Description Series Page
2
GRADES
GOLD•RUSH grades for steel
applications 10
12S1X, 12S1E 12
1KJ1_, 1KJ1_ (TopOn), KJ 16
1DJ1F, 1DJ1P,
1DJ1F, 1DJ1P (TopOn), DJ 20
25J3P 24
DJ6T, DJ5T 26
ON5H, ON6H, OP6N 28
1DG1H, 1DG1H (TopOn), DG6H 36
1TG1F, 1TG1F (TopOn), TG1F 40
15M1P, 15M1PF (TopOn),
5M_P, 5G_M 44
QHU, 5J1P 50
DD6H 52
Milling
Description Series Page
3
Milling
1TJ1Q, 1TJ1Q (TopOn),
TJ5Q, TJ6Q 54
1TJ1N, 1TJ1N (TopOn),
TJ5N, TJ6N 58
1TN1N 62
15B1B, 15B1B (TopOn), 1A7_ 64
1DE1H, 1DE1H (TopOn), DE6H 68
12A9, 12A5, 12A9 (TopOn), 12A8 72
2TW7K 76
EF6J 78
VJ6K 80
3EJ6_ (Axial), 3EJ6_ (Radial) 82
3VJ5V (Axial), 3VJ5V (Radial) 86
Description Series Page
4
Turning
GRADES
GOLD•RUSH grades for turning 102
GRADES
Turning grades for high speed
machining of cast iron & alloy steel 104
WHISKER CERAMIC GRADE
Whisker reinforced ceramic grade
TC430 for machining high strength
& high temp alloys
108
NEW CBN GRADES
CBN grades TB610, TB670, TB730
for machining hardened steel &
cast iron
112
PCD CHIPBREAKER
PCD-tipped inserts with CB
chipbreaker 122
Size technology ISO turning
inserts 126
Size technology external holders 135
Size technology boring bars 137
HB chipbreaker inserts for semi
heavy turning 140
External holders 142
LNMM HX
40mm helix insert for large part
machining 146
2PLLNR/L
External tool holder for LNMM
insert 147
Description Series Page
5
2PLBNR/L
External tool holder for LNMX
inserts 148
LNMX HD
50mm insert for large part
machining 149
LNMX HY
50mm insert for large part
machining 149
1.25" INSERT
Double sided SNMD insert with
1.25" cutting edge 150
HOLDERS FOR 1.25" INSERT
External holder for 1.25" SNMD
inserts 151
CNMD/SNMD
Double sided H series chipbreaker
for rough & finish machining 152
EM CHIPBREAKER
EM chipbreaker for stainless steel
machining 158
PC CHIPBREAKER
5°, 7°, & 11° positive inserts with
PC chipbreaker 162
RCMX INSERTS
RA chipbreaker for positive round
inserts 167
RCMX HOLDERS
External holders for positive round
inserts (RCMX style) 168
RX CHIPBREAKER
RX chipbreakers for rough
machining of large parts 170
SA CHIPBREAKER
7° positive inserts with SA
chipbreaker 172
Turning
Description Series Page
6
KT CHIPBREAKER
KT chipbreaker for rough turning
of cast iron 176
BNMX inserts for high feed
machining 178
External holder for BNMX insert 179
External back clamping quick
change holder for swiss type lathes 180
MINIATURE INDEXABLE BORING BARS
Indexable system of boring bars
& inserts for small component
machining
184
TSL SLEEVE Sleeves to hold T•MINI boring bars 189
INSERTS Inserts for T•MINI boring bars 190
External quick change holder for
ISO turning 192
DCLS
Multi-function clamp for use with
Ingersoll's existing T-type holders 200
GRADES
GOLD•RUSH grades for T•CLAMP
applications 202
HOLDERS
Holder for precision grooving,
parting, and recessing 204
INSERTS
4-edge inserts for precision
grooving, parting, and recessing 208
ØDmax.
ØDmax.
(Ø1.063")
Tmax.
Tmax.
1.157"
±.001"
Repeatability
W±.0008"
R±C
Turning
Description Series Page
7
SLEEVES
Sleeves, coolant fittings for mini
carbide bars 212
Mini carbide bars for internal
machining 214
TTSIR/L
Internal grooving and turning on
Small diameters 223
TGSIR/L
Internal shallow grooving &
turning on small diameters 223
TTSER/L External turning & grooving 224
TGSFR/L
Shallow external turning &
grooving 224
TDIM
Pressed inserts for internal turning
& grooving 225
TDIP
Precision inserts for internal
turning & grooving 225
NEW GRADE TT5080
TT5080 for lathe threading
applications 226
B-TYPE INSERTS
B-type threading inserts for
excellent chip control and surface
quality
230
TGBFR/L
Deep face grooving blade product
expansion 234
TTIR/L
Internal turn/groove bars for
deeper ID grooves 236
Turning
Description Series Page
8
MODULAR
Modular system product
expansion 238
10mm & .375" wide inserts &
holders 246
NEW GRADE TT9080
New grade TT9080 phasing out
grade TT9030 248
Grooving system for special forms 250
NEW GROOVING INSERT
Multifunction tool for drilling,
boring, facing, turning & grooving 252
Turning
Description Series Page
9
Turning
IN1030, IN2505, IN6505 Grades for holemaking 256
Replaceable tip drill shanks 258
Drill/chamfer combo solution for
inch & metric tap sizes 274
Indexable drill 276
CHAMFERING RINGS Replaceable tip drill shanks 286
QA adjustable drill 292
HF series drils 298
The ingenious solution that takes cutting tool materials to another level
• Stable and extended tool life in continuous and interrupted cutting operations
• Reduced cutting friction and minimized built-up edge on exotic materials
• High surface finish on the workpiece
• Improved adhesion and insert chipping resistance
Grades
CAST IRON
Ductile Cast IronGray Cast Iron
V(m/min)
IN2510
(Upgrade of IN2010)
IN6515
IN2010
STEEL
IN2010
IN6530
IN1030
Feed rate
Cutting speed
IN2540
IN2505
IN2005
IN2530
10
Gold Rush Grades for Milling Applications
K05-K20 N05-N20 H05-H20
IN2510 (PVD)
Grade with high wear resistance for general cast iron machining
(Gray and Ductile cast iron milling)
Extended tool life for medium and low speed machining
Dedicated substrate for cast iron plus PVD coated grade with surface treatment after coating
P10-P40
IN2540 (PVD)
Excellent for alloy steels, mold steels and normal steels
Has high wear, thermal crack resistance and high mechanical shock resistance
Recommended for dry milling
For medium to rough machining in Die & Mold application
New yellow colored PVD coated grade with surface treatment after coating
M30-M45 P20-P45
IN6530 (CVD)
Grade for roughing of steels, alloy and stainless steels
Excellent toughness with optimum wear resistance
CVD coated grade with surface treatment after coating
M10-M30 P15-P35 S15-S25
IN2505 (PVD)
Excellent for low carbon, low alloy steels, alloy steels, mold steels and stainless steels
Has high wear resistance and optimum toughness
For medium to finish machining in Mold & Die
Sub-micron substrate
New yellow colored PVD coated grade with surface treatment after coating
S15-S30M25-M40 P30-P45
Grade for steel and stainless steel applications
Good for medium to low speed application
PVD coated grade with surface treatment after coating
IN2530 (PVD)
11
1.000 12S1X-1001780R01 0.87 1.75 4.00 1.60 1.000" W 1 2 1 2 1204
1.250 12S1X-1202781R01 0.93 2.75 5.00 2.60 1.250" W 1 2 1 2 1204
1.500 12S1E-1502781R01 1.26 2.75 5.00 2.75 1.250" W 1 2 1 2 1805
D1
Nom.
Diameter
Cutter
Number
L1
Max
DOC
L2
Extension
Length
L3
Overall
Length
L4
Projection
Length
D2
Shank
Size/Style
No. of
Effective
Flutes
No. of
Total
Flutes
No. of
Inserts
Center
No. of
Inserts
Side
Insert
Size
D1
L2
L3
D2
L1
L4
SERIES 12S1X, 12S1E
CENTER CUTTING ENDMILL
DrillingCorkscrewPocketingRampingChannelingShoulderFacing Coolant
*Overall Length is measured to the sharp corner of the insert.
† Use side inserts with corner radii no larger tham .031“R.
Operating Guidelines on page 90.
12
12MM INSERTS
wpr
.505
R.03
1
.190
.326
AOCT120408FR-P
.505
R.01
5
.190
wpr
.326
AOMT120404R
.505
R.03
1
.185
wpr
.326
AOMT120408FR
Part Number Corner Application
Grade
IN1030 IN10K IN2005 IN2040 IN2505 IN2510 IN2530 IN2540
AOMT120404R 0.015 R Multi-Purpose ••
AOMT120408R 0.031 R Multi-Purpose •• • • • •
AOMT120416R 0.062 R Multi-Purpose •• • • •
AOMT120424R 0.093 R Multi-Purpose •
AOMT120432R 0.125 R Multi-Purpose • • •
AOMT120408FR 0.031 R Hi-Temp/Ti • •
AOMT120430FR 3.00 mm R Multi-Purpose •
AOCT120408FR-P 0.031 R Grd/Pol for Al •
.505
R.03
1
.190
wpr
.326
AOMT120408R
.505
R.06
2
.190
wpr
.326
AOMT120416R
.505
R.093
.190
wpr
.326
AOMT120424R
.505
R3.0mm
.185
.326
AOMT120430FR
.505
R.125
.190
.326
AOMT120432R
13
18MM INSERTS
Part Number Corner Application
Grade
IN05S IN1030 IN2005 IN2015 IN2030 IN2040 IN30M
AOMT180508R 0.031 R Multi-Purpose • • • • •
AOMT180516R 0.062 R Multi-Purpose •• • • •
AOMT180524R 0.093 R Multi-Purpose •• •
AOMT180532R 0.125 R Multi-Purpose • • • • •
AOMT180504FR-P 0.015 R Grd/Pol for Al •
AOMT180504R-HS 0.015 R Hi-Temp/Ti •
AOMT180508FR-P 0.031 R Grd/Pol for Al •
AOMT180508R-HS 0.031 R Hi-Temp/Ti • • •
AOMT180516FR-P 0.062 R Grd/Pol for Al •
.767
R.01
5
.238
wpr
.422
AOMT180504FR-P
.767
R.01
5
.228
wpr
.422
AOMT180504R-HS
.731
R.03
1
.238
wpr
.422
AOMT180508FR-P
.767
R.03
1
.228
wpr.422
AOMT180508R
.767
R.03
1
.228
wpr.422
AOMT180508R-HS
.767
R.06
2
.238
wpr.422
AOMT180516FR-P
.767
R.06
2
.228
wpr.422
AOMT180516R
.767
R.06
2
.228
wpr.422
AOMT180516R-HS
.767
R.09
3
.238
wpr.422
AOMT180524FR-P
.767
R.09
3
.228
wpr.422
AOMT180524R
.767
R.125
.238
.422
AOMT180532FR-P
.767
R.125
.228
.422
AOMT180532R
AOMT180516R-HS 0.062 R Hi-Temp/Ti •
AOMT180524FR-P 0.093 R Grd/Pol for Al •
AOMT180532FR-P 0.125 R Grd/Pol for Al •
14
12MM
SM35-076-10 DS-T10T
Screw Driver
HARDWARE
18MM
SM40-093-20 DS-T15T
Screw Driver
15
Operating Guidelines on page 91-92.
Cutter Number
D1
Effective
Diameter
Number
of Inserts
L1
Extension
Length
L2
Overall
Length
L3
Projection
Length
D2
Shank
Size/Style
Ramp Angle
Using .031” R
Insert
Insert
Series
ap
Cut Depth
1KJ1D-0601279R01 0.625 1 1.25 3.25 1.22 .625 W 4 TH_S06 .275
1KJ1D-0702084R01 0.725 2 2.00 4.00 1.80 .750 W 3.1 TH_S06 .275
1KJ1D-0701184R01 0.750 2 1.25 3.25 1.05 .750 W 3.1 TH_S06 .275
1KJ1D-0701784R01 0.750 2 1.75 3.75 1.55 .750 W 3.1 TH_S06 .275
1KJ1D-0703084R01 0.750 2 3.00 5.00 2.80 .750 W 3.1 TH_S06 .275
1KJ1D-0801784R01 0.875 2 1.75 3.75 1.75 .750 W 2.5 TH_S06 .275
1KJ1D-1001784R01 1.000 3 1.75 3.75 1.75 .750 W 2.15 TH_S06 .275
1KJ1D-1001780R01 1.000 3 1.75 4.00 1.55 1.00 W 2.15 TH_S06 .275
1KJ1D-1003780R01 1.000 3 3.75 6.00 3.375 1.00 W N/A TH_S06 .275
1KJ1D-1003784R01 1.000 3 3.75 6.00 3.55 .75 W N/A TH_S06 .275
1KJ1D-1201784R01 1.250 4 1.75 3.75 1.75 .750 W 1.5 TH_S06 .275
1KJ1D-1201780R01 1.250 5 1.75 4.00 1.75 1.00 W 1.5 TH_S06 .275
1KJ1D-1501784R01 1.500 5 1.75 3.75 1.75 .750 W 1.3 TH_S06 .275
1KJ1D-1501780R01 1.500 6 1.75 4.00 1.75 1.00 W 1.3 TH_S06 .275
1KJ1D-1502281R01 1.500 6 2.25 4.50 2.25 1.25 W 1.3 TH_S06 .275
1KJ1G-1201784R01 1.250 3 1.75 3.75 1.75 .750 W 2.3 TH_S10 .433
1KJ1G-1202281R01 1.250 2 2.25 4.50 2.05 1.25 W 2.3 TH_S10 .433
1KJ1G-1202281R02 1.250 3 2.25 4.50 2.05 1.25 W 2.3 TH_S10 .433
1KJ1G-1204281R01 1.250 3 4.25 6.50 4.05 1.25 W N/A TH_S10 .433
1KJ1G-1502281R01 1.500 3 2.25 4.50 2.20 1.25 W 1.8 TH_S10 .433
1KJ1G-1502281R02 1.500 4 2.25 4.50 2.20 1.25 W 1.8 TH_S10 .433
1KJ1G-1504281R01 1.500 3 4.25 6.50 4.25 1.25W N/A TH_S10 .433
1KJ1G-2002281R01 2.000 5 2.25 4.50 2.25 1.25 W 1.5 TH_S10 .433
1KJ1P-2002281R01 2.000 4 2.25 4.50 2.25 1.25 W 1.5 TH_S13 .590
CoolantCorkscrew FacingRampChannelShoulder
0 DEGREE LEAD ENDMILL
SERIES 1KJ1_
9
0
l
a
p
D1 D2
ap
L1
L3
L2
16
Operating Guidelines on page 91-92.
* 3º Dovetail Endmill
Cutter Number
D1
Nominal
Diameter
Number
of Inserts
L1
Extension
Length
T1
Adaption
Wrench
Size
Ramp Angle
Using .031” R
Insert
Insert
Series
ap
Cut Depth
1KJ1D-07015X6R01 0.750 2 1.50 M10 15mm 3.1 TH_S06 .275
1KJ1D-10015X7R01 1.000 2 1.50 M12 17mm 2.1 TH_S06 .275
1KJ1D-10015X7R02 1.000 3 1.50 M12 17mm 2.1 TH_S06 .275
1KJ1D-12017X8R01 1.250 3 1.75 M16 22mm 2.1 TH_S06 .275
1KJ1D-12017X8R02 1.250 5 1.75 M16 22mm 1.5 TH_S06 .275
1KJ1D-15017X8R01 1.500 5 1.75 M16 22mm 1.3 TH_S06 .275
*1KV1D-10015X7R01 1.000 3 1.50 M12 17mm NA TH_S06 .275
*1KV1D-12017X8R01 1.250 5 1.75 M16 22mm NA TH_S06 .275
1KJ1G-12017X8R01 1.250 3 1.50 M16 22mm 2.3 TH_S10 .433
1KJ1G-15017X8R01 1.500 4 1.75 M16 22mm 1.8 TH_S10 .433
Corkscrew CoolantRampChannelShoulder
0 DEGREE LEAD ENDMILL
SERIES 1KJ1_ (TOP•ON STYLE)
D1
T1
D1
L1
ap
17
Operating Guidelines on page 91-92.
Cutter
Number
D1
Effective
Diameter
Number
of Inserts
H
Height
D2
Bore
Diameter
Retention
Bolt
Optional
Coolant
Bolt
K
Keyway Coolant
Ramp Angle
Using .031” R
Insert
Insert
Series
ap
Cut Depth
KJ5D-15R01 1.500 6 1.57 0.50 SD-04-85 - 0.25 Y 1 TH_S06 .275
KJ5D-20R01 2.000 7 1.57 0.75 SD-06-46 SD-06-89 0.31 Y 1 TH_S06 .275
KJ6D-30R01 3.000 9 1.75 1.00 SD-08-46 SD-08-92 0.38 Y 0.4 TH_S06 .275
KJ5G-20R01 2.000 5 1.57 0.75 SD-06-46 SD-06-89 0.31 Y 1.5 TH_S10 .433
KJ5G-25R01 2.500 6 1.57 0.75 SD-06-46 SD-06-89 0.31 Y 1.1 TH_S10 .433
KJ6G-30R01 3.000 5 1.75 1.00 SD-08-46 SD-08-92 0.38 Y 0.8 TH_S10 .433
KJ5G-30R01 3.000 8 1.75 1.00 SD-08-46 SD-08-92 0.38 Y 0.8 TH_S10 .433
KJ6G-40R01 4.000 8 1.75 1.50 - - 0.62 N 0.6 TH_S10 .433
KJ5G-40R01 4.000 10 1.75 1.50 - - 0.62 N 0.6 TH_S10 .433
KJ6G-50R01 5.000 11 2.00 1.50 - - 0.62 N 0.5 TH_S10 .433
KJ6P-30R01 3.000 6 1.75 1.00 SD-08-46 SD-08-92 0.38 Y 1.3 TH_S13 .590
KJ6P-40R01 4.000 6 1.75 1.50 - - 0.62 N 1 TH_S13 .590
KJ5P-40R01 4.000 8 1.75 1.50 - - 0.62 N 1 TH_S13 .590
KJ6P-50R01 5.000 9 2.00 1.50 - - 0.62 N 0.8 TH_S13 .590
KJ6P-60R01 6.000 8 2.00 1.50 - - 0.62 N 0.6 TH_S13 .590
KJ5P-60R01 6.000 12 2.00 1.50 - - 0.62 N 0.6 TH_S13 .590
CoolantCorkscrew FacingRampChannelShoulder
0 DEGREE LEAD FACEMILL
SERIES KJ
D2
Ø d
D1
Ø D
H
H
ap
ap
90º
K
18
KJ_D SM25-065-R0 DS-T08W
KJ_G SM40-100-R0 DS-T15T
KJ_P SM45-120-R0 DS-T20T
Insert Screw Driver
TH_S TH_S_FR TH_S_FR-P
Part Number Application
R
Corner
a
Wiper
t
Thick.
ap
Cut Depth
Grade
IN10K IN2505 IN2510 IN2530 IN2540
THLS060404R Multi-Purpose .015”R .051 .157 .275 •
THLS060408R Multi-Purpose .031”R .035 .157 .275 • • • •
THLS060416R Multi-Purpose .062”R .022 .157 .275 •
THLS060408FR Hi-Temp .031”R .035 .157 .275 • •
THES060408R Multi-Purpose, Ground Periphery .031”R .035 .157 .275 •
THES060404FR-P Ground/Polished for Aluminum .015”R .051 .157 .275 •
THES060408FR-P Ground/Polished for Aluminum .031”R .035 .157 .275 •
THLS100508R Multi-Purpose .031”R .063 .197 .433 • • • •
THLS100516R Multi-Purpose .062”R .032 .197 .433 •
THLS100524R Multi-Purpose .093”R .020 .197 .433 •
THLS100508FR Hi-Temp .031”R .063 .197 .433 • •
THES100508R Multi-Purpose, Ground Periphery .031”R .063 .197 .433 •
THES100516R Multi-Purpose, Ground Periphery .062”R .031 .197 .433 •
THES100508FR-P Ground/Polished for Aluminum .031”R .063 .197 .433 •
THLS130608R Multi-Purpose .031”R .078 .236 .590 • • • •
THLS130608FR Hi-Temp .031”R .078 .236 .590 • •
THLS130616R Multi-Purpose .062”R .047 .236 .590 • •
THLS130624R Multi-Purpose .093”R .024 .236 .590 •
THLS130632R Multi-Purpose .125”R .020 .236 .590 •
THES130608FR-P Ground/Polished for Aluminum .031”R .078 .236 .590 •
R
t
a
R
t
a
R
t
a
INSERTS
HARDWARE
19
DiPosHexa (Mill2Rush)
Operating Guidelines on page 92.
CoolantFacingChannelShoulder
0 DEGREE LEAD ENDMILL WITH 6 INDEXES
SERIES 1DJ1F, 1DJ1P
Cutter Number
D1
Effective
Diameter
L4
Length
of Cut
L3
Projection
Length
L1
Extension
Length
L2
Overall
Length
D2
Shank
Size/Style
Number
of Inserts
Insert
Series
1DJ1F-1001584R01 1.000 .24 1.50 1.50 3.50 .750 W 2 WNGU09
1DJ1F-1001780R01 1.000 .24 1.55 1.75 4.00 1.00 W 2 WNGU09
1DJ1F-1003780R01 1.000 .24 3.55 3.75 6.00 1.00 W 2 WNGU09
1DJ1F-1201584R01 1.250 .24 1.50 1.50 3.50 .750 W 3 WNGU09
1DJ1F-1202281R01 1.250 .24 2.22 2.25 4.50 1.25 W 3 WNGU09
1DJ1F-1204281R01 1.250 .24 4.22 4.25 6.50 1.25 W 3 WNGU09
1DJ1F-1502281R01 1.500 .24 2.25 2.25 4.50 1.25 W 4 WNGU09
D1
L4
D2
L1
L3
L2
D1
.362
D2
L1
L3
L2
Cutter Number
D1
Effective
Diameter
L4
Length
of Cut
L3
Projection
Length
L1
Extension
Length
L2
Overall
Length
D2
Shank
Size/Style
Number
of Inserts
Insert
Series
1DJ1P-1202281R01 1.250 .36 2.22 2.25 4.50 1.25 W 2 WNGU13
1DJ1P-1204281R01 1.250 .36 4.22 4.25 6.50 1.25 W 2 WNGU13
1DJ1P-1502281R01 1.500 .36 2.22 2.25 4.50 1.25 W 3 WNGU13
1DJ1P-1504281R01 1.500 .36 4.22 4.25 6.50 1.25 W 3 WNGU13
1DJ1P-2002281R01 2.000 .36 2.22 2.25 4.50 1.25 W 5 WNGU13
20
Operating Guidelines on page 92.
D1
L1
T1
L2
CoolantFacingChannelShoulder
0 DEGREE LEAD ENDMILL WITH 6 INDEXES
SERIES 1DJ1F, 1DJ1P (TOP•ON STYLE)
Cutter Number
D1
Effective
Diameter
T1
Adaption
L1
Extension
Length
L2
Length
of Cut
Wrench
Size
Number
of Inserts
Insert
Series
1DJ1F-10015X7R01 1.000 M12 1.50 .24 17mm 2 WNGU09
1DJ1F-12017X8R01 1.250 M16 1.75 .24 22mm 3 WNGU09
1DJ1F-15017X8R01 1.500 M16 1.75 .24 22mm 4 WNGU09
Cutter Number
D1
Effective
Diameter
T1
Adaption
L1
Extension
Length
L2
Length
of Cut
Wrench
Size
Number
of Inserts
Insert
Series
1DJ1P-12017X8R01 1.250 M16 1.75 36 22mm 2 WNGU13
1DJ1P-15017X8R01 1.500 M16 1.75 .36 22mm 3 WNGU13
1DJ1P-15017X8R02 1.500 M16 1.75 .36 22mm 4 WNGU13
21
* No Coolant Through
Operating Guidelines on page 92.
Cutter
Number
D1
Effective
Diameter
Number
of Inserts
H
Height
L1
Length
of Cut
D2
Bore
Diameter
K
Keyway
Retention
Bolt
Optional
Coolant
Bolt
Insert
Series
CoolantFacingChannelShoulder
0 DEGREE LEAD FACEMILL WITH 6 INDEXES
SERIES DJ_F, DJ_P
D2
D1
H
L1
K
D2
D1
H
.362
K
DJ5F-20R01 2.000 5 1.570 .24 0.750 0.312 SD-06-46 SD-06-89 WNGU09
DJ5F-20R02 2.000 6 1.570 .24 0.750 0.312 SD-06-46 SD-06-89 WNGU09
DJ5F-25R01 2.500 6 1.570 .24 0.750 0.312 SD-06-46 SD-06-89 WNGU09
DJ5F-30R01 3.000 7 1.750 .24 1.000 0.375 SD-08-46 SD-08-92 WNGU09
DJ5F-30R02 3.000 9 1.750 .24 1.000 0.375 SD-08-46 SD-08-92 WNGU09
DJ5F-40R01 4.000 11 2.375 .24 1.500 0.625 SD-12-82 SD-12-99 WNGU09
DJ6F-40R01 4.000 8 2.375 .24 1.500 0.625 SD-12-82 SD-12-99 WNGU09
Cutter Number
D1
Effective
Diameter
Number
of Inserts
H
Height
L1
Length
of Cut
D2
Bore
Diameter
K
Keyway
Retention
Bolt
Optional
Coolant
Bolt
Insert
Series
DJ5P-20R01 2.000 5 1.570 .36 0.750 0.312 SD-06-46 SD-06-89 WNGU13
DJ6P-20R01 2.000 4 1.570 .36 0.750 0.312 SD-06-46 SD-06-89 WNGU13
DJ5P-25R01 2.500 6 1.570 .36 0.750 0.312 SD-06-46 SD-06-89 WNGU13
DJ5P-30R01 3.000 7 1.750 .36 1.000 0.375 SD-08-46 SD-08-92 WNGU13
DJ5P-30R02 3.000 9 1.750 .36 1.000 0.375 SD-08-46 SD-08-92 WNGU13
DJ5P-40R01 4.000 8 2.375 .36 1.500 0.625 SD-12-82 SD-12-99 WNGU13
DJ5P-40R02 4.000 11 2.375 .36 1.500 0.625 SD-12-82 SD-12-99 WNGU13
DJ6P-60R01* 6.000 12 2.000 .36 1.500 0.625 - - WNGU13
WNGU09 SM30-085-10 DS-T09W
WNGU13 SM40-100-R0 DS-T15T
Insert Screw Driver
HARDWARE
22
Part Number Application
R.01
5
.093 .187
WNGU09..04
R.020
.093 .187
WNGU09..05
R.031
.077 .187
WNGU09..08
R.039
.069 .187
WNGU09..10
R.062
.045 .187
WNGU09..16
.365
.365
.365
.365
.365
R.015
.093 .187
WNGU09..04
R.02
0
.093
.187
WNGU09..05
R.031
.077 .187
WNGU09..08
R.039
.069 .187
WNGU09..10
R.062
.045 .187
WNGU09..16
.365
.365
.365
.365
.365
WNGU090404R WNGU090405R
Grade
IN2505 IN2510 IN2530 IN2540 IN10K
WNGU090404R Multi-Purpose - .015” R •
WNGU090405R Multi-Purpose - .020” R (.5mm R) •
WNGU090408R Multi-Purpose - .031” R ••••
WNGU090410R Multi-Purpose - .039” R (1.0mm R) •
WNGU090416R Multi-Purpose - .062” R •••
WNGU090404FR-P Grd/Pol for Aluminum - .015” R •
WNGU090408FR-P Grd/Pol for Aluminum - .031” R •
R.015
.093 .187
WNGU09..04
R.020
.093 .187
WNGU09..05
R.03
1
.077
.187
WNGU09..08
R.039
.069 .187
WNGU09..10
R.062
.045 .187
WNGU09..16
.365
.365
.365
.365
.365
WNGU090408R
R.015
.093 .187
WNGU09..04
R.020
.093 .187
WNGU09..05
R.031
.077 .187
WNGU09..08
R.03
9
.069 .187
WNGU09..10
R.062
.045 .187
WNGU09..16
.365
.365
.365
.365
.365
R.015
.093 .187
WNGU09..04
R.020
.093 .187
WNGU09..05
R.031
.077 .187
WNGU09..08
R.039
.069 .187
WNGU09..10
R.06
2
.045
.187
WNGU09..16
.365
.365
.365
.365
.365
WNGU090410R WNGU090416R WNGU090404FR-P
WNGU090408FR-P
R.01
5
.093 .187
WNGU09..04
R.020
.093 .187
WNGU09..05
R.031
.077 .187
WNGU09..08
R.039
.069 .187
WNGU09..10
R.062
.045 .187
WNGU09..16
.365
.365
.365
.365
.365
R.015
.093 .187
WNGU09..04
R.020
.093 .187
WNGU09..05
R.03
1
.077 .187
WNGU09..08
R.039
.069 .187
WNGU09..10
R.062
.045 .187
WNGU09..16
.365
.365
.365
.365
.365
Part Number Application
R.01
5
.514
.086
.265
WNGU13..04
R.031
.078 .265
WNGU13..08
R.062
.047 .265
WNGU13..16
.514
.514
R.015
.514
.086 .265
WNGU13..04
R.03
1
.078
.265
WNGU13..08
R.062
.047 .265
WNGU13..16
.514
.514
WNGU130604R WNGU130608R
Grade
IN2505 IN2510 IN2530 IN2540 IN10K
WNGU130604R Multi-Purpose - .015” R •
WNGU130608R Multi-Purpose - .031” R ••••
WNGU130616R Multi-Purpose - .062” R ••••
WNGU130604FR-P Grd/Pol for Aluminum - .015” R •
WNGU130608FR-P Grd/Pol for Aluminum - .031” R •
R.015
.514
.086 .265
WNGU13..04
R.031
.078 .265
WNGU13..08
R.06
2
.047
.265
WNGU13..16
.514
.514
WNGU130616R
WNGU130604FR-P WNGU130608FR-P
R.01
5
.093 .187
WNGU09..04
R.020
.093 .187
WNGU09..05
R.031
.077 .187
WNGU09..08
R.039
.069 .187
WNGU09..10
R.062
.045 .187
WNGU09..16
.365
.365
.365
.365
.365
R.015
.093 .187
WNGU09..04
R.020
.093 .187
WNGU09..05
R.03
1
.077 .187
WNGU09..08
R.039
.069 .187
WNGU09..10
R.062
.045 .187
WNGU09..16
.365
.365
.365
.365
.365
INSERTS
23
0 DEGREE LEAD EXT. FLUTE SHELL MILL
ChannelSlabbingFacing Coolant
Shoulder
H
L1
D1 K D2
Operating Guidelines on page 93.
25J3P-20030D1R00 2.000 2.0 3.00 0.750 0.31 4 20 SD-06-79
25J3P-20030D1R01 2.000 2.0 3.00 0.750 0.31 3 15 SD-06-79
25J3P-30037D4R00 3.000 3.0 3.75 1.250 0.50 5 40 SD-10-54
25J3P-30050D4R10 3.000 4.0 5.00 1.250 0.50 5 55 SD-10-04
25J3P-40050D5R00 4.000 4.0 5.00 1.500 0.62 5 55 SD-12-79
Cutter Number
D1
Effective
Diameter
L1
Length of
Cut
H
Height
D2
Bore
Diameter
K
Keyway
# of
Effective
Inserts
# of
Total
Inserts
Retention
Bolt
SERIES 25J3P
24
0 DEGREE LEAD EXT. FLUTE END MILL
L3
L2
D2
L1
D1
Operating Guidelines on page 93.
25J3P-20045D1R00 2.000 2.3 4.50 8.50 ICT #50 V-Flange 3 18
25J3P-20062D1R00 2.000 4.0 6.25 10.25 ICT #50 V-Flange 4 44
Cutter Number
D1
Effective
Diameter
L1
Length of
Cut
L2
Ext
Length
L3
Overall
Length
D2
Adaption
# of
Effective
Inserts
# of
Total
Inserts
SDMS
.510
.200
.510
R
SDES
Part Number Application R Indexes
Corner
Grade
IN4005 IN4030 IN4035 IN4015
SDMS130512R-PP Hi-Temp R.047 4 X
SDMS130516R-PP Hi-Temp R.062 4 X X X X
SDES130508N-PF Multi-Purpose Flat Top R.031 4 X X X X
SDES130516N-PF Multi-Purpose Flat Top R.062 4 X X X X
SDES130524N-PF Multi-Purpose Flat Top R.093 4 X X
SDES130532N-PF Multi-Purpose Flat Top R.125 4 X X
SDES130564N-PF* Multi-Purpose Flat Top R.250 2 X X
*Cutter body to be relieved to accommodate large radius.
INSERTS
SM40-100-R0 DS-A00T DS-T156B DT-35-02 DS-T15B1
Insert Screw Driver Handle
HARDWARE
Optional Torque Wrench Optional Insert Driver BladeInsert Driver Blade
.512
.200
R
.512
SERIES 25J3P
End Station Options
SDMS130516R-PP Hi-Temp R.062 4 X X X X
SDES130516N-PF Multi-Purpose Flat Top R.062 4 X X X X
Side Station Options
ChannelSlabbingFacing Coolant
Shoulder
25
Cutter Number
Nominal
Diameter
D1
Overall
Diameter
D2
Bore
Size
K
Keyway
H
Height
Number
of Inserts Coolant
Bolt
Circle SHCS
SHCS w/
Coolant
Thru*
FacingChannelShoulder
0 DEGREE LEAD FACEMILL WITH 8 INDEXES
SERIES DJ6T, DJ5T
DJ6T-20R01 2.000 2.025 0.75 0.31 1.570 5 Yes - SD-06-46 SD-06-89
DJ6T-25R01 2.500 2.523 0.75 0.31 1.570 6 Yes - SD-06-46 SD-06-89
DJ6T-30R01 3.000 3.021 1.00 0.37 1.750 7 Yes - SD-08-46 SD-08-92
DJ6T-40R01 4.000 4.020 1.50 0.62 2.375 8 Yes - SD-12-82 SD-12-99
DJ6T-50R01 5.000 5.018 1.50 0.62 2.375 10 Yes - SD-12-82 SD-12-99
DJ6T-60R01 6.000 6.018 1.50 0.62 2.375 12 No - - -
DJ6T-80R01 8.000 8.016 2.50 1.00 2.375 14 No 4.00 - -
DJ5T-30R01 3.000 3.021 1.00 0.37 1.750 8 Yes - SD-08-46 SD-06-89
DJ5T-40R01 4.000 4.020 1.50 0.62 2.375 10 Yes - SD-12-82 SD-12-99
DJ5T-50R01 5.000 5.018 1.50 0.62 2.375 13 Yes - SD-12-82 SD-12-99
DJ5T-60R01 6.000 6.018 1.50 0.62 2.375 17 No - - -
DJ5T-80R01 8.000 8.016 2.50 1.00 2.375 21 No 4.00 - -
Medium Density
High Density
Operating Guidelines on page 94.
.47
H
D1
D
2
K
.26
SNGU ... N
SNGU ... TN
SNGU ... ANTN
.47
R
a
a
C.26
.47
.26
.47
R
a
a
2º
2º
6.7
12
87˚
90˚
87º
R
90º
.24
.47
26
SM40-100-R0 DS-T15T DT-35-02 DS-T15B1
Insert Screw Driver
HARDWARE
SNGU...N (Only corner) SNGU...TN (Wiper w/R) SNGU...ANTN (Wiper w/chamfer)
Part Number Application
R
Corner
a
Wiper
Grade
IN2510 IN2530 IN2505 IN2540 IN6515
SNGU130604N Positive Geometry .015 - • •
SNGU130608N Positive Geometry .031 - •
SNGU130608TN Positive Geometry .031 w/wiper .047 • • • • •
SNGU130616N Positive Geometry .062 - • • • •
SNGU1306ANTN Positive Geometry 45 x .031 w/wiper .047 • • • •
INSERTS
.47
H
D1
D2
K
.26
SNGU ... N
SNGU ... TN
SNGU ... ANTN
.47
R
a
a
C.26
.47
.26
.47
R
a
a
2º
2º
6.7
12
87˚
90˚
87º
R
90º
.24
.47
.47
H
D1
D2
K
.26
SNGU ... N
SNGU ... TN
SNGU ... ANTN
.47
R
a
a
C.26
.47
.26
.47
R
a
a
2º
2º
6.7
12
87˚
90˚
87º
R
90º
.24
.47
.47
H
D1
D2
K
.26
SNGU ... N
SNGU ... TN
SNGU ... ANTN
.47
R
a
a
C
.26
.47
.26
.47
R
a
a
2º
2º
6.7
12
87˚
90˚
87º
R
90º
.24
.47
Optional Torque Wrench Bit for Torque Driver
IN71N
27
ON6H-15R01 1.500 1.83 4 1.570 0.500 0.250 Yes
ON5H-20R01 2.000 2.33 6 1.570 0.750 0.312 Yes
ON6H-20R01 2.000 2.33 4 1.570 0.750 0.312 Yes
ON6H-25R01 2.500 2.83 6 1.570 0.750 0.312 Yes
ON5H-30R01 3.000 3.33 10 1.750 1.000 0.375 Yes
ON6H-30R01 3.000 3.33 7 1.750 1.000 0.375 Yes
ON5H-40R01 4.000 4.33 12 2.375 1.500 0.625 Yes
ON6H-40R01 4.000 4.33 8 2.375 1.500 0.625 Yes
ON6H-50R01 5.000 5.33 10 2.375 1.500 0.625 Yes
ON5H-60R01 6.000 6.33 18 2.375 1.500 0.625 No
ON6H-60R01 6.000 6.33 12 2.375 1.500 0.625 No
Cutter Number
D1
Effective
Diameter
D3
Overall
Diameter
Number
of Inserts
H
Height
D2
Bore Dia.
K
Keyway Coolant
FacingChamferLead Angle Coolant
SERIES ON5H ON6H
45 DEGREE LEAD FACE MILL (SCREW HELD - 5MM
INSERT) WITH 16 INDEXES
D2
K
.12
.31
D1
D3
45°
H
Operating Guidelines on page 94.
28
ON6H-15R01 SM40-100-10 DS-T15T SD-04-86 -
ON5H-20R01 SM40-100-10 DS-T15T SD-06-46 SD-06-89
ON6H-20R01 SM40-100-10 DS-T15T SD-06-46 SD-06-89
ON6H-25R01 SM40-100-10 DS-T15T SD-06-46 SD-06-89
ON5H-30R01 SM40-100-10 DS-T15T SD-08-46 SD-08-92
ON6H-30R01 SM40-100-10 DS-T15T SD-08-46 SD-08-92
ON5H-40R01 SM40-100-10 DS-T15T SD-12-82 SD-12-99
ON6H-40R01 SM40-100-10 DS-T15T SD-12-82 SD-12-99
ON6H-50R01 SM40-100-10 DS-T15T SD-12-82 SD-12-99
ON5H-60R01 SM40-100-10 DS-T15T - -
ON6H-60R01 SM40-100-10 DS-T15T - -
Screw Driver Retention Bolt (Optional) Coolant Bolt
Part Number Applications
Grade
IN10K IN2010 IN2030 IN2035 IN2505 IN6515 IN70N
ONCU0505ANN SiNi for Iron •
ONCU050520TN Anti-Notch • • •
ONCU0505ANEN Medium, pos. rake angle • • • •
ONCU0505ANFN-P Grd/Pol for Al •
ONCU0505ANTN-W Wiper •
ONCU0505ANTN-HR Positive Geometry • • •
HARDWARE
ONCU0505ANEN ONCU0505ANFN-P ONCU0505ANTN-HR
05 SERIES INSERTS
.202
R.031
.521
.027
wpr
ONCU0505ANTN-W ONCU0505ANN
.212
R.078
.521
.100
.056
ONCU050520TN
.031
wpr
.228
R.03
1
.521 .228
R.031
.522
.031
wpr
.228
R.031
.521
.031
wpr
.214
R.031
.521
.094
wpr
IN6510
29
Part Number Hone Corner Description
ONCU0505ANTN-HR J R.031
MULTI-PURPOSE
Universal insert geometry with landed edge.
Integrated wiper flat for surface finishes between
RA32-63. Whether it's steel, iron or titanium, this is an
excellent first choice.
ONCU0505ANTN-W J R.031
MULTI-PURPOSE WIPER
Wiper Insert with 8 indexes (4RH, 4LH) and longer
wiper flats. When the advance per revolution does
not exceed .094", place one wiper insert in one pocket
to improve your surface finish by about 20 points.
The indentation on the flank marks the edges that
should contact the workpiece. To be married with
ONCU0505ANTN-HR.
ONCU0505ANEN A R.031
KEEN EDGE
This keen, high positive chip former is beneficial
when machining exotics or managing breakout on
the workpiece. Integrated wiper flat produces good
surface finishes.
ONCU0505ANFN-P S R.031
NON-FERROUS
Machining of aluminum and non-ferrous metals is
the target for this up sharp and polished geometry.
Integrated wiper flat produces good surface finishes.
ONCU0505ANN J R.031
SiNi
This 16 edged silicon nitride insert offers the best
productivity when machining iron. Integrated wiper in
place for good surface finishes.
ONCU050520TN A R.078
ANTI-NOTCH
This unique design puts a keen edge at the corner
to diffuse piece part breakout in iron AND adds a
reinforced edge to resist notching between .059-.100
DOC. Large corner radius adds strength for roughing
applications.
Cutter Series: ON5H/ON6H
Insert Series: ONCU05
1.50-6.00 Dia. Range
.12 DOC - 45 Degree Lead
16 x .031”
Int. Wiper
R.031
16 x .031”
Int. Wiper
16 x .031”
Int. Wiper
R.031
.094
Crowned
Wiper
R.031
Indent
16 x .027”
Int. Wiper
R.031
.056 .100
R.078
Reinforced
Edge
R.031
.31
D.O.C.
.12
D.O.C.
05 SERIES INSERTS
30
OP1N-30R01 3.000 3.53 8 1.750 1.000 0.375 NA
OP1N-40R01 4.000 4.53 12 2.375 1.500 0.625 NA
OP1N-50R01 5.000 5.53 15 2.375 1.500 0.625 NA
OP1N-60R01 6.000 6.53 19 2.375 1.500 0.625 NA
OP1N-80L01 8.000 8.53 24 2.375 2.500 1.000 4.00
OP1N-80R01 8.000 8.53 24 2.375 2.500 1.000 4.00
OP1N-10L01 10.000 10.53 30 2.375 2.500 1.000 4.00
OP1N-10R01 10.000 10.53 30 2.375 2.500 1.000 4.00
OP1N-12L01 12.000 12.53 38 2.375 2.500 1.000 4.00, 7.00
OP1N-12R01 12.000 12.53 38 2.375 2.500 1.000 4.00, 7.00
Cutter Number
D1
Effective
Diameter
D3
Overall
Diameter
Number
of Inserts
H
Height
D2
Bore Dia.
K
Keyway
Bolt
Circle
FacingChamferLead Angle
SERIES OP1N
45 DEGREE LEAD FACE MILL (WEDGE HELD - 9MM
INSERT) WITH 16 INDEXES
H
43°
.55
.20
D3 D1
D2
BC
OP1N-30R01 DS-H04T 2M0813-01 SD-08-46 SB080-03
OP1N-40R01 DS-H04T 2M0813-01 SD-12-82 SB080-03
OP1N-50R01 DS-H04T 2M0813-01 SD-12-82 SB080-03
OP1N-60R01 DS-H04T 2M0813-01 SD-12-82 SB080-03
OP1N-80L01 DS-H04T 2M0813-01 - SB080-03
OP1N-80R01 DS-H04T 2M0813-01 - SB080-03
OP1N-10L01 DS-H04T 2M0813-01 - SB080-03
OP1N-10R01 DS-H04T 2M0813-01 - SB080-03
OP1N-12L01 DS-T20T 2M0813-01 - SB080-03
OP1N-12R01 DS-H04T 2M0813-01 - SB080-03
Driver Wedge Retention Bolt Adjusting Screw
HARDWARE
Operating Guidelines on page 94.
31
OP6N-25R01 2.500 3.04 5 1.570 0.750 0.312 NA Yes
OP6N-30R01 3.000 3.54 6 1.750 1.000 0.375 NA Yes
OP6N-40R01 4.000 4.54 7 2.375 1.500 0.625 NA Yes
OP6N-50R01 5.000 5.54 8 2.375 1.500 0.625 NA Yes
OP6N-60R01 6.000 6.54 10 2.375 1.500 0.625 NA No
OP6N-80R01 8.000 8.54 12 2.375 2.500 1.000 4.00 No
OP6N-10R01 10.000 10.54 14 2.375 2.500 1.000 4.00 No
OP6N-12R01 12.000 12.54 16 2.375 2.500 1.000 4.00, 7.00 No
Cutter Number
D1
Effective
Diameter
D3
Overall
Diameter
Number
of Inserts
H
Height
D2
Bore Dia.
K
Keyway
Bolt
Circle Coolant
CoolantFacingChamferLead Angle
SERIES OP6N
45 DEGREE LEAD FACE MILL (SCREW HELD - 9MM
INSERT) WITH 16 INDEXES
H
D1
D3
.20
.55
42°
D2
BC
OP6N-25R01 SM50-130-R0 DS-T20T SD-06-46 SD-06-89
OP6N-30R01 SM50-130-R0 DS-T20T SD-08-46 SD-08-92
OP6N-40R01 SM50-130-R0 DS-T20T SD-12-82 SD-12-99
OP6N-50R01 SM50-130-R0 DS-T20T SD-12-82 SD-12-99
OP6N-60R01 SM50-130-R0 DS-T20T - -
OP6N-80R01 SM50-130-R0 DS-T20T - -
OP6N-10R01 SM50-130-R0 DS-T20T - -
OP6N-12R01 SM50-130-R0 DS-T20T - -
Driver Retention Bolt (Optional) Coolant Bolt
HARDWARE
Operating Guidelines on page 94.
32
ONCU090612FN-P ONCU090612TN-HR ONCU090612TN-W
09 SERIES INSERTS
.031
wpr
.258
R.047
.842
ONCU0906ANFN-WE ONCQ090612TN
.031
wpr
.258
R.047
.842
ONCQ0906ANN
Part Number Applications
Grade
IN10K IN2004 IN2030 IN2035 IN2040 IN2505 IN2510
ONCQ0906ANN SiNi for Iron X
ONCQ090612TN Flat Top X X X
ONCU090630TN Anti-Notch X X
ONCU090612FN-P Grd/Pol for Al X
ONCU090612TN-W Wiper X
ONCU0906ANTN-W Wiper X
ONCU090612TN-HR Multi-Purpose X X X
ONCU0906ANFN-WE Positive Geometry X X X X
ONCU0906ANTN-HR Pos. w/Land X X
IN6510 IN70NIN6515
.031
wiper
.258
R.047
.842
.031
wiper
.258
R.047
.842
.157
wpr
.258
R.047
.849
.031
wiper
.258
.031
chamfer
.842
.031
wpr
.258
.031
chamfer
.842
.152
wpr
.258
.031
chamfer
.842
ONCU0906ANTN-HR ONCU0906ANTN-W
.258
R.120
.842
.157
.090
ONCU090630TN
.258
R.150
.842
ONCU090638TN-HR
33
Part Number Hone Corner Description
ONCU090612TN-HR J R.047 MULTI-PURPOSE
Universal insert with landed edge for machining
steels, iron and hi-temp alloys. Also equipped with
an integrated wiper flat to produce surface finishes
between RA32-63. First choice for most applications.
ONCU090612TN-HR E R.047
ONCU090612TN-W J R.047
MULTI-PURPOSE WIPER
Wiper Insert with 8 indexes (4RH, 4LH) and longer
wiper flats. When the advance per revolution does
not exceed .157", place one wiper insert in one pocket
to improve your surface finish by about 20 points.
The indentation on the flank marks the edges that
should contact the workpiece. To be married with
ONCU090612TN-HR.
ONCU090612FN-P S R.047
NON-FERROUS
Up sharp and pollished insert that targets aluminum
and non-ferrous materials. Integrated wiper in place
for good surface finishes. Also shows good results in
bi-metal with grade IN04S.
ONCQ090612TN A R.047
FLAT TOP
Flat Top geometry with landed edge for heavy duty
roughing. Integrated wiper in place for good surface
finishes. If other positive geometries notch at the DOC,
put this strong edge to work.
ONCQ0906ANN J R.047
SiNi
This 16 edged silicon nitride insert offers the best
productivity when machining iron. Integrated wiper in
place for good surface finishes.
Cutter Series: OP6N RH
Insert Series: ONC_09
2.50-12.00 Dia. Range
.20 DOC
45 Degree Lead
Cutter Series: OP1N RH&LH
Insert Series: ONC_09
3.00-12.00 Dia. Range
.20 DOC
45 Degree Lead
16 x .031”
Int. Wiper
R.047
16 x .031”
Int. Wiper
R.047
16 x .031”
Int. Wiper
R.047
16 x .031”
Int. Wiper
R.047
.157”
Crowned
Wiper
R.047
Indent
.55
D.O.C.
.20
D.O.C.
09 SERIES INSERTS
34
Part Number Hone Corner Description
ONCU0906ANTN-HR J Faceted
FACETED MULTI-PURPOSE
A faceted corner with positive geometry helps avoid
breakout on an iron workpiece. The landed edge adds
strength.
ONCU0906ANTN-W J Faceted
FACETED WIPER
Wiper Insert with 8 indexes (4RH, 4LH) and longer
wiper flats. When the advance per revolution does
not exceed .152", place one wiper insert in one pocket
to improve your surface finish by about 20 points.
The indentation on the flank marks the edges that
should contact the workpiece. To be married with
ONCU0906ANTN-HR.
ONCU0906ANFN-WE A Faceted
KEEN EDGE
This keen, high positive chip former in combination
with a faceted corner offers benefits when challenged
with workpiece breakout. It also performs well in
exotics
ONCU090630TN A R.120
ANTI-NOTCH
This unique design puts a positive edge at the corner
to diffuse piece part breakout in iron AND adds a
reinforced edge to resist notching between .090-.157
DOC. Large corner radius adds strength for roughing
applications.
ONCU090638TN-HR E R.150
POSITIVE ROUGHER
The large corner radius and landed edge make this
insert well suited for roughing applications in steel
and iron
16 x .031”
Int. Wiper
Facets
16 x .031”
Int. Wiper
Facets
16 x R.150
.152”
Crowned
Wiper
Facets
Indent
.090 .157
R.12
16x
Reinforced
Edge
Cutter Series: OP6N RH
Insert Series: ONC_09
2.50-12.00 Dia. Range
.20 DOC
45 Degree Lead
Cutter Series: OP1N RH&LH
Insert Series: ONC_09
3.00-12.00 Dia. Range
.20 DOC
45 Degree Lead
.55
D.O.C.
.20
D.O.C.
09 SERIES INSERTS
35
Cutter Number
D1
Nom. Dia.
L1
Extension
Length
L2
Overall
Length
D2
Shank
Size/Style
Number
of Inserts
Coolant
Thru
Max.
Ramp
Angle
1DG1H-1202781R01 1.250 2.750 5.00 1.250" Weldon 2Yes 3.0
1DG1H-12057S9R01 1.250 4.750 8.00 1.250" Cylindrical 2 Yes 3.0
1DG1H-1503386R01 1.500 3.310 6.00 1.500" Weldon 3Yes 1.7
1DG1H-15073S5R01 1.500 5.727 10.00 1.500" Cylindrical 3 Yes 1.7
CoolantPlungingContourFacingPocketCorkscrewRamping
SERIES 1DG1H
HIGH FEED ENDMILL WITH 6 INDEXES
.078 max. DOC
L1
D1
L2
D2
Operating Guidelines on page 95.
36
SERIES 1DG1H (TOP•ON STYLE)
HIGH FEED MODULAR ENDMILL WITH 6 INDEXES
Cutter Number
D1
Nom. Dia.
Number
of Inserts
L1
Extension
Length
T1
Adaption
Max.
Ramp
Angle
Wrench
Size
L1
T1
.078 max. DOC
D1
1DG1H-12017X8R01 1.250 2 1.75 M16 3 22mm
1DG1H-15017X8R01 1.500 3 1.75 M16 1.75 22mm
CoolantPlungingContourPocketCorkscrewRampingShoulder
Operating Guidelines on page 95.
37
Cutter Number
D1
Effective
Diameter
Number
of Inserts
H
Height
D2
Bore Dia.
K
Keyway
Ramp
Angle
DG6H-20R01 2.000 3 1.570 0.750 0.312 1.0
DG6H-20R02 2.000 4 1.570 0.750 0.312 1.0
DG6H-20R03 2.000 5 1.570 0.750 0.312 1.0
DG6H-25R01 2.500 4 1.570 0.750 0.312 .5
DG6H-30R01 3.000 5 1.750 1.000 0.375 .5
DG6H-30R02 3.000 5 2.000 1.250 0.500 .5
DG6H-40R01 4.000 6 2.375 1.500 0.625 .4
DG6H-60R01 6.000 8 2.375 1.500 0.625 .2
SERIES DG6H
HIGH FEED FACEMILL WITH 6 INDEXES
CoolantPlungingPocketCorkscrewRamping
D2
K
H
D1
.078 max DOC
Operating Guidelines on page 95.
38
DG6H-20R01 SM40-120-20 DS-T15T SD-06-46 SD-06-89
DG6H-20R02 SM40-120-20 DS-T15T SD-06-46 SD-06-89
DG6H-25R01 SM40-120-20 DS-T15T SD-06-46 SD-06-89
DG6H-30R01 SM40-120-20 DS-T15T SD-08-46 SD-08-92
DG6H-30R02 SM40-120-20 DS-T15T SD-10-47 SD-10-99
DG6H-40R01 SM40-120-20 DS-T15T SD-12-82 SD-12-99
DG6H-60R01 SM40-120-20 DS-T15T SD-12-82 SD-12-99
Screw Driver Retention Bolt (Optional) Coolant Bolt
.218
UNEU1205R
Part Number Application
Grade
IN2530 IN2505 IN2540 IN6530
UNEU1205R High-Feed - 0.118” R* • • • •
*Program Radius
INSERTS
HARDWARE
39
Cutter Number
D1
Nom. Dia.
L1
Extension
Length
L2
Overall
Length
L3
Max.
DOC
D2
Shank
Size/Style
Number
of Inserts
Ramp
Angle
1TG1F-06015ULR01 0.625 1.250 4.00 0.027 15.5mm Cyl 2 1.5
1TG1F-06015S6R01 0.625 1.260 4.00 0.027 .625" Cyl 2 1.5
1TG1F-07017UMR01 0.750 1.500 5.00 0.030 18.5mm Cyl 3 1.4
1TG1F-07017UMR02 0.750 1.500 6.25 0.027 18.5mm Cyl 3 1.4
1TG1F-07022S7R01 0.750 2.000 5.00 0.027 .750" Cyl 3 1.4
1TG1F-07032S7R01 0.750 3.000 6.25 0.027 .750" Cyl 3 1.4
1TG1F-08019UNR01 0.875 1.750 7.75 0.039 21.5mm Cyl 3 1.1
1TG1F-10022T5R01 1.000 2.000 7.00 0.039 25mm Cyl 4 .8
1TG1F-10022S1R01 1.000 2.000 10.00 0.039 1.000" Cyl 4 .8
1TG1F-10022T5R02 1.000 2.000 10.00 0.039 25mm Cyl 4 .8
1TG1F-10032S1R01 1.000 3.000 7.00 0.039 1.000" Cyl 4 .8
1TG1F-1203281R01 1.250 3.000 5.50 0.039 1.250" W 5 .6
1TG1F-12050E2R01 1.250 4.750 8.00 0.039 1.250" W 5 .6
1TG1F-15015E2R01 1.500 N/A 6.00 0.039 1.250" W 6 .5
CoolantContourFacingPocketCorkscrewRamping
L1
L2
D2
D1
L3
SERIES 1TG1F
HIGH FEED ENDMILL WITH 4 INDEXES
Operating Guidelines on page 95.
40
Cutter Number
D1
Nom. Dia.
M
Adaption
L1
Extension
Length
L3
Max.
DOC
Number
of Inserts
Wrench
Size
Ramp
Angle
1TG1F-06010X5R01 0.625 M8 0.98 0.027 2 10mm .5
1TG1F-07011X6R01 0.750 M10 1.18 0.027 3 15mm 1.4
1TG1F-10013X7R01 1.000 M12 1.37 0.039 4 17mm .8
1TG1F-12015X8R01 1.250 M16 1.57 0.039 5 22mm .6
1TG1F-15015X8R10 1.500 M16 1.57 0.039 6 22mm .5
ChannelingContourFacingPocketRamping
L1
L3
T1
D1
SERIES 1TG1F (TOP•ON STYLE)
HIGH FEED MODULAR ENDMILL WITH 4 INDEXES
Operating Guidelines on page 95.
41
Cutter Number
D1
Eff. Dia.
Number
of Inserts
H
Height
D2
Bore
Dia.
K
Keyway
Max.
Ramp
Angle
TG1F-20R01 2.000 7 1.968 0.750 0.312 .3
CoolantChannelingContourFacingPocketCorkscrewRamping
D2
K
H
.04 max DOC
D1
SERIES TG1F
HIGH FEED FACEMILL WITH 4 INDEXES
Operating Guidelines on page 95.
42
TG1F/1TG1F SM25-064-00 DS-T08W
Screw Driver
.252
.354 .149
R.07
8
UNLU0603MOTR UNLU0603MOTR-ML UNLU0603MOTR-MM
Part Number Corner Application
Grade
IN2030 IN2035 IN2505 IN2530 IN6530
UNLU0603M0TR 0.078 R High-Feed • • • • •
UNLU0603M0TR-ML 0.078 R High-Feed • • •
UNLU0603M0TR-MM 0.078 R High-Feed • • •
INSERTS
HARDWARE
.252
.354 .149
R.07
8
.252
.354 .149
R.07
8
M MM ML
43
SERIES 15M1P
13MM INSERTED CUTTERS, HIGH FEED
ContourPocketCorkscrewRamping Coolant
Shoulder
15M1P-1202781R01 1.250 2 5.000 1.25 Weldon yes 1.250 0.423 2.750 5.6 1.220 0.533 2.735 4.7
15M1P-12047S9R01 1.250 2 8.000 1.25 Cylindrical yes 1.250 0.423 4.750 5.6 1.220 0.533 4.735 4.7
15M1P-1502786R01 1.500 3 5.410 1.50 Weldon yes 1.500 0.673 2.750 3.1 1.470 0.784 2.735 2.8
15M1P-1505386R01 1.500 3 8.000 1.50 Weldon yes 1.500 0.673 5.340 3.1 1.470 0.784 5.325 2.8
Cutter
Number
Nom.
Dia.
# of
Inserts
L3
OAL
D2
Shank
Style
Coolant
D1
Program
OD Dia.
D5
Effective
Dia.
L2
Ext.
Length
Max.
Ramp
Angle
D1
Program
OD Dia.
D5
Effective
Dia.
L2
Ext.
Length
Max.
Ramp
Angle
SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001,
SDES130515N , SDMS130515R-PH, SDMS130512R-PP SDES1305MPR , SDES1305MPR-001
L3
L2
D1 D5 D2
Operating Guidelines on page 96.
44
SERIES 15M1P (TOP•ON STYLE)
13MM INSERTED CUTTERS, HIGH FEED
ContourPocketCorkscrewRamping Coolant
Shoulder
15M1P-12017X8R01 1.250 2 M16 Yes 1.250 0.423 1.750 5.6 1.220 0.533 1.735 4.7
Cutter
Number
Nom.
Dia. # of Inserts T1
Adaption Coolant
D1
Program
OD Dia.
D5
Effective
Dia.
L2
Ext.
Length
Max.
Ramp
Angle
D1
Program
OD Dia.
D5
Effective
Dia.
L2
Ext.
Length
Max.
Ramp
Angle
SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001,
SDES130515N , SDMS130515R-PH, SDMS130512R-PP SDES1305MPR , SDES1305MPR-001
SERIES 15M1P (TOP•ON STYLE) - METRIC
15M1P032043X8R00 32mm 2 M16 Yes 32mm 11mm 43mm 5.0 31.23mm 13.8mm 42.63mm 4.5
15M1P035043X8R00 35mm 2 M16 Yes 35mm 14.2mm 43mm 4.0 34.23mm 16.81mm 42.63mm 3.5
15M1P040043X8R00 40mm 2 M16 Yes 40mm 19mm 43mm 2.7 39.23mm 21.8mm 1.678mm 2.5
Cutter
Number
Nom.
Dia. # of Inserts T1
Adaption Coolant
D1
Program
OD Dia.
D5
Effective
Dia.
L2
Ext.
Length
Max.
Ramp
Angle
D1
Program
OD Dia.
D5
Effective
Dia.
L2
Ext.
Length
Max.
Ramp
Angle
SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001,
SDES130515N , SDMS130515R-PH, SDMS130512R-PP SDES1305MPR , SDES1305MPR-001
T1
L2
D1 D5
Cutter
Number
15M1P-1202781R01 SM40-100-R0 DS-A00T BLD T15/S7
15M1P-12047S9R01 SM40-100-R0 DS-A00T BLD T15/S7
15M1P-1502786R01 SM40-100-R0 DS-A00T BLD T15/S7
15M1P-1505386R01 SM40-100-R0 DS-A00T BLD T15/S7
Screw Driver
ENDMILL HARDWARE
Driver Bit
Operating Guidelines on page 60.
Operating Guidelines on page 96.
SM40-100-R0 DS-A00T BLD T15/S7
Screw Driver
ENDMILL HARDWARE - METRIC
Driver Bit
45
SERIES 5M_P
13MM INSERTED CUTTERS, HIGH FEED
ContourPocketCorkscrewRamping Coolant
Shoulder
5M5P-20R01 2.000 5 0.750 0.312 yes 2.000 1.170 2.000 1.7 1.970 1.281 1.985 1.5
5M6P-20R01 2.000 4 0.750 0.312 yes 2.000 1.170 2.000 1.7 1.970 1.281 1.985 1.5
5M5P-25R01 2.500 6 0.750 0.312 yes 2.500 1.670 2.000 1.1 2.470 1.781 1.985 1.1
5M6P-25R01 2.500 5 0.750 0.312 yes 2.500 1.670 2.000 1.1 2.470 1.781 1.985 1.1
5M5P-30R01 3.000 8 1.000 0.375 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8
5M6P-30R01 3.000 6 1.000 0.375 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8
5M5P-30R02 3.000 8 1.250 0.500 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8
5M6P-30R02 3.000 6 1.250 0.500 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8
5M5P-40R01 4.000 10 1.500 0.625 yes 4.000 3.170 2.500 0.6 3.970 3.280 2.485 0.6
5M6P-40R01 4.000 8 1.500 0.625 yes 4.000 3.170 2.500 0.6 3.970 3.280 2.485 0.6
5M5P-50R01 5.000 11 1.500 0.625 yes 5.000 4.170 2.500 0.4 4.970 4.280 2.485 0.4
5M6P-50R01 5.000 9 1.500 0.625 yes 5.000 4.170 2.500 0.4 4.970 4.280 2.485 0.4
Cutter
Number
Nom.
Dia.
# of
Inserts
D2
Bore
Dia.
K
Keyway Coolant
D1
Program
OD Dia.
D5
Effective
Dia.
H
Height
Max.
Ramp
Angle
D1
Program
OD Dia.
D5
Effective
Dia.
H
Height
Max.
Ramp
Angle
SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES130515N ,
SDMS130515R-PH, SDMS130512R-PP SDES1305MPR, SDES1305MPR-001
K
H
D5
Positive
Axial Rake
SERIES 5M_P - METRIC
5M5P050R00 50mm 5 22mm 10.4mm Yes 50mm 28.92mm 50mm 1.5 49.237mm 31.74mm 49.627mm 1.5
5M5P052R00 52mm 5 22mm 10.4mm Yes 52mm 30.92mm 50mm 1.5 51.233mm 33.736mm 49.627mm 1.5
5M5P063R00 63mm 6 22mm 10.4mm Yes 63mm 41.9mm 50mm 1 62.23mm 44.72mm 49.63mm 1
5M5P066R00 66mm 6 27mm 12.4mm Yes 66mm 44.89mm 50mm 1 65.23mm 47.72mm 49.63mm 1
5M5P100R00 100mm 9 32mm 14.4mm Yes 100mm 78.91mm 60mm 0.5 99.24mm 81.74mm 59.62mm 0.5
5M6P052R00 52mm 4 22mm 10.4mm Yes 52mm 30.92mm 50mm 1.5 51.233mm 33.736mm 49.627mm 1.5
5M6P063R00 63mm 63mm 41.9mm 50mm 1 62.23mm 44.72mm 49.63mm 1
5M6P080R00 80mm
5 22mm 10.4mm Yes
6 27mm 12.4mm Yes 80mm 58.91mm 50mm 0.5 79.25mm 61.73mm 49.63mm 1
5M6P100R00 100mm 7 32mm 14.4mm Yes 100mm 78.91mm 60mm 0.5 99.24mm 81.74mm 59.62mm 0.5
Cutter
Number
Nom.
Dia.
# of
Inserts
D2
Bore
Dia.
K
Keyway Coolant
D1
Program
OD Dia.
D5
Effective
Dia.
H
Height
Max.
Ramp
Angle
D1
Program
OD Dia.
D5
Effective
Dia.
H
Height
Max.
Ramp
Angle
SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES130515N ,
SDMS130515R-PH, SDMS130512R-PP SDES1305MPR, SDES1305MPR-001
Operating Guidelines on page 96.
Operating Guidelines on page 96.
46
K
H
D5
Positive
Axial Rake
SERIES 5G_M
19MM INSERTED CUTTERS, HIGH FEED
ContourPocketRamping Coolant
Shoulder
Cutter
Number Nom.
Dia.
# of
Inserts
D2
Bore
Dia.
K
Keyway Coolant
D1
Program
OD Dia.
D5
Effective
Dia.
H
Height
Max.
Ramp
Angle
D1
Program
OD Dia.
D5
Effective
Dia.
H
Height
Max.
Ramp
Angle
SDES1906MDR, SDMS1906MDR-PH, SDES190620N,
SDES190620N-001, SDMS190620R-PH SDES1906MPR, SDES1906MPR-001
5G5M-30R01 3.000 6 1.00 0.375 yes 3.000 1.766 2.000 1.6 2.961 1.903 1.981 1.2
5G6M-30R01 3.000 5 1.00 0.375 no 3.000 1.755 2.000 1.6 2.961 1.894 1.981 1.2
5G5M-40R01 4.000 8 1.50 0.625 yes 4.000 2.769 2.500 1.0 3.961 2.906 2.481 0.8
5G6M-40R01 4.000 6 1.50 0.625 no 4.000 2.755 2.500 1.0 3.961 2.894 2.481 0.8
5G5M-50R01 5.000 9 1.50 0.625 yes 5.000 3.759 2.500 1.7 4.961 3.897 2.481 0.6
5G6M-50R01 5.000 7 1.50 0.625 no 5.000 3.755 2.500 0.7 4.961 3.894 2.481 0.6
5G5M-60R01 6.000 10 1.50 0.625 no 6.000 4.757 2.500 0.6 5.961 4.896 2.481 0.4
5G6M-60R01 6.000 8 1.50 0.625 no 6.000 4.755 2.500 0.6 5.961 4.894 2.481 0.4
Cutter
Number
5G5M-30R01 SM60-135-R0 DS-T25T n/a SD-08-47 SD08-C9
5G6M-30R01 SM60-135-R0 DS-T25T n/a SD-08-47 -
5G5M-40R01 SM60-135-R0 DS-T25T n/a SD-12-82 SD12-99
5G6M-40R01 SM60-135-R0 DS-T25T n/a SD-12-82 -
5G5M-50R01 SM60-135-R0 DS-T25T n/a SD-12-82 SD12-99
5G6M-50R01 SM60-135-R0 DS-T25T n/a SD-12-82 -
5G5M-60R01 SM60-135-R0 DS-T25T n/a SD-12-82 -
5G6M-60R01 SM60-135-R0 DS-T25T n/a SD-12-82 -
5M5P-20R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-06-48 SD06-A6
5M6P-20R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-06-48 SD06-A6
5M6P-25R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-06-48 SD06-A6
5M5P-25R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-06-48 SD06-A6
5M5P-30R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-08-47 SD08-C9
5M6P-30R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-08-47 SD08-C9
5M5P-30R02 SM40-100-R0 DS-A00T BLD T15/S7 SD-10-47 SD10-99
5M6P-30R02 SM40-100-R0 DS-A00T BLD T15/S7 SD-10-47 SD10-99
5M5P-40R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-12-82 SD12-99
5M6P-40R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-12-82 SD12-99
5M5P-50R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-12-82 SD12-99
5M6P-50R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-12-82 SD12-99
Screw Driver
FACEMILL HARDWARE
Retention Bolt Coolant Thru Retention Bolt
Driver Bit
Operating Guidelines on page 96.
47
Insert Program
Number Applications Max DOC Corner Radius
Grade
IN2505 IN2530
SDES1305MDR Hi-Feed, Flat Face / Wiper - Facets .078 (2mm) .125 • •
SDES130515N Hi-Feed, Flat Face / Corner Radius .078 (2mm) .125 • •
SDES130515N-001 Hi-Feed, Precision Flat Face / Corner Radius .078 (2mm) .125 • •
SDMS1305MDR-PH Hi-Feed, Pos Precision / Wiper - Facets .078 (2mm) .125 • • • • •
SDMS130515R-PH Hi-Feed, Pos Precision / Corner Radius .078 (2mm) .125 • • • • •
SDES1305MDR-001 Hi-Feed, Precision Flat Face / Wiper - Facets .078 (2mm) .125 • •
SDES1305MPR Hi-Feed, Heavy Duty - Standard .088 (2.24mm) .140 • • • •
SDES1305MPR-001 Hi-Feed, Heavy Duty - Precision .088 (2.24mm) .140 • • • • •
*Note: Please refer to the New Product Announcement for detailed programming information.
13MM INSERTS
SDES1305MDR SDMS1305MDR-PH
SDES1305MPR-001
SDES130515N
SDMS130515R-PH
SDES1305MDR-001
SDES130515N-001
SDES1305MPR
IN4030 IN4035IN4005
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250
.512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250
.512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
Cutter
Number
5M5P050R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74
5M5P052R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74
5M5P063R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74
5M5P066R00 SM40-100-R0 DS-A00T BLDT15/S7 SD07-40
5M5P100R00 SM40-100-R0 DS-A00T BLDT15/S7 SD10-89
5M6P052R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74
5M6P063R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74
5M6P080R00 SM40-100-R0 DS-A00T BLDT15/S7 SD08-A4
5M6P100R00 SM40-100-R0 DS-A00T BLDT15/S7 SD10-89
Screw Driver
FACEMILL HARDWARE - METRIC
Retention BoltDriver Bit
48
Insert Program
Number Applications Max DOC Corner Radius
Grade
IN2505 IN2530
SDES1906MDR Hi-Feed, Flat Face / Wiper - Facets .118 (3mm) .180 • •
SDES190620N Hi-Feed, Flat Face / Corner Radius .118 (3mm) .180 • •
SDES190620N-001 Hi-Feed, Precision Flat Face / Corner Radius .118 (3mm) .180 • •
SDMS1906MDR-PH Hi-Feed, Pos Precision / Wiper - Facets .118 (3mm) .180 • • • • •
SDMS190620R-PH Hi-Feed, Pos Precision / Corner Radius .118 (3mm) .180 • • • • •
SDES1906MPR Hi-Feed, Heavy Duty - Standard .147 (3.7mm) .212 • • • •
SDES1906MPR-001 Hi-Feed, Heavy Duty - Precision .147 (3.7mm) .212 • • • • •
*Note: Please refer to the New Product Announcement for detailed programming information.
19MM INSERTS
SDES1906MDR SDMS1906MDR-PH
SDES1906MPR-001 SDES190620N
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250
.512
.512
.200
.505
.505
.200
SDMS190620R-PH
SDES190620N-001
SDES1906MPR
IN4030 IN4035IN4005
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250
.512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
.746
.746
.250
.742
.742
.250
.512
.512
.200
.748
.748
.250 .512
.512
.200
.505
.505
.200
49
BACKDRAFT PLUNGE CUTTERS
Coolant
Plunge
2°
K
H
D1 .45
Operating Guidelines on page 96.
QHU-20015D1R01 2.000 5 1.570 0.750 0.31 SD-06-46 SD-06-89
QHU-20015D1R02 2.000 4 1.570 0.750 0.31 SD-06-46 SD-06-89
QHU-25015D1R01 2.500 5 1.570 0.750 0.31 SD-06-46 SD-06-89
QHU-30017D3R01 3.000 7 1.750 1.000 0.38 SD-08-46 SD-08-92
QHU-30017D3R02 3.000 5 1.750 1.000 0.38 SD-08-46 SD-08-92
QHU-40023D4R01 4.000 9 2.375 1.500 0.63 SD-12-82 SD-12-99
QHU-40023D4R02 4.000 7 2.375 1.500 0.63 SD-12-82 SD-12-99
Cutter Number
D1
Effective
Diameter
# of
Inserts
H
Height
D2
Bore
Diameter
K
Keyway
Retention
Bolt
Optional
Coolant
Bolt
SERIES QHU
50
SDMS
.510
.200
.510
R
SDES
Part Number Application R Indexes
Corner
Grade
IN4005 IN4030 IN4035 IN4015
SDMS130512R-PP Hi-Temp R.047 4 •
SDMS130516R-PP Hi-Temp R.062 4 • • • •
SDES130508N-PF Multi-Purpose Flat Top R.031 4 • • • •
SDES130516N-PF Multi-Purpose Flat Top R.062 4 • • • •
SDES130524N-PF Multi-Purpose Flat Top R.093 4 • •
SDES130532N-PF Multi-Purpose Flat Top R.125 4 • •
*Cutter body to be relieved to accommodate large radius.
INSERTS
SM40-100-R0 DS-A00T DS-T156B DT-35-02 DS-T15B1
Insert Screw Driver Handle
HARDWARE
Optional Torque Wrench Optional Insert Driver BladeInsert Driver Blade
.512
.200
R
.512
51
DD6H-20R01 2.000 1.252 0.750 1.650 5 0.312 1.2
DD6H-25R01 2.500 1.752 .75 1.650 6 0.312 .80
DD6H-30R01 3.000 2.252 1.000 1.750 7 0.375 .66
DD6H-40R01 4.000 3.252 1.500 2.375 9 0.625 .45
DD6H-50R01 5.000 4.252 1.500 2.375 11 0.625 .20
DD6H-60R01 6.000 5.252 1.500 2.000 13 0.625 .10
Cutter Number
D1
Effective
Diameter
D3
Inner
Diameter
D2
Bore
Diameter
H
Height
# of
Effective
Inserts
Keyway Ramp
Angle
K
H
D1
.065
D3 .050
Wiper Flat
SERIES DD6H
HIGH FEED FACE MILL WITH 8 INDEXES
Coolant ContouringHelical/CorkscrewPocketingRampingChannelingFacing
Operating Guidelines on page 97.
52
SNGU1205ENN
Part Number Program Corner Radius Application
Grade
IN2505 IN2510 IN2530 IN2540 IN6515
SNGU1205ENN R.155 Multi-Purpose • • • • • •
INSERT
DD6H-20R01 SM40-100-R0 DS-A00T DS-T156B SD-06-47 SD-06-89
DD6H-25R01 SM40-100-R0 DS-A00T DS-T156B SD-06-46 SD-06-89
DD6H-30R01 SM40-100-R0 DS-A00T DS-T156B SD-08-46 SD-08-92
DD6H-40R01 SM40-100-R0 DS-A00T DS-T156B SD-12-82 SD-12-99
DD6H-50R01 SM40-100-R0 DS-A00T DS-T156B SD-12-82 SD-12-99
DD6H-60R01 SM40-100-R0 DS-A00T DS-T156B - -
Insert Screw Driver Handle
HARDWARE
Retention Bolt Coolant Bolt (Optional)Insert Driver Blade
wpr
wpr
.250.500
IN2035
53
SERIES 1TJ1Q
Cutter Number
D1
Effective
Diameter
L1
Extension
Length
L2
Overall
Length
L3
Projection
Length
D2
Shank
Size/Style
#
of Inserts
Ramp
Angle
1TJ1Q-1001784R01 1.000 1.75 3.75 1.75 .750 W 2 1.09
1TJ1Q-1001780R01 1.000 1.75 4.00 1.55 1.00 W 2 1.09
1TJ1Q-1003780R01 1.000 3.75 6.00 3.55 1.00 W 2 1.09
1TJ1Q-1201784R01 1.250 1.75 3.75 1.75 .750 W 3 .73
1TJ1Q-1202281R01 1.250 2.25 4.50 2.22 1.25 W 3 .73
1TJ1Q-1204281R01 1.250 4.25 6.50 4.22 1.25 W 3 .73
1TJ1Q-1502281R01 1.500 2.25 4.50 2.25 1.25 W 4 .58
1TJ1Q-2002281R01 2.000 2.25 4.50 2.22 1.25 W 5 .40
ø
ø
.43
ap
D1 D2
L2
L3
L1
CoolantCorkscrew FacingRampChannelShoulder
0 DEGREE LEAD ENDMILL WITH 4 INDEXES
Operating Guidelines on page 97.
54
SERIES 1TJ1Q (TOP•ON STYLE)
Cutter Number
D1
Effective
Diameter
T1
Adaption
L1
Extension
Length
Number
of
Inserts
Wrench
Size
Ramp
Angle
1TJ1Q-10015X7R01 1.000 M12 1.50 2 17mm 1.09
1TJ1Q-12017X8R01 1.250 M16 1.75 3 22mm .73
1TJ1Q-15017X8R01 1.500 M16 1.75 4 22mm .58
CoolantCorkscrew FacingRampChannelShoulder
0 DEGREE LEAD ENDMILL WITH 4 INDEXES
D1
11.1
T1
L
.43
Operating Guidelines on page 97.
55
CoolantFacingCorkscrewRampingShoulder
SERIES TJ5Q, TJ6Q
Cutter Number
D1
Effective
Diameter
#
of Inserts
H
Height
D2
Bore
Diameter
Retention
Bolt
Optional
Coolant
Bolt
K
Keyway
Ramp
Angle
TJ5Q-20R01 2.000 6 1.570 0.75 SD-06-46 SD-06-89 0.31 .40
TJ6Q-20R01 2.000 3 1.570 0.75 SD-06-46 SD-06-89 0.31 .40
TJ6Q-25R01 2.500 6 1.570 0.75 SD-06-46 SD-06-89 0.31 .30
TJ5Q-30R01 3.000 9 1.750 1.00 SD-08-46 SD-08-92 0.38 .25
TJ6Q-30R01 3.000 7 1.750 1.00 SD-08-46 SD-08-92 0.38 .25
TJ5Q-40R01 4.000 11 2.375 1.50 SD-12-82 SD-12-99 0.62 .18
TJ6Q-40R01 4.000 7 2.375 1.50 SD-12-82 SD-12-99 0.62 .18
0 DEGREE LEAD FACEMILL WITH 4 INDEXES
D2
K
H
D1
.43
Operating Guidelines on page 97.
56
ANHU12 SM35-088-10 DS-T10T
Screw
w
.472
R
t
.362
ANHU120604FR-P ANHU120604R ANHU120608FR-P
ANHU120608R ANHU120616R
Part Number Application R w t
Corner Wiper Thick.
Grade
IN10K IN2505 IN2510 IN2530 IN2540
ANHU120604R Multi-Purpose .015" R 0.060 0.338 •
ANHU120608R Multi-Purpose .031" R 0.043 0.338 • • • •
ANHU120616R Multi-Purpose .062" R 0.028 0.338 • •
ANHU120604FR-P Ground/Polished for Alum. .015" R 0.060 0.338 •
ANHU120608FR-P Ground/Polished for Alum. .031" R 0.047 0.338 •
w
.472
R
t
.362 w
.472
R
t
.362
w
.472
R
t
.362 w
.472
R
t
.362
INSERTS
HARDWARE
57
Cutter Number
D1
Nominal
Diameter
L1
Extension
Length
L2
Overall
Length
D2
Shank
Size/Style
Number
of
Inserts
Ramp
Angle
1TJ1N-1202281R01 1.250 2.25 4.50 1.250" Weldon 2 1.2
1TJ1N-1204281R01 1.250 4.25 6.50 1.250" Weldon 2 1.2
1TJ1N-1206281R01 1.250 6.25 8.50 1.250" Weldon 2 1.2
1TJ1N-1502281R01 1.500 2.25 4.50 1.250" Weldon 3 1.1
1TJ1N-1504281R01 1.500 4.25 6.50 1.250" Weldon 3 1.1
1TJ1N-2002281R01 2.000 2.25 4.50 1.250" Weldon 4 1.0
CoolantFacingCorkscrewRampingChannel
Shoulder
SERIES 1TJ1N
0 DEGREE LEAD ENDMILL WITH 4 INDEXES
L2
D1
.59
L1
D2
Operating Guidelines on page 97.
58
Cutter Number
D1
Nom. Dia.
T1
Adaption
L1
Extension
Length
Number
of Inserts
Wrench
Size
Ramp
Angle
1TJ1N-12015X8R01 1.250 M16 1.50 2 22mm 1.2
1TJ1N-15015X8R01 1.500 M16 1.50 3 22mm 1.1
CoolantFacingCorkscrewRampingChannelShoulder
L1
D1
.59
T1
SERIES 1TJ1N (TOP•ON STYLE)
0 DEGREE LEAD ENDMILL WITH 4 INDEXES
Operating Guidelines on page 97.
59
TJ5N-20R01 2.000 4 1.570 0.750 0.312 NA 1.0
TJ6N-20R01 2.000 3 1.570 0.750 0.312 NA 1.0
TJ5N-25R01 2.500 5 1.750 1.000 0.375 NA .60
TJ5N-30R01 3.000 7 1.750 1.000 0.375 NA .50
TJ6N-30R01 3.000 5 1.750 1.000 0.375 NA .50
TJ5N-40R01 4.000 8 2.000 1.500 0.625 NA .35
TJ6N-40R01 4.000 5 2.000 1.500 0.625 NA .35
TJ5N-50R01 5.000 10 2.000 1.500 0.625 NA .25
TJ6N-50R01 5.000 7 2.000 1.500 0.625 NA .25
TJ5N-60R01 6.000 11 2.480 1.500 0.625 NA .15
TJ6N-60R01 6.000 8 2.480 1.500 0.625 NA .15
TJ5N-80R01 8.000 14 2.480 2.500 1.000 4.00 .05
Cutter Number
D1
Nominal
Diameter
Number
of Inserts
H
Height
D2
Bore Dia.
K
Keyway
Bolt
Circle
Diameter
Ramp
Angle
CoolantFacingCorkscrewRampingChannelShoulder
SERIES TJ5N, TJ6N
0 DEGREE LEAD FACEMILL WITH 4 INDEXES
D2
K
H
D1
.43
Operating Guidelines on page 97.
60
1TJ1N SM40-120-20 DS-T15T - -
TJ5N-20R01 SM40-120-20 DS-T15T SD-06-46 SD-06-89
TJ6N-20R01 SM40-120-20 DS-T15T SD-06-46 SD-06-89
TJ5N-25R01 SM40-120-20 DS-T15T SD-08-46 SD-08-92
TJ5N-30R01 SM40-120-20 DS-T15T - -
TJ6N-30R01 SM40-120-20 DS-T15T - -
TJ5N-40R01 SM40-120-20 DS-T15T - -
TJ6N-40R01 SM40-120-20 DS-T15T - -
TJ5N-50R01 SM40-120-20 DS-T15T - -
TJ6N-50R01 SM40-120-20 DS-T15T - -
TJ5N-60R01 SM40-120-20 DS-T15T - -
TJ6N-60R01 SM40-120-20 DS-T15T - -
TJ5N-80R01 SM40-120-20 DS-T15T - -
Screw Retention Bolt (Optional) Coolant Bolt
Part Number Applications Corner
Grade
IN10K IN2510 IN2530 IN2505 IN2540 IN6515
ANHU160704FR-P Ground/Polished for Alum. 0.015” R •
ANHU160704R Multi-Purpose 0.015” R •
ANHU160708FR Hi-Temp/Ti 0.031” R •
ANHU160708FR-P Ground/Polished for Alum. 0.031” R •
ANHU160708R Multi-Purpose 0.031” R • • • • •
ANHU160716R Multi-Purpose 0.062” R • • • •
ZNHU160708R Chip Splitters 0.031” R • •
wpr
.610
R.015
.436
.436
ANHU160704FR-P
wpr
.610
R.01
5
.436
.436
ANHU160704R
wpr
.610
R.03
1
.436
.436
ANHU160708FR
wpr
.610
R.031
.436
.436
ANHU160708FR-P
wpr
.610
R.031
.436
.436
ANHU160708R
wpr
.630
R.062
.414
.433
ANHU160716R
INSERTS
HARDWARE
wpr
.629
R.031
.417
.433
ZNHU160708R
61
Cutter Number
D1
Nominal
Diameter
D3
Overall
Diameter
Number
of Inserts
D2
Bore Dia.
H
Height
K
Keyway
TN1N-20R01 2.000 2.68 4 0.750 1.750 0.312
TN1N-30R01 3.000 3.68 5 1.000 1.750 0.375
TN1N-30R02 3.000 3.68 7 1.000 1.750 0.375
TN1N-40R01 4.000 4.67 6 1.500 2.375 0.625
TN1N-40R02 4.000 4.67 8 1.500 2.375 0.625
TN1N-60R01 6.000 6.67 10 1.500 2.375 0.625
CoolantFacingChamferLead Angle
SERIES TN1N
45 DEGREE LEAD FACEMILL WITH 4 INDEXES
D2
K
H
D1
D3
.31
45°
Operating Guidelines on page 97.
62
Part Number Applications Wiper R
Corner
wpr
.436
R
.418
.529
ANHU1607ANR
Grade
IN2510 IN2530 IN2540
ANHU1607ANR Multi-Purpose .062 0.015” R • • •
SM40-120-20 DS-T15T
Screw
INSERTS
HARDWARE
63
SERIES 15B1B
15B1B02404480R00 24mm(.945) 1.750 2 4.000 1.00 Weldon Yes 2.9 RJLT12
15B1B-1001780R01 1.000 1.750 2 4.500 1.00 Weldon Yes 3.3 RJLT12
15B1B-10020S1R01 1.000 2.000 2 6.000 1.000 Cyl. Yes 3.3 RJLT12
15B1B-1202781R01 1.250 2.750 3 5.000 1.25 Weldon Yes 5.0 RJLT12
15B1B-12020S9R01 1.250 2.000 3 6.000 1.25 Cyl. Yes 5.0 RJLT12
15B1B-1502386R01 1.500 2.340 4 5.000 1.500 Weldon Yes 6.8 RJLT12
15B1B-15020S5R01 1.500 2.000 4 6.000 1.500 Cyl. Yes 6.8 RJLT12
Cutter Number
D1
Nominal
Diameter
L2
Extension
Length
Number
of Inserts
L3
Overall
Length
D2
Shank
Size/Style
Coolant
Through
Max.
Ramp Angle Insert Series
L3
D1
R .236 L2
D2
12MM IC BUTTON CUTTERS
ContourFacingPocketCorkscrewRamping Coolant
Operating Guidelines on page 98.
64
Operating Guidelines on page 98.
SERIES 15B1B (TOP•ON STYLE)
15B1B024044X7R00 24mm(.945) 1.500 M12 2 Yes 2.9 RJLT12 17mm
15B1B-10015X7R01 1.000 1.500 M12 2 Yes 3.3 RJLT12 17mm
15B1B-12015X8R01 1.250 1.500 M16 3 Yes 5.0 RJLT12 22mm
15B1B-15015X8R01 1.500 1.500 M16 3 Yes 6.8 RJLT12 22mm
Cutter Number
D1
Nominal
Diameter
L2
Extension
Length
D2
Thread
Size
Number
of Inserts
Coolant
Through
Max.
Ramp Angle Insert Series Wrench Size
D2
R .236
D1
L2
12MM IC BUTTON CUTTERS
ContourFacingPocketCorkscrewRamping Coolant
65
1A7H-20R01 2.000 0.750 0.236 1.570 5 0.312 Yes 6 RJLT12
1A7H-25R01 2.500 0.750 0.236 1.570 5 0.312 Yes 4 RJLT12
1A7H-30R01 3.000 1.000 0.236 1.750 6 0.375 Yes 3 RJLT12
1A7H-40R01 4.000 1.500 0.236 2.500 7 0.625 Yes 2 RJLT12
1A7H-50R01 5.000 1.500 0.236 2.500 8 0.625 No 1.75 RJLT12
1A7H-60R01 6.000 1.500 0.236 2.500 9 0.625 No 1.5 RJLT12
1A7K-20R01 2.000 0.750 0.315 1.570 4 0.312 Yes 9 RJLT16
1A7K-25R01 2.500 0.750 0.315 1.570 5 0.312 Yes 7 RJLT16
1A7K-30R01 3.000 1.000 0.315 1.750 5 0.375 Yes 5 RJLT16
1A7K-40R01 4.000 1.500 0.315 2.500 7 0.625 Yes 3.75 RJLT16
1A7K-50R01 5.000 1.500 0.315 2.500 7 0.625 No 2.75 RJLT16
1A7K-60R01 6.000 1.500 0.315 2.500 7 0.625 No 2 RJLT16
Cutter Number
D1
Nominal
Diameter
D2
Bore Dia.
L1
Cut Length
H
Height
Number
of Insert
K
Keyway
Coolant
Through
Max. Ramp
Angle Insert Series
SERIES 1A7_
12MM AND 16MM IC BUTTON CUTTERS
ContourFacingPocketCorkscrewRamping Coolant
D2
K
H
D1
L1
Operating Guidelines on page 98.
66
Insert
Number Description d t
Grade
IN2540 IN2505 IN05S
RJLT1204MON Precision, Pos - 6.000 mm R 12mm .189 • • • •
RJLT1204MOTN Standard, Pos - 6.000 mm R 12mm .189 • • • •
RJLW1204MOTN Heavy Duty, Flt - 6.000 mm R 12mm .189 • • •
RJET1204MOFN Grd/Pol for Al - 6.000 mm R 12mm .189 •
RJLT1605MON Precision, Pos - 8.000 mm R 16mm .240 • • •
RJLT1605MOTN Standard, Pos - 8.000 mm R 16mm .240 • • • • •
RJLW1605MOTN Heavy Duty, Flt - 8.000 mm R 16mm .240 • • •
RJET1605MOFN Grd/Pol for Al - 8.000 mm R 16mm .240 •
RJLT...MOTN
INSERTS
IN1030 IN6530 IN2530
RJLT...MON RJLW...MOTN RJET...MOFN
ap
d
t
9º ap
d
t
9º
Cutter Insert
Number Series
1A7H-20R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD06-46 SD-06-89
1A7H-25R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD06-46 SD-06-89
1A7H-30R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD08-46 SD-08-92
1A7H-40R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD-12-82 SD-12-99
1A7H-50R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD-12-82 n/a
1A7H-60R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD-12-82 n/a
1A7K-20R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD06-46 SD-06-89
1A7K-25R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD06-46 SD-06-89
1A7K-30R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD08-46 SD-08-92
1A7K-40R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD-12-82 SD-12-99
1A7K-50R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD-12-82 n/a
1A7K-60R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD-12-82 n/a
15B1B02404480R00 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-1001780R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-10020S1R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-1202781R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-12020S9R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-1502386R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-15020S5R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B024044X7R00 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-10015X7R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-12015X8R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-15015X8R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
Screw
HARDWARE
Retention BoltDriver Bit
67
Operating Guidelines on page 98.
Cutter Number
D1
Nominal
Diameter
L1
Extension
Length
Number
of Inserts
L2
Overall
Length
D2
Shank
Size/Style
1DE1H-1202781R01 1.250 2.750 3 5.000 1.250 Weldon
1DE1H-12022S9R01 1.250 2.250 3 6.000 1.250 Cylindrical
1DE1H-12020S9R01 1.250 2.000 3 9.000 1.250 Cylindrical
1DE1H-1502786R01 1.500 2.750 4 5.410 1.500 Weldon
1DE1H-15022S5R01 1.500 2.250 4 6.000 1.500 Cylindrical
1DE1H-15020S5R01 1.500 2.000 4 9.000 1.500 Cylindrical
SERIES 1DE1H
BUTTON ENDMILL WITH 8-16 INDEXES
D1
Ø D
D1
L1
L1
L2
L
D2
Ø d
L1
T1
D1
D2
H
ap
K
ContourFacingPocketCorkscrewRamping Coolant
68
Operating Guidelines on page 98.
Cutter Number
D1
Nom. Dia.
L1
Extension
Length
T1
Thread
Size
Number
of Inserts
1DE1H-12015X8R01 1.250 1.500 M16 3
1DE1H-15015X8R01 1.500 1.500 M16 4
SERIES 1DE1H (TOP•ON STYLE)
BUTTON ENDMILL WITH 8-16 INDEXES
ContourFacingPocketCorkscrewRamping Coolant
D1
Ø D
D1
L1
L1
L2
L
D2
Ø d
L1
T1
D1
D2
H
ap
K
69
Operating Guidelines on page 98.
