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Stock Indications and Symbols
H133
H
High Feed
Finishing of
Cast Iron
SEC-GOALMILL Series
..........................................
H134
GFX13000 Type / 16000 Type
................................
H138
GFS13000 Type
......................................................
H139
GSV16000 Type
......................................................
H140
GRV16000 Type
......................................................
H141
High Feed
Finishing of
Cast Iron
SEC-High-Feed Facemills
.....................................
H142
Cutting Edge Reference System
..........................
H143
NRV4000 Type / 5000 Type, DPV4000 Type / 5000 Type
.....
H144
NFV4000 Type / 5000 Type
....................................
H145
High Feed Finishing of
Non-Ferrous Alloy/Thin
Work Pieces
APV5000 Type
........................................................
H145
QC System
Quick Change System
...........................................
H146
Applicable Cutter for QC-system
.........................
H147
GOAL
MILL
HIGH
FEED
Milling Cutters
(Special Purpose)
Quick
Change
H133
to H147
H
Milling Cutters (Special Purpose)
H
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H134
SEC-Goal Mill
GFX / GFS / GSV / GRV Type
General Features
SEC-Goal Mill cutters use tangentially-mounted
screw-locking inserts developed for high efficiency
machining and finishing of cast iron parts such as
engine cylinder blocks, transmission cases, etc.
Series
Series Code
GFX Type GFS Type GSV Type GRV Type
Application
Finishing Finishing/Shoulder Milling Medium Finishing Roughing
Surface Roughness
Ra3.2 Ra3.2 Ra6.3 Ra12.5
Appearance
Refer to pages H146 and H147 for details and specifications on the two piece mounting system and adapter.
Characteristics
Special cutters for high feed machining of cast iron
Highly reliable shoulder milling cutter with tangential inserts
Multi-edged design (approx. 3 edges per inch)
Finishing models feature an easy-to-use edge runout fine adjustment
Chipbreaker type inserts for low cutting force
Classification
Grade
HRA
GPa
μm
Characteristics
ACK260
Super ZX
Coat
For finishing to general machining of cast iron and ductile cast iron.
Employs new PVD coating consisting of multiple nanometre-thin
layers of TiAlN and AlCrN, coupled with a tough, heat-resistant
substrate for long and stable tool life.
ACK280
Super ZX
Coat
For heavy interrupted cutting and wet cutting of cast iron and ductile cast iron.
Employs new PVD coating consisting of multiple nanometre-thin layers
of TiAlN and AlCrN, coupled with an ultra-tough substrate for superior
fracture resistance, and thermal crack resistance during wet cutting.
K
Cast Iron
Characteristic Values of Grades
K
Cast Iron
Finishing to General Machining Heavy Interrupted Machining
K
Cast Iron
ACK260
ACK280
H
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H135
H
SEC-Goal Mill
GFX / GFS / GSV / GRV Type
Application Examples
Application One-Pass Finishing
Application Finishing to Rough Cutting
Application Rough Cutting
Application Finishing
Work Top Face Of Cylinder Block SEC-Goal Mill Current Tool
Work Material FC250
Roughness Standard Ra 6.3μm
Equipment Special Machine
Tool
GRV16250R ø250
Special
Grade
ACK100 PVD
Tool Shape
Tangential Screw Locked
Wedge Type
No. of Teeth
30 30
v
c
m/min
80 80
v
f
(mm/min)
611 611
f
Z
mm/t
0.20 0.20
a
p
mm
3.0
Some Areas
6.0 3.0
Some Areas
6.0
Coolant
Remainder
Wet
Remainder
Wet
Results
Tool
Workpieces/Corner
GRV
Current Tool
Evaluation
Eliminates breakage for extended tool life.
300 Units
100 Units
100 200 300
Work Top Face Of Cylinder Block SEC-Goal Mill
Competitor's Product
Work Material FC250
Roughness Standard Ra 3.2μm
Equipment Special Machine
Tool
GSV ø265 ø250
Grade
ACK260 / ACK200
Finishing / Roughing
PVD
Tool Shape
Tangential Screw Locked Tangential Screw Locked
No. of Teeth
24 24
v
c
m/min
265 250
v
f
(mm/min)
763 509
f
Z
mm/t
0.10/0.60 0.10
a
p
mm
3.0 3.0
Coolant
Wet Wet
Results
Initial Roughness Ra: 0.3 μm
Finished surface equivalent to
CBN.
Work Side Face Of Cylinder Block SEC-Goal Mill
Competitor's Product
Work Material FC250
Roughness Standard Rz 12.5μm
Equipment Horizontal Machining Centre
Tool
GFXC13100R ø100
Grade
BN7000 CVD
Tool Shape
Tangential Screw Locked
Wedge Type
No. of Teeth
410
v
c
m/min
1,200 251
v
f
(mm/min)
10,000 500
f
Z
mm/t
0.65 0.063
a
p
mm
0.5 0.5
Coolant
Dry Dry
Results
v
f
=10,000mm/min
Achieves a
v
f
value that is 20
times larger than our competitors'
products.
Application Finishing
Application Finishing
Application Finishing
Application Finishing
Work Bottom Face Of Cylinder Block SEC-Goal Mill
Conventional Grade
Work Material FC250
Roughness Standard Ra 6.3μm
Equipment Horizontal Machining Centre
Tool
GFXC13125R ø125
Grade
ACK260 CBN
Tool Shape
Tangential Screw Locked
Wedge Type
No. of Teeth
10 4
v
c
m/min
250 510
v
f
(mm/min)
1,020 1,020
f
Z
mm/t
0.16 0.20
a
p
mm
0.5 0.5
Coolant
Remainder
Wet
Remainder
Wet
Results
Carbide tools providing a tool
life as long as CBN cutters.
Reduces costs.
