Expanded
Expanded
Expanded
mark : Standard stocked item
mark: To be replaced with the new item featured on the same page
mark: To be replaced by new item
(Please confirm stock availability)
*
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mark: Stock or planned stock (Please confirm stock availability)
No mark: Made-to-order item
mark: We cannot produce
Stock Indications and Symbols
M1
Grade
SUMIDIA Series ................................................................................................................................................M2
SUMIDIA Binderless NPD10 ...........................................................................................................................M4
SUMIDIA DA1000 ..............................................................................................................................................M6
Inserts
SUMIDIA Break Master LD Type / GD Type ...................................................................................................M7
SUMIDIA Break Master DM Type ....................................................................................................................M8
SUMIDIA Inserts Identification .......................................................................................................................M9
SUMIDIA Indexable Inserts Stock List ........................................................................................................M10
SUMIDIA Binderless Indexable Inserts Stock List ....................................................................................M26
Holders
SEC-Wide Tool Holders SGW Type ..............................................................................................................M27
SUMIDIA Mini Boring Bars CKB Type .........................................................................................................M28
SUMIDIA Small Hole Boring Bars DABB Type ...........................................................................................M29
Cutters /
Endmills
High Efficiency Cutters For Aluminum Alloy HF Type ..............................................................................M30
High Speed Cutters For Aluminum Alloy RF Type .....................................................................................M36
Small Diameter Cutters For Aluminum Alloy SRF Type ............................................................................M38
SUMIDIA Cutters FAM Type / SAM Type......................................................................................................M40
SUMIDIA Cutters SAM-E Type ...................................................................................................................... M41
SUMIDIA Mini-Cutters DFE Type ..................................................................................................................M42
SUMIDIA Binderless Endmills NPDRS Type / NPDBS Type / NPDB Type ...............................................M43
SUMIDIA Endmills DFE Type ........................................................................................................................M46
SUMIDIA Endmills DAE Type ........................................................................................................................M46
Drills SUMIDIA Drills DAL Type ..............................................................................................................................M47
SUMIDIA Drills DDL Type ..............................................................................................................................M47
SUMICRYSTAL M50
SUMICRYSTAL UP M51
SUMICRYSTAL PD / PDX M52
SUMICRYSTAL
S
SUMIDIA
SUMIDIA / SUMIDIA Binderless
SUMICRYSTAL
M1 M52
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
SUMIDIA
M2
General Features
SUMIDIA is a polycrystalline diamond material developed by using our
proprietary technologies.
SUMIDIA is available in 4 grades (DA90, DA150, DA2200 and DA1000), each
having different characteristics depending on the size of the diamond grains
and the combination of binder materials.
In addition, a new grade (NPD10) made by nano-level diamond grains without
binder material with direct conversion sintering has been newly added to our
product line.
SUMIDIA can be used for all types of applications, from machining
aluminum alloys to brittle materials such as carbide.
Cutting Performance
Grades / Features / Applications
Grade Features Applications
Average Size of
diamond Grains
(μm)
Hardness HV
(GPa)
TRS
(GPa)
SUMIDIA
Binderless
NPD10
A 100% diamond grade made by nano-
level diamond grains with direct conversion
sintering. Has the highest wear resistance
and fracture resistance, and the best edge
sharpness.
Surface finishing of carbide
Machining brittle materials (ceramics) up to 0.05
120
to
130
≈ 3.15
SUMIDIA
DA1000
Made by sintering super fine-grained
diamond at high densities. Has excellent
wear resistance, fracture resistance, and
edge sharpness.
High silicon aluminum alloy machining
Rough machining / interrupted machining / surface
finishing of aluminum alloys
Woodworking, cutting / face machining of wood and
wooden boards
General surface finishing of non-ferrous metals
up to 0.5
110
to
120
≈ 2.60
DA2200
Made by sintering super fine-grained
diamond. Has a good balance of wear
resistance and fracture resistance, and has
excellent edge sharpness.
Rough machining / interrupted machining / surface
finishing of aluminum alloys
Woodworking, cutting / face machining of wood and
wooden boards
0.5
90
to
100
≈ 2.45
DA150
A grade made by sintering fine-grained
diamond. Diamond grains are firmly joined
together. Has an excellent balance of
machinability and wear resistance.
General surface finishing of non-ferrous metals
Surface finishing of pre-sintered ceramic parts and
stamped parts
Machining FRP, hard rubber, and carbon
Cutting/face machining of wooden and inorganic boards
5
100
to
120
≈ 1.95
DA90
A grade made by sintering rough-grained
diamond. Contains the highest amount of
diamond. Has excellent wear resistance.
High silicon aluminum alloy machining
Machining of aluminum composite materials
Rough machining of carbide, pre-sintered ceramic parts,
and stamped parts.
Machining of sintered ceramic parts, machining of stone /
rock
up to 50
100
to
120
≈ 1. 10
Polycrystalline Diamond Tools
SUMIDIA Series
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Work material: Al-25% Si alloy
Insert: SPGN120304
Holder: FP11R
Cutting conditions: vc = 500 m/min, f = 0.1 mm/rev,
ap = 0.2 mm, Dry
Work material: MMC (Al-20% SiC)
Insert: CNMX120408
Holder: PCLN2525
Cutting conditions: vc = 350 m/min, f = 0.2 mm/rev,
ap = 0.18 mm, Wet
Work material: Carbide (87HRA)
Insert: DCMW11T304RH
Holder: SDJC2020
Cutting conditions: vc = 20 m/min, f = 0.1 mm/rev,
ap = 0.1 mm, Dry
10 20 30 40
0.05
0
0.10
DA90
DA1000
DA150
Cutting distance (km)
Al-25% Si alloy continuous cut test results
Competitor B
Competitor A
Frank Wear Width
(mm)
DA90
NPD10
100 200 300 400
0.1
0.2
0.3
0
VB=0.171mm
VB=0.034mm
Cutting distance (km)
Carbide (87HRA) continuous cut test results
Frank Wear Width
(mm)
0.05
0.10
0.15
1234
DA90
DA150
0
Cutting distance (km)
MMC (Al-20% SiC) continuous cut test results
Competitor
Frank Wear Width
(mm)
SUMIDIA
Recommended Cutting Conditions
Work material
Cutting speed
vc (m/min)
Feed rate
f (mm/rev)
Depth of cut
ap (mm)
Aluminum alloy up to
3,000
up to
0.2 up to 3
Copper alloy up to
1,000
up to
0.2 up to 3
Reinforced plastic up to
1,000
up to
0.4 up to 2
Wood, inorganic board
(Cutting, etc.)
up to
4,000
up to
0.4
Carbide
10 to 30
up to
0.2
up to
0.5
Carbon
100 to
600
1 up to 2
SUMIDIA Grinding Method
Category Detail
Grinder (1) It is desirable to use a specialized high rigidity grinder.
(2) Wet grinding must be used.
Griding
Wheel
Abrasive grain Diamond
Grain size Rough grinding: 400 mesh Finish grinding: 800 to 1,500 mesh
Bond Vitrified, or metal bond specialized for polycrystalline diamond tools
Concentration 100 to 125
Dressing Dress with a stick that is approximately 400 mesh WA
Grinding
conditions
Peripheral Speed
800 to 1,000 m/min
Table Rocking 30 to 60 rev/min
Grinding fluid Water soluble grinding fluid (solution type)
Other
(1) The rake surface is generally lapped.
(2) Inspect for edge chipping using a microscope with a magnification of 30 to 50 times.
(3) Machining of non-ferrous metals require a sharp cutting edge.
(4) Surfaces that were cut by EDM should have more than 0.05mm ground off.
Note: Contact us for re-grinding NPD10.
Machinability
Work material
Non-ferrous
sintered alloy Bushing
Punches, dies, rolls
Connecting rod
Cylinder block, bearing cap
Gunmetal carbon
Carbide
Iron combined
Milling
Tu r ni n g
Roughing Finishing Example part
DA1000
DA2200
DA90
NPD10
DA90
DA150
Good
Difficult
Machinability
Work material
Sintered aluminum Cylinder liner
Cylinder head
Transmission case,
oil pan cylinder block,
aluminum wheel, HDD
Cylinder block
Die cast aluminum
(ADC12)
Low silicon
(AC2B-T6,AC4C-T6)
High silicon (T6)
Milling
Tu r ni n g
Roughing Finishing Example part
DA1000
DA2200
DA150
Good
Difficult
Application Range
Aluminum
Non-aluminum
Polycrystalline Diamond Tools
SUMIDIA Series
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
M3
M4
SUMIDIA Binderless
M
SUMIDIA
Micro-Structure Comparison
150100500
Single crystal diamond
Nano-polycrystalline
diamond
Conventional PCD
Knoop hardness Hk (GPa)
Load 4.9 N
Hardness depends on crystal orientation
No anisotropy and high hardness
Hardness
Nano-polycrystalline diamond is a type of polycrystalline diamond, produced
by directly binding nano-level diamond grains without using any binders.
This material is unique to our company, and as compared to
conventional diamond grades containing binders, it exhibits higher
strength, excellent wear resistance and fracture resistance.
SUMIDIA Binderless is the series of tools with cutting edges made
from this high performance nano-polycrystalline diamond.
General Features
Application Examples
Ballnose Endmill / Radius Endmill (Carbide Machining)
M43
Indexable Inserts (Carbide Machining)
M26
Drills (Ceramics Drilling) Cutting Tool (Ultra-precision Cutting of Carbide)
Nano-polycrystalline diamond
SEM structure
Diamond particle average grain
diameter (30–50 nm)
Diamond particle average grain
diameter (1–10 µm)
Conventional PCD
SEM structure
Binder Co
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Nano-Polycrystalline Diamond
SUMIDIA Binderless
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
General Features
By using nano-polycrystalline diamond for the cutting edge, these tools achieve
excellent wear resistance and fracture resistance compared to tools made with
previous polycrystalline diamond.
In particular, nano-polycrystalline diamond makes it possible to achieve improved
machining accuracy and long tool life for machining brittle materials such as carbide, etc.
Characteristics
Best suited for high precision machining of carbide
Achieves high precision machining of carbide with nano-polycrystalline diamond, which has excellent wear resistance.
Maintain excellent dimensional accuracy over long periods
Greatly reduces the number of times that the tool must be replaced compared to previous diamond tools, improving work efficiency and
reducing total cost.
Applicable to machining brittle materials
Makes it possible to perform turning on brittle materials (ceramics, etc.) that could previously only be machined through grinding.
Applicable Range (Carbide Machining)
Recommended Cutting Conditions (Carbide Machining)
Machining Accuracy
1. Hardness less than 88 HRA 2. Hardness 88 HRA or more
0.20
0.15
0.10
0.05
0.05
00.10 0.15 0.20
Depth of cut ap (mm)
Feed rate f (mm/rev)
0.20
0.15
0.10
0.05
0.05
00.10 0.15 0.20
Depth of cut ap (mm)
Feed rate f (mm/rev)
Work material Cutting conditions
Class Hardness (HRA) SEI Grades Cutting speed vc (m/min) Feed rate f (mm/rev) Depth of cut ap (mm/rev)
VM
VC
70
60
50
83 or more and
less than 88
G7
G6 5 to 20 to 30 0.03 to 0.10 to 0.20 0.03 to 0.10 to 0.20
VM
VC 40 88 or more G5
D2 5 to 15 to 20 0.03 to 0.05 to 0.07 0.03 to 0.05 to 0.07
Lower limit value - recommended value - upper limit value Cutting oil: Dry
0.005
0.010
0.015
0.020
0.025
0100 200 300 400 500
NPD10
NPD10
NPD10
ø50mm
30mm
Cutting distance (m)
Conventional grade
Conventional grade
Conventional grade
NPD10 has no dimension
variation even with cutting
distance of 450 m.
Dimension variation
(mm)
External Turning of Carbide VC50 (87HRA) Boring of Carbide VM 30 (91HRA)
0.02
0.04
0.06
0.08
0.10
200 400 600 800 1,000 1,200
NPD10
NPD10
NPD10
0
30mm
ø26mm
ø26mm
Cutting distance (m)
NPD10 has no dimension
variation even with cutting
distance of 1,100 m.
Dimension variation
(mm)
Conventional grade
Conventional grade
Conventional grade
Work material: Carbide VC50 (87HRA)
Insert: DCMW11T304RH
Cutting conditions: vc = 20 m/min, f = 0.1 mm/rev, ap = 0.1 mm, Dry
Work material: Carbide VM30 (91HRA)
Insert: DCMW11T304RH
Cutting conditions: vc = 20 m/min, f = 0.05 mm/rev, ap = 0.05 mm, Dry
SUMIDIA Binderless
NPD10
M5
M5
SUMIDIA
Characteristics
High-density sintered ultra-fine diamond particles Significantly improved surface roughness on the machined surface
World's best wear resistance and strength
Achieves high performance, high precision, and high efficiency machining
of all aluminum alloys and non-ferrous alloys.
DA1000 Positioning Cutting Performance
DA1000
DA2200
DA150
DA90
10 m
10 m
GPa
Excellent
Excellent
Improved wear
resistance
Improved fracture
resistance
Wear resistance
Transverse
0
0.04
0.08
0.12
0.16
0.20
642
DA1000
Flank wear mm
Cutting distance (km)
Conventional grade
Work material: 17% Si-Al alloy
Insert: TPGN 160304
Conditions: vc = 800 m/min f = 0.12 mm/rev
ap = 0.5 mm Wet
Wear resistance in turning application
DA1000
Cutting edge ridge is smooth
Work material: 17% Si-Al alloy
Insert: TPGW 160308
Conditions:
vc = 1,000 m/min, f = 0.15 mm/rev,
ap = 0.2 mm Wet
Conventional grade
Excellent nished surface Rough nished surface
Ridge is rough
SUMIDIA
DA1000
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
NF Inserts
Application
Examples
Carbide
1050
102
Finishing of aluminum alloy valve bore
Work material: ADC12
Insert: NF-TPGN110304P
Cutting conditions:
vC = 530 m/min, f = 0.05 mm/rev, ap = 0.2 mm, Wet
Results:
Achieved a tool life of 50 times that of
cemented carbide without initial
fracturing.
Milling of aluminum alloy oil pump cover
Work material: ADC12
Insert: NF-TEEN32R
Cutting conditions:
vC = 3,000 m/min, fZ = 0.06 mm/t, ap = 0.2 mm, Wet
Results:
Tool life was 1.5 times that of our
competitor s PCD. Good performance
at low cost.
NF inserts
Tool life ratio
Other Companies PCD
Tool life ratio
NF inserts
SUMIDIA NF inserts preserve the excellent basic performance of
DA1000 while achieving high cost performance through optimal design
and development of mass production technology. These inserts achieve
the high performance of SUMIDIA DA1000, including excellent fracture
resistance, wear resistance, and smooth work material surface finishing.
NF insert cutting edge SEM image
(NF insert cutting edges have surfaces finished by precision grinding, just as the conventional products)
Total cost effectiveness with high cutting
performance and lower price
Reasonable prices are achieved through optimal design
and development of mass production technologies.
Can also handle re-grinding, greatly reducing total cost.
