Каталог Iscar сверла ружейные и для глубокого сверления 2022

185

DEEP DRILLING - BTA SYSTEM

DEEP DRILLING

BTA SYSTEM

ISCAR

186

DEEP DRILLING - BTA SYSTEM

TABLE OF CONTENTS

BTA System Selection Guide ....................................................................... 187

Indexable Drilling Head ............................................................................... 192

TRI-DEEP Ø16 – 40 mm .............................................................................192

DSD/DDD…FT

FINE-BEAM Ø25 – 89 mm ..........................................................................201

DSD/DDD…FB

ISCAR DEEP-DRILL Ø38 – 293.99 mm .......................................................209

DSD/DDD-EC/IC

Brazed Drilling Head ................................................................................... 227

ISCAR DEEP-DRILL ....................................................................................230

DSD/DDD…E0/E1/E2/E3, DDD… E3

Counterboring Tools .................................................................................... 233

INDEXABLE COUNTERBORING .................................................................233

DSC-EA/EC/IA/IC

DDC-EA/EC

Trepanning Tools ......................................................................................... 255

INDEXABLE TREPANNING (SPECIAL) .........................................................255

DSTR EC/IC

Drill Tubes .................................................................................................... 263

TS***, TS-I**, TS-O** ..................................................................................... 263

TDO-I ...........................................................................................................266

User Guide .................................................................................................. 268

Applications STS (Single Tube System) DTS (Double Tube System)

Drill heads for solid drilling

DSD…FT DSD…FB DSD-EC\IC DDD…FT DDD…FB DDD-EC

Drill diameter (mm) ø16 - 40 ø25 - 89 ø38 - 291.99 ø18.4 - 28 ø25 - 65 ø38 - 183.99

Thread types

External 4-start thread 3 3 3 3 3 3

Internal single-start thread 3 3 3 - - -

Hole tolerance IT10 IT10 IT10 IT10 IT10 IT10

Surface finish Ra (μm) 2 2 3 2 2 3

Machines

Deep hole drilling

machines 3 3 3 3 3 3

NC machines - - - 3 3 3

Lathes - - - 3 3 3

Machining centers M/C - - - 3 3 3

Workpiece materials

P Steel

••• ••• ••• ••• ••• •••

M Stainless

••• ••• ••• ••• ••• •••

KCast iron

••• ••• ••• ••• ••• •••

N Non-ferrous

••• ••• ••• ••• ••• •••

S Superalloys

•• •• •• •• •• ••

HHard materials

(≥40HRC)

•• •• •• •• •• ••

Insert type TOGT NPHT / NPMT NPMX / TPMX TOGT NPHT / NPMT NPMX / TPMX

Plus Cartridge and Guide

pad +1 mm - +5 mm - - 3- - 3

Page 192 201 209 193 202 211

••• (Excellent) • (Standard)

Indexable Drill Heads

187

USER GUIDE

SOLID CARBIDE DRILLS

187

SELECTION GUIDE

DEEP DRILLING - BTA SYSTEM

Applications STS (Single Tube System) DTS (Double

Tube System)

Brazed drill heads

DSD-E0 DSD-E1 DSD-E2/E3 DDD-E3

Drill diameter (mm) ø8 - 14.79 ø12.6 - 20 ø12.6 - 65 ø18.4 - 65

Thread type

External single-start thread 3- - -

External 2-start thread -ø12.6 - 15.59 mm ø12.6 - 15.59 mm -

External 4-start thread -ø15.6 - 20 mm ø15.6 - 65 mm 3

Hole tolerance IT9 IT9 IT9 IT9

Surface finish Ra (μm) 2222

Machine

Deep hole drilling machines 3 3 3 3

NC machines ---3

Lathes ---3

Machining centers M/C ---3

Workpiece material

P Steel

••• ••• ••• •••

M Stainless

••• ••• ••• •••

KCast iron

••• ••• ••• •••

N Non-ferrous

••• ••• ••• •••

S Superalloys

•• •• •• ••

HHard materials (≥40HRC)

•• •• •• ••

Page 230 230 231 232

••• (Excellent) • (Standard)

Brazed Drill Heads

ISCAR

188

USER GUIDE

SOLID CARBIDE DRILLS

ISCAR

188

SELECTION GUIDE

DEEP DRILLING - BTA SYSTEM

Applications STS (Single Tube System) DTS (Double Tube System)

Drill head

DSC - EA DSC - EC DSC – IA/IC DDC - EA/EC

Drill diameter (mm) ø25 - 39.99 ø40 - 291.99 ø25 - 39.99 ø40 - 293.99 ø25 - 39.99 ø40 - 183.99

Thread type

External 4-start thread 3 3 - - 3 3

Internal single-start thread - - 3 3 - -

Hole tolerance IT10 IT10 IT10 IT10 IT10 IT10

Surface finish Ra (μm) 2 2 2 2 2 2

Machine

Deep hole drilling machines 3 3 3 3 3 3

NC machines ---- 3 3

Lathes ---- 3 3

Machining centers M/C ---- 3 3

Workpiece material

P Steel

••• ••• ••• ••• ••• •••

M Stainless

••• ••• ••• ••• ••• •••

KCast iron

••• ••• ••• ••• ••• •••

N Non-ferrous

••• ••• ••• ••• ••• •••

S Superalloys

•• •• •• •• •• ••

HHard materials (≥40HRC)

•• •• •• •• •• ••

Insert type XPMT TPMX XPMT TPMX XPMT TPMX

Plus Cartridge and Guide pad

+1 mm - +5 mm -3-3-3

Page 233 236 240 242 246 249

•••(Excellent) •(Standard)

Indexable Counterboring Heads

189

USER GUIDE

SOLID CARBIDE DRILLS

189

SELECTION GUIDE

DEEP DRILLING - BTA SYSTEM

Applications STS (Single Tube System)

Drill head

DSTR

EC IC

Drill diameter (mm) ø100 - 328 ø100 - 305.99

Thread type

External 4-start thread 3-

Internal single-start thread -3

Hole tolerance IT10 IT10

Surface finish Ra (μm) 2 2

Machine

Deep hole drilling machines 3 3

Lathes - -

Machining centers M/C - -

Workpiece material

P Steel

••• •••

M Stainless

••• •••

KCast iron

••• •••

N Non-ferrous

••• •••

S Superalloys

•• ••

HHard materials (≥40HRC)

•• ••

Insert type TPMX TPMX

Page 255 258

•••(Excellent) •(Standard)

Indexable Trepanning Heads

ISCAR

190

USER GUIDE

SOLID CARBIDE DRILLS

ISCAR

190

SELECTION GUIDE

DEEP DRILLING - BTA SYSTEM

DEEP HOLE DRILLING Index

Deep Drilling Heads Identification System

D S D

E C XXX.XXX XX XX

Hole Diameter

I - Insert

Chipbreaker

(letters)

-or- Insert

Chamfer Angle

(for boring)

(numbers)

A - Adjustable Insert

C - Cartridge

F - Fast Feed

0 - Brazed, 1 tip, 1 thread start

1 - Brazed, 1 tip

Only for Brazed Heads

2 - Brazed, 2 tips

3 - Brazed, 3 tips

E - External Thread

I - Internal Thread

D - Drill P - Steel

C - Counterbore with Through Hole M - Stainless

T -

TR -

Counterbore without Through Hole

Trepanning K - Cast Iron

N - Aluminum

S - Single Tube

Grade

D - Double Tube

D - Deep Drilling/Counterbore

I - Inch Deep Drilling/Counterbore

S - Special Deep Drilling/Counterbore 0 - Uncoated

1 - TiAlN Coating

Z - TiCrAlN Coating

Single Tube System

Single Tube System (STS) –

Cooling fluid is induced through the gap between

the drill and the hole. Conveying the chips through

the tube requires the use of dedicated machines.

Double Tube System

Double Tube System (DTS) -

Cooling fluid is induced between the coaxial

tubes, conveying the chips through the inner tube

and can be applied on standard machines.

191

USER GUIDE

SOLID CARBIDE DRILLS

191

SELECTION GUIDE

DEEP DRILLING - BTA SYSTEM

ISCAR

192

DEEP DRILLING - BTA SYSTEM

DRVS (Wrench Size)

DCN-DCX

DCONMS

LF OAL

Designation

DCN(1) DCX(2) LF OAL PL DCONMS THOD(3)

DSD-EF 16.00-16.70-FT

16.00 16.70 55.00 57.20 2.20 12.60 TS-I0

DSD-EF 16.71-17.70-FT

16.71 17.70 55.00 57.20 2.20 13.60 TS-I1

DSD-EF 17.71-18.90-FT

17.71 18.90 56.00 59.00 3.00 14.50 TS-I2

DSD-EF 18.91-20.00-FT

18.91 20.00 56.00 59.00 3.00 15.50 TS-I3

DSD-EF 20.01-21.80-FT

20.01 21.80 60.00 63.20 3.20 16.00 TS-I4

DSD-EF 21.81-21.99-FT

21.81 21.99 63.50 66.70 3.20 18.00 TS-I5

DSD-EF 22.00-24.10-FT

22.00 24.10 65.50 68.90 3.40 18.00 TS-I5

DSD-EF 24.11-25.00-FT

24.11 25.00 65.50 68.90 3.40 19.50 TS-I6

DSD-EF 25.01-26.40-FT

25.01 26.40 67.50 71.10 3.60 19.50 TS-I6

DSD-EF 26.41-28.00-FT

26.41 28.00 67.50 71.10 3.60 21.00 TS-I7

DSD-EF 28.01-28.70-FT

28.01 28.70 70.00 74.57 4.57 21.00 TS-I7

DSD-EF 28.71-31.00-FT

28.71 31.00 75.00 79.57 4.57 23.50 TS-I8

DSD-EF 31.01-32.00-FT

31.01 32.00 75.00 79.57 4.57 25.50 TS-I9

DSD-EF 32.01-33.30-FT

32.01 33.30 74.50 74.93 5.43 25.50 TS-I9

DSD-EF 33.31-36.20-FT

33.31 36.20 79.50 84.93 5.43 28.00 TS-I10

DSD-EF 36.21-39.60-FT

36.21 39.60 89.50 94.93 5.43 30.00 TS-I11

DSD-EF 39.61-40.00-FT

39.61 40.00 94.50 99.93 5.43 33.00 TS-I12

• Note: Each item in the attached catalog page represents a diameter range • For spare parts, insert information and user guide, see pages 196-200 • Inserts and guide

pads should be ordered separately • Ordering example: DSD-EF 16.50-FT

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: TOGT-DT (194) • TOGT-GF (194)

For holders, see pages: TS-I** (264)

DSD-EF-FT

Deep Single Tube Drills with

External 4-Start Thread

Connection Carrying Triangular

Inserts (16-40 dia.)

DCN-DCX DCONMS

OAL

DRVS (Wrench Size)

Designation

DCN(1) DCX(2) LF OAL PL DCONMS THID(3)

DSD-IF 16.01-16.50-FT

16.00 16.50 53.50 55.70 2.20 12.70 TS-O3

DSD-IF 16.51-17.25-FT

16.51 17.25 53.50 55.70 2.20 13.40 TS-O4

DSD-IF 17.26-18.00-FT

17.26 18.00 53.50 55.70 2.20 13.70 TS-O5

DSD-IF 18.01-19.00-FT

18.01 19.00 53.50 56.50 3.00 14.40 TS-O6

DSD-IF 19.01-19.99-FT

19.01 19.99 53.50 56.70 3.20 15.40 TS-O7

DSD-IF 20.00-21.99-FT

20.00 21.99 58.00 61.20 3.20 16.50 TS-O8

DSD-IF 22.00-24.99-FT

22.00 24.99 60.00 63.40 3.40 19.00 TS-O9

DSD-IF 25.00-26.99-FT

25.00 26.99 65.00 68.60 3.60 20.00 TS-10

DSD-IF 27.00-28.00-FT

27.00 28.00 65.00 68.60 3.60 22.00 TS-11

DSD-IF 28.01-29.99-FT

28.01 29.99 75.00 79.57 4.57 22.00 TS-12

DSD-IF 30.00-31.99-FT

30.00 31.99 75.00 79.57 4.57 24.00 TS-13

DSD-IF 32.00-FT

32.00 32.00 75.00 79.57 4.57 26.00 TS-14

• Note: Each item in the attached catalog page represents a diameter range • For spare parts, insert information and user guide, see pages 196-200 • Inserts and guide

pads should be ordered separately • Ordering example: DSD-IF 18.50-FT

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: TOGT-DT (194) • TOGT-GF (194)

For holders, see pages: TS-O** (265)

DSD-IF-FT

Deep Single Tube Drills with

Internal Single-Start Thread

Connection Carrying Triangular

Inserts (16-32 dia.)

193

DEEP DRILLING - BTA SYSTEM

DRVS (Wrench Size)

DCN-DCX

DCONMS

OAL

Designation

DCN(1) DCX(2) PL OAL DCONMS THOD(3) THID(4)

DDD-EF 18.40-20.00-FT

18.41 20.00 3.00 64.00 16.00 TDO-I0 TDI-N0

DDD-EF 20.01-21.80-FT

20.01 21.80 3.20 66.70 18.00 TDO-I1 TDI-N1

DDD-EF 21.81-21.99-FT

21.81 21.99 3.20 66.70 19.50 TDO-I2 TDI-N2

DDD-EF 22.00-24.10-FT

22.00 24.10 3.40 68.90 19.50 TDO-I2 TDI-N2

DDD-EF 24.11-25.00-FT

24.11 25.00 3.40 68.90 21.00 TDO-I3 TDI-N3

DDD-EF 25.01-26.40-FT

25.01 26.40 3.60 71.10 21.00 TDO-I3 TDI-N3

DDD-EF 26.01-28.00-FT

26.41 28.00 3.60 74.10 23.50 TDO-I4 TDI-N4

• Note: Each item in the attached catalog page represents a diameter range. • For spare parts, insert information and user guide, see pages 196-200 • Inserts and guide

pads should be ordered separately • Ordering example: DDD-EF 18.50-FT

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Outer tube designation

(4) Inner tube designation

For inserts, see pages: TOGT-DT (194) • TOGT-GF (194)

For holders, see pages: TDO-I (D18.41-65.00) (266)

Universal Marking for Deep Drilling Tools

D16.00d12.6

D.630d.496

G4ST16

[Lot No.]

F / G

Thread type

D-

Tool diameter

Metric-

D16.00

Inch-

D.630

Pilot diameter

Metric-

d12.6

Inch-

d.496

Tool style

F-

Fixed pocket 3-5 cutting edges

G-

Fixed pocket single cutting edge

Thread type

4ST-

Four-start thread single tube

1ST-

Single-start thread single tube

4DT-

Four-start thread double tube

16-

Tube diameter

TRIDEEP Spare Parts List

Diameter Range Insert Insert Clamping Screw Key Solid Carbide Guide Pad Guide Pad Clamping Screw Key

16.00-18.00 TOGT 080305-DT SR 11201753-3S T-8 GP-06-075FC

SR 11201753-1 T-7

18.01-20.00 TOGT 090305-DT SR 11201753-3S T-8 GP-06-085FC

20.01-20.99 TOGT 100305-DT SR 11201753-4 T-8 GP-06-085FC

21.00-21.99 TOGT 100305-DT GP-06-100FC

22.00-25.00 TOGT 110405-DT SR 11201753-6H T-15 GP-06-100FC

25.01-28.00 TOGT 120405-DT SR 11201753-8 T-15 GP-06-120FC

DDD-EF-FT

Deep Double Tube Drills

with External 4-Start Thread

Connection Carrying Triangular

Inserts (18.4-28 dia.)

ISCAR

194

DEEP DRILLING - BTA SYSTEM

Wiper

Dimensions

Designation

IC RE PL S Fig.

IC908

TOGT 070304-DT

7.69 0.40 1.95 2.30 1

•

TOGT 080305-DT

8.55 0.50 2.20 2.80 1

•

TOGT 090305-DT

8.32 0.50 3.00 3.00 2

•

TOGT 100305-DT

9.23 0.50 3.20 3.30 2

•

TOGT 110405-DT

10.40 0.50 3.40 3.80 2

•

TOGT 120405-DT

11.59 0.50 3.60 4.30 2

•

TOGT 130408-DT

12.85 0.80 4.57 4.76 2

•

TOGT 140510-DT

16.85 1.00 5.43 5.26 2

•

For tools, see pages: DDD-EF-FT (193) • DSD-EF-FT (192) • DSD-IF-FT (192) • GD-DH (285) • GDH-MKT (287)

TOGT-DT

Deep Drilling Inserts with 3 Chip

Splitting Cutting Edges, a Positive

Rake Chipbreaker and a Wiper

Chipbreaker Appearances

GF DT

a˚

Rake angle

a°=25° a°=20°

ID mark F T

Fig. 1 Fig. 2

Wiper

Dimensions

Designation

IC RE PL S Fig.

IC908

TOGT 070304-GF

7.69 0.40 1.95 2.30 1

•

TOGT 080305-GF

8.55 0.50 2.20 2.80 1

•

TOGT 090305-GF

8.32 0.50 3.00 3.00 2

•

TOGT 100305-GF

9.23 0.50 3.20 3.30 2

•

TOGT 110405-GF

10.40 0.50 3.40 3.80 2

•

TOGT 120405-GF

11.59 0.50 3.60 4.30 2

•

TOGT 130408-GF

12.85 0.80 4.57 4.76 2

•

For tools, see pages: DDD-EF-FT (193) • DSD-EF-FT (192) • DSD-IF-FT (192) • GD-DH (285) • GDH-MKT (287)

TOGT-GF

Deep Drilling Inserts with 3 Chip

Splitting Cutting Edges, a Positive

Rake Chipbreaker and a Wiper

195

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

Spare Parts

Diameter

Range Insert Insert Clamping Screw Key N*m Solid Carbide

Guide Pad

Clamping Screw Key

14.00-15.99 TOGT 070304-DT/GF SR 14-560/S T-8 1.2 GPS-05-18-060-DC

SR 34-508 T-7

16.00-18.00 TOGT 080305-DT/GF SR 14-560/S T-8 1.2 GPS-06-20-075-DC

18.01-20.00 TOGT 090305-DT/GF SR 14-560/S T-8 1.2 GPS-06-20-085-DC

20.01-20.99 TOGT 100305-DT/GF SR 34-506 T-9 2.0 GPS-06-20-085-DC

21.00-21.99 TOGT 100305-DT/GF GPS-06-20-100-DC

22.00-25.00 TOGT 110405-DT/GF SR 14-571/S T-15 4.8 GPS-06-20-100-DC

25.01-28.00 TOGT 120405-DT/GF SR 14-506 T-15 4.8 GPS-06-20-120-DC

28.01-29.99 TOGT 130408-DT/GF

SR 16-212/L10 T20/5 10

GPS-06-20-120-DC SR 34-508 T-7/5

30.00-32.00 TOGT 130408-DT/GF GPS-07-20-120-DC

SR11201753-4 T-9/532.01-39.01 TOGT 140510-DT/GF GPS-07-20-120-DC

39.01-40.00 TOGT 140510-DT/GF GPS-08-25-155-DC

Examples of trouble with the cutting edge

4. Crater wear

5. Initial chipping

3. Flank wear

1. Chipping, fracture

2. Flaking

Problem Cause Solution

Grade Cutting conditions / other

1. Chipping, fracture • Excessive vibration

or impact

• Torn away built-up edge

• Use a tough grade • Reduce the feed rate

• Eliminate the vibration

2. Flaking • Excessive vibration

or impact

• Use a tough grade • Reduce the feed rate

• Eliminate the vibration

3. Flank wear • Cutting speed too high

• Inadequate tool toughness

• Use a grade with high

wear resistance

• Use a coated grade

• Reduce the cutting speed

• Reduce the feed rate

• Use coolant properly

4. Crater wear • Cutting speed too high

• Feed rate too high

• Inadequate tool toughness

• Use a grade with high

wear resistance

• Use a coated grade

• Reduce the cutting speed

• Reduce the feed rate

• Use coolant properly

5. Initial chipping • Inappropriate guide

bush or pilot hole

• Misalignment

• Use a tough grade • Adjust or change the guide

bushing or pilot hole

• Reduce the feed rate

• Correct the misalignment

Troubleshooting for Insert Damage

ISCAR

196

USER GUIDE

DEEP DRILLING - BTA SYSTEM

Machining Recommendations for TRIDEEP BTA Drilling Heads

ISO

Material Condition

Tensile

Strength

[N/mm2]

Material

Group

No. (1)

Hardness

(HB) Chipbreaker

Cutting

speed

Vc (m/min)

Feed : f (mm/rev)

Drill dia. (mm)

Ø16-18 Ø18.01-40

Non-alloy

steel and

cast steel,

free cutting

steel

< 0.25 %C Annealed 420 1 125 GF 50-100 0.03-0.10 0.03-0.10

DT 80-140 0.05-0.10 0.05-0.10

>= 0.25 %C Annealed 650 2 190 GF 50-100 0.03-0.10 0.03-0.10

DT 80-140 0.05-0.10 0.05-0.10

< 0.55 %C Quenched and tempered 850 3 250 GF 50-100 0.03-0.10 0.03-0.12

DT 80-140 0.05-0.16 0.05-0.20

>= 0.55 %C Annealed 750 4 220 GF 50-100 0.03-0.10 0.03-0.12

DT 80-140 0.05-0.16 0.05-0.20

Quenched and tempered 1000 5 300 GF 50-100 0.03-0.10 0.03-0.12

DT 80-140 0.05-0.16 0.05-0.20

Low alloy and cast

steel (less than 5% of

alloying elements)

Annealed 600 6 200 GF 50-100 0.03-0.10 0.03-0.10

DT 80-140 0.05-0.10 0.05-0.10

Quenched and tempered

930 7 275 GF 50-100 0.03-0.10 0.03-0.10

DT 80-140 0.05-0.10 0.05-0.10

1000 8 300 GF 50-100 0.03-0.10 0.03-0.10

DT 80-140 0.05-0.10 0.05-0.10

1200 9 350 GF 50-100 0.03-0.10 0.03-0.10

DT 80-140 0.05-0.10 0.05-0.10

High alloyed steel, cast

steel and tool steel

Annealed 680 10 200 GF 50-100 0.03-0.10 0.03-0.12

DT 80-120 0.05-0.16 0.05-0.20

Quenched and tempered 1100 11 325 GF 50-100 0.03-0.10 0.03-0.12

DT 80-120 0.05-0.16 0.05-0.20

Stainless steel

and cast steel

Ferritic/martensitic 680 12 200 GF 50-100 0.03-0.06 0.03-0.06

DT 60-100 0.05-0.10 0.05-0.10

Martensitic 820 13 240 GF 50-100 0.03-0.06 0.03-0.06

DT 60-100 0.05-0.10 0.05-0.10

MStainless steel

and cast steel Austenitic, duplex 600 14 180 GF 50-100 0.03-0.06 0.03-0.06

DT 60-100 0.05-0.10 0.05-0.10

Grey cast iron (GG) Ferritic/pearlitic 15 180 GF 50-100 0.03-0.15 0.05-0.18

DT 80-140 0.05-0.25 0.05-0.3

Pearlitic/martensitic 16 260 GF 50-100 0.03-0.15 0.05-0.18

DT 80-140 0.05-0.25 0.05-0.3

Nodular cast iron (GGG) Ferritic 17 160 GF 50-100 0.03-0.15 0.05-0.18

DT 80-140 0.05-0.25 0.05-0.3

Pearlitic 18 250 GF 50-100 0.03-0.15 0.05-0.18

DT 80-140 0.05-0.25 0.05-0.3

Malleable cast iron Ferritic 19 130 GF 50-100 0.03-0.15 0.05-0.18

DT 80-140 0.05-0.25 0.05-0.3

Pearlitic 20 230 GF 50-100 0.03-0.15 0.05-0.18

DT 80-140 0.05-0.25 0.05-0.3

Aluminum-wrought alloys Not hardenable 21 60 GF 80-160 0.03-0.15 0.03-0.015

DT 100-200 0.05-0.20 0.05-0.20

Hardenable 22 100 GF 80-160 0.03-0.15 0.03-0.015

DT 100-200 0.05-0.20 0.05-0.20

Aluminum-

cast alloys

≤ 12% Si Not hardenable 23 75 GF 80-160 0.03-0.15 0.03-0.015

DT 100-200 0.05-0.20 0.05-0.20

Hardenable 24 90 GF 80-160 0.03-0.15 0.03-0.015

DT 100-200 0.05-0.20 0.05-0.20

>12% Si High temperature 25 130 GF 80-160 0.03-0.15 0.03-0.015

DT 100-200 0.05-0.20 0.05-0.20

Copper

alloys

>1% Pb Free cutting 26 110 GF 80-160 0.03-0.15 0.03-0.015

DT 100-200 0.05-0.20 0.05-0.20

Brass 27 90 GF 80-160 0.03-0.15 0.03-0.015

DT 100-200 0.05-0.20 0.05-0.20

Electrolitic copper 28 100 GF 80-160 0.03-0.15 0.03-0.015

DT 100-200 0.05-0.20 0.05-0.20

High temp.

alloys

Fe base Annealed 31 200 GF 50-100 0.03-0.06 0.03-0.06

DT 60-100 0.05-0.10 0.05-0.10

Hardened 32 280 GF 50-100 0.03-0.06 0.03-0.06

DT 60-100 0.05-0.10 0.05-0.10

Ni / Co base

Annealed 33 250 GF 20-50 0.03-0.06 0.03-0.08

DT 20-50 0.04-0.08 0.04-0.10

Hardened 34 350 GF 20-50 0.03-0.06 0.03-0.08

DT 20-50 0.04-0.08 0.04-0.10

Cast 35 320 GF 20-50 0.03-0.06 0.03-0.08

DT 20-50 0.04-0.08 0.04-0.10

Titanium alloys

Pure 400 36 GF 30-60 0.03-0.10 0.03-0.12

DT 30-60 0.05-0.13 0.05-0.15

Alpha+beta alloys

hardened 1050 37 GF 30-60 0.03-0.10 0.03-0.12

DT 30-60 0.05-0.13 0.05-0.15

HHardened

steel ≥ 40HRC Hardened 38 GF 40-100 0.03-0.08 0.03-0.08

DT 50-100 0.04-0.08 0.04-0.10

(1) For material groups see pages 495-524 197

DEEP DRILLING - BTA SYSTEM

USER GUIDE

STS - Machine setting for single tube system

Net power

Pc (kW)

16 17 18 19 20 21 22 23 24 25 26 27 28

Vc = 75 m/min

f = 0.25 mm/rev

Vc = 75 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Feed force

Ff (kN)

16 17 18 19 20 21 22 23 24 25 26 27 28

f = 0.25 mm/rev

f = 0.15 mm/rev

Drill dia. (mm)

Torque

T (kNm)

16 17 18 19 20 21 22 23 24 25 26 27 28

0.1

0.08

0.06

0.04

0.02

f = 0.25 mm/rev

f = 0.15 mm/rev

Drill dia. (mm)

Coolant pressure

P (MPa)

16 17 18 19 20 21 22 23 24 25 26 27 28

1MPa = 1.0 N/mm2

1Mpa ≈ 10 atm

Drill dia. (mm)

Coolant volume

q (l/min)

16 17 18 19 20 21 22 23 24 25 26 27 28

200

180

160

140

120

100

Drill dia. (mm)

DTS - Machine setting for double tube system

Net power

Pc (kW)

18 19 20 21 22 23 24 25 26 27 28

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.25 mm/rev

Drill dia. (mm)

Feed force

Ff (kN)

18 19 20 21 22 23 24 25 26 27 28

f = 0.25 mm/rev

f = 0.15 mm/rev

Drill dia. (mm)

Torque

T (kNm)

18 19 20 21 22 23 24 25 26 27 28

0.1

0.08

0.06

0.04

0.02

f = 0.25 mm/rev

f = 0.15 mm/rev

Drill dia. (mm)

Coolant pressure

P (MPa)

18 19 20 21 22 23 24 25 26 27 28

2.5

1.5

0.5

1MPa = 1.0 N/mm2

1Mpa ≈ 10 atm

Drill dia. (mm)

Coolant volume

q (l/min)

18 19 20 21 22 23 24 25 26 27 28

120

100

Drill dia. (mm)

Technical Guide

The above values should not be used as the exact recommendations.

They may need modification depending on the machining conditions, materials, etc.

ISCAR

198

USER GUIDE

DEEP DRILLING - BTA SYSTEM

STS and DTS

Workpiece rotating system

Workpiece - rotating Guide bush Tool - fixed

Up to

0.02 mm

• Only used when the workpiece and the

tool axis are on the same line.

• Better hole straightness and wear resistance on guide

bush are provided compared to the tool rotating system.

• Keep the alignment between guide bush

and spindle within 0.02 mm.

Tool rotating system

Tool - rotating Guide bush Workpiece - fixed

Up to

0.02 mm

• Can be used when the workpiece and the

tool axis are not on the same line.

• Keep the alignment between guide bush

and spindle within 0.02 mm.

DTS

Positioning of outer tube and guide bush

Be sure to set the outer tube more than 5.0 mm into

the guide bush to properly supply the coolant.

Positioning of workpiece material and guide bush

Sealing is not required for DTS because of the

vacuum effect, but keep the gap between workpiece

material and guide bush within 1.0 mm.

Workpiece

Outer tube

Guide bush

Up to 1.0 mm

At least

5.0 mm

Guide bush

Tolerance

Guide bush tolerance should be G6 in order to keep

consistent tool life and cutting accuracy. Diameters

for G6 tolerance are shown on the right.

øD (mm) G6 tolerance (mm)

16.00 - 18.00 +0.006 - +0.017

18.01 - 30.00 +0.007 - +0.020

30.01 - 40.00 +0.009 - +0.025

Material

Guide bush

material System Advantage

Hardened steel Workpiece rotating Cost efficient

(inexpensive)

Tungsten carbide Tool rotating

Workpiece rotating

Long life

guide bush

Guide bushing

(use hardened steel or carbide)

¿D

Coolant

Temperature

The proper coolant temperature is 30 - 40°C (90 - 100°F).

If the temperature exceeds this range, the

coolant will deteriorate easily and may shorten

tool life and generate poor surface finish.

Filtration

The coolant must be filtered properly in order to

protect guide pads and workpiece surface.

Water-soluble type

Around 10% (dilution rate 1/10) is recommended

for the concentration of water-soluble

coolant in order to protect guide pads.

Machine Setup

199

USER GUIDE

DEEP DRILLING - BTA SYSTEM

Use the CNC drilling cycle as instructed below in order to optimize the tool performance safely.

1. Start the CNC cycle operation

2. Move the oil pressure head and securely seal

onto the face of the workpiece.

aMake sure to position the drill so that the guide pads remain inside the guide

bushing when the pressure head is moved towards the workpiece face.

b3 - 5 mm

3. Move the BTA drill toward the workpiece

bKeep the drill 3 - 5 mm* off the face of the workpiece.

* If the machine allows this drill setting in Step 1, move on to Step 4.

4.1

4.2

4.3 4.2

4. Start the cutting

4.1 Activate the coolant supply.

4.2 Start the rotation (of the drill, the workpiece,

or the drill+workpiece).

4.3 Start the drill feed.

5.1 5.2 5.2

5.3

5. Stop the cutting

5.1 Stop the drill feed.

5.2 Stop the rotation.

5.3 Stop the coolant supply.

cStop the cutting when the drill shoulder is completely

through the end face of the workpiece.

6. Return the drill to the starting point

7. Return the oil pressure head to the starting point

CNC Drilling Cycle Operations

ISCAR

200

DEEP DRILLING - BTA SYSTEM

USER GUIDE

201

DEEP DRILLING - BTA SYSTEM

OAL

DCONMS

DRVS

Wrench size

Designation

DCN(1) DCX(2) OAL PL DCONMS DRVS(3) Ts(4)

DSD-EF 25.00-26.40-FB

25.00 26.40 70.00 3.00 19.50 19.0 TS-I6

DSD-EF 26.41-28.70-FB

26.41 28.70 70.00 3.00 21.00 21.0 TS-I7

DSD-EF 28.71-31.00-FB

28.71 31.00 75.00 3.00 23.50 24.0 TS-I8

DSD-EF 31.01-33.30-FB

31.01 33.30 78.00 3.00 25.50 26.0 TS-I9

DSD-EF 33.31-36.20-FB

33.31 36.20 80.00 3.00 28.00 28.0 TS-I10

DSD-EF 36.21-39.60-FB

36.21 39.60 90.00 3.00 30.00 30.0 TS-I11

DSD-EF 39.61-43.00-FB

39.61 43.00 95.00 4.00 33.00 32.0 TS-I12

DSD-EF 43.01-47.00-FB

43.01 47.00 100.00 4.00 36.00 36.0 TS-I13

DSD-EF 47.01-51.70-FB

47.01 51.70 100.00 4.00 39.00 38.0 TS-I14

DSD-EF 51.71-56.20-FB

51.71 56.20 110.00 4.00 43.00 46.0 TS-I15

DSD-EF 56.21-60.60-FB

56.21 60.60 115.00 5.00 47.00 50.0 TS-I16

DSD-EF 60.61-65.00-FB

60.61 65.00 115.00 5.00 51.00 54.0 TS-I17

DSD-EF 65.01-66.99-FB

65.01 66.99 149.00 8.00 52.00 63.0 TS-I18

DSD-EF 67.00-72.99-FB

67.00 72.99 149.00 8.00 58.00 69.0 TS-I19

DSD-EF 73.00-79.99-FB

73.00 79.99 150.00 9.00 63.00 76.0 TS-I20

DSD-EF 80.00-86.99-FB

80.00 86.99 173.00 9.00 70.00 83.0 TS-I21

DSD-EF 87.00-89.00-FB

87.00 89.00 173.00 9.00 77.00 86.0 TS-I22

• For spare parts and insert information, see page 206 • For user guide and quotation form, see pages 207-208, 279-280 • Inserts and guide pads should be ordered

separately • Ordering example: DSD-EF 43.10-FB

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Torque key size

(4) Tube designation

For inserts, see pages: NPHT (203) • NPMT (204)

For holders, see pages: TS-I** (264)

DSD-EF-FB

Deep Single Tube Drills

with External 4-Start

Thread Connection for

High Feed (25-89 dia.)

OAL

DC DCONMS

DRVS

Wrench size

Designation

DCN(1) DCX(2) OAL PL DCONMS Ts(3)

DSD-IF 25.00-26.99-FB

25.00 26.99 70.00 3.00 20.00 TS-010

DSD-IF 27.00-29.00-FB

27.00 29.00 70.00 3.00 22.00 TS-011

DSD-IF 29.01-29.99-FB

29.01 29.99 70.00 3.00 22.00 TS-011

DSD-IF 30.00-31.99-FB

30.00 31.99 75.00 3.00 24.00 TS-012

DSD-IF 32.00-33.99-FB

32.00 33.99 75.00 3.00 26.00 TS-013

DSD-IF 34.00-36.99-FB

34.00 36.99 90.00 3.00 27.00 TS-014

DSD-IF 37.00-39.99-FB

37.00 39.99 95.00 3.00 30.00 TS-015

DSD-IF 40.00-43.99-FB

40.00 43.99 100.00 4.00 33.00 TS-016

DSD-IF 44.00-46.99-FB

44.00 46.99 105.00 4.00 37.00 TS-017

DSD-IF 47.00-51.99-FB

47.00 51.99 105.00 4.00 41.00 TS-018

DSD-IF 52.00-56.99-FB

52.00 56.99 110.00 4.00 44.00 TS-019

DSD-IF 57.00-60.99-FB

57.00 60.99 115.00 5.00 49.00 TS-020

DSD-IF 61.00-65.00-FB

61.00 65.00 115.00 5.00 53.00 TS-021

DSD-IF 65.01-67.99-FB

65.01 67.99 112.00 8.00 53.00 TS-021

DSD-IF 68.00-74.99-FB

68.00 74.99 113.00 9.00 59.00 TS-022

DSD-IF 75.00-80.99-FB

75.00 80.99 143.00 9.00 65.00 TS-023

DSD-IF 81.00-89.00-FB

81.00 89.00 143.00 9.00 71.00 TS-024

• For spare parts and insert information, see page 206 • For user guide and quotation form, see pages 207-208, 279-280 • Inserts and guide pads should be ordered

separately • Ordering example: DSD-IF 43.10-FB

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: NPHT (203) • NPMT (204)

For holders, see pages: TS-O** (265)

DSD-IF-FB

Deep Single Tube Drills with

Internal Single-Start Thread

Connection (25-89 dia.)

