M1
mark: Standard stocked item
mark: To be replaced by a new item featured on the same page
mark: To be replaced by new item
(Please confirm stock availability)
mark: Semi-standard stock (Please confirm stock availability)
mark: Stock or planned stock (Please confirm stock availability)
No mark: Made-to-order item
mark: We cannot produce
Stock Indications and Symbols
Grades
SUMIDIA Series
.............................................................................................................................
M2
SUMIDIA DA1000
...........................................................................................................................
M3
Insert
SUMIDIA BreakMaster LD Type / GD Type
.....................................................................................
M4
SUMIDIA BreakMaster DM Type
....................................................................................................
M5
SUMIDIA NF Type Inserts
..............................................................................................................
M6
SUMIDIA Insert Indentification
.......................................................................................................
M7
SUMIDIA Indexable Inserts Stock List
............................................................................................
M8
Tools
SUMIDIA Mini Boring Tools CKB Type
..........................................................................................
M24
SUMIDIA Small Hole Boring Bar DABB Type
...............................................................................
M25
Cutters, Endmills
High-Efficiency Aluminum Cutter HF Type
....................................................................................
M26
Aluminium Body Cutter RF Type
...................................................................................................
M30
SUMIDIA Cutter For Aluminium SRF Type
...................................................................................
M32
SUMIDIA Cutter FAM Type / SAM Type
........................................................................................
M34
SUMIDIA Endmill SAM-E Type
.....................................................................................................
M35
SUMIDIA Mini-Cutter DFE Type
....................................................................................................
M36
SUMIDIA Endmill DFE Type
.........................................................................................................
M37
SUMIDIA Endmill DAE Type
.........................................................................................................
M37
Drills
SUMIDIA Drill DAL Type
...............................................................................................................
M38
SUMIDIA Drill DDL Type
...............................................................................................................
M38
SUMICRYSTAL
.........................................................
M43
SUMICRYSTAL UP
...................................................
M45
SUMICRYSTAL PD / PDX
.........................................
M46
Nano-Polycrystalline Diamond Tool SUMIDIA Binderless
..............................................
M40
MOLD FINISH MASTER SUMIDIA Binderless Ball-nose Endmills NPDB Type
.................
M41
SUMICRYSTAL
SUMIDIA Binderless
S
S
SUMIDIA
SUMIDIA/SUMIDIA Binderless
SUMICRYSTAL
M1 to M46
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M2
General Features
SUMIDIA is a unique series of sintered polycrystalline diamond
grades, namely, DA90, DA150, DA2200 and DA1000.
The lineup covers a wide range of applications. DA90, DA150
and DA2200 use optimal combinations of diamond grain size and
binder to produce their own individual characteristics, while DA1000
provides excellent strength, wear resistance and sharpness.
Performance
10 20 30 40
0.1
0
DA90 Competitor's PCD
0.2
0.05
0.10
0.15
1 2 3 4
DA90
DA150
0.05
0
0
0.10
DA90
DA1000
DA150
Al-25% Si Alloy Continuous
Cutting Test Result
MMC (Al-20% SiC) Interrupted
Cutting Test Result
Competitor 2
Competitor
Competitor1
v
c
=500m/min
f=0.1mm/rev
a
p
=0.2mm
Dry
Insert : SPGN120304
Holder : FP11R
Grade
Carbide Cutting Test Result
v
c
=350m/min
f =0.2mm/rev
a
p
=0.18mm
Wet
Insert : CNMX120408
Holder : PCLN2525
84w/o WC-Co-Ni
(HRA=83.2)Cutting
v
c
=15m/min f=3.7mm/rev
a
p
=0.5mm Dry
1 Pass (After 13 Minutes Cutting)
Flank Wear Width (mm)
Cutting Distance (km)
Flank Wear Width (mm)
Cutting Distance (km)
Flank Wear Width (mm)
Series / Characteristics / Application
Grades Characteristics Application
Average Size of
Diamond Grains
(μm)
Hardness
HV (GPa)
TRS (GPa)
DA1000
High density sintered material made of
ultrafine diamond particles that demonstrates
optimum wear and fracture resistance, and
excellent edge sharpness.
· High-Silicon Aluminium Alloy Cutting
· Rough, Interrupted and Finishing of Al-alloy
· Wood or Wooden Board Cutting
· Non-Ferrous Metal finishing
(Aluminium, Copper Alloy)
Up to 0.5
110
to
120
2.6
DA2200
Sintered material made of ultra-fine diamond
particles that demonstrates optimum wear and
fracture resistance, and excellent edge sharpness.
· Rough, Interrupted and Finishing of Al-alloy
· Wood or Wooden Board Cutting
0.5
90
to
100
2.45
DA150
Micro-grained sintered diamond grade with
strong diamond-to-diamond bonding. It is
suitable for the machining of non-ferrous metals
and other very hard materials.
· Non-Ferrous Metal finishing
(Aluminium, Copper Alloy)
·
Carbide or Semi-Sintered Carbide & Ceramic Roughing
· FRP, Hard Rubber & Carbon Cutting
· Wooden or Inorganic Material Board Cutting
5
100
to
120
1.95
DA90
Contains coarser diamond grains than other
grades. Therefore, it has good wear resistance
suitable for the machining of carbides and high
silicon aluminium.
· High-Silicon Aluminium Alloy Cutting
· Sintered Carbide Cutting
· Carbide Cutting
·
Green or Semi-Sintered Carbide & Ceramic Roughing
· Sintered Ceramic Cutting
· Stone or Rock Cutting
Up to 50
100
to
120
1. 1 0
Recommended Cutting Conditions
Work Material
Cutting Speed
v
c
(m/min)
Feed Rate
f (mm/rev)
Depth of Cut
a
p
(mm)
Aluminium Alloy
Up to
3,000
Up to
0.2
Up to 3
Copper Alloy
Up to
1,000
Up to
0.2
Up to 3
Reinforced Plastics
Up to
1,000
Up to
0.4
Up to 2
Wood or Organic
Materials
Up to
4,000
Up to
0.4
Carbide
10 to 30
Up to
0.2
Up to
0.5
Carbon
100 to
600
1 Up to 2
SUMIDIA Grinding Method
Functions Remarks
Grinding Machine
A rigid, special-purpose grinding machine that is capable of wet grinding operations.
Grinding
Wheel
Abrasive Grain Diamond
Grain Size Rough Grinding: 400 mesh Finish Grinding: 800 to 1,500 mesh
Bond Special Purpose Metal Bond for Diamond Sintered Tool or Vetriffied
Concentration 100 to 125
Dressing Use a WA stick of about 400mesh
Grinding
Conditions
Peripheral Speed
800 to 1,000 m/min
Table Rocking 30 to 60 cycle/min
Grinding Liquid
Coolant Water Soluble Grinding Coolant (Solution Type)
Others
(1) The rake surface is generally lapped.
(2)
Inspect for edge chipping using a microscope with a magnification of 30 to 50 times.
(3) Machining of non-ferrous metals require a sharp cutting edge.
(4) Surfaces that were cut by EDM should have more than 0.05mm ground off.
Polycrystalline Diamond
SUMIDIA
Series
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M3
Machinability
Work Material
Non-ferrous
Sintered Alloy
Bush
Roll
Connecting Rod
Cylinder Block,
Bearing Cap
Gunmetal Carbon
Carbide
Fe Combined
Milling
Tu rn in g
Roughing Finishing
Example Parts
Good
Difficult
DA1000
DA2200
DA90
DA150
Machinability
Work Material
Sintered
Aluminum
Piston Liner
Cylinder Head
Transmission Case,
Oil Pan Cylinder Block,
Aluminum Wheel,
HDD
Cylinder Block
Die Cast Aluminum
(ADC12)
Low Silicon
AC2B-T6 AC4C-T6
High Silicon
T6
Milling
Tu rn in g
Roughing Finishing
Example Parts
Good
Difficult
DA1000
DA2200
DA150
Characteristics
High-density sintered ultra-fine diamond particles
Significantly improved surface roughness on machined surfaces
World's best wear resistance and strength
High performance, high precision, high efficiency machining of all
aluminum and non-ferrous alloys
Application Range
Position of DA1000
Cutting Performance
DA1000
DA2200
DA150
DA90
Good
Good
Improved Wear Resistance
Improved Toughness
Wear Resistance
Toughness (GPa)
0
0.04
0.08
0.12
0.16
0.20
642
Cutting Distance (km)
Conventional Grade
Work Material: 17% Si-Al Alloy
Insert: TPGN 160304
Conditions:
c
=800m/min =0.12mm/rev
p
=0.5mm Wet
Wear Resistance in Turning Applications
DA1000
Flank Wear Width (mm)
Wear Resistance in Milling Applications
0
0.01
0.02
0.03
0.04
0.05
302010
No. of Passes
Work Material: ADC12 (12% Si-Al Alloy)
Cutter: RF 4100R
Insert: NF-SNEW 1204ADFR
Conditions:
v
c
=2,000m/min
f
=0.15mm/rev
a
p
=3.0mm Wet
DA1000
Conventional
Grade
Competitor's PCD
Flank Wear Width (mm)
Process Cutting Conditions Results
Bush Boring
Cutting Distance
73m/Workpiece
Work Material: Copper Alloy
v
c
=300m/min,
f
=0.07mm/rev
a
p
=0.08mm, Wet
NF-TPGN160308
Surface Roughness: 3.2S
0 1,000 2,000 3,000
No.of workpieces
DA1000
Conventional
Oil Pump Cover Milling
Cutting Distance
62m/Workpiece
Work Material: ADC12
v
c
=1,400m/min,
f
=0.3mm/rev
a
p
=0.2mm, Wet
NF-CNGX120408
Tool Life Criteria: Burring
0 1,000 2,000 3,000 4,000
No.of workpieces
DA1000
Conventional
Cylinder Block Milling
Work Material: ADC12
v
c
=2,800m/min,
f
=0.14mm/rev
a
p
=2mm, Wet
NF-SNEW1204ADFR
Tool Life Criteria: Burring
0 1,000 2,000 3,000 4,000 5,000
No.of workpieces
DA1000
Conventional
Fine Edge
Work Material: 17% Si-Al Alloy
Insert: TPGW 160308
Conditions:
c
=1,000m/min =0.15mm/rev
p
=0.2mm Wet
DA1000
Conventional Grade
Excellent Surface Bad Surface
Rough Edge
Aluminum Alloy
Non-aluminium Alloy
SUMIDIA
DA1000
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M4
Comparison Test Comparison Test
Al
um
i
num
All
oy
s
A
6061
A
luminum Alloy Castings ADC1
2
Characteristic
Provides excellent chip control in medium finishing and
finishing of aluminum alloy.
Solves chip control problems and dramatically improves
work efficiency.
Achieves stable long tool life by employing high
toughness grade DA1000.
SUMIDIA PCD Inserts
BREAK MASTER LD/GD Type
LD Type Chipbreaker for Finishing
GD Type Chipbreaker for Medium Finishing
Provides excellent chip control in finishing
Provides excellent chip control in medium finishing
Rolled Aluminum Alloy Machining
Process
: Boring of Machine Component
Provides good chip
control in small-depth
cutting of rolled material
Break Master LD Type
Without Chipbreaker Inserts
Work Material A6061 Insert NF-VCMT110302N-LD (DA1000)
Cutting Conditions
v
c
=
200m/min f =0.20mm/rev a
p
=
0.10mm
Wet
Aluminum Alloy Casting Machining
Process
: Boring of Transmission Component
Finely broken chips in
machining of casting
material
Break Master GD Type
Without Chipbreaker Inserts
Work Material ADC12 Insert NF-TPMT110304N-GD (DA1000)
Cutting Conditions
v
c
=
400m/min f =0.23mm/rev a
p
=
1.20mm
Wet
2.0
1.5
1.0
0.5
0.1 0.2 0.3
0
Depth of Cut ap
mm
GD
LD
Feed Rate mm/rev
2.0
1.5
1.0
0.5
0.1 0.2 0.3
0
GD
LD
Feed Rate mm/rev
Depth of Cut ap
mm
Note: Regrinding this product will inversely affect chip control performance.