Work Side Face Of Cylinder Block SEC-Goal Mill
Competitor's Product
Work Material FC250
Roughness Standard Rz 12.5μm
Equipment Horizontal Screw Locked
Tool
GFXC13125R ø125
Grade
BN7000 PVD
Tool Shape
Tangential Screw Locked Horizontal Screw Locked
No. of Teeth
412
v
c
m/min
1,000 216
v
f
(mm/min)
6,000 376
f
Z
mm/t
0.59 0.057
a
p
mm
0.5 1.0
Coolant
Dry Dry
Results
v
f
=6,000mm/min
Improves efficiency by 16 times and
provides better surface roughness than
our competitors' products.
Work Front Face Of Cylinder Block SEC-Goal Mill
Work Material FC250
Roughness Standard Ra 6.3μm
Equipment Special Machine
Tool
GSV16315R
Grade
ACK260
Tool Shape Tangential Screw Locked
No. of Teeth
36
v
c
m/min
136
v
f
(mm/min)
693
f
Z
mm/t
0.14
a
p
mm Max.
6.0
Coolant
Dry
Results
What would normally require two
processes (roughing and finishing)
was finished in a single process,
reducing process time.
Work Bottom Face Of Cylinder Block SEC-Goal Mill
Competitor's Product
Work Material FC250
Roughness Standard Ra 3.2μm
Equipment Special Machine
Tool
Special
ø315
Grade
ACK260
PVD
Tool Shape
Tangential Screw Locked
Wedge Type
No. of Teeth
44
(effective)
40
v
c
m/min
148 148
v
f
(mm/min)
720 720
f
Z
mm/t
0.11 0.12
a
p
mm
0.5 0.5
Coolant
Dry Dry
Results
Tool
Workpieces/Corner
GSV
Competitor's Product
Evaluation
Provides a tool life that is approximately 1.5
times longer than our competitors' products.
3,500 Units
2,300 Units
1,500 2,500 3,500
Work Lathe Bed SEC-Goal Mill
Competitor's Product
Work Material FC250
Roughness Standard Ra 6.3μm
Equipment Double Column Machining Centre
Tool
GFX16125R ø125
Grade
ACK260
Ceramics
Tool Shape
Tangential Screw Locked
No. of Teeth
16 10
v
c
m/min
300 785
v
f
(mm/min)
3,057 3,000
f
Z
mm/t
0.25 0.15
a
p
mm
0.3 0.3
Coolant
Dry Dry
Results
Equivalent
v
f
value to ceramics
achieved with carbide
Evaluation Reduced running costs
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H136
Work Hydraulic Component SEC-Goal Mill Conventional
Work Material FCD600
Roughness Standard Ra 1.6μm
Equipment Horizontal Machining Centre
Tool
GFX16125R
Special
ø125
Grade
ACK260 PVD
Tool Shape
Tangential Screw Locked
Wedge Type
No. of Teeth
66
v
c
m/min
160 150
v
f
(mm/min)
733 110
f
Z
mm/t
0.30/1.20 0.05
a
p
mm
0.25 0.25
Coolant
Wet Wet
Results
Tool
Life Time/Corner
GFX
Competitor's Product
Evaluation
Provides a tool life that is approximately
2.3 times longer than conventional.
Work Hydraulic Component SEC-Goal Mill
Competitor's Product
Work Material FCD450
Roughness Standard Ra 3.2μm
Equipment Double Column Machining Centre
Tool
GFX13080R ø80
Grade
ACK260 PVD
Tool Shape
Tangential Screw Locked Horizontal Screw Locked
No. of Teeth
86
v
c
m/min
218 180
v
f
(mm/min)
1,600 650
f
Z
mm/t
0.23 0.15
a
p
mm
0.1 0.1
Coolant
Wet Wet
Results
Tool
Workpieces/Corner
GFXC
Competitor's Product
Evaluation
Provides higher efficiency, accuracy, and
visually better compared to competitors'.
Work Crankcase SEC-Goal Mill
Competitor's Product
Work Material AI
+
FC250
Roughness Standard Ra 3.2μm
Equipment Vertical Machining Centre
Tool
GFX13100R ø100
Grade
ACK260 PVD
Tool Shape
Tangential Screw Locked
Vertical Drawing Pins
No. of Teeth
12 12
v
c
m/min
400 314
v
f
(mm/min)
1,529 1,440
f
Z
mm/t
0.10 0.12
a
p
mm
0.3 0.3
Coolant
Wet Wet
Results
Tool
Workpieces/Corner
GFX
Competitor's Product
Evaluation
Provides a tool life that is approximately
2.5 times longer than competitors'.
Work Side of Lathe Bed (11m Long) SEC-Goal Mill
Competitor's Product
Work Material FC300
Roughness Standard Ra 3.2μm
Equipment Horizontal Machining Centre
Tool
GFX16160R ø160
Grade
ACK260 CVD
Tool Shape
Tangential Screw Locked Horizontal Screw Locked
No. of Teeth
20 8
v
c
m/min
120 125
v
f
(mm/min)
477 400
f
Z
mm/t
0.10 0.20
a
p
mm
0.3 0.3
Coolant
Dry Dry
Results
Tool
Cutting Length/Corner
GFX
Competitor's Product
Evaluation
Achieves a cutting distance 4
times longer than competitor's.
Units
Units
Units
Units
SEC-Goal Mill
GFX / GFS / GSV / GRV Type
H
Application Examples
Work Housing SEC-Goal Mill
Competitor's Product
Work Material FC250
Roughness Standard Ra 1.6μm
Equipment Horizontal Machining Centre
Tool
GFXC13100R ø100
Grade
ACK260 CVD
Tool Shape
Tangential Screw Locked Horizontal Screw Locked
No. of Teeth
810
v
c
m/min
250 250
v
f
(mm/min)
960 530
f
Z
mm/t
0.15 0.066
a
p
mm
0.1 0.1
Coolant
Dry Dry
Results
Provides higher efficiency, accuracy, and visually
better compared to our competitors' products.