Cutter Number
D1
Nominal
Diameter
Number
of Inserts
L1
Max
DOC
H
Height
D2
Bore
Diameter
K
Keyway
DE6H-20R01 2.000 5 .236 1.750 0.750 0.312
DE6H-25R01 2.500 6 .236 1.750 0.750 0.312
DE6H-30R01 3.000 7 .236 1.750 1.000 0.375
SERIES DE6H
BUTTON FACEMILL WITH 8-16 INDEXES
ContourFacingPocketCorkscrewRamping Coolant
D1
Ø D
D1
L1
L1
L2
L
D2
Ø d
L1
T1
D1
D2
H
ap
K
70
Part Number Applications
Grade
IN6530 IN2530 IN2505
RNLU1205MON-M* Standard - 6.000 mm R • • •
RNLU1205MON-S** Serrated - 6.000 mm R • • •
.472
.173
.472
.173
RNLU1205MON-M
.472
.173
.472
.173
RNLU1205MON-S
1DE1H / DE6H SM40-110-00 DS-T15T
Screw Driver
*16 Indexes (Achieved with DOC .070” or less.)
**8 Indexes
INSERTS
HARDWARE
71
Cutter Number
D1
Effective
Diameter
D2
Shank
Size/Style
L1
Extension
L2
Overall
Length
Effective
Cutting
Edge
Insert
Series
SERIES 12A9, 12A5
BALL NOSE ENDMILL
L2
L1D1 D2
ContourPocketCorkscrewRamping
12A5F-03015S8R01 0.375 .375“ Cylindrical 1.50 6.00 2 09
12A5H-05015S4R02 0.500 .500“ Cylindrical 1.50 4.00 2 12
12A5H-05015S4R01 0.500 .500“ Cylindrical 1.50 7.00 2 12
12A5K-06018S6R02 0.625 .625“ Cylindrical 1.88 4.00 2 15
12A5K-06018S6R01 0.625 .625“ Cylindrical 1.88 7.00 2 15
12A5M-07022S7R02 0.750 .750“ Cylindrical 2.25 4.00 2 19
12A5M-07022S7R01 0.750 .750“ Cylindrical 2.25 7.50 2 19
Cutter Number
D1
Effective
Diameter
D2
Shank
Size/Style
L1
Extension
L2
Overall
Length
Effective
Cutting
Edges
Insert
Series
L2
D1 steel D2
L1
brazing carbide
STEEL
CARBIDE
Operating Guidelines on page 99.
12A9F-03017S4R01 0.375 .500“ Cylindrical 1.85 6.00 2 09
12A9H-05019S4R01 0.500 .500“ Cylindrical 1.92 7.00 2 12
12A9K-06015S6R01 0.625 .625“ Cylindrical 1.58 8.00 2 15
12A9M-07018S7R01 0.750 .750“ Cylindrical 1.85 8.00 2 19
12A9R-10018S1R01 1.000 1.000“ Cylindrical 1.81 8.00 2 25
12A9S-12030S9R01 1.250 1.250“ Cylindrical 3.03 11.81 2 31
72
SERIES 12A9 (TOP•ON STYLE)
BALL NOSE ENDMILL
CoolantContourPocketCorkscrewRamping
12A9F-03011X5R01 .375 .510 M8 1.00 2 10mm 09
12A9H-05011X5R01 .500 .510 M8 1.00 2 10mm 12
12A9K-06015X5R01 .625 .510 M8 1.25 2 10mm 15
12A9M-07016X6R01 .750 .710 M10 1.25 2 15mm 19
12A9M-07021X7R01 .750 .830 M12 1.50 2 17mm 25
12A9R-10023X7R01 1.000 .975 M12 1.50 2 17mm 31
12A9R-10023X7R02 1.000 .820 M12 1.50 2
12A9S-12063X8R01 1.250 1.140 M16 2.50 2
Cutter Number
D1
Effective
Diameter
D2
Flange
Diameter
T1
Thread
Size
L1
Extension
Effective
Cutting
Edges
Wrench
Size
Insert
Series
Operating Guidelines on page 99.
L1
D1 M D2
73
HARDWARE
12A9F-03017S4R01 SM30-083-B1 DS-TP10S -
12A9H-05019S4R01 SM40-106-B1 DS-TP15S -
12A9K-06015S6R01 SM50-139-B1 - DS-T20T
12A9M-07018S7R01 SM60-167-B1 - DS-T25T
12A9R-10018S1R01 SM70-210-B1 - DS-T25T
12A9S-12030S9R01 SM80-250-B1 - DS-T30T
12A5F-03015S8R01 SM30-083-B1 DS-TP10S -
12A5H-05015S4R02 SM40-106-B1 DS-TP15S -
12A5H-05015S4R01 SM40-106-B1 DS-TP15S -
12A5K-06018S6R02 SM50-139-B1 - DS-T20T
12A5K-06018S6R01 SM50-139-B1 - DS-T20T
12A5M-07022S7R02 SM60-167-B1 - DS-T25T
12A5M-07022S7R01 SM60-167-B1 - DS-T25T
12A8F-03013S4R01 SM30-083-B1 DS-TP10S -
12A8F-03018S4R01 SM30-083-B1 DS-TP10S -
12A8H-05025S4R01 SM40-106-B1 DS-TP15S -
12A8M-07035S7R01 SM60-167-B1 - DS-T25T
12A9F-03011X5R01 SM30-083-B1 DS-TP10S -
12A9H-05011X5R01 SM40-106-B1 DS-TP15S -
12A9K-06015X5R01 SM50-139-B1 - DS-T20T
12A9M-07016X6R01 SM60-167-B1 - DS-T25T
12A9R-07021X7R01 SM60-167-B1 - DS-T25T
12A9S-10023X7R01 SM70-210-B1 - DS-T25T
12A9R-10023X7R02 SM70-210-B1 - DS-T25T
Screw Driver
SERIES 12A8
BALL NOSE, TAPER STEEL CUTTER BODIES
CoolantContourPocketCorkscrew
12A8F-03013S4R01 0.375 0.500 .34 1.35 3.50 .63 2 09
12A8F-03018S4R01 0.375 0.500 .34 1.88 6.00 .63 2 09
12A8H-05025S4R01 0.500 0.625 .41 2.50 6.00 .75 2 12
12A8M-07035S7R01 0.750 1.000 .67 3.50 7.50 1.00 2 19
Operating Guidelines on page 99.
L1
L3
D1 D2
D3
L2
74
FM SM
Eff. Dia. Part Number Applications R Corner
Grade
IN2005 IN2006 IN05S
0.375 NQHG090200R-FM Ball Nose, coolant through 0.188 • •
0.500 NQHG120300R-FM Ball Nose, coolant through 0.250 • •
0.625 NQHG150400R-FM Ball Nose, coolant through 0.312 • •
0.750 NQHG190500R-FM Ball Nose, coolant through 0.375 • •
1.000 NQHG250600R-FM Ball Nose, coolant through 0.500 • •
1.250 NQHG310700R-FM Ball Nose, coolant through 0.625 • •
0.375 NQHG090200R-SM Ball Nose, coolant through 0.188 • • •
0.500 NQHG120300R-SM Ball Nose, coolant through 0.250 • • •
0.625 NQHG150400R-SM Ball Nose, coolant through 0.312 • •
0.750 NQHG190500R-SM Ball Nose, coolant through 0.375 • • •
1.000 NQHG250600R-SM Ball Nose, coolant through 0.500 • • •
1.250 NQHG310700R-SM Ball Nose, coolant through 0.625 • •
0.375 GQHG090208R01 Backdraft Blade, coolant through 0.031 • •
0.500 GQHG120308R01 Backdraft Blade, coolant through 0.031 • •
0.500 GQHG120316R01 Backdraft Blade, coolant through 0.062 • •
0.625 GQHG150408R01 Backdraft Blade, coolant through 0.031 • •
0.625 GQHG150416R01 Backdraft Blade, coolant through 0.062 • •
0.750 GQHG190508R01 Backdraft Blade, coolant through 0.031 • •
0.750 GQHG190516R01 Backdraft Blade, coolant through 0.062 • •
0.750 GQHG190532R01 Backdraft Blade, coolant through 0.125 • •
1.000 GQHG250608R01 Backdraft Blade, coolant through 0.031 • •
1.000 GQHG250616R01 Backdraft Blade, coolant through 0.062 • •
1.000 GQHG250632R01 Backdraft Blade, coolant through 0.125 • •
NQHG GQHG
R
R
INSERTS
75
Double-sided!
Operating Guidelines on page 99.
2TW7K-1203781R01 1.250 1.250 Weldon 1.50 3.720 6.000 3
2TW7K-1205281R01 1.250 1.250 Weldon 1.50 5.220 7.500 3
2TW7K-1504386R01 1.500 1.500 Weldon 1.80 4.300 7.000 3
2TW7K-1506386R01 1.500 1.500 Weldon 1.80 6.300 9.000 3
2TW7K-2004782R01 2.000 2.000 Weldon 3.30 4.750 8.000 3
2TW7K-2007582R01 2.000 2.000 Weldon 3.30 7.750 11.000 3
Cutter Number
D1
Effective
Diameter
D2
Shank
Size/Style
L1
Length of Cut
L2
Extension
L3
Overall
Length
Effective
Cutting
Edges
SERIES 2TW7K
BALL NOSE ENDMILL, 3 FLUTES
L3
D
2
D1
L2
L1
PlungingPocketingCorkscrewRampingChannelShoulder
76
Cutter Cutter Center Ball Side Ball Side
Dia. Number Station Station Station
Grade
IN2505 IN2530 IN6530
1.250 2TW7K-1203781R01 NCEU320500R (1) NCEU320500R-P (2) DCM323R01 (2) • • •
1.250 2TW7K-1205281R01 NCEU320500R (1) NCEU320500R-P (2) DCM323R01 (2) • • •
1.500 2TW7K-1504386R01 NCEU380600R (1) NCEU380600R-P (2) DCM323R01 (2) • • •
1.500 2TW7K-1506386R01 NCEU380600R (1) NCEU380600R-P (2) DCM323R01 (2) • • •
2.000 2TW7K-2004782R01 NCEU500700R (1) NCEU500700R-P (2) DCM324R01 (4) • • •
2.000 2TW7K-2007582R01 NCEU500700R (1) NCEU500700R-P (2) DCM324R01 (4) • • •
NCEU...R NCEU...R-P DCM
INSERTS
2TW7K-1203781R01 SM40-093-20 DS-T15T
2TW7K-1205281R01 SM40-093-20 DS-T15T
2TW7K-1504386R01 SM40-120-00 DS-T15T
2TW7K-1506386R01 SM40-120-00 DS-T15T
2TW7K-2004782R01 SM50-113-20 DS-T20T
2TW7K-2007582R01 SM50-113-20 DS-T20T
Screw Driver
HARDWARE
77
EF6J-03R01 3.000 5 1.000 2.243 0.038 - 0.380 1.750 Yes DFH324L001
EF6J-04R01 4.000 6 1.500 3.234 0.038 - 0.630 2.500 Yes DFH324L001
EF6J-05R01 5.000 7 1.500 4.237 0.038 - 0.630 2.500 Yes DFH324L001
EF6J-06R01 6.000 9 1.500 5.234 0.038 - 0.630 2.500 Yes DFH324L001
EF6J-08R01 8.000 9 2.500 7.235 0.038 4.000 1.010 2.500 Yes DFH324L001
Cutter Number
D1
Nom.
Diameter
#
Effective
Inserts
D2
Bore
Diameter
D3
Effective
Diameter
Max
DOC
Bolt
Circle
K
Keyway
H
Height
Coolant
Thru
Insert
Series
D2
K
H
D1
.038
SERIES EF6J
FINISHING FACEMILL
Facing
Operating Guidelines on page 100.
78
Insert Corner
Number Configuration Application
Grade
IN2030 IN2505 IN2530 IN4015 IN4030
DFH324L001 4 x .030" R Finishing Facemill • • • • •
INSERTS
EF6J-03R01 SM40-143-H0 DS-T15T SD-08-46 - -
EF6J-04R01 SM40-143-H0 DS-T15T SD-12-82 - -
EF6J-05R01 SM40-143-H0 DS-T15T SD-12-82 - -
EF6J-06R01 SM40-143-H0 DS-T15T SD-12-82 - -
EF6J-08R01 SM40-143-H0 DS-T15T SD-10-70 CZ-0187 SE03-66
Screw Driver Retention Bolt Coolant Plate Coolant Plate Screw
HARDWARE
.571
.315
R.03
DFH324
79
VJ6K-02R01 2.000 5 1.500 0.750 0.32 -
VJ6K-02R02 2.500 6 1.570 1.000 0.38 -
VJ6K-03R01 3.000 8 2.375 1.000 0.38 -
VJ6K-04R01 4.000 9 2.375 1.500 0.63 -
VJ6K-06R01 6.000 13 2.375 1.500 0.63 -
VJ6K-08R01 8.000 16 2.375 2.500 1.00 4.00
Cutter Number
D1
Nom.
Diameter
Number
of
Inserts
H
Height
D2
Bore
Diameter
K
Keyway
Bolt
Circle
H
D2
D1
K
SERIES VJ6K
0 DEGREE LEAD FACEMILL
SlabbingFacingShoulder
Operating Guidelines on page 100.
80
Cutter Corner
Number Configuration Application
Grade
IN2030 IN2530 IN4030
SGM-44R001 8 x .031R Multi-Purpose • • •
.236.476
SGM-44R001
HARDWARE
SM40-120-20 DS-T15T
Screw Driver
INSERTS
HARDWARE
81
3EJ6F-04062AG-01 0.625 4.000 1.250 0.595 2.25 0.312 10 5 DGM315
3EJ6J-04075AG-01 0.750 4.000 1.250 0.720 2.25 0.312 10 5 DGM325
3EJ6M-04100AG-01 1.000 4.000 1.250 0.970 2.25 0.312 8 4 DGM426
3EJ6F-05062AH-01 0.625 5.000 1.500 0.595 2.75 0.375 12 6 DGM315
3EJ6J-05075AH-01 0.750 5.000 1.500 0.720 2.75 0.375 12 6 DGM325
3EJ6M-05100AH-01 1.000 5.000 1.500 0.970 2.75 0.375 10 5 DGM426
3EJ6F-06062AH-01 0.625 6.000 1.500 0.595 3.50 0.375 14 7 DGM315
3EJ6J-06075AH-01 0.750 6.000 1.500 0.720 3.50 0.375 14 7 DGM325
3EJ6M-06100AH-01 1.000 6.000 1.500 0.970 3.50 0.375 12 6 DGM426
3EJ6F-08062AK-01 0.625 8.000 2.000 0.595 3.50 0.500 16 8 DGM315
3EJ6J-08075AK-01 0.750 8.000 2.000 0.720 3.50 0.500 16 8 DGM325
3EJ6M-08100AK-01 1.000 8.000 2.000 0.970 3.50 0.500 14 7 DGM426
3EJ6F-10062AK-01 0.625 10.000 2.000 0.595 3.50 0.500 18 9 DGM315
3EJ6J-10075AK-01 0.750 10.000 2.000 0.720 3.50 0.500 18 9 DGM325
3EJ6M-10100AK-01 1.000 10.000 2.000 0.970 3.50 0.500 16 8 DGM426
Cutter Number
W1
Cutter
Width
D1
Nom.
Diameter
D2
Bore
Diameter
W2
Hub
Width
D3
Hub
Diameter
K
Keyway
Total
No. of
Inserts
No. of
Effective
Inserts
Insert
Series
D3
W1
W2
D2
D1
K
SERIES 3EJ6
HEAVY DUTY AXIAL DRIVE SLOTTER
Slotting
Operating Guidelines on page 101.
82
3EJ6F-0406257R01 0.625 4.000 1.000 1.500 2.00 0.375 10 5 DGM315
3EJ6J-0407557R01 0.750 4.000 1.000 1.500 2.00 0.375 10 5 DGM325
3EJ6M-0410057R01 1.000 4.000 1.000 1.500 2.00 0.375 8 4 DGM426
3EJ6F-0506257R01 0.625 5.000 1.000 1.500 2.75 0.375 12 6 DGM315
3EJ6J-0507557R01 0.750 5.000 1.000 1.500 2.75 0.375 12 6 DGM325
3EJ6M-0510057R01 1.000 5.000 1.000 1.500 2.75 0.375 10 5 DGM426
3EJ6F-0606258R01 0.625 6.000 1.500 2.000 2.75 0.625 14 7 DGM315
3EJ6J-0607558R01 0.750 6.000 1.500 2.000 2.75 0.625 14 7 DGM325
3EJ6M-0610058R01 1.000 6.000 1.500 2.000 3.81 0.625 12 6 DGM426
3EJ6F-0806258R01 0.625 8.000 1.500 2.000 3.81 0.625 16 8 DGM315
3EJ6J-0807558R01 0.750 8.000 1.500 2.000 3.81 0.625 16 8 DGM325
3EJ6M-0810058R01 1.000 8.000 1.500 2.000 3.81 0.625 14 7 DGM426
3EJ6F-1006261R01 0.625 10.000 2.500 2.000 4.87 1.000 18 9 DGM315
3EJ6J-1007561R01 0.750 10.000 2.500 2.000 4.87 1.000 18 9 DGM325
3EJ6M-1010061R01 1.000 10.000 2.500 2.000 4.87 1.000 16 8 DGM426
Cutter Number
W1
Cutter
Width
D1
Nom.
Diameter
D2
Bore
Diameter
W2
Hub
Width
D3
Hub
Diameter
K
Keyway
Total
No. of
Inserts
No. of
Effective
Inserts
Insert
Series
D2
K
D1
D3
W1
W2
SERIES 3EJ6
HEAVY DUTY RADIAL DRIVE SLOTTER
Slotting
Operating Guidelines on page 101.
83
INSERTS
Part Number R Applications
Corner
Grade
IN2505 IN2515 IN2530 IN2540 IN4005 IN4015 IN4030 IN4040
DGM315-001 0.031 R Multi-Purpose • • • • • • • •
DGM315-002 0.062 R Multi-Purpose • • • • • • • •
DGM315-003 0.093 R Multi-Purpose • • • • • • • •
DGM315-004 0.125 R Multi-Purpose • • • • • • • •
DGM325-001 0.031 R Multi-Purpose • • • • • • • •
DGM325-002 0.062 R Multi-Purpose • • • • • • • •
DGM325-003 0.093 R Multi-Purpose • • • • • • • •
DGM325-004 0.125 R Multi-Purpose • • • • • • • •
DGM426-001 0.031 R Multi-Purpose • • • • • • • •
DGM426-002 0.062 R Multi-Purpose • • • • • • • •
DGM426-003 0.093 R Multi-Purpose • • • • • • • •
DGM426-004 0.125 R Multi-Purpose • • • • • • • •
.461
R
.413
.315
DGM315
.494
R
.500
.315
DGM325
.574
R
.591
.375
DGM426
84
DGM315 SM40-143-H0 DS-T15T
DGM325 SM40-143-H0 DS-T15T
DGM426 SM50-160-10 DS-T20T
Screw Driver
HARDWARE
85
Operating Guidelines on page 101.
3VJ5V-03012AF-01 0.125 3.000 1.000 0.375 1.560 0.250 10 5 IEE211-001
3VJ5V-04012AF-01 0.125 4.000 1.000 0.375 1.750 0.250 14 7 IEE211-001
3VJ5V-03015AF-01 0.156 3.000 1.000 0.375 1.560 0.250 10 5 IEE311-001
3VJ5V-04015AF-01 0.156 4.000 1.000 0.375 1.750 0.250 12 6 IEE311-001
3VJ5V-06015AG-01 0.156 6.000 1.250 0.375 1.870 0.312 18 9 IEE311-001
3VJ5V-03018AF-01 0.187 3.000 1.000 0.375 1.560 0.250 10 5 IEE312-001
3VJ5V-04018AF-01 0.187 4.000 1.000 0.375 1.750 0.250 12 6 IEE312-001
3VJ5V-05018AG-01 0.187 5.000 1.250 0.375 1.870 0.312 14 7 IEE312-001
3VJ5V-06018AG-01 0.187 6.000 1.250 0.375 1.870 0.312 18 9 IEE312-001
3VJ5V-04025AF-01 0.250 4.000 1.000 0.375 1.750 0.250 10 5 IXE412-001
3VJ5V-05025AF-01 0.250 5.000 1.000 0.375 1.870 0.250 12 6 IXE412-001
3VJ5V-06025AG-01 0.250 6.000 1.250 0.375 1.870 0.312 14 7 IXE412-001
3VJ5V-08025AH-01 0.250 8.000 1.500 0.375 2.750 0.375 18 9 IXE412-001
3VJ5V-04031AG-01 0.312 4.000 1.250 0.375 1.870 0.312 10 5 IXE413-001
3VJ5V-05031AG-01 0.312 5.000 1.250 0.375 1.870 0.312 12 6 IXE413-001
3VJ5V-06031AG-01 0.312 6.000 1.250 0.375 1.870 0.312 14 7 IXE413-001
3VJ5V-08031AH-01 0.312 8.000 1.500 0.375 2.750 0.375 18 9 IXE413-001
3VJ5V-04037AG-01 0.375 4.000 1.250 0.345 1.870 0.312 10 5 IXE414-001
3VJ5V-06037AG-01 0.375 6.000 1.250 0.345 1.870 0.312 14 7 IXE414-001
3VJ5V-08037AH-01 0.375 8.000 1.500 0.345 2.750 0.375 18 9 IXE414-001
Cutter Number
W1
Cutter
Width
D1
Nom.
Diameter
D2
Bore
Diameter
W2
Hub
Width
D3
Hub
Diameter
K
Keyway
Total
# of Inserts
# of
Effective
Inserts
Insert
Series
D2
D1
W1
K
D3
W2
SERIES 3VJ5V
AXIAL DRIVE SLOTTER
Slotting
86
Operating Guidelines on page 101.
Cutter Number
W1
Cutter
Width
D1
Nom.
Diameter
D2
Bore
Diameter
W2
Hub
Width
D3
Hub
Diameter
K
Keyway
Total
# of Inserts
# of
Effective
Inserts
Insert
Series
D2
D1
W1
K
D3
W2
SERIES 3VJ5V
RADIAL DRIVE SLOTTER
Slotting
3VJ5V-02012D1R01 0.125 2.500 0.750 1.375 1.180 0.312 8 4 IEE211-001
3VJ5V-03012D1R01 0.125 3.000 0.750 1.500 1.500 0.312 10 5 IEE211-001
3VJ5V-04012D3R01 0.125 4.000 1.000 1.500 1.750 0.375 14 7 IEE211-001
3VJ5V-02015D1R01 0.156 2.500 0.750 1.375 1.180 0.312 8 4 IEE311-001
3VJ5V-03015D1R01 0.156 3.000 0.750 1.500 1.500 0.312 10 5 IEE311-001
3VJ5V-04015D3R01 0.156 4.000 1.000 1.500 1.750 0.375 12 6 IEE311-001
3VJ5V-0601558R01 0.156 6.000 1.500 2.000 3.070 0.625 18 9 IEE311-001
3VJ5V-02018D1R01 0.187 2.500 0.750 1.375 1.180 0.312 8 4 IEE312-001
3VJ5V-03018D1R01 0.187 3.000 0.750 1.500 1.500 0.375 10 5 IEE312-001
3VJ5V-04018D3R01 0.187 4.000 1.000 1.500 1.750 0.375 12 6 IEE312-001
3VJ5V-05018D3R01 0.187 5.000 1.000 1.500 2.250 0.375 14 7 IEE312-001
3VJ5V-0601858R01 0.187 6.000 1.500 2.000 3.070 0.625 18 9 IEE312-001
3VJ5V-02025D1R01 0.250 2.500 0.750 1.500 1.180 0.312 6 3 IXE412-001
3VJ5V-03025D1R01 0.250 3.000 0.750 1.500 1.500 0.312 8 4 IXE412-001
3VJ5V-04025D3R01 0.250 4.000 1.000 1.500 1.750 0.312 10 5 IXE412-001
3VJ5V-05025D3R01 0.250 5.000 1.000 1.500 2.250 0.375 12 6 IXE412-001
3VJ5V-0602558R01 0.250 6.000 1.500 2.000 3.070 0.625 14 7 IXE412-001
3VJ5V-04031D3R01 0.312 4.000 1.000 1.500 1.750 0.375 10 5 IXE413-001
3VJ5V-0603158R01 0.312 6.000 1.500 2.000 3.070 0.625 14 7 IXE413-001
3VJ5V-0803158R01 0.312 8.000 1.500 2.000 3.800 0.625 18 9 IXE413-001
3VJ5V-04037D3R01 0.375 4.000 1.000 1.500 1.750 0.375 10 5 IXE414-001
3VJ5V-05037D3R01 0.375 5.000 1.000 1.500 2.250 0.375 12 6 IXE414-001
3VJ5V-0603758R01 0.375 6.000 1.500 2.000 3.070 0.625 14 7 IXE414-001
3VJ5V-0803758R01 0.375 8.000 1.500 2.000 3.800 0.625 18 9 IXE414-001
87
Insert Corner
Number Configuration Application
Grade
IN2505 IN2515 IN2530 IN4005 IN4015 IN4030
IEE211-001 4 x .015" R Multi-Purpose • • • •
IEE311-001 4 x .015" R Multi-Purpose • • • • • •
IEE311-002 4 x .031" R Multi-Purpose • • • • • •
IEE312-001 4 x .015" R Multi-Purpose • • • • • •
IEE312-002 4 x .031" R Multi-Purpose • • • • • •
IXE412-001 4 x .015" R Multi-Purpose • • • • • •
IXE412-002 4 x .031" R Multi-Purpose • • • • • •
IXE412-003 4 x .062" R Multi-Purpose • • • • • •
IXE413-001 4 x .015" R Multi-Purpose • • • • • •
IXE413-002 4 x .031" R Multi-Purpose • • • • • •
IXE413-003 4 x .062" R Multi-Purpose • • • • • •
IXE414-001 4 x .015" R Multi-Purpose • • • • • •
IXE414-002 4 x .031" R Multi-Purpose • • • • • •
IXE414-003 4 x .062" R Multi-Purpose • • • • • •
.310
.070
IEE211-00_
.468
.092
IEE311-00_ IEE312-00_
.553
.159
IXE412-00_
.553
.197
IXE413-00_ IXE414-00_
INSERTS
.553
.236
.468
.124
88
IEE211 SM25-025-80 DS-T06F M2.5 x .45MM x 2.5MM
IEE311 SM35-034-50 DS-T09W M3.5 x .60MM x 3.4MM
IEE312 SM35-042-50 DS-T09W M3.5 x .60MM x 4.2MM
IXE412 SM40-055-50 DS-T15T M4.0 x .70MM x 5.5MM
IXE413 SM40-070-50 DS-T15T M4.0 x .70MM x 7.0MM
IXE414 SM40-080-50 DS-T15T M4.0 x .70MM x 8.0MM
Screw Driver
HARDWARE
89
HiPos + - 12mm I.C. - Series 12S1X
Brinnell
Hardness SFM Feed per
Insert
IN10K
IN2005/2505
IN2510
IN1030
IN2530
IN2040/2540
Material Coolant
Aluminum 6061-T6, 7075-T6, 2024 - 1500-8000 .004 - .010 1 3 2 Yes
Cast Iron Gray 150 - 250 300 - 1000 .004 - .010 2 1 No
Nodular 300 - 600
Steel
Low Carbon 1018, 8620 100 - 250 400 - 1000 .004 - .010 2 1 1* 3
No
High Carbon F-6180 250 - 400 350 - 500 .004 - .008
3 1 1* 2Alloyed Steel 4140, 4340 150 - 300 300 - 700 .004 - .010
Tool Steel A-6, D-1, D-2 Up to 300
Stainless Steel
300 Series, 304, 316 - 300 - 700
.004 - .010 2 1 1* 3
May not be
required at high
speeds
400 Series, 15-5 PH, 17-4 PH - 400 - 900
13-8 PH - 200 - 400 Yes
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy, Waspalloy - 75-120 .003 - .006 2 3 1 1* Yes
Titanium 6AL-4V, TI-10-2-3, TI-5553 - 100 - 150 .005 - .008 2 1 1 Yes
HiPos + - 18mm I.C. - Series 12S1E Brinnell
Hardness SFM Feed per
Insert
IN10K
IN2005/2505
IN2510
IN1030
IN2530
IN2040/2540
Material Coolant
Aluminum 6061-T6, 7075-T6, 2024 - 1500-8000 .004 - .018 1 3 2 Yes
Cast Iron Gray 150 - 250 300 - 1000 .004 - .018 2 No
Nodular 300 - 600
Steel
Low Carbon 1018, 8620 100 - 250 400 - 1000 .004 - .018 2 1 1* 3
No
High Carbon F-6180 250 - 400 350 - 500 .004 - .015
3 1 1* 2Alloyed Steel 4140, 4340 150 - 300 300 - 700 .004 - .018
Tool Steel A-6, D-1, D-2 Up to 300
Stainless Steel
300 Series, 304, 316 - 300 - 700
.004 - .018 2 3 1 1* May not be
required at high
speeds
400 Series, 15-5 PH, 17-4 PH - 400 - 900
13-8 PH - 200 - 400
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy, Waspalloy - 75-120 .003 - .006 1 3 2 2 Yes
Titanium 6AL-4V, TI-10-2-3, TI-5553 - 100 - 150 .005 - .008 2 1 1 Yes
90
HiPos Trio - 6mm I.C. - Series 1KJ1D, 1KV1D, KJ5D, KJ6D
IN10K
IN2505
IN2510
IN2530
IN2540
Coolant
Material Brinnell
Hardness SFM Feed per Insert
Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .003 - .006 1 Yes
Cast Iron Gray 150 - 250 500 - 1200 .002 - .006 2 1 No
Nodular 400 - 800
Steel
Low Carbon 1018, 8620 150 - 250 600 - 1200 .002 - .006
2 1 3 No
High Carbon F-6180,
Nitralloy 52100 250 - 400 400 - 600
.002 .005Alloyed Steel 4140, 4340, 6150 150 - 300
400 - 800
Tool Steel A-6,
D-1, D-2, P20 Up to 300
Stainless
Steel
300 Series, 304, 316 - 400 - 800
.002 - .005 2 1 3
May not be
required at
high speeds
400 Series 15-5 PH, 17-4 PH Up to 320 500 - 1000
13-8 PH - 200 - 400 Yes
Nickel
Alloys Inconel 600, 706, 718, 903,
Hastelloy, Waspalloy - 75-120 .002 - .004 2 3 1 Yes
Titanium 6AL-4V - 100 - 150 .002 - .005 2 1 Yes
HiPos Trio - 10mm I.C. - Series 1KJ1G, KJ5G, KJ6G
IN10K
IN2505
IN2510
IN2530
IN2540
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1
Cast Iron Gray 150 - 250 300 - 1000 .004 - .008 2 1 No
Nodular 300 - 600
Steel
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .008
213 No
High Carbon F-6180, Nitralloy
52100 250 - 400 350 - 500 .004 - .006
Alloyed Steel 4140, 4340,
6150 150 - 300 300 - 700
.004 - .008
Tool Steel A-6,
D-1, D-2, P20 Up to 300
Stainless
Steel
300 Series, 304, 316 - 300 - 700
.004 - .006 2 1 3
May not be
required at
high speeds
400 Series 15-5 PH, 17-4 PH Up to 320 400 - 900
13-8 PH - 200 - 400 Yes
Nickel
Alloys Inconel 600, 706, 718, 903,
Hastelloy, Waspalloy - 75-120 .003 - .005 2 3 1 Yes
Titanium 6AL-4V - 100 - 150 .005 - .005 2 1 Yes
91
HiPos Trio - 13mm I.C. - Series 1KJ1P, KJ5P, KJ6P
IN10K
IN2505
IN2510
IN2530
IN2540
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1
Cast Iron Gray 150 - 250 300 - 1000 .004 - .010 2 1 No
Nodular 300 - 600
Steel
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .010
2 1 3 No
High Carbon F-6180,
Nitralloy 52100 250 - 400 350 - 500 .004 - .008
Alloyed Steel 4140, 4340, 6150 150 - 300
300 - 700 .004 - .010
Tool Steel A-6,
D-1, D-2, P20 Up to 300
Stainless
Steel
300 Series, 304, 316 - 300 - 700
.004 - .008 2 1
May not be
required at
high speeds
400 Series 15-5 PH, 17-4 PH Up to 320 400 - 900
13-8 PH - 200 - 400 Yes
Nickel
Alloys Inconel 600, 706, 718, 903,
Hastelloy, Waspalloy - 75-120 .003 - .006 2 3 1 Yes
Titanium 6AL-4V - 100 - 150 .005 - .006 2 1 Yes
DiPos Hexa - Series 1DJ1F, DJ5F, 1DJ1P, DJ5P, DJ6P
IN10K
IN2505
IN2510
IN2530
IN2540
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 6061 T6, 7075 T6, 2024 - 1500-8000 .004 - .010 1
Cast Iron Gray 150 - 250 300 - 1000 .004 - .010 2 1 No
Nodular 300 - 600
Steel
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .010
2 1 3 No
High Carbon F-6180,
Nitralloy 52100 250 - 400 350 - 500 .004 - .008
Alloyed Steel 4140, 4340, 6150 150 - 300
300 - 700 .004 - .010
Tool Steel A-6,
D-1, D-2, P20 Up to 300
Stainless
Steel
300 Series, 304, 316 - 300 - 700
.004 - .010 2 1
May not be
required at
high speeds
400 Series 15-5 PH, 17-4 PH Up to 320 400 - 900
13-8 PH - 200 - 400 Yes
Nickel
Alloys Inconel 600, 706, 718, 903,
Hastelloy, Waspalloy - 75-120 .003 - .006 2 1 Yes
Titanium 6AL-4V - 100 - 150 .005 - .008 2 1 Yes
92
4.00 Diameter
3.00 Diameter
Feed Rate (APT)
2.50 Diameter
2.00 Diameter
STARTING FEED RATE GUIDELINES FOR EXTENDED FLUTE MILL BASED ON WIDTH OF CUT
Material Material Specification Radial WOC
Aluminum
7075 - T6, 6061 - T6, 2024
0.02 0.050 0.060 0.070 0.080
Diameter / 8 0.015 0.015 0.015 0.015
Diameter / 4 0.012 0.012 0.012 0.012
Diameter / 2 0.010 0.010 0.010 0.010
Cast Iron
Gray / Nodular
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
Diameter / 4 0.007 0.008 0.008 0.008
Diameter / 2 0.006 0.006 0.006 0.006
Low / Med Carbon 1018, 1045, 8620
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
Diameter / 4 0.007 0.008 0.008 0.008
Steel Diameter / 2 0.006 0.006 0.006 0.006
Alloyed Steel, 4140, 4340,
0.02 0.030 0.042 0.049 0.056
Tool Steel A-6, D-1, D-2
Diameter / 8 0.008 0.009 0.009 0.009
Diameter / 4 0.006 0.007 0.007 0.007
Diameter / 2 0.005 0.005 0.005 0.005
300 Series, 304, 316, 13-8PH
0.02 0.030 0.042 0.049 0.056
Diameter / 8 0.008 0.009 0.009 0.009
Diameter / 4 0.006 0.007 0.007 0.007
Stainless Steel Diameter / 2 0.005 0.005 0.005 0.005
400 Series 15-5PH, 17-4PH
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
Diameter / 4 0.007 0.008 0.008 0.008
Diameter / 2 0.006 0.006 0.006 0.006
Nickel Alloys & Titanium
0.02 0.030 0.042 0.049 0.056
Inconel, Hastelloy, Diameter / 8 0.008 0.009 0.009 0.009
Waspalloy, 6AL-4V Diameter / 4 0.006 0.007 0.007 0.007
Diameter / 2 0.005 0.005 0.005 0.005
Hi-Quad Long Edge Cutters - Series 25J3P
IN4005
IN4030
IN4035
IN4015
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 6061 T6, 7075 T6, 2024 - 1000 - 5000 .004 - .018 1 Yes
Cast Iron Gray 150 - 250 300 - 800 .004 - .010 2 1 No
Nodular 300 - 500
Steel
Low Carbon 1018, 8620 100 - 250 400 - 800 .004 - .010
3 2 1 No
High Carbon F-6180 250 - 400 350 - 500 .004 - .008
Alloyed Steel 4140, 4340 150 - 300 300 - 600 .004 - .010
Tool Steel A-6, D-1, D-2 Up to 300
Stainless
Steel
300 Series, 304, 316 - 300 - 450
.004 - .010 3 2 1
May not be
required at
high speeds
400 Series 15-5 PH Up to 320 350 - 500
13-8 PH - 200 - 400 Yes
Nickel
Alloys Inconel, Hastelloy, Waspalloy - 65-110 .003 - .006 3 2 1 Yes
Titanium 6AL-4V - 90 - 120 .005 - .008 3 2 1 Yes
93
IsoPlus - Series DJ6T, DJ5T
IN2510
IN2530
IN2505
IN2540
IN6515
IN71N
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 7075 - T6, 6061 - T6, 2024 - 1500-10000 .006-.012 1 Yes
Cast Iron
Gray
150-250
500-1000 .008-.010 1 2
No
1800+ .005-.008 1
Nodular 400-800 .007-.009 2 1
1500+ .004-.007 1
Steel
Low Carbon 1018, 8620 100-250 400-1000
.006-.010 1 3 2 No
High Carbon F-6180 250-400 400-800
Alloyed Steel 4140, 4340 150-300 300-700
Tool Steel A-6, D-1, D-2 Up to 300 300-500
Stainless Steel
300 Series, 304, 316 - 300-700
.005-.008 1 2
May not be
required at
high speeds
400 Series 15-5 PH Up to 320 400-700
13-8 PH - 200-400 Yes
Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .003-.006 2 1 Yes
Titanium 6AL-4V - 100-150 .004-.007 1 2 Yes
OctoPlus - Series ON5H, ON6H, OP6N
IN10K
IN2004
IN2005/2505
IN2030
IN2035
IN2040
IN6510/2510
IN6515
IN70N
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 7075 - T6, 6061 - T6, 2024 - 1500-10000 .006-.012 1 Yes
Cast Iron
Gray
150-250
500-1000 .008-.016 3 1 2
No
1800+ .005-.008 1
Nodular 400-800 .007-.014 3 2 1
1500+ .004-.007 1
Steel
Low Carbon 1018, 8620 100-250 400-1000 .006-.015
2 1 3 No
High Carbon F-6180 250-400 400-800
.006-.012Alloyed Steel 4140, 4340 150-300 300-700
Tool Steel A-6, D-1, D-2 Up to 300 300-500
Stainless Steel
300 Series, 304, 316 - 300-700
.005-.009 3 2 1 4
May not be
required at
high speeds
400 Series 15-5 PH Up to 320 400-700
13-8 PH - 200-400 Yes
Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .003-.006 1 3 2 Yes
Titanium 6AL-4V - 100-150 .004-.007 3 1 2 Yes
94
FormMaster F - Series 1DG1H, DG6H
IN2030
IN2505
IN2540
IN6530
Material Brinnell
Hardness SFM Feed per Insert Coolant
Steel
Mild 1018 - 1045 125 - 425 300 - 650 .035 - .157
1
NoLow Alloy 4140, 8620, 4340 150 - 425 1 1 3 4
Med Alloy P20, S7, H13, O1, A2 300 - 700
Stainless
Steel
Free Machining 303, 416
150 - 425 200 - 550 .030 - .100 1 2 3 4 No
300 Series 304, 310, 316
400 Series 410, 420, 15-5PH, 17-4 PH
PH Series 13-8
Hardened Steel ALL - 200 - 400 .030 - .075 1 2 No
HiFeedMini - Series 1TG1F, TG1F
IN2030
IN2505
IN2540
IN6530
Material Brinnell
Hardness SFM Feed per Insert Coolant
Steel
Mild 1018 - 1045 125 - 425 500 - 1100 .010 - .035 1 2 2
No
Low Alloy 4140, 8620, 4340 150 - 425 400 - 1000 .008 - .018 1 3 2 4
Med Alloy P20, S7, H13, O1, A2 150 - 425 300 - 900
High Alloy A7-D2 200 - 425 300 - 600 .005 - .015 1 2 3
Stainless
Steel
Free Machining 303, 416 150 - 425 300 - 800 .010 - .030
2 1 3 No
300 Series 304, 310, 316 150 - 425 200 - 600 .005 - .015400 Series 410, 420, 15-5PH, 17-4 PH 150 - 425
PH Series 13-8 150 - 425 200 - 500
Hardened Steel ALL - 200 - 400 .002 - .010 1 2 3 No
95
HiQuad Plungers - Series QHU, 5J1P
IN4005
IN4030
IN4035
IN4015
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1 Yes
Cast Iron Gray 150 - 250 250 - 800 .005 - .012 2 1 No
Nodular 200 - 800
Steel
Low Carbon 1018, 8620 100 - 250 250 - 800 .004 - .012
2 1 No
High Carbon F-6180 250 - 400 200 - 700
.005 - .012Alloyed Steel 4140, 4340 150 - 300 250 - 700
Tool Steel A-6, D-1, D-2 Up to 300
Stainless
Steel
300 Series, 304, 316 - 250 - 600 .004 - .008
321
May not be
required at
high speeds
400 Series 15-5 PH Up to 320 300 - 700 .005 - .010
13-8 PH - 200 - 250 .004 - .008 Yes
Nickel
Alloys Inconel, Hastelloy, Waspalloy - 75-120 .004 - .008 3 2 1 Yes
Titanium 6AL-4V - 100 - 150 .004 - .008 3 2 1 Yes
HiQuadF - Series 15M1P, 5M_P, 5G_M
IN2505
IN2530
IN4005
IN4030
IN4035
Coolant
Material Brinnell
Hardness SFM Feed per Insert
Steel
Mild 1018-1045 125-425 300-650 .025-.115
2 1 3 NO
Low Alloy 4140, 8620, 4340 150-425 2 1 3 NO
Med Alloy P20, S7, H13, O1, A2 300-700 2 3 1 3 NO
Stainless Steel
Free Machining 303, 416
150-425 220-550 .025-.110
53412 NO
300 Series 304, 310, 316 5 3 4 1 2 NO
400 Series 410, 420, 15-5PH, 17-4 PH 5 3 4 1 2 YES
PH Series 13-8 5 3 4 1 2 YES
Hardened Steel ALL - 200-400 .030-.050 2 1 3 NO
Titanium 6AL-4V - 90-200 .030-.060 5 3 4 1 2 YES
Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating
parameters are influenced by many machining variables. These variables may cause for reductions in feeds and speed or dramatic increases. Additionally, DOC and WOC
may need to be revised to optimize the tools performance.
96
DiPos TETRA - Series 1TJ1Q, TJ5Q, TJ6Q, 1TJ1N, TJ5N, TJ6N, TN1N
IN10K
IN2505
IN2510
IN2530
IN2540
IN6515
Material Brinnell
Hardness SFM Feed per
Insert Coolant
Aluminum 6061-T6, 7075-T6, 2024 - 1500 - 8000 .004 - .018 1 Yes
Cast Iron Gray 150 - 250 300 - 1000 .004 - .009 3 1 2 No
Nodular 300 - 600 3 2 1
Steel
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .009
2 1 3 No
High Carbon F-6180,
Nitralloy 52100 250 - 400 350 - 500 .004 - .007
Alloyed Steel 4140, 4340, 6150 150 - 300
300 - 700 .004 - .009
Tool Steel A-6,
D-1, D-2, P20 Up to 300
Stainless
Steel
300 Series, 304, 316 - 300 - 550
.004 - .009 2 1 3
May not be
required at
high speeds
400 Series 15-5 PH, 17-4 PH Up to 320 350 - 600
13-8 PH - 200 - 400 Yes
Nickel
Alloys Inconel 600, 706, 718, 903,
Hastelloy, Waspalloy - 75-120 .003 - .006 2 1 Yes
Titanium 6AL-4V - 100 - 150 .005 - .008 2 1 Yes
IsoPlus High Feed - Series DD6H
IN2530
IN2505
IN2540
IN2510
IN6515
IN2035
Material Brinnell
Hardness SFM Feed per
Insert
Coolant
Cast Iron Gray 150-250 600-1000 .030-.130 1 2 No
Nodular 150-250 2 1
Steel
Mild 1018, 1045 125-425 300-650 .025-.115 1 2 3 NoLow Alloy 4140, 4340, 8620 150-425
Med Alloy P20, S7, H13, A2 300-700
Stainless Steel
300 Series, 304, 316
Up to 320 200-550 .025-.110 2 3 4 1 May not be
required at
high speeds
400 Series, 15-5 PH, 17-4 PH
13-8 PH
Hardened Steel All - 200-400 .030-.050 2 1 No
Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .030-.080 3 2 1 Yes
Titanium 6AL-4V - 100-150 .030-.060 2 3 1 Yes
97
FormMaster R - Series 1DE1H, DE6H Feed per Insert
IN2505
IN6530
IN2530
Coolant
Material Brinnell Hardness SFM RNLU1205
MON-S RNLU1205
MON-M
Cast Iron Gray 150 - 250 500 - 800 .007 - .020 .015 - .035 2 1 No
Nodular 450 - 800
Steel
Low Carbon 1018, 8620 150 - 250 500 - 700 .007 - .020 .015 - .035 1 3 2
No
High Carbon F-6180 250 - 400
450 - 500 .007 - .020 .015 - .040 1 3 2Alloyed Steel 4140 150 - 300
Tool Steel P20 - H13 Up to 300
Stainless
Steel
300 Series, 304, 316
Up to 320 250 - 500 .005 - .015 .010 - .020 2 3 1 Yes400 Series 15-5 PH, 17-4 PH
13-8 PH
Nickel Alloys Inconel 600, 706, 718, 903,
Hastelloy - 50 - 250 .003 - .015 .003 - .012 2 3 1 Yes
Titanium 6AL-4V - 50 - 250 .003 - .008 .003 - .008 2 1 Yes
Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating
parameters are influenced by many machining variables. These variables may cause for reductions in feeds and speed or dramatic increases. Additionally, DOC and WOC
may need to be revised to optimize the tools performance.
FormMasterShear - Series 15B1B, 1A7_
IN1030
IN6530
IN2530
IN2540
IN2505
IN05S
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 6061-T6, 7075-T6 1300-1650 .0075 - .047 1 YES
Cast Iron Gray 190-220 360 - 690 .005 - .022 3 2 1 NO
Nodular 140-200 140-200 3 2 1 NO
Steel
Low Carbon 1018-8620 85-175 721 - 985 .005 - .024 2 1 NO
High Carbon F-6180 175 - 225 490 - 820 .005 - .024 2 1 NO
Alloyed Steel 4140 275-325 325 - 590 .005 - .022 2 3 1 NO
Tool Steel P20-H13 200-250 275 - 495 .005 - .022 2 1 NO
Stainless Steel
300 Series, 304, 316 - 360 - 590 .005 - .021 3 2 1 4 OPTIONAL
400 Series 15-5 PH, 17-4 PH - 360 - 720 .005 - .021 3 2 1 4 OPTIONAL
13-8 PH - 200 - 600 .005 - .015 3 2 1 4 OPTIONAL
Nickel Alloys Inconel 600, 706, 718, - 80 - 150 .004 - .017 2 1 3 YES
Titanium 903, Hastelloy - 115 - 195 .004 - .017 2 1 3 YES
98
*58 Rc & Above use IN2006
*58 Rc & Above use IN2006
FinishBall - Series 12A9, 12A5, 12A8
IN2005
IN2006
IN05S
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 6061-T6, 7075-T6 - 1000 - 8000 .003 - .006 2 1 Yes
Cast Iron Gray 150 - 250 500 - 1200 .002 - .006 1 No
Nodular 400 - 800
Steel
Low Carbon 1018, 8620 150 - 250 600 - 1200 .002 - .006 1
No
High Carbon F-6180 250 - 400* 400 - 600
.002 - .005
2 1
Alloyed Steel 4140 150 - 300 400 - 800 1 2
Tool Steel P20 - H13 Up to 460* 2 1
Stainless Steel
300 Series, 304, 316 - 400 - 800
.002 - .005 1 2 No
400 Series 15-5 PH, 17-4 PH Up to 320 500-1000
13-8 PH - 200 - 400 Yes
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy 75-120 75-120 .002 - .004 1 2 Yes
Titanium 6AL-4V - 80 - 150 .002 - .005 1 2 Yes
Pro-Trio - Series 2TW7K
IN2505
IN2530
IN6530
Material Brinnell
Hardness SFM Feed per Insert Coolant
Cast Iron Gray -785-1250 .004-.020 1 2 3 No
Nodular 590-940
Steel
Low Carbon 1018, 8620 85-175 650-1150 .004-.020
1 2 3 No
High Carbon F-6180 175-225 590-1050 .004-.016
Alloyed Steel 4140 275-325 390-820 .002-.014
Tool Steel P20 - H13 200-250 330-660 .006-.016
Stainless Steel
300 Series, 304, 316 - 590-918 .003-.014
2 1 3 No
400 Series 15-5 PH, 17-4 PH - 650-985 .002-.018
13-8 PH - 200-400 .003-.015 Yes
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy - 65-265 .002-.008 2 1 3 Yes
Titanium 6AL-4V - 130-360 .002-.012 2 1 3 Yes
99
GoldMax 8 - Series VJ6V
IN2030
IN2530
IN4030
Material Brinnell
Hardness SFM Feed per Insert Coolant
Aluminum 6061-T6, 7075-T6, 2024 - 1500 - 8000 .004 - .016 1 Yes
Cast Iron Gray 150 - 250 400 - 750 .004 - .012 2 3 1 No
Nodular 300 - 650
Steel
Low Carbon 1018, 8620 100 - 250 350 - 650 .004 - .012
2 3 1 No
High Carbon F-6180 250 - 400 300 - 600 .004 - .008
Alloyed Steel 4140, 4340 150 - 300 250 - 500 .004 - .008
Tool Steel A2, 01, D2, P20 Up to 300
Stainless Steel
300 Series, 304, 316 - 250 - 450
.004 - .010 2 3 1
May not be required
at high speeds
400 Series, 15-5 PH Up to 320 300 - 600
13-8 PH - 200 - 400 Yes
Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .003 - .006 2 3 1 Yes
Titanium 6-4, 10-2-3, 5-5-5-3 - 75 - 200 .003 - .006 2 3 1 Yes
*IN6515 preferred for higher SFM
GoldMax4FFin - Series EF6J Brinnell
Hardness SFM Feed per Insert
IN2505
IN2530
IN4015
IN4030
Material Coolant
Cast Iron Gray 150 - 250 800 - 1200 .025 - .050 2 1 No
Nodular 500 - 900
Steel
Carbon Steel 1018, A-36, 1045 100 - 250 600 - 900
.025 - .050 1 3 2 No
Alloyed Steel 4140, 4340, 8620 150 - 300 500 - 800
Tool Steel A2, 01, P20, H13
Tool Steel D-2, M2 200 - 400 300 - 500 .015 - .030
Stainless Steel
Free Machining 303, 416
150 - 250
500 - 800 .025 - .050
3 2 1 Yes
300 Series, 304, 316
300 - 500 .015 - .030400 Series 15-5 PH
13-8 PH 200 - 400
Nickel Alloys Inconel 600, 706, 718, 903,
Hastelloy, Waspalloy 200 - 350 75-150 .010 - .030 3 2 1 Yes
Titanium 6AL-4V, TI-10-2-3, TI-5553 250 - 450 75 - 200 .020 - .040 3 2 1 Yes
100
GoldMax4 - Series 3EJ6_
IN2515
IN4015
IN2505
IN4005
IN2530
IN4030
IN2540
IN4040
Material Brinnell
Hardness SFM Feed per Insert Coolant
Cast Iron Gray 150 - 280 400 - 750 .003 - .010 2 1 3 No
Nodular 300 - 650
Steel
Low Carbon 1018, 8620 100 - 250 250 - 500 .003 - .010
2 1 3 No
High Carbon F-6180 250 - 400 200 - 350
.003 - .008Alloyed Steel 4140, 4340 150 - 300 250 - 400
Tool Steel A2, 01, D2, P20 Up to 300
Stainless Steel
300 Series, 304, 316 - 400 - 600
.003 - .008 3 2 1 Yes400 Series, 15-5 PH Up to 320 300 - 600
13-8 PH - 200 - 600
Nickel Alloys Inconel 600, 706, 718, 903,
Hastelloy, Waspalloy - 75 - 150 .003 - .005 3 2 1 Yes
Titanium 6-4, 10-2-3, 5-5-5-3 - 75 - 150 .003 - .008 3 2 1 Yes
ThinMax - Series 3VJ5V Feed per Insert WOC
IN2505
IN2515
IN2530
IN4005
IN4015
IN4030
Material Brinnell
Hardness SFM .125”-.156” .187”-.375” Coolant
Aluminum 6062 T-6, 70705 T6 - 1500-1800 .004 - .008 .006 - .015 1 Yes
Cast Iron Gray 150 - 250 400 - 750 .002 - .006 .004 - .010 2 1 No
Nodular 300 - 650
Steel
Low Carbon 1018, 8620 100 - 250 250 - 500
.002 - .006 .004 - .010 2 4 1 3 No
High Carbon F-6180, Nitralloy 52100 250 - 400 250 - 350
Alloyed Steel 4140, 4340, 6150 150 - 300 250 - 400
Tool Steel A2, 01, D2, P20 Up to 300
Stainless Steel
300 Series, 304, 316 - 250 - 400
.002 - .006 .004 - .010 4 2 3 1 Yes400 Series 15-5 PH, 17-4 PH Up to 320 300 - 600
13-8 PH - 200 - 250
Nickel Alloys Inconel 600, 706, 718, 903,
Hastelloy, Waspalloy - 75-120 .002 - .006 .004 - .010 4 2 3 1 Yes
Titanium 6AL-4V - 100 - 150 .002 - .006 .004 - .010 4 2 3 1 Yes
101
The ingenious solution that takes cutting tool materials to another level
Features
•
Excellent surface finish on the workpiece
•
Improved coating adhesion and insert chipping resistance
•
Stable and extended tool life in continuous and interrupted cutting operations
•
Reduced cutting friction and minimized built-up edge on exotic materials
GRADES
Benefit of new cutting edge technology
Material: 0.2% Carbon Steel (HB145-160)
Insert:
CNMG 432 TT8115
Cutting Condition
V=330 sfm
f=.004 ipr
d=.120"
Facing, Interrupted cut
Improved
➘
102
GOLD RUSH GRADES FOR STEEL APPLICATIONS
Steel
Feed
Cutting speed
TT8115
TT8125
TT5100
TT8135
TT7100
• For high speed continuous turning on steels
• Excellent wear and heat-resistance
TT8115 (CVD)
P05 P25
• For a wide range of steel turning applications
• Very good combination of wear resistance and toughness
• For general use on steels
TT8125 (CVD)
P15 P35
•
For a wide range of turning operations on mild steel, low carbon
steel and low carbon alloy steels
• Excellent chipping and sticking resistance
TT5100 (CVD)
P20 P40
• Tough carbide substrate with good fracture resistance
• For a wide range of medium to roughing applications at low
cutting speed on steels
• For heavy turning
TT8135 (CVD)
P25 P40
• Very tough carbide substrate base with a CVD coating
• Excellent toughness and chipping resistance
•
For heavy turning
TT7100 (CVD)
P30 P45
GOLD RUSH GRADES FOR STAINLESS STEELS AND HIGH-TEMP ALLOY APPLICATIONS
Feed
Cutting speed
TT5080
TT9215
TT9080
TT9225
TT9235
Stainless
Steel
• For turning a wide range of high-temp alloys
• Very hard submicron substrate with good fracture toughness
TT5080 (PVD)
S05 S15
M05 M15
• For general machining of stainless steels and high-temp alloys
• Submicron substrate with good fracture toughness
TT9080 (PVD)
S15 S25
M10 M30
• Excellent wear resistance
• For high cutting speed & continuous cutting on stainless steels
TT9215 (CVD)
S10 S25
M10 M25
• Good combination of insert wear resistance & fracture toughness
• For general use on stainless steels
• Suitable for continuous and interrupted cutting on stainless steels
TT9225 (CVD)
S20 S35
M20 M35
• Excellent fracture resistance & toughness
• For low cutting speed & interrupted cutting on stainless steels
TT9235 (CVD)
S30 S45
M30 M45
103
TURNING GRADES FOR HIGH SPEED MACHINING OF
CAST IRON AND ALLOY STEEL
• Special “Black Rush” alumina CVD coating eliminates flaking and crater wear.
• Post coat surface treatment reduces build up and provides longer, more consistent tool life.
• Positive chip breakers for alloy steel applictions.
• “KT” chip breaker for interrupted cuts in cast iron.
All BLACKRUSH inserts feature a new coating technology which contains a special Al2O3 outer layer that maximizes hardness while
providing thermal stability, an important consideration when machining cast iron especially at high cutting speeds. Following
this alumina coating process, a special surface treatment is applied that greatly reduces friction, cutting force and build-up on the
insert cutting edge. The result is stable and consistent tool life and an excellent surface finish on the work piece.
104
Marked : Standard item
ANSI
DESCRIPTION
ISO
DESCRIPTION
Grade
TT7005 TT7015
CCMT21.51FG
CCMT060204FG
• •
CCMT21.51MT
CCMT060204MT
• •
CCMT21.52MT
CCMT060208MT
• •
CCMT32.51FG
CCMT09T304FG
• •
CCMT32.51MT
CCMT09T304MT
• •
CCMT32.52FG
CCMT09T308FG
•
CCMT32.52MT
CCMT09T308MT
• •
CCMT32.52WT
CCMT09T308WT
•
CCMT431MT
CCMT120404MT
• •
CCMT432FG
CCMT120408FG
•
CCMT432MT
CCMT120408MT
• •
CCMT433MT
CCMT120412MT
•
CNMA431
CNMA120404
• •
CNMA432
CNMA120408
• •
CNMA432WT
CNMA120408WT
•
CNMA433
CNMA120412
• •
CNMA434
CNMA120416
• •
CNMA543
CNMA160612
• •
CNMA544
CNMA160616
• •
CNMA642
CNMA190608
• •
CNMA643
CNMA190612
• •
CNMA644
CNMA190616
• •
CNMG322
CNMG090308
•
CNMG322MT
CNMG090308MT
•
CNMG431
CNMG120404
• •
CNMG431FG
CNMG120404FG
• •
CNMG431MT
CNMG120404MT
• •
CNMG432
CNMG120408
• •
CNMG432FG
CNMG120408FG
• •
CNMG432KT
CNMG120408KT
• •
CNMG432MC
CNMG120408MC
•
CNMG432MP
CNMG120408MP
• •
CNMG432MT
CNMG120408MT
• •
CNMG432RT
CNMG120408RT
• •
CNMG432WT
CNMG120408WT
• •
CNMG433
CNMG120412
• •
CNMG433KT
CNMG120412KT
• •
CNMG433MT
CNMG120412MT
• •
CNMG433RT CNMG120412RT • •
CNMG433WT CNMG120412WT •
CNMG434KT CNMG120416KT • •
CNMG434RT CNMG120416RT •
CNMG542MT CNMG160608MT •
CNMG543MT CNMG160612MT • •
CNMG543RT CNMG160612RT • •
CNMG544RT CNMG160616RT • •
CNMG642 CNMG190608 • •
INSERTS
ANSI
DESCRIPTION
ISO
DESCRIPTION
Grade
TT7005 TT7015
CNMG642MT
CNMG190608MT
•
CNMG642RT
CNMG190608RT
•
CNMG643
CNMG190612
• •
CNMG643MT
CNMG190612MT
•
CNMG643RT
CNMG190612RT
• •
CNMG644RT
CNMG190616RT
• •
CNMM432RH
CNMM120408RH
•
CPMT21.51PC
CPMT060204PC
• •
CPMT21.52PC
CPMT060208PC
• •
CPMT32.51PC
CPMT09T304PC
• •
CPMT32.52PC
CPMT09T308PC
• •
DCMT32.51FG
DCMT11T304FG
• •
DCMT32.51MT
DCMT11T304MT
• •
DCMT32.52FG
DCMT11T308FG
• •
DCMT32.52MT
DCMT11T308MT
• •
DCMT32.53MT
DCMT11T312MT
• •
DNMA432
DNMA150408
• •
DNMA433
DNMA150412
• •
DNMA442
DNMA150608
• •
DNMA443
DNMA150612
• •
DNMG332MT
DNMG110408MT
• •
DNMG333MT
DNMG110412MT
•
DNMG431
DNMG150404
• •
DNMG431FG
DNMG150404FG
• •
DNMG431MT
DNMG150404MT
•
DNMG432
DNMG150408
• •
DNMG432FG
DNMG150408FG
• •
DNMG432KT
DNMG150408KT
• •
DNMG432MT
DNMG150408MT
• •
DNMG432RT
DNMG150408RT
• •
DNMG432WS
DNMG150408WS
• •
DNMG433
DNMG150412
•
DNMG433KT
DNMG150412KT
• •
DNMG433MT
DNMG150412MT
•
DNMG433RT
DNMG150412RT
•
DNMG441
DNMG150604
• •
DNMG441MT
DNMG150604MT
• •
DNMG442
DNMG150608
• •
DNMG442KT DNMG150608KT • •
DNMG442MT DNMG150608MT • •
DNMG442RT DNMG150608RT • •
DNMG443 DNMG150612 • •
DNMG443KT DNMG150612KT • •
DNMG443MT DNMG150612MT • •
DNMG443RT DNMG150612RT • •
HNMG432GU HNMG050408GU • •
HNMG643GU HNMG100612GU • •
105
Marked : Standard item
ANSI
DESCRIPTION
ISO
DESCRIPTION
Grade
TT7005 TT7015
KNUX3331R11 KNUX160405R11 • •
RCMT10T300MT RCMT10T300MT • •
RCMT120400MT RCMT120400MT • •
RCMT160600MT RCMT160600MT •
RCMX100300 RCMX100300 • •
RCMX120400 RCMX120400 • •
RCMX160600 RCMX160600 • •
RCMX200600 RCMX200600 • •
RCMX250700 RCMX250700 • •
RCMX250700 RCMX250700 •
RCMX250700MT RCMX250700MT •
RCMX320900 RCMX320900 •
SCMT32.51MT SCMT09T304MT • •
SCMT32.52MT SCMT09T308MT • •
SCMT431MT SCMT120404MT • •
SCMT432MT SCMT120408MT • •
SCMT433MT SCMT120412MT • •
SNMA432 SNMA120408 • •
SNMA433 SNMA120412 • •
SNMA434 SNMA120416 • •
SNMA543 SNMA150612 •
SNMA544 SNMA150616 •
SNMA643 SNMA190612 • •
SNMA644 SNMA190616 • •
SNMA856 SNMA250724 • •
SNMG431 SNMG120404 • •
SNMG432 SNMG120408 • •
SNMG432KT SNMG120408KT • •
SNMG432MT SNMG120408MT • •
SNMG432RT SNMG120408RT • •
SNMG433 SNMG120412 • •
SNMG433KT SNMG120412KT • •
SNMG433MT SNMG120412MT •
SNMG433RT SNMG120412RT • •
SNMG543RT SNMG150612RT •
SNMG642 SNMG190608 • •
SNMG643 SNMG190612 • •
SNMG643RT SNMG190612RT •
SPG421 SPGN120304 •
TCMT21.51MT TCMT110204MT • •
TCMT21.52FG TCMT110208FG • •
TCMT21.52MT TCMT110208MT • •
TCMT32.51FG TCMT16T304FG • •
TCMT32.51MT TCMT16T304MT • •
TCMT32.52FG TCMT16T308FG • •
TCMT32.52MT TCMT16T308MT • •
TCMT32.53MT TCMT16T312MT •
INSERTS
ANSI
DESCRIPTION
ISO
DESCRIPTION
Grade
TT7005 TT7015
TCMT731MT TCMT090204MT • •
TCMT732MT TCMT090208MT • •
TNMA331 TNMA160404 • •
TNMA332 TNMA160408 • •
TNMA333 TNMA160412 • •
TNMA334 TNMA160416 • •
TNMA432 TNMA220408 • •
TNMA433 TNMA220412 • •
TNMA434 TNMA220416 • •
TNMG331 TNMG160404 • •
TNMG331MT TNMG160404MT • •
TNMG332 TNMG160408 • •
TNMG332KT TNMG160408KT • •
TNMG332MT TNMG160408MT • •
TNMG332RT TNMG160408RT • •
TNMG333KT TNMG160412KT • •
TNMG333MT TNMG160412MT •
TNMG333RT TNMG160412RT • •
TNMG431 TNMG220404 •
TNMG432 TNMG220408 • •
TNMG432KT TNMG220408KT • •
TNMG432MT TNMG220408MT •
TNMG432RT TNMG220408RT •
TNMG433 TNMG220412 •
TNMG433KT TNMG220412KT • •
TNMG433RT TNMG220412RT • •
TNMG434 TNMG220416 •
TPG322 TPGN160308 •
TPMR732 TPMR090208 •
TPMR221 TPMR110304 • •
TPMR222 TPMR110308 •
TPMR321 TPMR160304 • •
TPMR322 TPMR160308 • •
TPMR432 TPMR220408 •
TPMT21.51PC TPMT110204PC • •
TPMT21.52PC TPMT110208PC • •
TPMT221FG TPMT110304FG •
VBMT331FG VBMT160404FG • •
VBMT331MT VBMT160404MT • •
VBMT332FG VBMT160408FG • •
VBMT332MT VBMT160408MT • •
VBMT333MT VBMT160412MT •
VNMG2.531MT VNMG130404MT • •
VNMG2.532MT VNMG130408MT •
VNMG331 VNMG160404 • •
VNMG331FG VNMG160404FG • •
VNMG332 VNMG160408 • •
106
Marked : Standard item
ANSI
DESCRIPTION
ISO
DESCRIPTION
Grade
TT7005 TT7015
VNMG332FG VNMG160408FG • •
VNMG332MT VNMG160408MT • •
VNMG333 VNMG160412 • •
WNMA332 WNMA060408 • •
WNMA333 WNMA060412 •
WNMA432 WNMA080408 • •
WNMA433 WNMA080412 • •
WNMA434 WNMA080416 • •
WNMG331MT WNMG060404MT • •
WNMG332MT WNMG060408MT •
WNMG332WT WNMG060408WT •
WNMG333MT WNMG060412MT •
WNMG333WT WNMG060412WT •
WNMG431 WNMG080404 • •
WNMG431MT WNMG080404MT • •
WNMG432 WNMG080408 • •
WNMG432FG WNMG080408FG • •
WNMG432KT WNMG080408KT • •
WNMG432MP WNMG080408MP • •
WNMG432MT WNMG080408MT • •
WNMG432RT WNMG080408RT • •
WNMG432WT WNMG080408WT • •
WNMG433 WNMG080412 • •
WNMG433KT WNMG080412KT • •
WNMG433MT WNMG080412MT • •
WNMG433RT WNMG080412RT • •
WNMG433WT WNMG080412WT • •
WNMG434RT WNMG080416RT •
INSERTS
107
APPLICATION RANGE
Cutting Speed
Feed rate
AS20
TC430
WHISKER REINFORCED CERAMIC
GRADE FOR MACHINING HIGH STRENGTH AND HIGH
TEMPERATURE ALLOY MATERIAL
• SiC whisker reinforced ceramics grade.
• High hardness and high fracture toughness.
• Suitable for general turning and milling applications.
• Excellent for high speed cutting of Ni-based superalloys
(Inconel, Waspaloy, Rene, etc.), hardened steels and hard castings
CERAMIC GRADE
Density Hardness (Hv) Fracture Toughness, KIC
3.7 2,050 ~ 2,100 4.5 ~ 5.5
PHYSICAL PROPERTIES
Density V(sfm) F(ipr)
Turning 500-1300 .004-.012
Milling 1300-3280 .004-.008
RECOMMENDED CUTTING CONDITIONS
FOR HIGH TEMPERATURE ALLOYS
MICROSTRUCTURE
108
ANSI
Number
ISO
Number
Dimensions (inch)
Grade
TC430
d t r
CNG 432 T6 CNGN 120408 T6 .500 .187 .031 •
CNG 433 T6 CNGN 120412 T6 .500 .187 .047 •
CNG 452 T6 CNGN 120708 T6 .500 .312 .031 •
CNG 453 T6 CNGN 120712 T6 .500 .312 .047 •
r
80º
d
t
CNG T6
d
7°
120°
t
ANSI
Number
ISO
Number
Dimensions (inch)
Grade
TC430
d t r
RCGX 35 T6 RCGX 090700 T6 .375 .315 - •
RCGX 45 T6 RCGX 120700 T6 .500 .315 - •
RCGX T6
109
ANSI
Number
ISO
Number
d t r
Grade
TC430
RNG 32 T6 RNGN 090300 T6 .375 .125 - •
RNG 43 T6 RNGN 120400 T6 .500 .187 - •
RNG 45 T6 RNGN 120700 T6 .500 .312 - •
RNG 65 T6 RNGN 190700 T6 .750 .312 - •
RNG T6
dt
11°
ANSI
Number
ISO
Number
d t r
Grade
TC430
RPG 43 T6 RPGN 120400 T6 .500 .187 - •
RPG T6
110
120°
11°
t
d
ANSI
Number
ISO
Number
d t r
Grade
TC430
RPGX 35 T6 RPGX 090700 T6 .375 .312 - •
RPGX 45 T6 RPGX 120700 T6 .500 .312 - •
RPGX T6
ANSI
Number
ISO
Number
Dimensions (inch)
Grade
TC430
d t r
SNG 432 T6 SNGN 120408 T6 .500 .187 .031 •
SNG 433 T6 SNGN 120412 T6 .500 .187 .047 •
SNG 452 T6 SNGN 120708 T6 .500 .312 .031 •
SNG 453 T6 SNGN 120712 T6 .500 .312 .047 •
SNG T6
111
TB610
• Excellent oxidation resistance and chemical stability.
• For continuous to light interrupted turning.
• For machining hard steel, alloy steel, tool steel and case hardened steel.
TB670
• High hardness and impact
resistance.
• For continuous to severe
interrupted turning.
• For alloy steel, tool steel,
case hardened steel and
chilled cast iron.
TB730
• High hardness and high
fracture toughness.
• General turning and milling.
• For gray cast iron, nodular
cast iron and carbide rolls.
EXCELLENT CUTTING PERFORMANCE IN
HARDENED STEEL AND CAST IRON
CBN GRADES
RECOMMEDED CUTTING CONDITIONS
Materials TB610 TB670 TB730
Gray Cast Iron
(HB 180-230)
V (sfm) 1640 - 3280
f (ipr) .004 - .012
Chilled Cast Iron
(> HB 400)
V (sfm) 260 - 490 260 - 490
f (ipr) .004 - .008 .004 - .012
Hardened Steel
(HRc 40-65)
V (sfm) 490 - 1150 330 - 980
f (ipr) .002 - .008 .004 - .012
Sintered Metal
(Hv 200-600)
V (sfm) 330 - 980 330 - 820
f (ipr) .002 - .008 .004 - .010
DCI or HSS Roll V (sfm) 650 - 1640
f (ipr) .002 - .008
Super Alloy
(Ni-base)
V (sfm) 330 - 980
f (ipr) .002 - .008
112
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
CCGW 21.50.5LS2 CCGW 060202 LS2 .087 .250 .094 .008 .110
CCGW 21.51LS2 CCGW 060204 LS2 .083 .250 .094 .016 .110
CCGW 21.52LS2 CCGW 060208 LS2 .083 .250 .094 .031 .110
CCGW 32.51LS2 CCGW 09T304 LS2 .094 .375 .157 .016 .173
CCGW 32.51WZ-LS2 CCGW 09T304 WZ-LS2 .094 .375 .157 .016 .173
CCGW 32.52LS2 CCGW 09T308 LS2 .091 .375 .157 .031 .173
CCGW 32.52WZ-LS2 CCGW 09T308 WZ-LS2 .091 .375 .157 .031 .173
CCGW 431LS2 CCGW 120404 LS2 .083 .500 .187 .016 .216
CCGW 432LS2 CCGW 120408 LS2 .083 .500 .187 .031 .216
CCGW CBN
LS2 - Insert with 2 tips WZ - Insert with wiper geometry
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
CNGA 431WZ-LS2 CNGA 120404 WZ-LS2 .083 .500 .187 .016 .203
CNGA 431WZ-LS4 CNGA 120404 WZ-LS4 .083 .500 .187 .016 .203
CNGA 432WZ-LS2 CNGA 120408 WZ-LS2 .083 .500 .187 .031 .203
CNGA 432WZ-LS4 CNGA 120408 WZ-LS4 .083 .500 .187 .031 .203
CNGA 433WZ-LS2 CNGA 120412 WZ-LS2 .098 .500 .187 .047 .203
CNGA 433WZ-LS4 CNGA 120412 WZ-LS4 .098 .500 .187 .047 .203
CNGA CBN
LS2 - Insert with 2 tips LS4 - Insert with 4 tips WZ - Insert with wiper geometry
113
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
CNMA 431LN CNMA 120404 LN .165 .500 .188 .016 .203
CNMA 431LN2 CNMA 120404 LN2 .165 .500 .188 .016 .203
CNMA 431LS2 CNMA 120404 LS2 .087 .500 .188 .016 .203
CNMA431LS4 CNMA 120404 LS4 .087 .500 .188 .016 .203
CNMA 432LN CNMA 120408 LN .157 .500 .188 .031 .203
CNMA 432LS2 CNMA 120408 LS2 .083 .500 .188 .031 .203
CNMA 432LS4 CNMA 120408 LS4 .083 .500 .188 .031 .203
CNMA433LN CNMA 120412 LN .154 .500 .188 .047 .203
CNMA433LS2 CNMA 120412 LS2 .098 .500 .188 .047 .203
CNMA 433LS4 CNMA 120412 LS4 .098 .500 .188 .047 .203
CNMA CBN - LN/LS
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
DCGW21.50.5LS2 DCGW 070202 LS2 .102 .250 .094 .008 .110
DCGW21.51LS2 DCGW 070204LS2 .094 .250 .094 .016 .110
DCGW21.52LS2 DCGW 070208 LS2 .083. .250 .094 .031 .110
DCGW32.51LS2 DCGW 11T304 LS2 .102 .375 .157 .016 .173
DCGW32.52LS2 DCGW 11T308 LS2 .087 .375 .157 .031 .173
DCGW CBN - LS
LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips
LS2 - Insert with 2 tips
114
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
DNMA 431LN DNMA 150404 LN .165 .500 .187 .016 .203
DNMA 431LS2 DNMA 150404 LS2 .102 .500 .187 .016 .203
DNMA 431LS4 DNMA 150404 LS4 .102 .500 .187 .016 .203
DNMA 432LN DNMA 150408 LN .154 .500 .187 .031 .203
DNMA 432LS2 DNMA 150408 LS2 .102 .500 .187 .031 .203
DNMA 432LS4 DNMA 150408 LS4 .091 .500 .187 .031 .203
DNMA 433LN DNMA 150412 LN .138 .500 .187 .047 .203
DNMA 433LS2 DNMA 150412 LS2 .087 .500 .187 .047 .203
DNMA 433LS4 DNMA 150412 LS4 .087 .500 .187 .047 .203
DNMA 441LN DNMA 150604 LN .165 .500 .250 .016 .203
DNMA 441LS2 DNMA 150604 LS2 .102 .500 .250 .016 .203
DNMA 442LN DNMA 150608 LN .154 .500 .250 .031 .203
DNMA 442LS2 DNMA 150608 LS2 .091 .500 .250 .031 .203
DNMA 442LS4 DNMA 150608 LS4 .091 .500 .250 .031 .203
DNMA 443LS2 DNMA 150612 LS2 .087 .500 .250 .047 .203
DNMA - LN/LS
LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips
115
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
RNMN32FT RNMN 090300 FT - .375 .125 - -
RNMN FT
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TB610
TB670
TB730
l d t r D1
RCGX 22FT RCGX 060300 FT - .250 .125 - -
RCGX 32FT RCGX 090300 FT - .375 .125 - -
RCGX 43FT RCGX 120400 FT - .500 .187 - -
RCGX CBN
FT - Full top CBN
FT - Full top CBN
116
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
SNMA 431LN SNMA 120404 LN .165 .500 .187 .016 .203
SNMA 431LS2 SNMA 120404 LS2 .098 .500 .187 .016 .203
SNMA 431LS4 SNMA 120404 LS4 .098 .500 .187 .016 .203
SNMA 432LN SNMA 120408 LN .165 .500 .187 .031 .203
SNMA 432LS2 SNMA 120408 LS2 .098 .500 .187 .031 .203
SNMA 432LS4 SNMA 120408 LS4 .098 .500 .187 .031 .203
SNMA 432LS8 SNMA 120408 LS8 .098 .500 .187 .031 .203
SNMA CBN
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
SCGW 32.51LS2 SCGW 09T304 LS2 .106 .375 .157 .016 .173
SCGW 32.52LS2 SCGW 09T308 LS2 .106 .375 .157 .031 .173
SCGW CBN
LS2 - Insert with 2 tips
LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips LS8 - Insert with 8 tips
117
ANSI
DESIGNATION
ISO
DESIGNATION
Dimension (inches)
Grade
TB610
TB670
TB730
l d t r D1
TNMA 331LN TNMA 160404 LN .169 .375 .187 .016 .150
TNMA 331LS3 TNMA 160404 LS3 .086 .375 .187 .016 .150
TNMA 331LS6 TNMA 160404 LS6 .086 .375 .187 .016 .150
TNMA 332LN TNMA 160408 LN .157 .375 .187 .031 .150
TNMA 332LS3 TNMA 160408 LS3 .082 .375 .187 .031 .150
TNMA 332LS6 TNMA 160408 LS6 .082 .375 .187 .031 .150
TNMA 333LS3 TNMA 160412 LS3 .100 .375 .187 .047 .150
TNMA CBN
7°
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TB610
TB670
TB730
l d t r D1
TCGW 731LS3 TCGW 090204 LS3 .090 .219 .094 .016 .098
TCGW 732LS3 TCGW 090208 LS3 .082 .219 .094 .031 .098
TCGW 21.51LS3 TCGW 110204 LS3 .090 .250 .094 .016 .110
TCGW 21.52LS3 TCGW 110208 LS3 .090 .250 .094 .031 .110
TCGW 32.51LS3 TCGW 16T304 LS3 .082 .375 .157 .016 .173
TCGW 32.52LS3 TCGW 16T308 LS3 .082 .375 .157 .031 .173
TCGW LS
LN - Insert with longer tip LS3 - Insert with 3 tips LS6 - Insert with 6 tips
LS3 - Insert with 3 tips
118
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TB610
TB670
TB730
l d t r D1
TPG 731LS3 TPGN 090204 LS3 .090 0.219 0.094 0.016 -
TPG 2205 LS3 TPGN 110302 LS3 .110 0.250 0.125 0.008 -
TPG 221 LS3 TPGN 110304 LS3 .102 0.250 0.125 0.016 -
TPG 222 LS3 TPGN 110308 LS3 .090 0.250 0.125 0.031 -
TPG 321 LS3 TPGN 160304 LS3 .110 0.375 0.125 0.016 -
TPG 322 LS3 TPGN 160308 LS3 .100 0.375 0.125 0.031 -
TPG LS
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TB610
TB670
TB730
l d t r D1
TPGW631LS3 TPGW080204LS3 .082 .187 .094 .016 .098
TPGW731LS3 TPGW090204LS3 .090 .219 .094 .016 .098
TPGW732LS3 TPGW090208LS3 .078 .219 .094 .031 .098
TPGW220.5LS3 TPGW110302LS3 .110 .250 .125 .008 .134
TPGW221LS TPGW110304LS .102 .250 .125 .016 .134
TPGW221LS3 TPGW110304LS3 .102 .250 .125 .016 .134
TPGW222LS3 TPGW110308LS3 .090 .250 .125 .031 .134
TPGW331LS3 TPGW160404LS3 .110 .375 .187 .016 .173
TPGW332LS3 TPGW160408LS3 .100 .375 .187 .031 .173
TPGW CBN
LS3 - Insert with 3 tips
LS3 - Insert with 3 tips
119
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TB610
TB670
TB730
l d t r D1
VBGW 222LS2 VBGW 110308 LS2 .094 .250 .125 .031 .110
VBGW 332LS2 VBGW 160408 LS2 .090 .375 .187 .031 .173
VBGW CBN
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TB610
TB670
TB730
l d t r D1
VNGA 331LN VNGA 160404 LN .197 .375 .187 .016 .150
VNGA 331LS2 VNGA 160404 LS2 .126 .375 .187 .016 .150
VNGA 332LN VNGA 160408 LN .161 .375 .187 .031 .150
VNGA 332LS2 VNGA 160408 LS2 .094 .375 .187 .031 .150
VNGA 332LS4 VNGA 160408 LS4 .094 .375 .187 .031 .150
VNGA CBN
LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips
LS2 - Insert with 2 tips
120
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TB610
TB670
TB730
l d t r D1
WNGA332WZ-LS6 WNGA060408WZ-LS6 .083 .375 .187 .031 .150
WNGA432WZ-LS3 WNGA080408WZ-LS3 .083 .500 .187 .031 .203
WNGA432WZ-LS6 WNGA080408WZ-LS6 .083 .500 .187 .031 .203
WNGA433WZ-LS3 WNGA080412WZ-LS3 .083 .500 .187 .047 .203
WNGA CBN
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TB610
TB670
TB730
l d t r D1
WNMA 432LS3 WNMA 080408 LS3 .083 .500 .187 .031 .203
WNMA 432LS6 WNMA 080408 LS6 .083 .500 .187 .031 .203
WNMA CBN
LS3 - Insert with 3 tips LS6 - Insert with 6 tips
LS3 - Insert with 3 tips LS6 - Insert with 6 tips
121
• Serrated cutting edge ensures maximum chip control and
low cutting resistance
• Performs remarkably well even in low depth of cut and low feed
• Unique cutting edge geometry guarantees excellent chipping resistance
CB - PCD INSERT WITH SPECIAL
TOP FACE GEOMETRY
PCD CHIPBREAKER INSERT
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inch)
Grade
KP300
l d t r D1
CCGT21.51CB CCGT060204CB 0.122 0.250 0.094 0.016 0.110
CCGT32.50.5CB CCGT09T302CB 0.163 0.375 0.156 0.008 0.173
CCGT32.51CB CCGT09T304CB 0.161 0.375 0.156 0.016 0.173
CCGT32.52CB CCGT09T308CB 0.157 0.375 0.156 0.031 0.173
CCGT431CB CCGT120404CB 0.161 0.500 0.187 0.016 0.217
CCGT432CB CCGT120408CB 0.157 0.500 0.187 0.031 0.217
CCGT CB
122
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inch)
Grade
KP300
l d t r D1
TCGT731CB TCGT090204CB 0.110 0.219 0.094 0.016 0.098
TCGT21.51CB TCGT110204CB 0.150 0.250 0.094 0.016 0.173
TCGT32.51CB TCGT16T304CB 0.154 0.375 0.156 0.016 0.173
TCGT32.52CB TCGT16T308CB 0.142 0.375 0.156 0.031 0.173
TCGT CB
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inch)
Grade
KP300
l d t r D1
DCGT21.50.5CB DCGT070202CB 0.134 0.250 0.094 0.008 0.110
DCGT21.51CB DCGT070204CB 0.130 0.250 0.094 0.016 0.110
DCGT32.50.5CB DCGT11T302CB 0.193 0.375 0.156 0.008 0.173
DCGT32.51CB DCGT11T304CB 0.185 0.375 0.156 0.016 0.173
DCGT32.52CB DCGT11T308CB 0.173 0.375 0.156 0.031 0.173
DCGT CB
123
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inch)
Grade
KP300
l d t r D1
VCGT220.5CB VCGT110302CB 0.185 0.250 0.125 0.008 0.110
VCGT221CB VCGT110304CB 0.197 0.250 0.125 0.016 0.110
VCGT331CB VCGT160404CB 0.287 0.375 0.187 0.016 0.150
VCGT332CB VCGT160408CB 0.252 0.375 0.187 0.031 0.150
VCGT333CB VCGT160412CB 0.244 0.375 0.187 0.047 0.150
VCGT43.57.5CB VCGT220530CB 0.252 0.500 0.219 0.118 0.217
VCGT CB
124
125
SAME PERFORMANCE AT 20-25% LOWER PRICE!
SMALL inserts with superior durability and
the SAME THICKNESS as ISO inserts
Actual size of insert
CNMG SNMGDNMG TNMG
Current trends in manufacturing feature work piece components with reduced stock conditions due to improved
casting and forging technology. In these cases, depths of cut in rough turning are predominantly in the range of
.040”~.080” per side, rendering conventional ISO turning inserts with .500” long cutting edges inefficient due to
their disproportionate size.
In the modern machining environment with high focus on cost reduction, Ingersoll is pleased to launch T-Tank, a
series of smaller, but robust, ISO turning inserts to meet the manufacturing industry’s needs of reduced machin-
ing costs and increased competitiveness.
126
“Next generation clamping system”
Excellent insert rigidity! Strong clamping holder!
Conventional ISO clamping structure
Single directional clamping force
clamping structure
Multi-directional clamping forces
Features
•
Exceptionally stable machining due to multi-directional clamping forces over the existing
conventional ISO lever holder’s single direction clamping force
•
Excellent productivity and longer, stable tool life in high feed turning applications
•
Optimal performance in interrupted cutting on weak/old machine set-ups
127
Interrupted cut (Ingersoll tech center)
• Work piece: Medium carbon alloy steel
• Process: Interrupted facing
• Cutting condition: V=330sfm, f=.024ipr, d=.160",
Dry
Comparison test
➊
CNMG 432 + PCLNR 2525 M12 holder
(ISO standard holder)
➋
CNMG 332 + HCLNR 16-33D
( T•TANK holder)
* Chip breaker & grade are the same
holder vs. ISO standard holder tool life comparison test
Detailed product marking
Insert life
ISO standard holder T•TANK holder
6
5
4
3
2
1
0
No of pass
Logo
Holder designation
Lever Lever
screw
Shim
Production
lot No.
128
Chipbreakers
Chipbreaker Range & Features
FG
1 8
1 2
A
B
• For finishing and semi-finishing applications
• For steel application
• Low cutting forces
FM
5
5
A
B
• For steel machining
• Solution for a wide range from semi-finishing to semi-medium machining
FT
0
0
A
B
• For steel machining
• Strong, serrated cutting edge for excellent chip evacuation in wider
depth of cut range for both profiling and step machining
• Semi-finishing and medium machining
• Excellent chip breaking for automotive components
PC
6
0
A
B
• For semi-finishing to medium applications
• Ideal for Steel & Automotive components
• Excellent chip control on medium applications
MT
6
4
A
B
• Suitable for continuous and interrupted cutting
• For medium rough applications
• Steel, cast iron and stainless steel
• Tough rake angle for general use
EA
1 5
1 2
A
B
• For finishing applications
• Exotic materials
• Excellent chip control at low feeds and depths of cut
EM
12
9
A
B
• For medium applications
• Stainless steel machining
• Sharp land design for low cutting force
MM
8
8
A
B
• For general machining on stainless steel and steel
• Positive rake angle provides excellent chip evacuation
MG-
0
0
A
B
• For medium rough applications
• For general machining on cast iron
• Strong rake geometry
TNGG
0
A
• Ground Insert
• Suitable for general purpose machining
• Lower cutting force and increased adhesion force
• Improved dimension and finishing surface accuracy
129
Stainless Steel - Workpiece: Stainless steel / Cutting speed (Vc): 650 sfm
Feed rate (ipr)
Depth of Cut (inch)
.200
.160
.120
.080
.040
0
0 .004 .008 .012 .016 .020 .024
MM
EM
EA
Steel - Workpiece: Medium carbon steel / Cutting speed (Vc): 650 sfm
Feed rate (ipr)
Depth of Cut (inch)
.200
.160
.120
.080
.040
0
0 .004 .008 .012 .016 .020
MT
FT
FG FM
PC
Chipbreakers
130
Designation d t r
CNMG 331 0.375 0.187 0.016
CNMG 332 0.375 0.187 0.031
CNMG 333 0.375 0.187 0.047
80°
d
r
t
Insert
Designation Recommended
Parameters
Grade
Cermet
CVD Coated
PVD Coated
ANSI ISO feed
(ipr) ap
(inch)
CT3000
TT7005
TT7015
TT8115
TT8125
TT8135
TT9215
TT9225
TT9235
TT5100
TT5080
TT9080
CNMA332 CNMA090408 .006-.024
.039-.157  
CNMA333 CNMA090412 .006-.028
.039-.157  
CNMG331 CNMG090404 .004-.018
.020-.157  
CNMG332 CNMG090408 .004-.020
.020-.157  
CNMG333 CNMG090412 .004-.022
.020-.157  
CNMG331EA CNMG090404EA .002-.012
.005-.059     
CNMG332EA CNMG090408EA .003-.020
.006-.059     
CNMG332EM CNMG090404EM .005-.020
.020-.157     
CNMG333EM CNMG090408EM .006-.020
.028-.157     
CNMG331FG CNMG090404FG .003-.012
.008-.079  
CNMG332FG CNMG090408FG .004-.014
.020-.079  
CNMG333FG CNMG090412FG .006-.016
.020-.079  
CNMG331FM CNMG090404FM .003-.012
.010-.079   
CNMG332FM CNMG090408FM .004-.014
.012-.079   
CNMG333FM CNMG090412FM .006-.016
.014-.079   
CNMG331FT CNMG090404FT .003-.012
.016-.138   
CNMG332FT CNMG090408FT .004-.016
.020-.138   
CNMG333FT CNMG090412FT .006-.020
.024-.138   
CNMG331MM CNMG090404MM .006-.018
.016-.157 
CNMG332MM CNMG090408MM .008-.020
.020-.157 
CNMG333MM CNMG090412MM .009-.020
.028-.157 
CNMG331MT CNMG090404MT .004-.014
.031-.177   
CNMG332MT CNMG090408MT .006-.018
.039-.177   
CNMG333MT CNMG090412MT .008-.022
.047-.177   
CNMG331PC CNMG090404PC .004-.012
.016-.157   
CNMG332PC CNMG090408PC .006-.016
.020-.157   
CNMG333PC CNMG090412PC .007-.020
.024-.157   
CNMG Negative 80° Rhombic Inserts
131
Designation d t r
DNMG 3.53.51 0.437 0.219 0.016
DNMG 3.53.52 0.437 0.219 0.031
DNMG 3.53.53 0.437 0.219 0.047
Insert
Designation Recommended
Parameters
Grade
Cermet
CVD Coated
PVD Coated
ANSI ISO feed
(ipr) ap
(inch)
CT3000
TT7005
TT7015
TT8115
TT8125
TT8135
TT9215
TT9225
TT9235
TT5100
TT5080
TT9080
DNMG3.53.51 DNMG130504 .004-.018 .020-.157
 
