2018 2019
PERFORMANCE CUTTING TOOLS
CUTTING TOOLS
PERFORMANCE
General Catalogue
A1 ~
B1 ~
C1 ~
C57 ~
C18
C25
C33
C40
C49
C52
M1~
M1~
D1 ~
E1 ~
F1 ~
F43 ~
N1 ~
C57
C63
C66
C67
C70
C80
C84
4
Guidance
Contents
Grades
Inserts
Inserts
80° Diamond Type
55° Diamond Type
Square Type
60° Triangular Type
35° Diamond Type
80° Trigon Type
CBN Inserts
PCD Inserts
Negative Positive
Boring Bars
Grooving Holders
Parting-Off Holders
Negative Type
Positive Type
Threading Holders
Insert Selection
External Holders
Round Type
6
l
m
q
p
−
:
:
:
:
:
:
8mm
30°
23468
4mm 45°
Thank you for using the Sumitomo Electric Hardmetal General Catalogue
(Sumitomo/SUMIBORON/SUMIDIA Cutting Tools Catalogue).
This catalogue presents the major items in the
Sumitomo Cutting Tools product line.
The catalogue ist organised as follows:
(1) Cutting Tool Grades
(2) Sumitomo Products
(3) SUMIBORON, SUMIDIA Products
Ask for our brochures and pamphlets.
This catalogue is current as of January 2018.
As a result ot our ongoing research, product
may reect enhancements in qualitiy,
performance and specications not listed in this
catalogue.
To order Sumitomo/SUMIBORON/SUMIDIA
products, contact your nearest Sumitomo
Electric Hardmetal dealer or distributor.
For inquiries or other requests, feel free to
contact your nearest sales ofce.
Notice
Stock Marking Chart
Euro stock item
Japan stock item
Delivery on request
To be replaced by new item
Made to order item
We cannot produce
Note:
Stocking policy may change without prior notice,
please consult our sales representative for
actual stock situation.
Meaning of Icons
Steel Stainless
Steel
Cast Iron
Non Ferrous
Alloy
Exotic
Alloy
Hardened
Steel
Grade
ISO
classication
of work
material:
Common
Miling Cutter
Max. depth
of cut
Cutting edge
angle
Sharp edge Corner with
honing
Helix angle
(ex.)
Radius Ballnose
Endmill
Shape
No. of teeth
New
Featured for the rst time
in this catalogue
Flutes
A1
A1 ~ A20
A
A2
A3
A 4 - 7
A 8 - 9
A10-11
A12-13
A14-15
A16-17
A18-19
Insert
Selection
Insert Selection
Insert Selection
Chipbreaker and Grade Selection
Sumitomo Grades (Turning) .....................................
Sumitomo Grades (Milling) ......................................
Steel Turning Inserts .................................................
Stainless Steel Turning Inserts .................................
Cast Iron Turning Inserts ...........................................
Exotic Alloy Inserts ....................................................
Hardened Steel Turning Inserts ................................
Non-Ferrous Metal Turning Inserts...........................
Small Product Machining ..........................................
New
Content A ~ P
A2
-
P01 P10 P20 P30
-
K01 K10 K20 K30P40
-
S01 S10 S20 S30
-
H01 H10 H20 H30
N01N10N20 N30
--
01 10 20 30
CP
-
M01M10 M20M30 M40
ST10P
G10E
ST20E
A30
AC405K
C
AC415K C
AC420K
C
AC810P
C
AC820P
C
T1000A
T1500A
T1000A
BNS800
BN7000
BNC500
P
AC830P
C
T1500Z
P
T3000Z
P
AC8025P
C
AC510U
P
AC520U
P
EH510
BNC100
P
BNC160
P
BNC200
P
BNC300
P
BN1000
BNX10
BNX20
BN2000
BNX25
BN350
EH520
BN7000
BNS800
BNC2010
P
BNC2020
P
DA1000
AC510U
P
BN7000
DA150
BN7500
H1
T1000A
AC6020M
C
AC6030M
C
AC630M
C
AC830P
C
T1000A
T1500A
AC520U
P
AC6040M
P
AC530U
P
AC805P
C
AC8025P C
AC610M
C
C
AC820P
AC503U
P
AC1030U
P
AC1030U
P
AC1030U
P
Selection of Sumitomo
Grades (Turning)
According to Work Materials and Applications
Insert
Selection
Cutting Process
ISO Classication
Coated
Carbide
Coated
Cermet
Cermet
Carbide
Uncoated CBN
Coated CBN
Cutting Process
ISO Classication
Coated
Carbide
Cermet
Carbide
Coated CBN
Uncoated CBN
PCD
General Steel (Carbon Steel, Alloy Steel), Soft Steel
Stainless Steel
High-Speed
MediumFinishing to Light Rough to Heavy
High-Speed
MediumFinishing to Light Rough to Heavy
Wear Resistance
Fracture Resistance
Wear Resistance
Fracture Resistance
Cast Iron
High-Speed MediumFinishing
Wear Resistance
Fracture Resistance
Exotic Alloy
High-Speed MediumLight
Wear Resistance Fracture Resistance
Hardened Steel
High-Speed MediumLight
Wear Resistance
Fracture Resistance
Non-Ferrous Metal
High-Speed
MediumLight
Wear Resistance
Fracture Resist.
Sintered Components
High-Speed
MediumLight
Wear Resistance
Fracture Resist.
: 1st Recommendation :
2nd Recommendation
: CVD Coating : PVD Coating Blank: Uncoated
Small Product
Machining
New
New
New
New
New
New
New
A3
-
P01 P10 P20 P30
-
K01 K10 K20 K30P40 M01
-
M10 M20 M30 M40
G10E
A30N
ACK200 C
ACP100 C
T250A
BNS800
BN7000
ACK300
P
ACP200
P
ACP300
P
A30N
T250A
ACP300
P
ACK300
P
ACM300
P
ACM200
ACM100
P
C
--
H01 H10 H20 H30 N01 N10 N20 N30
S01
-
S10 S20 S30 S40
DL1000
P
H1
EH520
BN7000
DA1000
BN350
ACK300
P
ACM100
P
ACM200
C
ACM300
P
CP
ACK100 C
T4500A
T4500A
Selection of Sumitomo
Grades (Milling)
According to Work Materials and Applications
Insert
Selection
Cutting Process
ISO Classication
Coated
Carbide
Cermet
Carbide
Uncoated CBN
Coated CBN
Cutting Process
ISO Classication
Coated
Carbide
Carbide
Uncoated CBN
PCD
General Steel (Carbon Steel, Alloy Steel), Soft Steel
Stainless Steel
High-Speed
MediumFinishing to Light Rough to Heavy
High-Speed
MediumFinishing to Light Rough to Heavy
Wear Resistance
Fracture Resistance
Wear Resistance
Fracture Resistance
Cast Iron
High-Speed MediumFinishing
Wear Resistance
Fracture Resistance
Exotic Alloy
High-Speed
MediumFinishing to Light
Wear Resistance Fracture Resistance
Hardened Steel
High-Speed MediumLight
Wear Resistance
Fracture Resistance
Non-Ferrous Metal
High-Speed Medium
Light
Wear Resistance
Fracture Resistance
: 1st Recommendation :
2nd Recommendation
: CVD Coating : PVD Coating Blank: Uncoated
Rough to Heavy
A4
NMU
NGE
NGU
NSU
NMU
NSU
NLU
0 0,2 0,4 0,6
1
2
3
NLU
0,2 0,4
3
2
1
0
NMU
NSU
NLU
0,2 0,4
6
4
2
00,6
NMU
NME
NSU
NSE
0 0,3 0,6 0,9
2
4
6
NGU-W
NLU-W
NSE-W
0 0,2 0,4 0,6
2
4
6
NMX
NUX
0 0,2 0,6 0,8
2
4
6
NGE
0,4
NME
NSE
0 0,4 0,8 1,2
10
5
15
NHU
NHF
1,6
NMP NHP
NME
NSE
l l
NGU
NGE NLB
NFB
NLB
NFB
NHW
NFA
NFE
NFE
NFE
NFE
NFB
0
100
200
300
400
500
0
100
200
300
400
500
(m/min) (m/min)
T1000A
T1500Z
T1500A
T3000Z
AC805P
AC810P
AC1030U
AC820P
AC830P
AC8025P
NSX
AC6030M
Steel Turning Insert Selection Guide
Main Chipbreakers
Sub-Chipbreakers
Grades
Positive TypeNegative Type
Negative Type
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Depth of Cut (mm)
Cutting Speed (vc)
Cutting Speed (vc)
Depth of Cut (mm)Depth of Cut (mm)
Depth of Cut (mm)
Depth of Cut (mm)
Depth of Cut (mm)
Depth of Cut (mm)
Chipbreakers for Small Depths
Chipbreakers for
High-Efficiency Machining
Wiper Inserts
Chipbreakers for Heavy Cutting
Strong Edge Chipbreakers
(Crater- and Wear-Resistant)
(Sharper Edge)
Fine Finishing to Finishing Finishing to Rough Cutting
RoughingFinishing
General CuttingGeneral Cutting
Roughing
Interrupted CuttingInterrupted Cutting
Finishing
Continuous CuttingContinuous Cutting
Insert
Selection
New
New
A5
NFL T1500Z 0,2-0,6-1,0 0,05-0,15-0,25 100-250-400
NSE AC805P
NLU AC810P 0,5-1,0-1,5 0,1-0,25-0,4 260-340-420
NGU AC820P
NGU AC8025P 1,0-2,5-4,0 0,2-0,35-0,5 200-260-320
NMU AC830P 2,0-4,0-6,0 0,3-0,45-0,6 140-180-220
NFL T1500Z 0,2-0,6-1,0 0,05-0,15-0,25 100-200-300
NSE AC805P
NLU AC810P 0,5-1,0-1,5 0,1-0,25-0,4 210-275-340
NGU AC820P
NGU AC8025P 1,0-2,5-4,0 0,2-0,35-0,5 150-190-230
NMU AC830P 2,0-4,0-6,0 0,3-0,45-0,6 110-135-160
NFL T1500Z 0,2-0,6-1,0 0,05-0,15-0,25 50-150-250
NSE AC805P
NLU AC810P 0,5-1,0-1,5 0,1-0,25-0,4 170-225-280
NGU AC820P
NGU AC8025P 1,0-2,5-4,0 0,2-0,35-0,5 130-165-200
NMU AC830P 2,0-4,0-6,0 0,3-0,45-0,6 90-120-150
00,2 0,8
6
4
2
NGE
NSE
0,4 0,6
NME l
ll
l
l
NFE
Recommended Cutting Conditions
Feed Rate (mm/rev)
Depth of Cut (mm)
Conventional chip flow
CharacteristicsApplication Range
Shared Features of the High Efciency Chipbreaker Series
Chip flow by NSE, NGE
and NME
Limited chip contact area
increases stress and causes
insert damage
Smooth ow improves chip
direction and shape.
Recommended Grades and Chipbreakers Steel
Work Material
Soft Steel
Medium Carbon
Steel
High Carbon
Steel
Cutting
Process
Fine Finishing
Finishing
Medium Cutting
Roughing
Fine Finishing
Finishing
Medium Cutting
Roughing
Fine Finishing
Finishing
Medium Cutting
Roughing
Chipbreaker Grade Depth of Cut
(mm)
Feed Rate
(mm/rev)
Cutting Speed
(mm/min)
Rake face prole relieves stress concentration with smooth chip evacuation
(Min. - Optimum - Max.)
Insert
Selection
Medium Cutting
Medium Cutting
Finishing
Finishing
Medium Cutting
Finishing
A6
AC805P / AC810P / AC820P / AC8025P / AC830P / AC1030U
l
l
AC8025P
AC8025P
AC8025P
20 40 60 80 1000
0,05
0,10
0,15
0,20
0,25
0,30
5 15 20 25 300
0,05
0,10
0,15
0,20
0,25
0,30
10
AC8025P
AC8025P
AC800P Series covers a wide range of machining applications from high speed to interrupted cutting.
l All grades feature Super FF Coat, which has excellent wear and chipping resistance.
l Versatile GE Type chipbreaker suited to high-feed applications. High efficiency, long tool life.
The ultra-thick alumina coating achieves excellent wear resistance at high speed cutting above 300 m/min
under dry cutting conditions.
In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a tough,
thick Alumina coating enhanced by newly developed grain growth control technology, excellent wear
resistance and long tool life in high-speed, high-feed cutting.
In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a high-
density structured FF-Al2O3 layer using new smooth surface treatment technology, and also employs
coating thickness control technology to achieve excellent versatility, stability, and long tool life.
Employs Absotech Platinum, a new CVD coating. This grade has excellent adhesion and chipping
resistance thanks to the smooth surface treatment and reduction in tensile stress of the coating to
achieve a stable, long tool life.
In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a
strengthened FF-Al2O3 layer using new stress control technology, and moreover provides excellent
reliability and wear- resistance in heavy interrupted cutting to achieve long tool life.
AC1030U
: Employs Absotech Bronze, a new PVD coating and exclusive tough carbide substrate. This grade
reduces adhesion and microchipping with a high-quality cutting edge to achieve excellent machined
surface quality.
Steel Recommended Carbide Grades
Grades
Work Material: 15CrMo5, Toolholder: PCLNR2525M12, Insert: CNMG120408NGU
Cutting Conditions: c=300m/min,=0,3mm/rev,p=1,5mm,Wet,
Work Material: 34CrMo4, Toolholder: PCLNR2525M12, Insert: CNMG120408NSE
Cutting Conditions: c=200m/min, =0,2mm/rev,p=1,5mm,Wet
Insert
Selection
Wear Resistance (Medium-Speed vc=200m/min)
Excellent wear resistance in medium-speed cutting.
Adhesion and Chipping Resistance
Greatly improved adhesion and chipping resistance with an advanced coating and smooth surface treatment.
Conv. A
Comp. A Comp. B
Conv. B
Comp. C Comp. D
Performance
AC805P:
AC810P:
AC820P:
AC8025P:
AC830P:
Cutting Time (min)
Cutting Time (min)
Flank Wear Width (mm)
Flank Wear Width (incl. Chipping) (mm)
Conv. A
Conv. B
Comp. C
Comp. D
Comp. A
Comp. B
New
New
A7
T1000A / T1500A / T1500Z
NFA / NFL T1500Z 0,2-0,5-1,0 0,05-0,15-0,25 150-280-400
NLU T3000Z 0,3-1,0-1,8 0,08-0,20-0,35 150-280-400
NFA / NFL T1500A 0,2-0,5-1,0 0,05-0,15-0,25 100-200-300
NSU / NSE
T1500A 0,5-1,0-2,0 0,08-0,20-0,35 100-200-300
NGU T1500Z 0,8-2,2-4,0 0,15-0,25-0,50 100-200-300
NFA / NFL T1000A 0,2-0,5-1,0 0,05-0,15-0,25 50-150-250
NSU / NSE
T1500Z 0,5-1,0-2,0 0,08-0,20-0,35 50-150-250
NGU T1500Z 0,8-2,2-4,0 0,15-0,25-0,50 50-150-250
l
l
T1500A
0,05
0
0,10
0,15
0,20
T1500A
5 10 15 20 25
l l
0 1.000 2.000 3.000 4.000 5.000
T1000A
0
0,05
0,10
0,15
0,20
5 10 15 20 25
T1000A
T1500Z T1500Z
0
0,05
0,10
0,15
0,20
T1500Z
10 20 30 40 50
l
l
T1500A
T1000A
T1500Z
(Min. - Optimum - Max.)
Flank Wear (mm)
Cutting Time (min)
Beautiful glossy finished
surfaces after facing.
T1000A: An uncoated cermet grade designed with wear resistance in mind that provides long tool life and excellent
wear resistance in continuous nishing and proling applications.
T1500A: A general purpose uncoated cermet grade that provides excellent value for money and delivers improved
nished surface quality while providing good wear and fracture resistance.
T1500Z:
Superior turning quality thanks to „Brilliant Coat“. PVD coating with excellent adhesion resistance. A general purpose
coated cermet grade capable of maintaining high-quality nished surfaces while providing excellent wear resistance.
Recommended Cermet Grades Steel
Work Material: 34CrMo4 Insert: CNMG120408NSU
Cutting Conditions:
vc = 230m/min, f = 0,20mm/rev, ap = 1,0mm, Wet
Work Material: C45, Insert: CNMG120408NLU,
Cutting Conditions: vc = 150m/min, f = 0,12mm/rev, ap =1,0mm, Wet
Grades
Performance
Machined Surface Finish
Competitor’s Cermet (P20)
Conventional Grade
Competitor’s Cermet(P20)
1,5 times better wear
resistance!
Wear Resistance
Work Material Cutting
Process
Chipbreaker
Grades Depth of Cut
(mm)
Feed Rate
(mm/rev)
Cutting Speed
(m/min)
Soft Steel
Fine Finishing
Finishing
Fine Finishing
Finishing
Medium
Fine Finishing
Finishing
Medium
Alloy Steel
Carbon Steel
High Carbon Steel
Carbon Steel
Recommended Cutting Conditions
Insert
Selection
Fracture Resistance
Wear Resistance
Work Material: 34CrMo4 Insert: NMG120408NSU
Cutting Conditions: vc=320m/min, f =0,20mm/rev, ap=1,5mm, Dry
Work Material: 34CrMo4 Insert: CNMG120408NSU
Cutting Conditions: vc=230m/min, f =0,20mm/rev, ap=1,0mm, Wet
Conventional
Grade
Competitor’s Cermet
(P10)
Exhibits excellent
wear resistance.
Cutting Time
Flank Wear Width (mm)
Competitor’s Cermet
(P10)
Conventional
Grade
Provides excellent fracture resistance in addition to wear resistance.
No. of Impacts
Wear Resistance
Machined Surface Finish
Competitor's
Coated Cermet
(P20)
Competitor’s Cermet (P20)
Conventional
Grade
Cutting Time
(mm)
Flank Wear Width
Work Material: 34CrMo: Insert: CNMG120408NSU
Cutting Conditions: vc=230m/min, f =0,20mm/rev, ap=1,0mm, Wet
Work Material: 21NiCrMo2, Insert:DNMG150408NSU
Cutting Conditions: vc=150m/min ,f =0,20mm/rev, ap=1,0mm, Wet
Work Material: H240LA, Insert: CNMG120408NSU
Cutting Conditions: vc=100m/min, f =0,15mm/rev, ap=1,0mm, Wet
Conventional
Grade
Competitor's Coated
Cermet (P20)
Beautiful finished surfaces
even at lower cutting speeds.
Reduces cloudy finish
on machined surfaces.
A8
NMU
NMU
NSU
NLU
NEX
NGU
NSU
NEF
NEG
l l l
0 0,2 0,4 0,6
6,0
–
4,0
–
2,0
–
0
l l
0 0,2 0,4
4,0
–
3,0
–
2,0
–
1,0
–
0
AC6030M
AC6040M
AC630M
AC530U
X6CrAl 13, X8CrNiS 18 9,
X29CrS 13, X6CrMoS 17,
X12CrS 13
NEF (NSU) AC6020M 0,5-1,5-2,0 0,05-0,15-0,25 170-230-300
NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 140-170-250
NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 140-170-200
X12Cr 13, X20Cr 13,
X30Cr 13, X6Cr 17,
X19CrNi 17 2,
X6CrNi 18 9
NEF (NSU) AC6020M 0,5-1,5-2,0 0,05-0,15-0,25 120-180-240
NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 100-150-200
NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 80-130-180
X5CrNi 18 10, X2CrNi 19 11,
X2CrNiMo 18 10, X4CrNiMo 17 12 2,
X2CrNiMo 17 12 2, X5CrNiMo 17 13,
X6CrNiTi 18 10, X70CrMo 15
NEF (NSU) AC6020M 0,5-1,5-2,0 0,05-0,15-0,25 120-180-240
NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 100- 150-200
NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 80- 130-180
X5CrNi 17 7, X2CrNi 18 9,
X6CrNi 25 20,
X2CrNiMoN 17 12 2,
X6CrNiNb 18 10
NEF (NSU) AC6030M 0,5-1,5-2,0 0,05-0,15-0,25 100-145-180
NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 80- 120-160
NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 70- 100-140
X5CrNiCuNb 16 4, X7CrNiAl 17 7,
X4CrNuMo 27 5 2,
X2CrNiMoN 22 5 3,
X2CrNiMoCuN 25 6 3
NEF (NSU) AC6030M 0,5-1,5-2,0 0,05-0,15-0,25 90-115-140
NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 70- 90-110
NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 50- 80-120
NEM
NLB
AC6020M
AC1030U
200
150
100
50
(m/min)
Cutting Speed (vc)
RoughingFinishing
High Speed,
High Efciency Cutting
Wide Cutting Range
Heavy Interrupted Cutting
General Cutting Interrupted CuttingContinuous Cutting
Positive TypeNegative Type
Chipbreakers
Grades
Recommended Cutting Conditions
Feed Rate
Depth of Cut (mm)
Feed Rate
Depth of Cut (mm)
(Min. - Optimum - Max.)
Stainless Steel
Turning Insert Selection Guide
Insert
Selection
Ferritic
Materials
Martensitic
Materials
Austenitic
Materials
Two-Phase
(Austenite /
Ferrite)
Materials
Precipitation
Hardening
Cr-
Based
Cr/Ni-
Based
Work Material Cutting
Range Chipbreaker Grade
Cutting Conditions
Finishing
Medium
Roughing
Finishing
Medium
Roughing
Depth of Cut
ap (mm)
Feed Rate
f (mm/rev)
Cutting Speed
vc (m/min)
Finishing
Medium
Roughing
Finishing
Medium
Roughing
Finishing
Medium
Roughing
Small Product
Machining
New
New
A9
AC6030M
AC6040M
AC6020M / AC6030M / AC6040M / AC1030U
10 20 30 40 50
0,05
0
0,10
0,15
0,20
0,25
0,30
0
10 20 30 40 50
0,05
0,10
0,15
0,20
0,25
0,30
0
500 1.000 1.500 2.000 2.500
0
1.000 2.000 3.000 4.000 5.000 6.00
0
l l
l l
AC6030M
AC6040M
AC6040M
AC6030M
Grades
Recommended Grades and Chipbreakers
Stainless Steel
Insert
Selection
AC6030M: Employes "Absotech Platinum", a new CVD coating. The first recommended grade for general machining of stainless
steel that drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining.
Achieves long and stable machining thanks to the improved coating strength and excellent adhesion.
AC6040M: Employes "Absotech Bronze", a new PVD coating and exclusive tough carbide substrate. The first recommended
grade for interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks
to the excellent adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance
of the exclusive carbide substrate.
Performance
Continuous Cutting Interrupted Cutting
Interrupted CuttingContinuous Cutting
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NEX
Cutting Conditions: c =200m/min, =0,2mm/rev, oc =2,0mm, Wet
Flank Wear Width (mm)Flank Wear Width (mm)
Cutting Time (min)
Cutting Time (min)
No of Impacts until Breakage
No of Impacts until Breakage
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU
Cutting Conditions: c =100m/min, =0,1mm/rev, oc =1,0mm, Wet
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU
Cutting Conditions: c =150m/min, =0,2mm/rev, oc =2,0mm, Wet
Work Material: CNMG 120408 NGU Insert: CNMG 120408 NGU
Cutting Conditions: c =230m/min, =0,23mm/rev, oc =0,80mm, Dry
Conventional
Grade
Conventional
Grade
Comp. A
(CVD, M30)
Comp. B
(PVD, M40)
Comp. A
(CVD, M30)
Conventional
Grade
Conventional
Grade
Comp. B
(PVD, M40)
AC6020M: Employes "Absotech Platinum", a new CVD coating. The first recommended grade for continuous stainless steel
machining that achieves a good balance between wear resistance and fracture resistance by combining a hardened
substrate with excellent wear resistance.
New
New
AC1030U:
Employes "Absotech Bronze", a new PVD coating with a special tough carbide substrate. Achieving excellent
machined surface quality with a high-quality cutting edge that reduces adhesion and micro-chipping.
A10
–BN7000 0,1-0,20-0,5
500-1.500-2.000
−−
−BNC500 − − 0,1-0,20-0,4 250-350-500
NUZ AC405K 0,1-0,25-0,4 230-400-570 0,1-0,25-0,4 170-350-500
NUZ AC415K 0,1-0,25-0,4 200-350-500 0,1-0,25-0,4 150-300-450
NGZ AC415K 0,1-0,30-0,5 150-275-400 0,1-0,30-0,5 150-250-350
NGZ AC405K 0,1-0,30-0,5 170-315-460 0,1-0,30-0,5 170-285-400
NGZ AC415K 0,1-0,30-0,5 150-275-400 0,1-0,30-0,5 150-250-350
NGZ AC420K 0,1-0,30-0,5 100-200-300 0,1-0,30-0,5 80-150-220
NGZ AC415K 0,1-0,30-0,5 150-275-400 0,1-0,30-0,5 150-250-350
NGZ AC420K 0,1-0,30-0,5 100-200-300 0,1-0,30-0,5 80-150-220
AC420K 0,2-0,35-0,6 100-175-250 0,2-0,35-0,6 80-130-180
0 0,2 0,4 0,6
2,0
4,0
6,0
0 0,2 0,4 0,6
4,0
6,0
2,0
ll
–
2.000
1.000
500
300
200
100
500
300
200
100
(m/min) (m/min)
BN7000
BN7000
BNS800
BNC500
AC8025P
AC415K
AC405K
AC420K
AC405K
AC415K
AC420K
AC8025P
Cutting Speed (vc)
Cutting Speed (vc)
RoughingFinishing
General Cutting General Cutting
Roughing
Interrupted Cutting Interrupted Cutting
Finishing
Continuous Cutting Continuous Cutting
High Speed,
Continuous Cutting
Mill-Scaled Work,
Interrupted Cutting
Continuous Cutting
Negative Type Positive Type
Chipbreakers
Grades
Cast Iron Turning Insert Selection Guide
Recommended Cutting Conditions
(Min. - Optimum - Max.)
Applications Cutting
Process
Chipbreakers
Grades
GG (Grey Cast Iron)
GGG (Ductile Cast Iron)
High Speed
Cutting
Finishing
Light
Interrupted
Medium
Roughing
Continuous
Continuous
General
Interrupted
Continuous
General
Interrupted
Continuous
General
Interrupted
Feed Rate
(mm/rev)
Cutting Speed
(m/min)
Feed Rate
(mm/rev)
Cutting Speed
(m/min)
GGG (Ductile Cast Iron)GG (Grey Cast Iron)
Roughing
Medium Cutting
Finishing
Sharp Edge Strong Edge
LargeDepth of Cut
Feed Rate
(Sharper Edge and Low Cutting Force)
No breaker
Depth of Cut
Feed Rate
Roughing
Medium Cutting
Finishing
Sharp Edge Strong Edge
LargeDepth of Cut
No breaker
Depth of Cut
Insert
Selection
No
breaker
No
breaker
Continuous ~
General
High Speed,
Continuous Cutting
Mill-Scaled Work,
Interrupted Cutting
Continuous Cutting
A11
l
l
AC405K / AC415K / AC420K
AC420K Fracture Resistance
AC405K: Suitable for high-speed continuous cutting. Excellent resistance to wear and plastic
deformation.
AC415K: First recommended grade for cast iron turning. Provides stability and long tool life in a wide
range of processes.
AC420K: Superior fracture resistance provides excellent stability in interrupted unstable cutting and
when cutting mill-scaled work.
AC405K / AC415K Wear Resistance AC415K Chipping Resistance
Coating Structure
Improvements to super FF-TiCN coating grain and hardness provide significantly improved wear resistance.
Newly developed stress control technology enhances micro-grained α Alumina (FF-Al2O3) coating for superior reliability.
Coating stress control technology reduces abnormal
damage caused by chipping.
AC400K Series
Coating
Conventional
Coating
Work Material:
GGG-40,3
Toolholder: PCLNR2525-43, Insert: CNMG120408
Cutting Conditions: vc=350m/min, f =0,25mm/rev, doc =1,5mm Wet
Work Material: GGG-40,3 (Round Bar)
Insert: CNMG120408
Cutting Conditions:
vc=200 ~ 400m/min, f =0,30mm/rev, doc =1,5mm, Wet
Work Material: GGG-40,3
Insert: CNMG120408
Cutting Conditions: vc=300m/min, f =0,25mm/rev, doc =1,5mm, Wet
Recommended Grades and Chipbreakers Cast Iron
Grades
Micro-grained α Alumina (FF-Al2O3)
Improved adhesion and peel-off
resistance.
Super FF-TiCN
Ultra-ne grained, ultra-hard TiCN coating
increases wear resistance 1,5 times.
Cutting Speed
No. of Impacts until Chipping Occurs
Flank Wear Width (Vb) = Cutting Time until 0,3mm(min)
Chipping resistance
improved 1,5 times
AC415K
Conventional
Tool
Competitor‘s
Product C (K10)
GGG-40,3 Grooved (Heavy Interrupted Acceleration Test) Edge Wear Comparison (After 150s)
AC420K
Competitor‘s
Product D (K15)
Competitor‘s
Product E (K20)
Tool Life sec.
AC420K
Competitor‘s
Product D (K15)
Competitor‘s
Product E (K20)
Great improvements
in fracture resistance
Competitor‘s
Product A (K05)
Competitor‘s
Product B (K10)
Chipping
Insert
Selection
A12
NEF(NSU) AC510U 0,2-0,5-1,5 0,1-0,12-0,2 50-60-90
NEX AC510U 0,5-1,0-3,0 0,1-0,20-0,3 40-50-80
NEG AC510U 0,5-2,0-4,0
0,15
-0,25-0,3 40-50-80
NMU AC520U 1,0-2,0-4,0 0,2-0,25-0,35 30-45-60
NEF(NSU) EH510
(AC510U) 0,2-0,5-1,5 0,1-0,15-0,2 50-65-80
NEX AC510U 0,5-1,0-2,5 0,1-0,20-0,25 40-55-70
NEG EH510
(AC510U) 0,5-2,0-3,5
0,15
-0,25-0,3 40-55-70
NMU AC520U 1,0-2,0-3,5 0,2-0,25-0,3 30-40-50
AC520U /
EH520
AC510U / EH510
BN7000
l l l l
0 0,1 0,3 0,3 0,4
6,0
–
4,0
–
2,0
–
0
(m/min)
400
200
100
50
10
0
Cutting Speed (vc)
General Cutting
CBN Grades for
High Speed Finishing
Coated Grade for Medium
to Rough Cutting
Coated Grade for
Finishing to Rough Cutting
Carbide GradeCarbide Grade
Roughing
Interrupted Cutting
Finishing
Continuous Cutting
Chipbreakers
Grades
(Min. - Optimum - Max.)
Exotic Metal Turning Insert Selection Guide
Recommended Cutting Conditions
Negative Type
Cutting
Process
Finishing
Light
Medium
Rough
Work Material
Chipbreakers
Grades Depth of Cut
(mm)
Feed Rate
(mm/rev)
Cutting Speed
(m/min)
Heat-Resistant Alloy
Titanium Alloy
Finishing
Light
Medium
Rough
Feed Rate (mm/rev)
Depth of Cut (mm)
Insert
Selection
A13
AC510U AC520U
AC510U / EH510
AC520U
2 -
1 -
0
3 -
2 -
1 -
0
10 -
5 -
0
10 -
5 -
0
AC520U
(NEX)
EH510
(NEG)
AC520U
(NMU)
AC510U
(NEG)
AC510U AC520U
AC510U / AC520U / EH510 / EH520
AC510U
AC520U
AC510U: Excellent sharpness and reliability. A general purpose
grade suitable for a wide range of applications from
roughing to finishing.
AC520U: Excellent fracture resistance. A tough grade that is
perfect for heavy interrupted cutting and mill-scaled
work.
Work Material: Inconel 718 (45HRC)
Insert: CNMG 120408 NEX (AC510U)
Cutting Conditions: vc=80m/min, f =0,12mm/rev, doc =0,8mm, Wet
Work Material: Heat resistant ferrous alloy
Insert: CNMG 120408 NMU (AC520U)
Cutting Conditions: vc=40m/min, f =0,2mm/rev, doc =2,0mm, Wet
Inconel 718, Machine Component
Stellite, Machine Component
Stable, long tool life with
no breakage.
Insert: CNMG 120408 NEG (AC510U)
Cutting Conditions: vc=45m/min, f=0,23mm/rev, doc =2mm, Wet
Stable, long tool life with no breakages.
Small chips.
Inconel 718,
Shaft Component
EH510: General purpose grade for titanium machining that
features excellent wear and thermal resistance. For
applications from roughing to finishing.
EH520: Tough grade for titanium machining with excellent
fracture and thermal resistance. Perfect for interrupted
cutting and mill-scaled work.
Comp. A
Comp. A Comp. B
Comp.B
Titanium Ti-6Al-4V
Insert: CNMG 120412 NEG (EH510)
Cutting Conditions: vc=65m/min, f=0,2mm/rev, doc =2,5mm, Wet
Tool life doubled with reduced crater wear.
Now with drastically improved chip control.
Stable turning with no notch wear!
Achieving 1,5x higher efficiency with cutting speeds of
30m/min as compared to 20m/min for conventional grades.
Recommended Grades and Chipbreakers Exotic Metal
Grades
Application Examples
Output (pcs) / Cutting edge
Cutting Time (min)
Output (pcs) / Cutting edge Output (pcs) / Cutting edge
Flank Wear Width (mm)
Flank Wear Width (mm)
Competitor
Competitor
Competitor
Cutting Time (min) Cutting Time (min)
Breakage
2x tool life
2x tool life
2x tool life
1,4x tool life
Competitor
Comp. A Comp. B
Insert: CNMG 120412 NMU (AC520U)
Cutting Conditions: vc=35m/min, f =0,2mm/rev, doc=2,5mm, Wet
Insert: CNMG 120408 NEX (AC520U)
Cutting Conditions: vc=30m/min, f =0,1mm/rev, doc=1,0mm, Wet
l
l
l
l
Carbides with excellent thermal, wear, and fracture
resistance for use with exotic alloys. Lineup also includes
new chipbreaker design.
Turning of Thermal Resistant (Fe-based) Alloys
PVD (Super ZX Coat) grade with excellent wear and thermal
resistance.
Turning of Thermal Resistant (Ni-based) Alloys
Insert
Selection
Performance
A14
NSV
NSV
NLV
NFV
NFV
NLV
l l
l l l
0 0,1 0,2 0,3
7,0
–
6,0
–
5,0
–
4,0
–
3,0
–
2,0
–
1,0
–
0
BNC2010 0,03-0,20-0,35 0,03-0,10-0,20 120-200-300
BNC100 0,03-0,20-0,30 0,03-0,10-0,20 120-200-300
BN1000 0,03-0,15-0,20 0,03-0,10-0,15 100-150-300
BNX10 0,03-0,10-0,20 0,03-0,10-0,15 120-180-300
AC503U 0,03-0,50-1,00 0,02-0,05-0,10 40- 70-100
BNC2020 0,03-0,30-0,50 0,03-0,20-0,40 50-130-220
BNC160 0,03-0,20-0,35 0,03-0,10-0,25 120-180-220
BNC200 0,03-0,30-0,50 0,03-0,10-0,30 50-130-220
BN2000 0,03-0,20-0,30 0,03-0,10-0,20 50-100-200
BNX20 0,03-0,20-0,35 0,03-0,15-0,30 70-130-170
BNC300 0,03-0,20-0,30 0,03-0,10-0,20 50-100-150
BN350 0,03-0,20-0,30 0,03-0,10-0,20 50-100-150
BNX25 0,03-0,20-0,50 0,03-0,15-0,30 120-160-220
BNC100
BNC2020
BNC160 BNC200
BNC300
AC503U
BNC2010
BN2000
BN1000 BNX20
BNX25
BN350
(m/min)
0
300
200
100
(m/min)
0
200
100
300
Cutting Speed (vc)
Cutting Speed (vc)
Roughing RoughingFinishing Finishing
General Cutting General CuttingInterrupted Cutting Interrupted CuttingContinuous Cutting Continuous Cutting
General Purpose Cutting General Purpose Cutting
Cutting Process Grade Depth of Cut
(mm)
Feed Rate
(mm/rev)
Cutting Speed
(m/min)
Continuous
Cutting
General Turning
Interrupted
Cutting
Chipbreakers
NSV Type Chipbreaker: For chip control during carburized layer removal
NLV Type / NFV Type Chipbreaker: For chip control during finishing of hardened steel
Grades
Hardened Steel
Turning Insert Selection Guide
Coated SUMIBORON Uncoated SUMIBORON
Feed Rate (mm/rev)
Depth of Cut (mm)
Recommended Cutting Conditions
(Min. - Optimum - Max.)
Insert
Selection
High-Precision
Machining
A15
6
7
5
4
3
2
1
0 1,0 2,0 3,0 4,0 0 2,5 5,0
BNC2010
BNC2010 / BNC2020 / BN1000 / BN2000
BN2000
BN1000
BN2000
BN1000
l l
BNC2010 BNC2020
BN1000 / BN2000
Recommended CBN Grades and Chipbreakers
Hardened Steel
Grades
Insert
Selection
Cutting Distance (km)
Surface Roughness (µm)
Cutting Distance (km)
Conventional Coated CBN
Conventional
coated CBN
Competitor‘s
coated CBN
Conventional coated CBN
Flank wear occurs
BNC2010
Reduced ank wear
BNC2020
1,8 times
the
conventional
tool life
Work Material:
Insert:
Cutting Edge Treatment:
Cutting Conditions:
15CrMo5, 58-62HRC, Continuous
DNGA 150408 NC4 (BNC2010)
S01225
vc=160m/min, f=0,08mm/rev, ap=0,1mm, Wet
Work Material:
Insert:
Cutting Edge Treatment:
Cutting Conditions:
SCM415-5V, 58-62HRC, Interrupted
CNGA 120412 NC4 (BNC2020)
S01225
vc=130m/min, f=0,1mm/rev, ap=0,6mm, Dry
A grade for high-precision machining applicable for nishing requiring good surface roughness and dimensional accuracy.
Provides further improved wear resistance thanks to a newly developed CBN substrate coated with a TiCN layer.
Reduces ank wear and achieves excellent surface nish thanks to newly developed special stable multi-layered coating.
A general-purpose grade applicable to general hardened steel machining.
A newly developed tough CBN-substrate coated with a highly wear-resistant TiAlN layer.
Achieves more stable machining and longer tool life by employing a highly adhesive layer for high chipping resistance.
BNC2010:
BNC2020:
Wear Resistance (Continuous Cutting) Chipping Resistance (Interrupted Cutting)
Work Material: 15CrMo5, 8V Grooved Material (58-62HRC)
Insert: CNGA120408 NU-2
Cutting Conditions: vc=150m/min, f=0,1mm/rev, ap=0,2mm, Dry
(Comparison based on conventional BN2000 as 100%.)
Conventional
Grade 1
Conventional
Grade 2
Competitor 1
Competitor 2
Approx. 1,4x tool life!
Approx. 1,4x tool life!
Tool Life Ratio (%)
Work Material: 15CrMo5, Round Bar (58-62HRC)
Cutting Conditions: vc=100m/min, f=0,1mm/rev, ap=0,2mm, Dry
Work Material: 100Cr6, Round Bar (58-62HRC)
Cutting Conditions: vc=150m/min, f=0,1mm/rev, ap=0,2mm, Dry
Cutting Distance (km)
Cutting Distance (km)
Flank Wear Width (mm)Flank Wear Width (mm)
Breakage
Competitor 1
Competitor 2
For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades.
Features improved fracture resistance while still placing a priority on wear resistance.
General purpose grade suitable for typical hardened steel machining applications.
Provides a high degree of fracture and wear resistance.
BN1000:
BN2000:
Performance
A16
DA1000 0,1-0,5-3,0 0,05-0,10-0,20 ~ 2000
H1 0,3-1,0-5,0 0,1-0,20-0,5 ~ 1000
Steel
H1
DA1000
SUMIDIA
500
2.000
1.500
1.000
0
Positive Type
Chipbreakers
Grades
Non-Ferrous Metal
Turning Insert Selection Guide
Recommended Cutting Conditions
(Min. - Optimum - Max.)
Cutting Speed (m/min)
General Cutting Interrupted CuttingContinuous Cutting
Feed Rate (mm/rev)
Depth of Cut (mm)
Cutting
Process Category Grades Cutting Conditions
Depth of Cut (mm) Feed Rate (mm/rev) Cutting Speed (m/min)
Continuous
Cutting
General Turning
Interrupted
Cutting
SUMIDIA
Carbide
Insert
Selection
Carbide Grade
Finishing Roughing
Feed Rate (mm/rev)
Depth of Cut (mm)
A17
500
250
0
H1
AG
Competitor's
No. of Workpieces
2x
tool life
3,000
2,000
1,000
0
DA1000
DA1000
DA1000
DA1000
H1
(NAG)
DA1000
(NF)
500 -
-
250 -
-
0
3.000 -
2.000 -
1.000 -
0
l
l l
l
DA1000
Ultra-high-density sintered, ultra-fine diamond particles
Significantly improved surface roughness on machined surfaces
World’s best wear resistance and strength
Suitable for use with all aluminium and non-ferrous alloys
ADC12 Aluminium Wheel
Insert: VCGT160408 NAG (H1)
Cutting Conditions: vc=2000m/min, f=0,25mm/rev, doc =2,0mm, Wet
Excellent adhesion resistance.
Longer tool life.
Copper Alloy Bush
Stable surface roughness with no edge breakage (3,2S).
Tool life improved to 3x that of conventional models.
Insert: TPGN160308 NF (DA1000)
Cutting Conditions: vc=300m/min, f=0,07mm/rev, doc =0,08mm, Wet
Insert: TPGN160304
Cutting Conditions: vc=800m/min, f=0,12mm/rev, doc =0,5mm, Wet
Insert: SNEW1204 ADFR-NF
Cutting Conditions: vc=2000m/min, f=0,15mm/rev, doc =3,0mm, Wet
Insert: TPGW 160308
Cutting Conditions: vc=1000m/min, f=0,15mm/rev, doc =0,2mm, Wet
H1 + NAG Type Breakers
Recommended PCD and Carbide Grades
Non-Ferrous Metal
Grades
Application Examples
Cutting Speed (m/min)Flank Wear Width (min)
Flank Wear Width (min)
Lifetime (min)
Cutting Distance (km) Number of Passes
Conventional Grade
Output (pcs) / Cutting edge
Competitor's
Product
Competitor's
Product
2,0x tool life
3,0x tool life
Output (pcs) / Cutting edge
Excellent Surface Bad Surface
Fine Edge Rough Edge
Conventional Grade
Competitor‘s PCD
Conventional Grade
DA1000 Wear Resistance
Wear Resistance in Turning Applications Wear Resistance in Milling Applications
Comparison of Surface Roughness of Nose Radius Cutting Edge
DA1000
Insert
Selection
A18
ACZ150 50 - 200 0,02 - 0,10 50 - 150 0,01 - 0,08 50 - 150 0,01 - 0,05 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
AC510U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200
*0,02 - 0,10
70 - 300 0,05 - 0,20
AC520U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200
*0,02 - 0,10
70 - 300 0,05 - 0,20
AC530U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200
*0,02 - 0,10
70 - 300 0,05 - 0,20
AC1030U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200
*0,02 - 0,10
70 - 300 0,05 - 0,20
T1000A 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150
*0,02 - 0,10
70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
T1500A 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150
*0,02 - 0,10
70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
T1500Z 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150
*0,02 - 0,10
70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
BN1000 50 - 200 0,02 - 0,10
BN2000 50 - 120 0,02 - 0,10
DA1000 70 - 300 0,02 - 0,10 70 - 300 0,02 - 0,10
P P MH N N
AC510U
AC520U
AC530U
T1000A
T1500A / T1500Z
H1
EH510
BN1000 / BN2000
DA1000
ACZ150
AC1030U
L/R-SD
L/R-FX
L/R-FY
L/R-W
4
2
0
0,2 0,4
4
2
0
NSI
NSC
NFC
0,2 0,4
4
2
0
0,2 0,4
N-LUW
NFK
NSU
NLU
NFP
L/R-SD
L/R-FX
L/R-FY
L/R-FYS L/R-W
Free Cutting Steel Carbon Steel Stainless Steel Hardened Steel Aluminium Brass
Work Material
Grade
vc (m/min) vc (m/min) vc (m/min) vc (m/min) vc (m/min) vc (m/min)f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Recommended Cutting Conditions
* Please use maximal possible C/speed
Category
Coated Carbide
(PVD)
Cermet/Coated Cermet
Carbide
CBN (SUMIBORON)
SUMIDIA
High Precision Finish-Light Cut Medium Cut
Application Range Work Material
General
Steel
Stainless
Steel
Cast Iron
Heat Resistant
Steel
Hardenend
Steel
Non-Ferrous
Metal
Preferred Choice Suitable
New
Grades
Chipbreakers
G-Class Chipbreaker (Groove Design)
G-Class Chipbreaker (3D Design)
Feed Rate (mm/rev) Feed Rate (mm/rev)
Depth of Cut (mm)
Depth of Cut (mm)
M-Class Finishing to Light Cut
Feed Rate (mm/rev)
Depth of Cut (mm)
Insert
Selection
Small Product
Machining
Turning Insert Selection Guide
A19
0,045
0,040
0,035
0,030
0,025
0,020
0,015
0 50 100 150
AC1030U
2,5
2,0
1,5
1,0
0,5
0 50 100 150
Rz (mm)
AC1030U
250
200
150
100
50
AC520U
AC530U
AC6040M
ACZ150
AC1030U
AC1030U
200
100
0
140
70
AC1030U
2.000
1.000
0
1.600
800
Rz 0,3 Rz>0,45
AC1030U
AC1030U
AC1030U
Insert
Selection
Insert
Cutting Data:
CCGT060201LFX (AC1030U)
vc=196m/min, f=0,04mm/rev, ap=0,4mm, wet
AC1030U Performance
Application Range
Application Examples
Material:
Insert:
Cutting Data:
X5CrNiS18-10, 1.4301
DCGT11T302RFY (AC1030U)
vc=100m/min, f=0,05mm/rev, ap=0,1mm, wet (Oil)
Vb Wear (mm)
Cutting Distance (No. of Passes)
Wear Resistance Roughness
Conventional
Grade Conventional
Grade
Competitor‘s Competitor‘s
High-precision Turning Finishing
Precision Machining Finishing
Cutting Speed (m/min)
Cutting Conditions
STKM12C-EC, Pipe
Insert
Cutting Data:
VCGT110302RFX (AC1030U)
vc=195m/min, f=0,12mm/rev, ap=0,175-0,25mm, wet
C45, Stator Shaft
Insert:
Cutting Data:
VCGT110301RFY (AC1030U)
vc=31,5m/min, f=0,025mm/rev, ap=0,2mm, wet
X5CrNiS18-10, 1.4301, Valve Body
Insert:
Cutting Data:
DCGT11T304M NFC (AC1030U)
vc=50m/min, f=0,06mm/rev, ap=0,2mm, wet
X6Cr17, Sensor Housing
No. of Workpieces
No. of Workpieces
Conventional
Grade
Conventional
Grade
Conventional Grade
Competitor‘s
Less adhesion Adhesion + chipping
1500pcs, 1000pcs,
Employs "Absotech Bronze", a new PVD coating, with a
special tough carbide substate.