M
Application Range
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M5
Characteristics
Economy One-Use Insert
Similar to SUMIBORON One-Use type inserts
With Built-in Chipbreaker for Effective Chip Removal
Solving chip control problems and improving efficiency with
DM-type chipbreaker.
For Boring
0.05
0.10
0.15
0
0.1 0.3 0.5 0.7
Depth of Cut (mm)
(Internal Turning, Wet Cut, Work Material: ADC12)
Effective Chip Control Range
Feed Rate (mm/rev)
Application Range
DC&CC Type (External Turning & Facing)
0.05
0.10
0.15
0
0.1 0.3 0.5
Depth of Cut (mm)
(External Turning, Wet Cut, Work Material: ADC12)
Effective Chip Control Range
Feed Rate (mm/rev)
Boring (Triangular Insert)
Feed Rate Depth of Cut a
p
Coolant
Up to 0.15 mm/rev Up to 0.7 mm Wet
Recommended Cutting Conditions
External Copying (55˚/80˚ Diamond Shaped Inserts)
Feed Rate Depth of Cut a
p
Coolant
Up to 0.15 mm/rev Up to 0.5 mm Wet
For facing process, D.O.C. should be less than 0.4mm.
Series
Process Boring
External Turning & Facing
Cartridge Unit
NU-TPMR1103 Type
NU-TPMR1603 Type
Tool Holder
NU-TPMT0802 Type NU-CCMT0602 Type
NU-TPMT0902 Type NU-CCMT09T3 Type
NU-TPMT1102 Type NU-DCMT0702 Type
NU-TPMT1103 Type NU-DCMT11T3 Type
NU-TPMT1604 Type
Application Examples
Process Cutting Conditions Conditions
Operation:
Internal Boring
Work Material:AC2A–T6
v
c
=300 m/min
f
=0.06 mm/rev
a
p
=0.35 mm
Wet
Surface finish of the bore hole
was less than Ra=1μm. Chips
formed were of a uniform curl
of about 2mm in length. There
were almost no chips left
inside the bore hole.
Chip Control
Break Master
No Chipbreaker
SUMIDIA One-Use Inserts
Break Master DM Type
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M6
Characteristics
Total Cost Effectiveness with High
Performance and Lower Price
Long, stable tool life and good fracture resistance
with high toughness grade DA1000.
Optimum design utilizing improved mass production
techniques provides a relatively lower cost.
Regrindable type results in huge total cost reduction.
Wide Application Range
Wide range of stocked items for small hole boring,
OD turning to milling processes.
Nega-posi type inserts that are applicable on
standard lever-lock and pin-lock type holders.
Performance
Application
Examples
Boring of Aluminum Valve Bore
Work Material: ADC12 Insert: NF-TPGN110304P
Cutting Conditions:
c
=530m/min, =0.05mm/rev,
p
=0.2mm, Wet
Results:
No initial chipping, tool life is
more than 50 times that of
carbides.
Milling of Aluminum Cylinder Block
Work Material: ADC12 Insert: 15° Positive Milling Insert
Cutting Conditions:
c
=1,000m/min,
z
=0.025mm/t,
p
=1.2mm, Wet
Results:
Burrs are not formed due to
the edge sharpness of
DA1000. 1.5 times longer tool
life than competitor's products.
OD Turning of Aluminum Alloy Electronics Part
Work Material: ADC12 Insert: NF-VCMT110301
Cutting Conditions:
c
=800m/min, =0.1mm/rev,
p
=0.02mm, Wet
Results:
6 times tool life with
comparatively little chipping.
Milling of Aluminum Oil Pump Cover
Work Material: ADC12 Insert: NF-TEEN32R
Cutting Conditions:
c
=3,000m/min,
z
=0.06mm/t,
p
=0.2mm, Wet
Results:
1.5 times longer tool life than
competitor's with higher cost
effectiveness.
10
NF Type
Comp. PCD
Tool Life Ratio
50
10
NF Type
Comp. PCD
Tool Life Ratio
6
10
NF Type
Comp. PCD
Tool Life Ratio
10
NF Type
Comp. PCD
Tool Life Ratio
2
2
SUMIDIA NF type inserts use improved mass production
techniques which maintain good performance yet offer higher
cost efficiency. Coupled with SUMIDIA DA1000 grade, the strong
cutting edges of NF type inserts give excellent surfaces finishes.
SEM Image of NF-Type Edge
(
NF
-
type is precision ground just like conventional inserts.
)
SUMIDIA
NF Type
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M7
SUMIDIA
Insert Identification
mark: To be replaced by new item (Please confirm stock availability)
Regrindable Type
One-corner Type
CNMA 120408
B
(1) Insert ISO Code
ISO Standard Classification
B2/B3
(1)
(2)
Supplementary Symbols
Chart 1
(2)
Chart 1 (2) Supplementary Symbols
Symbol Description
R
Right Hand
L
Left Hand
B
All-PCD Rake Surface Type
–WF
Edge With Special Land For
Aluminum Wheel Glossy Finishing
NF - CNMA 120408 P
(3) Supplementary Symbols
Chart 3
(2) Insert ISO Code
ISO Standard Classification
B2/B3
(2)
(1) Type Code
Chart 2
(1)
Chart 2 (1)
Type Code
Symbol Description
NF
NF Type
M6
NU
One-use Insert
All-PCD Rake
Surface Type
Edge With Special
Land For Aluminum
Wheel Glossy Finishing
NF Type One-use Insert
Full-length
Cutting Edge
Type
Chipbreaker Type
Chart 3 (4) Supplementary Symbols
Symbol Description
L
Left Hand
P
Full-length Cutting Edge Type
N-LD
Chipbreaker Type
N-GD
R-DM
Chipbreaker Type (Right Hand)
M5
L-DM
Chipbreaker Type (Left Hand)
M5
Insert Shape Photos
M4
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M8
SUMIDIA Indexable Inserts
CNMX 1204
Inscribed Circle ø : 12.70 Thickness s: 4.76 Hole Size: 5.16
C
80° Diamond
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
80°
10°
s
ød
NF-CNMX 120402
120404
120408
120412
0.2
0.4
0.8
1.2
5.7
5.7
5.6
5.4
External
Holderss
C7
C8
Boring Bars
E45
E46
E47
One-use
80°
10°
s
ød
NU-CNMX 120402
120404
120408
120412
0.2
0.4
0.8
1.2
2.8
2.8
2.7
2.6
80°
10°
s
ød
CNMX 120402
120404
120408
120412
0.2
0.4
0.8
1.2
5.7
5.7
5.6
5.6
NF Type
s
ød
10°
80°
NF-CCMT 060201
060202
060204
0.1
0.2
0.4
2.8
2.8
2.8
External
Holderss
C29
D13
D17
D24
Boring Bars
E36
E37
Break Master
ø
80°
NF-CCMT 060202N-LD
060204N-LD
0.2
0.4
2.9
2.9
Break Master
ø
80°
NF-CCMT 060202N-GD
060204N-GD
0.2
0.4
2.9
2.9
Break Master
ød
80°
s
(Left Hand)
NU-CCMT 060202R-DM
060202L-DM
060204R-DM
060204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.5
2.5
s
ød
10°
80°
CCMT 060201
060202
060204
0.1
0.2
0.4
3.3
3.2
3.1
7° Positive
CCMT 0602
Inscribed Circle ø : 6.35 Thickness s: 2.38 Hole Size: 2.8
NF Type
s
ød
10°
80°
NF-CCMT 09T301
09T302
09T304
09T308
0.1
0.2
0.4
0.8
2.8
2.8
2.8
2.7
External
Holderss
C29
D13
D17
D24
Boring Bars
E36
E37
Break Master
ø
80°
NF-CCMT 09T302N-LD
09T304N-LD
09T308N-LD
0.2
0.4
0.8
2.9
2.9
2.8
Break Master
ø
80°
NF-CCMT 09T302N-GD
09T304N-GD
09T308N-GD
0.2
0.4
0.8
2.9
2.9
2.8
Break Master
ød
80°
s
(Left Hand)
NU-CCMT 09T302R-DM
09T302L-DM
09T304R-DM
09T304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.5
2.5
s
ød
10°
80°
CCMT 09T301
09T302
09T304
0.1
0.2
0.4
3.3
3.2
3.1
CCMT 09T3
Inscribed Circle ø : 9.525 Thickness s: 3.97 Hole Size: 4.4
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M
M9
SUMIDIA
mark: To be replaced by new item (Please confirm stock availability)
11° Positive
CPMT 0802
Inscribed Circle ø : 7.94 Thickness s: 2.38 Hole Size: 3.4
C
80° Diamond
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
10°
ød
s
80°
11 °
CPMT 080202
080204
080208
0.2
0.4
0.8
4.2
4.2
4.1
Boring Bars
E42
E43
SUMIDIA Indexable Inserts
CPMT 0903
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: 4.4
NF Type
10°
ød
s
80°
11 °
NF-CPMT 090302
090304
090308
0.2
0.4
0.8
2.8
2.8
2.7
Boring Bars
E42
E43
10°
ød
s
80°
11 °
CPMT 090302
090304
090308
0.2
0.4
0.8
4.2
4.2
4.1
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M
M10
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
D
55° Diamond
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
55°
10°
s
ød
NF-DNMX 150402
150404
150408
150412
0.2
0.4
0.8
1. 2
6.4
6.2
5.8
5.4
External
Holders
C9
C10
Boring Bars
E65
E66
E67
One-use
55°
10°
s
ød
NU-DNMX 150402
150404
150408
150412
0.2
0.4
0.8
1. 2
3.0
2.8
2.5
2.1
55°
10°
s
ød
DNMX 150402
150404
150408
150412
0.2
0.4
0.8
1. 2
6.4
6.2
5.8
5.4
Negative
DNMX 1504
Inscribed Circle ø : 12.70 Thickness s: 4.76 Hole Size: 5.16
7° Positive
DCMT 0702
Inscribed Circle ø : 6.35 Thickness s: 2.38 Hole Size: 2.8
NF Type
s
ød
55°
10°
NF-DCMT 070201
070202
070204
0.1
0.2
0.4
3.0
3.0
2.8
External
Holders
C29
D14
D16
D19
Boring Bars
E49
E50
E51
Break Master
ø
55°
NF-DCMT 070202N-LD
070204N-LD
0.2
0.4
3.1
2.9
Break Master
ø
55°
NF-DCMT 070202N-GD
070204N-GD
0.2
0.4
3.1
2.9
Break Master
ød
55°
s
(Left Hand)
NU-DCMT 070202R-DM
070202L-DM
070204R-DM
070204L-DM
0.2
0.2
0.4
0.4
3.0
3.0
3.0
3.0
s
ød
55°
10°
DCMT 070201
070202
070204
0.1
0.2
0.4
4.3
4.2
4.0
NF Type
s
ød
55°
10°
NF-DCMT 11T301
11T302
11T304
11T308
0.1
0.2
0.4
0.8
3.0
3.0
2.8
2.4
External
Holders
C29
D14
D16
D19
Boring Bars
E49
E50
E51
Break Master
ø
55°
NF-DCMT 11T302N-LD
11T304N-LD
11T308N-LD
0.2
0.4
0.8
3.1
2.9
2.5
Break Master
ø
55°
NF-DCMT 11T302N-GD
11T304N-GD
11T308N-GD
0.2
0.4
0.8
3.1
2.9
2.5
DCMT 11T3
Inscribed Circle ø : 9.525 Thickness s: 3.97 Hole Size: 4.4
SUMIDIA Indexable Inserts
mark: To be replaced by new item (Please confirm stock availability)
M
M11
SUMIDIA
D
55° Diamond
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
(Ex.)