ISCAR

202

DEEP DRILLING - BTA SYSTEM

DC DCONMS

OAL

DRVS

Wrench size

Designation

DCN(1) DCX(2) OAL PL DCONMS DRVS(3) Ts(4) Tsi(5)

DDD-EF 25.00-26.40-FB

25.00 26.40 70.00 3.00 21.00 19.0 TDO-I3 TDI-N3

DDD-EF 26.41-28.70-FB

26.41 28.70 75.00 3.00 23.50 21.0 TDO-I4 TDI-N4

DDD-EF 28.71-31.00-FB

28.71 31.00 75.00 3.00 25.50 24.0 TDO-I5 TDI-N5

DDD-EF 31.01-33.30-FB

31.01 33.30 80.00 3.00 28.00 26.0 TDO-I6 TDI-N6

DDD-EF 33.31-36.20-FB

33.31 36.20 90.00 3.00 30.00 28.0 TDO-I7 TDI-N7

DDD-EF 36.21-39.60-FB

36.21 39.60 95.00 4.00 33.00 30.0 TDO-I8 TDI-N8

DDD-EF 39.61-43.00-FB

39.61 43.00 100.00 4.00 36.00 32.0 TDO-I9 TDI-N9

DDD-EF 43.01-47.00-FB

43.01 47.00 100.00 4.00 39.00 36.0 TDO-I10 TDI-N10

DDD-EF 47.01-51.70-FB

47.01 51.70 110.00 4.00 43.00 38.0 TDO-I11 TDI-N11

DDD-EF 51.71-56.20-FB

51.71 56.20 115.00 5.00 47.00 46.0 TDO-I12 TDI-N12

DDD-EF 56.21-60.60-FB

56.21 60.60 115.00 5.00 51.00 50.0 TDO-I13 TDI-N13

DDD-EF 60.61-65.00-FB

60.61 65.00 115.00 5.00 51.00 54.0 TDO-I13 TDI-N13

• For spare parts and insert information, see page 206 • For user guide and quotation form see pages 207-208, 279-280 • Inserts and guide pads should be ordered

separately • Ordering example: DDD-EF 43.00-FB

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Torque key size

(4) Outer tube designation

(5) Inner tube designation

For inserts, see pages: NPHT (203) • NPMT (204)

For holders, see pages: TDO-I (D18.41-65.00) (266)

D25.4d19.5

D1.000d.768

F4ST22

[Lot No.]

F / G

Thread type

D- Tool diameter

Metric-

D25.4

Inch-

D1.000

Pilot diameter

Metric-

d19.5

Inch-

d.768

Tool style

F-

Fixed pocket 3-5 cutting edge

G-

Fixed pocket single cutting edge

Thread type

4ST-

Four-start thread single tube

1ST-

Single-start thread single tube

4DT-

Four-start thread double tube

22-

Tube diameter

Universal Marking for Deep Drilling Tools

DDD-EF-FB

Deep Double Tube Drills

with External 4-Start

Thread Connection for

High Feed (25-65 dia.)

Diameter Dc (mm)

Wrench size DRVS (mm)

25.00 -26.40

26.41 -28.70

28.71 -31.00

31.01 -33.30

33.31 -36.20

36.21 -39.60

39.61 -43.00

43.01 -47.00

47.01 -51.70

51.71 -56.20

56.21 -60.60

60.61 -65.00

65.01 -67.99

68.00 -74.99

75.00 -80.99

81.00 -89.00

Wrench Size

For diameter DC range larger than 65mm use hook spanner

DRVS

203

DEEP DRILLING - BTA SYSTEM

INSL

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC908

IC520

IC806

NPHT 060304R-G-P

6.00 8.00 3.00 0.40

• •

NPHT 070404R-G-P

7.50 10.00 4.00 0.40

• •

NPHT 090404R-G-P

9.00 10.00 4.00 0.40

• •

NPHT 110404R-G-P

11.00 10.00 4.00 0.40

• •

NPHT 130404R-G-P

13.00 10.00 4.00 0.40

• •

NPHT 060308R-G-P

6.00 8.00 3.00 0.80

• •

NPHT 070408R-G-P

7.50 10.00 4.00 0.80

• •

NPHT 090408R-G-P

9.00 10.00 4.00 0.80

• •

NPHT 110408R-G-P

11.00 10.00 4.00 0.80

• •

NPHT 130408R-G-P

13.00 10.00 4.00 0.80

• •

NPHT 060308R-HF-P

6.00 8.00 3.00 0.80

• •

NPHT 070408R-HF-P

7.50 10.00 4.00 0.80

• •

NPHT 090408R-HF-P

9.00 10.00 4.00 0.80

• •

NPHT 110408R-HF-P

11.00 10.00 4.00 0.80

• •

NPHT 130408R-HF-P

13.00 10.00 4.00 0.80

• •

For tools, see pages: DDD-EF-FB (202) • DSD-EF-FB (201) • DSD-IF-FB (201)

NPHT

Peripheral Precision Inserts

for Drilling Heads DSD-EF-FB

/ DDD-EF-FB / DSD-IF-FB

ISCAR

204

DEEP DRILLING - BTA SYSTEM

NPMT...L NPMT...R

W1W1

INSL INSL

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC9025

IC908

IC520

IC806

NPMT 050304R-G-I

5.50 8.00 3.00 0.40

• • •

NPMT 060404R-G-I

6.50 10.00 4.00 0.40

• • • •

NPMT 080404R-G-I

8.00 10.00 4.00 0.40

• • • •

NPMT 090404R-G-I

9.50 10.00 4.00 0.40

• • • •

NPMT 120404R-G-I

12.50 10.00 4.00 0.40

• • • •

NPMT 050304R-HF-I

5.50 8.00 3.00 0.40

• •

NPMT 060404R-HF-I

6.50 10.00 4.00 0.40

• •

NPMT 080404R-HF-I

8.00 10.00 4.00 0.40

• •

NPMT 090404R-HF-I

9.50 10.00 4.00 0.40

• •

NPMT 120404R-HF-I

12.50 10.00 4.00 0.40

• •

NPMT 050308L-G-C

5.50 8.00 3.00 0.80

• • •

NPMT 060408L-G-C

6.50 10.00 4.00 0.80

• • • •

NPMT 080408L-G-C

8.00 10.00 4.00 0.80

• • • •

NPMT 090408L-G-C

9.50 10.00 4.00 0.80

• • • •

NPMT 120408L-G-C

12.50 10.00 4.00 0.80

• • • •

NPMT 050308L-HF-C

5.50 8.00 3.00 0.80

• •

NPMT 060408L-HF-C

6.50 10.00 4.00 0.80

• •

NPMT 080408L-HF-C

8.00 10.00 4.00 0.80

• •

NPMT 090408L-HF-C

9.50 10.00 4.00 0.80

• •

NPMT 120408L-HF-C

12.50 10.00 4.00 0.80

• •

For tools, see pages: DDD-EF-FB (202) • DSD-EF-FB (201) • DSD-IF-FB (201)

NPMT & NPHT

IC908 IC520 IC806

l l l m m m

m m m l l l

l l l m m m

l l l m m

m m m l l l

m m l l l

HF - Provides drilling stability

at high feed rates

Chipbreaker cross-section

G chipbreaker

HF chipbreaker

Chipbreaker comparison

Please be sure to use a wrench for a drill head to be

clamped ﬁ rmly.

Note for mounting a drill head

••• First priority

Insert type:

M – pressed (central & intermediate)

H – grounded (peripheral)

L - Left

R – Right

Insert position:

P - peripheral

I - Intermediate

C - center

GradeThickness

Insert Size Corner Radius Size

Chipbreaker type:

G - General

HF – High feed

NP#T ## ## ## #-##-# IC###

NPMT

Internal and Central Inserts for

Drilling Heads DSD-EF-FB /

DDD-EF-FB

Tool Diameter Dimensions (mm) Solid Carbide

Min Max W1 INSL RE h Description

25.00 29.99 6 20 12 3 GPS-06-20-120

30.00 39.00 7 20 12 3.5 GPS-07-20-120

39.01 45.00 8 25 15.5 4.5 GPS-08-25-155

45.01 57.00 10 30 20 4.5 GPS-10-30-200

57.01 89.00 12 35 25 5.5 GPS-12-35-250

205

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

ISCAR

206

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Spare Parts List

Peripheral (1)

Central (1)

Guide pads (2)

Intermediate (1)

Drill

Diameter

Insert Guide Pad

Peripheral

Insert Screw Key Intermediate

Insert Screw Key Central Insert Screw Key Screw Key

25.00 - 28.00

NPHT 060308R-G-P SR11201753-2 T-7/5 NPMT 050304R-G-I SR11201753-2 T-7/5 NPMT 050308L-G-C SR11201753-2 T-7/5 GPS-06 SR11201753-1 T-7/5

NPHT 060308R-HF-P SR11201753-2 T-7/5 NPMT 050304R-HF-I SR11201753-2 T-7/5 NPMT 050308L-HF-C SR11201753-2 T-7/5 GPS-06 SR11201753-1 T-7/5

28.01 - 29.99

NPHT 060308R-G-P SR11201753-2 T-7/5 NPMT 050304R-G-I SR11201753-2 T-7/5 NPMT 060408L-G-C SR 14-560-HG T-8/5 GPS-06 SR11201753-1 T-7/5

NPHT 060308R-HF-P SR11201753-2 T-7/5 NPMT 050304R-HF-I SR11201753-2 T-7/5 NPMT 060408L-HF-C SR 14-560-HG T-8/5 GPS-06 SR11201753-1 T-7/5

30.00 - 35.00

NPHT 070408R-G-P SR 14-560-HG T-8/5 NPMT 060404R-G-I SR 14-560-HG T-8/5 NPMT 060408L-G-C SR 14-560-HG T-8/5 GPS-07 SR11201753-4 T-9/5

NPHT 070408R-HF-P SR 14-560-HG T-8/5 NPMT 060404R-HF-I SR 14-560-HG T-8/5 NPMT 060408L-HF-C SR 14-560-HG T-8/5 GPS-07 SR11201753-4 T-9/5

35.01 - 38.00

NPHT 070408R-G-P SR 14-560-HG T-8/5 NPMT 060404R-G-I SR 14-560-HG T-8/5 NPMT 080408L-G-C SR 14-560-HG T-8/5 GPS-07 SR11201753-4 T-9/5

NPHT 070408R-HF-P SR 14-560-HG T-8/5 NPMT 060404R-HF-I SR 14-560-HG T-8/5 NPMT 080408L-HF-C SR 14-560-HG T-8/5 GPS-07 SR11201753-4 T-9/5

38.01 - 39.00

NPHT 090408R-G-P SR 14-560-HG T-8/5 NPMT 060404R-G-I SR 14-560-HG T-8/5 NPMT 080408L-G-C SR 14-560-HG T-8/5 GPS-07 SR11201753-4 T-9/5

NPHT 090408R-HF-P SR 14-560-HG T-8/5 NPMT 060404R-HF-I SR 14-560-HG T-8/5 NPMT 080408L-HF-C SR 14-560-HG T-8/5 GPS-07 SR11201753-4 T-9/5

39.01 - 41.00

NPHT 090408R-G-P SR 14-560-HG T-8/5 NPMT 060404R-G-I SR 14-560-HG T-8/5 NPMT 080408L-G-C SR 14-560-HG T-8/5 GPS-08 SR11201753-4 T-9/5

NPHT 090408R-HF-P SR 14-560-HG T-8/5 NPMT 060404R-HF-I SR 14-560-HG T-8/5 NPMT 080408L-HF-C SR 14-560-HG T-8/5 GPS-08 SR11201753-4 T-9/5

41.01 - 44.00

NPHT 090408R-G-P SR 14-560-HG T-8/5 NPMT 080404R-G-I SR 14-560-HG T-8/5 NPMT 080408L-G-C SR 14-560-HG T-8/5 GPS-08 SR11201753-4 T-9/5

NPHT 090408R-HF-P SR 14-560-HG T-8/5 NPMT 080404R-HF-I SR 14-560-HG T-8/5 NPMT 080408L-HF-C SR 14-560-HG T-8/5 GPS-08 SR11201753-4 T-9/5

44.01 - 45.00

NPHT 090408R-G-P SR 14-560-HG T-8/5 NPMT 080404R-G-I SR 14-560-HG T-8/5 NPMT 090408L-G-C SR 14-560-HG T-8/5 GPS-08 SR11201753-4 T-9/5

NPHT 090408R-HF-P SR 14-560-HG T-8/5 NPMT 080404R-HF-I SR 14-560-HG T-8/5 NPMT 090408L-HF-C SR 14-560-HG T-8/5 GPS-08 SR11201753-4 T-9/5

45.01 - 47.00

NPHT 090408R-G-P SR 14-560-HG T-8/5 NPMT 080404R-G-I SR 14-560-HG T-8/5 NPMT 090408L-G-C SR 14-560-HG T-8/5 GPS-10 SR11201753-6 T-15/5

NPHT 090408R-HF-P SR 14-560-HG T-8/5 NPMT 080404R-HF-I SR 14-560-HG T-8/5 NPMT 090408L-HF-C SR 14-560-HG T-8/5 GPS-10 SR11201753-6 T-15/5

47.01 - 51.00

NPHT 110408R-G-P SR 14-560-HG T-8/5 NPMT 080404R-G-I SR 14-560-HG T-8/5 NPMT 090408L-G-C SR 14-560-HG T-8/5 GPS-10 SR11201753-6 T-15/5

NPHT 110408R-HF-P SR 14-560-HG T-8/5 NPMT 080404R-HF-I SR 14-560-HG T-8/5 NPMT 090408L-HF-C SR 14-560-HG T-8/5 GPS-10 SR11201753-6 T-15/5

51.01 - 54.00

NPHT 110408R-G-P SR 14-560-HG T-8/5 NPMT 090404R-G-I SR 14-560-HG T-8/5 NPMT 090408L-G-C SR 14-560-HG T-8/5 GPS-10 SR11201753-6 T-15/5

NPHT 110408R-HF-P SR 14-560-HG T-8/5 NPMT 090404R-HF-I SR 14-560-HG T-8/5 NPMT 090408L-HF-C SR 14-560-HG T-8/5 GPS-10 SR11201753-6 T-15/5

54.01 - 57.00

NPHT 110408R-G-P SR 14-560-HG T-8/5 NPMT 090404R-G-I SR 14-560-HG T-8/5 NPMT 120408L-G-C SR 14-560-HG T-8/5 GPS-10 SR11201753-6 T-15/5

NPHT 110408R-HF-P SR 14-560-HG T-8/5 NPMT 090404R-HF-I SR 14-560-HG T-8/5 NPMT 120408L-HF-C SR 14-560-HG T-8/5 GPS-10 SR11201753-6 T-15/5

57.01 - 60.00

NPHT 110408R-G-P SR 14-560-HG T-8/5 NPMT 090404R-G-I SR 14-560-HG T-8/5 NPMT 120408L-G-C SR 14-560-HG T-8/5 GPS-12 SR11201753-6 T-15/5

NPHT 110408R-HF-P SR 14-560-HG T-8/5 NPMT 090404R-HF-I SR 14-560-HG T-8/5 NPMT 120408L-HF-C SR 14-560-HG T-8/5 GPS-12 SR11201753-6 T-15/5

60.01 - 64.00

NPHT 130408R-G-P SR 14-560-HG T-8/5 NPMT 090404R-G-I SR 14-560-HG T-8/5 NPMT 120408L-G-C SR 14-560-HG T-8/5 GPS-12 SR11201753-6 T-15/5

NPHT 130408R-HF-P SR 14-560-HG T-8/5 NPMT 090404R-HF-I SR 14-560-HG T-8/5 NPMT 120408L-HF-C SR 14-560-HG T-8/5 GPS-12 SR11201753-6 T-15/5

64.01 - 65.00

NPHT 130408R-G-P SR 14-560-HG T-8/5 NPMT 120404R-G-I SR 14-560-HG T-8/5 NPMT 120408L-G-C SR 14-560-HG T-8/5 GPS-12 SR11201753-6 T-15/5

NPHT 130408R-HF-P SR 14-560-HG T-8/5 NPMT 120404R-HF-I SR 14-560-HG T-8/5 NPMT 120408L-HF-C SR 14-560-HG T-8/5 GPS-12 SR11201753-6 T-15/5

Guide pads (2)

Center (1)

Inner (1)

Inner (2)

Inner (3) Peripheral (1)

Tool Dia Insert Guide Pad Wrench

Min Max Center Inner 1 Inner 2 Inner 3 Peripheral Screw X

5 pcs

GPS X

2 pcs

Screw X

2 pcs Insert Pad

65.01 71.00 NPMT09….L-**-C NPMT08….R-**-I NPMT08….R-**-I NPMT06….R-**-I NPHT11….R-**-P

SR 14-560-HG GPS12 SR 14-571/S T-8/5 T-15/570.01 83.00 NPMT08….R-**-I NPHT13….R-**-P

83.01 90.00 NPMT12….L-**-C NPMT08….R-**-I NPMT08….R-**-I NPMT08….R-**-I NPHT13….R-**-P

DSD-EF-FB / DDD-EF-FB / DSD-IF-FB

Machining Recommendations for FINEBEAM Drills

High temp. alloys

207

DEEP DRILLING - BTA SYSTEM

USER GUIDE

ISO

Material Condition

Tensile

Strength

[N/mm2]

Material

Group

No.(1)

Hardness

(HB) Chipbreaker

Cutting

speed Vc

(m/min)

Feed : f (mm/rev)

Drill dia. (mm)

25.00 - 43.00 43.01 - 89.00

Non-alloy

steel and cast

steel, free

cutting steel

< 0.25 %C Annealed 420 1 125 HF 70 - 130 0.11 - 0.41 0.14-0.45

G 70-130 0.10-0.30 0.12-0.35

>= 0.25

%C Annealed 650 2 190 HF 70-130 0.11-0.41 0.14-0.45

G 70-130 0.10-0.30 0.12-0.35

< 0.55 %C Quenched and

tempered 850 3 250 HF 70-130 0.11-0.41 0.14-0.45

G 70-130 0.10-0.30 0.12-0.35

>= 0.55

%C Annealed 750 4 220 HF 70-130 0.11-0.41 0.14-0.45

G 70-130 0.10-0.30 0.12-0.35

Quenched and

tempered 1000 5 300 HF 70-130 0.11-0.41 0.14-0.45

G 70-130 0.10-0.30 0.12-0.35

Low alloy and cast steel (less

than 5% of alloying elements)

Annealed 600 6 200 HF 70-120 0.11-0.41 0.20-0.45

G 70-120 0.10-0.30 0.12-0.35

Quenched and

tempered

930 7 275 HF 55-110 0.11-0.41 0.20-0.45

G 60-120 0.10-0.30 0.12-0.35

1000 8 300 HF 55-110 0.11-0.41 0.20-0.45

G 60-120 0.10-0.30 0.12-0.35

1200 9 350 HF 55-110 0.11-0.41 0.20-0.45

G 60-120 0.10-0.30 0.12-0.35

High alloyed steel, cast

steel and tool steel

Annealed 680 10 200 HF 55-110 0.11-0.38 0.20-0.40

G 70-130 0.10-0.30 0.12-0.35

Quenched and

tempered 1100 11 325 HF 55-110 0.11-0.38 0.20-0.40

G 70-130 0.10-0.30 0.12-0.35

Stainless steel

and cast steel

Ferritic/martensitic 680 12 200 HF 40-110 0.11-0.41 0.20-0.45

G 70-130 0.10-0.30 0.12-0.35

Martensitic 820 13 240 HF 40-110 0.11-0.41 0.20-0.45

G 70-130 0.10-0.30 0.12-0.35

MStainless steel and cast steel Austenitic, duplex 600 14 180 HF 40-110 0.11-0.41 0.20-0.45

G 70-130 0.10-0.30 0.12-0.35

Grey cast iron (GG) Ferritic/pearlitic 15 180 HF 50-110 0.11-0.38 0.24-0.41

G 50-110 0.10-0.25 0.12-0.35

Pearlitic/martensitic 16 260 HF 50-110 0.11-0.38 0.24-0.41

G 50-110 0.10-0.25 0.12-0.35

Nodular cast iron (GGG) Ferritic 17 160 HF 50-110 0.11-0.38 0.24-0.41

G 50-110 0.10-0.25 0.12-0.35

Pearlitic 18 250 HF 50-110 0.11-0.38 0.24-0.41

G 50-110 0.10-0.25 0.12-0.35

Malleable cast iron Ferritic 19 130 HF 50-110 0.11-0.38 0.24-0.41

G 50-110 0.10-0.25 0.12-0.35

Pearlitic 20 230 HF 50-110 0.11-0.38 0.24-0.41

G 50-110 0.10-0.25 0.12-0.35

Aluminum-wrought alloys Not hardenable 21 60 HF 65-150 0.09-0.33 0.24-0.35

G 65-130 0.10-0.25 0.12-0.35

Hardenable 22 100 HF 65-150 0.09-0.33 0.24-0.35

G 65-130 0.08-0.23 0.12-0.27

Aluminum-

cast alloys

≤ 12% Si Not hardenable 23 75 HF 65-150 0.09-0.33 0.24-0.35

G 65-130 0.08-0.23 0.12-0.27

Hardenable 24 90 HF 65-150 0.09-0.33 0.24-0.35

G 65-130 0.08-0.23 0.12-0.27

>12% Si High temperature 25 130 HF 65-150 0.09-0.33 0.24-0.35

G 65-130 0.08-0.23 0.12-0.27

Copper alloys

>1% Pb Free cutting 26 110 HF 65-150 0.09-0.33 0.24-0.35

G 65-130 0.08-0.23 0.12-0.27

Brass 27 90 HF 65-150 0.09-0.33 0.24-0.35

G 65-130 0.08-0.23 0.12-0.27

Electrolitic copper 28 100 HF 65-150 0.09-0.33 0.24-0.35

G 65-130 0.08-0.23 0.12-0.27

High temp.

alloys

Fe base Annealed 31 200 HF 20-55 0.09-0.30 0.20-0.33

G 20-50 0.08-0.23 0.12-0.27

Hardened 32 280 HF 20-55 0.09-0.30 0.20-0.33

G 20-50 0.08-0.23 0.12-0.27

Ni / Co

base

Annealed 33 250 HF 20-55 0.09-0.30 0.20-0.33

G 20-50 0.08-0.23 0.12-0.27

Hardened 34 350 HF 20-55 0.09-0.30 0.20-0.33

G 20-50 0.08-0.23 0.12-0.27

Cast 35 320 HF 20-55 0.09-0.30 0.20-0.33

G 20-50 0.08-0.23 0.12-0.27

Titanium alloys

Pure 400 36 HF 30-60 0.09-0.30 0.20-0.33

G 30-60 0.08-0.23 0.12-0.27

Alpha+beta alloys

hardened 1050 37 HF 30-60 0.09-0.30 0.20-0.33

G 30-60 0.08-0.23 0.12-0.27

HHardened steel ≥ 40HRC Hardened 38 HF 30-60 0.09-0.30 0.20-0.33

G 30-60 0.08-0.23 0.12-0.27

(1) For material groups see pages 495-524

STS - Setting guidelines for cutting loads, fluid

pressure and flow rate during STS operation

Net power

Pc (kW)

0 10 20 30 40 50 60 70

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Feed force

Ff (kN)

0 10 20 30 40 50 60 70

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Torque

T (kNm)

0 10 20 30 40 50 60 70

0.1

0.2

0.3

0.4

0.5

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Coolant pressure

P (MPa)

0 10 20 30 40 50 60 70

1MPa = 1.0 N/mm2

1Mpa ≈ 10 atm

Drill dia. (mm)

Coolant volume

q (l/min)

0 10 20 30 40 50 60 70

100

200

300

400

Drill dia. (mm)

DTS - Setting guidelines for cutting loads, fluid

pressure and flow rate during DTS operation

Net power

Pc (kW)

0 10 20 30 40 50 60 70

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Feed force

Ff (kN)

0 10 20 30 40 50 60 70

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Torque

T (kNm)

0 10 20 30 40 50 60 70

0.1

0.2

0.3

0.4

0.5

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Coolant pressure

P (MPa)

0 10 20 30 40 50 60 70

0.5

1.5

1MPa = 1.0 N/mm2

1Mpa ≈ 10 atm

Drill dia. (mm)

Coolant volume

q (l/min)

0 10 20 30 40 50 60 70

100

150

200

Drill dia. (mm)

Technical Guide

The above values should not be used as the exact recommendations. They may need modification depending on the machining conditions, materials, etc.

ISCAR

208

USER GUIDE

DEEP DRILLING - BTA SYSTEM

38.00 - 106.99 107 -168.99 169 - 232.99

OAL

DC DCONMS

Designation

DCN(1) DCX(2) OAL LF DCONMS Ts(3)

DSD-EC 38.00-39.60

38.00 39.60 90.00 85.00 30.00 TS-I11

DSD-EC 39.61-43.00

39.61 43.00 91.00 85.00 33.00 TS-I12

DSD-EC 43.01-47.00

43.01 47.00 101.00 95.00 36.00 TS-I13

DSD-EC 47.01-51.70

47.01 51.70 102.00 95.00 39.00 TS-I14

DSD-EC 51.71-56.20

51.71 56.20 107.00 100.00 43.00 TS-I15

DSD-EC 56.21-60.60

56.21 60.60 118.00 110.00 47.00 TS-I16

DSD-EC 60.61-64.99

60.61 64.99 119.00 110.00 51.00 TS-I17

DSD-EC 65.00-66.99

65.00 66.99 159.00 150.00 52.00 TS-I18

DSD-EC 67.00-72.99

67.00 72.99 159.00 150.00 58.00 TS-I19

DSD-EC 73.00-79.99

73.00 79.99 160.00 150.00 63.00 TS-I20

DSD-EC 80.00-86.99

80.00 86.99 191.00 180.00 70.00 TS-I21

DSD-EC 87.00-99.99

87.00 99.99 193.00 180.00 77.00 TS-I22

DSD-EC 100.00-106.99

100.00 106.99 193.00 180.00 89.00 TS-I23

DSD-EC 107.00-111.99

107.00 111.99 197.00 180.00 89.00 TS-I23

DSD-EC 112.00-123.99

112.00 123.99 221.00 205.00 101.00 TS-I24

DSD-EC 124.00-135.99

124.00 135.99 222.00 205.00 113.00 TS-I25

DSD-EC 136.00-147.99

136.00 147.99 223.00 205.00 125.00 TS-I26

DSD-EC 148.00-159.99

148.00 159.99 245.00 225.00 137.00 TS-I27

DSD-EC 160.00-168.99

160.00 168.99 246.00 225.00 149.00 TS-I28

DSD-EC 169.00-171.99

169.00 171.99 246.00 230.00 149.00 TS-I28

DSD-EC 172.00-183.99

172.00 183.99 247.00 230.00 161.00 TS-I29

DSD-EC 184.00-195.99

184.00 195.99 267.00 250.00 173.00 TS-I30

DSD-EC 196.00-207.99

196.00 207.99 270.00 250.00 185.00 TS-I31

DSD-EC 208.00-219.99

208.00 219.99 271.00 250.00 197.00 TS-I32

DSD-EC 220.00-231.99

220.00 231.99 293.00 270.00 208.00 TS-I33

DSD-EC 233.00-243.99

233.00 243.99 294.00 265.00 220.00 TS-I34

DSD-EC 244.00-255.99

244.00 255.99 294.00 265.00 232.00 TS-I35

DSD-EC 256.00-267.99

256.00 267.99 322.00 290.00 244.00 TS-I36

DSD-EC 268.00-279.99

268.00 279.99 323.00 290.00 256.00 TS-I37

DSD-EC 280.00-291.99

280.00 291.99 325.00 290.00 268.00 TS-I38

• Important: The specified drilling range using the original outer cartridge and pad may be enlarged by using optional outer cartridges and pads as specified on page 221

• For quotation form and user guide, see pages 279-280, 216-218, 222-226 • For spare parts, see pages 212-213 • Ordering example: DSD-EC 67.30

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: NPMX 0803 RB/RG (214) • TPMX (214)

For holders, see pages: TS-I** (264)

DSD-EC

Deep Single Tube Drills

with External 4-Start

Thread Connection and

Cartridges (38-292 dia.)

209

DEEP DRILLING - BTA SYSTEM

DCONMS

38.00-106.99 107-168.99 169-245.99

OAL

Designation

DCN(1) DCX(2) OAL LF DCONMS Ts(3)

DSD-IC 38.00-39.99

38.00 39.99 85.00 80.00 30.00 TS-O15

DSD-IC 40.00-43.99

40.00 43.99 86.00 80.00 33.00 TS-O16

DSD-IC 44.00-46.99

44.00 46.99 96.00 90.00 37.00 TS-O17

DSD-IC 47.00-51.99

47.00 51.99 97.00 90.00 41.00 TS-O18

DSD-IC 52.00-56.99

52.00 56.99 107.00 100.00 44.00 TS-O19

DSD-IC 57.00-60.99

57.00 60.99 118.00 110.00 49.00 TS-O20

DSD-IC 61.00-67.99

61.00 67.99 119.00 110.00 53.00 TS-O21

DSD-IC 68.00-74.99

68.00 74.99 129.00 120.00 59.00 TS-O22

DSD-IC 75.00-80.99

75.00 80.99 161.00 150.00 65.00 TS-O23

DSD-IC 81.00-90.99

81.00 90.99 162.00 150.00 71.00 TS-O24

DSD-IC 91.00-98.99

91.00 98.99 162.00 150.00 79.00 TS-O25

DSD-IC 99.00-106.99

99.00 106.99 163.00 150.00 90.00 TS-O26

DSD-IC 107.00-110.99

107.00 110.99 164.00 150.00 90.00 TS-O26

DSD-IC 111.00-122.99

111.00 122.99 165.00 150.00 102.00 TS-O27

DSD-IC 123.00-134.99

123.00 134.99 167.00 150.00 114.00 TS-O28

DSD-IC 135.00-148.99

135.00 148.99 168.00 150.00 126.00 TS-O29

DSD-IC 149.00-161.99

149.00 161.99 170.00 150.00 139.00 TS-O30

DSD-IC 162.00-168.99

162.00 168.99 211.00 190.00 151.00 TS-O31

DSD-IC 169.00-173.99

169.00 173.99 211.00 190.00 151.00 TS-O31

DSD-IC 174.00-185.99

174.00 185.99 213.00 190.00 163.00 TS-O32

DSD-IC 186.00-197.99

186.00 197.99 212.00 190.00 175.00 TS-O33

DSD-IC 198.00-209.99

198.00 209.99 215.00 190.00 187.00 TS-O34

DSD-IC 210.00-221.99

210.00 221.99 217.00 190.00 199.00 TS-O35

DSD-IC 222.00-233.99

222.00 233.99 218.00 190.00 211.00 TS-O36

DSD-IC 246.00-257.99

246.00 257.99 221.00 190.00 235.00 TS-O38

DSD-IC 258.00-269.99

258.00 269.99 242.00 210.00 245.00 TS-O39

DSD-IC 270.00-281.99

270.00 281.99 244.00 210.00 259.00 TS-O40

DSD-IC 282.00-293.99

282.00 293.99 245.00 210.00 271.00 TS-O41

• Important: The specified drilling range using the original outer cartridge and pad may be enlarged by using optional outer cartridges and pads as specified on page 221

• For spare parts and insert information, see pages 212-213 • For user guide and quotation form, see pages 279-280, 216-218, 222-226

• Ordering example: DSD-IC 67.30

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: NPMX 0803 RB/RG (214) • TPMX (214)

For holders, see pages: TS-O** (265)

Universal Marking for Deep Drilling Tools

D197.00d175

D7.756d6.890

K1ST178

[Lot No.]

Thread type

D-

Tool diameter

Metric-

D197.00

Inch-

D7.756

Pilot diameter

Metric-

d175

Inch-

d6.890

Tool style

K-

Solid drill cartridge style

Thread type

4ST-

Four-start thread single tube

1ST-

Single-start thread single tube

4DT-

Four-start thread double tube

178-

Tube diameter

DSD-IC

Deep Single Tube Drills

with Internal Single-Start

Thread Connection and

Cartridges (38-294 dia.)

ISCAR

210

DEEP DRILLING - BTA SYSTEM

38 -106.99 107- 168.99

OAL

DCONMS

Designation

DCN(1) DCX(2) OAL LF DCONMS Ts(3) Tsi(4)

DDD-EC 38.00-39.60

38.00 39.60 90.00 85.00 33.00 TDO-I8 TDI-N8

DDD-EC 39.61-43.00

39.61 43.00 91.00 85.00 36.00 TDO-I9 TDI-N9

DDD-EC 43.01-47.00

43.01 47.00 101.00 95.00 39.00 TDO-I10 TDI-N10

DDD-EC 47.01-51.70

47.01 51.70 102.00 100.00 43.00 TDO-I11 TDI-N11

DDD-EC 51.71-56.20

51.71 56.20 107.00 100.00 47.00 TDO-I12 TDI-N12

DDD-EC 56.21-65.00

56.21 65.00 119.00 110.00 51.00 TDO-I13 TDI-N13

DDD-EC 65.00-66.99

65.00 66.99 159.00 150.00 52.00 TDO-I14 TDI-N14

DDD-EC 67.00-72.99

67.00 72.99 159.00 150.00 58.00 TDO-I15 TDI-N15

DDD-EC 73.00-79.99

73.00 79.99 160.00 150.00 63.00 TDO-I16 TDI-N16

DDD-EC 80.00-86.99

80.00 86.99 191.00 180.00 70.00 TDO-I17 TDI-N17

DDD-EC 87.00-99.99

87.00 99.99 193.00 180.00 77.00 TDO-I18 TDI-N18

DDD-EC 100.00-106.99

100.00 106.99 193.00 180.00 89.00 TDO-I19 TDI-N19

DDD-EC 107.00-111.99

107.00 111.99 197.00 180.00 89.00 TDO-I19 TDI-N19

DDD-EC 112.00-123.99

112.00 123.99 221.00 205.00 101.00 TDO-I20 TDI-N20

DDD-EC 124.00-135.99

124.00 135.99 222.00 205.00 113.00 TDO-I21 TDI-N21

DDD-EC 136.00-147.99

136.00 147.99 223.00 205.00 125.00 TDO-I22 TDI-N22

DDD-EC 148.00-159.99

148.00 159.99 245.00 225.00 137.00 TDO-I23 TDI-N23

DDD-EC 160.00-168.99

160.00 168.99 246.00 225.00 149.00 TDO-I24 TDI-N24

DDD-EC 169.00-171.99

169.00 171.99 246.00 225.00 149.00 TDO-I24 TDI-N24

DDD-EC 172.00-183.99

172.00 183.99 247.00 225.00 161.00 TDO-I25 TDI-N25

• Important: The specified drilling range using the original outer cartridge and pad may be enlarged by using optional outer cartridges and pads as specified on page 221

• For spare parts and insert information, see pages 212-213 • For user guide and quotation form see pages 279-280, 216-218, 222-226

• Ordering example: DDD-EC 148.00

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Outer tube designation

(4) Inner tube designation

For inserts, see pages: NPMX 0803 RB/RG (214) • TPMX (214)

For holders, see pages: TDO-I (D18.41-65.00) (266) • TDO-I (D65.00-171.99) (267)

Universal Marking for Deep Drilling Tools

D80.01d70

D3.150d2.756

K4DT75

[Lot No.]

Thread type

D-

Tool diameter

Metric-

D80.0

Inch-

D3.150

Pilot diameter

Metric-

d70

Inch-

d2.756

Tool style

K-

Cartridge style solid drill

Thread type

4ST-

Four-start thread single tube

1ST-

Single-start thread single tube

4DT-

Four-start thread double tube

75-

Tube diameter

DDD-EC

Deep Double Tube Drills

with External 4-Start

Thread Connection and

Cartridges (38-184 dia.)

211

DEEP DRILLING - BTA SYSTEM

ISCAR

212

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Spare Parts

DSD-EC /

DDD-EC /

DSD-IC

Diameter

Peripheral Qty. Inner/ Central Qty. Guide Pad Qty.

Guide Pad

Protectors Qty.

Sub

Guide

Pad Qty.

Peripheral

Insert Qty.

Inner/ Central

Insert Qty.