DNMG3.53.52 DNMG130508 .004-.020 .020-.157
 
DNMG3.53.53 DNMG130512 .004-.022 .020-.157
 
DNMG3.53.51EA DNMG130504EA .002-.012 .005-.059
    
DNMG3.53.52EA DNMG130508EA .003-.016 .006-.059
    
DNMG3.53.52EM DNMG130504EM .005-.016 .020-.157
    
DNMG3.53.53EM DNMG130508EM .006-.016 .028-.157
    
DNMG3.53.51FG DNMG130504FG .003-.012 .008-.079
 
DNMG3.53.52FG DNMG130508FG .004-.014 .020-.079
 
DNMG3.53.53FG DNMG130512FG .006-.016 .020-.079
 
DNMG3.53.51FM DNMG130504FM .003-.012 .010-.079
  
DNMG3.53.52FM DNMG130508FM .004-.014 .012-.079
  
DNMG3.53.53FM DNMG130512FM .006-.016 .014-.079
  
DNMG3.53.51FT DNMG130504FT .003-.012 .010-.138
  
DNMG3.53.52FT DNMG130508FT .004-.016 .012-.138
  
DNMG3.53.53FT DNMG130512FT .006-.020 .014-.118
  
DNMG3.53.51MM DNMG130504MM .006-.018 .016-.177

DNMG3.53.52MM DNMG130508MM .008-.020 .020-.177

DNMG3.53.53MM DNMG130512MM .009-.020 .028-.177

DNMG3.53.51MT DNMG130504MT .004-.014 .031-.177
  
DNMG3.53.52MT DNMG130508MT .006-.018 .039-.177
  
DNMG3.53.53MT DNMG130512MT .008-.022 .047-.177
  
DNMG3.53.51PC DNMG130504PC .004-.012 .016-.157
  
DNMG3.53.52PC DNMG130508PC .006-.016 .020-.157
  
DNMG3.53.53PC DNMG130512PC .007-.020 .024-.157
  
DNMG Negative 55° Rhombic Inserts
d
55°
r
t
132
Designation d t r
SNMG 331 0.375 0.187 0.016
SNMG 332 0.375 0.187 0.031
SNMG 333 0.375 0.187 0.047
Insert
Designation Recommended
Parameters
Grade
Cermet
CVD Coated
PVD Coated
ANSI ISO feed
(mm/rev) ap
(mm)
CT3000
TT7005
TT7015
TT8115
TT8125
TT8135
TT9215
TT9225
TT9235
TT5100
TT5080
TT9080
SNMG331 SNMG090404 .004-.018 .020-.157
 