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
Break Master
ød
55°
s
(Left Hand)
NU-DCMT 11T302R-DM
11T302L-DM
11T304R-DM
11T304L-DM
0.2
0.2
0.4
0.4
3.0
3.0
3.3
3.3
External Holders
C29
D14
D16
D19
Boring Bars
E49
E50
E51
s
ød
55°
10°
DCMT 11T301
11T302
11T304
0.1
0.2
0.4
4.3
4.2
4.0
DCMT 11T3
Inscribed Circle ø : 9.525 Thickness s: 3.97 Hole Size: 4.4
SUMIDIA Indexable Inserts
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M12
S
Square Type
7° Positive
SCMT 0702
Inscribed Circle ø : 7.94 Thickness s: 2.38 Hole Size: 3.4
SCMT 09T3
Inscribed Circle ø : 9.525 Thickness s: 3.97 Hole Size: 4.4
11° Positive
SPGW 0903
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: 3.4
SPGN 0903
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: -
SPGN 1203
Inscribed Circle ø : 12.70 Thickness s: 3.18 Hole Size: -
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
(Ex.)
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
s
ød
90°
10°
NF-SCMT 070201
070202
070204
0.1
0.2
0.4
3.0
3.0
3.0
External
Holders
D28
s
ød
90°
10°
SCMT 070201
070202
070204
0.1
0.2
0.4
3.0
3.0
3.0
External
Holders
D28
s
ød
90°
10°
SCMT 09T301
09T302
09T304
0.1
0.2
0.4
3.0
3.0
3.0
External Holders
D28
Boring Bars
E72
s
ød
11 °
90°
SPGW 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
Boring Bars
E71
NF Type
ød
s
11 °
90°
NF-SPGN 090304
090308
0.4
0.8
4.8
4.8
Boring Bars
E73
ød
s
11 °
90°
SPGN 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
NF Type
ød
s
11 °
90°
NF-SPGN 120304
120308
0.4
0.8
4.8
4.8
External
Holders
C31
ød
s
11 °
90°
SPGN 120304
120308
120312
0.4
0.8
1. 2
4.8
4.8
4.8
SUMIDIA Indexable Inserts
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M13
SUMIDIA
20° Positive
SEGN 0702
Inscribed Circle ø : 7.94 Thickness s: 2.38 Hole Size: -
SEGN 0903
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: -
SEGN 1203
Inscribed Circle ø : 12.70 Thickness s: 3.18 Hole Size: -
NF Type
s
ød
20°
90°
NF-SEGN 090302
0.2 4.8
Cartridge
CE Type
s
ød
20°
90°
SEGN 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
NF Type
s
ød
20°
90°
NF-SEGN 120302
0.2 4.8
Cartridge
CE Type
s
ød
20°
90°
SEGN 120302
120304
120308
0.2
0.4
0.8
4.8
4.8
4.8
S
Square Type
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
(Ex.)
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
s
ød
20°
90°
SEGN 070202
070204
070208
0.2
0.4
0.8
4.8
4.8
4.8
Cartridge
CE Type
SUMIDIA Indexable Inserts
mark: To be replaced by new item (Please confirm stock availability)
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M14
T
Triangular Type
Negative
TNMX 1604
Inscribed Circle ø : 9.525 Thickness s: 4.76 Hole Size: 3.81
5° Positive
TBGW 0601
Inscribed Circle ø : 3.97 Thickness s: 1.59 Hole Size: 2.2
TBGN 0601
Inscribed Circle ø : 3.97 Thickness s: 1.59 Hole Size: -
7° Positive
TCMT 0902
Inscribed Circle ø : 5.56 Thickness s: 2.38 Hole Size: 2.5
TCMT 1102
Inscribed Circle ø : 6.35 Thickness s: 2.38 Hole Size: 2.8
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
60°
10°
s
ød
NF-TNMX 160402
160404
160408
0.2
0.4
0.8
3.7
3.6
3.3
External
Holders
C19 to C25
D15
D18
Boring Bars
E33
E34
E35
One-use
60°
10°
s
ød
NU-TNMX 160402
160404
160408
0.2
0.4
0.8
3.0
2.9
2.6
60°
10°
s
ød
TNMX 160402
160404
160408
160412
0.2
0.4
0.8
1.2
3.7
3.6
3.3
3.0
NF Type
s
ød
60°
NF-TBGW 060102
060104
0.2
0.4
2.3
2.2
Boring Bars
E24
E25
s
ød
60°
TBGW 060102
060104
0.2
0.4
2.3
2.2
NF Type
ød
60°
s
NF-TBGN 060102
060104
0.2
0.4
2.1
2.0
Boring Bars
E20
ød
s
60°
TBGN 060102B
060104B
060108B
0.2
0.4
0.8
6.5
6.2
5.7
NF Type
10°
s
ød
60°
NF-TCMT 090202
090204
0.2
0.4
2.9
2.8
External
Holders
D29
10°
s
ød
60°
TCMT 090201
090202
090204
0.1
0.2
0.4
2.8
2.7
2.6
NF Type
10°
s
ød
60°
NF-TCMT 110201
110202
110204
0.1
0.2
0.4
3.0
2.9
2.8
External
Holders
D29
10°
s
ød
60°
TCMT 110201
110202
110204
0.1
0.2
0.4
2.8
2.7
2.6
SUMIDIA Indexable Inserts
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M15
T
Triangular Type
11° Positive
TPGW 0802
Inscribed Circle ø : 4.76 Thickness s: 2.38 Hole Size: 2.4
TPMT 0802
Inscribed Circle ø : 4.76 Thickness s: 2.38 Hole Size: 2.4
TPGW 0902
Inscribed Circle ø : 5.56 Thickness s: 2.38 Hole Size: 2.8
TPMT 0902
Inscribed Circle ø : 5.56 Thickness s: 2.38 Hole Size: 2.8
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
(Ex.)
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
60°
s
ød
11 °
NF-TPGW 080201
080202
080204
0.1
0.2
0.4
3.1
3.0
2.9
Boring Bars
E24
E25
E26
60°
s
ød
11 °
TPGW 080202
080204
080208
0.2
0.4
0.8
2.9
2.7
2.4
Break Master
60°
s
ød
11 °
NF-TPMT 080202N-LD
080204N-LD
0.2
0.4
2.9
2.8
Boring Bars
E24
E25
E26
Break Master
60°
s
ød
11 °
NF-TPMT 080202N-GD
080204N-GD
0.2
0.4
2.9
2.8
Break Master
60°
ød
s
11 °
11 °
(Left Hand)
NU-TPMT 080202R-DM
080202L-DM
080204R-DM
080204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
NF Type
60°
s
ød
11 °
NF-TPGW 090202
090204
0.2
0.4
3.1
2.9
Boring Bars
E24
Break Master
60°
s
ød
11 °
NF-TPMT 090202N-LD
090204N-LD
0.2
0.4
3.1
2.9
Boring Bars
E24
Break Master
60°
s
ød
11 °
NF-TPMT 090202N-GD
090204N-GD
0.2
0.4
3.1
2.9
Break Master
60°
ød
s
11 °
11 °
(Left Hand)
NF-TPMT 090202R-DM
090202L-DM
090204R-DM
090204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
SUMIDIA Indexable Inserts
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M16
T
Triangular Type
11° Positive
TPGW 1102
Inscribed Circle ø : 6.35 Thickness s: 2.38 Hole Size: 2.8
TPGW 1103
Inscribed Circle ø : 6.35 Thickness s: 3.18 Hole Size: 3.4
TPMT 1103
Inscribed Circle ø : 6.35 Thickness s: 3.18 Hole Size: 3.4
NF Type
60°
s
ød
11 °
NF-TPGW 110301
110302
110304
110308
0.1
0.2
0.4
0.8
3.1
3.0
2.9
2.7
Boring Bars
E24
E25
E26
60°
s
ød
11 °
TPGW 110300
110302
110304
110308
0.05
0.2
0.4
0.8
3.8
3.7
3.6
3.3
NF Type
10°
s
ød
60°
11 °
NF-TPMT 110301
110302
110304
110308
0.1
0.2
0.4
0.8
3.1
2.9
2.8
2.5
Boring Bars
E24
E25
E26
Break Master
60°
s
ød
11 °
NF-TPMT 110302N-LD
110304N-LD
110308N-LD
0.2
0.4
0.8
3.1
2.9
2.7
Break Master
60°
s
ød
11 °
NF-TPMT 110302N-GD
110304N-GD
110308N-GD
0.2
0.4
0.8
3.1
2.9
2.7
Break Master
60°
ød
s
11 °
11 °
(Left Hand)
NU-TPMT 110302R-DM
110302L-DM
110304R-DM
110304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
10°
s
ød
60°
11 °
TPMT 110300
110302
110304
110308
0.05
0.2
0.4
0.8
3.7
3.6
3.5
3.2
TPMT 1102
Inscribed Circle ø : 6.35 Thickness s: 2.38 Hole Size: 2.8
Break Master
60°
s
ød
11 °
NF-TPMT 110202N-LD
110204N-LD
0.2
0.4
3.1
2.9
(Special Holder)
Break Master
60°
s
ød
11 °
NF-TPMT 110202N-GD
110204N-GD
0.2
0.4
3.1
2.9
Break Master
60°
ød
s
11 °
11 °
(Left Hand)
NU-TPMT 110202R-DM
110202L-DM
110204R-DM
110204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
(Ex.)
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
60°
s
ød
11 °
NF-TPGW 110201
110202
110204
0.1
0.2
0.4
3.1
3.0
2.9
(Special Holder)
60°
s
ød
11 °
TPGW 110202
110204
110208
0.2
0.4
0.8
3.7
3.6
3.3
SUMIDIA Indexable Inserts
mark: To be replaced by new item (Please confirm stock availability)
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M17
TPGW 1604
Inscribed Circle ø : 9.525 Thickness s: 4.76 Hole Size: 4.4
TPMT 1604
Inscribed Circle ø : 9.525 Thickness s: 4.76 Hole Size: 4.4
11° Positive
TPGW 1603
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: 4.4
NF Type
60°
s
ød
11 °
NF-TPGW 160401
160402
160404
160408
0.1
0.2
0.4
0.8
3.1
3.0
2.9
2.7
Boring Bars
E25
60°
s
ød
11 °
TPGW 160402
160404
160408
160412
0.2
0.4
0.8
1.2
3.7
3.6
3.3
3.0
Break Master
60°
s
ød
11 °
NF-TPMT 160402N-LD
160404N-LD
160408N-LD
0.2
0.4
0.8
3.1
2.9
2.7
Boring Bars
E25
Break Master
60°
s
ød
11 °
NF-TPMT 160402N-GD
160404N-GD
160408N-GD
0.2
0.4
0.8
3.1
2.9
2.7
Break Master
60°
ød
s
11 °
11 °
(Left Hand)
NU-TPMT 160402R-DM
160402L-DM
160404R-DM
160404L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
T
Triangular Type
SUMIDIA Indexable Inserts
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
(Ex.)
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
60°
s
ød
11 °
NF-TPGW 160302
160304
160308
0.2
0.4
0.8
3.1
2.9
2.7
(Special Holder)
mark: To be replaced by new item (Please confirm stock availability)
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M18
T
Triangular Type
11° Positive
TPGN 0902
Inscribed Circle ø : 5.56 Thickness s: 2.38 Hole Size: -
TPGN 1103
Inscribed Circle ø : 6.35 Thickness s: 3.18 Hole Size: -
TPMR 1103
Inscribed Circle ø : 6.35 Thickness s: 3.18 Hole Size: -
TPGN 1603
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: -
TPMR 1603
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: -
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
(Ex.)
