New Expanded Offering
ISO 9001 Certied
Z5 High Performance Roughers
www.kyocera-sgstool.com
Solid Carbide Tools
EXPANSIVE OFFERING
• Over 450 items in portfolio
• Available in stub and regular lengths
• Full complement of corner radii available
• Central coolant hole option available on select diameters
• Plain and Weldon Flat options available for diameters
½” and 12mm and above (other retention methods
available upon request)
• Special tooling design attributes available upon request
• Available in Ti-NAMITE-A coating ideal for Stainless
Steel applications
• New Expanded tools
THE Z-CARB HPR MATERIAL REMOVAL RATES (MRR) MAKE
THIS TOOL IDEAL FOR THE FOLLOWING TARGET MARKETS:
Energy & Power Generation
Castings & Forgings
General Engineering
Aerospace Structural Components
Medical Implants
Automotive & Heavy Transportation
INTRODUCING THE NEXT GENERATION Z-CARB
The Z-Carb HPR Five Flute Roughing End Mills are ideal
for achieving high material removal rates (MRR) and superior
nishes. The specialized ve ute design is engineered for
increased productivity over three and four ute end mills.
The variable indexing geometry allows for improved chatter
suppression over symmetrical designs. The series is offered
in a variety of length, square, and corner radius options and
is coated with Ti-NAMITE-M and Ti-NAMITE-A for superior
performance in difcult to machine materials like Titanium
and Stainless Steel.
Features of Ti-Namite-M include high wear resistance, reduced friction, and
excellent prevention of cutting edge build up. This coating provides superior
material removal rates and tool life when used in high performance operations
in Cast Iron and Steel and with difcult to machine materials like Titanium.
Hardness (HV): 3600
Oxidation Temperature: 1150°C / 2100°F
Coefcient of Friction: 0.45
Thickness: 1 – 4 Microns (based on tool diameter)
The Z-Carb HPR is available with an abrasive resistant and hard coating,
Aluminum Titanium Nitride (AlTiN) or Ti-NAMITE-A. With excellent thermal
and chemical resistance, Ti-NAMITE-A allows for dry cutting and improve-
ments in performance of carbide. Thecoating has a high hardness giving
ultimate protection against abrasive wear and erosion. Ideal for high
temperature alloys and stainless steel applications.
Hardness (HV): 3700
Oxidation Temperature: 1100°C / 2010°F
Coefcient of Friction: 0.30
Thickness: 1 – 4 Microns (based on tool diameter)
EXPANSIVE OFFERING
• Over 450 items in portfolio
• Available in stub and regular lengths
• Full complement of corner radii available
• Central coolant hole option available on select diameters
• Plain and Weldon Flat options available for diameters
½” and 12mm and above (other retention methods
available upon request)
• Special tooling design attributes available upon request
• Available in Ti-NAMITE-A coating ideal for Stainless
Steel applications
• New Expanded tools
THE Z-CARB HPR MATERIAL REMOVAL RATES (MRR) MAKE
THIS TOOL IDEAL FOR THE FOLLOWING TARGET MARKETS:
Energy & Power Generation
Castings & Forgings
General Engineering
Aerospace Structural Components
Medical Implants
Automotive & Heavy Transportation
INTRODUCING THE NEXT GENERATION Z-CARB
The Z-Carb HPR Five Flute Roughing End Mills are ideal
for achieving high material removal rates (MRR) and superior
nishes. The specialized ve ute design is engineered for
increased productivity over three and four ute end mills.
The variable indexing geometry allows for improved chatter
suppression over symmetrical designs. The series is offered
in a variety of length, square, and corner radius options and
is coated with Ti-NAMITE-M and Ti-NAMITE-A for superior
performance in difcult to machine materials like Titanium
and Stainless Steel.
Features of Ti-Namite-M include high wear resistance, reduced friction, and
excellent prevention of cutting edge build up. This coating provides superior
material removal rates and tool life when used in high performance operations
in Cast Iron and Steel and with difcult to machine materials like Titanium.
Hardness (HV): 3600
Oxidation Temperature: 1150°C / 2100°F
Coefcient of Friction: 0.45
Thickness: 1 – 4 Microns (based on tool diameter)
The Z-Carb HPR is available with an abrasive resistant and hard coating,
Aluminum Titanium Nitride (AlTiN) or Ti-NAMITE-A. With excellent thermal
and chemical resistance, Ti-NAMITE-A allows for dry cutting and improve-
ments in performance of carbide. Thecoating has a high hardness giving
ultimate protection against abrasive wear and erosion. Ideal for high
temperature alloys and stainless steel applications.