New product line including a wide range of
tools, from general turning tools to milling tools
A wide range of tools are kept in stock, including tools
for small hole boring, external turning, and milling.
Negative-positive type inserts, which can be used as is with
standard lever lock and pin lock holders, are also kept in stock.
M6
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Cutting Performance Cutting Performance
Wrought Aluminum alloy (A6061) Cast Aluminum alloy (ADC12)
Chraracteristics
Achieves outstanding chip control in medium cutting - finishing of
aluminum alloy.
Enables substantial improvement in work efficiency by resolving chip
control problems.
Has stable and long tool life by using grade DA1000 with high
hardness
LD Type Chipbreaker for Finishing
GD Type Chipbreaker for Medium Finishing
Excellent chip control in the finishing process
Excellent chip control in the medium finishing process
Wrought aluminum alloy machining
Process: Boring of machine parts
Good chip control during
low depth cutting of
wrought materials
Break Master LD Type Without chipbreaker
Work material: A6061 Insert: NF-VCMT110302N-LD (DA1000)
Cutting conditions: vc = 200 m/min f = 0.20 mm/rev ap = 0.10 mm Wet
Cast aluminum alloy machining
Process: Boring of transmission parts
Finely fragments chips
during machining of cast
materials
Break Master GD Type Without chipbreaker
Work material: ADC12 Insert: NF-TPMT110304N-GD (DA1000)
Cutting conditions: vc = 400 m/min f = 0.23 mm/rev ap = 1.20 mm Wet
2.0
1.5
1.0
0.5
0.1 0.2 0.3
0
2.0
1.5
1.0
0.5
0.1 0.2 0.3
0
Feed rate f
(
mm/rev
)
Depth of cut ap
(mm)
Feed rate f
(
mm/rev
)
Depth of cut ap
(mm)
GD Type
LD Type
GD Type
LD Type
SUMIDIA Inserts With Chipbreaker
SUMIDIA
Break Master LD
Type
/ GD
Type
Warning: Re-grinding this product may affect the chip control performance.
M7
Internal machining (Insert shape: Triangular type)
Feed rate fDepth of cut apStyle
up to 0.15 mm/rev up to 0.7 mm Wet
M8
Chraracteristics
Economic one use type
One Use Inserts, familiar to users of the SUMIBORON series, are
now available in SUMIDIA.
Entrust chip control to cutting edges with chipbreakers.
Eliminates chip control trouble through the effect of DM type chipbreakers.
Substantially improves work efficiency.
Application Range
Recommended Cutting Conditions
External copying (Insert shape: 55 /80 Diamond)
Feed rate fDepth of cut apStyle
up to 0.15 mm/rev up to 0.5 mm Wet
For face machining, use a depth of cut 0.4 mm or less.
Series Lineup
Machining details
Boring External/Face machining
Unit compatible
NU-TPMR1103 type
NU-TPMR1603 type
Holder
compatible
NU-TPMT0802 type NU-CCMT0602 type
NU-TPMT0902 type NU-CCMT09T3 type
NU-TPMT1102 type NU-DCMT0702 type
NU-TPMT1103 type NU-DCMT11T3 type
NU-TPMT1604 type
Application Example
Machining details
Cutting conditions Results
Boring
Work material: AC2A-T6
vc = 300 m/min
f = 0.06 mm/rev
ap = 0.35 mm
Wet
Generated good, curled chips
with a length of approximately
2mm without leaving any chips
in the work material while
fulfilling the requirement that the
finished surface roughness be
Ra=1 μm or less.
Chip Control Performance
Chips from Break Master DM Type
Chips from an insert without a chipbreaker
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
One Use Inserts With Chipbreaker
SUMIDIA
Break Master DM
Type
For internal machining
0.05
0.10
0.15
00.1 0.3 0.5 0.7
Depth of cut (mm)
(Work material: ADC12 Internal machining, wet)
Chip control effect region
Feed rate
(mm/rev)
For external machining and face machining (Insert shape: 55 /80 Diamond)
0.05
0.10
0.15
00.1 0.3 0.5
Depth of cut (mm)
(Work material: ADC12 External machining, wet)
Chip control effect region
Feed rate
(mm/rev)
SUMIDIA
M9
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
SEC-
Inserts Identification
Regrindable Type
One corner type
CNMA 120408 B
Insert ISO code
ISO Standard Classification)
B2/B3
Supplementary symbol
Chart 1
Chart 1: Supplementary symbol
Symbol Description
RRight hand
LLeft hand
BEntire cutting face PCD type
–WF Cutting edge with special land for
aluminum wheel gloss finishing
RH
Honing specification (Treated cutting edge)
NF - CNMA 120408 P
Supplementary Symbol
Chart 3
Insert ISO code
ISO Standard Classification)
B2/B3
Type
Chart 2
Chart 2 Type
Symbol Description
NF NF inserts M6
NU One use inserts
All-PCD
Surface type
Cutting edge with special
land for aluminum wheel
glassy finishing
NF insert One use inserts Full length cutting
edge type Chipbreaker type
Chart 3 Supplementary symbol
Symbol Description
LLeft hand
PFull length cutting edge type
N-LD
Chipbreaker type (Neutral)
N-GD
R-DM Chipbreaker type (Right handed) M8
L-DM Chipbreaker type (Left handed) M8
Insert shape
M7
SUMIDIA
M10
SUMIDIA Inserts
Negative Positive Type
CNMX 1204
Inscribed circle IC: 12.70 Thickness S: 4.76 Hole size: 5.16
C
80 Diamond Type
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
80° 10°
S
IC
RE
5
°
LE
NF-CNMX 120402
120404
120408
120412
0.2
0.4
0.8
1. 2
5.7
5.7
5.6
5.4
External Holders
C7
C8
Boring Bars
E23
E24
E25
One Use Inserts
80° 10°
S
IC
RE
5
°
LE
NU-CNMX 120402
120404
120408
120412
0.2
0.4
0.8
1. 2
2.8
2.8
2.7
2.6
80° 10°
S
IC
RE
5
°
LE
CNMX 120402
120404
120408
120412
0.2
0.4
0.8
1. 2
5.7
5.7
5.6
5.6
NF Inserts S
IC
10°
7
°
RE
80°
LE
NF-CCMT 060201
060202
060204
0.1
0.2
0.4
2.8
2.8
2.8
External Holders
C9
D13
D16
D19
Boring Bars
E12
E13
E14
Break Master IC
80°
LE
S
7°
NF-CCMT 060202N-LD
060204N-LD
0.2
0.4
2.9
2.9
Break Master IC
80°
LE
S
7°
NF-CCMT 060202N-GD
060204N-GD
0.2
0.4
2.9
2.9
Break Master
IC
RE 80°
S
7°
7°
LE
(Left hand)
NU-CCMT 060202R-DM
060202L-DM
060204R-DM
060204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.5
2.5
S
IC
10°
7
°
RE
80°
LE
CCMT 060201
060202
060204
0.1
0.2
0.4
3.3
3.2
3.1
7 Positive
CCMT 0602
Inscribed circle IC: 6.35 Thickness S: 2.38 Hole size: 2.8
NF Inserts S
IC
10°
7
°
RE
80°
LE
NF-CCMT 09T301
09T302
09T304
09T308
0.1
0.2
0.4
0.8
2.8
2.8
2.8
2.7
External Holders
C9
D13
D16
D19
Boring Bars
E12
E13
E14
Break Master IC
80°
LE
S
7°
NF-CCMT 09T302N-LD
09T304N-LD
09T308N-LD
0.2
0.4
0.8
2.9
2.9
2.8
Break Master IC
80°
LE
S
7°
NF-CCMT 09T302N-GD
09T304N-GD
09T308N-GD
0.2
0.4
0.8
2.9
2.9
2.8
Break Master
IC
RE 80°
S
7°
7°
LE
(Left hand)
NU-CCMT 09T302R-DM
09T302L-DM
09T304R-DM
09T304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.5
2.5
S
IC
10°
7
°
RE
80°
LE
CCMT 09T301
09T302
09T304
0.1
0.2
0.4
3.3
3.2
3.1
CCMT 09T3
Inscribed circle IC: 9.525 Thickness S: 3.97 Hole size: 4.4
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
mark: T
o be replaced by new item (Please confirm stock availability)
M
M11
SUMIDIA
11 Positive
CPMT 0802
Inscribed circle IC: 7.94 Thickness S: 2.38 Hole size: 3.4
C
80 Diamond Type
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
10°
IC
RE
S
80°
11°
LE
CPMT 080202
080204
080208
0.2
0.4
0.8
4.2
4.2
4.1
Boring Bars
E19
E20
SUMIDIA Inserts
CPMT 0903
Inscribed circle IC: 9.525 Thickness S: 3.18 Hole size: 4.4
NF Inserts
10°
IC
RE
S
80°
11°
LE
NF-CPMT 090302
090304
090308
0.2
0.4
0.8
2.8
2.8
2.7
Boring Bars
E19
E20
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
mark: T
o be replaced by new item (Please confirm stock availability)
M
M12
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
SUMIDIA
D
55 Diamond Type
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
55° 10°
S
IC
RE
5°
LE
NF-DNMX 150402
150404
150408
150412
0.2
0.4
0.8
1. 2
6.4
6.2
5.8
5.4
External Holders
C10
C11
Boring Bars
E35
E36
E37
One Use Inserts
55° 10°
S
IC
RE
5°
LE
NU-DNMX 150402
150404
150408
150412
0.2
0.4
0.8
1. 2
3.0
2.8
2.5
2.1
55° 10°
S
IC
RE
5°
LE
DNMX 150402
150404
150408
150412
0.2
0.4
0.8
1. 2
6.4
6.2
5.8
5.4
Negative Positive Type
DNMX 1504
Inscribed circle IC: 12.70 Thickness S: 4.76 Hole size: 5.16
7 Positive
DCMT 0702
Inscribed circleIC: 6.35 Thickness S: 2.38 Hole size: 2.8
NF Inserts S
IC
RE
55° 10°
7°
LE
NF-DCMT 070201
070202
070204
0.1
0.2
0.4
3.0
3.0
2.8
External Holders
C14
D14
D17
D23
Boring Bars
E27
E28
E29
E30
Break Master IC
55°
7°
S
RE
LE
NF-DCMT 070202N-LD
070204N-LD
0.2
0.4
3.1
2.9
Break Master IC
55°
7°
S
RE
LE
NF-DCMT 070202N-GD
070204N-GD
0.2
0.4
3.1
2.9
Break Master
IC RE 55°
S
7°
7°
LE
(Left hand)
NU-DCMT 070202R-DM
070202L-DM
070204R-DM
070204L-DM
0.2
0.2
0.4
0.4
3.0
3.0
3.0
3.0
S
IC
RE
55° 10°
7°
LE
DCMT 070201
070202
070204
0.1
0.2
0.4
4.3
4.2
4.0
NF Inserts S
IC
RE
55° 10°
7°
LE
NF-DCMT 11T301
11T302
11T304
11T308
0.1
0.2
0.4
0.8
3.0
3.0
2.8
2.4
External Holders
C14
D14
D17
D23
Boring Bars
E27
E28
E29
E30
Break Master IC
55°
7°
S
RE
LE
NF-DCMT 11T302N-LD
11T304N-LD
11T308N-LD
0.2
0.4
0.8
3.1
2.9
2.5
Break Master IC
55°
7°
S
RE
LE
NF-DCMT 11T302N-GD
11T304N-GD
11T308N-GD
0.2
0.4
0.8
3.1
2.9
2.5
DCMT 11T3
Inscribed circle IC: 9.525 Thickness S: 3.97 Hole size: 4.4
SUMIDIA Inserts
mark: To be replaced by new item (Please confirm stock availability)
M
M13
SUMIDIA
D
55 Diamond Type
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
Break Master
IC RE 55°
S
7°
7°
LE
(Left hand)
NU-DCMT 11T302R-DM
11T302L-DM
11T304R-DM
11T304L-DM
0.2
0.2
0.4
0.4
3.0
3.0
3.3
3.3
External Holders
C14
D14
D17
D23
Boring Bars
E27
E28
E29
E30
S
IC
RE
55° 10°
7°
LE
DCMT 11T301
11T302
11T304
0.1
0.2
0.4
4.3
4.2
4.0
DCMT 11T3
Inscribed circle IC: 9.525 Thickness S: 3.97 Hole size: 4.4
SUMIDIA Inserts
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
M
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M14
SSquare Type
7 Positive
SCMT 0702
Inscribed circle IC: 7.94 Thickness S: 2.38 Hole size: 3.4
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts S
IC
RE
90° 10°
7°
LE
NF-SCMT 070201
070202
070204
0.1
0.2
0.4
3.0
3.0
3.0
External Holders
D28
S
IC
RE
90° 10°
7°
LE
SCMT 070201
070202
070204
0.1
0.2
0.4
3.0
3.0
3.0
External Holders
D28
11 Positive
SPGW 0903
Inscribed circle IC: 9.525 Thickness S: 3.18 Hole size: 3.4
SPGN 0903
Inscribed circle IC: 9.525 Thickness S: 3.18 Hole size:
SPGN 1203
Inscribed circle IC: 12.70 Thickness S: 3.18 Hole size:
RE
S
IC
11°
90°
LE
SPGW 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
Boring Bars
E49
NF Inserts
RE
IC S
11°
90°
LE
NF-SPGN 090304
090308
0.4
0.8
4.8
4.8
Boring Bars
E50
RE
IC S
11°
90°
LE
SPGN 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
NF Inserts
RE
IC S
11°
90°
LE
NF-SPGN 120304
120308
0.4
0.8
4.8
4.8
External Holders
C22
RE
IC S
11°
90°
LE
SPGN 120304
120308
120312
0.4
0.8
1. 2
4.8
4.8
4.8
SUMIDIA Inserts
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
20 Positive
SEGN 0903
Inscribed circle IC: 9.525 Thickness S: 3.18 Hole size:
SEGN 1203
Inscribed circle IC: 12.70 Thickness S: 3.18 Hole size:
NF Inserts
RE
S
IC
20°
90°
LE
NF-SEGN 090302 0.2 4.8
(Cartridge unit
CE type)
RE
S
IC
20°
90°
LE
SEGN 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
NF Inserts
RE
S
IC
20°
90°
LE
NF-SEGN 120302 0.2 4.8
(Cartridge unit
CE type)
RE
S
IC
20°
90°
LE
SEGN 120302
120304
120308
0.2
0.4
0.8
4.8
4.8
4.8
M15
SUMIDIA
SUMIDIA Inserts
