Milling & Drilling
3
(English Ver.)
Tooling by
Carbide Grades Modular Head Series Indexable Tools Solid Carbide End Mills Drills Technical Information
Modular Head Series
B007
Super Diemaster
B111, C140
Aero Chipper
B145, C220
Solide Carbide E/M for
Heat Resistant Alloy
D006
Solide Carbide E/M for
Aluminium
D011
TA-EZ Drill
E004
Sigma Drill Hard
E010
QM MAX
B027, C055
High Feed Diemaster
B012, C033
SKS Extreme
C025
Hepta Mill
C106
Milling & Drilling
3
Tooling by
Break Through
YOUR SEARCH FOR WORLD CLASS TOOLS ENDS HERE.
SKS GII
B022, C012
QM Mill
B088, C092
Mirror Series
B153, C172
QM MAX GII
B078, C050
SMSR
B186
CONTENTS
Tooling by
Milling & Drilling
A
B
C
D
E
F
G
Carbide Grades
Modular Head Series
Indexable Tools
Solid Carbide End Mills
Drills
Technical Information
Index
2
1. When Using cutting tool products
In accordance with the Product Liability Law (PL law) enforced on July 1st 1995, our company has
attached warning labels and caution labels to the packaging of our applicable products. However, there
are no specific caution notes displayed on the tools themselves. Before handling or using any cutting
tool or cutting tool material, please read the sections “About safety when using cutting tool products” in
this catalogue. In addition, please teach the information stated in these sections to all workers as part of
the safety education at your company.
2. Basic Characteristics of Cutting Material.
2-1. Meanings of words used in this catalogue
2-1-1. Cutting tool materials:
General terms such as carbide alloy, cermet, ceramics, sintered CBN, sintered diamond,
cermetal etc
2-2. Physical Characteristics
2-2-1. Appearance:
Varies depending on material properties and material type. Example: Gray, black, gold, etc.
2-2-2. Odor:
Odorless
2-2-3. Hardness, Specific Gravity
About Safety When Using Cutting Tool Products
2-2-4. Composition:
Including carbides, nitrides and sulfides of W, Ti, Al, Si, Ta, Nb, B, V, etc. as well as metal compo-
nents of Fe, Co, Ni, Cr, Mo, etc.
Warning
You can be killed or seriously injured if you don’t follow instructions.
Caution
You can be exposed to potential hazardous situation which, if not
avoided,may result in minor or moderate injury.
PROHIBITION - “Do Not”
COMPULSION - “Do By All Means”
Material HardnessHV Gravity
Carbide alloy 500~3000 9~16
Cermet 500~3000 5~9
Ceramic 1000~4000 2~7
Sintered CBN 2000~5000 3~5
Sintered Diamond 8000~12000 3~5
New composite material not
including W & Co (Cermetal) 500~3000 5~9
HSS 200~1200 7~9
Alloy steel 200~1200 7~9
Warning
Cutting tool materials have the characteristics of being extremely hard yet brittle. There fore
may be broken by impact or by overtightening.
Since carbide tool materials have high specific gravities, be carefull to handle large pro-
ducts or large quantities as heavy materials.
If a laser or electric pen, etc. is used to mark carbide material or products, crack may form.
Do not mark sections which may be subject to stress.
The thermal expansion of carbide tool materials is different from that of metal materials. Be-
cause of this, for shrink-fit or cooling-fit products, if the usage temperature is slightly higher
(lower) than the specified temperature, cracking may occure.
When brazing hard tool materials, if the temperature is too high or too low from the melting
point of the brazing material, loosening and breakage may occur.
Please note that products in this catalogue are continously under study and are improved.
The products therefore may be changed in the future and thus become different from the
catalogue. Stock status is mentioned for the products in this catalogue. However, please
note that the products here may be replaced by the new grades and products in the future.
When cutting tool materials are grounded or heated, dust or mist (smoke) occurs. If a lot
of it is inhaled, swallowed or comes in contact with eyes or skin, it could result injury to the
body. When machining, be careful to avoid exposing your body to the dust or mist; it is
recommended that localized ventilation equipment to be used and that a protective mask,
protective goggles, and protective gloves be worn. In addition, if the dust, etc. comes in
contact with hands, wash them thoroughly with soap and water. Do not drink or eat in the
work area, and wash your hands before drinking or eating. Dust on clothes should not be
shaken out, use a vaccum, etc. to remove the dust or wash the clothes in a washing ma-
chine. If the cobalt contain in the cutting tool material is touched repeatedly or over a long
period of time, it has been reported that it may affect skin, respiratory organs, or heart, etc.
For detailed information refer to the MSDS = Material Safety Data
Sheet for each material.
Caution
If cutting tool materials become corroded due to cutting fluid, lubricating agents, or other
moisture, their strength will be reduced. Care should be taken regarding storage conditions
For carbide tool materials, the strength may be slightly reduced due to the surface condi-
tions. For finishing, always use diamond grinder.
Machining hard tool materials on EDM may cause cracks on the surface due to electrons
remaining after the EDM operation, resulting in lowering of the toughness. Eliminate these
cracks by grinding,etc.
3
About Safety When Using Cutting Tool Products
3. Cautions regarding the handling of tool materials
General
Cutting
Tools
Caution Counter plan
Misuse or mismatch of working conditions may cause tool
breakage or dispersion of broken pieces.
1. Please equip safety items, such as safety glasses and
protective gloves.
2. Please use them in the area of our recommended cutting
condition (See our catalogue or instruction)
Excess impact or heavy wear will increase cutting resis-
tanceand may cause tool breakage and dispersion of
broken pieces.
1. Please equip safety items, such as safety glasses and
protective gloves.
2. Please change tools a bit early for its tool life.
Lack of dynamic balance in high-speed revolution cause
vibration and tool-broken.
1. Please equip safety items, such as safety glasses and
protective gloves.
2. Please operate test-run before cutting, and confirm that
there is no vibration or unusual sound.
Sparks, generation of heat or chips in high temperature
duringoperation may cause fire.
Counter plan
1. Please don’t operate around “Danger Zone”, in which area
there is some fear of fire or explosion.
2. When oil-coolant is used, please be sure to be enough
system for fire-prevention around there.
Caution Counter plan
Direct touch to the sharp cutting edge may cause injury. When you set up them to the machine or take them out of the
case, please wear protective gloves.
Dispersion of hearted or prolonged chips may cause
injury or burn.
1. Please equip safety items, such as safety glasses and
protective gloves.
2. When you get rid of chips, please stop machining at first,
and equip protective items before doing it.
During cutting operation, cutting tools get very hot. Di-
recttouch to tools immediately after operation may cause
burn.
Please equip safety items, such as safety glasses and
protective gloves.
Direct contact to the rough surface on the work may
cause inury.
Please don’t touch work materials with bear hands.
Indexable
Cutting
Tools
Warning Counter plan
When inserts or parts are not clamped well, falling off or
dispersion may occur and cause injury.
1. Please clean up the insert pocket or fastening parts before
setting insert.
2. Please set up the inserts with supplied wrench only, and
confirm that the inserts or parts are clamped completely.
When indexable tools are used in high-speed revolution
orparts may burst out of the body due to centrifugal force.
Counter plan
Please use them in the area of our recommended cutting
condition. (see our catalogue or instruction)
When clamped too tight by supplementary tools like pipe
etc,inserts or body may be broken.
Counter plan
Please set up them with supplied wrench only.
4
About Safety When Using Cutting Tool Products
4. Precaution for using cutting tools
Milling
Cutters and
Other
Milling tools
Warning Counter plan
If cutter lacks dynamic balance, tool breakage or dispersi-
on of broken pieces may occur by vibration.
1. Please use them in the area of recommended cutting
condition. (See our catalogue or instruction)
2. Rotating portion and dynamic balancing should be periodi-
cally checked to prevent from eccentric rotation or run out
due to wear of bearing portion.
Caution Counter plan
Since milling cutter have sharp edges, direct contact with
bare hands may cause injury.
Please equip safety items such as safety glasses and protec-
tive gloves.
Drills
Warning Counter plan
When drilling through hole with turning work, a kind of disk
(reminder parts) sometimes flies out from the end of frilling
very fast. It’s very dangerous since the disc has sharp
edge.
Please equip safety items such as safety glasses, protective
gloves, andcovers at the chucking.
Caution Counter plan
Some micro drills have sharp edge with the top. Direct
touch to tools may cause injury.
Please equip safety items such as safety glasses and protec-
tive gloves.
Brazed Tools
Warning Counter plan
When brazing is carried out again and again, the strength
of carbide insert is deteriorated and becomes easy to be
broken during cutting.
Carbide tools which is brazed several times should not be
used because its strength has deteriorated.
Caution Counter plan
Dispersion of broken inserts by tools breakage or falling
off body may cause injury.
1. Please confirm they are firmly brazed.
2. Please don’t use brazed tools in the condition that requires high
cutting temperature.
Others
Warning Counter plan
It is dangerous to use tools except for the fixed applica-
tion.
It may cause damdage of tool and machine.
Please use them in the area of our recommended cutting
condition. (see our catalogue or instruction)
5
About Safety When Using Cutting Tool Products
6
GRADE ICONS
CORNER R ICONS OTHERS
How To Use This Catalogue
REGARDING STOCK STATUS
Standard stock items
Stock in Japan
Soon to be stocked
Soon to be deleted
APPLICATION ICONS
Please note that products in this catalogue are continuously under study and are improved.
The products therefore may be changed in the future and thus become different from the cata-
logue. Stock status is mentioned for the products in this catalogue. However, please note that
the products here may be replaced by the new grades and products in the future.
Ultra-rigid “G-body” improved body durability and tool life by 30%
or more
Internal coolant hole
New product development
concept
(60 points)
Environmental activity
(40 points)
Tool life (Improve 20%)
15
Environment road reduction of customer
15
Energy-saving at the manufacturing
5
Waste at the manufacturing
5
Harmful materials at the manufacturing
5
Weight reduction
5
Harmful material of the product
5
Rare metal of the product
5
Purchasing (Green product, environmetal education, etc)
10
Manufacturing ( Energy-Saving, Waste, etc)
15
Packaging material (Improvement of the recycling rate)
5
Distribution (Low-emission vehicles, ISO 14001)
5
Waste & Recycling (Collection of used tools & package, etc)
5
Total
100
7
Environment-Conscious Products
Environment-conscious
products
Over 80
79~60
59~40
Evaluation Item
Evaluation Criteria
“Environment-Conscious Products” is authorized Japan Cemented
Carbide Tool manufacturer’s Association (JCTMA). JCTMA estab-
lished the standard for Environment-Conscious Products for the
purpose of the global environmental preservation. Dijet has been
promoting many “Environment-Conscious Products” since we had
joined this program. And also, Dijet has continously developed this
kind of products.
8
Tooling by
Carbide Grades
A002
Tooling by DIJET
Cutting
Tool
Sintered
Super
Hardened
Coated
Grades
Cermet
Grades
Polycrystaline CBN
(for high hardened materials)
Polycrystaline Diamond PCD
(for aluminium, non-ferrous metal)
Milling
Grades
Steel
Stainless Steel
Cast Iron
Super Alloys
High
Hardened
Materials
P
M
K
S
H
Diamond Coated
DLC Coated
Milling Grades
DIJET Grades for Cutting Tools
Tooling by DIJET
A003
JC10000
JC20003
JC20015
DH103
JC8015
JC8015 JC8118
JC5015
JC5015
JC8050
JC5040
JC7550
JC8050
JC7560
JC7550 JC7560
DH103 JC605W JC608X JC8015 JC5015
CX75 CX90
DH102 DH103 DH108 JC8015 JC8118
DH103 JC8015 JC8118 JC7550 JC7560JC5015 JC5118 JC8050
JDA30 JDA735 JDA10 JDA715
JBN795 JBN500 JBN300 JBN245
JC5118
JC8118 JC5118
JC8118
JC5118
A004
Tooling by DIJET
DIJET Grades for Turning Tools
ISO
classification
Coated
Cermet
P01 P10
DH103
P
P20
JC8015
JC5015
P30
JC5118
CX75
JC5040
CX90
P40
JC7550
JC8050
JC7560
M10
M
M20 M30
JC8015
CX75
M40
JC5015
JC5118
JC7550
JC8050
JC7560
K01
K
K10
DH103
JC605W
K20
JC608X
K30
JC8015
CX75
JC5015
ISO
classification
Coated
S01
S
S10
DH103
S20
JC8015
JC8118
JC5015
JC5118
S30
JC8050
JC7560
JC7550
H01
DH102
H
H10
DH103
DH108
H20
JC8015
JC5118
AluminiumCopper Alloy
Non-ferrous Metal
PCD
JDA30
JDA735
JDA10
For Finishing of
Steel & Cast Iron
CBN
Coated
JBN500
JBN795
JBN245
DH102
DH103
JC8015
JC5015
JC8118
JC8118
JC8118
Tooling by DIJET
A005
Grade Comparison Chart
COATED GRADES FOR MILLING
ISO Codes
P
M
K
S
H
P01
DIJET
DH103
P10 DH103
JC8015
JC8115
P20 JC8118
JC5118
JC5015
P30 JC5118
JC8118
P40 JC8050
JC5040
JC7560
DH103
M10
M20 JC8015
JC8118
M30 JC8015
JC5118
JC8118
M40 JC8050
JC7560
JC7550
K01 DH103
K10 JC8015
K20 JC8015
JC5015
JC8118
K30 JC5015
S01 DH103
S10 JC5015
JC8015
JC8118
S20 JC5015
JC5118
JC8118
S30 JC8050
JC7560
JC7550
H01 DH103
DH102
H10 DH108
JC8015
H20 JC8118
JC5118
Mitsubishi
VP15TF
VP20RT
MP6120
VP15TF
MS6015
MP6120
VP20RT
MP6130
VP15TF
VP30RT
VP20RT
MP7130
VP15TF
VP10RT
MP7035
MP7130
MP7140
VP15TF
VP30RT
MP7035
MP7140
VP10RT
VP15TF
VP10RT
VP20RT
VP15TF
MP9005
VP20RT
VP05RT
MP9005
MP9015
MP9020
MP9130
MP9015
MP9020
MP8010
MP9130
MP8010 VP15TF
VP15TF
Tungaloy
AH710
SH725
AH120 AH725
AH9030 AH730
SH730
AH3135
AH740
AH120
SH725
AH725
AH630
AH6030
AH130
AH645
AH3135
AH140
AH110 GH110
AH120
SH725
AH905
AH110
AH8005
AH120
AH725
AH8015
SH730
AH4035
AH120
Sumitomo
AC520U
ACP200
AC1030U
AC530U
ACP200 ACP300
ACP300
AC520U
ACM100
AC1030U
AC6040M
ACM300
ACP6040M
ACM300
ACP200
ACP300
AC6040M
ACU300
AC510U
ACK260
AC520U
ACK260
AC520U
AC1030U
ACK280
ACK300
AC510U
AC520U
AC503U
AC503U
Kyocera
PR930
PR1215
PR915
PR1005
PR1225
PR1230
PR1425
PR1525
PR1230
PR1425
PR1525
PR1525
PR1215
PR1225
PR1525
PR1215
PR1225
PR1125
PR1535
PR1210
PR905
PR1510
PR1210
PR905
PR005S
PR1510
PR1305
PR1310 PR015S
PR015S
PR1535
PR1325
Hitachi
TH308 TH303
JP4105
JP4115 PN215
JP4120
IP2000
P4120
JS4045
JS4060
PTH40H
JM4160
CY150
CY250
PTH30E
IP50S
IP100S
JP4120
JS4045
PTH30E
JM4160
Sandvik
GC1010
Kennametal
GC15
GC1125
KC505M KC510M
KC515M
GC1130
GC34
KC715M
KC522M KC525M
KC527M KC610M
KC620M KC635M
KC715M KC720M
KC927M
GC2030
KCPM20
KC530M
GC2040
CY150
CY250
PTH40H
TH303
ATH10E
ATH80D
KC537M
KC725M KC730M
KC735M KCMP30
KCPK30
GC1145
GC1010
GC1105
KC735M
GC15
GC34
GC1115
KC515M
GC1040
GC2035
KCPM20
KC522M KC525M
KC610M KC635M
KC720M
GC2030
KC927M
KC530M
GC1040
GC1145
JP4120
JP4120
JS4045
PTH13S
CY150
CY250
PN215
JP9105
IP100S
GC1020
GC1010
KC537M
KC725M KC730M
KC735M
GC1020
KCMP30
KC907M
KC514M KC515M
KC914M
KCK15
GC34
KC917M
KC520M KC522M
KC524M KC527M
KC610M KC620M
KC635M KC924M
KC927M KCPM20
KC537M
JP9115
JP4120
JM4160
PTH40H
TH303
TH308
JP4105
PN208
PN215
JP4115
PTH30E
JP4120
GC1010
GC1105
GC15
GC1115
S30T
GC1040
GC34
GC1010
KCPK30
KC510M
KC522M KC525M
KC610M
GC2040 KC725M
GC34
KCMP30
KC505M KC510M
NTK
DT4
VM1
DM4 TM4
QM3
TM4 QM3
DM4
DT4
VM1
DM4 TM4
QM3
DM4 QM3
TM4
DM4 QM3
DT4
DT4
DT4 TM4
DM4
JC8015
JC5040
Carbide Grades
A006
Tooling by DIJET
CERMET GRADES
ISO
Codes
P
M
K
P10
P20
P30
M10
M20
M30
K01
K10
K20
K30
DIJET
LN10
LN10
CX75
CX90
CX75
CX90
LN10
CX75
CX75
LN10
LN10
CX75
CX75
Mitsubishi
AP25N
AP25N
NX3035
NX2525
VP25N
NX2525
MP3025
NX3035
NX4545
MX3030
AP25N
VP25N
AP25N
VP45N
NX2525
NX2525
VP25N
NX4545
MX3030
AP25N
VP25N
AP25N
VP25N
AP25N
VP25N
NX2525
NX2525
Tungaloy
NS520
GT9530
GT9530
NS9530
NS740
NS520
GT9530
NS9530
NS740
NS520
GT9530
NS9530
Sumitomo
T1000A
T1500A T1500Z
T1500A T1500Z
T3000Z
T3000Z
T250A
T4500A
T1000A T1500Z
A1500A
T4500A
Kyocera
TN610 PV710
TN610 PV710
TN620
TN90
Hitachi
CZ25
PV720
TN60
TN620
A1500Z
T3000Z
T1000A
T1500A T1500Z
T3000Z
PV720
TN90
TN620
PV7005
CH550
MZ1000
CH7030
CH7035
PV720
PV7005
TN610
PV710
CH550
MZ1000
Sandvik
CT5015
GC1525
GC1525
CH7030
CH7035
CH550 MZ1000
CH7030
CH7035
CT5015
Kennametal
KT1120
KT315 KT910
KT5020
KT315
KTPK20
KT910
KT5020
KTPK20
KT1120
KT315 KT910
KT5020 KTPK20
NTK
T15
T15
C7X
C7X N40
C7X T15
C7X
C7X N40
T15
C7X T15
Tooling by
Modular Head Series
B002
Modular Head Series
Tooling by DIJET
Modular Head Series
Type Tool Type and Range Entering Angle/Max.
a
pApplications
Copy Milling
High Feed Copy Milling
High Feed
Diemaster
Standard type
MSH
Type
B012
ϕ
16
~
ϕ
35
0.8~2.0
Copy Milling
High Feed & Efficient
Copy Milling
SKS GII
MSG
Type
B024
ϕ
25
~
ϕ
42
Slotting
Copy Milling
High Feed & Efficient
Copy Milling
QM Max
G II
MXG
Type
B080
ϕ
16
~
ϕ
42
Copy Milling
Slotting
High Feed Copy Milling
QM MAX
MQX
Type
B030
ϕ
16
~
ϕ
42
High Feed
Milling
Shoulder
Milling
0.8
R1.2
R0.4
~
R2.0
6
Recommended
a
p
Copy Milling
High Feed Copy Milling
High Feed
Diemaster
Fine pitch type
MSH
Type
B013
ϕ
20
~
ϕ
40
0.8~1.25
φφ
1.5
R1.5
φφ
1
R1.2
Tooling by DIJET
B003
Modular Head Series
Copy Milling
Slotting
High Feed Copy Milling
QM MILL
MPM
Type
B090
ϕ
10
~
ϕ
32
High Feed
Milling
Shoulder
Milling
R1
~
R2
0.4
5
R0.2
~
R0.8
High Efficient tilted wall nishing
QM MAX
MQT
Type
B086
ϕ
16
~
ϕ
35
Slotting
Swing Ball
MSW
Type
B107
ϕ
16
~
ϕ
32 R8
~
R16
Copy Roughing
Type Tool Type and Range Entering Angle/Max .
a
pApplications
Modular Head Series
Copy MillingCopy Milling
Copy Milling oncommon
&difficult to cut materials
Super
Diemaster
Standard type
SDH Type
B111
ϕ
15
~
ϕ
40 R3.5
~
R6
Copy Milling
Copy Milling oncommon
&difficult to cut materials
Super
Diemaster
Fine pitch type
SDH Type
B112
ϕ
20
~
ϕ
42 R3.5
~
R6
0°
R0.8
9.0
(Length of cutting edge)
Max. ap=1.5
■Angled Holder +
XPHW/T type inserts
0°
R0.3-R0.8
3.0
(Length of cutting edge)
■Angled Holder +
YPHW type inserts
R0.8
9.0
(Length of cutting edge)
■Angle 0°Holder +
XPHW/T type inserts
R0.3-R0.8
3.0
(Length of cutting edge)
■Angle 0°Holder +
YPHW type inserts
B004
Modular Head Series
Tooling by DIJET
Slotting
Shoulder Milling
Side Chipper
MIC Type
B135
ϕ
16
~
ϕ
40
9
12.5
15
2
°
~4
°
Multi-Functional Milling
Super End
Chipper
MEC
Type
B141
ϕ
16
~
ϕ
32
8~15.5
4
°
~
6
°
Slotting
Copy Milling
Aerospace Tooling
MAL
Type
Aero Chipper
B147
ϕ
20
~
ϕ
40
15
R0.2
~
R3.2
Slotting
Copy Milling
Type Tool Type and Range Entering Angle/Max .
a
pApplications
Modular Head Series
Copy Milling
For hard-to-cut Material
Extrem
Diemate
MTX Type
B132
ϕ
32
~
ϕ
40
φ
R6
φ
Copy Milling
Roughing
for Turbine Blade
Blade
Chipper
MTD Type
B127
ϕ
25
~
ϕ
32
φ
R5
φ
Tooling by DIJET
B005
Modular Head Series
Modular Head Series
Type Tool Type and Range Entering Angle/Max.
a
pApplications
Vertical Wall Finishing
Back&
Forth Cutter
MPF Type
B179
ϕ
30~
ϕ
40 0.05~0.5
3
For Aluminium Alloy
S-Head
SMAL Type
B187
ϕ
18~
ϕ
28
Slotting
Solid Carbide Modular Head
with Multi Cutting Edge
S-Head
SMSA Type
B182
16~32
ϕ
16~
ϕ
32 R0.5~R3
Copy Milling
Shoulder Finishing &
Copy Milling
Mirror
Radius
MRX
Type
B163
ϕ
10
~
ϕ
32
R0
※~
R3
※ R0: corner radius
below 0.1mm.
1°
3°
(RNM insert)
(HRM insert)
Copy Milling
R0.5
~
R3
16
~
32
φDc
0.02
φ
Copy Milling
Mirror Ball
MBX
Type
B153
ϕ
10
~
ϕ
32 R5
~
R16
Slotting
B006
Modular Head Series
Tooling by DIJET
High
Productivity
Solid Carbide
Shank Holder
MSN Type
B193 – B195
ϕ
10~
ϕ
32 : End Mill Shank type
ϕ
9.8~
ϕ
32 : Straight Arbor type
Type Tool Type and Range Entering Angle/Max .
a
pApplications
Modular Head Series
Anti-Vibration Type
S-Head
SMSR Type
B191
ϕ
16~
ϕ
32
Copy Milling
φ
φDc
0.02
R0.5
~
R3
16
~
32
Tooling by DIJET
B007
Modular Head Series
JCTMA
ECO PRODUCT
Aero-Chipper
Modular Head-MAL TYPE
Roughing Finishing
Q
FEATURES
Multi
Function
Milling
Up&
Down
Milling
Chamfering
HighEfficiency
Intensive
ToolManagement
CostReduction
1. High efficient machining is possible with the combination of MSN carbide shank holder and Modular head
compared with conventional steel shank tools and almost 2 to 3 times higher efficiency in all the aspects is
possible. This is due to controlled vibrations of MSN carbide shank holder + Modular head. Machining time is
drasticaly reduced due to higher cutting parameters and cost reduction is achieved by increased tool life and
reduction in machine hour rate.
2. Intensive tool management is possible from roughing to finishing by the combination of 19 kinds of heads
3. Carbide shank can be used repeatedly only by exchanging a head even if the head is damaged. Also the head
can be easily exchanged because of the screw mounting mechanism.
Tuff Modular Head System
Special surface-hardening treatment on thermal heat resistant high speed steel gives high
hardness over 65HRC and secure insert pocket and holder against thermal deformation.
This G-body is anti-vibration & highly tough. This results into increased tool life by 30%
or more compared with general cutter body/tool. It is difficult to get damaged even under
severe cutting conditions. Also rust-proof and anti-welding effect is much improved.
B008
Modular Head Series
Tooling by DIJET
Tuff Modular Head System
Performance comparison test MSN carbide shank VS Steel shank
■
CUTTINGCONDITIONS
●
Tool:
●
InsertNo.:
●
Workmaterial:
●
Hardness:
Steelshank: SKS-2020-130-S20
Carbide shank MSN-M10-140-S20C + MSH-2020-M10
WDMW050316ZTR (JC5040)
S55C
201HB
Cuttingspeed
Spindlespeed
Feedspeed
Feedperrevolution
Lowspeed
Vc=
n
=
80m/min
1,270min
-1
Vf=
f
=
2,000mm/min
1.6mm/rev
■
CUTTINGREGION’SCOMPARISON
feedrate
mm/t
1.2
1.0
△
0.8
△
0.6
△
60
△
△
△
▲
▲
● △
● △
● △
×
△
△
×
●
●
●
●
●
●
●
× × ×
Highspeed
Vc=
150m/min
n
=
2,390min
-1
Vf=
4,800mm/min
f
=
2.0mm/rev
●
80 100 120 150 180
Cutting Speed (m/min)
●
Depthofcut:
●
Pickfeed:
●
Coolant:
●
Machine:
●
Overhunglength
:
●
Downcutting
ap=0.3mm
ae=12mm
Air blow
Vertical MC
190mm
Steelshankbody
:
SKS-2020-130-S20S20 (
○
,
△
,
×
)
Carbideshankbody
:
MSN-M10-140-S20C+MSH-2020-M10(
●,▲,×
)
○
,
● : No chatter △
,
▲ : Small chatter × : Bigchatter
Improved efficiency by 3 times!
■
VIBRATIONS COMPARISON
Low cutting speed (Vc=80m/min) High cutting speed (Vc=150m/min)
Y:975N
X:575N
Y:725N
Z:420N
X:410N
■
TOOL LIFE COMPARISON
Steel
shankbody
Carbide
shankbody
25
Chipping
Steelshank
Actualstep: 0.300–0.320mm
Carbideshank
Actualstep: 0.300–0.305mm
Observation:V
B
MAX
>
0.2mm
21 times better
525
100 200 300 400 500 600
Cutting length (m)
■
OBSERVATIONS
Y:1075N
X:720N
Z:500N
Y:800N
X:430N
Z:470N
Steelshank
Actualstep: 0.302–0.327mm
Carbideshank
Actualstep: 0.300–0.305mm
■
CONDITION OF THE INSERTS AFTER ABOVE TESTS
〈
No.1
〉 〈
No.2
〉
Steel shank body
JC5040
After 25m (5.2 min)
Carbide shank body
JC 5040
After 525m (109min)
Q=1890cc/corner
V
B
MAX=0.202mm
• Tool life was highly improved with MSN carbide shank.
• No chatter in low speed and high speed conditions.
Tooling by DIJET
B009
Modular Head Series
Instructions for Tuff Modular Head System
Mounting Modular head and MSN/MGN shank holder
Tightening procedure
1 2
Cleaning Initial Tightening Final Tightening
Remove dirt and chips with air blow
from the connecting thread and face
of modular head and MSN/MGN shank
holder.
1.
2.
3.
Tighten by hand until the head and
the shank holder faces touch.
3
Tighten slowly with torque control
spanner wrench or special spanner
wrench for S-Head and confirm that
there is no gap.
Attention: Final tightening without initial tightening can cause connecting thread damage.
NOTE
Use the spanner wrenches that designed specifically
for S-Head or torque control type.
Please gently apply pressure on wrench.
Please confirm that there is no gap between MSN/MGN
shank holder and Modular head.
■
Except for S-Head
■
S-Head
Thread
M6
M8
M10
M12
M16
Tightening
torque
8.0N·m
16N·m
16N·m
20N·m
25N·m
Spannersize for
S-Head
8
10,12
14,15
17
22,26
Thread
M8
M10
M12
M16
※
Modular heads are supplied without spanner wrench.
Tightening
torque
10~11N·m
10~16N·m
15~20N·m
20~25N·m
Torque control spanner wrench
Spanner wrench for S-Head (DS type)
Spannersize
for S-Head
14
17
22
27
Cat No.of spanner
wrench for S-Head
DS-14
DS-17
DS-22
DS-27
Tuff Modular Head System
B010
Modular Head Series
Tooling by DIJET
Tuff Modular Head System
Instructions for Tuff Modular Head System
Selection of “MSN Carbide shank holder“
1
In case of using modular head over 16mm, please select
MSN carbide shank whose diameter ( D1) is 1mm or more smaller thanmodular head ( Dc).
A wrong selection causes damage to the carbide shank.
MSN carbide shank holder
Neck diameter: D1
Modular head
Tool diameter: Dc
In case of finishing operation (like Mirror Ball, Mirror Radius etc.), the damage risk of the
carbide shank is low. Clearance more than 0.5mm is not necessary.
Caution for the mounting on shrink-fit holder.
When you use acarbide shank and a modular head onthe shrink-fit holder, please shrink-fit the only carbide shank without
mounting a modular head. Please mount amodular head after shrink-fit operation.
Note: In case of shrink fit MSN shank+Modular Head together, it will be difficult to loose due to heat desipation.
Insert setup installation points of double clamping mechanism type
Clean the insert seat by
brush or air blow before
installing the insert, and
remove the chips and dust
completely. In that time,
please confirm whether
there is neither the defor-
mation nor burr
at insert seat.
2 Clean the insert it self.
3 Please spread the
attached Moly coat on the
clamp screw.
4 Fix the insert to insert
seat and confirm. Tigh-
ten the clamp screw
with torque wrench with
specified torque as
follows.
Recommended torque for
clamp screw
Recommended torque for
clamp screw
Make sure to fix
the insert completely
by tightening the clamp
screw
again.
Wrench size
T15
T20
Recommended torque
3.6N m
6.0N m
Clearance necessary
more than 0.5mm
Dc− D1 1mm
Coolant or air blow is recommended
for flushing the chips.
5
Confirm the insert is com-
pletely fixed, then tighten
the screw for clamp
set. (The insert can be
removed ifthe clamp set
loosens even if it doesn‘t
completely detach)
6
Tooling by DIJET
B011
Modular Head Series
The relation between
a
p and L/D
a
p (mm) Depth of cut
0.8
0.6
0.4
0.2
0 4 6 8 10
(L/D)
▼
Point
a
p (Depth of cut : mm)
●In case of L/D=4 or below, QM MAX (MQX) or
HIGH FEED DIEMASTER (MSH) are able to cut
deeply at
a
p=0.8mm.
●In case of QM MILL (MPM), even L/D is higher,
there is no change in
a
p.
●In case machine does not have enough power or
unrigid for higher L/D, were commend to use QM
MILL (MPM).
Machine
QM MILL
(
MPM)
QM MAX
(
MQX
)
HIGH FEED DIEMASTER
(MSH)
Tool:
High feed cutter (modular head type)
+
MSN carbide shank holder
Workmaterial: Carbon steel
Metal removal rate
Q (cc/min)
140
120
100
80
60
40
20
0
10 12 16 20
Tool dia. (mm)
25 32
▼
Point
Metal removal rate Machine
●
In case of tool dia.φ16 or below, we recommend to use
QM MILL (MPM).
●
In case of tool dia.φ16-φ40, we recommend to use QM
MAX (MQX).
40
QM MILL
(
MPM)
Feed speed :
V
f
Metalremovalrate:Q
QM MAX
(
MQX)
F
eed speed :
V
f
Metal removal rate : Q
HIGH FEED DIEMASTER
(
MSH)
Feed speed:
V
f
Metal removal rate : Q
●
In case of machining by small machine (BT40 or below),
we recommend to use QM MILL (MPM).
●
In case of moderate speed machine (Vf≦10m/min), we
recommend to use QM MAX (MQX).
●
In case of low speed machine (Vf≦6m/min), we recom-
mend to use HIGH FEED DIEMASTER (MSH).
Guidelines to select the DIJET high feed cutters
Tuff Modular Head System
Vf (m/min)
9
8
7
6
5
4
B012
Modular Head Series
Tooling by DIJET
MSH
TYPE
High Feed Diemaster
D
b
MD
C
W
D
c
L
f
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Standard Type Through Coolant Hole
■ BODY
Cat No
.
MSH-2016-M8
MSH-2017-M8
MSH-2020-M10
MSH-2021-M10
MSH-2025-M12
MSH-2026-M12
Stock
MSH-2032-M16
MSH-3032-M16
MSH-2033-M16
MSH-3033-M16
MSH-2035-M16
MSH-3035-M16
●
●
●
●
●
●
●
●
●
●
□
●
No.
of
flutes
2
2
2
2
2
2
2
3
2
3
2
3
D
c
16
17
20
21
25
26
32
32
33
33
35
35
Dimensions (mm)
L
f
D
b
23
30
35
43
15
19
23.6
29
MD
M8
C
8
M10 9
M12 10
M16 12.5
W
12
14
17
22
Inserts
WO
※※
04...
WD
※※
05...
WD
※※
06...
WD
※※
08...
WD
※※
06...
WD
※※
08...
WD
※※
06...
WD
※※
08...
WD
※※
06...
Note) 1. Please refer page B015-B021 for recommended cutting conditions.
2. All cutters are supplied without inserts.
3. Please refer page B009 for recommended tightening torque.
4. In case of using double clamping mechanism type, please refer page B010
“Insert setup installation points of double clamping mechanism type”
Clamp
Screw
TSW-2556H
DSW-306H
CSW-408H
Parts
Clamp
Set
–
–
Wrench
A-08SD
DCM-18
DSW-4510H DCM-17
CSW-408H
A-10
A-15
A-20SD
A-15
A-20SD
A-15
A-20SD
A-15
DCM-18
DSW-4510H DCM-17
CSW-408H
DCM-18
DSW-4510H DCM-17
CSW-408H
DCM-18
Clamp Screw
TSW-2556H
DSW-306H
CSW-408H
DSW-4510H
Recommended Torque
(N
・
m)
0.9
1 .8
3.6
6.0
Arbor B193
Tooling by DIJET
B013
Modular Head Series
MSH
TYPE
High Feed Diemaster
Dc
Lf
D
b
MD
WC
■
BODY
Fine Pitch Type
Cat. No. Stock
MSH-3020-M10
MSH-3021-M10
MSH-3025-M12
MSH-3026-M12
MSH-4032-M16
MSH-5040-M16
●
●
●
●
□
●
No.
of
flutes
3
3
3
3
4
5
Through Coolant Hole
D
c
20
21
25
26
32
40
Dimensions (mm)
L
f
D
b
30
30
35
35
43
43
19
19
23.6
23.6
29
32
MD C
M10
M10
M12
9
9
M12
10
10
M16
M16
12
14
W
14
14
17
17
22
26
Inserts
WO※※04...
WD※※05...
Note) 1. Please refer page B015-B021 for recommended cutting conditions.
2. All cutters are supplied with out inserts.
3. Please refer page B009 for recommended tightening torque.
Parts
Clamp Screw
TSW-2556H
DSW-306H
Wrench
A-08SD
A-10
Clamp Screw
TSW-2556H
DSW-306H
Recommended Torque
(N
・
m)
0.9
1.8
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
B014
Modular Head Series
Tooling by DIJET
MSH
TYPE
High Feed Diemaster
B
T
r
A
Fig.1
B
T
r
A
Fig.2 Fig.3
B
T
r
A
Fig.5Fig.4
B
T
r
A
Fig.6
T
r
B
A
T
r
B
A
Fig.7 Fig.8
T
A
B
r
TA
B
r
Fig.9
TA
B
r
Cat. No. Tole-
rance
WOMW04T215ZER
WDMW050316ZER
WDMW050316ZTR
WDMW06T320ZER
WDMW06T320ZTR
WDMW080520ZER
WDMW080520ZTR
M
A
Dimensions (mm)
6.5
8
8
10
10
13
13
T B
r
ε
2.8
3.2
3.2
3.97
3.97
5.5
5.5
0.8
1
1
1.2
1.2
1.5
1.5
1.5
1.6
1.6
2
2
2
2
θ°
13
15
15
15
15
15
15
JC7560
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● ●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Fig.1
Fig.1
Fig.1
Fig.5
PVD coated
JC8015
Fig.1
Fig.1
Fig.1
Fig.5
JC8050
Fig.1
Fig.4
Fig.1
Fig.4
Fig.1
Fig.4
Fig.5
JC8118 JC5040
Fig.2
Fig.2
Fig.2
Fig.6
■
INSERT WITH CHIPBREAKER
PVD coated
Cat. No.
WOMT04T215ZER
WDMT050316ZER
WDMT06T320ZER
WDMT080520ZER
10 inserts per case
Tole-
rance
M
A
Dimensions (mm)
6.5
8
10
13
T
2.8
3.2
3.97
5.5
B
0.8
1
1.2
1.5
r
ε
1.5
1.6
2
2
θ°
13
15
15
15
JC7560
Fig.9
Fig.8
Fig.8
Fig.8
PVD coated
JC8015
Fig.7
Fig.7
Fig.7
Fig.7
JC8050 JC8118
Fig.9
Fig.8
Fig.8
Fig.8
■
INSERT WITHOUT CHIPBREAKER
10 inserts per case
●
Standard stock items
□:
Stock in Japan
:
Soon to be stocked
○:
Soon to be deleted
●
●
●
●
Tooling by DIJET
B015
Modular Head Series
MSHTYPE
High Feed Diemaster
■ RECOMMENDED CUTTING CONDITIONS
● MSH type + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Depth of cut, n: Spindle speed, Vf: Feed speed
Work Materials Insert
Grades
Tool dia.(mm)
16/17 20/21/22
No.of teeth 2N No.of teeth 2N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbonsteel
S50C,S55C
(C50,C55)
Below250HB
JC7560
(JC5040)
(JC8050)
70 0.4 3,580 6,440 70 0.6 2,850 5,700
120 0.3 3,180 5,090 120 0.5 2,600 5,200
160 0.2 2,980 4,760 190 0.3 2,400 4,800
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311,P20)
30-43HRC
JC8118
JC5118
(JC7560)
(Below 36HRC)
70 0.4 3,180 5,720 70 0.5 2,850 5,700
120 0.3 3,180 5,090 120 0.4 2,600 5,200
160 0.2 2,980 4,760 190 0.3 2,400 4,800
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
70 0.4 3,180 5,720 70 0.5 2,850 5,700
120 0.3 3,180 5,090 120 0.4 2,600 5,200
160 0.2 2,980 4,760 190 0.3 2,400 4,800
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
(JC8118)
70 0.3 3,180 5,720 70 0.5 2,500 5,000
120 0.3 2,980 4,760 120 0.4 2,400 4,800
160 0.2 2,980 4,760 190 0.3 2,400 4,800
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8118
JC5118
JC8015
70 0.2 2,380 2,610 70 0.4 1,300 1,600
120 0.2 2,380 2,380 120 0.3 1,200 1,400
160 – – – 190 – – –
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8118
JC5118
JC8015
(JC7560)
70 0.5 2,980 6,550 70 0.6 2,400 5,800
120 0.4 2,980 5,960 120 0.5 2,400 5,300
160 0.3 2,500 5,000 190 0.4 2,000 4,800
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with kee-
ping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of unfavourable conditions, insert grade JC8050 is recommended.
B063
Modular Head Series
■RECOMMENDED CUTTINGCONDITIONS
●MSH type ＋MSN CarbideShankHolder
Work Materials Insert
Grades No. of teeth 2N
16/17
Tool dia. (mm)
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
0.4
0.3
0.2
0.4
0.3
0.2
0.4
0.3
0.2
0.3
0.3
0.2
0.2
0.2
–
0.5
0.4
0.3
3,580
3,180
2,980
3,180
3,180
2,980
3,180
3,180
2,980
3,180
2,980
2,980
2,380
2,380
–
2,980
2,980
2,500
6,440
5,090
4,760
5,720
5,090
4,760
5,720
5,090
4,760
5,720
4,760
4,760
2,610
2,380
–
6,550
5,960
5,000
No. of teeth 2N
20/21/22
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
0.6
0.5
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.4
0.3
–
0.6
0.5
0.4
2,850
2,600
2,400
2,850
2,600
2,400
2,850
2,600
2,400
2,500
2,400
2,400
1,300
1,200
–
2,400
2,400
2,000
5,700
5,200
4,800
5,700
5,200
4,800
5,700
5,200
4,800
5,000
4,800
4,800
1,600
1,400
–
5,800
5,300
4,800
JC7560
(JC5040)
(JC8050)
JC5118
JC8015
ℓ:Overhung length,
a
p:Depth of cut,
n
:Spindle speed, V
f
:Feed speed
■NOTE
ℓ: Overhung length
High Feed Diemaster
MSH
TYPE
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
1）Thecuttingparametersto be adjusted accordingto the machine rigidity or work rigidity.
2）In case chatteroccurrs, recommend to reduce depth of cutor spindlespeed with keeping
feed pertooth.
3）If machine does nothave enoughpower, recommend to reduce depth of cutrst andreduce
spindlespeed andfeed speed.
4）Useair blow to ush thechips out.
5）In case of 50-55HRC (Hardened diesteel),recommend to reduce 30%above
ap
,
n
, V
f
.
6）In case of unfavourable conditions,insert grade JC8050 is recommended.
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
40-50HRC
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5118
(JC7560)
(Below 36HRC)
JC7560
(JC5040)
(JC8050)
JC7560
(JC5118)
(JC8050)
JC5118
JC8015
(JC7560)
B063
Modular Head Series
Tooling by DIJET
NOTE
B016
Modular Head Series
Tooling by DIJET
MSHTYPE
High Feed Diemaster
■ RECOMMENDED CUTTING CONDITIONS
● MSH type + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Depth of cut, n: Spindle speed, Vf: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping
feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce
spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf.
6) In case of unfavourable conditions, insert grade JC8050 is recommended.
Work Materials Insert
Grades
Tool dia. (mm)
20/21/22 25/26
No. of teeth 3N No. of teeth 2N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC5040)
(JC8050)
70 0.5 2,850 7,700 90 0.7 2,300 5,500
120 0.4 2,600 7,000 140 0.5 2,300 5,100
190 0.3 2,400 6,500 210 0.3 1,900 3,800
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311,P20)
30-43HRC
JC8118
JC5118
(JC7560)
(Below 36HRC)
70 0.5 2,850 7,700 90 0.7 2,300 5,500
120 0.4 2,600 7,000 140 0.5 2,300 5,100
190 0.3 2,400 6,500 210 0.3 1,900 3,800
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
70 0.5 2,850 7,700 90 0.7 2,300 5,500
120 0.4 2,600 7,000 140 0.5 2,300 5,100
190 0.3 2,400 6,500 210 0.3 1,900 3,800
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
JC8118
70 0.5 2,500 6,800 90 0.7 2,000 4,400
120 0.4 2,400 6,500 140 0.5 2,000 4,000
190 0.3 2,400 6,500 210 0.3 1,900 3,800
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
40-50HRC
JC8118
JC5118
JC8015
70 0.3 1,300 2,300 90 0.6 1,100 1,500
120 0.3 1,200 2,000 140 0.4 1,000 1,400
190 – – – 210 –––
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8118
JC5118
JC8015
(JC7560)
70 0.6 2,400 8,000 90 1 1,900 4,500
120 0.5 2,400 7,200 140 0.8 1,900 4,300
190 0.4 2,000 6,000 210 0.5 1,600 3,800
B063
Modular Head Series
■RECOMMENDED CUTTINGCONDITIONS
●MSH type ＋MSN CarbideShankHolder
Work Materials Insert
Grades No. of teeth 2N
16/17
Tool dia. (mm)
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
0.4
0.3
0.2
0.4
0.3
0.2
0.4
0.3
0.2
0.3
0.3
0.2
0.2
0.2
–
0.5
0.4
0.3
3,580
3,180
2,980
3,180
3,180
2,980
3,180
3,180
2,980
3,180
2,980
2,980
2,380
2,380
–
2,980
2,980
2,500
6,440
5,090
4,760
5,720
5,090
4,760
5,720
5,090
4,760
5,720
4,760
4,760
2,610
2,380
–
6,550
5,960
5,000
No. of teeth 2N
20/21/22
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
0.6
0.5
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.4
0.3
–
0.6
0.5
0.4
2,850
2,600
2,400
2,850
2,600
2,400
2,850
2,600
2,400
2,500
2,400
2,400
1,300
1,200
–
2,400
2,400
2,000
5,700
5,200
4,800
5,700
5,200
4,800
5,700
5,200
4,800
5,000
4,800
4,800
1,600
1,400
–
5,800
5,300
4,800
JC7560
(JC5040)
(JC8050)
JC5118
JC8015
ℓ:Overhung length,
a
p:Depth of cut,
n
:Spindle speed, V
f
:Feed speed
■NOTE
ℓ: Overhung length
High Feed Diemaster
MSH
TYPE
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
1）Thecuttingparametersto be adjusted accordingto the machine rigidity or work rigidity.
2）In case chatteroccurrs, recommend to reduce depth of cutor spindlespeed with keeping
feed pertooth.
3）If machine does nothave enoughpower, recommend to reduce depth of cutrst andreduce
spindlespeed andfeed speed.
4）Useair blow to ush thechips out.
5）In case of 50-55HRC (Hardened diesteel),recommend to reduce 30%above
ap
,
n
, V
f
.
6）In case of unfavourable conditions,insert grade JC8050 is recommended.
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
40-50HRC
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5118
(JC7560)
(Below 36HRC)
JC7560
(JC5040)
(JC8050)
JC7560
(JC5118)
(JC8050)
JC5118
JC8015
(JC7560)
B063
Modular Head Series
Tooling by DIJET
NOTE
Tooling by DIJET
B017
Modular Head Series
MSHTYPE
High Feed Diemaster
■ RECOMMENDED CUTTING CONDITIONS
● MSH type + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Depth of cut, n: Spindle speed, Vf: Feed speed
Work Materials Insert
Grades
Tool dia. (mm)
25/26
No.of teeth 3N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC5040)
(JC8050)
90 0.6 2,300 6,900
140 0.5 2,300 6,900
210 0.3 1,900 5,700
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311,P20)
30-43HRC
JC8118
JC5118
(JC7560)
(Below 36HRC)
90 0.6 2,300 6,900
140 0.5 2,300 6,900
210 0.3 1,900 5,700
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
90 0.6 2,300 6,900
140 0.5 2,300 6,900
210 0.3 1,900 5,700
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
(JC8118)
90 0.6 2,000 6,000
140 0.5 2,000 6,000
210 0.3 1,900 5,700
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8118
JC5118
JC8015
90 0.5 1,100 2,000
140 0.3 1,000 1,800
210 – – –
Grey&Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8118
JC5118
JC8015
(JC7560)
90 0.8 1,900 6,900
140 0.6 1,900 6,300
210 0.5 1,600 5,300
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with kee-
ping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of unfavourable conditions, insert grade JC8050 is recommended.
B063
Modular Head Series
■RECOMMENDED CUTTINGCONDITIONS
●MSH type ＋MSN CarbideShankHolder
Work Materials Insert
Grades No. of teeth 2N
16/17
Tool dia. (mm)
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
0.4
0.3
0.2
0.4
0.3
0.2
0.4
0.3
0.2
0.3
0.3
0.2
0.2
0.2
–
0.5
0.4
0.3
3,580
3,180
2,980
3,180
3,180
2,980
3,180
3,180
2,980
3,180
2,980
2,980
2,380
2,380
–
2,980
2,980
2,500
6,440
5,090
4,760
5,720
5,090
4,760
5,720
5,090
4,760
5,720
4,760
4,760
2,610
2,380
–
6,550
5,960
5,000
No. of teeth 2N
20/21/22
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
0.6
0.5
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.4
0.3
–
0.6
0.5
0.4
2,850
2,600
2,400
2,850
2,600
2,400
2,850
2,600
2,400
2,500
2,400
2,400
1,300
1,200
–
2,400
2,400
2,000
5,700
5,200
4,800
5,700
5,200
4,800
5,700
5,200
4,800
5,000
4,800
4,800
1,600
1,400
–
5,800
5,300
4,800
JC7560
(JC5040)
(JC8050)
JC5118
JC8015
ℓ:Overhung length,
a
p:Depth of cut,
n
:Spindle speed, V
f
:Feed speed
■NOTE
ℓ: Overhung length
High Feed Diemaster
MSH
TYPE
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
1）Thecuttingparametersto be adjusted accordingto the machine rigidity or work rigidity.
2）In case chatteroccurrs, recommend to reduce depth of cutor spindlespeed with keeping
feed pertooth.
3）If machine does nothave enoughpower, recommend to reduce depth of cutrst andreduce
spindlespeed andfeed speed.
4）Useair blow to ush thechips out.
5）In case of 50-55HRC (Hardened diesteel),recommend to reduce 30%above
ap
,
n
, V
f
.
6）In case of unfavourable conditions,insert grade JC8050 is recommended.
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
40-50HRC
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5118
(JC7560)
(Below 36HRC)
JC7560
(JC5040)
(JC8050)
JC7560
(JC5118)
(JC8050)
JC5118
JC8015
(JC7560)
B063
Modular Head Series
Tooling by DIJET
NOTE
B018
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS
● MSH type + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Depth of cut, n: Spindle speed, Vf: Feed speed
MSHTYPE
High Feed Diemaster
Work Materials Insert
Grades
Tool dia. (mm)
32/33/35
No.of teeth 2N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC5040)
(JC8050)
100 0.8 1,800 4,600
150 0.6 1,800 4,300
210 0.4 1,500 3,900
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311,P20)
30-43HRC
JC8118
JC5118
(JC7560)
(Below 36HRC)
100 0.8 1,800 4,600
150 0.6 1,800 4,300
210 0.4 1,500 3,900
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
100 0.8 1,800 4,600
150 0.6 1,800 4,300
210 0.4 1,500 3,900
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
(JC8118)
100 0.8 1,600 3,800
150 0.6 1,600 3,500
210 0.4 1,500 3,000
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8118
JC5118
JC8015
100 0.8 800 1,600
150 0.6 700 1,400
210 0.3 600 1,200
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8118
JC5118
JC8015
(JC7560)
100 1. 2 1,500 4,200
150 1 1,500 3,900
210 0.6 1,250 3,000
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with kee-
ping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of unfavourable conditions, insert grade JC8050 is recommended.
B063
Modular Head Series
■RECOMMENDED CUTTINGCONDITIONS
●MSH type ＋MSN CarbideShankHolder
Work Materials Insert
Grades No. of teeth 2N
16/17
Tool dia. (mm)
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
0.4
0.3
0.2
0.4
0.3
0.2
0.4
0.3
0.2
0.3
0.3
0.2
0.2
0.2
–
0.5
0.4
0.3
3,580
3,180
2,980
3,180
3,180
2,980
3,180
3,180
2,980
3,180
2,980
2,980
2,380
2,380
–
2,980
2,980
2,500
6,440
5,090
4,760
5,720
5,090
4,760
5,720
5,090
4,760
5,720
4,760
4,760
2,610
2,380
–
6,550
5,960
5,000
No. of teeth 2N
20/21/22
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
0.6
0.5
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.4
0.3
–
0.6
0.5
0.4
2,850
2,600
2,400
2,850
2,600
2,400
2,850
2,600
2,400
2,500
2,400
2,400
1,300
1,200
–
2,400
2,400
2,000
5,700
5,200
4,800
5,700
5,200
4,800
5,700
5,200
4,800
5,000
4,800
4,800
1,600
1,400
–
5,800
5,300
4,800
JC7560
(JC5040)
(JC8050)
JC5118
JC8015
ℓ:Overhung length,
a
p:Depth of cut,
n
:Spindle speed, V
f
:Feed speed
■NOTE
ℓ: Overhung length
High Feed Diemaster
MSH
TYPE
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
1）Thecuttingparametersto be adjusted accordingto the machine rigidity or work rigidity.
2）In case chatteroccurrs, recommend to reduce depth of cutor spindlespeed with keeping
feed pertooth.
3）If machine does nothave enoughpower, recommend to reduce depth of cutrst andreduce
spindlespeed andfeed speed.
4）Useair blow to ush thechips out.
5）In case of 50-55HRC (Hardened diesteel),recommend to reduce 30%above
ap
,
n
, V
f
.
6）In case of unfavourable conditions,insert grade JC8050 is recommended.
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
40-50HRC
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5118
(JC7560)
(Below 36HRC)
JC7560
(JC5040)
(JC8050)
JC7560
(JC5118)
(JC8050)
JC5118
JC8015
(JC7560)
B063
Modular Head Series
Tooling by DIJET
NOTE
Tooling by DIJET
B019
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS
● MSH type + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Depth of cut, n: Spindle speed, Vf: Feedspeed
MSHTYPE
High Feed Diemaster
Work Materials
Insert
Grades
Tool dia. (mm)
32 32/33/35 40
No.of teeth 4N No. of teeth 3N No. of teeth 5N
ℓ
(mm)
a
p
(mm)
n
(min -1)
V
f
(mm/min)
ℓ
(mm)
a
p
(mm)
n
(min-1)
V
f
(mm/min)
ℓ
(mm)
a
p
(mm)
n
(min-1)
V
f
(mm/min)
Carbon steel
S50C,S55C
(C50,C55)
Below250HB
JC7560
(JC5040)
(JC8050)
100 0.6 1,900 7,600 100 0.7 1,800 6,000 100 0.6 1,500 7,500
150 0.5 1,800 7,200 150 0.5 1,800 5,400 150 0.5 1,400 7,000
210 0.3 1,500 6,000 210 0.3 1,500 4,500 210 0.3 1,200 6,000
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311,P20)
30-43HRC
JC8118
JC5118
(JC7560)
(Below 36HRC)
100 0.6 1,900 7,600 100 0.7 1,800 6,000 100 0.6 1,500 7,500
150 0.5 1,800 7,200 150 0.5 1,800 5,400 150 0.5 1,400 7,000
210 0.3 1,500 6,000 210 0.3 1,500 4,500 210 0.3 1,200 6,000
Die steel
SKD61,SKD11
(1.2344,1.2379)
Below255HB
JC7560
(JC5040)
(JC8050)
100 0.6 1,900 7,600 100 0.7 1,800 6,000 100 0.6 1,500 7,500
150 0.5 1,800 7,200 150 0.5 1,800 5,400 150 0.5 1,400 7,000
210 0.3 1,500 6,000 210 0.3 1,500 4,500 210 0.3 1,200 6,000
Stainless steel
SUS304
Below250HB
JC7560
(JC5118)
(JC8050)
(JC8118)
100 0.6 1,700 6,800 100 0.7 1,600 5,200 100 0.6 1,350 6,800
150 0.5 1,600 6,400 150 0.5 1,600 4,800 150 0.5 1,300 6,500
210 0.3 1,500 6,000 210 0.3 1,500 4,500 210 0.3 1,200 6,000
Hardened die steel
SKD61,DAC,DHA
(1.2344,1.2379)
40-50HRC
JC8118
JC5118
JC8015
100 0.5 800 1,900 100 0.6 800 2,200 100 0.5 640 1,900
150 0.4 700 1,700 150 0.4 700 1,900 150 0.4 560 1,700
210 0.2 600 1,500 210 0.2 600 1,500 210 0.2 480 1,450
Grey & Nodular
castiron
FC,FCD(GG,GGG)
Below300HB
JC8118
JC5118
JC8015
(JC7560)
100 0.8 1,500 7,200 100 1 1,500 5,200 100 0.8 1,200 7,200
150 0.6 1,500 6,600 150 0.8 1,500 5,000 150 0.6 1,200 6,600
210 0.5 1,250 5,500 210 0.5 1,250 4,000 210 0.5 1,000 5,500
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with kee-
ping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of unfavourable conditions, insert grade JC8050 is recommended.
B063
Modular Head Series
■RECOMMENDED CUTTINGCONDITIONS
●MSH type ＋MSN CarbideShankHolder
Work Materials Insert
Grades No. of teeth 2N
16/17
Tool dia. (mm)
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
70
120
160
0.4
0.3
0.2
0.4
0.3
0.2
0.4
0.3
0.2
0.3
0.3
0.2
0.2
0.2
–
0.5
0.4
0.3
3,580
3,180
2,980
3,180
3,180
2,980
3,180
3,180
2,980
3,180
2,980
2,980
2,380
2,380
–
2,980
2,980
2,500
6,440
5,090
4,760
5,720
5,090
4,760
5,720
5,090
4,760
5,720
4,760
4,760
2,610
2,380
–
6,550
5,960
5,000
No. of teeth 2N
20/21/22
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
0.6
0.5
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.4
0.3
–
0.6
0.5
0.4
2,850
2,600
2,400
2,850
2,600
2,400
2,850
2,600
2,400
2,500
2,400
2,400
1,300
1,200
–
2,400
2,400
2,000
5,700
5,200
4,800
5,700
5,200
4,800
5,700
5,200
4,800
5,000
4,800
4,800
1,600
1,400
–
5,800
5,300
4,800
JC7560
(JC5040)
(JC8050)
JC5118
JC8015
ℓ:Overhung length,
a
p:Depth of cut,
n
:Spindle speed, V
f
:Feed speed
■NOTE
ℓ: Overhung length
High Feed Diemaster
MSH
TYPE
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
V
f
(mm/min)
n
(min
-1
)
ap
(mm)
(mm)
1）Thecuttingparametersto be adjusted accordingto the machine rigidity or work rigidity.
2）In case chatteroccurrs, recommend to reduce depth of cutor spindlespeed with keeping
feed pertooth.
3）If machine does nothave enoughpower, recommend to reduce depth of cutrst andreduce
spindlespeed andfeed speed.
4）Useair blow to ush thechips out.
5）In case of 50-55HRC (Hardened diesteel),recommend to reduce 30%above
ap
,
n
, V
f
.
6）In case of unfavourable conditions,insert grade JC8050 is recommended.
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
40-50HRC
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5118
(JC7560)
(Below 36HRC)
JC7560
(JC5040)
(JC8050)
JC7560
(JC5118)
(JC8050)
JC5118
JC8015
(JC7560)
B063
Modular Head Series
Tooling by DIJET
NOTE
B020
Modular Head Series
Tooling by DIJET
■ Guidelines for selection of the Inserts
Work Materials
Cat. No. Grades
WOMW04T215ZER
WOMT04T215ZER
WDMW050316ZTR
WDMW050316ZER
WDMT050316ZER
WDMW06T320ZTR
WDMW06T320ZER
WDMT06T320ZER
WDMW080520ZTR
WDMW080520ZER
WDMT080520ZER
Work Materials
Cat. No. Grades
WOMW04T215ZER
WOMT04T215ZER
WDMW050316ZTR
WDMW050316ZER
WDMT050316ZER
WDMW06T320ZTR
WDMW06T320ZER
WDMT06T320ZER
WDMW080520ZTR
WDMW080520ZER
WDMT080520ZER
Work Materials
Cat.No. Grades
WOMW04T215ZER
WOMT04T215ZER
WDMW050316ZTR
WDMW050316ZER
WDMT050316ZER
WDMW06T320ZTR
WDMW06T320ZER
WDMT06T320ZER
WDMW080520ZTR
WDMW080520ZER
WDMT080520ZER
Carbonsteel
S50C, S55C
(C50, C55) Below
250HB
JC5040
○ ○
○ ○
○ ○
○ ○
JC8050
☆ ☆
☆
☆ ☆
☆ ☆
☆ ☆
○
☆
☆
☆
☆
○
●
●
●
○
○
○
☆
☆
☆
☆
○
●
●
●
○
○
○
☆
☆
☆
☆
○
○
○
○
☆
☆
☆
☆
○
○
○
○
☆
☆
☆
☆
○
○
○
●
○
●
○
●
○
●
○
◎
☆
☆
☆
☆
●
◎
◎
◎
●
●
◎
×
×
×
×
●
◎
◎
◎
●
●
○
×
×
×
×
○
○
○
○
○
○
○
◎
◎
◎
◎
◎
☆
☆
☆
☆
●
◎
◎
◎
●
●
JC7560
◎ ◎
◎ ◎
◎ ◎
◎ ◎
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
JC8118 JC8015 JC7560
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8118 JC8015
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
JC8118
☆
☆
☆
☆
◎
◎
◎
◎
○
○
○
☆
☆
☆
☆
◎
◎
◎
◎
○
○
○
☆
☆
☆
☆
◎
○
○
○
☆
☆
☆
○
○
○
○
☆
☆
☆
●
●
●
●
JC8050 JC7560
Nodularcastiron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
JC8118 JC8015
Mold steel
NAK80, HPM1
(1.2311, P20)
38-43 HRC
JC8118 JC8015
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
Stainless steel
SUS304
Below 250HB
JC8050 JC7560
JC8050 JC7560
JC8118
・WD (O)MW Type: Without chip breaker WDO)MT Type: With chip breaker
◎: First Choice, Good Condition ○: Moderate Condition ●: Unfavorable Condition ☆: Light Cutting ×:Nogood
MSHTYPE
High Feed Diemaster
Tooling by DIJET
B021
Modular Head Series
● Helical interpolation
●
Calculation of tool passdia.
dc = Dh − Dc
Tool pass dia. Bore dia. Tool dia.
●
Depth of cut perone circle
should not exceed max. depth of
cut
a
p.
●
Down cutting is recommended.
Tool pass rotation should be
counter-clockwise.
● In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
● In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
● Long continous chips may come out in case of drilling, confirm the safe cutting conditions.
04 Type
05 Type
06 Type
08 Type
Corner radius for programming
R1.5 (Recommended)
R2
R2 (Recommended)
R2.5
R2.5 (Recommended)
R3
R3 (Recommended)
R3.5
R4
T
0.29
0.44
0.25
0.35
0.19
0.63
0.34
0.54
0.45
K
0
0
0.04
0.1
0
0.12
0.14
0
0.32
r
1.5
W
a
p
2.7
1.6
0.8 0.8
3.6
2.0
1.25 1.2
4.5
2.0
1.5 1.5
6.0 2.0 2.0
■ Definition of corner radius for programming
■ Instructions for profile milling
● Ramping
MSHTYPE
High Feed Diemaster
B069
16
17
20
20
21
21
22
22
25
25
26
26
28
28
30
30
32
32
32
33
33
35
35
40
10.5
11.5
12.7
14.5
13.7
15.5
14.7
16.5
15.9
17.7
16.9
18.7
18.9
20.7
20.9
22.7
20
22.8
24.7
21
23.8
23
25.8
32.7
0.8
0.8
1.2
0.8
1.2
0.8
1.2
0.8
1.5
1.2
1.5
1.2
1.5
1.2
1.5
1.2
2
1.5
1.2
2
1.5
2
1.5
1.2
20.6
25.7
22.9
22.9
27.5
27.5
34.4
34.4
21.5
34.4
24.5
36.2
28.6
40.4
34.4
45.8
28.6
38.1
52.9
32.7
40.9
38.2
43
68.7
25
27
30
30
32
32
34
34
33
40
35
42
39
46
43
50
41
47
54
43
49
47
53
70
29
31
37
37
39
39
41
41
46
47
48
49
52
53
56
57
60
60
61
62
62
66
66
77
0.3
0.3
0.5
0.3
0.5
0.3
0.5
0.3
1
0.5
1
0.5
1
0.5
1
0.5
1.5
1
0.5
1.5
1
1.5
1
0.5
2°30'
2°
3°
3°
2°30'
2°30'
2°
2°
4°
2°
3°30'
1°54'
3°
1°42'
2°30'
1°30'
4°
2°15'
1°18'
3°30'
2° 6'
3°
2°
1°
W
r
ε
A
1
● ●
LφD
h
φdc
Tool dia.
ap
θ°
r
εW
a
pTK A
1
●
Max. depth of cut
Remains: T
Corner radius for
programming
Over cut: K
04 Type
08 Type
06 Type
05 Type
■
■
●
●
●
●
●
ap
B069
Tooling by DIJET
B069
16
17
20
20
21
21
22
22
25
25
26
26
28
28
30
30
32
32
32
33
33
35
35
40
10.5
11.5
12.7
14.5
13.7
15.5
14.7
16.5
15.9
17.7
16.9
18.7
18.9
20.7
20.9
22.7
20
22.8
24.7
21
23.8
23
25.8
32.7
0.8
0.8
1.2
0.8
1.2
0.8
1.2
0.8
1.5
1.2
1.5
1.2
1.5
1.2
1.5
1.2
2
1.5
1.2
2
1.5
2
1.5
1.2
20.6
25.7
22.9
22.9
27.5
27.5
34.4
34.4
21.5
34.4
24.5
36.2
28.6
40.4
34.4
45.8
28.6
38.1
52.9
32.7
40.9
38.2
43
68.7
25
27
30
30
32
32
34
34
33
40
35
42
39
46
43
50
41
47
54
43
49
47
53
70
29
31
37
37
39
39
41
41
46
47
48
49
52
53
56
57
60
60
61
62
62
66
66
77
0.3
0.3
0.5
0.3
0.5
0.3
0.5
0.3
1
0.5
1
0.5
1
0.5
1
0.5
1.5
1
0.5
1.5
1
1.5
1
0.5
2°30'
2°
3°
3°
2°30'
2°30'
2°
2°
4°
2°
3°30'
1°54'
3°
1°42'
2°30'
1°30'
4°
2°15'
1°18'
3°30'
2° 6'
3°
2°
1°
W
r
ε
A
1
● ●
L
φD
h
φdc
Tool dia. φDc
ap
θ°
r
εW
a
pTK A
1
●
04 Type
08 Type
06 Type
05 Type
■
■
●
●
●
●
●
B069
Tooling by DIJET
Cat. No.
Tool dia.
Dc
(mm)
Effective
cutting
dia.
(mm)
Max.depth
ofcut
a
p
(mm)
Ramping Helical interpolation
Max.
drilling
depth
(mm)
Max. ramping
angleθ°
Total cutting length L (mm)
atmax.
a
p
Min. bore dia.
Dh min (mm)
Max.bore dia.
Dh max (mm)
MSH-2016 16 10.5 0.8 2°3020.6 25 29 0.3
MSH-2017 17 11. 5 0.8 2° 25.7 27 31 0.3
MSH-2020 20 12.7 1. 2 3° 22.9 30 37 0.5
MSH-3020 20 14.5 0.8 3° 22.9 30 37 0.3
MSH-2021 21 13.7 1. 2 2°3027.5 32 39 0.5
MSH-3021 21 15.5 0.8 2°3027.5 32 39 0.3
MSH-2022 22 14.7 1. 2 2° 34.4 34 41 0.5
MSH-3022 22 16.5 0.8 2° 34.4 34 41 0.3
MSH-2025 25 15.9 1. 5 4° 21.5 33 46 1
MSH-3025 25 1 7. 7 1. 2 2° 34.4 40 47 0.5
MSH-2026 26 16.9 1. 5 3°3024.5 35 48 1
MSH-3026 26 18.7 1. 2 1°5436.2 42 49 0.5
MSH-2032 32 20 2 4° 28.6 41 60 1. 5
MSH-3032 32 22.8 1. 5 2°1538.1 47 60 1
MSH-4032 32 24.7 1. 2 1°1852.9 54 61 0.5
MSH-2033 33 21 2 3°3032.7 43 62 1. 5
MSH-3033 33 23.8 1. 5 2°640.9 49 62 1
MSH-2035 35 23 2 3° 38.2 47 66 1. 5
MSH-3035 35 25.8 1. 5 2° 43 53 66 1
MSH-5040 40 32.7 1. 2 1° 68.7 70 77 0.5
B022
Modular Head Series
Tooling by DIJET
MSGTYPE
SKS G II
“SKS-GII” SKG / MSG type, innovative high feed cutter
achieved extremely excellent chip removal rate!
Feature of product
Applicable to deep cutting of mold material or
high feed machine aircraft parts that made of
titanium alloy & stainless steel.
Adopted low cutting force & economical 4 cor-
ners positive insert, achieved stable high feed
machining.
Large ap machining is possible.
(Max.
a
p=1.5mm in case of using insert 10-type
Features
1
Features
2
Features
3
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0
(N)
DIJET
Cutting performance
Cutting force
comparison
7% reduction from
competitor U,
5% reduction from
competitor M
Competitor M Competitor U
(Feed force)
(Main force)
(Back force)
(Resultant force)
Material P21
O ø 63mm
Tool dia.
Insert No.
SPNW100415ZTR (JC8118)
O Cutting conditions:
V
c=80m/min,
f
z=1.5mm/t,
a
p=1.5mm,
a
e=40mm,
Dry, Down cut
Tooling by DIJET
B023
Modular Head Series
MSGTYPE
SKS G II
3 insert grades “JC8118”, “JC8050” &
“JC7550” can be widely applied from
general & mold steel to hard-to-cut ma-
terials such as high hardened die steel,
titanium alloy & stainless steel
Application
Large chip pocket achieved excellent chip removal.
Features
4
Features
5
JC 8118
For mold steel more than
38HRC &high hardened die
steel less than 50HRC.
JC 8050
For general & mold steel
less than 36HRC.
JC 7550
For titanium alloy &
stainless steel.
JC8050
JC8118
JC7550
JC8118 JC8118
P M K S H
P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30 S01 S10 S20 S30 H01 H10 H20
ISO
Applicable
range
JC7550
Tool life
comparison
SKS-GII achieved 3.2 times longer
tool life compared with
competitor M, 1.8 times longer
compared with competitor U, and
1.2 times longer compared with
conventional tool.
(32HRC)
Material: P20
Oø 63mm
Tool dia.
Insert No.
SPNW100415ZTR (JC8118)
OCutting conditions
V
c=150m/min,
f
z=1mm/t,
a
p=1.5mm,
a
e=37.5mm,
Air blow,
Down cut,
Test by one insert
V
B
(mm) ank wear (mm)
(m) Cutting length VB=0,5 (mm) criterion of tool life
0.8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0
0 10 20 30 40 50 60 70 80 90
SKS-GII (Dijet)
Competitor M
Competitor U
Competitor M Competitor U
conventional
Tool
SKS-GII
Conventional (3 corner)
B024
Modular Head Series
Tooling by DIJET
MSGTYPE
SKS GII
Lf
Dc
D
b
MD
C
W
Cat. No.
MSG-2025-10-M12
MSG-3032-10-M16
MSG-4040-10-M16
MSG-4042-10-M16
Stock
No.
of
flutes
2
3
4
4
D
c
25
32
40
42
Dimensions(mm)
L
f
D
b
35
43
43
43
MD
23
28
32
32
M12
M16
M16
M16
C
11
12
14
14
W
19
22
26
26
Applicable
Inserts
SPNW10
SPET10
SPMT10
Note) 1. All cutters are supplied without inserts.
2. In case of using MSG-4040/4042-10-M16, recommend combining with
MSN carbide shank straight arbor type.
3. Please refer page 009 for recommended tightening torque.
Parts
Clamp
Screw
TSW-3509H
Wrench
A-15
Clamp Screw
TSW-3509H
Recommended torque
N m)
3.0
Through Coolant Hole
BODY
Insert 10-type
Modular head type (Insert 10-type)
11
°
4
R1.5
10.0 4.46
11
°
4
R1.5
10.0 4.46
11
°
JC8050 JC8118
4
R1.5
10.0 4.46
SPMT100415ZPER-SM
SPMT100415ZPTR-PM
Standard stock items
10 inserts per case.
Cat. No.
SPNW100415ZTR
SPET100415ZPER-SM
Tolerance
N 1
E 2
M
M
3
3
JC7550
PVD coated
JC8050 JC8118
Fig.
Arbor B193
Tooling by DIJET
B025
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS
● MSG type (insert 10-type) + MSN Carbide Shank Holder
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
MSGTYPE
SKS GII
Work
Materials Grades
Tool dia. (mm)
25 32 40/42
No.of teeth 2N No.of teeth 3N No. of teeth 4N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50,C55)
Below 250HB
JC8050
(JC8118)
SPNW10
Type
~75 1~92,290 6,870 ~100 1 ~14 1,790 8,060 ~100 1 ~24 1,430 8,580
125 0.8 ~9 2,290 6,870 150 0.8 ~14 1,790 8,060 150 0.8 ~24 1,430 8,580
175 0.6 ~9 2,290 6,410 210 0.6 ~14 1,790 7,520 210 0.6 ~24 1,430 8,010
Die steel
(1.2344,1.2379)
Below 255HB
JC8050
(JC8118)
SPNW10
Type
~75 1~9 1,910 5,730 ~100 1 ~14 1,490 6,710 ~100 1 ~24 1,190 7,140
125 0.8 ~9 1,910 5,730 150 0.8 ~14 1,490 6,710 150 0.8 ~24 1,190 7,140
175 0.6 ~9 1,910 5,350 210 0.6 ~14 1,490 6,260 210 0.6 ~24 1,190 6,660
Mold steel
(1.2311, P20)
30-36 HRC
JC8050
(JC8118)
SPNW10
Type
~75 1~9 1,910 5,730 ~100 1 ~14 1,490 6,710 ~100 1 ~24 1,190 7,140
125 0.8 ~9 1,910 5,730 150 0.8 ~14 1,490 6,710 150 0.8 ~24 1,190 7,140
175 0.6 ~9 1,910 5,350 210 0.6 ~14 1,490 6,260 210 0.6 ~24 1,190 6,660
Mold steel
(1.2311,P21)
38-43HRC
JC8118
(JC8050)
SPNW10
Type
~75 1~9 1,400 3,640 ~100 1 ~14 1,090 4,250 ~100 1 ~24 880 4,580
125 0.8 ~9 1,400 3,640 150 0.8 ~14 1,090 4,250 150 0.8 ~24 880 4,580
175 0.6 ~9 1,400 3,360 210 0.6 ~14 1,090 3,920 210 0.6 ~24 880 4,220
Hardened die steel
(1.2344,1.2379)
42-52HRC
JC8118
SPNW10
Type
~75 0.6 ~9 1,270 3,050 ~100 0.6 ~14 990 3,560 ~100 0.6 ~24 800 3,840
125 0.4 ~9 1,270 3,050 150 0.4 ~14 990 3,560 150 0.4 ~24 800 3,840
175 0.3 ~9 1,270 2,540 210 0.3 ~14 990 2,970 210 0.3 ~24 800 3,200
Grey & Nodular
cast iron
(GG,GGG)
Below 300HB
JC8118
SPNW10
Type
~75 1.2 ~9 2,290 6,870 ~100 1.2 ~14 1,790 8,060 ~100 1.2 ~24 1,430 8,580
125 1 ~9 2,290 6,870 150 1 ~14 1,790 8,060 150 1 ~24 1,430 8,580
175 0.8 ~9 2,290 6,870 210 0.8 ~14 1,790 8,060 210 0.8 ~24 1,430 8,580
Stainless steel
Below 250HB
JC7550
SPET10
SPMT10
Type
~75 1~9 1,910 3,820 ~100 1 ~14 1,490 4,470 ~100 1 ~24 1,190 4,760
125 0.8 ~9 1,910 3,820 150 0.8 ~14 1,490 4,470 150 0.8 ~24 1,190 4,760
175 0.6 ~9 1,660 2,990 210 0.6 ~14 1,290 3,480 210 0.6 ~24 1,030 3,710
Titanium alloy
JC7550
SPET10
SPMT10
Type
~75 1~9 760 910 ~100 1 ~14 600 1,080 ~100 1 ~24 480 1,150
125 0.8 ~9 760 910 150 0.8 ~14 600 1,080 150 0.8 ~24 480 1,150
175 0.6 ~9 760 760 210 0.6 ~14 600 900 210 0.6 ~24 480 960
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
NOTE
B026
Modular Head Series
Tooling by DIJET
MSGTYPE
SKS GII
Definition of corner shape for programming
■ SPNW10 / SPE(M)T type inserts
■
Attention for profile milling
Corner R for
programming Over cut Remains
R2.5
R3.0 (Standard)
R3.5
R4.0
0
0
0.09
0.23
0.99
0.84
0.71
0.59
● Helical interpolation
●
Calculation of tool pass dia.
dc = Dh − Dc
Tool pass dia. Bore dia. Tool dia.
●
Depth of cut per one circuit should
not exceed max. depth of cut
a
p.
●
Down cutting is recommended,
so tool pass rotation should be
counterclockwise.
◎ In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
● Ramping
Cat. No.
Tool dia.
Dc
(mm)
Effective
cutting
dia.
(mm)
Max.depth
ofcut
a
p
(mm)
Ramping Helical interpolation
Max. ramping
angleθ°
Total cutting length L (mm)
atmax.
a
p
Min. bore dia.
Dh min (mm)
Max.bore dia.
Dh max (mm)
MSG-2025-10 25 9.8 1. 5 1° 95.5 36 48
MSG-3032-10 32 16.8 1. 5 1° 95.5 50 62
MSG-4040-10 40 24.8 1. 5 1° 95.5 66 78
MSG-4042-10 42 26.8 1. 5 1° 95.5 70 82
Tooling by DIJET
B027
Modular Head Series
MQXTYPE
QM MAX
Insert variation
High feed insert
EPMT100312ZER EPMT100312ZER
Shoulder milling insert
ZPMT1003...ZER
0.03mm or less cusp height
gives true 90 degree with no
mismatch
“MIRROR INSERT” for finishing side & bottom face/
contouring milling
YPHW1003...ZER-... YPHW100308ZTR-F1
CBN
High feed insert for unfavorable condition
EPMW100312ZER EPMW100312ZTR EPMW100312ZTR
Adopted PVD coated grade “JC5118” possible to cut general steel, hardened material, titanium alloy and heat-resistant alloy,
tough grade “JC8050” for interrupted cutting, and new PVD coated grade “JC7560” improved heat-fracture resistance & impact
strength and tool life. And, available now uncoated grade “FZ15” for shoulder milling of aluminum alloy.
Moreover, “MIRROR INSERT” YPHW type and shoulder milling insert ZPMT-PL type adopted generic PVD coated grade
“JC8015” that have a wide application, cermet “CX75”, and new PVD coated grade “DH102” for high speed machining in high
hardened material.
And available now CBN grade for “MIRROR INSERT” YPHW type.
High feed and shoulder milling can be processed with
same body. Moreover, adopted “MIRROR INSERT”
achieved high efficient finishing side & bottom face.
MAX
Quick&Mini
Low cutting
force
Vibration
free
Adopted unique 3D geometry insert with low cutting force (25% lower than coventional tool).
QM MAX achieved high efficient machining up to
a
p=1mm.
Maintain stable cutting force & power consumption after 1.7mm depth, in case of deep cavity
milling.
ÌExcellent for vertical wall machining
Multi blades achieves Q=144cc/min.
“QM MAX” MQX type can be possible high efficient machining and longer tool life, due to control the
vibration by the combination of MSN carbide shank holder.
Multi
blades
Shoulder milling
insert for
aluminum alloy
ZPMT1003...ZER-NL
Shoulder milling
insert
(From semi-finishing
to finishing)
ZPMT100308ZER-PL
High hardened steel
EPHW100316ZTR
B028
Modular Head Series
Tooling by DIJET
Tool life comparison
Material: NAK80, 40HRC
Insert No.: EPMT100312ZER (JC8050)
Cutting conditions:
Dc=32mm, Vc=120.6m/min (n=1,200min
-1
),
f=3mm/rev (Vf=3, 600mm/min) (6N),
a
p=0.6mm,
a
e=19mm, Q=41cc/min
Overhunglength: ℓ=100mm, Shoulder milling, Downcut, Dry (Air blow)
Max flank wear (mm)
0.5
0.4
0.3
0.2
0.1
■
■ ■
●
▲▲ ▲
▲
▲
64m (NG)
■
■
■
● ● ●●●
■
●
●
■
●
●
224 (NG)
QM MAX
achieved 384m.
■ ■
■
■
■
■
288m
■
(
Still able to continue
)
QM MAX
Competitor A
Competitor F
●
0 64 128 192 256 320
Cutting length (m)
384
Metal removal rate comparison
Metal removal rate/1kW on S50C
(CC/kW)
■
QM MAX
30
φDc=32mm
ae=20mm
25
20
15
10
■
Competitor A
■
Competitor F
a
p
=1mm, Vf=4.5m/min
24.59
23.08
Metal removal rate Q / kW of QM MAX is 6%-10%
more than the competitor‘s tool. And also, Power
consumption of QM MAX is lower than competitors.
ap
=0.6mm, Vf=12m/min
27.27
24.49
Power Saving Features
■ Cutting performance of QM MAX against competitor
MQXTYPE
QM MAX
Tooling by DIJET
B029
Modular Head Series
MQXTYPE
QM MAX
ZPMT-PL
Series expansion, shoulder milling insert from semi-finishing
to finishing side & bottom face for QM MAX MQX / QXP type.
Adopted 3 grades: PVD coated grade “JC8015” that showed stable performance in raw material up to 36HRC, cast
iron, and stainless steel. / New PVD coated grade “DH102” suitable for high speed machining in high hardened
material. / Cermet “CX75”.
Cutting performance
Surface roughness (bottom)
Material: C50 (raw material), Tool dia.:
Ø25mm
Vc=160.2m/min, fz=0.12mm/t, ap=0.2mm, Overhung length: 60mm
ZPMT-PL CX75 ZPMT-PL JC8015 Competitor I
2. Deflection (side wall) (Z pick=2mm)
Material: SKD11 (60HRC)
1.2379 (60HRC)
Tool dia: Ø26 mm
Vc=180m/min,
fz=0.15mm/t,
ap=2×8=16mm,
ae=0.1mm
(mm)
Overhung length 65mm
Upper surface
Work
ZPMT-PL
DH102
3. Deflection (side wall) (Z pick=3mm)
Material: 50CC50 (raw material), Tool dia: Ø25mm Vc=282.7m/min,
fz=0.12mm/t, ap=3×4=12mm, ae=0.15mm
Overhung length: 60mm
çUpper surface
Work
(mm)
ZPMT-PL
CX75
Upper surface
Work
(mm)
ZPMT-PL
JC8015
Upper surface
Work
Compe-
titor I
Application for choice of insert grade for ZPMT-PL type
Work-
materials
Carbon steel
(C50, C55)
Below 250HB
Die steel
(1.2344, 1.2379)
Below 255HB
Mold steel
(1.2311, P20)
30-36HRC
Mold steel
(1.2311, P21)
38-43HRC
Hardened die steel
(1.2344, 1.2379)
42-52HRC
Hardened die
steel
(1.2344, 1.2379)
55-62HRC
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
Stainless steel
Below
250HB
Titanium alloy
Grades
CX75
(JC8015)
CX75
(JC8015)
JC8015
(DH102)
DH102
(JC8015)
DH102
(JC8015) DH102 JC8015
(DH102)
JC8015
(DH102)
JC8015
(DH102)
B030
Modular Head Series
Tooling by DIJET
MQXTYPE
QM MAX
B015
Modular Head Series
MQX-2016-M8
MQX-2017-M8
MQX-3020-M10
MQX-4020-M10
MQX-4021-M10
MQX-4025-M12
MQX-5025-M12
MQX-4026-M12
MQX-5026-M12
MQX-5030-M16
MQX-5032-M16
MQX-6032-M16
MQX-5035-M16
MQX-6035-M16
MQX-6040-M16
MQX-7040-M16
MQX-6042-M16
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
**
** **
φD
c
φD
b
L
f
MD W
2
2
3
4
4
4
5
4
5
5
5
6
5
6
6
7
6
23
23
30
30
30
35
35
35
35
43
43
43
43
43
43
43
43
14
14
18
18
18
22.5
22.5
22.5
22.5
27
29
29
29
29
32
32
32
M8
M8
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
M16
M16
M16
M16
12
12
14
14
14
17
17
17
17
22
22
22
22
22
26
26
26
16
17
20
20
21
25
25
26
26
30
32
32
35
35
40
40
42
W
●ForShoulder Milling
●ForHighFeed Milling
φD
C
L
f
φDb
MD
0.8
R1.2
φD
C
L
f
φDb
MD
R0.4-R2.0
TSW-2556H
DSW-2563H
0.9
0.9
Recommended Torque
（N・m）
Clamp Screw
●： □： ◎： ○： ※
■BODY
MQXTYPE
Shoulder Milling
Face Milling
Pocket Milling
Slotting
Copy Milling
Helical Interpolation
QM MAX
**
Through Coolant Hole
C
C
C
8
8
9
9
9
10
10
10
10
12
12
12
12
12
14
14
14
B015
Modular Head Series
Tooling by DIJET
2011-015
Through Coolant Hole
■ BODY
Cat. No.
MQX-2016-M8
MQX-2017-M8
MQX-3020-M10
MQX-4020-M10
MQX-4021-M10
MQX-4025-M12
MQX-5025-M12
MQX-4026-M12
MQX-5026-M12
MQX-5030-M16
MQX-5032-M16
MQX-6032-M16
MQX-5035-M16
MQX-6035-M16
MQX-6040-M16
MQX-7040-M16
MQX-6042-M16
Stock
●
●
●
●
●
●
●
●
●
□
●
●
●
●
●
●
●
No.
of
flutes
2
2
3
4
4
4
5
4
5
5
5
6
5
6
6
7
6
Dimensions (mm)
Dc
16
17
20
20
21
25
25
26
26
30
32
32
35
35
40
40
42
L
f Db
23 14
23 14
30 18
30 18
30 18
35
MD
M8
M8
C
8
8
M10 9
M10 9
M10
22.5
35
9
M12
22.5
35
10
M12
22.5
35
10
M12
22.5
43 27
43 29
43 29
43 29
43 29
43 32
43 32
43 32
10
M12 10
M16 12
M16 12
M16 12
M16 12
M16 12
M16 14
M16 14
M16 14
W
12
12
14
14
14
17
17
17
17
22
22
22
22
22
26
26
26
Inserts
EP
**
1003**Z*R
ZPMT1003
**
ZER
YPHW1003
**
ZER-
**
Note) 1. Please refer page B033-B076 for recommended cutting conditions.
2. All cutters are supplied without inserts.
3. Please refer page B009 for recommended tightening torque.
Parts
Clamp Screw
TSW-2556H
DSW-2563H
Clamp Screw
TSW-2556H
DSW-2563H
Recommended Torque
(N・m)
0.9
0.9
Wrench
A-08
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
Tooling by DIJET
B031
Modular Head Series
TYPE
JCTMA
ECO PRODUCT
YPHW100308ZER-15
YPHW100308ZER-F
Polished
YPHW100303ZER-15
MQX
TYPE
QM MAX
MQX
High feed insert
(EPMT100312ZER)
Shoulder milling insert
for aluminum alloy
(ZPMT1003**ZER-NL)
Shoulder milling insert
(From semi-finishing to
finishing)
(ZPMT100308ZER-PL)
“MIRROR INSERT” for
finishing side & bottom face
(YPHW1003**ZER-15)
(YPHW100308ZTR-F1)
(YPHW100308ZER-F)
“MIRROR INSERT” for
finishing side & bottom
face / contouring milling
(YPHW100320ZER-24)
High feed insert for
unfavorable condition
(EPMW100312ZER)
High feed insert for
unfavorable condition
(EPMW100312ZTR)
High hardened steel
(EPHW100316ZTR)
Shoulder milling insert
(EPMT1003**ZER)
(JC7560)
Ro.3
Cutting
condition B033~B036
Cutting
condition B074
Cutting
condition B066~B073
Cutting
condition B048~B058
Cutting
condition B059~B065
Cutting
condition B033~B036
Cutting
condition B033~B036
Cutting
condition B037~B039
Cutting
condition B040~B047
B032
Modular Head Series
Tooling by DIJET
Shoulder milling insert
from semi-finishing
to finishing
“MIRROR INSERT” for
finishing side &
bottom face/
contouring milling
YPHW100303ZER-15
YPHW100308ZER-15
YPHW100308ZER-F
YPHW100320ZER-24
ZPMT100304ZER-PL
ZPMT100308ZER-PL
ZPMT100320ZER-PL
M
M
M
H
H
H
H
●
●
●
●●
●●
◦
●●
●
●
◦
●
●
●
●
●●
10 inserts per case.
Discrimination of grade for MQX / QXP insert
Each grade shows different mark around the hole for fool proof.
Discrimination
mark
JC5118 JC8050 / JC7560
●
Standard stock items
◎:
soon to be stocked
○:
Soon to be deleted
MQXTYPE
QM MAX
Type
High feed insert
High feed insert for
unfavourable condition
High hardened steel
Shouldermilling
insert
Shoulder milling insert
for aluminum alloy
Cat. No.
EPMT100312ZER
EPMW100312ZER
EPMW100312ZTR
EPHW100316ZTR
ZPMT100304ZER
ZPMT100308ZER
ZPMT100320ZER
ZPMT100308ZER-NL
ZPMT100320ZER-NL
ZPMT100304ZER-NL
Tole-
rance
M
M
M
H
M
M
M
M
M
M
PVD coated
JC5118
JC8118
DH102
JC7560
JC8015
JC8050
◦ ● ●
●
●
●
●
●
●
●
●
●
●
●
●
◎
●
◦
◦
◦
◦
◦
Cermet
Uncoated
A
Dimensions (mm)
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
T
3.2
3.2
3.2
3.2
3.2
3.2
3.4
3.4
3.4
3.4
3.4
3.4
3.35
3.35
3.35
3.35
B
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
r
ε
1.2
1.2
1.6
0.4
0.8
2.0
0.4
0.8
2.0
0.4
0.8
2.0
0.3
0.8
0.8
2.0
θ°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
FZ 15
FC 18
CX75
Tooling by DIJET
B033
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS
● MQX type (EPMT/W type insert) + MSN Carbide Shank Holder
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No.of teeth 2N No.of teeth 3N No. of teeth 4N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50,C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
(JC8118)
~70 0.6 ~10 3,600 4,900 ~70 0.6 ~14 2,850 5,800 ~70 0.6 ~14 2,850 7,700
120 0.5 ~10 3,600 4,500 120 0.5 ~14 2,850 5,300 120 0.5 ~14 2,850 7,000
160 0.35 ~10 3,000 4,200 190 0.35 ~14 2,400 4,900 190 0.35 ~14 2,400 6,500
Die steel
SKD61, SKD11
(1.2344,1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
(JC8118)
~70 0.6 ~10 3,600 4,900 ~70 0.6 ~14 2,850 5,800 ~70 0.6 ~14 2,850 7,700
120 0.5 ~10 3,600 4,500 120 0.5 ~14 2,850 5,300 120 0.5 ~14 2,850 7,000
160 0.35 ~10 3,000 4,200 190 0.35 ~14 2,400 4,900 190 0.35 ~14 2,400 6,500
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36 HRC
JC7560
(JC8050)
(JC5118)
(JC8118)
~70 0.6 ~10 3,600 4,900 ~70 0.6 ~14 2,850 5,800 ~70 0.6 ~14 2,850 7,700
120 0.5 ~10 3,600 4,500 120 0.5 ~14 2,850 5,300 120 0.5 ~14 2,850 7,000
160 0.35 ~10 3,000 4,200 190 0.35 ~14 2,400 4,900 190 0.35 ~14 2,400 6,500
Mold steel
NAK80, HPM1, P21
(1.2311,P21)
38-43HRC
JC8050
(JC5118)
(JC8118)
~70 0.5 ~10 1,900 2,600 ~70 0.5 ~14 1,500 3,050 ~70 0.5 ~14 1,500 4,050
120 0.3 ~10 1,900 2,400 120 0.3 ~14 1,500 2,800 120 0.3 ~14 1,500 3,700
160 0.2 ~10 1,600 2,200 190 0.2 ~14 1,250 2,600 190 0.2 ~14 1,250 3,400
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
42-52HRC
JC8118
JC5118
(JC8050)
~70 0.4 ~10 1,400 1,400 ~70 0.4 ~14 1,100 1,650 ~70 0.4 ~14 1,100 2,200
120 0.3 ~10 1,400 1,400 120 0.3 ~14 1,100 1,650 120 0.3 ~14 1,100 2,200
160 – – – – 190 – – – – 190 – – – –
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC8118
C5118
EPMW type
~70 0.15 ~10 600 180 ~70 0.15 ~14 500 230 ~70 0.15 ~14 500 300
120 0.1 ~10 600 180 120 0.1 ~14 500 230 120 0.1 ~14 500 300
160 – – – – 190 – – – – 190 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
JC8118
JC5118
(JC7560)
~70 0.8 ~10 3,000 5,000 ~70 0.8 ~14 2,400 6,000 ~70 0.8 ~14 2,400 8,000
120 0.6 ~10 3,000 4,500 120 0.6 ~14 2,400 5,400 120 0.6 ~14 2,400 7,200
160 0.5 ~10 2,200 3,750 190 0.5 ~14 1,750 4,500 190 0.5 ~14 1,750 6,000
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
~70 0.6 ~10 3,100 4,200 ~70 0.6 ~14 2,500 5,100 ~70 0.6 ~14 2,500 6,800
120 0.5 ~10 3,000 4,000 120 0.5 ~14 2,400 4,900 120 0.5 ~14 2,400 6,500
160 0.35 ~10 3,000 4,000 190 0.35 ~14 2,400 4,900 190 0.35 ~14 2,400 6,500
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
(JC8118)
~70 0.5 ~10 1,200 960 ~70 0.5 ~14 950 1,140 ~70 0.5 ~14 950 1,500
120 0.3 ~10 1,200 960 120 0.3 ~14 950 1,140 120 0.3 ~14 950 1,500
160 0.2 ~10 1,200 960 190 0.2 ~14 950 1,140 190 0.2 ~14 950 1,500
Inconel
(INCO718)
JC8118
JC5118
(JC8050)
(JC7560)
~70 0.5 ~10 630 380 ~70 0.5 ~14 500 450 ~70 0.5 ~14 500 600
120 0.3 ~10 630 380 120 0.3 ~14 500 450 120 0.3 ~14 500 600
160 0.2 ~10 630 380 190 0.2 ~14 500 450 190 0.2 ~14 500 600
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
NOTE
B034
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS
● MQX type (EPMT/W type insert) + MSN Carbide Shank Holder
MQXTYPE
QM MAX
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No.o fteeth 4N No.of teeth 5N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50,C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
(JC8118)
90 0.8
~
19 2,300 6,200
~
90 0.8
~
19 2,300 7,700
140 0.6
~
19 2,300 5,600 140 0.6
~
19 2,300 7,000
210 0.4
~
19 1,900 5,200 210 0.4
~
19 1,900 6,500
Die steel
SKD61, SKD11
(1.2344,1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
(JC8118)
~
90 0.8
~
19 2,300 6,200
~
90 0.8
~
19 2,300 7,700
140 0.6
~
19 2,300 5,600 140 0.6
~
19 2,300 7,000
210 0.4
~
19 1,900 5,200 210 0.4
~
19 1,900 6,500
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
(JC8118)
~
90 0.8
~
19 2,300 6,200
~
90 0.8
~
19 2,300 7,700
140 0.6
~
19 2,300 5,600 140 0.6
~
19 2,300 7,000
210 0.4
~
19 1,900 5,200 210 0.4
~
19 1,900 6,500
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
(JC8118)
~
90 0.6
~
19 1,200 3,250
~
90 0.6
~
19 1,200 4,050
140 0.4
~
19 1,200 3,000 140 0.4
~
19 1,200 3,700
210 0.3
~
19 1,000 2,700 210 0.3
~
19 1,000 3,400
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
JC5118
(JC8050)
~
90 0.4
~
19 900 1,800
~
90 0.4
~
19 900 2,250
140 0.3
~
19 900 1,800 140 0.3
~
19 900 2,250
210
————
210
— — — —
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC8118
JC5118
EPMW type
~
90 0.15
~
19 400 240
~
90 0.15
~
19 400 300
140 0.1
~
19 400 240 140 0.1
~
19 400 300
210
————
210
————
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8118
JC5118
(JC7560)
~
90 0.8
~
19 1,900 6,400
~
90 0.8
~
19 1,900 8,000
140 0.6
~
19 1,900 5,800 140 0.6
~
19 1,900 7,200
210 0.5
~
19 1,600 4,800 210 0.5
~
19 1,600 6,000
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
~
90 0.8
~
19 2,000 5,450
~
90 0.8
~
19 2,000 6,800
140 0.6
~
19 2,000 5,200 140 0.6
~
19 2,000 6,500
210 0.35
~
19 1,900 4,950 210 0.35
~
19 1,900 6,200
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
(JC8118)
~
90 0.5
~
19 750 1,200
~
90 0.5
~
19 750 1,500
140 0.3
~
19 750 1,200 140 0.3
~
19 750 1,500
210 0.2
~
19 750 1,200 210 0.2
~
19 750 1,500
Inconel
(INCO718)
JC5118
(JC8050)
(JC7560)
(JC8118)
~
90 0.5
~
19 400 480
~
90 0.5
~
19 400 600
140 0.3
~
19 400 480 140 0.3
~
19 400 600
210 0.2
~
19 400 480 210 0.2
~
19 400 600
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
B035
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS
● MQX type (EPMT/W type insert) + MSN Carbide Shank Holder
MQXTYPE
QM MAX
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No. of teeth 5N No. of teeth 6N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50,C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
(JC8118)
~
100 0.8
~
25 1,900 6,350
~
100 0.8
~
25 1,900 7,600
150 0.6
~
25 1,800 6,000 150 0.6
~
25 1,800 7,200
210 0.4
~
25 1,500 5,000 210 0.4
~
25 1,500 6,000
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
(JC8118)
~
100 0.8
~
25 1,900 6,350
~
100 0.8
~
25 1,900 7,600
150 0.6
~
25 1,800 6,000 150 0.6
~
25 1,800 7,200
210 0.4
~
25 1,500 5,000 210 0.4
~
25 1,500 6,000
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050
(JC5118)
(JC8118)
~
100 0.8
~
25 1,900 6,350
~
100 0.8
~
25 1,900 7,600
150 0.6
~
25 1,800 6,000 150 0.6
~
25 1,800 7,200
210 0.4
~
25 1,500 5,000 210 0.4
~
25 1,500 6,000
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
(JC8118)
~
100 0.6
~
25 950 3,200
~
100 0.6
~
25 950 3,800
150 0.4
~
25 950 3,200 150 0.4
~
25 950 3,800
210 0.3
~
25 800 2,650 210 0.3
~
25 800 3,200
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
JC5118
(JC8050)
~
100 0.4
~
25 700 1,750
~
100 0.4
~
25 700 2,100
150 0.3
~
25 700 1,750 150 0.3
~
25 700 2,100
210
————
210
————
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC8118
JC5118
EPMW type
~
100 0.15
~
25 300 250
~
100 0.15
~
25 300 300
150 0.1
~
25 300 250 150 0.1
~
25 300 300
210
————
210
— — — —
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8118
JC5118
(JC7560)
~
100 1
~
25 1,500 6,250
~
100 1
~
25 1,500 7,500
150 0.8
~
25 1,500 5,750 150 0.8
~
25 1,500 6,900
210 0.6
~
25 1,250 4,850 210 0.6
~
25 1,250 5,800
Stainless steel
SUS304
Below 250HB
(JC7560)
JC8050
~
100 0.8
~
25 1,700 5,700
~
100 0.8
~
25 1,700 6,800
150 0.6
~
25 1,600 5,350 150 0.6
~
25 1,600 6,400
210 0.35
~
25 1,500 5,000 210 0.35
~
25 1,500 6,000
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
(JC8118)
~
100 0.5
~
25 600 1,250
~
100 0.5
~
25 600 1,500
150 0.3
~
25 600 1,250 150 0.3
~
25 600 1,500
210 0.2
~
25 600 1,250 210 0.2
~
25 600 1,500
Inconel
(INCO718)
JC5118
(JC8050)
(JC7560)
(JC8118)
~
100 0.5
~
25 300 500
~
100 0.5
~
25 300 580
150 0.3
~
25 300 500 150 0.3
~
25 300 580
210 0.2
~
25 300 500 210 0.2
~
25 300 580
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
B036
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS
● MQX type (EPMT/W type insert) + MSN Carbide Shank Holder
MQXTYPE
QM MAX
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
Work
Materials
Insert
Grades
Tool dia. (mm)
40/42 40
No. of teeth 6N No. oft eeth 7N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbonsteel
S50C, S55C
(C50,C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
(JC8118)
~
100 0.8
~
32 1,500 6,300
~
100 0.8
~
32 1,500 7,500
150 0.6
~
32 1,400 5,900 150 0.6
~
32 1,400 7,000
210 0.4
~
32 1,200 5,000 210 0.4
~
32 1,200 6,000
Die steel
SKD61, SKD11
(1.2344,1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
(JC8118)
~
100 0.8
~
32 1,500 6,300
~
100 0.8
~
32 1,500 7,500
150 0.6
~
32 1,400 5,900 150 0.6
~
32 1,400 7,000
210 0.4
~
32 1,200 5,000 210 0.4
~
32 1,200 6,000
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
(JC8118)
~
100 0.8
~
32 1,500 6,300
~
100 0.8
~
32 1,500 7,500
150 0.6
~
32 1,400 5,900 150 0.6
~
32 1,400 7,000
210 0.4
~
32 1,200 5,000 210 0.4
~
32 1,200 6,000
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
(JC8118)
~
100 0.6
~
32 750 3,000
~
100 0.6
~
32 750 3,500
150 0.4
~
32 750 3,000 150 0.4
~
32 750 3,500
210 0.3
~
32 620 2,500 210 0.3
~
32 620 2,900
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
42-52HRC
JC8118
JC5118
(JC8050)
~
100 0.4
~
32 550 1,650
~
100 0.4
~
32 550 1,900
150 0.3
~
32 550 1,650 150 0.3
~
32 550 1,900
210
————
210
————
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC8118
JC5118
EPMW type
~
100 0.15
~
32 250 240
~
100 0.15
~
32 250 280
150 0.1
~
32 250 240 150 0.1
~
32 250 280
210
————
210
————
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8118
JC5118
(JC7560)
~
100 1
~
32 1,200 6,150
~
100 1
~
32 1,200 7,200
150 0.8
~
32 1,200 5,650 150 0.8
~
32 1,200 6,600
210 0.6
~
32 1,000 4,700 210 0.6
~
32 1,000 5,500
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
~
100 0.8
~
32 1,350 5,850
~
100 0.8
~
32 1,350 6,800
150 0.6
~
32 1,300 5,550 150 0.6
~
32 1,300 6,500
210 0.35
~
32 1,200 5,150 210 0.35
~
32 1,200 6,000
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
(JC8118)
~
100 0.5
~
32 480 1,150
~
100 0.5
~
32 480 1,350
150 0.3
~
32 480 1,150 150 0.3
~
32 480 1,350
210 0.2
~
32 480 1,150 210 0.2
~
32 480 1,350
Inconel
(INCO718)
JC5118
(JC8050)
(JC7560)
(JC8118)
~
100 0.5
~
32 250 450
~
100 0.5
~
32 250 520
150 0.3
~
32 250 450 150 0.3
~
32 250 520
210 0.2
~
32 250 450 210 0.2
~
32 250 520
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
B037
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS/ HIGH SPEED MACHINING
● MQX type (EPHW type insert) + MSN Carbide Shank Holder
MQXTYPE
QM MAX
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17
No. of teeth 2N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
~
70 0.30
~
10 1,790 2,860
100 0.25
~
10 1,610 2,060
130 0.20
~
10 1,430 1,370
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
70 0.20
~
10 1,590 950
100 0.15
~
10 1,430 770
130 0.10
~
10 1,270 610
Work
Materials
Insert
Grades
Tool dia.(mm)
20 20/21
No. of teeth 3N No. of teeth 4N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
~
80 0.30
~
14 1,430 3,430
~
80 0.30
~
14 1,430 3,060
120 0.25
~
14 1,290 2,480 120 0.25
~
14 1,290 3,300
160 0.20
~
14 1,140 1,640 160 0.20
~
14 1,140 2,190
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
80 0.20
~
14 1,270 1,140
~
80 0.20
~14
1,270 1,520
120 0.15
~
14 1,140 920 120 0.15
~
14 1,140 1,230
160 0.10
~
14 1,020 730 160 0.10
~
14 1,020 980
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
B038
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS/ HIGH SPEED MACHINING
● MQX type (EPHW type insert) + MSN Carbide Shank Holder
MQXTYPE
QM MAX
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No. of teeth 4N No. of teeth 5N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
~
100 0.30
~
18 1,150 3,680
~
100 0.30
~
18 1,150 4,600
150 0.25
~
18 1,040 2,660 150 0.25
~
18 1,040 3,330
200 0.25
~
18 920 1,770 200 0.20
~
18 920 2,210
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
100 0.20
~
18 1,020 1,220
~
100 0.20
~
18 1,020 1,530
150 0.15
~
18 920 990 150 0.15
~
18 920 1,240
200 0.10
~
18 820 790 200 0.10
~
18 820 980
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No.of teeth 5N No.of teeth 6N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
~
130 0.30
~
24 900 3,600
~
130 0.30
~
24 900 4,320
190 0.25
~
24 810 2,590 100 0.25
~
24 810 3,110
250 0.20
~
24 720 1,730 250 0.20
~
24 720 2,070
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
130 0.20
~
24 800 1,200
~
130 0.20
~
24 800 1,440
190 0.15
~
24 720 970 190 0.15
~
24 720 1,160
250 0.10
~
24 640 770 250 0.10
~
24 640 920
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
B039
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS/ HIGH SPEED MACHINING
● MQX type (EPHW type insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tooldia.(mm)
40/42 40
No. of teeth 6N No. of teeth 7N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Hardened die steel
SKD61, DAC, DHA
(1.2344,1 .2379)
42-52HRC
JC8118
~
130 0.30
~
32 720 3,460
~
130 0.30
~
32 720 4,030
190 0.25
~
32 650 2,500 190 0.25
~
32 650 2,910
250 0.20
~
32 580 1,670 250 0.20
~
32 580 1,950
Hardened die steel
SKD11, SLD,DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
130 0.20
~
32 640 1,150
~
130 0.20
~
32 640 1,340
190 0.15
~
32 580 940 190 0.15
~
32 580 1,100
250 0.10
~
32 510 740 250 0.10
~
32 510 860
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
B040
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS
● MQX type (ZPMT type insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia .(mm)
16/17 20 20/21
No. of teeth 2N No. of teeth 3N No. of teeth 4N
ℓ
(mm) a
p
(mm)
a
p
×
a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) a
p
(mm)
a
p
×
a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) a
p
(mm)
a
p
×
a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50,C55)
Below 250HB
JC5118
(JC8050)
~70 ~6.0 ~13.0 3,180 760 ~70 ~6.0 ~16.0 2,550 920 ~70 ~6.0 ~16.0 2,550 1,220
120 ~4.0 ~4.0 2,860 630 120 ~5.0 ~8.0 2,300 760 120 ~5.0 ~8.0 2,300 1,010
160 ~3.0 ~2.0 2,540 500 190 ~4.0 ~4.0 2,040 620 190 ~4.0 ~4.0 2,040 820
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~70 ~6.0 ~13.0 2,990 600 ~70 ~6.0 ~16.0 2,390 720 ~70 ~6.0 ~16.0 2,390 960
120 ~4.0 ~4.0 2,690 480 120 ~5.0 ~8.0 2,150 580 120 ~5.0 ~8.0 2,150 770
160 ~3.0 ~2.0 2,390 380 190 ~4.0 ~4.0 1,910 460 190 ~4.0 ~4.0 1,910 610
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
(JC5118)
~70 ~6.0 ~8.0 2,390 480 ~70 ~6.0 ~16.0 1,910 570 ~70 ~6.0 ~16.0 1,910 760
120 ~3.0 ~3.0 2,150 390 120 ~4.0 ~8.0 1,720 460 120 ~4.0 ~8.0 1,720 620
160 ~2.0 ~1.6 1,910 310 190 ~3.0 ~4.0 1,530 370 190 ~3.0 ~4.0 1,530 490
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~70 ~7.0 ~13.0 2,990 720 ~70 ~6.0 ~18.0 2,390 860 ~70 ~6.0 ~18.0 2,390 1,150
120 ~4.0 ~4.0 2,690 590 120 ~5.0 ~10.0 2,150 710 120 ~5.0 ~10.0 2,150 950
160 ~3.0 ~2.0 2,390 480 190 ~4.0 ~5.0 1,910 570 190 ~4.0 ~5.0 1,910 760
Stainless steel
SUS304
Below 250HB
JC8050
~70 ~6.0 ~13.0 2,990 600 ~70 ~6.0 ~16.0 2,390 720 ~70 ~6.0 ~16.0 2,390 960
120 ~3.6 ~3.6 2,690 480 120 ~5.0 ~8.0 2,150 580 120 ~5.0 ~8.0 2,150 770
160 ~2.5 ~2.0 2,390 380 190 ~4.0 ~4.0 1,910 460 190 ~4.0 ~4.0 1,910 610
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
B041
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS
● MQX type (ZPMT type insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No. of teeth 4N No. of teeth 5N
ℓ
(mm)
ap
(mm)
ap
×
ae
(mm
2
)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ap
×
ae
(mm
2
)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~90 ~6.0 ~20.0 2,040 980 ~90 ~6.0 ~20.0 2,040 1,220
140 ~5.0 ~10.0 1,840 810 140 ~5.0 ~10.0 1,840 1,010
210 ~4.0 ~8.0 1,630 660 210 ~4.0 ~8.0 1,630 820
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~90 ~6.0 ~20.0 1,910 770 ~90 ~6.0 ~20.0 1,910 960
140 ~5.0 ~10.0 1,720 620 140 ~5.0 ~10.0 1,720 770
210 ~4.0 ~8.0 1,530 490 210 ~4.0 ~8.0 1,530 610
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
(JC5118)
~90 ~6.0 ~20.0 1,530 610 ~90 ~6.0 ~20.0 1,530 760
140 ~4.0 ~10.0 1,380 500 140 ~4.0 ~10.0 1,380 620
210 ~3.0 ~8.0 1,220 390 210 ~3.0 ~8.0 1,220 490
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~90 ~6.0 ~25.0 1,910 920 ~90 ~6.0 ~25.0 1,910 1,150
140 ~5.0 ~12.0 1,720 760 140 ~5.0 ~12.0 1,720 950
210 ~4.0 ~9.0 1,530 610 210 ~4.0 ~9.0 1,530 760
Stainless steel
SUS304
Below 250HB
JC8050
~90 ~6.0 ~20.0 1,910 770 ~90 ~6.0 ~20.0 1,910 960
140 ~5.0 ~10.0 1,720 620 140 ~5.0 ~10.0 1,720 770
210 ~4.0 ~8.0 1,530 490 210 ~4.0 ~8.0 1,530 610
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
B042
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS
● MQX type (ZPMT type insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No.of teeth 5N
No.of teeth 6N
ℓ
(mm)
ap
(mm)
ap
×
ae
(mm
2
)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ap
×
ae
(mm
2
)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50,C55)
Below 250HB
JC5118
(JC8050)
~
100
~
6.0
~
22.0 1,590 950
~
100
~
6.0
~
22.0 1,590 1,140
150
~
5.0
~
15.0 1,430 780 150
~
5.0
~
15.0 1,430 940
210
~
4.0
~
8.0 1,270 630 210
~
4.0
~
8.0 1,270 760
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~
100
~
6.0
~
22.0 1,490 740
~
100
~
6.0
~
22.0 1,490 890
150
~
5.0
~
15.0 1,340 600 150
~
5.0
~
15.0 1,340 720
210
~
4.0
~
8.0 1,190 480 210
~
4.0
~
8.0 1,190 570
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
(JC5118)
~
100
~
6.0
~
22.0 1,190 590
~
100
~
6.0
~
22.0 1,190 710
150
~
5.0
~
15.0 1,070 480 150
~
5.0
~
15.0 1,070 580
210
~
4.0
~
8.0 950 380 210
~
4.0
~
8.0 950 460
Grey & Nodular
cast iron
FC,FCD
(GG,GGG)
Below 300HB
JC5118
~
100
~
6.0
~
24.0 1,490 890
~
100
~
6.0
~
24.0 1,490 1,070
150
~
5.0
~
16.0 1,340 730 150
~
5.0
~
16.0 1,340 880
210
~
4.0
~
9.0 1,190 590 210
~
4.0
~
9.0 1,190 710
Stainless steel
SUS304
Below 250HB
JC8050
~
100
~
6.0
~
22.0 1,490 740
~
100
~
6.0
~
22.0 1,490 890
150
~
5.0
~
15.0 1,340 600 150
~
5.0
~
15.0 1,340 720
210
~
4.0
~
8.0 1,190 480 210
~
4.0
~
8.0 1,190 570
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
B043
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS
● MQX type (ZPMT type insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
40/42 40
No. of teeth 6N No. of teeth 7N
ℓ
(mm)
ap
(mm)
ap
×
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ap
×
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~
100
~
6.0
~
28.0 1,270 920
~
100
~
6.0
~
28.0 1,270 1,070
150
~
5.0
~
20.0 1,140 750 150
~
5.0
~
20.0 1,140 880
210
~
4.0
~
10.0 1,010 610 210
~
4.0
~
10.0 1,010 710
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~
100
~
6.0
~
28.0 1,190 590
~
100
~
6.0
~
28.0 1,190 690
150
~
5.0
~
20.0 1,070 450 150
~
5.0
~
20.0 1,070 520
210
~
4.0
~
10.0 950 320 210
~
4.0
~
10.0 950 370
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
(JC5118)
~
100
~
6.0
~
28.0 950 570
~
100
~
6.0
~
28.0 950 660
150
~
5.0
~
20.0 860 460 150
~
5.0
~
20.0 860 530
210
~
4.0
~
10.0 760 360 210
~
4.0
~
10.0 760 420
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~
100
~
6.0
~
32.0 1,190 860
~
100
~
6.0
~
32.0 1,190 1,000
150
~
5.0
~
24.0 1,070 710 150
~
5.0
~
24.0 1,070 820
210
~
4.0
~
12.0 950 570 210
~
4.0
~
12.0 950 670
Stainless steel
SUS304
Below 250HB
JC8050
~
100
~
6.0
~
28.0 1,190 590
~
100
~
6.0
~
28.0 1,190 690
150
~
5.0
~
20.0 1,070 450 150
~
5.0
~
20.0 1,070 520
210
~
4.0
~
10.0 950 320 210
~
4.0
~
10.0 950 370
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
B044
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS/LOW DEPTH OF CUT AND HIGH FEED
● MQX type (ZPMT 100320ZER insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No. of teeth 2N No. of teeth 3N No. of teeth 4N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~
70 0.4
~
10 3,380 4,060
~
70 0.4
~
14 2,700 4,860
~
70 0.4
~
14 2,700 6,480
120 0.3
~
10 3,040 3,290 120 0.3
~
14 2,430 3,940 120 0.3
~
14 2,430 5,250
160 0.25
~
10 2,700 2,600 190 0.25
~
14 2,160 3,110 190 0.25
~
14 2,160 4,150
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~
70 0.4
~
10 3,180 3,820
~
70 0.4
~
14 2,550 4,590
~
70 0.4
~
14 2,550 6,120
120 0.3
~
10 2,860 3,090 120 0.3
~
14 2,300 3,720 120 0.3
~
14 2,300 4,960
160 0.25
~
10 2,540 2,440 190 0.25
~
14 2,040 2,940 190 0.25
~
14 2,040 3,920
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050
(JC5118)
~
70 0.4
~
10 3,180 3,820
~
70 0.4
~
14 2,550 4,590
~
70 0.4
~
14 2,550 6,120
120 0.3
~
10 2,860 3,090 120 0.3
~
14 2,300 3,720 120 0.3
~
14 2,300 4,960
160 0.25
~
10 2,540 2,440 190 0.25
~
14 2,040 2,940 190 0.25
~
14 2,040 3,920
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~
70 0.4
~
10 2,980 4,200
~
70 0.4
~
14 2,390 5,020
~
70 0.4
~
14 2,390 6,690
120 0.35
~
10 2,680 3,400 120 0.35
~
14 2,150 4,070 120 0.35
~
14 2,150 5,430
160 0.3
~
10 2,380 2,690 190 0.3
~
14 1,910 3,210 190 0.3
~
14 1,910 4,280
Stainless steel
SUS304
Below 250HB
JC8050
~
70 0.4
~
10 3,380 4,060
~
70 0.4
~
14 2,700 4,860
~
70 0.4
~
14 2,700 6,480
120 0.3
~
10 3,040 3,290 120 0.3
~
14 2,430 3,940 120 0.3
~
14 2,430 5,250
160 0.25
~
10 2,700 2,600 190 0.25
~
14 2,160 3,110 190 0.25
~
14 2,160 4,150
Titanium alloy
(Ti-6Al-4V)
JC5118
(JC8050)
~
70 0.3
~
10 1,200 960
~
70 0.4
~
14 950 1,140
~
70 0.4
~
14 950 1,520
120 0.2
~
10 1,200 960 120 0.3
~
14 950 1,140 120 0.3
~
14 950 1,520
160 0.15
~
10 1,200 960 190 0.25
~
14 950 1,140 190 0.25
~
14 950 1,520
Inconel
(INCO718)
JC5118
(JC8050)
~
70 0.3
~
10 630 380
~
70 0.4
~
14 500 450
~
70 0.4
~
14 500 600
120 0.2
~
10 630 380 120 0.3
~
14 500 450 120 0.3
~
14 500 600
160 0.15
~
10 630 380 190 0.25
~
14 500 450 190 0.25
~
14 500 600
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
B045
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS/LOW DEPTH OF CUT AND HIGH FEED
● MQX type (ZPMT 100320ZER insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No.of teeth 4N No. of teeth 5N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~90 0.4 ~19 2,160 5,180 ~90 0.4 ~19 2,160 6,480
140 0.3 ~19 1,940 4,200 140 0.3 ~19 1,940 5,250
210 0.25 ~19 1,730 3,320 210 0.25 ~19 1,730 4,150
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~90 0.4 ~19 2,040 4,900 ~90 0.4 ~19 2,040 6,120
140 0.3 ~19 1,840 3,970 140 0.3 ~19 1,840 4,960
210 0.25 ~19 1,630 3,140 210 0.25 ~19 1,630 3,920
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050
(JC5118)
~90 0.4 ~19 2,040 4,900 ~90 0.4 ~19 2,040 6,120
140 0.3 ~19 1,840 3,970 140 0.3 ~19 1,840 4,960
210 0.25 ~19 1,630 3,140 210 0.25 ~19 1,630 3,920
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below300HB
JC5118
~90 0.4 ~19 1,910 5,350 ~90 0.4 ~19 1,910 5,730
140 0.35 ~19 1,720 4,330 140 0.35 ~19 1,720 4,640
210 0.3 ~19 1,530 3,420 210 0.3 ~19 1,530 3,670
Stainless steel
SUS304
Below250HB
JC8050
~90 0.4 ~19 2,160 5,180 ~90 0.4 ~19 2,160 6,480
140 0.3 ~19 1,940 4,200 140 0.3 ~19 1,940 5,250
210 0.25 ~19 1,730 3,320 210 0.25 ~19 1,730 4,150
Titanium alloy
(Ti-6Al-4V)
JC5118
(JC8050)
~90 0.3 ~19 750 1,200 ~90 0.3 ~19 750 1,500
140 0.2 ~19 750 1,200 140 0.2 ~19 750 1,500
210 0.15 ~19 750 1,200 210 0.15 ~19 750 1,500
Inconel
(INCO718)
JC5118
(JC8050)
~90 0.3 ~19 400 480 ~90 0.3 ~19 400 600
140 0.2 ~19 400 480 140 0.2 ~19 400 600
210 0.15 ~19 400 480 210 0.15 ~19 400 600
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
B046
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS/LOW DEPTH OF CUT AND HIGH FEED
● MQX type (ZPMT 100320ZER insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No. of teeth 5N No. of teeth 6N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon
steel
S50C, S55C
(C50,C55)
Below 250HB
JC5118
(JC8050)
~100 0.4 ~25 1,690 5,070 ~100 0.4 ~25 1,690 6,080
150 0.35 ~25 1,690 5,070 150 0.35 ~25 1,690 6,080
210 0.3 ~25 1,520 4,110 210 0.3 ~25 1,520 4,930
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~100 0.4 ~25 1,590 4,770 ~100 0.4 ~25 1,590 5,720
150 0.35 ~25 1,590 4,770 150 0.35 ~25 1,590 5,720
210 0.3 ~25 1,430 3,860 210 0.3 ~25 1,430 4,640
Mold steel
HPM7, PX5, P20
(1.2311,P20)
30-36HRC
JC8050
(JC5118)
~100 0.4 ~25 1,590 4,770 ~100 0.4 ~25 1,590 5,720
150 0.35 ~25 1,590 4,770 150 0.35 ~25 1,590 5,720
210 0.3 ~25 1,430 3,860 210 0.3 ~25 1,430 4,640
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~100 0.4 ~25 1,490 5,220 ~100 0.4 ~25 1,490 6,260
150 0.35 ~25 1,490 5,220 150 0.35 ~25 1,490 6,260
210 0.3 ~25 1,340 4,230 210 0.3 ~25 1,340 5,070
Stainless steel
SUS304
Below 250HB
JC8050
~100 0.4 ~25 1,690 5,070 ~100 0.4 ~25 1,690 6,080
150 0.35 ~25 1,690 5,070 150 0.35 ~25 1,690 6,080
210 0.3 ~25 1,520 4,110 210 0.3 ~25 1,520 4,930
Titanium alloy
(Ti-6Al-4V)
JC5118
(JC8050)
~100 0.3 ~25 600 1,250 ~100 0.3 ~25 600 1,500
150 0.25 ~25 600 1,250 150 0.2 ~25 600 1,500
210 0.2 ~25 600 1,250 210 0.15 ~25 600 1,500
Inconel
(INCO718)
JC5118
(JC8050)
~100 0.3 ~25 300 500 ~100 0.3 ~25 300 580
150 0.25 ~25 300 500 150 0.25 ~25 300 580
210 0.2 ~25 300 500 210 0.2 ~25 300 580
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
B047
Modular Head Series
■ RECOMMENDED CUTTING CONDITIONS/LOW DEPTH OF CUT AND HIGH FEED
● MQX type (ZPMT 100320ZER insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Too ldia. (mm)
40/42 40
No. of teeth 6N No. oft eeth 7N
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~100 0.4 ~32 1,350 4,860 ~100 0.4 ~32 1,350 5,670
150 0.35 ~32 1,350 4,860 150 0.35 ~32 1,350 5,670
210 0.3 ~32 1,220 3,940 210 0.3 ~32 1,220 4,590
Die steel
SKD61, SKD11
(1.2344,1.2379)
Below 255HB
JC5118
(JC8050)
~100 0.4 ~32 1,270 4,570 ~100 0.4 ~32 1,270 5,330
150 0.35 ~32 1,270 4,570 150 0.35 ~32 1,270 5,330
210 0.3 ~32 1,140 3,700 210 0.3 ~32 1,140 4,320
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050
(JC5118)
~100 0.4 ~32 1,270 4,570 ~100 0.4 ~32 1,270 5,330
150 0.35 ~32 1,270 4,570 150 0.35 ~32 1,270 5,330
210 0.3 ~32 1,140 3,700 210 0.3 ~32 1,140 4,320
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~100 0.4 ~32 1,190 5,000 ~100 0.4 ~32 1,190 5,830
150 0.35 ~32 1,190 5,000 150 0.35 ~32 1,190 5,830
210 0.3 ~32 1,070 4,050 210 0.3 ~32 1,070 4,720
Stainless steel
SUS304
Below 250HB
JC8050
~100 0.4 ~32 1,350 4,860 ~100 0.4 ~32 1,350 5,670
150 0.35 ~32 1,350 4,860 150 0.35 ~32 1,350 5,670
210 0.3 ~32 1,220 3,940 210 0.3 ~32 1,220 4,590
Titanium alloy
(Ti-6Al-4V)
JC5118
(JC8050)
~100 0.3 ~32 480 1,150 ~100 0.3 ~32 480 1,350
150 0.25 ~32 480 1,150 150 0.25 ~32 480 1,350
210 0.2 ~32 480 1,150 210 0.2 ~32 480 1,350
Inconel
(INCO718)
JC5118
(JC8050)
~100 0.3 ~32 250 450 ~100 0.3 ~32 250 520
150 0.25 ~32 250 450 150 0.25 ~32 250 520
210 0.2 ~32 250 450 210 0.2 ~32 250 520
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
B048
Modular Head Series
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS/UP & DOWN FINISHING
● MQX type (YPHW-15/-F type insert) + MSN Carbide Shank Holder
ℓ: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut, n: Spindle speed, Vf: Feed speed
MQXTYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No.of teeth 2N No.of teeth 3N No.of teeth 4N
ℓ
(mm)
Pf
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
Pf
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
Pf
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50,C55)
Below 250HB
JC8015
(DH102)
~
70 0.5 <0.2 8,950 2,680
~
70 0.6 <0.2 7,160 3,220
~
70 0.6 <0.2 7,160 4,290
120 0.5 <0.2 6,960 1,390 120 0.6 <0.2 7,160 2,790 120 0.6 <0.2 7,160 3,720
160 0.5 <0.2 6,960 1,110 190 0.6 <0.2 5,570 1,670 190 0.6 <0.2 5,570 2,230
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
(JC6102)
(DH102)
~
70 0.5 <0.2 7,960 2,390
~
70 0.6 <0.2 6,370 3,220
~
70 0.6 <0.2 6,370 4,290
120 0.5 <0.2 5,970 1,190 120 0.6 <0.2 6,370 2,480 120 0.6 <0.2 6,370 3,310
160 0.5 <0.2 5,970 960 190 0.6 <0.2 4,770 1,430 190 0.6 <0.2 4,770 1,910
Mold steel
HPM7, PX5, P20
(1.2311,P20)
30-36HRC
JC8015
(DH102)
~
70 0.5 <0.2 6,960 1,670
~
70 0.6 <0.2 5,570 2,000
~
70 0.6 <0.2 5,570 2,670
120 0.5 <0.2 4,970 840 120 0.6 <0.2 5,570 1,670 120 0.6 <0.2 5,570 2,230
160 0.5 <0.2 4,970 700 190 0.6 <0.2 3,980 960 190 0.6 <0.2 3,980 1,280
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~
70 0.5 <0.2 4,980 1,200
~
70 0.6 <0.2 3,980 1,430
~
70 0.6 <0.2 3,980 1,910
120 0.5 <0.2 3,560 600 120 0.6 <0.2 3,980 1,190 120 0.6 <0.2 3,980 1,590
160 0.5 <0.2 3,560 500 190 0.6 <0.2 2,840 690 190 0.6 <0.2 2,840 920
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
42-52HRC
DH102
(JC8015)
~
70 0.5 <0.15 3,380 680
~
70 0.6 <0.15 2,710 810
~
70 0.6 <0.15 2,710 1,080
120 0.5 <0.15 2,400 340 120 0.6 <0.15 2,710 670 120 0.6 <0.15 2,710 890
160 0.5 <0.15 2,400 280 190 0.6 <0.15 1,940 390 190 0.6 <0.15 1,940 520
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
JC8015
(DH102)
~
70 0.5 <0.2
10,900
4,360
~
70 0.6 <0.2 8,750 5,250
~
70 0.6 <0.2 8,750 7,000
120 0.5 <0.2 8,950 2,680 120 0.6 <0.2 7,160 4,300 120 0.6 <0.2 7,160 5,730
160 0.5 <0.2 8,950 2,150 190 0.6 <0.2 7,160 3,220 190 0.6 <0.2 7,160 4,290
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed and
feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
B049
RECOMMENDED CUTTING CONDITIONS / UP & DOWN FINISHING
MQX type (YPHW-15/-F type insert) MSN Carbide Shank Holder
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
: Overhung length,
P
f : Pick feed,
a
e : Radial depth of cut,
n
: Spindle speed,
V
f : Feed speed
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26 30/32/35
No. of teeth 4N No. of teeth 5N No. of teeth 5N
(mm)
P
f
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
P
f
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
P
f
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
(DH102)
~90 0.7 <0.2 5,730 4,120 ~90 0.7 <0.2 5,730 6,210 ~100 0.8 <0.2 4,480 4,030
140 0.7 <0.2 5,730 3,440 140 0.7 <0.2 5,730 4,300 150 0.8 <0.2 4,480 4,030
210 0.7 <0.2 4,460 2,140 210 0.7 <0.2 4,460 2,860 210 0.8 <0.2 3,480 2,610
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~90 0.7 <0.2 5,090 3,660 ~90 0.7 <0.2 5,090 4,580 ~100 0.8 <0.2 3,980 3,580
140 0.7 <0.2 5,090 3,050 140 0.7 <0.2 5,090 3,810 150 0.8 <0.2 3,980 3,580
210 0.7 <0.2 3,820 1,830 210 0.7 <0.2 3,820 2,290 210 0.8 <0.2 2,980 1,740
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~90 0.7 <0.2 4,460 2,680 ~90 0.7 <0.2 4,460 3,350 ~100 0.8 <0.2 3,480 2,610
140 0.7 <0.2 4,460 2,140 140 0.7 <0.2 4,460 2,680 150 0.8 <0.2 3,480 2,610
210 0.7 <0.2 3,180 1,270 210 0.7 <0.2 3,180 1,590 210 0.8 <0.2 2,490 1,250
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~90 0.7 <0.2 3,180 1,530 ~90 0.7 <0.2 3,180 1,910 ~100 0.8 <0.2 2,490 1,500
140 0.7 <0.2 3,180 1,220 140 0.7 <0.2 3,180 1,520 150 0.8 <0.2 2,490 1,500
210 0.7 <0.2 2,270 730 210 0.7 <0.2 2,270 910 210 0.8 <0.2 1,780 720
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~90 0.7 <0.15 2,160 860 ~90 0.7 <0.15 2,160 1,080 ~100 0.8 <0.15 1,690 850
140 0.7 <0.15 2,160 690 140 0.7 <0.15 2,160 860 150 0.8 <0.15 1,690 850
210 0.7 <0.15 1,540 410 210 0.7 <0.15 1,540 510 210 0.8 <0.15 1,210 410
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~90 0.7 <0.2 7,000 5,600 ~90 0.7 <0.2 7,000 7,000 ~100 0.8 <0.2 5,470 5,470
140 0.7 <0.2 5,730 4,580 140 0.7 <0.2 5,730 5,730 150 0.8 <0.2 4,480 5,470
210 0.7 <0.2 5,730 3,440 210 0.7 <0.2 5,730 4,300 210 0.8 <0.2 4,480 3,360
B050
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
32/35 40/42 40
No. of teeth 6N No. of teeth 6N No. of teeth 7N
(mm)
P
f
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
P
f
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
P
f
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
(DH102)
~100 0.8 <0.2 4,480 4,830 ~100 0.88 <0.2 3,580 3,870 ~100 0.88 <0.2 3,580 4,520
150 0.8 <0.2 4,480 4,830 150 0.88 <0.2 3,580 3,870 150 0.88 <0.2 3,580 4,520
210 0.8 <0.2 3,480 3,130 210 0.88 <0.2 2,790 2,010 210 0.88 <0.2 2,790 2,350
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~100 0.8 <0.2 3,980 4,300 ~100 0.88 <0.2 3,180 3,430 ~100 0.88 <0.2 3,180 4,000
150 0.8 <0.2 3,980 4,300 150 0.88 <0.2 3,180 3,430 150 0.88 <0.2 3,180 4,000
210 0.8 <0.2 2,980 2,090 210 0.88 <0.2 2,390 1,720 210 0.88 <0.2 2,390 2,010
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~100 0.8 <0.2 3,480 3,130 ~100 0.88 <0.2 2,790 2,510 ~100 0.88 <0.2 2,790 2,930
150 0.8 <0.2 3,480 3,130 150 0.88 <0.2 2,790 2,510 150 0.88 <0.2 2,790 2,930
210 0.8 <0.2 2,490 1,500 210 0.88 <0.2 1,990 1,430 210 0.88 <0.2 1,990 1,670
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~100 0.8 <0.2 2,490 1,800 ~100 0.88 <0.2 1,990 1,430 ~100 0.88 <0.2 1,990 1,670
150 0.8 <0.2 2,490 1,800 150 0.88 <0.2 1,990 1,430 150 0.88 <0.2 1,990 1,670
210 0.8 <0.2 1,780 860 210 0.88 <0.2 1,420 820 210 0.88 <0.2 1,420 960
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
42-52HRC
DH102
(JC8015)
~100 0.8 <0.15 1,690 1,020 ~100 0.88 <0.15 1,350 810 ~100 0.88 <0.15 1,350 950
150 0.8 <0.15 1,690 1,020 150 0.88 <0.15 1,350 810 150 0.88 <0.15 1,350 950
210 0.8 <0.15 1,210 490 210 0.88 <0.15 960 460 210 0.88 <0.15 960 540
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~100 0.8 <0.2 5,470 6,560 ~100 0.88 <0.2 4,380 5,260 ~100 0.88 <0.2 4,380 6,140
150 0.8 <0.2 4,480 6,560 150 0.88 <0.2 4,380 5,260 150 0.88 <0.2 4,380 6,140
210 0.8 <0.2 4,480 4,030 210 0.88 <0.2 3,580 3,220 210 0.88 <0.2 3,580 3,760
RECOMMENDED CUTTING CONDITIONS / UP & DOWN FINISHING
MQX type (YPHW-15/-F type insert) MSN Carbide Shank Holder
: Overhung length, Pf : Pick feed, ae : Radial depth of cut, n : Spindle speed, Vf : Feed speed
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Tooling by DIJET
B051
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MQX type (YPHW-15/-F type insert) MSN Carbide Shank Holder
: Overhung length, ap : Axial depth of cut, ae : Radial depth of cut, n : Spindle speed, Vf : Feed speed
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~70 1.5 0.2 12,900 3,870 ~70 1.5 0.2 10,300 4,640 ~70 1.5 0.2 10,300 6,190
120 1 0.2 8,950 2,150 120 1 0.2 7,160 2,580 120 1 0.2 7,160 3,440
160 0.7 0.2 8,950 1,790 190 0.7 0.2 7,160 2,150 190 0.7 0.2 7,160 2,870
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~70 1.5 0.2 8,950 2,680 ~70 1.5 0.2 7,160 3,220 ~70 1.5 0.2 7,160 4,290
120 1 0.2 8,950 2,150 120 1 0.2 7,160 2,580 120 1 0.2 7,160 3,440
160 0.7 0.2 6,960 1,390 190 0.7 0.2 5,570 1,670 190 0.7 0.2 5,570 2,230
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~70 1.5 0.2 8,950 2,680 ~70 1.5 0.2 7,160 3,220 ~70 1.5 0.2 7,160 4,290
120 1 0.2 8,950 2,150 120 1 0.2 7,160 2,580 120 1 0.2 7,160 3,440
160 0.7 0.2 6,960 1,390 190 0.7 0.2 5,570 1,670 190 0.7 0.2 5,570 2,230
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~70 1.5 0.2 7,960 1,910 ~70 1.5 0.2 6,370 2,290 ~70 1.5 0.2 6,370 3,050
120 1 0.2 6,960 1,390 120 1 0.2 5,570 1,670 120 1 0.2 5,570 2,230
160 0.7 0.2 6,960 1,110 190 0.7 0.2 5,570 1,340 190 0.7 0.2 5,570 1,790
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~70 1.5 0.2 3,980 800 ~70 1.5 0.2 3,180 950 ~70 1.5 0.2 3,180 1,270
120 1 0.2 3,380 540 120 1 0.2 2,710 630 120 1 0.2 2,710 840
160 – – – – 190 – – – – 190 – – – –
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~70 1 0.2 3,580 720 ~70 1 0.2 2,860 860 ~70 1 0.2 2,860 1,150
120 0.7 0.2 2,980 480 120 0.7 0.2 2,390 570 120 0.7 0.2 2,390 760
160 – – – – 190 – – – – 190 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~70 1.5 0.2 10,900 3,270 ~70 1.5 0.2 8,750 3,940 ~70 1.5 0.2 8,750 5,250
120 1 0.2 8,950 2,150 120 1 0.2 7,160 2,580 120 1 0.2 7,160 3,440
160 0.7 0.2 8,950 1,790 190 0.7 0.2 7,160 2,150 190 0.7 0.2 7,160 2,870
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~70 1.5 0.2 8,950 2,680 ~70 1.5 0.2 7,160 3,220 ~70 1.5 0.2 7,160 4,290
120 1 0.2 8,950 2,150 120 1 0.2 7,160 2,580 120 1 0.2 7,160 3,440
160 0.7 0.2 6,960 1,390 190 0.7 0.2 5,570 1,670 190 0.7 0.2 5,570 2,230
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~70 1.5 0.2 1,790 430 ~70 1.5 0.2 1,430 520 ~70 1.5 0.2 1,430 690
120 1 0.2 1,390 280 120 1 0.2 1,110 330 120 1 0.2 1,110 440
160 0.7 0.2 1,390 220 190 0.7 0.2 1,110 270 190 0.7 0.2 1,110 360
B052
Tooling by DIJET
: Overhung length, ap : Axial depth of cut, ae : Radial depth of cut, n : Spindle speed, Vf : Feed speed
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No. of teeth 4N No. of teeth 5N
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~90 1.5 0.2 8,280 4,970 ~90 1.5 0.2 8,280 6,210
140 1 0.2 5,730 2,750 140 1 0.2 5,730 3,440
210 0.7 0.2 5,730 2,290 210 0.7 0.2 5,730 2,860
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~90 1.5 0.2 5,730 3,440 ~90 1.5 0.2 5,730 4,300
140 1 0.2 5,730 2,750 140 1 0.2 5,730 3,440
210 0.7 0.2 4,460 1,780 210 0.7 0.2 4,460 2,230
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~90 1.5 0.2 5,730 3,440 ~90 1.5 0.2 5,730 4,300
140 1 0.2 5,730 2,750 140 1 0.2 5,730 3,440
210 0.7 0.2 4,460 1,780 210 0.7 0.2 4,460 2,230
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~90 1.5 0.2 5,090 2,440 ~90 1.5 0.2 5,090 3,050
140 1 0.2 4,460 1,780 140 1 0.2 4,460 2,230
210 0.7 0.2 4,460 1,430 210 0.7 0.2 4,460 1,790
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~90 1.5 0.2 2,550 1,020 ~90 1.5 0.2 2,550 1,280
140 1 0.2 2,160 690 140 1 0.2 2,160 860
210 – – – – 210 – – – –
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~90 1 0.2 2,290 920 ~90 1 0.2 2,290 1,150
140 0.7 0.2 1,910 610 140 0.7 0.2 1,910 760
210 – – – – 210 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~90 1.5 0.2 7,000 4,200 ~90 1.5 0.2 7,000 5,250
140 1 0.2 5,730 2,750 140 1 0.2 5,730 3,440
210 0.7 0.2 5,730 2,290 210 0.7 0.2 5,730 2,860
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~90 1.5 0.2 5,730 3,440 ~90 1.5 0.2 5,730 4,300
140 1 0.2 5,730 2,750 140 1 0.2 5,730 3,440
210 0.7 0.2 4,460 1,780 210 0.7 0.2 4,460 2,230
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~90 1.5 0.2 1,150 550 ~90 1.5 0.2 1,150 690
140 1 0.2 890 360 140 1 0.2 890 450
210 0.7 0.2 890 280 210 0.7 0.2 890 350
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MQX type (YPHW-15/-F type insert) MSN Carbide Shank Holder
Tooling by DIJET
B053
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~100
1.5
0.2 6,470 4,850
~100
1.5
0.2 6,470 5,820
150
1.2
0.2 4,480 2,690
150
1.2
0.2 4,480 3,230
210
1
0.2 4,480 2,240
210
1
0.2 4,480 2,690
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~100
1.5
0.2 4,480 3,360
~100
1.5
0.2 4,480 4,030
150
1.2
0.2 4,480 2,690
150
1.2
0.2 4,480 3,230
210
1
0.2 3,480 1,740
210
1
0.2 3,480 2,090
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~100
1.5
0.2 4,480 3,360
~100
1.5
0.2 4,480 4,030
150
1.2
0.2 4,480 2,690
150
1.2
0.2 4,480 3,230
210
1
0.2 3,480 1,740
210
1
0.2 3,480 2,090
Mold steel
NAK80, HPM1, P21
(1.2311P21)
38-43HRC
JC8015
(DH102)
~100
1.5
0.2 3,980 2,390
~100
1.5
0.2 3,980 2,870
150
1.2
0.2 3,480 1,740
150
1.2
0.2 3,480 2,090
210
1
0.2 3,480 1,390
210
1
0.2 3,480 1,670
Hardened
die steel
SKD61,DAC,DHA
(1.2344,1.2379)
42-52HRC
JC8015
(DH102)
~100
1.5
0.2 2,000 1,000
~100
1.5
0.2 2,000 1,200
150
1.2
0.2 1,690 680
150
1.2
0.2 1,690 820
210
1
0.2 1,690 680
210
1
0.2 1,690 820
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~100
1
0.2 1,790 900
~100
1
0.2 1,790 1,080
150
0.8
0.2 1,490 600
150
0.8
0.2 1,490 720
210
0.7
0.2 1,490 420
210
0.7
0.2 1,490 500
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~100
1.5
0.2 5,470 4,100
~100
1.5
0.2 5,470 4,920
150
1.2
0.2 4,480 2,690
150
1.2
0.2 4,480 3,230
210
1
0.2 4,480 2,240
210
1
0.2 4,480 2,690
Stainless steel
SUS304
Below250HB
JC8015
(DH102)
~100
1.5
0.2 4,480 3,360
~100
1.5
0.2 4,480 4,030
150
1.2
0.2 4,480 2,690
150
1.2
0.2 4,480 3,230
210
1
0.2 3,480 1,740
210
1
0.2 3,480 2,090
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~100
1.5
0.2 900 540
~100
1.5
0.2 900 650
150
1.2
0.2 700 350
150
1.2
0.2 700 420
210
1
0.2 700 280
210
1
0.2 700 340
: Overhung length,
a
p: Axial depth of cut,
a
e:Radial depth of cut,
n
:Spindle speed, Vf : Feed speed
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MQX type (YPHW-15/-F type insert) MSN Carbide Shank Holder
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
B054
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
40/42 40
No. of teeth 6N No. of teeth 7N
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~100 1.5 0.2 5,170 4,650 ~100 1.5 0.2 5,170 5,420
150 1.5 0.2 5,170 4,650 150 1.5 0.2 5,170 5,420
210 1 0.2 3,580 2,580 210 1 0.2 3,580 3,010
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~100 1.5 0.2 3,580 3,220 ~100 1.5 0.2 3,580 3,760
150 1.5 0.2 3,580 3,220 150 1.5 0.2 3,580 3,760
210 1 0.2 2,790 2,010 210 1 0.2 2,790 2,350
Mold steel
HPM7, PX5,P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~100 1.5 0.2 3,580 3,220 ~100 1.5 0.2 3,580 3,760
150 1.5 0.2 3,580 3,220 150 1.5 0.2 3,580 3,760
210 1 0.2 2,790 2,010 210 1 0.2 2,790 2,350
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~100 1.5 0.2 3,180 2,290 ~100 1.5 0.2 3,180 2,670
150 1.5 0.2 3,180 2,290 150 1.5 0.2 3,180 2,670
210 1 0.2 2,790 1,670 210 1 0.2 2,790 1,950
Hardened
die steel
SKD61,DAC,DHA
(1.2344,1.2379)
42-52HRC
JC8015
(DH102)
~100 1.5 0.2 1,590 950 ~100 1.5 0.2 1,590 1,110
150 1.5 0.2 1,590 950 150 1.5 0.2 1,350 1,110
210 1 0.2 1,350 650 210 1 0.2 1,350 760
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~100 1 0.2 1,430 860 ~100 1 0.2 1,430 1,000
150 1 0.2 1,430 860 150 1 0.2 1,430 1,000
210 0.7 0.2 1,190 570 210 0.7 0.2 1,190 670
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
(DH102)
~100 1.5 0.2 4,380 3,940 ~100 1.5 0.2 4,380 4,600
150 1.5 0.2 3,580 3,940 150 1.5 0.2 3,580 4,600
210 1 0.2 3,580 2,580 210 1 0.2 3,580 3,010
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~100 1.5 0.2 3,580 3,220 ~100 1.5 0.2 3,580 3,760
150 1.5 0.2 3,580 3,220 150 1.5 0.2 3,580 3,760
210 1 0.2 2,790 2,010 210 1 0.2 2,790 2,350
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~100 1.5 0.2 720 520 ~100 1.5 0.2 720 610
150 1.5 0.2 560 520 150 1.5 0.2 560 610
210 1 0.2 560 340 210 1 0.2 560 400
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MQX type (YPHW-15/-F type insert) MSN Carbide Shank Holder
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Tooling by DIJET
B055
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C,S55C
(C50, C55)
Below 250HB
CX75
(DH102)
~70 0.2 8~16 5,200 2,600 ~70 0.210 ~20 4,200 3,150 ~70 0.210 ~18 4,200 4,200
120 0.2 8~16 3,900 1,550 120 0.210 ~20 3,200 1,950 120 0.210 ~18 3,200 2,550
160 0.2 8~10 3,400 1,200 190 0.210 ~12 2,700 1,450 190 0.210 ~12 2,700 1,900
Die steel
SKD61,SKD11
(1.2344,1.2379)
Below 255HB
CX75
(DH102)
~70 0.2 8~16 4,700 2,100 ~70 0.210 ~20 3,800 2,550 ~70 0.210 ~18 3,800 3,400
120 0.2 8~16 3,500 1,400 120 0.210 ~20 2,900 1,750 120 0.210 ~18 2,900 2,350
160 0.2 8~10 3,000 1,100 190 0.210 ~12 2,450 1,300 190 0.210 ~12 2,450 1,750
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
DH102
~70 0.2 8~16 4,350 1,750 ~70 0.210 ~20 3,500 2,100 ~70 0.210 ~18 3,500 2,800
120 0.2 8~16 3,250 1,200 120 0.210 ~20 2,650 1,450 120 0.210 ~18 2,650 1,950
160 0.2 8~10 2,750 950 190 0.210 ~12 2,250 1,150 190 0.210 ~12 2,250 1,500
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
DH102
~70 0.2 8~16 4,000 960 ~70 0.210 ~20 3,200 1,150 ~70 0.210 ~18 3,200 1,500
120 0.2 8~16 3,000 600 120 0.210 ~20 2,400 720 120 0.210 ~18 2,400 960
160 0.2 8~10 2,550 500 190 0.210 ~12 2,050 600 190 0.210 ~12 2,050 800
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
~70 0.2 8~16 2,000 400 ~70 0.210 ~20 1,600 480 ~70 0.210 ~18 1,600 640
120 0.2 8~16 1,600 320 120 0.210 ~20 1,280 380 120 0.210 ~18 1,280 510
160 - - - - 190 - - - - 190 - - - -
Hardened
die steel
SKD11, SLD,
DC11
(1.2344, 1.2379)
55-62HRC
DH102
~70 0.2 8~16 1,400 200 ~70 0.210 ~20 1,120 240 ~70 0.210 ~18 1,120 320
120 0.2 8~16 1,000 100 120 0.210 ~20 800 120 120 0.210 ~18 800 160
160 - - - - 190 - - - - 190 - - - -
Grey & Nodular
cast iron FC,
FCD
(GG, GGG)
Below 300HB
DH102
~70 0.2 8~16 4,000 1,600 ~70 0.210 ~20 3,180 1,910 ~70 0.210 ~18 3,180 2,540
120 0.2 8~16 3,000 900 120 0.210 ~20 2,390 1,080 120 0.210 ~18 2,390 1,430
160 0.2 8~10 2,600 520 190 0.210 ~12 2,070 630 190 0.210 ~12 2,070 830
Stainless steel
SUS304
Below 250HB
DH102
~70 0.2 8~16 3,600 1,080 ~70 0.210 ~20 2,860 1,290 ~70 0.210 ~18 2,860 1,720
120 0.2 8~16 2,600 620 120 0.210 ~20 2,070 750 120 0.210 ~18 2,070 1,000
160 0.2 8~10 2,000 400 190 0.210 ~12 1,590 480 190 0.210 ~12 1,590 640
Titanium alloy
(Ti-6Al-4V)
DH102
~70 0.2 8~16 1,000 300 ~70 0.210 ~20 800 360 ~70 0.210 ~18 800 480
120 0.2 8~16 600 120 120 0.210 ~20 480 150 120 0.210 ~18 480 200
160 0.2 8~10 600 120 190 0.210 ~12 480 150 190 0.210 ~12 480 200
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MQX type (YPHW-15 type insert) MSN Carbide Shank Holder
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
B056
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No. of teeth 4N No. of teeth 5N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(DH102)
~90 0.2 12.5~25 3,400 3,400 ~90 0.2 12.5~22 3,400 4,250
140 0.2 12.5~25 2,500 2,000 140 0.2 12.5~22 2,500 2,500
210 0.2 12.5~15 2,200 1,550 210 0.2 12.5~15 2,200 1,900
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(DH102)
~90 0.2 12.5~25 3,050 2,750 ~90 0.2 12.5~22 3,050 3,400
140 0.2 12.5~25 2,250 1,800 140 0.2 12.5~22 2,250 2,250
210 0.2 12.5~15 2,000 1,400 210 0.2 12.5~15 2,000 1,750
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
DH102
~90 0.2 12.5~25 2,800 2,250 ~90 0.2 12.5~22 2,800 2,800
140 0.2 12.5~25 2,100 1,500 140 0.2 12.5~22 2,100 1,900
210 0.2 12.5~15 1,800 1,200 210 0.2 12.5~15 1,800 1,500
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
~90 0.2 12.5~25 2,550 1,250 ~90 0.2 12.5~22 2,550 1,500
140 0.2 12.5~25 1,900 750 140 0.2 12.5~22 1,900 950
210 0.2 12.5~25 1,650 650 210 0.2 12.5~25 1,650 850
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
~90 0.2 12.5~25 1,270 510 ~90 0.2 12.5~22 1,270 640
140 0.2 12.5~25 1,020 410 140 0.2 12.5~22 1,020 510
210 - - - - 210 - - - -
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~90 0.2 12.5~25 890 250 ~90 0.2 12.5~22 890 310
140 0.2 12.5~25 640 130 140 0.2 12.5~22 640 160
210 - - - - 210 - - - -
Grey & Nodular
cast iron FC,
FCD
(GG, GGG)
Below 300HB
DH102
~90 0.2 12.5~25 2,550 2,040 ~90 0.2 12.5~22 2,550 2,550
140 0.2 12.5~25 1,910 1,150 140 0.2 12.5~22 1,910 1,440
210 0.2 12.5~15 1,660 660 210 0.2 12.5~15 1,660 820
Stainless steel
SUS304
Below 250HB
DH102
~90 0.2 12.5~25 2,290 1,370 ~90 0.2 12.5~22 2,290 1,710
140 0.2 12.5~25 1,660 800 140 0.2 12.5~22 1,660 1,000
210 0.2 12.5~15 1,270 510 210 0.2 12.5~15 1,270 640
Titanium alloy
(Ti-6Al-4V)
DH102
~90 0.2 12.5~25 640 380 ~90 0.2 12.5~22 640 480
140 0.2 12.5~25 380 150 140 0.2 12.5~22 380 190
210 0.2 12.5~15 380 150 210 0.2 12.5~15 380 190
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MQX type (YPHW-15 type insert) MSN Carbide Shank Holder
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Tooling by DIJET
B057
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50,C55)
Below250HB
CX75
(DH102)
~100 0.2 16~32 2,650 3,300 ~100 0.2 16~30 2,650 3,950
150 0.2 16~32 2,650 3,300 150 0.2 16~30 2,650 3,950
210 0.2 16~32 2,000 2,000 210 0.2 16~30 2,000 2,400
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(DH102)
~100 0.2 16~32 2,400 2,700 ~100 0.2 16~30 2,400 3,200
150 0.2 16~32 2,400 2,700 150 0.2 16~30 2,400 3,200
210 0.2 16~32 1,800 1,800 210 0.2 16~30 1,800 2,150
Mold steel
HPM7,PX5, P20
(1.2311,P20)
30-36HRC
DH102
~100 0.2 16~32 2,200 2,200 ~100 0.2 16~30 2,200 2,600
150 0.2 16~32 2,200 2,200 150 0.2 16~30 2,200 2,600
210 0.2 16~32 1,650 1,500 210 0.2 16~30 1,650 1,800
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
~100 0.2 16~32 2,000 1,200 ~100 0.2 16~30 2,000 1,450
150 0.2 16~32 2,000 1,200 150 0.2 16~30 2,000 1,450
210 0.2 16~32 1,500 750 210 0.2 16~30 1,500 900
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
~100 0.2 16~32 1,000 500 ~100 0.2 16~30 1,000 600
150 0.2 16~32 1,000 500 150 0.2 16~30 1,000 600
210 0.2 16~20 800 400 210 0.2 16~20 800 480
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~100 0.2 16~32 700 250 ~100 0.2 16~30 700 300
150 0.2 16~32 700 250 150 0.2 16~30 700 300
210 0.2 16~20 500 130 210 0.2 16~20 500 160
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
DH102
~100 0.2 16~32 1,990 1,990 ~100 0.2 16~30 1,990 2,390
150 0.2 16~32 1,990 1,990 150 0.2 16~30 1,990 2,390
210 0.2 16~32 1,490 1,120 210 0.2 16~30 1,490 1,340
Stainless steel
SUS304
Below 250HB
DH102
~100 0.2 16~32 1,790 1,340 ~100 0.2 16~30 1,790 1,610
150 0.2 16~32 1,790 1,340 150 0.2 16~30 1,790 1,610
210 0.2 16~32 1,290 770 210 0.2 16~30 1,290 920
Titanium alloy
(Ti-6Al-4V)
DH102
~100 0.2 16~32 500 380 ~100 0.2 16~30 500 460
150 0.2 16~32 500 380 150 0.2 16~30 500 460
210 0.2 16~20 300 150 210 0.2 16~20 300 180
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MQX type (YPHW-15 type insert) MSN Carbide Shank Holder
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
B058
Tooling by DIJET
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MQX type (YPHW-15 type insert) MSN Carbide Shank Holder
Work
Materials
Insert
Grades
Tool dia. (mm)
40/42 40
No. of teeth 6N No. of teeth 7N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(DH102)
~100 0.2 20~40 2,100 3,150 ~100 0.2 20~38 2,100 3,650
150 0.2 20~40 2,100 3,150 150 0.2 20~38 2,100 3,650
210 0.2 20~40 1,570 1,900 210 0.2 20~38 1,570 2,200
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(DH102)
~100 0.2 20~40 1,890 2,850 ~100 0.2 20~38 1,890 3,300
150 0.2 20~40 1,890 2,850 150 0.2 20~38 1,890 3,300
210 0.2 20~40 1,410 1,700 210 0.2 20~38 1,410 2,000
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
DH102
~100 0.2 20~40 1,750 2,100 ~100 0.2 20~38 1,750 2,450
150 0.2 20~40 1,750 2,100 150 0.2 20~38 1,750 2,450
210 0.2 20~40 1,300 1,400 210 0.2 20~38 1,300 1,650
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
~100 0.2 20~40 1,600 1,150 ~100 0.2 20~38 1,600 1,350
150 0.2 20~40 1,600 1,150 150 0.2 20~38 1,600 1,350
210 0.2 20~40 1,200 720 210 0.2 20~38 1,200 840
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
~100 0.2 20~40 800 480 ~100 0.2 20~38 800 560
150 0.2 20~40 800 480 150 0.2 20~38 800 560
210 0.2 20~40 640 380 210 0.2 20~38 640 440
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~100 0.2 20~40 560 240 ~100 0.2 20~38 560 280
150 0.2 20~40 560 240 150 0.2 20~38 560 280
210 0.2 20~40 400 120 210 0.2 20~38 400 140
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
DH102
~100 0.2 20~40 1,590 1,910 ~100 0.2 20~38 1,590 2,230
150 0.2 20~40 1,590 1,910 150 0.2 20~38 1,590 2,230
210 0.2 20~40 1,190 1,070 210 0.2 20~38 1,190 1,250
Stainless steel
SUS304
Below 250HB
DH102
~100 0.2 20~40 1,430 1,290 ~100 0.2 20~38 1,430 1,500
150 0.2 20~40 1,430 1,290 150 0.2 20~38 1,430 1,500
210 0.2 20~40 1,030 740 210 0.2 20~38 1,030 870
Titanium alloy
(Ti-6Al-4V)
DH102
~100 0.2 20~40 400 360 ~100 0.2 20~38 400 420
150 0.2 20~40 400 360 150 0.2 20~38 400 420
210 0.2 20~40 240 140 210 0.2 20~38 240 170
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Tooling by DIJET
B059
MQX
TYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
~70 0.2 8~16 4,000 1,200 ~70 0.2 10~20 3,180 1,430 ~70 0.2 10~18 3,180 1,900
120 0.2 8~16 3,000 720 120 0.2 10~20 2,390 860 120 0.2 10~18 2,390 1,150
160 0.2 8~10 2,600 520 190 0.2 10~12 2,070 620 190 0.2 10~12 2,070 830
Die steel
SKD61, SKD11
(1.2344,
1.2379)
Below 255HB
JC8015
~70 0.2 8~16 3,600 1,080 ~70 0.2 10~20 2,860 1,290 ~70 0.2 10~18 2,860 1,720
120 0.2 8~16 2,600 620 120 0.2 10~20 2,070 750 120 0.2 10~18 2,070 1,000
160 0.2 8~10 2,000 400 190 0.2 10~12 1,590 480 190 0.2 10~12 1,590 640
Mold steel
HPM7, PX5,
P20
(1.2311, P20)
30-36HRC
JC8015
~70 0.2 8~16 3,200 770 ~70 0.2 10~20 2,550 920 ~70 0.2 10~18 2,550 1,220
120 0.2 8~16 2,400 480 120 0.2 10~20 1,910 570 120 0.2 10~18 1,910 760
160 0.2 8~10 1,800 360 190 0.2 10~12 1,430 430 190 0.2 10~12 1,430 570
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
~70 0.2 8~16 2,600 620 ~70 0.2 10~20 2,070 750 ~70 0.2 10~18 2,070 1,000
120 0.2 8~16 2,200 440 120 0.2 10~20 1,750 530 120 0.2 10~18 1,750 700
160 0.2 8~10 1,600 320 190 0.2 10~12 1,270 380 190 0.2 10~12 1,270 510
Hardened
die steel
SKD61, DAC,
DHA
1.2344, 1.2379)
42-52HRC
JC8015
~70 0.2 8~16 2,000 400 ~70 0.2 10~20 1,600 480 ~70 0.2 10~18 1,600 640
120 0.2 8~16 1,600 320 120 0.2 10~20 1,280 380 120 0.2 10~18 1,280 510
160 – – – – 190 – – – – 190 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
~70 0.2 8~16 4,000 1,600 ~70 0.2 10~20 3,180 1,910 ~70 0.2 10~18 3,180 2,540
120 0.2 8~16 3,000 900 120 0.2 10~20 2,390 1,080 120 0.2 10~18 2,390 1,430
160 0.2 8~10 2,600 520 190 0.2 10~12 2,070 630 190 0.2 10~12 2,070 830
Stainless steel
SUS304
Below 250HB
JC8015
~70 0.2 8~16 3,600 1,080 ~70 0.2 10~20 2,860 1,290 ~70 0.2 10~18 2,860 1,720
120 0.2 8~16 2,600 620 120 0.2 10~20 2,070 750 120 0.2 10~18 2,070 1,000
160 0.2 8~10 2,000 400 190 0.2 10~12 1,590 480 190 0.2 10~12 1,590 640
Titanium alloy
(Ti-6Al-4V) JC8015
~70 0.2 8~16 1,000 300 ~70 0.2 10~20 800 360 ~70 0.2 10~18 800 480
120 0.2 8~16 600 120 120 0.2 10~20 480 150 120 0.2 10~18 480 200
160 0.2 8~10 600 120 190 0.2 10~12 480 150 190 0.2 10~12 480 200
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING AT LOW FEED SPEED
MQX type (YPHW-F/-24 type insert) MSN Carbide Shank Holder
NOTE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4) Use air blow to flush the chips out.