38.00-39.99

CAOD-080 1 CAID-080 1GPS-08-25-155 2 GPP-06 2 SGP-02 1 NPMX 08**R.. 1NPMX 08**R.. 1

CAID-080 1NPMX 08**R.. 1

40.00-44.99

CAOD-0845 1 CAID-080 1GPS-08-25-155 2 GPP-06 2 SGP-02 1 TPMX 14**R.. 1NPMX 08**R.. 1

CAID-080 1NPMX 08**R.. 1

45.00-47.99

CAOD-0845 1 CAID-080 1GPS-10-35-200 2 GPP-07 2 SGP-02 1 TPMX 14**R.. 1NPMX 08**R.. 1

CAID-0845 1TPMX 14**R.. 1

48.00-51.99

CAOD-0845 1 CAID-0845 1GPS-10-35-200 2 GPP-07 2 SGP-02 1 TPMX 14**R.. 1TPMX 14**R.. 1

CAID-0845 1TPMX 14**R. 1

52.00-54.99

CAOD-103 1 CAID-0845 1GPS-10-35-200 2 GPP-07 2 SGP-02 1 TPMX 17**R.. 1TPMX 14**R.. 1

CAID-0845 1TPMX 14**R.. 1

55.00-57.99

CAOD-103 1 CAID-0845 1 GPS-10-35-200 2 GPP-07 2 SGP-02 1 TPMX 17**R.. 1TPMX 14**R.. 1

CAID-103 1TPMX 17**R.. 1

58.00-59.99

CAOD-103 1 CAID-103 1GPS-10-35-200 2 GPP-07 2 SGP-02 1 TPMX 17**R.. 1TPMX 17**R.. 1

CAID-103 1TPMX 17**R.. 1

60.00-63.99

CAOD-103 1 CAID-103 1GPS-14-40-250 2 GPP-08 2 SGP-02 1 TPMX 17**R.. 1TPMX 17**R.. 1

CAID-103 1TPMX 17**R.. 1

64.00-67.99

CAOD-142 1 CAID-103 1GPS-14-40-250 2 GPP-08 2 SGP-03 1 TPMX 24**R.. 1TPMX 17**R.. 1

CAID-103 1TPMX 17**R.. 1

68.00-77.99

CAOD-103 1 CAID-142 1GPS-14-40-250 2 GPP-08 2 SGP-03 1 TPMX 17**R.. 1TPMX 24**R.. 1

CAID-142 1 TPMX 24**R.. 1

78.00-84.99

CAOD-142 1 CAID-142 1GPS-14-40-250 2 GPP-08 2 SGP-03 1 TPMX 24**R.. 1TPMX 24**R.. 1

CAID-142 1TPMX 24**R.. 1

85.00-91.99

CAOD-170 1 CAID-142 1GPS-14-40-250 2 GPP-08 2 SGP-03 1 TPMX 28**R.. 1TPMX 24**R.. 1

CAID-142 1TPMX 24**R.. 1

92.00-98.99

CAOD-142 1 CAID-170 1GPS-14-40-250 2 GPP-08 2 SGP-03 1 TPMX 24**R.. 1TPMX 28**R.. 1

CAID-170 1TPMX 28**R.. 1

99.00-106.99

CAOD-170 1 CAID-170 1GPS-18-40-300 2 GPP-09 2 SGP-04 1 TPMX 28**R.. 1TPMX 28**R.. 1

CAID-170 1TPMX 28**R.. 1

107.00-117.99

CAOD-142 1 CAID-103 3GPS-18-40-300 2 GPP-09 2 SGP-04 1 TPMX 24**R.. 1TPMX 17**R.. 3

CAID-142 1TPMX 24**R.. 1

118.00-135.99

CAOD-142 1 CAID-142 3GPS-18-40-300 2 GPP-09 2 SGP-04 1 TPMX 24**R.. 1TPMX 24**R.. 3

CAID-142 1TPMX 24**R.. 1

136.00-144.99

CAOD-142 1 CAID-142 3GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 24**R.. 1TPMX 24**R.. 3

CAID-170 1TPMX 28**R.. 1

145.00-150.99

CAOD-142 1

CAID-142 2

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 24**R.. 1

TPMX 24**R.. 2

CAID-170 1TPMX 28**R.. 1

151.00-156.99

CAOD-170 1

CAID-142 2

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 2

CAID-170 1TPMX 28**R.. 1

157.00-162.99

CAOD-170 1

CAID-142 1

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 1

CAID-170 2TPMX 28**R.. 2

CAID-170 1TPMX 28**R.. 1

163.00-168.99

CAOD-170 1 CAID-170 3GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1TPMX 28**R.. 3

CAID-170 1TPMX 28**R.. 1

169.00-188.99

CAOD-142 1 CAID-142 5GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 24**R.. 1TPMX 24**R.. 5

CAID-142 1TPMX 24**R.. 1

189.00-196.99

CAOD-142 1 CAID-142 5GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 24**R.. 1TPMX 24**R.. 5

CAID-170 1TPMX 28**R.. 1

197.00-202.99

CAOD-142 1

CAID-142 4

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 24**R.. 1

TPMX 24**R.. 4

CAID-170 1TPMX 28**R.. 1

203.00-208.99

CAOD-142 1

CAID-142 3

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 24**R.. 1

TPMX 24**R.. 3

CAID-170 2TPMX 28**R.. 2

CAID-170 1TPMX 28**R.. 1

209.00-214.99

CAOD-170 1

CAID-142 3

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 3

CAID-170 2TPMX 28**R.. 2

CAID-170 1TPMX 28**R.. 1

213

DEEP DRILLING - BTA SYSTEM

USER GUIDE

DSD-EC /

DDD-EC /

DSD-IC

Diameter

Peripheral Qty. Inner/ Central Qty. Guide Pad Qty.

Guide Pad

Protectors Qty.

Sub

Guide

Pad Qty.

Peripheral

Insert Qty.

Inner/ Central

Insert Qty.

215.00-220.99

CAOD-170 1

CAID-142 2

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 2

CAID-170 3TPMX 28**R.. 3

CAID-170 1TPMX 28**R.. 1

221.00-226.99

CAOD-170 1

CAID-142 1

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 1

CAID-170 4TPMX 28**R.. 4

CAID-170 1TPMX 28**R.. 1

227.00-232.99

CAOD-170 1 CAID-170 5GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1TPMX 28**R.. 5

CAID-170 1TPMX 28**R.. 1

233.00-247.99

CAOD-142 1 CAID-142 7GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 24**R.. 1TPMX 24**R.. 7

CAID-170 1TPMX 28**R.. 1

248.00-253.99

CAOD-170 1 CAID-142 7GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1TPMX 24**R.. 7

CAID-170 1TPMX 28**R.. 1

254.00-258.99

CAOD-170 1

CAID-142 6

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 6

CAID-170 1TPMX 28**R.. 1

259.00-264.99

CAOD-170 1

CAID-142 5

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 5

CAID-170 2TPMX 28**R.. 2

CAID-170 1TPMX 28**R.. 1

265.00-271.99

CAOD-170 1

CAID-142 4

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 4

CAID-170 3TPMX 28**R.. 3

CAID-170 1TPMX 28**R.. 1

272.00-275.99

CAOD-170 1

CAID-142 3

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 3

CAID-170 4TPMX 28**R.. 4

CAID-170 1TPMX 28**R.. 1

276.00-284.99

CAOD-170 1

CAID-142 2

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 2

CAID-170 5TPMX 28**R.. 5

CAID-170 1TPMX 28**R.. 1

285.00-289.99

CAOD-170 1

CAID-142 1

GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1

TPMX 24**R.. 1

CAID-170 6TPMX 28**R.. 6

CAID-170 1TPMX 28**R.. 1

290.00-293.99

CAOD-170 1 CAID-170 7GPS-18-40-300 4 GPP-09 4 SGP-04 1 TPMX 28**R.. 1TPMX 28**R.. 7

CAID-170 1TPMX 28**R.. 1

Spare Parts

ISCAR

214

DEEP DRILLING - BTA SYSTEM

Dimensions Tough

Hard

Designation

IC S RE L

IC9025

IC908

IC520

NPMX 080304R-B

8.00 3.18 0.40 8.36

• •

NPMX 080308R-G

8.00 3.18 0.80 8.36

• •

NPMX 0803 RB/RG

Inserts for Drilling Heads

DSD-EC / DDD-EC / DSD-IC

Dimensions Tough

Hard

Designation

IC S RE

IC920

IC5500

IC9025

IC508

IC908

IC520

IC806

TPMX 140304R-B

8.45 3.50 0.40

• • • • •

TPMX 140308R-DT

8.45 3.50 0.80

• •

TPMX 140308R-G

8.45 3.50 0.80

••••••

TPMX 140308R-B

8.45 3.50 0.80

•

TPMX 170404R-B

10.30 4.00 0.40

• • • • •

TPMX 170408R-B

10.30 4.00 0.80

•

TPMX 170408R-BG

10.30 4.00 0.80

• • •

TPMX 170408R-DT

10.30 4.00 0.80

• • •

TPMX 170408R-G

10.30 4.00 0.80

• • • • •

TPMX 240504R-B

14.20 5.50 0.40

• • • • •

TPMX 240512R-BG

14.20 5.50 1.20

• • • •

TPMX 240512R-DT

14.20 5.50 1.20

• • •

TPMX 240512R-G

14.20 5.50 1.20

• • • • •

TPMX 240512R-B

14.20 5.50 1.20

•

TPMX 280708R-B

17.00 7.50 0.80

• • • •

TPMX 280716R-BG

17.00 7.50 1.60

• • •

TPMX 280716R-DT

17.00 7.50 1.60

• •

TPMX 280716R-G

17.00 7.50 1.60

• • • • •

TPMX 280716R-B

17.00 7.50 1.60

•

For tools, see pages: DDC-EC (249) • DSTR-EC (255) • DSTR-IC (258)

TPMX

Inserts for Drilling Heads

DSD-EC / DDD-EC /

DSD-IC / DSC-EC / DSC-IC

Chipbreaker Selection

G B

Versatile Good chip control for heat-resistant alloy

BG DT

Chip control for difficult-to-cut steel To reduce machine load

215

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

Chip form in deep hole drilling

Chip form plays a key role in STS (Single tube system)

and DTS (Double tube system) while large-volume and

high-pressure coolant do so as well. Because chips are

removed through the tube with coolant, proper chip

formation is essential for smooth and steady evacuation.

Chip formation

Chip formation is affected by multiple factors, such

as workpiece material, chipbreaker geometry, cutting

speed, feed, type of coolant, and coolant temperature.

Suitable chip formation depends on cutting operation

but is controllable by changing the cutting conditions.

How to decide the chip form

Generally the chip length should be 3 - 4 times

its width, but tends to be longer with difficult-to-cut

materials. In this case, chip evacuation can be

improved by making the chips thinner, which is

normally done by reducing the feed rate.

The graph below shows chip formation for different

cutting speeds and feeds. Short chips are created by

reducing the cutting speed or increasing the feed.

Table 1

Central

Intermediate

Peripheral

Cutting speed: Vc (m/min)

110

907050

Condition 0.10 0.15 0.20

Feed: f (mm/rev)

From left to right in each box the order is central, intermediate and

peripheral chip.

Chip Form General Information

ISCAR

216

USER GUIDE

DEEP DRILLING - BTA SYSTEM

217

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Ø38.00-106.99 mm

Guide pad

Filler

Sub

Guide pad

Protector

Peripheral

Central

Inner

Part positions may vary depending on the drill size.

Ø107.00-168.99 mm

Guide pad

Filler

Protector Sub

Guide pad

Peripheral

Inner

Central

Part positions may vary depending on the drill size.

*For more information regarding the filler please see page 218

Ø169.00-232.99 mm

Filler

Protector

Sub

Guide pad

Peripheral

Inner

Central

Inner

Part positions may vary depending on the drill size.

Ø233.00-291.99 mm

Guide pad

Protector

Sub

Guide pad

Filler

Peripheral

Inner

Central

Part positions may vary depending on the drill size.

Guide pads are subject to wear, like inserts.

• Each guide pad can be used on two sides. When

the first corner wears out 70% of the width, reverse

the guide pad to use the second corner.

• Replace with a new guide pad when

the second corner wears out.

Wear resistance

IC950

IC908

IC928

Drill Diameter D (mm)

For higher wear resistance

• High wear-resistant grade

First recommendation

• Suitable for various workpiece materials

• Long tool life due to unique substrate and coating

For higher fracture resistance

• High fracture-resistant grade

Wear on the 1st corner

70%

100%

Reverse and use the 2nd corner

Please replace the filler with

the top guide pad when:

• High hole accuracy is required

• L/D (hole length-to-diameter) ratio is greater than 50:1

• Drilling a workpiece which has a tail stock hole

• The DOC required is greater than the range of the

peripheral insert for counterboring. *See chart below.

Guide pad Protector

Top guide

Filler

*Maximum DOC of peripheral insert

Cartridge DOC (mm) Guide pad

CAOD-0845 6.4 GPS-08.../GPS-10...

CAOD-103 7.2 GPS-10.../GPS-14...

CAOD-142 10.4 GPS-14.../GPS-18...

CAOD-170 12.0 GPS-18...

For diameter less than 92 mm, the drill head is

semi-standard using the top guide pad.

Please contact your dealer for further information.

Guide Pad

Screw Key

GPS-05 SR 34-508 M2.2X0.45 T-7/5

GPS-06 SR 11201753-1 T-7/5

GPS-07 SR 11201753-4 T-9/5

GPS-08 SR 11201753-4 T-9/5

GPS-10 SR 11201753-8 T-15/5

GPS-12 SR 11201753-8 T-15/5

GPS-14 SR 11201752-2 T-15/5

GPS-18 SR 11201756-7S T-15/5

Guide pads

ISCAR

218

USER GUIDE

DEEP DRILLING - BTA SYSTEM

219

DEEP DRILLING - BTA SYSTEM

CAOD

Drilling Head Peripheral Cartridge

Universal Marking for Deep Drilling Tools

CA - I - 0845 - R

Internal

Cartridge

IC L/R

HAND

Designation

Locking Screw Key Insert Insert Clamping Screw Key

CAID-080

SR 11201753-5 T-9/51 NPMX 0803..R-G SR 11201753-2 T-7/51

CAID-0845

SR 11201753-6 T-15/51 TPMX 1403..R-G SR 11201753-3 T-8/51

CAID-085

SR 11201753-5 T-9/51 NPMX 0803..R-G SR 11201753-2 T-7/51

CAID-103

SR 11201752-1 T-15/51 TPMX 1704..R-G SR 11201753-7 T-9/51

CAID-142

SR 11201756-7 HW 3.0 TPMX 2405..R-G SR 11201753-9 T-15/51

CAID-170

SR 11201756-7 HW 3.0 TPMX 2807..R-G SR 11201753-10 T-20/51

Spare Parts

CAID

Drilling Head Inner Cartridge

Universal Marking for Deep Drilling Tools

CA - P - DR - 0800 - R

Peripheral

Cartridge

DR : Drilling

CB : Counter Bore

IC L/R

HAND

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAOD-080

SR 11201755-4 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 1403..R-G SR 11201753-3

CAOD-085

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-103

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-142

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

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OAL H

Designation

OAL b H

SGP-01

10.00 6.0 3.0

SGP-02

10.00 8.0 4.5

SGP-03

10.00 10.0 5.0

SGP-04

20.00 14.0 7.0

• Select an outer cartridge and pad for the required enlarged diameter.

SGP

Drilling Head Sub-Guide Pads

OAL H

Designation

OAL b H

GPP-04

8.00 8.0 4.4

GPP-05

8.00 8.0 3.5

GPP-06

8.00 8.0 4.5

GPP-07

10.00 10.0 6.0

GPP-08

14.00 14.0 7.5

GPP-09

18.00 18.0 9.0

• Select an outer cartridge and pad for the required enlarged diameter.

GPP

Drilling Head Guide

Pad Protectors

Recomended claming torque

Insert Screw Cartridge Screw Guide Pad Screw

(N∙m) (N∙m) (N∙m)

SR 11201753-2 1SR 11201752-1 3.5 SR 14-571/5 3.5

SR 11201753-3 1.3 SR 11201753-5 2.3 SR 34-506-C 2.3

SR 11201753-7 2.3 SR 11201753-5 3.5 LS1206SSS 3

SR 11201753-9 3.5 SR 11201756-7 3

SR 11201753-7 5SR 11201756-10 2.2

SR 11201756-11 2.2

SR 11201756-12 3

SR 11201756-15 5

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(+) Plus Parts for Diameter Enlargement.

By exchanging only the peripheral cartridge and guide pads, the original head diameter can be increased up to 5 mm.

(Standard plus parts = 1 mm, 2 mm , 3 mm , 4 mm , 5 mm)

+ Plus

+1 +2 +3 +4 +5

0.039”0.079”0.118”0.157”0.197”

Plus Cartidge - CAOD

Original +1 mm +2 mm +3 mm +4 mm +5 mm

CAOD-080 CAOD-080+1 CAOD-080+2 - - -

CAOD-0845 CAOD-0845+1 CAOD-0845+2 CAOD-0845+3 - -

CAOD-103 CAOD-103+1 CAOD-103+2 CAOD-103+3 CAOD-103+4 -

CAOD-142 CAOD-142+1 CAOD-142+2 CAOD-142+3 CAOD-142+4 CAOD-142+5

CAOD-170 CAOD-170+1 CAOD-170+2 CAOD-170+3 CAOD-170+4 CAOD-170+5

Plus Cartidge - CAORC

Original Cartridge +1 mm +2 mm +3 mm +4 mm +5 mm

CAORC-0845 CAORC-0845+1 CAORC-0845+2 CAORC-0845+3 - -

CAORC-103 CAORC-103+1 CAORC-103+2 CAORC-103+3 CAORC-103+4 -

CAORC-142 CAORC-142+1 CAORC-142+2 CAORC-142+3 CAORC-142+4 CAORC-142+5

CAORC-170 CAORC-170+1 CAORC-170+2 CAORC-170+3 CAORC-170+4 CAORC-170+5

Plus Guide Pad

Original Pad +1 mm +2 mm +3 mm +4 mm +5 mm

GPS-08-25-155 GPB-08-25-155+1 GPB-08-25-155+2 GPB-08-25-155+3 - -

GPS-10-35-200 GPB-10-35-200+1 GPB-10-35-200+2 GPB-10-35-200+3 GPB-10-35-200+4 -

GPS-14-40-250 GPB-14-40-250+1 GPB-14-40-250+2 GPB-14-40-250+3 GPB-14-40-250+4 GPB-14-40-250+5

GPS-18-40-300 GPB-18-40-300+1 GPB-18-40-300+2 GPB-18-40-300+3 GPB-18-40-300+4 GPB-18-40-300+5

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USER GUIDE

CAOD

Drilling Head Peripheral Cartridge

Universal Marking for Deep Drilling Tools

CA - P - DR - 0800 - R

Peripheral

Cartridge

DR : Drilling

CB : Counter Bore

IC L/R

HAND

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAOD-080+1

SR 11201755-4 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-080+2

SR 11201755-4 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-085+1

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-085+2

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-085+3

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-103+1

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-103+2

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-103+3

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-103+4

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-142+1

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-142+2

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-142+3

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-142+4

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-142+5

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-170+1

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD-170+2

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD-170+3

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD-170+4

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD-170+5

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

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USER GUIDE

Machining Recommendations

ISO

Material Condition

Tensile Strength

[N/mm2]

Material

Group

No.(1)

Hardness

Chipbreaker

Troubleshooting

First Choice Fracture Wear

Non-alloy steel

and cast steel,

free cutting steel

< 0.25 %C Annealed 420 1 125

IC908

IC806

IC9025

>= 0.25 %C Annealed 650 2 190

< 0.55 %C Quenched and tempered 850 3 250

>= 0.55 %C Annealed 750 4 220

Quenched and tempered 1000 5 300

Low alloy and cast steel (less

than 5% of alloying elements)

Annealed 600 6 200

IC908

IC806

IC9025

Quenched and tempered

930 7 275

1000 8 300

1200 9 350

High alloyed steel, cast

steel and tool steel

Annealed 680 10 200 G

IC908

IC806

IC9025

Quenched and tempered 1100 11 325

Stainless steel and cast steel Ferritic/martensitic 680 12 200 G

IC908

IC806

IC9025

Martensitic 820 13 240

MStainless steel and cast steel Austenitic, duplex 600 14 180 G

IC806

IC908

IC9025

Grey cast iron (GG) Ferritic/pearlitic 15 180

IC908

IC806

IC9025

Pearlitic/martensitic 16 260

Nodular cast iron (GGG) Ferritic 17 160

Pearlitic 18 250

Malleable cast iron Ferritic 19 130

Pearlitic 20 230

Aluminum-wrought alloys Not hardenable 21 60

IC908

IC806

IC9025

Hardenable 22 100

Aluminum-

cast alloys

<=12% Si Not hardenable 23 75

Hardenable 24 90

>12% Si High temperature 25 130

Copper alloys

>1% Pb Free cutting 26 110

Brass 27 90

Electrolitic copper 28 100

Non-metallic Duroplastics, fiber plastics 29

Hard rubber 30

High temp. alloys

Fe based Annealed 31 200

IC806

IC908

IC9025

Hardened 32 280

Ni or Co

based

Annealed 33 250

Hardened 34 350

Cast 35 320

Titanium alloys Pure 400 36

Alpha+beta alloys hardened 1050 37

Hardened steel Hardened 55 HRC 38

IC806

IC908

Hardened 60 HRC 39

Chilled cast iron Cast 40 400

Cast iron Hardened 55 HRC 41

(1) For material groups see pages 495-524

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USER GUIDE

Adjustable Solid Drill Heads DSD-EC, DDD-EC, DSD-IC

Dia. Range 38.00-39.99 40.00-51.99 52.00-63.99 64.00-84.99 85.00-293.00

Vc (m/min) Feed Rate f (mm/rev)

60-120 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

60-100 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

50-100 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

60-120 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

60-110 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

80-140 0.20-0.30 0.20-0.30 0.24-0.32 0.24-0.32 0.25-0.40

100-200 0.08-0.2 0.1-0.25 0.13-0.28 0.15-0.3 0.18-0.33

60-130 0.08-0.2 0.1-0.25 0.13-0.28 0.15-0.3 0.18-0.33

20-65 0.06-0.13 0.08-0.18 0.13-0.23 0.13-0.23 0.18-0.28

30-100 0.06-0.13 0.08-0.18 0.13-0.23 0.13-0.23 0.18-0.28

30-60 0.06-0.13 0.08-0.18 0.13-0.23 0.13-0.23 0.18-0.28

30-80 0.06-0.13 0.08-0.18 0.13-0.23 0.13-0.23 0.15-0.28

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Technical Guide

Setting guidelines for cutting loads, fluid

pressure and flow rate during STS operation

Net power

0 10 20 30 40 50

0 50 100 150 200 250 300

Pc (kW)

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Feed force

0 10 20 30 40 50

0 50 100 150 200 250 300

Ff (kN)

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Torque

0 10 20 30 40 50

0.1

0.2

0 50 100 150 200 250 300

T (kNm)

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Coolant pressure

0 10 20 30 40 50 60 70

0 100 200 300 400 500

P (MPa)

1MPa = 1.0 N/mm2

1Mpa ≈ 10 atm

Drill dia. (mm)

Coolant volume

0 10 20 30 40 50

100

150

200

0 100 200 300

500

1000

1500

2000

q (l/min)

Drill dia. (mm)

Setting guidelines for cutting loads, fluid

pressure and flow rate during DTS operation

Net power

0 10 20 30 40 50

0 50 100 150 200 250

300

Pc (kW)

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Feed force

0 10 20 30 40 50

0 50 100 150 200 250

300

Ff (kN)

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Torque

0 10 20 30 40 50

0.1

0.2

0 50 100 150 200 250 300

T (kNm)

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 100 m/min

f = 0.25 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Vc = 70 m/min

f = 0.15 mm/rev

Drill dia. (mm)

Coolant pressure

0 10 20 30 40 50 60 70

0.5

1.5

0 50 100 150 200

0.5

0.25

0.75

P (MPa)

1MPa = 1.0 N/mm2

1Mpa ≈ 10 atm

Drill dia. (mm)

Coolant volume

0 10 20 30 40 50

100

0 50 100 150 200

100

200

300

400

q (l/min)

Drill dia. (mm)

Technical Information -

Cartridge Style Drill Head Diameter Settings

The drill head diameter is set and inspected with a master insert in our final inspection. However, the inserts in the market

have a tolerance fluctuation so each time you index the insert, the diameter must be adjusted as per the following method.

Note: When a corner change is made on the insert, it must be adjusted to the correct

size or damage can be caused to the head body or workpiece material.

1. Remove the inner cartridge to avoid interference with the guide screw.

2. The dimensional guide pad must be slid forward to measure the diameter.

2.1 Loosen the lock screw and slide the guide pad forward.

2.2 Re-tighten the lock screw at the measuring position.

3. Measure the diameter with a micrometer. We recommend setting the

tool diameter at h8 tolerance to the cutting diameter. If the diameter

is incorrect, go to step 4 below. If it’s correct, go to step 5 below.

4. Adjust the outer cartridge

4.1 First loosen the lock screw of the outer cartridge and then tighten it slightly.

4.2 Proceed to adjust the diameter, using the 2 adjustment

screws and measure with a micrometer.

4.3 When set to the size, re-tighten the lock screw.

4.4 Recheck the diameter with a micrometer. If it is still out of tolerance,

repeat the procedure from steps 1-4.

Note: Please make sure to tighten the lock screw firmly before use. If loose,

the cartridge may move and cause serious problems during machining.

5. Slide the dimensional guide pad back to the original

position and tighten the lock screw.

6. Replace the inner cartridge and tighten the lock screw.

Note: Please check that all lock screws are firmly tightened, as

they may come loose if vibration occurs during drilling.

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DEEP DRILLING - BTA SYSTEM

Single tube system – external thread:

DSD-E0 - Deep Single Tube Drills with External Single

Thread Connection and a Brazed Single Tip (8-14.8 dia.)

DSD-E1 - Deep Single Tube Drills with

External 2 and 4 Start Thread Connections

and a Single Brazed Tip (12.6-20 dia.)

DSD-E2/E3 - Deep Single Tube Drills with

External 2 and 4 Start Thread Connections

and 2 or 3 Brazed Tips (12.6-65 dia.)

Double tube system:

DDD-E3 - Deep Double Tube Drills with External 4 Start

Thread Connection and Brazed Tips (18.4-65 dia.)

Brazed Drilling Head

Grade of Brazed Heads

D S D

E 3 25.28 DT

PZXT

DDeep drilling /

Counter boring Drill Diameter Chipbreaker

Brazed drill

IInch - Deep drilling

/ Counter boring

SSpecial - Deep drilling

/ Counter boring

Grade

Brazed drill

SSingle Tube FB Fixed pocket

(FNBM Type)

DDouble Tube FT Fixed pocket

(FNTR Type)

DDrill

CCounterbore with

Through Hole

TCounterbore w/o

Through Hole

TR Trepanning

EExternal Thread

IInternal Thread

AAdjustable Insert

CCartridge

FFast Feed

0Brazed, 1 tip, 1 thread

start (MBU type)

1Brazed, 1 tip (UTE type)

2Brazed, 2 tip (BTU type)

3Brazed, 3 tip (BTU, ETU type)

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DSD-E0

DSD-E0 (MBU style) STS

Ø8 -14.79 mm (Ø.315– .582”)

ISO Wear resistance Shock resistance

40302010

DSD-E1

DSD-E1 (UTE style) STS

Ø12.60 ~ 20.00 mm (Ø.496” ~ .787”)

ISO Wear resistance Shock resistance

40302010

KZK

DSD-E2

DSD-E2 (BTU 2tip style) STS

Ø12.60 ~ 20.00 mm (Ø.496” ~ .787”)

ISO Wear resistance Shock resistance

40302010

PZT

PZN

PZT

DSD-E3

DSD-E3 (BTU style) STS DDD-E3 (ETU style) STS

Ø15.60 ~ 65.00mm

(Ø.615” ~ 2.559”)

Ø18.40 ~ 65.00mm

(Ø.725” ~ 2.559”)

ISO Wear resistance Shock resistance

4030

2010

PZT PZX2T

PZX2T

PZN

KZK

* indicates the first recommendation

Grade of Brazed Heads

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DEEP DRILLING - BTA SYSTEM

Tool Grades

Application Grade

Coating

Features

Brazed Drill Heads

DSD-E0 DSD-E1 DSD-E2/E3 DDD-E3

Main

composition

Thickness

/ µm

1122

TiAlCr 2.5

• High wear resistance

• Suitable for steel, cast iron,

and difficult-to-cut material

3 3 3 3

PP10 - P30

KK15 - K25

NN15 - N25

SS15 - S25

HH15 - H25

1132

TiAlCr 2.5

• Good balance between wear

and chipping resistance

• Suitable for steel and

stainless steel under general

cutting conditions

3 3

PP20 - P30

MM25 - M35

2122 TiAlCr 2.5

• High fracture resistance

• Suitable for stainless steel

3 3

MM30 - M40

3112

TiAlCr 2.5

• Good balance between wear

and fracture resistance

3 3

MM15 - M25

KK10 - K20

NN15 - N25

SS15 - S25

HH15 - H25

3132

TiAlCr 2.5

• First choice for heat-resistant alloy

under general cutting conditions

333

KK15 - K25

NN10 - N20

SS15 - S25

HH15 - H25

Note: Being brazed tools, the grade codes represent the grade combination of the brazed carbide tip and guide pad grades.

They do not represent the individual grade of carbide tips or guide pads.

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USER GUIDE

OAL

DC DCONMS

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head

Designation

DCN(1) DCX(2) OAL DCONMS PL Ts(3)

DSD-E0 8.00-8.99 NOM 0

8.00 8.99 35.00 6.00 2.00 TS001

DSD-E0 8.00-8.99 NOM 2

8.00 8.99 35.00 6.00 2.00 TS001

DSD-E0 9.00-9.99 NOM 0

9.00 9.99 35.00 7.20 2.00 TS002

DSD-E0 9.00-9.99 NOM 2

9.00 9.99 35.00 7.20 2.00 TS002

DSD-E0 10.00-10.99 NOM 0

10.00 10.99 35.20 7.60 2.20 TS003

DSD-E0 10.00-10.99 NOM 2

10.00 10.99 35.20 7.60 2.20 TS003

DSD-E0 11.00-11.99 NOM 0

11.00 11.99 35.20 8.60 2.20 TS004

DSD-E0 11.00-11.99 NOM 2

11.00 11.99 35.20 8.60 2.20 TS004

DSD-E0 12.00-13.49 NOM 0

12.00 13.49 35.30 9.10 2.30 TS005

DSD-E0 12.00-13.49 NOM 2

12.00 13.49 35.30 9.10 2.30 TS005

DSD-E0 13.50-14.79 NOM 0

13.50 14.79 35.40 10.80 2.40 TS006

DSD-E0 13.50-14.79 NOM 2

13.50 14.79 35.40 10.80 2.40 TS006

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron.

• For user guide and quotation form, see pages 268-269, 274-280 • Ordering example: DSD-E0 11.30 DT-PO

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For holders, see pages: TS*** (263)

DSD-E0

Deep Single Tube Drills

with External Single Thread

Connection and a Brazed

Single Tip (8-14.8 dia.)

OAL

DC DCONMS

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation

DCN(1) DCX(2) OAL DCONMS PL Threads(3) Ts(4)

DSD-E1 12.60-13.60 NOM 0

12.60 13.60 42.50 9.60 2.30 2 TS-I01

DSD-E1 12.60-13.60 NOM 2

12.60 13.60 42.50 9.60 2.30 2 TS-I01

DSD-E1 13.61-14.60 NOM 0

13.61 14.60 42.70 10.60 2.40 2 TS-I02

DSD-E1 13.61-14.60 NOM 2

13.61 14.60 42.70 10.60 2.40 2 TS-I02

DSD-E1 14.61-15.59 NOM 0

14.61 15.59 42.70 11.60 3.00 2 TS-I03

DSD-E1 14.61-15.59 NOM 2

14.61 15.59 42.70 11.60 3.00 2 TS-I03

DSD-E1 15.60-16.70 NOM 0

15.60 16.70 42.70 11.60 2.40 4 TS-I0

DSD-E1 15.60-16.70 NOM 2

15.60 16.70 42.70 11.60 2.40 4 TS-I0

DSD-E1 16.71-17.70 NOM 0

16.71 17.70 43.20 13.60 3.00 4 TS-I1

DSD-E1 16.71-17.70 NOM 2

16.71 17.70 43.20 13.60 3.00 4 TS-I1

DSD-E1 17.71-18.90 NOM 0

17.71 18.90 43.60 14.50 3.30 4 TS-I2

DSD-E1 17.71-18.90 NOM 2

17.71 18.90 43.60 14.50 3.30 4 TS-I2

DSD-E1 18.91-20.00 NOM 0

18.91 20.00 43.60 15.50 3.30 4 TS-I3

DSD-E1 18.91-20.00 NOM 2

18.91 20.00 43.60 15.50 3.30 4 TS-I3

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron.

• For user guide and quotation form, see pages 268-269, 274-280 • Ordering example: DSD-E1 14.50 DT-PO

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) No. of thread starts

(4) Tube designation

For holders, see pages: TS-I** (264)

DSD-E1

Deep Single Tube Drills with

External 2 and 4 Start Thread

Connections and a Single

Brazed Tip (12.6-20 dia.)

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DEEP DRILLING - BTA SYSTEM

OAL

DCONMS

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation

DCN(1) DCX(2) OAL DCONMS PL Threads(3) Ts(4)

DSD-E2 12.60-13.10 NOM 0

12.60 13.10 43.00 9.60 1.10 2 TS-I01

DSD-E2 12.60-13.10 NOM 2

12.60 13.10 43.00 9.60 1.10 2 TS-I01

DSD-E2 13.11-13.60 NOM 0

13.11 13.60 43.00 9.60 1.10 2 TS-I01

DSD-E2 13.11-13.60 NOM 2

13.11 13.60 43.00 9.60 1.10 2 TS-I01

DSD-E2 13.61-14.10 NOM 0

13.61 14.10 43.00 10.60 1.20 2 TS-I02

DSD-E2 13.61-14.10 NOM 2

13.61 14.10 43.00 10.60 1.20 2 TS-I02

DSD-E2 14.11-14.60 NOM 0

14.11 14.60 43.00 10.60 1.20 2 TS-I02

DSD-E2 14.11-14.60 NOM 2

14.11 14.60 43.00 10.60 1.20 2 TS-I02

DSD-E2 14.61-15.10 NOM 0

14.61 15.10 43.00 11.60 1.30 2 TS-I03

DSD-E2 14.61-15.10 NOM 2

14.61 15.10 43.00 11.60 1.30 2 TS-I03

DSD-E2 15.11-15.59 NOM 0

15.11 15.59 43.00 11.60 1.30 2 TS-I03

DSD-E2 15.11-15.59 NOM 2

15.11 15.59 43.00 11.60 1.30 2 TS-I03

DSD-E3 15.60-16.20 NOM 0

15.60 16.20 43.00 12.60 2.70 4 TS-I0

DSD-E3 15.60-16.20 NOM 2

15.60 16.20 43.00 12.60 2.70 4 TS-I0

DSD-E3 16.21-16.70 NOM 0

16.21 16.70 43.00 12.60 2.70 4 TS-I0

DSD-E3 16.21-16.70 NOM 2

16.21 16.70 43.00 12.60 2.70 4 TS-I0

DSD-E3 16.71-17.20 NOM 0

16.71 17.20 43.00 13.60 2.70 4 TS-I1

DSD-E3 16.71-17.20 NOM 2

16.71 17.20 43.00 13.60 2.70 4 TS-I1

DSD-E3 17.21-17.70 NOM 0

17.21 17.70 43.00 13.60 2.70 4 TS-I1

DSD-E3 17.21-17.70 NOM 2

17.21 17.70 43.00 13.60 2.70 4 TS-I1

DSD-E3 17.71-18.40 NOM 0

17.71 18.40 47.00 14.50 2.80 4 TS-I2

DSD-E3 17.71-18.40 NOM 2

17.71 18.40 47.00 14.50 2.80 4 TS-I2

DSD-E3 18.41-18.90 NOM 0

18.41 18.90 47.00 14.50 2.90 4 TS-I2

DSD-E3 18.41-18.90 NOM 2

18.41 18.90 47.00 14.50 2.90 4 TS-I2

DSD-E3 18.91-20.00 NOM 0

18.91 20.00 47.00 15.50 2.90 4 TS-I3

DSD-E3 18.91-20.00 NOM 2

18.91 20.00 47.00 15.50 2.90 4 TS-I3

DSD-E3 20.01-21.80 NOM 0

20.01 21.80 52.50 16.00 3.20 4 TS-I4

DSD-E3 20.01-21.80 NOM 2

20.01 21.80 52.50 16.00 3.20 4 TS-I4

DSD-E3 21.81-24.10 NOM 0

21.81 24.10 56.00 18.00 3.20 4 TS-I5

DSD-E3 21.81-24.10 NOM 2

21.81 24.10 56.00 18.00 3.20 4 TS-I5

DSD-E3 24.11-26.40 NOM 0

24.11 26.40 57.50 19.50 3.50 4 TS-I6

DSD-E3 24.11-26.40 NOM 2

24.11 26.40 57.50 19.50 3.50 4 TS-I6

DSD-E3 26.41-28.70 NOM 0

26.41 28.70 57.50 21.00 3.70 4 TS-I7

DSD-E3 26.41-28.70 NOM 2

26.41 28.70 57.50 21.00 3.70 4 TS-I7

DSD-E3 28.71-31.00 NOM 0

28.71 31.00 63.50 23.50 4.00 4 TS-I8

DSD-E3 28.71-31.00 NOM 2

28.71 31.00 63.50 23.50 4.00 4 TS-I8

DSD-E3 31.01-33.30 NOM 0

31.01 33.30 63.50 25.50 4.30 4 TS-I9

DSD-E3 31.01-33.30 NOM 2

31.01 33.30 63.50 25.50 4.30 4 TS-I9

DSD-E3 33.31-36.20 NOM 0

33.31 36.20 63.50 28.00 4.50 4 TS-I10

DSD-E3 33.31-36.20 NOM 2

33.31 36.20 63.50 28.00 4.50 4 TS-I10

DSD-E3 36.21-39.60 NOM 0

36.21 39.60 73.50 30.00 4.80 4 TS-I11

DSD-E3 36.21-39.60 NOM 2

36.21 39.60 73.50 30.00 4.80 4 TS-I11

DSD-E3 39.61-43.00 NOM 0

39.61 43.00 73.50 33.00 5.60 4 TS-I12

DSD-E3 39.61-43.00 NOM 2

39.61 43.00 73.50 33.00 5.60 4 TS-I12

DSD-E3 43.01-47.00 NOM 0

43.01 47.00 75.00 36.00 5.40 4 TS-I13

DSD-E3 43.01-47.00 NOM 2

43.01 47.00 75.00 36.00 5.40 4 TS-I13

DSD-E3 47.01-51.70 NOM 0

47.01 51.70 75.00 39.00 6.10 4 TS-I14

DSD-E3 47.01-51.70 NOM 2

47.01 51.70 75.00 39.00 6.10 4 TS-I14

DSD-E3 51.71-56.20 NOM 0

51.71 56.20 82.00 43.00 6.50 4 TS-I15

DSD-E3 51.71-56.20 NOM 2

51.71 56.20 82.00 43.00 6.50 4 TS-I15

DSD-E3 56.21-60.60 NOM 0

56.21 60.60 84.00 47.00 6.60 4 TS-I16

DSD-E3 56.21-60.60 NOM 2

56.21 60.60 84.00 47.00 6.60 4 TS-I16

DSD-E3 60.61-65.00 NOM 0

60.61 65.00 84.00 47.00 7.00 4 TS-I17

DSD-E3 60.61-65.00 NOM 2

60.61 65.00 84.00 47.00 7.00 4 TS-I17

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: ISO P, K, M, N materials • For user guide and

quotation form, see pages 268-269, 274-280 • Ordering example: DSD-E3 43.30 DT-PO

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Number of thread starts

(4) Tube designation

For holders, see pages: TS-I** (264)

DSD-E2/E3

Deep Single Tube Drills with

External 2 and 4 Start Thread

Connections and 2 or 3

Brazed Tips (12.6-65 dia.)

