ISO 9001 Certied Company
Plastic Composite
High Performance Routing
Series 29
Series 29 PCR is available with the hardest coating
available with the best abrasion resistance. The engineered
application process allows for maximum adhesion and
smooth coating structure held to tight tolerances for
consistent batch to batch results. Diamond is the longest
wearing surface of any material allowing for improved
cutting edge performance and improved surface nishes.
The extremely high thermal properties protect the cutting
edge from excessive heat to extend tool life.
Microhardness: > 8000HV
Oxidation Temperature: 800°C – 1470°F
Coefcient of Friction: 0.15 - 0.2
Thickness: 6 – 20 Microns (based on tool diameter)
IDEAL INDUSTRIES:
•
Aerospace
•
Automotive
•
Power Generation
Series 29
Plastic Composite Router
TOLERANCES (mm)
DIAMETER D1D2
All +0,000 / -0,130 h6
TOLERANCES (inch)
DIAMETER D1D2
All +.0000 / -.0005 h6
SERIES 29
(FRACTIONAL)
SERIES 29M
(METRIC)
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Using the latest in engineering design and grinding capabilities, the new Series 29
Plastic Composite Router (PCR) is specically designed for machine routing glass
reinforced composite materials, such asberglass and G10, as well as most other
common plastic and non-metallic materials. This PCR is offered in a variety of length and
diameter options as well as 3 different end styles; no end cut, end mill cut and drill point.
All sizes and end congurations are available from stock uncoated or with optional
DI-NAMITE for superior wear and increased tool life.
• Radial chisel edge design provides smoother cuts and longer tool life.
• Designed for enhanced wear resistance in abrasive non-metallic materials.
• Manufactured using high performance substrate specically for machining abrasive materials.
• Maximum performance with optional Di-NAMITE coating.
Drill End End Mill Cut
Cutting
Diameter (D1)
Length
of Cut (L2)
Overall
Length (L1)
Shank
Diameter (D2)
End
Style
Number
of Flutes
Uncoated
EDP No.
Di-NAMITE (TD)
EDP No.
1/8 1/2 1-1/2 1/8 No End Cut 8 74280 75080
1/8 1/2 1-1/2 1/8 End Mill 8 74281 75081
1/8 1/2 1-1/2 1/8 Drill 8 74282 75082
1/4 1 2-1/2 1/4 No End Cut 10 74283 75083
1/4 1 2-1/2 1/4 End Mill 10 74284 75084
1/4 1 2-1/2 1/4 Drill 10 74285 75085
5/16 1 2-1/2 5/16 No End Cut 12 74286 75086
5/16 1 2-1/2 5/16 End Mill 12 74287 75087
5/16 1 2-1/2 5/16 Drill 12 74288 75088
3/8 1-1/8 2-1/2 3/8 No End Cut 12 74289 75089
3/8 1-1/8 2-1/2 3/8 End Mill 12 74290 75090
3/8 1-1/8 2-1/2 3/8 Drill 12 74291 75091
Cutting
Diameter (D1)
Length
of Cut (L2)
Overall
Length (L1)
Shank
Diameter (D2)
End
Style
Number
of Flutes
Uncoated
EDP No.
Di-NAMITE (TD)
EDP No.
3,0 12,0 38,0 3,0 No End Cut 8 84280 85080
3,0 12,0 38,0 3,0 End Mill 8 84281 85081
3,0 12,0 38,0 3,0 Drill 8 84282 85082
6,0 25,0 63,0 6,0 No End Cut 10 84283 85083
6,0 25,0 63,0 6,0 End Mill 10 84284 85084
6,0 25,0 63,0 6,0 Drill 10 84285 85085
8,0 25,0 63,0 8,0 No End Cut 12 84286 85086
8,0 25,0 63,0 8,0 End Mill 12 84287 85087
8,0 25,0 63,0 8,0 Drill 12 84288 85088
10,0 25,0 63,0 10,0 No End Cut 12 84289 85089
10,0 25,0 63,0 10,0 End Mill 12 84290 85090
10,0 25,0 63,0 10,0 Drill 12 84291 85091
Series 29
Plastic Composite Router
TOLERANCES (mm)
DIAMETER D1D2
All +0,000 / -0,130 h6
TOLERANCES (inch)
DIAMETER D1D2
All +.000 / -.005 h6
SERIES 29
(FRACTIONAL)
SERIES 29M
(METRIC)
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Cutting
Diameter (D1)
Length
of Cut (L2)
Overall
Length (L1)
Shank
Diameter (D2)
End
Style
Number
of Flutes
Uncoated
EDP No.