5) Recommend to use YPHW-F type insert for better surface roughness.
B060
Tooling by DIJET
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4) Use air blow to flush the chips out.
5) Recommend to use YPHW-F type insert for better surface roughness.
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING AT LOW FEED SPEED
MQX type (YPHW-F/-24 type insert) MSN Carbide Shank Holder
MQX
TYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No. of teeth 4N No. of teeth 5N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
~90 0.2 12.5~25 2,550 1,530 ~90 0.2 12.5~22 2,550 1,910
140 0.2 12.5~25 1,910 920 140 0.2 12.5~22 1,910 1,150
210 0.2 12.5~15 1,660 660 210 0.2 12.5~15 1,660 830
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
~90 0.2 12.5~25 2,290 1,370 ~90 0.2 12.5~22 2,290 1,710
140 0.2 12.5~25 1,660 800 140 0.2 12.5~22 1,660 1,000
210 0.2 12.5~15 1,270 510 210 0.2 12.5~15 1,270 640
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
~90 0.2 12.5~25 2,040 980 ~90 0.2 12.5~22 2,040 1,220
140 0.2 12.5~25 1,530 610 140 0.2 12.5~22 1,530 770
210 0.2 12.5~15 1,150 460 210 0.2 12.5~15 1,150 580
Mold steel
NAK80,HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
~90 0.2 12.5~25 1,660 800 ~90 0.2 12.5~22 1,660 1,000
140 0.2 12.5~25 1,400 560 140 0.2 12.5~22 1,400 700
210 0.2 12.5~15 1,020 410 210 0.2 12.5~15 1,020 510
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
~90 0.2 12.5~25 1,270 510 ~90 0.2 12.5~22 1,270 640
140 0.2 12.5~25 1,020 410 140 0.2 12.5~22 1,020 510
210 – – – – 210 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
~90 0.2 12.5~25 2,550 2,040 ~90 0.2 12.5~22 2,550 2,550
140 0.2 12.5~25 1,910 1,150 140 0.2 12.5~22 1,910 1,440
210 0.2 12.5~15 1,660 660 210 0.2 12.5~15 1,660 820
Stainless steel
SUS304
Below 250HB
JC8015
~90 0.2 12.5~25 2,290 1,370 ~90 0.2 12.5~22 2,290 1,710
140 0.2 12.5~25 1,660 800 140 0.2 12.5~22 1,660 1,000
210 0.2 12.5~15 1,270 510 210 0.2 12.5~15 1,270 640
Titanium alloy
(Ti-6Al-4V) JC8015
~90 0.2 12.5~25 640 380 ~90 0.2 12.5~22 640 480
140 0.2 12.5~25 380 150 140 0.2 12.5~22 380 190
210 0.2 12.5~15 380 150 210 0.2 12.5~15 380 190
NOTE
Tooling by DIJET
B061
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING AT LOW FEED SPEED
MQX type (YPHW-F/-24 type insert) MSN Carbide Shank Holder
MQX
TYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/
min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
~100 0.2 16~32 1,990 1,490 ~100 0.2 16~30 1,990 1,790
150 0.2 16~32 1,990 1,490 150 0.2 16~30 1,990 1,790
210 0.2 16~32 1,490 900 210 0.2 16~30 1,490 1,070
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
~100 0.2 16~32 1,790 1,340 ~100 0.2 16~30 1,790 1,610
150 0.2 16~32 1,790 1,340 150 0.2 16~30 1,790 1,610
210 0.2 16~32 1,290 770 210 0.2 16~30 1,290 920
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
~100 0.2 16~32 1,600 960 ~100 0.2 16~30 1,600 1,150
150 0.2 16~32 1,600 960 150 0.2 16~30 1,600 1,150
210 0.2 16~32 1,200 600 210 0.2 16~30 1,200 720
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
~100 0.2 16~32 1,300 780 ~100 0.2 16~30 1,300 940
150 0.2 16~32 1,300 780 150 0.2 16~30 1,300 940
210 0.2 16~32 1,100 550 210 0.2 16~30 1,100 660
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
~100 0.2 16~32 1,000 500 ~100 0.2 16~30 1,000 600
150 0.2 16~32 1,000 500 150 0.2 16~30 1,000 600
210 0.2 16~20 800 400 210 0.2 16~20 800 480
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
~100 0.2 16~32 1,990 1,990 ~100 0.2 16~30 1,990 2,390
150 0.2 16~32 1,990 1,990 150 0.2 16~30 1,990 2,390
210 0.2 16~32 1,490 1,120 210 0.2 16~30 1,490 1,340
Stainless steel
SUS304
Below 250HB
JC8015
~100 0.2 16~32 1,790 1,340 ~100 0.2 16~30 1,790 1,610
150 0.2 16~32 1,790 1,340 150 0.2 16~30 1,790 1,610
210 0.2 16~32 1,290 770 210 0.2 16~30 1,290 920
Titanium alloy
(Ti-6Al-4V)
JC8015
~100 0.2 16~32 500 380 ~100 0.2 16~30 500 460
150 0.2 16~32 500 380 150 0.2 16~30 500 460
210 0.2 16~20 300 150 210 0.2 16~20 300 180
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4) Use air blow to flush the chips out.
5) Recommend to use YPHW-F type insert for better surface roughness.
NOTE
B062
Tooling by DIJET
~
MQX
TYPE
QM MAX
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4) Use air blow to flush the chips out.
5) Recommend to use YPHW-F type insert for better surface roughness.
NOTE
Work
Materials
Insert
Grades
Tool dia. (mm)
40/42 40
No. of teeth 6N No. of teeth 7N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
~100 0.2 20~40 1,590 1,430 ~100 0.2 20~38 1,590 1,670
150 0.2 20~40 1,590 1,430 150 0.2 20~38 1,590 1,670
210 0.2 20~40 1,190 860 210 0.2 20~38 1,190 1,000
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
~100 0.2 20~40 1,430 1,290 ~100 0.2 20~38 1,430 1,500
150 0.2 20~40 1,430 1,290 150 0.2 20~38 1,430 1,500
210 0.2 20~40 1,030 740 210 0.2 20~38 1,030 870
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
~100 0.2 20~40 1,270 920 ~100 0.2 20~38 1,270 1,070
150 0.2 20~40 1,270 920 150 0.2 20~38 1,270 1,070
210 0.2 20~40 950 570 210 0.2 20~38 950 670
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
~100 0.2 20~40 1,030 740 ~100 0.2 20~38 1,030 870
150 0.2 20~40 1,030 740 150 0.2 20~38 1,030 870
210 0.2 20~40 870 520 210 0.2 20~38 870 610
Hardened
die steel
SKD61, DAC,DHA
(1.2344, 1.2379)
42-52HRC
JC8015
~100 0.2 20~40 800 480 ~100 0.2 20~38 800 560
150 0.2 20~40 800 480 150 0.2 20~38 800 560
210 0.2 20~40 640 380 210 0.2 20~38 640 440
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
~100 0.2 20~40 1,590 1,910 ~100 0.2 20~38 1,590 2,230
150 0.2 20~40 1,590 1,910 150 0.2 20~38 1,590 2,230
210 0.2 20~40 1,190 1,070 210 0.2 20~38 1,190 1,250
Stainless steel
SUS304
Below 250HB
JC8015
~100 0.2 20~40 1,430 1,290 ~100 0.2 20~38 1,430 1,500
150 0.2 20~40 1,430 1,290 150 0.2 20~38 1,430 1,500
210 0.2 20~40 1,030 740 210 0.2 20~38 1,030 870
Titanium alloy
(Ti-6Al-4V) JC8015
~100 0.2 20~40 400 360 ~100 0.2 20~38 400 420
150 0.2 20~40 400 360 150 0.2 20~38 400 420
210 0.2 20~40 240 140 210 0.2 20~38 240 170
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING AT LOW FEED SPEED
MQX type (YPHW-F/-24 type insert)
MSN Carbide Shank Holder
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
Tooling by DIJET
B063
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17
No. of teeth 2N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~70 0.4 <7 4,400 2,200
120 0.3 <7 4,400 2,200
160 0.2 <7 4,400 2,200
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~70 0.25 <7 3,200 1,600
120 0.2 <7 3,200 1,600
160 - - - -
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~70 0.2 <6 2,000 800
120 0.15 <6 2,000 800
160 - - - -
Work
Materials
Insert
Grades
Tool dia. (mm)
20 20/21
No. of teeth 3N No. of teeth 4N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~70 0.4 <9 3,500 2,600 ~70 0.4 <9 3,500 3,500
120 0.3 <9 3,500 2,600 120 0.3 <9 3,500 3,500
190 0.2 <9 3,500 2,600 190 0.2 <9 3,500 3,500
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~70 0.25 <9 2,550 1,900 ~70 0.25 <9 2,550 2,550
120 0.2 <9 2,550 1,900 120 0.2 <9 2,550 2,550
190 - - - - 190 - - - -
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~70 0.2 <7 1,600 960 ~70 0.2 <7 1,600 1,280
120 0.15 <7 1,600 960 120 0.15 <7 1,600 1,280
190 - - - - 190 - - - -
RECOMMENDED CUTTING CONDITIONS / CONTOURING MILLING
MQX type (YPHW-24 type insert)
MSN Carbide Shank Holder
: Overhung length,
a
p:
Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
B064
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia.(mm)
25/26
No. of teeth 4N No. of teeth 5N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~90 0.4 <10 2,800 2,800 ~90 0.4 <10 2,800 3,500
140 0.3 <10 2,800 2,800 140 0.3 <10 2,800 3,500
210 0.2 <10 2,800 2,800 210 0.2 <10 2,800 3,500
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~90 0.25 <10 2,040 2,040 ~90 0.25 <10 2,040 2,550
140 0.2 <10 2,040 2,040 140 0.2 <10 2,040 2,550
210 - - - - 210 - - - -
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~90 0.2 <8 1,270 1,020 ~90 0.2 <8 1,270 1,360
140 0.15 <8 1,270 1,020 140 0.15 <8 1,270 1,360
210 - - - - 210 - - - -
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~100 0.4 <13 2,200 2,750 ~100 0.4 <13 2,200 3,300
150 0.3 <13 2,200 2,750 150 0.3 <13 2,200 3,300
210 0.2 <13 2,200 2,750 210 0.2 <13 2,200 3,300
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~100 0.25 <13 1,600 2,000 ~100 0.25 <13 1,600 2,400
150 0.2 <13 1,600 2,000 150 0.2 <13 1,600 2,400
210 0.15 <13 1,600 2,000 210 0.15 <13 1,600 2,400
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~100 0.2 <10 1,000 1,000 ~100 0.2 <10 1,000 1,200
150 0.15 <10 1,000 1,000 150 0.15 <10 1,000 1,200
210 0.1 <10 1,000 1,000 210 0.1 <10 1,000 1,200
RECOMMENDED CUTTING CONDITIONS / CONTOURING MILLING
MQX type (YPHW-24 type insert)
MSN Carbide Shank Holder
: Overhung length,
a
p:
Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Tooling by DIJET
B065
Work
Materials
Insert
Grades
Tool dia. (mm)
40/42 40
No. of teeth 6N No. of teeth 7N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~100 0.4 <17 1,750 2,620 ~100 0.4 <17 1,750 3,060
150 0.3 <17 1,750 2,620 150 0.3 <17 1,750 3,060
210 0.2 <17 1,750 2,620 210 0.2 <17 1,750 3,060
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~100 0.25 <17 1,270 1,900 ~100 0.25 <17 1,270 2,220
150 0.2 <17 1,270 1,900 150 0.2 <17 1,270 2,220
210 0.15 <17 1,270 1,900 210 0.15 <17 1,270 2,220
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~100 0.2 <13 800 960 ~100 0.2 <13 800 1,120
150 0.15 <13 800 960 150 0.15 <13 800 1,120
210 0.1 <13 800 960 210 0.1 <13 800 1,120
RECOMMENDED CUTTING CONDITIONS / CONTOURING MILLING
MQX type (YPHW-24 type insert)
MSN Carbide Shank Holder
: Overhung length,
a
p:
Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
MQX
TYPE
QM MAX
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
B066
Tooling by DIJET
NOTE
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle
speed and Feed speed.
4 Use air blow.
MQX
TYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
JC8015
~80 5.0 0.20 6,400 3,840 ~100 5.0 0.20 5,100 4,590 ~100 5.0 0.20 5,100 6,120
120 3.0 0.15 5,120 2,460 150 3.0 0.15 4,080 2,940 150 3.0 0.15 4,080 3,920
160 2.5 0.10 3,840 1,380 190 2.5 0.10 3,060 1,650 190 2.5 0.10 3,060 2,200
Die steel
SKD61, SKD11
(1.2344,
1.2379)
Below 255HB
CX75
JC8015
~80 5.0 0.20 6,000 3,000 ~100 5.0 0.20 4,800 3,600 ~100 5.0 0.20 4,800 4,800
120 3.0 0.15 4,800 1,920 150 3.0 0.15 3,840 2,300 150 3.0 0.15 3,840 3,070
160 2.5 0.10 3,600 1,080 190 2.5 0.10 2,880 1,300 190 2.5 0.10 2,880 1,730
Mold steel
HPM7, PX5,
P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~80 5.0 0.20 6,000 3,000 ~100 5.0 0.20 4,800 3,600 ~100 5.0 0.20 4,800 4,800
120 3.0 0.15 4,800 1,920 150 3.0 0.15 3,840 2,300 150 3.0 0.15 3,840 3,070
160 2.5 0.10 3,600 1,080 190 2.5 0.10 2,880 1,300 190 2.5 0.10 2,880 1,730
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~80 4.0 0.20 5,000 2,500 ~100 4.0 0.20 4,000 3,000 ~100 4.0 0.20 4,000 4,000
120 2.5 0.15 4,000 1,600 150 2.5 0.15 3,200 1,920 150 2.5 0.15 3,200 2,560
160 2.0 0.10 3,000 900 190 2.0 0.10 2,400 1,080 190 2.0 0.10 2,400 1,440
Hardened
die steel
SKD61, DAC,
DHA
1.2344, 1.2379)
42-52HRC
DH102
JC8015
~80 3.5 0.20 4,200 1,680 ~100 3.5 0.20 3,350 2,010 ~100 3.5 0.20 3,350 2,680
120 2.5 0.15 3,360 1,080 150 2.5 0.15 2,680 1,290 150 2.5 0.15 2,680 1,720
160 – – – – 190 – – – – 190 – – – –
Hardened
die steel
SKD11, SLD,
DC11
1.2344, 1.2379)
55-62HRC
DH102
~80 2.5 0.15 3,600 1,080 ~100 2.5 0.15 2,900 1,310 ~100 2.5 0.15 2,900 1,740
120 2.0 0.12 2,880 690 150 2.0 0.12 2,320 840 150 2.0 0.12 2,320 1,110
160 – – – – 190 – – – – 190 – – – –
Grey & Nodular
cast iron
(FC, FCD)
(GG, GGG)
Below 300HB
JC8015
(DH102)
~80 5.0 0.20 5,600 2,080 ~100 5.0 0.20 4,500 4,050 ~100 5.0 0.20 4,500 5,400
120 3.0 0.15 4,480 1,250 150 3.0 0.15 3,600 2,590 150 3.0 0.15 3,600 3,460
160 2.5 0.10 3,360 750 190 2.5 0.10 2,700 1,460 190 2.5 0.10 2,700 1,940
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~80 5.0 0.20 6,000 3,000 ~100 5.0 0.20 4,800 3,600 ~100 5.0 0.20 4,800 4,800
120 3.0 0.15 4,800 1,920 150 3.0 0.15 3,840 2,300 150 3.0 0.15 3,840 3,070
160 2.5 0.10 3,600 1,080 190 2.5 0.10 2,880 1,300 190 2.5 0.10 2,880 1,730
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~80 5.0 0.20 1,800 900 ~100 5.0 0.20 1,450 1,090 ~100 5.0 0.20 1,450 1,450
120 3.0 0.15 1,440 580 150 3.0 0.15 1,160 700 150 3.0 0.15 1,160 930
160 2.5 0.10 1,080 320 190 2.5 0.10 870 390 190 2.5 0.10 870 520
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS "ZPMT-PL-TYPE INSERTS" (FOR SIDE FINISHING)
MQX MSN type
Tooling by DIJET
B067
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS "ZPMT-PL-TYPE INSERTS" (FOR SIDE FINISHING)
MQX MSN type
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No. of teeth 4N No. of teeth 5N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
JC8015
~120 5.0 0.20 4,100 4,920 ~120 5.0 0.20 4,100 6,150
190 3.0 0.15 3,300 3,170 190 3.0 0.15 3,300 3,960
235 2.5 0.10 2,500 1,800 235 2.5 0.10 2,500 2,250
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
JC8015
~120 5.0 0.20 3,820 3,820 ~120 5.0 0.20 3,820 4,780
190 3.0 0.15 3,060 2,450 190 3.0 0.15 3,060 3,060
235 2.5 0.10 2,290 1,370 235 2.5 0.10 2,290 1,720
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~120 5.0 0.20 3,820 3,820 ~120 5.0 0.20 3,820 4,780
190 3.0 0.15 3,060 2,450 190 3.0 0.15 3,060 3,060
235 2.5 0.10 2,290 1,370 235 2.5 0.10 2,290 1,720
Mold steel
NAK80,HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~120 4.0 0.20 3,200 3,200 ~120 4.0 0.20 3,200 4,000
190 2.5 0.15 2,560 2,050 190 2.5 0.15 2,560 2,560
235 2.0 0.10 1,920 1,150 235 2.0 0.10 1,920 1,440
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
JC8015
~120 3.5 0.20 2,700 2,160 ~120 3.5 0.20 2,700 2,700
190 2.5 0.15 2,160 1,380 190 2.5 0.15 2,160 1,730
235 – – – – 235 – – – –
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~120 2.5 0.15 2,300 1,380 ~120 2.5 0.15 2,300 1,720
190 2.0 0.12 1,840 880 190 2.0 0.12 1,840 1,100
235 – – – – 235 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~120 5.0 0.20 3,570 4,280 ~120 5.0 0.20 3,570 5,350
190 3.0 0.15 2,860 2,750 190 3.0 0.15 2,860 3,430
235 2.5 0.10 2,140 1,540 235 2.5 0.10 2,140 1,930
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~120 5.0 0.20 3,820 3,820 ~120 5.0 0.20 3,820 4,780
190 3.0 0.15 3,060 2,450 190 3.0 0.15 3,060 3,060
235 2.5 0.10 2,290 1,370 235 2.5 0.10 2,290 1,720
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~120 5.0 0.20 1,150 1,150 ~120 5.0 0.20 1,150 1,440
190 3.0 0.15 920 740 190 3.0 0.15 920 920
235 2.5 0.10 690 420 235 2.5 0.10 690 520
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4 Use air blow.
NOTE
MQX
TYPE
QM MAX
B068
Tooling by DIJET
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS "ZPMT-PL-TYPE INSERTS" (FOR SIDE FINISHING)
MQX MSN type
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4 Use air blow.
NOTE
MQX
TYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
JC8015
~160 5.0 0.20 3,200 4,800 ~160 5.0 0.20 3,200 5,760
240 3.0 0.15 2,560 3,070 240 3.0 0.15 2,560 3,690
290 2.5 0.10 1,920 1,730 290 2.5 0.10 1,920 2,070
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
JC8015
~160 5.0 0.20 3,000 3,750 ~160 5.0 0.20 3,000 4,500
240 3.0 0.15 2,400 2,400 240 3.0 0.15 2,400 2,880
290 2.5 0.10 1,800 1,350 290 2.5 0.10 1,800 1,620
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~160 5.0 0.20 3,000 3,750 ~160 5.0 0.20 3,000 4,500
240 3.0 0.15 2,400 2,400 240 3.0 0.15 2,400 2,880
290 2.5 0.10 1,800 1,350 290 2.5 0.10 1,800 1,620
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~160 4.0 0.20 2,500 3,120 ~160 4.0 0.20 2,500 3,750
240 2.5 0.15 2,000 2,000 240 2.5 0.15 2,000 2,400
290 2.0 0.10 1,500 1,130 290 2.0 0.10 1,500 1,350
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
JC8015
~160 3.5 0.20 2,100 2,100 ~160 3.5 0.20 2,100 2,520
240 2.5 0.15 1,680 1,340 240 2.5 0.15 1,680 1,610
290 – – – – 290 – – – –
Hardened
die steel
SKD11,SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~160 2.5 0.15 1,800 1350 ~160 2.5 0.15 1,800 1620
240 2.0 0.12 1,440 870 240 2.0 0.12 1,440 1040
290 – – – – 290 – – – –
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
(DH102)
~160 5.0 0.20 2,800 4,200 ~160 5.0 0.20 2,800 5,040
240 3.0 0.15 2,240 2,690 240 3.0 0.15 2,240 3,230
290 2.5 0.10 1,680 1,510 290 2.5 0.10 1,680 1,810
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~160 5.0 0.20 3,000 3,750 ~160 5.0 0.20 3,000 4,500
240 3.0 0.15 2,400 2,400 240 3.0 0.15 2,400 2,880
290 2.5 0.10 1,800 1,350 290 2.5 0.10 1,800 1,620
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~160 5.0 0.20 900 1,130 ~160 5.0 0.20 900 1,350
240 3.0 0.15 720 720 240 3.0 0.15 720 860
290 2.5 0.10 540 410 290 2.5 0.10 540 490
Tooling by DIJET
B069
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS "ZPMT-PL-TYPE INSERTS" (FOR SIDE FINISHING)
MQX MSN type
Work
Materials
Insert
Grades
Tool dia. (mm)
40/42 40
No. of teeth 6N No. of teeth 7N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
JC8015
~160 5.0 0.20 2,550 4,590 ~160 5.0 0.20 2,550 5,350
240 3.0 0.15 2,040 2,940 240 3.0 0.15 2,040 3,430
290 2.5 0.10 1,530 1,650 290 2.5 0.10 1,530 1,930
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
JC8015
~160 5.0 0.20 2,400 3,600 ~160 5.0 0.20 2,400 4,200
240 3.0 0.15 1,920 2,300 240 3.0 0.15 1,920 2,690
290 2.5 0.10 1,440 1,300 290 2.5 0.10 1,440 1,510
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~160 5.0 0.20 2,400 3,600 ~160 5.0 0.20 2,400 4,200
240 3.0 0.15 1,920 2,300 240 3.0 0.15 1,920 2,690
290 2.5 0.10 1,440 1,300 290 2.5 0.10 1,440 1,510
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~160 4.0 0.20 2,000 3,000 ~160 4.0 0.20 2,000 3,500
240 2.5 0.15 1,600 1,920 240 2.5 0.15 1,600 2,240
290 2.0 0.10 1,200 1,080 290 2.0 0.10 1,200 1,260
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
JC8015
~160 3.5 0.20 1,670 2,000 ~160 3.5 0.20 1,670 2,340
240 2.5 0.15 1,340 1,290 240 2.5 0.15 1,340 1,500
290 – – − − 290 – – − −
Hardened
die steel
SKD11,SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~160 2.5 0.15 1,430 1,290 ~160 2.5 0.15 1,430 1,500
240 2.0 0.12 1,140 820 240 2.0 0.12 1,140 960
290 – – − − 290 – – − −
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
(DH102)
~160 5.0 0.20 2,230 4,010 ~160 5.0 0.20 2,230 4,680
240 3.0 0.15 1,780 2,560 240 3.0 0.15 1,780 2,990
290 2.5 0.10 1,340 1,450 290 2.5 0.10 1,340 1,690
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~160 5.0 0.20 2,400 3,600 ~160 5.0 0.20 2,400 4,200
240 3.0 0.15 1,920 2,300 240 3.0 0.15 1,920 2,690
290 2.5 0.10 1,440 1,300 290 2.5 0.10 1,440 1,510
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~160 5.0 0.20 720 1,080 ~160 5.0 0.20 720 1,260
240 3.0 0.15 580 700 240 3.0 0.15 580 810
290 2.5 0.10 430 390 290 2.5 0.10 430 450
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4 Use air blow.
NOTE
MQX
TYPE
QM MAX
B070
Tooling by DIJET
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS "ZPMT-PL-TYPE INSERTS" (FOR BOTTOM FACE FINISHING)
MQX MSN type
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4 Use air blow.
NOTE
MQX
TYPE
QM MAX
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
JC8015
~80 0.20 6~14 3,600 1,080 ~100 0.20 8~18 2,900 1,310 ~100 0.20 8~18 2,900 1,740
120 0.15 6~14 2,700 650 150 0.15 8~18 2,200 790 150 0.15 8~18 2,200 1,060
160 0.10 6~10 1,800 360 190 0.10 8~12 1,500 450 190 0.10 8~12 1,500 600
Die steel
SKD61, SKD11
(1.2344,
1.2379)
Below 255HB
CX75
JC8015
~80 0.20 6~14 3,200 960 ~100 0.20 8~18 2,600 1,170 ~100 0.20 8~18 2,600 1,560
120 0.15 6~14 2,400 580 150 0.15 8~18 2,000 720 150 0.15 8~18 2,000 960
160 0.10 6~10 1,600 320 190 0.10 8~12 1,300 390 190 0.10 8~12 1,300 520
Mold steel
HPM7, PX5,
P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~80 0.20 6~14 3,200 960 ~100 0.20 8~18 2,600 1,170 ~100 0.20 8~18 2,600 1,560
120 0.15 6~14 2,400 580 150 0.15 8~18 2,000 720 150 0.15 8~18 2,000 960
160 0.10 6~10 1,600 320 190 0.10 8~12 1,300 390 190 0.10 8~12 1,300 520
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~80 0.20 6~14 2,800 840 ~100 0.20 8~18 2,240 1,010 ~100 0.20 8~18 2,240 1,340
120 0.15 6~14 2,100 500 150 0.15 8~18 1,680 600 150 0.15 8~18 1,680 800
160 0.10 6~10 1,400 280 190 0.10 8~12 1,120 340 190 0.10 8~12 1,120 450
Hardened
die steel
SKD61, DAC,
DHA
1.2344, 1.2379)
42-52HRC
DH102
JC8015
~80 0.15 6~14 2,000 480 ~100 0.15 8~18 1,600 580 ~100 0.15 8~18 1,600 770
120 0.10 6~14 1,500 300 150 0.10 8~18 1,200 360 150 0.10 8~18 1,200 480
160 – – – – 190 – – – – 190 – – – –
Hardened
die steel
SKD11, SLD,
DC11
1.2344, 1.2379)
55-62HRC
DH102
~80 0.12 6~14 1,400 280 ~100 0.12 8~18 1,100 330 ~100 0.12 8~18 1,100 440
120 0.10 6~14 1,050 170 150 0.10 8~18 820 200 150 0.10 8~18 820 260
160 – – – – 190 – – – – 190 – – – –
Grey & Nodular
cast iron
(FC, FCD)
(GG, GGG)
Below 300HB
JC8015
(DH102)
~80 0.20 6~14 3,600 1,300 ~100 0.20 8~18 2,900 1,570 ~100 0.20 8~18 2,900 2,090
120 0.15 6~14 2,700 810 150 0.15 8~18 2,200 990 150 0.15 8~18 2,200 1,320
160 0.10 6~10 1,800 430 190 0.10 8~12 1,500 540 190 0.10 8~12 1,500 720
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~80 0.20 6~14 3,200 960 ~100 0.20 8~18 2,600 1,170 ~100 0.20 8~18 2,600 1,560
120 0.15 6~14 2,400 580 150 0.15 8~18 2,000 720 150 0.15 8~18 2,000 960
160 0.10 6~10 1,600 320 190 0.10 8~12 1,300 390 190 0.10 8~12 1,300 520
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~80 0.20 6~14 1,000 240 ~100 0.20 8~18 800 290 ~100 0.20 8~18 800 380
120 0.15 6~14 750 160 150 0.15 8~18 600 200 150 0.15 8~18 600 260
160 0.10 6~10 500 100 190 0.10 8~12 400 120 190 0.10 8~12 400 160
Tooling by DIJET
B071
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS "ZPMT-PL-TYPE INSERTS" (FOR BOTTOM FACE FINISHING)
MQX MSN type
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26
No. of teeth 4N No. of teeth 5N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
JC8015
~120 0.20 9~23 2,300 1,380 ~120 0.20 9~23 2,300 1,720
190 0.15 9~23 1,700 820 190 0.15 9~23 1,700 1,020
235 0.10 9~15 1,150 460 235 0.10 9~15 1,150 580
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
JC8015
~120 .20 9~23 2,000 1,200 ~120 .20 9~23 2,000 1,500
190 0.15 9~23 1,500 720 190 0.15 9~23 1,500 900
235 0.10 9~15 1,000 400 235 0.10 9~15 1,000 500
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~120 0.20 9~23 2,000 1,200 ~120 0.20 9~23 2,000 1,500
190 0.15 9~23 1,500 720 190 0.15 9~23 1,500 900
235 0.10 9~15 1,000 400 235 0.10 9~15 1,000 500
Mold steel
NAK80,HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~120 .20 9~23 1,800 1,080 ~120 .20 9~23 1,800 1,350
190 0.15 9~23 1,350 650 190 0.15 9~23 1,350 810
235 0.10 9~15 900 360 235 0.10 9~15 900 450
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
JC8015
~120 0.15 9~23 1,300 620 ~120 0.15 9~23 1,300 780
190 0.10 9~23 1,000 400 190 0.10 9~23 1,000 500
235 – – – – 235 – – – –
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~120 0.12 9~23 900 360 ~120 0.12 9~23 900 450
190 0.10 9~23 680 220 190 0.10 9~23 680 270
235 – – – – 235 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~120 0.20 9~23 2,300 1,660 ~120 0.20 9~23 2,300 2,070
190 0.15 9~23 1,700 1,020 190 0.15 9~23 1,700 1,280
235 0.10 9~15 1,150 550 235 0.10 9~15 1,150 690
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~120 .20 9~23 2,000 1,200 ~120 .20 9~23 2,000 1,500
190 0.15 9~23 1,500 720 190 0.15 9~23 1,500 900
235 0.10 9~15 1,000 400 235 0.10 9~15 1,000 500
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~120 0.20 9~23 640 310 ~120 0.20 9~23 640 380
190 0.15 9~23 480 210 190 0.15 9~23 480 260
235 0.10 9~15 320 130 235 0.10 9~15 320 160
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4 Use air blow.
NOTE
MQX
TYPE
QM MAX
B072
Tooling by DIJET
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS "ZPMT-PL-TYPE INSERTS" (FOR BOTTOM FACE FINISHING)
MQX MSN type
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32/35 32/35
No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
JC8015
~160 0.20 11~28 1,800 1,350 ~160 0.20 11~28 1,800 1,620
240 0.15 11~28 1,350 810 240 0.15 11~28 1,350 970
290 0.10 11~20 900 450 290 0.10 11~20 900 540
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
JC8015
~160 .20 11~28 1,600 1,200 ~160 .20 11~28 1,600 1,440
240 0.15 11~28 1,200 720 240 0.15 11~28 1,200 860
290 0.10 11~20 800 400 290 0.10 11~20 800 480
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~160 0.20 11~28 1,600 1,200 ~160 0.20 11~28 1,600 1,440
240 0.15 11~28 1,200 720 240 0.15 11~28 1,200 860
290 0.10 11~20 800 400 290 0.10 11~20 800 480
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~160 .20 11~28 1,400 1,050 ~160 .20 11~28 1,400 1,260
240 0.15 11~28 1,050 630 240 0.15 11~28 1,050 760
290 0.10 11~20 700 350 290 0.10 11~20 700 420
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
JC8015
~160 0.15 11~28 1,000 600 ~160 0.15 11~28 1,000 720
240 0.10 11~28 750 380 240 0.10 11~28 750 450
290 – – − − 290 – – − −
Hardened
die steel
SKD11,SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~160 0.12 11~28 700 350 ~160 0.12 11~28 700 420
240 0.10 11~28 530 210 240 0.10 11~28 530 250
290 – – − − 290 – – − −
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
(DH102)
~160 0.20 11~28 1,800 1,620 ~160 0.20 11~28 1,800 1,940
240 0.15 11~28 1,350 1,010 240 0.15 11~28 1,350 1,220
290 0.10 11~20 900 540 290 0.10 11~20 900 650
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~160 .20 11~28 1,600 1,200 ~160 .20 11~28 1,600 1,440
240 0.15 11~28 1,200 720 240 0.15 11~28 1,200 860
290 0.10 11~20 800 400 290 0.10 11~20 800 480
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~160 0.20 11~28 500 300 ~160 0.20 11~28 500 360
240 0.15 11~28 380 210 240 0.15 11~28 380 250
290 0.10 11~20 250 120 290 0.10 11~20 250 150
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4 Use air blow.
NOTE
MQX
TYPE
QM MAX
Tooling by DIJET
B073
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS "ZPMT-PL-TYPE INSERTS" (FOR BOTTOM FACE FINISHING)
MQX MSN type
Work
Materials
Insert
Grades
Tool dia. (mm)
40/42 40
No. of teeth 6N No. of teeth 7N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
JC8015
~160 0.20 13~38 1,400 1,260 ~160 0.20 13~38 1,400 1,470
240 0.15 13~38 1,050 760 240 0.15 13~38 1,050 880
290 0.10 13~24 700 420 290 0.10 13~24 700 490
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
JC8015
~160 .20 13~38 1,300 1,170 ~160 .20 13~38 1,300 1,360
240 0.15 13~38 980 710 240 0.15 13~38 980 820
290 0.10 13~24 650 390 290 0.10 13~24 650 450
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~160 0.20 13~38 1,300 1,170 ~160 0.20 13~38 1,300 1,360
240 0.15 13~38 980 710 240 0.15 13~38 980 820
290 0.10 13~24 650 390 290 0.10 13~24 650 450
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~160 .20 13~38 1,110 1,000 ~160 .20 13~38 1,110 1,160
240 0.15 13~38 830 600 240 0.15 13~38 830 700
290 0.10 13~24 560 340 290 0.10 13~24 560 390
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
JC8015
~160 0.15 13~38 800 580 ~160 0.15 13~38 800 670
240 0.10 13~38 600 360 240 0.10 13~38 600 420
290 – – − − 290 – – − −
Hardened
die steel
SKD11,SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~160 0.12 13~38 560 340 ~160 0.12 13~38 560 390
240 0.10 13~38 420 200 240 0.10 13~38 420 230
290 – – − − 290 – – − −
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
(DH102)
~160 0.20 13~38 1,400 1,510 ~160 0.20 13~38 1,400 1,760
240 0.15 13~38 1,050 950 240 0.15 13~38 1,050 1,100
290 0.10 13~24 700 500 290 0.10 13~24 700 590
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~160 .20 13~38 1,300 1,170 ~160 .20 13~38 1,300 1,360
240 0.15 13~38 980 710 240 0.15 13~38 980 820
290 0.10 13~24 650 390 290 0.10 13~24 650 450
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~160 0.20 13~38 400 290 ~160 0.20 13~38 400 340
240 0.15 13~38 300 200 240 0.15 13~38 300 230
290 0.10 13~24 200 120 290 0.10 13~24 200 140
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4 Use air blow.
NOTE
MQX
TYPE
QM MAX
B074
Tooling by DIJET
MQX
TYPE
QM MAX
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS FOR MQX AND MSN (ZPMT-NL-type)
MQX MSN type
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4 Use air blow.
NOTE
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20 20/21
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminum alloy
50-110HB
FZ15
FC18
NL Type
~80 ~5.0
~32.0
12,000 3,600 ~100 ~5.0
~40.0
9,600 4,320 ~100 ~5.0
~40.0
9,600 5,760
120 ~3.5 ~8.0 9,000 1,800 150 ~3.5
~10.0
7,200 2,160 150 ~3.5
~10.0
7,200 2,880
160 ~2.0 ~4.0 6,000 1,200 190 ~2.0
~5.0
4,800 1,440 290 ~2.0
~5.0
4,800 1,920
Work
Materials
Insert
Grades
Tool dia. (mm)
32/35 40/42 40
No. of teeth 6N No. of teeth 6N No. of teeth 7N
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminum alloy
50-110HB
FZ15
FC18
NL Type
~160 ~5.0
~64.0
6,000 5,400 ~160 ~5.0
~80.0
4,800 4,320 ~160 ~5.0
~80.0
4,800 5,040
240 ~3.5
~16.0
4,500 2,700 240 ~3.5
~20.0
3,600 2,160 240 ~3.5
~20.0
3,600 2,520
290 ~2.0 ~8.0 3,000 1,800 290 ~2.0
~10.0
2,400 1,440 290 ~2.0
~10.0
2,400 1,680
Work
Materials
Insert
Grades
Tool dia. (mm)
25/26 30/32/35
No. of teeth 4N No. of teeth 5N No. of teeth 5N
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
apxae
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminum alloy
50-110HB
FC15
FZ18
NL Type
~120 ~5.0
~50.0
7,650 4,590 ~120 ~5.0
~50.0
7,650 5,740 ~160 ~5.0
~64.0
6,000 4,500
190 ~3.5
~12.5
5,750 2,300 190 ~3.5
~12.5
5,750 2,880 240 ~3.5
~16.0
4,500 2,250
235 ~2.0 ~6.2 3,850 1,540 235 ~2.0
~6.2
3,850 1,920 290 ~2.0
~8.0
3,000 1,500
Tooling by DIJET
B075
Corner radius for
programming Over cut Remains
R1.0 0 0.57
R1.5
(
Recommended
)
0 0.45
R2.0 0.04 0.33
R2.5 0.21 0.21
R3.0 0.40 0.09
Corner radius for
programming Over cut Remains
R1.0 0 0.42
R1.5
(
Recommended
)
0 0.33
R2.0 0.01 0.23
R2.5 0.17 0.14
R3.0 0.37 0.05
QM MAX
MQX
TYPE
Definition of corner radius for programming
Work Materials
Grades
Cat. No.
EPMT100312ZER
EPMW100312ZER
JC5118
EPMW100312ZTR
EPHW100316ZTR
Work Materials
Grades
Cat. No.
EPMT100312ZER
EPMW100312ZER
Carbon steel
S50C, S55C
Below 250HB
(C50, C55)
JC8050 JC7560
DH102
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC5118
EPMW100312ZTR
EPHW100316ZTR
WorkMaterials
Grades
Cat. No.
EPMT100312ZER
EPMW100312ZER
JC8050
JC7560 DH102
Titanium alloy
Ti-6AI-4V
JC5118
EPMW100312ZTR
EPHW100316ZTR
JC8050 JC7560 DH102
JC5118
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8050 JC7560 DH102
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC5118 JC8050
JC5118
JC7560
Inconel
INCO718
JC8050
JC5118
DH102
JC7560
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050 JC7560 DH102
Grey & Nodularcastiron
JC5118
DH102
Below 300HB
(GG, GGG)
FC, FCD
JC8050 JC7560
Moldsteel
NAK80,HPM1,P21
(1.2311,P21)
38-43HRC
JC5118
DH102
JC8050 JC7560 DH102
Stainless steel
SUS304
Below 250HB
JC5118 JC8050 JC7560 DH102
EPMW type: Without chip breaker EPMT type: With chip breaker
EPHW type: Without chip breaker
: First Choice, Good Condition : Moderate Condition
: Unfavorable Condition : Light Cutting : No good
EPMT/W type insert
EPHW type insert
Guidelines for selection of the EP** type insert
(mm)
(mm)
B076
Tooling by DIJET
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting conditiontable.
In case of drilling, apply 50% or less Zaxis feed speed fromstandard cutting conditiontable.
Long continous chips may come out in case of drilling, confirm the correct cutting parameters.
QM MAX
MQX
TYPE
Instructions for profile milling with EMPT/W type insert
Ramping
Helical interpolation
Cat. No
.
MQX-*016-M8
MQX-*017-M8
MQX-*020-M10
MQX-*021-M10
MQX-*025-M12
MQX-*026-M12
MQX-*030-M16
MQX-*032-M16
MQX-*035-M16
MQX-*040-M16
MQX-*042-M16
Tool dia.
Dc
(mm)
16
17
20
21
25
26
30
32
35
40
42
Effective
cutting
dia.
(mm)
10.2
11.2
14.1
15.1
19.1
20.1
24.1
26.1
29.1
34.1
36.2
Max. depth
of cut
p
(mm)
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Max. ramping
angle
°
1°48´
1°36´
1°24´
1°18´
1°
0°57´
0°48´
0°42´
0°36´
0°30´
0°27´
Ramping
Total cutting length L (mm)
at max.
p
25.5
28.6
32.7
35.3
45.8
48.2
57.3
65.5
76.4
91.7
101.9
Note) The ramping angle 0.5° or less is recommended (please refer to the above table).
Helical interpolation
Min. bore dia.
h min (mm)
22
24
30
32
40
42
50
54
60
70
74
Max. bore dia.
h max (mm)
30
32
38
40
48
50
58
62
68
78
82
Calculation of tool pass dia.
dc= Dh Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circle should not exceed
max. depth of cut ap.
Down cutting is recommended, so tool pass
rotation should be counterclockwise.
φDh
φd
C
Tool dia.φDc
a
p
θ°
L
Tooling by DIJET
B077
B078
Tooling by DIJET
MXGTYPE
QM MAX G II
”QM MAX G II” GMX / MXG type, indexable cutter with high
efficient roughing.
O
Insert thickness: 4mm improved strength
by 1.2 times compared with conventional tool.
O
Economical double-side insert (4 corners).
O
New strong edge type “PH breaker insert”
is excellent in fracture resistance and
applicable to heavy cutting.
O
2 insert grades “JC8118” & “JC7560”
can be widely applied from general & mold
steel to hardened die steel & high strength
stainless steel .
O
Application
Double-side usable!
O Low cutting force inserts with optimum cutting
edge for high feed machining.
* Compared with conventional positive type
cutter, chips thickness of QM MAX G II reduces
by 14% (in case of ap=0.6mm).
Negative insert
Optimum
cutting edge
PH
Breaker
Insert thickness: 4mm
Feature of product
<JC8118>
”JC8118“
for high hardened
steel less than 50HRC
& high strength
stainless steel.
<JC7560>
”JC7560“
for general & mold
steel less than
35HRC.
PMKH
JC8118
NEW
JC8118
NEW
JC8118
NEW
ISO
Applicable
range
JC7560
NEW
JC8118
NEW
JC7560
NEW
P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30 H01 H10 H20
b
fz=1.1mm/t
PH
fz=1.4mm/t fz=1.6mm/t
ࠐࠐࠐ
O feed limit comparison
Material: SKD61 (46HRC) 1.2344
Cutting conditions: Vc=95m/min, ap=1,0mm, ae=0–19mm
Up & down cut Air blow
Tool No.: MXG-4025-M12
Insert No.: ENMU100412ZER-PH (JC8118)
Cutting performance
1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
6%
Down!
b
O Cutting force comparison
Material: S50C C50
Cutting conditions: Vc=120/min, fz=1.0mm/t, ap=0,6mm, ae=15mm
Dow cut Air blow, Tool No.: MXG-4025-M12,
Insert No.: ENMU100412ZER-PH (JC8118)
X (Feed force)
Y (Main force)
Z (Back force)
(Resultant force)
(N) Cutting resistance
Conventional tool MXG type (ø25x4N) New strong edge type “PH breaker insert” is excellent in fracture
resistance and possible to higher feed machining than conventional tool.
Tooling by DIJET
B079
MXGTYPE
QM MAX G II
Greatly improved metal removal rate!
O Possible to stable high feed machining in case of long overhung
length over L/D=6.
Cutting performance
O Excellent in ramping and helical interpolation, and
possible to high efficient pocket milling.
* Possible to Max. ramping angle 1° in case of using ø 25 mm tool dia.
Adopted GN surface-hardening treatment on thermal resistant high strength steel gives high
hardness over 65HRC and secure insert pocket and holder against thermal deformation, impro-
ved body durability and tool life by 30% or more. Make it difficult to be damaged even under
severe cutting conditions. Also rust-proof and anti-welding effect is much improved.
b
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ڸ
ڸڸڸ
ڸ
ڸ
ڸ
ڸ
ڸ
ڸ
ڸ
0 10 20 30 40 50 60 70 80 90 100 110 120
0.4
0.3
0.2
0.1
0
DIJET: ENMU100412ZER-PH (JC8118)
DIJET: Conventional tool (JC8118)
PH
110m
110m
Large wear
O Tool life
comparison
Material: SKD11 (1.2379, Cutting conditions: Vc=180mm/min, fz=1.2mm/t, ap=0,8mm,
Pocket milling 75x60x30mm, Down cut Air blow
Overhung length 60mm, Ramping angle 1°
Tool No.: MXG-4025-M12, Insert No.: ENMU100412ZER-PH (JC8118)
Normal wear
(still able to
continue)
New strong edge
type “PH breaker
insert” supressed
small chipping and
achieved longer tool
life compared with
conventional tool.
Max. flank wear (mm)
Cutting length (mm)
B080
Tooling by DIJET
MXGTYPE
QM MAX G II
■ Inserts
● ●
MXG
TYPE
Through coolant hole
W
R1.2
1.7
φDc
φDb
Lf
C
MD
■ BODY
Cat No
.
MXG-2016-M8
MXG-2017-M8
MXG-3020-M10
MXG-3021-M10
MXG-3025-M12
MXG-4025-M12
MXG-4026-M12
MXG-5030-M16
MXG-5032-M16
MXG-5035M16
MXG-6040-M16
MXG-6042-M16
Stock
●
●
●
●
●
●
●
●
●
●
●
●
No.
of
inserts
2
2
3
3
3
4
4
5
5
5
6
6
D
c
16
17
20
21
25
25
26
30
32
35
40
42
Dimensions (mm)
L
f
D
b
23
23
30
30
35
35
35
43
43
43
43
43
14
14
18
18
22
22
22.5
27
29
29
32
32
M8
M8
M10
M10
M12
M12
M12
M16
M16
M16
M16
M16
8
8
9
9
11
11
11
12
12
12
14
14
12
12
14
14
19
19
19
22
22
22
26
26
MD C W
Applicable
Inserts
ENMU100412ZER-PH
Note) 1. All cutters are supplied without inserts.
2. Please see page B009 for recommended tightening torque.
Clamp
Screw
TSW-2567H
Parts
Wrench
A-08
Clamp Screw
TSW-2567H
Recommended Torque
(N
・
m)
1. 1
MXG
TYPE
-PH
A
r
B
T
Arbor B193
Cat. No.
ENMU100412ZER-PH
10 inserts per case
Tole-
rance
M
A
Dimensions (mm)
10
T
4
B
6
r
ε
1. 2
JC8118 JC7560
PVD coated
●
Standard stock items
Tooling by DIJET
B081
QM MAX G II
MXG
TYPE
Definition of corner shape for programming
■
Attention for profile milling
Corner radius for
programming Over cut
R1.0
R1.5 (Standard)
R2.0
0
0
0.08
0.52
0.38
0.24
● Helical interpolation
●
Calculation of tool passdia.
dc = Dh − Dc
Tool pass dia. Bore dia. Tool dia.
●
Depth of cut per one circuit should
not exceed max. depth of cut
a
p.
●
Down cutting is recommended,
so tool pass rotation should be
counterclockwise.
● In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
● In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
● Long consecutive chips may come out in case of drilling, confirm the safe condition sufficiently.
● Ramping
Cat. No.
Tool dia.
Dc
(mm)
Effective
cutting
dia.
(mm)
Max.depth
of cut
a
p
(mm)
Ramping Helical interpolation
Max. ramping
angleθ°
Total cutting length L (mm)
at max.
a
p
Min. bore dia.
Dh min (mm)
Max.bore dia.
Dh max (mm)
MXG-2016-M8 16 10.1 0.7 1°36' 25.1 22 30
MXG-2017-M8 17 11. 1 0.7 1°36' 25.1 24 32
MXG-3020-M10 20 13.9 1 1°30' 38.2 30 38
MXG-3021-M10 21 14.9 1 1°30' 38.2 31 40
MXG-*025-M12 25 18.9 1 1°12' 47.7 40 48
MXG-4026-M12 26 19.9 1 1°12' 47.7 42 50
MXG-5030-M16 30 23.9 1 0°54' 63.6 50 58
MXG-5032-M16 32 25.9 1 0°54' 63.6 54 62
MXG-5035-M16 35 28.8 1 0°42' 81.8 60 68
MXG-6040-M16 40 33.8 1 0°30' 114.5 70 78
MXG-6042-M16 42 35.8 1 0°30' 114.5 74 82
Remains
(mm)
B082
Tooling by DIJET
: Overhung length, ap : Axial depth of cut, ae : Radial depth of cut, n : Spindle speed, Vf : Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Work
Material Grades
Tool dia. (mm)
16/17 20/21 25
No. of teeth 2N No. of teeth 3N No. of teeth 3N
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC7560
(JC8118)
~50 0.8 ~10 3,580 8,590 ~60 0.8 ~14 2,860 10,300 ~75 0.8 ~19 2,290 8,240
80 0.6 ~10 3,580 8,590 100 0.6 ~14 2,860 10,300 125 0.6 ~19 2,290 8,240
120 0.6 ~10 3,180 7,630 140 0.6 ~14 2,550 9,180 175 0.6 ~19 2,040 7,340
Die steel
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8118)
~50 0.8 ~10 3,580 8,590 ~60 0.8 ~14 2,860 10,300 ~75 0.8 ~19 2,290 8,240
80 0.6 ~10 3,580 8,590 100 0.6 ~14 2,860 10,300 125 0.6 ~19 2,290 8,240
120 0.6 ~10 3,180 7,630 140 0.6 ~14 2,550 9,180 175 0.6 ~19 2,040 7,340
Mold steel
(1.2311, P20)
30-36HRC
JC7560
(JC8118)
~50 0.8 ~10 3,180 7,630 ~60 0.8 ~14 2,550 9,180 ~75 0.8 ~19 2,040 7,340
80 0.6 ~10 3,180 7,630 100 0.6 ~14 2,550 9,180 125 0.6 ~19 2,040 7,340
120 0.6 ~10 2,590 6,220 140 0.6 ~14 2,070 7,450 175 0.6 ~19 1,660 5,980
Mold steel
(1.2311, P21)
38-43HRC
JC8118
~50 0.6 ~10 1,890 4,160 ~60 0.6 ~14 1,510 4,980 ~75 0.6 ~19 1,210 3,990
80 0.5 ~10 1,690 3,040 100 0.5 ~14 1,350 3,650 125 0.5 ~19 1,080 2,920
120 0.5 ~10 1,590 2,860 140 0.5 ~14 1,270 3,430 175 0.5 ~19 1,020 2,750
Hardened
die steel
(1.2344, 1.2379)
42-52HRC
JC8118
~50 0.6 ~10 1,890 4,160 ~60 0.6 ~14 1,510 4,980 ~75 0.6 ~19 1,210 3,990
80 0.5 ~10 1,690 3,040 100 0.5 ~14 1,350 3,650 125 0.5 ~19 1,080 2,920
120 0.5 ~10 1,590 2,860 140 0.5 ~14 1,270 3,430 175 0.5 ~19 1,020 2,750
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
~50 1.0 ~10 3,980 11,940 ~60 1.0 ~14 3,180 14,310 ~75 1.0 ~19 2,550 11,480
80 0.8 ~10 3,980 11,940 100 0.8 ~14 3,180 14,310 125 0.8 ~19 2,550 11,480
120 0.6 ~10 3,580 8,590 140 0.6 ~14 2,860 10,300 175 0.6 ~19 2,290 8,240
Stainless steel
Below 250HB
JC7560
(JC8118)
~50 0.6 ~10 2,390 4,780 ~60 0.6 ~14 1,910 5,730 ~75 0.6 ~19 1,530 4,590
80 0.5 ~10 2,390 4,780 100 0.5 ~14 1,910 5,730 125 0.5 ~19 1,530 4,590
120 0.5 ~10 1,990 3,180 140 0.5 ~14 1,590 3,820 175 0.5 ~19 1,270 3,050
RECOMMENDED CUTTING CONDITIONS
MXG + MSN type
QM MAX G II
GMX
/
MXG
TYPE
Tooling by DIJET
B083
: Overhung length,
a
p : Axial depth of cut,
a
e : Radial depth of cut,
n
: Spindle speed,
V
f : Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Work
Material Grades
Tool dia. (mm)
25/26 30/32/35 40/42
No. of teeth 4N No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC7560
(JC8118)
~75 0.8 ~19 2,290 10,990 ~90 0.8 ~25 1,910 11,460 ~120 0.8 ~32 1,430 10,300
125 0.6 ~19 2,290 10,990 150 0.6 ~25 1,910 11,460 200 0.6 ~32 1,430 10,300
175 0.6 ~19 2,040 9,790 210 0.6 ~25 1,700 10,200 280 0.6 ~32 1,270 9,140
Die steel
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8118)
~75 0.8 ~19 2,290 10,990 ~90 0.8 ~25 1,910 11,460 ~120 0.8 ~32 1,430 10,300
125 0.6 ~19 2,290 10,990 150 0.6 ~25 1,910 11,460 200 0.6 ~32 1,430 10,300
175 0.6 ~19 2,040 9,790 210 0.6 ~25 1,700 10,200 280 0.6 ~32 1,270 9,140
Mold steel
(1.2311, P20)
30-36HRC
JC7560
(JC8118)
~75 0.8 ~19 2,040 9,790 ~90 0.8 ~25 1,700 10,200 ~120 0.8 ~32 1,270 9,140
125 0.6 ~19 2,040 9,790 150 0.6 ~25 1,700 10,200 200 0.6 ~32 1,270 9,140
175 0.6 ~19 1,660 7,970 210 0.6 ~25 1,380 8,280 280 0.6 ~32 1,030 7,420
Mold steel
(1.2311, P21)
38-43HRC
JC8118
~75 0.6 ~19 1,210 5,320 ~90 0.6 ~25 1,010 5,560 ~120 0.6 ~32 760 5,200
125 0.5 ~19 1,080 3,890 150 0.5 ~25 900 4,050 200 0.5 ~32 680 3,670
175 0.5 ~19 1,020 3,670 210 0.5 ~25 850 3,830 280 0.5 ~32 640 3,460
Hardened
die steel
(1.2344, 1.2379)
42-52HRC
JC8118
~75 0.6 ~19 1,210 5,320 ~90 0.6 ~25 1,010 5,560 ~120 0.6 ~32 760 5,020
125 0.5 ~19 1,080 3,890 150 0.5 ~25 900 4,050 205 0.5 ~32 680 3,670
175 0.5 ~19 1,020 3,670 210 0.5 ~25 850 3,830 280 0.5 ~32 640 3,460
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
~75 1.0 ~19 2,550 15,300 ~90 1.0 ~25 2,120 15,900 ~120 1.0 ~32 1,590 14,310
125 0.8 ~19 2,550 15,300 150 0.8 ~25 2,120 15,900 200 0.8 ~32 1,590 14,310
175 0.6 ~19 2,290 10,990 210 0.6 ~25 1,910 11,460 280 0.6 ~32 1,430 10,300
Stainless steel
Below 250HB
JC7560
(JC8118)
~75 0.6 ~19 1,530 6,120 ~90 0.6 ~25 1,270 6,350 ~120 0.6 ~32 950 5,700
125 0.5 ~19 1,530 6,120 150 0.5 ~25 1,270 6,350 200 0.5 ~32 950 5,700
175 0.5 ~19 1,270 4,060 210 0.5 ~25 1,060 4,240 280 0.5 ~32 800 3,840
RECOMMENDED CUTTING CONDITIONS
MXG + MSN type
QM MAX G II
GMX
/
MXG
TYPE
B084
Tooling by DIJET
QM MAX
MQT
TYPE
High precision QM MAX
BARREL TOOL
Tuff Modular Heads System
1. High precision QM Max MQT type improved balance of holder
than conventional holders. Possible to adapt multi-machining
machines such as 5 axis machines. Lineded up high precision
H grade inserts. High efficient machining is possible by
adapting malti-blades specification.
➡Accuracy of tool dia. with master inserts −0.02 mm 〜 −0.05mm
(XPHW/T tType inserts)
2. Lineuped holders with cutting edge angle 3°, 5°. Complex shape
machining with inclination is possible by 3 axis machine.
3. Adopted 2 grades: PVD coated grade “JC8015” for general & mold
steel, stainless steel and cast iron. Cermet grade “CX75” for
improving surface roughness.
Cutting performance
0
0.02
0.04
0.06
0.08
0.1
0.12
80 160 240 320 400 480
MQT
Type
：
486m
Competitor A
：
486m
Cutting length
（
m
）
Max. Flank wear
（
mm
）
Materia
l
：
S50
C
T
ool dia
.
：
φ
V
c
=603.
2
/
mi
n
（
n
=12
,
000mi
n
-
1
）
f
z
=
0
.
2
m/t
（
V
f
=
4
,
800
m
/
mi
n
）
a
p
=
1.
5
m
m
,
a
e
=0.12mm
D
own cut,
O
verhun
g
len
g
t
h
：
Competitor A
t
DIJET : MQT Type
Photo of
Work
surface
Surface
roughness
（2N）
Feed
direction
Surface
roughness
2N
Vertical
direction
of feed
Machining
time
Feed Feed
[mm]
0.0
3.0
2.0
1.0
0.0
1.0
2.0
3.0
0.5 1.0 1.5 2.0 2.5 [mm]
3.0
2.0
1.0
0.0
1.0
2.0
3.0
0.0 0.5 1.0 1.5 2.0 2.5
Ra=0.19 Ra=0.44
101.2min 101.2min
QM Max MQT type achived good surface roughness and low
cusp height even if ap=1.5mm.Frank wear also small.
Materia
l
：
S50C
Tool dia
.
：
φ
Cutting condition
s
：
V
c
=
603
.
2
/
mi
n
（
n
=12,000mi
n
-
1
）
f
=
0
.
4
m/
rev
（
V
f
=4
,
800
m
/
mi
n
）
a
p
（
E
ff
ec
tiv
e
）
,
a
e
=
0
.12mm
D
own cut,
O
verhung lengt
h
：
Materia
l
：
S50
C
Tool dia
.
：
φ
Cutting condition
s
：
V
c
=
603
.
2
/
min
（
n
=
12,000mi
n
-
1
）
f
=0
.
4
m/
rev
（
V
f
=4
,
800m
/
mi
n
）
a
p
=1.5mm
,
a
e
=
0
.12mm
D
own cut,
O
verhung lengt
h
：
XPHT100308ZER-R
JC8015
Competitor A
PVD)
XPHT100308ZER-R
JC8015
Competitor A
PVD
[mm]
–15.0
–10.0
–5.0
0.0
5.0
10.0
15.0
0.0 0.5 1. 01.5 2.0 2.5
[mm]
–15.0
–10.0
–5.0
0.0
5.0
10.0
15.0
0.0 0.5 1. 01.5 2.0 2.5
Cusp height H=4Cusp height H=26
Tool life comparison
Surface roughness (After 486m machining) Cusp height (After 486m machining)
Tooling by DIJET
B085
QM MAX
MQT
TYPE
Through coolant hole
Cat No
.
MQT-2016A00-M8
MQT-4020A00-M10
MQT-5025A00-M12
MQT-6035A00-M16
MQT-2016A03-M8
MQT-2020A03-M10
MQT-2016A05-M8
MQT-2020A05-M10
Stock
●
●
●
●
●
●
●
●
No.
of
inserts
Inclined
angle
0°
3°
5°
1
2
D
c
16
20
25
35
16
20
16
20
2
4
5
6
2
2
2
2
Dimensions (mm)
L
f
D
b
23
30
35
43
23
30
23
30
14
18
22.5
29
14
18
14
18
M8
M10
M12
M16
M8
M10
M8
M10
8
9
10
12
8
9
8
9
12
14
17
22
12
14
12
14
MD C W
Applicable
Inserts
XP＊＊100308ZER-R
YPHW1003＊＊Z＊R-＊＊
ZPMT1003＊＊ZER-PL
Note) 1. All cutters are supplied without inserts.
2. All cutters are supplied without wrench & MOLY.
Clamp
Screw
TSW-2556H
TSW-2556H
DSW-2563H
DSW-2563H
TSW-2556H
TSW-2556H
TSW-2556H
TSW-2556H
Parts
Wrench
Fig.
A-08
Clamp Screw
TSW-2556H
DSW-2563H
Recommended Torque
(N
・
m)
1. 1
1. 1
MQT
TYPE
L
f
W
φD
c
φD
b
C
R0.3-R2.0
MD
θ°
L
f
C MD
W
φD
c
φD
b
R0.3-R2.0
Fig.1
Fig.2
■ Modular head MQT type
B086
Tooling by DIJET
MQT
TYPE Inserts
For tilted wall finishing
(XPHW100308ZER-R) (XPHT100308ZER-R)
For finishing side face
(YPHW1003 ZER-15) (YPHW100308ZER-F)
(YPHW100308ZTR-F1)
Shoulder milling insert (From semi-finishing to finishing)ZPMT1003 ZER-PL)
r
A
T
B
°
XPHT100308ZER-R
B
A
R60 T
°
r
XPHW100308ZER-R
B
A
R60
°
r
QM MAX
MQTTYPE
T
r°
1.5
3.0
B
A
YPHW100308ZER-15
3.0
B
A
T
r
°
YPHW100308ZER-F
°
1.5
3.0
B
A
T
r
YPHW100303ZER-15
Type
For tilted
wall finishing
For finishing
side face
Shoulder milling
insert (From semi-
finishing to
finishing)
Cat. No.
XPHW100308ZER-R
XPHT100308ZER-R
YPHW100303ZER-15
YPHW100308ZER-15
YPHW100308ZER-F
ZPMT100304ZER-PL
ZPMT100308ZER-PL
ZPMT100320ZER-PL
Tole-
rance
10 inserts per case.
H
H
H
H
H
M
M
M
PVD coated Cermet
JC8015
DH102 CX75JC8118
A
10.06
10.06
10.06
10.06
10.06
10.08
10.08
10.08
3.35
3.35
3.35
3.35
3.35
3.4
3.4
3.4
6
6
6
6
6
6
6
6
0.8
0.8
0.3
0.8
0.8
0.4
0.8
2.0
11°
11°
11°
11°
11°
11°
11°
11°
Dimensions (mm)
T B
r
°
Standard stock items Soon to be stocked Soon to be deleted
Tooling by DIJET
B087
QM MAX
MQT
TYPE
MQT
TYPE MQT
TYPE
Definition of flute shape for
programming Recommended cutting conditions for
MQT
MQT Type + MSN Carbide Shank holder
MQT-...A03/A05 Holder
Basic parameter of cutting conditions
<
Tilted wall finishing
>
: XPHT/W Type
MQT-…A00 Holder
Maximum inclination angleθ°
Ra
R0.8
Rh
φDc
（Intersection of Ra）
3.0
φDc
（Interection withθ°）
Inclination angleθ°
R0.3～R0.8
Fig.1 XPHW/T Type Fig.2 YPHW Type
° Accuracy of tool dia. with master inserts −0.02～−0.05
° Tool dia. with YPHW Type inserts (Inclination angle: 3°、5°)
Cat No
.
MQT-2016A03-M8
MQT-2016A05-M8
MQT-2020A03-M10
MQT-2020A05-M10
1
1
1
1
D
c
(mm)
R
a
(mm)
R
h
(mm)
Inclination
angle
15.5
15.5
19.5
19.5
R64.19
R64.34
R63.34
R63.46
8.76
10.98
8.67
10.85
1˚～6˚
3˚～8˚
1˚～6˚
3˚～8˚
Fig.
Cat No
.
MQT-2016A03-M8
MQT-2016A05-M8
MQT-2020A03-M10
MQT-2020A05-M10
2
2
2
2
D
c
(mm)
Inclination
angle
16
16
20
20
3˚
5˚
3˚
5˚
Fig.
° Accuracy of tool dia. with master inserts −0.02～−0.05
° Tool dia. with YPHW Type inserts (Inclination angle: 0°)
Cat No
.
MQT-2016A00-M8
MQT-4020A00-M10
MQT-5025A00-M12
MQT-6035A00-M16
3
3
3
3
D
c
(mm)
R
a
(mm)
R
h
(mm)
Inclination
angle
16
20
25
35
R63.27
R64.29
R63.26
R62.16
5.48
5.48
5.48
5.48
0˚～3˚
0˚～3˚
0˚～3˚
0˚～3˚
Fig.
Cat No
.
MQT-2016A00-M8
MQT-4020A00-M10
MQT-5025A00-M12
MQT-6035A00-M16
–
–
–
–
D
c
(mm)
Inclination
angle
16
20
25
35
0˚
0˚
0˚
0˚
Fig.
Ra
R0.8
Maximum inclination angleθ°
φDc
9
Rh
(Ra)
Fig. 3 XPHW/Type
1) Shape of cutting edge is different depends on combinati-
on of inserts and holder. Please refer to the table above.
2) Regarding detail of the tool shape we will provide DXF file
so please contact our closest distributor.
1) The figure to be adjusted according to the machine
rigidity or work regidity.
2) In case of chatter occurring, recommend to reduce the
depth of cut
a
p and Pick feed
a
e.
3) Use air blow.
4) In case carbon steel or die steel machining by CX75
inserts, reduce 80% above
V
c,
f
z.
Work
L/D ~3.5 3.5~ 5 5 ~6.5 6.5~
V
1 x0.75 x 0.6 x0.5
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
a
p
(mm)
≦1.5 ≦1.2 ≦1.2 ≦1.0
a
e
(mm)
<0.12 <0.10 <0.10 <0.10
V
c
(m/min)
600 450 360 300
f
z
(mm/t)
0.2 0.2 0.2 0.2
Die steel
SKD61, SKD11
(1.2344,1.2379)
Below 255HB
a
p
(mm)
≦1.5 ≦1.2 ≦1.2 ≦1.0
a
e
(mm)
<0.12 <0.10 <0.10 <0.10
V
c
(m/min)
500 375 300 250
f
z
(mm/t)
0.2 0.2 0.2 0.2
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30
~
36HRC
a
p
(mm)
≦1.2 ≦1.0 ≦1.0 ≦0.8
a
e
(mm)
<0.12 <0.10 <0.10 <0.10
V
c
(m/min)
450 337 270 225
f
z
(mm/t)
0.2 0.2 0.2 0.2
Mold steel
NAK80, HPM1, P21
(1.2311,P21)
38
~
43HRC
a
p
(mm)
≦1.0 ≦0.8 ≦0.8 ≦0.6
a
e
(mm)
<0.12 <0.10 <0.10 <0.10
V
c
(m/min)
400 300 240 200
f
z
(mm/t)
0.2 0.2 0.2 0.2
Hardened
die steel
SKD61, DAC, DHA
(1.2344,1.2379)
42
~
52HRC
a
p
(mm)
≦1.0 ≦0.8 ≦0.8 ≦0.6
a
e
(mm)
<0.10 <0.08 <0.08 <0.08
V
c
(m/min)
250 187 150 125
f
z
(mm/t)
0.15 0.15 0.15 0.15
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
a
p
(mm)
≦1.5 ≦1.2 ≦1.2 ≦1.0
a
e
(mm)
<0.12 <0.10 <0.10 <0.10
V
c
(m/min)
600 450 360 300
f
z
(mm/t)
0.25 0.25 0.25 0.25
Stainless steel
SUS304
Below 250HB
a
p
(mm)
≦1.2 ≦1.0 ≦1.0 ≦0.8
a
e
(mm)
<0.12 <0.10 <0.10 <0.10
V
c
(m/min)
500 375 300 250
f
z
(mm/t)
0.2 0.2 0.2 0.2
Theoretical cusp height: XPHT/W Type
Cusp height (μm)
0.50
0.71
0.97
1.27
1.61
1.98
0.5
0.6
0.7
0.8
0.9
1.0
a
p(mm) Cusp height (μm)
2.40
2.86
3.35
3.89
4.46
1.1
1.2
1.3
1.4
1.5
a
p(mm)
NOTE
B088
Tooling by DIJET
MPMTYPE
QM MILL
Low cutting
force
Multi blades
Vibration
free
Adopted unique 3D geometry insert with low cutting force and multi blades,
even if small insert, QM MILL achieved high speed and high efficient machining.
Possible to use on low power and compact machines such as BT30.
Diameter 10mm: 2 flutes and diameter 32mm : 8 flutes
“QM MILL” MPM type can achieve high efficient machining and longer tool
life by controlling the vibration with the combination of MSN carbide shank holder.
Insert with low cutting force geometry
32mm
8 flutes
Insert variation
High feed and shoulder milling is possible with the same body.
High feed insert
EOMT0602..ZER (R1.0,2.0)
High feed insert
for unfavourable condition
EOMW060210ZER
“JC5118” can cut general steel, hardened material, Titanium alloy and heat-resistant alloy.
Tough grade “JC8050” for interrupted cutting. “JC7560” improved heat-fracture and impact strength for rough milling.
“DH102” for hardened steel at high feed machining.
High productivity by multi blades
High metal removal rate
Adopted high rigid G-Body.
Shoulder milling insert
Deflection below 0.02mm
ZOMT0602...ZER
(R0.2,0.4,0.8)
Highly accurate G-body can
achieve high feed rate and longer
tool life
For high hardened steel
insert “MIRROR INSERT” for
finishing side & bottom face
EOHW060210ZTR
YOHW0602…ZER-12
Tooling by DIJET
B089
MPMTYPE
QM MILL
(N)
1500
1200
X Feed force Y Main force Z Back force Resultant force
QM MILL MPM type
900
600
300
0
Competitor A
1‘
st
path 2‘
nd
path 3‘
rd
path 4‘
th
path 5‘
th
path 1‘
st
path 2‘
nd
path 3‘
rd
path 4‘
th
path 5‘
th
path
In QM MILL, very less variation of cutting force after 3rd path
Chip shape (f=4.0mm/rev)
QM MILL MPM type
Competitor A
1
st
path 2
nd
path
Vibration Free
QM MILL MPM type:
5
th
path
3
rd
path 4
th
path
MoreVibration
Competitor: 5
th
path
Chips by QM MILL show smooth cut and less heat generation.
5
th
path
Cuttingresistance (N)
1500
1000
500
X Feed force
Y Main force
Z Back force
0
Resultant force
30%
Down!
Low Cutting Force
QM Mill MPM type
420
660
500
928
Competitor A
430
1020
730
1326 QM MILL MPM type
f=5.2mm/rev
MoreVibration
Competitor A
f=5.2mm/rev
Cutting performance of QM MILL against competitor
Cutting force comparison (f=5.2mm/rev)
Material: S50C (C50, 1049)
Cutting conditions: Dc=16mm, Vc=120m/min,
a
p=0.3mm,
a
e=9mm, Down Cut
Cutting force comparison (f=4.0mm/rev)
Material: S50C (C50,1049)
Cutting conditions: Dc=16mm,Vc=120m/min,
a
p=0.3mm,
a
e=9mm, Down Cut
B090
Tooling by DIJET
MPMTYPE
QM MILL
B019
Modular Head Series
■BODY
MPM-2010-M6
MPM-2011-M6
MPM-3012-M6
MPM-3013-M6
MPM-4016-M8
MPM-4017-M8
MPM-5020-M10
MPM-5021-M10
MPM-6025-M12
MPM-7030-M16
MPM-8032-M16
Cat. No.
Inserts
Parts
Dimensions (mm)
●
●
●
●
●
●
●
●
●
●
●
2
2
3
3
4
4
5
5
6
7
8
Stock
No.
of
utes
Note) 1. Please refer page B105-B113 forrecommended cutting conditions.
2. All cutters are supplied without inserts
3. Please refer page B008 forrecommended tightening torque
A-06
DSW-1838H
Shoulder Milling
Face Milling
Slotting
Copy Milling
Helical Interpolation
EO※※0602※※Z※R
ZOMT0602※※ZER
Wrench
Clamp
Screw
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
W
φDc
Lf
φD
b
MD
0.4
R1～R2
φDc
Lf
φD
b
●For Shoulder Milling
●ForHigh Feed Milling
MD
R0.2
～R0.8
DSW-1838H0.4
Recommendedtorque
（N・m）
Clamp Screw
2011-015
MPM
TYPE
QM MILL
φD
c
MDL
f
φD
b
10
11
12
13
16
17
20
21
25
30
32
18
18
20
20
23
23
30
30
35
43
43
9.5
9.7
11.2
11.5
15
15
19
19
23.6
29
29
M6
M6
M6
M6
M8
M8
M10
M10
M12
M16
M16
W
8
8
8
8
12
12
14
14
17
22
22
C
6.5
6.5
6.5
6.5
8
8
9
9
10
12
12
Through Coolant Hole
Pocket Milling
C
C
B019
Modular Head Series
Tooling by DIJET
Cat. No.
MPM-2010-M6
MPM-2011-M6
MPM-3012-M6
MPM-3013-M6
MPM-4016-M8
MPM-4017-M8
Stock
MPM-5020-M10
MPM-5021-M10
MPM-6025-M12
MPM-7030-M16
MPM-8032-M16
●
●
●
●
●
●
●
●
●
□
●
No.
of
flutes
2
2
3
3
4
4
5
5
6
7
8
D
c
10
11
12
13
16
17
20
21
25
30
32
Dimensions(mm)
L
f
D
b
18
18
20
20
23
23
30
30
35
43
43
MD
9.5
9.7
11. 2
11.5
15
15
19
19
23.6
29
29
M6
M6
M6
M6
M8
M8
M10
M10
M12
M16
M16
C
6.5
6.5
6.5
6.5
6.5
8
8
9
9
10
12
W
8
8
8
8
12
12
14
14
17
22
22
Inserts
EO※※0602※※Z※R
ZOMT0602※※ZER
Note) 1. Please refer page B092-B106 for recommended cutting conditions.
2. All cutters are supplie dwithout inserts
3. Please refer page B009 for recommended tightening torque
Parts
Clamp
Screw
DSW-1840H
Wrench
A-06
Clamp Screw
DSW-1840H
Recommended torque
(
N
・
m)
0.4
Through Coolant Hole
■ BODY
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
Tooling by DIJET
B091
MPMTYPE
QM MILL
Identification of grade for QM MILL insert
Identification for the grades has been defined by different mark.
IdentificationMark
JC5118 JC8050 / JC7560
High feed insert
Grade (JC7560)
Grade (JC7560)
High feed insert for unfavourable condition
High hardened steel
Shoulder milling insert
“MIRROR INSERT”
for finishing side &
bottom face
MPM ⁄ PME
TYPE
r
A
T
B
r
A
T
B
R2 type
r
A
T
B
r
A
T
B
r
T
1.9
1.2
A
B
Type
High feed insert
High feed insert
for unfavourable
condition
High hardened
steel
Shoulder milling
insert
”Mirror Insert“
for finishing side
& bottom face
Cat. No.
EOMT060210ZER
EOMT060220ZER
Tole-
rance
EOMW060210ZER
EOHW060210ZTR
EOHW060220ZTR
ZOMT060202ZER
ZOMT060204ZER
ZOMT060208ZER
YOHW060203ZER-12
YOHW060205ZER-12
YOHW060208ZER-12
10 inserts per case.
M
M
M
H
H
M
M
M
H
H
H
PVD coated
JC5118
DH102 JC7560JC8015 JC8050 JC8118
A
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
Dimensions (mm)
T
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.6
2.6
2.6
B
4.3
4.3
4.3
4.3
4.3
4.3
4.3
4.3
4.3
4.3
4.3
r
1.0
2.0
1.0
1.0
2.0
0.2
0.4
0.8
0.3 13°
13°
13°
0.5
0.8
°
13°
13°
13°
13°
13°
13°
13°
13°
Standard stock items Stock in Japan Soon to be stocked Soon to be deleted
INSERTS
Cutting
condition B088 B090
Cutting
condition B095 B096
Cutting
condition B097 B099
Cutting
condition B101 B106
Cutting
condition B092 B094
Cutting
condition B092 B094
B092
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
10/11 12/13 16/17
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50,C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
(JC8118)
50 0.3 ~6 3,820 4,580 60 0.3 ~8 3,180 5,720 70 0.4 ~12 2,390 8,600
75 0.25 ~6 3,440 3,720 80 0.25 ~8 2,860 4,630 120 0.3 ~12 2,150 6,970
100 0.2 ~5 3,060 2,940 110 0.2 ~7 2,540 3,660 160 0.25 ~12 1,910 5,500
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
(JC8118)
50 0.3 ~6 3,500 4,200 60 0.3 ~8 2,920 5,260 70 0.4 ~12 2,190 7,880
75 0.2 ~6 3,150 3,400 80 0.2 ~8 2,630 4,260 120 0.3 ~12 1,970 6,380
100 0.15 ~5 2,800 2,690 110 0.15 ~7 2,340 3,370 160 0.25 ~12 1,750 4,900
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
(JC8118)
50 0.3 ~6 3,500 4,200 60 0.3 ~8 2,920 5,260 70 0.4 ~12 2,190 7,880
75 0.25 ~6 3,150 3,400 80 0.25 ~8 2,630 4,260 120 0.3 ~12 1,970 6,380
100 0.2 ~5 2,800 2,690 110 0.2 ~7 2,340 3,370 160 0.25 ~12 1,750 4,900
Mold steel
NAK80, HPM1, P21
(1.2311,P21)
38-43HRC
JC8050
(JC5118)
(JC8118)
50 0.3 ~6 2,860 3,150 60 0.3 ~8 2,390 3,940 70 0.3 ~12 1,790 5,010
75 0.25 ~6 2,570 2,540 80 0.25 ~8 2,150 3,190 120 0.25 ~12 1,610 4,060
100 0.2 ~5 2,290 2,010 110 0.2 ~7 1,910 2,520 160 0.2 ~12 1,430 3,200
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
JC5118
(JC8050)
50 0.25 ~6 2,230 2,230 60 0.25 ~8 1,860 2,790 70 0.3 ~12 1,390 3,340
75 0.15 ~6 2,010 1,810 80 0.15 ~8 1,670 2,250 120 0.2 ~12 1,250 2,700
100 – – – – 110 – – – – 160 – – – –
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC8118
JC5118
EOMWtype
50 0.1 ~6 950 470 60 0.1 ~8 800 600 70 0.15 ~12 600 600
75 – – – – 80 – – – – 120 0.1 ~12 540 490
100 – – – – 110 – – – – 160 – – – –
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8118
JC5118
(JC7560)
50 0.3 ~6 4,780 5,740 60 0.3 ~8 3,980 7,160 70 0.4 ~12 2,980 10,730
75 0.25 ~6 4,300 4,640 80 0.25 ~8 3,580 5,800 120 0.35 ~12 2,680 8,680
100 0.2 ~6 3,820 3,670 110 0.2 ~8 3,180 4,580 160 0.3 ~12 2,380 6,850
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
50 0.3 ~6 3,820 4,580 60 0.3 ~8 3,180 5,720 70 0.4 ~12 2,390 8,600
75 0.2 ~6 3,440 3,720 80 0.2 ~8 2,860 4,630 120 0.3 ~12 2,150 6,880
100 0.15 ~5 3,060 2,940 110 0.15 ~7 2,540 3,660 160 0.25 ~12 1,910 5,350
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
(JC8118)
50 0.3 ~6 1,910 1,910 60 0.3 ~8 1,590 2,380 70 0.3 ~12 1,190 2,380
75 0.2 ~6 1,720 1,550 80 0.2 ~8 1,430 1,930 120 0.25 ~12 1,070 1,930
100 0.15 ~5 1,530 1,220 110 0.15 ~7 1,270 1,520 160 0.2 ~12 950 1,520
Inconel
(INCO718)
JC8118
JC5118
(JC8050)
(JC7560)
50 0.3 ~6 950 760 60 0.3 ~8 800 960 70 0.3 ~12 600 960
75 0.2 ~6 850 760 80 0.2 ~8 720 780 120 0.25 ~12 540 780
100 0.15 ~5 760 610 110 0.15 ~7 640 610 160 0.2 ~12 480 610
QM MILL
MPM
TYPE
RECOMMENDED CUTTING CONDITIONS
MPM
type
(EOMT/W type insert)
MSN Carbide Shank Holder
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4)
Use air blow to flush the chip sout.
NOTE
Tooling by DIJET
B093
Work
Materials
Insert
Grades
Tool dia. (mm)
20/21 25
No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
(JC8118)
70 0.4 ~14 1,910 8,600 90 0.4 ~18 1,530 8,260
120 0.3 ~14 1,720 6,970 140 0.3 ~18 1,380 6,710
190 0.25 ~14 1,530 5,510 210 0.25 ~18 1,220 5,270
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
(JC8118)
70 0.4 ~14 1,750 7,880 90 0.4 ~18 1,400 7,560
120 0.3 ~14 1,580 6,400 140 0.3 ~18 1,260 6,120
190 0.25 ~14 1,400 5,040 210 0.25 ~18 1,120 4,840
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
(JC8118)
70 0.4 ~14 1,750 7,880 90 0.4 ~18 1,400 7,560
120 0.3 ~14 1,580 6,400 140 0.3 ~18 1,260 6,120
190 0.25 ~14 1,400 5,040 210 0.25 ~18 1,120 4,840
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
(JC8118)
70 0.3 ~14 1,430 5,000 90 0.3 ~18 1,150 4,830
120 0.25 ~14 1,290 4,060 140 0.25 ~18 1,040 3,930
190 0.2 ~14 1,140 3,190 210 0.2 ~18 920 3,090
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
JC5118
(JC8050)
70 0.3 ~14 1,110 3,330 90 0.3 ~18 890 3,200
120 0.2 ~14 1,000 2,700 140 0.2 ~18 800 2,590
190 – – – – 210 – – – –
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC8118
JC5118
EOMWtype
70 0.15 ~14 480 600 90 0.15 ~18 380 570
120 0.1 ~14 430 480 140 0.1 ~18 340 460
190 – – – – 210 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8118
JC5118
(JC7560)
70 0.4 ~14 2,390 10,750 90 0.4 ~18 1,910 10,310
120 0.35 ~14 2,150 8,710 140 0.35 ~18 1,720 8,360
190 0.3 ~14 1,910 6,880 210 0.3 ~18 1,530 6,610
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
70 0.4 ~14 1,910 8,600 90 0.4 ~18 1,530 8,260
120 0.3 ~14 1,720 6,970 140 0.3 ~18 1,380 6,710
190 0.25 ~14 1,530 5,510 210 0.25 ~18 1,220 5,270
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
(JC8118)
70 0.3 ~14 950 2,380 90 0.3 ~18 760 2,280
120 0.25 ~14 860 1,940 140 0.25 ~18 680 1,840
190 0.2 ~14 760 1,520 210 0.2 ~18 610 1,460
Inconel
(INCO718)
JC8118
JC5118
(JC8050)
(JC7560)
70 0.3 ~14 480 960 90 0.3 ~18 380 910
120 0.25 ~14 430 860 140 0.25 ~18 340 730
190 0.2 ~14 380 610 210 0.2 ~18 300 580
RECOMMENDED CUTTING CONDITIONS
MPM
type
(EOMT/W type insert)
MSN Carbide Shank Holder
:Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
QM MILL
MPM
TYPE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4)
Use air blow to flush the chip sout.
NOTE
B094
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
30 32
No. of teeth 7N No. of teeth 8N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
(JC8118)
100 0.4 ~22 1,270 8,000 100 0.4 ~24 1,190 8,570
150 0.3 ~22 1,140 6,460 150 0.3 ~24 1,070 6,930
210 0.25 ~22 1,020 5,140 210 0.25 ~24 950 5,470
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
(JC8118)
100 0.4 ~22 1,170 7,370 100 0.4 ~24 1,090 7,850
150 0.3 ~22 1,050 5,950 150 0.3 ~24 980 6,350
210 0.25 ~22 940 5,330 210 0.25 ~24 870 5,010
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
(JC8118)
100 0.4 ~22 1,170 7,370 100 0.4 ~24 1,090 7,850
150 0.3 ~22 1,050 5,950 150 0.3 ~24 980 6,350
210 0.25 ~22 940 5,330 210 0.25 ~24 870 5,010
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
(JC8118)
100 0.3 ~22 950 4,660 100 0.3 ~24 900 5,040
150 0.25 ~22 860 3,790 150 0.25 ~24 810 4,080
210 0.2 ~22 760 2,980 210 0.2 ~24 720 3,220
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
JC5118
(JC8050)
100 0.3 ~22 740 3,110 100 0.3 ~24 700 3,360
150 0.2 ~22 670 2,530 150 0.2 ~24 600 2,590
210 0.15 ~22 590 1,980 210 0.15 ~24 500 1,920
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC8118
JC5118
EOMWtype
100 0.15 ~22 320 560 100 0.15 ~24 300 600
150 0.1 ~22 290 460 150 0.1 ~24 270 490
210 – – – – 210 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8118
JC5118
(JC7560)
100 0.4 ~22 1,590 10,000 100 0.4 ~24 1,490 10,730
150 0.35 ~22 1,430 8,110 150 0.35 ~24 1,340 8,680
210 0.3 ~22 1,270 6,400 210 0.3 ~24 1,190 6,850
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
100 0.4 ~22 1,270 8,000 100 0.4 ~24 1,190 8,570
150 0.3 ~22 1,140 6,460 150 0.3 ~24 1,070 6,930
210 0.25 ~22 1,020 5,140 210 0.25 ~24 950 5,470
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
(JC8118)
100 0.3 ~22 640 2,240 100 0.3 ~24 600 2,400
150 0.25 ~22 580 1,830 150 0.25 ~24 540 1,940
210 0.2 ~22 510 1,430 210 0.2 ~24 480 1,540
Inconel
(INCO718)
JC8118
JC5118
(JC8050)
(JC7560)
100 0.3 ~22 320 900 100 0.3 ~24 300 960
150 0.25 ~22 290 730 150 0.25 ~24 270 780
210 0.2 ~22 260 580 210 0.2 ~24 240 610
QM MILL
MPM
TYPE
RECOMMENDED CUTTING CONDITIONS
MPM
type
(EOMT/W type insert)
MSN Carbide Shank Holder
:Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4)
Use air blow to flush the chip sout.
NOTE
Tooling by DIJET
B095
Work
Materials
Insert
Grades
Tool dia. (mm)
10/11 12/13 16/17
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm) ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(
mm/min)
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
40 0.20 ~6 2,880 2,880 50 0.20 ~7 2,390 3,590 65 0.25 ~12 1,790 4,300
60 0.15 ~6 2,570 2,060 70 0.15 ~7 2,150 2,580 95 0.20 ~12 1,610 3,090
80 0.10 ~6 2,290 1,370 95 0.10 ~7 1,910 1,720 125 0.10 ~12 1,430 2,080
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
40 0.15 ~6 2,550 1,530 50 0.15 ~7 2,120 1,900 65 0.15 ~12 1,590 1,900
60 0.10 ~6 2,300 1,240 70 0.10 ~7 1,910 1,550 95 0.10 ~12 1,430 1,520
80 – – – – 95 – – – – 125 – – – –
QM MILL
MPM
TYPE
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
MPM
type
(EOHW type insert)
MSN Carbide Shank Holder
:Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4)
Use air blow to flush the chip sout.
NOTE
B096
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
20/21 25
No. of teeth 5N No. of teeth 6N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
80 0.25 ~14 1,430 4,290 100 0.25 ~18 1,150 4,140
120 0.20 ~14 1,280 3,100 150 0.20 ~18 1,040 3,000
160 0.10 ~14 1,140 2,050 200 0.10 ~18 920 1,990
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
80 0.15 ~14 1,270 1,900 100 0.15 ~18 1,020 1,840
120 0.10 ~14 1,140 1,540 150 0.10 ~18 920 1,490
160 – – – – 200 – – – –
Work
Materials
Insert
Grades
Tool dia. (mm)
30 32
No. of teeth 7N No. of teeth 8N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Hardened
die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
120 0.25 ~22 950 3,990 120 0.25 ~24 890 4,320
180 0.20 ~22 860 2,890 180 0.20 ~24 810 3,110
240 0.10 ~22 760 1,920 240 0.10 ~24 720 2,070
Hardened
die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
120 0.15 ~22 850 1,780 120 0.15 ~24 800 1,920
180 0.10 ~22 760 1,430 180 0.10 ~24 720 1,560
240 – – – – 240 – – – –
QM MILL
MPM
TYPE
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
MPM
type
(EOHW type insert)
MSN Carbide Shank Holder
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4)
Use air blow to flush the chip sout.
NOTE
Tooling by DIJET
B097
Work
Materials
Insert
Grades
Tool dia. (mm)
10/11 12/13 16/17
No. of teeth 2N No. of teeth 3N No. of teeth 4N
(mm) ap
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
50 ~4.0 ~6.0 5,090 810 60 ~4.0 ~8.0 4,240 1,020 70 ~5.0 ~10.0 3,180 1,020
75 ~1.2 ~1.8 4,580 640 80 ~1.7 ~2.6 3,820 800 120 ~2.0 ~3.0 2,860 800
100 ~0.5 ~0.8 4,070 490 110 ~0.6 ~1.2 3,390 610 160 ~0.7 ~1.3 2,540 610
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
50 ~4.0 ~6.0 4,780 570 60 ~4.0 ~8.0 3,980 720 70 ~5.0 ~10.0 2,990 720
75 ~1.2 ~1.8 4,300 430 80 ~1.7 ~2.6 3,580 540 120 ~2.0 ~3.0 2,690 540
100 ~0.5 ~0.8 3,820 310 110 ~0.6 ~1.2 3,180 380 160 ~0.7 ~1.3 2,390 380
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
(JC5118)
50 ~3.0 ~4.0 3,820 460 60 ~3.0 ~4.5 3,180 570 70 ~4.0 ~6.0 2,390 570
75 ~1.2 ~1.6 3,440 340 80 ~1.3 ~1.8 2,860 430 120 ~1.7 ~2.2 2,150 430
100 ~0.5 ~0.8 3,060 240 110 ~0.6 ~1.0 2,540 300 160 ~0.6 ~1.1 1,910 300
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
50 ~4.0 ~6.0 4,780 760 60 ~4.0 ~8.0 3,980 960 70 ~5.0 ~10.0 2,990 960
75 ~1.2 ~1.8 4,300 600 80 ~1.7 ~2.6 3,580 750 120 ~2.0 ~3.0 2,690 750
100 ~0.5 ~0.8 3,980 480 110 ~0.6 ~1.2 3,180 570 160 ~0.7 ~1.3 2,390 570
Stainless steel
SUS304
Below 250HB
JC8050
50 ~4.0 ~6.0 4,780 570 60 ~4.0 ~8.0 3,980 720 70 ~5.0 ~10.0 2,990 720
75 ~1.2 ~1.8 4,300 430 80 ~1.7 ~2.6 3,580 540 120 ~2.0 ~3.0 2,690 540
100 ~0.5 ~0.8 3,820 310 110 ~0.6 ~1.2 3,180 380 160 ~0.7 ~1.3 2,390 380
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4)
Use air blow to flush the chip sout.
NOTE
QM MILL
MPM
TYPE
RECOMMENDED CUTTING CONDITIONS
MPM
type
(ZOMT type insert)
MSN Carbide Shank Holder
B098
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
20/21 25
No. of teeth 5N No. of teeth 6N
(mm) ap
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
70 ~5.0 ~16.0 2,550 1,020 90 ~5.0 ~20.0 2,040 980
120 ~4.0 ~8.0 2,300 800 140 ~4.0 ~10.0 1,840 770
190 ~3.0 ~4.0 2,040 610 210 ~3.0 ~8.0 1,630 590
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
70 ~5.0 ~16.0 2,390 720 90 ~5.0 ~20.0 1,910 690
120 ~4.0 ~8.0 2,150 540 140 ~4.0 ~10.0 1,720 520
190 ~3.0 ~4.0 1,910 380 210 ~3.0 ~8.0 1,530 370
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
(JC5118)
70 ~4.0 ~16.0 1,910 570 90 ~4.0 ~20.0 1,530 550
120 ~3.0 ~8.0 1,720 430 140 ~3.0 ~10.0 1,380 410
190 ~2.0 ~4.0 1,530 300 210 ~2.0 ~8.0 1,220 290
Grey & Nodular
cast iron FC, FCD
(GG, GGG)
Below 300HB
JC5118
70 ~5.0 ~18.0 2,390 960 90 ~5.0 ~25.0 1,910 920
120 ~4.0 ~10.0 2,150 750 140 ~4.0 ~12.0 1,720 720
190 ~3.0 ~5.0 1,910 570 210 ~3.0 ~9.0 1,530 550
Stainless steel
SUS304
Below 250HB
JC8050
70 ~5.0 ~16.0 2,390 720 90 ~5.0 ~20.0 1,910 690
120 ~4.0 ~8.0 2,150 540 140 ~4.0 ~10.0 1,720 520
190 ~3.0 ~4.0 1,910 380 210 ~3.0 ~8.0 1,530 370
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4)
Use air blow to flush the chip sout.
NOTE
QM MILL
MPM
TYPE
RECOMMENDED CUTTING CONDITIONS
MPM
type
(ZOMT type insert)
MS Carbide Shank Holder
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
Tooling by DIJET
B099
Work
Materials
Insert
Grades
Tool dia. (mm)
30 32
No. of teeth 7N No. of teeth 8N
(mm) ap
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
100 ~5.0 ~22.0 1,700 950 100 ~5.0 ~22.0 1,590 1,020
150 ~4.0 ~15.0 1,530 750 150 ~4.0 ~15.0 1,430 800
210 ~3.0 ~8.0 1,360 570 210 ~3.0 ~8.0 1,270 610
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
100 ~5.0 ~22.0 1,590 670 100 ~5.0 ~22.0 1,490 720
150 ~4.0 ~15.0 1,430 500 150 ~4.0 ~15.0 1,340 540
210 ~3.0 ~8.0 1,270 360 210 ~3.0 ~8.0 1,190 380
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
(JC5118)
100 ~5.0 ~22.0 1,270 530 100 ~5.0 ~22.0 1,190 570
150 ~4.0 ~15.0 1,140 400 150 ~4.0 ~15.0 1,070 430
210 ~3.0 ~8.0 1,020 280 210 ~3.0 ~8.0 950 300
Grey & Nodular
cast iron FC, FCD
(GG, GGG)
Below 300HB
JC5118
100 ~5.0 ~24.0 1,590 890 100 ~5.0 ~24.0 1,490 960
150 ~4.0 ~16.0 1,430 700 150 ~4.0 ~16.0 1,340 750
210 ~3.0 ~9.0 1,270 530 210 ~3.0 ~9.0 1,190 570
Stainless steel
SUS304
Below 250HB
JC8050
100 ~5.0 ~22.0 1,590 670 100 ~5.0 ~22.0 1,490 720
150 ~4.0 ~15.0 1,430 500 150 ~4.0 ~15.0 1,340 540
210 ~3.0 ~8.0 1,270 360 210 ~3.0 ~8.0 1,190 380
QM MILL
MPM
TYPE
RECOMMENDED CUTTING CONDITIONS
MPM
type
(ZOMT type insert)
MSN Carbide Shank Holder
: Overhung length,
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4)
Use air blow to flush the chip sout.
NOTE
B100
Tooling by DIJET
Cat.No. Tool dia.
Dc
(mm)
Effective
cutting
dia.
(mm)
Max. depth
of cut
ap
(mm)
Ramping Helical interpolation
Max.ramping
angle°
Total cutting length L (mm)
at max.
a
p
Min. bore dia.
Dh min (mm)
Max. bore dia.
Dh max (mm)
MPM-2010-M6
10 6.6 0.3 2°18´ 7.5 15 18
MPM-2011-M6
11 7.6 0.3 1°54´ 917 20
MPM-3012-M6
12 8.5 0.3 1°36´ 10.7 19 22
MPM-3013-M6
13 9.5 0.3 1°24´ 12.3 21 24
MPM-4016-M8
16 12.5 0.4 1° 22.9 27 30
MPM-4017-M8
17 13.5 0.4 0°54´ 25.5 29 32
MPM-5020-M10
20 16.5 0.4 0°45´ 30.6 35 38
MPM-5021-M10
21 17.5 0.4 0°42´ 32.7 37 40
MPM-6025-M12
25 21.5 0.4 0°30´ 45.8 45 48
MPM-7030-M16
30 26.5 0.4 0°27´ 50.9 55 58
MPM-8032-M16
32 28.5 0.4 0°24´ 57.3 59 62
Remains
R1
R
W=1.7
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long continous chips may come out incase of drilling, confirm the correct cuttin gparameters.
Over cut
Corner radius for programming
R1.0
(Recommended)
R1.5
R2.0
Over cut
0
0.09
0.30
(mm)
Remains
0.17
0.08
0
Note) In case of setting corner radius for programming to R2, recommend
to use EOMT060220ZER or EOHW060220ZTR.
Calculation of tool pass dia.
dc = Dh −Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circle should not exceed
max. depth of cut ap.
Down cutting is recommended, so tool pass
rotation should becounterclockwise.
QM MILL
MPM
TYPE
Definition of corner radius for programming
Instructions for profile milling with EO
type insert
Note) The ramping angle 0.5° or less is recommended (please refer to the above table).
●
Ramping
●
Helicalinterpolation
φD
h
Tool dia.φDc
φdc
L
ap
θ°
Tooling by DIJET
B101
Material
to be cut Grades
Tool dia. (mm)
10/11 12/13
No. of teeth 2N No. of teeth 3N
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~50
1.2
0.10 12,800 3,780
~60
1.2
0.10 10,600 4,770
75
0.8
0.08 8,820 2,120
80
0.8
0.08 7,420 2,670
100
0.6
0.08 8,820 1,760
110
0.6
0.08 7,420 2,230
Die steel
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~50
1.0
0.10 11,400 3,420
~60
1.0
0.10 9,550 4,300
75
0.7
0.08 7,980 1,920
80
0.7
0.08 6,690 2,400
100
0.5
0.08 7,980 1,600
110
0.5
0.08 6,690 2,000
Mold steel
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~50
1.0
0.10 11,400 3,420
~60
1.0
0.10 9,550 4,300
75
0.7
0.08 7,980 1,920
80
0.7
0.08 6,690 2,400
100
0.5
0.08 7,980 1,600
110
0.5
0.08 6,690 2,000
Mold steel
(1.2311P21)
38-43HRC
DH102
(JC8015)
~50
1.0
0.10 8,880 2,130
~60
1.0
0.10 7,430 2,670
75
0.7
0.08 6,180 1,240
80
0.7
0.08 5,200 1,560
100
0.5
0.08 6,180 990
110
0.5
0.08 5,200 1,250
Hardened
die steel
(1.2344,1.2379)
42-52HRC
DH102
(JC8015)
~50
0.8
0.10 6,360 1,270
~60
0.8
0.10 5,300 1,590
75
0.5
0.08 4,440 710
80
0.5
0.08 3,710 890
100
– – – –
110
– – – –
Hardened die steel
(1.2344, 1.2379)
55-62HRC
DH102
~50
0.5
0.10 4,740 950
~60
0.5
0.10 3,980 1,190
75
0.3
0.08 3,300 530
80
0.3
0.08 2,790 670
100
– – – –
110
– – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8015
(DH102)
~50
1.2
0.12 12,600 3,780
~60
1.2
0.12 10,600 4,770
75
0.8
0.10 8,820 2,120
80
0.8
0.10 7,420 2,670
100
0.6
0.08 8,820 1,760
110
0.6
0.08 7,420 2,230
Stainless steel
Below250HB
JC8015
(DH102)
~50
1.0
0.10 11,400 3,420
~60
1.0
0.10 9,550 4,300
75
0.7
0.08 7,980 1,920
80
0.7
0.08 6,690 2,400
100
0.5
0.08 7,980 1,600
110
0.5
0.08 6,690 2,000
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~50
1.0
0.10 2,520 600
~60
1.0
0.10 2,120 760
75
0.7
0.08 1,740 350
80
0.7
0.08 1,480 450
100
0.5
0.08 1,740 280
110
0.5
0.08 1,480 360
: Overhung length,
a
p: Axial depth of cut,
a
e:Radial depth of cut,
n
:Spindle speed, Vf : Feed speed
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MPM type (YOHW type insert) MSN Carbide Shank Holder
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
QM MILL
MPMTYPE
B102
Tooling by DIJET
Material
to be cut Grades
Tool dia. (mm)
16/17 20/21
No. of teeth 4N No. of teeth 5N
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~80
1.2
0.10 7,960 4,770
~100
1.2
0.10 6,300 4,770
120
0.8
0.08 5,560 2,670
150
0.8
0.08 4,410 2,670
160
0.6
0.08 5,560 2,230
190
0.6
0.08 4,410 2,230
Die steel
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~80
1.0
0.10 7,160 4,300
~100
1.0
0.10 5,700 4,300
120
0.7
0.08 5,000 2,400
150
0.7
0.08 3,990 2,400
160
0.5
0.08 5,000 2,000
190
0.5
0.08 3,990 2,000
Mold steel
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~80
1.0
0.10 7,160 4,300
~100
1.0
0.10 5,700 4,300
120
0.7
0.08 5,000 2,400
150
0.7
0.08 3,990 2,400
160
0.5
0.08 5,000 2,000
190
0.5
0.08 3,990 2,000
Mold steel
(1.2311P21)
38-43HRC
DH102
(JC8015)
~80
1.0
0.10 5,560 2,670
~100
1.0
0.10 4,440 2,670
120
0.7
0.08 3,900 1,580
150
0.7
0.08 3,090 1,560
160
0.5
0.08 3,900 1,250
190
0.5
0.08 3,090 1,250
Hardened
die steel
(1.2344,1.2379)
42-52HRC
DH102
(JC8015)
~80
0.8
0.10 3,980 1,590
~100
0.8
0.10 3,180 1,590
120
0.5
0.08 2,780 890
150
0.5
0.08 2,220 890
160
– – – –
190
– – – –
Hardened die steel
(1.2344, 1.2379)
55-62HRC
DH102
~80
0.5
0.10 2,980 1,190
~100
0.5
0.10 2,370 1,190
120
0.3
0.08 2,080 670
150
0.3
0.08 1,650 670
160
– – – –
190
– – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8015
(DH102)
~80
1.2
0.12 7,960 4,770
~100
1.2
0.12 6,300 4,770
120
0.8
0.10 5,560 2,670
150
0.8
0.10 4,410 2,670
160
0.6
0.08 5,560 2,230
190
0.6
0.08 4,410 2,230
Stainless steel
Below250HB
JC8015
(DH102)
~80
1.0
0.10 7,160 4,300
~100
1.0
0.10 5,700 4,300
120
0.7
0.08 5,000 2,400
150
0.7
0.08 3,990 2,400
160
0.5
0.08 5,000 2,000
190
0.5
0.08 3,990 2,000
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~80
1.0
0.10 1,160 760
~100
1.0
0.10 1,260 760
120
0.7
0.08 1,120 450
150
0.7
0.08 870 450
160
0.5
0.08 1,120 360
190
0.5
0.08 870 360
: Overhung length,
a
p: Axial depth of cut,
a
e:Radial depth of cut,
n
:Spindle speed, Vf : Feed speed
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MPM type (YOHW type insert) MSN Carbide Shank Holder
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
QM MILL
MPMTYPE
Tooling by DIJET
B103
: Overhung length,
a
p : Axial depth of cut,
a
e : Radial depth of cut,
n
: Spindle speed,
V
f : Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Material
to be cut
Grades
Tool dia. (mm)
25 30 32
No. of teeth 6N No. of teeth 7N No. of teeth 8N
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC8015
(DH102)
~120 1.2 0.10 5,090 4,580 ~160 1.2 0.10 4,200 4,410 ~160 1.2 0.10 3,980 4,770
190 0.8 0.08 3,560 2,560 240 0.8 0.08 2,940 2,470 240 0.8 0.08 2,780 2,670
235 0.6 0.08 3,560 2,140 290 0.6 0.08 2,940 2,060 290 0.6 0.08 2,780 2,230
Die steel
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~120 1.0 0.10 4,580 4,120 ~160 1.0 0.10 3,800 3,990 ~160 1.0 0.10 3,580 4,300
190 0.7 0.08 3,200 2,300 240 0.7 0.08 2,660 2,230 240 0.7 0.08 2,500 2,400
235 0.5 0.08 3,200 1,920 290 0.5 0.08 2,660 1,860 290 0.5 0.08 2,500 2,000
Mold steel
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~120 1.0 0.10 4,580 4,120 ~160 1.0 0.10 3,800 3,990 ~160 1.0 0.10 3,580 4,300
190 0.7 0.08 3,200 2,300 240 0.7 0.08 2,660 2,320 240 0.7 0.08 2,500 2,400
235 0.5 0.08 3,200 1,920 290 0.5 0.08 2,660 1,860 290 0.5 0.08 2,500 2,000
Mold steel
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~120 1.0 0.10 3,560 2,560 ~160 1.0 0.10 2,960 2,490 ~160 1.0 0.10 2,780 2,670
190 0.7 0.08 2,490 1,490 240 0.7 0.08 2,060 1,440 240 0.7 0.08 1,950 1,560
235 0.5 0.08 2,490 1,200 290 0.5 0.08 2,060 1,150 290 0.5 0.08 1,950 1,250
Hardened
die steel
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~120 0.8 0.10 2,550 1,530 ~160 0.8 0.10 2,120 1,480 ~160 0.8 0.10 1,990 1,590
190 0.5 0.08 1,780 850 240 0.5 0.08 1,480 830 240 0.5 0.08 1,390 890
235 – – – – 290 – – – – 290 – – – –
Hardened
die steel
(1.2344, 1.2379)
55-62HRC
DH102
~120 0.5 0.10 1,910 1,150 ~160 0.5 0.10 1,580 1,110 ~160 0.5 0.10 1,490 1,190
190 0.3 0.08 1,340 640 240 0.3 0.08 1,100 620 240 0.3 0.08 1,040 670
235 – – – – 290 – – – – 290 – – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8015
(DH102)
~120 1.2 0.12 5,090 4,580 ~160 1.2 0.12 4,200 4,410 ~160 1.2 0.12 3,980 4,770
190 0.8 0.10 3,560 2,560 240 0.8 0.10 2,940 2,470 240 0.8 0.10 2,780 2,670
235 0.6 0.08 3,560 2,140 290 0.6 0.08 2,940 2,060 290 0.6 0.08 2,780 2,230
Stainless steel
Below 250HB
JC8015
(DH102)
~120 1.0 0.10 4,580 4,120 ~160 1.0 0.10 3,800 3,990 ~160 1.0 0.10 3,580 4,300
190 0.7 0.08 3,200 2,300 240 0.7 0.08 2,660 2,230 240 0.7 0.08 2,500 2,400
235 0.5 0.08 3,200 1,920 290 0.5 0.08 2,660 1,860 290 0.5 0.08 2,500 2,000
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~120 1.0 0.10 1,020 730 ~160 1.0 0.10 840 710 ~160 1.0 0.10 800 760
190 0.7 0.08 710 430 240 0.7 0.08 580 410 240 0.7 0.08 560 450
235 0.5 0.08 710 340 290 0.5 0.08 580 320 290 0.5 0.08 560 360
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MPM type (YOHW type insert) MSN Carbide Shank Holder
QM MILL
MPM
TYPE
B104
Tooling by DIJET
Material
to be cut Grades
Tool dia. (mm)
10/11 12/13
No. of teeth 2N No. of teeth 3N
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC8015
(DH102)
~50
0,12
5~10
7,920 3,170
~60
0,12
6~12
6,630 3,980
75
0.10
5~10
5,940 1,900
80
0.10
6~12
4,970 2,380
100
0.10
5~8
5.100 1,430
110
0.10
6~10
4,300 1,800
Die steel
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~50
0,12
5~10
7,320 2,640
~60
0,12
6~12
6,100 3,290
75
0.10
5~10
5,460 1,580
80
0.10
6~12
4,580 1,980
100
0.10
5~8
4,740 1,190
110
0.10
6~10
3,960 1,500
Mold steel
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~50
0,12
5~10
7,320 2,640
~60
0,12
6~12
6,100 3,290
75
0.10
5~10
5,460 1,580
80
0.10
6~12
4,580 1,980
100
0.10
5~8
4,740 1,190
110
0.10
6~10
3,960 1,500
Mold steel
(1.2311P21)
38-43HRC
DH102
(JC8015)
~50
0,12
5~10
6,360 1,530
~60
0,12
6~12
5,300 1,910
75
0.10
5~10
4,800 920
80
0.10
6~12
3,980 1,150
100
0.10
5~8
4,140 700
110
0.10
6~10
3,450 870
Hardened
die steel
(1.2344,1.2379)
42-52HRC
DH102
(JC8015)
~50
0.10
5~10
3,840 770
~60
0.10
6~12
3,180 960
75
0.08
5~10
2,880 460
80
0.08
6~12
2,380 570
100
– – – –
110
– – – –
Hardened die steel
(1.2344, 1.2379)
55-62HRC
DH102
~50
0.10
5~10
2,220 350
~60
0.10
6~12
1,860 450
75
0.08
5~10
1,680 210
80
0.08
6~12
1,400 270
100
– – – –
110
– – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8015
(DH102)
~50
0.15
5~10
6,360 1,910
~60
0.15
6~12
5,300 2,380
75
0.12
5~10
4,800 1,150
80
0.12
6~12
3,980 1,430
100
0.10
5~8
4,140 810
110
0.10
6~10
3,450 1,010
Stainless steel
Below250HB
JC8015
(DH102)
~50
0.12
5~10
7,320 2,640
~60
0.12
6~12
6,100 3,290
75
0.10
5~10
5,460 1,580
80
0.10
6~12
4,580 1,980
100
0.10
5~8
4,740 1,190
110
0.10
6~10
3,960 1,500
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~50
0.12
5~10
1,560 370
~60
0.12
6~12
1,330 480
75
0.10
5~10
1,200 230
80
0.10
6~12
1,000 290
100
0.10
5~8
1,020 170
110
0.10
6~10
860 220
: Overhung length,
a
p: Axial depth of cut,
a
e:Radial depth of cut,
n
:Spindle speed, Vf : Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MPM type (YOHW type insert) MSN Carbide Shank Holder
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
QM MILL
MPMTYPE
Tooling by DIJET
B105
Material
to be cut Grades
Tool dia. (mm)
16/17 20/21
No. of teeth 4N No. of teeth 5N
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC8015
(DH102)
~80
0,12
8~16
4,980 3,980
~100
0,12
10~20
3,960 3,980
120
0.10
8~16
3,740 2,380
150
0.10
10~20
2,970 2,380
160
0.10
8~13
3,240 1,800
190
0.10
10~16
2,550 1,800
Die steel
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~80
0,12
8~16
4,580 3,290
~100
0,12
10~20
3,660 3,290
120
0.10
8~16
3,440 1,980
150
0.10
10~20
2,730 1,980
160
0.10
8~13
2,880 1,500
190
0.10
10~16
2,370 1,500
Mold steel
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~80
0,12
8~16
4,480 3,290
~100
0,12
10~20
3,660 3,290
120
0.10
8~16
3,440 1,980
150
0.10
10~20
2,730 1,980
160
0.10
8~13
2,980 1,500
190
0.10
10~16
2,370 1,500
Mold steel
(1.2311P21)
38-43HRC
DH102
(JC8015)
~80
0,12
8~16
3,980 1,910
~100
0,12
10~20
3,180 1,910
120
0.10
8~16
2,980 1,150
150
0.10
10~20
2,400 1,150
160
0.10
8~13
2,580 870
190
0.10
10~16
2,070 870
Hardened
die steel
(1.2344,1.2379)
42-52HRC
DH102
(JC8015)
~80
0.10
8~16
2,380 960
~100
0.10
10~20
1,920 960
120
0.08
8~16
1,780 570
150
0.08
10~20
1,440 570
160
– – – –
190
– – – –
Hardened die steel
(1.2344, 1.2379)
55-62HRC
DH102
~80
0.10
8~16
1,400 450
~100
0.10
10~20
1,110 450
120
0.08
8~16
1,040 270
150
0.08
10~20
840 270
160
– – – –
190
– – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8015
(DH102)
~80
0.15
8~16
3,980 2,380
~100
0.15
10~20
3,180 2,380
120
0.12
8~16
2,980 1,430
150
0.12
10~20
2,400 1,430
160
0.10
8~13
2,580 1,010
190
0.10
10~16
2,070 1,010
Stainless steel
Below250HB
JC8015
(DH102)
~80
0.12
8~16
4,580 3,290
~100
0.12
10~20
3,660 3,290
120
0.10
8~16
3,440 1,980
150
0.10
10~20
2,730 1,980
160
0.10
8~13
2,980 1,500
190
0.10
10~16
2,370 1,500
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~80
0.12
8~16
1,000 480
~100
0.12
10~20
780 480
120
0.10
8~16
740 290
150
0.10
10~20
600 290
160
0.10
8~13
640 220
190
0.10
10~16
510 220
: Overhung length,
a
p: Axial depth of cut,
a
e:Radial depth of cut,
n
:Spindle speed, Vf : Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MPM type (YOHW type insert) MSN Carbide Shank Holder
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
QM MILL
MPMTYPE
B106
Tooling by DIJET
: Overhung length, ap : Axial depth of cut, ae : Radial depth of cut, n : Spindle speed, Vf : Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4)
Use air blow to flush the chips out.
Material
to be cut
Grades
Tool dia. (mm)
25 30 32
No. of teeth 6N No. of teeth 7N No. of teeth 8N
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm) ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC8015
(DH102)
~120 0.12 12~25 3,180 3,820 ~160 0.12 15~30 2,640 3,700 ~160 0.12 16~32 2,490 3,980
190 0.10 12~25 2,380 2,280 240 0.10 15~30 1,980 2,220 240 0.10 16~32 1,870 2,380
235 0.06 12~20 2,070 1,740 290 0.06 15~24 1,700 1,670 290 0.06 16~26 1,620 1,800
Die steel
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~120 0.12 12~25 2,930 3,160 ~160 0.12 15~30 2,440 3,070 ~160 0.12 16~32 2,290 3,290
190 0.10 12~25 2,200 1,900 240 0.10 15~30 1,820 1,830 240 0.10 16~32 1,720 1,980
235 0.06 12~20 1,900 1,440 290 0.06 15~24 1,580 1,390 290 0.06 16~26 1,490 1,500
Mold steel
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~120 0.12 12~25 2.930 3,160 ~160 0.12 15~30 2,440 3,070 ~160 0.12 16~32 2,290 3,290
190 0.10 12~25 2,200 1,900 240 0.10 15~30 1,820 1,830 240 0.10 16~32 1,720 1,980
235 0.06 12~20 1,900 1,440 290 0.06 15~24 1,590 1,390 290 0.06 16~26 1,490 1,500
Mold steel
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~120 0.12 12~25 2,550 1,840 ~160 0.12 15~30 2,120 1,780 ~160 0.12 16~32 1,990 1,910
190 0.10 12~25 1,910 1,100 240 0.10 15~30 1,600 1,080 240 0.10 16~32 1,490 1,150
235 0.06 12~20 1,660 840 290 0.06 15~24 1,380 810 290 0.06 16~26 1,290 870
Hardened
die steel
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~120 0.10 12~25 1,530 920 ~160 0.10 15~30 1,280 900 ~160 0.10 16~32 1,190 960
190 0.08 12~25 1,150 550 240 0.08 15~30 960 540 240 0.08 16~32 890 570
235 – – – – 290 – – – – 290 – – – –
Hardened
die steel
(1.2344, 1.2379)
55-62HRC
DH102
~120 0.10 12~25 890 430 ~160 0.10 15~30 740 410 ~160 0.10 16~32 700 450
190 0.08 12~25 670 260 240 0.08 15~30 560 250 240 0.08 16~32 520 270
235 – – – – 290 – – – – 290 – – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8015
(DH102)
~120 0.15 12~25 2,550 2,300 ~160 0.15 15~30 2,120 2,230 ~160 0.15 16~32 1,990 2,380
190 0.12 12~25 1,910 1,380 240 0.12 15~30 1,600 1,340 240 0.12 16~32 1,490 1,430
235 0.10 12~20 1,660 970 290 0.10 15~24 1,380 940 290 0.10 16~26 1,290 1.010
Stainless steel
Below 250HB
JC8015
(DH102)
~120 0.12 12~25 2,930 3,160 ~160 0.12 15~30 2,440 3,070 ~160 0.12 16~32 2,290 3,290
190 0.12 12~25 2,200 1,900 240 0.12 15~30 1,820 1,830 240 0.12 16~32 1,720 1,980
235 0.10 12~20 1,900 1,440 290 0.10 15~24 1,590 1,390 290 0.10 16~26 1,490 1,500
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~120 0.12 12~25 640 460 ~160 0.12 15~30 520 440 ~160 0.12 16~32 500 480
190 0.10 12~25 480 280 240 0.10 15~30 400 270 240 0.10 16~32 370 290
235 0.06 12~20 420 210 290 0.06 15~24 340 200 290 0.06 16~26 320 220
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MPM type (YOHW type insert) MSN Carbide Shank Holder
QM MILL
MPMTYPE
Tooling by DIJET
B107
MSWTYPE
Swing Ball
B021
L
f
R
φD
b
MD
W
φD
c
ℓ
Shoulder Milling
Slotting
Copy Milling
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
①
②
°
－＋
°
－＋
●
φ φ φ
C
Note) 1. Please refer page B114-B115 forrecommended cutting conditions
2. Allcuttersare supplied without inserts.
3. Please refer page B008 forrecommendedtightening torque.
■
Cat. No.
Wrench
Parts
Dimensions (mm)
●
●
●
●
●
2
2
2
2
2
Stock
No.
of
utes
Clamp
Screw
Inserts
0.9
1.8
3.6
6.1
5.5
RecommendedTorque
（N・m）
Clamp Screw
φD
c
MDℓφD
b
16
20
25
30
32
15
18.5
21.9
25.9
29.5
L
f
R
23
30
35
43
43
M8
M10
M12
M16
M16
15
18.7
23.5
28.2
29.9
W
12
14
17
22
22
8
10
12.5
15
16
C
8
9
10
12.5
12.5
B021
Tooling by DIJET
Through Coolant Hole
Clamp Screw
DSW-2563H
DSW-307H
DSW-4085
DSW-511H
TSW-511
Recommended Torque
N・m
0.9
1.8
3.6
6.1
5.5
Inserts series expansion.
②
1. Improved insert strength
2. Suitable for welded & hardened steel (over 50HRC).
■ BODY
Cat. No.
MSW-1615-M8
MSW-2018-M10
MSW-2522-M12
MSW-3025-M16
MSW-3225-M16
Stock
●
●
●
□
●
No.
of
flutes
2
2
2
2
2
R
8
10
Dimensions (mm)
D
c
12.5
15
16
16
15
20
18.5
25
21.9
30
25.9
32
29.5
L
f
D
b
23 15
30
MD
M8
18.7
35
C
8
M10
23.5
43
9
M12
28.2
43
10
M16
29.9
12.5
M16
12.5
W
12
14
17
22
22
Inserts
SWB216HM
SWB216HS
SWB220HM/HM-H/MMW
SWB220HS/MSW
SWB225HM/HM-H/MMW
SWB225HS/MSW
SWB230HM/HM-H/MMW
SWB230HS/MSW
SWB232HM-G/MMW-G
SWB232HS-G/MSW-G
Parts
Clamp
Screw Wrench
DSW-2563H
DSW-307H
DSW-4085
DSW-511H
TSW-511
A-08SD
A-10
A-15
A-20
A-20
1. Main blades -H type for semi-finishing are available for φ20mm, φ25mm and φ30mm. In case
of using -H type blade please confirm the grade of both inserts.
It should be the same grade.
2. Able to use for semi-finishing by improving nose radius accuracy.
Do not recommend to use for roughing.
● Insert comparison
SWB-HM type for Regular purpose insert SWB-HM-H type Insert for Semi-finishing
R14.95 +0.05mm
R min. 14.906
R max. 14.981
–0.05mm 180°
R14.95 0.05mm
R min. 14.938
R max. 14.983
0.05mm 180°
Radius form accuracy on body
SWB-HM type
Regular type insert
SWB-HM-Htype
for Semi-finishing
Large gap off the center
Small gap off the center
Note) 1. Please refer page B105-B106 for recommended cutting conditions
2. All cutters are supplied without inserts.
3. Please refer page B009 for recommended tightening torque.
Insert for welded & hardened steel (-W type)
Insert for semi-finishing (main blade -H type)
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
B108
Tooling by DIJET
MSWTYPE
Swing Ball
B022
■
R
B
AT
AT
B
R
T
B
R
R
AT
B
●： □： ◎： ○： ※
JC8015
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
JC5040
●
●
●
●
●
●
●
●
15
16.1
15.8
16
15.8
20
20
18.5
18.9
18.5
23.8
23.8
22.2
22.4
22.2
27.5
27.5
26
26
31.7
31.7
3
3
3.65
3.65
3.65
3.65
3.65
3.8
3.8
3.8
3.8
3.8
5.35
5.35
5.35
5.35
5.35
5.35
5.35
5.35
5.35
1
2
1
5
3
2
4
1
5
3
2
4
1
5
3
2
4
1
3
2
4
7.9
6.6
9.9
9.9
9.9
8.2
8.2
12.4
12.4
12.4
10.5
10.5
14.8
14.8
14.8
12.3
12.3
16
16
13.9
13.9
8
8
10
10
10
10
10
12.5
12.5
12.5
12.5
12.5
15
15
15
15
15
16
16
16
16
ATBR
JC5118 JC8050
R
T
B
Tooling by DIJET
B022
A
A
■ INSERTS
Fig.1
(Main blade)
Fig. 3
(Main blade for welded & hardened steel)
Cat. No.
SWB216HM
SWB216HS
SWB220HM
SWB220HM-H
SWB220MMW
SWB220HS
SWB220MSW
SWB225HM
SWB225HM-H
SWB225MMW
SWB225HS
SWB225MSW
SWB230HM
SWB230HM-H
SWB230MMW
SWB230HS
SWB230MSW
SWB232HM-G
SWB232MMW-G
SWB232HS-G
SWB232MSW-G
JC 5118
●
●
Fig. 2
(Sub blade)
Fig. 4
(Sub blade for welded &hardened steel)
PVD coated
JC 8015
●
●
●
●
●
●
□
●
●
●
□
□
□
□
□
●
●
●
●
JC 8050
●
●
JC 5040
●
●
●
●
□
□
●
●
10 inserts per case, but SWB232HS-G and SWB232MSW-G : 5 pieces per case.
Note) 1. Please refer page B110 for machining form by swing ball.
2. Incase of using main blade -H type for semi-finishing, be sure to use the same grade of sub blade.
■ SWB-Htype
(Main blade for semi-finishing)
1.
Added-H type semi-finishing main blade
for 20, 25 and 30.
2. For use in semi-finishing only
(Not recommend for roughing.)
Fig.5
(Main blade for semi-finishing)
Dimensions (mm)
R
8
8
10
10
10
10
10
12.5
12.5
12.5
12.5
12.5
15
15
15
15
15
16
16
16
16
A
15
16.1
15.8
16
15.8
20
20
18.5
18.9
18.5
23.8
23.8
22.2
22.4
22.2
27.5
27.5
26
26
31.7
31.7
B
7. 9
6.6
9.9
9.9
9.9
8.2
8.2
12.4
12.4
12.4
10.5
10.5
14.8
14.8
14.8
12.3
12.3
16
16
13.9
13.9
T
3
3
3.65
3.65
3.65
3.65
3.65
3.8
3.8
3.8
3.8
3.8
5.35
5.35
5.35
5.35
5.35
5.35
5.35
5.35
5.35
Fig.
1
2
5
3
2
4
1
5
3
2
4
1
3
2
4
1
5
3
2
4
1
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Tooling by DIJET
B109
Work
Materials
Insert
Grades
Tool dia. (mm)
16
No. of teeth 2N
(mm) ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
50 1.1 1 4,200 2,900
100 0.7 0.7 4,200 2,900
150 0.3 0.3 3,600 2,520
Cast steel
GM190, ICD5
(1.7225)
Below 285HB
JC5118
50 1.1 1 4,000 2,800
100 0.7 0.7 4,000 2,800
150 0.3 0.3 3,400 2,380
Die steel
SKD61, SKD11
(1.2344, 1,2379)
Below 255HB
JC5118
(JC8050)
50 1.1 1 4,000 2,800
100 0.7 0.7 4,000 2,800
150 0.3 0.3 3,400 2,400
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
50 1 1 2,400 1,200
100 0.6 0.6 2,000 1,000
150 0.2 0.2 1,200 600
Hardened die steel
SKD11
(1.2379)
55-62HRC
JC5118
50 0.5 0.5 1,800 700
100 0.3 0.3 1,600 650
150 − − − −
Grey & Nodular
cast iron FC, FCD
(GG, GGG)
Below 300HB
JC5118
50 1.3 1.3 4,000 2,800
100 1.2 1 4,000 2,800
150 0.7 0.5 3,400 2,400
Mold steel
HPM7, PX5, NAK80, P20
(1.2311,P20)
30-43HRC
JC5118
(JC8050)
50 1.1 1 3,600 2,100
100 0.7 0.7 3,600 2,100
150 0.3 0.3 3,000 1,800
Stainless steel
SUS304
Below 250HB
JC8050
(JC5118)
50 1.1 1 4,000 2,800
100 0.7 0.7 4,000 2,800
150 0.3 0.3 3,400 2,400
Swing Ball
MSW
TYPE
RECOMMENDED CUTTING CONDITIONS
MSW type MSN Carbide Shank Holder
: Overhung length,
a
p: Depth of cut,
a
e: Pick feed,
n
: Spindle speed, Vf: Feed speed
NOTE
1
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3
In case of short overhung length,
a
p
X
a
e = maximum 3mm can be applied except hardened steel. But please
adjust V
f
according to machine and work rigidity.
B110
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
20 25 30/32
No. of teeth 2N No. of teeth 2N No. of teeth 2N
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5040
70 1.3 1.3 4,800 3,360 90 1.3 1.3 3,800 2,700 100 1.5 1.5 3,000 2,100
120 0.8 0.8 4,800 3,360 140 0.8 0.8 3,800 2,700 150 1.0 1.0 3,000 2,100
190 0.3 0.4 4,000 2,800 210 0.3 0.5 3,200 2,200 210 0.3 0.7 2,650 1,860
Cast steel
GM190, ICD5
(1.7225)
Below 285HB
JC5040
JC8015
For over 40HRC
70 1.3 1.3 4,000 2,800 90 1.3 1.3 3,200 2,240 100 1.5 1.5 2,600 1,820
120 0.8 0.8 4,000 2,800 140 0.8 0.8 3,200 2,240 150 1.0 1.0 2,600 1,820
190 0.3 0.4 3,600 2,500 210 0.3 0.5 2,800 1,960 210 0.3 0.7 2,300 1,600
Die steel
SKD11, SX105V
(1,2379)
Below 255HB
JC5040
70 1.3 1.3 4,000 2,800 90 1.3 1.3 3,200 2,240 100 1.5 1.5 2,600 1,820
120 0.8 0.8 4,000 2,800 140 0.8 0.8 3,200 2,240 150 1.0 1.0 2,600 1,820
190 0.3 0.4 3,600 2,500 210 0.3 0.5 2,800 1,960 210 0.3 0.7 2,300 1,600
Hardened die steel
SKD61, DAC
(1.2344, 1.2379)
40-50HRC
JC8015
Recommend to
use−MW type
insert
70 0.5 1.0 3,000 1,500 90 0.5 1.0 2,500 1,250 100 0.8 0.8 2,000 1,000
120 0.3 0.4 2,500 1,250 140 0.3 0.5 2,000 1,000 150 0.5 0.7 1,800 900
190 – – – – 210 – – – – 210 0.2 0.7 1,600 800
Hardened die steel
SKD11
(1.2379)
55-62HRC
JC8015
Recommend to
use−MW type
insert
70 0.5 0.5 2,300 920 90 0.5 0.7 1,900 760 100 0.6 0.8 1,600 720
120 0.3 0.4 2,000 800 140 0.3 0.5 1,600 640 150 0.3 0.7 1,300 590
190 – – – – 210 – – – – 210 – – – –
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
70 1.5 1.5 4,000 3,200 90 1.5 1.5 3,200 2,560 100 1.5 1.5 2,600 2,100
120 1.0 1.0 4,000 3,200 140 1.0 1.0 3,200 2,560 150 1.0 1.0 2,600 2,100
190 0.3 0.4 3,600 2,900 210 0.3 0.5 2,800 2,240 210 0.3 0.7 2,300 1,800
R A B
8 0.5 0.01
10 2.1 0.05
12.5 3.0 0.09
15 3.3 0.09
16 3.4 0.09
Swing Ball
MSW
TYPE
R
10
12.5
A
0.6
0.7
B
0.01
0.01
RECOMMENDED CUTTING CONDITIONS
MSW type MSN Carbide Shank Holder
: Overhung length,
a
p: Depth of cut,
a
e: Pick feed,
n
: Spindle speed, Vf: Feed speed
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
MACHINED FORM BY SWING BALL
SWB type
Note) At center point as shown in above
figure material can be left as
mentioned in chart
SWB-H type (for semi finishing)
15 0.9 0.01
NOTE
Tooling by DIJET
B111
SDHTYPE
Super Diemaster
B023
Modular Head Series
●： □： ◎： ○： ※
SDH-2150-R07-M8
SDH-2160-R07-M8
SDH-2200-R07-M10
SDH-2220-R07-M10
SDH-2250-R10-M12
SDH-2280-R10-M12
SDH-2300-R10-M16
SDH-2320-R12-M16
SDH-3320-R10-M16
SDH-2350-R12-M16
SDH-3350-R10-M16
SDH-2400-R12-M16
●
●
●
●
●
●
●
●
●
●
●
●
2
2
2
2
2
2
2
2
3
2
3
2
1
1
1
1
2
2
2
2
2
2
2
2
A-08SD
A-08SD
A-08SD
A-08SD
A-15
A-15
A-15
A-15
A-15
A-15
A-15
A-15
–
–
–
–
DCM-18
DCM-18
DCM-18
DCM-18
DCM-18
DCM-18
DCM-18
DCM-18
TSW-2556H
TSW-2556H
TSW-2556H
TSW-2556H
CSW-408H
CSW-408H
CSW-408H
DSW-410H
CSW-408H
DSW-410H
CSW-408H
DSW-410H
RD
○○
07T2MO...
RD
○○
07T2MO...
RD
○○
07T2MO...
RD
○○
07T2MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1204MO...
RD
○○
1004MO...
RD
○○
1204MO...
RD
○○
1004MO...
RD
○○
1204MO...
Standard Type
Fig.１Fig.2
φD
c
L
f
φD
b
R
W
MD
W
φD
c
L
f
φD
b
R
MD
Super Diemaster
SDH
TYPE
TSW-2556H
CSW-408H
DSW-410H
0.9
3.6
3.6
（ ・ ）
High efficientmachiningtool with sharp
andstrong cuttingedge.
Increased insert strength
Doubleclampingmechanism
Positive axialrake
・ → ；＋
・ → ；＋
⇒
Through Coolant Hole
CC
φD
c
MDL
f
φD
b
15
16
20
22
25
28
30
32
32
35
35
40
23
23
30
30
35
35
43
43
43
43
43
43
13.8
15
18
20
23
25
28
28
28
32
32
32
M8
M8
M10
M10
M12
M12
M16
M16
M16
M16
M16
M16
W
12
12
14
14
17
17
22
22
22
22
22
26
R
3.5
3.5
3.5
3.5
5
5
5
6
5
6
5
6
C
8
8
8
8
10
10
12
12
12
12
12
13
B023
Modular Head Series
Tooling by DIJET
2007-048
High efficient machining tool with sharp
and strong cutting edge.
Increased insert strength
68% stronger than conventional Diemaster (DDM) ISO insert. In addition to
conventional insert grades, tough grade “JC8050“ for unfavourable
conditions and “JC5118“ for general use are available.
Double clamping mechanism
Adopted double clamping mechanism for more rigidity.
Positive axial rake
・ R3.5 & R5 inserts→ A.R.; +6°
・ R6 & R8 inserts→A.R.; +8°
■ BODY
Standard Type
Cat. No.
SDH-2150-R07-M8
SDH-2160-R07-M8
SDH-2200-R07-M10
SDH-2220-R07-M10
SDH-2250-R10-M12
SDH-2280-R10-M12
SDH-2300-R10-M16
SDH-2320-R12-M16
SDH-3320-R10-M16
SDH-2350-R12-M16
SDH-3350-R10-M16
SDH-2400-R12-M16
Note)
Stock
●
●
●
●
●
□
□
●
●
□
●
●
1. Please refer page B115-B125 for recommended cutting conditions.
2. All cutters are supplied without inserts.
3. Please refer page B009 for recommended tightening torque.
4. Incase of using double clamping mechanism type, please refer page B010
“Insertsetup installation points of double clamping mechanism type”
⇒
Reduced cutting forces by 21% than
conventional Diemaster.
Through Coolant Hole
No.
of
flutes
2
2
2
2
2
2
2
2
3
2
3
2
Dc
15
16
20
22
25
28
30
32
32
35
35
40
Dimensions (mm)
R
3.5
L
f
D
b
23
3.5
13.8
23
3.5
15
30
3.5
5
5
5
6
5
6
5
6
18
30 20
35 23
35 25
43 28
43 28
43 28
43 32
43 32
43 32
MD
M8
M8
C
8
8
M10 8
M10 8
M12 10
M12 10
M16 12
M16 12
M16 12
M16 12
M16 12
M16 13
W
12
12
14
14
17
17
22
22
22
22
22
26
Inserts
RD
○○
07T2MO...
RD
○○
07T2MO...
RD
○○
07T2MO...
RD
○○
07T2MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1204MO...
RD
○○
1004MO...
RD
○○
1204MO...
RD
○○
1004MO...
RD
○○
1204MO...
Clamp
Screw
TSW-2556H
TSW-2556H
TSW-2556H
TSW-2556H
CSW-408H
Parts
Clamp
Set
–
–
–
–
Wrench
Fig.
A-08SD
A-08SD
A-08SD
A-08SD
DCM-18
CSW-408H
DCM-18
CSW-408H
DCM-18
DSW-410H
DCM-18
CSW-408H
DCM-18
DSW-410H
DCM-18
CSW-408H
DCM-18
DSW-410H
DCM-18
A-15
A-15
A-15
A-15
A-15
A-15
A-15
A-15
1
1
1
1
2
2
2
2
2
2
2
2
Clamp Screw
TSW-2556H
CSW-408H
DSW-410H
Recommended Torque
(N
・
m)
0.9
3.6
3.6
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
B112
Tooling by DIJET
SDHTYPE
Super Diemaster
■ BODY
Fine pitch type Through Coolant Hole
Note) 1. Please refer page B115-B125 for recommended cutting conditions.
2. All cutters are supplied without inserts.
3. Please refer page B009 for recommended tightening torque.
Cat. No.
Stock
SDH-3200-R07-M10
SDH-3250-R10-M12
SDH-4300-R10-M16
SDH-4320-R10-M16
SDH-3350-R12-M16
SDH-4350-R10-M16
SDH-4400-R12-M16
SDH-5420-R10-M16
●
●
●
●
●
●
●
●
No.
of
flutes
3
3
4
4
3
4
4
5
Dimensions (mm)
D
c
20
25
30
32
35
35
40
42
R
3.5
L
f
D
b
30
5
5
5
6
5
6
5
35
43
43
43
43
43
43
18
MD C
M10 8
23 M12 10
28 M16
28
12
12
M16
32 M16
32
12
M16
32
12
M16
32
13
M16 13
W
14
17
22
22
22
22
26
26
Inserts
RD
○○
07T2MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1204MO...
RD
○○
1004MO...
RD
○○
1204MO...
RD
○○
1004MO...
Parts
Clamp Screw
TSW-2556H
CSW-408H
CSW-408H
CSW-408H
DSW-410H
CSW-408H
DSW-410H
CSW-408H
Wrench
A-08SD
A-15
A-15
A-15
A-15
A-15
A-15
A-15
B024
■
Cat. No.
Inserts Clamp ScrewWrench
Parts
Dimensions (mm)
●
●
●
●
●
●
●
●
●
●
●
●
3
3
3
3
3
3
4
4
3
4
4
5
Stock
No.
of
utes
A-08SD
A-08SD
A-08SD
A-15
A-15
A-15
A-15
A-15
A-15
A-15
A-15
A-15
TSW-2556H
TSW-2556H
TSW-2556H
CSW-408H
CSW-408H
CSW-408H
CSW-408H
CSW-408H
DSW-410H
CSW-408H
DSW-410H
CSW-408H
RD
○○
07T2MO...
RD
○○
07T2MO...
RD
○○
07T2MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1004MO...
RD
○○
1204MO...
RD
○○
1004MO...
RD
○○
1204MO...
RD
○○
1004MO...
φD
c
L
f
φD
b
R
W
MD
Pocket Milling
Face Milling
Copy Milling
Helical Interpolation
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
0.9
3.6
3.6
RecommendedTorque
（N・m）
Clamp Screw
Note)1. Please refer page B116-B126forrecommended cuttingconditions.
2. Allcuttersare supplied without inserts.
3. Please refer page B008 forrecommendedtightening torque.
φDcMDLfφDb
20
22
25
25
28
30
30
32
35
35
40
42
30
30
35
35
35
43
43
43
43
43
43
43
18
20
23
23
25
28
28
28
32
32
32
32
M10
M10
M12
M12
M12
M16
M16
M16
M16
M16
M16
M16
W
14
14
17
17
17
22
22
22
22
22
26
26
R
3.5
3.5
3.5
5
5
5
5
5
6
5
6
5
C
8
8
10
10
10
12
12
12
12
12
13
13
C
Tooling by DIJET
B024
Clamp Screw
TSW-2556H
CSW-408H
DSW-410H
3.6
0.9
3.6
Recommended Torque
(N
・
m)
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
Tooling by DIJET
B113
SDHTYPE
Super Diemaster
Cat. No.
RDGT07T2MOE
RDGT1004MOE
RDGT1004MOT
RDGT1204MOE
RDGT1204MOT
RDMT07T2MOE
RDMT1004MOE
RDMT1004MOE-ML
RDMT1004MOT
RDMT1204MOE
RDMT1204MOE-ML
RDMT1204MOT
Tolerance
G
G
G
G
G
M
M
M
M
M
M
M
PVD coated
JC5118 JC8015 JC8050 JC8118
Dimensions (mm)
D
D
c
10
12
7
10
12
T
2.7
4.1
4.8
2.7
4.1
4.8
2.8
4.4
4.4
2.8
4.4
4.4
Fig.
1
1
1
1
1
2
1
1
2
1
10 Inserts per case.
Standard type
Titanium·Inconel
Stainless steel
Chamfer-MOT R-honed -MOE
R-honed -MOE
Standard type
General Cutting
Chamfer-MOT
Without chipbreaker
With chipbreaker With chipbreaker
●
●
●
●
●
○○
○ ○
○○
○○
○○
●
●
●
●
●
● ◎
● ◎
●
● ◎
● ◎
●
● ◎
RDMW1204MOT
10 Inserts per case.
Cat. No.
RDMW07T2MOT
RDMW1004MOT
Tolerance
M
M
M
DH103
●
●
●
●
●
●
●
●
●
PVD coated
JC8015 JC5040
Dimensions (mm)
D
c
7
10
12
T
2.7
4.1
4.8
D
2.8
4.4
4.4
■INSERTS
B025
Modular Head Series
Standard type
■INSERTS
RDMW07T2MOT
RDMW1004MOT
RDMW1204MOT
15°
φDc
φD
T
Low Cutting Force
SDH
TYPE
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted ※:Production after order received
With Chipbreaker
Chamfer -MOT
Stainless steel
Without chipbreaker
10 Insertspercase.
JC8015
Cat. No.Tolerance
Dimensions (mm)PVD coated
RDGT07T2MOE
RDGT1004MOE
RDGT1004MOT
RDGT1204MOE
RDGT1204MOT
RDMT07T2MOE
RDMT1004MOE
RDMT1004MOE-ML
RDMT1004MOT
RDMT1204MOE
RDMT1204MOE-ML
RDMT1204MOT
●
●
●
●
●
●
●
●
●
●
JC8050
●
●
●
●
●
●
●
●
●
●
●
●
2.7
4.1
4.8
2.7
4.1
4.8
G
G
G
G
G
M
M
M
M
M
M
M
2.8
4.4
4.4
2.8
4.4
4.4
1
1
1
1
1
2
1
1
2
1
7
10
12
7
10
12
TφD
c
φD
JC5118
●
●
●
●
●
10 Insertspercase.
15°
φDc
φD
T
15°
φDc
φD
T
Fig.2Fig.1
Fig.
Super Diemaster
Chamfer -MOT
General Cutting
B025
Modular Head Series
Tooling by DIJET
B025
Modular Head Series
Standard type
■INSERTS
RDMW07T2MOT
RDMW1004MOT
RDMW1204MOT
15°
φDc
φD
T
Low Cutting Force
SDH
TYPE
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted ※:Production after order received
With Chipbreaker
Chamfer -MOT
Stainless steel
Without chipbreaker
10 Insertspercase.
JC8015
Cat. No.Tolerance
Dimensions (mm)PVD coated
RDGT07T2MOE
RDGT1004MOE
RDGT1004MOT
RDGT1204MOE
RDGT1204MOT
RDMT07T2MOE
RDMT1004MOE
RDMT1004MOE-ML
RDMT1004MOT
RDMT1204MOE
RDMT1204MOE-ML
RDMT1204MOT
●
●
●
●
●
●
●
●
●
●
JC8050
●
●
●
●
●
●
●
●
●
●
●
●
2.7
4.1
4.8
2.7
4.1
4.8
G
G
G
G
G
M
M
M
M
M
M
M
2.8
4.4
4.4
2.8
4.4
4.4
1
1
1
1
1
2
1
1
2
1
7
10
12
7
10
12
TφD
c
φD
JC5118
●
●
●
●
●
10 Insertspercase.
15°
φDc
φD
T
15°
φDc
φD
T
Fig.2Fig.1
Fig.
Super Diemaster
Chamfer -MOT
General Cutting
B025
Modular Head Series
Tooling by DIJET
●
Standard stock items
□
Stock in Japan
◎:
soon to be stocked
○:
Soon to be deleted
B114
Tooling by DIJET
SDHTYPE
Super Diemaster
B026
■INSERTS
●： □： ◎： ○： ※
Low Cutting Force
FZ05
RDGT07T2MOF-AL
RDGT1004MOF-AL
RDGT1204MOF-AL
●
●
●
2.7
4.1
4.8
G
G
G
2.8
4.4
4.4
7
10
12
TφD
c
φD
15°
φDc
φD
T
With chipbreaker
Aluminium
Sharp edge
Modular Head Series
Super Diemaster
SDH
TYPE
Tooling by DIJET
B026
Modular Head Series
Cat. No.