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
T
Triangular Type
Negative Positive Type
TNMX 1604
Inscribed circle IC: 9.525 Thickness S: 4.76 Hole size: 3.81
5 Positive
TBGW 0601
Inscribed circle IC: 3.97 Thickness S: 1.59 Hole size: 2.2
TBGN 0601
Inscribed circle IC: 3.97 Thickness S: 1.59 Hole size:
7 Positive
TCMT 0902
Inscribed circle IC: 5.56 Thickness S: 2.38 Hole size: 2.5
TCMT 1102
Inscribed circle IC: 6.35 Thickness S: 2.38 Hole size: 2.8
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
60° 10°
S
IC
RE
5°
LE
NF-TNMX 160402
160404
160408
0.2
0.4
0.8
3.7
3.6
3.3
External Holders
C23 C29
D15
D18
Boring Bars
E68
E69
E70
One Use Inserts
60° 10°
S
IC
RE
5°
LE
NU-TNMX 160402
160404
160408
0.2
0.4
0.8
3.0
2.9
2.6
60° 10°
S
IC
RE
5°
LE
TNMX 160402
160404
160408
160412
0.2
0.4
0.8
1. 2
3.7
3.6
3.3
3.0
NF Inserts S
IC
RE
5°
60°
LE
NF-TBGW 060102
060104
0.2
0.4
2.3
2.2
Boring Bars
E58
E60
S
IC
RE
5°
60°
LE
TBGW 060102
060104
0.2
0.4
2.3
2.2
NF Inserts IC
RE
60°
S
5°
LE
NF-TBGN 060102
060104
0.2
0.4
2.1
2.0
Boring Bars
E78
IC
RE
S
5°
60°
LE
TBGN 060102B
060104B
060108B
0.2
0.4
0.8
6.5
6.2
5.7
NF Inserts
10°
S
IC
RE
7°
60°
LE
NF-TCMT 090202
090204
0.2
0.4
2.9
2.8
External Holders
D29
10°
S
IC
RE
7°
60°
LE
TCMT 090201
090202
090204
0.1
0.2
0.4
2.8
2.7
2.6
NF Inserts
10°
S
IC
RE
7°
60°
LE
NF-TCMT 110201
110202
110204
0.1
0.2
0.4
3.0
2.9
2.8
External Holders
D29
10°
S
IC
RE
7°
60°
LE
TCMT 110201
110202
110204
0.1
0.2
0.4
2.8
2.7
2.6
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M16
SUMIDIA Inserts
T
Triangular Type
11 Positive
TPGW 0802
Inscribed circle IC: 4.76 Thickness S: 2.38 Hole size: 2.4
TPMT 0802
Inscribed circle IC: 4.76 Thickness S: 2.38 Hole size: 2.4
TPGW 0902
Inscribed circle IC: 5.56 Thickness S: 2.38 Hole size: 2.8
TPMT 0902
Inscribed circle IC: 5.56 Thickness S: 2.38 Hole size: 2.8
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
RE
60°
S
IC
11°
LE
NF-TPGW 080201
080202
080204
0.1
0.2
0.4
3.1
3.0
2.9
Boring Bars
E58
E59
E60
RE
60°
S
IC
11°
LE
TPGW 080202
080204
080208
0.2
0.4
0.8
2.9
2.7
2.4
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 080202N-LD
080204N-LD
0.2
0.4
2.9
2.8
Boring Bars
E58
E59
E60
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 080202N-GD
080204N-GD
0.2
0.4
2.9
2.8
Break Master
60°
RE
IC
S
11°
11°
LE
(Left hand)
NU-TPMT 080202R-DM
080202L-DM
080204R-DM
080204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
NF Inserts
RE
60°
S
IC
11°
LE
NF-TPGW 090202
090204
0.2
0.4
3.1
2.9
Boring Bars
E58
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 090202N-LD
090204N-LD
0.2
0.4
3.1
2.9 Boring Bars
E58
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 090202N-GD
090204N-GD
0.2
0.4
3.1
2.9
Break Master
60°
RE
IC
S
11°
11°
LE
(Left hand)
NF-TPMT 090202R-DM
090202L-DM
090204R-DM
090204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M17
SUMIDIA Inserts
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
T
Triangular Type
11 Positive
TPGW 1102
Inscribed circle IC: 6.35 Thickness S: 2.38 Hole size: 2.8
TPGW 1103
Inscribed circle IC: 6.35 Thickness S: 3.18 Hole size: 3.4
TPMT 1103
Inscribed circle IC: 6.35 Thickness S: 3.18 Hole size: 3.4
NF Inserts
RE
60°
S
IC
11°
LE
NF-TPGW 110301
110302
110304
110308
0.1
0.2
0.4
0.8
3.1
3.0
2.9
2.7
Boring Bars
E58
E59
E60
RE
60°
S
IC
11°
LE
TPGW 110300
110302
110304
110308
0.05
0.2
0.4
0.8
3.8
3.7
3.6
3.3
NF Inserts
10°
RE
S
IC
60°
11°
LE
NF-TPMT 110301
110302
110304
110308
0.1
0.2
0.4
0.8
3.1
2.9
2.8
2.5
Boring Bars
E58
E59
E60
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 110302N-LD
110304N-LD
110308N-LD
0.2
0.4
0.8
3.1
2.9
2.7
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 110302N-GD
110304N-GD
110308N-GD
0.2
0.4
0.8
3.1
2.9
2.7
Break Master
60°
RE
IC
S
11°
11°
LE
(Left hand)
NU-TPMT 110302R-DM
110302L-DM
110304R-DM
110304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
10°
RE
S
IC
60°
11°
LE
TPMT 110300
110302
110304
110308
0.05
0.2
0.4
0.8
3.7
3.6
3.5
3.2
TPMT 1102
Inscribed circle IC: 6.35 Thickness S: 2.38 Hole size: 2.8
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 110202N-LD
110204N-LD
0.2
0.4
3.1
2.9
(Special holder)
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 110202N-GD
110204N-GD
0.2
0.4
3.1
2.9
Break Master
60°
RE
IC
S
11°
11°
LE
(Left hand)
NU-TPMT 110202R-DM
110202L-DM
110204R-DM
110204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
RE
60°
S
IC
11°
LE
NF-TPGW 110201
110202
110204
0.1
0.2
0.4
3.1
3.0
2.9
(Special holder)
RE
60°
S
IC
11°
LE
TPGW 110202
110204
110208
0.2
0.4
0.8
3.7
3.6
3.3
SUMIDIA
M18
TPGW 1604
Inscribed circle IC: 9.525 Thickness S: 4.76 Hole size: 4.4
TPMT 1604
Inscribed circle IC: 9.525 Thickness S: 4.76 Hole size: 4.4
11 Positive
TPGW 1603
Inscribed circle IC: 9.525 Thickness S: 3.18 Hole size: 4.4
NF Inserts
RE
60°
S
IC
11°
LE
NF-TPGW 160401
160402
160404
160408
0.1
0.2
0.4
0.8
3.1
3.0
2.9
2.7
Boring Bars
E58
E59
E60
RE
60°
S
IC
11°
LE
TPGW 160402
160404
160408
160412
0.2
0.4
0.8
1. 2
3.7
3.6
3.3
3.0
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 160402N-LD
160404N-LD
160408N-LD
0.2
0.4
0.8
3.1
2.9
2.7
Boring Bars
E58
E59
E60
Break Master
RE
60°
S
IC
11°
LE
NF-TPMT 160402N-GD
160404N-GD
160408N-GD
0.2
0.4
0.8
3.1
2.9
2.7
T
Triangular Type
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
RE
60°
S
IC
11°
LE
NF-TPGW 160302
160304
160308
0.2
0.4
0.8
3.1
2.9
2.7
(Special holder)
SUMIDIA Inserts
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
M
SUMIDIA
M19
SUMIDIA Inserts
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
T
Triangular Type
11 Positive
TPGN 0902
Inscribed circle IC: 5.56 Thickness S: 2.38 Hole size:
TPGN 1103
Inscribed circle IC: 6.35 Thickness S: 3.18 Hole size:
TPMR 1103
Inscribed circle IC: 6.35 Thickness S: 3.18 Hole size:
TPGN 1603
Inscribed circle IC: 9.525 Thickness S: 3.18 Hole size:
TPMR 1603
Inscribed circle IC: 9.525 Thickness S: 3.18 Hole size:
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts S
IC
RE
11°
60°
LE
NF-TPGN 090202
090204
090208
0.2
0.4
0.8
3.1
3.0
2.9
(Cartridge unit
CP type)
S
IC
RE
11°
60°
LE
TPGN 090202
090204
090208
0.2
0.4
0.8
3.7
3.6
3.3
NF Inserts S
IC
RE
11°
60°
LE
NF-TPGN 110302
110304
110308
0.2
0.4
0.8
3.0
2.9
2.7
Boring Bars
E66
NF Inserts
IC
60°
S
RE
11°
LE
NF-TPGN 110304P
110308P
0.4
0.8
10.4
9.8
S
IC
RE
11°
60°
LE
TPGN 110300
110302
110304
110308
0.05
0.2
0.4
0.8
3.8
3.7
3.6
3.3
Note: The part number suffixes stand for the following: P: Full length cutting edge type
Break Master
60°
RE
IC
S
11°
11°
LE
(Left hand)
NU-TPMR 110302R-DM
110302L-DM
110304R-DM
110304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Boring Bars
E66
NF Inserts S
IC
RE
11°
60°
LE
NF-TPGN 160302
160304
160308
0.2
0.4
0.8
3.0
2.9
2.7
External Holders
C30
Boring Bars
E66
NF Inserts
IC
60°
S
RE
11°
LE
NF-TPGN 160304P 0.4 15.9
S
IC
RE
11°
60°
LE
TPGN 160302
160304
160308
160312
0.2
0.4
0.8
1. 2
3.7
3.6
3.3
3.0
Note: The part number suffixes stand for the following: P: Full length cutting edge type
Break Master
60°
RE
IC
S
11°
11°
LE
(Left hand)
NU-TPMR 160302R-DM
160302L-DM
160304R-DM
160304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
External Holders
C30
Boring Bars
E66
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M20
T
Triangular Type
20 Positive
TEGN 1102
Inscribed circle IC: 6.35 Thickness S: 2.38 Hole size:
TEGN 1103
Inscribed circle IC: 6.35 Thickness S: 3.18 Hole size:
TEGN 1603
Inscribed circle IC: 9.525 Thickness S: 3.18 Hole size:
TEGN 2204
Inscribed circle IC: 12.70 Thickness S: 4.76 Hole size:
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
RE
S
IC
20°
60°
LE
NF-TEGN 110202
110204
0.2
0.4
3.1
2.9
(Cartridge unit
CE type)
RE
S
IC
20°
60°
LE
TEGN 110202
110204
110208
0.2
0.4
0.8
3.7
3.6
3.3
NF Inserts
RE
S
IC
20°
60°
LE
NF-TEGN 110302
110304
110308
0.2
0.4
0.8
3.1
2.9
2.7
(Cartridge unit
CE type)
NF Inserts
IC
60°
S
RE
20°
LE
NF-TEGN 110304P
110308P
0.4
0.8
10.4
9.8
RE
S
IC
20°
60°
LE
TEGN 110302
110304
110308
0.2
0.4
0.8
3.7
3.6
3.3 P: Full length cutting edge type
NF Inserts
RE
S
IC
20°
60°
LE
NF-TEGN 160302
160304
0.2
0.4
3.0
2.9 (Cartridge unit
CE type)
NF Inserts
IC
60°
S
RE
20°
LE
NF-TEGN 160304P
0.4 15.9
RE
S
IC
20°
60°
LE
TEGN 160302
160304
160308
0.2
0.4
0.8
3.7
3.6
3.3 P: Full length cutting edge type
RE
S
IC
20°
60°
LE
TEGN 220404
220408
0.4
0.8
3.6
3.3 (Cartridge unit
CE type)
SUMIDIA Inserts
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M21
SUMIDIA Inserts
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
V
35 Diamond Type
7 Positive
VCMT 1103
Inscribed circle IC: 6.35 Thickness S: 3.18 Hole size: 2.8
VCMT 1604
Inscribed circle IC: 9.525 Thickness S: 4.76 Hole size: 4.4
VCMT 2205
Inscribed circle IC: 12.70 Thickness S: 5.56 Hole size: 5.5
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
35° 10°
S
IC
RE
5°
LE
NF-VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1. 2
6.9
6.4
5.6
4.7
External Holders
C31
One Use Inserts
35° 10°
S
IC
RE
5°
LE
NU-VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1. 2
3.6
3.1
2.3
2.3
35° 10°
S
IC
RE
5°
LE
VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1. 2
6.9
6.4
5.6
4.7
Negative Positive Type
VNMX 1604
Inscribed circle IC: 9.525 Thickness S: 4.76 Hole size: 3.81
NF Inserts
RE
S
IC
35° 10°
7°
LE
NF-VCMT 110301
110302
110304
0.1
0.2
0.4
3.5
3.4
3.0
External Holders
C32
D15
D18
D31
Boring Bars
E40
E42
E44
Break Master IC
RE
35°
LE
S
7°
NF-VCMT 110302N-LD
110304N-LD
0.2
0.4
3.8
3.4
Break Master IC
RE
35°
LE
S
7°
NF-VCMT 110302N-GD
110304N-GD
0.2
0.4
3.8
3.4
NF Inserts
RE
S
IC
35° 10°
7°
LE
NF-VCMT 160404
160408
160412
0.4
0.8
1. 2
6.5
5.6
4.6
External Holders
C32
C33
Boring Bars
E40
E42
E44
Break Master IC
RE
35°
LE
S
7°
NF-VCMT 160404N-LD
160408N-LD
160412N-LD
0.4
0.8
1. 2
6.5
5.6
4.8
Break Master IC
RE
35°
LE
S
7°
NF-VCMT 160404N-GD
160408N-GD
160412N-GD
0.4
0.8
1. 2
6.5
5.6
4.8
RE
S
IC
35° 10°
7°
LE
VCMT 160408
160412
160412-WF
0.8
1. 2
1. 2
5.8
4.9
4.9
WF: Cutting edge with special land for gloss finishing of aluminum wheels
RE
S
IC
35° 5°
7°
LE
VCMT 220520
220530
2.0
3.0
5.0
5.0
External
Holders
C36
SUMIDIA
M22
W
Trigon Type
(Legend)
General cut
: 1st Recommendation
Recommended
application
N Non-ferrous
metal
SUMIDIA
DA90
DA150
DA1000
Dimensions (mm)
DA2200
Page for
Applicable
Holders
Nose radius (RE)
Cutting Edge (LE)
Appearance Shape Cat. No.
NF Inserts
82° 10°
5°
S
IC
RE LE
NF-WBMT 060101L
060102L
060104L
0.1
0.2
0.4
1. 8
1. 8
1. 7
Boring Bars
E55
82° 10°
5°
S
IC
RE LE WBMT 060101L
060102L
060104L
0.1
0.2
0.4
1. 8
1. 8
1. 7
5 Positive
WBMT 0601
Inscribed circle IC: 3.97 Thickness S: 1.59 Hole size: 2.2
SUMIDIA Inserts
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
mark: To be replaced by new item (Please confirm stock availability)
M
M23
Memo
SUMIDIA
M24
Round Inserts
Stock Dimensions (mm)
Fig Applicable holders
DA90
DA150
DA1000
DA2200
Inscribed circle
(IC)
Thickness (S)
Cutting Edge
(LE)
Nose radius
(RE)
Hole Diameter
(D1)
Appearance Shape Cat. No.