Achieving excellent machined surface quality with a
high-quality cutting edge that reduces adhesion and
micro-chipping.
Cutting Distance (No. of Passes)
Small Product
Machining
Turning Insert Selection Guide
New
A20
B1
B1 ~ B14
B
B2
B3 - 4
B5
B6
B7 - 8
B9
B10
B11-13
B14
Coated Grades
Coated and Uncoated
Uncoated Carbide
CBN Grades
PCD Grades
Chart
Coating Series ............................................................
CVD / PVD Series ......................................................
Cermet .........................................................................
“Igetalloy” ...................................................................
“SUMIBORON” ............................................................
“SUMIDIA” ...................................................................
“SUMIDIA” Binderless ...............................................
Grades Comparision Chart .........................................
Properties of Base Materials .......................................
Grades
Grades
New
Content A ~ P
B2
l
TiAlSiN
AlTiSiN
TiAlSiN
AlTiSiN
TiAlSiN
10nm
PVD
PVD
PVD
CVD
CVD
Grades
Coating Series
Coated Carbide
Our unique new CVD
process, Super FF Coat
technology, produces
ultra-flat boundary
faces between coating
layers and super ultra-
fine coating particles to
achieve higher reliability
and longer tool life.
Substrate
Alumina
TiCN
Ultra-flat coating
faces and surfaces
Super FF Coat
Sumitomo Electric Hardmetal's Coating Series are high-quality, high-performance indexable grades that combines a proprietary, special
ultra-hard carbide substrate with a multi-layered coating that provides excellent wear and heat resistance plus superior adhesion
strength. Utilised in high-speed, high-efficiency applications on a wide range of work material including, steel, cast iron, and exotic alloys.
Smooth coating surface provides excellent adhesion and
chipping resistance. Improved coating adhesion strength.
Harder than conventional coatings with huge improvements in wear resistance.
High speed, high efficiency machining of more than 1,5 times
that of conventional grades is possible.
Achieving more than double the tool life of conventional grades
under conventional cutting conditions.
Utilising our proprietary thin layer
coating technology and advanced
nanotechnology, Sumitomo
Electric Hardmetal has developed
NEW Super ZX Coat and Super
ZX Coat, coatings that consist of
approximately 1.000 alternating,
nanometre-level-thin (1 nanometre
= 1 billionth of a metre) layers.
New Super ZX Coat / Super ZX Coat
Coating hardness increased by 40% and starting temperature for start of
oxidization increased by 200°C compared to conventional grades.
At least 1,5x improvement in high-speed and high-efficiency
cutting compared to conventional grades
Achieving more than double the tool life of conventional grades
under conventional cutting conditions.
Using our proprietary PVD process tech nology, we have developed a hydrogen-free DLC coating that is extremely hard and smooth.
AURORA Coat (DLC : Diamond Like Carbon)
For Milling DL1000
For Endmilling DL1000,DL1200
For Drilling DL1300,DL1500
Adopted Grades
Second only to diamond in terms of hardness, this smooth coating has a low coefficient of friction
and provides excellent adhesion resistance to deliver better-quality machined surfaces.
Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper alloys, resins, and more.
ADC12 Comparison of Cutting Edge Adhesion After Cutting
AURORA Coat Uncoated
Work Material : ADC12
Cutting Conditions:
vc : 300m/min
f
t : 0,15mm/t
doc= woc : 5mm, Dry
Adhesion of Aluminium
Characteristics
Coating Hardness (GPa)
New Super ZX Coat
Starting Temperature for Oxidation
Super ZX Coat
ZX Coat
TiAlN
TiCN
TiN
l
l
l
l
l
l
l
l
l
Ultra-fine
crystal structure
Super FF Coat
For Steel Turning:
For Cast Iron Turning:
For Stainless Steel Turning:
For Milling:
Adopted Grades
AC805P, AC810P, AC820P, AC830P
AC405K, AC415K, AC420K
AC610M, AC630M
ACP100, ACM200, ACK100, ACK200
For Turning:
For Milling:
Adopted Grades
AC510U, AC520U, AC530U, AC503U
ACK300, ACM100, ACM300, ACP200,
ACP300
l
l
l
l
l
l
Achieves a good balance between drastically-improved coating strength
and excellent surface smoothness thanks to a newly-developed,
boride-based titnaium compound coating.
Improves the stability of cutting edge by succeeding our unique-multi-
layered coating structure, which is applied to Super ZX coating and by
employing highly-heat-resistant coating of new composition, as well as
improving the adhesion strength between carbide substrate and coating.
Achieves more than double the chipping resistance of conventio-
nal coatings thanks to the improved coating strength.
Drastically improves the adhesion resistance and reduces the oc-
currence of abnormal damage thanks to excellent surface smoo-
thness.
Improves the corner visibiltiy with a unique light color.
Achieves excellent wear and oxidation resistance thanks to the
new composition's TiAlSiN-based ultra-multi-layered coating
structure.
Drastically improves the peeling-off resistance of coating by im-
proving the boundary control technology between carbide subst-
rate and coating.
Compared to conventional grades, achieves more than double
the fracture resitance in stainless steel machining.
Adopted Grades For stainless steel turning: AC6040M
Adopted Grades For stainless steel turning: AC6030M
Absotech Platinum Absotech Bronze
Surface of edge coating
SEM image
Cross section of edge coating
TEM image
Absotech Platinum Absotech Bronze
B3
AC805P 91,0 2,2 20 —
AC810P 91,0 2,2 18 AC700G
AC820P 90,1 2,2 14 AC2000
AC8025P 90,1 2,3 12 AC820P
AC830P 89,4 2,6 8 AC3000
AC630M 89,5 2,7 5 AC230
AC610M 91,0 2,2 5 —
AC6020M 90,1 2,3 5 —
AC6030M
89,5 2,7 5 —
AC630M 89,5 2,7 5 AC304
AC405K 92,0 2,4 18 AC410K
AC415K 91,1 2,5 18 AC410K
AC420K 91,1 2,5 12 AC700G
AC820P 90,1 2,2 14 .AC2000
ACP100 89,3 3,1 6 AC230
ACM200 89,8 3,4 6 AC230
ACK100 92,0 2,4 6 —
ACK200 91,7 2,5 6 AC211
Class Grade
Hardness
(HRA)
TRS (GPa)
Coating Type
Coating Thickness
(μm)
Characteristics
Old Grade
s
Super
FF Coat
A new P05 grade with Super FF ultra-thick alumina coating for excellent
crater wear resistance under high speed cutting.
Super
FF Coat
A P10 grade with excellent wear resistance that features stability and
longer tool life. Utilises a special carbide substrate with Super FF Coat for
high to medium speed cutting.
Super
FF Coat
A P20 grade that features stability and longer tool life. Employs special
carbide substrate and Super FF Coat to improve on P20 wear and fracture
resistance.
Absotech
Platinum
A P20 grade that drastically reduces the occurrence of abnormal
damage and achieves long and stable tool life by employing a
special carbide substrate and the new Absotech Platinum coating.
Super
FF Coat
Super
FF Coat
Super
FF Coat
Absotech
Platinum
Absotech
Platinum
Super
FF Coat
Super
FF Coat
Super
FF Coat
Super
FF Coat
Super
FF Coat
Grades
CVD Coating Series
Characteristic Values
For Turning (CVD)
Class Grade
Hardness
(HRA)
TRS (GPa)
Coating Type
Coating Thickness
(μm)
Characteristics
Old Grades
Super
FF Coat
A grade that employs a tough carbide substrate and thin-layer Super
FF Coat to provide superior thermal crack and wear resistance in high-
speed milling of steel.
Super
FF Coat
A grade ideal for hardened steel machining that provides excellent wear
and heat resistance by employing a newly-developed ultra-hard carbide
and Super FF Coat.
Super
FF Coat
A grade that employs a high-strength carbide substrate and Super
FF Coat to provide excellent wear resistance in high-speed milling.
Super
FF Coat
A grade that employs a tough carbide substrate and thin-layer Super
FF Coat to provide superior thermal crack and wear resistance for high-
speed milling.
For Milling (CVD)
Coated Carbide
Stable long-life grade employs special tough, carbide substrate and Super
FF Coat. Improves on P30 grade fracture resistance and approaches P20
grade in terms of wear resistance.
Superior performance in continuous and light cutting, and other low-speed
applications that require sharp edges.
A high efficiency M10 grade featuring improved wear resistance during stainless
steel cutting. Employs special, ultra-hard substrate and thin Super FF Coat.
An M20 grade that maintains wear resistance in stainless steel machining
while drastically reducing the occurrence of abnormal damage by employing
a special carbide substrate and the new Absotech Platinum coating.
The first recommended grade for general machining of stainless steel that drastically
reduces the occurrence of abnormal damage in stainless steel machining and
achieves long and stable tool life by employing a new coating: Absotech Platinum.
A general purpose grade featuring improved wear and fracture resistance during
stainless steel cutting. Utilises a special tough carbide substrate with a thin
Super FF Coat.
Employs an ultra-hard substrate and ultra-hard Super FF Coat to provide excellent
resistance to wear and plastic deformation. Suitable for high-speed continuous
cutting of cast iron.
Employs a special dedicated ultra-hard substrate that is also suitable for interrupted
cutting and ultra-hard Super FF Coat to provide stability and long tool life in a wide
range of processes. First recommended grade for cast iron turning.
A new, extremely versatile grade that can be used for rough, interrupted cutting of
ductile and grey cast iron. Employs special, ultra-hard carbide substrate and Super
FF Coat to provide stability and long tool life.
A grade suited to heavy interrupted cutting of ductile cast iron.
New
New
New
B4
92,0 2,2 3 T2000Z
91,3 2,4 3 —
AC530U 91,4 3,3 3 ACZ310
AC520U 91,7 3,0 3 EH520Z
EH20Z
AC6040M 91,6 3,8 3 AC530U
AC530U 91,4 3,3 3 ACZ310
AC510U 92,6 2,6 3 EH510Z
EH10Z
AC510U 92,6 2,6 3 EH510Z
EH10Z
AC520U 91,7 3,0 3 EH520Z
EH20Z
AC503U 93,2 1,7 3 —
ACZ150 91,4 3,3 1 —
AC1030U 91,6 3,8 2 —
ACP200 89,5 3,2 3 ACZ330
ACP300 89,3 3,1 3 ACZ350
ACM100 91,4 3,3 3 ACZ310
ACM300 89,8 3,4 3 —
ACK300 91,4 3,3 3 ACZ310
DL1000 92,9 2,1 0,5 —
Class Grade Hardness
(HRA)
TRS
(GPa)
Coating Type
Coating Thickness
(μm)
Characteristics
Old Grades
T1500Z
(Cermet)
Brilliant
Coat*
Brilliant Coat* PVD coating gives excellent lubricity for higher quality
machining. General-purpose coated cermet grade that can maintain high-
quality machined surfaces and also gives excellent wear resistance.
T3000Z
(Cermet) ZX Coat An ultra-reliable coating grade with tough cermet substrate.
Super
ZX Coat
For interrupted and general steel cutting.
Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
and AlCrN layers, coupled with a fine-grained super tough substrate for
excellent fracture resistance.
Super
ZX Coat
Interrupted machining and stainless steel machining.
Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and
AlCrN layers, coupled with a super tough substrate for excellent fracture
resistance.
Absotech
Bronze
The first recommended grade for interrupted machining of stainless steel that
drastically improves the reliability in unstable machining thanks to the excellent
adhesion and peel-off resistance of the new Absotech Bronze PVD coating, as well
as the improved fracture resistance of the exclusive ultra-hard carbide substrate.
Super
ZX Coat
Heavy interrupted machining and stainless steel machining.
Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
and AlCrN layers, coupled with a fine-grained super tough substrate for
excellent fracture resistance.
Super
ZX Coat
General to interrupted machining of cast iron and ductile cast iron.
Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
and AlCrN layers, coupled with a fine-grained super tough substrate for
excellent fracture resistance.
Super
ZX Coat
Finishing to medium cutting of exotic alloys.
Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and
AlCrN layers. Superior wear and heat resistance, and stable, long tool life.
Super
ZX Coat
Medium to rough cutting of exotic alloys.
Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and
AlCrN layers. Superior wear and heat resistance, and stable, long tool life
even in interrupted cutting.
Super
ZX Coat
Small
Product
Machining
ZX Coat
For small tools, and high-precision finishing to general finishing
applications.
TiN ultra-thin coating and fine-grained, super tough substrate combine to
give good edge sharpness and superior cut finish.
Absotech
Bronze
For precision machining that supports a wide range of work materials.
Employs the new "Absotech Bronze" coating with excellent adhesion
and peel-off resistance to deliver excellent machined surface quality with
improvements in cutting edge quality and superb stability.
For Turning (PVD)
Characteristic Values
For Milling (PVD)
Class Grade Hardness
(HRA)
TRS
(GPa)
Main Coating
Components
Coating Thickness
(μm)
Characteristics
Old Grades
(New)
Super
ZX Coat
For general machining of general and die steel.
Employs PVD coating consisting of multiple nanometre-thin layers. A general grade that
achieves a good balance between fracture resistance and wear resistance when combined
with an exclusive tough substrate.
(New)
Super
ZX Coat
For interrupted machining and stainless steel machining.
Employs PVD coating consisting of multiple nanometre-thin layers.
Provides excellent fracture resistance when combined with an ultra-tough
substrate.
(New)
Super
ZX Coat
A grade that provides excellent wear resistance by employing an ultra-hard
fine-grained carbide and New Super ZX Coating.
(New)
Super
ZX Coat
The first recommended grade for stainless steel machining that achieves a good
balance between wear resistance and fracture resistance by employing a newly-
developed ultra-hard carbide and New Super ZX Coating.
(New)
Super
ZX Coat
For general and interrupted machining of cast iron and ductile cast iron.
Employs PVD coating consisting of multiple nanometre-thin layers.Provides excellent fracture
resistance when combined with a fine-grained tough substrate.
AURORA Coat
(DLC Coat)
For machining of non-ferrous metals including aluminum and copper alloy
as well as resin.
Coated with DLC, which provides a low friction coefficient and excellent
adhesion resistance.
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.
PVD Coating Series
Coated Carbide
Grades
For hardenend steel.
Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
and AlCrN layers, coupled with an ultra-hard substrate for excellent wear
resistance.
New
New
B5
T1000A 93,3 1,8 — — T110A
T1500A 92,0 2,2 — — T1200A
T1500Z 92,0 2,2 3 T2000Z
T3000Z 91,3 2,4 3 —
T1000A 93,3 1,8 — — T110A
Cermet
T1500Z
T1500A 92,0 2,2 — — T1200A
T250A 91,4 2,1 — — —
Characteristics
Characteristic Values
Uncoated Cermet
Various grades and expanded lineup of catalogue items meet a wide
range of finishing needs.
Lineup includes wear-resistant T1000A, general purpose T1500A, general purpose
coated
cermet T1500Z and tough T3000Z.
Significantly expanded lineup of catalogue items for a wide variety of finishing
applications.
For Turning
Coated Cermet
Excellent Wear Resistance
Work Material: St 34-2
Insert: CNMG 120408 NLU
Cutting Conditions:
vc=100m/min
f=0,15mm/rev
doc=1,0mm, Wet
Conventional
Coated Cermet
Reduced Blemishes
Glossy Finished Surfaces
T1500A
New General Purpose Grade
General purpose cermet grade that provides both wear and
fracture resistance with better qualitiy finished surfaces.
- Mixing hard phases of different functionality, grain size and
compositions improves balance of wear and fracture resistance.
- Rduces adhesion of work material for beautiful finished surfaces.
TiC / TaC (Titanium Carbide)
T1000A
High Speed Finishing Grade
High speed finishing grade with excellent wear resistance.
- Improved wear and fracture resistance.
- Solid solution hard phase reduces reaction with steel.
-
Perfect for high-speed continuous finishing of steel, cast iron and powdered metal.
T1500Z
New General Purpose Grade
General purpose coated cermet grade that employs new
Brillant Coat* PVD coating with excellent lubricity.
- Excellent wear resistance provides long tool life.
- Rduces adhesion of work material for beautiful finished surfaces.
Surface Finish Comparison
Class Grade
Hardness
(HRA)
TRS (GPa) Coating Type
Coating
Thickness (μm)
Characteristics Old Grades
Uncoated cermet grade with excellent wear resistance that provides good
cost efficiency. Demonstrates excellent wear resistance in continuous finishing
applications, and stable finishing of cast iron and sintered alloy as well as steel.
A general purpose grade that employs a substrate with improved
balance of fracture and wear resistance to deliver superior finished
surfaces in a wide variety of cutting conditions.
PVD
Brilliant Coat*
Brilliant Coat's* new PVD coating gives excellent lubricity for higher quality
machining. General-purpose coated cermet grade that can maintain high-
quality machined surfaces and also gives excellent wear resistance.
PVD
ZX Coat An ultra-reliable coated grade with tough cermet substrate.
Exclusive uncoated cermet grade with excellent cost efficiency
suitable for cast iron finishing, which requires high hardness.
Class Grade
Hardness
(HRA)
TRS (GPa) Coating Type
Coating
Thickness (μm
)
Characteristics Old Grades
A general-purpose grade that employs a substrate with an improved
balance between fracture and wear resistance to deliver superior
finished surfaces in a wide variety of cutting conditions.
Tough cermet grade with enhanced crack advancement resistance.
For Milling
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.
Grades
B6
„Igetalloy“
ST10P 92,1 1,9 470 25 4,9 6,2
ST20E 91,8 1,9 550 42 4,8 5,2
A30 91,3 2,1 520 — — 5,2
A30N 91,2 2,2 520 — — —
ST40E 90,4 2,6 — 75 — —
U10E 92,4 1,8 460 — 5,9 —
EH510 92,6 2,6 — — — —
U2 91,5 2,2 — 88 — —
EH520 91,7 3,0 — — — —
A30 91,3 2,1 520 — — 5,2
A30N 91,0 2,4 — — — —
BL130 94,3 2,9 — — — —
H2 93,2 1,8 600 105 6,1 4,4
H1 92,9 2,1 650 109 6,1 4,7
EH10 92,4 3,4 640 105 — 4,5
EH510 92,6 2,6 — — — —
H10E 92,3 2,0 — 67 — —
EH20 91,3 3,5 620 105 — 4,5
EH520 91,7 3,0 — — — —
G10E 91,1 2,2 620 105 5,7 —
H1 92,9 2,1 650 109 6,1 4,7
EH510 92,6 2,6 — — — —
EH520 91,7 3,0 — — — —
lll
WC (Tungsten Carbide)
Igetalloy carbides have a solid history and a big variety of grades to suit many different
applications. They are widely used and appreciated for their superior performance.
The Igetalloy line-up consists of carbide cutting tools that are available in a variety of different structures and compositions, each
differing in terms of WC grain size and containing varying amounts of CO binder and TiC, TaC, and other double carbide components.
The wide selection enables excellent wear resistance and toughness with a variety of work materials and cutting conditions.
A30N U2 H10E
Application
Grade Hardness
(HRA)
TRS
(GPa)
Young's Modulus
(GPa)
Thermal Conductivity
(W/m·°C)
Compressive Strength
(GPa)
Linear-Thermal Expansion
Coefficient
(X 10-6/°C)
For Steel For Stainless Steel For Cast Iron
Characteristic Values
Grades
B7
SUMIBORON
01 10 20 30
K01 K10 K20 K30
BNC100 BNC160
BNC200
BNC500
BNS800
BNX10, BN1000
BNX20
BN2000
BNC300
BNX25, BN350
BN7500
BN700, BN7000
BN7000, BN700
BN7500
44
21
BN700
BN7000
BN7500
BNS800
BNC500,*
BN1000, BN2000,
BN350,* BNX10,
BNX20, BNX25,
BNC2010, BNC2020
BNC100, BNC160,
BNC200, BNC300
BNC2010
BNC2020
CBN (Cubic Boron Nitride)
Class Series Finishing ~ Light Cutting Medium Cutting Rough ~ Heavy Cutting
Classification H01 H10 H20 H30
Coated
SUMIBORON
Uncoted
SUMIBORON
Sintered
Components
Classification
Uncoted
SUMIBORON
Classification
Coated
SUMIBORON
Uncoted
SUMIBORON
Grade Range Map
Classifications Structure
CBN Content
Hardness (GPa)
Grades Application Characteristics
Mainly CBN
grains fused
together
High
Low
Carbide
Chilled cast iron
Ni-Hard cast iron
Heat-resistant alloy, Cast iron
Sintered ferrous alloy
High carbon content. Structure consists of
strongly fused CBN grains.
Suited to cutting cast iron, heat-resistant
alloy, ultra-hard alloy, and other hard
materials.
Mainly CBN
grains held
together with
a binder
Alloy steel
Case hardened steel
Carbon tool steels
Bearing steel, Die steel
Ductile cast iron
CBN grains are fused together strongly with
a special ceramic binder.
Strong CBN binding force gives superior wear
resistance and toughness when cutting hardened
steel and cast iron.
*BNC500 can also be used with cast iron,
while BN350 can also be used with sintered ferrous alloys.
High hardness and heat resistance for cutting high hardness steel and
hard cast iron. Long tool life with high-speed finishing of grey cast iron.
In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered tool -
SUMIBORON. The main component in SUMIBORON is Cubic Boron Nitride with a special
ceramic binder sintered under super high pressure and temperature. As compared to other
conventional tool materials, CBN has higher hardness and excellent heat resistance.
With these distinct characteristics, SUMIBORON can perform machining of hardened
steel, high hardness cast iron and exotic metals where previously only grinding was done.
Furthermore, excellent efficiency and longer tool life can also be achieved from high speed
machining of cast irons.
Characteristics
Grades
B8
SUMIBORON
BNC2010 50 ~ 55 2 30 ~ 32
1,10 ~ 1,20
1,5
BNC2020 70 ~ 75 5 34 ~ 36
1,20 ~ 1,30
1,5
BNC100 40 ~ 45 1 29 ~ 32
1,05 ~ 1,15
1
BNC160 60 ~ 65 3 31 ~ 33
1,10 ~ 1,20
2
BNC200 65 ~ 70 4 34 ~ 36
1,15 ~ 1,25
2
BNC300 60 ~ 65 1 33 ~ 35 1
,15 ~ 1,25
2
BNX10 40 ~ 45 3 27 ~ 31
0,80 ~ 0,90
̶̶
BN1000 40 ~ 45 1 27 ~ 31
0,90 ~ 1,00
̶̶
BNX20 55 ~ 60 3 31 ~ 33
0,95 ~ 1,10
̶̶
BNX25 65 ~ 70 4 29 ~ 31
1,00 ~ 1,10
̶̶
BN2000 50 ~ 55 2 31 ~ 34
1,05 ~ 1,15
̶̶
BN350 60 ~ 65 1 33 ~ 35
1,20 ~ 1,30
̶̶
BN7500 90 ~ 95 1 41 ~ 44
1,40 ~ 1,50
̶̶
BN700 90 ~ 95 2 40 ~ 43
1,20 ~ 1,30
̶̶
BN7000 90 ~ 95 2 41 ~ 44
1,30 ~ 1,40
̶̶
BN700 90 ~ 95 2 40 ~ 43
1,20 ~ 1,30
̶̶
BN7000 90 ~ 95 2 41 ~ 44
1,30 ~ 1,40
̶̶
BNS800 85 ~ 90 8 39 ~ 42
0,95 ~ 1,10
̶̶
BNC500 TiC 60 ~ 65 4 32 ~ 34
1,00 ~ 1,10
2
Class Grade Binder
Carbon Content
(%)
Grain Size
(μm)
Hardness HV
(GPa)
TRS (GPa)
Main Coating
Components
Coating Thickness
(µm)
Characteristics
TiCN TiCN multi-
layered
Improves the wear resistance of coating and
substrate and stably achieves excellent surface
roughness.
TiN TiAlN multi-
layered
Provides long tool life in general and high-efficincy
cutting thanks to tough substrate coated with a highly
wear-resistant and highly adhesive layer.
TiN TiAlN Highly wear resistant coating makes this grade
suited for high speed finishing.
TiN TiAlN/TiCN Stable, high precision finishing of hardened steel.
TiN TiAlN/TiCN Tough substrate with high wear resistant coating
provide longer tool life.
TiN TiAlN Suited for finishing when there is a combination
of continuous and interrupted cutting.
TiCN Optimum wear resistance.
Suited to continuous, high-speed cutting.
TiCN Ultimate wear and fracture resistance. Suited to
high-speed cutting.
TiN Crater resistant grade, suitable for high efficiency
cutting under high temperature conditions.
TiN
Excellent fracture resistance during high speed
cutting. Suited to high speed interrupted cutting
of hardened steel.
TiN
A general purpose grade for hardened steel that
provides a high degree of fracture and wear
resistance.
TiN High cutting edge strength. suited to heavy
interrupted cutting.
Sintered
Components
Co
Compound
Maintains optimum cutting edge sharpness.
Suited for finishing of sintered alloy.
Co
Compound
Maintains good wear and fracture resistance in
rough cutting of sintered components.
Co
Compound
Improved wear and fracture resistance in rough
cutting of sintered components.
Co
Compound
Maintains good wear and fracture resistance in
rough cutting of cast iron and exotic alloy.
Co
Compound
Improved wear and fracture resistance in rough
cutting of cast iron and exotic alloy.
Al Alloy 100% solid CBN structure with good
thermal impact resistance.
TiAlN
Substrate with excellent wear resistance and
coating makes this grade suited for hard-to-cut
cast iron.
Characteristic Values
CBN (Cubic Boron Nitride)
Grades
B9
SUMIDIA
DA1000
01 10 20 30
N01 N02 N20 N30
DA150
DA1000
DA1000 90 ~ 95 ~ 0,5 110 ~ 120 ≈ 2,60
DA150 85 ~ 90 5 100 ~ 120 ≈ 1,95
10μm10μm
DA1000 DA150
NPD10
Excellent wear resistance, longer tool life, and high-speed, high-efficiency,
high-precision cutting of non-ferrous metals and non-metals.
SUMIDIA is a polycrystalline diamond material made from sintered diamond
powder that was first created using our proprietary technology in 1978.
SUMIDIA's superior wear resistance achieves longer tool life, high speed,
high efficiency and high precision in non-metal cutting and non-ferrous metal
applications including aluminium, copper, magnesium and zinc alloys.
The DA1000 utilises Sumitomo Electric Hardmetal's proprietary sintering technology to achieve a high-density
sintered material made of ultra-fine diamond particles that has superior wear and fracture resistance and longer tool
life.
Polycrystalline Diamond Subjected to Acid Treatment
Holes formed when binder is
dissolved during acid treatment
Characteristics
PCD (Polycrystalline Diamond)
Class Series Finishing ~ Light Cutting Medium Cutting Rough ~ Heavy Cutting
Classification
SUMIDIA
Binderless
Classification
PCD
(sintered)
Class Grade Binder
Carbon Content
(%)
Grain Size
(μm)
Hardness HV
(GPa)
TRS (GPa) Characteristics
Co
High density sintered material made of ultra-fine diamond
particles that demonstrates optimum wear and fracture
resistance, and edge sharpness.
Co Sintered material made of fine diamond particles that
provides a good balance of workability and wear resistance.
Grade Range Map
Characteristic Values
Grades
New
B10
VM
VC
70
60
50
83 ~ 87 G7
G6 5 - 20 - 30 0,03 - 0,10 - 0,20 0,03 - 0,10 - 0,20
VM
VC 40 ≥ 88 G5
G2 5 - 15 - 30 0,03 - 0,05 - 0,07 0,03 - 0,10 - 0,20
0,20
0,15
0,10
0,05
0 0,05 0,10 0,15 0,15
0,20
0,15
0,10
0,05
0 0,05 0,10 0,15 0,15
50 100 1500
SUMIDIA
Grades
SUMIDIA Binderless Series uses nano-polycrystalline diamond for the
cutting edge and demonstrates excellent wear and fracture resistance
compared to conventional sintered diamond tools.
In particular, SUMIDIA Binderless Series allows for improvements in tool
life and machining precision that go far beyond conventional diamond
tools in the machining of hard brittle materials, such as carbide.
Work Material Cutting Conditions
Classication Hardness (HRA) SEH Grade Cutting Speed vc (m/min) Feed Rate f (mm/rev) Depth of Cut ap (mm/rev)
Min. - Optimum - Max.Coolant: Dry
Recommended Cutting Conditions (Carbide Machining)
Application (Carbide Machining)
Hardness < 88HRA Hardness ≥ 88HRA
HardnessComparison of Structure
Feed Rate f (mm/rev) Feed Rate f (mm/rev)
Depth of C ut ap (mm)
Depth of Cut ap (mm)
Excellent for High Precision Machining of Carbide
Maintains Superior Dimensional Tolerances Over Many Hours
Suitable for Hard Brittle Material Machining
Characteristics
Nano-polycrystalline diamond with excellent wear resistance achieves high
precision machining of carbide.
Greatly reduces the number of tool replacemets compared to conventional
diamond tools and increases work efciency while reducing total costs.
Hard brittle materials (such as ceramics) that could only be ground before
can now be cut.
Nano-Polycrystalline Diamond
SEM Structure
Conventional PCD
SEM Structure
Diamond Particles
(30 ~ 50nm)
Diamond Particles
(1 ~ 10μm)
Nano-Polycrystalline
Diamond
Single-crystal
Diamond
Conventional PCD
No anisotropy and ultra-hard
Knoop Hardness (GPa)
Load 4,9N
Hardness depends on face orientation
Binderless
PCD (Polycrystalline Diamond)
New
B11
Sumitomo Electric
Mitsubishi
Tungaloy Kyocera
Mitsubishi-
Hitachi
Sandvik
Kennametal
Dijet Valenite
SECO Tools
Japan
WALTER ISCAR
P05 AC805P
AC810P
UE6105 T9105 CA510
CA5505 HG8010 GC4205 KCP05
KC9105 JC110V VP5515
VP1510 TP0500 WPP05 IC8005
IC428
P10 AC810P
UE6110 T9115 CA515
CA5515 HG8010 GC4215
GC4315 KCP10
KC9110 JC110V
JC215V
SV310
SV315
SV515 TP1500
WPP10S
WPP10
IC8150
IC9015
P20 AC8025P
AC820P
MC6025
UE6020 T9125 CA525
CA5525
IP2000
HG8025
GM25
GC4225
GC4325 KCP25
KC9125 JC215V SV315
SV325
VP5525 TP2500
WPP20S
WPP20
IC8250
IC9015
P30 AC830P
AC630M
UE6035
VP15TF T9135 CA530
CA5535 IP3000
GM8035 GC4235 KCP30
KC9140 JC215V
JC325V
VP5535
SV325
SV230 TP3500
WPP30S
WPP30
IC8350
IC8025
P40 AC830P
AC630M
UE6035
UH6400 T9135 PR660 IP3000
GM8035 GC4235 KC9140 JC325V
JC450V
SV235
V1N
VP5535 TP3500 WTN53 IC8350
IC8025
M10
S10
AC610M
AC6020M
AC510U
MC7015
US905
VP05RT
VP10RT
US7020
T9115
AH110
AH905
CA6515
PR915
PR1025
PR1215
PR1225
IP050S
IP100S
GC2015
GC1105
GC1115
KCM15
KC5510
KCU10
JC605X
JC5003
JC110V
SV310
SV315
VC929
TP1500
TS2000 WSM10 IC807
IC8025
IC907
M20
S20
AC6020M
AC6030M
AC610M
AC520U
MC7025
US7020
VP20MF
UP20M
MP9015
T6120
T6020
T9125
AH630
AH120
AH725
CA6525
PR930
PR915
PR1025
PR1125
PR1215
IP100S
HG8025 GC2025
GC1125
KCM25
KC5525
KCU25
KC5020
JC110V
JC5015
JC8015
JC525X
VPS525
VC901
SV230
TP2500
TM2000
TS2500 WSM20 IC808
IC8080
IC908
M30
AC6030M
AC6040M
AC630M
AC830P
AC530U
AC1030U
MC7025
MC7035
US735
VP15TF
VP20MF
AH725
T6130
T6030
AH630
AH645
CA6525
PR1125 GM8035
GX30 GC2035 KCM35
KC9240
JC5015
JC8015
JC525X
VC901
V1N TP3500
TM4000 WSM30 IC8080
IC830
M40 AC6040M
AC530U
MC7035
US735
VP15TF AH645 PR1125 GX30 GC235 V1N TM4000 IC830
IC928
K05 AC405K
MC5005
UC5105
UC5115
T5105
T5115 CA4505
CA4010 HG3305
HX3305 GC3205 KCK05 JC105V
JC050W SV405
SV510 TK1000
TK1001 WAK10
WKK10S
IC5005
K10 AC415K
MC5005
MC5015
UC5105
UC5115
T5115
T5125
CA4505
CA4515
CA4115
HX3305
HG3305
HG3315
HX3315
GC3210 KCK15 JC105V SV410
SV515 TK1000
TK1001
WAK10
WAK20
WKK10S
WKK20S
IC5010
IC5100
K20 AC420K
MC5015
UC5115
VP15TF
UE6110
T5125
T9125
CA4515
CA4120
CA4115
HX3315
HG3315
HG8010 GC3215 KCK20 JC215V SV415
SV515 TK2000
TK2001
WAK20
WAK30
WKK20S
IC8150
P10 ACP100
FH7020
F7030 T3130
T3030 JP4005
JP4020 GC4220
GC4230
KC715M
KC930M
KC935M
JC8003
JC730 V1N
T250M
T350M
MP1500
MP2500
WKP25
WKP25S
WPP20
WKP35S
IC4100
IC4050
IC520M
DT7150
P20 ACP200
VP15TF
VP20RT
AH9030
AH120
AH725
PR1525
PR1225
PR830
JS4045
GX2140
GC1010
GC1025
GC2040
GC4240
KTPK20
KCPM20
JC6235
JC5040
JC8015
JC5015
JC5118
VC935 MP3000
F25M
F30M
WSM20
IC808
IC810
IC380
P30 ACP300
VP30RT
AH3035
AH130
AH140
SH730
PR1525
PR1230
JS4060
JX1045
JX1060
CY150
CY250
GC1030
GC2030
KCPK30
KCMP30
KC725
KC730
KC735
JC5040
JC8050
MM4500
F40M
WSM30
WSM35
WSP45S
WSP45
IC830
IC928
IC330
M10 ACM100
ACK300
PR1025
PR1225
JX1020
CY9020
JP4020
GC1025
GC1030 KC522M
M20 ACM200
F7030
VP15TF
VP20RT
GH330
AH330
AH120
AH130
PR1525
PR1025
PR1225
JX1015
CY150
CY15 GC2030
KC730M
KC525M
JC5015
JC5030
JC5040
F25M
F30M WSM35
WSM35 IC908
IC928
M30 ACM300
F7030
VP30RT
MP7030
AH130
AH140 CA6535
PR1535
JX1045
JX1060
GX2160 GC2040 KC994M
KC725M
JC5015
JC5030
JC5040 VC935 F30M
F40M WSM35
WXM35
IC328
IC330
IC830
K20 ACK200
F5010
F5020
MC5020 T1115 PR905 JP4020
GC3220
GC3020
GC3040
K15W
K20D
K20W
KCK15
KCK20
KC915M
KC930M
KC935M
JV608X
JC600
JC605W
JC610
JC8003
VN5 T150M
MK1500
MK3000
WAK15
WKK25
WKP35S
IC5100
DT7150
K30 ACK300
VP15TF
VP20RT
AH725
AH120
AH110
AH330
GH110
GH130
PR1510
PR1210
GX2140
JS4045
JX1045
CY150
CY250
GC1010
GC1020
GC1025
GC1030
KTPK20
KCPK30
KC510M
KC520M
KC525M
JC6235
JC5003
JC5015
JC5080
JC8015
VC928 MK2050
MK2000
MH1000
WKP35S
WPP20
IC830
IC810
IC908
IC910
IC928
IC950
Grade Comparision Chart
Grades
Milling
Appli-
cation
Grade
Turning
Class
Coated Carbide
B12
Sumitomo Electric
Mitsubishi Tungaloy Kyocera Hitachi Sandvik
Kennametal
Dijet
SECO Tools
Japan
ISCAR
P10 ST10P WS10 S1P SRT
P20 ST20E UTi20T UX30 EX35 SMA K125M SRT IC70
IC50M
P30 A30
A30N UTi20T UX30 PW30 EX40 SM30 DX30 IC54
IC28
P40 ST40E EX45 S6 SR30 IC54
IC28
M10 U10E
EH510 WA10B H10A
KU10
K313
K68
KYSM10
UMN 890
IC07
IC08
IC20
M20 U2
EH520 UTi20T UX30 H13A K313
K68
DX25
UMS
HX
883
IC07
IC08
IC20
M30 A30
A30N UTi20T UX30 H10F
SM30
UMS
UM40 IC28
K01 H2
H1 HTi05T WH01
WH05
KU10,K68
K313
K115M
KG03
IB50
IB85
IS8
K10
H1
EH10
EH510
HTi10 TH10 KW10
GW15 WH10 H13A
KU10, K313
K68,K115M
K110M
KY3500
KG10
KT9
CR1
890
IB50, IB85
IB55, IB90
IC20, IS8
K20
G10E
EH20
EH520
UTi20T UX30 GW25 WH20 H13A
KMF
KY3500
KYHS10
KT9
KG20
CR1
890
883
HX
IC20
IS8
K30 G10E UTi20T WH30 KY3500 KG30 883
-EH510
EH520
RT9005
RT9010
MT9015
TF15
TH10
KS20
SW05, SW10
SW25, KW10
GW15
WH10
H10A
H10F
H13A
KU10, K313
K68, KMF
K110M, K1025
KYHS10
KG10
KG20
HX
H25
ID5, IB85
IC20, IC07
IC08, IC28
F0
SF10,MF07
MF10
F,MD1508
MD08F
NM08
FB05,FB10
FZ05
IC07
F1,AFU
XF1
HTi10
MF20
M,MD10
MD05F,MD07F
FW30 NM15
6UF,8UF
PN90,H6FF
FZ10,FB15
FZ15
890 IC07
AF0,AF1
SF2
TF15
MF30
EM10,MD20
MD15
BRM20
EF20N 12UF
FB20,FZ15
FB15
890
883 IC08
A1
CC UM NM25 N6F
H10F
FZ20
FB20 883 IC08
Sumitomo Electric
Mitsubishi Tungaloy Kyocera
Mitsubishi-
Hitachi
Sandvik
Kennametal
Dijet Valenite
SECO Tools
Japan
WALTER ISCAR
P10 T1000A
NX2525
AP25N★GT720★
NS520
TN30
PV30★
TN6010
PV7010★
CZ25★CT5015
KT125
HTX
KT1120
LN10
CX50 VC605 IC20N
IC520N
P20 T1500A
T1500Z★
AP25N★
NX2525
NX3035
NS530
GT530★
NS730
NS9530
GT9530★
GT730★
TN60
TN6020
PV60★
PV7020★
PV7025★
CH550
GC1525★
KT6215
KT315★
KT175
KT5020★
CX50
CX75 VC610
CM
CMP
C15M
TP1020
IC30N
IC530N
P30 T3000Z★
NX3035
MP3025★PV7025★
PV90★
CX90
CX99
K10 T1000A
AP25N★
NX2525
GT720★
NS520
TN30
PV30★
TN6010
PV7005★
PV7010★
CT5015 KT125
HTX
LN10
CX50 VC605
T250A
NX4545
VP45N★NS540
NS740
TC60M
TN100M
MZ1000★
MZ2000★
MZ3000★
CT530
KT530M★
CX90 VC630 C15M IC30N
Grade Comparision Chart
Grades
Class Grade
Fine-grained
Carbide
Uncoated Carbide
Appli-
cation
TurningMilling
Class
* denotes coated cermet
Cermet
B13
Sumitomo Electric
Mitsubishi Tungaloy Kyocera Sandvik Kennametal Dijet
SECO Tools
Japan
N01 DA150
DA1000 MD205 DX180
DX160 KPD001 CD05
CD10 KD1400 JDA30
JDA735
N10 DA150
DA1000
MD205
MD220
DX140
DX110
KPD001
KPD010
KPD230
CD1810 KD1400
KD1425
PCD05
PCD10
N20 DA1000 MD220
MD230
DX120
DX110 KPD230 KD1400
KD1425
JDA10
JDA715
PCD05
PCD20
N30 DA1000 MD2030
MD230 DX110 KD1400
PCD05
PCD30
PCD30M
Sumitomo Electric
Mitsubishi Tungaloy Kyocera NGK Sandvik Kennametal Dijet
SECO Tools Japan
K01 BNC500
BN7000
MB710
MB5015
BX930
BX870
BX910
KBN475
KBN60M
B30
B16
CB7525
CB7925 KB1340 JBN795
K10 BN700
BN7000
BN7500
MB710
MB730
MB5015
BX470
BX480
BX950
KBN65B
KBN60M
KBN900
B23
B16
CB7925
CB7525 JBN330 CBN200,CBN300
CBN300P,CBN400C
K20 BN700
BN7000
BNS800
MB730
MBS140
BC5030
BX470
BX480
BXC90
BX90S
KBN900
K30 BNS800 MBS140 BX90S
BXC90 KB5630 CBN500
S01 BN700
BN7000
MB730
MB4020
BX950
BX470
BX480
KBN65B
KBN70M
KB5630
KB1340
H01
BNC2010
BNC100
BN1000
BN2000
BNX10
BC8105
BC8110
MBC010
MB810
BXM10
BX310
KBN05M
KBN25M
KBN510
B5K
B52 KB5610
CH0550
CBN10
CBN100
CBN60K
H10
BNC2010
BNC2020
BNC160
BNC200
BN2000
BC8110
BC8120
MBC020
MB8025
MB825
BXM10
BX330
KBN05M
KBN25M
KBN525
B5K
B6K
B52
B36
CB7015
CB20
KBH20
KB5610
KB5625
JBN300
CBN10,CBN150
CBN100,CBN60K
CBN160C
H20 BNC2020
BNC200
BNX20
BC8120
BC8020
MBC020
MB825
BXA20
BXM20
BX360
KBN30M
KBN35M
KBN900
B36
B40
B6K
CB7025
CB20
KBH20
KB5625
KB5630
JBN245
CH2540
CBN150
CBN160C
H30 BNC300
BN350
BNX25
MB835
BC8130
BXM20
BXC50
BX380
B40 CB7525 KB5630 CH3515
Grades
Grade Comparision Chart
Class
Class
Grade
Grade
CBN
PCD
B14
15,6 21 690 126 5,1 2.900
4,94 31 450 17 7,6 3.200
14,5 18 280 21 6,6 3.800
8,2 20 340 17 6,8 3.500
5,43 20 260 29 9,2 2.900
3,98 29 410 29 8,5 2.050
3,17 25 310 29 3,0
3,48 44 700 1.300 4,7 –
3,52 >90 970 2.100 3,1 –
8,9 – 100 ~ 180 69 12,3 1.495
8,9 – 200 92 13,3 1.495
15,0 18 630 79 5,0 –
14,6 14 580 75 5,0 –
13,5 10 530 67 6,0 –
8,7 8 210 17 11,0 –
WC
TiC
TaC
NbC
TiN
Al2O3
Si3N4
CBN
C
Co
Ni
WC- 5% Co
WC-10% Co
WC-20% Co
Material Specic
Gravity
Micro
Vickers
Hardness
(GPa)
Young‘s
Modulus
(GPa)
Thermal
Conductivity
Coefcient
(W/m·°C)
Linear-Thermal
Expansion
Coefcient
(x 10-6/°C)
Melting
Point
(°C)
Carbide
Tungsten Carbide
Titanium Carbide
Tantalum Carbide
Niobium Carbide
Titanium Nitrate
Aluminium Oxide
Silicon Nitride
Cubic Boron Nitride
Carbon
Cobalt
Nickel
>1.900
(Disintegrate)
High Speed Steel
Properties of Basic Materials
Grade Properties Chart
Grades
C1
C1 ~ C86
C
C2 - 3
C4
C5
C6 - 7
C8
C9
C10
C11
C12 -17
C18-24
C25-32
C33-39
C39
C40-48
C46
C49-51
C52-56
C57-62
C63-65
C66
C67-68
C69
C70-77
C78-79
C80-83
C84-85
:
:
:
– :
l
s
ISO
Chipbreaker for Low Carbon and General Steel Turning
Chipbreaker for Hardened Steel Turning
Chipbreaker for Exotic Alloys and Stainless Steel Turning
Chipbreaker for Stainless Steel Turning
Positive M Class Chipbreaker
Chipbreaker for Steel Turning
Comparison Chart
Selection
Negative Inserts
Positive Inserts
Indexable Inserts for Turning
Negative / Positive Inserts
Inserts Identication Table ..............................................
NFE / NFB ..........................................................................
NGH ....................................................................................
NEG / NEF .........................................................................
NEM ....................................................................................
NFB / NLB ..........................................................................
(M) NSI ...............................................................................
Chipbreaker.......................................................................
Chipbreaker Application Table .......................................
C / 80° Diamond Type (With Hole) ..................................
D / 55° Diamond Type (With Hole) ..................................
S / Square Type (With Hole) ............................................
S / Square Type (Without Hole) ......................................
T / Triangle Type (With Hole) ..........................................
T-REX Insert .....................................................................
V / 35° Diamond Type (With Hole) ..................................
W / Polygon Type (With Hole) .........................................
C / 80° Diamond Type (With Hole) ..................................
D / 55° Diamond Type (With Hole) ..................................
R / Round Type (With Hole) .............................................
S / Square Type (With Hole) ............................................
S / Square Type (Without Hole) ......................................
T / Triangle Type (With Hole) ..........................................
T / Triangle Type (Without Hole) .....................................
V / 35° Diamond Type (With Hole) ..................................
W / Polygon Type (With Hole) .........................................
Stock marking chart
Stocking policy may change without prior notice, please consult our
sales representative for actual stock situation.