Di-NAMITE (TD)
EDP No.
1/8 1/2 1-1/2 1/8 No End Cut 8 74280 75080
1/8 1/2 1-1/2 1/8 End Mill 8 74281 75081
1/8 1/2 1-1/2 1/8 Drill 8 74282 75082
1/4 1 2-1/2 1/4 No End Cut 10 74283 75083
1/4 1 2-1/2 1/4 End Mill 10 74284 75084
1/4 1 2-1/2 1/4 Drill 10 74285 75085
5/16 1 2-1/2 5/16 No End Cut 12 74286 75086
5/16 1 2-1/2 5/16 End Mill 12 74287 75087
5/16 1 2-1/2 5/16 Drill 12 74288 75088
3/8 1-1/8 2-1/2 3/8 No End Cut 12 74289 75089
3/8 1-1/8 2-1/2 3/8 End Mill 12 74290 75090
3/8 1-1/8 2-1/2 3/8 Drill 12 74291 75091
Cutting
Diameter (D1)
Length
of Cut (L2)
Overall
Length (L1)
Shank
Diameter (D2)
End
Style
Number
of Flutes
Uncoated
EDP No.
Di-NAMITE (TD)
EDP No.
3,0 12,0 38,0 3,0 No End Cut 8 84280 85080
3,0 12,0 38,0 3,0 End Mill 8 84281 85081
3,0 12,0 38,0 3,0 Drill 8 84282 85082
6,0 25,0 63,0 6,0 No End Cut 10 84283 85083
6,0 25,0 63,0 6,0 End Mill 10 84284 85084
6,0 25,0 63,0 6,0 Drill 10 84285 85085
8,0 25,0 63,0 8,0 No End Cut 12 84286 85086
8,0 25,0 63,0 8,0 End Mill 12 84287 85087
8,0 25,0 63,0 8,0 Drill 12 84288 85088
10,0 25,0 63,0 10,0 No End Cut 12 84289 85089
10,0 25,0 63,0 10,0 End Mill 12 84290 85090
10,0 25,0 63,0 10,0 Drill 12 84291 85091
93817_COMFACT_ACG.indd 3 8/29/14 8:46 AM
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Fractional Speed & Feed Recommendations
Material
Classification Ae x D1Ap x D1
Vc
(sfm)
Diameter (D1) inch
1/8 1/4 5/16 3/8
CFRP, AFRP
(Carbon Fiber,
Aramid Fiber)
Slot
1 ≤ 1 400
(320-480)
RPM 12224 6112 4890 4075
Fr 0.0024 0.0048 0.0060 0.0072
Feed (ipm) 29.4 29.4 29.4 29.4
Profile
≤ 0.5 ≤ 1.5 500
(400-600)
RPM 15280 7640 6112 5093
Fr 0.0024 0.0048 0.0060 0.0072
Feed (ipm) 36.6 36.6 36.6 36.6
HSM
≤ 0.05 ≤ 2 825
(660-990)
RPM 25212 12606 10085 8404
Fr 0.0055 0.0110 0.0138 0.0165
Feed (ipm) 139.0 139.0 139.0 139.0
GFRP
(Fiberglass)
Slot
1 ≤ 1 320
(256-384)
RPM 9779 4890 3912 3260
Fr 0.0024 0.0048 0.0060 0.0072
Feed (ipm) 23.4 23.4 23.4 23.4
Profile
≤ 0.5 ≤ 1.5 400
(320-480)
RPM 12224 6112 4890 4075
Fr 0.0024 0.0048 0.0060 0.0072
Feed (ipm) 29.4 29.4 29.4 29.4
HSM
≤ 0.05 ≤ 2 660
(582-792)
RPM 20170 10085 8068 6723
Fr 0.0055 0.0110 0.0138 0.0165
Feed (ipm) 111.0 111.0 111.0 111.0
Carbon,
Graphite
Slot
1 ≤ 1 480
(384-576)
RPM 14669 7334 5868 4890
Fr 0.0037 0.0075 0.0094 0.0112
Feed (ipm) 55.0 55.0 55.0 55.0
Profile
≤ 0.5 ≤ 1.5 600
(480-720)
RPM 18336 9168 7334 6112
Fr 0.0037 0.0075 0.0094 0.0112
Feed (ipm) 68.7 68.7 68.7 68.7
HSM
≤ 0.05 ≤ 2 990
(792-1188)
RPM 30254 15127 12102 10085
Fr 0.0086 0.0172 0.0215 0.0258
Feed (ipm) 260.0 260.0 260.0 260.0
Plastics
Slot
1 ≤ 1 800
(640-690)
RPM 24448 12224 9779 8149
Fr 0.0038 0.0075 0.0094 0.0113
Feed (ipm) 91.7 91.7 91.7 91.7
Profile
≤ 0.5 ≤ 1.5 1000
(800-1200)
RPM 30560 15280 12224 10187
Fr 0.0038 0.0075 0.0094 0.0113
Feed (ipm) 114.6 114.6 114.6 114.6
HSM
≤ 0.05 ≤ 2 1650
(1320-1980)
RPM 50424 25212 20170 16808
Fr 0.0035 0.0069 0.0086 0.0104
Feed (ipm) 174.0 174.0 174.0 174.0
rpm = sfm x 3.82 / D1
ipm = (inch / revolution) x rpm
HSM (high speed machining)