Achieves a tool life that is over 2.5 times
longer than our competitors' products.
Work Rear Hub Carrier SEC-Goal Mill Current Tool
Work Material FCD450
Roughness Standard Rz 25μm
Equipment Horizontal Machining Centre
Tool
GFX16100R ø100
Grade
ACK260 CVD
Tool Shape
Tangential Screw Locked
Wedge Type
No. of Teeth
12 14
v
c
m/min
250 150
v
f
(mm/min)
3,150 800
f
Z
mm/t
0.33 0.12
a
p
mm
0.5-1.0 0.5-1.0
Coolant
Wet Wet
Results
Current tools make level
differences in machined
surfaces.
Efficiency improved.
Application Application
Application Application
Application
Application
Application Simultaneous Finishing
Work Large Diesel Engine (Base Plate) SEC-Goal Mill Current Tool
Work Material FC250-FC300
Roughness Standard Ra 3.2μm
Size 1,600mm×1,800mm
Equipment Horizontal Machining Centre
Tool
GFX16160R ø160
Grade
ACK260 CBN
Tool Shape
Tangential Screw Locked
Blade Type
No. of Teeth
20 10
v
c
m/min
300 980
v
f
(mm/min)
2,980 1,950
f
Z
mm/t
0.25 0.10
a
p
mm
0.3 0.3
Coolant
Dry Dry
Results
Carbide tools achieve 1.5 times
the efficiency of CBN and provides
machined surfaces equivalent to those
machined with CBN on visual inspection.
Work Angle Plate SEC-Goal Mill
Work Material FC300
Roughness Standard Ra 3.2μm
Equipment Horizontal Machining Centre
Tool
GFS13125R
Grade
ACK260
Tool Shape Tangential Screw Locked
No. of Teeth
6
v
c
m/min
137
v
f
(mm/min)
1,000
f
Z
mm/t
0.47
a
p
mm
0.015
Coolant
Dry
Results
Surface roughness: Ra 1.0μm
No level differences.
Final grinding process eliminated.
min
min
20m 40m
200
min 400min.
50 100 150
100 200 3 00
Application
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H137
SEC-Goal Mill
GFX Type
H
Front Roughing Edge
Peripheral Roughing Edge
Finishing Edge
Set Screw For Fine Adjustment
Of Cutting Edge Height
Finishing edge run-out can be adjusted by 5μm or less
simply by turning set screw.
Peripheral
Roughing Edge
Finishing Edge
Arraying the same number of vertical and
horizontal inserts allows 8-corner configuration.
Front Roughing Edge
GFX Type Features
Front Roughing Edge
Peripheral
Roughing Edge
Finishing Edge
0.03 to 0.04mm
ø
c
f
Finishing Edge Adjustment on GFX Type
Finishing Edge
Fine Adjustment
Screw
Peripheral Roughing Edge
GFX Type Finishing Edge Run-Out Adjustment Procedure
(1)
Attach Insert
(2)
Check Roughing
Edge Run-Out
(4)
Adjust Finishing
Edge Height
(5)Adjust
Run-Out
(3)
Set Reference
Roughing Edge
Adjustment Set Screw
Finishing Edge
(Cartridges)
Front Roughing Edge
(Direct-Mounted)
Peripheral Roughing Edge
(Direct-Mounted)
+0.03 to 0.04mm
Run-Out: 5μm or less
Highest Roughing
Edge
*
• Always adjust finishing edge height before use.
• Using the tool with the set screw loosened may result
in tool breakage.
*Adjusting finishing edge run-out to 2μm or less will result in
a better machined surface.
Attach insert to
cutter body.
When doing so,
check that the
cartridge
adjustment set
screw is
completely loose.
Measure face
run-out of
roughing edge
and check the
cutting edge that
sticks up the
most.
Select a finishing
edge and adjust
the set screw so
that the edge
sticks up around
0.03 to 0.04mm
compared to (3).
With the finishing
edge from (4) as a
reference, adjust the
position of the other
finishing edges so
that run-out is equal
to or less than 5μm.
Set the cutting
edge height
checked in (2) as
"0".
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H138
Body (GFX 13000)
Cat. No. (R)
Stock
Cat. No. (L)
Stock
Dimensions (mm)
Total
Teeth
No. of Finishing
Edges
Effective
Teeth
Weight
(kg)
Fig
ø
D
c
ø
D
e
ø
D
b
L
f
ø
da b
GFX 13080R GFX 13080L
80
67.3 60 50 25.4 9.5 6 25 8 2 8 1.4 1
13100R 13100L
100 87.3 70 50 31.75 12.7 8 32 12 3 12 1.9 2
13125R 13125L
125 112.3 80 63 38.1 15.9 10 38 16 4 16 3.3 2
13160R 13160L
160 147.3 120 63 50.8 19.1 11 38 20 5 20 6.4 2
13200R 13200L
200 187.3 150 63 47.625 25.4 14 35 28 7 28 7.8 3
13250R 13250L
250 237.3 200 63 47.625 25.4 14 35 36 9 36 12.6 3
13315R 13315L
315 302.3 240 80 47.625 25.4 14 35 44 11 44 20.2 4
Inserts are not included.
SEC-Goal Mill
GFX16000/GFX13000 Type
8
5
1
89
to
89 30
Rake Angle
Axial
Radial
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Fig 5 Fig 6
15.875
9.525
ø4.2
4.76
R1.6
12.700
9.525
ø4.2
4.76
R
Grade Coated Carbide Carbide
Application
High Speed/Light
K K
General Purpose
K
Roughing
K K
Cat. No.