RDGT07T2MOF-AL
RDGT1004MOF-AL
RDGT1204MOF-AL
Tolerance
G
G
G
Uncoated
FZ05
●
●
●
Dimensions (mm)
D
c
7
10
12
T
2.7
4.1
4.8
D
2.8
4.4
4.4
■ INSERTS
Note) In case of chip clogging, remove the clampset. (DCM-18)
(Only in case of Aluminium Machining)
Low Cutting Force
Aluminium
Sharp edge
Without chipbreaker
10 Inserts per case.
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Tooling by DIJET
B115
Work
Materials
Insert
Grades
Tool dia. (Insert size)
15/16 R3.5 20/22 R3.5
No. of teeth 2N No. of teeth 2N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
JC8118
70 1.4 3,500 1,650 70 1.5 2,900 1,450
120 1.1 3,500 1,650 120 1.2 2,900 1,450
160 0.6 3,300 1,500 160 0.7 2,800 1,350
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8118
JC8015
For over 40HRC
70 1.4 3,300 1,550 70 1.5 2,800 1,400
120 1.1 3,300 1,550 120 1.2 2,800 1,400
160 0.6 3,200 1,500 160 0.7 2,700 1,350
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
JC8118
70 1.4 3,300 1,550 70 1.5 2,800 1,400
120 1.1 3,300 1,550 120 1.2 2,800 1,400
160 0.6 3,200 1,500 160 0.7 2,700 1,350
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
JC8118
70 1.4 2,700 1,300 70 1.5 2,300 1,200
120 1.1 2,700 1,300 120 1.2 2,300 1,200
160 0.6 2,600 1,250 160 0.7 2,200 1,100
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8118
JC5118
JC8015
DH103
70 0.7 2,400 1,150 70 0.8 2,000 1,000
120 0.5 2,400 1,150 120 0.6 2,000 1,000
160 0.3 2,200 1,050 160 0.3 1,900 950
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
JC5118
JC8118
70 1.4 3,100 1,550 70 1.5 2,600 1,400
120 1.1 3,100 1,550 120 1.2 2,600 1,400
160 0.6 3,000 1,400 160 0.7 2,500 1,300
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
JC8118
70 0.5 1,200 600 70 0.5 1,000 500
120 0.4 1,200 600 120 0.4 1,000 500
160 0.2 1,100 490 160 0.2 980 440
Inconel
35-43HRC
JC8015
JC5118
JC8118
JC8050
70 0.5 620 190 70 0.5 510 160
120 0.4 560 190 120 0.4 470 160
160 0.2 520 190 160 0.2 440 160
Aluminium alloy
50-110HB FZ05
70 2 8,600 4,800 70 2 7,200 4,300
120 1.7 8,600 4,800 120 1.7 7,200 4,300
160 1.2 7,000 4,900 160 1.2 5,800 4,300
RECOMMENDED CUTTING CONDITIONS
SDH typeMSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
B116
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (Insert size)
20/22 R3.5 25/28 R5
No. of teeth 3N No. of teeth 2N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
JC8118
70 1.2 3,500 2,900 90 2 2,400 1,400
120 0.8 3,500 2,900 140 1.5 2,400 1,400
160 0.5 3,200 2,700 210 1 2,300 1,300
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8118
JC8015
For over 40HRC
70 1.2 3,300 2,600 90 2 2,200 1,300
120 0.8 3,300 2,600 140 1.5 2,200 1,300
160 0.5 3,100 2,300 210 1 2,100 1,200
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
JC8118
70 1.2 3,300 2,600 90 2 2,200 1,300
120 0.8 3,300 2,600 140 1.5 2,200 1,300
160 0.5 3,100 2,300 210 1 2,100 1,200
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
JC8118
70 1.2 2,700 2,400 90 2 1,800 1,050
120 0.8 2,700 2,400 140 1.5 1,800 1,050
160 0.5 2,600 2,200 210 1 1,700 1,000
Hardened die steel
SKD61,DAC,DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8118
JC8015
DH103
70 0.7 2,500 2,000 90 1 1,600 1,000
120 0.5 2,500 2,000 140 0.5 1,600 1,000
160 0.3 2,200 1,800 210 0.3 1,500 950
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
JC5118
JC8118
70 1.2 3,050 2,600 90 2 2,100 1,300
120 0.8 3,050 2,600 140 1.5 2,100 1,300
160 0.5 2,900 2,400 210 1 1,200 1,200
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
JC8118
70 0.5 1,000 750 90 0.5 780 460
120 0.4 1,000 750 140 0.4 780 460
160 0.2 980 660 210 0.2 750 410
Inconel
35-43HRC
JC8015
JC5118
JC8118
JC8050
70 0.5 510 240 90 0.5 430 170
120 0.4 470 240 140 0.4 390 140
160 0.2 440 240 210 0.2 370 140
Aluminium alloy
50-110HB FZ05
70 2 7,200 6,400 90 3.5 5,700 3,400
120 1.7 7,200 6,400 140 2 5,700 3,400
160 1.2 5,800 4,300 210 1.5 4,500 2,200
RECOMMENDED CUTTING CONDITIONS
SDH type
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
Tooling by DIJET
B117
Work
Materials
Insert
Grades
Tool dia. (Insert size)
25 R3.5 /25 R5 /28 R5 30 R5 /32 R6 /35 R5
No. of teeth 3N No. of teeth 2N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
JC8118
90 1.5 2,800 2,100 100 2.5 2,000 1,100
140 1.2 2,800 2,100 150 2 2,000 1,100
210 0.7 2,600 1,900 210 1.2 1,900 1,000
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8118
JC8015
For over 40HRC
90 1.5 2,600 2,000 100 2.5 1,900 1,050
140 1.2 2,600 2,000 150 2 1,900 1,050
210 0.7 2,400 1,800 210 1.2 1,800 950
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
JC8118
90 1.5 2,500 1,600 100 2.5 1,900 1,050
140 1.2 2,500 1,600 150 2 1,900 1,050
210 0.7 2,400 1,400 210 1.2 1,800 950
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
JC8118
90 1.5 2,100 1,400 100 2.5 1,550 850
140 1.2 2,100 1,400 150 2 1,550 850
210 0.7 2,000 1,000 210 1.2 1,400 800
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8118
JC8015
DH103
90 0.8 1,900 1,400 100 1.5 1,300 750
140 0.6 1,900 1,400 150 1.2 1,300 750
210 0.4 1,800 1,000 210 0.7 1,200 700
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
JC5118
JC8118
90 1.2 2,500 2,200 100 2.5 1,800 1,000
140 0.8 2,500 2,200 150 2 1,800 1,000
210 0.5 2,300 1,700 210 1.2 1,700 900
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
JC8118
90 0.5 780 690 100 0.5 730 470
140 0.4 780 690 150 0.4 730 330
210 0.2 750 620 210 0.2 700 260
Inconel
35-43HRC
JC8015
JC5118
JC8118
JC8050
90 0.5 430 260 100 0.5 400 170
140 0.4 390 210 150 0.4 380 150
210 0.2 370 210 210 0.2 350 130
Aluminium alloy
50-110HB FZ05
90 2.2 5,700 5,100 100 3.5 4,500 2,700
120 1.9 5,700 5,100 150 2 4,500 2,700
160 1.5 4,500 5,100 210 1.5 3,600 1,800
RECOMMENDED CUTTING CONDITIONS
SDH type
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
B118
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (Insert size)
32/35 R5 30 R5 /35 R6
No. of teeth 3N No. of teeth 3N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
JC8118
100 2.5 2,000 1,600 100 2 2,100 1,900
150 2 2,000 1,600 150 1.5 2,100 1,900
210 1.2 1,900 1,400 210 0.8 2,000 1,600
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8118
JC8015
For over 40HRC
100 2.5 1,900 1,550 100 2 2,000 1,800
150 2 1,900 1,550 150 1.5 2,000 1,800
210 1.2 1,800 1,400 210 0.8 1,900 1,550
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
JC8118
100 2.5 1,900 1,550 100 2 2,000 1,800
150 2 1,900 1,550 150 1.5 2,000 1,800
210 1.2 1,800 1,400 210 0.8 1,900 1,500
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
JC8118
100 2.5 1,550 1,250 100 2 1,750 1,500
150 2 1,550 1,250 150 1.5 1,750 1,500
210 1.2 1,400 1,200 210 0.8 1,600 1,300
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8118
JC8015
DH103
100 1.5 1,300 1,100 100 1.2 1,400 1,250
150 1.2 1,300 1,100 150 1 1,400 1,250
210 0.7 1,200 950 210 0.5 1,300 1,100
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
JC5118
JC8118
100 2.5 1,800 1,500 100 2 1,900 1,700
150 2 1,800 1,500 150 1.5 1,900 1,700
210 1.2 1,700 1,350 210 0.8 1,800 1,600
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
JC8118
100 0.5 730 650 100 0.5 730 650
150 0.4 730 650 150 0.4 730 650
210 0.2 700 600 210 0.2 700 600
Inconel
35-43HRC
JC8015
JC5118
JC8118
JC8050
100 0.5 400 250 100 0.5 400 250
150 0.4 380 230 150 0.4 380 230
210 0.2 350 200 210 0.2 350 200
Aluminium alloy
50-110HB FZ05
100 3.5 4,500 4,100 100 3.5 4,500 4,100
150 2 4,500 4,100 150 2 4,500 4,100
210 1.5 3,600 2,700 210 1.5 3,600 2,700
RECOMMENDED CUTTING CONDITIONS
SDH type
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
Tooling by DIJET
B119
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
Work
Materials
Insert
Grades
Tool dia. (Insert size)
30/32/35 R5 40 R6
No. of teeth 4N No. of teeth 2N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
JC8118
100 2 2,100 2,500 100 2.5 1,550 890
150 1.5 2,100 2,500 150 2 1,550 890
210 0.8 2,000 2,400 210 1.2 1,450 780
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8118
JC8015
For over 40HRC
100 2 2,000 2,400 100 2.5 1,500 840
150 1.5 2,000 2,400 150 2 1,500 840
210 0.8 1,900 2,100 210 1.2 1,450 780
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
JC8118
100 2 2,000 2,400 100 2.5 1,500 840
150 1.5 2,000 2,400 150 2 1,500 840
210 0.8 1,900 2,100 210 1.2 1,450 780
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
JC8118
100 2 1,750 2,000 100 2.5 1,250 700
150 1.5 1,750 2,000 150 2 1,250 700
210 0.8 1,600 1,700 210 1.2 1,200 670
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8118
JC8015
DH103
100 1.2 1,400 1,850 100 1.5 1,050 550
150 1 1,400 1,850 150 1.2 1,050 550
210 0.5 1,300 1,700 210 0.7 1,000 520
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
JC5118
JC8118
100 2 1,900 2,250 100 2.5 1,400 800
150 1.5 1,900 2,250 150 2 1,400 800
210 0.8 1,800 2,100 210 1.2 1,300 750
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
JC8118
100 0.5 730 860 100 0.5 580 350
150 0.4 730 860 150 0.4 580 350
210 0.2 700 800 210 0.2 550 330
Inconel
35-43HRC
JC8015
JC5118
JC8118
JC8050
100 0.5 400 330 100 0.5 290 170
150 0.4 380 310 150 0.4 270 160
210 0.2 350 270 210 0.2 250 120
Aluminium alloy
50-110HB FZ05
100 3.5 4,500 5,400 100 4 4,000 2,400
150 2 4,500 5,400 150 2.5 4,000 2,400
210 1.5 3,600 3,600 210 2 3,200 1,600
RECOMMENDED CUTTING CONDITIONS
SDH type
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
B120
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (Insert size)
40 R6 42 R5
No. of teeth 4N No. of teeth 5N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
JC8118
100 2 1,900 2,300 100 1.8 1,750 2,600
150 1.5 1,900 2,300 150 1.3 1,750 2,600
210 0.8 1,800 2,200 210 0.7 1,650 2,400
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8118
JC8015
For over 40HRC
100 2 1,800 2,100 100 1.8 1,700 2,500
150 1.5 1,800 2,100 150 1.3 1,700 2,500
210 0.8 1,700 2,000 210 0.7 1,600 2,200
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
JC8118
100 2 1,800 2,100 100 1.8 1,700 2,600
150 1.5 1,800 2,100 150 1.3 1,700 2,600
210 0.8 1,700 2,000 210 0.7 1,600 2,400
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
JC8118
100 2 1,550 1,600 100 1.8 1,400 2,100
150 1.5 1,550 1,600 150 1.3 1,400 2,100
210 0.8 1,500 1,400 210 0.7 1,250 1,600
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8118
JC8015
DH103
100 1.2 1,350 1,350 100 1.1 1,250 1,500
150 1 1,350 1,350 150 0.9 1,250 1,500
210 0.5 1,300 1,100 210 0.4 1,150 1,300
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
JC5118
JC8118
100 2 1,700 2,050 100 1.8 1,650 2,400
150 1.5 1,700 2,050 150 1.3 1,650 2,400
210 0.8 1,600 1,800 210 0.7 1,550 2,200
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
JC8118
100 0.5 580 700 100 0.5 610 730
150 0.4 580 700 150 0.4 610 730
210 0.2 550 660 210 0.2 580 690
Inconel
35-43HRC
JC8015
JC5118
JC8118
JC8050
100 0.5 290 340 100 0.5 300 310
150 0.4 270 320 150 0.4 280 290
210 0.2 250 240 210 0.2 260 250
Aluminium alloy
50-110HB FZ05
100 4 4,000 4,800 100 3.5 3,800 5,700
150 2.5 4,000 4,800 150 2 3,800 5,700
210 2 3,200 3,200 210 1.5 3,000 3,700
RECOMMENDED CUTTING CONDITIONS
SDH type
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
Tooling by DIJET
B121
Work
Materials
Insert
Grades
Tool dia. (Insert size)
20/22 R3.5 25 R3.5 /25 R5 /28 R5
No. of teeth 3N No. of teeth 3N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
Recommended
to use without
chipbreaker
70 0.3 5,400 4,800 90 0.3 4,200 3,800
120 0.2 5,100 4,300 140 0.2 4,000 3,400
160 0.1 4,300 3,600 210 0.1 3,400 2,850
Mold steel
HPM7, PX5, NAK80,
P20 (1.2311, P20)
30-43HRC
70 0.3 4,300 3,200 90 0.3 3,400 2,500
120 0.2 4,100 2,900 140 0.2 3,200 2,250
160 0.1 3,400 2,400 210 0.1 2,700 1,900
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
70 0.3 4,300 3,200 90 0.3 3,400 2,500
120 0.2 4,100 2,900 140 0.2 3,200 2,250
160 0.1 3,400 2,400 210 0.1 2,700 1,900
Stainless steel
SUS304
Below 250HB
70 0.3 3,600 3,200 90 0.3 2,800 2,500
120 0.2 3,400 2,900 140 0.2 2,700 2,250
160 0.1 2,900 2,400 210 0.1 2,250 1,900
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
70 0.2 4,000 3,000 90 0.2 3,100 2,300
120 0.12 3,700 2,600 140 0.12 3,000 2,100
160 0.06 3,200 2,200 210 0.06 2,500 1,700
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
70 0.3 5,700 5,100 90 0.3 4,500 4,000
120 0.2 5,100 4,600 140 0.2 4,300 3,600
160 0.1 4,550 3,800 210 0.1 3,600 3,000
Aluminium alloy
50-110HB
FZ05
70 1.5 10,100 12,000 90 1.7 8,000 9,600
120 1.2 10,100 12,000 140 1.4 8,000 9,600
160 0.7 8,700 7,800 210 1 6,800 6,100
DH103
DH103
JC8015
Recommended
to use without
chipbreaker
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
SDH type
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
B122
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (Insert size)
30 R5 /35 R6 30/32/35 R5
No. of teeth 3N No. of teeth 4N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
Recommended
to use without
chipbreaker
100 0.3 3,300 2,900 100 0.3 3,300 4,000
150 0.2 3,100 2,800 150 0.2 3,100 3,600
210 0.1 2,600 2,150 210 0.1 2,600 3,000
Mold steel
HPM7, PX5, NAK80,
P20 (1.2311, P20)
30-43HRC
100 0.3 2,800 2,000 100 0.3 2,800 2,800
150 0.2 2,700 1,800 150 0.2 2,700 2,500
210 0.1 2,200 1,500 210 0.1 2,250 2,100
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
100 0.3 2,800 2,000 100 0.3 2,800 2,800
150 0.2 2,400 1,800 150 0.2 2,700 2,500
210 0.1 2,200 1,500 210 0.1 2,250 2,100
Stainless steel
SUS304
Below 250HB
100 0.3 2,300 2,000 100 0.3 2,300 2,700
150 0.2 2,200 1,800 150 0.2 2,200 2,400
210 0.1 1,850 1,500 210 0.1 1,850 2,000
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
100 0.2 2,500 1,850 100 0.2 2,550 2,550
150 0.15 2,450 1,650 150 0.15 2,400 2,250
210 0.1 2,050 1,400 210 0.1 2,050 1,850
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
100 0.3 3,600 3,200 100 0.3 3,600 4,300
150 0.2 3,400 2,900 150 0.2 3,400 3,900
210 0.1 2,900 2,400 210 0.1 2,900 3,200
Aluminium alloy
50-110HB
FZ05
100 2 6,400 7,700 100 2 6,400 10,200
150 1.5 6,400 7,700 150 1.5 6,400 10,200
210 1 5,500 5,000 210 1 5,500 6,600
DH103
DH103
JC8015
Recommended
to use without
chipbreaker
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
SDH type
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
Tooling by DIJET
B123
Super Diemaster
SDH
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity o rwork rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed. 4
Use air blow to flush the chips out.
5)
In case of 50-55HRC (Hardened die steel), recommend to reduce
a
p
,
n
, V
f
by 30% on above table.
6) In case of Titanium alloy or Inconel, recommended wet cutting.
:Overhung length
Work
Materials
Insert
Grades
Tool dia. (Insert size)
40 R6 42 R5
No. of teeth 4N No. of teeth 5N
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
Recommended
to use without
chipbreaker
100 0.3 2,900 3,400 100 0.3 2,800 4,200
150 0.2 2,700 3,050 150 0.2 2,650 2,400
210 0.1 2,300 2,550 210 0.1 2,250 3,150
Mold steel
HPM7, PX5, NAK80,
P20 (1.2311,P20)
30-43HRC
100 0.3 2,400 2,400 100 0.3 2,300 2,800
150 0.2 2,300 2,150 150 0.2 2,200 2,500
210 0.1 1,900 1,800 210 0.1 1,850 2,100
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
100 0.3 2,400 2,400 100 0.3 2,300 2,800
150 0.2 2,300 2,150 150 0.2 2,200 2,500
210 0.1 1,900 1,800 210 0.1 1,850 2,100
Stainless steel
SUS304
Below 250HB
100 0.3 2,000 2,400 100 0.3 1,900 2,800
150 0.2 1,900 2,150 150 0.2 1,800 2,500
210 0.1 1,600 1,800 210 0.1 1,500 2,100
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
100 0.2 2,200 2,200 100 0.2 2,100 2,500
150 0.15 2,100 2,000 150 0.15 2,000 2,250
210 0.1 1,750 1,650 210 0.1 1,650 1,850
Grey & Nodular
cast iron
FC, FCD(GG, GGG)
Below 300HB
100 0.3 3,200 4,000 100 0.3 3,000 3,600
150 0.2 3,000 3,600 150 0.2 2,850 3,250
210 0.1 2,550 3,000 210 0.1 2,400 2,700
Aluminium alloy
50-110HB
FZ05
100 2.5 5,600 9,000 100 2 5,300 10,600
150 2 5,600 9,000 150 1.5 5,300 10,600
210 1.3 4,800 5,800 210 1 4,500 6,800
DH103
DH103
JC8015
Recommended
to use without
chipbreaker
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
SDH type
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
For over 50HRC, recommend to use JC8003 without chipbreaker
B124
Tooling by DIJET
Super Diemaster
SDH
TYPE
ISO
P01
Application
Range
P
P10 P20 P30 P40
JC5040
JC5118
JC8118
JC8015
M01
M
M10 M20 M30
JC5118
JC8118
JC8015
M40
JC8050
K01
K
K10 K20 K30
JC8015
N01
N
N10
FZ05
N20 N30 S01
S
S10 S20 S30
JC5118
JC8118
JC8015
H01
H
H10 H20
JC5118
DH103
JC8050
JC8015
Work materials
Insert grades
Cat. No.
RDMW07T2MOT
RDT07T2MOE
RDMW1004MOT
RDT1004MOT
RDT1004MOE
RDMT1004MOE-ML
Cast iron
Cast steel
JC8015
JC5118
JC8118
RDMW1204MOT
RDT1204MOT
RDT1204MOE
RDMT1204MOE-ML
RDGTMOF-AL
Carbon steel
Die steel
JC5040 JC5118
JC8118 JC8050
Mold steel
JC8015
JC5118
JC8118
High
hardened
steel
JC8050
DH103
(Over 50HRC)
JC8015
JC5118
JC8118
Titanium alloy
Inconel
JC8015
JC5118
JC8050
Stainless steel
JC8015
JC5118
JC8118
RDMW type: without chipbreaker
RD
T type: with chipbreaker
~
First choice, Good condition
~
Moderate condition
~
Unfavorable condition
~
Light cutting
Alumin-
ium alloy
JC8050 FZ05
GRADE SELECTION GUIDE
GUIDE LINE FOR SELECTION OF INSERTS
Tooling by DIJET
B125
Tool dia.
Dc
(mm)
Insert dia.
(mm)
(R)
Effective
cutting dia.
D1
(mm)
Min. bore
dia.
Dh min.
(mm)
Max.bore
dia.
Dh max.
(mm)
Max.
ramping
angle°
Max. depth
of cut
ap
(mm)
Total cutting
length
L (mm)at
max. ap
Max. drilling
depth
Z (mm)
Depth of
holder
face
X (mm)
15 7 (R3.5) 820 28 3°00
3.5 66.8 0.4 1. 0
16 7~(R3.5) 922 30 9°00
3.5 22.1 1. 5 2.5
20 7 (R3.5) 13 30 38 5°30
3.5 36.3 1. 5 2.5
22 7 (R3.5) 15 34 42 4°35
3.5 43.6 1. 5 2.5
25 7 (R3.5) 18 40 48 3°40
3.5 54.6 1. 5 2.5
25 10 (R5) 15 34 48 10°45
5.0 26.3 2.5 3.5
28 10 (R5) 18 40 54 8°20
5.0 34.1 2.5 3.5
30 10 (R5) 20 44 58 7°15
5.0 39.3 2.5 3.5
32 10 (R5) 22 48 62 6°25
5.0 44.4 2.5 3.5
32 12 (R6) 20 44 62 7°35
6.0 45.1 2.5 3.5
35 10 (R5) 25 54 68 5°30
5.0 51.9 2.5 3.5
35 12 (R6) 23 50 68 6°15
6.0 54.7 2.5 3.5
40 12 (R6) 28 60 78 4°55
6.0 69.7 2.5 3.5
42 10 (R5) 32 68 82 4°05
5.0 70.0 2.5 3.5
Super Diemaster
SDH
TYPE
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting conditiontable.
In case of drilling, apply50% or less Zaxis feed speed from standard cutting conditiontable.
Long continous chips may come out in case of drilling, confirm the safe cutting conditions.
Instructions for profile milling
●Calculation of tool pass dia.
●
●
●
●
φdc =φD
h
−φDc
L
ap
φD
1
φDc
(X)
θ°
●
Ramping
●
HelicalInterpolation
φD
h
Tool dia. φDc
φdc
Z
φD
h
Remains
Tool pass dia.Bore dia.Tool dia.
Depthofcut per one circleshould notexceed max. depth of cutap.
Down cuttingisrecommended,sotoolpass rotationshould be counterclockwise.
Do notcontinuerampingafter drilling.
In case of helical interpolation, remove thecorebytraversemilling.
B126
Tooling by DIJET
MTDTYPE
Blade-Chipper
Series expansion, small diameter type for
Blade-Chipper TDM / MTD type.
● End mill / modular type: 25 & 32mm dia.
1. Has extensive lineup of small diameter type for machining small to medium-sized
turbine blade
2. Insert are arranged in an irregular pitch (except for 3 tooth type).
Prevents chattering & vibration.
3. Available now medium or heavy type inserts.
4. Adoptied new PVD coated grade “JC7560P” improved heat-fracture resistance &
impact strength.
■ INSERTS
▼
▼
▼
▼
▼
A°
B°
C°
D°
E°
▼
▼
▼
▼
MM4 MH4
15°10°
4 4
■ Specification of TDM / MTD type
Irregular pitch prevents chattering &
vibration (except for 3 tooth type).
Application Medium Heavy
Breaker
Appearance
Breaker angle
No. of corners
■ Insert shape of TDM / MTD small
diameter type
Tooling by DIJET
B127
MTDTYPE
Blade-Chipper
MTD
TYPE ■ Modualar head MTD type
W
φDc
φDb
Lf
CM D
R
Cat. No.
MTD-3025-10-M12
MTD-4032-10-M16
Stock
●
●
No.
of
flutes
3
4
R
25
32
Dimensions (mm)
D
c
5
5
L
f
D
b
35 23
43
MD
M12
29
C
11
M16 12
W
19
22
Inserts
RPMT10T3MOE-MM4
RPMT10T3MOE-MH4
Parts
Clamp
Screw Wrench
DSW-307H
A-10
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Note) 1. All cutters are supplied without inserts.
2. Please refer page B009 for recommended tightening torque.
Clamp Screw
DSW307H
1. 8
Recommended Torque
(N
・
m)
Arbor B193
B128
Tooling by DIJET
MTDTYPE
Blade-Chipper
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
■ Inserts
MTD
TYPE
φDc
φD
11
4-18
T
Fig.2 RPMT10T3MOE-MH4Fig.1 RPMT10T3MOE-MM4
φDc
T
φD
11
4-18
Type
Medium
Heavy
Cat. No.
Corner
RPMT10T3MOE-MM4
RPMT10T3MOE-MH4
Tolerance
JC7560P
10 inserts per case.
M
4
4
4
4
M
PVD coated
●
●
10
10
Dimensions (mm)
Fig.
T
3.97
3.97
3.5
3.5
1
2
D
c
D
Work materials
Stainless steel
(Martensitic)
Stainless steel
(Austenitic)
JC7560PJC7560P 190-
240
-290 0.5 – 2.5
0.5
1.0
1.5
2.0
0.35
0.25
0.21
0.20
3,056
(
V
c=240)
2,387
(
V
c=240)
3,209
2,292
1,925
1,834
3,342
2,387
2,006
1,910
2,407
1,719
1,444
1,375
2,506
1,790
1,504
1,432
2,292
(
V
c=180)
1,790
(
V
c=180)
0.35
0.25
0.21
0.20
0.5
1.0
1.5
2.0
0.5 – 2.5
130-
180
-230
JC7560PJC7560P
Grades Cutting
speed
Vc (m/min)
Breaker
Depth of cut feed per
tooth
a
p range (mm)
a
p
(mm)
f
z (mm/t)
n
(mm
-1
)
ø25 x 3N
Tool dia. øDc (mm)
ø32x 4N
n
(mm
-1
)
v
f
(mm/min)
v
f
(mm/min)
MM4
MH4
MM4
MH4
RECOMMENDED CUTTING CONDITIONS MTD
MTD and MSN type
: Overhung length,
a
p
: Depth of cut,
v
c:cutting speed,
n
: Spindle speed, V
f
: Feed speed, fz: feed per tooth
Medium type/4corners, Heavy type/4 corners
Dc
Or under 3DC
Over 3DC, up to 5 DC
v
c
(m/min)
100%
70%
v
f
(mm/min)
100%
70%
NOTE
1)
The figure to be adjusted according to the machine rigidity or work rigidity.
2)
In case of lengthening overhung length, cuttting speed and feed speed to be reduced according to the right table.
3)
Should use breaker type properly according to the work shapes or conditions of chipping. Normally, recommend to use
MM-breaker.
4)
Use air blow.
Tooling by DIJET
B129
B130
Modular Head Series
Tooling by DIJET
MTXTYPE
EXTREME DIEMASTER
”EXTREME DIEMATE“ EXTDM / MTX type with edge
sharpness and strength.
”EXTREME DIEMATE“ EXTDM / MTX type with edge
sharpness and strength.
Features
● Achieved edge sharpness and strength
by unique helical cutting edge.
Adopted radius insert suitable for
turbine blade machining.
● Economical double-side insert
(8 corners).
● Unique insert rotation preventing structure:
Due to wedge-shaped binding face of insert
prevents movement of inserts.
Able to stable machining.
● New PVD coated grade “JC7560P” achieved longer tool life
compared with conventional PVD coated grade “JC7560”.
● Insert are arranged in an irregular pitch (except for 3 tooth
type). Prevents chattering & vibration.
Double-side usable!
Helical cutting edge
Wedge-shaped
1,400
1,200
1,000
800
600
400
200
0
ap=1mm, fz=0.4mm/t
4,500
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
0
ap=3mm, fz=0.6mm/t
Cutting performance
Material: S50C C50
Cutting conditions: Vc=180/min, n=1, 146min
-1
, ae=30mm
Dow cut – Air blow, Test by 1 insert
Overhung length.: 120mm
Tool No.: EXTDM-5050R-12-22 (ø50) Holder No.: BT50
Insert No.: RNMU1205MOE-MM (JC7560P)
Cutting force of EXTDM is almost the
same as the conventional positive cutter.
● Cutting force comparison
X (Feed force)
Y (Main force)
Z (Back force)
(Resultant force)
X (Feed force)
Y (Main force)
Z (Back force)
(Resultant force)
(N) Cutting resistance
(N) Cutting resistance
Conventional tool
(positive)
Conventional tool
(positive)
EXTDM type
(ø50, negative)
EXTDM type
(ø50, negative)
Tooling by DIJET
B131
Modular Head Series
MTXTYPE
EXTREME DIEMASTER
Indexable radius cutter for hard-to-cut material.
Irregular pitch prevents
chattering & vibration
(except for 3 tooth type).
Achieved edge sharpness &
strength by helical cutting edge
Through coolant hole:
surely coolant supply to cutting
edge
Cutting performance
▼
▼
▼
▼
▼
A°
B°
C°
D°
E°
▼
▼
▼
▼
▼
Adopted GN surface-hardening treatment on thermal resistant high
strength steel gives high hardness over 65HRC and secure insert pocket
and holder against thermal deformation, improved body durability and
tool life by 30% or more. Make it difficult to be damaged even under
severe cutting conditions. Also rust-proof and anti-welding effect is
much improved.
0 10 20 30 40
0.4
0.3
0.2
0.1
0
●
DIJET: RNMU1205MOE-MM (JC7560P)
J Equivalent for competitor J
▲
L Equivalent for competitor L
■
R Equivalent for competitor R
◆
◆
◆
◆
20m
Chipping
◆
▲
▲
10m
Chipping
■
■
■
■
■
25m
Chipping
●
●
●●
●
●
●
●
DIJET
40m
Normal wear
0.5
(2.2)
30
1° 1°
100100 100 100 100
2.5
30
▲
● Cutting force comparison
Material: Stainless steel (Martensitic)
Cutting conditions: Vc=260m/min, n=1,650min
-1
, Vf=495mm/min, fz=0.3mm/t, ae=30mm, ap=0.5-2.5mm
Dow cut – Air blow, Test by 1 insert
Tool No.: EXTDM-5050R-12-22( (ø50) Insert No.: RNMU1205MOE-MM (JC7560P)
Max. flank wear (mm)
Cutting length (m)
1Face milling & ramping
Face milling
2
B132
Modular Head Series
Tooling by DIJET
■ Modular head MTX type
Cat. No.
MTX-3032-12-M16
MTX-4040-12-M16
Stock
●
●
No.
of
inserts
3
4
R
32
40
Dimensions (mm)
D
c
6
6
L
f
D
b
43 28
43
MD
M16
32
C
12
M16 14
W
22
26
Applicable inserts
RNMU1205MOE-MM
Parts
Clamp
Screw Wrench
TSW-410H
A-15T
Note) 1. All cutters are supplied without inserts.
2. Please see page B009 for recommended
tightening torque.
Clamp Screw
TSW-410H
3,5
Recommended Torque
(N
・
m)
MTXTYPE
EXTREME DIEMASTER
MTX
TYPE
W
φDc
φDb
Lf
CMD
R
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
Cutting conditions B134
Tooling by DIJET
B133
Modular Head Series
MTXTYPE
EXTREME DIEMASTER
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
■ Inserts
Cat. No.
RNMU1205MOE-MM
Tolerance Total of corners
(double-side)
JC7560P
10 inserts per case.
M 8
PVD coated
●
12
Dimensions (mm)
T
5.3 4.6
D
c
D
T
φDc
φD
y
xy
x
Attention to mounting insert
contact surface (A) binding face (B)
Put insert so that contact surface of insert (A) can come into contact with wedge-shaped binding face (B).
MTX
TYPE
B134
Modular Head Series
Tooling by DIJET
Work materials
Stainless steel
(Martensitic)
Stainless steel
(Austenitic)
JC7560P 170-
220
-270 0.5 – 2.5
0.5
1.0
1.5
2.0
2.5
0.55
0.40
0.35
0.30
0.27
0.55
0.40
0.35
0.30
0.27
2,188
(
V
c=220)
(ø32)
1,751
(
V
c=220)
(ø40)
3,610
2,626
2,297
1,969
1,772
3,852
2,802
2,451
2,101
1,891
2,625
1,909
1,671
1,432
1,289
2,801
2,037
1,782
1,528
1,375
1.591
(
V
c=160)
(ø32)
1,273
(
V
c=160)
(ø40)
0.5
1.0
1.5
2.0
2.5
0.5 – 2.5
120-
160
-200
JC7560P
Grades Cutting
speed
Vc (m/min)
Breaker
Depth of cut feed per
tooth
a
p range (mm)
a
p
(mm)
f
z (mm/t)
n
(mm
-1
)
ø32x 3N
Tool dia. øDc (mm)
ø40x 4N
n
(mm
-1
)
v
f
(mm/min)
v
f
(mm/min)
MM
MM
NOTE
1)
The figure to be adjusted according to the machine rigidity or work rigidity.
2)
In case of lengthening overhung length, cuttting speed and feed speed to be reduced according to the right table.
3)
Use air blow.
Recommended cutting conditions for EXTDM and MTX
MTX and MSN type
: Overhung length,
a
p
: Depth of cut,
v
c:cutting speed,
n
: Spindle speed, V
f
: Feed speed, fz: feed per tooth
Dc
Or under 3Dc
Over 3Dc, up to 5 Dc
v
f
(mm/min)
v
c
(m/min)
100%
70%
100%
70%
Tool dia. (mm)
32
40
50
52
63
66
Max. ramping
angle
0.7°
0.8°
1°
1°
0.8°
0.8°
MM breaker insert has helical
cutting edge, so recommend to
use at ap=3mm or less.
Max.
3.5
Tooling by DIJET
B135
Modular Head Series
MICTYPE
Side Chipper
B029
■BODY
MIC-2016-M8
MIC-2018-M8
MIC-2020-M10
MIC-3020-M10
MIC-2022-M10
MIC-3022-M10
MIC-2025-M12
MIC-3025-M12
MIC-2027-M12
MIC-3027-M12
MIC-3030-M16
MIC-2032-M16
MIC-3032-M16
MIC-2035-M16
MIC-4040-M16
MIC-5040-M16
Cat. No.
Wrench
Parts
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
2
2
2
3
2
3
2
3
2
3
3
2
3
2
4
5
Stock
No.
of
utes
Clamp
Screw
ESW-206
ESW-206
DSW-307
ESW-206
TSW-408
DSW-307
TSW-408
DSW-307
TSW-408
DSW-307
A-08SD
A-08SD
A-10
A-08SD
A-15
A-10
A-15
A-10
A-15
A-10
Inserts
ZCMT1003○○R○
JDA-ZCGT1003○○
ZCMT1003○○R○
JDA-ZCGT1003○○
ZPMT13T3○○R○
ZCMT1003○○R○
JDA-ZCGT1003○○
ZPMT1604○○R○
ZPMT13T3○○R○
ZPMT1604○○R○
ZPMT13T3○○R○
ZPMT1604○○R○
ZPMT13T3○○R○
Slotting
Face Milling
φD
c
ℓ
L
f
MD
φD
b
W
Shoulder Milling
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
MIC
TYPE
2˚~4˚
ESW-206
DSW-307
TSW-408
0.9
1.4
3.1
Clamp Screw
Modular Head Series
Side Chipper
Note)
2. Allcutter are supplied without inserts.
3. Body must be modiedto 1.5radius or 1.2chamfer at cornerto use 3.0mmor
3.2mmcornerradius insert.
4. Please refer page B008 forrecommendedtightening torque.
Recommendedtorque
（N・m）
1. Please refer page B130-B133forrecommended cuttingconditions.
Through Coolant Hole
φD
c
MDℓφD
b
Dimensions (mm)
16
18
20
20
22
22
25
25
27
27
30
32
32
35
40
40
9
9
9
9
12.5
9
15
12.5
15
12.5
15
15
15
15
15
12.5
L
f
23
23
30
30
30
30
35
35
35
35
43
43
43
43
43
43
M8
M8
M10
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
M16
M16
14.6
15.5
18.4
18.4
19.5
19.5
23
23
24
24
28.2
29
29
29
29
29
W
12
12
14
14
14
14
17
17
17
17
22
22
22
22
22
22
C
8
8
9
9
8
9
10
10
10
10
12
12
12
12
12
12
C
B029
Modular Head Series
Tooling by DIJET
Through Coolant Hole
■ BODY
Cat. No.
MIC-2016-M8
MIC-2018-M8
MIC-2020-M10
MIC-3020-M10
MIC-2025-M12
MIC-3025-M12
MIC-3027-M12
MIC-2032-M16
MIC-3032-M16
MIC-2035-M16
MIC-4040-M16
MIC-5040-M16
Stock No.
of
flutes
2
2
2
3
2
3
3
2
3
2
4
5
D
c
16
18
20
20
25
25
27
32
32
35
40
40
Dimensions (mm)
ℓ
9
9
9
9
15
12.5
12.5
15
15
15
15
12.5
L
f
23
23
30
30
35
35
35
43
43
43
43
43
D
b
14.6
15.5
18.4
18.4
23
23
24
29
29
29
29
29
MD
M8
M8
M10
M10
M12
C
8
8
9
9
10
M12 10
M12 10
M16 12
M16 12
M16 12
M16 12
M16 12
W
12
12
14
14
17
17
17
22
22
22
22
22
Inserts
ZCMT1003○○R○
JDA-ZCGT1003○○
ZCMT1003○○R○
JDA-ZCGT1003○○
Parts
Clamp
Screw
Wrench
ESW-206
ESW-206
A-08SD
A-08SD
ZPMT1604○○R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT1604○○R○
ZPMT13T3○○R○
Note) 1. Please refer page B133-B136 for recommended cutting conditions.
2. All cutter are supplied without inserts.
3. Body must be modified to 1.5 radius or 1.2 chamfer at corner to use
3.0mm or 3.2mm corner radius insert.
4. Please refer page B009 for recommended tightening torque.
TSW-408
DSW-307
TSW-408
DSW-307
DSW-307
A-15
A-10
A-15
A-10
A-10
Clamp Screw
ESW-206
DSW-307
TSW-408
Recommended torque
(N
・
m)
0.9
1. 4
3.1
●
●
●
●
●
●
●
□
□
●
●
●
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
B136
Modular Head Series
Tooling by DIJET
MICTYPE
Side Chipper
B030
■
Cat. No.
Dimensions (mm)
PVD coated
Uncoated
ABT
●
●
●
●
●
●
●
●
●
●
●
10.4
10.4
10.4
13.3
13.3
13.3
13.3
13.3
13.3
16
16
16
16
16
16
16
16
16
16
16
6.35
6.35
6.35
7.938
7.938
7.938
7.938
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
3.4
3.4
3.4
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
r
ε
0.4
0.8
0.8
0.8
0.8
1.6
1.6
2.0
2.0
0.4
0.8
0.8
1.6
1.6
2.0
2.0
3.0
3.0
3.2
3.2
α°
7
7
7
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
JC5015 JC5040 FZ15
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
○○
2007-048
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
10 inserts per case.
1 insert per case.
Diamond Corner radius
Cat. No.
r
ε
JDA10
0.2
0.4
0.8
●
●
●
10.288
φ4
φ2.9
86°
4.2
6.127 ±0.013
2-7°
●
r
ε
α°
T
A
r
ε
B
Tooling by DIJET
B030
■ INSERTS
Z○MT-R type
Cat. No.
ZCMT100304R
ZCMT100308R
ZCMT100308RP
ZPMT13T308R
ZPMT13T308RP
ZPMT13T316R
ZPMT13T316RP
ZPMT13T320R
ZPMT13T320RP
ZPMT160404R
ZPMT160408R
ZPMT160408RP
ZPMT160416R
ZPMT160416RP
ZPMT160420R
ZPMT160420RP
ZPMT160430R
ZPMT160430RP
ZPMT160432R
ZPMT160432RP
JC5015
PVD coated
JC5040 JC8050
Z○MT-RP type
Polished
Uncoated
FZ15 A
10.4
10.4
10.4
13.3
13.3
13.3
13.3
13.3
13.3
16
16
16
16
16
16
16
16
16
16
16
B
Dimensions (mm)
6.35
6.35
6.35
7.938
7.938
7.938
7.938
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
T
3.4
3.4
3.4
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
°
7
7
7
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
r
0.4
0.8
0.8
0.8
0.8
1.6
1.6
2.0
2.0
0.4
0.8
0.8
1.6
1.6
2.0
2.0
3.0
3.0
3.2
3.2
10 Inserts per case.
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● ●
●
●
□
●
●
●
●
●
□
●
●
●
●
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Tooling by DIJET
B137
Modular Head Series
Work
Materials
Insert
Grades
Tool dia. (mm)
16/18 20 20/22
No. of teeth 2N No. of teeth 2N No. of teeth 3N
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5040
70 0.6 3,580 2,150 70 0.7 2,860 1,300 70 0.7 2,860 1,860
120 0.5 3,180 1,590 120 0.5 2,550 1,300 120 0.5 2,550 1,660
160 0.3 2,980 1,490 190 0.2 2,390 1,100 190 0.2 2,390 1,550
Mold steel
HPM7, PX5, NAK80,
P20 (1.2311,P20)
30-43HRC
JC5040
JC5015
For over 40HRC
70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
120 0.5 3,180 1,600 120 0.5 2,550 1,050 120 0.5 2,550 1,530
160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,530
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
120 0.5 3,180 1,600 120 0.5 2,550 1,050 120 0.5 2,550 1,530
160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,530
Stainless steel
SUS304
Below 250HB
JC5015
70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
120 0.5 2,980 1,490 120 0.5 2,390 990 120 0.5 2,390 1,400
160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,400
Hardened die steel
SKD61, SKD11
(1.2344, 1.2379)
40-50HRC
JC5015
70 0.4 1,400 350 70 0.5 1,100 255 70 0.5 1,110 420
120 0.3 1,200 300 120 0.3 950 220 120 0.3 950 330
160 – –– 190 – – –190 – – –
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5015
70 0.6 2,980 1,800 70 0.7 2,400 1,320 70 0.7 2,400 1,680
120 0.5 2,980 1,650 120 0.5 2,400 1,320 120 0.5 2,400 1,580
160 0.3 2,500 1,380 190 0.2 2,070 1,130 190 0.2 2,070 1,400
Aluminium alloy
50-110HB
FZ15
70 2.0 8,000 4,000 70 2.0 6,400 3,200 70 2.0 6,400 4,480
120 1.5 8,000 3,600 120 1.5 6,400 3,200 120 1.5 6,400 4,160
160 1.0 6,700 3,000 190 1.0 5,600 2,520 190 1.0 5,600 3,640
Aluminium alloy
50-110HB
JDA10
70 2.0 8,000 4,000 70 2.0 6,400 3,200 70 2.0 6,400 4,480
120 1.5 8,000 3,600 120 1.5 6,400 3,200 120 1.5 6,400 4,160
160 1.0 6,700 3,000 190 1.0 5,600 2,520 190 1.0 5,600 3,640
Side Chipper
MIC
TYPE
RECOMMENDED CUTTING CONDITIONS
MIC type (ZCMT10...type insert) MSN Carbide Shank Holder
: Overhung length,
a
p: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of shoulder milling, width of cut up to 1/2 Dc is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table. But do
not recommended full slotting if overhung length is over 150mm.
B138
Modular Head Series
Tooling by DIJET
Side Chipper
MIC
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of shoulder milling, width of cut up to 1/2 Dc is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table. But do
not recommended full slotting if overhung length is over 180mm.
Work
Materials
Insert
Grades
Tool dia. (mm)
22 25/27 40
No. of teeth 2N No. of teeth 3N No. of teeth 5N
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5040
70 0.7 2,600 1,300 90 1.0 2,290 1,500 100 1.5 1,430 1,070
120 0.5 2,600 1,300 140 0.6 2,290 1,500 150 1.0 1,430 1,070
190 0.3 2,200 1,100 210 0.3 1,900 1,230 210 0.4 1,430 860
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC5040
JC5015
For over 40HRC
70 0.7 2,320 1,050 90 1.0 2,040 1,230 100 1.5 1,300 975
120 0.5 2,320 1,050 140 0.6 2,040 1,230 150 1.0 1,300 975
190 0.3 2,200 990 210 0.3 1,900 1,140 210 0.4 1,300 780
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
70 0.7 2,320 1,050 90 1.0 2,040 1,230 100 1.5 1,300 975
120 0.5 2,320 1,050 140 0.6 2,040 1,230 150 1.0 1,300 975
190 0.3 2,200 990 210 0.3 1,900 1,140 210 0.4 1,300 780
Stainless steel
SUS304
Below 250HB
JC5015
70 0.7 2,320 1,050 90 1.0 2,040 1,230 100 1.5 1,300 975
120 0.5 2,200 990 140 0.6 1,900 1,140 150 1.0 1,200 900
190 0.3 2,200 990 210 0.3 1,900 1,140 210 0.4 1,200 720
Hardened die steel
SKD61, SKD11
(1.2344, 1.2379)
40-50HRC
JC5015
70 0.5 1,010 255 90 0.7 890 340 100 0.8 560 330
120 0.3 870 220 140 0.4 765 265 150 0.5 480 280
190 – – – 210 – – – 210 0.3 480 280
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below300HB
JC5015
70 0.7 2,200 1,320 90 1.0 1,900 1,330 100 1.5 1,200 1,050
120 0.5 2,200 1,320 140 0.6 1,900 1,250 150 1.0 1,200 1,050
190 0.3 1,880 1,130 210 0.3 1,600 1,040 210 0.4 1,000 900
Aluminium alloy
50-110HB
FZ15
70 2.0 5,800 2,900 90 2.0 5,100 3,570 100 3.0 3,200 2,800
120 1.5 5,800 2,900 140 1.5 5,100 3,320 150 2.0 3,200 2,800
190 1.0 5,000 2,500 210 1.0 4,300 2,800 210 1.5 2,700 2,400
RECOMMENDED CUTTING CONDITIONS
MIC type (ZPMT13...type insert)
MSN Carbide Shank Holder
: Overhung length,
a
p: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
Tooling by DIJET
B139
Modular Head Series
Work
Materials
Insert
Grades
Tool dia. (mm)
25/27 32/35
No. of teeth 2N No. of teeth 2N
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5040
90 1.0 2,120 1,070 100 1.5 1,790 900
140 0.6 2,120 1,070 150 1.0 1,790 900
210 0.3 1,770 890 210 0.6 1,490 745
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC5040
JC5015
For over 40HRC
90 1.0 1,890 850 100 1.5 1,600 720
140 0.6 1,890 850 150 1.0 1,600 720
210 0.3 1,770 800 210 0.6 1,490 670
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
90 1.0 1,890 850 100 1.5 1,600 720
140 0.6 1,890 850 150 1.0 1,600 720
210 0.3 1,770 800 210 0.6 1,490 670
Stainless steel
SUS304
Below 250HB
JC5015
90 1.0 1,890 850 100 1.5 1,600 720
140 0.6 1,770 800 150 1.0 1,490 670
210 0.3 1,770 800 210 0.6 1,490 670
Hardened die steel
SKD61, SKD11
(1.2344, 1.2379)
40-50HRC
JC5015
90 0.7 825 250 100 0.8 700 210
140 0.4 710 210 150 0.5 600 180
210 – – – 210 0.3 600 180
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5015
90 1.0 1,770 1,060 100 1.5 1,500 900
140 0.6 1,770 1,060 150 1.0 1,500 900
210 0.3 1,590 950 210 0.6 1,250 750
Aluminium alloy
50-110HB
FZ15
90 2.5 5,100 2,550 100 3.0 4,000 2,000
140 1.5 5,100 2,550 150 2.0 4,000 2,000
210 1.0 4,300 2,150 210 1.5 3,350 1,500
RECOMMENDED CUTTING CONDITIONS
MIC type (ZPMT16...type insert) MSN Carbide Shank Holder
: Overhung length,
a
p: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
Side Chipper
MIC
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of shoulder milling, width of cut up to 1/2 Dc is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table. But do
not recommended full slotting if overhung length is over 180mm.
B140
Modular Head Series
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
30/32 40
No. of teeth 3N No. of teeth 4N
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5040
100 1.5 1,790 1,070 100 1.5 1,430 1,000
150 1.0 1,790 1,070 150 1.0 1,430 1,000
210 0.5 1,490 970 210 0.4 1,430 720
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC5040
JC5015
For over 40HRC
100 1.5 1,600 860 100 1.5 1,300 780
150 1.0 1,600 860 150 1.0 1,300 780
210 0.5 1,490 870 210 0.4 1,300 590
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
100 1.5 1,600 860 100 1.5 1,300 780
150 1.0 1,600 860 150 1.0 1,300 780
210 0.5 1,490 870 210 0.4 1,300 590
Stainless steel
SUS304
Below 250HB
JC5015
100 1.5 1,600 860 100 1.5 1,300 780
150 1.0 1,490 870 150 1.0 1,200 720
210 0.5 1,490 870 210 0.4 1,200 580
Hardened die steel
SKD61, SKD11
(1.2344, 1.2379)
40-50HRC
JC5015
100 0.8 700 260 100 0.8 560 270
150 0.5 600 225 150 0.5 480 230
210 0.2 600 225 210 0.3 480 230
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5015
100 1.5 1,500 1,100 100 1.5 1,200 840
150 1.0 1,500 1,100 150 1.0 1,200 840
210 0.5 1,250 940 210 0.4 1,000 720
Aluminium alloy
50-110HB
FZ15
100 3.0 4,000 2,800 100 3.0 3,200 2,240
150 2.0 4,000 2,800 150 2.0 3,200 2,240
210 1.5 3,350 2,200 210 1.5 2,700 1,760
RECOMMENDED CUTTING CONDITIONS
MIC type (ZPMT16...type insert) MSN Carbide Shank Holder
: Overhung length,
a
p: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
Side Chipper
MIC
TYPE
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of shoulder milling, width of cut up to 1/2 Dc is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table. But do
not recommended full slotting if overhung length is over 180mm.
Tooling by DIJET
B141
Modular Head Series
MECTYPE
Super End Chipper
Through Coolant Hole
■ BODY
Cat. No.
MEC-2016-M8
MEC-2020-M10
MEC-2021-M10
MEC-2025-M12
MEC-2026-M12
MEC-2030-M16
MEC-2032-M16
MEC-2033-M16
Stock
No.
of
flutes
2
2
2
2
2
2
2
2
D
c
16
20
21
25
26
30
32
33
Dimensions(mm)
ℓ
8
9
9
12.5
12.5
15
15
15
L
f
23
30
30
35
35
43
43
43
D
b
14.8
18.7
19.6
23.2
24.1
28.2
30.2
31
MD
M8
C
8
M10 8
M10 8
M12 10
M12 10
M16 12.5
M16 12.5
M16 12.5
W
12
14
14
17
17
22
22
22
Inserts
ZDMT08T208L
○
ZPMT09T208R
○
ZDMT100308L
○
ZCMT100308R
○
ZDMT13T3
○○
L
○
ZPMT13T3
○○
R
○
ZPMT150408L
○
ZPMT160408R
○
ZPMT1604
○○
L
○
ZPMT1604
○○
R
○
Note) 1. Please refer page B139-B140 for recommended cutting conditions.
2. All cutters are supplied without inserts.
3. Body must be modified to1.5 radius or 1.2 chamfer at corner to use 3.0mm
or 3.2mm corner radius insert.
4. Please refer page B009 for recommended tightening torque.
Parts
Clamp
screw Wrench
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
TSW-408
TSW-408
TSW-408
A-07SD
A-08SD
A-08SD
A-10
A-10
A-15
A-15
A-15
Clamp Screw
TSW-2250
ESW-206
DSW-307
TSW-408
DSW-4510H
Recommended torque
(N
・
m)
0.6
0.9
1.4
3.1
6.0
●
□
●
□
□
●
□
●
B031
■BODY
Cat. No.
Wrench
Parts
●
●
●
●
●
●
●
●
●
●
2
2
2
2
2
2
2
2
2
2
Stock
No.
of
utes
Clamp
screw
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
DSW-307
TSW-408
TSW-408
TSW-408
DSW-4510H
A-07SD
A-08SD
A-08SD
A-10
A-10
A-10
A-15
A-15
A-15
A-20SD
Inserts
φD
b
φD
c
L
f
WℓMD
Pocket Milling
MEC-2016-M8
MEC-2020-M10
MEC-2021-M10
MEC-2024-M12
MEC-2025-M12
MEC-2026-M12
MEC-2030-M16
MEC-2032-M16
MEC-2033-M16
MEC-2035-M16
ZDMT08T208L
○
ZPMT09T208R
○
ZDMT100308L
○
ZCMT100308R
○
ZPMT150408L
○
ZPMT160408R
○
ZDMT13T3
○○
L
○
ZPMT13T3
○○
R
○
ZPMT1604
○○
L
○
ZPMT1604
○○
R
○
ZPMT1805
○○
L
ZPMT1705
○○
R
Super End Chipper
MEC
TYPE
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
Shoulder Milling
Slotting
Copy Milling
Helical Interpolation
Spot Facing
4˚~6˚
TSW-2250
ESW-206
DSW-307
TSW-408
DSW-4510H
0.6
0.9
1.4
3.1
6.0
Clamp Screw
Modular Head Series
Note)
2. Allcuttersare supplied without inserts.
3. Body must be modiedto 1.5radius or 1.2chamfer at cornerto use 3.0mm
or 3.2mmcornerradius insert.
4. Please refer page B008 forrecommendedtightening torque.
Recommendedtorque
（N・m）
1. Please refer page B134-B136for recommended cuttingconditions.
Through Coolant Hole
φD
c
MDℓφD
b
Dimensions (mm)
16
20
21
24
25
26
30
32
33
35
8
9
9
12.5
12.5
12.5
15
15
15
15.5
L
f
23
30
30
35
35
35
43
43
43
43
M8
M10
M10
M12
M12
M12
M16
M16
M16
M16
14.8
18.7
19.6
22.2
23.2
24.1
28.2
30.2
31
32
W
12
14
14
17
17
17
22
22
22
26
C
8
8
8
10
10
10
12.5
12.5
12.5
14
C
B031
Modular Head Series
Tooling by DIJET
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
B142
Modular Head Series
Tooling by DIJET
MECTYPE
Super End Chipper
B032
■
Fig.1 Central Insert
α°
r
ε
T
A
B
Fig.2 Peripheral Insert
α°
T
A
r
ε
B
JC5015 AFZ15 Fig.
B
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
JC5040
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Tα°
7.9
7.9
9
9
10.4
10.4
10.4
10.4
12.9
12.9
13.3
13.3
12.9
12.9
13.3
13.3
15.45
15.45
16.45
16.45
16
16
16.45
16.45
16
16
16.45
16.45
16
16
16.45
16.45
16
16
16.45
16.45
16
16
17
17
17
17
18
18
18
18
6
6
5.4
5.4
6.35
6.35
6.35
6.35
7.938
7.938
7.938
7.938
7.938
7.938
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
11
11
11
11
11
11
11
11
2.78
2.78
2.78
2.78
3.4
3.4
3.4
3.4
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
5.56
5.56
5.56
5.56
5.56
5.56
5.56
5.56
r
ε
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
2.0
2.0
2.0
2.0
0.8
0.8
0.8
0.8
0.8
0.8
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.2
3.2
3.2
3.2
0.8
1.6
2.0
3.0
0.8
1.6
2.0
3.0
15
15
11
11
15
15
7
7
15
15
11
11
15
15
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
2
2
2
2
1
1
1
1
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Cat. No.
PVD coated Uncoated
○○
○○
2007-048
2007-048
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
10 insertspercase.
Dimensions (mm)
Tooling by DIJET
B032
■ INSERTS
Z○MT-Ltype
Central Insert
Z○MT-Rtype
Peripheral Insert
Cat. No.
ZDMT08T208LP
ZDMT08T208L
ZPMT09T208R
ZPMT09T208RP
ZDMT100308L
ZDMT100308LP
ZCMT100308R
ZCMT100308RP
ZDMT13T308L
ZDMT13T308LP
ZPMT13T308R
ZPMT13T308RP
ZDMT13T320L
ZDMT13T320LP
ZPMT13T320R
ZPMT13T320RP
ZPMT150408L
ZPMT150408LP
ZPMT160408L
ZPMT160408LP
ZPMT160408R
ZPMT160408RP
ZPMT160416L
ZPMT160416LP
ZPMT160416R
ZPMT160416RP
ZPMT160420L
ZPMT160420LP
ZPMT160420R
ZPMT160420RP
ZPMT160430L
ZPMT160430LP
ZPMT160430R
ZPMT160430RP
ZPMT160432L
ZPMT160432LP
ZPMT160432R
ZPMT160432RP
Z○MT-LPtype
Central Insert (Polished)
Z○MT-RPtype
Peripheral Insert (Polished)
PVD coated
JC5015
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
□
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
□
●
●
●
●
●
●
●
□
□
●
●
●
□
●
□
●
□
●
□
●
JC5040
Uncoated
FZ15
A
7.9
9
7.9
9
10.4
10.4
10.4
10.4
12.9
12.9
13.3
13.3
12.9
12.9
13.3
13.3
15.45
15.45
16.45
16.45
16
16
16.45
16.45
16
16
16.45
16.45
16
16
16.45
16.45
16
16
16.45
16.45
16
16
Dimensions (mm)
B
6
6
6.35
6.35
5.4
5.4
6.35
6.35
7.938
7.938
7.938
7.938
7.938
7.938
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
T
3.4
3.4
2.78
2.78
2.78
2.78
3.4
3.97
3.97
3.4
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
°
15
11
15
15
11
15
7
11
15
15
7
15
11
11
15
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
r
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
2.0
2.0
2.0
2.0
0.8
0.8
0.8
0.8
0.8
0.8
1.6
1.6
1.6
2.0
1.6
2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.2
3.2
3.2
3.2
Fig.
1
1
1
1
2
2
2
2
1
1
2
1
1
2
2
2
1
1
1
1
2
1
2
1
2
2
1
2
1
2
1
2
1
2
1
2
1
2
10 Inserts per case.
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Tooling by DIJET
B143
Modular Head Series
Work
Materials
Insert
Grades
Tool dia. (mm)
16 20/21
No. of teeth 2N No. of teeth 2N
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5040
70 0.6 3,580 2,140 70 0.7 2,860 1,430
120 0.5 3.180 1,590 120 0.5 2,860 1,430
160 0.3 2,980 1,490 190 0.3 2,400 1,200
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC5040
JC5015
For over 40HRC
70 0.6 3,180 1,590 70 0.7 2,550 1,150
120 0.5 3,180 1,590 120 0.5 2,550 1,150
160 0.3 2,980 1,490 190 0.3 2,400 1,080
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
70 0.6 3,180 1,590 70 0.7 2,550 1,150
120 0.5 3,180 1,590 120 0.5 2,550 1,150
160 0.3 2,980 1,490 190 0.3 2,400 1,080
Stainless steel
SUS304
Below 250HB
JC5015
70 0.6 3,180 1,590 90 0.7 2,550 1,150
120 0.5 2,980 1,490 120 0.5 2,400 1,080
160 0.3 2,980 1,490 190 0.3 2,400 1,080
Hardened die steel
SKD61, SKD11
(1.2344, 1.2379)
40-50HRC
JC5015
70 0.4 1,400 350 70 0.5 1,110 280
120 0.3 1,200 300 120 0.3 950 240
160 – – – 190 – – –
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5015
70 0.6 2,980 1,800 70 0.7 2,400 1,440
120 0.5 2,980 1,650 120 0.5 2,400 1,440
160 0.3 2,500 1,380 190 0.3 2,070 1,240
Aluminium alloy
50-110HB
FZ15
70 2.0 8,000 4,000 70 2.0 6,400 3,200
120 1.5 8,000 3,600 120 1.5 6,400 3,200
160 1.0 6,700 3,000 190 1.0 5,600 2,520
Super End Chipper
MEC
TYPE
RECOMMENDED CUTTING CONDITIONS
MEC type MSN Carbide Shank Holder
: Overhung length,
a
p: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of ramping, ramping angle up to 3% is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table.
B144
Modular Head Series
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
24/25/26 30/32/33
No. of teeth 2N No. of teeth 2N
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5040
90 1.0 2,290 1,150 100 1.5 1,790 900
140 0.6 2,290 1,150 150 1.0 1,790 900
210 0.3 1,900 950 210 0.6 1,490 745
Mold steel
HPM7, PX5, NAK80, P20
(1.2311,P20)
30-43HRC
JC5040
JC5015
For over 40HRC
90 1.0 2,040 920 100 1.5 1,600 720
140 0.6 2,040 920 150 1.0 1,600 720
210 0.3 1,900 860 210 0.6 1,490 670
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
90 1.0 2,040 920 100 1.5 1,600 720
140 0.6 2,040 920 150 1.0 1,600 720
210 0.3 1,900 860 210 0.6 1,490 670
Stainless steel
SUS304
Below 250HB
JC5015
90 1.0 2,040 920 100 1.5 1,600 720
140 0.6 1,900 860 150 1.0 1,490 670
210 0.3 1,900 860 210 0.6 1,490 670
Hardened die steel
SKD61, SKD11
(1.2344, 1.2379)
40-50HRC
JC5015
90 0.7 890 270 100 0.8 700 210
140 0.4 765 230 150 0.5 600 180
210 – – – 210 0.3 600 180
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC5015
90 1.0 1,900 1,140 100 1.5 1,500 900
140 0.6 1,900 1,140 150 1.0 1,500 900
210 0.3 1,600 960 210 0.6 1,250 750
Aluminium alloy
50-110HB
FZ15
90 2.5 5,100 2,550 100 3.0 4,000 2,000
140 1.5 5,100 2,550 150 2.0 4,000 2,000
210 1.0 4,300 2,150 210 1.5 3,350 1,500
Super End Chipper
MEC
TYPE
RECOMMENDED CUTTING CONDITIONS
MEC type MSN Carbide Shank Holder
: Overhung length,
a
p: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of ramping, ramping angle up to 3% is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table.
Tooling by DIJET
B145
Modular Head Series
Improved body durability by
ultra-rigid “G Body”.
Internal Coolant Supply
True 90 degrees shoulder milling up to 15mm
D.O.C
High Precision
High metal removal rate (Aluminium alloy,
Q=2,250cc/min by dia 50mm cutter.)
Key on the back side of insert is for rigidity &
positional stability.
High Efficiency
Ramping, Shoulder milling, Slotting, Pocket milling and
Helical interpolation are possible.
Multi-purpose
MALTYPE
Aero Chipper
Special surface-hardening treatment on thermal heat resistant high speed steel gives high hardness
over 65HRC and secure insert pocket and holder against thermal deformation. This G-body is anti-
vibration & highly tough. This results into increased tool life by 30% or more compared with general
cutter body. It is difficult to get damaged even under severe cutting conditions. Also rust-proof and anti-
welding effect is much improved.
Possible for High Precision & High Efficient
machining of Aluminium & Titanium alloys
for Aerospace parts machining.
B146
Modular Head Series
Tooling by DIJET
HighPrecision
DIJET: 11μm
CUTTING PERFORMANCE of DIJET against competitor
Accuracy on cutting edge
Accuracy comparison on cutting edge (Nominal dia.: 25)
Actual dia.(mm)
24.7 24.75 24.8 24.85 24.9 24.95 25
16
Measuring location (mm)
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Competitor B: 0.173mm
DIJET:0.03mm
AERO CHIPPER showed much precise dimensions on insert than competitor B’sinsert.
Accuracy on cutting edge DIJET: 0.03mm, Competitor B: 0.173mm
Accuracy comparison on machined wall
(ap=15mm, fz=0.4mm/t)
Accuracycomparisononmachinedwall
(ap=15mm, fz=0.6mm/t)
HighPrecision
15mm
-
40 -30 -20 -10 0 10 20 30 40
-40 -30 -20 -10 0 10 20 30 40
Competitor B: 70μm
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Measuring location (mm)
DIJET: 13μm
20
19
18
17
16
15
14
13
12
11
10
Competitor B: 60μm
Tool dia.: 25 (DIJET: Modular head MAL + MSN carbide shank holder)
Workmaterial: A5056
n
=20,000 (min
-1
), Vc=1,570 (m/min),
a
p=15 (mm) (2times),
a
e=3 (mm), Wet, Downcut
9
8
7
6
5
4
3
2
1
0
Measuring location (mm)
Machining accuracy
Remains
ÍÎ
Overcut (μm)
Remains
ÍÎ
Overcut (μm)
During 15mm cutting length, AERO CHIPPER showed 4 times better accuracy.
MALTYPE
Aero Chipper
Tooling by DIJET
B147
Modular Head Series
■BODY
MAL-1020-M10
MAL-2025-M12
MAL-2028-M12
MAL-2032-M16
MAL-2035-M16
MAL-3040-M16
Cat. No.
WrenchClamp Screw
Parts
●
●
●
●
●
●
1
2
2
2
2
3
Stock
No.
of
utes
○○
○
Inserts
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
Max.
spindlespeed
(min
-1
)
15,000
40,000
36,000
33,000
31,000
28,000
Pocket Milling
Copy Milling
L
f
MD
15
φDb
φDc
W
DSW-4075
DSW-4085
3.6
3.6
Recommendedtorque
（N・m）
Clamp Screw
HelicalInterpolation
Slotting
MAL
TYPE
Aero Chipper
Note)1. Please refer page B137-B140forrecommended cuttingconditions.
2. Allcuttersare supplied without inserts.
3. Body must be modiedto 1.5radius or 1.2chamfer at cornerto use 3.0mm
or 3.2mmcornerradius insert.
4. Please refer page B008 forrecommendedtightening torque.
5. In case of cuttingspeed over1,000m/min, please use arborwhichis balancedforhigh RPM.
(Recommendedto use Grade G6.3arbor)
Shoulder Milling
Through Coolant Hole
C
φD
c
MDφD
b
Dimensions (mm)
20
25
28
32
35
40
L
f
35
35
35
43
43
43
M10
M12
M12
M16
M16
M16
19.5
24
24
29
29
32
W
14
19
19
22
22
26
C
9
10
10
12
12
14
B035
Modular Head Series
Tooling by DIJET
2008-030
Through Coolant Hole
Cat. No. Stock
MAL-1020-M10
MAL-2025-M12
MAL-2028-M12
MAL-2032-M16
MAL-2035-M16
MAL-3040-M16
No.
of
flutes
1
2
2
2
2
3
Dimensions (mm)
D
c
20
25
28
32
35
40
L
f
D
b
35 19.5
35 24
35 24
43 29
43 29
43 32
MD C
M10 9
M12 10
M12 10
M16 12
M16 12
M16 14
W
14
19
19
22
22
26
15,000
40,000
36,000
33,000
31,000
28,000
Inserts
Parts
Clamp Screw
Note) 1. Please refer page B149-B152 for recommended cutting conditions.
2. All cutters are supplied without inserts.
3. Body must be modified to 1.5 radius or 1.2 chamfer at corner to use 3.0mm
or 3.2mm corner radius insert.
4. Please refer page B009 for recommended tightening torque.
In case of cutting speed over 1,000m/min, please use arbor which is balanced for
high RPM. (Recommended to use Grade G6.3 arbor)
5. Body must be modified to 2.6 radius or 2.3 chamfer at corner to use 4.0mm corner
radius insert.
DSW-4075
DSW-4085
Clamp Screw
DSW-4075
DSW-4085
Wrench
A-15
Recommended torque
(N
m)
3.6
3.6
■ BODY
■ PART TO BE MODIFIED FOR MOUNTING XOGT160540PDFR TO ALX/MAL BODY
MALTYPE
Aero Chipper
Max.
spindle speed
(min.
-1
)
XOGT1605○○
PD○R
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
part to be machined
R2.6
to be
machined
additionally
C2.3
to be
machined
additionally
part to be machined
B148
Modular Head Series
Tooling by DIJET
Cat.No. Tole-
rance
XOGT160502PDFR
XOGT160504PDFR
XOGT160508PDFR
XOGT160512PDFR
XOGT160516PDFR
XOGT160520PDFR
XOGT160525PDFR
XOGT160530PDFR
XOGT160532PDFR
XOGT160540PDFR
XOGT160502PDER
XOGT160504PDER
XOGT160508PDER
XOGT160512PDER
XOGT160516PDER
XOGT160520PDER
XOGT160530PDER
XOGT160532PDER
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
A
20.8
21.0
21.0
20.9
20.7
20.6
20.3
20.1
19.9
19.1
20.8
21.0
21.0
20.9
20.7
20.6
20.1
19.9
Dimensions (mm) Uncoated
B T r
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
C
2.5
2.4
2.4
2.5
2.6
2.8
3.0
3.3
3.5
4.3
2.5
2.4
2.4
2.5
2.6
2.8
3.3
3.5
0.2
0.4
0.8
1.2
1.6
2
2.5
3
3.2
4.0
4.0
0.4
0.8
1.2
1.6
2
3
3.2
FZ05
PVD coated
JC5118
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
FZ05 JC5118
INSERTS
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
B036
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
Uncoated
Dimensions (mm)
●
●
●
●
●
●
●
●
CBT
r
εA
●
●
●
●
●
●
●
●
FZ05 JC5118
Tole-
rance
Cat. No.
10 insertspercase
A
C
T
r
ε
65ﾟ
B
■
PVDcoated
◎
Tooling by DIJET
B036
MALTYPE
Aero Chipper
10 Inserts per case.
Tooling by DIJET
B149
Modular Head Series
Work
Materials
Insert
Grades
Tool dia. (mm)
20 25 28
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB
FZ05
75 4 14 14,000 1,120 90 8 18 12,000 4,800 90 7 20 11,000 2,640
125 2 14 14,000 700 140 5 18 12,000 2,400 140 4 20 11,000 1,540
175 0.5 14 10,000 500 190 2 18 9,000 1,200 190 2 20 9,000 900
Stainless steel
Below 250HB
JC5118 60 2 14 2,400 240 60 3 18 1,900 380 90 2 20 1,700 272
90 1 14 1,900 95 90 2 18 1,540 154 110 1 20 1,350 108
Titanium alloy
35-43HRC
JC5118 60 6 14 950 76 60 10 18 764 122 90 7 20 685 110
90 3 14 950 48 90 6 18 764 76 110 3 20 685 69
Work
Materials
Insert
Grades
Tool dia. (mm)
32 35 40
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB
FZ05
100 7 22 9,500 2,850 100 8 25 9,000 3,600 100 8 28 7,800 5,850
150 4 22 9,500 1,520 150 5 25 9,000 1,800 150 6 28 7,800 2,800
200 2 22 8,000 800 200 3 25 7,200 1,000 200 4 28 6,400 1,500
Stainless steel
Below 250HB
JC5118 90 3 22 1,500 240 100 2 25 1,355 217 100 2 28 1,200 288
120 1 22 1,200 120 150 1 25 1,100 110 150 1 28 950 114
Titanium alloy
35-43HRC
JC5118 90 7 22 600 96 100 8 25 545 87 100 8 28 480 115
120 3 22 600 60 150 4 25 545 55 150 3 28 480 72
RECOMMENDED CUTTING CONDITIONS / WIDE SHOULDER MILLING
MAL type MSN Carbide Shank Holder
:Overhung length,
a
p: Depth of cut,
a
e: width of cut,
n
: Spindle speed, V
f
: Feed speed
Aero Chipper MALTYPE
NOTE
1)The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)In case chatter occurrs, recommend to reduce depth of cut or feed speed.
B150
Modular Head Series
Tooling by DIJET
Work
Materials
Insert
Grades
Tool dia. (mm)
20 25 28
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB
FZ05
75 10 4 14,000 840 90 15 5 12,000 4,800 90 12 5.6 11,000 2,640
125 3 4 14,000 700 140 8 5 12,000 2,400 140 6 5.6 11,000 1,540
175 1 4 10,000 500 190 3 5 9,000 1,200 190 3 5.6 9,000 900
Stainless steel
Below 250HB
JC5118 60 4 4 2,400 240 60 7 5 1,900 380 90 4 5.6 1,700 340
90 2 4 1,900 95 90 4 5 1,540 154 110 3 5.6 1,350 135
Titanium alloy
35-43HRC
JC5118 60 10 4 950 57 60 15 5 764 153 90 10 5.6 685 110
90 5 4 950 38 90 8 5 764 92 110 6 5.6 685 69
Work
Materials
Insert
Grades
Tool dia. (mm)
32 35 40
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB
FZ05
100 10 6.4 9,500 2,850 100 10 7 9,000 4,500 100 12 8 7,800 5,850
150 6 6.4 9,500 1,520 150 5 7 9,000 2,700 150 8 8 7,800 3,510
200 4 6.4 8,000 800 200 4 7 7,200 1,152 200 5 8 6,400 1,920
Stainless steel
Below 250HB
JC5118 90 5 6.4 1,500 300 100 4 7 1,355 270 100 4 8 1,200 360
120 3 6.4 1,200 120 150 3 7 1,100 110 150 2 8 950 143
Titanium alloy
35-43HRC
JC5118 90 10 6.4 600 120 100 10 7 545 109 100 12 8 480 144
120 6 6.4 600 96 150 6 7 545 76 150 6 8 480 101
RECOMMENDED CUTTING CONDITIONS / NARROW SHOULDER MILLING
MAL type MSN Carbide Shank Holder
:Overhung length,
a
p: Depth of cut,
a
e: width of cut,
n
: Spindle speed, V
f
: Feed speed
Aero Chipper MALTYPE
NOTE
1)The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)In case chatter occurrs, recommend to reduce depth of cut or feed speed.
Tooling by DIJET
B151
Modular Head Series
Work
Materials
Insert
Grades
Tool dia. (mm)
20 25 28
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB
FZ05
75 2.5 14,000 2,100 90 8 12,000 4,800 90 6 11,000 4,400
125 1 14,000 980 140 6 12,000 2,400 140 3 11,000 2,200
175 0.5 10,000 500 190 2 9,000 1,200 190 2 9,000 900
Stainless steel
Below 250HB
JC5118 60 2 2,400 240 60 2 1,900 380 90 2 1,700 272
90 1 1,900 95 90 1 1,540 154 110 1 1,350 108
Titanium alloy
35-43HRC
JC5118 60 6 800 64 60 8 640 102 90 6 570 91
90 3 800 40 90 4 640 77 120 3 570 68
Work
Materials
Insert
Grades
Tool dia. (mm)
32 35 40
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm) ap
(mm)
n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB
FZ05
100 6 9,500 3,800 100 6 9,000 3,600 100 8 7,800 4,680
150 3 9,500 1,900 150 4 9,000 1,800 150 5 7,800 3,510
200 2 8,000 1,280 200 2 7,200 1,150 200 3 6,400 1,920
Stainless steel
Below 250HB
JC5118 90 2 1,500 240 100 2 1,355 217 100 2 1,200 288
120 1 1,200 120 120 1 1,100 110 150 1 950 114
Titanium alloy
35-43HRC
JC5118 90 8 500 80 100 8 450 72 100 8 400 96
120 4 500 60 120 4 450 54 150 4 400 72
Aero Chipper
MALTYPE
RECOMMENDED CUTTING CONDITIONS / SLOTTING
MAL type MSN Carbide Shank Holder
:Overhung length,
a
p: Depth of cut,
a
e: width of cut,
n
: Spindle speed, V
f
: Feed speed
NOTE
1)The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2)In case chatter occurrs, recommend to reduce depth of cut or feed speed.
B152
Modular Head Series
Tooling by DIJET
φ
D
h
φDC
φd
C
rε
φ
D
h
C
Z
（X）
r
ε
Tool dia. (mm) Min. bore dia. (mm) Max. bore dia. (mm) Helical interpolation depth / tool path rev.(mm)
Dc
D
h
min.
D
h
max. Aluminium alloy Stainless steel Titanium alloy
20 36.8 38.6 15 9 9
25 46.8 48.6 13 11 11
28 52.8 54.6 12 10 10
32 60.8 62.6 11 10 10
35 66.8 68.6 11 11 11
40 76.8 78.6 10 10 10
Aero Chipper
MAL
TYPE
Ramping
NOTE
Aluminium alloy
Tooldia.
(mm)
Max.
ramping
angle(°)
Dc
20
25
28
32
35
40
Total
cutting
length(mm)
°
16
11 9
7
6
5
L
28
41
51
65
76
91
Stainless steel
Max.
ramping
angle(°)
Total
cutting
length(mm)
°
10
9
7
6
6
5
L
45
51
65
76
76
91
Titanium alloy
Max.
ramping
angle(°)
Total
cutting
length(mm)
°
10
9
7
6
6
5
L
45
51
65
76
76
91
Max.
depth
of cut
(mm)
ap
8
8
8
8
8
8
Insert corner radius (mm)
r
Up to R2.5
R3/R3.2
Max. drilling depth (mm)
Z
3
2
INSTRUCTIONS FOR PROFILE MILLING
1)
In case of ramping, apply 70% or less feed per tooth from slotting application. (Page B
132
)
2)
In case of Titanium alloy and Stainless steel, feed per tooth up to 0.05 mm is recommended.
3)
In case of Titanium alloy and Stainless steel, recommend wet cutting.
Helical Interpolation
Calculation of tool pass dia.
dc=D
h
−Dc
Tool pass dia. Bore dia. Tool dia.
Max. bore dia.
Dh
(Dc−r−0.3)
Min.boredia.
Dh
(Dc−C
0.3)
Depth of cut per one circuit should not exceed max.
depth of cut ap
Down cutting isrecommended, so tool pass rotation
should be counterclockwise.
NOTE
1
)
Min. & Max. bore dia. at this table is for insert corner radius R0.4, so in case of the other corner radius,
please calculate Min. & Max. bore dia. according to the above table for “Calculation of tool pass dia.“
2)
In case of helical interpolation, apply 70% or less feed per tooth from slotting application (page B
132
).
3)
In case of Titanium alloy and Stainless steel, feed per tooth up to 0.05 mm is recommended.
4)
In case of Titanium alloy and Stainless steel, recommend wet cutting
Drilling
NOTE
1)
Do not continue ramping after drilling.
2)
In case of drilling, apply 50% or less Zaxis feed speed from standard cutting condition table.
3)
Long consecutive chips may come out in case of drilling, confirm the safe condition sufficiently.
L
θ°
a
p
φD
C
Tooling by DIJET
B153
Modular Head Series
Cat. No.
MBX-100-M6
MBX-120-M6
MBX-160-M8
Stock
MBX-200-M10
MBX-250-M12
MBX-300-M16
MBX-320-M16
●
●
●
●
●
●
●
R
5
6
8
10
12.5
15
16
Dimensions (mm)
D
c
10
12
16
20
25
30
32
L
f
18
20
23
30
35
43
43
D
b
9.7
11.5
15
18.5
24
29
29
MD
M6
M6
M8
C
6.5
6.5
8
M10 8
M12 10
M16 12.5
M16 12.5
W
8
8
12
14
17
22
22
Inserts
Parts
Clamp Screw
BNM-100.../BNM-110
BNM-120...
BNM-160...
BNM-200...
BNM-250...
BNM-300...
BNM-320...
Note) 1. Please refer page B157-B162 for recommended cutting conditions.
2. All cutters are supplied without inserts and wrench.
3. Please refer page B009 for recommended tightening torque.
FSW-3007H
FSW-3509H
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
FSW-8025
Clamp Screw
FSW-3007H
FSW-3509H
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
Wrench
A-08
A-10
A-15
A-20W
A-30
A-40
A-40
Recommended Torque
(N
m)
1.2
2.0
3.0
4.0
5.0
6.0
Through Coolant Hole
Accuracy of MBX type modul ar head mounted on MSN carbide shank holder:
O.D. run out below 15µm (Target below 10µm)
■ BODY
MBXTYPE
Mirror Ball
B038
■
Cat. No.
Parts
●
●
●
●
●
●
●
Stock
Inserts
L
f
MD
φD
b
φD
c
W
R
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
1.2
2.0
3.0
4.0
5.0
6.0
Note)1. Please refer page B141-B145forrecommended cuttingconditions.
2. Allcuttersare supplied without inserts.
3. Please refer page B008 forrecommendedtightening torque.
Clamp Screw RecommendedTorque
（N・m）
WrenchClamp Screw
C
φD
c
MDφD
b
Dimensions (mm)
10
12
16
20
25
30
32
L
f
18
20
23
30
35
43
43
R
5
6
8
10
12.5
15
16
M6
M6
M8
M10
M12
M16
M16
9.7
11.5
15
18.5
24
29
29
W
8
8
12
14
17
22
22
C
6.5
6.5
8
8
10
12.5
12.5
Pocket Milling
Slotting
Copy Milling
Tooling by DIJET
B038
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
B154
Modular Head Series
Tooling by DIJET
●
Standard stock items
□:
Stock in Japan
◎:
Soon to be stocked
○:
Soon to be deleted
MBXTYPE
Mirror Ball
★ Instructions for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard. Recommend to
use Torque control wrenches.
See the right table for recommended tightening torque.
Dimensions (mm)
Dc
10
12
16
20
25
30
32
Recommended Torque
N· m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
Radius form accuracy
of inserts:
within ±0.006mm
Mirror Ball Insert
■ INSERTS
BNM-S Type
2 inserts per case.
Cat. No.
BNM-100-S
BNM-120-S
BNM-160-S
BNM-200-S
BNM-250-S
BNM-300-S
Uncoated
FZ05
(Z01)
●
●
●
●
●
●
R
5
6
8
10
12.5
15
Dimensions (mm)
A
10
12
16
20
25
30
B
8.5
10
12
15
18.5
22.5
C
1
1
1
1
1
1
T
2.6
3
4
5
6
7
2 Inserts per case, but in case of grade JC10000: 1 piece per case.
Cat. No.
BNM-100
BNM-120
BNM-160
BNM-200
BNM-250
BNM-300
BNM-320
PVD coated
●
●
●
●
●
●
●
JC5015
(Z10~20) DH103
(Z05)
●
●
●
●
●
●
●
Diamond
coated
JC10000
●
●
Uncoated
KT9
(K10)
●
●
●
●
●
Dimensions (mm)
R
5
6
8
10
12.5
15
16
T A
10
12
16
20
25
30
32
B
8.5
10
12
15
-
-
0.8
1
1
1
-
18.5
22.5
23.5
2.6
3
4
5
6
7
7
C
(JBN245)
Tooling by DIJET
B155
Modular Head Series
MBXTYPE
Mirror Ball
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
2 Inserts per case.
2 Inserts per case.
■ INSERT (S type, TG type)
BNM-S: Standard type BNM-TG: Stronger cutting edge type
Negative rake
Cat. No.
BNM-100-TG
BNM-120-TG
BNM-160-TG
BNM-200-TG
BNM-250-TG
BNM-300-TG
BNM-320-TG
PVD coated
DH102
(Z01)
●
●
●
●
●
●
●
R
5
6
8
10
12.5
15
16
Dimensions (mm)
A
10
12
16
20
25
30
32
B
8.5
10
12
15
18.5
22.5
23.5
C
1
1.5
1.5
2
2
2
2
T
2.6
3
4
5
6
7
7
Note) “Mirror S, Mirror TG” inserts are exclusive use of MIRROR BALL.
Please use only in MIRROR BALL body and modular head.
Cat. No.
BNM-100-SS
BNM-120-SS
BNM-160-SS
BNM-200-SS
BNM-250-SS
BNM-300-SS
PVD coated
DH108
(Z10)
●
●
●
●
●
●
R
5
6
8
10
12.5
15
Dimensions (mm)
Fig.
A
10
12
16
20
25
30
B
8.5
10
12
15
18.5
22.5
C
1
1
1
1
1
1
1
1
1
2
2
2
T
2.6
3
4
5
6
7
BNM-SS Type
Fig. 1 Below R8
(Tool dia. Below 16mm)
Fig. 2 Above R10
(Tool dia. Above 20mm)
Radius form
accuracy of inserts:
within ±0.006mm
Please refer page B157 for “Instructions for mounting insert”
B156
Modular Head Series
Tooling by DIJET
MirrorBall
MBN
TYPE
ToolingbyDIJET
MBXTYPE
Mirror Ball
Standard stock items Stock in Japan Soon to be deleted
Cat. No.
GRM-160-R50
GRM-200-R60
GRM-250-R80
GRM-300-R100
PVD coated
JC8015
(Z10-20) Dc
r
BCT
DH102
(Z01)
16
20
25
30
5
6
6
10
12
15
18.5
22.5
1. 1
1. 7
2
2.5
4
5
6
7
Dimensions (mm)
Note) 1. GRM type insert is exclusive use of MIRROR BALL. Please use only MIRROR BALL carbide shank bodies
(page C174 – C175) or modular head MBX type (B149).
2 Inserts per case.
INSERTS GRM type
Corner radius accuracy
of inserts:
below ±0.012mm
Tooling by DIJET
B157
Modular Head Series
Mirror Ball
MBX
TYPE
MBX type
MSN Carbide Shank Holder
Work
Materials
Grey cast iron
160-260 HB
Nodular cast iron
170-300 HB
Carbon steel
180-280 HB
Low alloy steel
180-280 HB
Tool & Die steel
180-255 HB
Hardened die steel
40-55 HRC
Hardened die steel
56-63 HRC
Stainless steel
150-250 HB
Copper alloy
80-150 HB
Aluminium alloy
30-100 HB
Insert Grades
BNM BNM-S
BNM-TG
Cutting
speed
Vc
(m/min)
DH103
DH103
DH103
DH103 DH103
KT9
DH102
DH108
DH102
DH108
DH108
DH108
DH108
DH102
DH108
DH102
DH108
DH108
FZ05
n
: Spindlespeed, V
f
: Feedspeed
750
600
600
600
600
450
300
500
600
800
n
(min
-1
)
10
V
f
(mm/min)
24,000
19,000
19,000
19,000
19,000
14,500
9,500
16,000
19,000
25,000
9,600
7,000
7,000
7,000
7,000
4,300
2,800
6,000
9,000
12,500
Tool dia. (mm)
n
(min
-1
)
12
20,000
16,000
16,000
16,000
16,000
12,000
8,000
13,500
16,000
21,000
V
f
(mm/min)
10,000
7,000
7,000
7,000
7,000
4,800
3,200
6,000
9,600
12,600
n
(min
-1
)
16
15,000
12,000
12,000
12,000
12,000
9,000
6,000
10,000
12,000
16,000
V
f
(mm/min)
Max. Depth
of cut
a
p
(mm)
10,000
7,000
7,000
7,000
7,000
4,500
3,000
6,000
8,400
0.1-0.3
0.1-0.3
0.1-0.3
0.1-0.2
0.1-0.2
0.1-0.2
Max. Pick
feed
a
e
(mm)
0.02Dc
0.02Dc
0.02Dc
0.015Dc
0.015Dc
0.015Dc
0.05-0.1
11,200
0.1-0.2
0.1-0.3
0.1-0.5
0.015Dc
0.015Dc
0.02Dc
0.02Dc
Instruction for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to use Torque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
B158
Modular Head Series
Tooling by DIJET
Work
Materials
Insert Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Max. Depth
of cut
a
p
(mm)
Max. Pick
feed
a
e
(mm)
BNM
BNM-S
BNM-TG
20 25 30/32
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
160-260 HB
DH102
DH108 750 12,000 9,000 9,600 8,000 8,000 8,000 0.1-0.3 0.02Dc
Nodular cast iron
170-300 HB
DH102
DH108 600 9,600 6,700 7,700 6,000 6,500 6,000 0.1-0.3 0.02Dc
Carbon steel
180-280 HB
DH108 600 9,600 6,700 7,700 6,000 6,500 6,000 0.1-0.3 0.02Dc
Low alloy steel
180-280 HB
DH108 600 9,600 6,700 7,700 6,000 6,500 6,000 0.1-0.2 0.015Dc
Tool & Die steel
180-255 HB
DH108 600 9,600 6,700 7,700 6,000 6,500 6,000 0.1-0.2 0.015Dc
Hardened die steel
40-55 HRC
DH102
DH108 450 7,200 3,600 5,750 3,450 4,800 3,360 0.1-0.2 0.015Dc
Hardened die steel
56-63 HRC
DH102
DH108 300 4,800 2,400 3,850 2,300 3,200 2,200 0.05-0.1 0.015Dc
Stainless steel
150-250 HB
DH108 500 8,000 4,800 6,400 4,500 5,300 4,200 0.1-0.2 0.015Dc
Copper alloy
80-150 HB
KT9 FZ05
600 9,600 7,600 7,700 6,200 6,500 6,500 0.1-0.3 0.02Dc
Aluminium alloy
30-100 HB
800 12,700 10,000 10,200 8,200 8,500 8,500 0.1-0.5 0.02Dc
Mirror Ball
MBX
TYPE
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
MBX type
MSN Carbide Shank Holder
n
: Spindle speed, V
f
: Feed speed
Instruction for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to use Torque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
DH103
DH103
DH103
DH103
Tooling by DIJET
B159
Modular Head Series
Work
Materials
Insert Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Max. Depth
of cut
a
p
(mm)
Max. Pick
feed
a
e
(mm)
BNM
BNM-S
BNM-TG
10 12 16
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
160-260 HB
DH103
DH102
DH108 450 14,500 4,400 12,000 4,800 9,000 4,500 0.02Dc
0.025Dc
Nodular cast iron
170-300 HB
DH102
DH108 350 11,000 3,300 9,200 3,700 7,000 3,500 0.02Dc
0.025Dc
Carbonsteel
180-280HB
DH108 350 11,000 3,300 9,200 3,700 7,000 3,500 0.02Dc 0.02Dc
Low alloy steel
180-280 HB
DH108 350 11,000 3,300 9,200 3,700 7,000 3,500 0.02Dc 0.02Dc
Tool & Die steel
180-255 HB
JC8008 350 11,000 3,300 9,200 3,700 7,000 3,500 0.02Dc 0.02Dc
Hardened die steel
40-55 HRC
DH102
DH108 250 8,000 2,000 6,700 2,000 5,000 2,000
0.015Dc 0.02Dc
Hardened die steel
56-63 HRC
DH102
DH108 200 6,400 1,300 5,300 1,500 4,000 1,400 0.01Dc 0.02Dc
Stainless steel
150-250HB
DH108 300 9,600 3,000 8,000 3,200 6,000 3,000 0.02Dc 0.02Dc
Copperalloy
80-150HB
KT9 FZ05
350 11,000 3,800 9,200 4,000 7,000 3,850 0.02Dc
0.025Dc
Aluminium alloy
30-100 HB
500 16,000 6,400 13,500 6,800 10,000 6,000 0.03Dc 0.03Dc
n
: Spindle speed, V
f
: Feed speed
Mirror Ball
MBX
TYPE
RECOMMENDED CUTTING CONDITIONS
MBX type
MSN Carbide Shank Holder
Instruction for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to use Torque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
DH103
DH103
DH103
DH103
B160
Modular Head Series
Tooling by DIJET
Mirror Ball
MBX
TYPE
RECOMMENDED CUTTING CONDITIONS
MBX type
MSN Carbide Shank Holder
Work
Materials
Insert Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Max. Depth
of cut
a
p
(mm)
Max. Pick
feed
a
e
(mm)
BNM
BNM-S
BNM-TG
20 25 30/32
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
160-260 HB
DH102
DH108 450 7,200 4,300 6,000 4,000 5,000 4,000 0.02Dc 0.025Dc
Nodular cast iron
170-300 HB
DH102
DH108 350 5,600 3,000 4,500 2,700 4,000 2,800 0.02Dc 0.025Dc
Carbon steel
180-280 HB
DH108 350 5,600 3,000 4,500 2,700 4,000 2,800 0.02Dc 0.02Dc
Low alloy steel
180-280 HB
DH108 350 5,600 3,000 4,500 2,700 4,000 2,800 0.02Dc 0.02Dc
Tool & Die steel
180-255 HB
DH108 350 5,600 3,000 4,500 2,700 4,000 2,800 0.02Dc 0.02Dc
Hardened die steel
40-55HRC
DH102
DH108 250 4,000 1,800 3,200 1,600 2,700 1,400 0.015Dc 0.02Dc
Hardened die steel
56-63 HRC
DH102
DH108 200 3,200 1,300 2,600 1,300 2,000 1,000 0.01Dc 0.02Dc
Stainless steel
150-250 HB
DH108 300 4,800 2,400 3,850 2,100 3,200 2,000 0.02Dc 0.02Dc
Copper alloy
80-150 HB
KT9 FZ05
350 5,600 3,400 4,500 3,150 4,000 3,200 0.02Dc 0.025Dc
Aluminium alloy
30-100 HB
500 8,000 5,600 6,400 4,500 5,300 4,800 0.03Dc 0.03Dc
n
: Spindle speed, V
f
: Feed speed
Instruction for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to use Torque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
DH103
DH103
DH103
DH103
Tooling by DIJET
B161
Modular Head Series
Work
Materials Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Depth
of cut
a
p (mm)
Prole milling
Max. Pick
a
e (mm)
Face milling
Pick
a
e (mm)
16 x R5 25 x R6
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
160-260 HB
DH102 750 15,000 10,000 12,000 9,000 0.05-0.15 0.02D~0.20D
Nodular cast iron
170-300 HB
DH102
(JC8015) 600 12,000 7,000 9,600 6,700 0.05-0.15 0.02D~0.20D
Carbon steel
180-280 HB
DH102
(JC8015) 600 12,000 7,000 9,600 6,700 0.05-0.15 0.02D~0.15D
Low alloy steel
180-280 HB
DH102
(JC8015) 600 12,000 7,000 9,600 6,700 0.05-0.15 0.02D~0.15D
Tool & Die steel
180-255 HB
DH102
(JC8015) 600 12,000 7,000 9,600 6,700 0.05-0.15 0.02D~0.15D
Mold steel
30-36 HRC
DH102 550 11,000 5,500 8,800 4,400 0.05-0.15 0.02D~0.15D
Mold steel
38-43 HRC
DH102 500 10,000 5,000 8,000 4,000 0.05-0.15 0.02D~0.15D
Hardened die steel
40-55 HRC
DH102 450 9,000 4,500 7,200 3,600 0.05-0.15 0.02D~0.10D
Hardened die steel
56-63 HRC
DH102 300 6,000 3,000 4,800 2,400 0.05-0.15 0.02D~0.10D
Stainless steel
150-250 HB
DH102
(JC8015) 400 8,000 4,800 6,400 3,800 0.05-0.15 0.02D~0.15D
Work
Materials Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Depth
of cut
a
p (mm)
Prole milling
Max. Pick
a
e (mm)
Face milling
Pick
a
e (mm)
256 x R8 30 x R10
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
160-260 HB
DH102 750 9,600 8,000 8,000 8,000 0.05-0.15 0.02D~0.20D
Nodular cast iron
170-300 HB
DH102
(JC8015) 600 7,700 6,000 6,500 6,000 0.05-0.15 0.02D~0.20D
Carbon steel
180-280 HB
DH102
(JC8015) 600 7,700 6,000 6,500 6,000 0.05-0.15 0.02D~0.15D
Low alloy steel
180-280 HB
DH102
(JC8015) 600 7,700 6,000 6,500 6,000 0.05-0.15 0.02D~0.15D
Tool & Die steel
180-255 HB
DH102
(JC8015) 600 7,700 6,000 6,500 6,000 0.05-0.15 0.02D~0.15D
Mold steel
30-36 HRC
DH102 550 7,000 4,200 5,800 4,000 0.05-0.15 0.015D~0.15D
Mold steel
38-43 HRC
DH102 500 6,400 3,800 5,300 3,700 0.05-0.15 0.015D~0.15D
Hardened die steel
40-55 HRC
DH102 450 5,750 3,450 4,800 3,360 0.05-0.15 0.015D~0.10D
Hardened die steel
56-63 HRC
DH102 300 3,850 2,300 3,200 2,200 0.05-0.1 0.015D~0.10D
Stainless steel
150-250 HB
DH102
(JC8015) 400 5,100 3,600 4,200 3,300 0.05-0.15 0.02D~0.15D
Mirror Ball
GRM
TYPE
H.S.C. RECOMMENDED CUTTING CONDITIONS
MBX and MSN with GRM insert
n
: Spindle speed, V
f
: Feed speed
Attention to mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tightened the clamp screw too hard.
Recommend to use Torque control wrenches. (Page C180)
See the right table for recommended tightening torque.
(See table)
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
NOTE When machining both profile and flat surface simultaneously, use
the profile milling conditions.
B162
Modular Head Series
Tooling by DIJET
Work
Materials Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Depth
of cut
a
p (mm)
Prole milling
Max. Pick
a
e (mm)
Face milling
Pick
a
e (mm)
16 x R5 20 x R6
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
160-260 HB
DH102
(JC8015) 450 9,000 4,500 7,200 4,300 0.1-0.3 0.02D~0.25D
Nodular cast iron
170-300 HB
DH102
(JC8015) 350 7,000 3,500 5,600 3,000 0.1-0.2 0.02D~0.25D
Carbon steel
180-280 HB
JC8015 350 7,000 3,500 5,600 3,000 0.1-0.2 0.02D~0.20D
Low alloy steel
180-280 HB
JC8015 350 7,000 3,500 5,600 3,000 0.1-0.2 0.02D~0.20D
Tool & Die steel
180-255 HB
JC8015 350 7,000 3,500 5,600 3,000 0.1-0.2 0.02D~0.20D
Mold steel
30-36 HRC
DH102
(JC8015) 300 6,000 2,400 4,800 2,200 0.1-0.2 0.015D~0.20D
Mold steel
38-43 HRC
DH102
(JC8015) 280 5,600 2,200 4,500 2,000 0.1-0.2 0.015D~0.20D
Hardened die steel
40-55 HRC
DH102 250 5,000 2,000 4,000 1,800 0.05-0.15 0.015D~0.15D
Hardened die steel
56-63 HRC
DH102 200 4,000 1,400 3,200 1,300 0.05-0.1 0.015D~0.15D
Stainless steel
150-250 HB
JC8015 300 6,000 3,000 4,800 2,400 0.1-0.2 0.02D~0.20D
Work
Materials Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Depth
of cut
a
p (mm)
Prole milling
Max. Pick
a
e (mm)
Face milling
Pick
a
e (mm)
25 x R8 30 x R10
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
160-260 HB
DH102
(JC8015) 450 6,000 4,000 5,000 4,000 0.1-0.3 0.02D~0.25D
Nodular cast iron
170-300 HB
DH102
(JC8015) 350 4,500 2,700 4,000 2,800 0.1-0.2 0.02D~0.25D
Carbon steel
180-280 HB
JC8015 350 4,500 2,700 4,000 2,800 0.1-0.2 0.02D~0.20D
Low alloy steel
180-280 HB
JC8015 350 4,500 2,700 4,000 2,800 0.1-0.2 0.02D~0.20D
Tool & Die steel
180-255 HB
JC8015 350 4,500 2,700 4,000 2,800 0.1-0.2 0.02D~0.20D
Mold steel
30-36 HRC
DH102
(JC8015) 300 3,800 1,900 3,200 1,800 0.1-0.2 0.015D~0.20D
Mold steel
38-43 HRC
DH102
(JC8015) 280 3,600 1,800 3,000 1,700 0.1-0.2 0.015D~0.20D
Hardened die steel
40-55 HRC
DH102 250 3,200 1,600 2,700 1,400 0.05-0.15 0.015D~0.15D
Hardened die steel
56-63 HRC
DH102 200 2,600 1,300 2,000 1,000 0.05-0.1 0.015D~0.15D
Stainless steel
150-250 HB
JC8015 300 3,850 2,100 3,200 2,000 0.1-0.2 0.02D~0.20D
Mirror Ball
RECOMMENDED CUTTING CONDITIONS
MBX and MSN with GRM insert
n
: Spindle speed, V
f
: Feed speed
Attention to mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tightened the clamp screw too hard.
Recommend to use Torque control wrenches. (Page C180)
See the right table for recommended tightening torque.
(See table)
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
NOTE When machining both profile and flat surface simultaneously, use
the profile milling conditions.
GRM
TYPE
Tooling by DIJET
B163
Modular Head Series
MirrorBall
MBN
TYPE
MRXTYPE
Mirror Radius
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Accuracy of MRX type modular head mounted on MSN carbide shank holder:
☆ HRM type: O.D. run out: below 15µm (Target below 10µm)
Corner radius accuracy: within ±0.015mm
☆ RNM type: O.D. run out: below 15µm (Target below 10µm)
Face run out: below 5µm
Corner radius accuracy: within ±0.010mm
■ BODY
Cat. No.
Stock
Dimensions (mm)
D
c
10
12
16
20
25
30
32
L
f
D
b
18
20
MD
9.7
11.5
23 15
30 19
35 24
43 29
43 30
M6
C
6.5
M6 6.5
M8 8
M10
8
M12
10
M16
12.5
M16
12.5
W
8
8
12
14
17
22
22
Inserts
RNM-100-...,HRM-100/110-...
RNM-120-/130-...,HRM-120/130-...
RNM-160-/170-...,HRM-160/170-...
RNM-200-/210-...,HRM-200/220-...
RNM-250-/260-...
RNM-300-...
RNM-320-...
Note) 1. Please referpage B167-B177 for recommended cutting conditions.
2. All cutters are supplied without inserts and wrench.
3. Please refer page B009 for recommended tightening torque.
Parts
Clamp screw
FSW-3007H
FSW-3509H
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
FSW-8025
Clamp Screw
FSW-3007H
FSW-3509H
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
Wrench
A-08
A-10
A-15
A-20W
A-30
A-40
A-40
Recommended Torque
(N
m)
1.2
2.0
3.0
4.0
5.0
6.0
Through Coolant Hole
B044
Modular Head Series
■BODY
MRN-100-M6-H
MRN-120-M6-H
MRN-160-M8-H
MRN-200-M10-H
MRN-250-M12-H
MRN-300-M16-H
MRN-320-M16-H
Cat. No.
Wrench
Parts
●
●
●
●
●
●
●
Stock
Inserts
MRN-HTYPE
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
φDb
L
f
φDc
W
MD
FSW-3007H
FSW-3509H
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
1.2
2.0
3.0
4.0
5.0
6.0
RecommendedTorque
（N・m）
Clamp Screw
Mirror Radius
3° (HRM type insert)
1° (RNM type insert)
Pocket Milling
Face Milling
Shoulder Milling
Copy Milling
Helical Interpolation
Note)
2. Allcuttersare supplied without inserts.
3. Please refer page B008 forrecommended tightening torque.
1. Please refer page B146-B154forrecommended cuttingconditions.
Clamp screw
Through Coolant Hole
☆HRMtype :O.D. runout : below15
µ
m(Targetbelow10
µ
m)
☆RNMtype :O.D. runout : below15
µ
m(Targetbelow10
µ
m)
Accuracy of MRN type modularheadmountedon MSN carbideshank holder :
Corner radius accuracy :within ±0.010mm
Corner radius accuracy :within ±0.015mm
Face runout : below 5
µ
m
C
φD
c
MDφD
b
Dimensions (mm)
10
12
16
20
25
30
32
L
f
18
20
23
30
35
43
43
M6
M6
M8
M10
M12
M16
M16
9.7
11.5
15
19
24
29
30
W
8
8
12
14
17
22
22
C
6.5
6.5
8
8
10
12.5
12.5
Tooling by DIJET
B044
Modular Head Series
MRX-100-M6
MRX-120-M6
MRX-160-M8
MRX-200-M10
MRX-250-M12
MRX-300-M16
MRX-320-M16
Arbor B193
B164
Modular Head Series
Tooling by DIJET
MRXTYPE
Mirror Radius
Cat. No.
RNM-100-R0
RNM-100-R03
RNM-100-R05
RNM-100-R10
RNM-100-R15
RNM-100-R20
RNM-120-R0
RNM-120-R03
RNM-120-R05
RNM-120-R10
RNM-120-R15
RNM-120-R20
RNM-160-R0
RNM-160-R03
RNM-160-R05
RNM-160-R10
RNM-160-R15
RNM-160-R20
RNM-200-R0
RNM-200-R03
RNM-200-R05
RNM-200-R10
PVD
coated
JC8015
(Z10~20)
DH103
(Z05)
DH103
(Z05)
※
※
※
※
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□
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coated
mond
Dia-
JC10000
●
□
□
□
Un-
coated
KT9
(K10)
□
●
●
□
●
□
●
●
●
●
●
●
●
Dimensions (mm)
r
S
0.5
1
A
3.3
1.5
2
0.3
0.3
0.5
1
4
1.5
2
10
B T
8.5
12
Cat. No.
RNM-200-R15
RNM-200-R20
2.6
10
※
●
●
●
●
●
●
●
●
□
●
0.3
0.5
1
1.5
2
0.3
0.5
1
6.7 20
2 inserts per case, but JC10000: 1 piece per case.
15
3
5.3 16 12 4
5
RNM-200-R30
RNM-250-R0
RNM-250-R03
RNM-250-R05
RNM-250-R10
RNM-250-R15
RNM-250-R20
RNM-250-R30
RNM-300-R03
RNM-300-R05
RNM-300-R10
RNM-300-R15
RNM-300-R20
RNM-300-R30
RNM-320-R03
RNM-320-R05
RNM-320-R10
RNM-320-R15
RNM-320-R20
RNM-320-R30
PVD
coated
JC8015
(Z10~20)
● RNM-□□□-R0
coated
mond
Dia-
JC10000
Un-
coated
KT9
(K10)
Dimensions (mm)
r
S
1.5
2
3
6.7 20
0.3
0.5
1 8.3
1.5
2
3
25
0.3
0.5
1
1.5
2
3
10
0.3
0.5
1
1.5
2
3
10.7
30
32
A B
15
18.5
22.5
23.5
T
5
6
7
7
■ INSERTS
Radius form accuracy of insert:
within ±0.010mm
B045
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●
●
●
●
●
●
●
●
●
※
0.3
0.5
1
1.5
2
※
0.3
0.5
1
1.5
2
0.3
0.5
1
2
※
0.3
0.5
1
1.5
2
0.3
0.5
1
2
※
0.3
0.5
1
10
12
13
16
17
20
3.3
4
4
5.3
5.3
6.7
8.5
10
10
12
12
15
2.6
3
3
4
4
5
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●
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●
●
◎
●
●
●
1.5
2
3
0.3
0.5
1
2
※
0.3
0.5
1
1.5
2
3
0.3
0.5
1
2
0.3
0.5
1
1.5
2
3
0.3
0.5
1
1.5
2
3
20
21
25
26
30
32
6.7
6.7
8.3
8.3
10
10.7
15
15
18.5
18.5
22.5
23.5
5
5
6
6
7
7
S
r
TBA
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
S
r
TBA
■
●
RNM-□□□-R0
B
r
±0.010
T
2°
S
A
0
－0.020
r
※
T
B
S
2°
A
0
－0.020
※Cornerradius :below0.1mm
●： □： ◎： ○： ※
±
B045
Tooling by DIJET
Please refer page B167 for “Instructions for mounting insert”
●
Standard stock items
□:
Stock in Japan
◎:
Soon to be stocked
○:
Soon to be deleted
Tooling by DIJET
B165
Modular Head Series
Please refer page B167 for “Instructions for mounting insert”
B046
Cat. No.
PVD coated
Dimensions (mm)
2
2
2
2
2
3
3
2
3
3
0.3
0.3
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
8.5
8.5
10
10
12
12
12
15
12
15
2.6
2.6
3
3
4
4
4
5
5
5
10
11
12
13
16
16
17
20
20
22
BCφDc T
r
B
r
±
0.015
3
°～
5
°
T
φDc
3°
C
0
－0.03
●
●
●
●
●
●
●
●
●
●
JC8015
2007-037
(Z10~20)
（※）
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
of inse
within ±
■
2insertspercase.
Note)"HRM"insert is exclusive use of MIRROR RADIUS carbide shank body.
Please use only in MIRROR RADIUS carbide shank body andmodular head.
Tooling by DIJET
B046
MRXTYPE
Mirror Radius
Radius form accuracy
of insert:
within ±0.015mm
In case of using HRM insert,recommend to use
over size insert for increasing side clearance to
prevent the damage of shank by sticking chips.
(※) HRM-110-R20,HRM-130-R20,
HRM-170-R30,HRM-220-R30
more than 0.5mm
clearance necessary
Over size insert
■ INSERTS
Note)“HRM“ insert is exclusive use of MIRROR RADIUS carbide shank body.
Please use only in MIRROR RADIUS carbide shank body and modular head.
Features of “MIRROR RADIUS“Over size inserts
2 inserts per case.
Cat. No.
HRM-100-R20
HRM-110-R20
HRM-120-R20
HRM-130-R20
HRM-160-R20
HRM-160-R30
HRM-170-R30
HRM-200-R20
HRM-200-R30
HRM-220-R30
PVD coated
JC8015
(Z10~20) Dc
r
B C T
●
●
●
●
●
●
●
●
●
●
Dimensions (mm)
10
11
12
13
16
16
17
20
20
22
2
2
2
2
2
3
3
2
3
3
0.3
0.3
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2.6
2.6
3
3
4
4
4
5
5
5
8.5
8.5
10
10
12
12
12
15
12
15
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
B166
Modular Head Series
Tooling by DIJET
MRXTYPE
Mirror Radius
INSERTS
Side & bottom face finishing for high hardened steel, etc.
Longer periphery straight edge achieved longer tool life,
better surface roughness and deflection on vertical wall application.
Please refer page B167 for “Instructions for mounting insert”
Standard stock items Stock in Japan Soon to be stocked Soon to be deleted
Corner radius accuracy
of inserts:
within ±0.010mm
Cat. No.
FRM-100-R05
FRM-100-R10
FRM-100-R20
FRM-120-R05
FRM-120-R10
FRM-120-R20
FRM-120-R30
FRM-160-R05
FRM-160-R10
FRM-160-R15
FRM-160-R20
FRM-160-R30
FRM-170-R10
FRM-200-R05
FRM-200-R10
FRM-200-R15
FRM-200-R20
FRM-200-R30
FRM-210-R10
FRM-250-R05
FRM-250-R10
FRM-250-R20
FRM-250-R30
FRM-300-R05
FRM-300-R10
FRM-300-R20
FRM-300-R30
FRM-320-R05
FRM-320-R10
FRM-320-R20
FRM-320-R30
JC 8015
(Z10~20)
DH102
(Z01)
Dc
r
Dimensions (mm) PVD coated
B C T
10
12
16
17
20
21
25
30
32
0,5
1
2
0,5
1
2
3
0,5
1
1,5
2
3
1
0,5
1
1,5
2
3
1
0,5
1
2
3
0,5
1
2
3
0,5
1
2
3
8,5
10
12
12
15
15
18,5
22,5
23,5
1. 5
1. 5
2
2
2
2
2.5
3
3
2.6
3
4
4
5
5
6
7
7
Note) Recommend to use FRM inserts combined with Mirror Radius End Mill carbide
shank body (page C193 – C194) or Mirror Radius modular heads (page B159).
2 inserts per case.
Tooling by DIJET
B167
Modular Head Series
Work
Materials
Insert
Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
10 12/13 16/17
n
(min
-1
)
Vf
(mm/min)
n
(min
-1
)
Vf
(mm/min)
n
(min
-1
)
Vf
(mm/min)
Max. D.O.C. & Max. Pick feed (mm)
Grey cast iron
160-260 HB
DH103 500 16,000 6,400 13,500 6,100 10,000 5,000
Max.ap=0.3,Max. ae=0.1Dc
Nodular cast iron
170-300 HB
DH103 400 12,700 4,400 10,600 3,700 8,000 3,200
Max.ap=0.3,Max. ae=0.1Dc
Carbon steel
180-280 HB
DH103 400 12,700 4,400 10,600 3,700 8,000 3,200
Max.ap=0.3,Max. ae=0.1Dc
Low alloy steel
180-280 HB
DH103 350 11,000 3,500 9,200 2,900 7,000 2,660
Max.ap=0.3,Max. ae=0.1Dc
Mold steel
280-400 HB
DH103 350 11,000 3,100 9,200 2,600 7,000 2,300
Max.ap=0.3,Max. ae=0.1Dc
Tool & Die steel
180-255 HB
DH103 350 11,000 3,100 9,200 2,600 7,000 2,300
Max.ap=0.25,Max. ae=0.1Dc
Hardened die steel
40-55 HRC
DH103 200 6,400 1,500 5,300 1,200 4,000 1,000
Max.ap=0.2,Max. ae=0.05Dc
Hardened die steel
56-63 HRC
DH103 100 3,200 600 2,700 500 2,000 400
Max.ap=0.15,Max. ae=0.02Dc
Stainless steel
150-250 HB
DH103 350 11,000 2,500 9,200 2,100 7,000 1,750
Max.ap=0.25,Max. ae=0.1Dc
Inconel
Titanium alloy
30-40 HRC
DH103 90 2,900 700 2,400 600 1,790 450
Max.ap=0.2,Max. ae=0.05Dc
Copper alloy
80-150 HB
DH103 350 11,000 4,400 9,200 3,700 7,000 3,500
Max.ap=0.3,Max. ae=0.1Dc
Aluminium alloy
30-100HB
DH103
KT9 600
19,000 7,600 16,000 6,400 12,000 6,000
Max.ap=0.4,Max. ae=0.1Dc
Graphite
DH103
JC10000
600
19,000 7,600 16,000 6,400 12,000 6,000
Max.ap=0.4,Max. ae=0.1Dc
Mirror Radius
MRX
TYPE
Instruction for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to useTorque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
MRX type with RNM insert
MSN Carbide Shank Holder
n
: Spindle speed, V
f
: Feed speed
B168
Modular Head Series
Tooling by DIJET
Work
Materials
Insert
Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
20/21 25/26 30/32
n
(min
-1
)
Vf
(mm/min)
n
(min
-1
)
Vf
(mm/min)
n
(min
-1
)
Vf
(mm/min)
Max. D.O.C. & Max. Pick feed (mm)
Grey cast iron
160-260 HB
DH103 500 8,000 4,000 6,400 3,200 5,300
2,650
Max.ap=0.3,Max. ae=0.1Dc
Nodular cast iron
170-300 HB
DH103 400 6,400 2,560 5,100 2,040 4,200
1,700
Max.ap=0.3,Max. ae=0.1Dc
Carbon steel
180-280 HB
DH103 400 6,400 2,560 5,100 2,040 4,200
1,700
Max.ap=0.3,Max. ae=0.1Dc
Low alloy steel
180-280 HB
DH103 350 5,600 2,130 4,500 1,710 3,700
1,400
Max.ap=0.3,Max. ae=0.1Dc
Mold steel
280-400 HB
DH103 350 5,600 1,850 4,500 1,490 3,700
1,220
Max.ap=0.3,Max. ae=0.1Dc
Tool & Die steel
180-255 HB
DH103 350 5,600 1,850 4,500 1,490 3,700
1,220
Max.ap=0.25,Max. ae=0.1Dc
Hardened die steel
40-55 HRC
DH103 200 3,180 800 2,550 640 2,100
525
Max.ap=0.2,Max. ae=0.05Dc
Hardened die steel
56-63 HRC
DH103 100 1,590 320 1,270 250 1,060
210
Max.ap=0.15,Max. ae=0.02Dc
Stainless steel
150-250 HB
DH103 350 5,600 1,400 4,500 1,130 3,700
925
Max.ap=0.25,Max. ae=0.1Dc
Inconel
Titanium alloy
30-40 HRC
DH103 90 1,430 360 1,150 290 955
240
Max.ap=0.2,Max. ae=0.05Dc
Copper alloy
80-150 HB
DH103 350 5,600 2,800 4,500 2,250 3,700
1,850
Max.ap=0.3,Max. ae=0.1Dc
Aluminium alloy
30-100HB
DH103
KT9 600 9,600 4,800 7,650 3,800 6,350
3,200
Max.ap=0.4,Max. ae=0.1Dc
Graphite
DH103
JC10000 600 9,600 4,800 7,650 3,800 6,350
3,200
Max.ap=0.4,Max. ae=0.1×Dc
Instruction for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to useTorque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
n
: Spindle speed, V
f
: Feed speed
Mirror Radius
MRX
TYPE
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
MRX type with RNM insert
MSN Carbide Shank Holder
Tooling by DIJET
B169
Modular Head Series
Work
Materials
Insert
Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
10 12/13 16/17
n
(min
-1
)
Vf
(mm/min)
n
(min
-1
)
Vf
(mm/min)
n
(min
-1
)
Vf
(mm/min)
Max. D.O.C. & Max. Pick feed (mm)
Grey cast iron
160-260 HB
DH103 300 9,500 3,800 8,000 3,600 6,000 3,000
0.3 0.4 0.5
Nodular cast iron
170-300 HB
DH103 250 8,000 2,800 6,700 2,300 5,000 2,000
0.3 0.3 0.4
Carbon steel
180-280 HB
DH103
JC8015 250
8,000 2,800 6,700 2,300 5,000 2,000
0.3 0.3 0.4
Low alloy steel
180-280 HB
DH103
JC8015 250
8,000 2,600 6,700 2,100 5,000 1,900
0.3 0.3 0.4
Mold steel
280-400 HB
DH103
JC8015 250
8,000 2,200 6,700 1,900 5,000 1,650
0.3 0.3 0.4
Tool & Die steel
180-255 HB
DH103
JC8015 250
8,000 2,200 6,700 1,900 5,000 1,650
0.3 0.3 0.4
Hardened die steel
40-55 HRC
DH103 135 4,300 1,000 3,600 800 2,700 675
0.3 0.3 0.3
Hardened die steel
56-63 HRC
DH103 75 2,400 500 2,000 400 1,500 300
0.15 0.15 0.18
Stainless steel
150-250 HB
DH103
JC8015 250
8,000 1,800 6,700 1,500 5,000 1250
0.3 0.3 0.4
Inconel
Titanium alloy
30-40 HRC
DH103
JC8015 55
1,700 400 1,500 300 1,100 275
0.25 0.25 0.25
Copper alloy
80-150 HB
DH103
KT9 250
8,000 3,200 6,700 2,700 5,000 2,500
0.3 0.4 0.5
Aluminium alloy
30-100HB
DH103
KT9 350
11,000 4,400 9,200 3,700 7,000 3,500
0.5 0.6 0.8
Graphite
DH103
JC10000 350
11,000 4,400 9,200 3,700 7,000 3,500
0.5 0.6 0.8
Instruction for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to useTorque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
n
: Spindle speed, V
f
: Feed speed
Mirror Radius
MRX
TYPE
RECOMMENDED CUTTING CONDITIONS
MRX type with RNM insert
MSN Carbide Shank Holder
B170
Modular Head Series
Tooling by DIJET
Work
Materials
Insert
Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
20/21 25/26 30/32
n
(min
-1
)
Vf
(mm/min)
n
(min
-1
)
Vf
(mm/min)
n
(min
-1
)
Vf
(mm/min)
Max. D.O.C. & Max. Pick feed (mm)
Grey cast iron
160-260 HB
DH103 300 4,800 2,400 3,800 1,900 3,180 1,590
0.7 0.8 1.0
Nodular cast iron
170-300 HB
DH103 250 4,000 1,600 3,200 1,280 2,650 1,060
0.5 0.6 0.8
Carbon steel
180-280 HB
DH103
JC8015 250
4,000 1,600 3,200 1,280 2,650 1,060
0.5 0.6 0.8
Low alloy steel
180-280 HB
DH103
JC8015 250
4,000 1,520 3,200 1,210 2,650 1,000
0.5 0.6 0.8
Mold steel
280-400 HB
DH103
JC8015 250
4,000 1,320 3,200 1,060 2,650 880
0.5 0.6 0.8
Tool & Die steel
180-255 HB
DH103
JC8015 250
4,000 1,320 3,200 1,060 2,650 880
0.5 0.6 0.8
Hardened die steel
40-55 HRC
DH103 135 2,150 540 1,720 430 1,430 360
0.4 0.5 0.6
Hardened die steel
56-63 HRC
DH103 75 1,200 240 950 190 800 160
0.2 0.25 0.3
Stainless steel
150-250 HB
DH103
JC8015 250
4,000 1,000 3,200 800 2,650 660
0.5 0.6 0.8
Inconel
Titanium alloy
30-40 HRC
DH103
JC8015 55
875 220 700 175 580 145
0.3 0.35 0.4
Copper alloy
80-150 HB
DH103
KT9 250
4,000 2,000 3,200 1,600 2,650 1,325
0.7 0.8 1.0
Aluminium alloy
30-100HB
DH103
KT9 350
5,600 2,800 4,500 2,250 3,700 1,850
1.0 1.2 1.6
Graphite
DH103
JC10000 350
5,600 2,800 4,500 2,250 3,700 1,850
1.0 1.2 1.6
Instruction for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to useTorque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
25
30
32
Recommended Torque
N~m
1.2
2.0
3.0
4.0
5.0
6.0
6.0
n
: Spindle speed, V
f
: Feed speed
Mirror Radius
MRX
TYPE
RECOMMENDED CUTTING CONDITIONS
MRX type with RNM insert
MSN Carbide Shank Holder
Tooling by DIJET
B171
Modular Head Series
Recommended to reduce depth of cut
a
p by corner radius with keeping feed speed Vf. (Refer the below table)
Work
Materials
Insert
Grades
Tool dia. (mm)
10 R2/ 11 R2 12 R2/ 13 R2
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
50 4.2 0.40 6,000 6,000 60 5.6 0.40 5,000 5,000
75 4.2 0.25 6,000 6,000 80 5.6 0.25 5,000 5,000
100 4.2 0.20 6,000 6,000 110 5.6 0.20 5,000 5,000
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8015
50 4.2 0.40 5,700 5,700 60 5.6 0.40 4,700 4,700
75 4.2 0.25 5,700 5,700 80 5.6 0.25 4,700 4,700
100 4.2 0.20 5,700 5,700 110 5.6 0.20 4,700 4,700
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
50 4.2 0.40 5,700 5,700 60 5.6 0.40 4,700 4,700
75 4.2 0.25 5,700 5,700 80 5.6 0.25 4,700 4,700
100 4.2 0.20 5,700 5,700 110 5.6 0.20 4,700 4,700
Stainless steel
SUS304
Below 250HB
JC8015
50 4.2 0.40 5,400 5,400 60 5.6 0.40 4,500 4,500
75 4.2 0.25 5,400 5,400 80 5.6 0.25 4,500 4,500
100 4.2 0.20 5,400 5,400 110 5.6 0.20 4,500 4,500
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8015
50 4.2 0.20 4,700 4,700 60 5.6 0.20 4,000 4,000
75 4.2 0.15 4,700 4,700 80 5.6 0.15 4,000 4,000
100 4.2 0.10 4,700 4,700 110 5.6 0.10 4,000 4,000
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
50 4.2 0.40 5,100 5,100 60 5.6 0.40 4,200 4,200
75 4.2 0.25 5,100 5,100 80 5.6 0.25 4,200 4,200
100 4.2 0.20 5,100 5,100 110 5.6 0.20 4,200 4,200
Depth of cut adjustment
by corner radius
(ap ratio)
Corner
radius
R0.5 ap×0.60
Corner
radius
R0.5 ap×0.60
R1 ap×0.70 R1 ap×0.70
R2 ap×1.0 R1.5 ap×0.85
R2 ap×1.0
Recommend to reduce depth of cut a
p
according to above table with keeping feed speed
NOTE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55 HRC (Hardened die steel), recommend to reduce a
p
, n, V
f
by 30% on
above table.
6) In case of good surface requirement, recommend to reduce feed speed.
7) In case of ramping, ramping angle up to 2° 30’ is recommended.
8) In case of ramping and helical interpolation, apply 70% or less feed speed from
above table.
Instruction for mounting insert
1. Clean the insert seat carefully.
2 .Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to use Torque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
Recommended Torque
N~m
1.2
2.0
3.0
4.0
RECOMMENDED CUTTING CONDITIONS / HIGH FEED MACHINING
MRX type with HRM/FRM insert
MSN Carbide Shank Holder
: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed,
n
: Spindle speed, V
f
: Feed speed
Mirror Radius
MRX
TYPE
B172
Modular Head Series
Tooling by DIJET
NOTE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55 HRC (Hardened die steel), recommend to reduce a
p
, n, V
f
by 30% on
above table.
6) In case of good surface requirement, recommend to reduce feed speed.
7) In case of ramping, ramping angle up to 2° 30’ is recommended.
8) In case of ramping and helical interpolation, apply 70% or less feed speed from
above table.
Instruction for mounting insert
1. Clean the insert seat carefully.
2 .Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Recommend to use Torque control wrenches (Page C180)
Refer the right table for recommended tightening torque.
Dimensions
Dc
10
12
16
20
Recommended Torque
N~m
1.2
2.0
3.0
4.0
: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed,
n
: Spindle speed, V
f
: Feed speed
Recommended to reduce depth of cut
a
p by corner radius with keeping feed speed Vf. (Refer the below table)
Work
Materials
Insert
Grades
Tool dia. (mm)
16 R3/ 17 R3 20 R3/ 22 R3
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
80 7.0 0.60 3,800 3,800 100 9.8 0.60 3,000 3,000
120 7.0 0.40 3,800 3,800 150 9.8 0.40 3,000 3,000
160 7.0 0.30 3,800 3,800 200 9.8 0.30 3,000 3,000
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8015
80 7.0 0.60 3,500 3,500 100 9.8 0.60 2,800 2,800
120 7.0 0.40 3,500 3,500 150 9.8 0.40 2,800 2,800
160 7.0 0.30 3,500 3,500 200 9.8 0.30 2,800 2,800
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
80 7.0 0.60 3,500 3,500 100 9.8 0.60 2,800 2,800
120 7.0 0.40 3,500 3,500 150 9.8 0.40 2,800 2,800
160 7.0 0.30 3,500 3,500 200 9.8 0.30 2,800 2,800
Stainless steel
SUS304
Below 250HB
JC8015
80 7.0 0.60 3,400 3,400 100 9.8 0.60 2,700 2,700
120 7.0 0.40 3,400 3,400 150 9.8 0.40 2,700 2,700
160 7.0 0.30 3,400 3,400 200 9.8 0.30 2,700 2,700
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8015
80 7.0 0.60 3,000 3,000 100 9.8 0.60 2,400 2,400
120 7.0 0.40 3,000 3,000 150 9.8 0.40 2,400 2,400
160 7.0 0.30 3,000 3,000 200 9.8 0.30 2,400 2,400
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
80 7.0 0.60 3,200 3,200 100 9.8 0.60 2,500 2,500
120 7.0 0.40 3,200 3,200 150 9.8 0.40 2,500 2,500
160 7.0 0.30 3,200 3,200 200 9.8 0.30 2,500 2,500
Depth of cut adjustment
by corner radius
(ap ratio)
Corner
radius
R1 ap×0.50
Corner
radius
R1 ap×0.50
R1.5 ap×0.60 R1.5 ap×0.60
R2 ap×0.75 R2 ap×0.75
R3 ap×1.0 R3 ap×1.0
Recommend to reduce depth of cut a
p
according to above table with keeping feed speed
RECOMMENDED CUTTING CONDITIONS / HIGH FEED MACHINING
MRX type with HRM/FRM insert
MSN Carbide Shank Holder
Mirror Radius
MRX
TYPE
Tooling by DIJET
B173
Modular Head Series
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
10 12
n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
300 9,550 2,860 7,960 2,380
a
p
(mm) 0.25 0.30
a
e
(mm) 0.10 0.12
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
300 9,550 2,860 7,960 2,380
a
p
(mm) 0.25 0.30
a
e
(mm) 0.10 0.12
Stainless steel
SUS304
Below 250HB
JC8015
280 8,910 2,670 7,420 2,220
a
p
(mm) 0.25 0.30
a
e
(mm) 0.10 0.12
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
300 9,550 2,860 7,960 2,380
a
p
(mm) 0.25 0.30
a
e
(mm) 0.10 0.12
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
280 8,910 2,670 7,420 2,220
a
p
(mm) 0.25 0.30
a
e
(mm) 0.10 0.12
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
250 7,960 800 6,630 800
a
p
(mm) 0.25 0.30
a
e
(mm) 0.10 0.12
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
200 6,360 640 5,300 640
a
p
(mm) 0.25 0.30
a
e
(mm) 0.10 0.12
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
350 11,140 3,900 9,280 3,710
a
p
(mm) 0.25 0.30
a
e
(mm) 0.15 0.20
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
:Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MRX type with FRM insert MSN Carbide Shank Holder
Overhung length
L/Dc
Vc
(m/min)
V
f
(mm/min)
~
3Dc
3D cor less
100% 100%
3Dc
~
5Dc
Over 3Dc, up to 5Dc
70% 70%
5Dc
~
10Dc
Over 5Dc, up to 10Dc
50% 50%
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work
rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
In case of overhung lengt hover 3 x Dc, cuting speed and feed speed to be
reduced according to the right table.
4)
Use air blow to flush the chips out.
Mirror Radius
MRX
TYPE
B174
Modular Head Series
Tooling by DIJET
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
16 20
n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
300 5,970 2,390 4,770 1,910
a
p
(mm) 0.40 0.50
a
e
(mm) 0.16 0.20
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
300 5,970 2,390 4,770 1,910
a
p
(mm) 0.40 0.50
a
e
(mm) 0.16 0.20
Stainless steel
SUS304
Below 250HB
JC8015
280 5,570 2,230 4,560 1,820
a
p
(mm) 0.40 0.50
a
e
(mm) 0.16 0.20
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
300 5,970 2,390 4,770 1,910
a
p
(mm) 0.40 0.50
a
e
(mm) 0.16 0.20
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
280 5,570 1,670 4,560 1,370
a
p
(mm) 0.40 0.50
a
e
(mm) 0.16 0.20
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
250 4,970 750 3,980 600
a
p
(mm) 0.40 0.50
a
e
(mm) 0.16 0.20
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
200 3,980 600 3,180 480
a
p
(mm) 0.40 0.50
a
e
(mm) 0.16 0.20
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
350 6,960 3,480 5,570 3,340
a
p
(mm) 0.40 0.50
a
e
(mm) 0.20 0.25
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
:Spindle speed, Vf: Feed speed
Overhung length
L/Dc
Vc
(m/min)
V
f
(mm/min)
~
3Dc
3D cor less
100% 100%
3Dc
~
5Dc
Over 3Dc, up to 5Dc
70% 70%
5Dc
~
10Dc
Over 5Dc, up to 10Dc
50% 50%
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MRX type with FRM insert MSN Carbide Shank Holder
Mirror Radius
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work
rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
In case of overhung lengt hover 3 x Dc, cuting speed and feed speed to be
reduced according to the right table.
4)
Use air blow to flush the chips out.
MRX
TYPE
Tooling by DIJET
B175
Modular Head Series
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
MRX type with FRM insert MSN Carbide Shank Holder
Mirror Radius
MRX
TYPE
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
21 25 30 32
n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC8015
300 4,550 1,820 3,820 1,530 3,180 1,270 2,980 1,190
a
p
(mm) 0.50 0.80 1.0 1.2
a
e
(mm) 0.10 0.10 0.10 0.10
Die steel
(1.2344, 1.2379)
Below 255HB
JC8015
300 4,550 1,820 3,820 1,530 3,180 1,270 2,980 1,190
a
p
(mm) 0.50 0.80 1.0 1.2
a
e
(mm) 0.10 0.10 0.10 0.10
Stainless steel
Below 250HB
JC8015
280 4,240 1,700 3,560 1,420 2,970 1,190 2,780 1,110
a
p
(mm) 0.50 0.80 1.0 1.2
a
e
(mm) 0.10 0.10 0.10 0.10
Mold steel
(1.2311, P20)
30-36HRC
JC8015
DH102
300 4,550 1,820 3,820 1,530 3,180 1,270 2,980 1,190
a
p
(mm) 0.50 0.80 1.0 1.2
a
e
(mm) 0.10 0.10 0.10 0.10
Mold steel
(1.2311, P21)
38-43HRC
DH102
280 4,240 1,270 3,560 1,070 2,970 890 2,780 830
a
p
(mm) 0.50 0.80 1.0 1.2
a
e
(mm) 0.10 0.10 0.10 0.10
Hardened die steel
(1.2344, 1.2379)
42-52HRC
DH102
250 3,790 570 3,180 480 2,650 400 2,480 370
a
p
(mm) 0.50 0.80 1.0 1.2
a
e
(mm) 0.10 0.10 0.10 0.10
Hardened die steel
(1.2344, 1.2379)
55-62HRC
DH102
200 3,000 450 2,540 380 2,120 320 1,990 300
a
p
(mm) 0.50 0.80 1.0 1.2
a
e
(mm) 0.10 0.10 0.10 0.10
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8015
DH102
350 5,300 3,180 4,450 2,670 3,710 2,230 3,480 2,090
a
p
(mm) 0.50 0.80 1.0 1.2
a
e
(mm) 0.10 0.10 0.10 0.10
/Dc
Vc
(m/min)
V
f
(mm/min)
3Dc or less
100% 100%
Over 3Dc, up to 5Dc
70% 70%
Over 5Dc, up to 10Dc
50% 50%
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
:Spindle speed, Vf: Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work
rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
In case of overhung lengt hover 3 x Dc, cuting speed and feed speed to be
reduced according to the right table.
4)
Use air blow to flush the chips out.
B176
Modular Head Series
Tooling by DIJET
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MRX type with FRM insert MSN Carbide Shank Holder
Mirror Radius
MRX
TYPE
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
10 12 16 20
n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
260 8,280 2,480 6,900 2,070 5,170 2,070 4,140 1,660
a
p
(mm) 0.15 0.20 0.20 0.20
a
e
(mm) 1.2 1.5 2.0 2.5
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
260 8,280 2,480 6,900 2,070 5,170 2,070 4,140 1,660
a
p
(mm) 0.15 0.20 0.20 0.20
a
e
(mm) 1.2 1.5 2.0 2.5
Stainless steel
SUS304
Below 250HB
JC8015
240 7,640 2,290 6,360 1,900 4,770 1,910 3,810 1,520
a
p
(mm) 0.15 0.20 0.20 0.20
a
e
(mm) 1.2 1.5 2.0 2.5
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
260 8,280 2,480 6,900 2,060 5,170 2,070 4,140 1,660
a
p
(mm) 0.15 0.20 0.20 0.20
a
e
(mm) 1.2 1.5 2.0 2.5
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
240 7,640 2,290 6,360 1,900 4,770 1,430 3,810 1,140
a
p
(mm) 0.15 0.20 0.20 0.20
a
e
(mm) 1.2 1.5 2.0 2.5
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
190 6,050 610 5,040 600 3,780 570 3,020 450
a
p
(mm) 0.10 0.15 0.15 0.15
a
e
(mm) 0.90 1.1 1.4 1.8
Hardened dies teel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
130 4,140 410 3,450 410 2,590 390 2,070 310
a
p
(mm) 0.10 0.15 0.15 0.15
a
e
(mm) 0.90 1.0 1.2 1.5
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
300 9,450 3,310 7,960 3,180 5,970 2,390 4,770 1,910
a
p
(mm) 0.15 0.20 0.20 0.20
a
e
(mm) 1.5 1.8 2.4 3.0
Overhung length
L/Dc
Vc
(m/min)
V
f
(mm/min)
~
3Dc
3Dc or less
100% 100%
3Dc
~
5Dc
Over 3Dc, up to 5Dc
70% 70%
5Dc
~
10Dc
Over 5Dc, up to 10Dc
50% 50%
a
p: Depth of cut,
a
e: Pick feed,
n
: Spindle speed, Vf: Feed speed
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work
rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
In case of overhung lengt hover 3 x Dc, cuting speed and feed speed to be
reduced according to the right table.
4)
Use air blow to flush the chips out.
Tooling by DIJET
B177
Modular Head Series
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
MRX type with FRM insert MSN Carbide Shank Holder
Mirror Radius
MRX
TYPE
/Dc
Vc
(m/min)
V
f
(mm/min)
3Dc or less
100% 100%
Over 3Dc, up to 5Dc
70% 70%
Over 5Dc, up to 10Dc
50% 50%
a
p: Axial depth of cut,
a
e: Radial depth of cut,
n
:Spindle speed, Vf: Feed speed
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
21 25 30 32
n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min) n
(min
-1
)
Vf
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC8015
260 3,940 1,570 3,310 1,320 2,750 1,100 2,580 1,030
a
p
(mm) 0.20 0.20 0.20 0.20
a
e
(mm) 2.5 3.0 4.0 4.2
Die steel
(1.2344, 1.2379)
Below 255HB
JC8015
260 3,940 1,570 3,310 1,320 2,750 1,100 2,580 1,030
a
p
(mm) 0.20 0.20 0.20 0.20
a
e
(mm) 2.5 3.0 4.0 4.2
Stainless steel
Below 250HB
JC8015
240 3,640 1,450 3,050 1,220 2,540 1,020 2,380 950
a
p
(mm) 0.20 0.20 0.20 0.20
a
e
(mm) 2.5 3.0 4.0 4.2
Mold steel
(1.2311, P20)
30-36HRC
JC8015
DH102
260 3,940 1,570 3,310 1,320 2,750 1,100 2,580 1,030
a
p
(mm) 0.20 0.20 0.20 0.20
a
e
(mm) 2.5 3.0 4.0 4.2
Mold steel
(1.2311, P21)
38-43HRC
DH102
240 3,640 1,090 3,050 910 2,540 760 2,380 710
a
p
(mm) 0.20 0.20 0.20 0.20
a
e
(mm) 2.5 3.0 4.0 4.2
Hardened die steel
(1.2344, 1.2379)
42-52HRC
DH102
190 2,880 430 2,420 360 2,010 300 1,890 280
a
p
(mm) 0.15 0.15 0.15 0.15
a
e
(mm) 1.8 2.2 2.7 2.8
Hardened die steel
(1.2344, 1.2379)
55-62HRC
DH102
130 1,970 290 1,650 250 1,380 200 1,290 190
a
p
(mm) 0.15 0.15 0.15 0.15
a
e
(mm) 1.5 1.8 2.2 2.3
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8015
DH102
300 4,550 1,820 3,820 1,900 3,180 1,590 2,980 1,490
a
p
(mm) 0.20 0.20 0.20 0.20
a
e
(mm) 3.0 3.0 4.0 4.2
NOTE
1)
The cutting parameters to be adjusted according to the machine rigidity or work
rigidity.
2)
In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3)
In case of overhung lengt hover 3 x Dc, cuting speed and feed speed to be
reduced according to the right table.
4)
Use air blow to flush the chips out.
B178
Modular Head Series
Tooling by DIJET
B052
Feed
・
・
・
・
・
・
・
・
・
・
・
・
・
・
・
・
STEP
1
STEP
2
On the machine
MPFTYPE
Back & Forth Cutter
Improvement of machining methodImprovement of machining method
Instructions for adjusting the O.D. run out
1
2
High speed & high accuracy
can be achieved.
Easy to adjust the O.D.run out.
Surface roughness and Parallelism/Perpendicularity: 0.01mm or less
(feed & pick direction).
Current method: by end mill
① Loosen all the screws for radial adjustment.
② Tighten the set bolt as pushing the cartridge to axial direction
Tighten the set bolt firmly.
③ Set the cutter body to arbor.
3
4
Rigid tightening of the set bolt
Setbolt
for radial
Screw
adjustment
● Long machining time
● Deflection and waviness
problem occurs.
Improved method:
by up and down cutting motion
Feed
● Short machining time
● Excellent surface roughness
● Deflection & waviness
areperfect.
Excellent verticalness and surface roughness
④ Measure the O.D. run out on the machine.
⑤ Adjust the lower inserts to reach the same
height as highest insert by tightening the
screw for radial adjustment.
Never loosen set bolt while the adjustment.
● Adjust O.D. run out 0.01mm or less
Target 0.005mm.
High speed up and down two way cutting can improve the
efficiency and accuracy.
CBN insert and DV-coated insert are available as standard stock.
CBN: JBN500 is the best grade for high speed machining and accuracy finishing and longer tool life.
DV coated: JC8003 is suitable for semi-finishing to finishing.
Consolidating of parts.
Easy setting by using same wrench for insert clamp screw and screw for radial adjustment. And the same parts are
used from smallest diameter to biggest diameter.
Tooling by DIJET
B179
Modular Head Series
MPFTYPE
Back & Forth Cutter
B053
■
■
● ●
φD
b
L
f
φDc ±0.3
MD
W
■
●
●
●
--
--
3.18
7.94
φ3.5
55°
11°
3
R0.8
R0.8
3.18
7.94
φ3.5
55°
11°
3
R0.8
R0.8
DSW-307H A-10SD SDGPR09CA-PFC RSW-05008 HCS5-10 LW-040
●： □： ◎： ○： ※
Up & Down Milling
Reciprocating Milling
●
（ ・ ）
C
φD
c
MDφD
b
30
33
40
L
f
CW
B053
Tooling by DIJET
B053
■
■
● ●
φD
b
L
f
φDc ±0.3
MD
W
■
●
●
●
--
--
3.18
7.94
φ3.5
55
°
11°
3
R0.8
R0.8
3.18
7.94
φ3.5
55
°
11°
3
R0.8
R0.8
DSW-307H A-10SD SDGPR09CA-PFC RSW-05008 HCS5-10 LW-040
●： □： ◎： ○： ※
Up & Down Milling
Reciprocating Milling
●
（ ・ ）
C
φD
c
MDφD
b
30
33
40
L
f
CW
B053
Tooling by DIJET
■ BODY
Cat. No.
MPF-2030-M16
MPF-2033-M16
MPF-3040-M16
Stock
□
□
□
No.
of
flutes
2
2
3
With/Without
Coolant
hole
--
--
●
D
c
30
33
40
L
f
50
50
50
Note) 1. Please refer page B177 for recommended cutting conditions.
2. All cutters are supplied without inserts.
3. Please refer page B009 for recommended tightening torque.
■ INSERTS
DPGT0903-W3
JC8003
Cat. No.
DPGT0903-W3
Tolerance
G
PVD coated
Dimensions (mm)
D
b
28
32
32
DPGT0903-W3
JBN500
●
10 inserts per case, but JBN500: 1 piece per case.
■ PARTS
Clamp screw
(A)
DSW-307H
Wrench for
(A) & (B)
A-10SD
Cartridge
SDGPR09CA-PFC
Screw for radial
adjustment
(B)
RSW-05008
MD
M16
M16
M16
C
12.5
12.5
13
Clamp Screw
DSW-307H
CBN
W
22
22
26
Recommended Torque
(Nm)
1.8
JBN500 (Superfinishing)
□
JC8003 (Semi-finishing to Finishing)
Set bolt
HCS5-10
Wrench for
setbolt
LW-040
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Arbor B193
B180
Modular Head Series
Tooling by DIJET
Work Materials Insert Grades Cutting speed
Vc (m/min)
Feed per tooth
fz (mm/t)
Depth of cut
a
p
(mm)
Cast iron
160-260HB
(FC250)
JBN500 1,200 (800~2,000) 0.1 (0.05~0.15) 0.05~0.1
JC8003 400 (300~500) 0.1 (0.05~0.15) 0.05~0.5
Nodular cast iron
170-200HB
(FCD600)
JBN500 1,000 (600~1,500) 0.1 (0.05~0.15) 0.05~0.1
JC8003 300 (200~400) 0.1 (0.05~0.15) 0.05~0.5
Carbon & Alloy steel
(S50C, SCM440)
JC8003 200 (100~300) 0.1 (0.05~0.15) 0.05~0.2
Back & Forth cutter
MPF
TYPE
RECOMMENDED CUTTING CONDITIONS
MPF type MSN Carbide Shank Holder
NOTE
1)
In case of chattering and rough surface roughness, recommended to reduce feed per tooth.
2)
In case of using as face mill, recommend to reduce feed per tooth up to 0.05 mm.
Tooling by DIJET
B181
Modular Head Series
SMSATYPE
S-Head
Excellent cutting by positive geometry
Original radius shape
Adopted helical lead gash
form R1 or more.
Radius form accuracy:
Within ±0.02mm
Reduced cutting heat generation and achieved H.S.C. and long tool life
on difficult to cut materials such as heat resistant alloy and Ti alloy.
Excellent thermal and wear resistance against
heat resistant alloy and Titanium alloy.
O.D. Runout: Below 0.015mm
Repeatability: Below 0.010mm
Adopted high thermal resistance DV coating
Grinded high rigid screw (Patented)
Long tool life by internal coolant supply
High accurate and efficient finishing can be done on bottom and side
face machining.
Long tool life is achieved by through coolant hole at center
in case of using end cutting edges.
Chips can be smoothly evacuated from end cutting edges and it is possible to
work with simultaneous multi axis such as ramping.
■ Cutting performance of S-HEAD
Surface roughness results (Side face finishing)
Material: S50C (C50, 1049)
Cuttingconditions: Dc=16mm, n=6,000min-1, Vc=300m/min, V
f
=2,000mm/min,
f
z=0.04mm/t,
a
p=8mm,
a
e=0.05mm
Overhunglength: ℓ=70mm, Down Cut with air blow
(μm) 20.0
15.0
10.0
5.0
0.0
-5.0
-10.0
-15.0
-20.0
(μm) 20.0
15.0
10.0
5.0
0.0
-5.0
-10.0
-15.0
-20.0
■ Feed direction
0.00 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0(mm)
■ Pick direction
0.00 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0(mm)
Ra:0.72μm
Rz:4.64μm
Ra:1.00μm
Rz:5.97μm
● Solid carbide modular head with multi cutting edges.
● For general steel and difficult to cut materials such as heat resistant alloy and
Titanium alloy.
● Possible to finish heel cutting of Turbine blades.
● Suitable for finishing vertical wall of Mold base.
High repeatability on mounting
High efficient machining by multi cutting edges.
Excellent chip evacuation by wider end gash pocket
B182
Modular Head Series
Tooling by DIJET
SMSATYPE
S-Head
BODY
Cat. No.
SMSA-8160R05-M8
SMSA-8160R10-M8
SMSA-6160R20-M8
SMSA-6160R30-M8
SMSA-8200R05-M10
SMSA-8200R10-M10
SMSA-8200R20-M10
SMSA-6200R30-M10
SMSA-8250R10-M12
SMSA-8250R20-M12
SMSA-6250R30-M12
SMSA-8300R10-M16
SMSA-8300R20-M16
SMSA-6300R30-M16
SMSA-8320R10-M16
SMSA-8320R20-M16
SMSA-6320R30-M16
Stock
□
□
□
□
□
□
□
□
□
□
□
□
□
□
□
□
□
Grade
J
C
8
0
1
5
No.
of
flutes
8
6
8
6
8
6
8
6
8
6
r
0.5
1
2
3
0.5
1
2
3
1
2
3
1
2
3
1
2
3
Dc
16
20
25
30
32
Dimensions (mm)
ℓ
16
20
25
30
32
Lf
30
35
43
56
56
Note) Please refer page B180-B183 for recommended cutting conditions.
Instructions for mounting S-Head on MSN carbide shank holder
Db
15
19
24
29
30
MD
M8
M10
M12
M16
C
8
9
11
14
W
14
17
22
27
Please refer the following table for tightening torque to mount S-Head on MSN carbide shank.
Recommended tightening torque for S-Head
Tool dia.
Dc(mm)
16
20
25
30
32
Spanner size
W (mm)
14
17
22
27
27
Spanner
wrench
DS-14
DS-17
DS-22
DS-27
DS-27
Tightening torque
10 ~11Nm
10 ~16Nm
15~20Nm
20 ~25Nm
20 ~25Nm
※ S-Head are supplied without spanner wrench.
※ Prease refer page B009 for details.
Through Coolant Hole
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
B057
Face Milling
Shoulder Milling
Copy Milling
■
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
J
C
8
0
1
5
φ16
φ20
φ25
φ30
φ32
14
17
22
27
27
DS-14
DS-17
DS-22
DS-27
DS-27
10～11N・m
10～16N・m
15～20N・m
20～25N・m
20～25N・m
※
※
MD
W
L
f
r
φD
b
ℓ
ℓ=
1×φDc
φDc
0
－0.02
Helixangle : 45°
●： □： ◎： ○： ※
C
φD
c
MDL
f
φD
b
16
20
25
30
32
W
r
ℓC
B057
Tooling by DIJET
Arbor B193
Tooling by DIJET
B183
Modular Head Series
S-Head
SMSA
TYPE
(1) Shoulder Milling
Carbon & Alloy steel
S50C, SCM440
(C50, 1.7223)
Below 250HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
Heat resistant alloy
Inco718
35-43HRC
Titanium alloy
Ti-6AL-4V
35-43HRC
Aluminium alloy
A5052, A7075
50-110HB
a
e
a
p
a
p
Dc
a
e
0.03Dc
70
110
150
70
110
150
70
110
150
70
110
150
70
110
150
70
110
150
2,000
1,800
1,600
2,000
1,800
1,600
1,400
1,200
1,000
800
700
600
1,400
1,200
1,000
4,000
3,600
3,200
500
400
300
500
400
300
300
240
180
200
150
120
300
240
180
900
800
700
: Overhung length,
a
p: Depth of cut,
a
e: width of cut,
n
: Spindle speed, Vf: Feed speed
75
125
175
75
125
175
75
125
175
75
125
175
75
125
175
75
125
175
1,600
1,400
1,200
1,600
1,400
1,200
1,100
950
800
600
550
500
1,100
950
800
3,200
2,800
2,500
400
300
250
400
300
250
280
200
150
150
120
100
280
200
150
800
600
500
RECOMMENDED CUTTING CONDITIONS
SMSA type MSN Carbide Shank Holder
NOTE
1)
In case of side face finishing for improved productivity & efficiency, please increase
a
p and reduce
a
e. This will
also help to reduce the heat generation.
2) In case of bottom face finishing for improved productivity & efficiency, recommended to use lower (shallow) depth
of cut and increase feed speed.
3) Recommend to use internal coolant supply to reduce cutting heat and built up edge problem.
Work
Materials
Type of
Machining
(mm)
16
Tool dia. (mm)
V
f
(mm/min)
20
n
(min-1)
(mm)
n
(min-1)
V
f
(mm/min)
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
B184
Modular Head Series
Tooling by DIJET
Carbon & Alloy steel
S50C, SCM440
(C50, 1.7223)
Below 250HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
Heat resistant alloy
Inco718
35-43HRC
Titanium alloy
Ti-6AL-4V
35-43HRC
Aluminium alloy
A5052, A7075
50-110HB
(1) Shoulder Milling
100
150
200
100
150
200
100
150
200
100
150
200
100
150
200
100
150
200
1,300
1,150
1,000
1,300
1,150
1,000
900
800
600
500
450
400
900
800
600
2,600
2,300
2,000
300
250
200
300
250
200
240
180
120
120
100
80
240
180
120
650
500
400
110
160
210
110
160
210
110
160
210
110
160
210
110
160
210
110
160
210
1,000
900
800
1,000
900
800
700
600
500
400
380
350
700
600
500
2,000
1,800
1,600
240
200
160
240
200
160
180
130
100
100
90
80
180
130
100
500
400
300
S-Head
SMSA
TYPE
: Overhung length,
a
p: Depth of cut,
a
e: width of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS
SMSA type MSN Carbide Shank Holder
25 30/32
Work
Materials
Type of
Machining
(mm)
Tool dia. (mm)
V
f
(mm/min)
n
(min-1)
(mm)
(min-1)
V
f
(mm/min)
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
a
e
a
p
a
p
Dc
a
e
0.03Dc
NOTE
1)
In case of side face finishing for improved productivity & efficiency, please increase
a
p and reduce
a
e. This will
also help to reduce the heat generation.
2) In case of bottom face finishing for improved productivity & efficiency, recommended to use lower (shallow) depth
of cut and increase feed speed.
3) Recommend to use internal coolant supply to reduce cutting heat and built up edge problem.
Tooling by DIJET
B185
Modular Head Series
Carbon & Alloy steel
S50C, SCM440
(C50, 1.7223)
Below 250HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
Heat resistant alloy
Inco718
35-43HRC
Titanium alloy
Ti-6AL-4V
35-43HRC
Aluminium alloy
A5052, A7075
50-110HB
S-Head
SMSA
TYPE
(2) Bottom Face Milling
70
110
150
70
110
150
70
110
150
70
110
150
70
110
150
70
110
150
2,000
1,800
1,600
2,000
1,800
1,600
1,400
1,200
1,000
800
700
600
1,400
1,200
1,000
4,000
3,600
3,200
1,600
1,400
1,200
1,600
1,400
1,200
1,100
950
800
650
550
500
1,100
950
800
3,200
2,800
2,500
: Overhung length,
a
p: Depth of cut,
a
e: width of cut,
n
: Spindle speed, Vf: Feed speed
75
125
175
75
125
175
75
125
175
75
125
175
75
125
175
75
125
175
1,600
1,400
1,200
1,600
1,400
1,200
1,100
950
800
600
550
500
1,100
950
800
3,200
2,800
2,500
1,300
1,100
950
1,300
1,100
950
900
800
600
500
450
400
900
800
600
2,500
2,200
2,000
RECOMMENDED CUTTING CONDITIONS
SMSA type MSN Carbide Shank Holder
Work
Materials
Type of
Machining
(mm)
16
Tool dia. (mm)
V
f
(mm/min)
20
n
(min-1)
(mm)
n
(min-1)
V
f
(mm/min)
NOTE
1)
In case of side face finishing for improved productivity & efficiency, please increase
a
p and reduce
a
e. This will
also help to reduce the heat generation.
2) In case of bottom face finishing for improved productivity & efficiency, recommended to use lower (shallow) depth
of cut and increase feed speed.
3) Recommend to use internal coolant supply to reduce cutting heat and built up edge problem.
B186
Modular Head Series
Tooling by DIJET
Carbon & Alloy steel
S50C, SCM440
(C50, 1.7223)
Below 250HB
Stainless steel
SUS304
Below 250HB
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
Heat resistant alloy
Inco718
35-43HRC
Titanium alloy
Ti-6AL-4V
35-43HRC
Aluminium alloy
A5052, A7075
50-110HB
100
150
200
100
150
200
100
150
200
100
150
200
100
150
200
100
150
200
1,300
1,150
1,000
1,300
1,150
1,000
900
800
600
500
450
400
900
800
600
2,600
2,300
2,000
1,000
900
800
1,000
900
800
700
600
500
400
360
320
700
600
500
2,000
1,800
1,600
110
160
210
110
160
210
110
160
210
110
160
210
110
160
210
110
160
210
1,000
900
800
1,000
900
800
700
600
500
400
380
360
700
600
500
2,000
1,800
1,600
800
700
600
800
700
600
550
500
400
320
300
280
550
500
400
1,600
1,400
1,200
S-Head
SMSA
TYPE
(2) Bottom Face Milling
: Overhung length,
a
p: Depth of cut,
a
e: width of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS
SMSA type MSN Carbide Shank Holder
25 30/32
Work
Materials
Type of
Machining
(mm)
Tool dia. (mm)
V
f
(mm/min)
n
(min-1)
(mm)
(min-1)
V
f
(mm/min)
NOTE
1)
In case of side face finishing for improved productivity & efficiency, please increase
a
p and reduce
a
e. This will
also help to reduce the heat generation.
2) In case of bottom face finishing for improved productivity & efficiency, recommended to use lower (shallow) depth
of cut and increase feed speed.
3) Recommend to use internal coolant supply to reduce cutting heat and built up edge problem.
Tooling by DIJET
B187
Modular Head Series
SMALTYPE
S-Head
Solid modular head “S-Head for aluminum alloy” SMAL type
Features
1. Solid modular head SMAL type showed the same performance
as the solid end mill, by the combination with carbide shank
MSN type. And, overhung length is of wide range, due to many
variation in carbide shank MSN type.
2. Adopted the cutting edge geometry suitable for aluminum alloy
machining. Positive geometry with helix angle 45° & rake angle
20° achieved sharpness and high precision machining.
3. Achieved both good chip ejection and high efficient machining
due to 3 flutes.
4. Adopting coolant hole can be possible surely coolant supply to
cutting edge, so prevented welding and improved chip ejection.
5. Adding over size (Dc>Ds)type also enables machining at corner
wall.
Through coolant hole
■ Solid modular head “S-Head for aluminum alloy“ SMAL type
SMAL
TYPE
● For aluminum alloy
● 3 flutes / Helix angle 45°
● Flute length 1D
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Cat. No.
SMAL-3180-M8
SMAL-3200-M10
SMAL-3220-M10
SMAL-3250-M12
SMAL-3280-M12
Stock Grade No. of
inserts
●
●
●
●
●
Dimensions (mm)
D
c
3
3
3
3
3
18
20
22
25
28
18
20
22
25
28
26
28
31
35
38
15
18
19
23
24
M8
M10
M10
M12
M12
5.5
5.5
6.5
5.5
5.5
14
14
17
19
22
FZ15
L
f
ℓD
b
MD C W
Note) 1. When mounting head to shank, tighten with recommended tightening torque value
not to be over-tightening. (See the right table “Attention to mounting S-Head SMAL type”.)
2. Only use torque control spanner wrench or DIJET DS type spanner wrench.
3. Spindle speed shall not exceed recommended cutting conditions.
Arbor B193
B188
Modular Head Series
Tooling by DIJET
SMALTYPE
S-Head
Attention to mounting ”S-Head for aluminum alloy” SMAL type
When mounting head to shank, tighten with recommended tightening torque value not to be over-tightening.
Tool dia
D
c
(mm) Thread
Spanner size
of SMAL
W (mm)
Cat. No. of spanner
wrench
Recommended
tightening torque
18
20
22
25
28
M8
M10
M10
M12
M12
14
14
17
19
22
DS-14
DS-14
DS-17
DS-19
DS-22
10 ～ 11N·m
10 ～ 16N·m
10 ～ 16N·m
15 ～ 20N·m
15 ～ 20N·m
NOTE
1)
1. S-Head are supplied without spanner wrench.
2) Only use torque control spanner wrench or DIJET DS type spanner wrench.
NOTE
1)
Use water soluble oil.
2) It is important for grasping the shank to defend and keep proper grasping length.
3) In case of ramping, reduce 30-60% of above data.
4) The figures to be adjusted according to machining shape, rigidity of machine and work clamping.
5) If machine does not have enough spindle speed, recommend to reduce the feed speed to the same ratio.
6) Spindle speed shall not exceed recommended cutting conditions.
Recommended cutting conditions for SMAL
■ Shoulder cutting
SMAL
TYPE
Work
Materials
Aluminium alloy
(
A5052)
Aluminium alloy
(
A7075)
Cast aluminium alloy
(
Up to 13% Si)
Copper alloy
(C1100)
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
18 3,200 800 2,600 650 3,200 800 1,800 450
20 2,800 700 2,400 600 2,800 700 1,600 400
22 2,600 650 2,100 520 2,600 650 1,400 350
25 2,300 570 1,900 470 2,300 570 1,300 320
28 2,050 510 1,700 420 2,050 510 1,150 280
Tooling by DIJET
B189
Modular Head Series
SMALTYPE
S-Head
～4D
5～6D
7～8D
L／D
Vf（mm/min）
0%
25%
40%
0%
30%
50%
n（min
-1
）
－
－
～4D
5～6D
7～8D
L／D
Up to 0.15D
a
p
Vf（mm/min）
0% 0%
n（min
-1
）
The reduction rate for SMAL type In case of lengthening overhung length, the figures above need to be reduced
according to the reduction rate. And, in case of slotting, recommend to be used under 4D overhung length.
1. Shoulder cutting 2. Slotting
Spindle speed
reduction
reduction
reduction
reduction
Spindle speedFeed speed Feed speed
In case of tool dia. ø22 or more,
not recommended.
Not recommended.
Not recommended.
Note
B190
Modular Head Series
Tooling by DIJET
SMSRTYPE
S-Head
Solid modular head “Anti-vibration S-Head” SMSR type
Features
1. 1Adopted new PVD coated grade “DH115” consisting of the combination of DH COAT & micro-
grained carbide.
Widely applied from carbon & mold steel to stainless steel & Ti-alloy.
2.
Un-equal pitch & irregular helix flutes are excellent in anti-vibration and possible to stable ma-
chining. And, achieved good surface roughness in case of machining very thin plate & corners
of pockets, by the combination with carbide shank MSN type.
3.
Positive rake & coolant hole prevented welding and improved chip ejection. Suitable for machi-
ning Ti-alloy & heat-resistant alloy.
Through coolant hole
High rigid screw
Un-equal pitch
Irregular helix flutes
Irregular helix flutes
including corner radius Positive rake
Cutting performance
V-shaped machining
Overhung length: 80mm
Shoulder milling, Down cut
No chatter
SMSR Type Conventional tool
Chatter
Work Tool
Cutting condi
tions
Result
Partname Test piece
Ti-6Al-4V
36HRC
SMSR-4160R10-M8 (ø16-R1)+
MSN-M8-70-S16C
–
Vc=100m/min
f=0.20mm/rev
16mm
0.8mm
Internal coolant
Vertical MC
Achieved no chatter machining and improved
surface roughness compared with conventional tool.
Material
Hardness
Tool No.
Insert No.
n, (Vc)
Vf,(f )
ap
ae
Coolant
Machine
Control vibration!
Tooling by DIJET
B191
Modular Head Series
SMSRTYPE
S-Head
SMSR
TYPE
Solid modular head „Anti-vibration
S-Head“ SMSR type
Through Coolant Hole
● 4 flutes / Helix angle 42°– 45°
● Flute length 1D
Cat. No.
SMSR-4160R05-M8
SMSR-4160R10-M8
SMSR-4160R20-M8
SMSR-4160R30-M8
SMSR-4200R05-M10
SMSR-4200R10-M10
SMSR-4200R20-M10
SMSR-4200R30-M10
SMSR-4250R10-M12
SMSR-4250R20-M12
SMSR-4250R30-M12
SMSR-4300R10-M16
SMSR-4300R20-M16
SMSR-4300R20-M16
SMSR-4320R10-M16
SMSR-4320R20-M16
SMSR-4320R30-M16
Stock Grade No. of
inserts
●
●
●
●
●
●
●
●
●
●
●
□
□
□
●
●
●
Dimensions (mm)
D
c
4
16
20
25
30
32
M8
M10
M12
M16
M16
5.5
5.5
5.5
5.5
5.5
14
17
22
27
27
16
20
25
30
32
16
20
25
30
32
24
29
35
44
46
15
19
24
29
30
0.5
1
2
3
0.5
1
2
3
1
2
3
1
2
3
1
2
3
DH115
L
f
ℓD
b
r MD C W
Note) 1. When mounting head to shank, tighten with recommended tightening torque value
not to be over-tightening. (See the right table “Attention to mounting S-Head.)
2. Only use torque control spanner wrench or DIJET DS type spanner wrench.
Please tighten the tightening torque by the power of about usual 1/5 to become uniting carbide head & shank.
●
Standard stock items
□:
Stock in Japan
◎:
Soon to be stocked
○:
Soon to be deleted
Attention to mounting S-Head – Recommended tightening torque for S-Head
Tool dia
D
c
(mm) Spanner size Spanner wrench Tightening torque
16
20
25
30
32
14
17
22
27
27
DS-14
DS-17
DS-22
DS-27
DS-27
10 ～ 11N·m
10 ～ 16N·m
15 ～ 20N·m
20 ～ 25N·m
20 ～ 25N·m
※ S-Head are supplied without spanner wrench.
Arbor B193
B192
Modular Head Series
Tooling by DIJET
SMSRTYPE
S-Head
SMSR
TYPE Recommended cutting conditions for SMSR
■ Shoulder cutting
Work
Materials Carbon steel (C50, C55) below 250HB Mold steel (1.2311,P20), 30-43HRC
Tool dia.