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
s
ød
11 °
60°
NF-TPGN 090202
090204
090208
0.2
0.4
0.8
3.1
3.0
2.9
Cartridge
CP Type
s
ød
11 °
60°
TPGN 090202
090204
090208
0.2
0.4
0.8
3.7
3.6
3.3
NF Type
s
ød
11 °
60°
NF-TPGN 110302
110304
110308
0.2
0.4
0.8
3.0
2.9
2.7
Boring Bars
E31
NF Type
ø
d
60°
s
11 °
NF-TPGN 110304P
110308P
0.4
0.8
10.4
9.8
s
ød
11 °
60°
TPGN 110300
110302
110304
110308
0.05
0.2
0.4
0.8
3.8
3.7
3.6
3.3
P: Full-length Cutting Edge Type
Break Master
60°
ød
s
11 °
11 °
(Left Hand)
NU-TPMR 110302R-DM
110302L-DM
110304R-DM
110304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Boring Bars
E31
NF Type
s
ød
11 °
60°
NF-TPGN 160302
160304
160308
0.2
0.4
0.8
3.0
2.9
2.7
External
Holders
C32
Boring Bars
E31
NF Type
ø
d
60°
s
11 °
NF-TPGN 160304P
0.4 15.9
s
ød
11 °
60°
TPGN 160302
160304
160308
160312
0.2
0.4
0.8
1. 2
3.7
3.6
3.3
3.0
P: Full-length Cutting Edge Type
Break Master
60°
ød
s
11 °
11 °
(Left Hand)
NU-TPMR 160302R-DM
160302L-DM
160304R-DM
160304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
External Holders
C32
Boring Bars
E31
SUMIDIA Indexable Inserts
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M19
T
Triangular Type
20° Positive
TEGN 1102
Inscribed Circle ø : 6.35 Thickness s: 2.38 Hole Size: -
TEGN 1103
Inscribed Circle ø : 6.35 Thickness s: 3.18 Hole Size: -
TEGN 1603
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: -
TEGN 2204
Inscribed Circle ø : 12.70 Thickness s: 4.76 Hole Size: -
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
(Ex.)
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
s
ød
20°
60°
NF-TEGN 110202
110204
0.2
0.4
3.1
2.9
Cartridge
CE Type
s
ød
20°
60°
TEGN 110202
110204
110208
0.2
0.4
0.8
3.7
3.6
3.3
NF Type
s
ød
20°
60°
NF-TEGN 110302
110304
110308
0.2
0.4
0.8
3.1
2.9
2.7
Cartridge
CE Type
NF Type
ø
d
60°
s
20°
NF-TEGN 110304P
110308P
0.4
0.8
10.4
9.8
s
ød
20°
60°
TEGN 110302
110304
110308
0.2
0.4
0.8
3.7
3.6
3.3
P: Full-length Cutting Edge Type
NF Type
s
ød
20°
60°
NF-TEGN 160302
160304
0.2
0.4
3.0
2.9
Cartridge
CE Type
NF Type
ø
d
60°
s
20°
NF-TEGN 160304P
0.4 15.9
s
ød
20°
60°
TEGN 160302
160304
160308
0.2
0.4
0.8
3.7
3.6
3.3
P: Full-length Cutting Edge Type
s
ød
20°
60°
TEGN 220404
220408
0.4
0.8
3.6
3.3
Cartridge
CE Type
SUMIDIA Indexable Inserts
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M20
V
35° Diamond
7° Positive
VCMT 1103
Inscribed Circle ø : 6.35 Thickness s: 3.18 Hole Size: 2.8
VCMT 1604
Inscribed Circle ø : 9.525 Thickness s: 4.76 Hole Size: 4.4
VCMT 2205
Inscribed Circle ø : 12.70 Thickness s: 5.56 Hole Size: 5.5
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
35°
10°
s
ød
NF-VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1.2
6.9
6.4
5.6
4.7
External
Holders
C26
One-use
35°
10°
s
ød
NU-VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1.2
3.6
3.1
2.3
2.3
35°
10°
s
ød
VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1.2
6.9
6.4
5.6
4.7
Negative
VNMX 1604
Inscribed Circle ø : 9.525 Thickness s: 4.76 Hole Size: 3.81
NF Type
s
ød
35°
10°
NF-VCMT 110301
110302
110304
0.1
0.2
0.4
3.5
3.4
3.0
External
Holders
C30
D15
D18
D30
Boring Bars
E57
E58
E59
E60
Break Master
ø
35°
NF-VCMT 110302N-LD
110304N-LD
0.2
0.4
3.8
3.4
Break Master
ø
35°
NF-VCMT 110302N-GD
110304N-GD
0.2
0.4
3.8
3.4
s
ød
35°
10°
VCMT 110301
110302
110304
0.1
0.2
0.4
3.7
3.5
3.0
NF Type
s
ød
35°
10°
NF-VCMT 160404
160408
160412
0.4
0.8
1.2
6.5
5.6
4.6
Boring Bars
E55
E56
Break Master
ø
35°
NF-VCMT 160404N-LD
160408N-LD
160412N-LD
0.4
0.8
1.2
6.5
5.6
4.8
Break Master
ø
35°
NF-VCMT 160404N-GD
160408N-GD
160412N-GD
0.4
0.8
1.2
6.5
5.6
4.8
s
ød
35°
10°
VCMT 160408
160412
160412-WF
0.8
1.2
1.2
5.8
4.9
4.9
WF: Edge With Special Land For Aluminium Wheel Glossy Finishing
s
ød
35°
VCMT 220520
220530
2.0
3.0
5.0
5.0
External
Holders
C34
SUMIDIA Indexable Inserts
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M21
W
Hexagon Type
Legend
General Cutting
Recommended
noitacilppA
dednemmoceR
N Non-
Ferrous Metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holder
suidaR esoN
egdE gnittuC
Appearance Shape Cat. No.
NF Type
82°
10°
s
ød
NF-WBMT 060101L
060102L
060104L
0.1
0.2
0.4
1.8
1.8
1.7
Boring Bars
E21
E68
82°
10°
s
ød
WBMT 060101L
060102L
060104L
0.1
0.2
0.4
1.8
1.8
1.7
5° Positive
WBMT 0601
Inscribed Circle ø : 3.97 Thickness s: 1.59 Hole Size: 2.2
SUMIDIA Indexable Inserts
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M22
Round Insert
Stock Dimensions (mm)
Fig Applicable Holder
DA90
DA150
DA1000
DA2200
)ø(elcriC
debircsnI
)(
ssenkcihT
)(
htgneL
egdE gnittuC
)(suidaR
esoN
eloHliO
Appearance Shape Cat. No.
ød
Fig1 Fig2
s
RPGW 0803M0
8.0 3.18 3.3
1
Aluminium Wheel
Turning Holders
SEC-Copying Tool
Holders RP Type
(RP02 Type)
RPGT 0803M0-WF
2
WF: Edge With Special Land For Aluminium Wheel Glossy Finishing
Turning Application
Dogbone Type
Stock Dimensions (mm)
Fig Applicable Holder
DA90
DA150
DA1000
DA2200
)(
htgneL
latoT
)(
ssenkcihT
)(suidaR
esoN
Appearance Shape Cat. No.
Fig1
s
MDE 3R
26
8.5
3.0
1
Aluminium Wheel
Turning Holders
SEC-Copying Tool
Holders GD Type
(GDE Type)
C35
MDE 4R
30 4.0
Fig1
s
MDE 3R-AW
26
8.5
3.0
MDE 4R-AW
30 4.0
Small Dia. Boring Bar Insert
Stock
eroB .niM
Dimensions (mm)
Fig Applicable Holder
DA2200
F
)(suidaR
esoN
Appearance Shape Cat. No.
Fig1
3.8
F
KBMX R0311-10
3.0 4.1 0.1
28.5 11.0 1
Very Small Dia. Boring
CKB Type
M24
KBMX R0411-10
4.0 4.3 0.1
KBMX R0511-10
5.0 4.5 0.1
Stock Dimensions (mm)
Fig
Applicable Cutter
(Endmills)
DA150
DA1000
DA2200
SC10
)ø(elcriC
debircsnI
)(
ssenkcihT
)(
htgneL
egdE gnittuC
)°(elgnA
feileR
Appearance Shape Cat. No.
For SEC-ACE MILL APG Type
Fig1
ød
s
APW 4R
12.70
3.18 2.0
15 1
APG Type
H47
APW 5R
15.875
4.76 2.0
Fig1
ød±0.013
s±0.025
NF-SDC 42R
12.70
3.18 3.0
15 1
SDC 42R
12.70
3.18 3.0
SDC 53R
15.88
4.76 3.0
For SEC-ACE MILL FPG Type / SEC-Multi Use Endmill FPE Type
Fig1
ød±0.013
s±0.025
NF-SDKN 42M
12.70
3.18 3.0
15 1
FPG Type
H39
FPE Type
H40
SDKN 42M
12.70
3.18 3.0
SDKN 53M
15.88
4.76 3.0
For Milling
SUMIDIA Indexable Inserts
Grooving Insert
Stock Dimensions (mm)
Fig Applicable Holder
DA2200
)ø(elcriC
debircsnI
)(htdiW
gnivoorG
)(suidaR
esoN
)
r
(
htpeD.xaM
)
1
ø(eloHliO
Appearance Shape Cat. No.
RL
Fig1
ød
ød
1
w
±0.025
a
4.76
TGA R/L4125
12.7
1.25
0.1
2.0
5.5 1
SEC-Grooving
Tools (GWC
Type/GWCS Type/
GWCI Type)
F4 to F5
TGA R/L4150
1.50 3.5
TGA R/L4200
2.00 3.5
TGA R/L4250
2.50 4.0
TGA R/L4300
3.00 4.0
TGA R/L4350
3.50 5.0
TGA R/L4400
4.00 5.0
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M23
Stock Dimensions (mm)
Fig
Applicable Cutter
(Endmills)
DA150
DA1000
DA2200
SC10
)dø(elcriC
debircsnI
)s(
ssenkcihT
)(
htgneL
egdE gnittuC
)(elgnA
feileR
Appearance Shape Cat. No.
For SUMIDIA Cutter FAM Series /SAM Series
7. 9
C1
(5.7)
Fig 2
7. 9
15
Fig 1
26
(5.8)
C1
FABR
7.9
5.7
15 1
FAM Series
M34
FABL
SABR
7.9
5.7
15 2
SAM Type
From M34
SABL
For SEC-ACE MILL CHG Series / SEC-Multi Use Endmill CHE Series
Fig1
ød±0.025 s±0.025
NF-TEEN 22R
6.35
3.18
4.9
20
1
CHG Series
H98
CHE Series
From H99
NF-TEEN 32R
9.525 4.9
NF-TEEN 43R
12.70 4.76 4.8
TEEN 22R
6.35
3.18
4.9
20
TEEN 32R
9.525 4.9
TEEN 43R
12.70 4.76 4.8
For High-Efficiency Aluminum Cutter HF Series
Fig 1 Fig 2
Fig 3
12.7
6.0
9.525
12.7
9.0
3.962
9.525
15°
12.381 3.962
8.525
15°
NF-LDEN 12T3ZDFR-L
6.0
1
HF Series
From M26
NF-LDEN 12T3ZDFR-G
1
NF-LDEN 12T3ZDTR-H
1
NF-LDEN 12T3ZDFR-GX
2
NF-LDEN 12T3ZDFR-W
3
For Aluminium Body Cutter RF Series (Insert Type)
ød±0.025 ød±0.025
s±0.025
Fig1 Fig2
NF-SNEW 1204ADFR
12.70 4.76
4.7
15
1
RF Series
M30
NF-SNEW 120404ADFR-H
9.5
NF-SNEW 1204ADFR-W
2.3
2
SNEW 1204ADFR-WS
1.0
For Aluminium Body Cutter RF Series (Insert Type)
33 4.5
17
15.5
15 15
12.5
33 4.5
Fig1 Fig2
RFB
6.5 1
RF Series
M30
RFBW
4.5 2
For Small Diameter Cutter for Aluminium Machining SRF Series
Fig1 Fig2
A±0.025
C0.5
A±0.025
9.555±0.025
C0.5
R100
A±0.025
Fig3
s±0.025A±0.025
R0.5
A±0.025
NF-SNEW 09T3ADTR
9.525
3.96 6.0 15
1
SRF Series
M32
NF-SNEW 09T3ADTR-U
2
NF-SNEW 09T3ADTR-R
3
For SEC-WGC Series
Fig1
ød±0.025
s±0.025
NF-SECW13T3AGTN-N
13.40 3.97 2.1 20 1
WGC Series
From H26
Fig1
ød±0.025
s±0.025
NF-XEEW13T3AGFR-W
13.40 3.97 2.5 20 1
WGC Series
From H26
For Milling
SUMIDIA Indexable Inserts
M
Fig 1 Fig 2
Fig 3
12.7
6.0
9.525
12.7
9.0
3.962
9.525
15°
12.381 3.962
8.525
15°
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M24
Characteristics
High index accuracy with simple structure design
and one-touch clamping.