ACK260
ACK280
ACK300
H10E
Fig
LNGX 160516PNFN-W
5
LNGX 130508PNFN-W
6
130516PNFN-W
6
ø20
ø101.6
4-ø18
ø13
ø101.7
ø177.8
4-ø18 4-ø22
øD
b
øD
e
øD
c
øD
e
øD
c
øD
e
øD
e
øD
c
øD
c
L
f
L
f
L
f
L
f
a
ød
øD
b
øD
b
øD
b
a
a
a
ød
ød
ød
b
b
b
b
Recommended Cutting Conditions
ISO
Work
Material
Hardness
Cutting Speed
v
c (m/min)
Min. - Optimum - Max.
Feed Rate f
z
(mm/t)
Min. - Optimum - Max.
Grade
K
Cast Iron 250HB 200-250-350 0.15- 0.33 -0.50 ACK260
High Feed Finishing Of Cast Iron
Spare Parts
Cartridge
(For 16000 Type)
Cartridge
(For 13000 Type)
Fine adjustment
screw
Spanner
Insert
Screw
Spanner
(For Adjustment)
Cartridge
Screw
Cartridge
Screw
Spanner
(For Cartridges)
Anti-seizure
Cream
N m
GFVK5R/L GFXK4R/L BTD05F09 TTX15W
BFTX03588
3.0
LT15
BX0414 BX0418 TH030 SUMI-P
*Finishing cartridges do not come assembled with inserts.
*Please use hexagonal bolt (JISB1176) M12 x 30-35 mm for securing 80 cutter to the arbor.
Body (GFX 16000)
GFX 16080R GFX 16080L
80
64.1 60 50 25.4 9.5 6 25 8 2 8 1.4 1
16100R 16100L
100 84.1 70 50 31.75 12.7 8 32 12 3 12 1.9 2
16125R 16125L
125 109.1 80 63 38.1 15.9 10 38 16 4 16 3.3 2
16160R 16160L
160 144.1 120 63 50.8 19.1 11 38 20 5 20 6.4 2
16200R 16200L
200 184.1 150 63 47.625 25.4 14 35 28 7 28 7.8 3
16250R 16250L
250 234.1 200 63 47.625 25.4 14 35 36 9 36 12.6 3
16315R 16315L
315 299.1 240 80 47.625 25.4 14 35 44 11 44 20.2 4
Inserts are not included.
Application Examples
H135
Calculate cutting conditions based on effective teeth.
Note
Fig 1 Fig 2 Fig 3 Fig 4
Inch
Inch
H
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
N m
Recommended Tightening Torque (N m)
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H139
Body
Cat. No. (R)
Stock
Cat. No. (L)
Stock
Dimensions (mm)
Total
Teeth
No. of Finishing
Edges
Effective
Teeth
Weight
(kg)
Fig
ø
D
c
ø
D
e
ø
D
b
L
f
ø
da b
GFS 13080R GFS 13080L
80
66.9 60 50 25.4 9.5 6 25 5 1 4 1.4 1
13100R 13100L
100 86.9 70 50 31.75 12.7 8 32 6 1 5 1.9 2
13125R 13125L
125 111.9 80 63 38.1 15.9 10 38 8 2 6 3.3 2
13160R 13160L
160 147.3 120 63 50.8
19.1
11 38 10 2 8 6.4 2
Inserts are not included.
11
3
10
90
Rake Angle
Axial
Radial
SEC-Goal Mill
GFS13000 Type
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
12.700
9.525
ø4.2
4.76
R
Grade Coated Carbide Carbide
Application
High Speed/Light
K K
General Purpose
K
Roughing
K K
Cat. No.
ACK260
ACK280
ACK300
H10E
LNGX 130508PNFN-W
130516PNFN-W
ø20
ø13
øD
b
øD
b
øD
e
øD
e
øD
c
øD
c
L
f
L
f
a
a
ød
ød
b
b
Recommended Cutting Conditions
ISO
Work
Material
Hardness
Cutting Speed
v
c (m/min)
Min. - Optimum - Max.
Feed Rate f
z
(mm/t)
Min. - Optimum - Max.
Grade
K
Cast Iron 250HB 200-250-300 0.10- 0.15 -0.30 ACK260
High Feed Finishing/Shoulder Milling Of Cast Iron
Spare Parts
Finishing
Cartridge*
Fine adjustment
screw
Spanner
Insert
Screw
Spanner
(For Adjustment)
Cartridge
Screw
Spanner
(For Cartridges)
Anti-seizure
Cream
N m
GFSK4R/L BTD05F09 TTX15W
BFTX03588
3.0
LT15
BX0520 TH040 SUMI-P
Calculate cutting conditions based on effective teeth.
Note
Fig 1 Fig 2
*Please use hexagonal bolt (JISB1176) M12 x 30-35 mm for securing 80 cutter to the arbor.
Inch
H
N m
Recommended Tightening Torque
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
90
0.05mm
0.2mm
øD
c
L
f
Gap On Corner
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H140
Spare Parts
Finishing
Cartridge*
Fine adjustment
screw
Screw
(For Finishing Inserts)
Cartridge
Screw
Screw
(For Roughing Edge Inserts)
Spanner Spanner
Spanner
(For Fine Adjustment)
Anti-seizure
Cream
N m N m
GSVK5R/L BTD05F09
BFTX03588
3.0 BX0612
BFTX0412N
3.0 TTX15W TH050 LT15 SUMI-P
SEC-Goal Mill
GSV16000 Type
Axial
Radial
14 to 6
5
Rake Angle
8
65
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Fig 4 Fig 5
16.1
90˚
184
6.29
12.7
ø4.6
R0.8
15.875
9.525
ø4.2
4.76
R1.6
Wiper Insert
Grade Coated Carbide
Application
High Speed/Light
K K K
General Purpose
K K K
Roughing
K K
Cat. No.