Note:
Inserts
Eurostock item
Japanstock item
To be replaced by new item
We cannot produce
New
New
New
Content A ~ P
C2
X
C80°
D55°
E75°
F50°
V35°
R—
S90°
T60°
W80°
A85°
B82°
K55°
H120°
O135°
P108°
L90°
M86°
A3°
B5°
C7°
D15°
E20°
F25°
N0°
P* 11°
O
G30°
A± 0,005 ± 0,025 ± 0,025
F± 0,005 ± 0,013 ± 0,025
C± 0,013 ± 0,025 ± 0,025
H± 0,013 ± 0,013 ± 0,025
E± 0,025 ± 0,025 ± 0,025
G± 0,025 ± 0,025 ± 0,13
J* ± 0,005
± 0,05~± 0,15
± 0,025
K* ± 0,013
± 0,05~± 0,15
± 0,025
L* ± 0,025
± 0,05~± 0,15
± 0,025
M*
± 0,08~± 0,2
± 0,05~± 0,15
± 0,13
N*
± 0,08~± 0,2
± 0,05~± 0,15
± 0,025
U*
± 0,13~± 0,38 ± 0,08~± 0,25
± 0,13
N
—
A
R M
FG
W B
T H
Q C
U J
6,35 ± 0,08 ± 0,08 ± 0,08 ± 0,11 — —
12,70 ± 0,13 ± 0,13 ± 0,13 ± 0,15
15,875 ± 0,15 ± 0,15 ± 0,15 ± 0,18
19,05 ± 0,15 ± 0,15 ± 0,15 ± 0,18
25,40 ± 0,18 ± 0,18 ± 0,18
31,75 — ± 0,20
9,525 ± 0,08 ± 0,08 ± 0,08 ± 0,11 ± 0,16
9,525
6,35 ± 0,05 ± 0,05 ± 0,05 ± 0,05 — —
± 0,05
12,70 ± 0,08 ± 0,08 ± 0,08 ± 0,08 —± 0,08
± 0,05
15,875 ± 0,10 ± 0,10 ± 0,10 ± 0,10 —± 0,10
± 0,05
19,05 ± 0,10 ± 0,10 ± 0,10 ± 0,10 —± 0,10
± 0,05
25,40 ± 0,13 ± 0,13 ± 0,13 — — ± 0,10
± 0,05
31,75 — ± 0,15 — — — ± 0,12
± 0,05
C N M G
Inserts
No
Hole
Nil
With
Hole
Nil
One
Face
One
Face
Both
Faces
Both
Faces
With
Hole
Straight
hole
with top
end
counter-
sink
(40°~60°)
Nil
With
Hole
Straight
hole
with top
end
counter-
sink
(70°~90°)
Nil
One
Face
One
Face
With
Hole
Straight
hole
with top
end
counter-
sink
(40°~60°)
Nil
With
Hole
Straight
hole
with top
end
counter-
sink
(70°~90°)
Nil
Both
Faces
Both
Faces
Straight
Hole
Symbol
Hole
Hole
Style
Chip
Breaker
Shape Shape
Symbol
Hole
Hole
Style
Chip
Breaker
Shape Inscribed
Circle Triangle Square 80°
Diamond
55°
Diamond
35°
Diamond Round
Inscribed
Circle Triangle Square 80°
Diamond
55°
Diamond
35°
Diamond Round
Chart 4: Insert Hole or Breaker Tolerance of Nose Height (M-Class)
Tolerance of Inscribed Circle (M-Class)
Diamond
Round
Parallelogram
Hexagonal
Octogonal
Pentagonal
Rectangular
Rhombic
Trigon
Triangle
Square
Others
* Inserts with a 10° relief
angle are sometimes
considered as ”P”
The height ”m” on sharp corner.
Symbol Insert Shape Angle Symbol
Relief Angle
Symbol
Nose Height
Inscribed Circle
Thickness
Chart 1: Insert Shape
Chart 2: Relief Angle
Chart 3: Tolerance (mm)
Insert Shape
Chart 1
Relief Angle
Chart 2
Insert Type
Chart 4
Tolerance
Chart 3
Inserts Identication Table
Special
C3
12 04 08 N - GE
Symbol Symbol Symbol
C
03
3,55 3,50
D
07
7 ,7 6,35
W
03
3,8 5,56
04
4,97 4,30
09
9 ,7 7,94
04
4,3 6,35
06
6,4 6,35
11
11,6 9,525
05
5,4 7 ,94
08
8,0 7,94
15
15,5 12,70
06
6,5 9,525
09
9,7 9,525
19
19,4 15,875
08
8,7 12,70
12
12,9 12,70
10
10,9 15,875
16
16,1 15,875
V
08
8,3 4,76
19
19,3 19,05
09
9,7 5,56
25
25,8 25,4
11
11,1 6,35
R
08
8,0 8,0
16
16,6 9,525
10
10,0 10,0
22
22,1 12,7
12
12,0 12,0
S
06
6,35 6,35
T
06
6,9 3,97
12
12,70 12,70
S7
7,14 7,14
08
8,2 4,76
15
15,875 15,875
07
7,94 7 ,94
09
9,6 5,56
16
16,0 16,0
09
9,525 9,525
11
11,0 6,35
19
19,05 19,05
12
12,70 12,70
16
16,5 9,525
20
20,0 20,0
15
15,875 15,875
22
22,0 12,70
24
24,0 24,0
19
19,05 19,05
27
27,5 15,875
25
25,0 25,0
25
25,40 25,40
33
33,0 19,05
25
25,40 25,40
31
31,75 31,75
32
32,0 32,0
Symbol
R
L
N
Symbol
FFA, FL, FE, FB, FC
FK, FP
FT, FX, FZ
FY, FW
S
L
SE, SEW, SI, SC,
SF, SP, SU, SX
LU, LUW, LB
SD
SDW
ST
G
U
GE, GU, GUW
UG, UP
US, UX
GZ
UZ UM
M MP, MU, MX, ME MC MM
HM
H HG, HP, HF HU
HW
W
C
RD, RP, RX, RH
EF, EG, EX
AG, LD, GD
FV, LV
SV
EF, EG, EM
Symbol
X1 *
01 1,59
02 2,38
T2 2,78
03 3,18
T3 3,97
04 4,76
05 5,56
06 6,35
07 7,94
09 9,52
Symbol
00
003 0,03
008 0,08
01 0,1
015 0,15
018 0,18
02 0,2
0,35 0,35
04 0,4
08 0,8
10 1,0
12 1,2
16 1,6
20 2,0
24 2,4
32 3,2
M0
00
CCG T09T302 M NSI AC520U
Inserts
Chart 9: Chip Breaker
Chart 8: Feed Direction
Right-hand
Left-hand
Neutral
Direction
Fine Finishing
to Finishing
Light Cut
General
Rough
Heavy
Process Bumpy Type
Standard
Handed
Other specials
Wide Chipbreaker
For Countersink
For Round insert
For Exotic Alloy
For Aluminium
For Hardened Steel
For Carburized Layer
Removal
Shape
Cutting
Edge
Inscribed
Circle
Shape
Inscribed
Circle
Shape
Cutting
Edge
Inscribed
Circle
Thickness
(mm)
Nose Radius
(mm)
Sharp Point
Round Insert
(Metric)
Round Insert
(Imperial)
Chart 5: Cutting Edge Length (mm)
Chart 6: Thickness
Chart 7: Nose Radius
Picture of insert shown as example
(ISO Cat, No,)
Insert Size
Chart 5
Thickness
Chart 6
Feed Direction
Chart 8
Corner Radius
Chart 7
Chip Breaker
Chart 9
Inserts Identication Table
Cutting
Edge
For Stainless Steel
(*):
CCET03X1 Insert thickness: 1,40
CCET04X1 Insert thickness: 1,80
An ”M” after the nose radius
indicates a negative tolerance
Example:
C4
2,0
1,6
1,2
0,8
0,4
0,1 0,2 0,3 0,4 0,5
NFB NFE
NLU
NFL
P
1,40
0,70
20°
27°
0,80
General Features
Application Range
The high performance NFE type, which ensures stable chip control in
a wide range of feed rate, has been added to the chipbreaker series
for low carbon steel and general steel turning.
Extensive product lines are available to meet various machining requi-
rements.
A positive insert execution of chipbreaker NFB is also available.
NFE Chipbreaker for Finishing
Supports general purpose machining to high speed machining.
NFB Chipbreaker for Low Feed Finishing
The arc-shaped main breaker ensu-
res stable chip control in a wide feed
rate range.
The two step chipbreakers enable
stable chip control at a low feed rate
of f = 0,1mm/rev.
The sub-breaker controls cutting
chips in proling.
Cross-section
of chipbreaker
Cross-section
of chipbreaker
Supports low feed machining.
Smooth chipbreaker geometry with a
high rake reduces cutting resistance.
The variable rake angle in nose
radius makes effective strain on
chips and improves the breaking
performance.
Stable chip curling and breaking in facing of gummy steel.
Stable chip control even at a variable feed rate in shallow cutting.
Application Examples
Performance
Excellent chip control under low depth of cut and high
feed rate condition
NFE Type (AC8025P) Conventional
NFE Type (AC8025P) Conventional
NFB Type (T3000Z) Competitor
NFE Type (AC8025P) Competitor
Small chip curling and control
Application Example
Work Material:
Insert:
Cutting Conditions:
Pipe steel (H240LA, 1.0480)
CNMG 120408 NFE (AC8025P)
vc=200m/min, f=0,4mm/rev, ap=0,2mm, Dry
Work Material:
Facing Insert:
Cutting Conditions:
Deep-draw steel (SPHC440)
CNMG 120408 NFE (AC8025P)
vc=200m/min, f=0,15mm/rev,
ap=0,2-0,5mm, Wet
Work Material:
Exter. Turning+Facing Ins.
:
Cutting Conditions:
C53E,1.1210, Ø20-100
DNMG 150412 NFE (AC8025P)
v
c
=180m/min, f=0,25mm/rev (radius), 0,45mm/rev
(straight section), a
p
=0,3mm, Wet
Work Material:
Internal Turning Insert:
Cutting Conditions:
Pipe steel (STKM13C)
DNMG 150404 NFB (T3000Z)
vc=352m/min, f=0,03-0,2mm/rev ap=0,7mm,
Wet
Feed Rate (mm/rev)
Depth of Cut (mm)
Chipbreaker
NFE Type / NFB Type
Negative M Class Chipbreakers
for Low Carbon and General Steel Turning
Inserts
New
C5
40 ~ 100 0,02 ~ 0,10 <1
20 ~ 60 0,02 ~ 0,05 1 ~ 3
0 200 400 600 800 1000
NGH Type
For Hardened Steel Turning
Chipbreaker
Inserts
General Features
Enables medium roughing of hardened steel in combination with
coating and grade AC503U.
Reduces heat generation and enables deep cutting (ap = 1 ~ 3mm)
of hardened steel by using a wide neutral ground chipbreaker (rake
angle: 4°) and sharp edge.
Discharges chips smoothly.
Negative Insert for Rough Cutting NGH Type Chipbreaker
Performance
Application Examples
Recommended Cutting Conditions
Cutting Speed
vc (m/min)
Feed Rate
f (mm/rev)
Depth of Cut
ap (mm)
Recommended
Chipbreaker
Application
Range
Finishing
Medium Roughing
Without chipbreaker insert
NGH Type
Cutting Resistance (N)
NGH Type
Chipbreaker
Without
Chipbreaker
Insert
Back Force
Feed Force
Principal Force
Work Material: Hardened steel (50 ~ 62HRC), X155CrVMo12-1, X40CrVMo5-1, S6-5-2, High-speed powder and high speed steel
Work Material:
Insert:
Cutting Conditions:
X155CrVMo12-1 (61HRC)
TNGG 160404 NGH (AC503U)
vc=50m/min, f=0,05mm/rev, ap=3,0mm, Dry
NGH Type
Chipbreaker
Without
Chipbreaker
Insert
Only minor wear occured after
40min cutting
Major wear occured after
20min cutting
Stable chip forming
New
Low Cutting
Force
C6
0,2 0,40
2,0
4,0
NEG
NEF
NEX
NMU
NSU
0,09
1,75
30°
NEG
(AC520U)
NEG
(EH510)
General Features
NEG/NEF type chipbreaker for exotic alloy machi
ning
can be used for Titanium alloys, heat-resistant alloys
and a variety of other exotic alloys.
They deliver excellent wear resistance and superior
chip management. These chipbreakers can solve
quality problems caused by the unstable tool life and
poor chip control provided by conventional chipbrea-
kers for exotic alloys.
Pure Titanium (Ti grade 3), machine component
Insert:
Cutting Data:
CNMG120408 NEG (EH510)
vc=80~100m/min, doc=1,0mm, f=0,25mm/rev, Wet
Inconel 718, machine component
CNMG120408 NEG (AC520U)
vc=50m/min, doc=1,5mm, f=0,3mm/rev, Wet
Application Range
Feed Rate
(mm/rev)
Depth of Cut (mm)
Application Example – NEG Type
NEG Chipbreaker for Roughing
Titanium Alloy
Heat Resistant Alloy
Cutting Performance – NEG Type
Suppresses the chipping of peripheral cutting edge and
notch wear.
Excellent chip management.
Notch wear / poor chip control
Chipbreaker type: NEG (AC510U) Conventional tool (S10)
Work Material:
Inconel 718
Insert:
CNMG120412
Cutting Data:
vc = 40m/min
doc = 2,5mm
f = 0,2mm/rev
Wet
Tc = 7min
Suppresses crater wear and ank wear.
Excellent chip management. Crater wear / ank wear / poor chip control
Chipbreaker type: NEG (AC510U) Conventional tool (S10)
Work Material:
Ti-6Al-4V
Insert:
CNMG120412
Cutting Data:
vc = 65m/min
doc = 2,5mm
f = 0,2mm/rev
Wet
Tc = 8min
Crater wear advancement
is prevented by the round
bumps, whilst maintaining
excellent control.
The cutting edge
maintains the strength
slowing the progress
of crater wear.
Excellent chip manage-
ment and wear prevention
is delivered by the special
rake face design.
Provides excellent wear resistance and chip control from general-purpose machining to roughing applications.
Reduces damage to insert and eliminates trouble from chips specic to exotic alloys. Also demonstrates very
high versatility.
1,5x tool life and improved
chip management
Insert:
Cutting Data:
3x tool life and improved
chip management
Competitor Competitor
Cross Section of Chipbreaker
Chipbreaker
NEG Type / NEF Type
3 pcs 3 pcs
3
times
1
pcs
1,5
tim
es
2
pcs
For Exotic Alloys and Stainless Steel Turning
Inserts
C7
100
50
10
AC510U / EH510 AC520U /
EH520
AC630M AC530U
200
150
50
100
1,2
20°
AC6030M
AC6040M
NEF
(AC510U)
NEF
(AC510U)
AC6020M
200
400
BN7000
The NEF chipbreaker reduces chip curl diameter in nishing applications.
Provides extremely good chip management not uctuated by the material in use.
Material Application Range
Application Example – NEF Type
Titanium Alloy
Heat Resistant Alloy
Cutting Performance – NEF Type
Improvements in chip control and chip removal
management based on small curled chips.
There is a problem in the length and the diameter of chips.
Work Material:
Inconel 718
Insert:
CNMG120408
Cutting Data:
vc = 55m/min
doc = 0,3mm
f = 0,15mm/rev
Wet
Tc = 8min
Chipbreaker type: NEF (AC510U)
Conventional tool (S10)
Competitor‘s product (S10)
Improvements in chip control and chip removal
management based on small curled chips.
There is a problem in the length and the diameter of chips.
Work Material:
Ti-6Al-4V
Insert:
CNMG120408
Cutting Data:
vc = 80m/min
doc = 0,5mm
f = 0,2mm/rev
Wet
Tc = 25min
Chipbreaker type: NEF (AC510U) Conventional tool (S10)
Competitor‘s product (S10)
Inconel 718, shaft component Duplex stainless steel cover
Conventional tool
Insert:
Cutting Data:
CNMG120408 NEF (AC510U)
vc=45m/min,
doc
=0,25mm, f=0,1mm/rev, Wet
Insert:
Cutting Data:
CNMG120408 NEF (AC510U)
vc=55m/min,
doc
=0,3mm, f=0,125mm/rev, Wet
Conventional tool
Great improvement in
chip management. Keeps
workpieces free of damage.
It is possible to omit nal
polishing process.
Improvements in chip
management. Suppress
damage to nished surface
with no entanglement of
chips.
Cutting Speed (m/min)
Finishing
Roughing
Finishing
Roughing
Cutting Speed (m/min)
Main chipbreaker that enables
good chip control even at low
depths of cut.
Sharp edge with 20° rake
angle
reduces wear. The grooves on the rake face
reduce heat and assist chip ow
away from the workpiece.
Cross Section of Chipbreaker
NEF Chipbreaker for Finishing
NEG Type / NEF Type
For Exotic Alloys and Stainless Steel Turning
Chipbreaker
Inserts
New
C8
EM
Type
MU Type
EX Type
UP Type
GU Type
EGType
SUType
EFType
AC630M
AC530U
200
150
50
100 AC6030M
AC6040M
6,0
0
2,0
4,0
0,2 0,4 0,6
0
50
100
150
200
250
300
350
Ø700
NEG
NEF
NEM
NEX
NUP
NGU
NSU
NMU
AC6020M
Application Example
Work Material:
Insert:
Cutting Conditions:
X5CrMo17 12 2
SNMG190616NEM (AC6030M)
vc=70m/min, f=0,5mm/rev, ap=3,0~8,0mm, Wet
Work Material:
Insert:
Cutting Conditions:
X5CrNiS18 10
SNMG120408NEM (AC6030M)
vc=100m/min, f=0,32mm/rev, ap=2,0~2,5mm, Wet
Conventional Geometry
Conventional
Geometry
NEM
(AC6030M)
NEM
(AC6030M)
Output (pcs)
2,0
times
Reduces crater wear and provides long tool life.
Reduces breakage out of the cutting edge and ensures stable machining.
Reduction of Boundary Damage Reduction of Crater Wear
Cutting Edge Boundary Wear Comparison Cross Section Crater Wear Comparison
Conventional
Geometry
NEM
Type
The NEM chipbreaker has no changing points on the
cutting edge, so boundary damage is reduced.
The NEM chipbreaker smoothly evacuates chips thanks to
its large radius rake face design, so crater wear is reduced.
Reduction of Damage
NEM Chipbreaker for Rough Cutting
The NEM chipbreaker achieves excellent fracture and crater resistance and ensures extremely stable machining.
Large radius rake face design that reduces
crater wear while maintaining the cutting
edge strength.
Reduces boundary damage by eliminating
changing points from the cutting edge.
Bright colors for easy identication of
used cutting edge.
Application Range
Chipbreaker for Stainless Steel Turning
NEM Type
Feed Rate
(mm/rev)
Depth of Cut (mm)
Finishing
Roughing
Cutting Speed (m/min)
Chipbreaker
Inserts
New
C9
3,0
2,0
1,0
0 0,1 0,2 0,3
NFB
NLB
NSU
NLU
20°
0,5
15°
0,8
100mm
100mm
50mm 50mm
100µm 100µm
Work Material:
Insert:
Cutting Conditions:
Hub (C45)
VBMT 160408 NLB (T1500A)
vc=240m/min, f=0,25~0,28mm/rev, ap=0,6mm, Wet
Achieves stable chip control at
small cutting depth and low feed.
Achieves stable chip control in
light cutting.
Work Material:
Insert:
Cutting Conditions:
Pipe (H240LA), Ø30 Boring
TPMT 110304 NLB (T1500A)
vc=200m/min, f=0,15mm/rev, ap=0,5mm, Wet
Work Material:
Insert:
Cutting Conditions:
Pipe (H240LA), Ø100Boring
TPMT 110304 NFB (T1500A)
vc=200m/min, f=0,07mm/rev, ap=0,1mm, Wet
Work Material:
Insert:
Cutting Conditions:
Pipe (H240LA), Ø30 Boring
TPMT 110304 NFB (T1500A)
vc=100m/min, f=0,12mm/rev, ap=0,1mm, Wet
NFB Chipbreaker for Finishing NLB Chipbreaker for Light Cutting
The NFB type for nishing and the NLB type for light cutting have been added to the chipbreaker series for low carbon and
general steel machining in addition to the already present NLU type for nishing and NSU type for light cutting.
The NFB and NLB type chipbreakers improve chip control in nishing of low carbon and general steel.
Ridge reduces edge breakage
High rake breaker wall impoves
chip breaking performance
Variable rake angle in nose radius increases
chip strain and improves chip breaking per-
formance
Strengthened edge reduces
unexpected breakage
Special breaker ridge shape
achieves stable chip control
Cross Section of ChipbreakerCross Section of Chipbreaker
Performance
Chip Control Chip Control
Chip Control
Comparison of Surface Roughness of Finished Surfaces
Performance
Application Range
NFB Type Chipbreaker (T1500A) Competitor’s Product Competitor’s ProductNLB Type Chipbreaker (T1500A)
NFB Type Chipbreaker (T1500A) Competitor’s Product
Feed Rate
(mm/rev)
Depth of Cut (mm)
Doubles the tool life by
improving chip control
and reducing blemishes
on machined surfaces.
Competitor’s
Product
NLB Type Chipbreaker
(T1500A)
Positive M Class Chipbreakers
for Low Carbon and General Steel Turning
NFB Type / NLB Type
Chipbreaker
Inserts
C10
3
2
1
00,1 0,2
3,0
1,0
0,5
0,1
0,1 0,15 0,2 0,3
15cm
NSI
(AC510U)
NSI
(AC510U)
NSI
NFC
DCGT 11T304M NSI
Application Examples
Insert:
Cutting Conditions:
DCGT11T302M NSI (AC510U)
vc=35m/min, f=0,08mm/rev, doc =0,8mm, Wet
Insert:
Cutting Conditions:
DCGT11T304M NSI (AC520U)
vc=100m/min, f=0,08mm/rev, doc =0,5mm, W et
Depth of Cut (mm)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Depth of Cut (mm)
Application Range Cutting Performance
Inconel 718, machine component external turning X5CrNi1810, Shaft component external turning & facing
Competitor‘s
Product
150 pcs
100 pcs
1,5 x higher tool life. Improved chip management.
Improved chip management. Suppressing cutting edge adhesion to
ensure a stable, long tool life.
Conventional
Tool
Output
Insert: DCGT11T304M NSI, Cutting Conditions: vc=100m/min
Work Material: X5CrNiMo17122
Chipbreaker for Steel Turning
Example:
Nose radius with minus tolerance (M)
– Sharp designed cutting edge with low-cutting force
– Better chip control in wide range DOC for bar feeder machine
– Combination of high rake edge design and G-class precision
offers superior cutting performance
– Suitable for medical parts and high precision machining
(M)
NSI
Type
Inserts
C11
Sumitomo Electric Mitsubishi Tungaloy Kyocera
Mitsub.-Hitachi
Sandvik Kennametal SECO Tools WALTER ISCAR
FC FJ,AM
01, JRP,JTS
CF,GF,VF UM GT-F1 FM4
FB, LU
（FP, FK）
FP,FM,FV,SQ
PSF,PF,23
GP,XP,MQ,PP
JQ,MP
PF,UF,MF,KF
11,UF,FP FF1 PF4 PF
LUW SW WF FW W-F1 PF WF
SDW WK,WM MW W-F2 WG
SI SMG JS CK
LB, SU (
SK, SF）
LP,LM,SV,MQ
PSS,PS,24 HQ,XQ,GK
JE
PM,UM,MM,PM
LF F1
MP4,MM4,FK6
SM,14
SC GQ,SK MP MF2
MU
MV,MM,MK
PM
PR,UR,MR,KR
MF
F2,M3,M5
PM5,RP4,RM4
19
AG AZ AL,PP AH AL HP AL PM2 AS,AF
LD, GD
FV
LV
Sumitomo Electric Mitsubishi Tungaloy Kyocera
Mitsub.-Hitachi
Sandvik Kennametal SECO Tools
WALTER ISCAR
FA FH TF GP QF FF FF1 SF
FL, FB FS,FY NS,ZF XP,XF,VF FE FF2 FP5
LU, FE SA,SY NM, SS
XQ,CQ,PP
BE LC FN NF3
SU SH
TS,TSF,11
HQ CE,B,BH XF,MF CT MF2 NF,TF
LUW AFW, FW WP WL,WP W-FF2
SEW SW ASW, SW WQ
WF,WMX
FW W-MF2 NF WF
SE, SX LP AS,ZM,27 CJ,XS AB,CT PF,KF LF, 33 MP3,NS6 F3P, TF
GU （UG）MA,MV TM HS,PS AH XM,QM P,MG M3 GN, HT
GE, UX MH,MP DM,AM
CS,GS,PQ,PT
AE,AY
PM,SM,KM
MN, MP1
MP5,NM4,NM6
RF, LF
GUW MW WM MW, RW W-M3 NM WG
MU, ME GH, RP TH, S
HT,GT,PH
RE,AR
PR,XMR,KR
RP M5,MR7
NM7,NM9,RP5
M3P,NR
MX HAS,MT CH RN MR6
HG
HA,HZ,HX,HBS
THS,TRS
PX,HX TE,UE
QR
RM,MR R4,R5,R6 NR6,NRF NM
HP HH,HXD 65 HR,SR RH R7 NR8 TNM
HU, HW HV H
HF HCS TUS HX,HE MR RR9 NRR R3P
SU, EF LM,SH SS MQ,GU SE,MP MF FP,FS,LF MF2 NF4
EX, EG GM,MS SF,SA MS, MU PV 23 MS MF1,M1 TF,VL
GU MM SM HU DE
MM, SMR
MP MF3,M3 NM4 M3M,PP
HM
ES,1M,2M
S
MF4, MF5 NR4, RM5
EM, MU GH,RM SH TK MR, MRR M5,MR3 MR
EF LS,FJ HRF SF, SGF NFT
EG, EX MJ,MS HMM,SA SM, SMC NMT
MU GJ,RS SMR NRT
UZ
LK,MA,MK,SW
CM,CF Standard V,VA KF UN M5 NM5 GN
GZ （UX）
GH,Standard
Standard,CH,33
ZS,GC Y,RE KM,KR MR7
RK5, RK7
FV, GH
LV
SV
H
K
K
H
P
P
N
Light Cut
Wiper Edge
Finishing
Class Application
Negative Type
Positive Type
Medium Cut
Finishing to Light Cut
Chipbreaker Comparison
Finishing
Finishing to Light Cut
Finishing
Light Cut
Class Application
Fine Finishing
Medium Cut
Medium Cut
Finishing
Finishing to Light Cut
Wiper Edge
Roughing
Roughing
Roughing
Light to Medium Cut
Finishing
Finishing
Heavy Cut
Wiper Edge
Light Cut
Medium Cut
Light Cut
Finishing
Carburized Layer Removal
Inserts
C12
N-GU
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
CNMG1204○○NGU
N-FL
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
CNMG1204○○NFL
N-FA
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
CNMG1204○○NFA
0,1 0,5
1
2
3
N-SU
N-FY
N-FX
0,3 0,9
2
4
6
N-GUW
N-SEW
N-LUW
0,1 0,5
1
2
3
N-SU
N-SX
N-SE
000
0,1 0,5
1
2
3
N-FA/N-FL
N-LU
N-FB
N-FE
00,3 0,3 0,6 0,3
N-SE
PMKNSHPMK N SH
N-SUN-SPN-LU
PMKNSH
PMKNSH
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
CNMG1204○○NSUCNMG1204○○NSP
CNMG1204○○NSE
N-EF
PMK N SH
CNMG1204○○NEF
NSE-W
PMKNSH
P
NLU-W
MKNSH PMK N S H
L/R-FY
PMKNSH
L/R-FX
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
CNMG1204○○NSEW TNGG1604○○L/RFX TNGG1604○○L/RFY
Wiper
Wiper
N-SJ
1.35
0.15
2.95
0.15
SJ
1,2
0,18
1.65 1.5
0.15 2.0
0.15
15 14
10
2.15
0.15 1.40
10
15
1.15
2.50
2.00 10.5
5°
25°
3.50
30°
2.50
15°
3° -15° 15°
20°
0.30 0.50
15°
0.80
0.8
20°
0.4
25°
14
0.90
N-EX
PMK N SH
N-UP
PMKN S H
SNMG1204○○NSJ
CNMG1204○○NEX CNMG1204○○NUP
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
CNMG1204○○NLUW
CNMG1204○○NLU
PMKNSH
L/R-ST
TNGG1603○○L/RST
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
PMKNSH
L/R-FT
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
TNGG1103○○L/RFT
N-SX
Perform copying
and raise steps
PMKNSH
CNMG1204○○NSX
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
N-FB
0,80
27°
N-FE
1,40
20°
0,70
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
PMKNSH
0°
α=
CNMG1204○○NFB
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
CNMG1204○○NFE
0°
α=
Chipbreaker Application
Profile breaker perfect
for fine finishing
Optimal breaker for chip
management on iron sheeting
Shows excellent cutting performance
in finishing to light cutting
Effective chip management for
fluctuating cut depths and copying
Versatile breaker featuring
excellent wear resistance
Cross Section
Cross Section Cat. No.
Breaker Code
Appearance
Relief angle
Stock Items
Work Material
Characteristics
Finishing breaker reduces tool wear on rake face.
Effective even for high efficiency machining.
Effective in high-
speed fine finishing
Chipbreaker for exotic alloy finishing
with excellent chip management
New high feed finishing
breaker with wiper edge
High performance finishing
breaker with wiper edge
Wide type breaker
with sharp edge
Parallel breaker with
superior sharp edge
Standard breaker with
excellent cutting edge strength
Standard breaker designed
especially for use with exotic alloys
Double positive edge for
optimal stainless steel cutting
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
Negative Type Finishing to Medium Cutting
Finishing Light to Medium Fine Finishing
Fine to Standard Finishing Finishing to Light Cutting Wiper Insert High Precision Machining
(Ground Inserts)
Chipbreaker Application Range (Insert IC up to Ø 12,7mm)
Bumpy Breaker Standard Breaker Handed Breaker
Break Master (CBN/PCD) For Chamfering
Depth of Cut (mm)
Feed Rate (mm/rev)
Depth of Cut (mm)
Feed Rate (mm/rev)
Depth of Cut (mm)
Feed Rate (mm/rev)
Depth of Cut (mm)
Feed Rate (mm/rev)
Arc-shaped ground type
breaker for light cutting
Arc-shaped ground
type finishing breaker
Perform copying and
raise steps
Inserts
Better chipcontrol under low feed
conditions with sharp edge shape.
Good chipcontrol from
low to high feed rate
New
New
C13
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
N-UG
PMKNSH
PMKNSH
PMKNSH
N-GU N-GE
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
N-UX
PMKNSH
CNMG1204○○NGU CNMG1204○○NGE
CNMG1204○○NUX
CNMG1204○○NUG
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
N-UZ
PMKNSH
CNMG1204○○NUZ
N-GZ
P M KNSH
CNMG1204○○NGZ
PMKNSH
N-MX
PMKNSH
PMKNSH
N-MUN-EM
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
N-ME
PMKNSH
CNMG1204○○NMECNMG1204○○NMUCNMG1204○○NEM CNMG1204○○NMX
NGU-W
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
Wiper
N-EG
PMK N SH
CNMG1204○○NGUW
CNMG1204○○NEG
MKS
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
PMKNSH
L/R-HM
TNMG1604○○
L/RHM
PMKNSH
L/R-UM
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
0°
α=
SNMG1204○○L/RUM
L/R-HM
1.35
0.15
2.95
0.15
SJ
1,2
0,18 1.65 1.5
0.15 2.0
0.15
15 14
10
2.15
0.15 1.40
10
15
1.15
2.50
2.00 10.5
5°
25°
3.50
30°
2.50
15°
3° -15° 15°
20°
0.30 0.50
15°
0.80
0.8
20°
0.4
25°
14
0.90
Chipbreaker Application
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
Popular and
versatile breaker
Features low cutting resistance
and excellent wear resistance
A versatile breaker with excellent rake
surface wear in high efficiency cutting
Extremely reliable and versatile
breaker with strong cutting edge
Finishing breaker with wiper edge
for high efficiency medium finishing
General-purpose chipbreaker for exotic alloys
with good chip control and wear resistance
Standard breaker with
stable cutting performance
Extremely reliable standard
breaker with strong cutting edge
Strong cutting edge
for interrupted cutting
Economical, double-sided breaker with
low cutting resistance for high feed cutting
Achieves excellent fracture
and crater resistance
Chipbreaker for rough cutting that supports
high-feed cutting with reduced rake face wear
Negative Type Medium to Rough Cutting
MediumMedium to Rough
Medium Cutting Rough Cutting Stainless Steel Cast Iron Exotic Alloys
Chipbreaker Application Range (Insert IC up to Ø 12,7mm)
Bumpy Breaker Standard Breaker Handed Breaker
Break Master (CBN/PCD)
Depth of Cut (mm)
Feed Rate (mm/rev)
Depth of Cut (mm)
Feed Rate (mm/rev)
Depth of Cut (mm)
Feed Rate (mm/rev)
Depth of Cut (mm)
Feed Rate (mm/rev)
Depth of Cut (mm)
Feed Rate (mm/rev)
For Chamfering
Wide, M class, handed breaker with low
cutting resistance for medium to rough cutting.
General-purpose ground
type medium cutting breaker
No breaker
Inserts
C14
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
0°
α=
0°
α=
CNMM1606○○NHG
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
N-HG
PMKNSH
N-MP
PMKNSH
N-HP
PMKNSH
CNMM1606○○NMP CNMM1606○○NHP
N-HW
PMKNSH
SNMM3109○○NHW
N-HF
PMKNSH
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
N-HU
PMKNSH
SNMM2507○○NHU
0°
α=
0°
α=
0°
α=
SNMM1906○○NHF
N-GH
P M K N S H
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
CNGG1204○○NGH
0°
α=
Chipbreaker Application
Excellent chip management
for heavy cutting
Single-sided breaker with low
cutting resistance for rough cutting
Strongest cutting edge
for heavy cutting
Two step breaker with excellent
chip evacuation for heavy cutting
Strong edge chipbreaker for heavy cutting with
excellent chip evacuation even in high-feed cutting
Strong edges and excellent chip
management for heavy cutting
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
Negative Type Rough Cutting
Rough to Heavy
Bumpy Breaker
Standard Breaker
Handed Breaker
SUMIBORON Break Master For Chamfering
Chipbreaker Application Range
Rough to Heavy
(IC Ø15,875 to 19,05mm)
Rough to Heavy
(IC Ø25,4mm)
Rough to Heavy
(IC Ø31mm)
Depth of Cut (mm)
Depth of Cut (mm)
Depth of Cut (mm)
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
Inserts
Negative Type For Hardened Steel
Finishing
For cutting hardened steel
with low cutting force and
excellent chip control
3,5
3°
New
C15
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7° 11°
α=
5° 7° 11°
α=
5° 7° 11°
α=
5° 7° 11°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
11°
α=
11°
α=
7° 11°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7° 11°
α=
7° 11°
α=
PMKNSHPMKNSH
PMKNSH
N-LUN-FB
N-LB
1.35
0.15
2.95
0.15
1.2
0.18 1.65 1.50
0.15 2.00
0.15
15 14
10
2.15
0.15
15
1.15
2.50
0.05 2.5
2.00 10.5
5°
25°
3.5
30°
2.50
15°
3° -15° 15°
0.30
0.8
20°
0.4
25°
14
0.90 0.1 5°
1.5
1.35
0.15
2.95
0.15
1.2
0.18 1.65 1.50
0.15 2.00
0.15
15 14
10
2.15
0.15
15
1.15
2.50
0.05 2.5
2.00 10.5
5°
25°
3.5
30°
2.50
15°
3° -15° 15°
0.30
0.8
20°
0.4
25°
14
0.90 0.1 5°
1.5
PMKNSH PMKNSH
NLU-W
L/R-W
PMKNSH
N-SU
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
5° 11° 0°
α=
N-FK
PMKNSH
N-US
PMKNSH
N-MU
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7° 11°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
11°
α=
N-SF
PMKNSH
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
11°
α=
L/R-SD
N-FP
PMKNSH
1.35
0.15
2.95
0.15
1.2
0.18 1.65 1.50
0.15 2.00
0.15
15 14
10
2.15
0.15
15
1.15
2.50
0.05 2.5
2.00 10.5
5°
25°
3.5
30°
2.50
15°
3° -15° 15°
0.30
0.8
20°
0.4
25°
14
0.90 0.1 5°
1.5
L/R-SDW
PMKNSH
Wiper
Wiper
CCMT09T3○○NLUCCMT09T3○○NFB
CCMT09T3○○NLB
CCMT09T3○○NLUW TPMT1604○○NFK
TPMT1103○○NSU CPMH0903○○NSU
TPMT1604○○NSF
TPMT1604○○NMU
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
5° 7° 11°
α=
L/R-FX
PMKNSH
TPGT1103○○L/RFX
TPGT1103○○L/RNSD
CCMT09T3○○NFP
TPGX1103○○L/RSDWTPGR1103○○L/RW
0,2 0,4
2
4
0,2 0,4
2
4
N-MU
N-SF
N-US
N-SU
N-LB
0,2 0,4
2
4
N-FK
N-LUW
N-FB
N-LU
000
L/R-FX L/R-SDW
L/R-FY
L/R-SD
L/R-W
L/R-FYS
L/R-FY
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
1,5
15°
PMK N S H
5° 7° 11°
α=
TPGT1103○○L/RFY
L/R-FW
PMKNSH
5° 11° 0°
α=
TPMT1102○○L/RFW
0,90
15°
SW
CDT
RV
L/R-FYS
PMK N S H
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CD
T
R
V
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
0,5
15°
5° 7° 11°
α=
CCGT04X1○○L/RFYS
Chipbreaker Application
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
Chip management significantly
improved in fine finishing
Finishing chipbreaker for soft steel providing
excellent chip control and surface finish quality
Finishing breaker with sharp
edge and good chip control
Provides good chip
control in fine finishing
High performance finishing
breaker with wiper edge
Light-cutting breaker with sharp
edge and good chip control
General-purpose breaker
with sharp edge
Breaker for small
diameter boring bars
Long lifetime breaker with
low cutting resistance
Very reliable breaker
with sharp edge
Wide type finishing
breaker
Parallel breaker with
sharp edge
Stepped parallel
ground type
Parallel ground type with high
performance wiper edge
Positive Type Medium to Rough Cutting
Light to MediumFinish to Light Finish to Light
Bumpy Breaker
Standard Breaker
Handed Breaker
Break Master (CBN/PCD)
Positive Type
G Class with Ground Chipbreaker
Chipbreaker Application Range
M Class Finishing to Light
Cutting
M Class Light to Medium
Cutting
G Class with Ground
Chipbreaker
Depth of Cut (mm)
Depth of Cut (mm)
Depth of Cut (mm)
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
Inserts
Wide breaker with
sharp edge
Wide dimple breaker
with sharp edge
Breaker for fine cutting
with sharp edge
New
C16
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7°
α=
N-RP
PMKNSH
RCMX1606MON-RP
PMKNSH
N-RX
RCMX1606MON-RX
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7° 11°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7°
α=
PMKNSH
N-FC*
N-SI*
PMK N SH
N-SC*
PMKNSH
CCGT09T3○○NFC TCGT1103○○NSC
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7°
α=
N-AG
P M K NS H
CCGT09T3○○NAG
CCGT09T3○○NSI
7° 11°
α=
N
*
Chipbreaker Application
Peripheral grinding 3D breaker with
good chip control and sharp edge
Sharper-edge breaker for a wide range of
cutting applications from finishing to light cutting
Two step breaker
for light cutting
Standard breaker
for copying
Round, bumpy type insert with
excellent chip management
Al breaker for mirror
finish and anti-adhesion
I
ndicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
Bumpy Breaker Standard Breaker Handed Breaker
SUMIBORON Break Master
Positive Type
Positive Type
Positive Type
G Class
Round Inserts
For Al - Alloy Machining
Chipbreaker Application Range
Finish to Light RoundFinishing
Depth of Cut (mm)
Depth of Cut (mm)
Depth of Cut (mm)
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
G Class Chipbreakers Round Insers
(IC up to Ø 12,7mm)
For Aluminium Alloy
Machining
Remarks:
N-FC, N-SI and N-SC have minus tolerance indicated
by ”M” after the nose radius.
Example:
DCGT 11T302 M NSI AC520U
Inserts
C17
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
P M K N S H
N-SV
P M K N S H
N-LV
N-LD
P M K N S H
N-FV
N-GD
1.35
0.15
2.95
0.15
1.2
0.18 1.65 1.50
0.15 2.00
0.15
15 14
10
2.15
0.15 1.40
10
15
1.15
2.50
0.05 2.50
2.0
5°
25°
3.50
30°
2.5
15°
3° -15° 15°
20°
0.30 0.50
15°
0.80
14
0.90
1.35
0.15
2.95
0.15
1.2
0.18 1.65 1.50
0.15 2.00
0.15
15 14
10
2.15
0.15 1.40
10
15
1.15
2.50
0.05 2.50
2.0
5°
25°
3.50
30°
2.5
15°
3° -15° 15°
20°
0.30 0.50
15°
0.80
14
0.90
0°
α=
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CDT
RV
S
W
CCDT
RV
S
W
CCDT
RV
S
SW
CDT
RV
S
CD R WT V
7° 11°
α=
L/R
-
DM
P M K NS H
P M K NS HP M K NS H
Break Master
NU-CCMT09T3○○L/R-DMNF-CCMT0602○○NGDNF-CCMT0602○○NLD
Break Master
Break Master
Break Master
Break Master
Break Master
0° 7°
α=
7° 11°
α=
0° 7°
α=
7° 11°
α=
HH N
Chipbreaker Application
Significantly improved chip management
with carburized layer removal
Significantly improved chip control
during hardened steel finishing
Ideal for finishing of Al by utilizing
a special cutting edge shape
Significantly improved chip control
during hardened steel finishing
Ideal for finishing to general machining of
Al by utilizing a special cutting edge shape
Perfect for highspeed
finishing of aluminium alloy
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
Bumpy Breaker Standard Breaker Handed Breaker
SUMIBORON Insert
SUMIDIA Insert
CBN
PCD
Chipbreaker Application Range
Finish to Light Finish to Light
Carburized Layer
Removal
Depth of Cut (mm)
Depth of Cut (mm)
Depth of Cut (mm)
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
SUMIBORON (Heavy Steel Machining)
(IC up to Ø 12,7mm) SUMIDIA (For Aluminium
Alloy Machining)
SUMIBORON
(Carburized Layer Removal)
(IC up to Ø 12,7mm)
Inserts
C18
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,8
1,2
0,4
0,8
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
a
D12, D18
a
E8
CNMG
llllll n
-
nn
CNMG 090304 NFB
CNMG 090308 NFB
CNMG 090404 NFB
CNMG 090408 NFB
CNMG 120402 NFB
CNMG 120404 NFB
CNMG 120408 NFB
CNMG 120402 NFA
CNMG 120404 NFA
CNMG 120408 NFA
CNMG 090308 NFL
CNMG 120404 NFL
CNMG 120408 NFL
CNMG 090304 NFE
CNMG 090308 NFE
CNMG 090404 NFE
CNMG 090408 NFE
CNMG 120402 NFE
CNMG 120404 NFE
CNMG 120408 NFE
CNMG 120412 NFE
CNMG 090304 NLU
CNMG 090308 NLU
CNMG 120402 NLU
CNMG 120404 NLU
CNMG 120408 NLU
CNMG 120412 NLU
CNMG 120404 NLU- W
CNMG 120408 NLU- W
CNMG 120412 NLU- W
CNMG 090404 NEF
CNMG 090408 NEF
CNMG 120404 NEF
CNMG 120408 NEF
CNMG 120412 NEF
NFA
NFL
NLU
NEF
NLU-W
C
m m m m
m m m m
m m m m
m m m m
m m m m m
m m m m m
m m m m m
l l l l
l l l l
l l l l
m
m m m l l l l
m m m l l l l
m m m m m m m m
m m m m m m m m
m m m m m m m m
m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
l l m m m m m
m l m m m m m
m m m m m
l l l m l l m m
l l l m l l m m
l l l m l l m
l l l l m s l l l l l m
l l l l m s l l l l l m
l l l m l l m m m
m m m
m m m
l l l l l l l l l
l l l l l l l l l
l m l l l
P
K
N
S
H
M
D41
CN_ _
0903.. 9,7 9,525 3,18 3,81
0904.. 9,7 9,525 4,76 3,81
1204.. 12,9 12,7 4,76 5,16
l ød (IC) s d1
NFB
NFE
Fine FinishingFine Finishing
To be replaced by new item
Stock item in Japan
Euro stock
Finishing
Neg.
Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Negative Inserts
M-Class, Double Sided Bumpy Chipbreaker
With Insert Hole
0° Relief
Dimensions (mm)
80° Diamond Type
Depth of cut (mm)
Depth of cut (mm)Depth of cut (mm)
”Standard”
”Wiper” W type
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Depth of cut (mm)
Feed rate (mm/rev)
Finishing
Fine FinishingFine Finishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
New
New
C19
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
a
D12, D18
a
E8
NSU
NSE
CNMG
llllll n
-
nn
C
NSE-W
P
M
K
N
S
H
P
M
K
N
S
H
NSX
D41
CNMG 090304 NSU
CNMG 090308 NSU
CNMG 09T304 NSU
CNMG 09T308 NSU
CNMG 090404 NSU
CNMG 090408 NSU
CNMG 090412 NSU
CNMG 120402 NSU
CNMG 120404 NSU
CNMG 120408 NSU
CNMG 120412 NSU
CNMG 120404 NSE
CNMG 120408 NSE
CNMG 120412 NSE
CNMG 090404 NSE-W
CNMG 090408 NSE-W
CNMG 120404 NSE-W
CNMG 120408 NSE-W
CNMG 120412 NSE-W
CNMG 120404 NSX
CNMG 120408 NSX
CNMG 120412 NSX
CNMG 090304 NGU
CNMG 090308 NGU
CNMG 090404 NGU
CNMG 090408 NGU
CNMG 090412 NGU
CNMG 120404 NGU
CNMG 120408 NGU
CNMG 120412 NGU
CNMG 120416 NGU
CNMG 160608 NGU
CNMG 160612 NGU
CNMG 160616 NGU
CNMG 120408 NGU-W
CNMG 120412 NGU-W
CNMG 160612 NGU-W
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,2
l l l l s l
l l m l s l
m
m
m m m m m m
m m m m m m
m m m m m m
l l m m m m m
l l l l l l l s l l l l l l l
l l l l l l l s l l l l l l l
l l l l l l l s l l l l l l l
l l l m m m m
l l l l m m m m
l l l l m
m m m
m m m
l l m m m
l l l l m m
l l l l
m m m m
l m m m
m
l l m
l l m
m m m m m m
m m m m m m
m m m m m m
l l l l l l l s l m m m
l l l l l l l l s l m m m
l l l l l l l l s l m
l l l
l l l l l m s l
l l l l l m s l
l l l l s l
l l l l l s l l l
l l l l l s l l l
m
NGU
NGU-W
CN_ _
0903.. 9,7 9,525 3,18 3,81
0904.. 9,7 9,525 4,76 3,81
09T3.. 9,7 9,525 3,97 3,81
1204.. 12,9 12,7 4,46 5,16
1606.. 16,1 15,875 6,35 6,35
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
Neg.