IC
Fig1 Fig2
S
RPGW 0803M0 8.0 3.18 3.3 1
For aluminum wheel machining
SEC-RP Type Copying Tools
(RP02 Type (Made-to-order item))
RPGT 0803M0-WF 2
Note: The part number suffixes stand for the following: WF: Cutting edge with special land for gloss finishing of aluminum wheels
For Turning
Dog bone type
Stock Dimensions (mm)
Fig Applicable holders
DA90
DA150
DA1000
DA2200
Length (L)
Thickness (S)
Nose radius
(RE)
Appearance Shape Cat. No.
Fig1
S
RE
L
MDE 3R 26 8.5 3.0
1
For aluminum wheel
machining
SEC-GD Type
Copying Tools
(GDE Type)C37
MDE 4R 30 4.0
Fig1
S
RE
L
MDE 3R-AW 26 8.5 3.0
MDE 4R-AW 30 4.0
Small Dia. Boring Bar Inserts
Stock
Min. machining
diameter (DMIN)
Dimensions (mm)
Fig Applicable holders
DA2200
WF3
Nose radius
(RE)
L
CDX
Appearance Shape Cat. No.
Fig1
3.8
WF3
RE
L
CDX KBMX R0311-10 3.0 4.1 0.1
28.5 11.0 1
Very Small Hole Boring Tools
CKB TypeM28
KBMX R0411-10 4.0 4.3 0.1
KBMX R0511-10 5.0 4.5 0.1
Stock Dimensions (mm)
Fig Applicable cutters /
endmills
DA150
DA1000
DA2200
SC10
Inscribed
circle (IC)
Thickness (S)
Cutting Edge
(LE)
Relief angle
(AN)
Appearance Shape Cat. No.
For SEC-Ace Mill APG type
Fig1
AN
IC S
LE
APW 4R
12.70
3.18 2.0 15 1
APG Type
H55
APW 5R
15.875
4.76 2.0
Fig1
AN
IC±0.013 S±0.025
LE
NF-SDC 42R
12.70
3.18 3.0
15 1
SDC 42R
12.70
3.18 3.0
SDC 53R
15.88
4.76 3.0
For SEC-Ace Mill FPG type / SEC-Multi Mill FPE type
Fig1
AN
IC±0.013 S±0.025
LE
NF-SDKN 42M
12.70
3.18 3.0
15 1 FPG Type
H46
FPE Type
H47
SDKN 42M
12.70
3.18 3.0
SDKN 53M
15.88
4.76 3.0
For Milling
SUMIDIA Inserts
Grooving Inserts
Stock Dimensions (mm)
Fig Applicable holders
DA2200
Inscribed circle (IC)
Blade width (CW)
Nose radius (RE)
Max. groove depth
(APMX)
Hole Diameter
(D1)
Appearance Shape Cat. No.
RL
Fig1
IC
D1
CW±0.025
RE
APMX
4.76
RE
TGA R/L4125
12.7
1.25
0.1
2.0
5.5 1
SEC-Grooving Tools
(GWC Type, GWCS
Type, GWCI Type)
F4,F5
TGA R/L4150 1.50 3.5
TGA R/L4200 2.00 3.5
TGA R/L4250 2.50 4.0
TGA R/L4300 3.00 4.0
TGA R/L4350 3.50 5.0
TGA R/L4400 4.00 5.0
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M25
Stock Dimensions (mm)
Fig Applicable cutters /
endmills
DA150
DA1000
DA2200
SC10
Inscribed
circle (IC)
Thickness (S)
Cutting Edge
(LE)
Relief angle
(AN)
Appearance Shape Cat. No.
For SUMIDIA cutter FAM type / SAM type
7. 9 C1
(5.7)
Fig 2
7. 9
15
Fig 1
26
(5.8)
C1
FABR 7. 9 5.7 15 1 FAM Type
M40
FABL
SABR 7. 9 5.7 15 2 SAM Type
From M40
SABL
For SEC-Ace Mill CHG type / SEC-Multi Mill CHE type
Fig1
IC±0.025 S±0.025
AN
LE
NF-TEEN 22R 6.35 3.18 4.9
20
1
CHG Type
H90
CHE Type
From H91
NF-TEEN 32R 9.525 4.9
NF-TEEN 43R 12.70 4.76 4.8
TEEN 22R 6.35 3.18 4.9
20
TEEN 32R 9.525 4.9
TEEN 43R 12.70 4.76 4.8
For high efficiency cutter for Aluminum alloy machining HF type
Fig 1 Fig 2
Fig 3
12.7
6.0
9.525
12.7
9.0 3.962
9.525
15°
12.381 3.962
8.525
15°
NF-LDEN 12T3ZDFR-L
6.0
1
HF Type
From M30
NF-LDEN 12T3ZDFR-G
1
NF-LDEN 12T3ZDTR-H
1
NF-LDEN 12T3ZDFR-GX
2
NF-LDEN 12T3ZDFR-W
3
For high speed cutter for Aluminum alloy machining RF type (insert)
IC±0.025 IC±0.025 S±0.025
AN
Fig1 Fig2 LE
LE
NF-SNEW 1204ADFR
12.70 4.76
4.7
15
1
RF Type
From M36
NF-SNEW 120404ADFR-H
9.5
NF-SNEW 1204ADFR-W
2.3 2
SNEW 1204ADFR-WS
1. 0
For high speed cutter for Aluminum alloy machining RF type (blade)
33 4.5
17 15.5
15 15 12.5
33 4.5
Fig1 Fig2
LE
LE
RFB 6.5 1
RF Type
From M36
RFBW 4.5 2
For small diameter cutter for Aluminum alloy machining SRF type
Fig1 Fig2
IC±0.025
C0.5
IC±0.025
9.555±0.025
C0.5
R100
IC±0.025
LE LE
Fig3
S±0.025
AN
IC±0.025
R0.5
IC±0.025
LE
NF-SNEW 09T3ADTR
9.525
3.96 6.0 15
1
SRF Type
From M38
NF-SNEW 09T3ADTR-U 2
NF-SNEW 09T3ADTR-R 3
For SEC-Wave Mill WGC type
Fig1
IC±0.025 S±0.025
AN
LE
NF-SECW13T3AGTN-N 13.40 3.97 2.1 20 1
WGC Type
From H24
Fig1
IC±0.025
S±0.025
AN
LE
NF-XEEW13T3AGFR-W 13.40 3.97 2.5 20 1
WGC Type
From H24
For Milling
SUMIDIA Inserts
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
mark: To be replaced by new item (Please confirm stock availability)
Expanded
M26
Nano-Polycrystalline Diamond Tools
SUMIDIA Binderless
M
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Dimensions (mm)
NPD10
Applicable Holders
Inscribed circle(IC)
Thickness(s)
Hole size
Nose radius(RE)
Cutting edge
length
Appearance Cat. No.
DNMA 150408RH 12.70 4.76 5.16 0.8 1.8
External Holders
C10 , C11
Boring Bars
E53
150412RH 1. 2 1. 8
SNMA 120408RH 12.70 4.76 5.16 0.8 1.7
External Holders
C16 to C21
Boring Bars
E53 , E54
120412RH 1. 2 1. 7
VNMA 160408RH 9.525 4.76 3.81 0.8 1.8
External Holders
C31
160412RH 1. 2 1. 5
Negative
Hard brittle material
Application
Hard brittle material
Application
55 Diamond Type
55 Diamond Type
Square Type
35 Diamond Type
80 Diamond Type
Triangular Type
35 Diamond Type
Indexable Inserts
Dimensions (mm)
NPD10
Applicable Holders
Inscribed circle(IC)
Thickness(s)
Hole size
Nose radius(RE)
Cutting edge
length
Relief angle
Appearance Cat. No.
7
CCMW 03X102RH 3.50 1.40 1.9 0.2 1.3
Boring Bars
E12 , E13
03X104RH 0.4 1.3
CCMW 04X102RH 4.30 1.80 2.3 0.2 1.7
04X104RH 0.4 1.7
CCMW 060202RH 6.35 2.38 2.8 0.2 1.7
External Holders
C9 , C13
D16 , D19
Boring Bars
E12 to E14
060204RH 0.4 1.7
CCMW 09T302RH
9.525 3.97 4.4
0.2 1.7
09T304RH 0.4 1.7
09T308RH 0.8 1.6
7
DCMW 070202RH 6.35 2.38 2.8 0.2 2.1
External Holders
C14 , D14
D17 , D23
Boring Bars
E27 to E30
070204RH 0.4 2.0
DCMW 11T302RH
9.525 3.97 4.4
0.2 2.1
11T304RH 0.4 1.9
11T308RH 0.8 1.6
11
TPMW 080202RH 4.76 2.38 2.3 0.2 1.2
Boring Bars
E58 to E60
080204RH 0.4 1.0
TPMW 110302RH
6.35 3.18 3.4
0.2 1.5
110304RH 0.4 1.3
110308RH 0.8 1.0
TPMW 160402RH
9.525 4.76 4.4
0.2 2.2
160404RH 0.4 2.0
160408RH 0.8 1.6
7
VCMW 080201RH 0.1 2.2
Boring Bars
E40 ,E42
E44
080202RH 4.76 2.38 2.3 0.2 1.9
080204RH 0.4 1.5
VCMW 110302RH
110304RH 6.35 3.18 2.8
0.2 2.1
External Holders
C32 ,C33
D15 ,D18
D31
Boring Bars
E40 ,E42
E44
0.4 1.7
VCMW 160402RH
9.525 4.76 4.4
0.2 2.1
External Holders
C32 ,C33
Boring Bars
E40 ,E42
160404RH 0.4 1.7
160408RH 0.8 1.8
160412RH 1. 2 1. 5
Note: The cutting edge tip R is a cylindrical shape.
Positive
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
M27
SEC-Wide Tool Holders
SGW Type
Characteristics
SUMIDIA Multifunctional Tools With Chipbreakers
SUMIDIA Break Master LD Type
Parts
Cat. No. Stock Height Width Length
Depth of cut
Neck Screw Wrench
H B LF LH2 LH
SGW R1212 12 12 120 7.0 24.5
BFTX0410T8R
1. 1 TRX08
SGW R1616 16 16 120 7.0 24.5
Note: The LF, LH2, and LH dimensions above indicate the dimensions when the carbide insert is attached. (The dimensions for when the SUMIDIA insert is attached is shown in the table below)
Holders (For Torx holes)
Application Examples
Work material: Valve (A6061) Tool Cat. No.: KGV R2004-LD (DA1000)
Cutting conditions: vc = 250 m/min f = 0.10 mm/rev ap = 0.5 mm Wet
9.0
10.0
LD Type + DA1000
Conventional product
LF
LH
45˚
CW
Offset: 0
Height offset
above center: 0.05
Height offset
above center: 0.35
BH
LH2
LF
LH
45˚
CW
Offset: 0
LH2
When equipped with SUMIDIA insert
Cat. No.
Coated carbide
Width of
cut
Length Length
Depth of
cut
Neck
Effective
Length
(mm)
AC1030U
AC530U
CW L LF LH2 LH
KGV R400
4.0 21.0 120 7.0 24.5 6.3
KGV R500
5.0 21.0 120 7.0 24.5 6.3
KGV R600
6.0 21.0 120 7.0 24.5 6.3
Cat. No.
SUMIDIA
Width of
cut
Length Length
Depth of
cut
Neck
Effective
Length
(mm)
DA1000
CW L LF LH2 LH
KGV R2004-LD
2.0 19.7
118.7
5.7 23.2 4.0
KGV R2504-LD
2.5 19.7
118.7
5.7 23.2 4.0
KGV R2506-LD
2.5 21.2
120.2
7.2 24.7 5.5
Note: Dimensions LF, LH2, and LH above indicate holder dimensions when equipped with an insert.
Inserts (Carbide) Inserts (SUMIDIA)
Recommended Cutting Conditions
8.0
45˚ L
2-RE0.1
CW
6.3
Effective length
8.0 CW
45˚ L
6.3
2-RE0.1
Effective length
Dimensions (mm)
Dimensions (mm)Dimensions (mm)
Recommended tightening torque (N m)
Caution: Re-griding the cutting edges of the SUMIDIA BreakMaster LD type may affect the chip control performance.
mark: Standard stocked item (expanded product)
Enables efficient roughing of components with long shank.
Produces coin-shaped chips that will not tangle with the
machinery or the work piece.
Achieves excellent chip control during traverse cutting/
grooving of aluminum alloy.
Greatly improves work efficiency through eliminating
problems caused by chips.
Stability and long tool life achieved through using high
strength material SUMIDIA DA1000.
Multifunctional External Machining (Grooving / Traverse cutting)
SGW
General Turning
*
Note:
Use the SUMIDIA insert
when performing traverse
cutting.
Work material PMNN
Grade AC1030U DA1000
Machining details Grooving Grooving Traverse cutting
Rotation speed n (min-1)4,000 6,000 4,500 8,000 4,500 8,000
Feed rate f (mm/rev) 0.05 0.15 0.07 0.15 0.07 0.15
Coolant Wet
Note:
Use caution in regards to the spindle power when using this. If this tool is used with a small lathe, the machine may stop during machining due to insufficient spindle power.
Please use caution especially when machining carbon steel and stainless steel.
Expanded
SUMIDIA
M28
Characteristics
Achieves high index accuracy with a simple structure and
one touch clamping easy operation.
DA2200 with excellent cutting performance is used for the
cutting edge.
Inserts
Angled Shanks
Round Shanks
Recommended Cutting Conditions
Work material Spindle speed Depth of cut apFeed rate ƒ Coolant
N Aluminum alloy
2,000 min-1 or more
0.1 mm or less 0.1 mm/rev or less Wet
Holders
Parts
Cat. No. Stock Diameter Height Length Length
Cutting edge
distance
Fig Clamp
Double ended
screw
Wrench
DCON H L1 LS WF
S10F-CKB R-16
10.0 9 80 58 5 1
CKBW16 WB4-8 LH020
S12F-CKB R-16
12.0 11 80 58 6 1
S16H-CKB R-16
16.0 15 100 78 8 1
S20K-CKB R-16
20.0 18 125 103 10 1
S19K-CKB R-16
19.05 17 125 103 8 1
S1905H-CKB RS-16
19.05 17 100 22
S20H-CKB RS-16
20.0 18 100 22
S22K-CKB RS-16
22.0 19 125 22
S25K-CKB RS-16
25.0 23 125 22
S254K-CKB RS-16
25.4 23 125 22
Note: The insert is not included in the holder.
Holders
Parts
Cat. No. Stock Height Width Length Cutting edge
distance
Cutting edge
height
Clamp
Double ended
screw
Wrench
H B L1 WF HF
CKB R1010-16
10 10 100 10 10
CKBW16 WB4-8 LH020
R1212-16
12 12 125 12 12
R1616-16
16 16 125 16 16
R2020-16
20 20 125 20 20
R2525-16
25 25 150 25 25
Note: The insert is not included in the holder.