ACK100
ACK200
ACK260
ACK280
ACK300
Fig
LNMX 160608PNSN-G
4
160608PNSN-H
4
LNGX 160516PNFN-W
5
Recommended Cutting Conditions
Work
Material
Hardness
Cutting Speed
v
c (m/min)
Min. - Optimum - Max.
Feed Rate f
z
(mm/t)
Min. - Optimum - Max.
Grade
K
Cast Iron 250HB 200-250-300 0.15-0.23 -0.30
ACK200
ACK300
Medium Finishinig of Cast Iron
Body
Cat. No.(R)
Stock
Cat. No.(L)
Stock
Dimensions (mm)
Total
Teeth
No. of Finishing
Edges
Effective
Teeth
Weight
(kg)
Fig
ø
D
c
ø
D
e
ø
D
1
ø
D
b
L
f
ø
da b
GSV 16160R GSV 16160L
192 160 206 120 63 50.8
19.1
11 38 20 2 18 9.8 1
16200R 16200L
232 200 246 150 63 47.625 25.4 14 35 28 4 24 11.0 2
16250R 16250L
282 250 296 200 63 47.625 25.4 14 35 34 4 30 18.3 2
16315R 16315L
347 315 361 240 80 47.625 25.4 14 35 40 4 36 28.5 3
Inserts are not included.
*Finishing cartridges do not come assembled with inserts.
Application Examples
H
135
Fig 1 Fig 2
ø101.6
4-ø18
ø177.8
Fig 3
ø101.6
4-ø18 4-ø22
øD
1
øD
1
øD
1
øD
b
øD
b
øD
b
L
f
L
f
L
f
a
a
a
ød ød
ød
b
b
b
øD
e
øD
e
øD
e
øD
c
øD
c
øD
c
(
23mm
)
øD
e
øD
1
Obstacle
Effective Finishing Edge Diameter
Finishing Cartridge
Max. Cutter Diameter
Work
Material
Check that there are no obstacles in the way
of the outer edge of the cutter.
Calculate cutting conditions based on effective teeth.
Note
Inch
H
N m
Recommended Tightening Torque N m
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H141
SEC-GoalMill
GRV 16000 Type
Body
Cat. No.(R)
Stock
Cat. No.(L)
Stock
Dimensions (mm)
No. of
Teeth
Weight
(kg)
Fig
ø
D
c
ø
D
1
ø
D
b
L
f
ø
da b
GRV 16080R GRV 16080L
80
104 60 50 25.4 9.5 6 25 9 1.9 1
16100R 16100L
100 124 70 50 31.75 12.7 8 32 12 3.2 2
16125R 16125L
125 149 80 63 38.1 15.9 10 38 15 4.3 2
16160R 16160L
160 184 120 63 50.8 19.1 11 38 18 5.7 2
16200R 16200L
200 225 150 63 47.625 25.4 14 35 24 8.1 3
16250R 16250L
250 275 200 63 47.625 25.4 14 35 30 13.5 3
16315R 16315L
315 340 240 80 47.625 25.4 14 35 36 21.6 4
Inserts are not included.
Insert
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Application
High Speed/Light
K K
General Purpose
K K
Roughing
K
Cat. No.
ACK100
ACK200
ACK300
Application Remarks Fig
LNMX 160608PNSN-G
General Purpose Recommended 5
160608PNSN-H
Heavy interrupted cutting and other unstable applications
6
ø101.6
4-ø18
ø101.7
ø177.8
4-ø18 4-ø22
ø20
ø13
øD
1
øD
1
øD
1
øD
1
øD
b
øD
b
øD
b
øD
b
a
a
a
a
ød
ød
ød
ød
b
b
b
b
L
f
L
f
L
f
L
f
øD
c
øD
c
øD
c
øD
c
Spare Parts
Screw Wrench
Anti-seizure Cream
N m
BFTX0412N
3.0 TTX15W SUMI-P
Recommended Cutting Conditions
Work
Material
Hardness
Cutting Speed
v
c (m/min)
Min. - Optimum - Max.
Feed Rate f
z
(mm/t)
Min. - Optimum - Max.
Grade
K
Cast Iron 250HB 200-250-300 0.15- 0.23 -0.30
ACK200
ACK300
High Feed Roughing for Cast Iron
Fig 1 Fig 2 Fig 3 Fig 4
16.1
90˚
184
6.29
12.7
ø4.6
R0.8
Fig 5
General Purpose G-Type
a
a
a
a
b
b
b
Section a-a
20
Fig 6
Strong Edge H Type
Section b-b
0.2mm
15
14 to 6
5
8
45
Axial
Radial
Rake Angle
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
Inch
*Please use hexagonal bolt (JISB1176) M12 x 30-35 mm for securing 80 cutter to the arbor.
Calculate cutting conditions based on effective teeth.
Note
H
N m
Recommended Tightening Torque N m
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H142
General Features
Sumitomo Electric Hardmetal SEC-High Feed facemills
make high performance milling particularly suited for cast
irons, aluminium and exotic materials. Edge reference
system design is rugged, simple and easy to maintain.
Characteristics
Unique design for high speed, high feed machining.
Edge reference system provides simple, easy and fast insert indexing. ( H143)
Cutter design makes it ideal for use on low-horsepowered machines with high performance.
An excellent range of cutter designs and insert grades to suit various applications.
Quick change system provides fast setting on the machine. ( H146)
Specifications
Recommended Conditions
Cat. No. Insert Grade
Cutting Conditions (Min. - Optimum - Max.)
v f a
NRV 4000
Type
SNC43MW ACK200 80 - 100 - 120 0.1 - 0.15 - 0.2 Up to 3
NRV 5000
Type
SNC535 ACK200 80 - 100 - 120 0.1 - 0.15 - 0.2 Up to 3
DPV 4000
Type
SDCN42R/L G10E 80 - 100 - 120 0.1 - 0.15 - 0.2 Up to 3
DPV 5000
Type
SDCN53R/L G10E 80 - 100 - 120 0.1 - 0.15 - 0.2 Up to 5
NFV 4000
Type
6SS43M H10E 120 - 160 - 200 0.1 - 0.15 - 0.2 Up to 0.5
NFV 5000
Type
6SS53M H10E 120 - 160 - 200 0.1 - 0.15 - 0.2 Up to 0.5
APV 5000
Type
SDC53R/L H1 < 400 0.1 - 0.20 - 0.3 Up to 3
Applicable Cutter
Cat. No.
