Каталог SGS фрезы с переменным углом спирали Z-carb

VALUE AT THE SPINDLE

High Performance

Solid Carbide Tools

ISO 9001 Certified Company

New Expanded Offering

ADVANCED PATENTED DESIGN

DELIVERS ADVANCED PRODUCTIVITY

With conventional end mills, the cutting teeth entering and exiting the material creates a natural

rhythm that results in damaging harmonics. Harmonics produce a frequency that resonates

through the entire tool, resulting in one of the most damaging forms of cutter wear known as

chatter. Chatter degrades the quality of your finish. It also creates tool pressure which has a neg-

ative effect on tool life. If you use conventional long reach tools, your chatter problem is further

compounded by deflection, which limits your maximum speeds and cutting depths. Until now,

your only choice was to adjust your operating parameters to account for the limitations of your

conventional end mill.

WITH ITS PATENTED, ONE-OF-A-KIND GEOMETRY, THE Z-CARB-AP

OFFERS THREE STAGES OF CHATTER SUPPRESSION, RESULTING IN

THE QUIETEST, MOST STABLE MILLING EXPERIENCE AVAILABLE.

THREE STAGES OF

CHATTER SUPPRESSION

2

3

1

The rake angle is the main factor that determines the size and shape of the

chip, as well as the pressure and temperature of the cutting zone. By incor-

porating the SGS Patented Variable Rake Geometry, the Z-Carb-AP can alter

and control the cutting dynamic like no other tool available, which takes

chatter suppression to a whole new level of advanced productivity.

The patented unequal helix design aids in eliminating the damaging harmon-

ics that occur during typical machining by changing the angle at which each

cutting edge enters and exits the material during the milling process.

Unequal flute spacing helps to disrupt the rhythmic pattern created by the

cutting edge of typical end mills, which helps to suppress the development

of damaging harmonics.

LONG REACH DESIGNS

• Cut deeper and faster in long reach applications

ENHANCED CORNER GEOMETRY

WITH TIGHT TOLERANCE CORNER RADIUS

• Improved accuracy

• Improved shearing capabilities

• Reduces tool pressure

UNEQUAL HELIX DESIGN

• Eliminates harmful harmonics unequal flute spacing

• Suppresses chatter

PATENTED VARIABLE RAKE ANGLE

• Controls cutting zone temperature

• Produces ideal chip shape and size

• New Expanded tools

• Now also available with HAIMER SAFE-LOCK

option on select diameters

ADVANCED PATENTED DESIGN

DELIVERS ADVANCED PRODUCTIVITY

With conventional end mills, the cutting teeth entering and exiting the material creates a natural

rhythm that results in damaging harmonics. Harmonics produce a frequency that resonates

through the entire tool, resulting in one of the most damaging forms of cutter wear known as

chatter. Chatter degrades the quality of your finish. It also creates tool pressure which has a neg-

ative effect on tool life. If you use conventional long reach tools, your chatter problem is further

compounded by deflection, which limits your maximum speeds and cutting depths. Until now,

your only choice was to adjust your operating parameters to account for the limitations of your

conventional end mill.

WITH ITS PATENTED, ONE-OF-A-KIND GEOMETRY, THE Z-CARB-AP

OFFERS THREE STAGES OF CHATTER SUPPRESSION, RESULTING IN

THE QUIETEST, MOST STABLE MILLING EXPERIENCE AVAILABLE.

THREE STAGES OF

CHATTER SUPPRESSION

2

3

1

The rake angle is the main factor that determines the size and shape of the

chip, as well as the pressure and temperature of the cutting zone. By incor-

porating the SGS Patented Variable Rake Geometry, the Z-Carb-AP can alter

and control the cutting dynamic like no other tool available, which takes

chatter suppression to a whole new level of advanced productivity.

The patented unequal helix design aids in eliminating the damaging harmon-

ics that occur during typical machining by changing the angle at which each

cutting edge enters and exits the material during the milling process.

Unequal flute spacing helps to disrupt the rhythmic pattern created by the

cutting edge of typical end mills, which helps to suppress the development

of damaging harmonics.

LONG REACH DESIGNS

• Cut deeper and faster in long reach applications

ENHANCED CORNER GEOMETRY

WITH TIGHT TOLERANCE CORNER RADIUS

• Improved accuracy

• Improved shearing capabilities

• Reduces tool pressure

UNEQUAL HELIX DESIGN

• Eliminates harmful harmonics unequal flute spacing

• Suppresses chatter

PATENTED VARIABLE RAKE ANGLE

• Controls cutting zone temperature

• Produces ideal chip shape and size

• New Expanded tools

• Now also available with HAIMER SAFE-LOCK

option on select diameters

Inconel 718 / 20 HRcEDGE WEAR

Ti-NAMITE-X

AlTiN

H13 / 49 HRcEDGE WEAR

Ti-NAMITE-X

AlTiN

Quotes and figures

from end users using

Z-Carb AP tools in

their shops and

getting real results,

with real savings.

The Z-Carb AP tool saved

an end user almost 74%,

taking a cost per part

from $1,073 to $281!

They’ve exceeded so well…

I’m getting insane results here.

THEY HAVEN’T FAILED ME.

I know you needed results for the

quarter, but I can’t give you exact

data until this thing dies.

It isn’t getting any better…

with straight endmilling.

That is why I recommend you all around town.

TEST DATA PROVES:

• Ti-NAMITE-X reduces edge wear by up to:

» 58% in Inconel

» 64% in Tool Steel

» 66% in Alloy Steel

• Z-Carb-AP reduces chatter by up to 68%

compared to conventional end mills

• Z-Carb-AP experiences up to 70% less tool

wear compared to conventional end mills

• Z-Carb-AP produces up to 321% smoother

surface finish than conventional end mills

AlTiN Ti-NAMITE-X Ti-NAMITE-X Advantages over AlTiN

Hardness (HV) 2549 HV 3059 HV Increased hardness offers better resistance to abrasion

wear and improved coating strength.

Adhesion 70 N 130 N Good adhesion is critical to optimum performance; the

level of measured adhesion has been proven to have a

direct relationship to overall tool life. With a denser more

uniform coating structure Ti-NAMITE-X improves the ability

for the coating to perform at higher temperatures due

to an increased oxidation stability.

Young’s 460 GPa 368 Gpa Increased toughness in the coating improves the

Modulus of performance in applications that encounter a high

Elasticity level of mechanical stress such as milling.

Inconel 718 / 20 HRcEDGE WEAR

Ti-NAMITE-X

AlTiN

H13 / 49 HRcEDGE WEAR

Ti-NAMITE-X

AlTiN

Quotes and figures

from end users using

Z-Carb AP tools in

their shops and

getting real results,

with real savings.

The Z-Carb AP tool saved

an end user almost 74%,

taking a cost per part

from $1,073 to $281!

They’ve exceeded so well…

I’m getting insane results here.

THEY HAVEN’T FAILED ME.

I know you needed results for the

quarter, but I can’t give you exact

data until this thing dies.

It isn’t getting any better…

with straight endmilling.

That is why I recommend you all around town.

TEST DATA PROVES:

• Ti-NAMITE-X reduces edge wear by up to:

» 58% in Inconel

» 64% in Tool Steel

» 66% in Alloy Steel

• Z-Carb-AP reduces chatter by up to 68%

compared to conventional end mills

• Z-Carb-AP experiences up to 70% less tool

wear compared to conventional end mills

• Z-Carb-AP produces up to 321% smoother

surface finish than conventional end mills

AlTiN Ti-NAMITE-X Ti-NAMITE-X Advantages over AlTiN

Hardness (HV) 2549 HV 3059 HV Increased hardness offers better resistance to abrasion

wear and improved coating strength.

Adhesion 70 N 130 N Good adhesion is critical to optimum performance; the

level of measured adhesion has been proven to have a

direct relationship to overall tool life. With a denser more

uniform coating structure Ti-NAMITE-X improves the ability

for the coating to perform at higher temperatures due

to an increased oxidation stability.

Young’s 460 GPa 368 Gpa Increased toughness in the coating improves the

Modulus of performance in applications that encounter a high

Elasticity level of mechanical stress such as milling.

www.sgstool.com6

Series Z1PCR

|

Fractional

TOLERANCES (inch)

DIAMETER D1D2

< 1/8 +0.0005 / –0.0005 h6

1/8 - 1/4 +0.0000 / –0.0012 h6

> 1/4 - 3/8 +0.0000 / –0.0016 h6

> 3/8 - 1 +0.0000 / –0.0020 h6

CORNER RADIUS TOLERANCES (inch)

< 1/8 = +0.0000 / –0.0010

≥ 1/8 = +0.0000 / –0.0020

(continued on next page)

Cutting

Diameter

D1

Length

of Cut

L2

Overall

Length

L1

Shank

Diameter

D2

Corner

Radius

R

Ti-Namite-X

EDP No.

w/o Flat

Ti-Namite-X

EDP No.

w/ Flat

JetStream

EDP No.

1/64 1/32 1-1/2 1/8 .003 36874 – –

1/32 5/64 1-1/2 1/8 .005 36875 – –

3/64 7/64 1-1/2 1/8 .005 36876 – –

1/16 3/16 1-1/2 1/8 .005 36872 – –

5/64 3/16 1-1/2 1/8 .005 36877 – –

3/32 9/32 1-1/2 1/8 .010 36873 – –

7/64 3/8 1-1/2 1/8 .010 36878

1/8 3/8 1-1/2 1/8 .010 36370 – –

1/8 3/8 1-1/2 1/8 .015 36851 – –

3/16 7/16 23/16 .010 36371 – –

3/16 7/16 23/16 .015 36852 – –

3/16 7/16 23/16 .030 36722 – –

1/4 1/2 2-1/2 1/4 .010 36372 – –

1/4 1/2 2-1/2 1/4 .015 36723 – –

1/4 1/2 2-1/2 1/4 .020 36853 – –

1/4 1/2 2-1/2 1/4 .030 36373 – –

1/4 3/4 2- /12 1/4 .010 36599 – –

1/4 3/4 2- /12 1/4 .015 36600 – –

1/4 3/4 2- /12 1/4 .020 36854 – –

1/4 3/4 2- /12 1/4 .030 36601 – –

5/16 13/16 2-1/2 5/16 .015 36724 – –

5/16 13/16 2-1/2 5/16 .020 36855 – –

5/16 13/16 2-1/2 5/16 .030 36374 – –

3/8 7/8 2-1/2 3/8 .010 36375 36701 –

3/8 7/8 2-1/2 3/8 .015 36725 36736 –

3/8 7/8 2-1/2 3/8 .020 36856 36864 –

3/8 7/8 2-1/2 3/8 .030 36376 36702 –

3/8 7/8 2-1/2 3/8 .060 36727 36738 –

7/16 12-3/4 7/16 .020 36857 36865 –

1/2 1 3 1/2 .010 36378 36704 36804

1/2 1 3 1/2 .015 36729 36740 36810

1/2 1 3 1/2 .030 36858 36866 36805

1/2 1 3 1/2 .060 36380 36706 3 6 811

1/2 1 3 1/2 .090 36381 36707 36812

1/2 1 3 1/2 .125 36731 36742 36813

1/2 1-1/4 3-1/4 1/2 .010 36602 36603 –

Corner

Straight

Weldon Flat

HAIMER

Safe-Lock

Regular

Variable

Right Spiral

≠

Flute Spacing

Unequal

≠

Variable

Rake Angle

JetStream

Coolant Slots

4

Flutes

New Expanded Tools

Z-Carb-AP with JetStream

Z-Carb-AP

www.sgstool.com 7

Series Z1PCR

|

Fractional

TOLERANCES (inch)

DIAMETER D1D2

< 1/8 +0.0005 / –0.0005 h6

1/8 - 1/4 +0.0000 / –0.0012 h6

> 1/4 - 3/8 +0.0000 / –0.0016 h6

> 3/8 - 1 +0.0000 / –0.0020 h6

CORNER RADIUS TOLERANCES (inch)

< 1/8 = +0.0000 / –0.0010

≥ 1/8 = +0.0000 / –0.0020

Cutting

Diameter

D1

Length

of Cut

L2

Overall

Length

L1

Shank

Diameter

D2

Corner

Radius

R

Ti-Namite-X

EDP No.

w/o Flat

Ti-Namite-X

EDP No.

w/ Flat

JetStream

EDP No.

1/2 1-1/4 3-1/4 1/2 .015 36604 36605 –

1/2 1-1/4 3-1/4 1/2 .030 36859 36867 –

1/2 1-1/4 3-1/4 1/2 .060 36610 3 6 6 11 –

1/2 1-1/4 3-1/4 1/2 .090 36612 36613 –

1/2 1-1/4 3-1/4 1/2 .125 36614 36615 –

9/16 1-1/8 3-1/2 9/16 .030 36860 36868 36806

5/8 1-1/4 3-1/2 5/8 .030 36383 36709 36814

5/8 1-1/4 3-1/2 5/8 .040 36861 36869 36807

5/8 1-1/4 3-1/2 5/8 .060 36384 36710 36815

5/8 1-1/4 3-1/2 5/8 .090 36385 3 6711 36816

5/8 1-1/4 3-1/2 5/8 .125 36733 36744 36817

3/4 1-1/2 43/4 .030 36386 36712 36818

3/4 1-1/2 43/4 .040 36862 36870 36808

3/4 1-1/2 43/4 .060 36387 36713 36819

3/4 1-1/2 43/4 .090 36388 36714 36820

3/4 1-1/2 43/4 .125 36389 36715 36821

11-1/2 4 1 .030 36390 36716 36822

11-1/2 4 1 .040 36863 36871 36809

11-1/2 4 1 .060 36391 36717 36823

11-1/2 4 1 .090 36392 36718 36824

11-1/2 4 1 .125 36393 36719 36825

Corner

Straight

Weldon Flat

HAIMER

Safe-Lock

Regular

Variable

Right Spiral

≠

Flute Spacing

Unequal

≠

Variable

Rake Angle

JetStream

Coolant Slots

4

Flutes

Z-Carb-AP with JetStream

Z-Carb-AP

www.sgstool.com8

Series Z1MPCR

|

Metric

TOLERANCES (mm)

DIAMETER D1D2

< 3 +0,012 / –0,012 h6

3 - 6 +0,000 / –0,030 h6

> 6 - 10 +0,000 / –0,040 h6

> 10 - 25 +0,000 / –0,050 h6

CORNER RADIUS TOLERANCES (mm)

< 3 = +0,000 / –0,025

≥ 3 = +0,000 / –0,050

Cutting

Diameter

D1

Length

of Cut

L2

Overall

Length

L1

Shank

Diameter

D2

Corner

Radius

R

Ti-Namite-X

EDP No.

w/o Flat

Ti-Namite-X

EDP No.

w/ Flat

JetStream

EDP No.

1,0 3,0 57,0 6,0 0,1 46873 – –

1,5 4,5 57,0 6,0 0,1 46849 – –

2,0 6,0 57,0 6,0 0,2 46850 – –

2,5 7,0 57,0 6,0 0,2 46874 – –

3,0 8,0 57,0 6,0 0,3 46851 – –

3,0 8,0 57,0 6,0 0,5 46880 – –

4,0 11,0 57,0 6,0 0,3 46852 – –

4,0 11,0 57,0 6,0 0,5 46881 – –

5,0 6,0 57,0 13,0 0,3 46853 – –

6,0 13,0 57,0 6,0 0,25 46882 – –

6,0 13,0 57,0 6,0 0,5 46854 – –

6,0 13,0 57,0 6,0 1,0 46855 – –

6,0 13,0 57,0 6,0 1,5 46884 – –

8,0 19,0 63,0 8,0 0,5 46856 – –

8,0 19,0 63,0 8,0 1,0 46857 – –

8,0 19,0 63,0 8,0 1,5 46886 – –

8,0 19,0 63,0 8,0 2,0 46887 – –

10,0 22,0 72,0 10,0 0,5 46858 – –

10,0 22,0 72,0 10,0 1,0 46859 – –

10,0 22,0 72,0 10,0 1,5 46889 – –

10,0 22,0 72,0 10,0 2,0 46890 – –

10,0 22,0 72,0 10,0 2,5 46891 – –

12,0 26,0 83,0 12,0 0,5 46860 46909 –

12,0 26,0 83,0 12,0 0,75 46861 46910 –

12,0 26,0 83,0 12,0 1,0 46893 4 6 9 11 –

12,0 26,0 83,0 12,0 1,5 46894 46912 –

12,0 26,0 83,0 12,0 2,0 46895 46913 –

12,0 26,0 83,0 12,0 2,5 46896 46914 –

12,0 26,0 83,0 12,0 3,0 42718 46915 –

14,0 14,0 83,0 26,0 1,0 46862 46916 46494

16,0 32,0 92,0 16,0 1,0 46863 46917 46495

16,0 32,0 92,0 16,0 1,5 46898 46918 –

16,0 32,0 92,0 16,0 2,0 46899 46919 –

16,0 32,0 92,0 16,0 2,5 46900 46920 –

16,0 32,0 92,0 16,0 3,0 46864 46921 –

20,0 38,0 104,0 20,0 1,0 46865 46922 46497

20,0 38,0 104,0 20,0 1,5 46903 46923 –

20,0 38,0 104,0 20,0 2,0 46904 46924 –

20,0 38,0 104,0 20,0 2,5 46905 46925 –

20,0 38,0 104,0 20,0 3,0 42722 46926 –

25,0 38,0 104,0 25,0 1,0 46866 46927 46498

Corner

Straight

Weldon Flat

HAIMER

Safe-Lock

Regular

Variable

Right Spiral

≠

Flute Spacing

Unequal

≠

Variable

Rake Angle

JetStream

Coolant Slots

4

Flutes

New Expanded Tools

Z-Carb-AP with JetStream

Z-Carb-AP

www.sgstool.com 9

Series Z1PLC

|

Fractional

Cutting

Diameter

D1

Length

of Cut

L2

Overall

Length

L1

Shank

Diameter

D2

Reach

L3

Corner

Radius

R

Ti-Namite-X

EDP No.

1/4 1/2 2-1/2 1/4 1-1/8 .020 36447

1/4 1/2 3-1/2 1/4 1-5/8 .020 36448

1/4 1/2 41/4 1-1/4 .020 36450

1/4 1/2 41/4 2-1/8 .020 36449

5/16 13/16 35/16 1-3/8 .020 36453

5/16 13/16 45/16 1-5/8 .020 36452

5/16 13/16 45/16 2.020 36454

3/8 7/8 33/8 1-5/8 .020 36457

3/8 7/8 53/8 1-7/8 .030 36456

3/8 7/8 43/8 2-3/8 .020 36458

7/16 1 6 7/16 2.030 36460

1/2 1 4 1/2 2.030 36463

1/2 1 6 1/2 2-1/4 .030 36462

1/2 1 5 1/2 3.030 36464

9/16 1-1/8 69/16 2-1/2 .030 36466

5/8 1-1/4 55/8 2-1/2 .040 36468

5/8 1-1/4 65/8 3.040 36470

5/8 1-1/4 65/8 3-3/4 .040 36469

3/4 1-1/2 63/4 3-1/2 .040 36472

11-1/2 613.040 36475

11-1/2 614.040 36474

TOLERANCES (inch)

DIAMETER D1D2

1/4 +0.0000 / –0.0012 h6

> 1/4 - 3/8 +0.0000 / –0.0016 h6

> 3/8 - 1 +0.0000 / –0.0020 h6

CORNER RADIUS TOLERANCES (inch)

R = +0.0000 / –0.0020

Corner

Straight

HAIMER

Safe-Lock

Long Reach

Neck

Variable

Right Spiral

≠

Flute Spacing

Unequal

≠

Variable

Rake Angle

4

Flutes

New Expanded Tools

www.sgstool.com10

Series Z1MPLC

|

Metric

TOLERANCES (mm)

DIAMETER D1D2

6 +0,000 / –0,030 h6

> 6 - 10 +0,000 / –0,040 h6

> 10 - 20 +0,000 / –0,050 h6

CORNER RADIUS TOLERANCES (mm)

R = +0,000 / –0,050

Cutting

Diameter

D1

Length

of Cut

L2

Overall

Length

L1

Shank

Diameter

D2

Reach

L3

Corner

Radius

R

Ti-Namite-X

EDP No.

6,0 8,0 75,0 6,0 24,0 0,5 46821

8,0 10,0 75,0 8,0 32,0 1,0 46822

8,0 10,0 75,0 8,0 32,0 2,0 46823

10,0 12,0 100,0 10,0 40,0 1,0 46824

10,0 12,0 100,0 10,0 40,0 2,0 46825

12,0 15,0 100,0 12,0 48,0 1,0 46826

12,0 15,0 100,0 12,0 48,0 1,5 46827

12,0 15,0 100,0 12,0 48,0 2,0 46828

12,0 15,0 100,0 12,0 48,0 3,0 46829

16,0 20,0 115,0 16,0 65,0 1,0 46830

16,0 20,0 115,0 16,0 65,0 1,5 46831

16,0 20,0 115,0 16,0 65,0 2,0 46832

16,0 20,0 115,0 16,0 65,0 3,0 46833

16,0 20,0 115,0 16,0 65,0 4,0 46834

16,0 20,0 115,0 16,0 65,0 5,0 46835

20,0 24,0 140,0 20,0 80,0 1,0 46836

20,0 24,0 140,0 20,0 80,0 1,5 46837

20,0 24,0 140,0 20,0 80,0 2,0 46838

20,0 24,0 140,0 20,0 80,0 3,0 46839

20,0 24,0 140,0 20,0 80,0 4,0 46840

20,0 24,0 140,0 20,0 80,0 5,0 46841

Corner

Straight

HAIMER

Safe-Lock

Long Reach

Neck

Variable

Right Spiral

≠

Flute Spacing

Unequal

≠

Variable

Rake Angle

4

Flutes

www.sgstool.com 11

Series Z1PLB

|

Fractional

Cutting

Diameter

D1

Length

of Cut

L2

Overall

Length

L1

Shank

Diameter

D2

Reach

L3

Ti-Namite-X

EDP No.

1/4 1/2 41/4 1-1/4 36480

5/16 13/16 45/16 1-5/8 36482

3/8 7/8 53/8 1-7/8 36486

7/16 1 6 7/16 238490

1/2 1 6 1/2 2-1/4 38492

9/16 1-1/8 69/16 2-1/2 38496

5/8 1-1/4 65/8 336500

3/4 1-1/2 63/4 3-1/2 36502

11-1/2 61436504

Ball

Straight

HAIMER

Safe-Lock

Long Reach

Neck

Variable

Right Spiral

≠

Flute Spacing

Unequal

≠

Variable

Rake Angle

4

Flutes

TOLERANCES (inch)

DIAMETER D1D2

1/4 +0.0000 / –0.0012 h6

> 1/4 - 3/8 +0.0000 / –0.0016 h6

> 3/8 - 1 +0.0000 / –0.0020 h6

www.sgstool.com12

Z-Carb-AP

|

Speed & Feed Recommendations

Series

Z1PCR, Z1PLC,

Z1PLB

Fractional Hardness

Ap

Ae Ae

Vc

(SFM)

Diameter (D1)

(inch)

Ae x D1Ap x D11/64 1/8 1/4 3/8 1/2 5/8 3/4 1

P

CARBON STEELS

1018, 1040, 1080,

1090, 10L50, 1140,

1212, 12L15, 1525,

1536

≤ 275 Bhn

or

≤ 28 HRc

Profile

≤ 0.5 ≤ 1.5

555 RPM 135904 16961 8480 5654 4240 3392 2827 2120

(444-666) Fz 0.00005 0.00046 0.0012 0.0023 0.0031 0.0034 0.0037 0.0043

Feed (ipm) 27.2 31.2 40.7 52.0 52.6 46.1 41.8 36.5

Slot

1 ≤ 1

440 RPM 107744 13446 6723 4482 3362 2689 2241 1681

(352-528) Fz 0.00005 0.00046 0.0012 0.0023 0.0031 0.0034 0.0037 0.0043

Feed (ipm) 21.5 24.7 32.3 41.2 41.7 36.6 33.2 28.9

ALLOY STEELS

4140, 4150, 4320,

5120, 5150, 8630,

86L20, 50100

≤ 375 Bhn

or

≤ 40 HRc

Profile

≤ 0.5 ≤ 1.5

315 RPM 77135 9626 4813 3209 2407 1925 1604 1203

(252-378) Fz 0.00004 0.00034 0.0009 0.0017 0.0023 0.0026 0.0028 0.0032

Feed (ipm) 12.3 13.1 17.3 21.8 22.1 20.0 18.0 15.4

Slot

1 ≤ 1

250 RPM 61218 7640 3820 2547 1910 1528 1273 955

(200-300) Fz 0.00004 0.00034 0.0009 0.0017 0.0023 0.0026 0.0028 0.0032

Feed (ipm) 9.8 10.4 13.8 17.3 17.6 15.9 14.3 12.2

H

TOOL STEELS

A2, D2, H13, L2, M2,

P20, S7, T15, W2

≤ 375 Bhn

or

≤ 40 HRc

Profile

≤ 0.5 ≤ 1.5

185 RPM 45301 5654 2827 1885 1413 1131 942 707

(148-222) Fz 0.00003 0.00028 0.0007 0.0014 0.0018 0.0020 0.0022 0.0026

Feed (ipm) 5.4 6.3 7.9 10.6 10.2 9.0 8.3 7.3

Slot

1 ≤ 1

145 RPM 35506 4431 2216 1477 1108 886 739 554

(116-174) Fz 0.00003 0.00028 0.0007 0.0014 0.0018 0.0020 0.0022 0.0026

Feed (ipm) 4.3 5.0 6.2 8.3 8.0 7.1 6.5 5.8

K

CAST IRONS

(LOW & MEDIUM

ALLOY)

Gray, Malleable,

Ductile

≤ 220 Bhn

or

≤ 19 HRc

Profile

≤ 0.5 ≤ 1.5

445 RPM 108968 13599 6800 4533 3400 2720 2267 1700

(356-534) Fz 0.00005 0.00042 0.0011 0.0021 0.0028 0.0031 0.0034 0.0039

Feed (ipm) 21.8 22.8 29.9 38.1 38.1 33.7 30.8 26.5

Slot

1 ≤ 1

355 RPM 86929 10849 5424 3616 2712 2170 1808 1356

(284-426) Fz 0.00005 0.00042 0.0011 0.0021 0.0028 0.0031 0.0034 0.0039

Feed (ipm) 17.4 18.2 23.9 30.4 30.4 26.9 24.6 21.2

CAST IRONS

(HIGH ALLOY)

Gray, Malleable,

Ductile

≤ 260 Bhn

or

≤ 26 HRc

Profile

≤ 0.5 ≤ 1.5

340 RPM 83256 10390 5195 3463 2598 2078 1732 1299

(272-408) Fz 0.00004 0.00031 0.0008 0.0016 0.0021 0.0023 0.0025 0.0029

Feed (ipm) 13.3 12.9 17.5 22.2 21.8 19.1 17.3 15.1

Slot

1 ≤ 1

270 RPM 66115 8251 4126 2750 2063 1650 1375 1031

(216-324) Fz 0.00004 0.00031 0.0008 0.0016 0.0021 0.0023 0.0025 0.0029

Feed (ipm) 10.6 10.2 13.9 17.6 17.3 15.2 13.8 12.0

M

STAINLESS STEELS

(FREE MACHINING)

303, 416, 420F,

430F, 440F

≤ 275 Bhn

or

≤ 28 HRc

Profile

≤ 0.5 ≤ 1.5

490 RPM 119987 14974 7487 4991 3744 2995 2496 1872

(392-588) Fz 0.00004 0.00034 0.0009 0.0017 0.0023 0.0026 0.0028 0.0032

Feed (ipm) 19.2 20.4 27.0 33.9 34.4 31.1 28.0 24.0

Slot

1 ≤ 1

390 RPM 95500 11918 5959 3973 2980 2384 1986 1490

(312-468) Fz 0.00004 0.00034 0.0009 0.0017 0.0023 0.0026 0.0028 0.0032

Feed (ipm) 15.3 16.2 21.5 27.0 27.4 24.8 22.2 19.1

STAINLESS STEELS

(DIFFICULT)

304, 304L,316, 316L

≤ 275 Bhn

or

≤ 28 HRc

Profile

≤ 0.5 ≤ 1.5

340 RPM 83256 10390 5195 3463 2598 2078 1732 1299

(272-408) Fz 0.00003 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025

Feed (ipm) 10.0 11.2 14.5 19.4 18.7 16.6 15.2 13.0

Slot

1 ≤ 1

270 RPM 66115 8251 4126 2750 2063 1650 1375 1031

(216-324) Fz 0.00003 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025

Feed (ipm) 7.9 8.9 11.6 15.4 14.9 13.2 12.1 10.3

continued on next page

www.sgstool.com 13

Z-Carb-AP

|

Speed & Feed Recommendations

Tool Wizard

CALCULATE APPLICATION PARAMETERS

www.sgstool.com

Series

Z1PCR, Z1PLC,

Z1PLB

Fractional Hardness

Ap

Ae Ae

Vc

(SFM)

Diameter (D1)

(inch)

Ae x D1Ap x D11/64 1/8 1/4 3/8 1/2 5/8 3/4 1

M

STAINLESS STEELS

(PH)

13-8 PH, 15-5 PH,

17-4 PH, Custom 450

≤ 325 Bhn

or

≤ 35 HRc

Profile

≤ 0.5 ≤ 1.5

310 RPM 75910 9474 4737 3158 2368 1895 1579 1184

(248-372) Fz 0.00003 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025

Feed (ipm) 9.1 10.2 13.3 17.7 17.1 15.2 13.9 11.8

Slot

1 ≤ 1

250 RPM 61218 7640 3820 2547 1910 1528 1273 955

(200-300) Fz 0.00003 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025

Feed (ipm) 7.3 8.3 10.7 14.3 13.8 12.2 11.2 9.6

S

SUPER ALLOYS

(NICKEL, COBALT,

IRON BASE)

Inconel 601, 617, 625,

Incoloy, Monel 400

≤ 300 Bhn

or

≤ 32 HRc

Profile

≤ 0.5 ≤ 1.5

80 RPM 19590 2445 1222 815 611 489 407 306

(64-96) Fz 0.00003 0.00025 0.0007 0.0013 0.0017 0.0019 0.0020 0.0024

Feed (ipm) 2.4 2.4 3.3 4.2 4.2 3.7 3.3 2.9

Slot

1 ≤ 1

65 RPM 15917 1986 993 662 497 397 331 248

(52-78) Fz 0.00003 0.00025 0.0007 0.0013 0.0017 0.0019 0.0020 0.0024

Feed (ipm) 1.9 2.0 2.7 3.4 3.4 3.0 2.7 2.4

SUPER ALLOYS

(NICKEL, COBALT,

IRON BASE)

Inconel 718, X-750,

Incoloy, Waspaloy,

Hastelloy, Rene

≤ 400 Bhn

or

≤ 43 HRc

Profile

≤ 0.5 ≤ 1.5

62 RPM 15182 1895 947 632 474 379 316 237

(50-74) Fz 0.00002 0.00018 0.0005 0.0009 0.0012 0.0013 0.0014 0.0017

Feed (ipm) 1.2 1.4 1.8 2.3 2.3 2.0 1.8 1.6

Slot

1 ≤ 1

50 RPM 12244 1528 764 509 382 306 255 191

(40-60) Fz 0.00002 0.00018 0.0005 0.0009 0.0012 0.0013 0.0014 0.0017

Feed (ipm) 1.0 1.1 1.5 1.8 1.8 1.6 1.4 1.3

TITANIUM ALLOYS

Pure Ttanium,

Ti6Al4V,

Ti6Al2Sn4Zr2Mo,

Ti4Al4Mo2Sn0.5Si

≤ 350 Bhn

or

≤ 38 HRc

Profile

≤ 0.5 ≤ 1.5

215 RPM 52647 6570 3285 2190 1643 1314 1095 821

(172-258) Fz 0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028

Feed (ipm) 6.3 7.9 10.5 13.1 13.1 11.6 10.5 9.2

Slot

1 ≤ 1

170 RPM 41628 5195 2598 1732 1299 1039 866 649

(136-204) Fz 0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028

Feed (ipm) 5.0 6.2 8.3 10.4 10.4 9.1 8.3 7.3

TITANIUM ALLOYS

(DIFFICULT)

Ti10Al2Fe3Al,

Ti5Al5V5Mo3Cr,

Ti7Al4Mo,

Ti3Al8V6Cr4Zr4Mo,

Ti6Al6V6Sn, Ti15V3

Cr3Sn3Al

≤ 440 Bhn

or

≤ 47 HRc

Profile

≤ 0.5 ≤ 1.5

75 RPM 18365 2292 1146 764 573 458 382 287

(60-90) Fz 0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028

Feed (ipm) 2.2 2.8 3.7 4.6 4.6 4.0 3.7 3.2

Slot

1 ≤ 1

60 RPM 14692 1834 917 611 458 367 306 229

(48-72) Fz 0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028

Feed (ipm) 1.8 2.2 2.9 3.7 3.7 3.2 2.9 2.6

Bhn (Brinell) HRc (Rockwell C)

rpm = Vc x 3.82 / D1

ipm = Fz x 4 x rpm

maximum Slotting Ap for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .25 x D1

maximum Profile Ae for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .20 x D1

reduce speed and feed for materials harder than listed

reduce feed and Ae when finish milling (.02 x D1 maximum)

refer to the SGS Tool Wizard for complete technical information (www.sgstool.com)

www.sgstool.com14

Z-Carb-AP

|

Speed & Feed Recommendations

Series

Z1MPCR, Z1MPLC

Metric

Hardness

(Brinell)

Ap

Ae Ae

Vc

(m/min)

Diameter (D1)

(mm)

Ae x D1Ap x D1136810 12 16 20 25

P

CARBON STEELS

1018, 1040, 1080,

1090, 10L50, 1140,

1212, 12L15, 1525,

1536

≤ 275 Bhn

or

≤ 28 HRc

Profile

≤ 0.5 ≤ 1.5

169 RPM 53803 17934 8967 6725 5380 4484 3363 2690 2152

(135-203) Fz 0.0030 0.0109 0.029 0.049 0.061 0.074 0.087 0.099 0.108

Feed (mm/min) 646 782 1040 1318 1313 1327 1170 1065 930

Slot

1 ≤ 1

134 RPM 42654 14218 7109 5332 4265 3555 2666 2133 1706

(107-161) Fz 0.0030 0.0109 0.029 0.049 0.061 0.074 0.087 0.099 0.108

Feed (mm/min) 512 620 825 1045 1041 1052 928 845 737

ALLOY STEELS

4140, 4150, 4320,

5120, 5150, 8630,

86L20, 50100

≤ 375 Bhn

or

≤ 40 HRc

Profile

≤ 0.5 ≤ 1.5

96 RPM 30537 10179 5089 3817 3054 2545 1909 1527 1221

(77-115) Fz 0.0023 0.0081 0.022 0.036 0.045 0.055 0.067 0.075 0.080

Feed (mm/min) 281 330 448 550 550 560 511 458 391

Slot

1 ≤ 1

76 RPM 24235 8078 4039 3029 2424 2020 1515 1212 969

(61-91) Fz 0.0023 0.0081 0.022 0.036 0.045 0.055 0.067 0.075 0.080

Feed (mm/min) 223 262 355 436 436 444 406 364 310

H

TOOL STEELS

A2, D2, H13, L2, M2,

P20, S7, T15, W2

≤ 375 Bhn

or

≤ 40 HRc

Profile

≤ 0.5 ≤ 1.5

56 RPM 17934 5978 2989 2242 1793 1495 1121 897 717

(45-68) Fz 0.0018 0.0066 0.017 0.030 0.037 0.043 0.051 0.059 0.065

Feed (mm/min) 129 158 203 269 265 257 229 212 187

Slot

1 ≤ 1

44 RPM 14057 4686 2343 1757 1406 1171 879 703 562

(35-53) Fz 0.0018 0.0066 0.017 0.030 0.037 0.043 0.051 0.059 0.065

Feed (mm/min) 101 124 159 211 208 201 179 166 146

K

CAST IRONS

(LOW & MEDIUM

ALLOY)

Gray, Malleable,

Ductile

≤ 220 Bhn

or

≤ 19 HRc

Profile

≤ 0.5 ≤ 1.5

136 RPM 43139 14380 7190 5392 4314 3595 2696 2157 1726

(109-163) Fz 0.0028 0.0099 0.026 0.045 0.056 0.067 0.079 0.091 0.098

Feed (mm/min) 483 569 748 971 966 963 852 785 676

Slot

1 ≤ 1

108 RPM 34414 11471 5736 4302 3441 2868 2151 1721 1377

(87-130) Fz 0.0028 0.0099 0.026 0.045 0.056 0.067 0.079 0.091 0.098

Feed (mm/min) 385 454 597 774 771 769 680 626 540

CAST IRONS

(HIGH ALLOY)

Gray, Malleable,

Ductile

≤ 260 Bhn

or

≤ 26 HRc

Profile

≤ 0.5 ≤ 1.5

104 RPM 32960 10987 5493 4120 3296 2747 2060 1648 1318

(83-124) Fz 0.0020 0.0074 0.020 0.034 0.043 0.050 0.059 0.067 0.074

Feed (mm/min) 264 325 439 560 567 549 486 442 390

Slot

1 ≤ 1

82 RPM 26174 8725 4362 3272 2617 2181 1636 1309 1047

(66-99) Fz 0.0020 0.0074 0.020 0.034 0.043 0.050 0.059 0.067 0.074

Feed (mm/min) 209 258 349 445 450 436 386 351 310

M

STAINLESS STEELS

(FREE MACHINING)

303, 416, 420F,

430F, 440F

≤ 275 Bhn

or

≤ 28 HRc

Profile

≤ 0.5 ≤ 1.5

149 RPM 47501 15834 7917 5938 4750 3958 2969 2375 1900

(119-179) Fz 0.0023 0.0081 0.022 0.036 0.045 0.055 0.067 0.075 0.080

Feed (mm/min) 437 513 697 855 855 871 796 713 608

Slot

1 ≤ 1

119 RPM 37807 12602 6301 4726 3781 3151 2363 1890 1512

(95-143) Fz 0.0023 0.0081 0.022 0.036 0.045 0.055 0.067 0.075 0.080

Feed (mm/min) 348 408 555 681 681 693 633 567 484

STAINLESS STEELS

(DIFFICULT)

304, 304L,316, 316L

≤ 275 Bhn

or

≤ 28 HRc

Profile

≤ 0.5 ≤ 1.5

104 RPM 32960 10987 5493 4120 3296 2747 2060 1648 1318

(83-124) Fz 0.0018 0.0064 0.017 0.030 0.037 0.043 0.051 0.059 0.063

Feed (mm/min) 237 281 374 494 488 472 420 389 332

Slot

1 ≤ 1

82 RPM 26174 8725 4362 3272 2617 2181 1636 1309 1047

(66-99) Fz 0.0018 0.0064 0.017 0.030 0.037 0.043 0.051 0.059 0.063

Feed (mm/min) 188 223 297 393 387 375 334 309 264

continued on next page

www.sgstool.com 15

Z-Carb-AP

|

Speed & Feed Recommendations

Tool Wizard

CALCULATE APPLICATION PARAMETERS

www.sgstool.com

Series

Z1MPCR, Z1MPLC

Metric

Hardness

(Brinell)

Ap

Ae Ae

Vc

(m/min)

Diameter (D1)

(mm)

Ae x D1Ap x D1136810 12 16 20 25

M

STAINLESS STEELS

(PH)

13-8 PH, 15-5 PH,

17-4 PH, Custom 450

≤ 325 Bhn

or

≤ 35 HRc

Profile

≤ 0.5 ≤ 1.5

94 RPM 30052 10017 5009 3756 3005 2504 1878 1503 1202

(76-113) Fz 0.0018 0.0064 0.017 0.030 0.037 0.043 0.051 0.059 0.063

Feed (mm/min) 216 256 341 451 445 431 383 355 303

Slot

1 ≤ 1

76 RPM 24235 8078 4039 3029 2424 2020 1515 1212 969

(61-91) Fz 0.0018 0.0064 0.017 0.030 0.037 0.043 0.051 0.059 0.063

Feed (mm/min) 174 207 275 364 359 347 309 286 244

S

SUPER ALLOYS

(NICKEL, COBALT,

IRON BASE)

Inconel 601, 617, 625,

Incoloy, Monel 400

≤ 300 Bhn

or

≤ 32 HRc

Profile

≤ 0.5 ≤ 1.5

24 RPM 7755 2585 1293 969 776 646 485 388 310

(20-29) Fz 0.0018 0.0061 0.016 0.027 0.034 0.041 0.048 0.053 0.060

Feed (mm/min) 56 63 83 105 105 106 93 82 74

Slot

1 ≤ 1

20 RPM 6301 2100 1050 788 630 525 394 315 252

(16-24) Fz 0.0018 0.0061 0.016 0.027 0.034 0.041 0.048 0.053 0.060

Feed (mm/min) 45 51 67 85 86 86 76 67 60

SUPER ALLOYS

(NICKEL, COBALT,

IRON BASE)

Inconel 718, X-750,

Incoloy, Waspaloy,

Hastelloy, Rene

≤ 400 Bhn

or

≤ 43 HRc

Profile

≤ 0.5 ≤ 1.5

19 RPM 6010 2003 1002 751 601 501 376 301 240

(15-23) Fz 0.0013 0.0043 0.011 0.019 0.024 0.028 0.033 0.037 0.042

Feed (mm/min) 31 34 44 57 58 56 50 44 40

Slot

1 ≤ 1

15 RPM 4847 1616 808 606 485 404 303 242 194

(12-18) Fz 0.0013 0.0043 0.011 0.019 0.024 0.028 0.033 0.037 0.042

Feed (mm/min) 25 28 36 46 47 45 40 36 33

TITANIUM ALLOYS

Pure Ttanium,

Ti6Al4V,

Ti6Al2Sn4Zr2Mo,

Ti4Al4Mo2Sn0.5Si

≤ 350 Bhn

or

≤ 38 HRc

Profile

≤ 0.5 ≤ 1.5

66 RPM 20842 6947 3474 2605 2084 1737 1303 1042 834

(52-79) Fz 0.0020 0.0071 0.019 0.032 0.040 0.048 0.056 0.064 0.070

Feed (mm/min) 167 197 264 333 333 333 292 267 233

Slot

1 ≤ 1

52 RPM 16480 5493 2747 2060 1648 1373 1030 824 659

(41-62) Fz 0.0020 0.0071 0.019 0.032 0.040 0.048 0.056 0.064 0.070

Feed (mm/min) 132 156 209 264 264 264 231 211 185

TITANIUM ALLOYS

(DIFFICULT)

Ti10Al2Fe3Al,

Ti5Al5V5Mo3Cr,

Ti7Al4Mo,

Ti3Al8V6Cr4Zr4Mo,

Ti6Al6V6Sn, Ti15V3

Cr3Sn3Al

≤ 440 Bhn

or

≤ 47 HRc

Profile

≤ 0.5 ≤ 1.5

23 RPM 7271 2424 1212 909 727 606 454 364 291

(18-27) Fz 0.0020 0.0071 0.019 0.032 0.040 0.048 0.056 0.064 0.070

Feed (mm/min) 58 69 92 116 116 116 102 93 81

Slot

1 ≤ 1

18 RPM 5816 1939 969 727 582 485 364 291 233

(15-22) Fz 0.0020 0.0071 0.019 0.032 0.040 0.048 0.056 0.064 0.070

Feed (mm/min) 47 55 74 93 93 93 81 74 65

Bhn (Brinell) HRc (Rockwell C)

rpm = (Vc x 1000) / (D1 x 3.14)

mm/min = Fz x 4 x rpm

maximum Slotting Ap for Z1PCR <3mm diameter and all Z1MPLC / Z1MPLB is .25 x D1

maximum Profile Ae for Z1PCR <3mm diameter and all Z1MPLC / Z1MPLB is .20 x D1

reduce speed and feed for materials harder than listed

reduce feed and Ae when finish milling (.02 x D1 maximum)

refer to the SGS Tool Wizard for complete technical information (www.sgstool.com)

VALUE AT THE SPINDLE

SGS Products are distributed by: sgstool.com

Solutions Around The Globe

SGS Tool Company is a privately-held, ISO-

certied leader of round solid carbide cutting

tool technology for the aerospace, metalworking,

and automotive industries with manufacturing

sites in the United States and United Kingdom.

Our global network of Sales Representatives,

Industrial Distributors, and Agents blanket the

world selling into more than 60 countries.

Leaders in Solid Carbide Tool Technology

Brand names such as Z-Carb, S-Carb, V-Carb,

Hi-PerCarb, Multi-Carb have become synony-

mous with high performance tooling in the

machining and metalworking industry.

We’re proud to have pioneered some of the

world’s most advanced cutting technology

right here on our Northeast Ohio manufactur-

ing campus. SGS high performance end mills,

drills and routers are increasing productivity

and reducing cost around the world.

Exceeding Customer Expectations

In addition to our substantial R&D facilities,

we offer a portfolio of products and services

that have an unparalleled track record in

manufacture, supply and value at the spindle.

• Incredible batch-to-batch consistency

• Metallurgical lab dedicated to testing and

rigorous quality control

• ISO-certied quality procedures

• Patented geometries that extend tool life,

reduce chatter, cut cycle times, and improve

part quality—even at extreme parameters

• Specialists in extreme and demanding

product applications

• Specialty Group tooling services

• Experienced Field Sales Engineers who

work to optimize a tool for any application

• Dedicated multi-lingual customer service

representatives

Solid Carbide Tools

UNITED STATES OF AMERICA

SGS TOOL COMPANY

World Headquarters

P.O. Box 187

55 South Main Street

Munroe Falls, Ohio 44262 U.S.A.

customer service -

US and Canada: (330) 686-5700

fax - US & Canada: (800) 447-4017

international fax: (330) 686-2146

e-mail: webmaster@sgstool.com

UNITED KINGDOM

SGS TOOL EUROPE LTD.

10 Ashville Way

Wokingham, Berkshire

RG41 2PL England

phone: (44) 1189-795-200

fax: (44) 1189-795-295

e-mail: sales@sgstool.eu

FRANCE

DOGA-SGS FRANCE

8, Avenue Gutenburg

78310 Maurepas

France

phone: +33 (0) 1 82 88 49 14

fax: +33 (0) 1 82 88 49 39

e-mail: sgsfrance@sgstool.eu

GERMANY

KADIGO TOOL SYSTEMS

Walramstrasse 27

65510 Idstein

Germany

phone: +49 (0) 212 645573-0

fax: +49 (0) 212 380 89 693

e-mail: info@kadigo-ts.com

POLAND

SGS TOOL POLAND

phone: +48 530 432 002

e-mail: infopolska@sgstool.pl

SPAIN

SGS TOOL IBERICA

e-mail: sgsiberica@sgstool.es

EASTERN EUROPE

SINTCOM

Sintcom Tools

95 Arsenalski Blvd.

1421 Soa, Bulgaria

phone: (359) 283-64421

fax: (359) 286-52493

e-mail: sintcom@sintcomtools.com

RUSSIA

HALTEC

phone: (7) 495-252-05-00

e-mail: info@haltec.ru

web: www.haltec.ru

CHINA

SGS TOOL DIVISION

Unit 301, Building A, No.200,

Jin Su Road

Jinqiao Export Processing Zone,

Pudong New Area

Shanghai 201206

China

phone: (86) 21-50589822

fax: (86) 21-50817160

e-mail: china@sgstool.com

web: www.sgstool.com/china

EDP 00070 Rev 0516

© SGS Tool Company