Hardness (HV): 3700
Oxidation Temperature: 1100°C / 2010°F
Coefcient of Friction: 0.30
Thickness: 1 – 4 Microns (based on tool diameter)
FEATURES
RADIAL RAKE
Specially designed radial
rake balances positive
cutting action and
edge strength
End grind features
include: (1) Positive
axial rake for high
performance shearing
and lifting of material;
and (2) Increased
clearances to eliminate
edge build-up during
ramping
FLUTING & HELIX ANGLE
Specialized five flute
design is engineered for
strength, chip evacuation,
and increased productivity
over three and four flute
end mills by 20–40%
The variable flute pattern
provides excellent chatter
suppression over a range
of spindle speeds
Open center design
delivers efficiency during
entry movements into the
work-piece
Helix angle engineered
for balance between positive
cutting action and reduced
contact area to control tool
pressure and spindle load
THROUGH COOLANT
Central hole delivers
coolant effectively to
the cutting zone
Enhances chip removal
when pocketing or slotting
Select fractional and
metric diameters in stock
PATENT PENDING
VARIABLE DESIGN
Reduces force and torque
by more than 10%
Improves shearing capability
and enhances tool life
LAB TESTING RESULTS – HEAVY PROFILING IN TITANIUM
1400
1200
1000
800
600
400
200
0
USAGE (INCHES)
1287
1179
504
324 324
59
KSPT Z5
Competitor A
Competitor B
Competitor C
Competitor D
Competitor E
RESULTS IN TITANIUM 6AL4V @ 32HRC Z5CR 1/2” TESTED AT 1643 RPM X 16.4 IPM
.250” RADIAL WIDTH OF CUT X .750” AXIAL DEPTH OF CUT
1800
1600
1400
1200
1000
800
600
400
200
0
USAGE (INCHES)
1590
730
560 520
221 203 110 42 30
KSPT Z5
Competitor A
Competitor B
Competitor C
Competitor D
Competitor E
Competitor F
Competitor G
Competitor H
LAB TESTING RESULTS – HEAVY PROFILING IN STAINLESS STEEL
CAPABILITIES
RAMPING
• Typical ramp angles of 5 degrees
are common; greater than
5 degree ramp angles are obtain-
able with reduced feed rates
• Entry feed rates can achieve
100% of the slotting value
• The open center provides an
ideal exit for central coolant and
chip flushing while maintaining
the 5 degree ramp angle
HIGH-SPEED MACHINING
• Variable geometry design and
open fluting eliminate vibration
to enable increased rates for
High Speed Machining
• Exclusive Ti-NAMITE-M coating
for higher heat resistance to
enhance tool life in difficult to
machine materials like Titanium
• Available with Ti-NAMITE-A
coating for superior wear, edge
build-up resistance and extended
tool life in difficult to machine
materials like Stainless Steel
ROUGHING
• One times diameter slotting
capability is typical
• 50% radial by 150% axial heavy
profiling capability is common
FINISHING
• Variable geometry contributes to
exceptional finishing capabilities
• 10 µin. Ra possible
RESULTS IN STAINLESS STEEL 316 @ 160HB Z5CR 1/2” TESTED AT 2540 RPM X 31.7 IPM
.250” RADIAL WIDTH OF CUT X .750” AXIAL DEPTH OF CUT
FEATURES
RADIAL RAKE
Specially designed radial
rake balances positive
cutting action and
edge strength
End grind features
include: (1) Positive
axial rake for high
performance shearing
and lifting of material;
and (2) Increased
clearances to eliminate
edge build-up during
ramping
FLUTING & HELIX ANGLE
Specialized five flute
design is engineered for
strength, chip evacuation,
and increased productivity
over three and four flute
end mills by 20–40%
The variable flute pattern
provides excellent chatter
suppression over a range
of spindle speeds
Open center design
delivers efficiency during
entry movements into the
work-piece
Helix angle engineered
for balance between positive
cutting action and reduced
contact area to control tool
pressure and spindle load
THROUGH COOLANT
Central hole delivers
coolant effectively to
the cutting zone
Enhances chip removal
when pocketing or slotting
Select fractional and
metric diameters in stock
PATENT PENDING
VARIABLE DESIGN
Reduces force and torque
by more than 10%
Improves shearing capability
and enhances tool life
LAB TESTING RESULTS – HEAVY PROFILING IN TITANIUM
1400
1200
1000
800
600
400
200
0
USAGE (INCHES)
1287
1179
504
324 324
59
KSPT Z5
Competitor A
Competitor B
Competitor C
Competitor D
Competitor E
RESULTS IN TITANIUM 6AL4V @ 32HRC Z5CR 1/2” TESTED AT 1643 RPM X 16.4 IPM
.250” RADIAL WIDTH OF CUT X .750” AXIAL DEPTH OF CUT
1800
1600
1400
1200
1000
800
600
400
200
0
USAGE (INCHES)
1590
730
560 520
221 203 110 42 30
KSPT Z5
Competitor A
Competitor B
Competitor C
Competitor D
Competitor E
Competitor F
Competitor G
Competitor H
LAB TESTING RESULTS – HEAVY PROFILING IN STAINLESS STEEL
CAPABILITIES
RAMPING
• Typical ramp angles of 5 degrees
are common; greater than
5 degree ramp angles are obtain-
able with reduced feed rates
• Entry feed rates can achieve
100% of the slotting value
• The open center provides an
ideal exit for central coolant and
chip flushing while maintaining
the 5 degree ramp angle
HIGH-SPEED MACHINING
• Variable geometry design and
open fluting eliminate vibration
to enable increased rates for
High Speed Machining
• Exclusive Ti-NAMITE-M coating
for higher heat resistance to
enhance tool life in difficult to
machine materials like Titanium
• Available with Ti-NAMITE-A
coating for superior wear, edge
build-up resistance and extended
tool life in difficult to machine
materials like Stainless Steel
ROUGHING
• One times diameter slotting
capability is typical
• 50% radial by 150% axial heavy
profiling capability is common
FINISHING
• Variable geometry contributes to
exceptional finishing capabilities
• 10 µin. Ra possible
RESULTS IN STAINLESS STEEL 316 @ 160HB Z5CR 1/2” TESTED AT 2540 RPM X 31.7 IPM
.250” RADIAL WIDTH OF CUT X .750” AXIAL DEPTH OF CUT
Design and engineering ensure unparalleled performance in a variety of difficult to machine materials.
DESIGN AND ENGINEERING
ENSURE UNPARALLELED PERFORMANCE
IN A VARIETY OF DIFFICULT TO MACHINE MATERIALS.
KYOCERA SGS Precision Tools (KSPT) actively maintains a serious commitment to research and
development. Our reputation for quality and ever increasing Value at the Spindle® pushes us to
continually innovate and discover the next best thing in cutting tool technology. The Z-Carb HPR
is a product of this passionate pursuit.
Field testing demonstrates the KSPT design achieved higher material removal rates while meeting
or exceeding expected tool life. The specialized geometry allows for aggressive feed rates to
increase productivity and enables exceptional finishes.
7www.kyocera-sgstool.com
Series Z5
|
Fractional
TOLERANCES (inch)
DIAMETER D1D2
1/8 - 1/4 +0.0000 / –0.0012 h6
> 1/4 - 3/8 +0.0000 / –0.0016 h6
> 3/8 - 1 +0.0000 / –0.0020 h6
Cutting
Diameter
D1
Length
of Cut
L2
Overall
Length
L1
Shank
Diameter
D2
Ti-Namite-A
(TA)
EDP No.