Utilises DA2200 grade with excellent edge sharpness.
Inserts
Square Shank
Round Shank
Recommended Cutting Conditions
Work Material Spindle Speed Depth of Cut a
p
Feed Rate f Coolant
N
Aluminium Alloy
Above 2,000 min
–1
Below 0.1mm Below 0.1mm/rev Wet Cut
Holders
Spare Parts
Cat. No. Stock
Dimensions (mm)
Fig
Clamp
Double
Screw
Spanner
øD
s
hLL
s
f
S10F-CKB R-16
10.0 9 80 58 5 1
CKBW16 WB4-8 LH020
S12F-CKB R-16
12.0 11 80 58 6 1
S16H-CKB R-16
16.0 15 100 78 8 1
S20K-CKB R-16
20.0 18 125 103 10 1
S19K-CKB R-16
19.05 17 125 103 8 1
S1905H-CKB RS-16
19.05 17 100 22
S20H-CKB RS-16
20.0 18 100 22
S22K-CKB RS-16
22.0 19 125 22
S25K-CKB RS-16
25.0 23 125 22
S254K-CKB RS-16
25.4 23 125 22
* Inserts are not included.
Holders
Spare Parts
Cat. No. Stock
Dimensions (mm)
Clamp
Double
Screw
Spanner
hbL fh
1
CKB R1010-16
10 10 100 10 10
CKBW16 WB4-8 LH020
R1212-16
12 12 125 12 12
R1616-16
16 16 125 16 16
R2020-16
20 20 125 20 20
R2525-16
25 25 150 25 25
* Inserts are not included.
Cat. No.
Stock
Min. Bore
Dimensions (mm)
DA2200
øD
m
Fe
KBMX R0311-10
3.0 4.1 0.3 0.1 28.5 11
R0411-10
4.0 4.3 0.5 0.1 28.5 11
R0511-10
5.0 4.5 0.7 0.1 28.5 11
3.8
6.2
15°
7. 0
F
e
55°
12.7
15°
øD
m
Min.Bore
f
e
h
Ō
bh
L
20
See Inserts for
dimensions
Fig 1
Fig 2 Offset Small Type
e
L
L
s
22
4
f
øD
s
g6
h
h
Center Height
f
e
Center Height
h
h
L
20
øD
s
g6
See Inserts for
dimensions
CKB Type
SUMIDIA Mini Boring Tools
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
mark: To be replaced by new item (Please confirm stock availability)
M25
Recommended Cutting Conditions
Work Material Spindle Speed Depth of Cut a
p
Feed Rate f Coolant
N
Aluminium Alloy
Above 2,000 min
–1
Below 0.1mm Below 0.1mm/rev Wet Cut
Tools
D ABB-C
Stop, Through & Back Chamfer
L
1
Min. Bore
øD
m
50°
h
øD
s
Cat. No.
Stock
Min. Bore
Dimensions (mm)
Applicable
Sleeve
DA2200
øD
m
øD
s
hL
1
DABB 025CR
3.0 2.5 2.2 60 0.1 HBB 2516
035CR
4.0 3.5 3.2 60 0.1 HBB 3516
045CR
5.0 4.5 4.1 80 0.1 HBB 4516
060CR
7.0 6.0 5.2 80 0.1 HBB 616
D ABB-N
Stop, Through & Necking
L
1
Min. Bore
øD
m
25°
25°
h
øD
s
Cat. No.
Stock
Min. Bore
Dimensions (mm)
Applicable
Sleeve
DA2200
øD
m
øD
s
hL
1
DABB 025NR
3.0 2.5 2.2 60 0.1 HBB 2516
035NR
4.0 3.5 3.2 60 0.1 HBB 3516
045NR
5.0 4.5 4.1 80 0.1 HBB 4516
060NR
7.0 6.0 5.2 80 0.1 HBB 616
D ABB-B
Back Turning
10°
Min. Bore
øD
m
øD
s
L
1
h
Cat. No.
Stock
Min. Bore
Dimensions (mm)
Applicable
Sleeve
DA2200
øD
m
øD
s
hL
1
DABB 045BR
7.0 4.5 4.0 80 0.1 HBB 4516
060BR
9.0 6.0 5.5 80 0.1 HBB 616
Sleeves
Spare Parts
ø16 øD
15
100
Cat. No. Stock
øD
s
mm
Set Screw Spanner
HBB 2516
2.5
BT 0404 TH 020
3516
3.5
4516
4.5
616
6.0
Small Hole Boring of Aluminium Alloy
3 series ranges to cover general boring, necking and back-turning
processes. 3 mm minimum bore diameter!
Utilising High Toughness PCD Grade, SUMIDIA DA2200
For small hole general boring of ø10 to ø22mm range, use small
hole boring bar BNB Type + SUMIDIA Insert (Refer to page L105
for holder and insert selection)
DABB Type
SUMIDIA Small Hole Boring Bars
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M
SUMIDIA
M26
High-Efficiency Aluminum Cutter
HF Type
General Features
Characteristics
The HF Type high-efficiency aluminum cutter employs unique insert
design to eliminate burrs and to achieve machining without burrs.
Achieves high-efficiency milling with vf of over 20,000mm/min thanks to its multi-edge design (3 edges per inch).
The wedge clamp with anti-scattering mechanism ensures safety and operability.
Reduces burrs by using a double-chamfered cutting edge.
Reduces running costs by drastically increasing the insert regrinding amount (to 1.8mm).
Achieves a run-out precision of 5μm or less by employing an easy fine-tuning mechanism.
High Feed, High-efficiency Milling by Multi-edge Design
Work Aluminum Case (Frame Milling)
Tool
HFF12080R-25.4 ø80 10
Flutes
Conventional
ø80 6
Flutes
Work Material A6 061 Blanks
Cutting Conditions
v
c
=3,142m/min, f
z
=0.10mm/t
a
p
=0.5mm, Dry
Work Material
Shape and structure to prevent scattering outside.
Scattering by centrifugal force is prevented even
when loosened by vibration.
Drastically reduces burrs by
preventing the plastic deformation
that causes burrs.
Assuming the amount of regrinding
to be 0.2mm, an edge can be used
up to 10 times.
The regrinding amount has been drastically increased compared to conventional screw-lock types.
* Given the condition of normal wear with ap of 1.4mm or less
Ensure that the maximum allowable spindle speed
(n max) specified for each cutter diameter is not
exceeded. Failing to do so is very dangerous.
(*See the table on the upper right.)
Not suited for
cast iron or steel.
Aluminum and aluminum alloys
Other non-ferrous metal
Enables Easy Run-Out Correction
HFJ
Re
g
rindin
g
Portion
Flutes
Axial run-out
(μm)
-5
-4
-3
-2
-1
0
1
2
3
4
5
1
2 3 4 5 6 7 8 9 10
HF Type 10Flute s
1.8mm
Max. Regrinding Amount
Burrs are formed.
No Burrs
0.416mm
25°
Conv. Edge
25°
Main Chamfer
Sub Chamfer
Double-Chamfered Edge
When Unclamping
When Clamping
6.0
N m
Anti-scattering
Stopper
Anti-scattering
Stopper
v
f
(mm/min)
02,500 7,5005,000 10,000
f
z
=0.08 mm/t
2,880mm/min
f
z
=0.16mm/t
HFF12080R
9,800mm/mi n
3.4 Times Machining Efficiency
3.4 Times Machining Efficiency
3.4 Times Machining Efficiency
Cutter
s max
ø80
ø10 0
ø125
11,0 0 0
9,500
7,50 0
2,763
2,983
2,944
to 0.2
to 0.2
to 0.2
to 22,000
to 22,8 0 0
to 22,50 0
10
12
15
v
c
f
z
v
f
(m/min) (mm/t) (mm/min)(mm) (min
-1
)
Max. Number of Edges
(Edges)
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M
M27
High-Efficiency Aluminum Cutter
HF Type
Guideline for Edge Selection Amount of Wiper Insert Gap
Insert Attaching Direction
Structure of HF Type
Application Examples
Edge Selection Guide
Characteristics
Application
Blank Length (*)
Type
Work Material
LGGXHW
Cutting Edge
Insert Figure
Low cutting force Standard Long Edge High Strength
Wiper
Reduction of Back Force
6.0mm 6.0mm 9.0mm 6.0mm
general purpose Roughing
Emphasis on Fracture Resistance
Edge treatment
R200
25°
R200
25°
R200
25°
FA15’
25°
R200
25°
* Blank Length
9.0mm only for GX Type
Strong Cutting edge Large
H
Emphasis on
Fracture Resistance
L
Reduction of Back Force
Roughing
GX
G
general purpose Standard
Low
Toughness
Improves machining efciency
1.25 times.
Excellent surface roughness
of Ra=1.0μm or less.
Work Material Aluminium Alloy
Work Crankcase Cover
Results
Tool
ø80
Grade
No. of Teeth
SEH Product
Competitor's Product
Coolant
HFF12080R
PCD
DA1000
10,000
810
10,000
8,000 6,400
0.08 0.0 8
1.2 1.2
Wet
Wet
n(min
-1
)
2,510 2,510
v
c
(m/m in)
v
f
(mm/min)
f
z
(mm/t)
a
p
(mm)
Improves machining efciency 1.5 times.
1.5 times longer tool life
(Increases the number of units machined
from 3000 to 4000.)
Work Material Aluminium Alloy
Work Engine Component
Results
Tool
ø100
Grade
No. of Teeth
SEH Product
Competitor's Product
Coolant
HFF12100R
PCD
DA1000
2,000
812
2,000
4,58 5 3,060
0.06 0.0 6
0.8 0.8
Wet
Wet
v
c
(m/m in)
6,370 6,370
n(min
-1
)
v
f
(mm/min)
f
z
(mm/t)
a
p
(mm)
0.55 mm
1.0mmøD
c
øD
1
Preset Wiper Gap
0.03 -0.05mm
L G
GX
H
W
Clamp Plate
HFW
Clamp Bolt
WB6-13T
Adjustment screw
HFJ
Insert
NF-LDEN
Loosen the screw by one turn
before removing the insert.
Be aware that if the insert is
forcibly removed in a wrong direction,
the equipment may be broken.
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M
SUMIDIA
M28
High-Efficiency Aluminum Cutter
HF Type
øD
c
øD
1
øD
b
L
f
ød
a
b
ød
1
ø
d
2
L
f
øD
b
ød
a
b
øD
c
øD
1
ød
1
L
f
øD
b
ød
a
b
øD
c
øD
1
ød
1
Fig 1 Fig 2 Fig 3
Body Course Pitch 2 Flutes/Inch
Cat. No. Stock
Dimensions (mm)
No. of
Teeth
Weight
(kg)
Fig
øD
c
øD
1
øD
b
L
f
øda b ød
1
ød
2
Metric
HFM 12080RS-22
80 82 50 40 22 10.4 6.3 20 18 11 6 1.0 1
12080RS-27
80 82 55 50 27 12.4 7 22 20 14 6 1.2 1
12100RS-32
100 102 70 50 32 14.4 8 32 54 8 1.7 2
12125RS-32
125 127 70 50 32 14.4 8 32 84 10 2.2 3
12125RS-40
125 127 90 63 40 16.4 9 35 84 10 2.8 3
Inch
HFM 12080R-25.4
80 82 50 50 25.4 9.5 6 30 35 6 1.0 2
12100R-25.4
100 102 50 50 25.4 9.5 6 30 54 8 1.5 2
12100R-31.75
100 102 70 50 31.75 12.7 8 32 54 8 1.7 2
12125R-25.4
125 127 50 50 25.4 9.5 6 30 84 10 2.0 3
12125R-31.75
125 127 70 50 31.75 12.7 8 32 84 10 2.2 3
12125R-38.1
125 127 80 63 38.1 15.9 10 36 84 10 2.5 3
Inserts are not included.