Inserts
M-Class Double Sided Bumpy Chipbreaker
”Standard”
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
With Insert Hole
0° Relief
80° Diamond Type
”Wiper” W type
Depth of cut (mm) Depth of cut (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Finishing
Finishing FinishingMedium Cut
Depth of cut (mm)
Feed rate (mm/rev)
”Standard”
”Wiper” W type
Negative Inserts
C20
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
a
D12, D18
a
E8
CNMG
llllll n
-
nn
NUG
NEG
C
NGE
P
K
N
S
H
M
D41
CNMG 120404 NGE
CNMG 120408 NGE
CNMG 120412 NGE
CNMG 120416 NGE
CNMG 160608 NGE
CNMG 160612 NGE
CNMG 160616 NGE
CNMG 190612 NGE
CNMG 190616 NGE
CNMG 090304 NUG
CNMG 090308 NUG
CNMG 090404 NUG
CNMG 090408 NUG
CNMG 09T304 NUG
CNMG 09T308 NUG
CNMG 120404 NUG
CNMG 120408 NUG
CNMG 120412 NUG
CNMG 120416 NUG
CNMG 160616 NUG
CNMG 190612 NUG
CNMG 190616 NUG
CNMG 090408 NEG
CNMG 090412 NEG
CNMG 120404 NEG
CNMG 120408 NEG
CNMG 120412 NEG
CNMG 160608 NEG
CNMG 160612 NEG
CNMG 160616 NEG
CNMG 190612 NEG
CNMG 190616 NEG
CNMG 120404 NEX
CNMG 120408 NEX
CNMG 120412 NEX
CNMG 160612 NEX
CNMG 190612 NEX
l l l l
l l l l l
l l l l l
l l l
m
l l l l
l l l l
l l
l l
m
m
m
m
m
m
l
l
l
m
m
m
m
m m m
m m m
l l
l l l l l l l l l
l l l l l l l l l
l m
l l l l l l l l
l m
m l l
m l l
l l l s l l l
l l l s l l l
l l l s l l l
l l
l l
0,4
0,8
1,2
1,6
0,8
1,2
1,6
1,2
1,6
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
1,6
1,6
1,2
1,6
0,8
1,2
0,4
0,8
1,2
0,8
1,2
1,6
1,2
1,6
0,4
0,8
1,2
1,2
1,2
NEX
CN_ _
0903.. 9,7 9,525 3,18 3,81
0904.. 9,7 9,525 4,76 3,81
09T3.. 9,7 9,525 3,97 3,81
1204.. 12,9 12,7 4,46 5,16
1606.. 16,1 15,875 6,35 6,35
1906.. 19,3 19,05 6,35 7,94
l ød (IC) s d1
Medium CutMedium CutMedium CutMedium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Neg.
Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
M-Class Double Sided Bumpy Chipbreaker
With Insert Hole
0° Relief
Dimensions (mm)
80° Diamond Type
DIAMOND TYPE
INSERTS FOR TURNING
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Stock item in Japan
Euro stock
Depth of cut (mm)
Feed rate (mm/rev)
Negative Inserts
C21
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
1,2
1,2
0,8
1,2
1,6
0,8
1,2
1,6
1,2
1,6
2,4
2,4
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
2,4
2,4
0,8
1,2
1,6
0,8
1,2
1,6
1,2
1,6
2,4
2,4
l l l l l l s l l l
l l l l l l s l l l
l l l l l l s l l l
l l l
l l l l
l l l l
l l l l
l m l l
l m m m
l l l l
l l l l
l l l l
l l l l
m m
m
l l l l l l s l l l
l l l l l l s l l l
l l l l l l
l l l l l m s l
l l l l l l s l l l
l l l l l l s l l l
l
m l l l l l s l l l
l l l l l s l l l
m
m
l l l l l
l l l l l
l l
l
l l l l
l l l l
m
l l l l
m
m
a
D12, D18
a
E8
CNMG
llllll n
-
nn
CNMG 120404 NUP
CNMG 120408 NUP
CNMG 120412 NUP
CNMG 160612 NUP
CNMG 190612 NUP
CNMG 120408 NEM
CNMG 120412 NEM
CNMG 120416 NEM
CNMG 160608 NEM
CNMG 160612 NEM
CNMG 160616 NEM
CNMG 190612 NEM
CNMG 190616 NEM
CNMG 190624 NEM
CNMG 250924 NEM
CNMG 120408 NMU
CNMG 120412 NMU
CNMG 120416 NMU
CNMG 160608 NMU
CNMG 160612 NMU
CNMG 160616 NMU
CNMG 190608 NMU
CNMG 190612 NMU
CNMG 190616 NMU
CNMG 190624 NMU
CNMG 250924 NMU
CNMG 120408 NME
CNMG 120412 NME
CNMG 120416 NME
CNMG 160608 NME
CNMG 160612 NME
CNMG 160616 NME
CNMG 190612 NME
CNMG 190616 NME
CNMG 190624 NME
CNMG 250924 NME
NUP
C
P
M
K
N
S
H
P
M
K
N
S
H
NEM
D41
NMU
NME
CN_ _
1204.. 12,9 12,7 4,46 5,16
1606.. 16,1 15,875 6,35 6,35
1906.. 19,3 19,05 6,35 7,94
2509.. 25,8 25,4 9,52 9,2
l ød (IC) s d1
Roughing Medium CutMedium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Dimensions (mm)
Neg.
Inserts
M-Class Double Sided Bumpy Chipbreaker
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
With Insert Hole
0° Relief
80° Diamond Type
DIAMOND TYPE
INSERTS FOR TURNING
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Stock item in Japan
Euro stock
Roughing
Negative Inserts
C22
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
1,2
1,6
0,8
1,2
0,4
0,8
1,2
1,6
1,2
1,6
1,2
1,6
0,4
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
l l l
l l l l
l l l l
l l l l
l l m l
l l l l l
l l l l l
l
l m l
l l l
l l l
l l l
l l l
l l
l l l
l l l
l l l
l l l
m m m
m m m
l l
l l l
l l l
l l l
l l
l l
l l
l l
m l l
m l l l
m l l l
m l l l
m
m l l l
m l l l
m
m l l l
m l l l
a
D12, D18
a
E8
CNMG
llllll n
-
nn
CNMG 120404 NUX
CNMG 120408 NUX
CNMG 120412 NUX
CNMG 120416 NUX
CNMG 160608 NUX
CNMG 160612 NUX
CNMG 160616 NUX
CNMG 190608 NUX
CNMG 190612 NUX
CNMG 190616 NUX
CNMG 120408 NMX
CNMG 120412 NMX
CNMG 120416 NMX
CNMG 160608 NMX
CNMG 160612 NMX
CNMG 160616 NMX
CNMG 190612 NMX
CNMG 190616 NMX
CNMG 090408 NGZ
CNMG 090412 NGZ
CNMG 120404 NGZ
CNMG 120408 NGZ
CNMG 120412 NGZ
CNMG 120416 NGZ
CNMG 160612 NGZ
CNMG 160616 NGZ
CNMG 190612 NGZ
CNMG 190616 NGZ
CNMG 120404 NUZ
CNMG 120408 NUZ
CNMG 120412 NUZ
CNMG 120416 NUZ
CNMG 160608 NUZ
CNMG 160612 NUZ
CNMG 160616 NUZ
CNMG 190608 NUZ
CNMG 190612 NUZ
CNMG 190616 NUZ
NUX
NMX
NGZ
NUZ
C
P
M
K
N
S
H
D41
CN_ _
0904.. 9,7 9,525 4,76 3,81
1204.. 12,9 12,7 4,76 5,16
1606.. 16,1 15,875 6,35 6,35
1906.. 19,3 19,05 6,35 7,94
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
80° Diamond Type
RoughingRoughingRoughingRoughing
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
80° Diamond Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Neg.
Inserts
Negative Inserts
C23
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,8
1,2
1,6
0,8
1,2
1,6
2,4
0,8
1,2
1,6
2,4
2,4
2,4
0,8
1,2
1,6
0,8
1,2
1,6
2,4
1,2
1,6
2,4
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
2,4
1,6
2,4
2,4
1,6
2,4
2,4
3,2
l l l l l l m
l l l l l l m
m l l l l l m
l l l m l m
l l l l m l m
l l l l m l m
l l
l l l m m
m l l l l l m
m l l l l l m
m l l l m m
m m
m m
l l l l s l
l l l l s l
m s l
l s l
l l l l s l
l l l l s l
l
l l l l s l
l l l l s l
m l l l
l l l
l l l
m
m l
m l
l l
m l
l l l
l l l
l l l
l l
l l
l
m
m
m
m
a
D12, D18
a
E8
CNMM
llllll n
-
nn
CNMM 120408 NMP
CNMM 120412 NMP
CNMM 120416 NMP
CNMM 160608 NMP
CNMM 160612 NMP
CNMM 160616 NMP
CNMM 160624 NMP
CNMM 190608 NMP
CNMM 190612 NMP
CNMM 190616 NMP
CNMM 190624 NMP
CNMM 250724 NMP
CNMM 250924 NMP
CNMM 120408 NHG
CNMM 120412 NHG
CNMM 120416 NHG
CNMM 160608 NHG
CNMM 160612 NHG
CNMM 160616 NHG
CNMM 160624 NHG
CNMM 190612 NHG
CNMM 190616 NHG
CNMM 190624 NHG
CNMM 120408 NHP
CNMM 120412 NHP
CNMM 120416 NHP
CNMM 160608 NHP
CNMM 160612 NHP
CNMM 160616 NHP
CNMM 190608 NHP
CNMM 190612 NHP
CNMM 190616 NHP
CNMM 190624 NHP
CNMM 190616 NHU
CNMM 250924 NHU
CNMM 250924 NHW
CNMM 190616 NHF
CNMM 190624 NHF
CNMM 250924 NHF
CNMM 250932 NHF
NMP
NHG
NHP
NHW
NHU
C
P
M
K
N
S
H
P
M
K
N
S
H
CN_ _
1204.. 12,9 12,7 4,76 5,16
1606.. 16,1 15,875 6,35 6,35
1906.. 19,3 19,05 6,35 7,94
2507.. 25,8 25,4 7,94 9,2
2509.. 25,8 25,4 9,52 9,2
l ød (IC) s d1
NHF
15
10
5
0
0,5 1,0 1,5
Heavy Roughing Heavy Roughing Heavy RoughingHeavy Roughing
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
80° Diamond Type
M-Class One Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
80° Diamond Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Neg.
Inserts
Heavy Roughing
Depth of cut (mm)
Feed rate (mm/rev)
Negative Inserts
C24
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
1,6
1,2
1,6
1,2
1,6
0,2
0,4
0,8
0,8
0,8
l l l l
l l l l
l l l
l l l
l l l
l l l
l l l
l l l
m
m
m
l s
l s
CNMA 120404
CNMA 120408
CNMA 120412
CNMA 120416
CNMA 160612
CNMA 160616
CNMA 190612
CNMA 190616
CNGA 120402
CNGA 120404
CNGA 120408
CNMX 120408 L
CNMX 120408 R
a
E8
a
D12, D18
CNMA / CNGA / CNMX
C
P
M
K
N
S
H
0,2
0,4
0,8
0,2
0,4
0,8
m m m m
m m m m
m m m
m
m
m
CNGG 120402 NSU
CNGG 120404 NSU
CNGG 120408 NSU
CNGG 120402 NGH
CNGG 120404 NGH
CNGG 120408 NGH
r
CNGG
llllll n
-
nn
NSU
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
CN_ _
1204.. 12,9 12,7 4,76 5,16
1606.. 16,1 15,875 6,35 6,35
1906.. 19,3 19,05 6,35 7,94
l ød (IC) s d1
NGH
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
80° Diamond Type
Heavy Roughing Roughing
Flat and One Side Handed Inserts
Dimensions (mm)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Shape
Application
ISO Cat. No.
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Finishing
Depth of cut (mm)
Feed rate (mm/rev)
G-Class Double Sided Bumpy Chipbreaker
Neg.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
Finishing
Negative Inserts
Medium Cut
New
C25
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,2
0,4
0,8
1,2
0,2
0,4
0,8
1,2
0,4
0,8
0,2
0,4
0,8
1,2
0,4
0,8
1,2
m m m m
m m m m
m m m m m
m m m m m
m m m m m
m m m m m
m m m m
m m m m
l l l
l l l
m m m m m m m
m m m m m m m
m
m l l
m l l
m m m m m m m m
m m m m m m m m
m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
l l l m m l m
l l m m m l m
m m m m m m m
m m m m m m m m m m
m m m m m m m m m m
m m m m m m m m m
l l l l
l l l l
l l l l
a D13, D19 a E9
DNMG
llllll n
-
nn
DNMG 110404 NFB
DNMG 110408 NFB
DNMG 150404 NFB
DNMG 150408 NFB
DNMG 150604 NFB
DNMG 150608 NFB
DNMG 150404 NFA
DNMG 150408 NFA
DNMG 150604 NFA
DNMG 150608 NFA
DNMG 150404 NFL
DNMG 150408 NFL
DNMG 150412 NFL
DNMG 150604 NFL
DNMG 150608 NFL
DNMG 110404 NFE
DNMG 110408 NFE
DNMG 110412 NFE
DNMG 150402 NFE
DNMG 150404 NFE
DNMG 150408 NFE
DNMG 150412 NFE
DNMG 150602 NFE
DNMG 150604 NFE
DNMG 150608 NFE
DNMG 150612 NFE
DNMG 110404 NLU
DNMG 110408 NLU
DNMG 150402 NLU
DNMG 150404 NLU
DNMG 150408 NLU
DNMG 150412 NLU
DNMG 150604 NLU
DNMG 150608 NLU
DNMG 150612 NLU
NLU
D
P
M
K
N
S
H
P
M
K
N
S
H
NFA
NFL
D41
DN_ _
1104.. 11,6 9,525 4,76 3,81
1504.. 15,5 12,7 4,76 5,16
1506.. 15,5 12,7 6,35 5,16
l ød (IC) s d1
NFB
NFE
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
55° Diamond Type
Finishing
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Fine FinishingFine Finishing
Depth of cut (mm)
Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Neg.
Inserts
Fine FinishingFine Finishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Negative Inserts
New
New
C26
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
1,6
0,4
0,8
1,2
1,6
l l l l l
l l l l l
m m l l l
m m m m l l l l l
m m m m l l l l l
m m m
l l l l l l l l l
l l l l l l l l l
l l l
l l l l m s l l l
l l l l s l l l
m
m m m m m m m m m
m m m m m m m m m m m m m
m m m m m m m m m m m m m
m m m m m m m m
l l l m l l l s l l l l l l
l l l m l l l s l l l l l l
l l l m l l l l
l m
m m m m m m m
m m m m m m m
m m m m m m m
l l l l m
l l l l m
l l l l
m m m m
m m m m
m
m m
m m
l l l m l l s l
l l l l m l l m s l
l l l l s l
m m m m m m m s m m m m m
m m m m m m m s m m m m m
m m m m m m s m m m m m
m
l l l l l l l s l
l l l l l l l l s l
l l l l l l l s l
m
DNMG 110404 NEF
DNMG 110408 NEF
DNMG 110412 NEF
DNMG 150404 NEF
DNMG 150408 NEF
DNMG 150412 NEF
DNMG 150604 NEF
DNMG 150608 NEF
DNMG 150612 NEF
DNMG 110404 NSU
DNMG 110408 NSU
DNMG 110412 NSU
DNMG 150402 NSU
DNMG 150404 NSU
DNMG 150408 NSU
DNMG 150412 NSU
DNMG 150604 NSU
DNMG 150608 NSU
DNMG 150612 NSU
DNMG 110408 NSE
DNMG 150404 NSE
DNMG 150408 NSE
DNMG 150412 NSE
DNMG 150604 NSE
DNMG 150608 NSE
DNMG 150612 NSE
DNMG 150404 NSX
DNMG 150408 NSX
DNMG 150412 NSX
DNMG 150604 NSX
DNMG 150608 NSX
DNMG 110404 NGU
DNMG 110408 NGU
DNMG 110412 NGU
DNMG 150404 NGU
DNMG 150408 NGU
DNMG 150412 NGU
DNMG 150416 NGU
DNMG 150604 NGU
DNMG 150608 NGU
DNMG 150612 NGU
DNMG 150616 NGU
a D13, D19 a E9
DNMG
llllll n
-
nn
NGU
D
P
M
K
N
S
H
D41
NSE
NSX
NSU
NEF
DN_ _
1104.. 11,6 9,525 4,76 3,81
1504.. 15,5 12,7 4,76 5,16
1506.. 15,5 12,7 6,35 5,16
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
55° Diamond Type
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Medium Cut
Shape
Application
ISO Cat. No.
Neg.
Inserts
FinishingFinishing
Depth of cut (mm)
Feed rate (mm/rev)
FinishingFinishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Negative Inserts
C27
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,8
1,2
0,4
0,8
1,2
1,6
0,4
0,8
1,2
1,6
0,4
0,8
0,8
1,2
0,4
0,8
1,2
1,6
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
m
m
m m m
m m m
m m m
m
l l l l
l l l l l
l l l l l
l l l l m
m
m
m
m
m
l
m
m
l l l l l
l l l l l
m m m m
m m m m l l l l l
m m m m l l l l l
l l l l
l l l l l l l l l
l l l l l l l l l
l s l l l
l s l l l
m m m
m m m
m m
l l l s l l l
l l l s l l l
l l s l l l
DNMG 110408 NGE
DNMG 110412 NGE
DNMG 150404 NGE
DNMG 150408 NGE
DNMG 150412 NGE
DNMG 150416 NGE
DNMG 150604 NGE
DNMG 150608 NGE
DNMG 150612 NGE
DNMG 150616 NGE
DNMG 110404 NUG
DNMG 110408 NUG
DNMG 150408 NUG
DNMG 150412 NUG
DNMG 150604 NUG
DNMG 150608 NUG
DNMG 150612 NUG
DNMG 150616 NUG
DNMG 110408 NEG
DNMG 110412 NEG
DNMG 150404 NEG
DNMG 150408 NEG
DNMG 150412 NEG
DNMG 150604 NEG
DNMG 150608 NEG
DNMG 150612 NEG
DNMG 110404 NEX
DNMG 110408 NEX
DNMG 150404 NEX
DNMG 150408 NEX
DNMG 150412 NEX
DNMG 150604 NEX
DNMG 150608 NEX
DNMG 150612 NEX
a D13, D19 a E9
DNMG
llllll n
-
nn
D
NUG
P
M
K
N
S
H
P
M
K
N
S
H
NEX
NEG
D41
NGE
DN_ _
1104.. 11,6 9,525 4,76 3,81
1504.. 15,5 12,7 4,76 5,16
1506.. 15,5 12,7 6,35 5,16
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
55° Diamond Type
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Depth of cut (mm)
Feed rate (mm/rev)
Neg.
Inserts
Medium CutMedium CutMedium CutMedium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Negative Inserts
C28
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
NME
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
0,4
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
m m m m s m m m
m m m m s m m m
m m m s m m m
l l l l l l s l l l
l l l l l l s l l l
l l l l l
m m
m m
m m
m m
m s m
m m m m m m m m
m m m m m m m
m m m m
l l l l l l s
l l l l l l s
l l l l s
m m m m
m m m m
m m m m
l l l l
l l l l
l
m
m
m
l l l l l
l l l l l
l l l l l
DNMG 150404 NUP
DNMG 150408 NUP
DNMG 150412 NUP
DNMG 150604 NUP
DNMG 150608 NUP
DNMG 150612 NUP
DNMG 150404 LUM
DNMG 150408 LUM
DNMG 150404 RUM
DNMG 150408 RUM
DNMG 150404 NMU
DNMG 150408 NMU
DNMG 150412 NMU
DNMG 150416 NMU
DNMG 150608 NMU
DNMG 150612 NMU
DNMG 150616 NMU
DNMG 150408 NEM
DNMG 150412 NEM
DNMG 150416 NEM
DNMG 150608 NEM
DNMG 150612 NEM
DNMG 150616 NEM
DNMG 150408 NME
DNMG 150412 NME
DNMG 150416 NME
DNMG 150608 NME
DNMG 150612 NME
DNMG 150616 NME
NMU
a D13, D19 a E9
DNMG
llllll n
-
nn
D
P
M
K
N
S
H
NEM
D41
NUP
L/RUM
DN_ _
1504.. 15,5 12,7 4,76 5,16
1506.. 15,5 12,7 6,35 5,16
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
55° Diamond Type
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Neg.
Inserts
Roughing
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
RoughingRoughing
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Medium CutMedium Cut
Negative Inserts
C29
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
0,4
0,8
0,8
0,4
0,8
1,2
0,4
0,8
1,2
1,6
0,8
1,2
0,8
1,2
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,8
1,2
m m
m m
m m
m m
m m
m m m m
m m m m
m m m m
l l l
m l l l
m l l l
l l
m m m
m m m
l l
l l
l l l
l l l
l
l l l
l l l
m
m
m
m l l l
m l l l
DNMG 150404 LHM
DNMG 150408 LHM
DNMG 150404 RHM
DNMG 150408 RHM
DNMG 110408 NUX
DNMG 150404 NUX
DNMG 150408 NUX
DNMG 150412 NUX
DNMG 150604 NUX
DNMG 150608 NUX
DNMG 150612 NUX
DNMG 150616 NUX
DNMG 150408 NMX
DNMG 150412 NMX
DNMG 150608 NMX
DNMG 150612 NMX
DNMG 110408 NGZ
DNMG 110412 NGZ
DNMG 150604 NGZ
DNMG 150608 NGZ
DNMG 150612 NGZ
DNMG 150404 NUZ
DNMG 150408 NUZ
DNMG 150412 NUZ
DNMG 150608 NUZ
DNMG 150612 NUZ
a D13, D19 a E9
DNMG
llllll n
-
nn
NUX
NMX
NGZ
NUZ
D
P
M
K
N
S
H
P
M
K
N
S
H
D41
L/RHM
DN_ _
1104.. 11,6 9,525 4,76 3,81
1504.. 15,5 12,7 4,76 5,16
1506.. 15,5 12,7 6,35 5,16
l ød (IC) s d1
Roughing
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
55° Diamond Type
Roughing
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
RoughingRoughing
Neg.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
Roughing
Negative Inserts
C30
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
1,6
0,4
0,8
1,2
1,6
0,4
0,8
1,2
1,6
0,4
0,8
1,2
1,6
0,4
0,8
1,2
1,6
m m m
m m m m
m m m m
m
l l l
l l l l l
l l l l l
m l l l l
l l
l l l s l
l l l l s l
l l l l s l
m m
m m
m m
m
m
l l l
l m l
m
P
M
K
N
S
H
DNMM 150404 NMP
DNMM 150408 NMP
DNMM 150412 NMP
DNMM 150416 NMP
DNMM 150604 NMP
DNMM 150608 NMP
DNMM 150612 NMP
DNMM 150616 NMP
DNMM 150604 NHG
DNMM 150608 NHG
DNMM 150612 NHG
DNMM 150616 NHG
DNMM 150404 NHP
DNMM 150408 NHP
DNMM 150412 NHP
DNMM 150416 NHP
DNMM 150604 NHP
DNMM 150608 NHP
DNMM 150612 NHP
DNMM 150616 NHP
a D13, D19 a E9
DNMM
llllll n
-
nn
NHG
D
NHP
NMP
DN_ _
1504.. 15,5 12,7 4,76 5,16
1506.. 15,5 12,7 6,35 5,16
l ød (IC) s d1
Heavy Roughing Heavy Roughing Heavy Roughing
To be replaced by new item
Stock item in Japan
Euro stock
Depth of cut (mm)
Depth of cut (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
With Insert Hole
0° Relief
55° Diamond Type
M-Class One Sided Bumpy Chipbreaker
Dimensions (mm)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Neg.
Inserts
Negative Inserts
C31
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
a D13, D19 a E9
D
P
M
K
N
S
H
P
M
K
N
S
H
DNMA / DNMX
NSE-W
0,8
1,2
0,8
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
l l l
l l l
l
l
l l m l
l l m l
l l m l
m m m
m m m
m
l l l
l l l
l l
DNMA 150608
DNMA 150612
DNMX 150608 L
DNMX 150608 R
DNMX 110404 NSE-W
DNMX 110408 NSE-W
DNMX 110412 NSE-W
DNMX 150404 NSE-W
DNMX 150408 NSE-W
DNMX 150412 NSE-W
DNMX 150604 NSE-W
DNMX 150608 NSE-W
DNMX 150612 NSE-W
r
0,4
0,8
1,2
X Z
-0,14
( Ø : -0,28)
-0,02
-0,14
( Ø : -0,28)
-0,02
-0,1
( Ø : - 0,2 )
-0,03
DN_ _
1104.. 11,6 9,525 4,76 3,81
1504.. 15,5 12,7 4,76 5,16
1506.. 15,5 12,7 6,35 5,16
l ød (IC) s d1
M-Class Double Sided Bumpy Chipbreaker
”Wiper” W type
Finishing
Depth of cut (mm)
Feed rate (mm/rev)
Flat Inserts and One Side Handed Inserts
(Note) The cutting point position of the SDW type does not
follow the ISO standard.
Wenn using on a boring holder with a 93° approach angle,
there is a need to revise the cutting point position (refer to
right table) relative to using standard inserts.
Wiper insert
SDW type
Normal
insert
Compensation (mm)
(Diam. change)
Carbide
ZX-Coated
Cermet
Coated
Uncoated
Carbide
Roughing
Shape
Application
ISO Cat. No.
With Insert Hole
0° Relief
55° Diamond Type
Dimensions (mm)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
DIAMOND TYPE
INSERTS FOR TURNING
To be replaced by new item
Stock item in Japan
Euro stock
Neg.
Inserts
Negative Inserts
C32
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
DNGA
llllll
0,2
0,4
0,8
m
m m
m m
DNGA 150402
DNGA 150404
DNGA 150408
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,8
m m m m
m m m m
m m m m
m m m
m m m
m m m
m m m
m m m
m m m
m m m
m m m
m
m
m
DNGG 150402 NSU
DNGG 150404 NSU
DNGG 150408 NSU
DNGG 110404 LUM
DNGG 110408 LUM
DNGG 150404 LUM
DNGG 150408 LUM
DNGG 110404 RUM
DNGG 110408 RUM
DNGG 150404 RUM
DNGG 150408 RUM
DNGG 150402 NGH
DNGG 150404 NGH
DNGG 150408 NGH
r
DNGG
llllll n
-
nn
P
M
K
N
S
H
a D13, D19 a E9
D
NSU
L/RUM
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
DN_ _
1104.. 11,6 9,525 4,76 3,81
1504.. 15,5 12,7 4,76 5,16
l ød (IC) s d1
NGH
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
55° Diamond Type
Dimensions (mm)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
G-Class One Sided Bumpy Chipbreaker
Shape
Application
ISO Cat. No.
G-Class Double Sided Bumpy Chipbreaker
Shape
Application
ISO Cat. No.
Medium CutMedium Cut Finishing
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Stock item in Japan
Euro stock
Depth of cut (mm)
Feed rate (mm/rev)
Neg.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
Finishing
Negative Inserts
New
C33
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
0,8
0,4
0,8
1,2
0,8
1,2
0,8
1,2
0,8
1,2
m m m m m
m m m m m
m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m l m m m m m m
m l l m m m m m
l l l m l l l m l l m m m m
l l
l l m m
l l l m
P
M
K
N
S
H
a D14, D20~21 a E10
SNMG
llllll n
-
nn
S
SNMG 120404 NFB
SNMG 120408 NFB
SNMG 120408 NFL
SNMG 120404 NFE
SNMG 120408 NFE
SNMG 120412 NFE
SNMG 120408 NLU
SNMG 120412 NLU
SNMG 120408 NSU
SNMG 120412 NSU
SNMG 120408 NSE
SNMG 120412 NSE
NSE
NSU
NLU
P
M
K
N
S
H
NFL
D41
SN_ _
1204.. 12,7 12,7 4,76 5,16
l ød (IC) s d1
NFB
NFE
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
SQUARE TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
90° Square Type
M-Class Double Sided Bumpy Chipbreaker
Fine Finishing
Depth of cut (mm)Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
FinishingFinishingFinishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Neg.
Inserts
Fine FinishingFine Finishing
Negative Inserts
New
New
C34
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
0,4
0,4
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
m l
m l
m
m
m m m m
m m m m
m
m l
m l m m m
l l l l m l l s m m m m
l l l l l l l s l m m m
l l l l l l l s l m
l l l l s l
m
m m m
m
l l l
l l l
l l l
m
m
m
P
M
K
N
S
H
S
a D14, D20~21 a E10
SNMG
llllll n
-
nn
SNMG 120404 NEF
SNMG 120408 NEF
SNMG 090304 NSJ
SNMG 120404 NSJ
SNMG 120404 NSX
SNMG 120408 NSX
SNMG 120412 NSX
SNMG 090304 NGU
SNMG 090308 NGU
SNMG 120404 NGU
SNMG 120408 NGU
SNMG 120412 NGU
SNMG 120416 NGU
SNMG 150608 NGU
SNMG 150612 NGU
SNMG 150616 NGU
SNMG 120408 NGE
SNMG 120412 NGE
SNMG 120416 NGE
SNMG 150608 NGE
SNMG 150612 NGE
SNMG 150616 NGE
NGU
NGE
D41
NSJ
NSX
SN_ _
0903.. 9,525 9,525 3,18 3,81
1204.. 12,7 12,7 4,76 5,16
1506.. 15,875 15,875 6,35 6,35
l ød (IC) s d1
NEF
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
SQUARE TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
90° Square Type
M-Class Double Sided Bumpy Chipbreaker
Medium Cut
Medium Cut
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Depth of cut (mm)
Feed rate (mm/rev)
Neg.
Inserts
FinishingFinishingFinishing
Negative Inserts
C35
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,8
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,8
1,2
1,6
1,2
1,6
0,4
0,8
1,2
0,8
1,2
1,2
1,6
0,4
0,8
1,2
m
m
m
m
m
m
m
m
m
l m
l l l l l l l l l
l l l l l l l l l
m m
m l l
m m
m m l
m m l
l l l l l
l l l s l l l
l l l s l l l
m m
l l
l l
l l
l l l l l l l
l l l l l l l l l
l l l l l l l l
P
M
K
N
S
H
P
M
K
N
S
H
SNMG 090308 NUG
SNMG 120408 NUG
SNMG 120412 NUG
SNMG 120404 LUM
SNMG 120408 LUM
SNMG 120412 LUM
SNMG 120404 RUM
SNMG 120408 RUM
SNMG 120412 RUM
SNMG 120404 NEG
SNMG 120408 NEG
SNMG 120412 NEG
SNMG 150608 NEG
SNMG 150612 NEG
SNMG 150616 NEG
SNMG 190612 NEG
SNMG 190616 NEG
SNMG 120404 NEX
SNMG 120408 NEX
SNMG 120412 NEX
SNMG 150608 NEX
SNMG 150612 NEX
SNMG 190612 NEX
SNMG 190616 NEX
SNMG 120404 NUP
SNMG 120408 NUP
SNMG 120412 NUP
a D14, D20~21 a E10
SNMG
llllll n
-
nn
S
D41
NEX
NUP
NEG
L/RUM
NUG
SN_ _
0903.. 9,525 9,525 3,18 3,81
1204.. 12,7 12,7 4,76 5,16
1506.. 15,875 15,875 6,35 6,35
1906.. 19,05 19,05 6,35 7,94
l ød (IC) s d1
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
90° Square Type
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
SQUARE TYPE
INSERTS FOR TURNING
Depth of cut (mm)
Feed rate (mm/rev)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Medium Cut
Neg.
Inserts
Medium CutMedium CutMedium Cut
Medium Cut
Negative Inserts
C36
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
P
M
K
N
S
H
S
a D14, D20~21 a E10
SNMG
llllll n
-
nn
D41
0,8
1,2
1,6
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
1,2
1,6
2,4
2,4
0,8
1,2
1,6
0,8
1,2
1,6
1,2
1,6
2,4
2,4
0,8
1,2
1,6
0,8
1,2
1,6
1,2
1,6
2,4
2,4
l l l l
l l l l
l l m l
m l m l
m l m l
l l l l l l s l l l
l l l l l l s l l l
l l l l l s l
m
m l m l l l s l l l
m l l l l l s l l l
l l l l l l s l l l
l l l l l l s l l l
m
m
l l l l
l l l l
l
m m
l l l l
l l l l
l l l l
l l l l
m m
m m
l l l l
l l m l
m
m
l
m
m
l l l l
m
m
SNMG 120408 NUX
SNMG 120412 NUX
SNMG 120416 NUX
SNMG 190612 NUX
SNMG 190616 NUX
SNMG 120408 NMU
SNMG 120412 NMU
SNMG 120416 NMU
SNMG 150608 NMU
SNMG 150612 NMU
SNMG 150616 NMU
SNMG 190612 NMU
SNMG 190616 NMU
SNMG 190624 NMU
SNMG 250924 NMU
SNMG 120408 NEM
SNMG 120412 NEM
SNMG 120416 NEM
SNMG 150608 NEM
SNMG 150612 NEM
SNMG 150616 NEM
SNMG 190612 NEM
SNMG 190616 NEM
SNMG 190624 NEM
SNMG 250924 NEM
SNMG 120408 NME
SNMG 120412 NME
SNMG 120416 NME
SNMG 150608 NME
SNMG 150612 NME
SNMG 150616 NME
SNMG 190612 NME
SNMG 190616 NME
SNMG 190624 NME
SNMG 250924 NME
NME
NMU
NEM
NUX
SN_ _
1204.. 12,7 12,7 4,46 5,16
1506.. 15,875 15,875 6,35 6,35
1906.. 19,05 19,05 6,35 7,94
2509.. 25,4 25,4 9,52 9,2
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
Roughing
SQUARE TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
90° Square Type
M-Class Double Sided Bumpy Chipbreaker
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Neg.
Inserts
RoughingRoughingRoughing
Negative Inserts
C37
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
P
M
K
N
S
H
a D14, D20~21 a E10
SNMG
llllll n
-
nn
S
D41
0,8
0,8
0,8
1,2
1,6
1,2
1,6
1,2
1,6
0,8
1,2
1,6
1,2
1,6
1,2
1,6
0,8
1,2
1,6
1,2
1,6
1,2
1,6
m l
m l
l m l
l m l
l m l
l l l
l l l
l l l
l m l
l l l
l l l
l l l
l l
l l
l
l
m l l l
m l l l
m l l l
m l
l
m l
m l
SNMG 120408 LHM
SNMG 120408 RHM
SNMG 120408 NMX
SNMG 120412 NMX
SNMG 120416 NMX
SNMG 150612 NMX
SNMG 150616 NMX
SNMG 190612 NMX
SNMG 190616 NMX
SNMG 120408 NGZ
SNMG 120412 NGZ
SNMG 120416 NGZ
SNMG 150612 NGZ
SNMG 150616 NGZ
SNMG 190612 NGZ
SNMG 190616 NGZ
SNMG 120408 NUZ
SNMG 120412 NUZ
SNMG 120416 NUZ
SNMG 150612 NUZ
SNMG 150616 NUZ
SNMG 190612 NUZ
SNMG 190616 NUZ
L/RHM
NGZ
NMX
NUZ
SN_ _
1204.. 12,7 12,7 4,46 5,16
1506.. 15,875 15,875 6,35 6,35
1906.. 19,05 19,05 6,35 7,94
l ød (IC) s d1
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
90° Square Type
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Roughing
SQUARE TYPE
INSERTS FOR TURNING
Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Depth of cut (mm)
Feed rate (mm/rev)
Neg.
Inserts
RoughingRoughing
Roughing
Negative Inserts
C38
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
2,4
2,4
2,4
1,6
2,4
2,4
2,4
1,6
2,4
2,4
2,4
1,6
2,4
2,4
3,2
2,4
3,2
2,4
0,8
1,2
1,6
2,0
1,2
1,6
1,2
1,6
2,4
2,4
2,4
2,4
0,8
1,2
1,6
1,2
1,6
1,2
1,6
2,4
0,8
1,2
1,6
1,2
1,2
1,6
2,4
l l l l l l m
m l m l l l m
m l l l l l m
l l l
l l l l m l
l l l l m l
l l l l l l m
l l l l l l m
l l l
m m m l m m
m m m m m
m m m m m
l l m l s l
l l l l s l
l l l l s l
l l
l m l l
m l m l s l
m l l l s l
l l l m
l m l
l l l
m l
l
l l l m
l l l m
l l l
P
M
K
N
S
H
m m l l m
m m m m
m m l m
l l
l m l l
l m m l
m m m
l l
l m l l
l m l l
m m m
m
m
m
m
m
m
m
a D14, D20~21 a E10
NMP
NHP
NHW
NHU
SNMM 120408 NMP
SNMM 120412 NMP
SNMM 120416 NMP
SNMM 120420 NMP
SNMM 150612 NMP
SNMM 150616 NMP
SNMM 190612 NMP
SNMM 190616 NMP
SNMM 190624 NMP
SNMM 250724 NMP
SNMM 250924 NMP
SNMM 310924 NMP
SNMM 120408 NHG
SNMM 120412 NHG
SNMM 120416 NHG
SNMM 150612 NHG
SNMM 150616 NHG
SNMM 190612 NHG
SNMM 190616 NHG
SNMM 190624 NHG
SNMM 120408 NHP
SNMM 120412 NHP
SNMM 120416 NHP
SNMM 150612 NHP
SNMM 190612 NHP
SNMM 190616 NHP
SNMM 190624 NHP
SNMM 250724 NHP
SNMM 250924 NHP
SNMM 310924 NHP
SNMM 190616 NHU
SNMM 250724 NHU
SNMM 250924 NHU
SNMM 310924 NHU
SNMM 190616 NHW
SNMM 250724 NHW
SNMM 250924 NHW
SNMM 310924 NHW
SNMM 190616 NHF
SNMM 190624 NHF
SNMM 250724 NHF
SNMM 250732 NHF
SNMM 250924 NHF
SNMM 250932 NHF
SNMM 310924 NHF
S
SNMM
llllll n
-
nn
NHG
SN_ _
1204.. 12,7 12,7 4,46 5,16
1506.. 15,875 15,875 6,35 6,35
1906.. 19,05 19,05 6,35 7,94
2507.. 25,4 25,4 7,94 9,2
2509.. 25,4 25,4 9,52 9,2
3109.. 31,75 31,75 9,52 8,8
l ød (IC) s d1
NHF
Heavy Roughing Heavy Roughing Heavy RoughingHeavy Roughing
To be replaced by new item
Stock item in Japan
Euro stock
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
With Insert Hole
0° Relief
90° Square Type
M-Class One Sided Bumpy Chipbreaker
SQUARE TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Neg.
Inserts
Heavy Roughing
Depth of cut (mm)
Feed rate (mm/rev)
Dimensions (mm)
Negative Inserts
C39
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,8
1,2
1,6
1,2
1,6
0,4
0,8
1,2
l l l l
l l l
l l l
l l l
l l l
m
m
m
P
M
K
N
S
H
P
M
K
N
S
H
SNMA 120408
SNMA 120412
SNMA 120416
SNMA 190612
SNMA 190616
SNGA 120404
SNGA 120408
SNGA 120412
a D12, D18~19 a E10
SN_A
llllll
S
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
m m
m m
m m
m m
l l
l l
l l
l l
l l
SNGG 090304 LST
SNGG 090308 LST
SNGG 090304 RST
SNGG 090308 RST
SNGG 120404 LUM
SNGG 120408 LUM
SNGG 120404 RUM
SNGG 120408 RUM
SNGG 120412 RUM
L/RUM
L/RST
SNGG
llllll n
-
nn
r
SN_N
llllll n
-
nn
SNGN 120408
SNMN 120408
0,8
0,8
m m m
m m m
l
90°
Ød
r
s
D14, D20-21
D25
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
SN_ _
0903.. 9,525 9,525 3,18 3,81
1204.. 12,7 12,7 4,76 5,16
1906.. 19,05 19,05 6,35 7,94
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
With Insert Hole
0° Relief
90° Square Type
Dimensions (mm)
Roughing
SQUARE TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
G/M-Class No Chipbreaker
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Medium Cut
Light CuttingMedium Cut
Shape
Application
ISO Cat. No.
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
G-Class Double Sided Bumpy Chipbreaker
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
G/M-Class No Chipbreaker
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Without Insert Hole
0° Relief
90° Square Type
Medium CutMedium Cut
Neg.
Inserts
Negative Inserts
C40
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,2
0,4
0,8
1,2
0,2
0,4
0,8
1,2
0,4
0,8
0,2
0,4
0,8
1,2
m m m m m
m m m m m
m m m m m
l l l l
l l l l
l l l l
m m m l l l l
m m m l l l l
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m
l l l m m l l l l
l l l m m l l l l
l l l m m l l l
l l l l l l l l l
l l l l l l l l l
l l l m m m m m m
l l l m l l l s l l l l l l l
l l l m l l l s l l l l l l l
l l l l s l l l l l l l
P
M
K
N
S
H
T
TNMG
llllll n
-
nn
TNMG 160402 NFB
TNMG 160404 NFB
TNMG 160408 NFB
TNMG 160402 NFA
TNMG 160404 NFA
TNMG 160408 NFA
TNMG 160404 NFL
TNMG 160408 NFL
TNMG 160402 NFE
TNMG 160404 NFE
TNMG 160408 NFE
TNMG 160412 NFE
TNMG 160402 NLU
TNMG 160404 NLU
TNMG 160408 NLU
TNMG 160412 NLU
TNMG 160404 NEF
TNMG 160408 NEF
TNMG 160402 NSU
TNMG 160404 NSU
TNMG 160408 NSU
TNMG 160412 NSU
a D15, D22~23 a E12
NFA
NSU
NFL
NLU
NEF
D42
TN_ _
1604.. 16,5 9,525 4,76 3,81
l ød (IC) s d1
NFB
NFE
Fine FinishingFine Finishing
To be replaced by new item
Stock item in Japan
Euro stock
Finishing
Finishing
TRIANGLE TYPE
INSERTS FOR TURNING
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
0° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Finishing
Depth of cut (mm)
Feed rate (mm/rev)
Neg.
Inserts
Fine FinishingFine Finishing
Negative Inserts
New
New
C41
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
1,6
0,4
0,8
1,2
0,4
0,8
1,2
0,8
1,2
l l l m m m m
l l l l m m m m
l l l l m
l l l m
l l m m
m
m m m m
l m m m
m
m
m
l l l l l l l s l m m m
l l l l l l l s l m m m
l l l l l l l s l m
l l l
m m m m m
l m l m l
l m m m l
l l
l l l l l
l l l l l
l l l l
m
P
M
K
N
S
H
P
M
K
N
S
H
a D15, D22~23 a E12
T
TNMG
llllll n
-
nn
TNMG 160404 NSE
TNMG 160408 NSE
TNMG 160412 NSE
TNMG 220404 NSE
TNMG 220408 NSE
TNMG 220412 NSE
TNMG 160404 NSX
TNMG 160408 NSX
TNMG 220404 NSX
TNMG 220408 NSX
TNMG 220412 NSX
TNMG 160404 NGU
TNMG 160408 NGU
TNMG 160412 NGU
TNMG 160416 NGU
TNMG 220404 NGU
TNMG 220408 NGU
TNMG 220412 NGU
TNMG 160404 NGE
TNMG 160408 NGE
TNMG 160412 NGE
TNMG 220408 NGE
TNMG 220412 NGE
NGU
NSE
D42
NGE
NSX
TN_ _
1604.. 16,5 9,525 4,76 3,81
2204.. 22,0 12,7 4,76 5,16
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
Medium Cut
TRIANGLE TYPE
INSERTS FOR TURNING
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
0° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Medium Cut
Feed rate (mm/rev)
Depth of cut (mm)
Neg.
Inserts
Finishing
Finishing
Negative Inserts
C42
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
1,6
0,8
1,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,8
1,2
m
l
m
m
m
m
m m m m
m m m m
m
m
m m m m
m m m m
m
m
l m
l l l l l l l l l
l l l l l l l l l
l l l s l l l
l l l s l l l
l l l s l l l
l l l l l l l l l
l l l l l l l l l
l l l l l l
m l m
m m
P
M
K
N
S
H
T
TNMG
llllll n
-
nn
TNMG 160404 NUG
TNMG 160408 NUG
TNMG 160412 NUG
TNMG 160416 NUG
TNMG 220408 NUG
TNMG 220412 NUG
TNMG 160404 LUM
TNMG 160408 LUM
TNMG 220404 LUM
TNMG 220408 LUM
TNMG 160404 RUM
TNMG 160408 RUM
TNMG 220404 RUM
TNMG 220408 RUM
TNMG 160404 NEG
TNMG 160408 NEG
TNMG 160412 NEG
TNMG 160404 NEX
TNMG 160408 NEX
TNMG 160412 NEX
TNMG 160404 NUP
TNMG 160408 NUP
TNMG 160412 NUP
TNMG 220408 NUP
TNMG 220412 NUP
a D15, D22~23 a E12
D42
NUG
NEX
NEG
NUP
L/RUM
TN_ _
1604.. 16,5 9,525 4,76 3,81
2204.. 22,0 12,7 4,76 5,16
l ød (IC) s d1
TRIANGLE TYPE
INSERTS FOR TURNING
Dimensions (mm)
With Insert Hole
0° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Neg.