Dc (mm)
n
(min-1)
V
f (mm/min)
a
p
a
e
n
(min-1)
V
f (mm/min)
a
p
a
e
16 2,980 1,430 ～ 0.8Dc ～ 0.1Dc 2,390 1,150 ～ 0.8Dc ～ 0.1Dc
20 2,390 1,150 ～ 0.8Dc ～ 0.1Dc 1,910 920 ～ 0.8Dc ～ 0.1Dc
22 1,910 920 ～ 0.8Dc ～ 0.1Dc 1,530 730 ～ 0.8Dc ～ 0.1Dc
25 1,590 760 ～ 0.8Dc ～ 0.1Dc 1,270 610 ～ 0.8Dc ～ 0.1Dc
28 1,490 720 ～ 0.8Dc ～ 0.1Dc 1,190 610 ～ 0.8Dc ～ 0.1Dc
Work
Materials Hardened die steel (1.2344,1.2379), 42-52HRC Stainless steel, Below 250HB
Tool dia.
Dc (mm)
n
(min-1)
V
f (mm/min)
a
p
a
e
n
(min-1)
V
f (mm/min)
a
p
a
e
16 1,390 670 ～ 0.8Dc
～ 0.05Dc
1,990 960 ～ 0.8Dc ～ 0.1Dc
20 1,110 540 ～ 0.8Dc
～ 0.05Dc
1,590 760 ～ 0.8Dc ～ 0.1Dc
25 890 430 ～ 0.8Dc
～ 0.05Dc
1,270 610 ～ 0.8Dc ～ 0.1Dc
30 740 360 ～ 0.8Dc
～ 0.05Dc
1,060 510 ～ 0.8Dc ～ 0.1Dc
32 700 330 ～ 0.8Dc
～ 0.05Dc
1,000 480 ～ 0.8Dc ～ 0.1Dc
Work
Materials Titanium alloy (Ti-6AI-4V) Inconel (Inco718)
Tool dia.
Dc (mm)
n
(min-1)
V
f (mm/min)
a
p
a
e
n
(min-1)
V
f (mm/min)
a
p
a
e
16 1,590 640 ～ 0.8Dc
～ 0.05Dc
1,000 200 ～ 0.8Dc ～ 0.1Dc
20 1,270 510 ～ 0.8Dc
～ 0.05Dc
800 160 ～ 0.8Dc ～ 0.1Dc
25 1,020 410 ～ 0.8Dc
～ 0.05Dc
640 130 ～ 0.8Dc ～ 0.1Dc
30 850 340 ～ 0.8Dc
～ 0.05Dc
530 110 ～ 0.8Dc ～ 0.1Dc
32 800 320 ～ 0.8Dc
～ 0.05Dc
500 100 ～ 0.8Dc ～ 0.1Dc
Vc: Cutting speed, Vf: Feed speed,
a
p: Depth of cut,
a
e: width of cut,
n
: Spindle speed,
The reduction rate for SMSR type.
In case of lengthening overhung length, the figures above need to be reduced according to the reduction rate.
L≦4D
4D＜L≦6D
6D＜L
L／D
Vf(mm/min)
0%
20%
reduction
30%
reduction
0%
30%
reduction
50%
reduction
n (min
-1
)ap(mm ) ae(mm )
0%
0%
～0.5Dc
0%
～0.05Dc
～0.025Dc
NOTE
1) Slotting is not recommended.
Tooling by DIJET
B193
Modular Head Series
MSNTYPE
Carbide Shank Modular Head Holder
B058
■
ℓ
1
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
φDs h6
L
MD
φD
1
Fig.1
Coolant hole dia. φD2
Note) Please refer page B008 forrecommended tightening torque.
2007-033
Fig.2
MD
L
φD
1
φDs h6
θn°
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
12
15
30
30
35
50
50
57
65
80
80
20
40
40
77
80
120
152
20
40
40
70
85
90
90
140
140
160
210
60
60
80
80
92
100
100
114
125
130
130
75
95
100
143
135
175
207
80
100
100
130
161
150
150
200
200
220
270
0.06
0.08
0.07
0.11
0.12
0.09
0.13
0.14
0.28
0.12
0.18
0.17
0.22
0.36
0.49
0.32
0.42
0.51
0.29
0.39
0.39
0.50
0.90
0.60
0.58
0.80
0.77
0.87
1.07
10
12
10
12
12
10
12
12
16
10
12
16
16
20
20
16
16
16
20
20
20
20
25
20
20
20
20
20
20
9.7
11.5
9.7
11.5
9.5
9.7
11.5
9.5
11.2
9.7
11.5
15.5
15.5
14.5
14.5
15.5
15.5
15.5
19.5
19.5
18.5
19.5
18.5
19.5
18.5
19.5
18.5
19.5
19.5
M6
M8
M10
3
4
6
4
1
1
1
1
2
1
1
2
2
1
1
1
1
2
2
1
1
1
1
1
2
1
2
1
2
1
2
1
1
-
-
-
-
1°30’
-
-
1°
1°45’
-
-
-
-
3°30’
1°45’
-
-
-
-
-
0°43
-
2°
-
0°19
-
0°12
-
-
φDs ℓ
1
φD
1
φD
2
θn°LMD
Cat. No.Stock Fig.
Weight
(kg)
Dimensions (mm)
ℓ
1
Coolant hole dia. φD2
Tooling by DIJET
B058
END MILL SHANK TYPE
Cat. No.
MSN-M6-12-S10C
MSN-M6-15-S12C
MSN-M6-30-S10C
MSN-M6-30-S12C
MSN-M6-35T-S12C
MSN-M6-50-S10C
MSN-M6-50-S12C
MSN-M6-57T-S12C
MSN-M6-65T-S16C
MSN-M6-80-S10C
MSN-M6-80-S12C
MSN-M8-20-S16C
MSN-M8-40-S16C
MSN-M8-40T-S20C
MSN-M8-77T-S20C
MSN-M8-80-S16C
MSN-M8-120-S16C
MSN-M8-152-S16C
MSN-M10-20-S20C
MSN-M10-40-S20C
MSN-M10-40T-S20C
MSN-M10-70-S20C
MSN-M10-85T-S25C
MSN-M10-90-S20C
MSN-M10-90T-S20C
MSN-M10-140-S20C
MSN-M10-140T-S20C
MSN-M10-160-S20C
MSN-M10-210-S20C
Stock
●
●
●
●
□
●
●
●
●
●
●
●
●
□
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Ds
10
12
10
12
12
10
12
12
16
10
12
16
16
20
20
16
16
16
20
20
20
20
25
20
20
20
20
20
20
ℓ
1
12
15
30
30
35
50
50
57
65
80
80
20
40
40
77
80
120
152
20
40
40
70
85
90
90
140
140
160
210
Dimensions (mm)
L
60
60
80
80
92
100
100
114
125
130
130
75
95
100
143
135
175
207
80
100
100
130
161
150
150
200
200
220
270
D
1
9.7
11.5
9.7
11.5
9.5
9.7
11.5
9.5
11.2
9.7
11.5
15.5
15.5
14.5
14.5
15.5
15.5
15.5
19.5
19.5
18.5
19.5
18.5
19.5
18.5
19.5
18.5
19.5
19.5
Note) Please refer page B007 fo recommended tightening torque.
n°
1°30
1°
1°45
3°30
1°45
0°43
2°
0°19
–
0°12
MD
M6
M8
M10
Weight
(kg)
D
2
3
4
6
4
0.06
0.08
0.07
0.11
0.12
0.09
0.13
0.14
0.28
0.12
0.18
0.17
0.22
0.36
0.49
0.32
0.42
0.51
0.29
0.39
0.39
0.50
0.90
0.60
0.58
0.80
0.77
0.87
1.07
Fig.
1
2
1
2
2
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
2
1
1
2
2
1
Through Coolant Hole
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
B194
Modular Head Series
Tooling by DIJET
MSNTYPE
Carbide Shank Modular Head Holder
Through Coolant Hole
END MILL SHANK TYPE
Cat. No.
MSN-M12-25-S25C
MSN-M12-55-S25C
MSN-M12-100T-S32C
MSN-M12-105-S25C
MSN-M12-135-S25C
MSN-M12-155-S25C
MSN-M12-200-S25C
MSN-M16-25-S32C
MSN-M16-55-S32C
MSN-M16-77-S32C
MSN-M16-97-S32C
MSN-M16-105-S32C
MSN-M16-117T-S32C
MSN-M16-127-S32C
MSN-M16-127T-S32C
MSN-M16-155-S32C
MSN-M16-177-S32C
MSN-M16-177T-S32C
MSN-M16-195-S32C
MSN-M16-197T-S32C
MSN-M16-225-S32C
MSN-M16-245-S32C
MSN-M16-295-S32C
Stock
●
●
●
□
●
●
●
●
●
●
●
●
●
●
□
●
●
●
●
●
●
●
●
Ds
25
25
32
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
ℓ
1
25
55
100
105
135
155
200
25
55
77
97
105
117
127
127
155
177
177
195
197
225
245
295
Dimensions (mm)
L
90
120
180
170
215
220
265
90
120
157
177
170
197
207
207
220
257
257
260
277
290
310
360
D
1
24
24
23.5
24
24
24
24
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
Note) Please refer page B007 for recommended tightening torque.
n°
2°
0°38
0°30
0°23
0°23
MD
M12
M16
Weight
(kg)
D
2
6
8
0.53
0.72
1.61
1.03
1.30
1.34
1.58
0.85
1.13
1.47
1.64
1.59
1.88
1.89
2.23
2.04
2.32
2.78
2.40
3.00
2.57
2.74
3.17
Fig.
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
B059
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
25
55
100
105
135
155
200
25
55
77
97
105
117
127
127
155
177
177
195
197
225
245
295
90
120
180
170
215
220
265
90
120
157
177
170
197
207
207
220
257
257
260
277
290
310
360
0.53
0.72
1.61
1.03
1.30
1.34
1.58
0.85
1.13
1.47
1.64
1.59
1.88
1.89
2.23
2.04
2.32
2.78
2.40
3.00
2.57
2.74
3.17
25
25
32
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
24
24
23.5
24
24
24
24
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
M12
M16
6
8
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
-
-
2°
-
-
-
-
-
-
-
-
-
0°38’
-
0°30’
-
-
0°23’
-
0°23’
-
-
-
φDs ℓ
1
φD
1
φD
2
θn°LMD
Cat. No.Stock Fig.
Weight
(kg)
Dimensions (mm)
2007-033
φDs h6
L
MD
φD
1
ℓ
1
Fig.2Fig.1
MD
L
φD
1
φDs h6
ℓ
1
θn°
Note) Please refer page B008 forrecommended tightening torque.
Coolant hole dia. φD2
Coolant hole dia. φD2
■
B059
Tooling by DIJET
Tooling by DIJET
B195
Modular Head Series
MSNTYPE
Carbide Shank Modular Head Holder
Through Coolant Hole
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
STRAIGHT ARBOR TYPE
Cat. No.
MSN-M6-67S-S9.8C
MSN-M6-107S-S9.8C
MSN-M6-82S-S10C
MSN-M6-122S-S10C
MSN-M6-80S-S11.8C
MSN-M6-120S-S11.8C
MSN-M6-90S-S12C
MSN-M6-130S-S12C
MSN-M8-97S-S15C
MSN-M8-147S-S15C
MSN-M8-197S-S15C
MSN-M8-107S-S16C
MSN-M8-157S-S16C
MSN-M10-130S-S18C
MSN-M10-190S-S18C
MSN-M10-240S-S18C
MSN-M10-130S-S20C
MSN-M10-190S-S20C
MSN-M10-250S-S20C
MSN-M12-185S-S23C
MSN-M12-265S-S23C
MSN-M12-185S-S24C
MSN-M12-265S-S24C
MSN-M12-145S-S25C
MSN-M12-215S-S25C
MSN-M12-285S-S25C
MSN-M16-160S-S28C
MSN-M16-230S-S28C
MSN-M16-310S-S28C
MSN-M16-157S-S32C
MSN-M16-217S-S32C
MSN-M16-287S-S32C
MSN-M16-357S-S32C
Stock
Ds
9.8
10
11.8
12
15
16
18
20
23
24
25
28
32
Dimensions (mm)
L
67
107
82
122
80
120
90
130
97
147
197
107
157
130
190
240
130
190
250
185
265
185
265
145
215
285
160
230
310
157
217
287
357
Note) Please refer page B007 for recommended tightening torque.
MD
M6
M6
M6
M6
M8
M8
M10
M10
M12
M12
M12
M16
M16
D
2
3
3
3
3
4
4
4
4
6
6
6
8
8
Weight
(kg)
0.06
0.10
0.08
0.12
0.11
0.17
0.13
0.19
0.21
0.33
0.44
0.27
0.40
0.42
0.62
0.89
0.53
0.78
1.02
0.98
1.42
1.07
1.54
0.91
1.36
1.80
1.22
1.77
2.41
1.61
2.22
2.94
3.66
B060
■
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
L
φDs h6
MD
Coolant hole dia. φD2
67
107
82
122
80
120
90
130
97
147
197
107
157
130
190
240
130
190
250
185
265
185
265
145
215
285
160
230
310
157
217
287
357
0.06
0.10
0.08
0.12
0.11
0.17
0.13
0.19
0.21
0.33
0.44
0.27
0.40
0.42
0.62
0.89
0.53
0.78
1.02
0.98
1.42
1.07
1.54
0.91
1.36
1.80
1.22
1.77
2.41
1.61
2.22
2.94
3.66
9.8
10
11.8
12
15
16
18
20
23
24
25
28
32
M6
M6
M6
M6
M8
M8
M10
M10
M12
M12
M12
M16
M16
3
3
3
3
4
4
4
4
6
6
6
8
8
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
φDs LMD
Dimensions (mm)
φD
2
Cat. No.Stock Weight
(kg)
2007-033
Note) Please refer page B008 forrecommended tightening torque.
Tooling by DIJET
B060
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
B196
Modular Head Series
Tooling by DIJET
Tuff Modular Head System
Result
Work Tool
Cutting condi
tions
Result
We recommend High feed mirror radius
instead of solid carbide ball nose end mill of
competitor. HRM can machine from roughing to
semi-finishing on hardened steel without chat-
tering and machine efficiency has been highly
improved and also chip clogging problem
solved because of coolant was flushed through
coolant hole.
Work Tool
Cutting condi
tions
Partname
Material
Hardness
Tool No.
Insert No.
Grade
n, (Vc)
Vf,(f )
ap
ae
Coolant
Machine
Die casting mold
DH21: Hardened die steel (1.2344MD)
48HRC
Head: MRN-120-M6-H (Through coolant hole)
Holder: MSN-M6-50-S12C
HRM-120-R20 (JC8015)
n=4,000min-1,Vc=150m/min
Vf=4,000mm/min,f=1mm/rev
0.25mm
5mm
Wet cu t(Coolant through)
Vertical MC
At 50mm deep cavity milling, competitor’s tool
without through coolant hole was damaged
due to unable to flush the chips in the cavity
and it was replaced with MRN Head+MSN
Shank with through coolant hole. It was obser-
ved the tool life at high feed cavity milling was
more than 2 hours without any damage.
Partname
Material
Hardness
Tool No.
Insert No.
Grade
n, (Vc)
Vf, (f )
a
p
a
e
Coolant
Machine
Injection mold
P20 Mold steel (PX5)
28-32HRC
Head: MRN-120-M6-H (Through coolant hole)
Holder: MSN-M6-90S-S12C
HRM-120-R20 (JC8015)
n=3,000min-1,Vc=113m/min
Vf=1,500mm/min, f=0.5 mm/rev
0.5mm
4mm
Internal air blow
Vertical MC
■ CASE STUDIES
1. Replacement from solid carbide ball nose endmill to indexable tool.
2. Replacement to coolant through modular head.
Tooling by
Indexable Tools
C002
Tooling by DIJET
Indexable Tools
Indexable Tools - End Mill Type
Type Tool Type and Range Entering Angle/Max.
a
pApplications
High Feed
Diemaster
SKS
TYPE
C036 16
~
32
QM MILL
PME
TYPE
C092 10
~
14
High Feed
Milling
Shoulder
Milling
R1
~
R2
R0.2
~
R0.8
High Feed Copy Milling High Efficient Copy Milling
0.8~2.5
0.4
5
Copy Milling
Copy Milling
Wild Radius
WDR
TYPE
C101 40 R10
High Efficient Roughing
18
Copy Milling
Swing Ball
SWB
TYPE
C158
16
~
50
R8~R25
Copy Roughing
Slotting
Slotting
Blade
Chipper
TDM
TYPE
C136
25
~
32
Roughing for Turbine Blade
Copy Milling
Tooling by DIJET
C003
Indexable Tools - End Mill Type
Type Tool Type and Range Entering Angle/Max.
a
pApplications
Indexable Tools
Side Chipper
SICTYPE
C237
16~
50 2
°
~4
°
9
12.5
15
Shoulder Milling
Slotting
Aero chipper
ALXTYPE
C221
20
~
40 R0.2
~
R3.2
Aerospace Tooling
15
Slotting
Copy Milling
Super End
Chipper
SECTYPE
C227
16~
50 3.5
°
~6
°
Multi-Functional Cutting
16~50
Copy Milling
Slotting
Mirror Ball
BNMTYPE
C172
6
~
32 R3
~
R16
Copy Milling
Slotting
Mirror
Radius
RNMTYPE
C192
6
~
32
R0 shows: corner
R0
~
R3
radius below 0.1mm.
Shoulder Finishing &
Copy Milling
1° (RNM Insert)
3° (HRM Insert)
Copy Milling
C004
Tooling by DIJET
Indexable Tools
Indexable Tools - End Mill Type
Type Tool Type and Range Entering Angle/Max.
a
pApplications
Under Cutter
DUM-
W
R
TYPE
DUM
TYPE
Under Cutter
25
~
50
32
~
50
R2,R6
R6
1
~
2
1
~
2
Under Milling Under Milling
23.5~55.720~50
C214
C214
Tooling by DIJET
C005
Indexable Tools
QM MAX
QXP
TYPE
40~66
High Feed
Shoulder
Milling
R1.2
R0.4
~
R2.0
Recommended
a
p
1
6
High Efficient Copy Milling
C056
Copy Milling
Slotting
Indexable Tools - Face Mill Type
Type Tool Type and Range Entering Angle/Max.
a
pApplications
SKS
Extreme
EXSKS
TYPE
50~160
R2
3.0
High Feed & Efficient
Copy Milling
C027
Copy Milling
QM MAX
G II
GMX
TYPE
C052
50
~
66
High Efficient Copy Milling
Slotting
Copy Milling
SKS
G II
SKG
TYPE
C014
High Feed & Efficient
Copy Milling
Copy Milling
50
~
100
C006
Tooling by DIJET
Indexable Tools
Indexable Tools - Face Mill Type
Type Tool Type and Range Entering Angle/Max.
a
pApplications
High Feed
Diemaster
SKS
TYPE
40
~
160
1.5~2.5
High Feed Copy Milling
C034
Copy Milling
High Feed
Diemaster
Fine pitch type
SKS
TYPE
50
~
80
1.5~2.0
High Feed Copy Milling
C035
Copy Milling
Wild Radius
WDRTYPE
50~
125
18
R10
High Efficient Roughing
C100
Copy Milling
Hepta Mill
HEPTYPE
50~
200
42
°
For using
7 corners
12
5
※
High Metal Removal Roughing
C108
Copy Milling
Tooling by DIJET
C007
Blade
Chipper
TDMTYPE
Super
Diemaster
Standard type
HDMTYPE
50,
52
50~
63 R6~R8
R5~
R6
DIJET Mill
45
SSE45
TYPE
50
~
125
45
°
6
Indexable Tools - Face Mill Type
Type Tool Type and Range Entering Angle/Max.
a
pApplications
Indexable Tools
Roughing for Turbine Blade
Copy Milling on common
& difficult to cut materials
Face Milling
C134
C143
C250
Copy Milling
Copy Milling
Super
Diemaster
Fine pitch type
HDM
TYPE
50
~
80 R6
~
R8
Copy Milling on common
& difficult to cut materials
C144
Copy Milling
TDM
EXTREME
EXTDM
TYPE
C130
50~
66
For hard-to-cut Material
Copy Milling
C008
Tooling by DIJET
Indexable Tools
Indexable Tools - Face Mill Type
Aero Chipper
ALX
TYPE
50
~
63 R0.2
~
R3.2
Nega Hepta
NHP
TYPE
Finish Jet
Mill
FJM
TYPE
63
~
250
80
~
250
Back &
Forth Cutter
PFC
TYPE
50
~
80 0.05
~
0.5
Side Chipper
SIC
TYPE
50
~
125 2°
~
4°
15
For using
7 corners
Recommended
a
p
Aerospace Tooling High Efficient Face Milling Super Finishing Up & Down Finishing Shoulder Milling
15
3
6
4.5
0.05~0.3
Type Tool Type and Range Entering Angle/Max.
a
pApplications
C122
C256
C220
C263
C238
Slotting
Slotting
Copy Milling
Tooling by DIJET
C009
Roughing
Chipper
RFC
TYPE
50
~
80
Milling Inserts
C266-C269
DIJET Mill
90
SSD90
TYPE
50
~
125
R0.8
11
90°
1
Insert set up installation points of double clamping mechanism type
Clean the insert seat by
brush or air blow before
installing the insert, and
remove the chips and dust
completely. In that time,
please confirm whether there
is neither the deformation
nor burr at insert seat.
2 Clean the insert itself.
3 Please spread the attached
Moly coat on the clamp
screw.
4 Fix the insert to insert seat
and confirm.Tighten the
clamp screw with torque
wrench with specified
torque as follows.
Recommended torque for
clampscrew
Wrench size
T15
T20
Recommended torque
3.6 N
·m
6.0 N
·m
5 Confirm the insert is
completely fixed, then
tighten the screw for
clamp set.
(The insert can be removed
if the clamp set loosens
even if it doesn‘t completely
detach)
6
Make sure to fix
the insert completely
by tightening the clamp
screw again.
High Efficient Side Milling Shoulder Milling
50~60
Indexable Tools - Face Mill Type
Type Tool Type and Range Entering Angle/Max.
a
pApplications
Indexable Tools
C254
C246
C010
Tooling by DIJET
Indexable Tools
Guidelines to select the DIJET high feed cutters.
The relation between
a
p and L/D
0.8
0.6
0.4
0.2
0 4 6 8 10
(L/D)
Point
• In case of L/D=4 or below, QM MAX (MQX) or HIGH
FEED DIEMASTER (MSH) are able to cut deeply at
a
p=0.8mm.
• In case of QM MILL (MPM), even if L/D is higher, there
is no change in
a
p.
• In case machine does not have enough power or unrigid
for higher L/D, we recommend to use QM MILL (MPM).
QM MILL (MPM)
QM MAX (MQX)
HIGH FEED DIEMASTER
(MSH)
Tool:
High feed cutter (modular head type)
+
MSN carbide shank holder
Work material: Carbon steel
Metal removal rate
Q
(cc/min)
140
120
100
80
60
40
20
0
10 12 16 20
Tool dia. (mm)
25 32 40
V
f
(m/min)
9
8
7
6
5
4
QM MILL (MPM)
QM MAX (MQX)
HIGH FEED DIEMASTER
(MSH)
Feed speed: Vf
Feed speed: Vf
Feed speed: Vf
Metal removal rate: Q
Metal removal rate: Q
Metal removal rate: Q
• In case of tool dia. 16 or below, we recommend to
use QM MILL (MPM).
• In case of tool dia. 16 -40, we recommend to use
QM MAX (MQX).
• In case of machining by small machine (BT40 or below),
we recommend to use QM MILL (MPM).
• In case of moderate speed machine (Vf10m/min), we
recommend to use QM MAX (MQX).
• In case of low speed machine (Vf6m/min), we recom-
mend to use HIGH FEED DIEMASTER (MSH).
a
p (Depth of cut: mm) Machine
Metal removal rate Machine
Point
Depth of cut ap (mm)
Tooling by DIJET
C011
Indexable Tools
C012
Tooling by DIJET
Indexable Tools
“SKS-GII” SKG / MSG type, innovative high feed cutter
achieved extremely excellent chip removal rate!
Feature of product
Applicable to deep cutting of mold material or
high feed machine aircraft parts that made of
titanium alloy & stainless steel.
Adopted low cutting force & economical 4 cor-
ners positive insert, achieved stable high feed
machining.
Large ap machining is possible.
(Max.
a
p=1.5mm in case of using insert 10-type
& Max.ap=2.5mm in case of using 14-type insert)
Features
1
Features
2
Features
3
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0
(N)
DIJET
Cutting performance
Cutting force
comparison
7% reduction from
competitor U,
5% reduction from
competitor M
Competitor M Competitor U
X (Feed force)
Y (Main force)
Z (Back force)
(Resultant force)
Material P21
Tool dia. ø 63mm
Insert No.
SPNW100415ZTR (JC8118)
Cutting conditions:
V
c=80m/min,
f
z=1.5mm/t,
a
p=1.5mm,
a
e=40mm,
Dry, Down cut
SKS G II
SKGTYPE
Tooling by DIJET
C013
3 insert grades “JC8118”, “JC8050” &
“JC7550” can be widely applied from
general & mold steel to hard-to-cut
materials such as high hardened die
steel, titanium alloy & stainless steel.
Application
Large chip pocket achieved excellent chip removal.
Features
4
Features
5
JC 8118
For mold steel more than
38HRC &high hardened die
steel less than 50HRC.
JC 8050
For general & mold steel
less than 36HRC.
JC 7550
For titanium alloy &
stainless steel.
JC8050
JC8118
JC7550
JC8118 JC8118
P M K S H
P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30 S01 S10 S20 S30 H01 H10 H20
ISO
Applicable
range
JC7550
Tool life
comparison
SKS-GII achieved 3.2 times longer
tool life compared with
competitor M, 1.8 times longer
compared with competitor U, and
1.2 times longer compared with
conventional tool.
(32HRC)
Material: P20
Tool dia. ø 63mm
Insert No.
SPNW100415ZTR (JC8118)
Cutting conditions:
V
c=150m/min,
f
z=1mm/t,
a
p=1.5mm,
a
e=37.5mm,
Air blow, Down cut,
Test by one insert
ank wear V
B
(mm)
Cutting length (m) criterion of tool life VB=0,5 (mm)
0.8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0
0 10 20 30 40 50 60 70 80 90
SKS-GII (Dijet)
Competitor M
Competitor U
Competitor M Competitor U
conventional
Tool
SKS-GII
Conventional (3 corner)
SKS G II
SKGTYPE
Indexable Tools
C014
Tooling by DIJET
Indexable Tools
SPNW10**
SPET10**
SPMT10**
Parts
Clamp screw
TSW-3509H
Wrench
A-15T
Cat. No. Stock
SKG-4050R-10-22
SKG-5050R-10-22
SKG-5052R-10-22
SKG-5063R-10-22
SKG-5063R-10-27
SKG-6063R-10-22
SKG-6063R-10-27
SKG-6066R-10-27
SKG-6080R-10-27
No.
of
flutes
4
5
5
5
5
6
6
6
6
Dc
50
50
52
63
63
63
63
66
80
L
f
50
50
50
50
50
50
50
50
50
d d
1
40
40
42
48
48
48
48
50
60
22
22
22
22
27
22
27
27
27
14
14
16.6
17
20
17
20
20
20
a
10.4
10.4
10.4
10.4
12.4
10.4
12.4
12.4
12.4
Note) 1. All cutters are supplied without inserts.
2.
*
mark shows: these cutter bodies are equipped with the set bolt
because of the specified bolt size.
Except for these cutter bodies, please use the set bolt equipped with arbor.
3. Set bolt (M10x1.5x35*) is slim head type with Ø13 head dia.
b
6.3
6.3
6.3
6.3
7
6.3
7
7
7
ℓ
20
20
20
20
22
20
22
22
22
Set Bolt
M10x1.5x35*
M10x1.5x35*
M10
M10
M12x1.75x30*
M10
M12x1.75x30*
M12x1.75x30*
M12x1.75x30*
Weight
(kg)
Applicable
inserts
0.3
0.3
0.3
0.5
0.5
0.5
0.5
0.6
0.9
BODY
Dimensions (mm)
D
b
Clamp Screw Recommended Torque
(N
·
m)
3.0TSW-3509H
Head cap screw
(JIS Standard)
Metric Bore Type
SKS G II
FACE MILL TYPE (Insert 10-type)
Head cap
screw
(Slim Head)
Adopted GN surface-hardening treatment on thermal resistant high strength steel gives high hardness over 65HRC and secure
insert pocket and holder against thermal deformation, improved body durability and tool life by 30% or more. Make it difficult
to be damaged even under severe cutting conditions. Also rust-proof and anti-welding effect is much improved.
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Through Coolant Hole
SKGTYPE
Modular Head Type
Please refer Page B024
Tooling by DIJET
C015
Insert 10-type
11
°
4
R1.5
10.0 4.46
11
°
4
R1.5
10.0 4.46
11
°
JC8050 JC8118
4
R1.5
10.0 4.46
SKS G II
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
SPMT100415ZPTR-PM
10 inserts per case.
Cat. No.
SPNW100415ZTR
SPET100415ZPER-SM
Tolerance
N 1
E 2
M
JC7550
17%DPBUFE
JC8050 JC8118
Fig.
SPMT100415ZPER-SM
M 3
SKGTYPE
Indexable Tools
C016
Tooling by DIJET
Indexable Tools
SKS G II
Cat. No. Stock
SKG-4050R-14-22
SKG-4052R-14-22
SKG-4063R-14-22
SKG-4063R-14-27
SKG-5066R-14-27
SKG-5080R-14-27
SKG-6100R-14-32
No.
of
inserts
4
4
4
4
5
5
6
Dc
50
52
63
63
66
80
100
L
f
50
50
50
50
50
50
63
d d
1
40
42
48
48
50
60
70
22
22
22
27
27
27
32
9.6
17
17
20
20
37
45
a
10.4
10.4
10.4
12.4
12.4
12.4
14.4
Note) 1. All cutters are supplied without inserts.
2.
*
mark shows: these cutter bodies are equipped with the set bolt because of
the specified bolt size.
Except for these cutter bodies, please use the set bolt equipped with arbor.
3. Set bolt (M10×1.5×35) is slim head type with Ø13 head dia.
b
6.3
6.3
6.3
7
7
7
8
ℓ
19.05
19.05
20
22
22
22
25
Set Bolt
M10x1.5x35*
M10x1.5x35*
M10
M12x1.75x35*
M12x1.75x35*
M12x1.75x35*
M16
Weight Fig.
(kg)
0.3
0.3
0.5
0.5
0.5
0.8
1.6
1
1
1
1
1
1
1
BODY
Dimensions (mm)
D
b
Clamp Screw Recommended Torque
(N
·
m)
5.5CSW-513H
Head cap screw
(JIS Standard)
Metric Bore Type
Head cap
screw
(Slim Head)
Applicable
inserts
SPNW
140515ZTR
Parts
Clamp screw
CSW-513H
Wrench
A-20
Fig.1
Through Coolant Hole
■ Insert 14-type
10 inserts per case.
Cat. No.
SPNW140515ZTR
Tolerance
N
JC8050
● ●
PVD coated
JC8118
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
FACE MILL TYPE
(Insert 14-type)
SKGTYPE
Tooling by DIJET
C017
SKS G II
Result
Result
Result
Overhung length: 130mm
Contouring & slotting
Achieved high metal removal rate (Q=126cm
3
/
min) by 1.8 times compared with competitor‘s tool.
And nished all the job with one corner, no wear or
breakage, with a contact time of 3h 40min.
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed Vc, (n)
Coolant
Machine
Plastic mold
Mold steel (1.2311)
32-34HRC
MSG-3032-10-M16
SPNW100415ZTR, JC8118
201m/min (2,000min
-1
)
6,300mm/min (1.1mm/t)
0.8mm
25mm
Air blow
Vertical MC
Overhung length: 220mm
Achieved high metal removal rate (Q=330cm
3
/min)
by 1.2 times compared with competitor‘s tool. And
able to machine about 3 hours per 1 corner.
Plasticmold
Mold steel (1.2738)
36HRC
SKG-6080R-14-27
SPNW140515ZTR, JC8118
140m/min, (560min
-1
)
4,000mm/min, (1.2mm/t)
1.5mm
55mm
Air blow
Vertical MC
Overhung length: 110mm
Machining test piece shaped like aircraft parts.
No chatter & smooth cutting, and achieved
good chip removal.
CUTTING DATA
1. High feed machining on mold steel (Insert 10-type)
2. High feed machining on mold steel (Insert 14-type)
3. High efficient machining on Ti-alloy (Insert 10-type)
WorkToolCutting conditions WorkToolCutting conditions WorkToolCutting conditions
Feed speed Vf, (fz)
ap (mm)
ae (mm)
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed Vc, (n)
Coolant
Machine
Feed speed Vf, (fz)
ap (mm)
ae (mm)
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed Vc, (n)
Coolant
Machine
Feed speed Vf, (fz)
ap (mm)
ae (mm)
Test piece
Ti-6Al-4V
50HRC
MSG-3032-10-M16
SPET100415ZPER-SM, JC7550
60m/min (597min
-1
)
1,075mm/min (0.6mm/t)
1mm
12.8mm
Wet (internal)
Vertical MC
SKGTYPE
Indexable Tools
C018
Tooling by DIJET
Indexable Tools
SKS G II
Corner radius for
programming Over cut Remains
R3.0 0 0.99
R3.0
(Standard)
00.84
R3.5 0.09 0.71
R4.0 0.23 0.59
Cat. No.
Tool
dia.
Dc
(mm)
Effective
cutting
dia.
(mm)
Max.
depth of cut
a
p
(mm)
Ramping Helical interpolation
Max.ramping
angleθ°
Total cutting length L(mm)
at max.
a
p
Min. bore dia.
D
h min (mm)
Max. bore
dia.
D
h max (mm)
SKG-*050R-10 50 34.8 1. 5 1° 95.5 86 98
SKG-5052R-10 52 36.8 1. 5 1° 95.5 90 102
SKG-*063R-10 63 47.8 1. 5 0°45' 127.3 112 124
SKG-6066R-10 66 50.8 1. 5 0°45' 127.3 118 130
SKG-6080R-10 80 64.8 1. 5 0°30' 191 146 158
SKG-4050R-14 50 28.4 2.5 143.2 80 98
SKG-4052R-14 52 30.4 2.5 143.2 84 102
SKG-*063R-14 63 41.4 2.5 191 106 124
SKG-5066R-14 66 44.4 2.5 191 112 130
SKG-5080R-14 80 58.4 2.5 286.5 140 158
SKG-6100R-14 100 78.4 2.5 0°20' 430 180 198
SKG-6125R-14 125 123.4 2.5 0°20' 430 230 248
SKG-7160R-14 160 138.4 2.5 0°15' 573 300 318
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
Definition of corner shape for programming
SPNW14 type inserts
SPNW10 / SPE(M)T type inserts
Attention for profile milling
Ramping Helical interpolation
Calculation of tool pass dia.
dc = Dh – Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circuit
should not exceed max. depth
of cut
a
p.
Down cutting is recommended,
so tool pass rotation should be
counterclockwise.
Corner radius for
programming Over cut Remains
R3.5 0 1.60
R4.0
(Standard)
01.46
R4.5 0.06 1.32
R5.0 0.17 1.19
W=10.8
Max. ap=2.5
Over Cut
Remains
Corner radius for programming
Max. ap=1.5
W=7.6
Over Cut
L
ap
φD
h
φDc
Tool dia.
φd
C
(mm) (mm)
SKGTYPE
Tooling by DIJET
C019
SKS G II
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 5N No. of teeth 5N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
(C50,C55)
Below 250HB
JC8050
(JC8118)
SPNW10
~150 1.5 ~32 1,020 7,340 ~150 1.5 ~32 1,020 9,180
200 1.2 ~32 1,020 7,340 200 1.5 ~32 1,020 9,180
250 0.8 ~32 890 5,340 250 1.2 ~32 890 6,680
300 0.6 ~32 830 4,980 300 1 ~32 830 6,230
350 0.5 ~32 830 4,650 350 0.5 ~32 830 5,810
Die steel
(1.2344,1.2379)
Below 255HB
JC8050
(JC8118)
SPNW10
~150 1.5 ~32 1,020 7,340 ~150 1.5 ~32 1,020 9,180
200 1.2 ~32 1,020 7,340 200 1.5 ~32 1,020 9,180
250 0.8 ~32 890 5,340 250 1.2 ~32 890 6,680
300 0.6 ~32 830 4,980 300 1 ~32 830 6,230
350 0.5 ~32 830 4,650 350 0.5 ~32 830 5,810
Mold steel
(1.2311,P20)
30-36HRC
JC8050
(JC8118)
SPNW10
~150 1.5 ~32 1,020 7,340 ~150 1.5 ~32 1,020 9,180
200 1.2 ~32 1,020 7,340 200 1.5 ~32 1,020 9,180
250 0.8 ~32 890 5,340 250 1.2 ~32 890 6,680
300 0.6 ~32 830 4,980 300 1 ~32 830 6,230
350 0.5 ~32 830 4,650 350 0.5 ~32 830 5,810
Mold steel
(1.2311,P21)
38-43HRC
JC8118
(JC8050)
SPNW10
~150 1.2 ~32 700 4,200 ~150 1.2 ~32 700 5,250
200 1 ~32 700 4,200 200 1.2 ~32 700 5,250
250 0.7 ~32 640 3,840 250 1 ~32 640 4,800
300 0.6 ~32 510 2,860 300 0.5 ~32 510 3,570
350 – – – – 350 – – – –
Hardened die
steel
(1.2344, 1.2379)
42-52HRC
JC8118
SPNW10
~150 1 ~32 640 3,580 ~150 1 ~32 640 4,480
200 0.8 ~32 640 3,330 200 0.8 ~32 640 4,160
250 0.6 ~32 640 3,070 250 0.6 ~32 640 3,840
300 – – – – 300 – – – –
350 – – – – 350 – – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
SPNW10
~150 1.5 ~32 1,150 8,280 ~150 1.5 ~32 1,150 10,350
200 1.5 ~32 1,150 8,280 200 1.5 ~32 1,150 10,350
250 1.2 ~32 1,150 6,900 250 1.2 ~32 1,150 8,630
300 0.8 ~32 1,020 6,120 300 0.8 ~32 1,020 7,650
350 0.5 ~32 1,020 6,120 350 0.5 ~32 1,020 7,650
Stainless steel
Below 250HB
JC7550
SPET10
SPMT10
~150 1 ~32 950 4,940 ~150 1 ~32 950 6,180
200 1 ~32 950 4,940 200 1 ~32 950 6,180
250 0.8 ~32 830 3,980 250 0.8 ~32 830 4,980
300 0.6 ~32 760 3,040 300 0.6 ~32 760 3,800
350 0.4 ~32 640 2,560 350 0.4 ~32 640 3,200
Titanium alloy
(Ti-6Al-4V)
JC7550
SPET10
SPMT10
~150 1 ~32 380 910 ~150 1 ~32 380 1,140
200 0.8 ~32 380 910 200 0.8 ~32 380 1,140
250 0.6 ~32 380 760 250 0.6 ~32 380 950
300 0.4 ~32 380 610 300 0.4 ~32 380 760
350 – – – – 350 – – – –
RECOMMENDED CUTTING CONDITIONS
Facemill type (Insert 10-type)
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The gure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed
per tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
SKGTYPE
Indexable Tools
C020
Tooling by DIJET
Indexable Tools
SKS G II
Work
Materials
Insert
Grades
Tool dia. (mm)
63 63/66 80
No. of teeth 5N No. of teeth 6N No. of teeth 6N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/
min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/
min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/
min)
Carbon steel
(C50,C55)
Below 250HB
JC8050
(JC8118)
SPNW10
~150 1.5 ~44 810 7,290 ~150 1.5 ~44 810 8,750 ~150 1.5 ~60 640 6,910
200 1.5 ~44 810 7,290 200 1.5 ~44 810 8,750 200 1.5 ~60 640 6,910
250 1.2 ~44 710 5,330 250 1.2 ~42 710 6,390 250 1.2 ~55 560 5,040
300 1 ~44 660 4,950 300 1 ~42 660 5,940 300 1 ~55 520 4,680
350 0.5 ~44 660 4,620 350 0.5 ~42 660 5,540 350 0.5 ~55 520 4,370
Die steel
(1.2344,1.2379)
Below 255HB
JC8050
(JC8118)
SPNW10
~150 1.5 ~44 810 7,290 ~150 1.5 ~44 810 8,750 ~150 1.5 ~60 640 6,910
200 1.5 ~44 810 7,290 200 1.5 ~44 810 8,750 200 1.5 ~60 640 6,910
250 1.2 ~44 710 5,330 250 1.2 ~42 710 6,390 250 1.2 ~55 560 5,040
300 1 ~44 660 4,950 300 1 ~42 660 5,940 300 1 ~55 520 4,680
350 0.5 ~44 660 4,620 350 0.5 ~42 660 5,540 350 0.5 ~55 520 4,370
Mold steel
(1.2311,P20)
30-36HRC
JC8050
(JC8118)
SPNW10
~150 1.5 ~44 810 7,290 ~150 1.5 ~44 810 8,750 ~150 1.5 ~60 640 6,910
200 1.5 ~44 810 7,290 200 1.5 ~44 810 8,750 200 1.5 ~60 640 6,910
250 1.2 ~44 710 5,330 250 1.2 ~42 710 6,390 250 1.2 ~55 560 5,040
300 1 ~44 660 4,950 300 1 ~42 660 5,940 300 1 ~55 520 4,680
350 0.5 ~44 660 4,620 350 0.5 ~42 660 5,540 350 0.5 ~55 520 4,370
Mold steel
(1.2311,P21)
38-43HRC
JC8118
(JC8050)
SPNW10
~150 1.2 ~44 560 4,200 ~150 1.2 ~44 560 5,040 ~150 1.2 ~60 440 3,960
200 1.2 ~44 560 4,200 200 1.2 ~44 560 5,040 200 1.2 ~60 440 3,960
250 1 ~44 510 3,830 250 1 ~42 510 4,590 250 1 ~55 400 3,600
300 0.5 ~44 400 2,800 300 0.5 ~42 400 3,360 300 0.5 ~55 320 2,690
350 – – – – 350 – – – – 350 – – – –
Hardened die
steel
(1.2344, 1.2379)
42-52HRC
JC8118
SPNW10
~150 1 ~44 510 3,570 ~150 1 ~44 510 4,280 ~150 1 ~60 400 3,360
200 0.8 ~44 510 3,320 200 0.8 ~44 510 3,980 200 0.8 ~60 400 3,120
250 0.6 ~44 510 3,060 250 0.6 ~42 510 3,670 250 0.6 ~55 400 2,880
300 – – – – 300 – – – – 300 – – – –
350 – – – – 350 – – – – 350 – – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
SPNW10
~150 1.5 ~44 910 8,190 ~150 1.5 ~44 910 9,830 ~150 1.5 ~60 720 7,780
200 1.5 ~44 910 8,190 200 1.5 ~44 910 9,830 200 1.5 ~60 720 7,780
250 1.2 ~44 910 6,830 250 1.2 ~42 910 8,190 250 1.2 ~55 720 6,480
300 0.8 ~44 810 6,080 300 0.8 ~42 810 7,290 300 0.8 ~55 640 5,760
350 0.5 ~44 810 6,080 350 0.5 ~42 810 7,290 350 0.5 ~55 640 5,760
Stainless steel
Below 250HB
JC7550
SPET10
SPMT10
~150 1.2 ~44 760 5,320 ~150 1.2 ~44 760 6,380 ~150 1.2 ~60 600 5,040
200 1 ~44 760 4,940 200 1 ~44 760 5,930 200 1 ~60 600 4,680
250 0.8 ~44 660 3,960 250 0.8 ~42 660 4,750 250 0.8 ~55 520 3,740
300 0.6 ~44 610 3,050 300 0.6 ~42 610 3,660 300 0.6 ~55 480 2,880
350 0.5 ~44 510 2,550 350 0.5 ~42 510 3,060 350 0.5 ~55 400 2,400
Titanium alloy
(Ti-6Al-4V)
JC7550
SPET10
SPMT10
~150 1 ~44 300 900 ~150 1 ~44 300 1,080 ~150 1 ~60 240 860
200 0.8 ~44 300 900 200 0.8 ~44 300 1,080 200 0.8 ~60 240 860
250 0.6 ~44 300 750 250 0.6 ~42 300 900 250 0.6 ~55 240 720
300 0.4 ~44 300 600 300 0.4 ~42 300 720 300 0.4 ~55 240 580
350 – – – – 350 – – – – 350 – – – –
RECOMMENDED CUTTING CONDITIONS
Facemill type (Insert 10-type)
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The gure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed
per tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
SKGTYPE
Tooling by DIJET
C021
Work
Materials
Insert
Grades
Tool dia. (mm)
50/52 63
No. of teeth 4N No. of teeth 4N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
(C50,C55)
Below 250HB
JC8050
(JC8118)
SPNW14
~150 2 ~28 890 6,410 ~150 2 ~40 710 5,110
200 1.8 ~28 890 6,410 200 1.8 ~40 710 5,110
250 1.5 ~28 830 4,980 250 1.5 ~40 660 3,960
300 0.8 ~28 760 4,560 300 0.8 ~40 610 3,660
350 0.6 ~28 640 3,580 350 0.6 ~40 510 2,860
Die steel
(1.2344,1.2379)
Below 255HB
JC8050
(JC8118)
SPNW14
~150 2 ~28 890 6,410 ~150 2 ~40 710 5,110
200 1.8 ~28 890 6,410 200 1.8 ~40 710 5,110
250 1.5 ~28 830 4,980 250 1.5 ~40 660 3,960
300 0.8 ~28 760 4,560 300 0.8 ~40 610 3,660
350 0.6 ~28 640 3,580 350 0.6 ~40 510 2,860
Mold steel
(1.2311,P20)
30-36HRC
JC8050
(JC8118)
SPNW14
~150 2 ~28 890 6,410 ~150 2 ~40 710 5,110
200 1.8 ~28 890 6,410 200 1.8 ~40 710 5,110
250 1.5 ~28 830 4,980 250 1.5 ~40 660 3,960
300 0.8 ~28 760 4,560 300 0.8 ~40 610 3,660
350 0.6 ~28 640 3,580 350 0.6 ~40 510 2,860
Mold steel
(1.2311,P21)
38-43HRC
JC8118
(JC8050)
SPNW14
~150 1.6 ~28 640 3,840 ~150 1.6 ~40 510 3,060
200 1.4 ~28 640 3,840 200 1.4 ~40 510 3,060
250 1.2 ~28 640 3,840 250 1.2 ~40 510 3,060
300 0.7 ~28 510 2,860 300 0.7 ~40 400 2,240
350 – – – – 350 – – – –
Hardened die
steel
(1.2344, 1.2379)
42-52HRC
JC8118
SPNW14
~150 1 ~28 570 2,740 ~150 1 ~40 450 2,160
200 1 ~28 570 2,280 200 1 ~40 450 1,800
250 0.8 ~28 570 1,820 250 0.8 ~40 450 1,440
300 0.5 ~28 450 1,260 300 0.5 ~40 350 980
350 – – – – 350 – – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
SPNW14
~150 2 ~28 1,150 8,280 ~150 2 ~40 910 6,550
200 1.8 ~28 1,150 8,280 200 1.8 ~40 910 6,550
250 1.5 ~28 1,150 6,900 250 1.5 ~40 910 5,460
300 0.8 ~28 1,020 6,120 300 0.8 ~40 810 4,860
350 0.6 ~28 1,020 5,710 350 0.6 ~40 810 4,540
RECOMMENDED CUTTING CONDITIONS
Facemill type (Insert 14-type)
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The gure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed
per tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
SKS G II
SKGTYPE
Indexable Tools
C022
Tooling by DIJET
Indexable Tools
SKS G II
RECOMMENDED CUTTING CONDITIONS
Work
Materials
Insert
Grades
Tool dia. (mm)
66 80
No. of teeth 5N No. of teeth 5N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
(C50,C55)
Below 250HB
JC8050
(JC8118)
SPNW14
~150 2 ~44 680 6,120 ~150 2 ~56 600 5,400
200 1.8 ~44 680 6,120 200 1.8 ~56 600 5,400
250 1.5 ~44 630 4,730 250 1.5 ~56 560 4,200
300 0.8 ~44 580 4,350 300 0.8 ~56 520 3,900
350 0.6 ~44 480 3,360 350 0.6 ~56 440 3,080
Die steel
(1.2344,1.2379)
Below 255HB
JC8050
(JC8118)
SPNW14
~150 2 ~44 680 6,120 ~150 2 ~56 600 5,400
200 1.8 ~44 680 6,120 200 1.8 ~56 600 5,400
250 1.5 ~44 630 4,730 250 1.5 ~56 560 4,200
300 0.8 ~44 580 4,350 300 0.8 ~56 520 3,900
350 0.6 ~44 480 3,360 350 0.6 ~56 440 3,080
Mold steel
(1.2311,P20)
30-36HRC
JC8050
(JC8118)
SPNW14
~150 2 ~44 680 6,120 ~150 2 ~56 600 5,400
200 1.8 ~44 680 6,120 200 1.8 ~56 600 5,400
250 1.5 ~44 630 4,730 250 1.5 ~56 560 4,200
300 0.8 ~44 580 4,350 300 0.8 ~56 520 3,900
350 0.6 ~44 480 3,360 350 0.6 ~56 440 3,080
Mold steel
(1.2311,P21)
38-43HRC
JC8118
(JC8050)
SPNW14
~150 1.6 ~44 480 3,600 ~150 1.6 ~56 400 3,000
200 1.4 ~44 480 3,600 200 1.4 ~56 400 3,000
250 1.2 ~44 480 3,600 250 1.2 ~56 400 3,000
300 0.7 ~44 390 2,730 300 0.7 ~56 320 2,240
350 – – – – 350 – – – –
Hardened die
steel
(1.2344, 1.2379)
42-52HRC
JC8118
SPNW14
~150 1 ~44 430 2,580 ~150 1 ~56 360 2,160
200 1 ~44 430 2,150 200 1 ~56 360 1,800
250 0.8 ~44 430 1,720 250 0.8 ~56 360 1,440
300 0.5 ~44 340 1,190 300 0.5 ~56 280 980
350 – – – – 350 – – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
SPNW14
~150 2 ~44 870 7,830 ~150 2 ~56 720 6,480
200 1.8 ~44 870 7,830 200 1.8 ~56 720 6,480
250 1.5 ~44 870 6,530 250 1.5 ~56 720 5,400
300 0.8 ~44 770 5,780 300 0.8 ~56 640 4,800
350 0.6 ~44 770 5,390 350 0.6 ~56 640 4,480
Facemill type (Insert 14-type)
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The gure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed
per tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
SKGTYPE
Tooling by DIJET
C023
SKS G II
RECOMMENDED CUTTING CONDITIONS
Work
Materials
Insert
Grades
Tool dia. (mm)
100 125
No. of teeth 6N No. of teeth 6N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
(C50,C55)
Below 250HB
JC8050
(JC8118)
SPNW14
~150 2 ~70 480 5,180 ~150 2 ~87 380 4,100
200 1.8 ~70 480 5,180 200 1.8 ~87 380 4,100
250 1.5 ~70 450 4,050 250 1.5 ~87 360 3,240
300 0.8 ~70 410 3,690 300 0.8 ~87 330 2,970
350 0.6 ~70 350 2,940 350 0.6 ~87 280 2,350
Die steel
(1.2344,1.2379)
Below 255HB
JC8050
(JC8118)
SPNW14
~150 2 ~70 480 5,180 ~150 2 ~87 380 4,100
200 1.8 ~70 480 5,180 200 1.8 ~87 380 4,100
250 1.5 ~70 450 4,050 250 1.5 ~87 360 3,240
300 0.8 ~70 410 3,690 300 0.8 ~87 330 2,970
350 0.6 ~70 350 2,940 350 0.6 ~87 280 2,350
Mold steel
(1.2311,P20)
30-36HRC
JC8050
(JC8118)
SPNW14
~150 2 ~70 480 5,180 ~150 2 ~87 380 4,100
200 1.8 ~70 480 5,180 200 1.8 ~87 380 4,100
250 1.5 ~70 450 4,050 250 1.5 ~87 360 3,240
300 0.8 ~70 410 3,690 300 0.8 ~87 330 2,970
350 0.6 ~70 350 2,940 350 0.6 ~87 280 2,350
Mold steel
(1.2311,P21)
38-43HRC
JC8118
(JC8050)
SPNW14
~150 1.6 ~70 320 2,880 ~150 1.6 ~87 250 2,250
200 1.4 ~70 320 2,880 200 1.4 ~87 250 2,250
250 1.2 ~70 320 2,880 250 1.2 ~87 250 2,250
300 0.7 ~70 250 2,100 300 0.7 ~87 200 1,680
350 – – – – 350 – – – –
Hardened die
steel
(1.2344, 1.2379)
42-52HRC
JC8118
SPNW14
~150 1 ~70 290 2,090 ~150 1 ~87 230 1,660
200 1 ~70 290 1,740 200 1 ~87 230 1,380
250 0.8 ~70 290 1,390 250 0.8 ~87 230 1,100
300 0.5 ~70 220 920 300 0.5 ~87 180 760
350 – – – – 350 – – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
SPNW14
~150 2 ~70 570 6,160 ~150 2 ~87 460 4,970
200 1.8 ~70 570 6,160 200 1.8 ~87 460 4,970
250 1.5 ~70 570 5,130 250 1.5 ~87 460 4,140
300 0.8 ~70 510 4,590 300 0.8 ~87 410 3,690
350 0.6 ~70 510 4,280 350 0.6 ~87 410 3,440
Facemill type (Insert 14-type)
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The gure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed
per tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
SKGTYPE
Indexable Tools
C024
Tooling by DIJET
Indexable Tools
RECOMMENDED CUTTING CONDITIONS
Work
Materials
Insert
Grades
Tool dia. (mm)
160
No. of teeth ZN
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
(C50,C55)
Below 250HB
JC8050
(JC8118)
SPNW14
~150 2 ~112 300 3,780
200 1.8 ~112 300 3,780
250 1.5 ~112 280 2,940
300 0.8 ~112 260 2,730
350 0.6 ~112 220 2,160
Die steel
(1.2344,1.2379)
Below 255HB
JC8050
(JC8118)
SPNW14
~150 2 ~112 300 3,780
200 1.8 ~112 300 3,780
250 1.5 ~112 280 2,940
300 0.8 ~112 260 2,730
350 0.6 ~112 220 2,160
Mold steel
(1.2311,P20)
30-36HRC
JC8050
(JC8118)
SPNW14
~150 2 ~112 300 3,780
200 1.8 ~112 300 3,780
250 1.5 ~112 280 2,940
300 0.8 ~112 260 2,730
350 0.6 ~112 220 2,160
Mold steel
(1.2311,P21)
38-43HRC
JC8118
(JC8050)
SPNW14
~150 1.6 ~112 200 2,100
200 1.4 ~112 200 2,100
250 1.2 ~112 200 2,100
300 0.7 ~112 160 1,570
350 – – – –
Hardened die
steel
(1.2344, 1.2379)
42-52HRC
JC8118
SPNW14
~150 1 ~112 180 1,510
200 1 ~112 180 1,260
250 0.8 ~112 180 1,010
300 0.5 ~112 140 690
350 – – – –
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
SPNW14
~150 2 ~112 360 4,540
200 1.8 ~112 360 4,540
250 1.5 ~112 360 3,780
300 0.8 ~112 320 3,360
350 0.6 ~112 320 3,140
Facemill type (Insert 14-type)
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The gure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed
per tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
SKS G II
SKGTYPE
Tooling by DIJET
C025
SKS Extreme
•
Achieve high metal removal rate by double side 6 cutting edges insert
Double side usable!
FEATURES
EXSKSTYPE
Indexable Tools
C026
Tooling by DIJET
Indexable Tools
SKS Extreme
• Insert thickness 7.5mm gives 1.5 times stronger than conventional tools.
Insert thickness 7.5mm
• Inclined dovetail seat prevents movement of insert.
Inclined dovetail seat
• Stable high feed machining is possible even in case of L/Dc>6.
• High efcient pocket milling by excellent ramping and helical interpolation.
• PVD coated grade <JC7560> against thermal shock
Section
Ti based nitride layer with excellent welding resistance and low friction
Al-Cr based nitride layer with oxidation and thermal resistance
Ti-Al based nitride layer with wear and thermal resistance
Adhesion layer
Substrate with thermal crack resistance and thermal shock resistance
In case of rough milling, JC7560 improve heat fracture resistance and
impact strength.
EXSKSTYPE
Tooling by DIJET
C027
Clamp Screw
SKS Extreme
Cat. No. Stock
EXSKS-4050R-22
EXSKS-4052R-22
EXSKS-5063R-22
EXSKS-5063R-27
EXSKS-5066R-27
EXSKS-6080R-27
EXSKS-7100R-32
EXSKS-8125R-40
EXSKS-9160R-40
No.
of
flutes
4
4
5
5
5
6
7
8
9
Dc
50
52
63
63
66
80
100
125
160
L
f
55
50
50
50
50
55
55
55
55
d d
1
40
40
48
48
48
65
85
100
100
22
22
22
27
27
27
32
40
40
9.6
17
17
20
20
37
45
60
85
a
10.4
10.4
10.4
12.4
12.4
12.4
14.4
16.4
16.4
Note) 1. All cutters are supplied without inserts.
2. Please refer page C031-C032 for recommended cutting conditions.
3.
*
mark shows: these cutter bodies are equipped with the set bolt because of
the specified bolt size.
Except for these cutter bodies, please use the set bolt equipped with arbor.
b
6.3
6.3
6.3
7
7
7
8
9
9
ℓ
19
20
20
22
22
22
32
35
35
Set Bolt
M10x1.5x25*
M10
M10
M12x1.75x30*
M12x1.75x30*
M12
M16
M20
M20
Weight
(kg)
Clamp
bolt
Fig.
0.3
0.4
0.5
0.5
0.5
0.9
1.7
2.7
3.9
3
1
1
1
1
2
2
2
2
Recommended Torque
(N
·
m)
BODY
Fig.1: Through coolant hole Fig. 3: Through coolant hole
Fig. 2: Without coolant hole
Dimensions (mm)
D
b
5.5CSW-513H
Set bolt built into the cutter body
Head cap screw
(JIS Standard)
Metric Bore Type
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
EXSKSTYPE
Indexable Tools
C028
Tooling by DIJET
Indexable Tools
SKS Extreme
Cat. No. Tolerance
Dimensions (mm) PVD coated
A T B
r
JC7560 JC8118
WNMU090720ZER-PM M
14 7.66 1.94 2
Clamp screw
CSW-513H
Wrench
A-20
B
A
r
T
CUTTING PERFORMANCE
Cutting Force Comparison
Cutting condition
Mat‘l: S50C (C50)
Tool dia.: 63mm
Vc=150m/min, fz=1.5mm/t
a
p=1.5mm,
a
e=40mm
(N)
6,000
5,000
4,000
3,000
2,000
1,000
0
18% reduction from conventional tool
10% reduction from competitor D
DOWN!
Conventional Competitor D EXSKS type
X (Feed force)
Y (Main force)
Z (Back force)
Resultant force
INSERTS
10 inserts per case
PARTS
EXSKSTYPE
Tooling by DIJET
C029
SKS Extreme
CASE STUDIES
1. High feed machining on mold steel
Surface roughing
EXSKS achieved high metal removal
rate (Q=756cm
3
/ min) by 2.4 times
compared with conventional tool and
showed normal wear after machining
80min.
2. High feed machining on die structure part
Rough face milling
Overhung length: 220mm
No chatter, very smooth cutting.
Achieved high metal removal rate by
1.9 times and longer tool life by 1.5
times compared with competitor D.
Able to machining for 5 hours.
Part name
Material
Hardness
Tool No.
Insert No.
Cutting
speed
Feed
speed
ap (mm)
ae (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Insert No.
Cutting
speed
Feed
speed
ap (mm)
ae (mm)
Coolant
Machine
n
V
c
V
f
f
z
n
V
c
V
f
f
z
Cavity mold
Mold steel (heat-treated)
30-34HRC
EXSKS-7100R
WNMU090720ZER-PM (JC7560)
325min
-1
102m/min
3,980mm/min
1.75mm/t
2.5mm
76mm
Dry
Vertical MC (24kW)
Die structure part
FC350 (GG35)
-
EXSKS-6080R
WNMU090720ZER-PM (JC7560)
500min
-1
125m/min
5,000mm/min
1.66mm/t
3mm
47mm
Dry
Double column MC
WorkWork ToolTool Cutting conditions Cutting conditions
Result
Result
EXSKSTYPE
Indexable Tools
C030
Tooling by DIJET
Indexable Tools
SKS Extreme
Corner radius for
programming Over cut Remains
R3.0 0 1.41
R3.5 0 1.30
R4.0 0.025 1.19
Cat. No.
Tool
dia.
Dc
(mm)
Effective
cutting
dia.
(mm)
Max.
depth of
cut
a
p
(mm)
Ramping Helical interpolation
Max. drilling
depth
(mm)
Max.ramping
angleθ°
Total cutting length L(m)
at max.
a
p
Min. bore dia.
D
h min (mm)
Max. bore
dia.
D
h max (mm)
EXSKS-*050 50 33.7 3 2°2471.6 68 96 2
EXSKS-*052 52 35.7 3 2°2471.6 72 100 2
EXSKS-*063 63 46.7 3 3° 57.3 94 122 2
EXSKS-*066 66 49.7 3 2°4263.7 100 128 2
EXSKS-*080 80 63.6 3 2°1874.7 128 156 2
EXSKS-*100 100 83.6 3 1°42101. 1 168 196 2
EXSKS-*125 125 108.5 3 1°18132.2 218 246 2
EXSKS-*160 160 143.5 3 1° 171.9 288 316 2
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long continous chips may come out in case of drilling, confirm the safe cutting conditions.
(mm)
Over cut
8.2
Remains
Corner radius for programming
Dh
dc
L
Definition of corner for programming
Instructions for profile milling
Ramping Helical interpolation
Calculation of tool pass dia.
dc = Dh – Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circle should not
exceed max. depth of cut
a
p.
Down cutting is recommended.Tool pass
rotation should be counter-clockwise.
Tool dia.Dc
a
p
8°
EXSKSTYPE
Tooling by DIJET
C031
SKS Extreme
RECOMMENDED CUTTING CONDITIONS
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
ℓ: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The gure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed
per tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
EXSKSTYPE
Indexable Tools
C032
Tooling by DIJET
Indexable Tools
SKS Extreme
RECOMMENDED CUTTING CONDITIONS
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
ℓ: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The gure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed
per tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
EXSKSTYPE
Tooling by DIJET
C033
Face Mill Type: 40 160 End Mill Type: 16 50 Modular Type : 16 40
End Mill Type/ Modular Type
Face Mill Type
G-Body
CARBIDE
SHIM SKS-RS
TYPE
Adopted ultra-rigid "G-Body" improved body
durability and tool life
by 30% or more.
Carbide shim prevents body damage and
improved security when insert was broken.
Tool stability gives longer
tool life.
Pocket Milling
Face Milling
Copy Milling
Helical Interpolation
Plunge Milling
Pocket Milling
Face Milling
Copy Milling
Helical Interpolation
TYPE
HIGH FEED DIEMASTER
ACHIEVED SUPER HIGH FEED UPTO 4mm PER TOOTH
INCREASED PRODUCTIVITY
LOWER CUTTING FORCE !
Tooling by DIJET
Indexable Tools
High Feed Diemaster
Positive axial rake (+8 degree): Over 20mm
Adopted new double clamp system
3 cutting edges economical insert
Larger size Inserts version for
severe interrupted cutting and
large size cutter.
In case of over 250mm overhung
length and severe interrupted
cutting, recommend to use
10 type insert.
WDMW080520ZTR WDMW10X620ZTR
08 type insert (left) &
10 type insert (right)
FEATURES
High efficient machining is possible with long overhung by controlling the cutting forces in case of deeper
machining.
10 type insert for severe interrupted cutting.
SKSTYPE
Indexable Tools
C034
Tooling by DIJET
Indexable Tools
High Feed Diemaster
SKSTYPE
Type
Cat. No.
Dimensions (mm) Applicable
Inserts Fig.
Dc L
f
D
b
dd
1
a b ℓ
SKS-3040R-06-16
340 45 37 16 14 8.4 5.6 18 0.3 WD
※※06...
1
SKS-3050R-08-22
350 50 47 22 16.5 10.4 6.3 20 0.4 1
SKS-4050R-08-22
450 50 47 22 16.5 10.4 6.3 20 0.4 1
SKS-4052R-08-22
452 50 47 22 17 10.4 6.3 20 0.4 1
SKS-4063R-08-22
463 50 60 22 17 10.4 6.3 20 0.7 WD
※※08...
1
SKS-4063R-08-27
463 50 60 27 20 12.4 7 22 0.7 1
Metric
SKS-4066R-08-27
466 50 61 27 20 12.4 7 22 0.7 1
Bore
SKS-5080R-08-27
580 55 76 27 37 12.4 7 22 1. 6 2
SKS-6100R-08-32
6100 55 96 32 45 14.4 8 32 1. 9 2
SKS-3050R-10-22
350 65 47 22 9.6 10.4 6.3 19 0.7 3
SKS-4063R-10-22
463 50 60 22 17 10.4 6.3 20 0.5 1
SKS-4063R-10-27
463 50 60 27 20 12.4 7 22 0.5 1
SKS-5080R-10-27
580 55 76 27 37 12.4 7 22 1. 4 WD
※※10...
2
SKS-6100R-10-32
6100 55 96 32 45 14.4 8 32 1. 7 2
SKS-6125R-10-40
6125 55 85 40 60 16.4 9 35 3.1 2
SKS-7160R-10-40
7160 55 120 40 85 16.4 9 35 4.6 2
Standard Type
BODY / FACE MILL TYPE
Fig.1
Through Coolant Hole Fig.2 Without Coolant Hole Fig.3 With Coolant Hole
Note) 1. All cutters are supplied without inserts.
2. Please refer page C027-C032 for recommended cutting conditions.
3. In case of using double clamp type please refer page C009.
Modular Head Type
Please refer Page B012
a
a
φφ
Dc
b
b
ℓ
ℓ
Lf
Lf
Db Db
d1
Dc
d1
a
Db
φ
Lf
b
ℓ
d1
Dc
Setbolt
built into
the cutter
body
M10
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Stock
No.
of
flutes
Weight
(
kg)
Tooling by DIJET
C035
High Feed Diemaster
SKSTYPE
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Fine Pitch Type
Type Cat. No.
Stock
SKS-5050R-06-22
SKS-5052R-06-22
Metric
Bore
SKS-5063R-08-22
SKS-5063R-08-27
SKS-5066R-08-27
SKS-6080R-08-27
No.
of
flutes
5
5
5
5
5
6
Dc
50
52
63
63
66
80
L
f
50
50
50
50
50
55
47
47
60
60
61
76
d d
1
16.5
17
17
20
20
37
22
22
22
27
27
27
a
10.4
10.4
10.4
12.4
12.4
12.4
b
6.3
6.3
6.3
7
7
7
ℓ
Weight
Applicable
(kg)
20
20
20
22
22
22
0.4
0.6
0.7
0.7
0.7
1.2
Inserts Fig.
WD
06...
WD
06...
WD
08...
WD
08...
WD
08...
WD
08...
1
1
1
1
1
2
Modular Head Type
Please refer Page B012
BODY / FACE MILL TYPE
Fig.1
Through Coolant Hole
Fig.2
Without Coolant Hole
a
d
Dc
b
Lf
Db
d1
a
Db
d
Lf
b
d1
Dc
Dimensions (mm)
D
b
Note) 1. All cutters are supplied without inserts.
2. Please refer page C027-C032 for recommended cutting conditions.
3. In case of using double clamping mechanism type, please refer
page C009.
Indexable Tools
C036
Tooling by DIJET
Indexable Tools
High Feed Diemaster
SKSTYPE
Type
Cat. No.
Stock No.
of flutes
Dimensions (mm) Applicable
Inserts Fig.
Dc ℓ
2
ℓ
S
LDs
SKS-2016-20-S15
216 20 90 110 15 2
SKS-2016-50-S16
216 50 60 110 16 WO
04... 1
SKS-2017-20-S16
217 20 90 110 16 2
Regular
SKS-2020-50-S20
220 50 80 130 20 1
type
SKS-2021-50-S20
221 50 80 130 20 1
SKS-2025-60-S25
225 60 80 140 25 3
SKS-2026-60-S25
226 60 80 140 25 3
SKS-2032-70-S32
232 70 80 150 32 WD
08... 3
SKS-3032-70-S32
332 70 80 150 32 WD
06... 3
SKS-2016-20L-S15
216 20 130 150 15 2
SKS-2016-70-S16
216 70 80 150 16 W0
04... 1
Long
SKS-2017-20L-S16
217 20 130 150 16 2
type
SKS-2020-100-S20
220 100 80 180 20 1
SKS-2021-50L-S20
221 50 130 180 20 1
SKS-2025-120-S25
225 120 80 200 25 3
SKS-2026-60L-S25
226 60 140 200 25 3
Through Coolant Hole
BODY / END MILL TYPE
Fig.1
Fig.2
ℓ
2
(16, 17)
ℓ
2
L
L
ℓ s
ℓ s
WD
05...
WD
06...
WD
05...
WD
06...
Modular Head Type
Please refer Page B012
Note) 1. All cutters are supplied without inserts.
2. Please refer page C027-C029, C033-C034 for recommended cutting
conditions.
3. In case of using double clamping mechanism type, please refer
page C009.
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Ds
Ds
Dc
Dc
Tooling by DIJET
C037
High Feed Diemaster
SKSTYPE
Modular Head Type
Please refer Page B012
Note) 1. All cutters are supplied without inserts.
2. Please refer page C027-C029, C033-C034 for recommended cutting
conditions.
3. In case of using double clamping mechanism type, please refer
page C009.
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Type
Cat. No.
Stock No.
of flutes
Dimensions (mm) Applicable
Inserts Fig.
Dc ℓ
2
ℓ
S
LDs
Long
SKS-2032-120-S32 232 120 80 200 32
WD 08... 3
type
SKS-3032-120-S32 332 120 80 200 32
WD 06... 3
SKS-2020-130-S20 220 130 120 250 20 1
SKS-2021-50E-S20 221 50 200 250 20 1
Extra
SKS-2025-180-S25 225 180 120 300 25 3
Long
SKS-2026-60E-S25 226 60 240 300 25 3
SKS-2032-180-S32 232 180 120 300 32
WD 08... 3
SKS-3032-180-S32 332 180 120 300 32
WD 06... 3
Through Coolant Hole
ℓ2
L
ℓ
s
Fig.4
ℓ2
L
ℓ
s
Fig.3
WD 05...
WD 06...
BODY / END MILL TYPE
Applicable
Inserts
Clamp screw Clamp set Wrench
WO 04... TSW-2556H –A-08SD
WD 05... DSW-306H –A-10
WD 06... CSW-408H DCM-18 A-15T
FaceMillType
A-15
EndMillType
WD 08... DSW-4510H DCM-17 A-20
FaceMillType
A-20SD
EndMillType
WD 10... DSW-4512H DCM-17 A-20
Clamp Screw
TSW-2556H
DSW-306H
CSW-408H
DSW-4510H
DSW-4512H
Recommended Torque
(N
·
m)
PARTS
0.9
1.8
3.6
6.0
6.0
Dc
Dc
Ds
Ds
Indexable Tools
C038
Tooling by DIJET
Indexable Tools
High Feed Diemaster
SKSTYPE
Cat.No.
WOMW04T215ZER
WDMW050316ZER
WDMW050316ZTR
WDMW06T320ZER
WDMW06T320ZTR
WDMW080520ZER
WDMW080520ZTR
WDMW10X620ZER
WDMW10X620ZTR
M
A
Dimensions (mm)
6.5
8
8
10
10
13
13
16
16
T
2.8
3.2
3.2
3.97
3.97
5.5
5.5
6
6
B r
0.8
1
1
1.2
1.2
1.5
1.5
2
2
1.5
1.6
1.6
2
2
2
2
2
2
°
13
15
15
15
15
15
15
15
15
PVD coated
JC7560
Fig.1
Fig.1
Fig.1
Fig.5
Fig.7
JC8015
Fig.1
Fig.1
Fig.1
Fig.5
Fig.7
JC8050
Fig.1
Fig.4
Fig.1
Fig.4
Fig.1
Fig.4
Fig.5
Fig.4
Fig.7
Fig.1
B
A
r
T
°
Fig.5
B
A
r
T
°
Fig.2
B
A
r
T
°
Fig.6
B
A
r
T
°
Fig.3
B
A
r
T
°
Fig.4
B
A
r
T
°
Fig.7
B
A
r
T
Fig.8
B
A
r
T
INSERT WITHOUT CHIPBREAKER
Tolerance
10 inserts per case
JC5040
Fig.2
Fig.2
Fig.2
Fig.6
Fig.8
JC8118
◎ : First Choice, Good Condition
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Tooling by DIJET
C039
High Feed Diemaster
SKSTYPE
Cat. No.
WOMT04T215ZER
WDMT050316ZER
WDMT06T320ZER
WDMT080520ZER
WDMT10X620ZER
M
A
Dimensions (mm)
6.5
8
10
13
16
T
2.8
3.2
3.97
5.5
6
B
0.8
r
1.5
1
1.2
1.5
2
1.6
2
2
2
°
13
15
15
15
15
JC7560
Fig.11
Fig.10
Fig.10
Fig.10
Fig.10
PVD coated
JC8015
Fig.9
Fig.9
Fig.9
Fig.9
Fig.9
JC8050
Fig.11
Fig.10
Fig.10
Fig.10
Fig.10
Fig.9
PVD Coated
B
A
r
T
°
Fig.10
B
A
r
T
°
Fig.11
B
A
r
T
°
INSERT WITH CHIPBREAKER
10 inserts per case
Tolerance
JC8118
◎ : First Choice, Good Condition
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Indexable Tools
C040
Tooling by DIJET
Indexable Tools
High Feed Diemaster
Result
Result
Result
SKSTYPE
Overhung length: 200mm
Rough machining comparison among
3competitors. Competitors got 60m &
90m tool life, SKS achieved 150m and
was still able to continue.
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Stamping die
SKD11
Raw material
SKS-4063R-08
WDMW080520ZTR, JC5040
178m/min (900min
-1
)
2,520mm/min (0.7mm/t)
1mm
40mm
Dry
Vertical MC
Roughing
Metal removal rate: Q=115cm
3
/
min Overhung length: 150mm
Competitor‘s cutter (φ63-6N) got 80m
tool life. After machining 160m, SKS
showed normal wear (VB: only 0.09mm)
and was still able to continue. SKS
achieved over 2 times longer tool life
compared with competitor‘s cutter.
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Plasticmold
NAK80 Pre-hardened steel
39HRC
SKS-4063R-10-22 (4N)
WDMW10X620ZER, JC5118
138m/min, (700min
-1
)
3,200mm/min, (1.14mm/t)
0.8mm
45mm
Air blow
Horizontal MC
Overhung length: 100mm
Radius cutter:
Vf=2,800mm/min,
a
p=1mm,
Q=70cc/min,
Tool life: 45-60min/corner
SKS:Q=122.5cc/min
Tool life: 190min/corner
Improved the efficiency by 1.75 times and
tool life by 3 times or more compared with
radius cutter by combination of modular
head + carbide shank.
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Forging die
1.2714 Hot work tool steel
285HB
MSH-3032-M16 + MSN-M16-55-S32C
WDMW06T320ZTR, JC5040
180m/min, (1,790min
-1
)
7,000mm/min, (3.9mm/rev, 1.3mm/t)
0.7mm
25mm
Air blow
Vertical MC 11kw
CASE STUDIES
1. Machining tough die steel with bore for stamping die.
2. Improved tool life on plastic mold.
3. Improved efficiency & tool life on forging die by modular head + carbide shank.
WorkToolCutting conditions WorkToolCutting conditions WorkToolCutting conditions
Tooling by DIJET
C041
High Feed Diemaster
SKSTYPE
Cat. No.
Tool
dia.
Dc
(mm)
Effective
cutting
dia.
(mm)
Max. depth
of cut
a
p
(mm)
Ramping Helical interpolation
Max. drilling
depth
(mm)
Max.
ramping
angle °
Total cutting length L (mm)
at max.
a
p
Min. bore dia.
D
h min (mm)
Max. bore dia.
D
h max (mm)
SKS-2016
16 10.5 0.8 2°3020.6 25 29 0.3
SKS-2017
17 11. 5 0.8 2° 25.7 27 31 0.3
SKS-2020
20 12.7 1. 2 3° 22.9 30 37 0.5
SKS-2021
21 13.7 1. 2 2°3027.5 32 39 0.5
SKS-2025
25 15.9 1. 5 4° 21.5 33 46 1
SKS-2026
26 16.9 1. 5 3°3024.5 35 48 1
SKS-2030
30 20.9 1. 5 2°3034.4 43 56 1
SKS-2032
32 20 2 4° 28.6 41 60 1. 5
SKS-3032
32 22.8 1. 5 2°1538.1 47 60 1
SKS-3040-06
40 30.8 1. 5 1°3653.7 63 76 1
SKS-*050
50 38 2 2° 57.3 77 96 1. 5
SKS-3050-*-10
50 35.1 2.3 2°1857.3 71 96 1. 8
SKS-5050-06
50 40.8 1. 5 1°0959.8 83 96 1
SKS-*052
52 40 2 2° 57.3 81 100 1. 5
SKS-5052-06
52 42.8 1. 5 1°0662.5 87 100 1
SKS-*063
63 51 2 1°3076.4 103 122 1. 5
SKS-*063-10
63 48 2.3 2°2448.8 97 122 1. 8
SKS-*066
66 54 2 1°4281.8 109 128 1. 5
SKS-*080
80 68 2 1°1295.5 137 156 1. 5
SKS-*080-10
80 65 2.3 2° 65.9 131 156 1. 8
SKS-*100
100 88 2 1° 114.6 177 196 1. 5
SKS-*100-10
100 85 2.3 1°3087.8 171 196 1. 8
SKS-*125-10
125 110 2.3 1°12109.8 221 246 1. 8
SKS-*160-10
160 145 2.3 0°54146.4 291 316 1. 8
L
Helical interpolation
dc
Calculation of tool pass dia.
dc = Dh – Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circle should not
exceed max. depth of cut ap.
Down cutting is recommended
& tool pass rotation should be
counterclockwise.
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition
table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long continous chips may come out in case of drilling, confirm the safe cutting conditions.
Instructions for profile milling
Ramping
D
h
Tool dia.
Dc
ap
°
Indexable Tools
C042
Tooling by DIJET
Indexable Tools
High Feed Diemaster
SKSTYPE
Corner radius for
programming T K
r
W
a
p
A
1
04Type R1.5 (Recommended)
0.29 0 1. 5 2.7 0.8 0.8
R2
0.19 0.04
05Type R2 (Recommended)
0.35 0 1. 6 3.6 1.25 1. 2
R2.5
0.25 0.12
06Type R2.5 (Recommended)
0.44 0 2.0 4.5 1. 5 1. 5
R3
0.34 0.1
08Type
R3 (Recommended)
0.63 0
2.0 6.0 2.0 2.0
R3.5
0.54 0.14
R4
0.45 0.32
10Type
R3 (Recommended)
0.91 0
2.0 7. 4 2.5 2.5
R3.5
0.82 0.05
R4
0.72 0.19
programming
Remains: T
Corner radius for
Over cut: K
Work Materials
Cat. No. Grades
WOMW04T215ZER
WOMT04T215ZER
WDMW050316ZTR
WDMW050316ZER
WDMT050316ZER
WDMW06T320ZTR
WDMW06T320ZER
WDMT06T320ZER
WDMW080520ZTR
WDMW080520ZER
WDMT080520ZER
WDMW10X620ZTR
WDMW10X620ZER
WDMT10X620ZER
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5040
JC8050
JC7560
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
JC5118
JC8050
JC7560
Mold steel
NAK80, HPM1
(1.2311, P20)
38-43HRC
JC5118
JC8015
Die steel
SKD61, SKD11
(1.2344,1.2379)
Below 250HB
JC5040
JC8050
JC7560
r
W
Definition of corner radius for programming
Guidelines for selection of the Inserts
A
1
ap (Max. depth of cut)
Tooling by DIJET
C043
High Feed Diemaster
SKSTYPE
Work Materials
Cat. No. Grades
WOMW04T215ZER
WOMT04T215ZER
WDMW050316ZTR
WDMW050316ZER
WDMT050316ZER
WDMW06T320ZTR
WDMW06T320ZER
WDMT06T320ZER
WDMW080520ZTR
WDMW080520ZER
WDMT080520ZER
WDMW10X620ZTR
WDMW10X620ZER
WDMT10X620ZER
Work Materials
Cat. No. Grades
WOMW04T215ZER
WOMT04T215ZER
WDMW050316ZTR
WDMW050316ZER
WDMT050316ZER
WDMW06T320ZTR
WDMW06T320ZER
WDMT06T320ZER
WDMW080520ZTR
WDMW080520ZER
WDMT080520ZER
WDMW10X620ZTR
WDMW10X620ZER
WDMT10X620ZER
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
JC5118
JC8015
JC7560
Hardened die steel
SKD61, DAC, DHA
(1.2344,1.2379)
40-50HRC
JC5118
JC8015
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300 HB
JC5118
JC8015
Stainless steel
SUS304
Below 250HB
JC8050
JC7560
JC5118
•
WD
(O) MW Type: Without chipbreaker
•
WD (O)
MT Type: With chipbreaker
:
First Choice, Good Condition
:
Moderate Condition
:
Unfavorable Condition
:
Light Cutting
:
No good
Indexable Tools
C044
Tooling by DIJET
Indexable Tools
High Feed Diemaster
SKSTYPE
Work
Materials
Insert
Grades
Over-
hung
Length
ℓ
(mm)
Tool dia. (mm)
40 50/52
No. of teeth 3N No. of teeth 3N No. of teeth 4N No. of teeth 5N
ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW)
Carbon steel
S55C, S50C
(C50, C55)
Below 250HB
JC7560
(JC5040)
(JC8050)
150 0.8
1,200 3,600
4.0 1.2 830
3,730
8 1.2 830
4,970
10.7 1 950
6,500
11.2
200 0.6
800 3,000
2.5 1 700
3,150
5.6 1 700
4,200
7.5 0.8 950
6,000
8.3
250 0.4
600 2,700
1.5 1 570
2,570
4.6 1 570
3,420
6.1 0.6 830
5,240
5.4
300 – – – – 0.6 570
3,420
3.7 0.6 570
3,990
4.3 0.4 760
4,800
3.3
350 – – – – 0.4 570
3,420
2.5 0.4 570
3,990
2.9 0.3 760
4,800
2.5
400 – – – – – – – – – – – – – – – –
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-40HRC
JC5118
(JC7560)
(Below 36HRC)
150 0.8
1,200 3,600
4.4 1.2 830
3,730
8.6 1.2 830
4,980
11.5 1 950
6,500
12.5
200 0.6
800 3,000
2.8 1 700
3,150
6.1 1 700
4,200
8.1 0.8 950
6,000
9.2
250 0.3
600 2,700
1.2 0.8 570
2,570
4 0.8 570
3,420
5.3 0.6 830
5,240
6
300 – – – – 0.5 570
2,900
2.8 0.5 570
3,420
3.3 0.4 760
4,800
3.7
350 – – – – 0.3 570
2,900
1.7 0.3 570
3,420
2 0.3 760
4,800
2.8
400 – – – – – – – – – – – – – – – –
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
150 0.8
1,200 3,600
4.1 1.2 830
3,730
8 1.2 830
4,980
10.7 1 950
6,500
11.6
200 0.6
800 3,000
2.6 1 700
3,150
5.6 1 700
4,200
7.5 0.8 950
6,000
8.6
250 0.3
600 2,700
1.2 0.8 570
2,570
3.7 0.8 570
3,420
4.9 0.6 830
5,240
5.6
300 – – – – 0.5 570
2,900
2.6 0.5 570
3,420
3.1 0.4 760
4,800
3.4
350 – – – – 0.3 570
2,900
1.6 0.3 570
3,420
1.8 0.3 760
4,800
2.6
400 – – – – – – – – – –
–
– – – – –
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8015
100 0.8
640 1,500
2.7 1 570
1,720
4.8 1 570
2,280
6.3 0.8 600
3,000
6.7
150 0.6
500 1,200
1.6 0.8 450
1,340
3 0.8 450
1,800
4 0.6 480
2,160
3.6
200 0.3
400 960
0.6 0.6 380
1,150
1.9 0.6 380
1,520
2.5 0.4 400
1,800
2
250 – – – – 0.4 380
920
1 0.4 380
1,220
1.4 0.3 400
1,800
1.5
300 – – – – – – – – – – – – – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
JC8015
(JC7560)
150 1.2
1,000 4,500
5.5 1.5 830
4,480
8.6 1.5 830
5,980
11.5 1.2 950
7,600
11.7
200 0.8
800 3,600
3.0 1.2 700
3,780
6.1 1.2 700
5,040
8.1 1 950
7,120
9.1
250 0.5
600 2,700
1.4 1.2 570
3,080
4.7 1.2 570
4,100
6.3 1 830
6,220
8
300 – – – – 0.8 570
3,420
3.5 0.8 570
4,560
4.7 0.6 760
5,700
4.4
350 – – – – 0.6 570
3,420
2.6 0.6 570
4,560
3.5 0.5 760
5,700
3.7
400 – – – – – – – – – – – – – – – –
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
150 0.8
1,200 3,600
4.4 1.2 950
3,730
8.6 1.2 950
4,980
11.5 1 950
6,000
11.5
200 0.6
800 3,000
2.8 1.0 800
3,150
6.0 1.0 800
4,200
8.1 0.8 950
5,260
8.1
250 0.3
600 2,250
1.0 0.8 570
2,250
3.5 0.8 570
3,000
4.6 0.6 830
4,600
5.3
300 – – – – 0.5 570
2,250
2.2 0.5 570
3,000
2.9 0.4 760
4,210
3.2
350 – – – – 0.3 570
2,250
1.3 0.3 570
3,000
1.7 0.3 760
4,210
2.4
400 – – – – – – – – – – – – – – – –
1)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or spindle speed with
keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of over 250mm overhung length and severe interrupted cutting, use 10 type insert
cutter.
7) In case of unfavourable conditions, insert grade JC8050 is recommended.
RECOMMENDED CUTTING CONDITIONS
FACE MILL TYPE
a
p: Depth of cut,
n
: Spindle speed, Vf: Feed speed, Pc: Net power consumption
NOTE
ℓ: Overhung length
Tooling by DIJET
C045
High Feed Diemaster
SKSTYPE
Work
Materials
Insert
Grades
Over-
hung
Length
ℓ
(mm)
Tool dia. (mm)
63 63/66 80
No. of teeth 3N No. of teeth 4N No. of teeth 5N No. of teeth 5N
ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW)
Carbon steel
S55C, S50C
(C50, C55)
Below 250HB
JC7560
(JC5040)
(JC8050)
150 1.2 760
4,050
13.8 1.2 760
5,400
14.6 1 830
7,000
15.2 1.2 720
5,400
18.5
200 1.2 680
3,060
9 1.2 680
4,090
11 1 830
6,200
13.5 1.2 600
4,500
15.4
250 1 600
2,700
6.1 1 600
3,600
8.1 0.8 830
6,200
10.8 1.2 520
3,900
13.4
300 1 460
2,050
5.1 1 460
2,730
6.8 0.6 610
4,560
5.9 1 440
3,300
9.4
350 0.8 460
2,390
4.3 0.8 460
3,190
5.7 0.5 610
4,560
5 1 360
2,700
7.7
400 0.4 460
2,730
2.5 0.4 460
3,640
3.3 0.3 610
4,560
3 0.6 360
2,700
4.6
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-40HRC
JC5118
(JC7560)
(Below 36HRC)
150 1.2 760
3,420
9.9 1.2 760
4,560
13.3 1 830
6,200
15 1.2 600
4,500
16.6
200 1.2 680
3,060
8.9 1.2 680
4,080
11.9 1 830
6,200
15 1.2 520
3,900
14.4
250 1 600
2,700
6.5 1 600
3,600
8.7 0.8 830
6,200
12 1.2 440
3,300
12.2
300 0.8 460
2,050
4 0.8 460
2,730
5.3 0.6 610
4,560
6.6 1 360
2,700
8.3
350 0.6 460
2,390
3.5 0.6 460
3,090
4.5 0.5 610
4,560
5.5 0.8 360
2,700
6.6
400 0.4 460
2,390
2.3 0.4 460
3,090
3 0.3 610
4,560
3.3 0.6 360
2,700
5
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
150 1.2 760
3,420
9.2 1.2 760
4,560
12.3 1 830
6,200
14 1.2 600
4,500
15.4
200 1.2 680
3,060
8.3 1.2 680
4,080
11 1 830
6,200
14 1.2 520
3,900
13.4
250 1 600
2,700
6.1 1 600
3,600
8.1 0.8 830
6,200
11.2 1.2 440
3,300
11.3
300 0.8 460
2,050
3.7 0.8 460
2,730
4.9 0.6 610
4,560
6.2 1 360
2,700
7.7
350 0.6 460
2,390
3.2 0.6 460
3,090
4.2 0.5 610
4,560
5.1 0.8 360
2,700
6.2
400 0.4 460
2,390
2.2 0.4 460
3,090
2.8 0.3 610
4,560
3.1 0.6 360
2,700
4.6
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8015
100 1 450
1,350
4.7 1 450
1,800
6.3 0.8 480
2,400
6.7 1 360
1,800
8
150 1 380
1,140
4 1 380
1,520
5.3 0.8 400
2,000
5.6 1 360
1,800
8
200 0.8 380
1,140
3.2 0.8 380
1,520
4.3 0.6 400
2,000
4.2 1 300
1,500
6.7
250 0.7 300
900
2.2 0.7 300
1,200
2.9 0.5 320
1,600
2.8 0.9 240
1,200
4.8
300 0.5 300
720
1.3 0.5 300
960
1.7 0.4 320
1,280
1.8 0.7 240
960
3
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
JC8015
(JC7560)
150 1.5 910
4,910
11.9 1.5 910
6,550
15.9 1.2 910
8,200
15.9 1.5 720
6,480
19.9
200 1.5 680
3,670
8.9 1.5 680
4,900
11.9 1.2 910
7,500
14.5 1.5 600
5,400
16.6
250 1.5 600
3,150
7.6 1.5 600
4,200
10.2 1.2 660
5,450
10.6 1.5 520
4,680
14.4
300 1.2 460
2,480
4.8 1.2 460
3,310
6.4 1 600
4,950
8 1.5 440
3,960
12.2
350 1 460
2,760
4.5 1 460
3,680
5.9 0.8 600
4,950
6.4 1.2 360
4,320
10.6
400 0.6 460
2,760
2.7 0.6 460
3,680
3.6 0.5 600
4,950
4 0.8 360
4,320
7.1
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
150 1,2 760
3,000
8.7 1.2 760
4,000
11.6 1 830
5,440
13.2 1.2 600
3,900
14.4
200 1,2 680
2.670
7.8 1.2 680
3,560
10.3 1 830
5,440
13.2 1.2 520
3,380
12.5
250 1,0 600
2,350
5.7 1.0 600
3,130
7.6 0.8 830
5,440
10.5 1.2 440
2,860
10.5
300 0.8 460
1,800
3.5 0.8 460
2,400
4.6 0.6 610
4,000
5.8 1.0 360
2,340
7.2
350 0.6 460
1,800
2.6 0.6 460
2,400
3.5 0.5 610
4,000
4.8 0.8 360
2,340
5.8
400 0.4 460
1,800
1.8 0.4 460
2,400
2.3 0.3 610
4,000
2.9 0.6 360
2,340
4.3
RECOMMENDED CUTTING CONDITIONS
FACE MILL TYPE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or spindle speed with
keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of over 250mm overhung length and severe interrupted cutting, use 10 type insert
cutter.
7) In case of unfavourable conditions, insert grade JC8050 is recommended.
a
p: Depth of cut,
n
: Spindle speed, Vf: Feed speed, Pc: Net power consumption
NOTE
ℓ: Overhung length
Indexable Tools
C046
Tooling by DIJET
Indexable Tools
SKSTYPE
High Feed Diemaster
RECOMMENDED CUTTING CONDITIONS
FACE MILL TYPE
Work
Materials
Insert
Grades
Over-
hung
Length
ℓ
(mm)
Tool dia.(mm)
80 100 125 160
No. of teeth 6N No. of teeth 6N No. of teeth 6N No. of teeth 7N
ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW) ap
(mm) n
(min
-1
)
V
f
(mm/min)
P
c
(kW)
Carbon steel
S55C, S50C
(C50, C55)
Below 250HB
JC7560
(JC5040)
(JC8050)
150 1 720
6,900 19.1
1.2 570
5,130 22
1.5 460
4,140 27.7
1.5 360
3,780 32.4
200 1 720
6,400 17.7
1.2 480
4,320 18.5
1.5 460
4,140 27.7
1.5 360
3,780 32.4
250 0.8 720
6,400 14.1
1.2 420
3,730 16
1.5 400
3,600 24.1
1.5 360
3,780 32.4
300 0.6 480
4,270 7.1
1 350
3,150 11.3
1.5 380
3,420 22.9
1.5 320
3,360 28.8
350 0.5 480
4,270 5.9
1 290
2,610 9.3
1.2 380
3,420 18.3
1.5 300
3,150 27
400 0.3 480
4,270 3.5
0.6 290
2,610 5.6
1 380
3,420 15.3
1.2 300
3,150 21.6
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-40HRC
JC5118
(JC7560)
(Below 36HRC)
150 1 720
6,400 19.7
1.2 480
4,320 19.9
1.5 400
3,000 21.6
1.5 320
2,800 25.8
200 1 720
6,400 19.7
1.2 420
3,780 17.4
1.5 400
3,000 21.6
1.5 320
2,800 25.8
250 0.8 720
6,400 15.8
1.2 350
3,150 14.5
1.5 380
2,850 20.6
1.5 320
2,800 25.8
300 0.6 480
4,270 7.9
1 290
2,610 10
1.2 350
2,630 15.2
1.5 280
2,450 22.6
350 0.5 480
4,270 6.6
0.8 290
2,610 8
1 350
2,630 12.6
1.2 280
2,450 18.1
400 0.3 480
4,270 3.9
0.6 290
2,610 6
0.8 350
2,630 10.1
1 280
2,450 15.1
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
150 1 720
6,900 19.7
1.2 480
4,320 18.5
1.5 400
3,000 20.1
1.5 320
2,800 24
200 1 720
6,400 18.3
1.2 420
3,780 16.2
1.5 400
3,000 20.1
1.5 320
2,800 24
250 0.8 720
6,400 14.6
1.2 350
3,150 13.5
1.5 380
2,850 19.1
1.5 320
2,800 24
300 0.6 480
4,270 7.3
1 290
2,610 9.3
1.2 350
2,630 14.1
1.5 280
2,450 21
350 0.5 480
4,270 6.1
0.8 290
2,610 7.5
1 350
2,630 11.7
1.2 280
2,450 16.8
400 0.3 480
4,270 3.7
0.6 290
2,610 5.6
0.8 350
2,630 9.4
1 280
2,450 14
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8015
100 0.8 380
2,280 8.1
1 290
1,740 9.7
1 230
1,380 9.6
1 180
1,260 11.2
150 0.8 380
1,900 6.8
1 290
1,740 9.7
1 230
1,380 9.6
1 180
1,260 11.2
200 0.7 380
1,900 5.9
1 240
1,440 8
1 230
1,380 9.6
1 180
1,260 11.2
250 0.6 250
1,500 4
0.9 190
1,140 5.7
1 190
1,140 7.9
1 150
1,050 9.3
300 0.5 250
1,200 2.7
0.7 190
910 3.5
0.8 190
1,140 6.3
0.8 150
1,050 7.4
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
JC8015
(JC7560)
150 1.2 720
8,000 19.7
1.5 570
6,160 23.7
1.8 420
4,500 26
1.8 330
4,160 30.7
200 1.2 720
7,130 17.6
1.5 480
5,180 19.9
1.8 420
4,500 26
1.8 330
4,160 30.7
250 1.2 520
5,150 12.7
1.5 420
4,480 17.2
1.8 380
4,100 23.7
1.8 330
4,160 30.7
300 1.2 470
4,650 11.4
1.5 350
3,780 14.5
1.5 380
4,100 19.7
1.8 300
3,780 27.9
350 1 470
4,650 9.5
1.2 290
4,180 12.9
1.2 350
3,780 14.5
1.5 300
3,780 23.3
400 0.6 470
4,650 5.7
0.8 290
4,180 8.6
1 350
3,780 12.1
1.2 270
3,400 16.7
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
150 1 720
5,550 17.1
1.2 480
3,750 17.3
1.5 380
2,850 20.6
1.5 300
2,630 24.3
200 1 720
5,550 17.1
1.2 420
3,280 15.1
1.5 380
2,850 20.6
1.5 300
2,630 24.3
250 0.8 720
5,550 13.7
1.2 350
2,730 12.6
1.5 350
2,630 19
1.5 300
2,630 24.3
300 0.6 480
3,700 6.8
1.0 290
2,270 8.7
1.2 320
2,400 13.8
1.5 270
2,360 21.8
350 0.5 480
3,700 5.7
0.8 290
2,270 7.0
1 320
2,400 11.5
1.2 270
2,360 17.4
400 0.3 480
3,700 3.4
0.6 290
2,270 5.2
0.8 320
2,400 9.2
1 270
2,360 14.5
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or spindle speed with
keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of over 250mm overhung length and severe interrupted cutting, use 10 type insert
cutter.
7) In case of unfavourable conditions, insert grade JC8050 is recommended.
a
p: Depth of cut,
n
: Spindle speed, Vf: Feed speed, Pc: Net power consumption
NOTE
ℓ: Overhung length
Tooling by DIJET
C047
High Feed Diemaster
Work
Materials
Insert
Grades
Tool dia. (mm)
16/17 20/21/22 25/26
No. of teeth 2N No. of teeth 2N No. of teeth 2N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S55C, S50C
(C50, C55)
Below 250HB
JC7560
(JC5040)
(JC8050)
30 0.6 3,580 3,580 70 0.7 2,850 4,600 70 0.7 2,300 4,600
70 0.5 2,980 2,380 120 0.5 2,400 3,800 120 0.5 1,900 3,800
100 0.4 2,580 1,550 190 0.3 1,250 1,500 220 0.3 1,000 1,600
Moldsteel
HPM7, PX5,
NAK80, P20
(1.2311,P20)
30-43HRC
JC5118
(JC7560)
(Below 36HRC)
30 0.6 3,580 3,580 70 0.7 2,850 4,600 70 0.7 2,300 4,600
70 0.5 2,980 2,380 120 0.5 2,400 3,800 120 0.5 1,900 3,800
100 0.4 2,580 1,550 190 0.3 1,250 1,500 220 0.3 1,000 1,600
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
30 0.6 3,580 3,580 70 0.7 2,850 4,600 70 0.7 2,300 4,600
70 0.5 2,980 2,380 120 0.5 2,400 3,800 120 0.5 1,900 3,800
100 0.4 2,580 1,550 190 0.3 1,250 1,500 220 0.3 1,000 1,600
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
30 0.5 2,980 2,980 70 0.7 2,400 3,840 70 0.7 1,900 3,800
70 0.3 2,980 2,380 120 0.5 2,400 3,840 120 0.5 1,900 3,800
100 0.3 2,580 1,550 190 0.3 1,250 1,500 220 0.3 1,000 1,600
Hardened die steel
SKD61, DAC, DHA
(1.23441, 1.2379)
40-50HRC
JC5118
JC8015
30 0.3 2,380 2,380 70 0.5 1,100 1,100 70 0.6 1,000 1,400
70 0.2 2,380 1,900 120 0.3 1,100 1,100 120 0.4 1,000 1,200
100
− − −
190
−−−
220
− − −
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
JC8015
(JC7560)
30 0.7 3,580 3,580 70 0.8 1,900 3,000 70 1 1,650 3,300
70 0.6 2,980 2,380 120 0.6 1,750 2,800 120 0.8 1,400 2,800
100 0.5 2,580 1,550 190 0.4 1,400 2,200 220 0.5 1,150 2,300
RECOMMENDED CUTTING CONDITIONS
END MILL TYPE
ℓ: Overhung length,
a
p: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(In case of BT40 or below, recommend to use tool dia. below 33)
2) In case of chatter occurrs, recommend to reduce depth of cut or spindle speed with
keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of unfavourable conditions, insert grade JC8050 is recommended.
NOTE
ℓ: Overhung length
SKSTYPE
Indexable Tools
C048
Tooling by DIJET
Indexable Tools
SKSTYPE
High Feed Diemaster
Work
Materials
Insert
Grades
Tool dia. (mm)
32 32
No. of teeth 2N No. of teeth 3N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S55C, S50C
(C50, C55)
Below 250HB
JC7560
(JC5040)
(JC8050)
70 0.8 1,800 3,600 70 0.7 1,800 4,300
120 0.6 1,000 3,000 120 0.5 1,500 3,600
220 0.4 500 2,000 220 0.3 900 2,160
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC5118
(JC7560)
(Below36HRC)
70 0.8 1,800 3,600 70 0.7 1,800 4,300
120 0.6 1,000 3,000 120 0.5 1,500 3,600
220 0.3 500 2,000 220 0.3 900 2,160
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC5040)
(JC8050)
70 0.8 1,800 3,600 70 0.7 1,800 4,300
120 0.6 1,000 3,000 120 0.5 1,500 3,600
220 0.3 500 2,000 220 0.3 900 2,160
Stainless steel
SUS304
Below 250HB
JC7560
(JC5118)
(JC8050)
70 0.8 1,500 3,600 70 0.7 1,500 4,000
120 0.6 1,250 3,000 120 0.5 1,250 3,400
220 0.3 600 1,800 220 0.3 600 1,800
Hardened die steel
SKD61, DAC, DHA
(1.23441, 1.2379)
40-50HRC
JC5118
JC8015
70 0.8 800 1,300 70 0.6 800 1,680
120 0.6 700 1,100 120 0.4 700 1,260
220 0.3 500 800 220 0.2 500 900
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
JC5118
JC8015
(JC7560)
70 1.2 1,300 3,900 70 1.0 1,300 4,300
120 1 1,100 3,300 120 0.8 1,100 3,600
220 0.6 900 2,200 220 0.5 900 2,500
RECOMMENDED CUTTING CONDITIONS
END MILL TYPE
ℓ: Overhung length,
a
p: Depth of cut,
n
: Spindle speed, V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(In case of BT40 or below, recommend to use tool dia. below 33)
2) In case of chatter occurrs, recommend to reduce depth of cut or spindle speed with
keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and
reduce spindle speed and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above
a
p,
n
, Vf.
6) In case of unfavourable conditions, insert grade JC8050 is recommended.
NOTE
ℓ: Overhung length
Tooling by DIJET
C049
Indexable Tools
C050
Tooling by DIJET
Indexable Tools
GMXTYPE
QM MAX G II
”QM MAX G II” GMX / MXG type, indexable cutter with high
efficient roughing.
Low cutting force inserts with optimum cutting
edge for high feed machining.
* Compared with conventional positive type
cutter, chips thickness of QM MAX G II reduces
by 14% (in case of ap=0.6mm).
Insert thickness: 4mm improved strength
by 1.2 times compared with conventional tool.
Economical double-side insert (4 corners).
New strong edge type “PH breaker insert”
is excellent in fracture resistance and
applicable to heavy cutting.
2 insert grades “JC8118” & “JC7560”
can be widely applied from general & mold
steel to hardened die steel & high strength
stainless steel.
Application
Double-side usable!
Cutting performance
Negative insert
Optimum
cutting edge
PH
Breaker
Insert thickness: 4mm
Feature of product
<JC8118>
for high hardened
steel less than 50HRC
& high strength
stainless steel.
<JC7560>
for general & mold
steel less than
35HRC.
PMKH
JC8118
NEW
JC8118
NEW
JC8118
NEW
ISO
Applicable
range
JC7560
NEW
JC8118
NEW
JC7560
NEW
P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30 H01 H10 H20
1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
b
b
fz=1.1mm/t fz=1.4mm/t fz=1.6mm/t
ࠐࠐࠐ
Cutting force comparison
Material: S50C C50
Cutting conditions: Vc=120/min, fz=1.0mm/t, ap=0,6mm, ae=15mm
Down cut, Air blow, Tool No.: MXG-4025-M12,
Insert No.: ENMU100412ZER-PH (JC8118)
Feed limit comparison
Material: SKD61 (46HRC) 1.2344
Cutting conditions: Vc=95m/min, ap=1,0mm, ae=0–19mm
Up & down cut, Air blow
Tool No.: MXG-4025-M12
Insert No.: ENMU100412ZER-PH (JC8118)
X (Feed force)
Y (Main force)
Z (Back force)
(Resultant force)
Cutting resistance (N)
Conventional tool MXG type (ø25x4N) New strong edge type “PH breaker insert” is excellent in fracture
resistance and possible to higher feed machining than conventional tool.
6%
wn!
Do
PH
breaker
Tooling by DIJET
C051
QM MAX G II GMXTYPE
Greatly improved metal removal rate!
Possible to stable high feed machining in case of long overhung
length over L/D=6.
Excellent in ramping and helical interpolation, and
possible to high efficient pocket milling.
* Possible to Max. ramping angle 1° in case of using ø 25 mm tool dia.
Adopted GN surface-hardening treatment on thermal resistant high strength steel gives high
hardness over 65HRC and secure insert pocket and holder against thermal deformation,
improved body durability and tool life by 30% or more. Make it difficult to be damaged even
under severe cutting conditions. Also rust-proof and anti-welding effect is much improved.
Cutting performance
b
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ە
ە
ە
ڸ
ڸڸڸ
ڸ
ڸ
ڸ
ڸ
ڸ
ڸ
ڸ
0 10 20 30 40 50 60 70 80 90 100 110 120
0.4
0.3
0.2
0.1
0
DIJET: ENMU100412ZER-PH (JC8118)
DIJET: Conventional tool (JC8118)
PH
110m
110m
Large wear
Tool life
comparison
Material: SKD11 (1.2379, Cutting conditions: Vc=180mm/min, fz=1.2mm/t, ap=0,8mm,
Pocket milling: 75x60x30mm, Down cut, Air blow
Overhung length: 60mm, Ramping angle: 1°
Tool No.: MXG-4025-M12, Insert No.: ENMU100412ZER-PH (JC8118)
Normal wear
(still able to
continue)
New strong edge
type “PH breaker
insert” supressed
small chipping and
achieved longer tool
life compared with
conventional tool.
Max. flank wear (mm)
Cutting length (mm)
Indexable Tools
C052
Tooling by DIJET
Indexable Tools
QM MAX G II GMXTYPE
■ Inserts
PH breaker
GMX
TYPE
A
r
B
T
10 inserts per case
Cat. No. Tolerance
PVD coated Dimensions (mm)
JC8118 JC7560
A T B
r
ENMU100412ZER-PH
M
10 4 6 1. 2
:
Standard stock items
:
Soon to be deleted
Through Coolant Hole
Type
Cat. No.
Stock
No. of
inserts
Dimensions (mm) Applicable
inserts Parts
Dc Lf Db dd1 ℓ
Metric Bore
GMX-7050R-22 750 50 40 22 17 10.4 6.3 20
ENMU100412
ZER-PH
Clamp screw
TSW-2567H
Wrench
A-08
GMX-7052R-22 752 50 40 22 17 10.4 6.3 20
GMX-7063R-22 763 50 48 22 17 10.4 6.3 20
GMX-7066R-22 766 50 48 22 17 10.4 6.3 20
GMX-7066R-27 766 50 48 27 20 12.4 7 22
Note) All cutters are supplied without inserts.
Clamp Screw Recommended Torque
(N
·
m)
1. 1TSW-2567H
FACE MILL TYPE
Modular Head Type
Please refer Page B080
Tooling by DIJET
C053
QM MAX G II GMXTYPE
Cat. No.
Tool
dia.
Dc
(mm)
Effective
cutting
dia.
(mm)
Max.
depth of cut
a
p
(mm)
Ramping Helical interpolation
Max.ramping
angleθ°
Total cutting length L(mm)
at max.
a
p
Min. bore dia.
D
h min (mm)
Max. bore
dia.
D
h max (mm)
GMX-7050 50 43.8 1 0° 24’ 143.2 90 98
GMX-7052 52 45.8 1 0° 24’ 143.2 94 102
GMX-7063 63 56.8 1 0° 18’ 190.9 116 124
GMX-7066 66 59.8 1 0° 18’ 190.9 122 130
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long consecutive chips may come out in case of drilling, confirm the safe condition sufficiently.
Definition of corner shape for programming
Attention for profile milling
Ramping Helical interpolation
Calculation of tool pass dia.
dc = Dh – Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circuit
should not exceed max. depth
of cut
a
p.
Down cutting is recommended,
so tool pass rotation should be
counterclockwise.
Corner radius for
programming Over cut Remains
R1.0 0 0.52
R1.5
(Standard)
0 0.38
R2.0 0.08 0.24
(mm)
Indexable Tools
C054
Tooling by DIJET
Indexable Tools
QM MAX G II GMXTYPE
RECOMMENDED CUTTING CONDITIONS
Work
Materials
Insert
Grades
Over-
hung
Length
ℓ (mm)
Tool dia. (mm)
50 / 52 63 / 66
No. of teeth 7N No. of teeth 7N
a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
(C50, C55)
Below 250HB
JC7560
(JC8118)
~150 1 ~40 1,020 8,570 1 ~50 810 6,800
200 0.8 ~40 1,020 8,570 0.8 ~50 810 6,800
250 0.6 ~40 890 7,480 0.6 ~50 710 5,960
300 0.5 ~40 830 6,970 0.5 ~50 660 5,540
350 0.4 ~40 830 6,970 0.4 ~50 660 5,540
Die steel
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8118)
~150 1 ~40 1,020 8,570 1 ~50 810 6,800
200 0.8 ~40 1,020 8,570 0.8 ~50 810 6,800
250 0.6 ~40 890 7,480 0.6 ~50 710 5,960
300 0.5 ~40 830 6,970 0.5 ~50 660 5,540
350 0.4 ~40 830 6,970 0.4 ~50 660 5,540
Mold steel
(1.2311, P20)
30-36HRC
JC7560
(JC8118)
~150 1 ~40 1,020 8,570 1 ~50 810 6,800
200 0.8 ~40 1,020 8,570 0.8 ~50 810 6,800
250 0.6 ~40 890 7,480 0.6 ~50 710 5,960
300 0.5 ~40 830 6,970 0.5 ~50 660 5,540
350 0.4 ~40 830 6,970 0.4 ~50 660 5,540
Mold steel
(1.2311, P21)
38-43HRC
JC8118
~150 0.8 ~40 540 4,160 0.8 ~50 430 3,310
200 0.6 ~40 540 4,160 0.6 ~50 430 3,310
250 0.4 ~40 510 3,210 0.4 ~50 400 2,520
300 0.3 ~40 480 3,020 0.3 ~50 380 2,390
350 0.3 ~40 480 2,690 0.3 ~50 380 2,130
Hardened
die steel
(1.2344, 1.2379)
42-52HRC
JC8118
~150 0.6 ~40 540 4,160 0.6 ~50 430 3,310
200 0.4 ~40 540 4,160 0.4 ~50 430 3,310
250 0.2 ~40 510 3,210 0.2 ~50 400 2,520
300 — — — — — — — —
350 — — — — — — — —
Grey & Nodular
cast iron
(GG, GGG)
Below 300HB
JC8118
~150 1 ~40 1,150 12,080 1 ~50 910 9,560
200 0.8 ~40 1,150 12,080 0.8 ~50 910 9,560
250 0.6 ~40 1,020 10,710 0.6 ~50 810 8,510
300 0.5 ~40 950 9,980 0.5 ~50 760 7,980
350 0.4 ~40 950 7,980 0.4 ~50 760 6,380
Stainless steel
Below 250HB
JC7560
(JC8118)
~150 0.8 ~40 760 5,320 0.8 ~50 610 4,270
200 0.6 ~40 760 5,320 0.6 ~50 610 4,270
250 0.4 ~40 640 4,480 0.4 ~50 510 3,570
300 0.3 ~40 640 4,480 0.3 ~50 510 3,570
350 0.3 ~40 640 3,580 0.3 ~50 510 2,860
GMX type (facemill type)
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Spindle speed and keep feed per
tooth.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and
Feed speed.
4) Use air blow.
NOTE for EPMT/W type insert
Tooling by DIJET
QM MAX
C055
QXP
TYPE
Vibration
free
New genaration high feed mill
Low cutting
force
Multi blades
Adopted unique 3D geometry inserts with low cutting force (25% lower than coventional tool).
QM MAX achieved high efficient machining up to
a
p=1mm.
Maintain stable cutting force & power consumption in case of deep cavity milling.
Insert variation
High feed insert
High feed and Shoulder milling is possible with the same body.
By mounting “MIRROR INSERT”, high efficient finishing of side & bottom
face is possible.
EPMT100312ZER
EPHW100316ZTR
High feed insert for unfavorable condition
“MIRROR INSERT” for finishing side & bottom face
YPHW1003...ZER-...
Shoulder milling insert
Deection: Below 0.03mm
ZPMT1003...ZER
(
Corner Radius 0.4, 0.8, 2.0
)
“JC5118” can cut general steel, hardened material, Titanium alloy and heat-resistant alloy. Tough grade “JC8050” for interrupted
cutting. “JC7560” improved heat-fracture and impact strength for rough milling. “DH102” for hardened steel at high speed machining.
“JC8015” and cermet grade “CX75” are available for “MIRROR INSERT” YPHW type.
Tool life comparison
Material: NAK80, 40HRC
Insert No.: EPMT100312ZER (JC8050)
Cutting conditions:
Dc=32mm, Vc=120.6m/min (n=1,200min-1),
f=3mm/rev (Vf=3,600mm/min) (6N), ap=0.6mm, ae=19mm, Q=41cc/min
Overhung length: ℓ=100mm, Shoulder milling, Down cut, Dry (Air blow)
0.5
0.4
0.3
0.2
0.1
64m (NG) 224m (NG)
QM MAX
achieved 384m.
288m
(Still able to continue)
QM MAX
Competitor A
Competitor F
0 64 128 192 256 320
Cutting length (m)
384
Metal removal rate comparison
Metal removal rate / 1kW on S50C
(CC/kW) 30
Dc=32mm
ae=20mm
25
20
15
10
a
p=1mm,
V
f=4.5m/min
24.59
23.08
Metal removal rate Q / kW of QM MAX is 6%-10%
more than the competitor‘s tool. And also, Power
consumption of QM MAX is lower than competitors.
Power Saving Features
ap=0.6mm,
V
f=12m/min
27.27
24.49
“QM MAX” MQX type can achieve high efficient machining and longer tool life by controlling the
vibration with the combination of MSN carbide shank holder.
Cutting performance of QM MAX against competitor
Multi blades achieves Q=144cc/min. (In case of using of 32 modular head type)
Quick & Mini
MAX
EPMW100312ZER EPMW100312ZTR
For high hardened steel insert
Max flank wear (mm)
Competitor A
Competitor F
QM MAX
Shoulder milling insert (From semi-finishing
to finishing)
ZPMT100308ZER-PL
Indexable Tools
QM MAX
C056
QXPTYPE
Tooling by DIJET
Indexable Tools
Type
Metric
Bore
Cat. No.
QXP-6040R-16
QXP-7040R-16
QXP-7050R-22
QXP-8050R-22
QXP-8052R-22
QXP-8063R-22
QXP-8066R-27
Clamp Screw
DSW-2563H
Stock
No.
of
flutes
6
7
7
8
8
8
8
Dc
40
40
50
50
52
63
66
L
f
45
45
50
50
50
50
50
35
35
40
40
40
48
48
d d
1
16
16
22
22
22
22
27
Wrench
A-08
14
14
17
17
17
17
20
a b
8.4
8.4
10.4
10.4
10.4
10.4
12.4
5.6
5.6
6.3
6.3
6.3
6.3
7
18
18
20
20
20
22
ℓ
20
Inserts
EP1003ZR
ZPMT1003ZER
YPHW1003ZER-
Clamp Screw
DSW-2563H
0.9
Recommended Torque
N
m
Through Coolant Hole
(QXP-8066R) (QXP-8066R)
Db
d
a
d1
Dc
R1.2
Db
d
a
d1
Dc
R0.4
~
R2.0
Db
d
a
d1
Dc
R1.2
Db
d
a
d1
Dc
R0.4
~
R2.0
BODY / FACE MILL TYPE
For High Feed Milling
For Shoulder Milling
For High Feed Milling
For Shoulder Milling
Dimensions (mm)
D
b
Modular Head Type
Please refer Page B030
Note) 1. All cutters are supplied without inserts.
2. Please refer page C038-C069 for recommended cutting conditions.
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
PARTS
b
b
b b
Lf
Lf
Lf
Lf
1.0
1.0 ℓ
ℓ
ℓ ℓ
Tooling by DIJET
QM MAX
C057
QXPTYPE
■ INSERTS
High feed insert
(EPMT100312ZER)
Cutting
condition
C060-C062
“MIRROR INSERT” for
finishing side & bottom
face / contouring milling
(YPHW100320ZER-24)
Cutting
condition
C079-C083
Shoulder milling insert
(EPMT1003**ZER)
Cutting
condition
C065-C070
MQX ⁄ QXP
TYPE
Polished
Shoulder milling insert
for aluminum alloy
Cutting
condition
C090
High feed insert for
unfavorable condition
(EPMW100312ZER)
Cutting
condition
C060-C062
High feed insert for
unfavorable condition
(EPMW100312ZTR)
(JC7560)
Cutting
condition
C060-C062
JCTMA
ECO PRODUCT
High hardened steel
(EPHW100316ZTR)
Cutting
condition
C063-C064
Shoulder milling insert
(From semi-finishing to
finishing)
(ZPMT100308ZER-PL)
Cutting
condition
C084-C089
YPHW100308ZER-15
YPHW100308ZER-F
YPHW100303ZER-15
“MIRROR INSERT” for
finishing side & bottom face
(YPHW1003**ZER-15)
(YPHW100308ZTR-F1)
(YPHW100308ZER-F)
Ro.3
Cutting
condition
C071-C078
JCTMA
ECO PRODUCT
Indexable Tools
QM MAX
C058
QXPTYPE
Tooling by DIJET
Indexable Tools
10 inserts per case, but grade JBN795 insert is packed in 1 piece per case.
Type
High feed insert
High feed insert for
unfavourable condition
High hardened steel
Shouldermilling
insert
Shoulder milling
insert for
aluminum alloy
“MIRROR INSERT”
for finishing side
& bottom face/
contouring milling
Cat. No.
EPMT100312ZER
EPMW100312ZER
EPMW100312ZTR
ZPMT100304ZER-NL
ZPMT100308ZER-NL
ZPMT100320ZER-NL
EPHW100316ZTR
ZPMT100304ZER
ZPMT100308ZER
ZPMT100320ZER
YPHW100303ZER-15
YPHW100308ZER-15
YPHW100308ZER-F
YPHW100320ZER-24
Tole-
rance
M
M
M
H
M
M
M
H
H
H
H
PVD coated
○
○
○
●
●
●
A
Dimensions (mm)
10
10
10
10
10
10
10
10
10
10
10
10
10
T
3.2
3.2
3.2
3.2
3.2
3.2
3.4
3.4
3.4
3.35
3.35
3.35
3.35
B
6
6
6
6
6
6
6
6
6
6
6
6
6
r
ε
1.2
1.2
1.6
0.4
0.8
2.0
0.4
0.8
2.0
0.3
0.8
0.8
2.0
θ°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
Discrimination of grade for MQX / QXP insert
Each grade shows different mark around the hole for fool proof.
Discrimination
mark
JC5118 JC8050 / JC7560
●
Standard stock items
◎:
soon to be stocked
○:
Soon to be deleted
Uncoated
○
FZ15
JC5118
JC8118
DH102
JC7560
JC8015
JC8050
●
●
Cermet
CX75
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
FC18
●
◎
●
M
M
M
Type Cat. No.
ZPMT100304ZER-PL
ZPMT100308ZER-PL
ZPMT100320ZER-PL
Tole-
rance
M
M
M
PVD coated
A
Dimensions (mm)
10
10
10
T
3.4
3.4
3.4
B
6
6
6
r
ε
0.4
0.8
2.0
θ°
11°
11°
11°
Uncoated
FZ15
Cermet
CX75
○
●
●
●
●
●
●
FC18
Shoulder milling
insert from
semi-finishing
to finishing
JC5118
JC8118
DH102
JC7560
JC8015
JC8050
Tooling by DIJET
QM MAX
C059
QXPTYPE
Definition of corner radius for programming
EPMT/W type insert
QXP-*040R-16
QXP-*050R(-22)
QXP-8052R-22
QXP-8063R(-22)
EPHW type insert
Cat. No.
QXP-8066R(-27)
Tool dia.
Dc
(mm)
40
50
52
63
66
Effective
cutting
dia.
(mm)
34.1
44.1
46.1
57.1
60.1
Max. depth
of cut
a
p
(mm)
1
1
1
1
1
Max.
ramping
angle°
Corner radius for
programming
R1.0
Over cut
0
0°30
0°24
0°21
0°18
0°18
R1.5 (Recommended
)
R2.0
R2.5
R3.0
Corner radius for
programming
R1.0
R1.5
(Recommended
)
R2.0
R2.5
R3.0
Ramping
0
0.04
0.21
0.40
Over cut
0
0
0.01
0.17
0.37
Helical interpolation
Total cutting length L (mm)
at max.
a
p
114.6
143.2
163.7
191
191
Min. bore dia.
Dh min (mm)
70
90
116
122
94
Max. bore dia.
Dh max (mm)
(mm)
Remains
0.45
0.33
0.09
Remains
0.42
0.33
0.23
0.14
0.05
0.57
0.21
(mm)
80
98
102
124
130
Instructions for profile milling with EMPT/W type insert
Calculation of tool pass dia.
dc = Dh – Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circle should not
exceed max.depth of cut
a
p.
Down cutting is recommended. Tool
pass rotation should be counter-
clockwise.
Note) The ramping angle 0.5° or less is recommended (please refer to the above table).
Helical interpolation
Ramping
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long continous chips may come out in case of drilling, confirm the safe cutting conditions.
Indexable Tools
QM MAX
C060
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Over-
hung
Length
ℓ (mm)
Tool dia. (mm)
40
No. of teeth 6N No. of teeth 7N
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min) a
p
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
~150 0.8 ~32 1,250 6,000 0.8 ~32 1,250 7,000
200 0.6 ~32 1,100 5,300 0.6 ~32 1,100 6,200
250 0.5 ~32 1,000 4,800 0.5 ~32 1,000 5,600
300 —
350
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
~150 0.8 ~32 1,250 6,000 0.8 ~32 1,250 7,000
200 0.6 ~32 1,100 5,300 0.6 ~32 1,100 6,200
250 0.5 ~32 1,000 4,800 0.5 ~32 1,000 5,600
300
350
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
~150 0.8 ~32 1,250 6,000 0.8 ~32 1,250 7,000
200 0.6 ~32 1,100 5,300 0.6 ~32 1,100 6,200
250 0.5 ~32 1,000 4,800 0.5 ~32 1,000 5,600
300
350
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
~150 0.6 ~32 680 2,850 0.6 ~32 680 3,300
200 0.4 ~32 640 2,650 0.4 ~32 640 3,100
250 0.3 ~32 600 2,500 0.3 ~32 600 2,900
300
350
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC5118
(JC8050)
~150 0.4 ~32 520 1,550 0.4 ~32 520 1,800
200 0.2 ~32 520 1,550 0.2 ~32 520 1,800
250
300
350
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
JC5118
EPMW
type
~150 0.15 ~32 240 230 0.15 ~32 240 270
200 0.1 ~32 220 210 0.1 ~32 220 250
250
300
350
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
(JC7560)
~150 0.8 ~32 1,100 6,600 0.8 ~32 1,100 7,700
200 0.6 ~32 1,000 6,000 0.6 ~32 1,000 7,000
250 0.5 ~32 900 5,400 0.5 ~32 900 6,300
300
350
Stain less steel
SUS304
Below 250HB
JC7560
(JC8050)
~150 0.6 ~32 1,200 5,400 0.6 ~32 1,200 6,300
200 0.4 ~32 1,100 4,950 0.4 ~32 1,100 5,800
250 0.3 ~32 1,000 4,450 0.3 ~32 1,000 5,200
300
350
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
~150 0.6 ~32 480 1,150 0.6 ~32 480 1,350
200 0.4 ~32 440 1,050 0.4 ~32 440 1,230
250 0.3 ~32 440 1,050 0.3 ~32 440 1,230
300
350
Inconel
(INCO718)
JC5118
(JC8050)
(JC7560)
~150 0.6 ~32 240 430 0.6 ~32 240 500
200 0.4 ~32 200 360 0.4 ~32 200 420
250 0.3 ~32 200 360 0.3 ~32 200 420
300
350
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
Please refer page C043.
RECOMMENDED CUTTING CONDITIONS
EPMT/W type insert
NOTE
Tooling by DIJET
QM MAX
C061
QXPTYPE
Work
Materials
Insert
Grades
Over-
hung
Length
ℓ (mm)
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min) a
p
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
~150 1 ~40 1,000 6,300 1 ~40 1,000 7,200
200 0.8 ~40 1,000 5,950 0.8 ~40 1,000 6,800
250 0.6 ~40 900 5,350 0.6 ~40 900 6,100
300 0.5 ~40 800 4,750 0.5 ~40 800 5,450
350 0.4 ~40 800 4,750 0.4 ~40 800 5,450
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
~150 1 ~40 1,000 6,300 1 ~40 1,000 7,200
200 0.8 ~40 1,000 5,950 0.8 ~40 1,000 6,800
250 0.6 ~40 900 5,350 0.6 ~40 900 6,100
300 0.5 ~40 800 4,750 0.5 ~40 800 5,450
350 0.4 ~40 800 4,750 0.4 ~40 800 5,450
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
~150 1 ~40 1,000 6,300 1 ~40 1,000 7,200
200 0.8 ~40 1,000 5,950 0.8 ~40 1,000 6,800
250 0.6 ~40 900 5,350 0.6 ~40 900 6,100
300 0.5 ~40 800 4,750 0.5 ~40 800 5,450
350 0.4 ~40 800 4,750 0.4 ~40 800 5,450
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
~150 0.8 ~40 540 2,600 0.8 ~40 540 3,000
200 0.6 ~40 540 2,600 0.6 ~40 540 3,000
250 0.4 ~40 510 2,500 0.4 ~40 510 2,850
300 0.3 ~40 480 2,350 0.3 ~40 480 2,700
350 0.3 ~40 480 2,000 0.3 ~40 480 2,300
Hardened die steel
SKD61, DAC,
DHA
(1.2344, 1.2379)
42-52HRC
JC5118
(JC8050)
~150 0.6 ~40 400 1,400 0.6 ~40 400 1,600
200 0.4 ~40 400 1,400 0.4 ~40 400 1,600
250 0.2 ~40 400 1,400 0.2 ~40 400 1,600
300
350
Hardened die steel
SKD11, SLD,
DC11
(1.2344, 1.2379)
55-62HRC
JC5118
EPMW-
type
~150 0.15 ~40 190 210 0.15 ~40 190 240
200 0.15 ~40 170 190 0.15 ~40 170 220
250 0.1 ~40 170 190 0.1 ~40 170 220
300
350
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
(JC7560)
~150 1 ~40 900 7,500 1 ~40 900 8,600
200 0.8 ~40 900 6,300 0.8 ~40 900 7,200
250 0.6 ~40 850 5,950 0.6 ~40 850 6,800
300 0.5 ~40 800 5,600 0.5 ~40 800 6,400
350 0.4 ~40 800 5,600 0.4 ~40 800 6,400
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
~150 0.8 ~40 950 5,600 0.8 ~40 950 6,400
200 0.6 ~40 950 5,000 0.6 ~40 950 5,700
250 0.4 ~40 900 4,700 0.4 ~40 900 5,400
300 0.3 ~40 900 4,700 0.3 ~40 900 5,400
350 0.3 ~40 850 4,450 0.3 ~40 850 5,100
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
~150 0.8 ~40 380 1,050 0.8 ~40 380 1,220
200 0.6 ~40 380 1,050 0.6 ~40 380 1,220
250 0.4 ~40 350 980 0.4 ~40 350 1,120
300 0.3 ~40 350 980 0.3 ~40 350 1,120
350 0.3 ~40 320 890 0.3 ~40 320 1,020
Inconel
(INCO718)
JC5118
(JC8050)
(JC7560)
~150 0.8 ~40 190 390 0.8 ~40 190 450
200 0.6 ~40 190 390 0.6 ~40 190 450
250 0.4 ~40 160 330 0.4 ~40 160 380
300 0.3 ~40 160 330 0.3 ~40 160 380
350 0.3 ~40 130 270 0.3 ~40 130 310
NOTE
RECOMMENDED CUTTING CONDITIONS
EPMT/W type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
Please refer page C043.
Indexable Tools
QM MAX
C062
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Over-
hung
Length
ℓ (mm)
Tool dia. (mm)
63/66
No. of teeth 8N
ap
(mm)
ae
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
~
200 1
~
50 800 5,750
250 0.8
~
50 800 5,450
300 0.6
~
50 720 4,900
350 0.5
~
50 640 4,350
400 0.4
~
50 640 4,350
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
~
200 1
~
50 800 5,750
250 0.8
~
50 800 5,450
300 0.6
~
50 720 4,900
350 0.5
~
50 640 4,350
400 0.4
~
50 640 4,350
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
~
200 1
~
50 800 5,750
250 0.8
~
50 800 5,450
300 0.6
~
50 720 4,900
350 0.5
~
50 640 4,350
400 0.4
~
50 640 4,350
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
~
200 0.8
~
50 430 2,400
250 0.6
~
50 430 2,400
300 0.4
~
50 410 2,300
350 0.3
~
50 370 2,100
400 0.3
~
50 370 1,800
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC5118
(JC8050)
~
200 0.6
~
50 320 1,300
250 0.4
~
50 320 1,300
300 0.2
~
50 320 1,300
350
400
Hardened die steel
SKD11, SLD,
DC11
(1.2344, 1.2379)
55-62HRC
JC5118
EPMW-
type
~
200 0.15
~
50 150 190
250 0.15
~
50 130 170
300 0.1
~
50 130 170
350
400
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
(JC7560)
~
200 1
~
50 720 6,900
250 0.8
~
50 720 5,750
300 0.6
~
50 680 5,450
350 0.5
~
50 640 5,100
400 0.4
~
50 640 5,100
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
~
200 0.8
~
50 750 5,050
250 0.6
~
50 750 4,500
300 0.4
~
50 710 4,250
350 0.3
~
50 710 4,250
400 0.3
~
50 670 4,000
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
~
200 0.8
~
50 300 960
250 0.6
~
50 300 960
300 0.4
~
50 280 900
350 0.3
~
50 280 900
400 0.3
~
50 250 800
Inconel
(INCO718)
JC5118
(JC8050)
(JC7560)
~
200 0.8
~
50 150 350
250 0.6
~
50 150 350
300 0.4
~
50 130 310
350 0.3
~
50 130 310
400 0.3
~
50 100 240
RECOMMENDED CUTTING CONDITIONS
EPMT/W type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
NOTE
Please refer page C043.
Tooling by DIJET
QM MAX
C063
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
40 40
No. of teeth 6N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Hardened die
steel
SKD61, DAC,
DHA
(1.2344, 1.2379)
42-52HRC
JC8118
~
100 0.3
~
32 720 3,460
~
100 0.3
~
32 720 4,030
150 0.25
~
32 650 2,500 150 0.25
~
32 650 2,910
200 0.20
~
32 580 1,670 200 0.20
~
32 580 1,950
250 0.1
~
32 580 1,670 250 0.1
~
32 580 1,950
300 — — — — 300 — — — —
Hardened die
steel
SKD11, SLD,
DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
100 0.2
~
32 640 1,150
~
100 0.2
~
32 640 1,340
150 0.15
~
32 580 940 150 0.15
~
32 580 1,100
200 0.1
~
32 510 740 200 0.1
~
32 510 860
250 — — — — 250 — — — —
300 — — — — 300 — — — —
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm) n(min
-1
)
Vf
(mm/min)
Hardened die
steel
SKD61, DAC,
DHA
(1.2344, 1.2379)
42-52HRC
JC8118
~
150 0.3
~
40 570 3,190
~
150 0.3
~
40 570 3,650
200 0.25
~
40 510 2,280 200 0.25
~
40 510 2,610
250 0.20
~
40 460 1,550 250 0.20
~
40 460 1,770
300 0.1
~
40 460 1,550 300 0.1
~
40 460 1,770
350 — — — — 350 — — — —
Hardened die
steel
SKD11, SLD,
DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
150 0.2
~
40 510 1,070
~
150 0.2
~
40 510 1,220
200 0.15
~
40 460 870 200 0.15
~
40 460 990
250 0.1
~
40 410 690 250 0.1
~
40 410 790
300 — — — — 300 — — — —
350 — — — — 350 — — — —
ℓ: Overhung length,
a
p:
Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
ℓ: Overhung length,
a
p:
Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
EPHW type insert
EPHW type insert
NOTE
Indexable Tools
QM MAX
C064
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
63/66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Hardened die
steel
SKD61, DAC,
DHA
(1.2344, 1.2379)
42-52HRC
JC8118
~
200 0.3
~
50 450 2,880
250 0.25
~
50 410 2,100
300 0.2
~
50 360 1,380
350 0.1
~
50 360 1,380
Hardened die
steel
SKD11, SLD,
DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
200 0.2
~
50 400 960
250 0.15
~
50 360 780
300 0.1
~
50 320 610
350 — — — —
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
EPHW type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE for EPMT/W type insert
Tooling by DIJET
QM MAX
C065
QXPTYPE
Work
Materials
Carbon steel
S55C, S50C
(C50, C55)
Below 250HB
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
Insert
Grades
JC5118
(JC8050)
ℓ
(mm)
ℓ
(mm)
~
100
JC5118
(
JC8050
)
150
200
~
100
JC8050
(
JC5118
)
150
200
~
100
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
Stainless steel
SUS304
Below 250HB
JC5118
JC8050
150
200
~
100
150
200
~
100
150
200
a
p
(mm) a
p
(mm)
No. of teeth 6N
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
a
p
×a
e
(mm
2
)a
p
×a
e
(mm
2
)
n
(min
-1
)n
(min
-1
)
~
28.0
~
20.0
~
10.0
~
28.0
~
20.0
~
10.0
~
28.0
~
20.0
~
10.0
~
32.0
~
24.0
~
12.0
~
28.0
~
20.0
~
10.0
1,270
1,140
1,010
1,190
Tool dia. (mm)
40
Vf
(mm/min) Vf
(mm/min)
950
860
1,070
950
1,190
920
750
610
590
450
320
570
460
360
860
710
570
590
450
320
~
100
150
200
~
100
150
200
~
100
150
200
~
100
150
200
~
100
150
200
No. of teeth 7N
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
28.0
~
20.0
~
10.0
~
28.0
~
20.0
~
10.0
~
28.0
~
20.0
~
10.0
~
32.0
~
24.0
~
12.0
~
28.0
~
20.0
~
10.0
1,270 1,070
1,140
1,010
1,190
950
860
1,070
950
1,190
880
710
690
520
370
660
530
820
670
690
520
370
RECOMMENDED CUTTING CONDITIONS
ZPMT type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
1,070
950
1,070
950
760
1,190
760
1,190
420
1,000
1,070
950
1,070
950
Indexable Tools
QM MAX
C066
QXPTYPE
Tooling by DIJET
Indexable Tools
JC5118
(
JC8050
)
~
150
JC5118
(
JC8050
)
200
250
~
150
JC8050
(
JC5118
)
200
250
~
150
JC5118
JC8050
200
250
~
150
200
250
~
150
200
250
50
No. of teeth 7N
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
35.0
~
25.0
~
12.0
~
35.0
~
25.0
~
12.0
~
35.0
~
25.0
~
12.0
~
40.0
~
30.0
~
15.0
~
35.0
~
25.0
~
12.0
Tool dia. (mm)
820
950
860
760
760
680
610
950
860
760
950
860
760
860
710
570
670
540
430
530
430
340
800
670
530
670
540
430
~
150
200
250
~
150
200
250
~
150
200
250
~
150
200
250
~
150
200
250
50/52
No. of teeth 8N
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
35.0
~
25.0
~
12.0
~
35.0
~
25.0
~
12.0
~
35.0
~
25.0
~
12.0
~
40.0
~
30.0
~
15.0
~
35.0
~
25.0
~
12.0
820
950
860
760
760
680
610
950
860
760
950
860
760
810
650
760
620
490
610
490
390
910
760
610
760
620
490
RECOMMENDED CUTTING CONDITIONS
ZPMT type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
ℓ
(mm) a
p
(mm) a
p
(mm)
a
p
×a
e
(mm
2
)a
p
×a
e
(mm
2
)
n
(min
-1
)n
(min
-1
)
Vf
(mm/min) Vf
(mm/min)
ℓ
(mm)
Carbon steel
S55C, S50C
(C50, C55)
Below 250HB
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
Stainless steel
SUS304
Below 250HB
1,020
920
1,020
920
980
Work
Materials
Insert
Grades
Tooling by DIJET
QM MAX
C067
QXPTYPE
JC5118
(
JC8050
)
~
200
JC5118
(
JC8050
)
250
300
~
200
JC8050
(
JC5118
)
250
300
~
200
JC5118
JC8050
250
300
~
200
250
300
~
200
250
300
63/66
No. of teeth 8N
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
6.0
~
5.0
~
4.0
~
42.0
~
30.0
~
16.0
~
42.0
~
30.0
~
16.0
~
42.0
~
30.0
~
16.0
~
48.0
~
35.0
~
18.0
~
42.0
~
30.0
~
16.0
Tool dia. (mm)
800
720
640
750
680
600
600
540
480
750
680
600
750
680
600
770
630
500
600
490
390
480
390
300
720
600
480
600
490
390
RECOMMENDED CUTTING CONDITIONS
ZPMT type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Carbon steel
S55C, S50C
(C50, C55)
Below 250HB
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
Stainless steel
SUS304
Below 250HB
Work
Materials
Insert
Grades
ℓ
(mm) a
p
(mm) a
p
×a
e
(mm
2
)
n
(min
-1
)
Vf
(mm/min)
Indexable Tools
QM MAX
C068
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
40
No. of teeth 6N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~100 0.4 ~32 1,350 4,860 ~100 0.4 ~32 1,350 5,670
150 0.3 ~32 1,350 4,860 150 0.3 ~32 1,350 5,670
200 0.25 ~32 1,220 3,940 200 0.25 ~32 1,220 4,590
250 0.15 ~32 1,080 3,110 250 0.15 ~32 1,080 3,630
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~100 0.4 ~32 1,270 4,570 ~100 0.4 ~32 1,270 5,330
150 0.3 ~32 1,270 4,570 150 0.3 ~32 1,270 5,330
200 0.25 ~32 1,140 3,700 200 0.25 ~32 1,140 4,320
250 0.15 ~32 1,020 2,920 250 0.15 ~32 1,020 3,410
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050
(JC5118)
~100 0.4 ~32 1,270 4,570 ~100 0.4 ~32 1,270 5,330
150 0.3 ~32 1,270 4,570 150 0.3 ~32 1,270 5,330
200 0.25 ~32 1,140 3,700 200 0.25 ~32 1,140 4,320
250 0.15 ~32 1,020 2,920 250 0.15 ~32 1,020 3,410
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~100 0.4 ~32 1,190 5,000 ~100 0.4 ~32 1,190 5,830
150 0.35 ~32 1,190 5,000 150 0.35 ~32 1,190 5,830
200 0.3 ~32 1,070 4,050 200 0.3 ~32 1,070 4,720
250 0.2 ~32 950 3,200 250 0.2 ~32 950 3,730
Stainless steel
SUS304
Below 250HB
JC8050
~100 0.4 ~32 1,350 4,860 ~100 0.4 ~32 1,350 5,670
150 0.3 ~32 1,350 4,860 150 0.3 ~32 1,350 5,670
200 0.25 ~32 1,220 3,940 200 0.25 ~32 1,220 4,590
250 0.15 ~32 1,080 3,110 250 0.15 ~32 1,080 3,630
Titanium alloy
(Ti-6Al-4V)
JC5118
(JC8050)
~100 0.3 ~32 480 1,150 ~100 0.3 ~32 480 1,340
150 0.2 ~32 480 1,150 150 0.2 ~32 480 1,340
200 0.15 ~32 440 1,050 200 0.15 ~32 440 1,220
250 0.1 ~32 440 1,050 250 0.1 ~32 440 1,220
Inconel
(INCO718)
JC5118
(JC8050)
~100 0.3 ~32 240 430 ~100 0.3 ~32 240 500
150 0.2 ~32 240 430 150 0.2 ~32 240 500
200 0.15 ~32 200 360 200 0.15 ~32 200 420
250 0.1 ~32 200 360 250 0.1 ~32 200 420
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / LOW DEPTH OF CUT AND HIGH FEED
ZPMT100320ZER insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
QM MAX
C069
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~150 0.4 ~40 1,080 4,540 ~150 0.4 ~40 1,080 5,190
200 0.3 ~40 1,080 4,540 200 0.3 ~40 1,080 5,190
250 0.25 ~40 970 3,680 250 0.25 ~40 970 4,200
300 0.2 ~40 860 2,910 300 0.2 ~40 860 3,320
350 0.15 ~40 860 2,910 350 0.15 ~40 860 3,320
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~150 0.4 ~40 1,020 4,280 ~150 0.4 ~40 1,020 4,890
200 0.3 ~40 1,020 4,280 200 0.3 ~40 1,020 4,890
250 0.25 ~40 920 3,470 250 0.25 ~40 920 3,960
300 0.2 ~40 820 2,740 300 0.2 ~40 820 3,130
350 0.15 ~40 820 2,740 350 0.15 ~40 820 3,130
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050
(JC5118)
~150 0.4 ~40 1,020 4,280 ~150 0.4 ~40 1,020 4,890
200 0.3 ~40 1,020 4,280 200 0.3 ~40 1,020 4,890
250 0.25 ~40 920 3,470 250 0.25 ~40 920 3,960
300 0.2 ~40 820 2,740 300 0.2 ~40 820 3,130
350 0.15 ~40 820 2,740 350 0.15 ~40 820 3,130
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~150 0.4 ~40 950 4,660 ~150 0.4 ~40 950 5,330
200 0.35 ~40 950 4,660 200 0.35 ~40 950 5,330
250 0.3 ~40 860 3,770 250 0.3 ~40 860 4,320
300 0.25 ~40 760 2,980 300 0.25 ~40 760 3,410
350 0.2 ~40 760 2,980 350 0.2 ~40 760 3,410
Stainless steel
SUS304
Below 250HB JC8050
~150 0.4 ~40 1,080 4,540 ~150 0.4 ~40 1,080 5,190
200 0.3 ~40 1,080 4,540 200 0.3 ~40 1,080 5,190
250 0.25 ~40 970 3,680 250 0.25 ~40 970 4,200
300 0.15 ~40 970 3,680 300 0.15 ~40 970 4,200
350 0.15 ~40 860 2,910 350 0.15 ~40 860 3,320
Titanium alloy
(Ti-6Al-4V)
JC5118
(JC8050)
~150 0.3 ~40 380 1,050 ~150 0.3 ~40 380 1,220
200 0.25 ~40 380 1,050 200 0.25 ~40 380 1,220
250 0.15 ~40 350 980 250 0.15 ~40 350 1,120
300 0.1 ~40 350 980 300 0.1 ~40 350 1,120
350 0.1 ~40 320 890 350 0.1 ~40 320 1,020
Inconel
(INCO718)
JC5118
(JC8050)
~150 0.3 ~40 190 390 ~150 0.3 ~40 190 450
200 0.25 ~40 190 390 200 0.25 ~40 190 450
250 0.15 ~40 160 330 250 0.15 ~40 160 380
300 0.1 ~40 160 330 300 0.1 ~40 160 380
350 0.1 ~40 130 270 350 0.1 ~40 130 310
RECOMMENDED CUTTING CONDITIONS / LOW DEPTH OF CUT AND HIGH FEED
ZPMT100320ZER insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Indexable Tools
QM MAX
C070
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
63/66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~200 0.4 ~50 860 4,130
250 0.3 ~50 860 4,130
300 0.25 ~50 770 3,350
350 0.2 ~50 770 3,350
400 0.15 ~50 640 2,640
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5118
(JC8050)
~200 0.4 ~50 810 3,890
250 0.3 ~50 810 3,890
300 0.25 ~50 730 3,150
350 0.2 ~50 730 3,150
400 0.15 ~50 650 2,490
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050
(JC5118)
~200 0.4 ~50 810 3,890
250 0.3 ~50 810 3,890
300 0.25 ~50 730 3,150
350 0.2 ~50 730 3,150
400 0.15 ~50 650 2,490
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~200 0.4 ~50 760 4,260
250 0.35 ~50 760 4,260
300 0.3 ~50 680 3,450
350 0.25 ~50 680 3,450
400 0.2 ~50 610 2,730
Stainless steel
SUS304
Below 250HB
JC8050
~200 0.4 ~50 860 4,130
250 0.3 ~50 860 4,130
300 0.25 ~50 770 3,350
350 0.2 ~50 770 3,350
400 0.15 ~50 640 2,640
Titanium alloy
(Ti-6Al-4V)
JC5118
(JC8050)
~200 0.3 ~50 300 960
250 0.25 ~50 300 960
300 0.2 ~50 280 900
350 0.15 ~50 280 900
400 0.1 ~50 250 800
Inconel
(INCO718)
JC5118
(JC8050)
~200 0.3 ~50 150 350
250 0.25 ~50 150 350
300 0.2 ~50 130 310
350 0.15 ~50 130 310
400 0.1 ~50 100 240
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / LOW DEPTH OF CUT AND HIGH FEED
ZPMT100320ZER insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
QM MAX
C071
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
40 50
No. of teeth 6N No. of teeth 7N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
(DH102)
~
150 0.88
0.2 3,580 3,870
~
150 0.88
0.2 3,580 4,520
~
150 1
0.2 2,860 3,600
200 0.88
0.2 3,580 3,870 200 0.88
0.2 3,580 4,520 200 1
0.2 2,860 3,600
250 0.88
0.2 3,580 3,220 250 0.88
0.2 3,580 3,760 250 1
0.2 2,860 3,600
300 0.88
0.2 2,790 2,010 300 0.88
0.2 2,790 2,350 300 1
0.2 2,860 3,000
350
350
350 1
0.2 2,860 3,000
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~
150 0.88
0.2 3,180 3,430
~
150 0.88
0.2 3,180 4,000
~
150 1
0.2 2,550 3,210
200 0.88
0.2 3,180 3,430 200 0.88
0.2 3,180 4,000 200 1
0.2 2,550 3,210
250 0.88
0.2 3,180 2,860 250 0.88
0.2 3,180 3,340 250 1
0.2 2,550 3,210
300 0.88
0.2 2,390 1,720 300 0.88
0.2 2,390 2,010 300 1
0.2 2,550 2,680
350
350
350 1
0.2 2,550 2,680
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~
150 0.88
0.2 2,790 2,510
~
150 0.88
0.2 2,790 2,930
~
150 1
0.2 2,230 2,340
200 0.88
0.2 2,790 2,510 200 0.88
0.2 2,790 2,930 200 1
0.2 2,230 2,340
250 0.88
0.2 2,790 2,010 250 0.88
0.2 2,790 2,350 250 1
0.2 2,230 2,340
300 0.88
0.2 1,990 1,190 300 0.88
0.2 1,990 1,390 300 1
0.2 2,230 1,870
350
350
350 1
0.2 2,230 1,870
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~
150 0.88
0.2 1,990 1,430
~
150 0.88
0.2 1,990 1,430
~
150 1
0.2 1,590 1,340
200 0.88
0.2 1,990 1,430 200 0.88
0.2 1,990 1,430 200 1
0.2 1,590 1,340
250 0.88
0.2 1,990 1,150 250 0.88
0.2 1,990 1,150 250 1
0.2 1,590 1,340
300 0.88
0.2 1,420 680 300 0.88
0.2 1,420 680 300 1
0.2 1,590 1,070
350
350
350 1
0.2 1,590 1,070
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~
150 0.88
0.15
1,350 810
~
150 0.88
0.15
1,350 950
~
150 1
0.15
1,080 760
200 0.88
0.15
1,350 810 200 0.88
0.15
1,350 950 200 1
0.15
1,080 760
250 0.88
0.15
1,350 650 250 0.88
0.15
1,350 760 250 1
0.15
1,080 760
300 0.88
0.15
960 390 300 0.88
0.15
960 460 300 1
0.15
1,080 610
350
350
350 1
0.15
1,080 610
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~
150 0.88
0.2 4,380 5,260
~
150 0.88
0.2 4,380 6,140
~
150 1
0.2 3,500 5,390
200 0.88
0.2 4,380 5,260 200 0.88
0.2 4,380 6,140 200 1
0.2 3,500 5,390
250 0.88
0.2 3,580 4,300 250 0.88
0.2 3,580 5,020 250 1
0.2 3,500 5,390
300 0.88
0.2 3,580 3,220 300 0.88
0.2 3,580 3,760 300 1
0.2 2,860 4,000
350
350
350 1
0.2 2,860 4,000
ℓ: Overhunglength,
P
f: Pick feed,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / UP & DOWN FINISHING
YPHW-15/-F type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Indexable Tools
QM MAX
C072
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
50/52 63/66
No. of teeth 8N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
(DH102)
~150 1 0.2 2,860 4,110 ~200 1.12 0.2 2,270 3,260
200 1 0.2 2,860 4,110 250 1.12 0.2 2,270 3,260
250 1 0.2 2,860 4,110 300 1.12 0.2 2,270 3,260
300 1 0.2 2,860 3,430 350 1.12 0.2 2,270 2,720
350 1 0.2 2,860 3,430 400 1.12 0.2 2,270 2,720
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~150 1 0.2 2,550 3,670 ~200 1.12 0.2 2,020 2,910
200 1 0.2 2,550 3,670 250 1.12 0.2 2,020 2,910
250 1 0.2 2,550 3,670 300 1.12 0.2 2,020 2,910
300 1 0.2 2,550 3,060 350 1.12 0.2 2,020 2,420
350 1 0.2 2,550 3,060 400 1.12 0.2 2,020 2,420
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~150 1 0.2 2,230 2,670 ~200 1.12 0.2 1,770 2,120
200 1 0.2 2,230 2,670 250 1.12 0.2 1,770 2,120
250 1 0.2 2,230 2,670 300 1.12 0.2 1,770 2,120
300 1 0.2 2,230 2,140 350 1.12 0.2 1,770 1,700
350 1 0.2 2,230 2,140 400 1.12 0.2 1,770 1,700
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~150 1 0.2 1,590 1,530 ~200 1.12 0.2 1,260 1,210
200 1 0.2 1,590 1,530 250 1.12 0.2 1,260 1,210
250 1 0.2 1,590 1,530 300 1.12 0.2 1,260 1,210
300 1 0.2 1,590 1,220 350 1.12 0.2 1,260 970
350 1 0.2 1,590 1,220 400 1.12 0.2 1,260 970
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~150 1
0.15
1,080 870 ~200 1.12
0.15
860 690
200 1
0.15
1,080 870 250 1.12
0.15
860 690
250 1
0.15
1,080 870 300 1.12
0.15
860 690
300 1
0.15
1,080 700 350 1.12
0.15
860 550
350 1
0.15
1,080 700 400 1.12
0.15
860 550
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~150 1 0.2 3,500 6,160 ~200 1.12 0.2 2,780 4,890
200 1 0.2 3,500 6,160 250 1.12 0.2 2,780 4,890
250 1 0.2 3,500 6,160 300 1.12 0.2 2,780 4,890
300 1 0.2 2,860 4,570 350 1.12 0.2 2,270 3,630
350 1 0.2 2,860 4,570 400 1.12 0.2 2,270 3,630
ℓ: Overhung length,
P
f: Pick feed,
a
e: Radial depth of cut,
n
: Spindle speed, Vf: Feed speed
RECOMMENDED CUTTING CONDITIONS / UP & DOWN FINISHING
YPHW-15/-F type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
QM MAX
C073
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
40
No. of teeth 6N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~
150 1.5
0.2 5,170 4,650
~
150 1.5
0.2 5,170 5,430
200 1.5
0.2 5,170 4,650 200 1.5
0.2 5,170 5,430
250 1
0.2 3,580 2,580 250 1
0.2 3,580 3,010
300 0.7
0.2 3,580 2,360 300 0.7
0.2 3,580 2,750
350
350
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~
150 1.5
0.2 3,580 3,220
~
150 1.5
0.2 3,580 3,760
200 1.5
0.2 3,580 3,220 200 1.5
0.2 3,580 3,760
250 1
0.2 2,790 2,010 250 1
0.2 2,790 2,350
300 0.7
0.2 2,790 1,670 300 0.7
0.2 2,790 1,950
350
350
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~
150 1.5
0.2 3,580 3,220
~
150 1.5
0.2 3,580 3,760
200 1.5
0.2 3,580 3,220 200 1.5
0.2 3,580 3,760
250 1
0.2 2,790 2,010 250 1
0.2 2,790 2,350
300 0.7
0.2 2,790 1,670 300 0.7
0.2 2,790 1,950
350
350
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~
150 1.5
0.2 3,180 2,290
~
150 1.5
0.2 3,180 2,670
200 1.5
0.2 3,180 2,290 200 1.5
0.2 3,180 2,670
250 1
0.2 2,790 1,670 250 1
0.2 2,790 1,950
300 0.7
0.2 2,790 1,340 300 0.7
0.2 2,790 1,560
350
350
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~
150 1.5
0.2 1,590 950
~
150 1.5
0.2 1,590 1,110
200 1.5
0.2 1,590 950 200 1.5
0.2 1,590 1,110
250 1
0.2 1,350 650 250 1
0.2 1,350 760
300 0.7
0.2 1,350 650 300 0.7
0.2 1,350 760
350
350
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
150 1
0.2 1,430 860
~
150 1
0.2 1,430 1,000
200 1
0.2 1,430 860 200 1
0.2 1,430 1,000
250 0.7
0.2 1,190 570 250 0.7
0.2 1,190 670
300 0.5
0.2 1,190 360 300 0.5
0.2 1,190 420
350
350
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~
150 1.5
0.2 4,380 3,940
~
150 1.5
0.2 4,380 4,600
200 1.5
0.2 4,380 3,940 200 1.5
0.2 4,380 4,600
250 1
0.2 3,580 2,580 250 1
0.2 3,580 3,010
300 0.7
0.2 3,580 2,150 300 0.7
0.2 3,580 2,510
350
350
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~
150 1.5
0.2 3,580 3,220
~
150 1.5
0.2 3,580 3,760
200 1.5
0.2 3,580 3,220 200 1.5
0.2 3,580 3,760
250 1
0.2 2,790 2,010 250 1
0.2 2,790 2,350
300 0.7
0.2 2,790 1,670 300 0.7
0.2 2,790 1,950
350
350
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~
150 1.5
0.2 720 520
~
150 1.5
0.2 720 610
200 1.5
0.2 720 520 200 1.5
0.2 720 610
250 1
0.2 560 340 250 1
0.2 560 400
300 0.7
0.2 560 270 300 0.7
0.2 560 320
350
350
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
YPHW-15/-F type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Indexable Tools
QM MAX
C074
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~
150 2
0.2 4,140 4,350
~
150 2
0.2 4,140 4,970
200 2
0.2 4,140 4,350 200 2
0.2 4,140 4,970
250 2
0.2 4,140 4,350 250 2
0.2 4,140 4,970
300 1.5
0.2 2,860 2,400 300 1.5
0.2 2,860 2,740
350 1.5
0.2 2,860 2,400 350 1.5
0.2 2,860 2,740
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~
150 2
0.2 2,860 3,000
~
150 2
0.2 2,860 3,430
200 2
0.2 2,860 3,000 200 2
0.2 2,860 3,430
250 2
0.2 2,860 3,000 250 2
0.2 2,860 3,430
300 1.5
0.2 2,860 2,400 300 1.5
0.2 2,860 2,740
350 1.5
0.2 2,860 2,400 350 1.5
0.2 2,860 2,740
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~
150 2
0.2 2,860 3,000
~
150 2
0.2 2,860 3,430
200 2
0.2 2,860 3,000 200 2
0.2 2,860 3,430
250 2
0.2 2,860 3,000 250 2
0.2 2,860 3,430
300 1.5
0.2 2,860 2,400 300 1.5
0.2 2,860 2,740
350 1.5
0.2 2,860 2,400 350 1.5
0.2 2,860 2,740
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~
150 2
0.2 2,550 2,140
~
150 2
0.2 2,550 2,450
200 2
0.2 2,550 2,140 200 2
0.2 2,550 2,450
250 2
0.2 2,550 2,140 250 2
0.2 2,550 2,450
300 1.5
0.2 2,230 1,560 300 1.5
0.2 2,230 1,780
350 1.5
0.2 2,230 1,560 350 1.5
0.2 2,230 1,780
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~
150 1.5
0.2 1,270 890
~
150 1.5
0.2 1,270 1,020
200 1.5
0.2 1,270 890 200 1.5
0.2 1,270 1,020
250 1.5
0.2 1,270 890 250 1.5
0.2 1,270 1,020
300 1.2
0.2 1,080 600 300 1.2
0.2 1,080 690
350 1.2
0.2 1,080 600 350 1.2
0.2 1,080 690
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
150 1.5
0.2 1,150 810
~
150 1.5
0.2 1,150 930
200 1.5
0.2 1,150 810 200 1.5
0.2 1,150 930
250 1.5
0.2 1,150 810 250 1.5
0.2 1,150 930
300 1
0.2 950 530 300 1
0.2 950 610
350 1
0.2 950 530 350 1
0.2 950 610
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~
150 2
0.2 3,500 3,680
~
150 2
0.2 3,500 4,210
200 2
0.2 3,500 3,680 200 2
0.2 3,500 4,210
250 2
0.2 3,500 3,680 250 2
0.2 3,500 4,210
300 1.5
0.2 2,860 2,400 300 1.5
0.2 2,860 2,740
350 1.5
0.2 2,860 2,400 350 1.5
0.2 2,860 2,740
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~
150 2
0.2 2,860 3,000
~
150 2
0.2 2,860 3,430
200 2
0.2 2,860 3,000 200 2
0.2 2,860 3,430
250 2
0.2 2,860 3,000 250 2
0.2 2,860 3,430
300 1.5
0.2 2,860 2,400 300 1.5
0.2 2,860 2,740
350 1.5
0.2 2,860 2,400 350 1.5
0.2 2,860 2,740
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~
150 2
0.2 570 480
~
150 2
0.2 570 550
200 2
0.2 570 480 200 2
0.2 570 550
250 2
0.2 570 480 250 2
0.2 570 550
300 1.5
0.2 450 320 300 1.5
0.2 450 370
350 1.5
0.2 450 320 350 1.5
0.2 450 370
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
YPHW-15/-F type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
QM MAX
C075
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
63/66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
(DH102)
~
200 2
0.2 3,290 3,950
250 2
0.2 3,290 3,950
300 2
0.2 3,290 3,950
350 1.5
0.2 2,270 2,180
400 1.5
0.2 2,270 2,180
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
(DH102)
~
200 2
0.2 2,270 2,720
250 2
0.2 2,270 2,720
300 2
0.2 2,270 2,720
350 1.5
0.2 2,270 2,180
400 1.5
0.2 2,270 2,180
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~
200 2
0.2 2,270 2,720
250 2
0.2 2,270 2,720
300 2
0.2 2,270 2,720
350 1.5
0.2 2,270 2,180
400 1.5
0.2 2,270 2,180
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~
200 2
0.2 2,020 1,940
250 2
0.2 2,020 1,940
300 2
0.2 2,020 1,940
350 1.5
0.2 1,770 1,410
400 1.5
0.2 1,770 1,410
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~
200 1.5
0.2 1,010 810
250 1.5
0.2 1,010 810
300 1.5
0.2 1,010 810
350 1.2
0.2 860 550
400 1.2
0.2 860 550
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
200 1.5
0.2 910 740
250 1.5
0.2 910 740
300 1.5
0.2 910 740
350 1
0.2 750 480
400 1
0.2 750 480
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~
200 2
0.2 2,780 3,340
250 2
0.2 2,780 3,340
300 2
0.2 2,780 3,340
350 1.5
0.2 2,270 2,180
400 1.5
0.2 2,270 2,180
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~
200 2
0.2 2,270 2,720
250 2
0.2 2,270 2,720
300 2
0.2 2,270 2,720
350 1.5
0.2 2,270 2,180
400 1.5
0.2 2,270 2,180
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~
200 2
0.2 450 440
250 2
0.2 450 440
300 2
0.2 450 440
350 1.5
0.2 360 300
400 1.5
0.2 360 300
RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
YPHW-15/-F type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Indexable Tools
QM MAX
C076
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
40
No. of teeth 6N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(DH102)
~150 0.2 20~40 2,100 3,150 ~150 0.2 20~38 2,100 3,680
200 0.2 20~40 2,100 3,150 200 0.2 20~38 2,100 3,680
250 0.2 20~40 1,570 1,890 250 0.2 20~38 1,570 2,200
300 0.2 20~22 1,360 1,640 300 0.2 20~22 1,360 1,900
350 350
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(DH102)
~150 0.2 20~40 1,890 2,830 ~150 0.2 20~38 1,890 3,300
200 0.2 20~40 1,890 2,830 200 0.2 20~38 1,890 3,300
250 0.2 20~40 1,410 1,700 250 0.2 20~38 1,410 1,980
300 0.2 20~22 1,220 1,470 300 0.2 20~22 1,220 1,710
350 350
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
DH102
~150 0.2 20~40 1,750 2,100 ~150 0.2 20~38 1,750 2,450
200 0.2 20~40 1,750 2,100 200 0.2 20~38 1,750 2,450
250 0.2 20~40 1,300 1,400 250 0.2 20~38 1,300 1,650
300 0.2 20~22 1,150 1,150 300 0.2 20~22 1,150 1,350
350 350
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
~150 0.2 20~40 1,600 1,150 ~150 0.2 20~38 1,600 1,350
200 0.2 20~40 1,600 1,150 200 0.2 20~38 1,600 1,350
250 0.2 20~40 1,200 720 250 0.2 20~38 1,200 840
300 0.2 20~22 1,050 630 300 0.2 20~22 1,050 740
350 350
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
~150 0.2 20~40 800 480 ~150 0.2 20~38 800 560
200 0.2 20~40 800 480 200 0.2 20~38 800 560
250 0.2 20~40 640 380 250 0.2 20~38 640 440
300 0.2 20~22 400 120 300 0.2 20~22 400 140
350 350
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~150 0.2 20~40 560 240 ~150 0.2 20~38 560 280
200 0.2 20~40 560 240 200 0.2 20~38 560 240
250 0.2 20~40 400 120 250 0.2 20~38 400 140
300 0.2 20~22 400 120 300 0.2 20~22 400 140
350 350 –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
DH102
~150 0.2 20~40 1,590 1,910 ~150 0.2 20~38 1,590 2,230
200 0.2 20~40 1,590 1,910 200 0.2 20~38 1,590 2,230
250 0.2 20~40 1,190 1,070 250 0.2 20~38 1,190 1,250
300 0.2 20~22 1,030 620 300 0.2 20~22 1,030 720
350 350
Stainless steel
SUS304
Below 250HB DH102
~150 0.2 20~40 1,430 1,290 ~150 0.2 20~38 1,430 1,500
200 0.2 20~40 1,430 1,290 200 0.2 20~38 1,430 1,500
250 0.2 20~40 1,030 740 250 0.2 20~38 1,030 870
300 0.2 20~22 800 480 300 0.2 20~22 800 560
350 350
Titanium alloy
(Ti-6Al-4V) DH102
~150 0.2 20~40 400 360 ~150 0.2 20~38 400 420
200 0.2 20~40 400 360 200 0.2 20~38 400 420
250 0.2 20~40 240 140 250 0.2 20~22 240 160
300 0.2 20~22 240 140 300 0.2 20~22 240 160
350 350
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
YPHW-15 type insert
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
QM MAX
C077
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(DH102)
~
150 0.2 25~50 1,700 2,970
~
150 0.2 25~48 1,700 3,390
200 0.2 25~50 1,700 2,970 200 0.2 25~48 1,700 3,390
250 0.2 25~50 1,700 2,700 250 0.2 25~48 1,700 3,080
300 0.2 25~50 1,280 1,790 300 0.2 25~48 1,280 2,040
350 0.2 25~28 1,280 1,790 350 0.2 25~28 1,280 2,040
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(DH102)
~
150 0.2 25~50 1,530 2,670
~
150 0.2 25~48 1,530 3,050
200 0.2 25~50 1,530 2,670 200 0.2 25~48 1,530 3,050
250 0.2 25~50 1,530 2,430 250 0.2 25~48 1,530 2,770
300 0.2 25~50 1,150 1,600 300 0.2 25~48 1,150 1,830
350 0.2 25~28 1,150 1,600 350 0.2 25~28 1,150 1,830
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
DH102
~
150 0.2 25~50 1,400 1,950
~
150 0.2 25~48 1,400 2,200
200 0.2 25~50 1,400 1,950 200 0.2 25~48 1,400 2,200
250 0.2 25~50 1,400 1,750 250 0.2 25~48 1,400 2,000
300 0.2 25~50 1,050 1,250 300 0.2 25~48 1,050 1,400
350 0.2 25~28 1,050 1,250 350 0.2 25~28 1,050 1,400
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
DH102
~
150 0.2 25~50 1,250 1,050
~
150 0.2 25~48 1,250 1,200
200 0.2 25~50 1,250 1,050 200 0.2 25~48 1,250 1,200
250 0.2 25~50 1,250 880 250 0.2 25~48 1,250 1,000
300 0.2 25~50 950 660 300 0.2 25~48 950 750
350 0.2 25~28 950 660 350 0.2 25~28 950 750
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
~
150 0.2 25~50 510 360
~
150 0.2 25~48 510 410
200 0.2 25~50 510 360 200 0.2 25~48 510 410
250 0.2 25~50 510 340 250 0.2 25~48 510 390
300 0.2 25~50 380 270 300 0.2 25~48 380 310
350 0.2 25~28 380 270 350 0.2 25~28 380 310
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
150 0.2 25~50 380 190
~
150 0.2 25~48 380 220
200 0.2 25~50 380 190 200 0.2 25~48 380 220
250 0.2 25~50 380 160 250 0.2 25~48 380 180
300 0.2 25~50 320 130 300 0.2 25~48 320 150
350 0.2 25~28 320 130 350 0.2 25~28 320 150
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
DH102
~
150 0.2 25~50 1,270 1,780
~
150 0.2 25~48 1,270 2,030
200 0.2 25~50 1,270 1,780 200 0.2 25~48 1,270 2,030
250 0.2 25~50 1,270 1,560 250 0.2 25~48 1,270 1,780
300 0.2 25~50 950 1,000 300 0.2 25~48 950 1,140
350 0.2 25~28 950 1,000 350 0.2 25~28 950 1,140
Stainless steel
SUS304
Below 250HB DH102
~
150 0.2 25~50 1,150 1,210
~
150 0.2 25~48 1,150 1,380
200 0.2 25~50 1,150 1,210 200 0.2 25~48 1,150 1,380
250 0.2 25~50 1,150 1,090 250 0.2 25~48 1,150 1,250
300 0.2 25~50 830 700 300 0.2 25~48 830 800
350 0.2 25~28 830 700 350 0.2 25~28 830 800
Titanium alloy
(Ti-6Al-4V) DH102
~
150 0.2 25~50 320 340
~
150 0.2 25~48 320 390
200 0.2 25~50 320 340 200 0.2 25~48 320 390
250 0.2 25~50 320 300 250 0.2 25~48 320 340
300 0.2 25~50 190 160 300 0.2 25~48 190 180
350 0.2 25~28 190 160 350 0.2 25~28 190 180
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
YPHW-15 type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Indexable Tools
QM MAX
C078
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
63/66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(DH102)
~
200 0.2 31~63 1,350 2,700
250 0.2 31~63 1,350 2,700
300 0.2 31~63 1,350 2,450
350 0.2 31~63 1,020 1,630
400 0.2 31~35 1,020 1,630
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(DH102)
~
200 0.2 31~63 1,210 2,420
250 0.2 31~63 1,210 2,420
300 0.2 31~63 1,210 2,190
350 0.2 31~63 910 1,450
400 0.2 31~35 910 1,450
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
DH102
~
200 0.2 31~63 1,110 1,750
250 0.2 31~63 1,110 1,750
300 0.2 31~63 1,110 1,580
350 0.2 31~63 830 1,110
400 0.2 31~35 830 1,110
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
~
200 0.2 31~63 1,000 960
250 0.2 31~63 1,000 960
300 0.2 31~63 1,000 800
350 0.2 31~63 750 590
400 0.2 31~35 750 590
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
~
200 0.2 31~63 400 320
250 0.2 31~63 400 320
300 0.2 31~63 400 300
350 0.2 31~63 300 250
400 0.2 31~35 300 250
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
200 0.2 31~63 300 170
250 0.2 31~63 300 170
300 0.2 31~63 300 140
350 0.2 31~63 250 120
400 0.2 31~35 250 120
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
DH102
~
200 0.2 31~63 1,000 1,600
250 0.2 31~63 1,000 1,600
300 0.2 31~63 1,000 1,400
350 0.2 31~63 750 900
400 0.2 31~35 750 900
Stainless steel
SUS304
Below 250HB
DH102
~
200 0.2 31~63 910 1,090
250 0.2 31~63 910 1,090
300 0.2 31~63 910 990
350 0.2 31~63 660 640
400 0.2 31~35 660 640
Titanium alloy
(Ti-6Al-4V)
DH102
~
200 0.2 31~63 250 300
250 0.2 31~63 250 300
300 0.2 31~63 250 270
350 0.2 31~63 150 140
400 0.2 31~35 150 140
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
YPHW-15 type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
Tooling by DIJET
QM MAX
C079
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
40
No. of teeth 6N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
~
150 0.2 20~40 1,590 1,430 ~150 0.2 20~38 1,590 1,670
200 0.2 20~40 1,590 1,430 200 0.2 20~38 1,590 1,670
250 0.2 20~40 1,190 860 250 0.2 20~38 1,190 1,000
300 0.2 20~22 1,030 620 300 0.2 20~22 1,030 720
350 — — — — 350 — — — —
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
~
150 0.2 20~40 1,430 1,290 ~150 0.2 20~38 1,430 1,500
200 0.2 20~40 1,430 1,290 200 0.2 20~38 1,430 1,500
250 0.2 20~40 1,030 740 250 0.2 20~38 1,030 870
300 0.2 20~22 800 480 300 0.2 20~22 800 560
350 — — — — 350 — — — —
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
~
150 0.2 20~40 1,270 920 ~150 0.2 20~38 1,270 1,070
200 0.2 20~40 1,270 920 200 0.2 20~38 1,270 1,070
250 0.2 20~40 950 570 250 0.2 20~38 950 670
300 0.2 20~22 720 430 300 0.2 20~22 720 500
350 — — — — 350 — — — —
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
~
150 0.2 20~40 1,030 740 ~150 0.2 20~38 1,030 870
200 0.2 20~40 1,030 740 200 0.2 20~38 1,030 870
250 0.2 20~40 870 520 250 0.2 20~38 870 610
300 0.2 20~22 640 380 300 0.2 20~22 640 440
350 — — — — 350 — — — —
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
~
150 0.2 20~40 800 480 ~150 0.2 20~38 800 560
200 0.2 20~40 800 480 200 0.2 20~38 800 560
250 0.2 20~40 640 380 250 0.2 20~38 640 440
300 0.2 20~22 400 120 300 0.2 20~22 400 140
350 — — — — 350 — — — —
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
~
150 0.2 20~40 1,590 1,910 ~150 0.2 20~38 1,590 2,230
200 0.2 20~40 1,590 1,910 200 0.2 20~38 1,590 2,230
250 0.2 20~40 1,190 1,070 250 0.2 20~38 1,190 1,250
300 0.2 20~22 1,030 620 300 0.2 20~22 1,030 720
350 — — — — 350 — — — —
Stainless steel
SUS304
Below 250HB
JC8015
~
150 0.2 20~40 1,430 1,290 ~150 0.2 20~38 1,430 1,500
200 0.2 20~40 1,430 1,290 200 0.2 20~38 1,430 1,500
250 0.2 20~40 1,030 740 250 0.2 20~38 1,030 870
300 0.2 20~22 800 480 300 0.2 20~22 800 560
350 — — — — 350 — — — —
Titanium alloy
(Ti-6Al-4V)
JC8015
~
150 0.2 20~40 400 360 ~150 0.2 20~38 400 420
200 0.2 20~40 400 360 200 0.2 20~38 400 420
250 0.2 20~40 240 140 250 0.2 20~38 240 160
300 0.2 20~22 240 140 300 0.2 20~22 240 160
350 — — — — 350 — — — —
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING AT LOW FEED SPEED
YPHW-F/-24 type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4) Use air blow to flush the chips out.