Identification Details
HF M 12 080 R S -22
(1)
Cutter Series
(2)
M : Course Pitch
F : Fine Pitch
(3)
Insert Size
(4)
Cutter
(5)
Direction
(6)
Metric Bore
(7)
Oil Hole
Insert
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing
N
Units mm
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L
6
Straight
general purpose
4
12T3ZDFR-G
6
Arc
general purpose
4
12T3ZDTR-H
6
Arc Strong edge
4
12T3ZDFR-GX
9
Arc Long Edge
5
12T3ZDFR-W
Arc Wiper
6
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed v
c
(m/min)
Min.- Optimum -Max.
Feed Rate f
z
(mm/t)
Min.- Optimum -Max.
Grade
N
Aluminium
Alloy
2000- 2500 -3000 0.05- 0.13 -0.20 DA1000
Si content of over 12.6%
N
Aluminium
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Fig 4 Fig 5
Fig 6
12.7
6.0
3.962
9.525
15°
12.7
9.0
3.962
9.525
15°
12.381 3.962
8.525
15°
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Plate Clamp Bolt
Adjustment screw Adjusting Wrench
Spanners
Assembling Wrench
HFW WB6-13T 6.0 HFJ TTX20 RFT HFVT
Optional
Wiper Insert
Sold Separately
4
10
90
3
Rake Angle
Axial
Radial
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M
M29
High-Efficiency Aluminum Cutter
HF Type
Fig 1 Fig 2 Fig 3
Body Fine 3 Flutes/Inch
Cat. No. Stock
Dimensions (mm)
No. of
Teeth
Weight
(kg)
Fig
øD
c
øD
1
øD
b
L
f
øda b ød
1
ød
2
Metric
HFF 12080RS-22
80 82 50 40 22 10.4 6.3 20 18 11 10 1.0 1
12080RS-27
80 82 55 50 27 12.4 7 22 20 14 10 1.2 1
12100RS-32
100 102 70 50 32 14.4 8 32 54 12 1.7 2
12125RS-32
125 127 70 50 32 14.4 8 32 84 15 2.2 3
12125RS-40
125 127 90 63 40 16.4 9 35 84 15 2.8 3
Inch
HFF 12080R-25.4
80 82 50 50 25.4 9.5 6 30 35 10 1.0 2
12100R-25.4
100 102 50 50 25.4 9.5 6 30 54 12 1.5 2
12100R-31.75
100 102 70 50 31.75 12.7 8 32 54 12 1.7 2
12125R-25.4
125 127 50 50 25.4 9.5 6 30 84 15 2.0 3
12125R-31.75
125 127 70 50 31.75 12.7 8 32 84 15 2.2 3
12125R-38.1
125 127 80 63 38.1 15.9 10 36 84 15 2.5 3
Inserts are not included.
Identification Details
HF F 12 080 R S -22
(1)
Cutter Series
(2)
M : Course Pitch
F : Fine Pitch
(3)
Insert Size
(4)
Cutter
(5)
Direction
(6)
Metric Bore
(7)
Oil Hole
Insert
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing
N
Unit(mm)
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L
6
Straight
general purpose
4
12T3ZDFR-G
6
Arc
general purpose
4
12T3ZDTR-H
6
Arc Strong edge
4
12T3ZDFR-GX
9
Arc Long Edge
5
12T3ZDFR-W
Arc Wiper
6
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed v
c
(m/min)
Min.- Optimum -Max.
Feed Rate f
z
(mm/t)
Min.- Optimum -Max.
Grade
N
Aluminium
Alloy
2000- 2500 -3000 0.05- 0.13 -0.20 DA1000
Si content of over 12.6%
N
Aluminium
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
øD
c
øD
1
øD
b
L
f
ød
a
b
ød
1
ø
d
2
L
f
øD
b
ød
a
b
øD
c
øD
1
ød
1
L
f
øD
b
ød
a
b
øD
c
øD
1
ød
1
Fig 4 Fig 5
Fig 6
12.7
6.0
3.962
9.525
15°
12.7
9.0
3.962
9.525
15°
12.381 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Plate Clamp Bolt
Adjustment screw Adjusting Wrench
Spanners
Assembling Wrench
HFW WB6-13T 6.0 HFJ TTX20 RFT HFVT
Optional
Sold Separately
4
10
90
3
Rake Angle
Axial
Radial
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M30
M
Aluminum Machining Cutter
RF Type
General Features
The RF type cutter has a special light weight Aluminium body, designed for high speed,
high efficiency roughing to finish milling of Aluminium and other non-ferrous metals.
Characteristics
From Roughing to Finishing Processes Roughing : Economical carbide insert / High-precision finishing with SUMIDIA
Strong and Light Cutter Body Special Aluminium body /40% lighter than steel cutters
/
Hard-anodized plated body
/
Improved efficiency in higher rotational speeds, lower spindle loads and shorter tool change time
Safe Design Anti-centrifugal force design to prevent inserts from dislodging from cutter (Speeds must be within max. recommended conditions)
/Non-wedge design to prevent deformation
Easy Run-out Adjustment
External setting gauge is used for easy tool presetting / High precision cutter construction, units fitted are within 10 μm even before setting
Application Examples
Work
(Work Material)
Cutter Insert
(Grade)
Cutting Conditions
v
c
= Cutting Speed (m/min)
v
f
= Feed Rate (mm/min)
a
p
= Depth of Cut (mm)
Results
Case
(ADC12)
RF4160R
SUMIDIA Blade
(DA2200)
v
c
= 3,000
v
f
= 5,730
a
p
= 0.10
Surface Finish: Ra=0.2μm
Output: 30,000 units
30x tool life of carbide tool
Contact Surface of
Transmission Case
(ADC12)
RF4125R
SUMIDIA Insert
(DA1000)
v
c
= 3,000
v
f
= 7,640
a
p
= 1.5
Surface Finish: Ra=0.3μm
Output: 20,000 units
Contact Surface
of Cylinder Head
(AC4C)
RF4250R
Carbide Insert
(H1)
v
c
= 2,000
v
f
= 7,535
a
p
= 3.5
Rough Cutting
Output: 10,000 units
Surface Finish
· Process: Finish Milling
· M/C: Machining Centre
· Arbor: HSK63A
· Work: Si 10 to 12% Al Alloy
· Cutter: RF4100R 6 Teeth (1 Wiper)
· Grade: SUMIDIA (DA1000)
v
c
4,990m/min
n 15,900min
-1
v
f
11,400mm/min
f
z
0.12mm/t
a
p
0.5mm Wiper a
p
0.03mm
Dry
Rz(Highest Peak) 0.69μm Ra 0.092μm
Maximum Allowable Spindle Speed
Cat. No.
n
RF4080R 17,000
RF4100R 15,900
RF4125R 13,500
RF4160R 11,000
RF4200R 9,000
RF4250R 7,600
RF4315R 6,000
Work Material
Aluminium and aluminium alloy
Other non-ferrous metal
Not suited for cast
iron or steel
Insert Setup
For setting of Carbide inserts with SUMIDIA inserts/ blade
1.1
ø
D
SUMIDIA Insert
Carbide Insert
Roughing and finishing in the same process
1.0
Wiper Insert
SUMIDIA Insert
When using wiper edge
CAUTIONS
(For more details, refer to the instruction manual included with the product)
As it is possible to mix different types of inserts / blades, it is important
to take note of the following.
Do not mix reground and new inserts or even inserts with different
regrinding amount on the same cutter.
Carbide and SUMIDIA inserts must be arrange in an alternate manner.
Ensure proper balancing by fixing SUMIDIA inserts of blades on
opposite positions of the cutter.
Si content of over 12.6%
N
Aluminium
Alloy
400- 600 -800 0.05- 0.13 -0.20
DA1000
DA2200
200- 300 -400 0.05- 0.13 -0.20 H1
Recommended Cutting Conditions
Si content of 12.6% or less
Work
Material
Hardness
Cutting Speed v
c
(m/min)
Min.- Optimum -Max.
Feed Rate f
z
(mm/t)
Min.- Optimum -Max.
Grade
N
Aluminium
Alloy
2000-3500-5000 0.05- 0.13 -0.20
DA1000
DA2200
1000- 1750-2500 0.05- 0.13 -0.20 H1
RF Cutter Structure
Cap Screw
(Main Clamp)
BX0620
Stopper
RFS
Adjustment Screw
RFJ
Cartridge
RFR, RFF, RFFH
Screw
(Insert Attachment Screw)
BFTX0509N
Set Screw
(Sub-clamp)
BTD0510
Cover
RFC
Screw
FBUP2-A0-8
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M31
High-Efficiency Aluminum Cutter
RF 4000 Type
High Speed Milling Cutter RF4000 Series for Aluminum
M
Body
Inch
Cat. No. Stock
Dimensions (mm)
No. of
Teeth
Weight
kg
Fig
øD
c
øD
1
øD
b
L
f
øda b
RF 4080R
80 82 60 50 25.40 9.5 6 30 6 0.7 1
4100R
100 102 75 50 31.75 12.7 8 38 6 1.0 1
4125R
125 127 75 63 38.10 15.9 10 38 8 1.6 1
4160R
160 162 100 63 50.80 19.1 11 38 10 2.6 1
RF 4200R
200 202 130 63 47.625 25.4 14 42 12 3.6 2
4250R
250 252 130 63 47.625 25.4 14 42 16 6.0 2
4315R
315 317 240 80 47.625 25.4 14 42 18 11.0 2
Cartridges, blades and inserts are sold separately
* Please use a collar bolt for securing the cutter to the arbor.
High-speed Finishing for Non-Ferrous Metal
Fig 1 Fig 2
øD
b
ød
a
L
b
øD
c
øD
1
øD
b
ød
a
L
b
øD
c
øD
1
ø32
ø18
32
ø101.6
60
RF4080R only
Spare Parts
Main Clamp
Sub-clamp
Cover Attachment Insert Attachment
TH050
TH025
RFT
Cover Stopper
Cap
Screw
Set
Screw
Screw
Adjustment
Screw
Screw
Spanners Spanners
RFC RFS
BX
0620
10.0
BTD
0510
3.0
FBUP2
-A0-8
RFJ
BFTX
0509N
6.0
TH050
TH025
RFT
TTX20
RFT
Blades / Dummy Blades
Description
Cat. No.
SUMIDIA
DA2200
SUMIDIA Blade
RFB
SUMIDIA Wiper Blade
RFBW
Dummy Blade RFD
* Protect the body as well as maintain
balance by using dummy blades for
unused teeth.
RFB RFBW RFD
Internal Coolant Attachments
Use an internal coolant holder or a standard clamp bolt with coolant hole when using internal coolant.
Typical examples are given in the table below. For standards, contact each manufacturer directly.
External Setting Parts
Cartridge design allows inserts to be mounted away
from the machine with high precision.
Body Cat. No.
Internal Coolant Holder
Standard Clamp Bolt with Coolant Hole (Ex.)
MST Corporation
Big Daishowa Seiki Co. Ltd.