Inserts
M-Class Double Sided Bumpy Chipbreaker
To be replaced by new item
Stock item in Japan
Euro stock
Medium CutMedium CutMedium CutMedium CutMedium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Negative Inserts
C43
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
0,8
1,2
0,8
1,2
0,8
1,2
1,6
1,2
1,6
0,8
1,2
2,4
0,8
1,2
0,8
1,2
1,6
0,8
1,2
0,8
1,2
m l l l
m l l l
m l l l
m l m m
m l l m
l l l l l l s l
l l l l l l s l
m l l l l s l
m l l l l s l
m l l l l s l
m l m
m m
l l l l
l l l l
m
l l l l l
l l l l l
m
m
m
l m l
l l l
m m m
m m m
P
M
K
N
S
H
P
M
K
N
S
H
a D15, D22~23 a E12
T
TNMG
llllll n
-
nn
TNMG 160404 NUX
TNMG 160408 NUX
TNMG 160412 NUX
TNMG 220408 NUX
TNMG 220412 NUX
TNMG 160408 NMU
TNMG 160412 NMU
TNMG 220408 NMU
TNMG 220412 NMU
TNMG 220416 NMU
TNMG 270612 NMU
TNMG 270616 NMU
TNMG 160408 NEM
TNMG 160412 NEM
TNMG 330924 NEM
TNMG 160408 NME
TNMG 160412 NME
TNMG 220408 NME
TNMG 220412 NME
TNMG 220416 NME
TNMG 160408 NMX
TNMG 160412 NMX
TNMG 220408 NMX
TNMG 220412 NMX
D42
NUX
NME
NMU
NMX
NEM
TN_ _
1604.. 16,5 9,525 4,76 3,81
2204.. 22,0 12,7 4,76 5,16
2706.. 27,5 15,875 6,35 6,35
3309.. 33,0 19,05 9,52 7,93
l ød (IC) s d1
TRIANGLE TYPE
INSERTS FOR TURNING
Dimensions (mm)
With Insert Hole
0° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
M-Class Double Sided Bumpy Chipbreaker
To be replaced by new item
Stock item in Japan
Euro stock
RoughingRoughingRoughingRoughingRoughing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Negative Inserts
C44
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
NGZ
0,4
0,8
1,2
0,8
1,2
1,6
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
1,6
2,0
0,8
1,2
1,6
0,8
1,2
1,6
l l
l l l
l l l
l l
l l
l l
m l
m l
m
m
m l
m l
m
m
m l l
m l l l
m l l l
m l
m
m l
m l l
m l l
m
m
m
a D15, D22~23 a E12
T
TNMG
llllll n
-
nn
TNMG 160404 NGZ
TNMG 160408 NGZ
TNMG 160412 NGZ
TNMG 220408 NGZ
TNMG 220412 NGZ
TNMG 220416 NGZ
TNMG 160404 LHM
TNMG 160408 LHM
TNMG 220404 LHM
TNMG 220408 LHM
TNMG 160404 RHM
TNMG 160408 RHM
TNMG 220404 RHM
TNMG 220408 RHM
TNMG 160404 NUZ
TNMG 160408 NUZ
TNMG 160412 NUZ
TNMG 160416 NUZ
TNMG 160420 NUZ
TNMG 220408 NUZ
TNMG 220412 NUZ
TNMG 220416 NUZ
TNMG 270608 NUZ
TNMG 270612 NUZ
TNMG 270616 NUZ
NUZ
P
M
K
N
S
H
L/RHM
D42
TN_ _
1604.. 16,5 9,525 4,76 3,81
2204.. 22,0 12,7 4,76 5,16
2706.. 27,5 15,875 6,35 6,35
l ød (IC) s d1
Depth of cut (mm)
Feed rate (mm/rev)
RoughingRoughing
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Stock item in Japan
Euro stock
Roughing
TRIANGLE TYPE
INSERTS FOR TURNING
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
0° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
M-Class Double Sided Bumpy Chipbreaker
Shape
Application
ISO Cat. No.
Neg.
Inserts
Negative Inserts
C45
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
1,2
1,6
0,8
1,2
1,6
1,2
1,6
0,8
1,2
1,6
0,8
1,2
1,6
0,8
1,2
0,8
1,2
1,6
1,2
1,6
m
l l l l l
m l l l l
l
m l l l
m l l l l
m l l l l
m
m
l l s l
l l s l
l
m l m l
m l l l
m l l l
m m
m m
m
m m
m m
m
m
a D15, D22~23 a E12
T
TNMM
llllll n
-
nn
TNMM 160404 NMP
TNMM 160408 NMP
TNMM 160412 NMP
TNMM 160416 NMP
TNMM 220408 NMP
TNMM 220412 NMP
TNMM 220416 NMP
TNMM 270612 NMP
TNMM 270616 NMP
TNMM 160408 NHG
TNMM 160412 NHG
TNMM 160416 NHG
TNMM 220408 NHG
TNMM 220412 NHG
TNMM 220416 NHG
TNMM 160408 NHP
TNMM 160412 NHP
TNMM 220408 NHP
TNMM 220412 NHP
TNMM 220416 NHP
TNMM 270612 NHP
TNMM 270616 NHP
NMP
NHG
NHP
P
M
K
N
S
H
P
M
K
N
S
H
D22-23
TN_ _
1604.. 16,5 9,525 4,76 3,81
2204.. 22,0 12,7 4,76 5,16
2706.. 27,5 15,875 6,35 6,35
l ød (IC) s d1
Heavy Roughing Heavy Roughing Heavy Roughing
To be replaced by new item
Stock item in Japan
Euro stock
M-Class One Sided Bumpy Chipbreaker
TRIANGLE TYPE
INSERTS FOR TURNING
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
With Insert Hole
0° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Neg.
Inserts
Negative Inserts
C46
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
1,6
0,8
1,2
1,6
l l l
l l l l
l l l
l l
l l
l l
l l
m
m
l l m m
l l m m
l l m m
m m s l m
m m s l m
m m s l m
l l m l l
l l m l l
l l m l m
P
M
K
N
S
H
TNMA 160404
TNMA 160408
TNMA 160412
TNMA 160416
TNMA 220408
TNMA 220412
TNMA 220416
TRM 551704 -FL
TRM 551708 -FL
TRM 551704 -LU
TRM 551708 -LU
TRM 551712 -LU
TRM 551704 -SU
TRM 551708 -SU
TRM 551712 -SU
TRM 551704 -GU
TRM 551708 -GU
TRM 551712 -GU
a D15, D22~23 a E12
T
TNMA
llllll
-GU
-LU
-SU
r
a D11 a E11
TRM
llllll
-
nn
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
TN_ _
1604.. 16,5 9,525 4,76 3,81
2204.. 22,0 12,7 4,76 5,16
l ød (IC) s d1
-FL
To be replaced by new item
Stock item in Japan
Euro stock
FinishingLight Cut
M-Class Bumpy Chipbreaker
TRIANGLE TYPE
INSERTS FOR TURNING
G/M-Class No Chipbreaker
Roughing
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
0° Relief
60° Triangle Type
Carbide
ZX-Coated
Cermet
Coated
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
Uncoated
Uncoated
ZX-Coated
Cermet
Coated
Carbide
Carbide
Shape
Application
ISO Cat. No.
Shape
Application
ISO Cat. No.
Neg.
Inserts
Negative Inserts
Fine Finishing
C47
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,8
1,2
0,2
0,4
0,8
0,2
0,4
0,8
1,2
0,2
0,4
0,8
0,1
0,2
0,4
0,8
1,2
0,1
0,2
0,4
0,8
1,2
0,2
0,4
0,8
0,2
0,4
0,8
m m
m m
m m
m m
m m
m m
m m
m m
m m
m m
m
m m
m m
m m
m m
m m
m m
m
m m m m
m m m m
m m m m
m m m
m m m m m
m m m m m
m m m m
m m
m m m
m m m m m
m m m m m
m m m m
m m
m m m m m
m m m m m
m
m m m m m
m m m m m
m
P
M
K
N
S
H
P
M
K
N
S
H
a D15, D22~23 a E12
T
TNGG
llllll n
-
nn
TNGG 110302 LFT
TNGG 110304 LFT
TNGG 110302 RFT
TNGG 110304 RFT
TNGG 160302 LST
TNGG 160304 LST
TNGG 160308 LST
TNGG 160402 LST
TNGG 160404 LST
TNGG 160408 LST
TNGG 160412 LST
TNGG 160302 RST
TNGG 160304 RST
TNGG 160308 RST
TNGG 160402 RST
TNGG 160404 RST
TNGG 160408 RST
TNGG 160412 RST
TNGG 160402 NSU
TNGG 160404 NSU
TNGG 160408 NSU
TNGG 160401 LFY
TNGG 160402 LFY
TNGG 160404 LFY
TNGG 160408 LFY
TNGG 160412 LFY
TNGG 160401 RFY
TNGG 160402 RFY
TNGG 160404 RFY
TNGG 160408 RFY
TNGG 160412 RFY
TNGG 160402 LFX
TNGG 160404 LFX
TNGG 160408 LFX
TNGG 160402 RFX
TNGG 160404 RFX
TNGG 160408 RFX
L/RFT
L/RST
NSU
L/RFY
L/RFX
TN_ _
1103.. 11,0 6,35 3,18 2,26
1603.. 16,5 9,525 3,18 3,81
1604.. 16,5 9,525 4,76 3,81
l ød (IC) s d1
FinishingFinishing
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
G-Class Double Sided Bumpy Chipbreaker
Shape
Application
ISO Cat. No.
Light CuttingFinishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Stock item in Japan
Euro stock
TRIANGLE TYPE
INSERTS FOR TURNING
Dimensions (mm)
With Insert Hole
0° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Neg.
Inserts
Finishing
Depth of cut (mm)
Feed rate (mm/rev)
Negative Inserts
C48
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
P
M
K
N
S
H
a D15, D22~23 a E12
T
0,2
0,4
0,8
1,2
0,4
0,8
0,2
0,4
0,8
1,2
0,4
0,8
0,2
0,4
0,8
0,8
0,2
0,4
0,8
m m l l
m m l l
m m l l
m m
m m
m m
m m l l
m m l l
m m l l
m m
m m
m m
m
m
m
m
m
m m
m m m
TNGG 160402 LUM
TNGG 160404 LUM
TNGG 160408 LUM
TNGG 160412 LUM
TNGG 220404 LUM
TNGG 220408 LUM
TNGG 160402 RUM
TNGG 160404 RUM
TNGG 160408 RUM
TNGG 160412 RUM
TNGG 220404 RUM
TNGG 220408 RUM
TNGG 160402 NGH
TNGG 160404 NGH
TNGG 160408 NGH
TNGA 110308
TNGA 160402
TNGA 160404
TNGA 160408
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
TNGA
llllll
r
TNGG
llllll n
-
nn
L/RUM
TN_ _
1103.. 11,0 6,35 3,18 2,26
1604.. 16,5 9,525 4,76 3,81
2204.. 22,0 12,7 4,76 5,16
l ød (IC) s d1
NGH
To be replaced by new item
Stock item in Japan
Euro stock
TRIANGLE TYPE
INSERTS FOR TURNING
Dimensions (mm)
With Insert Hole
0° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Neg.
Inserts
G-Class No Chipbreaker
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Medium Cut
G-Class Double Sided Bumpy Chipbreaker
Medium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Finishing
Negative Inserts
New
C49
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,8
1,2
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
1,2
l l
l l
l l
m m m m m
m m m m m
m m m m
m m m m
m m m l l l l
m l m l l l l
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m l l l l
l l l m m l l l l
l l l m m l l l l
m l l
l l l l l l l l l
l l l l l l l l l
P
M
K
N
S
H
P
M
K
N
S
H
VNMA 160404
VNMA 160408
VNMA 160412
V
VNMA
llllll
a D16
VNMG 160404 NFB
VNMG 160408 NFB
VNMG 160404 NFA
VNMG 160408 NFA
VNMG 160404 NFL
VNMG 160408 NFL
VNMG 160402 NFE
VNMG 160404 NFE
VNMG 160408 NFE
VNMG 160412 NFE
VNMG 160402 NLU
VNMG 160404 NLU
VNMG 160408 NLU
VNMG 160402 NEF
VNMG 160404 NEF
VNMG 160408 NEF
NLU
NFL
r
VNMG
llllll n
-
nn
NEF
NFA
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
VN_ _
1604.. 16,6 9,525 4,76 3,81
l ød (IC) s d1
NFB
NFE
Fine Finishing
To be replaced by new item
Stock item in Japan
Euro stock
Depth of cut (mm)
Feed rate (mm/rev)
M-Class No Chipbreaker
G/M-Class Double Sided Bumpy Chipbreaker
Finishing
Dimensions (mm)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
35° Diamond Type
Roughing
Carbide
ZX-Coated
Cermet
Coated
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
Uncoated
Uncoated
ZX-Coated
Cermet
Coated
Carbide
Carbide
Medium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Shape
Application
ISO Cat. No.
Fine Finishing
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Depth of cut (mm)
Neg.
Inserts
Fine FinishingFine Finishing
Negative Inserts
New
New
C50
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
l l m m m m m m
l l l m l l l s l m m m m m m
l l l m l l l s l m m m m m m
m m m m
m m m m
m m m m
l l m m m m m
l l l m m m m
m m m
m m m
l l l m l l l s l m m m
l l l m l l l s l m m m m
l l l m
m
l l l l
m
m
m
l l
l l l l
l l
P
M
K
N
S
H
V
VNMG 160402 NSU
VNMG 160404 NSU
VNMG 160408 NSU
VNGG 160402 NSU
VNGG 160404 NSU
VNGG 160408 NSU
VNMG 160404 NSE
VNMG 160408 NSE
VNMG 160404 NSX
VNMG 160408 NSX
VNMG 160404 NGU
VNMG 160408 NGU
VNMG 160412 NGU
VNMG 160404 NGE
VNMG 160408 NGE
VNMG 160412 NGE
VNMG 160404 NUG
VNMG 160408 NUG
VNMG 160404 NEG
VNMG 160408 NEG
VNMG 160412 NEG
NGE
NGU
VNMG
llllll n
-
nn
a D16
NUG
NEG
NSU
NSE
NSX
VN_ _
1604.. 16,6 9,525 4,76 3,81
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
Feed rate (mm/rev)
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
35° Diamond Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Medium Cut
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Depth of cut (mm)
Shape
Application
ISO Cat. No.
Feed rate (mm/rev)
Depth of cut (mm)
Neg.
Inserts
FinishingMedium CutMedium CutMedium CutMedium CutMedium Cut
Negative Inserts
C51
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
P
M
K
N
S
H
P
M
K
N
S
H
V
a D16
VNMG
llllll n
-
nn
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
l l l m l l
l l l m l l
l l l l l l l l
l l l l l l l l
m l m l
m l m l
m l m l
l l
l l
l l
m l l
m l l
m l l
VNMG 160404 NEX
VNMG 160408 NEX
VNMG 160404 NUP
VNMG 160408 NUP
VNMG 160404 NUX
VNMG 160408 NUX
VNMG 160412 NUX
VNMG 160404 NGZ
VNMG 160408 NGZ
VNMG 160412 NGZ
VNMG 160404 NUZ
VNMG 160408 NUZ
VNMG 160412 NUZ
NEX
NUX
NUP
NGZ
NUZ
VN_ _
1604.. 16,6 9,525 4,76 3,81
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Neg.
Inserts
Dimensions (mm)
With Insert Hole
0° Relief
35° Diamond Type
Feed rate (mm/rev)
M-Class Double Sided Bumpy Chipbreaker
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Medium Cut
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Depth of cut (mm)
Shape
Application
ISO Cat. No.
Feed rate (mm/rev)
Depth of cut (mm)
DIAMOND TYPE
INSERTS FOR TURNING
Medium CutMedium CutMedium CutMedium Cut
Negative Inserts
C52
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
WNMG 060404 NFB
WNMG 060408 NFB
WNMG 080402 NFB
WNMG 080404 NFB
WNMG 080408 NFB
WNMG 080402 NFA
WNMG 080404 NFA
WNMG 080408 NFA
WNMG 080404 NFL
WNMG 080408 NFL
WNMG 060404 NFE
WNMG 060408 NFE
WNMG 080402 NFE
WNMG 080404 NFE
WNMG 080408 NFE
WNMG 080412 NFE
WNMG 060404 NLU
WNMG 060408 NLU
WNMG 060412 NLU
WNMG 080404 NLU
WNMG 080408 NLU
WNMG 080412 NLU
WNMG 060404 NLU-W
WNMG 060408 NLU-W
WNMG 080404 NLU-W
WNMG 080408 NLU-W
WNMG 080412 NLU-W
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
m m m m
m m m m
m m m m m
m m m m m
m m m m m
m m m m
l l l l
l l l l
m m m l l l l
m m m l l l l
m m m m m m m m
m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m m m m m m m m m
m
m
m
l l l m m l l l l
l l l m m l l l l
l l l m m l l l
l l l l m s l l l
l l l l m s l l l l l
l l l l m s l l l l l l
l l l l m s l l l l l l
l l l m m l l m m m
P
M
K
N
S
H
P
M
K
N
S
H
a D17, D24 a E13
WNMG
llllll n
-
nn
NFA
NFL
NLU
NLU-W
D42
W
WN_ _
0604.. 6,5 9,525 4,76 3,81
0804.. 8,7 12,7 4,76 5,16
l ød (IC) s d1
NFB
NFE
Fine FinishingFine Finishing
To be replaced by new item
Stock item in Japan
Euro stock
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
0° Relief
80° Trigon Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
FinishingFinishing
Depth of cut (mm) Depth of cut (mm)Depth of cut (mm)
”Standard”
”Wiper” W type
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
TRIGON TYPE
INSERTS FOR TURNING
Neg.
Inserts
Fine FinishingFine Finishing
Negative Inserts
New
New
C53
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
a D17, D24 a E13
WNMG
llllll n
-
nn
P
M
K
N
S
H
P
M
K
N
S
H
D42
W
WNMG 060404 NEF
WNMG 060408 NEF
WNMG 080404 NEF
WNMG 080408 NEF
WNMG 060404 NSU
WNMG 060408 NSU
WNMG 060412 NSU
WNMG 06T304 NSU
WNMG 06T308 NSU
WNMG 080404 NSU
WNMG 080408 NSU
WNMG 080412 NSU
WNMG 080404 NSE
WNMG 080408 NSE
WNMG 080412 NSE
WNMG 060404 NSE-W
WNMG 060408 NSE-W
WNMG 080404 NSE-W
WNMG 080408 NSE-W
WNMG 080412 NSE-W
WNMG 080404 NSX
WNMG 080408 NSX
WNMG 080412 NSX
WNMG 060404 NGU
WNMG 060408 NGU
WNMG 060412 NGU
WNMG 080404 NGU
WNMG 080408 NGU
WNMG 080412 NGU
WNMG 080408 NGU-W
WNMG 080412 NGU-W
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,8
1,2
l l l l l
l l l l l
l l l l l l l l l
l l l l l l l l l
l l l m l m s l l l
l l l m l s l l l
m
m
m
l l l m l l l s l l l l l l l
l l l m l l s l l l l l l l
l l l m l l m l l m m m m
l l l m m m m
l l l l m m m m
l l l l m
m
l l m l
l l l m m
l l l l m m
l l l l
m m m m
m m m m
m
l l l l m m s l
l l l l m s l
l l l l s l
l l l l l l l s l m m m
l l l l l l l l s l m m m
l l l l l l l l s l m
l l l l s l l l
l l l l s l l l
NSU
NEF
NSE
NSE-W
NGU
NGU-W
WN_ _
0604.. 6,5 9,525 4,76 3,81
06T3.. 6,5 9,525 3,97 3,81
0804.. 8,7 12,7 4,76 5,16
l ød (IC) s d1
TRIGON TYPE
INSERTS FOR TURNING
Neg.
Inserts
Dimensions (mm)
With Insert Hole
0° Relief
80° Trigon Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
To be replaced by new item
Stock item in Japan
Euro stock
Shape
Application
ISO Cat. No.
Depth of cut (mm)
Feed rate (mm/rev)
Finishing Finishing Finishing
Depth of cut (mm) Depth of cut (mm)Depth of cut (mm)
”Standard”
”Standard”
”Wiper” W type
”Wiper” W type
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
FinishingMedium Cut
Negative Inserts
C54
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,8
1,2
0,4
0,8
1,2
1,6
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,8
1,2
0,8
1,2
l l l m l
l l l l l
l
l l l l l
l l l l l
l l l l l
m
m
m
m
m
l
l
l m m m
l m l l l
l l
l l l l l l l l l
l l l l l l l l l
l s l l l
l s l l l
l l l s l l l
l l l s l l m
l l l s l m m
l l l l l l s l l l
l l l l l s l l l
l l l l
l l l l
WNMG 060408 NGE
WNMG 060412 NGE
WNMG 080404 NGE
WNMG 080408 NGE
WNMG 080412 NGE
WNMG 080416 NGE
WNMG 060404 NUG
WNMG 060408 NUG
WNMG 06T304 NUG
WNMG 06T308 NUG
WNMG 080404 NUG
WNMG 080408 NUG
WNMG 080412 NUG
WNMG 060408 NEG
WNMG 060412 NEG
WNMG 080404 NEG
WNMG 080408 NEG
WNMG 080412 NEG
WNMG 060404 NEX
WNMG 060408 NEX
WNMG 080404 NEX
WNMG 080408 NEX
WNMG 080412 NEX
WNMG 080408 NUP
WNMG 080412 NUP
WNMG 080408 NEM
WNMG 080412 NEM
a D17, D24 a E13
WNMG
llllll n
-
nn
W
P
M
K
N
S
H
NUG
NEX
NEG
NGE
NUP
NEM
D42
WN_ _
0604.. 6,5 9,525 4,76 3,81
06T3.. 6,5 9,525 3,97 3,81
0804.. 8,7 12,7 4,76 5,16
l ød (IC) s d1
To be replaced by new item
Stock item in Japan
Euro stock
TRIGON TYPE
INSERTS FOR TURNING
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
With Insert Hole
0° Relief
80° Trigon Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Medium Cut Medium CutMedium Cut Medium Cut
Depth of cut (mm)
Depth of cut (mm)Depth of cut (mm) Depth of cut (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Medium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Neg.
Inserts
Medium Cut
Negative Inserts
C55
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
NME
0,4
0,8
1,2
0,8
1,2
0,8
1,2
1,6
0,8
1,2
0,8
1,2
1,6
0,8
1,2
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
m l l l
l l l l
l l l l
l l m l l s l l l
l l l l l s l l l
l l l l l l s l l l
l l l l l l s l l l
l l l l
l m
l l l l l
l l l l l
l l l l l
l l l l l
l m l
l m l
l l l
l l l
l l
l l l
l l l
m l l
m l l l
m l l
WNMG 080404 NUX
WNMG 080408 NUX
WNMG 080412 NUX
WNMG 060408 NMU
WNMG 060412 NMU
WNMG 080408 NMU
WNMG 080412 NMU
WNMG 080416 NMU
WNMG 060408 NME
WNMG 060412 NME
WNMG 080408 NME
WNMG 080412 NME
WNMG 080416 NME
WNMG 080408 NMX
WNMG 080412 NMX
WNMG 060408 NGZ
WNMG 060412 NGZ
WNMG 080404 NGZ
WNMG 080408 NGZ
WNMG 080412 NGZ
WNMG 080404 NUZ
WNMG 080408 NUZ
WNMG 080412 NUZ
a D17, D24 a E13
WNMG
llllll n
-
nn
NMU
NMX
NGZ
NUX
NUZ
W
P
M
K
N
S
H
P
M
K
N
S
H
D42
WN_ _
0604.. 6,5 9,525 4,76 3,81
0804.. 8,7 12,7 4,76 5,16
l ød (IC) s d1
Roughing
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Stock item in Japan
Euro stock
TRIGON TYPE
INSERTS FOR TURNING
Roughing RoughingRoughingRoughing Roughing
M-Class Double Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
0° Relief
80° Trigon Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Neg.
Inserts
Negative Inserts
C56
=
l
=
s
=
r
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK NK SMPMPM
K
S
M
S
H
0,8
1,2
0,8
1,2
0,8
1,2
1,6
l l l l l
l l l l l
l l l l
l l l l
l l l
l l l
l l l
P
M
K
N
S
H
WNMA 080408
WNMA 080412
WNMA 080416
WNMM 080408 NMP
WNMM 080412 NMP
WNMM 080408 NHG
WNMM 080412 NHG
a D17, D24 a E13
WNMM
llllll n
-
nn
NMP
NHG
W
r
WNMA
llllll
r
WNGG
llllll n
-
nn
0,4 m m m m
WNGG 080404 NSU
NSU
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
WN_ _
0804.. 8,7 12,7 4,76 5,16
l ød (IC) s d1
Heavy Roughing Heavy Roughing
To be replaced by new item
Stock item in Japan
Euro stock
M-Class One Sided Bumpy Chipbreaker
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
TRIGON TYPE
INSERTS FOR TURNING
With Insert Hole
0° Relief
80° Trigon Type
Roughing
M-Class No Chipbreaker
Carbide
ZX-Coated
Cermet
Coated
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
Uncoated
Uncoated
ZX-Coated
Cermet
Coated
Carbide
Carbide
Shape
Shape
Application
Application
ISO Cat. No.
ISO Cat. No.
Finishing
Depth of cut (mm)
Feed rate (mm/rev)
G-Class Double Sided Bumpy Chipbreaker
Shape
Application
ISO Cat. No.
Carbide
ZX-Coated
Cermet
Coated
Uncoated
Carbide
Neg.
Inserts
Negative Inserts
C57
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,1
0,2
0,1
0,2
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,1
0,2
0,1
0,2
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
a
D31
a
E14
CCET
lllllll
-
nn
CCET 03X1003 LFY
CCET 03X101 LFY
CCET 03X102 LFY
CCET 03X104 LFY
CCET 04X1003 LFY
CCET 04X101 LFY
CCET 04X102 LFY
CCET 04X104 LFY
CCET 060201 LFY
CCET 060202 LFY
CCET 09T301 LFY
CCET 09T302 LFY
CCET 03X1003 RFY
CCET 03X101 RFY
CCET 03X102 RFY
CCET 03X104 RFY
CCET 04X1003 RFY
CCET 04X101 RFY
CCET 04X102 RFY
CCET 04X104 RFY
CCET 060201 RFY
CCET 060202 RFY
CCET 09T301 RFY
CCET 09T302 RFY
L/RFY
C
P
M
K
N
S
H
=
l
=
s
=
l
=
s
=
CC_ _
03X1.. 3,55 3,5 1,4 1,9
04X1.. 4,37 4,3 1,8 2,3
0602.. 6,4 6,35 2,38 2,8
09T3.. 9,7 9,525 3,97 4,4
l ød (IC) s d1
With Insert Hole
7° Relief
80° Diamond Type
Pos.
Inserts
Finishing
7° Positive Inserts
Shape
Application
ISO Cat. No.
E-Class
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
To be replaced by new item
Japan stock
Euro stock
C58
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
<0,1
<0,2
<0,4
<0,1
<0,2
<0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,8
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,8
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
llmm
llmm
llmm
llmm
llmm
llmm
mm
mmlll
lllll
lllll
m
llll
lllll
lllll
mm
mm
mmlll
lllll
lllll
l
llll
lllll
lllll
mm
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
CCGT
lllllll
-
nn
CCGT 060201M NFC
CCGT 060202M NFC
CCGT 060204M NFC
CCGT 09T301M NFC
CCGT 09T302M NFC
CCGT 09T304M NFC
CCGT 0602003 LFX
CCGT 060201 LFX
CCGT 060202 LFX
CCGT 060204 LFX
CCGT 09T3003 LFX
CCGT 09T301 LFX
CCGT 09T302 LFX
CCGT 09T304 LFX
CCGT 09T308 LFX
CCGT 0602003 RFX
CCGT 060201 RFX
CCGT 060202 RFX
CCGT 060204 RFX
CCGT 09T3003 RFX
CCGT 09T301 RFX
CCGT 09T302 RFX
CCGT 09T304 RFX
CCGT 09T308 RFX
CCGT 03X1003 LFYS
CCGT 03X101 LFYS
CCGT 03X102 LFYS
CCGT 03X104 LFYS
CCGT 04X1003 LFYS
CCGT 04X101 LFYS
CCGT 04X102 LFYS
CCGT 04X104 LFYS
CCGT 03X1003 RFYS
CCGT 03X101 RFYS
CCGT 03X102 RFYS
CCGT 03X104 RFYS
CCGT 04X1003 RFYS
CCGT 04X101 RFYS
CCGT 04X102 RFYS
CCGT 04X104 RFYS
NFC
L/RFX
a
D31 aE14
C
P
M
K
N
S
H
P
M
K
N
S
H
L/RFYS
CC_ _
03X1.. 3,55 3,5 1,4 1,9
04X1.. 4,37 4,3 1,8 2,3
0602.. 6,4 6,35 2,38 2,8
09T3.. 9,7 9,525 3,97 4,4
l ød (IC) s d1
FinishingFinishing
Shape
Application
ISO Cat. No.
G-Class
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
To be replaced by new item
Japan stock
Euro stock
With Insert Hole
7° Relief
80° Diamond Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Dimensions (mm)
DIAMOND TYPE
INSERTS FOR TURNING
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
7° Positive Inserts
Finishing
New
C59
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
aE15
C
P
M
K
N
S
H
CCGT
lllllll
-
nn
0,1
0,2
0,4
0,1
0,2
0,4
0,1
0,2
0,4
0,1
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,4
0,8
<0,1
<0,2
<0,4
0,03
0,03
<0,1
<0,2
<0,4
<0,1
<0,2
<0,1
<0,2
<0,1
<0,2
<0,4
<0,8
m
m
m
m
m
m
m
m
m
m
m
m
l
l
l
l
l
l
l
slllllmmm
slllllmmm
slllllmmm
mmmmm
lmmm
mlll
lllll
llll
mmm
mmm
mmm
mmm
llll
lllll
llll
llll
CCGT 03X101 LFY
CCGT 03X102 LFY
CCGT 03X104 LFY
CCGT 04X101 LFY
CCGT 04X102 LFY
CCGT 04X104 LFY
CCGT 03X101 RFY
CCGT 03X102 RFY
CCGT 03X104 RFY
CCGT 04X101 RFY
CCGT 04X102 RFY
CCGT 04X104 RFY
CCGT 060202 NAG
CCGT 060204 NAG
CCGT 09T302 NAG
CCGT 09T304 NAG
CCGT 09T308 NAG
CCGT 120404 NAG
CCGT 120408 NAG
CCGT 09T301M NSI
CCGT 09T302M NSI
CCGT 09T304M NSI
CCGT 0602003 NSC
CCGT 09T3003 NSC
CCGT 060201M NSC
CCGT 060202M NSC
CCGT 060204M NSC
CCGT 080201M NSC
CCGT 080202M NSC
CCGT 090301M NSC
CCGT 090302M NSC
CCGT 09T301M NSC
CCGT 09T302M NSC
CCGT 09T304M NSC
CCGT 09T308M NSC
NAG
NSC
NSI
E14
L/RFY
CC_ _
03X1.. 3,55 3,5 1,4 1,9
04X1.. 4,37 4,3 1,8 2,3
0602.. 6,4 6,35 2,38 2,8
0903.. 9,7 9,525 3,18 4,4
09T3.. 9,7 9,525 3,97 4,4
1204.. 12,9 12,7 4,76 5,5
l ød (IC) s d1
With Insert Hole
7° Relief
80° Diamond Type
Dimensions (mm)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
DIAMOND TYPE
INSERTS FOR TURNING
Pos.
Inserts
Shape
Application
ISO Cat. No.
G-Class
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
To be replaced by new item
Japan stock
Euro stock
Light CutLight cut Light cut
Depth of cut (mm)Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
7° Positive Inserts
Finishing
C60
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
0,2
0,4
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
llll
llll
llll
llll
llll
llll
llll
llll
llll
llll
ll
ll
l m l l l l s l l m l m m
l m l l l l s l l m l m m
lll
l l l l l l s l l m l m m
l l l l l l s l l m l m m
l l l s l l l l m l m
l l l s l l l l m l m
mmlll
mmlll
mmlll
mmlll
mmlll
mmlll
l l l m l l l s l l l l l l l l l l
l l l m l l l s l l l l l l l l l l
l l l m l l l s l l l l l l
l l m l l l s l l l l l
l l l l m l l l s l l l l l l l l l l
l l l l m l l l s l l l l l l l l l l
l l l m l s l l l l
l l l m l s l l l l
a
D31 aE14
CCMT
lllllll
-
nn
CCMT 060202 NFB
CCMT 060204 NFB
CCMT 09T304 NFB
CCMT 09T308 NFB
CCMT 060202 NFP
CCMT 060204 NFP
CCMT 060208 NFP
CCMT 09T302 NFP
CCMT 09T304 NFP
CCMT 09T308 NFP
CCMT 120404 NFP
CCMT 120408 NFP
CCMT 060202 NLU
CCMT 060204 NLU
CCMT 09T302 NLU
CCMT 09T304 NLU
CCMT 09T308 NLU
CCMT 09T304 NLU-W
CCMT 09T308 NLU-W
CCMT 060202 NLB
CCMT 060204 NLB
CCMT 060208 NLB
CCMT 09T302 NLB
CCMT 09T304 NLB
CCMT 09T308 NLB
CCMT 060202 NSU
CCMT 060204 NSU
CCMT 060208 NSU
CCMT 09T302 NSU
CCMT 09T304 NSU
CCMT 09T308 NSU
CCMT 120404 NSU
CCMT 120408 NSU
NFP
NSU
NLU
NLU-W
C
P
M
K
N
S
H
P
M
K
N
S
H
NFB
NLB
CC_ _
0602.. 6,4 6,35 2,38 2,8
09T3.. 9,7 9,525 3,97 4,4
1204.. 12,9 12,7 4,76 5,5
l ød (IC) s d1
Finishing ~ Light Cut
Light Cut
With Insert Hole
7° Relief
80° Diamond Type
Finishing
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Shape
Application
ISO Cat. No.
M-Class
Dimensions (mm)
Depth of cut (mm)Depth of cut (mm) Depth of cut (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
To be replaced by new item
Japan stock
Euro stock
FinishingLight Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
7° Positive Inserts
C61
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
0,4
0,4
0,4
0,8
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
CPGT 080202 NSD
CPGT 080204 NSD
CPGT 080208 NSD
CPGT 090302 NSD
CPGT 090304 NSD
CPGT 090308 NSD
CPGT 120402 NSD
CPGT 120404 NSD
CPGT 120408 NSD
CCMT 060204 NSC
CCMT 080304 NSC
CCMT 090304 NSC
CCMT 090308 NSC
CCMT 120408 NSC
CCMT 060204 NSK
CCMT 060208 NSK
CCMT 09T304 NSK
CCMT 09T308 NSK
CCMT 120404 NSK
CCMT 120408 NSK
CCMT 09T304 NMU
CCMT 09T308 NMU
CCMW 09T304
CCMW 09T308
m m
l
m
m
m
lll
l l l
lll
l l l
lll
l l l
l l l l l l s l l l l
l l l l l l s l l l l
ll
ll
ll
lmll
mmm
mm
mmll
mmm
mm
mmm
mm
aE15
CCMT
lllllll
-
nn
C
P
M
K
N
S
H
r
CPGT
llllll
NSD
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
NSD
NMU
NSK
1
NSC
C_ _ _
0602.. 6,4 6,35 2,38 2,8
0802.. 8,0 7,94 2,38 3,4
0803.. 8,0 7,94 3,18 3,4
0903.. 9,7 9,525 3,18 4,4
09T3.. 9,7 9,525 3,97 4,4
1204.. 12,9 12,7 4,76 5,5
l ød (IC) s d1
With Insert Hole
7° / 11° Relief
80° Diamond Type
M-Class
G-Class
Dimensions (mm)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Shape
Shape
Application
Application
ISO Cat. No.
ISO Cat. No.
Depth of cut (mm)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Carbide
Carbide
Uncoated
Uncoated
ZX-Coated
ZX-Coated
Cermet
Cermet
Coated
Coated
Carbide
Carbide
To be replaced by new item
Japan stock
Euro stock
Pos.
Inserts
Finishing ~ Light Cut RoughingRoughing
Depth of cut (mm)
Feed rate (mm/rev)
Light Cut
Depth of cut (mm)
Feed rate (mm/rev)
Light Cut
Depth of cut (mm)
Feed rate (mm/rev)
7° / 11° Positive Inserts
C62
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
CPMT
lllllll
-
nn
0,4
0,4
0,8
0,4
0,4
0,8
0,4
0,8
0,4
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
CPMT 080204 NFB
CPMT 090304 NFB
CPMT 090308 NFB
CPMT 080204 NLU
CPMT 090304 NLU
CPMT 090308 NLU
CPMT 090304 NLU-W
CPMT 090308 NLU-W
CPMT 080204 NLB
CPMT 090304 NLB
CPMT 090308 NLB
CPMT 080204 NSU
CPMT 080208 NSU
CPMT 090304 NSU
CPMT 090308 NSU
CPMT 080204 NMU
CPMT 080208 NMU
CPMT 090304 NMU
CPMT 090308 NMU
mmmm
mmmm
mmmm
mmmmm
mmmmmm
mmmmmm
mmmm
mmmm
mmmmmm
mmmmm
mmmmm
mmmmsmmmm
mmmm sm mmmm
mmmmmm sm mmmm
mm l m m m s m m m m m
m
m
mmm
mmm
NSU
a
D31 aE14
C
P
M
K
N
S
H
P
M
K
N
S
H
NFB
NLB
NLU
NLU-W
NMU
E15
11°
CP_ _
0802.. 8,0 7,94 2,38 3,4
0903.. 9,7 9,525 3,18 4,4
l ød (IC) s d1
With Insert Hole
11° Relief
80° Diamond Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Shape
Application
ISO Cat. No.
M-Class
Dimensions (mm)
DIAMOND TYPE
INSERTS FOR TURNING
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Light CutLight Cut
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Japan stock
Euro stock
FinishingFinishingLight -Medium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
11° Positive Inserts
C63
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P
M
K
N
S
H
aD32~33 aE16~17
DCGT
lllllll
-
nn
D
<0,1
<0,2
<0,4
<0,1
<0,2
<0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
llmm
llmm
llmm
llmm
llmm
llmm
mm
mlllll
mlllll
lllll
mmm
mlllll
mlllll
lllll
mm
mlllll
mlllll
lllll
mmm
mlllll
mlllll
lllll
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
DCGT 070201M NFC
DCGT 070202M NFC
DCGT 070204M NFC
DCGT 11T301M NFC
DCGT 11T302M NFC
DCGT 11T304M NFC
DCGT 0702003 LFX
DCGT 070201 LFX
DCGT 070202 LFX
DCGT 070204 LFX
DCGT 11T3003 LFX
DCGT 11T301 LFX
DCGT 11T302 LFX
DCGT 11T304 LFX
DCGT 0702003 RFX
DCGT 070201 RFX
DCGT 070202 RFX
DCGT 070204 RFX
DCGT 11T3003 RFX
DCGT 11T301 RFX
DCGT 11T302 RFX
DCGT 11T304 RFX
DCGT 0702003 LFYS
DCGT 070201 LFYS
DCGT 070202 LFYS
DCGT 070204 LFYS
DCGT 11T3003 LFYS
DCGT 11T301 LFYS
DCGT 11T302 LFYS
DCGT 11T304 LFYS
DCGT 0702003 RFYS
DCGT 070201 RFYS
DCGT 070202 RFYS
DCGT 070204 RFYS
DCGT 11T3003 RFYS
DCGT 11T301 RFYS
DCGT 11T302 RFYS
DCGT 11T304 RFYS
DCGT 0702003 LFY
DCGT 070201 LFY
DCGT 070202 LFY
DCGT 070204 LFY
DCGT 11T3003 LFY
DCGT 11T301 LFY
DCGT 11T302 LFY
DCGT 11T304 LFY
NFC
L/RFX
L/RFYS
LFY
DC_ _
0702.. 7,7 6,35 2,38 2,8
11T3.. 11,6 9,525 3,97 4,4
l ød (IC) s d1
To be replaced by new item
Japan stock
Euro stock
55° Diamond Type
G-Class
Dimensions (mm)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
FinishingFinishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
7° Relief
Pos.
Inserts
7° Positive Inserts
FinishingFinishing
New
C64
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
0,03
0,1
0,2
0,4
0,03
0,1
0,2
0,4
0,2
0,4
0,4
0,8
0,2
0,4
0,4
0,8
0,2
0,4
0,2
0,4
0,8
<0,1
<0,2
<0,4
<0,1
<0,2
<0,4
<0,8
0,03
0,03
<0,1
<0,2
<0,4
<0,1
<0,2
<0,1
<0,2
<0,1
<0,2
<0,4
<0,8
0,2
0,4
0,8
0,2
0,4
0,8
m
m
m
m
m
m
m
m
mmm
mmm
mmm
mmm
mmm
mmm
mmm
mmm
l
l
l
l
l
slllllmmm
slllllmmm
slllllmmm
slllllmmm
slllllmmm
slllllmmm
slllllmmm
mmmmm
mmlm
lllll
lllll
lllll
mm
mm
mm
lll
lllll
lllll
lllll
lllll
m
m
m
m
m
m
P
M
K
N
S
H
P
M
K
N
S
H
aD32~33 aE16~17
DCG_
lllllll
-
nn
DCGT 0702003 RFY
DCGT 070201 RFY
DCGT 070202 RFY
DCGT 070204 RFY
DCGT 11T3003 RFY
DCGT 11T301 RFY
DCGT 11T302 RFY
DCGT 11T304 RFY
DCGT 070202 LSD
DCGT 070204 LSD
DCGT 11T304 LSD
DCGT 11T308 LSD
DCGT 070202 RSD
DCGT 070204 RSD
DCGT 11T304 RSD
DCGT 11T308 RSD
DCGT 070202 NAG
DCGT 070204 NAG
DCGT 11T302 NAG
DCGT 11T304 NAG
DCGT 11T308 NAG
DCGT 070201M NSI
DCGT 070202M NSI
DCGT 070204M NSI
DCGT 11T301M NSI
DCGT 11T302M NSI
DCGT 11T304M NSI
DCGT 11T308M NSI
DCGT 0702003 NSC
DCGT 11T3003 NSC
DCGT 070201M NSC
DCGT 070202M NSC
DCGT 070204M NSC
DCGT 090201M NSC
DCGT 090202M NSC
DCGT 110301M NSC
DCGT 110302M NSC
DCGT 11T301M NSC
DCGT 11T302M NSC
DCGT 11T304M NSC
DCGT 11T308M NSC
DCGW 070202
DCGW 070204
DCGW 070208
DCGW 11T302
DCGW 11T304
DCGW 11T308
NSI
D
NSC
NAG
L/RSD
RFY
DC_ _
0702.. 7,7 6,35 2,38 2,8
0902.. 9,7 7,94 2,38 3,4
1103.. 11,6 9,525 3,18 4,4
11T3.. 11,6 9,525 3,97 4,4
l ød (IC) s d1
Light CutLight cut
With Insert Hole
7° Relief
55° Diamond Type
Dimensions (mm)
G-Class
Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
Pos.
Inserts
Finishing ~ Light CutLight Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
7° Positive Inserts
FinishingLight Cut
C65
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,8
1,2
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
0,8
llll
llll
llll
llll
llll
llll
lll
llll
lll
llll
llll
lll
l l m l l s l l m l m m
l l l l l l s l l m l m m
l l l l l s l l m l m m
l l l l l l l s l l m l mm
l l l l l l l s l l m l mm
mmlll
mmlll
mmlll
mmlll
mmlll
mmlll
l l l m l l l s l l l l l l l l l l
l l l m l l l s l l l l l l l l l l
l l l m l l s l l l l mm m m
l l l m l l l s l l l mmmm
l l l l m l l l s l l l l l l l l l l
l l l l m l l l s l l l l l l l l l l
lll
l l l
lll
lll
ll
l l l l l l s l l l l
l l l l l l s l l l l
ll
ll
lllll
P
M
K
N
S
H
aD32~33 aE16~17
DCM_
lllllll-nn
DCMT 070202 NFB
DCMT 070204 NFB
DCMT 070208 NFB
DCMT 11T302 NFB
DCMT 11T304 NFB
DCMT 11T308 NFB
DCMT 070202 NFP
DCMT 070204 NFP
DCMT 11T302 NFP
DCMT 11T304 NFP
DCMT 11T308 NFP
DCMT 11T312 NFP
DCMT 070202 NLU
DCMT 070204 NLU
DCMT 11T302 NLU
DCMT 11T304 NLU
DCMT 11T308 NLU
DCMT 070202 NLB
DCMT 070204 NLB
DCMT 070208 NLB
DCMT 11T302 NLB
DCMT 11T304 NLB
DCMT 11T308 NLB
DCMT 070202 NSU
DCMT 070204 NSU
DCMT 070208 NSU
DCMT 11T302 NSU
DCMT 11T304 NSU
DCMT 11T308 NSU
DCMT 070204 NSK
DCMT 070208 NSK
DCMT 11T304 NSK
DCMT 11T308 NSK
DCMT 11T312 NSK
DCMT 11T304 NMU
DCMT 11T308 NMU
DCMW 11T304
DCMW 11T308
DCMX 11T308 NLUW
NSU
NFP
NLU
NSK
NMU
D
NFB
NLB
DC_ _
0702.. 7,7 6,35 2,38 2,8
11T3.. 11,6 9,525 3,97 4,4
l ød (IC) s d1
With Insert Hole
7° Relief
55° Diamond Type
M-Class
Light Cut FinishingLight CutRoughing
Roughing
Dimensions (mm)
Depth of cut (mm) Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
FinishingFinishingLight Cut
To be replaced by new item
Japan stock
Euro stock
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
7° Positive Inserts
Finishing
C66
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
l l l l l
l l l l l
l l l l l
l l l l l
l l l l l
llmll
m
m
m
P
M
K
N
S
H
P
M
K
N
S
H
l ød (IC) s d1
mlll
mlllm
mlll
mlllm
mlmm
mm
RCMT 1003M0 NRX
RCMT 10T3M0 NRX
RCMT 1204M0 NRX
RCMT 1606M0 NRX
RCMT 2006M0 NRX
RCMT 2507M0 NRX
RCMT 1204M0 NRH
RCMT 1606M0 NRH
RCMT 2006M0 NRH
RCMX 1003M0 NRP
RCMX 1204M0 NRP
RCMX 1606M0 NRP
RCMX 2006M0 NRP
RCMX 2507M0 NRP
RCMX 3209M0 NRP
RCMT
llll
M0
l
-
nn
NRP
NRX
1003 – 10,0 3,18
3,6
10T3 – 10,0 3,97
3,6
12 – 12,0 4,76 4,2
16 – 16,0 6,35 5,2
20 – 20,0 6,35 6,5
25 – 25,0 7,94 7,2
32 – 32,0 9,52 9,5
RC– –
RCMT RCMX
aD34~35
R
r
RCMX
llll
M0
l
-
nn
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
0,60,40,2
0
2
4
6
NRH
With Insert Hole
7° Relief
Round Type Inserts
ROUND TYPE
INSERTS FOR TURNING
M-Class Bumpy Chipbreaker
M-Class Grooved Chipbreaker
Roughing Roughing
(M0: IC is metric)
Lever lock holders for RCMX
Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
Carbide
Uncoated
Uncoated
ZX-Coated
ZX-Coated
Cermet
Cermet
Coated
Coated
Carbide
Carbide
Shape
Shape
Application
Application
ISO Cat. No.
