Каталог Sumitomo пластины с режущей кромкой-моноалмаз Sumicristal

M49

SUMICRYSTAL

SUMICRYSTAL .................................................................. M50

SUMICRYSTAL UP ............................................................ M51

SUMICRYSTALPD / PDX ................................................... M52

SUMICRYSTAL

M49–M52

SUMICRYSTAL

SUMIDIA

SUMIDIA Binderless

SUMICRYSTAL

M50

General Features

SUMICRYSTAL is a large grained, high-purity single crystal

diamond which our company, the first in the world, has succeeded

in producing for industrial applications.

SUMICRYSTAL is manufactured under stringent quality control to

achieve stable quality and is best suited for industrial use.

Synthesis conditions

Pressure: 5 to 6 GPa

Temperature: 1,300 to 1,600 C

Applied pressure

Die

Piston

Raw material carbon

SUMICRYSTAL

Solvent metal

High

temperature

Low

temperature

Seed crystal

Temperature

difference

(20 to 50 C)

Natural diamond SUMICRYSTAL

Micro fracture strength GPa

500

1000

1500

2000

2500

50 100

SUMICRYSTAL

Natural diamond

Temperature ( C)

Thermal conductivity of synthetic and natural diamond

Natural diamond, Ia type

Heat conductivity

W/m K

Manufacturing Method

Synthetic single crystal diamond SUMICRYSTAL is grown

from a seed crystal, using the temperature difference between

the carbon raw material and seed crystal, within a super high

pressure chamber similar to the one shown in the diagram, at

5~6GPa and 1,300~1,600 . The crystals are grown under

stringent controlled pressures and temperatures to consistently

obtain crystals of uniform shape with low impurities. Characteristics

SUMICRYSTAL has 4 advantages when compared to natural diamond.

The first is its shape. Natural diamonds are rounded and its

crystal orientation is difficult to determine with the naked eye.

SUMICRYSTAL has distinct crystal face which makes identification easier.

Second is its uniformity. Consistent quality is obtained by growing

the crystals under industrially controlled conditions.

The third advantage is that SUMICRYSTAL can be mass produced

unlike the limited supply natural diamonds.

The fourth advantage is physical properties. SUMICRYSTAL type

Ib for cutting tools, contains a small amount of nitrogen impurities

but has better mechanical and thermal properties compared to

natural diamonds.

Synthetic Single Crystal Diamond

SUMICRYSTAL

Microfracture strength of synthetic diamond

Inside of the super high pressure chamber

Diamond thermal conductivity

SUMIDIA

SUMIDIA Binderless

SUMICRYSTAL

M51

Standard Type

A cubic type with 6 faces surrounded by (100) faces.

General Features

The field of ultra-precision machining, which includes machining of

magnetic discs and polygon mirrors, are seeing rapid developments

in recent years.

SUMICRYSTAL UP has the performance and the high reliability

that makes it the optimal material for creating cutting tools for these

applications.

Characteristics

SUMICRYSTAL UP is a high quality and uniform material with stable wear resistance. Cutting edges do not chip easily.

Since the shape is uniform, the amount of allowance removed during formation of the cutting edge is small. Cutting edge

formation can be done easily.

Economy Type

The growth faces on the periphery are left as is, resulting in a

large volume. The unique characteristic of this type is that it is

economic.

Ultra High Precision Tooling Material

SUMICRYSTAL UP

Standard Items

Standard type Units: mm

Shape Cat. No. LWC

1,C2T

The arrows in the diagram

indicate the directions in which

the crystal can be ground easily.

(The crystal face directions are

all (100) excluding the corners.)

UP 282512

2.8–3.5 2.5–3.5 up to

0.8 1. 2 ±0.1

UP 282515

2.8–3.5 2.5–3.5 up to

0.8 1. 5 ±0.1

UP 303015

3.0–3.5 3.0–3.5 up to

0.3 1. 5 ±0.1

UP 301415

3.0–3.5 1.4–1.7 up to

0.3 1. 5 ±0.1

UP 333014

3.3–4.0 3.0–4.0 up to

0.9 1. 4 ±0.1

UP 333017

3.3–4.0 3.0–4.0 up to

0.9 1. 7 ±0.1

UP 353514

3.5–4.0 3.5–4.0 up to

0.4 1. 4 ±0.1

UP 353517

3.5–4.0 3.5–4.0 up to

0.4 1. 7 ±0.1

UP 351717

3.5–4.0 1.7–2.0 up to

0.4 1. 7 ±0.1

*1 Sizes other than those indicated above can be order made.

*2 The crystals may have fine inclusions or chipping which are within our specifications.

*3 Inclusions and chipping outside the minimum guaranteed dimensions are not covered in

our inspections.

Economy Items

Economy type units: mm (Minimum guaranteed dimensions)

Shape Cat. No. D T

UP 2010

2.0 1. 0

UP 2012

1. 2

UP 2510

2.5

1. 0

UP 2512

1. 2

UP 2515

1. 5

UP 3010

3.0

1. 0

UP 3012

1. 2

UP 3015

1. 5

UP 3510

3.5

1. 0

UP 3512

1. 2

UP 3515

1. 5

UP 4010

4.0

1. 0

UP 4012

1. 2

UP 4015

1. 5

UP 4020

2.0

UP 4510

4.5

1. 0

UP 4512

1. 2

UP 4515

1. 5

UP 4520

2.0

UP 5010

5.0

1. 0

UP 5012

1. 2

UP 5015

1. 5

UP 5020

2.0

*1 Sizes other than those indicated above can be order made.