A.A. & Max D.O.C.
(5000 Type)
Rake Angle
Cutter Insert
Page
Application
Surface Roughness
Axial
Rake
Radial
Rake
Rough 25S
NRV 4000 Type
5.5
(8.5)
45°
5° 6°
SNC43MW
H146
NRV 5000 Type
SNC535
Roughing /
Finishing
18S
DPV 4000 Type
7
(7.5)
25°
10° 5°
SDCN42R/L
H146
DPV 5000 Type
SDCN53R/L
Finishing 12.5S
NFV 4000 Type
0.5
0°
5° 6°
6SS43M
H146
NFV 5000 Type
6SS53M
Roughing / Finishing
of Non-Ferrous Alloy
12.5S
APV 5000 Type
(10)
25°
18°
2°
SDC53R/L
H146
Cat. No. Specifications Applicable Cutter Size
(1) F type/NF type* Quick Change System ø160mm or less
(2)
2 piece type
2 piece set indication
ø200mm or more
(3) 2 piece with centre bolt
* The Quick Change System NF type is a made-to-order item. For details, please
SEC-
High-Feed Facemills
H
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H143
General Features
Conventional milling cutters are designed with several
parts to locate and clamp each insert. The edge reference
system on the other hand, utilises only one part for the same
purposes. (Refer to Fig.1) This system is adopted by our
entire high-feed cutter series.
Characteristics
Axial run-out of the inserts is kept within 5 to 10μm to
ensure fine surface finish and longer too life.
Simple design with fewer parts facilitates cleaning of
cutter body and is comparatively inexpensive.
Fewer parts allow for high-density cutter design, for
higher efficiency and longer too life.
Assembly Jig
Application of the special assembly jig (as shown in the figure
below) is recommended to accurately assemble the cutter.
Guide Surface
Guide Roller
Bar Micrometer
Cutter Body
Indexable Insert
Movable
3 Places
Supporting Surface
Setting Inserts
When setting the inserts, please pay careful attention to the points noted below in the coloured boxes
Dial Gauge
Cutter rotation when setting (opposite direction not permitted)
Axial run-out 10µm or less
Flat Terminal
Clean before setting
Torque 7Nm to 8Nm
Slide direction of insert
Fits nicely onto sliding surfaces
Fig. 1
Insert
Clamp
Double Screw (M8)
Cutting Edge Reference System
H
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H144
Recommended
Cutting Conditions
H142
Recommended
Cutting Conditions
H142
SEC-High-Feed Mill
NRV4000 / 5000 Type
Milling Cutter Body
Inserts are not included.
Type
Cat. No.
Stock
Dimensions (mm)
No. of Teeth
Weight
(kg)
Fig
RLøD
c
øD
1
ødL
f
F Type
NRV 100QR/L
100 112(118)
31.75
60 10 2.7 1
125QR/L
125 137(143)
38.1
60 14 3.8 1
160QR/L
160 172(177)
50.8
60 18 6.3 1
Two Piece Type
NRVZ 200R/L
200 212(218)
80
40 24 5.8 2
250R/L
250 262(268)
120
40 30 9.0 2
315R/L
315 326(332)
180
40 36 12.5 2
355R/L
355 366(372)
220
40 42 15.5 2
400R/L
400 411(417)
250
40 48 18.8 2
450R/L
450
461(467)
300
40 54 22.0
2
• 4 or 5 must be filed in " ".
• Refer to page H146 for special arbor for Fig. 1 type cutters.
• Refer to page H146 for special adaptor for Fig. 2 type cutters.
*: Dimensions in parentheses are for 5000 Type.
Milling Cutter Body
Inserts are not included.
Type
Cat. No.
Stock
Dimensions (mm)
No. of Teeth
Weight
kg
Fig
RLøD
c
øD
1
ødL
f
4000 5000
F Type
DPV 100QR/L
100
107.2(109.6)
31.75
60
12 10
2.6
1
125QR/L
125
131.5(133.6)
38.1
60
16 14
3.6
1
160QR/L
160
165.8(176.6)
50.8
60
20 18
6.0
1
Two Piece Type
DPVZ 200R/L
200
206.5(208)
80
40
26 24
5.5
2
250R/L
250
256 (258)
120
40
32 30
9.0
2
315R/L
315
322.5(323)
180
40
38 36
12.0
2
355R/L
355
361.5(363)
220
40
44 42
15.0
2
400R/L
400
406.5(408)
250
40
50 48
17.8
2
450R/L
450
456.5(458)
300
40
56 54
20.8
2
• 4 or 5 must be filed in " ".
• Refer to page H146 for special arbor for Fig. 1 type cutters.
• Refer to page H146 for special adaptor for Fig. 2 type cutters.
*: Dimensions in parentheses are for 5000 Type.
Insert
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
A
A
45°
C
Fig 3 Fig 4
A
4.76
A
4.76
R150
A
Fig 5
A
4.76
Grade
Coated Carbide
Carbide
Application
High Speed/Light
K
General Purpose
K K
Roughing
K
Cat. No.