231

DEEP DRILLING - BTA SYSTEM

OAL

DCONMS

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation

DCN(1) DCX(2) OAL DCONMS PL Ts(3) Tsi(4)

DDD-E3 18.41-20.00 NOM 0

18.41 20.00 50.00 16.00 2.90 TDO-I0 TDI-N0

DDD-E3 18.41-20.00 NOM 2

18.41 20.00 50.00 16.00 2.90 TDO-I0 TDI-N0

DDD-E3 20.01-21.80 NOM 0

20.01 21.80 56.00 18.00 3.20 TDO-I1 TDI-N1

DDD-E3 20.01-21.80 NOM 2

20.01 21.80 56.00 18.00 3.20 TDO-I1 TDI-N1

DDD-E3 21.81-24.10 NOM 0

21.81 24.10 56.00 19.50 3.20 TDO-I2 TDI-N2

DDD-E3 21.81-24.10 NOM 2

21.81 24.10 56.00 19.50 3.20 TDO-I2 TDI-N2

DDD-E3 24.11-26.40 NOM 0

24.11 26.40 57.50 21.00 3.50 TDO-I3 TDI-N3

DDD-E3 24.11-26.40 NOM 2

24.11 26.40 57.50 21.00 3.50 TDO-I3 TDI-N3

DDD-E3 26.41-28.70 NOM 0

26.41 28.70 60.50 23.50 3.70 TDO-I4 TDI-N4

DDD-E3 26.41-28.70 NOM 2

26.41 28.70 60.50 23.50 3.70 TDO-I4 TDI-N4

DDD-E3 28.71-31.00 NOM 0

28.71 31.00 63.50 25.50 4.00 TDO-I5 TDI-N5

DDD-E3 28.71-31.00 NOM 2

28.71 31.00 63.50 25.50 4.00 TDO-I5 TDI-N5

DDD-E3 31.01-33.30 NOM 0

31.01 33.30 63.50 28.00 4.10 TDO-I6 TDI-N6

DDD-E3 31.01-33.30 NOM 2

31.01 33.30 63.50 28.00 4.10 TDO-I6 TDI-N6

DDD-E3 33.31-36.20 NOM 0

33.31 36.20 70.50 30.00 4.50 TDO-I7 TDI-N7

DDD-E3 33.31-36.20 NOM 2

33.31 36.20 70.50 30.00 4.50 TDO-I7 TDI-N7

DDD-E3 36.21-39.60 NOM 0

36.21 39.60 73.50 33.00 4.80 TDO-I8 TDI-N8

DDD-E3 36.21-39.60 NOM 2

36.21 39.60 73.50 33.00 4.80 TDO-I8 TDI-N8

DDD-E3 39.61-43.00 NOM 0

39.61 43.00 73.50 36.00 5.30 TDO-I9 TDI-N9

DDD-E3 39.61-43.00 NOM 2

39.61 43.00 73.50 36.00 5.30 TDO-I9 TDI-N9

DDD-E3 43.01-47.00 NOM 0

43.01 47.00 75.00 39.00 5.50 TDO-I10 TDI-N10

DDD-E3 43.01-47.00 NOM 2

43.01 47.00 75.00 39.00 5.50 TDO-I10 TDI-N10

DDD-E3 47.01-51.70 NOM 0

47.01 51.70 79.00 43.00 6.10 TDO-I11 TDI-N11

DDD-E3 47.01-51.70 NOM 2

47.01 51.70 79.00 43.00 6.10 TDO-I11 TDI-N11

DDD-E3 51.71-56.20 NOM 0

51.71 56.20 82.00 47.00 6.50 TDO-I12 TDI-N12

DDD-E3 51.71-56.20 NOM 2

51.71 56.20 82.00 47.00 6.50 TDO-I12 TDI-N12

DDD-E3 56.21-65.00 NOM 0

56.21 65.00 84.00 51.00 6.60 TDO-I13 TDI-N13

DDD-E3 56.21-65.00 NOM 2

56.21 65.00 84.00 51.00 6.60 TDO-I13 TDI-N13

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: ISO P, K, M, N materials • NOM 0 refers to

non-coated drill head, NOM 2 refers to coated drill head. • Ordering example: DDD-E3 47.10 OT-P0 • For quotation form and user guide, see pages 268-269, 274-280

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Outer tube designation

(4) Inner tube designation

For holders, see pages: TDO-I (D18.41-65.00) (266)

Universal Marking for Deep Drilling Tools

A / B

Thread type

D18.40d23.5

D.724d.630

B4DT18

[Lot No.]

D- Tool diameter

Metric-

D18.40

Inch-

D.724

Pilot diameter

Metric-

d23.5

Inch-

d.630

Tool style

A-

Single cutting edge

B-

Multiple cutting edges

Thread type

1ST-

Single-start thread single tube

2ST-

Two-start thread single tube

4ST-

Four-start thread single tube

4DT-

Four-start thread double tube

18-

Tube diameter

DDD-E3

Deep Double Tube Drills

with External 4 Start Thread

Connection and Brazed

Tips (18.4-65 dia.)

ISCAR

232

DEEP DRILLING - BTA SYSTEM

DCONMS

CHW

Designation

DCN(1) DCX(2) CHW LF DCONMS Ts(3)

DSC-EA 25.00-26.40

25.00 26.40 3.5 70.00 19.50 TS-I6

DSC-EA 26.41-28.70

26.41 28.70 3.5 70.00 21.00 TS-I7

DSC-EA 28.71-31.00

28.71 31.00 3.5 75.00 23.50 TS-I8

DSC-EA 31.01-33.30

31.01 33.30 3.5 75.00 25.50 TS-I9

DSC-EA 33.31-36.20

33.31 36.20 3.5 75.00 28.00 TS-I10

DSC-EA 36.21-39.60

36.21 39.60 3.5 90.00 30.00 TS-I11

DSC-EA 39.61-39.99

39.61 39.99 3.5 90.00 33.00 TS-I12

• For user guide and quotation form, see pages 272-280 • Ordering example: DSC-EA 33.20

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: XPMT-45 (234) • XPMT-UB (234)

For holders, see pages: TS-I** (264)

Diameter

Insert

Insert Clamping

Screw QTY Guide Pads QTY SCREW QTY Key

25.00-29.99

XPMT 16002-45 SR 11201754-4 1 PCS GPS-06-20-120 2 PCS SR 34-508 2 PCS T-7/5

30.00-37.99

XPMT 16002-45 SR 11201754-4 1 PCS GPS-07-20-120 3 PCS SR11201753-4 3 PCS T-9/5

38.00-39.99

XPMT 16002-45 SR 11201754-4 1 PCS GPS-08-25-155 3 PCS SR 34-506-C 3 PCS T-9/5

Diameter

Guide Pad

Protectors QTY Screw QTY Key

Sub Guide

Pad QTY Screw QTY Key

25.00-29.99

GPP-04 2 PCS SR11201753-4 2 PCS T-9/5 SGP-02 1 PCS SR11201753-1 1 PCS T-7/5

30.00-37.99

GPP-05 3 PCS SR11201753-4 3 PCS T-9/5 SGP-02 1 PCS SR11201753-1 1 PCS T-7/5

38.00-39.99

GPP-06 3 PCS SR11201753-4 3 PCS T-9/5 SGP-02 1 PCS SR11201753-4 1 PCS T-9/5

DSC-EA

Deep Single Tube Counterbore

with Through Hole, External 4

Start Thread and Adjustable

Diameter (25-40 dia.)

233

DEEP DRILLING - BTA SYSTEM

Dimensions Tough

Hard

Designation

W1 S

IC908

IC520M

XPMT 16002UB

9.50 2.80

•

XPMT 18003UB

11.00 3.05

•

XPMT21003UB

13.00 3.55

•

XPMT 25003UB

14.50 3.40

•

For tools, see pages: DDC-EA (246) • DSC-EA (233) • DSC-IA (240)

XPMT-UB

Inserts for DSD/DSC

Drilling / Boring Heads

Dimensions

Designation

W1 S

IC950

XPMT 16002-45

9.50 2.80

•

For tools, see pages: DDC-EA (246) • DSC-IA (240)

XPMT-45

Inserts for DSC Boring Heads

OAL H

Designation

OAL b H

SGP-01

10.00 6.0 3.0

SGP-02

10.00 8.0 4.5

SGP-03

10.00 10.0 5.0

SGP-04

20.00 14.0 7.0

• Select an outer cartridge and pad for the required enlarged diameter.

SGP

Boring Head Sub-Guide Pads

ISCAR

234

DEEP DRILLING - BTA SYSTEM

OAL H

Designation

OAL b H

GPP-04

8.00 8.0 4.4

GPP-05

8.00 8.0 3.5

GPP-06

8.00 8.0 4.5

GPP-07

10.00 10.0 6.0

GPP-08

14.00 14.0 7.5

GPP-09

18.00 18.0 9.0

• Select an outer cartridge and pad for the required enlarged diameter.

GPP

Boring Head Guide

Pad Protectors

235

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

CAOD

CAORC

DCONMS

CHW

CHW CHW_2

Designation

DCN(1) DCX(2) CHW CHW_2 LF DCONMS Ts(3)

DSC-EC 40.00-43.00

40.00 43.00 6.4 4.0 90.00 33.00 TS-I12

DSC-EC 43.01-47.00

43.01 47.00 6.4 4.0 95.00 36.00 TS-I13

DSC-EC 47.01-51.70

47.01 51.70 6.4 4.0 100.00 39.00 TS-I14

DSC-EC 51.71-56.20

51.71 56.20 6.4 4.0 100.00 43.00 TS-I15

DSC-EC 56.21-60.60

56.21 60.60 7.2 4.8 105.00 47.00 TS-I16

DSC-EC 60.61-65.00

60.61 65.00 7.2 4.8 110.00 51.00 TS-I17

DSC-EC 65.00-66.99

65.00 66.99 7.2 4.8 150.00 52.00 TS-I18

DSC-EC 67.00-72.99

67.00 72.99 10.4 6.4 150.00 58.00 TS-I19

DSC-EC 73.00-79.99

73.00 79.99 10.4 6.4 150.00 63.00 TS-I20

DSC-EC 80.00-86.99

80.00 86.99 10.4 6.4 180.00 70.00 TS-I21

DSC-EC 87.00-99.99

87.00 99.99 10.4 6.4 180.00 77.00 TS-I22

DSC-EC 100.00-111.99

100.00 111.99 10.4 6.4 180.00 89.00 TS-I23

DSC-EC 112.00-123.99

112.00 123.99 10.4 6.4 205.00 101.00 TS-I24

DSC-EC 124.00-135.99

124.00 135.99 10.4 6.4 205.00 113.00 TS-I25

DSC-EC 136.00-147.99

136.00 147.99 10.4 6.4 205.00 125.00 TS-I26

DSC-EC 148.00-159.99

148.00 159.99 10.4 6.4 225.00 137.00 TS-I27

DSC-EC 160.00-171.99

160.00 171.99 10.4 6.4 225.00 149.00 TS-I28

DSC-EC 172.00-183.99

172.00 183.99 10.4 6.4 225.00 161.00 TS-I29

DSC-EC 184.00-195.99

184.00 195.99 10.4 6.4 245.00 173.00 TS-I30

DSC-EC 196.00-207.99

196.00 207.99 10.4 6.4 245.00 185.00 TS-I31

DSC-EC 208.00-219.99

208.00 219.99 10.4 6.4 245.00 197.00 TS-I32

DSC-EC 220.00-231.99

220.00 231.99 10.4 6.4 265.00 208.00 TS-I33

DSC-EC 232.00-243.99

232.00 243.99 10.4 6.4 265.00 220.00 TS-I34

DSC-EC 244.00-255.99

244.00 255.99 10.4 6.4 265.00 232.00 TS-I35

DSC-EC 256.00-267.99

256.00 267.99 10.4 6.4 290.00 244.00 TS-I36

DSC-EC 268.00-279.99

268.00 279.99 10.4 6.4 290.00 256.00 TS-I37

DSC-EC 280.00-291.99

280.00 291.99 10.4 6.4 290.00 268.00 TS-I38

• CAOD - Rough boring cartridge (for large D.O.C.), supplied with the cartridge, unless ordered differently • CAORC - Precision boring cartridge • For quotation form and

user guide, see pages 272-280 • Ordering example: DSC-EC 87.30

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: TPMX (214)

For holders, see pages: TS-I** (264)

Diameter

Boring Head

Central Cartridge

Insert

Boring Head

Periphral Cartridge

Peripheral

Cartridge Insert Guide Pads Sub Guide Pad

Guide Pad

Protectors

40.00-45.99

CAORC-0845 TPMX 1403LG CAOD-0845 TPMX 1403RG GPS-08-25-155 SGP-02 GPP-06

46.00-51.99

CAORC-0845 TPMX 1403LG CAOD-0845 TPMX 1403RG GPS-10-35-200 SGP-02 GPP-07

52.00-56.99

CAORC-103 TPMX 1704LG CAOD-103 TPMX 1704RG GPS-10-35-200 SGP-02 GPP-07

57.00-59.99

CAORC-103 TPMX 1704LG CAOD-103 TPMX 1704RG GPS-10-35-200 SGP-02 GPP-07

60.00-66.99

CAORC-103 TPMX 1704LG CAOD-103 TPMX 1704RG GPS-14-40-250 SGP-03 GPP-08

67.00-80.99

CAORC-142 TPMX 2405LG CAOD-142 TPMX 2405RG GPS-14-40-250 SGP-03 GPP-08

81.00-90.99

CAORC-142 TPMX 2405LG CAOD-142 TPMX 2405RG GPS-14-40-250 SGP-03 GPP-08

91.00-99.99

CAORC-142 TPMX 2405LG CAOD-142 TPMX 2405RG GPS-14-40-250 SGP-03 GPP-08

100.00-291.99

CAORC-142 TPMX 2405LG CAOD-142 TPMX 2405RG GPS-18-40-300 SGP-04 GPP-09

DSC-EC

Deep Single Tube Counterbore

with Through Hole, External

4 Start Thread Connection and

a Cartridge (40-292 dia.)

ISCAR

236

DEEP DRILLING - BTA SYSTEM

Universal Marking for Deep Drilling Tools

CA - P - DR - 0800 - R

Peripheral

Cartridge

DR : Drilling

CB : Counter Bore

IC L/R

HAND

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAOD-080

SR 11201755-4 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 1403..R-G SR 11201753-3

CAOD-085

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-103

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-142

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD

Drilling / Boring head

Peripheral Cartridge

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAORC-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 140308L-G SR 11201753-3

CAORC-103

SR 11201755-10 HW 2.5 SR 11201756-12 HW 3.0 TPMX 170408L-G SR 11201753-7

CAORC-142

SR 11201755-11 HW 2.5 SR 11201756-15 HW 4.0 TPMX 240512L-G SR 11201753-9

CAORC-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 280716L-G SR 11201753-10

CAORC

Boring Head Central Cartridge

237

DEEP DRILLING - BTA SYSTEM

ISCAR

238

DEEP DRILLING - BTA SYSTEM

Dimensions Tough

Hard

Designation

IC S RE

IC920

IC5500

IC9025

IC508

IC908

IC520

IC806

TPMX 140304R-B

8.45 3.50 0.40

• • • • •

TPMX 140308R-DT

8.45 3.50 0.80

• •

TPMX 140308R-G

8.45 3.50 0.80

••••••

TPMX 140308R-B

8.45 3.50 0.80

•

TPMX 170404R-B

10.30 4.00 0.40

• • • • •

TPMX 170408R-B

10.30 4.00 0.80

•

TPMX 170408R-BG

10.30 4.00 0.80

• • •

TPMX 170408R-DT

10.30 4.00 0.80

• • •

TPMX 170408R-G

10.30 4.00 0.80

• • • • •

TPMX 240504R-B

14.20 5.50 0.40

• • • • •

TPMX 240512R-BG

14.20 5.50 1.20

• • • •

TPMX 240512R-DT

14.20 5.50 1.20

• • •

TPMX 240512R-G

14.20 5.50 1.20

• • • • •

TPMX 240512R-B

14.20 5.50 1.20

•

TPMX 280708R-B

17.00 7.50 0.80

• • • •

TPMX 280716R-BG

17.00 7.50 1.60

• • •

TPMX 280716R-DT

17.00 7.50 1.60

• •

TPMX 280716R-G

17.00 7.50 1.60

• • • • •

TPMX 280716R-B

17.00 7.50 1.60

•

TPMX 140308L-G

8.45 3.50 0.80

• •

TPMX 170404L-BG

10.30 4.00 0.40

•

TPMX 170408L-DT

10.30 4.00 0.80

•

TPMX 170408L-G

10.30 4.00 0.80

• • •

TPMX 240504L-BG

14.20 5.50 0.40

•

TPMX 240512L-DT

14.20 5.50 1.20

•

TPMX 240512L-G

14.20 5.50 1.20

• • •

TPMX 280708L-BG

17.00 7.50 0.80

•

TPMX 280716L-G

17.00 7.50 1.60

• • •

For tools, see pages: DDC-EC (249) • DSTR-EC (255) • DSTR-IC (258)

TPMX

Inserts for Drilling / Boring

Heads DSD-EC / DDD-EC /

DSD-IC / DSC-EC / DSC-IC

OAL H

Designation

OAL b H

GPP-04

8.00 8.0 4.4

GPP-05

8.00 8.0 3.5

GPP-06

8.00 8.0 4.5

GPP-07

10.00 10.0 6.0

GPP-08

14.00 14.0 7.5

GPP-09

18.00 18.0 9.0

• Select an outer cartridge and pad for the required enlarged diameter.

GPP

Boring Head Guide

Pad Protectors

OAL H

Designation

OAL b H

SGP-01

10.00 6.0 3.0

SGP-02

10.00 8.0 4.5

SGP-03

10.00 10.0 5.0

SGP-04

20.00 14.0 7.0

• Select an outer cartridge and pad for the required enlarged diameter.

SGP

Boring Head Sub-Guide Pads

239

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

LSCMS

DC DCONMS

CHW

Designation

DCN(1) DCX(2) CHW LF LSCMS DCONMS Ts(3)

DSC-IA 25.00-26.99

25.00 26.99 2.8 110.00 25.00 20.00 TS-O10

DSC-IA 27.00-29.99

27.00 29.99 2.8 110.00 25.00 22.00 TS-O11

DSC-IA 30.00-31.99

30.00 31.99 2.8 110.00 25.00 24.00 TS-O12

DSC-IA 32.00-33.99

32.00 33.99 2.8 110.00 25.00 26.00 TS-O13

DSC-IA 34.00-36.99

34.00 36.99 2.8 135.00 40.00 27.00 TS-O14

DSC-IA 37.00-39.99

37.00 39.99 2.8 135.00 40.00 30.00 TS-O15

• For user guide and quotation form, see pages 272-280 • Ordering example: DSC-IA 30.35

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: XPMT-45 (234) • XPMT-UB (234)

For holders, see pages: TS-O** (265)

Universal Marking for Deep Drilling Tools

D100.00d90

D3.937d3.543

R1DT94

[Lot No.]

Thread type

D-

Tool diameter

Metric-

D100.00

Inch-

D3.937

Pilot diameter

Metric-

d90

Inch-

d3.543

Tool style

R-

Cartridge style counter boring

Thread type

4ST-

Four-start thread single tube

1ST-

Single-start thread single tube

4DT-

Four-start thread double tube

94-

Tube diameter

Diameter

Guide Pads

(3 pcs)

Resin Guide Pads

(3 pcs) Close Tolerance Insert Insert Clamping Screw

25.00-27.99

GPS-06-20-120 RGP01 XPMT 16002-45 SR 11201754-4

28.00-29.99

GPS-06-20-120 RGP02 XPMT 16002-45 SR 11201754-4

30.00-37.99

GPS-07-20-120 RGP02 XPMT 16002-45 SR 11201754-4

38.00-39.99

GPS-08-25-155 RGP03 XPMT 16002-45 SR 11201754-4

DSC-IA

Deep Single Tube Counterbore

with a Through Hole, Internal

Single-Start Thread and

Adjustable Diameter (25-40 dia.)

Dimensions Tough

Hard

Designation

W1 S

IC908

IC520M

XPMT 16002UB

9.50 2.80

•

XPMT 18003UB

11.00 3.05

•

XPMT21003UB

13.00 3.55

•

XPMT 25003UB

14.50 3.40

•

For tools, see pages: DDC-EA (246) • DSC-EA (233) • DSC-IA (240)

XPMT-UB

Inserts for DSD/DSC

Drilling / Boring Heads

ISCAR

240

DEEP DRILLING - BTA SYSTEM

Dimensions

Designation

W1 S

IC950

XPMT 16002-45

9.50 2.80

•

For tools, see pages: DDC-EA (246) • DSC-IA (240)

XPMT-45

Inserts for DSC Boring Heads

241

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

DC CAOD

CAORC CHW_2

CHW

DCONMS

CHW

Designation

DCN(1) DCX(2) CHW CHW_2 LF DCONMS Ts(3)

DSC-IC 40.00-43.99

40.00 43.99 6.4 4.0 135.00 33.00 TS-O16

DSC-IC 44.00-46.99

44.00 46.99 6.4 4.0 135.00 37.00 TS-O17

DSC-IC 47.00-51.99

47.00 51.99 6.4 4.0 145.00 41.00 TS-O18

DSC-IC 52.00-56.99

52.00 56.99 7.2 4.8 145.00 44.00 TS-O19

DSC-IC 57.00-60.99

57.00 60.99 7.2 4.8 170.00 49.00 TS-O20

DSC-IC 61.00-67.99

61.00 67.99 7.2 4.8 170.00 53.00 TS-O21

DSC-IC 68.00-74.99

68.00 74.99 10.4 6.4 170.00 59.00 TS-O22

DSC-IC 75.00-80.99

75.00 80.99 10.4 6.4 205.00 65.00 TS-O23

DSC-IC 81.00-90.99

81.00 90.99 10.4 6.4 205.00 71.00 TS-024

DSC-IC 91.00-98.99

91.00 98.99 10.4 6.4 215.00 79.00 TS-O25

DSC-IC 99.00-110.99

99.00 110.99 10.4 6.4 225.00 90.00 TS-O26

DSC-IC 111.00-122.99

111.00 122.99 10.4 6.4 235.00 102.00 TS-O27

DSC-IC 123.00-134.99

123.00 134.99 10.4 6.4 265.00 104.00 TS-O28

DSC-IC 135.00-148.99

135.00 148.99 10.4 6.4 265.00 126.00 TS-O29

DSC-IC 149.00-161.99

149.00 161.99 10.4 6.4 265.00 139.00 TS-O30

DSC-IC 162.00-173.99

162.00 173.99 10.4 6.4 285.00 151.00 TS-O31

DSC-IC 186.00-197.99

186.00 197.99 10.4 6.4 310.00 175.00 TS-O33

DSC-IC 198.00-209.99

198.00 209.99 10.4 6.4 310.00 187.00 TS-O34

DSC-IC 210.00-221.99

210.00 221.99 10.4 6.4 320.00 199.00 TS-O35

DSC-IC 222.00-233.99

222.00 233.99 10.4 6.4 325.00 211.00 TS-O36

DSC-IC 234.00-245.99

234.00 245.99 10.4 6.4 325.00 223.00 TS-O37

DSC-IC 246.00-257.99

246.00 257.99 10.4 6.4 325.00 235.00 TS-O38

DSC-IC 258.00-269.99

258.00 269.99 10.4 6.4 360.00 245.00 TS-O39

DSC-IC 282.00-293.99

282.00 293.99 10.4 6.4 360.00 271.00 TS-O41

• CAOD - Rough boring cartridge (for large D.O.C.) supplied with the cartridge, unless ordered differently • CAORC - Precision boring cartridge • For user guide and

quotation form, see pages 272-280 • Ordering example: DSC-IC 91.10

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Tube designation

For inserts, see pages: TPMX (214)

For holders, see pages: TS-O** (265)

Universal Marking for Deep Drilling Tools

D100.00d90

D3.937d3.543

R1DT94

[Lot No.]

Thread type

D-

Tool diameter

Metric-

D100.00

Inch-

D3.937

Pilot diameter

Metric-

d90

Inch-

d3.543

Tool style

R-

Cartridge style counter boring

Thread type

4ST-

Four-start thread single tube

1ST-

Single-start thread single tube

4DT-

Four-start thread double tube

94-

Tube diameter

DSC-IC

Diameter

Close Tolerance

Cartridge

Normal Tolerance

Cartridge

Guide Pads

(3 pcs)

Resin Guide

Pads (3 pcs)

Close Tolerance

Insert

Normal Tolerance

Insert

40.00-45.99

CAORC-0845 CAOD-0845 GPS-08-25-155 RGP03 TPMX 1403LG TPMX 1403RG

46.00-51.99

CAORC-0845 CAOD-0845 GPS-10-35-200 RGP03 TPMX 1403LG TPMX 1403RG

52.00-56.99

CAORC-103 CAOD-103 GPS-10-35-200 RGP03 TPMX 1704LG TPMX 1704RG

57.00-59.99

CAORC-103 CAOD-103 GPS-10-35-200 RGP03 TPMX 1704LG TPMX 1704RG

60.00-66.99

CAORC-103 CAOD-103 GPS-14-40-250 RGP04 TPMX 1704LG TPMX 1704RG

67.00-80.99

CAORC-142 CAOD-142 GPS-14-40-250 RGP04 TPMX 2405LG TPMX 2405RG

81.00-90.99

CAORC-142 CAOD-142 GPS-14-40-250 RGP05 TPMX 2405LG TPMX 2405RG

91.00-99.99

CAORC-142 CAOD-142 GPS-14-40-250 RGP06 TPMX 2405LG TPMX 2405RG

100.00-122.99

CAORC-142 CAOD-142 GPS-18-40-300 RGP06 TPMX 2405LG TPMX 2405RG

DSC-IC

Deep Single Tube Counterbore

with a Through Hole, Internal

Single Start Thread and a

Cartridge (40-294 dia.)

ISCAR

242

DEEP DRILLING - BTA SYSTEM

Universal Marking for Deep Drilling Tools

CA - P - DR - 0800 - R

Peripheral

Cartridge

DR : Drilling

CB : Counter Bore

IC L/R

HAND

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAOD-080

SR 11201755-4 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 1403..R-G SR 11201753-3

CAOD-085

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-103

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-142

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD

Drilling Head Peripheral Cartridge

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAORC-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 140308L-G SR 11201753-3

CAORC-103

SR 11201755-10 HW 2.5 SR 11201756-12 HW 3.0 TPMX 170408L-G SR 11201753-7

CAORC-142

SR 11201755-11 HW 2.5 SR 11201756-15 HW 4.0 TPMX 240512L-G SR 11201753-9

CAORC-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 280716L-G SR 11201753-10

CAORC

Boring Head Central Cartridge

243

DEEP DRILLING - BTA SYSTEM

OAL H

Designation

OAL b H

RGP01

40.00 10.0 4.0

RGP02

45.00 12.0 5.0

RGP03

50.00 15.0 5.8

RGP04

70.00 20.0 7.5

RGP05

80.00 30.0 12.5

RGP06

100.00 35.0 15.5

• Select an outer cartridge and pad for the required enlarged diameter.

RGP

Boring Head Enlargement

Resin Pads

ISCAR

244

DEEP DRILLING - BTA SYSTEM

Dimensions Tough

Hard

Designation

IC S RE

IC920

IC5500

IC9025

IC508

IC908

IC520

IC806

TPMX 140304R-B

8.45 3.50 0.40

• • • • •

TPMX 140308R-DT

8.45 3.50 0.80

• •

TPMX 140308R-G

8.45 3.50 0.80

••••••

TPMX 140308R-B

8.45 3.50 0.80

•

TPMX 170404R-B

10.30 4.00 0.40

• • • • •

TPMX 170408R-B

10.30 4.00 0.80

•

TPMX 170408R-BG

10.30 4.00 0.80

• • •

TPMX 170408R-DT

10.30 4.00 0.80

• • •

TPMX 170408R-G

10.30 4.00 0.80

• • • • •

TPMX 240504R-B

14.20 5.50 0.40

• • • • •

TPMX 240512R-BG

14.20 5.50 1.20

• • • •

TPMX 240512R-DT

14.20 5.50 1.20

• • •

TPMX 240512R-G

14.20 5.50 1.20

• • • • •

TPMX 240512R-B

14.20 5.50 1.20

•

TPMX 280708R-B

17.00 7.50 0.80

• • • •

TPMX 280716R-BG

17.00 7.50 1.60

• • •

TPMX 280716R-DT

17.00 7.50 1.60

• •

TPMX 280716R-G

17.00 7.50 1.60

• • • • •

TPMX 280716R-B

17.00 7.50 1.60

•

TPMX 140308L-G

8.45 3.50 0.80

• •

TPMX 170404L-BG

10.30 4.00 0.40

•

TPMX 170408L-DT

10.30 4.00 0.80

•

TPMX 170408L-G

10.30 4.00 0.80

• • •

TPMX 240504L-BG

14.20 5.50 0.40

•

TPMX 240512L-DT

14.20 5.50 1.20

•

TPMX 240512L-G

14.20 5.50 1.20

• • •

TPMX 280708L-BG

17.00 7.50 0.80

•

TPMX 280716L-G

17.00 7.50 1.60

• • •

For tools, see pages: DDC-EC (249) • DSTR-EC (255) • DSTR-IC (258)

TPMX

Inserts for Drilling Heads

DSD-EC / DDD-EC / DSD-

IC / DSC-EC / DSC-IC

245

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

DCN-DCX

DRVS

CHW LF

DCONMS

Designation

DCN(1) DCX(2) CHW DRVS(3) LF DCONMS

DDC-EA 25.00-26.40

25.00 26.40 2.80 24.0 72.50 21.00

DDC-EA 26.41-28.70

26.41 28.70 2.80 26.0 72.50 23.50

DDC-EA 28.71-31.00

28.71 31.00 2.80 28.0 75.50 25.50

DDC-EA 31.01-33.30

31.01 33.30 2.80 31.0 75.50 28.00

DDC-EA 33.31-36.20

33.31 36.20 2.80 34.0 75.50 30.00

DDC-EA 36.21-39.60

36.21 39.60 2.80 37.0 90.50 33.00

DDC-EA 39.61-39.99

39.61 39.99 2.80 37.0 90.50 36.00

• For user guide and quotation form, see pages 272-280 • Ordering example: DDC-EA 30.55

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Torque key size

For inserts, see pages: XPMT-45 (234) • XPMT-UB (234)

For holders, see pages: TDO-I (D18.41-65.00) (266)

DDC-EA

Diameter

Insert

Insert Clamping

Screw Qty Guide Pads Qty Screw Qty Key

25.00-29.99

XPMT 16002-45 SR 11201754-4 1 GPS-06-20-120 2 SR 34-508 2 T-7/5

30.00-37.99

XPMT 16002-45 SR 11201754-4 1 GPS-07-20-120 3 SR11201753-4 3 T-9/5

38.00-39.99

XPMT 16002-45 SR 11201754-4 1 GPS-08-25-155 3 SR 34-506-C 3 T-9/5

DDC-EA

(continued)

Diameter

Guide Pad

Protectors Qty Screw Qty Key

Sub Guide

Pad Qty Screw Qty Key

25.00-29.99

GPP-04 2 SR11201753-4 2 T-9/5 SGP-02 1 SR11201753-1 1 T-7/5

30.00-37.99

GPP-05 3 SR11201753-4 3 T-9/5 SGP-02 1 SR11201753-1 1 T-7/5

38.00-39.99

GPP-06 3 SR11201753-4 3 T-9/5 SGP-02 1 SR11201753-4 1 T-9/5

DDC-EA

Double Tube Counterboring

Drills with Outer 4-Start Thread,

Cartridges and Adjustable

Diameter (25-40mm dia.)

ISCAR

246

DEEP DRILLING - BTA SYSTEM

247

DEEP DRILLING - BTA SYSTEM

Dimensions Tough

Hard

Designation

W1 S

IC908

IC520M

XPMT 16002UB

9.50 2.80

•

XPMT 18003UB

11.00 3.05

•

XPMT21003UB

13.00 3.55

•

XPMT 25003UB

14.50 3.40

•

For tools, see pages: DDC-EA (246) • DSC-EA (233) • DSC-IA (240)

XPMT-UB

Inserts for DSD/DSC

Drilling / Boring Heads

Dimensions

Designation

W1 S

IC950

XPMT 16002-45

9.50 2.80

•

For tools, see pages: DDC-EA (246) • DSC-IA (240)

XPMT-45

Inserts for DSC Boring Heads

OAL H

Designation

OAL b H

SGP-01

10.00 6.0 3.0

SGP-02

10.00 8.0 4.5

SGP-03

10.00 10.0 5.0

SGP-04

20.00 14.0 7.0

• Select an outer cartridge and pad for the required enlarged diameter.

SGP

Boring Head Sub-Guide Pads

OAL H

Designation

OAL b H

GPP-04

8.00 8.0 4.4

GPP-05

8.00 8.0 3.5

GPP-06

8.00 8.0 4.5

GPP-07

10.00 10.0 6.0

GPP-08

14.00 14.0 7.5

GPP-09

18.00 18.0 9.0

• Select an outer cartridge and pad for the required enlarged diameter.