Cat. No. Grade
Min. machining
diameter
Cutting edge
position
Offset
Nose radius
Length
Depth of cut
DA2200
DMIN WF3 E3 RE L CDX
KBMX R0311-10
3.0 4.1 0.3 0.1 28.5 11
R0411-10
4.0 4.3 0.5 0.1 28.5 11
R0511-10
5.0 4.5 0.7 0.1 28.5 11
3.8
6.2
15°
7. 0
WF3
E3
RE
55°
12.7
15°
DMIN min.
machining diameter
CDX
L
WF
E3
HF
BH
L1
20
CDX
For E3 and CDX, see the insert column
Fig 1 Fig 2 (Small offset type)
E3
L1
LS22
4
WF
DCON
g6
H
H
Center height (On center)
CDX
WF
E3
Center height (On center)
H
H
L1
20
DCON
g6
CDX
For E3 and CDX, see the insert column
SUMIDIA CKB Type
Very Small Diameter
Boring Bars
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Dimensions (mm)
Dimensions (mm)
SUMIDIA
M29
Recommended Cutting Conditions
Work material Spindle speed Depth of cut apFeed rate fCoolant
N Aluminum alloy
2,000 min-1 or more
0.1 mm or less 0.1 mm/rev or less Wet
Holders
DABB-C
Blind hole boring / Through hole boring /
Back chamfering
LF
Min. machining diameter DMIN
5°
50° RE
H
DCON Cat. No.
Grade
Min. machining
diameter
Diameter
Height
Length
Nose
radius Sleeve Cat. No.
DA2200
DMIN
DCON
HLFRE
DABB 025CR 3.0 2.5 2.2 60 0.1 HBB 2516
035CR 4.0 3.5 3.2 60 0.1 HBB 3516
045CR 5.0 4.5 4.1 80 0.1 HBB 4516
060CR 7.0 6.0 5.2 80 0.1 HBB 616
DABB-N
Blind hole boring / Through hole boring /
Undercutting
LF
Min. machining diameter DMIN
25°
25° RE H
DCON Cat. No.
Grade
Min. machining
diameter
Diameter
Height
Length
Nose
radius Sleeve Cat. No.
DA2200
DMIN
DCON
HLFRE
DABB 025NR 3.0 2.5 2.2 60 0.1 HBB 2516
035NR 4.0 3.5 3.2 60 0.1 HBB 3516
045NR 5.0 4.5 4.1 80 0.1 HBB 4516
060NR 7.0 6.0 5.2 80 0.1 HBB 616
DABB-B
Back turning
Cat. No.
Grade
Min. machining
diameter
Diameter
Height
Length
Nose
radius Sleeve Cat. No.
DA2200
DMIN
DCON
HLFRE
DABB 045BR 7.0 4.5 4.0 80 0.1 HBB 4516
060BR 9.0 6.0 5.5 80 0.1 HBB 616
10°
Min. machining diameter DMIN
DCON
LF
RE H
Sleeve
Parts
ø16 DCON
15 100
Cat. No. Stock DCON
(mm) Set screw Wrench
HBB 2516 2.5
BT0404 TH020
3516 3.5
4516 4.5
616 6.0
Tools for machining small holes in aluminum alloy.
3 types are in stock handling all types of machining, including general boring,
undercutting, and back turning.
Minimum machinable diameter is ø 3.0 mm.
Cutting edge is made from high strength polycrystalline diamond DA2200.
For general boring of minimum machinable diameter ø 10 - ø 22 mm, BNB type
small hole boring tools and SUMIDIA inserts can also be applied!
(See page L105 for details)
SUMIDIA DABB Type
Small Diameter
Boring Bars
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
M30
General Features
Characteristics
The HF type high efficiency cutter for aluminum alloy achieves machining without
burrs using a unique insert shape.
New HFFH types with oil holes and BBT30 (BIG-PLUS™BT30) integrated arbor
types are available.
Achieves high-efficiency milling with Vf of over 20,000mm/min thanks to more teeth (3 edges per inch).
High Feed, High-efficiency Milling with more teeth
Maximum Allowable Spindle Speed and Feed Rate
Work Aluminum Case (Frame Milling)
Tool HFF12080R-25.4 ø80 10 Flutes
Conventional ø80 6 Flutes
Work Material
Not suitable for
cast iron or steel.
Aluminum and aluminum alloys
Other non-ferrous metal
Improved chip evacuation with internal coolant (HFFH type and HFFH-BBT30 type)
Reduces running costs by significantly increased number of regrinding (to 1.8mm).
Assuming the amount of regrinding
to be 0.2mm, an edge can be used
up to 10 times.
The effect of internal coolant controls chip blockages and packing in the work
material and improves tool life. (Use an arbor that supports internal coolant.)
The regrinding amount has been significantly increased compared to conventional screw-lock types.
* Given the condition of normal wear with ap of 1.4mm or less
Re
g
rindin
g
Portion
1.8mm
Max. Regrinding Amount
Reduces burrs by using a double-chamfer cutting edge.
Work Material A6061 Blanks
Cutting Conditions
vc=3,142m/min, fz=0.10mm/t
ap=0.5mm, Dry
Drastically reduces burrs by
preventing the plastic deformation
that causes burrs.
Burrs are formed.
No Burrs
0.416mm
25°
Conv. Edge
25°
Main Chamfer
Sub Chamfer
Double-Chamfe Edge
The wedge clamp with anti-scattering mechanism ensures safety and simple operation.
vf(mm/min)
02,500 7,5005,000 10,000
2,880mm/min
fz=0.16mm/t
HFF12080R 9,800mm/min
fz=0.08mm/t
Conventional Tool
2,880mm/min
3.4 Times Machining Efficiency
3.4 Times Machining Efficiency
3.4 Times Machining Efficiency
ø80
ø100
ø125
11,000
9,500
7, 50 0
2,763
2,983
2,944
to 0.2
to 0.2
to 0.2
to 22,000
to 22,800
to 22,500
10
12
15
Cutter n max vcfzvf
(m/min) (mm/t) (mm/min)(mm) (min-1)
Max. No. of Teeth
(Edges)
BIG-PLUS™ is a trademark of BIG DAISHOWA SEIKI CO., LTD.
Can also be used with BT30 spindle machines.
Do not exceed the maximum allowable spindle speed (n max) specified for each cutter diameter. (*See the table on the upper right.)
Expansion
High Efficiency Cutter for Aluminum Alloy
HF Type
HFJ
Enables Easy Run-Out Correction
6.0
N m
U
Clamping
Anti-scattering
Stopper
Unclamping
Anti-scattering
Stopper
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
M31
Chipbreaker Map Amount of Wiper Insert
Application Examples
Cutting Edge Selection
0.55mm
1.0mmDC
DCX
0.03-0.05mm
L G
GX
H
W
Preset Wiper Gap
Insert Mounting Direction
Structure of HF Type
Loosen the screw by one turn
before removing the insert.
Take note that if the insert is
forcibly removed in a wrong direction,
the tool may be
damaged.
Expansion
High Efficiency Cutter for Aluminum Alloy
HF Type
LGGXHW
6.0mm 6.0mm 9.0mm 6.0mm
Edge treatment
R200
25°
R200
25°
R200
25°
FA15’
25°
R200
25°
Characteristics
Application
Edge Length (*)
Type
Work Material
Cutting Edge
Insert Figure
Low cutting force Standard Long Edge Strong Edge
Wiper
Reduction of Back Force
General purpose Roughing
Emphasis on Fracture Resistance
* Max. Depth of Cut
Only GX type is 9.0mm
H
L
GX
G
Emphasis on
Fracture Resistance
Reduction of Back Force
Roughing
General purpose
Standard
Strong Cutting edge Large
Low
Toughness
Double the tool life of conventional
external coolant type for 3,600 units.
Good machined surface.
Work Automotive Component
Results
Body
HFFH12100R-25.4
Insert Cat. No.
Grade
Sumitomo
NF-LDEN12T3ZDTR-H
DA1000
No. of Teeth
12
6,000
3,600
0.05
0.2
Coolant Wet (Internal coolant)
n(min-1)
1,884
vc(m/min)
vf(mm/min)
fz(mm/t)
ap(mm)
1.7x the tool life of conventional
external coolant type for 17,000 units.
Breaks chips into even finer chips.
Work Material Aluminum Alloy
Work Engine Component
Results
Body
HFFH12125R-31.75
Insert Cat. No.
Grade
Sumitomo
NF-LDEN12T3ZDFR-G
DA1000
No. of Teeth
15
2,945
6,750
0.06
2.0
Coolant Wet (Internal coolant)
vc(m/min)
7, 50 0
n(min-1)
vf(mm/min)
fz(mm/t)
ap(mm)
Work Material Aluminum Alloy
The axial set screw and balance adjustment screw hole have been embedded
with a special material. A screwdriver or Allen key cannot be inserted into the hole.
Clamp
HFW
Clamp Bolt
WB6-13T
Adjustment
screw
HFJ
Insert
NF-LDEN
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
M32
90
3
mm
4
10
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
DC
DCX
DCSFMS
LF
DCB
KWW
KDP
CBDP
CBDP
D1
D2
LF
DCSFMS
DCB
KWW
DC
DCX
D1
LF
DCSFMS
DCB
KWW
DC
DCX
D1
KDP
KDP
CBDP
Fig 1 Fig 2 Fig 3
Body Fine Pitch 2 Flutes / Inch
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
HFM 12080RS-22 80 82 50 40 22 10.4 6.3 20 18 11 6 1.0 1
12080RS-27 80 82 55 50 27 12.4 7 22 20 14 6 1.2 1
12100RS-32 100 102 70 50 32 14.4 8 32 54 8 1.7 2
12125RS-32 125 127 70 50 32 14.4 8 32 84 10 2.2 3
12125RS-40 125 127 90 63 40 16.4 9 35 84 10 2.8 3
Inch
HFM 12080R-25.4 80 82 50 50 25.4 9.5 6 30 35 6 1.0 2
12100R-25.4 100 102 50 50 25.4 9.5 6 30 54 8 1.5 2
12100R-31.75 100 102 70 50 31.75 12.7 8 32 54 8 1.7 2
12125R-25.4 125 127 50 50 25.4 9.5 6 30 84 10 2.0 3
12125R-31.75 125 127 70 50 31.75 12.7 8 32 84 10 2.2 3
12125R-38.1 125 127 80 63 38.1 15.9 10 36 84 10 2.5 3
Inserts are not included.
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing NUnits mm
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L 6.0 Straight
General purpose
4
12T3ZDFR-G 6.0 Arc
General purpose
4
12T3ZDTR-H 6.0 Arc Strong edge 4
12T3ZDFR-GX 9.0 Arc Long Edge 5
12T3ZDFR-W Arc Wiper 6
Identification Details
HF M 12 080 R S -22
(1)
Cutter Series
(2)
M : Course Pitch
F : Fine Pitch
(3)
Insert Size
(4)
Cutter
Diameter
(5)
Direction
(6)
Metric Bore
(7)
Oil Hole
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000 to 2500 to 3000
0.05 to 0.13
to 0.20
DA1000
Si content of over 12.6%
N
Aluminum
Alloy
400 to 600 to 800
0.05 to 0.13
to 0.20
DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Fig 4 Fig 5
Fig 6
12.7
6.0 3.962
9.525
15°
12.7
9.0 3.962
9.525
15°
12.7 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Clamp Bolt
Adjustment Screw Adjusting Wrench
Wrench
Assembling Wrench
HFW WB6-13T 6.0 HFJ TTX20 RFT HFVT
Optional
Sold Separately
Expansion
Dimensions (mm)
High Efficiency Cutter for Aluminum Alloy
HFM 12000RS / R Type
mark: Standard stocked item (expanded product)
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
M33
90
3
mm
4
10
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
Fig 1 Fig 2 Fig 3
Body Extra-Fine Pitch 3 Flutes / Inch
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
HFF 12080RS-22 80 82 50 40 22 10.4 6.3 20 18 11 10 1.0 1
12080RS-27 80 82 55 50 27 12.4 7 22 20 14 10 1.2 1
12100RS-32 100 102 70 50 32 14.4 8 32 54 12 1.7 2
12125RS-32 125 127 70 50 32 14.4 8 32 84 15 2.2 3
12125RS-40 125 127 90 63 40 16.4 9 35 84 15 2.8 3
Inch
HFF 12080R-25.4 80 82 50 50 25.4 9.5 6 30 35 10 1.0 2
12100R-25.4 100 102 50 50 25.4 9.5 6 30 54 12 1.5 2
12100R-31.75 100 102 70 50 31.75 12.7 8 32 54 12 1.7 2
12125R-25.4 125 127 50 50 25.4 9.5 6 30 84 15 2.0 3
12125R-31.75 125 127 70 50 31.75 12.7 8 32 84 15 2.2 3
12125R-38.1 125 127 80 63 38.1 15.9 10 36 84 15 2.5 3
Inserts are not included.
Identification Details
HF F 12 080 R S -22
(1)
Cutter Series
(2)
F:Extra-Fine
Pitch
(3)
Insert Size
(4)
Cutter
Diameter
(5)
Direction
(6)
Metric Bore
(7)
Oil Hole
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing N
Unit(mm)
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L 6.0 Straight
General purpose
4
12T3ZDFR-G 6.0 Arc
General purpose
4
12T3ZDTR-H 6.0 Arc Strong edge 4
12T3ZDFR-GX 9.0 Arc Long Edge 5
12T3ZDFR-W Arc Wiper 6
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000 to 2500 to 3000
0.05 to 0.13 to 0.20
DA1000
Si content of over 12.6%
N
Aluminum
Alloy
400 to 600 to 800
0.05 to 0.13 to 0.20
DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
DC
DCX
DCSFMS
LF
DCB
KWW
D1
D2
LF
DCSFMS
DCB
KWW
KDP
DC
DCX
D1
LF
DCSFMS
DCB
KWW
DC
DCX
D1
KDP
CBDP
KDP
CBDP
CBDP
Fig 4 Fig 5
Fig 6
12.7
6.0 3.962
9.525
15°
12.7
9.0 3.962
9.525
15°
12.7 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Plate Clamp Bolt
Adjustment Screw Adjusting Wrench
Wrench
Assembling Wrench
HFW WB6-13T 6.0 HF J TTX20 RFT HFVT
Optional
Sold Separately
Expansion
Dimensions (mm)
High Efficiency Cutter for Aluminum Alloy
HFF 12000RS / R Type
mark: Standard stocked item (expanded product)
M34
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Fig 1 Fig 2 Fig 3
Body Extra-Fine Pitch 3 Flutes / Inch
W/ Oil Hole
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width
Grooving Depth
Mounting Depth
Bolt Bolt No. of
Teeth
Weight
(kg) Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP D1 D2
Metric
HFFH
12080RS-22
80 82 50 40 22 10.4 6.3 20 18 11 10 1.0 1
12080RS-27
80 82 55 50 27 12.4 7 22 20 14 10 1.2 1
12100RS-32
100 102 70 50 32 14.4 8 32 54 12 1.7 2
12125RS-32
125 127 70 50 32 14.4 8 32 84 15 2.2 3
12125RS-40
125 127 90 63 40 16.4 9 35 84 15 2.8 3
Inch
HFFH
12080R-25.4
80 82 50 50 25.4 9.5 6 30 35 10 1.0 2
12100R-25.4
100 102 50 50 25.4 9.5 6 30 54 12 1.5 2
12100R-31.75
100 102 70 50 31.75 12.7 8 32 54 12 1.7 2
12125R-25.4
125 127 50 50 25.4 9.5 6 30 84 15 2.0 3
12125R-31.75
125 127 70 50 31.75 12.7 8 32 84 15 2.2 3
12125R-38.1
125 127 80 63 38.1 15.9 10 36 84 15 2.5 3
Inserts are not included.