SNMG332 SNMG090408 .004-.020 .020-.157
 
SNMG333 SNMG090412 .004-.022 .020-.157
 
SNMG331EA SNMG090404EA .002-.012 .005-.059
    
SNMG332EA SNMG090408EA .003-.016 .006-.059
    
SNMG332EM SNMG090404EM .005-.016 .020-.157
    
SNMG333EM SNMG090408EM .006-.016 .028-.157
    
SNMG331FG SNMG090404FG .003-.012 .008-.079
 
SNMG332FG SNMG090408FG .004-.014 .020-.079
 
SNMG333FG SNMG090412FG .006-.016 .020-.079
 
SNMG331FM SNMG090404FM .003-.012 .010-.079
  
SNMG332FM SNMG090408FM .004-.014 .012-.079
  
SNMG333FM SNMG090412FM .006-.016 .014-.079
  
SNMG331MM SNMG090404MM .006-.018 .016-.157

SNMG332MM SNMG090408MM .008-.020 .020-.157

SNMG333MM SNMG090412MM .009-.020 .028-.157

SNMG331MT SNMG090404MT .004-.014 .031-.157
  
SNMG332MT SNMG090408MT .006-.018 .039-.157
  
SNMG333MT SNMG090412MT .008-.022 .047-.157
  
SNMG331PC SNMG090404PC .004-.012 .016-.138
  
SNMG332PC SNMG090408PC .006-.016 .020-.138
  
SNMG333PC SNMG090412PC .007-.020 .024-.138
  
SNMG Negative 90° Square Inserts
t
r
d
90°
133
60°
r
d
t
Insert
Designation Recommended
Parameters
Grade
Cermet
CVD Coated
PVD Coated
ANSI ISO feed
(mm/rev) ap
(mm)
CT3000
TT7005
TT7015
TT8115
TT8125
TT8135
TT9215
TT9225
TT9235
TT5100
TT5080
TT9080
TNMG2.531 TNMG130404 .004-.018 .020-.157
 