ACK200
ACK300
G10E
Dimensions (mm)
Fig
Applicable
Cutters
AC
SNC 43MW
12.70
3.0 3
NRV4000
SNC 433
12.70
1.2 4
NRV4000
434
12.70
1.6 4
NRV4000
435
12.70
2.0 4
NRV4000
436
12.70
2.4 4
NRV4000
SNC 535
15.875
2.0 4
NRV5000
SNMN 432
12.70
0.8 5
NRV4000
433
12.70
1.2 5
NRV4000
434
12.70
1.6 5
NRV4000
435
12.70
2.0 5
NRV4000
436
12.70
2.4 5
NRV4000
Insert
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
15°
25°
15°
A
A
C
s
Grade
Coated Carbide
Carbide
Application
High Speed/Light
K K
General Purpose
K
Roughing
K
Cat. No.
ACK200
ACK300
H10E
Dimensions (mm)
Applicable
Cutters
AsC
SDCN 42R
12.70 3.18 3.5
DPV4000R
42L
12.70 3.18 3.5
DPV4000L
SDCN 53R
15.875 5.0 5.0
DPV5000R
53L
15.875 5.0 5.0
DPV5000L
Spare Parts
Applicable
Cutters
The above
cutters
must be used
with:
Clamp
Double Screw Spanner
Below ø160 Above ø200
HTW40R HTW41R
WB6-20 TH030
DPV4000R
• Arbor for F
Type
• 2 Pc Type
Adaptor
HTW40L HTW41L DPV4000L
HTW50R HTW51R
WB6-20 TH030
DPV5000R
HTW50L HTW51L DPV5000L
High Feed Roughing Of
Cast Iron
High Feed Medium
Finishing Of Cast Iron
45
5.5
45
8.5
6
5
(4000 Type) (5000 Type)
Axial
Radial
Rake
Angle
65
7
65
7.5
5
10
(4000 Type) (5000 Type)
Axial
Radial
Rake
Angle
Fig 1
Fig 2
øD
1
ød
øD
c
L
f
øD1
ød
øD
c
7
L
f
Fig 1
Fig 2
ø
D
1
ød
ø
D
c
L
f
øD
1
ød
øD
c
7
L
f
SEC-High-Feed Mill
DPV4000 / 5000 Type
Inch Inch
H
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
Spare Parts
Applicable
Cutters
The above
cutters
must be used
with:
Clamp
Double Screw Spanner
Below ø160 Above ø200
NW41RR NW42RR
WB6-20 TH030
NRV4000R
• Arbor for F
Type
• 2 Pc Type
Adaptor
NW41RL NW42RL NRV4000L
NW51R NW52R
WV6-20 TH030
NRV5000R
NW51L NW52L NRV5000L
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H145
H142H142
Milling Cutter Body
Inserts are not included.
Type
Cat. No.
Stock
Dimensions (mm)
No. of
Teeth
Weight
kg
Fig
RL øD
c
ødL
f
F Type
NFV 100QR/L
100
31.75
60 10 2.6 1
125QR/L
125
38.1
60 14 3.9 1
160QR/L
160
50.8
60 18 6.3 1
Two Piece Type
NFVZ 200R/L
200
80
40 24 5.3 2
250R/L
250
120
40 30 9.0 2
315R/L
315
180
40 36 11.3 2
355R/L
355
220
40 42 14.0 2
400R/L
400
250
40 48 16.5 2
450R/L
450
300
40 54
21.0
2
• 4 or 5 must be filed in " ".
• Refer to page H146 for special arbor for Fig. 1 type cutters.
• Refer to page H146 for special adaptor for Fig. 2 type cutters.
Milling Cutter Body
Inserts are not included.
Type
Cat. No.
Stock
Dimensions (mm)
No. of Teeth
Weight
kg
Fig
RL øD
c
øD
1
ødL
f
Two Piece Type
APVZ 5200R/L
200 211 80 40
18
7. 0
1
5250R/L
250 261 120 40
22
10.8
1
5315R/L
315 326 180 40
26
13.7
1
5355R/L
355 366 220 40
32
16.3
1
5400R/L
400 411 250 40
36
20.0
1
5450R/L
450 461 300 40
40
23.6
1
Spare Parts
Applicable
Cutters
The above
cutters
must be used
with:
Clamp
Double Screw Spanner
Below ø160 Above ø200
NW41FR NW42FR
WB6-20 TH030
NFV4000R
• Arbor for F
Type
• 2 Pc Type
Adaptor
NW41FL NW42FL
NFV4000L
NW51R NW52R
WB6-20 TH030
NFV5000R
NW51L NW52L
NFV5000L
Spare Parts
Applicable
Cutters
The above
cutters
must be used
with:
Clamp
Double Screw Spanner
Above ø200
AW52R
WB6-20 TH030
APV5000R
• 2 Pc Type
Adaptor
AW52L
APV5000L
Insert
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
R50
A
A
A
Fig 3 Fig 4 Fig 5
s
s
s
Grade
Carbide
Application
High Speed/Light
K
General Purpose
Roughing
Cat. No.
H10E
Dimensions (mm)
Fig
Applicable
Cutters
As
SNEF 43W
12.70
4.76 3 NFV4000
6SS 43M
12.70
4.76 4 NFV4000
SNEF 53W
15.875
4.76 3 NFV5000
53WT
15.875
4.76 3 NFV5000
6SS 53M
15.875
4.76 4 NFV5000
SNEN 535W
15.875
4.76 5 NFV5000
High Feed Finishing Of
Cast Iron
High Feed Medium Finishing Of Non-
Ferrous Alloy/Thin Work Pieces
65
10
2
18
Axial
Radial
Rake
Angle
90
0.5
6
5
Axial
Radial
Rake
Angle
ød
øD
c
L
f
ød
øD
c
7
L
Fig 1
Fig 2
øD
1
ød
øD
c
L
f
Fig 1
Insert
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
25°
25°
C
15°
A
A
s
Grade Carbide
Cermet
Application
High Speed/Light
General Purpose
P P
Roughing
Cat. No.