GPP

Boring Head Guide

Pad Protectors

ISCAR

248

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

Universal Marking for Deep Drilling Tools

CA - P - DR - 0800 - R

Peripheral

Cartridge

DR : Drilling

CB : Counter Bore

IC L/R

HAND

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAOD-080

SR 11201755-4 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 1403..R-G SR 11201753-3

CAOD-085

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-103

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-142

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD

Drilling Head Peripheral Cartridge

DCN-DCX

CHW

DCONMS

DRVS

Designation

DCN(1) DCX(2) CHW DRVS(3) LF DCONMS APMX APMX_2

DDC-EC 40.00-43.00

40.00 43.00 6.40 40.0 91.00 36.00 6.40 4.00

DDC-EC 43.01-47.00

43.01 47.00 6.40 43.0 95.00 39.00 6.40 4.00

DDC-EC 47.01-51.70

47.01 51.70 6.40 48.0 100.00 43.00 6.40 4.00

DDC-EC 51.71-56.20

51.71 51.99 6.40 53.0 100.00 47.00 6.40 4.00

DDC-EC 56.21-65.00

56.21 65.00 7.20 61.0 110.00 51.00 7.20 4.80

DDC-EC 65.00-66.99

65.00 66.99 7.20 63.0 150.00 52.00 7.20 4.80

DDC-EC 67.00-72.99

67.00 72.99 10.40 69.0 150.00 58.00 10.40 6.40

DDC-EC 73.00-79.99

73.00 79.99 10.40 76.0 150.00 63.00 10.40 6.40

DDC-EC 80.00-86.99

80.00 86.99 10.40 83.0 180.00 70.00 10.40 6.40

DDC-EC 87.00-99.99

87.00 99.99 10.40 96.0 180.00 77.00 10.40 6.40

DDC-EC 100.00-111.99

100.00 111.99 10.40 107.0 180.00 89.00 10.40 6.40

DDC-EC 112.00-123.99

112.00 123.99 10.40 119.0 205.00 101.00 10.40 6.40

DDC-EC 124.00-135.99

124.00 135.99 10.40 131.0 205.00 113.00 10.40 6.40

DDC-EC 136.00-147.99

136.00 147.99 10.40 143.0 205.00 125.00 10.40 6.40

DDC-EC 148.00-159.99

148.00 159.99 10.40 155.0 225.00 137.00 10.40 6.40

DDC-EC 160.00-171.99

160.00 171.99 10.40 167.0 225.00 149.00 10.40 6.40

DDC-EC 172.00-183.99

172.00 183.99 10.40 179.0 225.00 161.00 10.40 6.40

• For user guide and quotation form, see pages 272-280 • Ordering example: DDC-EC 130.35

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Torque key size

For inserts, see pages: TPMX (214)

For holders, see pages: TDO-I (D18.41-65.00) (266) • TDO-I (D65.00-171.99) (267)

DDC-EC

Diameter

Boring Head

Central Cartridge

Insert

Boring Head

Periphral Cartridge

Peripheral

Cartridge Insert Guide Pads Sub Guide Pad

Guide Pad

Protectors

40.00-45.99

CAORC-0845 TPMX 1403LG CAOD-0845 TPMX 1403RG GPS-08-25-155 SGP-02 GPP-06

46.00-51.99

CAORC-0845 TPMX 1403LG CAOD-0845 TPMX 1403RG GPS-10-35-200 SGP-02 GPP-07

52.00-56.99

CAORC-103 TPMX 1704LG CAOD-103 TPMX 1704RG GPS-10-35-200 SGP-02 GPP-07

57.00-59.99

CAORC-103 TPMX 1704LG CAOD-103 TPMX 1704RG GPS-10-35-200 SGP-02 GPP-07

60.00-66.99

CAORC-103 TPMX 1704LG CAOD-103 TPMX 1704RG GPS-14-40-250 SGP-03 GPP-08

67.00-80.99

CAORC-142 TPMX 2405LG CAOD-142 TPMX 2405RG GPS-14-40-250 SGP-03 GPP-08

81.00-90.99

CAORC-142 TPMX 2405LG CAOD-142 TPMX 2405RG GPS-14-40-250 SGP-03 GPP-08

91.00-99.99

CAORC-142 TPMX 2405LG CAOD-142 TPMX 2405RG GPS-14-40-250 SGP-03 GPP-08

100.00-183.99

CAORC-142 TPMX 2405LG CAOD-142 TPMX 2405RG GPS-18-40-300 SGP-04 GPP-09

DDC-EC

Double Tube Counterboring

Drills with Outer 4-Start Thread,

Cartridges and Adjustable

Diameter (40-184mm dia.)

249

DEEP DRILLING - BTA SYSTEM

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAORC-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 140308L-G SR 11201753-3

CAORC-103

SR 11201755-10 HW 2.5 SR 11201756-12 HW 3.0 TPMX 170408L-G SR 11201753-7

CAORC-142

SR 11201755-11 HW 2.5 SR 11201756-15 HW 4.0 TPMX 240512L-G SR 11201753-9

CAORC-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 280716L-G SR 11201753-10

CAORC

Boring Head Central Cartridge

Dimensions Tough

Hard

Designation

IC S RE

IC920

IC5500

IC9025

IC508

IC908

IC520

IC806

TPMX 140304R-B

8.45 3.50 0.40

• • • • •

TPMX 140308R-DT

8.45 3.50 0.80

• •

TPMX 140308R-G

8.45 3.50 0.80

••••••

TPMX 140308R-B

8.45 3.50 0.80

•

TPMX 170404R-B

10.30 4.00 0.40

• • • • •

TPMX 170408R-B

10.30 4.00 0.80

•

TPMX 170408R-BG

10.30 4.00 0.80

• • •

TPMX 170408R-DT

10.30 4.00 0.80

• • •

TPMX 170408R-G

10.30 4.00 0.80

• • • • •

TPMX 240504R-B

14.20 5.50 0.40

• • • • •

TPMX 240512R-BG

14.20 5.50 1.20

• • • •

TPMX 240512R-DT

14.20 5.50 1.20

• • •

TPMX 240512R-G

14.20 5.50 1.20

• • • • •

TPMX 240512R-B

14.20 5.50 1.20

•

TPMX 280708R-B

17.00 7.50 0.80

• • • •

TPMX 280716R-BG

17.00 7.50 1.60

• • •

TPMX 280716R-DT

17.00 7.50 1.60

• •

TPMX 280716R-G

17.00 7.50 1.60

• • • • •

TPMX 280716R-B

17.00 7.50 1.60

•

TPMX 140308L-G

8.45 3.50 0.80

• •

TPMX 170404L-BG

10.30 4.00 0.40

•

TPMX 170408L-DT

10.30 4.00 0.80

•

TPMX 170408L-G

10.30 4.00 0.80

• • •

TPMX 240504L-BG

14.20 5.50 0.40

•

TPMX 240512L-DT

14.20 5.50 1.20

•

TPMX 240512L-G

14.20 5.50 1.20

• • •

TPMX 280708L-BG

17.00 7.50 0.80

•

TPMX 280716L-G

17.00 7.50 1.60

• • •

For tools, see pages: DDC-EC (249) • DSTR-EC (255) • DSTR-IC (258)

TPMX

Inserts for Drilling Heads

DSD-EC / DDD-EC /

DSD-IC / DSC-EC / DSC-IC

ISCAR

250

DEEP DRILLING - BTA SYSTEM

251

DEEP DRILLING - BTA SYSTEM

OAL H

Designation

OAL b H

SGP-01

10.00 6.0 3.0

SGP-02

10.00 8.0 4.5

SGP-03

10.00 10.0 5.0

SGP-04

20.00 14.0 7.0

• Select an outer cartridge and pad for the required enlarged diameter.

SGP

Boring Head Sub-Guide Pads

OAL H

Designation

OAL b H

GPP-04

8.00 8.0 4.4

GPP-05

8.00 8.0 3.5

GPP-06

8.00 8.0 4.5

GPP-07

10.00 10.0 6.0

GPP-08

14.00 14.0 7.5

GPP-09

18.00 18.0 9.0

• Select an outer cartridge and pad for the required enlarged diameter.

GPP

Boring Head Guide

Pad Protectors

ISCAR

252

DEEP DRILLING - BTA SYSTEM

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

Technical Information -

Cartridge Style Counter Boring Head Diameter Settings

The drill head diameter is set and inspected with a master insert in our final inspection.

However, the inserts in the market have a tolerance fluctuation so each time you change or

index the insert, the diameter must be adjusted as per the following method.

Note: When a corner change is made on the insert, it must be adjusted to the correct

size or damage can be caused to the head body or work piece material.

1. The dimensional guide pad must be slid forward to measure the diameter.

1.1 Loosen the lock screw and slide the guide pad forward.

1.2 Retighten the lock screw at the measuring position.

2. Measure the diameter with a micrometer. We recommend setting the tool

diameter at h8 tolerance to the cutting diameter.

Note: If the diameter is incorrect, go to step 3. If it’s correct, go to step 4

3. Adjust the outer cartridge

3.1 First loosen the lock screw of the outer

cartridge and then tighten it slightly.

3.2 Proceed to adjust the diameter, using the 2 adjustment

screws and measure with a micrometer.

3.3 When set to the size, re-tighten the lock screw.

3.4 Recheck the diameter with a micrometer. If it is still out of tolerance,

repeat the procedure from step 3.1.

Note: Please make sure to tighten the lock screw firmly

before using. If loose, the cartridge may move and

cause serious problems during machining.

4. Slide the dimensional guide pad back to the original position

and tighten the lock screw.

Please check all the lock screws are firmly tightened as they

may come loose if vibration occurs during drilling.

253

USER GUIDE

DEEP DRILLING - BTA SYSTEM

Technical Information -

Adjustable Counter Boring Head Diameter Settings

Drill diameter is adjusted with an adjust ball for diameter ø25 - ø39.99 mm with the following method.

Dimensional guide pad

1. Slide the dimensional guide pad forward and then

re-tighten the lock screw at the measuring position.

Head body

Insert

Wrench

Adjust ball

Adjust screw

2. Tighten the adjust screw.

Drill Dia. øDc

3. As the adjust screw moves forward, insert

moves in a peripheral direction.

Drill Dia. øDc

4. Measure the diameter with a micrometer. If the diameter is larger

than expected, loosen the adjust screw and insert screw, then

re-tighten the insert screw. Repeat the procedure from step 2.

ISCAR

254

USER GUIDE

DEEP DRILLING - BTA SYSTEM

DCN-DCX

APMX

DRVS

DCONMS

Designation

DCN(1) DCX(2) APMX DRVS(3) LF DCONMS

DSTR-EC 100.00-111.99

100.00 111.99 38.00 107.0 174.00 89.00

DSTR-EC 112.00-123.99

112.00 123.99 38.00 119.0 204.00 101.00

DSTR-EC 124.00-135.99

124.00 135.99 49.50 131.0 204.00 113.00

DSTR-EC 136.00-147.99

136.00 147.99 49.50 143.0 204.00 125.00

DSTR-EC 148.00-159.99

148.00 159.99 49.50 155.0 229.00 137.00

DSTR-EC 160.00-171.99

160.00 171.99 49.50 167.0 229.00 149.00

DSTR-EC 172.00-183.99

172.00 183.99 49.50 179.0 229.00 161.00

DSTR-EC 184.00-195.99

184.00 195.99 49.50 191.0 249.00 173.00

DSTR-EC 196.00-207.99

196.00 207.99 56.50 203.0 249.00 185.00

DSTR-EC 208.00-219.99

208.00 219.99 56.50 215.0 249.00 197.00

DSTR-EC 220.00-231.99

220.00 231.99 56.50 227.0 284.00 208.00

DSTR-EC 232.00-243.99

232.00 243.99 56.50 239.0 284.00 220.00

DSTR-EC 244.00-255.99

244.00 255.99 56.50 251.0 284.00 232.00

DSTR-EC 256.00-267.99

256.00 267.99 56.50 263.0 304.00 244.00

DSTR-EC 268.00-279.99

268.00 279.99 56.50 275.0 304.00 256.00

DSTR-EC 280.00-291.99

280.00 291.99 56.50 287.0 304.00 268.00

DSTR-EC 292.00-303.99

292.00 303.99 56.50 299.0 324.00 280.00

DSTR-EC 304.00-315.99

304.00 315.99 56.50 311.0 324.00 292.00

DSTR-EC 316.00-328.99

316.00 328.00 56.50 323.0 324.00 304.00

• For user guide and quotation form, see pages 272-280 • Ordering example: DSTR-EC 120.55

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Torque key size

For inserts, see pages: TPMX (214)

For holders, see pages: TS-I** (264)

Diameter

Peripheral

Cartridge Qty.

Peripheral

Insert Qty.

Inner/Central

Cartridge Qty.

Inner/ Central

Insert Qty.

Guide

Pad Qty.

Guide Pad

Protectors Qty.

Sub Guide

Pad Qty.

DSTR-EC 100.00-111.99

CAOD-103 1 TPMX 1704RG 1 CAID-103L 3 TPMX 1704RG 3 GPB-18-40-300 3 GPP-09 3 SGP-04 1

DSTR-EC 112.00-123.99

CAOD-103 1 TPMX 1704RG 1 CAID-103L 3 TPMX 1704RG 3 GPB-18-40-300 3 GPP-09 3 SGP-04 1

DSTR-EC 124.00-135.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 3 GPP-09 3 SGP-04 1

DSTR-EC 136.00-147.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-EC 148.00-159.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-EC 160.00-171.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-EC 172.00-183.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-EC 184.00-195.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-EC 196.00-207.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-EC 208.00-219.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 220.00-231.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 232.00-243.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 244.00-255.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 256.00-267.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 268.00-279.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 280.00-291.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 292.00-303.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 304.00-315.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC 316.00-328.00

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-EC

Single Tube Trepanning Drills

with Outer 4-Start Thread,

Cartridges, and Adjustable

Diameter (100-328mm dia.)

255

DEEP DRILLING - BTA SYSTEM

Universal Marking for Deep Drilling Tools

CA - P - DR - 0800 - R

Peripheral

Cartridge

DR : Drilling

CB : Counter Bore

IC L/R

HAND

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAOD-080

SR 11201755-4 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 1403..R-G SR 11201753-3

CAOD-085

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-103

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-142

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD

Boring Head Peripheral Cartridge

ISCAR

256

DEEP DRILLING - BTA SYSTEM

Universal Marking for Deep Drilling Tools

CA - I - 0845 - R

Internal

Cartridge

IC L/R

HAND

Designation

Locking Screw Key Insert Insert Clamping Screw Key

CAID-080

SR 11201753-5 T-9/51 NPMX 0803..R-G SR 11201753-2 T-7/51

CAID-0845

SR 11201753-6 T-15/51 TPMX 1403..R-G SR 11201753-3 T-8/51

CAID-085

SR 11201753-5 T-9/51 NPMX 0803..R-G SR 11201753-2 T-7/51

CAID-103

SR 11201752-1 T-15/51 TPMX 1704..R-G SR 11201753-7 T-9/51

CAID-142

SR 11201756-7 HW 3.0 TPMX 2405..R-G SR 11201753-9 T-15/51

CAID-170

SR 11201756-7 HW 3.0 TPMX 2807..R-G SR 11201753-10 T-20/51

Spare Parts

CAID

Drilling Head Inner Cartridge

OAL H

Designation

OAL b H

SGP-01

10.00 6.0 3.0

SGP-02

10.00 8.0 4.5

SGP-03

10.00 10.0 5.0

SGP-04

20.00 14.0 7.0

• Select an outer cartridge and pad for the required enlarged diameter.

SGP

Drilling Head Sub-Guide Pads

257

DEEP DRILLING - BTA SYSTEM

OAL H

Designation

OAL b H

GPP-04

8.00 8.0 4.4

GPP-05

8.00 8.0 3.5

GPP-06

8.00 8.0 4.5

GPP-07

10.00 10.0 6.0

GPP-08

14.00 14.0 7.5

GPP-09

18.00 18.0 9.0

• Select an outer cartridge and pad for the required enlarged diameter.

GPP

Drilling Head Guide

Pad Protectors

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

DCN-DCX

APMX

DCONMS

DRVS

Designation

DCN(1) DCX(2) APMX DRVS(3) LF DCONMS

DSTR-IC 100.00-110.99

100.00 110.99 38.00 106.0 139.00 90.00

DSTR-IC 111.00-122.99

111.00 122.99 38.00 118.0 149.00 102.00

DSTR-IC 123.00-123.99

123.00 123.99 38.00 119.0 149.00 114.00

DSTR-IC 124.00-134.99

124.00 134.99 49.50 130.0 149.00 114.00

DSTR-IC 135.00-148.99

135.00 148.99 49.50 144.0 149.00 126.00

DSTR-IC 149.00-161.99

149.00 161.99 49.50 157.0 149.00 139.00

DSTR-IC 162.00-173.99

162.00 173.99 49.50 169.0 169.00 151.00

DSTR-IC 174.00-185.99

174.00 185.99 49.50 181.0 169.00 163.00

DSTR-IC 186.00-195.99

186.00 195.99 49.50 191.0 169.00 175.00

DSTR-IC 196.00-197.99

196.00 197.99 56.50 193.0 169.00 175.00

DSTR-IC 198.00-209.99

198.00 209.99 56.50 205.0 169.00 187.00

DSTR-IC 210.00-221.99

210.00 221.99 56.50 217.0 189.00 199.00

DSTR-IC 222.00-233.99

222.00 233.99 56.50 229.0 189.00 211.00

DSTR-IC 234.00-245.99

234.00 245.99 56.50 241.0 189.00 223.00

DSTR-IC 246.00-257.99

246.00 257.99 56.50 253.0 189.00 235.00

DSTR-IC 258.00-266.99

258.00 266.99 56.50 262.0 209.00 245.00

DSTR-IC 267.00-281.99

267.00 281.99 56.50 277.0 209.00 259.00

DSTR-IC 282.00-293.99

282.00 293.99 56.50 289.0 209.00 271.00

DSTR-IC 294.00-305.99

294.00 305.99 56.50 301.0 209.00 283.00

• For user guide and quotation form, see pages 272-280 • Ordering example: DSTR-IC 120.55

(1) Cutting diameter minimum

(2) Cutting diameter maximum

(3) Torque key size

For inserts, see pages: TPMX (214)

For holders, see pages: TS-O** (265)

Diameter

Peripheral

Cartridge Qty.

Peripheral

Insert Qty.

Inner/ Central

Cartridge Qty.

Inner/ Central

Insert Qty.

Guide

Pad Qty.

Guide Pad

Protectors Qty.

Sub Guide

Pad Qty.

DSTR-IC 100.00-110.99

CAOD-103 1 TPMX 1704RG 1 CAID-103L 3 TPMX 1704RG 3 GPB-18-40-300 3 GPP-09 3 SGP-04 1

DSTR-IC 111.00-122.99

CAOD-103 1 TPMX 1704RG 1 CAID-103L 3 TPMX 1704RG 3 GPB-18-40-300 3 GPP-09 3 SGP-04 1

DSTR-IC 123.00-123.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 3 GPP-09 3 SGP-04 1

DSTR-IC 124.00-134.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 3 GPP-09 3 SGP-04 1

DSTR-IC 135.00-148.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-IC 149.00-161.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-IC 162.00-173.99

CAOD-142 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-IC 174.00-185.99

CAOD-170 1 TPMX 2405RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-IC 186.00-195.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-18-40-300 5 GPP-09 5 SGP-04 1

DSTR-IC 196.00-197.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 5 GPP-10 5 SGP-04 1

DSTR-IC 198.00-209.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 5 GPP-10 5 SGP-04 1

DSTR-IC 210.00-221.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-IC 222.00-233.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-IC 234.00-245.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-IC 246.00-257.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-IC 258.00-266.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-IC 267.00-281.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-IC 282.00-293.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-IC 294.00-305.99

CAOD-170 1 TPMX 2807RG 1 CAID-142L 3 TPMX 2405RG 3 GPB-22-50-750 3 GPP-10 3 SGP-04 1

DSTR-IC

Single Tube Trepanning Drills

with Inner Single Start Thread,

Cartridges and Adjustable

Diameter (100-306mm dia.)

ISCAR

258

DEEP DRILLING - BTA SYSTEM

Universal Marking for Deep Drilling Tools

CA - P - DR - 0800 - R

Peripheral

Cartridge

DR : Drilling

CB : Counter Bore

IC L/R

HAND

Spare Parts

Designation

Adjustment Screw Key Locking Screw Key Insert Insert Clamping Screw

CAOD-080

SR 11201755-4 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-0845

SR 11201755-6 HW 2.0 SR 11201756-10 HW 2.5 TPMX 1403..R-G SR 11201753-3

CAOD-085

SR 11201755-7 HW 1.5 SR 11201756-11 HW 2.0 NPMX 0803..R-G SR 11201753-2

CAOD-103

SR 11201755-8 HW 2.5 SR 11201756-12 HW 3.0 TPMX 1704..R-G SR 11201753-7

CAOD-142

SR 11201755-9 HW 2.5 SR 11201756-15 HW 4.0 TPMX 2405..R-G SR 11201753-9

CAOD-170

SR 11201755-11 HW 3.0 SR 11201756-15 HW 4.0 TPMX 2807..R-G SR 11201753-10

CAOD

Drilling Head Peripheral Cartridge

OAL H

Designation

OAL b H

SGP-01

10.00 6.0 3.0

SGP-02

10.00 8.0 4.5

SGP-03

10.00 10.0 5.0

SGP-04

20.00 14.0 7.0

• Select an outer cartridge and pad for the required enlarged diameter.

SGP

Drilling Head Sub-Guide Pads

259

DEEP DRILLING - BTA SYSTEM

Universal Marking for Deep Drilling Tools

CA - I - 0845 - R

Internal

Cartridge

IC L/R

HAND

Designation

Locking Screw Key Insert Insert Clamping Screw Key

CAID-080

SR 11201753-5 T-9/51 NPMX 0803..R-G SR 11201753-2 T-7/51

CAID-0845

SR 11201753-6 T-15/51 TPMX 1403..R-G SR 11201753-3 T-8/51

CAID-085

SR 11201753-5 T-9/51 NPMX 0803..R-G SR 11201753-2 T-7/51

CAID-103

SR 11201752-1 T-15/51 TPMX 1704..R-G SR 11201753-7 T-9/51

CAID-142

SR 11201756-7 HW 3.0 TPMX 2405..R-G SR 11201753-9 T-15/51

CAID-170

SR 11201756-7 HW 3.0 TPMX 2807..R-G SR 11201753-10 T-20/51

Spare Parts

CAID

Drilling Head Inner Cartridge

OAL H

Designation

OAL b H

GPP-04

8.00 8.0 4.4

GPP-05

8.00 8.0 3.5

GPP-06

8.00 8.0 4.5

GPP-07

10.00 10.0 6.0

GPP-08

14.00 14.0 7.5

GPP-09

18.00 18.0 9.0

• Select an outer cartridge and pad for the required enlarged diameter.

GPP

Drilling Head Guide

Pad Protectors

INSL S

Dimensions Tough

Hard

Designation

W1 INSL S RE

IC928

IC950

IC908

GPS-04-16-055-DC

4.0 16.00 2.00 5.50

• •

GPS-05-18-060-DC

5.0 18.00 2.50 6.00

• •

GPS-05-18-075-DC

5.0 18.00 2.50 7.50

• •

GPS-06-20-075-DC

6.0 20.00 3.00 7.50

•

GPS-06-20-075

6.0 20.00 3.00 7.50

•

GPS-06-20-085-DC

6.0 20.00 3.00 8.50

• •

GPS-06-20-085

6.0 20.00 3.00 8.50

•

GPS-06-20-100-DC

6.0 20.00 3.00 10.00

• •

GPS-06-20-100

6.0 20.00 3.00 10.00

•

GPS-06-20-120-DC

6.0 20.00 3.00 12.00

• •

GPS-06-20-120

6.0 20.00 3.00 12.00

•

GPS-07-20-120-DC

7.0 20.00 3.50 12.00

• •

GPS-07-20-120

7.0 20.00 3.50 12.00

•

GPS-08-25-155-DC

8.0 25.00 4.50 15.50

• •

GPS-08-25-155

8.0 25.00 4.50 15.50

•

GPS-10-30-200-DC

10.0 30.00 4.50 20.00

• •

GPS-10-30-200

10.0 30.00 4.50 20.00

•

GPS-10-35-200-DC

10.0 35.00 6.00 20.00

• •

GPS-10-35-200

10.0 35.00 6.00 20.00

•

GPS-12-35-250-DC

12.0 35.00 5.50 25.00

• •

GPS-12-35-250

12.0 35.00 5.50 25.00

•

GPS-14-40-250-DC

14.0 40.00 7.50 25.00

• •

GPS-14-40-250

14.0 40.00 7.50 25.00

•

GPS-18-40-300-DC

18.0 40.00 9.00 30.00

• •

• DC- Double Chamfer

Universal Marking for Deep Drilling Tools

INSL S

Guide

Pads

W1 INSL S RE

[Lot No.]

Marketing

GP - 6 - 20 - 3 - 12 9023713

Guide Pad Grade Recommendation

Oil Coolant Water Based Coolant

Priority 1 2 3 1 2 3

ISO-P IC950 IC908 IC928 IC928 IC908 -

ISO-K IC950 IC908 IC928 IC928 IC908 -

ISO-M IC928 IC908 IC950 IC928 IC908 -

ISO-S IC928 IC908 IC950 IC928 IC908 -

GPS

Deep Drilling Solid

Carbide Guide Pads

ISCAR

260

DEEP DRILLING - BTA SYSTEM

The Drill Head diameter is set and inspected with a master insert in our final inspection.

However, the inserts in the market have a tolerance fluctuation so each time you change or

index the insert, the diameter must be adjusted as per the following method.

1. When a corner change is made on the insert, it must be adjusted to the correct

size or damage can be caused to the head body or work piece material.

2. The dimensional guide pad must be slid forward to measure the diameter.

2.1 Loosen the lock screw and slide the guide pad forward.

2.2 Re-tighten the lock screw at the measuring position.

3. Measure the diameter with a micrometer.

We recommend setting the tool diameter at h8 tolerance

to the cutting diameter.

If the diameter is incorrect, go to step 4

If it’s correct, go to step 5

4. Adjust the peripheral cartridge

4.1 First loosen the lock screw of the peripheral

cartridge and then tighten it slightly.

4.2 Proceed to adjust the diameter, using the 2 adjust

screws and measure with a micrometer.

4.3 When set to the size, retighten the lock screw.

4.4 Recheck the diameter with a micrometer. If it is still out of tolerance,

repeat the procedure from step 4-1.

Please make sure to tighten the lock screw firmly before using. If loose,

the cartridge may move and cause serious problems during machining.

5. Slide the dimensional guide pad back to the original

position and tighten the lock screw.

6. Replace the inner cartridge and tighten the lock screw.

Please check that all the lock screws are firmly tightened as

they may come loose if vibration occurs during drilling.

Technical Information -

Cartridge Style Trepanning Head Diameter Settings

261

USER GUIDE

DEEP DRILLING - BTA SYSTEM

OAL

Designation

W1 OAL

SHIMSET-GP04

4.00 15.90

SHIMSET-GP05

5.00 18.00

SHIMSET-GP06

6.00 20.00

• 5 shim set contains 5 shims in thicknesses of 0.01mm, 0.02mm, 0.03mm, 0.04 mm and 0.05mm respectively • Adjusting shims are sold by set only, and are not to be sold

separately

Shim Combinations for Various Diameters

Diameter Adjustmemts (mm) Shim (s) for Measuring Guide Pad Shim (s) for Supporting Guide Pad Number of Shim Sets Needed

+0.01 0.01 0.01 2

+0.02 0.02 0.02 2

+0.03 0.03 0.01+0.02 1

+0.04 0.04 0.01+0.03 1

+0.05 0.05 0.02+0.03 1

+0.06 0.01+0.05 0.02+0.04 1

+0.07 0.02+0.05 0.03+0.04 1

+0.08 0.03+0.05 0.04+0.04 2

+0.09 0.04+0.05 0.04+0.05 2

+0.10 0.05+0.05 0.04+0.04+0.02 2

Assembly Instructions

STEP 1

Measure the DTD drill diameter between the measuring guide pad

and the insert cutting edge. If a pre setter is not available, use a

micrometer or caliper. For a precise drill diameter measurement, it is

recommended to test drill a hole and measure the hole diameter.

STEP 2

Select the shim combinations according to the chart above to obtain

the required hole diameter. Take into consideration that the actual

diameter of the drilled hole tends to be slightly larger (usually +20 μm

to +30 μm) than the drill’s nominal diameter — i.e. add 20 μm-30 μm

to the measured drill diameter in Step 1 before the final drill diameter.

STEP 3

Remove the guide pads.

STEP 4

Install the adjusting shims underneath the guide pads,

respectively. Put the guide pads back on the tool.

STEP 5

Measure the drill diameter again to confirm that the

required diameter is obtained on the DTD.

STEP 6

Drill a hole to confirm that the required hole diameter is achieved.

SHIM GPS

Shims for GPS Pads

ISCAR

262

DEEP DRILLING - BTA SYSTEM

LSCWS

DCONWS

DCONMS

min

max

Designation

d Range DCONMS DCONWS LSCWS L min L max

TS001 L=(0-2950)MM

8.00-8.99 7.10 6.00 16.00 0.0 1749.0

TS002 L=(0-2950)MM

9.00-9.99 8.30 7.20 16.00 0.0 1749.0

TS003 L=(0-2950)MM

10.00-10.99 9.00 7.60 16.00 0.0 1749.0

TS004 L=(0-2950)MM

11.00-11.99 10.00 8.60 16.00 0.0 1749.0

TS005 L=(0-2950)MM

12.00-13.49 11.00 9.10 16.00 0.0 1749.0

TS006 L=(0-2950)MM

13.50-14.79 12.00 10.80 16.00 0.0 1749.0

• Indicate overall length (L) when ordering. • Ordering example: TS004-L1500

Universal Marking for Deep Drilling Tools

I : Inner Thread

O : Outer Thread

Tube ØDThread Pilot ØdBLANK: single piece construction

-n pcs : n jointed tubes

Single Tube

system

1ST : Single-start thread

2ST : Double-start thread

4ST : Four-start thread Tube L

BLANK:Thread on one end only

TBE : Same thread on at both ends

S I 4ST D.425 d39 L1600 TBE -nPCS METRIC

S I 4ST D1.673 d1.535 L62.992 TBE -nPCS INCH

TS***

Drill Tubes - STS System - Inner

Single-Start Thread Connection

263

DEEP DRILLING - BTA SYSTEM

DCONWS DCONMS

LSCWS

Lmin

max

Designation

d Range DCONMS DCONWS LSCWS L min L max

TS-I01 L=(0-3350)MM

12.60-13.60 11.00 9.60 22.00 0.0 1749.0

TS-I02 L=(0-3350)MM

13.61-14.60 12.00 10.60 22.00 0.0 1749.0

TS-I03 L=(0-3350)MM

14.61-15.59 13.00 11.60 22.00 0.0 1749.0

TS-I0 L=(0-3700)MM

15.60-16.70 14.00 12.60 21.00 0.0 1749.0

TS-I1 L=(0-3700)MM

16.71-17.70 15.00 13.60 21.00 0.0 1749.0

TS-I2 L=(0-3700)MM

17.71-18.90 16.00 14.50 22.00 0.0 1749.0

TS-I3 L=(0-3700)MM

18.91-20.00 17.00 15.50 22.00 0.0 1749.0

TS-I4 L=(0-3700)MM

20.01-21.80 18.00 16.00 27.50 0.0 1749.0

TS-I5 L=(0-3700)MM

21.81-24.10 20.00 18.00 30.00 0.0 1749.0

TS-I6 L=(0-3700)MM

24.11-26.40 22.00 19.50 30.00 0.0 1749.0

TS-I7 L=(0-3700)MM

26.41-28.70 24.00 21.00 30.00 0.0 1749.0

TS-I8 L=(0-3700)MM

28.71-31.00 26.00 23.50 33.00 0.0 1749.0

TS-I9 L=(0-3700)MM

31.01-33.30 28.00 25.50 33.00 0.0 1749.0

TS-I10 L=(0-3700)MM

33.31-36.20 30.00 28.00 33.00 0.0 1749.0

TS-I11 L=(037009)MM

36.21-39.60 33.00 30.00 40.00 0.0 1749.0

TS-I12 L=(0-3700)MM

39.61-43.00 36.00 33.00 40.00 0.0 1749.0

TS-I13 L=(037009)MM

43.01-47.00 39.00 36.00 40.00 0.0 1749.0

TS-I14 L=(0-3700)MM

47.01-51.70 43.00 39.00 40.00 0.0 1749.0

TS-I15 L=(0-3700)MM

51.71-56.20 47.00 43.00 44.00 0.0 1749.0

TS-I16 L=(0-3700)MM

56.21-60.60 51.00 47.00 44.00 0.0 1749.0

TS-I17 L=(0-3700)MM

60.61-64.99 56.00 51.00 44.00 0.0 1749.0

TS-I18 L=(0-3700)MM

65.00-66.99 56.00 52.00 75.00 0.0 1749.0

TS-I19 L=(0-2950)MM

67.00-72.99 62.00 58.00 75.00 0.0 1749.0

TS-I20 L=(0-3700)MM

73.00-79.99 68.00 63.00 75.00 0.0 1749.0

TS-I21 L=(0-3700)MM

80.00-86.99 75.00 70.00 97.00 0.0 1749.0

TS-I22 L=(0-3700)MM

87.00-99.99 82.00 77.00 97.00 0.0 1749.0

TS-I23 L=(0-3700)MM

100.00-111.99 94.00 89.00 97.00 0.0 1749.0

TS-I24 L=(0-3700)MM

112.00-123.99 106.00 101.00 118.00 0.0 1749.0

TS-I25 L=(0-3700)MM

124.00-135.99 118.00 113.00 118.00 0.0 1749.0

TS-I26 L=(0-3700)MM

136.00-147.99 130.00 125.00 118.00 0.0 1749.0

TS-I27 L=(0-3700)MM

148.00-159.99 142.00 137.00 139.00 0.0 1749.0

TS-I28 L=(0-3700)MM

160.00-171.99 154.00 149.00 139.00 0.0 1749.0

TS-I29 L=(0-3700)MM

172.00-183.99 166.00 161.00 139.00 0.0 1749.0

TS-I30 L=(0-3700)MM

184.00-195.99 178.00 173.00 144.00 0.0 1749.0

TS-I31 L=(0-3700)MM

196.00-207.99 190.00 185.00 144.00 0.0 1749.0

TS-I32 L=(0-3700)MM

208.00-219.99 202.00 197.00 144.00 0.0 1749.0

TS-I33 L=(0-3700)MM

220.00-231.99 214.00 208.00 164.00 0.0 1749.0

TS-I34 L=(0-3700)MM

232.00-243.99 226.00 220.00 164.00 0.0 1749.0

• Indicate overall length (L) when ordering. • Ordering example: TS-I12-L2000

For tools, see pages: DSD-EF-FB (201) • DSD-EF-FT (192) • DSTR-EC (255)