TNMG2.532 TNMG130408 .004-.020 .020-.157
 
TNMG2.533 TNMG130412 .004-.022 .020-.157
 
TNMG2.531EA TNMG130404EA .002-.012 .005-.059
    
TNMG2.532EA TNMG130408EA .003-.016 .006-.059
    
TNMG2.531EM TNMG130404EM .005-.016 .020-.157
    
TNMG2.532EM TNMG130408EM .006-.016 .028-.157
    
TNMG2.531FG TNMG130404FG .003-.012 .010-.059
 
TNMG2.532FG TNMG130408FG .004-.014 .012-.059
 
TNMG2.533FG TNMG130412FG .006-.016 .014-.059
 
TNMG2.531FM TNMG130404FM .003-.012 .010-.059
  
TNMG2.532FM TNMG130408FM .004-.014 .012-.059
  
TNMG2.533FM TNMG130412FM .006-.016 .014-.059
  
TNMG2.531FT TNMG130404FT .003-.012 .010-.098
  
TNMG2.532FT TNMG130408FT .004-.016 .012-.098
  
TNMG2.533FT TNMG130412FT .006-,020 .014-.098
  
TNMG2.531MM TNMG130404MM .006-.018 .016-.138

TNMG2.532MM TNMG130408MM .008-,020 .020-.138

TNMG2.533MM TNMG130412MM .009-,020 .028-.138

TNMG2.531MT TNMG130404MT .004-.014 .031-.138
  
TNMG2.532MT TNMG130408MT .006-.018 .039X
  
TNMG2.533MT TNMG130412MT .008-.022 .047-.138
  
TNMG2.531PC TNMG130404PC .004-.012 .016-.118
  
TNMG2.532PC TNMG130408PC .006-.016 .020-.118
  
TNMG2.533PC TNMG130412PC .007-,020 .024-.118
  
TNGG2.531R/L TNMG130404R/L .005-.012 .039-.118
TNGG2.532R/L TNMG130408R/L .006-.014 .051-.118
TNMG Negative 60° Triangular Inserts
Designation d t r
TNMG 2.531 0.313 0.187 0.016
TNMG 2.532 0.313 0.187 0.031
TNMG 2.533 0.313 0.187 0.047
134
Designation Dimensions (inch) Insert Components
h b l l1 f Lever Screw Seat Seat Pin Wrench
HCLNR/L 10-33A 0.625 0.625 4.00 0.87 0.750
CNMG33_ LCL09-NX LCS3 LSC32A LSP3A L-W2.5HCLNR/L 12-33B 0.750 0.750 4.50 0.87 1.000
HCLNR/L 16-33D 1.000 1.000 6.00 0.87 1.250
HCBNR/L 12-33B 0.750 0.750 4.50 0.91 0.691 CNMG33_ LCL09-NX LCS3 LSC32A LSP3A L-W2.5
HCBNR/L 16-33D 1.000 1.000 6.00 0.91 0.941
Designation Dimensions (inch) Insert Components
h b l l1 f Lever Screw Seat Seat Pin Wrench
HDJNR/L 12-3.53.5B 0.750 0.750 4.50 1.34 1.000 DNMG3.53.5_ LCL11-NX LCS4 LSD3.52 LSP4 L-W3
HDJNR/L 16-3.53.5D 1.000 1.000 6.00 1.34 1.250
HDNNR/L 12-3.53.5B 0.750 0.750 4.50 1.44 0.375 DNMG3.53.5_ LCL11-NX LCS4 LSD3.52 LSP4 L-W3
HDNNR/L 16-3.53.5D 1.000 1.000 6.00 1.44 0.500
HDQNR/L 12-3.53.5B 0.750 0.750 4.50 1.22 1.000 DNMG3.53.5_ LCL11-NX LCS4 LSD3.52 LSP4 L-W3
HDQNR/L 16-3.53.5D 1.000 1.000 6.00 1.22 1.250
HCLNR/L HCBNR/L
HCLNR/L HCBNR/L
h
f
h
b
l
95°
f
h h
b
l
75°
l1l1
HDJNR/L HDNNR/L HDQNR/L
HDJNR/L HDNNR/L
h
f
h
b
l
93°
h
f
h
b
62.5°
h
f
h
b
l
107.5°
HDQNR/L
l
l1
l1
l1
135
Designation Dimensions (inch) Insert Components
h b l l1 f Lever Screw Seat Seat Pin Wrench
HTFNR/L 12-2.53B 0.750 0.750 4.50 0.79 1.000
TNMG2.53_ LCL08-NX LCS3-NX LST2.51.8 LSP3B L-W2.5HTFNR/L 16-2.53D 1.000 1.000 6.00 0.79 1.250
HTGNR/L 10-2.53A 0.625 0.625 4.00 0.87 0.750
HTGNR/L 12-2.53B 0.750 0.750 4.50 0.87 1.000 TNMG2.53_ LCL08-NX LCS3-NX LST2.51.8 LSP3B L-W2.5
HTGNR/L 16-2.53D 1.000 1.000 6.00 0.87 1.250
Designation Dimensions (inch) Insert Components
h b l l1 f Lever Screw Seat Seat Pin Wrench
HSBNR/L 12-33B 0.750 0.750 4.50 0.91 0.691 SNMG33_ LCL09-NX LCS3 LSS32A LSP3A L-W2.5
HSBNR/L 16-33D 1.000 1.000 6.00 0.91 0.941
HSDNN 12-33B 0.750 0.750 4.50 0.98 0.375 SNMG33_ LCL09-NX LCS3 LSS32A LSP3A L-W2.5
HSDNN 16-33D 1.000 1.000 6.00 0.98 0.500
HSKNR/L 12-33B 0.750 0.750 4.50 0.75 1.000 SNMG33_ LCL09-NX LCS3 LSS32A LSP3A L-W2.5
HSKNR/L 16-33D 1.000 1.000 6.00 0.75 1.250
HSSNR/L 12-33B 0.750 0.750 4.50 0.85 1.000 SNMG33_ LCL09-NX LCS3 LSS32A LSP3A L-W2.5
HSSNR/L 16-33D 1.000 1.000 6.00 1.14 1.250
HSBNR/L HSDNN HSKNR/L HSSNR/L
HSBNR/L
HSKNR/L
HSDNN
HSSNR/L
f
hh
b
l
45°
f
hh
b
l
45°
f
h h
b
l
75°
f
hh
b
l
75°
l1
l1
l1
l1
HTFNR/L HTGNR/L
HTFNR/L HTGNR/L
h h
b
f
l
91°
h
h
fb
l
91°
l1l1
136
Designation Dimensions (inch) Insert Components
d h l l1 f Dmin Lever Screw Seat Seat Pin Snap Ring Wrench
A10R-HCLNR/L-33 0.625 0.583 8.00 0.98 0.406 0.750
CNMG 33_ LCL09B-NX LCS3B – – LSR3B L-W2A12S-HCLNR/L-33 0.750 0.669 10.00 1.10 0.500 1.000
A16T-HCLNR/L-33 1.000 0.921 12.00 1.22 0.640 1.250
A20U-HCLNR/L-33 1.250 1.169 14.00 1.22 0.765 1.500 LCL09-NX LCS3 LSC32 LSP3A – L-W2.5
Designation Dimensions (inch) Insert Components
d h l l1 f f1 Dmin Lever Screw Seat Seat Pin Wrench
A20U-HDUNR/L-3.53.5 1.250 1.169 14.00 1.77 1.000 – 1.750 DNMG3.53.5_ LCL11-NX LCS4S LSD3.52B LSP4 L-W3
A20U-HDZNR/L-3.53.5 1.250 1.169 14.00 1.36 1.000 0.434 1.750
A-HCLNR/L
Dmin.
h
dg7
f
l1
l
95°
A-HCLNR/L
A-HDUNR/L A-HDZNR/L
Dmin.
h
dg7
f
l1
l
93°
Dmin.
h
dg7
f
l1
f1
l
3°
.787
A-HDUNR/L
A-HDZNR/L
137
Designation Dimensions (inch) Insert Components
d h l l1 f Dmin Lever Screw Seat Seat Pin Snap Ring Wrench
A16T-HSKNR/L-33 1.000 0.921 12.00 1.22 0.640 1.250 SNMG33_ LCL09B-NX LCS3B – – LSR3B L-W2
A20U-HSKNR/L-33 1.250 1.169 14.00 1.22 0.765 1.500 LCL09-NX LCS3 LSS32 LSP3A – L-W2.5
Designation Dimensions (inch) Insert Components
d h l l1 f Dmin Lever Screw Seat Seat Pin Snap Ring Wrench
A10R-HTFNR/L-2.53 0.625 0.583 8.00 0.98 0.406 0.750
TNMG2.53_ LCL08B-NX LCS3B – – LSR3B L-W2A12S-HTFNR/L-2.53 0.750 0.669 10.00 1.10 0.500 1.000
A16T-HTFNR/L-2.53 1.000 0.921 12.00 1.30 0.640 1.250
A20U-HTFNR/L-2.53 0.750 1.169 14.00 1.30 0.765 1.500 LCL08-NX LCS3-NX LST2.51.8B LSP3B – L-W2.5
A-HSKNR/L
Dmin.
h
dg7
f
l1
l
75°
S-PSKNR/L
A-HTFNR/L
Dmin.
h
dg7
f
l1
l
91°
A-HTFNR/L
138
HCLNR/L*
Designation
Dimension (mm) Insert Components
Lever Screw Shim Shim Pin
Nozzle
Wrench
d f l
C4-HCLNR/L 27050-0904 40 27 50 CNMG 33
LCL 09-NX
LCS 3 LSC 32 LSP 3A NZ 83 L-W 2.5
f
l
95°
d
HTGNR/L* HTJNR/L*
f
l
91°
Designation
Dimension (mm) Insert Components
Lever Screw Shim Shim Pin
Nozzle
Wrench
d f l
C4-HTGNR/L 27050-1304 40 27 50 TNMG 2.53
LCL 08-NX
LCS 3-NX
LST 2.51.8
LSP 3B NZ 83 L-W 2.5
1
C4-HTJNR/L 27050-1304 40 27 50
*(93°)
d
HDJNR/L*
Designation
Dimension (mm) Insert Components
Lever Screw Shim Shim Pin
Nozzle
Wrench
d f l
C4-HDJNR/L 27055-1305 40 27 55 DNMG 3.53.5
LCL 11-NX
LCS 4 LSD 3.52 LSP 4 NZ 83 L-W 3
f
l
93°
d
27
°
Max
HSSNR/L*
Designation
Dimension (mm) Insert Components
Lever Screw Shim Shim Pin
Nozzle
Wrench
d f fs l ls
C4-HSSNR/L 27042-0904 40 27
20.6
44
50.3
SNMG 33
LCL 09-NX
LCS 3 LSS 32A LSP 3A NZ 83 L-W 2.5
f
l
45°
ls
fs
d
1Marked : Entering angle of HTJNR/L is 93 degrees.
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
139
FOR SEMI HEAVY TURNING
• Low cutting forces and an optimized chipbreaker suitable for semi heavy machining
• Hook lever clamping system gives unique contact surface with large convex double
sided insert
• Unique insert and shim profile offer maximum stability in semi-heavy machining
• 3 dimensional geometry that is exchangeable with the ISO standard holder
HB CHIPBREAKER
CLAMPING FEATURES OF INSERT
Conventional Lever Type
(P-Type Holders)
Hook Lever Type
(H-Type Holders)
Poor clamping strength due to single
directional force More stable clamping from
multidirectional force
Contact Surface
• Double-sided semi-heavy turning insert
√ Low cutting force
√ Optimized chipbreaker suitable for semi heavy
machining
• Stable contact surface with four rest pads
√ Unique seat contact with large convex surface
• Exclusive seat
√ 3 dimensional geometry
√ Exchangeable with ISO Standard P-type holders
CHIP CONTROL RANGE
depth of cut (inch)
HB
.400”
.320”
.240”
.160”
.080”
.040”
• Insert: CNMX 553 HB
• Cutting speed: 500 sfm
• Material: 0.45% Carbon Steel
feed rate (ipr)
.008" .012" .016" .024" .032"
140
ANSI
Description
ISO
Description
feed
(ipr)
ap
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
TT8135
TT5080
TT9080
l d t r
CNMX 553 HB CNMX 160712 HB .012-.031 .060-.315 .583 .625 .272 .047
CNMX 554 HB CNMX 160716 HB .012-.031 .060-.315 .567 .625 .272 .063
= P = M = K = N = S = H
CNMX HB
ANSI
Description
ISO
Description
feed
(ipr)
ap
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
l d t r
SNMX 553 HB SNMX 150712 HB .012-.031 .060-.315 .583 .625 .272 .047
SNMX 554 HB SNMX 150716 HB .012-.031 .060-.315 .567 .625 .272 .063
= P = M = K = N = S = H
SNMX HB
141
HCLNR/L 16-55D 1.00 1.00 6.0 1.25
HCLNR/L 20-55E 1.25 1.25 7.0 1.50
HCLNR/L 24-55E 1.50 1.50 7.0 2.00
Designation h
Dimensions (inch)
fb l
95
b
f
l
h
h
HCLNR/L 16-55D CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCLNR/L 20-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCLNR/L 24-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HARDWARE
HCLNR/L
HCRNR/L 16-55D 1.00 1.00 6.0 1.047
HCRNR/L 20-55E 1.25 1.25 7.0 1.291
HCRNR/L 24-55E 1.50 1.50 7.0 1.697
Designation h
Dimensions (inch)
fb l
75
°
b
f
l
h
h
HCRNR/L 16-55D CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCRNR/L 20-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCRNR/L 24-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HARDWARE
HCRNR/L
142
HSDNN 16-55D 1.00 1.00 6.0 .500
HSDNN 20-55E 1.25 1.25 7.0 .625
HSDNN 24-55D 1.50 1.50 7.0 .750
Designation h
Dimensions (inch)
fb l
45°
hh
f
l
b
HARDWARE
HSDNN 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSDNN 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSDNN 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HSDNN
HSKNR/L 16-55D 1.00 1.00 6.0 1.25
HSKNR/L 20-55E 1.25 1.25 7.0 1.50
HSKNR/L 24-55D 1.50 1.50 7.0 2.00
Designation h
Dimensions (inch)
fb l
HARDWARE
HSKNR/L 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSKNR/L 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSKNR/L 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HSKNR/L
95
b
f
l
h
h
hh
fb
l
75°
143
HSRNR/L 16-55D 1.00 1.00 6.0 1.047
HSRNR/L 20-55E 1.25 1.25 7.0 1.291
HSRNR/L 24-55D 1.50 1.50 7.0 1.697
Designation h
Dimensions (inch)
fb l
75
°
h
h
f
b
l
HARDWARE
HSRNR/L 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSRNR/L 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSRNR/L 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HSRNR/L
144
REPLACEMENT SEATS FOR ISO LEVER LOCKING HOLDERS (P-TYPE HOLDERS)
Ingersoll offers several replacement seats that are exchangeable with ISO Lever Lock Holders. However, for best performance,
Ingersoll recommends that the HB insert be used with its exclusive H-type holder to maximize tool life.
LSC 53-NX: Same IC as Insert IC
LSC 53-NXS: Slightly smaller size than Insert IC
CNMX 55_ LSC 54-NX LSC 53-NX
LSC 53-NXS
SNMX 55_ LSS 54-NX LSS 53-NX
LSS 53-NXS
Description Shape Seat for H-type Holder
Seat for ISO Lever Lock
(P-type) Holder
145
FOR LARGE PART MACHINING IN THE WIND POWER,
SHIPBUILDING AND POWER PLANT INDUSTRIES
• High helix cutting edge
• Double lever clamping for maximum stability
• Unique geometry provides low cutting force
• 40mm cutting edge allows cutting depths up to 1.25"
• Suitable for medium-powered machines
• Facing and external turning possible
• Available in left hand and right hand
• 80 degree corner angle allows it to be used in the same
manner as CNMG/CNMM Inserts
• 95 degree entrance angle allows facing and external
machining
40 MM HELIX CUTTING EDGE
Helix
146
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
TT7100
d l t r D1
LNMM 401224R/L-HX LNMM 401224R/L-HX .028-.059 .236-1.260 1.00 1.574 .472 .094 .360
= P = M = K = N = S = H
d
l
t
ØD1
r
80°
LNMM HX
h
f
95° l
b
h
Designation
Dimension (inch)
h b l f
2PLLNR/L L24-4012-10 1.50 1.50 10.0 2.00 LNMM
401224R/L-HX LCL 8 LCS 8-L39 LN 4025-
T6.35 R/L LSP 8 L-W 5
2PLLNR/L L32-4012-12 2.00 2.00 12.0 2.35 LNMM
401224R/L-HX LCL 8 LCS 8-L39 LN 4025-
T6.35 R/L LSP 8 L-W 5
Insert Lever Screw Shim Shim Pin Wrench
2PLLNR/L
147
FOR LARGE PART MACHINING IN THE WIND POWER,
SHIPBUILDING AND POWER PLANT INDUSTRIES
• 50mm (1.97") cutting edge enables cutting up to 45mm (1.77") depth of cut
• Rectilinear shaped cutting edge ideal for heavy roughing on high-powered
machines
• HD insert suitable for continuous machining
• HY insert suitable for interrupted cutting
50 MM CUTTING EDGE
• Two blind holes and two-lever clamping system
provide simple but strong clamping forces
h
f
l
75°
b
h
HARDWARE
2PLBNR/L 32-T5014 2.00 2.00 12.00 1.77 LNMX LCL 8 LCS 8-L43 LN 5025-T6.35 LSP 8 SS
M12X1.75X25 L-W 5
Insert Lever Screw Shim Shim Pin Set Screw Wrench
DESIGNATION Dimensions (inch)
h b l f
2PLBNR/L
148
90°
l
d
t
r
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Dimensions (inch)
Grade
TT8125
TT7100
TT9225
d l t r
= P = M = K = N = S = H
LNMX 501432HY LNMX 501432 HY .025-.059 .197-1.57 1.00 2.00 .559 .126
LNMX HY
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
TT7100
d l t r
LNMX 501432HD LNMX 501432 HD .028-.063 .236-1.57 1.00 2.00 .559 .126
= P = M = K = N = S = H
90°
l
d
t
r
LNMX HD
149
DOUBLE SIDED INSERT WITH 1.25” CUTTING EDGE
•
The front side has a negative HD or HT chip breaker suitable for heavy machining.
• T
he back side has a lighter chip breaker designed to minimize the cutting load and break chips
effectively when machining depths of cut less than .200”.
•
Strong clamping force due to hook lever system.
feed rate (ipr)
depth of cut (inch)
.008 .016 .024 .032 .040 .048 .056 .064
1.25
1.00
.750
.625
.500
.375
.250
0
HT
HD
Material: 1045 steel
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
TT8115
TT8125
TT7100
D1 d t r feed (ipr) ap
SNMD 1066 HD SNMD 310924 HD .375 1.250 .375 .094 .023-.060 .276-1.000 • • •
SNMD 1066 HT SNMD 310924 HT .375 1.250 .375 .094 .020-.056 .240-.875 • • •
SNMD HD/HT INSERTS
r
d
90
75˚
°
t
b
l
fh
h
b
l
f
h
h
b
l
fh
h
45˚
P
Carbon Steel C: 0.45%
M
Austenitic Stainless Steel
K
High Tensile Cast Iron
N
Aluminum
S
Inconel
H
Hardened Steel
For Heavy For Finishing
150
HSBNR/L
• Marked: Standard items
INCH HOLDERS CAN BE PRODUCED AS SPECIALS.
HSBNR/L 4040 S3109
• •
40 40 250 35
SNM 1066
LCL 32-NX LCS 8 LSS 104 LSP 8 L-W 5
HSBNR/L 5050 T3109
• •
50 50 300 43
DESIGNATION
Dimensions (mm)
R L h b l f
WrenchShim PinShimScrewLeverInsert
HSDNN
• Marked: Standard items
INCH HOLDERS CAN BE PRODUCED AS SPECIALS.
HSDNN 4040 S3109
•
40 40 250 35
SNM 1066
LCL 32-NX LCS 8 LSS 104 LSP 8 L-W 5
HSDNN 5050 T3109
•
50 50 300 43
DESIGNATION
Dimensions (mm)
h b l f
WrenchShim PinShimScrewLeverInsert
151
CNMD
HZ
HD
HT HY
SNMD
HY HZHT HD
NEW DOUBLE-SIDED CHIPBREAKER INSERTS FOR
ROUGH AND FINISH MACHINING
Most cutting tool manufacturers design and produce single-sided ISO turning
inserts in order to provide high levels of strength and toughness in heavy
turning applications. Ingersoll has developed a new concept that utilizes the
otherwise useless underside of these single-sided inserts for finish turning
capacity. The result is the product line that combines a heavy
roughing insert with a finishing insert.
The new concept of double-sided inserts utilizes our most aggressive chip
breaker geometry types such as the HT, HY, and HZ for 80 degree CNMD and
90 degree SNMD inserts for heavy rough machining. Also new is the HD
roughing chip breaker, which is designed to protect the insert with a smooth
chip-breaking action when machining deeply stepped parts such as shafts. The
underside of all these inserts contains a common style, finishing chip breaker
that allows each insert to be used in the same holder, under different operating
conditions, for final finishing passes on large work pieces.
This new product summarizes the Ingersoll spirit that never stops developing
innovative new products to improve cost reduction solutions to its customers.
DOUBLE SIDED H SERIES CHIPBREAKERS
BONUS!
BONUS!
152
GUIDELINE FOR INSERT USE
FEATURES
• Utilizes both sides of the insert to improve economy & cost reduction
• Available in a variety of sizes and chip breakers to meet customers specific heavy rough machining requirements
• Economy is further improved by using one tool holder for rough and finish machining
The upper-side of the double sided insert can be used in the same manner as a single-sided insert.
The under-side can then be used when finish machining is required.
upper-side
Rough machining
under-side
Finish machining
upper-side
Rough machining
under-side
Not utilized
1. Commence operation on finish machining first using the under-side of insert
2. Operate rough machining with the upper-side after edges on under-side are used
upper-sideunder-side
storage
DOUBLE-SIDED!SINGLE-SIDED
TYPICAL
CNMM/SNMM STYLE
UNDER-SIDE FINISH MACHINING PARAMETERS
• Insert : CNMD 866 HD
• Cutting speed: 100 m/min
• Material: 0.45% Carbon Steel feed rate (ipr)
CHIP BREAKING RANGE
depth of cut (inch)
.016 .024 .031 .039 .047 .055 .063
.708
.629
.551
.472
.393
.315
.236
.157
HY
HZ
HT
HD
Depth of Cut (inches) Feed Rate (ipr)
.120” - .200” .024” - (.016”-.032”)
153
ANSI
Number
ISO
Number
feed*
(ipr)
DOC*
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
d t r
CNMD 866 HD .022-.059 .160-.590 1.00 .375 .094
= P = M = K = N = S = H
r
80°
d
t
CNMD HD
ANSI
Number
ISO
Number
feed*
(ipr)
DOC*
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
d t r
CNMD 646 HT CNMD 190624 HT .014-.035 .160-.355 .750 .250 .094
CNMD 866 HT CNMD 250924 HT .022-.051 .200-.470 1.00 .375 .094
= P = M = K = N = S = H
r
80°
d
t
CNMD HT
* See introduction page for finish side parameters
* See introduction page for finish side parameters
Roughing Finishing
Roughing Finishing
154
ANSI
Number
ISO
Number
feed*
(ipr)
DOC*
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
d t r
CNMD 646 HY CNMD 190624 HY .020-.043 .160-.470 .750 .250 .094
CNMD 866 HY CNMD 250924 HY .022-.059 .160-.590 1.00 .375 .094
= P = M = K = N = S = H
r
80°
d
t
Roughing Finishing
CNMD HY
ANSI
Number
ISO
Number
feed*
(ipr)
DOC*
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
d t r
= P = M = K = N = S = H
CNMD 866 HZ CNMD 250924 HZ .022-.059 .160-.590 1.00 .375 .094
r
80°
d
t
CNMD HZ
* See introduction page for finish side parameters
* See introduction page for finish side parameters
Roughing Finishing
155
ANSI
Number
ISO
Number
feed*
(ipr)
DOC*
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
d t r
SNMD 866 HD SNMD 250924 HD .022-.059 .160-.590 1.00 .375 .094
= P = M = K = N = S = H
90°
r
d
t
SNMD HD
ANSI
Number
ISO
Number
feed*
(ipr)
DOC*
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
d t r
SNMD 646 HT SNMD 190624 HT .022-.047 .160-.355 .750 .250 .094
SNMD 866 HT SNMD 250924 HT .022-.051 .200-.470 1.00 .375 .094
= P = M = K = N = S = H
For Finishing
For Finishing
90°
r
d
t
SNMD HT
* See introduction page for finish side parameters
* See introduction page for finish side parameters
Roughing Finishing
Roughing Finishing
156
ANSI
Number
ISO
Number
feed*
(ipr)
DOC*
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
d t r
SNMD 646 HY SNMD 190624 HY .020-.043 .160-.470 .750 .250 .094
SNMD 866 HY SNMD 250924 HY .022-.059 .160-.590 1.00 .375 .094
= P = M = K = N = S = H
90°
r
d
t
SNMD HY
ANSI
Number
ISO
Number
feed*
(ipr)
DOC*
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
d t r
SNMD 866 HZ SNMD 250924 HZ .022-.059 .160-.590 1.00 .375 .094
= P = M = K = N = S = H
90°
r
d
t
SNMD HZ
* See introduction page for finish side parameters
* See introduction page for finish side parameters
Roughing Finishing
Roughing Finishing
157
EM FOR MEDIUM
EA FOR FINISHING ET FOR ROUGHING
FOR STAINLESS STEEL MACHINING
Ingersoll previously introduced two new chipbreakers for
machining stainless steels and exotic materials: The EA
chipbreaker for finish to semi-finish operations in low depths
of cut, and the ET chipbreaker for rough machining of these
materials. The new EM chipbreaker is designed for medium
applications where customers desire a single insert that
encompasses many of the same features offered by the
EA and ET.
The EM chipbreaker features a sharp land that reduces
machining load during medium machining applications, while
simultaneously reducing build up material on the cutting edge.
The design also includes a broad boss face that dissipates heat
on the upper side of the chipbreaker, improving the surface
contact ratio while maximizing tool life. The result is an insert
that provides stable performance in difficult to machine
materials over a wide range of feed rates and
cutting depths.
EM CHIPBREAKER
158
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT9215
TT9225
TT9235
TT5080
TT9080
CNMG 431 EM CNMG 120404 EM .004-.018 .020-.200
CNMG 432 EM CNMG 120408 EM .005-.020 .020-.200
CNMG 433 EM CNMG 120412 EM .006-.022 .020-.200
CNMG 434 EM CNMG 120416 EM .007-.024 .020-.200
CNMG 542 EM CNMG 160608 EM .005-.020 .020-.250
CNMG 543 EM CNMG 160612 EM .006-.022 .020-.250
CNMG 544 EM CNMG 160616 EM .007-.024 .020-.250
CNMG 642 EM CNMG 190608 EM .005-.020 .020-.315
CNMG 643 EM CNMG 190612 EM .006-.022 .020-.315
CNMG 644 EM CNMG 190616 EM .007-.024 .020-.315
= P = M = K = N = S = H
CNMG EM
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT9215
TT9225
TT9235
TT5080
TT9080
DNMG 332 EM DNMG 110408 EM* .005-.020 .020-.160
DNMG 432 EM DNMG 150408 EM .005-.020 .020-.200
DNMG 442 EM DNMG 150608 EM .005-.020 .020-.200
DNMG 433 EM DNMG 150412 EM .006-.022 .020-.200
DNMG 443 EM DNMG 150612 EM .006-.022 .020-.200
*Insert is screw held = P = M = K = N = S = H
DNMG EM
159
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT9215
TT9225
TT9235
TT5080
TT9080
SNMG 432 EM SNMG 120408 EM .005-.020 .031-.200
SNMG 433 EM SNMG 120412 EM .006-.022 .031-.200
SNMG 543 EM SNMG 150612 EM .006-.022 .031-.250
SNMG 544 EM SNMG 150616 EM .007-.024 .031-.250
SNMG 643 EM SNMG 190612 EM .006-.022 .031-.315
SNMG 644 EM SNMG 190616 EM .007-.024 .031-.315
= P = M = K = N = S = H
SNMG EM
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT9215
TT9225
TT9235
TT5080
TT9080
TNMG 332 EM TNMG 160408 EM .005-.020 .031-.180
TNMG 333 EM TNMG 160412 EM .006-.022 .031-.180
TNMG 432 EM TNMG 220408 EM .005-.020 .031-.240
TNMG 433 EM TNMG 220412 EM .006-.022 .031-.240
= P = M = K = N = S = H
TNMG EM
160
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT9215
TT9225
TT9235
TT5080
TT9080
VNMG 332 EM VNMG 160408 EM .005-.020 .031-.140
= P = M = K = N = S = H
VNMG EM
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT9215
TT9225
TT9235
TT5080
TT9080
WNMG 332 EM WNMG 060408 EM .005-.020 .031-.120
WNMG 333 EM WNMG 060412 EM .006-.022 .031-.120
WNMG 431 EM WNMG 080404 EM .004-.018 .031-.160
WNMG 432 EM WNMG 080408 EM .005-.020 .031-.160
WNMG 433 EM WNMG 080412 EM .005-.022 .031-.160
= P = M = K = N = S = H
WNMG EM
161
• Insert: CCMT 32.52 (09T308)
• Cutting speed: 650 sfm
• Material: 0.45% Carbon steel
depth of cut (inch)
Feed rate (ipr)
.140
.120
.100
.080
.060
.040
.020
.004 .006 .008 .010 .012 .016
PC
CHIP CONTROL RANGE
NEW SINGLE SIDED ‘PC’ CHIPBREAKER FOR
SEMI-FINISH AND MEDIUM MACHINING
• Low cutting forces due to its positive rake angle
• Wide chip breaking range
• Suitable for a wide variety of materials
• For semi-finish to medium application
• 5°, 7°, and 11° positive inserts available
PC CHIPBREAKER FOR POSITIVE INSERTS
POSITIVE PC INSERT GEOMETRY
• Slightly Waved
cutting Edge
• Dimple Design
Low cutting Force
• Wide Groove
Smooth Cutting
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
CT3000
TT8115
TT8125
TT9225
TT9080
VBMT331PC VBMT160404PC 0.003 - 0.009 0.020 - 0.110
VBMT332PC VBMT160408PC 0.004 - 0.011 0.020 - 0.110
VBMT333PC VBMT160412PC 0.004 - 0.011 0.020 - 0.110
= P = M = K = N = S = H
VBMT PC - 5° POSITIVE INSERTS WITH PC CHIPBREAKER
162
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
CT3000
TT8115
TT8125
TT9225
TT9080
CCMT21.51PC CCMT060204PC 0.002 - 0.007 0.007 - 0.079
CCMT21.52PC CCMT060208PC 0.003 - 0.010 0.010 - 0.079
CCMT32.51PC CCMT09T304PC 0.003 - 0.010 0.010 - 0.118
CCMT32.52PC CCMT09T308PC 0.004 - 0.011 0.011 - 0.118
CCMT431PC CCMT120404PC 0.003 - 0.010 0.010 - 0.157
CCMT432PC CCMT120408PC 0.004 - 0.012 0.012 - 0.157
CCMT433PC CCMT120412PC 0.005 - 0.014 0.014 - 0.157
= P = M = K = N = S = H
CCMT PC - 7° POSITIVE, 80° RHOMBIC INSERTS WITH PC CHIPBREAKER
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
CT3000
TT8115
TT8125
TT9225
TT9080
DCMT21.51PC DCMT070204PC 0.002 - 0.007 0.012 - 0.079
DCMT21.52PC DCMT070208PC 0.003 - 0.010 0.016 - 0.079
DCMT32.51PC DCMT11T304PC 0.003 - 0.010 0.014 - 0.118
DCMT32.52PC DCMT11T308PC 0.004 - 0.011 0.020 - 0.118
DCMT32.53PC DCMT11T312PC 0.005 - 0.013 0.020 - 0.118
= P = M = K = N = S = H
DCMT PC - 7° POSITIVE, 55° RHOMBIC INSERTS WITH PC CHIPBREAKER
163
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT8115
TT8125
TT9225
TT9235
TT5080
RCMT120400PC RCMT120400PC 0.008 - 0.024 0.051 - 0.177
= P = M = K = N = S = H
RCMT PC - 7° POSITIVE ROUND INSERTS WITH PC CHIPBREAKER
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
CT3000
TT8115
TT8125
TT9225
TT9080
SCMT32.51PC SCMT09T304PC 0.003 - 0.010 0.014 - 0.118
SCMT32.52PC SCMT09T308PC 0.004 - 0.011 0.020 - 0.118
SCMT431PC SCMT120404PC 0.003 - 0.010 0.016 - 0.157
SCMT432PC SCMT120408PC 0.004 - 0.012 0.028 - 0.157
SCMT433PC SCMT120412PC 0.005 - 0.014 0.039 - 0.157
= P = M = K = N = S = H
SCMT PC - 7° POSITIVE SQUARE INSERTS WITH PC CHIPBREAKER
164
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
CT3000
TT8115
TT8125
TT9215
TT9225
TT9080
TCMT731PC TCMT090204PC 0.002 - 0.007 0.012 - 0.079
TCMT732PC TCMT090208PC 0.003 - 0.010 0.016 - 0.079
TCMT21.51PC TCMT110204PC 0.002 - 0.008 0.012 - 0.098
TCMT21.52PC TCMT110208PC 0.004 - 0.010 0.017 - 0.098
TCMT32.51PC TCMT16T304PC 0.003 - 0.010 0.014 - 0.118
TCMT32.52PC TCMT16T308PC 0.004 - 0.011 0.020 - 0.118
TCMT32.53PC TCMT16T312PC 0.005 - 0.014 0.024 - 0.118
= P = M = K = N = S = H
TCMT PC - 7° POSITIVE TRIANGULAR INSERTS WITH PC CHIPBREAKER
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
CT3000
TT8115
TT8125
TT9225
TT5100
VCMT221PC VCMT110304PC 0.002 - 0.008 0.004 - 0.067
VCMT332PC VCMT160408PC 0.002 - 0.008 0.012 - 0.079
= P = M = K = N = S = H
VCMT 22x VCMT 33x
VCMT PC - 7° POSITIVE 35° RHOMBIC INSERTS WITH PC CHIPBREAKER
165
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
CT3000
TT7005
TT7015
TT8125
TT9225
TT5100
TT5080
CPMT21.51PC CPMT060204PC 0.002 - 0.007 0.012 - 0.079
CPMT21.52PC CPMT060208PC 0.003 - 0.010 0.016 - 0.079
CPMT32.51PC CPMT09T304PC 0.003 - 0.010 0.018 - 0.118
CPMT32.52PC CPMT09T308PC 0.004 - 0.012 0.024 - 0.118
= P = M = K = N = S = H
CPMT PC - 11° POSITIVE, 80° RHOMBIC INSERTS WITH PC CHIPBREAKER
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
CT3000
TT7005
TT7015
TT8115
TT8125
TT9225
TT9235
TT5080
TPMT731PC TPMT090204PC 0.002 - 0.007 0.012 - 0.079
TPMT21.51PC TPMT110204PC 0.002 - 0.008 0.016 - 0.098
TPMT21.52PC TPMT110208PC 0.004 - 0.010 0.020 - 0.098
TPMT221PC TPMT110304PC 0.002 - 0.008 0.016 - 0.098
TPMT222PC TPMT110308PC 0.004 - 0.010 0.020 - 0.098
TPMT32.51PC TPMT16T304PC 0.003 - 0.010 0.018 - 0.118
TPMT32.52PC TPMT16T308PC 0.004 - 0.012 0.020 - 0.118
= P = M = K = N = S = H
TPMT PC - 11° POSITIVE TRIANGULAR INSERTS WITH PC CHIPBREAKER
166
• Good chip control range at low feed rates and D.O.C
• Suitable for heavy & interrupted machining
• Wide chip control range
Chip Control Range
depth of cut (inch)
Feed rate (ipr)
.320
.240
.160
.080
.008 .016 .024 .032
RCMX
RCMX-RA
• Insert: RCMX 160600 RA
• Cutting speed: 325 sfm
• Material: 0.45% Carbon steel
FOR ROUGH MACHINING OF MEDIUM AND LARGE
SIZED COMPONENTS
RA CHIPBREAKER FOR POSITIVE INSERTS
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
TT8135
d t D1
RCMX100300RA RCMX100300RA 0.008 - 0.020 0.039 - 0.157 0.394 0.125 0.142
RCMX120400RA RCMX120400RA 0.010 - 0.024 0.079 - 0.197 0.472 0.187 0.165
RCMX160600RA RCMX160600RA 0.014 - 0.030 0.098 - 0.276 0.630 0.250 0.205
RCMX200600RA RCMX200600RA 0.016 - 0.035 0.118 - 0.354 0.787 0.250 0.256
RCMX250700RA RCMX250700RA 0.020 - 0.047 0.138 - 0.472 0.984 0.312 0.283
RCMX320900RA RCMX320900RA 0.024 - 0.059 0.157 - 0.591 1.260 0.375 0.374
= P = M = K = N = S = H
dt
ØD1
7°
RCMX RA
167
• Neutral and handed holders.
• For 10mm to 32mm round inserts containing countersunk screw holes
(RCMX type).
• Simple lever lock clamping for fast indexing.
• Lever contacts screw hole taper for increased stability.
FOR TURNING AND PROFILING APPLICATIONS
EXTERNAL HOLDERS FOR POSITIVE ROUND INSERTS
(RCMX STYLE)
168
b
PRDCN
HARDWARE
PRGCR 12-10C .75 .75 5.00 0.57 1.00 RC X 100300 LCL 10C LCS 2 LSR 32 LSP 3A L-W 2
PRGCR/L 16-10D 1.00 1.00 6.00 .69 1.25
PRGCR 12-12C .75 .75 5.00 .71 1.00
RC X 120400 LCL 12C LCS 3 LSR 1203 LSP 3A L-W 2.5PRGCR/L 16-12D 1.00 1.00 6.00 .71 1.25
PRGCR/L 20-12D 1.25 1.25 6.00 .71 1.50
PRGCR 16-16D 1.00 1.00 6.00 .71 1.25 RC X 160600 LCL 16C LCS 16C LSR 1604 LSP 16C L-W 2.5
PRGCR/L 20-16E 1.25 1.25 7.00 .91 1.25
PRGCR/L 20-20F 1.25 1.25 8.00 1.08 1.50 RC X 200600 LCL 20C LCS 5 LSR 2004 LSP 5 L-W 3
PRGCR 24-25X 1.50 1.50 10.00 1.32 2.00 RC X 250700 LCL 25C LCS 25C LSR 2506 LSP 6 L-W 4
Insert Lever Screw Shim Shim Pin Wrench
DESIGNATION Dimensions (inch)
h b l l1 f
PRGCR/L
b
HARDWARE
PRDCN 12-10C .75 .75 5.00 1.97 .375 RC X 100300 LCL 10C LCS 2 LSR 32 LSP 3A L-W 2
PRDCN 16-10D 1.00 1.00 6.00 1.97 .500
PRDCN 12-12C .75 .75 5.00 1.97 .375
RC X 120400 LCL 12C LCS 3 LSR 1203 LSP 3A L-W 2.5PRDCN 16-12D 1.00 1.00 6.00 1.97 .500
PRDCN 20-12D 1.25 1.25 6.00 1.97 .625
PRDCN 16-16D 1.00 1.00 6.00 1.97 .500 RC X 160600 LCL 16C LCS 16C LSR 1604 LSP 16C L-W 2.5
PRDCN 20-16E 1.25 1.25 7.00 1.97 .625
PRDCN 20-20F 1.25 1.25 8.00 2.36 .625 RC X 200600 LCL 20C LCS 5 LSR 2004 LSP 5 L-W 3
PRDCN 24-20X 1.50 1.50 10.00 2.76 .750
PRDCN 24-25X 1.50 1.50 10.00 3.15 .750 RC X 250700 LCL 25C LCS 25C LSR 2506 LSP 6 L-W 4
PRDCN 32-32X 2.00 2.00 14.00 3.54 1.000 RC X 320900 LCL 32C LCS 8 LSR 3206 LSP 8 L-W 5
Insert Lever Screw Shim Shim Pin Wrench
DESIGNATION Dimensions (inch)
h b l l1 f
169
• Negative and positive cutting
edge: improves stability and
machinability
• Helical cutting edge: increases
tool life by minimizing cutting
resistance
• Applicable to a broad range of
workpieces
• Insert : CNMM 644 RX
• Cutting speed(Vc): 325 sfm
• Material: 0.45% Carbon steel
CHIP CONTROL RANGE
depth of cut (inch)
Feed rate (ipr)
.008 .016 .024 .032 .040 .048
.480
.400
.320
.240
.160
.080
RH
RX
RX CHIPBREAKER FOR ROUGH MACHINING
OF LARGE PARTS
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT8115
TT8125
TT8135
CNMM432RX CNMM120408RX 0.008 - 0.022 0.028 - 0.276
CNMM433RX CNMM120412RX 0.010 - 0.028 0.039 - 0.276
CNMM543RX CNMM160612RX 0.010 - 0.028 0.039 - 0.354
CNMM544RX CNMM160616RX 0.012 - 0.035 0.059 - 0.354
CNMM546RX CNMM160624RX 0.014 - 0.047 0.079 - 0.354
CNMM642RX CNMM190608RX 0.008 - 0.022 0.028 - 0.394
CNMM643RX CNMM190612RX 0.010 - 0.028 0.039 - 0.394
CNMM644RX CNMM190616RX 0.012 - 0.035 0.059 - 0.394
CNMM646RX CNMM190624RX 0.014 - 0.043 0.079 - 0.394
CNMM856RX CNMM250724RX 0.014 - 0.047 0.079 - 0.472
CNMM866RX CNMM250924RX 0.014 - 0.047 0.079 - 0.472
= P = M = K = N = S = H
CNMM RX
170
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT8115
TT8125
TT8135
SNMM432RX SNMM120408RX 0.008 - 0.022 0.028 - 0.276
SNMM433RX SNMM120412RX 0.010 - 0.028 0.039 - 0.276
SNMM543RX SNMM150612RX 0.010 - 0.028 0.039 - 0.354
SNMM643RX SNMM190612RX 0.010 - 0.028 0.039 - 0.394
SNMM644RX SNMM190616RX 0.012 - 0.035 0.059 - 0.394
SNMM646RX SNMM190624RX 0.014 - 0.043 0.079 - 0.394
SNMM856RX SNMM250724RX 0.014 - 0.047 0.079 - 0.472
SNMM866RX SNMM250924RX 0.014 - 0.047 0.079 - 0.472
= P = M = K = N = S = H
SNMM RX
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT8115
TT8125
TT8135
TNMM332RX TNMM160408RX 0.008 - 0.022 0.028 - 0.236
TNMM333RX TNMM160412RX 0.010 - 0.028 0.039 - 0.276
TNMM432RX TNMM220408RX 0.008 - 0.022 0.028 - 0.295
TNMM433RX TNMM220412RX 0.010 - 0.028 0.039 - 0.295
TNMM434RX TNMM220416RX 0.012 - 0.035 0.059 - 0.295
= P = M = K = N = S = H
TNMM RX
171
• Peripherally ground geometry provides high accuracy
• Low cutting forces due to an inclined, sharp cutting edge and wide groove
geometry
• Excellent chip control at low feed rates and depths of cut, due to an
optimized chip-breaker design
• Grade TT9020 suitable for Swiss sliding head turning centers
• Grade TT5030 ideal for precision aerospace applications
GROUND POSITIVE ISO INSERTS
FOR HIGH PRECISION TURNING
SA CHIPBREAKER
MINI
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT5080
TT9020
CCGT SA
CCGT 21.50 SA CCGT 060201 SA .0008 - .006 .004 - .060
CCGT 21.50.5 SA CCGT 060202 SA .0008 - .006 .004 - .060
CCGT 21.51 SA CCGT 060204 SA .002 - .008 .004 - .095
CCGT 32.50 SA CCGT 09T301 SA .0008 - .006 .004 - .100
CCGT 32.50.5 SA CCGT 09T302 SA .0008 - .006 .004 - .100
CCGT 32.51 SA CCGT 09T304 SA .002 - .008 .008 - .100
= P = M = K = N = S = H
CCGT SA - 7° POSITIVE, 80° RHOMBIC GROUND INSERTS WITH SA CHIPBREAKER
172
• Insert: CCGT 32.51 SA
• Cutting speed: 650 sfm
• Material: 0.45% Carbon steel
CHIP CONTROL RANGE
depth of cut (inch)
Feed rate (ipr)
SA
.002 .004 .006 .008
0
Waved & sharp cutting edge
induces smooth cutting
Chip-breaker design suitable
for wide range of applications
Peripheral
ground for
extreme
accuracy
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT5080
TT9020
DCGT 21.50 SA DCGT 070201 SA .0008 - .006 .004 - .060
DCGT 21.50.5 SA DCGT 070202 SA .0008 - .006 .004 - .060
DCGT 21.51 SA DCGT 070204 SA .002 - .008 .004 - .060
DCGT 32.50 SA DCGT 11T301 SA .0005 - .004 .004 - .100
DCGT 32.50.5 SA DCGT 11T302 SA .0008 - .006 .004 - .100
DCGT 32.51 SA DCGT 11T304 SA .001 - .008 .004 - .100
= P = M = K = N = S = H
DCGT SA - 7° POSITIVE, 55° RHOMBIC GROUND INSERTS WITH SA CHIPBREAKER
MINI
173
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT5080
TT9020
VBGT 220 SA VBGT 110301 SA .0005 - .003 .004 - .060
VBGT 220.5 SA VBGT 110302 SA .0008 - .003 .008 - .060
VBGT 221 SA VBGT 110304 SA .001 - .004 .008 - .060
= P = M = K = N = S = H
VBGT SA - 5° POSITIVE, 35° RHOMBIC GROUND INSERTS WITH SA CHIPBREAKER
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT5080
TT9020
TCGT 21.50 SA TCGT 110201 SA .0005 - .004 .004 - .100
TCGT 21.50.5 SA TCGT 110202 SA .0008 - .006 .008 - .100
TCGT 21.51 SA TCGT 110204 SA .001 - .008 .008 - .100
= P = M = K = N = S = H
TCGT SA - 7° POSITIVE, TRIANGULAR GROUND INSERTS WITH SA CHIPBREAKER
MINI
174
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT5080
TT9020
VCGT 220 SA VCGT 110301 SA .0005 - .003 .004 - .060
VCGT 220.5 SA VCGT 110302 SA .0008 - .003 .008 - .060
VCGT 221 SA VCGT 110304 SA .001 - .004 .008 - .060
= P = M = K = N = S = H
VCGT SA - 7° POSITIVE, 35° RHOMBIC GROUND INSERTS WITH SA CHIPBREAKER
MINI
175
KT CHIPBREAKER FOR ROUGH TURNING
OF CAST IRON
With a broad supporting area for stable seating as well as a reinforced cutting edge due to
a strong T-land, the new “KT” chipbreaker guarantees reliable and uniform machining with
excellent tool life for roughing and interrupted cutting conditions.
• Roughing applications on cast iron
• Stable broad supporting area
• Reliable & uniform performance
• Excellent tool-life for roughing and interrupted cutting conditions
176
Insert
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Grade
TT7005
TT7015
= P = M = K = N = S = H
KT CHIPBREAKERS
CNMG432KT CNMG120408KT 0.007 – 0.021 0.015 – 0.276 • •
CNMG433KT CNMG120412KT 0.010 – 0.028 0.020 – 0.276 • •
CNMG434KT CNMG120416KT 0.011 – 0.033 0.030 – 0.276 • •
DNMG432KT DNMG150408KT 0.007 – 0.019 0.015 – 0.276 • •
DNMG442KT DNMG150608KT 0.007 – 0.019 0.015 – 0.276 • •
DNMG433KT DNMG150412KT 0.009 – 0.025 0.020 – 0.276 • •
DNMG443KT DNMG150612KT 0.009 – 0.025 0.020 – 0.276 • •
SNMG432KT SNMG120408KT 0.007 – 0.021 0.015 – 0.276 • •
SNMG433KT SNMG120412KT 0.011 – 0.028 0.020 – 0.276 • •
TNMG332KT TNMG160408KT 0.007 – 0.017 0.013 – 0.244 • •
TNMG333KT TNMG160412KT 0.008 – 0.022 0.018 – 0.248 • •
TNMG432KT TNMG220408KT 0.007 – 0.021 0.015 – 0.276 • •
TNMG433KT TNMG220412KT 0.010 – 0.028 0.020 – 0.276 • •
WNMG432KT WNMG080408KT 0.007 – 0.019 0.011 – 0.217 • •
WNMG433KT WNMG080412KT 0.009 – 0.025 0.015 – 0.217 • •
B
KT Cross Section View
A
B
.012
18º
A
.012
18º
6º
CROSS SECTION VIEW
177
FOR HIGH FEED MACHINING
ECONOMY
• Utilizes double-sided technology with 6 cutting edges!
• Reduces cycle time, increases productivity
• Double-sided insert offers economical advantages when compared
to competitor’s inserts
PERFORMANCE
• Optimized chip-breaker geometry designed for high feed
machining, up to .118 inches per revolution (3mm/rev)
• Reduced cutting forces and surprisingly smooth
cutting action due to a positive, but strong,
cutting edge
• Chip thinning principle reduces depth of cut
notching, prolonging tool life
• Increased clamping stability from unique
and patented, 3-dimensional seat design that
works in conjunction with rest pads on insert
• Hook designed lever lock system provides
multidirectional clamping force
HF CHIPBREAKER
r
t
ØD1
IC
ANSI
Number
ISO
Number
feed
(ipr)
DOC
(inch)
Dimensions (inch)
Grade
TT8115
TT8125
TT9080
IC t r D1
BNMX 150720R/L HF BNMX 150720R/L HF .020 - .118 .020 - .100 .590 .315 .590 2.44
= P = M = K = N = S = H
BNMX HF
178
h
f
l
b
h
HARDWARE
HBXNR/L 16-55D 1.00 1.00 6.00 1.15 BNMX 150720R/L-HF LCL 16-NX LCS 5-L25.5 LSB 53 R/L LSP 5 SPP 5-6 L-W3
HBXNR/L 20-55E 1.25 1.25 7.00 1.45 BNMX 150720R/L-HF LCL 16-NX LCS 5-L25.5 LSB 53 R/L LSP 5 SPP 5-6 L-W3
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
DESIGNATION Dimensions (inch)
h b l f
HBXNR/L
• Insert: BNMX 150720 R-HF
• Cutting speed: 500 sfm
• Material: 0.45% Carbon Steel
CLAMPING FEATURES OF INSERT
Conventional Lever Type
(P-Type Holders)
Hook Lever Type
(H-Type Holders)
feed rate (ipr)
depth of cut (inch)
.020 .040 .080 .100 .120
HF
.100
.080
.060
.040
.028
.020
179
QUICK CHANGE HOLDER FOR
SWISS TYPE LATHES
• Quick insert changeover with simple lever clamp
design
• Both front and side clamping is available with
each holder
• Holders use a unique backward and downward
multi-directional clamping force
• No limitations – can be used with all Swiss-type
turning machines
BACK CLAMPING HOLDER
MINI
INCH
DESIGNATION
Dimensions (inch)
h h1 b b1 l f e
BCLCR/L 06-2C-SH .375 .079 .375 .079 5.00 .375 .591 CC T 21.5 BLCL 2 BLCS 2 BLSR 2 T 6
BCLCR/L 08-2C-SH .500 .500 5.00 .500 CC T 21.5 BLCL 2 BLCS 2 BLSR 2 T 6
BCLCR/L 083C-SH .500 .500 .079 5.00 .500 .669 CC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BCLCR/L 10-3C-SH .625 .625 5.00 .625 CC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
Insert Lever Lever Screw Snap Ring Wrench
METRIC
DESIGNATION
Dimensions (mm)
h h1 b b1 l f e
BCLCR/L 1212 K06-SH 12 1 12 2 125 12 CC T 0602 BLCL 2 BLCS 2 BLSR 2 T 6
BCLCR/L 1212 K09-SH 12 1 12 2 125 12 17 CC T 09T3 BLCL 3 BLCS 3 BLSR 3 L-W 2F
Insert Lever Lever Screw Snap Ring Wrench
f
b1
e
l
b
hh
h1
95˚
BCLCR/L-SH
180
Left front side
clamping
Right front side
clamping
BDJCR/L 06-2C-SH .375 .079 .375 .079 5.00 .375 .591 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T 6
BDJCR/L 08-2C-SH .500 .500 5.00 .500 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T 6
BDJCR/L 08-3C-SH .500 .500 .079 5.00 .500 .669 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BDJCR/L 10-3C-SH .625 .625 5.00 .625 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
DESIGNATION
Dimensions (inch)
h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench
DESIGNATION
Dimensions (mm)
h h1 b b1 l f e
BDJCR/L 1212 K07-SH 12 - 12 - 125 12 - DC T 0702 BLCL 2 BLCS 2 BLSR 2 T 6
BDJCR/L 1212 K11-SH 12 1 12 2 125 12 20 DC T 11T3 BLCL 3 BLCS 3 BLSR 3 L-W 2F
Insert Lever Lever Screw Snap Ring Wrench
f
b1
e
l
b
h
h
h1
93˚
BDJCR/L-SH
MINI
181
f
b1
e
l
b
h
h
h1
63°
60° max
BDNCN-SH
INCH
DESIGNATION
Dimensions (inch)
h h1 b b1 l f e
BDNCN 06-2C-SH .375 .375 5.00 .186 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T 6
BDNCN 08-3C-SH .500 .039 .500 5.00 .250 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BDNCN 10-3C-SH .625 .625 5.00 .313 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
Insert Lever Lever Screw Snap Ring Wrench
METRIC
DESIGNATION
Dimensions (mm)
h h1 b b1 l f e
BDNCN 1212 K07-SH 12 - 12 - 125 6 DC T 0702 BLCL 2 BLCS 2 BLSR 2 T 6
BDNCN 1212 K11-SH 12 1 12 - 125 6 22 DC T 11T3 BLCL 3 BLCS 3 BLSR 3 L-W 2F
Insert Lever Lever Screw Snap Ring Wrench
f
b1
e
l
b
hh
h1
93˚ 44˚ max
BVJBR/L-SH
INCH
DESIGNATION
Dimensions (inch)
h h1 b b1 l f e
BVJBR/L 06-2C-SH .375 .039 .375 .079 5.00 .375 .787 VB T 22 BLCL 2 BLCS 2 BLSR 2 T 6
BVJBR/L 08-2C-SH .500 .500 5.00 .500 VB T 22 BLCL 2 BLCS 2 BLSR 2 T 6
BVJBR/L 10-2C-SH .625 .625 5.00 .625 VB T 22 BLCL 2 BLCS 2 BLSR 2 T 6
Insert Lever Lever Screw Snap Ring Wrench
METRIC
DESIGNATION
Dimensions (mm)
h h1 b b1 l f e
BVJBR/L1212 K11-SH 12 12 125 12 - VB T 1103 BLCL 2 BLCS 2 BLSR 2 T 6
Insert Lever Lever Screw Snap Ring Wrench
MINI
182
f
b1
e
l
b
hh
h1
93˚ 44˚ max
BVJCR/L-SH
BVJCR/L 06-2C-SH .375 .039 .375 .079 5.00 .375 .787 VC T 22 BLCL 2 BLCS 2 BLSR 2 T 6
BVJCR/L 08-2C-SH .500 .500 5.00 .500 VC T 22 BLCL 2 BLCS 2 BLSR 2 T 6
BVJCR/L 10-2C-SH .625 .625 5.00 .625 VC T 22 BLCL 2 BLCS 2 BLSR 2 T 6
INCH
DESIGNATION
Dimensions (inch)
h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench
METRIC
DESIGNATION
Dimensions (mm)
h h1 b b1 l f e
BVJCR/L1212 K11-SH 12 12 125 12 - VC T 1103 BLCL 2 BLCS 2 BLSR 2 T 6
Insert Lever Lever Screw Snap Ring Wrench
MINI
183
NEW INDEXABLE SYSTEM OF BORING BARS AND
INSERTS FOR SMALL COMPONENT MACHINING
T•MINI Boring Bars
• Minimum bore diameter as small as .197” (5mm)
• Available with carbide and steel shanks, right hand and left hand
• Special design near the joints ensures improved durability
• Very good chip evacuation
• Stable machining with minimal vibration
T•MINI Inserts
• Shapes available: CCGT, TBGT, WBGT, VCGT and VCMT
• Insert IC (inscribed circle) as small as .156” (3.97mm)
• Smooth cutting edge prevents micro chipping and prolongs tool life
• Available in right hand and left hand styles (Note: right hand inserts for left hand bars. Left hand inserts for right hand bars. VCGT
& VCMT inserts are neutral and will fit either hand bar).
To meet the increasing demand for boring small parts such as machined medical implant devices and micro-sized electronic compo-
nents, Ingersoll introduces a new line of miniature, indexable boring bars and inserts.
The unique T•MINI boring bar configuration improves chip evacuation and can be applied in boring applications where the minimum
bore diameter is as small as .197” (5mm). Optional 16mm and .625” sleeves are available to provide a simple and secure means of
holding of the boring bars.
T•MINI inserts feature sharp cutting edges that help lower cutting forces and vibration. This enables precision turning and excellent
surface finish capabilities. Inserts are available in ground and pressed versions depending on the shape, and contain a smooth, ho-
mogenous surface finish that prevents chipping while extending tool life.
184
C04G-SCLCR/L 03-D05 • • .157 (4mm) .148 3.54 .098 .197 (5mm) CCoT1.10.9oo
(CCoT 0301oo)TS 16031I T 6
C05H-SCLCR/L 03-D06 • • .197 (5mm) .187 3.94 .098 .236 (6mm)
C06J-SCLCR/L 04-D07 • • .236 (6mm) .217 4.33 .098 .276 (7mm) CCoT1.41.1oo
(CCoT 0401oo)
TS 20038I/
HG-P T 6P
C07K-SCLCR/L 04-D08 • • .276 (7mm) .256 4.92 .098 .315 (8mm)
DESIGNATION
Dimensions (inch)
R L d h l f ØD min
Insert Screw Wrench
C-SCLCR/L (CARBIDE SHANK)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder
S-SCLCR/L (STEEL SHANK)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder
Fig.1
S04F-SCLCR/L 03-D05 • • .157 (4mm) .148 3.15 .098 .197 (5mm) CCoT1.10.9oo
(CCoT 0301oo)TS 16031I T 6 Fig 1
S05G-SCLCR/L 03-D06 • • .197 (5mm) .187 3.54 .118 .236 (6mm)
S06H-SCLCR/L 04-D07 • • .236 (6mm) .217 3.94 .138 .276 (7mm) CCoT1.41.1oo
(CCoT 0401oo)
TS 20038I/
HG-P T 6P Fig 1
S07J-SCLCR/L 04-D08 • • .276 (7mm) .256 4.33 .157 .315 (8mm)
S10H-SCLCR/L 03-D05 • • .394 (10mm) .354 3.94 .591 .098 .197 (5mm) CCoT1.10.9oo
(CCoT 0301oo)TS 16031I T 6 Fig 2
DESIGNATION
Dimensions (inch)
SHAPER L d h l l1 f ØD min
Insert Screw Wrench
Fig.2
185
C06J-STUBR/L 06-D08 • • .236
(6mm) .217 4.33 .157 .315
(8mm)
TBoT1.21oo
(TBoT 0601oo)
TS 20043I/
HG-P T 6P
DESIGNATION
Dimensions (inch)
R L d h l f ØD min
Insert Screw Wrench
C-STUBR/L (CARBIDE SHANK)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder
93°
S06H-STUBR/L 06-D08 • • .236
(6mm) .217 3.94 .157 .315
(8mm)
TBoT1.21oo
(TBoT 0601oo)
TS 20043I/
HG-P T 6P
DESIGNATION
Dimensions (inch)
R L d h l f ØD min
Insert Screw Wrench
S-STUBR/L (STEEL SHANK)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder
93°
186
C05H-SWUBR/L 06-D06 • • .197 (5mm) .187 3.94 .118 .236 (6mm)
WBoT1.21oo
(WBoT 0601oo)
TS 20038I/
HG-P T 6P
C06J-SWUBR/L 06-D07 • • .236 (6mm) .217 4.33 .138 .276 (7mm)
C07K-SWUBR/L 06-D08 • • .276 (7mm) .256 4.92 .157 .315 (8mm)
DESIGNATION
Dimensions (inch)
R L d h l f ØD min
Insert Screw Wrench
C-SWUBR/L (CARBIDE SHANK)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder
S-SWUBR/L (STEEL SHANK)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder
S05G-SWUBR/L 06-D06 • • .197 (5mm) .187 3.54 - .118 .236 (6mm)
WBoT1.21oo
(WBoT 0601oo)
TS 20038I/
HG-P T 6P Fig 1
S06H-SWUBR/L 06-D07 • • .236 (6mm) .217 4.33 - .138 .276 (7mm)
S07J-SWUBR/L 06-D08 • • .276 (7mm) .256 4.33 - .157 .315 (8mm)
S10H-SWUBR/L 06-D06 • • .394 (10mm) .354 3.94 .709 .118 .236 (6mm) Fig 2
DESIGNATION
Dimensions (inch)
SHAPER L d h l l1 f ØD min
Insert Screw Wrench
93°
Fig.1
Fig.2
93°
93°
187
S12M-SVJCR/L 08-D16 • • .472 (12mm) .433 5.91 1.02 .079 .630 (16mm) VCoT1.51.5oo
(VCoT 0802oo)
TS 20038I/
HG-P T 6P
S16Q-SVJCR/L 08-D20 • • .630 (16mm) .591 7.09 1.42 .079 .787 (20mm)
DESIGNATION
Dimensions (inch)
R L d h l l1 f ØD min
Insert Screw Wrench
S-SVJCR/L (STEEL SHANK)
• Marked: Standard items
S-SVPCR/L (STEEL SHANK)
52°
S10K-SVPCR/L 08-D16 • • .394 (10mm) .354 4.92 .236 .630 (16mm) VCoT1.51.5oo
(VCoT 0802oo)
TS 20038I/
HG-P T 6P
S12M-SVPCR/L 11-D20 • • .472 (12mm) .433 5.91 .394 .787 (20mm) VCoT 22oo
(VCoT 1103oo)SO 25065I T 7
DESIGNATION
Dimensions (inch)
R L d h l f ØD min
Insert Screw Wrench
• Marked: Standard items
117.5°
188
S-SVUCR/L (STEEL SHANK)
• Marked: Standard items
TSL (SLEEVE)
Metric
TSL 16-04 • .157 (4mm) 15 100 16
SS M4 x 0.7 x 4 L-W2
TSL 16-05 • .197 (5mm) 15 100 16
TSL 16-06 • .236 (6mm) 15 100 16
TSL 16-07 • .276 (7mm) 15 100 16
DESIGNATION
Dimensions
d1 h l D
Screw Wrench
• Marked: Standard items
93°
S12M-SVUCR/L 08-D16 • • .472 (12mm) .433 5.91 1.02 .433 .630 (16mm) VCoT1.51.5oo
(VCoT 0802oo)TS 20038I/HG-P T 6P
S16Q-SVUCR/L 11-D20 • • .630 (16mm) .591 7.09 1.26 .610 .787 (20mm) VCoT 22oo
(VCoT 1103oo)SO 25065I T 7
S20R-SVUCR/L 11-D25 • • .787 (20mm) .709 7.87 1.57 .689 .984 (25mm)
DESIGNATION
Dimensions (inch)
R L d h l l1 f ØD min
Insert Screw Wrench
Inch
TSL15.88-04-mini • .157 (4mm) 5.91 3.94 .625
SS M4 x 0.7 x 4 L-W2
TSL15.88-05-mini • .197 (5mm) 5.91 3.94 .625
TSL15.88-06-mini • .236 (6mm) 5.91 3.94 .625
TSL15.88-07-mini • .276 (7mm) 5.91 3.94 .625
189
INSERT
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (inches)
Grade
CT3000
PV3010
TT8115
TT8125
TT9225
TT5100
TT5080
TT9020
I.C. Rad Feed (ipr) DOC
CCGT 0301003 R-FF CCGT 1.10.9X0R-FF 0.138 0.001 .001 - .004 .002 - .012
CCGT0301003 L-FF CCGT 1.10.9X0L-FF 0.138 0.001 .001 - .004 .002 - .012
CCGT 030101 R-FF CCGT 1.10.90XR-FF 0.138 0.004 .001 - .005 .003 - .016
CCGT 030101 L-FF CCGT 1.10.90XL-FF 0.138 0.004 .001 - .005 .003 - .016
CCGT 030102 R-FF CCGT 1.10.90.5R-FF 0.138 0.008 .001 - .006 .004 - .016
CCGT 030102 L-FF CCGT 1.10.90.5L-FF 0.138 0.008 .001 - .006 .004 - .016
CCGT 030104 R-FF CCGT 1.10.91R-FF 0.138 0.016 .002 - .008 .004 - .016
CCGT 030104 L-FF CCGT 1.10.91L-FF 0.138 0.016 .002 - .008 .004 - .016
CCGT 0401003 R-FF CCGT 1.41.1X0R-FF 0.169 0.001 .001 - .004 .002 - .016
CCGT 0401003 L-FF CCGT 1.41.1X0L-FF 0.169 0.001 .001 - .004 .002 - .016
CCGT 040101 R-FF CCGT 1.41.10R-FF 0.169 0.004 .001 - .005 .004 - .020
CCGT 040101 L-FF CCGT 1.41.10L-FF 0.169 0.004 .001 - .005 .004 - .020
CCGT 040102 R-FF CCGT 1.41.10.5R-FF 0.169 0.008 .001 - .005 .004 - .020
CCGT 040102 L-FF CCGT 1.41.10.5L-FF 0.169 0.008 .001 - .005 .004 - .020
CCGT 040104 R-FF CCGT 1.41.11R-FF 0.169 0.016 .002 - .008 .004 - .020
CCGT 040104 L-FF CCGT 1.41.11L-FF 0.169 0.016 .002 - .008 .004 - .020
TBGT 0601003 R-FF TBGT 1.21X0R-FF 0.156 0.001 .001 - .004 .002 - .012
TBGT 0601003 L-FF TBGT 1.21X0L-FF 0.156 0.001 .001 - .004 .002 - .012
TBGT 060101 R-FF TBGT 1.210R-FF 0.156 0.004 .001 - .005 .003 - .016
TBGT 060101 L-FF TBGT 1.210L-FF 0.156 0.004 .001 - .005 .003 - .016
TBGT 060102 R-FF TBGT 1.210.5R-FF 0.156 0.008 .001 - .006 .004 - .016
TBGT 060102 L-FF TBGT 1.210.5L-FF 0.156 0.008 .001 - .006 .004 - .016
TBGT 060104 R-FF TBGT 1.211R-FF 0.156 0.016 .002 - .008 .004 - .016
TBGT 060104 L-FF TBGT 1.211L-FF 0.156 0.016 .002 - .008 .004 - .016
WBGT 0601003 R-FF WBGT 1.21X0R-FF 0.156 0.001 .001 - .004 .002 - .012
WBGT 0601003 L-FF WBGT 1.21X0L-FF 0.156 0.001 .001 - .004 .002 - .012
WBGT 060101 R-FF WBGT 1.210R-FF 0.156 0.004 .001 - .005 .003 - .016
WBGT 060101 L-FF WBGT 1.210L-FF 0.156 0.004 .001 - .005 .003 - .016
WBGT 060102 R-FF WBGT 1.210.5R-FF 0.156 0.008 .001 - .006 .004 - .016
WBGT 060102 L-FF WBGT 1.210.5L-FF 0.156 0.008 .001 - .006 .004 - .016
WBGT 060104 R-FF WBGT 1.211R-FF 0.156 0.016 .002 - .008 .004 - .016
WBGT 060104 L-FF WBGT 1.211L-FF 0.156 0.016 .002 - .008 .004 - .016
VCGT 110301 SA VCGT 220 SA 0.250 0.004 .0005 - .008 .004 - .060
VCGT 110302 SA VCGT 220.5 SA 0.250 0.008 .0008 - .008 .008 - .060
VCGT 110304 SA VCGT 221 SA 0.250 0.016 .002 - .008 .008 - .060
VCMT 080202 PC VCMT 1.51.51 PC 0.187 0.008 .001 - .006 .008 - .060
VCMT 080204 PC VCMT 1.51.51 PC 0.187 0.016 .002 - .008 .008 - .060
VCMT 110304 PC VCMT 221 PC 0.250 0.016 .002 - .008 .004 - .067
INSERTS
P
Carbon Steel C: 0.45%
M
Austenitic Stainless Steel
K
High Tensile Cast Iron
N
Aluminum
S
Inconel
H
Hardened Steel
VCMT 08,11
VCGT 11
WBGT 06
TBGT 06
CCGT 03, 04
190
191
C4, C5, C6-TDJNR
• Wide range of quick change heads for ISO turning inserts.
• Ideal for high precision machining due to stable clamping force.
QUICK CHANGE HOLDERS FOR ISO TURNING
C4, C5, C6-SCLCR
C4, C5, C6-TCLNR
192
C4-TCLNR/L 27050-09 40 27 50 CN 33 DLM 3 DLS 3 LSC 32 SO 40085I DSP 3 NZ 83 L-W 2.5
C4-TCLNR/L 27050-12 40 27 50 CN 43 DLM 4 DLS 4 TSC 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TCLNR/L 35060-12 50 35 60 CN 43 DLM 4 DLS 4 TSC 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TCLNR/L 45065-12 63 45 65 CN 43 DLM 4 DLS 4 TSC 44 SO 40050I DSP 4 NZ 104 L-W 3
C4-TCLNR/L 27055-16 40 27 55 CN 54 DLM 5 DLS 5 TSC 54 SO 50090I DSP 5 NZ 83 L-W 4
C5-TCLNR/L 35060-19 50 35 60 CN 64 DLM 6 DLS 5 LSC 63 SO 80180I DSP 5 NZ 104 L-W 4
C6-TCLNR/L 45065-19 63 45 65 CN 64 DLM 6 DLS 5 LSC 63 SO 80180I DSP 5 NZ 104 L-W 4
DESIGNATION
Dimensions (mm)
d f l
Insert Shim ScrewClamp SpringClamp Screw NozzleShim Wrench
f
l
d
95°
f
l
93°
d
27° max.
C_-TCLNR/L*
C_-TDJNR/L*
DESIGNATION
Dimensions (mm)
d f l
C4-TDJNR/L 27055-1504 40 27 55 DN 43 DLM 4 DLS 4 TSD 44 SO 40050I DSP 4 NZ 83 L-W 3
C4-TDJNR/L 27055-1506 40 27 55 DN 44 DLM 4 DLS 4 TSD 43 SO 40050I DSP 4 NZ 83 L-W 3
C5-TDJNR/L 35060-1504 50 35 60 DN 43 DLM 4 DLS 4 TSD 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TDJNR/L 35060-1506 50 35 60 DN 44 DLM 4 DLS 4 TSD 43 SO 40050I DSP 4 NZ 104 L-W 3
C6-TDJNR/L 45065-1504 63 45 65 DN 43 DLM 4 DLS 4 TSD 44 SO 40050I DSP 4 NZ 83 L-W 3
C6-TDJNR/L 45065-1506 63 45 65 DN 44 DLM 4 DLS 4 TSD 43 SO 40050I DSP 4 NZ 104 L-W 3
Insert Shim Screw SpringClamp Screw NozzleShim
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
193
DESIGNATION
Dimensions (mm)
d f fs l ls
C4-TSSNR/L 27042-12 40 27 18.7 42 50.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TSSNR/L 35052-12 50 35 26.7 52 60.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TSSNR/L 45056-12 63 45 36.7 56 64.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