Ti-Namite-A
(TA)
EDP No.
w/Flat
Ti-Namite-A
(TA)
w/Internal
Coolant
Ti-Namite-M
(TM)
EDP No.
Ti-Namite-M
(TM)
EDP No.
w/ Flat
Ti-Namite-M
(TM)
EDP No.
w/Internal
Coolant
1/8 1/4 1-1/2 1/8 – – – 37000 – –
1/8 3/8 1-1/2 1/8 37180 37002
3/16 5/16 2 3/16 – – – 37004 – –
3/16 1/2 2 3/16 37182 – 37006 –
1/4 3/8 2-1/2 1/4 38502 37008
1/4 1/2 2-1/2 1/4 37184 37011
5/16 7/16 2-1/2 5/16 – – – 37014 – –
5/16 5/8 2-1/2 5/16 38504 – – 37016 – –
3/8 1/2 2-1/2 3/8 – – – 37018 – –
3/8 3/4 2-1/2 3/8 37187 37021
7/16 5/8 2-1/2 7/16 37168 37159
7/16 7/8 2-3/4 7/16 37170 37169
1/2 5/8 3 1/2 38506 38512 37320 37024 37030 37321
1/2 1 3 1/2 38507 38513 37322 37036 37042 37323
1/2 1-1/4 3-1/4 1/2 37190 37194 37324 37048 37054 37325
5/8 3/4 3-1/2 5/8 38514 37060 37067 37260
5/8 1-1/4 3-1/2 5/8 37198 37202 37074 37081 37267
3/4 7/8 4 3/4 – 38515 – 37088 37095 37274
3/4 1-1/2 4 3/4 37206 37210 37102 37109 37281
1 1-1/8 4 1 37116 37123 37288
1 1-1/2 4 1 37214 37218 37130 37137 37295
1 2 4-1/2 1 38517 37144 37151 37302
Square
Straight
Weldon Flat
Right Spiral
Stub and
Regular
Flute Spacing
Unequal
POS
Positive
Rake Angle
Internal
Coolant
External
Coolant
5
Flutes
New Expanded Tools
2
D
1
D
L
1
L
2
37°
2
D
1
D
¹
L1
L2
37°
8www.kyocera-sgstool.com
Series Z5CR
|
Fractional
Cutting
Diameter
D1
Length
of Cut
L2
Overall
Length
L1
Shank
Diameter
D2
Corner
Radius
R
Ti-Namite-A
(TA)
EDP No.
Ti-Namite-A
(TA)
EDP No.
w/Flat
Ti-Namite-A
(TA)
w/Internal
Coolant
Ti-Namite-M
(TM)
EDP No.
Ti-Namite-M
(TM)
EDP No.
w/ Flat
Ti-Namite-M
(TM)
EDP No.
w/Internal
Coolant
1/8 1/4 1-1/2 1/8 .015 – – – 37001 – –
1/8 3/8 1-1/2 1/8 .015 37181 – – 37003 –
3/16 5/16 2 3/16 .015 – – – 37005 – –
3/16 1/2 2 3/16 .015 37183 – – 37007 –
1/4 3/8 2-1/2 1/4 .015 – – – 37009 – –
1/4 3/8 2-1/2 1/4 .030 38528 37010 – –
1/4 1/2 2-1/2 1/4 .015 37185 – – 37012 – –
1/4 1/2 2-1/2 1/4 .030 37186 37013
5/16 7/16 2-1/2 5/16 .015 – – – 37015 – –
5/16 5/8 2-1/2 5/16 .015 38530 – 37017 –
3/8 1/2 2-1/2 3/8 .015 – – – 37019 – –
3/8 1/2 2-1/2 3/8 .030 38532 – – 37020 –
3/8 3/4 2-1/2 3/8 .015 37188 – – 37022 –
3/8 3/4 2-1/2 3/8 .030 37189 37023
7/16 5/8 2-1/2 7/16 .015 37164 – – 37160 –
7/16 5/8 2-1/2 7/16 .030 37165 – – 37161 –
7/16 7/8 2-3/4 7/16 .015 37166 – – 37162 –
7/16 7/8 2-3/4 7/16 .030 37167 – – 37163 –
1/2 5/8 3 1/2 .015 38578 37330 37025 37031 37331
1/2 5/8 3 1/2 .030 38579 37332 37026 37032 37333
1/2 5/8 3 1/2 .060 38580 37334 37027 37033 37335
1/2 5/8 3 1/2 .090 38581 37337 37028 37034 37338
1/2 5/8 3 1/2 .120 37339 37029 37035 37340
1/2 1 3 1/2 .015 38583 37341 37037 37043 37342
1/2 1 3 1/2 .030 38539 38584 37343 37038 37044 37344
1/2 1 3 1/2 .060 38585 37345 37039 37045 37346
1/2 1 3 1/2 .090 37348 37040 37046 37349
1/2 1 3 1/2 .120 37350 37041 37047 37351
1/2 1-1/4 3-1/4 1/2 .015 37191 37195 37352 37049 37055 37353
1/2 1-1/4 3-1/4 1/2 .030 37192 37196 37354 37050 37056 37355
1/2 1-1/4 3-1/4 1/2 .060 37193 37197 37356 37051 37057 37357
1/2 1-1/4 3-1/4 1/2 .090 37359 37052 37058 37360
1/2 1-1/4 3-1/4 1/2 .120 37361 37053 37059 37362
5/8 3/4 3-1/2 5/8 .015 37061 37068 37261
5/8 3/4 3-1/2 5/8 .030 – 38591 – 37062 37069 37262
5/8 3/4 3-1/2 5/8 .060 37063 37070 37263
5/8 3/4 3-1/2 5/8 .090 37064 37071 37264
5/8 3/4 3-1/2 5/8 .120 38549 37065 37072 37265
(continued on next page)
TOLERANCES (inch)
DIAMETER D1D2
1/8 - 1/4 +0.0000 / –0.0012 h6
> 1/4 - 3/8 +0.0000 / –0.0016 h6
> 3/8 - 1 +0.0000 / –0.0020 h6
CORNER RADIUS TOLERANCES (inch)
R = +0.0000 / –0.0020
Corner
Straight
Weldon Flat
Right Spiral
Stub and
Regular
Flute Spacing
Unequal
POS
Positive
Rake Angle
Internal
Coolant
External
Coolant
5
Flutes
New Expanded Tools
2
D
1
D
L1
L2
37°
R
2
D
1
D
L1
L2
37°
R
9www.kyocera-sgstool.com
Series Z5CR
|
Fractional
Cutting
Diameter
D1
Length
of Cut
L2
Overall
Length
L1
Shank
Diameter
D2
Corner
Radius
R
Ti-Namite-A
(TA)
EDP No.