Universal Marking for Deep Drilling Tools

I : Inner Thread

O : Outer Thread

Tube ØDThread Pilot ØdBLANK: single piece construction

-n pcs : n jointed tubes

Single Tube

system

1ST : Single-start thread

2ST : Double-start thread

4ST : Four-start thread Tube L

BLANK:Thread on one end only

TBE : Same thread on at both ends

S I 4ST D.425 d39 L1600 TBE -nPCS METRIC

S I 4ST D1.673 d1.535 L62.992 TBE -nPCS INCH

TS-I**

Drill Tubes - STS System - Inner

4-Start Thread Connection

ISCAR

264

DEEP DRILLING - BTA SYSTEM

DCONWS

LSCWS

DCONMS

min

max

Designation

d Range DCONMS DCONWS LSCWS L min L max

TS-O0 L=(0-3350)MM

14.50-15.00 12.00 11.50 23.00 0.0 3350.0

TS-O0 L=(661-1100)DEL

14.50-15.00 12.00 11.50 23.00 661.0 1100.0

TS-O1 L=(0-3350)MM

15.01-15.50 12.00 11.80 23.00 0.0 3350.0

TS-O1 L=(661-1100)DEL

15.01-15.50 12.00 11.80 23.00 661.0 1100.0

TS-O2 L=(0-3350)MM

15.51-16.00 13.00 12.40 23.00 0.0 3350.0

TS-O2 L=(661-1100)DEL

15.51-16.00 13.00 12.40 23.00 661.0 1100.0

TS-O3 L=(0-3700)MM

16.01-16.50 13.00 12.70 23.00 0.0 3700.0

TS-O4 L=(0-3700)MM

16.51-17.25 14.00 13.40 23.00 0.0 3700.0

TS-O5 L=(0-3700)MM

17.26-18.00 14.00 13.70 23.00 0.0 3700.0

TS-O6 L=(0-3700)MM

18.01-19.00 15.00 14.40 23.00 0.0 3700.0

TS-O7 L=(0-3700)MM

19.01-19.99 16.50 15.40 23.00 0.0 3700.0

TS-O8 L=(0-3700)MM

20.00-21.99 18.00 16.50 26.00 0.0 3700.0

TS-O9 L=(0-3700)MM

22.00-24.99 20.00 19.00 26.00 0.0 3700.0

TS-O10 L=(0-3700)MM

25.00-26.99 22.00 20.00 26.00 0.0 3700.0

TS-O11 L=(0-1749)MM

27.00-29.99 24.00 22.00 26.00 0.0 1749.0

TS-O11 L=(1750-2600)MM

27.00-29.99 24.00 22.00 26.00 1750.0 2600.0

TS-O12 L=(0-3700)MM

30.00-31.99 26.00 24.00 26.00 0.0 3700.0

TS-O13 L=(0-3700)MM

32.00-33.99 30.00 27.00 26.00 0.0 3700.0

TS-O14 L=(0-3700)MM

34.00-36.99 30.00 27.00 41.00 0.0 3700.0

TS-O15 L=(0-3700)MM

37.00-39.99 33.00 30.00 41.00 0.0 3700.0

TS-O16 L=(0-3700)MM

40.00-43.99 36.00 33.00 41.00 0.0 3700.0

TS-O17 L=(0-3700)MM

44.00-46.99 39.00 37.00 41.00 0.0 3700.0

TS-O18 L=(0-3700)MM

47.00-51.99 43.00 41.00 41.00 0.0 3700.0

TS-O19 L=(0-3700)MM

52.00-56.99 47.00 44.00 41.00 0.0 3700.0

TS-O20 L=(0-3700)MM

57.00-60.99 51.00 49.00 41.00 0.0 3700.0

TS-O21 L=(0-3700)MM

61.00-67.99 56.00 53.00 41.00 0.0 3700.0

TS-O22 L=(0-2950)MM

68.00-74.99 62.00 59.00 41.00 0.0 2950.0

TS-O23 L=(0-3700)MM

75.00-80.99 68.00 65.00 71.00 0.0 3700.0

TS-O24 L=(0-3700)MM

81.00-90.99 75.00 71.00 71.00 0.0 3700.0

TS-O25 L=(0-3700)MM

91.00-98.99 82.00 79.00 71.00 0.0 3700.0

TS-O26 L=(0-3700)MM

99.00-110.99 94.00 90.00 71.00 0.0 3700.0

TS-O27 L=(0-3700)MM

111.00-122.99 106.00 102.00 71.00 0.0 3700.0

TS-O28 L=(0-3700)MM

123.00-134.99 118.00 114.00 71.00 0.0 3700.0

TS-O29 L=(0-3700)MM

135.00-148.99 130.00 126.00 71.00 0.0 3700.0

TS-O30 L=(0-3700)MM

149.00-161.99 142.00 139.00 71.00 0.0 3700.0

TS-O31 L=(0-3700)MM

162.00-173.99 154.00 151.00 86.00 0.0 3700.0

TS-O32 L=(0-3700)MM

174.00-185.99 166.00 163.00 86.00 0.0 3700.0

TS-O33 L=(0-3700)MM

186.00-197.99 178.00 175.00 86.00 0.0 3700.0

TS-O34 L=(0-3700)MM

198.00-209.99 190.00 187.00 86.00 0.0 3700.0

TS-O35 L=(0-3700)MM

210.00-221.99 202.00 199.00 86.00 0.0 3700.0

TS-O36 L=(0-3700)MM

222.00-233.99 214.00 211.00 86.00 0.0 3700.0

TS-O37 L=(0-3700)MM

234.00-245.99 226.00 223.00 86.00 0.0 3700.0

• Indicate overall length (L) when ordering. • Ordering example: TS-036-L1100

For tools, see pages: DSD-IF-FB (201) • DSD-IF-FT (192) • DSTR-IC (258)

Universal Marking for Deep Drilling Tools

I : Inner Thread

O : Outer Thread

Tube ØDThread Pilot ØdBLANK: single piece construction

-n pcs : n jointed tubes

Single Tube

system

1ST : Single-start thread

2ST : Double-start thread

4ST : Four-start thread Tube L

BLANK:Thread on one end only

TBE : Same thread on at both ends

S I 4ST D.425 d39 L1600 TBE -nPCS METRIC

S I 4ST D1.673 d1.535 L62.992 TBE -nPCS INCH

TS-O**

Drill Tubes - STS System - Outer

Single-Start Thread Connection

265

DEEP DRILLING - BTA SYSTEM

DCONMS

DCONWS

LSCWS

Outer Tube

Inner Tube

min

max

min

max

Designation

d Range DCONMS DCONWS LSCWS Int Tube d D5 L min L max

TDO-I0 L=(0-3700)MM

18.41-20.00 18.00 16.00 27.50 TDI-N0 12.00 10.00 0.0 630.0

TDO-I1 L=(0-3700)MM

20.01-21.80 19.50 18.00 30.00 TDI-N1 14.00 12.00 0.0 630.0

TDO-I2 L=(0-3700)MM

21.81-24.10 21.50 19.50 30.00 TDI-N2 15.00 13.00 0.0 630.0

TDO-I3 L=(0-3700)MM

24.11-26.40 23.50 21.00 30.00 TDI-N3 16.00 14.00 0.0 630.0

TDO-I4 L=(0-3700)MM

26.41-28.70 26.00 23.50 33.00 TDI-N4 18.00 16.00 0.0 630.0

TDO-I5 L=(0-3700)MM

28.71-31.00 28.00 25.50 33.00 TDI-N5 20.00 18.00 0.0 630.0

TDO-I6 L=(0-3700)MM

31.01-33.30 30.50 28.00 33.00 TDI-N6 22.00 20.00 0.0 630.0

TDO-I7 L=(0-3700)MM

33.31-36.20 33.00 30.00 40.00 TDI-N7 24.00 22.00 0.0 630.0

TDO-I8 L=(0-3700)MM

36.21-39.60 35.50 33.00 40.00 TDI-N8 26.00 24.00 0.0 630.0

TDO-I9 L=(0-3700)MM

39.61-43.00 39.00 36.00 40.00 TDI-N9 29.00 27.00 0.0 630.0

TDO-I10 L=(0-3700)MM

43.01-47.00 42.50 39.00 40.00 TDI-N10 32.00 30.00 0.0 630.0

TDO-I11 L=(0-3700)MM

47.01-51.70 46.50 43.00 44.00 TDI-N11 35.00 32.00 0.0 630.0

TDO-I12 L=(0-3700)MM

51.71-56.20 51.00 47.00 44.00 TDI-N12 39.00 36.00 0.0 630.0

TDO-I13 L=(0-3700)MM

56.21-65.00 55.50 51.00 44.00 TDI-N13 43.00 40.00 0.0 630.0

• Please indicate overall length (L) when ordering • Ordering example: TDO-I13-L1100 • For 18.41-65.00 diameter range, the inner tube should be 30 mm longer than the

outer tube

For tools, see pages: DDC-EA (246) • DDC-EC (249)

Universal Marking for Deep Drilling Tools

I : Inner Thread

O : Outer Thread

Tube ØDThread Pilot Ød

Double Tube

system

1ST : Single-start thread

2ST : Double-start thread

4ST : Four-start thread Tube L

D I 4ST D.425 d39 L1600 METRIC

D I 4ST D1.673 d1.535 L62.992 INCH

Inner Tube for

Double tube system

Thread Pilot Ød

Tube ØDTube L

DSLT

ID32 d30 L1630 METRIC

DSLT

II D1.260 d1.181 L64.173 INCH

DCONMS

DCONWS

LSCWS

Lmin

max

min

max L

min

max

TDO-I (D18.41-65.00)

Double Tube Drill System

with 4-Start Thread

Connection Outer Tubes

ISCAR

266

DEEP DRILLING - BTA SYSTEM

Outer Tube

Inner Tube

LSCWS

DCONWSDCONMS

min

max

min

max

Designation

d Range DCONMS DCONWS LSCWS Int Tube dL min L max

TDO-I14 L=(0-3700)MM

65.00-66.99 56.00 52.00 75.00 TDI-N14 40.00 0.0 660.0

TDO-I15 L=(0-2950)MM

67.00-72.99 62.00 58.00 75.00 TDI-N15 44.00 0.0 660.0

TDO-I16 L=(0-3700)MM

73.00-79.99 68.00 63.00 75.00 TDI-N16 48.00 0.0 630.0

TDO-I17 L=(0-3700)MM

80.00-86.99 75.00 70.00 97.00 TDI-N17 54.00 0.0 630.0

TDO-I18 L=(0-3700)MM

87.00-99.99 82.00 77.00 97.00 TDI-N18 60.00 0.0 630.0

TDO-I19 L=(0-3700)MM

100.00-111.99 94.00 89.00 97.00 TDI-N19 70.00 0.0 630.0

TDO-I20 L=(0-3700)MM

112.00-123.99 106.00 101.00 118.00 TDI-N20 80.00 0.0 630.0

TDO-I21 L=(0-630)MM

124.00-135.99 118.00 113.00 118.00 TDI-N21 80.00 0.0 630.0

TDO-I21 L=(631-1070)MM

124.00-135.99 118.00 113.00 118.00 TDI-N21 80.00 631.0 1070.0

TDO-I22 L=(0-630)MM

136.00-147.99 130.00 125.00 118.00 TDI-N22 90.00 0.0 630.0

TDO-I22 L=(631-1070)MM

136.00-147.99 130.00 125.00 118.00 TDI-N22 90.00 631.0 1070.0

TDO-I23 L=(0-630)MM

148.00-159.99 142.00 137.00 139.00 TDI-N23 100.00 0.0 630.0

TDO-I23 L=(631-1070)MM

148.00-159.99 142.00 137.00 139.00 TDI-N23 100.00 631.0 1070.0

TDO-I24 L=(0-630)MM

160.00-171.99 154.00 149.00 139.00 TDI-N24 120.00 0.0 630.0

TDO-I24 L=(631-1070)MM

160.00-171.99 154.00 149.00 139.00 TDI-N24 120.00 631.0 1070.0

• Indicate overall length (L) when ordering • Ordering example: TDO-I18-L1150 • For 65.00-123.99 diameter range, the inner tube should be 190 mm longer than the outer

tube. • For 124.00-183.99 diameter range, the inner tube should be 220 mm longer than the outer tube.

For tools, see pages: DDC-EC (249) • DDD-EC (211)

Universal Marking for Deep Drilling Tools

I : Inner Thread

O : Outer Thread

Tube ØDThread Pilot Ød

Double Tube

system

1ST : Single-start thread

2ST : Double-start thread

4ST : Four-start thread Tube L

D I 4ST D.425 d39 L1600 METRIC

D I 4ST D1.673 d1.535 L62.992 INCH

Inner Tube for

Double tube system

Thread Pilot Ød

Tube ØDTube L

DSLT

ID32 d30 L1630 METRIC

DSLT

II D1.260 d1.181 L64.173 INCH

DCONMS

DCONWS

LSCWS

Lmin

max

min

max L

min

max

TDO-I (D65.00-171.99)

Double Tube Drill System

with 4-Start Thread

Connection Outer Tubes

267

DEEP DRILLING - BTA SYSTEM

Recommended Machining Conditions

ISO

Material Condition

Tensile Strength

[N/mm2]Hardness HB

Material

Group No.(1)

Non-alloy steel and cast

steel, free cutting steel

< 0.25 %C Annealed 420 125 1

>= 0.25 %C Annealed 650 190 2

< 0.55 %C Quenched and tempered 850 250 3

>= 0.55 %C Annealed 750 220 4

Quenched and tempered 1000 300 5

Low alloy and cast steel (less than

5% of alloying elements)

Annealed 600 200 6

Quenched and tempered

930 275 7

1000 300 8

1200 350 9

High alloyed steel, cast steel and tool steel Annealed 680 200 10

Quenched and tempered 1100 325 11

Stainless steel and cast steel Ferritic/martensitic 680 200 12

Martensitic 820 240 13

MStainless steel and cast steel Austenitic, duplex 600 180 14

Grey cast iron (GG) Ferritic/pearlitic 180 15

Pearlitic/martensitic 260 16

Nodular cast iron (GGG) Ferritic 160 17

Pearlitic 250 18

Malleable cast iron Ferritic 130 19

Pearlitic 230 20

Aluminum-wrought alloys Not hardenable 60 21

Hardenable 100 22

Aluminum-cast alloys

<=12% Si Not hardenable 75 23

Hardenable 90 24

>12% Si High temperature 130 25

Copper alloys

>1% Pb Free cutting 110 26

Brass 90 27

Electrolitic copper 100 28

Non-metallic Duroplastics, fiber plastics 29

Hard rubber 30

High temp. alloys

Fe based Annealed 200 31

Hardened 280 32

Ni or Co

based

Annealed 250 33

Hardened 350 34

Cast 320 35

Titanium alloys Pure 400 36

Alpha+beta alloys hardened 1050 37

Hardened steel Hardened 55 HRC 38

Hardened 60 HRC 39

Chilled cast iron Cast 400 40

Cast iron Hardened 55 HRC 41

(1) Based on ISO 513 and VDI 3323 standards

ISCAR

268

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Ground Brazed Solid Drill Heads DSD-E0, DSD-E1, DSD-E3, DDD-E3, DSD-I1 Adjustable Solid Drill Heads DSD-IA, DSD-EA

Dia. Range 8.00-20.00 15.60-20.00 20.01-31.00 31.01-43.00 43.01-65.00 Dia. Range 16.01-21.99 22.00-28.50

Vc (m/min) Feed Rate f (mm/rev) Vc (m/min) Feed Rate f (mm/rev)

70-120 0.05-0.13 0.08-0.15 0.1-0.17 0.13-0.2 0.16-0.3 60-120 0.08-0.13 0.1-0.15

40-70 0.05-0.13 0.08-0.15 0.1-0.17 0.13-0.2 0.16-0.3 60-120 0.08-0.13 0.1-0.15

70-120 0.05-0.13 0.08-0.15 0.1-0.17 0.13-0.2 0.16-0.3 60-120 0.08-0.13 0.1-0.15

55-100 0.05-0.1 0.08-0.12 0.1-0.15 0.13-0.17 0.15-0.28 50-100 0.08-0.11 0.1-0.13

70-100 0.05-0.13 0.08-0.15 0.1-0.17 0.13-0.2 0.16-0.3 50-100 0.08-0.11 0.1-0.15

55-100 0.05-0.1 0.08-0.12 0.1-0.15 0.13-0.17 0.15-0.28 50-100 0.08-0.11 0.1-0.13

50-85 0.05-0.13 0.08-0.15 0.1-0.17 0.13-0.2 0.16-0.3 60-120 0.08-0.13 0.1-0.15

55-100 0.05-0.1 0.08-0.12 0.1-0.15 0.13-0.17 0.15-0.28 50-100 0.08-0.11 0.1-0.13

60-100 0.05-0.13 0.08-0.15 0.1-0.28 0.13-0.3 0.16-0.35 40-80 0.08-0.13 0.1-0.15

60-100 0.05-0.12 0.05-0.12 0.08-0.25 0.1-0.28 0.15-0.33 30-60 0.05-0.11 0.08-0.14

80-100 0.05-0.13 0.08-0.15 0.1-0.17 0.13-0.2 0.16-0.3 70-100 0.08-0.13 0.1-0.15

60-100 0.05-0.13 0.06-0.13 0.08-0.18 0.1-0.2 0.15-0.25 50-90 0.06-0.12 0.08-0.16

60-100 0.05-0.13 0.06-0.13 0.08-0.18 0.1-0.2 0.15-0.25 50-80 0.06-0.12 0.08-0.16

50-100 0.05-0.13 0.06-0.13 0.08-0.18 0.1-0.2 0.15-0.25 50-90 0.06-0.12 0.08-0.16

65-130 0.05-0.13 0.08-0.15 0.1-0.2 0.15-0.25 0.16-0.3 60-120 0.08-0.13 0.1-0.18

65-100 0.05-0.13 0.08-0.15 0.1-0.2 0.15-0.25 0.16-0.3 60-90 0.08-0.13 0.1-0.18

65-130 0.05-0.13 0.08-0.15 0.1-0.2 0.15-0.25 0.16-0.3 60-120 0.08-0.13 0.1-0.18

10-50 0.05-0.12 0.06-0.12 0.08-0.15 0.12-0.18 0.15-0.25 20-50 0.06-0.11 0.08-0.14

30-50 0.05-0.1 0.05-0.1 0.08-0.12 0.1-0.15 0.12-02 20-50 0.05-0.09 0.08-0.11

30-50 0.05-0.1 0.05-0.1 0.08-0.12 0.1-0.15 0.12-0.2 20-50 0.05-0.09 0.08-0.11

269

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Recommended Machining Conditions

ISO

Material Condition

Tensile

Strength

[N/mm2]Hardness HB

Material

Group No.(1)

Non-alloy steel and cast

steel, free cutting steel

< 0.25 %C Annealed 420 125 1

>= 0.25 %C Annealed 650 190 2

< 0.55 %C Quenched and tempered 850 250 3

>= 0.55 %C Annealed 750 220 4

Quenched and tempered 1000 300 5

Low alloy and cast steel (less than

5% of alloying elements)

Annealed 600 200 6

Quenched and tempered

930 275 7

1000 300 8

1200 350 9

High alloyed steel, cast steel and tool steel Annealed 680 200 10

Quenched and tempered 1100 325 11

Stainless steel and cast steel Ferritic/martensitic 680 200 12

Martensitic 820 240 13

MStainless steel and cast steel Austenitic, duplex 600 180 14

Grey cast iron (GG) Ferritic/pearlitic 180 15

Pearlitic/martensitic 260 16

Nodular cast iron (GGG) Ferritic 160 17

Pearlitic 250 18

Malleable cast iron Ferritic 130 19

Pearlitic 230 20

Aluminum-wrought alloys Not hardenable 60 21

Hardenable 100 22

Aluminum-cast alloys

<=12% Si Not hardenable 75 23

Hardenable 90 24

>12% Si High temperature 130 25

Copper alloys

>1% Pb Free cutting 110 26

Brass 90 27

Electrolitic copper 100 28

Non-metallic Duroplastics, fiber plastics 29

Hard rubber 30

High temp. alloys

Fe based Annealed 200 31

Hardened 280 32

Ni or Co based

Annealed 250 33

Hardened 350 34

Cast 320 35

Titanium alloys Pure 400 36

Alpha+beta alloys hardened 1050 37

Hardened steel Hardened 55 HRC 38

Hardened 60 HRC 39

Chilled cast iron Cast 400 40

Cast iron Hardened 55 HRC 41

(1) Based on ISO 513 and VDI 3323 standards

ISCAR

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DEEP DRILLING - BTA SYSTEM

USER GUIDE

Adjustable Solid Drill Heads DSD-EC, DDD-EC, DSD-IC

Dia. Range 38.00-39.99 40.00-51.99 52.00-63.99 64.00-84.99 85.00-

Vc (m/min) Feed Rate f (mm/rev)

60-120 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

60-100 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

50-100 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

60-120 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

60-110 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

60-100 0.08-0.13 0.1-0.15 0.13-0.18 0.15-0.2 0.18-0.23

60-130 0.08-0.2 0.1-0.25 0.13-0.28 0.15-0.3 0.18-0.33

20-65 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

30-100 0.08-0.15 0.1-0.2 0.13-0.23 0.15-0.25 0.18-0.3

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Recommended Machining Conditions

ISO

Material Condition

Tensile Strength

[N/mm2]Hardness HB

Material

Group No.(1)

Non-alloy steel and cast

steel, free cutting steel

< 0.25 %C Annealed 420 125 1

>= 0.25 %C Annealed 650 190 2

< 0.55 %C Quenched and tempered 850 250 3

>= 0.55 %C Annealed 750 220 4

Quenched and tempered 1000 300 5

Low alloy and cast steel (less than

5% of alloying elements)

Annealed 600 200 6

Quenched and tempered

930 275 7

1000 300 8

1200 350 9

High alloyed steel, cast steel and tool steel Annealed 680 200 10

Quenched and tempered 1100 325 11

Stainless steel and cast steel Ferritic/martensitic 680 200 12

Martensitic 820 240 13

MStainless steel and cast steel Austenitic, duplex 600 180 14

Grey cast iron (GG) Ferritic/pearlitic 180 15

Pearlitic/martensitic 260 16

Nodular cast iron (GGG) Ferritic 160 17

Pearlitic 250 18

Malleable cast iron Ferritic 130 19

Pearlitic 230 20

Aluminum-wrought alloys Not hardenable 60 21

Hardenable 100 22

Aluminum-cast alloys

<=12% Si Not hardenable 75 23

Hardenable 90 24

>12% Si High temperature 130 25

Copper alloys

>1% Pb Free cutting 110 26

Brass 90 27

Electrolitic copper 100 28

Non-metallic Duroplastics, fiber plastics 29

Hard rubber 30

High temp. alloys

Fe based Annealed 200 31

Hardened 280 32

Ni or Co based

Annealed 250 33

Hardened 350 34

Cast 320 35

Titanium alloys Pure 400 36

Alpha+beta alloys hardened 1050 37

Hardened steel Hardened 55 HRC 38

Hardened 60 HRC 39

Chilled cast iron Cast 400 40

Cast iron Hardened 55 HRC 41

(1) Based on ISO 513 and VDI 3323 standards

ISCAR

272

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Adjustable Counterboring Heads DSC-EA, DSC-EC,

DSC-I1, DST-I1, DSC-IA, DSC-IC, DDC-EA, DDT-E1 Trepanning Heads Ground Brazed Counterboring Heads DSC-

E1, DST-E1, DSC-I1, DST-I1, DDC-E1

Width of

Cut (mm) 1-3 3-8 8-23 Dia. Range 120-400 Width of

Cut (mm) 1-3 3-5

Vc (m/min) Feed Rate f (mm/rev) Vc (m/min) Feed Rate f

(mm/rev) Vc (m/min) Feed Rate f (mm/rev)

60-140 0.1-0.3 0.15-0.3 0.1-0.3 80-100 0.12-0.3 60-140 0.1-0.3 0.15-0.3

60-120 0.1-0.3 0.15-0.3 0.1-0.3 80-100 0.12-0.3 60-120 0.1-0.3 0.15-0.3

50-100 0.1-0.3 0.15-0.3 0.1-0.3 80-100 0.12-0.3 50-100 0.1-0.3 0.15-0.3

60-130 0.1-0.3 0.15-0.3 0.1-0.3 70-100 0.12-0.3 60-130 0.1-0.3 0.15-0.3

60-120 0.1-0.3 0.15-0.3 0.1-0.3 70-100 0.12-0.3 60-120 0.1-0.3 0.15-0.3

60-100 0.1-0.3 0.15-0.3 0.1-0.3 60-100 0.12-0.3 60-100 0.1-0.3 0.15-0.3

50-100 0.1-0.3 0.15-0.3 0.1-0.3 70-100 0.12-0.3 50-100 0.1-0.3 0.15-0.3

60-100 0.1-0.3 0.15-0.3 0.1-0.3 60-100 0.12-0.3 60-100 0.1-0.3 0.15-0.3

60-100 0.1-0.3 0.15-0.3 0.1-0.3 50-90 0.12-0.3 60-100 0.1-0.3 0.15-0.3

60-120 0.1-0.3 0.15-0.3 0.1-0.3 80-100 0.12-0.3 60-120 0.1-0.3 0.15-0.3

50-120 0.1-0.3 0.15-0.3 0.1-0.3 60-100 0.12-0.3 50-120 0.1-0.3 0.15-0.3

60-120 0.1-0.3 0.15-0.3 0.1-0.3 50-100 0.12-0.3 60-120 0.1-0.3 0.15-0.3

60-120 0.1-0.3 0.15-0.3 0.1-0.3 80-100 0.12-0.3 60-120 0.1-0.3 0.15-0.3

70-200 0.1-0.4 0.15-0.3 0.1-0.3 65-130 0.1-0.3 70-200 0.1-0.4 0.15-0.3

60-200 0.1-0.4 0.1-0.4 0.1-0.4 65-130 0.1-0.3 60-200 0.1-0.4 0.1-0.4

40-80 0.1-0.3 0.15-0.3 0.1-0.3 20-65 0.1-0.2 40-80 0.1-0.3 0.15-0.3

60-100 0.1-0.3 0.15-0.3 0.1-0.3 30-100 0.1-0.2 60-100 0.1-0.3 0.15-0.3

273

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Rotating Drill

• Can be applied on symmetrical and

non-symmetrical workpieces

• Drill to bushing center misalignment should

not exceed 0.02 mm

Bushing Stationary

Workpiece

Max.

0.02 mm

Rotating Drill

Stationary Drill

• Applied on symmetrical workpieces

• Improved hole straightness and bushing wear

• Drill to bushing center misalignment should

not exceed 0.02 mm

Max.

0.02 mm

Rotating Workpiece

Stationary Drill

Bushing

Technical Information -

Drill Setup

Drill Bushing and Workpiece Tolerance Relative Positioning

Pre-drilled Hole

A large pre-drilled hole (larger than D-a) ensures

precise hole size and center location.

0.5 X A max

Recommended Coolant Pressure and Volume ≤50 mm

100

500

400

300

200

100

10 20 30 40 50

Coolant Volume

L/min

Coolant Pressure

Kgf/cm

Diameter mm

Recommended Coolant Pressure and Volume >50 mm

50 100 150 200 250 300 350

1800

1600

1400

1200

1000

800

600

400

250

Coolant

Volume

L/min

Coolant Pressure

Kgf/cm

Diameter mm

Drill head tolerance (h6)

Hole tolerance

Guidance bushing tolerance (G6)

Machine Power

Diameter mm

140

120

100

50 100 150 200 250 300 350

Alloy Steel (HB300)

v=100m/min, f=0.25mm/rev

Carbon Steel (HB200)

v=100m, f=0.25mm/rev

Machine Thrust Force

7000

6000

5000

4000

3000

2000

1000

50 100 150 200 250 300 350

Alloy Steel (HB300)

v=100m/min, f=0.25mm/rev

Carbon Steel (HB200)

v=100m, f=0.25mm/rev

Diameter mm

ISCAR

274

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Use the NC cycle as instructed below to optimize tool performance more safely.

1. Start NC operation cycle

2. Oil pressure head moves until

it touches the workpiece

Set the starting point of the main axis of the tool so

that the guide pad remains inside the guide bush

when the oil pressure head moves forward.

3˜5 mm

3. Move tool workpiece

Move the tool 3 to 5 mm from the edge of the workpiece.

If the available NC machine can support this approach,

the operation process may start from this point

4. Start cutting

• Start coolant supply

• Start rotating (tool / workpiece / tool & workpiece)

• Start feeding

5. Stop cutting

• Stop feeding

• Stop rotating (tool / workpiece tool & workpiece)

• Stop coolant supply

Stop rotation when the outer tip is at

the edge of the workpiece.

6. Tool main axis back to starting point

7. Oil pressure head back to starting point

Technical Information - NC Cycle

275

DEEP DRILLING - BTA SYSTEM

USER GUIDE

Technical Information - Notes for Guide Bushing Installation

Many of the problems in BTA drilling are caused by

incorrect use of the guide bushing.

The shape, type and tolerance greatly affect

cutting accuracy and tool life. Please note the

following when using one in your application.

Resin Seal Type

Resin Seal

Workpiece Guide Bushing Oil Pressure Head

C0.3˜0.5

Up to 1 mm

Up to 1.5 mm

Taper Cone Type

C0.3˜0.5

Up to 2 mm

Workpiece Guide Bushing Oil Pressure Head

Gap

Flat Edge Type

Workpiece Guide Bushing

Recommended for Ø65 mm and less

Oil Pressure Head

Guide Bush

0.5˜1.0 mm

30˜60°

C0.3

0.5

Guide Bushing Tolerance

DG6 Dh6

Tool Diameter D (mm) G6 Tolerance (mm)

8.00 - 10.00 +0.005 ~ +0.014

10.01 - 18.00 +0.006 ~ +0.017

18.01 - 30.00 +0.007 ~ +0.020

30.01 - 50.00 +0.009 ~ +0.025

50.01 - 80.00 +0.010~ +0.029

80.01 - 120.00 +0.012 ~ +0.034

120.01 - 180.00 +0.014 ~ +0.039

180.01 - 245.99 +0.015 ~ +0.044

ISCAR

276

USER GUIDE

DEEP DRILLING - BTA SYSTEM

Deep Hole Drilling Systems

Problem Possible Cause Solution

The drill breaks or

insert chips

• Chip evacuation problems

• Center misalignment of drill to workpiece

• Check that the coolant passages are clear

and that the Venturi slots are not damaged

• Check center alignment of drill to workpiece

• Check workpiece and drill clamping rigidity

Poor surface finish

• Workpiece or drill clamping rigidity problem

• Inadequate coolant oil

• Cutting speed too low

• Improve workpiece or drill clamping

• Check the coolant oil and replace if necessary

• Increase the cutting speed

Excessive leakage of

the coolant

• Chips block the fluid passages

• The drill was incorrectly assembled,

or the Venturi slots of the internal tube

are located in the wrong direction

• Clear the chips

• Check all connections and the

direction of the internal tube

Insufficient coolant

flow at the cutting

zone, despite correct

fluid supply

• Chips block the fluid passages

• Worn bushing or sealing device

• Venturi slots are too wide (worn)

• Internal tube shorter than the external tube

• Clear the chips

• Check the bushing and seal

and replace if necessary

• Replace the internal tube

• Replace the internal tube to

one with a correct length

Chips jam in the front

end of the drill

• Insufficient coolant flow • Adjust the fluid flow by raising the pressure;

check the filter and fluid quality

Connection Adapters

Various kinds of rotating and non-rotating drill

connectors are available upon request.

Oil Pressure Heads

Oil pressure heads are available on request.

Special Heads

Special form heads for trepanning or any other

special contours can be produced on request.

277

USER GUIDE

DEEP DRILLING - BTA SYSTEM

Coolant

Flow chart of coolant in deep hole drilling

P MM

Pressure

gauge Flow

gauge

Dirty tank Clean tank

Chipbreaker

Chiller

Filter

Pump

Motor

Workpiece

Drill

head Drill tube

Chip

box

Oil

pressure

head

Successful deep hole drilling is achieved by an

optimal combination of the tool, the machine and

the coolant. Coolant plays an essential role in

achieving secure and cost-efficient deep hole drilling

operations. Therefore, it is very important to choose

the correct type of coolant and use it appropriately.

Coolant

Coolant plays an essential role in lubricating tools,

cooling cutting edges, chips and guide pads, as well

as evacuating chips when drilling. It also improves

tool life, surface finish and cutting accuracy when

continuously supplied during the machining process.

1 Lubrication

Lubrication of cutting edges and guide pads is

necessary in deep hole drilling. For efficient lubrication,

it is recommended to use EP (Extreme Pressure)

additives which contain sulfur or chlorine.

2 Temperature reduction

The ability to cool down the cutting edge and

chips depends on such characteristics as

thermal conductivity and relative heat. Coolant

with good cooling ability increases tool life, but

water-soluble coolant is not preferred in deep

hole drilling because it reduces effectiveness. If

water-soluble coolant is used, the recommended

concentration is 10% (dilution rate 1/10) or more.

3 Chip evacuation

Coolant helps push chips through the back end of the

boring bar (for STS) or inner tube (for DTS) until the chips

are separated from the workpiece in general cutting

conditions. The flow and the pressure of coolant are

also important in order to control chip evacuation.

STS - Single tube system

Workpiece

material

Drill

head

Drill

tube

Guide

bush

Sealing Chip

box

Bar

rest

Oil

pressure

head

STS - Double tube system

Workpiece

material Drill

head

Guide

bush Chip

box

Double tube

connector

Outer

tube

Inner

tube

No need for sealing

Coolant unit

A coolant unit is also important to obtain

the best effect from the coolant.

1 Coolant pressure and volume should

be fixed and continuous.

An ideal coolant unit should be able to set any valve of

coolant pressure and volume and monitor the condition

with gauges. A system that can detect trapped chips

by a pressure gauge and the screw pumps with

an inverter controller are both recommended.

2 Coolant temperature should be maintained.

Coolant is heated by factors, such as:

• Cutting edge

• Friction on guide pad

• Contact time of heated chips and coolant

• Pump

Maintaining coolant temperature is important to

keeping stable cutting conditions, chip formation

and cutting accuracy. The temperature should

be lower than 40°C (100°F) for EP additives to

provide sufficient lubrication. Therefore, the coolant

temperature should be kept between 30 - 40°C

(90 - 100°F) throughout the cutting operation.

3 Filtering

Unwanted particles are contained in coolant after the

cutting operations, thus filtration is necessary to remove

them. The filter size should be selected carefully to catch

particles but not EP additives. Filter size depends on the

coolant, but around 10 - 20 μm is generally suggested.

For iron-based workpieces, a magnetic separator is helpful

as it decreases the frequency of filter maintenance.

ISCAR

278

USER GUIDE

DEEP DRILLING - BTA SYSTEM

Requested Information Form for Deep Hole Drill Design

Company name Telephone no.

Address Date

Contact person Customer no.

Workpiece

Product name: Hole diameter:

Hole depth: No. of holes: Tolerance (of hole):

Surface finish (Rz, Ra...): Deviation (mm/100): Straightness (mm/100):

Material

Material (DIN, AISI, JIS...):

Hardness (HB, HS, HRC...):

Condition: o Quenched o Tempered o Cast o Annealed

o Other

Machine

Machine supplier name:

Machine type/model: o NC lathe o Machining center o Other

Rigidity: o Good o Normal o Poor

Spindle power (kW):

Tool and/or workpiece rotation (TR/WR):

o Tool and workpiece o Rotating workpiece (WR) o Rotating tool (TR)

Type of Coolant

Water based: o Soluble o Emulsion %

Oil based: o Coolant Pressure (bar): Coolant Volume (L/min):

Tool Drill Head

Drill diameter: (mm/inch)

Thread: o Inner o Outer o Brazed

Indexable: o Adjustable o Direct mount Coating: o Coated o Uncoated

o Solid drilling o Counterboring

Pre-drilled hole size: (mm/inch)

Bottom finishing: o Full ball R o Flat bottom R o Corner R o Other

Trepanning: o Y o N

Tube outer diameter: (mm/inch) Core size diameter: (mm/inch)

Please fill in and return to your ISCAR representative.

279

USER GUIDE

DEEP DRILLING - BTA SYSTEM

Requested Information Form for Deep Hole Drill Design (continued)

Tube

Outside diameter: (mm/inch) Total Length: (mm/inch)

Internal Thread:

External Thread: 4o Starts 2o Starts 1o Starts

Tube Thread: 1o End o Both ends

Inner Tube Length: (mm/inch)

Inner Tube Slit: 1o End o Both ends

Drilling System & Boring Conditions

o Single Tube System: o Blind Hole Drilling o Double Tube System

o Cross Hole Drilling: o Through Hole Drilling

Please Sketch Your Drilling Application

General Production Information

Quantity of parts per year:

Grade, tool life, etc.:

Perfomance expectation: Vc= m/min N= RPM F= mm/min f= mm/rev

Cutting data:

Description of present system in use:

Please fill in and return to your ISCAR representative.

ISCAR

280

USER GUIDE

DEEP DRILLING - BTA SYSTEM

GUNDRILLS

281

GUNDRILLS

ISCAR

282

GUNDRILLS

TABLE OF CONTENTS

TRI-DEEP .................................................................................................... 283

GD-DH, GD-DHL, GDH-MKT

SUMOGUN ................................................................................................. 293

MNSNT

Solid Carbide Gundrills ................................................................................ 298

DCONMSh6

LU LS

DC 0

-0.07

Designation

DC LF PL LU DCONMS BD LS Insert

GD-DH 12.00-M20-15D-06

12.00 225.00 1.800 196.80 20.00 11.50 50.0 LOGT 06..

GD-DH 12.00-M20-20D-06

12.00 280.00 1.800 251.80 20.00 11.50 50.0 LOGT 06..

GD-DH 12.00-M20-25D-06

12.00 343.00 1.800 314.80 20.00 11.50 50.0 LOGT 06..