5) Recommend to use YPHW-F type insert for better surface roughness.
NOTE
Indexable Tools
QM MAX
C080
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
~150 0.2 25~50 1,270 1,330 ~150 0.2 25~48 1,270 1,530
200 0.2 25~50 1,270 1,330 200 0.2 25~48 1,270 1,530
250 0.2 25~50 1,270 1,200 250 0.2 25~48 1,270 1,380
300 0.2 25~50 950 800 300 0.2 25~48 950 910
350 0.2 25~28 950 800 350 0.2 25~28 950 910
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
~150 0.2 25~50 1,150 1,210 ~150 0.2 25~48 1,150 1,380
200 0.2 25~50 1,150 1,210 200 0.2 25~48 1,150 1,380
250 0.2 25~50 1,150 1,090 250 0.2 25~48 1,150 1,250
300 0.2 25~50 830 700 300 0.2 25~48 830 800
350 0.2 25~28 830 700 350 0.2 25~28 830 800
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
~150 0.2 25~50 1,020 860 ~150 0.2 25~48 1,020 980
200 0.2 25~50 1,020 860 200 0.2 25~48 1,020 980
250 0.2 25~50 1,020 770 250 0.2 25~48 1,020 880
300 0.2 25~50 760 530 300 0.2 25~48 760 610
350 0.2 25~28 760 530 350 0.2 25~28 760 610
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
~150 0.2 25~50 830 700 ~150 0.2 25~48 830 800
200 0.2 25~50 830 700 200 0.2 25~48 830 800
250 0.2 25~50 830 630 250 0.2 25~48 830 720
300 0.2 25~50 700 490 300 0.2 25~48 700 560
350 0.2 25~28 700 490 350 0.2 25~28 700 560
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
~150 0.2 25~50 510 360 ~150 0.2 25~48 510 410
200 0.2 25~50 510 360 200 0.2 25~48 510 410
250 0.2 25~50 510 340 250 0.2 25~48 510 390
300 0.2 25~50 380 270 300 0.2 25~48 380 310
350 0.2 25~28 380 270 350 0.2 25~28 380 310
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
~150 0.2 25~50 1,270 1,780 ~150 0.2 25~48 1,270 2,030
200 0.2 25~50 1,270 1,780 200 0.2 25~48 1,270 2,030
250 0.2 25~50 1,270 1,560 250 0.2 25~48 1,270 1,780
300 0.2 25~50 950 1,000 300 0.2 25~48 950 1,140
350 0.2 25~28 950 1,000 350 0.2 25~28 950 1,140
Stainless steel
SUS304
Below 250HB JC8015
~150 0.2 25~50 1,150 1,210 ~150 0.2 25~48 1,150 1,380
200 0.2 25~50 1,150 1,210 200 0.2 25~48 1,150 1,380
250 0.2 25~50 1,150 1,090 250 0.2 25~48 1,150 1,250
300 0.2 25~50 830 700 300 0.2 25~48 830 800
350 0.2 25~28 830 700 350 0.2 25~28 830 800
Titanium alloy
(Ti-6Al-4V) JC8015
~150 0.2 25~50 320 340 ~150 0.2 25~48 320 390
200 0.2 25~50 320 340 200 0.2 25~48 320 390
250 0.2 25~50 320 300 250 0.2 25~48 320 340
300 0.2 25~50 190 160 300 0.2 25~48 190 180
350 0.2 25~28 190 160 350 0.2 25~28 190 180
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING AT LOW FEED SPEED
YPHW-F/-24 type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
5) Recommend to use YPHW-F type insert for better surface roughness.
NOTE
Tooling by DIJET
QM MAX
C081
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
63/66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
~200 0.2 31~63 1,000 1,200
250 0.2 31~63 1,000 1,200
300 0.2 31~63 1,000 1,080
350 0.2 31~63 750 720
400 0.2 31~35 750 720
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
~200 0.2 31~63 910 1,090
250 0.2 31~63 910 1,090
300 0.2 31~63 910 990
350 0.2 31~63 660 640
400 0.2 31~35 660 640
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
~200 0.2 31~63 800 770
250 0.2 31~63 800 770
300 0.2 31~63 800 690
350 0.2 31~63 600 480
400 0.2 31~35 600 480
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
~200 0.2 31~63 650 620
250 0.2 31~63 650 620
300 0.2 31~63 650 560
350 0.2 31~63 550 440
400 0.2 31~35 550 440
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
~200 0.2 31~63 400 320
250 0.2 31~63 400 320
300 0.2 31~63 400 300
350 0.2 31~63 300 250
400 0.2 31~35 300 250
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
~200 0.2 31~63 1,000 1,600
250 0.2 31~63 1,000 1,600
300 0.2 31~63 1,000 1,400
350 0.2 31~63 750 900
400 0.2 31~35 750 900
Stainless steel
SUS304
Below 250HB
JC8015
~200 0.2 31~63 910 1,090
250 0.2 31~63 910 1,090
300 0.2 31~63 910 990
350 0.2 31~63 660 640
400 0.2 31~35 660 640
Titanium alloy
(Ti-6Al-4V)
JC8015
~200 0.2 31~63 250 300
250 0.2 31~63 250 300
300 0.2 31~63 250 270
350 0.2 31~63 150 140
400 0.2 31~35 150 140
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING AT LOW FEED SPEED
YPHW-F/-24 type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4) Use air blow to flush the chips out.
5) Recommend to use YPHW-F type insert for better surface roughness.
NOTE
Indexable Tools
QM MAX
C082
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
JC8015
(DH102)
JC8015
(DH102)
DH102
~100
150
200
250
300
~100
150
200
250
300
~100
150
200
250
300
0.4
0.3
0.2
0.15
-
0.25
0.2
0.15
0.1
-
0.2
0.15
0.1
-
-
No. of teeth 6N
40
<17
<17
<17
<17
-
<17
<17
<17
<17
-
<13
<13
<13
-
-
1,750
1,750
1,750
1,750
-
1,270
1,270
1,270
1,270
-
800
800
800
-
-
Tool dia. (mm)
2,620
2,620
2,620
2,620
-
1,900
1,900
1,900
1,900
-
960
960
960
-
-
~
100
150
200
250
300
~100
150
200
250
300
~100
150
200
250
300
0.4
0.3
0.2
0.15
-
0.25
0.2
0.15
0.1
-
0.2
0.15
0.1
-
-
No. of teeth 7N
40
<17
<17
<17
<17
-
<17
<17
<17
<17
-
<13
<13
<13
-
-
1,750
1,750
1,750
1,750
-
1,270
1,270
1,270
1,270
-
800
800
800
-
-
3,060
3,060
3,060
3,060
-
2,220
2,220
2,220
2,220
-
1,120
1,120
1,120
-
-
RECOMMENDED CUTTING CONDITIONS / CONTOURING MILLING
YPHW-24 type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4) Use air blow to flush the chips out.
NOTE
ℓ
(mm) a
p
(mm) a
e
(mm) Vf
(mm/min)
ℓ
(mm) a
p
(mm) a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
Hardened die steel
SKD11, SLD,
DC11
(1.2344, 1.2379)
55-62HRC
Work
Materials
Mold steel
NAK80, HPM1,
P21
(1.2311, P21)
38-43HRC
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
Hardened die steel
SKD11, SLD,
DC11
(1.2344, 1.2379)
55-62HRC
Insert
Grades
~
150
200
250
300
350
~
150
200
250
300
350
~
150
200
250
300
350
0.4
0.3
0.2
0.15
-
0.25
0.2
0.15
0.1
-
0.2
0.15
0.1
-
-
No. of teeth 7N
50
<21
<21
<21
<21
-
<21
<21
<21
<21
-
<17
<17
<17
-
-
1,400
1,400
1,400
1,400
-
1,020
1,020
1,020
1,020
-
640
640
640
-
-
Tool dia. (mm)
2,450
2,450
2,450
2,450
-
1,780
1,780
1,780
1,780
-
900
900
900
-
-
~
100
150
200
250
300
~100
150
200
250
300
~100
150
200
250
300
0.4
0.3
0.2
0.15
-
0.25
0.2
0.15
0.1
-
0.2
0.15
0.1
-
-
No. of teeth 8N
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
50/52
<21
<21
<21
<21
-
<21
<21
<21
<21
-
<17
<17
<17
-
-
1,400
1,400
1,400
1,400
-
1,020
1,020
1,020
1,020
-
640
640
640
-
-
2,800
2,800
2,800
2,800
-
2,040
2,040
2,040
2,040
-
1,030
1,030
1,030
-
-
ℓ
(mm) a
p
(mm) a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm) a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
JC8015
(DH102)
JC8015
(DH102)
DH102
n
(min
-1
)
Tooling by DIJET
QM MAX
C083
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
63/66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8015
(DH102)
~
150 0.4 <26 1,110 2,220
200 0.4 <26 1,110 2,220
250 0.3 <26 1,110 2,220
300 0.2 <26 1,110 2,220
350 0.15 <26 1,110 2,220
Hardened die
steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8015
(DH102)
~
150 0.25 <26 810 1,620
200 0.25 <26 810 1,620
250 0.2 <26 810 1,620
300 0.15 <26 810 1,620
350 0.1 <26 810 1,620
Hardened die
steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~
150 0.2 <21 500 800
200 0.2 <21 500 800
250 0.15 <21 500 800
300 0.1 <21 500 800
350 — — — —
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / CONTOURING MILLING
YPHW-24 type insert
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle
speed and feed speed.
4) Use air blow to flush the chips out.
NOTE
Indexable Tools
QM MAX
C084
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
40
No. of teeth 6N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
~150 5.0 0.20 2,550 4,590 ~150 5.0 0.20 2,550 5,350
200 3.0 0.15 2,040 2,940 200 3.0 0.15 2,040 3,430
250 2.5 0.10 1,530 1,650 250 2.5 0.10 1,530 1,930
300 2.5 0.10 1,530 1,650 300 2.5 0.10 1,530 1,930
350 – – – – 350 – – – –
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
~150 5.0 0.20 2,400 3,600 ~150 5.0 0.20 2,400 4,200
200 3.0 0.15 1,920 2,300 200 3.0 0.15 1,920 2,690
250 2.5 0.10 1,440 1,300 250 2.5 0.10 1,440 1,510
300 2.5 0.10 1,440 1,300 300 2.5 0.10 1,440 1,510
350 – – – – 350 – – – –
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~150 5.0 0.20 2,400 3,600 ~150 5.0 0.20 2,400 4,200
200 3.0 0.15 1,920 2,300 200 3.0 0.15 1,920 2,690
250 2.5 0.10 1,440 1,300 250 2.5 0.10 1,440 1,510
300 2.5 0.10 1,440 1,300 300 2.5 0.10 1,440 1,510
350 – – – – 350 – – – –
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~150 4.0 0.20 2,000 3,000 ~150 4.0 0.20 2,000 3,500
200 2.5 0.15 1,600 1,920 200 2.5 0.15 1,600 2,240
250 2.0 0.10 1,200 1,080 250 2.0 0.10 1,200 1,260
300 2.0 0.10 1,200 1,080 300 2.0 0.10 1,200 1,260
350 – – – – 350 – – – –
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~150 3.5 0.20 1,670 2,000 ~150 3.5 0.20 1,670 2,340
200 2.5 0.15 1,340 1,290 200 2.5 0.15 1,340 1,500
250 1.5 0.10 1,000 720 250 1.5 0.10 1,000 840
300 – – – – 300 – – – –
350 – – – – 350 – – – –
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~150 2.5 0.15 1,430 1,290 ~150 2.5 0.15 1,430 1,500
200 2.0 0.12 1,140 820 200 2.0 0.12 1,140 960
250 1.0 0.10 860 460 250 1.0 0.10 860 540
300 – – – – 300 – – – –
350 – – – – 350 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~150 5.0 0.20 2,230 4,010 ~150 5.0 0.20 2,230 4,680
200 3.0 0.15 1,780 2,560 200 3.0 0.15 1,780 2,990
250 2.5 0.10 1,340 1,450 250 2.5 0.10 1,340 1,690
300 2.5 0.10 1,340 1,450 300 2.5 0.10 1,340 1,690
350 – – – – 350 – – – –
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~150 5.0 0.20 2,400 3,600 ~150 5.0 0.20 2,400 4,200
200 3.0 0.15 1,920 2,300 200 3.0 0.15 1,920 2,690
250 2.5 0.10 1,440 1,300 250 2.5 0.10 1,440 1,510
300 2.5 0.10 1,440 1,300 300 2.5 0.10 1,440 1,510
350 – – – – 350 – – – –
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~150 5.0 0.20 720 1,080 ~150 5.0 0.20 720 1,260
200 3.0 0.15 580 700 200 3.0 0.15 580 810
250 2.5 0.10 430 390 250 2.5 0.10 430 450
300 2.5 0.10 430 390 300 2.5 0.10 430 450
350 – – – – 350 – – – –
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / SIDE FINISHING
ZPMT-PL-type inserts (facemill type)
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4) Use air blow.
NOTE
Tooling by DIJET
QM MAX
C085
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
~150 5.0 0.20 2,230 4,680 ~150 5.0 0.20 2,230 5,350
200 5.0 0.20 2,230 4,680 200 5.0 0.20 2,230 5,350
250 3.0 0.15 1,780 2,990 250 3.0 0.15 1,780 3,420
300 3.0 0.15 1,780 2,990 300 3.0 0.15 1,780 3,420
350 2.5 0.10 1,340 1,690 350 2.5 0.10 1,340 1,930
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
~150 5.0 0.20 1,910 3,340 ~150 5.0 0.20 1,910 3,820
200 5.0 0.20 1,910 3,340 200 5.0 0.20 1,910 3,820
250 3.0 0.15 1,530 2,140 250 3.0 0.15 1,530 2,450
300 3.0 0.15 1,530 2,140 300 3.0 0.15 1,530 2,450
350 2.5 0.10 1,150 1,210 350 2.5 0.10 1,150 1,380
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~150 5.0 0.20 1,910 3,340 ~150 5.0 0.20 1,910 3,820
200 5.0 0.20 1,910 3,340 200 5.0 0.20 1,910 3,820
250 3.0 0.15 1,530 2,140 250 3.0 0.15 1,530 2,450
300 3.0 0.15 1,530 2,140 300 3.0 0.15 1,530 2,450
350 2.5 0.10 1,150 1,210 350 2.5 0.10 1,150 1,380
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~150 4.0 0.20 1,600 2,800 ~150 4.0 0.20 1,600 3,200
200 4.0 0.20 1,600 2,800 200 4.0 0.20 1,600 3,200
250 2.5 0.15 1,280 1,790 250 2.5 0.15 1,280 2,050
300 2.5 0.15 1,280 1,790 300 2.5 0.15 1,280 2,050
350 2.0 0.10 960 1,010 350 2.0 0.10 960 1,150
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~150 3.0 0.20 1,340 1,880 ~150 3.0 0.20 1,340 2,140
200 3.0 0.20 1,340 1,880 200 3.0 0.20 1,340 2,140
250 2.5 0.15 1,070 1,200 250 2.5 0.15 1,070 1,370
300 2.5 0.15 1,070 1,200 300 2.5 0.15 1,070 1,370
350 1.5 0.10 800 670 350 1.5 0.10 800 770
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~150 2.5 0.15 1,150 1,210 ~150 2.5 0.15 1,150 1,380
200 2.5 0.15 1,150 1,210 200 2.5 0.15 1,150 1,380
250 2.0 0.12 920 770 250 2.0 0.12 920 880
300 2.0 0.12 920 770 300 2.0 0.12 920 880
350 1.0 0.10 690 440 350 1.0 0.10 690 500
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~150 5.0 0.20 1,780 3,740 ~150 5.0 0.20 1,780 4,270
200 5.0 0.20 1,780 3,740 200 5.0 0.20 1,780 4,270
250 3.0 0.15 1,420 2,390 250 3.0 0.15 1,420 2,730
300 3.0 0.15 1,420 2,390 300 3.0 0.15 1,420 2,730
350 2.5 0.10 1,070 1,350 350 2.5 0.10 1,070 1,540
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~150 5.0 0.20 1,910 3,340 ~150 5.0 0.20 1,910 3,820
200 5.0 0.20 1,910 3,340 200 5.0 0.20 1,910 3,820
250 3.0 0.15 1,530 2,140 250 3.0 0.15 1,530 2,450
300 3.0 0.15 1,530 2,140 300 3.0 0.15 1,530 2,450
350 2.5 0.10 1,150 1,210 350 2.5 0.10 1,150 1,380
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~150 5.0 0.20 570 1,000 ~150 5.0 0.20 570 1,140
200 5.0 0.20 570 1,000 200 5.0 0.20 570 1,140
250 3.0 0.15 460 650 250 3.0 0.15 460 740
300 3.0 0.15 460 650 300 3.0 0.15 460 740
350 2.5 0.10 340 360 350 2.5 0.10 340 410
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4) Use air blow.
NOTE
RECOMMENDED CUTTING CONDITIONS / SIDE FINISHING
ZPMT-PL-type inserts (facemill type)
Indexable Tools
QM MAX
C086
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
63 / 66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
~200 5.0 0.20 1,620 3,890
250 5.0 0.20 1,620 3,890
300 3.0 0.15 1,300 2,500
350 3.0 0.15 1,300 2,500
400 2.5 0.10 970 1,400
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
~200 5.0 0.20 1,520 3,040
250 5.0 0.20 1,520 3,040
300 3.0 0.15 1,220 1,950
350 3.0 0.15 1,220 1,950
400 2.5 0.10 910 1,090
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~200 5.0 0.20 1,520 3,040
250 5.0 0.20 1,520 3,040
300 3.0 0.15 1,220 1,950
350 3.0 0.15 1,220 1,950
400 2.5 0.10 910 1,090
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~200 4.0 0.20 1,260 2,520
250 4.0 0.20 1,260 2,520
300 2.5 0.15 1,010 1,620
350 2.5 0.15 1,010 1,620
400 2.0 0.10 760 910
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~200 3.5 0.20 1,060 1,700
250 3.5 0.20 1,060 1,700
300 2.5 0.15 850 1,090
350 2.5 0.15 850 1,090
400 1.5 0.10 640 610
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~200 2.5 0.15 910 1,090
250 2.5 0.15 910 1,090
300 2.0 0.12 730 700
350 2.0 0.12 730 700
400 1.0 0.10 550 400
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~200 5.0 0.20 1,410 3,380
250 5.0 0.20 1,410 3,380
300 3.0 0.15 1,130 2,170
350 3.0 0.15 1,130 2,170
400 2.5 0.10 850 1,220
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~200 5.0 0.20 1,520 3,040
250 5.0 0.20 1,520 3,040
300 3.0 0.15 1,220 1,950
350 3.0 0.15 1,220 1,950
400 2.5 0.10 910 1,090
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~200 5.0 0.20 450 900
250 5.0 0.20 450 900
300 3.0 0.15 360 580
350 3.0 0.15 360 580
400 2.5 0.10 270 320
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4) Use air blow.
NOTE
RECOMMENDED CUTTING CONDITIONS / SIDE FINISHING
ZPMT-PL-type inserts (facemill type)
Tooling by DIJET
QM MAX
C087
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
40
No. of teeth 6N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
~150 0.20 13~38 1,400 1,260 ~150 0.20 13~38 1,400 1,470
200 0.15 13~38 1,050 760 200 0.15 13~38 1,050 880
250 0.10 13~38 1,050 760 250 0.10 13~38 1,050 880
300 0.10 13~24 700 420 300 0.10 13~24 700 490
350 – – – – 350 – – – –
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
~150 0.20 13~38 1,300 1,170 ~150 0.20 13~38 1,300 1,360
200 0.15 13~38 980 710 200 0.15 13~38 980 820
250 0.10 13~38 980 710 250 0.10 13~38 980 820
300 0.10 13~24 650 390 300 0.10 13~24 650 450
350 – – – – 350 – – – –
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~150 0.20 13~38 1,300 1,170 ~150 0.20 13~38 1,300 1,360
200 0.15 13~38 980 710 200 0.15 13~38 980 820
250 0.10 13~38 980 710 250 0.10 13~38 980 820
300 0.10 13~24 650 390 300 0.10 13~24 650 450
350 – – – – 350 – – – –
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~150 0.20 13~38 1,110 1,000 ~150 0.20 13~38 1,110 1,160
200 0.15 13~38 830 600 200 0.15 13~38 830 700
250 0.10 13~38 830 600 250 0.10 13~38 830 700
300 0.10 13~24 560 340 300 0.10 13~24 560 390
350 – – – – 350 – – – –
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~150 0.20 13~38 800 580 ~150 0.20 13~38 800 670
200 0.15 13~38 600 360 200 0.15 13~38 600 420
250 0.10 13~38 600 360 250 0.10 13~38 600 420
300 0.10 13~24 400 190 300 0.10 13~24 400 220
350 – – – – 350 – – – –
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~150 0.15 13~38 560 340 ~150 0.15 13~38 560 390
200 0.12 13~38 420 200 200 0.12 13~38 420 230
250 0.10 13~38 420 200 250 0.10 13~38 420 230
300 0.10 13~24 280 100 300 0.10 13~24 280 120
350 – – – – 350 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~150 0.20 13~38 1,400 1,510 ~150 0.20 13~38 1,400 1,760
200 0.15 13~38 1,050 950 200 0.15 13~38 1,050 1,100
250 0.10 13~38 1,050 950 250 0.10 13~38 1,050 1,100
300 0.10 13~24 700 500 300 0.10 13~24 700 590
350 – – – – 350 – – – –
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~150 0.20 13~38 1,300 1,170 ~150 0.20 13~38 1,300 1,360
200 0.15 13~38 980 710 200 0.15 13~38 980 820
250 0.10 13~38 980 710 250 0.10 13~38 980 820
300 0.10 13~24 650 390 300 0.10 13~24 650 450
350 – – – – 350 – – – –
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
0,25 Pt 0.20 13~38 400 290 ~150 0.20 13~38 400 340
200 0.15 13~38 300 200 200 0.15 13~38 300 230
250 0.10 13~38 300 200 250 0.10 13~38 300 230
300 0.10 13~24 200 120 300 0.10 13~24 200 140
350 – – – – 350 – – – –
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / FOR BOTTOM FACE FINISHING
ZPMT-PL-type inserts (facemill type)
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4) Use air blow.
NOTE
Indexable Tools
QM MAX
C088
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
~150 0.20 16~48 1,150 1,210 ~150 0.20 16~48 1,150 1,380
200 0.20 16~48 1,150 1,210 200 0.20 16~48 1,150 1,380
250 0.15 16~48 860 720 250 0.15 16~48 860 820
300 0.15 16~48 860 720 300 0.15 16~48 860 820
350 0.10 16~30 580 410 350 0.10 16~30 580 460
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
~150 0.20 16~48 1,020 1,070 ~150 0.20 16~48 1,020 1,220
200 0.20 16~48 1,020 1,070 200 0.20 16~48 1,020 1,220
250 0.15 16~48 770 650 250 0.15 16~48 770 740
300 0.15 16~48 770 650 300 0.15 16~48 770 740
350 0.10 16~30 510 360 350 0.10 16~30 510 410
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~150 0.20 16~48 1,020 1,070 ~150 0.20 16~48 1,020 1,220
200 0.20 16~48 1,020 1,070 200 0.20 16~48 1,020 1,220
250 0.15 16~48 770 650 250 0.15 16~48 770 740
300 0.15 16~48 770 650 300 0.15 16~48 770 740
350 0.10 16~30 510 360 350 0.10 16~30 510 410
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~150 0.20 16~48 890 930 ~150 0.20 16~48 890 1,070
200 0.20 16~48 890 930 200 0.20 16~48 890 1,070
250 0.15 16~48 670 560 250 0.15 16~48 670 640
300 0.15 16~48 670 560 300 0.15 16~48 670 640
350 0.10 16~30 450 320 350 0.10 16~30 450 360
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~150 0.20 16~48 640 540 ~150 0.20 16~48 640 610
200 0.20 16~48 640 540 200 0.20 16~48 640 610
250 0.15 16~48 480 340 250 0.15 16~48 480 380
300 0.15 16~48 480 340 300 0.15 16~48 480 380
350 0.10 16~30 320 180 350 0.10 16~30 320 200
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~150 0.15 16~48 450 320 ~150 0.15 16~48 450 360
200 0.15 16~48 450 320 200 0.15 16~48 450 360
250 0.12 16~48 340 190 250 0.12 16~48 340 220
300 0.12 16~48 340 190 300 0.12 16~48 340 220
350 0.10 16~30 220 90 350 0.10 16~30 220 100
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~150 0.20 16~48 1,150 1,450 ~150 0.20 16~48 1,150 1,660
200 0.20 16~48 1,150 1,450 200 0.20 16~48 1,150 1,660
250 0.15 16~48 860 900 250 0.15 16~48 860 1,030
300 0.15 16~48 860 900 300 0.15 16~48 860 1,030
350 0.10 16~30 580 490 350 0.10 16~30 580 560
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~150 0.20 16~48 1,020 1,070 ~150 0.20 16~48 1,020 1,220
200 0.20 16~48 1,020 1,070 200 0.20 16~48 1,020 1,220
250 0.15 16~48 770 650 250 0.15 16~48 770 740
300 0.15 16~48 770 650 300 0.15 16~48 770 740
350 0.10 16~30 510 360 350 0.10 16~30 510 410
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~150 0.20 16~48 320 270 ~150 0.20 16~48 320 310
200 0.20 16~48 320 270 200 0.20 16~48 320 310
250 0.15 16~48 240 180 250 0.15 16~48 240 210
300 0.15 16~48 240 180 300 0.15 16~48 240 210
350 0.10 16~30 160 130 350 0.10 16~30 160 150
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4) Use air blow.
NOTE
RECOMMENDED CUTTING CONDITIONS / FOR BOTTOM FACE FINISHING
ZPMT-PL-type inserts (facemill type)
Tooling by DIJET
QM MAX
C089
QXPTYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
63 / 66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
e
(mm)
n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
CX75
(JC8015)
~200 0.20 23~61 910 1,090
250 0.20 23~61 910 1,090
300 0.15 23~61 680 650
350 0.15 23~61 680 650
400 0.10 23~38 460 370
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
CX75
(JC8015)
~200 0.20 23~61 810 970
250 0.20 23~61 810 970
300 0.15 23~61 610 590
350 0.15 23~61 610 590
400 0.10 23~38 410 330
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~200 0.20 23~61 810 970
250 0.20 23~61 810 970
300 0.15 23~61 610 590
350 0.15 23~61 610 590
400 0.10 23~38 410 330
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~200 0.20 23~61 710 850
250 0.20 23~61 710 850
300 0.15 23~61 530 510
350 0.15 23~61 530 510
400 0.10 23~38 360 290
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~200 0.20 23~61 510 490
250 0.20 23~61 510 490
300 0.15 23~61 380 300
350 0.15 23~61 380 300
400 0.10 23~38 260 170
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~200 0.15 23~61 350 280
250 0.15 23~61 350 280
300 0.12 23~61 260 170
350 0.12 23~61 260 170
400 0.10 23~38 180 90
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~200 0.20 23~61 910 1,310
250 0.20 23~61 910 1,310
300 0.15 23~61 680 820
350 0.15 23~61 680 820
400 0.10 23~38 460 440
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~200 0.20 23~61 810 970
250 0.20 23~61 810 970
300 0.15 23~61 610 590
350 0.15 23~61 610 590
400 0.10 23~38 410 330
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~200 0.20 23~61 250 240
250 0.20 23~61 250 240
300 0.15 23~61 190 170
350 0.15 23~61 190 170
400 0.10 23~38 130 110
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4) Use air blow.
NOTE
RECOMMENDED CUTTING CONDITIONS / FOR BOTTOM FACE FINISHING
ZPMT-PL-type inserts (facemill type)
Indexable Tools
QM MAX
C090
QXPTYPE
Tooling by DIJET
Indexable Tools
Work
Materials
Insert
Grades
Tool dia. (mm)
40
No. of teeth 6N No. of teeth 7N
ℓ
(mm) a
p
(mm)
a
p×
a
e
(mm
2
)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
p×
a
e
(mm
2
)
n
(min
-1
)
Vf
(mm/min)
Aluminium alloy
50-110HB
FZ15
FC18
~150 ~5.0 ~80.0 4,800 4,320 ~150 ~5.0 ~80.0 4,800 5,040
200 ~3.5 ~20.0 3,600 2,160 200 ~3.5 ~20.0 3,600 2,520
250 ~2.0 ~10.0 2,400 1,440 250 ~2.0 ~10.0 2,400 1,680
Work
Materials
Insert
Grades
Tool dia. (mm)
50 50/52
No. of teeth 7N No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
p×
a
e
(mm
2
)
n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
p×
a
e
(mm
2
)
n
(min
-1
)
Vf
(mm/min)
Aluminium alloy
50-110HB
FZ15
FC18
~200 ~5.0 ~100.0 3,820 4,010 ~200 ~5.0 ~100.0 3,820 4,580
250 ~3.5 ~25.0 2,870 2,010 250 ~3.5 ~25.0 2,870 2,300
300 ~2.0 ~12.5 1,910 1,340 300 ~2.0 ~12.5 1,910 1,530
Work
Materials
Insert
Grades
Tool dia. (mm)
63/66
No. of teeth 8N
ℓ
(mm) a
p
(mm)
a
p×
a
e
(mm
2
)
n
(min
-1
)
Vf
(mm/min)
Aluminium alloy
50-110HB
FZ15
FC18
~300 ~5.0 ~120.0 3,050 3,660
350 ~3.5 ~32.0 2,280 1,820
400 ~2.0 ~16.0 1,520 1,220
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed
and Feed speed.
4) Use air blow.
NOTE
RECOMMENDED CUTTING CONDITIONS
ZPMT-NL-type inserts (facemill type)
Tooling by DIJET
QM MAX
C091
QXPTYPE
Work Materials
Grades
Cat.No.
EPMT100312ZER
EPMW100312ZER
JC5118
EPMW100312ZTR
EPHW100316ZTR
Work Materials
Grades
Cat.No.
EPMT100312ZER
EPMW100312ZER
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC7560
DH102
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC5118
EPMW100312ZTR
EPHW100316ZTR
Work Materials
Grades
Cat.No.
EPMT100312ZER
EPMW100312ZER
JC8050 JC7560 DH102
Titanium alloy
Ti-6AI-4V
JC5118
EPMW100312ZTR
EPHW100316ZTR
JC8050 JC7560
DH102
JC5118
Die steel
SKD61,SKD11
(1.2344,1.2379)
Below255HB
JC8050
JC7560
DH102
Hardened die steel
SKD11,SLD,DC11
(1.2344,1.2379)
55-62HRC
JC5118
JC8050
JC5118
JC7560
Inconel
INCO718
JC8050
JC5118
DH102
JC7560
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8050
JC7560
DH102
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC5118
Grey & Nodular cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
DH102
JC8050
JC7560
DH102
JC8050
JC7560 DH102
Stainless steel
SUS304
Below 250HB
JC5118 JC8050
JC7560
DH102
EPMW type: Without chipbreaker
EPHW type: Without chipbreaker
EPMT type: With chipbreaker
:
First Choice, Good Condition
:
Moderate Condition
:
Unfavorable Condition
:
Light Cutting
:
No good
Guidelines for selection of the EP** type insert
Indexable Tools
C092
Tooling by DIJET
Indexable Tools
PME
TYPE
QM Mill
Low cutting
force
Multi blades
Type Cat. No.
PME2010S10
PME3012S12
PME3014S12
PME2011S10-LS
PME3013S12-LS
PME3014S12-LS
2
3
3
2
3
3
Dimensions (mm)
Dc
10
12
14
11
13
14
ℓ
2
20
20
20
33
39
42
ℓ
s
60
60
60
87
81
78
L Ds
80
80
80
10
12
12
120 10
120 12
120 12
Applicable
inserts
EO**0602**Z*R
ZOMT0602**ZER
Par ts
Clamp
screw Wrench
A-06
Clamp Screw
DSW-1840H
Recommended Torque
N
m
0.4
R0.2~R0.8
R1~R2
0.4
ℓ
2
L
ℓ
s
R0.2~R0.8
R1~R2 0.4
ℓ
2
L
ℓ
s
BODY
Adopted unique 3D geometry insert with low cutting force and multi blades.
Even if small insert, QM MILL achieved high speed and high efficient machining.
Possible to use on low power and compact machines such as BT30.
Diameter 10 mm: 2 flutes and diameter 14 mm: 3 flutes
PME-LStype
For Shoulder Milling
For Shoulder Milling
PME type
For High Feed Milling
For High Feed Milling
MILL
Quick & Mini
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Modular Head Type
Please refer Page B090
Note) 1. All cutters are supplied without inserts.
2. Please refer page C095-C098 for recommended cutting conditions.
Dc
Dc
Dc
Dc
Ds
Ds
Coolant hole
No. of inserts
Stock
Regular
type
With Without
DSW-1840H
Long shank
type
Tooling by DIJET
C093
QM Mill
PME
TYPE
:
Standard stock items
:
Stock in Japan : Soon to be stocked
:
Soon to be deleted
Identification of grade for QM MILL insert
Identification for the grades has been defined by different mark.
IdentificationMark
JC5118 JC8050 / JC7560
High feed insert
Grade (JC7560)
Grade (JC7560)
High feed insert for unfavourable condition
High hardened steel
Shoulder milling insert
“MIRROR INSERT” for finishing side & bottom face
MPM ⁄ PME
TYPE
r
A
T
B
r
A
T
B
R2 type
r
A
T
B
r
A
T
B
r
T
1.9
1.2
A
B
Type
High feed insert
High feed insert
for unfavourable
condition
High hardened
steel
Shoulder milling
insert
”Mirror Insert“
for finishing side
& bottom face
Cat. No.
EOMT060210ZER
EOMT060220ZER
Tole-
rance
EOMW060210ZER
EOHW060210ZTR
EOHW060220ZTR
ZOMT060202ZER
ZOMT060204ZER
ZOMT060208ZER
YOHW060203ZER-12
YOHW060205ZER-12
YOHW060208ZER-12
10 inserts per case.
M
M
M
H
H
M
M
M
H
H
H
PVD coated
JC7560
JC5118
JC8050
A
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
Dimensions (mm)
T
2.5
2.5
2.5
2.5
2.5
2.5
2.6
2.5
2.6
2.5
2.6
B
4.3
4.3
4.3
4.3
4.3
4.3
4.3
4.3
4.3
4.3
4.3
r
1.0
2.0
1.0
1.0
2.0
0.2
0.4
0.5
0.8
0.3
0.8
°
13°
13°
13°
13°
13°
13°
13°
13°
13°
13°
13°
DH102
INSERTS
JC8015
Indexable Tools
C094
Tooling by DIJET
Indexable Tools
QM Mill
PME
TYPE
Corner radius for programming
Remains
L
R
R1
W=1.7
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long continous chips may come out in case of drilling, confirm the correct cutting parameters.
Over cut
D
h
dc
Corner radius for programming
R1.0
(Recommended)
R1.5
R2.0
Overcut
0
0.09
0.30
(mm)
Remains
0.17
0.08
0
Note) In case of setting corner radius for programming to R2,
recommend to use EOMT060220ZER or EOHW060220ZTR.
Calculation of tool pass dia.
dc = Dh−Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circle should not exceed
max. depth of cut ap.
Down cutting is recommended, so tool pass
rotation should be counterclockwise.
Cat. No.
PME2010S10
PME2011S10-LS
PME30125S
PME3013S-LS
PME3014S(-LS)
Tool dia.
Dc
(mm)
10
11
12
13
14
Effective
cutting
dia.
(mm)
6.6
7.6
8.5
9.5
10.5
Max. depth
of cut
ap
(mm)
0.3
0.3
0.3
0.3
0.3
Max. ramping
angle°
2°18
1°54
1°36
1°24
1°18
Ramping Helical interpolation
Total cutting length L (mm)
at max.a
p
7.5
9
10.7
12.3
13.2
Note) The ramping angle 0.5° or less is recommended (please refer to the above table).
Min. bore dia.
Dh min (mm)
Max. bore dia.
Dh max (mm)
15
17
19
21
23
18
20
22
24
26
Definition of corner radius for programming
Instructions for profile milling with EO※※ type insert
Max.
a
p
=0.4
ap
Ramping Helical interpolation
Tool dia.φDc
°
Tooling by DIJET
C095
QM Mill
PME
TYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
10/11 12/13 14
No. of teeth 2N No. of teeth 3N No. of teeth 3N
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC7560
(JC8050)
(JC5118)
~30
0.3 ~6 3,820 4,580
~35
0.3 ~8 3,180 5,720
~35
0.3 ~10 2,730 6,550
30~50
0.25 ~6 3,440 3,720
35~50
0.25 ~8 2,860 4,630
35~50
0.25 ~10 2,460 4,720
50~70
0.15 ~5 3,060 2,940
50~70
0.2 ~7 2,540 3,660
55~70
0.2 ~8 2,180 3,730
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC7560
(JC8050)
(JC5118)
~30
0.3 ~6 3,500 4,200
~35
0.3 ~8 2,920 5,260
~35
0.3 ~10 2,500 6,010
30~50
0.25 ~6 3,150 3,400
35~50
0.25 ~8 2,630 4,260
35~50
0.25 ~10 2,250 4,810
50~70
0.15 ~5 2,800 2,690
50~70
0.2 ~7 2,340 3,370
55~70
0.2 ~8 2,000 3,420
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC7560
(JC8050)
(JC5118)
~30
0.3 ~6 3,500 4,200
~35
0.3 ~8 2,920 5,260
~35
0.3 ~10 2,500 6,010
30~50
0.25 ~6 3,150 3,400
35~50
0.25 ~8 2,630 4,260
35~50
0.25 ~10 2,250 4,810
50~70
0.15 ~5 2,800 2,690
50~70
0.2 ~7 2,340 3,370
55~70
0.2 ~8 2,000 3,420
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
JC8050
(JC5118)
~30
0.3 ~6 2,860 3,150
~35
0.3 ~8 2,390 3,940
~35
0.3 ~10 2,050 3,690
30~50
0.25 ~6 2,570 2,540
35~50
0.25 ~8 2,150 3,190
35~50
0.25 ~10 1,850 2,950
50~70
0.15 ~5 2,290 2,010
50~70
0.2 ~7 1,910 2,520
55~70
0.2 ~8 1,660 2,360
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
JC8118
EOHWtype
~30
0.2 ~6 2,860 2,860
~35
0.2 ~7 2,390 3,590
~35
0.2 ~9 2,050 3,080
30~50
0.15 ~6 2,570 2,060
35~50
0.15 ~7 2,150 2,580
35~50
0.15 ~9 1,850 2,220
50~70
0.1 ~5 2,290 1,370
50~70
0.1 ~6 1,910 1,720
50~70
0.1 ~7 1,660 1,490
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
EOHWtype
~30
0.15 ~6 2,550 1,530
~35
0.15 ~7 2,120 1,900
~35
0.15 ~9 1,820 1,640
30~50
0.1 ~6 2,300 1,240
35~50
0.1 ~7 1,910 1,550
35~50
0.1 ~9 1,640 1,330
50~70
– – – –
50~70
– – – –
50~70
– – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
(JC7560)
~30
0.3 ~6 4,780 5,740
~35
0.3 ~8 3,980 7,160
~35
0.3 ~10 3,410 8,190
30~50
0.25 ~6 4,300 4,640
35~50
0.25 ~8 3,580 5,800
35~50
0.25 ~10 3,070 6,550
50~70
0.15 ~5 3,820 3,670
50~70
0.2 ~7 3,180 4,580
55~70
0.2 ~8 2,760 4,970
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
~30
0.3 ~6 3,820 4,580
~35
0.3 ~8 3,180 5,720
~35
0.3 ~10 2,730 6,550
30~50
0.25 ~6 3,440 3,720
35~50
0.2 ~8 2,860 4,630
35~50
0.2 ~10 2,460 5,240
50~70
0.15 ~5 3,060 2,940
50~70
0.2 ~7 2,540 3,660
55~70
0.2 ~8 2,180 3,920
Titanium alloy
(Ti-6Al-4V)
JC7560
(JC5118)
(JC8050)
~30
0.3 ~6 1,910 1,910
~35
0.3 ~8 1,590 2,380
~35
0.3 ~10 1,360 2,040
30~50
0.25 ~6 1,720 1,550
35~50
0.2 ~8 1,430 1,930
35~50
0.2 ~10 1,230 1,630
50~70
0.15 ~5 1,530 1,220
50~70
0.2 ~7 1,270 1,520
55~70
0.2 ~8 1,090 1,280
Inconel
(INCO718)
JC5118
(JC8050)
(JC7560)
~30
0.3 ~6 950 760
~35
0.3 ~8 800 960
~35
0.3 ~10 680 820
30~50
0.25 ~6 850 620
35~50
0.2 ~8 720 780
35~50
0.2 ~10 610 660
50~70
0.15 ~5 760 610
50~70
0.2 ~7 640 610
55~70
0.2 ~8 550 520
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
RECOMMENDED CUTTING CONDITIONS
EOMT/W and EOHW type insert
Indexable Tools
C096
Tooling by DIJET
Indexable Tools
QM Mill
PME
TYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
10/11 12/13 14
No. of teeth 2N No. of teeth 3N No. of teeth 3N
ℓ
(mm) a
p
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
p
×a
e
(mm
2
)n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC5118
(JC8050)
~30
~4.0 ~6.0 5,090 810
~35
~4.0 ~8.0 4,240 1,020
~35
~4.0 ~8.0 3,640 870
30~50
~1.2 ~1.8 4,580 640
35~50
~1.7 ~2.6 3,820 800
35~50
~1.7 ~2.6 3,280 700
50~70
~0.5 ~0.8 4,070 490
50~70
~0.6 ~1.2 3,390 610
50~70
~0.6 ~1.2 2,910 520
Die steel
SKD61, SKD11
(1.2344,
1.2379)
Below 255HB
JC5118
(JC8050)
~30
~4.0 ~6.0 4,780 570
~35
~4.0 ~8.0 3,980 720
~35
~4.0 ~8.0 3,410 620
30~50
~1.2 ~1.8 4,300 430
35~50
~1.7 ~2.6 3,580 540
35~50
~1.7 ~2.6 3,070 460
50~70
~0.5 ~0.8 3,820 310
50~70
~0.6 ~1.2 3,180 380
50~70
~0.6 ~1.2 2,730 330
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
(JC5118)
~30
~3.0 ~4.0 3,820 460
~35
~3.0 ~4.5 3,180 570
~35
~3.0 ~4.5 2,730 490
30~50
~1.2 ~1.6 3,440 340
35~50
~1.3 ~1.8 2,860 430
35~50
~1.3 ~1.8 2,450 370
50~70
~0.5 ~0.8 3,060 240
50~70
~0.6 ~1.0 2,540 300
50~70
~0.6 ~1.0 2,180 260
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC5118
~30
~4.0 ~6.0 4,780 760
~35
~4.0 ~8.0 3,980 960
~35
~4.0 ~8.0 3,410 820
30~50
~1.2 ~1.8 4,300 600
35~50
~1.7 ~2.6 3,580 750
35~50
~1.7 ~2.6 3,070 650
50~70
~0.5 ~0.8 3,980 480
50~70
~0.6 ~1.2 3,180 570
50~70
~0.6 ~1.2 2,720 490
Stainless steel
SUS304
Below 250HB
JC8050
~30
~4.0 ~6.0 4,780 570
~35
~4.0 ~8.0 3,980 720
~35
~4.0 ~8.0 3,410 620
30~50
~1.2 ~1.8 4,300 430
35~50
~1.7 ~2.6 3,580 540
35~50
~1.7 ~2.6 3,070 460
50~70
~0.5 ~0.8 3,820 310
50~70
~0.6 ~1.2 3,180 380
50~70
~0.6 ~1.2 2,720 320
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
RECOMMENDED CUTTING CONDITIONS
ZOMTtype insert
Tooling by DIJET
C097
Work
Materials
Insert
Grades
Tool dia. (mm)
10/11 12/13 14
No. of teeth 2N No. of teeth 3N No. of teeth 3N
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
(DH102)
~30 1.2 0.10 12.600 3.780 ~35 1.2 0.10 10.600 4.770 ~35 1.2 0.10 9.090 4.090
30~50 0.8 0.08 8.820 2.120 35~50 0.8 0.08 7.420 2.670 35~50 0.8 0.08 6.360 2.290
50~70 0.6 0.08 8.820 1.760 50~70 0.6 0.08 7.420 2.230 50~70 0.6 0.08 6.360 1.910
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~30 1.0 0.10 11.400 3.420 ~35 1.0 0.10 9.550 4.300 ~35 1.0 0.10 8.180 3.680
30~50 0.7 0.08 7.980 1.920 35~50 0.7 0.08 6.690 2.400 35~50 0.7 0.08 5.730 2.060
50~70 0.5 0.08 7.980 1.600 50~70 0.5 0.08 6.690 2.000 50~70 0.5 0.08 5.730 1.720
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~30 1.0 0.10 11.400 3.420 ~35 1.0 0.10 9.550 4.300 ~35 1.0 0.10 8.180 3.680
30~50 0.7 0.08 7.980 1.920 35~50 0.7 0.08 6.690 2.400 35~50 0.7 0.08 5.730 2.060
50~70 0.5 0.08 7.980 1.600 50~70 0.5 0.08 6.690 2.000 50~70 0.5 0.08 5.730 1.720
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~30 1.0 0.10 8.880 2.130 ~35 1.0 0.10 7.430 2.670 ~35 1.0 0.10 6.370 2.290
30~50 0.7 0.08 6.180 1.240 35~50 0.7 0.08 5.200 1.560 35~50 0.7 0.08 4.460 1.340
50~70 0.5 0.08 6.180 990 50~70 0.5 0.08 5.200 1.250 50~70 0.5 0.08 4.460 1.070
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~30 0.8 0.10 6.360 1.270 ~35 0.8 0.10 5.300 1.590 ~35 0.8 0.10 4.550 1.370
30~50 0.5 0.08 4.440 710 35~50 0.5 0.08 3.710 890 35~50 0.5 0.08 3.180 760
50~70 – – – – 50~70 – – – – 50~70 – – – –
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~30 0.5 0.10 4.740 950 ~35 0.5 0.10 3.980 1.190 ~35 0.5 0.10 3.410 1.020
30~50 0.3 0.08 3.300 530 35~50 0.3 0.08 2.790 670 35~50 0.3 0.08 2.390 570
50~70 – – – – 50~70 – – – – 50~70 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~30 1.2 0.12 12.600 3.780 ~35 1.2 0.12 10.600 4.770 ~35 1.2 0.12 9.090 4.090
30~50 0.8 0.10 8.820 2.120 35~50 0.8 0.10 7.420 2.670 35~50 0.8 0.10 6.360 2.290
50~70 0.6 0.08 8.820 1.760 50~70 0.6 0.08 7.420 2.230 50~70 0.6 0.08 6.360 1.910
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~30 1.0 0.10 11.400 3.420 ~35 1.0 0.10 9.550 4.300 ~35 1.0 0.10 8.180 3.680
30~50 0.7 0.08 7.980 1.920 35~50 0.7 0.08 6.690 2.400 35~50 0.7 0.08 5.730 2.060
50~70 0.5 0.08 7.980 1.600 50~70 0.5 0.08 6.690 2.000 50~70 0.5 0.08 5.730 1.720
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~30 1.0 0.10 2.520 600 ~35 1.0 0.10 2.120 760 ~35 1.0 0.10 1.820 660
30~50 0.7 0.08 1.740 350 35~50 0.7 0.08 1.480 450 35~50 0.7 0.08 1.270 380
50~70 0.5 0.08 1.740 280 50~70 0.5 0.08 1.480 360 50~70 0.5 0.08 1.270 300
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
RECOMMENDED CUTTING CONDITIONS
YOHW-type inserts (side face finishing)
QM Mill PME
TYPE
Indexable Tools
C098
Tooling by DIJET
Indexable Tools
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping feed per tooth.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
NOTE
RECOMMENDED CUTTING CONDITIONS
QM Mill PME
TYPE
Work
Materials
Insert
Grades
Tool dia. (mm)
10/11 12/13 14
No. of teeth 2N No. of teeth 3N No. of teeth 3N
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
ℓ
(mm) a
p
(mm)
a
e
(mm) n
(min
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
(DH102)
~30 0.12 5~10 7.920 3.170 ~35 0.12 6~12 6.630 3.980 ~35 0.12 7~14 5.680 3.410
30~50 0.10 5~10 5.940 1.900 35~50 0.10 6~12 4.970 2.380 35~50 0.10 7~14 4.260 2.040
50~70 0.06 5~8 5.100 1.430 50~70 0.06 6~10 4.300 1.800 50~70 0.06 7~11 3.690 1.550
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
(DH102)
~30 0.12 5~10 7.320 2.640 ~35 0.12 6~12 6.100 3.290 ~35 0.12 7~14 5.230 2.820
30~50 0.10 5~10 5.460 1.580 35~50 0.10 6~12 4.580 1.980 35~50 0.10 7~14 3.920 1.690
50~70 0.06 5~8 4.740 1.190 50~70 0.06 6~10 3.960 1.500 50~70 0.06 7~11 3.400 1.280
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
(DH102)
~30 0.12 5~10 7.320 2.640 ~35 0.12 6~12 6.100 3.290 ~35 0.12 7~14 5.230 2.820
30~50 0.10 5~10 5.460 1.580 35~50 0.10 6~12 4.580 1.980 35~50 0.10 7~14 3.920 1.690
50~70 0.06 5~8 4.740 1.190 50~70 0.06 6~10 3.960 1.500 50~70 0.06 7~11 3.400 1.280
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
(JC8015)
~30 0.12 5~10 6.360 1.530 ~35 0.12 6~12 5.300 1.910 ~35 0.12 7~14 4.550 1.640
30~50 0.10 5~10 4.800 920 35~50 0.10 6~12 3.980 1.150 35~50 0.10 7~14 3.410 980
50~70 0.06 5~8 4.140 700 50~70 0.06 6~10 3.450 870 50~70 0.06 7~11 2.960 740
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
(JC8015)
~30 0.10 5~10 3.840 770 ~35 0.10 6~12 3.180 960 ~35 0.10 7~14 2.730 820
30~50 0.08 5~10 2.880 460 35~50 0.08 6~12 2.380 570 35~50 0.08 7~14 2.050 490
50~70 – – – – 50~70 – – – – 50~70 – – – –
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
~30 0.10 5~10 2.220 350 ~35 0.10 6~12 1.860 450 ~35 0.10 7~14 1.590 380
30~50 0.08 5~10 1.680 210 35~50 0.08 6~12 1.400 270 35~50 0.08 7~14 1.190 230
50~70 – – – – 50~70 – – – – 50~70 – – – –
Grey & Nodular
cast iron
FC, FCD
(GG, GGG)
Below 300HB
JC8015
(DH102)
~30 0.15 5~10 6.360 1.910 ~35 0.15 6~12 5.300 2.380 ~35 0.15 7~14 4.550 2.050
30~50 0.12 5~10 4.800 1.150 35~50 0.12 6~12 3.980 1.430 35~50 0.12 7~14 3.410 1.230
50~70 0.10 5~8 4.140 810 50~70 0.10 6~10 3.450 1.010 50~70 0.10 7~11 2.960 860
Stainless steel
SUS304
Below 250HB
JC8015
(DH102)
~30 0.12 5~10 7.320 2.640 ~35 0.12 6~12 6.100 3.290 ~35 0.12 7~14 5.230 2.820
30~50 0.12 5~10 5.460 1.580 35~50 0.12 6~12 4.580 1.980 35~50 0.12 7~14 3.920 1.690
50~70 0.10 5~8 4.740 1.190 50~70 0.10 6~10 3.960 1.500 50~70 0.10 7~11 3.400 1.280
Titanium alloy
(Ti-6Al-4V)
JC8015
(DH102)
~30 0.12 5~10 1.560 370 ~35 0.12 6~12 1.330 480 ~35 0.12 7~14 1.140 410
30~50 0.10 5~10 1.200 230 35~50 0.10 6~12 1.000 290 35~50 0.10 7~14 850 250
50~70 0.06 5~8 1.020 170 50~70 0.06 6~10 860 220 50~70 0.06 7~11 740 190
ℓ: Overhung length,
a
p
: Axial depth of cut,
a
e
: Radial depth of cut,
n
: Spindle speed,
V
f
: Feed speed
YOHW-type inserts (for bottom face finishing)
Tooling by DIJET
C099
WDR
TYPE
Wild Radius
Indexable Tools
High efficient roughing is possible even if material has uneven removal stock.
Max. depth of cut 18mm
Double key on body and insert
prevents movement of insert.
Large pick feed achieves higher efficient machining than ball nose end mill.
Ball nose end mill Radius end mill
Metal Removal Rate Comparison
Cutting condition
Wild Radius
Mat‘l: Cast iron
Vc=150m/min (n=750min
-1
)
Vf=3,000mm/min (fz=1mm/t)
a
p=3mm,
a
e=40mm
Wild Radius
63x4N (WDR-4063R-22)
Indexable Ball Nose End Mill
50x2N (Conventional tool)
Indexable Ball Nose End Mill
Mat‘l: Cast iron
Vc=235m/min (n=1,500min
-1
)
Vf=1,200mm/min (fz=0.4mm/t)
a
p=10mm,
a
e=10mm
Q=120cm/min3
Q=360cm3/min
3 times higher efficiency
0 100 200 300 400
Metal removal rate (cm/min)3
CUTTING PERFORMANCE
Large pick feedSmall pick feed
Tooling by DIJET
Indexable Tools
C100
WDR
TYPE
Wild Radius
Clamp Screw
CSW-513H
Recommended Torque
N
m
5.5
Note) 1. All cutters are supplied without inserts.
2. Please refer page C104-C105 for recommended cutting conditions.
3. mark shows: these cutter bodies are equipped with the set bolt
because of the specified bolt size.
Except for these cutter bodies, please use the set bolt equipped
with arbor.
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Cat. No.
WDR-3050R-22
WDR-4063R-22
WDR-4063R-27
WDR-5080R-27
WDR-6100R-32
WDR-6125R-40
Stock
No.
of
flutes
3
4
4
5
6
6
Dc
50
63
63
80
100
125
L
f
65
63
63
63
63
63
d Db d
1
47
60
60
76
96
100
22
22
27
27
32
40
9.6
17
20
20
26
32
a
10.4
10.4
12.4
12.4
14.4
16.4
b
6.3
6.3
7
7
8
9
ℓ
19
20
22
22
32
32
Set Bolt
M10x1.5x25*
M10x1.5x50*
M12x1.75x40*
M12x1.75x40*
M16
M20x2.5x45*
Weight
(
kg
)
Fig.
0.7
1.1
1.1
1.7
2.8
4.0
1
2
2
2
2
2
Fig 1. Without coolant hole
Fig 2. Without coolant hole
BODY / FACE MILL TYPE
Dimensions (mm)
Metric Bore Type
Tooling by DIJET
C101
Wild Radius
WDR
TYPE
Dc
D1
10 inserts per case
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Indexable Tools
BODY / END MILL TYPE
Type
MT shank type
Cat. No.
WDR-2040-120-MT5-M20
Note) All cutters are supplied without inserts
Stock
R10
No.
of
flutes
18mm
Dc
40
ℓ
2
Max. depth of cut
L
Dimensions (mm)
ℓ
2
120
ℓ
s
130
L
249.5
MT5 MD
ℓ
s
D
1
38
MD
M20X2.5
Weight
(kg)
2.2
Clamps crew
CSW-513H
Wrench
A-20
Fig 1. Without chipbreaker
Fig 2. With chipbreaker
Cat. No.
YDMW1505100ZTR
YDMT1505100ZER
Tolerance
M
M
PVD coated
JC7560 JC8118
A
21.5
21.5
Dimensions (mm)
T
5.56
5.56
B
15.875
15.875
r
10
10
15°
15°
Fig.
1
2
PARTS
INSERT
2
Tooling by DIJET
Indexable Tools
C102
Wild Radius
WDR
TYPE
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Result
WorkToolCutting conditions
Work size: 1,500x2,000
Improved tool life by 2 times compared
with competitor A.
Showed normal wear after machining
3 hours.
Part name
Material
Hardness
Tool No.
Insert No.
Cutting
speed
Feed
speed
ap (mm)
ae (mm)
Coolant
Machine
n
Vc
Vf
fz
Stamping die
Cast steel
-
WDR-4063R-22
YDMT1505100ZER (JC7560)
710min
-1
140m/min
2,500mm/min
0.88mm/t
1.5mm
20-40mm
Dry
Vertical MC
CASE STUDIES
Improved tool life in machining on cast steel
Tooling by DIJET
C103
WDR
TYPE
Wild Radius
Calculation of tool pass dia.
dc = Dh−Dc
Tool pass dia. Bore dia. Tool dia.
Depth of cut per one circle should not
exceed max. depth of cut ap.
Down cutting is recommended & tool
pass rotation should be counterclockwise.
Ramping Helical interpolation
Instructions for profile milling
Note) For tool dia.40-63mm, recommended ramping angle is 1° or less.
For tool dia.80-125mm, recommended ramping angle is 0°30' or less.
Indexable Tools
Cat. No.
WDR-2040
WDR-3050
WDR-4063
WDR-5080
WDR-6100
WDR-6125
Tool
dia.
Dc
(mm)
40
50
63
80
100
125
Effective
cutting
dia.
(mm)
20.1
30.7
43.4
60.3
80.2
104.7
Ramping (at
a
p=3mm)
Max. ramping
angle°
4
°
24
2
°
48
1
°
48
1
°
12
0
°
54
0
°
36
Helical interpolation
Min. bore dia.
D
h min (mm)
56
76
102
136
176
226
Max. bore dia.
D
h max (mm)
78
98
124
158
198
248
Max. drilling
depth
Z
(mm)
2
2
2
2
2
2
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long continous chips may come out in case of drilling, confirm the safe cutting conditions.
Tooling by DIJET
Indexable Tools
C104
WDR
TYPE
Wild Radius
RECOMMENDED CUTTING CONDITIONS
Face mill & end mill type
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
ℓ: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce depth of cut
a
p or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut
a
p or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
Tooling by DIJET
C105
WDR
TYPE
Wild Radius
RECOMMENDED CUTTING CONDITIONS
Face mill & end mill type
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
ℓ
: Overhung length,
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of chatter occurring, recommend to reduce depth of cut
a
p or Feed speed.
3) If machine does not have enough power, recommend to reduce the depth of cut
a
p or Spindle speed and
Feed speed.
4) Use air blow.
NOTE
Indexable Tools
Tooling by DIJET
Indexable Tools
C106
HEP
TYPE
Hepta Mill
1
Features of HEPTA MILL
High metal removal
Cutting forces are reduced due to outer edge and inner edge has side and
face clearance, so high feed machining can be achieved in case of higher
depth of cut.
Material to be cut S50C (C50): fz=1mm/t in case of ap=3mm,
fz=0.6mm/t in case of ap=5mm.
Material to be cut FC300 (GG300): fz=1mm/t in case of ap=5mm.
Material to be cut SKD61 (1.2344), 45HRC: fz=0.6mm/t in case of ap=2.5mm.
2 G-Body
Combination of rigid G-Body and
high stability to the insert in the
insert pocket gives stable machining
without chatter in case of roughing.
5
Double clamp
system
3 4
Stronger heptagon
insert
Improved insert strength 40%
compared with conventional insert by
increasing size and thickness of insert.
Adopted double clamp system tightens
the insert strongly.
Please refer page C009 for
“Insert set up installation
point of double clamping
mechanism type
6 Insert grades
JC5040 JC8015
JC8050 JC7560
“JC5040” is suitable for general steel.
“JC8015” is suitable for cast iron, stainless steel
and hardened steel.
Tough grade “JC8050” against chipping for
unfavorable conditions.
“JC7560” improved heat-fracture and impact
strength for rough milling.
7
Insert corner
identification
Insert has corner identification No.
on the top face.
7
times indexability
3
°
~4°
5mm
(
Max. depth of cut
using 7 corners
)
12mm
(
Max. depth of cut
)
Heptagoninsert gives maximum
7 times indexability when ap=5mm
or less.
HEPTAGON
INSERT
HEPTA MILL
type
HEPTA MILL
with Heptagon insert
9°~10°
Tooling by DIJET
C107
HEP
TYPE
Hepta Mill
Max. flank wear (mm)
Indexable Tools
Chip volume comparison
HEPTA MILL
:
HEP-4063R-08
Mat
‘
l: S50C (C50), 201HB
Tool dia.: 63mm
n=800min
-1
Mat'l: S53C
Tool dia: 63mm
(HEP-4063R-08)
n=800min
-1
Vc=158m/min
Vf=800mm/min
Mat
‘
l: S50C (C50), 201HB
Tool dia.: 63mm
n=800min
-1
ap=3mm
ae=40mm
Q=384cm
3
/min
Power load: 66%
fz=1mm/t
ap=3mm
ae=40mm
Dry, Down cut
Insert grade: JC5040
ap=1.5mm
ae=40mm
Q=384cm
3
/min
Power load: 66%
High feed cutter
Chip volume comparison
(same weight 3kg/min)
LESS STORAGE SPACE
REQUIRED
Reduced chip volume by 20%
Tool life comparison G-body VS Conventional body
Cutting condition
0.5
0.4
0.3
0.2
0.1
0
G-Body
Conventional Body
30%
UP
10 20 30 40 50 60 70 80
Cutting length (m)
Conventional Body
G-Body
G-body gives body strength and improved tool life
by 1.3 times compared with conventional body.
CUTTING PERFORMANCE
Cutting condition Cutting condition
Tooling by DIJET
Indexable Tools
C108
HEP
TYPE
Hepta Mill
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Note) 1. All cutters are supplied without inserts.
2. Please refer page C112-C119 for recommended cutting conditions.
3. ※ Mark shows: these cutter bodies are equipped with the set bolt because of the specified bolt size.
Except for these cutter bodies, please use the set bolt equipped with arbor.
4. In case of using double clamping mechanism type, please refer page C009.
Type
Metric
Bore
Cat. No.
HEP-3050R-08-22
HEP-4063R-08-22
HEP-4063R-08-27
HEP-5080R-08-27
HEP-6100R-08-32
HEP-7125R-08-40
HEP-8160R-08-40
HEP-9200R-08-60
Stock
No.
of
flutes
Dc
De
(Eff. dia.)
63
63
80
100
125
160
200
49.5
49.5
66.6
86.6
111.6
146.6
186.6
Dimensions (mm)
L
f
Db
65
50
50
55
70
70
70
65
d
d
1
60
60
76
96
100
100
140
22
22
27
27
32
40
40
60
a
9.6
17
20
20
26
32
32
140
10.4
10.4
12.4
12.4
14.4
16.4
16.4
25.4
b
ℓ
6.3
6.3
7
7
8
9
9
14.3
Head cap screw
(JIS Standard)
weight
(kg)
Fig.
19
20
22
22
32
35
35
40
M10×1.5×25
M10
M16×2.0×45
M20×2.5×45
M20×2.5×45
M16
1.1
1.1
1.9
3.6
5.5
8.4
10.2
3
1
1
1
1
1
1
2
Fig. 1
Through Coolant Hole
(except dia.200)
Fig. 2 (Without coolant hole)
D
b
d
a
a
a
Dc
42°
D
b
P.C.D.101.6
d
d
1
d
1
De (Eff. dia.)
De (Eff. dia.)
Dc
42°
D
b
d
d
1
De (Eff. dia.)
Dc
M10
Set bolt built
into the
cutter body
42°
BODY / FACE MILL TYPE
Fig. 3
b
b
b
L
f
L
f
L
f
ℓ
M12×1.75×30
M12×1.75×40
3
4
4
5
6
7
8
9
50
36.7
47
0.9
ℓ
ℓ
Tooling by DIJET
C109
HEP
TYPE
Hepta Mill
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Clamp screw Clamp set Wrench
Recommended Torque 6.0 Ntm
DSW-4512H DCM-17 Facemill type : A-20
Endmill type : A-20SD
Indexable Tools
Thread
M10
M12
M16
M20
M24
Hexagon wrench size (mm)
8
10
14
17
19
PARTS
HEXAGON WRENCH SIZE FOR SET BOLT
Note) All cutters are supplied without hexagon wrench.
Tooling by DIJET
Indexable Tools
C110
HEP
TYPE
Hepta Mill
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
INSERTS
Cat. No.
Fig. 1
Without Chipbreaker
Fig. 2
Without Chipbreaker
XDMW080620ZTR
XDMW080635ZTR-S
XDMT080620ZER
XDMT080708ZER
XDMT080620ZER-ML
10 inserts per case
(Wiper Insert)
How to use of corner change
Fig. 3
With Chipbreaker
Tole-
rance
M
M
M
M
M
Dimensions (mm)
A T
D
r °
17.5
17.5
17.5
18.6
1 7. 3
6.35
6.35
6.35
7. 5
6.5
5
5
5
5
5
2
3.5
2
0.8
2
15
15
15
15
15
JC8015
Fig. 4
Wiper Insert
PVD coated
JC5040
JC5118
JC8050
JC7560
Recommend to rotate the insert counter-clockwise
for corner change.
Fig.
1
2
3
4
3
JC8118
Tooling by DIJET
C111
HEP
TYPE
Hepta Mill
f
(mm/rev) No. of wiper inserts to install
1.2 < f
(mm/rev)
3
1
3 < f (mm/rev) 6
2
6 < f (mm/rev) 9
3
9 < f (mm/rev) 12
4
Indexable Tools
“ ” mark is shown to the front
Instructions for profiling milling with "HEPTA MILL"
Ramping
Calculation of tool pass dia.
dc =Dh − Dc
Tool pass dia. Bore dia. Tool dia.
HEP-3050
HEP-*063
HEP-*080
HEP-*100
HEP-*125
HEP-*160
HEP-*200
d
C
Inner edge
Depth of cut per one circuit should not exceed max. depth of cut ap.
Down cutting is recommended, so tool pass rotation should be
counter-clockwise.
Cat. No. Tool dia.
Dc
(mm)
50
63
80
100
125
160
200
Effective
cutting
dia.
(mm)
36.7
49.5
66.6
86.6
111. 6
146.6
186.6
Ramping (at maximum depth of cut ap=5mm)
Ramping
angle to the
inner edge
°
1°50
1°25
1°
0°45
0°35
0°25
0°20
Total cutting
length with
inner edge
L (mm)
156
202
286
382
491
687
860
Max. ramping
angle
°
9°
7°
5°
3°30
2°30
2°
1°30
Total cutting
length L
(mm)
31
40
57
81
114
143
190
Helical interpolation
Min. bore dia.
D
h min (mm)
100
134
174
224
294
374
74
Corner radius for
programming: R6
Remains: 1.47mm
Max. bore dia.
D
h max (mm)
122
156
246
316
396
196
96
Attention for using wiper insert
In case of feed per rev. f >1.2mm/rev and required surface roughness Rz ≒ 12.5 μm,
we recommend to use wiper insert.
Please put wiper inserts to become unequal pitch.
Even if wiper insert is used, the same cutting condition
(page C088-C095) is applied.
Helical interpolation
L
D
h
ap
Dc
°
Tooling by DIJET
Indexable Tools
C112
HEP
TYPE
Hepta Mill
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(Above parameter is for BT50 arbor)
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed.
3) Use air blow to flush the chips out.
4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand
inclusions and uneven removal stocks.
NOTE
RECOMMENDED CUTTING CONDITIONS
General Use
Overhung
length
ℓ
(mm)
Inserts
XDMT080620ZER(-ML)
(XDMW080620ZTR)
XDMT080620ZER(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMT080620ZER
(XDMT080620ZER)
XDMT080620ZER(-ML)
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080635ZTR-S)
XDMW080620ZTR
(XDMW080620ZTR)
(XDMW080635ZTR-S)
XDMT080620ZER(-ML)
(XDMT080620ZER)
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
ap
(mm)
4
3.5
3
2.5
2
3
2.5
2.5
2
2
3
2.5
2.5
2
2
3
2.5
2.5
2
2
2.5
2
2
1.5
5
4
3.5
3
2.5
4
3
2.5
2
1.5
4
3.5
3
2.5
2
50
No. of teeth 3N
Tool dia. (mm)
n
(min
-1
)
900
800
700
700
700
900
800
700
700
700
650
600
500
500
500
900
800
700
700
700
450
400
350
350
900
800
700
700
700
750
680
600
600
600
800
700
600
600
600
V
f
(mm/min)
2,200
1,700
1,300
1,050
1,050
1,900
1,400
1,050
850
850
1,400
1,100
750
600
600
1,900
1,400
1,050
850
850
550
450
320
320
2,700
2,400
1,800
1,600
1,600
1,800
1,350
1,000
900
900
1,200
1,000
700
550
550
P
c
(kW)
15.7
10.6
7
4.7
3.7
10.2
6.3
4.7
3.1
3.1
8.1
5.3
3.6
2.3
2.3
10.2
6.3
4.7
3.1
3.1
3.8
2.5
1.8
1.3
17.2
12.2
8
6.1
5.1
13.5
7.6
4.7
3.4
2.5
9.2
6.7
4
2.6
2.1
a
p
(mm)
4
3.5
3
2.5
2
3
2.5
2.5
2
2
3
2.5
2.5
2
2
3
2.5
2.5
2
2
2.5
2
2
1.5
5
4
3.5
3
2.5
4
3
2.5
2
1.5
4
3.5
3
2.5
2
63
No. of teeth 4N
n
(min
-1
)
700
650
600
600
600
700
650
600
600
600
500
450
400
400
400
700
650
600
600
600
450
400
300
300
700
600
550
550
550
600
550
500
500
500
650
600
500
500
500
V
f
(mm/min)
2,300
1,800
1,500
1,200
1,200
2,000
1,600
1,200
1,000
1,000
1,400
1,100
700
600
600
2,000
1,600
1,200
1,000
1,000
700
600
350
350
2,800
2,400
2,000
1,600
1,600
2,000
1,450
1,150
900
900
1,200
1,000
800
600
600
P
c
(kW)
20.6
14.1
10.1
6.7
5.4
13.6
9.1
6.8
4.5
4.5
10.2
6.7
4.2
2.9
2.9
13.6
9.1
6.8
4.5
4.5
6.1
4.2
2.5
1.8
22.5
15.4
11.2
7.7
6.4
18.9
10.3
6.8
4.3
3.2
11.6
8.5
5.8
3.6
2.9
JC7560
(JC5040)
JC7560
(JC5118)
(JC5040)
JC5118
(JC8015)
JC7560
(JC5040)
JC5118
(JC8015)
JC8015
(JC8015)
JC5118
(JC8015)
(JC8015)
JC7560
(JC8050)
Insert
Grades
Work
Materials
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
Mold steel
NAK80, HPM1
(1.2311, P21)
38-43HRC
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
Stainless steel
SUS304
Below 250HB
Tooling by DIJET
C113
HEP
TYPE
Hepta Mill
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(Above parameter is for BT50 arbor)
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed.
3) Use air blow to flush the chips out.
4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand
inclusions and uneven removal stocks.
NOTE
RECOMMENDED CUTTING CONDITIONS
General Use
Indexable Tools
Overhung
length
ℓ
(mm)
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
a
p
(mm)
4
4
3.5
3
2.5
3
3
2.5
2.5
2
3
3
2.5
2.5
2
3
3
2.5
2.5
2
2.5
2.5
2
2
5
5
4
3.5
3
4
4
3
2.5
2
4
4
3.5
3
2.5
80
Tool dia. (mm)
No. of teeth 5N
n
(min
-1
)
550
500
450
450
450
550
500
450
450
450
400
350
300
300
300
550
500
450
450
450
350
300
250
250
550
500
450
450
450
450
400
380
380
380
500
450
400
400
400
V
f
(mm/min)
2,200
1,800
1,400
1,100
1,100
2,000
1,500
1,100
900
900
1,300
1,050
800
600
600
2,000
1,500
1,100
900
900
700
600
400
350
2,750
2,400
1,800
1,600
1,600
1,750
1,350
1,000
900
900
1,200
900
800
600
600
P
c
(kW)
25.1
20.5
14
9.4
7.8
17.3
12.9
7.9
6.5
5.2
12
9.7
6.2
4.6
3.7
17.3
12.9
7.9
6.5
5.2
7.8
6.7
3.6
3.1
28
24.5
14.7
11.4
9.8
21
16.2
9
6.8
5.4
14.7
11.1
8.6
5.5
4.6
a
p
(mm)
4
4
3.5
3
2.5
3
3
2.5
2.5
2
3
3
2.5
2.5
2
3
3
2.5
2.5
2
2.5
2.5
2
2
5
5
4
3.5
3
4
4
3
2.5
2
4
4
3.5
3
2.5
100
No. of teeth 6N
n
(min
-1
)
450
400
350
350
350
450
400
350
350
350
350
300
250
250
250
450
400
350
350
350
250
200
160
160
450
400
350
350
350
380
350
300
300
300
400
350
300
300
300
V
f
(mm/min)
2,200
1,700
1,300
1,100
1,100
1,900
1,500
1,100
850
850
1,500
1,200
800
600
600
1,900
1,500
1,100
850
850
600
500
400
350
2,700
2,400
2,000
1,600
1,600
1,800
1,350
1,150
900
900
1,100
1,000
700
600
550
P
c
(kW)
31.3
24.2
16.2
11.8
9.8
20.5
16.2
9.9
7.6
6.1
17.3
13.8
7.7
5.8
4.6
20.5
16.2
9.9
7.6
6.1
8.3
6.9
4.4
3.9
34.4
30.6
20.4
14.3
12.2
27.1
20.3
13
8.5
6.8
16.9
15.4
9.4
6.9
5.3
XDMT080620ZER(-ML)
(XDMW080620ZTR)
XDMT080620ZER(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMT080620ZER
(XDMT080620ZER)
XDMT080620ZER(-ML)
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080635ZTR-S)
XDMT080620ZER(-ML)
(XDMT080620ZER)
XDMW080620ZTR
(XDMW080620ZTR)
(XDMW080635ZTR-S)
Inserts
JC7560
(JC5040)
JC7560
(JC5118)
(JC5040)
JC5118
(JC8015)
JC7560
(JC5040)
JC5118
(JC8015)
JC8015
(JC8015)
JC5118
(JC8015)
(JC8015)
JC7560
(JC8050)
Insert
Grades
Work
Materials
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
Mold steel
NAK80, HPM1
(1.2311, P21)
38-43HRC
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
Stainless steel
SUS304
Below 250HB
Tooling by DIJET
Indexable Tools
C114
HEP
TYPE
Hepta Mill
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(Above parameter is for BT50 arbor)
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed.
3) Use air blow to flush the chips out.
4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand
inclusions and uneven removal stocks.
NOTE
RECOMMENDED CUTTING CONDITIONS
General Use
Overhung
length
ℓ
(mm)
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
a
p
(mm)
4
4
4
3.5
3
3
3
3
2.5
2.5
3
3
3
2.5
2.5
3
3
3
2.5
2.5
2.5
2.5
2.5
2
5
5
5
4
3.5
4
4
3
3
2.5
4
4
4
3.5
3
125
Tool dia. (mm)
No. of teeth 7N
n
(min
-1
)
350
320
300
300
300
350
320
300
300
300
300
250
200
200
200
350
320
300
300
300
200
150
125
125
350
320
280
280
280
300
270
250
250
250
300
250
220
220
220
V
f
(mm/min)
2,000
1,600
1,300
1,100
1,100
1,700
1,350
1,050
1,000
1,000
1,500
1,100
750
600
600
1,700
1,350
1,050
1,000
1,000
550
400
260
260
2,450
2,200
1,800
1,400
1,400
1,700
1,250
1,000
800
800
1,000
800
650
550
500
P
c
(kW)
35.6
28.5
23.1
17.1
14.7
22.9
18.2
14.2
11.2
11.2
21.6
15.8
10.8
7.2
7.2
22.9
18.2
14.2
11.2
11.2
9.5
6.9
4.5
3.6
39
35
28.7
17.8
15.6
31.9
23.5
14.1
11.3
9.4
19.2
15.4
12.5
9.2
7.2
a
p
(mm)
4
4
4
3.5
3
3
3
3
2.5
2.5
3
3
3
2.5
2.5
3
3
3
2.5
2.5
2.5
2.5
2.5
2
5
5
5
4
3.5
4
4
3
3
2.5
4
4
4
3.5
3
160
No. of teeth 8N
n
(min
-1
)
300
260
220
220
220
300
260
220
220
220
250
200
150
150
150
300
260
220
220
220
170
150
120
120
280
260
220
220
220
250
220
180
180
180
240
200
180
180
180
V
f
(mm/min)
1,900
1,500
1,100
900
900
1,700
1,250
900
700
700
1,400
1,000
600
500
500
1,700
1,250
900
700
700
550
500
300
280
2,250
2,100
1,700
1,400
1,400
1,500
1,200
950
800
800
900
750
600
500
450
P
c
(kW)
43.3
34.2
25.1
18
15.4
29.3
21.6
15.5
10.1
10.1
25.8
18.4
11.1
7.7
7.7
29.3
21.6
15.5
10.1
10.1
12.2
11.1
6.7
5
45.9
42.8
34.7
22.8
20
36.1
28.9
17.1
14.4
12
22.1
18.4
14.7
10.8
8.3
XDMT080620ZER(-ML)
(XDMW080620ZTR)
XDMT080620ZER(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMT080620ZER
(XDMT080620ZER)
XDMT080620ZER(-ML)
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080635ZTR-S)
XDMT080620ZER(-ML)
(XDMT080620ZER)
XDMW080620ZTR
(XDMW080620ZTR)
(XDMW080635ZTR-S)
Inserts
JC7560
(JC5040)
JC7560
(JC5118)
(JC5040)
JC5118
(JC8015)
JC7560
(JC5040)
JC5118
(JC8015)
JC8015
(JC8015)
JC5118
(JC8015)
(JC8015)
JC7560
(JC8050)
Insert
Grades
Work
Materials
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
Mold steel
NAK80, HPM1
(1.2311, P21)
38-43HRC
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
Stainless steel
SUS304
Below 250HB
Tooling by DIJET
C115
HEP
TYPE
Hepta Mill
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(Above parameter is for BT50 arbor)
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed.
3) Use air blow to flush the chips out.
4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand
inclusions and uneven removal stocks.
NOTE
RECOMMENDED CUTTING CONDITIONS
General Use
Indexable Tools
Overhung
length
ℓ
(mm)
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
a
p
(mm)
4
4
4
3.5
3
3
3
3
2.5
2.5
3
3
3
2.5
2.5
3
3
3
2.5
2.5
2.5
2.5
2.5
2
5
5
5
4
3.5
4
4
3
3
2.5
4
4
4
3.5
3
200
Tool dia. (mm)
No.of teeth 9N
n
(min
-1
)
220
200
180
180
180
220
200
180
180
180
200
170
130
130
130
220
200
180
180
180
140
120
100
100
220
200
180
180
180
180
170
150
150
150
200
160
140
140
140
V
f
(mm/min)
1,600
1,300
1,000
800
800
1,400
1,100
800
650
650
1,100
1,000
600
500
500
1,400
1,100
800
650
650
500
450
280
250
2,000
1,800
1,400
1,300
1,300
1,350
1,000
800
700
700
800
650
550
450
400
P
c
(kW)
45.6
37
28.5
20
17.1
30.2
23.7
17.3
11.7
11.7
25.3
23
13.8
9.6
9.6
30.2
23.7
17.3
11.7
11.7
13.9
12.5
7.8
5.6
51
45.9
35.7
26.5
23.2
40.6
30.1
18
15.8
13.2
24.6
20
16.9
12.1
9.2
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
Mold steel
NAK80, HPM1
(1.2311, P21)
38-43HRC
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
Stainless steel
SUS304
Below 250HB
Work
Materials
XDMT080620ZER(-ML)
(XDMW080620ZTR)
XDMT080620ZER(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMT080620ZER
(XDMT080620ZER)
XDMT080620ZER(-ML)
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080635ZTR-S)
XDMT080620ZER(-ML)
(XDMT080620ZER)
XDMW080620ZTR
(XDMW080620ZTR)
(XDMW080635ZTR-S)
Inserts
JC7560
(JC5040)
JC7560
(JC5118)
(JC5040)
JC5118
(JC8015)
JC7560
(JC5040)
JC5118
(JC8015)
JC8015
(JC8015)
JC5118
(JC8015)
(JC8015)
JC7560
(JC8050)
Insert
Grades
Tooling by DIJET
Indexable Tools
C116
HEP
TYPE
Hepta Mill
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(Above parameter is for BT50 arbor)
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed.
3) Use air blow to flush the chips out.
4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand
inclusions and uneven removal stocks.
NOTE
RECOMMENDED CUTTING CONDITIONS
Interrupted Cutting
JC7560
(JC8050)
(JC8050)
JC7560
(JC8050)
(JC8050)
JC5118
JC7560
(JC8050)
(JC8050)
JC5118
(JC8015)
JC5118
(JC8050)
(JC8015)
JC5118
(JC8050)
(JC8015)
JC7560
(JC8050)
Overhung
length
ℓ
(mm)
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
a
p
(mm)
4
3.5
3
2.5
2
3
2.5
2.5
2
2
3
2.5
2.5
2
2
3
2.5
2.5
2
2
2.5
2
2
1.5
5
4
3.5
3
2.5
4
3
2.5
2
1.5
4
3.5
3
2.5
2
50
Tool dia. (mm)
No.of teeth 3N
n
(min
-1
)
750
680
600
600
600
750
680
600
600
600
550
500
400
400
400
750
680
600
600
600
450
400
350
350
750
680
600
600
600
650
600
500
500
500
650
550
500
500
500
V
f
(mm/min)
1,800
1,450
1,100
900
900
1,600
1,200
900
720
720
1,100
900
600
500
500
1,600
1,200
900
720
720
450
350
250
250
2,250
2,000
1,500
1,350
1,350
1,400
1,100
750
600
600
1,000
800
550
450
450
P
c
(kW)
12.8
9
5.9
4
3.2
8.6
5.4
4.1
2.6
2.6
6.3
4.3
2.9
1.9
1.9
8.6
5.4
4.1
2.6
2.6
3.1
1.9
1.4
1
14.3
10.2
6.8
5.2
4.3
10.5
6.2
3.5
2.3
1.7
7.7
5.4
3.2
2.2
1.7
ap
(mm)
4
3.5
3
2.5
2
3
2.5
2.5
2
2
3
2.5
2.5
2
2
3
2.5
2.5
2
2
2.5
2
2
1.5
5
4
3.5
3
2.5
4
3
2.5
2
1.5
4
3.5
3
2.5
2
63
No. of teeth 4N
n
(min
-1
)
600
550
500
500
500
600
550
500
500
500
450
400
350
350
350
600
550
500
500
500
450
400
300
300
600
550
500
500
500
550
500
400
400
400
500
450
400
400
400
V
f
(mm/min)
1,950
1,500
1,300
1,000
1,000
1,700
1,350
1,000
850
850
1,250
1,000
700
600
600
1,700
1,350
1,000
850
850
550
500
300
300
2,400
2,200
1,700
1,350
1,350
1,500
1,200
800
650
650
1,000
800
650
500
500
P
c
(kW)
17.5
11.8
8.8
5.6
4.5
11.6
7.6
5.7
3.9
3.9
9.1
6.1
4.2
2.9
2.9
11.6
7.6
5.7
3.9
3.9
4.8
3.5
2.1
1.6
19.3
14.2
9.5
6.5
5.4
14.2
8.5
4.8
3.1
2.3
9.7
6.8
4.7
3
2.4
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
Mold steel
NAK80,HPM1
(1.2311, P21)
38-43HRC
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
Stainless steel
SUS304
Below 250HB
Work
Materials
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMT080620ZER
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080620ZTR)
XDMW080620ZTR
(XDMT080620ZER)
(XDMW080635ZTR-S)
XDMW080620ZTR
(XDMT080620ZER)
(XDMW080635ZTR-S)
XDMT080620ZER(-ML)
(XDMT080620ZER)
Inserts Insert
Grades
Tooling by DIJET
C117
HEP
TYPE
Hepta Mill
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(Above parameter is for BT50 arbor)
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed.
3) Use air blow to flush the chips out.
4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand
inclusions and uneven removal stocks.
NOTE
RECOMMENDED CUTTING CONDITIONS
Interrupted Cutting
Indexable Tools
Overhung
length
ℓ
(mm)
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
100
150
200
250
300
100
150
200
250
300
100
150
200
250
a
p
(mm)
4
4
3.5
3
2.5
3
3
2.5
2.5
2
3
3
2.5
2.5
2
3
3
2.5
2.5
2
2.5
2.5
2
2
5
5
4
3.5
3
4
4
3
2.5
2
4
4
3.5
3
2.5
80
Tool dia. (mm)
No. of teeth 5N
n
(min
-1
)
450
400
380
380
380
450
400
380
380
380
350
300
250
250
250
450
400
380
380
380
350
300
250
250
450
400
380
380
380
400
350
300
300
300
400
350
300
300
300
V
f
(mm/min)
1,800
1,500
1,200
900
900
1,700
1,250
900
750
750
1,150
900
700
500
500
1,700
1,250
900
750
750
550
500
320
280
2,250
1,900
1,500
1,350
1,350
1,350
1,100
800
650
650
1,000
700
650
600
600
300
P
c
(kW)
20.5
17.1
12
7.7
6.4
14.7
10.8
6.5
5.4
4.3
10.6
8.3
5.4
3.8
3.1
14.7
10.8
6.5
5.4
4.3
6.1
5.6
2.8
2.5
22.9
19.3
12.2
9.7
8.3
16.2
13.2
7.2
4.9
3.9
12.3
8.6
7
5.5
4.6
ap
(mm)
4
4
3.5
3
2.5
3
3
2.5
2.5
2
3
3
2.5
2.5
2
3
3
2.5
2.5
2
2.5
2.5
2
2
5
5
4
3.5
3
4
4
3
2.5
2
4
4
3.5
3
2.5
100
No. of teeth 6N
n
(min
-1
)
380
350
300
300
300
380
350
300
300
300
300
250
200
200
200
380
350
300
300
300
250
200
160
160
380
350
300
300
300
330
300
250
250
250
300
300
250
250
250
V
f
(mm/min)
1,800
1,400
1,100
900
900
1,600
1,250
900
700
700
1,200
900
550
450
450
1,600
1,250
900
700
700
500
400
320
280
2,250
2,000
1,700
1,400
1,350
1,200
900
750
600
600
900
800
600
500
450
P
c
(kW)
25.6
19.9
13.7
9.6
8
17.3
13.5
8.9
6.3
5
13.8
10.4
5.3
4.3
3.5
17.3
13.5
8.9
6.3
5
6.9
5.6
3.6
3.1
28.7
26
17.3
12.2
10.4
18
13.5
8.5
5.6
4.5
13.8
12.3
8.1
5.8
4.3
Carbon steel
S50C, S55C
(C50, C55) Below
250HB
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
Mold steel
NAK80, HPM1
(1.2311, P21)
38-43HRC
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
Stainless steel
SUS304
Below 250HB
Work
Materials
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMT080620ZER
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080620ZTR)
XDMW080620ZTR
(XDMT080620ZER)
(XDMW080635ZTR-S)
XDMW080620ZTR
(XDMT080620ZER)
(XDMW080635ZTR-S)
XDMT080620ZER(-ML)
(XDMT080620ZER)
Inserts
JC7560
(JC8050)
(JC8050)
JC7560
(JC8050)
(JC8050)
JC5118
JC7560
(JC8050)
(JC8050)
JC5118
(JC8015)
JC5118
(JC8050)
(JC8015)
JC5118
(JC8050)
(JC8015)
JC7560
(JC8050)
Insert
Grades
Tooling by DIJET
Indexable Tools
C118
HEP
TYPE
Hepta Mill
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(Above parameter is for BT50 arbor)
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed.
3) Use air blow to flush the chips out.
4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand
inclusions and uneven removal stocks.
NOTE
RECOMMENDED CUTTING CONDITIONS
Interrupted Cutting
Overhung
length
ℓ
(mm)
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
a
p
(mm)
4
4
4
3.5
3
3
3
3
2.5
2.5
3
3
3
2.5
2.5
3
3
3
2.5
2.5
2.5
2.5
2.5
2
5
5
5
4
3.5
4
4
3
3
2.5
4
4
4
3.5
3
125
Tool dia. (mm)
No. of teeth 7N
n
(min
-1
)
300
270
250
250
250
300
270
250
250
250
250
200
150
150
150
300
270
250
250
250
200
150
125
125
300
270
250
250
250
250
230
200
200
200
250
200
180
180
180
V
f
(mm/min)
1,700
1,400
1,100
900
900
1,400
1,100
900
850
850
1,150
800
550
500
500
1,400
1,100
900
850
850
450
320
200
200
2,100
1,850
1,500
1,200
1,200
1,100
850
700
550
550
800
650
500
450
400
P
c
(kW)
30.3
24.9
19.6
14
12
18.9
14.8
12.1
9.5
9.5
16.6
11.5
7.9
6
6
18.9
14.8
12.1
9.5
9.5
7.8
5.6
3.5
2.8
33.5
29.8
24.4
15.1
13.3
20.7
16
9.9
7.8
6.5
15.4
12.5
9.6
7.6
5.8
ap
(mm)
4
4
4
3.5
3
3
3
3
2.5
2.5
3
3
3
2.5
2.5
3
3
3
2.5
2.5
2.5
2.5
2.5
2
5
5
5
4
3.5
4
4
3
3
2.5
4
4
4
3.5
3
160
No. of teeth 8N
n
(min
-1
)
250
220
180
180
180
250
220
180
180
180
200
150
120
120
120
250
220
180
180
180
170
150
120
120
250
220
180
180
180
200
170
150
150
150
200
160
150
150
150
V
f
(mm/min)
1,600
1,200
900
750
750
1,400
1,000
750
600
600
1,100
800
550
450
450
1,400
1,000
750
600
600
450
400
250
220
2,000
1,750
1,450
1,200
1,200
1,000
800
600
500
500
700
600
500
400
350
P
c
(kW)
36.5
27.4
20.5
15
12.8
24.2
17.3
12.9
8.6
8.6
20.2
14.7
10.1
6.9
6.9
24.2
17.3
12.9
8.6
8.6
10
8.9
5.6
3.9
40.8
35.7
29.5
19.4
17
24.1
19.2
10.8
9
7.5
17.2
14.7
12.3
8.6
6.5
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
Mold steel
NAK80, HPM1
(1.2311, P21)
38-43HRC
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
Stainless steel
SUS304
Below 250HB
Work
Materials
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMT080620ZER
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080620ZTR)
XDMW080620ZTR
(XDMT080620ZER)
(XDMW080635ZTR-S)
XDMW080620ZTR
(XDMT080620ZER)
(XDMW080635ZTR-S)
XDMT080620ZER(-ML)
(XDMT080620ZER)
Inserts
JC7560
(JC8050)
(JC8050)
JC7560
(JC8050)
(JC8050)
JC5118
JC7560
(JC8050)
(JC8050)
JC5118
(JC8015)
JC5118
(JC8050)
(JC8015)
JC5118
(JC8050)
(JC8015)
JC7560
(JC8050)
Insert
Grades
Tooling by DIJET
C119
HEP
TYPE
Hepta Mill
a
p
: Depth of cut,
n
: Spindle speed,
V
f
: Feed speed,
P
c
: Net power consumption
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
(Above parameter is for BT50 arbor)
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed.
3) Use air blow to flush the chips out.
4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand
inclusions and uneven removal stocks.
NOTE
RECOMMENDED CUTTING CONDITIONS
Interrupted Cutting
Indexable Tools
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Mold steel
HPM7, PX5, KPM30
(1.2311, P20)
30-36HRC
Mold steel
NAK80, HPM1
(1.2311, P21)
38-43HRC
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
Stainless steel
SUS304
Below 250HB
JC7560
(JC8050)
(JC8050)
JC7560
(JC8050)
(JC8050)
JC5118
JC7560
(JC8050)
(JC8050)
JC5118
(JC8015)
JC5118
(JC8050)
(JC8015)
JC5118
(JC8050)
(JC8015)
JC7560
(JC8050)
Overhung
length
ℓ
(mm)
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
a
p
(mm)
4
4
4
3.5
3
3
3
3
3.5
2.5
3
3
3
2.5
2.5
3
3
3
2.5
2.5
2.5
2.5
2.5
2
5
5
5
4
3.5
4
4
3
3
2.5
4
4
4
3.5
3
200
Tool dia. (mm)
No. of teeth 9N
n
(min
-1
)
180
170
150
150
150
180
170
150
150
150
170
150
100
100
100
180
170
150
150
150
140
120
100
100
180
170
150
150
150
160
140
120
120
120
160
130
110
110
110
V
f
(mm/min)
1,300
1,100
850
700
700
1,200
900
700
550
550
1,000
800
500
400
400
1,200
900
700
550
550
400
350
220
200
1,600
1,500
1,200
1,100
1,100
900
700
500
400
400
650
500
450
350
300
P
c
(kW)
37
31.3
24.2
17.5
15
25.9
19.4
15.1
9.9
9.9
23
18.4
11.5
7.7
7.7
25.9
19.4
15.1
9.9
9.9
11.1
9.7
6.1
4.4
40.8
39
30.3
22.5
19.7
27.1
21
11.3
9
7.5
20
15.4
13.8
9.4
6.9
Work
Materials
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMT080620ZER
XDMW080620ZTR(-ML)
(XDMT080620ZER)
(XDMW080620ZTR)
XDMW080620ZTR
(XDMW080620ZTR)
XDMW080620ZTR
(XDMT080620ZER)
(XDMW080635ZTR-S)
XDMW080620ZTR
(XDMT080620ZER)
(XDMW080635ZTR-S)
XDMT080620ZER(-ML)
(XDMT080620ZER)
Inserts Insert
Grades
C120
Tooling by DIJET
Indexable Tools
NHP
TYPE
Nega Hepta
4.5mm
6mm
14 Cutting Edges Insert
FEATURES
AENtype for Cast iron
AER-PM & AEN-KLtype for Steel
Economical cutter with multi corner insert
1.2mm
45°
Wide range of cutter body
Lower cutting forces by 3D positive
geometry chip breaker even though double
side negative insert.
Pocket milling is possible due to outer
cutting edge has side clearance.
Regular type for lower power consumption.
Ultra fine pitch type for high efficient
machining.
From dia. 63mm to 250mm
Max. depth of cut
Max. depth of cut
using all corners
Tooling by DIJET
C121
Nega Hepta
NHP
TYPE
Indexable Tools
CUTTING PERFORMANCE
Cutting Force Comparison
7000
6000
5000
4000
3000
2000
1000
0
Reduce
30%
Feed force
Main force
Back force
Resistant force
DIJET Competitor B
Tool Life Comparison
0.7
0.6
0.5
0.4
0.3
0.2
0.1
DIJET
Competitor B
0 5 10 15 20 25 35
Surface Roughness
(μm)
(μm)
(μm)
Entrance
Center
Exit
Cutting length (m)
Ra: 1.14 m
Rz: 9.73 m
Ra: 1.51 m
Rz: 8.47 m
Ra: 1.28 m
Rz: 9.28 m
30
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 (mm)
125, 18 inserts
Material: FC300
Cutting conditions:
Vc=200m/min
fz=0.5mm/t
a
p
=3mm
a
e
=80mm
Overhung length: ℓ=138mm
Downcut, Dry
Material: FC300 (Interrupted cutting)
Cutting conditions: Vc=300m/min,
n
=764min
-1
,
fz=0.3mm/t,
a
p
=3mm,
a
e
=100mm
Overhung length: ℓ=138mm, Dry
Material: FC300 (Interrupted cutting)
Cutting conditions: Vc=300m/min,
n
=764min
-1
,
fz=0.3mm/t,
a
p
=3mm,
a
e
=100mm
Overhung length: ℓ=138mm, Dry
Exit
Center
Entrance
200.0
Surface roughness:
below Ra=1.6 m!
Competitor B: 30mDIJET: 30m
Inserts got wornout gradually
Max. flank wear (mm) Cutting force (N)
5.0
0.0
–5.0
–10.0
–15.0
–20.0
5.0
0.0
–5.0
–10.0
–15.0
–20.0
5.0
0.0
–5.0
–10.0
–15.0
–20.0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 (mm)
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 (mm)
C122
Tooling by DIJET
Indexable Tools
NHP
TYPE
Nega Hepta
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Type Cat. No.
Stock
No.
of
flutes
Dimensions (mm)
Weight
(kg)
Fig.
Dc L
f
Db dd1a b ℓ
NHP-14100R-08-32
14
100 50 70 32 112.4 14.4 8 32 2.1 2
NHP-18125R-08-40
18
125 63 80 40 137.4 16.4 9 35 3.7 2
NHP-22160R-08-40
22
160 63 100 40 172.4 16.4 9 29 5.2 4
NHP-28200R-08-60
28
200 63 140 60 212.4 25.4 14.3 40 7.6 3
NHP-36250R-08-60
36
250 63 160 60 262.4 25.4 14.3 40 12.9 3
BODY / ULTRA FINE PITCH TYPE
Fig. 1
Db
d
Dc
d
1
Note) 1. All cutters are supplied without inserts.
2. Refer page C126 for recommended cutting conditions.
Fig. 2
Db
d
Dc
d
1
a
a
b
b
L
f
ℓ
ℓ
L
f
Metric
Bore
Tooling by DIJET
C123
NHP
TYPE
Nega Hepta
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Type Cat. No.
Stock
No.
of
flutes
Dimensions (mm)
Weight
(kg)
Fig.
Dc L
f
Db dd1a b ℓ
NHP-5063R-08-22
563 50 60 22 75.4 10.4 6.3 20 1.2 1
NHP-6080R-08-27
680 50 60 27 92.4 12.4 7 22 1.6 1
NHP-8100R-08-32
8100 50 70 32 112.4 14.4 8 32 2.0 2
NHP-8125R-08-40
8125 63 80 40 137.4 16.4 9 35 3.2 2
NHP-10160R-08-40
10 160 63 100 40 172.4 16.4 9 29 5.2 4
Indexable Tools
PARTS
Wedge Screw
Recommended Torque 6.0 N · m
LS-110
Wedge
70710
Wrench
A-15T
BODY / REGULAR TYPE
Note) 1. All cutters are supplied without inserts.
2. Refer page C126 for recommended cutting conditions
Fig. 3
d
Dc
d
1
Fig. 4
Dc
d
1
P.C.D.101.6 P.C.D.66.7
Db Db
d
a
a
b
ℓ
ℓ
L
f
L
f
14 17
Metric
Bore
b
C124
Tooling by DIJET
Indexable Tools
NHP
TYPE
Nega Hepta
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Cat. No. Tole-
rance
Dimensions (mm) PVD coated CVD coated
Fig.
A T
r
JC5118 JC8003 JC8050 JC608X
XNMU080610AEN
M17.5 6.5 1
1
XNMU080610AEN-KL
2
XNMU080610AER-PM
4
XNHU0806AEN-W H
3
Rotational
direction
for corner
change
Recommend to rotate the insert counter-clockwise
for corner change
A
14-1.2
7-r
T
A
7-r
14-1.2
T
JC8050
JC5118
A
2-r
6
R500
T
A
14-1.2
7-r
T
JC5118
JC8050
INSERT
BODY
Fig. 1 Fig. 2 (Low cutting force)
Fig. 3 (Wiper insert)
HOW TO USE OF CORNER CHANGE
Fig. 4
ATTENTION TO USING WIPER INSERT
In case of feed per rev. f >1.2mm/rev and required surface roughness Rz≒12.5m, we
recommend to use wiper insert.
Feed per tooth fz < 6mm/rev is recommended.
Please put insert as “R” mark is shown to the front.
Tooling by DIJET
C125
NHP
TYPE
Nega Hepta
Tool dia.
D
c
(mm)
Ultra fine pitch type Regular type
No. of
Insert
Power
Consumption
No. of
Insert
Power
Consumption
z
(tooth)
P
c (kW)
z
(tooth)
P
c (kW)
63 5 6.8
80 6 8.1
100 14 18.9 8 10.8
125 18 24.3 8 10.8
160 22 29.7 10 13.5
200 28 37.8
250 36 48.6
Indexable Tools
1
2
Instructions for mounting inserts
Clean
Clean the insert pocket including insert seat
carefully
Mounting insert
3
Press insert to inside seat and slide down
ward (Refer Fig. 1)
Fig.1 Fig.2
Check!
4
Tightening wedge screw
Tightening wedge screw and confirm there is no
gap between insert and insert seat. (Refer Fig. 2) Recommended tightening torque: 6N · m
Confirmation
Confirm the insert edge is parallel to insert pocket
edge. (Refer Fig. 3)
Power consumption calculating formula:
Pc (kW)= (
a
e×
a
p×
V
f)/ {1000 × (Q/Pc')}
Note) The parameters calculated are based on cutting test of cast iron. Actual Pc (kW) is changed according
to work shape and cutting conditions.
Fig.3
OK! NG!
Power consumption Pc was calculated as
Q/Pc'=34 (cm
3
/kW) from test data at below
cutting condition.
Work Material: FC250
a
p=3 (mm)
f
z=0.3 (mm/t)
a
e=0.8Dc (mm)
V
c=200 (m/min)
POWER CONSUMPTION
C126
Tooling by DIJET
Indexable Tools
NHP
TYPE
Nega Hepta
RECOMMENDED CUTTING CONDITIONS
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
NOTE
Cat. No. Insert Depth of cut
a
p (mm)
Cutting speed
V
c (m/min)
Feed per tooth
f
z (mm)
Insert
Grades
Grey cast iron
FC300
(GG30)
Below 300HB
XNMU080610AEN
XNMU080610AEN-KL
Below 3.0
200 (150-250)
0.3 (0.1-1.0)
Vc
200: JC608X
(XNMU080610AEN)
Vc
200: JC5118
(XNMU080610AEN-KL)
3-6 0.3 (0.1-0.5)
Nodular cast iron
FCD400
(GGG40)
Below 300HB
XNMU080610AEN
XNMU080610AEN-KL
Below 3.0
150 (120-180)
0.2 (0.1-0.8)
Vc
150: JC608X
(XNMU080610AEN)
Vc
150: JC5118
(XNMU080610AEN-KL)
3-6 0.2 (0.1-0.4)
Low carbon steel
SS400, S10C
(17100, C10)
Below 180HB
XNMU080610AEN-KL
Below 2.5
180 (140-220) 0.3 (0.1-0.5)
JC5118
(JC8050)
(For interrupted cutting)
XNMU080610AER-PM
2.0-3.5
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
XNMU080610AEN-KL
Below 2.5
160 (120-200) 0.3 (0.1-0.5)
JC5118
(JC8050)
(For interrupted cutting)
XNMU080610AER-PM
2.0-3.5
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
XNMU080610AEN-KL
Below 2.5
140 (100-180) 0.3 (0.1-0.5)
JC5118
(JC8050)
(For interrupted cutting)
XNMU080610AER-PM
2.0-3.5
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
30-43HRC
XNMU080610AEN-KL
Below 2.5
80 (60-100)
0.15 (0.1-0.3)
JC5118
(JC8050)
(For interrupted cutting)
Stainless steel
SUS304
Below 250HB
XNMU080610AEN-KL
Below 2.5
130 (100-160) 0.2 (0.1-0.4)
JC8050
XNMU080610AER-PM
2.0-3.0
For low power machine
Tooling by DIJET
C127
Indexable Tools
C128
Tooling by DIJET
Indexable Tools
EXTDM
TYPE
TDM EXTREME
"EXTREME DIEMATE" EXTDM / MTX type with edge sharpness and strength.
Feature of product
Achieved edge sharpness and strength
by unique helical cutting edge.
Adopted radius insert suitable
for turbine blade machining.
Economical double-side
insert (8 corners).
Unique insert rotation preventing structure:
Due to wedge-shaped binding face of insert
prevents movement of inserts.
Able to stable machining.
Insert are arranged in an irregular pitch (except for 3 tooth type).
Prevents chattering & vibration.
Double-side usable!
Helical cutting edge
Wedge-shaped
Cutting performance
b b
Cutting force comparison
Material: S50C C50
Cutting conditions: Vc=120/min, fz=1.0mm/t, ap=0,6mm, ae=15mm
Down cut, Air blow, Tool No.: EXTDM-5050R-12-22 (ø50),
Insert No.: RNMU1205MOE-MM (JC7560P)
Cutting force comparison
Material: S50C C50
Cutting conditions: Vc=120/min, fz=1.0mm/t, ap=0,6mm, ae=15mm
Dow cut, Air blow, Tool No.: EXTDM-5050R-12-22 (ø50),
Insert No.: RNMU1205MOE-MM (JC7560P)
X (Feed force)
Y (Main force)
Z (Back force)
(Resultant force)
X (Feed force)
Y (Main force)
Z (Back force)
(Resultant force)
Cutting resistance (N)
Cutting resistance (N)
Conventional tool Conventional toolEXTDM type (ø50, negative) EXTDM type (ø50, negative)
Cutting force of EXTDM is almost the same
as the conventional positive cutter.
ap=1mm, fz=0.4mm/t
1,400
1,200
1,000
800
600
400
200
0
ap=3mm, fz=0.6mm/t
4,500
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
0
Tooling by DIJET
C129
TDM EXTREME
EXTDM
TYPE
Indexable radius cutter for hard-to-cut material.
Adopted GN surface-hardening treatment on
thermal resistant high strength steel gives
high hardness over 65HRC and secure insert
pocket and holder against thermal deformation,
improved body durability and tool life by 30%
or more. Make it difficult to be damaged even
under severe cutting conditions. Also rust-proof
and anti-welding effect is much improved.
▼
▼
▼
▼
▼
A°
B°
C°
D°
E°
▼
▼
▼
▼
▼
Achieved edge
sharpness & strength
by helical cutting edge
Irregular pitch prevents
chattering & vibration
(except for 3 tooth type).
Through coolant hole:
surely coolant supply
to cutting edge
Cutting performance
●
Tool life
comparison
Material: SUS420J2
Stainless steel (Martensitic)
Cutting conditions:
Vc=260m/min,
n=1,650min
-1
,
Vf=495mm/min,
fz=0.3mm/t,
a
e
=30mm,
a
p
=0.5–2.5mm
Down cut
Air blow
Test by 1 insert
Tool No.:
EXTDM-5050R-12-22 (ø50)
Insert No.:
RNMU1205MOE-MM
(JC7560P)
0 10 20 30 40
0.4
0.3
0.2
0.1
0
Max. flank wear (mm)
Cutting length (m)
●
DIJET
:
RNMU1205MOE-MM (JC7560P)
Equivalent for competitor J
▲
Equivalent for competitor L
■
Equivalent for competitor R
◆
◆
◆
◆
20m
Chipping
◆
▲
▲
10m
Chipping
■
■
■
■
■
25m
Chipping
●
●
●●
●
●
●
●
DIJET
40m
Normal wear
Face milling & ramping
0.5
(2.2)
30
1° 1°
100100 100 100 100
Face milling
2.5
30
▲
Indexable Tools
C130
Tooling by DIJET
Indexable Tools
EXTDM
TYPE
TDM EXTREME
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
FACE MILL TYPE
Through Coolant Hole
Type Cat. No.
Stock
No.
of
tooth
Dimensions (mm)
Weight
(kg)
Dc R L
f
Db dd1a b ℓ
Metric Bore
EXTDM-5050R-12-22
550 6 40 43 22 16.5 10.4 6.3 20 0.29
EXTDM-5052R-12-22
552 6 40 43 22 16.5 10.4 6.3 20 0.30
EXTDM-6063R-12-22
663 6 40 48 22 16.5 10.4 6.3 20 0.43
EXTDM-6063R-12-27
663 6 50 58 27 20 12.4 7 22 0.56
EXTDM-6066R-12-27
666 6 50 60 27 20 12.4 7 22 0.64
Lf
φDc
φd
φDb
φd
1
a
b
∂
R
Note) All cutters are supplied without inserts.
Wrench Recommended Torque
(N
·
m)
Clamp Screw
3.5TSW-410HA-15T
Modular Head Type
Please refer Page B132
Tooling by DIJET
C131
EXTDM
TYPE
TDM EXTREME
Cat. No. Tolerance
Total of
corners
(double-side)
Dimensions (mm) PVD coated
Dc TD
JC7560P
RNMU1205MOE-MM M 8 12 5.3 4.6
INSERT
BODY
ATTENTION TO MOUNTING INSERT
T
φDc
φD
y
xy
x
contact surface (A) binding face (B)
Put insert so that contact surface of insert (A) can come into
contact with wedge-shaped binding face (B).
Indexable Tools
10 inserts per case.
C132
Tooling by DIJET
Indexable Tools
EXTDM
TYPE
TDM EXTREME
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of lengthening overhung length, cuttting speed and feed speed to
be reduced according to the right table.
3) Use air blow.
NOTE
Overhung length
ℓ / Dc
Vc
(m/min)
V
f
(mm/min)
~
3Dc
Or under 3Dc
100% 100%
3Dc
~
5Dc
Over 3Dc, up to 5Dc
70% 70%
Tool dia. (
mm)
Max. ramping angle
32 0.7°
40 0.8°
50 1°
52 1°
63 0.8°
66 0.8°
Max.
3.5
MM breaker insert has helical cutting edge,
so recommend to use at ap=3mm or less.
Work
Materials Grades
Cutting
speed
Vc
(m/min)
Breaker
Depth of cut
Feed
per
tooth
Tool dia. φDc (mm)
50/52×5N 63/66×6N
a
p range
(mm)
a
p
(mm)
fz
(mm/t)
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Stainless steel
(Martensitic)
13Cr
(SUS403, 410,
420, 430)
JC7560P
170-220-270
MM
0.5 – 3.0
Recommended
up to 2.5mm
0.5 0.55
1,347
(Vc=220)
(φ52)
3,704
1,060
(Vc=220)
(φ66)
3,498
1.0 0.40 2,694 2,544
1.5 0.35 2,357 2,226
2.0 0.30 2,021 1,908
2.5 0.27 1,818 1,717
(3.0) 0.25 1,683 1,590
Stainless steel
(Austenitic)
(SUS304,
316, 317)
JC7560P
120-160-200
MM
0.5 – 3.0
Recommended
up to 2.5mm
0.5 0.55
979
(Vc=160)
(φ52)
2,692
771
(Vc=160)
(φ66)
2,544
1.0 0.40 1,958 1,850
1.5 0.35 1,713 1,619
2.0 0.30 1,469 1,388
2.5 0.27 1,322 1,249
(3.0) 0.25 1,224 1,157
RECOMMENDED CUTTING CONDITIONS
ℓ: Overhung length,
a
p
: Depth of cut,
V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed,
f
z: Feed per tooth
Max. ramping angle
Tooling by DIJET
C133
Blade Chipper
TDM
TYPE
Indexable Tools
Flat face
8 corners 4 cor ners
CUTTING PERFORMANCE
Tool life comparison
Cutting condition
Insert: RPMT1204MOE-MM8 JC7560
Mat‘l: Stainless steel (SUS420J2)
Tool dia.: 52mm
Vc=260m/min (n=1,952min
-1
), fz=0.4mm/t
a
p=2mm,
a
e=0~32mm, Dry
*Machined by 1 teeth
TDM type: 48m, normal wear
Competitor: 40m, chipping
DIJET
Competitor H
Competitor I
Chipping
Cutting length (mm)
Chipping
Normal wear
High speed and high performance at machining
stainless steel turbin blade
Unequal pitch design prevents
chatter and vibration.
Flat face insert locking seat
prevents insert movement
Max. flank wear (mm)
C134
Tooling by DIJET
Indexable Tools
Blade Chipper
TDM
TYPE
Dimensions (mm)
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Type
Metric
Bore
Cat. No.
Stock
TDM-5050R-12-22
TDM-5052R-12-22
No.
of
flutes
5
5
6
6
Dc
50
52
Note) All cutters are supplied without inserts.
R L
f
40
40
43
43
d
Db d1
16.5
16.5
22
22
a
10.4
10.4
6.3
6.3
b ℓ
20
20
Weight
(kg)
0.28
0.35
Clamp Screw
DSW-410H
Recommended Torque
(N · m)
3.6
Type
Regular
Regular
Strong
No. of
Corner
8
4
4
Cat. No.
RPMT1204MOE-MM8
RPMT1204MOE-MM4
RPMT1204MOE-MH4
Tolerance
M
M
M
PVD coated
JC7560 P
Dimensions (mm)
Dc
12
12
12
T
4.762
4.762
4.762
D
4.4
4.4
4.4
Fig.
1
2
3
Clamp screw
DSW-410H
Wrench
A-15T
BODY
INSERT
PARTS
Fig. 1 Fig. 2 Fig. 3
10 inserts per case
Tooling by DIJET
C135
Blade Chipper
TDM
TYPE
Series expansion, small diameter type for
Blade-Chipper TDM / MTD type.
1. Has extensive lineup of small diameter type for machining small to
medium-sized turbine blade.
Feature of product
▼
▼
▼
▼
▼
A°
B°
C°
D°
E°
▼
▼
▼
▼
Irregular pitch prevents chattering &
vibration (except for 3 tooth type).
Specification of TDM / MTD type
Insert shape of TDM / MTD small diameter type
Application Medium Heavy
Breaker
MM4 MH4
Appearance
Breaker angle
15° 10°
No. of corners
4 4
2. Insert are arranged in an irregular pitch (except for 3 tooth type).
Preventschattering & vibration.
3. Available now medium or heavy type inserts.
4. Adoptied new PVD coated grade “JC7560P” improved heat-fracture
resistance & impact strength.
Indexable Tools
C136
Tooling by DIJET
Indexable Tools
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Blade Chipper
TDM
TYPE
FACE MILL TYPE
END MILL TYPE
Through Coolant Hole
Through Coolant Hole
Type Cat. No.
Stock
No.
of
tooth
Dimensions (mm)
Weight
(kg)
Dc R L
f
Db dd1a b ℓ
Metric
Bore
TDM-5040R-10-16
540 5 40 37 16 13.5 8.4 5.6 18 0.19
TDM-5042R-10-16
542 5 40 38 16 13.5 8.4 5.6 18 0.20
Cat. No.
Stock
No.
of inserts
Dimensions (mm)
Applicable
inserts
Parts
Dc R ℓ
2
ℓ s L D1 Ds
Clamp
screw Wrench
TDM-3025-60-S25
325 5 60 60 120 23 25
RPMT10T3MOE-MM4
DSW-
307H
A-10
TDM-4032-70-S32
432 5 70 60 130 29 32
Wrench Recommended Torque
(N
·
m)
Clamp Screw
1. 8DSW-307HA-10
Note) All cutters are supplied without inserts.
Note) All cutters are supplied without inserts.
Clamp Screw
DSW-307H
Recommended Torque
(N · m)
1. 8
Modular Head Type
Please refer Page B127
Tooling by DIJET
C137
Blade Chipper
TDM
TYPE
Type Corner Cat. No. Tolerance
PVD coated Dimensions (mm)
Fig.
JC7560P
Dc TD
Medium 4 RPMT10T3MOE-MM4
M
10 3.97 3.5 1
Heavy 4 RPMT10T3MOE-MH4
M
10 3.97 3.5 2
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
10 inserts per case
Indexable Tools
INSERT
Fig.1 RPMT10T3MOE-MM4 Fig.2 RPMT10T3MOE-MH4
φDc
T
φD
11ﾟ
4-18ﾟ
φDc
φD
11ﾟ
4-18ﾟ
T
C138
Tooling by DIJET
Indexable Tools
Blade Chipper
TDM
TYPE
Work
Materials Grades
Cutting
speed
Vc
(m/min)
Breaker
Depth of cut
Feed
per
tooth
Tool dia. φDc (mm)
25×3N 32×4N
a
p range
(mm)
a
p
(mm)
fz
(mm/t)
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Stainless steel
(Martensitic)
13Cr
(SUS403, 410,
420, 430)
JC7560P
180-230-280
MM4
MH4
0.5 – 2.5
0.5 0.33
2,928
(Vc=230)
2,899
2,288
(Vc=230)
3,020
1.0 0.22 1,932 2,013
1.5 0.19 1,669 1,739
2.0 0.18 1,581 1,647
Stainless steel
(Austenitic)
17Cr
(SUS304,
316, 317)
JC7560P
120-170-220
MM4
MH4
0.5 – 2.5
0.5 0.33
2,165
(Vc=170)
2,143
1,691
(Vc=170)
2,232
1.0 0.22 1,429 1,488
1.5 0.19 1,234 1,285
2.0 0.18 1,169 1,218
RECOMMENDED CUTTING CONDITIONS
TDM type (End mill type)
TDM type (Face mill type)
ℓ: Overhung length,
a
p
: Depth of cut,
V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed,
f
z: Feed per tooth
1) The figure to be adjusted according to the machine rigidity or work rigidity.
2) In case of lengthening overhung length, cuttting speed and feed speed to
be reduced according to the right table.
3) Should use breaker type properly according to the work shapes or condi-
tions of chipping. Normally, recommend to use MM-breaker.
4) Use air blow.
NOTE
Overhung length
ℓ / Dc
Vc
(m/min)
V
f
(mm/min)
~
3Dc
Or under 3Dc
100% 100%
3Dc
~
5Dc
Over 3Dc, up to 5Dc
70% 70%
Work
Materials Grades
Cutting
speed
Vc
(m/min)
Breaker
Depth of cut
Feed
per
tooth
Tool dia. φDc (mm)
50
52
a
p range
(mm)
a
p
(mm)
fz
(mm/t)
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Stainless steel
(Martensitic)
13Cr
(SUS403, 410,
420, 430)
JC7560
190-240-290
MM8
0.5 – 1.5
(Max 3mm in case of
4corners use)
0.5 0.55
1,528
(Vc=240)
4,202
1,469
(Vc=240)
4,040
1.0 0.40 3,056 2,938
MM4
(MH4)
0.5 – 3 2.0 0.30 2,292 2,204
3.0 0.25 1,910 1,836
Stainless steel
(Austenitic)
17Cr
(SUS304,
316, 317)
JC7560
130-180-230
MM8
0.5 – 1.5
(Max 3mm in case of
4corners use)
0.5 0.55
1,146
(Vc=180)
3,152
1,102
(Vc=180)
3,031
1.0 0.40 2,292 2,204
MM4
(MH4)
0.5 – 3 2.0 0.30 1,719 1,653
3.0 0.25 1,433 1,37
ℓ: Overhung length,
a
p
: Depth of cut,
V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed,
f
z: Feed per tooth
Tooling by DIJET
C139
Blade Chipper
TDM
TYPE
1) The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2) In case of more overhung length, cutting speed and feed speed to be
reduced according to the right table.
3) Use air blow to flush the chips out.
NOTE
Overhung length
ℓ / Dc
Vc
(m/min)
V
f
(mm/min)
~
3Dc
3Dc or less
100% 100%
3Dc
~
5Dc
Over 3Dc, up to 5Dc
70% 70%
Indexable Tools
Work
Materials Grades
Cutting
speed
Vc
(m/min)
Breaker
Depth of cut
Feed
per
tooth
Tool dia. φDc (mm)
40×5N 42×5N
a
p range
(mm)
a
p
(mm)
fz
(mm/t)
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Stainless steel
(Martensitic)
13Cr
(SUS403, 410,
420, 430)
JC7560P
190-240-290
MM4
MH4
0.5 – 2.5
0.5 0.35
1,910
(Vc=240)
3,343
1,819
(Vc=240)
3,083
1.0 0.25 2,388 2,274
1.5 0.21 2,006 1,910
2.0 0.20 1,910 1,819
2.5 0.18 1,719 1,637
Stainless steel
(Austenitic)
17Cr
(SUS304,
316, 317)
JC7560P
130-180-230
MM4
MH4
0.5 – 2.5
0.5 0.35
1,432
(Vc=180)
2,506
1,364
(Vc=180)
2,387
1.0 0.25 1,790 1,705
1.5 0.21 1,504 1,432
2.0 0.20 1,432 1,364
2.5 0.18 1,289 1,228
RECOMMENDED CUTTING CONDITIONS
TDM type (Face mill type)
ℓ: Overhung length,
a
p
: Depth of cut,
V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed,
f
z: Feed per tooth
MM4: Medium type / 4 corners
MH4: Heavy type / 4 corners
C140
Tooling by DIJET
Indexable Tools
HDM
TYPE
Super Diemaster
Increased insert strength
68% stronger than conventional Diemaster (DDM)
ISO insert. In addition to conventional insert grades,
Tough grade "JC8050" for unfavourable conditions
and "JC5118" for general use are available.
Double clamp system
Adopted double clamp system for more rigidity.
Adopted positive axial rake
R3.5 & R5 inserts A.R.; 6°
R6 & R8 inserts A.R.; 8°
Reduced cutting forces by 21% than
conventional Diemaster.
Variation
Modular Head is available with combination of
carbide shank.
(Please refer page B023-B024 for modular type)
Insert strength comparison
ISO
Standard
Insert
Super
Diemaster
R3.5
2.38
2.7
R5
3.18
4.1
Through coolant hole
Special surface hardening treatment on thermal heat resistant high speed steel
gives high hardness over 65HRC and secure insert pocket and holder against
thermal deformation. This G-body is anti-vibration and highly tough. This results
increased tool life by 30% or more compared with general cutter body. It is difficult
to get damage even under severe cutting conditions. Also rust-proof and
anti-welding effect are much improved.
R6
3.97
4.8
R8
4.762
6
68% Stronger than ISO Standard Insert
Insert comparison
Super Diemaster
ISO Standard Insert
Insert thickness: 4.1
Body:
SDH-2250-R10-M12
Insert:
RDMW1004MOT
Insert thickness: 3.18
Body:
MDH-2250-M12
Insert:
RDHX1003MOT
High efficient machining tool with edge
sharpness and strength.
Tooling by DIJET
C141
HDM
TYPE
Super Diemaster
Indexable Tools
ISO Standard Insert
CUTTING PERFORMANCE
Cutting force comparison
General machining for hardened die steel
Tool dia.: 20mm, Mat’l: SKD61 (1.2344) 45HRC
V
c=91m/min,
f
z =0.2mm/t,
a
p=0.7mm,
a
e=10mm by down cut
Modular Head + MSN Carbide Shank
Tool dia.: 20mm, Mat’l: SKD11 (1.2379) HS30
V
c=179m/min,
f
z =0.34mm/t,ap=1.2mm,
a
e=10mm by down cut
Modular Head + MSN Carbide Shank
General machining for die steel
(N)
1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
(N)
1,000
900
800
700
600
500
400
300
200
100
0
X
(Feed force)
X
(Feed force)
21% 18%
REDUCED REDUCED
Y
(Main force)
Y
(Main force)
Z
(Back force F)
Z
(Back force F)
Resultant
force
Resultant
force
SDH-2200-R07-M10 (Insert RDMW07T2MOT)
MDH-4200-M10 (ISO Standard Insert RDHX0702MOT)
High feed machining for hardened die steel
(N)
600
500
400
300
200
100
0
RDMW type
21% REDUCED
RDGT type
31% REDUCED
Shape and temperature of chips
Super Diemaster
Low
ISO Standard Insert
SDH-2200-R07-M10 (Insert RDMW07T2MOT)
MDH-4200-M10 (ISO Standard Insert RDHX0702MOT)
General machining for die steel
(N)
2,000
1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
RDMW type
14% REDUCED
RDGT type
29% REDUCED
High
Shape and temperature of chips
Low
SDH-2400-R12-M16
(Without Chipbreaker RDMW1204MOT)
SDH-2400-R12-M16
(With Chipbreaker RDGT1204MOE)
MDH-4400-M10
(ISO Standard Without Chipbreaker RDHX1203MOT)
SDH-2400-R12-M16
(Without Chipbreaker RDMW1204MOT)
SDH-2400-R12-M16
(With Chipbreaker RDGT1204MOE)
MDH-4400-M10
(ISO Standard Without Chipbreaker RDHX1203MOT)High
Tool dia.: 40mm, Mat’l: SKD61 (1.2344) 45HRC
V
c=201m/min,
f
z=0.4mm/t,
a
p=0.2mm,
a
e=10mm by down cut
Modular Head + MSN Carbide Shank
Tool dia.: 40mm, Mat’l: SKD11 (1.2379) HS30
V
c=179m/min,
f
z =0.34mm/t,
a
p=1.2mm,
a
e=10mm by down cut
Modular Head + MSN Carbide Shank
Super Diemaster
Insert RDGT type
Super Diemaster
Insert RDMW type
X
(Feed force) X
(Feed force)
Y
(Main force) Y
(Main force)
Z
(Back force F) Z
(Back force F)
Resultant
force Resultant
force
C142
Tooling by DIJET
Indexable Tools
HDM
TYPE
Super Diemaster
CUTTING PERFORMANCE
Tool life comparison
①High feed machining for hardened die steel
Tool dia: 20mm, Mat’l: SKD61 (1.2344), 43HRC, Overhung length: 70mm, Vc=250m/min, fz=0.2mm/t,
a
p=0.2mm,
a
e=10mm (Air blow, Down cutting)
Modular Head + MSN Carbide Shank: MSN-M10-40-S20C
0.5
0.4
0.3
0.2
0.1
SDH-2200-R07-M10
(Without Chipbreaker RDMW07T2MOT/JC8015)
ISO Standard MDH-4200-M10
(Without Chipbreaker RDHX07T2MOS/JC5003)
0
0 50 100 150 200
Cutting length (m) Only 1 cutting edge
Condition of damaged inserts
Super Diemaster
RDMW07T2MOT (JC8015)
V
B
MAX (mm)
ISO Standard
RDHX07T2MOS (JC5003)
V
B
MAX (mm)
After 72m
0.154
0.134
②High feed machining for hardened die steel
Tool dia: 25mm, Mat’l: SKD11 (1.2379), 43HRC, Overhung length: 70mm, Vc=250m/min, fz=0.3mm/t,
ap=0.2mm, ae=15.5mm (Air blow, Down cutting)
Modular Head + MSN Carbide Shank: MSN-M12-55-S25C
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
SDH-2250-R10-M12
(Without Chipbreaker RDMW1004MOT/JC8015)
Competitor Y
(Without Chipbreaker RDHX1003MOT/TiAIN coated)
ISO Standard MDH-2250-M12
(Without Chipbreaker RDHX1003MOS/JC5003)
0 10 20 30 40 50 60 70 80 90 100
Cutting Length (m) Only 1 cutting edge
After 122.4m
0.356
Condition of damaged inserts
Super Diemaster
RDMW1004MOT (JC8015)
V
B
MAX (mm)
Competitor Y
RDHX1003MOT (TiAIN coated)
V
B
MAX (mm)
ISO Standard
RDHX1003MOS (JC5003)
V
B
MAX (mm)
③Ti-alloy age hardened
Tool dia: 32mm, Mat’l: Ti6Al4V, 42HRC, Overhung length: 118mm, Vc=60m/min, fz=0.3mm/t,
ap=0.5mm, ae=12mm (Wet cutting, Down cutting)
Modular Head: SDH-2320-R12-M16 + MSN Carbide Shank: MSN-M16-157S-S32C
0.3
0.2
0.1
0
With Chipbreaker RDGT1204MOE/JC8015
0 5 10 15 20
Cutting Length (m) Only 1 cutting edge
After 72m
0.159
0.203
0.199
Condition of damaged inserts
Super Diemaster
RDGT1204MOE (JC8015)
V
B
MAX (mm)
After 1.32m
0.075
After 165.6m
0.237
After 86.2m
0.235
0.313
0.643
After 10.56m
0.104
After 17.16m
0.124
Max. flank wear (mm)
Max. flank wear (mm) Max. flank wear (mm)
Tooling by DIJET
C143
HDM
TYPE
Super Diemaster
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
b
L
f
Indexable Tools
Through Coolant Hole
BODY / FACEMILLSTANDARD TYPE
Type Cat. No.
Stock
No.
of
flutes Dc
R
Dimensions (mm)
L
f
Db d d
1
a b
Head cap screw
ℓ
(JIS Standard)
weight
(kg)
Thread
M10
M12
M16
M20
M24
Hexagon Wrench Size (mm)
8
10
14
17
19
Inserts
HDM-3050-12R-22
Metric
Bore
HDM-3050-16R-22
HDM-4063-12R-22
HDM-4063-16R-22
3
3
4
4
50
50
63
63
6
8
6
8
50
55
50
50
22
47 22
60 22
60 22
16.5
16.5
16.5
16.5
10.4
10.4
10.4
10.4
6.3 20
6.3 20
6.3 20
6.3 20
M10
M10
M10
M10
0.5
0.5
0.7
0.7
RD1204MO
RD1606MO
RD1204MO
RD1606MO
Modular Head Type
Please refer Page B111
Db
d
a
d
1
Dc
R
HEXAGON WRENCH FOR SET BOLT
47
Note) 1. All cutters are supplied without inserts.
2. Please refer page C147-C153 for recommended
cutting conditions.
3. Mark shows: these cutter bodies are equipped with the set bolt because of the specified bolt size.
Except for these cutter bodies, please use the set bolt equipped with arbor.
4. In case of using double clamping mechanism type, please refer page C009.
Note) All cutters are supplied without Hexagon Wrench
ℓ
C144
Tooling by DIJET
Indexable Tools
HDM
TYPE
Super Diemaster
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Type
Cat. No.
Stock
HDM-4050-16R-22
HDM-5050-12R-22
HDM-4052-16R-22
HDM-5052-12R-22
Metric
Bore
HDM-5063-16R-27
HDM-6063-12R-27
HDM-5066-16R-27
HDM-6066-12R-27
HDM-6080-16R-27
HDM-7080-12R-27
No.
of
flutes
4
5
4
5
5
6
5
6
6
7
Dc
50
50
52
52
63
63
66
66
80
80
R
8
6
8
6
8
6
8
6
8
6
Dimensions (mm)
L
f
Db
55
50
55
50
50
50
50
50
55
55
d d
1
47 22
47
40
22
22
40
60
22
27
60
60
27
27
60 27
76
76
27
27
16.5
16.5
16.5
16.5
20
20
20
20
20
20
a b
10.4
10.4
10.4
10.4
12.4
12.4
12.4
12.4
12.4
12.4
ℓ
6.3 20
6.3 20
6.3 20
6.3
7
7
7
7
7
7
20
22
22
22
22
22
22
M10
M10
M10
M10
M12
M12
M12
M12
M12
M12
weight
(kg)
Inserts
RD1606MO
0.4
0.4
0.5
RD1204MO
RD1606MO
0.5
0.7
RD1204MO
RD1606MO
0.8
0.7
RD1204MO
RD1606MO
0.7
RD1204MO
1.3
1.4
RD1606MO
RD1204MO
Thread
M10
M12
M16
M20
M24
Hexagon Wrench Size (mm)
8
10
14
17
19
BODY / FACEMILLFINE PITCH TYPE
HEXAGON WRENCH FOR SET BOLT
Through Coolant Hole
Db
d
d
1
Dc
R
b
L
f
ℓ
a
Head cap screw
(JIS Standard)
Modular Head Type
Please refer Page B111
Note) 1. All cutters are supplied without inserts.
2. Please refer page C147-C153,
for recommended cutting conditions.
Note) All cutters are supplied without Hexagon Wrench
Tooling by DIJET
C145
HDM
TYPE
Super Diemaster
Dc
D
JC8118
◎ : Soon to be stocked
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Indexable Tools
INSERTS
Standard Type
Without Chipbreaker
Chamfer -MOT
General Cutting
10 Inserts per case
Cat. No.
RDMW1204MOT
RDMW1606MOT
Low Cutting Force
With Chipbreaker
Chamfer -MOT
R-honed -MOE
Stainless Steel
Tolerance
With Chipbreaker
R-honed -MOE
TitaniumInconel
10 Inserts per case
Cat. No.
RDGT1204MOE
RDGT1204MOT
RDGT1606MOE
RDGT1606MOT
RDMT1204MOE
RDMT1204MOE-ML
RDMT1204MOT
RDMT1606MOE
RDMT1606MOT
Low Cutting Force
With Chipbreaker
Sharp edge
Aluminium
10 Inserts per case
Cat. No.
RDGT1204MOF-AL
RDGT1606MOF-AL
M
M
Tolerance
G
G
G
G
M
M
M
M
M
Tolerance
G
G
DH103 JC8015
JC5118
JC8015
PVD coated
Fig. 1
PVD coated
Uncoated
FZ05
JC5040
JC8050
T
T
15°
Dimensions (mm)
D
c
12
16
T
4.8
6
Fig. 2
Dimensions (mm)
D
c
12
16
12
16
T
4.8
6
4.8
6
D
4.4 1
1
1
5
4.4
5
Dimensions (mm)
D
c
12
16
T
4.8
6
Note) In case of chip clogging remove the clamp set. (DCM-18, DCM-17) (Only in the case of Aluminium Machining)
PARTS / FACE MILLSTANDARD TYPE
Inserts
Clamp Screw
RD○○1204MO○
DSW-410H
RD○○1606MO○
DSW-4512H
Clamp Set
DCM-18
DCM-17
Wrench
A-15T
PARTS / FACE MILLFINE PITCH TYPE
Inserts
Clamp Screw
RD○○1204MO○
A-20 (~125)
A-20L (160)
DSW-410H
RD○○1606MO○
DSW-4512H
Clamp Screw
DSW-410H
DSW-4512H
Wrench
A-15T
A-20
D
4.4
5
Fig.
D
4.4
5
15°
15°
1
2
1
Dc
D
T
Dc
D
Dc
D
T
15°
Recommended Torque
Nm)
3.6
6.0
C146
Tooling by DIJET
Indexable Tools
Super Diemaster
HDM
TYPE
ISO P01
Application
Range
P
P10 P20 P30 P40
JC5040
JC5118
JC8015
M01
M
M10 M20 M30
JC5118
JC8015
M40
JC8050
K01
K
K10 K20 K30
JC8015
N01
N
N10 N20
FZ05
N30 S01
S
S10 S20
JC5118
JC8015
S30
JC8050
H01
H
H10 H20
JC5118
DH103
JC8015
Work Materials
Cat. No.
Cast iron
Cast steel
Grades
JC8015
JC5118
RDMW1204MOT
RD
○
T1204MOT
RD
○
T1204MOE
RDMT1204MOE-ML
RDMW1606MOT
RD
○
T1606MOT
RD
○
T1606MOE
RDGT
○○○○
MOF-AL
Carbon steel
Die steel
JC5040
JC5118
JC8050
Mold steel
JC8015
JC5118
High hardened
steel
JC8050
RDMW
type: without chipbreaker RDT type: with chipbreaker
DH103
(Over50HRC)
JC8015
JC5118
Titanium alloy
Inconel
JC8015
JC5118
JC8050
Stainless steel
JC8015
JC5118
JC8050
Aluminium
alloy
FZ05
Grade selection guide
Guidelines for selection of milling Inserts
First choice, Good condition Moderate condition Unfavorable condition Light cutting
Tooling by DIJET
C147
Super Diemaster
HDM
TYPE
Tool dia.
Dc
(mm)
Insert dia.
(mm)
Effective
cutting dia.
D1
(mm)
Min. bore
dia.
Dh min.
(mm)
Max. bore
dia.
Dh max.
(mm)
Max.
ramping
angle
θ°
Max. depth
of cut
a
p
(mm)
Total cutting
length
L
(mm)
at Max. ap
Max. drilling
depth
Z
(mm)
Depth of
holder face
X
(mm)
50 12 R6 38 80 98 5°156.0 65.2 3.5 4.5
50 16 R8 34 75 98 7°258.0 61.4 4.0 5.0
52 12 R6 40 84 102 4°556.0 69.7 3.5 4.5
52 16 R8 36 79 102 6°558.0 65.9 4.0 5.0
63 12 R6 51 106 124 3°456.0 91.5 3.5 4.5
63 16 R8 47 101 124 5°008.0 91.4 4.0 5.0
66 12 R6 54 112 130 3°306.0 98.1 3.5 4.5
66 16 R8 50 107 130 4°408.0 98.0 4.0 5.0
80 12 R6 68 140 158 2°456.0 124.9 3.5 4.5
80 16 R8 64 135 158 3°308.0 130.7 4.0 5.0
Indexable Tools
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long continous chips may come out in case of drilling, confirm the safe cutting conditions.
Instructions for profile milling
Ramping Helical interpolation
Calculation of tool pass dia.
Depth of cut per one circle should not exceed max. depth of cut ap.
Down cutting is recommended, so tool pass rotation should be counter-clockwise.
Do not continue ramping after drilling.
In case of helical interpolation, remove the core by traverse milling.
dc = Dh – Dc
Tool pass dia. Bore dia. Tool dia.