Insert Shim ScrewClamp SpringClamp Screw Nozzle Wrench
ffs
45° l
ls
d
f
45°
l
d
C4-TSDNN 00050-12 40 0 50 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TSDNN 00060-12 50 0 60 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TSDNN 00065-12 63 0 65 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
DESIGNATION
Dimensions (mm)
d f l
Insert Shim ScrewClamp SpringClamp Screw Nozzle Wrench
C_-TSSNR/L*
C_-TSDNN*
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
194
NOTE: TTGNR/L has 91° lead angle. TTJNR/L has 93° lead angle.
C4-TTGNR/L 27050-16 40 27 50 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 83 L-W 2.5
C5-TTGNR/L 35060-16 50 35 60 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 104 L-W 2.5
C6-TTGNR/L 45065-16 63 45 65 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 104 L-W 2.5
C4-TTJNR/L 27050-16 40 27 50 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 83 L-W 2.5
C5-TTJNR/L 35060-16 50 35 60 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 104 L-W 2.5
C6-TTJNR/L 45065-16 63 45 65 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 104 L-W 2.5
DESIGNATION Dimensions (mm)
d f l
Insert Shim ScrewClamp SpringClamp Screw NozzleShim Wrench
f
91°(93°)* l
d
C_-TTGNR/L C_-TTJNR/L*
C4-TVJNR/L 27062-16 40 27 62 VN 33 DLM 3V DLS 5 TSV 33 SO 35080I DSP 5 NZ 83 L-W 4
C5-TVJNR/L 35065-16 50 35 65 VN 33 DLM 3V DLS 5 TSV 33 SO 35080I DSP 5 NZ 104 L-W 4
C6-TVJNR/L 45068-16 63 45 68 VN 33 DLM 3V DLS 5 TSV 33 SO 35080I DSP 5 NZ 104 L-W 4
DESIGNATION
Dimensions (mm)
d f l
Insert Shim ScrewClamp SpringClamp Screw NozzleShim Wrench
f
93°
44°
max.
l
d
C_-TVJNR/L*
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
195
DESIGNATION
Dimensions (mm)
d f l
C4-SCLCR/L 27050-09 40 27 50 CC T 32.5 SO 35124I SSC 32 SO 50090S NZ 83 T 15
C5-SCLCR/L 35060-09 50 35 60 CC T 32.5 SO 35124I SSC 32 SO 50090S NZ 104 T 15
C6-SCLCR/L 45065-09 63 45 65 CC T 32.5 SO 35124I SSC 32 SO 50090S NZ 104 T 15
C4-SCLCR/L 27050-12 40 27 50 CC T 43 SO 45130I SSC 43N SO 60105S NZ 83 T 20
C5-SCLCR/L 35060-12 50 35 60 CC T 43 SO 45130I SSC 43N SO 60105S NZ 104 T 20
C6-SCLCR/L 45065-12 63 45 65 CC T 43 SO 45130I SSC 43N SO 60105S NZ 104 T 20
Insert Shim ScrewScrew NozzleShim Wrench
f
l
95°
d
C_-SCLCR/L*
C4-TWLNR/L 27050-06 40 27 50 WN 33 DLM 3 DLS 3 PSW 32 SO 40090I DSP 3 NZ 83 L-W 2.5
C4-TWLNR/L 27050-08 40 27 50 WN 43 DLM 4 DLS 4 TSW 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TWLNR/L 35060-08 50 35 60 WN 43 DLM 4 DLS 4 TSW 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TWLNR/L 45065-08 63 45 65 WN 43 DLM 4 DLS 4 TSW 44 SO 40050I DSP 4 NZ 104 L-W 3
DESIGNATION
Dimensions (mm)
d f l
Insert Shim ScrewClamp SpringClamp Screw NozzleShim Wrench
f
l
95°
d
C_-TWLNR/L*
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
196
C4-SDJCR/L 27050-11 40 27 50 DC T 32.5 SO 35124I SSD 32 SO 50090S NZ 83 T 15
C5-SDJCR/L 35060-11 50 35 60 DC T 32.5 SO 35124I SSD 32 SO 50090S NZ 104 T 15
C6-SDJCR/L 45065-11 63 45 65 DC T 32.5 SO 35124I SSD 32 SO 50090S NZ 104 T 15
DESIGNATION
Dimensions (mm)
d f l
Insert Shim Screw Spring NozzleShim Wrench
f
93°
27°
max.
l
d
C4-SRDCN 00050-10A 40 0 50 25 RC T 10T300 TS 40097I TRC 3-0 SR TC-3 NZ 83 T 15
C5-SRDCN 00060-10A 50 0 60 25 RC T 10T300 TS 40097I TRC 3-0 SR TC-3 NZ 104 T 15
C6-SRDCN 00065-10A 63 0 65 25 RC T 10T300 TS 40097I TRC 3-0 SR TC-3 NZ 104 T 15
C4-SRDCN 00050-12A 40 0 50 28 RC T 120400 SO 40050I TRC 4-0 SR TC-4S NZ 83 T 15
C5-SRDCN 00060-12A 50 0 60 28 RC T 120400 SO 40050I TRC 4-0 SR TC-4S NZ 104 T 15
C6-SRDCN 00065-12A 63 0 65 28 RC T 120400 SO 40050I TRC 4-0 SR TC-4S NZ 104 T 15
DESIGNATION
Dimensions (mm)
d f l ar
Insert Shim ScrewScrew NozzleShim Wrench
f
ar
l
d
C_-SRDCN*
C_-SDJCR/L*
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
197
DESIGNATION
Dimensions (mm)
d f l
C4-SVJBR/L 27050-16 40 27 50 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 83 T 15
C5-SVJBR/L 35060-16 50 35 60 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 104 T 15
C6-SVJBR/L 45065-16 63 35 65 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 104 T 15
Insert Shim ScrewScrew NozzleShim Wrench
f
93°
l
d
44°
max.
C_-SVJBR/L*
C4-STGCR/L 27050-16 40 27 50 SC T 32.5 SO 35124I SST 32 SO 50090S NZ 83 T 15
C5-STGCR/L 35060-16 50 35 60 SC T 32.5 SO 35124I SST 32 SO 50090S NZ 104 T 15
C4-STJCR/L 27050-16 40 27 50 SC T 32.5 SO 35124I SST 32 SO 50090S NZ 83 T 15
C5-STJCR/L 35060-16 50 35 60 SC T 32.5 SO 35124I SST 32 SO 50090S NZ 104 T 15
DESIGNATION
Dimensions (mm)
d f l
Insert Shim ScrewScrew NozzleShim Wrench
f
91° (93°)*
l
d
C_-STGCR/L C_-STJCR/L*
NOTE: STGCR/L has 91° lead angle. STJCR/L has 93° lead angle.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
198
C4-SVVBN 00050-16 40 0 50 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 83 T 15
C5-SVVBN 00060-16 50 0 60 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 104 T 15
C6-SVVBN 00065-16 63 0 65 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 104 T 15
DESIGNATION
Dimensions (mm)
d f l
Insert Shim Shim Screw NozzleScrew Wrench
f
l
72.5°
d70°
max.
C_-SVVBN*
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
199
FOR USE WITH INGERSOLL’S EXISTING
T-TYPE HOLDERS
• Compatibility: 100% compatible with Ingersoll’s T-Type holders.
• Versatility: 3 different types of inserts can be used in same toolholder.
• Durability: New carbide clamp shows better wear resistance, expecially in
cast iron machining applications
• Stability: Due to the floating plate system in the insert’s contact area, it
provides much stronger and stable clamping
MULTI-FUNCTION CLAMP
Floating carbide plate
Floating carbide plate provides greater
stability than conventional clamp.
DCL S-4H DCL S-4F DCL S-4D
CN A 43
Insert with hole
ex)
CN N 43
Insert with no hole
CN X 45
Insert with Ingersoll dimple
200
NEW CLAMP FOR MULTI-FUNCTION
Clamp Designation Components Insert Shim
1 Clamp 2 CTC Plate 3 PIN
DCL S-4H DCL 4H DCL 4-PL PIN 0683
CN�A 43� TSC 44
DN�A 43�TSD 44
DN�A 44�TSD 43
SN�A 43�TSS 44
DCL S-4D DCL 4D DCL 4-PL PIN 0683
CN�X 45�CH TSC 42
DN�X 45�CH TSD 42
SN�X 45�CHX TSS 42
DCL S-4F DCL 4F DCL 4-PL PIN 0683
CN�N 43�TSC 44
CN�N 45�TSC 42
DN�N 43�TSD 44
DN�N 45�TSD 42
SN�N 43� TSS 44
SN�N 45�TSS 42
DCL S-4H DCL S-4D DCL S-4F
DCL S-4HDLM 4
Conventional Multi functional clamp system
DCL S-4D DCL S-4F
Holder: ex) TCLNR16-4D
201
The ingenious solution that takes
cutting tool materials to another level
FEATURES
• Improved adhesion and insert chipping resistance
• Stable and extended tool life in continuous and
interrupted cutting operations
• Reduced cutting friction and minimized built-up edge
• High quality surface finish on the work piece
GRADES FOR
APPLICATIONS
202
GOLD RUSH GRADES IN T-CLAMP APPLICATIONS
TT9100 (CVD) Steel
This new grade features a 20 micron thick, multi-layer CVD coating for maximum wear resistance. It’s ideal
for high speed turning and grooving in steel applications.
TT9080 (PVD) Steel
In order to improve machining performance over our already successful TT9030 grade, Ingersoll has
applied the latest coating technology to the same substrate to form grade TT9080. This grade will improve
performance in general turning, grooving, profiling and parting applications on carbon steel, alloy steel and
stainless steel. Users can expect wear resistance to improve while still maintaining the same toughness.
TT6300 (CVD) Cast Iron
This new grade features an extra 10 micron thick CVD coating that guarantees excellent tool life, particularly
in gray cast iron. It also features a post-coat surface treatment to create a smooth cutting edge that’s more
resistant to chipping.
TT6080 (PVD) Cast Iron
The latest PVD coating technology has been applied to the K10 substrate that has multi-nano layers of AlTiN,
TiAlCrN and TiN. This ensures outstanding performance when machining ductile cast iron. It also is ideal for
interrupted cutting of gray cast iron. It also features a post-coat surface treatment to create a smooth cutting
edge that’s more resistant to chipping.
Toughness
Wear Resistance
TT6300
TT6080
TT9080
APPLICATION RANGE IN CAST IRON MACHINING
Toughness
Wear Resistance
TT9100
TT8020
TT9080
APPLICATION RANGE IN STEEL MACHINING
TT7220
203
4 CUTTING EDGES WITH CHIP FORMER
FOR GROOVING, PARTING AND RECESSING
• 4 cutting-edges designed along with chip-former that provides excellent chip control in most applications.
• 3 contact points with a side torx screw offers highly accurate positioning of the insert.
• Users can release the screw from both side of the holder to index insert. This is another advantage to small
machines where there is a small work envelope that restricts insert indexing.
• Gold Rush grade TT9080 is the latest coating technology with multi-nano coating layers.
It provides improved surface quality and tool life in a wide variety of materials.
• Perpendicular-style holders.
204
TQHL9.5-27 .375 .375 .315 5.0 .945 .374 SM50-125-60 T-2010/5 TQJ27…
TQHL12.7-27 .500 .500 .440 5.0 .945 .287 SM50-125-60 T-2010/5 TQJ27…
TQHL19-27 .750 .750 .690 5.0 .945 .236 SM50-125-60 T-2010/5 TQJ27…
TQHL25.4-27 1.000 1.000 .940 5.5 - - SM50-125-60 T-2010/5 TQJ27…
TQHR9.5-27 .375 .375 .315 5.0 .945 .374 SM50-125L60 T-2010/5 TQJ27…
TQHR12.7-27 .500 .500 .440 5.0 .945 .287 SM50-125L60 T-2010/5 TQJ27…
TQHR19-27 .750 .750 .690 5.0 .945 .236 SM50-125L60 T-2010/5 TQJ27…
TQHR25.4-27 1.000 1.000 .940 5.5 - - SM50-125L60 T-2010/5 TQJ27…
INCH SHANKS
ITEM DESCRIPTION
Dimensions (inch)
Screw Torx Key Insert H B F L L2 H4
TQHL10-27 10 10 8.5 120 24 9 SM50-125-60 T-2010/5 TQJ27…
TQHL12-27 12 12 10.5 120 24 8 SM50-125-60 T-2010/5 TQJ27…
TQHL16-27 16 16 14.5 120 24 6 SM50-125-60 T-2010/5 TQJ27…
TQHL20-27 20 20 18.5 120 24 2 SM50-125-60 T-2010/5 TQJ27…
TQHL25-27 25 25 23.5 135 - - SM50-125-60 T-2010/5 TQJ27…
TQHR10-27 10 10 8.5 120 24 9 SM50-125L60 T-2010/5 TQJ27…
TQHR12-27 12 12 10.5 120 24 8 SM50-125L60 T-2010/5 TQJ27…
TQHR16-27 16 16 14.5 120 24 6 SM50-125L60 T-2010/5 TQJ27…
TQHR20-27 20 20 18.5 120 24 2 SM50-125L60 T-2010/5 TQJ27…
TQHR25-27 25 25 23.5 135 - - SM50-125L60 T-2010/5 TQJ27…
METRIC SHANKS
ITEM DESCRIPTION
Dimensions (mm)
Screw Torx Key Insert H B F L L2 H4
.905" .276"
H4
w=.020"~.125"
TQHR/L INTEGRAL SHANK TOOLHOLDERS
Right hand shown
TQHL - Left hand holders TQHR - Right hand holders
205
TQHPL19-27 .750 .750 1.063 5.0 .118 SM50-125-L60
T-2010/5 TQJ27…
TQHPR19-27 .750 .750 1.063 5.0 .118 SM50-125-60
TQHPL25.4-27 1.000 1.000 1.299 5.5 - SM50-125-L60
TQHPR25.4-27 1.000 1.000 1.299 5.5 - SM50-125-60
INCH SHANKS
ITEM DESCRIPTION
Dimensions (inch)
Screw Torx Key Insert H B B1 L H4
TQHPL16-27 16 16 24 120 6 SM50-125-L60
T-2010/5 TQJ27…
TQHPR16-27 16 16 24 120 6 SM50-125-60
TQHPL20-27 20 20 28 120 2 SM50-125-L60
TQHPR20-27 20 20 28 120 2 SM50-125-60
TQHPL25-27 25 25 33 135 - SM50-125-L60
TQHPR25-27 25 25 33 135 - SM50-125-60
METRIC SHANKS
ITEM DESCRIPTION
Dimensions (mm)
Screw Torx Key Insert H B B1 L H4
B1
L
.453” .276”
H4
H
H
B
.059”
W=.020”-.125”
TQHPR/L INTEGRAL SHANK PERPENDICULAR TOOLHOLDERS
Right hand shown
TQHPL - Left hand holders TQHPR - Right hand holders
206
207
ØDmax.
ØDmax.
(Ø1.063")
Tmax.
Tmax.
1.157"
±.001"
Repeatability
W±.0008"
R±C
R C
R≤.004" .0008”
.004"<R≤.016" .0012”
R>.016" .0020”
ITEM DESCRIPTION W
(+/-.0008")
R
(inch)
Tmax
(inch)
Dmax (inch) T = Groove Depth
T<= .118 T<= .138 T<= .157 T<= .177 T<= .197 T<= .217 T<= .236 T<= .244 T<= .252
TQJ27 FOR PRECISION GROOVING, PARTING AND RECESSING
TQJ27-0.50-0.00 .020 - .039 - - - - - - - - -
TQJ27-0.50-0.04 .020 .002 .098 - - - - - - - - -
TQJ27-0.75-0.10 .030 .004 .098 - - - - - - - - -
TQJ27-0.80-0.00 .031 - .063 - - - - - - - - -
TQJ27-1.00-0.06 .039 .002 .138 N.L. 23.62 - - - - - - -
TQJ27-1.00-0.10 .039 .004 .138 N.L. 23.62 - - - - - - -
TQJ27-1.04-0.00 .041 - .079 - - - - - - - - -
TQJ27-1.20-0.00 .047 - .079 - - - - - - - - -
TQJ27-1.25-0.10 .049 .004 .138 N.L. 23.62 - - - - - - -
TQJ27-1.25-0.20 .049 .008 .138 N.L. 23.62 - - - - - - -
TQJ27-1.40-0.00 .055 - .079 - - - - - - - - -
TQJ27-1.47-0.00 .058 - .098 - - - - - - - - -
TQJ27-1.50-0.10 .059 .004 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-1.50-0.20 .059 .008 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-1.57-0.15 .062 .006 .118 N.L. - - - - - - - -
TQJ27-1.57-0.79 .062 .031 .118 N.L. - - - - - - - -
TQJ27-1.70-0.10 .067 .004 .118 N.L. - - - - - - - -
TQJ27-1.75-0.10 .069 .004 .118 N.L. - - - - - - - -
TQJ27-1.75-0.20 .069 .008 .118 N.L. - - - - - - - -
TQJ27-1.78-0.18 .070 .007 .118 N.L. - - - - - - - -
TQJ27-1.85-0.20 .073 .008 .118 N.L. - - - - - - - -
1. N.L. = No Limit
2. Recessing is possible only with 2.39mm (.094”) and wider inserts
Tolerance
208
ØDmax.
ØDmax.
(Ø1.063")
Tmax.
Tmax.
1.157"
±.001"
Repeatability
W±.0008"
R±C
ITEM DESCRIPTION W
(+/-.0008")
R
(inch)
Tmax
(inch)
Dmax (inch) T = Groove Depth
T<= .118 T<= .138 T<= .157 T<= .177 T<= .197 T<= .217 T<= .236 T<= .244 T<= .252
TQJ27-1.96-0.15 .077 .006 .118 N.L. - - - - - - - -
TQJ27-2.00-0.10 .079 .004 .252 N.L. 23.62 11.02 7.09 5.12 4.13 2.36 1.97 1.18
TQJ27-2.00-0.20 .079 .008 .252 N.L. 23.62 11.02 7.09 5.12 4.13 2.36 1.97 1.18
TQJ27-2.00-1.00 .079 .039 .118 N.L. - - - - - - - -
TQJ27-2.22-0.15 .087 .006 .138 N.L. 23.62 - - - - - - -
TQJ27-2.30-0.20 .091 .008 .138 N.L. 23.62 - - - - - - -
TQJ27-2.39-0.15 .094 .006 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.39-1.20 .094 .047 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.47-0.20 .097 .008 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.50-0.10 .098 .004 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.50-0.30 .098 .012 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.70-0.10 .106 .004 .244 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 -
TQJ27-2.87-0.20 .113 .008 .244 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 -
TQJ27-3.00-0.00 .118 - .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.00-0.20 .118 .008 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.00-0.30 .118 .012 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.00-0.40 .118 .016 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.00-1.50 .118 .059 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.15-0.15 .124 .006 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.68
TQJ27-3.18-0.20 .125 .008 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.68
TQJ27 FOR PRECISION GROOVING, PARTING AND RECESSING
1. N.L. = No Limit
2. Recessing is possible only with 2.39mm (.094”) and wider inserts
R C
R≤.004" .0008”
.004"<R≤.016" .0012”
R>.016" .0020”
Tolerance
209
TQJ27-0.50-0.04 .020 .002 0 .197 .098 No Limit
TQJ27-1.00-0.06 .039 .002 0 .276 .138 23.62
TQJ27-1.50-0.10 .059 .004 0 .472 .197 5.12
TQJ27-2.00-0.20 .079 .008 0 .512 .252 1.18
TQJ27-1.00-15R/L .039 .002 15 .276 .138 23.62
TQJ27-1.50-6R/L .059 .002 6 .472 .197 5.12
TQJ27-1.50-15R/L .059 .002 15 .472 .197 5.12
TQJ27-2.00-6R/L .079 .004 6 .512 .252 1.18
TQJ27-2.00-15R/L .079 .004 15 .512 .252 1.18
Parting to Center Parting Hollow Bars
ITEM DESCRIPTION W (+/-.0008") R (inch) K (deg) Dmax (inch) Tmax (inch) Dmax (inch)
TQJ27 FOR PARTING AND GROOVING
W±.0008"
Ø1.063"
Repeatability
±.001"
.157"
210
ISO Material Condition Tensile Strength
Rm(N/mm2)
Hardness
HB
Coated
TT9080
P
Non-alloy steel,
cast steel, free
cutting steel
<0.25 %C Annealed 420 125 460~820
>=0.25 %C Annealed 650 190 430~720
<0.55 %C Quenched and tempered 850 250 300~660
>=0.55%C
Annealed 750 220 330~720
Quenched and tempered 1000 300 230~560
Low alloy steel and cast steel
(less than 5% alloying elements)
Annealed 600 200 300~390
Quenched and tempered
930 275 260~560
1000 300 230~430
1200 350 160~390
High alloy steel, cast steel
and tool steel.
Annealed 680 200 200~460
Quenched and tempered 1100 325 160~230
M
Stainless steel
and cast steel
Ferritic/martensitic 680 200 230~560
Martensitic 820 240 200~490
Austenitic 600 180 300~590
K
Malleable cast iron Ferritic/pearlitic 180 390~820
Pearlitic 260 330~690
Gray cast iron
(GG)
Ferritic 160 330~750
Pearlitic 250 300~590
Cast iron nodular
(GGG)
Ferritic 130 620~980
Pearlitic 230 390~720
S
Fe based Annealed 200 130~230
High temp. alloys
Cured 280 100~160
Ni or
Co based
Annealed 250 100~130
Cured 350 50~80
Cast 320 50~100
Titanium,
Ti alloys
Rm 400 300~620
Alpha+beta alloys cured Rm 1050 100~200
MACHINING CONDITION
■ Feed Rate
Neutral: .002" ~ .007" ipr
Handed: Reduce 20% feed rate
211
INTERNAL TURNING, PROFILING,
GROOVING AND FACE MACHINING
OF SMALL DIAMETERS
T•Micro system is a 2 piece design, consisting of a sleeve and replaceable carbide in-
serts that provide solutions for a wide range of applications including turning, boring,
profiling and face grooving.
Inside the new sleeve design is a locating pin to ensure repeatability while allowing
users to begin operations without resetting after indexing. Also enables users to
replace inserts without removing the sleeve from the tool post.
• Replaceable carbide inserts with thru coolant.
• Internal machining starting at .024" (.6mm).
• TiAIN coating along with sub-micron grade substrate.
• Specifically designed for machining of very small internal diameters.
■ Machining Condition
Speed
(sfm)
Feed (ipr)
Turning Grooving Face Grooving
P35 - 560
.0008" - .0002" .0004" - .0008" .0004" - .003"
K35 - 500
S35 - 395
Sleeve Locating pin
Clamping screw
Ø.276"
Ø.157" Clamping flat
Conventional
45°
212
L4
L3
h
Ød1
L
Ød2ØD
Designation Dimensions (inches) Set
Screw Wrench
ØD Ød1 Ød2 L L3 L4 h
MINSL12-4-4 .472 .157 .157 2.95 .39 2.17 .41 SSM5X0.8X4-MG L-W2.5
MINSL12.7-4-4 .500 .157 .157 3.00 .39 2.21 .46 SSM5X0.8X4-MG L-W2.5
MINSL14-4-4 .551 .157 .157 2.95 .39 2.17 .47 SSM5X0.8X6-MG L-W2.5
MINSL15.9-4-7 .625 .157 .276 3.00 .39 2.21 .55 SSM5X0.8X6-MG L-W2.5
MINSL16-4-7 .630 .157 .276 2.95 .39 2.17 .59 SSM5X0.8X6-MG L-W2.5
MINSL19-4-7 .750 .157 .276 3.50 .39 2.72 .68 SSM5X0.8X6-MG L-W2.5
MINSL20-4-7 .787 .157 .276 3.54 .39 2.76 .71 SSM5X0.8X6-MG L-W2.5
MINSL22-4-7 .866 .157 .276 3.54 .39 2.76 .79 SSM5X0.8X6-MG L-W2.5
MINSL25-4-7 .984 .157 .276 3.94 .39 3.15 .91 SSM5X0.8X6-MG L-W2.5
MINSL25.4-4-7 1.000 .157 .276 3.54 .39 2.76 .92 SSM5X0.8X6-MG L-W2.5
SLEEVES
Designation Dimensions
D1 L1 L2 L3 D2
PF-MIN4 .156 (3.96mm) .525 (13.34mm) .285 (7.24mm) 1.200 (30.48mm) .740 (18.80mm)
PF-MIN7 .274 (6.96mm) .525 (13.34mm) .285 (7.24mm) 1.200 (30.48mm) .740 (18.80mm)
COOLANT FITTING
L3
1/8-27 NPTF
D1 D2
L1 L2
213
Tmax
L3
Min. Bore
Dia.
L1
dh6
R
L3
8°
af
Tmax
20°
Designation
Dimensions (inches)
R/L Gradedh6 f a L1 L3 R±0.002 Tmax Dmin
*MINTR04-020004D006 .157 - .020 .728 .14 .002 .003 .024 R TT9030
*MINTR04-030004D006 .157 - .020 .768 .18 .002 .003 .024 R TT9030
MINTR04-045005D010 .157 - .035 .827 .24 .002 .004 .039 R TT9030
MINTR04-065005D010 .157 - .035 .906 .31 .002 .004 .039 R TT9030
MINTR04-040005D020 .157 - .067 .807 .22 .002 .004 .079 R TT9030
MINTR04-090005D020 .157 - .067 1.004 .41 .002 .004 .079 R TT9030
MINTR04-140005D020 .157 - .067 1.201 .61 .002 .004 .079 R TT9030
MINTL04-090010D028 .157 .024 .102 1.004 .41 .004 .008 .110 L TT9030
MINTR04-090010D028 .157 .024 .102 1.004 .41 .004 .008 .110 R TT9030
MINTL04-150010D028 .157 .024 .102 1.240 .65 .004 .008 .110 L TT9030
MINTR04-150010D028 .157 .024 .102 1.240 .65 .004 .008 .110 R TT9030
MINTL04-190010D028 .157 .024 .102 1.398 .81 .004 .008 .110 L TT9030
MINTR04-190010D028 .157 .024 .102 1.339 .81 .004 .008 .110 R TT9030
MINTL04-090010D040 .157 .059 .138 1.004 .41 .004 .012 .157 L TT9030
MINTR04-090010D040 .157 .059 .138 1.004 .41 .004 .012 .157 R TT9030
MINTL04-150010D040 .157 .059 .138 1.240 .65 .004 .012 .157 L TT9030
MINTR04-150010D040 .157 .059 .138 1.240 .65 .004 .012 .157 R TT9030
MINTL04-190010D040 .157 .059 .138 1.398 .81 .004 .012 .157 L TT9030
MINTR04-190010D040 .157 .059 .138 1.398 .81 .004 .012 .157 R TT9030
MINTR04-230010D040 .157 .059 .138 1.555 .96 .004 .012 .157 R TT9030
MINTR04-270010D040 .157 .059 .138 1.713 1.12 .004 .012 .157 R TT9030
MINT - MINI CARBIDE BARS FOR INTERNAL TURNING AND CHAMFERING
*Max DOC = .0004”~.0012”, Max feed = .0004” ipr
214
Tmax
L3
Min. Bore
Dia.
L1
dh6
R
L3
8°
af
Tmax
20°
Designation
Dimensions (inches)
R/L Gradedh6 f a L1 L3 R±0.002 Tmax Dmin
MINTL07-090015D050 .276 .075 .173 .984 .35 .006 .020 .197 L TT9030
MINTR07-090015D050 .276 .075 .173 .984 .35 .006 .020 .197 R TT9030
MINTL07-140015D050 .276 .075 .173 1.181 .55 .006 .020 .197 L TT9030
MINTR07-140015D050 .276 .075 .173 1.181 .55 .006 .020 .197 R TT9030
MINTL07-190015D050 .276 .075 .173 1.378 .75 .006 .020 .197 L TT9030
MINTR07-190015D050 .276 .075 .173 1.378 .75 .006 .020 .197 R TT9030
MINTL07-240015D050 .276 .075 .173 1.575 .94 .006 .020 .197 L TT9030
MINTR07-240015D050 .276 .075 .173 1.575 .94 .006 .020 .197 R TT9030
MINTL07-290015D050 .276 .075 .173 1.772 1.14 .006 .020 .197 L TT9030
MINTR07-290015D050 .276 .075 .173 1.772 1.14 .006 .020 .197 R TT9030
MINTR07-340015D050 .276 .075 .173 1.969 1.34 .006 .020 .197 R TT9030
MINTL07-140015D060 .276 .091 .209 1.181 .55 .006 .020 .236 L TT9030
MINTR07-140015D060 .276 .091 .209 1.181 .55 .006 .020 .236 R TT9030
MINTL07-210015D060 .276 .091 .209 1.457 .83 .006 .020 .236 L TT9030
MINTR07-210015D060 .276 .091 .209 1.457 .83 .006 .020 .236 R TT9030
MINTL07-240015D060 .276 .091 .209 1.575 .94 .006 .020 .236 L TT9030
MINTR07-240015D060 .276 .091 .209 1.575 .94 .006 .020 .236 R TT9030
MINTL07-290015D060 .276 .091 .209 1.772 1.14 .006 .020 .236 L TT9030
MINTR07-290015D060 .276 .091 .209 1.772 1.14 .006 .020 .236 R TT9030
MINTR07-340015D060 .276 .091 .209 1.969 1.34 .006 .020 .236 R TT9030
MINTR07-410015D060 .276 .091 .209 2.244 1.61 .006 .020 .236 R TT9030
MINTL07-190015D068 .276 .110 .248 1.378 .75 .006 .024 .268 L TT9030
MINTR07-190015D068 .276 .110 .248 1.378 .75 .006 .024 .268 R TT9030
MINTR07-240015D068 .276 .110 .248 1.575 .94 .006 .024 .268 R TT9030
MINTL07-290015D068 .276 .110 .248 1.772 1.14 .006 .024 .268 L TT9030
MINTR07-290015D068 .276 .110 .248 1.772 1.14 .006 .024 .268 R TT9030
MINTL07-340015D070 .276 .110 .248 1.969 1.34 .006 .024 .276 L TT9030
MINTR07-340015D070 .276 .110 .248 1.969 1.34 .006 .024 .276 R TT9030
MINTR07-390015D070 .276 .110 .248 2.165 1.54 .006 .024 .276 R TT9030
MINTR07-440015D070 .276 .110 .248 2.362 1.73 .006 .024 .276 R TT9030
MINTR07-490015D070 .276 .110 .248 2.559 1.93 .006 .024 .276 R TT9030
MINT - MINI CARBIDE BARS FOR INTERNAL TURNING AND CHAMFERING
215
Min. Bore
Dia.
Tmax
L3
90°
20° R
dh6
L1
L3
a
f
Tmax
View X
45° 45°
R
Tmax
1.0
L1
dh6
L3
a
f
X
Min. Bore
Dia.
Tmax
L3
Designation
Dimensions (inches)
R/L Gradedh6 f a L1 L3 R±0.002 Tmax Dmin
MINPR04-090010D028 .157 .024 .102 1.004 .413 .004 .008 .110 R TT9030
MINPR04-150010D028 .157 .024 .102 1.240 .650 .004 .008 .110 R TT9030
MINPR04-090010D040 .157 .059 .138 1.004 .413 .004 .012 .157 R TT9030
MINPR04-150010D040 .157 .059 .138 1.240 .650 .004 .012 .157 R TT9030
MINPR07-140015D050 .276 .035 .173 1.181 .591 .006 .020 .197 R TT9030
MINPR07-190015D050 .276 .035 .173 1.378 .787 .006 .020 .197 R TT9030
Designation
Dimensions (inches)
R/L Gradedh6 R±0.0016 f a L1 L3 Tmax Dmin
MINCR07-140020D050 .276 .008 .035 .173 1.181 .551 .028 .197 R TT9030
MINCR07-190020D050 .276 .008 .035 .173 1.378 .787 .028 .197 R TT9030
MINCR07-190020D068 .276 .008 .110 .248 1.378 .787 .028 .268 R TT9030
MINP - MINI CARBIDE BARS FOR INTERNAL TURNING AND PROFILING
MINC - MINI CARBIDE BARS FOR INTERNAL TURNING AND 45° CHAMFERING
216
Min. Bore
Dia.
Tmax
W
L3
L1
dh6
L3
af
WTmax
Designation
Dimensions (inches)
R/L Gradedh6 W±0.05 f a L1 L3 Tmax Dmin
MINGR04-050050-D20 .157 .020 .008 .071 .827 .236 .016 .079 R TT9030
MINGR04-100050-D20 .157 .020 .008 .071 1.024 .433 .016 .079 R TT9030
MINGR04-050070-D30 .157 .028 .028 .106 .827 .236 .024 .118 R TT9030
MINGR04-100070-D30 .157 .028 .028 .106 1.024 .433 .024 .118 R TT9030
MINGR04-090100-D40 .157 .039 .059 .138 1.004 .413 .031 .157 R TT9030
MINGR04-150100-D40 .157 .039 .059 .138 1.240 .650 .031 .157 R TT9030
MINGR07-090100-D50 .276 .039 .035 .173 .984 .394 .039 .197 R TT9030
MINGR07-140100-D50 .276 .039 .035 .173 1.181 .591 .039 .197 R TT9030
MINGR07-090150-D50 .276 .059 .035 .173 .984 .394 .039 .197 R TT9030
MINGR07-140150-D50 .276 .059 .035 .173 1.181 .591 .039 .197 R TT9030
MINGR07-090200-D50 .276 .079 .035 .173 .984 .394 .039 .197 R TT9030
MINGR07-190200-D50 .276 .079 .035 .173 1.378 .787 .039 .197 R TT9030
MINGR07-090100D060 .276 .039 .071 .209 .984 .394 .071 .236 R TT9030
MINGL07-090100D060 .276 .039 .071 .209 .984 .394 .071 .236 L TT9030
MINGR07-140100D060 .276 .039 .071 .209 1.181 .591 .071 .236 R TT9030
MINGR07-210100D060 .276 .039 .071 .209 1.457 .866 .071 .236 R TT9030
MINGR07-290100D060 .276 .039 .071 .209 1.772 1.181 .071 .236 R TT9030
MINGR07-090150D060 .276 .059 .071 .209 .984 .394 .071 .236 R TT9030
MINGL07-090150D060 .276 .059 .071 .209 .984 .394 .071 .236 L TT9030
MINGR07-140150D060 .276 .059 .071 .209 1.181 .591 .071 .236 R TT9030
MINGR07-210150D060 .276 .059 .071 .209 1.457 .866 .071 .236 R TT9030
MINGR07-240150D060 .276 .059 .071 .209 1.575 .984 .071 .236 R TT9030
MINGR07-290150D060 .276 .059 .071 .209 1.772 1.181 .071 .236 R TT9030
MINGR07-090200D060 .276 .079 .071 .209 .984 .394 .071 .236 R TT9030
MINGR07-140200D060 .276 .079 .071 .209 1.181 .591 .071 .236 R TT9030
MINGR07-210200D060 .276 .079 .071 .209 1.457 .866 .071 .236 R TT9030
MINGR07-240200D060 .276 .079 .071 .209 1.575 .984 .071 .236 R TT9030
MINGR07-290200D060 .276 .079 .071 .209 1.772 1.181 .071 .236 R TT9030
MINGR07-090100D068 .276 .039 .106 .244 .984 .394 .098 .268 R TT9030
MINGR07-140100D068 .276 .039 .106 .244 1.181 .591 .098 .268 R TT9030
MINGR07-210100D068 .276 .039 .106 .244 1.457 .866 .098 .268 R TT9030
MINGR07-090150D068 .276 .059 .106 .244 .984 .394 .098 .268 R TT9030
MINGR07-140150D068 .276 .059 .106 .244 1.181 .591 .098 .268 R TT9030
MINGR07-210150D068 .276 .059 .106 .244 1.457 .866 .098 .268 R TT9030
MINGR07-290150D068 .276 .059 .106 .244 1.772 1.181 .098 .268 R TT9030
MINGR07-090200D068 .276 .079 .106 .244 .984 .394 .098 .268 R TT9030
MINGR07-140200D068 .276 .079 .106 .244 1.181 .591 .098 .268 R TT9030
MINGL07-140200D068 .276 .079 .106 .244 1.181 .591 .098 .268 L TT9030
MINGR07-210200D068 .276 .079 .106 .244 1.457 .866 .098 .268 R TT9030
MINGR07-290200D068 .276 .079 .106 .244 1.772 1.142 .098 .268 R TT9030
MING - MINI CARBIDE BARS FOR GROOVING AND TURNING
217
L1
dh6
Tmax.
a
WL3
Designation
Dimensions (inches)
R/L Gradedh6 W a L3 L1 Tmax Dmin
MINFR07-200250D150 .276 .098 .232 .827 1.417 .787 .591 R TT9030
MINFR07-200300D150 .276 .118 .232 .827 1.417 .787 .591 R TT9030
MINFR07-300300D150 .276 .118 .232 1.220 1.811 1.181 .591 R TT9030
MINF - MINI CARBIDE BARS FOR DEEP FACE GROOVING
L1
dh6
T max.
a
WL3
Designation
Dimensions (inches)
R/L Gradedh6 W a L3 L1 Tmax Dmin
MINFR07-110100D060 .276 .039 .205 .433 1.024 .059 .236 R TT9030
MINFR07-110100D080 .276 .039 .232 .472 1.063 .059 .315 R TT9030
MINFR07-110150D060 .276 .059 .205 .433 1.024 .079 .236 R TT9030
MINFR07-110200D060 .276 .079 .232 .472 1.063 .118 .315 R TT9030
MINFR07-200200D080 .276 .079 .205 .787 1.378 .118 .315 R TT9030
MINFL07-210150D080 .276 .059 .232 .827 1.417 .098 .315 L TT9030
MINFR07-110150D080 .276 .059 .232 .472 1.063 .098 .315 R TT9030
MINFR07-210150D080 .276 .059 .232 .866 1.417 .098 .315 R TT9030
MINFL07-300200D080 .276 .079 .232 1.220 1.811 .118 .315 L TT9030
MINFR07-110200D080 .276 .079 .232 .472 1.063 .118 .315 R TT9030
MINFR07-210200D080 .276 .079 .232 .866 1.417 .118 .315 R TT9030
MINFR07-110250D080 .276 .098 .232 .472 1.063 .138 .315 R TT9030
MINFR07-210250D080 .276 .098 .232 .866 1.417 .138 .315 R TT9030
MINFR07-110300D080 .276 .118 .232 .472 1.063 .138 .315 R TT9030
MINFR07-210300D080 .276 .118 .232 .866 1.417 .138 .315 R TT9030
MINFR07-300300D080 .276 .118 .232 1.220 1.811 .138 .315 R TT9030
MINF - MINI CARBIDE BARS FOR FACE GROOVING
218
L1
dh6
T max.
a
W
L3
L1
dh6
L3
f
a
W
R
Tmax
Tmax Min. Bore
Dia.
Designation
Dimensions (inches)
R/L Grade dh6 W a L3 L1 Tmax Dmin
Designation
Dimensions (inches)
R/L Gradedh6 W±0.002 f a R L1 L3 Tmax Dmin
MINAR07-200200D060 .276 .079 .205 .827 1.417 .157 .236 R TT9030
MINRR07-190050D050 .276 .039 .035 .173 .020 1.378 .787 .039 .197 R TT9030
MINRR07-240050D060 .276 .039 .071 .209 .020 1.575 .984 .071 .236 R TT9030
MINRR07-290050D068 .276 .039 .110 .248 .020 1.772 1.181 .098 .268 R TT9030
MINA - MINI CARBIDE BARS FOR SHAFT GROOVING
MINR - MINI CARBIDE BARS, FULL RADIUS FOR INTERNAL BORING AND PROFILING
219
f
a
L3
Y
dh6
L1
xW
Y
60°
ta
Designation
MAX Pitch W+.000
-.001
Dimensions (inches)
Gradedh6 TPI mm ta Y f a L3 L1 Dmin
MINNR04-140050D040 .157 48 .50 .012 .002 .014 .059 .138 .591 1.181 .157 TT9030
MINNR07-140050D050 .276 48 .50 .012 .002 .014 .035 .173 .591 1.181 .197 TT9030
MINNR07-140050D075 .276 32 .75 .016 .035 .018 .035 .173 .591 1.181 .197 TT9030
MINNR07-140100D048 .276 24 1.00 .024 .005 .022 .035 .173 .591 1.181 .189 TT9030
MINNR07-140100D060 .276 24 1.00 .024 .005 .022 .071 .209 .591 1.181 .236 TT9030
MINNR07-140125D060 .276 20 1.25 .028 .006 .026 .071 .209 .591 1.181 .236 TT9030
MINNR07-140150D060 .276 16 1.50 .031 .007 .030 .071 .209 .591 1.181 .236 TT9030
MINNR07-140150D070 .276 16 1.50 .031 .007 .030 .110 .248 .591 1.181 .276 TT9030
MINN - MINI CARBIDE BARS FOR 60° PROFILE INTERNAL THREAD TURNING
220
Designation
Dimensions (inches)
R/L Gradedh6 f a L1 L3 R±0.002 Tmax Dmin
MINBR04-140010D030 .157 .024 .102 1.181 .591 .008 .020 .118 R TT9030
MINBR04-190010D030 .157 .024 .102 1.378 .787 .008 .020 .118 R TT9030
MINBR04-140015D040 .157 .059 .138 1.181 .591 .006 .031 .157 R TT9030
MINBR04-240015D040 .157 .059 .138 1.575 .984 .006 .031 .157 R TT9030
MINBR07-190020D050 .276 .035 .173 1.378 .787 .008 .039 .197 R TT9030
MINBR07-290020D050 .276 .035 .173 1.772 1.181 .008 .039 .197 R TT9030
MINBR07-190020D060 .276 .071 .209 1.378 .787 .008 .071 .236 R TT9030
MINBR07-290020D060 .276 .071 .209 1.772 1.181 .008 .071 .236 R TT9030
MINBR07-190020D070 .276 .110 .248 1.378 .787 .008 .098 .276 R TT9030
MINBR07-290020D070 .276 .110 .248 1.772 1.181 .008 .098 .276 R TT9030
MINB - MINI CARBIDE BARS FOR INTERNAL BACK TURNING
dh6
l3
l1
a
R
f
1. 5
30 °
Tmax
3 °
Min. Bore
Dia.
Tmax l3
221
FOR SMALL ID AND OD TURNING AND GROOVING
• Economical double-ended insert
• Internal bars are coolant-through
• Holder styles for shallow grooves and external machining
• Various application range
- TDIP: ground insert for precision grooving and ID turning
- TDIM: pressed insert with molded chipbreaker for
optimal chip control
• Internal machining from Dmin .472"
222
TTSIR/L 9.5-12.5-2 2 .375 5.0 .984 .295 .167 .063 .094 .492 Ø.138 SE02-82 T 15
TTSIR/L 12.7-14-2 2 .500 5.0 1.378 .358 .230 .063 .102 .551 Ø.236 SE02-82 T 15
TTSIR/L 15.9-12.5-2 2 .625 6.0 .787 .413 .291 .063 .094 .492 Ø.315 SE02-82 T 15
TTSIR/L 15.9-14-2 2 .625 6.0 .984 .433 .291 .063 .102 .551 Ø.315 SE02-82 T 15
TTSIR/L 15.9-16-2 2 .625 6.0 1.575 .433 .291 .063 .118 .630 Ø.315 SR16-212 T 20
TTSIR/L 12.7-14-3 3 .375 5.0 1.378 .358 .230 .079 .102 .551 Ø.236 SE02-82 T 15
TTSIR/L 15.9-12.5-3 3 .625 6.0 .787 .413 .291 .079 .094 .492 Ø.315 SE02-82 T 15
TTSIR/L 15.9-14-3 3 .625 6.0 .984 .433 .291 .079 .102 .551 Ø.315 SE02-82 T 15
TTSIR/L 15.9-16-3 3 .625 6.0 1.575 .433 .291 .079 .118 .630 Ø.315 SR16-212 T 20
TTSIR/L 19-20-3 3 .750 6.0 1.575 .551 .335 .079 .157 .787 PL 075 SR16-212 T 20
Designation
Insert
Seat
Size
Dimensions (inch)
Tmax ØDmin
Coolant
Inlet Screw WrenchØd L L1 F H A
TGSIR/L 9.5-13-2 2 .375 5.0 .984 .295 .167 2.50 .492 Ø.138
< .080 SE02-82 T 15
TGSIR/L 12.7-14-2 2 .500 5.0 1.378 .354 .230 2.50 .551 Ø.236
TGSIR/L 15.9-13-2 2 .625 6.0 .787 .417 .291 2.50 .512 Ø.315
TGSIR/L 15.9-14-2 2 .625 6.0 .984 .429 .291 2.50 .551 Ø.315
TGSIR/L 15.9-16-2 2 .625 6.0 1.575 .413 .291 2.50 .630 Ø.315
Designation
Insert
Seat
Size
Dimensions (inch)
Tmax ØDmin
Coolant
Inlet W Screw WrenchØd L L1 F H
A
L1
F
L
Coolant
Inlet
Ødg7
H
ØD
T
TTSIR/L - INTERNAL GROOVING AND TURNING ON SMALL DIAMETERS
TGSIR/L - INTERNAL SHALLOW GROOVING AND TURNING ON SMALL DIAMETERS
TGSIL: Left-hand holder TGSIR: Right-hand holder
TTSIL: Left-hand holder TTSIR: Right-hand holder
223
TTSER/L 9.5-2T7 2 .375 .375 5.0 .343 .669 .063 .079
SM40-097-60 T 15
TTSER/L 12.7-2T7 2 .500 .500 5.0 .469 .669 .063 -
TTSER/L 15.9-2T7 2 .625 .625 5.0 .598 .787 .063 -
TTSER/L 19-2T7 2 .750 .750 5.0 .717 .787 .063 -
TTSER/L 25.4-2T7 2 1.000 1.000 5.0 .969 .787 .063 -
TTSER/L 9.5-3T7 3 .375 .375 5.0 .327 .669 .094 .079
TTSER/L 12.7-3T7 3 .500 .500 5.0 .453 .669 .094 -
TTSER/L 15.9-3T7 3 .625 .625 5.0 .579 .787 .094 -
TTSER/L 19-3T7 3 .750 .750 5.0 .701 .787 .094 -
TTSER/L 25.4-3T7 3 1.000 1.000 5.0 .953 .787 .094 -
Designation
Insert
Seat
Size
Dimensions (inch)
Screw WrenchH BL F E A H1
TGSFR/L 9.5-3T2 2, 3 .375 .375 5.0 .327 .669 .079
< .125 SM40-097-60 T 15TGSFR/L 12.7-3T2 2, 3 .500 .500 5.0 .453 .669 -
TGSFR/L 15.9-3T2 2, 3 .625 .625 5.0 .579 .787 -
Designation
Insert Seat
Size
Dimensions (inch)
H1 W Screw WrenchH B L F E
H2
.275”
H2
.079”
TTSER/L - EXTERNAL TURNING AND GROOVING
TGSFR/L - SHALLOW EXTERNAL TURNING AND GROOVING
TGSFL: Left-hand holder TGSFR: Right-hand holder
TTSEL: Left-hand holder TTSER: Right-hand holder
224
TDIM - PRESSED INSERTS FOR INTERNAL TURNING AND GROOVING
TDIP - PRECISION INSERTS FOR INTERNAL TURNING AND GROOVING
TDIM 2E-0.15 2 .079 .006 .063 .394 .126 TT9080
TDIM 3E-0.2 3 .118 .008 .094 .394 .126 TT9080
Designation Insert Seat Size
Dimensions (inch)
GradeW±0.002 R B L H
.394
.126
TDIP 1.00-0.10* 2 .039 .004 .063 .063 TT9080
TDIP 1.00-0.50* 2 .039 .020 .063 .063 TT9080
TDIP 1.20-0.00* 2 .047 .000 .063 .071 TT9080
TDIP 1.40-0.00* 2 .055 .000 .063 .079 TT9080
TDIP 1.50-0.10* 2 .059 .004 .063 .079 TT9080
TDIP 2.00E-0.10 2 .079 .004 .063 - TT9080
TDIP 2.00E-0.20 2 .079 .008 .063 - TT9080
TDIP 2.00E-1.00 2 .079 .039 .063 - TT9080
TDIP 2.15E-0.15 2 .085 .006 .063 - TT9080
TDIP 2.50E-0.20 3 .098 .008 .094 - TT9080
TDIP 3.00E-0.20 3 .118 .008 .094 - TT9080
TDIP 3.00E-1.50 3 .118 .059 .094 - TT9080
Designation Insert Seat Size
Dimensions (inch)
GradeW±0.0008 R B T
*Use holders TGSIR/L, TGSFR/L. (Only for grooving)
225
FOR LATHE THREADING APPLICATIONS
• Grade TT5080 features a very hard submicron grain substrate
with PVD-AlTiN/TiN coating and special post-coat treatment.
• Improved flaking and chipping resistance in all materials.
• Excellent for stainless steels and high-temperature alloys.
TT5080 Grade
Designation Thread Type Hand Insert Type IC (inch) Pitch
TPI
Pitch
mm L (inch) R (inch) X (inch) Y (inch) Grade
08IRMA60
INTERNAL
RIGHT
M TYPE 0.188 16-48 .5-1.5 0.315 0.002 0.024 0.028
TT5080
11IRMA60 M TYPE 0.250 16-48 .5-1.5 0.433 0.002 0.031 0.035
16IRMA60 M TYPE 0.375 16-48 .5-1.5 0.630 0.002 0.031 0.035
16IRMG60 M TYPE 0.375 8-14 1.75-3.0 0.630 0.005 0.047 0.067
16IRAG60 REGULAR 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067
16IRMAG60 M TYPE 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067
22IRMN60 M TYPE 0.500 5-7 3.5-5.0 0.866 0.007 0.067 0.098
16ERMA60
EXTERNAL
M TYPE 0.375 16-48 .5-1.5 0.630 0.002 0.031 0.035
16ERMG60 M TYPE 0.375 8-14 1.75-3.0 0.630 0.005 0.047 0.067
16ERAG60 REGULAR 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067
16ERMAG60 M TYPE 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067
22ERMN60 M TYPE 0.500 5-7 3.5-5.0 0.866 0.007 0.067 0.098
PARTIAL PROFILE 60º
NUT
SCREW
Application:
General Industry
X
L
IC
R
Y
M-Type
Regular-Type
Speed
Toughness
TT5080
TT9030
20% Higher Cutting Speed
when compared to TT9030
226
Designation Thread Type Hand Insert Type IC (inch) Pitch
TPI
Pitch
mm L (inch) R (inch) X (inch) Y (inch) Grade
16IRMAG55 INTERNAL RIGHT M TYPE 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067 TT5080
16ERMAG55 EXTERNAL
PARTIAL PROFILE 55º
Application:
General Industry
NUT
SCREW
Designation Thread Type Hand Insert Type IC (inch) Pitch
mm L (inch) R (inch) X (inch) Y (inch) Grade
11IR1.50ISO
INTERNAL
RIGHT
REGULAR 0.250 1.50 0.433 0.003 0.031 0.039
TT5080
11IRM1.50ISO M TYPE 0.250 1.50 0.433 0.003 0.031 0.039
16IRM1.00ISO M TYPE 0.375 1.00 0.630 0.002 0.024 0.028
16IRM1.50ISO M TYPE 0.375 1.50 0.630 0.003 0.031 0.039
16IRM2.00ISO M TYPE 0.375 2.00 0.630 0.004 0.039 0.510
16IRM2.50ISO M TYPE 0.375 2.50 0.630 0.006 0.043 0.059
16IRM3.00ISO M TYPE 0.375 3.00 0.630 0.007 0.043 0.059
16IR1.50ISO REGULAR 0.375 1.50 0.630 0.003 0.031 0.039
16ER1.00ISO
EXTERNAL
REGULAR 0.375 1.00 0.630 0.005 0.028 0.028
16ERM1.00ISO M TYPE 0.375 1.00 0.630 0.005 0.028 0.028
16ERM1.25ISO M TYPE 0.375 1.25 0.630 0.006 0.031 0.035
16ER1.50ISO REGULAR 0.375 1.50 0.630 0.007 0.031 0.039
16ERM1.50ISO M TYPE 0.375 1.50 0.630 0.007 0.031 0.039
16ERM1.75ISO M TYPE 0.375 1.75 0.630 0.008 0.035 0.047
16ER2.00ISO REGULAR 0.375 2.00 0.630 0.010 0.039 0.051
16ERM2.00ISO M TYPE 0.375 2.00 0.630 0.010 0.039 0.051
16ERM2.50ISO M TYPE 0.375 2.50 0.630 0.012 0.043 0.059
16ER3.00ISO M TYPE 0.375 3.00 0.630 0.015 0.047 0.063
ISO FULL PROFILE (DIN13 12-1986 CLASS 6G/6H)
Application:
General Industry
NUT
SCREW
R
X
L
IC
Y
R
X
L
IC
Y
227
Designation Thread Type Hand Insert Type IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade
16IRM12UN INTERNAL
RIGHT M TYPE 0.375
12
0.630
0.005 0.043 0.055
TT5080
16IRM16UN 16 0.004 0.035 0.043
16ERM20UN
EXTERNAL
20 0.006 0.031 0.035
16ERM12UN 12 0.010 0.043 0.055
16ERM14UN 14 0.009 0.039 0.047
16ERM16UN 16 0.007 0.035 0.043
16ERM18UN 18 0.006 0.031 0.039
AMERICAN UN FULL PROFILE (ANSI B1, 3M-1986 CLASS 2A/2B)
Application:
General Industry
NUT
SCREW
Designation Thread Type Hand Insert Type IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade
16IRM11W INTERNAL
RIGHT M TYPE 0.375
11
0.630
0.012 0.043 0.059
TT5080
16IRM14W 14 0.009 0.039 0.047
16ERM11W
EXTERNAL
11 0.012 0.043 0.059
16ERM14W 14 0.009 0.039 0.047
16ERM19W 19 0.003 0.031 0.039
WHITWORTH FULL PROFILE (BS 84-1956 DIN259 MEDIUM CLASS)
Application:
General Industry, Fittings and
Pipe Couplings
NUT
SCREW
R
X
L
IC
Y
R
X
L
IC
Y
228
Designation Thread Type Hand Insert Type IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade
16IRM8NPT
INTERNAL
RIGHT M TYPE 0.375
8
0.630
0.006 0.047 0.071
TT5080
16IRM11.5NPT 11.5 0.004 0.043 0.059
16IRM14NPT 14 0.002 0.035 0.047
16ERM11.5NPT EXTERNAL 11.5 0.004 0.043 0.059
16ERM14NPT 14 0.002 0.035 0.047
NPT (NATIONAL PIPE TAPERED THREAD) FULL PROFILE (ANSI/ASME B1.20.1-1983)
NUT
Designation Thread Type Hand Insert Type IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade
16IRM11BSPT INTERNAL
RIGHT M TYPE 0.375
11
0.630
0.011 0.043 0.059
TT5080
16IRM14BSPT 14 0.008 0.039 0.047
16ERM11BSPT EXTERNAL 11 0.011 0.043 0.059
16ERM14BSPT 14 0.008 0.039 0.047
BSPT (BRITISH STANDARD TAPERED THREAD) FULL PROFILE (BS 21-1957)
Application:
Steam, Gas and
Water Pipes
Application:
Steam, Gas and
Water Pipes
NUT
R
X
L
IC
Y
R
X
L
IC
Y
229
• Combination of M Type and Regular Type threading inserts
• Molded chipbreaker for strength
• Precise and sharp cutting edges reduce cutting forces
• Improved chip breaking and better chip evacuation
• Better surface quality
• Economical choice
B-TYPE THREADING INSERTS
Designation Thread Type Hand IC (inch) Pitch
TPI
Pitch
mm L (inch) R (inch) X (inch) Y (inch) Grade
16ERBA60
EXTERNAL
RIGHT 0.375
16-48 .5-1.5
0.630
0.002 0.031 0.035
TT9030
16ERBAG60 8-48 .5-3.0 0.002 0.047 0.067
16ERBG60 8-14 1.75-3.0 0.005 0.047 0.067
16IRBA60
INTERNAL
16-48 .5-1.5 0.002 0.031 0.035
16IRBAG60 8-48 .5-3.0 0.002 0.047 0.067
16IRBG60 8-14 1.75-3.0 0.005 0.047 0.067
PARTIAL PROFILE 60º
NUT
SCREW
Application:
General Industry
PARTIAL PROFILE 55º
Application:
General Industry
R
X
L
IC
Y
NUT
SCREW
X
L
R
Y
Designation Thread Type Hand IC (inch) Pitch
TPI
Pitch
mm L (inch) R (inch) X (inch) Y (inch) Grade
16ERBAG55 EXTERNAL
RIGHT 0.375
8-48 .5-3.0
0.630
0.002
0.047 0.067 TT9030
16ERBG55 8-14 1.75-3.0 0.008
16IRBAG55 INTERNAL 8-48 .5-3.0 0.002
16IRBG55 8-14 1.75-3.0 0.008
Molded Chipbreakder
Precise, Sharp Cutting Edge
230
Designation Thread Type Hand IC (inch) Pitch
mm L (inch) R (inch) X (inch) Y (inch) Grade
16ERB0.80ISO
EXTERNAL
RIGHT 0.375
0.8
0.630
0.004 0.024 0.024
TT9030
16ERB1.00ISO 1.00 0.004 0.028 0.028
16ERB1.25ISO 1.25 0.006 0.031 0.035
16ERB1.50ISO 1.50 0.007 0.031 0.039
16ERB1.75ISO 1.75 0.008 0.035 0.047
16ERB2.00ISO 2.00 0.010 0.039 0.051
16ERB2.50ISO 2.50 0.012 0.043 0.059
16ERB3.00ISO 3.00 0.015 0.047 0.063
16IRB1.00ISO
INTERNAL
1.00 0.002 0.024 0.028
16IRB1.25ISO 1.25 0.003 0.031 0.035
16IRB1.50ISO 1.50 0.003 0.031 0.039
16IRB1.75ISO 1.75 0.004 0.035 0.047
16IRB2.00ISO 2.00 0.004 0.039 0.510
16IRB2.50ISO 2.50 0.006 0.043 0.059
16IRB3.00ISO 3.00 0.007 0.043 0.059
ISO FULL PROFILE (DIN13 12-1986 CLASS 6G/6H)
Application:
General Industry
R
X
L
IC
Y
NUT
Designation Thread Type Hand IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade
16ERB11BSPT EXTERNAL
RIGHT 0.375
11
0.630
0.011 0.043 0.059
TT9030
16ERB14BSPT 14 0.008 0.039 0.047
16IRB11BSPT INTERNAL 11 0.011 0.043 0.059
16IRB14BSPT 14 0.008 0.039 0.047
BSPT (BRITISH STANDARD TAPERED THREAD) FULL PROFILE (BS 21-1957)
Application:
Steam, Gas and
Water Pipes
NUT
SCREW
R
X
L
IC
Y
231
Designation Thread Type Hand IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade
16ERB8UN
EXTERNAL
RIGHT 0.375
8
0.630
0.016 0.047 0.063
TT9030
16ERB9UN 9 0.014 0.047 0.067
16ERB10UN 10 0.013 0.043 0.059
16ERB11UN 11 0.011 0.043 0.059
16ERB12UN 12 0.010 0.043 0.055
16ERB13UN 13 0.009 0.039 0.051
16ERB14UN 14 0.009 0.039 0.047
16ERB16UN 16 0.007 0.035 0.043
16ERB18UN 18 0.006 0.031 0.039
16ERB20UN 20 0.006 0.031 0.035
16ERB24UN 24 0.005 0.028 0.031
16IRB8UN
INTERNAL
8 0.007 0.043 0.059
16IRB9UN 9 0.007 0.047 0.067
16IRB10UN 10 0.006 0.043 0.059
16IRB12UN 12 0.005 0.043 0.055
16IRB14UN 14 0.004 0.035 0.047
16IRB16UN 16 0.004 0.035 0.043
16IRB18UN 18 0.003 0.031 0.039
16IRB20UN 20 0.002 0.031 0.035
16IRB24UN 24 0.002 0.028 0.031
AMERICAN UN FULL PROFILE (ANSI B1, 3M-1986 CLASS 2A/2B)
Application:
General Industry
R
X
L
IC
Y
NUT
SCREW
232
Designation Thread Type Hand IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade
16ERB8NPT
EXTERNAL
RIGHT 0.375
8
0.630
0.006 0.047 0.071
TT9030
16ERB11.5NPT 11.5 0.004 0.043 0.059
16ERB14NPT 14 0.002 0.035 0.047
16ERB18NPT 18 0.002 0.031 0.039
16IRB8NPT
INTERNAL
8 0.006 0.047 0.071
16IRB11.5NPT 11.5 0.004 0.043 0.059
16IRB14NPT 14 0.002 0.035 0.047
NPT (NATIONAL PIPE TAPERED THREAD) FULL PROFILE (ANSI/ASME B1.20.1-1983)
Application:
Steam, Gas and Water
Pipes
NUT
R
X
L
IC
Y
Designation Thread Type Hand IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade
16ERB10W
EXTERNAL
RIGHT 0.375
10
0.630
0.012 0.043 0.059
TT9030
16ERB11W 11 0.012 0.043 0.059
16ERB14W 14 0.009 0.039 0.047
16ERB16W 16 0.007 0.035 0.043
16ERB19W 19 0.003 0.031 0.039
16IRB10W
INTERNAL
10 0.012 0.043 0.059
16IRB11W 11 0.012 0.043 0.059
16IRB14W 14 0.009 0.039 0.047
16IRB16W 16 0.007 0.035 0.043
16IRB19W 19 0.006 0.031 0.039
WHITWORTH FULL PROFILE (BS 84-1956 DIN259 MEDIUM CLASS)
Application:
General Industry, Fittings and
Pipe Couplings
NUT
SCREW
R
X
L
IC
Y
233
• New face grooving blade sizes for larger diameter grooves.
• Capable of face grooving to 1.496" (38mm) depth!
• Blades fully compatible with industry standard blocks (1.26" height).
• Blades use single or double-ended T-Clamp Ultra+ inserts with seat sizes 3, 4, 5 or 6.
DEEP FACE GROOVING BLADE
PRODUCT EXPANSION
234
TGBFR/L
HARDWARE
EDG-33B TTBU__-32 TTBN__-32
Insert Extractor Block Block
DEEP FACE GROOVING BLADES
Designation
Insert
Seat
Size
H
(inch)
B
(inch)
L
(inch)
A
(inch)
Tmax
(inch)
Dmin
(inch)
Dmax
(inch)
TGBFL32T20-40-60-3 3 0.976 1.26 5.90 0.205 0.787 1.57 2.36
TGBFL32T20-54-80-3 3 0.976 1.26 5.90 0.205 0.787 2.13 3.15
TGBFL32T25-74-120-3 3 0.976 1.26 5.90 0.205 0.984 2.91 4.72
TGBFL32T25-114-180-3 3 0.976 1.26 5.90 0.205 0.984 4.49 7.09
TGBFL32T25-40-60-4 4 0.976 1.26 5.90 0.205 0.984 1.57 2.36
TGBFL32T25-50-80-4 4 0.976 1.26 5.90 0.205 0.984 1.97 3.15
TGBFL32T30-70-130-4 4 0.976 1.26 5.90 0.205 1.181 2.76 5.12
TGBFL32T30-120-200-4 4 0.976 1.26 5.90 0.205 1.181 4.72 7.87
TGBFL32T30-200-4 4 0.976 1.26 5.90 0.205 1.181 7.87 INF
TGBFL32T32-60-95-5 5 0.976 1.26 5.90 0.205 1.260 2.36 3.74
TGBFL32T35-85-140-5 5 0.976 1.26 5.90 0.205 1.378 3.35 5.51
TGBFL32T35-130-250-5 5 0.976 1.26 5.90 0.205 1.378 5.12 9.84
TGBFL32T35-250-5 5 0.976 1.26 5.90 0.205 1.378 9.84 INF
TGBFL32T32-80-180-6 6 0.976 1.26 5.90 0.205 1.260 3.15 7.09
TGBFL32T38-168-300-6 6 0.976 1.26 5.90 0.205 1.496 6.61 11.81
TGBFL32T38-300-6 6 0.976 1.26 5.90 0.205 1.496 11.81 INF
TGBFR32T20-40-60-3 3 0.976 1.26 5.90 0.205 0.787 1.57 2.36
TGBFR32T20-54-80-3 3 0.976 1.26 5.90 0.205 0.787 2.13 3.15
TGBFR32T25-74-120-3 3 0.976 1.26 5.90 0.205 0.984 2.91 4.72
TGBFR32T25-114-180-3 3 0.976 1.26 5.90 0.205 0.984 4.49 7.09
TGBFR32T25-40-60-4 4 0.976 1.26 5.90 0.205 0.984 1.57 2.36
TGBFR32T25-50-80-4 4 0.976 1.26 5.90 0.205 0.984 1.97 3.15
TGBFR32T30-70-130-4 4 0.976 1.26 5.90 0.205 1.181 2.76 5.12
TGBFR32T30-120-200-4 4 0.976 1.26 5.90 0.205 1.181 4.72 7.87
TGBFR32T30-200-4 4 0.976 1.26 5.90 0.205 1.181 7.87 INF
TGBFR32T32-60-95-5 5 0.976 1.26 5.90 0.205 1.260 2.36 3.74
TGBFR32T35-85-140-5 5 0.976 1.26 5.90 0.205 1.378 3.35 5.51
TGBFR32T35-130-250-5 5 0.976 1.26 5.90 0.205 1.378 5.12 9.84
TGBFR32T35-250-5 5 0.976 1.26 5.90 0.205 1.378 9.84 INF
TGBFR32T32-80-180-6 6 0.976 1.26 5.90 0.205 1.260 3.15 11.81
TGBFR32T38-168-300-6 6 0.976 1.26 5.90 0.205 1.496 6.61 7.09
TGBFR32T38-300-6 6 0.976 1.26 5.90 0.205 1.496 11.81 INF
Dmin
Dmax Tmax
L
A
BH
150°
Use inserts TDC/TSC, TDJ/TSJ, TDXU, TDT, TDFT.
NOTE: Insert Extractor Sold Separately.
Face Grooving
235
TDC/J 2 1.57
TDC/J 3 1.97
TDC/J 4 1.97
TDC/J 5 2.36
TDC/J 6 2.36
TDT 3 1.57
TDT 4 1.57
TDT 5 1.97
TDT 6 1.97
TDT 8 2.60
Insert Min. Diameter Remark
• INSERT SELECTION FOR ID GROOVING
Use TDIT or
TDXU type if
workpiece
internal
diameter is
smaller than
Min. Diameter
• Product expansion to existing TTIR series tools.
• Extended T-max dimension for grooves of up to .472" (12mm) per side!
• All bars are coolant through.
• Bars use single or double-ended T-Clamp Ultra+ inserts with seat sizes 3, 4, 5 or 6.
• 1.00", 1.25" and 1.50" right hand bars are stocked.
INTERNAL TURN/GROOVE BARS FOR
DEEPER ID GROOVES
236
Designation
Insert
Seat
Size
d
(inch)
A
(inch)
H
(inch)
F
(inch)
L
(inch)
L1
(inch)
Tmax
(inch)
Dmin
(inch)
Seal
Thread
Torque
(lb-in)
TTIR/L
Screw WrenchSeal
INTERNAL TURNING, GROOVING AND PROFILING HOLDERS
TTIL16-2C
2
0.63 0.063 0.30 0.65 4.9 - 0.33 0.98 PL16
NPT 1/8
SH M5X0.8X10
L-W4 49.0
TTIR16-2C 0.63 0.063 0.30 0.65 4.9 - 0.33 0.98 PL16 SH M5X0.8X10
TTIR19-2C 0.75 0.063 0.33 0.62 6.3 1.57 0.24 0.98 PL075 SH M5X0.8X12
TTIR25.4-2C 1.00 0.063 0.45 0.69 8.0 1.57 0.2 0.98 PL100 SH M5X0.8X16
TTIL19-3C
3
0.75 0.083 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X12
TTIR19-3C 0.75 0.083 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X12
TTIL25.4-3C 1.00 0.083 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X16
TTIR25.4-3C 1.00 0.083 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X16
TTIR25.4-3C-T8 1.00 0.094 0.45 0.85 8.0 1.57 0.31 1.26 PL100 SH M5X0.8X16
TTIR31.7-3C-T10 1.25 0.094 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M5X0.8X20
TTIR38.1-3C-T12 1.50 0.094 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M5X0.8X25
TTIL19-4C
4
0.75 0.114 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X20
TTIR19-4C 0.75 0.114 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X20
TTIL25.4-4C 1.00 0.114 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X25
TTIR25.4-4C 1.00 0.114 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X25
TTIR25.4-4C-T8 1.00 0.118 0.45 0.85 8.0 1.57 0.31 1.26 PL100 SH M5X0.8X16
TTIL31.7-4C 1.25 0.114 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M5X0.8X16
TTIR31.7-4C 1.25 0.114 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M5X0.8X16
TTIR31.7-4C-T10 1.25 0.118 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M5X0.8X20
TTIR38.1-4C-T12 1.50 0.118 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M5X0.8X25
TTIL25.4-5C
5
1.00 0.154 0.45 0.68 8.0 1.57 0.26 1.26 PL100 SH M5X0.8X25
TTIR25.4-5C 1.00 0.154 0.45 0.68 8.0 1.57 0.26 1.26 PL100 SH M6X1X16
L-W5 71.0
TTIL31.7-5C 1.25 0.154 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
TTIR31.7-5C 1.25 0.154 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
TTIR31.7-5C-T10 1.25 0.151 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M6X1X20
TTIR38.1-5C-T12 1.50 0.151 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M6X1X25
TTIL31.7-6C
6
1.25 0.193 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
TTIR31.7-6C 1.25 0.193 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X20
TTIR31.7-6C-T10 1.25 0.190 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M6X1X20
TTIR38.1-6C-T12 1.50 0.190 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M6X1X25
TTIL31.7-8C
8
1.25 0.232 0.57 0.84 10.0 2.36 0.26 1.46 PL125 SH M6X1X25
TTIR31.7-8C 1.25 0.232 0.57 0.84 10.0 2.36 0.26 1.46 PL125 SH M6X1X25
TTIL38.1-8C 1.50 0.232 0.70 1.02 12.0 2.56 0.26 1.65 PL150 SH M6X1X25
TTIR38.1-8C 1.50 0.232 0.70 1.02 12.0 2.56 0.26 1.65 PL150 SH M6X1X25
L1
F
H
L
A
Seal Thread
Seal
d
D
T
*Right hand shown
Use inserts TDC/TSC, TDJ/TSJ for grooving
Use inserts TDXU, TDT, TDIT for grooving and turning
ID Profiling ID Turning ID Grooving
237
• New cartridges for 1.4mm and 2mm wide inserts.
• New external cartridges with longer T-max dimensions for deeper machining.
• New face grooving cartridges for larger diameter grooves.
• New C8 holder for Quick-Change product line.
MODULAR SYSTEM PRODUCT EXPANSION
C4-TCHN
C5-TCHN
C6-TCHN
C8-TCHN
C4-TCHPN
C5-TCHPN
C6-TCHPN
C8-TCHPN
Adaptor for External Machining
TCER TCFRTCEL TCFL
Adaptor for Face Machining
238
TCHR/L
HARDWARE
TCHL19 TS60190I TCEL - - TCFR L-W4
TCHL25.4 TS60190I TCEL - - TCFR L-W4
TCHL31.8 TS60190I TCEL - - TCFR L-W4
TCHR19 TS60190I - TCER TCFL - L-W4
TCHR25.4 TS60190I - TCER TCFL - L-W4
TCHR31.8 TS60190I - TCER TCFL - L-W4
Screw EXTERNAL LH ADAPTER EXTERNAL RH ADAPTER FACE LH ADAPTER FACE RH ADAPTER Wrench
PARALLEL HOLDERS FOR MODULAR BLADES
Designation ISO
Number
H
(inch)
B
(inch)
L
(inch)
E
(inch)
H1
(inch)
TCHL19 TCHL19 0.750 0.750 6.000 1.380 0.470
TCHL25.4 TCHL25.4 1.000 1.000 6.000 1.100 0.280
TCHL31.8 TCHL31.8 1.250 1.250 6.000 1.100 -
TCHR19 TCHR19 0.750 0.750 6.000 1.380 0.470
TCHR25.4 TCHR25.4 1.000 1.000 6.000 1.100 0.280
TCHR31.8 TCHR31.8 1.250 1.250 6.000 1.100 -
L
B
E
HH
H1
OD Turning Face Groove Turn
FL
A
Tmax
LF
F
T max D max
D min
T max
D max
D min
F
L
A
L
FTmax
A
TCHR
TCER XX TCEL XX
TCFL XX TCFR XX
TCHL
Adapter and holder selection
239
HARDWARE
TCHPL19 TS60190I - TCER TCFL - L-W4
TCHPL25.4 TS60190I - TCER TCFL - L-W4
TCHPL31.8 TS60190I - TCER TCFL - L-W4
TCHPR19 TS60190I TCEL - - TCFR L-W4
TCHPR25.4 TS60190I TCEL - - TCFR L-W4
TCHPR31.8 TS60190I TCEL - - TCFR L-W4
Screw EXTERNAL LH ADAPTER EXTERNAL RH ADAPTER FACE LH ADAPTER FACE RH ADAPTER Wrench
PERPENDICULAR HOLDERS FOR MODULAR BLADES
Designation H
(inch)
B
(inch)
L
(inch)
E
(inch)
B1
(inch)
H1
(inch)
TCHPL19 0.750 0.750 6.000 0.980 0.295 0.470
TCHPL25.4 1.000 1.000 6.000 0.980 0.118 0.280
TCHPL31.8 1.250 1.250 6.000 0.980 0.295 -
TCHPR19 0.750 0.750 6.000 0.980 0.295 0.470
TCHPR25.4 1.000 1.000 6.000 0.980 0.118 0.280
TCHPR31.8 1.250 1.250 6.000 0.980 0.295 -
H
L
B
E
H
B1
H1
OD Turning Face Groove Turn
FL
A
Tmax
LF
F
T max D max
D min