Identification Details
HF F H 12 080 R S -22
(1)
Cutter Series
(2)
F:Extra-Fine
Pitch
(3)
With
Oil Holes
(4)
Insert Size
(5)
Cutter
Diameter
(6)
Direction
(7)
Metric Bore
(8)
Oil Hole
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing N
Unit(mm)
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L 6.0 Straight
General purpose
4
12T3ZDFR-G 6.0 Arc
General purpose
4
12T3ZDTR-H 6.0 Arc Strong edge 4
12T3ZDFR-GX 9.0 Arc Long Edge 5
12T3ZDFR-W Arc Wiper 6
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000 to 2500 to 3000
0.05 to 0.13 to 0.20
DA1000
Si content of over 12.6%
N
Aluminum
Alloy
400 to 600 to 800
0.05 to 0.13 to 0.20
DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
LF
DCSFMS
DCB
KWW
KDP
DC
DCX
D1
LF
DCSFMS
DCB
KWW
KDP
DC
DCX
D1
DC
DCX
DCSFMS
LF
DCB
KWW
KDP
D1
D2
CBDP
CBDP
CBDP
Fig 4 Fig 5
Fig 6
12.7
6.0 3.962
9.525
15°
12.7
9.0 3.962
9.525
15°
12.7 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Plate Clamp Bolt
Adjustment Screw Adjusting Wrench
Wrench
Assembling Wrench
HFW WB6-13T 6.0 HF J TTX20 RFT HFVT
Optional
Sold Separately
Dimensions (mm)
90
3
mm
4
10
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
High Efficiency Cutter for Aluminum Alloy
HFFH 12000RS / R Type
mark: Standard stocked item (expanded product)
M35
SUMIDIA
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Inserts P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
SUMIDIA
Application
High Speed/Light
N
General Purpose
N
Roughing N
Unit(mm)
Cat. No.
DA1000
Cutting Edge
Length
Unique
wiper edge
Application Fig
NF-LDEN 12T3ZDFR-L 6.0 Straight
General purpose
1
12T3ZDFR-G 6.0 Arc
General purpose
1
12T3ZDTR-H 6.0 Arc Strong edge 1
12T3ZDFR-GX 9.0 Arc Long Edge 2
12T3ZDFR-W Arc Wiper 3
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000 to 2500 to 3000
0.05 to 0.13 to 0.20
DA1000
Si content of over 12.6%
N
Aluminum
Alloy
400 to 600 to 800
0.05 to 0.13 to 0.20
DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Fig 1 Fig 2
Fig 3
12.7
6.0 3.962
9.525
15°
12.7
9.0 3.962
9.525
15°
12.7 3.962
8.525
15°
Wiper Insert
N m
N m
Recommended Tightening Torque (N·m)
Parts
Clamp Plate Clamp Bolt
Adjustment Screw Adjusting Wrench
Wrench
Assembling Wrench
HFW WB6-13T 6.0 HF J TTX20 RFT HFVT
Optional
Sold Separately
60
33
BBT30
DC
DCX
Body Extra-Fine Pitch 3 Flutes / Inch
W/ Oil Hole
Cat. No. Stock
Diameter
Max. Diameter
No. of
Teeth
Weight
(kg)
DC DCX
Inch
HFFH 12080R-BBT30
80 82 10 1.6
12100R-BBT30
100 102 12 2.4
12125R-BBT30
125 127 15 2.9
Inserts are not included.
Identification Details
HF F H 12 080 R-BBT30
(1)
Cutter Series
(2)
F:Extra-Fine
Pitch
(3)
With
Oil Holes
(4)
Insert Size
(5)
Cutter
Diameter
(6)
Direction
(7)
Compatible Arbor Symbol
BIG-PLUSTM is a trademark of BIG DAISHOWA SEIKI CO., LTD.
Can also be used with BT30 spindle machines.
Dimensions (mm)
90
3
mm
4
10
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
High Efficiency Cutter for Aluminum Alloy
HFFH 12000R-BBT30 Type
mark: Standard stocked item (expanded product)
SUMIDIA
M36
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
General Features
The high-speed RF type cutter for aluminum alloy is a light-weight, high-efficiency cutter
designed for roughing to finishing of aluminum alloys and other non-ferrous metals.
Characteristics
From Roughing to Finishing Processes Roughing : Economical carbide insert / High-precision finishing with SUMIDIA
Strong and Light Cutter Body Special Aluminum body /40% lighter than steel cutters / Hard-anodized plated body /
Improved efficiency in higher rotational speeds, lower spindle loads and shorter tool change time
Safe Design Anti-centrifugal force design to prevent inserts from dislodging from cutter (Speeds must be within max. recommended conditions) /Non-wedge design to prevent deformation
Easy Run-out Adjustment
External setting gauge is used for easy tool presetting / High precision cutter construction, enables run-out within 10 μm even before setting
Application Examples
Work
(Work Material)
Cutter
Insert
(Grade)
Cutting Conditions
vc
= Cutting Speed (m/min)
vf
= Feed Rate (mm/min)
ap
= Depth of Cut (mm)
Results
Case
(ADC12)
RF4160R
SUMIDIA Blade
(DA2200)
vc = 3,000
vf = 5,730
ap = 0.10
Surface Finish: Ra=0.2μm
Output: 30,000 units
30x tool life of carbide tool
Contact Surface of
Transmission Case
(ADC12)
RF4125R
SUMIDIA Insert
(DA1000)
vc = 3,000
vf = 7,640
ap = 1.5
Surface Finish: Ra=0.3μm
Output: 20,000 units
Contact Surface
of Cylinder Head
(AC4C)
RF4250R
Carbide Insert
(H1)
vc = 2,000
vf = 7,535
ap = 3.5
Rough Cutting
Output: 10,000 units
Surface Finish
· Process: Finish Milling
· M/C: Machining Centre
· Arbor: HSK63A
· Work: Si 10 to 12% Al Alloy
· Cutter: RF4100R 6 Teeth (1 Wiper)
· Grade: SUMIDIA (DA1000)
vc4,990m/min
n 15,900min-1
vf11,400mm/min
fz 0.12mm/t
ap0.5mm Wiper ap0.03mm
Dry
Rz(Highest Peak)0.69μm Ra 0.092μm
Maximum Allowance of Spindle Speed
Cat. No. n max
(min -1)
RF4080R 17,000
RF4100R 15,900
RF4125R 13,500
RF4160R 11,000
RF4200R 9,000
RF4250R 7,600
RF4315R 6,000
Work Material
Aluminum and aluminum alloy
Other non-ferrous metal
Not suited for cast
iron or steel
Insert Setup
For setting of Carbide inserts with SUMIDIA inserts/ blade
1. 1
DC
0.5
SUMIDIA Insert
Carbide Insert
Roughing and finishing in the same process
1. 0
0.03 to 0.05
Wiper Insert
SUMIDIA Insert
When using wiper edge
CAUTIONS
(For more details, refer to the instruction manual included with the product)
As it is possible to mix different types of inserts / blades, it is important
to take note of the following.
Do not mix reground and new inserts or even inserts with different
regrinding amount on the same cutter.
Carbide and SUMIDIA inserts must be arrange in an alternate manner.
Ensure proper balancing by fixing SUMIDIA inserts of blades on
opposite positions of the cutter.
Si content of over 12.6%
N
Aluminum
Alloy
400 to 600 to 800
0.05 to 0.13 to 0.20
DA1000
DA2200
200 to 300 to 400
0.05 to 0.13 to 0.20
H1
Recommended Cutting Conditions
Si content of 12.6% or less
ISO
Work
Material Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2000 to 3500 to 5000
0.05 to 0.13 to 0.20
DA1000
DA2200
1000 to 1750 to 2500
0.05 to 0.13 to 0.20
H1
RF Cutter Structure
Cap Screw
(Main Clamp)
BX0620
Stopper
RFS
Adjustment Screw
RFJ Cartridge
RFR, RFF, RFFH
Screw
(Insert Attachment Screw)
BFTX0509N
Set Screw
(Sub-clamp)
BTD0510
Cover
RFC
Screw
FBUP2-A0-8
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
High Speed Aluminium Alloy Cutter
RF Type
SUMIDIA
M37
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Body Inch
Cat. No. Stock
Diameter
Max. Diameter
Boss
Total Length
Hole Size
Grooving Width Grooving Depth Mounting Depth
No. of
Teeth
Weight
kg Fig
DC DCX
DCSFMS
LF DCB KWW KDP CBDP
RF 4080R 80 82 60 50 25.40 9.5 6 30 6 0.7 1
4100R 100 102 75 50 31.75 12.7 8 38 6 1.0 1
4125R 125 127 75 63 38.10 15.9 10 38 8 1.6 1
4160R 160 162 100 63 50.80 19.1 11 38 10 2.6 1
RF 4200R 200 202 130 63 47.625 25.4 14 42 12 3.6 2
4250R 250 252 130 63 47.625 25.4 14 42 16 6.0 2
4315R 315 317 240 80 47.625 25.4 14 42 18 11.0 2
Cartridges, blades and inserts are sold separately
* Please use a collar bolt for securing the cutter to the arbor.
High-speed Finishing for Non-Ferrous Metal
Fig 1 Fig 2
DCSFMS
DCB
KWW
LF
KDP
DC
DCX
DCSFMS
DCB
KWW
LF
KDP
DC
DCX
ø32
ø18
32
ø101.6
CBDP
CBDP
60
RF4080R only
Parts
Cover Stopper Cap
Screw
Set
Screw Screw
Adjustment
Screw
Screw
Wrenches Wrench
Main Clamp
Sub-clamp
Cover Attachment Insert Attachment
TH050
TH025
RFT
RFC RFS BX
0620 10.0 BTD
0510 3.0 FBUP2
-A0-8 RFJ
BFTX
0509N
6.0
TH050
TH025
RFT
TTX20
Blades / Dummy Blades
Description
Cat. No.
SUMIDIA
DA2200
SUMIDIA Blade
RFB
SUMIDIA Wiper Blade
RFBW
Dummy Blade RFD
* Protect the body as well as maintain
balance by using dummy blades for
unused teeth.
Internal Coolant Attachments
Use an internal coolant holder or a standard clamp bolt with coolant hole when using internal coolant.
Typical examples are given in the table below. For standards, contact each manufacturer directly.
External Setting Parts
Cartridge design allows inserts to be mounted away
from the machine with high precision.
Body Cat. No.
Internal Coolant Holder
Standard Clamp Bolt with Coolant Hole (Ex.)
MST Corporation
Big Daishowa Seiki Co. Ltd.
RF 4080R MBC-M12 TMBA-M12
RF 4100R MBC-M16 TMBA-M16
RF 4125R MBC-M20 TMBA-M20
RF 4160R MBC-M24 TMBA-M24
RF 4200R RF-CLT
RF 4250R RF-CLT
RF 4315R RF-CLT
Clamp Jig
RF-JIG Sold separately
Standard stocked item
Setting Gauge
RF-SET Sold separately
Standard stocked item
Internal Coolant Holder
RF-CLT Standard
stocked item
Standard Clamp Bolt with Coolant Hole
Representative example MBC-M12
to M24 Sold Separately
Direction of Coolant Supply
N N N N N
N N N N
N N N N
H1
DL1000
DA1000
DA2200
SC10
Fig Fig
SDET 1204ZDFR
3 RFR 8
NF-SNEW 1204ADFR
4 RFF 9
120404ADFR-H
5 9
1204ADFR-W
6 RFF 9
SNEW 1204ADFR-WS
7 RFF 9
Fig 8
(RFR) (RFF)
Fig 9
Inserts / Cartridges P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade
Carbide
SUMIDIA
SUMI
CRYSTAL
DLC-Coat
Application
High Speed/Light
Cat. No.
General Purpose
Roughing
Refer to page M50 for
details of SUMICRYSTAL.
* When using large depth of cut (ap = 3mm or longer)
with RF4080R, use RFFH unit.
(RFF is possible for normal cutting.)
Cartridge
Cartridge
Cat. No.
Stock
RFF(Others)
RFFH(RF4080R)
*
Wiper inserts are indicated by a -W or -WS suffix. -H indicates deep cutting (ap) insert
12.7
12.7
4.76
15°
Fig 3
12.7
4.78
4.8
12.7
15°
Fig 4
12.7
12.7
9.5
4.78
15°
Fig 5
11.7 0
12.75
2.3
4.78
15°
Fig 6
11.7 0
12.75 4.76
20°
Fig 7
Fig 3 Fig 4 Fig 5 Fig 6 Fig 7
Wiper Insert Wiper Insert
12.7
4.78
4.8
12.7
15°
12.7
12.7
9.5
4.78
15°
11.7
12.75
2.3
4.78
15°
11.7
12.75
4.76
20°
12.7
12.7
4.76
15°
N m
Recommended Tightening Torque N m
N m N m N m
RFT
Dimensions (mm)
90
3mm
87
10
mm
Axial
Radial
4°
10°
Rake Angle
Carbide Inserts
SUMIDIA Inserts
P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
High Speed Aluminium Alloy Cutter
RF 4000 Type
mark : To be replaced by new item (Please confirm stock availability)
SUMIDIA
M38
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
General Features
The small diameter milling cutter SRF type for Aluminum
alloy is most suited to high-efficiency machining of
aluminum alloys on small machines.
Characteristics
Best Suited For Small Machines
Especially reliable on BT30 class small machines.
From Roughing To Finishing Processes Utilising SUMIDIA DA1000
Insert with a side edge of 5mm.
Economical NF-type Inserts
NF-type SUMIDIA DA1000 inserts lower tooling costs.
High Speed Cutting With SUMIDIA
Maximum spindle speeds of up to n = 20,000min-1
(Actual spindle speeds must be set within the rotational limits of your machine and arbor. )
Simple design for insert run-out
Simple insert mounting design for easy yet precise tool adjustments.
Application Examples
Work
(Work Material)
Cutter
Insert
(Grade)
Cutting Conditions
n = Spindle Speed (min
-1
)
v
f
= Feed Rate (mm/min)
a
p
= Depth of Cut (mm)
Results
Cam Case
(ADC12)
SRF50R
NF-SNEW09T3ADTR
(DA1000)
n =6,000
vf =2,400
ap=0.5
12,000 pcs produced with no
problems.
Computer Case
(ADC12)
SRF50R
NF-SNEW09T3ADTR
(DA1000)
n =15,000
vf =7,500
ap=0.2
Improved efficiency of
endmill operation by 2.5
times.
Differential Case
(ADC12)
SRF63R
NF-SNEW09T3ADTR
(DA1000)
n =8,000
vf =4,000
ap=0.5
No obstructions on tool
magazine when mounting
ø63mm cutter on small
machines.
Si content of over 12.6%
N
Aluminum
Alloy
400 to 600 to 800
0.05 to 0.13 to 0.20
DA1000
Recommended Cutting Conditions
Si content of 12.6% or less.