C148
Tooling by DIJET
Indexable Tools
HDM
TYPE
Super Diemaster
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
NOTE
Work
Materials Insert
Grades
Tool dia. (mm) (Insert type)
50R6)50(R8)63(R6)
No. of teeth 3N (Double Clamp) No. of teeth 3N (Double Clamp) No. of teeth 4N (Double Clamp)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
150 3 1,250 1,090 150 4 1,260 1,100 150 3 980 1,140
200 2.5 1,250 1,160 200 3 1,260 1,210 200 2.7 980 1,300
250 2 880 870 250 2 880 980 250 2.2 690 910
300 1.2 880 1,130 300 1.5 880 1,160 300 1.6 690 1,100
350 0.7 750 950 350 1 760 1,000 350 1 590 1,010
400 – – – 400 – – – 400 0.5 540 1,190
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8015
For over 40HRC
150 2.5 1,200 1,190 150 3.5 1,210 1,010 150 2.5 940 1,160
200 2 1,200 1,220 200 3 1,210 1,100 200 2.2 940 1,240
250 1.1 840 1,130 250 2.5 850 940 250 1.6 660 970
300 0.9 840 1,260 300 2 850 970 300 1.1 660 1,180
350 0.5 720 1,180 350 1 730 1,110 350 0.7 560 1,120
400 – – – 400 – – – 400 0.5 520 1,140
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
150 3 1,180 1,030 150 4 1,200 1,040 150 3 930 1,080
200 2.5 1,180 1,130 200 3 1,200 1,180 200 2.7 930 1,120
250 2 830 840 250 2 840 960 250 2.2 650 850
300 1.2 830 1,000 300 1.5 840 1,100 300 1.6 650 1,040
350 0.7 700 950 350 1 720 950 350 1 560 870
400 – – – 400 – – – 400 0.5 510 1,100
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
150 3 990 860 150 4 1,000 870 150 3 780 900
200 2.5 990 890 200 3 1,000 990 200 2.7 780 930
250 2 690 700 250 2 700 780 250 2.2 550 730
300 1.2 690 860 300 1.5 700 920 300 1.6 550 830
350 0.7 590 820 350 1 600 790 350 1 470 690
400 – – – 400 – – – 400 0.5 430 940
Hardened die
steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8015
Without
Chipbreaker
(DH103)
(For over 50HRC)
100 1.5 810 560 100 2 860 590 100 1.5 650 580
150 1.2 810 610 150 1.8 860 620 150 1.2 650 650
200 1 570 410 200 1.6 600 470 200 1 450 490
250 0.8 570 510 250 1.2 600 520 250 0.8 450 520
300 0.4 490 440 300 0.8 520 465 300 0.6 390 590
350 – – – 350 – – – 350 0.3 360 620
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
JC8015
JC5118
150 3 1,120 1,170 150 4 1,130 1,190 150 3 880 1,370
200 2.5 1,120 1,110 200 3 1,130 1,290 200 2.7 880 1,440
250 2 780 960 250 2 790 1,060 250 2.2 620 1,120
300 1.2 780 1,170 300 1.5 790 1,300 300 1.6 620 1,240
350 0.7 670 920 350 1 680 900 350 1 530 1,160
400 – – – 400 – – – 400 0.5 480 1,220
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
150 1 420 270 150 1.5 440 330 150 1 330 260
200 0.8 420 315 200 1.2 440 265 200 0.9 330 290
250 0.6 290 260 250 1 310 205 250 0.7 230 240
300 0.4 290 305 300 0.8 310 230 300 0.5 230 295
350 0.2 250 375 350 0.4 260 255 350 0.3 200 340
400 – – – 400 – – – 400 0.2 180 360
Inconel
35-43HRC
JC8015
JC5118
JC8050
150 1 210 135 150 1.5 220 145 150 1 165 130
200 0.8 210 155 200 1.2 220 165 200 0.9 165 160
250 0.6 150 135 250 1 150 115 250 0.7 120 130
300 0.4 150 160 300 0.8 150 130 300 0.5 120 150
350 0.2 130 195 350 0.4 130 155 350 0.3 100 165
400 – – – 400 – – – 400 0.2 90 180
Aluminium alloy
A5052, A7075
50-110HB
FZ05
150 4.5 4,450 5,200 150 6 4,450 5,200 150 4.5 3,500 5,500
200 4 4,450 5,400 200 5 4,450 5,400 200 4 3,500 5,700
250 3.5 3,800 4,900 250 4 3,800 4,900 250 3.5 3,050 5,200
300 2.5 3,200 5,000 300 3 3,200 5,000 300 2.5 2,500 5,200
350 1.5 3,100 4,200 350 2 3,100 4,200 350 1.5 2,400 4,300
400 1 2,550 3,000 400 1 2,550 3,000 400 1 2,000 3,200
RECOMMENDED CUTTING CONDITIONS
FACE MILL STANDARD TYPE
ℓ: Overhung length,
a
p
: Axial depth of cut,
n
: Spindle speed, V
f
: Feed speed
Tooling by DIJET
C149
HDM
TYPE
Super Diemaster
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf.
6) In case of Titanium alloy or Inconel, recommend wet cutting
NOTE
ℓ: Overhung length,
a
p
: Axial depth of cut,
n
: Spindle speed, V
f
: Feed speed
Work
Materials
Insert
Grades
Tool dia. (mm) (Insert type)
63(R8)
No. of teeth 4N (Double Clamp)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
150 4 990 1,110
200 3 990 1,290
250 2 690 1,200
300 1.5 690 1,210
350 1 590 1,040
400 0.5 540 1,360
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8015
For over 40HRC
150 3.5 950 1,140
200 3 950 1,250
250 2.5 670 980
300 2 670 1,020
350 1 570 1,000
400 0.5 520 1,330
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
150 4 940 1,090
200 3 940 1,240
250 2 660 970
300 1.5 660 1,160
350 1 560 980
400 0.5 520 1,330
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
150 4 790 920
200 3 790 1,040
250 2 550 850
300 1.5 550 960
350 1 470 800
400 0.5 430 1,100
Hardened die
steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8015
Without
Chipbreaker
(DH103)
(For over 50HRC)
100 2 660 600
150 1.8 660 610
200 1.6 460 460
250 1.2 460 500
300 0.8 400 530
350 0.4 370 470
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
JC8015
JC5118
150 4 890 1,240
200 3 890 1,350
250 2 620 1,140
300 1.5 620 1,310
350 1 530 1,180
400 0.5 490 1,250
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
150 1.5 340 300
200 1.3 340 325
250 1.1 240 240
300 0.9 240 250
350 0.6 200 290
400 0.3 190 300
Inconel
35-43HRC
JC8015
JC5118
JC8050
150 1.5 170 170
200 1.3 170 155
250 1.1 120 120
300 0.9 120 130
350 0.6 100 140
400 0.3 95 180
Aluminium alloy
A5052, A7075
50-110HB
FZ05
150 6 3,500 5,500
200 5 3,500 5,700
250 4 3,050 5,200
300 3 2,500 5,200
350 2 2,400 4,300
400 1 2,000 3,200
Indexable Tools
RECOMMENDED CUTTING CONDITIONS
FACE MILL STANDARD TYPE
C150
Tooling by DIJET
Indexable Tools
Super Diemaster
HDM
TYPE
Please refer page C118-C119
NOTE
Work
Materials Insert
Grades
Tool dia. (mm) (Insert type)
50/52(R6)50/52(R8)63/66(R6)
No. of teeth 5N No. of teeth 4N No. of teeth 6N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
150 2 1,290 2,250 150 3 1,300 1,700 150 2 1,010 2,000
200 1.7 1,290 1,920 200 2.5 1,300 1,820 200 1.8 1,010 1,800
250 1.5 900 1,620 250 2 910 1,350 250 1.6 710 1,530
300 1 900 2,020 300 1.2 910 1,800 300 1.2 710 1,910
350 0.5 780 2,150 350 0.7 780 1,870 350 0.8 610 1,830
400 – – – 400 – – – 400 0.4 560 1,850
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8015
For over 40HRC
150 1.7 1,230 2,200 150 2.5 1,250 1,750 150 1.7 960 2,060
200 1.5 1,230 2,150 200 2 1,250 1,850 200 1.6 960 2,130
250 1.2 860 1,720 250 1.1 880 1,760 250 1.4 670 1,610
300 0.8 860 1,720 300 0.9 880 1,760 300 1 670 1,810
350 0.4 730 1,800 350 0.5 750 1,800 350 0.6 570 2,200
400 – – – 400 – – – 400 0.4 550 2,150
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
150 1.7 1,230 2,200 150 2.5 1,260 1,750 150 1.7 960 2,060
200 1.5 1,230 2,150 200 2 1,260 1,850 200 1.6 960 2,130
250 1.2 860 1,720 250 1.1 880 1,760 250 1.4 670 1,610
300 0.8 860 1,720 300 0.9 880 1,760 300 1 670 1,850
350 0.4 730 1,800 350 0.5 750 1,850 350 0.6 570 2,200
400 – – – 400 – – – 400 0.4 550 2,150
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
150 2 1,020 1,780 150 3 1,030 1,350 150 2 800 1,670
200 1.7 1,020 1,520 200 2.5 1,030 1,440 200 1.8 800 1,770
250 1.5 710 1,240 250 2 720 1,060 250 1.6 560 1,180
300 1 710 1,420 300 1.2 720 1,420 300 1.2 560 1,340
350 0.5 610 1,530 350 0.7 620 1,490 350 0.8 480 1,380
400 – – – 400 – – – 400 0.4 440 1,580
Hardened die
steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8015
Without
Chipbreaker
(DH103)
(For over 50HRC)
100 1.2 850 1,060 100 1.5 880 880 100 1.2 650 970
150 1 850 1,100 150 1.2 880 950 150 1.1 650 1,010
200 0.8 560 980 200 1 620 740 200 0.9 460 970
250 0.5 560 1,260 250 0.8 620 870 250 0.6 460 1,250
300 0.3 510 1,270 300 0.4 530 850 300 0.4 390 1,170
350 – – – 350 – – – 350 0.2 360 1,300
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
JC8015
JC5118
150 2 1,150 2,350 150 3 1,170 1,820 150 2 900 2,260
200 1.7 1,150 2,580 200 2.5 1,170 2,000 200 1.8 900 2,420
250 1.5 800 1,840 250 2 820 1,470 250 1.6 630 1,700
300 1 800 2,300 300 1.2 820 1,800 300 1.2 630 1,920
350 0.5 690 2,410 350 0.7 700 1,680 350 0.8 540 1,610
400 – – – 400 – – – 400 0.4 500 1,730
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
150 1 420 420 150 1.5 440 440 150 1 330 400
200 0.8 420 630 200 1.2 440 410 200 0.9 330 460
250 0.6 290 460 250 1 310 310 250 0.7 230 370
300 0.4 290 580 300 0.8 310 370 300 0.5 230 460
350 0.2 250 630 350 0.4 260 420 350 0.3 200 540
400 – – – 400 – – – 400 0.2 180 560
Inconel
35-43HRC
JC8015
JC5118
JC8050
150 1 210 210 150 1.5 220 220 150 1 165 200
200 0.8 210 320 200 1.2 220 210 200 0.9 165 230
250 0.6 150 230 250 1 150 160 250 0.7 120 190
300 0.4 150 290 300 0.8 150 190 300 0.5 120 230
350 0.2 130 320 350 0.4 130 210 350 0.3 100 270
400 – – – 400 – – – 400 0.2 90 280
Aluminium alloy
A5052, A7075
50-110HB
FZ05
150 4 4,300 8,400 150 5.5 4,300 6,700 150 4 3,350 7,800
200 3.5 4,300 8,800 200 4.5 4,300 7,000 200 3.5 3,350 8,200
250 3 3,650 7,800 250 3.5 3,650 6,300 250 3 2,900 7,400
300 2 3,050 8,900 300 2.5 3,050 6,300 300 2 2,400 7,500
350 1 2,950 6,600 350 1.5 2,950 5,300 350 1 2,300 7,200
400 0.7 2,450 4,300 400 1 2,450 3,400 400 0.7 2,150 5,200
ℓ: Overhung length,
a
p
: Axial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS
FACE MILL FINE PITCH TYPE
Tooling by DIJET
C151
Super Diemaster
HDM
TYPE
Please refer page C118-C119
NOTE
ℓ: Overhung length,
a
p
: Axial depth of cut,
n
: Spindle speed, V
f
: Feed speed
Work
Materials
Insert
Grades
Tool dia. (mm) (Insert type)
63/66 (R8) 80 (R6) 80 (R8)
No. of teeth 5N No. of teeth 7N No. of teeth 6N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8050
JC5040
JC5118
150 3 1,020 1,660 150 2 790 1,830 150 3 790 1,540
200 2.7 1,020 1,530 200 1.8 790 1,640 200 2.7 790 1,320
250 2.2 720 1,330 250 1.6 550 1,380 250 2.2 550 1,220
300 1.6 720 1,450 300 1.2 550 1,730 300 1.6 550 1,330
350 1 620 1,550 350 0.8 470 1,650 350 1 470 1,410
400 0.5 560 1,800 400 0.4 430 1,660 400 0.5 430 1,660
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
JC8050
JC5118
JC8015
For over 40HRC
150 2.5 970 1,690 150 1.7 740 1,850 150 2.5 750 1,570
200 2.2 970 1,790 200 1.6 740 1,920 200 2.2 750 1,660
250 1.6 680 1,460 250 1.4 520 1,460 250 1.6 530 1,370
300 1.1 680 1,800 300 1 520 1,640 300 1.1 530 1,680
350 0.7 580 1,590 350 0.6 440 1,980 350 0.7 450 1,480
400 0.5 560 1,680 400 0.4 410 1,870 400 0.5 410 1,480
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC5040
JC5118
150 2.5 970 1,690 150 1.7 740 1,850 150 2.5 750 1,570
200 2.2 970 1,790 200 1.6 740 1,920 200 2.2 750 1,660
250 1.6 680 1,460 250 1.4 520 1,460 250 1.6 530 1,370
300 1.1 680 1,800 300 1 520 1,680 300 1.1 530 1,680
350 0.7 580 1,590 350 0.6 440 1,980 350 0.7 450 1,480
400 0.5 560 1,680 400 0.4 410 1,870 400 0.5 410 1,480
Stainless steel
SUS304
Below 250HB
JC8050
JC8015
JC5118
150 3 810 1,320 150 2 620 1,510 150 3 620 1,210
200 2.7 810 1,330 200 1.8 620 1,600 200 2.7 620 1,220
250 2.2 570 1,050 250 1.6 430 1,060 250 2.2 430 950
300 1.6 570 1,220 300 1.2 430 1,200 300 1.6 430 1,100
350 1 490 1,230 350 0.8 370 1,240 350 1 370 1,110
400 0.5 450 1,420 400 0.4 340 1,420 400 0.5 340 1,290
Hardened die
steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC5118
JC8015
Without
Chipbreaker
(DH103)
(For over 50HRC)
100 1.5 670 840 100 1.2 500 870 100 1.5 500 750
150 1.2 670 900 150 1.1 500 910 150 1.2 500 810
200 1 460 760 200 0.9 350 860 200 1 350 690
250 0.8 460 920 250 0.6 350 1,110 250 0.8 350 840
300 0.6 400 900 300 0.4 300 1,050 300 0.6 300 810
350 0.3 360 900 350 0.2 270 1,140 350 0.3 270 810
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
JC8015
JC5118
150 3 910 1,540 150 2 700 2,050 150 3 710 1,440
200 2.7 910 1,860 200 1.8 700 2,200 200 2.7 710 1,740
250 2.2 640 1,440 250 1.6 490 1,540 250 2.2 500 1,350
300 1.6 640 1,700 300 1.2 490 1,740 300 1.6 500 1,590
350 1 550 1,510 350 0.8 420 1,460 350 1 430 1,420
400 0.5 510 1,630 400 0.4 380 1,530 400 0.5 390 1,500
Titanium alloy
35-43HRC
JC8050
JC8015
JC5118
150 1.5 340 430 150 1 250 350 150 1.5 250 380
200 1.3 340 470 200 0.9 250 410 200 1.3 250 420
250 1.1 240 390 250 0.7 170 320 250 1.1 180 350
300 0.9 240 400 300 0.5 170 400 300 0.9 180 360
350 0.6 200 350 350 0.3 150 470 350 0.6 150 320
400 0.3 180 490 400 0.2 140 510 400 0.3 140 460
Inconel
35-43HRC
JC8015
JC5118
JC8050
150 1.5 170 220 150 1 120 170 150 1.5 125 190
200 1.3 170 240 200 0.9 120 200 200 1.3 125 210
250 1.1 120 200 250 0.7 80 150 250 1.1 90 180
300 0.9 120 200 300 0.5 80 180 300 0.9 90 180
350 0.6 100 180 350 0.3 70 220 350 0.6 75 160
400 0.3 90 250 400 0.2 65 240 400 0.3 70 230
Aluminium alloy
A5052, A7075
50-110HB
FZ05
150 5.5 3,350 6,500 150 4 2,800 7,600 150 5.5 2,800 6,500
200 4.5 3,350 6,800 200 3.5 2,800 8,000 200 4.5 2,800 6,900
250 3.5 2,900 6,200 250 3 2,400 7,200 250 3.5 2,400 6,200
300 2.5 2,400 6,200 300 2 2,000 7,300 300 2.5 2,000 6,200
350 1.5 2,300 5,200 350 1 1,900 6,000 350 1.5 1,900 5,100
400 1 2,150 4,300 400 0.7 1,600 4,500 400 1 1,600 3,800
Indexable Tools
RECOMMENDED CUTTING CONDITIONS
FACE MILL FINE PITCH TYPE
C152
Tooling by DIJET
Indexable Tools
HDM
TYPE
Super Diemaster
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed spee
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf.
NOTE
Work
Materials
Insert
Grades
Tool dia. (mm) (Insert type)
50/52(R6)50/52(R8)63/66(R6)
No. of teeth 5N No. of teeth 4N No. of teeth 6N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
Without
chipbreaker
150 1.4 1,590 3,180 150 1.9 1,640 2,400 150 1.4 1,240 2,980
200 1.2 1,590 3,180 200 1.7 1,640 2,400 200 1.2 1,240 2,980
250 1 1,110 2,220 250 1.3 1,150 1,680 250 1 870 2,090
300 0.6 1,030 2,830 300 1 1,070 1,710 300 0.6 800 2,200
350 0.3 950 2,610 350 0.4 980 2,350 350 0.3 740 2,040
400 – – – 400 – – – 400 – – –
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
150 1.4 1,520 3,040 150 1.9 1,570 2,300 150 1.4 1,190 2,850
200 1.2 1,520 3,040 200 1.7 1,570 2,300 200 1.2 1,190 2,850
250 1 1,060 2,120 250 1.3 1,100 1,600 250 1 830 1,990
300 0.6 990 2,720 300 1 1,020 1,630 300 0.6 770 2,220
350 0.3 910 2,500 350 0.4 940 2,250 350 0.3 710 1,950
400 – – – 400 – – – 400 – – –
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
150 1.4 1,520 3,040 150 1.9 1,570 2,300 150 1.4 1,190 2,850
200 1.2 1,520 3,040 200 1.7 1,570 2,300 200 1.2 1,190 2,850
250 1 1,060 2,120 250 1.3 1,100 1,600 250 1 830 1,990
300 0.6 990 2,720 300 1 1,020 1,630 300 0.6 770 2,120
350 0.3 910 2,500 350 0.4 940 2,250 350 0.3 710 1,950
400 – – – 400 – – – 400 – – –
Stainless steel
SUS304
Below 250HB
JC8015
Without
chipbreaker
150 1.4 1,320 2,640 150 1.9 1,360 2,000 150 1.4 1,030 2,470
200 1.2 1,320 2,640 200 1.7 1,360 2,000 200 1.2 1,030 2,470
250 1 920 1,840 250 1.3 950 1,390 250 1 720 1,730
300 0.6 860 2,360 300 1 880 1,400 300 0.6 670 1,840
350 0.3 790 2,170 350 0.4 820 1,970 350 0.3 620 1,700
400 – – – 400 – – – 400 – – –
Hardened die
steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
DH103
100 1 1,070 1,870 100 1.2 1,100 1,540 100 1 830 1,710
150 0.8 1,070 1,870 150 1 1,100 1,540 150 0.8 830 1,710
200 0.6 750 3,740 200 0.8 770 1,120 200 0.6 580 1,390
250 0.3 700 2,100 250 0.5 710 1,700 250 0.3 540 1,620
300 0.2 640 2,170 300 0.3 660 1,650 300 0.2 500 1,980
350 – – – 350 – – – 350 – – –
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
DH103
150 1.4 1,450 3,980 150 1.9 1,600 3,000 150 1.4 1,130 3,660
200 1.2 1,450 3,980 200 1.7 1,500 3,000 200 1.2 1,130 3,660
250 1 1,010 2,020 250 1.3 1,050 1,500 250 1 790 1,900
300 0.6 940 3,520 300 1 970 2,700 300 0.6 730 2,400
350 0.3 870 3,260 350 0.4 900 2,880 350 0.3 680 2,150
400 – – – 400 – – – 400 – – –
Aluminium alloy
A5052, A7075
50-110HB
FZ05
150 1.6 5,500 15,000 150 2.1 5,500 12,000 150 1.6 4,300 14,000
200 1.4 5,500 15,000 200 1.9 5,500 12,000 200 1.4 4,300 14,000
250 1.2 4,900 17,000 250 1.5 4,900 13,600 250 1.2 3,850 16,000
300 0.8 4,300 15,000 300 1.2 4,300 12,000 300 0.8 3,350 14,000
350 0.6 4,000 14,000 350 0.6 4,000 11,200 350 0.6 3,150 13,000
400 0.4 3,650 13,000 400 0.4 3,650 10,400 400 0.4 2,900 13,000
ℓ: Overhung length,
a
p
: Axial depth of cut,
n
: Spindle speed, V
f
: Feed speed
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
FACE MILL FINE PITCH TYPE
Tooling by DIJET
C153
HDM
TYPE
Super Diemaster
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed spee
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf.
NOTE
Work
Materials
Insert
Grades
Tool dia. (mm) (Insert type)
63/66(R8)80(R6)80(R8)
No. of teeth 5N No. of teeth 7N No. of teeth 6N
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm) ap
(mm) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
Without
chipbreaker
150 1.9 1,270 2,350 150 1.4 970 2,720 150 1.9 980 2,180
200 1.7 1,270 2,350 200 1.2 970 2,720 200 1.7 980 2,180
250 1.3 890 1,650 250 1 680 1,900 250 1.3 690 1,530
300 1 830 1,600 300 0.6 630 2,030 300 1 640 1,490
350 0.4 760 2,280 350 0.3 580 1,870 350 0.4 590 2,120
400 – – – 400 – – – 400 – – –
Mold steel
HPM7, PX5,
NAK80, P20
(1.2311, P20)
30-43HRC
150 1.9 1,220 2,250 150 1.4 920 2,580 150 1.9 940 2,090
200 1.7 1,220 2,250 200 1.2 920 2,580 200 1.7 940 2,090
250 1.3 850 1,570 250 1 640 1,790 250 1.3 660 1,470
300 1 790 1,580 300 0.6 600 1,930 300 1 610 1,460
350 0.4 730 2,200 350 0.3 550 1,770 350 0.4 560 2,030
400 – – – 400 – – – 400 – – –
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
150 1.9 1,220 2,250 150 1.4 920 2,580 150 1.9 940 2,090
200 1.7 1,220 2,250 200 1.2 920 2,580 200 1.7 940 2,090
250 1.3 850 1,570 250 1 640 1,790 250 1.3 660 1,470
300 1 790 1,580 300 0.6 600 1,930 300 1 610 1,460
350 0.4 730 2,200 350 0.3 550 1,770 350 0.4 560 2,030
400 – – – 400 – – – 400 – – –
Stainless steel
SUS304
Below 250HB
JC8015
Without
chipbreaker
150 1.9 1,050 1,940 150 1.4 800 2,240 150 1.9 810 1,800
200 1.7 1,050 1,940 200 1.2 800 2,240 200 1.7 810 1,800
250 1.3 730 1,440 250 1 560 1,570 250 1.3 570 1,370
300 1 680 1,360 300 0.6 520 1,680 300 1 530 1,270
350 0.4 630 1,890 350 0.3 480 1,550 350 0.4 490 1,760
400 – – – 400 – – – 400 – – –
Hardened die
steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
DH103
100 1.2 840 1,470 100 1 640 1,540 100 1.2 660 1,390
150 1 840 1,470 150 0.8 640 1,540 150 1 660 1,390
200 0.8 590 1,090 200 0.6 450 1,260 200 0.8 460 1,020
250 0.5 550 1,320 250 0.3 420 1,470 250 0.5 430 1,240
300 0.3 510 1,270 300 0.2 380 1,750 300 0.3 400 1,200
350 – – – 350 – – – 350 – – –
Grey & Nodular
cast iron
FC, FCD
(GG,GGG)
Below 300HB
DH103
150 1.9 1,160 2,900 150 1.4 880 3,320 150 1.9 900 2,700
200 1.7 1,160 2,900 200 1.2 880 3,320 200 1.7 900 2,700
250 1.3 810 1,930 250 1 620 1,740 250 1.3 630 1,800
300 1 750 2,600 300 0.6 570 2,180 300 1 590 2,480
350 0.4 700 2,800 350 0.3 530 1,950 350 0.4 540 2,590
400 – – – 400 – – – 400 – – –
Aluminium alloy
A5052, A7075
50-110HB
FZ05
150 2.1 4,300 11,800 150 1.6 3,600 13,800 150 2.1 3,600 11,900
200 1.9 4,300 11,800 200 1.4 3,600 13,800 200 1.9 3,600 11,900
250 1.5 3,850 13,500 250 1.2 3,200 15,600 250 1.5 3,200 13,400
300 1.2 3,350 11,700 300 0.8 2,800 13,700 300 1.2 2,800 11,750
350 0.6 3,150 11,000 350 0.6 2,600 12,700 350 0.6 2,600 11,000
400 0.4 2,900 11,000 400 0.4 2,400 12,600 400 0.4 2,400 10,800
Indexable Tools
RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
FACE MILL FINE PITCH TYPE
ℓ: Overhung length,
a
p
: Axial depth of cut,
n
: Spindle speed, V
f
: Feed speed
C154
Tooling by DIJET
Indexable Tools
Super Diemaster
HDM
TYPE
CASE STUDIES
1.
Forged carbon steel.
2. Semi-finishing of stainless steel.
3. Cutting of welded part.
ISO Standard
Insert thickness
4.76mm
Super Diemaster
Insert thickness
6.0mm
4. Cutting of die casting mold.
Part name
Material
Hardness
Tool No.
Insert No.
Cutting Speed
Feed Speed
Depth of cut
Width of cut
Coolant
Machine
Parts
SF700
290~325HB
HDM-3050-16R
RDMW1606MOT (JC8015)
800 (min
-1
), 125 (m/min)
200 (mm/min), 0.25 (mm/rev)
0.2 (mm)
20~30 (mm)
Oil
Vertical MC
Turbine Blades
Stainless steel (SUS420)
280HB
SDH-2200-R07-M10
RDMW07T2MOT (JC8015)
3,200 (min
-1
), 200 (m/min)
1,920 (mm/min), 0.3 (mm/rev)
0.3 (mm)
0.5 (mm)
Wet
Vertical MC
Cam
SKD11Welding 62
HRC
HDM-3050-16R
RDMW1606MOT (JC8015)
1,000 (min
-1
), 157 (m/min)
500 (mm/min), 0.5 (mm/rev)
1 (mm)
27 (mm)
Dry
Vertical MC 22 KW
Die Casting Mold
SKT4
36~42HRC
HDM-4080-12R
RDMW1204MOT (JC8015)
450 (min
-1
), 115 (m/min)
1,400 (mm/min), 3 (mm/rev)
1.5~2.0 (mm)
50 (mm)
Dry
Vertical MC
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting Speed
Feed Speed
Depth of cut
Width of cut
Coolant
Machine
Part name
Material
Hardness
Tool No.
Insert No.
Cutting Speed
Feed Speed
Depth of cut
Width of cut
Coolant
Machine
Part name
Material
Hardness
Tool No.
Insert No.
Cutting Speed
Feed Speed
Depth of cut
Width of cut
Coolant
Machine
Tool life is 7 times longer than competitor’s tool.
SUPER DIEMASTER: 30 pieces
Competitor’s tool: 4 pieces
It also reduces machining time by 25%
Even after machining 100 blades, inserts
have less wear and less vibrations than the
competitor’s.
ISO standard insert was getting chip-off on
welded area but HDM insert could cut without
chatter and chip-off.
Tool life was improved 1.5 times.
It is observed that HDM Cutter cycle time is
reduced by 20% and tool life is improved by 1.3
times compared with competitors. Feed speed
is improved from 1,100mm/min to 1,400mm/min.
Tooling by DIJET
C155
Indexable Tools
C156
Tooling by DIJET
Indexable Tools
SWB
TYPE
Swing Ball
Applicable range is from soft material to welded and
hard material. For high efficiency and longer tool life.
1. Smooth and calm cutting and low cutting force at higher feed rate.
Cutting force is reduced by 25% compared with conventional type. This is
achieved by using a positive style insert with chipbreaker groove and edge
notches. Double insert desgin gives smooth cutting action and excellent cutting.
2. Plunge cutting is possible because of better crack resistance on
nosecutting nose portion.
Providing sub chip pocket at spiral nose cutting edge ejects chips
smoothly andimproves crack-resistance (except for Semi-finishing
insert -H type)
3. Reliable insert location and improved security for heavy
operations.
By providing key on the back face of insert and cutter body, insert
movement is prevented. Impact of cutting load is secured.
4.
Special surface harding treatment on thermal resistant high strength steel gives high hardness over 65HRC and secure
insert pocket and holder against thermal deformation. Improved body durabilty and tool life by 30% or more. Make it
difficult to be damaged even under severe cutting conditions. Also rust-proof and anti-welding effect is much improved.
Insert Series Expansion
Available now 3 type inserts suitable for various uses:
Low Cutting Force Welded & Hardened Material Semi-Finishing
CUTTING PERFORMANCES
Body:
Material:
Cutting:
Conditions:
SWBS5060C508
(50)
SKD11(217HB)
n
=1,350
min-1
f
=0.6
mm/rev
a
e
=10
mm
a
p
=10
mm
1. 15% reduced cutting force compared with regular type.
More smooth and calm cutting is possible.
2. 1.7 times longer tool life than conventional tool.
3. Chip breaking & ejection are improved by adopting notches on the cutting edge.
CHIPS COMPARISON
SWB-N type
(New type)
Smooth
cutting
Completely breaking chips by notch
SWB type
(Conventional
type)
Sub blade Main blade
Up cut Down cut
Main blade Sub blade
Not completely breaking chips by notch
Inserts for low cutting forces (-N type)
Tooling by DIJET
C157
Swing Ball
SWB
TYPE
CUTTING FORCE COMPARISON TOOL LIFE COMPARISON
Material: SKD11 (217HB) Tool dia.: 50mm
n
=1,082min
-1
Vc=170m/min Vf=650mm/min
f
=0.5mm/rev
a
p=10mm
a
e=10mm Down cut
(N)
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
(85)
Main blade
Sub blade
-N type
5,890
7,901
(94)
(104)
Regular type insert: 100
Regular type
7,525
8,524
Competitor A
6,454
8,671
Competitor B
7,783
8,925
Compared with regular type insert, -N type insert
(for low cutting forces) reduced cutting force by 15%.
Material: SKD11 (217HB)
n
=1,350min
-1
Vc=212m/min Vf=810mm/min
f
=0.6mm/rev
a
p=10mm
a
e=10mm Down & Up cut Air Blow
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
12m
18m 26m
-N type
(JC5040)
30m
5 10 15 20 25 30
Regular type
(JC5040)
Competitor A
Competitor B
Compared with regular type insert, -N type insert
(for low cutting force) improved tool life by 1.6 times
INSERT COMPARISON
SWB-HM type
Regular type
R min. 14.906
R max. 14.981
② Insert for welded & hardened steel (-W type)
1. Improved insert strength and achieved longer tool life.
2. Suitable for welded & hardened steel (over 50HRC)
③ Insert for semi-finishing (main blade -H type)
1. Main blades -H type for semi-finishing are available for 20mm,25mm and30mm.
In case of using -H type blade, please confirm the grade of both the inserts. It should be
the same grade.
2. Able to use for semi-finishing by improving nose radius accuracy.
Do not recommend to use for roughing.
SWB-HM-H type
For Semi-finishing
R min. 14.938
R max. 14.983
R14.95 R14.95
Large gap off the center
Regular type
SWB-HM type
– 0.05mm – 0.05mm
180°
Radius form accuracy on body
Small gap off the center
For Semi-finishing
SWB-HM-H type
180°
(100)
Cutting length (m)
Max. flank wear (mm)
0.05mm 0.05mm
Indexable Tools
C158
Tooling by DIJET
Indexable Tools
SWB
TYPE
Swing Ball
Type Cat. No.
Stock
No. of inserts
Dimensions (mm)
Fig.
Main
Blade
Sub
Blade
Peripheral
Blade
RDc
ℓ ℓ
2
ℓs
L
ℓ
1
D
1
nDs Md
SWB-20080S-S20
1 1 2
10 20
30 80 80 160 – 18.7 – 20 – 1
SWB-20120S-S20
1 1 2 30 120 80 200 – 18.7 – 20 – 1
SWB-20170S-S20
1 1 2 30 170 80 250 – 18.7 – 20 – 1
SWBS2030S25
1 1 2 30 80 100 180 40 18.7 3°3025 – 2
SWBM2030S25
1 1 2 30 100 100 200 40 18.7 2° 25 – 2
SWBS2018S25
1 1 – 18 70 90 160 30 18.7 3°3025 – 3
SWBS2535S32
1 1 2
12.5 25
35 80 100 180 50 23.5 7° 32 – 2
SWBM2535S32
1 1 2 35 100 100 200 50 23.5 4° 32 – 2
SWBS2522S32
1 1 – 22 70 90 160 35 23.5 6° 32 – 3
SWBS3242S32-G
1 1 2 16 32 44 60 120 180 – 29.9 – 32 – 1
SWBM3242S32-G
1 1 2 44 60 160 220 – 29.9 – 32 – 1
Fig.2
Fig.1
Fig.3
BODY
Straight Shank
Modular Head Type
Please refer Page B107
Note) 1) All cutters are supplied without inserts
2) Please refer page C167-C171 for recommended cutting
conditions and refer page C170 for machined form.
3) Please refer page C164 for selection of inserts.
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Tooling by DIJET
C159
Swing Ball
SWB
TYPE
PARTS
Applicable
Holders
Dc
20
25
32
Clamp Screw
For main
& sub blade
DSW-307H
DSW-4085
TSW-511
For peri-
pheral blade
ESW-206
ESW-206
ESW-206
Wrench
For main
& sub blade
A-10
A-15
A-20
For peri-
pheral blade
A-08SD
A-08SD
A-08SD
Main blade
SWB220HM
SWB220HM-H
(For semi-finishing)
Inserts
Sub blade
SWB220HS
SWB220HS
(Be sure to use the same
grade of main blade)
SWB220MMW
hardened steel)
(For welded &
SWB225HM
Peripheral
blade
ZCMT100308R
SWB220MSW
SWB225HM-H
(For semi-finishing)
hardened steel)
(For welded &
SWB225HS
SWB225HS
(Be sure to use the same
grade of main blade)
SWB225MMW
hardened steel)
(For welded &
ZCMT100308R
SWB225MSW
hardened steel)
(For welded &
SWB232HM-G SWB232HS-G
SWB232MMW-G
hardened steel)
(For welded &
SWB232MSW-G
hardened steel)
(For welded &
ZCMT100308R
Clamp Screw
DSW-307H
DSW-4085
TSW-511
ESW-206
Recommended torque
Nm
1.8
3.6
5.5
0.9
Note) 1. In case of using main blade -H type for semi-finishing, be sure to use
the same grade for sub blade.
2. In case of using -N type for low cutting force, be sure to use the same
notched inserts (-N type) for main blade and sub blade.
Indexable Tools
C160
Tooling by DIJET
Indexable Tools
SWB
TYPE
Swing Ball
Fig.2
BODY
Fig.3
Straight Shank Type
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Straight Shank
Type
Cat. No.
Stock
No. of inserts
Dimensions (mm)
Fig.
Main
Blade
Sub
Blade
Peripheral
Blade
RDc
ℓ ℓ
2
ℓs
L
ℓ
1
D
1
nDs Md
SWBL2030S25
1 1 2
10 20
30 100 150 250 40 18.7 2° 25 – 2
SWBL2030S32
1 1 2 30 100 150 250 40 18.7 5°3032 – 2
SWBE2030S32
1 1 2 30 110 190 300 40 18.7 4°3032 – 2
SWBM2018S25
1 1 – 18 100 100 200 30 18.7 2° 25 – 3
SWBL2018S25
1 1 – 18 110 140 250 30 18.7 1°3025 – 3
SWBL2018S32
1 1 – 18 110 140 250 30 18.7 4° 32 – 3
SWBE2018S32
1 1 – 18 120 180 300 30 18.7 3°3032 – 3
SWBSS2535S25
1 1 2
12.5 25
35 70 80 150 – 23.5 – 25 – 2
SWBML2535S25
1 1 2 35 70 150 220 – 23.5 – 25 – 2
SWBL2535S32
1 1 2 35 110 140 250 50 23.5 3°3032 – 2
SWBE2535S32
1 1 2 35 120 180 300 50 23.5 3° 32 – 2
SWBM2522S32
1 1 – 22 100 100 200 35 23.5 3° 32 – 3
SWBL2522S32
1 1 – 22 110 140 250 35 23.5 2°4032 – 3
SWBE2522S32
1 1 – 22 120 180 300 35 23.5 2°2032 – 3
SWBL3242S32-G
1 1 2 16 32 44 60 190 250 – 29.9 – 32 – 2
SWBE3242S32-G
1 1 2 44 60 240 300 – 29.9 – 32 – 2
Modular Head Type
Please refer Page B107
Note) 1) All cutters are supplied without inserts
2) Please refer page C167-C171 for recommended cutting
conditions and refer page C170 for machined form.
3) Please refer page C164 for selection of inserts.
Tooling by DIJET
C161
Swing Ball
SWB
TYPE
PARTS
Applicable
Holders
Dc
20
25
DSW-307H
DSW-4085
ESW-206
ESW-206
A-10
A-15
A-08SD
A-08SD
SWB220HM
SWB220HM-H
(For semi-finishing)
SWB220HS
SWB220HS
(Be sure to use the same
grade of main blade)
SWB220MMW
hardened steel)
(For welded &
SWB225HM
ZCMT100308R
SWB220MSW
SWB225HM-H
(For semi-finishing)
hardened steel)
(For welded &
SWB225HS
SWB225HS
(Be sure to use the same
grade of main blade)
SWB225MMW
hardened steel)
(For welded &
ZCMT100308R
SWB225MSW
hardened steel)
(For welded &
Clamp Screw
For main
& sub blade
For peri-
pheral blade
Wrench
For main
& sub blade
For peri-
pheral blade Main blade
Inserts
Sub blade Peripheral
blade
32
TSW-511 ESW-206
A-20 A-08SD
SWB232HM-G SWB232HS-G
SWB232MMW-G
hardened steel)
(For welded &
SWB232MSW-G
hardened steel)
(For welded &
ZCMT100308R
Clamp Screw
DSW-307H
DSW-4085
TSW-511
ESW-206
Recommended torque
Nm
1.8
3.6
5.5
0.9
Note) 1. In case of using main blade -H type for semi-finishing, be sure to use
the same grade for sub blade.
2. In case of using -N type for low cutting force, be sure to use the same
notched inserts (-N type) for main blade and sub blade.
Indexable Tools
C162
Tooling by DIJET
Indexable Tools
SWB
TYPE
Swing Ball
Fig.8
MT Shank Type / Weldon Shank Type / BT Shank Type
SWB-20070-MT3,
SWB-20100-MT3,
SWB-40090-MT5
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
BODY
Straight Shank
Type
Cat. No.
Stock
No. of inserts
Dimensions (mm)
Fig.
Main
Blade
Sub
Blade
Peripheral
Blade
RDc
ℓ ℓ
2
ℓs
L
ℓ
1
D
1
nDs Md
SWB-20070-MT3
1 1 2 10 20 30 70 86 156 40 18.7 4° MT3
M12×1.75
8
SWB-20100-MT3
1 1 2 30 100 86 186 40 18.7 2° MT3
M12×1.75
8
SWB-25070-MT3
1 1 2 12.5 25 35 70 86 156 – 23.5 – MT3
M12×1.75
8
SWB-25100-MT3
1 1 2 35 100 86 186 – 23.5 – MT3
M12×1.75
8
SWB-32070-MT4-G
1 1 2 16 32 44 70 109 179 – 30.4 – MT4
M16×2
8
SWB-32100-MT4-G
1 1 2 44 100 109 209 – 30.4 – MT4
M16×2
8
SWB-40090-MT4
1 1 2 20 40 50 90 109 199 – 36.9 – MT4
M16×2
8
SWB-40090-MT5
1 1 2 50 90 136 226 66.8 36.9 8° MT5
M20×2.5
8
SWB-50100-MT5
1 1 2
25 50
60 100 136 236 – 46.8 – MT5
M20×2.5
8
SWB-50120-MT5
1 1 2 60 120 136 256 – 46.8 – MT5
M20×2.5
8
SWB-50150-MT5
1 1 2 60 150 136 286 – 46.8 – MT5
M20×2.5
8
SWB-50170-MT5
1 1 2 60 170 136 306 – 46.8 – MT5
M20×2.5
8
Modular Head Type
Please refer Page B107
Note) 1) All cutters are supplied without inserts
2) Please refer page C167-C171 for recommended cutting
conditions and refer page C170 for machined form.
3) Please refer page C164 for selection of inserts.
Tooling by DIJET
C163
Swing Ball
SWB
TYPE
PARTS
Applicable
Holders
Dc
20
25
DSW-307H
DSW-4085
ESW-206
ESW-206
A-10
A-15
A-08SD
A-08SD
SWB220HM
SWB220HM-H
(For semi-finishing)
SWB220HS
SWB220HS
(Be sure to use the same
grade of main blade)
SWB220MMW
hardened steel)
(For welded &
SWB225HM
ZCMT100308R
SWB220MSW
SWB225HM-H
(For semi-finishing)
hardened steel)
(For welded &
SWB225HS
SWB225HS
(Be sure to use the same
grade of main blade)
SWB225MMW
hardened steel)
(For welded &
ZCMT100308R
SWB225MSW
hardened steel)
(For welded &
Clamp Screw
For main
& sub blade
For peri-
pheral blade
Wrench
For main
& sub blade
For peri-
pheral blade Main blade
Inserts
Sub blade Peripheral
blade
32
TSW-511 ESW-206
A-20 A-08SD
SWB232HM-G SWB232HS-G
SWB232MMW-G
hardened steel)
(For welded &
SWB232MSW-G
hardened steel)
(For welded &
ZCMT100308R
40
50
TSW-614H
HSW-614H
ESW-406
CSW-510
A-25
A-30
A-15
A-20
SWB240HMN SWB240HSN
SWB240MMW
hardened steel)
(For welded & SWB240MSW
hardened steel)
SWB250HMN-N
(For low cutting
force)
(For welded &
SPGA090304
SPMA090304
SWB250HSN-N
(For low cutting
force)
SWB250MMW
hardened steel)
(For welded & SWB250MSW
hardened steel)
(For welded &
IM-SP43GS
Clamp Screw
DSW-2563H
DSW-307H
DSW-4085
TSW-511
TSW-614H
HSW-614H
ESW-206
ESW-406
CSW-510
Recommended torque
Nm
0.9
1.8
3.6
5.5
7.5
7.5
0.9
3.1
5.5
Note) 1. In case of using main blade -H type for semi-finishing, be sure to use
the same grade for sub blade.
2. In case of using -N type for low cutting force, be sure to use the same
notched inserts (-N type) for main blade and sub blade.
Indexable Tools
C164
Tooling by DIJET
Indexable Tools
R
B
A
T
A
T
B
R
TA
B
R
R
A
T
B
T
B
A
r
T
A
r
B
T
B
A
r
A
T
B
R
R
A
T
B
R
B
A
T
A
T
B
RR
T A
B
SWB
TYPE
Swing Ball
INSERTS
SWB-N type (For low cutting forces)
Fig.1 (Main blade for low cutting forces)
Fig.4 (Main blade)
Fig.8 (Main blade for welded
& hardened steel)
Fig.12 (Peripheral blade)
Fig.6 (Sub blade)
Fig.10 (Peripheral blade)
Fig.2 (Sub blade for low cutting forces) Fig.3 (Main blade for semi-nishing)
Fig.5 (Main blade)
Fig.9 (Sub blade for welded &
hardened steel)
Fig.7 (Sub blade)
Fig.11 (Peripheral blade)
1. -N type insert for low cutting forces.
Suitable for heavy roughing.
2. Reduced cutting forces compared with regular type by 15%.
More smooth and calm cutting is possible.
1. -H type semi-nishing main blade for
20, 25, 30
2. For use in semi-nishing only.
(Not recommended for Roughing)
SWB-H type
(Main blade for semi-finishing)
Tooling by DIJET
C165
Swing Ball
SWB
TYPE
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
SWB220HM
SWB220HM-H
SWB220MMW
SWB220HS
SWB220MSW
SWB225HM
SWB225HM-H
SWB225MMW
SWB225HS
SWB225MSW
Main
blade
Main
blade
Main
blade
Main
blade
Main
blade
Sub
blade
Sub
blade
Sub
blade
Sub
blade
Sub
blade
Peripheral
blade
R
10
12.5
Dimensions (mm)
A
15.8
16
15.8
20
20
18.5
18.9
18.5
23.8
23.8
10 inserts per case, but main blade (R20, R25) and sub blade (R16, R20, R25) are packed in 5pcs. per case.
B
9.9
9.9
9.9
8.2
8.2
12.4
12.4
12.4
10.5
10.5
T
3.65
3.65
3.65
3.65
3.65
3.8
3.8
3.8
3.8
3.8
r
−
−
−
−
−
−
−
−
−
−
Fig.
4
3
8
6
9
4
3
8
6
9
SWB232HM-G
SWB232MMW-G
SWB232HS-G
SWB232MSW-G
SWB240HMN
SWB240MMW
SWB240HSN
SWB240MSW
SWB250HMN-N
SWB250MMW
SWB250HSN-N
SWB250MSW
SPGA090304
SPMA090304
IM-SP43GS
ZCMT100308R
16
20
25
–
26
26
31.7
31.7
30.4
30.4
37.5
37.5
34.4
34.4
42.6
42.6
9.525
9.525
12.70
10.4
16
16
13.9
13.9
20.8
20.8
16.3
16.3
25.7
25.7
20.8
20.8
9.525
9.525
12.70
6.35
5.35
5.35
5.35
5.35
6.85
6.85
6.85
6.85
7
7
7
7
3.18
3.18
4.76
3.4
−
−
−
−
−
−
−
−
−
−
−
−
0.4
0.4
0.8
0.8
4
8
6
9
5
8
7
9
1
8
2
9
10
10
11
12
■ INSERTS
Cat. No. Type
PVD coated
JC5015
JC8015
JC8050
JC5040
JC5118
Note) 1. Please refer page C167-C171 for recommended cutting conditions and refer page C170 for
machined form.
2. In case of using main blade -H type for semi-finishing, be sure to use the same grade for sub blade.
3. In case of using -N type for low cutting force, be sure to use the same notched inserts (-N type) for
main blade and sub blade.
Indexable Tools
C166
Tooling by DIJET
Indexable Tools
SWB
TYPE
Swing Ball
CASE STUDIES
1. High feed machining.
1.8m
2.7m
2. Improved tool life by JC8015 (Two times longer life)
3. Machining welded part
ICD5+Welded part
Top view Side view
Part name
Material
Hardness
4. Machining pierce die (Higher feed and longer tool life)
Pierce die
Side view of die
Tool No.
Grade
Vc, (n)
Vf, (fz)
a
p (mm)
a
e (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
a
p (mm)
a
e (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
a
p (mm)
a
e (mm)
Coolant
Machine
Stamping die
SX105V (Toolsteel) (Roughing)
—
SWB-50100-MT5
SWB250HMN-N, SWB250HSN-N, JC5040
2,000 (min
-1
), 314 (m/min)
1,200 (mm/min)
10 (mm)
8 (mm)
Dry cut
Double column MC
Stamping die
Alloy cast iron (GM241)
260–320HB
SWBS5060C508
SWB250HMN-N, SWB250HSN-N, JC8015
1,215 (min
-1
), 191 (m/min)
560 (mm/min)
20 (mm)
12 (mm)
Dry cut
Double column MC
Stamping die
Cast steel (ICD5) + welded part
58HRC
SWBS5060C508
SWB250MMW, SWB250MSW, JC8015
1,215 (min
-1
), 191 (m/min)
420 (mm/min)
1
~
3 (mm)
6 (mm)
Dry cut
Double column MC
Stamping die
SKD11
58-60HRC
SWBM3040S32
SWB230MMW, SWB230MSW, JC8015
1,000 (min
-1
), 94 (m/min)
300 (mm/min)
Max 3 (mm)
3
~
5(mm)
Dry cut
Double column MC
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
a
p (mm)
a
e (mm)
Coolant
Machine
Low cutting force, no chipping occured and
completed one complete die as shown above
by one insert.
Heavy roughing of material GM241. Current
insert got wear V
BMAX
=0.7mm after 2 hours.
But JC8015 insert got wear V
BMAX
=0.2mm
after 2 hours and 2 times longer tool life.
After machining of welded and hardened
stamping die for 40 mins, inserts were still in
good conditions.
After machining 1 die, exsisting tool edge got
damaged and was required to indexed. In
case of Swing ball, feed rate was increased by
50% and could machine another 3 dies.
Tooling by DIJET
C167
Swing Ball
SWB
TYPE
RECOMMENDED CUTTING CONDITIONS FOR SWING BALL 50mm
Type of Machining
Work
Materials
Medium
carbon steel
S50C, S55C
(C50 ,C55)
150-250HB
Cast steel
GM190, ICD5
(1.7225)
150-285HRC
Die steel
SKD11, SX105V
(1.2379)
150-255HRC
Hardened steel
SKD61, DAC
(1.2344)
40-50HRC
Welded &
Hardened steel
SKD11
(1.2379)
55-63HRC
Grey cast iron
FC250
(GG25)
160-260HB
Nodular cast iron
FCD700, GM241
(GGG70)
170-300HB
Insert
Grades
JC5040
JC5040
JC8015
For over 40HRC
JC5040
JC8015
(Recommend to use
-M○W type insert)
JC8015
(Recommend to use
-M○W type insert)
JC8015
JC8015
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Slotting Shoulder milling
1,500
1,000
10
10
1,350
900
10
10
1,250
750
10
10
1,200
540
~5
6
1,200
400
~3
6
1,500
1,400
10
10
1,300
1,000
10
10
1,500
680
25
15
1,350
600
25
15
1,250
500
25
15
1,200
400
~8
10
–
–
–
–
1,500
900
25
15
1,300
650
25
15
1,200
420
40
10
1,100
380
40
10
1,000
300
40
5
–
–
–
–
–
–
–
–
1,200
480
40
10
1,050
370
40
10
1,500
720
15
–
1,350
650
15
–
1,250
550
15
–
1,200
420
~6
–
1,200
360
~3
–
1,500
970
15
–
1,300
700
15
–
ap
ap
a
e
ap
a
e
n
: Spindle speed, V
f
: Feed speed,
a
p
: Depth of cut,
a
e
: Pick feed
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. Use air blow
Cutting
conditions
Shoulder
milling (Deep)
Indexable Tools
C168
Tooling by DIJET
Indexable Tools
SWB
TYPE
Swing Ball
RECOMMENDED CUTTING CONDITIONS FOR SWING BALL 40mm
1,850
800
12
–
1,670
720
12
–
1,560
620
12
–
1,200
420
~5
–
1,000
300
~3
–
1,850
1,100
12
–
1,650
830
12
–
1,850
1,070
10
8
1,670
960
10
8
1,560
810
10
8
1,200
540
~4
5
1,000
350
~3
5
1,850
1,500
10
8
1,650
1,100
10
8
1,850
740
20
12
1,670
670
20
12
1,560
560
20
12
1,200
420
~6.5
8
–
–
–
–
1,850
1,000
20
12
1,650
760
20
12
1,500
480
35
8
1,340
420
35
8
1,250
350
35
4
–
–
–
–
–
–
–
–
1,500
570
35
8
1,320
450
35
8
Type of Machining
Work
Materials
Medium
carbon steel
S50C, S55C
(C50 ,C55)
150-250HB
Cast steel
GM190, ICD5
(1.7225)
150-285HRC
Die steel
SKD11, SX105V
(1.2379)
150-255HRC
Hardened steel
SKD61, DAC
(1.2344)
40-50HRC
Welded &
Hardened steel
SKD11
(1.2379)
55-63HRC
Grey cast iron
FC250
(GG25)
160-260HB
Nodular cast iron
FCD700, GM241
(GGG70)
170-300HB
Insert
Grades
JC5040
JC5040
JC8015
For over 40HRC
JC5040
JC8015
(Recommend to use
-M○W type insert)
JC8015
(Recommend to use
-M○W type insert)
JC8015
JC8015
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Slotting Shoulder milling
ap
ap
a
e
ap
a
e
n
: Spindle speed, V
f
: Feed speed,
a
p
: Depth of cut,
a
e
: Pick feed
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. Use air blow
Cutting
conditions
Shoulder
milling (Deep)
Tooling by DIJET
C169
Swing Ball
SWB
TYPE
RECOMMENDED CUTTING CONDITIONS FOR SWING BALL 32mm
2,300
800
10
–
2,090
720
10
–
1,950
630
10
–
1,600
400
~4
–
1,400
280
~3
–
2,300
1,140
10
–
2,060
890
10
–
2,300
1,020
10
6
2,090
920
10
6
1,950
810
10
6
1,600
480
~4
5
1,400
350
~3
5
2,300
1,380
10
6
2,060
1,130
10
6
2,300
770
16
9
2,090
700
16
9
1,950
600
16
9
1,600
400
~6.5
8
–
–
–
–
2,300
1,020
16
9
2,060
820
16
9
1,800
450
28
6
1,670
420
28
6
1,560
390
28
3
–
–
–
–
–
–
–
–
1,840
640
28
6
1,650
500
28
6
Type of Machining
Work
Materials
Medium
carbon steel
S50C, S55C
(C50 ,C55)
150-250HB
Cast steel
GM190, ICD5
(1.7225)
150-285HRC
Die steel
SKD11, SX105V
(1.2379)
150-255HRC
Hardened steel
SKD61, DAC
(1.2344)
40-50HRC
Welded &
Hardened steel
SKD11
(1.2379)
55-63HRC
Grey cast iron
FC250
(GG25)
160-260HB
Nodular cast iron
FCD700, GM241
(GGG70)
170-300HB
Insert
Grades
JC5040
JC5040
JC8015
For over 40HRC
JC5040
JC8015
(Recommend to use
-M○W type insert)
JC8015
(Recommend to use
-M○W type insert)
JC8015
JC8015
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Slotting Shoulder milling
ap
ap
a
e
ap
a
e
n
: Spindle speed, V
f
: Feed speed,
a
p
: Depth of cut,
a
e
: Pick feed
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. Use air blow
Cutting
conditions
Shoulder
milling (Deep)
Indexable Tools
C170
Tooling by DIJET
Indexable Tools
SWB
TYPE
Swing Ball
RECOMMENDED CUTTING CONDITIONS FOR SWING BALL 25mm
2,550
760
6
–
2,400
720
6
–
2,160
590
6
–
1,600
350
~3
–
1,400
280
~2
–
2,550
1,000
6
–
2,400
860
6
–
MACHINED FORM BY SWING BALL
2,550
890
6
5
2,400
840
6
5
2,160
690
6
5
1,600
400
~3
4
1,400
350
~2
4
2,550
1,150
6
5
2,400
1,000
6
5
2,550
690
12.5
6.5
2,400
640
12.5
6.5
2,160
540
12.5
6.5
1,600
350
~5
5
–
–
–
–
2,550
900
12.5
6.5
2,400
770
12.5
6.5
2,290
500
20
3
2,160
480
20
3
1,910
420
20
3
–
–
–
–
–
–
–
–
2,290
650
20
3
2,160
600
20
3
R
A
B
Note) At center point as shown in above
figure, material can be left as
mentioned in chart.
SWB type
R
8
10
12.5
15
16
20
25
A
0.5
2.1
3.0
3.3
3.4
4.3
5.2
B
0.01
0.05
0.09
0.09
0.09
0.12
0.14
SWB-H type (For semi-finishing)
R
10
12.5
15
A
0.6
0.7
0.9
B
0.01
0.01
0.01
Type of Machining
Work
Materials
Medium
carbon steel
S50C, S55C
(C50 ,C55)
150-250HB
Cast steel
GM190, ICD5
(1.7225)
150-285HRC
Die steel
SKD11, SX105V
(1.2379)
150-255HRC
Hardened steel
SKD61, DAC
(1.2344)
40-50HRC
Welded &
Hardened steel
SKD11
(1.2379)
55-63HRC
Grey cast iron
FC250
(GG25)
160-260HB
Nodular cast iron
FCD700, GM241
(GGG70)
170-300HB
Insert
Grades
JC5040
JC5040
JC8015
For over 40HRC
JC5040
JC8015
(Recommend to use
-M○W type insert)
JC8015
(Recommend to use
-M○W type insert)
JC8015
JC8015
Cutting
conditions
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Slotting Shoulder milling Shoulder
milling (Deep)
ap
ap
a
e
ap
a
e
n
: Spindle speed, V
f
: Feed speed,
a
p
: Depth of cut,
a
e
: Pick feed
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. Use air blow
Tooling by DIJET
C171
Swing Ball
SWB
TYPE
RECOMMENDED CUTTING CONDITIONS FOR SWING BALL 20mm
3,180
890
5
–
3,020
820
5
–
2,700
680
5
–
1,750
350
~2
–
1,400
280
~1
–
3,180
1,160
5
–
3,020
980
5
–
MAXIMUM PLUNGING DEPTH AND FEED RATE
3,180
1,000
5
4
3,020
920
5
4
2,700
810
5
4
1,750
400
~2
3
1,400
350
~1
3
3,180
1,300
5
4
3,020
1,100
5
4
3,180
800
10
5
3,020
760
10
5
2,700
630
10
5
1,750
320
~4
4
–
–
–
–
3,180
1,040
10
5
3,020
910
10
5
Materials
Cast iron
FC, FCD, GM
(GG, GGG)
Cast steel
Alloy steel
Die steel
Max. D.O.C.
Max. Feed rate
a
p
(mm)
f
(mm/rev)
a
p
(mm)
f
(mm/rev)
20
4
0.30
3
0.25
25
5
0.40
4
0.30
Tool dia.: φDc (mm)
30, 32
10
0.40
8
0.30
40
15
0.40
10
0.30
2,860
570
16
2
2,700
540
16
2
2,390
480
16
2
–
–
–
–
–
–
–
–
2,860
740
16
2
2,700
650
16
2
50
15
0.40
10
0.30
Note) In case of using -H type insert (main blade for semi-finishing), plunging is not recommended.
Type of Machining
Work
Materials
Medium
carbon steel
S50C, S55C
(C50 ,C55)
150-250HB
Cast steel
GM190, ICD5
(1.7225)
150-285HRC
Die steel
SKD11, SX105V
(1.2379)
150-255HRC
Hardened steel
SKD61, DAC
(1.2344)
40-50HRC
Welded &
Hardened steel
SKD11
(1.2379)
55-63HRC
Grey cast iron
FC250
(GG25)
160-260HB
Nodular cast iron
FCD700, GM241
(GGG70)
170-300HB
Insert
Grades
JC5040
JC5040
JC8015
For over 40HRC
JC5040
JC8015
(Recommend to use
-M○W type insert)
JC8015
(Recommend to use
-M○W type insert)
JC8015
JC8015
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Slotting Shoulder milling
ap
ap
a
e
ap
a
e
n
: Spindle speed, V
f
: Feed speed,
a
p
: Depth of cut,
a
e
: Pick feed
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. Use air blow
Cutting
conditions
Shoulder
milling (Deep)
Indexable Tools
C172
Indexable Tools
Tooling by DIJET
BNM
TYPE
Mirror Ball
1. Ultimate precision indexable ball nose end mill with two effective cutting edge
Radius form accuracy: within ±0.010mm mounted on holder
(Radius form accuracy of insert: within ±0.006mm)
2. High precision clamping system
Easy and strong clamping and accurate location mechanism by using the single
precision clamp screw gives high repeatability and rigidity.
3. Full radius insert with improved edge sharpness
Adopted full radius insert is able to reduce vibration even in perpendicular wall milling
and can cut smoothly for intricate shape copy milling with high speed.
4. In case of super finishing application (removal stock below Dc/40), MIRROR RADIUS
Insert can be mounted on MIRROR BALL Bodies.
(Straight Neck) (Taper Neck)
■ BODY
Cat. No.
BNMS-060030T-S10
BNMS-080035T-S12
BNMM-080053T-S12
BNML-080075T-S12
BNMS-100035T-S12
BNMM-100053T-S12
BNML-100075T-S12
BNMS-120026S-S12
Stock
BNMM-120053S-S12
BNMM-120053T-S12
BNML-120085T-S16
BNMS-160032S-S16
BNMM-160063S-S16
BNMM-160063T-S16
BNML-160100T-S20
BNMS-200038S-S20
BNMM-200075S-S20
BNMM-200075T-S20
BNML-200115T-S25
□
□
□
□
□
□
●
●
□
□
●
●
□
□
●
●
□
□
Fig.
2
2
2
1
2
1
2
1
2
R
φDc
3
4
5
6
8
10
6
8
10
12
16
20
Dimensions (mm)
ℓ
1
15
18.5
18.5
18.5
21
21
21
–
–
22
22
–
–
28
28
–
–
34
34
ℓ
2
30
35
53
L
φD1φDs
80
5.4
92
110
75
7.2
132
35
53
92
110
75
9
132
26
53
83
110
53 110
85
11
145
32
63
92
123
63 123
100
14
166
38 104
75 141
75
17
141
115 191
Parts
Clamp Screw
θ
κ
° θ
n
°
10
4˚14
Taper
angle
8˚15
3˚41
12
FSW-2005H
7˚45
2˚20 3˚30
1˚37
FSW-2506H
1˚30
1˚55
12
5˚45
1˚12 2˚30
0˚49
12
16
–
–
–
1˚
–
–
FSW-3007H
1˚30
1˚27
16
20
20
–
–
–
FSW-3509H
1˚30
–
–
1˚30
1˚13
FSW-4013H
1˚30
–
20
25
–
–
–
–
1˚22
2˚
FSW-5016H
1˚50
Wrench
A-06
A-07
A-08
A-10
A-15
A-20W
Inserts
BNM-060...
BNM-080...
RNM-080...
BNM-100...
RNM-100...
BNM-120...
RNM-120...
BNM-160...
RNM-160...
BNM-200...
Clamp Screw
FSW-2005H
FSW-2506H
FSW-3007H
FSW-3509H
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
RNM-200...
Recommended torque
（N・m）
0.5
0.9
1.2
2.0
3.0
4.0
5.0
6.0
BNM-S
type
BNM-T
type
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Note) 1. All cutters are supplied without inserts.
2. Please refer page C186-C189 for recommended
cutting conditions.
Modular Head Type
Please refer Page B153
C173
Tooling by DIJET
BNM
TYPE
Mirror Ball
■ BODY
BNMS-250045S-S25
●
1
1
–
–
41
41
–
–
49
49
–
–
49
49
45
Fig.2（Taper Neck）
121 25
– –
–
FSW-2005H
FSW-2506H
FSW-3007H
FSW-3509H
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
0.5
0.9
1.2
2.0
3.0
4.0
6.0
BNMM-250090S-S25
BNMM-250090T-S25
BNML-250135T-S32
BNMS-300053S-S32
●
●
●
□
2
1
1
12.5 25 90 166
90 21
166
135 215
53 133
25
32
–
– 2˚20
1˚381˚30
FSW-6020
A-30 BNM-250...
RNM-250...
BNMM-300106S-S32
BNMM-300106T-S32
BNML-300160T-S32
BNMS-320053S-S32
BNMM-320106S-S32
BNMM-320106T-S32
BNML-320160T-S32
□
□
□
□
□
□
□
2
1
2
15
16
30
32
106 186
106 26
186
160 240
53 133
106 186
106 186
160
26
240
–
–
32
0˚38
0˚24
32
–
–
–
–
–
–
3˚
1˚10
–
–
3˚
1˚10
FSW-8025
FSW-8025
A-40
A-40
BNM-300...
BNM-320...
RNM-300...
RNM-320...
5.0
Fig.1（Straight Neck）
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Cat. No.
Stock Fig.
R
φDc
Dimensions (mm)
ℓ
1
ℓ
2
L
φD1φDs
Parts
Clamp Screw
θ
κ
°
Taper
angle
Wrench Inserts
θ
n
°
Note) 1. All cutters are supplied without inserts.
2. Please refer page C186-C189 for recommended
cutting conditions. Clamp Screw
Recommended torque
（N・m）
Modular Head Type
Please refer Page B153
Indexable ToolsIndexable Tools
C174
Indexable Tools
Tooling by DIJET
BNM
TYPE
Mirror Ball
Please refer page C175 for ★ Caution for the mounting on shrink-fit holder
(Straight Neck)
■ BODY
BNMS-060017S-S06C
BNMS-060030T-S10C
BNMM-060035S-S06C
BNML-060017S-S06C
BNMS-080025S-S08C
BNMM-080035S-S08C
BNML-080075S-S08C
BNML-080095S-S08C
BNML-080075T-S12C
BNMS-100030S-S10C
BNMM-100043S-S10C
BNML-100075S-S10C
BNML-100095S-S10C
BNML-100140S-S10C
BNML-100075T-S12C
BNMS-120028S-S12C
BNMM-120053S-S12C
BNML-120095S-S12C
BNML-120085T-S16C
BNML-120150S-S12C
BNMS-160033S-S16C
BNMM-160063T-S20C
BNML-160070S-S16C
BNML-160090S-S16C
BNML-160100T-S20C
BNML-160110S-S16C
BNML-160150S-S16C
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
1
2
1
1
1
2
1
2
1
2
1
1
2
1
2
1
3
4
5
6
8
BNM-T-C
type
(Taper Neck)
6
8
10
12
16
–
15
–
–
–
–
–
–
20
–
–
–
–
–
23
–
–
–
27
–
–
30.5
–
–
17
30
35
17
60
80
92 5.4
120
25
35
75
90
92
140
95
6
10
7.2
160
75 132
30 100
43 100
75 140
95 9
160
140 220
75 132
28
53
84
110
95 160
11
85 145 10
150
33
220
63
11
93 15
123
70
14
140
90 160
30.5
–
–
15
100 166
110
14
180
150 220 15
6
8
–
4˚14
–
–
–
–
–
–
1˚37
–
–
–
–
–
12
10
12 0˚49
12
16
–
–
–
–
6˚
–
–
–
–
–
–
2˚
–
–
–
–
–
FSW-2005H
FSW-2506H
FSW-3007H
1˚30
1˚27
12
16
20
16
20
–
–
2˚5
–
–
–
–
–
FSW-3509H
2˚30
1˚15
16 –
–
–
–
4˚
–
–
2˚
–
–
FSW-4013H
A-06
A-07
A-08
A-10
A-15
BNM-060...
(BNM-070)
BNM-080... RNM-080...
BNM-100...
(BNM-110) RNM-100...
BNM-120... RNM-120...
BNM-160... RNM-160...
Radius form accuracy of
insert mounted on holder:
within ±0.010mm
BNM-S-C
type
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Cat. No.
Stock Fig.
R
φDc
Dimensions (mm)
ℓ
1
ℓ
2
L
φD1φDs
Parts
Clamp Screw
θ
κ
°
Taper
angle
Wrench Inserts
θ
n
°
Mirror Ball Carbide Shanks
1. It is possible to machine deeper mold with high quality and high accuracy at higher
cutting parameters due to increased tool rigidity and minimize the vibration.
2. By adopting carbide shank, tool rigidity is equal to solid carbide ball nose end mill.
3. Compared with steel shank, the tool life is almost more than double.
4. Carbide shank can be used on shrink-fit type holders.
5. In case of super finishing application (removal stock below Dc/40), MIRROR RADIUS
Insert can be mounted on MIRROR BALL Bodies.
Note) 1. All cutters are supplied without inserts.
2. Please refer page C186-C189 for recommended cutting conditions.
C175
Tooling by DIJET
BNM
TYPE
Mirror Ball
★ Caution for the mounting on shrink-fit holder (In case of BNM-C Body, RNM-C Body)
When you use a carbide shank (C Body) on the shrink-fit holder, please shrink-fit only carbide shank
without putting insert and clamp screw.
Please mount the insert and tighten the clamp screw after shrink-fit.
Note) If it shrink-fits with the insert and clamp screw, it will be difficult to loose the clamp screw.
■ BODY
BNMS-200039S-S20C
BNMM-200075S-S20C
BNML-200105S-S20C
BNML-200115T-S25C
BNML-200125S-S20C
BNML-200170S-S20C
BNMM-250090S-S25C
BNML-250140S-S25C
●
●
●
●
●
●
●
●
1
2
1
1
10
12.5
20
25
–
–
–
36
–
–
–
–
39
75
105
141
105
19
180
115 191
125
17
200
170
90
250 19
166
140 220 24
20
25
–
–
–
1˚22
–
–
–
–
20
25
Clamp Screw
FSW-2005H
FSW-2506H
FSW-3007H
FSW-3509H
–
–
–
2˚
–
–
–
–
FSW-5016H
FSW-6020
A-20W
A-30
Recommended torque
（N・m） Recommended torque
（N・m）
0.5
0.9
1.2
2.0
BNM-200... RNM-200...
BNM-250... RNM-250...
Clamp Screw
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
3.0
4.0
5.0
6.0
Fig.1 (Straight Neck) Fig.2 (Taper Neck)
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Cat. No.
Stock Fig.
R
φDc
Dimensions (mm)
ℓ
1
ℓ
2
L
φD1 φDs
Parts
Clamp Screw
θ
κ
°
Taper
angle
Wrench Inserts
θ
n
°
Note) 1. All cutters are supplied without inserts.
2. Please refer page C186-C189 for recommended
cutting conditions.
Modular Head Type
Please refer Page B153
Indexable ToolsIndexable Tools
C176
Indexable Tools
Tooling by DIJET
BNM
TYPE
Mirror Ball
Cat. No.
BNM-060
BNM-080
BNM-100
BNM-120
BNM-160
BNM-200
BNM-250
BNM-300
BNM-320
PVD coated
●
●
●
●
●
●
●
●
●
JC5015
(Z10~20) DH103
(Z05)
●
●
●
●
●
●
●
●
●
Diamond
coated
JC10000
●
●
●
●
Uncoated
KT9
(K10)
●
●
●
●
●
●
●
Radius form accuracy
of inserts:
within ±0.006mm
Dimensions (mm)
R
3
4
5
6
8
10
12.5
15
16
B
5
7
8.5
10
12
15
T
18.5
22.5
A
6
8
10
12
16
20
25
30
32 23.5
2
2.4
2.6
3
4
5
6
7
7
Mirror Ball Insert
■ INSERTS
★ Instructions for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tighten the clamp screw too hard.
Refer the right table for recommended tightening torque.
Dimensions (mm)
(N・m)
0.5
0.9
1.2
2.0
3.0
4.0
5.0
6.0
6.0
φ
Dc
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
2 inserts per case, but in case of grade JC10000: 1 piece per case.
2 inserts per case.
Recommended torque
6
8
10
12
16
20
25
30
32
Cat. No.
BNM-060-S
BNM-080-S
BNM-100-S
BNM-120-S
BNM-160-S
BNM-200-S
BNM-250-S
BNM-300-S
BNM-320-S
Uncoated
FZ05
(Z01)
●
●
●
●
●
●
●
●
R
3
4
5
6
8
10
12.5
15
16
Dimensions (mm)
A
6
8
10
12
16
20
25
30
32
B
5
7
8.5
10
12
15
18.5
22.5
23.5
C
–
0.5
1
1
1
1
1
1
1
T
2
2.4
2.6
3
4
5
6
7
7
●
C177
Tooling by DIJET
BNM
TYPE
Mirror Ball
Please refer page C176 for “Instructions for mounting insert”
■ INSERT (S type, TG type)
BNM-S: Standard type BNM-TG: Stronger cutting edge type
Negative rake
Cat. No.
BNM-060-TG
BNM-080-TG
BNM-100-TG
BNM-120-TG
BNM-160-TG
BNM-200-TG
BNM-250-TG
BNM-300-TG
BNM-320-TG
PVD coated
DH102
(Z01)
●
●
●
●
●
●
●
●
R
3
4
5
6
8
10
12.5
15
16
Dimensions (mm)
A
6
8
10
12
16
20
25
30
32
B
5
7
8.5
10
12
15
18.5
22.5
23.5
C
–
0.5
1
1.5
1.5
2
2
2
2
T
2
2.4
2.6
3
4
5
6
7
7
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
2 inserts per case.
Note) 1. “Mirror S, Mirror TG” inserts are exclusive use of MIRROR BALL.
Please use only in MIRROR BALL body and modular head.
2. BNM-060-SS and BNM-060-TG don’t have straight cutting edge.
Cat. No.
BNM-060-SS
BNM-080-SS
BNM-100-SS
BNM-120-SS
BNM-160-SS
BNM-200-SS
BNM-250-SS
BNM-300-SS
BNM-320-SS
PVD coated
DH108
(Z10)
●
●
●
●
●
●
●
●
R
3
4
5
6
8
10
12.5
15
16
Dimensions (mm)
A
6
8
10
12
16
20
25
30
32
B
5
7
8.5
10
12
15
18.5
22.5
23.5
C
–
0.5
1
1
1
1
1
1
1
T
2
2.4
2.6
3
4
5
6
7
7
BNM-SS Type
Fig. 1 Below R8
(Tool dia. Below 16mm)
Fig. 2 Above R10
(Tool dia. Above 20mm)
Radius form
accuracy of inserts:
within ±0.006mm
●
Indexable ToolsIndexable Tools
C178
Indexable Tools
Tooling by DIJET
GRM
TYPE
Mirror Ball
„MIRROR BALL“ Indexable Ball Nose End Mills
GRM
■ „GRM type“ radius Inserts for MIRROR BALL
● Reduced the hand finishing and try out times by
improved surface quality.
● Body durability is higher than ball nose end mill with
same radius, therefore prevents chattering problem,
and larger pick feed improved machining efficiency.
● Possible to high precision & high efficient machining
even in case of low speed machine.
● Adopted new PVD coated grade “DH102” suitable
for high hardened material, and PVD coated grade
“JC8015” for general steel.
Cat. No.
GRM-160-R50
GRM-200-R60
GRM-250-R80
GRM-300-R100
PVD coated
JC8015
(Z10~20)
●
●
●
●
DH102
(Z01)
●
●
●
●
φDc
16
20
25
30
Dimensions (mm)
r
5
6
8
10
B
12
15
18.5
22.5
C
1. 1
1. 7
2
2.5
T
4
5
6
7
T
r
±0.012
C
1 ° B
2 °
Corner radius accuracy
of inserts:
below
±
0.012mm
2 inserts per case.
Note) 1. GRM type insert is exclusive use of MIRROR BALL.
Please use only MIRROR BALL carbide shank bodies (page C174-C175) or
modular head MBN type (page B153).
2. Please refer page C190-C191 for recommended cutting conditions.
Mirror Series
φDc±0.010
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
C179
Tooling by DIJET
GRM
TYPE
Mirror Ball
For relatively flat surface
Surface roughness Machining efficiency
Cutting by periphery edge,
therefore able to keep nominal
cutting speed.
Control cutter mark and achieved
good surface roughness.
Improved machining
efficiency
Ball nose end mill
Cutting speed at the center
point becomes "0", therefore
generate cutter mark easily.
Possible to high precision & high efficient machining even in case of low speed machine.
Large pick feed
GRMBall nose end mill
Small pick feed
Attention for 3D profile milling
Attention for ramping milling Machined surface comparison (flat surface)
Good
For wide concave surface
Good
For wide concave surface
Good
For narrow concave surface
For narrow concave surface
Remains stock removal.
Material: GGG70
Tool No.:
Insert No.:
GRM Radius end mill
Due to cutting point of insert changes at top of slope,
the cutting marks sometimes changes with a program.
But there are no problems with the forming accuracy.
Cutting point
Upper direction
Under direction
Ball nose end mill
Note)
-20.0
-15.0
-10.0
-5.0
0.0
5.0
10.0
15.0
20.0
-20.0
-15.0
-10.0
-5.0
0.0
5.0
10.0
15.0
20.0
00.5 1.01.5 2.02.5 [mm]
[μm][μm]
00.5 1.01.5 2.02.5 [mm]
Good!
GRMGRM
Ball nose end mill
GRM
■ Application for choice of GRM type insert
Indexable ToolsIndexable Tools
C180
Indexable Tools
Tooling by DIJET
BNM
TYPE
Mirror Ball
Cat. No. Torx No. Torque value Applicable blades Applicable holders
TQC-06 T6 0.5Nm B-06 BNM○-06…type
RNM○-06…type
TQC-07 T7 0.9Nm B-07 BNM○-08…type
RNM○-08…type
TQC-08 T8 1.2Nm B-08 BNM○-10…type
RNM○-10…type
TQC-10 T10 2.0Nm B-10 BNM○-12…type
RNM○-12…type
Cat. No. Torx No. Applicable torque control wrench
B-06 T6 TQC-06
B-07 T7 TQC-07
B-08 T8 TQC-08
B-10 T10 TQC-10
■ CONTROLLED TORQUE WRENCH (WITH REPLACEABLE BLADE)
● Tightening a screw is controlled with proper torque wrench
Wrenches are pre-set to protect screws and tools against
damage during tightening and loosening processes. This
wrench is recommended to use especially with Mirror ball.
● Size: T6, T7, T8, T10
● Replaceable blades
● Blades
● Controlled torque wrench (with replaceable blade)
C181
Tooling by DIJET
BNM
TYPE
Mirror Ball
Tool name Machining time Wear of rake face Wear of flank face
DIJET MIRROR BALL
Carbide Shank φ16 9 hours Normal wear Normal wear
Competitor A
(Carbide shank) 6
~
7 hours Worn out Worn out
● Tool Life Comparison “Carbide Shank vs Steel Shank”
Work material:
Hardness:
Part name:
Cutting speed:
Spindle speed:
Feed speed:
Feed per revolution:
Depth of cut:
Pick feed:
Coolant:
Spindle:
Hardened die steel
60HRC
Press die
Vc=402m/min
n=8,000min-1
Vf=4,000mm/min
f=0.5mm/rev
ap=0.2mm
ae=0.3mm
Dry
HSK50E
0.5
0.4
0.3
0.2
0.1
0 60 120 180 240 300 360
Machining time (min)
■ CUTTING PERFORMANCE
Steel Shank
BNML-080075T-S12
Insert grade JC5015
Carbide Shank
BNML-080075T-S12C
Insert grade JC5015
Material: SKD11
Spindle speed
Cutting speed
Feed speed
Feed per revolution
Depth of cut
Pick feed
Coolant
:
n
=12,000min
-1
: Vc=302m/min
: V
f
=3,000mm/min
: f=0.25mm/rev
:
a
p
=0.4mm
:
a
e
=0.3mm
: Air Blow
● Tool Life Comparison MIRROR BALL Carbide Shank vs Competitior A’s Carbide Shank.
■ Test results
● DIJET MIRROR BALL Carbide Shank (C-Body) completed the job and the condition of insert was still
good after 9 hours.
● Competitor A’s insert worn out in 4 hours only and could not maintain 0.05 targeting tolerance after
6-7 hours.
■ Cutting condition
Max. flank wear (mm)
Indexable ToolsIndexable Tools
C182
Indexable Tools
Tooling by DIJET
BNM
TYPE
Mirror Ball
1. Replacement of solid carbide ball nose end mill with Mirror ball.
Overhung length: 40mm Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (f)
a
p (mm)
ae (mm)
Coolant
Machine
Turbine blade
Stainless steel (SUS420)
—
BNMM-080035S-S08C
BNM-080 (JC5015)
n
=2,000min
-1
, Vc=50m/min
Vf=800mm/min, f=0.4mm/rev
0.15mm
0.15mm
Oil coolant
Vertical MC
■ CASE STUDIES
Result
WorkToolCutting conditions
Mirror ball achieved very good finishing.
No chatter marks was observed on blade
surface compared with the competitor’s
solid carbide ball nose end mill.
Rubber mold
SUS630
35HRC
BNMM-060035S-S06C (C Body)
BNM-060, JC5015
14,400min
-1
, 271m/min
2,880mm/min, 0.2mm/rev
Semi-fnishing 0.1mm, Finishing 0.05mm
0.1mm
Mist coolant
High speed vertical MC
3. Replacement of solid carbide ball nose end mill.
Semi-Finishing ・ Finishing by Carbide Shank
Tool life: 2 hours
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (f)
ap (mm)
ae (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (f)
ap (mm)
ae (mm)
Coolant
Machine
Stamping die
GM241 (Cast steel)
250-300 HB
BNML-300170S-S32C (C Body)
BNM-300, JC5015
6,000min
-1
, 565m/min
5,000mm/min, 0.83mm/rev
0.1mm
0.7mm
Dry
Double column MC
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Achieved long tool life 5,080m and
improved surface roughness compared
with exisiting steel shank. Reduced the
hand finishing process by 10 hours.
Exisiting solid carbide ball nose end mill
n=9,000min
-1
, Vf=2,800mm/min
Improved machining time by 20%. Next
polishing process is drastically reduced.
2. Replacement of steel shank body with carbide shank body.
C183
Tooling by DIJET
BNM
TYPE
Mirror Ball
■ CASE STUDIES
4. High speed & high precision machining (Aircraft parts)
Required surface roughness Rz: 6.3m
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (f)
ap (mm)
ae (mm)
Coolant
Machine
Vertical tail parts
SCM440
40HRC
BNML-120095S-S12C (C Body)
BNM-120, JC5015
10,000min
-1
, 377m/min
800mm/min, 0.08mm/rev
0.2mm
0.1mm
Water soluble
Vertical MC
Result
WorkToolCutting conditions
No chatter and very smooth cutting.
Improved surface quality compared with
solid ball nose end mill. Achieved the
reduction in machining time.
Indexable ToolsIndexable Tools
C184
Indexable Tools
Tooling by DIJET
BNM
TYPE
Mirror Ball
■ CASE STUDIES “MIRROR S”
1. Replacement of solid carbide ball nose end mill with Mirror ball.
2. Finishing by Mirror ball.
Overhung length 150mm~160mm
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (f)
ap (mm)
ae (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (f)
ap (mm)
ae (mm)
Coolant
Machine
3. Replacement of solid carbide ball nose end mill with Mirror ball.
Overhung length: 30 mm with shrink fit holder Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (f)
ap (mm)
ae (mm)
Coolant
Machine
Upper die
Die steel
32-35HRC
BNMM-250090S-S25C
BNM-250-S (JC8008)
n=3,000min
-1
, Vc=235m/min
Vf=2,500mm/min, f=0.83mm/rev
0.3mm
0.25mm
Dry
Vertical MC
—
ZAS
—
BNML-300160T-S32
BNM-300-S (FZ05)
n
=2,200min
-1
, Vc=207m/min
Vf=2,000mm/min, f=0.9mm/rev
0.6mm
0.6mm
Air blow
Vertical MC
Insert core
Die steel (DH21: heat-treated)
48HRC
BNMS-100030S-S10C
BNM-100-S (JC8008)
n=10,000min
-1
, Vc=314m/min
Vf=3,000mm/min, f=0.3mm/rev
0.1mm
0.1mm
Air blow
Vertical MC
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
After machining 18 hours, BNM-S insert
showed just normal wear. Work surface
was also good compared with
competitor’s tool.
Smoother cutting and 2 times longer tool
life than competitor A.
Machining with Mirror ball could give more
tool life than the competitor’s solid carbide
ball nose end mill.
C185
Tooling by DIJET
BNM
TYPE
Mirror Ball
■ CASE STUDIES “MIRROR S”
4. Super finishing by MIRROR S insert.
5. Finishing on high hardened die steel
Finishing on full hardened draw die
Work size: 235365
Part name
Material
Hardness
Tool No.
Grade
Vc, (n )
Vf, (f)
ap (mm)
ae (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
Vc, (n )
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Bumper mold
S55C
—
BNML-200105S-S20C
BNM-200-S, JC8008
8,000min
-1
, 503m/min
4,000mm/min, 0.5mm/rev
0.05mm
0.4mm
Mist coolant
Vertical MC
Stamping die
SKD11
58~62HRC
BNML-160090S-S16C
BNM-160-S, JC8008
5,000min
-1
, 250m/min
2,300mm/min, 0.46mm/rev
0.2mm
0.3mm
Dry cut
Vertical MC
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Achieved excellent surface roughness,
observed VBmax= below 0.025mm even
after 5.7 hours machining. Insert was still
in good condition.
No chatter and very smooth cutting.
Mirror S could finish entire job for 5.5h.
Flatness was within 0.05mm.
Indexable ToolsIndexable Tools
C186
Indexable Tools
Tooling by DIJET
BNM
TYPE
Mirror Ball
Work
Materials Hardness
Insert
Grades Cutting
speed
Vc
(m/min)
Nominal feed rate: f (
mm/rev)
Max
depth
of cut
a
p (mm)
Max
pick
feed
a
e (mm)
JC8003
DH103
JC10000
KT9
Tool dia. Dc
(mm)
6 8 10 12 16 20 25 30 32
Grey cast iron
(FC250, FC300)
160~260HB
◎
200~400 0.2 0.3 0.4 0.5 0.6 0.6 0.7 0.7 0.7
Dc/10 Dc/10
Nodular cast iron
(FCD600, FCD700)
170~300HB
◎
150~350 0.2 0.3 0.4 0.5 0.6 0.6 0.7 0.7 0.7
Dc/15 Dc/15
Carbon steel
(S50C, S55C)
180~280HB
○
180~230 0.2 0.3 0.4 0.4 0.5 0.5 0.6 0.6 0.6
Dc/15 Dc/15
Low alloy steel
(SCM440)
180~280HB
○
150~200 0.2 0.3 0.4 0.4 0.5 0.5 0.6 0.6 0.6
Dc/15 Dc/15
Mold steel
(HPM, NAK)
280~400HB
◎
110~170 0.15 0.25 0.3 0.4 0.4 0.4 0.5 0.5 0.5
Dc/20 Dc/20
Tool & Die steel
(SKD61, SKD11)
180~255HB
○
130~180 0.15 0.25 0.3 0.4 0.5 0.5 0.6 0.6 0.6
Dc/20 Dc/20
Hardened steel
(SKD61, SKD11)
40~55HRC
◎
70~ 90 0.15 0.25 0.3 0.4 0.5 0.5 0.6 0.6 0.6
Dc/30 Dc/30
Stainless steel
(SUS304, SUS316)
150~250HB
○
90~130 0.15 0.25 0.3 0.4 0.4 0.4 0.5 0.5 0.5
Dc/20 Dc/20
Copper alloy
80~150HB
◎
150~200 0.25 0.4 0.5 0.6 0.7 0.7 0.8 0.8 0.8
Dc/10 Dc/10
Aluminium alloy
30~100HB
◎
200~300 0.25 0.4 0.5 0.6 0.7 0.7 0.8 0.8 0.8
Dc/6 Dc/6
Graphite
◎
200~400 0.3 0.5 0.6 0.7 0.8 0.8 0.9 0.9 0.9
Dc/5 Dc/5
(mm/rev)
■ GENERAL RECOMMENDED CUTTING CONDITIONS
● Calculation of cutting conditions
1. Spindle speed
n
=
V
c × 1000
(min-1)
π
×
De
De
=2
×
a
p
×
(
Dc
-
a
p
)
(mm)
2. Feed speed
V
f
=
n
×
f
(mm/min)
f
=h max.
×
n
V
c
D
e
a
p
a
e
V
f
f
h
max.
Dc
= Spindle speed (min
-1
)
= Cutting speed (m/min), refer Table 1.
= Effective tool diameter (mm), refer Table 2.
= Axial depth of cut (mm)
= Pick feed, radial depth of cut (mm)
= Feed speed (mm/min)
= feed per revolution (mm/rev), refer Table 1.
= Max. chip thickness (mm), refer Table 3.
Table 1. Nominal cutting speed and feed values
Note) 1. Data is applicable to short series tools and over φ12mm middle series tools.
2. Refer table 4 for additional data in case of using long series tools and up to φ12mm middle series tools.
◎：First choice
○：Second choice
a
p
×
(
Dc
-
a
p
)
C187
Tooling by DIJET
BNM
TYPE
Mirror Ball
Work Materials Hardness
Max. chip thickness: h max (mm)
Tool dia.: Dc (mm)
6 8 10 12 16 20 25 30 32
Grey cast iron (FC250, FC300) 160~260HB
0.07 0.09 0.12 0.15 0.18 0.18 0.21 0.21 0.21
Nodular cast iron (FCD600, FCD700) 170~300HB
0.05 0.07 0.10 0.12 0.15 0.15 0.17 0.17 0.17
Carbon steel (S50C, S55C) 180~280HB
0.05 0.07 0.10 0.10 0.12 0.12 0.15 0.15 0.15
Low alloy steel (SCM440) 180~280HB
0.05 0.07 0.10 0.10 0.12 0.12 0.15 0.15 0.15
Mold steel (HPM, NAK) 280~400HB
0.03 0.05 0.065 0.09 0.09 0.09 0.11 0.11 0.11
Tool & Die steel
(
SKD61, SKD11)
180~255HB
0.03 0.05 0.065 0.09 0.11 0.11 0.13 0.13 0.13
Hardened die steel (SKD61, SKD11) 40~55HRC
0.02 0.04 0.05 0.07 0.09 0.09 0.11 0.11 0.11
Stainless steel (SUS304, SUS316) 150~250HB
0.03 0.05 0.065 0.09 0.09 0.09 0.11 0.11 0.11
Copper alloy 80~150HB
0.10 0.12 0.15 0.18 0.21 0.21 0.24 0.24 0.24
Aluminium alloy 30~100HB
0.12 0.15 0.18 0.22 0.26 0.26 0.30 0.30 0.30
Graphite
0.15 0.20 0.24 0.28 0.32 0.32 0.36 0.36 0.36
Tool dia.
φDc
(mm)
6
8
10
12
16
20
25
30
32
ℓ
2
30
35
35
26
32
38
45
53
53
Short series
ℓ
2
/Dc
5.0
4.4
3.5
2.2
2.0
1.9
1.8
1.8
1.7
min-1 %
100
100
100
100
100
100
100
100
100
Feed %
100
100
100
100
100
100
100
100
100
ℓ
2
35
53
53
53
63
75
90
106
106
Middle series
ℓ
2
/Dc
5.8
6.6
5.3
4.4
3.9
3.8
3.6
3.5
3.3
min-1 %
100
60
70
90
100
100
100
100
100
Feed %
100
65
80
90
100
100
100
100
100
ℓ
2
70
75
75
85
100
115
135
160
160
Long series
ℓ
2
/Dc
11.7
9.4
7.5
7.1
6.3
5.8
5.4
5.3
5.0
min-1 %
45
50
60
65
70
75
80
80
80
Feed %
45
Note) In case of using long series tools, recommend to reduce cutting conditions as per the above percentages.
50
65
65
70
75
80
90
90
Tool dia.
φ
Dc
(mm)
6
8
10
12
16
20
25
30
32
Effective tool diameter: De (mm)
Axial depth of cut: ap (mm)
0.2 0.3 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
2.2
2.5
2.8
3.1
3.6
4
4.5
4.9
5
2.6
3
3.4
3.7
4.3
4.9
5.4
6
6.2
3.3
3.9
4.4
4.8
5.6
6.2
7
7.7
4.5
5.3
6
6.6
7.7
8.7
9.8
10.8
7.9 11.1
6.2
7.1
7.9
9.3
10.5
11.9
13.1
13.5
8
8.9
10.6
12
13.6
15
15.5
9.7
11.6
13.2
15
16.6
17.2
12.5
14.3
16.2
18
18.7
15.2
17.3
19.3
20
16
18.3
20.4
21.2
19.2
21.4
22.2
20
22.4
23.2
23.2
24.1
24
25
Table 2. Effective tool diameter chart
Table 3. Maximum chip thickness chart
Table 4. Reduction ratio of recommended cutting conditions
Indexable ToolsIndexable Tools
C188
Indexable Tools
Tooling by DIJET
BNM
TYPE
Mirror Ball
Work
Materials Hardness Insert
Grades
Cutting
speed
Vc
(m/min)
Nominal feed rate f
(mm/rev)
Max
depth
of cut
ap
(mm)
Max
depth
of cut
ap
(mm)
Tool dia. Dc
(mm)
6 8 10 12 16 20 25 30 32
Grey cast iron
(FC250, FC300)
160~260HB DH103 400~500 0.4 0.5 0.5 0.6 0.8 0.8 1.0 1.0 1.0 0.1~0.3 Dc/40
Nodular cast iron
(FCD600, FCD700)
170~300HB DH103 300~400 0.3 0.4 0.4 0.5 0.6 0.6 0.8 0.8 0.8 0.1~0.3 Dc/40
Carbon steel
(S50C, S55C)
180~280HB DH103 300~400 0.3 0.4 0.4 0.5 0.6 0.6 0.7 0.7 0.7 0.1~0.3 Dc/50
Low alloy steel
(SCM440)
180~280HB DH103 300~400 0.3 0.4 0.4 0.5 0.6 0.6 0.7 0.7 0.7 0.1~0.3 Dc/50
Mold steel
(HPM, NAK)
280~400HB DH103 300~350 0.25 0.3 0.3 0.4 0.5 0.5 0.6 0.6 0.6 0.1~0.2 Dc/50
Tool & Die steel
(SKD61, SKD11)
180~255HB DH103 300~350 0.25 0.3 0.3 0.4 0.4 0.4 0.6 0.6 0.6 0.1~0.2 Dc/50
Hardened die steel
(SKD61, SKD11)
40~55HRC DH103 250~350 0.25 0.3 0.3 0.4 0.5 0.5 0.6 0.6 0.6 0.1~0.2 Dc/50
Hardened die steel
(SKD61, SKD11)
55HRC~ DH103 150~250 0.2 0.25 0.3 0.4 0.5 0.5 0.6 0.6 0.6 0.1~0.2 Dc/50
Stainless steel
(SUS304, SUS316)
150~250HB DH103 200~300 0.25 0.35 0.45 0.6 0.65 0.7 0.8 0.8 0.8 0.1~0.2 Dc/50
Copper alloy
80~150HB KT9 300~400 0.3 0.4 0.4 0.5 0.6 0.6 0.7 0.7 0.7 0.1~0.5 Dc/40
Aluminium alloy
30~100HB KT9 400~500 0.35 0.5 0.5 0.6 0.7 0.7 0.8 0.8 0.8 0.1~0.5 Dc/40
Graphite
JC10000 600~800 0.4 0.6 0.6 0.7 0.8 0.8 0.9 0.9 0.9 0.1~0.5 Dc/40
■ RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
● BNM type insert Carbide shank holder (C-Body)
Note) This data is applicable to short series tools and middle series tools.
C189
Tooling by DIJET
BNM
TYPE
Mirror Ball
Work
Materials
Insert
Grades
Cutting
speed
Vc
(m/min)
Nominal feed rate f (mm/rev)
Max
depth
of cut
ap
(mm)
Max
pick
feed
ae
(mm)
Tool dia. Dc (mm)
6 8 10 12 16 20 25 30 32
Greycastiron
(FC250, FC300)
160~
260HB
DH102
DH108
400~500
0.2~
0.35
0.25~
0.4
0.3~
0.5
0.4~
0.6
0.5~
0.7
0.6~
0.8
0.6~
0.8
0.8~
1.0
0.8~
1.0
0.02Dc 0.025Dc
Nodular cast iron
(FCD600, FCD700)
170~300HB
DH102
DH108
300~400
0.2~
0.3
0.25~
0.35
0.3~
0.4
0.4~
0.5
0.5~
0.6
0.5~
0.7
0.5~
0.7
0.6~
0.8
0.6~
0.8
0.02Dc 0.025Dc
Carbon steel
(S50C, S55C)
180~280HB
DH108
300~400
0.2~
0.3
0.25~
0.35
0.3~
0.4
0.3~
0.5
0.4~
0.6
0.4~
0.6
0.4~
0.7
0.5~
0.8
0.5~
0.8
0.02Dc 0.02Dc
Low alloy steel
(SCM440)
180~280HB
DH108
300~400
0.2~
0.3
0.25~
0.35
0.3~
0.4
0.3~
0.5
0.4~
0.6
0.4~
0.6
0.4~
0.7
0.5~
0.8
0.5~
0.8
0.02Dc 0.02Dc
Mold steel
(HPM, NAK)
280~400HB
DH108
300~400
0.2~
0.3
0.25~
0.35
0.3~
0.4
0.3~
0.5
0.4~
0.6
0.4~
0.6
0.4~
0.7
0.5~
0.8
0.5~
0.8
0.02Dc 0.02Dc
Tool & Die steel
(SKD61, SKD11)
180~255HB
DH108
300~400
0.2~
0.3
0.25~
0.35
0.3~
0.4
0.3~
0.5
0.4~
0.6
0.4~
0.6
0.4~
0.7
0.5~
0.8
0.5~
0.8
0.02Dc 0.02Dc
Hardened die steel
(SKD61, SKD11)
40~55HRC
DH102
DH108
200~300
0.15~
0.25
0.2~
0.3
0.25~
0.3
0.3~
0.4
0.4~
0.5
0.4~
0.5
0.4~
0.6
0.4~
0.7
0.4~
0.7
0.015Dc 0.02Dc
Hardened die steel
(
SKD61, SKD11)
56~63HRC
DH102
DH108
150~250
0.15~
0.25
0.2~
0.3
0.25~
0.3
0.3~
0.4
0.4~
0.5
0.4~
0.5
0.4~
0.6
0.4~
0.7
0.4~
0.7
0.01Dc 0.02Dc
Stainless steel
(SUS304, SUS316)
150~250HB
DH108
250~350
0.2~
0.3
0.25~
0.35
0.3~
0.4
0.3~
0.5
0.4~
0.6
0.4~
0.6
0.4~
0.7
0.5~
0.8
0.5~
0.8
0.02Dc 0.02Dc
Copper alloy
80~150HB
JC20003
FZ05
300~400
0.2~
0.35
0.25~
0.4
0.3~
0.5
0.4~
0.6
0.5~
0.7
0.6~
0.8
0.6~
0.8
0.8~
1.0
0.8~
1.0
0.02Dc 0.025Dc
Aluminium alloy
30~100HB
400~500
0.2~
0.35
0.25~
0.4
0.3~
0.5
0.4~
0.6
0.5~
0.7
0.6~
0.8
0.6~
0.8
0.8~
1.0
0.8~
1.0
0.03Dc 0.03Dc
Graphite
JC20003
600~800
0.2~
0.35
0.25~
0.4
0.3~
0.5
0.4~
0.6
0.5~
0.7
0.6~
0.8
0.6~
0.8
0.8~
1.0
0.8~
1.0
0.03Dc 0.03Dc
■ RECOMMENDED CUTTING CONDITIONS
● BNM-SS, BNM-TG type insert Carbide shank holder (C-Body)
Note) This data is applicable to short series tools and middle series tools.
Indexable ToolsIndexable Tools
C190
Indexable Tools
Tooling by DIJET
Work Materials Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Depth of cut
ap (mm)
Profile milling
Max. Pick
ae (mm)
Face milling
Pick
ae (mm)
φ16 x R5 φ20 x R6
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
(160
-
260HB)
DH102 750
15,000 10,000 12,000 9,000
0.05−0.15 0.02D ～0.20D
Nodular cast iron
(170-300HB)
DH102
(JC8015) 600
12,000 7,000 9,600 6,700
0.05−0.15 0.02D ～0.20D
Carbon steel
(180-280HB)
DH102
(JC8015) 600
12,000 7,000 9,600 6,700
0.05−0.15 0.02D ～0.15D
Low alloy steel
(180-280HB)
DH102
(JC8015) 600
12,000 7,000 9,600 6,700
0.05−0.15 0.02D ～0.15D
Tool & die steel
(180-255HB)
DH102
(JC8015) 600
12,000 7,000 9,600 6,700
0.05−0.15 0.02D ～0.15D
Mold steel
(30-36HRC)
DH102
(JC8015) 550
11,000 5,500 8,800 4,400
0.05−0.15 0.015D ～0.15D
Mold steel
(38-43HRC)
DH102 500
10,000 5,000 8,000 4,000
0.05−0.15 0.015D ～0.15D
Hardened die steel
(40-55HRC)
DH102 450
9,000 4,500 7,200 3,600
0.05−0.15 0.015D ～0.10D
Hardened die steel
(56-63HRC)
DH102 300
6,000 3,000 4,800 2,400
0.05−0.1 0.015D ～0.10D
Stainless steel
(150-250HB)
DH102
(JC8015) 400
8,000 4,800 6,400 3,800
0.05−0.15 0.02D ～0.15D
Work Materials Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Depth of cut
ap (mm)
Profile milling
Max. Pick
ae (mm)
Face milling
Pick
ae (mm)
φ25 x R8 φ30 x R10
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
(160
-
260HB)
DH102 750
9,600 8,000 8,000 8,000
0.05−0.15 0.02D ～0.20D
Nodular cast iron
(170-300HB)
DH102
(JC8015) 600
7,700 6,000 6,500 6,000
0.05−0.15 0.02D ～0.20D
Carbon steel
(180-280HB)
DH102
(JC8015) 600
7,700 6,000 6,500 6,000
0.05−0.15 0.02D ～0.15D
Low alloy steel
(180-280HB)
DH102
(JC8015) 600
7,700 6,000 6,500 6,000
0.05−0.15 0.02D ～0.15D
Tool & die steel
(180-255HB)
DH102
(JC8015) 600
7,700 6,000 6,500 6,000
0.05−0.15 0.02D ～0.15D
Mold steel
(30-36HRC)
DH102
(JC8015) 550
7,000 4,200 5,800 4,000
0.05−0.15 0.015D ～0.15D
Mold steel
(38-43HRC)
DH102 500
6,400 3,800 5,300 3,700
0.05−0.15 0.015D ～0.15D
Hardened die steel
(40-55HRC)
DH102 450
5,750 3,450 4,800 3,360
0.05−0.15 0.015D ～0.10D
Hardened die steel
(56-63HRC)
DH102 300
3,850 2,300 3,200 2,200
0.05−0.1 0.015D ～0.10D
Stainless steel
(150-250HB)
DH102
(JC8015) 400
5,100 3,600 4,200 3,300
0.05−0.15 0.02D ～0.15D
GRM
TYPE
Mirror Ball
Note) When machining both profile and flat surface simultaneously, use the profile milling conditions.
n
: Spindle speed, V
f
: Feed speed
★ Attention to mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tightened the clamp screw too hard.
Recommend to use Torque control wrenches. (page C180)
See the right table for recommended tightening torque.
(See table)
Dimensions (mm)
(N・m)
1.2
2.0
3.0
4.0
5.0
6.0
6.0
φ
Dc
Recommended torque
10
12
16
20
25
30
32
■ H.S.C. RECOMMENDED CUTTING CONDITIONS
● BNM-C (carbide shank) with GRM insert
C191
Tooling by DIJET
GRM
TYPE
Mirror Ball
■ RECOMMENDED CUTTING CONDITIONS
● BNM-C (carbide shank) with GRM insert
Note) When machining both profile and flat surface simultaneously, use the profile milling conditions.
n
: Spindle speed, V
f
: Feed speed
★ Attention to mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Do not tightened the clamp screw too hard.
Recommend to use Torque control wrenches. (page C180)
See the right table for recommended tightening torque.
(See table)
Dimensions (mm)
(N・m)
1.2
2.0
3.0
4.0
5.0
6.0
6.0
φ
Dc
Recommended torque
10
12
16
20
25
30
32
Work Materials Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Depth of cut
ap (mm)
Profile milling
Max. Pick
ae (mm)
Face milling
Pick
ae (mm)
φ16 x R5 φ20 x R6
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
(160
-
260HB)
DH102
(JC8015) 450
9,000 4,500 7,200 4,300
0.1−0.3 0.02D ～0.25D
Nodular cast iron
(170-300HB)
DH102
(JC8015) 350
7,000 3,500 5,600 3,000
0.1−0.2 0.02D ～0.25D
Carbon steel
(180-280HB)
JC8015 350
7,000 3,500 5,600 3,000
0.1−0.2 0.02D ～0.20D
Low alloy steel
(180-280HB)
JC8015 350
7,000 3,500 5,600 3,000
0.1−0.2 0.02D ～0.20D
Tool & die steel
(180-255HB)
JC8015 350
7,000 3,500 5,600 3,000
0.1−0.2 0.02D ～0.20D
Mold steel
(30-36HRC)
DH102
(JC8015) 300
6,000 2,400 4,800 2,200
0.1−0.2 0.015D ～0.20D
Mold steel
(38-43HRC)
DH102
(JC8015) 280
5,600 2,200 4,500 2,000
0.1−0.2 0.015D ～0.20D
Hardened die steel
(40-55HRC)
DH102 250
5,000 2,000 4,000 1,800
0.05−0.15 0.015D ～0.15D
Hardened die steel
(56-63HRC)
DH102 200
4,000 1,400 3,200 1,300
0.05−0.1 0.015D ～0.15D
Stainless steel
(150-250HB)
JC8015 300
6,000 3,000 4,800 2,400
0.1−0.2 0.02D ～0.20D
Work Materials Grades
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
Depth of cut
ap (mm)
Profile milling
Max. Pick
ae (mm)
Face milling
Pick
ae (mm)
φ25 x R5 φ30 x R10
n
(min
-1
)
V
f
(mm/min)
n
(min
-1
)
V
f
(mm/min)
Grey cast iron
(160
-
260HB)
DH102
(JC8015) 450
6,000 4,000 5,000 4,000
0.1−0.3 0.02D ～0.25D
Nodular cast iron
(170-300HB)
DH102
(JC8015) 350
4,500 2,700 4,000 2,800
0.1−0.2 0.02D ～0.25D
Carbon steel
(180-280HB)
JC8015 350
4,500 2,700 4,000 2,800
0.1−0.2 0.02D ～0.20D
Low alloy steel
(180-280HB)
JC8015 350
4,500 2,700 4,000 2,800
0.1−0.2 0.02D ～0.20D
Tool & die steel
(180-255HB)
JC8015 350
4,500 2,700 4,000 2,800
0.1−0.2 0.02D ～0.20D
Mold steel
(30-36HRC)
DH102
(JC8015) 300
3,800 1,900 3,200 1,800
0.1−0.2 0.015D ～0.20D
Mold steel
(38-43HRC)
DH102
(JC8015) 280
3,600 1,800 3,000 1,700
0.1−0.2 0.015D ～0.20D
Hardened die steel
(40-55HRC)
DH102 250
3,200 1,600 2,700 1,400
0.05−0.15 0.015D ～0.15D
Hardened die steel
(56-63HRC)
DH102 200
2,600 1,300 2,000 1,000
0.05−0.1 0.015D ～0.15D
Stainless steel
(150-250HB)
JC8015 300
3,850 2,100 3,200 2,000
0.1−0.2 0.02D ～0.20D
Indexable ToolsIndexable Tools
C192
Tooling by DIJET
Indexable Tools
RNM
TYPE
Mirror Radius
RNM-S type
(Straight Neck)
RNM-T type
(Taper Neck)
1°
(RNM type insert)
1°
(RNM type insert)
Fig.1 (Taper Neck)
Fig.2 (Straight Neck)
1. High precision indexable end mill with two effective cutting edges.
Corner radius accuracy: within 0.010mm
(In case of mounting RNM type insert)
2. High precision and high rigid clamping system, as same
eccentric mechanism of MIRROR BALL.
This is very well proven mechanism in industry.
3. Excellent bottom edge run-out. Establishment of high precision below
5m which no one can duplicate. (In case of mounting RNM type insert)
4. Realization of high precision machining. Superior surface quality and
minimum deflection are better than those of competitors.
5. Insert locates accurately in any of the two radial positions.
It is entered into the body. Unlike some competitor’s products.
BODY
Cat. No.
RNMM-080053T-S12
RNML-080075T-S12
RNMM-100053T-S12
RNML-100075T-S12
Stock
RNMM-120053S-S12
RNML-120095T-S16
RNMM-160070S-S16
RNMM-160090S-S16
RNML-160100S-S16
RNMM-200075S-S20
RNMM-200105S-S20
RNML-200125S-S20
RNMM-250090S-S25
RNMM-250140S-S25
RNML-250150S-S25
RNMM-300106S-S32
RNMM-300140S-S32
RNMM-320106S-S32
RNMM-320140S-S32
Dc
8
10
12
16
20
25
30
32
L
Dimensions (mm)
ℓ1
110 18.5
140 18.5
110 21
140
110
21
–
160
140
22
–
160
200
141
180
250
166
220
300
186
220
186
220
–
–
–
–
–
–
–
–
–
–
–
–
ℓ2 D1
53
75
53
75
53
95
Ds
7.2
9
11
70
90 15
100
75
105 19
125
90
140 24
150
106
140 29
106
140 31
12
12
12
16
16
20
25
32
32
°
n
°
Taper angle
2˚30
2˚
2˚
1˚
–
1˚15
–
–
–
–
–
–
–
–
–
–
–
–
–
2˚10
1˚32
1˚5
0˚46
–
1˚12
–
–
–
–
–
–
–
–
–
–
–
–
–
Inserts
RNM-080...
Parts
Clamp screw
FSW-2506H
RNM-100... FSW-3007H
RNM-120...
RNM-130... FSW-3509H
RNM-160...
RNM-170... FSW-4013H
RNM-200...
RNM-210... FSW-5016H
RNM-250...
RNM-260...
RNM-300...
RNM-320...
FSW-6020
FSW-8025
FSW-8025
Wrench
A-07
A-08
A-10
A-15
A-20W
A-30
A-40
A-40
Fig.
1
1
2
2
2
2
2
L
L
2
1
Note) 1. All cutters are supplied without inserts.
2. Please refer page C204 for recommended
cutting conditions.
Clamp Screw
FSW-2005H
FSW-2506H
FSW-3007H
FSW-3509H
Recommended torque
N m
Recommended torque
N m
0.5
0.9
1.2
2.0
Clamp Screw
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
3.0
4.0
5.0
6.0
:
Standard stock items
:
Stock in Japan
:
Soon to be stocked
:
Soon to be deleted
Modular Head Type
Please refer Page B163
RNM
TYPE
Mirror Radius
RNMS-060015U-S06C
RNMM-060030U-S06C
RNMS-080020U-S08C
RNMM-080040U-S08C
RNMM-080053T-S12C
RNML-080075S-S08C
RNMS-100025U-S10C
RNMM-100050U-S10C
RNMM-100050S-S10C
RNMM-100053T-S12C
RNML-100075S-S10C
RNMS-120030U-S12C
RNMM-120060U-S12C
RNMM-120053S-S12C
RNML-120095S-S12C
RNMS-160035U-S16C
RNMM-160070S-S16C
RNMM-160090S-S16C
RNML-160120S-S16C
RNML-160150S-S16C
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
6
8
10
12
16
60
80
70
90
110
140
75
100
110
110
–
–
–
–
20
–
–
–
–
22.5
–
–
–
–
–
–
–
–
–
–
140
80
110
110
160
90
140
160
210
220
15
30
20
40
53
75
25
50
50
53
75
30
60
53
95
35
70
90
120
150
5.7
7.6
7.8
6
8
8
12
8
9.5 10
9.8
11.5
11.8
15.5
15.8
Please refer page C194 for
”Caution for the mounting onshrink-fit holder“
12
10
12
16
–
–
–
2˚12
–
–
–
–
1˚7
–
–
–
–
–
–
–
–
–
–
–
–
–
2˚
–
–
–
–
1˚
–
–
–
–
–
–
–
–
–
–
RNM-060...
HRM-060... FSW-2005H
RNM-080...
HRM- 080/
090...
FRM-080...
FSW-2506H
RNM-100...
HRM- 100/
110...
FRM-100...
FSW-3007H
RNM-120...
RNM-130...
HRM- 120/
130...
FRM-120...
FSW-3509H
RNM-160...
RNM-170...
HRM- 160/
170...
FRM-160...
FRM-170...
FSW-4013H
A-06
A-07
A-08
A-10
A-15
2
2
2
1
2
2
2
2
1
2
2
2
2
2
2
1. By adopting carbide shank, tool rigidity is equal to solid
carbide radius end mill.
2. Tool life increased to twice compared with
MIRROR RADIUS steel shank.
3. Carbide shank can be used on shrink-fit type holders.
4. Insert locates accurately in any of the two radial positions.
It is mounted into the cutter body.
RNM-S-C type (Straight Neck)
RNM-T-C type (Taper Neck)
■ BODY
:
Standard stock items
:
Stock in Japan
:
Soon to be stocked
:
Soon to be deleted
Note) 1. All cutters are supplied without inserts.
2. Please refer page C205-C213 or recommended
cutting conditions.
Clamp Screw
FSW-2005H
FSW-2506H
FSW-3007H
FSW-3509H
Recommended torque
（N・m） Recommended torque
（N・m）
0.5
0.9
1.2
2.0
Clamp Screw
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
3.0
4.0
5.0
6.0
Cat. No.
Stock
φDc L
Dimensions (mm)
ℓ1 ℓ2 φD1 φDs θ
κ
°θ
n
°
Taper angle
Inserts
Parts
Clamp screw
Wrench
Fig.
1° (RNM type insert)
3° (HRM type insert)
1° (RNM type insert)
3° (HRM type insert)
Fig.1 (Taper Neck)
Fig.2 (Straight Neck)
Modular Head Type
Please refer Page B163
Tooling by DIJET
C193
Indexable Tools
C194
Tooling by DIJET
Indexable Tools
RNM
TYPE
Mirror Radius
RNM-S-Ctype
(Straight Neck)
RNM-T-Ctype
(Taper Neck)
★ Caution for the mounting on shrink-fit holder (In case of BNM-C Body, RNM-C Body)
When you use a carbide shank (C Body) on the shrink-fit holder, please shrink-fit only carbide shank
without putting insert and clamp screw.
Please mount the insert and tighten the clamp screw after shrink-fit.
Note) If it shrink-fits with the insert and clamp screw, it will be difficult to loose the clamp screw.
RNMS-200040U-S20C
RNMM-200075S-S20C
RNMM-200105S-S20C
RNML-200150S-S20C
RNML-200170S-S20C
RNMM-250090S-S25C
RNMM-250140S-S25C
RNML-250190S-S25C
RNMM-300106S-S32C
RNMM-320106S-S32C
●
●
●
●
●
●
●
●
●
20
25
30
32
105
141
180
220
250
166
220
260
186
186
–
–
–
–
–
–
–
–
40 19.5
75
105
150
19.8
170
90
140
24.8
190
106 29.8
106 31.8
20
25
32
32
RNM-200...
RNM-210...
HRM- 200/
220...
FRM- 200/
210...
FSW-5016H
RNM-250...
RNM-260...
FRM- 250...
RNM-300...
FRM-300...
RNM-320...
FRM-320...
FSW-6020
FSW-8025
FSW-8025
A-20W
A-30
A-40
A-40
2
2
2
2
2
■ BODY
Cat. No.
Stock
φDc L
Dimensions (mm)
ℓ1 ℓ2 φD1 φDs θ
κ
°θ
n
°
Taper angle
Inserts
Parts
Clamp screw
Wrench
Fig.
1. By adopting carbide shank, tool rigidity is equal to solid
carbide radius end mill.
2. Tool life increased to twice compared with
MIRROR RADIUS steel shank.
3. Carbide shank can be used on shrink-fit type holders.
4. Insert locates accurately in any of the two radial positions.
It is mounted into the cutter body.
1° (RNM type insert)
3° (HRM type insert)
1° (RNM type insert)
3° (HRM type insert)
Fig.1 (Taper Neck)
Fig.2 (Straight Neck)
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Note) 1. All cutters are supplied without inserts.
2. Please refer page C205-C213 for recommended
cutting conditions.
Clamp Screw
FSW-2005H
FSW-2506H
FSW-3007H
FSW-3509H
Recommended torque
（N・m） Recommended torque
（N・m）
0.5
0.9
1. 2
2.0
Clamp Screw
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
3.0
4.0
5.0
6.0
:
Standard stock items
:
Stock in Japan
:
Soon to be stocked
:
Soon to be deleted
:
Production after order received
– – –
– – –
Modular Head Type
Please refer Page B163
Tooling by DIJET
C195
Indexable Tools
C196
Tooling by DIJET
Indexable Tools
RNM
TYPE
Mirror Radius
Cat. No.
RNM-060-R03
RNM-060-R05
RNM-060-R10
RNM-080-R03
RNM-080-R05
RNM-080-R10
RNM-100-R0
RNM-100-R03
RNM-100-R05
RNM-100-R10
RNM-100-R15
RNM-100-R20
RNM-120-R0
RNM-120-R03
RNM-120-R05
RNM-120-R10
RNM-120-R15
RNM-120-R20
RNM-160-R0
RNM-160-R03
RNM-160-R05
RNM-160-R10
RNM-160-R15
RNM-160-R20
RNM-200-R0
RNM-200-R03
RNM-200-R05
RNM-200-R10
PVD coated
JC8015
(Z10~20)
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
DH103
(Z05)
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
2 inserts per case, but grade JC10000 insert is packed in 1 piece per case.
Uncoated
KT9
(K10)
●
●
●
●
●
●
●
●
●
●
RNM-□□□-R0
r
0.3
0.5
1
0.3
0.5
1
※
0.3
0.5
1
1.5
2
※
0.3
0.5
1
1.5
2
※
0.3
0.5
1
1.5
2
※
0.3
0.5
1
2
2.7
3.3
4
A
6
8
10
12
B
5
7
8.5
10
T
2
2.4
2.6
3
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
5.3 16 12 4
●
●
●
●
●
●
●
●
●
●
6.7 20 15 5
※
Corner radius: Below 0.1mm
■ INSERTS
Radius form accuracy
of insert:
within
±
0.010mm
Diamond
coated
JC10000
●
●
Dimensions (mm)
S
Note) Please refer page C204 for “Instructions for mounting insert.”
:
Standard stock items
:
Stock in Japan
:
Soon to be stocked
:
Soon to be deleted
RNM
TYPE
Mirror Radius
Cat. No.
RNM-200-R15
RNM-200-R20
RNM-200-R30
RNM-250-R0
RNM-250-R03
RNM-250-R05
RNM-250-R10
RNM-250-R15
RNM-250-R20
RNM-250-R30
RNM-300-R03
RNM-300-R05
RNM-300-R10
RNM-300-R15
RNM-300-R20
RNM-300-R30
RNM-320-R03
RNM-320-R05
RNM-320-R10
RNM-320-R15
RNM-320-R20
RNM-320-R30
1.5
2
3
※
0.3
0.5
1
1.5
2
3
0.3
0.5
1
2
2
3
0.3
0.5
1
1.5
2
3
6.7 20 15 5
●
RNM-□□□-R0
■ INSERTS
Radius form accuracy
of insert:
within
±
0.010mm
PVD coated
●
●
●
JC8015
(Z10~20)
Uncoated
KT9
(K10)
r
A B T
Dimensions (mm)
S
JC10000
Diamond
coated
DH103
(Z05)
●
●
8.3 25 18.5 6
●
●
●
●
●
●
●
●
●
●
●
10
10.7
30
32
22.5
23.5
7
7
●
●
●
●
●
●
●
●
●
●
●
●
●
●
:
Standard stock items
:
Stock in Japan
:
Soon to be stocked
:
Soon to be deleted
2 inserts per case, but grade JC10000 insert is packed in 1 piece per case. ※
Corner radius: Below 0.1mm
Note) Please refer page C204 for “Instructions for mounting insert.”
Tooling by DIJET
C197
Indexable Tools
C198
Tooling by DIJET
Indexable Tools
HRM
TYPE
Mirror Radius
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Cat. No.
PVD
coated Dimensions (mm)
JC8015
(Z10~20)
Dc
r
BCT
HRM-130-R20 13 2 10 0.5 3
HRM-160-R20 16 212 0.5 4
HRM-160-R30 3
HRM-170-R30 17 3 12 0.5 4
HRM-200-R20 20 215 0.5 5
HRM-200-R30 3
HRM-220-R30 22 3 15 0.5 5
Cat. No.
PVD
coated Dimensions (mm)
JC8015
(Z10~20)
Dc
r
BCT
HRM-060-R05
6
0.5
5–2HRM-060-R10 1
HRM-060-R15 1. 5
HRM-080-R20 82 7 0.3 2.4
HRM-090-R20 92 7 0.3 2.4
HRM-100-R20 10 2 8.5 0.3 2.6
HRM-110-R20 11 2 8.5 0.3 2.6
HRM-120-R20 12 2 10 0.5 3
Please refer page C204 for “Instructions for mounting insert”
Features of “MIRROR RADIUS” Over size inserts
In case of using HRM inserts, recommend to use
over size inserts for increasing side clearance
to prevent the damage of shank by sticking chips
( )
HRM-090-R20, HRM-110-R20, HRM-130-R20,
HRM-170-R30, HRM-220-R30
Clearance necessary
more than 0.5mm
Over size insert
2 inserts per case
Radius form accuracy
of insert:
within
0.015mm
INSERTS
Note) “HRM” insert is exclusive use of MIRROR RADIUS carbide shank body.
Please use only in MIRROR RADIUS carbide shank body and modular head.
FRM
TYPE
Mirror Radius
FRM
● Adopted new PVD coated grade
“DH102” suitable for high hardened
material, and PVD coated grade
“JC8015” suitable for general steel.
● Adopting positive rake cutting edge
achieved low cutting force and
sharpness. And available large size
over 25mm.
● Intensive tool management can be
possible from roughing to finishing
with same body by using inserts
properly.
FRM type insert for MIRROR RADIUS RNM / MRN type.
Side & bottom face nishing
for high hardened steel, etc.
Longer periphery straight edge achieved longer tool life, better
surface roughness and deection on vertical wall application.
Corner radius accuracy
of inserts:
below
±
0.010mm
Cat. No. PVD coated Dimensions (mm)
JC8015 DH102
φDc
r
B C T
FRM-060-R05
● ●
60.5 5 0.8 2
FRM-060-R10
● ●
1
FRM-080-R05
● ●
80.5 71. 2 2.4
FRM-080-R10
● ●
1
FRM-100-R05
● ●
10
0.5
8.5 1. 5 2.6FRM-100-R10
● ●
1
FRM-100-R20
●
2
FRM-120-R05
● ●
12
0.5
10 1. 5 3
FRM-120-R10
● ●
1
FRM-120-R20
● ●
2
FRM-120-R30
●
3
FRM-160-R05
● ●
16
0.5
12 2 4
FRM-160-R10
● ●
1
FRM-160-R15
●
1. 5
FRM-160-R20
● ●
2
FRM-160-R30
●
3
FRM-170-R10
● ●
17 112 2 4
FRM-200-R05
● ●
20
0.5
15 2 5
FRM-200-R10
● ●
1
FRM-200-R15
●
1. 5
FRM-200-R20
● ●
2
FRM-200-R30
●
3
FRM-210-R10
● ●
21 115 2 5
FRM-250-R05
●
25
0.5
18.5 2.5 6
FRM-250-R10
● ●
1
FRM-250-R20
● ●
2
FRM-250-R30
●
3
FRM-300-R05
30
0.5
22.5 3 7
FRM-300-R10
● ●
1
FRM-300-R20
● ●
2
FRM-300-R30
3
FRM-320-R05
●
32
0.5
23.5 3 7
FRM-320-R10
● ●
1
FRM-320-R20
● ●
2
FRM-320-R30
●
3
2 inserts per case
Note) Recommend to use FRM inserts combined with Mirror Radius End Mill carbide shank body (page C193-C194) or
Mirror Radius modular heads (page B163).
Please see page C204 for Attention to mounting insert.
:
Standard stock items
:
Stock in Japan
:
Soon to be stocked
:
Soon to be deleted
Tooling by DIJET
C199
Indexable Tools
C200
Tooling by DIJET
Indexable Tools
FRM
TYPE
Mirror Radius
CUTTING PERFORMANCE OF FRM-F TYPE INSERT
100
(100)
175
Machining accuracy
DIJET achieved 4 times better deflection!
Tool life
-5
-15
-25
-35
-45
-55
-65
-75
-85
-95
6μm 26μm
FRM-160-R10 Competitor
0.5
0.4
0.3
0.2
0.1
0
Competitor A
FRM-160-R10
(
DH102
)
10 20 30 40 50 60 70 80
Cutting length (m)
Achieved 8 times longer tool life
0.4
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
Competitor A
FRM-160-R10
(
DH102
)
22 44 66 88 110 132 154
Cutting length (m)
Achieved 3 times longer tool life
Tool dia.
:
16mm (Carbide shank)
Material:
DH31 (1.2344), 48HRC
Work size:
100mm×175mm
n=3,383min
-1
, Vc=170m/min, Vf=1,200mm/min,
f=0.35mm/rev, ap=0.8mm, ae=0.15mm
Overhung length =105mm, Dry
Measuring deflection at the center of work material.
Tool dia.
:
16mm (Carbide shank)
n=2,785min
-1
, Vc=140m/min, Vf=975mm/min,
f=0.35mm/rev, ap=0.8mm, ae=0.15mm
Overhung length =105mm, Dry
Tool dia.
:
16mm (Carbide shank)
n=3,383min
-1
, Vc=170m/min, Vf=1,200mm/min,
f=0.35mm/rev, ap=0.8mm, ae=0.15mm
Overhung length =105mm, Dry
DH31 (1.2344), 48HRC SKD11 (1.2379), 60HRC
Max. flank wear (mm)
Max. flank wear (mm)
RNM
TYPE
Mirror Radius
■ CASE STUDIES
1. Replacement of solid carbide ball nose end mill with Mirror radius
Overhung length: 30mm
2. Improved efficiency
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Die steel (DH21: Heat treated)
48HRC
RNMM-060030U-S06C
RNM-060-R10, JC8015
Semi-finishing:
n
=5,000min
-1
, Vc=94m/min
Finishing:
n
=10,000min
-1
, Vc=188m/min
Semi-finishing: V
f
=1,500
mm/min
, f=0.3
mm/min
Finishing: V
f
=2,000
mm/min
, f=0.2
mm/min
Semi-finishing: 0.25mm
Finishing: 0.05mm
Semi-finishing: 3.5mm
Finishing: 0.3mm
Air blow
Vertical MC
Plastic mold
Mold steel (P20)
30-33HRC
RNMM-200075S-S20C
RNM-200-R03, JC8015
n=3,200min
-1
, Vc=200m/min
Vf=1,600mm/min, f=0.5mm/rev
0.05mm
10-12mm
Air blow
Vertical MC
3. Replacement of solid carbide end mill with Mirror radius (Roughing for inner side wall).
Overhung length: 60mm
Work dia.:φ60
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Electrode
Copper (Cu)
—
RNMM-120060U-S12C
RNM-120-R03, JC8003
n=3,000min
-1
, Vc=113m/min
Vf=1,000mm/min, f=0.3mm/rev
0.5mm
5.8mm
Water soluble
Vertical MC
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Finished entire job for 5 hours by 1 insert
and still able to continue. Reduced the
polishing process by improved surface
quality.
Achieved 3 times faster feed speed than
competitor A
Achieved 100m tool life and reduced
machining time compared with
competitor’s solid carbide end mill.
Tooling by DIJET
C201
Indexable Tools
C202
Tooling by DIJET
Indexable Tools
RNM
TYPE
Mirror Radius
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
■ CASE STUDIES
4. High speed and high accuracy machining
Finishing for inner side wall
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
5. Replacement of solid carbide ball nose end mill with Mirror radius
Bottom face
finishing
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Injection mold for door inner panel
S55C
—
RNML-250150S-S25
RNM-250-R10, JC8015
5,000min
-1
, 393m/min
2,500mm/min, 0.5mm/rev
0.5mm
0.1mm
Dry cut
Double column MC
Clutch case
Aluminium alloy (ADC)
—
RNMM-160100S-S16
RNM-160-R10, JC8015
5,000min
-1
, 251m/min
1,200mm/min
0.70.5mm 2pass
10mm
Wet cutting
Vertical MC
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Achieved excellent surface accuracy with
1.7 times higher cutting speed. Deflection
was below 0.005mm. RNM could finish
entire job by single process.
2 times higher feed speed than exisiting
solid carbide end mill. Observed smoother
cutting and better surface roughness.
HRM
TYPE
Mirror Radius
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Electric par ts
S50C
−
RNMS-060015U-S06C
HRM-060-R15, JC8015
n=8,000min
-1
, Vc=150m/min
Vf=6,400mm/min, f=0.8mm/rev
0.2mm
0.2mm
Water soluble (External)
Vertical MC
Overhung length: 285mm
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Injection mold
Pre hardened steel
28HRC
RNMM-160070S-S16C
HRM-160-R30, JC8015
3,600min
-1
, 181m/min
4,000mm/min, 1.1mm/rev
0.5mm
(30’ ramping until 70mm)
8mm
Air blow
Horizontal MC (22kW)
■ CASE STUDIES
6. Replacement of solid carbide ball nose end mill with Mirror radius
7. Improved efficiency on mold steel
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
3.3 times more productivity and
1.2 times longer tool life than exisiting
solid carbide ball nose end mill.
Reduced the machining time 1/2 of the
competitor’s.
Less vibration and stable machining
Tooling by DIJET
C203
Indexable Tools
C204
Tooling by DIJET
Indexable Tools
RNM
TYPE
Mirror Radius
Work
Materials
Insert
Grades
Cutting
speed
Vc
(m/min)
Nominal feed rate: f (mm/rev)
Maximum
a
p or
a
e (mm)
Tool dia. Dc (mm)
6 8 10 12/13 16/17 20/21 25/26 30 32
Grey cast iron
(FC250, FC300)
160~260HB
JC8003
DH103
JC8015
250 0.25 0.35 0.4 0.45 0.5 0.5 0.5 0.5 0.5
0.2 0.3 0.3 0.4 0.5 0.7 0.8 1. 0 1. 0
Nodular cast iron
(FCD600, FCD700)
170~300HB
JC8003
DH103
JC8015
200 0.2 0.3 0.35 0.35 0.4 0.4 0.4 0.4 0.4
0.2 0.3 0.3 0.3 0.4 0.5 0.6 0.8 0.8
Carbon steel
(S50C, S55C)
180~280HB
JC8003
DH103
JC8015
200 0.2 0.3 0.35 0.35 0.4 0.4 0.4 0.4 0.4
0.2 0.3 0.3 0.3 0.4 0.5 0.6 0.8 0.8
Low alloy steel
(SCM440)
180~280HB
JC8003
DH103
JC8015
180 0.26 0.28 0.32 0.32 0.36 0.36 0.36 0.36 0.36
0.2 0.3 0.3 0.3 0.4 0.5 0.6 0.8 0.8
Mold steel
(HPM, NAK)
280~400HB
JC8003
DH103
JC8015
150 0.18 0.25 0.28 0.28 0.32 0.32 0.32 0.32 0.32
0.2 0.3 0.3 0.3 0.4 0.5 0.6 0.8 0.8
Tool & Die steel
(SKD61, SKD11)
180~255HB
JC8003
DH103
JC8015
150 0.18 0.25 0.28 0.28 0.32 0.32 0.32 0.32 0.32
0.2 0.3 0.3 0.3 0.4 0.5 0.6 0.8 0.8
Hardened die steel
(SKD61, SKD11)
40~55HRC
JC8003
DH103 80 0.13 0.2 0.23 0.23 0.25 0.25 0.25 0.25 0.25
0.2 0.3 0.3 0.3 0.3 0.4 0.5 0.6 0.6
Stainless steel
(SUS304, SUS316)
150~250HB
JC8003
DH103
JC8015
130 0.13 0.2 0.23 0.23 0.25 0.25 0.25 0.25 0.25
0.2 0.3 0.3 0.3 0.4 0.5 0.6 0.8 0.8
Copper alloy
80~150HB
JC8003
DH103
KT9
250 0.25 0.35 0.4 0.4 0.5 0.5 0.5 0.5 0.5
0.3 0.4 0.5 0.6 0.8 1. 0 1. 2 1. 6 1. 6
Aluminium alloy
30~100HB
JC8003
DH103
KT9
300 0.25 0.35 0.4 0.4 0.5 0.5 0.5 0.5 0.5
0.3 0.4 0.5 0.6 0.8 1. 0 1. 2 1. 6 1. 6
Graphite
JC8003
DH103
JC10000
300
0.25 0.35 0.4 0.4 0.5 0.5 0.5 0.5 0.5
0.3 0.4 0.5 0.6 0.8 1. 0 1. 2 1. 6 1. 6
■ RECOMMENDED CUTTING CONDITIONS
● RNM type insert
★ Instructions for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Please use torque wrenches to tighten the clamp screw.
Recommend to use Torque control wrenches (C180)
See the right table for recommended tightening torque.
Note) This data is applicable to short series tools and middle series tools.
Dimensions (mm)
(N・m)
0.5
0.9
1.2
2.0
3.0
4.0
5.0
6.0
6.0
φ
Dc
Recommended torque
6
8
10
12
16
20
25
30
32
HRM / FRM
TYPE
Mirror Radius
Work
Materials
Insert
Grades
Tool dia. (mm)
φ
6
×
R1.5
φ
8
×
R2/
φ
9
×
R2
ℓ
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
15 2.1 0.20 9,000 8,000 20 2.8 0.40 7,500 8,200
30 2.1 0.15 9,000 7,200 40 2.8 0.40 7,500 6,750
− − − − − 60 2.8 0.25 7,500 6,750
− − − − − 80 2.8 0.20 7,500 6,750
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8015
15 2.1 0.20 8,500 7,600 20 2.8 0.40 7, 10 0 7,800
30 2.1 0.15 8,500 6,800 40 2.8 0.40 7, 100 6,400
− − − − − 60 2.8 0.25 7, 100 6,400
− − − − − 80 2.8 0.20 7, 100 6,400
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
15 2.1 0.20 8,500 7,600 20 2.8 0.40 7, 10 0 7,800
30 2.1 0.15 8,500 6,800 40 2.8 0.40 7, 100 6,400
− − − − − 60 2.8 0.25 7, 100 6,400
− − − − − 80 2.8 0.20 7, 100 6,400
Stainless steel
SUS304
Below 250HB
JC8015
15 2.1 0.20 8,000 6,400 20 2.8 0.40 6,700 7,300
30 2.1 0.15 8,000 5,600 40 2.8 0.40 6,700 6,000
− − − − − 60 2.8 0.25 6,700 6,000
− − − − − 80 2.8 0.20 6,700 6,000
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8015
15 2.1 0.15 6,900 5,500 20 2.8 0.20 6,000 6,600
30 2.1 0.10 6,900 4,800 40 2.8 0.20 6,000 4,800
− − − − − 60 2.8 0.15 6,000 4,800
− − − − − 80 2.8 0.10 6,000 4,800
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
15 2.1 0.20 7,400 6,600 20 2.8 0.40 6,400 7,600
30 2.1 0.15 7,400 5,900 40 2.8 0.40 6,400 5,700
− − − − − 60 2.8 0.25 6,400 5,700
− − − − − 80 2.8 0.20 6,400 5,700
Depth of cut adjustment
by corner radius
a
p ratio
Corner
radius
R0.5 ap
×
0.65
Corner
radius
R0.5 ap
×
0.60
R1 ap
×
0.80 R1 ap
×
0.70
R1.5 ap
×
1. 0 R2 ap
×
1. 0
※ Recommend to reduce depth of cut ap according to above table with keeping feed speed
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed,
n
: Spindle speed, V
f
: Feed speed
※ Recommended to reduce depth of cut ap by corner radius with keeping feed speed
V
f. (Refer the below table)
■ RECOMMENDED CUTTING CONDITIONS
● HRM, FRM type insert + Carbide shank holder (C-Body)
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf.
6) In case of good surface requirement, recommend to reduce feed speed.
7) In case of ramping, ramping angle up to 2° 30′ is recommended.
8) In case of slotting with overhung length exceeding 5 x Dc, recommend to reduce depth of cut and feed speed.
NOTE
★ Instructions for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Please use torque wrenches to tighten the clamp screw.
Recommend to use Torque control wrenches (C180)
See the right table for recommended tightening torque.
Dimensions (mm)
(N・m)
0.5
0.9
1.2
2.0
3.0
4.0
φ
Dc
Recommended torque
6
8
10
12
16
20
Tooling by DIJET
C205
Indexable Tools
C206
Tooling by DIJET
Indexable Tools
HRM / FRM
TYPE
Mirror Radius
Work
Materials
Insert
Grades
Tool dia. (mm)
φ10×R2/φ11×R2 φ12×R2/φ13×R2
ℓ
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
25 4.2 0.40 6,000 7,200 30 5.6 0.50 5,000 6,000
50 4.2 0.40 6,000 6,000 60 5.6 0.40 5,000 5,000
75 4.2 0.25 6,000 6,000 90 5.6 0.25 5,000 5,000
100 4.2 0.20 6,000 6,000 120 5.6 0.20 5,000 5,000
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8015
25 4.2 0.40 5,700 6,800 30 5.6 0.40 4,700 5,600
50 4.2 0.40 5,700 5,700 60 5.6 0.40 4,700 4,700
75 4.2 0.25 5,700 5,700 90 5.6 0.25 4,700 4,700
100 4.2 0.20 5,700 5,700 120 5.6 0.20 4,700 4,700
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
25 4.2 0.40 5,700 6,800 30 5.6 0.40 4,700 5,600
50 4.2 0.40 5,700 5,700 60 5.6 0.40 4,700 4,700
75 4.2 0.25 5,700 5,700 90 5.6 0.25 4,700 4,700
100 4.2 0.20 5,700 5,700 120 5.6 0.20 4,700 4,700
Stainless steel
SUS304
Below 250HB
JC8015
25 4.2 0.40 5,400 6,400 30 5.6 0.40 4,500 5,400
50 4.2 0.40 5,400 5,400 60 5.6 0.40 4,500 4,500
75 4.2 0.25 5,400 5,400 90 5.6 0.25 4,500 4,500
100 4.2 0.20 5,400 5,400 120 5.6 0.20 4,500 4,500
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8015
25 4.2 0.20 4,700 5,600 30 5.6 0.20 4,000 4,800
50 4.2 0.20 4,700 4,700 60 5.6 0.20 4,000 4,000
75 4.2 0.15 4,700 4,700 90 5.6 0.15 4,000 4,000
100 4.2 0.10 4,700 4,700 120 5.6 0.10 4,000 4,000
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
25 4.2 0.40 5,100 6,100 30 5.6 0.40 4,200 5,000
50 4.2 0.40 5,100 5,100 60 5.6 0.40 4,200 4,200
75 4.2 0.25 5,100 5,100 90 5.6 0.25 4,200 4,200
100 4.2 0.20 5,100 5,100 120 5.6 0.20 4,200 4,200
Depth of cut adjustment
by corner radius
(
a
p ratio)
Corner
radius
R0.5
ap
×
0.60
Corner
radius
R0.5
ap
×
0.60
R1
ap
×
0.70 R1
ap
×
0.70
R2
ap
×
1.0 R1.5
ap
×
0.85
R2
ap
×
1.0
※ Recommend to reduce depth of cut ap according to above table with keeping feed speed
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed,
n
: Spindle speed, V
f
: Feed speed
■ RECOMMENDED CUTTING CONDITIONS
● HRM, FRM type insert + Carbide shank holder (C-Body)
※ Recommended to reduce depth of cut ap by corner radius with keeping feed speed
V
f. (Refer the below table)
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf.
6) In case of good surface requirement, recommend to reduce feed speed.
7) In case of ramping, ramping angle up to 2° 30′ is recommended.
8) In case of slotting with overhung length exceeding 5 x Dc, recommend to reduce depth of cut and feed speed.
NOTE
★ Instructions for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Please use torque wrenches to tighten the clamp screw.
Recommend to use Torque control wrenches (C180)
See the right table for recommended tightening torque.
Dimensions (mm)
(N・m)
0.5
0.9
1.2
2.0
3.0
4.0
φ
Dc
Recommended torque
6
8
10
12
16
20
HRM / FRM
TYPE
Mirror Radius
Work
Materials
Insert
Grades
Tool dia. (mm)
φ16×R3/φ17×R3 φ20×R3/φ22×R3
ℓ
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
a
e
(mm)
a
p
(mm)
n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
35 7. 0 0.60 3,800 4,500 40 9.8 0.60 3,000 3,600
80 7. 0 0.60 3,800 3,800 100 9.8 0.60 3,000 3,000
120 7. 0 0.40 3,800 3,800 150 9.8 0.40 3,000 3,000
160 7. 0 0.30 3,800 3,800 200 9.8 0.30 3,000 3,000
Mold steel
HPM7, PX5, NAK80, P20
(1.2311, P20)
30-43HRC
JC8015
35 7. 0 0.60 3,500 4,200 40 9.8 0.60 2,800 3,300
80 7. 0 0.60 3,500 3,500 100 9.8 0.60 2,800 2,800
120 7. 0 0.40 3,500 3,500 150 9.8 0.40 2,800 2,800
160 7. 0 0.30 3,500 3,500 200 9.8 0.30 2,800 2,800
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
35 7. 0 0.60 3,500 4,200 40 9.8 0.60 2,800 3,300
80 7. 0 0.60 3,500 3,500 100 9.8 0.60 2,800 2,800
120 7. 0 0.40 3,500 3,500 150 9.8 0.40 2,800 2,800
160 7. 0 0.30 3,500 3,500 200 9.8 0.30 2,800 2,800
Stainless steel
SUS304
Below 250HB
JC8015
35 7. 0 0.60 3,400 4,000 40 9.8 0.60 2,700 3,200
80 7. 0 0.60 3,400 3,400 100 9.8 0.60 2,700 2,700
120 7. 0 0.40 3,400 3,400 150 9.8 0.40 2,700 2,700
160 7. 0 0.30 3,400 3,400 200 9.8 0.30 2,700 2,700
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
40-50HRC
JC8015
35 7. 0 0.30 3,000 3,600 40 9.8 0.30 2,400 2,800
80 7. 0 0.30 3,000 3,000 100 9.8 0.30 2,400 2,400
120 7. 0 0.25 3,000 3,000 150 9.8 0.25 2,400 2,400
160 7. 0 0.20 3,000 3,000 200 9.8 0.20 2,400 2,400
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
35 7. 0 0.60 3,200 3,800 40 9.8 0.60 2,500 3,000
80 7. 0 0.60 3,200 3,200 100 9.8 0.60 2,500 2,500
120 7. 0 0.40 3,200 3,200 150 9.8 0.40 2,500 2,500
160 7. 0 0.30 3,200 3,200 200 9.8 0.30 2,500 2,500
Depth of cut adjustment
by corner radius
(
a
p ratio)
Corner
radius
R1
ap
×
0.50
Corner
radius
R1
ap
×
0.50
R1.5
ap
×
0.60 R1.5
ap
×
0.60
R2
ap
×
0.75 R2
ap
×
0.75
R3
ap
×
1.0 R3
ap
×
1.0
※ Recommend to reduce depth of cut ap according to above table with keeping feed speed
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed,
n
: Spindle speed, V
f
: Feed speed
■ RECOMMENDED CUTTING CONDITIONS
● HRM, FRM type insert + Carbide shank holder (C-Body)
※ Recommended to reduce depth of cut ap by corner radius with keeping feed speed
V
f. (Refer the below table)
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed
and feed speed.
4) Use air blow to flush the chips out.
5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf.
6) In case of good surface requirement, recommend to reduce feed speed.
7) In case of ramping, ramping angle up to 2° 30′ is recommended.
8) In case of slotting with overhung length exceeding 5 x Dc, recommend to reduce depth of cut and feed speed.
NOTE
★ Instructions for mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole and location face.
3. Change the clamp screw when the screw gets worn out.
4. Please use torque wrenches to tighten the clamp screw.
Recommend to use Torque control wrenches (C180)
See the right table for recommended tightening torque.
Dimensions (mm)
(N・m)
0.5
0.9
1.2
2.0
3.0
4.0
φ
Dc
Recommended torque
6
8
10
12
16
20
Tooling by DIJET
C207
Indexable Tools
C208
Tooling by DIJET
Indexable Tools
FRM
TYPE
Mirror Radius
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
φ
8
φ
10
φ
12
n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
300 11,940 3,580 9,550 2,860 7,960 2,380
ap (mm)
0.20 0.25 0.30
ae (mm)
0.08 0.10 0.12
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
300 11,940 3,580 9,550 2,860 7,960 2,380
ap (mm)
0.20 0.25 0.30
ae (mm)
0.08 0.10 0.12
Stainless steel
SUS304
Below 250HB
JC8015
280 11,150 3,350 8,910 2,670 7,420 2,220
ap (mm)
0.20 0.25 0.30
ae (mm)
0.08 0.10 0.12
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
300 11,940 3,580 9,550 2,860 7,960 2,380
ap (mm)
0.20 0.25 0.30
ae (mm)
0.08 0.10 0.12
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
280 11,150 3,350 8,910 2,670 7,420 2,220
ap (mm)
0.20 0.25 0.30
ae (mm)
0.08 0.10 0.12
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
250 9,950 1,000 7,960 800 6,630 800
ap (mm)
0.20 0.25 0.30
ae (mm)
0.08 0.10 0.12
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
200 7,950 800 6,360 640 5,300 640
ap (mm)
0.20 0.25 0.30
ae (mm)
0.08 0.10 0.12
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
350 13,930 4,180 11,140 3,900 9,280 3,710
ap (mm)
0.20 0.25 0.30
ae (mm)
0.10 0.15 0.20
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed, V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed
Overhung length
ℓ/Dc
~3Dc
3Dc or less
3Dc~5Dc
Over 3Dc, up to 5Dc
5Dc~10Dc
Over 5Dc, up to 10Dc
(m/min)
Vc
100%
V
f
(mm/min)
100%
70% 70%
50% 50%
1) The cutting parameters to be adjusted according to the machine rigidity
or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of overhung length over 3 x Dc, cutting speed and feed speed to
be reduced according to the right table.
4) Use air blow to flash out the chips out.
NOTE
■ RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
● FRM type insert + Carbide shank holder (C-Body)
FRM
TYPE
Mirror Radius
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
φ16 φ20 φ21
n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
300 5,970 2,390 4,770 1,910 4,550 1,820
ap (mm)
0.40 0.50 0.50
ae (mm)
0.16 0.20 0.10
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
300 5,970 2,390 4,770 1,910 4,550 1,820
ap (mm)
0.40 0.50 0.50
ae (mm)
0.16 0.20 0.10
Stainless steel
SUS304
Below 250HB
JC8015
280 5,570 2,230 4,560 1,820 4,240 1,700
ap (mm)
0.40 0.50 0.50
ae (mm)
0.16 0.20 0.10
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
300 5,970 2,390 4,770 1,910 4,550 1,820
ap (mm)
0.40 0.50 0.50
ae (mm)
0.16 0.20 0.10
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
280 5,570 1,670 4,560 1,370 4,240 1,270
ap (mm)
0.40 0.50 0.50
ae (mm)
0.16 0.20 0.10
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
250 4,970 750 3,980 600 3,790 570
ap (mm)
0.40 0.50 0.50
ae (mm)
0.16 0.20 0.10
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
200 3,980 600 3,180 480 3,000 450
ap (mm)
0.40 0.50 0.50
ae (mm)
0.16 0.20 0.10
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
350 6,960 3,480 5,570 3,340 5,300 3,180
ap (mm)
0.40 0.50 0.50
ae (mm)
0.20 0.25 0.20
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed, V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed
Overhung length
ℓ/Dc
~3Dc
3Dc or less
3Dc~5Dc
Over 3Dc, upto5Dc
5Dc~10Dc
Over 5Dc, upto 10Dc
(m/min)
Vc
100%
V
f
(mm/min)
100%
70% 70%
50% 50%
1) The cutting parameters to be adjusted according to the machine rigidity
or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of overhung length over 3 x Dc, cutting speed and feed speed to
be reduced according to the right table.
4) Use air blow to flash out the chips out.
NOTE
■ RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
● FRM type insert + Carbide shank holder (C-Body)
Tooling by DIJET
C209
Indexable Tools
C210
Tooling by DIJET
Indexable Tools
FRM
TYPE
Mirror Radius
■ RECOMMENDED CUTTING CONDITIONS / SIDE FACE FINISHING
● FRM type insert + Carbide shank holder (C-Body)
Overhung length
ℓ/Dc
~3Dc
3Dc or less
3Dc~5Dc
Over 3Dc, up to 5Dc
5Dc~10Dc
Over 5Dc, up to 10Dc
(m/min)
Vc
100%
V
f
(mm/min)
100%
70% 70%
50% 50%
1) The cutting parameters to be adjusted according to the machine rigidity
or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of overhung length over 3 x Dc, cutting speed and feed speed to
be reduced according to the right table.
4) Use air blow to flash out the chips out.
NOTE
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
φ25 φ30 φ32
n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
300 3,820 1,530 3,180 1,270 2,980 1,190
ap (mm)
0.80 1. 0 1. 2
ae (mm)
0.10 0.10 0.10
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
300 3,820 1,530 3,180 1,270 2,980 1,190
ap (mm)
0.80 1. 0 1. 2
ae (mm)
0.10 0.10 0.10
Stainless steel
SUS304
Below 250HB
JC8015
280 3,560 1,420 2,970 1,190 2,780 1,110
ap (mm)
0.80 1. 0 1. 2
ae (mm)
0.10 0.10 0.10
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
300 3,820 1,530 3,180 1,270 2,980 1,190
ap (mm)
0.80 1. 0 1. 2
ae (mm)
0.10 0.10 0.10
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
280 3,560 1,070 2,970 890 2,780 830
ap (mm)
0.80 1. 0 1. 2
ae (mm)
0.10 0.10 0.10
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
250 3,180 480 2,650 400 2,480 370
ap (mm)
0.60 0.80 1. 0
ae (mm)
0.10 0.10 0.10
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
200 2,540 380 2,120 320 1,990 300
ap (mm)
0.60 0.80 1. 0
ae (mm)
0.10 0.10 0.10
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
350 4,450 2,670 3,710 2,230 3,480 2,090
ap (mm)
0.80 1. 0 1. 2
ae (mm)
0.20 0.20 0.20
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed, V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed
FRM
TYPE
Mirror Radius
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
φ8φ10 φ12
n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
260 10,340 3,100 8,280 2,480 6,900 2,070
ap (mm)
0.15 0.15 0.20
ae (mm)
1. 0 1. 2 1. 5
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
260 10,340 3,100 8,280 2,480 6,900 2,070
ap (mm)
0.15 0.15 0.20
ae (mm)
1. 0 1. 2 1. 5
Stainless steel
SUS304
Below 250HB
JC8015
240 9,550 2,860 7,640 2,290 6,360 1,900
ap (mm)
0.15 0.15 0.20
ae (mm)
1. 0 1. 2 1. 5
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
260 10,340 3,100 8,280 2,480 6,900 2,060
ap (mm)
0.15 0.15 0.20
ae (mm)
1. 0 1. 2 1. 5
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
240 9,550 2,860 7,640 2,290 6,360 1,900
ap (mm)
0.15 0.15 0.20
ae (mm)
1. 0 1. 2 1. 5
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
190 7,560 760 6,050 610 5,040 600
ap (mm)
0.10 0.10 0.15
ae (mm)
0.70 0.90 1. 1
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
130 5,170 520 4,140 410 3,450 410
ap (mm)
0.10 0.10 0.15
ae (mm)
0.60 0.90 1. 2
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
300 11,940 3,580 9,450 3,310 7,960 3,180
ap (mm)
0.15 0.15 0.20
ae (mm)
1. 2 1. 5 1. 8
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed, V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed
Overhung length
ℓ/Dc
~3Dc
3Dc or less
3Dc~5Dc
Over 3Dc, up to 5Dc
5Dc~10Dc
Over 5Dc, up to 10Dc
(m/min)
Vc
100%
V
f
(mm/min)
100%
70% 70%
50% 50%
1) The cutting parameters to be adjusted according to the machine rigidity
or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of overhung length over 3 x Dc, cutting speed and feed speed to
be reduced according to the right table.
4) Use air blow to flash out the chips out.
NOTE
■ RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
● FRM type insert + Carbide shank holder (C-Body)
Tooling by DIJET
C211
Indexable Tools
C212
Tooling by DIJET
Indexable Tools
FRM
TYPE
Mirror Radius
Work
Materials
Insert
Grades Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
φ16 φ20 φ21
n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
260 5,170 2,070 4,140 1,660 3,940 1,570
ap (mm)
0.20 0.20 0.20
ae (mm)
2.0 2.5 2.5
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
260 5,170 2,070 4,140 1,660 3,940 1,570
ap (mm)
0.20 0.20 0.20
ae (mm)
2.0 2.5 2.5
Stainless steel
SUS304
Below 250HB
JC8015
240 4,770 1,910 3,810 1,520 3,640 1,450
ap (mm)
0.20 0.20 0.20
ae (mm)
2.0 2.5 2.5
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
260 5,170 2,070 4,140 1,660 3,940 1,570
ap (mm)
0.20 0.20 0.20
ae (mm)
2.0 2.5 2.5
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
240 4,770 1,430 3,810 1,140 3,640 1,090
ap (mm)
0.20 0.20 0.20
ae (mm)
2.0 2.5 2.5
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
190 3,780 570 3,020 450 2,880 430
ap (mm)
0.15 0.15 0.15
ae (mm)
1. 4 1. 8 1. 8
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
130 2,590 390 2,070 310 1,970 290
ap (mm)
0.15 0.15 0.15
ae (mm)
1. 2 1. 5 1. 5
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
300 5,970 2,390 4,770 1,910 4,550 1,820
ap (mm)
0.20 0.20 0.20
ae (mm)
2.4 3.0 3.0
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed, V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed
Overhung length
ℓ/Dc
~3Dc
3Dc or less
3Dc~5Dc
Over 3Dc, up to 5Dc
5Dc~10Dc
Over 5Dc, up to 10Dc
(m/min)
Vc
100%
V
f
(mm/min)
100%
70% 70%
50% 50%
1) The cutting parameters to be adjusted according to the machine rigidity
or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of overhung length over 3 x Dc, cutting speed and feed speed to
be reduced according to the right table.
4) Use air blow to flash out the chips out.
NOTE
■ RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
● FRM type insert + Carbide shank holder (C-Body)
FRM
TYPE
Mirror Radius
Overhung length
ℓ/Dc
~3Dc
3Dc or less
3Dc~5Dc
Over 3Dc, up to 5Dc
5Dc~10Dc
Over 5Dc, up to 10Dc
(m/min)
Vc
100%
V
f
(mm/min)
100%
70% 70%
50% 50%
1) The cutting parameters to be adjusted according to the machine rigidity
or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of overhung length over 3 x Dc, cutting speed and feed speed to
be reduced according to the right table.
4) Use air blow to flash out the chips out.
NOTE
■ RECOMMENDED CUTTING CONDITIONS / BOTTOM FACE FINISHING
● FRM type insert + Carbide shank holder (C-Body)
Work
Materials
Insert
Grades
Type of
machining
Cutting
speed
Vc
(m/min)
Tool dia. (mm)
φ25 φ30 φ32
n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min) n
(min
-1
)
V
f
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
JC8015
260 3,310 1,320 2,750 1,100 2,580 1,030
ap (mm)
0.20 0.20 0.20
ae (mm)
3.0 4.0 4.2
Die steel
SKD61, SKD11
(1.2344, 1.2379)
Below 255HB
JC8015
260 3,310 1,320 2,750 1,100 2,580 1,030
ap (mm)
0.20 0.20 0.20
ae (mm)
3.0 4.0 4.2
Stainless steel
SUS304
Below 250HB
JC8015
240 3,050 1,220 2,540 1,020 2,380 950
ap (mm)
0.20 0.20 0.20
ae (mm)
3.0 4.0 4.2
Mold steel
HPM7, PX5, P20
(1.2311, P20)
30-36HRC
JC8015
DH102
260 3,310 1,320 2,750 1,100 2,580 1,030
ap (mm)
0.20 0.20 0.20
ae (mm)
3.0 4.0 4.2
Mold steel
NAK80, HPM1, P21
(1.2311, P21)
38-43HRC
DH102
240 3,050 910 2,540 760 2,380 710
ap (mm)
0.20 0.20 0.20
ae (mm)
3.0 4.0 4.2
Hardened die steel
SKD61, DAC, DHA
(1.2344, 1.2379)
42-52HRC
DH102
190 2,420 360 2,010 300 1,890 280
ap (mm)
0.15 0.15 0.15
ae (mm)
2.2 2.7 2.8
Hardened die steel
SKD11, SLD, DC11
(1.2344, 1.2379)
55-62HRC
DH102
130 1,650 250 1,380 200 1,290 190
ap (mm)
0.15 0.15 0.15
ae (mm)
1. 8 2.2 2.3
Grey & Nodular
cast iron
FC, FCD (GG, GGG)
Below 300HB
JC8015
DH102
300 3,820 1,900 3,180 1,590 2,980 1,490
ap (mm)
0.20 0.20 0.20
ae (mm)
3.0 4.0 4.2
ℓ: Overhung length,
a
p
: Depth of cut,
a
e
: Pick feed, V
c
: Cutting speed,
n
: Spindle speed, V
f
: Feed speed
Tooling by DIJET
C213
Indexable Tools
C214
Tooling by DIJET
Indexable Tools
DUM
TYPE
Under Cutter
Side relief cutting for blanking dies and shearing dies.
R6 corner radius insert can reduce the risk of cracking
at edge of dies after hardening.