GD-DH 12.50-M20-15D-06

12.50 226.00 1.800 196.80 20.00 12.00 50.0 LOGT 06..

GD-DH 12.50-M20-20D-06

12.50 291.00 1.800 261.80 20.00 12.00 50.0 LOGT 06..

GD-DH 12.50-M20-25D-06

12.50 356.00 1.800 326.80 20.00 12.00 50.0 LOGT 06..

GD-DH 13.00-M25-15D-06

13.00 238.00 1.800 204.80 25.00 12.50 56.0 LOGT 06..

GD-DH 13.00-M25-20D-06

13.00 305.00 1.800 271.80 25.00 12.50 56.0 LOGT 06..

GD-DH 13.00-M25-25D-06

13.00 373.00 1.800 339.80 25.00 12.50 56.0 LOGT 06..

GD-DH 13.50-M25-15D-06

13.50 245.00 1.800 211.80 25.00 13.00 56.0 LOGT 06..

GD-DH 13.50-M25-20D-06

13.50 315.00 1.800 281.80 25.00 13.00 56.0 LOGT 06..

• Note: Gundrills can be supplied with up to 2400 mm length on request. • Inserts and guide pads should be ordered separately (they are not included with the tools).

• For user guide and cutting conditions, see pages 289-292 • Preventative measures: Do NOT operate the deep hole drill at full speed before engaging the guide hole.

Enter the guide hole slowly at a speed of 50 - 100 rpm.

For inserts, see pages: LOGT (288)

GD-DH (12-13.5)

Gundrills Carrying Indexable

Inserts with 2 Chip Splitting

Cutting Edges and a Wiper for

High Hole Surface Quality

283

GUNDRILLS

OAL

DCONMSh6

DC 0

-0.07

Designation

DC LU OAL DCONMS BD PL LS Insert

GD-DHL 12.00X800-U03

12.00 713.80 801.80 19.05 11.50 1.80 70.0 LOGT 06..

GD-DHL 12.00X800-22

12.00 733.80 801.80 20.00 11.50 1.80 50.0 LOGT 06..

GD-DHL 12.00X800-34

12.00 733.80 801.80 20.00 11.50 1.80 50.0 LOGT 06..

GD-DHL 12.00X1000-U03

12.00 913.80 1001.80 19.05 11.50 1.80 70.0 LOGT 06..

GD-DHL 12.00X1000-22

12.00 933.80 1001.80 20.00 11.50 1.80 50.0 LOGT 06..

GD-DHL 12.00X1000-34

12.00 933.80 1001.80 20.00 11.50 1.80 50.0 LOGT 06..

GD-DHL 12.00X1650-U03

12.00 1563.80 1651.80 19.05 11.50 1.80 70.0 LOGT 06..

GD-DHL 12.00X1650-22

12.00 1583.80 1651.80 20.00 11.50 1.80 50.0 LOGT 06..

GD-DHL 12.00X1650-34

12.00 1583.80 1651.80 20.00 11.50 1.80 50.0 LOGT 06..

GD-DHL 13.00X800-U04

13.00 711.80 801.80 25.40 12.50 1.80 70.0 LOGT 06..

GD-DHL 13.00X800-23

13.00 725.80 801.80 25.00 12.50 1.80 56.0 LOGT 06..

GD-DHL 13.00X800-35

13.00 725.80 801.80 25.00 12.50 1.80 56.0 LOGT 06..

GD-DHL 13.00X1000-U04

13.00 911.80 1001.80 25.40 12.50 1.80 70.0 LOGT 06..

GD-DHL 13.00X1000-23

13.00 925.80 1001.80 25.00 12.50 1.80 56.0 LOGT 06..

GD-DHL 13.00X1000-35

13.00 925.80 1001.80 25.00 12.50 1.80 56.0 LOGT 06..

GD-DHL 13.00X1650-U04

13.00 1561.80 1651.80 25.40 12.50 1.80 70.0 LOGT 06..

GD-DHL 13.00X1650-23

13.00 1575.80 1651.80 25.00 12.50 1.80 56.0 LOGT 06..

GD-DHL 13.00X1650-35

13.00 1575.80 1651.80 25.00 12.50 1.80 56.0 LOGT 06..

• Note: Gundrills can be supplied with up to 2400 mm length on request. • Inserts and guide pads should be ordered separately (they are not included with the tools).

• For user guide and cutting conditions, see pages 289-292 • Preventative measures: Do NOT operate the deep hole drill at full speed before engaging the guide hole.

Enter the guide hole slowly at a speed of 50 - 100 rpm.

For inserts, see pages: LOGT (288)

GD-DHL

Gundrills Carrying Indexable

Inserts with 2 Chip Splitting

Cutting Edges and a Wiper for

High Hole Surface Quality

ISCAR

284

GUNDRILLS

DCONMSh6

DC 0

-0.07

GD-DH

Gundrills Carrying Triangular

Inserts with 3 Chip Splitting

Cutting Edges and a Wiper for

High Hole Surface Quality

Designation

DC LU DCONMS BD LF PL LS Insert

GD-DH 14.00-15D-M25-07

14.00 227.00 25.00 13.50 261.0 1.95 56.0 TOGT 07..

GD-DH 14.00-20D-M25-07

14.00 302.00 25.00 13.50 336.0 1.95 56.0 TOGT 07..

GD-DH 14.00-25D-M25-07

14.00 377.00 25.00 13.50 411.0 1.95 56.0 TOGT 07..

GD-DH 14.50-15D-M25-07

14.50 227.00 25.00 14.00 262.0 1.95 56.0 TOGT 07..

GD-DH 14.50-20D-M25-07

14.50 302.00 25.00 14.00 337.0 1.95 56.0 TOGT 07..

GD-DH 14.50-25D-M25-07

14.50 377.00 25.00 14.00 412.0 1.95 56.0 TOGT 07..

GD-DH 15.00-15D-M25-07

15.00 242.00 25.00 14.50 278.0 1.95 56.0 TOGT 07..

GD-DH 15.00-20D-M25-07

15.00 322.00 25.00 14.50 358.0 1.95 56.0 TOGT 07..

GD-DH 15.00-25D-M25-07

15.00 402.00 25.00 14.50 438.0 1.95 56.0 TOGT 07..

GD-DH 16.00-10D-M25-08-N

16.00 172.20 25.00 15.50 209.0 2.20 56.0 TOGT 08..

GD-DH 16.00-15D-M25-08-N

16.00 257.20 25.00 15.50 294.0 2.20 56.0 TOGT 08..

GD-DH 16.00-25D-M25-08-N

16.00 427.20 25.00 15.50 464.0 2.20 56.0 TOGT 08..

GD-DH 16.50-10D-M25-08-N

16.50 172.20 25.00 15.50 209.0 2.20 56.0 TOGT 08..

GD-DH 16.50-15D-M25-08-N

16.50 257.20 25.00 15.50 294.0 2.20 56.0 TOGT 08..

GD-DH 16.50-25D-M25-08-N

16.50 427.20 25.00 15.50 464.0 2.20 56.0 TOGT 08..

GD-DH 17.00-10D-M25-08-N

17.00 182.20 25.00 16.20 220.0 2.20 56.0 TOGT 08..

GD-DH 17.00-15D-M25-08-N

17.00 272.20 25.00 16.20 310.0 2.20 56.0 TOGT 08..

GD-DH 17.00-25D-M25-08-N

17.00 452.20 25.00 16.20 490.0 2.20 56.0 TOGT 08..

GD-DH 17.50-15D-M25-08-N

17.50 272.20 25.00 16.20 310.0 2.20 56.0 TOGT 08..

GD-DH 17.50-25D-M25-08-N

17.50 452.20 25.00 16.20 490.0 2.20 56.0 TOGT 08..

GD-DH 18.00-10D-M25-08-N

18.00 193.00 25.00 16.20 232.0 2.20 56.0 TOGT 08..

GD-DH 18.00-15D-M25-08-N

18.00 288.00 25.00 17.20 327.0 2.20 56.0 TOGT 08..

GD-DH 18.00-25D-M25-08-N

18.00 478.00 25.00 17.20 517.0 2.20 56.0 TOGT 08..

GD-DH 18.50-15D-M25-09

18.50 288.00 25.00 17.20 327.0 3.00 56.0 TOGT 09..

GD-DH 18.50-25D-M25-09

18.50 478.00 25.00 17.20 517.0 3.00 56.0 TOGT 09..

GD-DH 19.00-10D-M25-09

19.00 203.00 25.00 18.20 243.0 3.00 56.0 TOGT 09..

GD-DH 19.00-15D-M25-09

19.00 303.00 25.00 18.20 343.0 3.00 56.0 TOGT 09..

GD-DH 19.00-25D-M25-09

19.00 503.00 25.00 18.20 543.0 3.00 56.0 TOGT 09..

GD-DH 19.50-15D-M25-09

19.50 303.00 25.00 18.20 343.0 3.00 56.0 TOGT 09..

GD-DH 19.50-25D-M25-09

19.50 503.00 25.00 18.20 543.0 3.00 56.0 TOGT 09..

GD-DH 20.00-10D-M32-09

20.00 213.20 32.00 19.00 255.0 3.00 60.0 TOGT 09..

GD-DH 20.00-15D-M32-09

20.00 318.20 32.00 19.00 360.0 3.00 60.0 TOGT 09..

GD-DH 20.00-25D-M32-09

20.00 528.20 32.00 19.00 570.0 3.00 60.0 TOGT 09..

GD-DH 21.00-10D-M32-10

21.00 223.20 32.00 20.00 266.0 3.20 60.0 TOGT 10..

GD-DH 21.00-15D-M32-10

21.00 333.20 32.00 20.00 376.0 3.20 60.0 TOGT 10..

GD-DH 21.00-25D-M32-10

21.00 553.20 32.00 20.00 596.0 3.20 60.0 TOGT 10..

GD-DH 22.00-10D-M32-11

22.00 233.40 32.00 21.00 278.0 3.40 60.0 TOGT 11..

GD-DH 22.00-15D-M32-11

22.00 348.40 32.00 21.00 393.0 3.40 60.0 TOGT 11..

GD-DH 22.00-25D-M32-11

22.00 578.40 32.00 21.00 623.0 3.40 60.0 TOGT 11..

GD-DH 23.00-10D-M32-11

23.00 243.40 32.00 22.00 289.0 3.40 60.0 TOGT 11..

GD-DH 23.00-15D-M32-11

23.00 363.40 32.00 22.00 409.0 3.40 60.0 TOGT 11..

GD-DH 23.00-25D-M32-11

23.00 603.40 32.00 22.00 649.0 3.40 60.0 TOGT 11..

GD-DH 24.00-10D-M32-11

24.00 253.40 32.00 23.00 301.0 3.40 60.0 TOGT 11..

GD-DH 24.00-15D-M32-11

24.00 378.40 32.00 23.00 426.0 3.40 60.0 TOGT 11..

GD-DH 24.00-25D-M32-11

24.00 628.40 32.00 23.00 676.0 3.40 60.0 TOGT 11..

GD-DH 25.00-10D-M32-11

25.00 263.60 32.00 24.00 312.0 3.40 60.0 TOGT 11..

GD-DH 25.00-15D-M32-11

25.00 393.60 32.00 24.00 442.0 3.40 60.0 TOGT 11..

GD-DH 25.00-25D-M32-11

25.00 653.60 32.00 24.00 702.0 3.40 60.0 TOGT 11..

GD-DH 26.00-10D-M40-12

26.00 273.60 40.00 25.00 324.0 3.60 70.0 TOGT 12..

GD-DH 26.00-15D-M40-12

26.00 408.60 40.00 25.00 459.0 3.60 70.0 TOGT 12..

GD-DH 26.00-25D-M40-12

26.00 678.60 40.00 25.00 729.0 3.60 70.0 TOGT 12..

GD-DH 27.00-10D-M40-12

27.00 283.60 40.00 26.00 335.0 3.60 70.0 TOGT 12..

GD-DH 27.00-15D-M40-12

27.00 423.60 40.00 26.00 475.0 3.60 70.0 TOGT 12..

GD-DH 27.00-25D-M40-12

27.00 703.60 40.00 26.00 755.0 3.60 70.0 TOGT 12..

GD-DH 28.00-10D-M40-12

28.00 283.60 40.00 27.00 337.0 3.60 70.0 TOGT 12..

GD-DH 28.00-15D-M40-12

28.00 423.60 40.00 27.00 477.0 3.60 70.0 TOGT 12..

GD-DH 28.00-25D-M40-12

28.00 703.60 40.00 27.00 757.0 3.60 70.0 TOGT 12..

GD-DH 29.00-10D-M40-13

29.00 294.57 40.00 27.00 360.0 4.57 69.0 TOGT 13..

GD-DH 29.00-20D-M40-13

29.00 584.57 40.00 27.00 650.0 4.57 69.0 TOGT 13..

GD-DH 30.00-10D-M40-13

30.00 314.57 40.00 29.00 383.0 4.57 69.0 TOGT 13..

• Note: Gundrills can be supplied with up to 2400 mm length on request. • Inserts and guide pads should be ordered separately (they are not included with the tools).

• For user guide and cutting conditions, see pages 289-292 • Preventative measures: Do NOT operate the deep hole drill at full speed before engaging the guide hole.

Enter the guide hole slowly at a speed of 50 - 100 rpm.

For inserts, see pages: TOGT-DT (194) • TOGT-GF (194)

285

GUNDRILLS

DCONMSh6

DC 0

-0.07

GD-DH

Gundrills Carrying Triangular

Inserts with 3 Chip Splitting

Cutting Edges and a Wiper for

High Hole Surface Quality

(continued)

Designation

DC LU DCONMS BD LF PL LS Insert

GD-DH 30.00-20D-M40-13

30.00 624.57 40.00 29.00 693.0 4.57 69.0 TOGT 13..

GD-DH 31.00-10D-M40-13

31.00 314.57 40.00 29.00 383.0 4.57 69.0 TOGT 13..

GD-DH 31.00-20D-M40-13

31.00 624.57 40.00 29.00 693.0 4.57 69.0 TOGT 13..

GD-DH 32.00-10D-M40-13

32.00 324.57 40.00 30.00 395.0 4.57 69.0 TOGT 13..

GD-DH 32.00-20D-M40-13

32.00 644.57 40.00 30.00 715.0 4.57 69.0 TOGT 13..

• Note: Gundrills can be supplied with up to 2400 mm length on request. • Inserts and guide pads should be ordered separately (they are not included with the tools).

• For user guide and cutting conditions, see pages 289-292 • Preventative measures: Do NOT operate the deep hole drill at full speed before engaging the guide hole.

Enter the guide hole slowly at a speed of 50 - 100 rpm.

For inserts, see pages: TOGT-DT (194) • TOGT-GF (194)

ISCAR

286

GUNDRILLS

Designation

DC BD LH

GDH-14.00 MKT

14.00 13.70 51.2

GDH-14.50 MKT

14.50 14.20 51.2

GDH-15.00 MKT

15.00 14.70 51.2

GDH-16.00 MKT

16.00 15.70 51.3

GDH-16.50 MKT

16.50 16.00 51.3

GDH-17.00 MKT

17.00 16.50 51.3

GDH-17.50 MKT

17.50 17.20 51.3

GDH-18.00 MKT

18.00 17.40 51.3

GDH-18.50 MKT

18.50 18.00 52.2

GDH-19.00 MKT

19.00 18.40 52.2

GDH-19.50 MKT

19.50 18.90 52.2

GDH-20.00 MKT

20.00 19.40 52.2

GDH-21.00 MKT

21.00 20.40 52.3

GDH-22.00 MKT

22.00 21.70 52.3

GDH-22.50 MKT

22.50 21.90 52.3

GDH-23.00 MKT

23.00 22.40 52.3

GDH-23.50 MKT

23.50 22.90 52.3

GDH-24.00 MKT

24.00 23.40 52.3

GDH-25.00 MKT

25.00 24.40 52.3

GDH-26.00 MKT

26.00 25.40 52.3

GDH-27.00 MKT

27.00 26.40 52.3

GDH-28.00 MKT

28.00 27.40 52.3

• Inserts and guide pads should be ordered separately (they are not included with the tools). • For user guide and cutting conditions, see pages 289-292

For inserts, see pages: TOGT-DT (194) • TOGT-GF (194)

Spare Parts

Gundrill Head Guide Pad Screw Guide Pad Key Insert Screw Insert Key

Description Description Qty. Description Description Qty. Description

GDH-14.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-14.50 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-15.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-16.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-16.50 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-17.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-17.50 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-18.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-18.50 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-19.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-19.50 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-560/S M2.5X0.45 1 T-8/5

GDH-20.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 34-506 M3X0.5 1 T-8/5

GDH-21.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 34-506 M3X0.5 1 T-8/5

GDH-22.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-571/S M3.5X0.6 1 T-10/5

GDH-22.50 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-571/S M3.5X0.6 1 T-10/5

GDH-23.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-571/S M3.5X0.6 1 T-10/5

GDH-23.50 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-571/S M3.5X0.6 1 T-10/5

GDH-24.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-571/S M3.5X0.6 1 T-10/5

GDH-25.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-571/S M3.5X0.6 1 T-10/5

GDH-26.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-506 M4X0.7 1 T-15/5

GDH-27.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-506 M4X0.7 1 T-15/5

GDH-28.00 MKT SR 34-508 M2.2X0.45 2 T-7/5 SR 14-506 M4X0.7 1 T-15/5

GDH-MKT

Gundrill Heads Carrying Triangular

Inserts with 3 Chip Splitting

Cutting Edges and a Wiper for

High Hole Surface Quality

287

GUNDRILLS

PL Wiper

Dimensions

Designation

IC RE PL S

IC908

LOGT 060204R-DT

7.00 0.40 1.80 2.00

•

For tools, see pages: GD-DH (12-13.5) (283) • GD-DHL (284)

LOGT

Deep Drilling Inserts with 2 Chip

Splitting Cutting Edges, Positive

Rake Chipbreaker and a Wiper

Wiper

Dimensions

Designation

IC RE PL S Fig.

IC908

TOGT 070304-DT

7.69 0.40 1.95 2.30 1

•

TOGT 080305-DT

8.55 0.50 2.20 2.80 1

•

TOGT 090305-DT

8.32 0.50 3.00 3.00 2

•

TOGT 100305-DT

9.23 0.50 3.20 3.30 2

•

TOGT 110405-DT

10.40 0.50 3.40 3.80 2

•

TOGT 120405-DT

11.59 0.50 3.60 4.30 2

•

TOGT 130408-DT

12.85 0.80 4.57 4.76 2

•

TOGT 140510-DT

16.85 1.00 5.43 5.26 2

•

For tools, see pages: DDD-EF-FT (193) • DSD-EF-FT (192) • DSD-IF-FT (192) • GD-DH (285) • GDH-MKT (287)

TOGT-DT

Deep Drilling Inserts with 3 Chip

Splitting Cutting Edges, Positive

Rake Chipbreaker and a Wiper

Fig. 1 Fig. 2

Wiper

Dimensions

Designation

IC RE PL S Fig.

IC908

TOGT 070304-GF

7.69 0.40 1.95 2.30 1

•

TOGT 080305-GF

8.55 0.50 2.20 2.80 1

•

TOGT 090305-GF

8.32 0.50 3.00 3.00 2

•

TOGT 100305-GF

9.23 0.50 3.20 3.30 2

•

TOGT 110405-GF

10.40 0.50 3.40 3.80 2

•

TOGT 120405-GF

11.59 0.50 3.60 4.30 2

•

TOGT 130408-GF

12.85 0.80 4.57 4.76 2

•

For tools, see pages: DDD-EF-FT (193) • DSD-EF-FT (192) • DSD-IF-FT (192) • GD-DH (285) • GDH-MKT (287)

TOGT-GF

Deep Drilling Inserts with 3 Chip

Splitting Cutting Edges, Positive

Rake Chipbreaker and a Wiper

Spare Parts

Designation

Insert Screw Insert key N*m

LOGT 060204R-DT

SR 10503833L040 T-7F 0.9

ISCAR

288

GUNDRILLS

Drilling Process on Machining Centers

and Lathe Machines

1 Drill a 15 mm pilot hole D +0.05

+0.03 flat bottom

2 Set the TRIDEEP drill into the pilot hole

(10 mm depth). Vc=5-10 m/min f=0.5-1.0 mm/rev

3 Initial cutting at a 25 mm DOC (80% feed rate),

verify activated coolant (Vc=100%).

4 In case of through hole, drill the full

hole to a depth of +5 mm.

5 Retract with slow rotation (5-10 m/min).

1Drill a 15 mm pilot hole flat bottom

2Slow rotation and feed while entering to the pre-hole

3Maintain for 2-3 seconds and activate the cooling system

4Drill +5mm depth through hole

289

USER GUIDE

GUNDRILLS

Brazed Body

Steel Body Tool

• Extremely high rigidity

• Simple direct mounting setup

Flange

• Superior rigidity for

higher speeds and feeds

Wide Flute Angle

• Smooth chip evacuation

Large Oil Hole

• Efficient lubrication

• Longer life of inserts and guide pads

ISCAR

290

GUNDRILLS

USER GUIDE

Inquiry Form

DCONMSh6

DC 0

-0.07

1. Tool

Quantity

Nominal diameter and tolerance

Please fill in dimensions on the sketch.

Driver

For standard drivers please

use codes from page 292

o Code No.

o Special, please attach sketch and specifications.

2. Workpiece

(If possible, attach a drawing)

2.1 Material

Material description

(DIN material number or any other standard):

Hardness and Properties:

2.2 Hole Type

o Blind Hole o Drilling into Pre-hole

o Angled Entry

o Drilling into Solid o Boring o Angled Exit

Drilling Depth mm Hole Tolerance

2.3 Application:

Workpiece: o Stationary o Rotating

Tool: o Stationary o Rotating

3. Machine

3.1 Technical Data

Machine Type

Power kW

Sketch of drilling application

Note: It may be necessary to change several of the parameters that you

indicated, based on our experience with your application.

3.2 Cutting Data:

Cutting Speed Vcm/min

Revolutions Nmin RPM, Nmax RPM

Feed Fmin mm/rev,

Fmax mm/rev

Feed Rate VF mm/min

Coolant:

o Oil o Soluble Oil o Other

Coolant Pressure: Bar

Specially Tailored TRIDEEP Code Key

GD - DH # # . # # - # # # # - # #

Dia. Drilling

length

Shank

Type

ISO

Material Condition

Tensile Strength

[N/mm2]

Hardness HB

Material

Group No.

TOGT

V m/min

Feed per insert size "GF" & "DT"

06 07 08 09 10 11 12 13

mm/rev

Non-alloy

steel and cast

steel, free

cutting steel

< 0.25 %C Annealed 420 125 1

80-120

0.04-0.08

0.08-0.14

0.04-0.10

0.08-0.16

0.06-0.10

0.08-0.16

0.06-0.10

0.08-0.16

0.06-0.12

0.08-0.18

>= 0.25 %C Annealed 650 190 2

< 0.55 %C Quenched and

tempered 850 250 3

>= 0.55 %C Annealed 750 220 4

Quenched and

tempered 1000 300 5

0.04-0.12

0.06-0.20

Low alloy and cast steel (less

than 5% of alloying elements)

Annealed 600 200 6

Quenched and

tempered

930 275 7

1000 300 8

1200 350 9

High alloyed steel, cast

steel and tool steel

Annealed 680 200 10

0.04-0.08

0.08-0.14

0.04-0.10

0.08-0.16

0.06-0.10

0.08-0.16

0.06-0.10

0.08-0.16

0.06-0.12

0.08-0.18

Quenched and

tempered 1100 325 11

Stainless steel and cast steel

Ferritic/

martensitic. 680 200 12

Martensitic 820 240 13

MStainless steel and cast steel Austenitic,

duplex 600 180 14 50-100 0.02-0.06

0.04-0.12

0.02-0.06

0.04-0.12

0.02-0.06

0.04-0.12

0.02-0.06

0.04-0.12

0.02-0.06

0.04-0.12

Grey cast iron (GG)

Ferritic/pearlitic 180 15

50-100

80-120

0.03-0.15

0.08-0.25

0.03-0.15

0.08-0.25

0.05-0.18

0.08-0.25

0.05-0.18

0.08-0.30

0.05-0.18

0.08-0.30

Pearlitic /

martensitic 260 16

Cast iron nodular (GGG) Ferritic 160 17

Pearlitic 250 18

Malleable cast iron Ferritic 130 19

Pearlitic 230 20

Aluminum-wrought alloys Not hardenable 60 21

80-160 0.03-0.15

0.08-0.20

0.03-0.15

0.08-0.20

0.03-0.18

0.08-0.20

0.05-0.18

0.08-0.20

0.03-0.18

0.08-0.20

Hardenable 100 22

Aluminum-

cast alloys

<=12% Si Not hardenable 75 23

Hardenable 90 24

>12% Si High

temperature 130 25

Copper alloys

>1% Pb Free cutting 110 26

Brass 90 27

Electrolitic

copper 100 28

Non metallic

Duroplastics,

fiber plastics 29

Hard rubber 30

SHigh temp.

alloys

Fe based Annealed 200 31

20-50 0.08-0.14 0.08-0.16 0.08-0.16 0.08-0.16 0.08-0.16

Hardened 280 32

Ni or Co

based

Annealed 250 33

Hardened 350 34

Cast 320 35

291

GUNDRILLS

USER GUIDE

Machining Recommendations for TRIDEEP Drills

Standard Gundrill Drivers for Machining Centers, Lathes, etc.

Drivers

Drivers are available for dedicated and CNC machines,

for any specified diameter and length.

Below are the driver codes and technical data.

Standard Drivers for Gundrill Machines

Driver Type Drawing øD x L Driver

Code

Cylindrical

DIN1835A

DIN6535HA

.75x2.03”95

20x50 10

25x56 11

1.00x2.28”96

1.25x2.28”97

32x60 12

40x70 13

Weldon

DIN1835B

DIN6535HB

.75x2.03”99

20x50 22

25x56 23

1.00x2.28”100

1.25x2.28”101

32x60 24

40x70 25

Whistle

Notch

DIN1835E

20x50 34

25x56 35

32x60 36

40x70 37

DIN228AK

CM1 45

CM2 46

CM3 47

CM4 48

DIN228BK

CM1 49

CM2 50

CM3 51

CM4 52

Driver Type Drawing øD x L Driver

Code

Central

Clamping

Surface 15°

.750x2.75”56

25x70 57

1.00x2.75”58

1.25x2.75”59

1.50x2.75”60

Frontal

Clamping

Surface 15°

16x50 61

Cylindrical

with Thread

25x100

M16x1.5 66

36x120

M24x1.5 67

VDI Design

25x112

M16x1.5 70

36x135

M24x1.5 71

Central

Clamping

Hexagonal

25x70 72

32x70 73

Central

Clamping

Tapered

.75x2.75”76

20x70 77

Frontal

Clamping

Surface 2°

1.00x2.75”80

1.00x3.94”81

1.25x2.75”82

1.25x3.94”83

1.50x2.75”84

1.50x3.94”85

Trapezoidal

Thread

Tr D

28x126

Tr 28x2 88

36x162

Tr 36x2 89

Spraymist

Driver

25x50 91

35x60 92

ISCAR

292

GUNDRILLS

USER GUIDE

THSZMS

GDV Driver

LU DRVS

DCk7

LPR

FLGT 11.5

BD BDRED

Designation

DCN(1) DCX(2) LU PL THSZMS BD BDRED LPR FLGT DRVS(3) SSC(4) MIID(5)

MNSNT 100-200-MF16X1

10.00 10.40 200.00 2.720 MF16X1 9.70 9.60 274.00 10.00 16.0 10.0 HCP 100 K DCN 10-13.99

MNSNT 105-200-MF16X1

10.50 10.90 200.00 2.720 MF16X1 10.20 10.10 274.00 10.00 16.0 10.0 HCP 105 K DCN 10-13.99

MNSNT 110-200-MF16X1

11.00 11.40 200.00 2.750 MF16X1 10.70 10.60 275.00 10.00 16.0 11.0 HCP 110 K DCN 10-13.99

MNSNT 115-200-MF16X1

11.50 11.90 200.00 2.750 MF16X1 11.20 11.10 275.00 10.00 16.0 11.0 HCP 115 K DCN 10-13.99

MNSNT 120-200-MF16X1

12.00 12.40 200.00 3.160 MF16X1 11.70 11.60 275.00 10.00 16.0 12.0 HCP 120 K DCN 10-13.99

MNSNT 125-200-MF16X1

12.50 12.90 200.00 3.160 MF16X1 12.20 12.10 275.00 12.00 16.0 12.0 HCP 125 K DCN 10-13.99

MNSNT 130-200-MF16X1

13.00 13.40 200.00 3.510 MF16X1 12.70 12.60 276.00 12.00 16.0 13.0 HCP 130 K DCN 10-13.99

MNSNT 135-200-MF16X1

13.50 13.90 200.00 3.510 MF16X1 13.20 13.10 276.00 12.00 16.0 13.0 HCP 135 K DCN 10-13.99

MNSNT 140-200-MF16X1

14.00 14.40 200.00 3.630 MF16X1 13.70 13.60 276.00 12.00 16.0 14.0 HCP 140 K DCN 14-17.99

MNSNT 145-200-MF16X1

14.50 14.90 200.00 3.630 MF16X1 14.20 14.10 276.00 12.00 16.0 14.0 HCP 145 K DCN 14-17.99

MNSNT 130-250-MF16X1

13.00 13.40 250.00 3.510 MF16X1 12.70 12.60 326.00 12.00 16.0 13.0 HCP 130 K DCN 10-13.99

MNSNT 135-250-MF16X1

13.50 13.90 250.00 3.510 MF16X1 13.20 13.10 326.00 12.00 16.0 13.0 HCP 135 K DCN 10-13.99

MNSNT 140-250-MF16X1

14.00 14.40 250.00 3.630 MF16X1 13.70 13.60 326.00 12.00 16.0 14.0 HCP 140 K DCN 14-17.99

MNSNT 145-250-MF16X1

14.50 14.90 250.00 3.630 MF16X1 14.20 14.10 326.00 12.00 18.0 14.0 HCP 145 K DCN 14-17.99

MNSNT 100-400-MF16X1

10.00 10.40 400.00 2.720 MF16X1 9.70 9.60 474.00 10.00 16.0 10.0 HCP 100 K DCN 10-13.99

MNSNT 105-400-MF16X1

10.50 10.90 400.00 2.720 MF16X1 10.20 10.10 474.00 10.00 16.0 10.0 HCP 105 K DCN 10-13.99

MNSNT 110-400-MF16X1

11.00 11.40 400.00 2.750 MF16X1 10.70 10.60 474.00 10.00 16.0 11.0 HCP 110 K DCN 10-13.99

MNSNT 115-400-MF16X1

11.50 11.90 400.00 2.750 MF16X1 11.20 11.10 474.00 10.00 16.0 11.0 HCP 115 K DCN 10-13.99

MNSNT 120-400-MF16X1

12.00 12.40 400.00 3.160 MF16X1 11.70 11.60 475.00 10.00 16.0 12.0 HCP 120 K DCN 10-13.99

MNSNT 125-400-MF16X1

12.50 12.90 400.00 3.160 MF16X1 12.20 12.10 475.00 12.00 16.0 12.0 HCP 125 K DCN 10-13.99

MNSNT 130-400-MF16X1

13.00 13.40 400.00 3.510 MF16X1 12.70 12.60 476.00 12.00 16.0 13.0 HCP 130 K DCN 10-13.99

MNSNT 135-400-MF16X1

13.50 13.90 400.00 3.510 MF16X1 13.20 13.10 476.00 12.00 16.0 13.0 HCP 135 K DCN 10-13.99

MNSNT 140-400-MF16X1

14.00 14.40 400.00 3.630 MF16X1 13.70 13.60 476.00 12.00 16.0 14.0 HCP 140 K DCN 14-17.99

MNSNT 145-400-MF16X1

14.50 14.90 400.00 3.630 MF16X1 14.20 14.10 476.00 12.00 18.0 14.0 HCP 145 K DCN 14-17.99

MNSNT 150-400-MF16X1

15.00 15.90 400.00 3.880 MF16X1 14.70 14.60 484.00 12.00 18.0 15.0 HCP 150 K DCN 14-17.99

MNSNT 160-400-MF20X1

16.00 16.90 400.00 3.910 MF20X1 15.50 15.40 484.00 12.00 18.0 16.0 HCP 160 K DCN 14-17.99

MNSNT 170-400-MF20X1

17.00 17.90 400.00 4.570 MF20X1 16.50 16.40 485.00 12.00 22.0 17.0 HCP 170 K DCN 14-17.99

MNSNT 180-400-MF20X1

18.00 18.90 400.00 4.660 MF20X1 17.50 17.40 486.00 12.00 22.0 18.0 HCP 180 K DCN 14-17.99

MNSNT 190-400-MF20X1

19.00 19.90 400.00 4.660 MF20X1 18.50 18.40 486.00 12.00 22.0 19.0 HCP 190 K DCN 18-21.99

MNSNT 200-400-MF20X1

20.00 20.90 400.00 4.810 MF20X1 19.50 19.40 487.00 12.00 22.0 20.0 HCP 200 K DCN 18-21.99

MNSNT 210-400-MF20X1

21.00 21.90 400.00 4.940 MF20X1 20.50 20.40 503.00 21.00 28.0 21.0 HCP 210 K DCN 18-21.99

MNSNT 220-400-MF20X1

22.00 22.90 400.00 5.200 MF20X1 21.50 21.40 504.00 21.00 28.0 22.0 HCP 220 K DCN 18-21.99

MNSNT 230-400-MF20X1

23.00 23.90 400.00 5.280 MF20X1 22.50 22.40 504.00 21.00 28.0 23.0 HCP 230 K DCN 22-26.99

MNSNT 240-400-MF20X1

24.00 24.90 400.00 5.630 MF20X1 23.50 23.40 505.00 21.00 28.0 24.0 HCP 240 K DCN 22-26.99

MNSNT 250-400-MF20X1

25.00 25.90 400.00 5.700 MF20X1 24.50 24.40 506.00 21.00 28.0 25.0 HCP 250 K DCN 22-26.99

• For user guide and cutting conditions, see pages 294-297

(1) Do not mount smaller drilling heads than the specified range of the drill body

(2) Cutting diameter maximum

(3) Torque key size

(4) Seat size code

(5) Master insert identification

For inserts, see pages: HCP-IQ (47) • ICG (57) • ICK (28) • ICK-2M (32) • ICP (18) • ICP-2M (24) • QCP-2M (43)

For holders, see pages: GDV (294)

MNSNT

Indexable SUMOCHAM Inserts

and Modular Shank Gundrills

293

GUNDRILLS

THSZWS

Weldon (W) Type Cylindrical (C) Type Whistle Notch 15° (S) Type

DCONMSg6

Whistle Notch (WN) Type

Designation

THSZWS DCONMS Shank(1) LS

GDV56-MF16X1-I-WN.75"

MF16X1 19.05 S 69.8

GDV99-MF16X1-I-W.75"

MF16X1 19.05 W 69.8

GDV10-MF16X1-M-C20

MF16X1 20.00 C 50.0

GDV22-MF16X1-M-W20

MF16X1 20.00 W 50.0

GDV80-MF16X1-I-WN1.00"

MF16X1 25.40 WN 69.8

GDV11-MF20X1-M-C25

MF20X1 25.00 C 56.0

GDV23-MF20X1-M-W25

MF20X1 25.00 W 56.0

GDV57-MF20X1-M-WN25

MF20X1 25.00 S 70.0

GDV100-MF20X1-I-W1.00"

MF20X1 25.40 W 57.9

GDV58-MF20X1-I-WN1.00"

MF20X1 25.40 S 69.8

GDV101-MF20X1-I-W1.25"

MF20X1 31.75 W 57.9

GDV97-MF20X1-I-C1.25"

MF20X1 31.75 C 57.9

GDV12-MF20X1-M-C32

MF20X1 32.00 C 60.0

GDV24-MF20X1-M-W32

MF20X1 32.00 W 60.0

GDV13-MF20X1-M-C40

MF20X1 40.00 C 70.0

GDV25-MF20X1-M-W40

MF20X1 40.00 W 70.0

(1) W-Weldon, C-Cylindrical, S-Whistle notch 15°, WN-Whistle notch

For tools, see pages: MNSNT (293)

GDV

Shanks for SUMOGUN

Modular Gundrills with

Threaded Connection

Machining Conditions for MNSNT

ISO

Material Condition

Tensile

Strength

[N/mm2]

Hardness

Material

Group

No.