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
7° Positive Inserts
Roughing
New
C67
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,8
0,8
1,2
0,2
0,4
0,4
0,2
0,4
0,4
<0,1
<0,2
<0,1
<0,2
<0,1
<0,2
mmmmm
mmmmm
lll
lll
m
m
lmmmmmm
lmmmmmm
l
mmmmmmmmm
mmmmmmmmm
l l l m l l s l l l l l l
l l l m l l m s l l l l l l
l l l m l s l l l l
l l l m l s l l l l
l l l
l l l
l l
l l l
ll
l l l m l m l l l
lllmlll
lll
m
m
m
m
m
m
mmm
mmm
mm
mm
mmm
mmm
P
M
K
N
S
H
SCMT 09T304 NFB
SCMT 09T308 NFB
SCMT 09T304 NFP
SCMT 09T308 NFP
SCMT 120404 NFP
SCMT 120408 NFP
SCMT 09T304 NLU
SCMT 09T308 NLU
SCMT 120412 NLU
SCMT 09T304 NLB
SCMT 09T308 NLB
SCMT 09T304 NSU
SCMT 09T308 NSU
SCMT 120404 NSU
SCMT 120408 NSU
SCMT 09T304 NSK
SCMT 09T308 NSK
SCMT 120404 NSK
SCMT 120408 NSK
SCMT 120412 NSK
SCMT 09T308 NMU
SCMT 120408 NMU
SCMT 120412 NMU
SCGT 09T302 LFX
SCGT 09T304 LFX
SCGT 120404 LFX
SCGT 09T302 RFX
SCGT 09T304 RFX
SCGT 120404 RFX
SCGT 070201M NSC
SCGT 070202M NSC
SCGT 090301M NSC
SCGT 090302M NSC
SCGT 09T301M NSC
SCGT 09T302M NSC
S
SC_T
lllllll
-
nn
aD36
NSU
NFP
NLU
NSK
NMU
NFB
NSC
0,40,2
0
1
2
NLB
L/RFX
SC_ _
0702.. 7,94 7,94 2,38 3,4
0903.. 9,525 9,525 3,18 4,4
09T3.. 9,525 9,525 3,97 4,4
1204.. 12,7 12,7 4,76 5,5
l ød (IC) s d1
Finishing
Light Cut FinishingLight Cut
Light-Medium Cut
SQUARE TYPE
INSERTS FOR TURNING
G/M-Class
”S … SSKC” - Type
(aStock in Japan)
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
7° Relief
90° Square Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
Finishing
Depth of cut (mm)
Feed rate (mm/rev)
Light Cut
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
7° Positive Inserts
Light CutFinishing
C68
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
0,4
0,4
0,8
0,4
0,8
0,4
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
l
P
M
K
N
S
H
P
M
K
N
S
H
mmmm
mmmm
mmmmm
mmmmm
l
mmmmmm
mmmmmm
l m l
lml
mmm
mmmm
mmmm
mmm
mmm
mmm
SPGW 090304 T
SPMT 090304 NFB
SPMT 090308 NFB
SPMT 090304 NLU
SPMT 090308 NLU
SPMT 090304 NFK
SPMT 090304 NLB
SPMT 090308 NLB
SPMT 090304 NSF
SPMT 090308 NSF
SPGT 090302 LSD
SPGT 090304 LSD
SPGT 090308 LSD
SPGT 090302 RSD
SPGT 090304 RSD
SPGT 090308 RSD
S
aE18
SPGW
llllll
NSF
NFK
r
SP_T
lllllll
-
nn
SPGW / SPMT ...... NFK / NSF
NFB
NLU
L/RSD
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
0,40,2
0
1
2
NLB
SP_ _
0903.. 9,525 9,525 3,18 3,4
l ød (IC) s d1
G/M-Class
Finishing
Light - Medium Cut
Light Cut
G-Class No Chipbreaker
Dimensions (mm)
SQUARE TYPE
INSERTS FOR TURNING
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
11° Relief
90° Square Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
Carbide
Uncoated
Uncoated
ZX-Coated
ZX-Coated
Cermet
Cermet
Coated
Coated
Carbide
Carbide
Shape
Shape
Application
Application
ISO Cat. No.
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
FinishingFinishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Finishing - Light Cut
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
11° Positive Inserts
Light - Medium Cut
C69
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,8
1,2
mml
mmmm
mmm
mmm
m m m
l l l
l l l
l l l
ll
m
m
m
m
ml
ml
mm
mm
mm
mm
mm
mm
P
M
K
N
S
H
SPMR 090304 NFK
SPMR 090308 NFK
SPMR 120304 NFK
SPMR 120308 NFK
SPMR 090304 NSF
SPMR 090308 NSF
SPMR 120304 NSF
SPMR 120308 NSF
SPMR 120312 NSF
SPMR 090304 NUJ
SPMR 090308 NUJ
SPMR 120304 NUJ
SPMR 120308 NUJ
SPGN 090304
SPGN 090308
SPGN 120304
SPGN 120308
SPMN 090304
SPMN 090308
SPMN 120308
SPMN 120312
S
SPMR
lllllll
-
nn
NFK
NSF
r
SP _N
llllll
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
1
NUJ
SP_ _
0903.. 9,525 9,525 3,18 -
1203.. 12,7 12,7 3,18 -
l ød (IC) s d1
Medium Cut
G/M-Class No Chipbreaker
SQUARE TYPE
INSERTS FOR TURNING
Light- Medium Cut
M-Class
Finishing
”S… CSKP…09/12” - Type
(aStock in Japan)
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Without Insert Hole
11° Relief
90° Square Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
Carbide
Uncoated
Uncoated
ZX-Coated
ZX-Coated
Cermet
Cermet
Coated
Coated
Carbide
Carbide
Shape
Shape
Application
Application
ISO Cat. No.
ISO Cat. No.
Medium Cut
To be replaced by new item
Japan stock
Euro stock
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
11° Positive Inserts
C70
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
mm
mm
mm
mm
mlm
mlm
mlm
mlm
m
mmm
mmm
m
mmm
mmm
lmmmml
lmmml
lmmml
lmmml
m
m
P
M
K
N
S
H
P
M
K
N
S
H
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,1
0,2
0,4
0,1
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
TBGT 060102 LFW
TBGT 060104 LFW
TBGT 060102 RFW
TBGT 060104 RFW
TBGT 060102 LFX
TBGT 060104 LFX
TBGT 060102 RFX
TBGT 060104 RFX
TBGT 060101 LFY
TBGT 060102 LFY
TBGT 060104 LFY
TBGT 060101 RFY
TBGT 060102 RFY
TBGT 060104 RFY
TBGT 060102 LW
TBGT 060104 LW
TBGT 060102 RW
TBGT 060104 RW
TBGW 060102
TBGW 060104
T
TBGT
lllllll
-
nn
L/RFX
L/RW
aE20
r
AC805P
AC810P
AC820P
AC830P
AC2000
AC3000
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC900G
AC510U
AC520U
AC530U
T1500Z
T2000Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
S
TBGW
llllll
L/RFW
L/RFY
N
TB_ _
0601.. 6,9 3,97 1,59 2,2
l ød (IC) s d1
TRIANGLE TYPE
INSERTS FOR TURNING
G-Class
FinishingFinishing
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
5° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
FinishingFinishing-Light Cut
G-Class No Chipbreaker
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Light Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
5° Positive Inserts
C71
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
aD37 aE19
P
M
K
N
S
H
TCGT
lllllll
-
nn
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
slllll
l
l
l
l
mmm
mmm
mmm
mll
mmm
llll
lll
mm
mm
0,1
0,2
0,1
0,2
0,1
0,2
0,1
0,2
0,1
0,2
0,1
0,2
0,1
0,2
0,1
0,2
<0,4
0,2
0,4
0,4
0,8
<0,1
<0,2
<0,1
<0,2
<0,1
<0,2
<0,4
<0,1
<0,2
TCGT 090201 LFX
TCGT 090202 LFX
TCGT 110201 LFX
TCGT 110202 LFX
TCGT 090201 RFX
TCGT 090202 RFX
TCGT 110201 RFX
TCGT 110202 RFX
TCGT 090201 LFY
TCGT 090202 LFY
TCGT 110201 LFY
TCGT 110202 LFY
TCGT 090201 RFY
TCGT 090202 RFY
TCGT 110201 RFY
TCGT 110202 RFY
TCGT 110204M NSI
TCGT 110202 NAG
TCGT 110204 NAG
TCGT 16T304 NAG
TCGT 16T308 NAG
TCGT 080201M NSC
TCGT 080202M NSC
TCGT 090201M NSC
TCGT 090202M NSC
TCGT 110201M NSC
TCGT 110202M NSC
TCGT 110204M NSC
TCGT 110301M NSC
TCGT 110302M NSC
NSC
NAG
NSI
T
L/RFX
L/RFY
TC_ _
0802.. 8,2 4,76 2,38 2,3
0902.. 9,62 5,56 2,38 2,5
1102.. 11,0 6,35 2,38 2,8
16T3.. 16,5 9,525 3,97 4,3
l ød (IC) s d1
7° Relief
Light Cut
G-Class
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Light cut
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
With Insert Hole
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
TRIANGLE TYPE
INSERTS FOR TURNING
To be replaced by new item
Japan stock
Euro stock
Light Cut
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
7° Positive Inserts
FinishingFinishing
C72
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
llll
llll
l
l
l
ll
lll
lll
lll
lll
mllmlmmmm
mlmmmmmm
mmmmmm
mmmmmm
l l l m l l l s l l l l l l
l l l m l l l s l l l l l
l l l m l l s l l l l
l l l m l l m s l l l l
lll
lll
lll
lll
ll
ll
ll
ll
ll
P
M
K
N
S
H
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
T
TCMT/-W
lllllll
-
nn
TCMT 110204 NFB
TCMT 110208 NFB
TCMT 090202 NFP
TCMT 090204 NFP
TCMT 090208 NFP
TCMT 110202 NFP
TCMT 110204 NFP
TCMT 110208 NFP
TCMT 16T304 NFP
TCMT 16T308 NFP
TCMT 110204 NLU
TCMT 110208 NLU
TCMT 110204 NLB
TCMT 110208 NLB
TCMT 110204 NSU
TCMT 110208 NSU
TCMT 16T304 NSU
TCMT 16T308 NSU
TCMT 110204 NSK
TCMT 110208 NSK
TCMT 16T304 NSK
TCMT 16T308 NSK
TCMT 16T312 NSK
TCMW 110204
TCMW 110208
TCMW 16T304
TCMW 16T308
NSU
NFP
NLU
NSK
aD37 aE19
NFB
0,40,2
0
1
2
NLB
TC_ _
0902.. 9,6 5,56 2,38 2,5
1102.. 11,0 6,35 2,38 2,8
16T3.. 16,5 9,525 3,97 4,3
l ød (IC) s d1
M-Class
Light Cut FinishingLight Cut
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
7° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
TRIANGLE TYPE
INSERTS FOR TURNING
To be replaced by new item
Japan stock
Euro stock
FinishingFinishingLight Cut
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
Light Cut
7° Positive Inserts
C73
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
T
P
M
K
N
S
H
P
M
K
N
S
H
aE20
TPGT
lllllll
-
nn
mmm
mmm
mmm
mmm
mmm
mmm
mmm
mmm
mmm
mmm
m
m
mm
mll
mll
m
m
m
m
m
mll
mll
mm
m
m
<0,2
<0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,4
0,2
0,4
0,8
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,4
0,8
TPGT 110302M NFC
TPGT 110304M NFC
TPGT 080202 LFW
TPGT 080204 LFW
TPGT 110202 LFW
TPGT 110204 LFW
TPGT 080202 RFW
TPGT 080204 RFW
TPGT 110202 RFW
TPGT 110204 RFW
TPGT 080202 LFX
TPGT 080204 LFX
TPGT 090204 LFX
TPGT 110302 LFX
TPGT 110304 LFX
TPGT 110308 LFX
TPGT 160304 LFX
TPGT 160308 LFX
TPGT 080202 RFX
TPGT 080204 RFX
TPGT 110302 RFX
TPGT 110304 RFX
TPGT 110308 RFX
TPGT 160304 RFX
TPGT 160308 RFX
L/RFX
NFC
L/RFW
TB_ _
0802.. 8,2 4,76 2,38 2,4
0902.. 9,6 5,56 2,38 2,8
1103.. 11,0 6,35 3,18 3,4
1603.. 16,5 9,525 3,18 4,4
l ød (IC) s d1
TRIANGLE TYPE
INSERTS FOR TURNING
G-Class
Dimensions (mm)
With Insert Hole
11° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
FinishingFinishingFinishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
11° Positive Inserts
C74
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
T
P
M
K
N
S
H
P
M
K
N
S
H
aE20
TPGT/W
lllllll
-
nn
m
m
mmm
mmm
m
m
m
mm
mm
m
m
m
mmmmm
mmmmm
mm
m
m
m
m
m
mmm
mmm
m
m
m
mm
mm
m
m
m
mmmm
mmmm
mm
m
m
m
mm
m
mmm
mmm
0,03
0,1
0,2
0,4
0,1
0,2
0,4
0,2
0,4
0,8
0,03
0,1
0,2
0,4
0,8
0,2
0,4
0,8
0,03
0,1
0,2
0,4
0,1
0,2
0,4
0,2
0,4
0,8
0,03
0,1
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,2
0,4
0,8
TPGT 0802003 LFY
TPGT 080201 LFY
TPGT 080202 LFY
TPGT 080204 LFY
TPGT 090201 LFY
TPGT 090202 LFY
TPGT 090204 LFY
TPGT 110202 LFY
TPGT 110204 LFY
TPGT 110208 LFY
TPGT 1103003 LFY
TPGT 110301 LFY
TPGT 110302 LFY
TPGT 110304 LFY
TGPT 110308 LFY
TPGT 160302 LFY
TPGT 160304 LFY
TPGT 160308 LFY
TPGT 0802003 RFY
TPGT 080201 RFY
TPGT 080202 RFY
TPGT 080204 RFY
TPGT 090201 RFY
TPGT 090202 RFY
TPGT 090204 RFY
TPGT 110202 RFY
TPGT 110204 RFY
TPGT 110208 RFY
TPGT 1103003 RFY
TPGT 110301 RFY
TPGT 110302 RFY
TPGT 110304 RFY
TPGT 110308 RFY
TPGT 160302 RFY
TPGT 160304 RFY
TPGT 160308 RFY
TPGW 080202
TPGW 110302
TPGW 110304
TPGW 110308
L/RFY
TP_ _
0802.. 8,2 4,76 2,38 2,4
0902.. 9,6 5,56 2,38 2,8
1102.. 11,0 6,35 2,38 2,8
1103.. 11,0 6,35 3,18 3,4
1603.. 16,5 9,525 3,18 4,4
l ød (IC) s d1
TRIANGLE TYPE
INSERTS FOR TURNING
Dimensions (mm)
With Insert Hole
11° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Pos.
Inserts
G-Class
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Finishing
Depth of cut (mm)
Feed rate (mm/rev)
To be replaced by new item
Japan stock
Euro stock
Light Cut
11° Positive Inserts
C75
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
T
P
M
K
N
S
H
P
M
K
N
S
H
aE20
TPG_
lllllll
-
nn
ml
lll
lll
lll
l
l
ml
lll
lll
lll
l
mmmml
mmlmmml
mmmmm
ml
mmmml
mmm
mmml
mlmmml
mmmm
mm
mmml
mml
l
l
mm
mm
l
l
mm
mm
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,4
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
TPGT 080202 LW
TPGT 080204 LW
TPGT 110302 LW
TPGT 110304 LW
TPGT 160402 LW
TPGT 160404 LW
TPGT 080202 RW
TPGT 080204 RW
TPGT 110302 RW
TPGT 110304 RW
TPGT 160404 RW
TPGT 110302 LSD
TPGT 110304 LSD
TPGT 110308 LSD
TPGT 160402 LSD
TPGT 160404 LSD
TPGT 160408 LSD
TPGT 110302 RSD
TPGT 110304 RSD
TPGT 110308 RSD
TPGT 160402 RSD
TPGT 160404 RSD
TPGT 160408 RSD
TPGX 110304 L-SDW
TPGX 110308 L-SDW
TPGX 160404 L-SDW
TPGX 160408 L-SDW
TPGX 110304 R-SDW
TPGX 110308 R-SDW
TPGX 160404 R-SDW
TPGX 160408 R-SDW
L/RSD
L/RSDW
L/RW
r
0,4
0,8
X Z
+0,12
( Ø : +0,24)
-0,02
+0,12
( Ø : +0,24)
-0,02
TP_ _
0802.. 8,2 4,76 2,38 2,4
1103.. 11,0 6,35 3,18 3,4
1604.. 16,5 9,525 4,76 4,4
l ød (IC) s d1
G-Class Handed Chipbreaker
Dimensions (mm)
(Note) The cutting point position of the SDW type does not
follow the ISO standard.
Wenn using on a boring holder with a 93° approach angle,
there is a need to revise the cutting point position (refer to
right table) relative to using standard inserts.
Wiper insert
SDW type
Normal
insert
Compensation (mm)
Depth of cut (mm)
Feed rate (mm/rev)
With Insert Hole
11° Relief
60° Triangle Type
(Diam. change)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Finishing-Light Cutting
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
Finishing-Light CuttingFinishing-Light Cutting
TRIANGLE TYPE
INSERTS FOR TURNING
Pos.
Inserts
11° Positive Inserts
C76
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P
M
K
N
S
H
P
M
K
N
S
H
T
TPMT
lllllll
-
nn
aE20
mmmm
mmmm
mmmm
mmmm
mmmm
mmmm
mmmm
mmmm
mmmm
mmmm
mmmmmm
mmmmmm
mmmmm
mmmmm
mmmmm
mmmmm
mmmmm
mmmmmm
mmmmmm
mmmmmm
mmmmmm
ll
ll
ll
ll
llmm
lllslmm
mmmmm
mmmmm
lmmm
l m l l s l m l m m
l m l l s l m l m m
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,4
0,4
0,8
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,2
0,4
0,2
0,4
0,8
TPMT 080202 NFB
TPMT 080204 NFB
TPMT 090202 NFB
TPMT 090204 NFB
TPMT 110302 NFB
TPMT 110304 NFB
TPMT 110308 NFB
TPMT 160304 NFB
TPMT 160404 NFB
TPMT 160408 NFB
TPMT 080202 NLB
TPMT 080204 NLB
TPMT 090202 NLB
TPMT 090204 NLB
TPMT 110302 NLB
TPMT 110304 NLB
TPMT 110308 NLB
TPMT 160304 NLB
TPMT 160308 NLB
TPMT 160404 NLB
TPMT 160408 NLB
TPMT 110304 NFK
TPMT 110308 NFK
TPMT 160404 NFK
TPMT 160408 NFK
TPMT 080202 NLU
TPMT 080204 NLU
TPMT 090202 NLU
TPMT 090204 NLU
TPMT 110302 NLU
TPMT 110304 NLU
TPMT 110308 NLU
NFK
NFB
NLB
NLU
TP_ _
0802.. 8,2 4,76 2,38 2,4
0902.. 9,6 5,56 2,38 2,8
1103.. 11,0 6,35 3,18 3,4
1603.. 16,5 9,525 3,18 4,4
1604.. 16,5 9,525 4,76 4,4
l ød (IC) s d1
TRIANGLE TYPE
INSERTS FOR TURNING
Dimensions (mm)
With Insert Hole
11° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
Pos.
Inserts
M-Class
Finishing Finishing FinishingLight Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
11° Positive Inserts
C77
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
aE20
l l l
l l l
l m l
l l l
mllmm
mllmm
mmmmllmmm
l l l m l l l s l l l l mmm l
l l l m l l l s l l l l mmm l
l l m m l m s l l l l m m m l
l l m m l m s l l l l m m m l
m m m l sm
m m l s m
m m m m
m m m m
P
M
K
N
S
H
0,4
0,8
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
TPMT 080202 NSU
TPMT 080204 NSU
TPMT 110302 NSU
TPMT 110304 NSU
TPMT 110308 NSU
TPMT 160404 NSU
TPMT 160408 NSU
TPMT 110304 NMU
TPMT 110308 NMU
TPMT 160404 NMU
TPMT 160408 NMU
TPMH 110304 NSF
TPMH 110308 NSF
TPMT 160404 NSF
TPMT 160408 NSF
T
TPMT
lllllll
-
nn
NSU
NSF
NMU
r
TPMT/-H
llllll
NSF
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
TP_ _
0802.. 8,2 4,76 2,38 2,4
1103.. 11,0 6,35 3,18 3,4
1604.. 16,5 9,525 4,76 4,4
l ød (IC) s d1
TRIANGLE TYPE
INSERTS FOR TURNING
M-Class
Dimensions (mm)
M-Class
Light Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
With Insert Hole
11° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
Carbide
Uncoated
Uncoated
ZX-Coated
ZX-Coated
Cermet
Cermet
Coated
Coated
Carbide
Carbide
Shape
Shape
Application
Application
ISO Cat. No.
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
Light -Medium Cut
Light -Medium Cut
Pos.
Inserts
11° Positive Inserts
C78
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
m
m
m
mmm
mml
mmm
mmm
mml
mml
m
m
m
mmm
mml
mmm
mml
mml
m
m
m
m
m
mm
mm
mm
mm
mm
mm
P
M
K
N
S
H
P
M
K
N
S
H
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,4
0,4
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
TPGR 090202 LW
TPGR 090204 LW
TPGR 090208 LW
TPGR 110302 LW
TPGR 110304 LW
TPGR 110308 LW
TPGR 160302 LW
TPGR 160304 LW
TPGR 160308 LW
TPGR 090202 RW
TPGR 090204 RW
TPGR 090208 RW
TPGR 110302 RW
TPGR 110304 RW
TPGR 160302 RW
TPGR 160304 RW
TPGR 160308 RW
TBGN 060104
TBGR 060104 LW
TPGN 090202
TPGN 090204
TPGN 090208
TPGN 110302
TPGN 110304
TPGN 110308
TPGN 160302
TPGN 160304
TPGN 160308
T
TPGR
lllllll
-
n
L-W
R-W
r
TBG_
lllllll
-
n
r
TPGN
llllll
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
TP/TB
_ _
0601.. 6,9 3,97 1,59 -
0902.. 9,6 5,56 2,38 -
1103.. 11,0 6,35 3,18 -
1603.. 16,5 9,525 3,18 -
l ød (IC) s d1
G-Class No Chipbreaker/ Handed Chipbreaker
TRIANGLE TYPE
INSERTS FOR TURNING
G-Class Handed Chipbreaker
Finishing-Light CutFinishing-Light Cut
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Without Insert Hole
5°/11° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
Carbide
Uncoated
Uncoated
ZX-Coated
ZX-Coated
Cermet
Cermet
Coated
Coated
Carbide
Carbide
Shape
Shape
Application
Application
ISO Cat. No.
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
G-Class No Chipbreaker
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Light Cut
Fin.-Light-C.
Light Cut
Pos.
Inserts
11° Positive Inserts
C79
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
TPMR
lllllll
-
nn
m
l
l
l
l
l
m
lll
l l l
lll
lll
ll
m
m
m
m
mm
mm
m
0,4
0,2
0,4
0,8
0,2
0,4
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
0,8
0,8
0,8
TPMR 090204 NFK
TPMR 110302 NFK
TPMR 110304 NFK
TPMR 110308 NFK
TPMR 160304 NFK
TPMR 160308 NFK
TPMR 160312 NFK
TPMR 110304 NSF
TPMR 110308 NSF
TPMR 160304 NSF
TPMR 160308 NSF
TPMR 160312 NSF
TPMR 110304 NUJ
TPMR 110308 NUJ
TPMR 160304 NUJ
TPMR 160308 NUJ
TPMN 160308
TPMN 220408
TEGN 160308
NSF
NFK
NUJ
P
M
K
N
S
H
P
M
K
N
S
H
T
r
TPMN
llllll
r
TEGN
llllll
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P PK K SMPMPM
K
S
M
SNH
TP_ _
0902.. 9,6 5,56 2,38 -
1103.. 11,0 6,35 3,18 -
1603.. 16,5 9,525 3,18 -
2204.. 22,0 12,7 4,76 -
l ød (IC) s d1
Light-Medium Cut Finishing
M-Class
Light-Medium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Dimensions (mm)
Without Insert Hole
11°/20° Relief
60° Triangle Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
To be replaced by new item
Japan stock
Euro stock
TRIANGLE TYPE
INSERTS FOR TURNING
M-Class No Chipbreaker
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
E-Class No Chipbreaker
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
Medium Cut
Light-Medium Cut
Pos.
Inserts
11° / 20° Positive Inserts
C80
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
mmmm
mmmm
mmmm
llll
llll
lll
lll
llll
llll
mmm
mmlllmmmm
m l m l
l l m m l l m m m m
lllmlmmmm
mmmmmm
mmmmmm
mmmmmm
mmlll
mmlll
mmlll
lllsll
l l l l s l l
l l l l l s l l l l
l l l l l s l l l l
l l l m l l l s l l l l l l l l mm
l l l m l l l s l l l l l l l l mm
m
lll
l l l
lllll
lll
lllll
lll
ll
ll
ll
P
M
K
N
S
H
0,2
0,4
0,8
0,4
0,8
0,2
0,4
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,6
0,8
1,2
0,8
0,4
0,8
VBMT 110302 NFB
VBMT 110304 NFB
VBMT 110308 NFB
VBMT 160404 NFB
VBMT 160408 NFB
VBMT 110202 NFP
VBMT 110204 NFP
VBMT 160404 NFP
VBMT 160408 NFP
VBMT 110302 NLU
VBMT 110304 NLU
VBMT 110308 NLU
VBMT 160404 NLU
VBMT 160408 NLU
VBMT 110302 NLB
VBMT 110304 NLB
VBMT 110308 NLB
VBMT 160404 NLB
VBMT 160408 NLB
VBMT 160412 NLB
VBMT 110204 NSU
VBMT 110208 NSU
VBMT 110304 NSU
VBMT 110308 NSU
VBMT 160404 NSU
VBMT 160408 NSU
VBMT 160412 NSU
VBMT 110204 NSK
VBMT 110208 NSK
VBMT 160404 NSK
VBMT 160406 NSK
VBMT 160408 NSK
VBMT 160412 NSK
VBMT 160408 NMU
VBMW 160404
VBMW 160408
aD38 aE21~22
VBMT/-W
lllllll
-
nn
NSU
NFP
NLU
NSK
NMU
V
NFB
NLB
VB_ _
1102.. 11,0 6,35 2,38 2,38
1103.. 11,1 6,35 3,18 2,8
1604.. 16,6 9,525 4,76 4,4
l ød (IC) s d1
Dimensions (mm)
M-Class
Light Cut FinishingLight Cut
Light Cut
Light - Medium Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
5° Relief
35° Diamond Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
FinishingFinishingLight Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
5° Positive Inserts
C81
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
V
P
M
K
N
S
H
aD38 aE21~22
VBGT
lllllll
-
nn
mmmm
mmmm
mmmm
mm
mm
mmmm
mmmm
mmmm
mm
mm
m
m
m
m
m
m
m
m
m
m
mmmm
mmmm
m
mmmm
mmmm
m
m
m
m
m
m
m
m
m
0,1
0,2
0,4
0,2
0,4
0,1
0,2
0,4
0,2
0,4
0,03
0,1
0,2
0,4
0,8
0,03
0,1
0,2
0,4
0,8
0,1
0,2
0,4
0,1
0,2
0,4
<0,1
<0,2
<0,4
<0,8
<0,1
<0,2
<0,4
<0,8
VBGT 110301 LFX
VBGT 110302 LFX
VBGT 110304 LFX
VBGT 160402 LFX
VBGT 160404 LFX
VBGT 110301 RFX
VBGT 110302 RFX
VBGT 110304 RFX
VBGT 160402 RFX
VBGT 160404 RFX
VBGT 1103003 LFYS
VBGT 110301 LFYS
VBGT 110302 LFYS
VBGT 110304 LFYS
VBGT 110308 LFYS
VBGT 1103003 RFYS
VBGT 110301 RFYS
VBGT 110302 RFYS
VBGT 110304 RFYS
VBGT 110308 RFYS
VBGT 110301 LFY
VBGT 110302 LFY
VBGT 110304 LFY
VBGT 110301 RFY
VBGT 110302 RFY
VBGT 110304 RFY
VBGT 110301M NSI
VBGT 110302M NSI
VBGT 110304M NSI
VBGT 110308M NSI
VBGT 160401M NSI
VBGT 160402M NSI
VBGT 160404M NSI
VBGT 160408M NSI
L/RFX
L/RFY
L/RFYS
NSI
VB_ _
1103.. 11,1 6,35 3,18 2,8
1604.. 16,6 9,525 4,76 4,4
l ød (IC) s d1
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
5° Relief
35° Diamond Type
G-Class
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
To be replaced by new item
Japan stock
Euro stock
FinishingFinishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Dimensions (mm)
5° Positive Inserts
FinishingLight Cut
New
C82
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
m
llmm
llmm
lmm
mllml
mllml
l
mllml
mllml
m
m
m
m
m
m
m
l
l
l
l
slllllmmm
slllllmmm
slllllmmm
slllllmmm
slllllmmm
slllllmmm
slllllmmm
m
P
M
K
N
S
H
P
M
K
N
S
H
<0,4
<0,1
<0,2
<0,4
0,1
0,2
0,4
0,1
0,2
0,4
0,1
0,2
0,4
0,1
0,2
0,4
0,2
0,4
0,8
1,2
<0,1
<0,2
<0,4
<0,8
<0,1
<0,2
<0,4
<0,8
VCGT 080204M NFC
VCGT 110301M NFC
VCGT 110302M NFC
VCGT 110304M NFC
VCGT 110301 LFX
VCGT 110302 LFX
VCGT 110304 LFX
VCGT 110301 RFX
VCGT 110302 RFX
VCGT 110304 RFX
VCGT 110301 LFY
VCGT 110302 LFY
VCGT 110304 LFY
VCGT 110301 RFY
VCGT 110302 RFY
VCGT 110304 RFY
VCGT 110302 NAG
VCGT 110304 NAG
VCGT 160408 NAG
VCGT 160412 NAG
VCGT 110301M NSI
VCGT 110302M NSI
VCGT 110304M NSI
VCGT 110308M NSI
VCGT 160401M NSI
VCGT 160402M NSI
VCGT 160404M NSI
VCGT 160408M NSI
aD39
VCGT
lllllll
-
nn
L/RFX
NAG
NFC
V
NSI
L/RFY
VC_ _
0802.. 8,3 4,76 2,38 2,3
1103.. 11,1 6,35 3,18 2,8
1604.. 16,6 9,525 4,76 4,4
l ød (IC) s d1
G-Class
Finishing
Dimensions (mm)
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm) Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
7° Relief
35° Diamond Type
”S…- SV…C” - Type
(aStock in Japan)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Light CutLight Cut
Depth of cut (mm)
Feed rate (mm/rev)
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
Finishing
Pos.
Inserts
Depth of cut (mm)
Feed rate (mm/rev)
7° Positive Inserts
Finishing
C83
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P
M
K
N
S
H
P
M
K
N
S
H
mmmm
mmmm
mmmm
mmmm
mmmmmmm
mmmmmm
mmmmmm
mmmmmm
mmmmmm
mmmmmm
mml
llm
mllm
mllm
l l l m l l s l l l l l l
l l l m l l s l l l l l l
llll
llll
0,2
0,4
0,4
0,8
0,4
0,8
0,2
0,4
0,4
0,8
0,4
0,2
0,4
0,8
0,4
0,8
0,4
0,8
VCMT 080202 NFB
VCMT 080204 NFB
VCMT 160404 NFB
VCMT 160408 NFB
VCMT 160404 NLU
VCMT 160408 NLU
VCMT 080202 NLB
VCMT 080204 NLB
VCMT 160404 NLB
VCMT 160408 NLB
VCMT 080204 NSU
VCMT 110302 NSU
VCMT 110304 NSU
VCMT 110308 NSU
VCMT 160404 NSU
VCMT 160408 NSU
VCMT 160404 NSK
VCMT 160408 NSK
aD39
VCMT
lllllll
-
nn
NSU
NSK
V
NLU
NFB
NLB
VC_ _
0802.. 8,3 4,76 2,38 2,3
1103.. 11,1 6,35 3,18 2,8
1604.. 16,6 9,525 4,76 4,4
l ød (IC) s d1
Dimensions (mm)
FinishingFinishing
M-Class
Depth of cut (mm)Depth of cut (mm)
Feed rate (mm/rev)
Feed rate (mm/rev)
DIAMOND TYPE
INSERTS FOR TURNING
With Insert Hole
7° Relief
35° Diamond Type
”S…- SV…C” - Type
(aStock in Japan)
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
Light CutLight Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
Light Cut
Depth of cut (mm)
Feed rate (mm/rev)
7° Positive Inserts
C84
=
l
=
s
=
l
=
s
=
r
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
mm
mm
mm
mm
mm
mm
mm
mm
ll
ll
m
m
ll
ll
m
m
m
m
mmm
mmm
mm
mm
mm
m
mmm
mmm
mm
mm
mm
llml
llml
llml
llml
P
M
K
N
S
H
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,03
0,1
0,2
0,4
0,1
0,2
0,4
0,1
0,2
0,4
0,1
0,2
0,4
0,2
0,4
0,2
0,4
aE23
WBGT
lllllll
-
nn
WBGT 060102 LFW
WBGT 060104 LFW
WBGT 080202 LFW
WBGT 080204 LFW
WBGT 060102 RFW
WBGT 060104 RFW
WBGT 080202 RFW
WBGT 080204 RFW
WBGT 060102 LFX
WBGT 060104 LFX
WBGT 080202 LFX
WBGT 080204 LFX
WBGT 060102 RFX
WBGT 060104 RFX
WBGT 080202 RFX
WBGT 080204 RFX
WBGT 0601003 LFY
WBGT 060101 LFY
WBGT 060102 LFY
WBGT 060104 LFY
WBGT 080201 LFY
WBGT 080202 LFY
WBGT 080204 LFY
WBGT 060101 RFY
WBGT 060102 RFY
WBGT 060104 RFY
WBGT 080201 RFY
WBGT 080202 RFY
WBGT 080204 RFY
WBGT 060102 LW
WBGT 060104 LW
WBGT 060102 RW
WBGT 060104 RW
L/RFX
L/RW
W
r
80°
s
5°
d1
Ød
(IC)
L/RFW
L/RFY
WB_ _
0601.. 3,2 3,97 1,59 2,2
0802.. 4,6 4,76 2,38 2,4
l ød (IC) s d1
G-Class Handed Chipbreaker
Dimensions (mm)
Finishing Finishing
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
TRIGON TYPE
INSERTS FOR TURNING
With Insert Hole
5° Relief
80° Trigon Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
FinishingFinishing ~ Light Cut
Depth of cut (mm)
Feed rate (mm/rev)
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
5° Positive Inserts
C85
r
=
l
=
s
=
l
=
s
=
P PK NK SMPMPM
K
S
M
S
H
AC805P
AC810P
AC820P
AC8025P
AC830P
AC6020M
AC6030M
AC6040M
AC610M
AC630M
AC405K
AC415K
AC420K
AC503U
AC510U
AC520U
AC1030U
AC530U
T1500Z
T3000Z
T1000A
T1500A
G10E
EH510
EH520
H1
P
M
K
N
S
H
aE23
WPMT
llllll
NLB
W
r
80°
s
5°
d1
Ød
(IC)
mmmmm
mmmmm
0,4
0,8
WPMT 110204 NLB
WPMT 160308 NLB
NLB
WP_ _
1102.. 4,3 6,35 2,38 2,8
1603.. 6,5 9,525 3,18 4,4
l ød (IC) s d1
M-Class
Dimensions (mm)
With Insert Hole
11° Relief
80° Trigon Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metals
Super Alloy
Hardened Steel
Carbide
UncoatedZX-Coated
Cermet
Coated
Carbide
Shape
Application
ISO Cat. No.
To be replaced by new item
Japan stock
Euro stock
TRIGON TYPE
INSERTS FOR TURNING
Light Cut
Depth of cut (mm)
Feed rate (mm/rev)
Pos.
Inserts
11° Positive Inserts
C86
D1
D1 ~ D46
D
D2 - 7
D8
D9
D10 - 11
D12
D13
D14
D15
D16
D17
D18
D19
D20-21
D22-23
D24
D25-26
D27
D28-29
D30
D31
D32-33
D34
D35
D36
D37
D38-39
D40
D41
D41
D41
D42
D42
D43
D43
D43
D44
D44-45
External
Holders
External Holders
Selection
ISO
T-REX Tool Holders
For High Performance Turning
For General Turning
For Solid CBN Inserts
Selection
Special for Back Facing
Small Product Turning
For High Performance Turning
For General Turning
Turning Holder Series
.......................................................
Turning Holder Identication Table
......................................
Calculation of The Cutting Edge Position
.............................
SumiTurn T-REX Tool Holders
..........................................
D Type Double Clamp Holders
DC Type Holders
................................................................
DD Type Holders
................................................................
DS Type Holders
.................................................................
DT Type Holders
.................................................................
DV Type Holders
.................................................................
DW Type Holders
................................................................
P Type Lever Lock and
M Type Top & Hole Clamp Holders
PC Type Holders
..................................................................
PD Type Holders
.................................................................
PS Type Holders
.................................................................
PT / MT Type Holders
.........................................................
PW / MW Type Holders
.......................................................
C Type Clamp On Holders
.................................................
X Type Dimple Lock Holders
.............................................
Mini Holders Series
............................................................
SBT Type Mini Holders ...........................................................
PC / SC Type Mini Holders
..................................................
PD / SD Type Mini Holders .....................................................
PR Type Holders ....................................................................
SR Type Holders ....................................................................
SS Type Mini Holders .............................................................
ST Type Mini Holders .............................................................
SV Type Copying Holders ......................................................
Polygon-Shank Holders
...................................................
D Type Double Clamp Holders
PSC**DC Type Holders
.......................................................
PSC**DD Type Holders
.......................................................
PSC**DS Type Holders
.......................................................
PSC**DT Type Holders
.......................................................
PSC**DW Type Holders
......................................................
S Type Srew Clamp
PSC**SC Type Holders
.......................................................
PSC**SD Type Holders
.......................................................
PSC**SS Type Holders
.......................................................
PSC**ST Type Holders
.......................................................
PSC**SV Type Holders
.......................................................
Content A ~ P
D2
,
a
D18~D22
a
D31, D32
a
D12~D17
a
D25~D26
a
D38~D39
a
D31~D37
a
D23~D24
a
D10~D11
a
D13, D16
a
F16, F18, F20
a
F34~F36
a
F16, F22
a
F37~F42
a
F28, F30
a
M42
a
F46
a
M44
1~3 mm
{1~4 mm
24~8
{0,8~3 mm
24~10
a
D41~D42
a
D43~D45
a
D41
a
D43~D45
D31~D33
D35~D37
PSC
PSC
PSC PSC PSC
PSC PSC
PSC PSC
a
F32, F33
a
F32, F33
PSC
a
F32, F33
a
F34
a
M43
T-REX
D
Type
Double Lock
Type
For Neg. Inserts For Pos. Inserts Special Type
for Hardened Steel
General Turning
Application
P
Type
Lever Lock
Type
P
Type
Lever Lock
Type
D
Type
Double Lock
Type
M
Type
Double Lock
Type
S
Type
Screw On
Type
C
Type
Top Clamp
Type
S
Type
Screw On
Type
Copying
Parting-Off
Grooving
GNDS, GNDM, GNDMS Type
General Grooving
SCT and GWC Type
Sumi Grip and
Sumi Grip Jr.
GNDL, GNDLS Type
Deep Grooving
GNDF, GNDFS Type
Axial Grooving
GWB Type
Hard Grooving
Threading
THE TypeLTE
and STE Type
BNGG-TT Type
Hard Threading
a
Stock in Jp.
Threads / inch
Pitch
Threads / inch
Pitch Pitch
External
Holders
External Tool Holder Series
According to Applications
Available in Polygon-Shank-Design
F40 F4 F10
D3
SDJC-X, SDAC-X
SDLC-X, SCAC-X
SVJC-X
PDJC, SDJC, SDAC
PCLC, SCAC
STAC, SVLC
0,5 ~
2,0mm
0°
20°
3,5~
8,0
mm
2,5~5,2mm
0
,05~
0,15mm
0,75~2,5mm
0,25 ~
3,0mm
1,25~3,00mm
20~32mm
93° 93°
PDJC SDJC
95°
117,5°
7°
11°
SVL SVP
External Turning
(
a
Stock in Japan
)
Offset - 0 mm
Type
Holders
Offset - 0,5 mm
Type
Holders
Tooling
Work
Guide Bush
Work
Guide bush
Holder
Reference
Position
Holder
Reference
Position
Holder Selection for Autolathe
Program correction is
not necessary.
The position of cutting
edge can be put in near
guide bush through a
program correction.
Features
Holder
Types
External
Holders
External Tool Holder Series
Small Product Machining Tool Selection
Cut - Off Back Turning Copying
General Turning
Grooving
Grooving & Cut-Off
SCT Type SBT Type SV Type P / S Type GWC Type GND Type
Max. dia.
Ø5 ~ 16mm
Pos.
Pos.
Back
clamp Screw-
look
Cutting Edge
Style Usage / Type
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
DDHN
a
D13
D4
SCLC
a
D31
PCLC
(T)
a
D31
PDJC
(T)
a
D32
PCLN
a
D18
PCBN
a
D18
PDJN
a
D19
CCLN
a
D25
DCLN
a
D12
XCLN
a
D27
DDJN
a
D13
DDNN
a
D13
DSDN
a
D14
DSBN
a
D14
SCAC
a
D31
SDNC
a
D33
SDJC
a
D32
SDHC
a
D32
SDAC
a
D33
PSBN
a
D20
PSKN
a
D21
CSBN
a
D25
XSBN
a
D27
CSKN
a
D25
PSDN
a
D20
PSSN
a
D21
SSBC
a
D36
DTR
a
D11
T-REX
55°
Screw Lock System
S Type
Mini Holder
80° Diamond Type
General Turning &
Facing
General Turning & Copying General Turning
55° Diamond Type
System
Insert Type
Application
Lever Lock System
P Type
(T Side Lever Lock Type)
Top-On Clamp
System
C & M Type
Double Lock (D)
Dimple Lock (X)
D & X Type
TOOLING SELECTION
90° Square Type
D Type ”Double Clamp” Holders
for high performance machining
External Tool Holder Series
External
Holders
Lever Lock System Double Lock (D)
– – – – – – – –
– – – – – – – –
– – – – – – – –
– – – – – – – –
– – – – – – – –
– – – – – – – –
– – – – – – – –
D5
DTJN
a
D15
DTGN
a
D15
DTFN
a
D15
PTGN
a
D22
PTTN
a
D22
PTFN
a
D22
MTJN
a
D23
MTXN
a
D23
STAC
a
D37
STGC
a
D37
PWLN
a
D24
MWLN
a
D24
DWLN
a
D17
CRDN
a
D26
CRSN
a
D26
SVJB
a
D38
SVLC
a
D39
SVPB
a
D38
SVPC
a
D39
PRGC
a
D34
PRDC
a
D34
SRSC
a
D35
SRDC
a
D35
DVJN
a
D16
DVQN
a
D16
DVVN
a
D16
SVVB
a
D38
SBT
a
D30
Top-On Clamp
System
C & M Type
Double Lock (D)
Dimple Lock (X)
D & X Type
TOOLING SELECTION
Screw Lock System
S Type
Mini Holder
80° Trigon
Type
General
Turning
CopyingGeneral Turning Special
Turning
35° Diamond Type60° Triangle Type
Round and Special
Purpose Inserts
System
Insert Type
Application
Lever Lock System
P Type
External Tool Holder Series
External
Holders
Top-On Clamp System Screw Lock System
D6
T-REX
55°
DCLN
DCLN
a
D41
DDHN
DDHN
a
D41
DDJN
DDJN
a
D41
DSBN
DSBN
a
D41
SCLC
SCLC
a
D43
SDHC
SDHC
a
D43
SDJC
SDJC
a
D43
SSBC
SSBC
a
D43
P S C 4 0 S C L C R 2 7 0 5 0 0 9- -
PSC
SRSCR
80° Diamond Type
General Turning &
Facing
General Turning & Copying General Turning
55° Diamond Type
System
Insert Type
Application
TOOLING SELECTION
90° Square Type
External Tool Holder Series
Screw Lock System
S Type
Mini Holder
Double Lock (D)
D Type
Polygon - Shank Holder - Produced According to ISO 26623-1
Negative Insert Type
Clamping
System
D: Double Clamp
S: Screw Clamp
Holder
Style
Size (ØD) Size (f) Holder
Length (L1)
Insert Cutting
Edge Length
Polygon
Shank
Insert
Shape
Feed Direction
R: Right Hand
L: Left Hand
N: Neutral
Seat Clearance
Angle
N = 0°
C = 7°
P = 11°
Classication System for Polygon - Shank Holder
External
Holders
D7
DTJN
DTJN
a
D42
DWLN
DWLN
a
D42
STJC
STJC
a
D44
SVHB
SVJB
a
D44
SVHB
a
D44
SVHC
SVJC
a
D45
SVHC
a
D45
SVVB
SVVB
a
D44
SVVC
SVVC
a
D45
P S C 5 0 S T J C R 3 5 0 6 0 1 6- -
PSC
TOOLING SELECTION
80° Trigon
Type
General
Turning
CopyingGeneral Turning Special
Turning
35° Diamond Type60° Triangle Type
Round and Special
Purpose Inserts
System
Insert Type
Application
External Tool Holder Series
Screw Lock System
S Type
Mini Holder
Double Lock (D)
D Type
Positive Insert Type
Clamping
System
D: Double Clamp
S: Screw Clamp
Holder
Style
Size (ØD) Size (f) Holder
Length (L1)
Insert Cutting
Edge Length
Polygon
Shank
Insert
Shape
Feed Direction
R: Right Hand
L: Left Hand
N: Neutral
Seat Clearance
Angle
N = 0°
C = 7°
P = 11°
Classication System for Polygon - Shank Holder
External
Holders
D8
06
08
09
11
16
22
27
33
6,9
8,2
9,6
11,0
16,5
22,0
27,5
33,0
C
D
E
A M
C P
E S
H V
L
B O
D R
F T
K W
A3°
C7°
E20°
G30°
P11°
B5°
D15°
F25°
N0°
O
R N L
AL
D R
FT
J W
BN
ES
G U
KY
12 12 12 12
20 20 20 20
32 32 32 32
40 40 40 40
50 50 50 50
00
16 16 16 16
25 25 25 25
F 80
K 125
N 160
P 170
S 250
T 300
H 100
M 150
Q 180
10 10
12 12
20 20
16 16
25 25
32 32
85°
82¡
80¡
55¡
75¡
50¡
55¡
86¡
35¡
80¡
90¡
45¡
90¡
93¡
75¡
60¡
90¡
75¡
95¡
95¡
75¡
60¡
60¡
63¡
45¡
93¡
85¡
U 350
D T F N R 25 25 M 16 E
DTFNR2525M16
M
P
S
Chart 1
Chart 3 Chart 6 Chart 7 Chart 8 Chart 9
For Round
Inserts:
Eg. for Triangle
Inserts:
Chart 2 Chart 4
Chart 5
Symbol
Clamp Types
Example of Structure
Top Clamp
Double Clamp
Pin Lock Type
(Insert is
supported by
1 face)
Insert Shape
Symbol
Insert Shape
Symbol
Parallelogram
85°
Diamond
80°
Diamond
75°
Hexagonal
Rectangular
Insert Shape
Rhombic
86°
Pentagonal
Square
Diamond
35°
Octagonal
Parallelogram
82°
Diamond
55° Round
Diamond
50° Triangular
Parallelogram
55°
Trigon
Seat Clearance Angle
Symbol
Relief Angle
Special
Angle
Feed Direction
Symbol
Right Hand Feed Neutral Feed Left Hand Feed
Holder Style
Shape
Symbol
Shape
Symbol
Offset
Nil
Nil
Nil
Nil
With
Offset
With
Offset
With
Offset
With
Offset
Offset
With
Offset
Nil
With
Offset
With
Offset
With
Offset
With
Offset
With
Offset
With
Offset
Shank Height Shank Width
Symbol
Height (mm)
Symbol
Width (mm)
Round shank,
Shank
Diamater is
Shown for
Round Shank,
2 digits are used for each
dimension in mm.