Ti-Namite-A
(TA)
EDP No.
w/Flat
Ti-Namite-A
(TA)
w/Internal
Coolant
Ti-Namite-M
(TM)
EDP No.
Ti-Namite-M
(TM)
EDP No.
w/ Flat
Ti-Namite-M
(TM)
EDP No.
w/Internal
Coolant
5/8 3/4 3-1/2 5/8 .190 37066 37073 37266
5/8 1-1/4 3-1/2 5/8 .015 37199 37203 37075 37082 37268
5/8 1-1/4 3-1/2 5/8 .030 37200 37204 37076 37083 37269
5/8 1-1/4 3-1/2 5/8 .060 37201 37205 37077 37084 37270
5/8 1-1/4 3-1/2 5/8 .090 37078 37085 37271
5/8 1-1/4 3-1/2 5/8 .120 37079 37086 37272
5/8 1-1/4 3-1/2 5/8 .190 37080 37087 37273
3/4 7/8 4 3/4 .030 – 38599 – 37089 37096 37275
3/4 7/8 4 3/4 .060 37090 37097 37276
3/4 7/8 4 3/4 .090 37091 37098 37277
3/4 7/8 4 3/4 .120 37092 37099 37278
3/4 7/8 4 3/4 .190 37093 37100 37279
3/4 7/8 4 3/4 .250 37094 37101 37280
3/4 1-1/2 4 3/4 .030 37207 37211 37103 37110 37282
3/4 1-1/2 4 3/4 .060 37208 37212 37104 37111 37283
3/4 1-1/2 4 3/4 .090 – – – 37105 37112 37284
3/4 1-1/2 4 3/4 .120 37209 37213 37106 37113 37285
3/4 1-1/2 4 3/4 .190 – – – 37107 37114 37286
3/4 1-1/2 4 3/4 .250 – – – 37108 37115 37287
1 1-1/8 4 1 .030 38608 37117 37124 37289
1 1-1/8 4 1 .060 37118 37125 37290
1 1-1/8 4 1 .090 37119 37126 37291
1 1-1/8 4 1 .120 37120 37127 37292
1 1-1/8 4 1 .190 37121 37128 37293
1 1-1/8 4 1 .250 37122 37129 37294
1 1-1/2 4 1 .030 37215 37219 37131 37138 37296
1 1-1/2 4 1 .060 37216 37220 37132 37139 37297
1 1-1/2 4 1 .090 37133 37140 37298
1 1-1/2 4 1 .120 37217 37221 37134 37141 37299
1 1-1/2 4 1 .190 37135 37142 37300
1 1-1/2 4 1 .250 37136 37143 37301
1 2 4-1/2 1 .030 38617 37145 37152 37303
1 2 4-1/2 1 .060 37146 37153 37304
1 2 4-1/2 1 .090 37147 37154 37305
1 2 4-1/2 1 .120 37148 37155 37306
1 2 4-1/2 1 .190 37149 37156 37307
1 2 4-1/2 1 .250 37150 37157 37308
TOLERANCES (inch)
DIAMETER D1D2
1/8 - 1/4 +0.0000 / –0.0012 h6
> 1/4 - 3/8 +0.0000 / –0.0016 h6
> 3/8 - 1 +0.0000 / –0.0020 h6
CORNER RADIUS TOLERANCES (inch)
R = +0.0000 / –0.0020
Corner
Straight
Weldon Flat
Right Spiral
Stub and
Regular
Flute Spacing
Unequal
POS
Positive
Rake Angle
Internal
Coolant
External
Coolant
5
Flutes
2
D
1
D
L1
L2
37°
R
2
D
1
D
L1
L2
37°
R
10 www.kyocera-sgstool.com
Series Z5MCR
|
Metric
TOLERANCES (mm)
DIAMETER D1D2
6 +0,000 / –0,030 h6
> 6 - 10 +0,000 / –0,040 h6
> 10 - 25 +0,000 / –0,050 h6
CORNER RADIUS TOLERANCES (mm)
R = +0,000 / –0,050
Cutting
Diameter
D1
Length
of Cut
L2
Overall
Length
L1
Shank
Diameter
D2
Corner
Radius
R
Ti-Namite-A
(TA)
EDP No.
Ti-Namite-A
(TA)
EDP No.
w/Flat
Ti-Namite-A
(TA)
EDP No.
w/Internal
Coolant
Ti-Namite-M
(TM)
EDP No.