DUM-6R
type
(Straight shank)
r
DUM-W R
type
(Straight shank with corner radius)
DUM-6R type (Straight shank)
DUM-MT type (MT shank)
DUM-W R type
(Straight shank with corner radius)
s
L
Cat. No.
Stock
DUM-25023S20-W2R
DUM32034S25-6R
DUM32050S25-6R
*C Body
Carbide shank
DUM320184T-MT5
DUM-32033S25-W6R
DUM36038S32-6R
DUM36050S32-6R
DUM40040S32-6R
DUM40052S32-6R
DUM50020S42-6R
DUM50036S42-6R
DUM50050S42-6R
DUM-50055S42-W6R
No. of Applicable Inserts
Bottom
Side
R
1
1
2
Shank
Side
L
1
1
1
1
1
1
1
2
2
2
2
2
2
Peripheral
3
5
3
1
3
5
8
10
2
6
10
8
Dc
25
32
36
40
50
r
R2
R6
Note) 1. All cutters are supplied without inserts.
2. Please refer page C216 for recommended cutting conditions.
Dimensions (mm)
2
23.5
34
50
34
33
38
50
40
52
20
36
50
55.7
48.5
83
184
58
89
101
91
103
70
87
107
90
201.5
167
136
192
161
149
159
147
180
163
143
160
L D
1
250
19.3
24.5
24.5
24.5
24.5
320
31
250 31.5
41
40
40
41
Ds
20
25
Md
MT5
25
32
32
42
M20×2.5
BODY
Insert with
corner radius
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Under Cutter
DUM
TYPE
Applicable
holders
DUM-6R
type
DUM-MT5
type
DUM-W2R
type
DUM-W6R
type
Applicable inserts
Bottom side（R）
ー
ZPMT13T320R
APGW150360R
Shank side（L）
APGW150360L
ZPMT13T320L
APGW150360L
Note) All cutters are supplied without inserts.
Peripheral
SPGA090304
or
SPMA090304
Parts
Clamp screw
DSW-4085
DSW-307
DSW-4085
Clamp screw
DSW-4085
DSW-307
Wrench
A-15T
A-10
A-15T
Recommended torque
（N・m）
3.6
1.4
■ PARTS
Cat. No.
SPGA090304
SPMA090304
APGW150360L
APGW150360R
ZDMT13T320L
ZPMT13T320R
PVD coated
JC5015
●
●
●
●
JC5040
●
●
●
●
●
A
9.525
9.525
9.525
9.525
12.9
13.3
Dimensions (mm)
B
－
－
15
15
7.938
7.938
T
3.18
3.18
3.18
3.18
3.97
3.97
rε
0.4
0.4
6.0
6.0
2.0
2.0
α °
11°
11°
11°
11°
15°
11°
Fig.
1
1
2
3
4
5
Fig.1 Peripheral insert
Fig.3 Bottom side insert
Fig.5 Bottom side insert
Fig.2 Shank side insert
r
ε
Fig.4 Shank side insert
■ INSERTS
10 inserts per case
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
Tooling by DIJET
C215
Indexable Tools
C216
Tooling by DIJET
Indexable Tools
DUM
TYPE
Under Cutter
Tool dia.
φDc (mm)
25
32
36
40
50
Work Materials
Max. depth of cut
Cutting conditions
n
(min
–1
)
v
f
(min/min)
n
(min
–1
)
v
f
(min/min)
n
(min
–1
)
v
f
(min/min)
n
(min
–1
)
v
f
(min/min)
n
(min
–1
)
v
f
(min/min)
(mm)
Cast iron（FC, FCD）
a
p=1Dc,
a
e=1mm
1,000
350
800
300
700
280
800
450
700
420
a
p=1Dc,
a
e=2mm
n
: Spindle speed, Vf: Feed speed,
a
p: Axial depth of cut,
a
e: Radial depth of cut
—
—
650
170
570
150
640
290
570
280
Die steel（SKD）
a
p=1Dc,
a
e=1mm
900
270
600
170
620
190
720
350
640
350
a
p=1Dc,
a
e=2mm
—
—
—
—
530
110
560
200
510
220
■ RECOMMENDED CUTTING CONDITIONS
Under Cutter
DUM
TYPE
■ CASE STUDIES
DIE
Door
Observed smooth cutting and normal
wear on the insert after machined 4 dies.
Overhung length: 160mm
Drastically improved productivity
compared with HSS end mill.
Part name
Material
Hardness
Tool No.
Grade
Spindle
speed
Cutting
speed
Feed
speed
Feed
rate
Depth
of cut
Coolant
Part name
Material
Hardness
Tool No.
Grade
Spindle
speed
Cutting
speed
Feed
speed
Feed
rate
Depth
of cut
Coolant
Trimming die
SKD11
DUM50050S42-6R
APGW150360L, JC5040
SPGA090304, JC5040
600 (min
-1
)
94 (m/min)
200~400 (mm/min)
0.33~0.67 (mm/rev)
a
p=30 (mm),
a
e=1.5 (mm)
Dry
Trimming die
DUM-25023S20-W2R
ZPMT13T320R, JC5040
ZDMT13T320L, JC5040
1,000 (min
-1
)
78.5 (m/min)
200~400 (mm/min)
0.2~0.4 (mm/rev)
a
p=10~20 (mm),
a
e=1~1.5 (mm)
Dry
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Side relief milling
Tooling by DIJET
C217
Indexable Tools
C218
Tooling by DIJET
Indexable Tools
ALXTYPE
Aero Chipper
Possible for Highprecision & High efficient
machining forAluminium & Titanium alloys
for Aerospace parts machining.
Ramping, Shoulder milling, Slotting, Pocket milling and
Helical interpolation are possible.
Improved body durability by
ultra-rigid “G-Body”.
Internal Coolant Supply
High Precision
True 90 degrees shoulder milling up to 15 mm
D.O.C
High metal removal rate (Aluminium alloy,
Q=2,250cc/min by dia 50mm cutter). Key on the
backside of insert is for rigidity and positional
stability.
GN surface-hardening treatment on thermal resistant high strength steel gives high hardness over
65HRC and secure insert pocket and holder against thermal deformation. Improved body durability
and tool life compared with competitor‘s tool. Make it difficult to be damaged even under severe
cutting conditions. Also rust-proof and anti-welding effect is much improved.
High Efficiency
Multi-purpose
Tooling by DIJET
C219
Indexable Tools
Aero Chipper ALXTYPE
High Precision
DIJET: 11µm
CUTTING PERFORMANCE of DIJET against competitor
Accuracy on cutting edge
Accuracy comparison on cutting edge (Nominal dia.: 25)
Actual dia.(mm)
24.7 24.75 24.8 24.85 24.9 24.95 25
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Competitor B: 0.173mm
DIJET: 0.03mm
AERO CHIPPER showed much precise dimensions on insert than competitor B’sinsert.
Accuracy on cutting edge DIJET: 0.03mm, Competitor B: 0.173mm
Accuracy comparison on machined wall
(ap=15mm, fz=0.4mm/t)
Accuracy comparison on machined wall
(ap=15mm, fz=0.6mm/t)
High Precision
-
40 -30 -20 -10 0 10 20 30 40
-40 -30 -20 -10 0 10 20 30 40
Competitor B: 70µm
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
DIJET: 13µm
Competitor B: 60µm
Tool dia.: 25 (DIJET: Modular head MAL + MSN carbide shank holder)
Work material: A5056
n
=20,000 (min
-1
), Vc=1,570 (m/min),
a
p=15 (mm) (2 times),
a
e=3 (mm), Wet, Down cut
Machining accuracy
Remains Over cut (μm)
Remains
Over cut (μm)
During 15mm cutting length, AERO CHIPPER showed 4 times better accuracy.
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Measuring location (mm)
15mm
Measuring location (mm)
Measuring location (mm)
C220
Tooling by DIJET
Indexable Tools
ALXTYPE
Aero Chipper
ℓ
a
b
φDb
φDc
φd
1
φd
L
f
●: Standard stock items
□: Stock in Japan
○: Soon to be deleted
Type
Metric
Bore
Cat. No.
ALX4050R-22
ALX5063R-22
●
4
5
ϕ
Dc
50
63
L
f
Dimensions (mm)
ϕ
Db
50
50
ϕ
d
45
50
ϕ
d
1
16.5
16.5
22
22
a b
10.4
10.4
5
5
ℓ
20
20
Max.
spindle
speed
(min
-1
)
0.4
0.6
24,000
21,000
Parts
Clamp Screw
DSW-4085
Modular Head Type
Wrench
A-15T
Please refer Page B147
Clamp screw
DSW-4085
Recommended torque
(N
・
m)
3.6
Through Coolant Hole
■
BODY / FACE MILL TYPE
●
Note) 1. Please refer page
C224
-C225 for recommended cutting conditions
2. All cutters are supplied without inserts
3. Body must be modified to 1.5mm radius or 1.2mm chamfer
at corner to use 3.0mm or 3.2mm corner radius insert.
4. In case of cutting speed over 1,000m/min, please use arbor which is
balanced for high RPM. (Recommended to use Grade G6.3 arbor)
5. Body must be modified to 2.6 radius or 2.3 chamfer at corner to use
4.0mm corner radius insert.
Insert
Weight (kg)
Stock
No. of flutes
XOGT1605○○PD○R
Tooling by DIJET
C221
Indexable Tools
ALXTYPE
Aero Chipper
Through Coolant Hole
■
BODY / END MILL TYPE
Type
Regular
type
Cat. No.
Stock
No. of
flutes
ALXM1020S20
ALXM2025S25
ALXM2028S25
ALXM2032S32
ALXM2035S32
ALXM3040S32
1
2
2
2
2
3
Dimensions (mm)
ϕ
Dc
20
25
28
32
35
40
ℓ
2
35
50
50
50
50
80
ℓ
s
75
75
75
100
100
90
L
ϕ
Ds
110
125
125
150
150
170
20
25
25
32
32
32
Max.
spindle
speed
(min-1)
15,000
40,000
36,000
33,000
31,000
28,000
Insert
Parts
Clamp Screw
DSW-4075
XOGT1605
○
PD
○
R
DSW-4085
Wrench
A-15T
L
ℓsℓ
2
φDs
φDc
●
●
●
●
●
●
Modular Head Type
Please refer Page B147
Clamp screw
DSW-4075
DSW-4085
Recommended torque
(N
・
m)
3.6
3.6
Note) 1. Please refer page
C224
-C225 for recommended cutting conditions
2. All cutters are supplied without inserts
3. Body must be modified to 1.5mm radius or 1.2mm chamfer
at corner to use 3.0mm or 3.2mm corner radius insert.
4. In case of cutting speed over 1,000m/min, please use arbor which is
balanced for high RPM. (Recommended to use Grade G6.3 arbor)
5. Body must be modified to 2.6 radius or 2.3 chamfer at corner to use
4.0mm corner radius insert.
●: Standard stock items
□: Stock in Japan
○: Soon to be deleted
■ PART TO BE MODIFIED FOR MOUNTING XOGT160540PDFR TO ALX/MAL BODY
part to be machined
R2.6
to be
machined
additionally
C2.3
to be
machined
additionally
part to be machined
C222
Tooling by DIJET
Indexable Tools
ALXTYPE
Aero Chipper
●
●
●
●
●
● : Standard stock items □ : Stock in Japan ◎ : Soon to be stocked ○ : Soon to be deleted
Cat. No.
XOGT160502PDFR
XOGT160504PDFR
XOGT160508PDFR
XOGT160512PDFR
XOGT160516PDFR
XOGT160520PDFR
XOGT160525PDFR
XOGT160530PDFR
XOGT160532PDFR
XOGT160540PDFR
XOGT160502PDER
XOGT160504PDER
XOGT160530PDER
XOGT160532PDER
10 inserts per case
Tole-
rance
A
20.8
21.0
21.0
20.9
20.7
20.6
20.3
20.1
19.9
19.1
20.8
21.0
21.0
20.9
20.7
20.6
20.1
19.9
Dimensions (mm) Uncoated
B C T r
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
16.35
2.5
2.4
2.4
2.5
2.6
2.8
3.0
3.3
3.5
4.3
2.5
2.4
2.4
2.5
2.6
2.8
3.3
3.5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
0.2
0.4
0.8
1.2
1.6
2.0
2.5
3.0
3.2
0.2
0.4
0.8
1.2
1.6
2.0
3.0
3.2
FZ05
●
●
●
●
●
PVD coated
JC5118
●
●
●
●
●
●
●
●
FZ05 JC5118
■ INSERTS
r
ε
65ﾟ
BT
C
A
XOGT160508PDER
XOGT160512PDER
XOGT160516PDER
XOGT160520PDER
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
4.0
16.35
16.35
16.35
16.35
Tooling by DIJET
C223
Indexable Tools
ALXTYPE
Aero Chipper
Work size
:
580×600×760
Metal removal rate was maximum
Q=2,250cc/min. Low spindle load
and good surface roughness.
Part name
Material
Hardness
Tool No.
Grade
V
c, (n)
V
f, (f z)
a
p (mm)
a
e (mm)
Coolant
Machine
Test piece
A5052
-
ALX4050R-22
XOGT160504PDFR (FZ05)
1,885m/min (12,000min
-1
)
9,000mm/min (0.19mm/t)
5mm
50mm
Water soluble (External)
Horizontal MC
Overhung length: 100mm
Metal removal rate was maximum
Q=32cc/min. No chattering on such thin
shape work.
Part name
Material
Hardness
Tool No.
Grade
V
c, (n)
V
f, (f z)
a
p (mm)
a
e (mm)
Coolant
Machine
Aircraft parts
Ti-6Al-4V
41HRC
ALX5063R
XOGT160508PDER (JC5118)
40m/min (200min
-1
)
100mm/min (0.1mm/t)
8mm
40mm
Water soluble (External)
Vertical MC
■ CASE STUDIES
1. Pocket milling for Aluminium alloy
2.Titanium alloy (Thin shape work)
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
C224
Tooling by DIJET
Indexable Tools
ALXTYPE
Aero Chipper
L
θ°
a
p
φD
C
●
●
●
φD
h
φ
DC
φd
C
rε
φD
h
C
TE
Z
（X）
r
ε
Ramping
■
NOTE
Aluminium alloy
Tool dia.
(mm)
Max.
ramping
angle (°)
ϕ
Dc
20
25
28
32
35
40
50
63
Total
cutting
length
(mm)
°
16
11
7
6
5
4
3
L
28
41
51
65
76
91
114
153
Stainless steel
Max.
ramping
angle (°)
Total
cutting
length
(mm)
°
10
7
6
6
5
4
3
L
45
51
65
76
76
91
153
Titanium alloy
Max.
ramping
angle (°)
Total
cutting
length
(mm)
10
1)
In case of ramping, apply 70% or less feed per tooth from slotting application. (Page C225)
2)
In case of Titanium alloy and Stainless steel, feed per tooth up to 0.05mm is recommended.
3)
In case of Titanium alloy and Stainless steel, recommended wet cutting.
Helical Interpolation
Tool dia. (mm)
ϕ
Dc
20
25
28
32
35
40
50
63
Min. bore dia. (mm)
ϕ
D
h
min.
36.8
46.8
52.8
60.8
66.8
76.8
96.8
122.8
7
6
6
5
4
3
L
45
51
65
76
76
91
114
153
●
Calculation of tool pass dia.
ϕ
dc=
ϕ
D
h
−
ϕ
Dc
Tool pass dia. Bore dia. Tool dia.
●
Max. bore dia.
ϕ
Dh
=
(
ϕ
Dc−r
ϕ
−0.3)×2
●
Min.bore dia.
ϕ
Dh
=
(
ϕ
Dc−C
0.3)×2
●
Depth of cut per one circuit should not exceed max.
depth of cut ap
●
Down cutting is recommended, so tool pass rotation
should be counter clockwise.
Max. bore dia. (mm)
ϕ
D
h
max.
38.6
48.6
54.6
62.6
68.6
78.6
98.6
124.6
Helical interpolation depth/tool path rev. (mm)
15
13
12
11
11
10
10
10
Stainless steel
9
11
10
10
11
10
10
10
Titanium alloy
9
11
10
10
11
10
10
10
■
NOTE
1
)
Min. & Max. bore dia. at this table is for insert corner radius R0.4, so in case ofthe other corner radius, please
calculate Min. & Max. bore dia. according to the above table for “Calculation of tool pass dia.“
2)
In case of helical interpolation, apply 70% or less feed per tooth from slotting application (page C225).
3)
In case of Titanium alloy and Stainless steel, feed per tooth up to 0.05mm is recommended.
4)
Incase of Titanium alloy and Stainless steel, recommended wet cutting.
Insert corner radius (mm)
r
Up to R2.5
R3/R3.2
Max. drilling depth:
Z (mm)
Z
3
2
Max.
depth of
cut
(mm)
ap
8
8
8
8
8
8
8
8
■ INSTRUCTIONS FOR PROFILE MILLING
■
NOTE
1)
Do not continue ramping after drilling.
2)
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
3)
Long consecutive chips may come out in case of drilling, confirm the safe condition sufficiently.
Drilling
9
9 9
114
°
Aluminium alloy
Tooling by DIJET
C225
ALXTYPE
Aero Chipper
Work
Materials Insert
Grades
Tool dia. (mm)
50 63
ℓ
(mm) ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
ℓ
(mm)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB FZ05
100 8 35 6,300 5,040 100 8 45 5,000 5,000
150 4 35 6,300 3,020 150 4 45 5,000 3,000
200 3 35 6,300 1,760 200 3 45 5,000 1,750
Stainless steel
Below 250HB
JC5118 100 3 35 950 380 100 2 45 760 380
150 2 35 950 190 150 2 45 760 190
Titanium alloy
35-43HRC JC5118
100 8 35 380 122 100 8 45 300 120
150 4 35 380 106 150 4 45 300 105
200 2 35 380 91 200 2 45 300 90
Work
Materials
Insert
Grades
Type
of
machin-
ing
Tool dia.(mm)
20 25 28
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB
FZ05
Shoulder
Milling
12 4
14,000
2,800
12 5
12,000
4,800
12 5.6
11,000
4,400
8 14
14,000
2,520
8 18
12,000
4,320
8 20
11,000
3,960
Slotting
6 20
12,000
2,400
6 25
10,000
4,000
8 28
9,200
3,680
Stainless steel
Below250HB
JC5118
Shoulder
Milling
5 4
2,400
240
5 5
1,900
380
5 6
1,700
340
2 14
2,400
240
2 8
1,900
380
2 20
1,700
340
Slotting
2 20
2,000
100
2 25
1,600
160
2 28
1,400
140
Titaniumalloy
35-43HRC
JC5118
Shoulder
Milling
12 4
950
95
12 5
764
153
12 5.6
685
137
8 14
950
76
8 18
764
122
8 20
685
110
Slotting
6 20
800
64
6 25
640
102
8 28
570
91
Work
Materials
Insert
Grades
Type
of
machin-
ing
Tool dia.(mm)
32 35 40
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
ap
(mm)
ae
(mm) n
(min
-1
)
V
f
(mm/min)
Aluminium alloy
50-110HB
FZ05
Shoulder
Milling
12 6.4
9,500 3,800
12 7
9,000 3,600
12 8
7,800 4,680
8 22
9,500 3,420
8 25
9,000 3,240
8 28
7,800 4,210
Slotting
8 32
8,000 3,200
8 35
7,200 2,880
8 40
6,400 3,840
Stainless steel
Below250HB
JC5118
Shoulder
Milling
8 6
1,500 300
8 7
1,355 271
3 8
1,200 360
3 22
1,500 300
3 25
1,355 271
2 28
1,200 360
Slotting
2 35
1,200 120
2 35
1,100 110
1 40
1,000 150
Titanium alloy
35-43HRC
JC5118
Shoulder
Milling
12 6.4
600 120
12 7
545 109
12 8
480 144
8 22
600 96
8 25
545 87
8 28
480 115
Slotting
8 32
500 80
8 35
450 72
8 40
400 96
■ RECOMMENDED CUTTING CONDITIONS
● FACE MILL TYPE
ℓ
: Overhunglength, ap: Axialdepthofcut, ae: Widthofcut,n: Spindlespeed,Vf: Feedspeed
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. In case chatter occurrs, recommend to reduce depth of cut or spindle speed.
3. In case of full slotting, recommend to reduce spindles peed and feed speed by70% of above
figures. And depth of cut ap up to 8mm is recommended.
ap: Axial depth of cut, ae: Width of cut, n: Spindle speed, Vf: Feed speed
Note) 1
.
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2
.
In case chatter occurrs, recommend to reduce depth of cut or spindle speed.
● END MILL TYPE
Indexable Tools
Indexable Tools
C226
SDSTYPE
Tooling by DIJET
Indexable Tools
C230
Pocket Milling
■
2007-042
Shoulder Milling
Slotting
Copy Milling
Helical Interpolation
Spot Facing
Tooling by DIJET
C230
Ramping
Slotting
Pocket Milling
Drilling
Helical Interpolation
Copy Milling
Shoulder Milling
Plunging
The multi-purpose indexable end mill for intelligent
milling in all directions.
1. Ramping, plunge milling, copy milling and also drilling capability.
2. Excellent performance in opened and closed slotting, spot facing and cavity milling.
3. Large depth of cut and low cutting force at higher feed rate for high productivity.
4. Secure cutter geometry, insert geometry and grades are solutions in any operation.
5. Polished insert for Aluminium is also available.
■ Versatility of "SUPER END CHIPPER"
Super End Chipper SECTYPE
Tooling by DIJET
IndexableTools
C227
SDSTYPE
Indexable Tools
■ BODY
Cat. No.
SECM1616S16
SECM2021S20
SECM2121S20
SECM2427S25
SECM2527S25
SECM2627S25
SECM3034S32
SECM3234S32
SECM3334S32
Stock
SECML1616S15
SECML1616S16
SECML2021S20
SECML2121S20
SECML2427S25
SECML2527S25
SECML2627S25
SECML3234S32
SECML3334S32
●
●
□
□
●
□
□
●
□
●
●
●
□
□
●
□
●
□
No. of Inserts
1
1
3
3
Dimensions (mm)
φDc
16
ℓ
16
20 21
21 21
24 27
25 27
26 27
30 34.5
32 34.5
33 34.5
16 16
16 16
20 21
21 21
24 27
25 27
26 27
32 34.5
33 34.5
ℓ
1
ℓ
2
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Note) 1. All cutters are supplied without inserts.
2. Please refer page C232-C236 for recommended cutting conditions.
3. Body must be modified to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
50
55
35
60
60
40
70
70
50
30
65
65
35
70
70
40
80
50
L
φ
Ds
130 16
130
Inserts
Central
ZDMT08T208L
○
20
130
Clamp Screw
TSW-2250
ESW-206
DSW-307
TSW-408
DSW-4510H
Peripheral
ZPMT09T208R
○
ZDMT100308L
○
20
140
Recommended torque
(N
・
m)
Parts
Clamp Screw
TSW-2250
ZCMT100308R
○
ZDMT100308L
○
25
140
ESW-206
ZCMT100308R
○
ZDMT13T3
○○
L
○
25
140
ESW-206
ZPMT13T3
○○
R
○
ZDMT13T3
○○
L
○
25
150
DSW-307
ZPMT13T3
○○
R
○
ZDMT13T3
○○
L
○
32
150
DSW-307
ZPMT13T3
○○
R
○
ZPMT150408L
○
32
150
ZPMT160408R
○
ZPMT1604
○○
L
○
32
150 15
150
DSW-307
TSW-408
ZPMT1604
○○
R
○
ZPMT1604
○○
L
○
16
150
TSW-408
ZPMT1604
○○
R
○
ZDMT08T208L
○
ZDMT08T208L
○
20
150
ZPMT09T208R
○
ZPMT09T208R
○
ZDMT100308L
○
20
180
TSW-408
0.6
0.9
1.4
3.1
6.0
Wrench
A-07SD
A-08SD
A-08SD
A-10
A-10
A-10
A-15
A-15
A-15
TSW-2250
A-07SD
TSW-2250
ZCMT100308R
○
ZDMT100308L
○
25
180
ESW-206
ZCMT100308R
○
ZDMT13T3
○○
L
○
25
180
ESW-206
ZPMT13T3
○○
R
○
ZDMT13T3
○○
L
○
25
190
DSW-307
ZPMT13T3
○○
R
○
ZDMT13T3
○○
L
○
32
190
DSW-307
ZPMT13T3
○○
R
○
ZPMT1604
○○
L
○
32
DSW-307
ZPMT1604
○○
R
○
ZPMT1604
○○
L
○
TSW-408
ZPMT1604
○○
R
○
TSW-408
A-07SD
A-08SD
A-08SD
A-10
A-10
A-10
A-15
A-15
Fig.
1
1
1
Modular Head Type
Please refer Page B141
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
C231
Fig.1
Fig.2
Fig.3
Fig.5
Fig.4
φDc
φDs
L
3.5°～6°
ℓ
ℓ
2
φDc
L
ℓ
1
ℓ
2
MT. No. MT. No.
L
φDc
ℓ
ℓ
2
ℓ
■BODY
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Cat. No.
Stock
Fig.
Dimensions (mm) Inserts Parts
CentralPeripheral Wrench
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
50
55
35
60
60
40
70
70
50
60
60
70
30
65
65
35
70
70
40
80
50
16
20
21
24
25
26
30
32
33
35
40
50
16
16
20
21
24
25
26
32
33
ZDMT08T208L○
ZDMT100308L○
ZDMT100308L○
ZDMT13T3○○L○
ZDMT13T3○○L○
ZDMT13T3○○L○
ZPMT150408L○
ZPMT1604○○L○
ZPMT1604○○L○
ZPMT1805○○L
ZPMT2005○○L
ZPMT1805○○L
ZDMT08T208L○
ZDMT08T208L○
ZDMT100308L○
ZDMT100308L○
ZDMT13T3○○L○
ZDMT13T3○○L○
ZDMT13T3○○L○
ZPMT1604○○L○
ZPMT1604○○L○
ZPMT09T208R○
ZCMT100308R○
ZCMT100308R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT160408R○
ZPMT1604○○R○
ZPMT1604○○R○
ZPMT1705○○R
ZPMT1705○○R
ZPMT1705○○R
ZPMT09T208R○
ZPMT09T208R○
ZCMT100308R○
ZCMT100308R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT1604○○R○
ZPMT1604○○R○
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
DSW-307
TSW-408
TSW-408
TSW-408
DSW-4510H
DSW-4510H
DSW-4510H
TSW-2250
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
DSW-307
TSW-408
TSW-408
130
130
130
140
140
140
150
150
150
160
160
170
150
150
150
150
180
180
180
190
190
16
20
20
25
25
25
32
32
32
32
32
42
15
16
20
20
25
25
25
32
32
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
16
21
21
27
27
27
34.5
34.5
34.5
40
40
50
16
16
21
21
27
27
27
34.5
34.5
φDc φDs
Lℓℓ
1
ℓ
2
SECM1616S16
SECM2021S20
SECM2121S20
SECM2427S25
SECM2527S25
SECM2627S25
SECM3034S32
SECM3234S32
SECM3334S32
SECM3540S32
SECM4040S32
SECM5050S42
SECML1616S15
SECML1616S16
SECML2021S20
SECML2121S20
SECML2427S25
SECML2527S25
SECML2627S25
SECML3234S32
SECML3334S32
15
13
13
3.5°～6°
3.5°～6°
3.5°～6°
φDc
φDs
ℓ
2
ℓ
L
SECTYPE
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
TSW-2250
ESW-206
DSW-307
TSW-408
DSW-4510H
0.6
0.9
1.4
3.1
6.0
Recommendedtorque
（N・m）
Clamp Screw
Super End Chipper
Central
Peripheral
Standard typeMedium long type
Note) 1. All cutters are supplied without inserts.
2. Please refer page C236-C243 for recommended cutting conditions.
3. Body must be modified to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
Please refer Page 67
Modular Head Type
No. of Inserts
Clamp Screw
Please refer Page B031
Modular Head Type
A-07SD
A-08SD
A-08SD
A-10
A-10
A-10
A-15
A-15
A-15
A-20SD
A-20SD
A-20SD
A-07SD
A-07SD
A-08SD
A-08SD
A-10
A-10
A-10
A-15
A-15
C231
Indexable Tools
Tooling by DIJET
ℓ
1
L
3.5°～6°
φDc
φDs
ℓ
ℓ
2
Super End Chipper SECTYPE
Central
Standard type Medium long type
Peripheral
C228
Tooling by DIJET
Indexable Tools
SECTYPE
Super End Chipper
Cat. No.
SECL1616S15
SECL1616S16
SECL2021S20
SECL2121S20
SECL2427S25
SECL2527S25
SECL2627S25
SECL3034S32
SECL3234S32
SECL3334S32
Stock
●
●
●
□
□
●
□
□
●
□
No. of Inserts
1 3
Dimensions (mm)
φDc
16
ℓ
16
16
16
20
21
21
21
24
27
25
27
26
27
30
ℓ
1
34.5
32
34.5
33
34.5
ℓ
2
–
–
–
–
–
–
–
–
30
L
Inserts
Central
φDs
180
75
15
180
75
ZDMT08T208L
○
16
185
35
ZDMT08T208L
○
20
185
75
ZDMT100308L
○
20
220
75
ZDMT100308L
○
25
220
40
Peripheral
ZPMT09T208R
○
ZPMT09T208R
○
ZCMT100308R
○
ZCMT100308R
○
ZDMT13T3
○○
L
○
25
220
100
–
–
Parts
Clamp Screw
TSW-2250
TSW-2250
ESW-206
ESW-206
ZPMT13T3
○○
R
○
ZDMT13T3
○○
L
○
25
180
90
DSW-307
ZPMT13T3
○○
R
○
ZDMT13T3
○○
L
○
32
230
50
ZPMT150408L
○
32
230
DSW-307
ZPMT13T3
○○
R
○
ZPMT160408R
○
ZPMT1604
○○
L
○
32
DSW-307
TSW-408
ZPMT1604
○○
R
○
ZPMT1604
○○
L
○
TSW-408
ZPMT1604
○○
R
○
TSW-408
Wrench
A-07SD
A-07SD
A-08SD
A-08SD
A-10
A-10
A-10
A-15
A-15
A-15
Fig.
1
1
1
1
1
1
1
1
1
1
Long type
Central
Peripheral
■ BODY
Clamp Screw
TSW-2250
ESW-206
DSW-307
TSW-408
DSW-4510H
Recommended torque
(N
・
m)
0.6
0.9
1.4
3.1
6.0
C231
Fig.1
Fig.2
Fig.3
Fig.5
Fig.4
φDc
φDs
L
3.5°～6°
ℓ
ℓ
2
φDc
L
ℓ
1
ℓ
2
MT. No. MT. No.
L
φDc
ℓ
ℓ
2
ℓ
■BODY
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Cat. No.
Stock
Fig.
Dimensions (mm) Inserts Parts
CentralPeripheral Wrench
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
50
55
35
60
60
40
70
70
50
60
60
70
30
65
65
35
70
70
40
80
50
16
20
21
24
25
26
30
32
33
35
40
50
16
16
20
21
24
25
26
32
33
ZDMT08T208L○
ZDMT100308L○
ZDMT100308L○
ZDMT13T3○○L○
ZDMT13T3○○L○
ZDMT13T3○○L○
ZPMT150408L○
ZPMT1604○○L○
ZPMT1604○○L○
ZPMT1805○○L
ZPMT2005○○L
ZPMT1805○○L
ZDMT08T208L○
ZDMT08T208L○
ZDMT100308L○
ZDMT100308L○
ZDMT13T3○○L○
ZDMT13T3○○L○
ZDMT13T3○○L○
ZPMT1604○○L○
ZPMT1604○○L○
ZPMT09T208R○
ZCMT100308R○
ZCMT100308R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT160408R○
ZPMT1604○○R○
ZPMT1604○○R○
ZPMT1705○○R
ZPMT1705○○R
ZPMT1705○○R
ZPMT09T208R○
ZPMT09T208R○
ZCMT100308R○
ZCMT100308R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT13T3○○R○
ZPMT1604○○R○
ZPMT1604○○R○
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
DSW-307
TSW-408
TSW-408
TSW-408
DSW-4510H
DSW-4510H
DSW-4510H
TSW-2250
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
DSW-307
TSW-408
TSW-408
130
130
130
140
140
140
150
150
150
160
160
170
150
150
150
150
180
180
180
190
190
16
20
20
25
25
25
32
32
32
32
32
42
15
16
20
20
25
25
25
32
32
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
－
16
21
21
27
27
27
34.5
34.5
34.5
40
40
50
16
16
21
21
27
27
27
34.5
34.5
φDc φDs
Lℓℓ
1
ℓ
2
SECM1616S16
SECM2021S20
SECM2121S20
SECM2427S25
SECM2527S25
SECM2627S25
SECM3034S32
SECM3234S32
SECM3334S32
SECM3540S32
SECM4040S32
SECM5050S42
SECML1616S15
SECML1616S16
SECML2021S20
SECML2121S20
SECML2427S25
SECML2527S25
SECML2627S25
SECML3234S32
SECML3334S32
15
13
13
3.5°～6°
3.5°～6°
3.5°～6°
φDc
φDs
ℓ
2
ℓ
L
SECTYPE
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
TSW-2250
ESW-206
DSW-307
TSW-408
DSW-4510H
0.6
0.9
1.4
3.1
6.0
Recommendedtorque
（N・m）
Clamp Screw
Super End Chipper
Central
Peripheral
Standard typeMedium long type
Note) 1. All cutters are supplied without inserts.
2. Please refer page C236-C243 for recommended cutting conditions.
3. Body must be modified to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
Please refer Page 67
Modular Head Type
No. of Inserts
Clamp Screw
Please refer Page B031
Modular Head Type
A-07SD
A-08SD
A-08SD
A-10
A-10
A-10
A-15
A-15
A-15
A-20SD
A-20SD
A-20SD
A-07SD
A-07SD
A-08SD
A-08SD
A-10
A-10
A-10
A-15
A-15
C231
Indexable Tools
Tooling by DIJET
ℓ
1
L
3.5°～6°
φDc
φDs
ℓ
ℓ
2
Note) 1. All cutters are supplied without inserts.
2. Please refer page C232-C236 for recommended cutting conditions.
3. Body must be modified to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
Modular Head Type
Please refer Page B141
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Tooling by DIJET
C229
Indexable Tools
SECTYPE
Super End Chipper
10 inserts per case
Cat. No.
ZDMT08T208L
ZDMT08T208LP
ZPMT09T208R
ZPMT09T208RP
ZDMT100308L
ZDMT100308LP
ZCMT100308R
ZCMT100308RP
ZDMT13T308L
ZDMT13T308LP
ZPMT13T308R
ZPMT13T308RP
ZDMT13T320L
ZDMT13T320LP
ZPMT13T320R
ZPMT13T320RP
ZPMT150408L
ZPMT150408LP
ZPMT160408L
ZPMT160408LP
ZPMT160408R
ZPMT160408RP
ZPMT160416L
ZPMT160416LP
PVD coated
JC5015
●
●
●
●
●
●
●
●
●
●
●
●
JC5040
●
●
●
●
●
●
●
●
●
●
●
●
Uncoated
FZ15
●
●
●
●
●
●
□
□
●
●
●
●
A
7.9
7.9
9
9
10.4
10.4
10.4
10.4
12.9
12.9
13.3
13.3
12.9
12.9
13.3
13.3
15.45
15.45
16.45
16.45
16
16
16.45
16.45
Dimensions (mm)
B
6
6
5.4
5.4
6.35
6.35
6.35
6.35
7.938
7.938
7.938
7.938
7.938
7.938
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
T
2.78
2.78
2.78
2.78
3.4
3.4
3.4
3.4
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
α°
15
15
11
11
15
15
7
7
15
15
11
11
15
15
11
11
11
11
11
11
11
11
11
11
rε
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
2.0
2.0
2.0
2.0
0.8
0.8
0.8
0.8
0.8
0.8
1.6
1.6
Fig.
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
1
2
2
1
1
■ INSERTS
SERIES EXPANSION: POLISHED INSERT FOR ALUMINIUM
Z※MT-L type
Z※MT-R type
(Peripheral Insert)
(Central Insert) (Central Insert, Polished)
Z※MT-LP type
Z※MT-RP type
(Central Insert, Polished)
C233
10 inserts per case
AFig.
B
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Tα°
7.9
7.9
9
9
10.4
10.4
10.4
10.4
12.9
12.9
13.3
13.3
12.9
12.9
13.3
13.3
15.45
15.45
16.45
16.45
16
16
16.45
16.45
6
6
5.4
5.4
6.35
6.35
6.35
6.35
7.938
7.938
7.938
7.938
7.938
7.938
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
2.78
2.78
2.78
2.78
3.4
3.4
3.4
3.4
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
rε
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
2.0
2.0
2.0
2.0
0.8
0.8
0.8
0.8
0.8
0.8
1.6
1.6
15
15
11
11
15
15
7
7
15
15
11
11
15
15
11
11
11
11
11
11
11
11
11
11
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
1
2
2
1
1
■
Fig.1Central Insert
α°
r
ε
T
A
B
Fig.2Peripheral Insert
α°
T
A
r
ε
B
※※
（CentralInsert, Polished）
※※
（Peripheral Insert, Polished）
（CentralInsert）
（Peripheral Insert）
Cat. No.
PVD coated Uncoated
Dimensions (mm)
2007-048
2007-048
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
C233
Tooling by DIJET
Indexable Tools
C230
SDSTYPE
Tooling by DIJET
Indexable Tools
■ INSERTS
SERIES EXPANSION: POLISHED INSERT FOR ALUMINIUM
Z※MT-L type
Z※MT-R type
(Peripheral Insert)
(Central Insert) (Central Insert, Polished)
Z※MT-LP type
Z※MT-RP type
(Central Insert, Polished)
Super End Chipper SECTYPE
C233
10 inserts per case
AFig.
B
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Tα°
7.9
7.9
9
9
10.4
10.4
10.4
10.4
12.9
12.9
13.3
13.3
12.9
12.9
13.3
13.3
15.45
15.45
16.45
16.45
16
16
16.45
16.45
6
6
5.4
5.4
6.35
6.35
6.35
6.35
7.938
7.938
7.938
7.938
7.938
7.938
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
2.78
2.78
2.78
2.78
3.4
3.4
3.4
3.4
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
rε
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
2.0
2.0
2.0
2.0
0.8
0.8
0.8
0.8
0.8
0.8
1.6
1.6
15
15
11
11
15
15
7
7
15
15
11
11
15
15
11
11
11
11
11
11
11
11
11
11
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
1
2
2
1
1
■
Fig.1Central Insert
α°
r
ε
T
A
B
Fig.2Peripheral Insert
α°
T
A
r
ε
B
※※
（CentralInsert, Polished）
※※
（Peripheral Insert, Polished）
（CentralInsert）
（Peripheral Insert）
Cat. No.
PVD coated Uncoated
Dimensions (mm)
2007-048
2007-048
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
C233
Tooling by DIJET
Cat. No.
ZPMT160416R
ZPMT160416RP
ZPMT160420L
ZPMT160420LP
ZPMT160420R
ZPMT160420RP
ZPMT160430L
ZPMT160430LP
ZPMT160430R
ZPMT160430RP
ZPMT160432L
ZPMT160432LP
ZPMT160432R
ZPMT160432RP
10 inserts per case
PVD coated
JC5015
●
●
●
●
●
●
●
JC5040
●
●
●
□
●
□
●
Uncoated
FZ15
□
□
□
□
□
□
□
A
16
16
16.45
16.45
16
16
16.45
16.45
16
16
16.45
16.45
16
16
Dimensions (mm)
B
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
T
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
α°
11
11
11
11
11
11
11
11
11
11
11
11
11
11
rε
1.6
1.6
2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.2
3.2
3.2
3.2
Fig.
2
2
1
1
2
2
1
1
2
2
1
1
2
2
●
Standard stock items
□:
Stock in Japan
○:
Soon to be deleted
Tooling by DIJET
IndexableTools
C231
SDSTYPE
Indexable Tools
1. Deep machining for injection mold
Plunging and Side milling
Increased the productivity by 5
times against dia. 50.8 radius
cutter with 5 flutes.
2. High efficient machining for aluminium
Shoulder milling
Increased the productivity
by 2.4 times against exsiting
indexable end mill.
3. Slot milling
U groove milling
Increased feed speed by 1.6
times andi mproved tool life by 2
times compared with competitor.
4. High efficient machining
Pocket milling
Increased chip removal rate
and tool life by 3 times.
Q=8,000cm
3
/corner.
Part name
Material
Hardness
Tool No.
Grade
V
c, (n)
V
f, (f z)
ap (mm)
ae (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
V
c, (n)
V
f, (f z)
ap (mm)
ae (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
V
c, (n)
V
f, (f z)
ap (mm)
ae (mm)
Coolant
Machine
Part name
Material
Hardness
Tool No.
Grade
V
c, (n)
V
f, (f z)
ap (mm)
ae (mm)
Coolant
Machine
Injection mold
P20
30-34HRC
SECL3234S32
JC5040
1,400 (min
-1
), 141 (m/min)
508 (mm/min), 0.36 (mm/rev)
19.05 (mm)
25.4 (mm)
Airblow
Vertical MC
Aluminium plate
Aluminium alloy
—
SECML3234S32
JC5040
2,500 (min
-1
), 251 (m/min)
762 (mm/min), 0.3 (mm/rev)
38.1 (mm)
12.7 (mm)
Wetcut
Vertical MC
Heat resistant plate
Heat resistant alloy
—
SECML2527S25
JC5040
1,400 (min
-1
), 110 (m/min)
635 (mm/min), 0.45 (mm/rev)
12.7 (mm)
25.4 (mm)
Water soluble
Vertical MC
Cavity mold
S53C
—
SECM3334S32
JC5040
1,200 (min
-1
),124 (m/min)
320 (mm/min), 0.26 (mm/rev)
12 (mm)
23−33 (mm)
Dry cut
Vertical MC
■ CASE STUDIES
Super End Chipper SECTYPE
Work
Tool
Cutting conditions
Result
Work
Tool
Cutting conditions
Result
Work
Tool
Cutting conditions
Result
Work
Tool
Cutting conditions
Result
Indexable Tools
C232
SDSTYPE
Tooling by DIJET
Indexable Tools
●φ24,φ25,φ26mm
1,910
520
～5
－
1,910
480
～5
－
1,530
380
～4
－
1,530
380
～4
－
1,400
320
～4
－
2,040
700
～5
－
1,910
570
～5
－
3,820
1,340
～5
－
1,780
350
5～12
－
1,780
320
5～12
－
1,400
250
4～12
－
1,400
250
4～12
－
1,270
200
4～12
－
1,910
470
5～12
－
1,780
390
5～12
－
3,820
960
5～12
－
2,040
610
～7
～12
2,040
550
～7
～12
1,650
440
～7
～12
1,650
440
～7
～12
1,530
380
～7
～12
2,160
750
～7
～12
2,040
650
～7
～12
3,820
1,900
～7
～12
2,040
400
7～27
～5
2,040
360
7～27
～5
1,650
290
7～27
～5
1,650
290
7～27
～5
1,530
270
7～27
～5
2,160
540
7～27
～5
2,040
460
7～27
～5
3,820
960
7～27
～5
1,910
470
～4
－
1,910
380
～4
－
1,530
300
～4
－
1,530
300
～4
－
1,400
210
～4
－
2,040
600
～4
－
1,910
480
～4
－
3,820
1,150
～4
－
a
p
a
p
a
e
a
p
SEC
TYPE
JC5040
JC5040
JC5040
JC5015
JC5040
FZ15
JC5015
（JC5040）
JC5015
（JC5040）
JC5015
（JC5040）
n
(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
3°
Super End Chipper
■RECOMMENDED CUTTINGCONDITIONS
Type of Machining
Cutting
conditions Slotting Shoulder milling Drilling
Work
Materials
Aluminium alloy
50-110HB
n
: Spindle speed, Vf : Feed speed,
a
p : Axial depth of cut,
a
e:Radial depth of cut
Insert
Grades
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C243 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
Tooling by DIJET
Indexable Tools
C240
●φφφ
1,490
450
～6
－
1,490
420
～6
－
1,290
320
～5
－
1,190
300
～5
－
1,100
275
～5
－
1,690
680
～8
－
1,490
520
～8
－
3,000
1,200
～8
－
1,390
310
6～16
－
1,390
280
6～16
－
1,190
240
5～16
－
1,100
220
5～16
－
1,000
200
5～16
－
1,590
480
8～16
－
1,390
350
8～16
－
3,000
900
8～16
－
1,590
550
～8
～16
1,590
480
～8
～16
1,290
390
～8
～16
1,290
390
～8
～16
1,190
360
～8
～16
1,790
700
～8
～16
1,590
560
～8
～16
3,000
1,500
～8
～16
1,590
400
8～34
～6
1,590
350
8～34
～6
1,290
260
8～34
～6
1,290
260
8～34
～6
1,190
240
8～34
～6
1,790
540
8～34
～6
1,590
400
8～34
～6
3,000
900
8～34
～6
1,490
370
～5
－
1,490
300
～5
－
1,290
250
～5
－
1,190
240
～5
－
1,100
165
～5
－
1,690
500
～5
－
1,490
370
～5
－
3,000
900
～5
－
ap
ap
a
e
ap
JC5040
JC5040
JC5040
JC5015
JC5040
FZ15
JC5015
（
JC5040
）
JC5015
（
JC5040
）
JC5015
（
JC5040
）
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
3°
■
Type of Machining
Cutting
conditions Slotting Shoulder milling Drilling
Work
Materials
Aluminium alloy
50-110HB
n
: Spindle speed, Vf : Feed speed,
a
p : Axial depth of cut,
a
e : Radial depth of cut
Insert
Grades
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C243 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
C239
Tooling by DIJET
●φ30, φ32, φ33mm
Work
Materials
Type of Machining
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Nodular cas tiron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Aluminium alloy
50-110HB
Insert
Grades
JC5040
JC5040
JC5040
JC5015
JC5040
JC5015
(JC5040)
JC5015
(JC5040)
JC5015
(JC5040)
FZ15
Cutting
conditions
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Slotting
1,490
450
~6
—
1,490
420
~6
—
1,290
320
~5
—
1,190
300
~5
—
1,100
275
~5
—
1,690
680
~8
—
1,490
520
~8
—
3,000
1,200
~8
—
1,390
310
6~16
—
1,390
280
6~16
—
1,190
240
5~16
—
1,100
220
5~16
—
1,000
200
5~16
—
1,590
480
8~16
—
1,390
350
8~16
—
3,000
900
8~16
—
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C236 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Shoulder milling Drilling
1,590
550
~8
~16
1,590
480
~8
~16
1,290
390
~8
~16
1,290
390
~8
~16
1,190
360
~8
~16
1,790
700
~8
~16
1,590
560
~8
~16
3,000
1,500
~8
~16
1,590
400
8~34
~6
1,590
350
8~34
~6
1,290
260
8~34
~6
1,290
260
8~34
~6
1,190
240
8~34
~6
1,790
540
8~34
~6
1,590
400
8~34
~6
3,000
900
8~34
~6
1,490
370
~5
—
1,490
300
~5
—
1,290
250
~5
—
1,190
240
~5
—
1,100
165
~5
—
1,690
500
~5
—
1,490
370
~5
—
3,000
900
~5
—
■ RECOMMENDED CUTTING CONDITIONS
Super End Chipper SECTYPE
Stainless steel
SUS304, SUS316
150-250HB
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
n
:
Spindle speed,
V
f:
Feed speed,
a
p:
Axial depth of cut,
a
e:
Radial depth of cut
Tooling by DIJET
IndexableTools
C233
SDSTYPE
Indexable Tools
●φ24, φ25, φ26mm
Type of Machining
Work
Materials
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Aluminium alloy
50-110HB
Insert
Grades
JC5040
JC5040
JC5040
JC5015
JC5040
JC5015
(
JC5040)
JC5015
(JC5040
)
JC5015
(
JC5040
)
FZ15
Cutting
conditions Slotting
1,910
520
~5
—
1,910
480
~5
—
1,530
380
~4
—
1,530
380
~4
—
1,400
320
~4
—
2,040
700
~5
—
1,910
570
~5
—
3,820
1,340
~5
—
1,780
350
5~12
—
1,780
320
5~12
—
1,400
250
4~12
—
1,400
250
4~12
—
1,270
200
4~12
—
1,910
470
5~12
—
1,780
390
5~12
—
3,820
960
5~12
—
Shoulder milling
2,040
610
~7
~12
2,040
550
~7
~12
1,650
440
~7
~12
1,650
440
~7
~12
1,530
380
~7
~12
2,160
750
~7
~12
2,040
650
~7
~12
3,820
1,900
~7
~12
2,040
400
7~27
~5
2,040
360
7~27
~5
1,650
290
7~27
~5
1,650
290
7~27
~5
1,530
270
7~27
~5
2,160
540
7~27
~5
2,040
460
7~27
~5
3,820
960
7~27
~5
Drilling
1,910
470
~4
—
1,910
380
~4
—
1,530
300
~4
—
1,530
300
~4
—
1,400
210
~4
—
2,040
600
~4
—
1,910
480
~4
—
3,820
1,150
~4
—
■ RECOMMENDED CUTTING CONDITIONS
Super End Chipper SECTYPE
●φ24,φ25,φ26mm
1,910
520
～5
－
1,910
480
～5
－
1,530
380
～4
－
1,530
380
～4
－
1,400
320
～4
－
2,040
700
～5
－
1,910
570
～5
－
3,820
1,340
～5
－
1,780
350
5～12
－
1,780
320
5～12
－
1,400
250
4～12
－
1,400
250
4～12
－
1,270
200
4～12
－
1,910
470
5～12
－
1,780
390
5～12
－
3,820
960
5～12
－
2,040
610
～7
～12
2,040
550
～7
～12
1,650
440
～7
～12
1,650
440
～7
～12
1,530
380
～7
～12
2,160
750
～7
～12
2,040
650
～7
～12
3,820
1,900
～7
～12
2,040
400
7～27
～5
2,040
360
7～27
～5
1,650
290
7～27
～5
1,650
290
7～27
～5
1,530
270
7～27
～5
2,160
540
7～27
～5
2,040
460
7～27
～5
3,820
960
7～27
～5
1,910
470
～4
－
1,910
380
～4
－
1,530
300
～4
－
1,530
300
～4
－
1,400
210
～4
－
2,040
600
～4
－
1,910
480
～4
－
3,820
1,150
～4
－
ap
ap
a
e
ap
SEC
TYPE
JC5040
JC5040
JC5040
JC5015
JC5040
FZ15
JC5015
（
JC5040
）
JC5015
（
JC5040
）
JC5015
（
JC5040
）
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
3°
Super End Chipper
■RECOMMENDED CUTTINGCONDITIONS
Type of Machining
Cutting
conditions Slotting Shoulder milling Drilling
Work
Materials
Aluminium alloy
50-110HB
n
: Spindle speed, Vf : Feed speed,
a
p : Axial depth of cut,
a
e:Radial depth of cut
Insert
Grades
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C243 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
Tooling by DIJET
Indexable Tools
C240
●φφφ
1,490
450
～6
－
1,490
420
～6
－
1,290
320
～5
－
1,190
300
～5
－
1,100
275
～5
－
1,690
680
～8
－
1,490
520
～8
－
3,000
1,200
～8
－
1,390
310
6～16
－
1,390
280
6～16
－
1,190
240
5～16
－
1,100
220
5～16
－
1,000
200
5～16
－
1,590
480
8～16
－
1,390
350
8～16
－
3,000
900
8～16
－
1,590
550
～8
～16
1,590
480
～8
～16
1,290
390
～8
～16
1,290
390
～8
～16
1,190
360
～8
～16
1,790
700
～8
～16
1,590
560
～8
～16
3,000
1,500
～8
～16
1,590
400
8～34
～6
1,590
350
8～34
～6
1,290
260
8～34
～6
1,290
260
8～34
～6
1,190
240
8～34
～6
1,790
540
8～34
～6
1,590
400
8～34
～6
3,000
900
8～34
～6
1,490
370
～5
－
1,490
300
～5
－
1,290
250
～5
－
1,190
240
～5
－
1,100
165
～5
－
1,690
500
～5
－
1,490
370
～5
－
3,000
900
～5
－
ap
ap
a
e
ap
JC5040
JC5040
JC5040
JC5015
JC5040
FZ15
JC5015
（
JC5040
）
JC5015
（
JC5040
）
JC5015
（
JC5040
）
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
3°
■
Type of Machining
Cutting
conditions Slotting Shoulder milling Drilling
Work
Materials
Aluminium alloy
50-110HB
n
: Spindle speed, Vf : Feed speed,
a
p : Axial depth of cut,
a
e : Radial depth of cut
Insert
Grades
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C243 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
C239
Tooling by DIJET
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C236 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
n
:
Spindle speed,
V
f:
Feed speed,
a
p:
Axial depth of cut,
a
e:
Radial depth of cut
Indexable Tools
C234
SDSTYPE
Tooling by DIJET
Indexable Tools
Super End Chipper SECTYPE
●φ20, φ21mm
Type of Machining
Work
Materials
Insert
Grades
Cutting
conditions Slotting
2,390
600
~4
—
2,390
540
~4
—
1,910
430
~3
—
1,910
430
~3
—
1,750
385
~3
—
2,500
750
~4
—
2,390
600
~4
—
4,780
1,440
~4
—
2,230
380
4~10
—
2,230
350
4~10
—
1,750
275
3~10
—
1,750
275
3~10
—
1,590
240
3~10
—
2,390
530
4~10
—
2,230
400
4~10
—
4,780
1,100
4~10
—
Shoulder milling Drilling
2,550
680
~5
~10
2,550
630
~5
~10
2,070
520
~5
~10
2,070
520
~5
~10
1,910
430
~5
~10
2,700
810
~5
~10
2,550
700
~5
~10
4,780
1,900
~5
~10
2,550
510
5~21
~4
2,550
460
5~21
~4
2,070
370
5~21
~4
2,070
370
5~21
~4
1,910
305
5~21
~4
2,700
610
5~21
~4
2,550
500
5~21
~4
4,780
1,100
5~21
~4
2,390
480
~3
—
2,390
430
~3
—
1,910
340
~3
—
1,910
340
~3
—
1,750
260
~3
—
2,500
630
~3
—
2,390
480
~3
—
4,780
1,100
~3
—
■ RECOMMENDED CUTTING CONDITIONS
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C236 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
●φ24,φ25,φ26mm
1,910
520
～5
－
1,910
480
～5
－
1,530
380
～4
－
1,530
380
～4
－
1,400
320
～4
－
2,040
700
～5
－
1,910
570
～5
－
3,820
1,340
～5
－
1,780
350
5～12
－
1,780
320
5～12
－
1,400
250
4～12
－
1,400
250
4～12
－
1,270
200
4～12
－
1,910
470
5～12
－
1,780
390
5～12
－
3,820
960
5～12
－
2,040
610
～7
～12
2,040
550
～7
～12
1,650
440
～7
～12
1,650
440
～7
～12
1,530
380
～7
～12
2,160
750
～7
～12
2,040
650
～7
～12
3,820
1,900
～7
～12
2,040
400
7～27
～5
2,040
360
7～27
～5
1,650
290
7～27
～5
1,650
290
7～27
～5
1,530
270
7～27
～5
2,160
540
7～27
～5
2,040
460
7～27
～5
3,820
960
7～27
～5
1,910
470
～4
－
1,910
380
～4
－
1,530
300
～4
－
1,530
300
～4
－
1,400
210
～4
－
2,040
600
～4
－
1,910
480
～4
－
3,820
1,150
～4
－
ap
ap
a
e
ap
SEC
TYPE
JC5040
JC5040
JC5040
JC5015
JC5040
FZ15
JC5015
（
JC5040
）
JC5015
（
JC5040
）
JC5015
（
JC5040
）
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
3°
Super End Chipper
■RECOMMENDED CUTTINGCONDITIONS
Type of Machining
Cutting
conditions Slotting Shoulder milling Drilling
Work
Materials
Aluminium alloy
50-110HB
n
: Spindle speed, Vf : Feed speed,
a
p : Axial depth of cut,
a
e:Radial depth of cut
Insert
Grades
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C243 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
Tooling by DIJET
Indexable Tools
C240
●φφφ
1,490
450
～6
－
1,490
420
～6
－
1,290
320
～5
－
1,190
300
～5
－
1,100
275
～5
－
1,690
680
～8
－
1,490
520
～8
－
3,000
1,200
～8
－
1,390
310
6～16
－
1,390
280
6～16
－
1,190
240
5～16
－
1,100
220
5～16
－
1,000
200
5～16
－
1,590
480
8～16
－
1,390
350
8～16
－
3,000
900
8～16
－
1,590
550
～8
～16
1,590
480
～8
～16
1,290
390
～8
～16
1,290
390
～8
～16
1,190
360
～8
～16
1,790
700
～8
～16
1,590
560
～8
～16
3,000
1,500
～8
～16
1,590
400
8～34
～6
1,590
350
8～34
～6
1,290
260
8～34
～6
1,290
260
8～34
～6
1,190
240
8～34
～6
1,790
540
8～34
～6
1,590
400
8～34
～6
3,000
900
8～34
～6
1,490
370
～5
－
1,490
300
～5
－
1,290
250
～5
－
1,190
240
～5
－
1,100
165
～5
－
1,690
500
～5
－
1,490
370
～5
－
3,000
900
～5
－
ap
ap
a
e
ap
JC5040
JC5040
JC5040
JC5015
JC5040
FZ15
JC5015
（
JC5040
）
JC5015
（
JC5040
）
JC5015
（
JC5040
）
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
3°
■
Type of Machining
Cutting
conditions Slotting Shoulder milling Drilling
Work
Materials
Aluminium alloy
50-110HB
n
: Spindle speed, Vf : Feed speed,
a
p : Axial depth of cut,
a
e : Radial depth of cut
Insert
Grades
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C243 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
C239
Tooling by DIJET
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Aluminium alloy
50-110HB
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
JC5040
JC5040
JC5040
JC5015
JC5040
JC5015
(
JC5040)
JC5015
(JC5040
)
JC5015
(
JC5040
)
FZ15
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n
:
Spindle speed,
V
f:
Feed speed,
a
p:
Axial depth of cut,
a
e:
Radial depth of cut
Tooling by DIJET
IndexableTools
C235
SDSTYPE
Indexable Tools
Super End Chipper SECTYPE
■ RECOMMENDED CUTTING CONDITIONS
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C236 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
●φ24,φ25,φ26mm
1,910
520
～5
－
1,910
480
～5
－
1,530
380
～4
－
1,530
380
～4
－
1,400
320
～4
－
2,040
700
～5
－
1,910
570
～5
－
3,820
1,340
～5
－
1,780
350
5～12
－
1,780
320
5～12
－
1,400
250
4～12
－
1,400
250
4～12
－
1,270
200
4～12
－
1,910
470
5～12
－
1,780
390
5～12
－
3,820
960
5～12
－
2,040
610
～7
～12
2,040
550
～7
～12
1,650
440
～7
～12
1,650
440
～7
～12
1,530
380
～7
～12
2,160
750
～7
～12
2,040
650
～7
～12
3,820
1,900
～7
～12
2,040
400
7～27
～5
2,040
360
7～27
～5
1,650
290
7～27
～5
1,650
290
7～27
～5
1,530
270
7～27
～5
2,160
540
7～27
～5
2,040
460
7～27
～5
3,820
960
7～27
～5
1,910
470
～4
－
1,910
380
～4
－
1,530
300
～4
－
1,530
300
～4
－
1,400
210
～4
－
2,040
600
～4
－
1,910
480
～4
－
3,820
1,150
～4
－
ap
ap
a
e
ap
SEC
TYPE
JC5040
JC5040
JC5040
JC5015
JC5040
FZ15
JC5015
（
JC5040
）
JC5015
（
JC5040
）
JC5015
（
JC5040
）
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n(min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
3°
Super End Chipper
■RECOMMENDED CUTTINGCONDITIONS
Type of Machining
Cutting
conditions Slotting Shoulder milling Drilling
Work
Materials
Aluminium alloy
50-110HB
n
: Spindle speed, Vf : Feed speed,
a
p : Axial depth of cut,
a
e:Radial depth of cut
Insert
Grades
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C243 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
Tooling by DIJET
Indexable Tools
C240
●φφφ
1,490
450
～6
－
1,490
420
～6
－
1,290
320
～5
－
1,190
300
～5
－
1,100
275
～5
－
1,690
680
～8
－
1,490
520
～8
－
3,000
1,200
～8
－
1,390
310
6～16
－
1,390
280
6～16
－
1,190
240
5～16
－
1,100
220
5～16
－
1,000
200
5～16
－
1,590
480
8～16
－
1,390
350
8～16
－
3,000
900
8～16
－
1,590
550
～8
～16
1,590
480
～8
～16
1,290
390
～8
～16
1,290
390
～8
～16
1,190
360
～8
～16
1,790
700
～8
～16
1,590
560
～8
～16
3,000
1,500
～8
～16
1,590
400
8～34
～6
1,590
350
8～34
～6
1,290
260
8～34
～6
1,290
260
8～34
～6
1,190
240
8～34
～6
1,790
540
8～34
～6
1,590
400
8～34
～6
3,000
900
8～34
～6
1,490
370
～5
－
1,490
300
～5
－
1,290
250
～5
－
1,190
240
～5
－
1,100
165
～5
－
1,690
500
～5
－
1,490
370
～5
－
3,000
900
～5
－
ap
ap
a
e
ap
JC5040
JC5040
JC5040
JC5015
JC5040
FZ15
JC5015
（
JC5040
）
JC5015
（
JC5040
）
JC5015
（
JC5040
）
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
n
(min
-1
)
V
f
(mm/min)
a
p (mm)
a
e (mm)
3°
■
Type of Machining
Cutting
conditions Slotting Shoulder milling Drilling
Work
Materials
Aluminium alloy
50-110HB
n
: Spindle speed, Vf : Feed speed,
a
p : Axial depth of cut,
a
e : Radial depth of cut
Insert
Grades
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or
work rigidity.
2. In case of using medium long, long and extra long type, refer page C243 for
instructions for use of SEC type.
3. In case of ramping, ramping angle up to 3° is recommended.
(Refer right picture)
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
C239
Tooling by DIJET
n
:
Spindle speed,
V
f:
Feed speed,
a
p:
Axial depth of cut,
a
e:
Radial depth of cut
●φ 16mm
Type of Machining
2,790
560
~3
—
2,790
500
~3
—
2,190
390
~2.5
—
2,190
390
~2.5
—
1,990
350
~2.5
—
2,980
720
~3
—
2,790
560
~3
—
6,000
1,440
~3
—
2,590
310
3~8
—
2,590
280
3~8
—
1,990
250
3~8
—
1,990
250
3~8
—
1,790
220
3~8
—
2,790
500
3~8
—
2,590
310
3~8
—
6,000
1,100
3~8
—
2,980
630
~5
~8
2,980
570
~5
~8
2,390
480
~5
~8
2,390
480
~5
~8
2,190
430
~5
~8
3,180
760
~5
~8
2,980
630
~5
~8
6,000
1,800
~5
~8
2,980
450
5~16
~3
2,980
410
5~16
~3
2,390
330
5~16
~3
2,390
330
5~16
~3
2,190
280
5~16
~3
3,180
570
5~16
~3
2,980
450
5~16
~3
6,000
1,100
5~16
~3
2,790
420
~2
—
2,790
380
~2
—
2,190
260
~2
—
2,190
260
~2
—
1,990
240
~2
—
2,980
520
~2
—
2,790
420
~2
—
6,000
1,100
~2
—
Work
Materials
Insert
Grades
Cutting
conditions Slotting Shoulder milling Drilling
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Aluminium alloy
50-110HB
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
JC5040
JC5040
JC5040
JC5015
JC5040
JC5015
(
JC5040)
JC5015
(JC5040
)
JC5015
(
JC5040
)
FZ15
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Indexable Tools
C236
SDSTYPE
Tooling by DIJET
Indexable Tools
Super End Chipper SECTYPE
Type Depth of cut
a
p
Spindle speed
n
Feed speed
Vf
Medium Long (ML) 80% 90% 80%
Up to 30% 70% 70%
Long (L)
Extra Long (EL, XL) Up to 1mm 50% 60%
Tool dia. (mm) A1 (mm)
(Fig. 1)
Depth of cut: T (mm)
(Fig. 2)
16 5.2 ~5.2 or 11.8~15.5
20, 21 5.5 ~5.5 or 14.0~17.5
24, 25, 26 7. 0 ~7.0 or 16.8~23.2
30, 32, 33 8.6 ~8.6 or 20.3~28.1
■ INSTRUCTIONS FOR USE OF SEC TYPE
1. The cutting parameters to be adjusted according the machine rigidity or work rigidity.
2. Apply below table figures for the use of Medium long, Long and Extralong type tools.
Fig.1 Fig.2
～5.2 or 11.8～15.5
～5.5 or 14.0～17.5
～7.0 or 16.8～23.2
～8.6 or 20.3～28.1
～9.8 or 26.8～30.7
～9.8 or 26.8～30.7
～9.8 or 26.5～30.6 or 37.4～41.6
Fig.1 Fig. 2
■
T：D.O.C
ℓ：Cutting edge length
A1
T
（ ）
（ ）
（ ）
80%
Up to 30%
Up to 1mm
90%
70%
50%
80%
70%
60%
16
20 ,21
24 ,25 ,26
30 ,32 ,33
35
40
50
5.2
5.5
7.0
8.6
9.8
9.8
9.8
C243
Tooling by DIJET
Tooling by DIJET
IndexableTools
C237
SDSTYPE
Indexable Tools
Side Chipper SICTYPE
●
●
●
●
●
●
●
●
No. of
Inserts
StockCat. No.
2
3
4
3
3
3
4
5
5
6
7
●
●
●
10
10
10
1
2
2
16
20
25
30
10
10
10
13
15
15
15
15
25
25
32
40
100
110
120
150
16
20
25
32
1
1
1
1
1
1
2
2
32
32
32
150
150
150
40
40
40
32
40
50
○○ ○
○○ ○
○○ ○
○○ ○
○○ ○
Dimensions (mm)
Inserts Fig.
φDc φDsLℓℓ
2
■
●
●
●
●
●
●
●
●
●
●
StockCat. No.
2
2
3
2
3
3
2
3
4
5
16
20
25
30
32
40
50
10
10
13
15
15
15
15
25
40
35
65
65
65
65
150
180
210
250
250
250
250
16
20
25
25
32
32
42
1
1
1
1
1
2
1
1
2
2
○○ ○
○○ ○
○○ ○
○○ ○
○○ ○
Dimensions (mm)
Inserts Fig.
φDc φDsLℓℓ
2
■
Note）1. All cutters are supplied without inserts.
2. Please refer page C247-C252 forrecommended cutting conditions.
No. of
Inserts
Fig.1
ℓℓ
2
L
2°～4°
φDs
φDc
Fig.2
ℓ
ℓ
2
L
φDs
φDc
2°～4°
○○ ○
○○
○○ ○
○○
○○ ○
○○
○○ ○
○○
○○ ○
○○
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
Shoulder Milling
SlottingFace milling
3. Body must be modied to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
Note）1. All cutters are supplied without inserts.
2. Please refer page C247-C252 forrecommended cutting conditions.
3. Body must be modied to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
Tooling by DIJET
C244
■ BODY / END MILL - MEDIUM TYPE
SICM2010S20-3N
SICM2510S25-4N
SICM2513S25-3N
SICM3210S32-5N
SICM3216S32-3N
SICM4010S32-6N
SICM4016S32-4N
SICM5010S32-7N
SICM5016S32-5N
Note) 1. All cutters are supplied without inserts.
2. Please refer page C240-C245 for recommended cutting conditions.
3. Body must be modified to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
Note) 1. All cutters are supplied without inserts.
2. Please refer page C240-C245 for recommended cutting conditions.
3. Body must be modified to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
■ BODY / END MILL - LONG TYPE
Cat. No. Stock
No. of
Inserts
φDc
16
20
Dimensions (mm)
ℓ
10
10
10
13
15
ℓ
2
25
25 11 0
100
L
φDs
16
20
25
32
Inserts Fig.
SICM1610S16-2N
SICM3016S32-3N
●
●
●
●
●
●
●
●
●
□
●
2
3
4
3
3
5
3
6
4
7
5
25
30
32
40
50
10
15
10
15
10
15
32
40
40
40
40
120
150
150
150
150
32
32
32
ZCMT1003
○○
R
○
JDA-ZCGT1003
○○
ZPMT13T3
○○
R
○
ZPMT1604
○○
R
○
ZCMT1003
○○
R
○
1
1
1
1
1
JDA-ZCGT1003
○○
ZPMT1604
○○
R
○
ZCMT1003
○○
R
○
1
1
JDA-ZCGT1003
○○
ZPMT1604R
ZCMT1003
○○
R
○
2
2
JDA-ZCGT1003
○○
ZPMT1604
○○
R
○
2
2
Cat. No.
SICL1610S16-2N
SICL2010S20-2N
SICL2010S20-3N
SICL2513S25-2N
SICL2513S25-3N
SICL3016S25-3N
SICL3216S32-2N
SICL3216S32-3N
SICL4016S32-4N
SICL5016S42-5N
Stock
●
●
●
●
●
●
□
●
●
□
No. of
Inserts
2
2
3
2
3
3
2
3
4
5
φDc
16
20
25
30
32
40
50
Dimensions (mm)
ℓ
10
10
13
15
15
15
15
ℓ
2
25
40
35
65
65
65
65
L
150
180
210
250
250
250
250
φDs
16
20
25
25
32
32
42
Inserts Fig.
ZCMT1003
○○
R
○
JDA-ZCGT1003
○○
ZPMT13T3
○○
R
○
ZPMT1604
○○
R
○
ZPMT1604
○○
R
○
ZPMT1604
○○
R
○
ZPMT1604
○○
R
○
1
1
1
1
1
2
1
1
2
2
1. The same insert of Super End Chipper can be used.
2. 3D insert geometry gives low cutting force and
excellent chip ejection for high productivity.
3. Series expansion: Polished insert and PCD insert for Aluminium.
Modular Head Type
Please refer Page B135
Modular Head Type
Please refer Page B135
● :
Standard stock items
□ :
Stock in Japan
○ :
Soon to be deleted
Indexable Tools
C238
SDSTYPE
Tooling by DIJET
Indexable Tools
Side Chipper SICTYPE
SIC-5063R-22
SIC-6080R-27
SIC-8100R-32
SIC-8125R-40
Cat. No.
SIC-4050R-22
Stock
●
●
●
●
●
No.
of
Inserts
4
5
6
8
8
φ
Dc
50
63
80
φ
D
1
47.6
100
125
61
78
98
123
Dimensions (mm)
φ
Db
45
55
60
70
85
L
f
45
45
50
50
63
φ
d
22
22
27
32
40
a
10.4
10.4
12.4
14.4
16.4
b
6.3
6.3
7
8
9
ℓ
20
20
22
32
35
Weight
0.4
0.8
1. 0
1. 7
3.2
(kg)
Inserts
Fig.
1
1
2
2
2
■ BODY / FACE MILL TYPE
Fig.1 Fig.2
SIC-4050R
SIC-4050R-22
SIC-5063R
SIC-5063R-22
SIC-6080R
SIC-6080R-27
SIC-8100R
SIC-8100R-32
SIC-8125R
SIC-8125R-40
●
●
●
●
●
●
●
●
●
●
StockCat. No.
4
4
5
5
6
6
8
8
8
8
50
63
80
100
125
47.6
61
78
98
123
45
45
55
55
60
60
70
70
85
85
45
45
45
45
44
50
50
50
63
63
20
20
20
20
20
22
32
32
36
35
0.4
0.4
0.8
0.8
1.0
1.0
1.7
1.7
3.2
3.2
22.225
22
22.225
22
25.4
27
31.75
32
38.1
40
8.4
10.4
8.4
10.4
9.5
12.4
12.7
14.4
15.9
16.4
5
6.3
5
6.3
6
7
8
8
10
9
1
1
1
1
1
2
2
2
2
2
ZPMT1604
○○
R
○
Dimensions (mm)
Fig.
φDc φD
1
φDb φdL
f
a
bℓ
■BODY / FACE MILL TYPE
No.
of
Inserts
Inserts
Weight
(kg)
b
ℓ15
L
f
a
φd
φDb
φD1
φd
φDb
φD1
φDc
a
φDc
b
ℓ
15
L
f
2°～4°
2°～4°
SIC
TYPE
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
Side Chipper
Shoulder Milling
SlottingFace milling
Please refer Page 65
Modular Head Type
Note）1. All cutters are supplied without inserts.
2. Please refer page C252 forrecommended cutting conditions.
3. Body must be modied to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
Please refer Page B029
Modular Head Type
C245
Indexable Tools
Tooling by DIJET
Note) 1. All cutters are supplied without inserts.
2. Please refer page C240-C245 for recommended cutting conditions.
3. Body must be modified to 1.5mm radius or 1.2mm chamfer at corner to use 3.0mm or 3.2mm corner radius insert.
Modular Head Type
Please refer Page B135
● :
Standard stock items
□ :
Stock in Japan
○ :
Soon to be deleted
ZPMT1604○○R○
Tooling by DIJET
IndexableTools
C239
SDSTYPE
Indexable Tools
Side Chipper SICTYPE
■ INSERTS
SERIES EXPANSION: POLISHED INSERT FOR ALUMINIUM
Z※MT-R type Z※MT-RP type
Polished Insert
Clamp Screw
ESW-206
DSW-307
TSW-408
Recommended torque
(N
・
m)
0.9
1.4
3.1
C246
■INSERTS
■INSERTS
SIC
TYPE
ZCMT100304R
ZCMT100308R
ZCMT100308RP
ZPMT13T308R
ZPMT13T308RP
ZPMT13T316R
ZPMT13T316RP
ZPMT13T320R
ZPMT13T320RP
ZPMT160404R
ZPMT160408R
ZPMT160408RP
ZPMT160416R
ZPMT160416RP
ZPMT160420R
ZPMT160420RP
ZPMT160430R
ZPMT160430RP
ZPMT160432R
ZPMT160432RP
AB T
●
●
●
●
●
●
●
●
●
●
●
rε
ESW-206
ESW-206
ESW-206
DSW-307
DSW-307
DSW-307
DSW-307
DSW-307
DSW-307
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
A-08SD
A-08SD
A-08SD
A-10
A-10
A-10
A-10
A-10
A-10
α°JC5015 JC5040 FZ15
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Peripheral Insert
α
°
T
A
r
ε
B
JDA-ZCGT100302
JDA-ZCGT100304
JDA-ZCGT100308
rε
ESW-206 A-08SD
JDA10
●
●
●
ESW-206
DSW-307
TSW-408
（ ・ ）
●： □： ◎： ○： ※
10.288
φ4
φ2.9
86°
4.2
6.127 ±0.013
2-7°
ε
Z
※
MT-RP
type
Z
※
MT-R
type
Side Chipper
SERIES EXPANSION : POLISHED INSERT FOR ALUMINIUM
For Nonferrous
materials
1Corner
Not regrindable
●Applicable forAluminium parts.
Tooling by DIJET
Indexable Tools
C246
2007-038
● :
Standard stock items
□ :
Stock in Japan
○ :
Soon to be deleted
Cat.No.
ZCMT100304R
ZCMT100308R
JC5015
PVD coated
ZCMT100308RP
ZPMT13T308R
ZPMT13T308RP
ZPMT13T316R
ZPMT13T316RP
ZPMT13T320R
ZPMT13T320RP
ZPMT160404R
ZPMT160408R
ZPMT160408RP
ZPMT160416R
ZPMT160416RP
ZPMT160420R
ZPMT160420RP
ZPMT160430R
ZPMT160430RP
ZPMT160432R
ZPMT160432RP
● ●
● ●
● ●
● ●
● ●
● ● ●
● ●
● ●
● ●
● ●
● ●
Un-
coated
JC5040 JC8050 FZ15
●
●
□
□
●
□
□
□
□
A
10.4
10.4
10.4
13.3
13.3
13.3
13.3
13.3
13.3
16
16
16
16
16
16
16
16
16
16
16
Dimensions (mm)
B
6.35
6.35
6.35
7.938
7.938
7.938
7.938
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
T
3.4
3.4
3.4
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
α°
7
7
7
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
rε
0.4
0.8
0.8
0.8
0.8
1.6
1.6
2.0
2.0
0.4
0.8
0.8
1.6
1.6
2.0
2.0
3.0
3.0
3.2
3.2
Par ts
Clamp Screw
ESW-206
ESW-206
ESW-206
DSW-307
DSW-307
DSW-307
DSW-307
DSW-307
DSW-307
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
TSW-408
Wrench
A-08SD
A-08SD
A-08SD
A-10
A-10
A-10
A-10
A-10
A-10
A-15
(End mill type)
A-15T
(Face mill type)
10 inserts per case
Indexable Tools
C240
SDSTYPE
Tooling by DIJET
Indexable Tools
Side Chipper SICTYPE
● SICM○○10 TYPE (END MILL TYPE)
Work
Materials
Insert
Grades
Cutting
conditions
φ16
2,990
720
3
5
2,990
600
3
5
2,390
480
2
5
2,390
480
2
5
2,190
440
2
5
3,190
900
3
5
2,990
720
3
5
6,000
1,800
3
5
n
: Spindle speed,
V
f: Feed speed,
a
p: Depth of cut,
a
e: Width of cut
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. In case of using long type holder, reduce depth of cut by 60% to 40% or feed speed.
φ20
2,390
860
3
6
2,390
720
3
6
1,910
580
2
6
1,910
580
2
6
1,750
530
2
6
2,250
1,070
3
6
2,390
860
3
6
4,780
2,150
3
6
φ25
1,910
920
3
8
1,910
770
3
8
1,530
620
2
8
1,530
620
2
8
1,400
560
2
8
2,040
1,140
3
8
1,910
920
3
8
3,820
2,300
3
8
φ32
1,500
900
3
10
1,500
750
3
10
1,200
600
2
10
1,200
600
2
10
1,100
550
2
10
1,600
1,120
3
10
1,500
900
3
10
3,000
2,250
3
10
φ40
1,200
870
3
12
1,200
720
3
12
960
580
2
12
960
580
2
12
880
530
2
12
1,280
1,080
3
12
1,200
870
3
12
2,400
2,000
3
12
φ50
960
810
3
15
960
680
3
15
770
540
2
15
770
540
2
15
700
490
2
15
1,020
1,000
3
15
960
810
3
15
1,900
1,900
3
15
■ RECOMMENDED CUTTING CONDITIONS / SHOULDER MILLING
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Alloy steel
SCM440
(1.7223)
150-280HB
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Stainless steel
SUS304, SUS316
150-250HB
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
Aluminium alloy
50-110HB
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
JC5040
JC5040
JC5040
JC5015
JC5040
JC5015
(
JC5040)
JC5015
(JC5040
)
JC5015
(
JC5040
)
FZ15
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
n (min
-1
)
V
f
(mm/min)
ap (mm)
ae (mm)
Tooling by DIJET
IndexableTools
C241
SDSTYPE
Indexable Tools
Side Chipper SICTYPE
Work
Materials Insert
Grades Cutting
conditions φ16 φ20 φ25 φ32 φ40 φ50
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
JC5040
n (min
-1
)2,790 2,230 1,790 1,400 1,120 900
V
f
(mm/min) 560 670 720 700 680 630
ap (mm) ~3 ~3 ~3 ~3 ~3 ~3
Alloy steel
SCM440
(1.7223)
150-280HB
JC5040
n (min
-1
)2,790 2,230 1,790 1,400 1,120 900
V
f
(mm/min) 450 540 580 560 540 510
ap (mm) ~3 ~3 ~3 ~3 ~3 ~3
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
JC5040
(JC5015)
n (min
-1
)2,190 1,750 1,400 1,100 880 700
V
f
(mm/min) 350 420 450 440 430 400
ap (mm) ~2 ~2 ~2 ~2 ~2 ~2
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
JC5040
n (min
-1
)2,190 1,750 1,400 1,100 880 700
V
f
(mm/min) 350 420 450 440 430 400
ap (mm) ~2 ~2 ~2 ~2 ~2 ~2
Stainless steel
SUS304, SUS316
150-250HB
JC5015
(JC5040)
n (min
-1
)1,990 1,600 1,280 1,000 800 640
V
f
(mm/min) 320 390 410 400 390 360
ap (mm) ~2 ~2 ~2 ~2 ~2 ~2
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
JC5015
(JC5040)
n (min
-1
)2,990 2,390 1,910 1,500 1,200 960
V
f
(mm/min) 720 860 920 900 860 810
ap (mm) ~3 ~3 ~3 ~3 ~3 ~3
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
JC5015
(JC5040)
n (min
-1
)2,790 2,230 1,790 1,400 1,120 900
V
f
(mm/min) 560 670 720 700 680 630
ap (mm) ~3 ~3 ~3 ~3 ~3 ~3
Aluminium alloy
50-110HB FZ15
n (min
-1
)6,000 4,780 3,820 3,000 2,400 1,900
V
f
(mm/min) 1,200 1,430 1,530 1,500 1,440 1,330
ap (mm) ~3 ~3 ~3 ~3 ~3 ~3
● SICM○○10 TYPE (END MILL TYPE)
■ RECOMMENDED CUTTING CONDITIONS / SLOTTING
n
: Spindle speed,
V
f: Feed speed,
a
p: Depth of cut,
a
e: Width of cut
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. In case of using long type holder, reduce depth of cut by 60% to 40% or feed speed.
Indexable Tools
C242
SDSTYPE
Tooling by DIJET
Indexable Tools
Side Chipper SICTYPE
● SICM○○16 TYPE (END MILL TYPE)
■ RECOMMENDED CUTTING CONDITIONS / SHOULDER MILLING
n
: Spindle speed, Vf: Feed speed,
a
p: Depth of cut,
a
e: Width of cut
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. In case of using long type holder, reduce depth of cut by 60% to 40% or feed speed.
Work
Materials
Insert
Grades Cutting
conditions
φ30 φ32 φ40 φ50
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
JC5040
n (min
-1
)1,600 1,500 1,200 960
V
f
(mm/min) 870 810 870 870
ap (mm) 5 5 5 5
ae (mm) 910 12 15
Alloy steel
SCM440
(1.7223)
150-280HB
JC5040
n (min
-1
)1,600 1,500 1,200 960
V
f
(mm/min) 720 680 720 720
ap (mm) 5 5 5 5
ae (mm) 910 12 15
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
JC5040
JC5015
n (min
-1
)1,280 1,200 960 770
V
f
(mm/min) 580 540 580 580
ap (mm) 3 3 3 3
ae (mm) 910 12 15
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
JC5040
n (min
-1
)1,280 1,200 960 770
V
f
(mm/min) 580 540 580 580
ap (mm) 3 3 5 3
ae (mm) 910 12 15
Stainless steel
SUS304, SUS316
150-250HB
JC5015
(JC5040)
n (min
-1
)1,170 1,100 800 700
V
f
(mm/min) 530 500 480 530
ap (mm) 3 3 3 3
ae (mm) 910 12 15
Cas tiron
FC250, FC300
(GG25, GG30)
160-260HB
JC5015
(JC5040)
n (min
-1
)1,700 1,600 1,280 1,020
V
f
(mm/min) 1,020 960 1,020 1,020
ap (mm) 5 5 5 5
ae (mm) 910 12 15
Nodular cas tiron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
JC5015
(JC5040)
n (min
-1
)1,600 1,500 1,200 960
V
f
(mm/min) 870 810 870 870
ap (mm) 5 5 5 5
ae (mm) 910 12 15
Aluminium alloy
50-110HB FZ15
n (min
-1
)3,200 3,000 2,400 1,900
V
f
(mm/min) 1,920 1,800 1,920 1,900
ap (mm) 5 5 5 5
ae (mm) 910 12 15
n
: Spindle speed,
V
f: Feed speed,
a
p: Depth of cut,
a
e: Width of cut
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. In case of using long type holder, reduce depth of cut by 60% to 40% or feed speed.
Tooling by DIJET
IndexableTools
C243
SDSTYPE
Indexable Tools
Side Chipper SICTYPE
● SICM○○16 TYPE (END MILL TYPE)
■ RECOMMENDED CUTTING CONDITIONS / SLOTTING
n
: Spindle speed,
V
f: Feed speed,
a
p: Depth of cut,
a
e: Width of cut
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. In case of using long type holder, reduce depth of cut by 60% to 40% or feed speed.
Work
Materials Insert
Grades
Cutting
conditions
φ30 φ32 φ40 φ50
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
JC5040
n (min
-1
)1,490 1,400 1,120 900
V
f
(mm/min) 670 630 680 680
ap (mm) ~5 ~5 ~3 ~5
Alloy steel
SCM440
(1.7223)
150-280HB
JC5040
n (min
-1
)1,490 1,400 1,120 900
V
f
(mm/min) 540 510 540 540
ap (mm) ~5 ~5 ~3 ~3
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
JC5040
JC5015
n (min
-1
)1,170 1,100 880 700
V
f
(mm/min) 430 400 430 420
ap (mm) ~3 ~3 ~2 ~3
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
JC5040
n (min
-1
)1,170 1,100 880 700
V
f
(mm/min) 430 400 430 420
ap (mm) ~3 ~3 ~2 ~3
Stainless steel
SUS304, SUS316
150-250HB
JC5015
(JC5040
)
n (min
-1
)1,070 1,000 800 640
V
f
(mm/min) 390 360 390 390
ap (mm) ~3 ~3 ~2 ~3
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
JC5015
(JC5040
)
n (min
-1
)1,600 1,500 1,200 960
V
f
(mm/min) 820 770 820 820
ap (mm) ~5 ~5 ~3 ~5
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
JC5015
(JC5040
)
n (min
-1
)1,490 1,400 1,120 900
V
f
(mm/min) 670 630 680 680
ap (mm) ~5 ~5 ~3 ~5
Aluminium alloy
50-110HB FZ15
n (min
-1
)3,200 3,000 2,400 1,900
V
f
(mm/min) 1,440 1,350 1,440 1,430
ap (mm) ~5 ~5 ~5 ~5
Indexable Tools
C244
SDSTYPE
Tooling by DIJET
Indexable Tools
Side Chipper SICTYPE
● SICM2513 TYPE (END MILL TYPE)
■ RECOMMENDED CUTTING CONDITIONS
n
: Spindle speed (min
-1
),
V
f: Feed speed (mm/min)
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. In case of using long type holder, reduce depth of cut by 60% to 40% or feed speed.
Work
Materials
Insert
Grades
Cutting
conditions Shoulder Milling Slotting
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
JC5040
n
(min
-1
)1,910 1,790
V
f
(mm/min) 860 650
a
p (mm) 4 ~4
a
e (mm) 8 —
Alloy steel
SCM440
(1.7223)
150-280HB
JC5040
n
(min
-1
)1,910 1,790
V
f
(mm/min) 690 540
a
p (mm) 4 ~4
a
e (mm) 8 —
Mold steel
NAK, P20
(1.2311, P20)
280-400HB
JC5040
JC5015
n
(min
-1
)1,530 1,400
V
f
(mm/min) 560 420
a
p (mm) 2.5 ~2.5
a
e (mm) 8 —
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
JC5040
n
(min
-1
)1,530 1,400
V
f
(mm/min) 560 420
a
p (mm) 2.5 ~2.5
a
e (mm) 8 —
Stainless steel
SUS304, SUS316
150-250HB
JC5015
(JC5040
)
n
(min
-1
)1,400 1,280
V
f
(mm/min) 510 390
a
p (mm) 2.5 ~2.5
a
e (mm) 8 —
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
JC5015
(JC5040
)
n
(min
-1
)2,040 1,910
V
f
(mm/min) 1,040 580
a
p (mm) 4 ~4
a
e (mm) 8 —
Nodular cast iron
FCD600, FCD700
(GGG60, GGG70)
170-300HB
JC5015
(JC5040
)
n
(min
-1
)1,910 1,790
V
f
(mm/min) 860 650
a
p (mm) 4 ~4
a
e (mm) 8 —
Aluminium alloy
50-110HB
FZ15
n
(min
-1
)3,820 3,820
V
f
(mm/min) 2,000 1,380
a
p (mm) 4 ~4
a
e (mm) 8 —
Tooling by DIJET
IndexableTools
C245
SDSTYPE
Indexable Tools
Work
Materials
Insert
Grades
Cutting
Conditions
Dimensions (mm)
φ16 φ20 φ25 φ32 φ40 φ50
Aluminium alloy
50-110HB
JDA10
n
(min
-1
)6,000 4,780 3,820 3,000 2,400 1,900
V
f
(mm/min) 1,800 2,150 2,300 2,250 2,000 1,900
a
p (mm) 3 3 3 3 3 3
a
e (mm) 5 6 8 10 12 15
Work
Materials
Insert
Grades
Cutting
Conditions
Dimensions (mm)
φ16 φ20 φ25 φ32 φ40 φ50
Aluminium alloy
50-110HB
JDA10
n
(min
-1
)6,000 4,780 3,820 3,000 2,400 1,900
V
f
(mm/min) 1,200 1,430 1,530 1,500 1,440 1,330
a
p (mm) ~2 ~2 ~2 ~2 ~2 ~2
Work
Materials
Carbon steel
S50C, S55C
(C50, C55)
150-280HB
Tool & Die steel
SKD61, SKD11
(1.2344, 1.2379)
150-255HB
Cast iron
FC250, FC300
(GG25, GG30)
160-260HB
Stainless steel
SUS304, SUS316
150-250HB
Aluminium alloy
50-110HB
Insert
Grades
JC5040
JC5040
JC5040
JC5015
JC5015
(
JC5040
)
FZ15
Cutting speed
V
c
(m/min)
150
(80~200)
120
(80~150)
150
(80~200)
110
(80~200)
300
(200~500)
Feed per tooth
f
z
(mm/t)
0.20
(0.1~0.25)
0.15
(0.1~0.2)
0.20
(0.1~0.25)
0.10
(0.05~0.15)
0.20
(0.1~0.25)
Depth of cut
(mm)
a
p
5
3
5
3
5
Pick feed
(mm)
a
e
0.6Dc
0.6Dc
0.6Dc
0.6Dc
0.6Dc
■ RECOMMENDED CUTTING CONDITIONS
● FACE MILL TYPE
■ RECOMMENDED CUTTING CONDITIONS FOR PCD INSERT (JDA10)
NOTE
1) Max. depth of cut:
a
p=Up to 4mm
2) Max. cutting speed:
V
c=Up to 1,000m/min
① SICM○○10 TYPE (END MILL TYPE) / SHOULDER MILLING
② SICM○○10 TYPE (END MILL TYPE) / SLOTTING
n
: Spindle speed,
V
f: Feed speed,
a
p: Depth of cut,
a
e: Width of cut
Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2. In case of using long type holder, reduce depth of cut by 60% to 40% or feed speed.
Side Chipper SICTYPE
IndexableTools
C246
SDSTYPE
Tooling by DIJET
Indexable Tools
● :
Standard stock items
□ :
Stock in Japan
○ :
Soon to be deleted
α°
T
A
r
ε
B
■INSERTS
ZPMT170508R
●
JC5015
●
JC5040 ABTα°rε
RFC
TYPE
RFC5050R-22
RFC6350R-22
RFC8060R-27
●
●
●
12
16
25
3
4
5
3
4
5
0.9
1.1
2.2
50
63
80
50
50
60
45
60
60
17
17
20
90
70
80
22
22
27
20
20
22
6.3
6.3
7
10.4
10.4
12.4
φDc
φdL
f
DSW-4510H
DSW-4510H
DSW-4510H
A-20SD
A-20SD
A-20SD
■BODY
★
●3D insert geometry gives low cutting forces and excellent chip
ejection for high productivity at high feed rate
●Adopted ultra rigid G Body
φd1
abℓ
φDb
S
ℓ
2009-014
Shoulder Milling
L
f
φDc
φd
φDb
S
φd
1
a
b
DSW-4510H
（ ・ ）
Roughing Chipper
●： □： ◎： ○： ※
C254
Tooling by DIJET
Indexable Tools
C254
★
α°
T
A
r
ε
B
■INSERTS
ZPMT170508R
●
JC5015
●
JC5040 ABTα°rε
RFC
TYPE
RFC5050R-22
RFC6350R-22
RFC8060R-27
●
●
●
12
16
25
3
4
5
3
4
5
0.9
1.1
2.2
50
63
80
50
50
60
45
60
60
17
17
20
90
70
80
22
22
27
20
20
22
6.3
6.3
7
10.4
10.4
12.4
φDc
φdL
f
DSW-4510H
DSW-4510H
DSW-4510H
A-20SD
A-20SD
A-20SD
■BODY
★
●3D insert geometry gives low cutting forces and excellent chip
ejection for high productivity at high feed rate
●Adopted ultra rigid G Body
φd1
abℓ
φDb
S
ℓ
2009-014
Shoulder Milling
L
f
φDc
φd
φDb
S
φd
1
a
b
DSW-4510H
（ ・ ）
Roughing Chipper
●： □： ◎： ○： ※
C254
Tooling by DIJET
Indexable Tools
C254
★
Cat. No.
PVD coated
JC5015 JC5040
Dimensions (mm)
A B T α°
r
ε
ZPMT170508R
● ●
17 11 5.56 11 0.8
Cat. No.
Stock
RFC5050R-22
RFC6350R-22
RFC8060R-27
●
●
□
No.
of
Inserts
12
16
25
No.
of
flutes
3
4
5
No.
of
Eff.
Cutting
edge
3
4
5
φ
Dc
Dimensions (mm)
50
63
φ
d
1
80
45
60
60
Note) 1. All cutters are supplied without inserts
2. ★mark shows: these cutter bodies are equipped with theset bolt because of
the specified bolt size.
17
17
20
S
50
50
60
L
f
φd
90
70
80
22
a
22
b
Weight Set
bolt
(kg)
ℓ
6.3
10.4
27
20
6.3
12.4
7
0.9
20
22
★
1.1
2.2
Parts
Clamp screw
DSW-4510H
DSW-4510H
DSW-4510H
Clamp Screw
DSW-4510H
Wrench
A-20SD
A-20SD
A-20SD
Recommended torque
(N
・
m)
6.0
■ BODY
■ INSERTS
● 3D insert geometry gives low cutting forces and excellent chip
ejection for high productivity at high feed rate
● Adopted ultra rigid G Body
10 inserts per case
Roughing Chipper RFCTYPE
φ
Db
10.4
M10x1.5x55
Tooling by DIJET
IndexableTools
C247
SDSTYPE
Indexable Tools
● :
Standard stock items
□ :
Stock in Japan
○ :
Soon to be deleted
Type of
Machining
Work
Materials
Hard-
ness
Insert
Grades
Max. D.O.C.
(mm)
Tool dia. (mm)
φ50 φ63 φ80
Vc
(m/min)
n
(min
-1
)
V
f
(mm/min)
Vc
(m/min)
n
(min
-1
)
V
f
(mm/min)
Vc
(m/min)
n
(min
-1
)
V
f
(mm/min)
Cast iron
(FC)
150HB JC5015
(JC5040)
a
e
= 0.5Dc(max)
a
p
=1.0Dc(max) 140 890 610 140 710 650 140 560 640
a
e
= 0.1Dc
a
p
=
Below flute
length
140 890 880 140 710 940 140 560 920
Nodular
cast iron
(FCD)
Below
220HB
JC5015
(JC5040)
a
e
= 0.5Dc(max)
a
p
=1.0Dc(max) 120 760 520 120 610 560 120 480 550
a
e
= 0.1Dc
a
p
=
Below flute
length
120 760 750 120 610 810 120 480 790
Carbon steel
Alloy steel
(S-C, SCM)
Below
250HB JC5040
a
e
= 0.5Dc(max)
a
p
=1.0Dc(max) 110 700 420 110 560 450 110 440 440
a
e
= 0.1Dc
a
p
=
Below flute
length
110 700 690 110 560 670 110 440 660
Tool & Die
steel
SKD
Below
255HB JC5040
a
e
= 0.5Dc(max)
a
p
= 1.0Dc(max) 100 640 230 100 510 250 100 400 240
a
e
= 0.1Dc
a
p
=
Below flute
length
100 640 350 100 510 370 100 400 360
■RECOMMENDED CUTTINGCONDITIONS
（ ） φ50 φ63 φ80
140
140
120
120
110
110
100
100
140
140
120
120
110
110
100
100
710
710
610
610
560
560
510
510
650
940
560
810
450
670
250
370
140
140
120
120
110
110
100
100
560
560
480
480
440
440
400
400
640
920
550
790
440
660
240
360
890
890
760
760
700
700
640
640
610
880
520
750
420
690
230
350
（ ）
（ ）
（ ）
（ ）
JC5015
(JC5040)
JC5015
(JC5040)
JC5040
JC5040
a
e
a
p
Shoulder Milling
RFC
TYPE
Vf
(mm/min)
Vc
(m/min)
n
(min
-1
)
V
f
(mm/min)
Vc
(m/min)
n
(min
-1
)
V
f
(mm/min)
Vc
(m/min)
n
(min
-1
)
Roughing Chipper
●： □： ◎： ○： ※
C255
Indexable Tools
Tooling by DIJET
■ RECOMMENDED CUTTING CONDITIONS
Roughing Chipper RFCTYPE
V
c: Cutting speed,
V
f: Feed speed,
n
: Spindle speed,
a
p: Depth of cut,
a
e: Width of cut
C248
Tooling by DIJET
Indexable Tools
Ultra rigid Longer tool life Wide range of application from general steel to hardened steel
SSE45 type
Entering angle: 45°
For Face Milling
50
~ 125)
SSD90
type
Entering angle: 90°
For Shoulder Milling
50
~ 125)
Carbide shim gives longer tool life of cutter body
For SSE45 Ultra Fine Pitch type is available
SSE45 Type
Entering angle: 45°
For Face Milling
SSD90 Type
Entering angle: 90°
For Shoulder Milling
DIJET Mill 45/90 SSE45 / SSD90TYPE
66(66' 6HULHV
Tooling by DIJET
IndexableTools
C249
SDSTYPE
Indexable Tools
Tool life comparison (FC300, GG30) Tool life comparison (SKD11, 1.2379)
0.5
0.4
0.3
0.2
0.1
0
JC605W
Competitor B
5 10 15 20 25 30 35 40 45 50
Cutting length (m)
Material: FC300 (GG30),
Insert No.: SEMT13T3AGSN-KM (JC605W)
Cutting conditions: Vc=200m/min, fz=0.25mm/t,
a
p=2.5mm,
a
e=68mm,Dry
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
JC5040
Competitor I
1 2 3 4 5 6 7 8 9
Cutting length (m)
Material: SKD11 (1.2379),
Insert No.: SEMT13T3AGSN-PM (JC5040)
Tooldia.: φ100mm
Cutting conditions: Vc=120m/min, n=382min
-1
,
f=0.2mm/rev(1N),
a
p=2mm,
a
e=76mm,
Shoulder milling, Down cut, Airblow
JC605W is new CVD coated grade for cast iron milling. JC605W is improved wear and thermal resistance by adopting
new substrate having excellent wear and chipping resistance and thick α-A R 2O3 layer providing maximum thermal
and chemical protection. By means of smooth surface treatment of coating layer prevents abnormal wear such as
sudden weld chipping.
●
α-AR2O3 layer with improved oxidation resistance
and smooth surface treatment
● Ti (C, N) layer with improved chipping resistance
● Substrate gives excellent wear and chipping
resistance
Type
ISO code
Finishing or
light cutting
K01 K10
JC605W
Medium
cutting
K20
Heavy
cutting
K30
SSE45 gives wide application for cast iron, general steel and
hardened steel.
JC5040 for general steel, JC605W for cast iron, JC8015 for nodular cast iron and hardened steel, FZ05 for
Aluminium alloy and tough grade JC8050 for unfavorable conditions.
Ultra-rigid body gives longer tool life.
1. Adopted Carbide shim prevents body damage and improves security when insert is broken.
2. Secure insert location maintains high precision face run out and improves surface roughness and tool life.
3. SSE45 achieves 1.3 times longer tool life than competitor.
Excellent and smooth cutting is possible with 20 degree positive axial rake and high
positive 3D geometry insert.
Wiper insert is available for excellent surface roughness.
DIJET Mill 45 SSE45TYPE
NEWLY DEVELOPED COATING, “JC605W”
CUTTING PERFORMANCE
Structure of JC605W Applicable range of JC605W
Flank wear (mm)
Max. Flank wear
Wear-resistance
Chipping-resistance
C250
Tooling by DIJET
Indexable Tools
DIJET Mill 45
■ BODY
Cat. No.
SSE45-4050R-22
SSE45-5063R-22
SSE45-6080R-27
SSE45-7100R-32
SSE45-8125R-40
Stock
●
No.
of
flutes
4
5
6
7
8
φ
Dc
φ
D
1
Dimensions (mm)
φ
Db
50
63
80
100
63
76.1
93.1
113.3
125 138.3
45
50
56
70
80
Lf
40
40
50
50
63
Note)1. All cutters are supplied without inserts.
2. Please refer page C252 for recommended cutting conditions.
φd
SSE45TYPE
φd1
22
22
27
32
40
a
10.4
10.4
13.5
17.5
60
10.4
10.4
12.4
14.4
16.4
b
6.3
6.3
7
8
9
● Standard stock items □ Stock in Japan ○ Soon to be deleted
20
20
25
32
22
ℓ
Weight
kg
0.4
0.6
1.1
1.6
2.6
Fig.
1
1
1
1
2
Max. D.O.C:6mm
45
Entering angle : 45°
AR:+20°
RR:-15°-8°
Fig.
1F
ig.
2F
φDc
φD
1
φ
Db
φd
φd
1
a
b
Lf
φDc
φD
1
φDb
φd
φd
1
a
b
Lf
φ
φ
φ
φ
φ
φ
φ
φ
φ
φ
●
●
●
●
Tooling by DIJET
C251
Indexable Tools
SEMT13T3AGSN-PM
SEGT13T3AGFN-AL
XEHW13T3AGSN-W
ATTENTION TO USING WIPER INSERT
TSW-3512H
DIJET Mill 45
Cat. No.
SEMT13T3AGSN-KM
Clamp screw
Standard stock items Stock in Japan Soon to be deleted
Shim screw
SSW-535
(Wiper
insert)
SSE45TYPE
Tole-
rance
M
M
G
H
JC5040
Shim
SM-SE13
DH103
A-15T
PVD coated
JC8015 JC8050
Wrench for shim
LW-035
CVD coated
JC605W
Clamp screw
TSW-3512H
SSW-535
Uncoated
FZ05
Recommended torque
(N m)
2.1
6.5
Insert
Fig.
1
1
2
3
INSERTS
10 inserts per case.
In case of feed per rev fz 2 mm/rev and surface
roughness is required, were commend to use wiper
insert.
Wiper insert for SSE45 has single cutting edge.
Please put insert as “R“ mark is shown to the front.
PARTS
Fig.3
20°
R1.5
13.4
3.97
17.8
4.1
7.4
R500
Fig.1
20°
R1.5
13.4
3.97
2.4
45°
4.1
Fig.2
2.5
13.4
4.1
3.97
45°
20°
Wrench
C252
Tooling by DIJET
Indexable Tools
ISO
P
M
K
H
N
Work Materials
Low carbon steel (SS400, S10C)
Below 180HB
Carbon steel (S50C, S55C)
Below 250HB
Tool & Die steel (SKD61, SKD11)
Below 255HB
Stainless steel (SUS304)
Below 250HB
Grey cast iron (FC300)
Below 300HB
Nodular cast iron (FCD400)
Below 300HB
Hardened steel
40-55HRC
Aluminium alloy (A5052)
50-110HB
Cutting
speed
Vc (m/min)
250
(200−300)
220
Feed per
tooth
fz (mm/t)
0.2
(0.1−0.3)
(170−250)
120
0.2
Insert
Grades
JC5040
(JC8050)
(0.1−0.3)
(100−150)
220
0.2
JC5040
(JC8050)
(0.1−0.3)
(170−250)
200
0.2
(0.1−0.3)
(150−250)
150
0.2
JC5040
JC8050
(JC8015)
(0.1−0.3)
(120−180)
80
0.2
JC605W
(JC8015)
(0.1−0.3)
(60−100)
300−
0.15
(0.1−0.2)
0.2
(0.1−0.3)
JC8015
JC8015
FZ05
Note) In case of unfavourable conditions, insert grade JC8050 is recommended.
Insert No.
SEMT13T3AGSN-PM
SEMT13T3AGSN-PM
SEMT13T3AGSN-PM
SEMT13T3AGSN-PM
SEMT13T3AGSN-KM
(SEMT13T3AGSN-PM)
SEMT13T3AGSN-PM
SEMT13T3AGSN-PM
SEGT13T3AGFN-AL
50
164 64
Combination of SSE45 and JC605W
increased cutting speed 1.3 times and
feed speed 3.25 times faster than
competitor.
Part name
Material
Hardness
Tool No.
Grade
Vc, (n)
Vf, (fz)
ap (mm)
ae (mm)
Coolant
Machine
Block
FC250 GG25
−
SSE45-14250R-60(φ250 14N)
SEMT13T3AGSN-KM (JC605W)
204 m/min, (260min
-1
)
728 mm/min, (0.2mm/t)
2.5×2mm
−
Dry
Horizontal MC
■ CASE STUDIES
■ RECOMMENDED CUTTING CONDITIONS
DIJET Mill 45 SSE45TYPE
Tooling by DIJET
C253
Indexable Tools
DIJET Mill 90 SSD90TYPE
Economical shoulder milling cutter SSD90 uses four
cutting edge insert.
1. Combination of M class insert with 3D geometry and high precision body achieves true 90 degree
with no mismatch and excellent surface roughness.
2. Adopted carbide shim prevents body damage and improves security in case if insert is broken.
SSD90 gives wide application for cast iron, general steel and
hardened steel.
JC5040 is suitable for general steel, JC605W for cast iron, JC8015 for nodular cast iron and hardened steel and tough grade JC8050 for
unfavourable conditions.
CUTTING PERFORMANCE
1. Verticalness comparison
Material: S50C (C50)
Cutting conditions:
a
p
=8mm,
a
e
=2.5mm Vc=120m min,
fz=0.15mm/t,
a
p
=8mm,
a
e
=2,5mm
DIJET:
SDHW120408
Verticalness
11μm
(mm)
7
6
5
4
3
2
1
SDMT120408
Competitor
DIJET:
Verticalness
16μm
(mm)
+10 +50 −5 −10 (μ
m)
Verticalness
41μm
7
6
5
4
3
2
1
Theoretical verticalness of SSD90: 11µm (11mm width), 8µm (3mm width)
3. Surface roughness comparison
Material: SKD61 (1.2344) Raw material
Cutting conditions: Vc=200m/min, fz=0.15mm/t,
a
p
=2mm,
a
e
=43mm
SDMT insert (M class) achieved below Ra=0.5µm.
SDH Winsert (H class) achieved better surface
roughness below Ra=0.1mm.
2. Tool life comparison (SKD61, Raw material)
Material: SKD61 (1.2344) Raw material
Cutting conditions: Vc=200m/min, fz=0.15mm/t,
a
p
=2mm,
a
e
=43mm
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
4
3.5
3
2.5
2
1.5
1
0.5
0
DIJET (SDMT1204PDER<JC5040>)
Competitor I
1.3
times
Longer
0.5 2 3.5 7 10.5 14
Cutting length (m)
SSD90 tool achieved 1.3 times longer tool life.
Ra = Below
0.5μm
SDMT1204PDER
(JC5040)
Ra = Below
0.1μm
SDHW1204PDTR
(JC8015)
Ra
Rz
(mm)
7
6
5
4
3
2
1
+10 +50 −5 −10 (μ
m)
+40+35 +30 +25 +20 +15 +10 +50 −5 −10 (μ
m)
C254
Tooling by DIJET
φ
φ
φ
φ
φ
φ
φ
φ
Max. D.O.C:11mm
90°
ℓ
ℓ
Entering angle : 90°
AR:+10°
RR:-9°-11°
Fig.
1F
ig.2
a
φDc
Lf
b
φDb
φd
1
φd
a
φDc
φd
1
φd
Lf
b
φDb
ℓ
ℓ
Indexable Tools
● Standardstockitems □ StockinJapan ○ Soontobedeleted
DIJET Mill 90 SSD90TYPE
Bore
Metric
Bore
Cat. No.
SSD90-4050R-22
SSD90-5063R-22
SSD90-6080R-27
SSD90-8100R-32
SSD90-10125R-40
Stock
●
No.
of
flutes
φDc
4
5
6
8
10
Note) All cutters are supplied without inserts.
φDb
50
63
80
100
41
125
50
60
70
80
Dimensions (mm)
Lf
40
40
50
50
63
φd
22
22
27
32
40
φd1
17
17
37
43
57
a
10.4
10.4
12.4
14.4
16.4
b
6.3
6.3
7
8
9
ℓ
20
20
22
32
35
Weight
kg
Fig.
0.3
0.5
0.9
1.5
2.6
1
1
1
2
2
■ BODY
●
●
●
●
Tooling by DIJET
C255
A-15T LW-035TSW-3512H SSW-535 SM-SD12
Wrench
Clamp screw Shim screw Shim Wrench for shim
Indexable Tools
DIJET Mill 90
■ INSERTS
Cat. No.
SDMT1204PDER
SDHW1204PDTR
10 inserts per case
■ PARTS
Tole-
rance
M
H
JC8015
●
●
■ RECOMMENDED CUTTING CONDITIONS
ISO
P
M
K
H
Work Materials
Low carbon steel (SS400, S10C)
Below 180HB
Carbon steel (S50C, S55C)
Below 250HB
Tool & Die steel (SKD61, SKD11)
Below 255HB
Stainless steel (SUS304)
Below 250HB
Grey cast iron (FC300)
Below 300HB
Nodular cast iron (FCD400)
Below 300HB
Hardened steel
40-55HRC
PVD coated
Cutting
speed
Vc (m/min)
250
JC8050
●
Feed per
tooth
fz (mm/t)
(200−300)
220
0.2
(0.1−0.3)
(170−250)
120
0.2
SSD90TYPE
JC5040
●
①
Insert
Grades
JC5040
(JC8050)
(0.1−0.3)
(100−150)
220
0.15
CVD coated
JC605W
⃞
③
②
Insert
JC5040
(JC8050)
(0.1−0.25)
(170−250)
200
0.15
JC5040
JC8050
(0.1−0.25)
(150−250)
150
0.2
(JC8015)
(0.1−0.3
(120−180)
80
0.2
JC605W
Insert No.
Fig.
1
2
SDMT1204PDER
SDMT1204PDER
SDMT1204PDER
SDMT1204PDER
(JC8015)
(0.1−0.3)
(60−100)
0.1
JC8015
(0.05−0.15)
Note) In case of unfavourable conditions, insert grade JC8050 is recommended.
JC8015
(SDMT1204PDER)
(SDHW1204PDTR)
SDMT1204PDER
(SDMT1204PDER)
(SDHW1204PDTR)
SDMT1204PDER
SDHW1204PDTR
SDMT1204PDER
SDHW1204PDTR
Fig.1
SDMT1204PDER
（With Chipbreaker）
（Grade：JC8050, JC5040）
4.76
φ
4.6
□
12.7
15°
4-R0.8
Fig.2
SDHW1204PDTR
（Without Chipbreaker）
（Grade：JC8015）
□
12.7
4.76
φ
4.6
15°
4-R0.8
SDMT1204PDER
（With Chipbreaker）
（Grade：
JC605W
）
4.76
φ
4.6
□
12.7
15°
4-R0.8
SDMT1204PDER
（With Chipbreaker）
（Grade：JC8015）
□
12.7
4.76
φ
4.6
4-R0.8
15°
TSW-3512H
SSW-535
2.1
6.5
Recommendedtorque
（N・m）
Clamp screw
● :
Standard stock items
□ :
Stock in Japan
○ :
Soon to be deleted
C256
Tooling by DIJET
Indexable Tools
Finish Jet Mill FJMTYPE
Fig.1 Fig.2 Fig.3
:
Standard stock items
:
Stock in Japan
◎
:
Soon to be stocked
:
Soon to be deleted
※
:
Production after order received
Cat. No.
Stock
No. of
Inserts
Dimensions (mm)
Weight
(kg) Fig.
ϕ
Dc
ϕ
De
(Eff. dia)
Db Lf
ϕ
d
ϕ
d1
ϕ
d2 a b ℓ
FJM-4080R-27
●
2 Finishing &
2 Semi-finishing
inserts
80 65 71 63 27 20 14.3 12.4 7 22 1.7 1
FJM-4100R-32
●
100 85 90 63 32 26 17 14.4 8 32 2.7 1
FJM-4125R-40
●
125 110 114 63 40 60
—
16.4 9 40 3.9 2
FJM-4160R-40
●
160 145 148 63 40 75
—
16.4 9 40 6.1 2
FJM-4200R-60
●
200 185 186 63 60 134
—
25.7 14 40 8.6 3
FJM-4250R-60
□
250 235 237 63 60 182
—
25.7 14 40 14.8 3
● Super Finishing Milling Application
1. The combination of 2 finishing cartridges and 2 semi-finishing cartridges gives stable finishing
quality of unreliable removal stock on cast iron and cast steel.
2. Maximum
a
p=0.3mm (3 times larger than competitor’s
a
p)
Consolidate to one process of semi-finishing and super-finishing
3. Two semi-finishing inserts protect the finishing inserts and also
achieve longer tool life with reducing cutting force.
4. Easy to adjust the face runout by adjusting the cartridges.
5. JC8003 for cast iron and stainless steel, Cermet grade CX75
for general steels.
Semi-finishing insert Finishing insert
Finishing insert Semi-finishing insert
Entering angle : 0°
AR : +8°
RR : -15°
Finishing insert Semi-nishing insert
0.05~0.1
●
■
φDc abφDbφDe φd
Weight
（kg）
●
●
●
●
●
●
ℓL
f
Fig.1 Fig.2 Fig.3
80
100
125
160
200
250
65
85
110
145
185
235
φd
1
20
26
60
75
134
182
φd
2
14.3
17
－
－
－
－
71
90
114
148
186
237
63
63
63
63
63
63
9.5
12.7
15.9
19
25.4
25.4
6
8
10
11
14.3
14.3
24
32
40
40
40
40
1.7
2.7
3.9
6.1
8.6
14.8
1
1
2
2
3
3
25.4
31.75
38.1
50.8
47.625
47.625
steel.
L
f
a
φDe
φD
b
ℓ
φD
c
φd
1
φd
2
φd
b
L
f
a
φDe
φD
b
ℓ
φD
c
φd
1
φd
b
L
f
a
φDe
φD
b
ℓ
φD
c
φd
1
φd
b
P. C.D.101.6
2009-013
Face Milling
（ ）
●： □： ◎： ○： ※
Max. D.O.C: 0.3mm
(Height adjustment)
Tooling by DIJET
C310
●
Entering angle:0°
●
A
・
R:+8°
●
R
・
R:-15°
Note) 1. All cutter bodies are supplied without inserts.
2. Please refer page C258 for recommended cutting conditions.
■ BODY
Lf
De
ective dia.)
Db
Dc
d1
d2
d
b
Lf
a
a
De
ective dia.)
Db
Dc
d1
d
b
Lf
a
De
ective dia.)
Db
Dc
d1
d
b
P.C.D.101.6
Tooling by DIJET
C257
Indexable Tools
Finish Jet Mill FJMTYPE
●
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
※
:
Production after order received
●
●
●
JC8003
●
JC8015
●
●
CX75
H
H
H
H
H
■INSERTS
SDHW1504ADFN-W1 SDHW1504ADE（F）N-W2
■BODY (METRICBORE)
abφDbφDeφDc φd
Weight
（kg）
FJM-4080R-27
FJM-4100R-32
FJM-4125R-40
FJM-4160R-40
FJM-4200R-60
FJM-4250R-60
●
●
●
●
●
●
L
f
80
100
125
160
200
250
65
85
110
145
185
235
φd
1
20
26
60
75
134
182
φd
2
14.3
17
71
90
114
148
186
237
63
63
63
63
63
63
12.4
14.4
16.4
16.4
25.7
25.7
7
8
9
9
14
14
22
32
40
40
40
40
1.7
2.7
3.9
6.1
8.6
14.8
1
1
2
2
3
3
27
32
40
40
60
60
15.82
φ5
4.76
12°
15°
15.826
φ5
4.76
15°
Fig.1
Fig.3
Fig.2
φ5.8
3.18
SPHW1203ZPTR
□12.7
11°
Fig.4
FJM
TYPE
SDHW1504ADFN-W1
SDHW1504ADFN-W2
SDHW1504ADEN-W2
SPHW1203ZPTR
SDHW1504ADEN-F1
1
2
2
3
4
SDHW1504ADEN-F1
15.82
4.76
12°
15°
φ5
30％less cutting force
Finish Jet Mill
●： □： ◎： ○： ※
（ ）
C311
Indexable Tools
Tooling by DIJET
●
●
●
JC8003
●
JC8015
●
●
CX75
H
H
H
H
H
■INSERTS
SDHW1504ADFN-W1 SDHW1504ADE（F）N-W2
■BODY (METRICBORE)
abφDbφDeφDc φd
Weight
（kg）
FJM-4080R-27
FJM-4100R-32
FJM-4125R-40
FJM-4160R-40
FJM-4200R-60
FJM-4250R-60
●
●
●
●
●
●
L
f
80
100
125
160
200
250
65
85
110
145
185
235
φd
1
20
26
60
75
134
182
φd
2
14.3
17
71
90
114
148
186
237
63
63
63
63
63
63
12.4
14.4
16.4
16.4
25.7
25.7
7
8
9
9
14
14
22
32
40
40
40
40
1.7
2.7
3.9
6.1
8.6
14.8
1
1
2
2
3
3
27
32
40
40
60
60
15.82
φ5
4.76
12°
15°
15.826
φ5
4.76
15°
Fig.1
Fig.3
Fig.2
φ5.8
3.18
SPHW1203ZPTR
□12.7
11°
Fig.4
FJM
TYPE
SDHW1504ADFN-W1
SDHW1504ADFN-W2
SDHW1504ADEN-W2
SPHW1203ZPTR
SDHW1504ADEN-F1
1
2
2
3
4
SDHW1504ADEN-F1
15.82
4.76
12°
15°
φ5
30％less cutting force
Finish Jet Mill
●： □： ◎： ○： ※
（ ）
C311
Indexable Tools
Tooling by DIJET
■ INSERTS
SDHW1504ADFN-W1 SDHW1 504ADE
(
F
)
N-W2
SDHW1504ADEN-F1
Cat. No.
SDHW1504ADFN-W1
(finishing insert)
30% less cutting force
SDHW1504ADFN-W2
(finishing insert)
SDHW1504ADEN-W2
(finishing insert)
SDHW1504ADEN-F1
SPHW1203ZPTR
(Semi-finishing insert)
(finishing insert
for low rigid work)
PVD coated
DH103
●
JC8015
Cermet
CX75
4 inserts per case, but in case of SPHW1203ZPTR: 10 piece per case.
Tole-
rance
H
H
H
H
H
Fig.
1
2
2
3
4
SPHW1203ZPTR
Application
Cast iron・Cast steel
Carbon steel
・Alloy steel
Mold steel
・Die steel
DH103…(Cast iron
・Cast steel)
CX75…(Carbon steel
・Alloy steel)
●
● ●
●
C258
Tooling by DIJET
Indexable Tools
Finish Jet Mill FJMTYPE
Work Materials Inserts Insert
Grades
Vc
(m/min)
f
(mm/rev)
a
p (mm)
a
e (mm)
P
Low carbon & Mild steel
S20C, SS400
(C20)
Below 255HB
SDHW1504ADFN-W2
(SDHW1504ADEN-F1)
CX75
250
~
300 4
~
5
up to 0.3mm
up to 0.8De
Medium carbon steel
S50C
(C50)
Below 255HB
SDHW1504ADFN-W2
(SDHW1504ADEN-F1)
CX75
200
~
250 4
~
5
up to 0.3mm
up to 0.8De
Alloy & Die steel
SCM440, SKD11
(1.7223, 1.2379)
Below 255HB
SDHW1504ADFN-W2
(SDHW1504ADEN-F1)
CX75
100
~
150 4
~
5
up to 0.3mm
up to 0.8De
MStainless steel
SUS304, 316
Below 250HB
SDHW1504ADFN-W2
(SDHW1504ADEN-F1)
JC8003
80
~
120 2
~
4
up to 0.2mm
up to 0.8De
K
Grey cast iron
FC250, FC300
(GG25, GG30)
Below 300HB
SDHW1504ADFN-W2
(SDHW1504ADEN-F1)
JC8003
130
~
200 4
~
6
up to 0.3mm
up to 0.8De
Nodular cast iron
FCD500, FCD700
(GGG50, GGG70)
Below 300HB
SDHW1504ADFN-W2
(SDHW1504ADEN-F1)
JC8003
110
~
180 4
~
6
up to 0.3mm
up to 0.8De
H
Mold steel
HPM7, PX5, NAK80, P20
(1.2311,P20)
Below 30-40HRC
SDHW1504ADFN-W2
(SDHW1504ADEN-F1)
JC8003
100
~
140 2
~
4
up to 0.2mm
up to 0.8De
Hardened die steel
SKD61, DAC, DHA
(1.2311,P20)
Below 40-55HRC
SDHW1504ADFN-W2
(SDHW1504ADEN-F1)
JC8003
40
~
60 0.3
~
0.7
up to 0.1mm
up to 0.7De
Clamp screw
Recommendedtorque6.0N・m
DSW-4510H
Wrench
A-20 (
ϕ
80~
ϕ
200)
A-20L (
ϕ
250)
Wrench for cartridge
LW-050
Cartridge for
finishing insert
SSFDR15-15F
Wrench for
axial adjust screw
AD-2080
SSFPR15-12R
Axial adjust screw
ADS-513
Set bolt
for cartridge
BBH-825
Spring washer
SBZ-8
■ PARTS
■ RECOMMENDED CUTTING CONDITIONS
V
c: Cutting speed,
f
: Feedrate,
a
p: Depth of cut,
a
e: Width of cut
Note) 1. Incase of stainless steel, recommend wet cutting.
2. Recommend to use-F1 type insert for low rigid work.
Cartridge for
semi-
finishing insert
Tooling by DIJET
C259
Indexable Tools
Finish Jet Mill FJMTYPE
Work material: S15C, Tool dia.:
ϕ
200mm, Vc=300m/min, f=4mm/rev, ae=137mm
DIJET Competitor B
Chips by nishing insert Chips by semi-nishing insert
a
p=0.05mm
a
p=0.1mm
a
p=0.2mm
●
FJM obtains excellent surface roughness and longer tool life by stable cutting due to adopting the
combination of 2 semi-nishing inserts and 2 nishing inserts. This combination divides the chips
and cutting force. Competitor B got chipping problem by excessive cutting force due to increasing
ap.
●
There is no step on the surface which is machined by FJM.
■ CHIP SHAPE COMPARISON
C260
Tooling by DIJET
Indexable Tools
Finish Jet Mill FJMTYPE
Work size: 1668mm x 1880mm x 300mm
F1 type insert for low rigid work achieved
surface roughness Ra=0.8μm at feed
speed 800mm/min under unstable
clamping condition.
Work size: 2.1m x 1.3m
Step between finishing insert and semi-finishing
insert: 0.1mm
Competitor B: Vc=146m/min, Vf=800mm/min, ap=0.3mm
Step between finishing insert and semi-finishing insert: 0.1mm
FJM obtained same surface roughness with
80% faster feed speed than competitorB.
Worksize:1050mm x 1090mm x 60mm
Competitor B: Vc=126m/min, Vf=400mm/min,
a
p=0.3mm
FJM improved machining efficiency by 2.6
times and surface roughness compared
with competitor B
■ CASE STUDIES
Part name Stamping die
Material FC250
Hardness −
Tool No. FJM-4200R
Grade SDHW1504ADFN-W1 (JC8003) (1N)
+
SPHW1203ZPTR (JC8015) (1N)
Vc, (n) 183m/min (292min
-1
)
Vf, (f z) 1,460mm/min(5mm/rev)
a
p (mm) 0.3 (mm)
a
e (mm) 180 (mm)
Coolant Dry
Machine Double column MC
Part name Injection mold
Material S45C
Hardness Non heat treatment
Tool No. FJM-4200R
Grade SDHW1504ADFN−W2 (CX75) (2N)
+
SPHW1203ZPTR (JC8015) (2N)
Vc, (n) 207m/min (330min
-1
)
Vf, (f z) 1,050mm/min (3.2mm/rev)
a
p (mm) 0.2 (mm)
a
e (mm) 180 (mm)
Coolant Dry
Machine Double column MC
Part name -
Material SKT4
Hardness 35 HRC
Tool No. FJM-4160R
Grade SDHW1504ADEN−F1 (JC8003) (2N)
+
SPHW1203ZPTR (JC8015) (2N)
Vc, (n) 120m/min (240min
-1
)
Vf, (f z) 800mm/min (1.67mm/rev)
a
p (mm) 0.2 (mm)
a
e (mm) 120 (mm)
Coolant Dry
Machine Double column MC
■
FJM obtained same surface roughness with
80% faster feed speed than competitor B.
Stamping die
FC250
−
FJM-4200R
183m/min (292min
-1
)
1,460mm/min (5mm/rev)
0.3mm
180mm
Dry
Double column MC
Competitor B : Vc=146m/min, Vf=800mm/min,
a
p=0.3mm
Step between nishing insert and semi-nishing insert : 0.1mm
Work size : 2.1m×1．3ｍ
Step between nishing insert and semi-nishing
insert : 0.1ｍｍ
1.3m
2.1m
1.09m
1.05m
SDHW1504ADFN-W1（JC8003）（ 1N）
＋
SPHW1203ZPTR（JC8015）（ 1N）
Injection mold
S45C
Non heat treatment
FJM-4200R
207m/min（330min
-1
）
1,050mm/min（3.2mm/rev）
0.2mm
180mm
Dry
Double column MC
Competitor B : Vc=126m/min, Vf=400mm/min,
a
p=0.3ｍｍ
Work size : 1050mm×1090mm×60mm
SDHW1504ADFN−W2（CX75）（ 2N）
＋
SPHW1203ZPTR（JC8015）（ 2N）
-
SKT4
35HRC
FJM-4160R
120m/min（240min
-1
）
800mm/min（1.67mm/t）
0.2mm
120mm
Dry
Double column MC
Work size : 1668mm×1880mm×300mm
SDHW1504ADEN−F1（JC8003）（ 2N）
＋
SPHW1203ZPTR（JC8015）（ 2N）
F1 type insert for low rigidwork achieved
surfaceroughness Ra=0.8μm at feed speed
800mm/min under unstable clamping
condition.
1.66m
1.88m
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
FJM improved machining eciency by 2.6 times
and surface roughness compared with
competitor B
Tooling by DIJET
C314
■
FJM obtained same surface roughness with
80% faster feed speed than competitor B.
Stamping die
FC250
−
FJM-4200R
183m/min (292min
-1
)
1,460mm/min (5mm/rev)
0.3mm
180mm
Dry
Double column MC
Competitor B : Vc=146m/min, Vf=800mm/min,
a
p=0.3mm
Step between nishing insert and semi-nishing insert : 0.1mm
Work size : 2.1m×1．3ｍ
Step between nishing insert and semi-nishing
insert : 0.1ｍｍ
1.3m
2.1m
1.09m
1.05m
SDHW1504ADFN-W1（JC8003）（ 1N）
＋
SPHW1203ZPTR（JC8015）（ 1N）
Injection mold
S45C
Non heat treatment
FJM-4200R
207m/min（330min
-1
）
1,050mm/min（3.2mm/rev）
0.2mm
180mm
Dry
Double column MC
Competitor B : Vc=126m/min, Vf=400mm/min,
a
p=0.3ｍｍ
Work size : 1050mm×1090mm×60mm
SDHW1504ADFN−W2（CX75）（ 2N）
＋
SPHW1203ZPTR（JC8015）（ 2N）
-
SKT4
35HRC
FJM-4160R
120m/min（240min
-1
）
800mm/min（1.67mm/t）
0.2mm
120mm
Dry
Double column MC
Work size : 1668mm×1880mm×300mm
SDHW1504ADEN−F1（JC8003）（ 2N）
＋
SPHW1203ZPTR（JC8015）（ 2N）
F1 type insert for low rigidwork achieved
surfaceroughness Ra=0.8μm at feed speed
800mm/min under unstable clamping
condition.
1.66m
1.88m
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
FJM improved machining eciency by 2.6 times
and surface roughness compared with
competitor B
Tooling by DIJET
C314
■
FJM obtained same surface roughness with
80% faster feed speed than competitor B.
Stamping die
FC250
−
FJM-4200R
183m/min (292min
-1
)
1,460mm/min (5mm/rev)
0.3mm
180mm
Dry
Double column MC
Competitor B : Vc=146m/min, Vf=800mm/min,
a
p=0.3mm
Step between nishing insert and semi-nishing insert : 0.1mm
Work size : 2.1m×1．3ｍ
Step between nishing insert and semi-nishing
insert : 0.1ｍｍ
1.3m
2.1m
1.09m
1.05m
SDHW1504ADFN-W1（JC8003）（ 1N）
＋
SPHW1203ZPTR（JC8015）（ 1N）
Injection mold
S45C
Non heat treatment
FJM-4200R
207m/min（330min
-1
）
1,050mm/min（3.2mm/rev）
0.2mm
180mm
Dry
Double column MC
Competitor B : Vc=126m/min, Vf=400mm/min,
a
p=0.3ｍｍ
Work size : 1050mm×1090mm×60mm
SDHW1504ADFN−W2（CX75）（ 2N）
＋
SPHW1203ZPTR（JC8015）（ 2N）
-
SKT4
35HRC
FJM-4160R
120m/min（240min
-1
）
800mm/min（1.67mm/t）
0.2mm
120mm
Dry
Double column MC
Work size : 1668mm×1880mm×300mm
SDHW1504ADEN−F1（JC8003）（ 2N）
＋
SPHW1203ZPTR（JC8015）（ 2N）
F1 type insert for low rigidwork achieved
surfaceroughness Ra=0.8μm at feed speed
800mm/min under unstable clamping
condition.
1.66m
1.88m
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
Part name
Material
Grade
Vc, (n )
Coolant
Machine
a
p(mm)
Tool No.
Hardness
Vf, (f z)
a
e(mm)
FJM improved machining eciency by 2.6 times
and surface roughness compared with
competitor B
Tooling by DIJET
C314
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
WorkToolCutting conditions
Result
Tooling by DIJET
C261
Indexable Tools
Tooling by DIJET
C261
C262
Tooling by DIJET
Indexable Tools
Back & Forth Cutter PFCTYPE
1
High speed & high accuracy
can be achieved.
Current method: by end mill
Feed
Surface roughness and Parallelism/Perpendicularity: 0.01mm or
less (feed & pick direction).
Improvement of machining method
● Long machining time.
● Deflection and waviness
problem occurs.
Improved method:
by up and down cutting motion
● Short machining time.
● Exellent surface
roughness
● Deflection and waviness
problem occurs.
Excellent verticalness and surface roughness
Instructions for adjusting the O.D. run out
STEP
1
STEP
2
On the machine
②
Rigid tightening of the set bolt
Set bolt
for radial
Screw
adjustment
① Loosen all the screws for radial adjustment.
② Tighten the set bolt as pushing the cartridge to axial direction.
Tighten the set bolt rmly.
③ Set the cutter body to arbor.
④ Measure the O.D. run out on the machine.
⑤ Adjust the lower inserts to reach the same height
as highest insert by tightening the screw for radial
adjustment.
Never loosen set bolt while the adjustment.
●
Adjust O.D. run out 0.01mm or less.Target 0.005mm
High speed up and down two way cutting can
improve the efficiency and accuracy.
2
3
Suitable to use with extra overhung length
DSA arbor: total 43 items
Available maximum overhung length: 400mm
Easy to adjust the O.D.run out
4 CBN insert and JC8003 DV-coated insert are available as standard stock.
CBN: JBN500 is the best grade for high speed machining and accuracy nishing and longer tool life.
DV coated: JC8003 is suitable for semi-nishing to nishing.
5 Consolidating of parts.
Easy setting by using same wrench for insert clamp screw and screw for radial adjustments.
And the same parts are used from smallest diameter to biggest diameter.
Feed
Tooling by DIJET
C263
Indexable Tools
Back & Forth Cutter
:
Standard stock items
:
Stock in Japan
:
Soon to be deleted
PFCTYPE
Cat. No. Stock
No.
of
flutes
Dimensions (mm)
Weight
(kg)
Dc Lf Db dd1
a b ℓ
PFC-4050R-22
450 50 47 22 17 10.4 6.3 20 0.6
PFC-4063R-22
4 50 60 22 17 10.4 6.3 20 1.0
PFC-6063R-22
663 50 60 22 17 10.4 6.3 20 0.9
PFC-6063R-27
6 50 60 27 20 12.4 7 22 0.9
PFC-4080R-27
4 50 76 27 20 12.4 7 22 1.8
PFC-8080R-27
8 50 76 27 20 12.4 7 22 1.8
(
Pf
)2
×
1000
8R
Note)1. All cutters are supplied without inserts.
2. Please refer page C265 for recommended cutting conditions.
Pf
(
Pick feed
)
h (Cusp height)
φ
Dc
(
Tool dia.
)
R
■ SURFACE ROUGHNESS
■ BODY
R:
ϕ
Dc (Tool dia.)
2
It is efficient to use large diameter cutter to
increase the pick feed. But large diameter
cutter may cause interference problem in
case of complex work, so to be considered.
Modular Head Type
Please refer Page B179
■
■
h（Cusp height）μm =×1000
8R
（P
f
）
2
R：2
φDc（Tool dia.）
h
（Cusp height）
P
f
（Pick feed）
φ
Dc
（Tool dia.）
R
Dimensions (mm)
Cat. No.
Stock
No.
of
utes
●
●
●
●
●
●
●
●
4
4
6
6
4
8
4
8
50
50
50
50
50
50
63
63
47
60
60
60
76
76
76
76
17
17
17
20
20
20
26
26
20
20
20
22
22
22
32
32
0.6
1.0
0.9
0.9
1.8
1.8
1.8
1.8
6.3
6.3
6.3
7
7
7
8
8
10.4
10.4
10.4
12.4
12.4
12.4
12.7
12.7
22
22
22
27
27
27
31.75
31.75
50
63
φDc φDb φd
1
φdabL
f
Note) 1. All cutters are supplied without inserts.
2. Please refer page C321 forrecommended cutting conditions.
φDb
L
f
φDc±0.3
φd
1
φd
a
b
ℓ
ℓ
Weight
（kg）
●：Standard stock items □：Stock in Japan ◎：Soon to be stocked ○：Soon to be deleted※:Production after order received
It is ecient to use large diameter cutter to
increase the pick feed. But large diameter
cutter may cause interference problem in
case of complex work, so to be considered.
80
C317
Tooling by DIJET
h (Cusp height) μm=
80
C264
Tooling by DIJET
Indexable Tools
Back & Forth Cutter
:
Standard stock items
:
Stock in Japan
◎
:
Soon to be stocked
:
Soon to be deleted
PFCTYPE
Cat. No. Tole-
rance
PVD coated CBN
JC8003
(Semi finishing
・
Finishing)
JBN500
(Super finishing)
DPGT0903-W3 G● □
Clamp screw
Recommended torque:1.8N
・
m
DSW-307H
Cartridge
SDGPR09CA-PFC
Wrench
A-10SD
Screw for radial
adjustments
RSW-05008
Set bolt for arbor
※ for
ϕ
d
=27mm cutter
Set bolt for cartridge
HCS5-10
M12x1.75x30
Wrench for cartridge
LW-040
DPGT0903-W3
JBN500
DPGT0903-W3
JC8003
■INSERTS
10 inserts per case, but grade JBN500 insert is packed in1 piece per case.
■PARTS
●●
G
■
DSW-307H A-10SD M12x1.75x30
SDGPR09CA-PFC RSW-05008 LW-040HCS5-10
※forφ
d
＝27mm cutter
・
3.18
7.94
φ3.5
55
°
11°
3
R0.8
R0.8
R0.8
3.18
7.94
φ3.5
55°
11°
3
R0.8
■
・
●： □： ◎： ○： ※
Tooling by DIJET
C318
Tooling by DIJET
C265
Indexable Tools
Back & Forth Cutter PFCTYPE
1) In case chatter occurrs and unsatisfactory surface quality due to machine and work rigidi-
ty, recommend to
reduce spindle speed or feed per tooth.
2) In case of using as face mill, recommend to reduce feed per tooth up to 0.05mm.
NOTE
Work
Materials
Cast iron
FC250
160-260HB
Nodular cast iron
FCD600
170-200HB
Insert
Grades
JBN500
JC8003
JBN500
JC8003
JC8003
Cutting speed
Vc (m/min)
1,200 (800
~
2,000)
400 (300
~
500)
1,000 (600
~
1,500)
300 (200
~
400)
200 (100
~
300)
Feed per tooth fz
(mm/t)
0.1 (0.05
~
0.15)
0.1 (0.05
~
0.15)
0.1 (0.05
~
0.15)
0.1 (0.05
~
0.15)
0.1 (0.05
~
0.15)
Depth of cut
a
p (mm)
0.05
~
0.1
0.05
~
0.5
0.05
~
0.1
0.05
~
0.5
0.05
~
0.2
Before After
After 3 hours machining, inserts did not show
any chipping and wear. Excellent surface
quality and tool life. Surface roughness and
deflection was below 0.01mm
■ CASE STUDIES
Overhung length: 400mm
■ RECOMMENDED CUTTING CONDITIONS
Part name Stamping die
Material FC250
Hardness −
Tool No. PFC-6063R-22
Grade DPGT0903-W3 JBN500
Vc,(n) 6,000 (min
-1
), 1,18 (m/min)
Vf, (f z) 6,000 (mm/min)
ae (mm) 0.05 (mm)
ap (mm) 0.50 (mm)
Coolant Dry
Machine Double column MC
Carbon & Alloy steel
S50C, SCM440
WorkToolCutting conditions
Result
C266
Tooling by DIJET
Indexable Tools
Milling Inserts
■ INSERTS
T
Cat. No.
RDHX0501MOT
RDHX0701MOT
RDHX0702MOT
RDHX1003MOT
RDHX12T3MOT
RDMX12T3MOT
RDHX1604MOT
RDMX1604MOT
Tole-
rance
H
H
H
H
H
M
H
M
PVD coated
Dimensions (mm)
10 Inserts per case
DH103
●
●
●
●
●
●
JC8015
○
○
○
●
JC5040
○
○
○
○
●
○
●
JC8118
●
●
●
●
JC5118
○
○
Dc
5.0
7.0
7.0
10.0
12.0
16.0
T
1.5
1.99
2.38
3.18
3.97
4.76
D
2.0
2.8
2.8
3.9
3.9
5.0
:
Standard stock items
:
Stock in Japan
◎
:
Soon to be stocked
:
Soon to be deleted
φD
c
φD
15˚
Tooling by DIJET
C267
Indexable Tools
Milling Inserts
■ INSERTS
ODMT
TYPE
ODMT0606AEN
ODMW0606AEN
ODMW
TYPE
XDHW
TYPE
A
16
16
Fig.
Cat. No.
PVD coated
Dimensions (mm)
10 Inserts per case
T
5.5
5.5
Tole-
rance
M
M
1
2
JC8015
●
●
JC5040
●
■ SPECIFICATIONS
10 Inserts per case
:
Standard stock items
:
Stock in Japan
◎
:
Soon to be stocked
:
Soon to be deleted
Cat. No.
PVD Coated Dimensions (mm)
JC8015 JC5040 DH103
A T C R d
XDHW0206-05
● ●
6.5 2.38 10.589 0.5 2.8
XDHW0206-10 ● ● ●
6.5 2.38 9.846 1.0 2.9
XDHW0310-10 ● ● ●
10 3.97 15.948 1.0 4
■
AT
●
●
●
●
●
16
16
16
5.5
5.5
5.5
■
DSW-511H
（ ）
JC5040
JC5040
JC8015, JC5040
JC8015, JC5040
JC8015, JC5040
JC8015, JC5040
180～280
180～280
180～280
～270
200～250
180～250
180～250
150～200
120～170
80～150
150～250
150～250
0.15～0.45
0.15～0.45
0.15～0.35
0.10～0.30
0.25～0.45
0.25～0.45
■
φ5.8
8-15
°
8-135
°
T
8-R1.2
A
Fig.2
1
2
3
H
M
M
8-R1.2
Fig.3
φ5.8
8-15°
8-135°
T
A
φDc≦φ125
A-20
φDc≧φ160
A-20L
TYPE
Fig.1
A
T
φ5.8
8-15°
8-135°
8-R1.2
2007-038
Recommendedtorque6.1 N・m
●： □： ◎： ○： ※
（ ）
（ ）
・ （ ）
（ ）
（ ）
（ ）
Tooling by DIJET
C288
R
A
T
15°
d
C
■
AT
●
●
●
●
●
16
16
16
5.5
5.5
5.5
■
DSW-511H
（ ）
JC5040
JC5040
JC8015, JC5040
JC8015, JC5040
JC8015, JC5040
JC8015, JC5040
180～280
180～280
180～280
～270
200～250
180～250
180～250
150～200
120～170
80～150
150～250
150～250
0.15～0.45
0.15～0.45
0.15～0.35
0.10～0.30
0.25～0.45
0.25～0.45
■
φ5.8
8-15°
8-135°
T
8-R1.2
A
Fig.2
1
2
3
H
M
M
8-R1.2
Fig.3
φ5.8
8-15°
8-135
°
T
A
φDc≦φ125
A-20
φDc≧φ160
A-20L
TYPE
Fig.1
A
T
φ5.8
8-15°
8-135°
8-R1.2
2007-038
Recommendedtorque6.1 N・m
●： □： ◎： ○： ※
（ ）
（ ）
・ （ ）
（ ）
（ ）
（ ）
Tooling by DIJET
C288
Fig.1
Fig.2
C268
Tooling by DIJET
Indexable Tools
Milling Inserts
10 Inserts per case
10 Inserts per case
:
Standard stock items
:
Stock in Japan
◎
:
Soon to be stocked
:
Soon to be deleted
■ INSERTS
■ INSERTS
APKT1003PDER-05
ADKT1505PDER-08
Cat. No.
PVD Coated Dimensions (mm)
JC5118 JC8050
A B T r
d
APKT1003PDER-05
● ●
10.4 6.703 3.5 0.5 2.85
APKT1604PDR-08 ● ●
16.7 9.55 5.7 0.8 4.5
Cat. No.
PVD Coated Dimensions (mm)
JC5118 JC8050
A B T r
d
ADKT1505PDER-08
● ●
15.837 9.605 5.64 0.8 4.5
r
B
A
11°
φd
T
B
A
12°
T
φd
r
Tooling by DIJET
C269
Indexable Tools
Milling Inserts
10 Inserts per case
:
Standard stock items
:
Stock in Japan
◎
:
Soon to be stocked
:
Soon to be deleted
■ INSERTS
APMT
Cat. No.
PVD Coated Dimensions (mm)
JC5118 JC8050
A B T r
d
ADMT100308PDER
● ●
10.23 6.43 3.32 0.8 2.8
APMT160408PDER ● ●
15.645 9.525 4.85 0.8 5.4
APMT160416PDER ● ●
15.577 9.525 4.85 1.6 5.4
A
ȭD
T
r
Ȝ
Ș°
B
C270
Tooling by DIJET
Indexable Tools
Tooling by
Solid Carbide End Mills
D002
Solid Carbide End Mills
Tooling by DIJET
: First choice, Good condition Moderate condition
D006
DV-SCMS
6~8 flutes
45°
Regular
6~16
DV Coating
Application
Page
Cat. No.
No. of
flutes
Helix angle
Flute
length
Dia.
Coated
Carbon steel
Alloy steel
Hardenead steel
45HRC
50HRC
65HRC
Stainless
steel
Cast iron
Aluminium
alloy
Copper
alloy
Graphite
Heat resistant alloy
Titanium alloy
Plastic
For heat
resistant alloy
Solid Carbide End Mills - Square
D018
AL-SEEZ3
3 flutes
45°
Regular
3~25
D035
DV-SEHS/H
4~8 flutes
50°
Regular
1~32
For hardened steel
For Aluminium
AL-SEES2
D011
2 flutes
45°
Regular
0.4
~
30
D016
AL-SEEL2
2 flutes
45°
Long
1
~
25
DV Coating Uncoated Uncoated Uncoated
D021
3 flutes
45°
Regular
3~22
AL-SEES3-LS
Uncoated
y DIJET
D003
Solid Carbide End Mills
: First choice, Good condition : Moderate condition
Solid Carbide End Mills - Square
Application
Page
Cat. No.
No. of
flutes
Helix angle
Flute
length
Dia.
Coated
Carbon steel
Alloy steel
Hardenead steel
45HRC
50HRC
65HRC
Stainless
steel
Cast iron
Aluminium
alloy
Copper
alloy
Graphite
Heat resistant alloy
Titanium alloy
Plastic
For Aluminium
3 flutes
45°
Regular
6~22
Uncoated
3 flutes
45°
Regular
6~22
Uncoated
D023
AL-SEES3
-LS-R02
D026
AL-SEES3
-XLS-R02
DV Coating
General use
D031
DV-OCSR
3 flutes
50°
Regular
2
~
20
For heat
resistant alloy
DV Coating
D009
DV-OCSAR4
4 flutes
42°
~
45°
Regular
3
~
20
D004
Solid Carbide End Mills
Tooling by DIJET
: First choice, Good condition Moderate condition
Hardenead steel
Application
Page
Cat. No.
No. of
flutes
Helix angle
Flute
length
Dia.
Coated
Carbon steel
Alloy steel
45HRC
50HRC
65HRC
Stainless
steel
Cast iron
Aluminium
alloy
Copper
alloy
Graphite
Heat resistant alloy
Titanium alloy
Plastic
Solid Carbide End Mills - Square
Hardenead steel
DZ03-OCSB
DZ03-OCSB-LN
2 flutes
30°
Regular
1~
25
2 flutes
30°
Regular
1~
4
General use
For hardened steel
D046 D047
D044
DV-OCSB
2 flutes
30°
Regular
1~25
DV Coating
DZ Coating
(TiAIN)
DZ Coating
(TiAIN)
DH Coating
D041
DH-OCHB
4 flutes
45°
Regular
3
~
12
Tooling by DIJET
D005
Solid Carbide End Mills
DV-Coated End Mill for Heat Resistant Alloy
Features of DV-SCMS type
The high efficiency machining
by multi cutting edge.
Due to 45 degree helix angle,
cutting force is low
Newly developed VALUE COATING
The combination of high thermal conductivity
basemetal and high heat-resistant coating
CUTTING PERFORMANCE
Work
Tool
Cutting
conditions
Part name
Material
Hardness
ToolNo.
Grade
Vc,(n)
Vf, (f z)
a
p (mm)
a
e (mm)
Coolant
Machine
Test piece
Inco718 Aging
42HRC
DV-SCMS8120
Value coating
100 (m/min)
0.48 (mm/rev),0.06 (mm/t)
5 (mm)
0.8 (mm)
Wet
VerticalMC
Result
DV-SCMS shows no chipping and less wear.
Excellent result.
DV-SCMSTYPE
Unique designed cutting
edge geometry control
chatter problem
Large rake angle achieves
sharp cutting performance
and less weld metal.
Trochoidalmilling
After machining 7.4 mm
Relief face
Flank wear 0.09
mm
Rake face
The high efficiency
machining is possible by
trochoidal milling.
Tool life comparison
D006
Solid Carbide End Mills
Tooling by DIJET
DV-Coated End Mill for Heat Resistant Alloy DV-SCMSTYPE
: Standard stock items : Stock in Japan : Soon to be deleted
For heat resistant alloy
6,8 flutes, Helix angle45°
R0.2 Corner radius
RECOMMENDED CUTTING CONDITIONS
NOTE
1) Above cutting conditions are for general guidance.
2) The cutting parameters to be adjusted according to machining shape, purpose and rigidity of machine and work
clamping.
3) Recommend to use down cutting.
4) Recommend to use wet cutting condition. It is effective to use cutting fluid for heat-resistant alloy.
Work
Materials
Stainless steel
SUS304,1.4301
Titanium alloy
Ti-6Al-4V
Heat-resistant alloy
Inco718
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
6
8,000 2,100 8,000 2,100 2,100 380
8
6,000 2,100 6,000 2,100 1,600 310
10
4,800 2,100 4,800 2,100 1,300 310
12
4,000 2,100 4,000 2,100 1,100 350
16
3,000 1,700 3,000 1,700 1,700 260
Cat.No. Stock
Dimensions (mm)
No.of
flutes
Dc
ℓ
L
Ds
DV-SCMS6060
6 6 15 50 6
DV-SCMS6080
6 8 20 70 8
DV-SCMS6100
6 10 25 75 10
DV-SCMS8120
8 12 26 100 12
DV-SCMS8160
8 16 32 100 16
ℓ
L
R0.2～0.3
φDs h6
φDc
0
－0.02
a
e
a
p
a
p≦1.5Dc
a
e≦0.1Dc
a
e
a
p
a
p≦1.5Dc
a
e≦0.05Dc
a
e
a
p
a
p≦1.5Dc
a
e≦0.1Dc
Tooling by DIJET
D007
Solid Carbide End Mills
“One-Cut Radius”End Mill for Heat Resistant Alloy
Features of DV-OCSAR type
CUTTING PERFORMANCE
(1) INCO718
a
p
=
18 mm
a
e
0.6mm
Flank wear(mm)
Down cut,Water soluble (External coolant)
Material: INCO718 (Age hardened)
Tooldia: 12mm
Vc=50m/min,f=0.20mm/rev,
a
p=18mm,
a
e=0.6mm
0.35
0.3
0.25
0.2
0.15
0.1
0.05
Longer
tool
life
Competitor I :2.7m
DV-OCSARTYPE
Irregular helix flutes
Competitor B :3.6m
DIJETDV-OCSAR4120-30
Competitor I
Competitor B
Competitor A
Competitor A :7.2m
DIJET: DV-OCSAR
8.1m
No chipping!
Normal wear!
0 2 4 6 8 10
Cutting length (m)
Adopted un-equal pitch and irregular helix
flutes including corner radius solved vibration
problems (possible to stable machining for very
thin plate)
Adopted positive rake reduced cutting heat
top revent welding.
The combination of 42
°
& 45
°
helix angle
improve reliability and surface roughness
Newly developed VALUECOATING has excellent
heat resistance and wear resistance
Adopted un-equal pitch
& irregular helix flutes
including corner radius
solved vibration problem.
1°≠2°
Un-equal pitch
≠
D008
Solid Carbide End Mills
Tooling by DIJET
(3) Titanium alloy (Ti-6Al-4V)
One cut radius(10-R2)
DV-OCSAR4100-20
No chatter
Material:Ti-6Al-4V,
Tool dia.:10mm,CornerRadiusR2
Vc=100m/min, f=0.24mm/rev
a
p=15mm,
a
e=0.5mm
Water soluble (External coolant)
Result
DV-OCSAR improved surface
roughness than conventional tool.
DIJET conventional tool(10-R2)
Regular helix flutes
Chattering
“One-Cut Radius” End Mill for Heat Resistant Alloy
DV-OCSARTYPE
(2) Stainless steel (SUS304)
SUS304 very thin plate
to be easily chattered
Material: SUS304 (Very thin plate)
Tooldia: 10mm, Corner radius R2
Vc=100m/min,f=0.28mm/rev
a
p=18mm,
a
e=1.2mm
Down cut
By helical milling:Zdim.0.5mm/rev
Total cutting length per work:16.4m
Total cutting time per work:19min.
Water soluble (External coolant)
Flank wear(mm)
Work surface
Inner
R
side
surface
DV-OCSAR4100-20
No chatter, Stable
Competitor B
Chattering
Tool life comparison after machining 164 mm
0.16
0.14
0.12
0.1
0.08
0.06
0.04
0.02
DV-OCSAR4100-20
Competitor B
Competitor B
DV-OCSAR4100-20
No chipping!
Normal wear!
0 50 100 150 200
Cutting length(m)
Tooling by DIJET
D009
Solid Carbide End Mills
Cat.No. Stock
Dimensions (mm)
Dc r ℓ ℓ
2
LDs
DV-OCSAR4030-05 3 0.5 8 10 60 6
DV-OCSAR4040-05 4 0.5 11 13 60 6
DV-OCSAR4040-10
4 1 11 13 60 6
DV-OCSAR4050-05 5 0.5 13 15 60 6
DV-OCSAR4050-10
5 1 13 15 60 6
DV-OCSAR4060-05 6 0.5 13
−
60 6
DV-OCSAR4060-10 6 1 13
−
60 6
DV-OCSAR4080-05 8 0.5 19
−
75 8
DV-OCSAR4080-10 8 1 19
−
75 8
DV-OCSAR4080-20 8 2 19
−
75 8
DV-OCSAR4100-05 10 0.5 22
−
80 10
DV-OCSAR4100-10 10 1 22
−
80 10
DV-OCSAR4100-20 10 2 22
−
80 10
DV-OCSAR4120-05 12 0.5 26
−
100 12
DV-OCSAR4120-10 12 1 26
−
100 12
DV-OCSAR4120-20 12 2 26
−
100 12
DV-OCSAR4120-30
12 3 26
−
100 12
DV-OCSAR4160-10 16 1 32
−
110 16
DV-OCSAR4160-20 16 2 32
−
110 16
DV-OCSAR4160-30 16 3 32
−
110 16
DV-OCSAR4200-10 20 1 38
−
125 20
DV-OCSAR4200-20 20 2 38
−
125 20
DV-OCSAR4200-30 20 3 38
−
125 20
“One-Cut Radius” End Mill for Heat Resistant Alloy
DV-OCSARTYPE
Tool dia.Dc
Up to 6mm
Over 6mm
Tolerance
(
Dc
)
0
−0.015
0
−0.02
For heat resistant alloy
4 flutes, Helix angle 42°-45°
TOLERANCE (mm)
: Standard stock items : Stock in Japan : Soon to be deleted
※
φDc
ℓ
L
【
φDc=φDs
】
r
±0.02
ℓ
※
φDc
10°
ℓ
2
L
【
φDc＜φDs
】
r
±0.02
φDs（h5
）
φDs（h5）
D010
Solid Carbide End Mills
Tooling by DIJET
“One-Cut Radius” End Mill for Heat Resistant Alloy
DV-OCSARTYPE
RECOMMENDED CUTTING CONDITIONS FOR DV-OCSAR TYPE
(1) Shoulder Milling
NOTE
1) Above cutting conditions are for general guidance.
2) The cutting parameters to be adjusted according to machining shape, purpose and rigidity of machine and work clamping
3) Recommend to use down cutting.
4) Recommend to use wet cutting condition. It is effective to use cutting fluid for heat-resistant alloy.
(2) Slotting
NOTE
1) Above cutting conditions are for general guidance.
2) The cutting parameters to be adjusted according to machining shape, purpose and rigidity of machine and work clamping
3) Recommend to use wet cutting condition. It is effective to use cutting fluid for heat-resistant alloy.
: Standard stock items : Stock in Japan : Soon to be deleted
a
e
a
p
a
e
a
p
a
e
a
p
a
p≦Dc
a
p≦0.3Dc
a
p≦Dc
als
chining
chining
a
e
a
p
a
p≦1.5Dc
a
e≦0.1Dc
a
e
a
p
a
p≦1.5Dc
a
e≦0.1Dc
a
e
a
p
a
p≦1.5Dc
a
e≦0.1Dc
Work
Materials
Stainless steel
SUS304,1.4301
Titanium alloy
Ti-6Al-4V
Heat-resistant alloy
Inco718
Type of
Machining
Tooldia.