ISO
Work
Material
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum
Alloy
2,000 to 3,000 to 4,000
0.05 to 0.13 to 0.20
DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note
Aluminium Alloy Milling Cutter
SRF Type
SUMIDIA
M39
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
90
5
mm
2° to 4°
6°
Rake Angle
Axial
Radial P
Steel M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
N
Aluminium
S
Exotic Alloy
H
Hardened Steel
Body Inch
Cat. No.
Stock
Diameter Boss
No. of
teeth
Fig Weight
(kg)
DC
DCSFMS
SRF 30R-ST 30 3 1 0.34
40R-ST 40 4 1 0.50
SRF 30R-BT30 30 3 2 0.57
40R-BT30 40 4 2 0.72
SRF 30R 30 50.0 3 3 0.27
40R 40 50.0 4 3 0.35
50R 50 46.5 5 4 0.59
63R 63 45.0 6 4 0.67
Inserts are not included.
High-speed Finishing for Non-Ferrous Metal
Standard inserts and wiper inserts can be used on the same cutter body.
Inserts with nose radius can reduce the clattering.
These cannot be used with wiper inserts.
Inserts can be reground 3 times (up to minimum
IC diameter 9.225mm).
Do not mix new and reground inserts, or
even inserts with different regrind amount
on the same cutter.
When using reground inserts, it is advisable to
re-confirm insert height and cutting
diameter with a tool pre-setter.
Arbor for SRF30R, SRF40R
When using SRF30R and SRF40R cutters, there is a requirement to modify the arbor as
shown above.
(1. Reduce part of the arbor's adaptor shaft from ø25.4mm to ø15mm.
2. Add 4 tap holes for (M5) cap screws.) Please use a hexagonal bolt M5 × 20 mm for securing the body.
Maximum Depth Of Cut Guide (SRF50R, 5 Teeth)
The table below contains guidelines on the maximum depth of cut determined from
internal tests. ' ' marks indicate the possible application range. Actual cutting
conditions should be set based on actual machine and work characteristics.
Feed
Rate
Depth of Cut
ap(mm)
Feed Rate vf (mm/min)
2,500 4,000 5,000
Feed Rate Per Tooth fz (mm/t)
0.05 0.08 0.10
0.5
1. 0
1. 5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Inserts
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous Metal
S
Exotic Alloy
H
Hardened Steel
Grade SUMIDIA
Application
High Speed/Light
N N
General Purpose
N N
Roughing N N
Cat. No.
DA1000
DA2200
Fig Cutting
Edge
NF-SNEW 09T3ADTR 5Standard
09T3ADTR-U 6Wiper
09T3ADTR-R 7
Nose Radius
Fig 1 Fig 2 Fig 3 Fig 4
100
6040
ø20
DC
50
23
6
(12)
DC
DCSFMS
ø25.4
ø19
ø13
9.5
60
38 20 BT30
DC
DCSFMS
ø25.4
9.5
45
13
6
26
DC
(ø15.5)
Adjustment Screw
SRFJ
Insert Screw
BFTX0409N
Wiper Insert Parts
Insert Screw Adjustment Screw Wrenches
N m
BFTX0409N
4.0 SRFJ
12
(22)
ø15
(ø25.4)
45°
ø40 0.2
(4 Equi-spaced Holes)
4 M5 x 0.8 Depth 8
Cutting Conditions
Cutter: SRF50R
Insert: NF-SNEW 09T3ADTR (DA1000)
= 10,000min-1
Arbor: BT30 FMA25.4-45
Work: A-5052
Width: 35mm at depth of cut indicated above
TTX15W
TH015
Please use hexagonal bolt (JISB1176) M12 x 30-35 mm for securing ø50 and ø63 cutter to the arbor.
R100
Fig 5 Fig 6 Fig 7
3.962
15°
Side View
(Same For All)
C0.5
9.525
6
9.525
C0.5
9.525
6
9.555 R0.5
9.525
6
9.525
N m
Recommended Tightening Torque N m
Dimensions (mm)
Aluminium Alloy Milling Cutter
SRF Type
mark: To be replaced by new item (Please confirm stock availability)
SUMIDIA
M40
Achieves excellent cutting performance with a cutting edge shape
design that is optimized for machining aluminum alloys and non-
ferrous metal materials.
Improves the quality of finished surfaces with adjustment for high
precision cutting edge runout.
Also handles rough machining due to having a highly rigid body and
blades that are sturdily attached with double clamps.
Body (FAM Type)
Approach angle: 25
Axial direction rake angle: +13
Radial direction rake angle: +4
DC
25°
KWW
KDP
LF
DC
DCB
DCX
KWW
KDP
LF
DC
DCB
DCX
KWW
KDP
LF
DC
DCB 18
26
DCX
Fig 1 Fig 2 Fig 3
CBDP
CBDP
CBDP
Cat. No. Stock
Cutting diameter
Height Hole size
Attaching depth
Groove width Groove depth
No. of teeth
Weight
(kg) Fig
R L DC LF DCB CBDP KWW (KDP)
SAM080 R/L 80 50 25.4 25 9.5 6 4 1.6 4
SAM100 R/L 10 0 50 31.75 32 12.7 8 4 2.3 5
125 R/L 125 63 38.1 38 15.9 10 5 3.7 5
160 R/L 160 63 50.8 38 19.1 11 6 5.9 5
SAM200 R/L 200 63 47.625 38 25.4 14 8 8.5 6
250 R/L 250 63 47.625 40 25.4 14 10 14.3 6
315 R/L 315 63 47.625 40 25.4 14 12 30.3 6
See the page on the right (M41) for blades, parts, and recommended cutting conditions.
The body does not include inserts.
We can also manufacture 2 flutes/inch multi flute type for both FAM type and SAM type.
Cat. No. Stock
Cutting diameter Max. cutting dia.
Height Hole size
Attaching depth
Groove width
Groove depth
No. of teeth
Weight
(kg) Fig
R L DC DCX LF DCB CBDP KWW (KDP)
FAM080 R/L 80 92 50 25.4 25 9.5 6 4 2.1 1
FAM100 R/L 10 0 112 5 0 31.75 32 12.7 8 4 2.9 2
125 R/L 125 137 63 38.1 38 15.9 10 5 3.8 2
160 R/L 160 171 63 50.8 38 19.1 11 6 6.6 2
FAM200 R/L 200 210 63 47.625 38 25.4 14 8 9.9 3
250 R/L 250 260 63 47.625 40 25.4 14 10 16.0 3
315 R/L 315 325 63 47.625 40 25.4 14 12 25.1 3
The body does not include inserts.
Body (SAM Type)
Approach angle: 0
Axial direction rake angle: +10
Radial direction rake angle: +6
DC
0°
Fig 4 Fig 5 Fig 6
KWW
(KDP)
LF
DC
DCB
KWW
DCB
DC
(KDP)
LF
KWW
DCB
18
26
DC
101.6
(KDP)
LF
CBDP
CBDP
CBDP
SUMIDIA Cutters
FAM/SAM Type
13
65
5.8
mm
10
4 6
90
5.7
mm
Axial direction
Radial direction
Rake angle
(FAM type)
(SAM type)(FAM type)
(SAM type)
P
Steel M
Stainless steel
K
Cast iron
N
Non-ferrous
N
Aluminum
S
Exotic alloy
H
Hardened steel
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Inch
Inch
Dimensions (mm)
Dimensions (mm)
SUMIDIA
M41
Performance
1
0
2
( m)
0.04 0.05 0.06 0.08 0.1 mm/t
5
mm
0
5
m
6
m
6
m
8
m
5000
= 1.4
m
Ra
= 0.2
m
Surface roughness
Face machining
Work material:
AC2C vc = 1,500 m/min ap = 0.5 mm
fz = 0.04–0.15 mm/t Dry
Surface roughness
Side milling
Work material:
AC2C vc = 1,000 m/min ap = 5.0 mm
ae = 0.1 mm fz = 0.06 mm/t Dry
Rz
(Max. height)
Rz
(Max. height)
Body (SAM-E Type)
DC
DMM h7
75
120
90°
Cat. No.
Stock
Cutting
diameter
Shank
diameter
No. of teeth Axial rake Radial rake
DC DMM
SAM050E R/L
50 32 3 10° 0°
063E R/L
63 32 3 10° 1°
080E R/L
80 32 4 10° 2°
The body does not include inserts.
Blade
7. 9 15
Fig 1
26
(5.8)
C1 7. 9 C1 15
26
(5.7)
Fig 2
Cat. No. DA150
DA2200
Fig
Applicable
cutter
RLRL
FAB R/L 1FAM
SAB R/L 2SAM
Parts
Applicable cutter
Cat. No.
Tightening bolt
Holding piece
Adjustment
wedge
Double ended
screw
Double ended
screw
Wrench
FADR FAWR FAAR WB7-15T WB7F-15T TT25 FAM type
SAM type
Note: The adjustment wedge for SAM050ER/L and SAM063ER/L is SAAR.
Small Hole Type SUMIDIA Cutters With Handle Excellent cutting performance and wear resistance
Uses a new cutting edge shape that has excellent cutting
performance and high cutting edge strength
High accuracy cutting edge runout
Fine adjustment protrusion mechanism using a fine pitched screw
High rigidity body design
Improves rigidity of the blade seating surface with shallow flutes
SUMIDIA Cutters
SAM-E Type
Recommended Cutting Conditions
ISO Work
material
Machining
details
Cutting Speed vc (m/min)
Lower limit - Recommended -
Upper limit
Feed rate fz (mm/t)
Lower limit - Recommended -
Upper limit
Insert
Grade
N
Aluminum
alloy (AC)
Rough
400 to 1700 to 3000
0.05 to 0.13 to 0.20
DA150
DA2200
Aluminum
alloy (ADC)
Finishing
400 to 1700to 3000
0.04 to 0.10 to 0.15
DA150
DA2200
Aluminum
alloy (A390)
Finishing 300 to 450 to 600
0.04 to 0.10 to 0.15
DA150
DA2200
0 2
10
90
5.7
mm
Axial direction
Radial direction
Rake angle
P
Steel M
Stainless steel
K
Cast iron
N
Non-ferrous
N
Aluminum
S
Exotic alloy
H
Hardened steel
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
The cutting conditions above are an approximation. Adjustment may be
necessary depending on the machine rigidity, work rigidity, and depth of cut.
Warning
Dimensions (mm)
SUMIDIA
M42
Characteristics
A brazed type multi flute cutter that is best suited for high feed
rate machining
Best suited for front face cutting of aluminum alloys and non-
ferrous metals due to the excellent fracture resistance and
cutting performance of DA2200
Perfect for small machines. Endmill type small hole cutters
Has internal oil delivery type oil hole that handles high speed
machining
Body
LF
Fig 1
Fig 2
Fig 3
4
LH
R0.4
DC 0
-0.2
DMM h7
LF
4
LH
R0.4
DC 0
-0.2
DMM h7
LF
4
LH
R0.4
DC 0
-0.2
DMM h7
Recommended
Cutting
Conditions
Tooling
ap
Application
Example
Work material Cutting conditions Results
ADC12
Aluminum alloy
Motor case part
Tools:
DFE8400GS
Machining conditions:
vc = 1,500 m/min
n = 11,940 min 1
fz
= 0.03 mm/t
vf
= 2,865 mm/min
ap
= 0.5 mm
Wet
Obtained a good machined
surface without burrs.
Cycle type was greatly reduced due
to an increased number of flutes
compared to insert type cutters.
SUMIDIA Small Hole Cutters
DFE Type
ISO
Work material
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
N
Aluminum alloy
200 to 800 to 2000 0.02 to 0.05 to 0.10 DA2200
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Dimensions (mm)
Cat. No. Grade Cutting
diameter Length Head Shank
diameter
No. of flutes
Fig
DA2200
DC LF LH DMM
DFE 4200GS 20 80 25 16 4 1
DFE 6250GS 25 80 25 16 6 2
6300GS 30 80 25 16 6 2
DFE 8400GS 40 80 25 16 8 3
8500GS 50 80 25 20 8 3
SUMIDIA
M43
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
Mold Finish Master
SUMIDIA Binderless Endmill Series
SUMIDIA Binderless Ballnose Endmills
NPDBSNPDBS Type Type / / NPDBNPDB Type Type
For Machining Ballnose Shapes
R
Ball
SUMIDIA Binderless Radius Endmills
NPDRSNPDRS Type Type
For Machining Side Surfaces/Bottom Radii
r
Radius
Pocket Machining
Work material: Carbide AF1 (ultra fine grain alloy)
Finishing tool: NPDRS1100R005-030
Machining conditions: 10mm 10 mm Depth 2 mm
Cutting conditions: n = 40,000 min
-1
, vf = 200 mm/min
pf = 0.005 mm, oil mist
Surface roughness: Ra 0.015 m
Machining time: 2 hours
General Features
SUMIDIA Binderless is a type of polycrystalline diamond,
produced by directly sintering nano-order diamond grains
without using any binders.
SUMIDIA Binderless is harder than single-crystal diamond
and has no cleavability. Therefore, it enables machining of
hard, brittle materials such as carbides and enables new
machining methods.
Characteristics
Best suited for finishing of brittle materials such as carbide
Achieving excellent machined surface quality with a sharp cutting edge and optimized cutting edge preparation.
Achieves high precision machining and long tool life
Maintains excellent dimension accuracy over long periods of time with high contour accuracy of the cutting edge and high
wear resistance of the diamond.
Application To Medical Use (µ-TAS Mold)
Work material:
Carbide AF1 (ultra fine grain alloy)
Finishing tool: NPDB1030-010 (R0.3)
Cutting conditions: n = 38,000 min-1, vf = 95 mm/min
pf = 0.001 mm, Wet (oil)
Finishing allowance: 0.003 mm
Surface roughness: Ra 0.016–0.020 m
Machining distance: 8.3 m
Machining time: Finishing 1 hour 28 minutes
1mm
SUMIDIA
M44
M
Flute
Flute
1
1
Recommended Cutting Conditions
(1) Use a machine with high rigidity for stable cutting.
(2) Non-water soluble coolant recommended. Supply as a mist or external coolant.
Take fire prevention precautions to avoid fire hazards caused by sparks igniting during
machining or tool breakage.
(3) Shorten overhang as much as possible.
(4)
Adjust cuttings conditions as necessary as machine rigidity and other conditions may vary.
(5) Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth
of cut to the desired machined surface finish.