Ti-Namite-M
(TM)
EDP No.
w/ Flat
Ti-Namite-M
(TM)
EDP No.
w/Internal
Coolant
6,0 9,0 54,0 6,0 0,5 – – – 47000 – –
6,0 13,0 57,0 6,0 0,3 – – – 47001 – –
6,0 13,0 57,0 6,0 0,5 47120 – 47002 –
6,0 13,0 57,0 6,0 1,0 – – – 47003 – –
6,0 13,0 57,0 6,0 1,5 48003 – – 47004 –
8,0 11,0 58,0 8,0 0,5 – – – 47005 – –
8,0 18,0 63,0 8,0 0,5 47121 – 47006 –
8,0 18,0 63,0 8,0 1,0 47122 – 47007 –
8,0 18,0 63,0 8,0 1,5 – – – 47008 – –
8,0 18,0 63,0 8,0 2,0 – – – 47009 – –
10,0 13,0 66,0 10,0 1,0 – – – 47010 – –
10,0 22,0 72,0 10,0 0,5 47123 47011
10,0 22,0 72,0 10,0 1,0 47124 47012
10,0 22,0 72,0 10,0 1,5 – – – 47013 – –
10,0 22,0 72,0 10,0 2,0 – – – 47014 – –
10,0 22,0 72,0 10,0 2,5 – – – 47015 – –
12,0 15,0 73,0 12,0 1,0 47016 47024
12,0 26,0 83,0 12,0 0,5 47125 47128 47160 47017 47025 47161
12,0 26,0 83,0 12,0 0,76 47126 47129 47162 47018 47026 47163
12,0 26,0 83,0 12,0 1,0 47127 47130 47164 47019 47027 47165
12,0 26,0 83,0 12,0 1,5 48012 47166 47020 47028 47167
12,0 26,0 83,0 12,0 2,0 47168 47021 47029 47169
12,0 26,0 83,0 12,0 2,5 47170 47022 47030 47171
12,0 26,0 83,0 12,0 3,0 47172 47023 47031 47173
(continued on next page)
Corner
Straight
Weldon Flat
Right Spiral
Stub and
Regular
Flute Spacing
Unequal
POS
Positive
Rake Angle
Internal
Coolant
External
Coolant
5
Flutes
New Expanded Tools
2
D
1
D
L1
L2
37°
R
2
D
1
D
L1
L2
37°
R
11www.kyocera-sgstool.com
Series Z5MCR
|
Metric
TOLERANCES (mm)
DIAMETER D1D2
6 +0,000 / –0,030 h6
> 6 - 10 +0,000 / –0,040 h6
> 10 - 25 +0,000 / –0,050 h6
CORNER RADIUS TOLERANCES (mm)
R = +0,000 / –0,050
Cutting
Diameter
D1
Length
of Cut
L2
Overall
Length
L1
Shank
Diameter
D2
Corner
Radius
R
Ti-Namite-A
(TA)
EDP No.
Ti-Namite-A
(TA)
EDP No.
w/Flat
Ti-Namite-A
(TA)
EDP No.
w/Internal
Coolant
Ti-Namite-M
(TM)
EDP No.
Ti-Namite-M
(TM)
EDP No.
w/ Flat
Ti-Namite-M
(TM)
EDP No.
w/Internal
Coolant
16,0 19,0 82,0 16,0 1,0 47032 47039 47046
16,0 19,0 82,0 16,0 1,5 48070 –––
16,0 35,0 92,0 16,0 1,0 47131 47134 47033 47040 47047
16,0 35,0 92,0 16,0 1,5 47034 47041 47048
16,0 35,0 92,0 16,0 2,0 47132 47135 47035 47042 47049
16,0 35,0 92,0 16,0 2,5 47036 47043 47050
16,0 35,0 92,0 16,0 3,0 47133 47136 47037 47044 47051
16,0 35,0 92,0 16,0 4,0 47038 47045 47052
20,0 23,0 92,0 20,0 1,0 48020 47053 47061 47069
20,0 43,0 104,0 20,0 1,0 47137 47140 47054 47062 47070
20,0 43,0 104,0 20,0 1,5 47055 47063 47071
20,0 43,0 104,0 20,0 2,0 47138 47141 47056 47064 47072
20,0 43,0 104,0 20,0 2,5 47057 47065 47073
20,0 43,0 104,0 20,0 3,0 47139 47142 47058 47066 47074
20,0 43,0 104,0 20,0 4,0 47059 47067 47075
20,0 43,0 104,0 20,0 5,0 47060 47068 47076
25,0 28,0 100,0 25,0 1,0 47077 47084 47091
25,0 53,0 121,0 25,0 1,0 47143 47146 47078 47085 47092
25,0 53,0 121,0 25,0 2,0 47144 47147 47079 47086 47093
25,0 53,0 121,0 25,0 2,5 47080 47087 47094
25,0 53,0 121,0 25,0 3,0 47145 47148 47081 47088 47095
25,0 53,0 121,0 25,0 4,0 47082 47089 47096
25,0 53,0 121,0 25,0 5,0 47083 47090 47097
Corner
Straight
Weldon Flat
Right Spiral
Stub and
Regular
Flute Spacing
Unequal
POS
Positive
Rake Angle
Internal
Coolant
External
Coolant
5
Flutes
2
D
1
D
L1
L2
37°
R
2
D
1
D
L1
L2
37°
R
www.kyocera-sgstool.com12
Z-Carb HPR
|
Speed & Feed Recommendations
Series
Z5, Z5CR
Fractional Hardness
Ap
Ae Ae
Vc
(sfm)
Diameter (D1)
(inch)
Ae x D1Ap x D11/8 1/4 3/8 1/2 5/8 3/4 1
P
CARBON STEELS
1018, 1040, 1080, 1090,
10L50, 1140, 1212,
12L15, 1525, 1536
≤ 275 Bhn
or
≤ 28 HRc
Profile
≤ 0.5 ≤ 1.5
555 RPM 16961 8480 5654 4240 3392 2827 2120
(444-666) Fz 0.00046 0.0012 0.0023 0.0031 0.0034 0.0037 0.0043
Feed (ipm) 39.0 50.9 65.0 65.7 57.7 52.3 45.6
Slot
1 ≤ 1
440 RPM 13446 6723 4482 3362 2689 2241 1681
(352-528) Fz 0.00046 0.0012 0.0023 0.0031 0.0034 0.0037 0.0043