Adjust parameters based on resin type and
fiber structure
Reduce speed when overheating causes
melting or damage to resin
Reduce feed if delamination or fraying occur
Finish cuts typically required reduced feed
and cutting depths
Rates shown are for use without coolant;
rates may be increased with coolant
Dust collection is vital when machining dry
Diamond coating will increase tool life in
graphite and composite materials
Refer to the SGS Tool Wizard for complete
technical information (www.sgstool.com)
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6www.sgstool.com 7
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Series 29M
Metric Speed & Feed Recommendations
Material
Classification Ae x D1Ap x D1
Vc
(m / min)
Diameter (D1) mm
3 6 8 10
CFRP, AFRP
(Carbon Fiber,
Aramid Fiber)
Slot
1 ≤ 1 120
(96-164)
RPM 12722 6361 4771 3817
Fr 0.061 0.122 0.163 0.203
Feed (mm/min) 776 776 776 776
Profile
≤ 0.5 ≤ 1.5 150
(120-180)
RPM 15903 7951 5963 4771
Fr 0.061 0.122 0.163 0.203
Feed (mm/min) 970 970 970 970
HSM
≤ 0.05 ≤ 2 250
(200-300)
RPM 26504 13252 9939 7951
Fr 0.140 0.280 0.373 0.467
Feed (mm/min) 3710 3710 3710 3710
GFRP
(Fiberglass)
Slot
1 ≤ 1 100
(80-120)
RPM 10602 5301 3976 3181
Fr 0.061 0.122 0.162 0.203
Feed (mm/min) 646 646 646 646
Profile
≤ 0.5 ≤ 1.5 120
(96-164)
RPM 12722 6361 4771 3817
Fr 0.061 0.122 0.163 0.203
Feed (mm/min) 776 776 776 776
HSM
≤ 0.05 ≤ 2 200
(160-240)
RPM 21203 10602 7951 6361
Fr 0.140 0.280 0.374 0.467
Feed (mm/min) 2970 2970 2970 2970
Carbon,
Graphite
Slot
1 ≤ 1 145
(116-174)
RPM 15372 7686 5765 4612
Fr 0.095 0.190 0.253 0.317
Feed (mm/min) 1460 1460 1460 1460
Profile
≤ 0.5 ≤ 1.5 185
(148-222)
RPM 19613 9807 7355 5884
Fr 0.095 0.190 0.253 0.317
Feed (mm/min) 1863 1863 1863 1863
HSM
≤ 0.05 ≤ 2 300
(240-360)
RPM 31805 15903 11927 9542
Fr 0.219 0.437 0.583 0.729
Feed (mm/min) 6957 6957 6957 6957
Plastics
Slot
1 ≤ 1 245
(196-294)
RPM 25974 12987 9740 7792
Fr 0.037 0.075 0.100 0.125
Feed (mm/min) 974 974 974 974
Profile
≤ 0.5 ≤ 1.5 305
(244-366)
RPM 32335 16168 12126 9701
Fz 0.038 0.075 0.100 0.125
Feed (mm/min) 1213 1213 1213 1213
HSM
≤ 0.05 ≤ 2 505
(404-606)
RPM 53538 26769 20077 16062
Fr 0.088 0.175 0.233 0.292
Feed (mm/min) 4685 4685 4685 4685
rpm = (1000 x m / min) / (3.14 x D1)
mm / min = (mm / revolution) x rpm
HSM (high speed machining)
Adjust parameters based on resin type and
fiber structure
Reduce speed when overheating causes
melting or damage to resin
Reduce feed if delamination or fraying occur
Finish cuts typically required reduced feed
and cutting depths
Rates shown are for use without coolant;
rates may be increased with coolant
Dust collection is vital when machining dry
Diamond coating will increase tool life in
graphite and composite materials
Refer to the SGS Tool Wizard for complete
technical information (www.sgstool.com)
www.sgstool.com 7
www.sgstool.com 7
UNITED STATES OF AMERICA
SGS TOOL COMPANY
World Headquarters
P.O. Box 187
55 South Main Street
Munroe Falls, Ohio 44262 U.S.A.