*2 The crystals may have fine inclusions or chipping which are within our

specifications.

*3 Inclusions and chipping outside the minimum guaranteed dimensions

are not covered in our inspections.

SUMICRYSTAL

Cutting tools using SUMICRYSTAL UP

Wiper Inserts For RF Type High Speed Cutter For Aluminum Alloy

SUMICRYSTAL SC10 (Wiper insert)

Utilizing SUMICRYSTAL, a single crystal diamond made using our

proprietary super high-pressure technology, as the cutting edge.

SUMICRYSTAL can maintain its edge sharpness better than

polycrystalline diamond, thus greatly reducing burr formation.

SUMICRYSTAL (Single crystal diamond)

SC10 wiper insert machined surface

SUMIDIA (Polycrystalline diamond)

Wiper insert machined surface

Note: This product was jointly developed with A.L.M.T. Corp.

M36

SUMIDIA

SUMIDIA Binderless

SUMICRYSTAL

M52

SUMICRYSTAL PD and PDX are synthetic single crystal

diamonds processed into long prism shapes for use as dressers.

Compared to natural diamond blanks, SUMICRYSTAL blanks have

stable performance and long tool life, making it possible to improve

and automate dressing.

SUMICRYSTAL PD Characteristics

Revolutionary prism shape

Improves clamping strength and prevents the diamond from dropping.

Consistent cross-section prevents performance deterioration.

Crystal orientation alignment stablizes tool life.

Standard Items Units (mm)

Cat. No.

Stock

TWL

Laser cutting

PD 0220

0.2±0.05

0.2±0.05 2.0–2.5

PD 0420

0.4±0.05

0.4±0.05 2.0–2.5

PD 0630K

0.6±0.1

3.0–4.0

PD 0640K

4.0–5.0

PD 0650K

5.0–

PD 0830K

0.8±0.1

3.0–4.0

PD 0840K

4.0–5.0

L indicates the distance between the

centers of the faces on each end.

The top and bottom faces are the

(111) c le avage pl ane.

PD 0850K

5.0–

PD 1130K

1. 1 ±0.1

1. 1 ±0.1 3.0–4.0

PD 1140K

4.0–5.0

Laser cut surface

(211)

Cleavage plane (111)

(110) Plane

Cleavage plane

(111)

In this type, part of the side face is

a cleavage plane, making it easy to

determine the wear resistance direction.

PD 0630TK

0.6±0.1

0.6±0.1 3.0–4.0

PD 0640TK

4.0–5.0

PD 0830TK

0.8±0.1

0.8±0.1 3.0–4.0

PD 0840TK

4.0–5.0

PD 1130TK

1. 1 ±0.1

1. 1 ±0.1 3.0–4.0

PD 1140TK

4.0–5.0

*1 Sizes other than the sizes specified above are also available for order.

*2 The crystals may have inclusions and chips outside of the minimum guaranteed dimensions not covered in our inspections.

SUMICRYSTAL PDX Characteristics

A new product, from the conventional (PD) product, with changes to the

crystal orientation of its end face.

The crystal orientation of the end face is (211), resulting in improved tool

life compared to the previous product PD.

Since the wear resistance direction is parallel to the (111) face, it is easy

to set the blank during dresser manufacturing.

Standard Items

Cat. No.

Stock

TWL

Laser cutting

PDX 0220

0.2±0.05 0.2±0.05

2.0±0.1

PDX 0320

0.3±0.05 0.3±0.05

PDX 0420

0.4±0.05 0.4±0.05

PDX 0630

0.6±0.1 0.6±0.1

3.0±0.5

PDX 0640

4.0±0.5

PDX 0830

3.0±0.5

PDX 0840

0.8±0.1 0.8±0.1 4.0±0.5

L indicates the distance between the

centers of the faces on each end.

The top and bottom faces are the

(111) c le avage pl ane.

PDX 1130

1. 1 ±0.1 1. 1 ±0.1 3.0±0.5

PDX 1140

4.0±0.5

*1 Sizes other than the sizes specified above are also available for order.

*2 The crystals may have inclusions and chips outside of the minimum guaranteed dimensions not covered in our inspections.

PDX Crystal Orientation

(211) Laser cut surface

Wear resistant

direction

(211) Plane

(111) Cleavage plane

KK Type

In addition to the standard items listed above, PD is also available in KK

type, in which both ends are cut off.

Both ends are already cut by laser

Laser cutting Laser cutting

Specify by adding K to the end of the

standard item Cat. No.

(Example: PD KK,

PD TKK)

PD0220 and PD0420 already have

both ends cut off, so do not have a KK

type specification.

K Type

In addition to the standard items listed above, PDX is also available in K

type, in which both ends are cut off.

Both ends are already cut by laser

Laser cutting Laser cutting

Specify by adding K to the end of the

standard item Cat. No.

(Example: PDX K)

PDX0220, PDX0320, and PDX0420

already have both ends cut off, so do

not have a K type specification.

PD Crystal Orientation

55°

(211) Laser cut surface

110

Wear resistant

direction

(110) Plane

(111) Cleavage plane

55°

(211)

Laser cut surface

Cleavage plane

(111)

110

Wear resistant

direction

(110) plane

(111) Cleavage plane

PD PD-T

Material For Dressers

SUMICRYSTAL PD/PDX

SUMICRYSTAL

SUMIDIA

SUMIDIA Binderless

SUMICRYSTAL