SUMOGUN

V (m/min)

Feed vs. Drill Diameter

D=10-11.9 D=12-13.9 D=14-15.9 D=16-19.9 D=20-25.9

mm/rev

Non-alloy

steel and

cast steel,

free cutting

steel

< 0.25 %C Annealed 420 125 1 80-110-140

0.15

0.18

0.21

0.18

0.21

0.24

0.20

0.23

0.27

0.25

0.30

0.35

0.25

0.30

0.35

>= 0.25 %C Annealed 650 190 2 80-105-130

< 0.55 %C Quenched and

tempered 850 250 3 80-100-120

>= 0.55 %C Annealed 750 220 4 70-90-110

Quenched and

tempered 1000 300 5 50-70-90

Low alloy steel and cast

steel (less than 5% of

alloying elements)

Annealed 600 200 6 80-100-120 0.14

0.17

0.21

0.16

0.20

0.24

0.18

0.22

0.26

0.23

0.27

0.31

0.25

0.30

0.35

Quenched and

tempered

930 275 7 70-90-110

1000 300 8 50-70-90

1200 350 9 40-55-70

High alloyed steel, cast

steel, and tool steel

Annealed 680 200 10 50-70-90 0.12

0.14

0.17

0.15

0.17

0.20

0.18

0.20

0.23

0.20

0.22

0.25

0.22

0.24

0.27

Quenched and

tempered 1100 325 11 40-60-80

Stainless steel

and cast steel

Ferritic/

martensitic. 680 200 12 40-55-70

0.12

0.13

0.15

0.14

0.15

0.17

0.16

0.18

0.20

0.16

0.19

0.21

0.18

0.21

0.24

Martensitic 820 240 13

Cast iron nodular (GG)

Ferritic/pearlitic 180 15 90-125-160

0.20

0.23

0.27

0.25

0.28

0.32

0.30

0.33

0.37

0.35

0.40

0.45

0.35

0.42

0.47

Pearlitic/

martensitic 260 16 80-110-140

Grey cast iron (GGG) Ferritic 160 17 90-135-180

Pearlitic 250 18 80-110-140

Malleable cast iron Ferritic 130 19 90-125-160

Pearlitic 230 20 80-110-140

Aluminum-wrought alloys Not hardenable 60 21

90-155-220 0.25

0.28

0.32

0.30

0.33

0.37

0.35

0.38

0.42

0.40

0.45

0.50

0.45

0.50

0.57

Hardenable 100 22

Aluminum-

cast alloys

<=12% Si Not hardenable 75 23

Hardenable 90 24

>12% Si High

temperature 130 25 80-120-160

Recommended cutting data

•

Mandatory use of emulsion or oil when drilling

•

For the 400mm long tools please reduce the cutting speed by 20%.

ISCAR

294

GUNDRILLS

295

USER GUIDE

GUNDRILLS

Drill Penetration Instructions on Horizontal

Milling and Lathe machines

Note: The following procedure (1-4) is recommended for

up to 400 mm hole depths using MNSNT ...-400... drill.

1 Drill a pilot hole 0.5xD deep with a short drill in

the same diameter as of the SUMOGUN drill.

2 Enter the pre-hole at slow speed, feed and 50

RPM until 1-2 mm before reaching the bottom.

3 Activate the cooling system and increase rotation speed

to recommended drilling speed, maintain for 2-3 seconds,

then continue at recommended drilling feed. No pecking

is required. Apply maximum possible coolant flow rate.

4 After having reached the required depth, reduce

speed to 50-100 RPM while exiting from the hole.

1Pre-hole 1xD deep for centering

1xD

2Slow rotation and feed while entering to the pre-hole

1xD

3Maintain for 2-3 seconds and activate the cooling system

1xD

4Continue drilling at recommended cutting conditions

SUMOGUN

Pressure and Coolant Flow Rate for SUMOGUN

10 12 14 16 18 20 22 24 mm26

100

110

120

100

125

150

175

200

225

250

275

300

l/minBar

Drilling Diameter

SUMOGUN Drilling Range

Drilling Diameter

Q l/min P bar

GUNDRILL Machines

Milling and Turning Machines

Gundrill Lubrication and Cooling

The best performance is obtained by using oil.

On equipment that uses water-soluble fluids (i.e.

machining centers and CNC machines) a concentration

between 10% and 15% is recommended.

Guidelines for Optimal Gundrill Performance

• Coolant pressure and flow

• It is recommended to use a strong coolant flow for

efficient chip flushing and cooling of the cutting edge

• Filtration: It is recommended to use a filter under 20 µm.

• Note: Improper filtration may result in interrupted flow of

the lubricating oil. This creates a sticky surface on the

bearing pads and leads to premature wear of the tool

and overloading the coolant pump and spindle seals.

• The coolant temperature should be between 20 and 22º C.

Note: Above 50º C the viscosity of the coolant is reduced by 50% and

becomes ineffective.

Concentricity and Straightness Circularity

0.6

400 mm

1.0

1.6

800

0.01

500 mm

0.02

0.03

0.04

0.05

750

250

Drilling Depth Drilling Depth

Stationary workpiece – rotating tool

Rotating workpiece – stationary tool

Drill

Bushing

Chip Box

Sealed

Housing

Sealing

Disk

Support

Bushing

Driver

Adjustment

Adapter

L = 20xD

1- The support bushing should be according to tube diameter (D3) (see below)

Bushing

Based on modified DIN 179 specify the “d” diameter of the

drill head. Carbide bushing is delivered only on request.

d = Drill diameter +0.02

Guide Bushing

A guide bushing is an essential component for a

proper gundrill operation. The function of the guide

bushing is to direct the SUMOGUN into the material

during penetration. The diameter of the guide

bushing should be within 20 microns larger than the

diameter of the drill. Dedicated gundrill machines

are equipped with a guide bushing system.

Support Bushing

D3 indicate the tube diameter

LL1

Support Bushing

D3 Ext. Ø “D”Ext. Ø

“D1”Length “L”Length

“L1”

9.6 - 16,399 20 26 20 12

9.6 - 25,999 30 38 26 16

9.6 - 25,999 45 50 26 16

Sealing Disk

Indicate the dimensions needed for your requirements

Sealing Disk

D3 Ext. Ø “D”Thick. “ B”

9.6 to 15,559 32 4

15,6 to 25,999 40 4

ISCAR

296

USER GUIDE

GUNDRILLS

SUMOGUN Inquiry Form

Tube

Connector

SUMOCHAM

Drilling Head

GDV Driver

Dk7

1. Tool

Quantity

Nominal diameter and tolerance

Please fill in dimensions on the sketch.

Driver

For standard drivers please use designation from page 294

Special Driver

o Code No.

o Special, please attach sketch and specifications.

2. Workpiece

(If possible, please attach a drawing)

2.1 Material

Material description (DIN material number or any other standard):

Hardness and Properties:

o Short Chips o Long Chips

2.2 Hole Type

o Blind Hole o Drilling into Pre-hole

o Angled Entry o Drilling into Solid

o Boring o Angled Exit

Drilling Depth mm Hole Tolerance

2.3 Application:

Workpiece: o Stationary o Rotating

Tool: o Stationary o Rotating

Sketch of drilling application

Note: It may be necessary to change several of the parameters that you

indicated, based on our experience with your application.

3. Machine

3.1 Technical Data

Machine Type

Power: kW

3.2 Cutting Data:

Cutting Speed Vc m/min

Revolutions Nmin RPM, Nmax RPM

Feed Fmin mm/rev,

Fmax mm/rev

Feed Rate VF mm/min

Coolant:

o Oil o Soluble Oil o Other

Coolant Pressure: Bar

Drilling Head Mounting Procedure

43 51 2

Drill Body Type

Hole Diameter Length

SNT Steel body

Ø10.00-25.99 Drilling Depth

CNT For C.N.C

GDT For Gundrill Total length

Metric Fine Pictch

Dwg. Number

1=M16 4 last digits

1=M20

MN ### - XXX - XXX - MF 1 GP - XXXX

Tool Type

Code

Type

No code Standard shape and size

GP Guide Pads

SC Special Connector

PT P-Tube

297

USER GUIDE

GUNDRILLS

ISCAR

298

USER GUIDE

GUNDRILLS

When using a gundrill on a lathe machine, a

short solid carbide centering drill should be

used prior to the gundrill. Once the gundrill

enters the pre-drilled hole, it is self-guided.

1Drilling a pre-hole (drill diameter +0.02 mm)

Never try to penetrate the workpiece by using a gundrill

2Gundrill penetration through the pre-hole

A shallow pre-hole can’t lead the unbalanced gundrill

2 x D min

Drill Penetration Instructions

1Rotate the drill counterclockwise prior

to and during hole penetration

2Stop the drill rotation and start the coolant

3Rotate the drill clockwise prior to drilling operation

The influence of a Tool vs. Workpiece rotation

Rotating tool Rotating

workpiece

Rotating tool

& workpiece

Worst Medium Best

The maximum misalignment between the

drill bushing and the workpiece center line

should not exceed 0.02 mm (.0008”).

Max.

0.02 mm

.0008"

Rotating Workpiece

Stationary Drill

Bushing

Single Flute Gundrill

Iscar's gundrill consists of a single-piece carbide head,

a streamlined shank and a driver through which coolant

flows to the working end where it is most needed. Chips

are evacuated along the V-shaped external flute.

Drilling Head

The carbide head is tapered on its length to reduce

friction. The taper angle depends on the type of material

to be drilled. For high precision drilling, the taper should be

reduced to a minimum.

Note that when the head is resharpened, the diameter

of the drill changes, affecting the hole tolerance.

Shank

The cross-section of the shank is V-shaped with

coolant holes. It is made of hardened steel that is

highly resistant to twisting. This cross-section

provides the optimal conditions for twist

resistance, coolant flow and chip evacuation.

Driver

The driver ensures the connection between

the gundrill and the machine tool, (see page 301

for detailed driver information).

Advantages

• Drilling precision of IT7 to IT9 tolerances can be reached

• Excellent straightness and concentricity

• Maintains high precision hole center alignment

• Surface roughness of R0.4 - R1.6 is easily obtained

• Reboring operations are often unnecessary

Carbide Tipped Gundrill Range

Drill Diameter Max. Flute Length

2.50 to 3.09 1100

3.10 to 5.99 2500

6.00 to 11.39 3000

11.40 to 40.00 3500

Overall length=flute length+driver length (see page 303)

Drilling Head

Shank

Driver

Iscar’s advanced gundrill technology provides

superior geometric and dimensional quality for

both deep and shallow drilling. The drills are

available in the range of 2.5 to 40 mm.

Single Flute Solid Carbide Gundrills

Another type of gundrill is made with an integral tip and

shank, made of solid carbide with either a steel or a

carbide driver. These drills are designed for conventional

machines, machining centers and lathes. This style of

gundrill is available from 0.9-16 mm and can be used on

various types of materials. It provides superior rigidity and

optimal coolant flow rates. As a result of its rigidity, up to

100% higher feed rate can be reached.

When using the small diameter drills, it is crucial to

adhere closely to the recommended drilling parameters.

Solid Carbide Gundrill Range

(with or without brazed steel driver)

Drill Diameter Max. Flute Length

0.9 to 16.00 300 mm

Standard Gundrill Head Sharpening Angles

Subject to the required tolerance, cutting performance

and desired chip shape, the following standard sharpening

angles are recommended (shown in figures 1 and 2).

1Standard sharpening for 0.9 to 4 mm drill diameters

0.25xD

30˚

15˚

30˚

40˚ 35˚

2Standard sharpening for 4 to 32 mm drill diameters

30˚

12˚

20˚

30˚ 25˚

0.3-0.5

12˚

0.25xD

3Standard sharpening for 32 to 40 mm drill diameters

15°

20°

25°

Ø Dh5

D/4 ±0,05

12°

20°

0,3/0,5

12°

25°

20°

Note: For special or semi-standard gundrills, special geometries will be

offered to match the application.

299

USER GUIDE

GUNDRILLS

Standard Gundrill Head Profiles

Drilling capacity and finish of the drilled hole are dependent

on the geometrical shape of the drill head. Both the

profile and the sharpening must be matched to the

workpiece material. The profile is defined when the tool

is manufactured. Although regrinding may change the

cutting geometry, the profile should remain the same.

General Sketch

ØD

All cross section profile parameters such as: P, La and must

be precisely matched to the workpiece material properties.

Profile G (Universal)

Standard form for most material types, particularly for materials

with a tendency to shrink. Recommended for high precision

bore tolerance and straightness. Maintains precise exit hole

size. Recommended when extra burnishing is required.

Profile A

Suitable for cast iron (usually coated) and aluminum alloys.

Can be used for cross drilling, angular entry or exit and

for interrupted cut. Large coolant gaps between pads.

Profile B

Excellent size control, for high precision hole tolerance.

Used for cast iron and aluminum alloys.

Profile C

Used for angled entry or exit. Large back taper,

for shrinking materials such as types of alloys and

stainless steel. Large coolant gaps between pads.

Profile D

Suitable for cast iron only. Very effective

in grey cast iron (usually coated).

Profile E

General use, for alloys and stainless steel.

This profile eliminates the problem of the tool sticking

in the hole after the outer corner dulls. Especially

suitable for crankshaft and other forged materials.

Recommended for accurate hole straightness.

Profile H

Recommended for all nonferrous and cast iron

materials up 5 mm diameter. Sometimes used for

wood and plastic with larger back taper.

Profile I

Used for aluminum and brass for best hole finish.

For intersecting holes and interrupted cut or when extra

outer diameter support and burnishing is required.

ISCAR

300

GUNDRILLS

USER GUIDE

Standard Gundrill Drivers for Machining Centers, Lathes, etc.

301

USER GUIDE

GUNDRILLS

Drivers

Drivers are available for dedicated and CNC machines for any specified diameter and length.

Below are the driver codes and technical data.

Driver Type Drawing DXL

Driver

code

BRAZED GUNDRILL SOLID CARBIDE

GUNDRILL

Max.

cutting

diameter

F = CYLINDRICAL TUBE

Equal or less

than max. cutting

diameter

than max.

diameter

F = Straightening

extension

Cylindrical

DIN1835A

DIN6535HA

4x28 N°1 2.749 10 20 18

5x28 N°2 3.249 10 20 15

6x36 N°3 4.249 10 20 14

8x36 N°4 5.749 10 20 14

10x40 N°5 7.299 10 20 15

12x45 N°6 8.999 10 20 15

.50x1.78”N°94 9.699 10 20 15

14x45 N°7 10.999 10 20 15

16x48 N°8 12.399 10 20 15

18x48 N°9 14.399 10 20 15

.75x2.03”N°95 14.899 10 20 15

20x50 N°10 15.899 10 20

25x56 N°11 19.509 10 25

1.00x2.28”N°96 19.509 10 25

1.25x2.28”N°97 25.609 10 25

32x60 N°12 25.609 10 25

40x70 N°13 32.609 10 25

50x80 N°14 40 10 25

63x90 N°15 40 10 25

Weldon

DIN1835B

DIN6535HB

6x36 N°16 2.749 10 20 15

8x36 N°17 3.249 10 20 15

10x40 N°18 7.299 10 20 15

12x45 N°19 8.999 10 20 15

.50x1.78”N°98 9.699 10 20 15

16x48 N°20 12.399 10 20 15

18x48 N°21 14.399 10 20 15

.75x2.03”N°99 14.899 10 20 15

20x50 N°22 15.899 10 20 15

25x56 N°23 19.509 10 25

1.00x2.28”N°100 19.509 10 25

1.25x2.28”N°101 25.609 10 25

32x60 N°24 25.609 10 25

40x70 N°25 32.609 10 25

50x80 N°26 40 10 25

63x90 N°27 40 10 25

Whistle

Notch

DIN1835E

6x36 N°28 2.749 10 20

8x36 N°29 3.249 10 20

10x40 N°30 7.299 10 20 15

12x45 N°31 8.999 10 20 15

16x48 N°32 12.399 10 20 15

18x48 N°33 14.399 10 20 15

20x50 N°34 15.899 10 20 15

25x56 N°35 19.509 10 25

32x60 N°36 25.609 10 25

40x70 N°37 32.609 10 25

Whistle

Notch

DIN6535HE

6x36 N°38 2.749 10 20 15

8x36 N°39 3.249 10 20 15

10x40 N°40 7.299 10 20 15

12x45 N°41 8.999 10 20 15

16x48 N°42 12.399 10 20 15

18x48 N°43 14.399 10 20 15

20x50 N°44 15.899 10 20 15

ISCAR

302

USER GUIDE

GUNDRILLS

Standard Drivers for Gundrill Machines

Driver Type Drawing DXL

Driver

code

BRAZED GUNDRILL SOLID CARBIDE

GUNDRILL

Max.

cutting

diameter

F = CYLINDRICAL TUBE

Equal or less

than max. cutting

diameter

than max.

diameter

F = Straightening

extension

DIN228AK

CM1 N°45 9.599 10 20

CM2 N°46 14.599 10 20

CM3 N°47 21.499 10 25

CM4 N°48 29.499 10 25

DIN228BK

CM1 N°49 9.599 10 20

CM2 N°50 14.599 10 20

CM3 N°51 21.499 10 25

CM4 N°52 29.499 10 25

Central

Clamping

Surface 15°

6x30 N°53 2.749 10 20 20

10x40 N°54 7.299 10 20 15

16x45 N°55 12.399 10 20

.750x2.75”N°56 14.899 10 20

25x70 N°57 19.509 10 25

1.00x2.75”N°58 19.509 10 25

1.25x2.75”N°59 25.609 10 25

1.50x2.75”N°60 32.609 10 25

Frontal

Clamping

Surface 15°

16x50 N°61 12.399 10 20

Cylindrical

with Thread

10x50 M6X0.5 N°62 7.299 10 20 15

10x60 M6X0.5 N°63 7.299 10 20

.50x1.97” M6x0.5 N°64 8.999 10 20 15

16x80 M10X1 N°65 12.399 10 20 15

25x100 M16x1.5 N°66 19.509 10 25

36x120 M24x1.5 N°67 30.609 10 25

VDI Design

10x68 M6x0.5 N°68 6.749 10 20

16x90 M10x1 N°69 10.799 10 20 15

25x112 M16x1.5 N°70 19.509 10 25

36x135 M24x1.5 N°71 30.609 10 25

Central

Clamping

Hexagonal

25x70 N°72 19.509 10 25

32x70 N°73 25.609 10 25

Central

Clamping

Tapered

.50x1.50”N°74 8.599 10 20 15

16x70 N°75 12.099 10 20 15

.75x2.75”N°76 14.099 10 20

20x70 N°77 16.099 10 20 15

Frontal

Clamping

Surface 2°

.50x1.50”N°78 9.699 10 20

.75x2.75”N°79 14.899 10 20

1.00x2.75”N°80 19.509 10 25

1.00x3.94”N°81 19.509 10 25

1.25x2.75”N°82 25.609 10 25

1.25x3.94”N°83 25.609 10 25

1.50x2.75”N°84 32.609 10 25

1.50x3.94”N°85 32.609 10 25

Trapezoidal

Thread

Tr D

16x112 Tr 16x1.5 N°86 13.599 10 20

20x126 Tr 20x2 N°87 17.099 10 20

28x126 Tr 28x2 N°88 25.599 10 25

36x162 Tr 36x2 N°89 32.599 10 25

Spraymist

Driver

16x40 N°90 12.399 10 20

25x50 N°91 19.509 10 25

35x60 N°92 26.599 10 25

Standard Gundrill Length Calculations

NW B F LA

Standard Gundrill Carbide Head Length

D= Cutting diameter

H= Carbide length

N= Regrinding area = H-D

W= Hole depth

B= Chip evacuation area = For typical

gundrill machines, 250 mm

=For machining centers, 2xD (minimum 15 mm)

F= 10 mm.

LA = Driver length

LS = Flute length

L= Overall length

Example

Drilling of a ø10x500 depth hole on a gundrill machine with

ø25x70 mm driver code No. 57 (See page 302)

D=10 W=500 LA=70 B=250 (or per experience)

L=N+W+B+F+LA

L=(35-10)+500+250+13+70=858 (OAL)

Ls=N+W+B=770 (flute length)

Ordering Code

For example:

D and Ls are available as standard

STGD-10000-0858-57-IC08

Diameter Range Head Length

2.50-3.80 20

3.80-4.05 23

4.05-5.05 25

5.05-6.55 30

6.55-11.05 35

11.05-18.35 40

18.35-21.35 45

21.35-23.35 50

23.35-26.35 55

26.35-32.00 65

Note: regrindable length=H-D

Pressure and Coolant Flow Rate for Gundrills

24 6 8

10 12 14 16 18 20 22 24 mm26 28 30 32 40

100

110

120

100

110

120

L/min

L/D>100

L/D<100

L/D>100

Bar

Drilling Diameter

Q l/min P bar

Gundrill Lubrication and Cooling

The best performance is obtained by using oil.

On equipment that uses water-soluble fluids (i.e.

machining centers and CNC machines), a concentration

between 10% and 15% is recommended.

Guidelines for Optimal Gundrill Performance

• It is recommended to use a strong coolant flow for

efficient chip flushing and cooling of the cutting edge

• It is recommended to use a filter under 20 µm

• Note: Improper filtration may result in interrupted flow

of lubricating oil. This creates a sticky surface on the

bearing pads and leads to premature wear of the tool

and overloading the coolant pump and spindle seals

• The coolant temperature should be between 20 and 22º C.

Note: Above 50º C the viscosity of the coolant is reduced by 50% and

becomes ineffective.

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Drilling Tolerances Obtainable In Deep Hole Drilling

Deep Drilling Tolerances

Gundrill configurations when used under recommended conditions can produce holes with tolerances of IT8-IT9.

When operating under optimal conditions, even better tolerances can be achieved.

Nonferrous materials

Machinability

of Metals

Aluminum

Tool steel

Cast iron

High alloy steel>800N/mm2

Hardened steel

Low alloy steel<800N/mm2

Carbon steel

Sintered steel

Drilling quality IT 13 12 11 10 9 8 7 6 5

Tolerance range under normal conditions Tolerance range under

optimal conditions

Surface Quality

Surface quality of 0.2 Ra can be achieved when using gundrills under recommended conditions.

N12 N11 N10 N9 N8 N7 N6 N5 N4 N3 N2 N1

Indexable Drills

Reaming

Honing

Deep drilling

Degree of roughness

(Ra roughness index)

μ m 50 25 12.5 6.30 3.20 1.60 0.80 0.40 0.20 0.10 0.05 0.025

μ in 2000 1000 500 250 125 63 32 16 8 4 2 1

Tolerance range under normal conditions Tolerance range under optimal conditions

Concentricity and Straightness

The resulting quality depends on different factors such as:

• Drilling depth and diameter

• Type of machining and cutting parameters

• Quality and uniformity of the workpiece material

• Machine tool conditions

• Gundrill support

0.16

500mm

0.33

0.5

0,66

0.84

1.0

1000

Drilling Depth

Stationary workpiece – rotating tool

Rotating workpiece – stationary tool

Circularity

The geometric quality of bores obtained from deep

hole drill bits is clearly higher than that obtained

with the use of twist drills. It is possible to obtain

precision with deviations of less than 4 µm.

0.01

500 mm

0.02

0.03

0.04

0.05

750

250

Drilling Depth

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GUNDRILLS

Delivery Schedule Based on Drill Dimensions for Carbide Tipped Gundrills

Single Flute Carbide Tipped Gundrill

Designations New Tools

Standard(1) Brazed Drill (Carbide Tipped):

Ordering Example:

STGD - 05500 - 0500 - 57 - IC08

Drill Diameter Overall

Length

Offer No. or

Drawing No.

Version No.

or Drawing

Ø2.5 to Ø20 each 0.1 mm and Ø20 to Ø32 each 1 mm

Standard geometry suitable in any material Standard

driver from the table (page 301) 1-2 weeks delivery

Semi-Standard(1) Brazed Drill (Carbide Tipped):

Ordering Example:

GD - 05520 - 0500 - ER - IC908(2)

Drill

Diameter

Overall

Length

Offer No. or

Drawing No.

carbide

grade(2)

Diameter out of standard range Standard geometry and/

or head profile from page 300 and/or coating Standard

driver from the table (page 301) 3-4 weeks delivery

Special(1) Gundrill Carbide Tipped:

Ordering Example:

SPGD - 05520 - 0500 - 02051 - 01

Drill

Diameter

Overall

Length

Offer No. or

Drawing No.

Version No.

Any special specification (special geometry,

special driver, etc.) 3-4 weeks delivery

Repair (Replacement of the Carbide Tip)

Repair of Standard(1) Drills

Ordering Example:

RSTGD - 05520 - 0500 - IC08

Drill Diameter Overall Length (The only available

carbide grade)

Repair of Semi-Standard(1)

Ordering Example:

RGD - 05520 - 0500 - GR - IC508(2)

Drill

Diameter

Overall

Length

G=Drill Profile

R=Rough

(P=Polished)

(carbide

grade)(2)

Repair of Special(1) Drills

Ordering Example:

RSPGD - 05520 - 0500 - 02051 - 01

Drill

Diameter

Overall

Length

Offer No.

Drawing

No.

Version No.

or Drawing

Single Flute Solid Carbide Gundrill

Designation New Tools

4-6 weeks delivery for any kind of solid cabide gundrill

Standard(1) Solid Carbide Drills

Ordering Example:

STCGD - 05500 - 0200 - 05

Drill Diameter Overall Length Driver Type

Semi-Standard(1) Solid Carbide Drills

Ordering Example:

CGD - 05520 - 0200 - 05 - CPIC08

Drill

Diameter

Overall

Length

Driver

Type

C=Drill Profile

P=Polished (R=Rough)

IC08=Carbide Grade(2)

Special(1) Solid Carbide Gundrills

Ordering Example:

SPCGD - 05520 - 0500 - 02051 - 01

Drill

Diameter

Overall

Length

Offer No.

or Drawing

No.

Version

No.

Repair of a solid carbide drill is not possible

Special(1) Two Flute Carbide Tipped

Gundrill Designations

Ordering Example:

GD2L - 05520 - 0500 - 02051 - 01

Drill

Diameter

Overall

Length

Offer No.

Drawing No.

Version

No.

Standard Geometry Resharpening of

Carbide Tipped or Solid Gundrills

(See page 299)

Ordering Example:

STGRIND - 05520

Drill

Diameter

Special Geometry Resharpening

Ordering Example:

SPGRIND - 05520 - 0205 - 02051 - 01

Drill

Diameter

Overall

Length

Offer No. Version

No.

Standard gundrills: delivery within 1-2 weeks from order (shipment time not included).

Semi-standard gundrills: delivery within 2-4 weeks from order (shipment time not included)

Special gundrills: delivery within 8-10 weeks from order (shipment time not included)

Available carbide grades: IC08 – uncoated grade used as a substrate for the following coated grades: IC908 (TiAlN); IC508 (TiCN+TiN);

IC308 (TiCN); IC208 (TiN)

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Gundrill Inquiry Form

1. Tool

Quantity

Nominal diameter and tolerance

Please fill in dimensions on the sketch below.

LsLA

Driver

For standard drivers please use codes from page 301

o Code No.

o Special, please attach sketch and specifications.

Grind: o special (fill in the dimensions and angles below).

α2

ψ2

α1

α3

αF1

ψ1

external Cuttnig

Edge

Inter nal Cuttnig

Edge

α1= αF1= Ψ1=

α2= bF1= Ψ2=

α3= as= γ=

o Standard (see page 299)

Coating:

o TiN o TiCN o TiN+TiCN o Other

o IC208 (TiN) o IC308 (TiCN) o IC508 (TiCN+TiN)

o IC908 (TiAlN) o TiAIN

Type:

Please circle the required type. See page 300.

ABCD

EGH I

2. Workpiece

(If possible, please attach a drawing)

2.1 Material

Material description (DIN material number or any other standard):

Hardness and Properties:

o Short Chips o Long Chips

2.2 Hole Type

o Blind Hole o Drilling into Pre-hole

o Angled Entry o Drilling into Solid

o Boring o Angled Exit

Drilling Depth mm Hole Tolerance

2.3 Application:

Workpiece: o Stationary o Rotating

Tool: o Stationary o Rotating

3. Machine

3.1 Technical Data

Machine Type.

Power kW

3.2 Cutting Data:

Cutting Speed Vc m/min

Revolutions Nmin RPM, Nmax RPM

Feed Fmin mm/rev,

Fmax mm/rev

Feed Rate VF mm/min

Coolant:

o Oil o Soluble Oil o Other

Coolant Pressure Bar

Sketch of drilling application

Note: It may be necessary to change several of the parameters that you

indicated based on our experience with your application.

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Typical Gundrill Applications -

Main Drilling Methods

Guide Barrel

Figure 1

Pre-Drilled Guide Hole

Figure 2

User Guide

The gundrill is not a self-centering tool. Therefore, an external

means must be used to guide it to the point of entry into the

workpiece. It is recommended that the machine tool be equipped

with a means for guiding the gundrill, preferably during the entire

drilling process.

An alternative method is a pre-drilled guide hole (figure 2), which

is common for machining centers. Once the drill has been fully

engaged into this hole, it continues to be self-guided.

The guide pads contribute to the high degree of

calibration and provide burnishing of the drilled hole.

Typical Gundrill Applications -

Chip Evacuation and Coolant Flow

Figure 3

Boring with chip evacuation and coolant

flowing opposite the boring direction

Figure 4

Drilling of solid material with chip evacuation and

coolant flow opposite the drilling direction

Figure 5

Boring with chip evacuation in the boring direction

Figure 6

Boring with a staged tool chip evacuation and

coolant flow in the boring direction

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Deep Hole Machine Accessories

Drill

Bushing

Sealed

Housing

Sealing

Disk

Support

Bushing

Driver Adjustment

dapter

Bushing

Based on modified DIN 179 specify the “d” diameter of

the drill. Carbide bushing is delivered only on request.

d = Drill diameter +0.02

Guide Bushings

As the gundrill is not a self-centering tool and its radial

rigidity is low (due to diameter to length ratio), a guide

bushing is an essential component for a proper gundrill

operation. The function of the guide bushing is to direct

the gundrill into the material during penetration. The

diameter of the guide bushing should be within 20 microns

larger than the diameter of the drill. Dedicated gundrill

machines are equipped with a guide bushing system.

Sealing Disk

Supplied with a single sealing disk or a protection sheet.

Indicate the dimensions needed for your requirements.

Sealing Disk

Tool Ø “d”Ext. Ø “D”Thick. “ B”

2 to 6 20 3

3,1 to 15,559 32 4

15,6 to 25,999 40 4

26 to 40 90 4

Sealing Disk with Protection

Tool Ø “d1”Ext. Ø “D”Thick. “ B”

2,9 - 5,249 20 7

5,25 - 14,449 32 11

14,45 - 25,999 40 12

26 - 41 90 12

Support Bushing

Indicate the “d” diameter of the drill

LL1

Support Bushing

Tool Ø “d1”Ext. Ø “D”Ext. Ø

“D1”

Length

“L”

Length

“L1”

1,9 - 16,399 20 26 20 12

1,9 - 25,999 30 38 26 16

1,9 - 34 45 50 26 16

Support Bushing with “V” Form

Indicate the “d” diameter of the drill

120º D

LL1

Support Bushing with “V” Form

Tool Ø “d1”Ext. Ø “D”Ext. Ø

“D1”

Length

“ L”

Length

“ L1”

1,9 - 16,399 20 26 20 12

1,9 - 23,799 30 38 26 16

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Gundrill Troubleshooting Guide

Possible Causes

Poor clamping

Insufficient coolant flow

Low coolant pressure

Incorrect coolant type

Feed fluctuations

Too high feed

Too low feed

Spindle speed too high

Spindle speed too low

Material structure

Material shrinking due to heat

Workpiece thin wall section

Misalignment

Undersized hole

Rough cutting edge finish

Built up edge

Worn out edge

Interrupted chip flow

Too small flute clearance

Incorrect drill profile

Incorrect head angles

Vibrations

Oversized bushing

A gap between bushing and workpiece

Bushing undersize

Loss of coolant pressure

High coolant pressure

Overheating coolant

Insufficent coolant

Head inside angle excessive wear

Head outside angle excessive wear

Too short carbide head

Tool heal drag

Worn supporting pads

Hole Problems

Oversize + + + + + + + + + + + + + + + + +

Undersize + + + + + + + + +

Rough surface finish +++++ + + + +++ +++ + + ++++++

Runout + ++ +++++ + +++++++++ ++++++

Conical entrance + + + + + +

Curved hole axis + ++ + ++ + ++++++++ + + ++

Drill Problems

Breakage +++ ++ + +++++++++ +++++++ + +++

Chipping + + + + + + + + +

Poor drill life +++++++ +++++++++++++++++ +++++++

Excessive margin wear + + + + + + + + + + + + +

Excessive corner wear + + + + + + + + + + + + + +

Excessive flank wear + + + + + + + + + + + + + +

Drill heat + + + + + + + + + + + +

Flute bending ++ + + + +++ ++ ++++++

Damaged wear pad + + + + + + + + + + + + + + + + + +

Built-up edge + + + + + + + + + + + + + + +

Cratering + + + + + + + + + + + + +

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ISO

Material Condition

Tensile

Strength

[N/mm2]

Hardness

Material

Group

No.(1)

Cutting

Speed vc

m/min

Feed (mm/rev) vs. Drill Diameter (mm)

2.0-9.79 9.8-11.69 11.7-13.19 13.2-16.19 16.2-40

Non-alloy

steel and

cast steel,

free cutting

steel

< 0.25 %C Annealed 420 125 1 70-110

0.01-0.03 0.03-0.05 0.035-0.06 0.04-0.07 0.02-0.10

>= 0.25 %C Annealed 650 190 2 80-110

< 0.55 %C Quenched

and tempered 850 250 3 70-100

>= 0.55 %C Annealed 750 220 4 70-110

Quenched

and tempered 1000 300 5 70-90

Low alloy and cast

steel (less than 5% of

alloying elements)

Annealed 600 200 6 80-110

0.01-0.03 0.03-0.05 0.035-0.06 0.04-0.07 0.02-0.10

Quenched

and tempered

930 275 7 70-110

1000 300 8 60-90

1200 350 9 50-80

High alloyed steel, cast

steel and tool steel

Annealed 680 200 10 50-70 0.01-0.03 0.025-0.04 0.03-0.045 0.035-0.05 0.12-0.10

Quenched

and tempered 1100 325 11

40-70 0.01-0.03 0.025-0.04 0.03-0.045 0.035-0.05 0.12-0.10

Stainless steel

and cast steel

Ferritic/

martensitic 680 200 12

Martensitic 820 240 13

MStainless steel

and cast steel

Austenitic,

duplex 600 180 14 40-80 0.01-0.03 0.025-0.04 0.03-0.045 0.035-0.05 0.02-0.10

Grey cast iron (GG)

Ferritic/

pearlitic 180 15 70-100

0.01-0.40 0.04-0.1 0.05-0.12 0.06-0.14 0.05-0.20

Pearlitic/

martensitic 260 16 70-100

Nodular cast iron (GGG) Ferritic 160 17 80-110

Pearlitic 250 18 80-110

Malleable cast iron Ferritic 130 19 90-115

Pearlitic 230 20 90-115

Aluminum-wrought alloys

Not

hardenable 60 21

80-160

0.02-0.04 0.03-0.17 0.03-0.18 0.035-0.19 0.03-0.15

Hardenable 100 22

Aluminum-

cast alloys

<=12% Si Not

hardenable 75 23

Hardenable 90 24

>12% Si High

temperature 130 25 80-120

Copper

alloys

>1% Pb Free cutting 110 26

80-180 0.02-0.04 0.02-0.13 0.03-0.16 0.04-0.18 0.03-0.15

Brass 90 27

Electrolitic

copper 100 28

Non-metallic

Duroplastics,

fiber plastics 29

Hard rubber 30

High temp.

alloys

Fe based Annealed 200 31

25-60 0.01-0.03 0.025-0.03 0.03-0.035 0.03-0.04 0.02-0.10

Hardened 280 32

Ni or Co

based

Annealed 250 33

Hardened 350 34

Cast 320 35

Titanium alloys

Pure 400 36

Alpha+beta

alloys

hardened

1050 37

Hardened steel Hardened 55 HRC 38 20-50

0.01-0.03

0.025-0.03 0.03-0.035 0.03-0.04

0.02-0.10

Hardened 60 HRC 39

Chilled cast iron Cast 400 40

Cast iron Hardened 55 HRC 41

(1) For workpiece materials list, see pages 495-524

Gundrill Recommended Machining Conditions

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