A30N
H1
T250A
Dimensions (mm)
Applicable
Cutters
AsC
SDC 53R
15.88
4.76
2.5
APV5000R
53L
15.88
4.76
2.5
APV5000L
53TR
15.88
4.76
2.5
APV5000R
53TL
15.88
4.76
2.5
APV5000L
53TR-R
15.88
4.76
2.5
APV5000R
SDCH 53TR
15.88
4.76
2.5
APV5000R
53TR-R
15.88
4.76
2.5
APV5000R
SEC-High-Feed Mill
NFV 4000 / 5000 Type
SEC-High-Feed Mill
APV 5000 Type
Inch
H
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
HIGH
FEED
Quick
Change
GOAL
MILL
Milling Cutters
(Special Purpose)
H146
Quick Change Systems
QC System for High-feed Facemills
Quick-F Series Two Piece Cutter
Structure Appearance
Arbor
øD
1
M
øD
2
B
L
2
L
1
L
C
10
6
2-ø10
Adaptor
ød
ø18ød
2
ød
1
ø26
25.4
øD
øD
1
ø177.8
ø101.6
øC
40
13.5
57
Bolts
Features
(1)
Requires less time for mounting and removing.
(2)
Applicable to cutter diameters 4" (ø100) to 6" (ø160).
Cat. No.
Dimensions (mm)
No. of
Bolts
Cutter
Size
(mm)
øD øD
1
ød ød
1
ød
2
øC
QAD 200
80 180
47.625
120 4 ø200
250
120 230
47.625
170 4 ø250
315
180 295
47.625
32 22 230 6 ø315
355
220 335
63.50
32 22 270 6 ø355
400
250 370
63.50
32 22 300 6 ø400
450
300 420
63.50
32 22 350 6 ø450
Features
(1)
Light weight ring cutter body.
(2)
Cutter changing function without removing bolt.
(3)
Tapered spline system is used to connect the adaptor to the cutter.
(4)
Applicable to cutters over ø200.
(5)
Effective when mounting several cutter body sizes on the same adapter.
Cutter Mounting Diagram
80
Quick-NF Series (Applicable to cutter diameters 3" (ø80) to 6" (ø160))
*Made-to-order product. Please contact us directly when ordering.
QNF3R/L to QNF5R/L QNF6R/L
Cat. No.
Dimensions (mm)
øD
1
øD
2
MBLL
1
L
2
C
QF4R/L
31.75 30.75
M14 P2.0
18 22 22 13
27.5
QF5R/L
38.10 37.10
M16 P2.0
20 20 24 14
27.5
QF6R/L
50.80 49.80
M20 P2.5
24 20 30 16
34
Taper code must be filed in " ". (Ex. BT50-QF4R)
Cutter Body
Key Groove
Clamping Nut Stopper Pin
Fastener Bolt
Clamping Nut
Clamping Ring
Clamping Ring Pin
Arbor
Drive Key
Spigot
Arbor
Cutter
3 to 5 Inch 6 Inch
H
Milling Cutters
(Special Purpose)
H147
Cutter Mounting Diagram
80
Two Piece Cutter With Centre Bolt
Appearance
Adaptor
ød
ød
2
ød
1
ø18
øD
25.4
ø26
ø101.6
øD
1
ø177.8
øC
30
55
35
13.5
Cutter Setting
Cutter Removal
32
Cat. No.
Dimensions (mm)
Cutter
Size
(mm)
øD øD
1
ød ød
1
ød
2
øC
NQAD 200
105 180
47.625
155 ø200
250
155 240
47.625
205 ø250
315
220 305
47.625
32 22 270 ø315
355
260 345
63.50
32 22 310 ø355
400
305 390
63.50
32 22 355 ø400
450
355 440
63.50
32 22 405 ø450
Features
(1)
With one clamping bolt, total weight of cutter is relatively
lighter.
(2)
Quick mounting.
(3)
Tapered spline system is used to connect the adaptor to
the cutter.
(4)
Applica ble to cutters over ø200.
Quick-F QF Type Cutter
ød
2
øC
1
øC
2
ød
3
ød
4
ød
1
B
7
8
ø3 Spring Pin (x4)
E
A
Cutter Size
(mm)
Dimensions (mm)
ød
1
ød
2
ød
3
ød
4
øC
1
øC
2
ABE
ø100
31.75
22
43.75
43.5
37.75
55 12 20 24
ø125
38.10
29
50.10
49.8
44.10
55 12 22 22
ø160
50.80
41
62.80
62.5
56.80
68 12 26 22
• This design applies to all F type high feed cutters ( H144 to H145).
*
Conventional cutter can be easily adapted to quick change through slight modification.
ød
ød
1
ød
2
øD
c
øC
L
f
Cutter Size
(mm)
Dimensions (mm)
No. of
Bolts
Adaptor Cat.
No.
øD
c
ød ød
1
ød
2
øC L
f
ø200 200 80 24 14 120 40 4 QAD200
ø250 250 120 30 18 170 40 4 QAD250
ø315 315 180 30 18 230 40 6 QAD315
ø355 355 220 30 18 270 40 6 QAD355
ø400 400 250 30 18 300 40 8 QAD400
ø450 450 300 30 18 350 40 8 QAD450
• This design applies to all two piece type high feed cutters ( H144 to H145).
QAD Cutter (Two Piece Type)
øC
ød
øD
c
45
Cutter Size
(mm)
Dimensions (mm)
Adaptor
Cat. No.
øD
c
ød øC
ø200 200 105 155 NQAD200
ø250 250 155 205 NQAD250
ø315 315 220 270 NQAD315
ø355 355 260 310 NQAD355
ø400 400 305 355 NQAD400
ø450 450 355 405 NQAD450
• This design applies to all two piece with centre bolt type high feed cutters (H144 to H145).
NQAD Cutter (Two Piece Type With Centre Bolt)
Applicable Cutter for
QC-system
H
HIGH
FEED
Quick
Change
GOAL
MILL