RF 4080R MBC-M12 TMBA-M12
RF 4100R MBC-M16 TMBA-M16
RF 4125R MBC-M20 TMBA-M20
RF 4160R MBC-M24 TMBA-M24
RF 4200R RF-CLT
RF 4250R RF-CLT
RF 4315R RF-CLT
mark : To be replaced by new item (Please confirm stock availability)
Clamp Jig
RF-JIG
Sold separately Standard stocked item
Setting Gauge
RF-SET
Sold separately Standard stocked item
Internal Coolant Holder
RF-CLT
Standard stocked item
Standard Clamp Bolt with Coolant Hole
Representative example
MBC-M12 to M24
Sold Separately
Direction of Coolant Supply
Inserts / Cartridges
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Carbide
SUMIDIA
SUMI
CRYSTAL
DLC-Coat
Application
High Speed/Light
N N N N N
N N N N
N N N N
Cat. No.
H1
DL1000
DA1000
DA2200
SC10
Fig
Cartridge
Cat. No.
Stock
Fig
SDET 1204ZDFR
3 RFR 8
NF-SNEW 1204ADFR
4 RFF 9
120404ADFR-H
5
RFF(Others)
9
RFFH(RF4080R)
1204ADFR-W
6 RFF 9
SNEW 1204ADFR-WS
7 RFF 9
Refer to page M44 for
details of SUMICRYSTAL.
Fig 8
(RFR) (RFF)
Fig 9
* When using large depth of cut (ap = 3mm or longer)
with RF4080R, use RFFH unit.
(RFF is possible for normal cutting.)
*
Wiper inserts are indicated by a -W or -WS suffix. -H indicates deep cutting (ap) insert
General Purpose
Roughing
12.7
12.7
4.76
15°
Fig 3
12.7
4.78
4.8
12.7
15°
Fig 4
12.7
12.7
9.5
4.78
15°
Fig 5
11.7 0
12.75
2.3
4.78
15°
Fig 6
11.7 0
12.75 4.76
20°
Fig 7
Cartridge
Fig 3 Fig 4 Fig 5 Fig 6 Fig 7
Surfing Insert Surfing Insert
12.7
4.78
4.8
12.7
15°
12.7
12.7
9.5
4.78
15°
11.7
12.75
2.3
4.78
15°
11.7
12.75
4.76
20°
12.7
12.7
4.76
15°
N m
Recommended Tightening Torque N m
N m N m N m
Axial
Radial
10
Rake Angle
90
3
87
10
Carbide Inserts
SUMIDIA Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M32
Aluminum Machining Cutter
SRF Type
M
General Features
Small diameter milling cutter SRF type is most suited for
high-speed aluminium machining on small machines.
Characteristics
Best Suited For Small Machines
Especially reliable on BT30 class small machines.
From Roughing To Finishing Processes Utilising SUMIDIA DA1000
Insert with a side edge of 5mm.
Economical NF-type Inserts
NF-type SUMIDIA DA1000 inserts lower tooling costs.
High Speed Cutting With SUMIDIA
Maximum spindle speeds of up to n = 20,000min
-1
(Actual spindle speeds must be set within the rotational limits of your machine and arbor. )
Simple design for insert run-out
Simple insert mounting design for easy yet precise tool adjustments.
Application Examples
Work
(Work Material)
Cutter Insert
(Grade)
Cutting Conditions
n = Spindle Speed (min
-1
)
v
f
= Feed Rate (mm/min)
a
p
= Depth of Cut (mm)
Results
Cam Case
(ADC12)
SRF50R
NF-SNEW09T3ADTR
(DA1000)
n =6,000
v
f
=2,400
a
p
=0.5
12,000 pcs produced with no
problems.
Computer Case
(ADC12)
SRF50R
NF-SNEW09T3ADTR
(DA1000)
n =15,000
v
f
=7,500
a
p
=0.2
Improved efficiency of
endmill operation by 2.5
times.
Differential Case
(ADC12)
SRF63R
NF-SNEW09T3ADTR
(DA1000)
n =8,000
v
f
=4,000
a
p
=0.5
No obstructions on tool
magazine when mounting
ø63mm cutter on small
machines.
Si content of over 12.6%
N
Aluminium
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed v
c
(m/min)
Min.- Optimum -Max.
Feed Rate f
z
(mm/t)
Min.- Optimum -Max.
Grade
N
Aluminium
Alloy
2,000- 3,000 -4,000 0.05- 0.13 -0.20 DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M33
Aluminum Machining Cutter
SRF Type
M
Body
Inch
Cat. No.
Stock
ø
c
(mm)
ø
c
(mm)
No. of
Teeth
Fig.
Weight
(kg)
SRF 30R-ST
30 3 1 0.34
40R-ST
40 4 1 0.50
SRF 30R-BT30
30 3 2 0.57
40R-BT30
40 4 2 0.72
SRF 30R
30 50.0 3 3 0.27
40R
40 50.0 4 3 0.35
50R
50 46.5 5 4 0.59
63R
63 45.0 6 4 0.67
Inserts are not included.
High-speed Finishing for Non-Ferrous Metal
Standard inserts and wiper inserts can be used on the same cutter body.
Inserts with nose radius can reduce the clattering.
These cannot be used with wiper inserts.
Inserts can be reground 3 times (up to minimum
IC diameter 9.225mm).
Do not mix new and reground inserts, or
even inserts with different regrind amount
on the same cutter.
When using reground inserts, it is advisable to
re-confirm insert height and cutting
diameter with a tool pre-setter.
Arbor for SRF30R, SRF40RS
When using SRF30R and SRF40R cutters, there is a requirement to modify the arbor as
shown above.
(1. Reduce part of the arbor's adaptor shaft from ø25.4mm to ø15mm.
2. Add 4 tap holes for (M5) cap screws.) Please use a hexagonal bolt M5 × 20 mm for securing the body.
Maximum Depth Of Cut Guide (SRF50R, 5 Teeth)
The table below contains guidelines on the maximum depth of cut determined from
internal tests. ' ' marks indicate the possible application range. Actual cutting
conditions should be set based on actual machine and work characteristics.
Feed
Rate
Depth of Cut
ap(mm)
Feed Rate v
f
(mm/min)
2,500 4,000 5,000
Feed Rate Per Tooth f
z
(mm/t)
0.05 0.08 0.10
0.5
1. 0
1. 5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade SUMIDIA
Application
High Speed/Light
N N
General Purpose
N N
Roughing
N N
Cat. No.
DA1000
DA2200
Fig
Cutting
Edge
NF-SNEW 09T3ADTR
5
Standard
09T3ADTR-U
6
Wiper
09T3ADTR-R
7
Nose Radius
Fig 1 Fig 2 Fig 3 Fig 4
100
6040
ø20
øD
c
50
23
6
(12)
øD
c
øD
b
ø25.4
ø19
ø13
9.5
60
38 20
BT30
ø
D
c
øD
b
ø25.4
9.5
45
13
626
øD
c
(ø15.5)
Adjustment Screw
SRFJ
Insert Screw
BFTX0409N
Spare Parts
Insert Screw Adjustment Screw Spanners
N m
BFTX0409N
4.0
SRFJ
1
12
(22)
ø15
(ø25.4)
45°
P.C.D 40
0.2
(4 Equi-spaced Holes)
4 M5 x 0.8 Depth 8
Cutting Conditions
Cutter: SRF50R
Insert: NF-SNEW 09T3ADTR
(DA1000)
= 10,000min
-1
Arbor: BT30 FMA25.4-45
Work: A-5052
Width: 35mm at depth of cut indicated above
TTX15W
TH015
mark :To be replaced by new item (Please confirm stock availability)
Please use hexagonal bolt (JISB1176) M12 x 30-35 mm for securing 50 and 63 cutter to the arbor.
R100
Fig 5 Fig 6 Fig 7
3.962
15°
Side View
(Same For All)
C0.5
9.525
6
9.525
C0.5
9.525
6
9.555
R0.5
9.525
6
9.525
N m
Recommended Tightening Torque N m
Wiper Insert
2° to
90
5
Rake Angle
Axial
Radial
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M34
Special cutting edge design makes it suitable for mirror finishing
of Aluminium alloys and non-ferrous metals.
Uniquely designed clamping system enables fine adjustment for
precise run-out.
Rigid body and excellent clamping force design permits high
speed milling even for roughing process.
Body (FAM Type)
Approach Angle: 25°
Axial Rake: +13°
Radial Rake: +4°
øD
c
25°
a
b
L
f
øD
c
ød
øD
1
a
b
L
f
øD
c
ød
øD
1
a
b
L
f
øD
c
ød
18
26
øD
1
Fig 1 Fig 2 Fig 3
Cat. No.
Stock Dimensions (mm)
No. of
Teeth
Weight
(kg)
Fig
RL ø
D
c
L
f
ø
d a
b
SAM080 R/L
80 50 25.4 25 9.5 6 4 1.6 4
SAM100 R/L
100 50 31.75 32 12.7 8 4 2.3 5
125 R/L
125 63 38.1 38 15.9 10 5 3.7 5
160 R/L
160 63 50.8 38 19.0 11 6 5.9 5
SAM200 R/L
200 63 47.625 38 25.4 14 8 8.5 6
250 R/L
250 63 47.625 40 25.4 14 10 14.3 6
315 R/L
315 63 47.625 40 25.4 14 12 30.3 6
Refer to next page for blade, parts and cutting conditions.
Inserts are not included.
It is possible to design the FAM/SAM cutters in 2 teeth/inch or multi-teeth configurations
Cat. No.
Stock Dimensions (mm)
No. of
Teeth
Weight
(kg)
Fig
RL ø
D
c
ø
D
1
L
f
ø
d a
b
FAM080 R/L
80 92 50 25.4 25 9.5 6 4 2.1 1
FAM100 R/L
100 112 50 31.75 32 12.7 8 4 2.9 2
125 R/L
125 137 63 38.1 38 15.9 10 5 3.8 2
160 R/L
160 171 63 50.8 38 19.0 11 6 6.6 2
FAM200 R/L
200 210 63 47.625 38 25.4 14 8 9.9 3
250 R/L
250 260 63 47.625 40 25.4 14 10 16.0 3
315 R/L
315 325 63 47.625 40 25.4 14 12 25.1 3
Inserts are not included.
Body (SAM Type)
Approach Angle:
Axial Rake: +10°
Radial Rake: +6°
øD
c
Fig 4 Fig 5 Fig 6
a
b
L
f
øD
c
ød
a
ød
øD
c
b
L
f
a
ød
18
26
øD
c
101.6
b
L
f
SUMIDIA Cutter
FAM / SAM Type
Axial
Radial
65
5.8
(
FAM T
yp
e
)
(
SAM T
yp
e
)(
FAM T
yp
e
)
(
SAM T
yp
e
)
+4˚
90
5.7
Rake
Angle
+1
+6˚
+1
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M35
Comparison Test
1
0
2
( m)
0.04
0.05 0.06 0.08
5
mm
0.1
0
5
m
= 1.4
m
Ra
= 0.2
m
6
m
6
m
8
m
5000
Finishing Surface Roughness
Surface Milling
Work Material: AC2C v
c
=1,500m/min a
p
=0.5mm
f
z
=0.04 to 0.15mm/t Dry
Finishing Surface Roughness
Surface Milling
Work Material: AC2C v
c
=1,000m/min a
p
=5.0mm
a
e
=0.1mm f
z
=0.06mm/t Dry
Rz
(R Max.)
Rz
(R Max.)
Body (SAM-E Type)
øD
c
øD
s
h7
75
120
90°
Cat. No.
Stock
Dimensions (mm)
No. of Teeth Axial Rake Radial Rake
øD
c
øD
s
SAM050E R/L
50 32 3 1
063E R/L
63 32 3 1
080E R/L
80 32 4 1
Inserts are not included.
Blades
7. 9
15
Fig 1
26
(5.8)
C1
7. 9
C1
15
26
(5.7)
Fig 2
Cat. No.
DA150
DA2200
Fig
Applicable
Cutter
RLRL
FAB R/L
1FAM
SAB R/L
2SAM
Spare Parts
Applicable
Cutter
Cat. No.