Shank Length
Symbol
Length (mm)
For some
Products, a
Hypen is used
Instead of an
alphabet.
Cutting Edge
Symbol
Length (mm)
Chart 2
Insert
Shape
Chart 3
Holder
Style
Chart 4
Seat Clearance
Angle
Chart 5
Feed
Direction
Chart 6
Shank
Height
Chart 7
Shank
Width
Chart 8
Shank
Length
Chart 9
Insert
Size
Inserts
D1506
For D-Type
Euro-
Symbol
Clamp Types
Example of Structure
Top & Hole
Clamp Type
Lever Lock
Type (Insert is
Supported by
1 face)
Screw
Clamp Type
Chart 1
Clamping
System
Catalogue Classication System For SEC-Tool Holders
ISO Holders Identication
Clamping System
Clamping:
Shape:
Shank:
Double clamp system
Triangular insert with 91° approach angle
H = 25mm, W = 25mm, L = 150mm
Symbol Symbol
External
Holders
A
B=( 2–1) x (– –R)
2
D9
R R
A
0,4
K
0,4
B
0,4
L
0,4
D
0,4
N
0,4
E
0,4
S
0,4
F
0,4
T
0,4
G
0,4
U
0,4
J
0,4
Y
0,4
–
Y
–
0,033
0,024
0,164
0,229
0,291
0,291
X
0,291
0,344
0,089
0,164
0,396
–
Y
0,058
0,089
0,040
0,033
0,263
0,164
0,229
X
0,253
0,024
0,040
0,002
0,463
0,164
0,396
2,4
1,6
1,2
0,8
1,743
1,162
0,872
0,581
–
–
–
–
2,4
1,6
1,2
0,8
0,535
0,357
0,268
0,178
0,143
0,096
0,072
0,048
2,4
1,6
1,2
0,8
0,986
0,658
0,493
0,329
0,986
0,658
0,493
0,329
2,4
1,6
1,2
0,8
2,381
1,587
1,190
0,793
1,374
0,916
0,687
0,458
2,4
1,6
1,2
0,8
–
–
–
–
1,743
1,162
0,872
0,581
2,4
1,6
1,2
0,8
1,743
1,162
0,872
0,581
–
–
–
–
2,4
1,6
1,2
0,8
2,062
1,375
1,031
0,687
0,236
0,157
0,118
0,079
2,4
1,6
1,2
0,8
0,143
0,096
0,072
0,048
0,535
0,357
0,268
0,178
2,4
1,6
1,2
0,8
0,238
0,159
0,119
0,079
0,238
0,159
0,119
0,079
2,4 1,4142,776
1,6
1,2
0,8
1,850
1,388
0,925
0,943
0,707
0,471
2,4
1,6
1,2
0,8
0,986
0,658
0,493
0,329
0,986
0,658
0,493
0,329
2,4
1,6
1,2
0,8
2,381
1,587
1,190
0,793
1,374
0,916
0,687
0,458
2,4
1,6
1,2
0,8
1,519
1,013
0,759
0,506
0,350
0,233
0,175
0,116
2,4
1,6
1,2
0,8
0,017
0,011
0,008
0,005
0,198
0,132
0,099
0,066
R
3
B = –A – R
2
1 A
B={––––––– –1} x ( – –R)
Sin(q/2) 2
– 5/32 3,9688
– 6/32 4,7625
– 7/32 5,5562
2/8 8/32 6,3500
– (0) 7,9375
3/8 – 9,5250
4/8 – 12,7000
5/8 – 15,8750
6/8 – 19,0500
8/8 – 25,4000
02 (0) 0,203
04 1/64 0,397
08 2/64 0,794
12 3/64 1,191
16 4/64 1,588
24 6/64 2,389
s
s
XL
R
90°
s
X
Y
L
R
75°
s
X
Y
R
L
45°
s
X
Y
R
60° L
X
Y
L
R
85°
s
R
Y
L
90°
s
X
R
L
90°
s
X
Y
L
R
55°
93°
s
X
Y
R
L
75°
s
X
Y
R
95°
95°
L
s
X
Y
R
63° L
s
R
R
L
Y
X
45°
s
R
X
X
Y
60° L
s
R
L
95°
X
Y
R
B
ØA
R
B
ØA
R
B
ØA
Dimensions(mm) Dimensions(mm)
Symbol
Corner Shapes
Symbol
Corner ShapesShapes
Holders Holders
Shapes
Insert Shape Calculation
Triangle
Square
Rhombic
I.C. size (inch) „øA“ dimensions (mm)
Nose symbol Size (inch)
„R“ dimension (mm)
(Unit in mm) Figures of „A“ and „R“ to calculate Figure „B“
(This table shows X and Y dimensions based on 0
°
approach angle cutting edge inclination)
Cutting Edge Dimensions by Corner Radius
Calculation of the Nose Radius Dimensions
Position of Cutting Point
External
Holders
D10
33%
0
0
1,0
2,0
2,5
0,2 0,4 0,6
GU
LU, SU
(*)
(*)
10067
T-REX
10050
T-REX 50%
l
=
=
55° included angle
Depth of Cut Approach Angle Insert Clamping
Recommendations
Max. ap = 2,5 mm Angle of major cutting edge C-Type: 95,5°
Q-Type: 107,5°
Torque
between 3,5 ~ 4,5Nm
20Cr4 Shaft
Application
Examples
33% cost saving
Competitors
DNMG
Total cost
Insert: TRM551708-GU, AC2000
Cutting data: vc= 150m/min, f = 0,25mm/rev, doc < 2,0mm, Wet
25CrMo4 Gear
1,3 times long tool life
Competitors
DNMG
Total cost
Insert: TRM551708-LU, AC900G
Cutting data: vc= 220m/min, f = 0,2~0,3mm/rev, doc < 1,0mm, Wet
DTR55Q
typ holder:
105°
DTR55Q
typ: 15°
DTR55C
typ holder:
93°
DTR55C
typ: 23°
The double clamp tool holder and powerful teeth of T-REX lock
the insert to eliminate movement, dramatically improving tool life,
machining accuracy, and cutting edge
security.
Biting Performance from T-REX Teeth
Double action clamp
T-REX teeth
Feed rate (mm/rev)
Depth of cut (mm)
External Holders
for neg. Inserts
Advantages
With 6 cutting edges and a 55 degree included angle - T-Rex is
the intelligent alternative to prole turning with a traditional 4 edge
DNMG insert.
T-REX Inserts for Maximum Economy
Application Range
T-REX clamping for maximum rigidity 50% more
cutting edges than a DNMG Insert
T-REX Tool Holders
RIGIDITY - ECONOMY - PRECISION
SumiTurn
Japanstock
Eurostock Recommended Tightening Torque (N·m)
TRM 551704-FL 0,4
m m
551708-FL 0,8
m
TRM 551704-LU 0,4
lmlm
551708-LU 0,8
lmlm
551712-LU 1,2
lmlm
TRM 551704-SU 0,4
m m lm
551708-SU 0,8
m m lm
551712-SU 1,2
m m lm
TRM 551704-GU 0,4
lmlll
551708-GU 0,8
lmlll
551712-GU 1,2
lml l m
D11
TRX10
(*)
TRX10
(*)
l l
150 300
l l
100 250 l l
80 200
l l
50 150
l l
150 350 l l
120 300
l l
220 400
DTR55C
l l
l l
DTR 55C-R/L 2020–K17
DTR 55C-R/L 2525–M17
20 20 20 125 35 25
25 25 25 150 35 32
TRCP3
R L fl2
l1
bh1
h
S-SP4-20
BX0520
TRW5505
BFTX0307N
TSW040
DTR55Q
l l
l l
DTR 55Q-R/L 2020–K17
DTR 55Q-R/L 2525–M17
20 20 20 125 35 28,5
25 25 25 150 35 32
TRCP3
R L fl2
l1
bh1
h
S-SP4-20
BX0520
TRW5505
BFTX0307N
TSW040
AC810P AC820P AC830P AC630M T3000Z
l l
l l
100 160
l l
100 250
l l
100 400
P
M
-
l l
120 300
l l
80 230
2,0
3,5-4,5
3,5-4,5
2,0
l l
150 350
AC8025P
l l
100 250
AC8025P
AC810P
AC820P
AC830P
AC630M
T3000Z
LU
SU
GU
FL
r
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
Holders
External Holders
for neg. Inserts
Stock
Ordering No.
Dimensions (mm)
Clamp
Above gures show right hand tools.
Spare Parts
Spring Screw Shim Screw Wrench Wrench
Finishing
Ordering No.
Light Cut
Coated Carbide
Coated
Cermet
Grade
Coated Carbide
Coated Cermet
Work
materials
Low carbon steel
Alloy steel
Finishing
Stainless steel
Medium cutting
Interrupted cutting
Application
range
Recommended Cutting Conditions
Cutting speed (m/min)
Application Steel
Stainless steel
Inserts
Wrench
SumiTurn
T-REX Tool Holders
External Turning & Copying
Proling
Proling
Stock
Ordering No.
Dimensions (mm)
Clamp
Above gures show right hand tools.
Holders
Spare Parts
Spring Screw Shim Screw Wrench
Preferred choice Suitable
Fine
Finishing
ShapeApplic.
New
-
D12
DCLN
CNMG 120408 N–GU
CNMG 160608 N-GU
CNMM 190612 N-HG
CNMM 250924 N-HU
N-GU
u
v
w
R L h h1bl1l2f
DCLN R/L 2020 K12
l l 20 20 20 125 32 25
SCP-2
CNS1204
BFTX0409N
TRX15
(*)
LH040
LH025
DCLN R/L 2525 M12
l l 25 25 25 150 32 32
DCLN R/L 2525 M16
l l 25 25 25 150 32 32
SCP-3
CNS1606
BFTX0509N
TRX20
(*)
LH040
LH025
DCLN R/L 3232 P16
l l 32 32 32 170 32 40
DCLN R/L 3232 P19
l l 32 32 32 170 42 40
SCP-5
CNS1906
BFTX0511N
TRX20
(*)
LH040
LH025
DCLN R/L 4040 S19
l l 40 40 40 250 42 50
DCLN R/L 4040 S25
l l 40 40 40 250 53 50
SCP-6
CNS2509
BFTX0615N
TRD25
(*)
LH060
u
v
w
12345678
91
0
12345678
91
0
0,02
-0,02
0
0,02
-0,02
0
q
=
l
=
3,4
5,0
5,0
5,0
5,0
5,0
6,0 7,5
General Turning and Facing
(*)
Note: Wrench (TRX / TRD) for shim clamp screw is not included.
Shim
Screw
Wrench
Stock
Wrench
Ordering No.
Dimensions (mm)
Clamp
bolt
Insert
Clamp Spring Shim
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
External Tool Holders
D Type (Double Clamp)
Tool Holders for neg. Inserts CN_ _
Characteristics
Insert is clamping rmly for improved fracture
resistance.
High indexing accuracy improves machining
accuracy.
Insert can be changed from below the holder.
Suitable for high efciency machining and inter-
rupted cutting in hardened steel.
Clamp Mechanism Index Accuracy Comparison (Length Wise)
Secured in two directions and supported by two faces.
Insert can be changed from below the holder.
D Type Tool Holders
Lever Lock
Dimensional Shift (mm) Dimensional Shift (mm)
No. of Indexes
No. of Indexes
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for neg. Inserts
D13
BFTX0409N
TRX15
(*)
LH040SCP–2
DNS1506
BFTX0409N
TRX15
(*)
LH040SCP–2
DNS1506
DDHN
DDNN
l l
l l
DDHN R/L 2020 K15E
DDHN R/L 2525 M15E
20 20 20 125 35 25
25 25 25 150 35 32 v
R L fl2
l1
bh1
h
l
l
DDNN N 2020 K15E
DDNN N 2525 M15E
20 20 20 125 40 10,5
25 25 25 150 40 13,0 v
fl2
l1
bh1
h
SCP–2
-
DDJN
BFTX0409N
TRX15
(*)
l l
q
l l
LH040
DDJN R/L 2020 K15
DDJN R/L 2020 K15E
DDJN R/L 2525 M15
DDJN R/L 2525 M15E
20 20 20 125 38 25
20 20 20 125 38 25
25 25 25 150 38 32
25 25 25 150 38 32
u
v
u
v
DNS1504
DNS1506
DNS1504
DNS1506
R L fl2
l1
bh1
h
DNMG 150408 N–GU
DNMG 150608 N–GU
DNMG 150608 N–GU
DNMG 150608 N–GU
N-GU
N-GU
N-GU
u
v
5,0
5,0
5,0
3,4
3,4
3,4
v
v
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Holders
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Holders
Spare Parts
Spare Parts
External Tool Holders
D Type (Double Clamp)
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Eg.
Eg.
Eg.
Holders
Spare Parts
Inserts
Inserts
Inserts
General Turning and Copying
Tool Holders for neg. Inserts DN_ _
External Holders
for neg. Inserts
D14
-
BFTX0511N
BFTX0615N
TRX20
(*)
TRD25
(*)
LH040,LH 025
LH060
SCP–5
SCP–6
SNS1906
SNS2507
SNS2509
DSBN
l l
l l
l l
DSBN R/L 3232 P19
DSBN R/L 4040 S2507
DSBN R/L 4040 S2509
32 32 32 170 45 27
40 40 40 250 58 35
40 40 40 250 58 35
u
v
w
R L fl2
l1
bh1
h
SNMG 190612 N–UZ
SNMM 250724 N–HU
SNMM 250924 N–HU
N-UZ, N-HU
u
v
w
SNMG 190612 N–UZ
SNMM 250724 N–HU
SNMM 250924 N–HU
N-UZ, N-HU
u
v
w
BFTX0511N
BFTX0615N
TRX20
(*)
TRD25
(*)
LH040,LH 025
LH060
SCP–5
SCP–6
SNS1906
SNS2507
SNS2509
l
l
l
DSDN N 3232 P19
DSDN N 4040 S2507
DSDN N 4040 S2509
32 32 32 170 50 16
40 40 40 250 63 20
40 40 40 250 63 20
u
v
w
DSDN
fl2
l1
bh1
h
l
=
q
=
5,0
6,0 7,5
7,5
5,0
6,0
5,0
5,0
(*)
Note: Wrench (TRX / TRD) for shim clamp screw is not included.
(*)
Note: Wrench (TRX / TRD) for shim clamp screw is not included.
General Turning and Facing
External Tool Holders
D Type (Double Clamp)
Tool Holders for neg. Inserts SN_ _
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for neg. Inserts
-
D15
BFTX0307N
TRX10
(*)
LH040SCP–1
TNS1604
BFTX0307N
BFTX0307N
TRX10
(*)
TRX10
(*)
LH040
LH040
SCP–1
SCP–1
TNS1604
TNS1604
DTJN
DTGN
l l
l l
q
l l
DTJN R/L 2020 K16
DTJN R/L 2525 M16
DTGN R/L 2020 K16
DTGN R/L 2525 M16
20 20 20 125 31 25
25 25 25 150 31 32
20 20 20 125 31 25
25 25 25 150 31 32
u
u
R
R
L
L
f
f
l2
l2
l1
l1
b
b
h1
h1
h
h
TNMG 160408 N–GU
TNMG 160408 N–GU
N-GU
N-GU
u
u
DTFN
q
l l
DTFN R/L 2020 K16
DTFN R/L 2525 M16
20 20 20 125 30 25
25 25 25 150 30 32 u
R L fl2
l1
bh1
h
TNMG 160408 N–GU
N-GU
u
5,0
5,0
5,0
2,0
2,0
2,0
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
General Turning and Facing
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Shim
Screw
Shim
Screw
Wrench
Wrench
Wrench
Wrench
Clamp
bolt
Clamp
bolt
Clamp
Clamp
Spring
Spring
Shim
Shim
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Stock
Stock
Ordering No.
Ordering No.
Dimensions (mm)
Dimensions (mm)
InsertInsert
Above gures show right hand tools.
Above gures show right hand tools.
Eg.
Eg.
Holders
Holders
Spare Parts
Spare Parts
Inserts
Inserts
External Tool Holders
D Type (Double Clamp)
Tool Holders for neg. Inserts TN_ _
External Holders
for neg. Inserts
D16
-
BFTX0307N
TRX10
(*)
LH040
LH025
SCP–4
VNS1604
BFTX0307N
BFTX0307N
TRX10
(*)
TRX10
(*)
LH040
LH025
LH040
LH025
SCP–4
SCP–4
VNS1604
VNS1604
DVQN
DVVN
l l
l l
l l
l l
DVQN R/L 2020 K16
DVQN R/L 2525 M16
DVJN R/L 2020 K16
DVJN R/L 2525 M16
20 20 20 125 35 25
25 25 25 150 35 32
20 20 20 125 35 25
25 25 25 150 35 32
u
u
R L fl2
l1
bh1
h
l
l
DVVN N 2020 K16
DVVN N 2525 M16
20 20 20 125 37 10,0
25 25 25 150 37 12,5 u
fl2
l1
bh1
h
DVJN
R L fl2
l1
bh1
h
VNMG 160408 N–GU
N-GU
N-GU
N-GU
u
VNMG 160408 N–GU
u
VNMG 160408 N–GU
u
l
=
2,0
5,0
2,05,0
2,05,0
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
General Turning and Copying
External Tool Holders
D Type (Double Clamp)
Tool Holders for neg. Inserts VN_ _
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Holders
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Holders
Spare Parts
Spare Parts
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Eg.
Eg.
Eg.
Holders
Spare Parts
Inserts
Inserts
Eurostock Recommended Tightening Torque (N·m)
External Holders
for neg. Inserts
D17
-
BFTX0409N
TRX15
(*)
LH040
LH025
SCP–2
WNS0804
DWLN
l l
l l
DWLN R/L 2020 K08
DWLN R/L 2525 M08
20 20 20 125 32 25
25 25 25 150 32 32 u
R L fl2
l1
bh1
h
WNMG 080408 N–GU
N-GU
u
3,45,0
(*)
Note: Wrench (TRX) for shim clamp screw is not included.
General Turning and Facing
Shim
Screw
Wrench Wrench
Clamp
bolt
Clamp Spring Shim
Stock
Ordering No.
Dimensions (mm)
Insert
Above gures show right hand tools.
Holders
Eg.
Spare Parts
Inserts
External Tool Holders
D Type (Double Clamp)
Tool Holders for neg. Inserts WN_ _
External Holders
for neg. Inserts
D18
l q
l l
q l
q l
q l
l l
LH030
LH030
PCBN R/L 2020 K12
PCBN R/L 2525 M12
PCBN R/L 3225 P12
PCBN R/L 2525 M16
PCBN R/L 3225 P16
PCBN R/L 3232 P19
20 20 20 125 27 17
25 25 25 150 27,7 22
32 32 25 170 27,7 22
25 25 25 150 31,7 22
32 32 25 170 31,7 22
32 32 32 170 37,9 27
LSC42SD
LSC53SD
u
LCL4SD
LCL5SD
LCS42BS-SD
LSP4SD
LSP5SD
v
w
LCS5B-SD
LH040LSC63SDLCL6SD LCS6B-SD LSP6SD
R L fl2
l1
bh1
h
CNMG 120408 N–GU
CNMG 160612 N–GU
CNMM 190612 N–HG
N-GU N-HG
u
v
w
PCBN
l l
l q
q q
l l
q q
q q
l l
l q
l q
l l
q l
q q
q q
q q
LH025
LH030
PCLN R/L 1616 H09
PCLN R/L 2020 K09
PCLN R/L 2525 M09
PCLN R/L 1616 H12
PCLN R/L 2020 K12
PCLN R/L 2525 M12
PCLN R/L 3225 P12
PCLN R/L 2525 M16
PCLN R/L 3225 P16
PCLN R/L 3232 P16
PCLN R/L 2525 M19
PCLN R/L 3225 P19
PCLN R/L 3232 P19
PCLN R/L 4040 S19
16 16 16 100 25,7 20
20 20 20 125 27 25
25 25 25 150 27 32
16 16 16 100 26,1 20
20 20 20 125 27,4 25
25 25 25 150 28 32
32 32 25 170 28 32
25 25 25 150 32,6 32
32 32 25 170 32,6 32
32 32 32 170 32,6 40
25 25 25 150 37 32
32 32 32 170 38 32
32 32 32 170 38 40
40 40 40 250 37,8 50
LSC32SD
LSC42SD
u
LCL3SD
LCL4SD
LCS3TB-SD
LCS 4CA
LSP3SD
LSP4SD
v
w
LCS42BS-SD
LH030LSC53SD
LCL5SD LCS5B-SD LSP5SD
LH040LSC63SDLCL6SD LCS6B-SD LSP6SD
R L fl2
l1
bh1
h
CNMG 090308 N–SU
CNMG 120408 N–GU
CNMG 160612 N–GU
CNMM 190612 N–HG
N-GU N-HG
u
v
w
PCLN
-
l
=
q
=
External Tool Holders
P Type (Lever Lock)
General Turning and Facing
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Holders
Spare Parts
Inserts
Eg.
Tool Holders for neg. Inserts CN_ _
Eurostock Delivery on request
External Holders
for neg. Inserts
D19
-
l l
l l
l l
l l
l l
l l
q q
LH025
LH030
PDJN R/L 1616 H11
PDJN R/L 2020 K11
PDJN R/L 2525 M11
PDJN R/L 2020 K15
PDJN R/L 2525 M15
PDJN R/L 3225 P15
PDJN R/L 4025 P15
16 16 16 100 30 20
20 20 20 125 30 25
25 25 25 150 30 32
20 20 20 125 34,7 25
25 25 25 150 34,7 32
32 32 25 170 34,7 32
40 40 25 170 35 28,7
LSD32SD
LSD42SD
u
LCL3D-SD
LCL4D-SD
LCS3TB-SD
LSP3SD
LSP4SD
v
LCS5DB-SD
R L fl2
l1
bh1
h
DNMG 110408 N–GU
DNMM 150608 N–HG
N-GU N-HG
u
v
PDJN
General Turning and Facing
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Tool Holders for neg. Inserts DN_ _
External Tool Holders
P Type (Lever Lock)
External Holders
for neg. Inserts
D20
-
l l
l l
l l
l l
l l
LH030
LH030
PSBN R/L 2020 K12
PSBN R/L 2525 M12
PSBN R/L 2525 M15
PSBN R/L 3225 P15
PSBN R/L 3232 P19
20 20 20 125 27,5 17
25 25 25 150 27,5 22
25 25 25 150 32 22
32 32 25 170 32 22
32 32 32 170 39,2 27
LSS42SD
LSS53SD
u
LCL4SD
LCL5SD
LCS42BS-SD
LSP4SD
LSP5SD
v
w
LCS5B-SD
LH040LSS63SDLCL6SD LCS6B-SD LSP6SD
R L fl2
l1
bh1
h
SNMG 120408 N–GU
SNMG 150612 N–GU
SNMM 190612 N–HG
N-GU N-HG
u
v
w
PSBN
l
l
l
l
q
l
LH025
LH030
PSDN N 1616 H09
PSDN N 2020 K12
PSDN N 2525 M12
PSDN N 3225 P12
PSDN N 3225 P19
PSDN N 3232 P19
16 16 16 100 21 8,3
20 20 20 125 27,6 10,3
25 25 25 150 27,6 12,8
32 32 25 170 27,6 12,8
32 32 25 170 40,6 13
32 32 32 170 40,6 16,5
LSS32SD
LSS42SD
u
LCL3SD
LCL4SD
LCS 3TB-SD
LSP3SD
LSP4SD
v
w
LCS42BS-SD
LH040LSS63SDLCL6SD LCS6B-SD LSP6SD
fl2
l1
bh1
h
SNMG 090308 N–UG
SNMG 120408 N–GU
SNMM 190612 N–HG
N-GU N-HG
u
v
w
PSDN
l
=
q
=
General Turning and Chamfering
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Eg.
Holders
Spare Parts
Inserts
Tool Holders for neg. Inserts SN_ _
External Tool Holders
P Type (Lever Lock)
Eurostock Delivery on request
External Holders
for neg. Inserts
D21
-
l q
l l
q q
q q
q l
q q
q q
LH030
LH030
PSKN R/L 2020 K12
PSKN R/L 2525 M12
PSKN R/L 3225 P12
PSKN R/L 2525 M15
PSKN R/L 3225 P15
PSKN R/L 3232 P15
PSKN R/L 3232 P19
20 20 20 125 22,7 17
25 25 25 150 22,7 32
32 32 25 170 22,7 32
25 25 25 150 32 32
32 32 25 170 32 32
32 32 32 170 32 40
32 32 32 170 33,7 40
LSS42SD
LSS53SD
u
LCL4SD
LCL5SD
LCS42BS-SD
LSP4SD
LSP5SD
v
LCS5B-SD
LH040LSS63SDLCL6SD LSP6SD
w
LCS6B-SD
R L fl2
l1
bh1
h
SNMG 120408 N–GU
SNMG 150612 N–GU
SNMM 190612 N–HG
N-GU N-HG
u
v
w
PSKN
l l
l l
l q
l l
q q
l q
l l
LH030
LH030
PSSN R/L 2020 K12
PSSN R/L 2525 M12
PSSN R/L 3225 P12
PSSN R/L 2525 M15
PSSN R/L 3225 P15
PSSN R/L 3232 P15
PSSN R/L 3232 P19
20 20 20 125 29,3 25
25 25 25 150 29,3 32
32 32 25 170 29,3 32
25 25 25 150 32 32
32 32 25 170 32 32
32 32 32 170 32 40
32 32 32 170 40,2 40
LSS42SD
LSS53SD
u
LCL4SD
LCL5SD
LCS42BS-SD
LSP4SD
LSP5SD
v
LCS5B-SD
LH040LSS63SDLCL6SD LSP6SD
w
LCS6B-SD
R L fl2
l1
bh1
h
SNMG 120408 N–GU
SNMG 150612 N–GU
SNMM 190612 N–HG
N-GU N-HG
u
v
w
PSSN
External Tool Holders
P Type (Lever Lock)
General Turning and Facing
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Tool Holders for neg. Inserts SN_ _
External Holders
for neg. Inserts
D22
-
l l
l l
l l
l q
l l
LH025
LH030
PTFN R/L 1616 H16
PTFN R/L 2020 K16
PTFN R/L 2525 M16
PTFN R/L 2525 M22
PTFN R/L 3225 P22
16 16 16 100 19,7 20
20 20 20 125 20,2 25
25 25 25 150 20,2 32
25 25 25 150 25,2 32
32 32 25 170 25,2 32
LST317SD
LST42SD
u
LCL3SD
LCL4SD
LCS3TB-SD
LSP3SD
LSP4SD
v
LCS42BS-SD
R L fl2
l1
bh1
h
TNMG 160408 N–GU
TNMM 220412 N–HG
N-GU N-HG
u
v
PTFN
q q
l q
q
q l
LH025
LH030
PTTN R/L 2020 K16
PTTN R/L 2525 M16
PTTN R/L 2525 M22
PTTN R/L 3225 P22
20 20 20 125 25,9 17
25 25 25 150 25,9 22
25 25 25 150 31,9 22
32 32 25 170 31,9 22
LST317SD
LST42SD
u
LCL3SD
LCL4SD
LCS3TB-SD
LSP3SD
LSP4SD
v
LCS42BS-SD
R L fl2
l1
bh1
h
TNMG 160408 N–GU
TNMM 220412 N–HG
N-GU N-HG
u
v
PTTN
l l
l l
l l
l l
l q
l l
LH025
LH030
PTGN R/L 1616 H16
PTGN R/L 2020 K16
PTGN R/L 2525 M16
PTGN R/L 2525 M22
PTGN R/L 3225 P22
PTGN R/L 3232 P22
16 16 16 100 20 20
20 20 20 125 20 25
25 25 25 150 22,2 32
25 25 25 150 28,7 32
32 32 25 170 28,7 32
32 32 32 170 28,7 32
LST317SD
LST42SD
u
LCL3SD
LCL4SD
LCS3TB-SD
LSP3SD
LSP4SD
v
LCS42BS-SD
R L fl2
l1
bh1
h
TNMG 160408 N–GU
TNMM 220412 N–HG
N-GU N-HG
u
v
PTGN
l
=
q
=
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Holders
Spare Parts
Inserts
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim pin
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
External Tool Holders
P Type (Lever Lock)
Tool Holders for neg. Inserts TN_ _
General Turning and Facing
Eg.
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for neg. Inserts
D23
-
TNMG 160408 N–GU
TNMM 220412 N–HG
N-GU N-HG
u
v
TNMG 160408 N–GU
TNMM 220412 N–HG
N-GU N-HG
u
v
l l
l q
l l
q q
LH030
LH030
LH040
MTJN R/L 2020-33 (K16)
MTJN R/L 2525-33 (M16)
MTJN R/L 2525-43 (M22)
MTJN R/L 3225-43 (P22)
MTJN R/L V-43 (D22)
20 20 20 125 37 25
25 25 25 150 37 32
25 25 25 150 37 32
32 32 25 170 37 32
20 20 25 60 37 30
STW323
STW434
u
MMW30
MMW40
MP317
MP320
MP420
MP416
BHA0525
CPM32N
ER04
BHA0625
CPM43N
ER05
v
R L fl2
l1
bh1
h
MTJN
MTXN
MP320
MP420
CPM32N
CPM43N
ER04
ER05
q q
q q
LH030
LH030, 040
MTXN R/L 2020-33 (K16)
MTXN R/L 2525-33 (M16)
MTXN R/L 2525-43 (M22)
20 20 20 125 32 25
25 25 25 150 32 32
25 25 25 150 38 32
STW323
STW434
u
v
MMW30
MMW40
MP317
BHA0525
BHA0625
R L fl2
l1
bh1
h
4,0
4,5
4,0
4,5
General Turning and Copying
Spare Parts
Inserts
Eg.
Eg.
Spare Parts
Inserts
Stock
Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Wedge
Shim
pin
Clamp
bold Nut Ring
Above gures show right hand tools.
Holders
Nut Ring
Stock
Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Wedge
Shim
pin
Clamp
bold
Above gures show right hand tools.
Holders
External Tool Holders
M Type (Wedge Clamp)
Tool Holders for neg. Inserts TN_ _
External Holders
for neg. Inserts
D24
MP420
MP531
MP534
CPM43S
CPM43N
CPM54N
ER05
ER07
LH030
LH040
LH040
LH050
SWW433
SWW544
u
,
v
MWW40
MWW50
MP416
BHA0625
BHA0834
-
-
q q
q q
LH025
PWLN R/L 2020 K06
(PWLN R/L 2020 -33)
PWLN R/L 2525 M06
(PWLN R/L 2525 -33)
20 20 20 125 27 25
25 25 25 150 27 32
LSW317
u
LCL3SD
LCS3TB-SD
LSP3SD
R L fl2
l1
bh1
h
WNMG 060408 N–SU
N-SU
u
WNMG 080408 N–GU
WNMM 080412 N–HG
N-GU N-HG
u
v
MWLN
MWLN R/L 2020-43 (K08)
MWLN R/L 2525-43 (M08)
MWLN R/L 3225-43 (P08)
MWLN R/L 2525-54 (M10)
MWLN R/L 3225-54 (P10)
20 20 20 125 32 25
25 25 25 150 32 32
32 32 25 170 32 32
25 25 25 150 37 32
32 32 25 170 37 32
fl2
l1
bh1
h
q q
q q
R L
PWLN
l
=
q
=
4,5
Nut Ring
Wrench
Shim
Insert
Wedge
Shim
pin
Clamp
bold
General Turning and Facing
P Type Lever Lock Holders
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
bolt
Shim
pin
Above gures show right hand tools.
Eg.
Eg.
Holders
Spare Parts
Inserts
Inserts
Ordering No.
Dimensions (mm)
Above gures show right hand tools.
Holders
Spare Parts
Stock
External Tool Holders
M Type (Wedge Clamp)
Tool Holders for neg. Inserts WN_ _
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for neg. Inserts
D25
-
CSKN
CCLN
CBC4
CBC4
SPP3
SPP3
LT27
LH040
q
q
q
CCLN R/L 2525 M09
CCLN R/L 2525 M12-03
CCLN R/L 2525 M12-04
25 25 150 25 32 7 1
25 25 150 30 32 7 1
25 25 150 30 32 7 2
h=h1 b l1 l 2 f D
h=h1 b l1 l 2 f D
h=h1 b l1 l 2 f D
WB8-22T
WB8-30
u
v
w
CCM8UL
CCM8-LONG
CBC0903 SCN0903
SCND433
SCND433
R L
CNGN0903 [[
CNGN1203 [[
CNGN1204 [[
u
v
w
CSBN
CBS14
SSND423
CBD 4 R/L
–
SPP3
–
DSP5
q
q
q
CSBN R/L 2525 N09
CSBN R/L 2525 N12-03
CSBN R/L 2525 N12-04
25 25 160 30 21,5 – 1
25 25 160 35 21,5 – 1
25 25 160 33 21,5 – 2
WB8-22T
BH 0830 R/L
u
v
w
CCM8UL
DC-R/L 1
CBS13
SSN0903
SSND423
R L
LH040
LH040
SNGN0903 [[
SNGN1203 [[
SNGN1204 [[
u
v
w
CBS14
SSND423
CBD 4 L/R
–
SPP3
–
DSP5
q
q
q
CSKN R/L 2525 N09
CSKN R/L 2525 N12-03
CSKN R/L 2525 N12-04
25 25 160 25 32 7 1
25 25 160 25 32 7 1
25 25 160 21 32 7 2
WB8-22T
BH 0830 L/R
u
v
w
CCM8UL
DC-L/R 1
CBS13
SSN0903
SSND423
R L
LH040
LH040
SNGN0903 [[
SNGN1203 [[
SNGN1204 [[
u
v
w
External Tool Holders for
Solid SUMIBORON
C Type Top Clamp Holders
Shim
pin
Wrench
Stock
Ordering No.
Dimensions (mm) Clamp
bolt
Insert
Clamp
Insert
protector
Shim
Above gures show right hand tools.
Fig.1
Fig.2
Holders
Spare Parts
Inserts
Shim
pin
Spring
Stock
Ordering No.
Dimensions (mm) Clamp
bolt
Insert
Clamp
Insert
protector
Shim
Wrench
Above gures show right hand tools.
Holders
Spare Parts
Inserts
Shim
pin
Spring
Stock
Ordering No.
Dimensions (mm) Clamp
bolt
Insert
Clamp
Insert
protector
Shim
Wrench
Above gures show right hand tools.
Holders
Spare Parts
Inserts
Fig.1
Fig.2
Fig.1
Fig.2
Fig.
Fig.
Fig.
External Holders
for neg. Inserts
D26
-
l
l
l
CRDNN 2525 M09
CRDNN 2525 M12-03
CRDNN 2525 M12-04
25 25 25 150 35 – 15
25 25 25 150 35 – 20
25 25 25 150 35 – 20
u
v
w
CCM8-LONG
f Tl2
l1
bh1
h
WB8-22T
SRND32
SRND42 SPP3 LT27
CRDN
RNGN0903 [[
RNGN1203 [[
RNGN1204 [[
u
v
w
l l
l l
l l
CRSN R/L 2525 M09
CRSN R/L 2525 M12-03
CRSN R/L 2525 M12-04
25 25 25 150 30 32 7
25 25 25 150 30 32 7
25 25 25 150 30 32 7
u
v
w
CCM8-LONG
R L f Dl2
l1
bh1
h
WB8-22T
SRND32
SRND42 SPP3 LT27
RNGN0903 [[
RNGN1203 [[
RNGN1204 [[
u
v
w
CRSN
l
=
C Type Top Clamp Holders
Stock
Ordering No.
Dimensions (mm)
Insert
Clamp
Holders
Spare Parts
Double
screw
Shim Shim pin
Wrench
Inserts
Stock
Ordering No.
Dimensions (mm)
Insert
Clamp
Above gures show right hand tools.
Holders
Spare Parts
Double
screw
Shim Shim pin
Wrench
Inserts
External Tool Holders for
Solid SUMIBORON
Eurostock
External Holders
for neg. Inserts
D27
-
GSP10
LH050
l
XSBN R/L 2525 N12
25 25 25 160 38 21,5 7
SSND423
u
DSLX8
BH0825 SPP3
R L fl2
l1
bh1
h
D
SNGX1204 [[
u
XSBN
GSP10
LH050
l
XCLN R/L 2525 M12
25 25 25 150 33 32 7
SCND433
u
DSLX8
BH0825 SPP3
R L fl2
l1
bh1
h
D
CNGX1204 [[
u
XCLN
For Dimple Type Solid CBN Inserts
X Type Dimple Lock Holders
Spring
Wrench
Stock
Ordering No.
Dimensions (mm)
Shim
Insert
Clamp
Clamp
bolt
Shim
pin
Above gures show right hand tools.
Holders
Spare Parts
Spare Parts
Inserts
Spring
Wrench
Stock
Ordering No.
Dimensions (mm)
Shim
Insert
Clamp
Clamp
bolt
Shim
pin
Above gures show right hand tools.
Holders
Inserts
External Tool Holders for
Solid SUMIBORON
External Holders
for neg. Inserts
D28
Sharp cutting edge
( r = 0,03
0,1 and 0,2 mm )
Easy access
side locking screw
Lever lock clamping
for 7°positive inserts
Wear-resistant tool materials;
T1500A (Cermet) and
AC530U (2000 layers
coated carbide grade)
PDJCR type
lever lock holder
External Mini Holders
Back-Turning Tool Holder SBT Type
Cut-off Tool Holder SCT Type
Easy insert change by just loosening the screw
from the back.
Max. cut-off dia. Ø5mm, Ø12mm, Ø16mm
Sharp cutting edges with good surface nish.
Max. reach of insert 8,0mm, edge width 2,5mm
External Holders
for pos. Inserts
ACZ150 50 - 200 0,02 - 0,10 50 - 150 0,01 - 0,08 50 - 150 0,01 - 0,05 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
AC510U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200
*0,02 - 0,10
70 - 300 0,05 - 0,20
AC520U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200
*0,02 - 0,10
70 - 300 0,05 - 0,20
AC530U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200
*0,02 - 0,10
70 - 300 0,05 - 0,20
AC1030U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200
*0,02 - 0,10
70 - 300 0,05 - 0,20
T1000A 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150
*0,02 - 0,10
70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
T1500A 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150
*0,02 - 0,10
70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
T1500Z 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150
*0,02 - 0,10
70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
BN1000 50 - 200 0,02 - 0,10
BN2000 50 - 120 0,02 - 0,10
DA1000 70 - 300 0,02 - 0,10 70 - 300 0,02 - 0,10
D29
AC510U
AC520U
AC530U
T1000A
T1500A / T1500Z
H1
EH510
BN1000 / BN2000
DA1000
P P MH N N
ACZ150
AC1030U
In 1984, Sumitomo Electric Hardmetal
rst released the Mini Tool Holder series
for the machining of small components in
small NC autolathes.
A full range of insert grades comprising
of the Cermet T1500A, SUMIBORON
BN2000, SUMIDIA DA1000
and especial
ly
AC530U, was also introduced to meet a
variety of machining requirements.
Free Cutting Steel Carbon Steel Stainless Steel Hardened Steel Aluminium Brass
Work Material
Grade
vc (m/min) vc (m/min) vc (m/min) vc (m/min) vc (m/min) vc (m/min)f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Category
Coated Carbide
(PVD)
Cermet/Coated Cermet
Carbide
CBN (SUMIBORON)
SUMIDIA
High Precision Finish-Light Cut Medium Cut
Application Range Work Material
General
Steel
Stainless
Steel
Cast Iron
Heat Resistant
Steel
Hardenend
Steel
Non-Ferrous
Metal
Preferred Choice Suitable
Recommended Cutting Conditions
Grade Selection
* Please use maximal possible C/speed
External Mini Holders
External Holders
for pos. Inserts
New
D30
BTR 35_ _
SBT 35-R 1010
SBT 35-R 1212
SBT 35-R 1616
10 10 10 120 7,5
12 12 12 120 9,5
16 16 16 120 13,5
TRX10
BFTX0307N
fl1
bh1
h
l
l
l
SBT
BTR
BTR 3505
BTR 3515
d s r
6,8 3,8 0,05
0,15
ACZ310
T1500A
l m
l m
50 ~ 150
50 ~ 150
50 ~ 150
0,02 ~ 0,05
0,02 ~ 0,10
0,02 ~ 0,10
0,02 ~ 0,15
0,02 ~ 0,04
0,02 ~ 0,06
BTR 3505
l
=
AC530U
s
s
2,0
q
=
AC130U
m
m
=
p
=
P10 des Wettbewerbs
INSERTS
Ordering No.
Dimensions (mm)
Stock
Sharp cutting edge
with 15° rake angle
Wide groove breaker for
smooth chip
evacuation
Work Material: C45
Insert: BTR3505 (ACZ310)
Cutting Data: vc = 80 m/min, f = 0,04 mm/rev
doc = 3,0 mm, Wet
Surface roughness comparision
Recommended cutting data (SBT type)
Coated carbide Uncoated Cermet
Special Mini Holders for Back Facing
External Mini Tool Holders
SBT Type
Above gures show right hand tools.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Spare Parts
Stock
Work Material Tooling vc (m/min) f (mm/rev)
General steel
Free-cutting steel
Stainless steel
Grooving
Back facing
Grooving
Back facing
Grooving
Back facing
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for pos. Inserts
Japan stock
To be replaced by new item
PCLC
SCAC
-
PCLC R/L 0810 K06
PCLC R/L 1010 K06
PCLC R/L 1212 M09
PCLC R/L 1616 M09
8 8 10 125 10,5
10 10 10 125 10,5
12 12 12 150 12,5
16 16 16 150 16,5
BTT 0407
BTT 0411
u
LCL 06
LCL 09
TH 020
LP 07
LP 06
v
fl1
bh1
h
CCGT 060202 R-FX
CCMT 09T304 N-SU
R-FX N-SU
u
v
q q
l q
l l
l
R L
SCAC R/L 0808 D06
SCAC R/L 1010 E06
SCAC R/L 1212 F09
8 8 8 60 8,5
10 10 10 70 10,5
12 12 12 80 12,5
TRX08
TRX15
u
BFTX02506N
BFTX0409N
v
fl1
bh1
h
CCGT 060202 R-FX
CCMT 09T304 N-SU
R-FX N-SU
u
v
l q
l q
l q
R L
SCLC
-
SCLC R/L 0808 D06
SCLC R/L 1010 E06
SCLC R/L 1212 F09
SCLC R/L 1616 H09
SCLC R/L 2020 H09
SCLC R/L 2020 K09
SCLC R/L 2020 K12
SCLC R/L 2525 M12
8 8 8 60 10
10 10 10 70 12
12 12 12 80 16
16 16 16 100 20
20 20 20 100 25
20 20 20 125 25
20 20 20 125 25
20 25 25 150 32
TRX08
TRX15
TRX20
u
BFTX02506N
BFTX0409N
BFTX0511N
v
w
fl1
bh1
h
CCGT 060202 R-FX
CCMT 09T304 N-SU
CCMT 120408 N-SU
R-FX N-SU
u
v
w
l l
l l
l l
l l
l q
l l
l l
l l
R L
D31
1,5
3,4
5,0
1,5
3,4
Stock
Stock
Mini Holders for 7° CC_ _ pos. Inserts
External Mini Tool Holders
PC/SC Type
Above gures show right hand tools.
P Type Lever Lock Holders
Clamp
screw
Ordering No.
Dimensions (mm)
Insert
Lever
pin Wrench
Side
pin
Holders
Spare Parts
Eg.
Inserts
Inserts
Stock
Above gures show right hand tools.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Spare Parts
Eg.
S Type Screw Lock Holders
Inserts
Above gures show right hand tools.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Spare Parts
Eg.
External Holders
for pos. Inserts
D32
-
-
PDJC R/L 0810 K07
PDJC R/L 1010 K07
PDJC R/L 1212 M11
PDJC R/L 1616 M11
8 8 10 125 10,5
10 10 10 125 10,5
12 12 12 150 12,5
16 16 16 150 16,5
fl1
bh1
h
l q
l l
l l
l q
R L
8 8 8 60 10
10 10 10 70 12
12 12 12 80 16
16 16 16 100 20
20 20 20 125 25
12 12 12 80 16
16 16 16 100 20
20 20 20 125 25
25 25 25 150 32
16 16 16 100 20
20 20 20 125 25
25 25 25 150 32
TRX08
TRX15
TRX15
u
BFTX02506N
BFTX0409N
BFTX0409N
v
v
fl1
bh1
h
DCGT 070202 R-FX
DCMT 11T304 N-SU
R-FX N-SU
u
v
DCGT 070202 R-FX
DCMT 11T304 N-SU
R-FX N-SU
u
v
PDJC
SDJ/HC
SDJC R/L SDHC R/L
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
R L
SDJC R/L 0808 D07
SDJC R/L 1010 E07
SDJC R/L 1212 F07
SDJC R/L 1616 H07
SDJC R/L 2020 K07
SDJC R/L 1212 F11
SDJC R/L 1616 H11
SDJC R/L 2020 K11
SDJC R/L 2525 M11
SDHC R/L 1616 H11
SDHC R/L 2020 K11
SDHC R/L 2525 M11
BTT 0407
BTT 0411
u
LCL 06
LCL 09
TH 020
LP 04
LP 07
v
1,5
3,4
3,4
l
=
q
=
Stock
Above gures show right hand tools.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Holders
Eg.
Mini Holders for 7° DC_ _ pos. Inserts
External Mini Tool Holders
PD/SD Type
Above gures show right hand tools.
P Type Lever Lock Holders
S Type Screw Lock Holders
Clamp
screw
Ordering No.