phone: (330) 688-6667
customer service -
US and Canada: (330) 686-5700
fax - US & Canada: (800) 447-4017
international fax: (330) 686-2146
e-mail: webmaster@sgstool.com
UNITED KINGDOM
SGS CARBIDE TOOL (UK) LTD.
10 Ashville Way
Wokingham, Berkshire
RG41 2PL England
phone: (44) 1189-795-200
fax: (44) 1189-795-295
e-mail: sales@sgstool.co.uk
FRANCE
SGS FRANCE
Business Parc SILIC
20 Rue Saarinen
Case Postale 10248
94568 RUNGIS CEDEX
France
phone: +33 (0) 1 49 79 76 90
fax: +33 (0) 1 49 79 76 94
e-mail: sgsfrance@sgstool.fr
GERMANY
SGS TOOL GmbH
Hitdorfer Strasse 10C
Langenfeld D40764
phone: (49) 2173-9100-91
fax: (49) 2173-9100-99
e-mail: info@sgs-tool.de
CANADA
SGS TOOL CANADA
171 Northport Road, Unit #3
Port Perry, ON L9L 1B2
phone: 905/982-0888
fax: 905/982-0488
e-mail: sgstool@powergate.ca
EASTERN EUROPE
SINTCOM
phone: (359) 283-64421
fax: (359) 286-52493
e-mail: sintcom@cablebg.net
RUSSIA
HALTEC
phone: (7) 842-231-0738
fax: (7) 842-231-0601
e-mail: info@haltec.ru
web: www.haltec.ru
CHINA
SGS TOOL DIVISION
phone: (86) 21-50589822
fax: (86) 21-50817160
e-mail: china@sgstool.com
web: www.sgstool.com/china
Performance by Design
EDP 00094 Rev 0814
© SGS Tool Company
SGS Products are distributed by:
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Solutions Around The Globe
SGS Tool Company is a privately-held, ISO-
certied leader of round solid carbide cutting
tool technology for the aerospace, metalworking,
and automotive industries with manufacturing
sites in the United States and United Kingdom.
Our global network of Sales Representatives,
Industrial Distributors, and Agents blanket the
world selling into more than 60 countries.
Leaders in Solid Carbide Tool Technology
Brand names such as Z-Carb, S-Carb, V-Carb,
Hi-PerCarb, Multi-Carb have become synony-
mous with high performance tooling in the
machining and metalworking industry.
We’re proud to have pioneered some of the
world’s most advanced cutting technology
right here in our Northeast Ohio manufactur-
ing campus. SGS high performance end mills,
drills and routers are increasing productivity
and reducing cost around the world.
Exceeding Customer Expectations
In addition to our substantial R&D facilities,
we offer a portfolio of products and services
that have an unparalleled track record in
manufacture, supply and value at the spindle.
• Incredible batch-to-batch consistency
• Metallurgical lab dedicated to testing and
rigorous quality control
• ISO-certied quality procedures
• Patented geometries that extend tool life,
reduce chatter, cut cycle times, and improve
part quality—even at extreme parameters
• Specialists in extreme and demanding
product applications
• Experienced Field Sales Engineers who
work to optimize a tool for your particular
application
• Dedicated multi-lingual customer service
representatives
Solid Carbide Tools