Feed (ipm) 30.9 40.3 51.5 52.1 45.7 41.5 36.1
ALLOY STEELS
4140, 4150, 4320, 5120,
5150, 8630, 86L20,
50100
≤ 375 Bhn
or
≤ 40 HRc
Profile
≤ 0.5 ≤ 1.5
315 RPM 9626 4813 3209 2407 1925 1604 1203
(252-378) Fz 0.00034 0.0009 0.0017 0.0023 0.0026 0.0028 0.0032
Feed (ipm) 16.4 21.7 27.3 27.7 25.0 22.5 19.3
Slot
1 ≤ 1
250 RPM 7640 3820 2547 1910 1528 1273 955
(200-300) Fz 0.00034 0.0009 0.0017 0.0023 0.0026 0.0028 0.0032
Feed (ipm) 13.0 17.2 21.6 22.0 19.9 17.8 15.3
H
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 375 Bhn
or
≤ 40 HRc
Profile
≤ 0.5 ≤ 1.5
185 RPM 5654 2827 1885 1413 1131 942 707
(148-222) Fz 0.00028 0.0007 0.0014 0.0018 0.0020 0.0022 0.0026
Feed (ipm) 7.9 9.9 13.2 12.7 11.3 10.4 9.2
Slot
1 ≤ 1
145 RPM 4431 2216 1477 1108 886 739 554
(116-174) Fz 0.00028 0.0007 0.0014 0.0018 0.0020 0.0022 0.0026
Feed (ipm) 6.2 7.8 10.3 10.0 8.9 8.1 7.2
K
CAST IRONS
(LOW & MEDIUM
ALLOY)
Gray, Malleable,
Ductile
≤ 220 Bhn
or
≤ 19 HRc
Profile
≤ 0.5 ≤ 1.5
445 RPM 13599 6800 4533 3400 2720 2267 1700
(356-534) Fz 0.00042 0.0011 0.0021 0.0028 0.0031 0.0034 0.0039
Feed (ipm) 28.6 37.4 47.6 47.6 42.2 38.5 33.1
Slot
1 ≤ 1
355 RPM 10849 5424 3616 2712 2170 1808 1356
(284-426) Fz 0.00042 0.0011 0.0021 0.0028 0.0031 0.0034 0.0039
Feed (ipm) 22.8 29.8 38.0 38.0 33.6 30.7 26.4
CAST IRONS
(HIGH ALLOY)
Gray, Malleable,
Ductile
≤ 260 Bhn
or
≤ 26 HRc
Profile
≤ 0.5 ≤ 1.5
340 RPM 10390 5195 3463 2598 2078 1732 1299
(272-408) Fz 0.00031 0.0008 0.0016 0.0021 0.0023 0.0025 0.0029
Feed (ipm) 16.1 21.8 27.7 27.3 23.9 21.6 18.8
Slot
1 ≤ 1
270 RPM 8251 4126 2750 2063 1650 1375 1031
(216-324) Fz 0.00031 0.0008 0.0016 0.0021 0.0023 0.0025 0.0029
Feed (ipm) 12.8 17.3 22.0 21.7 19.0 17.2 15.0
M
STAINLESS STEELS
(FREE MACHINING)
303, 416, 420F, 430F,
440F
≤ 275 Bhn
or
≤ 28 HRc
Profile
≤ 0.5 ≤ 1.5
490 RPM 14974 7487 4991 3744 2995 2496 1872
(392-588) Fz 0.00034 0.0009 0.0017 0.0023 0.0026 0.0028 0.0032
Feed (ipm) 25.5 33.7 42.4 43.1 38.9 34.9 29.9
Slot
1 ≤ 1
390 RPM 11918 5959 3973 2980 2384 1986 1490
(312-468) Fz 0.00034 0.0009 0.0017 0.0023 0.0026 0.0028 0.0032
Feed (ipm) 20.3 26.8 33.8 34.3 31.0 27.8 23.8
STAINLESS STEELS
(DIFFICULT)
304, 304L, 316, 316L
≤ 275 Bhn
or
≤ 28 HRc
Profile
≤ 0.5 ≤ 1.5
340 RPM 10390 5195 3463 2598 2078 1732 1299
(272-408) Fz 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025
Feed (ipm) 14.0 18.2 24.2 23.4 20.8 19.0 16.2
Slot
1 ≤ 1
270 RPM 8251 4126 2750 2063 1650 1375 1031
(216-324) Fz 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025
Feed (ipm) 11.1 14.4 19.3 18.6 16.5 15.1 12.9
STAINLESS STEELS
(PH)
13-8 PH, 15-5PH,
17-4 PH, CUSTOM 450
≤ 325 Bhn
or
≤ 35 HRc
Profile
≤ 0.5 ≤ 1.5
310 RPM 9474 4737 3158 2368 1895 1579 1184
(248-372) Fz 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025
Feed (ipm) 12.8 16.6 22.1 21.3 18.9 17.4 14.8
Slot
1 ≤ 1
250 RPM 7640 3820 2547 1910 1528 1273 955
(200-300) Fz 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025
Feed (ipm) 10.3 13.4 17.8 17.2 15.3 14.0 11.9
continued on next page
www.kyocera-sgstool.com 13
Z-Carb HPR
|
Speed & Feed Recommendations
TOOLWIZARD 2.1
www.sgstoolwizard.com
®
Series
Z5, Z5CR
Fractional Hardness
Ap
Ae Ae
Vc
(sfm)
Diameter (D1)
(inch)
Ae x D1Ap x D11/8 1/4 3/8 1/2 5/8 3/4 1
S
SUPER ALLOYS
(NICKEL , COBALT,
IRON BASE)
Inconel 601, 617, 625,
Incoloy, Monel 400
≤ 300 Bhn
or
≤ 32 HRc
Profile
≤ 0.5 ≤ 1.5
80 RPM 2445 1222 815 611 489 407 306
(64-96) Fz 0.00025 0.00068 0.00128 0.00170 0.00187 0.00204 0.00238
Feed (ipm) 3.1 4.2 5.2 5.2 4.6 4.2 3.6
Slot
1 ≤ 1
65 RPM 1986 993 662 497 397 331 248
(52-78) Fz 0.00025 0.00068 0.00128 0.00170 0.00187 0.00204 0.00238
Feed (ipm) 2.5 3.4 4.2 4.2 3.7 3.4 3.0
SUPER ALLOYS
(NICKEL, COBALT,