T max
D max
D min
F
L
A
L
FTmax
A
TCHPR
TCER XX
TCEL XX
TCFL XX
TCFR XX TCHPL
Adapter and holder selection
TCHPR/L
240
TCHN & TCHPN QUICK-CHANGE*
Designation L
(inch)
D
(mm)
F
(inch)
C4-TCHPN 1.38 40 mm 1.20
C5-TCHPN 1.57 50 mm 1.40
C6-TCHPN 1.65 63 mm 1.40
C8-TCHPN 2.17 80 mm 1.67
ADAPTER FOR EXTERNAL TURNING AND GROOVING (LEFT
HAND OR RIGHT HAND) OR FACE TURNING AND GROOVING
F
D
L
ADAPTER FOR EXTERNAL TURNING AND GROOVING (LEFT
HAND OR RIGHT HAND) OR FACE TURNING AND GROOVING
Designation L
(inch)
D
(mm)
F
(inch)
C4-TCHN 2.16 40 mm 0.480
C5-TCHN 2.28 50 mm 0.677
C6-TCHN 2.36 63 mm 0.874
C8-TCHN 2.56 80 mm 1.197
L
Tmax
F
D
*compatable with Sandvik‘s COROMANT CAPTO® (**) system.
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
*compatable with Sandvik‘s COROMANT CAPTO® (**) system.
OD Turning Face Groove Turn
OD Turning Face Grooving
HARDWARE
TS60190I TCFL TCEL TCFR TCER L-W4 NZ125
Screw FACE LH ADAPTER EXTERNAL LH ADAPTER FACE RH ADAPTER EXTERNAL RH ADAPTER Wrench Nozzle
HARDWARE
TS60190I TCFL TCEL TCFR TCER L-W4 NZ125 NZP5
Screw FACE LH ADAPTER EXTERNAL LH ADAPTER FACE RH ADAPTER EXTERNAL RH ADAPTER Wrench Nozzle Nozzle Pipe
241
HARDWARE
TCHL TCHPR BHM6X1X20 L-W4
Holder Holder Clamp Screw Clamp Screw Wrench
Designation
Insert
Seat
Size
L
(inch)
A
(inch)
F
(inch)
Tmax
(inch)
TCEL1.4T12 1 1.61 0.039 0.374 0.472
TCEL2T16 2 1.77 0.071 0.358 0.630
TCEL2T22 2 2.01 0.071 0.358 0.866
TCEL3T16 3 1.77 0.094 0.346 0.630
TCEL3T22 3 2.01 0.094 0.346 0.866
TCEL4T16 4 1.77 0.118 0.335 0.630
TCEL4T22 4 2.01 0.118 0.335 0.866
TCEL5T20 5 1.93 0.157 0.315 0.787
TCEL5T25 5 2.13 0.157 0.315 0.984
TCEL6T20 6 1.93 0.197 0.295 0.787
TCEL6T25 6 2.13 0.197 0.295 0.984
TCEL8T25 8 2.13 0.236 0.000 0.984
ADAPTER FOR EXTERNAL TURNING AND GROOVING
(LEFT HAND)
LF
F
T max D max
D min
Use Holders TCHL, TCHPR, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT.
OD Turning OD Grooving OD Profiling OD Turning Parting
*Grooving only
TCEL
242
Designation
Insert
Seat
Size
L
(inch)
A
(inch)
F
(inch)
Tmax
(inch)
TCER1.4T12 1 1.61 0.039 0.374 0.472
TCER2T16 2 1.77 0.071 0.358 0.630
TCER2T22 2 2.01 0.071 0.358 0.866
TCER3T16 3 1.77 0.094 0.346 0.630
TCER3T22 3 2.01 0.094 0.346 0.866
TCER4T16 4 1.77 0.118 0.335 0.630
TCER4T22 4 2.01 0.118 0.335 0.866
TCER5T20 5 1.93 0.157 0.315 0.787
TCER5T25 5 2.13 0.157 0.315 0.984
TCER6T20 6 1.93 0.197 0.295 0.787
TCER6T25 6 2.13 0.197 0.295 0.984
TCER8T25 8 2.13 0.236 0.000 0.984
HARDWARE
TCHR TCHPL BHM6X1X20 L-W4
Holder Holder Clamp Screw Clamp Screw Wrench
ADAPTER FOR EXTERNAL TURNING AND GROOVING (RIGHT
HAND)
FL
A
Tmax
Use Holders TCHR, TCHPL, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT.
OD Turning OD Grooving OD Profiling OD Turning Parting
*Grooving only
TCER
243
HARDWARE
TCHL TCHPR BHM6X1X20 L-W4
Holder Holder Clamp Screw Wrench
ADAPTER FOR EXTERNAL FACE GROOVING AND TURNING
(RIGHT HAND)
Designation
Insert
Seat
Size
L
(inch)
F
(inch)
Tmax
(inch)
Dmin
(inch)
Dmax
(inch)
TCFR3T12-40-55RN 3 1.77 0.350 0.472 1.58 2.17
TCFR3T12-55-75RN 3 1.77 0.350 0.472 2.17 2.95
TCFR3T12-75-100RN 3 1.77 0.350 0.472 2.95 3.94
TCFR3T12-100-140RN 3 1.77 0.350 0.472 3.94 5.51
TCFR3T12-140-200RN 3 1.77 0.350 0.472 5.51 7.87
TCFR4T16-50-70RN 4 1.77 0.335 0.630 1.97 2.76
TCFR4T16-70-100RN 4 1.77 0.335 0.630 2.76 3.94
TCFR4T16-100-150RN 4 1.77 0.335 0.630 3.94 5.91
TCFR4T16-150-250RN 4 1.77 0.335 0.630 5.91 9.84
TCFR4T16-250RN 4 1.77 0.335 0.630 9.84 INF
TCFR5T20-55-80RN 5 1.97 0.315 0.787 2.17 3.15
TCFR5T20-80-120RN 5 1.97 0.315 0.787 3.15 4.72
TCFR5T20-120-180RN 5 1.97 0.315 0.787 4.72 7.09
TCFR5T20-180-300RN 5 1.97 0.315 0.787 7.09 11.81
TCFR5T20-300RN 5 2.17 0.315 0.787 11.81 INF
TCFR6T25-60-90RN 6 2.17 0.305 0.984 2.36 3.54
TCFR6T25-90-150RN 6 2.17 0.305 0.984 3.54 5.91
TCFR6T25-150-250RN 6 2.17 0.305 0.984 5.91 9.84
TCFR6T25-250-400RN 6 2.17 0.305 0.984 9.84 15.75
TCFR6T25-400RN 6 2.17 0.305 0.984 15.75 INF
L
FTmax
A
Use Holders TCHL, TCHPR, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT, TDFT.
Face Turning Face Grooving
*Grooving only
TCFR
T max
D max
D min
F
L
A
244
TCFL
HARDWARE
TCHR TCHPL BHM6X1X20 L-W4
Holder Holder Clamp Screw Clamp Screw Wrench
ADAPTER FOR EXTERNAL FACE GROOVING AND TURNING (LEFT
HAND)
TCFL3T12-40-55RN 3 1.77 0.350 0.472 1.58 2.17
TCFL3T12-55-75RN 3 1.77 0.350 0.472 2.17 2.95
TCFL3T12-75-100RN 3 1.77 0.350 0.472 2.95 3.94
TCFL3T12-100-140RN 3 1.77 0.350 0.472 3.94 5.51
TCFL3T12-140-200RN 3 1.77 0.350 0.472 5.51 7.87
TCFL4T16-50-70RN 4 1.77 0.335 0.630 1.97 2.76
TCFL4T16-70-100RN 4 1.77 0.335 0.630 2.76 3.94
TCFL4T16-100-150RN 4 1.77 0.335 0.630 3.94 5.91
TCFL4T16-150-250RN 4 1.77 0.335 0.630 5.91 9.84
TCFL4T16-250RN 4 1.77 0.335 0.630 9.84 INF
TCFL5T20-55-80RN 5 1.97 0.315 0.787 2.17 3.15
TCFL5T20-80-120RN 5 1.97 0.315 0.787 3.15 4.72
TCFL5T20-120-180RN 5 1.97 0.315 0.787 4.72 7.09
TCFL5T20-180-300RN 5 1.97 0.315 0.787 7.09 11.81
TCFL5T20-300RN 5 2.17 0.315 0.787 11.81 INF
TCFL6T25-60-90RN 6 2.17 0.305 0.984 2.36 3.54
TCFL6T25-90-150RN 6 2.17 0.305 0.984 3.54 5.91
TCFL6T25-150-250RN 6 2.17 0.305 0.984 5.91 9.84
TCFL6T25-250-400RN 6 2.17 0.305 0.984 9.84 15.75
TCFL6T25-400RN 6 2.17 0.305 0.984 15.75 INF
Designation
Insert
Seat
Size
L
(inch)
F
(inch)
Tmax
(inch)
Dmin
(inch)
Dmax
(inch)
T max
D max
D min
F
L
A
Use Holders TCHR, TCHPL, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT, TDFT. *Grooving only.
Face Turning Face Grooving
245
• New, larger insert widths for increased material removal rates
• TDT chip breaker for grooving and turning applications
• Double-ended inserts for increased economy
• Right hand and left hand holders with 1”, 1.25” and 1.50” shanks.
10MM & .375” WIDE INSERTS & HOLDERS
246
TTER/L
HARDWARE
SHM8X1.25X25 L-W6
Screw Wrench
HOLDER FOR 10MM AND .375“ INSERTS
Designation
Insert
Seat
Size
F
(inch)
L
(inch)
H
(inch)
B
(inch)
E
(inch)
H2
(inch)
Tmax
(inch)
A*
(inch)
TTEL25.4-10 10 0.846 6.0 1.00 1.00 1.97 0.276 0.984 0.309
TTEL31.8-10 10 1.094 7.0 1.25 1.25 1.97 - 0.984 0.309
TTEL38.1-10 10 1.346 8.0 1.50 1.50 1.97 - 0.984 0.309
TTER25.4-10 10 0.846 6.0 1.00 1.00 1.97 0.276 0.984 0.309
TTER31.8-10 10 1.094 7.0 1.25 1.25 1.97 - 0.984 0.309
TTER38.1-10 10 1.346 8.0 1.50 1.50 1.97 - 0.984 0.309
L
B
E
H
H2
H
F
Tmax
A
Face Grooving
W
R
B
L
7°
H
TDT9.52E-0.80 10 0.375 9.52 0.031 0.315 1.181 0.185 •
TDT9.52E-1.20 10 0.375 9.52 0.047 0.315 1.181 0.185 •
TDT9.52E-4.76 10 0.375 9.52 0.187 0.315 1.181 0.185 •
TDT10.00E-0.80 10 0.394 10.00 0.031 0.315 1.181 0.185 • •
TDT10.00E-1.20 10 0.394 10.00 0.047 0.315 1.181 0.185 • •
TDT10.00E-2.00 10 0.394 10.00 0.079 0.315 1.181 0.185 • •
TDT10.00E-5.00 10 0.394 10.00 0.197 0.315 1.181 0.185 •
• Marked: Standard items
Designation
Insert
Seat
Size
W
±.0008
(inch)
W
±.02
(mm)
R
±.002
(inch)
B
(inch)
L
(inch)
H
(inch)
Grade
TT6080
Grade
TT9080
INSERTS FOR EXTERNAL TURNING AND GROOVING
OD Turning OD Grooving
TDT
Right-hand holder shown
* “A” is the width of the support blade on the holder, NOT the insert.
247
Following the successful testing and application of GoldRush grade TT9080 in our T-Clamp Ultra Plus parting and grooving
product line, Ingersoll is pleased to announce the addition of this grade for all T-Clamp Ultra Plus inserts.
Grade TT9080 features a modified PVD coating with an outer layer of TiN making it gold in appearance. Additionally,
our post-coat GoldRush treatment provides a more stable cutting edge that reduces build-up and chipping, resulting in
prolonged tool life. As a result of this change, grade TT9030 will be phased out in the coming months as stock is depleted.
Below you will find a list of the current TT9030 inserts along with the replacement inserts in TT9080. For further questions
please contact Ingersoll’s Turning Product Management team.
NEW GRADE TT9080 PHASING OUT GRADE TT9030
REPLACEMENTPHASE-OUT
Item Number ISO Description Item Number ISO Description
6000490 TDC2 TT9030 6000998 TDC2 TT9080
6000660 TDC2-15R TT9030 6110856 TDC2-15R TT9080
6000654 TDC2-15RS TT9030 6110855 TDC2-15RS TT9080
6000661 TDC2-6R TT9030 6110857 TDC2-6R TT9080
6000501 TDC2-6RS TT9030 6110851 TDC2-6RS TT9080
6000491 TDC3 TT9030 6000999 TDC3 TT9080
6000662 TDC3-15L TT9030 6110858 TDC3-15L TT9080
6000663 TDC3-15R TT9030 6110859 TDC3-15R TT9080
6000630 TDC3-6L TT9030 6110854 TDC3-6L TT9080
6000761 TDC3-6LS TT9030 6110863 TDC3-6LS TT9080
6000546 TDC3-6R TT9030 6110852 TDC3-6R TT9080
6000664 TDC3-6RS TT9030 6110860 TDC3-6RS TT9080
6000628 TDC4-4L TT9030 6110853 TDC4-4L TT9080
6000665 TDC4-4R TT9030 6110861 TDC4-4R TT9080
6000651 TDC5 TT9030 6001104 TDC5 TT9080
6000666 TDC5-4R TT9030 6110862 TDC5-4R TT9080
6000652 TDC6 TT9030 6001105 TDC6 TT9080
6000639 TDC8 TT9030 6001106 TDC8 TT9080
6401397 TDIM 2E-0.15 TT9030 6402249 TDIM 2E-0.15 TT9080
6401240 TDIM 3E-0.2 TT9030 6402129 TDIM 3E-0.2 TT9080
6401684 TDIP1.00-0.10 TT9030 6402250 TDIP1.00-0.10 TT9080
6401685 TDIP1.00-0.50 TT9030 6402251 TDIP1.00-0.50 TT9080
6401686 TDIP1.20-0.00 TT9030 6402252 TDIP1.20-0.00 TT9080
6401687 TDIP1.40-0.00 TT9030 6402253 TDIP1.40-0.00 TT9080
6401688 TDIP1.50-0.10 TT9030 6402254 TDIP1.50-0.10 TT9080
6401689 TDIP2.00E-0.10 TT9030 6402255 TDIP2.00E-0.10 TT9080
6401697 TDIP2.00E-0.20 TT9030 6402130 TDIP2.00E-0.20 TT9080
6401690 TDIP2.00E-1.00 TT9030 6402256 TDIP2.00E-1.00 TT9080
6401691 TDIP2.50E-0.20 TT9030 6402257 TDIP2.50E-0.20 TT9080
6401692 TDIP3.00E-0.20 TT9030 6402258 TDIP3.00E-0.20 TT9080
6000737 TDJ1.4 TT9030 6000914 TDJ1.4 TT9080
6000671 TDJ2-15L TT9030 6110868 TDJ2-15L TT9080
6000672 TDJ2-15LS TT9030 6110869 TDJ2-15LS TT9080
6000673 TDJ2-15R TT9030 6110870 TDJ2-15R TT9080
248
REPLACEMENTPHASE-OUT
Item Number ISO Description Item Number ISO Description
6000674 TDJ2-15RS TT9030 6000768 TDJ2-15RS TT9080
6000675 TDJ2-6L TT9030 6110871 TDJ2-6L TT9080
6000676 TDJ2-6R TT9030 6110872 TDJ2-6R TT9080
6000552 TDJ2-6RS TT9030 6110867 TDJ2-6RS TT9080
6000677 TDJ2-8L TT9030 6110873 TDJ2-8L TT9080
6000678 TDJ2-8R TT9030 6110874 TDJ2-8R TT9080
6000679 TDJ3-15L TT9030 6110875 TDJ3-15L TT9080
6000680 TDJ3-15R TT9030 6110876 TDJ3-15R TT9080
6000681 TDJ3-15RS TT9030 6110877 TDJ3-15RS TT9080
6000682 TDJ3-6L TT9030 6110878 TDJ3-6L TT9080
6000594 TDJ3-6R TT9030 6000783 TDJ3-6R TT9080
6000489 TDJ4 TT9030 6001110 TDJ4 TT9080
6000683 TDJ4-4R TT9030 6110879 TDJ4-4R TT9080
6000515 TDJ5 TT9030 6001111 TDJ5 TT9080
6000516 TDJ6 TT9030 6001112 TDJ6 TT9080
6401052 TDT1.00-0.00 TT9030 6402307 TDT1.00-0.00 TT9080
6401053 TDT1.30-0.00 TT9030 6402308 TDT1.30-0.00 TT9080
6401054 TDT1.60-0.10 TT9030 6402309 TDT1.60-0.10 TT9080
6401055 TDT1.85-0.10 TT9030 6402310 TDT1.85-0.10 TT9080
6401056 TDT2.15-0.15 TT9030 6402311 TDT2.15-0.15 TT9080
6401057 TDT2.65-0.15 TT9030 6110883 TDT2.65-0.15 TT9080
6401058 TDT3.00E-0.20 TT9030 6402277 TDT3.00E-0.20 TT9080
6400841 TDT3.00E-1.50 TT9030 6402317 TDT3.00E-1.50 TT9080
6401014 TDT3E-0.4 TT9030 6402272 TDT3E-0.4 TT9080
6401059 TDT3.15-0.15 TT9030 6110884 TDT3.15-0.15 TT9080
6401016 TDT4.00E-0.40 TT9030 6402010 TDT4.00E-0.40 TT9080
6401060 TDT4.00E-0.80 TT9030 6402011 TDT4.00E-0.80 TT9080
6401017 TDT4.00E-2.00 TT9030 6402318 TDT4.00E-2.00 TT9080
6401013 TDT4E-0.4 TT9030 6402273 TDT4E-0.4 TT9080
6401061 TDT4.15-0.15 TT9030 6110885 TDT4.15-0.15 TT9080
6401063 TDT5.00E-0.40 TT9030 6402283 TDT5.00E-0.40 TT9080
6401064 TDT5.00E-0.80 TT9030 6402284 TDT5.00E-0.80 TT9080
6401065 TDT5.00E-2.50 TT9030 6402319 TDT5.00E-2.50 TT9080
6400632 TDT6.00E-0.80 TT9030 6402286 TDT6.00E-0.80 TT9080
6401066 TDT6.00E-1.20 TT9030 6402287 TDT6.00E-1.20 TT9080
6401067 TDT6.00E-3.00 TT9030 6402320 TDT6.00E-3.00 TT9080
6401069 TDT8.00E-1.20 TT9030 6402289 TDT8.00E-1.20 TT9080
6401024 TDXU3E-0.3 TT9030 6401297 TDXU3E-0.3 TT9080
6401001 TDXU4E-0.4 TT9030 6401280 TDXU4E-0.4 TT9080
6401025 TDXU5E-0.4 TT9030 6402155 TDXU5E-0.4 TT9080
6401445 TDXU6E-0.4 TT9030 6402083 TDXU6E-0.4 TT9080
6401520 TDXU6E-0.8 TT9030 6402084 TDXU6E-0.8 TT9080
6401028 TDXU8E-0.8 TT9030 6402085 TDXU8E-0.8 TT9080
6000505 TSC2 TT9030 6001119 TSC2 TT9080
6000661 TSC2-6R TT9030 6110865 TSC2-6R TT9080
6000506 TSC3 TT9030 6001120 TSC3 TT9080
6000547 TSC3-6R TT9030 6110864 TSC3-6R TT9080
6000669 TSC5 TT9030 6001122 TSC5 TT9080
6000804 TSC8 TT9030 6001124 TSC8 TT9080
6000502 TSJ2 TT9030 6001113 TSJ2 TT9080
6000503 TSJ3 TT9030 6001114 TSJ3 TT9080
6000761 TSJ3-6LS TT9030 6110882 TSJ3-6LS TT9080
6000684 TSJ3-6R TT9030 6110880 TSJ3-6R TT9080
6000504 TSJ4 TT9030 6001115 TSJ4 TT9080
6000967 TSJ5 TT9030 6001116 TSJ5 TT9080
249
INSERT FOR WIDE GROOVING APPLICATIONS
• Perfect for applications like ball bearings, taper roller bearings and
miniature machined parts.
• Insert holder shank size*:
Inch: .500, .625, .750, 1.000, 1.250
Metric: 12x12, 16x16, 20x20, 25x25, 32x32
• Carbide Grades**:
P40A for Steel
K10 for Cast Iron
• Blank Widths (W):
10mm, 15mm, 20mm, 25mm
* Holders custom designed and manufactured to match insert form.
** Coated grades can also be provided.
W
250
TGUX1004 10.2 0.402 4.76 0.188 5.5 0.217 5.85 0.230 • •
TGUX1504 15.2 0.598 4.76 0.188 5.5 0.217 5.85 0.230 • •
TGUX2006 20.2 0.795 6.35 0.250 6 0.236 9.35 0.368 • •
TGUX2506 25.2 0.992 6.35 0.250 6 0.236 9.25 0.364 • •
• Marked: Standard items
Designation W T D1 L Grade
(mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) K10 P40A
TGUX Semi-Finished Blank for External Profiles
L
TTLEN Holders
TTLEN12.7K10 0.500 0.500 0.45 0.79 5.0 0.394
TGUX1004…
TS40B100I T-15 40
TTLEN15.9K10 0.625 0.625 0.51 0.79 5.0 0.394
TTLEN19M10 0.750 0.750 0.57 0.79 6.0 0.394
TTLEN25.4M10 1.000 1.000 0.70 0.79 6.0 0.394
TTLEN15.9K15 0.625 0.625 0.61 0.79 5.0 0.591
TGUX1504…TTLEN19M15 0.750 0.750 0.67 0.79 6.0 0.591
TTLEN25.4M15 1.000 1.000 0.80 0.79 6.0 0.591
TTLEN19K20 0.750 0.750 0.77 1.38 5.0 0.787
TGUX2006…
TS45120I T-20 44
TTLEN25.4M20 1.000 1.000 0.89 1.38 6.0 0.787
TTLEN31.8P20 1.250 1.250 1.02 1.38 7.0 0.787
TTLEN19K25 0.750 0.750 0.87 1.38 5.0 0.984
TGUX2506…
TTLEN25.4M25 1.000 1.000 0.99 1.38 6.0 0.984
TTLEN31.8P25 1.250 1.250 1.12 1.38 7.0 0.984
Designation Dimensions (inch) Inserts Screw Wrench Torque
H B F T L W
251
GROOVING WITH THE NEW STANDARD HOLDER
•
Double ended insert.
• New holder design will accept standard XCMT insert or
new XCMT-GV grooving insert.
•
Pocket design protects the edge not in use.
• Smooth chip evacuation with thru coolant.
• Economical solution to add even more capability to an
existing multifunctional tool.
DESIGNATION Dimensions (Inch)
Grade
TT9080
W Tmax R H
XCMT 05R-200020 GV
0.079 0.071 0.008 0.090 •
XCMT 06R-200020 GV
0.079 0.079 0.008 0.104 •
XCMT 07R-250020 GV
0.098 0.079 0.008 0.134 •
XCMT 08R-250020 GV
0.098 0.098 0.008 0.138 •
XCMT 10R-300030 GV
0.118 0.118 0.012 0.171 •
XCMT 13R-350030 GV
0.138 0.138 0.012 0.204 •
XCMT 17R-400040 GV
0.157 0.157 0.016
0.236
•
XCMT GV
7°
Tmax
W
R
H
252
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions (Inch)
Grade
TT6030
TT8020
TT9030/
TT9080
L1 L2 t R
XCMT040104LTC
XCMT040104LTC 0.173 0.252 0.067 0.016 • •
XCMT040104RTC XCMT040104RTC 0.173 0.252 0.067 0.016 • •
XCMT050204TC XCMT050204TC 0.220 0.220 0.083 0.016 • •
XCMT060204TC XCMT060204TC 0.252 0.252 0.094 0.016 • •
XCMT070304TC XCMT070304TC 0.295 0.295 0.125 0.016 • •
XCMT080304TC XCMT080304TC 0.331 0.331 0.125 0.016 • •
XCMT10T304TC XCMT10T304TC 0.413 0.413
0.156
0.016 • • •
XCMT10T308TC XCMT10T308TC 0.413 0.413
0.156
0.031 • •
XCMT130404 TC XCMT130404TC 0.528 0.528
0.187
0.016 •
XCMT130408TC XCMT130408TC 0.528 0.528
0.187
0.031 • •
XCMT170508TC XCMT170508TC 0.685 0.685
0.219
0.031 • •
XCMT TC
ANSI
DESIGNATION
ISO
DESIGNATION
Dimensions Inch (mm)
Grade
K10
L1 L2 t R
XCGT040104LTA
XCGT040104LTA 0.252 0.173 0.187 0.016 •
XCGT040104RTA XCGT040104RTA 0.252 0.173 0.187 0.016 •
XCGT050204TA XCGT050204TA 0.225 0.220 0.083 0.016 •
XCGT060204TA XCGT060204TA 0.252 0.252 0.094 0.016 •
XCGT070304TA XCGT070304TA 0.295 0.295 0.125 0.016 •
XCGT080304TA XCGT080304TA 0.331 0.331 0.125 0.016 •
XCGT10T304TA XCGT10T304TA 0.413
0.413
0.156 0.016 •
XCGT130404TA XCGT130404TA 0.528
0.528
0.187 0.016 •
XCGT170508TA XCGT170508TA 0.689
0.689
0.219 0.031 •
XCGT TA
253
TCAP 10R/L-2.25DN-IN-GV .280 .500 .886 1.083 1.654 .472 TS 20038I/HG-P T 6P XCMT 05R/L200020GV NPT 1/16
TCAP 12R/L-2.25DN-IN-GV .335 .625 1.063 1.299 1.772 .571 TS 22052I/HG-P T 7P XCMT 06R/L200020GV NPT 1/8
TCAP 14R/L-2.25DN-IN-GV .374 .625 1.240 1.516 1.772 .650 TS 25064I/HG-P T 8P XCMT 07R/L250020GV NPT 1/8
TCAP 16R/L-2.25DN-IN-GV .437 .750 1.417 1.732 1.968 .748 TS 30100I/HG-P T 9P XCMT 08R/L250020GV NPT 1/8
TCAP 20R/L-2.25DN-IN-GV .520 1.000 1.772 2.165 2.205 .925 TS 35088I/HG-P T 10P XCMT 10R/L300030GV NPT 1/8
TCAP 25R/L-2.25DN-IN-GV .650 1.250 2.224 2.716 2.402 1.142 TS 45A100I/HG T 20 XCMT 13R/L350030GV NPT 1/8
TCAP 32R/L-2.25DN-IN-GV .807 1.500 2.835 3.386 2.913 1.437 TS 45A100I/HG T 20 XCMT 17R/L400040GV NPT 1/8
DESIGNATION
Dimensions (mm)
f d L1 L2 LS Dmin
2.25XD HOLDER
InsertWrench Pipe Thread
3.0XD HOLDER
Screw
TCAP 10R/L-3.0DN-IN-GV .280 .500 .886 3.228 .472 TS 20038I/HG-P T 6P XCMT 05R/L200020GV NPT 1/16
TCAP 12R/L-3.0DN-IN-GV .335 .625 1.063 3.740 .571 TS 22052I/HG-P T 7P XCMT 06R/L200020GV NPT 1/8
TCAP 14R/L-3.0DN-IN-GV .374 .625 1.240 3.937 .650 TS 25064I/HG-P T 8P XCMT 07R/L250020GV NPT 1/8
TCAP 16R/L-3.0DN-IN-GV .437 .750 1.417 4.331 .748 TS 30100I/HG-P T 9P XCMT 08R/L250020GV NPT 1/8
TCAP 20R/L-3.0DN-IN-GV .520 1.000 1.772 5.118 .925 TS 35088I/HG-P T 10P XCMT 10R/L300030GV NPT 1/8
TCAP 25R/L-3.0DN-IN-GV .650 1.250 2.224 5.906 1.142 TS 45A100I/HG T 20 XCMT 13R/L350030GV NPT 1/8
TCAP 32R/L-3.0DN-IN-GV .807 1.500 2.835 7.283 1.437 TS 45A100I/HG T 20 XCMT 17R/L400040GV NPT 1/8
DESIGNATION
Dimensions (mm)
f d L1 L Dmin
InsertWrench Pipe ThreadScrew
f
L1
L2LS
d
Dmin
f
L1
L
d
Dmin
254
Chip control Range for XCMT-GV
Grooving
(Material: SAE4140 (220BHN),
V=400sfm)
Feed (inch)
XCMT XCMT XCMT XCMT XCMT XCMT XCMT
05-GV 06-GV 07-GV 08-GV 10-GV 13-GV 17-GV
.012
.010
.008
.006
.004
.003
.002
.0015
.0010
External Groove External Turning Internal Groove Internal Turning
RECOMMENDED CUTTING CONDITIONS
APPLICATION
255
The ingenious solution that takes cutting tool materials
to another level
Features
• Improved adhesion and insert chipping resistance
• Stable and extended tool life in continuous and interrupted cutting operations
• Reduced cutting friction and minimized built-up edge on exotic materials
• High quality surface finish on the work pieces
GRADES FOR HOLEMAKING
256
GOLD RUSH GRADES FOR
HOLEMAKING APPLICATIONS
IN6505 (CVD) STEEL APPLICATIONS
A 10m thick layer has been added to the CVD coating that
enhances toughness and wear resistance. It makes this grade
suitable for high speed steel machining.
IN2505 (PVD) GENERAL PURPOSE
An improvement over the current IN2005 grade, IN2505 has
a multi-layered PVD coating for a wide variety of materials.
IN1030 (PVD) CAST IRON, STAINLESS, TITANIUM
Great for tough, slower speed applications. A good option
when machine rigidity is an issue.
257
REPLACEABLE TIP DRILLS
• Twisted coolant hole with optimum flute design
• PVD coated body for prolonged body life
• Polished flute for smooth chip evacuation
• Innovative quick change system
• New IN2505 grade - Long tool life
• One drill body can cover 5-10 different tip diameters
Ingersoll Cutting Tool Company is proud to announce the expansion of
: The Next Generation of Replaceable Tip Drills. This new design
is a standard product line with tip diameters ranging from .2756” – 1.0197” (7mm ~
25.9mm) in 0.004” (.1mm) increments and drill bodies available in 1.5xD, 3xD, 5xD
and 8xD length to diameter ratios.
The precision bodies have an improved pocket design and innovative clamping system
that provide stable performance after multiple tip indexes. These drill bodies also fea-
ture twisted coolant holes, polished flutes, and a PVD-coating that allows smooth chip
evacuation and prolonged body life. Each body accepts a range of tips that covers .040”
(1mm).
The drill tips are offered in grade IN2505 which features a multi-layered PVD coating
that provides excellent performance, improved wear resistance and increased tool life
in a wide range of applications. With three cutting geometries, the “P” for Steel and
General Purpose, the “M” geometry for Stainless Steels and Exotics and the “K” geom-
etry for Irons, we can better meet our customers’ needs.
Ingersoll’s Drilling Line is excellent in higher speed applications,
providing guaranteed performance and excellent results in a unique, rigid and fast-
indexing clamping system. The result is a product that combines cost efficiency and
higher productivity in all your drilling applications.
258
DRILL BODY COMPARISON:
GOLD TWIST VS. QWIK TWIST
The new Gold Twist pocket design's contact/clamping area is three
times deeper than our current Qwik Twist drill.
The accuracy of the added cylinder to the clamping area improves
rigidity and helps reduce internal stresses.
The two precision ground positive stop locations improve the
drilling tips' position and support.
GR SERIES
Positive stop
3 x L
L
CYLINDRICAL SHANKS
TD0700010S4R01 0.2756 0.2913 0.43 0.500 N/A 0.99 1.77 2.760 7 KTD6.0-D9.9
TD0750011S4R01 0.2953 0.3110 0.44 0.500 N/A 1.02 1.77 2.790 7.5 KTD6.0-D9.9
TD0800012S4R01 0.3150 0.3504 0.47 0.500 N/A 1.10 1.77 2.870 8 KTD6.0-D9.9
TD0900013S4R01 0.3543 0.3898 0.55 0.500 N/A 1.15 1.77 2.920 9 KTD6.0-D9.9
TD1000015S6R01 0.3937 0.4291 0.59 0.625 N/A 1.23 1.89 3.120 10 KTD10.0-19.9
TD1100016S6R01 0.4331 0.4685 0.67 0.625 N/A 1.30 1.89 3.190 11 KTD10.0-19.9
TD1200018S6R01 0.4724 0.5079 0.71 0.625 N/A 1.38 1.89 3.270 12 KTD10.0-19.9
TD1300019S6R01 0.5118 0.5472 0.79 0.625 N/A 1.46 1.89 3.350 13 KTD10.0-19.9
TD1400021S6R01 0.5512 0.5866 0.83 0.625 N/A 1.62 1.89 3.510 14 KTD10.0-19.9
TD1500022S7R01 0.5906 0.6260 0.91 0.750 N/A 1.82 1.97 3.790 15 KTD10.0-19.9
TD1600024S7R01 0.6299 0.6654 0.94 0.750 N/A 1.94 1.97 3.910 16 KTD10.0-19.9
TD1700025S7R01 0.6693 0.7047 1.02 0.750 N/A 2.06 1.97 4.030 17 KTD10.0-19.9
TD1800027S1R01 0.7087 0.7441 1.06 1.000 N/A 2.19 2.20 4.390 18 KTD10.0-19.9
TD1900028S1R01 0.7480 0.7835 1.14 1.000 N/A 2.30 2.20 4.500 19 KTD10.0-19.9
TD2000030S1R01 0.7874 0.8228 1.18 1.000 N/A 2.43 2.20 4.630 20 KTD20.0-D26.9
TD2100031S1R01 0.8268 0.8622 1.26 1.000 N/A 2.55 2.20 4.750 21 KTD20.0-D26.9
TD2200033S1R01 0.8661 0.9016 1.30 1.000 N/A 2.67 2.20 4.870 22 KTD20.0-D26.9
TD2300034S9R01 0.9055 0.9409 1.38 1.250 N/A 2.79 2.36 5.150 23 KTD20.0-D26.9
TD2400036S9R01 0.9449 0.9803 1.42 1.250 N/A 2.91 2.36 5.270 24 KTD20.0-D26.9
TD2500037S9R01 0.9843 1.0197 1.50 1.250 N/A 3.03 2.36 5.390 25 KTD20.0-D26.9
1.5xD D1
Tip Diameter Range
L1
DOC
D2
Shank Dia.
D3
Fig Dia.
L2
Ext.
L4
Shank Length
L3
OAL
Pocket
Size Key
D1 D2
L3
L2 L4
L1
1.5XD
Coolant
Drilling
259
CYLINDRICAL SHANKS
3XD
Coolant
Drilling
TD0700021S4R01 0.2756 0.2913 0.83 0.500 N/A 1.40 1.77 3.170 7 KTD6.0-D9.9
TD0750022S4R01 0.2953 0.3110 0.89 0.500 N/A 1.46 1.77 3.230 7.5 KTD6.0-D9.9
TD0800024S4R01 0.3150 0.3307 0.94 0.500 N/A 1.55 1.77 3.320 8 KTD6.0-D9.9
TD0850025S4R01 0.3346 0.3504 1.00 0.500 N/A 1.61 1.77 3.380 8.5 KTD6.0-D9.9
TD0900027S4R01 0.3543 0.3701 1.06 0.500 N/A 1.69 1.77 3.460 9 KTD6.0-D9.9
TD0950028S4R01 0.3740 0.3898 1.12 0.500 N/A 1.74 1.77 3.510 9.5 KTD6.0-D9.9
TD1000030S6R01 0.3937 0.4094 1.18 0.625 N/A 1.82 1.89 3.710 10 KTD10.0-19.9
TD1050031S6R01 0.4134 0.4291 1.26 0.625 N/A 1.88 1.89 3.770 10.5 KTD10.0-19.9
TD1100033S6R01 0.4331 0.4488 1.30 0.625 N/A 1.95 1.89 3.840 11 KTD10.0-19.9
TD1150034S6R01 0.4528 0.4685 1.38 0.625 N/A 2.01 1.89 3.900 11.5 KTD10.0-19.9
TD1200036S6R01 0.4724 0.4882 1.42 0.625 N/A 2.09 1.89 3.980 12 KTD10.0-19.9
TD1250037S6R01 0.4921 0.5079 1.46 0.625 N/A 2.15 1.89 4.040 12.5 KTD10.0-19.9
TD1300039S6R01 0.5118 0.5276 1.54 0.625 N/A 2.23 1.89 4.120 13 KTD10.0-19.9
TD1350040S6R01 0.5315 0.5472 1.61 0.625 N/A 2.29 1.89 4.180 13.5 KTD10.0-19.9
TD1400042S6R01 0.5512 0.5669 1.65 0.625 N/A 2.44 1.89 4.330 14 KTD10.0-19.9
TD1450043S6R01 0.5709 0.5866 1.73 0.625 N/A 2.50 1.89 4.390 14.5 KTD10.0-19.9
TD1500045S7R01 0.5906 0.6260 1.77 0.750 N/A 2.70 1.97 4.670 15 KTD10.0-19.9
TD1600048S7R01 0.6299 0.6654 1.89 0.750 N/A 2.89 1.97 4.860 16 KTD10.0-19.9
TD1700051S7R01 0.6693 0.7047 2.01 0.750 N/A 3.07 1.97 5.040 17 KTD10.0-19.9
TD1800054S1R01 0.7087 0.7441 2.13 1.000 N/A 3.25 2.20 5.450 18 KTD10.0-19.9
TD1900057S1R01 0.7480 0.7835 2.24 1.000 N/A 3.43 2.20 5.630 19 KTD10.0-19.9
TD2000060S1R01 0.7874 0.8228 2.36 1.000 N/A 3.61 2.20 5.810 20 KTD20.0-D26.9
TD2100063S1R01 0.8268 0.8622 2.48 1.000 N/A 3.79 2.20 5.990 21 KTD20.0-D26.9
TD2200066S1R01 0.8661 0.9016 2.60 1.000 N/A 3.97 2.20 6.170 22 KTD20.0-D26.9
TD2300069S9R01 0.9055 0.9409 2.72 1.250 N/A 4.15 2.36 6.510 23 KTD20.0-D26.9
TD2400072S9R01 0.9449 0.9803 2.83 1.250 N/A 4.33 2.36 6.690 24 KTD20.0-D26.9
TD2500075S9R01 0.9843 1.0197 2.95 1.250 N/A 4.51 2.36 6.870 25 KTD20.0-D26.9
3xD D1
Tip Diameter Range
L1
DOC
D2
Shank Dia.
D3
Fig Dia.
L2
Ext.
L4
Shank Length
L3
OAL
Pocket
Size Key
D1 D2
L3
L2 L4
L1
260
CYLINDRICAL SHANKS
5XD
Coolant
Drilling
TD0700035S4R01 0.2756 0.2913 1.38 0.500 N/A 1.95 1.77 3.720 7 KTD6.0-D9.9
TD0750037S4R01 0.2953 0.3110 1.48 0.500 N/A 2.05 1.77 3.820 7.5 KTD6.0-D9.9
TD0800040S4R01 0.3150 0.3307 1.57 0.500 N/A 2.18 1.77 3.950 8 KTD6.0-D9.9
TD0850042S4R01 0.3346 0.3504 1.67 0.500 N/A 2.28 1.77 4.050 8.5 KTD6.0-D9.9
TD0900045S4R01 0.3543 0.3701 1.77 0.500 N/A 2.39 1.77 4.160 9 KTD6.0-D9.9
TD0950047S4R01 0.3740 0.3898 1.87 0.500 N/A 2.49 1.77 4.260 9.5 KTD6.0-D9.9
TD1000050S6R01 0.3937 0.4094 1.97 0.625 N/A 2.61 1.89 4.500 10 KTD10.0-19.9
TD1050052S6R01 0.4134 0.4291 2.09 0.625 N/A 2.70 1.89 4.590 10.5 KTD10.0-19.9
TD1100055S6R01 0.4331 0.4488 2.17 0.625 N/A 2.82 1.89 4.710 11 KTD10.0-19.9
TD1150057S6R01 0.4528 0.4685 2.28 0.625 N/A 2.92 1.89 4.810 11.5 KTD10.0-19.9
TD1200060S6R01 0.4724 0.4882 2.36 0.625 N/A 3.03 1.89 4.920 12 KTD10.0-19.9
TD1250062S6R01 0.4921 0.5079 2.44 0.625 N/A 3.13 1.89 5.020 12.5 KTD10.0-19.9
TD1300065S6R01 0.5118 0.5276 2.56 0.625 N/A 3.25 1.89 5.140 13 KTD10.0-19.9
TD1350067S6R01 0.5315 0.5472 2.68 0.625 N/A 3.35 1.89 5.240 13.5 KTD10.0-19.9
TD1400070S6R01 0.5512 0.5669 2.76 0.625 N/A 3.55 1.89 5.440 14 KTD10.0-19.9
TD1450072S6R01 0.5709 0.5866 2.87 0.625 N/A 3.65 1.89 5.540 14.5 KTD10.0-19.9
TD1500075S7R01 0.5906 0.6260 2.95 0.750 N/A 3.89 1.97 5.860 15 KTD10.0-19.9
TD1600080S7R01 0.6299 0.6654 3.15 0.750 N/A 4.15 1.97 6.120 16 KTD10.0-19.9
TD1700085S7R01 0.6693 0.7047 3.35 0.750 N/A 4.41 1.97 6.380 17 KTD10.0-19.9
TD1800090S1R01 0.7087 0.7441 3.54 1.000 N/A 4.67 2.20 6.870 18 KTD10.0-19.9
TD1900095S1R01 0.7480 0.7835 3.74 1.000 N/A 4.92 2.20 7.120 19 KTD10.0-19.9
TD2000100S1R01 0.7874 0.8228 3.94 1.000 N/A 5.18 2.20 7.380 20 KTD20.0-D26.9
TD2100105S1R01 0.8268 0.8622 4.13 1.000 N/A 5.44 2.20 7.640 21 KTD20.0-D26.9
TD2200110S1R01 0.8661 0.9016 4.33 1.000 N/A 5.70 2.20 7.900 22 KTD20.0-D26.9
TD2300115S9R01 0.9055 0.9409 4.53 1.250 N/A 5.96 2.36 8.320 23 KTD20.0-D26.9
TD2400120S9R01 0.9449 0.9803 4.72 1.250 N/A 6.22 2.36 8.580 24 KTD20.0-D26.9
TD2500125S9R01 0.9843 1.0197 4.92 1.250 N/A 6.48 2.36 8.840 25 KTD20.0-D26.9
5xD D1
Tip Diameter Range
L1
DOC
D2
Shank Dia.
D3
Fig Dia.
L2
Ext.
L4
Shank Length
L3
OAL
Pocket
Size Key
D1 D2
L3
L2 L4
L1
261
CYLINDRICAL SHANKS
8XD
Coolant
Drilling
NOTE: We strongly recommend the use of a 1.5:1 or 3:1 Gold•Twist drill of the same diameter to
drill a centering starter hole. The use of a centering starter hole improves hole location, accuracy,
roundness, straightness and surface finish.
TD0700056S4R01 0.2756 0.2913 2.20 0.500 N/A 2.78 1.77 4.550 7 KTD6.0-D9.9
TD0750060S4R01 0.2953 0.3110 2.28 0.500 N/A 2.94 1.77 4.710 7.5 KTD6.0-D9.9
TD0800064S4R01 0.3150 0.3307 2.52 0.500 N/A 3.13 1.77 4.900 8 KTD6.0-D9.9
TD0850068S4R01 0.3346 0.3504 2.68 0.500 N/A 3.32 1.77 5.090 8.5 KTD6.0-D9.9
TD0900072S4R01 0.3543 0.3701 2.83 0.500 N/A 3.46 1.77 5.230 9 KTD6.0-D9.9
TD0950076S4R01 0.3740 0.3898 2.99 0.500 N/A 3.65 1.77 5.420 9.5 KTD6.0-D9.9
TD1000080S6R01 0.3937 0.4094 3.15 0.625 N/A 3.79 1.89 5.680 10 KTD10.0-19.9
TD1050084S6R01 0.4134 0.4291 3.31 0.625 N/A 3.94 1.89 5.830 10.5 KTD10.0-19.9
TD1100088S6R01 0.4331 0.4488 3.46 0.625 N/A 4.12 1.89 6.010 11 KTD10.0-19.9
TD1150092S6R01 0.4528 0.4685 3.62 0.625 N/A 4.28 1.89 6.170 11.5 KTD10.0-19.9
TD1200096S6R01 0.4724 0.4882 3.78 0.625 N/A 4.45 1.89 6.340 12 KTD10.0-19.9
TD1250100S6R01 0.4921 0.5079 3.94 0.625 N/A 4.61 1.89 6.500 12.5 KTD10.0-19.9
TD1300104S6R01 0.5118 0.5276 4.09 0.625 N/A 4.79 1.89 6.680 13 KTD10.0-19.9
TD1350108S6R01 0.5315 0.5472 4.25 0.625 N/A 4.94 1.89 6.830 13.5 KTD10.0-19.9
TD1400112S6R01 0.5512 0.5669 4.41 0.625 N/A 5.20 1.89 7.090 14 KTD10.0-19.9
TD1450116S6R01 0.5709 0.5866 4.57 0.625 N/A 5.36 1.89 7.250 14.5 KTD10.0-19.9
TD1500120S7R01 0.5906 0.6260 4.72 0.750 N/A 5.66 1.97 7.630 15 KTD10.0-19.9
TD1600128S7R01 0.6299 0.6654 5.04 0.750 N/A 6.04 1.97 8.010 16 KTD10.0-19.9
TD1700136S7R01 0.6693 0.7047 5.35 0.750 N/A 6.41 1.97 8.380 17 KTD10.0-19.9
TD1800144S1R01 0.7087 0.7441 5.67 1.000 N/A 6.79 2.20 8.990 18 KTD10.0-19.9
TD1900152S1R01 0.7480 0.7835 5.98 1.000 N/A 7.17 2.20 9.370 19 KTD10.0-19.9
TD2000160S1R01 0.7874 0.8228 6.30 1.000 N/A 7.54 2.20 9.740 20 KTD20.0-D26.9
TD2100168S1R01 0.8268 0.8622 6.61 1.000 N/A 7.92 2.20 10.120 21 KTD20.0-D26.9
TD2200176S1R01 0.8661 0.9016 6.93 1.000 N/A 8.30 2.20 10.500 22 KTD20.0-D26.9
TD2300184S9R01 0.9055 0.9409 7.24 1.250 N/A 8.68 2.36 11.040 23 KTD20.0-D26.9
TD2400192S9R01 0.9449 0.9803 7.56 1.250 N/A 9.06 2.36 11.420 24 KTD20.0-D26.9
TD2500200S9R01 0.9843 1.0197 7.87 1.250 N/A 9.43 2.36 11.790 25 KTD20.0-D26.9
8xD D1
Tip Diameter Range
L1
DOC
D2
Shank Dia.
D3
Fig Dia.
L2
Ext.
L4
Shank Length
L3
OAL
Pocket
Size Key
D1 D2
L3
L2 L4
L1
262
WELDON & ISO9766 SHANKS
1.5XD
Coolant
Drilling
TD0700010B9R01 0.2756 0.2913 0.43 0.500 0.63 0.99 1.77 2.760 7 KTD6.0-D9.9
TD0750011B9R01 0.2953 0.3110 0.44 0.500 0.63 1.02 1.77 2.790 7.5 KTD6.0-D9.9
TD0800012B9R01 0.3150 0.3504 0.47 0.500 0.63 1.10 1.77 2.870 8 KTD6.0-D9.9
TD0900013B9R01 0.3543 0.3898 0.55 0.500 0.63 1.15 1.77 2.920 9 KTD6.0-D9.9
TD1000015C0R01 0.3937 0.4291 0.59 0.625 0.79 1.23 1.89 3.120 10 KTD10.0-19.9
TD1100016C0R01 0.4331 0.4685 0.67 0.625 0.79 1.30 1.89 3.190 11 KTD10.0-19.9
TD1200018C0R01 0.4724 0.5079 0.71 0.625 0.79 1.38 1.89 3.270 12 KTD10.0-19.9
TD1300019C0R01 0.5118 0.5472 0.79 0.625 0.79 1.46 1.89 3.350 13 KTD10.0-19.9
TD1400021C0R01 0.5512 0.5866 0.83 0.625 0.79 1.62 1.89 3.510 14 KTD10.0-19.9
TD150002218R01 0.5906 0.6260 0.91 0.750 0.98 1.82 1.97 3.790 15 KTD10.0-19.9
TD160002418R01 0.6299 0.6654 0.94 0.750 0.98 1.94 1.97 3.910 16 KTD10.0-19.9
TD170002518R01 0.6693 0.7047 1.02 0.750 0.98 2.06 1.97 4.030 17 KTD10.0-19.9
TD1800027C8R01 0.7087 0.7441 1.06 1.000 1.26 2.19 2.20 4.390 18 KTD10.0-19.9
TD1900028C8R01 0.7480 0.7835 1.14 1.000 1.26 2.30 2.20 4.500 19 KTD10.0-19.9
TD2000030C8R01 0.7874 0.8228 1.18 1.000 1.26 2.43 2.20 4.630 20 KTD20.0-D26.9
TD2100031C8R01 0.8268 0.8622 1.26 1.000 1.26 2.55 2.20 4.750 21 KTD20.0-D26.9
TD2200033C8R01 0.8661 0.9016 1.30 1.000 1.26 2.67 2.20 4.870 22 KTD20.0-D26.9
TD2300034B7R01 0.9055 0.9409 1.38 1.250 1.65 2.79 2.36 5.150 23 KTD20.0-D26.9
TD2400036B7R01 0.9449 0.9803 1.42 1.250 1.65 2.91 2.36 5.270 24 KTD20.0-D26.9
TD2500037B7R01 0.9843 1.0197 1.50 1.250 1.65 3.03 2.36 5.390 25 KTD20.0-D26.9
1.5xD D1
Tip Diameter Range
L1
DOC
D2
Shank Dia.
D3
Fig Dia.
L2
Ext.
L4
Shank Length
L3
OAL
Pocket
Size Key
D1 D2 D3
L3
L2 L4
L1
263
WELDON & ISO9766 SHANKS
3XD
Coolant
Drilling
TD0700021B9R01 0.2756 0.2913 0.83 0.500 0.63 1.40 1.77 3.170 7 KTD6.0-D9.9
TD0750022B9R01 0.2953 0.3110 0.89 0.500 0.63 1.46 1.77 3.230 7.5 KTD6.0-D9.9
TD0800024B9R01 0.3150 0.3307 0.94 0.500 0.63 1.55 1.77 3.320 8 KTD6.0-D9.9
TD0850025B9R01 0.3346 0.3504 1.00 0.500 0.63 1.61 1.77 3.380 8.5 KTD6.0-D9.9
TD0900027B9R01 0.3543 0.3701 1.06 0.500 0.63 1.69 1.77 3.460 9 KTD6.0-D9.9
TD0950028B9R01 0.3740 0.3898 1.12 0.500 0.63 1.74 1.77 3.510 9.5 KTD6.0-D9.9
TD1000030C0R01 0.3937 0.4094 1.18 0.625 0.79 1.82 1.89 3.710 10 KTD10.0-19.9
TD1050031C0R01 0.4134 0.4291 1.26 0.625 0.79 1.88 1.89 3.770 10.5 KTD10.0-19.9
TD1100033C0R01 0.4331 0.4488 1.30 0.625 0.79 1.95 1.89 3.840 11 KTD10.0-19.9
TD1150034C0R01 0.4528 0.4685 1.38 0.625 0.79 2.01 1.89 3.900 11.5 KTD10.0-19.9
TD1200036C0R01 0.4724 0.4882 1.42 0.625 0.79 2.09 1.89 3.980 12 KTD10.0-19.9
TD1250037C0R01 0.4921 0.5079 1.46 0.625 0.79 2.15 1.89 4.040 12.5 KTD10.0-19.9
TD1300039C0R01 0.5118 0.5276 1.54 0.625 0.79 2.23 1.89 4.120 13 KTD10.0-19.9
TD1350040C0R01 0.5315 0.5472 1.61 0.625 0.79 2.29 1.89 4.180 13.5 KTD10.0-19.9
TD1400042C0R01 0.5512 0.5669 1.65 0.625 0.79 2.44 1.89 4.330 14 KTD10.0-19.9
TD1450043C0R01 0.5709 0.5866 1.73 0.625 0.79 2.50 1.89 4.390 14.5 KTD10.0-19.9
TD150004518R01 0.5906 0.6260 1.77 0.750 0.98 2.70 1.97 4.670 15 KTD10.0-19.9
TD160004818R01 0.6299 0.6654 1.89 0.750 0.98 2.89 1.97 4.860 16 KTD10.0-19.9
TD170005118R01 0.6693 0.7047 2.01 0.750 0.98 3.07 1.97 5.040 17 KTD10.0-19.9
TD1800054C8R01 0.7087 0.7441 2.13 1.000 1.26 3.25 2.20 5.450 18 KTD10.0-19.9
TD1900057C8R01 0.7480 0.7835 2.24 1.000 1.26 3.43 2.20 5.630 19 KTD10.0-19.9
TD2000060C8R01 0.7874 0.8228 2.36 1.000 1.26 3.61 2.20 5.810 20 KTD20.0-D26.9
TD2100063C8R01 0.8268 0.8622 2.48 1.000 1.26 3.79 2.20 5.990 21 KTD20.0-D26.9
TD2200066C8R01 0.8661 0.9016 2.60 1.000 1.26 3.97 2.20 6.170 22 KTD20.0-D26.9
TD2300069B7R01 0.9055 0.9409 2.72 1.250 1.65 4.15 2.36 6.510 23 KTD20.0-D26.9
TD2400072B7R01 0.9449 0.9803 2.83 1.250 1.65 4.33 2.36 6.690 24 KTD20.0-D26.9
TD2500075B7R01 0.9843 1.0197 2.95 1.250 1.65 4.51 2.36 6.870 25 KTD20.0-D26.9
3xD D1
Tip Diameter Range
L1
DOC
D2
Shank Dia.
D3
Fig Dia.
L2
Ext.
L4
Shank Length
L3
OAL
Pocket
Size Key
D1 D2 D3
L3
L2 L4
L1
264
WELDON & ISO9766 SHANKS
5XD
Coolant
TD0700035B9R01 0.2756 0.2913 1.38 0.500 0.63 1.95 1.77 3.720 7 KTD6.0-D9.9
TD0750037B9R01 0.2953 0.3110 1.48 0.500 0.63 2.05 1.77 3.820 7.5 KTD6.0-D9.9
TD0800040B9R01 0.3150 0.3307 1.57 0.500 0.63 2.18 1.77 3.950 8 KTD6.0-D9.9
TD0850042B9R01 0.3346 0.3504 1.67 0.500 0.63 2.28 1.77 4.050 8.5 KTD6.0-D9.9
TD0900045B9R01 0.3543 0.3701 1.77 0.500 0.63 2.39 1.77 4.160 9 KTD6.0-D9.9
TD0950047B9R01 0.3740 0.3898 1.87 0.500 0.63 2.49 1.77 4.260 9.5 KTD6.0-D9.9
TD1000050C0R01 0.3937 0.4094 1.97 0.625 0.79 2.61 1.89 4.500 10 KTD10.0-19.9
TD1050052C0R01 0.4134 0.4291 2.09 0.625 0.79 2.70 1.89 4.590 10.5 KTD10.0-19.9
TD1100055C0R01 0.4331 0.4488 2.17 0.625 0.79 2.82 1.89 4.710 11 KTD10.0-19.9
TD1150057C0R01 0.4528 0.4685 2.28 0.625 0.79 2.92 1.89 4.810 11.5 KTD10.0-19.9
TD1200060C0R01 0.4724 0.4882 2.36 0.625 0.79 3.03 1.89 4.920 12 KTD10.0-19.9
TD1250062C0R01 0.4921 0.5079 2.44 0.625 0.79 3.13 1.89 5.020 12.5 KTD10.0-19.9
TD1300065C0R01 0.5118 0.5276 2.56 0.625 0.79 3.25 1.89 5.140 13 KTD10.0-19.9
TD1350067C0R01 0.5315 0.5472 2.68 0.625 0.79 3.35 1.89 5.240 13.5 KTD10.0-19.9
TD1400070C0R01 0.5512 0.5669 2.76 0.625 0.79 3.55 1.89 5.440 14 KTD10.0-19.9
TD1450072C0R01 0.5709 0.5866 2.87 0.625 0.79 3.65 1.89 5.540 14.5 KTD10.0-19.9
TD150007518R01 0.5906 0.6260 2.95 0.750 0.98 3.89 1.97 5.860 15 KTD10.0-19.9
TD160008018R01 0.6299 0.6654 3.15 0.750 0.98 4.15 1.97 6.120 16 KTD10.0-19.9
TD170008518R01 0.6693 0.7047 3.35 0.750 0.98 4.41 1.97 6.380 17 KTD10.0-19.9
TD1800090C8R01 0.7087 0.7441 3.54 1.000 1.26 4.67 2.20 6.870 18 KTD10.0-19.9
TD1900095C8R01 0.7480 0.7835 3.74 1.000 1.26 4.92 2.20 7.120 19 KTD10.0-19.9
TD2000100C8R01 0.7874 0.8228 3.94 1.000 1.26 5.18 2.20 7.380 20 KTD20.0-D26.9
TD2100105C8R01 0.8268 0.8622 4.13 1.000 1.26 5.44 2.20 7.640 21 KTD20.0-D26.9
TD2200110C8R01 0.8661 0.9016 4.33 1.000 1.26 5.70 2.20 7.900 22 KTD20.0-D26.9
TD2300115B7R01 0.9055 0.9409 4.53 1.250 1.65 5.96 2.36 8.320 23 KTD20.0-D26.9
TD2400120B7R01 0.9449 0.9803 4.72 1.250 1.65 6.22 2.36 8.580 24 KTD20.0-D26.9
TD2500125B7R01 0.9843 1.0197 4.92 1.250 1.65 6.48 2.36 8.840 25 KTD20.0-D26.9
5xD D1
Tip Diameter Range
L1
DOC
D2
Shank Dia.
D3
Fig Dia.
L2
Ext.
L4
Shank Length
L3
OAL
Pocket
Size Key
D1 D2 D3
L3
L2 L4
L1
265
WELDON & ISO9766 SHANKS
8XD
Coolant
Drilling
NOTE: We strongly recommend the use of a 1.5:1 or 3:1 Gold•Twist drill of the same diameter to
drill a centering starter hole. The use of a centering starter hole improves hole location, accuracy,
roundness, straightness and surface finish.
TD0700056B9R01 0.2756 0.2913 0.43 0.500 0.63 0.99 1.77 2.760 7 KTD6.0-D9.9
TD0750060B9R01 0.2953 0.3110 2.28 0.500 0.63 2.94 1.77 4.710 7.5 KTD6.0-D9.9
TD0800064B9R01 0.3150 0.3307 2.52 0.500 0.63 3.13 1.77 4.900 8 KTD6.0-D9.9
TD0850068B9R01 0.3346 0.3504 2.68 0.500 0.63 3.32 1.77 5.090 8.5 KTD6.0-D9.9
TD0900072B9R01 0.3543 0.3701 2.83 0.500 0.63 3.46 1.77 5.230 9 KTD6.0-D9.9
TD0950076B9R01 0.3740 0.3898 2.99 0.500 0.63 3.65 1.77 5.420 9.5 KTD6.0-D9.9
TD1000080C0R01 0.3937 0.4094 3.15 0.625 0.79 3.79 1.89 5.680 10 KTD10.0-19.9
TD1050084C0R01 0.4134 0.4291 3.31 0.625 0.79 3.94 1.89 5.830 10.5 KTD10.0-19.9
TD1100088C0R01 0.4331 0.4488 3.46 0.625 0.79 4.12 1.89 6.010 11 KTD10.0-19.9
TD1150092C0R01 0.4528 0.4685 3.62 0.625 0.79 4.28 1.89 6.170 11.5 KTD10.0-19.9
TD1200096C0R01 0.4724 0.4882 3.78 0.625 0.79 4.45 1.89 6.340 12 KTD10.0-19.9
TD1250100C0R01 0.4921 0.5079 3.94 0.625 0.79 4.61 1.89 6.500 12.5 KTD10.0-19.9
TD1300104C0R01 0.5118 0.5276 4.09 0.625 0.79 4.79 1.89 6.680 13 KTD10.0-19.9
TD1350108C0R01 0.5315 0.5472 4.25 0.625 0.79 4.94 1.89 6.830 13.5 KTD10.0-19.9
TD1400112C0R01 0.5512 0.5669 4.41 0.625 0.79 5.20 1.89 7.090 14 KTD10.0-19.9
TD1450116C0R01 0.5709 0.5866 4.57 0.625 0.79 5.36 1.89 7.250 14.5 KTD10.0-19.9
TD150012018R01 0.5906 0.6260 4.72 0.750 0.98 5.66 1.97 7.630 15 KTD10.0-19.9
TD160012818R01 0.6299 0.6654 5.04 0.750 0.98 6.04 1.97 8.010 16 KTD10.0-19.9
TD170013618R01 0.6693 0.7047 5.35 0.750 0.98 6.41 1.97 8.380 17 KTD10.0-19.9
TD1800144C8R01 0.7087 0.7441 5.67 1.000 1.26 6.79 2.20 8.990 18 KTD10.0-19.9
TD1900152C8R01 0.7480 0.7835 5.98 1.000 1.26 7.17 2.20 9.370 19 KTD10.0-19.9
TD2000160C8R01 0.7874 0.8228 6.30 1.000 1.26 7.54 2.20 9.740 20 KTD20.0-D26.9
TD2100168C8R01 0.8268 0.8622 6.61 1.000 1.26 7.92 2.20 10.120 21 KTD20.0-D26.9
TD2200176C8R01 0.8661 0.9016 6.93 1.000 1.26 8.30 2.20 10.500 22 KTD20.0-D26.9
TD2300184B7R01 0.9055 0.9409 7.24 1.250 1.65 8.68 2.36 11.040 23 KTD20.0-D26.9
TD2400192B7R01 0.9449 0.9803 7.56 1.250 1.65 9.06 2.36 11.420 24 KTD20.0-D26.9
TD2500200B7R01 0.9843 1.0197 7.87 1.250 1.65 9.43 2.36 11.790 25 KTD20.0-D26.9
8xD D1
Tip Diameter Range
L1
DOC
D2
Shank Dia.
D3
Fig Dia.
L2
Ext.
L4
Shank Length
L3
OAL
Pocket
Size Key
D1 D2 D3
L3
L2 L4
L1
266
TIPS
TPA0700R01 TMA0700R01 TKA0700R01 7.0 0.2756 0.181 7 IN2505
TPA0710R01 TMA0710R01 TKA0710R01 7.1 0.2795 0.181 7 IN2505
TPA0720R01 TMA0720R01 TKA0720R01 7.2 0.2835 0.181 7 IN2505
TPA0730R01 TMA0730R01 TKA0730R01 7.3 0.2874 0.181 7 IN2505
TPA0740R01 TMA0740R01 TKA0740R01 7.4 0.2913 0.181 7 IN2505
TPA0750R01 TMA0750R01 TKA0750R01 7.5 0.2953 0.181 7.5 IN2505
TPA0760R01 TMA0760R01 TKA0760R01 7.6 0.2992 0.181 7.5 IN2505
TPA0770R01 TMA0770R01 TKA0770R01 7.7 0.3031 0.181 7.5 IN2505
TPA0780R01 TMA0780R01 TKA0780R01 7.8 0.3071 0.181 7.5 IN2505
TPA0790R01 TMA0790R01 TKA0790R01 7.9 0.3110 0.181 7.5 IN2505
TPA0800R01 TMA0800R01 TKA0800R01 8.0 0.3150 0.213 8 IN2505
TPA0810R01 TMA0810R01 TKA0810R01 8.1 0.3189 0.213 8 IN2505
TPA0820R01 TMA0820R01 TKA0820R01 8.2 0.3228 0.213 8 IN2505
TPA0830R01 TMA0830R01 TKA0830R01 8.3 0.3268 0.213 8 IN2505
TPA0840R01 TMA0840R01 TKA0840R01 8.4 0.3307 0.213 8 IN2505
TPA0850R01 TMA0850R01 TKA0850R01 8.5 0.3346 0.213 8.5 IN2505
TPA0860R01 TMA0860R01 TKA0860R01 8.6 0.3386 0.213 8.5 IN2505
TPA0870R01 TMA0870R01 TKA0870R01 8.7 0.3425 0.213 8.5 IN2505
TPA0880R01 TMA0880R01 TKA0880R01 8.8 0.3465 0.213 8.5 IN2505
TPA0890R01 TMA0890R01 TKA0890R01 8.9 0.3504 0.213 8.5 IN2505
TPA0900R01 TMA0900R01 TKA0900R01 9.0 0.3543 0.228 9 IN2505
TPA0910R01 TMA0910R01 TKA0910R01 9.1 0.3583 0.228 9 IN2505
TPA0920R01 TMA0920R01 TKA0920R01 9.2 0.3622 0.228 9 IN2505
TPA0930R01 TMA0930R01 TKA0930R01 9.3 0.3661 0.228 9 IN2505
TPA0940R01 TMA0940R01 TKA0940R01 9.4 0.3701 0.228 9 IN2505
TPA0950R01 TMA0950R01 TKA0950R01 9.5 0.3740 0.228 9.5 IN2505
TPA0960R01 TMA0960R01 TKA0960R01 9.6 0.3780 0.228 9.5 IN2505
TPA0970R01 TMA0970R01 TKA0970R01 9.7 0.3819 0.228 9.5 IN2505
TPA0980R01 TMA0980R01 TKA0980R01 9.8 0.3858 0.228 9.5 IN2505
TPA0990R01 TMA0990R01 TKA0990R01 9.9 0.3898 0.228 9.5 IN2505
TPA1000R01 TMA1000R01 TKA1000R01 10.0 0.3937 0.244 10 IN2505
TPA1010R01 TMA1010R01 TKA1010R01 10.1 0.3976 0.244 10 IN2505
TPA1020R01 TMA1020R01 TKA1020R01 10.2 0.4016 0.244 10 IN2505
TPA1030R01 TMA1030R01 TKA1030R01 10.3 0.4055 0.244 10 IN2505
TPA1040R01 TMA1040R01 TKA1040R01 10.4 0.4094 0.244 10 IN2505
TPA1050R01 TMA1050R01 TKA1050R01 10.5 0.4134 0.244 10.5 IN2505
TPA1060R01 TMA1060R01 TKA1060R01 10.6 0.4173 0.244 10.5 IN2505
TPA1070R01 TMA1070R01 TKA1070R01 10.7 0.4213 0.244 10.5 IN2505
TPA1080R01 TMA1080R01 TKA1080R01 10.8 0.4252 0.244 10.5 IN2505
TPA1090R01 TMA1090R01 TKA1090R01 10.9 0.4291 0.244 10.5 IN2505
TPA1100R01 TMA1100R01 TKA1100R01 11.0 0.4331 0.260 11 IN2505
TPA1110R01 TMA1110R01 TKA1110R01 11.1 0.4370 0.260 11 IN2505
TPA1120R01 TMA1120R01 TKA1120R01 11.2 0.4409 0.260 11 IN2505
TPA1130R01 TMA1130R01 TKA1130R01 11.3 0.4449 0.260 11 IN2505
TPA1140R01 TMA1140R01 TKA1140R01 11.4 0.4488 0.260 11 IN2505
TPA1150R01 TMA1150R01 TKA1150R01 11.5 0.4528 0.260 11.5 IN2505
TPA1160R01 TMA1160R01 TKA1160R01 11.6 0.4567 0.260 11.5 IN2505
TPA1170R01 TMA1170R01 TKA1170R01 11.7 0.4606 0.260 11.5 IN2505
TPA1180R01 TMA1180R01 TKA1180R01 11.8 0.4646 0.260 11.5 IN2505
TPA1190R01 TMA1190R01 TKA1190R01 11.9 0.4685 0.260 11.5 IN2505
TPA1200R01 TMA1200R01 TKA1200R01 12.0 0.4724 0.275 12 IN2505
TPA1210R01 TMA1210R01 TKA1210R01 12.1 0.4764 0.275 12 IN2505
TPA1220R01 TMA1220R01 TKA1220R01 12.2 0.4803 0.275 12 IN2505
“P” Geometry “M” Geometry “K” Geometry (D) Diameter S Dim Pocket
Steel Stainless Steel Cast Iron (mm) (inch) (inch) Size Grade
D1 D2
L3
L2 L4
L1
GOLD TWIST - CYLINDRICAL SHANK
D1 D2 D3
L3
L2 L4
L1
GOLD TWIST - WELDON SHANK - SHORTER
D1 D2 D3
L3
L2 L4
L1
GOLD TWIST - WELDON SHANK - LONGER
D
S
140º
GOLD TWIST - TIP
267
TIPS
“P” Geometry “M” Geometry “K” Geometry (D) Diameter S Dim Pocket
Steel Stainless Steel Cast Iron (mm) (inch) (inch) Size Grade
D1 D2
L3
L2 L4
L1
GOLD TWIST - CYLINDRICAL SHANK
D1 D2 D3
L3
L2 L4
L1
GOLD TWIST - WELDON SHANK - SHORTER
D1 D2 D3
L3
L2 L4
L1
GOLD TWIST - WELDON SHANK - LONGER
D
S
140º
GOLD TWIST - TIP
TPA1230R01 TMA1230R01 TKA1230R01 12.3 0.4843 0.275 12 IN2505
TPA1240R01 TMA1240R01 TKA1240R01 12.4 0.4882 0.275 12 IN2505
TPA1250R01 TMA1250R01 TKA1250R01 12.5 0.4921 0.275 12.5 IN2505
TPA1260R01 TMA1260R01 TKA1260R01 12.6 0.4961 0.275 12.5 IN2505
TPA1270R01 TMA1270R01 TKA1270R01 12.7 0.5000 0.275 12.5 IN2505
TPA1280R01 TMA1280R01 TKA1280R01 12.8 0.5039 0.275 12.5 IN2505
TPA1290R01 TMA1290R01 TKA1290R01 12.9 0.5079 0.275 12.5 IN2505
TPA1300R01 TMA1300R01 TKA1300R01 13.0 0.5118 0.299 13 IN2505
TPA1310R01 TMA1310R01 TKA1310R01 13.1 0.5157 0.299 13 IN2505
TPA1320R01 TMA1320R01 TKA1320R01 13.2 0.5197 0.299 13 IN2505
TPA1330R01 TMA1330R01 TKA1330R01 13.3 0.5236 0.299 13 IN2505
TPA1340R01 TMA1340R01 TKA1340R01 13.4 0.5276 0.299 13 IN2505
TPA1350R01 TMA1350R01 TKA1350R01 13.5 0.5315 0.299 13.5 IN2505
TPA1360R01 TMA1360R01 TKA1360R01 13.6 0.5354 0.299 13.5 IN2505
TPA1370R01 TMA1370R01 TKA1370R01 13.7 0.5394 0.299 13.5 IN2505
TPA1380R01 TMA1380R01 TKA1380R01 13.8 0.5433 0.299 13.5 IN2505
TPA1390R01 TMA1390R01 TKA1390R01 13.9 0.5472 0.299 13.5 IN2505
TPA1400R01 TMA1400R01 TKA1400R01 14.0 0.5512 0.321 14 IN2505
TPA1410R01 TMA1410R01 TKA1410R01 14.1 0.5551 0.321 14 IN2505
TPA1420R01 TMA1420R01 TKA1420R01 14.2 0.5591 0.321 14 IN2505
TPA1430R01 TMA1430R01 TKA1430R01 14.3 0.5630 0.321 14 IN2505
TPA1440R01 TMA1440R01 TKA1440R01 14.4 0.5669 0.321 14 IN2505
TPA1450R01 TMA1450R01 TKA1450R01 14.5 0.5709 0.321 14.5 IN2505
TPA1460R01 TMA1460R01 TKA1460R01 14.6 0.5748 0.321 14.5 IN2505
TPA1470R01 TMA1470R01 TKA1470R01 14.7 0.5787 0.321 14.5 IN2505
TPA1480R01 TMA1480R01 TKA1480R01 14.8 0.5827 0.321 14.5 IN2505
TPA1490R01 TMA1490R01 TKA1490R01 14.9 0.5866 0.321 14.5 IN2505
TPA1500R01 TMA1500R01 TKA1500R01 15.0 0.5906 0.344 15 IN2505
TPA1510R01 TMA1510R01 TKA1510R01 15.1 0.5945 0.344 15 IN2505
TPA1520R01 TMA1520R01 TKA1520R01 15.2 0.5984 0.344 15 IN2505
TPA1530R01 TMA1530R01 TKA1530R01 15.3 0.6024 0.344 15 IN2505
TPA1540R01 TMA1540R01 TKA1540R01 15.4 0.6063 0.344 15 IN2505
TPA1550R01 TMA1550R01 TKA1550R01 15.5 0.6102 0.344 15 IN2505
TPA1560R01 TMA1560R01 TKA1560R01 15.6 0.6142 0.344 15 IN2505
TPA1570R01 TMA1570R01 TKA1570R01 15.7 0.6181 0.344 15 IN2505
TPA1580R01 TMA1580R01 TKA1580R01 15.8 0.6220 0.344 15 IN2505
TPA1590R01 TMA1590R01 TKA1590R01 15.9 0.6260 0.344 15 IN2505
TPA1600R01 TMA1600R01 TKA1600R01 16.0 0.6299 0.366 16 IN2505
TPA1610R01 TMA1610R01 TKA1610R01 16.1 0.6339 0.366 16 IN2505
TPA1620R01 TMA1620R01 TKA1620R01 16.2 0.6378 0.366 16 IN2505
TPA1630R01 TMA1630R01 TKA1630R01 16.3 0.6417 0.366 16 IN2505
TPA1640R01 TMA1640R01 TKA1640R01 16.4 0.6457 0.366 16 IN2505
TPA1650R01 TMA1650R01 TKA1650R01 16.5 0.6496 0.366 16 IN2505
TPA1660R01 TMA1660R01 TKA1660R01 16.6 0.6535 0.366 16 IN2505
TPA1670R01 TMA1670R01 TKA1670R01 16.7 0.6575 0.366 16 IN2505
TPA1680R01 TMA1680R01 TKA1680R01 16.8 0.6614 0.366 16 IN2505
TPA1690R01 TMA1690R01 TKA1690R01 16.9 0.6654 0.366 16 IN2505
TPA1700R01 TMA1700R01 TKA1700R01 17.0 0.6693 0.390 17 IN2505
TPA1710R01 TMA1710R01 TKA1710R01 17.1 0.6732 0.390 17 IN2505
TPA1720R01 TMA1720R01 TKA1720R01 17.2 0.6772 0.390 17 IN2505
TPA1730R01 TMA1730R01 TKA1730R01 17.3 0.6811 0.390 17 IN2505
TPA1740R01 TMA1740R01 TKA1740R01 17.4 0.6850 0.390 17 IN2505
TPA1750R01 TMA1750R01 TKA1750R01 17.5 0.6890 0.390 17 IN2505
268
TIPS
“P” Geometry “M” Geometry “K” Geometry (D) Diameter S Dim Pocket
Steel Stainless Steel Cast Iron (mm) (inch) (inch) Size Grade
D1 D2
L3
L2 L4
L1
GOLD TWIST - CYLINDRICAL SHANK
D1 D2 D3
L3
L2 L4
L1
GOLD TWIST - WELDON SHANK - SHORTER
D1 D2 D3
L3
L2 L4
L1
GOLD TWIST - WELDON SHANK - LONGER
D
S
140º
GOLD TWIST - TIP
TPA1760R01 TMA1760R01 TKA1760R01 17.6 0.6929 0.390 17 IN2505
TPA1770R01 TMA1770R01 TKA1770R01 17.7 0.6968 0.390 17 IN2505
TPA1780R01 TMA1780R01 TKA1780R01 17.8 0.7008 0.390 17 IN2505
TPA1790R01 TMA1790R01 TKA1790R01 17.9 0.7047 0.390 17 IN2505
TPA1800R01 TMA1800R01 TKA1800R01 18.0 0.7087 0.413 18 IN2505
TPA1810R01 TMA1810R01 TKA1810R01 18.1 0.7126 0.413 18 IN2505
TPA1820R01 TMA1820R01 TKA1820R01 18.2 0.7165 0.413 18 IN2505
TPA1830R01 TMA1830R01 TKA1830R01 18.3 0.7205 0.413 18 IN2505
TPA1840R01 TMA1840R01 TKA1840R01 18.4 0.7244 0.413 18 IN2505
TPA1850R01 TMA1850R01 TKA1850R01 18.5 0.7283 0.413 18 IN2505
TPA1860R01 TMA1860R01 TKA1860R01 18.6 0.7323 0.413 18 IN2505
TPA1870R01 TMA1870R01 TKA1870R01 18.7 0.7362 0.413 18 IN2505
TPA1880R01 TMA1880R01 TKA1880R01 18.8 0.7402 0.413 18 IN2505
TPA1890R01 TMA1890R01 TKA1890R01 18.9 0.7441 0.413 18 IN2505
TPA1900R01 TMA1900R01 TKA1900R01 19.0 0.7480 0.433 19 IN2505
TPA1905R01 TMA1905R01 TKA1905R01 19.05 0.7500 0.433 19 IN2505
TPA1910R01 TMA1910R01 TKA1910R01 19.1 0.7520 0.433 19 IN2505
TPA1920R01 TMA1920R01 TKA1920R01 19.2 0.7559 0.433 19 IN2505
TPA1930R01 TMA1930R01 TKA1930R01 19.3 0.7598 0.433 19 IN2505
TPA1940R01 TMA1940R01 TKA1940R01 19.4 0.7638 0.433 19 IN2505
TPA1950R01 TMA1950R01 TKA1950R01 19.5 0.7677 0.433 19 IN2505
TPA1960R01 TMA1960R01 TKA1960R01 19.6 0.7717 0.433 19 IN2505
TPA1970R01 TMA1970R01 TKA1970R01 19.7 0.7756 0.433 19 IN2505
TPA1980R01 TMA1980R01 TKA1980R01 19.8 0.7795 0.433 19 IN2505
TPA1990R01 TMA1990R01 TKA1990R01 19.9 0.7835 0.433 19 IN2505
TPA2000R01 TMA2000R01 TKA2000R01 20.0 0.7874 0.344 20 IN2505
TPA2010R01 TMA2010R01 TKA2010R01 20.1 0.7913 0.344 20 IN2505
TPA2020R01 TMA2020R01 TKA2020R01 20.2 0.7953 0.344 20 IN2505
TPA2030R01 TMA2030R01 TKA2030R01 20.3 0.7992 0.344 20 IN2505
TPA2040R01 TMA2040R01 TKA2040R01 20.4 0.8031 0.344 20 IN2505
TPA2050R01 TMA2050R01 TKA2050R01 20.5 0.8071 0.344 20 IN2505
TPA2060R01 TMA2060R01 TKA2060R01 20.6 0.8110 0.344 20 IN2505
TPA2070R01 TMA2070R01 TKA2070R01 20.7 0.8150 0.344 20 IN2505
TPA2080R01 TMA2080R01 TKA2080R01 20.8 0.8189 0.344 20 IN2505
TPA2090R01 TMA2090R01 TKA2090R01 20.9 0.8228 0.344 20 IN2505
TPA2100R01 TMA2100R01 TKA2100R01 21.0 0.8268 0.366 21 IN2505
TPA2110R01 TMA2110R01 TKA2110R01 21.1 0.8307 0.366 21 IN2505
TPA2120R01 TMA2120R01 TKA2120R01 21.2 0.8346 0.366 21 IN2505
TPA2130R01 TMA2130R01 TKA2130R01 21.3 0.8386 0.366 21 IN2505
TPA2140R01 TMA2140R01 TKA2140R01 21.4 0.8425 0.366 21 IN2505
TPA2150R01 TMA2150R01 TKA2150R01 21.5 0.8465 0.366 21 IN2505
TPA2160R01 TMA2160R01 TKA2160R01 21.6 0.8504 0.366 21 IN2505
TPA2170R01 TMA2170R01 TKA2170R01 21.7 0.8543 0.366 21 IN2505
TPA2180R01 TMA2180R01 TKA2180R01 21.8 0.8583 0.366 21 IN2505
TPA2190R01 TMA2190R01 TKA2190R01 21.9 0.8622 0.366 21 IN2505
TPA2200R01 TMA2200R01 TKA2200R01 22.0 0.8661 0.390 22 IN2505
TPA2210R01 TMA2210R01 TKA2210R01 22.1 0.8701 0.390 22 IN2505
TPA2220R01 TMA2220R01 TKA2220R01 22.2 0.8740 0.390 22 IN2505
TPA2222R01 TMA2222R01 TKA2222R01 22.22 0.8750 0.390 22 IN2505
TPA2230R01 TMA2230R01 TKA2230R01 22.3 0.8780 0.390 22 IN2505
TPA2240R01 TMA2240R01 TKA2240R01 22.4 0.8819 0.390 22 IN2505
269
TIPS
“P” Geometry “M” Geometry “K” Geometry (D) Diameter S Dim Pocket
Steel Stainless Steel Cast Iron (mm) (inch) (inch) Size Grade
D1 D2
L3
L2 L4
L1
GOLD TWIST - CYLINDRICAL SHANK
D1 D2 D3
L3
L2 L4
L1
GOLD TWIST - WELDON SHANK - SHORTER
D1 D2 D3
L3
L2 L4
L1
GOLD TWIST - WELDON SHANK - LONGER
D
S
140º
GOLD TWIST - TIP
TPA2250R01 TMA2250R01 TKA2250R01 22.5 0.8858 0.390 22 IN2505
TPA2260R01 TMA2260R01 TKA2260R01 22.6 0.8898 0.390 22 IN2505
TPA2270R01 TMA2270R01 TKA2270R01 22.7 0.8937 0.390 22 IN2505
TPA2280R01 TMA2280R01 TKA2280R01 22.8 0.8976 0.390 22 IN2505
TPA2290R01 TMA2290R01 TKA2290R01 22.9 0.9016 0.390 22 IN2505
TPA2300R01 TMA2300R01 TKA2300R01 23.0 0.9055 0.413 23 IN2505
TPA2310R01 TMA2310R01 TKA2310R01 23.1 0.9094 0.413 23 IN2505
TPA2320R01 TMA2320R01 TKA2320R01 23.2 0.9134 0.413 23 IN2505
TPA2330R01 TMA2330R01 TKA2330R01 23.3 0.9173 0.413 23 IN2505
TPA2340R01 TMA2340R01 TKA2340R01 23.4 0.9213 0.413 23 IN2505
TPA2350R01 TMA2350R01 TKA2350R01 23.5 0.9252 0.413 23 IN2505
TPA2360R01 TMA2360R01 TKA2360R01 23.6 0.9291 0.413 23 IN2505
TPA2370R01 TMA2370R01 TKA2370R01 23.7 0.9331 0.413 23 IN2505
TPA2380R01 TMA2380R01 TKA2380R01 23.8 0.9370 0.413 23 IN2505
TPA2390R01 TMA2390R01 TKA2390R01 23.9 0.9409 0.413 23 IN2505
TPA2400R01 TMA2400R01 TKA2400R01 24.0 0.9449 0.433 24 IN2505
TPA2410R01 TMA2410R01 TKA2410R01 24.1 0.9488 0.433 24 IN2505
TPA2420R01 TMA2420R01 TKA2420R01 24.2 0.9528 0.433 24 IN2505
TPA2430R01 TMA2430R01 TKA2430R01 24.3 0.9567 0.433 24 IN2505
TPA2440R01 TMA2440R01 TKA2440R01 24.4 0.9606 0.433 24 IN2505
TPA2450R01 TMA2450R01 TKA2450R01 24.5 0.9646 0.433 24 IN2505
TPA2460R01 TMA2460R01 TKA2460R01 24.6 3.9685 0.433 24 IN2505
TPA2470R01 TMA2470R01 TKA2470R01 24.7 0.9724 0.433 24 IN2505
TPA2480R01 TMA2480R01 TKA2480R01 24.8 0.9764 0.433 24 IN2505
TPA2490R01 TMA2490R01 TKA2490R01 24.9 0.9803 0.433 24 IN2505
TPA2500R01 TMA2500R01 TKA2500R01 25.0 0.9843 0.433 25 IN2505
TPA2510R01 TMA2510R01 TKA2510R01 25.1 0.9882 0.433 25 IN2505
TPA2520R01 TMA2520R01 TKA2520R01 25.2 0.9921 0.433 25 IN2505
TPA2530R01 TMA2530R01 TKA2530R01 25.3 0.9961 0.433 25 IN2505
TPA2540R01 TMA2540R01 TKA2540R01 25.4 1.0000 0.433 25 IN2505
TPA2550R01 TMA2550R01 TKA2550R01 25.5 1.0039 0.433 25 IN2505
TPA2560R01 TMA2560R01 TKA2560R01 25.6 1.0079 0.433 25 IN2505