NPDRS Type Body (for standard finishing)
Cat. No. Stock
Cutting
diameter
Nose
radius
Depth of
cut
Length Length
Neck
diameter
Shank
diameter
Real effective length with respect to
work material gradient angle Wiper
edge
DC RE
APMX
LU LF DN DMM 0.5 1 1. 5 2 3
NPDRS 1020R002-006 0.2 0.02 0.1 0.6 40 0.175 4 0.61 0.62 0.63 0.64 0.66
No
1020R005-006 0.2 0.05 0.1 0.6 40 0.175 4 0.61 0.62 0.63 0.64 0.66
1030R002-010 0.3 0.02 0.15 1.0 40 0.27 4 1.01 1.03 1.04 1.06 1.09
1030R005-010 0.3 0.05 0.15 1.0 40 0.27 4 1.01 1.03 1.04 1.06 1.09
1050R005-015 0.5 0.05 0.25 1.5 40 0.47 4 1.61 1.66 1.72 1.78 1.92
NPDRS 1050R010-015 0.5 0.10 0.25 1.5 40 0.47 4 1.61 1.66 1.71 1.77 1.91
1100R005-030 1.0 0.05 0.55 3.0 40 0.95 4 3.40 3.52 3.65 3.78 4.08
1100R010-030 1.0 0.10 0.55 3.0 40 0.95 4 3.40 3.52 3.64 3.77 4.07
1100R020-030 1.0 0.20 0.55 3.0 40 0.95 4 3.40 3.51 3.63 3.76 4.05
1200R005-040 2.0 0.05 0.55 4.0 40 1.95 4 4.44 4.59 4.75 4.93 5.33
NPDRS 1200R010-040 2.0 0.10 0.55 4.0 40 1.95 4 4.43 4.59 4.75 4.92 5.31
1200R020-040 2.0 0.20 0.55 4.0 40 1.95 4 4.43 4.58 4.74 4.91 5.29
Grade NPD10
Work material Carbide
DC
(mm)
CBDP
(mm)
Spindle speed
(min-1)
Feed rate
(mm/min) ap
(mm)
pf
(mm)
0.2 0.10 40,000 100 0.001 0.001
0.3 0.15 40,000 150 0.002 0.001
0.5 0.25 40,000 200 0.003 0.001
1.0 0.55 40,000 400 0.005 0.003
2.0 0.55 40,000 600 0.010 0.005
Flute
Flute
1
1
Grade
Binderless
Side Flat
g
CurveR
CFRP
General
steel
Carbon
steel
Alloy
steel
Carbide
Hard brittle
material
Pre-
hardened
steel
Tempered
steel
Die steel
45–55
HRC 55–60
HRC 60–65
HRC
Stainless
steel
Ti alloy
Heat resistant
alloy
Cast iron
Aluminum
alloy
Copper
alloy
Graphite
Hardened steel
Cutting Diameter and Nose Radius Combinations
DC r0.02 r0.05 r0.1 r0.2
0.2
0.3
0.5
1.0
2.0
RE
DC
DN
LF
LU
15
DMM
APMX
Effective length
Work material gradient angle
p
f
Mold Finish Master
NPDRS Type
SUMIDIA Binderless
Radius Endmills
Identification Detail
NPDR S 1 020 R002 - 006
Series code
For standard
finishing
No. of
flutes
Cutting
diameter
Corner radius Length below
neck
Dimensions (mm)
SUMIDIA
M45
M
Recommended Cutting Conditions
(1) Use a machine with high rigidity for stable cutting.
(2) Non-water soluble coolant recommended. Supply as a mist or external coolant.
Take fire prevention precautions to avoid fire hazards caused by sparks igniting during
machining or tool breakage.
(3) Shorten overhang as much as possible.
(4)
Adjust cuttings conditions as necessary as machine rigidity and other conditions may vary.
(5) Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth
of cut to the desired machined surface finish.
Grade
Binderless
Flute
Flute
1
1
Side Flat
g
CurveR
CFRP
General
steel
Carbon
steel
Alloy
steel
Carbide
Hard brittle
material
Pre-
hardened
steel
Tempered
steel
Die steel
45–55
HRC 55–60
HRC 60–65
HRC
Stainless
steel
Ti alloy
Heat resistant
alloy
Cast iron
Aluminum
alloy
Copper
alloy
Graphite
Hardened steel
NPDB Type Body (for precision finishing)
Cat. No. Stock
Ballnose radius
Cutting
diameter
Depth of
cut
Length Length
Neck
diameter
Shank
diameter
Real effective length with respect to work
material gradient angle
RE DC
APMX
LU LF DN DMM 0.5 1 1. 5 2 3
NPDB 1010-004 0.1 0.2 0.1 0.4 40 0.18 4 0.44 0.45 0.46 0.47 0.49
1020-008 0.2 0.4 0.2 0.8 40 0.38 4 0.83 0.84 0.85 0.86 0.89
1030-010 0.3 0.6 0.3 1.0 40 0.58 4 1.05 1.08 1.10 1.13 1.20
1050-020 0.5 1.0 0.5 2.0 40 0.95 4 2.08 2.13 2.19 2.24 2.38
1100-030 1.0 2.0 1.0 3.0 40 1.95 4 3.13 3.20 3.27 3.35 3.53
Grade NPD10
NPDBS Type Body (for standard finishing)
Cat. No. Stock
Ballnose radius
Cutting
diameter
Depth of
cut
Length Length
Neck
diameter
Shank
diameter
Real effective length with respect to work
material gradient angle
RE DC
APMX
LU LF DN DMM 0.5 1 1. 5 2 3
NPDBS 1010-004 0.1 0.2 0.1 0.4 40 0.18 4 0.44 0.45 0.46 0.47 0.49
1020-008 0.2 0.4 0.2 0.8 40 0.38 4 0.83 0.84 0.85 0.86 0.89
1030-010 0.3 0.6 0.3 1.0 40 0.58 4 1.05 1.08 1.10 1.13 1.20
1050-020 0.5 1.0 0.5 2.0 40 0.95 4 2.08 2.13 2.19 2.24 2.38
1100-030 1.0 2.0 1.0 3.0 40 1.95 4 3.13 3.20 3.27 3.35 3.53
Grade NPD10
Flat surface finishing
Work material Carbide
RE
(mm)
APMX
(mm)
Spindle speed
(min-1)
Feed rate
(mm/min) ap
(mm)
pf
(mm)
0.1 0.4 40,000 100 0.001 0.001
0.2 0.8 40,000 150 0.001 0.001
0.3 1.0 40,000 200 0.001 0.001
0.5 2.0 40,000 400 0.001 0.003
1.0 3.0 40,000 600 0.001 0.005
Copy finishing
Work material Carbide
RE
(mm)
APMX
(mm)
Spindle speed
(min
-1
)
Feed rate
(mm/min) ap
(mm)
pf
(mm)
0.1 0.4 40,000 100 0.001 0.001
0.2 0.8 40,000 150 0.002 0.001
0.3 1.0 40,000 200 0.003 0.001
0.5 2.0 40,000 400 0.005 0.003
1.0 3.0 40,000 600 0.010 0.005
Note: A radius inspection score report is attached to the case. Compatible with long neck type due to the size. Contact us for more information.
RE
LF
LU
15
APMX
DC
DN
DMM
Effective length
Work material gradient angle
p
f
Mold Finish Master
NPDBS Type / NPDB Type
SUMIDIA Binderless
Ballnose Endmills
Flute
Flute
1
1
Expanded
Identification Detail
NPDB (S) 1 030 - 010
Series code
For standard
finishing
No. of
flutes
Ballnose
radius
Length below
neck
Dimensions (mm)
Dimensions (mm)
SUMIDIA
M46
High rake blade shape combined with DA2200 suppresses burrs over
long periods of time and enables high speed / high efficiency machining
Best suited for front surface cutting of aluminum alloys, such as
computer parts.
Recommended Cutting Conditions Recommended Cutting Conditions
2 flutes
DC
Work material
Cutting conditions
Aluminum alloy
Copper alloy
Spindle speed
(min
-1
)
Feed rate
(mm/min)
4.0 40,000 4,000
5.0 32,000 3,200
8.0 20,000 2,000
9.0 17,800 1,780
10.0 16,000 1,600
Standard depth of cut
ap0.4DC
4 flutes
DC
Work material
Cutting conditions
Aluminum alloy
Copper alloy
Spindle speed
(min
-1
)
Feed rate
(mm/min)
9.0 17,800 3,560
10.0 16,000 3,200
13.0 12,300 2,460
Standard depth of cut
ap0.4DC
Grade
Polycrystalline
diamond
CFRP
General
steel
Carbon
steel
Alloy
steel
Pre-
hardened
steel
Tempered
steel
Die steel
45–55
HRC 55–60
HRC 60–65
HRC
Stainless
steel
Ti alloy
Heat resistant
alloy
Cast iron
Aluminum
alloy
Copper
alloy
Graphite
Hardened steel
Flutes
Flutes
2
2
2 Flutes (Dimensions: mm)
Cat. No. Stock
Cutting diameter
DC
Length
LFS
Length
LF
Shank diameter
DMM
DFE 2040S 4.0 15 50 6
2050S 5.0 15 50 6
DFE 2080S 8.0 15 60 10
2090S 9.0 15 70 10
2100S 10.0 15 70 10
Grade DA2200
4 Flutes (Dimensions: mm)
Cat. No. Stock
Cutting diameter
DC
Length
LFS
Length
LF
Shank diameter
DMM Fig
DFE 4090S 9.0 15 70 10 1
4100S 10.0 15 70 10 1
DFE 4130GS 13.0 15 70 10 2
Grade DA2200
Flutes
Flutes
4
4
LF
LFS
4
C0.1
DMMh8
DC–0.1
0
LF
LFS
4
C0.1
DMMh8
DC–0.1
0
Fig 1
Fig 2
A.R.: +5°
R.R.: 0
LF
LFS
4
C0.1
DMM h8
DC–0.1
0
A.R.: ø4, ø5 = +3°
ø8, ø9, ø10 = +5°
R.R.: 0°
A diamond endmill with long tool life and smooth surface
finishing
Best suited for finishing non-ferrous metals (aluminum alloy,
copper alloy, etc.) and for machining strong plastics such as
GFRP / CFRP
2 flutes
DC
Work material
Cutting conditions
Aluminum alloy
Copper alloy
Spindle speed
(min
-1
)
Feed rate
(mm/min)
6.0 6,400 580
7.0 5,500 500
8.0 5,400 500
9.0 5,300 480
10.0 4,800 440
11.0 4,400 400
12.0 4,000 360
Standard depth of cut
ap0.4DC
1 flute
DC
Work material
Cutting conditions
Aluminum alloy
Copper alloy
Spindle speed
(min
-1
)
Feed rate
(mm/min)
4.0 6,000 210
5.0 5,000 175
Standard depth of cut
ap0.4DC
ap
5
LF
DC–0.1
DMM h6
0
LFS
5
LF
DMM h6
DC–0.1
0
LFS
1 Flute (Dimensions: mm)
Cat. No. Stock
Cutting diameter
DC
Length
LFS
Length
LF
Shank diameter
DMM
DAE 1040 4.0 10 45 6
1050 5.0 12 50 6
Grade DA200
2 Flutes (Dimensions: mm)
Cat. No. Stock
Cutting diameter
DC
Length
LFS
Length
LF
Shank diameter
DMM
DAE 2060 6.0 20 50 6
DAE 2070 7. 0 20 60 8
2080 8.0 20 60 8
DAE 2090 9.0 25 71 10
2100 10.0 25 71 10
DAE 2110 11.0 25 75 12
2120 12.0 25 75 12
Grade DA200
Grade
Polycrystalline
diamond
CFRP
General
steel
Carbon
steel
Alloy
steel
Pre-
hardened
steel
Tempered
steel
Die steel
45–55
HRC 55–60
HRC 60–65
HRC
Stainless
steel
Ti alloy
Heat resistant
alloy
Cast iron
Aluminum
alloy
Copper
alloy
Graphite
Hardened steel
Flute
Flute
1
1
Flutes
Flutes
2
2
SUMIDIA Endmills
DFE Type
SUMIDIA Endmills
DAE Type
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
SUMIDIA
M47
3D
SUMIDIA
SUMIDIA Binderless
SUMICRYSTAL
M
DAL Type
Grade class
SUMIDIA
Applicable
machining
processes
High speed / light cutting
N
General purpose cutting
Rough cutting
Cat. No.
DA2200
Cutting dia. (shank dia.)
DC DMM
Flute length
LCF
Length
OAL
Tip
PL
DAL 0500H–0600H
ø5 ≤ DC ≤ ø6
31.6 81.6 1.6
0601H–0700H
ø6 DC ≤ ø7
36.9 91.9 1.9
0701H–0800H
ø7 DC ≤ ø8
37.2 92.2 2.2
0801H–0900H
ø8 DC ≤ ø9
42.5 102.5 2.5
0901H–1000H
ø9 DC ≤ ø10
42.8 102.8 2.8
1001H–1100H
ø10 DC ≤ ø11
53.1 113.1 3.1
1101H–1200H
ø11 DC ≤ ø12
53.4 113.4 3.4
(Note) When ordering, for example, specify DAL0605H for ø 6.05 mm.
DDL Type
Grade class
SUMIDIA
Applicable
machining
processes
High speed / light cutting
N
General purpose cutting
Rough cutting
Cat. No.
DA2200
Cutting dia. (shank dia.)
DC DMM
Flute length
LCF
Length
OAL
Tip
PL
DDL 050V–060V
ø5 ≤ DC ≤ ø6
31.5 81.0 1.0
061V–070V
ø6 DC ≤ ø7
36.2 91.2 1.2
071V–080V
ø7 DC ≤ ø8
36.4 91.4 1.4
081V–090V
ø8 DC ≤ ø9
41.6 101.6 1.6
091V–100V
ø9 DC ≤ ø10
41.7 101.7 1.7
101V–110V
ø10 DC ≤ ø11
51.9 111.9 1.9
111V–120V
ø11 DC ≤ ø12
52.1 112.1 2.1
(Note) When ordering, for example, specify DDL105V for ø 10.5 mm.
Our new product line includes a high precision type and a general type for
machining holes in aluminum alloys! DAL type for high precision machining is capable of making IT class 7–8 holes.
DDL type for general hole machining is capable of making IT class 11–12 holes.
It is mainly used for machining holes for taps.
Precautions for Use
When using DAL type for high precision machining, use it
together with a machine that has especially high rigidity and a
high precision holder.
Supply a sufficient amount of cutting oil to the opening of the
hole.
P Steel M Stainless steel
K Cast iron N
Non-ferrous metal
S Exotic alloy H
Hardened steel
P Steel M Stainless steel
K Cast iron N
Non-ferrous metal
S Exotic alloy H
Hardened steel
Recommended Cutting Conditions
vc Cutting speed (m/min) f Feed rate (mm/rev)
Cutting diameter
DC (mm)
Conditions
DAL Type DDL Type
Depth of cut
Oil
up to ø8.0 vc80
to
100
to
150 150
to
200
to
250
L/D = 3 or
less Emulsion
f0.05
to
0.1
to
0.15 0.1
to
0.15
to
0.25
up to
ø12.0
vc80
to
100
to
150 150
to
200
to
250
f0.08
to
0.13
to
0.2 0.15
to
0.2
to
0.3
Carbon steel, alloy steel
Tactile
cast iron
up to 45HRC
46HRC–
up to 0.28%
0.29%–
Composite
CFRP
Tempered
steel
Stainless
steel Ti alloy
Heat resistant
alloy
Cast iron
Aluminum
alloy
Copper
alloy
Hardened steel
120°
DC m5
PL
DMM h8
LCF
OAL
140°
DC h8
DMM h8
LCF
OAL
PL
DDL TypeDAL Type
SUMIDIA Drills
DAL Type / DDL Type
Polycrystalline
diamond
Min. Max.
Optimum