IRON BASE)
Inconel 718, X-750,
Incoloy, Waspaloy,
Hastelloy, Rene
≤ 400 Bhn
or
≤ 43 HRc
Profile
≤ 0.5 ≤ 1.5
62 RPM 1895 947 632 474 379 316 237
(50-74) Fz 0.00018 0.00048 0.00090 0.00120 0.00130 0.00140 0.00170
Feed (ipm) 1.7 2.3 2.8 2.8 2.5 2.2 2.0
Slot
1 ≤ 1
50 RPM 1528 764 509 382 306 255 191
(40-60) Fz 0.00018 0.00048 0.00090 0.00120 0.00130 0.00140 0.00170
Feed (ipm) 1.4 1.8 2.3 2.3 2.0 1.8 1.6
TITANIUM ALLOYS
Pure Ttanium, Ti6Al4V,
Ti6Al2Sn4Zr2Mo,
Ti4Al4Mo2Sn0.5Si
≤ 350 Bhn
or
≤ 38 HRc
Profile
≤ 0.5 ≤ 1.5
215 RPM 6570 3285 2190 1643 1314 1095 821
(172-258) Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
Feed (ipm) 9.9 13.1 16.4 16.4 14.5 13.1 11.5
Slot
1 ≤ 1
170 RPM 5195 2598 1732 1299 1039 866 649
(136-204) Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
Feed (ipm) 7.8 10.4 13.0 13.0 11.4 10.4 9.1
TITANIUM ALLOYS
(DIFFICULT)
Ti10Al2Fe3Al,
Ti5Al5V5Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn,
Ti15V3 Cr3Sn3Al
≤ 440 Bhn
or
≤ 47 HRc
Profile
≤ 0.5 ≤ 1.5
75 RPM 2292 1146 764 573 458 382 287
(60-90) Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
Feed (ipm) 3.4 4.6 5.7 5.7 5.0 4.6 4.0
Slot
1 ≤ 1
60 RPM 1834 917 611 458 367 306 229
(48-72) Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
Feed (ipm) 2.8 3.7 4.6 4.6 4.0 3.7 3.2
Note:
•  Bhn (Brinell) HRc (Rockwell C)
•  rpm = Vc x 3.82 / D1
•  ipm = Fz x 5 x rpm
•  ramp at 5 degrees or less, using slotting speed and feed rates (do not plunge)
•  reduce speed and feed for materials harder than listed
•  reduce feed and Ae when finish milling (.02 x D1 maximum)
•  refer to the KYOCERA SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com)
www.kyocera-sgstool.com14
Z-Carb HPR
|
Speed & Feed Recommendations
Series
Z5MCR
Metric Hardness
Ap
Ae Ae
Vc
(m/min)
Diameter (D1)
(mm)
Ae x D1Ap x D16 8 10 12 16 20 25
P
CARBON STEELS
1018, 1040, 1080, 1090,
10L50, 1140, 1212,
12L15, 1525, 1536
≤ 275 Bhn
or
≤ 28 HRc
Profile
≤ 0.5 ≤ 1.5
169 RPM 8967 6725 5380 4484 3363 2690 2152
(135-203) Fz 0.029 0.049 0.061 0.074 0.087 0.099 0.108
Feed (mm/min) 1291 1650 1650 1668 1463 1327 1157
Slot
1 ≤ 1
134 RPM 7109 5332 4265 3555 2666 2133 1706
(107-161) Fz 0.029 0.049 0.061 0.074 0.087 0.099 0.108
Feed (mm/min) 1024 1308 1308 1322 1160 1052 917
ALLOY STEELS
4140, 4150, 4320, 5120,
5150, 8630, 86L20,
50100
≤ 375 Bhn
or
≤ 40 HRc
Profile
≤ 0.5 ≤ 1.5
96 RPM 5089 3817 3054 2545 1909 1527 1221
(77-115) Fz 0.022 0.036 0.045 0.055 0.067 0.075 0.080
Feed (mm/min) 550 692 692 702 635 570 489
Slot
1 ≤ 1
76 RPM 4039 3029 2424 2020 1515 1212 969
(61-91) Fz 0.022 0.036 0.045 0.055 0.067 0.075 0.080
Feed (mm/min) 436 549 549 557 504 452 388
H
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 375 Bhn
or
≤ 40 HRc
Profile
≤ 0.5 ≤ 1.5
56 RPM 2989 2242 1793 1495 1121 897 717
(45-68) Fz 0.017 0.030 0.037 0.043 0.051 0.059 0.065
Feed (mm/min) 251 335 335 323 287 263 233
Slot
1 ≤ 1
44 RPM 2343 1757 1406 1171 879 703 562
(35-53) Fz 0.017 0.030 0.037 0.043 0.051 0.059 0.065
Feed (mm/min) 197 262 262 253 225 206 183
K
CAST IRONS
(LOW & MEDIUM
ALLOY)
Gray, Malleable,
Ductile
≤ 220 Bhn
or
≤ 19 HRc
Profile
≤ 0.5 ≤ 1.5
136 RPM 7190 5392 4314 3595 2696 2157 1726
(109-163) Fz 0.026 0.045 0.056 0.067 0.079 0.091 0.098
Feed (mm/min) 949 1208 1208 1208 1070 978 841
Slot
1 ≤ 1
108 RPM 5736 4302 3441 2868 2151 1721 1377
(87-130) Fz 0.026 0.045 0.056 0.067 0.079 0.091 0.098
Feed (mm/min) 757 964 964 964 853 780 671
CAST IRONS
(HIGH ALLOY)
Gray, Malleable,
Ductile
≤ 260 Bhn
or
≤ 26 HRc
Profile
≤ 0.5 ≤ 1.5
104 RPM 5493 4120 3296 2747 2060 1648 1318
(83-124) Fz 0.020 0.034 0.043 0.050 0.059 0.067 0.073
Feed (mm/min) 554 703 703 692 606 549 478
Slot
1 ≤ 1
82 RPM 4362 3272 2617 2181 1636 1309 1047