Dc(mm)
Spindle speed
n (
min
-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf( mm/min)
Spindle speed
n (
min
-1)
Feed speed
Vf (mm/min)
3
11,000 670 11,000 670 3,200 160
4
8,000 750 8,000 750 2,400 180
5
6,400 800 6,400 800 1,900 175
6
5,300 740 5,300 740 1,600 180
8
4,000 800 4,000 800 1,200 190
10
3,200 900 3,200 900 950 210
12
2,700 900 2,700 900 800 200
16
2,000 640 2,000 640 600 150
20
1,600 510 1,600 510 480 120
Work
Materials
Stainless steel
SUS304,1.4301
Titanium alloy
Ti-6Al-4V
Heat-resistant alloy
Inco718
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n (
min
-1)
Feed speed
Vf (mm/min)
Spindle speed
n (
min
-1)
Feed speed
Vf (mm/min)
Spindle speed
n (
min
-1)
Feed speed
Vf (mm/min)
3
11,000 1,200 11,000 1,200 4,200 320
4
8,000 1,200 8,000 1,200 3,200 320
5
6,400 1,200 6,400 1,200 2,500 320
6
5,400 1,200 5,400 1,200 2,100 320
8
4,000 1,200 4,000 1,200 1,600 320
10
3,200 1,300 3,200 1,300 1,300 320
12
2,700 1,300 2,700 1,300 1,100 280
16
2,000 960 2,000 960 800 200
20
1,600 770 1,600 770 640 160
Tooling by DIJET
D011
Solid Carbide End Mills
Cat.No.
Stock
Dimensions (mm)
Dc
ℓL
Ds
AL-SEES2120
12
28 80 12
AL-SEES2130
13
35 85 12
AL-SEES2140
14
40 95 16
AL-SEES2150
15
40 95 16
AL-SEES2160
16
40 95 16
AL-SEES2180
18
45 115 20
AL-SEES2200
20
45 115 20
AL-SEES2250
25
55 130 25
Cat.No.
Stock
Dimensions (mm)
Dc
ℓL
Ds
AL-SEES2010 1
2.8 40 3
AL-SEES2015 1.5
4.4 40 4
AL-SEES2020 2
7 40 4
AL-SEES2025 2.5
9 40 4
AL-SEES2030 3
11 50 6
AL-SEES2035 3.5
12 50 6
AL-SEES2040 4
14 50 6
AL-SEES2045 4.5
16 50 6
AL-SEES2050 5
17 55 6
AL-SEES2060 6
17 55 6
AL-SEES2070 7
22 65 8
AL-SEES2080 8
22 65 8
AL-SEES2090 9
22 70 10
AL-SEES2100 10
28 75 10
2 flutes, Helix angle 45°
Regular flute length
Note) Please refer page D015-D018 for recommended cutting conditions.
Solid Carbide End Mill for Aluminium AL-SEES2TYPE
: Standard stock items : Stock in Japan : Soon to be deleted
Sharp Corner ℓ
L
φDs（h6）
0
－0.02
φDc
D012
Solid Carbide End Mills
Tooling by DIJET
a
p=1.5Dc
a
e=0.5Dc
a
e
a
p
a
p=1.5Dc
a
e=0.5Dc
a
e
a
p
a
p=1.5Dc
a
e=0.5Dc
a
e
a
p
a
p=1.5Dc
a
e=0.5Dc
a
e
a
p
Solid Carbide End Mill for Aluminium
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES2 TYPE
(1) Shoulder Milling
Work
Materials
Aluminium alloy
(
A5052
)
Aluminium alloy
(
A7075
)
Cast aluminium alloy
(
Up to 13% Si
)
Copper alloy
(
C1100
)
Type of
Machining
Tool dia.
Dc
(mm)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
0.4
32,000 380 32,000 380 32,000 380 32,000 380
0.5
32,000 480 32,000 480 32,000 480 32,000 480
0.75
32,000 700 32,000 700 32,000 700 32,000 700
1
32,000 900 32,000 900 32,000 900 32,000 900
1. 5
32,000 1,400 32,000 1,400 32,000 1,400 32,000 1,400
2
32,000 1,900 32,000 1,900 32,000 1,900 25,000 1,500
3
24,000 2,200 22,000 2,000 24,000 2,200 17,000 1,500
4
18,000 2,200 16,000 2,000 18,000 2,200 13,000 1,500
5
15,000 2,200 13,000 2,000 15,000 2,200 10,000 1,500
6
12,000 2,200 10,000 2,000 12,000 2,200 8,500 1,500
8
9,000 1,800 8,000 1,600 9,000 1,800 6,500 1,300
10
7,300 1,800 6,000 1,600 7,300 1,800 5,000 1,300
12
6,000 1,800 5,000 1,600 6,000 1,800 4,000 1,300
16
4,500 1,500 4,000 1,400 4,500 1,500 3,000 1,000
20
3,600 1,500 3,000 1,400 3,600 1,500 2,500 1,000
25
3,000 1,500 2,500 1,400 3,000 1,500 2,000 1,000
30
2,500 1,250 2,100 1,050 2,500 1,250 1,700 850
1) Use water soluble oil.
2) It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3) In case of ramping, please reduce the cutting parameters by 30%-60% on above table.
4) If machine does not have enough spindle speed (RPM),it is recommended to reduce feed speed into same
proportion.
NOTE
AL-SEES2TYPE
Tooling by DIJET
D013
Solid Carbide End Mills
Solid Carbide End Mill for Aluminium
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES2 TYPE
(2) Slotting
1) Use water soluble oil.
2) It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3) In case of ramping, please reduce the cutting parameters by 30%-60% on above table.
4) If machine does not have enough spindle speed (RPM),it is recommended to reduce feed speed into same
proportion.
NOTE
AL-SEES2
TYPE
Work
Materials
Aluminium alloy
(
A5052
)
Aluminium alloy
(
A7075
)
Cast aluminium alloy
(
Up to 13% Si
)
Copper alloy
(
C1100
)
Type of
Machining
Tool dia.
Dc
(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
0.4
32,000 230 32,000 230 32,000 230 32,000 230
0.5
32,000 290 32,000 290 32,000 290 32,000 290
0.75
32,000 430 32,000 430 32,000 430 32,000 430
1
32,000 570 32,000 570 32,000 570 32,000 570
1. 5
32,000 860 32,000 860 32,000 860 29,000 780
2
32,000 1,100 27,000 1,000 32,000 1,100 22,000 800
3
21,000 1,100 18,000 1,000 21,000 1,100 14,000 800
4
16,000 1,100 13,000 1,000 16,000 1,100 11,000 800
5
12,000 1,100 10,000 1,000 12,000 1,100 8,900 800
6
10,000 1,100 9,000 1,000 10,000 1,100 7,400 800
8
8,000 1,100 7,000 1,000 8,000 1,100 5,500 800
10
6,000 1,100 5,500 1,000 6,000 1,100 4,500 800
12
5,000 1,100 4,500 1,000 5,000 1,100 3,700 800
16
4,000 1,000 3,300 800 4,000 1,000 2,700 700
20
3,000 900 2,700 800 3,000 900 2,200 650
25
2,500 900 2,000 700 2,500 900 1,800 650
30
2,000 800 1,800 700 2,000 800 1,500 600
a
p
a
e
a
p
a
e
a
p
a
e
a
p
a
e
a
p=Dc
a
e=Dc
a
p=Dc
a
e=Dc
a
p=Dc
a
e=Dc
a
p=Dc
a
e=Dc
D014
Solid Carbide End Mills
Tooling by DIJET
Solid Carbide End Mill for Aluminium
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES2 TYPE
(1) Shoulder Milling / High Speed Machining
1) Use water soluble oil.
2) It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3) In case of ramping, please reduce the cutting parameters by 30%-60% on above table.
4) If machine does not have enough spindle speed (RPM),it is recommended to reduce feed speed into same
proportion.
NOTE
AL-SEES2
TYPE
a
p=1.5Dc
a
e=0.3Dc
a
e
a
p
a
p=1.5Dc
a
e=0.3Dc
a
e
a
p
a
p=1.5Dc
a
e=0.3Dc
a
e
a
p
a
p=1.5Dc
a
e=0.3Dc
a
e
a
p
Work
Materials
Aluminium alloy
(
A5052
)
Aluminium alloy
(
A7075
)
Cast aluminium alloy
(
Up to 13% Si
)
Copper alloy
(
C1100
)
Type of
Machining
Tool dia.
Dc
(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
0.4
50,000 600 50,000 600 50,000 600 50,000 600
0.5
50,000 750 50,000 750 50,000 750 50,000 750
0.75
50,000 1,100 50,000 1,100 50,000 1,100 50,000 1,100
1
50,000 1,500 50,000 1,500 50,000 1,500 50,000 1,500
1. 5
50,000 2,200 50,000 2,200 50,000 2,200 50,000 2,200
2
50,000 3,000 50,000 3,000 50,000 3,000 50,000 3,000
3
50,000 4,500 45,000 4,000 50,000 4,500 37,000 3,300
4
40,000 4,500 34,000 4,000 40,000 4,500 27,000 3,300
5
32,000 4,500 27,000 4,000 32,000 4,500 22,000 3,300
6
27,000 4,500 22,000 4,000 27,000 4,500 18,000 3,300
8
20,000 4,000 17,000 3,400 20,000 4,000 14,000 2,800
10
16,000 4,000 13,000 3,200 16,000 4,000 11,000 2,800
12
13,000 3,200 11,000 2,800 13,000 3,200 9,000 2,200
16
10,000 3,000 8,500 2,500 10,000 3,000 7,000 2,100
20
8,000 2,400 7,000 2,100 8,000 2,400 5,500 1,700
25
6,500 2,200 5,500 2,000 6,500 2,200 4,500 1,600
30
5,000 1,800 4,500 1,600 5,000 1,800 3,700 1,300
Tooling by DIJET
D015
Solid Carbide End Mills
Solid Carbide End Mill for Aluminium
1) Use water soluble oil.
2) It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3) In case of ramping, please reduce the cutting parameters by 30%-60% on above table.
4) If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
NOTE
AL-SEES2
TYPE
a
p
a
e
a
p
a
e
a
p
a
e
a
p
a
e
a
p=0.5Dc
a
e=Dc
a
p=0.5Dc
a
e=Dc
a
p=0.5Dc
a
e=Dc
a
p=0.5Dc
a
e=Dc
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES2 TYPE
Work
Materials
Aluminium alloy
(
A5052
)
Aluminium alloy
(
A7075
)
Cast aluminium alloy
(
Up to 13% Si
)
Copper alloy
(
C1100
)
Type of
Machining
Tool dia.
Dc
(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
0.4
50,000 360 50,000 360 50,000 360 50,000 360
0.5
50,000 450 50,000 450 50,000 450 50,000 450
0.75
50,000 670 50,000 670 50,000 670 50,000 670
1
50,000 900 50,000 900 50,000 900 50,000 900
1. 5
50,000 1,350 50,000 1,350 50,000 1,350 50,000 1,350
2
50,000 1,800 50,000 1,800 50,000 1,800 48,000 1,700
3
48,000 2,500 40,000 2,100 48,000 2,500 32,000 1,700
4
36,000 2,500 30,000 2,100 36,000 2,500 23,000 1,700
5
28,000 2,500 24,000 2,100 28,000 2,500 19,000 1,700
6
23,000 2,500 20,000 2,100 23,000 2,500 16,000 1,700
8
18,000 2,500 15,000 2,100 18,000 2,500 12,000 1,700
10
14,000 2,500 12,000 2,100 14,000 2,500 9,500 1,700
12
12,000 2,500 10,000 2,100 12,000 2,500 8,000 1,700
16
9,000 2,500 8,000 2,100 9,000 2,500 6,000 1,700
20
7,000 2,100 6,000 1,800 7,000 2,100 4,800 1,400
25
5,700 2,000 4,800 1,700 5,700 2,000 3,800 1,300
30
4,700 1,600 4,000 1,400 4,700 1,600 3,200 1,100
(2) Slotting/ High Speed Machining
D016
Solid Carbide End Mills
Tooling by DIJET
Cat. No.
Stock
Dimensions (mm)
Dc
ℓL
Ds
AL-SEEL2030
3
22 65 6
AL-SEEL2040
4
26 65 6
AL-SEEL2050
5
32 75 6
AL-SEEL2060
6
32 75 6
AL-SEEL2070
7
42 95 8
AL-SEEL2080
8
42 95 8
AL-SEEL2090
9
42 110 10
AL-SEEL2100
10
53 120 10
AL-SEEL2120
12
53 120 12
AL-SEEL2130
13
65 130 12
AL-SEEL2140
14
75 140 16
AL-SEEL2150
15
75 140 16
AL-SEEL2160
16
75 140 16
AL-SEEL2180
18
75 150 20
AL-SEEL2200
20
75 150 20
AL-SEEL2220
22
85 160 25
AL-SEEL2250
25
85 160 25
Note) Please refer page D020 for recommended
cutting conditions
Solid Carbide End Mill for Aluminium AL-SEEL2TYPE
2 flutes, Helix angle 45°
Long flute length
: Standard stock items : Stock in Japan : Soon to be deleted
Sharp corner
φDs（h6）
L
0
－0.02
φDc
ℓ
Tooling by DIJET
D017
Solid Carbide End Mills
RECOMMENDED CUTTING CONDITIONS
FOR AL-SEEL2 TYPE
(1) Shoulder Milling
Work
Materials
Aluminium alloy
(A5052)
Aluminium alloy
(A7075)
Cast Aluminium alloy
(Up to 13%Si)
Copper alloy
(C1100)
Type of
Machining
Tooldia.
Dc
(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
1
32,000 700 32,000 700 32,000 700 30,000 660
1. 5
32,000 1,000 32,000 1,000 32,000 1,000 20,000 660
2
28,000 1,200 23,000 1,000 28,000 1,200 16,000 660
3
19,000 1,200 16,000 1,000 19,000 1,200 10,000 660
4
14,000 1,200 12,000 1,000 14,000 1,200 8,000 660
5
11,000 1,200 9,500 1,000 11,000 1,200 6,000 660
6
9,500 1,200 8,000 1,000 9,500 1,200 5,000 660
8
7,000 1,200 6,000 1,000 7,000 1,200 4,000 660
10
5,700 1,200 4,800 1,000 5,700 1,200 3,200 660
12
4,700 1,200 4,000 1,000 4,700 1,200 2,600 660
16
3,500 1,000 3,000 900 3,500 1,000 2,000 600
20
2,800 800 2,400 700 2,800 800 1,600 500
25
2,300 800 1,900 650 2,300 800 1,300 500
Solid Carbide End Mill for Aluminium AL-SEEL2TYPE
1
) Use water soluble oil.
2) It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3) In case of ramping,please reduce the cutting parameters by 30-60% on above table. (Not recommended to use)
4) If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
5) In case of slotting, please use depth of cut below 0.2D and reduce feed speed by 30-60% on above cutting
parameters. (Please try to avoid using this tool for full slotting)
NOTE
a
p=1.5Dc
a
e=0.2Dc
chining
a
e
a
p
a
p=1.5Dc
a
e=0.2Dc
a
e
a
p
a
p=1.5Dc
a
e=0.2Dc
a
e
a
p
a
p=1.5Dc
a
e=0.2Dc
a
e
a
p
D018
Solid Carbide End Mills
Tooling by DIJET
Cat. No.
Stock
Dimensions (mm)
Dc ℓ ℓ2
L
D1 Ds
AL-SEEZ3030
35 9 55 2.8 6
AL-SEEZ3050
46 12 55 3.8 6
AL-SEEZ3040
58 15 55 4.8 6
AL-SEEZ3060
69 18 60 5.8 6
AL-SEEZ3080
812 24 70 7.8 8
AL-SEEZ3100
10 15 30 75 9.8 10
AL-SEEZ3120
12 18 36 80 11.7 12
AL-SEEZ3160
16 24 48 95 15.7 16
AL-SEEZ3200
20 30 60 115 19.7 20
AL-SEEZ3250
25 38 75 130 24.7 25
Solid Carbide End Mill for Aluminium AL-SEEZ3TYPE
3 flutes, Helix angle 45°
Flute length 1.5Dc
Note) Please refer page D023-D024 for recommended cutting conditions.
: Standard stock items : Stock in Japan : Soon to be deleted
φDc=φ3, φ4, φ5
10
°
L
φD
1
φDs h6
φD
1
φDc≧φ6
L
φDs h6
Sharp corner
ℓ
ℓ
ℓ
2
ℓ
2
0
－0.02
φDc
0
－0.02
φDc
Sharp edge
■On the end face of the shank side
Tooling by DIJET
D019
Solid Carbide End Mills
Solid Carbide End Mill for Aluminium
RECOMMENDED CUTTING CONDITIONS FOR AL-SEEZ3 TYPE
(1) Shoulder Milling
AL-SEEZ3TYPE
a
p=1.5Dc
a
e=0.3Dc
a
e
a
p
a
p=1.5Dc
a
e=0.3Dc
a
e
a
p
a
p=1.5Dc
a
e=0.3Dc
a
e
a
p
a
p=1.5Dc
a
e=0.3Dc
a
e
a
p
Tool dia.
Dc
(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
3
24,000 4,800 22,800 4,400 24,000 4,800 17,000 3,400
4
18,000 4,500 16,000 4,000 18,000 4,500 13,000 3,200
5
15,000 4,500 13,000 4,000 15,000 4,500 10,000 3,200
6
12,000 4,200 10,000 3,500 12,000 4,200 8,500 3,000
8
9,000 3,600 8,000 3,200 9,000 3,600 6,500 2,600
10
7,300 3,200 6,000 2,700 7,300 3,200 5,000 2,200
12
6,000 3,000 5,000 2,500 6,000 3,000 4,000 2,000
16
4,500 2,500 4,000 2,200 4,500 2,500 3,000 1,600
20
3,600 2,100 3,000 1,800 3,600 2,100 2,500 1,500
25
3,000 1,800 2,500 1,500 3,000 1,800 2,000 1,200
a
p
a
e
a
p=Dc
a
e=Dc
a
p
a
e
a
p=Dc
a
e=Dc
a
p
a
e
a
p=Dc
a
e=Dc
a
p
a
e
a
p=Dc
a
e=Dc
Work
Materials
(2)Slotting
Work
Materials
Type of
Machining
Aluminium alloy
(
A5052
)
Aluminium alloy
(
A7075
)
Cast aluminium alloy
(
Up to13%Si
)
Copper alloy
(
C1100
)
Tool dia.
Dc
(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
3
21,000 3,100 18,000 2,700 21,000 3,100 14,000 2,100
4
16,000 2,500 13,000 2,000 16,000 2,500 11,000 1,700
5
12,000 2,100 10,000 1,800 12,000 2,100 8,900 1,600
6
10,000 2,000 9,000 1,800 10,000 2,000 7,400 1,500
8
8,000 2,000 7,000 1,750 8,000 2,000 5,500 1,400
10
6,000 1,800 5,500 1,650 6,000 1,800 4,500 1,350
12
5,000 1,800 4,500 1,600 5,000 1,800 3,700 1,300
16
4,000 1,600 3,300 1,300 4,000 1,600 2,700 1,000
20
3,000 1,350 2,700 1,200 3,000 1,350 2,200 1,000
25
2,500 1,100 2,000 900 2,500 1,100 1,800 800
Type of
Machining
Aluminium alloy
(
A5052
)
Aluminium alloy
(
A7075
)
Cast aluminium alloy
(
Up to13%Si
)
Copper alloy
(
C1100
)
1) Use water soluble oil.
2) It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3) In case of ramping, please reduce the cutting parameters by 30%-60% on above table.
4) If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
NOTE
D020
Solid Carbide End Mills
Tooling by DIJET
Solid Carbide End Mill for Aluminium
RECOMMENDED CUTTING CONDITIONS FOR AL-SEEZ3 TYPE
(1) Shoulder Milling / High Speed Machining
(2) Slotting / High Speed Machining
AL-SEEZ3TYPE
a
p
a
e
a
p=0.5Dc
a
e=Dc
a
p
a
e
a
p=0.5Dc
a
e=Dc
a
p
a
e
a
p=0.5Dc
a
e=Dc
a
p
a
e
a
p=0.5Dc
a
e=Dc
a
p=1.5Dc
a
e=0.2Dc
a
e
a
p
a
p=1.5Dc
a
e=0.2Dc
a
e
a
p
a
p=1.5Dc
a
e=0.2Dc
a
e
a
p
a
p=1.5Dc
a
e=0.2Dc
a
e
a
p
Work
Materials
Type of
Machining
Aluminium alloy
(
A5052
)
Aluminium alloy
(
A7075
)
Cast aluminiumalloy
(
Up to 13%Si
)
Copperalloy
(
C1100
)
Tool dia.
Dc
(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
3
48,000 5,600 40,000 4,800 48,000 5,600 32,000 3,800
4
36,000 5,600 30,000 4,800 36,000 5,600 23,000 3,800
5
28,000 5,600 24,000 4,800 28,000 5,600 19,000 3,800
6
23,000 5,600 20,000 4,800 23,000 5,600 16,000 3,800
8
18,000 5,000 15,000 4,200 18,000 5,000 12,000 3,300
10
14,000 4,200 12,000 3,600 14,000 4,200 9,500 2,800
12
12,000 3,800 10,000 3,200 12,000 3,800 8,000 2,600
16
9,000 3,100 8,000 2,800 9,000 3,100 6,000 2,100
20
7,000 2,800 6,000 2,400 7,000 2,800 4,800 1,900
25
5,700 2,200 4,800 1,900 5,700 2,200 3,800 1,500
Work
Materials
Type of
Machining
Aluminium alloy
(
A5052
)
Aluminium alloy
(
A7075
)
Cast aluminium alloy
(
Up to13%Si
)
Copper alloy
(
C1100
)
Tool dia.
Dc
(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
3
50,000 9,000 45,000 8,100 50,000 9,000 37,000 6,600
4
40,000 8,000 34,000 6,800 40,000 8,000 27,000 5,400
5
32,000 8,000 27,000 6,800 32,000 8,000 22,000 5,400
6
27,000 6,800 22,000 5,500 27,000 6,800 18,000 4,500
8
20,000 6,000 17,000 5,000 20,000 6,000 14,000 4,200
10
16,000 5,600 13,000 4,500 16,000 5,600 11,000 3,900
12
13,000 5,200 11,000 4,400 13,000 5,200 9,000 3,600
16
10,000 4,500 8,500 3,800 10,000 4,500 7,000 3,100
20
8,000 4,000 7,000 3,500 8,000 4,000 5,500 2,800
25
6,500 3,200 5,500 2,800 6,500 3,200 4,500 2,200
1
) Use water soluble oil.
2) It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3) In case of ramping, please reduce the cutting parameters by 30%-60% on above table.
4) If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
NOTE
Tooling by DIJET
D021
Solid Carbide End Mills
Solid Carbide End Mill for Aluminium AL-SEES3-LSTYPE
3 flutes, Helix angle 45°
Long shank type
Under size neck
Note)Pleaserefer pageD052for recommendedcuttingconditions.
Note) Please refer page D026 for recommended cutting conditions.
: Standard stock items : Stock in Japan : Soon to be deleted
Cat. No.
Stock
Dimensions (mm)
Dc ℓLD1 Ds
AL-SEES3030-LS
35 70 2.8 4 S
AL-SEES3040-LS
46 70 3.8 4 S
AL-SEES3050-LS
58 80
−
4 S
AL-SEES3060-LS
69 80
−
4 R
AL-SEES3060-LS-S5.8
69 80
−
5.8 S
AL-SEES3070-LS
710 100
−
6 R
AL-SEES3070-LS-S6.8
710 100
−
6.8 S
AL-SEES3080-LS
812 100
−
6 R
AL-SEES3080-LS-S7.8
812 100
−
7.8 S
AL-SEES3090-LS
914 120
−
8 R
AL-SEES3090-LS-S8.8
914 120
−
8.8 S
AL-SEES3100-LS
10 15 130
−
8 R
AL-SEES3100-LS-S9.8
10 15 130
−
9.8 S
AL-SEES3120-LS
12 18 150
−
10 R
AL-SEES3140-LS
14 21 160
−
12 R
AL-SEES3160-LS
16 24 180
−
14 R
AL-SEES3180-LS
18 27 180
−
16 R
AL-SEES3200-LS
20 30 200
−
18 R
AL-SEES3220-LS
22 33 200
−
20 R
φDs（h6）
ℓ
ℓ
L
Sharp corner
φD
c
＞φ4
φD
c
=φ3, φ4
10°
L
φ4（h6）
30
φD
1
0
－0.02
φDc
0
－0.02
φDc
R chamfering
Sharp edge
R
S
■On the end face of the shank side
※
D022
Solid Carbide End Mills
Tooling by DIJET
Solid Carbide End Mill for Aluminium AL-SEES3-LSTYPE
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES3-LS TYPE
(1) Shoulder Milling
a
p=1.5Dc
a
e=0.05Dc
a
e
a
p
a
p=1.5Dc
a
e=0.05Dc
a
e
a
p
a
p=1.5Dc
a
e=0.05Dc
a
e
a
p
a
p=1.5Dc
a
e=0.05Dc
a
e
a
p
NOTE
7
8 Dc 40% 50% 1.0 Dc
1
)
Use water soluble oil.
2
)
It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3
)
In case of ramping, please reduce the cutting parameters by 30-60% on above table.(Not recommended to use)
4
)
If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
5) In case of slotting, please use depth of cut below 0.2D and reduce feed speed by 30-60% on above cutting
parameters. (Please try to avoid using this tool for full slotting)
REDUCTION RATE FOR AL-SEES3-LS TYPE
In case of lengthening overhung length, the cutting parameters to be adjusted according to the reductionrate.
Work
Materials
Aluminium alloy
(
A5052)
Aluminium alloy
(
A7075)
Cast aluminium alloy
(
Up to 13% Si)
Copper alloy
(C1100)
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
319,000 2,200 16,000 1,800 19,000 2,200 10,600 950
414,300 1,800 11,900 1,600 14,300 1,800 8,000 880
511,400 1,600 10,000 1,400 11,400 1,600 6,400 830
69,500 1,400 8,000 1,200 9,500 1,400 5,000 750
87,000 1,100 6,000 1,000 7,000 1,100 4,000 650
10 5,700 1,000 4,800 850 5,700 1,000 3,200 570
12 4,700 940 4,000 800 4,700 940 2,600 520
14 4,000 880 3,400 750 4,000 880 2,200 500
16 3,500 800 3,000 700 3,500 800 2,000 450
18 3,200 800 2,600 650 3,200 800 1,800 450
20 2,800 700 2,400 600 2,800 700 1,600 400
22 2,600 650 2,100 520 2,600 650 1,400 350
n
(min-1)
0%
25%
Vf
(mm/min)
0%
30%
ap
1.5 Dc
1.2 Dc
ae
0.05 Dc
0.05 Dc
0.05 Dc
L
/
Dc
Below 4 Dc
5
6 Dc
Tooling by DIJET
D023
Solid Carbide End Mills
Solid Carbide End Mill for Aluminium AL-SEES3-LS-R02TYPE
3 flutes, Helix angle 45°
Long shank type
Under size neck
R0.2 Corner radius
Note) Please refer page D028-D029 for recommended cutting conditions.
: Standard stock items : Stock in Japan : Soon to be deleted
Cat. No.
Stock
Dimensions (mm)
Dc ℓLDs
AL-SEES3060-LS-R02
69 80 4
AL-SEES3080-LS-R02
812 100 6
AL-SEES3100-LS-R02
10 15 130 8
AL-SEES3120-LS-R02
12 18 150 10
AL-SEES3140-LS-R02
14 21 160 12
AL-SEES3160-LS-R02
16 24 180 14
AL-SEES3180-LS-R02
18 27 180 16
AL-SEES3200-LS-R02
20 30 200 18
AL-SEES3220-LS-R02
22 33 200 20
φDs（h6）
ℓ
φDc
0
－0.02
L
R0.2
R chamfering
■On the end face of the shank side
D024
Solid Carbide End Mills
Tooling by DIJET
Solid Carbide End Mill for Aluminium AL-SEES3-LS-R02TYPE
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES3-LS-R02 TYPE
(1) Shoulder Milling
a
p=1.5Dc
a
e=0.05Dc
a
e
a
p
a
p=1.5Dc
a
e=0.05Dc
a
e
a
p
a
p=1.5Dc
a
e=0.05Dc
a
e
a
p
a
p=1.5Dc
a
e=0.05Dc
a
e
a
p
7
8 Dc 40% 50% 1.0 Dc
n
(min-1)
0%
25%
Vf
(mm/min)
0%
30%
ap
1.5 Dc
1.2 Dc
ae
0.05 Dc
0.05 Dc
0.05 Dc
Below 4 Dc
5
6 Dc
NOTE
1
)
Use water soluble oil.
2
)
It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3
)
In case of ramping, please reduce the cutting parameters by 30-60% on above table.(Not recommended to use)
4
)
If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
5) In case of slotting, please use depth of cut below 0.2D and reduce feed speed by 30-60% on above cutting
parameters. (Please try to avoid using this tool for full slotting)
REDUCTION RATE FOR AL-SEES3-LS TYPE
In case of lengthening overhung length, the cutting parameters to be adjusted according to the reductionrate.
Work
Materials
Aluminium alloy
(
A5052)
Aluminium alloy
(
A7075)
Cast aluminium alloy
(
Up to 13% Si)
Copper alloy
(C1100)
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
610,000 1,500 9,000 1,350 10,000 1,500 7,400 1,100
88,000 1,400 7,000 1,250 8,000 1,400 5,500 1,000
10 6,000 1,200 5,500 1,100 6,000 1,200 4,500 900
12 5,000 1,100 4,500 1,000 5,000 1,100 3,700 800
14 4,500 1,000 3,900 900 4,500 1,000 3,200 750
16 4,000 1,000 3,300 800 4,000 1,000 2,700 670
18 3,500 950 3,000 800 3,500 950 2,500 670
20 3,000 900 2,700 800 3,000 900 2,200 670
22 2,900 900 2,500 750 2,900 900 2,000 600
L
/
Dc
Tooling by DIJET
D025
Solid Carbide End Mills
Solid Carbide End Mill for Aluminium AL-SEES3-LS-R02TYPE
a
p=1.5Dc
a
e=0.04Dc
L
≦
Dc x 4
a
e
a
p
a
p=1.5Dc
a
e=0.04Dc
L
≦
Dc x 4
a
e
a
p
a
p=1.5Dc
a
e=0.04Dc
L
≦
Dc x 4
a
e
a
p=1.5Dc
a
e=0.04Dc
L
≦
Dc x 4
a
e
L L L L
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES3-LS-R02 TYPE
(1) Shoulder Milling / High Speed Machining
Work
Materials
Aluminium alloy
(
A5052)
Aluminium alloy
(
A7075)
Cast aluminium alloy
(
Up to 13% Si)
Copper alloy
(C1100)
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
620,000 2,600 17,000 2,200 20,000 2,600 12,000 1,600
815,000 2,100 13,000 1,800 15,000 2,100 9,000 1,300
10 12,000 2,000 10,000 1,800 12,000 2,000 7,300 1,200
12 10,000 2,000 9,000 1,800 10,000 2,000 6,000 1,200
14 8,500 1,850 7,500 1,600 8,500 1,850 5,000 1,100
16 7,500 1,650 6,500 1,400 7,500 1,650 4,500 1,000
18 6,500 1,500 6,000 1,400 6,500 1,500 4,000 1,000
20 6,000 1,500 5,000 1,250 6,000 1,500 3,600 900
22 5,500 1,400 4,800 1,200 5,500 1,400 3,300 800
1
)
Use water soluble oil.
2
)
It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3
)
In case of ramping, please reduce the cutting parameters by 30-60% on above table.(Not recommended to use)
4
)
If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
5) In case of slotting, please use depth of cut below 0.2D and reduce feed speed by 30-60% on above cutting
parameters. (Please try to avoid using this tool for full slotting)
NOTE
D026
Solid Carbide End Mills
Tooling by DIJET
Solid Carbide End Mill for Aluminium
3 flutes, Helix angle 45°
Extra long shank type
Under size neck
R0.2 Corner radius
AL-SEES3-XLS-R02TYPE
Note) Please refer page D031-D032 for recommended cutting conditions
Standard stock items Stock in Japan Soon to be deleted
Cat. No.
Stock
Dimensions (mm)
Dc ℓLDs
AL-SEES3060-XLS-R02
69 100 5
AL-SEES3080-XLS-R02
812 140 7
AL-SEES3100-XLS-R02
10 15 160 9
AL-SEES3120-XLS-R02
12 18 180 11
AL-SEES3140-XLS-R02
14 21 200 13
AL-SEES3160-XLS-R02
16 24 220 15
AL-SEES3180-XLS-R02
18 27 240 17
AL-SEES3200-XLS-R02
20 30 250 18
AL-SEES3220-XLS-R02
22 33 250 20
φDs（h6）
ℓ
φDc
0
－0.02
L
R0.2
Shoulder
R
■On the end face of the shank side
Tooling by DIJET
D027
Solid Carbide End Mills
Solid Carbide End Mill for Aluminium AL-SEES3-XLS-R02TYPE
L
/
Dc
45Dc
56Dc
67Dc
78Dc
89Dc
910Dc
n
(min
-1
)
Vf
(mm/min)
0%
1020%
3040%
4050%
5060%
6070%
a
e
0.2Dc
0.15Dc
0.1Dc
0.075Dc
0.05Dc
0.025Dc
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES3-XLS-R02 TYPE
(1) Shoulder Milling
Work
Materials
Aluminium alloy
(
A5052)
Aluminium alloy
(
A7075)
Cast aluminium alloy
(
Up to13% Si)
Copper alloy
(C1100)
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
620,000 3,600 20,000 3,400 20,000 3,600 13,500 2,100
818,000 3,600 18,000 3,300 18,000 3,600 12,000 2,100
10 14,000 4,200 14,000 4,000 14,000 4,200 9,500 2,400
12 12,000 4,800 10,500 3,800 12,000 4,800 8,000 2,800
14 10,000 4,200 9,000 3,400 10,000 4,200 7,000 2,600
16 9,000 4,000 8,000 3,200 9,000 4,000 6,000 2,400
18 8,000 3,800 7,200 3,100 8,000 3,800 5,400 2,200
20 7,200 3,600 6,500 3,000 7,200 3,600 5,000 2,100
22 6,500 3,400 6,000 2,800 6,500 3,400 4,800 2,100
REDUCTION RATE FOR AL-SEES3-XLS-R02 TYPE
In case of lengthening overhung length, the cutting parameters to be adjusted according to the reduction rate.
1
)
Use water soluble oil.
2
)
It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3
)
In case of ramping, please reduce the cutting parameters by 30-60% on above table.(Not recommended to use)
4
)
If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
NOTE
L
L=Dc x 4
a
e = Dc x 0.25
a
p = Dc x 1.5
L
L=Dc x 4
a
e = Dc x 0.25
a
p = Dc x 1.5
L
L=Dc x 4
a
e = Dc x 0.25
a
p = Dc x 1.5
L
L=Dc x 4
a
e = Dc x 0.25
a
p = Dc x 1.5
a
e
a
p
a
e
a
p
a
e
a
p
a
e
a
p
D028
Solid Carbide End Mills
Tooling by DIJET
Solid Carbide End Mill for Aluminium AL-SEES3-XLS-R02TYPE
L
/
Dc
45Dc
56Dc
67Dc
78Dc
89Dc
910Dc
n
(min
-1
)
Vf (mm/min)
Below
10
0%
4050%
5060%
6070%
7080%
7080%
Over
10
0%
1020%
2030%
3050%
4060%
5070%
ap
0.2Dc
0.1Dc
0.05Dc
0.05Dc
0.025Dc
0.025Dc
RECOMMENDED CUTTING CONDITIONS FOR AL-SEES3-XLS-R02 TYPE
(2)
Slotting
NOTE
1
)
Use water soluble oil.
2
)
It is important to hold the tool shank at least up to 50-60 mm into any tool holder for rigid holding of the tool.
3
)
In case of ramping, please reduce the cutting parameters by 30-60% on above table.(Not recommended to use)
4
)
If machine does not have enough spindle speed (RPM), it is recommended to reduce feed speed into same
proportion.
Work
Materials
Aluminium alloy
(
A5052)
Aluminium alloy
(
A7075)
Cast aluminium alloy
(
Up to 13% Si)
Copper alloy
(C1100)
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
615,000 5,250 14,000 4,600 15,000 5,250 11,000 3,500
812,500 4,150 12,000 3,800 12,500 4,150 9,000 2,700
10 11,000 3,500 10,500 3,500 11,000 3,500 8,000 2,300
12 9,600 3,100 9,000 2,800 9,600 3,100 7,000 2,000
14 8,600 2,750 8,200 2,500 8,600 2,750 6,200 1,800
16 7,800 2,650 7,400 2,400 7,800 2,650 5,600 1,700
18 7,000 2,520 6,700 2,300 7,000 2,520 5,000 1,600
20 6,400 2,560 6,000 2,300 6,400 2,560 4,600 1,600
22 6,000 2,520 5,800 2,300 6,000 2,520 4,400 1,700
REDUCTION RATE FOR AL-SEES3-XLS-R02 TYPE
In case of lengthening overhung length, the cutting parameters to be adjusted according to the reduction rate.
L
a
p
a
e
L=Dc x 4
a
e = Dc
a
p = Dc x 0.25
L
a
p
a
e
L=Dc x 4
a
e = Dc
a
p = Dc x 0.25
L
a
p
a
e
L=Dc x 4
a
e = Dc
a
p = Dc x 0.25
L
a
p
a
e
L=Dc x 4
a
e = Dc
a
p = Dc x 0.25
Tooling by DIJET
D029
Solid Carbide End Mills
Result
No chattering. Very smooth machining
observed on low rigid work piece.
Work
ToolCutting conditions
Part name
Under plate
Material
A6061 Aluminium alloy
Hardness
−
Tool No.
AL-SEES2100
Grade
KT9
Vc,(n)
25,000 (min
-1
)
Vf, (f z)
8,000 (mm/min)
a p(mm)
3 (mm)
a e(mm)
10 (mm)
Coolant
Wet cut
Machine
H.S.C. Vertical MC
CASE STUDIES
Excellent surface roughness.
Less chattering than competitor’s.
Could finish job by one process integrated
roughing and finishing process.
Achieved 10 time longer tool life and better
surface roughness than the exisiting.
Solid Carbide End Mill for Aluminium
ResultResult
Work
ToolCutting conditions
Work
ToolCutting conditions
Part name
Aircraft part
Material
Aluminium alloy
Hardness
−
Tool No.
AL-SEES3120-LS
Grade
KT9
Vc,(n)
9,000 (min
-1
)
Vf, (f z)
4,000 (mm/min)
a p(mm)
0.5 (mm)
a e(mm)
12 (mm)
Coolant
Wet cut
Machine
H.S.C. Vertical MC
Part name
Cylinder head
Material
Aluminium alloy
Hardness
−
Tool No.
AL-SEES2160
Grade
KT9
Vc,(n)
7,500 (min
-1
)
Vf, (f z)
3,500 (mm/min)
a p(mm)
32 (mm)
a e(mm)
0.5
!
0.8 (mm)
Coolant
Wet cut
Machine
H.S.C. Vertical MC
D030
Solid Carbide End Mills
Tooling by DIJET
1 Adapted curve rake face with lead angle on corner edge
Achieved high feed machining and longer tool life at roughing process of high
hardened material by reducing heating due to smooth chip evacuation.
Curved rake face
3 flutes with wide chip pocket
Stable machining is possible at the corner of pocket milling
High efficient slotting is possible.
Wide chip pocket
From Roughing to Finishing on High Hardened Materials
1
Suitable for
various
materials
Wide chip pocket
Unique radius form
Corner Raccuracy: within ± 0.015mm
2
Features
High speed
High feed
High accuracy
Improved wear resistance by
DV-coating
3
Regular type
Long neck type
Taper neck type
Unique cutting edge geometry
“One-Cut Super Radius” End Mill DV-OCSRTYPE
2
Tooling by DIJET
D031
Solid Carbide End Mills
Cat. No.
Stock
Dimensions (mm)
Dc
rℓ ℓ2
L
Ds
DV-OCSR3020-R05
20.5 4 6 70 6
DV-OCSR3030-R08
30.8 6 9 70 6
DV-OCSR3040-R10
41 8 12 70 6
DV-OCSR3050-R12
51.2 10 15 70 6
DV-OCSR3060-R15
61.5 12
−
90 6
DV-OCSR3080-R20
82 16
−
100 8
DV-OCSR3100-R10
10 1 20
−
110 10
DV-OCSR3100-R20
10 2 20
−
110 10
DV-OCSR3120-R20
12 2 24
−
120 12
DV-OCSR3160-R30
16 3 32
−
160 16
DV-OCSR3160-R30-L
16 3 32
−
185 16
DV-OCSR3200-R30
20 3 40
−
160 20
“One-Cut Super Radius” End Mill
3 flutes, Helix angle50°
Regular flute length
Corner radius
DV-OCSRTYPE
Note) Please refer page D051-D052 for recommended cutting conditions.
: Standard stock items : Stock in Japan : Soon to be deleted
φDc＜φDs
φDc
φDs（h6）
L
15°
ℓ
ℓ
2
0
－0.015
r
±0.015
r
±0.015
φDs（h6）
φDc
ℓ
L
φDc＝φDs
0
－0.015
D032
Solid Carbide End Mills
Tooling by DIJET
“One-Cut Super Radius” End Mill DV-OCSRTYPE
RECOMMENDED CUTTING CONDITIONS FOR DV-OCSR TYPE
L:Overhung length, Dc:Tool dia,
a
p: Depth of cut,
n
: Spindle speed, Vf: Feed speed
L:Overhung length, Dc:Tool dia,
a
p: Depth of cut,
n
: Spindle speed, Vf: Feed speed
Work
Materials L/Dc
Dimensions (mm)
2
×
R0.5
3
×
R0.8
4
×
R1
5
×
R1.2
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
Carbon steel
S50C, S55C
(C50, C55)
Below 250HB
Below5 Dc 0.12 15,000 5,100 0.20 10,000 5,100 0.25 7,000 4,800 0.30 5,700 4,800
6
8 Dc 0.08 7,000 1,900 0.13 5,300 2,700 0.17 3,500 2,300 0.20 2,800 2,300
9
11Dc 0.06 5,000 1,000 0.10 3,000 1,500 0.12 2,300 1,500 0.14 1,900 1,600
Mold steel
HPM7,NAK80,P20
(1.2311)
30-43HRC
Below5 Dc 0.12 12,000 4,000 0.20 8,500 4,300 0.25 6,000 4,000 0.30 5,000 4,200
6
8 Dc 0.08 7,000 1,900 0.13 5,300 2,700 0.17 3,500 2,300 0.20 2,800 2,300
9
11Dc 0.06 4,800 980 0.10 3,000 1,500 0.12 2,300 1,500 0.14 1,900 1,600
Die steel
SKD61,SKD11
(1.2344,1.2379)
Below 255HB
Below5 Dc 0.12 12,000 4,000 0.20 8,500 4,300 0.25 6,000 4,000 0.30 5,000 4,200
6
8 Dc 0.08 7,000 1,900 0.13 5,300 2,700 0.17 3,500 2,300 0.20 2,800 2,300
9
11Dc 0.06 4,800 980 0.10 3,000 1,500 0.12 2,300 1,500 0.14 1,900 1,600
Hardened die steel
SKD61,DAC,DHA
(1.2344,1.2379)
40-50HRC
Below5 Dc 0.10 9,600 2,900 0.18 6,300 2,800 0.22 4,700 2,800 0.27 2,200 1,600
6
8 Dc 0.07 4,800 1,400 0.11 3,000 1,300 0.15 2,300 1,400 0.18 1,900 1,400
9
11Dc 0.05 4,000 700 0.09 2,600 1,100 0.10 1,900 1,100 0.12 1,500 1,100
Hardened die steel
SKD61,DAC,DHA
(1.2344,1.2379)
55-60 HRC
Below5Dc 0.10 4,800 1,300 0.16 3,000 1,200 0.20 2,300 1,200 0.24 1,900 1,200
6
8 Dc 0.06 4,000 980 0.10 2,600 1,000 0.13 1,900 1,000 0.16 1,500 1,000
9
11Dc 0.05 3,000 550 0.08 2,000 800 0.10 1,500 800 0.11 1,200 800
Grey & Nodular
cast iron
FC,FCD(GG,GGG)
Below 300HB
Below5 Dc 0.13 15,000 5,600 0.22 10,000 5,600 0.27 8,000 5,900 0.33 6,000 5,600
6
8 Dc 0.09 8,700 1,900 0.14 5,800 3,200 0.16 4,300 3,200 0.22 3,500 3,200
9
11Dc 0.07 5,600 1,200 0.11 3,700 2,000 0.13 2,700 2,000 0.15 2,200 2,000
Work
Materials L/Dc
Dimensions (mm)
6
×
R1.5
8
×
R2
10
×
R1
10
×
R2
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
Carbon steel
S50C,S55C
(C50,C55)
Below 250HB
Below5 Dc 0.37 4,800 4,800 0.50 3,500 4,700 0.25 2,800 4,700 0.50 2,800 4,700
6
8 Dc 0.25 2,300 2,300 0.34 1,700 2,300 0.17 1,400 2,300 0.34 1,400 2,300
9
11Dc 0.18 1,500 1,500 0.24 1,100 1,400 0.12 900 1,500 0.24 900 1,500
Mold steel
HPM7,NAK80,P20
(1.2311)
30-43 HRC
Below5 Dc 0.37 4,200 4,200 0.50 3,000 4,000 0.25 2,400 4,000 0.50 2,400 4,000
6
8 Dc 0.25 2,300 2,300 0.34 1,700 2,300 0.17 1,400 2,300 0.34 1,400 2,300
9
11Dc 0.18 1,500 1,500 0.24 1,100 1,400 0.12 900 1,500 0.24 900 1,500
Die steel
SKD61,SKD11
(1.2344,1.2379)
Below 255HB
Below5 Dc 0.37 4,200 4,200 0.50 3,000 4,000 0.25 2,400 4,000 0.50 2,400 4,000
6
8 Dc 0.25 2,300 2,300 0.34 1,700 2,300 0.17 1,400 2,300 0.34 1,400 2,300
9
11Dc 0.18 1,500 1,500 0.24 1,100 1,400 0.12 900 1,500 0.24 900 1,500
Hardened die steel
SKD61,DAC,DHA
(1.2344,1.2379)
40-50 HRC
Below5 Dc 0.33 1,800 1,600 0.45 1,300 1,500 0.20 1,900 2,900 0.45 1,900 2,900
6
8 Dc 0.22 1,500 1,300 0.30 1,100 1,300 0.15 900 1,300 0.30 900 1,300
9
11Dc 0.16 1,300 1,100 0.20 900 1,100 0.10 700 1,000 0.20 700 1,000
Hardened die steel
SKD61,DAC,DHA
(1.2344,1.2379)
55-60 HRC
Below5 Dc 0.30 1,500 1,200 0.40 1,100 1,100 0.20 900 1,200 0.40 900 1,200
6
8 Dc 0.20 1,300 1,000 0.27 900 900 0.13 700 900 0.27 700 900
9
11Dc 0.14 1,000 800 0.19 700 700 0.10 600 800 0.19 600 800
Grey & Nodular
cast iron
FC,FCD(GG,GGG)
Below 300HB
Below5 Dc 0.40 5,300 5,900 0.55 3,800 5,600 0.27 3,000 5,600 0.55 3,000 5,600
6
8 Dc 0.27 2,900 3,200 0.37 2,100 3,100 0.16 1,700 3,100 0.37 1,700 3,100
9
11Dc 0.20 1,800 2,000 0.26 1,300 1,900 0.13 1,000 1,800 0.26 1,000 1,800
Tooling by DIJET
D033
Solid Carbide End Mills
RECOMMENDED CUTTING CONDITIONS FOR DV-OCSR TYPE
L:Overhung length, Dc:Tool dia,
a
p: Depth of cut,
n
: Spindle speed, Vf: Feed speed
“One-Cut Super Radius” End Mill DV-OCSRTYPE
1°!Max.2°30‘#
NOTE
1) The cutting parameters to be adjusted according to the machine rigidity
or work rigidity.
2) In case chatter occurs, reduce depth of cut or spindle speed with keeping
feed per tooth.
3) Use air blow to flush the chips out.
4) In case of requring surface roughness, recommend to reduce feed speed.
5) Ramping angle 1
°
(Max2
°
30’) is recommended.
Work
Materials L/Dc
Dimensions (mm)
12
×
R2
12
×
R3
16
×
R3
20
×
R3
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
a
p
(mm)
n
(mm
-1
)
Vf
(mm/min)
Carbon steel
S50C,S55C
(C50,C55)
Below 250HB
Below5 Dc
0.50 2,300 4,600 0.75 2,300 4,600 0.75 1,800 4,500 0.80 1,400 3,500
6
8 Dc 0.34 1,100 2,200 0.50 1,100 2,200 0.50 900 2,200 0.50 700 1,700
9
11Dc 0.24 700 1,400 0.36 700 1,400 0.36 600 1,500 0.36 400 1,000
Mold steel
HPM7,NAK80,P20
(1.2311)
30-43 HRC
Below5 Dc
0.50 2,000 4,000 0.75 2,000 4,000 0.75 1,600 4,000 0.80 1,200 3,000
6
8 Dc 0.34 1,100 2,200 0.50 1,100 2,200 0.50 900 2,200 0.50 700 1,700
9
11Dc 0.24 700 1,400 0.36 700 1,400 0.36 600 1,500 0.36 400 1,000
Die steel
SKD61,SKD11
(1.2344,1.2379)
Below 255HB
Below5Dc
0.50 2,000 4,000 0.75 2,000 4,000 0.75 1,600 4,000 0.80 1,200 3,000
6
8 Dc 0.34 1,100 2,200 0.50 1,100 2,200 0.50 900 2,200 0.50 700 1,700
9
11Dc 0.24 700 1,400 0.36 700 1,400 0.36 600 1,500 0.36 400 1,000
Hardened die steel
SKD61,DAC,DHA
(1.2344,1.2379)
40-50HRC
Below5 Dc
0.45 1,500 2,700 0.70 1,500 2,700 0.70 1,200 2,700 0.70 900 2,000
6
8 Dc 0.30 700 1,200 0.45 700 1,200 0.45 600 1,300 0.45 450 1,000
9
11Dc 0.20 600 1,100 0.30 600 1,100 0.30 500 1,100 0.30 380 800
Hardened die steel
SKD61,DAC,DHA
(1.2344,1.2379)
55-60 HRC
Below5Dc
0.40 700 1,100 0.60 700 1,100 0.60 600 1,200 0.60 450 900
6
8 Dc 0.27 600 900 0.40 600 900 0.40 500 1,000 0.40 380 700
9
11Dc 0.19 500 800 0.30 500 800 0.30 400 800 0.30 300 600
Grey & Nodular
cast iron
FC,FCD(GG,GGG)
Below 300HB
Below5 Dc
0.55 2,500 5,600 0.80 2,500 5,600 0.80 2,000 5,600 0.90 1,500 4,200
6
8 Dc 0.37 1,400 3,100 0.55 1,400 3,100 0.55 1,100 3,000 0.55 800 2,200
9
11Dc 0.26 800 1,700 0.40 800 1,700 0.40 700 1,900 0.40 500 1,400
D034
Solid Carbide End Mills
Tooling by DIJET
“One-Cut70” End Mill
For
high hardened steel
CUTTING PERFORMANCES
PERFORMANCE (Tool life comparison)
Part name
Material
Hardness
Tool No.
Grade
Cutting speed
Feed rate
Depth of cut
Width of cut
Coolant
Machine
Test piece
SKD11
60HRC
DV-SEHH6080
Value coating
150 m/min
0.18 mm/rev
10 mm
0.4 mm
Dry
Vertical MC
Up to 70HRC
DV-SEHTYPE
Adopting high rigid design and special geometry
give outstanding high precision and high
performance on high hardened materials.
Achieves to cut smoothly on high hardened
materials from semi-finishing to finishing.
The combination of new developed super
micro-graincarbide and “VALUECOATING”
achieves longer tool life in high speed machining.
RESULT (VBwear)
Wearing test
“One-Cut 70 VS Competitors“
0.3
Max. flank wear (mm)
0.25
0.2
0.15
0.1
0.05
0
CONDITION OF CUTTING EDGE AFTER MACHINING 26m
One-Cut 70
RESULT:
5
One-Cut 70
Competitor A
Competitor L
10 15 20
Cutting length (m)
Competitor A Competitor L
25
After machining 26m, One-Cut 70 shows no chipping & less wear than competitor.
Excellent result.
30
Work Tool Cutting conditions
Tooling by DIJET
D035
Solid Carbide End Mills
DV
Coating
Note) Please refer page D057 for recommended cutting conditions.
DV-SEHS
DV-SEHH TYPE
ShoulderMilling
ner
: Standard stock items : Stock in Japan : Soon to be deleted
DV
Fig.1 φDc＜φD
φDc
θ°
ℓ
ℓ
2
ℓs
0
－0.02
L
Note) φDc<3 θ=15°, φDc≧3 θ=10°
Sharp corner
Fig.2 φDc≧φD
L
ℓℓs
φDc
φDs h6
0
－0.02
Sharp corner
Coating
Shoulder
“One-Cut70” End Mill
For high hardened materials up to70HRC
4,6,8 flutes, Helix angle 50°
Short & Regular flute length
Cat. No.
Stock
Dimensions (mm)
Fig
.
Dc
ℓ
ℓ 2ℓ sLDs
DV-SEHS4010
412 12 48 60 6
1
DV-SEHS4015
41. 5 3 12 48 60 6
1
DV-SEHS4020
424 12 48 60 6
1
DV-SEHS4025
42.5 5 12 48 60 6
1
DV-SEHS4030
437 17 43 60 6
1
DV-SEHS4040
449 16 44 60 6
1
DV-SEHS4050
4512 16 44 60 6
1
DV-SEHS6060
6613 –47 60 6
2
DV-SEHH4010
413.5 13 47 60 6
1
DV-SEHH4015
41. 5 5 14 46 60 6
1
DV-SEHH4020
427 15 45 60 6
1
DV-SEHH4025
42.5 8 15 45 60 6
1
DV-SEHH4030
4310 20 40 60 6
1
DV-SEHH4035
43.5 12 20 40 60 6
1
DV-SEHH4040
4412 19 41 60 6
1
DV-SEHH4045
44.5 15 20 40 60 6
1
DV-SEHH4050
4515 19 41 60 6
1
DV-SEHH4055
45.5 15 18 42 60 6
1
DV-SEHH6060
6615 –45 60 6
2
DV-SEHH6065
66.5 20 25 50 75 8
1
DV-SEHH6070
6720 24 51 75 8
1
DV-SEHH6075
67. 5 20 22 53 75 8
1
DV-SEHH6080
6820 –55 75 8
2
DV-SEHH6085
68.5 25 30 50 80 10
1
DV-SEHH6090
6925 29 51 80 10
1
DV-SEHH6095
69.5 25 27 53 80 10
1
DV-SEHH6100
610 25 –55 80 10
2
DV-SEHH6105
610.5 30 35 65 100 12
1
DV-SEHH6110
611 30 34 66 100 12
1
DV-SEHH6115
611. 5 30 32 68 100 12
1
DV-SEHH6120
612 30 –70 100 12
2
DV-SEHH6130
613 35 45 60 105 16
1
DV-SEHH6140
614 35 42 63 105 16
1
DV-SEHH6150
615 40 44 66 110 16
1
DV-SEHH6160
616 40 –70 110 16
2
DV-SEHH6170
617 40 50 70 120 20
1
No.
of
flutes
Short
Regular
D036
Solid Carbide End Mills
Tooling by DIJET
“One-Cut70” End Mill
Note) Please refer page D057 for recommended cutting conditions.
DV-SEHS
DV-SEHH
TYPE
: Standard stock items : Stock in Japan : Soon to be deleted
Fig.1 φDc＜φD
Fig.2 φDc≧φDs
L
ℓℓs
φDc
φDs h6
φDc
θ°
ℓ
ℓ
2
ℓs
0
－0.02
0
－0.02
L
Note) φDc<3 θ=15°, φDc≧3 θ=10°
Sharp corner
Sharp corner
Cat. No.
Stock
No.
of
flutes
Dimensions (mm)
Fig
.
Dc
ℓ ℓ
2
ℓs L
Ds
DV-SEHH6180
618 40 47 73 120 20 1
DV-SEHH6190
619 45 49 76 125 20 1
DV-SEHH6200
620 45 – 80 125 20 2
DV-SEHH6220
622 45 55 80 135 25 1
DV-SEHH6240
624 50 54 86 140 25 1
DV-SEHH8250
825 50 – 90 140 25 2
DV-SEHH8260
826 50 – 90 140 25 2
DV-SEHH8280
828 55 – 90 145 25 2
DV-SEHH8300
830 60 67 98 165 32 1
DV-SEHH8320
832 70 – 105 175 32 2
Regular
Tooling by DIJET
D037
Solid Carbide End Mills
“One-Cut 70” End Mill
RECOMMENDED CUTTING CONDITIONS FOR DV-SEHS/H
1) Above cutting conditions are for general guidance.
2) The cutting parameters to be adjusted according to machining shape, purpose and rigidity of machine and
work clamping.
3) Recommend to use down cutting with air blow or mist coolant
NOTE
DV-SEHS/DV-SEHHTYPE
a
e
a
p
a
p≦1.5Dc
a
e≦0.05Dc
a
e
a
p
a
p≦1.5Dc
a
e≦0.04Dc
a
e
a
p
a
p≦1.5Dc
a
e≦0.04Dc (MAX. 0.6mm)
a
e
a
p
a
p≦1.5Dc
a
e≦0.02Dc (MAX. 0.4mm)
Work
Materials
Tool & Die steel
Mold steel
SKD, SKH, NAK
(1.2344,1.2379,1.2311,P20)
Below 45HRC
Hardened die steel
SKD, SKT
(1.2344,1.2379)
45-55HRC
Hardened die steel
SKD, SKH
(1.2344,1.2379)
55-65HRC
Hardened die steel
SKD, SKH
(1.2344,1.2379)
65-70HRC
Type of
Machining
Tool dia.
Dc (mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min)
Spindle speed
n (min-1)
Feed speed
Vf(mm/min)
140,000 700 25,000 410 20,000 320 10,000 130
224,000 950 15,000 560 12,000 430 6,400 220
324,000 1,300 15,000 800 12,000 600 6,000 250
418,000 1,800 12,000 1,100 9,500 800 5,100 300
612,000 2,200 8,000 1,400 6,500 1,100 3,500 420
810,000 2,200 6,000 1,400 5,000 1,100 2,500 420
10 8,000 2,200 5,000 1,400 4,000 1,100 2,000 420
12 6,500 1,900 4,000 1,200 3,300 900 1,700 350
16 5,000 1,480 3,000 930 2,500 700 1,300 260
20 3,800 1,150 2,300 730 2,000 550 1,000 200
25 3,000 920 1,800 580 1,600 450 800 160
30 2,500 680 1,500 430 1,300 330 700 140
32 2,300 550 1,400 350 1,200 300 650 120
D038
Solid Carbide End Mills
Tooling by DIJET
“One-Cut Ball 70” Ball Nose End Mill
“DH COATING” Solid Carbide Ball Nose
End Mill for high hardened material up to
70HRC
4 flutes solid carbide ball nose
end mill for high hardened material up to 70HRC.
From roughing to finishing.
High effiecient machining is possible
due to 4 flutes.
High rigidity of tool and un-equal pitch
control the vibration.
Achieved low cutting force due to helix
angle 45 and provided good cutting
performance.
Adopted new PVD coated grade “DH102”
by combination of newly developed DH
COATING & super micro-grain carbide
suitable for high hardened material.
Achieved longer tool life.
Adopting unique flute
geometry at the center
point achieved good
chip ejection &
stable machining
Unique flute geometry
NEWLY DEVELOPED “DH COATING”
DH COATING gives stable and high-performance machining on high hardened materials even with high
speed dry condition, due to higher hardness and higher oxidation resistance than existing PVD coating.
Characteristic value of various PVD coatings
DH Coat DV Coat DZ Coat DX Coat JC Coat
Hardness (Hv)
3,5003,700 3,3003,500 2,8002,900 2,5002,600 2,1002,200
Oxidation temperature (°C)
1,1001,200 1,0001,100 700800 300400 400500
Coefficient of friction
0.5 0.65 0.6 0.45 0.45
DH-OCHBTYPE
Tooling by DIJET
D039
Solid Carbide End Mills
CUTTING PERFORMANCES
1. Tool life test for face milling on 70 HRC
Work: HSS (70HRC)
Tool: DH-OCHB4100(R5)
Spindle speed: n=3,800min
-1
Cutting speed: Vc=120m/min
Feed speed: Vf=1,050mm/min
feed per tooth:fz=0.07mm/t
Depth of cut: ap=0.2mm
Pick feed: ae=0.3mm
Coolant: Dry
Machine: Vertival MC
2. High efficient helical milling on high hardened steel
Work: 1.2379 (60HRC)
Tool: DH-OCHB4100(R5)
Spindle speed: n=3,800min
-1
Cutting speed: Vc=120m/min
Feed speed: Vf=1,834mm/min
feed: f=0.48mm/rev
Hertical pitch: 0.3mm
Hole size:
12.6mm
Drilling depth: 6mm(thru.)
Coolant: Air blow
Overhung length: 50mm
Machine: Vertival MC
Compared with current drill for high hardened steel, One-Cut Ball 70
achieved good result:
Reduced machining time (60sec. to 15sec./hole).
No cutting fluid necessary.
Intensive tool management can be possibe because of wide
applicable hole range by 1 pc.
Longer tool life (tens to over 180 holes).
No workpiece edge chipping, achieved goog hole accuracy.
After 180 holes (cutting length: 1.08m)
“One-Cut Ball 70” Ball Nose End Mill DH-OCHBTYPE
D040
Solid Carbide End Mills
Tooling by DIJET
CUTTING PERFORMANCES
3. Toollife comparison on 60 HRC
Spindle speed: n=5,100min
-1
Cutting speed: Vc=160m/min
Feed speed: Vf=2,040mm/min
feed:f=0.4mm/rev
Pick feed: ae=0.3mm
Overhung length: 50mm
Coolant: Air blow
Machine: Vertival MC
Result
Improved the efficiency by 1.2 times and
tool life by 2 times (9 hours) compared
with competitor`s 2 flutes solid carbide
ball nose end mill. And DH-OCHB is still
able to continue
CUTTING DATA
Work
ToolCutting conditions
Part name Forging die
Material 1.2379, heat-treated
Hardness 60HRC
Tool No. DH-OCHB4080
Grade DH-Coated
Vc,(n) n=7,000 (min
-1
), Vc=175 (m/min)
Vf 5,000 (mm/min)
a
p (mm) 0.1 (mm)
a
e (mm) 0.3 (mm)
Coolant Wet cut
Machine Vertical MC
“One-Cut Ball 70” Ball Nose End Mill DH-OCHBTYPE
Tooling by DIJET
D041
Solid Carbide End Mills
For high hardened steel up to 70 HRC
4 flutes, Helix angle 45°
DH Coating
Cat. No.
Stock
Dimensions (mm)
RDc ℓ ℓ
2
LD
1
D
s
Fig.
DH-OCHB4030
1. 5 34.5 9 70 2.9 6 1
DH-OCHB4040
2 4 6 12 70 3.8 6 1
DH-OCHB4050
2.5 5 7.5 15 80 4.8 6 1
DH-OCHB4060
3 6 9 18 90 5.7 6 2
DH-OCHB4080
4 8 12 24 100 7.6 8 2
DH-OCHB4100
510 15 30 100 9.5 10 2
DH-OCHB4120
612 18 36 110 11.4 12 2
TOLERANCE (mm)
R of ball nose Tolerance of R Tolerance of DC
0
−0.010
R1.5R2
±
0.008
0
−0.015
R2.5R6
±
0.008
Work
Materials
Tool & die steel
Mold steel
(1.2344, 1.2379, 1.2311, P20,P21)
45HRC
Hardened steel
(1.2344, 1.2379)
4555HRC
Hardened steel
(1.2344, 1.2379)
5562HRC
Hardened steel
(1.2379, HSS)
6272HRC
Type of
Machining
Tool dia.
R(mm) Dc(mm)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed
speed
Vf
(mm/min)
1.5 3 25,500 4,000 21,200 3,000 17,000 2,000 12,700 1,000
2 4 19,100 4,000 15,900 3,000 12,700 2,000 9,500 1,000
2.5 5 15,300 4,000 12,700 3,000 10,200 2,000 7,600 1,000
3 6 12,700 4,000 10,600 3,000 8,500 2,000 6,400 1,000
4 8 9,500 4,000 8,000 3,000 6,400 2,000 4,800 1,000
5 10 7,600 4,000 6,400 3,000 5,100 2,000 3,800 1,000
6 12 6,400 4,000 5,300 3,000 4,200 2,000 3,200 1,000
Note) The figures to be adjusted according to the machine rigidity or work rigidity.
RECOMMENDED CUTTING CONDITIONS FOR “ONE-CUT BALL 70”
1. For finishing
“One-Cut Ball 70” Ball Nose End Mill DH-OCHBTYPE
D042
Solid Carbide End Mills
Tooling by DIJET
Work
Materials
Tool & die steel
Mold steel
(1.2344, 1.2379, 1.2311, P20,P21)
45HRC
Hardened steel
(1.2344, 1.2379)
4555HRC
Hardened steel
(1.2344, 1.2379)
5562HRC
Hardened steel
(1.2379, HSS)
6272HRC
Type of
Machining
Tool dia.
R(mm) Dc(mm)
Spindle speed
n (min-1)
Feed speed
Vf (mm/min) ap x ae
Spindle speed
n (min-1)
Feed speed
Vf (mm/min) ap x ae
Spindle speed
n (min-1)
Feed speed
Vf (mm/min) ap x ae
Spindle speed
n (min-1)
Feed speed
Vf (mm/min) ap x ae
1.5 3
19,100 3,000 0.22 15,900 2,250 0.22 12,700 1,500 0.18 9,500 750 0.05
2 4
14,300 3,000 0.38 11,900 2,250 0.38 9,500 1,500 0.32 7,200 750 0.10
2.5 5
11,500 3,000 0.60 9,500 2,250 0.60 7,600 1,500 0.50 5,700 750 0.15
3 6
9,500 3,000 0.86 8,000 2,250 0.86 6,400 1,500 0.72 4,800 750 0.22
4 8
7,200 3,000 1.54 6,000 2,250 1.54 4,800 1,500 1.28 3,600 750 0.38
5 10
5,700 3,000 2.40 4,800 2,250 2.40 3,800 1,500 2.00 2,900 750 0.60
6 12
4,800 3,000 3.46 4,000 2,250 3.46 3,200 1,500 2.88 2,400 750 0.86
Note) The figures to be adjusted according to the machine rigidity or work rigidity.
RECOMMENDED CUTTING CONDITIONS FOR “ONE-CUT BALL 70”
1. For roughing & semi-finishing
Attention for helical milling
1) Recommended ramping angle is under 1
°
(up to 3
°
).
2) In case of ramping angle under 1
°
, apply the above table. But, in case of ramping angle over 1
°
,
recommend to reduce Feed speed according to actual machining condition.
example Dc=3 example Dc=3 example Dc=3 example Dc=3
“One-Cut Ball 70” Ball Nose End Mill DH-OCHBTYPE
Tooling by DIJET
D043
Solid Carbide End Mills
Work
Material
Hardness
Tool
Cutting
conditions
“One-Cut Hard” Ball Nose End Mill
DV-OCSB-TYPE
Adopting high rigid design and unique chip pocket
gives outstanding high precision and high
performance on high hardened materials for die and
mold making.
Achieves to cut smoothly on high hardened materials
from semi-roughing to super-finishing.
The combination of new developed super
micro-grain carbide and “VALUE COATING”
achieves longer tool life in high speed machining.
PERFORMANCE (Tool life comparison)
Wave shaped test piece
(SKD11,1.2379,D2)
60HRC
DV-OCSB2100
Value coating
Cutting speed : 200m min
Feedrate : 0.24mm/ rev
Depth of cut : 0.1mm
Pick feed : 0.2mm
Coolant : Dry
Machine : Vertical MC
Wearing test “One-Cut Ball Hard VS Competitors“
Max. flankwear (mm)
0.3
0.25
0.2
0.15
0.1
0.05
0 50
One-Cut Hard Ball
Competitor L
Competitor V
100 150
Cutting length (m)
RESULT:
200 250 300
CUTTING PERFORMANCES
RESULT (VB wear)
Exellent surface roughness. After machining 250m, maximum flank wear was
below 0.05mm. Still able to continue.
D044
Solid Carbide End Mills
Tooling by DIJET
Cat. No.
Stock
Dimensions (mm)
RDc
ℓ
ℓ 2LDs
DV-OCSB2010
0.5 11.5 3 50 4
DV-OCSB2010-2.5T
0.5 12.5 4.5 50 4
DV-OCSB2012
0.6 1. 2 1.8 3.5 50 4
DV-OCSB2014
0.7 1. 4 2.1 4 50 4
DV-OCSB2015
0.75 1. 5 2.25 4.5 50 4
DV-OCSB2016
0.8 1. 6 2.4 4.5 50 4
DV-OCSB2018
0.9 1. 8 2.7 5 50 4
DV-OCSB2020
123 5.5 50 6
DV-OCSB2020-5T
125 7 50 6
DV-OCSB2025
1.25 2.5 3.75 6.5 50 6
DV-OCSB2030
1.5 34.5 8 60 6
DV-OCSB2030-8T
1.5 38 10 60 6
DV-OCSB2035
1.75 3.5 5.25 9.5 60 6
DV-OCSB2040S4
246–70 4
DV-OCSB2040
246 10.5 70 6
DV-OCSB2040-8T
248 10.5 70 6
DV-OCSB2050
2.5 57.5 12.5 80 6
DV-OCSB2050-10T
2.5 510 12.5 80 6
DV-OCSB2060
369–90 6
DV-OCSB2060-12T
3612 –90 6
DV-OCSB2060-L120
369–120 6
DV-OCSB2080
4812 –100 8
DV-OCSB2080-14T
4814 –100 8
DV-OCSB2080-L120
4812 –120 8
DV-OCSB2100
510 15 –100 10
DV-OCSB2100-18T
510 18 –100 10
DV-OCSB2100-L140
510 15 –140 10
DV-OCSB2120
612 18 –110 12
DV-OCSB2120-22T
612 22 –110 12
DV-OCSB2120-L140
612 18 –140 12
DV-OCSB2160-30T-L140
816 30 –140 16
DV-OCSB2160-L140
816 24 –140 16
DV-OCSB2160
816 24 –160 16
DV-OCSB2160-L180
816 24 –180 16
DV-OCSB2200-L140
10 20 30 –140 20
DV-OCSB2200-L160
10 20 30 –160 20
DV-OCSB2200
10 20 30 –180 20
DV-OCSB2250
12.5 25 38 –180 25
ℓ
L
φDc
φDs h6
φ
Dc
＜φ
Ds
φDc＝φDs
ℓ
2
ℓ
L
φDc
φDs h6
12°30'
φ1～φ2.5
R
R
2flutes, Helix angle 30°
Flute length 1.5Dc
TOLERANCE (mm)
Radius of ball nose
R
0.51.25
1.56
812.5
Tolerance of R
±0.005
±0.005
±0.01
Tolerance of Dc
0 −0.01
0 −0.02
0 −0.02
“One-Cut Hard” Ball Nose End Mill DV-OCSB
TYPE
Note) Please refer page D065 for recommended cutting conditions.
: Standard stock items : Stock in Japan : Soon to be deleted
Tooling by DIJET
D045
Solid Carbide End Mills
“One-Cut Hard” Ball Nose End Mill DV-OCSBTYPE
a
p≦0.03Dc（MAX 0.3mm）
a
e≦0.05Dc
φ
Dc
a
e
a
p
a
p≦0.05Dc（MAX 0.5mm）
a
e≦0.1Dc
φ
Dc
a
e
a
p
a
p≦0.1Dc
a
e≦0.3Dc
φ
Dc
a
e
a
p
chining
Below 45HRC 45～50HRC 55～65HRC
RECOMMENDED CUTTING CONDITIONS FOR DV-OCSB TYPE
1) The above cutting conditions are for general guidance.
2) The cutting parameters to be adjusted according to machining shape, purpose and rigidity of machine and
work clamping.
NOTE
Work
Materials
Tool & Die steelMold steel
SKD, SKH, NAK
Below 45HRC
Tool & Die steelMold steel
SKD, SKT
4550HRC
Tool & Die steelMold steel
SKD, SKT
4565HRC
Type of
Machining
Tool dia. Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
R
(mm)
Dc
(mm)
0.5 1 32,000 1,600 25,000 1,300 22,000 1,100
1 2 28,000 1,700 22,000 1,400 20,000 1,200
1. 5 324,000 1,800 21,000 1,500 18,000 1,300
2 4 20,000 2,000 18,000 1,600 14,000 1,400
3 6 16,000 2,200 13,000 1,800 10,000 1,500
4 8 12,000 2,300 10,000 2,000 8,000 1,500
510 10,000 2,200 8,000 1,800 6,000 1,400
612 8,000 2,000 6,500 1,700 5,000 1,200
816 6,000 1,800 5,000 1,500 4,000 1,000
10 20 5,000 1,500 4,000 1,200 3,000 800
12.5 25 4,000 1,200 4,000 1,000 2,000 600
D046
Solid Carbide End Mills
Tooling by DIJET
“One-Cut 03” Ball Nose End Mill DZ03-OCSBTYPE
φDs(h6)
L
R±0.01
φDc＜φ6
ℓ
ℓ
2
φDc
0
－0.02
R±0.01
φDs(h6)
L
φDc≧φ6
ℓ
φDc
0
－0.02
12°30'
2 flutes, Helix angle 30°
Flute length 1.5Dc
Note) Please refer page D068 for recommended cutting conditions.
: Standard stock items : Stock in Japan : Soon to be deleted
Cat. No.
Stock
Dimensions (mm)
R
Dc
ℓ ℓ2
L
Ds
DZ03-OCSB2010
0.5 11.5 3 50 4
DZ03-OCSB2012
0.6 1. 2 1.8 3.5 50 4
DZ03-OCSB2014
0.7 1. 4 2.1 4 50 4
DZ03-OCSB2015
0.75 1. 5 2.25 4.5 50 4
DZ03-OCSB2016
0.8 1. 6 2.4 4.5 50 4
DZ03-OCSB2018
0.9 1. 8 2.7 5 50 4
DZ03-OCSB2020
123 5.5 50 6
DZ03-OCSB2025
1.25 2.5 3.75 6.5 50 6
DZ03-OCSB2030
1.5 34.5 8 60 6
DZ03-OCSB2035
1.75 3.5 5.25 9.5 60 6
DZ03-OCSB2040S4
246 – 70 4
DZ03-OCSB2040
246 10.5 70 6
DZ03-OCSB2050
2.5 57.5 12.5 80 6
DZ03-OCSB2060
369 – 90 6
DZ03-OCSB2060-L120
369 – 120 6
DZ03-OCSB2080
4812 – 100 8
DZ03-OCSB2080-L120
4812 – 120 8
DZ03-OCSB2100
510 15 – 100 10
DZ03-OCSB2100-L140
510 15 – 140 10
DZ03-OCSB2120
612 18 – 110 12
DZ03-OCSB2120-L140
612 18 – 140 12
DZ03-OCSB2160-L140
816 24 – 140 16
DZ03-OCSB2160
816 24 – 160 16
DZ03-OCSB2160-L180
816 24 – 180 16
DZ03-OCSB2200-L140
10 20 30 – 140 20
DZ03-OCSB2200-L160
10 20 30 – 160 20
DZ03-OCSB2200
10 20 30 – 180 20
DZ03-OCSB2250
12.5 25 38 – 180 25
Tooling by DIJET
D047
Solid Carbide End Mills
R±0.01
φDs(h6)
ℓ
2
ℓ
L
φDc
0
－0.02
φD
1
12°30'
R15
2 flutes, Helix angle 30°
Flute length 1Dc
Long neck type
Note) Please refer page D068 for recommended cutting conditions.
: Standard stock items : Stock in Japan : Soon to be deleted
“One-Cut 03” Ball Nose End Mill DZ03-OCSB-LNTYPE
Cat. No.
Stock
Dimensions (mm)
RDc
ℓ ℓ2
LD1 Ds
DZ03-OCSB2010-6LN
0.5 11 6 60 0.95 4
DZ03-OCSB2010-11LN
0.5 11 11 60 0.95 4
DZ03-OCSB2010-17LN
0.5 11 17 60 0.95 4
DZ03-OCSB2010-21LN
0.5 11 21 60 0.95 4
DZ03-OCSB2015-6LN
0.75 1. 5 1.5 6 60 1.45 4
DZ03-OCSB2015-11LN
0.75 1. 5 1.5 11 60 1.45 4
DZ03-OCSB2015-17LN
0.75 1. 5 1.5 17 60 1.45 4
DZ03-OCSB2015-21LN
0.75 1. 5 1.5 21 60 1.45 4
DZ03-OCSB2020S4-6LN
122 6 60 1.95 4
DZ03-OCSB2020S4-9LN
122 9 60 1.95 4
DZ03-OCSB2020-9LN
122 9 60 1.95 6
DZ03-OCSB2020S4-11LN
122 11 60 1.95 4
DZ03-OCSB2020-11LN
122 11 60 1.95 6
DZ03-OCSB2020S4-17LN
122 17 60 1.95 4
DZ03-OCSB2020-17LN
122 17 60 1.95 6
DZ03-OCSB2020S4-21LN
122 21 60 1.95 4
DZ03-OCSB2020-21LN
122 21 60 1.95 6
DZ03-OCSB2025S4-11LN
1.25 2.5 2.5 11 60 2.45 4
DZ03-OCSB2025S4-17LN
1.25 2.5 2.5 17 60 2.45 4
DZ03-OCSB2025S4-21LN
1.25 2.5 2.5 21 60 2.45 4
DZ03-OCSB2030-9LN
1.5 33 9 60 2.95 6
DZ03-OCSB2030-17LN
1.5 33 17 60 2.95 6
DZ03-OCSB2030-21LN
1.5 33 21 60 2.95 6
DZ03-OCSB2040-13LN
244 13 70 3.95 6
DZ03-OCSB2040-17LN
244 17 70 3.95 6
DZ03-OCSB2040-21LN
244 21 70 3.95 6
D048
Solid Carbide End Mills
Tooling by DIJET
DZ03-OCSB/
DZ03-OCSB-LN
TYPE
RECOMMENDED CUTTING CONDITIONS FOR DZ03-OCSB/DZ03-OCSB-LN/ TYPE
“One-Cut 03” Ball Nose End Mill
The cutting parameters to be adjusted according to machine rigidity or work rigidity.
NOTE
～～
a
p≦0.3Dc
a
e≦0.5Dc
φDc
a
e
a
p
a
p≦0.3Dc
a
e≦0.5Dc
φDc
a
e
a
p
a
p≦0.3Dc
a
e≦0.5Dc
φDc
a
e
a
p
a
p≦0.3Dc
a
e≦0.5Dc
φDc
a
e
a
p
a
p≦0.3Dc
a
e≦0.5Dc
φDc
a
e
a
p
a
p≦0.3Dc
a
e≦0.5Dc
φDc
a
e
a
p
a
p≦0.3Dc
a
e≦0.5Dc
φDc
a
e
a
p
a
p≦0.3Dc
a
e≦0.5Dc
φDc
a
e
a
p
chining
Work
Materials
Carbon steel
S55C
180280HB
Tool & Die steel
SKD, SNCM
Below 300HB
Mold steel
NAK55, NAK80
3545HRC
Stainless steel
SUS420J2
Below 270HB
Type of
Machining
Tool dia.
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindl speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
R
(mm)
Dc
(mm)
0.5 1 50,000 2,500 45,000 2,200 38,000 1,900 38,000 1,900
1 2 25,000 2,000 22,000 1,700 19,000 1,500 19,000 1,500
1. 5 317,000 1,700 15,000 1,500 12,700 1,270 12,700 1,270
2 4 12,700 1,600 11,000 1,100 9,500 950 9,500 950
3 6 8,500 1,600 7,400 900 6,400 800 6,400 800
4 8 6,400 1,600 5,600 900 4,800 670 4,800 800
510 5,000 1,500 4,500 900 3,800 650 3,800 750
612 4,200 1,400 3,700 850 3,200 640 3,200 750
816 3,200 1,300 2,800 840 2,400 620 2,400 700
10 20 2,500 1,250 2,200 800 1,900 600 1,900 700
12.5 25 2,000 1,200 1,800 800 1,500 600 1,500 650
Work
Materials
Hardened die steel
SKD, SKT
4552HRC
Hardened die steel
SKD, SKT
5560HRC
Grey cast iron
FC250
Tensile strength 350 N/mm
2
Nodular cast iron
FCD450, FCD550
Tensile strength below 550N/mm
2
Type of
Machining
Tool dia.
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
Spindl speed
n
(min
-1
)
Feed speed
Vf
(mm/min)
R
(mm)
Dc
(mm)
0.5 1 31,000 1,200 25,000 750 60,000 4,800 54,000 4,300
1 2 16,000 950 12,000 600 40,000 4,800 27,000 3,200
1. 5 310,000 600 8,500 430 26,000 4,100 18,000 2,700
2 4 8,000 500 6,300 320 20,000 3,400 13,000 2,000
3 6 5,300 370 4,200 250 13,000 2,500 9,000 1,700
4 8 4,000 320 3,200 250 9,900 2,500 6,700 1,700
510 3,200 320 2,500 220 8,000 2,400 5,400 1,600
612 2,700 300 2,100 210 6,600 2,200 4,500 1,500
816 2,000 260 1,600 200 5,000 2,100 3,400 1,400
10 20 1,600 260 1,200 200 4,000 2,000 2,700 1,300
12.5 25 1,300 270 1,000 200 3,200 1,900 2,100 1,300
Tooling by
Drills
E002
Tooling by DIJET
TA-EZ Drill
TEZD-MS/MLTYPE
Ecology
Economy
High
performance
EZ cutting edge geometry reduce power consumption by 30%.
High rigid
insert.
achiees longer tool life of holder and
Unique cooling system achieve surely coolant supply to
cutting edge.
CUTTING PERFORMCANCES
Competitor R
Tool life comparison
Indexable
Highrigid
G-body
Toolno.: TEZD1900S25-ML (5XDc), TEZ 1930 ( 19.3 mm)
Competitor R: 19 mm
Material: S25C (C25)
Machine: Vertical MC (BT50)
Coolant: Water soluble (Internal)
Cuttingcondition: Vc=75 m/min, f=0.35 mm/rev, H=95 mm (Through hole)
Shape o fchips
Uncontrolled long chips came out
at machining 25 m and impossible
to continue at machining 30m
because chips tangle in holder.
TA-EZ
Outer edge
TA-EZ
Major cutting edge
TA-EZ
Web thinning
Competitor R
Outer edge
Competitor R
Major cutting edge
Competitor R
Web thinning
30 m NG
3 times longer tool life than
competitor R/normal wear
Cutting length (mm)
TEZD type
Shape of chips Quality of holes
Beginning
Compelely breaking chips
Good surface finish
Power consumption
Beginning
Stable
85 m
Easy assembly and high cutting
performances
Tooling by DIJET
E003
TA-EZ Drill
TEZD
TYPE
1. Clean
Clean the insert pocket (Slit part) by air blow
or brush.
Instructions for mounting insert
2. Mounting insert
Tighten two clamp screws temporary with pressing the top
ofinsert (refer below photo). After conform-ing there is no gap
between insert and insert pocket, thighten the clamp screws
completely. (refer page E019-E022 for the recommended torque
for the clamp screw).Recommend to apply “MOLY” to the clamp
screw in advance.
Anti-seizure paste
“MOLY”
Clamp screw
Instructions for using at NC lathe
1. Adjust run-out of drill tip below 0.03 mm (off set of center below 0.015 mm)
and run-out of end of holder below 0.03 mm (target)
2. Due to large thrust cutting force,set a backup plate at bottom end of holder.
3. Reduce spindle speed and feed speed by 20% on recommended cutting
conditions. (PageE024). In case of long chips come out, recommend to
increase feed rate only.
Work
Run-out of drill tip
Below 0.03 mm
Run-out of end of holder
Below 0.03 mm
(target)
Attention
Clamp screw is expendable, so please change the
clamp screw when ever you change the insert 10
times.But in case, there is the deformation of clamp
screw, change it immediately.
!
E004
Tooling by DIJET
Standard stock items
Stock in Japan
Soon to be deleted
TA-EZ Drill
TEZD-MS/ML
TYPE
Through Coolant Hole
Drilling depth: 3 x Dc/5 x Dc
Insert Body
Drill dia.
(mm)
Insert No.
1 insert per case
NOTE
1) All bodies are supplied without insert.
2) Please contact with our salesdepartment for make to order items.
3) Please refer page
E008
for recommended cutting conditions.
4) Please refer page
E003
for “Instructions for mounting insert”.
Insert
PVD coated
JC8050
Dimensions
(mm)
A T
Applicable dia.
Over Under
MS type: 3 x Dc
ML type: 5 x Dc
Tool no.
Body
Stock
MS type (3D)
Dimensions (mm)
Tooling by DIJET
E005
TA-EZ Drill
TEZD-MS/ML
TYPE
Standard stock items
Stock in Japan
Soon to be deleted
(MS/ML type)
(MS/ML type)
Clamp screw Recommended
torque (Nm)
.
Toolno.
Body
ML type (5D)
Stock Dimensions (mm)
Parts
Clamp screw Wrench
Insert Parts
E006
Tooling by DIJET
Through Coolant Hole
Drilling depth: 3 x Dc/5 x Dc
MS type: 3 x Dc
ML type: 5 x Dc
TA-EZ Drill
TEZD-MS/ML
TYPE
Drill dia.
(mm)
Insert No.
Insert
PVD coated
JC8050
Dimensions
(mm)
A T
Applicable dia.
Over Under Toolno.
Body
Stock
MS type (3D)
Dimensions (mm)
Standard stock items
Stock in Japan
Soon to be deleted
Insert Body
1 insert per case
NOTE
1) All bodies are supplied without insert.
2) Please contact with our salesdepartment for make to order items.
3) Please refer page
E008
for recommended cutting conditions.
4) Please refer page
E003
“Instructions for mounting insert”.
Tooling by DIJET
E007
(MS/ML type)
(MS/ML type)
Clamp screw Recommended
torque (Nm)
.
Toolno.
Body
ML type (5D)
Stock Dimensions (mm)
Parts
Clamp screw Wrench
Insert Parts
TA-EZ Drill
TEZD-MS/ML
TYPE
Standard stock items
Stock in Japan
Soon to be deleted
E008
Tooling by DIJET
Work
Materials
Structural steel
Carbon steel
SS400, S50C
(C50)
Below 280HB
Drill dia.
Dc
(mm)
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
n
(min-1)
1,700
1,600
1,500
1,400
1,300
1,250
1,200
1,200
1,200
1,200
1,200
1,150
1,110
1,070
1,030
990
960
930
900
Feed
speed
V
f
(mm/min)
510
480
450
450
450
440
420
420
420
420
420
400
390
370
360
350
340
330
315
Alloy steel
SCM440
(1.7223)
280
350HB
Spindle
speed
n
(min-1)
1,600
1,500
1,400
1,300
1,250
1,200
1,100
1,100
1,050
1,050
1,050
1,050
1,050
1,000
1,000
950
950
900
900
Feed
speed
V
f
(mm/min)
350
350
340
330
310
300
280
280
260
260
260
260
260
250
250
240
240
225
225
Stainless steel
SUS304
Below 280HB
Spindle
speed
n
(min-1)
1,000
950
890
840
790
750
710
680
650
620
600
570
550
530
510
495
480
460
445
Feed
speed
V
f
(mm/min)
250
240
220
210
200
190
180
170
160
155
150
140
140
135
130
125
120
115
110
Grey cast iron
FC250
(GG25)
Tensile strength
Below 350MPa
Spindle
speed
n
(min-1)
1,900
1,900
1,900
1,800
1,700
1,600
1,600
1,550
1,500
1,450
1,400
1,350
1,300
1,250
1,200
1,150
1,150
1,100
1,100
Feed
speed
V
f
(mm/min)
570
570
570
570
570
560
560
540
530
510
490
470
460
460
460
460
460
440
440
Nodular cast iron
FCD400
(GGG40)
Tensile strength
Below 450MPa
Spindle
speed
n
(min-1)
1,500
1,400
1,350
1,250
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
950
950
950
950
850
850
Feed
speed
V
f
(mm/min)
450
420
400
400
350
350
350
350
350
350
350
350
330
330
330
330
330
300
300
TA-EZ Drill
TEZD
TYPE
RECOMMENDED CUTTING CONDITIONS
TEZD-MS/ML type
NOTE
1
)
The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2
)
Recommend to make 0.5 x Dc depth pilot hole by same dia.TEZD-MS (3 x Dc) type.
Spindle
speed
Tooling by DIJET
E009
TA-EZ Drill
TEZDTYPE
1.Drilling of tube plate for air conditioner.
Result
Double spindle machine:
No. 1: 4,040 holes (113 m)
No. 2: 3,922 holes (110 m)
2.Drilling of heat exchanger.
Result
TEZD increased feed speed by 2 times and
chip removal rate compared with competitors.
Work
Tool
Cutting
conditions
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool no.
Grade
Spindle speed
Cutting speed
Feed speed
Feed rate
Drilling depth
Clamp
Coolant
Machine
Part name
Material
Hardness
Tool no.
Grade
Long tool life
Tube plate for air conditioner
Structural steel
(Low carbon steel)
−
TEZD1600S20-MS
TEZ1630(JC8050)
n
=1,450min
-1
,
Vc=73.76m/min
Vf=362.5mm/min,
f=0.25mm/rev
28mm (Through hole)
Good
Water soluble
Vertical MC
High efficiency
Heat exchanger
Stainless steel
250HB
TEZD1900S25-MS
Spindle speed
Cutting speed
Feed speed
Feed rate
Drilling depth
Clamp
Coolant
Machine
TEZ1930 (JC8050)
n
= 1,000min
-1
,
Vc = 60.3m/min
Vf = 300mm/min,
f = 0.3mm/rev
45mm (Through hole) Good
Water soluble
Double column MC
CASE STUDIES
E010
Tooling by DIJET
Cat. No.
Stock
Dimensions (mm)
Dc ℓ L Ds
DZ-DHS0510
5.1
34 72 6
DZ-DHS0520
5.2
34 72 6
DZ-DHS0550
5.5
34 72 6
DZ-DHS0590
5.9
36 74 6
DZ-DHS0600
6
41 81 6
DZ-DHS0680
6.8
43 83 8
DZ-DHS0690
6.9
43 83 8
DZ-DHS0700
7
43 83 8
DZ-DHS0790
7.9
48 90 8
DZ-DHS0800
8
48 90 8
DZ-DHS0840
8.4
53 96 10
DZ-DHS0850
8.5
53 96 10
DZ-DHS0860
8.6
55 98 10
DZ-DHS0900
9
55 98 10
DZ-DHS0990
9.9
60 105 10
DZ-DHS1000
10
60 105 10
DZ-DHS1030
10.3
66 112 12
DZ-DHS1040
10.4
66 112 12
DZ-DHS1060
10.6
68 114 12
DZ-DHS1100
11
68 114 12
DZ-DHS1180
11.8
73 121 12
DZ-DHS1190
⃞
11.9
73 121 12
DZ-DHS1200
12
73 121 12
Cat. No.
Stock
Dimensions (mm)
Dc ℓ L Ds
DZ-DHS0200-12
2.0
12 55 3
DZ-DHS0200
2.0
16 55 3
DZ-DHS0200-21
2.0
21 55 3
DZ-DHS0210
2.1
16 55 3
DZ-DHS0220
2.2
16 55 3
DZ-DHS0230
2.3
16 55 3
DZ-DHS0240
2.4
16 55 3
DZ-DHS0250
2.5
16 55 3
DZ-DHS0250-21
2.5
21 55 3
DZ-DHS0260
2.6
16 55 3
DZ-DHS0270
2.7
16 55 3
DZ-DHS0280
2.8
16 55 3
DZ-DHS0290
2.9
16 55 3
DZ-DHS0300
3
21 55 4
DZ-DHS0330
3.3
24 60 4
DZ-DHS0340
3.4
24 60 4
DZ-DHS0350
3.5
24 60 4
DZ-DHS0380
3.8
27 60 4
DZ-DHS0390
3.9
27 60 4
DZ-DHS0400
4
27 60 4
DZ-DHS0420
4.2
29 63 6
DZ-DHS0430
4.3
29 63 6
DZ-DHS0440
4.4
29 63 6
DZ-DHS0450
4.5
29 63 6
DZ-DHS0490
4.9
32 68 6
DZ-DHS0500
5
32 68 6
Sigma Drill Hard
Drilling depth: 5 x Dc
For high hardened material up to 70HRC
Note) Please refer page E012 – E013 for recommended cutting conditions.
Dc
12
Standard stock items
Stock in Japan
Soon to be deleted
6145
DZ-DHS
TYPE
ℓ
L
ℓ
L
Tooling by DIJET
E011
Sigma Drill Hard
Machined hole dia.: 9.98 -10.00 mm
After machining 84 holes, Sigma drill
hard showed normal wear.
Tool life of competitor’s was only 11
holes.
Part name
Material
Hardness
Tool No.
Grade
Cutting speed
Spindle speed
Feed speed
Feed rate
Drilling depth
Clamp
Coolant
Machine
Plate
SKD11
62HRC
DZ-DHS1000
DZ coating
12.6 (m/min)
400 (min
-1
)
20 (mm/min)
0.05 (mm/rev)
26 mm (Through hole)
Good
Water soluble (External)
Vertical MC
Drilling depth: L/D = 6.7
Step feed every 5 mm
Existing tool was damaged every 5 mm
machining and max. drilling depth was
20 mm. Sigma drill hard
could machine 40 mm and still able
to continue.
Part name
Material
Hardness
Tool No.
Grade
Cutting speed
Spindle speed
Feed speed
Feed rate
Drilling depth
Clamp
Coolant
Machine
Mould
SKD11
60HRC
DZ-DHS0600
DZ coating 18.3
(m/min) 970
(min
-1
)
97 (mm/min) 0.1
(mm/rev)
40 mm (Throughhole)
Good
Water soluble (External)
Vertical MC
CASE STUDIES
1. SKD11 (62HRC)
2. SKD11 (60HRC)
DZ-DHS
TYPE
E012
Tooling by DIJET
Work
Materials
SKT, SKD61
(48
~
56HRC)
SKD11, SKH
(57
~
62HRC)
SKD11, SKH
(63
~
70HRC)
Drill dia.
(mm)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Cutting speed
Vc
(m/min)
Feed rate
f
(mm/rev)
Cutting speed
Vc
(m/min)
Feed rate
f
(mm/rev)
Cutting speed
Vc
(m/min)
Feed rate
f
(mm/rev)
22,860 115 2,070 83 1,270 38
15
~
20 0.03
~
0.05 10
~
15 0.03
~
0.05 5
~
10 0.02
~
0.04
2.5 2,550 102 1,660 66 1,270 38
15
~
25 0.03
~
0.05 10
~
15 0.03
~
0.05 7
~
12 0.02
~
0.04
32,100 84 1,380 55 1,060 31
15
~
25 0.03
~
0.05 10
~
15 0.03
~
0.05 7
~
12 0.02
~
0.04
41,590 63 1,035 41 795 23
15
~
25 0.03
~
0.05 10
~
15 0.03
~
0.05 7
~
12 0.02
~
0.04
51,270 62 830 41 635 25
15
~
25 0.04
~
0.06 10
~
15 0.04
~
0.06 7
~
12 0.03
~
0.05
61,060 74 690 41 530 26
15
~
25 0.06
~
0.08 10
~
15 0.05
~
0.07 7
~
12 0.04
~
0.06
7910 63 590 35 455 22
15
~
25 0.06
~
0.08 10
~
15 0.05
~
0.07 7
~
12 0.04
~
0.06
8795 60 520 34 400 20
15
~
25 0.06
~
0.09 10
~
15 0.05
~
0.08 7
~
12 0.04
~
0.06
1~1.5 mm
Sigma Drill Hard
RECOMMENDED CUTTING CONDITIONS
Center hole
DZ-DHS
TYPE
NOTE
1) Use water soluble coolant.
2) Not recommended todrilling for general steel.
3) Recommend to use under the conditions of high accurate and rigid machine and rigid work.
4) The cutting parameters is for drilling depth 3 x Dc. Incase of drilling dept hover 3 x Dc, step feed is recommended.
5) To prevent breakage of drill, not recommend to making through hole. Please se tplanking.
6) Recommend to making center hole.
Tooling by DIJET
E013
Work
Materials
SKT, SKD61
(48
~
56HRC)
SKD11, SKH
(57
~
62HRC)
SKD11, SKH
(63
~
70HRC)
Drill dia.
(mm)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Spindle speed
n
(min-1)
Feed speed
Vf
(mm/min)
Cutting speed
Vc
(m/min)
Feed rate
f
(mm/rev)
Cutting speed
Vc
(m/min)
Feed rate
f
(mm/rev)
Cutting speed
Vc
(m/min)
Feed rate
f
(mm/rev)
9710 53 460 30 355 18
15
~
25 0.06
~
0.09 10
~
15 0.05
~
0.08 7
~
12 0.04
~
0.06
10 640 51 415 29 320 17
15
~
25 0.06
~
0.1 10
~
15 0.05
~
0.09 7
~
12 0.04
~
0.07
11 580 46 375 26 290 15
15
~
25 0.06
~
0.1 10
~
15 0.05
~
0.09 7
~
12 0.04
~
0.07
12 530 47 345 25 265 15
15
~
25 0.06
~
0.12 10
~
15 0.05
~
0.1 7
~
12 0.04
~
0.08
Sigma Drill Hard
1~1.5 mm
RECOMMENDED CUTTING CONDITIONS
NOTE
1) Use water soluble coolant.
2) Not recommended todrilling for general steel.
3) Recommend to use under the conditions of high accurate and rigid machine and rigid work.
4) The cutting parameters is for drilling depth 3 x Dc. Incase of drilling dept hover 3 x Dc, step feed is recommended.
5) To prevent breakage of drill, not recommend to making through hole. Please se tplanking.
6) Recommend to making center hole.
Center hole
DZ-DHS
TYPE
E014
Tooling by DIJET
Tooling by
Technical Information
Tooling by DIJET
Parts
F002
Adjustable screw
Drawings
Clamp screw
Drawings
Cat. No.
ASW-113
ADS-513
ADS-514
ASW-513
Cat. No.
CB3540
CSW-1838
CSW-206
CSW-2542
CSW-2547
CSW-3570
CSW-3575
CSW-3595
CSW-406H
CSW-407
CSW-408H
CSW-4510
CSW-510
CSW-513H
CSW-515
DSW-1838H
DSW-2045H
DSW-2563H
DSW-306H
DSW-307
DSW-307H
DSW-309H
DSW-4075
DSW-408
DSW-4085
DSW-410H
DSW-4510H
DSW-4512H
DSW-4515H
DSW-509
DSW-511H
ESW-205
ESW-206
ESW-304
ESW-306
ESW-307
ESW-405
ESW-406
ESW-408
A
4.8
7.8
5.6
9.0
A
9.0
2.7
3.5
3.0
3.4
5.5
5.5
5.5
5.0
5.0
5.0
6.6
6.4
7.0
7.0
2.5
3.0
3.45
4.3
4.3
4.3
4.3
5.2
6.0
5.3
5.3
6.8
6.8
6.8
7.0
7.0
3.6
3.6
4.0
4.0
4.0
5.3
5.3
5.3
B
Dimensions (mm)
No.10-32UNF
M5×0.5
M5×0.5
M5×0.5
B
C
12.7
13.0
14.5
13.0
D
4.8
5.0
6.5
5.0
E
—
—
—
—
Dimensions (mm)
M3.5×0.6
M1.8×0.35
M2.5×0.45
M2.5×0.45
M2.5×0.45
M3.5×0.6
M3.5×0.6
M3.5×0.6
M4×0.7
M4×0.7
M4×0.7
M4.5×0.75
M5×0.8
M5×0.8
M5×0.8
M1.8×0.35
M2×0.4
M2.5×0.45
M3×0.5
M3×0.5
M3×0.5
M3×0.5
M4×0.7
M4×0.7
M4×0.7
M4×0.7
M4.5×0.75
M4.5×0.75
M4.5×0.75
M5×0.8
M5×0.8
M2.5×0.45
M2.5×0.45
M3×0.5
M3×0.5
M3×0.5
M4×0.7
M4×0.7
M4×0.7
C
6.3
3.7
5.0
4.2
4.7
7.0
7.5
9.5
6.0
7.0
8.0
10.0
11.0
13.0
15.0
3.8
4.5
6.3
6.5
7.5
7.6
9.0
7.5
8.5
8.5
10.0
10.0
12.5
15.5
9.5
11.5
5.5
6.0
4.5
6.0
7.5
5.9
6.6
8.0
D
2.3
1.8
2.4
2.5
2.5
3.5
3.5
3.5
3.6
3.6
3.6
4.0
4.5
4.4
5.0
2.0
2.3
2.6
3.2
2.8
3.2
3.2
3.5
3.6
3.5
3.7
4.7
5.2
5.2
4.9
4.9
2.0
2.0
2.0
2.0
2.0
2.7
2.7
2.7
E
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
°
—
—
—
—
°
55
55
43
43
55
55
55
43
43
43
57
43
63
63
55
60
55
55
55
55
55
55
55
55
55
55
55
55
55
55
60
60
55
55
55
55
55
55
Wrench
T-15
T-15
T-15
T-15
T-15
T-15
T-15
T-20
T-20
T-20
T-20
T-10
T-10
T-10
T-10
T-15
T-15
T-15
T-15
T-20
T-20
T-20
T-20
T-20
T-15
T-15
T-15
Wrench
AD-1845
AD-2080
AD-2080
AD-1845
T-6
T-8
T-7
T-7
T-6
T-7
T-8
T-8
T-8
T-8
T-8
T-8
Recommended
torque (Nm)
2.1
0.25
0.9
0.9
2.1
2.1
3.6
3.6
3.6
5.0
5.5
5.5
5.5
0.4
0.5
0.9
1.8
1.4
1.8
3.6
3.6
3.6
6.0
6.0
6.0
6.1
0.9
1.4
1.4
1.4
3.1
3.1
0.9
1.8
3.6
0.9
2.1
6.1
3.1
A
Tooling by DIJET
Parts
F003
Clamp screw
Set bolt
Shim screw
Drawings Cat. No.
ESW-410
ESW-412
ESW-507
ESW-508
ESW-510
FSW-2005H
FSW-2506H
FSW-3007H
FSW-3509H
FSW-4013H
FSW-5016H
FSW-6020
FSW-8025
HSW-614H
TSW-2250
TSW-2556H
TSW-2567H
TSW-3510H
TSW-3512H
TSW-408
TSW-511
TSW-612
TSW-614H
S4513P
A
5.3
5.3
6.8
6.8
6.8
2.5
3.0
3.8
4.7
5.8
6.8
8.5
11.0
10.0
3.1
3.6
3.6
5.3
5.3
5.5
7.0
8.5
8.5
6.7
B
Dimensions (mm)
M4×0.7
M4×0.7
M5×0.8
M5×0.8
M5×0.8
M2×0.25
M2.5×0.35
M3×0.35
M3.5×0.6
M4×0.7
M5×0.8
M6×1.0
M8×1.25
M6×1.0
M2.2×0.45
M2.5×0.45
M2.5×0.45
M3.5×0.6
M3.5×0.6
M4×0.7
M5×0.8
M6×1.0
M6×1.0
M4.5×0.75
C
10.0
12.0
7.5
8.2
10.0
5.0
6.6
8.1
9.6
13.5
16.4
20.0
25.0
15.0
5.0
5.6
6.7
10.0
11.5
8.0
11.0
12.0
14.0
13.0
D
2.7
2.7
3.4
3.4
3.4
1.3
1.5
2.0
2.3
3.3
3.2
4.3
5.5
7.3
2.3
2.7
2.7
4.5
4.5
3.3
5.0
4.8
6.2
3.5
E
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
°
55
55
55
55
55
40
40
40
40
40
40
40
40
60
60
60
60
60
60
60
60
60
60
55
Wrench
T-15
T-15
T-25
T-25
T-25
T-6
T-7
T-8
T-10
T-15
T-20
T-30
T-40
T-30
T-7
T-8
T-8
T-15
T-15
T-15
T-20
T-25
T-25
20IP
Recommended
torque (Nm)
3.1
3.1
5.5
5.5
5.5
0.5
0.9
1.2
2.0
3.0
4.0
5.0
6.0
7.5
0.6
0.9
0.9
2.1
2.1
3.1
5.5
7.5
7.5
5.0
Drawings Cat. No.
HCS4-10
HCS5-10
HSB-10
HSB-12
A
7.0
8.5
17.0
18.0
B
Dimensions (mm)
M4×0.7
M5×0.8
M10×1.5
M12×1.75
C
14.0
15.0
56.0
62.0
D
4.0
5.0
10.0
12.0
E
3.0
4.0
8.0
10.0
F
—
—
13
—
Wrench
—
—
—
—
Recommended
torque (Nm)
—
—
—
—
Drawings Cat. No.
SSW-535
SSW-745
A
6.3
8.4
B
Dimensions (mm)
M5×0.5
M7×0.5
C
7.0
8.0
D
3.1
2.9
E
3.5
4.5
F
—
—
Wrench
—
—
Recommended
torque (Nm)
6.5
8.0
Tooling by DIJET
Parts
F004
Parts
Wedge screw
Drawings
Rest button screw
Drawings
Clamp screw
Drawings
Wrench
Drawings
Cat. No.
LS-1
LS-101
LS-106
LS-107
LS-109
LS-110
LS-180
Cat. No.
LS-113
Cat. No.
SLS-3
Cat. No.
LW-015
LW-020
LW-025
LW-030
LW-035
LW-040
LW-045
LW-050
LW-120
LW-140
A-030
A-07SD
A-08SD
A-10SD
A-20SD
A-25SD
A-06
A-07
A-08
A
4.6
4.6
4.6
4.6
5.5
4.8
6.0
A
3.7
A
6.0
A
46.5
52.0
59.5
67.0
71.5
75.0
80.5
80.0
B
M6×1.0
M6×1.0
M6×1.0
M6×1.0
M7×0.75
M6×0.75
M8×1.0
B
No.10-32UNF
137.0
154.0
—
4.0
4.0
4.0
5.0
5.0
1.7
2.0
2.3
B
M8×1.0
60.0
60.0
70.0
90.0
100.0
34.5
14.0
28.0
70.0
34.5
39.0
15.0
45.0
Dimensions (mm)
C
22.0
16.0
14.5
13.0
19.0
22.0
19.0
D
8.5
6.5
6.5
5.0
7.5
8.0
7.0
Dimensions (mm)
22.5
C
10.2
Dimensions (mm)
C
20.0
Dimensions (mm)
B
18.0
20.0
25.0
27.0
56.0
80.0
80.0
95.0
105.0
105.0
15.0
15.0
19.0
C
—
—
—
—
—
—
—
—
—
—
80.0
D
4.5
D
8.0
28.0
15.0
15.9
19.0
E
8.5
6.5
5.0
5.0
8.0
8.0
8.0
E
4.1
E
8.0
D
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
F
3.0
3.0
3.0
3.0
—
—
—
F
2.4
F
4.0
E
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
12.0
14.0
3.0
—
—
—
—
—
—
—
—
Wrench
—
—
—
—
T-25
T-15
T-27
Recommended
torque (Nm)
Wrench
—
6.0
6.0
6.0
6.0
7.0
6.0
8.0
Recommended
torque (Nm)
Wrench
—
—
Recommended
torque (Nm)
8.0
Wrench size
—
—
—
—
—
—
—
—
—
—
—
T-7
T-8
T-10
T-20
T-25
T-6
T-7
T-8
Tooling by DIJET
Parts
F005
Clamp set
Drawings Cat. No.
DCM-1
DCM-5
DCM-17
DCM-18
A
M5×0.8
M6×1.0
M4.5×0.75
M3.5×0.6
B
13.8
17.0
11.7
10.0
Dimensions (mm)
C
13.8
16.5
18.0
13.0
D
6.8
8.9
10.5
7.6
E
2.0
2.0
5.0
3.0
F
8.5
10.0
10.0
7.2
G
2.5
3.0
Wrench
—
—
T-20
T-15
Wedge lock screw
Drawings Cat. No.
LSM-512
A
—
B
Dimensions (mm)
M5×1.0
C
12.6
D
1.0
E
3.0
F
2.5
Wrench
—
Recommended
torque (Nm)
—
Wrench
Drawings Cat. No.
A-10
A-15
A-20W
A-15T
A-20
A-20L
A-25
A-27
A-30
A-40
AP-20
AD-1845
AD-2080
A
3.0
3.5
4.0
4.0
4.0
5.5
4.5
5.5
6.0
7.0
4.0
1.8
2.0
Dimensions (mm)
B
40.0
45.0
45.0
100.0
100.0
200.0
100.0
100.0
100.0
100.0
100.0
45.0
45.0
C
40.0
40.0
40.0
80.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
—
35.0
D
20.0
20.0
20.0
26.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
—
—
E
—
—
—
—
—
—
—
—
—
—
—
—
—
Wrench size
T-10
T-15
T-20
T-15
T-20
T-20
T-25
T-27
T-30
T-40
20IP
—
—
Adjustable screw
Drawings Cat. No.
RSW-05008
A
—
B
Dimensions (mm)
M5×0.8
C
8.0
D
—
E
—
F
—
Wrench
T-10
Recommended
torque (Nm)
—
Tooling by DIJET
Parts
F006
Drawings Cat. No. Dimensions (mm)
A B C D E F
DCM-2 M8×1.0 10.0 19.0 11.0 6.0 13.5
C
F
E
D
B
(L.H.)
Clamp
Clamp washer
Drawings Cat. No.
CW-11
A
8.0
B
5.0
Dimensions (mm)
C
11.0 4.0
D
55
° °
12
Tooling by DIJET
F007
Terminology and Formulas (for milling)
D
c
= Cutting diameter
a
e
= Width of cut
a
p
= Depth of cut
f
= Feed rate per revolution
f
z
= Feed rate per tooth
D
e
= Effective cutting diameter
V
c
= Cutting speed
Q
= Metal removal rate
I
= Machined length
V
f
= Feed speed
mm.
mm.
mm.
mm/rev.
mm/t.
mm.
m/mm.
cm3/min.
mm.
mm/min.
Da
p
= Max cutting diameter at specific depth mm.
Z
n
= Total number of edges in the tool
Cutting speed
Z
c
= Effective number of teeth
h
ex
= Max chip thickness
h
m
= Average chip thickness
k
c1
= Specific cutting force (hex = mm)
P
c
= Net cutting power
k
r
= Major cutting edge
V
co
= Constant for cutting speed
C
vc
= Correction factor for cutting speed
n
= Spindle speed
n
mt
= Efficiency
m
c
= Rise in specific cutting force (kc) as
a function of chip thickness
General formulas
V
c
= = m/min.
π
x
D
c
x
n
1000
Spindle speed
Feed speed
V
f
=
f
z
x
n
x
z
n
= mm/min.
Feed per revolution
Feed per tooth
f
= = mm/rev.
Specific cutting force
V
f
n
Metal Removal rate
k
c
=
k
c1
x
h
nm
-mc
= mm/min.
Average chip thickness
(side & facemilling)
when ae / Dc 0.1 ≤
Average chip thickness
when ae / Dc ≥ 0.1
n
= =
V
c
x
1000
π
x
D
c
mm.
mm.
N/mm2.
KW.
deg.
min-1 .
KW
min.-1
f
z
= = mm.
V
f
n
x
z
n
Q
= =
cm
3
.
1000
Effective cutting diameter
h
m
=
f
z
= mm.
a
e
D
c
sin
k
r
x 180 x
a
e
x
f
z
Net power
h
m
= = mm.
π
x
D
c
x arcsin
(
)
D
c
D
c
Cutting time
D
e
=
2
x
a
p
x (
D
c
-
a
p
) =
mm
.
P
c
= =
kW
a
p
x
a
e
x
V
f
x
k
c
60
x
10
6
x
n
mt
T
c
= =
min
.
V
f
D
c
a
p
x a
e
x V
f
l
a
e
Tooling by DIJET
F008
Up Cut and Down Cut
Down cut milling
- same workpiece direction, feed rate and rotation
of milling cutter.
- chip cross-section start on the strongest point.
Generally down milling should be prefered if rigid
machine is available.
Tool with central work piece
Formulas :
h
m =
sin(k
r
) x 180 x a
e
x f
z
π
x d
c
x arcsin
( )
d
c
f
z =
Up cut milling
- the feed rate of workpiece is counter-clock-wise to the
sense of milling cutter rotation.
- chip cross-section start on the weakest point.
Up milling should be applied on instable milling machine
and workpiece materials with higher hardness.
Tool with outside center work piece
Formulas :
h
m
x
π
x arcsin
(
)
sin(k
r
) x 180 x a
e
Suggested milling operation
We suggest to work like
this when possible or in
any case work with tan-
gential tool exit. Up cut
and down cut is possible
with Ae Max. 2/3 of tool
diameter.
h
m =
f
z =
sin(k
r
) x 360 x a
e
x
f
z
π
x d
c
x
[
arcsin
(
)
+ arcsin
(
)]
d
c
d
c
h
m
x
π
x d
c
x
[
arcsin
(
)
+ arcsin
(
)]
d
c
sin(k
r
) x 360 x a
e
d
c
ae
ae
d
c 2xa
e
12xa
e2
2xa
e
12xa
e2
Tooling by DIJET
F009
Troubleshooting
PROBLEM CAUSE RECOMMENDED ACTION
Chipping
• insert grade
• speeds & feeds
• Change to tougher grade
• Increase the cutting speed
• Reduce the feed/tooth
Flank Wear
• insert grade
• speeds & feeds
• Use a more wear-resistant grade
• Reduce the cutting speed
• Increase the feed/tooth
Crater Wear
• insert grade
• speeds & feeds
• Use a more crater wear-resistant
grade
• Reduce the cutting speed
• Reduce the feed/tooth
Broken Nose
• insert grade
• speeds & feeds
• insert shape
• Use a tougher grade
• Adjust the cutting speed
• Adjust the feed/tooth
• Use a thicker insert
Poor Surface Finish • insert grade
• speeds & feeds
• insert shape
• tool shape
• Use a more wear-resistant grade
• Increase the cutting speed
• Use a polished insert
• Use a higher rake cutter
Burrs, Chipping, etc. • insert grade
• tool shape
• Increase the cutting speed
• Reduce the feed/tooth
• Use a higher rake cutter
Vibration • speeds & feeds • Reduce the cutting speed
• Reduce the feed/tooth
APPLICATIONS
Milling
Tooling by DIJET
F010
Troubleshooting
PROBLEM CAUSE RECOMMENDED ACTION
Drill Breakage • speeds & feeds
• cutting uid
• others
• Maintain constant feed rate
• Reduce the cutting speed
• Reduce the feed rate
• Increase coolant ow
• Use a machine with sufcient horsepower
• Tighten work piece clamping
Center Point Breakage • tool
• speeds & feeds
• others
• Reduce drill overhang
• Maintain constant feed rate
• Reduce the feed rate when starting drill
• Use a machine with sufcient horsepower
• Tighten work piece clamping
Peripheral Cutting Edge
Breakage
• tool
• speeds & feeds
• others
• Reduce drill overhang
• Maintain constant feed rate
• Reduce the cutting speed
• Use a machine with sufcient horsepower
• Tighten work piece clamping
Chipping • tool
• speeds & feeds
• cutting uid
• others
• Reduce drill overhang
• Maintain constant feed rate
• Change the feed rate
• Increase coolant ow
• Use a machine with sufcient horsepower
• Tighten work piece clamping
Long Stringy Chips • tool
• speeds & feeds
• Less lead angle
• Increase hone
• Maintain constant feed rate
• Increase the feed rate
Chip Form Varies • speeds & feeds
• cutting uid
• others
• Maintain constant feed rate
• Maintain constant coolant ow
• Use a machine with sufcient horsepower
APPLICATIONS
Drilling
Tooling by DIJET
F011
Troubleshooting
PROBLEM CAUSE RECOMMENDED ACTION
Over Size or Out-of-Round • tool
• speeds & feeds
• others
• Reduce drill overhang
• Increase lead angle
• Increase the cutting speed
• Reduce the feed rate
• Use a machine with sufcient horsepower
• Tighten work piece clamping
Poor Surface Finish • speeds & feeds
• others
• Maintain constant feed rate
• Increase the cutting speed
• Reduce the feed rate
• Use low feed rate when starting drill
• Use a machine with sufcient horsepower
• Tighten work piece clamping
Galling on Drill Body • tool
• speeds & feeds
• others
• Reduce drill overhang
• Reduce the cutting speed
• Increase the feed rate
• Use a machine with sufcient horsepower
• Tighten work piece clamping
Vibration • tool
• speeds & feeds
• others
• Use light hone
• Reduce drill overhang
• Maintain constant feed rate
• Use a machine with sufcient horsepower
• Tighten work piece clamping
APPLICATIONS
Drilling
Tooling by DIJET
F012
Material Cross Reference
Japan USA Germany
JIS AISI/SAE W.-nr DIN
SMn420 1522 — —
SMn433 1536 — —
SMn438 1541 — —
SMn443 1541 — —
SMnC420 — — —
SMnC443 — — —
JIS AISI/SAE W.-nr DIN
SK1 W1-13 — —
SK2 W1-11 1/2 — —
SK3 W1-10 1.1545 C105W1
SK4 W1-9 — —
SK5 W1-8 1.1525 C80W1
SK6 W1-7 1.1525 C80W1
SK7 — 1.1620 C70W2
JIS AISI/SAE W.-nr DIN
SNC236 3135 1.5710 36NiCr6
SNC415 3415 1.5732 14NiCr10
SNC631 — — —
SNC815 3310 1.5752 14NiCr14
SNC836 — — —
JIS AISI/SAE W.-nr DIN
SKH2 T1 — —
SKH3 T4 — —
SKH10 T15 — —
SKH51 M2 1.3343 S6-5-2
SKH52 M3-1 — —
SKH53 M3-2 1.3344 S6-5-3
SKH54 M4 — —
SKH56 M36 — —
JIS AISI/SAE W.-nr DIN
SNCM220 8620 1.6523 21NiCrMo2
SNCM240 8640 1.6546 40NiCrMo22
SNCM415 — — —
SNCM420 4320 — —
SNCM439 4340 1.6582 35CrNiMo6
SNCM447 — — —
SNCM630 — — —
SNCM815 — — —
JIS AISI/SAE W.-nr DI
SKS11 F2 — —
SKS51 L6 — —
SKS43 W2-9 1/2 — —
SKS44 W2-8 1/2 — —
SKD1 D3 1.2080 X210Cr12
SKD11 D2 1.2379 X100CrMoV5
SKD12 A2 1.2363 X100CrMoV51
SKD2 — 1.2436 X210CrW12
SKD5 H21 1.2581 X30WCrV9
SKD61 H13 1.2344 X40CrMoV5
JIS AISI/SAE W.-nr DIN
SCr415 5015 1.7015 15Cr3
SCr420 5120 1.7020 20Cr4
SCr430 5130 1.7033 34Cr4
SCr435 5132 1.7034 37Cr4
SCr440 5140 1.7045 42Cr4
SCr445 5147 — —
JIS AISI/SAE W.-nr DIN
SCM415 — 1.7262 15CrMo5
SCM420 — — —
SCM430 4130 1.7218 25CrMo4
SCM435 4137 1.7220 34CrMo4
SCM440 4140 1.7223 41CrMo4
SCM445 4145 — —
JIS AISI/ASTM W.-nr DIN
SUS405 AISI 405 1.4724 X6CrAI13
SUS429 AISI 429 — —
SUS430 AISI 430 1.4742 X6Cr17
SUS430F AISI 430F 1.4104 X12CrMoS17
SUS434 AISI 434 — —
Carbon steel
Japan
JIS
S10C
S15C
S20C
S25C
S30C
S35C
S40C
S45C
S50C
S55C
S58C
USA
AISI/SAE
1010
1015
1020
1025
1030
1035
1040
1045
1049
1055
1060
Nickel chromium steel
W.-nr
1.0301
1.0401
1.0402
1.0406
1.0528
1.0501
1.0511
1.0503
1.0540
1.0535
1.0601
Nickel chromium molybdenum steel
Chromium steel
Chromium molybdenum steel
Germany
C10
C35
C45
C55
C22
C30
C58
C25
C50
C40
C15
DIN
Manganese steel and Manganese chromium steel
High speed steel
Stainless steel (Ferritic)
Alloy tool steel
Carbon tool steel
Tooling by DIJET
F013
Material Cross Reference
Japan USA Germany
JIS AISI/ASTM W.-nr DIN
SUH21 — — CrAI1205
SUH409 AISI 409 1.4512 X6CrTi12
SUH446 AISI 446 — —
Japan USA Germany
JIS AISI/ASTM W.-nr DIN
SUS403 AISI 403 — —
SUS410 AISI 410 1.4006 X10Cr13
SUS416 AISI 416 — —
SUS420J1 AISI 420 1.4034 X20Cr13
SUS420F AISI 420F — —
SUS431 AISI 431 1.4057 X20CrNi172
SUS440A AISI 440A — —
SUS440B AISI 440B — —
SUS440C AISI 440C — —
JIS AISI/ASTM W.-nr DIN
SUH1 — — —
SUH3 — — —
SUH4 — — —
SUH11 — — —
SUH600 ASTM 616 — —
JIS AISI/ASTM W.-nr DIN
SUS201 AISI 201 — —
SUS202 AISI 202 — —
SUS301 AISI 301 — —
SUS302 AISI 302 — —
SUS302B AISI 302B — —
SUS303 AISI 303 1.4305 X10CrNiS189
SUS303Se AISI 303Se — —
SUS304 AISI 304 1.4301 X5CrNi1810
SUS304L AISI 304L 1.4306 X2CrNi1911
SUS304NI AISI 304N — —
SUS305 AISI 305 1.4303 X5CrNi1812
SUS308 AISI 308 — —
SUS309S AISI 309S — —
SUS310S AISI 310S — —
SUS316 AISI 316 1.4401
X5CrNiMo17122
SUS316L AISI 316L —
X2CrNiMo17132
SUS316N AISI 316N 1.4404 —
SUS317 AISI 317 1.4438
X2CrNiMo18164
SUS317L AISI 317L 1.4438
X2CrNiMo18164
SUS321 AISI 321 — —
SUS347 AISI 347 1.4550 X6CrNiNb1810
SUS384 AISI 384 — —
JIS AISI/SAE W.-nr DIN
FC100 20 0.6010 GG 10
FC150 25 0.6015 GG 15
FC200 30 0.6020 GG 20
FC250 35 0.6025 GG 25
FC300 40 0.6030 GG 30
FC350 50 0.6035 GG 35
JIS AISI/SAE W.-nr DIN
FCD400 60-40-18 0.7040 GGG 40
FCD450 60-40-8 0.7045 GGG 45
FCD500 65-45-12 0.7050 GGG 50
FCD600 80-55-06 0.7060 GGG 60
FCD700 100-70-03 0.7070 GGG 70
JIS AISI/ASTM W.-nr DIN
SUH31 — — —
SUH35 — — —
SUH36 — — —
SUH37 — — —
SUH38 — — —
SUH309 AISI 309 — —
SUH310 AISI 310 1.4845 CrNi2520
SUH330 AISI 330 — —
Stainless steel (Martensitic) Heat resistant steel (Martensitic)
Heat resistant steel (Ferritic)
Heat resistant steel (Austenitic)
Grey cast iron
Nodular cast iron
Stainless steel (Austenitic)
Tooling by DIJET
F014
Tool Steel Brand Cross Reference
Steel for cold molding
Group
Carbon tool
steel
JIS
SK105
SKS93
SKS3
SKD1
SKD11
8% Cr
Die steel
(Matrix type)
SKD12
Pre-harden
40HRC
Flame tempered
steel
Low temperature air
cooled steel
Impact resistant
steel
Others
SKH51
SKH51 type
SKH55 type
SKH57 type
Matrix type
SKH40
Matrix type
Others
AISI
W1-10
D3
D2
A2
M2
Aichi Steel
SK301
SKS3
SKD11
AUD15
AUD11
SXACE
SX105V
AKS4
AUD11X
Sanyo
Special Steel
QK3
QK3M
QKS3
QC1
QC11
QCM7
QCM8
QF3
QF1
QH51
QHZ
SPM23
SPM30
SPM60
SPMR8
Daido
Steel
YK3
YK30
GOA
DC1
DC11
DC53
DCMX
DC12
GO40F
GO5
GO4
GS5
MH51
DRM1
DRM2
DRM3
MH85
DEX40
DEX-M1
DEX-M3
DEX20
DEX60
Nippon
Koshuha Steel
K3M
KS3
KD1
KD11
KD11MAX
KD11S, KD21
NOGA
KD12
KAP65
KRCX
KSM
KTV5
H51
HM35
MV10
KMX1
KMX2
KMX3
Hitachi
Metals
YCS3
SGT
CRD
SLD
SLD8
ARK1
HPM-MAGIC
HMD5
ACD37
YSM
SLD10
SLD-MAGIC
YXM1
YXM4
XVC5
YXR3
YXR7
YXR33
HAP40
HAP5R
HAP10
HAP50
HAP72
Nachi
Fujikoshi
CDS11
MDS9
ICS22
SKH9
SKH9D
HM35
HS53M
HS93R
DURO-SP
DURO-F1
DURO-F3
DURO-F7
DURO-V2
DURO-V5
FAX38
FAX31
FAX40
FAX55
FAXG2
Udde Holm
ARNE
SVERKER3
SVERKER21
SLEIPNER
CALDIE
UNIMAX
RIGOR
IMPAX HH
FERMO
CALMAX
ELMAX
VANCRON40
VANADIS4E
VANADIS10
VANADIS30
VANADIS23
VANADIS60
Bohler
K990
K100, K107
K105, K110
W360
K305
K460
K340
K390
K890
S600
S700
S590
S290
S390
S690
S790
S705
Tooling by DIJET
F015
Tool Steel Brand Cross Reference
High speed tool steel
Group JIS
SKH2
SKH3
SKH4
SKH10
SKH51
SKH52
SKH53
SKH54
SKH55
SKH56
SKH57
SKH58
SKH59
Others
Matrix type
SKH40
Others
AISI
T1
T4
T5
T15
M2
M3-1
M3-2
M4
M36
M7
M42
Aichi Steel
QH51
QHZ
SPM30
SPM23
SPM60
SPMR8
Daido
Steel
MH51
DRM1
DRM2
DRM3
MH85
DEX40
DEX20
DEX60
DEX-M1
DEX-M3
Nippon
Koshuha Steel
H2
H3
H4
HV5
H51
H52
HV1
HV2
HM35
HM36
HV10
HM3
HM42
S70
KMX1
KMX2
KMX3
Hitachi
Metals
YHX2
YXM1
YXM4
XVC5
YXM42
YXM27
YXM60
YXR3
YXR33
YXR7
HAP40
HAP10
HAP50
HAP72
HAP5R
Nachi
Fujikoshi
SKH2
SKH3
SKH4
SKH9
HM4
HM35
HM36
HS93R
HM7
HM42
HS53M
HS97R
HM1
HMT12
HM33
SKH9D
DURO-SP
DURO-FZ
DURO-F1
DURO-F3
DURO-F7
DURO-V2
DURO-V5
FAX38
FAX31
FAX40
FAX55
FAXG2
Udde Holm
VANADIS30
VANADIS23
VANADIS60
Bohler
S200
S305
S600
S614
S401
S607
S705
S700
S400
S500
S590
S290
S390
S690
S790
Tooling by DIJET
F016
Tool Steel Brand Cross Reference
Steel for plastic mold
Group
Hardness
(HRC)
13
28
33
35
36
40
60
57
52
Over
50
40
JIS
SC type
SCM type
SCM
(Improved)
SUS type
SUS type
(Free cutting)
SUS type
SCM
(Improved)
SUS type
SKD61
(Improved)
Others
SKD11
(Improved)
SUS type
440C
SUS type
420
Maraging
steel
Others
Non-
magnetic
steel
AISI
1055
4140
P20
420
S17400
P20
H13
P21
P21
(Free cutting)
P21
(Rust resistant)
D2
440C
Aichi
Steel
AUD11
JFE
Steel
JFE-MD1
Kobelco
KTSM21
KTSM21M
KTSM2A
KTSM22
Sanyo
Special
Steel
JFE-MD3
JFE-MD5 KTSM31
KTSM3M
PC55
PCM30
QSH6
PCM40S
PCM40
QCM8
QPD5
SPC5
(Powdered)
Daido
Steel
PDS3
PX5
PXA30
S-STAR
D-STAR
G-STAR
NAK101
DH2F
NAK80
NAK55
PD613
Nippon
Koshuha
Steel
SUS440C
S-STAR
D-STAR
G-STAR
MAS1C
KPM1
KPMAX
KPM30
GHX
420M
U630
JHX
KAP90F
KAP88
KAP65
NOGA
GHX
Hitachi
Metals
HPM7
HPM38
HPM77
PSL
FDAC
Nachi
Fujikoshi
Udde
Hdm
IMPAXHH
PROVA-400
PROVA-450
HPM-PRO
HPM1
CENA1
HPM-MAGIC
HPM31
SUS440C
HPM38
HPM38S
HPM77
KMS18-20
NMS1
YAG
HPM75
440C
PROVA-500
(Powdered)
STAVAX
RoyAlloy
CORRAX
EDRO400
NIMAX
RIGOR
SLEIPNER
CALDIE
CALMAX
ELMAX
PROVA-400
PROVA-450
STAVAX
POLMAX
MIRRAX
EXEO-M21
CORRAX
Bohler
M303
M310
M315
M461
M200
M201
M238
M261
M340
M390
N685
N690
N695
N700
M310
M330
V720
V721
K105
K110
K340
Tooling by DIJET
F017
Tool Steel Brand Cross Reference
Steel for hot molding
Group JIS
SKD4
SKD5
SKD6
SKD61
SKD61
(Improved)
SKD61
(Free cutting)
SKD62
SKD7
SKD7
(Improved)
SKD8
SKD8
(Improved)
SKT4
SKT4
(Improved)
Precipitation
hardening
steel
Others
Matrix type
AISI
H21
H11
H13
H12
H10
H19
Aichi
Steel
SKD61
AUD61
AUD60A
AUD72
SKT4A
AUD91
MPH-K
Kobelco
SKT4
KTH4
Sanyo
Special
Steel
QD61
QDA61
QDN
QD62
QDH
QT41
QDT
QF5
QHZ
Daido
Steel
DH4
DH5
DH6
DHA
DHA1
DHA2
DH21
DHA-WORLD
DH31-S
DH31-EX
DH2F
DH62
DH72
DH71
DH73
DH32
DH41
DH42
GFA
GF78
DH76
Nippon
Koshuha
Steel
KD4
KD5
KD6
KDA
KDA1
KDA1S
KDAMAX
DHA-Thermo
DRM1
DRM2
KAP90F
KDB
KDH1
KDF
KDF4
KTV
TD3
KMX1
Hitachi
Metals
DAC
DAC3
DAC10
DAC55
DACMAGIC
FDAC
DAC40
YEM-K
MDC-K
DM
YXR33
Nachi
Fujikoshi
Mitsubishi
Steel
DURO-N1
DURO-FZ
DURO-F1
HD22B
Udde
Hdm
VIDAR
ORVAR-2M
ORVAR-S
DIEVAR
ALVAR14
BURE
BLADER
Bohler
W300
W400
W302
W303
W403
W320
W500
Tooling by DIJET
F018
Hardness Conversion Table
Approximate conversion value for vickers hardness of steel
HV
Brinell
10mm ball
Load 3,000 kgf
1900
1800
1700
1600
1500
1450
1400
1350
1300
1250
1200
1150
1100
1050
1000
940
920
900
880
860
840
820
800
780
760
740
720
700
690
680
670
660
650
640
630
620
610
600
590
580
570
560
550
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
(505)
540 (496)
530 (488)
520 (480)
510 (473)
500 (465)
490 (456)
480
HB
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
(767)
(757)
(745)
(733)
(722)
(710)
(698)
(684)
(670)
(656)
(647)
(638)
630
620
611
601
591
582
573
564
554
545
535
525
517
507
497
498
479
471
460
452
448
470 441
460
Rockwell
A scale
Load
60 kgf
120 diamond
cone
HRA
433
450 425
440 415
430 405
442
433
425
415
405
93.1
92.6
91.9
91.3
90.5
90.1
89.6
89.1
88.7
88.3
87.9
87.5
87.1
86.6
86.2
85.6
85.3
85.0
84.7
84.4
84.1
83.8
83.4
83.0
82.6
82.2
81.8
81.3
81.1
80.8
80.6
80.3
80.0
79.8
79.5
79.2
78.6
78.9
78.4
78.0
77.8
77.4
77.0
76.7
76.4
76.1
75.7
75.3
74.9
74.5
74.1
73.6
73.3
72.8
72.3
B scale
Load
100 kgf
1/16 inch
steel ball
HRB
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
C scale
Load
150 kgf
120 diamond
cone
HRC
80.5
79.2
77.9
76.6
75.3
74.6
74.0
73.4
72.7
72.1
71.5
70.9
70.3
69.6
68.9
68.0
67.5
67.0
66.4
65.9
65.3
64.7
64.0
63.3
62.5
61.8
61.0
60.1
59.7
59.2
58.8
58.3
57.8
57.3
56.8
56.3
55.7
55.2
54.7
54.1
53.6
53.0
52.3
51.7
51.1
50.5
49.8
49.1
48.4
47.7
46.9
46.1
45.3
44.5
43.6
Tensile
strength
HS
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
97
96
95
93
92
91
90
88
87
86
84
83
81
–
80
–
79
–
77
–
75
–
74
–
72
–
71
–
69
–
67
–
66
–
64
–
62
–
59
–
MPa
(kgf/
2
)
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
2055(210)
2020(206)
1985(202)
1950(199)
1905(194)
1860(190)
1825(186)
1795(183)
1750(179)
1750(174)
1660(169)
1620(165)
1570(160)
1530(156)
1495(153)
1460(149)
1410(144)
HV
Brinell
10mm ball
Load 3,000 kgf
420 397
410 388
400
HB
Rockwell
A scale
Load
60 kgf
120 diamond
cone
HRA
379
390 369
380 360
370 350
360 341
350 331
340 322
330 313
320 303
310 294
300 284
295 280
290 275
285 270
280 265
275 261
270 256
265 252
260 247
255 243
250 238
245 233
240 228
230 219
220 209
210 200
200 190
190 181
180 171
170 162
160 152
150 143
140 133
130 124
120 114
110 105
100
95
90
85
95
90
86
81
397
388
379
369
360
350
341
331
322
313
303
294
284
280
275
270
265
261
256
252
247
243
238
233
228
219
209
200
190
181
171
162
152
143
133
124
114
105
95
90
86
81
71.8
71.4
70.8
70.3
69.8
69.2
68.7
68.1
67.6
67.0
66.4
65.8
65.2
64.8
64.5
64.2
63.8
63.5
63.1
62.7
62.4
62.0
61.6
61.2
60.7
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
B scale
Load
100 kgf
1/16 inch
steel ball
HRB
C scale
Load
150 kgf
120 diamond
–
–
–
–
(110.0)
–
(119.0)
–
(108.0)
–
(107.0)
–
(105.5)
–
(104.5)
–
(103.5)
–
(102.0)
–
(101.0)
–
99.5
–
98.1
96.7
95.0
93.4
91.5
89.5
87.1
85.0
81.7
78.7
75.0
71.2
66.7
62.3
56.2
52.0
48.0
41.0
cone
HRC
42.7
41.8
40.8
39.8
38.8
37.7
36.6
35.5
34.4
33.3
32.2
31.0
29.8
29.2
28.5
27.8
27.1
26.4
25.6
24.8
24.0
23.1
22.2
21.3
20.3
(18.0)
(15.7)
(13.4)
(11.0)
(8.5)
(6.0)
(3.0)
(0.0)
–
–
–
Tensile
strength
HS
57
–
55
–
52
–
50
–
47
–
45
–
42
–
41
–
40
–
38
–
37
–
36
–
34
33
32
30
29
28
26
25
24
22
21
20
1370 (140)
1330 (136)
1290 (131)
1240 (127)
1205 (123)
1170 (120)
1130 (115)
1095 (112)
1070 (109)
1035 (105)
1005 (103)
980 (100)
950 (97)
935 (96)
915 (94)
905 (92)
890 (91)
875 (89)
855 (87)
840 (86)
825 (84)
805 (82)
795 (81)
780 (79)
765 (78)
730 (75)
695 (71)
670 (68)
635 (65)
605 (62)
580 (59)
545 (56)
515 (53)
490 (50)
455 (46)
425 (44)
390 (40)
MPa
(kgf/
2
)
Tooling by DIJET
F019
Tooling by DIJET
F020
Tooling by
Milling & Drilling
3
INDEX
Tooling by DIJET
G002
Index
Index
Cat. No. Description Page NoCat. No. Description Page No
A-06 Wrench B090, C092, C172, C174, C193
A-07 Wrench C172, C174, C192, C193, E005
A-07SD Wrench B141, C227, C228
A-08 Wrench B030, B080, B153, B163, C052, C056, C172, C174, C192,
C193, E005, E007
A-08SD Wrench B012, B013, B107, B111, B112, B135, B141, C037, C159, C161,
C163, C227, C228, C239
A-10 Wrench B012, B013, B107, B127, B135, B141, B153, B163, C037, C136, C159,
C161, C163, C172, C174, C192, C193, C215, C227, C228, C239, E007
A-10SD Wrench B179, C264
A-15 Wrench B012, B024, B107, B111, B112 ,B135, B141, B147, B153, B163, C037,
C159, C161, C163, C172, C174, C193, C227, C228, C239, E007
A-15T Wrench B132, C014, C037, C123, C130, C134, C145, C215, C220, C221,
C239, C251, C255
A-20 Wrench B107, C016, C028, C037, C101, C109, C145, C159, C161, C163, C258
A-20L Wrench C145, C258
A-20SD Wrench B012, C037, C109, C246
A-20W Wrench B153, B163, C172, C175, C192, C194
A-25 Wrench C163
A-30 Wrench B153, B163, C163, C173, C175, C192, C194
A-40 Wrench B153, B163, C173, C192, C194
AD-2080 Wrench C258
ADKT1505PDER-08 Milling Insert C268
ADMT1003...PDER Milling Insert C269
ADS-513 Adjustable Screw C258
AL-SEEL2... Solid Carbide End Mill for Aluminum D016
AL-SEES2... Solid Carbide End Mill for Aluminum D011
AL-SEES3...-LS Solid Carbide End Mill for Aluminum D021
AL-SEES3...-LS-R02 Solid Carbide End Mill for Aluminum D023
AL-SEES3...-LS-S... Solid Carbide End Mill for Aluminum D021
AL-SEES3...-XLS-R02 Solid Carbide End Mill for Aluminum D026
AL-SEEZ3... Solid Carbide End Mill for Aluminum D018
ALX....R-22 Aero Chipper C220
ALXM....S... Aero Chipper C221
APGW150360... Under Cutter insert C215
APKT1003PDER-05 Milling Insert C268
APKT1604PDR-08 Milling Insert C268
APMT1604...PDER Milling Insert C269
A
B
B-... Replacablke Bladefor Controlled Torque
Wrench
C180
BBH-825 Set Bolt C258
BNM...-......S-S... Mirror Ball C172, C173
BNM...-......S-S...C Mirror Ball C174, C175
BNM...-......T-S... Mirror Ball C172, C173
Tooling by DIJET
G003
Index
Index
Cat. No. Description Page No
BNM...-......T-S...C Mirror Ball C174, C175
BNM-... Mirror Ball Insert B153, C176
BNM-...-S Mirror Ball Insert B153, C176
BNM-...-SS Mirror Ball Insert B154, C177
BNM-...-TG Mirror Ball Insert B154, C177
C
D
CSW-408H Clamp Screw B012, B111, B112, C037
CSW-510 Clamp Screw C163
CSW-513H Clamp Screw C016, C028, C101
DCM-17 Clamp Set B012, C037, C109, C145
DCM-18 Clamp Set B012, B111, C037, C145
DH-OCHB4... One-Cut 70 Ball Nose End Mill D041
DPGT0903-W3 Back & Forth Cutter Insert B179, C264
DS-... Spanner Wrench B182, B191
DSW-1840H Clamp Screw B090, C092
DSW-2045H Clamp Screw E005
DSW-2563H Clamp Screw B031, B107, C056
DSW-306H Clamp Screw B012, B013, C037
DSW-307 Clamp Screw B135 ,B141, C215, C227, C228, C239
DSW-307H Clamp Screw B107, B127, B179, C136, C159, C161, C163, C264, E007
DSW-309H Clamp Screw E007
DSW-4075 Clamp Screw B147, C221
DSW-4085 Clamp Screw B107, B147, C159, C161, C163, C215, C220, C221
DSW-410H Clamp Screw B111, B112, C134, C145
DSW-4510H Clamp Screw B012, C037, C246, C258
DSW-4512H Clamp Screw C037, C109, C145
DSW-511H Clamp Screw B107
DUM......S...-6R Under Cutter C214
DUM-......S...-W.R Under Cutter C214
DUM......T-MT5 Under Cutter C214
DV-OCSAR4...-... One-Cut Radius End Mill for Heat Resis-
tant Alloy
D009
DV-OCSB2... One-Cut Ball Nose End Mill D044
DV-OCSB2...-...T One-Cut Ball Nose End Mill D044
DV-OCSB2...-...T-L... One-Cut Ball Nose End Mill D044
DV-OCSB2...-L... One-Cut Ball Nose End Mill D044
DV-OCSR3...-R... One-Cut Super Radius End Mill D031
DV-SCMS.... DV-Coated End Mill for Heat Resistant
Alloy
D006
DV-SEH....... One-Cut 70 End Mill D035, D036
DZ03-OCSB2... One-Cut 03 Ball Nose End Mill D046
DZ03-OCSB2...-...LN One-Cut 03 Ball Nose End Mill D047
DZ03-OCSB2...-L... One-Cut 03 Ball Nose End Mill D046
DZ03-OCSB2...S. One-Cut 03 Ball Nose End Mill D046
DZ03-OCSB2...S.-...LN One-Cut 03 Ball Nose End Mill D047
Tooling by DIJET
G004
Index
Index
Cat. No. Description Page No
DZ-DHS.... Sigma Drill Hard E010
DZ-DHS....-... Sigma Drill Hard E010
E
F
ENMU100412ZER-PH QM MAX G2 Insert B080, C052
EOHW0602...ZTR QM Mill insert B091, C093
EOMT0602...ZER QM Mill insert B091, C093
EOMW060210ZER QM Mill insert B091, C093
EPHW100316ZTR QM Max Insert B031, B032, C057, C058
EPMT100312ZER QM Max Insert B031, B032, C057, C058
EPMW100312Z.R QM Max Insert B031, B032, C057, C058
ESW-206 Clamp Screw B135, B141, C159, C161, C163, C227, C228, C239
ESW-406 Clamp Screw C163
EXSKS-....R-... SKS Extreme C027
EXTDM-....R-12-... TDM Extreme C130
FJM-....R-... Finish Jet Mill C256
FRM-...-R... Mirror Radius Insert B166, C199
FSW-2005H Clamp Screw C172, C174, C193
FSW-2506H Clamp Screw C172, C174, C192, C193
FSW-3007H Clamp Screw B153, B163, C172, C174, C192, C193
FSW-3509H Clamp Screw B153, B163, C172, C174, C192, C193
FSW-4013H Clamp Screw B153, B163, C172, C174, C192, C193
FSW-5016H Clamp Screw B153, B163, C172, C175, C192, C194
FSW-6020 Clamp Screw B153, B163, C173, C175, C192, C194
FSW-8025 Clamp Screw B153, B163, C173, C192, C194
GMX-....-R-... QM MAX G2 C052
GRM-...-R... Mirror Ball Insert B156, C178
G
H
HCS5-10 Clamp Bolt B179, C264
HDM-....-...R-... Super Diemaster C143, C144
HEP-....R-08-... Hepta Mill C108
HRM-...-R... Mirror Radius Insert B165, C198
HSW-614H Clamp Screw C163
I
IM-SP43GS Swing Ball / Swing Mill Insert C163,C165
Tooling by DIJET
G005
Index
Index
Cat. No. Description Page No
L
M
LS-110 Wedge Screw C123
LW-015 Wrench F004
LW-020 Wrench F004
LW-035 Wrench C251, C255
LW-040 Wrench B178, C264
LW-050 Wrench C258
M10×1.5×55 Set Bolt C246
M12×1.75×30 Set Bolt C264
MAL-....-M... Aero Chipper B147
MBX-...-M... Mirror Ball B152
MEC-....-M... Super End Chipper B141
MIC-....-M... Side Chipper B135
MPF-....-M... Back & Forth Cutter B179
MPM-....-M... QM Mill B090
MQX-....-M... QM Max B030
MRX-...-M... Mirror Radius B162
MSG-....-10-M... SKSG2 B024
MSH-....-M... High Feed Diemaster B012, B013
MSN-M...-...-S...C Carbide Shank Modular Head Holder B193, B194
MSN-M...-...S-S...C Carbide Shank Modular Head Holder B194
MSN-M...-...T-S...C Carbide Shank Modular Head Holder B193, B194
MSW-....-M... Swing Ball B107
MTD-....-10-M.. Blade Chipper B127
MTX-....-12-M.. Extreme Diemaster B131
MXG-....-M.. QM MAX G2 B080
N
NHP-......R-...-... Nega Hepta C122, C123
OO
ODMW0606AEN Milling Insert C267
ODMT0606AEN Milling Insert C267
OP
PFC-....R-... Back & Forth Cutter C263
PME....S... OM Mill C092
PME....S...-LS OM Mill C092
Q
QXP-....R-... QM Max C056
Tooling by DIJET
G006
Index
Index
Cat. No. Description Page No
R
RD...T.......MO..... Super Diemaster Insert B 112
RD...T....MO..... Super Diemaster Insert B113, C145
RD...X.......MO..... Milling Insert C266
RD...X....MO..... Milling Insert C266
RDGT.......MOF-AL Super Diemaster Insert B 114
RDGT....MOF-AL Super Diemaster Insert B113, C145
RDMT....MOE-ML Super Diemaster Insert B113, C145
RDMW.......MO..... Super Diemaster Insert B 113
RDMW....MO..... Super Diemaster Insert B113, C145
RFC....R-... Ronghing Chipper C246
RNM...-......S-S... Mirror Radius C192
RNM...-......S-S...C Mirror Radius C193, C194
RNM...-.......T-S... Mirror Radius C193
RNM...-.......T-S...C Mirror Radius C193, C194
RNM...-......U-S...C Mirror Radius C193, C194
RNM-...-R... Mirror Radius Insert B164, C196, C197
RNMU1205MOE-MM Extreme Diemaster Insert B133, C131
RPMT10T3MOE-M.4 Blade Chipper Insert B128, C137
RPMT1204MOE-MH4 Blade Chipper Insert C134
RPMT1204MOE-MM. Blade Chipper Insert C134
RSW-05008 Adjustable Screw B179, C264
S
SBZ-8 Spring Washer C258
SDGPR09CA-PFC Cartridge B179, C264
SDH-....-R...-M... Super Diemaster B111, B109
SDHW1204PDTR Dijet Mill 90 Insert C255
SDHW1504AD.N-W. Finish Jet Mill Insert C257
SDHW1504ADEN-F1 Finish Jet Mill Insert C257
SDMT1204PDER Dijet Mill 90 Insert C255
SEC.....S... Super End Chipper C227, C228
SEC.L....S... Super End Chipper C227, C228
SEGT13T3AGFN-AL Dijet Mill 45 Insert C251
SEMT13T3AGSN-... Dijet Mill 45 Insert C251
SIC.....S...-.N Side Chipper C237
SIC-....R-... Side Chipper C238
SKG-....R-..-.. SKS G2 C014, C016
SKS-....-....-S... High Feed Diemaster C036, C037
SKS-....-...-S... High Feed Diemaster C036, C037
SKS-....R-...-... High Feed Diemaster C034, C035
SMAL-3...-M.. S-Head B187
SMSA-....R...-M... S-Head B182
SMSR-4...R..-M.. S-Head B191
SM-SD12 Shim C255
SM-SE13 Shim C251
SPET100415ZP.R-.. SKS G2 Insert B024, C015
Tooling by DIJET
G007
Index
Index
Cat. No. Description Page No
SPGA090304 Swing Ball / Under Cutter Insert C165, C215
SPHW1203ZPTR Finish Jet Mill Insert C257
SPMA090304 Swing Ball / Under Cutter Insert C165, C215
SPMT100415ZP.R-.. SKS G2 Insert B024, C015
SPNW......ZTR SKS G2 Insert B024, C015, C016
SSD90-.....R-.. Dijet Mill 90 C254
SSE45-.....R-.. Dijet Mill 45 Insert C250
SSFDR15-15F Cartridge C258
SSFPR15-12R Cartridge C258
SSW-535 Shim Screw C251, C255
SWB.2018S.. Swing Ball C158, C160
SWB.2030S.. Swing Ball C158, C160
SWB.2522S.. Swing Ball C158, C160
SWB.2535S.. Swing Ball C158, C160
SWB.3242S..-G Swing Ball C158, C160
SWB-20...-MT3 Swing Ball C162
SWB-20...-S20 Swing Ball C158
SWB2..H. Swing Ball Insert B108, C165
SWB2..HM-H Swing Ball Insert B108, C165
SWB2..M.W Swing Ball Insert B108, C165
SWB232HM-G Swing Ball Insert B108, C165
SWB232HS-G Swing Ball Insert B108, C165
SWB232MMW-G Swing Ball Insert B108, C165
SWB232MSW-G Swing Ball Insert B108, C165
SWB240HMN Swing Ball Insert C165
SWB240HSN Swing Ball Insert C165
SWB-25...-MT3 Swing Ball C162
SWB250HMN-N Swing Ball Insert C165
SWB250HSN-N Swing Ball Insert C165
SWB-32...-M.4-G Swing Ball C162
SWB-40...-MT. Swing Ball C162
SWB-50...-M.5 Swing Ball C162
T
TDM-....-..-S.. Blade Chipper C136
TDM-....R-10-16 Blade Chipper C136
TDM-....R-12-22 Blade Chipper C134
TEZ.... TA-EZ Drill Insert E004 – E007
TEZD....S..-ML TA-EZ Drill E004 – E007
TEZD....S..-MS TA-EZ Drill E004 – E007
TQC-.. Controlled Torque Wrench C180
TSW-2250 Clamp Screw B141, C227, C228
TSW-2556H Clamp Screw B012, B013 ,B030, B111, B112, C037, E005
TSW-2567H Clamp Screw B080, E007
TSW-3509H Clamp Screw B024, C014
TSW-3510H Clamp Screw E007
TSW-3512H Clamp Screw C251, C255, E007
TSW-408 Clamp Screw B135, B138, C227, C228, C239
Tooling by DIJET
G008
Index
Index
Cat. No. Description Page No
W
X
W.MT......ZER High Feed Diemaster Insert B014, C039
W.MT......ZER High Feed Diemaster Insert B014, C039
W.MW......ZER High Feed Diemaster Insert B014, C038
W.MW......ZTR High Feed Diemaster Insert B014, C038
W.MW......ZER High Feed Diemaster Insert B014, C038
W.MW......ZTR High Feed Diemaster Insert B014, C038
WDR-....R-.. Wild Radius C100
WDR-2040-120-MT5-M20 Wild Radius C101
WNMU090720ZER-PM SKS Extreme Insert C028
XDHW....-.. Milling Insert C267
XDMT080620ZER Hepta Mill insert C110
XDMT080620ZER-ML Nega Hepta Insert C 110
XDMT080708ZER Hepta Mill insert C110
XDMW080620ZTR Hepta Mill insert C 110
XDMW080635ZTR-S Hepta Mill insert C110
XEHW13T3AGSN-W Dijet Mill 45 insert C251
XNHU0806AEN-W Nega Hepta Insert C124
XNMU080610AEN Nega Hepta Insert C124
XNMU080610AEN-KL Nega Hepta Insert C124
XNMU080610AER-PM Nega Hepta Insert C124
XOGT1605..PD.R Aero Chipper Insert B148, C222
TSW-410H Clamp Screw B133, C130
TSW-511 Clamp Screw B107, C159, C161, C163
TSW-614H Clamp Screw C163
Y
Z
YDMT1505100ZER Wild Radius Insert C101
YDMW1505100ZTR Wild Radius Insert C101
YOHW0602..ZER-12 QM Mill Insert B091, C093
YPHW1003..ZER-15 QM Max Insert B032, C057
YPHW100308ZER-F QM Max Insert B032, C057
YPHW100320ZER-24 QM Max Insert B032, C057
ZCMT1003..R.
Side Chipper / Super End Chipper Insert /
Swing Ball Insert
B136, B142, C229, C239
ZCMT100308R Side Chipper / Super End Chipper /
Swing Ball
B136, B142, C165, C229, C239
ZCMT100308R. Side Chipper / Super End Chipper Insert B136, B142, C229, C239
ZDMT08.208L Super End Chipper B142, C229
ZDM.08.208L. Super End Chipper Insert B142, C229
ZDMT100308L Super End Chipper B142, C229
Tooling by DIJET
G009
Index
Index
Cat. No. Description Page No
ZDM.100308L. Super End Chipper Insert B142, C229
ZDM.13.3..L. Super End Chipper Insert B142, C229
ZDMT13.308L Super End Chipper B142, C229
ZDMT13.320L Super End Chipper / Under Cutter Insert B142, C215, C229
ZOMT0602..ZER QM Mill Insert B091, C093
ZPM.09.208R Super End Chipper B142, C229
ZPM.09.208R. Super End Chipper Insert B142, C229
ZPMT1003..ZER QM Max Insert B033, C057
ZPMT1003..ZER-.L QM Max Insert B033, C057
ZPM.13.3..R. Side Chipper / Super End Chipper Insert B136, B142, C229, C239
ZPM.13.308R Side Chipper / Super End Chipper Insert B136, B142, C229, C239
ZPM.13.320R Side Chipper / Super End Chipper /
Under Cutter Insert
B136, B142, C215, C229, C239
ZPM.150408L. Super End Chipper Insert B142, C229
ZPM.1604..L. Super End Chipper Insert B142, C229, C230
ZPM.1604..R. Side Chipper / Super End Chipper Insert B136, B142, C229, C230, C239
ZPMT170508R Roughing Chipper Insert C246
Tooling by DIJET
HQ Osaka Branch
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(Carbide Blanks, Solid Carbide Tools,
Wear Resistant Tools)
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(Indexable Tools, Solid Carbide Tools)
Tondabayashi Plant (Raw Materials)
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MADE IN JAPAN
Not for sale. For free distribution. 16061MA.A1
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Kanagawa 221-0835
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Plant
Overseas Network
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Shanghai Representative Rm No. 1008, Tomson Commercial Bldg., Tel: +86-21-5058-1698 Fax: +86-21-5058-1699
Office 710 Dongfang Road, Shanghai 200122, China
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Office Changan Town, Dongguan City, Guangdong 523850, China
Chengdu Office Rm No. 2015, No.1 Bldg. A-B Stand, Hi-Tech Incubation Garden, Tel: +86-28-8511-4585 Fax: +86-28-8511-2758
No. 1480 Tianfu Avenue North, Hi-Tech District, Chengdu City, Sichuan, China
Wuhan Office B-2513, Jiayu Jianyin Business Masion, No.10 Chuangye Road, Wuhan Tel: +86-27-8773-8919 Fax: +86-27-8773-8959
Eco. & Tech. Development Zone, Wuhan City, Hubei 430056, China
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Office Thane(W) 400 607, India
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Tel. +49 211 50088820, Fax +49 211 50088823