TPA2570R01 TMA2570R01 TKA2570R01 25.7 1.0118 0.433 25 IN2505
TPA2580R01 TMA2580R01 TKA2580R01 25.8 1.0157 0.433 25 IN2505
TPA2590R01 TMA2590R01 TKA2590R01 25.9 1.0197 0.433 25 IN2505
* Aluminum geometry available as a special: TNA designation
270
SET UP (DRILLING TIP MOUNTING PROCEDURE)
1. Clean the pocket and put oil 2. Mount the drill tip on the pocket
3. Insert key into the slots on tip 4. Tighten the tip by rotating the key CW
INDICATION OF HEAD WEAR
Vibration Noise
Drastically Increases
Ra
Surface Finish Declines
Ø < D nominal - .0012”
D nominal
Diameter Change
Power Restriction
Wear Limit
(1)
New drilling head
(2)
Worn-out drilling head
Power RestrictionWear Limit
(1)
New drilling head
(2)
Worn-out drilling head
Px.1.25(2)
10 12 14 16 20
8
10
12
14
16
3 X D
5 X D
8 X D
10 12 14 16 18 20
30
20
10
5
Drill Diameter D (mm)
● SUMOCH AM drills can be used on sloped surfaces up to 6°. When drilling sloped
surfaces of more than 6°, reduce feed by 30-50% during penetration of up to 5 mm depth; or use
a spot or pre-hole drill to avoid drill deviation or poor drill performance.
flow
rate
P(1)
Ø > D nominal + .006”
Ra
Surface Finish Declines
Ø < D nominal - .0012”
D nominal
Diameter Change
Power RestrictionWear Limit
(1)
New drilling head
(2)
Worn-out drilling head
Power RestrictionWear Limit
(1)
New drilling head
(2)
Worn-out drilling head
Px.1.25(2)
10 12 14 16 20
8
10
12
14
16
3 X D
5 X D
8 X D
10 12 14 16 18 20
30
20
10
5
Drill Diameter D (mm)
● SUMOCH AM drills can be used on sloped surfaces up to 6°. When drilling sloped
surfaces of more than 6°, reduce feed by 30-50% during penetration of up to 5 mm depth; or use
a spot or pre-hole drill to avoid drill deviation or poor drill performance.
flow
rate
P(1)
Ø > D nominal + .006”
Ra
Surface Finish Declines
Ø < D nominal - .0012”
D nominal
Diameter Change
Power Restriction
Wear Limit
(1)
New drilling head
(2)
Worn-out drilling head
Power RestrictionWear Limit
(1)
New drilling head
(2)
Worn-out drilling head
Px.1.25(2)
10 12 14 16 20
8
10
12
14
16
3 X D
5 X D
8 X D
10 12 14 16 18 20
30
20
10
5
Drill Diameter D (mm)
● SUMOCH AM drills can be used on sloped surfaces up to 6°. When drilling sloped
surfaces of more than 6°, reduce feed by 30-50% during penetration of up to 5 mm depth; or use
a spot or pre-hole drill to avoid drill deviation or poor drill performance.
flow
rate
P(1)
Ø > D nominal + .006”
Ra
Surface Finish Declines
Ø < D nominal - .0012”
D nominal
Diameter Change
Power RestrictionWear Limit
(1)
New drilling head
(2)
Worn-out drilling head
Power RestrictionWear Limit
(1)
New drilling head
(2)
Worn-out drilling head
Px.1.25(2)
10 12 14 16 20
8
10
12
14
16
3 X D
5 X D
8 X D
10 12 14 16 18 20
30
20
10
5
Drill Diameter D (mm)
● SUMOCH AM drills can be used on sloped surfaces up to 6°. When drilling sloped
surfaces of more than 6°, reduce feed by 30-50% during penetration of up to 5 mm depth; or use
a spot or pre-hole drill to avoid drill deviation or poor drill performance.
flow
rate
P(1)
Ø > D nominal + .006”
.008-.012
271
Rotational runout
Max’ .0008"
Stationary runout
Max’ .0008"
Inclined surface Cross hole Interrupted cutting
Internal External (Up to
2xD
)Dry
MAXIMUM RUNOUT
DRILLING LIMITATION
COOLANT RECOMMENDATIONS
RECOMMENDED PILOTING PROCEDURE FOR 8XD OR 12XD
1. Prior to using 8xD or 12xD drills, it is recommended to drill pilot holes from 0.5xD~1.5xD using
a short drill ( 1.5xD holder is recommended).
2. Approach the pre-hole at reduced speed and feed until 2~5mm from it’s bottom depth.
3. Increase up to recommended speed and maintain feed rate for 2~3 seconds applying coolant.
4. Start drilling at the recommended feed rate.
272
ISO Material Condition
Tensile
Strength
Rm
(N/mm²)
Hardness
(HB)
Matl
No.
Cutting Speed
Vc (SFM)
Feed vs Drill Diameter
D=
7-9.9mm
(.275-.390")
D=
10-11.9mm
(.394-.469")
D=
12-13.9mm
(.472-.547")
D=
14-15.9mm
(.551-.626")
D=
16-19.9mm
(.630-.783")
D=
20-25.9mm
(.787-1.019")
IPR (inches/rev)
P
Non-alloy steel <0.25% C
& cast steel, > = 0.25% C
free cutting <0.55% C
steel > = 0.55% C
Annealed 420 125 1 260-360-460
.005 .007 .009 .006 .008 .011 .007 .009 .012 .008 .011 .014 .010 .014 .018 .010 .014 .018
Annealed 650 190 2 260-345-430
Quenched & Tempered 850 250 3 260-330-400
Annealed 750 220 4 230-295-360
Quenched & Tempered 1000 300 5 165-230-300
Low alloy steel & cast steek
(less than 5% alloying
elements)
Annealed 600 200 6 230-315-400
.005 .007 .010 .006 .008 .011 .006 .009 .013 .007 .010 .014 .009 .012 .016 .010 .014 .018
Quenched & Tempered
930 275 7 230-295-360
1000 300 8 165-230-300
1200 350 9 135-180-230
High alloy steel, cast steel, &
tool steel
Annealed 680 200 10 165-230-300 .005 .006 .008 .005 .006 .007 .006 .008 .010 .007 .009 .011 .008 .010 .012 .009 .011 .013
Quenched & Tempered 1100 325 11 130-200-265
MStainless steel & cast
stainless steel
Ferritic/martensitic 680 200 12 130-180-230
.004 .005 .006 .005 .006 .007 .006 .007 .008 .006 .008 .009 .006 .008 .010 .007 .009 .012Martensitic 820 240 13 130-180-230
Austenitic 600 180 14 100-165-230
K
GreyCast Iron
(GG)
Ferritic 160 15 300-410-525
.006 .009
.012 .008 .011 .014 .010 .013 .016 .012 .015 .018 .014 .018 .022 .014 .018 .024
Pearlitic 250 16 265-360-460
Cast Iron Nodular
(GGG)
Ferritic 180 17 300-450-600
Pearlitic 260 18 265-360-460
Malleable Cast Iron Ferritic 130 19 300-410-525
Pearlitic 230 20 265-360-460
N
Aluminum - wrought alloy Not cureable 60 21 300-510-725
.008 .011 .014 .010 .013 .016 .012 .015 .018 .014 .017 .020 .016 .020 .024 .018 .022 .028
Cured 100 22 300-510-725
Aluminum - <=12% Si
cast, alloyed ______
>12% Si
Not cureable 75 23 300-510-725
Cured 90 24 300-510-725
High temperature 130 25 265-400-525
> 1% Pb
Copper alloys
Free cutting 110 26 300-510-725
Brass 90 27 300-510-725
Electrolitic copper 100 28 300-510-725
Non-metallic Duro & fiber plastics 29 - -
-
-
-
-
-
-
-
-
-
Hard rubber 30 -
S
Fe based
High temp alloys ______
Ni or Co
based
Annealed 200 31 100-150-200
.002 .003 .004 .003 .004 .005 .004 .005 .006 .005 .006 .007 .005 .006 .008 .006 .007 .009
Cured 280 32 70-115-165
Annealed 250 33 70-115-165
Cured 350 34 70-115-165
Cast 320 35 70-115-165
Titanium, Ti alloys Rm 400 36 70-115-165 .002 .004 .005 .003 .004 .006 .004 .006 .007 .005 .007 .008 .006 .007 .009 .006 .008 .010
Alpha+beta alloys cured Rm 1050 37 70-115-165
H
Hardened steel Hardened 55 HRC 38 70-115-165 .002 .004 .005 .003 .004 .006 .004 .006 .007 .005 .007 .008 .006 .007 .009 .006 .008 .010
Hardened 60 HRC 39 70-115-165
Chilled cast iron Cast 400 40 - - - - - -
Cast iron nodular Hardened 55 HRC 41 - - - - - -
* Feed Rates are based on Two Effective - DO NOT DOUBLE.
273
AN ECONOMICAL DRILL/CHAMFER COMBO
SOLUTION FOR INCH AND METRIC TAP SIZES
Drill Body Features
• Cost effective solution that replaces the high cost of special solid
carbide step drills
• A twisted through coolant channel for smooth chip evacuation &
high penetration rates
• Two symmetrically designed standard chamfering inserts firmly
seated for optimal performance via balanced cutting
• Eliminates the need for solid carbide drill regrinding
Insert Features
• Widely capable KOMT insert is designed for both chamfering and
countersinking
• Indexable inserts include two cutting edges for optimum chip control
• Capable of machining a wide range of workpiece materials
• Indexable inserts mean economy and flexibility over a wide range
of applications
METRIC BODIES
TC0850026JCR01 M10 .335 (8.5mm) .610 1.024 1.20 1.96 .472 (12.0mm) .630 3.73 8.5
TC1020030JDR01 M12 .402 (10.2mm) .669 1.181 1.36 2.13 .630 (16.0mm) .787 4.02 10
TC1200035JDR01 M14 .472 (12.0mm) .748 1.378 1.56 2.40 .630 (16.0mm) .787 4.29 12
TC1400039JER01 M16 .551 (14.0mm) .827 1.535 1.71 2.72 .787 (20.0mm) .984 4.69 14
TC1750042JER01 M20 .689 (17.5mm) .965 1.653 1.83 2.83 .787 (20.0mm) 1.062 4.80 17
TC2100048JFR01 M24 .827 (21.0mm) 1.102 1.890 2.07 3.15 .984 (25.0mm) 1.259 5.35 21
D4D2
L3
L2
D3 45°
L1
D1
L4
BODY
Dimensions (inch) Pocket
SizeThread D1 D3 L1 L2 L3 D2 D4 L4
274
TC0790025B9R01 3/8 UNC .311 (7.9mm) .590 1.000 1.18 1.97 .500 (12.7mm) .630 3.74 7.5
TC0850025B9R01 3/8 UNF .335 (8.5mm) .610 1.000 1.18 2.01 .500 (12.7mm) .630 3.78 8.5
TC0940026B9R01 7/16 UNC .370 (9.4mm) .650 1.059 1.24 2.13 .500 (12.7mm) .709 3.90 9, 9.5
TC0990026B9R01 7/16 UNF .390 (9.9mm) .669 1.059 1.24 2.13 .500 (12.7mm) .709 3.90 9
TC1080026C0R01 1/2 UNC .425 (10.8mm) .709 1.059 1.24 2.17 .625 (15.88mm) .787 4.06 10.5
TC1150026C0R01 1/2 UNF .453 (11.5mm) .728 1.059 1.24 2.20 .625 (15.88mm) .787 4.09 11.5
TC1230026C0R01 9/16 UNC .484 (12.3mm) .768 1.059 1.24 2.24 .625 (15.88mm) .866 4.13 12
TC1300026C0R01 9/16 UNF .512 (13.0mm) .787 1.059 1.24 2.28 .625 (15.88mm) .866 4.17 13
TC137003018R01 5/8 UNC .539 (13.7mm) .807 1.201 1.38 2.40 .750 (19.05mm) .984 4.37 13.5
TC146003018R01 5/8 UNF .575 (14.6mm) .827 1.201 1.38 2.44 .750 (19.05mm) .984 4.41 14.5
TC167003518R01 3/4 UNC .658 (16.7mm) .925 1.402 1.58 2.76 .750 (19.05mm) .984 4.73 16
TC175003518R01 3/4 UNF .689 (17.5mm) .965 1.402 1.58 2.83 .750 (19.05mm) .984 4.80 17
TC1950041C8R01 7/8 UNC .768 (19.5mm) 1.043 1.650 1.83 3.15 1.000 (25.4mm) 1.260 5.35 19
TC2050041C8R01 7/8 UNF .807 (20.5mm) 1.083 1.650 1.83 3.23 1.000 (25.4mm) 1.260 5.43 20
D4D2
L3
L2
D3 45°
L1
D1
L4
Designation W L S t
AOMT 060204-C45 4.5 5.66 2.16 1.96
Front view
Scale: 10:1
Section view A-A
Scale: 10:1
Isometric view
Scale: 10:1
W
S
L
t
45.5º
IN2005, IN2505
INCH BODIES
INSERT
BODY
Dimensions (inch) Pocket
SizeThread D1 D3 L1 L2 L3 D2 D4 L4
KOMT050104R .177 .223 .085 .077 TS220461 TD7P
DESIGNATION
Dimensions (inch)
W L S t
WrenchScrew
275
NEW GENERATION OF INDEXABLE DRILL
• 4 cornered economical insert design.
• Grade IN2505 can be used for both inboard and outboard pockets.
• Improved machinability due to ideally configured cutting edge.
• Applicable to most materials including low carbon and mild steel.
• Twisted coolant design provides for excellent chip evacuation and better hole quality.
• Enhanced insert durability with new grade (IN2505).
• New extended length shank (R02).
IN2505 (PVD) - GENERAL PURPOSE
• Sub-micron grade with high hardness and toughness
• New Multi-layered coating for higher chipping resistance
• Post-coat surface treatment improves chipping resistance
and reduces cutting forces
• First choice for general applications
IN6505 (CVD) - STEEL APPLICATION
• Multi-layered CVD coating along with post
coat surface treatment provides excellent wear
resistance and improves chipping resistance
• Peripheral (Outboard) pocket only
IN1030 (PVD) - CAST IRON, STAINLESS, TITANIUM
• Tough, slower speed applications
• More forgiving when machine rigidity is an issue.
- Allows two set screw contact for lathe applications.
- Cut-off notch added for ease of shortening in rotating applications, if necessary.
R02
R01
276
QR0143029N5R02 14.3 0.563
1.00 1.26
1.13 2.13 5.28 3.16
SOMT050204SK SM20-043-00 TD 6P PF-0012
QR0150030N5R02 15.0 0.591 1.19 2.24 5.39 3.16
QR0159032N5R02 15.9 0.626 1.25 2.36 5.51 3.16
QR0167033N5R02 16.7 0.658 1.31 2.44 5.59 3.16
SOMT060204SK TS 22052I/HG-P TD 7P PF-0012
QR0175035N5R02 17.5 0.689 1.38 2.56 5.71 3.16
QR0183037N5R02 18.3 0.721 1.44 2.56 5.71 3.16
QR0191038N5R02 19.1 0.750 1.50 2.64 5.79 3.16
QR0198040N5R02 19.8 0.781 1.56 2.80 5.94 3.16
SOMT070306SK TS 22052I/HG-P TD 7P PF-0012
QR0206041N5R02 20.6 0.813 1.63 2.87 6.02 3.16
QR0214042N5R02 21.4 0.843 1.69 2.95 6.10 3.16
QR0222044N5R02 22.2 0.875 1.75 2.95 6.10 3.16
QR0230046N6R02 23.0 0.906
1.25 1.77
1.81 3.19 6.34 3.16
SOMT08T306SK SO 25065I DS-T07S PF-0013
QR0238048N6R02 23.8 0.938 1.88 3.31 6.46 3.16
QR0246049N6R02 24.6 0.969 1.94 3.43 6.57 3.16
QR0250050N5R02 25.0 0.984 1.97 3.43 6.58 3.16
QR0254051N6R02 25.4 1.000 2.00 3.50 6.65 3.16
QR0262052N6R02 26.2 1.031 2.06 3.50 6.65 3.16
QR0270054N6R02 27.0 1.063
1.25 1.77
2.13 3.58 6.73 3.16
SOMT09T306SK SM35-088-60 TD 10 PF-0013
QR0278056N6R02 27.8 1.094 2.19 3.70 6.85 3.16
QR0286058N6R02 28.6 1.125 2.25 3.78 6.93 3.16
QR0294058N6R02 29.4 1.156 2.31 3.98 7.13 3.16
QR0302060N6R02 30.2 1.187 2.37 3.98 7.13 3.16
QR0310062N6R02 31.0 1.219 2.44 4.09 7.24 3.16
QR0318063N6R02 31.8 1.250
1.25 1.77
2.50 4.17 7.32 3.16
SOMT11T308SK SM35-088-60 TD 10 PF-0013
QR0325065N6R02 32.5 1.281 2.56 4.29 7.44 3.16
QR0333067N6R02 33.3 1.312 2.62 4.29 7.44 3.16
QR0341068N6R02 34.1 1.343 2.69 4.37 7.52 3.16
QR0349070N6R02 34.9 1.375 2.75 4.49 7.64 3.16
QR0357071N6R02 35.7 1.406 2.81 4.61 7.76 3.16
QR0365073N6R02 36.5 1.437
1.25 2.16
2.87 4.72 7.87 3.16
SOMT130408SK SE02-82 TD 15 PF-0013
QR0373075N6R02 37.3 1.468 2.94 4.72 7.87 3.16
QR0381076N6R02 38.1 1.500 3.00 4.84 7.99 3.16
QR0389078N6R02 38.9 1.531 3.06 4.92 8.07 3.16
QR0397079N6R02 39.7 1.562 3.12 5.04 8.19 3.16
QR0405081N6R02 40.5 1.594 3.12 5.16 8.31 3.16
QR0413083N6R02 41.3 1.625 3.25 5.16 8.31 3.16
QR0428086N7R02 42.8 1.687 3.37 5.35 8.50 3.16
QR0437087N7R02 43.7 1.719
1.50 2.36
3.44 5.43 8.58 3.16
SOMT150510SK SM50-113-20 TD 20 PF-0013
QR0445089N7R02 44.5 1.750 3.50 5.59 8.74 3.16
QR0452090N7R02 45.2 1.781 3.56 5.59 8.74 3.16
QR0460092N7R02 46.0 1.813 3.63 5.71 8.86 3.16
QR0476095N7R02 47.6 1.875 3.75 5.91 9.06 3.16
QR0492098N7R02 49.2 1.937 3.87 5.98 9.13 3.16
QR0500100N7R02 50.0 1.969 3.94 6.10 9.25 3.16
QR0508102N7R02 50.8 2.000 4.00 6.22 9.37 3.16
QR SERIES INDEXABLE DRILL
2xD Bodies Dimensions (inch)
Insert Screw Torx Plug
Drill Number D1
(mm)
D1
(inch)
D2
Shank
Dia
D3
Fig
Dia
L1
Max.
DOC
L2
Ext From
Holder
L3
OAL
L4
Shank
Lgth
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
* Standard shank (R01) will be phased out and replaced by R02.
Brass Coolant Plugs, PF-0012 & PF-0013, are sold separately.
D1
L3
L1
L2 L4
D2 D3
277
QR SERIES INDEXABLE DRILL
3xD Bodies Dimensions (inch)
Insert Screw Torx Plug
Drill Number D1
(mm)
D1
(inch)
D2
Shank
Dia
D3
Fig
Dia
L1
Max.
DOC
L2
Ext From
Holder
L3
OAL
L4
Shank
Lgth
QR0143043N5R02 14.3 0.563
1.00 1.26
1.69 2.68 5.83 3.16
SOMT050204SK SM20-043-00 TD 6P PF-0012
QR0150045N5R02 15.0 0.591 1.78 2.83 5.98 3.16
QR0159048N5R02 15.9 0.626 1.87 2.99 6.14 3.16
QR0167050N5R02 16.7 0.658 1.97 3.11 6.26 3.16
SOMT060204SK TS 22052I/HG-P TD 7P PF-0012
QR0175053N5R02 17.5 0.689 2.06 3.27 6.42 3.16
QR0183055N5R02 18.3 0.721 2.16 3.27 6.42 3.16
QR0191057N5R02 19.1 0.750 2.25 3.39 6.54 3.16
QR0198059N5R02 19.8 0.781 2.34 3.58 6.73 3.16
SOMT070306SK TS 22052I/HG-P TP 7P PF-0012
QR0206062N5R02 20.6 0.813 2.44 3.70 6.85 3.16
QR0214064N5R02 21.4 0.843 2.53 3.82 6.97 3.16
QR0222067N5R02 22.2 0.875 2.63 3.82 6.97 3.16
QR0230069N6R02 23.0 0.906
1.25 1.77
2.72 4.09 7.24 3.16
SOMT08T306SK SO 25065I DS-T07S PF-0013
QR0238071N6R02 23.8 0.938 2.81 4.25 7.40 3.16
QR0246074N6R02 24.6 0.969 2.91 4.41 7.56 3.16
QR0250075N5R02 25.0 0.984 2.95 4.41 7.56 3.16
QR0254076N6R02 25.4 1.000 3.00 4.53 7.68 3.16
QR0262079N6R02 26.2 1.031 3.09 4.53 7.68 3.16
QR0270081N6R02 27.0 1.063
1.25 1.77
3.19 4.65 7.80 3.16
SOMT09T306SK SM35-088-60 TD 10 PF-0013
QR0278083N6R02 27.8 1.094 3.28 4.80 7.95 3.16
QR0286086N6R02 28.6 1.125 3.38 4.92 8.07 3.16
QR0294088N6R02 29.4 1.156 3.47 5.16 8.30 3.16
QR0302090N6R02 30.2 1.187 3.56 5.16 8.30 3.16
QR0310093N6R02 31.0 1.219 3.66 5.31 8.46 3.16
QR0318095N6R02 31.8 1.250
1.25 1.77
3.75 5.43 8.58 3.16
SOMT11T308SK SM35-088-60 TD 10 PF-0013
QR0325098N6R02 32.5 1.281 3.84 5.59 8.74 3.16
QR0333100N6R02 33.3 1.312 3.94 5.59 8.74 3.16
QR0341102N6R02 34.1 1.343 4.03 5.71 8.86 3.16
QR0349105N6R02 34.9 1.375 4.13 5.87 9.02 3.16
QR0357107N6R02 35.7 1.406 4.22 6.02 9.17 3.16
QR0365110N6R02 36.5 1.437
1.25 2.16
4.31 6.18 9.33 3.16
SOMT130408SK SE02-82 TD 15 PF-0013
QR0373112N6R02 37.3 1.468 4.41 6.18 9.33 3.16
QR0381114N6R02 38.1 1.500 4.50 6.34 9.49 3.16
QR0389117N6R02 38.9 1.531 4.59 6.46 9.61 3.16
QR0397119N6R02 39.7 1.562 4.69 6.61 9.76 3.16
QR0405122N6R02 40.5 1.594 4.69 6.77 9.92 3.16
QR0413124N6R02 41.3 1.625 4.87 6.77 9.92 3.16
QR0428128N7R02 42.8 1.687
1.50 2.36
5.06 7.05 10.20 3.16
SOMT150510SK SM50-113-20 TD 20 PF-0013
QR0437131N7R02 43.7 1.719 1.50 2.36 5.16 7.17
QR0445134N7R02 44.5 1.750 5.25 7.36 10.51 3.16
QR0452136N7R02 45.2 1.781 5.34 7.36 10.51 3.16
QR0460138N7R02 46.0 1.813 5.44 7.52 10.67 3.16
QR0476143N7R02 47.6 1.875 5.63 7.80 10.94 3.16
QR0492148N7R02 49.2 1.937 5.81 7.91 11.06 3.16
QR0500150N7R02 50.0 1.969 5.91 8.07 11.22 3.16
QR0508152N7R02 50.8 2.000 6.00 8.23 11.38 3.16
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
* Standard shank (R01) will be phased out and replaced by R02.
Brass Coolant Plugs, PF-0012 & PF-0013, are sold separately.
D1
L3
L1
L2
D2 D3
L4
278
QR SERIES INDEXABLE DRILL
4xD Bodies Dimensions (inch)
Insert Screw Torx Plug
Drill Number D1
(mm)
D1
(inch)
D2
Shank
Dia
D3
Fig
Dia
L1
Max.
DOC
L2
Ext From
Holder
L3
OAL
L4
Shank
Lgth
QR0143057N5R02 14.3 0.563
1.00 1.26
2.25 3.23 6.38 3.16
SOMT050204SK SM20-043-00 TD 6P PF-0012
QR0150060N5R02 15.0 0.591 2.37 3.43 6.57 3.16
QR0159064N5R02 15.9 0.626 2.50 3.62 6.77 3.16
QR0167067N5R02 16.7 0.658 2.63 3.78 6.93 3.16
SOMT060204SK TS 22052I/HG-P TD 7P PF-0012
QR0175070N5R02 17.5 0.689 2.75 3.98 7.13 3.16
QR0183073N5R02 18.3 0.721 2.87 3.98 7.13 3.16
QR0191076N5R02 19.1 0.750 3.00 4.13 7.28 3.16
QR0198079N5R02 19.8 0.781 3.13 4.37 7.52 3.16
SOMT070306SK TS 22052I/HG-P TP 7P PF-0012
QR0206082N5R02 20.6 0.813 3.25 4.53 7.68 3.16
QR0214086N5R02 21.4 0.843 3.37 4.69 7.83 3.16
QR0222089N5R02 22.2 0.875 3.50 4.69 7.83 3.16
QR0230092N6R02 23.0 0.906
1.25 1.77
3.62 5.00 8.15 3.16
SOMT08T306SK SO 25065I DS-T07S PF-0013
QR0238095N6R02 23.8 0.938 3.75 5.20 8.35 3.16
QR0246098N6R02 24.6 0.969 3.87 5.39 8.54 3.16
QR0250100N5R02 25.0 0.984 3.94 5.39 8.54 3.16
QR0254102N6R02 25.4 1.000 4.00 5.55 8.70 3.16
QR0262105N6R02 26.2 1.031 4.13 5.55 8.70 3.16
QR0270108N6R02 27.0 1.063
1.25 1.77
4.25 5.71 8.86 3.16
SOMT09T306SK SM35-088-60 TD 10 PF-0013
QR0278111N6R02 27.8 1.094 4.38 5.91 9.06 3.16
QR0286114N6R02 28.6 1.125 4.50 6.06 9.21 3.16
QR0294118N6R02 29.4 1.156 4.62 6.34 9.49 3.16
QR0302120N6R02 30.2 1.187 4.75 6.34 9.49 3.16
QR0310124N6R02 31.0 1.219 4.87 6.54 9.69 3.16
QR0318127N6R02 31.8 1.250
1.25 1.77
5.00 6.69 9.84 3.16
SOMT11T308SK SM35-088-60 TD 10 PF-0013
QR0325130N6R02 32.5 1.281 5.13 6.89 10.04 3.16
QR0333133N6R02 33.3 1.312 5.25 6.89 10.04 3.16
QR0341136N6R02 34.1 1.343 5.37 7.05 10.20 3.16
QR0349140N6R02 34.9 1.375 5.50 7.24 10.39 3.16
QR0357143N6R02 35.7 1.406 5.62 7.44 10.59 3.16
QR0365146N6R02 36.5 1.437
1.25 2.16
5.75 7.64 10.79 3.16
SOMT130408SK SE02-82 TD 15 PF-0013
QR0373149N6R02 37.3 1.468 5.87 7.64 10.79 3.16
QR0381152N6R02 38.1 1.500 6.00 7.83 10.98 3.16
QR0389156N6R02 38.9 1.531 6.13 7.99 11.14 3.16
QR0397159N6R02 39.7 1.562 6.25 8.19 11.34 3.16
QR0405162N6R02 40.5 1.594 6.25 8.39 11.54 3.16
QR0413165N6R02 41.3 1.625 6.50 8.39 11.54 3.16
QR0428171N7R02 42.8 1.687
1.50 2.36
6.75 8.74 11.89 3.16
SOMT150510SK SM50-113-20 TD 20 PF-0013
QR0437175N7R02 43.7 1.719 1.50 2.36 6.87 8.90
QR0445178N7R02 44.5 1.750 7.00 9.13 12.28 3.16
QR0452181N7R02 45.2 1.781 7.13 9.13 12.28 3.16
QR0460184N7R02 46.0 1.813 7.25 9.33 12.48 3.16
QR0476190N7R02 47.6 1.875 7.50 9.69 12.83 3.16
QR0492197N7R02 49.2 1.937 7.75 9.84 12.99 3.16
QR0500200N7R02 50.0 1.969 7.87 10.04 13.19 3.16
QR0508203N7R02 50.8 2.000 8.00 10.24 13.39 3.16
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
* Standard shank (R01) will be phased out and replaced by R02.
Brass Coolant Plugs, PF-0012 & PF-0013, are sold separately.
D1 D2 D3
L3
L1
L2
L4
279
QR SERIES INDEXABLE DRILL
5xD Bodies Dimensions (inch)
Insert Screw Torx Plug
Drill Number D1
(mm)
D1
(inch)
D2
Shank
Dia
D3
Fig
Dia
L1
Max.
DOC
L2
Ext From
Holder
L3
OAL
L4
Shank
Lgth
QR0143072N5R02 14.3 0.563
1.00 1.26
2.81 3.78 6.94 3.16
SOMT050204SK SM20-043-00 TD 6P PF-0012
QR0150075N5R02 15.0 0.591 2.96 4.02 7.17 3.16
QR0159080N5R02 15.9 0.626 3.13 4.25 7.40 3.16
QR0167083N5R02 16.7 0.658 3.29 4.45 7.60 3.16
SOMT060204SK TS 22052I/HG-P TD 7P PF-0012
QR0175087N5R02 17.5 0.689 3.44 4.69 7.84 3.16
QR0183091N5R02 18.3 0.721 3.59 4.69 7.84 3.16
QR0191095N5R02 19.1 0.750 3.75 4.88 8.03 3.16
QR0198099N5R02 19.8 0.781 3.91 5.16 8.31 3.16
SOMT070306SK TS 22052I/HG-P TP 7P PF-0012
QR0206103N5R02 20.6 0.813 4.07 5.35 8.50 3.16
QR0214107N5R02 21.4 0.843 4.22 5.55 8.70 3.16
QR0222111N5R02 22.2 0.875 4.38 5.55 8.70 3.16
QR0230115N6R02 23.0 0.906
1.25 1.77
4.53 5.91 9.06 3.16
SOMT08T306SK SO 25065I DS-T07S PF-0013
QR0238119N6R02 23.8 0.938 4.69 6.14 9.29 3.16
QR0246123N6R02 24.6 0.969 4.85 6.38 9.53 3.16
QR0250125N5R02 25.0 0.984 4.85 6.38 9.53 3.16
QR0254127N6R02 25.4 1.000 5.00 6.57 9.72 3.16
QR0262131N6R02 26.2 1.031 5.16 6.57 9.72 3.16
QR0270135N6R02 27.0 1.063
1.25 1.77
5.31 6.77 9.92 3.16
SOMT09T306SK SM35-088-60 TD 10 PF-0013
QR0278139N6R02 27.8 1.094 5.47 7.01 10.15 3.16
QR0286143N6R02 28.6 1.125 5.63 7.20 10.34 3.16
QR0294147N6R02 29.4 1.156 5.78 7.52 10.64 3.16
QR0302151N6R02 30.2 1.187 5.94 7.52 10.68 3.16
QR0310155N6R02 31.0 1.219 6.09 7.76 10.90 3.16
QR0318159N6R02 31.8 1.250
1.25 1.77
6.25 7.95 11.09 3.16
SOMT11T308SK SM35-088-60 TD 10 PF-0013
QR0325163N6R02 32.5 1.281 6.41 8.19 11.32 3.16
QR0333167N6R02 33.3 1.312 6.56 8.19 11.35 3.16
QR0341171N6R02 34.1 1.343 6.72 8.39 11.54 3.16
QR0349175N6R02 34.9 1.375 6.88 8.62 11.77 3.16
QR0357179N6R02 35.7 1.406 7.03 8.86 12.00 3.16
QR0365182N6R02 36.5 1.437
1.25 2.16
7.19 9.09 12.24 3.16
SOMT130408SK SE02-82 TD 15 PF-0013
QR0373186N6R02 37.3 1.468 7.34 9.09 12.24 3.16
QR0381191N6R02 38.1 1.500 7.50 9.33 12.26 3.16
QR0389194N6R02 38.9 1.531 7.66 9.53 12.67 3.16
QR0397198N6R02 39.7 1.562 7.81 9.76 12.91 3.16
QR0405202N6R02 40.5 1.594 7.81 10.00 13.15 3.16
QR0413206N6R02 41.3 1.625 8.13 10.00 13.15 3.16
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
* Standard shank (R01) will be phased out and replaced by R02.
Brass Coolant Plugs, PF-0012 & PF-0013, are sold separately.
D1
L3
L1
L2
D2 D3
L4
280
SOMT SK
d
d1
R
t
d
d1
R
t
SOMT 050204 SK 0.193 0.094 0.016 0.089 14.00mm(.5512") - 16.49mm(.6492")
SOMT 060204 SK 0.224 0.094 0.016 0.102 16.50mm(.6496") - 19.49mm(.7673")
SOMT 070306 SK 0.268 0.110 0.024 0.102 19.50mm(.7677") - 22.49mm(.8854")
SOMT 08T306 SK 0.311 0.156 0.024 0.112 22.50mm(.8858") - 26.49mm(1.0429")
SOMT 09T308 SK 0.362 0.156 0.031 0.149 26.50mm(1.0433") - 31.49mm(1.2397")
SOMT 11T308 SK 0.433 0.156 0.031 0.149 31.50mm(1.2401") - 36.99mm(1.4563")
SOMT 130408 SK 0.504 0.173 0.031 0.173 37.00mm(1.4567") - 43.49mm(1.7122")
SOMT 150510 SK 0.590 0.189 0.039 0.212 43.50mm(1.7126") - 50.00mm(1.9685")
Designation
Dimension (inch)
Tool Diameter Ranged t R d1
GRADE: IN6505
For Steel Applications
For Peripheral Pockets Only
GRADE: IN2505
For General Purpose
d
d1
R
t
GRADE: IN1030
For Cast Iron, Stainless
and Titanium Applications
All QuadTwist inserts available in Grades IN1030, IN2505 and IN6505.
281
Drill Diameter Insert Max.
Radial (X)
Max.
Dia
0.563" (14.3mm)
SOMT 050204 SK
0.015 0.593
0.594" (15.0mm) 0.013 0.620
0.626" (15.9mm) 0.011 0.648
0.657" (16.7mm)
SOMT 060204 SK
0.018 0.693
0.688" (17.5mm) 0.013 0.714
0.719" (18.3mm) 0.011 0.741
0.750" (19.1mm) 0.010 0.770
0.781" (19.8mm)
SOMT 070306 SK
0.020 0.821
0.813" (20.6mm) 0.015 0.843
0.843" (21.4mm) 0.011 0.865
0.875" (22.2mm) 0.008 0.891
0.906" (23.0mm)
SOMT 08T306 SK
0.025 0.956
0.938" (23.8mm) 0.022 0.982
0.969" (24.6mm) 0.018 1.005
0.984" (25.0mm) 0.015 1.014
1.000" (25.4mm) 0.015 1.030
1.031" (26.2mm) 0.011 1.053
1.063" (27.0mm)
SOMT 09T308 SK
0.028 1.119
1.094" (27.8mm) 0.024 1.142
1.125" (28.6mm) 0.015 1.155
1.156" (29.4mm) 0.015 1.186
1.187" (30.2mm) 0.011 1.209
1.219" (31.0mm) 0.008 1.235
1.250" (31.8mm)
SOMT 11T308 DP
0.035 1.320
1.281" (32.5mm) 0.031 1.343
1.312" (33.3mm) 0.031 1.374
1.343" (34.1mm) 0.028 1.399
1.375" (34.9mm) 0.024 1.423
1.406" (35.7mm) 0.015 1.436
Drill Diameter Insert Max.
Radial (X)
Max.
Dia
1.437" (36.5mm)
SOMT 130408 DP
0.047 1.531
1.468" (37.3mm) 0.047 1.562
1.500" (38.1mm) 0.039 1.578
1.531" (38.9mm) 0.035 1.601
1.562" (39.7mm) 0.028 1.618
1.594" (40.5mm) 0.024 1.642
1.625" (41.3mm) 0.024 1.673
1.687" (42.8mm) 0.012 1.711
1.719" (43.7mm)
SOMT 150510 DP
0.047 1.813
1.750" (44.5mm) 0.043 1.836
1.781" (45.2mm) 0.043 1.867
1.813" (46.0mm) 0.039 1.891
1.875" (47.6mm) 0.028 1.931
1.937" (49.2mm) 0.024 1.985
1.969" (50.0mm) 0.020 2.009
2.000" (50.8mm) 0.015 2.030
RADIAL ADJUSTMENT
282
①②
③
④
4 CORNERED INSERT DESIGN
283
ISO Material Condition
Tensile
Strength
Rm
(N/mm²)
Hardness
(HB)
Matl
No.
Cutting
Speed
Vc (SFM)
Feed v.s. Drill Diameter In/Rev
Drill Length 2, 3, 4xD
SOMT 05
Ø.551-.645
(inch)
SOMT 06
Ø.649-.763
(inch)
SOMT 07
Ø.767-.882
(inch)
SOMT 08
Ø.886-1.039
(inch)
SOMT 09
Ø 1.063-1.220
(inch)
SOMT 11
Ø 1.250-1.460
(inch)
SOMT 13
Ø 1.437-1.687
(inch)
SOMT 15
Ø 1.719-2.000
(inch)
P
Non-alloy steel
<0.25% C
& cast steel, > =
0.25% C
free cutting <0.55%
C
steel > =
0.55% C
Annealed 420 125 1 700 -1200 .002-.003 .002-.003 .002-.004 .002-.004 .003-.004 .003-.005 .003-.005 .003-.005
Annealed 650 190 2 600 - 950 .003-.004 .003-.004 .003-.005 .003-.005 .003-.006 .003-.006 .003-.0065 .003-.0065
Quenched &
Tempered 850 250 3 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.006 .004-.006 .004-.007 .004-.007
Annealed 750 220 4 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.007 .004-.007 .004-.007 .004-.007
Quenched &
Tempered 1000 300 5 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.007 .004-.007 .004-.007 .004-.007
Low alloy steel & cast
steek (less than 5%
alloying elements)
Annealed 600 200 6 450 - 800 .003-.006 .003-.006 .003-.007 .003-.007 .004-.007 .004-.009 .004-.009 .004-.0095
Quenched &
Tempered
930 275 7 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085
1000 300 8 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085
1200 350 9 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085
High alloy steel, cast
steel, & tool steel
Annealed 680 200 10 450 - 675 .002-.005 .0025-.005 .0025-.005 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
Quenched &
Tempered 1100 325 11 325 - 525 .0025-.005 .0025-.005 .003-.006 .003-.006 .0035-.007 .0035-.008 .004-.008 .004-.008
MStainless steel & cast
stainless steel
Ferritic/
martensitic 680 200 12 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008
Martensitic 820 240 13 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008
Austenitic 600 180 14 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008
K
GreyCast Iron
(GG)
Ferritic 160 15 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
Pearlitic 250 16 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
Cast Iron Nodular
(GGG)
Ferritic 180 17 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
Pearlitic 260 18 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
Malleable Cast Iron
Ferritic 130 19 400 - 725 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.007 .004-.007 .004-.007
Pearlitic 230 20 400 - 725 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.007 .004-.007 .004-.007
N
Aluminum - wrought
alloy
Not cureable 60 21 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
Cured 100 22 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
Aluminum - <=12%
Si
cast, alloyed ______
>12% Si
Not cureable 75 23 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
Cured 90 24 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
High
temperature 130 25 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
>
1% Pb
Copper alloys
Free cutting 110 26 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
Brass 90 27 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
Electrolitic
copper 100 28 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
Non-metallic
Duro & fiber
plastics 29 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
Hard rubber 30 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
S
Fe
based
High temp alloys
______
Ni or Co
based
Annealed 200 31 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
Cured 280 32 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
Annealed 250 33 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
Cured 350 34 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
Cast 320 35 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
Titanium, Ti alloys
Rm 400 36 165 - 265 .0025-.0035 .0025-.0035 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004
Alpha+beta
alloys cured Rm 1050 37 165 - 265 .0025-.0035 .0025-.0035 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004
H
Hardened steel
Hardened 55 HRC 38 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
Hardened 60 HRC 39 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
Chilled cast iron Cast 400 40 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
Cast iron nodular Hardened 55 HRC 41 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
2XD, 3XD AND 4XD RECOMMENDED CUTTING CONDITIONS
284
ISO Material Condition
Tensile
Strength
Rm
(N/mm²)
Hardness
(HB)
Matl
No.
Cutting
Speed
Vc (SFM)
Feed v.s. Drill Diameter In/Rev
Drill Length 5xD
SOMT 05
Ø.551-.645
(inch)
SOMT 06
Ø.649-.763
(inch)
SOMT 07
Ø.767-.882
(inch)
SOMT 08
Ø.886-1.039
(inch)
SOMT 09
Ø 1.063-1.220
(inch)
SOMT 11
Ø 1.250-1.460
(inch)
SOMT 13
Ø 1.437-1.687
(inch)
SOMT 15
Ø 1.719-2.000
(inch)
P
Non-alloy steel
<0.25% C
& cast steel, > =
0.25% C
free cutting <0.55%
C
steel > =
0.55% C
Annealed 420 125 1 700 -1200 .0015-.002 .0015-.002 .0015-.002 .0015-.002 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Annealed 650 190 2 600 - 950 .002-.003 .002-.003 .002-.004 .002-.004 .003-.005 .003-.005 .003-.0055 .003-.0055
Quenched &
Tempered 850 250 3 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
Annealed 750 220 4 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
Quenched &
Tempered 1000 300 5 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
Low alloy steel & cast
steek (less than 5%
alloying elements)
Annealed 600 200 6 450 - 800 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
Quenched &
Tempered
930 275 7 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
1000 300 8 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
1200 350 9 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
High alloy steel, cast
steel, & tool steel
Annealed 680 200 10 450 - 675 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .003-.007 .004-.008
Quenched &
Tempered 1100 325 11 325 - 525 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
MStainless steel & cast
stainless steel
Ferritic/
martensitic 680 200 12 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
Martensitic 820 240 13 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
Austenitic 600 180 14 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
K
GreyCast Iron
(GG)
Ferritic 160 15 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
Pearlitic 250 16 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
Cast Iron Nodular
(GGG)
Ferritic 180 17 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
Pearlitic 260 18 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
Malleable Cast Iron
Ferritic 130 19 400 - 725 .0025-.0045 .0025-.0045 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.0065
Pearlitic 230 20 400 - 725 .0025-.0045 .0025-.0045 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.0065
N
Aluminum - wrought
alloy
Not cureable 60 21 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
Cured 100 22 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
Aluminum - <=12%
Si
cast, alloyed ______
>12% Si
Not cureable 75 23 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
Cured 90 24 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
High
temperature 130 25 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
>
1% Pb
Copper alloys
Free cutting 110 26 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
Brass 90 27 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
Electrolitic
copper 100 28 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
Non-metallic
Duro & fiber
plastics 29 490 - 825 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .0035-.006 .0035-.0075 .0035-.0075
Hard rubber 30 490 - 825 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .0035-.006 .0035-.0075 .0035-.0075
S
Fe
based
High temp alloys
______
Ni or Co
based
Annealed 200 31 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Cured 280 32 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Annealed 250 33 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Cured 350 34 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Cast 320 35 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Titanium, Ti alloys
Rm 400 36 165 - 265 .002-.003 .002-.003 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035
Alpha+beta
alloys cured Rm 1050 37 165 - 265 .002-.003 .002-.003 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035
H
Hardened steel
Hardened 55 HRC 38 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
Hardened 60 HRC 39 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
Chilled cast iron Cast 400 40 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
Cast iron nodular Hardened 55 HRC 41 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
5XD RECOMMENDED CUTTING CONDITIONS
285
Ingersoll, the supplier of cost competitive, high productivity indexable drill lines, now introduces chamfering rings
to promote machining convenience for end-users in hole making applications.
Ingersoll chamfering rings can be used to drill and chamfer in a single operation to minimize cycle time as well as
reduce inventory of special combination tools.
All chamfering rings are compatible with GOLD•TWIST, QUAD•TWIST and QUAD•DRILL+ bodies to control drilling
depth. The specially treated, multi-layered PVD coated CRNG inserts enable stable machining and long tool life.
CHAMFERING RINGS
FOR
• Available for 3xD, 5xD & 8xD GOLD•TWIST and 3xD & 4xD QUAD•TWIST & QUAD•DRILL+
• Adjustable step length
• Reduces cycle time by combining two operations into one
286
Description D (inch) T (inch)
Fits Gold Twist
Series
Fits Quad Twist
Series
Fits Quad Drill+
Series
Maximum
Chamfer
Size
Dia. Range (mm) Dia. Range (mm) Dia. Range (mm)
CB140R02 1.50 .866 13.5 – 14.4 13.5 – 14.4 13.5 – 14.4 .118 x 45°
CB150R02 1.50 .866 14.5 – 15.9 14.5 – 15.4 14.5 – 15.4 .118 x 45°
CB160R02 1.65 .906 16.0 – 16.9 15.5 – 16.4 15.5 – 16.4 .118 x 45°
CB170R02 1.65 .906 17.0 – 17.9 16.5 – 17.4 16.5 – 17.4 .118 x 45°
CB180R02 1.65 .906 18.0 – 18.9 17.5 – 18.4 17.5 – 18.4 .118 x 45°
CB190R02 1.65 .945 19.0 – 19.9 18.5 – 19.4 18.5 – 19.4 .118 x 45°
CB200R02 1.65 .945 20.0 – 20.9 19.5 – 20.4 19.5 – 20.4 .118 x 45°
NOTE: For use with GOLD•TWIST 3, 5 & 8xD and QUAD•TWIST & QUAD•DRILL+ 3 & 4xD.
DT
DOC
Desigation L W S Grade
CRNG-0802-45CD .583 .295 .144 IN2505
45°
S
W
L
Description Insert Screw Torx Clamping Screw Wrench
CB140R02 SO 25065I DS-T07S SHM4x0.7x12(1) L-W3
CB150R02 SO 25065I DS-T07S SHM4x0.7x12(1) L-W3
CB160R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB170R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB180R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB190R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB200R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
(1) Clamping torque: 4 [N•m] 36 [lbf-in]
(2) Clamping torque: 7-8 [N•m] 84-96 [lbf-in]
45° CHAMFERING RING – 2 EFFECTIVE INSERTS
INSERTS
HARDWARE
CHAMFERING RINGS
287
FOR
Min. 1mmMin. 1mm
L:D Body Designation Ring Designation L5 (min) inch L5 (max) inch
Cylindrical Shank Shank with Flat
3
TD1400042S6R01 TD1400042C0R01 CB140R02 0.630 0.866
TD1450043S6R01 TD1450043C0R01 CB140R02 0.630 0.866
TD1500045S7R01 TD150004518R01 CB150R02 0.670 0.984
TD1600048S7R01 TD160004818R01 CB160R02 0.709 1.102
TD1700051S7R01 TD170005118R01 CB170R02 0.748 1.22
TD1800054S1R01 TD1800054C8R01 CB180R02 0.787 1.339
TD1900057S1R01 TD1900057C8R01 CB190R02 0.827 1.457
TD2000060S1R01 TD2000060C8R01 CB200R02 0.866 1.575
5
TD1400070S6R01 TD1400070C0R01 CB140R02 0.787 1.969
TD1450072S6R01 TD1450072C0R01 CB140R02 0.787 1.969
TD1500075S7R01 TD150007518R01 CB150R02 0.906 2.165
TD1600080S7R01 TD160008018R01 CB160R02 1.024 2.362
TD1700085S7R01 TD170008518R01 CB170R02 1.142 2.559
TD1800090S1R01 TD1800090C8R01 CB180R02 1.260 2.756
TD1900095S1R01 TD1900095C8R01 CB190R02 1.378 2.953
TD2000100S1R01 TD2000100C8R01 CB200R02 1.496 3.15
8
TD1400112S6R01 TD1400112C0R01 CB140R02 1.890 3.622
TD1450116S6R01 TD1450116C0R01 CB140R02 1.890 3.622
TD1500120S7R01 TD150012018R01 CB150R02 2.087 3.937
TD1600128S7R01 TD160012818R01 CB160R02 2.283 4.252
TD1700136S7R01 TD170013618R01 CB170R02 2.480 4.567
TD1800144S1R01 TD1800144C8R01 CB180R02 2.677 4.882
TD1900152S1R01 TD1900152C8R01 CB190R02 2.874 5.197
TD2000160S1R01 TD2000160C8R01 CB200R02 3.071 5.512
L5
CHAMFERING RINGS
288
FOR
L5
L:D Body Designation Ring Designation L5 (min) inch L5 (max) inch
QUAD•TWIST QUAD•DRILL+
3
QR0143043N5R01/R02 Q0143043N5R01/R02 CB140R02 0.551 0.709
QR0150045N5R01/R02 Q0150045N5R01/R02 CB150R02 0.591 0.827
QR0159048N5R01/R02 Q0159048N5R01/R02 CB160R02 0.630 0.945
QR0167050N5R01/R02 Q0167050N5R01/R02 CB170R02 0.670 1.062
QR0175053N5R01/R02 Q0175053N5R01/R02 CB180R02 0.709 1.181
QR0183055N5R01/R02 Q0183055N5R01/R02 CB180R02 0.709 1.181
QR0191057N5R01/R02 Q0191057N5R01/R02 CB190R02 0.748 1.299
QR0198059N5R01/R02 Q0198059N5R01/R02 CB200R02 0.787 1.417
4
QR0143057N5R01/R02 Q0143057N5R01/R02 CB140R02 0.630 1.260
QR0150060N5R01/R02 Q0150060N5R01/R02 CB150R02 0.748 1.417
QR0159064N5R01/R02 Q0159064N5R01/R02 CB160R02 0.866 1.575
QR0167067N5R01/R02 Q0167067N5R01/R02 CB170R02 0.984 1.732
QR0175070N5R01/R02 Q0175070N5R01/R02 CB180R02 1.102 1.890
QR0183073N5R01/R02 Q0183073N5R01/R02 CB180R02 1.102 1.890
QR0191076N5R01/R02 Q0191076N5R01/R02 CB190R02 1.220 2.047
QR0198079N5R01/R02 Q0198079N5R01/R02 CB200R02 1.339 2.204
CHAMFERING RINGS
Min. 1mmMin. 1mm
289
ASSEMBLY OF CHAMFERING RING
CHAMFERING RINGS
When the chamfering ring is clamped correctly,
the drill flute will be aligned with the chamfering ring flute.
1. Insert the chamfering ring on to the drill body.
The stopper must be inside the flute.
2. Slide the chamfering ring to the desired position.
4. Tighten the chamfering ring and clamp the drill head.
3. Rotate the chamfering ring
counterclockwise until stopper
engages the flute edge
290
RECOMMENDATIONS FOR STABLE MACHINING
CHAMFERING RINGS
3xD 5xD
1. If possible, always use a short holder.
If not, reduce the cutting speed to minimize vibration.
Recommend
2. Mount the chamfering ring as close as possible to
the drilling shank.
3. For better insert life, apply external coolant to the insert
and internal coolant to the drill tip.
291
• SERIES QA DRILL ASSEMBLY
NEW GENERATION OF INDEXABLE DRILL
• Adjustability enables multiple diameters with the same body.
• Five drill bodies cover (17) standard sizes.
• Minimum Drill inventory for Cost savings.
• Two coolant access ports, side port specifically for non-rotational lathe drilling
applications.
• Cartridge design protects the drill body - a significant feature on larger size
expensive drill bodies.
• 4 inserts per body: 2 cartridges per body, 2 inserts per cartridges.
QA ADJUSTABLE DRILLS
292
4
4
QA0540111N8R01 2.125 4.41 5.98 9.23 3.25 2.000
Universal 2.365 4 - - 55E223R01 55E213R01
2.188 DS07-080-01 .031
QA0572121N8R01
2.250
4.82 6.69 9.94 3.25 2.000
Universal 2.365 4
- -
55F243R02 55F233R012.313 DS09-080-01 .031
2.375 DS09-159-01 .063
QA0619130N8R01
2.438
5.13 7.17 10.42 3.25 2.000
Universal 2.365 4
- -
55F263R01 55F243R032.500 DS09-080-01 .031
2.563 DS09-159-01 .063
QA0667143N8R01
2.625
5.67 7.99 11.24 3.25 2.000
Universal 2.365 4
- -
55G294R01 55G264R01
2.688 DS11-080-01 .031
2.750 DS11-159-01 .063
2.813 DS11-238-01 .094
QA0730159N8R01
2.875
6.25 8.27 11.52 3.25 2.000
Universal 2.365 4
- -
55H314R00 55H294R00
2.938 DS11-080-01 .031
3.000 DS11-159-01 .063
3.063 DS11-238-01 .094
3.125 DS11-320-01 .125
Dimensions (inch) # of
inserts
Setting Plates Cartridge
Drill Number D1 L1 L2 L3 L4 D2 D3 Part Number Plate Thickness Outboard Inboard
2XD ADJUSTABLE CARTRIDGE DRILL SERIES QA
HARDWARE
Drill
Diameter
Size Range
Outboard
Cartridge
Inboard
Cartridge
Cartridge
Mounting
Screw
Cartridge
Mounting
Screw Washer
Allen
Wrench
Insert
Screw
Insert
Screw
Wrench
Setting
Plate
Screws
Setting
Plate
Screw Wrench
2.125-
2.188 55E223R01 55E213R01 SD040-16
(M4 X 0.7 X 16MM SHCS) WA004-01
(4.3MM X 8MM) L-W3
(3MM) SM25-064-00 DS-T08W
(Tx-08) SM20-043-00 DS-TP06S
(TxP-06)
2.250-
2.375 55F243R02 55F233R01 SD050-16
(M5 X 0.8 X 16MM SHCS) WA005-01
(5.5MM X 10MM) L-W4
(4MM) SM35-088-60 DS-T10T
(Tx-10) SM30-055-10 DS-T09W
(Tx-09)
2.437-
2.563 55F263R01 55F243R03 SD050-16
(M5 X 0.8 X 16MM SHCS) WA005-01
(5.5MM X 10MM) L-W4
(4MM) SM35-088-60 DS-T10T
(Tx-10) SM30-055-10 DS-T09W
(Tx-09)
2.625-
2.813 55G294R01 55G264R01 SD060-20
(M6 X 1 X 20MM SHCS) WA006-01
(6.4 MM X 12MM) L-W5
(5MM) SM40-093-20 DS-T15T
(Tx-15) SM30-055-10 DS-T09W
(Tx-09)
2.875-
3.125 55H314R00 55H294R00 SD060-20
(M6 X 1 X 20MM SHCS) WA006-01
(6.4 MM X 12MM) L-W5
(5MM) SM40-093-20 DS-T15T
(Tx-15) SM30-055-10 DS-T09W
(Tx-09)
*Each drill includes all hardware. Order inserts separately.
293
4
4
QA0540167N8R01 2.125 6.61 8.19 11.44 3.25 2.000
Universal 2.365 4 - - 55E223R01 55E213R01
2.188 DS07-080-01 .031
QA0572181N8R01
2.250
7.23 9.13 12.38 3.25 2.000
Universal 2.365 4
- -
55F243R02 55F233R012.313 DS09-080-01 .031
2.375 DS09-159-01 .063
QA0619195N8R01
2.438
7.69 9.76 13.01 3.25 2.000
Universal 2.365 4
- -
55F263R01 55F243R032.500 DS09-080-01 .031
2.563 DS09-159-01 .063
QA0667214N8R01
2.625
8.50 10.87 14.12 3.25 2.000
Universal 2.365 4
- -
55G294R01 55G264R01
2.688 DS11-080-01 .031
2.750 DS11-159-01 .063
2.813 DS11-238-01 .094
QA0730238N8R01
2.875
9.38 11.42 14.67 3.25 2.000
Universal 2.365 4
- -
55H314R00 55H294R00
2.938 DS11-080-01 .031
3.000 DS11-159-01 .063
3.063 DS11-238-01 .094
3.125 DS11-320-01 .125
Dimensions (inch) # of
inserts
Setting Plates Cartridge
Drill Number D1 L1 L2 L3 L4 D2 D3 Part Number Plate Thickness Outboard Inboard
3XD ADJUSTABLE CARTRIDGE DRILL SERIES QA
HARDWARE
Drill
Diameter
Size Range
Outboard
Cartridge
Inboard
Cartridge
Cartridge
Mounting
Screw
Cartridge
Mounting
Screw Washer
Allen
Wrench
Insert
Screw
Insert
Screw
Wrench
Setting
Plate
Screws
Setting
Plate
Screw Wrench
2.125-
2.188 55E223R01 55E213R01 SD040-16
(M4 X 0.7 X 16MM SHCS) WA004-01
(4.3MM X 8MM) L-W3
(3MM) SM25-064-00 DS-T08W
(Tx-08) SM20-043-00 DS-TP06S
(TxP-06)
2.250-
2.375 55F243R02 55F233R01 SD050-16
(M5 X 0.8 X 16MM SHCS) WA005-01
(5.5MM X 10MM) L-W4
(4MM) SM35-088-60 DS-T10T
(Tx-10) SM30-055-10 DS-T09W
(Tx-09)
2.437-
2.563 55F263R01 55F243R03 SD050-16
(M5 X 0.8 X 16MM SHCS) WA005-01
(5.5MM X 10MM) L-W4
(4MM) SM35-088-60 DS-T10T
(Tx-10) SM30-055-10 DS-T09W
(Tx-09)
2.625-
2.813 55G294R01 55G264R01 SD060-20
(M6 X 1 X 20MM SHCS) WA006-01
(6.4 MM X 12MM) L-W5
(5MM) SM40-093-20 DS-T15T
(Tx-15) SM30-055-10 DS-T09W
(Tx-09)
2.875-
3.125 55H314R00 55H294R00 SD060-20
(M6 X 1 X 20MM SHCS) WA006-01
(6.4 MM X 12MM) L-W5
(5MM) SM40-093-20 DS-T15T
(Tx-15) SM30-055-10 DS-T09W
(Tx-09)
*Each drill includes all hardware. Order inserts separately.
294
INSERTS
.160 .313
SPLT07T308N-PH
.160 .313
SPLT07T308N SDGT07T308-HP
.175 .386
SHLT090408N-PH1
.175 .386
SHLT090408N
.156 .313
Aluminum Inserts
.169
.386
.189 .453
SHGT090408-HP
.196 .453
SHLT110408N-PH1
.196 .453
SHLT110408N
.156 .313
Aluminum Inserts
.169 .386
.189 .453
SHGT110408-HP
.198 .492
SPLT120408-PH
.156 .313
Aluminum Inserts
.169 .386
.189 .453
Drill Diameter
Range
Insert Number
(n)
Cast Iron Inserts
Grade IN2010 only (s)
Aluminum Inserts
Grade IN10K only (l) Corner
Grades
1030
2005
2010
6520
10K
2.125-2.188 SPLT07T308N-PH SPLT07T308N SDGT07T308-HP .030 • • • • •
2.250-2.563 SHLT090408N-PH1 SHLT090408N SHGT090408-HP .030 • • • • •
2.625-2.813 SHLT110408N-PH1 SHLT110408N SHGT110408-HP .030 • • • • •
2.875-3.125 SPLT120408N-PH - - .030 •
Grade Application
IN2005 General Purpose
IN1030 For use in unstable conditions, low SFM
IN6520 Peripheral pocket only, more wear resistance
IN2010 Cast iron applications
IN10K Aluminum, non-ferrous materials
295
296
ISO Material Condition
Tensile
Strength
Rm
(N/mm²)
Hardness
(HB)
Matl
No.
Cutting Speed
Vc (SFM)
Feed vs. Drill Diameter Inch/Rev
Drill Length 2xD, 3xD
Ø 2.125
(inch)
Ø 2.250-2.750
(inch)
Ø 2.875-3.000
(inch)
Ø 3.250
(inch)
P
Non-alloy steel <0.25% C
& cast steel, > = 0.25% C
free cutting <0.55% C
steel > = 0.55% C
Annealed 420 125 1 800 -1000 .002-.003 .002-.003 .002-.004 .002-.004
Annealed 650 190 2 800 -1000 .003-.004 .003-.004 .003-.005 .003-.005
Quenched & Tempered 850 250 3 500 - 800 .003-.005 .003-.005 .003-.006 .003-.006
Annealed 750 220 4 800 -1000 .003-.005 .003-.005 .003-.006 .003-.006
Quenched & Tempered 1000 300 5 600 - 800 .003-.005 .003-.005 .003-.006 .003-.006
Low alloy steel & cast steek
(less than 5% alloying
elements)
Annealed 600 200 6 500 - 800 .003-.006 .003-.006 .003-.007 .003-.007
Quenched & Tempered
930 275 7 400 - 700 .003-.006 .003-.006 .003-.008 .003-.008
1000 300 8 400 - 600 .003-.006 .003-.006 .003-.008 .003-.008
1200 350 9 300 - 550 .003-.006 .003-.006 .003-.008 .003-.008
High alloy steel, cast steel, &
tool steel
Annealed 680 200 10 400 - 600 .002-.005 .0025-.005 .0025-.005 .003-.006
Quenched & Tempered 1100 325 11 400 - 550 .0025-.005 .0025-.005 .003-.006 .003-.006
MStainless steel & cast stainless
steel
Ferritic/Martensitic 680 200 12 550 - 800 .0035-.007 .004-.008 .005-.085 .003-.006
Martensitic 820 240 13 500 - 700 .0035-.007 .004-.008 .005-.085 .003-.006
Austenitic 600 180 14 500 - 700 .0035-.007 .004-.008 .005-.085 .003-.006
K
GreyCast Iron
(GG)
Ferritic 160 15 500 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014
Pearlitic 250 16 500 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014
Cast Iron Nodular
(GGG)
Ferritic 180 17 600 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014
Pearlitic 260 18 600 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014
Malleable Cast Iron
Ferritic 130 19 600 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014
Pearlitic 230 20 500 - 700 .006-.0095 .007-.012 .007-.013 .0085-.014
N
Aluminum - wrought alloy
Not cureable 60 21 1300 - 2000 .005-.0095 .006-.011 .0065-.011 .007-.012
Cured 100 22 1000 - 1300 .005-.0095 .006-.011 .0065-.011 .007-.012
Aluminum - <=12% Si
cast, alloyed ______
>12% Si
Not cureable 75 23 1300 - 2000 .005-.0095 .006-.011 .0065-.011 .007-.012
Cured 90 24 1000 - 1300 .005-.0095 .006-.011 .0065-.011 .007-.012
High temperature 130 25 1000 - 1300 .005-.0095 .006-.011 .0065-.011 .007-.012
> 1% Pb
Copper alloys
Free cutting 110 26 800-1000 .005-.0095 .006-.011 .0065-.011 .007-.012
Brass 90 27 750-900 .005-.0095 .006-.011 .0065-.011 .007-.012
Electrolitic copper 100 28 800-1000 .005-.0095 .006-.011 .0065-.011 .007-.012
Non-metallic
Duro & fiber plastics 29
Hard rubber 30
S
Fe based
High temp alloys ______
Ni or Co
based
Annealed 200 31 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115
Cured 280 32 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115
Annealed 250 33 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115
Cured 350 34 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115
Cast 320 35 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115
Titanium, Ti alloys
Rm 400 36 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115
Alpha+beta alloys
cured Rm 1050 37 100 - 200 .0035-.0085 .005-.010 .006-.011 .007-.0115
H
Hardened steel
Hardened 55 HRC 38 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045
Hardened 60 HRC 39 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045
Chilled cast iron Cast 400 40 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045
Cast iron nodular Hardened 55 HRC 41 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045
CARTRIDGE-STYLE (DIA. OVER 2.125”) RECOMMENDED CUTTING CONDITIONS
297
HF SERIES DEEP DRILL
Large coolant hole
facilitates excellent
coolant supply
Optimal design
to reduce chip jamming
Curved flute
design for
good chip
evacuation
INSERTS
30 - 33 NPMT06504R2 NPMT06504R2 NPMT06504L2 PAD-GO-07CD
33.01 - 36 NPMT06504R2 NPMT06504R2 NPMT0804L2 PAD-GO-07CD
36.01 - 39 NPMT0804R2 NPMT06504R2 NPMT0804L2 PAD-GO-07CD
39.01 - 42 NPMT0804R2 NPMT0804R2 NPMT0804L2 PAD-GO-08CD
42.01 - 45 NPMT0804R2 NPMT0804R2 NPMT09504L2 PAD-GO-08CD
45.01 - 48 NPMT09504R2 NPMT0804R2 NPMT09504L2 PAD-GO-10CD
48.01 - 51 NPMT09504R2 NPMT09504R2 NPMT09504L2 PAD-GO-10CD
51.01 - 57 NPMT09504R2 NPMT09504R2 NPMT12504L2 PAD-GO-10CD
57.01 - 63 NPMT12504R2 NPMT09504R2 NPMT12504L2 PAD-GO-12CD
63.01- 69 NPMT12504R2 NPMT12504R2 NPMT12504L2 PAD-GO-12CD
D
Insert
Guide PadOuter Inner Center
INSERT GRADE APPLICATIONS
IN6542 P25 P20-30 CVD 3-Layered Steel
Alloyed Steel
Steel Coating
IN1510 M30
K15-25
M35-40
P30-40
S15-25
PVD-TiCN Stainless
HRSA
Cast iron
IN2005 P30 M10-30
P15-35 PVD-TiAlN Multipurpose
298
HF0300420N6R01 1.181 30 16.54 17.68 2.36 1.25 1.77 14
HF0310420N6R01 1.220 31 16.54 17.68 2.36 1.25 1.77 13
HF0318420N7R01 1.250 31.8 16.54 17.68 2.76 1.50 2.17 13
HF0320420N7R01 1.260 32 16.54 17.68 2.76 1.50 2.17 13
HF0330420N7R01 1.299 33 16.54 17.68 2.76 1.50 2.17 12
HF0340420N7R01 1.339 34 16.54 17.72 2.76 1.50 2.17 12
HF0350420N7R01 1.378 35 16.54 17.72 2.76 1.50 2.17 12
HF0360420N7R01 1.417 36 16.54 17.72 2.76 1.50 2.17 12
HF0370420N7R01 1.457 37 16.54 17.83 2.76 1.50 2.17 11
HF0380420N7R01 1.496 38 16.54 17.83 2.76 1.50 2.17 11
HF0381420N7R01 1.500 38.1 16.54 17.83 2.76 1.50 2.17 11
HF0390420N7R01 1.535 39 16.54 17.83 2.76 1.50 2.17 10
HF0400420N7R01 1.575 40 16.54 17.87 2.76 1.50 2.17 10
HF0410420N7R01 1.614 41 16.54 17.87 2.76 1.50 2.17 10
HF0420420N7R01 1.654 42 16.54 17.87 2.76 1.50 2.17 10
HF0430420N7R01 1.693 43 16.54 17.95 2.76 1.50 2.17 9
HF0440420N7R01 1.732 44 16.54 17.95 2.76 1.50 2.17 9
HF0445420N7R01 1.750 44.5 16.54 17.95 2.76 1.50 2.17 9
HF0450420N7R01 1.772 45 16.54 17.95 2.76 1.50 2.17 9
HF0460420N7R01 1.811 46 16.54 18.07 2.76 1.50 2.17 9
HF0470420N7R01 1.850 47 16.54 18.07 2.76 1.50 2.17 8
HF0480420N7R01 1.890 48 16.54 18.07 2.76 1.50 2.17 8
HF0490420N7R01 1.929 49 16.54 18.15 2.76 1.50 2.17 8
Description
Dimensions (inch)
D" D mm L1 L2 LS d d1 L/D
HF SERIES DEEP DRILL
D
LS
L1
L2
dd1
299
HF0500420N7R01 1.969 50 16.54 18.15 2.76 1.50 2.17 8
HF0508420N7R01 2.000 50.8 16.54 18.15 2.76 1.50 2.17 8
HF0510420N7R01 2.008 51 16.54 18.15 2.76 1.50 2.17 8
HF0520420N7R01 2.047 52 16.54 18.27 2.76 1.50 - 8
HF0530420N7R01 2.087 53 16.54 18.27 2.76 1.50 - 7
HF0540420N7R01 2.126 54 16.54 18.27 2.76 1.50 - 7
HF0550420N7R01 2.165 55 16.54 18.27 2.76 1.50 - 7
HF0560420N7R01 2.205 56 16.54 18.27 2.76 1.50 - 7
HF0570420N7R01 2.244 57 16.54 18.27 2.76 1.50 - 7
HF0571420N7R01 2.248 57.1 16.54 18.27 2.76 1.50 - 7
HF0580420N7R01 2.283 58 16.54 18.50 2.76 1.50 - 7
HF0590420N7R01 2.323 59 16.54 18.50 2.76 1.50 - 7
HF0600420N7R01 2.362 60 16.54 18.50 2.76 1.50 - 7
HF0610420N7R01 2.402 61 16.54 18.50 2.76 1.50 - 6
HF0620420N7R01 2.441 62 16.54 18.50 2.76 1.50 - 6
HF0630420N7R01 2.48 63 16.54 18.50 2.76 1.50 - 6
HF0635420N7R01 2.500 63.5 16.54 18.50 2.76 1.50 - 6
HF0640420N7R01 2.520 64 16.54 18.62 2.76 1.50 - 6
HF0650420N7R01 2.559 65 16.54 18.62 2.76 1.50 - 6
HF0660420N7R01 2.598 66 16.54 18.62 2.76 1.50 - 6
HF0670420N7R01 2.638 67 16.54 18.62 2.76 1.50 - 6
HF0680420N7R01 2.677 68 16.54 18.62 2.76 1.50 - 6
HF0690420N7R01 2.716 69 16.54 18.62 2.76 1.50 - 6
Description
Dimensions (inch)
D" D mm L1 L2 LS d d1 L/D
D
LS
L1
L2
dd1
HF SERIES DEEP DRILL
300