Blade Clamp
Blade Side
Clamp
Adjuster
Wedge
Double
Screw
Double
Screw
Spanner
FADR FAWR FAAR WB7-15T WB7F-15T TT25
FAM Type
SAM Type
* Adjuster Wedge for SAM050ER/L and SAM063ER/L is SAAR.
SUMIDIA Cutter Range Expansion
Special Design Edge
· Strong cutting edge improves performance.
High Precision
· Thin pitch screw allows fine adjustment.
High Speed Machining
· Strong clamp improves rigidity and enhances precision.
SUMIDIA Cutter
SAM-E Type
Recommended Cutting Conditions
ISO
Work
Material
Process
Cutting Speed v
c
(m/min)
Min. - Optimum - Max.
Feed Rate f
z
(mm/t)
Min. - Optimum - Max.
Grade
N
Aluminium
Alloy
(AC)
Rough
400-1700-3000 0.05-0.13-0.20
DA150
DA2200
Aluminium
Alloy
(ADC)
Finishing
400-1700-3000 0.04-0.10-0.15
DA150
DA2200
Aluminium
Alloy (A390)
Finishing
300-450-600 0.04-0.10-0.15
DA150
DA2200
Axial
Radial
0° to 2°
10°
Rake
Angle
90
5.7
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M36
Characteristics
Multiple brazed teeth for high feed milling.
Uses DA2200, with excellent fracture resistance and
sharpness, for milling of aluminium and non-ferrous
metals.
Excellent for small machines with small diameter endmills.
Coolant through holes for high speed machining.
Endmill Shape
L
Fig 1
Fig 2
Fig 3
4
L
f
R0.4
øD
0
-0.2
øD
s
h7
L
4
L
f
R0.4
øD
0
-0.2
øD
s
h7
L
4
L
f
R0.4
øD
0
-0.2
øD
s
h7
Cat. No.
Stock Dimensions (mm)
No. of
Teeth
Fig
DA2200
ø
D
c
LL
f
ø
D
s
DFE 4200GS
20 80 25 16 4 1
DFE 6250GS
25 80 25 16 6 2
6300GS
30 80 25 16 6 2
DFE 8400GS
40 80 25 16 8 3
8500GS
50 80 25 20 8 3
Recommended
Cutting
Conditions
Tooling
a
p
Application
Examples
Work Material Cutting Conditions Results
ADC12
Aluminium
Alloy
Motor
Casing Part
Tool:
DFE8400GS
Conditions:
c
= 1,500m/min
= 11,940min
-1
z
= 0.03mm/t
f
= 2,865mm/min
p
= 0.5mm
Wet
· Good machined surface because
burrs do not occur.
· More cutting teeth than indexable
type cutters, and much shorter
cycle time.
SUMIDIA Endmills
DFE Type
ISO
Work
Material
Cutting Speed v
c
(m/min)
Min. - Optimum - Max.
Feed Rate f
z
(mm/t)
Min. - Optimum - Max.
Grade
N
Aluminium Alloy
200-800-2000 0.02-0.05-0.10
DA2200
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M37
High rake cutting edge with DA2200 grade reduces burrs
and enables high-speed, high-efficiency machining.
For face milling of Al-alloy, such as computer parts.
Recommended Cutting Conditions
2 Flutes
D
c
Work Material
Cutting Conditions
Aluminium Alloy
Copper Alloy
Spindle Speed
(min
-1
)
Feed Rate
(mm/min)
4.0 40,000 4,000
5.0 32,000 3,200
8.0 20,000 2,000
9.0 17,800 1,780
10.0 16,000 1,600
Standard Depth-of-cut
a
p
0.4D
c
4 Flutes
D
c
Work Material
Cutting Conditions
Aluminium Alloy
Copper Alloy
Spindle Speed
(min
-1
)
Feed Rate
(mm/min)
9.0 17,800 3,560
10.0 16,000 3,200
13.0 12,300 2,460
Standard Depth-of-cut
a
p
0.4D
c
Grade
Coated
Carbide
Carbon
Steel
Alloy
Steel
Pre-hardened
Steel
Tempered Steel
Die Steel
Hardened Steel
45 to 55
HRC
55 to 60
HRC
60 to 65
HRC
Stainless
Steel
Ti Alloy
Heat Resistant Alloy
Copper
Alloy
Cast Iron
Al Alloy
Graphite
CFRP
2
2
2 Flutes (mm)
Cat. No. Stock
øD
c
L
f
L øD
s
DFE 2040S
4.0 15 50 6
2050S
5.0 15 50 6
DFE 2080S
8.0 15 60 10
2090S
9.0 15 70 10
2100S
10.0 15 70 10
Grade: DA2200
4 Flutes (mm)
Cat. No. Stock
øD
c
L
f
L øD
s
Fig
DFE 4090S
9.0 15 70 10 1
4100S
10.0 15 70 10 1
DFE 4130GS
13.0 15 70 10 2
Grade: DA2200
4
4
L
L
f
4
C0.1
ø
D
s
h8
øD
c
–0.1
0
L
L
f
4
C0.1
ø
D
s
h8
øD
c
–0.1
0
Fig 1
Fig 2
A.R. : +5°
R.R. : 0
L
L
f
4
C0.1
øD
s
h8
ø
D
c
–0.1
0
A.R. : ø4,ø5=+3°
ø8,ø9,ø10=+5°
R.R. : 0°
Long tool life with excellent surface finish
Finishing of aluminium and copper alloys
Machining of reinforced plastics such as GFRP and CFRP
2 Flutes
D
c
Work Material
Cutting Conditions
Aluminium Alloy
Copper Alloy
Spindle Speed
(min
-1
)
Feed Rate
(mm/min)
6.0 6,400 580
7.0 5,500 500
8.0 5,400 500
9.0 5,300 480
10.0 4,800 440
11.0 4,400 400
12.0 4,000 360
Standard Depth-of-cut
a
p
0.4D
c
Recommended Cutting Conditions
1 Flute
D
c
Work Material
Cutting Conditions
Aluminium Alloy
Copper Alloy
Spindle Speed
(min
-1
)
Feed Rate
(mm/min)
4.0 6,000 210
5.0 5,000 175
Standard Depth-of-cut
a
p
0.4D
c
a
p
5
L
ø
D
c
–0.1
ø
D
s
h6
0
L
f
5
ø
D
s
h6
ø
D
c
–0.1
0
f
1 Flute (mm)
Cat. No. Stock
øD
c
L
f
L øD
s
DAE 1040
4.0 10 45 6
1050
5.0 12 50 6
Grade: DA200
2 Flutes (mm)
Cat. No. Stock
øD
c
L
f
L øD
s
DAE 2060
6.0 20 50 6
DAE 2070
7.0 20 60 8
2080
8.0 20 60 8
DAE 2090
9.0 25 71 10
2100
10.0 25 71 10
DAE 2110
11.0 25 75 12
2120
12.0 25 75 12
Grade: DA200
Grade
Coated
Carbide
Carbon
Steel
Alloy
Steel
Pre-hardened
Steel
Tempered Steel
Die Steel
Hardened Steel
45 to 55
HRC
55 to 60
HRC
60 to 65
HRC
Stainless
Steel
Ti Alloy
Heat Resistant Alloy
Copper
Alloy
Cast Iron
Al Alloy
Graphite
CFRP
1
1
2
2
SUMIDIA Endmills
DFE Type
SUMIDIA Endmills
DAE Type
Units (mm)
20 40 60 80 100
10
0
20
30
40
DFE
ø
c
Units (mm)
20 40 60 80 100
10
0
20
30
40
DAE
ø
c
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
SUMIDIA
M38
DAL Type
L
øDc m5
øDs h8
120°
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
Roughing
Cat. No.
DA2200
øD
c
øD
s
L
DAL 0500H to 0600H
ø5
D
c
ø6
80 30
0601H to 0700H
ø6 D
c
ø7
90 35
0701H to 0800H
ø7 D
c
ø8
90 35
0801H to 0900H
ø8 D
c
ø9
100 40
0901H to 1000H
ø9 D
c
ø10
100 40
1001H to 1100H
ø10 D
c
ø11
110 50
1101H to 1200H
ø11 D
c
ø12
110 50
Note: Ordering number for (ex.) ø6.05mm drill is DAL0605H.
DDL Type
L
øDc h8
øDs h8
140°
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
Roughing
Cat. No.
DA2200
øD
c
øD
s
L
DDL 050V to 060V
ø5
D
c
ø6
80 30
061V to 070V
ø6 D
c
ø7
90 35
071V to 080V
ø7 D
c
ø8
90 35
081V to 090V
ø8 D
c
ø9
100 40
091V to 100V
ø9 D
c
ø10
100 40
101V to 110V
ø10 D
c
ø11
110 50
111V to 120V
ø11 D
c
ø12
110 50
Note: Ordering number for (ex.) ø10.5mm drill is DDL105V.
Application Examples (DAL Type)
Work Shape Work Material
Cutting
Conditions
Results
6.6
ø5.0
+0.012
17%Si-Aℓ
High Silicon
Aluminium Alloy
One Pass
Finished Hole
v
c
=100m/min
f
=0.1mm/rev
·
Holes by carbide drill
was out of specifications
after 2,000 holes/reg.
·
The SUMIDIA drill could
drill up to 30,000 holes/reg.
· 15 times tool life
of carbide drills.
40
ø12.0
+0.043
17%Si-Aℓ
High Silicon
Aluminium Alloy
Pre-cast Hole of
ø10
v
c
=120m/min
f
=0.12mm/rev
· Average 40,000
holes/reg (1600m)
· Surface
roughness
Ry = 1μm
12
ø8
+0.102
+0.052
ADC10
Aluminium
Alloy Die Cast
One Pass
Finished Hole
v
c
=90m/min
f
=0.08mm/rev
· More than 50,000
holes (600m) and
still running
Application Examples (DDL Type)
Work Shape Work Material
Cutting
Conditions
Results
20
ø6.8
+0.110
-
0.150
ADC12
Aluminium
Alloy Die Cast
M8 Pre-tap
Holes
v
c
=214m/min
f
=0.14mm/rev
·
Regrind after
100,000 holes/reg
27
ø8.5
+0.280
-
0.120
ADC12
Aluminium
Alloy Die Cast
v
c
=200m/min
f
=0.17mm/rev
·
Regrind after
74,000 holes
/reg
(2,000m) (Preset
tool change)
24
ø9.3
0.1
AC2A
Aluminium
Casting
v
c
=234m/min
f
=0.28mm/rev
·
Regrind after
80,000 holes
/
reg
(Preset tool
change)
From general to High Precision Drilling of Aluminium Alloys!
High precision DAL type is able to produce holes of IT Class of 7
to 8.
General DDL type is able to produce holes of IT class of 11 to 12,
mainly for drilling of pre-tap holes.
Important Notes
When using DAL type for high precision machining, select a high
rigidity machine and high precision holder.
Apply enough coolant to drilled hole.
3D
SUMIDIA Drills
DAL / DDL Type
Carbon Steel Alloy Steel
Tempered
Steel
Hardened Steel
Stainless
Stee
l
Ti
Alloy
Heat-resistant
Steel
Cast Iron
Ductile
Cast Iron
Al
Alloy
Copper
Alloy
Composite
Up to 0.28
From 0.29
Up to 45HRC
From 46HRC
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
c
:
Cutting Speed
(
m/min
) :
Feed Rate
(
mm/rev
)
Diameter øD
c
(mm)
DALType DDLType Depth Oil
Up to ø8.0
v
c
80
100
150 150
200
250
L/D=
Below 3
Emulsion
Type
f 0.05
0.1
0.15 0.1
0.15
0.25
Up to ø12.0
v
c
80
100
150 150
200
250
f 0.08
0.13
0.2 0.15
0.2
0.3
Min. Optimum Max.
DDL TypeDAL Type
M
Conditions
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL