mark: Standard stocked item
mark: To be replaced by a new item featured on the same page
mark: To be replaced by new item
(Please confirm stock availability)
mark:
Semi-standard stock (Please confirm stock availability)
mark:
Stock or planned stock (Please confirm stock availability)
No mark: Made-to-order item
mark: We cannot produce
Stock Indications and Symbols
H1
Milling Cutter/Indexable Endmill Selection Guide H2
Milling Cutter (Special Purpose) Selection Guide H8
Modular Tool Selection Guide H9
Indexable Endmill Selection Guide H10
Selection of Milling Grades H12
Cutter/Insert Identification Table H14
Face Milling
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
General Milling for Steel and Cast Iron
General Milling for Steel and Exotic Alloy
General Milling for Stainless Steel and Exotic Alloy
General Milling for Steel and Exotic Alloy
General Milling for Steel and Exotic Alloy
General Milling for Steel and Exotic Alloy
High Efficiency Milling for Cast Iron and Cast Steel
General Milling for Steel and Cast Iron
General Milling for Non-Ferrous Metal
General Milling for Steel, Cast Iron and Stainless Steel
SEC-Wave Mill WGX Type H16
SEC-Wave Mill WGC Type H24
SEC-Sumi Dual Mill DGC Type H26
SEC-Sumi Dual Mill DFC Type H34
SEC-SUMI UFO MILL H43
SEC-MILL GRC Type H46
SEC-ACE MILL FPG Type H47
SEC-Multi MILL FPE Type H48
SEC-ACE MILL EHG Type H49
SEC-DNX(F) / DNH,DNHS Type H50
SEC-ACE MILL DNF Type H54
SEC-ACE MILL APG Type H55
SEC-ACE MILL DPG / DPGF Type H56
Shoulder
Milling
High Efficiency Milling for Cast Iron
Shoulder Milling for Steel, Cast Iron and Stainless Steel
Shoulder Milling for Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal
High Efficiency Milling for Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal
High Efficiency Deep-Step Shoulder Milling
Shoulder Milling for Steel, Cast Iron and Stainless Steel
Shoulder Milling for Steel, Cast Iron and Non-Ferrous Metal
Shoulder Milling for Steel, Cast Iron and Stainless Steel
Shoulder Milling for Steel, Cast Iron and Stainless Steel
Expansion
SEC-Sumi Power Mill PWC(F) Type H58
SEC-Sumi Power Mill PWS(F) / PWSR Type H59
SEC-Wave Mill WFX Type H62
SEC-Wave Mill WEX Type H72
SEC-WaveRepeater WRX Type H84
SEC-ACE MILL CHG Type H90
SEC-Multi Use Endmills CHE Type H91
SEC-ACE MILL CPG Type H93
SEC-Light Endmills FMS Type H94
High Feed
High Feed Milling for Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal
High Feed Milling for Steel, Cast Iron and Stainless Steel
SEC-Wave Mill WFXH Type H95
SEC-Metal Slash Mill MSX Type H100
Multi-Purpose SEC-Wave Mill WMM Type H104
Radius
Milling for Exotic Alloy
Milling for Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal
High-Speed and Efficiency Milling for Hardened Mold Material
Expansion
SEC-Wave Radius Mill RSX Type H106
SEC-Wave Radius Mill WRCX Type H114
SUMIBORON Radius Endmills BRC Type H119
Radius Milling,
3D Profiling
Roughing
Finishing
SEC-WaveBall WBMR Type H120
SEC-WaveBall WBMF Type H122
Groove Milling/
T-slot Milling
T-Slot Endmilling
Slotting for Steel and Cast Iron
SEC-T Slot Endmills TSE Type H123
SEC-Slitting Cutter TSM Type H123
Chamfering
Chamfering
Chamfering
Chamfering
SEC-Wave Mill WFXC Type H124
SEC-Chamfering Endmills SCP Type H126
SEC-Chamfering Endmills SMC Type H126
Non-Ferrous
Metal Milling
High Efficiency Milling for Aluminum Alloy and Non-Ferrous Metal
High-Speed Milling for Aluminum Alloy and Non-Ferrous Metal
Small Diameter Milling for Aluminum Alloy and Non-Ferrous Metal
High-Speed and Efficiency Milling for Non-Ferrous Metal
Expansion
HF Type H128
RF Type H134
SRF Type H136
SEC-Wave Mill WAX Type H138
High-Speed Cast
Iron Milling
High-Speed Finishing for Cast Iron
High-Speed and Efficiency Milling for Cast Iron
SUMIBORON BN Finish Mill EASY FMU Type H141
High-Speed SUMIBORON Mill for Cast lron RM Type
H142
Inserts and Parts for Discontinued Series H143
H
H1 to H146 H
Milling Cutters
Milling Cutters
(Special Purpose) H157
M
(
H
Modular Tools H147
M
H
H
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H
H2
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Cutting Edge Angle
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
Face Milling
45
6
ø40
to
ø250
WGX
WGX13000R(S)
WGXM13000R(S)
WGXF13000R(S)
SEMT13T3AGSR-G
13.4
13.4
2.0
20
to
22
20
to
24
H16
45
6
ø32
to
ø63
ø32
WGX-EW
WGX13000EW
SEMT13T3AGSR-G
13.4
13.4
2.0
20
to
22
20
to
24
H16
45
4
ø32
to
ø100
WGC WGC3000
WGC3000RS
SEMT0903AGSN
(3000 Type)
9.525
9.525
2.1
20
10
to
19
H24
45
6
ø40
to
ø200
WGC F 4000
WGC F 4000RS
20
to
22
20
to
24
45
4
ø20
to
ø63
ø20
to
ø32
WGC-EW
WGC3000EW
SEMT13T3AGSN
(4000 Type)
13.4
13.4
2.5
20
10
to
19
H25
45
6
ø32
to
ø63
ø32
WGC4000EW
20
to
22
20
to
24
45
6
ø40
to
ø250
DGC
DGC13000R(S)
DGCM13000R(S)
DGCF13000R(S)
SNMT13T6ANER-G
13.5
13.5
1.8
-5
10
H26
45
3
45
6
ø40
to
ø63
ø32
DGC-EW
DGC13000EW
SNMT13T6ANER-G
13.5
13.5
1.8
-5
10
H26
45
3
90
6
ø50
to
ø160
DFC
DFC09000R(S)
DFCM09000R(S)
DFCF09000R(S)
XNMU060608PNER-G
11.3
11.2
-5 -9
H34
90
6
ø25
to
ø80
ø25
to
ø42
DFC-E
DFC09000E
DFCM09000E
-5 -9
45
5.5
ø80
to
ø250
UFO UFO4000
SFKN12T3AZTN IC= 12.70
SFKN1504AZTN IC=15.875
IC
IC
M
±0.013
2.2
27 7
H43
45
7.5
ø100
to
ø250 UFO5000 27 7
45
5.5
ø50
to
ø80
ø32
to
ø42
UFO-E
UFO4000E
SFKN12T3AZTN
2.2
12.70
M
±0.013
12.70
27 7
H45
10
ø80
to
ø160
GRC
GRC6000
RGEN2004SN-S
ø20±0.025
25 10
H46
Milling Cutter/Indexable Endmill Selection Guide
Ref. Page
H16
H24
H25
H26
H26
H34
H34
H43
H45
H46
H16
*
*
*
*
*
*
*
*
*
*
*
*
*
* Use a chamfering tool for chamfering.
H3
H
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Cutting Edge Angle
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
Face Milling
45
6.5
ø80
to
ø315
FPG FPG4000
SDKN42M IC=12.70
SDKN53M IC=15.875
2.0
IC
IC
M±0.013
15 4
H47
45
8.5
ø100
to
ø200 FPG5000 15 4
45
6.5
ø50
to
ø80
ø32
to
ø42
FPE
FPE4000
SDKN42MT
2.0
12.70
12.70
M
±0.013
15 3
H48
45
5.5
ø80
to
ø200
EHG EHG4000
SEKN42MT IC=12.70
SEKN53MT IC=15.875
IC
IC
M±0.013
1. 4
20 3
H49
45
7.5
ø 80
to
ø 200
EHG5000 20 3
65
8ø80
to
ø250
DNX
DNX12000
DNXF12000
SNMT1205ZNEN
12.7
12.7
5 6
H50
24
3
24
5
ø80
to
ø160
DNH(S)
DNH12000
DNHS12000
SNMT1205ZNEN
12.7
12.7
5 6
H50
65
6.5
ø80
to
ø200
DNF
DNF4000
CSNH43M
12.70
12.70
M±0.013
2.0
5 6
H54
65
7ø80
to
ø315
APG
APG4000
SDC H 42TR
25°
12.70
12.70
M
±0.013
2.5
25°
18 2
H55
75
9.5
ø80
to
ø200
DPG DPG4000
DPGF4000
SPCH42 IC=12.70
SPCH53 IC=15.875
IC
IC
M
±0.013
15° 8 0
H56
75
12
ø100
to
ø315 DPG5000 8 0
Semi-Shouldering
88
15
ø80
to
ø200
PWC
PWC4000
PWCF4000
LNMX160608PNSN-G
16.1
90˚
12.7
ø4.6
5
15
H58
Shoulder Milling
90
16
ø80
to
ø250
PWS
PWS4000
PWSF4000
LNMX170808PNSR-G
17
13
ø4.6
6
15
H59
Milling Cutter/Indexable Endmill Selection Guide
Ref. Page
H47
H48
H49
H50
H50
H54
H55
H56
H58
H59
*
*
*
*
*
* Use a chamfering tool for chamfering.
H4
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Milling Cutter/Indexable Endmill Selection Guide
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Cutting Edge Angle
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
Shoulder Milling
90
6
ø40
to
ø100
WFX
WFX08000R S
WFXM08000R S
WFXF08000R S
(08000 Type)
SOMT080304PZER
8.0
8.0
12 6
H62
90
10
ø50
to
ø250
WFX12000R S
WFXF12000R S
88
90
6
ø20
to
ø63
ø16
to
ø32
WFX-E
WFX08000E
WFXM08000E
(12000 Type)
SOMT120408PDER
12.7
12.7
12 6
H62
90
10
ø40
to
ø80
ø32
WFX12000E
WFXF12000E
88
90
6
ø32
to
ø63
WEX-F/R
Expansion
WEX1000F
(3000 Type)
AXMT170508PEER-G
RE 17.54
10.2
9
to
17
7
to
17
H72
90
10
ø40
to
ø63 WEX2000F 23
to
25
16
to
18
90
14
ø40
to
ø125
WEX3000F
WEX3000R
WEXF3000R
19
to
24
12
to
15
90
6
ø32
to
ø63
ø10
to
ø20
WEX-E
Expansion
WEX1000E
WEX1000EL
(2000 Type)
AXMT123504PEER-G
RE 12.00
7.00
9
to
17
7
to
17
H72
90
10
ø14
to
ø63
ø16
to
ø32
WEX2000E
WEX2000EL
14
to
25
10
to
18
90
14
ø25
to
ø63
ø20
to
ø42
WEX3000E -C
WEX3000ES -C
WEX3000EL
16
to
24
8
to
15
18 to 36
90
ø40
to
ø50
WRX-R WRX2000R
(3000 Type)
AXMT170508PEER-G
RE 17.54
10.2
24 16
to
17
H84
22 to 40
90
ø50
to
ø100 WRX3000R 22
to
24
13
to
15
18 to 36
90
ø20
to
ø40
ø20
to
ø42
WRX-E WRX2000E
(2000 Type)
AXMT123504PEER-G
RE 12.00
7.00
16
to
24
13
to
16
H84
90
27 to 53
ø40
to
ø50
ø32
to
ø42
WRX3000E 20
to
22
12
to
13
90
16
ø80
to
ø200
CHG
CHG4000
TEKN43TR
12.70
M±0.025
15 4
H90
90
8
ø16
to
ø28
ø16
to
ø25
CHE CHE2000
TECN22R IC=6.35
TECN32R IC=9.525
TEEN43R IC=12.70
IC
M
±0.013
6
to
15
3
to
0
H91
90
13
ø30
to
ø40
ø32
CHE3000 15 3
to
0
90
16
ø50
to
ø80
ø32
to
ø42
CHE4000 15 2
to
4
90
18
ø80
to
ø200
CPG
CPG4000
TPCH43TR
ø12.70
s0.013
13°
M
6 0
H93
Ref. Page
H62
H62
H72
H72
H84
H84
H90
H91
H93
H
H5
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling Cutter/Indexable Endmill Selection Guide
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Cutting Edge Angle
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
Shoulder Milling
90
8 to 19
ø16
to
ø60
ø16
to
ø42
FMS
FMS
TPCH43TR
30°
ø12.70
M
±0.013
RE
3
to
7
4
to
6
H94
High Feed Cutting
15
1.5
ø40
to
ø63
WFXH
WFXH08000RS
(12000 Type)
SOMT120308PDER
12.7
12.7
66
H95
15
2.5
ø50
to
ø63
WFXH12000RS
66
20
1.5 to 2.5
ø40
to
ø100
MSX-R
MSX08000R
MSX12000R
MSX14000R
WDMT0603ZDTR IC=6.35
WDMT0804ZDTR IC=8.5
WDMT1204ZDTR IC=12
RE
IC
83
to
8
H100
20
1.0 to 2.5
ø16
to
ø63
ø16
to
ø42
MSX-E MSX06000E
MSX08000E
MSX12000E
MSX14000E
83
to
8
H100
Multi-functional Milling
17 to 35
90
ø20
to
ø30
ø20
to
ø25
WMM
WMM2000E/EL
WMM2000ELH
/EXLH
APMT103504PDER
APMT160508PDER
6.60
(9.525)
10
(16)
85°
RE
7
to
11
15
to
16
H104
39
90
ø32
to
ø40
ø32
WMM3000E/EL
WMM3000ELH
/EXLH
7
to
11
17
to
19
Radius Milling
5
ø40
to
ø52
RSX
Expansion
RSX10000
RSXF10000
(10000 Type)
RDET10T3M0EN
10
10
10 5
H106
6
ø40
to
ø100
RSX12000
RSXF12000 10 5
8
ø63
to
ø160
RSX16000
RSXF16000 10 5
10
ø80
to
ø160
RSX20000
RSXF20000 10 5
4
ø20
to
ø25
ø20
to
ø25
RSX-ES
Expansion
RSX08000ES
RSXF08000ES
(10000 Type)
RDET10T3M0EN
10
10
10 8
H106
5
ø25
to
ø32
ø25
to
ø32
RSX10000ES
RSXF10000ES
10 5
6
ø32
ø32
RSX12000ES
RSXF12000ES
10 5
6
ø40
to
ø80
WRCX
WRCX12000
WRCXF12000
QPMT120440PPEN IC=12
QPMT160660PPEN IC=16
QPMT200670PPEN IC=20
IC
IC
90
RE
30
H114
8
ø63
to
ø100
WRCX16000
WRCXF16000
30
10
ø125
to
ø160 WRCX20000 30
4
ø20
to
ø25
ø20
to
ø25
WRCX-E
WRCX08000E
QPMT080330PPEN IC=8
QPMT10T335PPEN IC=10
QPMT160660PPEN IC=16
90
RE
IC
IC
30
H114
5
ø25
to
ø32
ø25
to
ø32
WRCX10000E
30
8
ø40
to
ø50
ø32
WRCX16000E
30
H94
H95
H100
H100
H104
Ref. Page
H
H106
H106
H114
H114
H6
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Cutting Edge Angle
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
Radius Milling
0.5
ø12
to
ø20
ø10
to
ø25
BRC-ES
BRC-ES
RDHX0701M0T
7±0.013
0 0
(FC)
H119
L118
0.5
ø42
to
ø66
BRC-R
BRC-R
RDHX1003M0T
10±0.013
0 0
(FC)
H119
L118
Radius Milling, 3D Profiling
20 to 43
R10
(ø20)
to
R25
(ø50)
ø25
to
ø50.8
WBMR
WBMR2000
WBMR2000L
ZNMT1804100-C
18.00
9.76
10
10
H120
0.1 to 0.4
R5
(ø10)
to
R15
(ø30)
ø16
to
ø32
WBMF
WBMF1000
ZPGU1551050
15.6
9
RE±0.015
0
H122
Groove Milling
88 30
4 to 8
ø100
to
ø160
TSM
TSM
SNHG121
12.70
12.70
2
12
H123
T Slot
90
9 to 22
ø21
to
ø50
ø25
to
ø32
TSE
TSE
CPMT060204N-US
RE
6.35
0 0
H123
Chamfering
45
ø8
to
ø16
ø10
to
ø16
WFXC-E
WFXC08000E
(12000 Type)
SOMT120308PDER
12.7
12.7
0 0
H124
45
ø25
to
ø32
ø25
to
ø32
WFXC12000E
45
ø8
to
ø32
ø14
to
ø20
SCP
SCP
SDMA322
R0.8
9.525
12.70
0 0
H126
45
ø7
to
ø35
ø32
SMC
SMC
SPMN422
RE
12.70
0 0
H126
Milling of Non-Ferrous Metal
90
3
ø80
to
ø125
HF
Expansion
HFM12000
HFF12000
NF-LDEN12T3ZDFR
12.7
6.0
9.525
10 4
H128
90
3
ø80
to
ø125 HFFH12000
90
3
ø80
to
ø125
HFFH12000R-BBT30
Milling Cutter/Indexable Endmill Selection Guide
H
Ref. Page
H119, L118
H120
H122
H123
H123
H124
H126
H126
H128
H119, L118
H7
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Cutting Edge Angle
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
Milling of Non-Ferrous Metal
90
3
ø80
to
ø200
RF
RF4000
NF-SNEW1204ADFR
12.70
4.7
10 4
H134
90
5
ø30
to
ø63
SRF SRF
NF-SNEW09T3ADTR
9.525
9.525
6C0.5
62
to
4
H136
ø20
SRF-ST
90
16 to 18
ø50
to
ø125
WAX WAX3000
(3000 Type)
A
ECT160404PEFRA
18
0.4
1.4
16.4
19
to
25 6
H138
90
22 to 24
WAX4000
H138
90
16 to 18
ø20
to
ø40
ø20
to
ø32
WAX-E WAX3000E
WAX3000EL
(4000 Type)
A
ECT220604PEFRA
24
0.4
1.5
21.8
19
to
25 6
H138
90
22 to 24
ø25
to
ø40
ø25
to
ø32
WAX4000E
WAX4000EL
H138
65
5.8
ø80
to
ø200
FAM
FAM
FABR
15
26
13 4
M40
90
5.7
ø80
to
ø100
SAM
SAM
SABR
15
26
10 6
M40
90
5.7
ø50
to
ø80
ø32
SAM-E
SAM-E
SABR
15
26
10 0
to
2
M41
High Speed Milling of Cast Iron
90
0.5
ø37
to
ø200
FMU
FMU
FMU-E
SNEW1203ADTR
12.70
12.70
2
45°
R300
8 2
(FC)
H141
L114
90
0.5
ø80
to
ø160
FM
FM
FMF
SNEN1504ADTR L
45°
15.875
15.875
2
R300
8 2
(FC)
L114
75
3
ø80
to
ø160
RM
RM
SNGN0903
9.525
9.525
5
45
6
45
(FC)
H142
L113
Milling Cutter/Indexable Endmill Selection Guide
H
H134
H136
H138
H138
M40
M40
M41
H141, L114
L114
H142, L113
Ref. Page
H
H8
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Modular Tool Selection Guide
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Cutting Edge Angle
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
Shoulder Milling
90
6
ø20
to
ø40
ø18
to
ø32
WFX-M
Modular
WFX08000M
SOMT080304PZER-G
8.0
8.0
RE
12° -6
H150
90
10
ø16
to
ø40
ø15
to
ø32
WEX-M
Modular
WEX2000M
(3000 Type)
AXMT170504PEER-G
17.54
10.2
RE
14
to
25
10
to
18
H151
90
14
ø25
to
ø40
ø23
to
ø32
WEX3000M 16
to
24
8
to
15
High Feed Cutting
15
1.5
ø25
to
ø32
ø23
to
ø32
WFXH-M
WFXH08000M
(12000 Type)
SOMT120308PDER
12.7
12.7
6 -6
H152
15
2.5
ø40
ø28
to
ø32
WFXH12000M
6 -6
20
1.0
ø16
to
ø25
ø15
to
ø25
MSX-M
Modular
MSX06000M
(8000 Type)
WDMT0804ZDTR
IC
RE
8-3
to
-6
H153
20
1.5
ø25
to
ø35
ø23
to
ø32
MSX08000M
20
2.0
ø32
to
ø40
ø28
to
ø32
MSX12000M
Radius Milling
4
ø20
to
ø32
ø18
to
ø32
RSX-M
Modular
Expansion
RSX08000M
(10000 Type)
RDET10T3M0EN-G
IC
IC
10° -8
H154
5
ø25
to
ø32
ø23
to
ø32
RSX10000M
RSXF10000M
10° -5
to
-8
6
ø32
to
ø40
ø28
to
ø32
RSX12000M
RSXF12000M
10° -5
4
ø20
to
ø25
ø18
to
ø25
WRCX-M
Modular
WRCX08000M
(10000 Type)
QPMT10T335PPEN
IC
IC
90
RE
-3 0°
H155
5
ø25
to
ø32
ø23
to
ø32
WRCX10000M
6
ø40
ø28
to
ø32
WRCX12000M
Chamfering
45
ø16
ø15
to
ø16
WFXC-M
WFXC08000M
(8000 Type)
SOMT080308PZER-G
8.0
8.0
RE 0° 0°
H156
ø25
to
ø32
ø23
to
ø32
WFXC12000M
0° 0°
(*) Shank diameters in the above table are the sizes of corresponding arbors. Refer to H149 for details.
H155
H156
H150
H151
H152
H153
H154
H
H9
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling Cutter (Special Purpose) Selection Guide
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Cutting Edge Angle
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
High Feed Milling of Cast Iron
11
89 30
to
89
ø80
to
ø315
GFX
GFX C 13000
(16000 Type)
LNGX160516PNFN-W
15.875
9.525
ø4.2
5 8
H158
GFX16000
90
10
ø80
to
ø160
GFS
GFS13000
LNGX130508PNFN-W
12.700
9.525
ø4.2
3
11
H158
60
6ø80
to
ø315
GRHN
GRHNF17000
HNEF100608DNEN-G
R0.8
ø15.875
120
17.00
6
6.5
to
5
H158
GRHNM17000
6
6.5
to
5
45
8ø80
to
ø315
GRV
GRV16000
LNMX160608PNSN-G
16.1
90˚
12.7
ø4.6
5
14
to
6
H158
Milling Cutters (Special Purpose)
45
5.5
ø100
to
ø450
NRV NRV4000
SNMN433
SNC535
12.70
RE
12.70
5 6
H170
45
8.5
NRV5000
65
7ø100
to
ø450
DPV DPV4000
SDCN42R IC=12.70
SDCN53R IC=15.875
25°
15°
IC
IC
BS
10 5
H170
65
7.5
ø100
to
ø450 DPV5000 10 5
H170
90
0.5
ø100
to
ø450
NFV NFV4000
SNEF43W IC=12.70
SNEF53W IC=15.875
IC
5 6
H171
90
0.5
ø100
to
ø450 NFV5000 5 6
H171
65
10
ø200
to
ø450
APV
APV5000
SDC53R
25°
25°
BS
15.88
15.88
18 2
H171
Ref. Page
H158
H158
H158
H158
H170
H170
H171
H171
*
*
*
* Use a chamfering tool for chamfering.
Important Notes About Wiper Inserts
When attaching the wiper insert, attach it as shown
in Fig 1. When attached as shown in Fig 2, the
normal roughness cannot be obtained.
Fig 1 Fig 2
Wiper inserts are single-cornered.
Refer to Technical Guidance page N17 for details
about cutting using wiper inserts.
H10
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
Face Milling
*
45
6
ø32
to
ø63
ø32
WGX-EW
WGX13000EW
SEMT13T3AG SR-G
13.4
13.4
2.0
20
to
22
20
to
24
H16
45
4
ø20
to
ø63
ø20
to
ø32
WGC-EW
WGC3000EW
SEMT13T3AGSN
(4000 Type)
13.4
13.4
2.5
20
10
to
19
H25
45
6
ø32
to
ø63
ø32
WGC4000EW
20
to
22
20
to
24
45
6
ø40
to
ø63
ø32
DGC-EW
DGC13000EW
SNMT13T6ANER-G
13.5
13.5
1.8
5
10
H26
45
3
90
6
ø25
to
ø80
ø25
to
ø42
DFC-E
DFC09000E
DFCM09000E
XNMU060608PNER-G
11.3
11.2
5 9
H34
45
5.5
ø50
to
ø80
ø32
to
ø42
UFO-E
UFO4000E
SFKN12T3AZTN
2.2
12.70
M
±0.013
12.70
27 7
H45
45
6.5
ø50
to
ø80
ø32
to
ø42
FPE
FPE4000
SDKN42MT
2.0
12.70
12.70
M
±0.013
15 3
H48
Shoulder Milling
90
6
ø20
to
ø63
ø16
to
ø32
WFX-E
Expansion
WFX08000E
WFXM08000E
(12000 Type)
SOMT120408PDER
12.7
12.7
12 6
H62
90
10
ø40
to
ø80
ø32
WFX12000E
WFXF12000E
88
90
6
ø32
to
ø63
ø10
to
ø20
WEX-E
Expansion
WEX1000E
WEX1000EL
(2000 Type)
AXMT123504PEER-G
RE 12.00
7.00
9
to
17
7
to
17
H72
90
10
ø14
to
ø63
ø16
to
ø32
WEX2000E
WEX2000EL
14
to
25
10
to
18
90
14
ø25
to
ø63
ø20
to
ø42
WEX3000E -C
WEX3000ES -C
WEX3000EL
16
to
24
8
to
15
18 to 36
90
ø20
to
ø40
ø20
to
ø42
WRX-E
WRX2000E
(2000 Type)
AXMT123504PEER-G
RE 12.00
7.00
16
to
24
13
to
16
H84
90
27 to 53
ø40
to
ø50
ø32
to
ø42
WRX3000E 20
to
22
12
to
13
90
8
ø16
to
ø28
ø16
to
ø25
CHE CHE2000
TECN22R IC=6.35
TECN32R IC=9.525
TEEN43R IC=12.70
IC
M
±0.013
6
to
15
3
to
0
H91
90
13
ø30
to
ø40
ø32
CHE3000 15 3
to
0
90
16
ø50
to
ø80
ø32
to
ø42
CHE4000 15 2
to
4
90
8 to 19
ø16
to
ø60
ø16
to
ø42
FMS
FMS
TPCH43TR
30°
ø12.70
M
±0.013
RE
3
to
7
4
to
6
H94
Indexable Endmill Selection Guide
Cutting Edge Angle
Ref. Page
H16
H25
H26
H34
HH45
H48
H62
H72
H84
H91
H94
*
*
*
*
*
*
* Use a chamfering tool for chamfering.
H11
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Indexable Endmill Selection Guide
: Optimal : Good : Unsuitable Blank: Not recommended
Application Type
Cutting Edge Angle
and
Max. Depth of Cut
(mm)
Diameter
(mm)
Shank Diameter (mm)
Description Series Insert Cat.
No. and
Diagram
Rake Angle
Application Work Material
Ref. Page
PMKNS
H
Face Milling
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Profile Finishing
General Steel/Carbon Steel/Alloy Steel
Tempered Steel/Die Steel
Stainless Steel
Cast Iron/Ductile Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Ti Alloy/Heat Resistant Alloy
Hardened Steel 45 to 55 HRC
Axial
Radial
General Purpose
Finishing
High Feed
High Feed Cutting
20
1.0 to 2.5
ø16
to
ø63
ø16
to
ø42
MSX-E
MSX06000E
MSX08000E
MSX12000E
WDMT0603ZDTR IC=6.35
WDMT0804ZDTR IC=8.5
WDMT1204ZDTR IC=12
RE
IC
83
to
8
H100
Multi-functional Milling
17 to 35
90
ø20
to
ø30
ø20
to
ø25
WMM
WMM2000E/EL
WMM2000ELH
APMT103504PDER
APMT160508PDER
6.60
(9.525)
10
(16)
85°
RE
7
to
11
15
to
16
H104
39
90
ø32
to
ø40
ø32
WMM3000E/EL
WMM3000ELH
7
to
11
17
to
19
Radius Milling
4
ø20
to
ø25
ø20
to
ø25
RSX-ES
Expansion
RSX08000ES
RSXF08000ES
RDET0803MOEN IC=8
RDET10T3MOEN IC=10
RDET1204MOEN IC=12
IC
IC
10 8
H106
5
ø25
to
ø32
ø25
to
ø32
RSX10000ES
RSXF10000ES
10 5
6
ø32
ø32
RSX12000ES
RSXF12000ES
10 5
4
ø20
to
ø25
ø20
to
ø25
WRCX-E
WRCX08000E
QPMT080330PPEN IC=8
QPMT10T335PPEN IC=10
QPMT160660PPEN IC=16
90
RE
IC
IC
30
H114
5
ø25
to
ø32
ø25
to
ø32
WRCX10000E
30
8
ø40
to
ø50
ø32
WRCX16000E
30
0.5
ø12
to
ø20
ø10
to
ø25
BRC-ES
BRC-ES
RDHX0701M0T
7±0.013
0 0
(FC)
H119
L118
Radius Milling, 3D Profiling
20 to 43
R10
(ø20)
to
R25
(ø50)
ø25
to
ø50.8
WBMR
WBMR2000
WBMR2000L
ZNMT1804100-C
18.00
9.76
10
10
H120
0.1 to 0.4
R5
(ø10)
to
R15
(ø30)
ø16
to
ø32
WBMF
WBMF1000
ZPGU1551050
15.6
9
RE±0.015
0
H122
T Slot
90
9 to 22
ø21
to
ø50
ø25
to
ø32
TSE
TSE
CPMT060204N-US
RE
6.35
0 0
H123
Chamfering
45
ø8
to
ø16
ø10
to
ø16
WFXC-E
WFXC08000E
(12000 Type)
SOMT120308PDER
12.7
12.7
0 0
H124
45
ø25
to
ø32
ø25
to
ø32
WFXC12000E
45
ø8
to
ø32
ø14
to
ø20
SCP
SCP
SDMA322
R0.8
9.525
0 0
H126
45
ø7
to
ø35
ø32
SMC
SMC
SPMN422
RE
12.70
0 0
H126
Milling of Non-Ferrous Metal
90
16 to 18
ø20
to
ø40
ø20
to
ø32
WAX-E WAX3000E
WAX3000EL
(4000 Type)
A
ECT220604PEFRA
24
0.4
1.5
21.8
19
to
25 6
H138
90
22 to 24
ø25
to
ø40
ø25
to
ø32
WAX4000E
WAX4000EL
Cutting Edge Angle
Ref. Page
H
H104
H100
H106
H114
H119, L118
H120
H122
H123
H124
H126
H126
H138
: First recommended grade : CVD coating
C
: Second recommended grade
P
: PVD coating Blank : Non-coated
Application
General Steel Carbon Steel, Alloy Steel , Soft Steel
Cast Iron
-
P01 P10 P20 P30
-
K01 K10 K20 K30P40
Wear Resistance
Fracture Resistance
Wear Resistance
Fracture Resistance
Coated Carbide
Cermet
Uncoated CBN
Carbide
Ceramic
ISO Classification
Stainless Steel
M01
-
M10 M20 M30 M40
Wear Resistance
Fracture Resistance
G10E
A30N
ACK200 C
ACK100 C
ACP100 C
T250A
T4500A
NB90M
BNS800
BN7000
ACK300
P
ACP200
P
ACP300
P
A30N
T250A
T4500A
ACP300
P
ACK300
P
ACM300
P
ACM200
ACM100
P
C
Application Exotic Alloy Hardened steel
Non-Ferrous Metal
--
H01 H10 H20 H30 N01 N10 N20 N30
Wear Resistance
Fracture Resistance
Wear Resistance
Fracture Resistance
Coated Carbide
Uncoated CBN
PCD
Carbide
ISO Classification S01
-
S10 S20 S30 S40
Wear Resistance
Fracture Resistance
DL1000
P
H1
EH520
BN7000
DA1000
BN350
ACK300
P
ACM100
P
ACM200
C
ACM300
P
A24
A27
A28
A34
A30
A32
A30
A28
A24
H12
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Selection of Milling Grades
H
Characteristic
H13
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Selection of Milling Grades
Characteristic
H
Ceramic
Carbide A28
A34
CVD coating
Classification
Grade
Hardness HRA
Toughness GPa
Coating
Thickness μm
Characteristics Old Grades
P
Steel
ACP100 89.3 3.1 Super FF Coat 6
A grade that employs a tough carbide substrate and thin-layer Super
FF Coat to provide superior thermal crack and wear resistance in
high-speed milling of steel.
AC230
M
Stainless steel
ACM200 89.8 3.4 Super FF Coat 6
A grade ideal for hardened steel machining that provides excellent
wear and heat resistance by employing a newly developed high
strength carbide and Super FF Coat.
AC230
K
Cast Iron
ACK100 92.0 2.4 Super FF Coat 6 A grade that employs a high-strength carbide substrate and Super FF
Coating to provide excellent wear resistance in high-speed milling.
ACK200 91.7 2.5 Super FF Coat 6
A grade that employs a tough carbide substrate and thin-layer Super
FF Coat to provide superior thermal crack and wear resistance for
high-speed milling.
AC211
PVD coating
Classification
Grade
Hardness HRA
Toughness GPa
Coating
Thickness μm
Characteristics Old Grades
P
Steel
ACP200 89.5 3.2
(New)
Super ZX
Coat
3
General machining of general steel and die steel.
Employs PVD coating of multiple nanometre-thick layers coupled
with a special tough substrate to provide a general-purpose grade
with an excellent balance of fracture and wear resistance.
ACZ330
ACP300 89.3 3.1
(New)
Super ZX
Coat
3
Interrupted machining and stainless steel machining.
Employs PVD coating of multiple nanometre-thick layers coupled
with an ultra-tough substrate for excellent fracture resistance.
ACZ350
M
Stainless steel
ACM100 91.4 3.3
(New)
Super ZX
Coat
3 A grade that provides excellent wear resistance by employing high
strength fine-grained carbide and New Super ZX Coat. ACZ310
ACM300 89.8 3.4
(New)
Super ZX
Coat
3
The first recommended grade for stainless steel machining that
achieves a good balance between wear resistance and fracture
resistance by employing our newly developed high strength carbide
and New Super ZX Coat.
K
Cast Iron
ACK300 91.4 3.3
(New)
Super ZX
Coat
3
General to interrupted machining of cast iron and ductile cast iron.
Employs PVD coating of multiple nanometre-thick layers coupled
with a fine-grained super tough substrate for excellent fracture
resistance.
ACZ310
N
Non-Ferrous Metal
DL1000 92.9 2.1
AURORA Coat
(DLC Coat)
0.5
For machining aluminum alloy, copper alloy, and other non-ferrous
metals, and resin.
DLC coat with low friction coefficient and excellent adhesion resistance.
Cermet
Classification
Grade
Hardness HRA
Toughness GPa
Coating
Thickness μm
Characteristics Old Grades
P
Steel
M
Stainless steel
T1500A 92.0 2.2
A general purpose grade that employs a substrate with improved
balance of fracture and wear resistance to deliver superior finished
surfaces in a wide variety of cutting conditions.
T1200A
T250A 91.4 2.1 Tough cermet grade with enhanced crack spread resistance.
T4500A 91.0 2.3 Cermet grade with excellent fracture resistance and reduced
occurrence of thermal cracking.
CBN
Classification
Grade Binder Content %
Grain Size μm
HardnessHV GPa
Toughness GPa
Main Coating Components
Coating Thickness μm
Characteristics
K
Cast Iron
BN7000 Co Alloy 90 to 95 2 41 to 44 1.30 to 1.40 Improved wear and fracture resistance in
rough cutting of cast iron and exotic alloy.
BNS800 Al Alloy 85 to 90 8 39 to 42 0.95 to 1.10 Grade with 100% solid CBN structure and
excellent thermal shock resistance.
BN500 TiC 65 to 70 6 32 to 34 1.00 to 1.10 Optimised for cast iron cutting. Provides
superior wear and fracture resistance.
H
hardened steel
BN350 TiN 60 to 65 1 33 to 35 1.20 to 1.30 High cutting edge strength, suited to heavy
interrupted cutting.
Polycrystalline Diamond
Classification
Grade Binder Content %
Grain Size μm
HardnessHV GPa
Toughness GPa
Characteristics
DA1000 Co 90 to 95 Up to 0.5 110 to 120 ≈2.60
High density sintered material made of ultra-fine diamond
particles that demonstrates optimum wear and fracture
resistance, and excellent edge sharpness.
N
Non-Ferrous Metal
H14
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
(1) (3) (4) (5)
(SEC-)
Cutter Identification Table
(1) Cutter Series
Chart 1
(3) Insert IC: Size Code
Chart 3
(4) Cutter Diameter
Chart 4
(5) Feed Direction
Chart 5
STANDARD TYPE
DGC
(F)
13 100 R
(S)
HIGH FEED
TYPE
DPV
(Z)
4 100
(Q)
R
Chart 1: Cutter Series
Series Code
DGC
WGX
WGC
UFO
FPG
EHG
DNX
APG
WRCX
MSX
PWC
PWS
WFX
WEX
WRX
Chart 5: Feed Direction
Left Hand (L) Right Hand (R)
Chart 4: Cutter Diameter
DC
(1) Cutter Series
DPV
GRV
GSV
GFX
GFS
NRV
NFV
APV
(7) 2 Piece Set Indication
Z
(3)(4)(5)
Same as above
(8) Quick-change Indication
Q
(1) (7) (3) (5)(4) (8)
Chart 3:
Insert IC:
Size Code
Inch
IC Dimension (mm)
3 9.525
4 12.70
5 15.875
6 20.0
Millimetre
IC Dimension (mm)
12 12.7
13 13.5
14 14.0
16 16.0
20 20.0
Inscribed Circle (IC)
IC
IC
Chart 2: Pitch
Cutting Edge Pitch
FExtra-Fine
MFine
(2)
(2) Pitch
Chart 2
(6)
(6) Mounting
Chart 6
Chart 6: Mounting
Bore Size System
SMetric
H14
H
H15
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
(SEC-)
Insert Identification Table
(1) Insert Shape
Chart 1
Chart 1: Insert Shape
Symbol
Insert Shape
Angle
A
Parallelogram 85°
H Hexagonal
120°
L
Rectangular
90°
O Octagonal
135°
P Pentagonal
108°
R Round
SSquare
90°
T Triangle
60°
Q Special
X Special
Chart 2: Relief Angle
Symbol
Relief Angle
N0°
A3°
B5°
C7°
P11°
D15°
E20°
F25°
G30°
OSpecial
Chart 3: Tolerance (mm)
Symbol
Tolerance of Inscribed Circle
(mm)
Thickness
(mm)
A
±0.025 ±0.025
C
±0.025 ±0.025
E
±0.025 ±0.025
K
±0.05 to ±0.15
±0.025
M
±0.05 to ±0.15
±0.13
Chart 4: Insert Hole or Breaker
Symbol
Shape
W
M
R
N
T
[Ex.]
S E M T 13 T3 A G S N-H
* Exceptions
The above table does not apply to the following insert codes: SPCH42TR, SPCH42R, SPCH53TR, SPCH53R, SDKN42MT, SDKN42M,
SDKN53MT, SDKN53M, SEKN42MT, SEKN42M, SEKN53MT, and SEKN53M.
Chart5: Cutting Edge Length
Shape
Cutting Edge Length ( )
S
T
R
H
A
O
(3) Tolerance
Chart 3
(5) Cutting Edge Length
Chart 5
(7) Cutting Edge Angle
Chart 7
(9) Edge Treatment
Chart 9
(11) Supplementary Symbols
Chart 11
(2) Relief Angle
Chart 2
(4) Insert Hole of Breaker
Chart 4
(6) Thickness
Chart 6
(8) Face Relief Angle
Chart 8
(10) Feed Direction
Chart 10
Chart 6: Thickness
Symbol
Thickness (mm)
02 2.38
03 3.18
T3 3.97
04 4.76
06 6.35
Thickness
Thickness
Chart 7: Cutting Edge Angle
Symbol
Cutting Edge Angle
A45°
D60°
E75°
F85°
H87°
P90°
Z Special
Cutting
Edge
Angle
Chart 8: Face Relief Angle
Symbol
Relief Angle
A3°
B5°
C7°
D15°
E20°
F25°
G30°
N0°
P11°
Z Special
Relief
Angle
Chart 9: Edge Treatment
Symbol
Shape
F
Sharp Edge
E
Honed
T
Negative Land
S
Negative Land
+ Honed
Explanation for the above exceptions:
Although "H" and "K" indicate precision tolerances, the insert peripheral is not ground.
"M" in this instance represents "Neutral Hand" insert.
"T" in this instance represents "negative land" edge treatment.
"R" indicates the feed direction (Right Hand).
(1) (2) (3) (4) (5) (6) (7) (8) (9)
(10) (11)
Chart 10: Feed Direction
Symbol
Direction
NNone
R Right Hand
L Left Hand
Chart 11: Supplementary Symbols (Ex.)
Symbol
Description
A Sharp Edge
HStrong Edge
W
Large Edge Treatment
S
Main Insert for
WBMR
H15
H
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Sizes of ø125mm and below have oil holes
Sizes of ø125mm and below have oil holes
Sizes of ø125mm and below have oil holes
Standard Pitch
Type Cat No.
Cutter Diameter
No. of Teeth
Cutter Mounting
ø40 to ø250 3 to 10
4 to 14
5 to 24
3 to 5
ø50 to ø250
ø50 to ø250
ø32 to ø63
WGX13000R(S)
WGXM13000R(S)
WGXF13000R(S)
WGX13000EW
Fine Pitch
Extra-Fine Pitch
Inch/Metric
Metric
Inch/Metric
Inch/Metric
Endmill Type
H16
SEC-Wave Mill
WGX Type
General Features
SEC-WaveMill WGX Type employs unique chipbreaker design to
provide lower resistance and higher quality surface finishes than
conventional tools.
Significant expansion of the insert grades and chipbreakers
lineup and the utilization of the ACM series for stainless steel and
exotic alloys machining.
Series
Characteristics
Low cutting force
The high-rake chipbreaker designed for use with the WGX type achieves low cutting resistance.
High Quality
Improved run-out precision and unique wiper edge shape ensure excellent surface finish quality.
Addition of chamfer reduces burrs and edge chipping.
New Grade Coating
Features high-precision technology that reduces insert run-out variation and a new coating to provide stable and long tool life.
The new ACM200 and ACM300 grades for exotic alloy machining further expand the range of applications.
Standard Pitch
WGX 13000R(S)
Fine Pitch
Extra-Fine Pitch
Endmill Type
WGXM 13000R(S)
WGXF 13000R(S)
WGX 13000EW
Less-Burr Design FG Type Chipbreaker
General-purpose G Type Chipbreaker
Insert Shape Characteristics
Unique Wiper Edge Shape For
Improved Surface Roughness
Addition of chamfer reduces burrs
on cutting surfaces.
Large Rake Angle And Cutting
Edge Rake Angle Improves
Cutting Edge Sharpness
H
Optimal Nose Radius
For High Strength
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Application Range
Work Material
Grade
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
T4500A
ACP100 C
ACM200 C
ACP200
P
ACP300
P
ACM300
P
Coated carbide
Coated carbide
Cermet
P
M
P
Steel
M
Stainless
Steel
The letters "C" and "P" at either end of each grade indicate coating type.
CVD PVD
Blank: Non-coated
Work Material
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
H1
CP
DL1000
P
C
ACK200
PACK300
Coated carbideCarbide
Coated carbide
Grade
K
N
K
Cast Iron
N
Non-Ferrous
Metal
Features of Coating
Super FF Coat CVD : Chemical Vapor Deposition
C
Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine
coating particles, exhibits excellent wear resistance and high reliability.
Achieves excellent chipping resistance thanks to the smoothness of the coating and coating stress control technology.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer.
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions.
Characteristics of Coating Layer Fracture Resistance
New Super ZX Coat/Super ZX Coat PVD : Physical Vapor Deposition
P
The New Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating
that consists of a thousand layers of alternating, nanometer-thick coatings (1 nanometer is 1 billionth of a meter).
Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible.
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions.
Characteristics of Coating Layer Wear Resistance
Work Material S50C Drilled material Tool WGX13100R New ACP100
Cutting Conditions vc=200m/min, f =0.45mm/rev, ap=2.0mm, ae=52.0mm Dry
Equipment M/C BT50 Work Material S50C Tool WGX13100R New ACP200
Cutting Conditions vc=200m/min, fz=0.2mm/t,
a
p=2.0mm,
a
e=52.0mm Dry
ACP100
0 100 200 300 400 500
WGX
Cutting Length until Breakage mm
Competitor's Product
Conventional Grade
Special surface treatment
improves chipping resistance
300
250
200
150
100
50
020406080
ACP200
WGX
No. of Teeth
z=1
Cutting Time (min)
Competitor's Product
Conventional
Grade
Flank wear mm
20
0.05 0.10 0.15 0.20
30
40
50
Super ZX Coat
TiCN Finished Surface Roughness Ra μm
Coating Hardness 30% higher
Coating surface roughness 50% reduction.
Coating Hardness TiCN (GPa)
Conventional coating
New ACP100
ACM200
New ACK200
Super FF Coat
Substrate
Alumina
TiCN
Cross Section of Coating
20
600 800 1,000 1,200
30
40
50
60
TiCN
TiN
TiAIN
Cross Section of Coating TEM Image
Laminating cycle
up to 10nm
10nm
Super ZX Coat
Super ZX Coat
ZX Coat
Starting Temperature For Oxidization (°C)
GPa
Coating Hardness
New ACP200
New ACP300
ACM300
New ACK300
New Super ZX Coat
SEC-Wave Mill
WGX Type
H17
H
H18
H
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Wave Mill
WGX Type
Breaker
15
25 20
LFGG H W
20
Appearance
Low Cutting Force
Standard and with Wiper Flat
Standard High Strength Wiper
Light Cut
General Purpose and Low Burr
General Purpose Heavy Cut
Emphasis on Surface Finish
Work Material
Cutting Edge
Insert Figure
Characteristics
Application
Cutting Resistance Comparison Surface Finish Comparison Insert Indexing Run-Out
2,000
1,500
1,000
500
0
WGX
Feed Force Principal Force Back Force
Competitor's Product Conventional Grade
Low Cutting Force
Low Cutting Force
Low Cutting Force
Cutting Resistance (N)
1.2
1.0
0.8
0.6
0.4
0.2
0
WGX
Surface Roughness Ra (μm)
Competitor's Product Conventional Grade
Good Surface Roughness
Good Surface Roughness
Good Surface Roughness
80
60
40
20
0
WGX Conventional Grade
Below 1/2
Below 1/2
Below 1/2
Run-Out
Run-Out
Run-Out
Face Run-Out (μm)
Work Material S50C Tool ø100
Cutting Conditions vc=200m/min, fz=0.2mm/t, ap=3.0mm
Work Material S50C Tool ø100
Cutting Conditions vc=200m/min,
fz
=0.2mm/t,
a
p=3.0mm
Tool WGXM13100R ø100
No. of Teeth 7 Teeth
Location where
burrs occur
Rotation Direction
Exit Angle: 70°
Work material
feed direction
Cutting Surface Comparison
Addition of chamfer reduces
burrs on cutting surfaces.
Work Material
FG Type G Type Conventional Grade Competitor's Product
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Burr Formation
Machine M/C BT50 Tool WGX13100R ø100 Grade ACP200
Cutting Conditions vc=200m/min,
fz
=0.2mm/t,
a
p=3.0mm,
a
e=80mm Dry
Low-Burr Design FG Type Chipbreaker
Chipbreaker Selection
General-purpose G Type Chipbreaker
High
FG
H
L
G
Edge Strength
Good
Edge Sharpness
Low-Burr Design
Heavy Cutting
Light Cutting
General Purpose (Standard)
Chipbreaker Map
H19
H
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WGX Type
Application Examples
S50C Machine Component
BT30
Huge improvement in surface roughness as compared to competitor's.
Excellent edge sharpness and low cutting resistance. Stable machining with low cutting load.
The conventional grade suffered severe damage after 32 parts while
WGX only had minor wear after 45 parts and is able to continue.
In heavy interrupted machining of pocketed plate, WGX achieves longer
tool life with better surface finish as compared to the competitor's.
While conventional tool experience chattering with low rigidity machines,
the WGX reduces chattering as well as the occurrence of exit burrs.
Stable cutting is achieved even with compact machines.
GType
GType
GType
GType
HType
HType
FGType
FGType
LType
LType
SCM420 Block Material
SS400
Machine Component
ST-52 Pipe Steel
SCM440
Machine Component
Tool WGX13125R ø125 Insert SEMT13T3AGSR-G ACP200
Cutting Conditions vc=220m/min,
fz
=0.25mm/t,
a
p=2.0mm,
a
e=125mm Dry
Tool WGXM13125R ø125 Insert SEMT13T3AGSR-G ACP200
Cutting Conditions vc=300m/min,
fz
=0.12mm/t,
a
p=4.0mm,
a
e=100mm Wet
Tool WGX13080R ø80 Insert SEMT13T3AGSR-H ACP200
Cutting Conditions vc=200m/min, fz=0.15mm/t,
a
p=3.0mm Dry
Tool WGX13125R ø125 Insert SEMT13T3AGSR-FG ACP200
Cutting Conditions vc=200m/min, fz=0.2mm/t,
a
p=1.0mm,
a
e=100mm Wet
WGX
15
0
30
45
Conventional Grade
32 parts
Severe damage
45 parts
Able to continue
No.of Workpieces
Cutting Resistance Comparison
Cutting width ae
10.0mm 20.0mm 30.0mm 40.0mm
WGX
Competitor's
Product
Spindle stoppage
Spindle stoppage
Spindle stoppage
Spindle stoppage
Machine M/C BT30
Tool WGX13063RS ø63 Insert SEMT13T3AGSR-L ACP200
Cutting Conditions vc=300m/min, fz=0.1mm/t,
a
p=4.0mm Dry
GType
GType
GType
GType
SUS630/H900
Machine Component
PVD coating, which has high hardness and excellent oxidation resistance, provides stable tool wear
and a tool life that is over 2 times longer than that of our competitors.
The high wear resistance of CVD coating provides stable tool wear and
a tool life that is over 2 times longer than that of our competitors.
SUS304
Machine Component
Tool
Cutter WGX13100RS ø100
Insert SEMT13T3AGSR-G (ACM300)
Cutting Conditions
vc= 150m/min
fz= 0.15mm/t
ap= 2.0mm
ae= 20.0mm Dry
Tool
Cutter WGX13100RS ø100
Insert SEMT13T3AGSR-G (ACM200)
Cutting Conditions
vc= 150m/min
fz = 0.1mm/t
a
p= 1.0mm
a
e= 75.0mm Dry
WGX WGX Competitor's Product
WGX WGX Competitor's Product
Cutting Distance 8.25m Cutting Distance 3.75m
Cutting Distance 15m Cutting Distance 7.5m
H20
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
H20
SEC-Wave Mill
WGX 13000R(S) Type
45
6
mm
20° to 24°
20° to 22°
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
Body (Standard Pitch)
Cat. No. Stock
Diameter
Max. Diameter
Boss Height Hole Size
Grooving Width
Grooving Depth Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WGX 13040RS
40 52 32 40 16 8.4 5.6 18 14 9 3 0.3 1
13050RS
50 62 40 40 22 10.4 6.3 20 18 11 3 0.4 1
13063RS
63 76 50 40 22 10.4 6.3 20 18 11 4 0.6 1
13080RS
80 93 55 50 27 12.4 7 25 20 13.5 4 1.2 1
13100RS
100 113 70 50 32 14.4 8.5 32 46 - 5 1.6 3
13125RS
125 138 80 63 40 16.4 9.5 29 52 29 6 2.8 1
13160RS
160 173 130 63 40 16.4 9.5 29 88 - 7 4.5 5
13200RS
200 213 150 63 60 25.7 14 35 130 - 8 7.1 6
13250RS
250 263 190 63 60 25.7 14 35 160 - 10 11.2 6
Inch
WGX 13080R
80 93 60 50 25.4 9.5 6 25 20 13 4 1.2 1
13100R
100 113 70 63 31.75 12.7 8 32.5 46 28 5 2.3 2
13125R
125 138 80 63 38.1 15.9 10 35.5 55 30 6 2.9 1
13160R
160 173 100 63 50.8 19.1 11 38 72 - 7 4.5 4
13200R
200 213 150 63
47.625
25.4 14 35 130 - 8 7.1 6
13250R
250 263 190 63
47.625
25.4 14 35 150 - 10 11.2 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter. Sizes ø160 mm or above do not have coolant holes.
Identification Details
WGX
13 040 R S
(1)
Cutter Series
(2)
Insert Size
(3)
Cutter Diameter
(4)
Direction
(5)
Metric Bore
Parts
Shim
Shim
Screw
Insert
Screw
Wrench
Insert
Wrench
(Shim
Anti-
seizure
Cream
WGCS13R BW0507F
BFTX03512IP
TRDR15IP
LH035 SUMI-P
N m
3.0
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.20 -0.30 ACP200
Soft Steel ≤180HB
180-265-350 0.10- 0.25 -0.40 ACP200
Die Steel 200 to 220HB
100- 150 -200 0.15- 0.20 -0.25 ACP200
M
Stainless Steel
160-205-250 0.15- 0.23 -0.30
ACM300
K
Cast Iron 250HB
100- 175 -250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
500-750-1000 0.15- 0.23 -0.30 DL1000
S
Exotic Alloy
30- 50 -80 0.10- 0.20 -0.30
ACM300
Shim Screw
Insert
Insert Screw
Shim
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5
DCSFMS
KWW
DCB
KDP
CBDP
CBDP
CBDP
CBDP
CBDP
CBDP
D2
D1
DC
DCX
LF
Fig 6
LF
KDP
4-ø14
DCSFMS
KWW
DCB
ø66.7
4-ø18
LF
KDP
D1
DC
DCX
DCSFMS
KWW
DCB
ø101.6
LF
KDP
KWW
DCB
DCSFMS
KDP
LF
D1
DC
DCX
D1
DC
DCX
D1
DC
DCX
KWW
DCB
DCSFMS
KWW
DCB
DCSFMS
KDP
LF
ø17
D2
D1
DC
DCX
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light PKN
General Purpose KNP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Application Fig
SEET 13T3AGFR-L Light Cutting
Non-Ferrous Metal 1
13T3AGSR-L
Light Cutting
1
13T3AGSR-G
General purpose
1
SEMT 13T3AGSR-L
Light Cutting
1
13T3AGSR-G
General purpose
1
13T3AGSR-H
Heavy Cut
1
SEMT 13T3AGSR-FG
Burr prevention
2
XEEW
13T3AGER-WR
Wiper Insert
3
13.4
13.4
3.97
20
2.0
13.4
13.4
1.8
3.97
20
17.8
13.4
7.2
3.97
Fig 1
Fig 2
Fig 3
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
H
N m
Recommended Tightening Torque N m
Wiper Insert
Dimensions (mm)
H9 (Be careful
during installation.)
H21
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
SEC-Wave Mill
WGXM 13000R(S) Type
45
6
mm
20° to 24°
20° to 22°
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Shim Screw
Insert
Insert Screw
Shim
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5
DCSFMS
KWW
DCB
KDP
CBDP
CBDP
CBDP
CBDP
CBDP
CBDP
D2
D1
DC
DCX
LF
Fig 6
LF
KDP
4-ø14
DCSFMS
KWW
DCB
ø66.7
4-ø18
LF
KDP
D1
DC
DCX
DCSFMS
KWW
DCB
ø101.6
LF
KDP
KWW
DCB
DCSFMS
KDP
LF
D1
DC
DCX
D1
DC
DCX
D1
DC
DCX
KWW
DCB
DCSFMS
KWW
DCB
DCSFMS
KDP
LF
ø17
D2
D1
DC
DCX
Identification Details
WGX
M 13 050 R S
(1)
Cutter Series
(2)
M : Fine Pitch
F : Extra-Fine Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Body (Fine Pitch)
Cat. No. Stock
Diameter
Max. Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WGXM 13050RS
50 62 40 40
22
10.4 6.3 20 18 11 4 0.4 1
13063RS
63 77 50 40
22
10.4 6.3 20 18 11 5 0.6 1
13080RS
80 94 55 50
27
12.4 7 25 20 13.5 6 1.1 1
13100RS
100 114 70 50
32
14.4 8.5 32 46 - 7 1.6 3
13125RS
125 139 80 63
40
16.4 9.5 29 52 29 8 2.8 1
13160RS
160 174 130 63
40
16.4 9.5 29 88 - 10 4.5 5
13200RS
200 214 150 63
60
25.7 14 35 130 - 12 7.0 6
13250RS
250 264 190 63
60
25.7 14 35 160 - 14 11.1 6
Inch
WGXM 13080R
80 94 60 50
25.4
9.5 6 25 20 13 6 1.1 1
13100R
100 114 70 63
31.75
12.7 8 32.5 46 28 7 2.2 2
13125R
125 139 80 63
38.1
15.9 10 35.5 55 30 8 2.9 1
13160R
160 174 100 63
50.8
19.1 11 38 72 - 10 4.5 4
13200R
200 214 150 63
47.625
25.4 14 35 130 - 12 7.0 6
13250R
250 264 190 63
47.625
25.4 14 35 150 - 14 11.1 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter. Sizes ø160 mm or above do not have coolant holes.
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light PKN
General Purpose KNP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Application Fig
SEET 13T3AGFR-L Light Cutting
Non-Ferrous Metal 1
13T3AGSR-L
Light Cutting
1
13T3AGSR-G
General purpose
1
SEMT 13T3AGSR-L
Light Cutting
1
13T3AGSR-G
General purpose
1
13T3AGSR-H
Heavy Cut
1
SEMT 13T3AGSR-FG
Burr prevention
2
XEEW
13T3AGER-WR
Wiper Insert
3
13.4
13.4
3.97
20
2.0
13.4
13.4
1.8
3.97
20
17.8
13.4
7.2
3.97
Fig 1
Fig 2
Fig 3
Parts
Shim
Shim
Screw
Insert
Screw
Wrench
Insert
Wrench
(Shim
Anti-
seizure
Cream
WGCS13R BW0507F
BFTX03512IP
TRDR15IP
LH035 SUMI-P
N m
3.0
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.20 -0.30 ACP200
Soft Steel ≤180HB
180-265-350 0.10- 0.25 -0.40 ACP200
Die Steel 200 to 220HB
100- 150 -200 0.15- 0.20 -0.25 ACP200
M
Stainless Steel
160-205-250 0.15- 0.23 -0.30
ACM300
K
Cast Iron 250HB
100- 175 -250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
500-750-1000 0.15- 0.23 -0.30 DL1000
S
Exotic Alloy
30- 50 -80 0.10- 0.20 -0.30
ACM300
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
H21
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
H
N m
Recommended Tightening Torque N m
Wiper Insert
Dimensions (mm)
H9 (Be careful
during installation.)
H22
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Body (Extra-Fine Pitch)
Cat. No. Stock
Diameter
Max. Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WGXF 13050RS
50 62 40 40
22
10.4 6.3 20 18 11 5 0.4 1
13063RS
63 77 50 40
22
10.4 6.3 20 18 11 6 0.6 1
13080RS
80 94 55 50
27
12.4 7 25 20 13.5 8 1.1 1
13100RS
100 114 70 50
32
14.4 8.5 32 46 - 10 1.5 3
13125RS
125 139 80 63
40
16.4 9.5 29 52 29 12 2.7 1
13160RS
160 174 130 63
40
16.4 9.5 29 88 - 16 4.5 5
13200RS
200 214 150 63
60
25.7 14 35 130 - 20 6.9 6
13250RS
250 264 190 63
60
25.7 14 35 160 - 24 11.0 6
Inch
WGXF 13080R
80 94 60 50
25.4
9.5 6 25 20 13 8 1.1 1
13100R
100 114 70 63
31.75
12.7 8 32.5 46 28 10 2.1 2
13125R
125 139 80 63
38.1
15.9 10 35.5 55 30 12 2.8 1
13160R
160 174 100 63
50.8
19.1 11 38 72 - 16 4.5 4
13200R
200 214 150 63
47.625
25.4 14 35 130 - 20 6.9 6
13250R
250 264 190 63
47.625
25.4 14 35 150 - 24 11.0 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter. Sizes ø160 mm or above do not have coolant holes.
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
45
6
mm
20° 24°
to
to
Axial
Radial
Rake
Angle
20° 22°
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Shim Screw
Insert Screw
Shim
Insert
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5
DCSFMS
KWW
DCB
KDP
CBDP
CBDP
CBDP
CBDP
CBDP
CBDP
D2
D1
DC
DCX
LF
Fig 6
LF
KDP
4-ø14
DCSFMS
KWW
DCB
ø66.7
4-ø18
LF
KDP
D1
DC
DCX
DCSFMS
KWW
DCB
ø101.6
LF
KDP
KWW
DCB
DCSFMS
KDP
LF
D1
DC
DCX
D1
DC
DCX
D1
DC
DCX
KWW
DCB
DCSFMS
KWW
DCB
DCSFMS
KDP
LF
ø17
D2
D1
DC
DCX
Identification Details
WGX
F 13 050 R S
(1)
Cutter Series
(2)
M : Fine Pitch
F : Extra-Fine
Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light PKN
General Purpose KNP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Application Fig
SEET 13T3AGFR-L Light Cutting
Non-Ferrous Metal 1
13T3AGSR-L
Light Cutting
1
13T3AGSR-G
General purpose
1
SEMT 13T3AGSR-L
Light Cutting
1
13T3AGSR-G
General purpose
1
13T3AGSR-H
Heavy Cut
1
SEMT 13T3AGSR-FG
Burr prevention
2
XEEW
13T3AGER-WR
Wiper Insert
3
13.4
13.4
3.97
20
2.0
13.4
13.4
1.8
3.97
20
17.8
13.4
7.2
3.97
Fig 1
Fig 2
Fig 3
Parts
Shim
Shim
Screw
Insert
Screw
Wrench
Insert
Wrench
(Shim
Anti-
seizure
Cream
WGCS13R BW0507F
BFTX03512IP
TRDR15IP
LH035 SUMI-P
N m
3.0
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.20 -0.30 ACP200
Soft Steel ≤180HB
180-265-350 0.10- 0.25 -0.40 ACP200
Die Steel 200 to 220HB
100- 150 -200 0.15- 0.20 -0.25 ACP200
M
Stainless Steel
160-205-250 0.15- 0.23 -0.30
ACM300
K
Cast Iron 250HB
100- 175 -250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
500-750-1000 0.15- 0.23 -0.30 DL1000
S
Exotic Alloy
30- 50 -80 0.10- 0.20 -0.30
ACM300
SEC-Wave Mill
WGXF 13000R(S) Type
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.v
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
H
N m
Recommended Tightening Torque N m
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
Wiper Insert
Dimensions (mm)
H9 (Be careful
during installation.)
H23
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WGX 13000EW
Type
45
6
mm
20° 24°
to
to
Axial
Radial
Rake
Angle
20° 22°
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
DMM
DC
LH
LF
DCX
LS
Body (Shank Type)
Cat. No. Stock
Diameter
Max. Diameter
Shank Head Shank
Total Length
No. of
Teeth
DC DCX DMM LH LS LF
WGX 13032EW 32 44 32 40 85 125 3
13040EW 40 52 32 40 85 125 3
13050EW 50 62 32 40 85 125 4
13063EW 63 76 32 40 85 125 5
Inserts are not included.
ø
32 mm size does not have shims.
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.20 -0.30 ACP200
Soft Steel ≤180HB
180-265-350 0.10- 0.25 -0.40 ACP200
Die Steel 200 to 220HB
100- 150 -200 0.15- 0.20 -0.25 ACP200
M
Stainless Steel
160-205-250 0.15- 0.23 -0.30
ACM300
K
Cast Iron 250HB
100- 175 -250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
500-750-1000 0.15- 0.23 -0.30 DL1000
S
Exotic Alloy
30- 50 -80 0.10- 0.20 -0.30
ACM300
Identification Details
WGX 13 032 EW
(1)
Cutter Series
(2)
Insert Size
(3)
Cutter Diameter
(4)
Endmill Type
Shim Screw
Insert Screw
Shim
Insert
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light PKN
General Purpose PKNP
Roughing P P K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Application Fig
SEET 13T3AGFR-L Light Cutting
Non-Ferrous Metal 1
13T3AGSR-L
Light Cutting
1
13T3AGSR-G
General purpose
1
SEMT 13T3AGSR-L
Light Cutting
1
13T3AGSR-G
General purpose
1
13T3AGSR-H
Heavy Cut
1
SEMT 13T3AGSR-FG
Burr prevention
2
XEEW
13T3AGER-WR
Wiper Insert
3
13.4
13.4
3.97
20
2.0
13.4
13.4
1.8
3.97
20
17.8
13.4
7.2
3.97
Fig 1
Fig 2
Fig 3
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
H
N m
Recommended Tightening Torque N m
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
Parts
Applicable
Cutters Shim
Shim
Screw Insert Screw Wrench
Insert
Wrench
(Shim
Anti-seizure
Cream
Other WGX13000EW types
except the following items
WGCS13R BW0507F
BFTX03512IP
N m
3.0
TRDR15IP
LH035 SUMI-P
WGX13032EW
BFTX03512IP
N m
3.0
TRDR15IP
SUMI-P
Wiper Insert
Dimensions (mm)
H9 (Be careful
during installation.)
mark : To be replaced by new item (Please confirm stock availability)
H24
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Wave Mill
WGC 3000 / WGC F4000 Type
Body WGC 3000 Type
Cat. No. Stock
Diameter
Max. Diameter
Boss Height
Hole Size
Bolt
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB D1 KWW KDP CBDP
WGC 3080R 80 89 60 50 25.4 9.5 6 25 6 1.1 1
3100R 100 109 70 50 31.75 46 12.7 8 32 7 1.5 2
Body WGC 4000 Type
WGC 4080R 80 93 60 50 25.4 9.5 6 25 4 1.0 1
4100R 100 113 70 50 31.75 46 12.7 8 32 5 1.5 2
4125R 125 138 80 63 38.1 56 15.9 10 38 6 2.6 2
4160R 160 173 100 63 50.8 72 19.1 11 38 7 4.0 2
4200R 200 213 130 63 47.625 130 25.4 14 35 8 6.6 3
Body WGCF 4000 Type
WGCF 4080R 80 93 60 50 25.4 9.5 6 25 8 1.0 1
4100R 100 113 70 50 31.75 46 12.7 8 32 10 1.5 2
4125R 125 138 80 63 38.1 56 15.9 10 38 12 2.6 2
4160R 160 173 100 63 50.8 72 19.1 11 38 16 4.0 2
4200R 200 213 130 63 47.625 130 25.4 14 35 20 6.6 3
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
DLC
Carbide
Cermet
SUMIDIA
Application
High Speed/Light
PKN N N
General Purpose
KNP P N N
Roughing KN N
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
A30N
EH520
H1
T250A
DA1000
DA2200
Fig Application
9.525
9.525
3.18
20
2.1
13.4
13.4
3.97
20
2.5
Fig 4
Fig 5
Fig 6
20
3.97
18
13.4
8.0
SEET 0903AGFN-L 4
WGC 3000 Type
0903AGSN-G 4
0903AGSN-N 4
SEMT 0903AGSN-L 4
0903AGSN-G 4
SEET 13T3AGFN-L 5
WGC 4000 Type
WGCF 4000 Type
13T3AGSN-G 5
13T3AGSN-N 5
SEMT 13T3AGSN-L 5
13T3AGSN-G 5
13T3AGSN-H 5
NF-SECW 13T3AGTN-N 5
NF-XEEW 13T3AGFR-W 6
XEEW 13T3AGER-W 6
General Milling for Steel, Cast Iron & Exotic Material
45
6
mm
45
4
mm
Rake
Angle
Axial
Radial
20° to 22°
20° to 24°
10° 19
to
+20°
(
3000T
yp
e
)(
4000T
yp
e
)
(
4000T
yp
e
)(
3000T
yp
e
)
Parts
Applicable
Cutters Shim
Shim
Screw Insert Screw Wrench
Insert
Wrench
(Shim
WGC3000 Type
BFTX0307IP
N m
2.0
TRDR10IP
WGC(F)4000 Type
WGCS13R BW0507F
BFTX03512IP
N m
3.0
TRDR15IP
LH035
* SUMI-P anti-seizure cream is included in the package.
Shim Screw (4000 series only)
Insert
Insert Screw
Shim (4000 series only)
LF
LF
31
LF
DCSFMS
ø13
DCX
ø20
DCB
KWW
KDP
CBDP
DC
CBDP
DCSFMS
DCX
DCB
KWW
KDP
DC
D1
DCSFMS
DCX
DCB
KWW
ø18
KDP
ø101.6
DC
D1
CBDP
Fig 1 Fig 2 Fig 3
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions WGC3000 Type
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.15 -0.20 ACP200
Soft Steel
≤180HB
180-265-350 0.10- 0.18 -0.25 ACP200
Die Steel
200 to 220HB
100- 150 -200 0.15- 0.18 -0.20 ACP200
M
Stainless Steel
160-205-250 0.15- 0.18 -0.20 ACP300
K
Cast Iron
250HB 100- 175 -250 0.15- 0.18 -0.20 ACK200
N
Non-Ferrous Metal
500-750-1000 0.15- 0.23 -0.30 DL1000
Recommended Cutting Conditions WGC(F)4000 Type
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.20 -0.30 ACP200
Soft Steel
≤180HB
180-265-350 0.10- 0.25 -0.40 ACP200
Die Steel
200 to 220HB
100- 150 -200 0.15- 0.20 -0.25 ACP200
M
Stainless Steel
160-205-250 0.15- 0.23 -0.30 ACP300
K
Cast Iron
250HB 100- 175 -250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
500-750-1000 0.15- 0.23 -0.30 DL1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Inch
Inch
Inch
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
N m
Recommended Tightening Torque N m
H
Wiper Insert
Dimensions (mm)
Inserts are not included.
H9 (Be careful
during installation.)
H25
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
mark : To be replaced by new item (Please confirm stock availability)
SEC-Wave Mill
WGC 3000EW / 4000EW Type
SEC-Wave Mill
WGC 3000RS / WGC F 4000RS Type
Body (WGC 3000EW Type)
Cat. No.
Stock
Diameter
Max. Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
DC
DCX DMM
LH LS LF
WGC 3020EW 20 29 20 40 60 100 2
3025EW 25 34 20 40 60 100 3
3032EW 32 41 32 40 85 125 4
3040EW 40 49 32 40 85 125 4
3050EW 50 59 32 40 85 125 5
WGC 3063EW 63 72 32 40 85 125 6
Body (WGC 4000EW Type)
WGC 4032EW 32 44 32 40 85 125 3
4040EW 40 52 32 40 85 125 3
4050EW 50 62 32 40 85 125 4
4063EW 63 76 32 40 85 125 5
Inserts are not included.
Body (WGC 3000RS Type)
Cat. No.
Stock
Diameter
Max. Diameter
Hole Size
Bolt
Grooving Depth
Grooving Width
Height
Mounting Depth
No. of
Teeth
DC
DCX
DCB
D2
KDP
KWW
LF
CBDP
WGC 3032RS 32 41 16 9 5.6
8.4
40 18 4
3040RS 40 49 16 9 5.6
8.4
40 18 4
3050RS 50 59 22 11 6.3
10.4
40 20 5
3063RS 63 72 22 11 6.3
10.4
40 20 6
Body (WGC 4000RS Type)
WGC 4040RS 40 52 16 9 5.6
8.4
40 18 3
4050RS 50 63 22 11 6.3
10.4
40 20 3
4063RS 63 76 22 11 6.3
10.4
40 20 4
Body (WGCF 4000RS Type)
WGCF 4050RS 50 63 22 11 6.3
10.4
40 20 5
4063RS 63 76 22 11 6.3
10.4
40 20 6
Inserts are not included.
4mm
45
(
3000T
yp
e
)
6mm
45
(
4000T
yp
e
)
4mm
45
(
3000T
yp
e
)
6mm
45
(
4000T
yp
e
)
LH
LF
DC
DCX
DMM h7
45
LS
KDP
D2
DC
DCX
KWW
DCB H7
45 LF
CBDP
Parts (Common)
Shim Shim Screw Insert Screw Wrench
Insert
Wrench
(Shim Applicable Endmill * SUMI-P anti-seizure
cream is included in
the package.
BFTX0307IP
N m
2.0
TRDR10IP
WGC 3000EW/RS Type
BFTX03512IP
N m
3.0
TRDR15IP
WGC 4032EW
WGCS13R
BW0507F
BFTX03512IP
N m
3.0
TRDR15IP
LH035
WGC 4000EW / RS Type (Except WGC 4032EW) WGCF 4000RS Type
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions WGC4000EW/RS WGCF4000RS Type (Common)
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.20 -0.30 ACP200
Soft Steel
≤180HB
180-250-350 0.10- 0.25 -0.40 ACP200
Die Steel
200 to 220HB
100- 150 -200 0.15- 0.20 -0.25 ACP200
M
Stainless Steel
160-200-250 0.15- 0.23 -0.30 ACP300
K
Cast Iron
250HB 100-200-250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
300-500-1000 0.15- 0.18 -0.20 DL1000
Recommended Cutting Conditions WGC3000EW/RS Type Common
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.15 -0.20 ACP200
Soft Steel
≤180HB
180-250-350 0.10- 0.18 -0.25 ACP200
Die Steel
200 to 220HB
100- 150 -200 0.15- 0.18 -0.20 ACP200
M
Stainless Steel
160-200-250 0.15- 0.18 -0.20 ACP300
K
Cast Iron
250HB 100-200-250 0.15- 0.18 -0.20 ACK200
N
Non-Ferrous Metal
300-500-1000 0.15- 0.18 -0.20 DL1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
DLC
Carbide
Cermet
SUMIDIA
Application
High Speed/Light
PKN N N
General Purpose
MKNP P N N
Roughing KN N
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
A30N
EH520
H1
T250A
DA1000
DA2200
Fig Application
9.525
9.525
3.18
20
2.1
13.4
13.4
3.97
20
2.5
Fig 4
Fig 5
Fig 6
20
3.97
18
13.4
8.0
SEET 0903AGFN-L 4
WGC 3000 Type
0903AGSN-G 4
0903AGSN-N 4
SEMT 0903AGSN-L 4
0903AGSN-G 4
SEET 13T3AGFN-L 5
WGC 4000 Type
WGCF 4000 Type
13T3AGSN-G 5
13T3AGSN-N 5
SEMT 13T3AGSN-L 5
13T3AGSN-G 5
13T3AGSN-H 5
NF-SECW 13T3AGTN-N 5
NF-XEEW 13T3AGFR-W 6
XEEW 13T3AGER-W 6
Metric
Metric
Metric
H
N m
Recommended Tightening Torque N m
Wiper Insert
Dimensions (mm)
Dimensions (mm)
H9 (Be careful
during installation.)
3,000
2,000
1,000
0
DGC DGC WGC
0.4
1.0
0
2.0
3.0
4.0
5.0
6.0
0.1 0.2 0.3 0.5
WGX/WGC
(SNMT)(
ONMT)
SNMT 13T6ANER
ONMT 05T6ANER
DGCDGC
Higher Efficiency
Axial Cutting Depth a
p
(mm)
Work Material
SCM435
Tool ø100
Cutting Conditions
p
= 3mm,
z
= 0.3mm/t,
c
= 200m/min,
e
= 85mm
Combined Force (N)
vfaa
Equivalent Level Of Cutting Resistance
Shim Protects
Body
Use Two Types Of Insert For Different Applications
SNMT/SNET Type
SNMT/SNET Type
Stronger than single-sided insert cutters
Economical double-sided design gives double
the number of corners of standard inserts
(Max. Depth of Cut = 6.0mm)
ONMT/ONET Typ e
ONMT/ONET Typ e
Double-sided design with 16
corners for improved economy
(Max. Depth of Cut = 3.0mm)
ONMT Type
(Double-Sided, 16 Corners)
SNMT Type
(Double-Sided, 8 Corners)
Recommended Cutting Conditions For General Steel Milling
Cutting Force Comparison
Achieves level of cutting edge sharpness and machined surface quality equivalent to
single-sided insert cutter at a maximum cutting depth of ap3mm or shallower.
Characteristics
f
z
(mm/t)
Feed Per Insert
Dual-Purpose Body Characteristics
Two types of inserts can be used with a single body depending on milling application to help reduce tool costs.
H26
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Sumi Dual Mill
DGC Type
General Features
SEC-Sumi Dual Mill DGC type employs double-sided inserts with up
to 16 corners for excellent economy. This is a general-purpose cutter
featuring high cutting edge strength for high efficiency milling and a low-
burr chipbreaker design that provides high quality machined surfaces.
H
Choose A Tool To Suit Your Application From A Comprehensive Lineup
DGC 13000R(S)
DGC 13000R(S)
DGC 13000R(S)
M
MDGC 13000R(S)
DGC 13000R(S)
DGC 13000R(S)DGC 13000R(S)
DGC 13000R(S)
DGC 13000R(S)
F
F
FDGC 13000
DGC 13000
DGC 13000EW
EW
EW
Fine Pitch
Fine Pitch
Fine PitchStandard Pitch
Standard Pitch
Standard Pitch Extra-Fine Pitch
Extra-Fine Pitch
Extra-Fine Pitch Endmill Type
Endmill Type
Endmill Type
Cutter ø40mm to ø250mm
Cutter ø40mm to ø250mm
Cutter ø40mm to ø250mm
Cutting Edges 3to 10
Cutting Edges 3to 10
Cutting Edges 3to 10
Mounting: Metric/Inch
Mounting: Metric/Inch
Mounting: Metric/Inch
Cutter ø50mm to ø250mm
Cutter ø50mm to ø250mm
Cutter ø50mm to ø250mm
Cutting Edges 4to 14
Cutting Edges 4to 14
Cutting Edges 4to 14
Mounting: Metric/Inch
Mounting: Metric/Inch
Mounting: Metric/Inch
Cutter ø50mm to ø250mm
Cutter ø50mm to ø250mm
Cutter ø50mm to ø250mm
Cutting Edges 5to 18
Cutting Edges 5to 18
Cutting Edges 5to 18
Mounting: Metric/Inch
Mounting: Metric/Inch
Mounting: Metric/Inch
Cutter ø40mm to ø63mm
Cutter ø40mm to ø63mm
Cutter ø40mm to ø63mm
Cutting Edges 3to 4
Cutting Edges 3to 4
Cutting Edges 3to 4
Mounting: Metric/Inch
Mounting: Metric/Inch
Mounting: Metric/Inch
H27
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Sumi Dual Mill
DGC Type
H
0
0.05
0.10
0.15
0.20
0.25
0.30
1 3 5 10 20 25
DGCDGC
Work Material SCM435 Tool ø100
Cutting Conditions
vc=200m/min, fz=0.15m/min, ap=2.0mm, ae=85mm, Dry
Comp. A
Comp. B
Low Wear
Flank wear (
mm
)
Number Of Passes (1Pass=300mm)
Application Range
T4500A
ACP100 C
ACM200 C
ACP200
P
ACP300
P
ACM300
P
P
M
Work Material
Grade
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Coated carbide
Coated carbide
Cermet
Steel
Stainless Steel
EH520
DL1000
P
C
ACK200
PACK300
K
N
The letters "C" and "P" at either end of each grade indicate coating type. CVD PVD Blank: Non-coated
Work Material
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
CP
Coated carbideCarbide
Coated carbide
Grade
Cast Iron
Non-Ferrous Metal
Achieves excellent chipping resistance thanks to the smoothness of the coating and our coating stress control technology.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer.
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions.
NEW Super ZX Coat/Super ZX Coat PVD : Physical Vapor Deposition
P
The New Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating
that consists of a thousand layers of alternating, nanometer-thick coatings (1 nanometer is 1 billionth of a meter).
Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible.
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions.
Characteristics of Coating Layer Wear Resistance
ZX Coat
20
600 800 1,000 1,200
30
40
50
60
TiCN
TiN
TiAIN New Super ZX Coat
Super ZX Coat
Super ZX Coat
Starting Temperature For Oxidization °C
Cross Section of Coating TEM Image
Laminating cycle
up to 10nm
New ACP200
New ACP300
ACM300
New ACK300
Coating Hardness TiCN GPa
10nm
Features of Coating
Super ZX Coat CVD : Chemical Vapor Deposition
C
Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine
coating particles, exhibits excellent wear resistance and high reliability.
Characteristics of Coating Layer
0
0.4
0.5
0.6
0.7
fz
(
mm/t
)
DGC
DGC
DGC
DGC
Work Material S50C Drilled material Tool ø100
Cutting Conditions
vc=150m/min, ap=3.0mm, ae=75mm, Dry
Fracture Resistance
Competitor's Product Competitor's Product Competitor's Product
Fracture
20
0.05 0.10 0.15 0.20
30
40
50
Super FF Coat
Super ZX Coat
TiCN Finished Surface Roughness Ra (μm)
Coating Hardness 30% higher
Coating surface roughness 50% reduction.
Coating Hardness TiCN GPa
Conventional coating
Substrate
Alumina
TiCN
Cross Section of Coating
New ACP100
ACM200
New ACK200
H28
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Sumi Dual Mill
DGC Type
Chipbreaker Selection
25 25
25 25
23
30 30 30
30
4
FL L FG G H S W
8
Characteristics
Application
Appearance
Breaker
Work Material
Cutting Edge
Insert Figure
Double-Sided,
2 Corners
Not Available Not Available Not Available Not Available
Light Cut and with Wiper Flat
Light Cut
Standard and with Wiper Flat
Standard High Strength High Rake Wiper
Low Cutting Force and Low Burr
Low Cutting Force
General Purpose and Low Burr
General Purpose Heavy Cut Non-Ferrous Metal
Emphasis on Surface Finish
* Can be used onl
y
in combination with s
q
uare inserts.
FG type chipbreakers feature chamfer to minimize burrs and provide excellent milling quality.
Improved Milling Quality
Less-Burr
Design
FG Type
With Chamfer
Chamfered Corners Reduce Burrs
Area Prone
To Burrs
Cutter Diameter And Cutting Edge Height
FG
Ty p
e
e
Square Type SNMT/SNET
63.0
mm
100.0mm
61.4mm
102.9
mm
Octagonal ONMT/ONET
Comp. AFG Type
Burr
Burr
BurrNo Burrs
No Burrs
No Burrs
FG type inserts with less-burr design enable high-quality
milling with few burrs and little edge chipping.
Work Material SCM435
Tool ø100
p
= 3mm,
e
= 85mm
Cutting Conditions
z
= 0.2mm/t
c
=
200m/min,
SNMT/SNET
ONMT/ONET
100.0
102.9
63.0
61.4
6.0
3.0
Cutter Diameter
Cutting Edge Height
Body Shape (Example: With Cutter Diameter of 100mm)
Max. Depth of Cut
Note that while square inserts (SNMT)
and octagonal inserts (ONMT) can be used
interchangeably on the same body, they
have different cutter diameters, cutting edge
heights, and maximum cutting depths.
Insert DC (mm) LF (mm)
APMX
(mm)
Attaching Octagonal Inserts
Firmly align insert with
guide faces, press down in
the direction of the arrow,
and tighten the screw to x
the insert.
Press Down
Firmly From Above
Press Down
Firmly From Above
Align With
Guide Faces
Align With
Guide Faces
Edge Strength
FL
FG
H
L
G
High
Good
Edge Sharpness
Light Cutting
with Low Burr
Low-Burr Design
Light Cutting
General Purpose
(Standard)
Heavy Cutting
Chipbreaker Map
H
H29
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Sumi Dual Mill
DGC Type
Part/Work Material
Automotive Component / Cast Steel
Tool
Manufacturer
Sumitomo
Conventional Tool
Body
DGCM13080R(ø80)
ø80
Insert
SNMT13T6ANER-G
8 Corners
Single-Sided
4 Corners
No. of Flutes
66
Grade ACP200
PVD Positive Type
Cutting
Conditions
Cutting Speed(m/min)
160 160
Feed
(mm/t) 0.31 0.31
Feed Rate (mm/min)
1,184 1,184
Axial Cutting Depth(mm)
33
Cutting Width(mm)
60 60
No.of Workpieces
22
D /Wet Wet Wet
Can be used under the same conditions as the single-sided inserts.
Improved tool economy with double the number of corners.
Part/Work Material Machine Component / S50C
Tool
Manufacturer
Sumitomo
Conventional Tool
Body
DGCM13160R(ø160)
ø160
Insert
SNMT13T6ANER-FG
8 Corners
Single-Sided
8
Corners
No. of Flutes
10 10
Grade ACP200
PVD Positive Type
Cutting
Conditions
Cutting Speed(m/min)
133 133
Feed
(mm/t) 0.132 0.132
Feed Rate (mm/min)
350 350
Axial Cutting Depth(mm)
2.5 2.5
Cutting Time (min)
287 287
D /Wet Dry Dry
Achieving higher machining quality with less burr as
compared to the conventional tool.
Part/Work Material
Machine Component / Cast Steel
Tool
Manufacturer
Sumitomo
Conventional Tool
Body
DGCM13125(ø125)
ø125
Insert
ONMT05T6ANER-G
16 Corners
Double-Sided
8
Corners
No. of Flutes
88
Grade ACP200
PVD Positive Type
Cutting
Conditions
Cutting Speed(m/min)
160 160
Feed
(mm/t) 0.29 0.29
Feed Rate (mm/min)
945 945
Cutting Width(mm)
2.5 2.5
D /Wet Dry Dry
Improved tool economy with double the number of corners.
Application Examples
Recommended Cutting Conditions (ONMT / ONET
ISO cm/min
- -
zmm/t
- -
P
G150-200 -250 0.10- 0.30 -0.50 2ACP200
ACP300
G180-250 -350 0.10- 0.50 -0.50 2ACP200
ACP300
G100-150 -200 0.15- 0.25 -0.30 2ACP200
ACP300
MG
KG100-200 -250 0.10- 0.30 -0.50 2ACK200
ACK300
Recommended Cutting Conditions (SNMT / SNET
ISO
Work
Material
Hardness
Cutting Speed
cm/min
Min.-
Optimum
-Max.
Feed Rate
zmm/t
Min.-
Optimum
- Max.
Depth
of Cut
mm
Grade
P
General Steel
G150-200 -250 0.10- 0.25 -0.40 4ACP200
ACP300
Soft Steel
G180-250 -350 0.10- 0.30 -0.45 4ACP200
ACP300
Die Steel
G100-150 -200 0.15- 0.25 -0.35 4ACP200
ACP300
M
Stainless Steel
G
K
N
Cast Iron
G100-200 -250 0.10- 0.25 -0.40 5ACK200
ACK300
ACM300
DL1000
ACM300
G
Non-Ferrous Metal
Stainless Steel
Cast Iron
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
160-200 -250 0.15- 0.23 -0.30 3
500-750-1000 0.15- 0.23 -0.30 3
160-200 -250 0.15- 0.23 -0.30 2
Die Steel
mm
Work
Material
Hardness
Cutting Speed
Min.
Optimum
Max.
Feed Rate
Min.
Optimum
Max.
General Steel
Soft Steel
Depth
of Cut
Grade
Part/Work Material
Automotive Component / Stainless Steel
Tool
Manufacturer
Sumitomo
Conventional Tool
Body
DGC13100R(ø100)
ø100
Insert
SNET13T6ANER-G
8 Corners
Single-Sided
(4 Corners
No. of Flutes
55
Grade ACM300
PVD Positive Type
Cutting
Conditions
Cutting Speed(m/min)
150 150
Feed (mm/t) 0.15 0.15
Feed Rate (mm/min)
360 360
Axial Cutting Depth(mm)
2.0 2.0
D /Wet Wet Wet
In addition to double the number of corners, each corner
can achieve 3 times longer tool life than the conventional.
H
H30
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
EH520
DL1000
T4500A
Fig
SNMT 13T6ANER-L 1
13T6ANER-G 1
13T6ANER-H 1
13T6ANER-FL 2
13T6ANER-FG 2
SNET
13T6ANER-L 1
13T6ANER-G 1
13T6ANER-FL 2
13T6ANER-FG 2
13T6ANFR-S 1
XNEU
13T6ANEN-W 3
ONMT
05T6ANER-L 4
05T6ANER-G 4
ONET
05T6ANER-L 4
05T6ANER-G 4
13.5
13.5
1.8
6.9
6.0
13.5
13.5
6.6
7.5
13.5
18.3
Fig 3 Fig 4
13.5
13.5
1.6
Fig 2
6.9
Fig 1
Wiper Insert
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
Insert Screw
Insert Screw
Insert Screw
Shim Screw
Shim Screw
Shim Screw
Shim
Shim
Shim
Insert
Insert
Insert
SEC-Sumi Dual Mill
DGC 13000R
(S)
Type
45
3
mm
45
6
mm
(SNMT SNET) (ONMT ONET)
10
5
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Body (Standard Pitch)
Cat. No. Stock Diameter
Max. Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1
Metric
DGC 13040RS
40 (42.9) 54 36 40 (38.44) 16 8.4 5.6 18 13.5 3 0.3 1
13050RS
50 (52.9) 64 40 40 (38.44) 22 10.4 6.3 20 18 3 0.4 1
13063RS
63 (65.9) 77 50 40 (38.44) 22 10.4 6.3 20 18 4 0.5 1
13080RS
80 (82.9) 94 60 50 (48.44) 27 12.4 7 25 20 4 1.2 1
13100RS
100 (102.9) 114 70 50 (48.44) 32 14.4 8.5 32 46 5 1.6 3
13125RS
125 (127.9) 139 80 63 (61.44) 40 16.4 9.5 29 52 6 2.8 1
13160RS
160 (162.9) 174 130 63 (61.44) 40 16.4 9.5 29 88 7 4.5 5
13200RS
200 (202.9) 214 150 63 (61.44) 60 25.7 14 35 130 8 7.1 6
13250RS
250 (252.9) 264 190 63 (61.44) 60 25.7 14 35 160 10 11.2 6
Inch
DGC 13080R
80 (82.9) 94 60 50 (48.44) 25.4 9.5 6 25 20 4 1.2 1
13100R
100 (102.9) 114 70 63 (61.44) 31.75 12.7 8 32.5 28 5 2.2 2
13125R
125 (127.9) 139 80 63 (61.44) 38.1 15.9 10 35.5 55 6 2.8 1
13160R
160 (162.9) 174 100 63 (61.44) 50.8 19.1 11 38 72 7 4.5 4
13200R
200 (202.9) 214 150 63 (61.44)
47.625
25.4 14 35 130 8 7.1 6
13250R
250 (252.9) 264 190 63 (61.44)
47.625
25.4 14 35 150 10 11.2 6
Figures in parentheses indicate values for ONMT/ONET type inserts.
Inserts are not included. Sizes ø160 mm or above do not have coolant holes.
Identification Details
(1)
Cutter Series
(2)
Insert Size
(3)
Cutter Diameter
(4)
Direction
(5)
Metric Bore
DGC 13 040 R S
Parts
Shim Shim
Screw L Type Wrench Insert Screw Wrench Anti-seizure
Cream
DGCS13R BW0609F LH040
BFTX0412IP
N m
3.0
TRDR15IP SUMI-P
*Corners can be changed simply by loosening the screw. (Only applies to DGC / DGCM types with body size ø80 or above.
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Recommended Cutting Conditions
H29
Wiper inserts can be used only in combination with square inserts.
H
N m
Recommended Tightening Torque N m
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
KDP
LF
D1
DC
DCX
DCSFMS
4-ø14
KWW
DCB
ø66.7
KDP
LF
4-ø18
D1
DC
DCX
DCSFMS
KWW
DCB
ø101.6
KDP
LF
KWW
DCB
DCSFMS
D1
DC
DCX
KDP
LF
KWW
DCB
DCSFMS
D1
DC
DCX
LF
KWW
DCB
ø17
D1
ø46
DC
DCSFMS
KDP
DCX
KWW
KDP
LF
DCB
D1
DC
DCSFMS
DCX
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6
CBDP
CBDP
CBDP
CBDP
CBDP
CBDP
Dimensions (mm)
H9 (Be careful
during installation.)
H31
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
SEC-Sumi Dual Mill
DGCM 13000R
(S)
Type
45
3
mm
45
6
mm
(SNMT SNET) (ONMT ONET)
10
5
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Body (Fine Pitch)
Cat. No. Stock Diameter
Max. Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1
Metric
DGCM 13050RS
50 (52.9) 64 40 40 (38.44) 22 10.4 6.3 20 18 4 0.3 1
13063RS
63 (65.9) 77 50 40 (38.44) 22 10.4 6.3 20 18 5 0.5 1
13080RS
80 (82.9) 94 60 50 (48.44) 27 12.4 7 25 20 6 1.1 1
13100RS
100 (102.9) 114 70 50 (48.44) 32 14.4 8.5 32 46 7 1.5 3
13125RS
125 (127.9) 139 80 63 (61.44) 40 16.4 9.5 29 52 8 2.8 1
13160RS
160 (162.9) 174 130 63 (61.44) 40 16.4 9.5 29 88 10 4.6 5
13200RS
200 (202.9) 214 150 63 (61.44) 60 25.7 14 35 130 12 7 6
13250RS
250 (252.9) 264 190 63 (61.44) 60 25.7 14 35 160 14 11.1 6
Inch
DGCM 13080R
80 (82.9) 94 60 50 (48.44) 25.4 9.5 6 25 20 6 1.1 1
13100R
100 (102.9) 114 70 63 (61.44) 31.75 12.7 8 32.5 28 7 2.2 2
13125R
125 (127.9) 139 80 63 (61.44) 38.1 15.9 10 35.5 55 8 2.8 1
13160R
160 (162.9) 174 100 63 (61.44) 50.8 19.1 11 38 72 10 4.6 4
13200R
200 (202.9) 214 150 63 (61.44)
47.625
25.4 14 35 130 12 7 6
13250R
250 (252.9) 264 190 63 (61.44)
47.625
25.4 14 35 150 14 11.1 6
Inserts are not included. Sizes ø160 mm or above do not have coolant holes. Figures in parentheses indicate values for ONMT/ONET type inserts.
Stainless Steel
Insert P
Steel
MK
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
CermetCarbide
DLC
PK
K
General Purpose
P
Roughing
K
ACP100
ACP200
ACP300
ACK200
ACK300
T4500A
ACM200
ACM300
H1
EH520
DL1000
Fig
SNMT 13T6ANER-L 1
13T6ANER-G
1
13T6ANER-H
1
13T6ANER-FL 2
13T6ANER-FG 2
SNET 13T6ANER-L 1
13T6ANER-G
13T6ANER-FL
13T6ANER-FG
13T6ANFR-S
XNEU 13T6ANEN-W
ONMT 05T6ANER-L
05T6ANER-G
ONET 05T6ANER-L
05T6ANER-G
1
1
2
2
3
4
4
4
4
13.5
13.5
1.8
6.9
6.0
13.5
13.5
6.6
7.5
13.5
18.3
Fig 3 Fig 4
13.5
13.5
1.6
Fig 2
6.9
Fig 1
Wiper Insert
High Speed/Light
Application
Cat. No.
N
N
Identification Details
DGC M 13 050 R S
(1)
Cutter Series
(2)
M : Fine Pitch
F
:
Extra-Fine
Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Insert Screw
Insert Screw
Insert Screw
Shim Screw
Shim Screw
Shim Screw
Shim
Shim
Shim
Insert
Insert
Insert
Parts
Shim Shim
Screw L Type Wrench Insert Screw Wrench Anti-seizure
Cream
DGCS13R BW0609F LH040
BFTX0412IP
N m
3.0
TRDR15IP SUMI-P
*Corners can be changed simply by loosening the screw. (Only applies to DGC / DGCM types with body size ø80 or above.
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Recommended Cutting Conditions
H29
Wiper inserts can be used only in combination with square inserts.
H
N m
Recommended Tightening Torque N m
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
KDP
LF
D1
DC
DCX
DCSFMS
4-ø14
KWW
DCB
ø66.7
KDP
LF
4-ø18
D1
DC
DCX
DCSFMS
KWW
DCB
ø101.6
KDP
LF
KWW
DCB
DCSFMS
D1
DC
DCX
KDP
LF
KWW
DCB
DCSFMS
D1
DC
DCX
LF
KWW
DCB
ø17
D1
ø46
DC
DCSFMS
KDP
DCX
KWW
KDP
LF
DCB
D1
DC
DCSFMS
DCX
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6
CBDP
CBDP
CBDP
CBDP
CBDP
CBDP
Dimensions (mm)
H9 (Be careful
during installation.)
H32
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
SEC-Sumi Dual Mill
DGCF 13000R
(S)
Type
45
3
mm
45
6
mm
(SNMT SNET) (ONMT ONET)
10
5
Axial
Radial
Rake
Angle
Stainless Steel
Wiper Insert
PK
KP
K
ACP100
ACP200
ACP300
ACK200
ACK300
T4500A
ACM200
ACM300
H1
EH520
DL1000
Fig
SNMT 13T6ANER-L 1
13T6ANER-G
1
13T6ANER-H
1
13T6ANER-FL 2
13T6ANER-FG 2
SNET 13T6ANER-L 1
13T6ANER-G
13T6ANER-FL
13T6ANER-FG
13T6ANFR-S
XNEU 13T6ANEN-W
ONMT 05T6ANER-L
05T6ANER-G
ONET 05T6ANER-L
05T6ANER-G
1
1
2
2
3
4
4
4
4
13.5
13.5
1.8
6.9
6.0
13.5
13.5
6.6
7.5
13.5
18.3
Fig 3 Fig 4
13.5
13.5
1.6
Fig 2
6.9
Fig 1
Wiper inserts can be used only in combination with square inserts.
Insert P
Steel
MK
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
CermetCarbide
DLC
General Purpose
Roughing
High Speed/Light
Application
Cat. No.
N
N
Identification Details
DGC F 13 050 R S
(1)
Cutter Series
(2)
M : Fine Pitch
F : Extra-Fine
Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Insert Screw
Insert Screw
Insert Screw
Shim Screw
Shim Screw
Shim Screw
Shim
Shim
Shim
Insert
Insert
Insert
*Corners can be changed simply by loosening the screw. (Only applies to DGC / DGCM types with body size ø80 or above.
Body (Extra-Fine Pitch)
Cat. No. Stock Diameter
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth Mounting Depth
Bolt No. of
Teeth
Weight
(kg)
Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1
Metric
DGCF 13050RS
50 (52.9) 64 40 40 (38.44) 22 10.4 6.3 20 18 5 0.3 1
13063RS
63 (65.9) 77 50 40 (38.44) 22 10.4 6.3 20 18 6 0.5 1
13080RS
80 (82.9) 94 60 50 (48.44) 27 12.4 7 25 20 8 1.1 1
13100RS
100 (102.9) 114 70 50 (48.44) 32 14.4 8.5 32 46 10 1.4 3
13125RS
125 (127.9) 139 80 63 (61.44) 40 16.4 9.5 29 52 12 2.7 1
13160RS
160 (162.9) 174 130 63 (61.44) 40 16.4 9.5 29 88 14 4.4 5
13200RS
200 (202.9) 214 150 63 (61.44) 60 25.7 14 35 130 16 6.9 6
13250RS
250 (252.9) 264 190 63 (61.44) 60 25.7 14 35 160 18 11 6
Inch
DGCF 13080R
80 (82.9) 94 60 50 (48.44) 25.4 9.5 6 25 20 8 1.1 1
13100R
100 (102.9) 114 70 63 (61.44) 31.75 12.7 8 32.5 28 10 2.1 2
13125R
125 (127.9) 139 80 63 (61.44) 38.1 15.9 10 35.5 55 12 2.7 1
13160R
160 (162.9) 174 100 63 (61.44) 50.8 19.1 11 38 72 14 4.4 4
13200R
200 (202.9) 214 150 63 (61.44)
47.625
25.4 14 35 130 16 6.9 6
13250R
250 (252.9) 264 190 63 (61.44)
47.625
25.4 14 35 150 18 11 6
Inserts are not included. Sizes ø160 mm or above do not have coolant holes. Figures in parentheses indicate values for ONMT/ONET type inserts.
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Parts
Shim Shim
Screw L Type Wrench Insert Screw Wrench Anti-seizure
Cream
DGCS13R BW0609F LH040
BFTX0412IP
N m
3.0
TRDR15IP SUMI-P
Recommended Cutting Conditions
H29
H
N m
Recommended Tightening Torque N m
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
KDP
LF
D1
DC
DCX
DCSFMS
4-ø14
KWW
DCB
ø66.7
KDP
LF
4-ø18
D1
DC
DCX
DCSFMS
KWW
DCB
ø101.6
KDP
LF
KWW
DCB
DCSFMS
D1
DC
DCX
KDP
LF
KWW
DCB
DCSFMS
D1
DC
DCX
LF
KWW
DCB
ø17
D1
ø46
DC
DCSFMS
KDP
DCX
KWW
KDP
LF
DCB
D1
DC
DCSFMS
DCX
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6
CBDP
CBDP
CBDP
CBDP
CBDP
CBDP
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Dimensions (mm)
H9 (Be careful
during installation.)
H33
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Sumi Dual Mill
DGC 13000EW Type
Body (Shank Type)
Cat. No. Stock Diameter
Max. Diameter
Shank Head Shank
Total Length
No. of
Teeth
Weight
(kg)
DC DCX DMM LH LS LF
DGC 13040EW 40(42.9) 54 32 40(38.44) 85 125 3 0.7
13050EW 50(52.9) 64 32 40(38.44) 85 125 3 0.9
13063EW 63(65.9) 77 32 40(38.44) 85 125 4 1.1
Figures in parentheses indicate values for ONMT/ONET type inserts.
Inserts are not included.
DMM
DC
DCX
LH
LF
LS
45
3
mm
45
6
mm
(SNMT SNET) (ONMT ONET)
10
5
Axial
Radial
Rake
Angle
Stainless Steel
Wiper Insert
PK
KP
K
ACP100
ACP200
ACP300
ACK200
ACK300
T4500A
ACM200
ACM300
H1
EH520
DL1000
Fig
SNMT 13T6ANER-L 1
13T6ANER-G
1
13T6ANER-H
1
13T6ANER-FL 2
13T6ANER-FG 2
SNET 13T6ANER-L 1
13T6ANER-G
13T6ANER-FL
13T6ANER-FG
13T6ANFR-S
XNEU 13T6ANEN-W
ONMT 05T6ANER-L
05T6ANER-G
ONET 05T6ANER-L
05T6ANER-G
1
1
2
2
3
4
4
4
4
13.5
13.5
1.8
6.9
6.0
13.5
13.5
6.6
7.5
13.5
18.3
Fig 3 Fig 4
13.5
13.5
1.6
Fig 2
6.9
Fig 1
Wiper inserts can be used only in combination with square inserts.
Insert P
Steel
MK
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
CermetCarbide
DLC
General Purpose
Roughing
High Speed/Light
Application
Cat. No.
N
N
Insert Screw
Insert Screw
Insert Screw
Shim Screw
Shim Screw
Shim Screw
Shim
Shim
Shim
Insert
Insert
Insert
Parts
Shim Shim
Screw L Type Wrench Insert Screw Wrench Anti-seizure
Cream
N m
DGCS13R BW0609F LH040
BFTX0412IP
3.0 TRDR15IP SUMI-P
*Corners can be changed simply by loosening the screw. (Only applies to DGC / DGCM types with body size ø80 or above.
Identification Details
DGC 13 040 EW
(1)
Cutter Series
(2)
Insert Size
(3)
Cutter Diameter
(4)
Endmill Type
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Recommended Cutting Conditions
H29
H
N m
Recommended Tightening Torque N m
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Dimensions (mm)
H9 (Be careful
during installation.)
H34
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
H
SEC-Sumi Dual Mill
DFC Type
General Features
SEC-Sumi Dual Mill DFC type is a general purpose, high
efficiency face milling cutter which uses an unique shaped
insert that delivers both cutting edge sharpness and strength,
to cover a wide range of applications from high efficiency to
finish milling operations.
Unique insert shape delivers both
cutting edge sharpness and strength.Usage
Deep Shoulder Milling (2 or More Passes)
Helical Milling Ramping
Notes:
1. For down-cut
S50C: ae=15mm or less
FCD450: ae=30mm or less
2. For up-cut
No restrictions.
* For other queries, please
contact us.
Suitable for face milling and shoulder
milling with a 90° cutting edge angle.
Insert indexing accuracy of the DFC type is not affected as flank wear
does not move pass the support face.
Wear
Support face
Conventional Insert
DFC
Characteristics
Face Milling
Shoulder Milling (1 Pass Only)
Side Milling Groove Milling
H35
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Sumi Dual Mill
DFC Type
H
Performance
(1) Cutting Force
Same as competitors' single-sided cutters.
(3)
Surface Roughness Better than competitors' products.
(2)
Cutting Edge Strength Edge damage from heavy interrupted milling
Higher cutting edge strength than competitor's double-sided and tangential insert cutters
fz mm/t
0.3 0.4 0.5
DFC
Comp. C (Double-Sided 6-Cornered Insert)
Breakage
Comp. D (Double-Sided 6-Cornered Insert)
Breakage
Comp. E (Double-Sided tangential Insert)
Breakage
3,000
4,000
2,000
1,000
0
DFC
Comp. A (Single-Sided Cutter) Comp. B (Single-Sided Cutter)
Cutting Force (N)
Work Material : S50C
Tool : DFC09100RS
Cutting Conditions : vc=200m/min, fz=0.25mm/t, ae=65mm, ap=3mm, Dry
(4) Wear Resistance
Excellent wear resistance provides longer tool life.
(5) Versatility
Fewer milling restrictions than a cutter with a 45° cutting edge angle.
0.15
0.20
0.10
0.05
010203
0
Number Of Passes (1Pass=0.3m)
Comp. G
Breakage
Comp. H
Chipping
Able to continue
DFC
Flank wear (mm)
Work Material : S50C
Tool : DFC09100RS
Cutting Conditions : vc=200m/min, fz=0.2mm/t, ap=3mm, ae=85mm, Dry
Shoulder Milling
0.4mm
DFC
Conventional Grade
DFC
Comp. F
Conventional Grade
-10
0
+10
-10
0
+10
-10
0
+10
(μm)
0 0.5 1.0 1.5
Surface Roughness Ra(mm)
Comp. F
Conventional Cutter (Cutting Edge Angle 45°)
Uncut portionNo uncut portion
DFC (Cutting Edge Angle 90°)
Work Material
Jig
Work Material
Jig
Work Material : S50C Tool : DFC09100RS Cutting Conditions : vc=200m/min, fz=0.2mm/t, ap=3mm, ae=85mm, Dry
Cutting Distance : 0.9m
Work Material : S50C (With Holes)
Tool : DFC09100RS
Cutting Conditions
: vc=150m/min, ap=3mm, ae=40mm, Dry
Face Milling
H36
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
H
SEC-Sumi Dual Mill
DFC Type
Difference in Applications between the DFC Series and WEX Series
The DFC series is suited for high feed, high efficiency milling taking advantage of its cutting edge strength.
The WEX Series is suitable for a range of applications in shoulder milling and deep shoulder milling.
Series
2.0
00.1 0.2 0.3 0.4
6.0
10.0
15.0
Feed Rate Per Tooth fz (mm/t)
DFCDFC
WEXWEX
Depth of Cut ap (mm)
WEX Series
Wide range of applications
Low cutting resistance
Large depth of cut
DFC Series
High strength, high efficiency
milling
Cost effective with double-
sided inserts
Series
Work material
Steel
Stainless Steel
Cast Iron
Exotic Alloy
WEX
DFC
Type Description Cat No. Diameter (mm)
ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125 ø160 ø200
Shell Type
Standard Pitch
DFC 09000R/RS
Fine Pitch
DFCM 09000R/RS
Extra-Fine Pitch
DFCF 09000R/RS
Shank Type
Standard Pitch
DFC 09000E
Fine Pitch
DFCM 09000E
: Only metric in stock, : Both metric and inch in stock, mark: Shank diameter 42mm type (made-to-order), Blank : Made-to-order for both metric and inch, mark : We cannot produce
Note for Inserts Set-up
There should be no gaps
No gap Gap
Place the insert flatly on the seat of the cutter and tighten the screw
with the recommended torque.
H37
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Sumi Dual Mill
DFC Type
H
Insert Grades
We have released ACP100/ACP200/ACP300 grades for steel machining,
ACM200/ACM300 grades for stainless steel machining, and ACK200/
ACK300 grades for cast iron machining to cover a wide range of work
materials.
Grade Selection
Chipbreaker Selection
NEW SUPER ZX COAT
SUPER FF COAT
Super FF Coat
20
0.05 0.10 0.15 0.20
30
40
50
Finished Surface Roughness (μ)
Coating Hardness
30% higher
Coating surface roughness
50% reduction.
Conventional coating
Substrate
Alumina
TiCN
Cross Section of Coating
Super ZX Coat
Super ZX Coat
ZX Coat
20
600 800 1,000 1,200
30
40
50
60
Starting Temperature For Oxidization (°C)
TiCN
TiN
TiAIN
Cross Section of Coating
(TEM Image)
Coating Hardness (GPa)
ACP200/ACP300/ACK300/ACM300
ACP100/ACK200/ACM200
P
C
Compared to conventional grades, the coating hardness
has been increased by 40% and the oxidization starting
temperature has been increased by 200°C.
High speed, high efficiency machining of more than 1.5
times that of conventional grades is possible.
Achieves a tool life 2x or better that of conventional grades.
Achieves excellent chipping resistance thanks to
the smoothness of the coating and our coating
stress control technology.
High speed, high efficiency machining of more
than 1.5 times that of conventional grades is
possible. by hardening the coating layer.
Achieves a tool life 2x or better that of conventional grades.
CVD PVD Blank: Non-coated
CP
S
Exotic Alloy
Stainless Steel
M
Steel
P
Cast Iron
K
ACM200 C
ACM300
P
ACM200 C
ACM300
P
ACK300
P
ACP200
P
ACP300
P
ACP100 C
ACK200 C
Work material
Finishing to Light Cutting
Rough to Heavy Cutting
Medium Cut
The letters "C" and "P" at either end of each grade indicate coating type.
Coating Hardness TiCN GPa
Work Material PMS
K
Breaker
Characteristic Low Cutting Force General Purpose Strong Edge
Cutting Edge Figure
Corner Radius
0.4, 0.8
0.4, 0.8, 1.2, 1.6 0.8, 1.2, 1.6
Application Light Cutting, Low Rigidity Milling
Low-Burr Design
Main Chipbreaker
General - Interrupted Milling
Heavy Cut, Heavy Interrupted Machining
Hardened steel
H
Heavy Cutting
L
Light Cutting
G
General Purpose (Standard)
GoodEdge Sharpness
Edge Strength High
H38
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
H
SEC-Sumi Dual Mill
DFC Type
Work
(S50C) Sumitomo Comp.
Tool
DFC09080RS
Single-sided 4-cornered
Grade ACP200
Chipbreakers G
Tool Diameter (mm)
80 80
No. of Teeth 5 5
vc
( )
226 200
vf
(
mm/min
)
1,260 800
fz
(
mm/t
)
0.28 0.20
ap
(
mm
)
2.0 2.0
ae
(
mm
)
5.0 5.0
Coolant Wet Wet
Results 160% milling efficiency
Work
(
S50C
)
Sumitomo Comp.
Tool
DFC09063RS
Single-sided 2-cornered
Grade ACP200
Chipbreakers G
Tool Diameter (mm)
63 63
No. of Teeth 4 5
vc
( )
180 180
vf
(
mm/min
)
1,092 910
fz
(
mm/t
)
0.3 0.2
ap
(
mm
)
2.0 2.0
ae
(
mm
)
50.0 50.0
Coolant Dry Dry
Results 120% milling efficiency
Work
(FC250) Sumitomo Comp.
Tool
DFC09080R
Double-sided 6-cornered
Grade ACP200
Chipbreakers G
Tool Diameter (mm)
80 80
No. of Teeth 5 7
vc
( )
156 156
vf
(
mm/min
)
536 404
fz
(
mm/t
)
0.17 0.09
ap
(
mm
)
2.2 2.2
ae
(
mm
)
63.5 63.5
Coolant Dry Dry
Results 133% milling efficiency
138% tool life
Work
(FCD400) Sumitomo Comp.
Tool
DFCF09100R
Double-sided 6-cornered
Grade ACK300
Chipbreakers G
Tool Diameter (mm)
100 100
No. of Teeth 11 8
vc
( )
335 335
vf
(
mm/min
)
1,825 1,825
fz
(
mm/t
)
0.15 0.21
ap
(
mm
)
2.0 2.0
ae
(
mm
)
75.0 75.0
Coolant Dry Dry
Results 150% or more tool life
Work
(SCM430) Sumitomo Comp.
Tool
DFC09080R
Double-sided 6-cornered
Grade ACP300
Chipbreakers G
Tool Diameter (mm)
80 80
No. of Teeth 5 8
vc
( )
200 200
vf
(
mm/min
)
838 838
fz
(
mm/t
)
0.2 0.13
ap
(
mm
)
6.0 6.0
ae
(
mm
)
43.0 43.0
Coolant Dry Dry
Results 120% or more tool life
Work
(SCMnH1) Sumitomo Comp.
Tool
DFC09160RS
Double-sided 8-cornered
Grade ACP300
Chipbreakers G
Tool Diameter (mm)
160 160
No. of Teeth 8 12
vc
( )
150 150
vf
(
mm/min
)
500 500
fz
(
mm/t
)
0.21 0.14
ap
(
mm
)
1.0 0.5
ae
(
mm
)
100.0 100.0
Coolant Wet Wet
Results 200% milling efficiency
300% tool life
Application Examples
H39
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Sumi Dual Mill
DFC 09000R(S)
Type
H
9
5
90
6mm
Rake
Angle Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
General Milling for Steel & Cast Iron
KDP
DCSFMS
DCB
KWW
CBDP
LF
D1
D2
DC
DCSFMS
D1 DC
KWW
ø18
D2
DCB
LF
KDP
CBDP
DCSFMS
D1
DC
KWW
DCB
LF
KDP
CBDP
D1
DC
D1
DC
D1
DC
DCSFMS
KWW
DCB
DCSFMS DCSFMS
KWW
DCB
KWW
DCB
ø66.7 ø101.6
LF
LF
LF
KDP
CBDP
KDP
CBDP
KDP
CBDP
4ø14 4 ø18
Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Depth of Cut
(mm)
Grade
P
General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 6
ACP200
ACP300
Soft Steel
≤
180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 6
ACP200
ACP300
Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 4
ACP200
ACP300
M
Stainless Steel
160 - 205 - 250 0.12 - 0.18 - 0.25 6
ACM300
K
Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 6
ACK200
ACK300
Insert
Grade
Coated Carbide
Application
High Speed/Light K
General Purpose K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
Corner Radius
RE
XNMU 060604PNER-L 0.4
060608PNER-L 0.8
XNMU 060604PNER-G 0.4
060608PNER-G 0.8
060612PNER-G 1.2
060616PNER-G 1.6
XNMU 060608PNER-H 0.8
060612PNER-H 1.2
060616PNER-H 1.6
PSteel MStainless Steel KCast Iron SExotic Alloy
11.3
11.2
RE
6.1
Parts
Wrench Screw
Anti-seizure Cream
N m
TRDR15IP
BFTX03512IP
3.0 SUMI-P
N m
Recommended Tightening Torque N m
Identification Details
DFC
(1)
Cutter Series
09
(2)
Insert Size
050
(3)
Cutter Diameter
R
(4)
Direction
S
(5)
Metric Bore
Body (Standard Pitch)
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
DFC 09050RS
50 41 40 22 10.4 6.3 20 18 11 4 0.3 1
09063RS
63 50 40 22 10.4 6.3 20 18 11 4 0.5 1
09080RS
80 55 50 27 12.4 7 22 20 14 5 1.0 1
09100RS
100 70 50 32 14.4 8 32 46 - 6 1.4 3
09125RS
125 80 63 40 16.4 9 29 52 29 7 2.8 1
09160RS
160 130 63 40 16.4 9 29 90 - 8 4.6 5
09200RS
200 150 63 60 25.7 14 35 135 - 10 5.7 6
Inch
DFC 09080R
80 55 50 25.4 9.5 6 25 20 14 5 1.0 1
09100R
100 70 63 31.75 12.7 8 32 46 27 6 2.0 2
09125R
125 80 63
38.1
15.9 10 35.5 55 30 7 2.8 1
09160R
160 100 63
50.8
19.1 11 38 72 - 8 3.6 4
09200R
200 150 63
47.625
25.4 14 35 135 - 10 6.0 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.
Dimensions (mm)
Dimensions (mm)
H40
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
H
SEC-Sumi Dual Mill
DFCM 09000R(S) Type
9°
5°
90
6mm
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
General Milling for Steel & Cast Iron
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Depth of Cut
(mm)
Grade
P
General Steel
180 to 280HB
150 - 200 - 250 0.10 - 0.20 - 0.30 6
ACP200
ACP300
Soft Steel
≤180HB
180 - 250 - 350 0.15 - 0.25 - 0.35 6
ACP200
ACP300
Die Steel
200 to 220HB
100 - 150 - 200 0.10 - 0.18 - 0.25 4
ACP200
ACP300
M
Stainless Steel
160 - 205 - 250 0.12 - 0.18 - 0.25 6
ACM300
K
Cast Iron
250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 6
ACK200
ACK300
Insert
Grade
Coated Carbide
Application
High Speed/Light K
General Purpose K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
Corner Radius
RE
XNMU 060604PNER-L 0.4
060608PNER-L 0.8
XNMU 060604PNER-G 0.4
060608PNER-G 0.8
060612PNER-G 1.2
060616PNER-G 1.6
XNMU 060608PNER-H 0.8
060612PNER-H 1.2
060616PNER-H 1.6
P
Steel
M
Stainless Steel
K
Cast Iron
S
Exotic Alloy
11.3
11.2
RE
6.1
Parts
Wrench Screw
Anti-seizure Cream
N m
TRDR15IP
BFTX03512IP
3.0 SUMI-P
N m
Recommended Tightening Torque N m
Body (Fine Pitch)
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
DFCM 09050RS
50 41 40 22 10.4 6.3 20 18 11 5 0.3 1
09063RS
63 50 40 22 10.4 6.3 20 18 11 6 0.5 1
09080RS
80 55 50 27 12.4 7 22 20 14 7 0.9 1
09100RS
100 70 50 32 14.4 8 32 46 - 8 1.4 3
09125RS
125 80 63 40 16.4 9 29 52 29 11 2.7 1
09160RS
160 130 63 40 16.4 9 29 90 - 12 4.5 5
09200RS
200 150 63 60 25.7 14 35 135 - 16 5.6 6
Inch
DFCM 09080R
80 55 50 25.4 9.5 6 25 20 14 7 0.9 1
09100R
100 70 63 31.75 12.7 8 32 46 27 8 1.9 2
09125R
125 80 63
38.1
15.9 10 35.5 55 30 11 2.7 1
09160R
160 100 63
50.8
19.1 11 38 72 - 12 3.5 4
09200R
200 150 63
47.625
25.4 14 35 135 - 16 5.9 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.
KDP
DCSFMS
DCB
KWW
CBDP
LF
D1
D2
DC
DCSFMS
D1 DC
KWW
ø18
D2
DCB
LF
KDP
CBDP
DCSFMS
D1
DC
KWW
DCB
LF
KDP
CBDP
D1
DC
D1
DC
D1
DC
DCSFMS
KWW
DCB
DCSFMS DCSFMS
KWW
DCB
KWW
DCB
ø66.7 ø101.6
LF
LF
LF
KDP
CBDP
KDP
CBDP
KDP
CBDP
4ø14 4 ø18
Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1
DFC
(1)
Cutter
Series
09
(3)
Insert Size
050
(4)
Cutter Diameter
R
(5)
Direction
S
(6)
Metric Bore
M
(2)
M : Fine Pitch
F
:
Extra-Fine Pitch
Identification Details
Dimensions (mm)
Dimensions (mm)
H41
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Sumi Dual Mill
DFCF 09000R(S) Type
H
9°
5°
90
6mm
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
General Milling for Steel & Cast Iron
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Depth of Cut
(mm)
Grade
P
General Steel
180 to 280HB
150 - 200 - 250 0.10 - 0.20 - 0.30 6
ACP200
ACP300
Soft Steel
≤180HB
180 - 250 - 350 0.15 - 0.25 - 0.35 6
ACP200
ACP300
Die Steel
200 to 220HB
100 - 150 - 200 0.10 - 0.18 - 0.25 4
ACP200
ACP300
M
Stainless Steel
160 - 205 - 250 0.12 - 0.18 - 0.25 6
ACM300
K
Cast Iron
250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 6
ACK200
ACK300
Insert
Grade
Coated Carbide
Application
High Speed/Light K
General Purpose K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
Corner Radius
RE
XNMU 060604PNER-L 0.4
060608PNER-L 0.8
XNMU 060604PNER-G 0.4
060608PNER-G 0.8
060612PNER-G 1.2
060616PNER-G 1.6
XNMU 060608PNER-H 0.8
060612PNER-H 1.2
060616PNER-H 1.6
P
Steel
M
Stainless Steel
K
Cast Iron
S
Exotic Alloy
11.3
11.2
RE
6.1
Parts
Wrench Screw
Anti-seizure Cream
N m
TRDR15IP
BFTX03512IP
3.0 SUMI-P
N m
Recommended Tightening Torque N m
Body (Extra-Fine Pitch)
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
DFCF 09050RS
50 41 40 22 10.4 6.3 20 18 11 6 0.3 1
09063RS
63 50 40 22 10.4 6.3 20 18 11 7 0.5 1
09080RS
80 55 50 27 12.4 7 22 20 14 9 0.9 1
09100RS
100 70 50 32 14.4 8 32 46 - 11 1.3 3
09125RS
125 80 63 40 16.4 9 29 52 29 14 2.6 1
09160RS
160 130 63 40 16.4 9 29 90 - 16 4.5 5
09200RS
200 150 63 60 25.7 14 35 135 - 20 5.5 6
Inch
DFCF 09080R
80 55 50 25.4 9.5 6 25 20 14 9 0.9 1
09100R
100 70 63 31.75 12.7 8 32 46 27 11 1.9 2
09125R
125 80 63
38.1
15.9 10 35.5 55 30 14 2.7 1
09160R
160 100 63
50.8
19.1 11 38 72 - 16 3.5 4
09200R
200 150 63
47.625
25.4 14 35 135 - 20 5.8 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.
KDP
DCSFMS
DCB
KWW
CBDP
LF
D1
D2
DC
DCSFMS
D1 DC
KWW
ø18
D2
DCB
LF
KDP
CBDP
DCSFMS
D1
DC
KWW
DCB
LF
KDP
CBDP
D1
DC
D1
DC
D1
DC
DCSFMS
KWW
DCB
DCSFMS DCSFMS
KWW
DCB
KWW
DCB
ø66.7 ø101.6
LF
LF
LF
KDP
CBDP
KDP
CBDP
KDP
CBDP
4ø14 4 ø18
Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1
Identification Details
DFC
(1)
Cutter Series
09
(3)
Insert Size
050
(4)
Cutter Diameter
R
(5)
Direction
S
(6)
Metric Bore
F
(2)
M : Fine Pitch
F
:
Extra-Fine Pitch
Dimensions (mm)
Dimensions (mm)
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
H42
H
SEC-Sumi Dual Mill
DFC(M) 09000E Type
9°
5°
90
6mm
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
General Milling for Steel & Cast Iron
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Depth of
Cut (mm) Grade
P
General Steel
180 to 280HB
150 - 200 - 250 0.10 - 0.20 - 0.30 6
ACP200
ACP300
Soft Steel
≤180HB
180 - 250 - 350 0.15 - 0.25 - 0.35 6
ACP200
ACP300
Die Steel
200 to 220HB
100 - 150 - 200 0.10 - 0.18 - 0.25 4
ACP200
ACP300
M
Stainless Steel
160 - 205 - 250 0.12 - 0.18 - 0.25 6
ACM300
K
Cast Iron
250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 6
ACK200
ACK300
Insert
Grade
Coated Carbide
Application
High Speed/Light K
General Purpose K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
Corner Radius
RE
XNMU 060604PNER-L 0.4
060608PNER-L 0.8
XNMU 060604PNER-G 0.4
060608PNER-G 0.8
060612PNER-G 1.2
060616PNER-G 1.6
XNMU 060608PNER-H 0.8
060612PNER-H 1.2
060616PNER-H 1.6
P
Steel
M
Stainless Steel
K
Cast Iron
S
Exotic Alloy
11.3
11.2
RE
6.1
Parts
Wrench Screw
Anti-seizure Cream
N m
TRDR15IP
BFTX03512IP
3.0 SUMI-P
N m
Recommended Tightening Torque N m
DC
LF
LH
DMM
LS
Body (Standard Pitch)
Cat. No. Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
DC DMM LH LS LF
DFC 09025E
25 25 40 80 120 2
09032E
32 32 50 80 130 2
09040E
40 32 50 80 130 3
09050E
50 32 50 80 130 3
09050E-42
50 42 50 100 150 3
09063E
63 32 50 80 130 4
09063E-42
63 42 50 100 150 4
09080E
80 32 50 80 130 5
09080E-42
80 42 50
100
150 5
Body (Fine Pitch)
Cat. No. Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
DC DMM LH LS LF
DFCM 09032E
32 32 50 80 130 3
09040E
40 32 50 80 130 4
09050E
50 32 50 80 130 5
09050E-42
50 42 50 100 150 5
09063E
63 32 50 80 130 6
09063E-42
63 42 50 100 150 6
09080E
80 32 50 80 130 7
09080E-42
80 42 50 100 150 7
Inserts are not included.
Identification Details
DFC
(1)
Cutter Series
M
(2)
M : Fine Pitch
09
(3)
Insert Size
025
(4)
Cutter Diameter
E
(5)
Endmill Type
Dimensions (mm) Dimensions (mm)
Dimensions (mm)
H43
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-SUMI UFO MILL
UFO 4000 Type
H
7°
27°
45
5.5
mm
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Parts
Applicable
Cutters
Locator
Clamp
Insert
Clamp
Double
Screw
Shim Locator
Size
N m
UFO 4000R Type
UFKWR UFTWR
WB7-15T M7
8.0
UF4SR UF4KR
UFO 4000L Type
UFKWL UFTWL
WB7-15T M7
8.0
UF4SL UF4KL
Note: Wrench used is TT25.
General Milling for Steel and Hard-to-cut Material
Fig 1 Fig 2 Fig 3 Fig 4
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
LF
KDP
CBDP
BD
DCSFMS
DC
DCB
KWW
LF
KDP
CBDP
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø18
LF
KDP
CBDP
BD
DCSFMS
ø177.8
ø101.6
DC
DCB
KWW
ø22
ø18
LF
KDP
CBDP
Body
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
UFO 4080R UFO 4080L 80 102 60 50 25.4 9.5 6 25 4 2.1 1
4100R 4100L 100 122 70 50 31.75 12.7 8 32 5 2.9 2
4125R 4125L 125 146 75 63 38.1 15.9 10 38 6 4.2 2
4160R 4160L 160 180 100 63 50.8 19.1 11 38 8 6.6 2
4200R 4200L 200 220 130 63 47.625 25.4 14 35 10 9.5 3
UFO 4250R UFO 4250L 250 270 130 63 47.625 25.4 14 35 12 14.8 3
4315R 4315L 315 335 240 80 47.625 25.4 14 35 14 26.6 4
Inserts are not included.
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide Carbide Cermet
Application
High Speed/Light
PKM
General Purpose
KPK K P
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
G10E
H1
H10E
T250A
Fig
25°
Fig 7
3.97
12.70
12.70
M0.013
12.2
25°
32°
16
Fig 9
3.97
0.025
M
0.013
25°
Fig 8
12.70
12.70
M0.013
3.97
Fig 5
25°
2.2
2.2
12.70
M0.013
12.70 3.97
25°
Fig 6
3.97
12.70
12.70
M0.013
2.2
2.2
Wiper Insert
SFEN 12T3AZTN 5
12T3AZTN-S 5
12T3AZTN-W 5
12T3AZFN 5
SFKN 12T3AZTN 6(7)
12T3AZTN-S 7
12T3AZTN-W 7
12T3AZFN 6(7)
SFKR 12T3AZEN 8
UW 12500R 9
* -S: Sharp edge, -W: Strong edge
Shim
Double Screw
Double
Screw
Insert Clamp
Clamp
Locator
Insert
Engraved Mark
4SR
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
100- 175 -250 0.15- 0.23 -0.30 ACP200
Soft Steel
≤180HB
125-210 -300 0.15- 0.23 -0.30 ACP200
Die Steel
200 to 220HB
80-140 -200 0.15- 0.20 -0.25 ACP200
M
Stainless Steel
160-190 -220 0.15- 0.23 -0.30 ACP300
K
Cast Iron
250HB 60-155 -250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
300-550 -800 0.15- 0.23 -0.30 H1
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Inch
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
N m
Recommended Tightening Torque N m
Dimensions (mm)
H44
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
General Milling for Steel and Hard-to-cut Material
Body
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
No. of Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
UFO 5080R UFO 5080L 80 102 60 50 25.4 9.5 6 25 4 2.0 1
5100R 5100L 100 119 70 5 0 31.75 12.7 8 32 5 2.8 2
5125R 5125L 125 143 75 63 38.1 15.9 10 38 6 4.0 2
5160R 5160L 160 177 100 63 50.8 19.1 11 38 8 6.4 2
5200R 5200L 200 217 130 63 47.625 25.4 14 35 10 9.2 3
UFO 5250R UFO 5250L 250 267 130 63 47.625 25.4 14 35 12 14.4 3
5315R 5315L 315 332 240 80 47.625 25.4 14 35 14 26.1 4
Inserts are not included.
SEC-SUMI UFO MILL
UFO 5000 Type 㸫7°
㸩27°
45
7.5
mm
Axial
Radial
Rake Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
100- 175 -250 0.15- 0.23 -0.30 ACP200
Soft Steel
≤180HB
125-210 -300 0.15- 0.23 -0.30 ACP200
Die Steel
200 to 220HB
80-140 -200 0.15- 0.20 -0.25 ACP200
M
Stainless Steel
160-190 -220 0.15- 0.23 -0.30 ACP300
K
Cast Iron
250HB 60-155 -250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
300-550 -800 0.15- 0.23 -0.30 H1
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Inch
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Carbide Cermet
Application
High Speed/Light
PKM
General Purpose
KPK K P
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
G10E
H1
H10E
T250A
Fig
Wiper Insert
15.3
20 4.76 0.025
25°
32°
Fig 8
4.76
2.2
25°
15.875
Fig 5
15.875
15.875
4.76
2.2
25°
Fig 6 ACP / ACK Series Grades
15.875
15.875
4.76
2.2
25°
Fig 7
15.875
SFEN 1504AZTN 5
1504AZTN-S 5
1504AZTN-W 5
1504AZFN 5
SFKN 1504AZTN 6(7)
1504AZTN-S 7
1504AZTN-W 7
1504AZFN 6(7)
UW 15500R 8
UW 15500L
* -S: Sharp edge, -W: Strong edge
H
Parts
Applicable
Cutters
Locator
Clamp
Insert
Clamp
Double
Screw
Shim Locator
Size
N m
UFO 5000R
Type
UFKWR UFTWR
WB7-15 M7
8.0
UF5SR UF5KR
UFO 5000L
Type
UFKWL UFTWL
WB7-15 M7
8.0
UF5SL UF5KL
Note: Wrench used is TT25.
Double Screw
Insert Clamp
Shim
Double
Screw
Clamp
Locator
Insert
Engraved Mark
5SR
N m
Recommended Tightening Torque N m
Fig 1 Fig 2 Fig 3 Fig 4
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
LF
KDP
CBDP
BD
DCSFMS
DC
DCB
KWW
LF
KDP
CBDP
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø18
LF
KDP
CBDP
BD
DCSFMS
ø177.8
ø101.6
DC
DCB
KWW
ø22
ø18
LF
KDP
CBDP
Dimensions (mm)
H45
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-SUMI UFO MILL
UFO 4000E Type
H
㸫7°
㸩27°
Axial
Radial
Rake Angle
5.5
mm
45
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Body
Cat. No. Stock Diameter
External Diameter
Shank
No. of Teeth
Maximum Depth of Cut
Axial Rake
Radial Rake
DC BD DMM
UFO 4050ER 50 74 32 4
5.5 +27° –7°
4050ERS42 50 74 42 4
4063ER 63 86 32 5
4063ERS42 63 86 42 5
4080ER 80 103 32 6
UFO 4080ERS42 80 103 42 6
5.5 +27° –7°
4100ER 100 122 32 7
4100ERS42 100 122 42 7
Inserts are not included.
DC
BD
45°
DMM h7
40 80
120
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Carbide Cermet
Application
High Speed/Light
PKM
General Purpose
KPK K P
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
G10E
H1
H10E
T250A
Fig
25°
2.2
2.2
Fig 1
12.70
M
0.013
12.70 3.97
25°
Fig 2
ACP/ACK Series Grades
12.70
M
0.013
3.97
12.70
25°
2.2
25°
2.2
Fig 3 Fig 4
12.70
12.70
M
0.013
M
0.013
3.97
12.70 12.70 3.97
12.2
25°
32°
16
Fig 5
M
0.013
3.97
0.025
SFEN 12T3AZTN 1
12T3AZTN-S 1
12T3AZTN-W 1
12T3AZFN 1
SFKN 12T3AZTN 2(3)
12T3AZTN-S 3
12T3AZTN-W 3
12T3AZFN 2(3)
SFKR 12T3AZEN 4
UW 12500R 5
General Milling for Steel and Hard-to-cut Material
Parts
Applicable
Cutters
Locator
Clamp
Insert
Clamp
Double
Screw
Shim
Locator
Wrench
Size
N m
UFO 4000E Type
UFKWR UFTWR
WB7-15T
M7 8.0
UF4SR UF4KR TT25
Note: Wrench used is TT25.
Shim
Double Screw
Double
Screw
Insert Clamp
Clamp
Locator
Insert
Engraved Mark
4SR
Wiper Inserts
Recommended Cutting Conditions
External Diameter ø50 to ø63 mm
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
100- 125 -200 0.10- 0.20 -0.30 ACP200
Alloy Steel
180 to 280HB
80-100 -180 0.10- 0.20 -0.30 ACP200
K
Cast Iron
250HB
80-100 -120 0.10- 0.20 -0.30 ACK200
N
Non-Ferrous Metal
80-160 -250 0.05- 0.15 -0.20 H1
External Diameter ø80 to ø100 mm
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
100- 125 -200 0.10- 0.25 -0.40 ACP200
Alloy Steel
180 to 280HB
80-100 -180 0.10- 0.25 -0.40 ACP200
K
Cast Iron
250HB 80-100 -120 0.10- 0.25 -0.40 ACK200
N
Non-Ferrous Metal
80-160 -250 0.05- 0.25 -0.30 H1
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
N m
Recommended Tightening Torque N m
Dimensions (mm)
H46
Body Inch
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
GRC 6080R GRC 6080L 80 100 60 50 25.4 9.5 6 25 4 2.3 1
6100R 6100L 100 119 70 50 31.75 12.7 8 32 5 2.9 2
6125R 6125L 125 143 80 63 38.1 15.9 10 38 6 5.1 2
6160R 6160L 160 177 100 63 50.8 19.1 11 38 8 7.5 2
6200R 6200L 200 216 130 63 47.625 25.4 14 35 10 11.0 3
6250R 6250L 250 265 130 63 47.625 25.4 14 35 12 16.3 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (M12x30 to 35mm) for securing ø80 cutter to the arbor.
Milling for Stainless Steel, Die Steel & Hard-to-Cut Material
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
Application
High Speed/Light PKM
General Purpose KP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
30°
ø20 4.76
RGEN 2004SN-S
2004SN-I
2004SN-T
* -S: For Stainless Steel, -I: For Inconel, -T: For Titanium Alloys.
Parts
Applicable
Cutters
Locator Clamp Double
Screw
Locator
Screw
Wrench
GRC6080R
to GRC6250R
GRKR GRWR WB8-22T BH0410T TT27
(TT15)
GRC6080L
to GRC6250L
GRKL GRWL WB8-22T BH0410T TT27
(TT15)
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
KDP
LF
BD
DCSFMS
DCB
KWW
DC
LF
KDP
BD
DCSFMS
ø101.6
DCB
KWW
ø18
ø26
32
DC
LF
KDP
CBDP
CBDP
CBDP
Fig 1 Fig 2 Fig 3
Double Screw
Button Head
Cap Screw
Engraved Mark
Locator
Clamp
Insert
GRWR
Engraved Mark
GRKR
㸩10°
㸩25°
10
mm
Axial
Radial
Rake Angle
SEC-MILL
GRC 6000 Type P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
PDie Steel
200 to 220HB
80-120 -160 0.15- 0.23 -0.30 ACP200
M
Stainless Steel
120-150 -180 0.15- 0.23 -0.30 ACP200
SInconel 40- 45 -50 0.10- 0.15 -0.20 EH20Z
Titanium Alloy
40- 60 -80 0.10- 0.15 -0.20 EH20Z
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Double Screw Common
Size
N m
M8 8.0
Locator
Screw
Size
N m
M4 3.0
H
N m
Recommended Tightening Torque N m
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Dimensions (mm)
H47
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Body Inch
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
FPG 4080R FPG 4080L 80 105 60 50
25.4
9.5 6 25 4 1.9 1
4100R 4100L 100 124 70 60
31.75
12.7 8 32 5 3.0 2
4125R 4125L 125 148 105 60
38.1
15.9 10 38 6 4.5 2
4160R 4160L 160 182 135 60
50.8
19.1 11 38 8 6.7 2
4200R 4200L 200 222 130 60
47.625
25.4 13.5 40 10 9.4 3
4250R 4250L 250 271 130 70
47.625
25.4 13.5 40 12 16.2 3
4315R 4315L 315 336 240 70
47.625
25.4 13.5 40 14 24.6 4
FPG 5080R FPG 5080L 80 105 60 50
25.4
9.5 6 25 4 1.9 1
5100R 5100L 100 124 70 60
31.75
12.7 8 32 5 3.0 2
5125R 5125L 125 148 105 60
38.1
15.9 10 38 6 4.5 2
5160R 5160L 160 182 135 60
50.8
19.1 11 38 8 6.7 2
5200R 5200L 200 222 130 60
47.625
25.4 13.5 40 10 9.4 3
5250R 5250L 250 271 130 70
47.625
25.4 13.5 40 12 16.2 3
5315R 5315L 315 336 240 70
47.625
25.4 13.5 40 14 24.6 4
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
SEC-ACE MILL
FPG 4000 / 5000 Type
Axial
Radial
㸫4°
+15°
Rake Angle
45
8.5
45
6.5
mm
(
4000 T
yp
e
)(
5000 T
yp
e
)
General Milling for Steel and Hard-to-cut Material
Parts
Applicable
Cutters
Locator
Screw
Clamp
Screw
Clamp Locator
Size
N m
FPG4000R Type
FBH0512 M5 5.0 FBX0817 FPWR LFP4R
FPG4000L Type
FPWL LFP4L
FPG5000R Type
FBH0512 M5 5.0 FBX0817 FPWR LFP5R
FPG5000L Type
FPWL LFP5L
Note: T-wrenches used are TH030 (locator screw)
and TH040 (clamp screw).
Applicable Inserts
Body Insert
FPG4000 Type
SD 42
SD 12
FPG5000 Type
SD 53
Insert
Locator Screw
Locator
Clamp Screw
Clamp
Body
Engraved Mark
4R/4L
Engraved Mark
5R/5L
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
LF
KDP
BD
DCSFMS
ø177.8
ø101.6
DC
DCB
KWW
ø26
ø32
ø18 ø22
LF
KDP
32
BD
DCSFMS
DC
DCB
KWW
LF
KDP
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø26
ø18
LF
KDP
32
CBDP
CBDP
CBDP
CBDP
Fig 1 Fig 2 Fig 3 Fig 4
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
100- 130 -160 0.15- 0.28 -0.40 ACP200
Soft Steel
≤180HB
125-210-300 0.15- 0.28 -0.40 ACP200
Die Steel
200 to 220HB
80-100 -120 0.15- 0.23 -0.30 ACP200
M
Stainless Steel
150-175 -200 0.15- 0.23 -0.30 ACP300
K
Cast Iron
250HB 60-155 -250 0.15- 0.23 -0.30 ACK200
N
Non-Ferrous Metal
300-650-1000 0.15- 0.23 -0.30 G10E
mark : To be replaced by new item (Please confirm stock availability)
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
Cermet
SUMIDIA
Application
High Speed/Light PKMPN N
General Purpose KPKPN N
Roughing KN N
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
G10E
T1500A
T250A
DA1000
DA2200
Fig
15°
2.0
Fig 5
12.70 a
12.70
M
0.013
3.18
2.0
Fig 7
12.70 a
12.70
M
0.05
15°
3.18
Fig 8
Fig 9…Same as Fig. 8 without insert hole
15.875 a
15.875
M
0.013
2.0
15°
4.76
15°
2.0
Fig 6
12.70 a
12.70
M
0.013
3.18
SDEX 42MT 6
SDKN 42M 5(6)
NF-SDKN 42M 6
SDKN 42MT 5(6)
42MT-W 6
*SDNN 1203AETN 6
SDMR 1203AEEN 7
1203AETN 7
SDEX 53MT 9
SDKN 53M 8(9)
53MT 8(9)
Note:Item
marked *
M1±0.08
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H48
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Multi MILL
FPE 4000 Type
Parts
Locator Clamp Clamp
Screw
Locator
Screw Wrench
Size
N m
LFE4R FEWR
FBX0817 M8 8.0
FBH0512 TH040
DC
BD
45°
DMM h7
40 80
120
Body
Cat. No. Stock Diameter
External Diameter
Shank No. of
Teeth
Max. Depth
of Cut Axial Rake Radial Rake
DC BD DMM
FPE 4050R 50 72 32 3
6.5 +15° –3°
4050RS42 50 72 42 3
4063R 63 85 32 4
4063RS42 63 85 42 4
4080R 80 100 32 4
FPE 4080RS42 80 100 42 4
6.5 +15° –3°
4100R 100 118 3 2 5
4100RS42 100 118 4 2 5
Inserts are not included.
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide Carbide Cermet
SUMIDIA
15°
2.0
Fig 3
12.70 a
12.70
M
0.05
Fig 2
15°
2.0
12.70 a
12.70
M
0.013
3.18
3.18
Fig 1
15°
2.0
12.70 a
12.70
M
0.013
3.18
Application
High Speed/Light
PKMPN N
General Purpose
KPKPN N
Roughing
KN N
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
G10E
T1500A
T250A
DA1000
DA2200
Fig
SDEX 42MT 2
SDKN 42M 1(2)
NF-SDKN 42M 2
SDKN 42MT 1(2)
42MT-W 2
*SDNN 1203AETN 2
SDMR 1203AEEN 3
1203AETN 3
General Milling for Steel and Hard-to-cut Material
6.5
mm
45
㸫3°
+15°
Axial
Radial
Rake Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
External Diameter ø50 to ø63 mm
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
100- 125 -150 0.10- 0.20 -0.30 ACP200
Alloy Steel
180 to 280HB
80-100 -120 0.10- 0.20 -0.30 ACP200
KCast Iron 250HB 80-10 0 -120 0.10- 0.20 -0.30 ACK300
Recommended Cutting Conditions
External Diameter ø80 to ø100 mm
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
100- 125 -150 0.10- 0.25 -0.40 ACP200
Alloy Steel
180 to 280HB
80-100 -120 0.10- 0.25 -0.40 ACP200
KCast Iron 250HB 80-10 0 -120 0.10- 0.25 -0.40 ACK300
Note: Item marked * :B ±0.08
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
mark : To be replaced by new item (Please confirm stock availability)
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H49
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-ACE MILL
EHG 4000 / 5000 Type
㸫3°
+20°
45
7.5
mm
45
5.5
mm
Rake Angle
Axial
Radial
(
4000 T
yp
e
)(
5000 T
yp
e
)
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide Carbide
Cermet
Application
High Speed/Light
PKM
General Purpose
KPKP
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
G10E
T250A
Dimensions
Fig
IC a
IC
M
0.013
1. 4
20°
R
Fig 4
S
IC a
IC
M
0.013
1. 4
20°
Fig 5
S
IC a
IC
20°
2.0
Fig 7
M
0.08
S
IC a
IC
M
0.013
1. 4
20°
Fig 6
S
IC S
SECN 42MT
12.70
3.18 4
42M
12.70
3.18 4
SEEN 42MT
12.70
3.18 6*
SEKN 42MT
12.70
3.18 5(6)
42MT-W
12.70
3.18 6
42M
12.70
3.18 5(6)
SENN 1203AFTN
12.70
3.18 6
SEMR 1203AFEN
12.70
3.18 7
SEER 1203AFEN
12.70
3.18 7
SECN 53MT
15.875
4.76 4
53M
15.875
4.76 4
SEKN 53MT
15.875
4.76 6
53M
15.875
4.76 6
* Shape of E class inserts differ slightly from the above figures.
Parts
Applicable
Cutters
Locator Clamp Cap
Screw Wrench
Size
N m
EHG4000R Type
EHK4R EHW4R
EHBX0512
M5 5.0 TH040
EHG5000R Type
EHK5R EHW5R
Applicable Insert
Body Inserts
EHG4000 Type
SE N42
SE 12
EHG5000 Type
SE N53
General Milling for Steel and Hard-to-cut Material
Note:
Item marked
M±0.08
Chamfer: 1.4 2.0
Note:
Item marked
M±0.025
Chamfer: 2.0 2.2
Locator
Clam
p
Insert
Cap Screw
Cap
Screw
Engraved Mark
EKR
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
160-205-250 0.10- 0.15 -0.20 ACP200
Soft Steel
≤180HB
160-230-300 0.10- 0.18 -0.25 ACP200
Die Steel
200 to 220HB
80-100 -120 0.10- 0.18 -0.25 ACP200
M
Stainless Steel
160-180 -200 0.10- 0.20 -0.30 ACP300
K
Cast Iron
250HB 80-100 -120 0.10- 0.20 -0.30 ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Body
Cat. No. Stock
Diameter
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP
EHG 4080R 80 95 60 50 25.4 9.5 6 25 4 1.3 1
4100R 100 114 70 5 0 31.75 12.7 8 32 5 2.0 2
4125R 125 138 80 63 38.1 15.9 10 38 6 3.3 2
4160R 160 173 100 63 50.8 19.1 11 38 8 4.8 2
4200R 200 213 130 63 47.625 25.4 13.5 35 10 7.1 3
EHG 5080R 80 100 60 50 25.4 9.5 6 25 4 1.5 1
5100R 100 118 70 5 0 31.75 12.7 8 32 5 2.2 2
5125R 125 143 80 63 38.1 15.9 10 38 6 3.6 2
5160R 160 178 100 63 50.8 19.1 11 38 8 5.2 2
5200R 200 218 130 63 47.625 25.4 13.5 35 10 7.6 3
Inserts are not included.
DCSFMS
DC
DCX
DCB
KWW
ø13
ø20
LF
KDP
DCSFMS
ø101.6
DC
DCX
DCB
KWW
ø18
LF
KDP
DCSFMS
DC
DCX
DCB
KWW
LF
KDP
CBDP
CBDP
CBDP
Fig 1 Fig 2 Fig 3
Inch
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H50
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-
DNX(F) / DNH,DNHS Type
High Efficiency Face Milling Cutters for Cast Iron and Cast Steel
Series
Application Range (Cast Iron)
Cut carbon steel at 20 to 30% reduction.
8mm
65°
Max. Depth of Cut 8mm
Approach Angle 65°
Cutter
Diameter
DNX 12000R(S)
General Purpose Type
ø80 to ø250mm
DNXF 12000R(S)
General Purpose Fine Pitch Type
ø80 to ø160mm
DNX F
Type
Cutting Force Comparison
General Purpose
5mm
24°
Max. Depth of Cut 5mm
Approach Angle 24°
Cutter
Diameter
DNHS 12000R
Medium Depth
of Cut High Feed
Type
ø80 to ø160mm
DNHS
Type
Medium Depth of Cut
High Feed
3mm
24°
Max. Depth of Cut 3mm
Approach Angle 24°
Cutter
Diameter
DNH 12000R
Small Depth
of Cut High Feed
Type
ø80 to ø160mm
DNH Type
Small Depth of Cut
High Feed
Characteristics
Achieves high efficiency milling with a max. 8 mm depth of cut!
Employs negative inserts with chipbreakers that have a strong cutting
edge on the double negative type body! Economical, uses 8 corners!
Supports general to high-efficiency high feed milling with three body types!
Inserts can be shared on all types!
Large
Large
Large
Large
4,500
4,000
3,500
3,000
2,500
0
DNX Type
Competitor's Product
Cutting Force (N)
Reduced 15%
of cutting force
Table Feed Rate vf (mm/min)
* The below conditions are provided as a general guide. Actual conditions will need to be adjusted
according to tool overhang, machine rigidity, cutting depth, and other factors.
Depth of Cut (mm)
DNX Type
DNXF Type
DNHS Type
DNH Type
(Cutting Conditions)
vc=200m/min
fz=0.3mm/t
ap=5mm
Dry
Work Material : FC250
Tool Diameter : 100mm
Recommended Cutting Conditions
DNX Type DNXF Type DNHS Type DNH Type
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
K
Cast Iron 250HB 150-225-300 0.10- 0.20 -0.30 ACK200
ACK300
Ductile
Cast Iron 250HB 150-200-250 0.10- 0.18 -0.25 ACK200
ACK300
P
Carbon Stee
180 to 280HB
150-175 -200 0.10- 0.15 -0.20 ACP200
Alloy Steel
180 to 280HB
150-175 -200 0.10- 0.15 -0.20 ACP200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note For the DNHS, insert heights are alternatively located, so the actual feed rate per
tooth is doubled. Use with fz=0 5mm/t (actual feed rate 1.0 mm/t) as the upper limit.
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
K
Cast Iron 250HB 150-225-300 0.10- 0.55 -1.00 ACK200
ACK300
Ductile
Cast Iron 250HB 150-200-250 0.10- 0.55 -1.00 ACK200
ACK300
P
Carbon Stee
180 to 280HB
150-175 -200 0.10- 0.45 -0.80 ACP200
Alloy Steel
180 to 280HB
150-175 -200 0.10- 0.35 -0.60 ACP200
Negative inserts with a rake angle achieve low cutting force and high feed milling!!Negative inserts with a rake angle achieve low cutting force and high feed milling!!
H
H51
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Application Examples
Part/Work Material
Automotive Component/FC250
Used Equipment
Machining Center BT30
Tool
Manufacturer
Sumitomo
Conventional Tool
Body
DNXF 12080R
Casting Cutter
Inserts G Type
Negative Insert
Tool Diameter(mm)
80 80
No. of Flutes
88
Insert ACK200 K
Series
CVD
Cutting
Conditions
Cutting Speed (m/min)
200 200
Feed (mm/t)
0.069
(vf=420mm/min)
0.069
(vf=420mm/min)
Axial Cutting Depth (mm)
1. 6 1. 6
Cutting Width (mm)
60 60
D /Wet Wet Wet
2x longer tool life than conventional tools under the same conditions.
Part/Work Material
Construction Machine Component/Cast Steel
Used Equipment
Machining Center
BT50
Tool
Manufacturer
Sumitomo
Conventional Tool
Body
DNHS 12100R
General Purpose Cutter
Inserts H Type
Negative Insert
Tool Diameter(mm)
100 100
No. of Flutes
8 4 7
Insert ACP200
P Series CVD
Cutting
Conditions
Cutting Speed (m/min)
140 200
Feed (mm/t)
0.25
(vf=450mm/min
0.095
(vf=300mm/min
Axial Cutting Depth (mm)
3to 4 3 to 4
Cutting Width (mm)
50 50
D /Wet Dry Dry
Compared to the conventional tool, 1.5x high efficiency milling is possible.
* ( ) indicates no. of effective teeth
Part/Work Material
Electrical Appliance Component/FC250
Used Equipment
Machining Center
BT50
Tool
Manufacturer
Sumitomo
Conventional Tool
Body
DNXF 12100R
Casting Cutter
Inserts H Type
Negative Insert
Tool Diameter(mm)
100 100
No. of Flutes
10 10
Insert ACK200
K Series CVD
Cutting
Conditions
Cutting Speed (m/min)
314 314
Feed (mm/t)
0.15
(vf=1,500mm/min
0.11
(vf=1,100mm/min
Axial Cutting Depth (mm)
1. 5 1. 5
Cutting Width (mm)
80 80
D /Wet Wet Wet
Compared to the conventional tool, 1.4x high efficiency milling, 1.3x tool life.
Part/Work Material Housing/FC250
Used Equipment
Machining Center
BT50
Tool
Manufacturer
Sumitomo
Conventional Tool
Body
DNX 12160R
General Purpose Cutter
Inserts G Type
Positive Insert
Tool Diameter(mm)
160 160
No. of Flutes
10 10
Insert ACK200
K Series CVD
Cutting
Conditions
Cutting Speed (m/min)
200 200
Feed (mm/t)
0.15
(vf=597mm/min
0.10
(vf=398mm/min
Axial Cutting Depth (mm)
3.5 3.5
Cutting Width (mm)
135 135
D /Wet Wet Wet
1.5x longer tool life than conventional tools.
SEC-
DNX(F) / DNH,DNHS Type
H
Important Notes About Wiper Inserts
When attaching the wiper insert, attach it as shown
in Fig 1. When attached as shown in Fig 2, the
normal roughness cannot be obtained.
Wiper inserts are single-cornered and double-sided.
Refer to Technical Guidance page N17 in the General
Catalogue for details about wiper inserts.
Do not use with DNHS and DNH types.
DNX F Type
DNHS
Type
DNH
Type
Correct Attachment Incorrect Attachment
InappropriateInappropriate
Fig 1 Fig 2
H52
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
KDP
LF
DCB
DCX
DCSFMS
ø14
ø66.7 ø101.6
KWW
KDP
LF
DCB
DCX
DCSFMS
ø18
KWW
D1
DC
D1
DC
CBDP
CBDP
SEC-
DNX F 12000 Type
High Efficiency Cast Iron/Cast Steel Milling
Body DNX 12000R Cutting Edge Angle 65°
General Purpose Type
Cat. No. Stock
Diameter
Max. Diameter
Boss Bolt Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Effective
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
D1 LF DCB KWW KDP CBDP
Metric
DNX 12080RS 80 88 60 13.5 50 27 12.4 7 25 6 6 1.2 1
12100RS 100 108 80 46 50 32 14.4 8.5 29 7 7 1.6 2
12125RS 125 133 80 56 63 40 16.4 9.5 29 8 8 2.8 2
12160RS 160 168 100 88 63 40 16.4 9.5 29 10 10 4.4 3
12200RS 200 210 150 130 63 60 25.7 14 35 16 16 8.0 4
12250RS 250 260 180 160 63 60 25.7 14 35 20 20 12.2 4
Inch
DNX 12080R 80 88 60 13 50 25.4 9.5 6 25 6 6 1.2 1
12100R 100 108 70 46 50 31.75 12.7 8 32 7 7 1.6 2
12125R 125 133 80 56 63 38.1 15.9 10 38 8 8 2.8 2
12160R 160 168 100 72 63 50.8 19.1 11 38 10 10 4.4 2
12200R 200 210 150 130 63
47.625
25.4 14 35 16 16 8.0 4
12250R 250 260 180 160 63
47.625
25.4 14 35 20 20 12.2 4
Body DNXF 12000R Cutting Edge Angle 65°
General Purpose Fine Pitch Type
Metric
DNXF 12080RS
80 88 60 13.5 50 27 12.4 7 25 8 8 1.2 1
12100RS
100 108 80 46 50 32 14.4 8.5 29 10 10 1.6 2
12125RS
125 133 80 56 63 40 16.4 9.5 29 11 11 2.7 2
12160RS
160 168 100 88 63 40 16.4 9.5 29 12 12 4.4 3
Inch
DNXF 12080R
80 88 60 13 50 25.4 9.5 6 25 8 8 1.2 1
12100R
100 108 70 46 50 31.75 12.7 8 32 10 10 1.6 2
12125R
125 133 80 56 63 38.1 15.9 10 38 11 11 2.7 2
12160R
160 168 100 72 63 50.8 19.1 11 38 12 12 4.4 2
*Cutters with sizes of ø200 mm or above come with locators. Inserts are not included.
ø13
ø20
31
DCB
DCX
LF
DCSFMS
KDP
DC
KWW
KDP
KWW
LF
DCB
DCSFMS
DCX
DC
D1
CBDP
CBDP
Fig 1 Fig 2
㸫5
㸫6
°
°
65
8mm
Axial
Radial
Rake Angle
Max. Depth of Cut
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Parts
Locator
( * )
Cap Screw
( * )
L Type Wrench
( * )
Screw Wrench
Anti-seizure
Cream
N m
DNXK12R BX0515 LH040
BFTX0412 P
3.0 TRDR15 P SUM -P
* Included with cutters ø200 mm or larger
Fig 3 Fig 4
Identification Details
DNX F 12 080 R S
(1)
Cutter Series
(3)
Insert Size
(2)
Fine-Pitch
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Application
High Speed/Light
K K
General Purpose
K K
Roughing
K
Cat. No.
ACK100
ACK200
ACK300
ACP200
ACP300
Holder
Style Application Fig
SNMT 1205ZNEN-L
V-shaped
Cutting
Edge Type
Light Cutting
5
1205ZNEN-G
General Purpose
5
1205ZNEN-H
Heavy Cutting
5
SNMT 1205ZNEN-SH
Straight Type
Chip Management
6
XNGT 1205ZNEN-W
Wiper Type
Improved Surface Roughness
7
12.7
14.5
5.6
5.0
Fig 7
12.7
12.7 5.6
Fig 6
12.7
5.612.7
Fig 5
20° 10° 5° 10°
L Type G Type H Type SH Type
Cutting Edge Cross Section Flat Land Flat Land
L Type/G Type/H Type W
Type
SH
Type
Wiper Insert
Recommended Cutting Conditions
H50
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H53
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
High Efficiency Cast Iron/Cast Steel Milling
Axial
Radial
㸫5
㸫6
°
°
Rake Angle
24
3
mm
24
5
mm
Max. Depth of Cut Max. Depth of Cut
DNH Type DNHS Type
Body DNH 12000R Cutting Edge Angle 24°
Small Depth of Cut High Feed Type
Inch
Cat. No. Stock
Diameter
External Diameter
Boss Bolt Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Effective
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
D1 LF DCB KWW KDP CBDP
DNH 12080R 80 104 60 13 50 25.4 9.5 6 25 6 6 1.5 1
12100R 100 124 70 46 50 31.75 12.7 8 32 7 7 1.9 2
12125R 125 149 80 56 63 38.1 15.9 10 38 8 8 3.2 2
12160R 160 184 100 72 63 50.8 19.1 11 38 10 10 5.1 2
Body DNHS 12000R Cutting Edge Angle 24°
Medium Depth of Cut High Feed Type
Inch
DNHS 12080R 80 116 60 13 50 25.4 9.5 6 25 6 3 1.7 3
12100R 100 136 70 46 50 31.75 12.7 8 32 8 4 2.3 4
12125R 125 161 80 56 63 38.1 15.9 10 38 10 5 3.2 4
12160R 160 196 100 72 63 50.8 19.1 11 38 12 6 6.2 4
Inserts are not included.
31
D1
ø20
CBDP
D1
BD
DCSFMS
DCB
LF
KWW
DC DC
BD
DCSFMS
DCB
KWW
CBDP
LF
KDP
KDP
Fig 3 Fig 4
31
D1
ø20
CBDP
BD
DCSFMS
KWW
KDP
DC
LF
BD
DCSFMS
DCB
KWW
DC
D1
LF
CBDP
KDP
Fig 1 Fig 2
SEC-
DNH S 12000 Type
Parts
Locator
( * )
Cap Screw
( * )
L Type Wrench
( * )
Screw Wrench
Anti-seizure
Cream
N m
DNXK12R BX0515 LH040
BFTX0412 P
3.0 TRDR15 P SUM -P
* Included with cutters ø200 mm or larger
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Application
High Speed/Light
K K
General Purpose
K K
Roughing
K
Cat. No.
ACK100
ACK200
ACK300
ACP200
ACP300
Holder
Style Application Fig
SNMT 1205ZNEN-L
V-shaped Cutting
Edge Type
Light Cutting
5
1205ZNEN-G
General Purpose
5
1205ZNEN-H
Heavy Cutting
5
SNMT 1205ZNEN-SH
Straight Type
Chip Management
6
XNGT 1205ZNEN-W
Wiper Type
Improved Surface Roughness
7
H50
H
N m
Recommended Tightening Torque N m
Recommended Cutting Conditions
Dimensions (mm)
12.7
14.5
5.6
5.0
Fig 7
12.7
12.7 5.6
Fig 6
12.7
5.612.7
Fig 5
20° 10° 5° 10°
L Type G Type H Type SH Type
Cutting Edge Cross Section Flat Land Flat Land
L Type/G Type/H Type W
Type
SH
Type
Wiper Insert
H54
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
Body Inch
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
DNF 4080R DNF 4080L 80 96 60 50 25.4 9.5 6 25 6 1.8 1
4100R 4100L 100 116 75 60 31.75 12.7 8 32 8 3.0 2
4125R 4125L 125 141 75 60 38.1 15.9 10 38 10 4.3 2
4160R 4160L 160 176 100 60 50.8 19.1 11 38 12 6.8 2
4200R 4200L 200 216 130 60 47.625 25.4 13.5 38 16 9.8 3
DNF 4250R DNF 4250L 250 266 200 70 47.625 25.4 13.5 40 20 18.1 3
4315R 4315L 315 331 240 70 47.625 25.4 13.5 40 24 27.4 3
4400R 4400L 400 416 300 80 63.5 25.4 13.5 45 32 49.6 4
4500R 4500L 500 516 400 80 63.5 25.4 13.5 45 40 76.3 4
Inserts are not included.
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide Carbide Cermet
CBN
Application
High Speed/Light
PKPH
General Purpose
KP P K K PH
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
A30
H10E
G10E
T1500A
T250A
BN250
Fig
9
0.05
14 0.05
R100
5.0 0.02
Fig 9
12.70
12.70
M
0.013
2.0
Fig 6
4.8
12.70
12.70
M
0.013
2.0
Fig 5
4.8
12.70
12.70
Fig 7
M
0.013
4.8
12.70
12.70
RE
Fig 8
4.76
Wiper Insert
CSNH 43M 5
43MT 5
CSN 43M 6
43MT 6
CSNB 43M 7
43MT 7
SNC 433
434
SNMN 432 8
433 8
434 8
SNMN 432TN-S
433TN-S
434TN-S
NW 100 9
Parts
Applicable
Cutters
Locator
( *1)
Insert
Clamp
DNF4080R
DNF4100R
LNF40R FTW40R
DNF4125R
to DNF4500R
LNF40R FTW41R
DNF4080L
to DNF4100L
LNF40L FTW40L
DNF4125L
to DNF4500L
LNF40L FTW41L
General Milling for Steel & Cast Iron
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
LF
KDP
BD
DCSFMS
DC
DCB
KWW
LF
KDP
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø18
ø26
LF
KDP
BD
DCSFMS
ø177.8
ø101.6
DC
DCB
KWW
ø18 ø22
ø26 ø32
LF
KDP
CBDP
CBDP
CBDP
CBDP
Fig 1 Fig 2 Fig 3 Fig 4
(*1: To use wiper inserts, please change locators to LNFW40R (L). Wrench and cap screw remain unchanged.)
Cap
Screw
BX0510
Insert
Double Screw
WB8-30T Insert
Clamp
Wrench
TT27
LH040
Locator
Engraved Mark
F40R/F40L
Engraved Mark
F41R/F41L
SEC-ACE MILL
DNF 4000 Type 㸫6°
㸫5°
Rake Angle
65
6.5
mm
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
80-100 -120 0.10- 0.13 -0.15 T250A
Soft Steel
≤180
100- 130 -160 0.10- 0.18 -0.25 T250A
KCast Iron
250HB
150-200-250 0.10- 0.15 -0.20 ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Double Screw
Size
N m
WB8-30T
M8 8.0
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H55
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
General Milling for Aluminum Alloy and Low Carbon Steel
Body Inch
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
APG 4080R APG 4080L 80 90 60 50 25.4 9.5 6 25 5 1.6 1
4100R 4100L 100 110 75 60 31.75 12.7 8 32 5 2.7 2
4125R 4125L 125 134 75 60 38.1 15.9 10 38 6 4.0 2
4160R 4160L 160 169 100 60 50.8 19.1 11 38 8 6.5 2
4200R 4200L 200 208 130 60 47.625 25.4 13.5 38 10 9.1 3
APG 4250R APG 4250L 250 258 200 70 47.625 25.4 13.5 40 12 18.3 3
4315R 4315L 315 323 240 70 47.625 25.4 13.5 40 16 27.6 3
4400R 4400L 400 408 300 70 63.5 25.4 13.5 45 20 4
4500R 4500L 500 508 400 70 63.5 25.4 13.5 45 24 4
Inserts are not included.
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide Carbide
Cermet
DLC
SUMIDIA
Application
High Speed/Light
PKMPN N N
General Purpose
KP P N N N
Roughing
KN N
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
H1
T1500A
T250A
DL1000
DA1000
DA2200
Fig
25°
12.70
12.70
M
0.013
1. 5
25°
Fig 5
3.18
15°
Fig 6
25°
12.70
12.70
M
0.013
2.5
25° 3.18
15°
Fig 7
25°
12.2 0.05
13.7
M
0.013
3.18 0.025
15°
Wiper Insert
SDCH 42TR 5
42TL 5
42TR-R 5
42TL-R 5
SDC 42R 6
NF-SDC 42R 6
SDC 42L 6
42TR 6
42TL 6
42TR-R 6
42TL-R 6
APW 4R 7
Parts
Applicable
Cutters Locator
Insert
Clamp
Double
Screw
Cap
Screw Wrench
APG4080R LAP40R ATW45R WB8-20
BXF0520R
TH040
APG4100R
to APG4500R
LAP40R ATW45R
WB8-22TL BXF0520R
TT27
APG4080L LAP40L ATW45L WB8-20
BXF0520R
TH040
APG4100L
to APG4500L
LAP40L ATW45L
WB8-22T BXF0520R
TT27
Cap Screw
Insert
Double Screw
Insert Clamp
Locator
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
LF
KDP
BD
DCSFMS
DC
DCB
KWW
KDP
LF
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø18
ø26
LF
KDP
32
BD
DCSFMS
ø177.8
ø101.6
DC
DCB
KWW
ø18 ø22
ø26ø32
32
LF
KDP
CBDP
CBDP
CBDP
CBDP
Fig 1 Fig 2 Fig 3 Fig 4
㸫2°
㸩18°
65
7
mm
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
100- 125 -150 0.10- 0.18 -0.25 A30N
Soft Steel
≤180HB
120-150 -180 0.10- 0.18 -0.25 A30N
Die Steel
200 to 220HB
60- 80 -100 0.10- 0.18 -0.25 A30N
M
Stainless Steel
120-150 -180 0.10- 0.18 -0.25 A30N
K
Cast Iron
250HB 60- 90 -120 0.15- 0.23 -0.30 H1
N
Non-Ferrous Metal
300-650-1000 0.10- 0.20 -0.30 H1
SEC-ACE MILL
APG 4000 Type
mark : To be replaced by new item (Please confirm stock availability)
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Double Screw
Common
Size
N m N m
Recommended
Tightening Torque N m
M8 8.0
Cap
Screw
Size
N m
M5 5.0
H
Dimensions (mm)
H56
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
Body Inch
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
DPG 4080R DPG 4080L 80 90 60 50 25.4 9.5 6 25 4 1.5 1
4100R 4100L 105 115 75 60 31.75 12.7 8 32 5 3.0 2
4125R 4125L 125 135 75 60 38.1 15.9 10 38 6 4.0 2
4160R 4160L 157 167 100 60 50.8 19.1 11 38 8 6.1 2
4200R 4200L 200 210 130 60 47.625 25.4 13.5 38 10 10.0 3
DPGF 4080R DPGF 4080L 80 90 60 50 25.4 9.5 6 25 6 1.5 1
4100R 4100L 105 115 75 60 31.75 12.7 8 32 8 3.0 2
4125R 4125L 125 135 75 60 38.1 15.9 10 38 10 4.0 2
4160R 4160L 157 167 100 60 50.8 19.1 11 38 12 6.1 2
Inserts are not included.
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Carbide Cermet
Application
High Speed/Light
PKMP
General Purpose
KP P K K P
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
A30
H10E
G10E
T1500A
T250A
Fig
Fig 6
12.70
12.70
M
0.013
11°
15°
1. 4 3.18
12.70
12.70
M
0.013
11°
15°
1. 4 3.18
Fig 7
12.70
12.70
11°
3.18
Fig 8
12.2
M
0.013
11°
15°
+0
–0.05
3.2 0.025
Wiper Insert
Fig 5
ACP/ACK
Series Grades
SPCH 42R 5(6)
42L 6
42TR 5(6)
42TL 6
42TR-R 6
42TL-R 6
SPMN 422 7
423 7
SPG 422
423
DPW 500R 8
500L 8
Parts
Applicable
Cutters
Locator
Locator
Clamp
For DPG
Locator
Clamp
For DPGF
Insert
Clamp
For DPG
Insert
Clamp
For DPGF
Double
Screw
Wrench
DPG(F)4080R
GL40R
GLW40R
GLWF80R
GTW40R
GTWF80R
WB8-22T
TT27
DPG(F)4100R
to DPG(F)4160R
GLW41R
GLWF41R
GTW41R
GTWF41R
WB8-30T
DPG4200R
GLW42R GTW42R WB8-30T
DPG(F)4080L
GL40L
GLW40L
GLWF80L
GTW40L
GTWF80L
WB8-22T
TT27
DPG(F)4100L
to DPG(F)4160L
GLW41L
GLWF41L
GTW41L
GTWF41L
WB8-30T
DPG4200L
GLW42L GTW42L WB8-30T
General Milling for Steel, Stainless Steel & Cast Iron
0°
㸩8°
Rake Angle
75
9.5
mm
Axial
Radial
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
LF
KDP
BD
DCSFMS
DC
DCB
KWW
LF
KDP
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø18
ø26
LF
KDP
CBDP
CBDP
CBDP
Fig 1 Fig 2 Fig 3
Locator Clamp
Insert
Double Screw
Double Screw
Insert
Clamp
Locator
Engraved Mark
*2
Engraved Mark
*1
Engraved Mark
L40R, L40L, L41R, L41L, L42R, L42L,
LF80R, LF80L, LF41R, LF41L
Engraved Mark
T40R, T40L, T41R, T41L, T42R, T42L,
TF80R, TF80L, TF41R, TF41L
*1
*2
SEC-ACE MILL
DPG 4000 / DPGF 4000 Type
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
100- 125 -150 0.10- 0.15 -0.20 ACP200
Soft Steel ≤180HB
100- 175 -250 0.10- 0.18 -0.25 ACP200
Die Steel 200 to 220HB
80-120 -160 0.10- 0.15 -0.20 ACP200
M
Stainless Steel
80-120 -160 0.10- 0.15 -0.20 ACP300
KCast Iron 250HB 80-140 -200 0.10- 0.15 -0.20 ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Double Screw
Common
Size
N m
M8 8.0
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H57
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Body Inch
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
DPG 5080R DPG 5080L 82 90 60 50.5 25.4 9.5 6 25 4 1.5 1
5100R 5100L 107 115 75 60.5 31.75 12.7 8 32 5 3.0 2
5125R 5125L 127 135 75 60.5 38.1 15.9 10 38 6 4.0 2
5160R 5160L 159 167 100 60.5 50.8 19.1 11 38 8 6.1 2
5200R 5200L 202 210 130 60.5 47.625 25.4 13.5 38 10 10.0 3
DPG 5250R DPG 5250L 252 260 200 70.5 47.625 25.4 13.5 52 12 19.7 3
5315R 5315L 317 325 240 70.5 47.625 25.4 13.5 52 14 33.0 3
5400R 5400L 402 410 300 80.5 63.5 25.4 13.5 57 20 60.0 4
5500R 5500L 502 509 400 80.5 63.5 25.4 13.5 57 24 92.0 4
Inserts are not included.
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide Carbide
Cermet
Application
High Speed/Light
PKMP
General Purpose
KP P K K P
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
A30
H10E
G10E
T1500A
T250A
Fig
Fig 5
15.875 0.075
15.875
M
0.013
11°
15°
2.0 4.76
Fig 6
15.875 0.075
15.875
11°
4.76
Fig 7
15.3
M
0.013
11°
15°
+0
–0.05
4.8 0.025
Wiper Insert
SPCH 53R-R 5
53L-R 5
53TR-R 5
53TL-R 5
SPMN 532 6
533 6
GW 500R 7
500L 7
Parts
Applicable
Cutters
Locator Locator
Clamp
Insert
Clamp
Double
Screw Wrench
DPG5080R
GL50R
GLW50R GTW50R WB8-22T
TT27
DPG5100R
to DPG5160R
GLW51R GTW51R WB8-30T
DPG5200R
to DPG5500R
GLW52R GTW52R WB8-30T
DPG5080L
GL50L
GLW50L GTW50L WB8-22T
TT27
DPG5100L
to DPG5160L
GLW51L GTW51L WB8-30T
DPG5200L
to DPG5500L
GLW52L GTW52L WB8-30T
General Milling for Steel, Stainless Steel & Cast Iron
0°
㸩8°
75
12
mm
Rake Angle
Axial
Radial
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
LF
KDP
BD
DCSFMS
DC
DCB
KWW
LF
KDP
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø18
ø26
LF
KDP
BD
DCSFMS
ø177.8
ø101.6
DC
DCB
KWW
ø26
ø18 ø22
ø32
LF
KDP
CBDP
CBDP
CBDP
CBDP
Fig 1 Fig 2 Fig 3 Fig 4
Locator Clamp
Insert
Double Screw
Double Screw
Insert
Clamp
Locator
Engraved Mark
*2
Engraved Mark
*1
L50R, L50L, L51R, L51L, L52R, L52L
T50R, T50L, T51R, T51L, T52R, T52L
*1
*2
Engraved Mark
Engraved Mark
SEC-ACE MILL
DPG 5000 Type
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
General Steel
180 to 280HB
100- 125 -150 0.10- 0.15 -0.20 ACP200
Soft Steel ≤180HB
100- 175 -250 0.10- 0.18 -0.25 ACP200
Die Steel 200 to 220HB
80-120 -160 0.10- 0.15 -0.20 ACP200
M
Stainless Steel
80-120 -160 0.10- 0.15 -0.20 ACP300
KCast Iron 250HB 80-140 -200 0.10- 0.15 -0.20 ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
*Please use JIS B1176 hexagonal bolt (M12x30 to 35mm) for securing ø82 cutter to the arbor.
Double Screw
Common
Size
N m
M8 8.0
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H58
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Application
High Speed/Light K K
General Purpose K K
Roughing K
Cat. No.
ACK100
ACK200
ACK300
Fig Application Remarks
LNMX 160608PNSN-G 4 General Purpose Recommended
160608PNSN-H 5
Heavy interrupted cutting and other unstable applications
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
SEC-Sumi Power Mill
PWC(F) 4000 Type
Body (Standard Pitch)
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
Hole Size
Boss Bolt Height
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC DCB
DCSFMS
D1 LF KWW KDP CBDP
PWC 4080R PWC 4080L 80 25.4 60 29.5 50 9.5 6 25 7 0.9 1
4100R 4100L 100 31.75 70 46 50 12.7 8 32 8 1.3 2
4125R 4125L 125 38.1 80 56 63 15.9 10 38 10 2.5 2
4160R 4160L 160 50.8 100 72 63 19.1 11 38 12 4.2 2
4200R 4200L 200 47.625 150 130 63 25.4 14 35 16 7.2 3
High Efficiency Semi-Shouldering for Cast Iron
Fig 1
13
LF
DC
DCSFMS
D1
DCB
KWW
KDP
CBDP
Fig 2
LF
DC
DCSFMS
D1
DCB
KWW
KDP
CBDP
Fig 3
4-ø18
ø101.6
LF
DC
DCSFMS
D1
DCB
KWW
KDP
CBDP
㸫15°
㸫5°
88
15
mm
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Parts
Screw Wrench Anti-seizure
Cream
N m
BFTX0412N
3.0 TTX15W SUMI-P
16.1
90˚
184
6.29
12.7
ø4.6
R0.8 Fig 4
General Purpose G Type
aa
a
ab
b
b
20
Section a-a
Fig 5
Strong Edge H Type
0.2mm
15
Section b-b
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
KCast Iron 250HB 150-250-350 0.10- 0.23 -0.35 ACK200/ACK300
Ductile Cast Iron
250HB 100-200-300 0.05- 0.18 -0.30 ACK100/ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Inch
Inch
Body Fine Pitch
Cat. No. R
Stock
Cat. No. L
Stock
Diameter
Hole Size
Boss Bolt Height
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC DCB
DCSFMS
D1 LF KWW KDP CBDP
PWCF 4080R PWCF 4080L 80 25.4 60 29.5 50 9.5 6 25 9 0.9 1
4100R 4100L 100 31.75 70 46 50 12.7 8 32 12 1.4 2
4125R 4125L 125 38.1 80 56 63 15.9 10 38 15 2.6 2
4160R 4160L 160 50.8 100 72 63 19.1 11 38 18 4.3 2
4200R 4200L 200 47.625 150 130 63 25.4 14 35 24 7.4 3
Inserts are not included.
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
H59
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Sumi Power Mill
PWS(F) / PWSR Type
Nicked R Type Inserts
General-Purpose G Type Inserts
General Features
Highly reliable shoulder milling cutter with tangentially mounted for never-
before-possible high cutting edge strength and sharp cutting edges.
A 2-step insert array structure creates a new
PWSR Type to meet the needs of deep cutting.
Characteristics
Tangentially mounted inserts for outstanding cutting edge strength combined with optimised breaker for outstanding edge sharpness and cutting ability.
Nicked insert design created with high-precision molding technology allows stable milling even in applications with large tool overhang.
New ACP and ACK milling grades are used to meet the needs of various types of work material.
Performance
Performance Comparison with Nicked R Type Inserts
Cutting Edge Strength Comparison
High cutting edge strength for excellent stability!
Sumi Power Mill
PWS Type
Competitor A
(Screw-on)
Competitor B
(Tangential)
1,000
800
600
400
200
0
No breakage,
edge OK
×
Breakage,
unusable
Cutting Conditions
vc=150m/min
fz=0.20mm/t
ae=3mm
ap=10mm
Dry
Work Material S50C
Tool Diameter 80mm
1st Step
2nd Step
3rd Step
Cutting Distance (mm)
Performance Comparison with General-purpose G-type Inserts
3,000
2,500
2,000
1,500
1,000
500
0
Sumi Power Mill
PWS Type
Competitor A
(Screw-on)
Competitor B
(Tangential)
Cutting Force (N)
Cutting Conditions
vc=150m/min
fz=0.20mm/t
ae=3mm
ap=10mm
Dry
Work Material
S50C
Tool Diameter
80mm
Principal Force
Feed Force
Back Force
Comparison of Cutting Force
Cutting that is nearly the same as screw-on type!!
Small chips!
Comparison of Cutting Force
Reduced cutting power and excellent vibration resistance!
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0
Nicked R T
yp
eGeneral Machinin
g
(
G-T
yp
e
)
Cutting Force (N)
Cutting Conditions
vc=200m/min
fz=0.15mm/t
ae=20mm
ap=10mm
Dry
Work Material
S50C
Tool Diameter 100mm
R Type
G Type
Reduced 25%!!
H
1Note for inserts set-up
When using R type nicked indexable inserts, attach them so that
the nicked grooves alternate as shown in the image to the left.
2Note for cutting condition
In order to attach as shown in the image to the left, the feed rate per tooth is
double that when attaching the same-shaped inserts on all teeth. This means
that adjustments should be made so the upper feed limit is as shown below.
fz=0.25mm/t
Example: Use at fz=0.2mm/t
Feed when all teeth are normal: 0.2mm/t
Feed when nicked: 0.4mm/t
Any incorrect use of inserts may damage tools.
Cautions when Using Nicked R Type Inserts
4 Nicks4 Nicks
(Corners 1 and 4)(Corners 1 and 4)
3 Nicks 3 Nicks
(Corners 2 and 3)(Corners 2 and 3)
H60
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Stopper Screw
(For Insert/Shim)
Wrench
Anti-seizure
Cream
Shim (*)
N m
BFTX0412IP
3.0 TTR15IP SUMI-P PWSS4R
* Included with cutters ø200 mm or larger
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
Body Fine Pitch)
Cat. No. Stock Diameter
Hole Size
Boss Bolt Height
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC DCB
DCSFMS
D1 LF KWW KDP CBDP
PWSF 4080R 80 25.4 60 20 50 9.5 6 25 6 0.9 1
4100R 100 31.75 70 28 63 12.7 8 32.5 8 1.7 2
4125R 125 38.1 80 55 63 15.9 10 35.5 8 2.3 3
4160R 160 50.8 100 72 63 19.1 11 38 10 3.9 4
4200R 200 47.625 130 130 63 25.4 14 35 12 6.4 5
4250R 250 47.625 130 160 63 25.4 14 35 14 12.2 5
* Cutters with sizes of ø200 mm or above come with seats (no coolant holes).
Inserts are not included.
Shoulder Milling for Steel, Stainless Steel & Cast Iron
SEC-Sumi Power Mill
PWS(F) 4000 Type 㸫15°
㸫6°
90
16
mm
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
DCSFMS
ø101.6
LF
DC
D1
DCB
KWW
KDP
DCSFMS
LF
DC
D1
DCB
KWW
KDP
DCSFMS
LF
DC
D1
DCB
KWW
KDP
ø17
ø46
DCSFMS
LF
DC
D1
DCB
KWW
KDP
ø13
DCSFMS
LF
DC
D1
DCB
ø30
ø30
KWW
KDP
CBDP
CBDP
CBDP
CBDP
CBDP
Fig 4Fig 3Fig1 Fig 2
Parts
Fig 5
Inch
Inch
H
N m
Recommended Tightening Torque N m
Body (Standard Pitch)
Cat. No. Stock Diameter
Hole Size
Boss Bolt Height
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC DCB
DCSFMS
D1 LF KWW KDP CBDP
PWS 4080R 80 25.4 60 20 50 9.5 6 25 4 1.0 1
4100R 100 31.75 70 28 63 12.7 8 32.5 6 1.8 2
4125R 125 38.1 80 55 63 15.9 10 35.5 6 2.4 3
4160R 160 50.8 100 72 63 19.1 11 38 8 4.0 4
4200R 200 47.625 130 130 63 25.4 14 35 10 6.5 5
4250R 250 47.625 130 160 63 25.4 14 35 12 12.3 5
* Cutters with sizes of ø200 mm or above come with seats (no coolant holes).
Dimensions (mm)
Dimensions (mm)
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Application
High Speed/Light
PK
General Purpose
K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
Application
Remarks Fig
LNMX170808PNSR-L
Light Cut
6
170808PNSR-G
General Purpose
Recommended
6
170808PNSR-R
Heavy Cut
Nicked 7
176
R0.8
17.2 8
13
ø4.6
Fig 6
176
17.2 8
13
R0.8
ø4.6
Fig 7
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
150-250-350 0.10- 0.23 -0.35 ACP200
Alloy Steel
180 to 280HB
100-175-250 0.10- 0.18 -0.25 ACP200
M
Stainless Steel
100-150-200 0.10- 0.18 -0.25 ACP300
K
Cast Iron
Ductile Cast Iron
250HB 100-175-250 0.10- 0.23 -0.35 ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
H61
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
SEC-Sumi Power Mill
PWSR 4000 Type
90
Axial
Radial
Rake
Angle
15°
6°
31
Max. Depth of Cut
Body 2-step Type)
Cat. No. Stock Diameter
Hole Size
Boss Bolt Height
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Effective
Teeth
Weight
(kg) Fig
DC DCB
DCSFMS
D1 LF KWW KDP CBDP
PWSR 4080R 80 25.4 60 29.5 70 9.5 6 25 8 4 1.4 1
4100R 100 31.75 70 46 70 12.7 8 32 12 6 2.0 2
4125R 125 38.1 80 56 70 15.9 10 38 12 6 3.0 2
4160R 160 50.8 100 72 70 19.1 11 38 16 8 5.2 3
4200R 200 47.625 130 160 70 25.4 14 38 20 10 8.0 4
*Cutters with sizes of ø200 mm or above come with seats.
Inserts are not included.
Fig1
LF
KWW
DCB
DCSFMS
DC
ø13
D1
KDP
CBDP
Fig 2 Fig 3 Fig 4
Shoulder Milling for Steel, Stainless Steel & Cast Iron
DC
KWW
DCB
DCSFMS
LF
D1
CBDP
KDP
DCSFMS
DC
D1
LF
KDP
DCB
KWW
CBDP
DC
D1
ø101.6
DCSFMS
LF
CBDP
KWW
DCB
KDP
Parts
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Application
High Speed/Light
PK
General Purpose
K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
Application
Remarks Fig
LNMX 170808PNSR-L Light Cut
5
170808PNSR-G
General Purpose
Recommended
5
170808PNSR-R Heavy Cut
Nicked 6
176
R0.8
17.2 8
13
ø4.6
Fig 5
176
17.2 8
13
R0.8
ø4.6
Fig 6
Stopper Screw
(For Insert/Shim)
Wrench
Anti-seizure
Cream
Shim (*)
N m
BFTX0412IP
3.0 TTR15IP SUMI-P PWSS4R
* Included with cutters ø200 mm or larger
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
150-250-350 0.10- 0.23 -0.35 ACP200
Alloy Steel
180 to 280HB
100-175-250 0.10- 0.18 -0.25 ACP200
M
Stainless Steel
100-150-200 0.10- 0.18 -0.25 ACP300
K
Cast Iron
Ductile Cast Iron
250HB 100-175-250 0.10- 0.23 -0.35 ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Inch
H
N m
Recommended Tightening Torque N m
Large diameter (ø200 or above)
body structure
Safety seat design protects body
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Inserts Shim
PWSS4R
Dimensions (mm)
H62
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
The WFX12000 series has
body protection shims
The WFX12000 series has
body protection shims
The WFX12000 series has
body protection shims
ø125mm or smaller cutters
have coolant holes
ø125mm or smaller cutters
have coolant holes
ø125mm or smaller cutters
have coolant holes
Highly durable body
Highly durable body
Highly durable body
General Features
SEC-WaveMill WFX type for shoulder milling, is a screw-on type cutter
that uses 4-cornered inserts.
Ideal cutting edge design delivers good squareness.
SEC-Wave Mill
WFX Type
Characteristics
The insert shape optimized for shoulder milling combined with a
high-precision body leaves a superior machined surface finish.
Series
The convex shape ensures the cutting edge strength.
The flat shape reduces step differences in stepped milling.
The wiper edge function improves the surface roughness.
Optimized Edge Shape
Composite Cutting Edge Effect
Large step difference
and rough surface
Small step difference
and smooth surface
Conventional Cutter
H
Series expansion with the high-feed WFXH
type and the WFXC type for chamfering.
A comprehensive lineup that covers a
wide variety of applications.
WFXH Type WFXC Type
Application
Type Cat. No. Description Cutter Diameter (mm) Shape
Shoulder Milling
Shell Type
WFX 08000RS Standard Pitch
WFXM 08000RS Fine Pitch
WFXF 08000RS Extra-Fine Pitch
WFX 08000R Standard Pitch
WFXM 08000R Fine Pitch
WFXF 08000R Extra-Fine Pitch
WFX 12000RS Standard Pitch
WFXF 12000RS Extra-Fine Pitch
WFX 12000R Standard Pitch
WFXF 12000R Extra-Fine Pitch
Endmill Type
WFX 08000E Standard Pitch
WFXM 08000E Fine Pitch
WFX 12000E Standard Pitch
WFXF 12000E Extra-Fine Pitch
Modular
Type
WFX 08000M Modular Type
High Efficiency
Shell Type
WFXH 08000RS Standard Pitch
WFXH 12000RS Standard Pitch
Modular Type
WFXH 08000M Modular Type
WFXH 12000M Modular Type
Chamfering
Endmill Type
WFXC 08000E Standard Pitch
WFXC 12000E Standard Pitch
Modular Type
WFXC 08000M Modular Type
WFXC 12000M Modular Type
ø10 ø25 ø40 ø60 ø250ø125ø100ø80ø63
Expansion
40 100
40 100
40 100
40 80
80 100
80 100
80 100
60 100
60 100
80 250
80 250
20 63
25 63
60 80
20 40
40 63
60 63
40
25 32
25 32
816
16
25 32
H95, H152
H65, H150
H124, H156
H63
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
16mm
24mm
8mm
0mm
0
0
8
16
24
-80 -30 20
WFX
Total Shoulder
Height
1st Step
8mm
2nd Step
8mm
3rd Step
8mm
Cutting Width 20mm
Deviation (µm)
Total Shoulder Height (mm)
Comp A Comp B
SEC-Wave Mill
WFX Type
Performance
(2) Surface Roughness Comparison
(1)
Sguareness in shoulder milling
(3)
Cutting Force Comparison
(4)
Comparison of Wear Resistance
(2) Comparison of Surface Texture
Work Material
SCM440
Tool
WFX12100R ø100×1 flutes
Cutting Conditions
vc
=200m/min
fz
=0.15mm/t,
ap
= 5.0mm
ae
= 30mm
Work Material
S50C
Tool
WFX12100R ø100×5
flutes
Cutting Conditions
vc
=200m/min
fz
=0.15mm/t,
ap
=10mm
ae
= 20mm
Work Material
SCM440
Tool
WFX12100R ø100×5
flutes
Cutting Conditions
vc
=200m/min
fz
=0.10mm/t,
ap
=3.0mm
ae
=90mm
Work Material
S50C
Tool
WFX12100R ø100×5
flutes
Cutting Conditions
vc
=200m/min
fz
=0.15mm/t,
ap
=8.0mm×3
times
ae
=20mm
Work Material
S50C
Cutting Conditions
ap
= 0.5mm
Glossy without Clouding Clouded without Gloss
Work Material
SUS304
Cutting Conditions
ap
=0.5mm
WFX Comp. A
aeap
0
0.5
1.0
1.5
WFX
Comp. A Conventional
Surface Roughness (䃛m)
0
1,000
2,000
3,000
4,000
WFX
20% Down
Cutting Force (N)
Comp. A Comp. B
Feed force
Principal Force
Back Force
0.1
0.2
0.3
0.4
03 9 16 25 31 38 47 53 60 66
WFX
Comp. A Comp. B
BreakageBreakage
Cutting Time (min)
(mm)
Flank Wear
Application Examples
Work (S50C)Sumitomo
Conventional Grade
Work FCD450 Sumitomo
Conventional Grade
Tool WFXF08063RS Tool WFXF12100R
Grade ACP200 Grade ACK300
Tool Diameter(mm)
ø63 ø63
Tool Diameter(mm)
ø100 ø100
No. of Teeth 85 No. of Teeth 76
vc
(mm/min) 220 220
vc
(m/min) 200 200
vf
(mm/min) 1,100 1,100
vf
(mm/min) 446 382
fz
(mm/t) 0.15 0.20
fz
(mm/t) 0.10 0.10
ap
(mm) 3.0 4.0
ap
(mm) 0.05 0.05
ae
(mm) 50 50
ae
(mm) --
Coolant Wet Wet Coolant Dry Dry
Results
Vibration reduced by approximately 30%.
Good machined surface
Tool life is doubled.
Results
Good Surface Roughness
Ra 0.98 0.38μm, Rz 7.63 3.34μm
Cutting time is shortened.
Insert life is extended by approximately 20%.
H
Expansion
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
H64
Optimised wiper edge shape provides superior surface roughness.
Wiper Insert
PK
Work Material
Breaker
Characteristic
Cutting Edge
Figure
Application
L Type G Type H Type
Low Cutting Force General Purpose Strong Edge
Light Cutting,
Low Rigidity Milling
Low-Burr Design
Main Chipbreaker
General - Interrupted Milling
Heavy Cut,
Heavy Interrupted Machining
Hardened steel
S Type
Wiper Edge
Wiper Insert
Sharp Edge
Non-Ferrous MetalPrecision Finishing
Steel Cast Iron NAluminum
H1
ACP100 C
ACM200 C
ACP200
P
CP
ACP300
P
ACM300
P
DL1000
P
C
ACK200
PACK300
P K
N
M
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Work Material
Grade
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Work Material
Grade
The letters "C" and "P" at either end of each grade indicate coatin
CVD PVD Blank: Non-coated
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Coated carbideCoated carbide
Coated carbide
Coated carbide
Carbide
H
L
G
Heavy Cutting
Light Cutting
General Purpose (Standard)
Good
Edge Sharpness
Edge Strength High
SEC-Wave Mill
WFX Type
Application Range
Chipbreaker Selection
Wiper inserts are single-cornered.
Attach the wiper insert so that the chamfered
corner is in location 1 shown in the figure.
Be sure to use the corner with
an ID mark (2 in the figure).
(08-size inserts have no marks.)
Refer to page N17 for details
about wiper inserts.
Important Notes About Wiper Inserts
Wiper Edge
0.15mm
Wiper inserts are
0.15mm longer
than M Class inserts.
M Class Insert
H
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Parts
Screw Wrench
BFTX0306IP2.0 TRDR08IP
N m
SEC-Wave Mill
WFX 08000R(S) Type
ø17
DC
D2
D1
DC
KDP
LF
LF
LF
D1
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DC
D1
D2
CBDP
CBDP
CBDP
KDP
KDP
Fig 1 Fig 2 Fig 3
Identification Details
WFX 08 040 R S
(1)
Cutter Series
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Recommended Cutting Conditions
ISO Work
Material Hardness
Cutting Speed cm/min
Min. - Optimum - Max
Feed Rate zmm/t
Min. - Optimum - Max
D.O.C.
mm Grades
P
General Steel
180 to 280HB
150-200-250 0.08- 0.12 -0.18 6ACP200
ACP300
Soft Steel ≤180HB 180-250-350 0.10- 0.15 -0.20 6ACP200
ACP300
Die Steel
200 to 220HB
100- 150 -200 0.08- 0.12 -0.18 4ACP200
ACP300
M
Stainless Steel
- 160-200-250 0.10- 0.15 -0.20 6ACM300
KCast Iron 250HB 100-175 -250 0.10- 0.15 -0.20 6ACK200
ACK300
N
Non-Ferrous Metal
- 300-500-1000 0.10- 0.15 -0.20 6H1
DL1000
Body (Standard Pitch)
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WFX 08040RS
40 33 40 16 8.4 5.6 18 14 93 0.2 1
08050RS
50 41 40 22 10.4 6.3 20 18 11 4 0.3 1
08063RS
63 50 40 22 10.4 6.3 20 18 11 5 0.6 1
08080RS
80 55 50 27 12.4 7 25 20 14 6 1.0 1
08100RS
100 70 50 32 14.4 8 32 46 8 1.4 3
Inch
WFX 08080R
80 55 50 25.4 9.5 6 25 20 14 6 1.0 1
08100R
100 70 63 31.75 12.7 8 32 46 27 8 1.9 2
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
90
6mm
6
12
Axial
Radial
Rake
Angle
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Corner
Radius
Fig
RE
3.175
8.0
3.3
8.1
R0.8
Fig 5
Fig 4
Wiper Insert
3.175
8.0
8.0
RE
SOMT 080304PZER-L 0.4 4
080308PZER-L 0.8 4
SOMT 080304PZER-G 0.4 4
080308PZER-G 0.8 4
080312PZER-G 1.2 4
SOMT 080308PZER-H 0.8 4
080312PZER-H 1.2 4
SOET 080304PZER-G 0.4 4
080308PZER-G 0.8 4
080312PZER-G 1.2 4
SOET 080302PZFR-S 0.2 4
080304PZFR-S 0.4 4
080308PZFR-S 0.8 4
XOEW 080308PZTR-W 5
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
N m
Recommended Tightening Torque (N m)
H
Dimensions (mm)
Dimensions (mm)
H64 (Notes
on Installation)
H65
H66
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Wave Mill
WFXM 08000R(S) Type
ø17
DC
D2
D1
DC
KDP
LF
LF
LF
D1
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DC
D1
D2
CBDP
CBDP
CBDP
KDP
KDP
Fig 1 Fig 2 Fig 3
Recommended Cutting Conditions
ISO Work
Material Hardness
Cutting Speed cm/min
Min. - Optimum - Max
Feed Rate zmm/t
Min. - Optimum - Max
D.O.C.
mm Grades
P
General Steel
180 to 280HB
150-200-250 0.08- 0.12 -0.18 6ACP200
ACP300
Soft Steel ≤180HB 180-250-350 0.10- 0.15 -0.20 6ACP200
ACP300
Die Steel
200 to 220HB
100- 150 -200 0.08- 0.12 -0.18 4ACP200
ACP300
M
Stainless Steel
- 160-200-250 0.10- 0.15 -0.20 6ACM300
KCast Iron 250HB 100-175 -250 0.10- 0.15 -0.20 6ACK200
ACK300
N
Non-Ferrous Metal
- 300-500-1000 0.10- 0.15 -0.20 6H1
DL1000
Body (Fine Pitch)
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WFXM 08040RS
40 33 40 16 8.4 5.6 18 14 9 4 0.2 1
08050RS
50 41 40 22 10.4 6.3 20 18 11 5 0.3 1
08063RS
63 50 40 22 10.4 6.3 20 18 11 6 0.5 1
08080RS
80 55 50 27 12.4 7 25 20 14 8 1.0 1
08100RS
100 70 50 32 14.4 8 32 46 10 1.4 3
Inch
WFXM 08080R
80 55 50 25.4 9.5 6 25 20 14 8 1.0 1
08100R
100 70 63 31.75 12.7 8 32 46 27 10 1.9 2
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
90
6mm
6
12
Axial
Radial
Rake
Angle
Parts
Screw Wrench
BFTX0306IP2.0 TRDR08IP
Identification Details
WFX M 08 040 R S
(1)
Cutter Series
(2)
M: Fine Pitch
F
:
Extra-Fine
Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Corner
Radius
Fig
RE
3.175
8.0
3.3
8.1
R0.8
Fig 5
Fig 4
Wiper Insert
3.175
8.0
8.0
RE
SOMT 080304PZER-L 0.4 4
080308PZER-L 0.8 4
SOMT 080304PZER-G 0.4 4
080308PZER-G 0.8 4
080312PZER-G 1.2 4
SOMT 080308PZER-H 0.8 4
080312PZER-H 1.2 4
SOET 080304PZER-G 0.4 4
080308PZER-G 0.8 4
080312PZER-G 1.2 4
SOET 080302PZFR-S 0.2 4
080304PZFR-S 0.4 4
080308PZFR-S 0.8 4
XOEW 080308PZTR-W 5
N m
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
H64 (Notes
on Installation)
H67
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WFXF 08000R(S) Type
ø17
DC
D2
D1
DC
KDP
LF
LF
LF
D1
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DC
D1
D2
CBDP
CBDP
CBDP
KDP
KDP
Fig 1 Fig 2 Fig 3
Recommended Cutting Conditions
ISO Work
Material Hardness
Cutting Speed cm/min
Min. - Optimum - Max
Feed Rate zmm/t
Min. - Optimum - Max
D.O.C.
mm Grades
P
General Steel
180 to 280HB
150-200-250 0.08- 0.12 -0.18 6ACP200
ACP300
Soft Steel ≤180HB 180-250-350 0.10- 0.15 -0.20 6ACP200
ACP300
Die Steel
200 to 220HB
100- 150 -200 0.08- 0.12 -0.18 4ACP200
ACP300
M
Stainless Steel
- 160-200-250 0.10- 0.15 -0.20 6ACM300
KCast Iron 250HB 100-175 -250 0.10- 0.15 -0.20 6ACK200
ACK300
N
Non-Ferrous Metal
- 300-500-1000 0.10- 0.15 -0.20 6H1
DL1000
Body (Extra-Fine Pitch)
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WFXF 08040RS
40 33 40 16 8.4 5.6 18 14 9 6 0.2 1
08050RS
50 41 40 22 10.4 6.3 20 18 11 7 0.3 1
08063RS
63 50 40 22 10.4 6.3 20 18 11 8 0.5 1
08080RS
80 55 50 27 12.4 7 25 20 14 10 0.9 1
08100RS
100 70 50 32 14.4 8 32 46 12 1.4 3
Inch
WFXF 08080R
80 55 50 25.4 9.5 6 25 20 14 10 1.0 1
08100R
100 70 63 31.75 12.7 8 32 46 27 12 1.9 2
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
90
6mm
6
12
Axial
Radial
Rake
Angle
Parts
Screw Wrench
BFTX0306IP2.0 TRDR08IP
Identification Details
WFX F 08 040 R S
(1)
Cutter Series
(2)
M: Fine Pitch
F
:
Extra-Fine
Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Corner
Radius
Fig
RE
3.175
8.0
3.3
8.1
R0.8
Fig 5
Fig 4
Wiper Insert
3.175
8.0
8.0
RE
SOMT 080304PZER-L 0.4 4
080308PZER-L 0.8 4
SOMT 080304PZER-G 0.4 4
080308PZER-G 0.8 4
080312PZER-G 1.2 4
SOMT 080308PZER-H 0.8 4
080312PZER-H 1.2 4
SOET 080304PZER-G 0.4 4
080308PZER-G 0.8 4
080312PZER-G 1.2 4
SOET 080302PZFR-S 0.2 4
080304PZFR-S 0.4 4
080308PZFR-S 0.8 4
XOEW 080308PZTR-W 5
N m
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
H64 (Notes
on Installation)
H68
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
SEC-Wave Mill
WFX 12000R(S) Type
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal
Body (Standard Pitch)
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WFX 12050RS 50 40 40 22 10.4 6.3 20 18 11 3 0.2 1
12063RS 63 50 40 22 10.4 6.3 20 18 11 4 0.4 1
12080RS 80 60 50 27 12.4 7 25 20 13.5 4 0.9 1
12100RS 100 70 50 32 14.4 8.5 32 46 5 1.3 3
Inch
WFX 12080R 80 60 50 25.4 9.5 6 25 20 13 4 0.9 1
12100R 100 70 63 31.75 12.7 8 32.5 46 28 5 1.7 2
12125R 125 80 63 38.1 15.9 10 35.5 55 30 6 2.4 1
12160R 160 100 63 50.8 19.1 11 28 72 8 3.7 4
12200R 200 150 63 47.625 25.4 14 35 130 10 6.3 5
12250R 250 190 63 47.625 25.4 14 35 150 12 11.0 5
Inserts are not included. Sizes ø160 mm or above do not have coolant holes.
ø17
DC
D2
D1
DC
D1
ø101.6
DCB 4-ø18
DCSFMS
DC
D1
DC
KDP
KDP
LF
LF
LF
LF
LF
KWW
DCSFMS
DCB
D1
KWW
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DC
D1
D2
CBDP
CBDP
CBDP
CBDP
CBDP
KDP
KDP
KDP
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5
90
Axial
Radial
Rake
Angle
8
8
10
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Identification Details
WFX 12 050 R S
(1)
Cutter Series
(2)
Insert Size
(3)
Cutter Diameter
(4)
Direction
(5)
Metric Bore
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
4.76
12.8
6.5
13.0
R0.8
Fig 7
Fig 6
Wiper Insert
4.76
12.7
12.7
RE
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Corner
Radius
Fig
RE
SOMT 120408PDER-L 0.8 6
SOMT 120404PDER-G 0.4 6
120408PDER-G 0.8 6
120412PDER-G 1.2 6
120416PDER-G 1.6 6
SOMT 120408PDER-H 0.8 6
SOET 120408PDFR-S 0.8 6
XOEW
120408PDTR-W 7
Insert Screw Insert
Shim
Shim Screw
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
D.O.C.
(mm)
Grade
P
General Steel
180 to 280HB
150-200-250 0.10- 0.15 -0.20 10
ACP200
ACP300
Soft Steel ≤180HB
180-250-350 0.10- 0.15 -0.20 10
ACP200
ACP300
Die Steel 200 to 220HB
100- 150 -200 0.10- 0.15 -0.20 6
ACP200
ACP300
M
Stainless Steel
- 160-200-250 0.10- 0.15 -0.20 10
ACM300
K
Cast Iron
250HB 100- 175 -250 0.10- 0.15 -0.20 10
ACK200
ACK300
N
Non-Ferrous Metal
- 300-500-1000 0.10- 0.15 -0.20 10
H1
DL1000
Parts
Shim
Shim Screw Insert Screw Wrench
Insert
Wrench
(Shim
WFXS4R BW0507F
BFTX03512IP
3.0 TRDR15IP LH035
N m
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
N m
Recommended Tightening Torque N m
H
Dimensions (mm)
Dimensions (mm)
H64 (Notes
on Installation)
H69
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Body (Extra-Fine Pitch)
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WFXF 12050RS 50 40 40 22 10.4 6.3 20 18 11 4 0.2 1
12063RS 63 50 40 22 10.4 6.3 20 18 11 5 0.4 1
12080RS 80 60 50 27 12.4 7 25 20 13.5 6 0.9 1
12100RS 100 70 50 32 14.4 8.5 32 46 7 1.2 3
Inch
WFXF 12080R 80 60 50 25.4 9.5 6 25 20 13 6 0.9 1
12100R 100 70 63 31.75 12.7 8 32.5 46 28 7 1.6 2
12125R 125 80 63 38.1 15.9 10 35.5 55 30 8 2.4 1
12160R 160 100 63 50.8 19.1 11 28 72 12 3.5 4
12200R 200 150 63 47.625 25.4 14 35 130 16 6.2 5
12250R 250 190 63 47.625 25.4 14 35 150 18 10.9 5
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
90
Axial
Radial
Rake
Angle
8
8
10
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
SEC-Wave Mill
WFXF 12000R(S) Type
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal
Identification Details
WFX F 12 050 R S
(1)
Cutter Series
(2)
Extra-Fine Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
Insert Screw Insert
Shim
Shim Screw
Recommended Cutting Conditions
ISO Work
Material Hardness
Cutting Speed cm/min
Min. - Optimum - Max
Feed Rate zmm/t
Min. - Optimum - Max
D.O.C.
(mm)
Grades
P
General Steel
180
to
280HB
150-200-250 0.10- 0.15 -0.20 10
ACP200
ACP300
Soft Steel
≤180HB 180-250-350 0.10- 0.15 -0.20 10
ACP200
ACP300
Die Steel
200 to 220HB 100- 150 -200 0.10- 0.15 -0.20 6
ACP200
ACP300
M
Stainless Steel
- 160-200-250 0.10- 0.15 -0.20 10
ACM300
K
Cast Iron
250HB 100- 175 -250 0.10- 0.15 -0.20 10
ACK200
ACK300
N
Non-Ferrous Metal
- 300-500-1000 0.10- 0.15 -0.20 10
H1
DL1000
Parts
Shim Shim Screw Insert Screw
Wrench (Insert) Wrench (Shim)
WFXS4R BW0507F
BFTX03512IP
3.0 TRDR15IP LH035
N m
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Corner
Radius
Fig
RE
SOMT 120408PDER-L 0.8 6
SOMT 120404PDER-G 0.4 6
120408PDER-G 0.8 6
120412PDER-G 1.2 6
120416PDER-G 1.6 6
SOMT 120408PDER-H 0.8 6
SOET 120408PDFR-S 0.8 6
XOEW 120408PDTR-W 74.76
12.8
6.5
13.0
R0.8
Fig 7
Fig 6
Wiper Insert
4.76
12.7
12.7
RE
Inserts are not included. Sizes ø160 mm or above do not have coolant holes.
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
N m
Recommended Tightening Torque (N m)
Dimensions (mm)
Dimensions (mm)
H64 (Notes
on Installation)
ø17
DC
D2
D1
DC
D1
ø101.6
DCB 4-ø18
DCSFMS
DC
D1
DC
KDP
KDP
LF
LF
LF
LF
LF
KWW
DCSFMS
DCB
D1
KWW
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DC
D1
D2
CBDP
CBDP
CBDP
CBDP
CBDP
KDP
KDP
KDP
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5
H70
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Wave Mill
WFX(M) 08000E Type
DC
LF
LH LS
DMM
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed cm/min
Min. - Optimum - Max
Feed Rate zmm/t
Min. - Optimum - Max
D.O.C.
mm
Grades
P
General Steel
180 to 280HB
150-200-250 0.08- 0.12 -0.18 6ACP200
ACP300
Soft Steel ≤180HB 180-250-350 0.10- 0.15 -0.20 6ACP200
ACP300
Die Steel
200 to 220HB
100- 150 -200 0.08- 0.12 -0.18 4ACP200
ACP300
M
Stainless Steel
- 160-200-250 0.10- 0.15 -0.20 6ACM300
KCast Iron 250HB 100-175 -250 0.10- 0.15 -0.20 6ACK200
ACK300
N
Non-Ferrous Metal
- 300-500-1000 0.10- 0.15 -0.20 6H1
DL1000
Parts
Insert Screw Wrench
BFTX0306IP2.0 TRDR08IP
90
6mm
6
12
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Body (Standard Pitch)
Cat. No. Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
DC
DMM
LH LS LF
WFX 08020E-16 20 16 30 80 110 2
WFX 08020E 20 20 30 80 110 2
08022E 22 20 30 90 120 2
WFX 08025E-20 25 20 30 90 120 2
WFX 08025E 25 25 30 90 120 2
08028E 28 25 30 90 120 2
08030E 30 25 30 90 120 3
WFX 08032E 32 32 30 90 120 3
08033E 33 32 30 90 120 3
08040E 40 32 30 90 120 3
08050E 50 32 30 90 120 4
08063E 63 32 30 90 120 5
Inserts are not included.
Body (Fine Pitch)
Cat. No. Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
DC
DMM
LH LS LF
WFXM 08025E 25 25 30 90 120 3
WFXM 08032E 32 32 30 90 120 4
08040E 40 32 30 90 120 4
08050E 50 32 30 90 120 5
08063E 63 32 30 90 120 6
Inserts are not included.
Identification Details
WFX M 08 025 E
(1)
Cutter Series
(2)
Fine Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Endmill Type
N m
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Modular Type
H150
H
N m
Recommended Tightening Torque (N m)
Dimensions (mm) Dimensions (mm)
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing
K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Corner
Radius
Fig
RE
3.175
8.0
3.3
8.1
R0.8
Fig 5
Fig 4
3.175
8.0
8.0
RE
Wiper Insert
SOMT 080304PZER-L 0.4 4
080308PZER-L 0.8 4
SOMT 080304PZER-G 0.4 4
080308PZER-G 0.8 4
080312PZER-G 1.2 4
SOMT 080308PZER-H 0.8 4
080312PZER-H 1.2 4
SOET 080304PZER-G 0.4 4
080308PZER-G 0.8 4
080312PZER-G 1.2 4
SOET 080302PZFR-S 0.2 4
080304PZFR-S 0.4 4
080308PZFR-S 0.8 4
XOEW 080308PZTR-W 5
Dimensions (mm)
H64 (Notes
on Installation)
H71
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WFX(F) 12000E Type
90
10
Axial
Radial
Rake
Angle
8
8
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Body (Standard Pitch)
Cat. No. Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
DC
DMM
LH LS LF
WFX 12040E 40 32 30 90 120 3
12050E 50 32 30 90 120 3
12063E 63 32 30 90 120 4
12080E 80 32 30 90 120 4
Inserts are not included. ø40 mm sizes do not have a seat.
Body (Extra-Fine Pitch)
Cat. No. Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
DC
DMM
LH LS LF
WFXF 12050E 50 32 30 90 120 4
12063E 63 32 30 90 120 5
12080E 80 32 30 90 120 6
Inserts are not included.
DMM
DC
LH
LF
LS
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal
Identification Details
WFX F 12 050 E
(1)
Cutter Series
(2)
Fine Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Endmill Type
Insert P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
4.76
12.8
6.5
13.0
R0.8
Fig 2
Fig 1
Wiper Insert
4.76
12.7
12.7
RE
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Corner
Radius
Fig
RE
SOMT 120408PDER-L 0.8 1
SOMT 120404PDER-G 0.4 1
120408PDER-G 0.8 1
120412PDER-G 1.2 1
120416PDER-G 1.6 1
SOMT 120408PDER-H 0.8 1
SOET 120408PDFR-S 0.8 1
XOEW
120408PDTR-W 2
Insert Screw Insert
Shim
(Excluding WFX12040E (ø40))
Insert Screw (Excluding WFX12040E (ø40))
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed cm/min
Min. - Optimum - Max
Feed Rate zmm/t
Min. - Optimum - Max
D.O.C.
mm
Grades
P
General Steel
180
to
280HB
150-200-250 0.10- 0.15 -0.20 10
ACP200
ACP300
Soft Steel
≤180HB 180-250-350 0.10- 0.15 -0.20 10
ACP200
ACP300
Die Steel
200
to
220HB
100- 150 -200 0.10- 0.15 -0.20 6
ACP200
ACP300
M
Stainless Steel
- 160-200-250 0.10- 0.15 -0.20 10
ACM300
K
Cast Iron
250HB 100- 175 -250 0.10- 0.15 -0.20 10
ACK200
ACK300
N
Non-Ferrous Metal
- 300-500-1000 0.10- 0.15 -0.20 10
H1
DL1000
Parts
Shim Shim Screw Insert Screw
Wrench (Insert) Wrench (Shim)
WFXS4R BW0507F
BFTX03512IP
3.0 TRDR15IP LH035
ø40 mm sizes do not have a shim.
N m
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
N m
Recommended Tightening Torque (N m)
Dimensions (mm)Dimensions (mm)
Dimensions (mm)
H64 (Notes
on Installation)
H72
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
General Features
The WEX type features a strong cutting edge design coupled with a high
rigidity body, for stable and high efficiency milling with low cutting force.
With improved precision for both insert and cutter body, high accuracy machined
surfaces with good finish can be achieved with 6 types of chipbreaker and 9
milling grades that supports a wide range of applications.
SEC-Wave Mill
WEX Type
Shape
Diameter (mm) / No. of Teeth
Description
Shell Type
Shank Type
Standard Type
Standard Type
Standard Type
Standard Type
Fine Pitch
Standard Type
Long Type
Standard Type
Long Type
Standard Type
Short Type
Long Type
Course Pitch Type
Short & Course Pitch Type
Modular Type
Modular Type
ø10 ø12 ø14 ø16 ø18 ø20 ø22 ø25 ø28 ø30 ø32 ø35 ø40 ø50 ø63 ø80
ø100 ø125
WEX 1000F
WEX 2000F
WEX 3000F
WEX 3000R
WEXF 3000R
WEX 1000E
WEX 1000EL
WEX 2000E
WEX 2000EL
WEX 3000E
WEX 3000ES
WEX 3000EL
WEX 3000E-C
WEX 3000ES-C
WEX 2000M
WEX 3000M
Cat. No.
H77
H78
H79
H79
H79
H77
H78
H79
H79
H79
H80
H80
H81
H81
H82
H82
H82
H82
H82
H80
H80
H81
H81
H82
H82
H82
H82
H82
H151
H151
H151
H151
(2)
(6) (7) (8)
(8)
(8)
(8) (10) (12) (14)
(9)(7)
(7)
(4) (5) (6)
(4) (5) (6)
(6)
(4)
(4)
(4)
(5) (6)
(5) (6)
(1)
(1)
(2)
(2) (2)
(2)
(2) (2) (2) (2) (2)
(2)
(2)
(2) (3) (3) (4) (4) (4) (5)
(4)
(6)
(2)
(2) (2) (3) (3) (3)
(2) (2) (2) (2) (2)
(2)
(3) (3) (4) (4)
(4)
(4)
(2)
(2)
(4)
(2) (2)
(4)
(5)
(5)
(7)
(3) (3) (3)
(3) (3)
(3) (3) (3)
(3) (3)
(3)
* mark: Stock with different shank diameters available* mark: Stock with different shank diameters available
* *
**
**
Modular
Type
Compatible with wide
range of milling
Pocketing
Helical Milling
Grooving
Shoulder Milling
Ramping
High Rake Wave Cutting Edge
High Precision Curved Cutting Edge
Wide
Thick
Screw hole size
increased
Large angle
Characteristics
Application Range for the WEX Type Series (Shoulder Milling)
WEX1000 No. of Teeth Comparison
Product Range
Precision insert exhibits cutting edge sharpness and strength
Unique curved cutting edge design lowers cutting force yet improves cutting edge strength.
Achieving high quality finish with high precision cutting edge
Smooth cutting even for deep grooves and low rigidity machines.
Internal Coolant-holes are a Standard Feature for the Whole Series
Improved chip evacuation with air or coolant supply.
Highly Durable Body
Special surface treatment improves corrosion resistance and scratch resistance.
Increased screw size improves clamping force and durability.
WEX1000 Type Added to the Series
Fine-pitch and high-efficiency milling is possible in milling with small allowances.
Wide Variety of Inserts
6 types of breaker shapes and 9 milling grades available
for a wide range of applications and work materials.
3.0
00.1 0.2 0.3 0.4
5.0
10.0
15.0
Depth of Cut (mm)
Feed Rate
(
mm/t
)
WEX2000
WEX1000WEX1000
WEX3000WEX3000 WEX1000EL
Long Type
APMX=6.0mm
APMX WEX1000E
Standard Type
APMX=6.0mm
WEX2000E
Standard Type
APMX=10.0mm
No. of Teeth
Diameter
ø10mm
ø12mm
ø14mm
ø16mm
2
3
3
4
2
2
3
3
-
-
1
2
Max. Depth
of Cut
H
Expansion
H73
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H
SEC-Wave Mill
WEX Type
6.0
4.0
2.0
0.0
-1.0
Ra=0.115 Ra=0.208
1,000
800
600
400
200
0
16mm
24mm
8mm
0mm
Total Shoulder
Height
Cutting Force (kw)
Cutting Length (mm)
Breakage
Breakage
Breakage
No Breakage
Breakage
Breakage
Breakage
Huge Increase
Huge increase in fracture resistance with improved cutting edge strength.
(4) Surface Finish (Aluminum Alloy Machining)
Smooth surface free of white blemishes
Roughness Curve
(
Vertical magnification: 10,000.00x, Horizontal magnification: 100.00x
)
- 100-50050100
0
5
10
15
20
25
Deviation (μm)
Roughness Curve
(
Vertical magnification: 10,000.00x, Horizontal magnification: 100.00x
)
(1)
Squareness in shoulder milling
(Cutting Conditions)
Work Material
: SS400
Tool :
WEX3032E(ø32)
Insert :
AXMT170508PEER-G
Grade : ACP200
Cutting Speed
: vc=150m/min
Feed Rate : fz=0.15mm/t
(vf=
675mm/min)
Cutting Width
: ae=5mm
Cutting Depth
:
ap=8mm×3 Passes
Dry
(2) Cutting Force
Principal Force
Feed Force
Back Force (+)
Back Force (–)
WEX3032E
Competitor's Tool
Conventional Tool
Cutting Performance
High accuracy cutting edges
provide very small step
marks
(Less than half of competitor’s)
Cutting force (principal force) is approximately 15% lower than conventional grade.
1st Step
8mm
Squareness of Machined Shoulder
2nd Step
8mm
3rd Step
8mm
Cutting Width 5mm
Total Shoul der
Height (mm)
Total Shoulder
Height (mm)
Total Shoul der
Height (mm)
(Cutting Conditions)
Work Material
: S50
Tool : WEX3032E
ø
32
Insert : AXMT170508
PEER-G
Grade : ACP200
Cutting Speed
: vc=100m/min
Feed Rate : fz=0.2mm/t
vf=1,200mm/min
Cutting Width : ae=8mm
Cutting Depth : ap=10mm Dry
WEX Type
(G Type)
Conventional Cutter
Standard Type
Competitor’s Cutter
General Type
WEX Type Competitor's Product
Cutting force is reduced
WEX Type
(G Type)
Conventional Cutter
Standard Type
(Cutting Conditions)
Work Material
: SCM440
Tool : WEX3032E
ø
32
Insert :
AXMT170508PEER-G
Grade : ACP200
Cutting Speed
: vc=100m/min
Feed Rate : fz=0.4mm/t
vf=1,260mm/min
Cutting Width : ae=25mm
Cutting Depth : ap=3mm Dry
(3) Fracture Resistance
White blemishes
WEX Type Competitor's Product
(Cutting Conditions)
Work Material : A5052
Tool : WEX3032E ø32
Insert : AXET170504PEFR-S H1
Cutting Speed
: Vc=800m/min
Feed Rate : fz=0.1mm/t
vf=2,400mm/min
Cutting Width : ae=16mm
Cutting Depth : ap=10mm Dry
High rake edge type signicantly reduces burr.
(5)
Burr on Machined Shoulder (Aluminum Alloy Machining)
Burr
(Cutting Conditions)
Work Material : A5052
Tool : WEX3032E ø32
Insert : AXET170504PEFR-S H1
Cutting Speed
: vc=800m/min
Feed Rate : fz=0.1mm/t
vf=2,400mm/min
Cutting Width : ae=5mm
Cutting Depth : ap=12mm Dry
Expansion
H74
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Wave Mill
WEX Type
Application Range
Chipbreaker Lineup
Work Material P Steel K Cast Iron M Stainless Steel S Exotic Alloy N Aluminum Alloy
Breaker
LGHEEHS
Feature Low Cutting Force General Purpose Strong Edge
General-Purpose Type For Exotic Alloys
Strong Edge Type For Exotic Alloys
High Rake Type
1000 Type Insert Figure
25° 25° 15° 25°
2000 Type Insert Figure
28° 20° 17° 17° 27°
3000 Type Insert Figure
25° 20° 5° 14° 8° 30°
Application
Light cut, low rigidity
milling and reduce burrs
Main breaker
General purpose to interrupted milling
Roughing, heavy interrupted
and hardened steel milling
Light Cutting to General-Purpose
Heavy Interrupted Machining
Aluminum Alloy
Non-Ferrous Metal
Chipbreaker Map
EH H
L
E
G
Good
Cutting Edge Sharpness
Cutting Edge Strength Good
Strong Edge
Type For Exotic Alloys
Heavy Cutting
Light Cutting
Exotic Alloy
general purpose&Burr(Standard)
The letters "C" and "P" at either end of each grade indicate coating type. CVD PVD Blank: Non-coated
Work Material
Grade
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Work Material
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
H1
ACP100 C
ACM200 C
ACP200
P
CP
ACP300
P
ACM300
P
DL1000
P
C
ACK200
PACK300
Coated carbide
Coated carbideCarbide
Coated carbide
Coated carbide
Grade
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
H
Expansion
H75
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H
SEC-Wave Mill
WEX Type
Recommended Cutting Conditions
N
Tool: WEX1012E Insert: AX T0602 Type
Cutting Conditions: Depth of Cut 4mm, Cutting Width 1mm, Dry
WEX1000 Type
Work Material
Grades
125
190
250
270
300
180
275
300
350
200
325
200
240
180
260
200
180
160
100
200
130
120
90
180
100
240
180
120
140
80
180
110
100
80
170
80
240
180
160
150
90
180
120
100
80
170
80
220
160
140
120
70
160
90
80
60
160
60
220
160
140
130
70
160
100
90
70
160
60
220
180
150
130
70
160
100
90
70
150
60
200
140
120
110
60
150
90
80
60
130
50
200
160
130
110
60
150
90
80
60
140
50
180
140
110
110
50
130
80
60
40
120
30
240
160
220
140
220
140
200
120
200
120
170
140
180
50
180
100
150
120
160
35
120
100
140
140
120
160
45
130
100
140
25
110
90
130
800
240
330
600
200
300
400
160
270
G
G
G
G
G
G
G
G
G
G
G
E
E
E
G
G
E
S
S
S
P
M
K
S
Chipbreaker
The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system).
For groove milling, adjust feed rate to around 70% of the above values.
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Work
Hardness
(HB)
Steel, Carbon Steel S15CS45C
S45C Hardened
S75C
S75C Hardened
Low Alloy Steel SCM SNCM
SCM SNCM Hardened
SCM SNCM Hardened
SCM SNCM Hardened
High Alloy Steel SKD SKT SKH
SKD SKT SKH Hardened
Stainless Steel SUS430 and Others (Martensitic/Ferritic)
SUS403 and Others (Martensitic, Hardened)
SUS304 SUS316(Austenitic)
Cast Iron
Ductile Cast Iron
Exotic Alloy
Aluminum Alloy, Si ≤ 12.6%
Aluminum Alloy, Si > 12.6%
Copper Alloy
0.120.08 0.16 0.150.10 0.20 0.150.10 0.20 0.100.08 0.12 0.100.08 0.12 0.100.05 0.150.120.08 0.160.120.08 0.16
Feed fz (mm/t)
Cutting Speed vc (m/min)
ISO
Classication
ACP300 ACK200 ACK300 ACM200 ACM300 DL1000ACP200ACP100
Tool: WEX2025E Insert: AX T1235 Type
Cutting Conditions: Depth of Cut 3mm, Cutting Width 12.5mm, Dry
WEX2000 Type
Cutting Width ae=12.5mm
Depth of Cut ap=3mm
The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system).
For groove milling, adjust feed rate to around 70% of the above values.
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Work Material
Grades
ACP300 ACK200 ACK300 ACM200 ACM300 DL1000ACP200ACP100
Feed fz (mm/t)
Cutting Speed vc (m/min)
125
190
250
270
300
180
275
300
350
200
325
200
240
180
300
330
380
285
235
190
145
265
170
150
125
235
125
350
255
210
162
115
235
145
125
95
210
95
350
255
210
171
115
235
150
135
105
210
95
330
235
190
143
95
220
125
105
75
190
75
330
235
190
152
95
220
130
115
85
190
75
330
235
190
152
95
220
130
115
85
190
75
315
220
170
133
75
200
115
95
65
170
55
315
220
170
133
75
200
115
95
65
170
55
295
200
150
115
55
180
95
75
45
150
35
285
190
255
160
255
160
235
140
235
140
175
160
190
50
35
220
125
155
140
170
40
25
125
110
140
155
145
170
45
30
140
125
150
35
20
1000
250
350
110
100
125
750
200
330
500
170
300
G
G
G
G
G
G
G
G
G
G
G
E
EH
E
G
G
E
E
S
S
S
P
M
N
K
S
Chipbreaker
Work
Hardness
(HB)
Steel, Carbon Steel S15CS45C
S45C Hardened
S75C
S75C Hardened
Low Alloy Steel SCM SNCM
SCM SNCM Hardened
SCM SNCM Hardened
SCM SNCM Hardened
High Alloy Steel SKD SKT SKH
SKD SKT SKH Hardened
Stainless Steel SUS430 and Others (Martensitic/Ferritic)
SUS403 and Others (Martensitic, Hardened)
SUS304 SUS316(Austenitic)
Cast Iron
Ductile Cast Iron
Exotic Alloy
(Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.)
Aluminum Alloy, Si ≤ 12.6%
Aluminum Alloy, Si > 12.6%
Copper Alloy
0.150.08 0.20 0.150.08 0.20 0.150.08 0.20 0.150.08 0.20 0.150.08 0.20 0.150.05 0.220.150.08 0.200.150.08 0.20
ISO
Classication
Cutting Width
ae=1mm
Depth of Cut
ap=4mm
Expansion
H76
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Recommended Cutting Conditions
Recommended Values for Helical and ramping
Tool: WEX3032E Insert: AX T1705 Type
Cutting Conditions: Depth of Cut 5mm, Cutting Width 16mm, Dry
Cutting Width ae=16mm
Depth of Cut ap=5mm
The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system).
For groove milling, adjust feed rate to around 70% of the above values.
WEX3000 Type
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
125
190
250
270
300
180
275
300
350
200
325
200
240
180
300
330
400
300
250
200
150
280
180
160
130
250
130
370
270
220
170
120
250
150
130
100
220
100
370
270
220
180
120
250
160
140
110
220
100
350
250
200
150
100
230
130
110
80
200
80
350
250
200
160
100
230
140
120
90
200
80
350
250
200
160
100
230
140
120
90
200
80
185
170
200
330
230
180
140
80
210
120
100
70
180
60
330
230
180
140
80
210
120
100
70
180
60
165
150
180
310
210
160
120
60
190
100
80
50
160
40
135
120
150
300
200
270
170
250
150
270
170
50
50
250
150
30
30
230
130
G
G
G
G
G
G
G
G
G
G
G
E
EH
E
G
G
E
E
S
S
S
P
M
N
K
S
400
300
250
200
150
280
180
160
130
250
130
370
270
220
170
120
250
150
130
100
220
100
370
270
220
180
120
250
160
140
110
220
100
350
250
200
150
100
230
130
110
80
200
80
350
250
200
160
100
230
140
120
90
200
80
350
250
200
160
100
230
140
120
90
200
80
330
230
180
140
80
210
120
100
70
180
60
330
230
180
140
80
210
120
100
70
180
60
310
210
160
120
60
190
100
80
50
160
40
300
200
270
170
270
170
250
150
250
150
185
170
200
50
50
230
130
165
150
180
30
30
135
120
150
165
150
180
45
45
150
135
160
25
25
1000
250
350
120
110
135
750
200
330
500
170
300
Work Material
Chipbreaker
Steel, Carbon Steel S15CS45C
S45C Hardened
S75C
S75C Hardened
Low Alloy Steel SCM SNCM
SCM SNCM Hardened
SCM SNCM Hardened
SCM SNCM Hardened
High Alloy Steel SKD SKT SKH
SKD SKT SKH Hardened
Stainless Steel SUS430 and Others (Martensitic/Ferritic)
SUS403 and Others (Martensitic, Hardened)
SUS304 SUS316(Austenitic)
Cast Iron
Ductile Cast Iron
Exotic Alloy
(Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.)
Aluminum Alloy, Si ≤ 12.6%
Aluminum Alloy, Si > 12.6%
Copper Alloy
Work
Hardness
(HB)
Grades
ACP300 ACK200 ACK300 ACM200 ACM300 DL1000ACP200ACP100
Feed fz (mm/t)
Cutting Speed vc (m/min)
0.250.12 0.35 0.250.12 0.35 0.250.12 0.35 0.250.12 0.35 0.250.12 0.35 0.150.05 0.250.250.12 0.350.250.12 0.35
ISO
Classication
Helical Milling Recommended Values for Helical and ramping
Ramping
10
12
14
16
18
20
22
25
28
30
32
35
40
50
63
80
100
125
16.0
20.0
24.0
28.0
32.0
36.0
46.0
60.0
76.0
96.0
122.0
18.0
22.0
26.0
30.0
34.0
38.0
48.0
62.0
78.0
98.0
124.0
2 30’
1 45’
1 25’
1 00’
0 45’
0 30’
0 30’
0 25’
0 20’
0 15’
0 10’
25.0
29.0
33.0
37.0
41.0
47.0
53.0
57.0
61.0
77.0
97.0
123.0
27.0
31.0
35.0
39.0
43.0
49.0
55.0
59.0
63.0
79.0
99.0
125.0
1 40’
1 20’
1 10’
1 00’
0 50’
0 45’
0 45’
0 40’
0 35’
0 25’
0 20’
0 15’
44.5
50.5
54.5
58.5
64.5
74.5
94.5
120.5
154.5
48.0
54.0
58.0
62.0
68.0
78.0
98.0
124.0
158.0
1 30’
1 10’
1 10’
1 00’
0 50’
0 45’
0 30’
0 20’
0 15’
Cutter
Diameter (mm)
DC
Unusable
Unusable
Unusable
Unusable
Unusable
Unusable
Center uncut portion can be
removed by traverse cutting with
the same cutter
Center uncut portion cannot
be removed by traverse
cutting with the same cutter
Standard Diameter or Above
øD
Standard Diameter or Less
øD
Use at RMPX or lower.
WEX3000 AX T17WEX2000 AX T12
WEX1000 AX T06
* The above table shows the recommended values for nose radius 0.8m
m
Max.
Ramping Angle
RMPX
Min. Max.
Helical (Dimensions mm)
Taper
Work Dia øD
Max.
Ramping Angle
RMPX
Min. Max.
Helical (Dimensions mm)
Taper
Work Dia øD
Max.
Ramping Angle
RMPX
Min. Max.
Helical (Dimensions mm)
Taper
Work Dia øD
H
SEC-Wave Mill
WEX Type
Expansion
H77
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H
90
6mm
7°
to
17°
9°
to
17°
Axial
Radial
Rake Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
DC
LF
6
KWW
DCB H7
CBDP
D2
KDP
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
Body (Standard Type)
Cat. No. Stock Diameter Hole Size Bolt
Grooving Width
Grooving Depth
Height
Mounting Depth
No. of Teeth
Weight
(kg)
DC DCB D2 KWW KDP LF CBDP
Metric
WEX 1032F 32 16 9 8.4 5.6 40 18 8 0.16
1040F 40 16 9 8.4 5.6 40 18 10 0.21
1050F 50 22 11 10.4 6.3 40 18 12 0.30
1063F 63 22 11 10.4 6.3 40 18 14 0.52
Inserts are not included.
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
7.20
4.10
2.52
15°
RE
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 060204PDER-L
0.4
060208PDER-L
0.8
060212PDER-L
1.2
AXMT 060202PDER-G
0.2
060204PDER-G
0.4
060208PDER-G
0.8
060212PDER-G
1.2
AXMT 060204PDER-H
0.4
060208PDER-H
0.8
060212PDER-H
1.2
AXMT 060202PDFR-S
0.2
L: Low Cutting Force, G: General Purpose, H: Strong Edge, S: For aluminum alloy
Parts
Screw Wrench
Anti-seizure Cream
BFTX01804IP 0.5 TRX06IP SUMI-P
Torque Wrench
TRDR06IP05
0.5N m
N m
Recommended Tightening Torque N m
(Sold Separately)
N m
Recommended Cutting Conditions H75
Notes for inserts set-up (WEX1000 Type)
1
A
2C
B
Wrench
Insert
A
Body
Torque
0.5N m
Torque
0.5N m
Press down on the top of the
insert in the direction of .
Hold as shown in so there is no gap between the insert bottom
and base of the cutter body, and tighten with a wrench
(Tightening torque 0.5N·m)
C
B
Take c are so there
is no gap
A special optional torque wrench is available (sold separately).
SEC-Wave Mill
WEX 1000F Type
Dimensions (mm)
Dimensions (mm)
H78
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
90
10
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Axial
Radial
16°
to
18°
23°
to
25°
Rake Angle
SEC-Wave Mill
WEX 2000F Type
Body (Standard Type)
Cat. No. Stock Diameter Hole Size Bolt
Grooving Width
Grooving Depth
Height
Mounting Depth
No. of Teeth Weight
(kg)
DC DCB D2 KWW KDP LF CBDP
Metric
WEX 2040F 40 16 9
8.4
5.6 40 18 6 0.19
2050F 50 22 11
10.4
6.3 40 20 7 0.29
2063F 63 22 11
10.4
6.3 40 20 8 0.51
Inserts are not included.
Parts
Screw Wrench
Anti-seizure Cream
N m
BFTX0306IP
2.0 TRDR08IP SUM -P
LF
KWW
KDP
DCB H7
DC
D2
10
CBDP
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
3.58
12.00
11°
7.00
RE
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 123504PEER-G
0.4
123508PEER-G
0.8
123512PEER-G
1.2
AXMT 123504PEER-H
0.4
123508PEER-H
0.8
123512PEER-H
1.2
AXMT 123504PEER-E
0.4
123508PEER-E
0.8
123512PEER-E
1.2
AXMT 123508PEER-EH
0.8
AXET 123502PEFR-S
0.2
123504PEFR-S
0.4
123508PEFR-S
0.8
Metric
Recommended Cutting Conditions
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
N m
Recommended Tightening Torque N m
H75
H
Dimensions (mm)
Dimensions (mm)
H79
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H
Body (Standard Type)
Cat. No. Stock Diameter
Hole Size
Bolt
Grooving Width
Grooving Depth
Height
Mounting Depth
No. of Teeth Weight
(kg)
DC DCB D2 KWW KDP LF CBDP
Metric
WEX 3040F 40 16 9 8.4 5.6 40 18 4 0.16
3050F 50 22 11 10.4 6.3 40 20 5 0.25
3063F 63 22 11 10.4 6.3 40 20 6 0.48
Inch
WEX 3080R 80 25.4 13 9.5 6 50 25 4 1.06
3100R 100 31.75 17 12.7 8 63 32.5 5 1.99
3125R 125 38.1 30 15.9 10 63 35.5 6 2.89
Body(Fine Pitch Type)
Inch
WEXF 3080R 80 25.4 13 9.5 6 50 25 7 0.98
3100R 100 31.75 17 12.7 8 63 32.5 8 1.91
3125R 125 38.1 30 15.9 10 63 35.5 9 2.80
Inserts are not included.
KDP
14
LF
KWW
DCB H7
DC
D2
CBDP
Inserts (Common)
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
RE 17.54 5.59
10.2
11°
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 170508PEER-L
0.8
AXMT 170504PEER-G
0.4
170508PEER-G
0.8
170512PEER-G
1.2
170516PEER-G
1.6
170520PEER-G
2.0
170530PEER-G
3.0
AXMT 170508PEER-H
0.8
170512PEER-H
1.2
AXMT 170504PEER-E
0.4
170508PEER-E
0.8
170512PEER-E
1.2
170516PEER-E
1.6
170520PEER-E
2.0
170530PEER-E
3.0
AXMT 170508PEER-EH
0.8
AXET 170502PEFR-S
0.2
170504PEFR-S
0.4
170508PEFR-S
0.8
Cutter body modification is required.
*Cutter body modification is required when
attaching an R3.0 insert with a 2.0 nose radii.
Rework this edge.
Reworking guideines
For 2.0 nose radii: C1
(AXMT170520PEER)
For 3.0 nose radii: C1.5
(AXMT170530PEER)
Standard: C0.5.
Recommended Cutting Conditions
Parts
Screw Wrench
Anti-seizure Cream
N m
BFTX0409IP
3.0 TRDR15IP SUM -P
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy , and Non-Ferrous Metal
N m
Recommended Tightening Torque N m
H76
90
14
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Axial
Radial
12°
to
15°
29°
to
24°
Rake Angle
SEC-Wave Mill
WEX 3000F/R / WEXF 3000R Type
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
Dimensions (mm)
Dimensions (mm)
H
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
H
H80
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
LF
LH
6
DMM h7
DC
LS
Body (Standard Type)
Cat. No.
Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DC
DMM
LH LS LF
Metric
WEX 1010E 10 10 17 33 50 2 0.03
1012E 12 12 20 60 80 3 0.06
1014E 14 16 22 59 80 3 0.10
1016E 16 16 20 70 90 4 0.12
1018E 18 20 20 80 100 4 0.21
WEX 1020E 20 20 22 78 100 5 0.22
1025E 25 20 25 90 115 7 0.27
Inserts are not included.
nserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
7.20
4.10
2.52
15°
RE
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 060204PDER-L
0.4
060208PDER-L
0.8
060212PDER-L
1.2
AXMT 060202PDER-G
0.2
060204PDER-G
0.4
060208PDER-G
0.8
060212PDER-G
1.2
AXMT 060204PDER-H
0.4
060208PDER-H
0.8
060212PDER-H
1.2
AXMT 060202PDFR-S
0.2
L: Low Cutting Force, G: General Purpose, H: Strong Edge, S: For aluminum alloy
Parts
Screw Wrench
Anti-seizure Cream
Applicable Cutter
BFTX01804IP
0.5
TRX06IP SUMI-P
WEX1010E(EL) to WEX1025E
Torque Wrench
TRDR06IP05
0.5N m
N m
Recommended Tightening Torque N m
(Sold Separately)
N m
1 2 C
B
Wrench
Insert
A
Body
Torque
0.5N m
Torque
0.5N m
Notes for inserts set-up (WEX1000 Type)
A
Press down on the top of the
insert in the direction of .
Hold as shown in so there is no gap between the insert bottom
and base of the cutter body, and tighten with a wrench
(Tightening torque 0.5N·m)
C
B
A special optional torque wrench is available (sold separately).
Take c are so there
is no gap
Recommended Cutting Conditions
H75
Body (Long Type)
Cat. No.
Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DC
DMM
LH LS LF
Metric
WEX 1010EL 10 8 17 83 100 2 0.03
1012EL 12 10 20 100 120 2 0.06
1014EL 14 12 20 125 145 3 0.11
1016EL 16 14 20 140 160 3 0.17
1018EL 18 16 20 160 180 3 0.25
WEX 1020EL 20 18 25 175 200 4 0.36
Inserts are not included.
90
6
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Axial
Radial 7° to 17°
9° to 17°
Rake Angle
SEC-Wave Mill
WEX 1000E / EL Type
Dimensions (mm) Dimensions (mm)
Dimensions (mm)
H81
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
LF
10
DMM h7
DC
LH LS
Body (Standard Type)
Cat. No.
Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DC
DMM
LH LS LF
WEX 2014E 14 16 25 55 80 1 0.10
2016E 16 16 25 75 100 2 0.13
2018E 18 16 25 75 100 2 0.14
2020E 20 20 30 80 110 3 0.22
2022E 22 20 30 80 110 3 0.23
WEX 2025E 25 25 35 85 120 4 0.38
2028E 28 25 35 85 120 4 0.39
2030E 30 25 35 85 120 4 0.40
2032E 32 32 40 90 130 5 0.70
2040E 40 32 30 120 150 6 0.91
WEX 2050E 50 32 30 120 150 7 1.02
2063E 63 32 30 120 150 8 1.22
Inserts are not included.
Body (Long Type)
Cat. No.
Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DC
DMM
LH LS LF
WEX 2014EL 14 16 25 95 120 1 0.14
2016EL 16 16 25 120 145 2 0.19
2018EL 18 16 25 120 145 2 0.19
2020EL 20 20 40 110 150 2 0.32
2022EL 22 20 30 120 150 2 0.33
WEX 2025EL 25 25 50 120 170 2 0.55
2028EL 28 25 30 140 170 2 0.59
2030EL 30 25 30 140 170 2 0.60
2032EL 32 32 60 120 180 2 0.99
2040EL 40 32 30 150 180 2 1.12
Inserts are not included.
90
10
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
10° to 18°
14° to 25°
Axial
Radial
Rake Angle
Recommended Cutting Conditions
nserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
3.58
12.00
RE
11°
7.00
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 123504PEER-G
0.4
123508PEER-G
0.8
123512PEER-G
1.2
AXMT 123504PEER-H
0.4
123508PEER-H
0.8
123512PEER-H
1.2
AXMT 123504PEER-E
0.4
123508PEER-E
0.8
123512PEER-E
1.2
AXMT 123508PEER-EH
0.8
AXET 123502PEFR-S
0.2
123504PEFR-S
0.4
123508PEFR-S
0.8
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
Parts
Screw Wrench
Anti-seizure Cream
Applicable Cutters
N m
BFTX0305IP
2.0 TRDR08IP SUM -P
WEX2014E EL
to
WEX2018E EL
BFTX0306IP
2.0
WEX2020E EL
to
WEX2063E
H
N m
Recommended Tightening Torque N m
H75
Modular Type
H151
SEC-Wave Mill
WEX 2000E / EL Type
Dimensions (mm)Dimensions (mm)
Dimensions (mm)
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
H
Body (Standard Type)
Cat. No.
Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DC
DMM
LH LS LF
WEX 3025E-20
25 20 35 85 120 2 0.25
3025E
25 25 35 85 120 2 0.37
3028E
28 25 35 85 120 2 0.39
3030E
30 25 40 90 130 3 0.42
3032E-25
32 25 40 90 130 3 0.43
WEX 3032E
32 32 40 90 130 3 0.67
3035E
35 32 40 90 130 3 0.69
3040E
40 32 50 120 170 4 1.01
3050E
50 32 50 120 170 5 1.23
3063E
63 32 50 120 170 6 1.58
Body (Short Type)
WEX 3050ES
50 32 25 110 135 5 0.86
3050ES-42
50 42 25 110 135 5 1.36
3063ES
63 32 25 110 135 6 1.02
3063ES-42
63 42 25 110 135 6 1.52
Inserts are not included.
Body (Long Type)
Cat. No.
Stock
Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DC
DMM
LH LS LF
WEX 3025EL
25 25 50 120 170 2 0.54
3028EL
28 25 50 120 170 2 0.56
3030EL
30 25 60 120 180 2 0.60
3032EL
32 32 60 120 180 2 0.95
3035EL
35 32 60 120 180 2 0.98
WEX 3040EL
40 32 80 140 220 2 1.38
Body (Coarse Pitch Type)
WEX 3040E-C
40 32 50 120 170 3 1.04
3050E-C
50 32 50 120 170 3 1.28
3063E-C
63 32 50 120 170 4 1.64
Body (Short, Coarse Pitch Type)
WEX 3050ES-C
50 32 25 110 135 3 0.91
3050ES-C-42
50 42 25 110 135 3 1.41
3063ES-C
63 32 25 110 135 4 1.07
3063ES-C-42
63 42 25 110 135 4 1.57
Inserts are not included.
14
LF
LH
DMM h7
DC
LS
Inserts (Common)
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
RE 17.54 5.59
10.2
11°
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 170508PEER-L
0.8
AXMT 170504PEER-G
0.4
170508PEER-G
0.8
170512PEER-G
1.2
170516PEER-G
1.6
170520PEER-G
2.0
170530PEER-G
3.0
AXMT 170508PEER-H
0.8
170512PEER-H
1.2
AXMT 170504PEER-E
0.4
170508PEER-E
0.8
170512PEER-E
1.2
170516PEER-E
1.6
170520PEER-E
2.0
170530PEER-E
3.0
AXMT 170508PEER-EH
0.8
AXET 170502PEFR-S
0.2
170504PEFR-S
0.4
170508PEFR-S
0.8
Cutter body modification is required.
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
*Cutter body modification is required when
attaching an R3.0 insert with a 2.0 nose radii.
Rework this edge.
Reworking guideines
For 2.0 nose radii: C1
AXMT170520PEER
For 3.0 nose radii: C1.5
AXMT170530PEER
Standard: C0.5.
Parts
Screw Wrench
Anti-seizure Cream
Applicable Cutters
N m
BFTX0407IP
3.0 TRDR15IP SUM -P
WEX3025E EL to 3030EL
BFTX0409IP
WEX3032E EL to 3063E ES
Recommended Cutting Conditions
N m
Recommended Tightening Torque N m
H76
Modular Type
H151
90
14
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
8° to 15°
16° to 24°
Axial
Radial
Rake Angle
H82
SEC-Wave Mill
WEX 3000
E / ES / EL
E-C / ES-C
Type
Dimensions (mm) Dimensions (mm)
Dimensions (mm)
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H83
Application Examples
Machine Component SS400
Tool: WEX1010EL (ø10)
Insert: AXMT060204PDER-L
(Cutting Conditions)
vc=160m/min
fz=0.08mm/t
ap=5.0mm
Dry
In spotface milling, the WEX type demonstrates
low cutting force and stable milling, unlike the
competitor's product with unstable power.
1.5x the tool life of the competitor's product.
WEX1000
Competitor's Product
50
0
100
150
Machine Component SUS304
Tool: WEX1020E (ø20)
Insert: AXMT060204PDER-G
Grade: ACM300
(Cutting Conditions)
vc=60m/min
fz=0.18mm/t
ap=1.0mm
Dry
Equipment Vertical M/C BT30
The WEX type achieves 1.3x the tool life of
the competitor's product in helical milling.
Competitor's Product
20
0
40
60
No.of Workpieces
WEX1000
No.of Workpieces
Grade: ACP200
Equipment Vertical M/C BT40
Block Material SCM440
Compared to the competitor's tools, the WEX type
leaves a cleaner side milling surface, enabling it to
be used for nishing without changing tools.
Tool: WEX3032E (ø32)
Insert: AXMT170508PEER-G
Grade: ACP200
(Cutting Conditions)
vc=200m/min
fz=0.15mm/t
ae=5mm
ap=10mm×3 times Dry
WEX3000
Block Material SUS316
10% decrease in cutting force by using an E type breaker.
Tool: WEX2050F ø50
Insert:AXMT123508PEER-E
Grade: ACM300
(Cutting Conditions)
vc=180m/min
fz=0.15mm/t
ae=20mm
ap=3mm Dry
WEX2000
-400
-200
0
200
400
600
800
1,000
1,200
1,400
1,600
E Type(ACM300)
G
Type
(ACP300)
Principal Force
Feed Force
Back Force (+)
Back Force (–)
Cutting force (N)
Injection Molds SKT4
Compared to the competitor's product, the WEX
type allows for stable milling with cutting
conditions increased 200% while achieving low
cutting noise and good chip control. Additionally,
it leaves a good, glossy machined surface.
Tool: WEX3080F (ø80)
Insert: AXMT170508PEER-G
Grade: ACP200
(Cutting Conditions)
vc=75m/min
fz=0.19mm/t
ae=80mm
ap=5mm Dry
Die Parts Low Carbon Steel
The WEX type doubles the tool
life of previous tools by performing
longer without breakage.
Tool: WEX3032E (ø32)
Insert: AXMT170508PEER-G
Grade: ACP100
(Cutting Conditions)
vc=151m/min
fz=0.2mm/t
ae=25mm
ap=5mm Wet
WEX3000 WEX3000
Machine Component SUS304 Tool: WEX3032E (ø32)
Insert: AXMT170508PEER-E
Grade: ACM300
(Cutting Conditions)
vc=150m/min
fz=0.15mm/t
ae=10mm
ap=3.0mm
Dry
The highly fracture-resistant substrate and hardened coating allows stable milling without breakage.
Comp. A Comp. B
Cutting Distance 4,500mm
Cutting Distance 1,650mm
WEX3000
H
SEC-Wave Mill
WEX Type
H84
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
High Efficiency Shoulder Milling of Deep Steps
General Features
The SEC-WaveRepeater WRX type is an endmill that
features cutting edges arranged in a wave-like configuration.
Its long cutting edges are arranged in multiple stages to
enable high efficiency shoulder milling of deep steps.
Characteristics
Cutting edge positions are optimised to provide low cutting resistance and low vibration.
Lead groove and special pocket shape provide smooth chip evacuation and high body rigidity.
Low edge supporting face reduces bottom edge breakage and provides high reliability.
6,000
5,000
4,000
3,000
2,000
1,000
0
—1,000
Principal Force
Feed Force
Back Force(+)
Back Force( )
Time
Reduced 30%
of Cutting Force
Time
WRX Type
Competitor's
Product
Low
Vibration
Vibration Amplitude
Vibration Amplitude
WRX Type Competitor's Product
Cutting Force (N)
(Cutting Conditions)
Work Material: S50C
Tool: WRX2025E2725
Cutting Speed: c=100m/min z=0.15mm/t e=10mm p=25mm Dry
(Cutting Conditions)
Work Material: S50C
Tool: WRX3080RS5332
Cutting Speed: c=150m/min z=0.20mm/t e=5mm p=40mm Dry
Cutting Force Comparison
Vibration Comparison
Lead Groove
Low Ed
g
e Su
pp
ortin
g
Surface
Special Pocket
Shape
Product Range
Cutting Edge
Series Code
Cutting Edge Length (mm)
Cutter Diameter (mm)
Shape
Applicable Insert (*)
Standard
Type
WRX2000E
27 to 36
ø20
to
ø40
Shank Type
AXMT1235
Type
WRX2000R
36
ø40
to
ø50
Mounting Hole Type
WRX3000E
40 to 53
ø40
to
ø50
Shank Type
AXMT1705
Type
WRX3000R
53
ø50
to
ø100
Mounting Hole Type
Short
Cutting
Edge Type
WRX2000E
18
ø20
to
ø40
Shank Type
AXMT1235
Type
WRX2000R ø40
to
ø50
Mounting Hole Type
WRX3000E
27
ø40
to
ø50
Shank Type
AXMT1705
Type
WRX3000R
ø50
to
ø100
Mounting Hole Type
Short Type Cutting Edge Length
WRX3000 Type 27mm
WRX2000 Type 18mm
Short Type Cutting Edge Length
Standard Endmill Cutting Edge Length
Short Cutting Head Series
Dual level cutting edge design
reduces number of passes
* Applicable inserts are the same as those for the popular SEC-WaveMill WEX type.
SEC-WaveRepeater
WRX Type
H
H85
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-WaveRepeater
WRX Type
Tool WRX2040E3642 Insert AXMT123504PEER
Cutting Conditions Depth of Cut 30mm, Cutting Width 8mm
WRX2000 Type
125
190
250
270
300
180
275
300
350
200
325
200
240
180
320
240
200
160
120
220
140
130
100
200
100
300
220
180
140
100
200
120
110
80
180
80
300
220
180
150
100
200
130
110
90
180
80
280
200
160
120
80
180
100
90
60
160
60
280
200
160
130
80
180
110
90
70
160
60
280
200
160
130
80
180
110
100
70
160
60
260
180
140
110
60
170
100
80
60
140
50
260
180
140
110
60
170
100
80
60
140
50
240
160
120
110
50
150
80
60
40
120
30
240
160
220
140
200
120
220
140
200
120
180
100
G
G
G
G
G
G
G
G
G
G
G
E
E
E
G
G
E
S
S
P
M
N
K
S
170
140
180
50
150
120
160
30
130
100
140
140
120
160
45
130
100
140
25
1000
250
110
90
130
750
200
500
170
ACP300 ACK200 ACK300 ACM200 ACM300 DL1000ACP200ACP100
ACP300 ACK200 ACK300 ACM200 ACM300 DL1000ACP200ACP100
125
190
250
270
300
180
275
300
350
200
325
200
240
180
280
200
180
160
100
200
130
120
90
180
100
260
180
120
140
80
180
110
100
80
170
80
260
180
160
150
90
180
120
100
80
170
80
240
160
140
120
70
160
90
80
60
160
60
240
160
140
130
70
160
100
90
70
160
60
240
180
150
130
70
160
100
90
70
150
60
220
140
120
110
60
150
90
80
60
130
50
220
160
130
110
60
150
90
80
60
140
50
200
140
110
110
50
130
80
60
40
120
30
240
160
220
140
220
140
200
120
200
120
170
140
180
50
180
100
150
120
160
35
120
100
140
140
120
160
45
130
100
140
25
1000
250
110
90
130
750
200
500
170
G
G
G
G
G
G
G
G
G
G
G
E
E
E
G
G
E
S
S
P
M
N
K
S
0.150.1 0.2 0.150.1 0.2 0.150.1 0.2 0.150.1 0.2 0.150.1 0.2 0.150.1 0.20.150.1 0.20.150.1 0.2
0.150.1 0.2 0.150.1 0.2 0.150.1 0.2 0.150.1 0.2 0.150.1 0.2 0.150.1 0.20.150.1 0.20.150.1 0.2
Work Material
Grades
Per Edge Feed Rate z (mm/t)
Cutting Speed c (m/min)
Chipbreaker
Work
Hardness
(HB)
ISO
Classication
Steel, Carbon Steel S15C
S45C
S45C Hardened
S75C
S75C Hardened
Low Alloy Steel SCM, SNCM
SCM, SNCM Hardened
SCM, SNCM Hardened
SCM, SNCM Hardened
High Alloy Steel SKD, SKT, SKH
SKD, SKT, SKH Hardened
Stainless Steel SUS430 and Others (Martensitic/Ferritic)
SUS403 and Others (Martensitic, Hardened)
SUS304, SUS316 (Austenitic)
Cast Iron
Ductile Cast Iron
Exotic Alloy
Aluminum Alloy Si<12.6%
Si>12.6%
T
he recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system
.
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Tool WRX3050E5342 Insert AXMT170508PEER
Cutting Conditions Depth of Cut 50mm, Cutting Width 10mm
WRX3000 Type
T
he recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system
.
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Work Material
Grades
Per Edge Feed Rate z (mm/t)
Cutting Speed c (m/min)
Chipbreaker
Steel, Carbon Steel S15C
S45C
S45C Hardened
S75C
S75C Hardened
Low Alloy Steel SCM, SNCM
SCM, SNCM Hardened
SCM, SNCM Hardened
SCM, SNCM Hardened
High Alloy Steel SKD, SKT, SKH
SKD, SKT, SKH Hardened
Stainless Steel SUS430 and Others (Martensitic/Ferritic)
SUS403 and Others (Martensitic, Hardened)
SUS304, SUS316 (Austenitic)
Cast Iron
Ductile Cast Iron
Exotic Alloy
Aluminum Alloy Si<12.6%
Si>12.6%
ISO
Classication
Work
Hardness
(HB)
Application Examples
H
H86
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Body (Standard Type) Metric
Cat. No. Stock
Diameter
Max. Depth of Cut
Boss
Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt Tot a l
Teeth Steps
Effective
Teeth
Weight
(kg) Fig
DC
APMX
DCSFMS
LF DCB
KWW
KDP
CBDP
D1 D2
WRX 2040RS3616 40 36 37.5 55 16 8.4 5.6 18 14 9 16 4 4 0.3 1
2050RS3622 50 36 47.5 55 22 10.4 6.3 20 18 11 16 4 4 0.5 1
Body (Short Cutting Head) Metric
Cat. No. Stock
Diameter
Max. Depth of Cut
Boss
Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt Tot a l
Teeth Steps
Effective
Teeth
Weight
(kg) Fig
DC
APMX
DCSFMS
LF DCB
KWW
KDP
CBDP
D1 D2
WRX 2040RS1816 40 18 32 50 16 8.4 5.6 18 14 9 10 2 5 0.3 2
2050RS1822 50 18 40 50 22 10.4 6.3 20 18 11 10 2 5 0.4 2
Inserts are not included.
90
18
to
36
mm
Identification Details
Direction
Insert Size
(Insert Length 12mm)
Cutter Diameter(mm)
Metric Bore Mounting
Diameter
(
mm
)
Cutting Edge
Length (mm)
Parts
Screw
Wrench
N m
BFTX0306IP
2.0 TRDR08IP
*
Use inserts with an
RE of 0.8mm or lower
for peripheral inserts
attached to the second
step and above.
SEC-WaveRepeater
WRX 2000R Type
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Axial
Radial
Rake Angle
16° to 17°
24°
DC
DCSFMS
D1
DCB
D2
KWW
APMX
CBDP
LF
KDP
DC
DCSFMS
D1
DCB
D2
KWW
APMX
LF
KDP
Fig1 Fig2
CBDP
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
3.58
12.00
RE
11°
7.00
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light PKN
General Purpose KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 123504PEER-G
0.4
123508PEER-G
0.8
123512PEER-G
1.2
AXMT 123504PEER-H
0.4
123508PEER-H
0.8
123512PEER-H
1.2
AXMT 123504PEER-E
0.4
123508PEER-E
0.8
123512PEER-E
1.2
AXMT 123508PEER-EH
0.8
AXET 123502PEFR-S
0.2
123504PEFR-S
0.4
123508PEFR-S
0.8
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
H
N m
Recommended Tightening Torque N m
Recommended Cutting Conditions
H85
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
H87
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-WaveRepeater
WRX 3000R Type
Body (Standard Type) Metric
Cat. No. Stock
Diameter
Max. Depth of Cut
Boss
Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt Bolt Tot a l
Teeth Steps
Effective
Teeth
Weight
(kg) Fig
DC
APMX
DCSFMS
LF DCB
KWW
KDP
CBDP
D1 D2 D3
WRX 3050RS5322 50 53 47 70 22 10.4 6.3 20 18 11 - 12 4 3 0.6 1
3063RS5327 63 53 60 70 27 12.4 7 23 20 13.5 - 16 4 4 1.0 1
3080RS5332 80 53 77 85 32 14.4 8 26 25 17 - 20 4 5 2.2 1
3100RS5340 100 53 97 85 40 16.4 9.5 30 32 21 - 24 4 6 3.5 1
Body (Short Cutting Head) Metric
Cat. No. Stock
Diameter
Max. Depth of Cut
Boss
Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt Bolt Tot a l
Teeth Steps
Effective
Teeth
Weight
(kg) Fig
DC
APMX
DCSFMS
LF DCB
KWW
KDP
CBDP
D1 D2 D3
WRX 3050RS2722 50 27 40 50 22 10.4 6.3 20 - 18 11 8 2 4 0.4 2
3063RS2722 63 27 50 50 22 10.4 6.3 20 - 18 11 10 2 5 0.7 2
Body (Short Cutting Head) Inch
Cat. No. Stock
Diameter
Max. Depth of Cut
Boss
Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt Bolt Tot a l
Teeth Steps
Effective
Teeth
Weight
(kg) Fig
DC
APMX
DCSFMS
LF DCB
KWW
KDP
CBDP
D1 D2 D3
WRX 3080R27254 80 27 60 50 25.4 9.5 6 25 35 26 13 12 2 6 1.1 3
3100R27317 100 27 70 63 31.8 12.7 8 32.5 46 28 17 14 2 7 2.0 3
90
27
to
53
mm
*
Use inserts with an
RE of 0.8mm or lower
for peripheral inserts
attached to the second
step and above.
*Cutter body modification is required when
attaching RE=2.0 or 3.0 inserts.
Rework this edge.
Reworking guideines
When RE=2.0: C1
AXMT170520PEER
When RE=3.0: C1.5
AXMT170530PEER
Standard: C0.5.
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
13° to 15°
22° to 24°
Axial
Radial
Rake Angle
DC
DCSFMS
D1
DCB
D2
KWW
APMX
LF
KDP
DC
DCSFMS
D1
DCB
D2
KWW
APMX
LF
KDP
DC
DCSFMS
D1
DCB
D2
D3
KWW
APMX
LF
KDP
Fig1 Fig2 Fig3
CBDP CBDP CBDP
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
Inserts are not included. Check the collet attachment size (DCB) when selecting the cutter.
Inserts (Common)
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
RE 17.54 5.59
10.2
11°
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 170508PEER-L
0.8
AXMT 170504PEER-G
0.4
170508PEER-G
0.8
170512PEER-G
1.2
170516PEER-G
1.6
170520PEER-G
2.0
170530PEER-G
3.0
AXMT 170508PEER-H
0.8
170512PEER-H
1.2
AXMT 170504PEER-E
0.4
170508PEER-E
0.8
170512PEER-E
1.2
170516PEER-E
1.6
170520PEER-E
2.0
170530PEER-E
3.0
AXMT 170508PEER-EH
0.8
AXET 170502PEFR-S
0.2
170504PEFR-S
0.4
170508PEFR-S
0.8
Cutter body modification is required.
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
Parts
Screw Wrench
N m
BFTX0409IP
3.0 TRDR15IP
H
N m
Recommended Tightening Torque N m
Recommended Cutting Conditions
H85
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
H88
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-WaveRepeater
WRX 2000E Type
Body (Standard Type)
Cat. No.
Stock
Diameter
Max. Depth of Cut
Shank Head Shank
Total Length
Tot a l
Teeth Steps
Effective
Teeth
Weight
kg
DC
APMX
DMM LH LS LF
WRX 2020E3620 20 36 20 45 85 130 4 4 1 0.3
2025E2725 25 27 25 45 85 130 6 3 2 0.4
2032E2732 32 27 32 45 85 130 9 3 3 0.7
2040E3642 40 36 42 45 85 130 16 4 4 1.2
Body (Short Cutting Head)
WRX 2020E1820 20 18 20 40 80 120 4 2 2 0.3
2025E1825 25 18 25 45 85 130 6 2 3 0.4
2032E1832 32 18 32 50 90 140 8 2 4 0.8
2040E1832 40 18 32 40 120 160 10 2 5 1.1
90
18 to 36mm
Endmill
Insert Size (Insert Length 12mm)
Cutter Diameter (mm)
Cutting Edge Length (mm)
Shank Diameter (mm)
APMX
DMM h7
DC
LF
LH LS
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
13° to 16°
16° to 24°
Axial
Radial
Rake Angle
Identification Details
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
3.58
12.00
RE
11°
7.00
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light PKN
General Purpose KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 123504PEER-G
0.4
123508PEER-G
0.8
123512PEER-G
1.2
AXMT 123504PEER-H
0.4
123508PEER-H
0.8
123512PEER-H
1.2
AXMT 123504PEER-E
0.4
123508PEER-E
0.8
123512PEER-E
1.2
AXMT 123508PEER-EH
0.8
AXET 123502PEFR-S
0.2
123504PEFR-S
0.4
123508PEFR-S
0.8
-G: General purpose, H: Strong edge, S: For aluminum alloy
* Use inserts with
an RE of 0.8mm or
lower for peripheral
inserts attached to
the second step and
above.
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
Recommended Cutting Conditions
H85
Parts
Screw Wrench
N m
BFTX0306IP
2.0 TRDR08IP
H89
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Body (Standard Type)
Cat. No.
Stock
Diameter
Max. Depth of Cut
Shank Head Shank
Total Length
Tot a l
Teeth Steps
Effective
Teeth
Weight
kg
DC
APMX
DMM LH LS LF
WRX 3040E4042 40 40 42 65 85 150 9 3 3 1.3
3050E5342 50 53 42 75 90 165 12 4 3 1.8
Body (Short Cutting Head)
WRX 3040E2732 40 27 32 60 120 180 6 2 3 1.2
3050E2732 50 27 32 60 120 180 8 2 4 1.4
Milling Cutter Body Inserts are not included.
Identification Details
Endmill
Insert Size(Insert Length 17mm)
Cutter Diameter(mm)
Cutting Edge Length(mm)
Shank Diameter (mm)
APMX
LF
LH
DMM h7
DC
LS
90
27 to 53mm
SEC-WaveRepeater
WRX 3000E Type
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
12° to 13°
20° to 22°
Axial
Radial
Rake Angle
Inserts (Common)
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
RE 17.54 5.59
10.2
11°
Grade Coated Carbide
Carbide
DLC
Application
High Speed/Light PKN
General Purpose KN
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
Corner
Radius
RE
AXMT 170508PEER-L
0.8
AXMT 170504PEER-G
0.4
170508PEER-G
0.8
170512PEER-G
1.2
170516PEER-G
1.6
170520PEER-G*
2.0
170530PEER-G*
3.0
AXMT 170508PEER-H
0.8
170512PEER-H
1.2
AXMT 170504PEER-E
0.4
170508PEER-E
0.8
170512PEER-E
1.2
170516PEER-E
1.6
170520PEER-E*
2.0
170530PEER-E*
3.0
AXMT 170508PEER-EH
0.8
AXET 170502PEFR-S
0.2
170504PEFR-S
0.4
170508PEFR-S
0.8
*Cutter body modification is required.
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
* Use inserts with
an RE of 0.8mm or
lower for peripheral
inserts attached to
the second step
and above.
*Cutter body modification is required when
attaching RE=2.0 or 3.0 inserts.
Rework this edge.
Reworking guideines
When RE=2.0: C1
AXMT170520PEER
When RE=3.0: C1.5
AXMT170530PEER
Standard: C0.5.
Parts
Screw Wrench
N m
BFTX0409IP
3.0 TRDR15IP
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
Recommended Cutting Conditions
H85
H90
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
mark : To be replaced by new item (Please confirm stock availability)
Shoulder Milling for Steel, Stainless Steel, Cast Iron & Non-Ferrous Metal
90
16
mm
4°
15°
Axial
Radial
Rake Angle
Fig 1 Fig 2 Fig 3 Fig 4
BD
DCSFMS
DC
DCB
KWW
ø13
ø20
LF
KDP
CBDP
BD
DCSFMS
DC
DCB
KWW
LF
KDP
CBDP
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø18
ø26
32
LF
KDP
CBDP
BD
ø177.8
ø101.6
DCSFMS
DC
DCB
KWW
ø18 ø22
ø26 ø32
LF
KDP
32
CBDP
Insert
Locator Screw
Locator
Clamp Screw
Clamp
Body
Cat. No. Stock Diameter
External Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
kg Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
CHG 4080R 80 78 60 50 25.4 9.5 6 25 4 1.3 1
4100R 100 96 70 63 31.75 12.7 8 32 5 2.0 2
4125R 125 120 80 63 38.1 15.9 10 38 6 3.1 2
4160R 160 154 100 63 50.8 19.1 11 38 8 5.3 2
4200R 200 193 130 63 47.625 25.4 13.5 38 10 8.1 3
CHG 4250R 250 242 180 63 47.625 25.4 13.5 40 12 13.8 3
4315R 315 307 240 63 47.625 25.4 13.5 40 14 21.9 4
Inserts are not included.
Parts
Applicable
Cutters Locator Clamp Clamp
Screw
Locator
Screw
Wrenches
CHG 4080R
to CHG 4125R
LCH4R CHWR
FBX0811
FBH0512
TH030
TH040
CHG 4160R
to CHG 4315R FBX0817
* TH030: for locator screw TH040: for clamp screw
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Stee
Grade Coated Carbide Carbide
Cermet
SUMIDIA
Application
High Speed/Light
PKMN N N
General Purpose
KPKPN N N
Roughing KN N N
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30N
G10E
H1
T250A
DA150
DA1000
DA2200
Fig
1. 4
1. 4
20°
R0.8
20°
Fig 5
12.70 12.70
0.5
M0.025 4.76 M0.025 4.76
Type BType A
Fig 6
ACP/ACK Series Grades
TEEN 43R* 5-A
NF-TEEN 43R 5-A
TEEN 43TR 6(5)-B
TEKN 43R 6(5)-A
43TR 6(5)-B
*TEEN43R can be made-to-order in grade DL1000.
Upper side and wiper edge of H1 have mirrored finish.
Some E class precision inserts have different shapes.
SEC-ACE MILL
CHG 4000 Type P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
General Steel
180 to 280HB
80-115 -150 0.10- 0.18 -0.25 ACP200
Soft Steel
≤180HB 100-125 -150 0.10- 0.15 -0.20 ACP200
Die Steel
200
to
220HB
60- 80 -100 0.10- 0.15 -0.20 ACP200
M
Stainless Steel
80-115 -150 0.05- 0.10 -0.15 ACP300
KCast Iron 250HB 60- 90 -120 0.10- 0.18 -0.25 ACK200
N
Non-Ferrous
Metal
300-650 -1000 0.10- 0.20 -0.30 DA1000
H1
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Inch
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
Locator
Screw
Size N m N m
Recommended Tightening Torque
M5 5.0
Clamp
Screw
Size N m
M8 8.0
H
Dimensions (mm)
H91
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
mark :To be replaced by new item (Please confirm stock availability)
SEC-Multi Use Endmills
CHE 2000 Type
SEC-Multi Use Endmills
CHE 3000 Type
Body
Cat. No.
Stock
Diameter
Shank
Head
Shank
Total Length
No. of Teeth
Axial
Rake
Radial
Rake
DC
DMM
LH LS LF
CHE 2016R 16 16 25 75 100 1 +6° –3°
2018R 18 20 30 80 110 1 +8° –2°
CHE 2020R 20 20 30 80 110 2 +10° –2°
2022R 22 20 30 80 110 2 +12° –1°
2025R 25 25 35 85 120 2 +15° –1°
2028R 28 25 35 85 120 2 +15° 0°
Inserts are not included.
90
8
mm
90
13
mm
DC
DMM h7
8
LF
LH LS
DC
DMM h7
13
LF
LH LS
Parts
Clamp Screw Ring Wrench
N m
CCH4R
BHE0407
1. 8 ER03 TH025
Parts
Clamp Screw Ring Wrench
N m
CCH5R
BHE0510
2.7 ER04 LH030
Body
Cat. No.
Stock
Diameter
Shank
Head
Shank
Total Length
No. of Teeth
Axial
Rake
Radial
Rake
DC
DMM
LH LS LF
CHE 3030R 30 32 45 115 160 2 +15° –3°
3032R 32 32 45 115 160 2 +15° –2°
3036R 36 32 45 115 160 2 +15° –1°
3040R 40 32 45 115 160 2 +15° 0°
Inserts are not included.
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Carbide
Cermet
SUMIDIA
Application
High Speed/Light
KN N
General Purpose
KPKPN N
Roughing N N
Cat. No.
ACP200
ACK200
A30N
G10E
H1
T250A
DA1000
DA2200
Cutting
Edge
NF-TEEN 32R
A
TECN 32R
A
32TR
B
TEKN 32R
A
32TR
B
0.5
20°
TypeA TypeB
R0.8
ø9.525
3.18
M
0.013
1. 0
1. 0
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Carbide
Cermet
SUMIDIA
Application
High Speed/Light
N N
General Purpose
PKPN N
Roughing N N
Cat. No.
ACP200
A30N
G10E
H1
T250A
DA1000
DA2200
Cutting
Edge
NF-TEEN 22R
A
TECN 22R
A
22TR
B
TEKN 22R
A
22TR
B
0.5
20°
TypeA TypeB
R0.8
ø6.35
M
0.013
3.18
0.8
0.8
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
Low Carbon Steel
180 to 280HB
50- 75 -100 0.03- 0.06 -0.10 A30N
Alloy Steel
180 to 280HB
50- 75 -80 0.03- 0.05 -0.06 A30N
KCast Iron 250HB 40- 70 -100 0.03- 0.10 -0.15 G10E
N
Non-Ferrous
Metal
40- 90 -150 0.03- 0.10 -0.15 DA1000
H1
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
Low Carbon Steel
180 to 280HB
60- 90 -120 0.04- 0.08 -0.15 ACP200
Alloy Steel
180 to 280HB
60- 80 -100 0.04- 0.08 -0.13 ACP200
KCast Iron 250HB 60- 90 -120 0.04- 0.12 -0.20 ACK200
N
Non-Ferrous
Metal
60-130-200 0.04- 0.12 -0.20 DA1000
H1
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
N m
Recommended Tightening Torque N m
N m
Recommended Tightening Torque N m
Dimensions (mm) Dimensions (mm)
H92
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
mark : To be replaced by new item (Please confirm stock availability)
SEC-Multi Use Endmills
CHE 4000 Type
Body
Cat. No.
Stock
Diameter
Shank
No. of
Teeth
Axial
Rake
Radial
Rake
Approach
Angle
DC DMM
CHE 4050R 50 32 3 +15° +2° 0°
CHE 4063R 63 32 4 +15° +3° 0°
4080R 80 32 4 +15° +4° 0°
4080RS42 80 42 4 +15° +4° 0°
CHE 4100R 100 32 5 +15° +4° 0°
4100RS42 100 42 5 +15° +4° 0°
Inserts are not included.
90
16
mm
DC
DMM
h7
80
40
120
Parts
Locator
Clamp Clamp Screw Locator Screw Wrench
Applicable
Endmills
CHE4050R
CHE4063R
Size N m Size N m
LCE4R CEWR
WB8R-16T
M8 8.0
FBH0512
M5 5.0 TT27
CHE4080R
CHE4100R
CHE4080RS42
CHE4100RS42
Size N m Size N m
LCH4R CHWR
FBX0811
M5 5.0
FBH0512
M5 5.0 TH040
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
Cermet
SUMIDIA
Application
High Speed/Light
PKN N
General Purpose
KPKPN N
Roughing KN N
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
A30N
G10E
T250A
DA1000
DA2200
Fig
NF-TEEN 43R
1-A
TEEN 43R
1-A
43TR
2(1)-B
TEKN 43R
2(1)-A
43TR
2(1)-B
H1, DA150, and DL1000 grades are also available for TEEN43R
0.5
20°
T
yp
eA T
yp
eB
R0.8
12.70
M
0.013
4.76
20°
4.76
12.70
M
0.025
1. 4
1. 4
Fig 1 Fig 2
(For ACP/ACK Series Grades)
Recommended Cutting Conditions
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
Low Carbon Steel
180 to 280HB
125-100-150 0.10- 0.15 -0.20 ACP200
Alloy Steel
180 to 280HB
80-100-120 0.10- 0.20 -0.30 ACP200
KCast Iron 250HB 80-100-120 0.10- 0.20 -0.30 ACK200
N
Non-ferrous
Metal
60-130-200 0.05- 0.20 -0.30 DA1000
H1
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H93
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Shoulder Milling for Steel, Stainless Steel & Cast Iron
90
18
mm
Axial
Radial
Rake Angle
0°
6°
Fig 1 Fig 2 Fig 3
BD
DCSFMS
DC
DCB
ø13
ø20
KWW
LF
KDP
BD
DCSFMS
ø101.6
DC
DCB
KWW
ø18
ø26
LF
KDP
BD
DCSFMS
DC
DCB
KWW
LF
KDP
CBDP
CBDP
CBDP
Cap Screw
Double Screw
Locator
Insert Clamp Insert
Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet
Application
High Speed/Light PKMP P
General Purpose KP P K K P
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
EH20Z
A30
A30N
H10E
G10E
T1500A
T130A
T250A
Fig
ø12.70
0.013
4.76
11°
13°
M
ø12.70
0.013
4.76
11°
13°
M
Fig 5
ø12.70 4.76
11°
Fig 6
Fig 4
(For ACP/ACK Series Grades)
(Close-up of Edge for Fig. 4 & 5)
0.5
1. 4
TPCH 43R 4(5)
43L 5
43TR 4(5)
43TL 5
TPMN 432 6
433 6
Body
Cat. No. (R)
Stock
Cat. No. (L)
Stock
Diameter
External Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
No. of
Teeth
Weight
(kg) Fig
DC BD
DCSFMS
LF DCB KWW KDP CBDP
CPG 4080R CPG 4080L 80 77 60 50 25.4 9.5 6 25 5 1.2 1
4100R 4100L 100 98 75 60 31.75 12.7 8 32 6 2.0 2
4125R 4125L 125 121 75 60 38.1 15.9 10 38 8 3.3 2
4160R 4160L 160 155 100 60 50.8 19.1 11 38 10 5.5 2
4200R 4200L 200 194 130 60 47.625 25.4 13.5 38 12 8.6 3
CPG 4250R CPG 4250L 250 243 200 70 47.625 25.4 13.5 52 14 17.9 3
4315R 4315L 315 308 240 70 47.625 25.4 13.5 52 18 25.5 3
Inserts are not included.
Parts
Applicable
Cutters Locator Insert
Clamp
Double
Screw
Cap
Screw
Wrench
CPG4080R
LCP40R PTW40R
WB8-22T
BX0508 TT27
LH040
CPG4100R
to CPG4125R
LCP40R PTW41R
WB8-22T
BX0510 TT27
LH040
CPG4160R
to CPG4500R
LCP40R PTW41R
WB8-30T
BX0510 TT27
LH040
CPG4080L
LCP40L PTW40L
WB8-22T
BX0508 TT27
LH040
CPG4100L
to CPG4125L
LCP40L PTW41L
WB8-22T
BX0510 TT27
LH040
CPG4160L
to CPG4500L
LCP40L PTW41L
WB8-30T
BX0510 TT27
LH040
TT27-Double Screw Wrench, LH040-Cap Screw Wrench
SEC-ACE MILL
CPG 4000 Type
Recommended Cutting Conditions
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
General Steel
180 to 280HB
80-110-140 0.10- 0.18 -0.25 ACP200
Soft Steel
≤180HB 100-125-150 0.10- 0.15 -0.20 ACP200
Die Steel
200 to 220HB
60- 80 -100 0.10- 0.15 -0.20 ACP200
M
Stainless Steel
100-125-150 0.10- 0.18 -0.25 ACP300
KCast Iron 250HB 60- 90 -120 0.10- 0.18 -0.25 ACK200
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Inch
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
H
Dimensions (mm)
H94
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Recommended Cutting Conditions
Diameter ø16 to ø25 mm
ISO
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
Low Carbon Steel
180 to 280HB
50- 75 -100 0.03- 0.06 -0.10 ACP200
Alloy Steel
180 to 280HB
50- 65 -80 0.03- 0.05 -0.08 ACP200
KCast Iron 250HB 40- 70 -100 0.03- 0.10 -0.15 ACK200
Diameter ø30 to ø35 mm
ISO
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
Low Carbon Steel
180 to 280HB
60- 90 -120 0.04- 0.08 -0.15 ACP200
Alloy Steel
180 to 280HB
60- 80 -100 0.04- 0.08 -0.13 ACP200
KCast Iron 250HB 60- 90 -120 0.04- 0.12 -0.20 ACK200
Diameter ø40 to ø60 mm
ISO
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
Low Carbon Steel
180 to 280HB
60-100 -150 0.05- 0.15 -0.20 ACP200
Alloy Steel
180 to 280HB
60- 90 -120 0.05- 0.12 -0.18 ACP200
KCast Iron 250HB 60- 90 -120 0.05- 0.15 -0.25 ACK200
Body
Cat. No. Stock Diameter
Total Length
Shank
Max. Depth of Cut
Shank No. of Teeth Axial Rake Radial Rake Applicable Insert
DC LF DMM APMX LS
FMS 216 16 70 16 8 50 1 +3° – 6°
TPKN 22TR
220 20 100 20 8 75 2 +3° – 4°
225 25 110 25 8 80 2 +7° – 4°
FMS 330 30 160 32 13 120 2 +7° – 4°
TPKN 32TR
332 32 160 32 13 120 2 +7° – 4°
335 35 160 32 13 120 2 +7° – 4°
FMS 440 40 160 32 19 120 2 +7° – 4°
TPCH 43TR
450 50 160 32 19 120 2 +7° – 4°
460 60 160 32 19 120 3 +7° – 4°
440B 40 160 42 19 120 2 +7° – 4°
Inserts are not included.
H10E grade is also avaliable for TPCH43TR.
EH10Z and EH20Z grades are also available for TPCH43R.
Parts
Clamp Double Screw Shim Spring Pin Wrench
Applicable
Endmill
Size
N m
CCM5BSL
WB5-10
M5
5.0
TH025 FMS216 / FMS220
WB5-12
M5
5.0
TH025 FMS225
CCM6BL
WB6-16
M6
5.0
LH030 FMS330 to FMS335
CCM8UL
WB8-20
M8
8.0
STPL42 SPP308
LH040
FMS440(B) to FMS460
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Fig 1 Fig 2 Fig 3 Fig 4
RE
11°
IC
S
RE
0.5
1.4
1.0
RE
0.8
30°
øIC S
11°
13°
M
0.013
Common for
Fig.'s 1 to 3
Grade
Coated Carbide
Carbide
Cermet
Application
High Speed/Light
PKP
General Purpose
KPKP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
A30N
A30
G10E
T1500A
T250A
Inscribed
Circle
Thickness
Corner
Radius
Fig
Applicable
Endmill
IC S RE
TPKN 22TR
6.35
3.18
0.8
1
FMS
216
to
FMS
225
22R
6.35
3.18
0.8
1
TPMN 222
6.35
3.18
0.8
4
TPKN 32TR
9.525
3.18
0.8
2
FMS
330
to
FMS
335
32R
9.525
3.18
0.8
2
TPMN 322
9.525
3.18
0.8
4
TPCH 43TR
12.70
4.76
3
FMS
440(B)
to
FMS
460
43R
12.70
4.76
3
TPMN 432
12.70
4.76
0.8
4
433
12.70
4.76
1. 2
4
DC
DMM h7
LF
APMX LS
90
8
to
19
mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
SEC-Light Endmills
FMS Type
Shoulder Milling for Steel & Cast Iron
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
H95
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WFXH Type
H
General Features
SEC-WaveMill WFXH type is a high efficiency, multi-purpose cutter,
that uses the WFX series inserts, for high-feed roughing and a variety
of processes.
Characteristics
1. Stable, high-efficiency milling with superior cutting edge sharpness.
2. Supports various types of processes (ramping and helical milling).
3. Able to use the selection of inserts from the WFX series.
Cutting Force : Stable milling with high cutting edge sharpness
Chip : Small curls and low cutting temperature
Work Material : S50C
Tool : WFXH12063RS, SOMT120416PDER-G(ACP200)
Cutting Conditions : c=200m/min, z =1.0mm/t, p=1m e=35mm, Dry
20° 15° 10°
S Type
NAluminum
25°
Work Material
Breaker
Characteristic
Cutting Edge
Figure
Application
PK
Stainless Steel
MCast Iron
Steel
H TypeG TypeL Type
Low Cutting Force General Purpose Strong Edge
Light Cutting,
Low Rigidity Milling
Low-Burr Design
Main Chipbreaker
General - Interrupted Milling
Heavy Cut,
Heavy Interrupted Machining
Hardened steel
Sharp Edge
Non-Ferrous Metal
H1
ACP100 C
ACM200 C
ACP200
P
ACP300
P
ACM300
P
DL1000
P
C
ACK200
PACK300
P K
N
M
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Work Material
Grade
CoatCoat
Steel
Stainless Steel
The letters "C" and "P" at either end of each grade indicate coatin
CVD PVD Blank: Non-coated
CP
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Work Material
Grade
Cast Iron
Non-Ferrous Metal
CoatCoatCarbide
H
L
G
Heavy Cutting
Light Cutting
General Purpose (Standard)
GoodEdge Sharpness
Edge Strength High
Grade Selection
Chipbreaker Selection
2,000
1,500
1,000
500
0WFXH Comp.
Cutting Force (N)
Work Material : S50C
Tool : WFXH12063RS(5 flutes)
Cutting Conditions : c=200m/min, z=1.0mm/t, p=0.5mm,
e=44mm, Dry
WFXH Comp. A Comp. B
WFXH(R1.6-G Chipbreaker)
H96
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Wave Mill
WFXH Type
H
WFXH08000RS Type
Corner R SOMT08 04 SOMT08 08 SOMT08 12
Uncut portion
Over-cut portion
Shape
Uncut portion
Over-cut portion
Shape
Uncut portion
Over-cut portion
Shape
2.0 1.41 0 Fig 1 1.30 0 Fig 1 1.21 0 Fig 1
2.5 1.30 0.02 Fig 2 1.19 0.01 Fig 2 1.09 0 Fig 2
3.0 0.98 0.05 Fig 2
WFXH12000RS Type
Corner R SOMT12 04 SOMT12 08 SOMT12 12 SOMT08 16
Uncut portion
Over-cut portion
Shape
Uncut portion
Over-cut portion
Shape
Uncut portion
Over-cut portion
Shape
Uncut portion
Over-cut portion
Shape
2.0 2.58 0 Fig 1 2.48 0 Fig 1 2.37 0 Fig 1 2.25 0 Fig 1
2.5 2.47 0 Fig 1 2.37 0 Fig 1 2.25 0 Fig 1 2.14 0 Fig 1
3.0 2.36 0 Fig 1 2.26 0 Fig 1 2.14 0 Fig 1 2.11 0 Fig 1
3.5 2.24 0.01 Fig 2 2.14 0 Fig 1 2.03 0 Fig 1 1.91 0 Fig 1
4.0 2.03 0.04 Fig 2 1.91 0.03 Fig 2 1.8 0.01 Fig 2
Body Cat. No. DC DCN
R0.4 R0.8 R1.2 R1.6
WFXH08040RS 40 24.6 24.4 24.2
08050RS 50 34.6 34.4 34.2
08050RS-Z6 50 34.6 34.5 34.2
08063RS 63 47.6 47.4 47.2
WFXH12050RS 50 25.8 25.6 25.4 25.2
12063RS 63 38.6 38.4 38.2 38
Fig 1 Fig 2
CAUTION (1) Notes on Corner Finishing
CAUTION (2) Minimum bore DCN will depend on the insert that is used.
Using an insert with a large nose radius is recommended for the WFXH Type.
* Actual machined corners will have uncut and over-cut portions due to the shape of the inserts.
D2
LF
CBDP
KDP
KWW
DCB
DCSFMS
DC
D1
D1
D1
Insert
Uncut portion
Corner R
Insert
Uncut portion
Corner R
Over-cut portion
DCN
H97
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WFXH Type
H
Taper Cutting and Helical Milling
Ramping AngleMinimum and Maximum Diameters
Insert Cat. No. DC Helical Milling Taper Cutting
Min. Max.
Max. Ramping Angle
SOMT08 04
25 35 49 1°30’
32 49 63 0°30’
40 65 79 0°30’
50
Impossible Impossible
0°30’
63
Impossible Impossible
Impossible
SOMT08 08
25 35 48 3°
32 49 62 1°30’
40 65 78 1°
50 85 98 0°30’
63 111 124 0°30’
SOMT08 12
25 34 47 4°30’
32 48 61 2°30’
40 64 77 1°30’
50 84 97 1°
63 110 123 0°30’
Insert Cat. No. DC Helical Milling Taper Cutting
Min. Max.
Max. Ramping Angle
SOMT12 04
40 56 79 1°
50 76 99 0°30’
63
Impossible Impossible
Impossible
SOMT12 08
40 56 78 1°30’
50 76 98 1°
63 102 124 0°30’
SOMT12 12
40 55 77 2°30’
50 75 97 1°30’
63 101 123 1°
SOMT16 16
40 55 76 3°30’
50 75 96 2°
63 101 122 1°30’
Recommended Cutting Conditions
Work
Material Grade Cutting Speed
vcm/min
Insert Cat.
No.
ø25 ø32 ø40 ø50 ø63
ap
(mm
f
z
(mm/t)
ap
(mm
f
z
(mm/t)
ap
(mm
f
z
(mm/t)
ap
(mm
f
z
(mm/t)
ap
(mm)
f
z
(mm/t)
P
General Steel
Below 200HB
ACP200 100-150-200 SOMT08 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
SOMT12 1.0 1.0 1.0 1.0 1.0 1.0
PAlloy Steel
Below HRC45 ACP200 80-130-180 SOMT08 0.7 0.8 0.7 0.8 0.7 0.8 0.7 0.8
SOMT12 0.8 1.0 0.8 1.0 0.8 1.0
M
Stainless Steel
SUS304, Others
ACM300 80-120-150 SOMT08 0.8 0.7 0.8 0.7 0.8 0.7 0.8 0.7
SOMT12 1.0 0.8 1.0 0.8 1.0 0.8
KCast Iron
FC,FCD ACK300 100-150-200 SOMT08 0.8 1.0 0.8 1.0 0.8 1.0 0.8 1.0
SOMT12 1.0 1.2 1.0 1.2 1.0 1.2
H
Hardened Steel
Below HRC50
ACK300 40- 80-100 SOMT08 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
SOMT12 0.6 0.8 0.6 0.8 0.6 0.8
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the BT50 machine tool.
The above cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D=3 and less than or equal L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated in the above
cutting conditions (i.e. ap and fz).
When tool overhang is more than L/D=5 and less than or equal L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above
cutting conditions (i.e. ap and fz).
Ramping Angle
øDøD
Maximum diameterMinimum diameter
Maximum Depth of Cut When Plunge Milling
SOMT08
SOMT12
6mm
10mm
Insert
Cat. No.
Max. Depth of Cut
ae(max)
ae(max)
* Lower the feed rate when plunge milling.
H98
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Wave Mill
WFXH 08000RS Type
H
High Efficiency Machining for Steel, Stainless Steel, Die Steel, Cast Iron and Non-Ferrous Metal
D1
D1
D1
D2
LF
CBDP
KDP
KWW
DCB
DCSFMS
DC
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
kg
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WFXH08040RS 40 33 40 16 8.4 5.6 18 14 9 4 0.2
08050RS 50 41 40 22 10.4 6.3 20 18 11 5 0.3
08050RS-Z6 50 41 40 22 10.4 6.3 20 18 11 6 0.3
08063RS 63 50 40 22 10.4 6.3 20 18 11 6 0.5
Inserts are not included.
Body (WFXH08000RS) Insert SOMT08 Type
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC Cermet
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Dimensions
mm
RE
3.175
8.0
8.0
SOMT 080304PZER-L 0.4
080308PZER-L 0.8
SOMT 080304PZER-G 0.4
080308PZER-G 0.8
080312PZER-G 1.2
SOMT 080308PZER-H 0.8
080312PZER-H 1.2
SOET 080304PZER-G 0.4
080308PZER-G 0.8
080312PZER-G 1.2
SOET 080302PZFR-S*0.2
080304PZFR-S*0.4
080308PZFR-S*0.8
* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).
Identification Details
WFX H 08 040 RS -Z6
(1)
Cutter Series
(2)
High Efficiency Milling
(3)
Insert Size
(4)
Cutter Diameter
(5)
Metric Bore
(6)
Fine Pitch Type
(Value is number of teeth)
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
6°
6°
Axial
Radial
Rake
Angle
1.5
15
Parts
Screw Wrench
BFTX0306IP2.0 TRDR08IP
N m
N m
Recommended Tightening Torque N m
CAUTION
H96
Dimensions (mm)
Recommended Cutting Conditions
H97
H99
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WFXH 12000RS Type
H
High Efficiency Machining for Steel, Stainless Steel, Die Steel, Cast Iron and Non-Ferrous Metal
Cat. No. Stock
Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
kg
DC
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WFXH12050RS 50 41 40 22 10.4 6.3 20 18 11 4 0.3
12063RS 63 50 40 22 10.4 6.3 20 18 11 5 0.4
Inserts are not included.
Body (WFXH12000RS) Insert SOMT12 Type
DC
D1
D1
D1
D2
LF
CBDP
KDP
KWW
DCB
DCSFMS
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
6°
6°
Axial
Radial
Rake
Angle
2.5
15
Dimensions (mm)
Recommended Cutting Conditions
H97
Identification Details
WFX H 12 050 RS
(1)
Cutter Series
(2)
High Efficiency Milling
(3)
Insert Size
(4)
Cutter Diameter
(5)
Metric Bore
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC Cermet
4.76
12.7
12.7
RE
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Dimensions
mm
RE
SOMT 120408PDER-L 0.8
SOMT 120404PDER-G 0.4
120408PDER-G 0.8
120412PDER-G 1.2
120416PDER-G 1.6
SOMT 120408PDER-H 0.8
SOET 120408PDFR-S*0.8
* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).
Parts
Screw Wrench
BFTX03512IP3.0 TRDR15IP
N m
N m
Recommended Tightening Torque N m
CAUTION
H96
H100
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
General Features
The SEC-Metal Slash Mill MSX Type is a multi-purpose cutter capable of roughing
at ultra-high feeds. Its wide application range dramatically boosts efficiency.
Inserts are available in four sizes, ranging from a ø16mm to the large diameter
ø100mm model, to cover a wide variety of milling needs.
Series
Type Dia.(mm) No. of Teeth Applicable Insert
Shell Type
MSX 08000R ø40 4 WDMT 08 Type
MSX 12000R ø50 to ø63 4 to 5 WDMT 12 Type
MSX 14000R ø50 to ø100 3 to 6 WDMT 14 Type
Endmill Type
MSX 06000E ø16 to ø25 2 to 3 WDMT 06 Type
MSX 08000E ø20 to ø35 2 to 3 WDMT 08 Type
MSX 12000E ø32 to ø50 2 to 4 WDMT 12 Type
MSX 14000E ø40 to ø63 2 to 4 WDMT 14 Type
Modular Type
MSX 06000M ø16 to ø25 2 to 3 WDMT 06 Type
MSX 08000M ø25 to ø35 2 to 3 WDMT 08 Type
MSX 12000M ø32 to ø40 2 to 3 WDMT 12 Type
Cutting force (N)
Cutting Performance
Cutting Force Comparison
MSX Type Conventional Tool
Work material S50C
Cutting Conditions vc=150m/min fz=1.0mm/t
a
e=25mm,
a
p=2mm
Low vibration, stable machiningLow vibration, stable machining
Cutting force (N)
Heavy vibration, unstable machiningHeavy vibration, unstable machining
Shoulder Milling Comparison of MSX Type and Conventional Tool
MSX Type Conventional Tool
Cutting force is consistent, even when
depth of cut is increased, for stable
cutting performance.
Greater depth of cut increases contact
length which increases cutting force.
Performs under high working conditions
Chatter-prone
MSX Type
Round Insert
Characteristics
Insert Applications and Types
Insert utilises a special cutting edge profile.
Economical, three-cornered insert
Type
General Purpose Edge Type
Strong Edge Type
Application
General Turning (First choice)
Interrupted Cutting
Appearance/
Characteristics
Sharper Edge Emphasis on Fracture
Resistance
SEC-Metal Slash Mill
MSX Type
Highly Durable Body
Special surface treatment improves scratch resistance
Versatile Machining Operations
Use for ramping, helical, and drilling work
Double Lock
Extra-strong clamping ensures stable cutting performance Single clamp for ø22mm or thinner MSX06000 Type and MSX08000 Type
With oil hole
Improved chip evacuation with air or coolant supply hole and specially shaped pocket design
Insert Shape
Unique tool shape packs cutting performance and cutting edge strength
H153
H103
H102
H
H101
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Recommended
Cutting Conditions
Work
Material Grade
Cutting
Speed
vcm/min
Insert Cat.
No.
Endmill Type Shell Type
ø16 ø20 ø25 ø32 ø40 ø50/ø63
ø80/ø100
ap
mm
fz
mm/t
ap
mm
fz
mm/t
ap
mm
fz
mm/t
ap
mm
fz
mm/t
ap
mm
fz
mm/t
ap
mm
fz
mm/t
ap
mm
fz
mm/t
P
General Steel
Below 200HB
ACP200
100-150-200
WDMT 0603
0.8 0.8 0.8 0.8
WDMT 0804
1.0 1.0 1.0 1.2 1.0 1.2
WDMT 1205
1.2 1.4 1.2 1.4 1.2 1.4
WDMT 1406
1.5 1.5 1.5 1.5 1.5 1.5
P
Alloy Steel
Below 45HRC
ACP200 80-130-180
WDMT 0603
0.7 0.8 0.7 0.8
WDMT 0804
0.8 1.0 0.8 1.2 0.8 1.2
WDMT 1205
1.0 1.4 1.0 1.4 1.0 1.4
WDMT 1406
1.3 1.5 1.3 1.5 1.3 1.5
M
Stainless Steel
SUS304, Others
ACP300 80-120-150
WDMT 0603
0.8 0.7 0.8 0.7
WDMT 0804
1.0 0.8 1.0 0.8 1.0 0.8
WDMT 1205
1.2 1.2 1.2 1.2 1.2 1.2
WDMT 1406
1.5 1.3 1.5 1.3 1.5 1.3
K
Cast Iron
FC,FCD
ACK200
ACK300
100-150-200
WDMT 0603
0.8 1.0 0.8 1.0
WDMT 0804
1.0 1.2 1.0 1.4 1.0 1.4
WDMT 1205
1.2 1.5 1.2 1.5 1.2 1.5
WDMT 1406
1.5 1.8 1.5 1.8 1.5 1.8
H
Hardened Steel
Below 50HRC
ACK200
ACK300 40-80-100
WDMT 0603
0.5 0.5 0.5 0.5
WDMT 0804
0.5 0.6 0.5 0.8 0.5 0.8
WDMT 1205
0.6 1.0 0.6 1.0 0.6 1.0
WDMT 1406
1.0 1.2 1.0 1.2 1.0 1.2
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the BT50 machine tool.
The above cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D=3 and less than or equal L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated
in the above cutting conditions (i.e. ap and fz).
When tool overhang is more than L/D=5 and less than or equal L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated
in the above cutting conditions (i.e. ap and fz).
Insert Cat. No.
Max.
a
p
RE
Approx. RE
WDMT 0603 1.0 1.5 2.0
WDMT 0804 1.5 2.0 2.5
WDMT 1205 2.0 2.0 3.0
WDMT 1406 2.5 2.0 3.5
SEC-Metal Slash Mill
MSX Type
ap: Depth of Cut fz: Feed Rate
DC
MSX06000 Type MSX08000 Type MSX12000 Type MSX14000 Type
Taper Cutting
Helical Milling
Taper Cutting
Helical Milling
Taper Cutting
Helical Milling
Taper Cutting
Helical Milling
Max. Ramping Angle
Min. Max.
Max. Ramping Angle
Min. Max.
Max. Ramping Angle
Min. Max.
Max. Ramping Angle
Min. Max.
16 6˚ 00' 21 30
17 5˚ 00' 23 32
18 4˚ 30' 25 34
20 3˚ 30' 29 38 7˚ 30' 25 38
22 3˚ 00' 33 42 5˚ 30' 29 42
25 2˚ 00' 39 48 4˚ 00' 35 48
28 3˚ 00' 41 54
32 2˚ 30' 49 62 6˚ 30' 42 62
35 2˚ 00' 55 68 5˚ 00' 48 68
40 2˚ 00' 65 78 4˚ 00' 58 78 6˚ 00' 53 78
50 2˚ 30' 78 98 3˚ 30' 73 98
63 2˚ 00' 103 124 2˚ 00' 99 124
80 1˚ 30' 133 158
100 1˚ 00' 173 198
Taper Cutting and Helical Milling
Taper Cutting
Corner
R
MSX06000 Type MSX08000 Type MSX12000 Type MSX14000 Type
Uncut portion
Over-cut portion
Fig
Uncut portion
Over-cut portion
Fig
Uncut portion
Over-cut portion
Fig
Uncut portion
Over-cut portion
Fig
2.0 0.403 0 1 0.735 0 1 1.312 0 1 1.642 0 1
2.5 0.263 0.087 2 0.593 0 1 1.171 0 1 1.501 0 1
3.0 0.451 0.031 2 1.030 0 1 1.360 0 1
3.5 0.888 0.001 2 1.219 0 1
4.0 1.078 0.016 2
Over-cut portion
Uncut portion
Corner R
Uncut portion
Corner R
Fig1 Fig2
center uncut portion can be remove with same cutter.
Maximum diameter
øD
Notes on Corner Finishing
* Actual machined corners will have uncut and over-cut portions due to the shape of the inserts.
Minimum diameter
center uncut portion cannot be remove with same cutter.
øD
Helical Milling
or less
Max.
a
p
Max. Ramping Angle
H
H102
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
*Please use JISB1176 hexagonal bolt (ø80: M12 × 30-35mm, ø100: M16 × 40-45mm) for securing the ø80 or ø100 cutter to the arbour.
SEC-Metal Slash Mill
MSX 08000R / 12000R / 14000R Type
Body MSX08000
Insert: WDMT08 Type
Cat. No. Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
kg Fig
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
MSX 08040RS 40 37 45 16 8.4 5.6 18 13.5 9 4 0.2 1
Body MSX12000
Insert: WDMT12 Type
MSX 12050RS 50 47 50 22 10.4 6.3 20 18 11 4 0.3 1
12063RS 63 60 50 22 10.4 6.3 20 18 11 5 0.6 1
Body MSX14000
Insert: WDMT14 Type
Metric
MSX 14050RS 50 47 50 22 10.4 6.3 20 17 11 3 0.3 1
14063RS 63 60 50 22 10.4 6.3 20 18 11 4 0.6 1
14080RS 80 76 63 27 12.4 7.0 25 20 13.5 5 1.4 1
14100RS 100 96 63 32 14.4 8.5 32 44 6 2.2 2
Inch
MSX 14080R 80 76 63 31.75 12.7 8.0 32 28 17 5 1.3 1
14100R 100 96 63 31.75 12.7 8.0 32 28 17 6 2.4 1
Inserts are not included.
DCX
D1
D2
KDP
LF
KDP
DCSFMS
DCB
KWW
DCSFMS
DCB
KWW
DCX
D1
LF
CBDP
CBDP
Fig1 Fig2
High Efficiency Machining for Steel, Cast Iron and Stainless Steel
Recommended Cutting Conditions
H101
Inserts
Grade
Coated Carbide
Application
High Speed/Light K
General Purpose K
Roughing K
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Usage Cat. No.
ACP200
ACP300
ACK200
ACK300
Inscribed Circle
Thickness
Corner Radius
Applicable Body
IC S RE
General
Purpose
WDMT 0804ZDTR 8.5 4.0 2.0 MSX08000R Type
1205ZDTR 12 5.0 2.0 MSX12000R Type
1406ZDTR 14 6.0 2.0 MSX14000R Type
Strong
Edged
WDMT 0804ZDTR-H 8.5 4.0 2.0 MSX08000R Type
1205ZDTR-H 12 5.0 2.0 MSX12000R Type
1406ZDTR-H 14 6.0 2.0 MSX14000R Type
RE
IC
S
Parts
Screw Wrench Clamp C Ring Clamp Screw
Applicable Body
N m
BFTX0306IP2.0 TRDR08IP CCH3.5 CR03 BFTX03510IP08 MSX08000R Type
BFTX0409IP3.0 TRDR15IP CCH3.5 CR03 BFTX03510IP15 MSX12000R Type
BFTX0511IP5.0 TRDR20IP CCH4.5 CR03 BFTX04513IP20 MSX14000R Type
1.5
mm
20
(
08000
T
yp
e
)
2.0
mm
20
(
12000 T
yp
e
)
2.5
mm
20
(
14000 T
yp
e
)
3°
to
8°
8°
Axial
Radial
Rake Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
MSX 08 040 R S
(1)
Cutter Series
(2)
Insert Size
(3)
Cutter Diameter
(4)
Direction
(5)
Metric Bore
Identification Details
H
N m
Recommended Tightening Torque N m
Metric
Metric
Dimensions (mm)
Dimensions (mm)
H103
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
DMM
7
LH
LF
LS
DCX
LH
LF
LS
DCX
DMM
7
Fig 1 Fig 2
Body
MSX06000E Insert: WDMT06 Type
Cat. No.
Stock
Max. Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
kg
Fig
DCX DMM LH LS LF
MSX 06016ES
16 16 30 80 110 2 0.2 1
06016EM
16 16 70 80 150 2 0.2 1
MSX 06017EM
17 16 20 130 150 2 0.2 1
MSX 06018EM
18 16 20 130 150 2 0.2 1
MSX 06020ES
20 20 50 80 130 3 0.3 1
06020EM
20 20 100 80 180 3 0.4 1
MSX 06022EM
22 20 30 150 180 3 0.4 1
MSX 06025ES
25 25 60 80 140 3 0.5 1
06025EM
25 25 120 130 250 3 0.8 1
Body
MSX12000E Insert: WDMT12 Type
Cat. No.
Stock
Max. Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
kg
Fig
DCX DMM LH LS LF
MSX 12032ES
32 32 70 80 150 2 0.8 2
12032EM
32 32 120 130 250 2 1.4 2
MSX 12035EM
35 32 50 200 250 2 1.4 2
MSX 12040ES
40 32 50 100 150 3 0.9 2
12040EM
40 32 50 200 250 3 1.5 2
MSX 12050EM
50 42 50 200 250 4 2.6 2
Body
MSX08000E Insert: WDMT08 Type
Cat. No.
Stock
Max. Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
kg
Fig
DCX DMM LH LS LF
MSX 08020ES
20 20 50 80 130 2 0.3 1
08020EM
20 20 100 80 180 2 0.3 1
MSX 08022EM
22 20 30 150 180 2 0.4 1
MSX 08025ES
25 25 60 80 140 2 0.4 2
08025EM
25 25 120 130 250 2 0.8 2
MSX 08028EM
28 25 40 210 250 2 0.9 2
MSX 08032ES
32 32 70 80 150 3 0.8 2
08032EM
32 32 120 130 250 3 1.4 2
MSX 08035EM
35 32 50 200 250 3 1.5 2
Body
MSX14000E Insert: WDMT14 Type
Cat. No.
Stock
Max. Diameter
Shank
Head
Shank
Total Length
No. of
Teeth
Weight
kg
Fig
DCX DMM LH LS LF
MSX 14040ES
40 32 50 100 150 2 0.9 2
14040EM
40 32 50 200 250 2 1.5 2
MSX 14050ES
50 42 50 100 150 3 1.5 2
14050EM
50 42 50 200 250 3 2.5 2
MSX 14063ES
63 42 50 100 150 4 1.7 2
14063EM
63 42 50 200 250 4 2.8 2
Inserts are not included.
Inserts
Grade
Coated Carbide
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Application
High Speed/Light K
General Purpose K
Roughing K
Usage Cat. No.
ACP200
ACP300
ACK200
ACK300
Inscribed Circle
Thickness
Corner Radius
Applicable Body
IC S RE
General
Purpose
WDMT 0603ZDTR 6.35 3.0 1.5 MSX06000E Type
0804ZDTR 8.5 4.0 2.0 MSX08000E Type
1205ZDTR 12 5.0 2.0 MSX12000E Type
1406ZDTR 14 6.0 2.0 MSX14000E Type
Strong
Edged
WDMT 0603ZDTR-H 6.35 3.0 1.5 MSX06000E Type
0804ZDTR-H 8.5 4.0 2.0 MSX08000E Type
1205ZDTR-H 12 5.0 2.0 MSX12000E Type
1406ZDTR-H 14 6.0 2.0 MSX14000E Type
RE
IC
SEC-Metal Slash Mill
MSX 06000E / 08000E / 12000E / 14000E Type
1.0mm
20
(
06000 T
yp
e
)
1.5mm
20
(
08000 T
yp
e
)
2.0mm
20
(
12000 T
yp
e
)
2.5mm
20
(
14000 T
yp
e
)
S
High Efficiency Machining for Steel, Cast Iron and Stainless Steel
Recommended Cutting Conditions
H101
Parts
Screw Wrench Clamp C Ring Clamp Screw
Applicable Body
N m
BFTX02505IP1. 5 TRDR08IP MSX06000E Type
BFTX0306IP2.0 TRDR08IP MSX08020E , MSX08022E Type
BFTX0306IP2.0 TRDR08IP CCH3.5 CR03 BFTX03510IP08
Other MSX08000E types except the above items
BFTX0409IP3.0 TRDR15IP CCH3.5 CR03 BFTX03510IP15 MSX12000E Type
BFTX0511IP5.0 TRDR20IP CCH4.5 CR03 BFTX04513IP20 MSX14000E Type
Identification Details
MSX 06 016 E S
(1)
Cutter Series
(2)
Insert Size
(3)
Cutter Diameter
(4)
Endmill Type
(5)
S : Short
M : Medium
3°
to
8°
8°
Axial
Radial
Rake Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
H
N m
Recommended Tightening Torque N m
Single Lock Double Lock
Modular Type
H132
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
H104
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
General Features
A single WaveMill performs a variety of operations such as
grooving, shoulder milling, ramping, pocketing, drilling, helical
cutting, etc., and eliminate the need to stock a variety of
application specific tools.
Characteristics
and Applications
Multi-functional cutter efficiently performs
a number of cutting operations
Excellent for ramping, helical cutting and pocketing
Uses standard inserts interchangeable with those
used on other WaveMill cutters
Strong high rake insert gives smooth cutting
Easy to manage with one style of insert
Best suited for Stainless Steel machining
Peripheral Insert Central Insert
Peripheral Insert
Insert Orientation of WMM Type Cutter
0
7
6
5
4
3
2
1
ø20
20 30
20 30
20 30
22 30
32 40
32 40
32 40
35 40
ø30 ø40
2000E
2000EL
2000ELH
2000EXLH
3000E
3000EL
3000ELH
3000EXLH
Type Description
Standard Type
Long Type
Long Type w / Oil Hole
Extra-Long Type w / Oil Hole
Standard Type
Long Type
Long Type w / Oil Hole
Extra-Long Type w / Oil Hole
Diameter mm
Performance Comparison
(Groove Milling)
Power Consumption of Spindle (kW)
SUMITOMO
SUMITOMO
Cutting Speed
C
B
BC
vc=80
vc=150
vc=200
fz=0.1
fz=0.2
Cutting Diameter
Work Material: S50C
Cutting Conditions:
v
c=80,150,200m/min
f
z=0.1,0.2mm/t
ap=15mm Overhanging Length of Tool=40mm
Shoulder Milling Grooving Taper Milling
S50C Block Material
SUS304
Cutting of stainless steel too!
FC250
Capable of tapered
recess cutting of
a prepared hole
Deep grooving can be performed easily.
Easy chip removal
Cutting Diameter: ø25 Insert: APMT103504PDER(ACZ350)
D.O.C. ap=25mm ae=5mm
Cutting Speed:vc=120m/min Feed Rate: fz=0.15mm/t
Air Blow
Cutting Diameter: ø25 Insert: APMT103504PDER(ACZ310)
D.O.C.: ap=15mm ae=25mm
Cutting Speed: vc=180m/min Feed Rate:fz=0.12mm/t
Air Blow
Cutting Diameter: ø25 Insert: APMT103504PDER(ACZ350)
Cutting Width: ae=25mm Depth: ap=15mm
Cutting Speed: vc=200m/min Feed Rate: fz=0.1mm/t
Ramp Angle: P=15°
Air Blow
Pocketing Drilling Helical Milling
S50C Block Material S50C Block Material S50C Block Material
Capable of easy chip removal
and drilling without tool damage
Capable of large boring in
diameter of 1.2-1.8 times the
cutter diameter without prepared hole
Capable of pocketing with
continuous lateral feed
from initial drilling or
taper milling process
Cutting Diameter: ø25 Insert: APMT103504PDER(ACZ350)
The following process was done in succession from a deep
drilling process of 15mm depth.
D.O.C.: ap=25mm, ae=15mm
Cutting Speed: vc=200m/min Feed Rate: fz=0.1mm/t
Air Blow
Cutting Diameter: ø25 Insert: APMT103504PDER(ACZ350)
Hole Size: ø25mm Depth: ap=15mm
Cutting Speed: vc=200m/min Feed Rate: f=0.1mm/rev
Step-Feed: 0.5mm
Air Blow
Cutting
Diameter: ø25 Insert: APMT103504PDER(ACZ350)
Hole Size: ø40mm Depth:
a
p=20mm
Cutting Speed:
v
c=300m/min Feed Rate:
f
=0.1mm/rev
Axial Feed: 15mm/Pitch
Air Blow
SEC-Wave Mill
WMM Type
1 Cutter Body, 1 Insert Geometry, Multiple Applications.
H
Product Range
Application
Examples Tool
WMM2025E
H105
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WMM 2000
E / EL
ELH / EXLH
Type
Body Standard Type / WMM 2000E Type
Cat. No.
Stock
Diameter
Shank
Max. Depth of Cut
Head
Shank
Total Length
Tot a l
Teeth
Effective
Teeth
DC
DMM
APMX
LH LS LF
WMM 2020E 20 20 17 35 95 130 3 1
2021E 21 20 17 35 95 130 3 1
2025E 25 25 26 40 100 140 4 1
2026E 26 25 26 40 100 140 4 1
2030E 30 25 35 50 100 150 5 1
Long Type
WMM 2020EL 20 20 17 60 125 185 3 1
2021EL 21 20 17 35 150 185 3 1
2025EL 25 25 26 75 145 220 4 1
2026EL 26 25 26 40 180 220 4 1
2030EL 30 25 35 50 180 230 5 1
Long Type with Coolant Hole
WMM 2020ELH 20 20 17 60 125 185 3 1
2021ELH 21 20 17 35 150 185 3 1
2025ELH 25 25 26 75 145 220 4 1
2026ELH 26 25 26 40 180 220 4 1
2030ELH 30 25 35 50 180 230 5 1
Extra Long Type with Coolant Hole
WMM 2022EXLH
22 20 17 35 215 250 3 1
2027EXLH
27 25 26 40 280 320 4 1
2030EXLH
30 25 35 50 300 350 5 1
Inserts are not included.
Body Standard Type / WMM 3000E Type
Cat. No.
Stock
Diameter
Shank
Max. Depth of Cut
Head
Shank
Total Length
Tot a l
Teeth
Effective
Teeth
DC
DMM
APMX
LH LS LF
WMM 3032E 32 32 39 50 100 150 4 1
3033E 33 32 39 50 100 150 4 1
3035E 35 32 39 50 100 150 4 1
3040E 40 32 39 55 105 160 4 1
Long Type
WMM 3032EL 32 32 39 90 140 230 4 1
3033EL 33 32 39 50 180 230 4 1
3035EL 35 32 39 50 180 230 4 1
3040EL 40 32 39 55 185 240 4 1
Long Type with Coolant Hole
WMM 3032ELH 32 32 39 90 140 230 4 1
3033ELH 33 32 39 50 180 230 4 1
3035ELH 35 32 39 50 180 230 4 1
3040ELH 40 32 39 55 185 240 4 1
Extra Long Type with Coolant Hole
WMM 3035EXLH
35 32 39 50 320 370 4 1
3040EXLH
40 32 39 55 365 420 4 1
Inserts are not included.
LF
LH
DC
DMM h7
APMX
LS
90
17
to
35
mm
LF
LH
DC
DMM h7
APMX
LS
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
6.60
10
11°
85°
RE
3.5
Grade
Coated Carbide Carbide
DLC
Application
High Speed/Light
N
General Purpose MPKN
Roughing
Cat. No.
ACZ350
ACZ330
ACZ310
H1
DL1000
Corner Radius
RE
APMT 103504PDER 0.4
103508PDER 0.8
103512PDER 1.2
APMT 103504PDER-H 0.4
103508PDER-H 0.8
103512PDER-H 1.2
APET 103504PDER-F 0.4
APET 103504PDFR-S 0.4
-H: Strong Edge Type, F: Ground Insert, S: For Aluminum Alloy
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
9.525
16
11°
85°
RE
5.56
Grade
Coated Carbide Carbide
DLC
Application
High Speed/Light
N
General Purpose MPKN
Roughing
Cat. No.
ACZ350
ACZ330
ACZ310
H1
DL1000
Corner Radius
RE
APMT 160508PDER 0.8
160512PDER 1.2
160516PDER 1.6
APMT 160508PDER-H 0.8
160512PDER-H 1.2
160516PDER-H 1.6
160520PDER-H* 2.0
160530PDER-H* 3.0
160540PDER-H* 4.0
160550PDER-H* 5.0
160560PDER-H* 6.0
APET 160508PDER-F 0.8
APET 160508PDFR-S 0.8
-H: Strong Edge Type, F: Ground Insert, S: For Aluminum Alloy
* Cutter body modification is required.
* Correct the tool diameter by +0.5mm before use.
Recommended Cutting Conditions
(Common)Diameter ø20 to ø26mm Not for extra long type
ISO
Work Material
Hardness
Cutting Speed
vc
m/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max. Grade
P
Carbon Steel
180 to 280HB
80-120-160
Shoulder Milling
0.05- 0.13 -0.20
ACZ330
Grooving
0.05- 0.09 -0.12
Drilling
0.05- 0.12 -0.18
M
Stainless Steel
80-100-120
Shoulder Milling
0.05- 0.10 -0.15
ACZ350
Grooving
0.05- 0.08 -0.10
Drilling
0.05- 0.09 -0.12
K
Cast Iron
250HB 70-150-180
Shoulder Milling
0.05- 0.13 -0.20
ACZ310
Grooving
0.05- 0.09 -0.12
Drilling
0.05- 0.12 -0.18
N
Non-Ferrous
Metal
200-300-500
Shoulder Milling
0.10- 0.15 -0.20
DL1000
Grooving
0.05- 0.08 -0.10
Drilling
0.05- 0.08 -0.10
Recommended Cutting Conditions
(Common)Diameter ø30 to ø40mm Not for extra long type
ISO
Work Material
Hardness
Cutting Speed
vc
m/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max. Grade
P
Carbon Steel
180 to 280HB
80-120-160
Shoulder Milling
0.05- 0.15 -0.25
ACZ330
Grooving
0.05- 0.10 -0.15
Drilling
0.05- 0.13 -0.20
M
Stainless Steel
80-100-120
Shoulder Milling
0.05- 0.13 -0.20
ACZ350
Grooving
0.05- 0.09 -0.12
Drilling
0.05- 0.12 -0.18
K
Cast Iron
250HB 70-150-180
Shoulder Milling
0.05- 0.15 -0.25
ACZ310
Grooving
0.05- 0.10 -0.15
Drilling
0.05- 0.13 -0.20
N
Non-Ferrous
Metal
200-300-500
Shoulder Milling
0.10- 0.15 -0.20
DL1000
Grooving
0.05- 0.08 -0.10
Drilling
0.05- 0.08 -0.10
SEC-Wave Mill
WMM 3000
E / EL
ELH / EXLH
Type
Parts (Common)
Screw Wrench
Anti-seizure Cream Applicable Endmill
N m
Recommended
Tightening Torque N m
BFTX02506N
N m
1. 5
TRD08 SUM -P
WMM2000 Ty pe
BFTX03584
N m
3.0
TRD15
WMM3000 Ty pe
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
15° to 16°
7° to 11°
Radial
Rake Angle
Axial
90
39mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Radial
Rake Angle
Axial
17° to 19°
7° to 11°
H
Dimensions (mm)Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
H106
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
R-Shaped Pocket
High-Durability Body
Significant Increase in Back Metal Thickness
High Rake Design
Stopper
Clamp Face
* 12/16/20mm inserts use up to 8 corners while 8/10mm inserts use up to 4 corners.
SEC-WaveRadius Mill
RSX Type
H
SEC-Wave Radius Mill RSX type, with a body design that promotes both sharpness
and rigidity, enables stable machining even on low clamping rigidity machines.
In addition to the ACM grade series for stainless steel and exotic alloy
machining, ACP200 for machining steel and ACK300 for machining Cast
Iron has been added to cover a wider variety of work materials.
RSX08000 series and RSX20000 series have been added to support a wider range of applications!
General Features
Low-Resistance, Low-Vibration Design Excellent Operability
Achieves low-resistance, low-vibration machining thanks
to ultra-high rake design and high-rigidity body design.
Enables easy cutting edge management with high accuracy and
operability by employing our proprietary positioning mechanism.
10
12
16
20
10
12
16
20
8
10
12
8
10
12
8
10
12
8
10
12
ø20 ø25 ø32 ø40 ø50 ø52 ø63 ø66 ø80 ø100 ø125 ø160
RSX 10000 RS
RSX 12000 RS/R
RSX 16000 RS/R
RSX 20000 RS/R
RSXF 10000 RS
RSXF 12000 RS/R
RSXF 16000 RS/R
RSXF 20000 RS/R
RSX 08000 ES
RSX 10000 ES
RSX 12000 ES
RSXF 08000 ES
RSXF 10000 ES
RSXF 12000 ES
RSX 08000 M
RSX 10000 M
RSX 12000 M
RSXF 08000 M
RSXF 10000 M
RSXF 12000 M
Type Cat No. Cutter Diameter mm
Insert
Size
Shell Type
Shank Type
Modular Type
Standard
Extra
Fine Pitch
Standard
Extra
Fine Pitch
Standard
Extra
Fine Pitch
Only metric in stock, Both metric and inch in stock, Made-to-order for both metric and inch, Blank: Not available
Series
H109
H113
H154
Expansion
H107
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-WaveRadius Mill
RSX Type
H
3,000
2,500
2,000
1,500
1,000
500
0
012345
Tool Life Comparison Fracture Resistance Cutting Force Comparison
Cutting Vibration Comparison
RSX Competitor's Conventional
Vibration Amplitude
RSX
Competitor's Product
Conventional Grade
Cutting Distance
Achieves a tool life that is approximately 1.6 times longer than that of our competitors' products.
Approximately 15% lower than competitor's product.
RSX
Competitor's Conventional
Cutting Force (N)
Principal Force
Feed force
Back Force
Work Material SUS304 Tool ø50
Cutting Conditions z
= 0.5mm/t
c
= 200m/min,
p
= 2.0mm,
e
= 10.0mm Wet
Vf
aa
Performance
Stable, Long Tool Life
NEW SUPER ZX COAT
SUPER FF COAT
20
0.05 0.10 0.15 0.20
30
40
50
20
600 800 1,000 1,200
30
40
50
60
ACP200/ACM100/ACM300/ACK300
ACM200
P
C
S
Exotic Alloy
Stainless Steel
M
Steel
P
Cast Iron
K
ACM200 C
ACM300
P
ACM100
P
ACM200 C
ACM300
P
ACK300
P
ACP200
P
ACM100
P
Steel, stainless steel, cast iron, and exotic alloy milling can
be supported by using the ACP200 grade for steel machining
and the ACP300 grade for cast iron machining.
Work Material
Wear Resistance
Fracture Resistance
The letters "C" and "P" at either end of each grade indicate coating type.
CVD PVD Blank: Non-coated
CP
Super ZX Coat
Starting Temperature For Oxidization
Coating Hardness GPa
Super ZX Coat
ZX Coat
TiCN
TiN
TiAIN
Cross Section of Coating
TEM Image
Compared to conventional grades, the coating hardness
has been increased by 40% and the oxidization starting
temperature has been increased by 200°C.
High speed, high efficiency machining of more than 1.5
times that of conventional grades is possible.
Achieves over 2 times longer tool life compared to
conventional grades under the same cutting conditions.
Super FF Coat
Coating
Hardness
30% higher
Coating surface
roughness 50%
reduction.
Finished Surface Roughness μ
Coating Hardness TiCN GPa
Conventional coating
Substrate
Alumina
TiCN
Cross Section of Coating
Achieves excellent chipping resistance thanks
to the smoothness of the coating and our coating
stress control technology.
High speed, high efficiency machining of more
than 1.5 times that of conventional grades is
possible. by hardening the coating layer.
Achieves over 2 times longer tool life compared
to conventional grades under the same cutting
conditions.
Tool life SUS304 Milling
Competitor's Product
012345
ACM300
Competitor's
Conventional
Cutting Distance
Cutting Distance 2.7
Cutter RSXF12050RS
Insert RDET1204M0EN-G
Cutting Conditions
fz= 0.5mm/t,
ap= 2mm, ae= 10mm, Wet
vc= 200m/min,
Tool life SUS630-H900 Milling
ACM200
0123
ACM200
Cutter RSXF12050RS
Insert RDET1204M0EN-G
Cutting Conditions
fz= 0.3mm/t,
ap= 2mm, ae= 10mm, Wet
vc= 150m/min,
Chipping at notch position
Conventional Grade
1.7x tool life
ACM300
Competitor's
Conventional
1.3x tool life
Cutting Distance
Cutting Distance 1.8
Competitor's Product Conventional Grade
Expansion
H108
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-WaveRadius Mill
RSX Type
H
Applications
Notes for inserts set-up
ø
ø
ø
D
D
D
RMPX
Helical Milling
Standard
Standard Diameter or Above
Standard Diameter or Less
Center uncut portion can be
removed by traverse cutting with
the same cutter
Center uncut portion cannot
be removed by traverse
cutting with the same cutter
Ramping
Use at RMPX or lower.
Applicable to various types of machining such as Stepped milling, ramping, and helical milling of dies.
Work Dia øD
RDET08
RDET10
RDET12
RDET16
RDET20
20
25
32
25
32
40
50
52
32
40
50
52
63
66
80
100
63
80
100
125
80
100
125
160
27.6
37.0
50.8
33.0
46.0
62.0
82.0
86.0
41.5
57.5
77.5
81.5
103.5
109.5
137.5
177.5
96.0
130.0
170.0
220.0
122.0
162.0
212.0
282.0
32
42
56
40
54
70
90
94
52
68
88
92
114
120
148
188
110
144
184
234
140
180
230
300
39
49
63
49
63
79
99
103
63
79
99
103
125
131
159
199
125
159
199
249
159
199
249
319
12°00’
7°15’
4°45’
10°30’
6°45’
4°30’
3°15’
3°10’
12°30’
8°00’
5°30’
5°15’
4°00’
3°45’
2°50’
2°10’
6°00’
4°10’
3°00’
2°20’
4°15’
3°00’
2°00’
1°15’
DC
Recommended Values for Helical and ramping
Insert Cat. No.
Helical (Dimensions mm)
Taper
Max. Ramping Angle
Min.
Standard
Max.
RMPX
Cutter
Diameter
Align one of the markers indicated
by on the rake face of the insert with
the marker indicated by on the body.
Push the insert in the
direction of and , and
tighten the screw.
C
D
A
B
C
D
A B
Note: RSX0800 Type
Expansion
H109
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-WaveRadius Mill
RSX(F) 10000RS Type
H
Body RSX10000RS
Cat. No. Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg)
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
RSX 10040RS
40 34 40 16 8.4 5.6 18 14 9 4 0.2
10050RS
50 40 40 22 10.4 6.3 20 18 11 5 0.3
10052RS
52 40 40
22
10.4 6.3 20 18 11 5 0.4
Body RSXF10000RS
Extra-Fine Pitch
Metric
RSXF 10040RS
40 34 40 16 8.4 5.6 18 14 9 5 0.2
10050RS
50 40 40 22 10.4 6.3 20 18 11 6 0.3
10052RS
52 40 40
22
10.4 6.3 20 18 11 6 0.3
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
Milling of Steel, Stainless Steel, Cast Iron and Exotic Alloys
RSX
F 10 040 R S
1
Cutter Series
2
Extra-Fine Pitch
3
Insert Size
4
Cutter Diameter
5
Direction
6
Metric Bore
DCX
DCSFMS
DCB
KWW
KDP
D1
D2
LF
CBDP
Parts
Wrench Screw
Anti-seizure Cream
N m
TRDR15IP
BFTX03584IP
3.0 SUMI-P
N m
Recommended Tightening Torque N m
mark: Standard stocked item (expanded item)
Notes for inserts set-up
H108
5
mm
5°
10°
Axial
Radial
Rake Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
180 to 280HB
180 to 280HB
200HB
200 to 330HB
200HB
230 to 270HB
330HB
250HB
250 to 350HB
(Rm400)
(Rm1050)
100
100
150
80
150
80
60
80
20
60
40
200
180
200
180
200
180
160
160
40
100
60
160
140
180
120
180
120
100
120
30
80
50
0.20
0.20
0.15
0.15
0.15
0.15
0.15
0.10
0.10
0.10
0.10
0.60
0.40
0.35
0.35
0.35
0.35
0.35
0.40
0.30
0.30
0.30
0.40
0.30
0.25
0.25
0.25
0.25
0.25
0.30
0.20
0.20
0.20
ACP200
ACP200
ACM300
ACM300
ACM300
ACM200
ACM200
ACK300
ACM100
ACM200
M
P
Cast Iron
Alloy Steel
Carbon Steel
S
K
ISO
Work
Material
Hardness
c
Cutting Speed m/min
Min.
Optimum
Max.
Feed Rate
zmm/t
Min.
Optimum
Max.
Insert
Grade
Ferritic
Martensitic
Austenitic
2 Phase Structures (Austenitic Ferritic)
Deposition Hardened Structures
Heat-Resistant Alloy
Ni-Based Material
Pure Titanium (99.5%)
+ Alloy
Titanium
Cr
Cr-Ni
Stainless Steel
Recommended Cutting ConditionsIdentification Details
Inserts
S0.025
IC 0.025
IC 0.025
RDET 10
10
3.97
3.97
10T3M0EN-G
10T3M0EN-H
SIC
ACP200
ACM100
ACM200
ACM300
K
ACK300
Grade
Application
High Speed/Light
General Purpose
Roughing
Coated Carbide
Inscribed
Circle
Thickness
Dimensions (mm)
Cat. No.
G Type H Type
Cross Section of Cutting Edge
P Steel M Stainless Steel K Cast Iron SExotic Alloy
Dimensions (mm)
H110
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
6
mm
Rake Angle
Axial
Radial 5°
10°
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
SEC-WaveRadius Mill
RSX(F) 12000R(S) Type
H
Milling of Steel, Stainless Steel, Cast Iron and Exotic Alloys
Body (RSX12000RS/R)
Cat. No. Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
RSX 12040RS
40 32 40 16 8.4 5.6 18 13.5 9 3 0.2 1
12050RS
50 40 40 22 10.4 6.3 20 18 11 4 0.3 1
12052RS
52 40 40 22 10.4 6.3 20 18 11 4 0.3 1
12063RS
63 40 40 22 10.4 6.3 20 18 11 5 0.4 1
12066RS
66 55 50 27 12.4 7.0 25 20 14 6 0.7 1
12080RS
80 55 50 27 12.4 7.0 25 20 14 6 1.0 1
12100RS
100 70 50 32 14.4 8.5 32 46 - 6 1.4 3
Inch
RSX 12080R
80 55 50 25.4 9.5 6.0 25 20 13 6 1.0 1
12100R
100 70 63
31.75
12.7 8.0 32.5 46 28 6 1.9 2
Body RSXF12000RS/R
Extra-Fine Pitch
Metric
RSXF 12040RS
40 32 40 16 8.4 5.6 18 13.5 9 4 0.2 1
12050RS
50 40 40 22 10.4 6.3 20 18 11 5 0.3 1
12052RS
52 40 40 22 10.4 6.3 20 18 11 5 0.3 1
12063RS
63 40 40 22 10.4 6.3 20 18 11 6 0.4 1
12066RS
66 55 50 27 12.4 7.0 25 20 14 7 0.7 1
12080RS
80 55 50 27 12.4 7.0 25 20 14 7 0.9 1
12100RS
100 70 50 32 14.4 8.5 32 46 - 10 1.3 3
Inch
RSXF 12080R
80 55 50 25.4 9.5 6.0 25 20 13 7 1.0 1
12100R
100 70 63
31.75
12.7 8.0 32.5 46 28 10 1.8 2
Fig 1
DCX
DCSFMS
DCB
KWW
KDP
D1
D2
LF
Fig 2
D1
DCX
DCSFMS
DCB
KWW
KDP
D2
ø17
LF
Fig 3
D1
DCX
DCSFMS
DCB
KWW
KDP
LF
CBDP
CBDP
CBDP
S±0.025
IC±0.025
IC±0.025
RDET 12
12
4.76
4.76
1204M0EN-G
1204M0EN-H
SIC
ACP200
ACM100
ACM200
ACM300
K
ACK300
Grade
Application
High Speed/Light
General Purpose
Roughing
Coated Carbide
Cat. No.
G Type H Type
Cross Section of Cutting Edge
Inscribed
Circle
Thickness
Dimensions (mm)
Parts
Wrench Screw
Anti-seizure Cream
N m
TRDR15IP
BFTX0409IP
3.0 SUMI-P
N m
Recommended Tightening Torque N m
P Steel M Stainless Steel K Cast Iron SExotic Alloy
mark: Standard stocked item (expanded item)
Notes for inserts set-up
H108
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
180 to 280HB
180 to 280HB
200HB
200 to 330HB
200HB
230 to 270HB
330HB
250HB
250 to 350HB
(Rm400)
(Rm1050)
100
100
150
80
150
80
60
80
20
60
40
200
180
200
180
200
180
160
160
40
100
60
160
140
180
120
180
120
100
120
30
80
50
0.20
0.20
0.15
0.15
0.15
0.15
0.15
0.10
0.10
0.10
0.10
0.60
0.40
0.35
0.35
0.35
0.35
0.35
0.40
0.30
0.30
0.30
0.40
0.30
0.25
0.25
0.25
0.25
0.25
0.30
0.20
0.20
0.20
ACP200
ACP200
ACM300
ACM300
ACM300
ACM200
ACM200
ACK300
ACM100
ACM200
M
P
Cast Iron
Alloy Steel
Carbon Steel
S
K
ISO
c
z
Work
Material
Hardness
Cutting Speed m/min
Min.
Optimum
Max.
Feed Rate
mm/t
Min.
Optimum
Max.
Insert
Grade
Cr
Cr-Ni
Stainless Steel
Ferritic
Martensitic
Austenitic
2 Phase Structures
(Austenitic Ferritic)
Deposition Hardened Structures
Ni-Based Material
Pure Titanium (99.5%)
+ Alloy
Heat-Resistant Alloy
Titanium
Recommended Cutting Conditions
Inserts
RSX
F 12 040 R S
1
Cutter Series
2
Extra-Fine Pitch
3
Insert Size
4
Cutter Diameter
5
Direction
6
Metric Bore
Identification Details
Dimensions (mm)
H111
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-WaveRadius Mill
RSX(F) 16000R(S) Type
8
mm
Rake Angle
Axial
Radial 5°
10°
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
H
Fig 1
DCX
DCSFMS
DCB
KWW
KDP
D1
D2
LF
Fig 2
D1
DCX
DCSFMS
DCB
KWW
KDP
D2
ø17
LF
Fig 3
D1
DCX
DCSFMS
DCB
KWW
KDP
LF
Fig 4
D1
DCX
DCSFMS
DCB
KWW
KDP
LF
Fig 5
ø66.7
4-ø14
D1
DCX
DCSFMS
DCB
KWW
KDP
LF
CBDP
CBDP
CBDP
CBDP
CBDP
Milling of Steel, Stainless Steel, Cast Iron and Exotic Alloys
Body (RSX16000RS/R)
Cat. No. Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
RSX 16063RS
63 50 40 22 10.4 6.3 20 18 11 4 0.5 1
16080RS
80 55 50 27 12.4 7.0 25 20 14 5 0.9 1
16100RS
100 70 50 32 14.4 8.5 32 46 - 6 1.3 3
16125RS
125 80 63 40 16.4 9.5 29 52 29 6 2.6 1
Inch
RSX 16080R
80 55 50 25.4 9.5 6.0 25 20 13 5 0.9 1
16100R
100 70 63 31.75 12.7 8.0 32.5 46 28 6 1.8 2
16125R
125 80 63
38.1
15.9 10.0 35.5 55 30 6 2.7 1
Body (RSXF16000RS/R)
Extra-Fine Pitch
Metric
RSXF 16063RS
63 50 40 22 10.4 6.3 20 18 11 5 0.4 1
16080RS
80 55 50 27 12.4 7.0 25 20 14 6 0.8 1
16100RS
100 70 50 32 14.4 8.5 32 46 - 7 1.3 3
16125RS
125 80 63 40 16.4 9.5 29 52 29 8 2.5 1
16160RS
160 130 63 40 16.4 9.5 29 88 - 10 4.8 5
Inch
RSXF 16080R
80 55 50 25.4 9.5 6.0 25 20 13 6 0.8 1
16100R
100 70 63 31.75 12.7 8.0 32.5 46 28 7 1.7 2
16125R
125 80 63 38.1 15.9 10.0 35.5 55 30 8 2.6 1
16160R
160 100 63
50.8
19.0 11.0 38 72 - 10 4.3 4
Parts
Wrench Screw
Anti-seizure Cream
N m
TRDR20IP
BFTX0511IP
5.0 SUMI-P
N m
Recommended Tightening Torque N m
S0.025
IC 0.025
IC 0.025
RDET 16
16
6.5
6.5
1606M0EN-G
1606M0EN-H
SIC
K
ACP200
ACM100
ACM200
ACM300
ACK300
Grade
Application
High Speed/Light
General Purpose
Roughing
Coated Carbide
Cat. No.
G Type H Type
Cross Section of Cutting Edge
Dimensions (mm)
Inscribed
Circle
Thickness
P Steel M Stainless Steel K Cast Iron SExotic Alloy
mark: Standard stocked item (expanded item)
Notes for inserts set-up
H108
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
180 to 280HB
180 to 280HB
200HB
200 to 330HB
200HB
230 to 270HB
330HB
250HB
250 to 350HB
(Rm400)
(Rm1050)
100
100
150
80
150
80
60
80
20
60
40
200
180
200
180
200
180
160
160
40
100
60
160
140
180
120
180
120
100
120
30
80
50
0.20
0.20
0.15
0.15
0.15
0.15
0.15
0.10
0.10
0.10
0.10
0.60
0.40
0.35
0.35
0.35
0.35
0.35
0.40
0.30
0.30
0.30
0.40
0.30
0.25
0.25
0.25
0.25
0.25
0.30
0.20
0.20
0.20
ACP200
ACP200
ACM300
ACM300
ACM300
ACM200
ACM200
ACK300
ACM100
ACM200
M
P
Cast Iron
Alloy Steel
Carbon Steel
S
K
ISO
c
z
Work
Material
Hardness
Cutting Speed m/min
Min.
Optimum
Max.
Feed Rate
mm/t
Min.
Optimum
Max.
Insert
Grade
Cr
Cr-Ni
Stainless Steel
Ferritic
Martensitic
Austenitic
2 Phase Structures
(Austenitic Ferritic)
Deposition Hardened Structures
Ni-Based Material
Pure Titanium (99.5%)
+ Alloy
Heat-Resistant Alloy
Titanium
Recommended Cutting Conditions
Inserts
RSX
F 16 063 R S
1
Cutter Series
2
Extra-Fine Pitch
3
Insert Size
4
Cutter Diameter
5
Direction
6
Metric Bore
Identification Details
Dimensions (mm)
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-WaveRadius Mill
RSX(F) 20000R(S) Type
H
Fig 1
DCX
DCSFMS
DCB
KWW
KDP
D1
D2
LF
Fig 2
D1
DCX
DCSFMS
DCB
KWW
KDP
D2
ø18
LF
Fig 3
D1
DCX
DCSFMS
DCB
KWW
KDP
LF
Fig 4
D1
DCX
DCSFMS
DCB
KWW
KDP
LF
Fig 5
ø66.7
4-ø14
D1
DCX
DCSFMS
DCB
KWW
KDP
LF
CBDP
CBDP
CBDP
CBDP
CBDP
Milling of Steel, Stainless Steel, Cast Iron and Exotic Alloys
S0.025
IC 0.025
IC 0.025
Grade
Coated Carbide
Application
High Speed/Light
General Purpose
Roughing
Cat. No.
RDET 20
20
6.5
6.5
2006M0EN-G
2006M0EN-H
SIC
G Type H Type
Cross Section of Cutting Edge
ACP200
ACM100
ACM200
ACM300
K
ACK300
Inscribed
Circle
Thickness
Dimensions (mm)
Body RSX20000R/RS
Cat. No. Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
RSX 20080RS
80 55 50 27 12.4 7 22 20 14 4 0.9 1
20100RS
100 70 50 32 14.4 8 32 46 - 5 1.8 3
20125RS
125 80 63 40 16.4 9 29 52 29 6 2.6 1
20160RS
160 130 63 40 16.4 9 29 90 - 7 4.7 5
Inch
RSX 20080R
80 55 50 25.4 9.5 6 25 20 14 4 0.9 1
20100R
100 70 63 31.75 12.7 8 32 46 27 5 1.8 2
20125R
125 80 63
38.1
15.9 10 35.5 55 30 6 2.6 1
20160R
160 100 63
50.8
19.1 11 38 72 - 7 4.2 4
Body RSXF20000R/RS
Extra-Fine Pitch
Metric
RSXF 20080RS
80 55 50 27 12.4 7 22 20 14 5 0.9 1
20100RS
100 70 50 32 14.4 8 32 46 - 6 1.8 3
20125RS
125 80 63 40 16.4 9 29 52 29 7 2.6 1
20160RS
160 130 63 40 16.4 9 29 90 - 9 4.6 5
Inch
RSXF 20080R
80 55 50 25.4 9.5 6 25 20 14 5 0.9 1
20100R
100 70 63 31.75 12.7 8 32 46 27 6 1.8 2
20125R
125 80 63 38.1 15.9 10 35.5 55 30 7 2.6 1
20160R
160 100 63
50.8
19.1 11 38 72 - 9 4.1 4
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
Parts
Wrench Screw
Anti-seizure Cream
N m
TRDR25IP
BFTX0615IP
5.0 SUMI-P
N m
Recommended Tightening Torque N m
Notes for inserts set-up
H108
P
Steel
M
Stainless Steel
K
Cast Iron
S
Exotic Alloy
180 to 280HB
180 to 280HB
200HB
200 to 330HB
200HB
230 to 270HB
330HB
250HB
250 to 350HB
(Rm400)
(Rm1050)
100
100
150
80
150
80
60
80
20
60
40
200
180
200
180
200
180
160
160
40
100
60
160
140
180
120
180
120
100
120
30
80
50
0.20
0.20
0.15
0.15
0.15
0.15
0.15
0.10
0.10
0.10
0.10
0.60
0.40
0.35
0.35
0.35
0.35
0.35
0.40
0.30
0.30
0.30
0.40
0.30
0.25
0.25
0.25
0.25
0.25
0.30
0.20
0.20
0.20
ACP200
ACP200
ACM300
ACM300
ACM300
ACM200
ACM200
ACK300
ACM100
ACM200
M
P
Cast Iron
Alloy Steel
Carbon Steel
S
K
ISO
Work Material
Hardness
Insert
Grade
z
Feed Rate
mm/t
Min.
Optimum
Max.
Cr
Cr-Ni
Ferritic
Martensitic
Austenitic
2 Phase Structures
(Austenitic Ferritic)
Deposition Hardened Structures
Stainless Steel
Heat-Resistant Alloy
Ni-Based Material
Pure Titanium (99.5%)
+ Alloy
Titanium
c
Cutting Speed m/min
Min.
Optimum
Max.
Recommended Cutting Conditions
Inserts
RSX
F 20 080 R S
1
Cutter Series
2
Extra-Fine Pitch
3
Insert Size
4
Cutter Diameter
5
Direction
6
Metric Bore
Identification Details
5°
10°
Axial
Radial
Rake
Angle
10mm
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
H112
Dimensions (mm)
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H
DN
DMM h7
LH
LF
DCX
LS
Milling of Steel, Stainless Steel, Cast Iron and Exotic Alloys
P
Steel
M
Stainless Steel
K
Cast Iron
S
Exotic Alloy
Parts
Applicable Cutter
Wrench Screw
Anti-seizure Cream
RSX08000ES
TRDR08IP
BFTX02506IP
1.5
SUMI-P
RSX(F)10000ES
TRDR15IP
BFTX03584IP
3.0
RSX(F)12000ES
BFTX0409IP
3.0
N m
Recommended Tightening Torque N m
Notes for inserts set-up
H108
N m
Body RSX08000ES Applicable Insert IC=8mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DCX
DMM
DN LH LS LF
RSX 08020ES
20
20 16.9 30 70 100 2 0.3
08025ES
25
25 21.9 40 80 120 3 0.4
Body RSXF08000ES
Extra-Fine Pitch
Applicable Insert IC=8mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DCX
DMM
DN LH LS LF
RSXF 08020ES
20
20 16.9 30 70 100 3 0.3
08025ES
25
25 21.9 40 80 120 4 0.4
Body RSX10000ES Applicable Insert IC=10mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DCX
DMM
DN LH LS LF
RSX 10025ES
25
25 20.3 50 80 130 2 0.4
10032ES
32
32 27.1 50 80 130 3 0.7
Body RSXF10000ES
Extra-Fine Pitch
Applicable Insert IC=10mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DCX
DMM
DN LH LS LF
RSXF 10025ES
25
25 20.3 50 80 130 3 0.4
10032ES
32
32 27.1 50 80 130 4 0.7
Body RSX12000ES Applicable Insert IC=12mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DCX
DMM
DN LH LS LF
RSX 12032ES
32
32 25.6 50 80 130 2 0.7
Body RSXF12000ES
Extra-Fine Pitch
Applicable Insert IC=12mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Head
Shank
Total Length
No. of
Teeth
Weight
(kg)
DCX
DMM
DN LH LS LF
RSXF 12032ES
32
32 25.6 50 80 130 3 0.7
Inserts are not included.
mark: Standard stocked item (expanded item)
SEC-WaveRadius Mill
RSX(F) 08000ES / 10000ES / 12000ES Type
180 to 280HB
180 to 280HB
200HB
200 to 330HB
200HB
230 to 270HB
330HB
250HB
250 to 350HB
(Rm400)
(Rm1050)
100
100
150
80
150
80
60
80
20
60
40
200
180
200
180
200
180
160
160
40
100
60
160
140
180
120
180
120
100
120
30
80
50
0.20
0.20
0.15
0.15
0.15
0.15
0.15
0.10
0.10
0.10
0.10
0.60
0.40
0.35
0.35
0.35
0.35
0.35
0.40
0.30
0.30
0.30
0.40
0.30
0.25
0.25
0.25
0.25
0.25
0.30
0.20
0.20
0.20
ACP200
ACP200
ACM300
ACM300
ACM300
ACM200
ACM200
ACK300
ACM100
ACM200
M
P
Cast Iron
Alloy Steel
Carbon Steel
S
K
ISO
Work Material
Hardness
Insert
Grade
z
Feed Rate
mm/t
Min.
Optimum
Max.
Cr
Cr-Ni
Ferritic
Martensitic
Austenitic
2 Phase Structures
(Austenitic Ferritic)
Deposition Hardened Structures
Stainless Steel
Heat-Resistant Alloy
Ni-Based Material
Pure Titanium (99.5%)
+ Alloy
Titanium
c
Cutting Speed m/min
Min.
Optimum
Max.
Recommended Cutting Conditions
Inserts
S0.025
IC 0.025
IC 0.025
Applicable Cutter
RDET
RDET
RDET
8
8
10
10
12
12
3.18
3.18
3.97
3.97
4.76
4.76
RSX(F)08000ES
RSX(F)10000ES
RSX(F)12000ES
0803M0EN-G
0803M0EN-H
10T3M0EN-G
10T3M0EN-H
1204M0EN-G
1204M0EN-H
SIC
G Type H Type
Cross Section of Cutting Edge
ACP200
ACM100
ACM200
ACM300
K
ACK300
Grade
Coated Carbide
Application
High Speed/Light
General Purpose
Roughing
Cat. No.
Inscribed
Circle
Thickness
Dimensions (mm)
RSX
F 10 025 ES
1
Cutter Series
2
Extra-Fine Pitch
3
Insert Size
4
Cutter Diameter
5
Endmill Type
Identification Details
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Axial
Radial
5
°
10°
Rake Angle
5
mm
(10000ES)
4
mm
(08000ES)
6
mm
(12000ES)
H113
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
H114
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
General Features
The WRCX Type SEC WaveRadius Mill is a versatile, high
efficiency cutter that is suited to carving dies, slant milling,
helical milling and a variety of other applications.
A full lineup of inserts allows it to handle a wide variety of
work materials from steel to non-ferrous metals.
Usage Precautions
Helical Milling Taper Cutting
Characteristics
Durable body with special surface treatment offers significantly
improved tool life and reliability.
Superb vibration resistance with anti-vibration edge design.
All sizes come with coolant holes preventing chip build-up and jamming.
Sturdy screw clamp with torx plus insert attachment ensures
stable machining.
Wide Insert Lineup
In addition to conventional WRC type inserts, the new lineup
includes non-ferrous metal inserts and surfing inserts.
Non-Ferrous Metal Insert
QPET PPFR-S
Good surface roughness with arc-shaped wiper
Sharp corners
Four-cornered insert
Surfing Insert QPMT PPER-R
Cutting edges feature unique rippled design
Four-cornered insert
*Use in combinations that
alternate cutting edge A
and cutting edge B.
(Only useable on cutters with an
even number of cutting edges)
øD
Standard Diameter or Above
Center uncut portion can be
removed by traverse cutting with
the same cutter
øD
Center uncut portion cannot be removed by traverse
cutting with the same cutter
Standard Diameter or Less
Standard
øD
RMPX
Use at RMPX or lower.
A
AA+B
B
B
Maximum Allowable Revolution Speed when Milling Non-Ferrous Metal
Units: min-1
Cutter Diameter
DC(mm)
Insert Cat. No.
QPET10 -S QPET12 -S QPET16 -S
25
28,000
32
25,000
40
22,000 15,000
50
20,000 14,000
63
18,000 13,000
80
16,000 12,000
100
10,000
*
Even if the speed used is within the maximum allowable revolution speeds listed
above, abnormal vibrations may occur due to machine rigidity or other factors.
Therefore it is advisable to start operation at half the maximum allowable revolution
speed and
increase the speed gradually while checking for abnormalities.
Rotate 90° at a time and attach inserts
AA
AA
BB
BB
BB
AA
Recommended Values for Helical and Taper Cutting
Insert Cat. No.
Helical (Dimensions mm)
Taper
Cutter
Diameter
DC (mm)
Work Dia. øD
Max. Ramping Angle
RMPX(max)
Min.
Standard
Max.
QP 08 20 25 32 39
13
25 35 42 49
820'
QP 10 25 32 40 48
13 10'
32 46 54 62
8
QP 12
40 57 68 79
10
50 77 88 99
730'
63 103 114 125 510'
80 137 148 159 350'
QP 16
40 49 64 79
19 30'
50 69 84 99
12
63 95 110 125 8
80 129 144 159 530'
100 169 184 199 4
QP 20 125 212 230 248 330'
160 282 300 318 230'
0°Position)
Position Rotated 90°
Shape Created
Nose Radius
Arc-Shaped Wiper
SEC-WaveRadius Mill
WRCX Type
Series
Type
Cutter Diameter
(mm)
No. of
Teeth
Shell
Type
WRCX(F) 12000R(S) ø40-ø80 4-6
WRCX(F) 16000R(S) ø63-ø100 3-6
WRCX 20000R(S) ø125-ø160 5-6
Endmill
Type
WRCX 08000E ø20-ø25 2-3
WRCX 10000E ø25-ø32 2-3
WRCX 16000E ø40-ø50 2-3
Modular
Type
WRCX 08000M ø20-ø25 2-3
WRCX 10000M ø25-ø32 2-3
WRCX 12000M ø40 4
H115
H118
H155
H
H115
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H
SEC-WaveRadius Mill
WRCX(F) 12000 Type
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Body (Extra-Fine Pitch)
Cat. No. Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt
No. of Teeth
Weight
(kg)
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WRCXF 12050RS 50 40 40 22 10.4 6.3 20 18 11 5 0.2
12063RS 63 40 40 22 10.4 6.3 20 18 11 6 0.4
Inserts are not included.
Body
Cat. No. Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt
No. of Teeth
Weight
(kg)
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WRCX 12040RS 40 36 40 16 8.4 5.6 18 13.5 9 4 0.2
12050RS 50 40 40 22 10.4 6.3 20 18 11 4 0.2
12063RS 63 40 40 22 10.4 6.3 20 18 11 5 0.4
12080RS 80 55 50 27 12.4 7.0 25 20 13.5 6 0.9
Inserts are not included.
KDP
DCB
KWW
D2
D1
LF
DCX
DCSFMS
CBDP
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Metal
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Coated Carbide
Carbide
DLC
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Usage Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
H1
DL1000
Inscribed
Circle
Corner
Radius
Thickness
Fig
IC RE S
General
Purpose
1
QPMT 120440 PPEN
12 4.0 4.76 1
120440 PPEN-H
12 4.0 4.76 1
Non-Ferrous Metal
QPET 120460 PPFR-S
12 6.0 4.76 2
Surfing
QPMT 120460 PPER-R
12 6.0 4.76 3
*1 -H: Strong edge.
IC
IC
90
Fig 1
S
RE
RE
Fig 2
Fig 3
S
IC
IC
IC
IC
RE
S
Surfing Insert
Non-Ferrous Metal
*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.
Recommended Cutting Conditions
Cutter Diameter: ø40 to ø80mm
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
100- 160 -200 0.20- 0.40 -0.60 ACP200
Alloy Steel
180 to 280HB
100- 140 -180 0.20- 0.30 -0.40 ACP200
M
Stainless Steel
80-120 -160 0.10- 0.20 -0.30 ACP300
KCast Iron 250HB 80-120 -160 0.10- 0.20 -0.40 ACK200
N
Non-Ferrous Metal
200-500-1000 0.10- 0.30 -0.40 DL1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Parts
Screw Wrench
Anti-seizure Cream
N m
BFTX0409IP
3.0 TRDR15IP SUMI-P
N m
Recommended Tightening Torque N m
6
mm
0°
3°
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
H116
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbour.
KDP
DCB
KWW
D2
D1
D1
DCX
LF
LF
DCX
DCSFMS DCSFMS
KDP
DCB
KWW
CBDP
CBDP
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Metal
Fig 1 Fig 2
8
mm
0°
3°
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
Cutter Diameter: ø40 to ø80mm
ISO
Work Material
Hardness
Cutting Speed
vc
m/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
100- 160 -200 0.20- 0.40 -0.60 ACP200
Alloy Steel 180 to 280HB
100- 140 -180 0.20- 0.30 -0.40 ACP200
M
Stainless Steel
80-120 -160 0.10- 0.20 -0.30 ACP300
K
Cast Iron
250HB 80-120 -160 0.10- 0.20 -0.40 ACK200
N
Non-Ferrous Metal
200-500-1000 0.10- 0.30 -0.40 DL1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Cutter Diameter: ø100 to ø160mm
ISO
Work Material
Hardness
Cutting Speed
vc
m/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
150-200-250 0.30- 0.40 -0.60 ACP200
Alloy Steel 180 to 280HB
100- 160 -200 0.10- 0.30 -0.50 ACP200
M
Stainless Steel
160-180 -200 0.15- 0.20 -0.30 ACP300
K
Cast Iron
250HB 100- 150 -200 0.10- 0.15 -0.20 ACK200
N
Non-Ferrous Metal
200-500-1000 0.20- 0.40 -0.60 DL1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade
Coated Carbide
Carbide
DLC
IC
IC
90
Fig 1
S
RE
IC
S
IC
90
11°15'
Fig 2
RE
RE
Fig 3
Fig 4
S
S
IC
IC
IC
IC
RE
CP Type
Surfing Insert
Non-Ferrous
Metal
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Usage Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
H1
DL1000
Inscribed
Circle
Corner
Radius
Thickness
Fig
IC RE S
General
Purpose 1
QPMT 160660 PPEN
16 6.0 6.5 1
160660 PPEN-H
16 6.0 6.5 1
Anti-
Vibration 2
QPMT 160608 PPEN
16 0.8 6.5 1
160608 PPEN-CP
16 0.8 6.5 2
Non-FerrousMetal
QPET 160680 PPFR-S
16 8.0 6.5 3
Surfing
QPMT 160680 PPER-R
16 8.0 6.5 4
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
Body (WRCX 16000RS/R)
Cat. No.
Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt
No. of Teeth
Weight
(kg) Fig
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WRCX 16063RS 63 50 40 22 10.4 6.3 20 18 11 3 0.4 1
16080RS 80 55 50 27 12.4 7.0 25 20 13.5 4 0.8 1
16100RS 100 70 50 32 14.4 8.5 32 46 5 1.2 2
Imperial
WRCX 16080R 80 55 50 25.4 9.5 6.0 25 20 13 4 0.8 1
16100R 100 70 63 31.75 12.7 8.0 32 46 17 5 1.4 1
Inserts are not included.
Body (WRCXF 16000RS/R)
Extra-Fine Pitch
Cat. No.
Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt
No. of Teeth
Weight
(kg) Fig
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
WRCXF 16063RS 63 50 40 22 10.4 6.3 20 18 11 4 0.4 1
16080RS 80 55 50 27 12.4 7.0 25 20 13.5 5 0.7 1
16100RS 100 70 50 32 14.4 8.5 32 46 6 1.2 2
Inserts are not included.
Parts
Screw Wrench
Anti-seizure Cream
N m
BFTX0511IP
5.0
TRDR20IP
SUMI-P
H
N m
Recommended Tightening Torque N m
SEC-WaveRadius Mill
WRCX(F) 16000 Type
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
H117
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
H
Dimensions (mm)
Dimensions (mm)
Body (WRCX 20000R)
Cat. No. Stock
Max. Diameter
Boss Height
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt
No. of Teeth
Weight
(kg) Fig
DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Imperial
WRCX 20125R 125 80 63 38.1 15.9 10.0 35.5 55 30 5 2.3 1
20160R 160 100 63 50.8 19.1 11.0 38 72 6 4.0 2
Inserts are not included.
KDP
DCB
KWW
D2
D1
D1
DCX
LF
LF
DCX
DCSFMS DCSFMS
KDP
DCB
KWW
CBDP
CBDP
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Metal
Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade
Coated Carbide
Cermet
DLC
IC
IC
90
Fig 1
S
RE
IC
S
IC
90
11°15'
Fig 2
RE
RE
Fig 3
IC
IC
S
CP Type
Surfing Insert
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Usage Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
H1
DL1000
Inscribed
Circle
Corner
Radius
Thickness
Fig
IC RE S
General
Purpose
1
QPMT 200670 PPEN
20 7.0 6.5 1
200670 PPEN-H
20 7.0 6.5 1
Anti-
Vibration
2
QPMT 200608 PPEN
20 0.8 6.5 1
200608 PPEN-CP
20 0.8 6.5 2
Surfing
QPMT 2006100 PPER-R
20 10.0 6.5 3
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
Recommended Cutting Conditions
Cutter Diameter: ø100 to ø160mm
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
150-200-250 0.30- 0.40 -0.60 ACP200
Alloy Steel
180 to 280HB
100- 160 -200 0.10- 0.30 -0.50 ACP200
M
Stainless Steel
160-180 -200 0.15- 0.20 -0.30 ACP300
KCast Iron 250HB 100-150 -200 0.10- 0.15 -0.20 ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
Fig 1 Fig 2
Parts
Screw Wrench
Anti-seizure Cream
N m
BFTX0615IP
7.5 TRDR25IP SUMI-P
N m
Recommended Tightening Torque N m
SEC-Wave Radius Mill
WRCX 20000 Type
10mm
0°
3°
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
H118
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade
Coated Carbide
Carbide
DLC
IC
IC
90
Fig 1
S
RE
IC
S
IC
90
11°15'
Fig 2
RE
RE
RE
Fig 3
Fig 4
S
S
IC
IC
IC
IC
CP Type
Surfing Insert
Non-Ferrous
Metal
Application
High Speed/Light
PKN
General Purpose
KN
Roughing K
Usage Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
H1
DL1000
Inscribed
Circle
Corner
Radius
Thickness
Fig Applicable Cutters
IC RE S
General
Purpose
1
QPMT 080330 PPEN
8 3.0 3.18 1 WRCX08000E
Type
080330 PPEN-H
8 3.0 3.18 1
QPMT 10T335 PPEN
10 3.5 3.97 1 WRCX10000E
Type
10T335 PPEN-H
10 3.5 3.97 1
QPMT 160660 PPEN
16 6.0 6.5 1 WRCX16000E
Type
160660 PPEN-H
16 6.0 6.5 1
Anti-
Vibration
2
QPMT 160608 PPEN
16 0.8 6.5 1 WRCX16000E
Type
160608 PPEN-CP
16 0.8 6.5 2
Non-Ferrous Metal
QPET 10T350 PPFR-S
10 5.0 3.97 3 WRCX10000E
Type
QPET 160680 PPFR-S
16 8.0 6.5 3 WRCX16000E
Type
Surfing
QPMT 160680 PPER-R
16 8.0 6.5 4 WRCX16000E
Type
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
Parts
Applicable Cutters Screw Wrench
N m
WRCX08000E Type BFTX02506IP1.5
TRDR08IP
WRCX10000E Type BFTX03584IP3.0
TRDR15IP
WRCX16000E Type BFTX0511IP5.0
TRDR20IP
Body WRCX08000E
Insert:
IC=8mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Max. D.O.C.
Head
Shank
Total Length
No. of Teeth
Weight
(kg)
DCX
DMM
DN
APMX
LH
LS
LF
WRCX 08020ES
20 20 18 4 50 80 130 2 0.2
08020EM
20 20 18 4 100 80 180 2 0.3
08020EL
20 20 18 4 130 120 250 2 0.5
WRCX 08025ES
25 25 21 4 50 80 130 3 0.4
08025EM
25 25 21 4 100 80 180 3 0.5
08025EL
25 25 21 4 130 120 250 3 0.7
Body WRCX10000E
Insert: IC=10mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Max. D.O.C.
Head
Shank
Total Length
No. of Teeth
Weight
(kg)
DCX
DMM
DN
APMX
LH
LS
LF
WRCX 10025ES
25 25 21 5 50 80 130 2 0.4
10025EM
25 25 21 5 100 80 180 2 0.5
10025EL
25 25 21 5 130 120 250 2 0.7
WRCX 10032ES
32 32 28 5 50 80 130 3 0.7
10032EM
32 32 28 5 120 80 200 3 1.0
10032EL
32 32 28 5 180 120 300 3 1.5
Body WRCX16000E
Insert: IC=16mm Type
Cat. No.
Stock
Max. Diameter
Shank
Diameter
Max. D.O.C.
Head
Shank
Total Length
No. of Teeth
Weight
(kg)
DCX
DMM
DN
APMX
LH
LS
LF
WRCX 16040ES
40 32 31.3 8 50 120 170 2 0.9
16040EM
40 32 31.3 8 50 200 250 2 1.4
WRCX 16050ES
50 32 40.8 8 50 120 170 3 1.0
16050EM
50 32 40.8 8 50 200 250 3 1.5
Inserts are not included.
DN
DCX
LF
LH
APMX
DMM h7
LS
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Metal
4
mm
5
mm
8
mm
0°
3°
(
08000E T
yp
e
)(
10000E T
yp
e
)(
16000E T
yp
e
)
Axial
Radial
Rake
Angle
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
Cutter Diameter: ø20 to ø32mm
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
80-120 -160 0.10- 0.30 -0.40 ACP200
Alloy Steel
180 to 280HB
60-100 -140 0.10- 0.20 -0.30 ACP200
M
Stainless Steel
60-100 -120 0.10- 0.15 -0.20 ACP300
K
Cast Iron
250HB 60- 80 -120 0.10- 0.20 -0.30 ACK200
N
Non-Ferrous Metal
200-500-1000 0.10- 0.20 -0.30 DL1000
Cutter Diameter: ø40 to ø50mm
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Grade
P
Carbon Stee
180 to 280HB
100- 160 -200 0.20- 0.40 -0.60 ACP200
Alloy Steel
180 to 280HB
100- 140 -180 0.20- 0.30 -0.40 ACP200
M
Stainless Steel
80-120 -160 0.10- 0.20 -0.30 ACP300
K
Cast Iron
250HB 80-120 -160 0.10- 0.20 -0.40 ACK200
N
Non-Ferrous Metal
200-500-1000 0.10- 0.30 -0.40 DL1000
H
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
N m
Recommended Tightening Torque N m
SEC-Wave Radius Mill
WRCX 08000E / 10000E / 16000E Type
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Modular Type
H155
H119
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
0.5mm
Body Endmill Type
DCX
DMM h7
DN2
LF
L2 LS
APMX
DCX
DMM h7
DN2
DN3
LF
L2 LSL3
APMX
DCX
DMM h7
DN2
DN3
LF
L2 L3 LS
APMX
Cat. No.
Stock
Max. Diameter
Shank
Diameter Diameter
Max. Depth of Cut
Length Length
Shank
Total Length
No. of Teeth
Fig
Group No.
DCX
DMM
DN2 DN3
APMX
L2 L3 LS LF
BRC 071207ES10
12 10 11.0 3.5 23 52 75 2 1
071207ES12
12 12 11.0 11.5 3.5 22 8 45 75 2 2
071208ES16
12 16 11.0 15.5 3.5 16 8 48 88 2 3
071210ES16
12 16 11.0 15.5 3.5 16 8 48 108 2 3
071212ES16
12 16 11.0 15.5 3.5 16 8 48 128 2 3
071507ES12
15 12 12.5 3.5 16 59 75 3 1
071507ES16
15 16 12.5 13.0 3.5 19 11 48 78 3 2
BRC 071508ES16
15 16 13.5 15.5 3.5 20 8 48 88 2
3
071510ES16
15 16 13.5 15.5 3.5 20 8 48 108 2
071513ES20
15 20 13.5 19.5 3.5 22 8 50 130 2
071515ES20
15 20 13.5 19.5 3.5 22 8 50 150 2
071517ES25
15 25 13.5 24.5 3.5 22 8 56 176 2
BRC 102009ES20
20 20 17.0 19.5 5.0 20 8 50 90 2
3
102011ES20
20 20 17.0 19.5 5.0 22 8 50 110 2
102012ES25
20 25 17.0 24.5 5.0 24 8 56 136 2
102015ES25
20 25 17.0 24.5 5.0 24 8 56 156 2
102017ES25
20 25 17.0 24.5 5.0 24 8 56 176 2
Inserts are not included.
Characteristics
High speed, high efficiency milling of hardened mold material.
Cost effective with full-top CBN inserts,
multiple corner usage.
Strong clamping with conical insert screw
hole design.
Body Shell Type Metric
KDP
APMX LF
DCX
KWW
DCB H7
D2
CBDP
Cat. No.
Stock
Max. Diameter
Hole Size
Bolt
Max. Depth of Cut
Height
Mounting Depth Grooving Width Grooving Depth
No. of Teeth
Group No.
DCX DCB
D2
APMX
LF
CBDP KWW
KDP
BRC 10042R
42 16 9 5 44 20 8.5 6 6
10052R
52 22 11 5 50 30 10.5 7 7
BRC 12042R
42 16 9 6 42 20 8.5 6 5
12052R
52 22 11 6 52 30 10.5 7 5
12066R
66 27 13 6 52 30 12.5 7 6
Inserts are not included.
Parts
Screw Wrench
Applicable Endmill
(Matching Group No.)
N m
BFTB 025048 1. 0 TRD07
BFTB 02505 1. 0 TRD07
BFTB 035074 3.4 TRD15
Application Examples
Coated
Carbide
BRC
(BN350)
Tool BRC12052R
Work Material SNCM435 (Machine Component) 55 to 60HRC
Grade BN350 vC=250m/min f=0.1mm/tap=0.5mm ae=50mm
Cost/Workpiece
BRC has higher efficiency at
half the machining cost!
Fig 1
Fig 2
Fig 3
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Depth of Cut
apmm
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
Insert
Grade
HSteel
40 to 45HRC
Up to 0.5 200-500-800 0.1- 0.25 -0.4 BN7000
47 to 55HRC
Up to 0.5 150-275-400 0.1- 0.2 -0.3 BN7000
58 to 62HRC
Up to 0.5 80-140 -200 0.1- 0.15 -0.2 BN350
K
Gray Cast Iron
Up to 0.5 300-900-1500 0.1- 0.25 -0.4 BN7000
*
For BRC Type Cutter/Endmill and RDHX Type Inserts, use in combination with applicable group numbers.
Dry cut (Air Blow) and Down cut are recommended.
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened
Steel
15°
IC 0.013 S0.025
Grade CBN
Application
High Speed/Light
K K
General Purpose
S S
Roughing H
Cat. No.
BN350
BN7000
BN700
Inscribed Circle
Thickness
Applicable Endmill
(Matching Group No.)
IC S
RDHX 0701M0T 7 1.99
0702M0T 7 2.38
1003M0T 10 3.18
12T3M0T 12 3.97
SUMIBORON Radius Endmills
BRC Type
0°
0°
Radial
Rake
Angle Axial
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
H
N m
Recommended
Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
mark : To be replaced by new item (Please confirm stock availability)
H120
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-WaveBall
WBMR Type
Parts
Endmill Cat. No.
¨ indicates S/M/L type
Parts Name Short Edge Type Long Edge Type
(-£L)
Tip blade Tip blade Peripheral blade
WBMR2200 L Screw BFTX0307N N m 2.0
Wrench TRX10
WBMR2250 L Screw BFTX0409N N m 3.0
Wrench TRD15
WBMR2300 L Screw BFTX0511N N m 5.0 BFTX0407N N m 3.0
Wrench TRD20 TRD15
WBMR2400 L Screw BFTX0619N N m 7.5 BFTX0409N N m 3.0
Wrench TRD25 TRD15
WBMR2500 L
WBMR2500 L -C
Screw BFTX0619N N m 7.5 BFTX0409N N m 3.0
Wrench TRD25 TRD15
Anti-seizure cream SUMI-P included in the package.
Performance
㻜
Cutting Force
Work Material: S50C
Cutting Conditions
(Shoulder Milling, Down Cut)
c=200m/min
z=0.15mm/t
Axial Cutting Depth 5mm
Radial Cutting Depth 5mm
Back Force
Feed Force
Vertical Force
Endmill Diameter ø25
WBMR
Competitor A
Cutting Force (kN)
Application Examples
WBMR2200S (ø20)
Grade ACZ350
Cutting Conditions=2200min-1
f=500mm/min
D.O.C. 0.3 to 2mm
Non-water Soluble Cutting Oil
<Evaluation>
Flank wear after continous
cutting for seven hours was
less than competitor's
product. Stable cutting was
observed.
Cold Molding Die
(SKD11)
Recommended Cutting Conditions
(A) Tip blade only
ISO
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
Low Carbon Steel
180 280HB
100- 150 -200 0.10- 0.20 -0.30 ACP200
Alloy Steel
180 280HB
70-100 -120 0.10- 0.20 -0.30 ACP200
MStainless Steel,
Die Steel 50- 80 -100 0.10- 0.15 -0.20 ACP300
KCast Iron 250HB 100-120 -150 0.20- 0.30 -0.40 ACK300
0.2 to 0.3DC
DC
0.3 to 0.5DC
General Features
A 3D profiling ballnose endmill series capable of roughing
die molds and machine parts that is available in sizes
from ø20 to ø50mm.
Tip blade and peripheral blade
ISO
Work
Material Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate
fz
(mm/t)
Min. - Optimum - Max.
Grade
P
Low Carbon Steel
180 280HB
80-120 -150 0.10- 0.20 -0.30 ACP200
Alloy Steel
180 280HB
50- 80 -100 0.10- 0.20 -0.30 ACP200
MStainless Steel,
Die Steel 40- 60 -80 0.10- 0.15 -0.20 ACP300
KCast Iron 250HB 80-10 0 -120 0.20- 0.30 -0.40 ACK300
0.1 to 0.2DC
DC
1.0 to 1.5DC
WBMR2000 Type / 2000L Type (ø20 to ø50mm)
Wave-shaped, high rake insert design that promotes a sharp cutting edge and low cutting force.
Economical M-class insert with strong cutting edge.
Stopper guides prevent insert from slipping during machining.
Only one insert type required for large diameter cutters
(ø40 and ø50), easier tool management.
3-D Rough Copy Milling
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
WBMR2250S
WBMR2500SL
WBMR Anti-Rotational Mechanism
WBMR2000
ø20 to ø50mm
WBMR2000L
ø20 to ø50mm
Circumferential
movement of the
insert caused by
cutting forces is
controlled by
guide faces A ,
B and C , so
as to allow stable
cutting
Insert Shim Diagram
Insert Setting
H
N m
Recommended Tightening Torque N m
H121
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Dimensions (mm) Dimensions (mm)
Dimensions (mm)
Body
Cat. No.
Stock
Diameter
Shank
Max. Depth of Cut
Head
Shank
Length
Total Length
Fig
DC
DMM
APMX
LH LS LU LF
WBMR 2200S 20
25
20 60 80 40 140 1
2200M 20
25
20 60 140 40 200 1
2200L 20
25
20 80 170 40 250 1
WBMR 2250S 25
32
23 70 80 50 150 1
2250M 25
32
23 73 147 50 220 1
2250L 25
32
23 100 200 50 300 1
WBMR 2300S 30
32
28 80 80 60 160 1
2300M 30
32
28 85 155 60 240 1
2300L 30
32
28 120 230 60 350 1
WBMR 2400S 40
42
35 100 100 200 1
2400M 40
42
35 180 100 280 1
2400L 40
42
35 250 100 350 1
WBMR 2500S 50
42
47 100 100 200 1
2500M 50
42
47 180 100 280 1
2500L 50
42
47 250 100 350 1
WBMR 2500S-C 50
50.8
47 100 100 200 2
2500M-C 50
50.8
47 180 100 280 2
2500L-C 50
50.8
47 250 100 350 2
Inserts are not included.
Body
Cat. No.
Stock
Diameter
Shank
Max. Depth of Cut
Head
Shank
Length
Total Length
Fig
DC
DMM
APMX
LH LS LU LF
WBMR 2200SL 20
25
30 60 80 40 140 3
2200ML 20
25
30 60 140 40 200 3
2200LL 20
25
30 80 170 40 250 3
WBMR 2250SL 25
32
38 70 80 50 150 3
2250ML 25
32
38 73 147 50 220 3
2250LL 25
32
38 100 200 50 300 3
WBMR 2300SL 30
32
42 80 80 60 160 3
2300ML 30
32
42 85 155 60 240 3
2300LL 30
32
42 120 230 60 350 3
WBMR 2400SL 40
42
50 100 100 200 3
2400ML 40
42
50 180 100 280 3
2400LL 40
42
50 250 100 350 3
WBMR 2500SL 50
42
69 100 100 200 3
2500ML 50
42
69 180 100 280 3
2500LL 50
42
69 250 100 350 3
WBMR 2500SL-C
50
50.8
69 100 100 200 4
2500ML-C
50
50.8
69 180 100 280 4
2500LL-C
50
50.8
69 250 100 350 4
Inserts are not included.
20
to
47
mm
Fig 1
Fig 2
LF
LH
APMX
APMX
DMM h7
DMM h7
DC
DC
LF
LH
LU
LS
LS
Note: Fig. 2 shows
combination
shank diagram
(2500 -C).
30
to
69
mm
Note: Fig. 4 shows
combination
shank diagram
(2500 -C).
DMM h7
DC
LF
APMX
LH
APMX
LH
DC
DMM h7
LF
Fig 3
Fig 4
LU
LS
LS
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Inserts PSteel MStainless Steel KCast Iron NNon-Ferrous Metal SExotic Alloy HHardened Steel
L
W1
S
RE
Fig 5
S
L
Fig 7
L
W1
S
Fig 6 RE Fig 8
LS
W1
RE Fig 9
LS
W1
RE
Grade Coated Carbide
Application
High Speed/Light PK
General Purpose K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
Length Width
Thickness
Corner Radius
Fig
Applicable
Endmill
Remarks
LW1SRE
ZNMT 1804100-C 18.00 9.76 4.76 10 5 WBMR
2200
Main inserts are Fig. 5 & 6.
Additional insert Fig. 7 for 2200 L
2004100-S 20.00 7.50 4.37 10 6
SPMT 070308 7.94 3.18 7
ZNMT 2205125-C 22.50 12.20 5.70 12.5 5 WBMR
2250
Main inserts are Fig. 5 & 6.
Additional insert Fig. 7 for 2250 L
2305125-S 23.00 9.38 5.56 12.5 6
SPMT 09T308 9.53 3.97 7
ZNMT 2706150-C 27.00 14.64 6.75 15 5 WBMR
2300
Main inserts are Fig. 5 & 6.
Additional insert Fig. 7 for 2300 L
2806150-S 28.00 11.25 6.35 15 6
SPMT 09T308 9.53 3.97 7
ZNMT 3608200 36.00 19.5 8.65 20 8 WBMR
2400
Main inserts are Fig. 8 x 2pcs.
Additional insert Fig. 7 for 2400 L
SPMT 09T308 9.53 3.97 7
ZNMT 4310250 43.00 25.7 10.15 25 8 WBMR
2500
Main inserts use Fig. 8 x 2pcs / Fig. 9 (nicked)
x 2pcs.
Additional insert Fig. 7 for 2500 L
4310250-N 43.00 25.7 10.15 25 9
SPMT 120408 12.70 4.76 7
Parts, Recommended Cutting Conditions Listed On
H120
10°
Axial
Radial
Rake Angle
10°
Axial
Radial
Rake Angle
SEC-WaveBall (Roughing Short Edge Type)
WBMR 2000 Type
SEC-WaveBall (Roughing Long Edge Type)
WBMR 2000L Type
H
H122
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-WaveBall
WBMF Type
SEC-WaveBall for Finishing
WBMF 1000 Type
Body
Cat. No.
Stock
Diameter
Shank
Max. Depth of Cut
Head
Shank
Length
Total Length
DC
DMM
APMX
LH LS LU LF
WBMF 1100S 10 16 9 30 70 17 100
110 0M 10 16 9 35 95 17 130
110 0L 10 16 9 50 130 17 180
WBMF 1120S 12 16 10.5 40 70 19.5 110
1120M 12 16 10.5 40 110 19.5 150
1120L 12 16 10.5 60 140 19.5 200
WBMF 1160S 16 20 12 50 80 25.5 130
1160M 16 20 12 50 130 25.5 180
1160L 16 20 12 70 150 25.5 220
WBMF 1200S 20 25 15 60 80 32 140
1200M 20 25 15 60 140 32 200
1200L 20 25 15 80 170 32 250
WBMF 1250S 25 32 18.5 70 80 36 150
1250M 25 32 18.5 73 147 36 220
1250L 25 32 18.5 100 200 36 300
WBMF 1300S 30 32 22.5 80 80 43 160
1300M 30 32 22.5 85 155 43 240
1300L 30 32 22.5 120 230 43 350
Inserts are not included.
Parts
Precision Screw Wrench Applicable
Endmill
N
m
BFTG0408F 3.0 TRD15 WBMF1100
BFTG0409F 3.0 TRD15 WBMF1120
BFTG0513F 5.0 TRD20 WBMF1160
BFTG0617F 7.5 TRD25 WBMF1200
BFTG0621F 7.5 TRD25 WBMF1250
BFTG0825F 7.5 TRD25 WBMF1300
0.1
to
0.4
mm
LF
LH
APMX
DMM h6
DC
LU
LS
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
S
DC 0.02 RE 0.015
L
APMX
Grade
Coated Carbide
Application
High Speed/Light
P
General Purpose
Roughing
Cat. No.
ACZ120
Diameter
Length
Max. Depth of Cut
Thickness
Corner Radius
Applicable
Endmill
DC L
APMX
SRE
ZPGU 1551050
10 15.6 9 5.1 5.0
WBMF1100
1856060
12 18 10.5 5.6 6.0
WBMF1120
2061080
16 20.5 12 6.1 8.0
WBMF1160
2471100
20 24.5 15 7.1 10.0
WBMF1200
2876125
25 28.5 18.5 7.6 12.5
WBMF1250
3486150
30 34.4 22.5 8.6 15.0
WBMF1300
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
WBMF1000 Type (ø10 to ø30mm)
Simple but precise clamping design.
Original large screw design.
Sharp cutting edge that produces good finishing.
Excellent wear resistance with Super ZX Coat.
Performance
Application Examples
High Precision Screw
Insert Guide Faces
Insert
WBMF Assembly
WBMF1000
078 156 234
0.02
0.04
0.06
0.08
0.10
0.12
Work Material: S50C
Process: Plan Profiling
ࠉࠉࠉࠉ(45°, 75°)
Cutting Conditions
n=2,000min-1
vf=2,000mm/min
ap=0.3mm
pf=0.6mm
Dry
<Results>
WBMF out-performs competitor's
products inmost processes including
plan profiling with better
wear resistance.
Insert Life
Cutting Length (m)
Competitor's (75° Cutting)
Competitor's (45° Cutting)
WBMF (75° Cutting)
WBMF (45° Cutting)
Flank Wear Width (mm)
WBMF1000 Type
Work Material: S55C
Process: Contouring
Cutting Conditions
n=2,500min-1
vf=800mm/min
ap=0.7mm
Overhang=150mm
Wet
<Evaluation>
Much better finishing as
compared to competitor's,
polishing time required is
reduced by half.
Mold for Automotive Parts
(Injection Mold)
General Features
A 3D profiling ballnose endmill series capable of
finishing die molds and machine parts that is available
in sizes from ø10 to ø30mm.
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed
c
(m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
P
Low Carbon Steel
180 to 280HB
200-250 -300 0.10- 0.20 -0.30 ACZ120
Alloy Steel
180 to 280HB
100- 150 -200 0.10- 0.20 -0.30 ACZ120
3-D Finish Profiling
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
0°
Axial
Radial
Rake Angle
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
H123
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-T Slot Endmills
TSE Type
H
SEC-Slitting Cutter
TSM Type
Dimensions (mm) Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Body
Cat. No.
Diameter
Boss
Width
Thickness
Hole Size
Grooving Width
Key Groove
No. of Teeth
Weight
(kg)
DC
DCSFMS
CW
THUB
DCB
KWW
K1
TSM 1004 100 48 4 8 31.75
7.92 35.2
10 0.15
1005 100 48 5 8 31.75
7.92 35.2
10 0.20
1006 100 48 6 8 31.75
7.92 35.2
10 0.30
TSM 1254 125 58 4 8 31.75
7.92 35.2
12 0.35
1255 125 58 5 8 31.75
7.92 35.2
12 0.40
1256 125 58 6 8 31.75
7.92 35.2
12 0.45
1258 125 58 8 10 31.75
7.92 35.2
12 0.60
TSM 1604 160 58 4 8 38.10
9.52 42.3
16 0.50
1605 160 58 5 8 38.10
9.52 42.3
16 0.60
1606 160 58 6 8 38.10
9.52 42.3
16 0.70
1608 160 58 8 10 38.10
9.52 42.3
16 0.95
Inserts are not included.
* All the above items are made-to-order.
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
S
C0.15
C0.15
IC
0.013
IC
Grade
Carbide
Application
High Speed/Light
General Purpose
Roughing
Cat. No.
A30
Inscribed Circle
Thickness
Applicable Cutters
IC S
SNHG 121 12.7 2.2
TSM1004 / TSM1254 / TSM1604
122 12.7 2.7
TSM1005 / TSM1255 / TSM1605
123 12.7 3.2
TSM1006 / TSM1256 / TSM1606
124 12.7 4.3
TSM1258 / TSM1608
Parts
Applicable
Cutters
Wrench
Support Screw Wrench
N
m
TSM1004
TP43
BFNX0303
2.0 TRX10TSM1254
TSM1604
TSM1005
TP53
BFNX0304
2.0 TRX10TSM1255
TSM1605
TSM1006
TP64
BFNX0405
3.5 TRD20TSM1256
TSM1606
TSM1258 TP84
BFNX0407
3.5 TRD20
TSM1608
88 30
Axial
Radial
12°
2°
Rake Angle
4 to 8mm
DCB
KWW
CW
THUB
K1
DCSFMS
DC
Body
Cat. No.
Stock
Diameter Diameter
Shank
Width
Length
Shank
Total Length
No. of Teeth
DC DN
DMM
CW L2 LS LF
TSE 2125 21 10.5 25 9 20 80 109 2
2525 25 12.5 25 11 21 80 112 2
3232 32 16.5 32 14 26 80 120 2
4032 40 20.5 32 18 32 80 130 2
TSE 5032 50 26.5 32 22 38 80 140 4
Inserts are not included.
Parts
Screw Wrench Applicable Endmill
N
m
BFTX02506N 1.5 TRX08 TSE2125
BFTX0307N 2.0 TRX10 TSE2525
BFTX0407N 3.0 TRX15 TSE3232
BFN0511T 5.0 TRX20 TSE4032
TSE5032
90
9
to
22mm
DC
DN
CW L2 LS
LF
DMM h7
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
RE
11°
IC
S
Grade
Coated Carbide
Carbide
Application
High Speed/Light
General Purpose
K
Roughing
Cat. No.
AC630M
A30
G10E
Inscribed Circle
Thickness
Corner Radius
Applicable
Endmill
IC S RE
CPMT 060204N-US
6.35
2.38 0.4
TSE 2125
080308N-US
7.938
3.18 0.8
TSE 2525
09T308N-US
9.525
3.97 0.8
TSE 3232
CPMH 120408N-US
12.7
4.76 0.8
TSE 4032,5032
Slotting for Steel & Cast Iron
Recommended Cutting Conditions
ISO
Work
Material Hardness
Cutting Speed
c
(m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
P
Low Carbon Steel
180 to 280HB
100- 125 -150 0.05- 0.08 -0.10 AC630M
Alloy Steel 180 to 280HB
60- 80 -100 0.03- 0.05 -0.08 AC630M
KCast Iron 250HB 60- 80 -100 0.05- 0.08 -0.10 G10E
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
T Slot Milling
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Axial
Radial
0°
0°
Rake Angle
N m
Recommended Tightening Torque N m
N m
Recommended Tightening Torque N m
H124
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
SEC-Wave Mill
WFXC Type
H
General Features
The SEC-Wave Mill WFXC type is a chamfering tool that uses
inserts for the WFX series. This allows the WFXC type to
support many types of work materials using a variety of grades.
CAUTION Since chamfering uses the straight cutting edge portion of the insert, the range that can be chamfered
will change depending on the corner radius (RE) of the insert that is attached to the body.
Work diameter: Use in a range greater than or equal to DC1 and less than or equal to DC2.
Depth: The workpiece can be chamfered from a, which is the distance from the tip of the tool to the straight cutting edge, at the depth indicated by b.
Body Insert
Min. Work Dia.
Max. Work Dia.
Min. Depth
Max. Depth
Max. Diameter
Cat. No. RE DC1 DC2 a bDCX
WFXC08008E
SOMT080304 0.4 7.5 15.8 0.1 4.1 17.8
SOMT080308 0.8 8.0 15.8 0.2 3.9 17.5
SOMT080312 1.2 8.5 15.8 0.4 3.6 17.2
WFXC08016E
SOMT080304 0.4 15.5 23.8 0.1 4.1 25.8
SOMT080308 0.8 16.0 23.8 0.2 3.9 25.5
SOMT080312 1.2 16.5 23.8 0.3 3.6 25.2
WFXC12025E
SOMT120404 0.4 24.6 38.3 0.1 6.8 41.3
SOMT120408 0.8 25.0 38.3 0.2 6.6 41.0
SOMT120412 1.2 25.6 38.3 0.4 6.3 40.7
SOMT120416 1.6 26.1 38.3 0.5 6.1 40.4
WFXC12032E
SOMT120404 0.4 31.6 45.3 0.1 6.8 48.3
SOMT120408 0.8 32.0 45.3 0.2 6.6 48.0
SOMT120412 1.2 32.6 45.3 0.4 6.3 47.7
SOMT120416 1.6 33.1 45.3 0.5 6.1 47.4
DC1
45°
b
a
DC2
DCX
Dimensions (mm)
Work Material
Grade
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
H1
ACP100 C
ACM200 C
ACP200
P
ACP300
P
ACM300
P
DL1000
P
C
ACK200
PACK300
Coated CarbideCoated Carbide
P
Steel
K
N
Work Material
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Coated CarbideCarbide
Coated Carbide
Grade
Cast Iron
Non-Ferrous Metal
M
Stainless Steel
The letters "C" and "P" at either end of each grade indicate coating type.
CVD PVD
Blank: Non-coated
CP
Application Range
H125
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-Wave Mill
WFXC 08000E / 12000E Type
H
45
DMM
LF
LSLH
DCX
DC1
Cat. No.
Stock
Min. Work Dia.
Max. Diameter
Total Length
Head
Shank Shank
No. of Teeth
Weight
(kg)
DC1 DCX LF LH LS DMM
WFXC08008E
8 17.5 120 30 90 10 1 0.1
08016E
16 25.5 120 30 90 16 2 0.2
* DC1 and DCX are the dimensions when a corner radius 0.8 insert is attached.
Body Standard Type Applicable Insert 8mm Type
Cat. No.
Stock
Min. Work Dia.
Max. Diameter
Total Length
Head
Shank Shank
No. of Teeth
Weight
(kg)
DC1 DCX LF LH LS DMM
WFXC12025E
25 41.0 150 40 110 25 3 0.6
12032E
32 48.0 150 40 110 32 3 1.0
* DC1 and DCX are the dimensions when a corner radius 0.8 insert is attached.
Body Standard Type Applicable Insert 12mm Type
Identification Details
WFX C 08 016 E
(1)
Cutter Series
(2)
Chamfering
(3)
Insert Size
(4)
Cutter Diameter
(5)
Endmill Type
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
DLC
Cermet
Application
High Speed/Light
PKN
General Purpose
KNP
Roughing K
Cat. No.
ACP100*
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
H1
DL1000
T4500A
Corner
Radius
Fig
Applicable
Cutters
RE
Fig 2
4.76
12.7
12.7
RE
Fig 1
3.175
8.0
8.0
SOMT 080304PZER-L 0.4 1
WFXC08000E Type
080308PZER-L 0.8 1
SOMT 080304PZER-G 0.4 1
080308PZER-G 0.8 1
080312PZER-G 1.2 1
SOMT 080308PZER-H 0.8 1
080312PZER-H 1.2 1
SOET
080304PZER-G 0.4 1
080308PZER-G 0.8 1
080312PZER-G 1.2 1
SOET
080302PZFR-S 0.2 1
080304PZFR-S 0.4 1
080308PZFR-S 0.8 1
SOMT
120408PDER-L 0.8 2
WFXC12000E Type
SOMT
120404PDER-G 0.4 2
120408PDER-G 0.8 2
120412PDER-G 1.2 2
120416PDER-G 1.6 2
SOMT
120408PDER-H 0.8 2
SOET
120408PDFR-S 0.8 2
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vcm/min
Min.- Optimum -Max.
Feed Rate fzmm/t
Min.- Optimum -Max.
P
General Steel
180 to 280HB 150-200-250 0.05-0.10-0.15
Soft Steel ≤
180HB 180-265-350 0.10-0.15-0.20
Die Steel
200 to 220HB 100-150-200 0.05-0.10-0.15
M
Stainless Steel
150-200-250 0.05-0.10-0.15
K
Cast Iron
250HB 100-175 -250 0.05-0.10-0.15
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting
depth, and other factors.
Note
CAUTION
H124
45
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Axial
Radial
0°
0°
Rake Angle
Chamfering
Dimensions (mm) Dimensions (mm)
Dimensions
(mm)
* SOMT0803/SOET0803 type grades are the ACP100.
Parts
Applicable Cutter
Screw Wrench
N m
WFXC08000M BFTX0306IP1.5 TRDR08IP
WFXC12000M BFTX03512IP3.0 TRDR15IP
N m
Recommended Tightening Torque N m
Anti-seizure cream SUMI-P included in the package.
H126
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Body
Cat. No.
Stock
Diameter
Max.
Diameter Total
Length
Screw
Attachment
Diameter
No. of
Teeth
Diameter to be
Chamfered
DC
DCX
LF
CRKS DCON
SCP 308 8
20.1
50
M12
14 1
ø 8.5 to 19.7
419 19
35.6
56
M12
14 2
ø19.5 to 35.1
432 32
48.6
60
M16
20 3
ø32.5 to 48.1
Inserts are not included.
Parts
Screw Wrench
Applicable Endmill
N
m
BFTX 0407N 2.0 TRX 10 SCP 308
BFTX 0511N 5.0 TRX 20
SCP 419 SCP 432
Parts
Clamp Double Screw Wrench
Size
N
m
CCM6BR WB6-16 M6 5.0 LH030
Arbor Units: (mm)
Cat. No.
Stock
Hole Size
Shank
Screw
Total Length
Length
Shank
Applicable
Endmill
DCB
DMM
CRKS
LF L2 LS
SCA 20 14 20 M12 105 20 85
SCP308
SCP419
32 20 32 M16 130 20 110 SCP432
45 45
45°
DC
DCX
CRKS
DCON
5
18
LF 120
40 80
ø32h7
DC
DCX
45°
DCB
DMM h7
CRKS L2 LS
LF
Usage
(1) Single Side (2) Double Side
(3) Hole Chamfering
(4) Stepping
(5) Milling
Body
Cat. No.
Stock
Diameter
Max. Diameter
No. of
Teeth
Diameter to be
Chamfered
DC DCX
SMC 407 7 24.3 1 ø11.0 to ø23.8
420 20 37.3 2 ø21.2 to ø36.8
435 35 52.3 2 ø36.2 to ø51.8
Inserts are not included.
SEC-Chamfering Endmills
SCP Type
SEC-Chamfering Endmills
SMC Type
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
R0.8
AN
IC S
Grade
Coated Carbide
Carbide
Application
High Speed/Light
General Purpose
PK
Roughing
Cat. No.
ACP200
A30N
G10E
Inscribed
Circle
Thickness
Relief Angle
Applicable
Endmill
IC S AN
SDMA 322
9.525
3.18
15°
SCP 308
322T
9.525
3.18
15°
SPMA 432
12.70
4.76
11°
SCP 419
SCP 432
432T
12.70
4.76
11°
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
RE
11°
12.70 3.18
Grade
Coated Carbide
Carbide Cermet
Application
High Speed/Light
KP
General Purpose
KPKP
Roughing K
Cat. No.
ACK200
ACK300
ST20E
A30
G10E
T1500A
T250A
Corner Radius
RE
SPMN 422 0.8
423 1.2
SPG 422 0.8
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Chamfering Chamfering
Axial
Radial
0°
0°
Rake Angle
Axial
Radial
0°
0°
Rake Angle
Illustrations show SCP432.
Illustrations show SMC420.
H
N m
Recommended Tightening Torque N m
N m
Recommended Tightening Torque N m
mark : To be replaced by new item (Please confirm stock availability)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
MEMO
H127
H128
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
High Efficiency Cutter for Aluminum Alloy
HF Type
General Features
Characteristics
The HF type high efficiency cutter for aluminum alloy achieves machining without
burrs using a unique insert shape.
New HFFH types with oil holes and BBT30 (BIG-PLUSTM) integrated arbor types
are available.
Achieves high-efficiency milling with vf of over 20,000mm/min thanks to its multi-edge design (3 edges per inch).
High Feed, High-efficiency Milling with Multi-edge Design
Maximum Allowable Spindle Speed and Feed Rate
Work Aluminum Case (Frame Milling)
Tool HFF12080R-25.4 ø80 10 Flutes
Conventional ø80 6 Flutes
Work Material
Not suitable for
cast iron or steel.
Aluminum alloys
Other non-ferrous metal
Improved chip evacuation with internal coolant (HFFH type and HFFH-BBT30 type)
HFJ
Enables Easy Run-Out Correction
Reduces running costs by significantly increasing the insert regrinding amount (to 1.8mm).
Assuming the amount of regrinding
to be 0.2mm, an edge can be used
up to 10 times.
The effect of internal coolant controls chip blockages and packing in the work
material and improves tool life. (Use an arbor that supports internal coolant.)
The regrinding amount has been significantly increased compared to conventional screw-lock types.
* Given the condition of normal wear with ap of 1.4mm or less
Re
g
rindin
g
Portion
1.8mm
Max. Regrinding Amount
Reduces burrs by using a double-chamfered cutting edge.
Work Material A6061 Blanks
Cutting Conditions
vc=3,142m/min, fz=0.10mm/t
ap=0.5mm, Dry
Drastically reduces burrs by
preventing the plastic deformation
that causes burrs.
Burrs are formed.
No Burrs
0.416mm
25°
Conv. Edge
25°
Main Chamfer
Sub Chamfer
Double-Chamfered Edge
The wedge clamp with anti-scattering mechanism ensures safety and operability.
6.0
N m
W
When Clamping
Anti-scattering
Stopper
vf(mm/min)
02,500 7,5005,000 10,000
2,880mm/min
fz=0.16mm/t
HFF12080R 9,800mm/min
fz=0.08mm/t
Conventional Tool
2,880mm/min
3.4 Times Machining Efficiency
3.4 Times Machining Efficiency
3.4 Times Machining Efficiency
ø80
ø100
ø125
11,0 0 0
9,500
7, 50 0
2,763
2,983
2,944
to 0.2
to 0.2
to 0.2
to 22,000
to 22,800
to 22,500
10
12
15
Cutter Diameter
n max vcfzvf
(m/min) (mm/t) (mm/min)(mm) (min-1)
Max. No. of Teeth
(Edges)
H
*1 BIG-PLUSTM is a trademark of BIG DAISHOWA SEIKI CO., LTD.
*2 Can also be used with BT30 spindle machines.
Do not exceed the maximum allowable spindle speed (n max) specified for each cutter diameter. (*See the table on the upper right.)
When Unclamping
Anti-scattering
Stopper
Expansion
H129
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Chipbreaker Map Amount of Wiper Insert Gap
Application Examples
Chipbreaker Selection
High Efficiency Cutter for Aluminum Alloy
HF Type
H
LGGXHW
6.0mm 6.0mm 9.0mm 6.0mm
Edge treatment
R200
25°
R200
25°
R200
25°
FA15’
25°
R200
25°
Characteristics
Application
Edge Length (*)
Type
Work Material
Cutting Edge
Insert Figure
Low cutting force Standard Long Edge Strong Edge
Wiper
Reduction of Back Force
General purpose Roughing
Emphasis on Fracture Resistance
* Max. Depth of Cut
Only GX type is 9.0mm
H
L
GX
G
Emphasis on
Fracture Resistance
Reduction of Back Force
Roughing
General purpose
Standard
Strong Cutting edge Large
Low
Toughness
Double the tool life of conventional
external coolant type for 3,600 units.
Good machined surface.
Work Automotive Component
Results
Body
HFFH12100R-25.4
Insert Cat. No.
Grade
Sumitomo
NF-LDEN12T3ZDTR-H
DA1000
No. of Teeth
12 Teeth
6,000
3,600
0.05
0.2
Coolant Wet (Internal coolant)
n(min-1)
1,884
vc(m/min)
vf(mm/min)
fz(mm/t)
ap(mm)
1.7x the tool life of conventional
external coolant type for 17,000 units.
Breaks chips into even finer chips.
Work Material Aluminum Alloy
Work Engine Component
Results
Body
HFFH12125R-31.75
Insert Cat. No.
Grade
Sumitomo
NF-LDEN12T3ZDFR-G
DA1000
No. of Teeth
15 Teeth
2,945
6,750
0.06
2.0
Coolant Wet (Internal coolant)
vc(m/min)
7, 50 0
n(min-1)
vf(mm/min)
fz(mm/t)
ap(mm)
Work Material Aluminum Alloy
0.55mm
1.0mmDC
DCX
0.03-0.05mm
L G
GX
H
W
Preset Wiper Gap
Expansion
Insert Mounting Direction
Loosen the screw by one turn
before removing the insert.
Take note that if the insert is
forcibly removed in a wrong direction,
the tool may be
damaged.
Clamp
HFW
Clamp Bolt
WB6-13T
Adjustment
screw
HFJ
Insert
NF-LDEN
Structure of HF Type
The axial set screw and balance adjustment screw hole have been embedded
with a special material. A screwdriver or Allen key cannot be inserted into the hole.
H130
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
DC
DCX
DCSFMS
LF
DCB
KWW
KDP
CBDP
CBDP
D1
D2
LF
DCSFMS
DCB
KWW
DC
DCX
D1
LF
DCSFMS
DCB
KWW
DC
DCX
D1
KDP
KDP
CBDP
Fig 1 Fig 2 Fig 3
Body Fine Pitch 2 Flutes / Inch
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
HFM 12080RS-22 80 82 50 40 22 10.4 6.3 20 18 11 6 1.0 1
12080RS-27 80 82 55 50 27 12.4 7 22 20 14 6 1.2 1
12100RS-32 100 102 70 50 32 14.4 8 32 54 8 1.7 2
12125RS-32 125 127 70 50 32 14.4 8 32 84 10 2.2 3
12125RS-40 125 127 90 63 40 16.4 9 35 84 10 2.8 3
Inch
HFM 12080R-25.4 80 82 50 50 25.4 9.5 6 30 35 6 1.0 2
12100R-25.4 100 102 50 50 25.4 9.5 6 30 54 8 1.5 2
12100R-31.75 100 102 70 50 31.75 12.7 8 32 54 8 1.7 2
12125R-25.4 125 127 50 50 25.4 9.5 6 30 84 10 2.0 3
12125R-31.75 125 127 70 50 31.75 12.7 8 32 84 10 2.2 3
12125R-38.1 125 127 80 63 38.1 15.9 10 36 84 10 2.5 3
Inserts are not included.
90
3
mm
4
10
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Identification Details
HF M 12 080 R S -22
(1)
Cutter Series
(2)
M: Fine Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
(7)
Oil Hole
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing NUnits mm
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L 6.0 Straight
General purpose
4
12T3ZDFR-G 6.0 Arc
General purpose
4
12T3ZDTR-H 6.0 Arc Strong edge 4
12T3ZDFR-GX 9.0 Arc Long Edge 5
12T3ZDFR-W Arc Wiper 6
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000- 2500 -3000 0.05- 0.13 -0.20 DA1000
Si content of over 12.6%
N
Aluminum
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
High Efficiency Cutter for Aluminum Alloy
HFM 12000RS / R Type
Fig 4 Fig 5
Fig 6
12.7
6.0 3.962
9.525
15°
12.7
9.0 3.962
9.525
15°
12.7 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Clamp Bolt
Adjustment Screw Adjusting Wrench
Wrench
Assembling Wrench
HFW WB6-13T 6.0 HFJ TTX20 RFT HFVT
Optional
Sold Separately
mark: Standard stocked item (expanded item)
Expansion
Dimensions (mm)
H131
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
90
3
mm
4
10
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Fig 1 Fig 2 Fig 3
Body Extra-Fine Pitch 3 Flutes / Inch
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
HFF 12080RS-22 80 82 50 40 22 10.4 6.3 20 18 11 10 1.0 1
12080RS-27 80 82 55 50 27 12.4 7 22 20 14 10 1.2 1
12100RS-32 100 102 70 50 32 14.4 8 32 54 12 1.7 2
12125RS-32 125 127 70 50 32 14.4 8 32 84 15 2.2 3
12125RS-40 125 127 90 63 40 16.4 9 35 84 15 2.8 3
Inch
HFF 12080R-25.4 80 82 50 50 25.4 9.5 6 30 35 10 1.0 2
12100R-25.4 100 102 50 50 25.4 9.5 6 30 54 12 1.5 2
12100R-31.75 100 102 70 50 31.75 12.7 8 32 54 12 1.7 2
12125R-25.4 125 127 50 50 25.4 9.5 6 30 84 15 2.0 3
12125R-31.75 125 127 70 50 31.75 12.7 8 32 84 15 2.2 3
12125R-38.1 125 127 80 63 38.1 15.9 10 36 84 15 2.5 3
Inserts are not included.
Identification Details
HF F 12 080 R S -22
(1)
Cutter Series
(2)
F: Extra-Fine Pitch
(3)
Insert Size
(4)
Cutter Diameter
(5)
Direction
(6)
Metric Bore
(7)
Oil Hole
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing N
Unit(mm)
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L 6.0 Straight
General purpose
4
12T3ZDFR-G 6.0 Arc
General purpose
4
12T3ZDTR-H 6.0 Arc Strong edge 4
12T3ZDFR-GX 9.0 Arc Long Edge 5
12T3ZDFR-W Arc Wiper 6
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000- 2500 -3000 0.05- 0.13 -0.20 DA1000
Si content of over 12.6%
N
Aluminum
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
High Efficiency Cutter for Aluminum Alloy
HFF 12000RS / R Type
DC
DCX
DCSFMS
LF
DCB
KWW
D1
D2
LF
DCSFMS
DCB
KWW
KDP
DC
DCX
D1
LF
DCSFMS
DCB
KWW
DC
DCX
D1
KDP
CBDP
KDP
CBDP
CBDP
Fig 4 Fig 5
Fig 6
12.7
6.0 3.962
9.525
15°
12.7
9.0 3.962
9.525
15°
12.7 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Plate Clamp Bolt
Adjustment Screw Adjusting Wrench
Wrench
Assembling Wrench
HFW WB6-13T 6.0 HF J TTX20 RFT HFVT
Optional
Sold Separately
mark: Standard stocked item (expanded item)
Expansion
Dimensions (mm)
H132
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Fig 1 Fig 2 Fig 3
Body Extra-Fine Pitch 3 Flutes / Inch
W/ Oil Hole
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
HFFH
12080RS-22
80 82 50 40 22 10.4 6.3 20 18 11 10 1.0 1
12080RS-27
80 82 55 50 27 12.4 7 22 20 14 10 1.2 1
12100RS-32
100 102 70 50 32 14.4 8 32 54 12 1.7 2
12125RS-32
125 127 70 50 32 14.4 8 32 84 15 2.2 3
12125RS-40
125 127 90 63 40 16.4 9 35 84 15 2.8 3
Inch
HFFH
12080R-25.4
80 82 50 50 25.4 9.5 6 30 35 10 1.0 2
12100R-25.4
100 102 50 50 25.4 9.5 6 30 54 12 1.5 2
12100R-31.75
100 102 70 50 31.75 12.7 8 32 54 12 1.7 2
12125R-25.4
125 127 50 50 25.4 9.5 6 30 84 15 2.0 3
12125R-31.75
125 127 70 50 31.75 12.7 8 32 84 15 2.2 3
12125R-38.1
125 127 80 63 38.1 15.9 10 36 84 15 2.5 3
Inserts are not included.
90
3
mm
4
10
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Identification Details
HF F H 12 080 R S -22
(1)
Cutter Series
(2)
F: Extra-Fine Pitch
(3)
With
Oil Holes
(4)
Insert Size
(5)
Cutter Diameter
(6)
Direction
(7)
Metric Bore
(8)
Oil Hole
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing N
Unit(mm)
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L 6.0 Straight
General purpose
4
12T3ZDFR-G 6.0 Arc
General purpose
4
12T3ZDTR-H 6.0 Arc Strong edge 4
12T3ZDFR-GX 9.0 Arc Long Edge 5
12T3ZDFR-W Arc Wiper 6
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000- 2500 -3000 0.05- 0.13 -0.20 DA1000
Si content of over 12.6%
N
Aluminum
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
High Efficiency Cutter for Aluminum Alloy
HFFH 12000RS / R Type
LF
DCSFMS
DCB
KWW
KDP
DC
DCX
D1
LF
DCSFMS
DCB
KWW
KDP
DC
DCX
D1
DC
DCX
DCSFMS
LF
DCB
KWW
KDP
D1
D2
CBDP
CBDP
CBDP
Fig 4 Fig 5
Fig 6
12.7
6.0 3.962
9.525
15°
12.7
9.0 3.962
9.525
15°
12.7 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Plate Clamp Bolt
Adjustment Screw Adjusting Wrench
Wrench
Assembling Wrench
HFW WB6-13T 6.0 HF J TTX20 RFT HFVT
Optional
Sold Separately
mark: Standard stocked item (expanded item)
Dimensions (mm)
H133
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
90
3
mm
4
10
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing N
Unit(mm)
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L 6.0 Straight
general purpose
1
12T3ZDFR-G 6.0 Arc
general purpose
1
12T3ZDTR-H 6.0 Arc Strong edge 1
12T3ZDFR-GX 9.0 Arc Long Edge 2
12T3ZDFR-W Arc Wiper 3
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000- 2500 -3000 0.05- 0.13 -0.20 DA1000
Si content of over 12.6%
N
Aluminum
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
High Efficiency Cutter for Aluminum Alloy
HFFH 12000R-BBT30 Type
Fig 1 Fig 2
Fig 3
12.7
6.0 3.962
9.525
15°
12.7
9.0 3.962
9.525
15°
12.7 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Plate Clamp Bolt
Adjustment Screw Adjusting Wrench
Wrench
Assembling Wrench
HFW WB6-13T 6.0 HF J TTX20 RFT HFVT
Optional
Sold Separately
mark: Standard stocked item (expanded item)
60
33
BBT30
DC
DCX
Body Extra-Fine Pitch 3 Flutes / Inch
W/ Oil Hole
Cat. No. Stock
Diameter
Max. Diameter
No. of
Teeth
Weight
(kg)
DC DCX
Inch
HFFH 12080R-BBT30
80 82 10 1.6
12100R-BBT30
100 102 12 2.4
12125R-BBT30
125 127 15 2.9
Inserts are not included.
Identification Details
HF F H 12 080 R-BBT30
(1)
Cutter Series
(2)
Extra-Fine Pitch
(3)
With
Oil Holes
(4)
Insert Size
(5)
Cutter Diameter
(6)
Direction
(7)
Compatible Arbor Symbol
*1 BIG-PLUSTM is a trademark of BIG DAISHOWA SEIKI CO., LTD.
*2 Can also be used with BT30 spindle machines.
Dimensions (mm)
H134
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
General Features
The high-speed RF type cutter for aluminum alloy is a light-weight, high-efficiency cutter
designed for roughing to finishing of aluminum alloys and other non-ferrous metals.
Characteristics
From Roughing to Finishing Processes Roughing : Economical carbide insert / High-precision finishing with SUMIDIA
Strong and Light Cutter Body Special Aluminum body / 40% lighter than steel cutters / Hard-anodized plated body /
Improved efficiency in higher rotational speeds, lower spindle loads and shorter tool change time
Safe Design Anti-centrifugal force design to prevent inserts from dislodging from cutter (Speeds must be within max. recommended conditions) /Non-wedge design to prevent deformation
Easy Run-out Adjustment
External setting gauge is used for easy tool presetting / High precision cutter construction, units fitted are within 10 μm even before setting
Application Examples
Work
(Work Material)
Cutter Insert
(Grade)
Cutting Conditions
vc
= Cutting Speed (m/min)
vf
= Feed Rate (mm/min)
ap
= Depth of Cut (mm)
Results
Case
(ADC12)
RF4160R
SUMIDIA Blade
(DA2200)
vc = 3,000
vf = 5,730
ap = 0.10
Surface Finish: Ra=0.2μm
Output: 30,000 units
30x tool life of carbide tool
Contact Surface of
Transmission Case
(ADC12)
RF4125R
SUMIDIA Insert
(DA1000)
vc = 3,000
vf = 7,640
ap = 1.5
Surface Finish: Ra=0.3μm
Output: 20,000 units
Contact Surface
of Cylinder Head
(AC4C)
RF4250R
Carbide Insert
(H1)
vc = 2,000
vf = 7,535
ap = 3.5
Rough Cutting
Output: 10,000 units
Surface Finish
· Application: Finish Milling
· M/C: Vertical Machining Center
· Arbor: HSK63A
· Work: Si 10 to 12% Al Alloy
· Cutter: RF4100R 6 Teeth (1 Wiper)
· Grade: SUMIDIA (DA1000)
vc4,990m/min
n 15,900min-1
vf11,400mm/min
fz 0.12mm/t
ap0.5mm Wiper ap0.03mm
Dry
Rz(Highest Peak)0.69μm Ra 0.092μm
Maximum Allowable Spindle Speed
Cat. No. n max
(min -1)
RF4080R 17,000
RF4100R 15,900
RF4125R 13,500
RF4160R 11,000
RF4200R 9,000
RF4250R 7,600
RF4315R 6,000
Work Material
Aluminum and aluminum alloy
Other non-ferrous metal
Not suited for cast
iron or steel
Insert Setup
For setting of Carbide inserts with SUMIDIA inserts/ blade
1. 1
DC
0.5
SUMIDIA Insert
Carbide Insert
Roughing and finishing in the same process
1. 0
0.03 to 0.05
Wiper Insert
SUMIDIA Insert
When using wiper edge
CAUTIONS
(For more details, refer to the instruction manual included with the product)
As it is possible to mix different types of inserts / blades, it is important
to take note of the following.
Do not mix reground and new inserts or even inserts with different
regrinding amount on the same cutter.
Carbide and SUMIDIA inserts must be arrange in an alternate manner.
Ensure proper balancing by fixing SUMIDIA inserts of blades on
opposite positions of the cutter.
High Speed Cutter for Aluminum Alloy
RF Type
Si content of over 12.6%
N
Aluminum
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
DA2200
200- 300 -400 0.05- 0.13 -0.20 H1
Recommended Cutting Conditions
Si content of 12.6% or less
Work
Material Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000-3500-5000 0.05- 0.13 -0.20 DA1000
DA2200
1000- 1750 -2500 0.05- 0.13 -0.20 H1
Structure
Cap Screw
(Main Clamp)
BX0620
Stopper
RFS
Adjustment Screw
RFJ Cartridge
RFR, RFF, RFFH
Screw
(Insert Attachment Screw)
BFTX0509N
Set Screw
(Sub-clamp)
BTD0510
Cover
RFC
Screw
FBUP2-A0-8
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
H135
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Body Inch
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width Grooving Depth Mounting Depth
No. of
Teeth
Weight
kg Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP
RF 4080R 80 82 60 50 25.40 9.5 6 30 6 0.7 1
4100R 100 102 75 50 31.75 12.7 8 38 6 1.0 1
4125R 125 127 75 63 38.10 15.9 10 38 8 1.6 1
4160R 160 162 100 63 50.80 19.1 11 38 10 2.6 1
RF 4200R 200 202 130 63 47.625 25.4 14 42 12 3.6 2
4250R 250 252 130 63 47.625 25.4 14 42 16 6.0 2
4315R 315 317 240 80 47.625 25.4 14 42 18 11.0 2
Cartridges, blades and inserts are sold separately
* Please use a collar bolt for securing the cutter to the arbor.
High-speed Finishing for Non-Ferrous Metal
Fig 1 Fig 2
DCSFMS
DCB
KWW
LF
KDP
DC
DCX
DCSFMS
DCB
KWW
LF
KDP
DC
DCX
ø32
ø18
32
ø101.6
CBDP
CBDP
60
RF4080R only
High Speed Cutter for Aluminum Alloy
RF 4000 Type
90
3mm
87
10
mm
Axial
Radial
4°
10°
Rake Angle
Carbide Inserts
SUMIDIA Inserts
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Parts
Cover Stopper Cap
Screw
Set
Screw Screw
Adjustment
Screw
Screw Wrenches Wrench
Main Clamp
Sub-clamp
Cover Attachment Insert Attachment
TH050
TH025
RFT
RFC RFS BX
0620 10.0 BTD
0510 3.0 FBUP2
-A0-8 RFJ
BFTX
0509N
6.0
TH050
TH025
RFT
TTX20
Blades / Dummy Blades
Description
Cat. No.
SUMIDIA
DA2200
SUMIDIA Blade
RFB
SUMIDIA Wiper Blade
RFBW
Dummy Blade RFD
Steel
* Protect the body as well as maintain
balance by using dummy blades for
unused teeth.
RFB RFBW RFD
Internal Coolant Attachments
Use an internal coolant holder or a standard clamp bolt with coolant hole when using internal coolant.
Typical examples are given in the table below. For standards, contact each manufacturer directly.
External Setting Parts
Cartridge design allows inserts to be mounted away
from the machine with high precision.
Body Cat. No.
Internal Coolant Holder
Standard Clamp Bolt with Coolant Hole (Ex.)
MST Corporation
Big Daishowa Seiki Co. Ltd.
RF 4080R MBC-M12 TMBA-M12
RF 4100R MBC-M16 TMBA-M16
RF 4125R MBC-M20 TMBA-M20
RF 4160R MBC-M24 TMBA-M24
RF 4200R RF-CLT
RF 4250R RF-CLT
RF 4315R RF-CLT
mark : To be replaced by new item (Please confirm stock availability)
Clamp Jig
RF-JIG Sold separately Standard stocked item
Setting Gauge
RF-SET Sold separately Standard stocked item
Internal Coolant Holder
RF-CLT Standard stocked item
Standard Clamp Bolt with Coolant Hole
Ex. MBC-M12 to M24 Sold Separately
Direction of Coolant Supply
N N N N N
N N N N
N N N N
H1
DL1000
DA1000
DA2200
SC10
Fig Fig
SDET 1204ZDFR
3 RFR 8
NF-SNEW 1204ADFR
4 RFF 9
120404ADFR-H
5 9
1204ADFR-W
6 RFF 9
SNEW 1204ADFR-WS
7 RFF 9
Fig 8
(RFR) (RFF)
Fig 9
Inserts / Cartridges P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Carbide
SUMIDIA
SUMI
CRYSTAL
DLC-Coat
Application
High Speed/Light
Cat. No.
General Purpose
Roughing
Refer to page M50 for
details of SUMICRYSTAL.
* When using large depth of cut (ap = 3mm or longer)
with RF4080R, use RFFH unit.
(RFF is possible for normal cutting.)
Cartridge
Cartridge
Cat. No.
Stock
RFF(Others)
RFFH(RF4080R)
*
Wiper inserts are indicated by a -W or -WS suffix. -H indicates deep cutting (ap) insert
12.7
12.7
4.76
15°
Fig 3
12.7
4.78
4.8
12.7
15°
Fig 4
12.7
12.7
9.5
4.78
15°
Fig 5
11.7 0
12.75
2.3
4.78
15°
Fig 6
11.7 0
12.75 4.76
20°
Fig 7
Fig 3 Fig 4 Fig 5 Fig 6 Fig 7
Wiper Insert Wiper Insert
12.7
4.78
4.8
12.7
15°
12.7
12.7
9.5
4.78
15°
11.7
12.75
2.3
4.78
15°
11.7
12.75
4.76
20°
12.7
12.7
4.76
15°
N m
Recommended Tightening Torque N m
N m N m N m
RFT
H
Dimensions (mm)
H136
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
General Features
The small diameter milling cutter SRF type for aluminum
alloy is most suited to high-efficiency machining of
aluminum alloys on small machines.
Characteristics
Best Suited For Small Machines
Especially reliable on BT30 class small machines.
From Roughing To Finishing Processes Utilising SUMIDIA DA1000
Insert with a side edge of 5mm.
Economical NF-type Inserts
NF-type SUMIDIA DA1000 inserts lower tooling costs.
High Speed Cutting With SUMIDIA
Maximum spindle speeds of up to n = 20,000min-1
(Actual spindle speeds must be set within the rotational limits of your machine and arbor. )
Simple design for insert run-out
Simple insert mounting design for easy yet precise tool adjustments.
Application Examples
Work
(Work Material)
Cutter Insert
(Grade)
Cutting Conditions
n = Spindle Speed (min
-1
)
v
f
= Feed Rate (mm/min)
a
p
= Depth of Cut (mm)
Results
Cam Case
(ADC12)
SRF50R
NF-SNEW09T3ADTR
(DA1000)
n =6,000
vf =2,400
ap=0.5
12,000 pcs produced with no
problems.
Computer Case
(ADC12)
SRF50R
NF-SNEW09T3ADTR
(DA1000)
n =15,000
vf =7,500
ap=0.2
Improved efficiency of
endmill operation by 2.5
times.
Differential Case
(ADC12)
SRF63R
NF-SNEW09T3ADTR
(DA1000)
n =8,000
vf =4,000
ap=0.5
No obstructions on tool
magazine when mounting
ø63mm cutter on small
machines.
Small Diameter Cutter for Aluminum Alloy
SRF Type
Si content of over 12.6%
N
Aluminum
Alloy
400- 600 -800 0.05- 0.13 -0.20 DA1000
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2,000- 3,000 -4,000 0.05- 0.13 -0.20 DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
H
H137
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Body Inch
Cat. No.
Stock
Diameter Boss
No. of
Teeth
Fig Weight
(kg)
DC
DCSFMS
SRF 30R-ST 30 3 1 0.34
40R-ST 40 4 1 0.50
SRF 30R-BT30 30 3 2 0.57
40R-BT30 40 4 2 0.72
SRF 30R 30 50.0 3 3 0.27
40R 40 50.0 4 3 0.35
50R 50 46.5 5 4 0.59
63R 63 45.0 6 4 0.67
Inserts are not included.
High-speed Finishing for Non-Ferrous Metal
Standard inserts and wiper inserts can be used on the same cutter body.
Inserts with nose radius can reduce the clattering.
These cannot be used with wiper inserts.
Inserts can be reground 3 times (up to minimum
IC diameter 9.225mm).
Do not mix new and reground inserts, or
even inserts with different regrind amount
on the same cutter.
When using reground inserts, it is advisable to
re-confirm insert height and cutting
diameter with a tool pre-setter.
Arbor for SRF30R, SRF40R
When using SRF30R and SRF40R cutters, there is a requirement to modify the arbor as
shown above.
(1. Reduce part of the arbor's adaptor shaft from ø25.4mm to ø15mm.
2. Add 4 tap holes for (M5) cap screws.) Please use a hexagonal bolt M5 × 20 mm for securing the body.
Maximum Depth Of Cut Guide (SRF50R, 5 Teeth)
The table below contains guidelines on the maximum depth of cut determined from
internal tests. ' ' marks indicate the possible application range. Actual cutting
conditions should be set based on actual machine and work characteristics.
Feed
Rate
Depth of Cut
ap(mm)
Feed Rate vf (mm/min)
2,500 4,000 5,000
Feed Rate Per Tooth fz (mm/t)
0.05 0.08 0.10
0.5
1. 0
1. 5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade SUMIDIA
Application
High Speed/Light
N N
General Purpose
N N
Roughing N N
Cat. No.
DA1000
DA2200
Fig Cutting
Edge
NF-SNEW 09T3ADTR 5Standard
09T3ADTR-U 6Wiper
09T3ADTR-R 7
Nose Radius
Fig 1 Fig 2 Fig 3 Fig 4
100
6040
ø20
DC
50
23
6
(12)
DC
DCSFMS
ø25.4
ø19
ø13
9.5
60
38 20 BT30
DC
DCSFMS
ø25.4
9.5
45
13
6
26
DC
(ø15.5)
Adjustment Screw
SRFJ
Insert Screw
BFTX0409N
90
5
mm
2° to 4°
6°
Rake Angle
Axial
Radial
Wiper Insert Parts
Insert Screw Adjustment Screw Wrenches
N m
BFTX0409N
4.0 SRFJ
Small Diameter Cutter for Aluminum Alloy
SRF Type
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
R1
12
(22)
ø15
(ø25.4)
45°
ø40 0.2
(4 Equi-spaced Holes)
4 M5 x 0.8 Depth 8
Cutting Conditions
Cutter: SRF50R
Insert: NF-SNEW 09T3ADTR (DA1000)
= 10,000min-1
Arbor: BT30 FMA25.4-45
Work: A-5052
Width: 35mm at depth of cut indicated above
TTX15W
TH015
mark: To be replaced by new item (Please confirm stock availability)
Please use hexagonal bolt (JISB1176) M12 x 30-35 mm for securing ø50 and ø63 cutter to the arbor.
R100
Fig 5 Fig 6 Fig 7
3.962
15°
Side View
(Same For All)
C0.5
9.525
6
9.525
C0.5
9.525
6
9.555 R0.5
9.525
6
9.525
N m
Recommended Tightening Torque N m
H
Dimensions (mm)
H138
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
General Features
SEC-WaveMill WAX type is a high speed and high efficiency
cutter capable of rough milling to finishing of Non-Ferrous
Metals such as Aluminum alloy.
Characteristics
For Ramping (Slant Milling)
For Helical Milling
Safety Design
Prevents dislodging of inserts caused by centrifugal forces.
Coolant Supply
Coolant holes are a standard feature for the whole series.
Excellent Adhesion Resistance
Top rake face of the insert is lapped finish.
DLC Coat inserts are available for improved adhesion resistance.
Ramping (Slant Milling)
Maximum ramping angle (RMPX) depends on cutter diameter.
Minimum milling length (L min) is the ramping distance required to reach the maximum cutting depth
(a
p
max) at the maximum ramping angle of that cutter.
Minimum milling length (L) for any depth can be calculated by the equation below:
Ramping (Slant Milling) Angles
Diameter
DC(mm)
Max. Ramping Angle RMPX
WAX3000 Type WAX4000 Type
20 28°
25 17° 26°
32 12° 1830’
40 9° 13°
50 7° 930’
63 5° 7°
80 3° 5°
100 3° 4°
125 2° 3°
L
ap
L= (mm)
ap
tan RMPX
øD
DC
Helical Milling
SEC-WaveMill (for Aluminum Alloy)
WAX Type
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum Alloy
600-900-1200 0.05- 0.15 -0.25 DL1000
Maximum Allowable Spindle Speed
Cutter Diameter
DC(mm)
WAX3000 Type WAX4000 Type
n
(min-1)
vc (m/min)
n
(min-1)
vc (m/min)
20 14,000 880
25 29,000 2,200 11,000 860
32 25,000 2,500 9,000 900
40 23,000 2,900 20,000 2,500
50 20,000 3,100 18,000 2,800
63 18,000 3,500 16,000 3,100
80 16,000 4,000 14,000 3,500
100 14,000 4,400 12,000 3,700
125 13,000 5,100 11,000 4,300
The n max speeds are set to prevent the inserts from dislodging by centrifugal forces.
Helical Milling Diameter
Diameter
DC(mm)
WAX3000 Type WAX4000 Type
Min. Diameter Max. Diameter Min. Diameter Max. Diameter
20 22 33
25 29 43 27 43
32 43 57 38 57
40 59 73 54 73
50 79 93 74 93
63 105 119 100 119
80 139 153 134 153
100 179 193 174 193
125 229 243 224 243
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
RMPX
H
H139
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Body (For RE=3.2 and below)
Cat. No.
Stock
Diameter
Shank
Total Length
Head
Shank
No. of Teeth
Weight
(kg)
DC
DMM
LF LH LS
WAX 3020E -3.2 20 20 130 60 70 1 0.25
WAX 3025E -3.2 25 25 140 60 80 2 0.42
3025EL-3.2 25 25 200 60 140 2 0.63
3032E -3.2 32 32 150 70 80 2 0.75
3032EL-3.2 32 32 220 70 150 2 1.2
WAX 3040E -3.2 40 32 160 70 90 3 1.0
3040EL-3.2 40 32 220 70 150 3 1.4
Body (For RE=4.0 and above)
Cat. No.
Stock
Diameter
Shank
Total Length
Head
Shank
No. of Teeth
Weight
(kg)
DC
DMM
LF LH LS
WAX 3020E -4.0 20 20 130 60 70 1 0.25
WAX 3025E -4.0 25 25 140 60 80 2 0.42
3025EL-4.0 25 25 200 60 140 2 0.63
3032E -4.0 32 32 150 70 80 2 0.75
3032EL-4.0 32 32 220 70 150 2 1.2
WAX 3040E -4.0 40 32 160 70 90 3 1.0
3040EL-4.0 40 32 220 70 150 3 1.4
Inserts are not included.
Body (For RE=3.2 and below)
Cat. No.
Stock
Diameter
Hole Size
Total Length
Bolt
Grooving Width Grooving Depth Mounting Depth
No. of Teeth
Weight
(kg)
DC
DCB
LF
D2
KWW
KDP
CBDP
Metric
WAX 3050-3.2 50
22
50 11
10.4
6.3 21 4 0.34
3063-3.2 63
22
50 11
10.4
6.3 21 5 0.6
Inch
WAX 3080-3.2 80
25.4
50 14
9.5
62551.0
3100-3.2 100
31.75
63 17
12.7
8 32 6 2.2
3125-3.2 125
38.1
63 21
15.9
10 35 7 3.5
Body (For RE=4.0 and above)
Cat. No.
Stock
Diameter
Hole Size
Total Length
Bolt
Grooving Width Grooving Depth Mounting Depth
No. of Teeth
Weight
(kg)
DC
DCB
LF
D2
KWW
KDP
CBDP
Metric
WAX 3050-4.0 50
22
50 11
10.4
6.3 21 4 0.34
3063-4.0 63
22
50 11
10.4
6.3 21 4 0.6
Inch
WAX 3080-4.0 80
25.4
50 14
9.5
62551.0
3100-4.0 100
31.75
63 17
12.7
8 32 6 2.2
3125-4.0 125
38.1
63 21
15.9
10 35 7 3.5
Inserts are not included.
Parts (3000 Type common)
Screw Wrench
Anti-seizure Cream
Applicable Endmill
N m
BFTX0408 3.0 TRD15 SUMI-P WAX3000 Type
WAX3000E / EL Type
90
16
to
18
mm
LF
LH
APMX
DMM h7
DC
LS
90
16
to
18
mm
LF
KWW
DCB H7
DC
D2
KDP
APMX
CBDP
SEC-WaveMill (for Aluminum Alloy)
WAX 3000E / 3000EL Type
SEC-WaveMill (for Aluminum Alloy)
WAX 3000 Type
Inserts (3000 Type common)
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
S
APMX
RE
INSL
BS
20°
D1
Grade
Carbide
DLC
Application
High Speed/Light
N
General Purpose
N
Roughing
Cat. No.
H1
DL1000
Max. Depth of Cut
Length
Wiper
Corner Radius
Thickness
Hole Size
APMX
INSL
BS RE S D1
AECT 160404PEFRA
18 16.4 1.4 0.4 5 4.4
160408PEFRA
18 16.4 1.0 0.8 5 4.4
160412PEFRA
18 16.4 0.6 1.2 5 4.4
160416PEFRA
17.5 16.4 0.5 1.6 5 4.4
160420PEFRA
17.5 16.4 0.5 2.0 5 4.4
160430PEFRA
17 16.4 0.7 3.0 5 4.4
160432PEFRA
17 16.4 0.5 3.2 5 4.4
AECT 160440PEFRA
16.5 16.4 0.5 4.0 5 4.4
160450PEFRA
16 16.4 0.4 5.0 5 4.4
r=4.0 or greater are for use with bodies that have a -4.0 cat. no. suffix.
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
See insert table for "APMX".
See insert table for "APMX".
Radial 6
19 to 25
Axial
Rake
Angle
Radial 6
19 to 25
Axial
Rake
Angle
H
N m
Recommended Tightening Torque N m
Dimensions (mm) Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
H140
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Body (For RE=3.2 and below)
Cat. No.
Stock
Diameter
Shank
Total Length
Head
Shank
No. of Teeth
Weight
(kg)
DC
DMM
LF LH LS
WAX 4025E -3.2 25 25 140 60 80 1 0.41
4025EL-3.2 25 25 200 60 140 1 0.63
4032E -3.2 32 32 150 70 80 1 0.72
4032EL-3.2 32 32 220 70 150 1 1.2
WAX 4040E -3.2 40 32 160 70 90 2 0.88
4040EL-3.2 40 32 220 70 150 2 1.2
Body (For RE=4.0 and above)
Cat. No.
Stock
Diameter
Shank
Total Length
Head
Shank
No. of Teeth
Weight
(kg)
DC
DMM
LF LH LS
WAX 4025E -4.0 25 25 140 60 80 1 0.41
4025EL-4.0 25 25 200 60 140 1 0.63
4032E -4.0 32 32 150 70 80 1 0.72
4032EL-4.0 32 32 220 70 150 1 1.2
WAX 4040E -4.0 40 32 160 70 90 2 0.88
4040EL-4.0 40 32 220 70 150 2 1.2
Inserts are not included.
Body (For RE=3.2 and below)
Cat. No.
Stock
Diameter
Hole Size
Total Length
Bolt
Grooving Width Grooving Depth Mounting Depth
No. of Teeth
Weight
(kg)
DC
DCB
LF D2
KWW
KDP
CBDP
Metric
WAX 4050-3.2 50
16
50 9
8.4
5.6 18 2 0.37
4063-3.2 63
22
50 11
10.4
6.3 21 3 0.54
Inch
WAX 4080-3.2 80
25.4
50 14
9.5
6 25 4 0.81
4100-3.2 100
31.75
63 17
12.7
8 32 5 1.7
4125-3.2 125
38.1
63 21
15.9
10 35 6 2.6
Body (For RE=4.0 and above)
Cat. No.
Stock
Diameter
Hole Size
Total Length
Bolt
Grooving Width Grooving Depth Mounting Depth
No. of Teeth
Weight
(kg)
DC
DCB
LF D2
KWW
KDP
CBDP
Metric
WAX 4050-4.0 50
16
50 9
8.4
5.6 18 2 0.37
4063-4.0 63
22
50 11
10.4
6.3 21 3 0.54
Inch
WAX 4080-4.0 80
25.4
50 14
9.5
6 25 4 0.81
4100-4.0 100
31.75
63 17
12.7
8 32 5 1.7
4125-4.0 125
38.1
63 21
15.9
10 35 6 2.6
Inserts are not included.
Parts (4000 Type common)
Screw Wrench
Anti-seizure Cream
Applicable Endmill
N m
BFTX0509N
5.0 TRD20 SUMI-P ø25 to ø32
BFTX0511N
5.0 TRD20 SUMI-P ø40 to ø125
90
22
to
24
mm
LF
LH
APMX
DMM h7
DC
LS
See insert table for "APMX".
90
22
to
24
mm
See insert table for "APMX".
LF
APMX
KWW
DCB H7
DC
D2
KDP
CBDP
Inserts (4000 Type common)
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
S
APMX
RE
INSL
BS
20°
D1
Grade
Carbide
DLC
Application
High Speed/Light
N
General Purpose
N
Roughing
Cat. No.
H1
DL1000
Max. Depth of Cut
Length
Wiper
Corner Radius
Thickness
Hole Size
APMX
INSL
BS RE S D1
AECT 220604PEFRA
24 21.8 1.5 0.4 6.35 6.0
220608PEFRA
24 21.8 1.2 0.8 6.35 6.0
220612PEFRA
24 21.8 0.8 1.2 6.35 6.0
220616PEFRA
24 21.8 0.4 1.6 6.35 6.0
220620PEFRA
24 21.8 0.5 2.0 6.35 6.0
220630PEFRA
23 21.8 0.6 3.0 6.35 6.0
220632PEFRA
23 21.8 0.4 3.2 6.35 6.0
AECT 220640PEFRA
22 21.8 1.2 4.0 6.35 6.0
220650PEFRA
22 21.8 0.4 5.0 6.35 6.0
r =4.0 or greater are for use with bodies that have a -4.0 cat. no. suffix
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
SEC-WaveMill (for Aluminum Alloy)
WAX 4000E / 4000EL Type
SEC-WaveMill (for Aluminum Alloy)
WAX 4000 Type
Axial
6
19 to 25
Rake
Angle
Radial
Axial
6
19 to 25
Rake
Angle
Radial
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
H141
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Body
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width Grooving Depth Mounting Depth
No. of Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP
FMU 4040ER 37 40 63 2 1.0 1
4050ER 47 50 63 3 1.2 1
4063ER 60 63 60 63 25.4 9.5 6 25 4 1.0 2
FMU 4080R 80 82.8 60 63 25.4 9.5 6 25 6 1.7 2
4100R 100 102.8 75 63 31.75 12.7 8 38 8 2.5 3
4125R 125 127.8 75 63 38.1 15.9 10 38 10 3.9 3
4160R 160 162.8 100 63 50.8 19.1 11 38 12 6.3 3
4200R 200 202.8 130 63 47.625 25.4 14 40 16 9.3 4
4250R 250 252.8 130 63 47.625 25.4 14 40 20 14.5 4
4315R 315 317.8 240 80 47.625 25.4 14 40 24 25.0 5
Inserts are not included.
Parts
Button Head Cap Screw
Stopper Screw
Stopper
Double Screw
Wrench Wrench Wrench
(For Cartridges)
(For Stopper Screws)
(For Stoppers)
BH0620 BTD0609 FMUE WB5-10 TH040 LH030 LH025
* Button head cap screw for FMU4040ER, 4050ER and 4063ER is BH0615.
* Anti-seizure cream SUMI-P included in the package.
Setting Gauge
FMU-SET (Sold Separately)
Parts for Cartridge
Cartridge Screw
Adjustment Screw
O-ring Wrench Wrench
(For Screw)
FMUU(E)* BFTX0509N
5.0 FMUJ P3 TTX20 TH015
* FMU4040ER, FMU4050ER and FMU4063ERS use FMUUE type cartridges.
*
FMUU and FMUUE are pre-assembled with screws and adjustment screws (with O-rings attached).
Max. D.O.C.
DC
DCX
Max. Depth-of-cut 0.5mm
Assembly
Inserts
Cartridge
Button Head
Cap Screw
Stopper Double Screw
Stopper Screw
Engraved Mark
FMUUE/FMUU
High-speed Finishing for Cast Iron
Inserts
12.70
12.70
2
45°
12.70
R300
12.70
2
45° 15°
3.18
Fig 6 Fig 7
15°
Grade CBN
Application
High Speed/Light K K
General Purpose K K
Roughing
Cat. No
BN7000
BN700
Fig
SNEW1203ADTR 6
1203ADTR-S 7
* S denotes low cutting force insert.
Axial
Radial 2
8
90
0.5
mm
Rake
Angle
*
Refer to L114 for technical information.
SUMIBORON BN Finish Mill EASY
BN Finish Mill EASY FMU
FMU-E Type
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate fz (mm/t)
Min. - Optimum - Max.
Grade
K
Gray Cast Iron
250HB 800-1400 -2000 0.10- 0.20 -0.30
BN7000(Dry)
DCSFMS
DC
DCB
KWW
LF
DCSFMS
ø101.6
DC
DCB ø18
ø26
KWW
LF
32
DCSFMS
DC
ø13
ø20
DCB
KWW
LF
KDP
DC
LF 80
DCSFMS
DC
ø177.8
ø101.6
DCB ø18 ø22
ø26 ø32
KWW
LF
32
Fig 2Fig 1 Fig 3 Fig 4 Fig 5
ø32
CBDP
CBDP
CBDP
CBDP
KDP
KDP
KDP
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Inch
H
N m
Recommended Tightening Torque N m
N m
Dimensions (mm)
H142
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
High Speed and High Efficiency Milling for Cast Iron
Inserts
Grade CBN
Application
High Speed/Light K
General Purpose K
Roughing K
Cat. No. BNS800 Fig
SNGN 090308 3
090312 3
SNEN 090308W 4
High Speed, High Efficiency Milling of Gray Cast Iron
Utilising solid SUMIBORON BNS800 for high speed cutting
of vc = 1,500m/min.
High speed roughing of up to d=3.0mm.
Wiper insert for high speed finishing.
Low Cost
Cost effective 8 cornered inserts.
Insert regrinding possible.
Simple Design for Insert Run-out
Direct insert mounting design.
Insert run-out can be easily adjusted.
Axial
Radial 6 45
5 45
75
3
mm
Rake
Angle
Parts
Clamp
Double Screw
Shim Shim Screw
RMW WB6-16T RMS BFTX0307N N m 2.0
Adjustment Screw
Wrench (For Clamp)
Wrench (For Adjustment Screw)
Wrench (For Adjustment Screw)
SRF J TTX20 TH015 TH020
CAUTION
Do not mix standard and wiper inserts on same cutter.
Do not mix new and reground inserts on same cutter.
Inserts can only be reground once (inscribed circle dimension
must be at least 9.125mm)
Shim Screw
BFTX0307N
Wrench
TTX20 (Clamp Screw)
TH015 (For Adjustment Screw)
TH020 (For Adjustment Screw)
Insert
Shim
RMS
Double Screw
WB6-16T Clamp
RMW
Adjustment Screw
SRFJ
For hardened steel machining use the SEC ACE Mill DNF Type.
Milling Cutter Body… Page H54 Insert… Page L96
High-Speed SUMIBORON Mill for Cast lron
RM Type
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminum
S
Exotic Alloy
H
Hardened Steel
Recommended Cutting Conditions
ISO
Work Material
Hardness
Cutting Speed vc (m/min)
Min. - Optimum - Max.
Feed Rate fz(mm/t)
Min. - Optimum - Max.
Grade
K
Gray Cast Iron
250HB 800- 1150 -1500 0.05- 0.13 -0.20 BNS800
(Dry)
75°
LF
KDP
Fig 1
DCSFMS
DCB
KWW
ø13
ø20
DC
BD
CBDP
75°
LF
KDP
DCSFMS
DCB
KWW
Fig 2
DC
D2
BD
CBDP
Body
Cat. No. Stock
Diameter
External Diameter
Boss Bolt Height
Hole Size
Grooving Width Grooving Depth Mounting Depth
No. of Teeth
Max.
Rotation
(min-1)
Weight
(kg) Fig
DC BD
DCSFMS
D1 LF DCB KWW KDP CBDP
RM 3080R 80 90 60 50 25.40 9.5 6 25 6 9,000 1.6 1
RM 3100R 100 110 70 46 50 31.75 12.7 8 32 8 8,000 2.1 2
3125R 125 135 80 59 63 38.10 15.9 10 38 10 7,000 3.9 2
3160R 160 170 100 80 63 50.80 19.1 11 38 12 6,000 5.9 2
Inserts are not included.
9.525
9.525
3.18
Fig 3
9.525
9.525
3.18
0.8
0.8
0.8
Fig 4 Wiper Insert
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Inch
H
N m
Recommended Tightening Torque N m
Dimensions (mm)
H143
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel (Unit: mm)
Grade
Cermet
Carbide
Application
High Speed/Light
General Purpose
P P K
Roughing
Cat. No.
T250A
A30N
G10E
Fig
Applicable
Endmill
TPKA 33TR 1
PM 50T
33R 1
PM 60T
SPKA 43TR 2
PM 50S
43R 2
PM 60S
MPKA 43TR 3
PM 50M
43R 3
PM 60M
Parts
Locator Pin Clamping
Bolt
Locator
Screw Washer Wrench
LPMTR
SR134B BTD0508 BH0304 PW30 TH025
LPMSR
LPMMR
SEC-Shell Endmill
PM Type
SEC-Multi Use Endmill
HKE Type
*
Production of this cutter body is on a made-to-order basis only.
*
Production of this cutter body is on a made-to-order basis only.
11°
11°
3°
11°
30°
R0.8 R0.8
R0.8 Fig 1 Fig 2 Fig 3
86°
ø9.525 ø12.7
M
0.013
4.76 ø12.7 4.76 M
0.013
4.76
Parts
Parts Screw
Wrench
Applicable Endmill
N m
BFTX0409N 3.0 TRX15 HKE1025,HKE2030
BFTX0511N 5.0 TRX20 HKE1040,HKE2050
SEC-Shell Endmill
WEM Type
Parts (WEM 2000E/E-C/EL/EL-C Type)
Screw Wrench Applicable Endmill
Diameter (DC)
N m
BFTX02505N
1.5 TRD08 ø18mm or less
BFTX02506N
1.5 ø20mm or more
Parts (WEM 3000E/E-C/EL/EL-C/EXLH/EXLH-C Type)
Screw Wrench
Applicable Endmill
N m
BFTX03584
3.0 TRD15 WEM3000E/EL
BFTX03588
3.0 WEM3000E-C
Parts (WEM 3000F/F-C Type)
Screw Wrench
Applicable Endmill
N m
BFTX03584
3.0 TRD15 WEM3000F
BFTX03588
3.0 WEM3000F-C
Parts (WEM 2000F Type)
Screw Wrench Applicable
Endmill
N m
BFTX02506N
1.5 TRD08 WEM2000F
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
11°
3
75°
R1.2
75°
90°
2.2
(10°)
(5°)
W1
INSL
0.075
S
Close-up View
Grade
Coated Carbide
Carbide
Application
High Speed/Light
General Purpose
P
Roughing
Cat. No.
ACP200
A30N
Width
Length
Thickness
Applicable
Endmill
W1 INSL S
EPMW 433T
12.70 9.525
4.76
HKE1025
433
12.70 9.525
4.76
HKE2030
543T
15.875 12.70
6.35
HKE2040
543
15.875 12.70
6.35
HKE2050
Inserts and Parts for Discontinued Series
Inserts 12°
15.88
15.88
M
0.025
2.0
12°
15.88
15.88
M
0.015
2.0
4.8 4.8
Fig1 Fig2
Grade Carbide
Application
High Speed/Light
General Purpose
PK K
Roughing
Cat. No.
A30N
H10E
G10E
Fig
CSP53R 1
53L 1
CSPH53R 2
53L 2
* EH20Z (Coated Carbide) grade can also be produced.
Parts
Applicable
Cutters Locator Clamp Double
Screw
Locator
Screw Wrenches
PGM5080R
to PGM5315R PGMKR PGMWR
WB8-20
FBH0512
TH030
TH040
PGM5080L
to PGM5315L PGMKL PGMWL
Clamp
Insert
Locator
Locator Screw
Double Screw
PGM5000 Type
*
Production of this cutter body is on a made-to-order basis only.
*
Production of this cutter body is on a made-to-order basis only.
H
N m
Recommended Tightening Torque N m
N m
Recommended
Tightening Torque N m
N m
Recommended
Tightening Torque N m
N m
Recommended
Tightening Torque N m
N m
Recommended
Tightening Torque N m
mark : To be replaced by new item (Please confirm stock availability)
Dimensions (mm)
H
H144
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Parts
Applicable
Cutters
Insert
Screw Wrench
Anti-seizure Cream
MS 1400
Type
N m
BFTX0513N
5.0 TRT820 SUMI-P
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Application
High Speed/Light
PKP
General Purpose
K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
CS3000
Fig
14
Fig 2
14
R2
R5
6
14
Fig 1
14
R2
R5
6
15°
15°
SDMW 1406ZDTR 1
SDEW 1406ZDTR 2
SEC-Metal Slash Mill
MS 1400 Type
Inserts and Parts for Discontinued Series
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Cermet Carbide Ceramic
Application
High Speed/Light
PK K
General Purpose
Roughing
Cat. No.
T1500A
H10E
NB90M
Fig
R2
M
0.025
15.875
15.875
Fig 3
4.76
R1.2
M0.025
15.875
15.875
Fig 4
4.76
Wiper Insert
SNEN 535W 3
SNEF 53W 4
53WT 4
* W, WT: Wiper edge
Parts
Applicable
Cutters Clamp Double
Screw Shim Adjusting
Clamp
Slide
Pin Spring
Button Head
Screw
Wrench
PF5100
to PF5250 PFC WB6-20 PFB PFW PFP PFS BH0408 TH030
SEC-Linear Mills
PF 5000 Type
*
Production of this cutter body is on a made-to-order basis only.
*
Production of this cutter body is on a made-to-order basis only.
mark : To be replaced by new item (Please confirm stock availability)
N m
Recommended Tightening Torque N m
Inserts and Parts for Discontinued Series
H
H145
Milling
Cutters
Face
Milling
High Feed
Radius
Shoulder
Milling
Multi-
Purpose
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
SEC-WaveMills
WFM 4000E / E-C Type
Parts
Screw Shim Set Screw Wrench Wrench
Applicable
Endmills
N m
BFTX0409N
3.0 TRD15
WFM4040E
BFTX0414
3.0
WFMS4R
BT0506 TRD15 LH025
WFM4050E
BFTX0414
3.0
WFMS4R
BT0506 TRD15 LH025
WFM4063E-C
BFTX0414
3.0
WFMS4R
BT0506 TRD15 LH025
WFM4063E
BFTX0414
3.0
WFMS4R
BT0506 TRD15 LH025
WFM4080E
Anti-seizure cream SUMI-P included in the package.
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Carbide
Cermet
Application
High Speed/Light
PK
General Purpose
KPKP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
A30N
G10E
T250A
XDMT 120408PDEN-G
120408PDER-S
120408PDEN-H
120408PDEN
-G: General purpose, -S: Sharp edge, -H: Strong edge
0.8
4.7612.70
12.70
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide Carbide Cermet
Application
High Speed/Light
PK
General Purpose
KPKP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
A30N
G10E
T250A
12.70
12.70
4.76
R0.8
XDMT 120408PDEN
120408PDER-S
120408PDEN-H
120408PDEN-G
-S: Sharp edge, -H: Strong edge, -G: General purpose
Parts
Applicable
Cutters Shim Screw Set
Screw
Wrench Wrench
N m
WFM(F) 4000R
WFMS4R
BFTX
0414
3.0
BT0506
TRD15 TH025
WFM(F) 4000L
WFMS4L
Engraved Mark
4R
Set Screw
Screw
Insert
Shim
SEC-WaveMills
WFM4000 / WFMF4000 Type
*
Production of this cutter body is on a made-to-order basis only.
*
Production of this cutter body is on a made-to-order basis only.
mark : To be replaced by new item (Please confirm stock availability)
N m
Recommended Tightening Torque N m
N m
Recommended Tightening Torque N m
H146
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
High Feed
R/
Profiling
Groove/
T-Slot
Chamfering
Aluminum/
Light Alloys
High-Speed
Cast Iron
Milling
Cutters
Inserts and Parts for Discontinued Series
SEC-WaveMills
WFM5000 / WFMF5000 Type
Parts
Applicable
Cutters Shims Screw Set
Screw
Wrench Wrench
N m
WFM(F) 5000R
WFMS5R
BFTX
0515N
5.0
BT0506
TRD20 TH025
WFM(F) 5000L
WFMS5L
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide Carbide Cermet
Application
High Speed/Light PK
General Purpose KPKP
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
A30N
G10E
T250A
15.875
15.875 4.76
R0.8
XDMT 150408PDEN
150408PDEN-H
150408PDEN-G
-G: General purpose, -H: Strong edge
Shim
Set Screw
Insert
Screw
Engraved Mark
5R
SEC-Shoulder Milling Cutters
CNP(F)13000 Type
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade Coated Carbide
Application
High Speed/Light PK
General Purpose K
Roughing K
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
Fig
Fig2
6.35 9.525
80
13
Fig1
6.35 9.525
80
13
CNMU 130608N-G 1
130608N-H 1
CNMQ 130608N 2
130616N 2
CNEQ 130608N 2
-G: General purpose, -H: Strong edge
Possible Side-Cutter Sizes
Grooving Width APMX(mm)
16 to 24
Cutter Diameter DC(mm)
Above ø80
*
These are made-to-order, please consult our sales representatives for more information
SIDE-CUTTER CONFIGURATIONS
Parts
Applicable
Cutters Screw Wrench
Anti-seizure Cream
CNP F 13000
N m
BFTX0412N
3.0 TTX15W SUMI-P
*
Production of this cutter body is on a made-to-order basis only.
*
Production of this cutter body is on a made-to-order basis only.
mark : To be replaced by new item (Please confirm stock availability)
H
N m
Recommended Tightening Torque N m
N m
Recommended Tightening Torque N m