(66-99) Fz 0.020 0.034 0.043 0.050 0.059 0.067 0.073
Feed (mm/min) 440 558 558 550 482 436 380
M
STAINLESS STEELS
(FREE MACHINING)
303, 416, 420F, 430F,
440F
≤ 275 Bhn
or
≤ 28 HRc
Profile
≤ 0.5 ≤ 1.5
149 RPM 7917 5938 4750 3958 2969 2375 1900
(119-179) Fz 0.022 0.036 0.045 0.055 0.067 0.075 0.080
Feed (mm/min) 855 1077 1077 1092 988 887 760
Slot
1 ≤ 1
119 RPM 6301 4726 3781 3151 2363 1890 1512
(95-143) Fz 0.022 0.036 0.045 0.055 0.067 0.075 0.080
Feed (mm/min) 680 857 857 869 786 706 605
STAINLESS STEELS
(DIFFICULT)
304, 304L, 316, 316L
≤ 275 Bhn
or
≤ 28 HRc
Profile
≤ 0.5 ≤ 1.5
104 RPM 5493 4120 3296 2747 2060 1648 1318
(83-124) Fz 0.017 0.030 0.037 0.043 0.051 0.059 0.063
Feed (mm/min) 461 615 615 593 527 483 412
Slot
1 ≤ 1
82 RPM 4362 3272 2617 2181 1636 1309 1047
(66-99) Fz 0.017 0.030 0.037 0.043 0.051 0.059 0.063
Feed (mm/min) 366 489 489 471 419 384 327
STAINLESS STEELS
(PH)
13-8 PH, 15-5PH,
17-4 PH, CUSTOM 450
≤ 325 Bhn
or
≤ 35 HRc
Profile
≤ 0.5 ≤ 1.5
94 RPM 5009 3756 3005 2504 1878 1503 1202
(76-113) Fz 0.017 0.030 0.037 0.043 0.051 0.059 0.063
Feed (mm/min) 421 561 561 541 481 441 376
Slot
1 ≤ 1
76 RPM 4039 3029 2424 2020 1515 1212 969
(61-91) Fz 0.017 0.030 0.037 0.043 0.051 0.059 0.063
Feed (mm/min) 339 452 452 436 388 355 303
continued on next page
www.kyocera-sgstool.com 15
Z-Carb HPR
|
Speed & Feed Recommendations
TOOLWIZARD 2.1
www.sgstoolwizard.com
®
Series
Z5MCR
Metric Hardness
Ap
Ae Ae
Vc
(m/min)
Diameter (D1)
(mm)
Ae x D1Ap x D16 8 10 12 16 20 25
S
SUPER ALLOYS
(NICKEL , COBALT,
IRON BASE)
Inconel 601, 617, 625,
Incoloy, Monel 400
≤ 300 Bhn
or
≤ 32 HRc
Profile
≤ 0.5 ≤ 1.5
24 RPM 1293 969 776 646 485 388 310
(20-29) Fz 0.0160 0.0272 0.0340 0.0409 0.0478 0.0531 0.0599
Feed (mm/min) 103 132 132 132 116 103 93
Slot
1 ≤ 1
20 RPM 1050 788 630 525 394 315 252
(16-24) Fz 0.0160 0.0272 0.0340 0.0409 0.0478 0.0531 0.0599
Feed (mm/min) 84 107 107 107 94 84 75
SUPER ALLOYS
(NICKEL, COBALT,
IRON BASE)
Inconel 718, X-750,
Incoloy, Waspaloy,
Hastelloy, Rene
≤ 400 Bhn
or
≤ 43 HRc
Profile
≤ 0.5 ≤ 1.5
19 RPM 1002 751 601 501 376 301 240
(15-23) Fz 0.0112 0.0192 0.0239 0.0284 0.0333 0.0371 0.0420
Feed (mm/min) 56 72 72 71 63 56 50
Slot
1 ≤ 1
15 RPM 808 606 485 404 303 242 194
(12-18) Fz 0.0112 0.0192 0.0239 0.0284 0.0333 0.0371 0.0420
Feed (mm/min) 45 58 58 57 50 45 41
TITANIUM ALLOYS
Pure Ttanium, Ti6Al4V,
Ti6Al2Sn4Zr2Mo,
Ti4Al4Mo2Sn0.5Si
≤ 350 Bhn
or
≤ 38 HRc
Profile
≤ 0.5 ≤ 1.5
66 RPM 3474 2605 2084 1737 1303 1042 834
(52-79) Fz 0.019 0.032 0.040 0.048 0.056 0.064 0.070
Feed (mm/min) 333 417 417 417 367 333 292
Slot
1 ≤ 1
52 RPM 2747 2060 1648 1373 1030 824 659
(41-62) Fz 0.019 0.032 0.040 0.048 0.056 0.064 0.070
Feed (mm/min) 264 330 330 330 290 264 231
TITANIUM ALLOYS
(DIFFICULT)
Ti10Al2Fe3Al,
Ti5Al5V5Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn,
Ti15V3 Cr3Sn3Al
≤ 440 Bhn
or
≤ 47 HRc
Profile
≤ 0.5 ≤ 1.5
23 RPM 1212 909 727 606 454 364 291
(18-27) Fz 0.019 0.032 0.040 0.048 0.056 0.064 0.071
Feed (mm/min) 116 145 145 145 128 116 103
Slot
1 ≤ 1
18 RPM 969 727 582 485 364 291 233
(15-22) Fz 0.019 0.032 0.040 0.048 0.056 0.064 0.071
Feed (mm/min) 93 116 116 116 102 93 83
Note:
•  Bhn (Brinell) HRc (Rockwell C)
•  rpm = (Vc x 1000) / (D1 x 3.14)
•  mm/min = Fz x 5 x rpm
•  ramp at 5 degrees or less, using slotting speed and feed rates (do not plunge)
•  reduce speed and feed for materials harder than listed
•  reduce feed and Ae when finish milling (.02 x D1 maximum)
•  refer to the KYOCERA SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com)
KSPT PRODUCTS ARE DISTRIBUTED BY:
EDP 00066 Rev 0118
KYOCERA SGS Precision Tools
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