Dimensions (mm)
Insert
Lever
pin Wrench
Side
pin
Stock
Inserts
Spare Parts
Eg.
Inserts
Spare Parts
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for pos. Inserts
SDAC R/L 0808 D07
SDAC R/L 1010 E07
SDAC R/L 1212 F11
8 8 8 60 8,5
10 10 10 70 10,5
12 12 12 80 12,5
TRX08
TRX15
u
BFTX02506N
BFTX0409N
v
fl1
bh1
h
DCGT 070202 R-FX
DCMT 11T304 N-SU
R-FX N-SU
u
v
q l
l l
l l
R L
-
DCGT 070202 R-FX
DCMT 11T304 N-SU
R-FX N-SU
u
v
SDAC
SDNCN 0808 D07
SDNCN 1010 E07
SDNCN 1212 F07
SDNCN 1616 H07
SDNCN 2020 K07
SDNCN 1212 F11
SDNCN 1616 H11
SDNCN 2020 K11
SDNCN 2525 M11
8 8 8 60 4,2
10 10 10 70 5,2
12 12 12 80 6,2
16 16 16 100 8,2
20 20 20 125 10,2
12 12 12 80 6,5
16 16 16 100 8,5
20 20 20 125 10,5
25 25 25 150 13
TRX08
TRX15
u
BFTX02506N
BFTX0409N
v
fl1
bh1
h
l
l
l
l
l
l
l
l
l
SDNC
D33
1,5
1,5
3,4
3,4
Inserts
Eg.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Spare Parts
Stock
Mini Holders for 7° DC_ _ pos. Inserts
External Mini Tool Holders
SD Type
Inserts
Above gures show right hand tools.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Spare Parts
Eg.
Stock
S Type Screw Lock Holders
External Holders
for pos. Inserts
D34
-
q
l
l
l
l
l
l
LH025
LH020
LH025
LH025
LH030
PRDC N 3225 P9
PRDC N 2020 M10
PRDC N 2525 M10
PRDC N 2525 M12
PRDC N 3225 Q12
PRDC N 3225 Q16
PRDC N 3232 Q20
32 32 25 170 25 12,5 0,5
20 20 20 150 22 15,0 1,0
25 25 25 150 22 17,5 1,0
25 25 25 150 24 18,5 1,2
32 32 25 180 24 18,5 1,2
32 32 25 180 28 20,5 1,5
32 32 32 180 32 26,0 1,7
LSR817
LSR10
LSR12
LSR16
LSR20
u
LCL3S
LCL10
LCL12
LCL16
LCL20
LCS 3
LCS10
LCS12
LCS16
LCS20
LSP3
LSP10
LSP10
LSP16
LSP20
v
w
y
fl2
l1
bh1
h e
RC 0906M0
RC 1003M0 N–R
RC 1204M0 N–R
RC 1606M0 N–R
RC 2006M0 N–R
RC 0906M0
RC 1003M0 N–R
RC 1204M0 N–R
RC 1606M0 N–R
RC 2006M0 N–R
N-RP
u
v
w
y
PRDCN
q q
l q
l l
l q
q l
q q
l q
l q
l q
LH025
LH020
LH025
LH025
LH030
PRGC R/L 3225 P9
PRGC R/L 2020 K10
PRGC R/L 2525 M10
PRGC R/L 2020 K12
PRGC R/L 2525 M12
PRGC R/L 3225 P12
PRGC R/L 2525 M16
PRGC R/L 3225 P16
PRGC R/L 3232 P20
32 32 25 170 10 32 –
20 20 20 125 - 25 1,5
25 25 25 150 - 32 1,5
20 20 20 125 - 25 2,5
25 25 25 150 - 32 2,5
32 32 25 170 - 32 2,5
25 25 25 150 - 32 3
32 32 25 170 - 32 3
32 32 32 170 - 40 4
LSR817
LSR10
LSR12
LSR16
LSR20
u
LCL3S
LCL10
LCL12
LCL16
LCL20
LCS 3
LCS10
LCS12
LCS16
LCS20
LSP3
LSP10
LSP10
LSP16
LSP20
v
w
y
R L fl2
l1
bh1
h ød
N-RP
u
v
w
y
PRGC
l
=
q
=
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
screw
Shim
pin
Above gures show right hand tools.
Eg.
Holders
Spare Parts
Inserts
External Holders for 7° RC_ _ pos. Inserts
External Tool Holders
PR Type
P Type Lever Lock Holders
Stock Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Lever
pin
Clamp
screw
Shim pin
Eg.
Holders
Spare Parts
Inserts
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for pos. Inserts
-
D35
l
l
l
l
q
l
q
l
LH 035
LH 035
LH 050
LH 050
LH 060
LH 060
20 20 20 125 25 15,0 1,0
25 25 25 150 25 17,5 1,0
25 25 25 150 28 18,5 1,2
32 32 25 170 28 18,5 1,2
25 25 25 150 35 20,5 1,5
32 32 25 170 35 20,5 1,5
32 32 32 170 35 20,5 1,5
32 32 32 170 40 26,0 1,7
20 20 20 125 – 25 1,5
25 25 25 150 – 32 1,5
25 25 25 150 – 32 2,5
32 32 25 170 – 32 2,5
25 25 25 150 – 32 3,0
32 32 25 170 – 32 3,0
32 32 32 170 – 40 3,0
32 32 32 170 – 40 4,0
BW 0508F-SD
BW 0508F-SD
BW 0810F-SD
BW 0810F-SD
BW 0912F-SD
BW 0912F-SD
BFTX 03510-SD
BFTX 03510-SD
BFTX 03512-SD
BFTX 03512-SD
BFTX 0517-SD
BFTX 0517-SD
BFTX 0618-SD
BFTX 0618-SD
SRNS 103-SD
SRNS 103-SD
SRNS 123-SD
SRNS 123-SD
SRNS 164-SD
SRNS 164-SD
SRNS 204-SD
SRNS 204-SD
TRX 15 IP-35
TRX 15 IP-35
LT 20 IP
LT 20 IP
LT 25 IP
LT 25 IP
u
u
v
v
w
w
f
f
l2
l2
l1
l1
b
b
h1
h1
h
h
e
e
RC 1003M0
RC 10T3M0 N–R
RC 1204M0 N–R
RC 1606M0 N–R
RC 2006M0 N–R
RC 1003M0
RC 10T3M0 N–R
RC 1204M0 N–R
RC 1606M0 N–R
RC 2006M0 N–R
N-RX
-
u
v
w
SRDCN
l l
l l
l l
l l
q q
l l
q q
l l
R L
N-RX
-
u
v
w
SRSC
SRDC N 2020 K10T3
SRDC N 2525 M10T3
SRDC N 2525 M12
SRDC N 3225 P12
SRDC N 2525 M16
SRDC N 3225 P16
SRDC N 3232 P16
SRDC N 3232 P20
SRSC R/L 2020 K10T3
SRSC R/L 2525 M10T3
SRSC R/L 2525 M12
SRSC R/L 3225 P12
SRSC R/L 3225 M16
SRSC R/L 3225 P16
SRSC R/L 3232 P16
SRSC R/L 3232 P20
2,0
2,0
5,0
7,5
2,0
2,0
5,0
7,5
TRX...
LT...
TRX...
LT...
TRX...
LT...
Wrench
Wrench
Screw
Screw
Shim
Shim
Screw
Screw
S Type Screw Lock Holders
Stock
Eg.
Inserts
External Holders for 7° RC_ _ pos. Inserts
External Tool Holders
SR Type
Stock Wrench
Wrench
Ordering No.
Ordering No.
Dimensions (mm)
Dimensions (mm)
Insert
Insert
Eg.
Holders
Holders
Spare Parts
Spare Parts
Inserts
External Holders
for pos. Inserts
D36
SSBC
-
SSBC R/L 1010 E07
SSBC R/L 1212 F09
SSBC R/L 1616 H09
SSBC R/L 2020 K12
SSBC R/L 2525 M12
10 10 10 70 9
12 12 12 80 11
16 16 16 100 13
20 20 20 125 17
25 25 25 150 22
TRX10
TRX15
TRX20
u
BFTX0307N
BFTX0409N
BFTX0511N
v
w
fl1
bh1
h
SCMT 070202
SCMT 09T304 N-SU
SCMT 120408 N-SU
SUMIDIA N-SU
u
v
w
q q
q l
l l
q q
q q
R L
2,0
3,4
5,0
l
=
q
=
Mini Holders for 7° SC_ _ pos. Inserts
External Mini Tool Holders
SS Type
Above gures show right hand tools.
S Type Screw Lock Holders
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Spare Parts
Eg.
Inserts
Stock
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for pos. Inserts
D37
q
l l
l l
l l
l l
l l
q q
R L
TCMT 090202 N-FP
TCMT 110204 N-SU
TCMT 16T308 N-SU
N-FP N-SU
u
v
w
STGC R/L 0808 D09
STGC R/L 1010 E09
STGC R/L 1212 F11
STGC R/L 1616 H11
STGC R/L 1616 H16
STGC R/L 2020 K16
STGC R/L 2525 M16
8 8 8 60 10
10 10 10 70 12
12 12 12 80 16
16 16 16 100 20
16 16 16 100 20
20 20 20 125 25
25 25 25 150 32
TRX06
TRX15
u
BFTX02205N
TRX08BFTX02506N
BFTX0409N
v
w
fl1
bh1
h
STGC
-
TCMT 090202 N-FP
TCMT 110204 N-SU
N-FP N-SU
u
v
STAC R/L 0808 D09
STAC R/L 1010 E09
STAC R/L 1212 F11
8 8 8 60 8,5
10 10 10 70 10,5
12 12 12 80 12,5
TRX06
TRX08
u
BFTX02205N
BFTX02506N
v
fl1
bh1
h
l
q
l q
R L
STAC
1,5
1,1
1,5
1,1
3,4
Stock
Inserts
Eg.
Above gures show right hand tools.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Spare Parts
Mini Holders for 7° TC_ _ pos. Inserts
External Mini Tool Holders
ST Type
S Type Screw Lock Holders
Inserts
Eg.
Spare Parts
Above gures show right hand tools.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Stock
External Holders
for pos. Inserts
D38
-
TRX08
SVJB R/L 1212 F11
SVJB R/L 1616 H11
SVJB R/L 2020 K16
SVJB R/L 2525 M16
SVJB R/L 3225 P16
12 12 12 80 25 16
16 16 16 100 25 20
20 20 20 125 41 25
25 25 25 150 41 32
32 32 25 170 41 32
–
u
– – –
BFTX
02508NV
TRX10SVP32
VP20
VP25
VP32
CPV33N
LH025
BFTX
03508
v
fl2
l1
bh1
h
SVJB
SVPB
SVVB
VBMT 110202 N-FP
VBMT 160404 N-SU
u
v
l l
l l
l l
l l
l l
R L
TRX08
SVPB R/L 1212 F11
SVPB R/L 1616 H11
SVPB R/L 2020 K16
SVPB R/L 2525 M16
SVPB R/L 3225 P16
12 12 12 80 25 16
16 16 16 100 25 20
20 20 20 125 36 25
25 25 25 150 36 32
32 32 25 170 36 32
–
u
– – –
TRX10SVP32
VP20
VP25
VP32
CPV33N
LH025
v
fl2
l1
bh1
h
VBMT 110202 N-FP
VBMT 160404 N-SU
u
v
l q
l l
l l
l l
l l
R L
TRX08
SVVB N 1212 F11
SVVB N 1616 H11
SVVB N 2020 K16
SVVB N 2525 M16
SVVB N 3225 P16
12 12 12 80 - 6
16 16 16 100 - 8
20 20 20 125 - 10
25 25 25 150 - 12,5
32 32 25 170 - 12,5
–
u
– – –
TRX10SVP32
VP20
VP25
VP32
CPV33N
LH025
v
fl2
l1
bh1
h
VBMT 110202 N-FP
VBMT 160404 N-SU
u
v
l
l
l
l
l
2,0
1,5
BFTX
03508
2,0
BFTX
02508NV
1,5
BFTX
02508NV
1,5
BFTX
03508
2,0
l
=
q
=
Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Stopper Nut Wrench Scew
Holders
Inserts
Spare Parts
Eg.
Stock
Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Stopper Nut Wrench Scew
Holders
Inserts
Spare Parts
Eg.
Stock
Above gures show right hand tools.
Mini Holders for 5° VB_ _ pos. Inserts
External Mini Tool Holders
SV Type
S Type Screw Lock Holders
Wrench
Ordering No.
Dimensions (mm) Shim
Insert
Stopper Nut Wrench Scew
Holders
Inserts
Spare Parts
Eg.
Stock
Above gures show right hand tools.
Eurostock Recommended Tightening Torque (N·m)Delivery on request
External Holders
for pos. Inserts
D39
-
SVLC R/L 1010 H11
SVLC R/L 1212 H11
SVLC R/L 1616 H11
SVLC R/L 2525 M11
10 10 10 100 10,5
12 12 12 100 12,5
16 16 16 100 16,5
25 25 25 150 25,5
TRX08
u
BFTX
02508NV
fl1
bh1
h
l l
l l
l l
l
R L
VCGT 110302 R-FX
R-FX
u
SVLC
VCGT 110302 R-FX
R-FX
u
SVPC R/L 1010 H11
SVPC R/L 1212 H11
SVPC R/L 1616 H11
10 10 10 100 14,5
12 12 12 100 16,5
16 16 16 100 20,5
TRX08
u
BFTX
02508NV
fl1
bh1
h
q q
l l
l l
R L
SVPC
1,5
1,5
Inserts
Spare Parts
Eg.
Above gures show right hand tools.
Wrench
Ordering No.
Dimensions (mm)
Insert
Screw
Holders
Stock
Mini Holders for 7° VC_ _ pos. Inserts
External Mini Tool Holders
SV Type
WrenchScrew
Above gures show right hand tools.
S Type Screw Lock Holders
Ordering No.
Dimensions (mm)
Insert
Holders
Stock
Inserts
Spare Parts
Eg.
External Holders
for pos. Inserts
D40
D40
P S C 4 0 D C L N R 2 7 0 5 0 1 2- -
l
=
PSC
Polygon - Shank Holder
Features
The Sumitomo polygon shank holders enable an extremely
high stiffness connection between machine and tool.
The
conical polygon can take high bending and torque
moments based on the combination of the face contact
to the spindle.
This self-guiding coupling system offers high precision
and a repeatability of ± 2µm in X, Y and Z axis.
While using this easy and quick coupling system it is pos-
sible to gain higher machine utilization time as the set-up
and tool change times are reduced.
The compact design and the high stiffness connection to
the spindle offer a versatile use e.g. on multi-task machi-
nes, machining centers and turning-milling centers.
Characteristics
● original SUMITOMO D-type double clamping system
● compact design
● monoblock system - no additional interfaces
● precise positioning; self-guiding with high repeatability
● high stiffness supported by face contact of holder
● carbide shims to prevent holders from damage
● simple tool holder change and low-maintenance operation
● internal coolant supply directly to the cutting edge
● Polygon shank and insert seat hardened for long holder life
Negative Insert
Type
Positive Insert
Type
Polygon - shank holder - produced according to ISO 26623-1
Clamping
System
D: Double Clamp
S: Screw Clamp
Holder
Style
Size (ØD) Size (f) Holder
Length (L1)
Insert Cutting
Edge Length
Polygon
Shank
Insert
Shape
Feed Direction
R: Right Hand
L: Left Hand
N: Neutral
Seat Clearance
Angle
N = 0°
C = 7°
P = 11°
Classication System for Polygon - Shank Holder
External
Holders
External Tool Holders
Eurostock Recommended Tightening Torque (N·m)
D41
DCLN
R L L1fØD
PSC40 DCLN R/L 27050-12 l l 50 27 40 CN
□□
1204 SCP-2 5.0
CNS1204
BFTX0409N
TRX15 (*)LH040
PSC50 DCLN R/L 35060-12 l l 60 35 50
f
L1
ØD
95°
DDJN
R L L1fØD
PSC40 DDJN R/L 27055-15 l l 55 27 40 DN
□□
1506 SCP-2 5.0
DNS1506
BFTX0409N
TRX15 (*)LH040
PSC50 DDJN R/L 35060-15 l l 60 35 50
L1
f
ØD
93°
DDHN
R L L1fØD
PSC40 DDHN R/L 27055-
15 l l 55 27 40 DN
□□
1506 SCP-2 5.0
DNS1506
BFTX0409N
TRX15 (*)LH040
PSC50 DDHN R/L 35060-15
l l 60 35 50
L1
f
ØD
107,5°
DSBN
R L L1fØD
PSC40 DSBN R/L 22050-12
l l 50 22 40 SN
□□
1204 SCP-2 5.0
SNS1204
BFTX0409N
TRX15 (*)LH040
PSC50 DSBN R/L 27060-12
l l 60 27 50
L1
f
ØD
75°
-
Inserts
Spare Parts
CNMG1204_ _ NGE
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert Clamp Set Shim Shim
Screw
Shim
Wrench Wrench
Inserts
Spare Parts
DNMG1506_ _ NGE
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert Clamp Set Shim Shim
Screw
Shim
Wrench Wrench
Inserts
Spare Parts
DNMG1506_ _ NGE
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert Clamp Set Shim Shim
Screw
Shim
Wrench Wrench
Holders
Holders
Holders
Inserts
Spare Parts
SNMG1204_ _ NGE
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert Clamp Set Shim Shim
Screw
Shim
Wrench Wrench
Holders
General Turning, Copying and Facing
Negative Insert Type
Polygon - Shank Holder
Right hand shown.
Right hand shown.
Right hand shown.
Right hand shown.
(*)
Item is sold separately.
External Holders
for neg. Inserts
External Tool Holders
D42
DWLN
R L L1fØD
PSC40 DWLN R/L 27050-06
l l 50 27 40 WN
□□
06 SCP-1 5.0
WNS0604
BFTX0307N
TRX15 (*)LH040
PSC50 DWLN R/L 35060-06
l l 60 35 50
PSC40 DWLN R/L 27050-08
l l 50 27 40 WN
□□
08 SCP-2 5.0
WNS0804
BFTX0409N
TRX15 (*)LH040
PSC50 DWLN R/L 35060-08
l l 60 35 50
L1
f
ØD
95°
DTJN
R L L1fØD
PSC40 DTJN R/L 27050-16 l l 50 27 40 TN
□□
1604 SCP-1 5.0
TNS1604
BFTX0307N
TRX15 (*)LH040
PSC50 DTJN R/L 35060-16 l l 60 35 50
L1
ØD
93°
95°
f
-
l
=
Inserts
Spare Parts
TNMG1604_ _ NGE
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert Clamp Set Shim Shim
Screw
Shim
Wrench Wrench
Holders
Inserts
Spare Parts
WNMG0804_ _ NSE
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert Clamp Set Shim Shim
Screw
Shim
Wrench Wrench
Holders
General Turning and Facing
Negative Insert Type
Polygon - Shank Holder
Right hand shown.
Right hand shown.
(*)
Item is sold separately.
External Holders
for neg. Inserts
External Tool Holders
Eurostock Recommended Tightening Torque (N·m)
D43
SCLC
R L N L1fØD
PSC40 SCLC R/L 27050-09
l l 50 27 40 CC
□□
09T3 CCS09T3
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SCLC R/L 35060-09
l l 60 35 50
L1
f
ØD
95°
SDJC
R L N L1fØD
PSC40 SDJC R/L 27050-11
l l 50 27 40 DC
□□
11T3 DCS11T3
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SDJC R/L 35060-11
l l 60 35 50
L1
f
ØD
93°
SDHC
R L N L1fØD
PSC40 SDHC R/L 27050-11
l l 50 27 40 DC
□□
11T3 DCS11T3
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SDHC R/L 35060-11
l l 60 35 50
L1
f
ØD
107,5°
SSBC
R L N L1fØD
PSC40 SSBC R/L 22050-12
l l 50 22 40 SC
□□
1204 SCS1204
KGBS1221
KSS1221
4,5 LT15K LH045K*
PSC50 SSBC R/L 27060-12
l l 60 27 50
L1
f
ØD
75°
-
Inserts
Spare Parts
CCMT09T3_ _ NSU
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
Inserts
Spare Parts
DCMT11T3_ _ NMU
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
Inserts
Spare Parts
DCMT11T3_ _ NMU
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
General Turning, Copying and Facing
Inserts
Spare Parts
SCMT1204_ _ NMU
(Representative
example)
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
Positive Insert Type
Polygon - Shank Holder
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Right hand shown.
Right hand shown.
Right hand shown.
Right hand shown.
(*)
Item is sold separately.
External Holders
for pos. Inserts
External Tool Holders
D44
STJC
R L N L1fØD
PSC40 STJC R/L 27050-16 l l 50 27 40 TC
□□
16T3 TCS16T3
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 STJC R/L 35060-16 l l 60 35 50
L1
f
ØD
93°
SVJB
R L N L1fØD
PSC40 SVJB R/L 27050-16
l l 50 27 40 VB
□□
1604 VCS1604
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SVJB R/L 35060-16
l l 60 35 50
L1
f
ØD
93°
SVVB
R L N L1fØD
PSC40 SVVB N 00050-16 l50 40 VB
□□
1604 VCS1604
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SVVB N 00060-16 l60 50
L1
ØD
72,5°
SVHB
R L N L1fØD
PSC40 SVHB R/L 27050-16 l l 50 27 40 VB
□□
1604 VCS1604
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SVHB R/L 35060-16 l l 60 35 50
L1
f
ØD
107,5°
-
l
=
TCMT16T3_ _ NSU
(Representative
example)
VBMT1604_ _ NSU
(Representative
example)
VBMT1604_ _ NSU
(Representative
example)
VBMT1604_ _ NSU
(Representative
example)
Inserts
Spare Parts
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
Inserts
Spare Parts
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
Inserts
Spare Parts
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
Inserts
Spare Parts
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
General Turning, Copying and Facing
Positive Insert Type
Polygon - Shank Holder
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Right hand shown.
Right hand shown.
Right hand shown.
Right hand shown.
(*)
Item is sold separately.
External Holders
for pos. Inserts
External Tool Holders
Eurostock Recommended Tightening Torque (N·m)
D45
SVJC
R L N L1fØD
PSC40 SVJC R/L 27050-16 l l 50 27 40 VC
□□
1604 VCS1604
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SVJC R/L 35060-16 l l 60 35 50
L1
f
ØD
93°
SVVC
R L N L1fØD
PSC40 SVVC N 00050-16 l50 40 VC
□□
1604 VCS1604
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SVVC N 00060-16 l60 50
L1
ØD
72,5°
SVHC
R L N L1fØD
PSC40 SVHC R/L 27050-16
l l 50 27 40 VC
□□
1604 VCS1604
KGBS1111
KSS1111
3,5 LT15K LH035K*
PSC50 SVHC R/L 35060-16
l l 60 35 50
L1
f
ØD
107,5°
-
VCMT1604_ _ NSU
(Representative
example)
VCMT1604_ _ NSU
(Representative
example)
VCMT1604_ _ NSU
(Representative
example)
Inserts
Spare Parts
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
Inserts
Spare Parts
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
Inserts
Spare Parts
Cat. No.
Dimensions (mm)
Stock Applicable Insert
Holders
General Turning, Copying and Facing
Positive Insert Type
Polygon - Shank Holder
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Shim Shim
Screw
Insert
Screw Wrench Shim
Wrench
Right hand shown.
Right hand shown.
Right hand shown.
(*)
Item is sold separately.
External Holders
for pos. Inserts
External Tool Holders
D46
E1
E1 ~ E24
E
E2 - 4
E5
E6 - 7
E8
E9
E10
E11
E12
E13
E14
E14
E15
E16-17
E16-17
E18
E19
E20
E20
E21
E22
E23
E24
D…DCLN / S…PCLN
..................................................
D…DDUN / S…PDUN
.................................................
S…PSKN
..........................................................................
S…DTR
.............................................................................
D…DTFN / S…PTFN
...................................................
D…DWLN / S…WMLN
................................................
B/D…SCLC
......................................................................
S … SCLC
.....................................................................
S/C…SCLP
......................................................................
B/D…SDUC / SDQC
......................................................
S … SDQC / SDUC
......................................................
S/C…SSKP
......................................................................
S … STFC
......................................................................
B/D…STUP
......................................................................
S/C…STUP
......................................................................
D … SVUB / SVZB
.......................................................
S … SVQB / SVUB / SVZB
........................................
S/C…SWUB
.....................................................................
BXBR…R(-NB)
...............................................................
Boring Tool Selection Table
..........................................
Boring Tool Identication Table
....................................
Boring Tool Series
..........................................................
Selection
ISO
Features
Boring Bars for Negative Insert Type :
CN_ _:
DN_ _:
SN_ _:
SumiTurn T-Rex
TN_ _:
WN_ _:
Boring Bars for Positive Insert Type :
X-Bar for CC_ _:
CC_ _:
CP_ _:
X-Bar for DC_ _:
DC_ _:
SP_ _:
TC_ _:
X-Bar for TP_ _:
TP_ _:
X-Bar for VB_ _:
VB_ _:
WB_ _:
Very Small Dia. Boring
Boring Bars
Boring Bars
Content A ~ P
2
2,5
3
3,5
4
4,5
5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70
BXBR ~ 5 m m m m m m m
DABB ~2 l l l l
BSME ~4 l l l l l l
SEXC ~3 l l l
BNBB ~ 5 l l l l l
BNB ~ 4 l l l l l
S/C-SWUB ~ 3 ~ 8 l
S-STFC ~ 3 l l l l l l l
B/D-STUP ~ 6 l l l l l l l
S-STUP(B) ~ 3 l l l l l l l
C-STUP ~ 8 l l l l l l l l l
CTFP ~ 3 m m m m
D-DTFN ~ 3 ~ 6 lll
S-PTFN lll
BNZ ~ 5 l l l l l l
S-SCLP ~3 l l l l l
B-SCLP ~ 6 m m m
C-SCLP ~ 8 l l l
B/D-SCLC ~ 6 l l l l l l l
S-SCLC ~ 3 l l l l l l l
C-SCLC ~ 8 m m m m m m m m m m m
D-DCLN ~ 6 lll
S-PCLN ~ 3 llllll
D-DWLN ~ 6 lll
S-MWLN ~ 3 lll
2
2,5
3
3,5
4
4,5
5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70
E2 l
=
=
4,53,5 5,5 6,5
5,5
8,5
32 40 50
40
32 40 50
32 40 50
32 40 50
32 40 50
32 40 50
32 40 50
32 40 50
32 40
32
30 63
911
a
M45
a
E24
a
M36-M38
a
M36,37,39
a
M40
a
M41
a
E23
a
E19
a
E20
a
E20
a
E20
a
E12
a
E12
a
M33
a
E15
a
E15
a
E14
a
E14
a
E8
a
E8
a
E13
a
E13
Application
Very Small Dia. Boring
Stop Boring
Boring Depth
(L/D)
Shank
Applicable
Insert
Min. Boring øD (mm)
Steel
(Min. cutting diameter is shown when not matched in this table.)
Carbide
X - Bar
(Steel)
Special
boring bar
Sumidia
brazed
Sumiboron
brazed
Sumiboron
insert
Triangle
11° Pos.
Triangle
Neg. Type
Trigon
Type
5° Pos.
Triangle
Type
5° & 11° Pos.
a
Stock in Japan
Bottom Facing
Coloured boxes indicate available size.
Sumiboron
insert
80 ° Diamond
11° Pos. Type
80 ° Diamond
7° Pos. Type
80 ° Diamond
Neg. Type
a
Stock in Japan
Trigon
Neg. Type
Japanstock
Eurostock
a
Stock in Japan
Type Tooling
Boring Bars
Boring Tools Selection
According to Applications / Boring - øD
BORING TOOLS
Sumiboron
brazed
Sumiboron
insert
~
~
mmmm
l l l
GNDIS
GNDI
lllll l
l
27
l
l
lllll
mmmm
lllll
lllll
l l
l
m m
l
27
l
l
27
l
l
27
l
l
27
l
m
63
l
l l
l l
l l
l l
ll
ll
l
63
l
ll
l l l l
l l
m m m m
m m
~ 6
~ 3
~ 8 ~ 6
~ 3
~ 6
~ 8
~ 3
~ 6
~ 3
~ 6
~ 3
~ 6
~ 3
~ 8
~ 3
~ 3
~ 3
B/C-SVQB
B/D-SDUC
C-SDUC
S-SDUC
S-SDQC
B/D-SDQC
S-SVUB
D-SVUB
S-SVQB
S-SVZB
D-SVZB
D-DDUN
S-SSKP
C-SSKP
SSKC
CSKP
S-PSKN
S-PDUN
a
E9
a
E18
a
E18
a
E10
E3
6 8
10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70
6 8
10 12 13 14 16 18 20 22 25 28 32 35 40 44 50 54 70
34
a
E17
a
E17
a
E22
a
E21
a
E22
a
E22
a
E21
a
E9
a
E16
a
E16
a
F10/F26
a
F10/F24
Steel
Carbide
X - Bar
(Steel)
Application
Type
Boring Depth
(L/D)
Shank
Applicable
Insert Tooling
Min. Boring øD (mm)
CopyingThrough Boring
Square
Type
7° Pos.
Square
Type
11° Pos.
55 ° Diamond
7° Pos. Type
Square
Neg. Type
55 ° Diamond
Neg. Type
55 ° Diamond
Neg. Type
35 ° Diamond
Type
5° & 7° Pos.
a
Stock in Japan
a
Stock in Japan
a
Stock in Japan
a
Stock in Japan
Coloured boxes indicate available size.
Boring Bars
Boring Tools Selection
BORING TOOLS
Grooving
New
– –
D-DWLN
a
E13
D-DCLN
a
E8
D-DDUN
a
E9
D-DTFN
a
E12
–
– – – –
– – – – – –
– – – – – –
– – – –
– –
E4
S-SVUB
a
E22
S-SCLC
a
E14
C-STUP
a
E20
(
C-STUB
)
60° Trianglar Type
S-SSKP
a
E18
C-SSKP
a
E18
( )
S-SVQB
S-SVZB
S-STFC aE19
S-STUP(B)
aE20
S-SDUC
a
E16
S-SDQC
a
E17
B-STUP
a
E20
D-STUP
a
E20
B-SCLC
a
E14
D-SCLC
a
E14
B-SDUC
a
E16
B-SDQC
a
E17
D-SDUC
a
E16
D-SDQC
a
E17
D-SVUB
a
E21
D-SVZB
a
E21
S-SCLP
a
E15
C-SCLP
a
E15
S-SWUB
a
E23
C-SWUB
a
E23
S-PSKN
a
E10
S-DTR
a
E11
S-PCLN
a
E8
S-PDUN
a
E9
S-PTFN
a
E12
S-MWLN
a
E13
BNB
a
M41
BNBB
a
M40
BNZ
a
M41
BXBR
a
E24
BSME
a
M38
SEXC
a
M39
Boring Bars
Boring Tool Series
TOOLING SELECTION
Screw Lock
Anti-vibration
Anti-vibration
with Oil Hole
Anti-vibration
with Oil Hole CarbideSteelSteelCarbide
Carbide
Steel
Bottom FacingStop Boring Trough
Boring
80° DiamondTriangle Poligon
/ Others Square
Copying
55° Diamond 35° Diamond
System
Insert Type
Application
Lever LockTop ClampCBN
55°
T-REX
E
450
400
W
V
N
E5
F 80
K 125
160
H 100
G 90
L 140
J 110
M 150
S
C
B
D
S 16 R –S T U P R 11 03 18
-
(mm)
h
h
h
(mm) (mm)
(mm)
P
R
S
Q
T
U
170
200
250
180
300
350
C
D
E
A M
C P
E S
H V
L
B O
D R
F T
K W
A3°
C7°
E20°
G30°
P11°
B5°
D15°
F25°
N0°
O
R
L
N
A
L
D R
FT
J W
BQ
E S
GU
KY
Z
85°
82¡
80¡
55¡
75¡
50¡
55¡
86¡
35¡
80¡
90¡
45¡
90¡
93¡
75¡
60¡
90¡
75¡
95¡
95¡
75¡
60¡
60¡
N63¡
45¡
93¡
85¡
M
P
S
Steel
Carbide
Steel with Anti-vibration Mechanism
without Oil Hole
Steel with Anti-vibration Mechanism
with Oil Hole
Top Clamp
Double Clamp
Pin Lock Type
(Insert is
supported by
1 face)
Insert Shape
Symbol
Insert Shape
Symbol
Parallellogram
85°
Diamond
80°
Diamond
75°
Hexagonal
Rectangular
Insert Shape
Rhombic
86°
Pentagonal
Square
Diamond
35°
Octagonal
Parallelogram
82°
Diamond
55° Round
Diamond
50° Triangular
Parallelogram
55°
Trigon
Seat Clearance Angle
Symbol
Relief Angle
Special
Angle
Feed Direction
Symbol
Right Hand Feed
Feed Direction
Neutral Feed
Left Hand Feed
Holder Style
Shape
Symbol
Shape
Symbol
Offset
Nil
Nil
Nil
Nil
With
Offset
With
Offset
With
Offset
With
Offset
Offset
With
Offset
With
Offset
With
Offset
With
Offset
With
Offset
With
Offset
With
Offset
With
Offset
With
Offset
Nil
Top & Hole
Clamp Type
Lever Lock
Type (Insert is
Supported by
1 face)
Screw
Clamp Type
Chart 5Chart 4 Chart 6
Chart 7
Boring Bars
Shank Length
Symbol
Length (mm)
Shank Material
Chart 1
Shank
Material
Shank
Diameter
Chart 2
Shank
Length
Chart 3
This code may only be included in some of the catalogue nos.
Clamping
System
Chart 4
Insert
Shape
Chart 5
Holder
Style
Chart 6
Seat Clearance
Angle
Chart 7
Feed
Direction
Insert Cutting
Edge Length
Min. Bore
Diameter
Insert
Thickness
Symbol
Length (mm)
Clamping System
Symbol
System Structure
Symbol
System Structure
Catalogue Classication System For Boring Holders
Boring Tools Identication
Chart 1 Chart 2 Chart 3
Carbide with Oil Hole
E6
l
l
8 –
7 –
6 –
5 –
4 –
3 –
2 –
1 –
0
l l l l l l l l l
8 10 12 16 20 25 32 40 50
l
l
Steel shank
Application Guide
ATTENTION:
Min. over hang
length = 3,5 x ød
Shank size, ød (mm)
Please keep this area free
to get the effect of
”X Bar” chattering killer system
(X-Bar for pos. inserts) (X-Bar for neg. inserts)
Over hang length (L/ød)
Low cost solution for long precision bores -
eliminates chatter - improves productivity and
surface nish
Anti-Vibration Steel Shank
New negative type ”X Bar”
with high performance
double clamping system
Carbide shank
Rigid shank
for long high
precision bores
Boring Bars
Boring Bars
Since being the rst in 1976 to introduce indexable boring
bars, Sumitomo Electric has been continuously developing
a comprehensive range which includes the SEC-Small Hole
boring bar series, high rigidity boring head series, with either
steel / carbide shanks, and the latest anti-vibration mechanism
- SumiTurn X-Bar series coupled with a wide variety of insert
grades and chipbreakers, cover a whole range of process
requirements.
General Features
Features l
l
l
l
l
Wide selection for various boring operations
Minimum bore diameter from ø5,5mm onwards
New anti-vibration boring bars, SumiTurn X-Bar.
High rigidity head-design for small boring bars
Wide selection of grades and chipbreakers available for various processes and work materials
XXX
Boring Tool Series
Series
Evacuates
long chips
Unique structure of X-Bar head
The damper resists vibration
Vibration
direction in cut
Good Chip Evacuation
from new head design
Chatter Killer System
- Eliminates Vibration
Evacuates
short chips
Strong cross
section to withstand
high cutting force
Ribbed structure for
maximum
rigidity
E7
1 2 3 4 5 6 7 8 9 10
l
l
l
2
4
0 0,2 0,4
2
4
0 0,2 0,4
2
4
0 0,2 0,4
2
4
0 0,2 0,4
NFK
NLUW
NLU
NSU
NSF
NMU
NUS L/RSDW
L/RFX
L/RW
L/RFY
NSI
NSC
NFC
L/RSD
L/RFYS
SumiDia
SumiBoron
(X-Bar for pos. inserts)
(X-Bar for neg. inserts)
Feed rate (mm/rev)Feed rate (mm/rev) Feed rate (mm/rev)
Depth of cut (mm)
Depth of cut (mm)
Depth of cut (mm)
Recommended Chip Breakers
M-Class Light-Medium-CutM-Class Finish-Light-Cut
General
Steel
Stainless
Steel
Heat
Resistive
Alloy
Cast
Iron
Hardened
Steel
Non-
Ferrous
Metal
Powder
Metal
Boring Bars
Boring Bars
Boring Tool Series
Grades
Recommended Over Hang Length / Shank Diameter (L/D)
Type of boring bar Over hang length (L/D)
Process Work Material
Finish~Light Cut
Tool Material
CVD
PVD
Coated
Carbide
Coated
Cermet
Cermet
Carbide
Medium Cut
Rigid head design for low cost hole
boring.
Chatter killer system eliminates
vibration - improves productivity -
improves quality
High rigidity shank for high
accuracy hole boring.
Steel Shank
Carbide Shank
Anti-Vibration Type Shank
Preferred choice Suitable
G-Class Ground Typ
G-Class Breaker
Feed rate (mm/rev)
Depth of cut (mm)
High Precision
New
New
New
E8
øDmin
D-DCLN
D
CN 1204
l l
l l
l l
32 25 23 300 26 17 -12°
40 32 30 300 26 22 -10°
50 40 37 350 26 27 -10°
ød h
l1 l2
f
g
D25T - DCLN R/L 1204-32
D32T - DCLN R/L 1204-40
D40U - DCLN R/L 1204-50
R L
LH025LH040
SCP-2
CNS1203B
CNS1204B
BFTX0307N
BFTX0409N
3,4
TRX10(*)
TRX15(*)
(*)
N-GU
R L
øDmin
d h l1 l2 f g
S.....09 LCL3C-SD LCS3B-SD - - LH020
S25T.....12 LCL4C-SD LCS4B-SD - - LH025
S32U.....12 LCL4T-SD LCS41BS-SD LSC42SD LSP4SD LH030
S40V.....12 LCL4SD LCS42BS-SD LSC42SD LSP4SD LH030
S.....16 LCL5SD LCS5B-SD LSC53SD LSP5SD LH030
S.....19 LCL5C-SD LCS6B-SD LSC63SD LSP6SD LH040
S20S - PCLN R/L09
S25T - PCLN R/L09
S25T - PCLN R/L12
S32U - PCLN R/L12
S40V - PCLN R/L12
S32U - PCLN R/L16
S40V - PCLN R/L16
S50W - PCLN R/L16
S50W - PCLN R/L19
25 20 18 250 29 13 -11°
30 25 23 300 33 17 -10°
32 25 23 300 42 17 -10°
40 32 30 350 49 22 -11°
50 40 37 400 56 27 -10°
40 32 30 350 56 22 -11°
50 40 37 400 56 27 -10°
63 50 47 450 56 35 -11°
63 50 47 450 63 35 -11°
CN_ _ 0903_ _
CN_ _ 1204_ _
CN_ _ 1606_ _
CN_ _ 1906_ _
S - PCLN R/L
CNMG 0903_ _ NGU - -
CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _
CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _
CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _
CNMG 1606_ _ NGU CNMM 1606_ _ NMP -
CNMG 1906_ _ NGU CNMM 1906_ _ NMP -
S - PCLN R/L
l l
l l
l l
l l
l l
l l
l l
q q
q q
l
=
q
=
Holders
Stock
Bottom facing
Wrench
Ordering No.
Clamp Spring Clamp
bolt Shim Shim
screw
Wrench
Spare Parts
Above gures show right hand tools.
Anti-vibration D type
with oil hole
Dimensions (mm) Insert (eg.)
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Note: Wrench (TRX type) for shim screw is not included.
Insert (eg.)
Boring Bars
for neg. Insert
Holder Lever pin Clamp bolt
Shim
Shim pin Wrench
Tool holders (P type)
with lever-lock system
Ordering No.
Stock
Dimensions (mm)
Applicable Inserts Spare Parts
Double sided One sided
Carbides, Cermets
CBN, PCD
All gures show right hand tools.
For Negative CN _ _ - Inserts ( a = 0°)
D…DCLN / S…PCLN Type
Holders
Eurostock
Delivery on request
Recommended Tightening Torque (N·m)
E9
(*)
øDmin
D-DDUN
D
DN 1104
DN 1506
l l
l l
l l
40 32 30 300 26 22 -10°
40 32 30 300 26 22 -12°
50 40 37 350 26 27 -12°
D32T - DDUN R/L 1104-40
D32T - DDUN R/L 1506-40
D40U - DDUN R/L 1506-50
R L
N-GU
LH025LH040
SCP-1
SCP-2
DNS1104B
DNS1506B
BFTX0307N
BFTX0409N
3,4
TRX10(*)
TRX15(*)
R L
øDmin
d h l1 l2 f g
S25T - PDUN R/L 11
S32U - PDUN R/L 15 04
S40V - PDUN R/L 15
S50W - PDUN R/L 15
DN_ _ 1104_ _
DN_ _ 1504_ _
DN_ _ 1506_ _
l l
l l
l l
q q
32 25 23 300 35 17 -11°
40 32 30 350 40 22 -11°
50 40 37 400 56 27 -11°
63 50 47 450 63 35 -10°
S - PDUN R/L
S - PDUN R/L
S25T ....11 LCL3DB-SD LCS3DB-SD – – LH020
S32U ....15 04 LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S40V ....15 LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S50W....15 LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
DNMG 1104_ _ NGU - DNGA 1104_ _
DNMG 1504_ _ NGU DNMM 1504_ _ NMP DNGA 1504_ _
DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _
DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _
ød h
l1 l2
f
g
Note: Wrench (TRX type) for shim screw is not included.
Copying
Ordering No.
Holders
Anti-vibration D type
with oil hole
Stock Dimensions (mm) Insert (eg.)
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Insert (eg.)
WrenchClamp Spring Clamp
bolt Shim Shim
Screw
Wrench
Spare Parts
Above gures show right hand tools.
Tool holders (P type)
with lever-lock system
Ordering No.
Stock
Dimensions (mm)
All gures show right hand tools.
Holders
Holder Lever pin Clamp bolt
Shim
Shim pin Wrench
Applicable Inserts Spare Parts
Double sided One sided
Carbides, Cermets
CBN, PCD
For Negative DN _ _- Inserts ( a = 0°)
Boring Bars
D…DDUN / S…PDUN Type
Boring Bars
for neg. Insert
E10
R L
øDmin
d h l1 l2 f g
S25T - PSKN R/L 12
S32U - PSKN R/L 12
S40V - PSKN R/L 12
S40V - PSKN R/L 15
S50W - PSKN R/L 15
S50W - PSKN R/L 19
SN_ _ 1204_ _
SN_ _ 1506_ _
SN_ _ 1906_ _
l l
l l
l l
l q
q q
q q
32 25 23 300 42 17 -11°
40 32 30 350 45 22 -10°
50 40 37 400 50 27 -10°
63 40 47 400 60 35 -10°
63 50 47 450 60 35 -10°
63 50 47 450 60 35 -9°
S - PSKN R/L
S25T....12 LCL4C-SD LCS4B-SD – – LH025
S32U....12 LCL4T-SD LCS41BS-SD LSS42SD LSP4SD LH030
S40V....12 LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030
S....15 LCL5SD LCS5B-SD LSS53SD LSP5SD LH030
S....19 LCL5C-SD LCS6B-SD LSS63SD LSP6SD LH040
SNMG 0903_ _ NGU - -
SNMG 1204_ _ NGU SNMM 1204_ _ NMP SNGA 1204_ _
SNMG 1204_ _ NGU SNMM 1204_ _ NMP SNGA 1204_ _
SNMG 1506_ _ NGU SNMM 1506_ _ NMP -
SNMG 1906_ _ NGU SNMM 1906_ _ NMP -
S - PSKN R/L
l
=
q
=
=
Tool holders (P type)
with lever-lock system
Ordering No.
Stock
Dimensions (mm)
All gures show right hand tools.
Holders
Holder Lever pin Clamp bolt
Shim
Shim pin Wrench
Applicable Inserts Spare Parts
Double sided One sided
Carbides, Cermets
CBN
Boring Bars
for neg. Insert
For Negative SN _ _ - Inserts ( a = 0°)
Boring Bars
S…PSKN Type
Eurostock
Delivery on request
Japanstock
Recommended Tightening Torque (N·m)
E11
TRX10
(*)
S-DTR
l q
l q
S32S-DTR55C R/L-17
S40T-DTR55C R/L-17
44 32 30 250 40 22 -12° 7
50 40 37 300 40 25 -10° 6,2
TRCP3
f
l2
l1
hød
øD
min
R L
g
S-SP4-20
BX0520
TRW5505
BFTX0307N
2,0
TSW040
e
(*)
E11
TRM 551704-FL 0,4
m m
551708-FL 0,8
m
TRM 551704-LU 0,4
lmlm
551708-LU 0,8
lmlm
551712-LU 1,2
lmlm
TRM 551704-SU 0,4
m m lm
551708-SU 0,8
m m lm
551712-SU 1,2
m m lm
TRM 551704-GU 0,4
lmlll
551708-GU 0,8
lmlll
551712-GU 1,2
lml l m
l l
150 300
l l
100 250 l l
80 200
l l
50 150
l l
150 350 l l
120 300
l l
220 400
AC810P AC820P AC830P AC630M T3000Z
l l
l l
100 160
l l
100 250
l l
100 400
P
M
l l
120 300
l l
80 230
l l
150 350
AC8025P
l l
100 250
AC8025P
AC810P
AC820P
AC830P
AC630M
T3000Z
LU
SU
GU
FL
r
Boring Bars
for neg. Insert
Note: Wrench (TRX10) for shim is not included.
RIGIDITY - ECONOMY - PRECISION
Boring Bars
”T-REX” Type
Internal Turning & Copying
Proling
Stock
Ordering No.
Dimensions (mm)
Clamp
Holders
Spare Parts
Spring Screw Shim Screw Wrench Wrench
Advantages
With 6 cutting edges and a 55 degree included angle - T-Rex is the intelligent alternative to prole turning with a traditional 4
edge DNMG insert.
T-REX Inserts for Maximum Economy
Above gures show right hand tools.
Grade
Coated Carbide
Coated Cermet
Work
materials
Low carbon steel
Alloy steel
Finishing
Stainless steel
Medium cutting
Interrupted cutting
Application
range
Recommended Cutting Conditions
Cutting speed (m/min)
Preferred choice Suitable
Finishing
Ordering No.
Light Cut
Coated Carbide
Coated
Cermet
Application Steel
Stainless steel
Inserts
Fine
Finishing
ShapeApplic.
New
(*)
g
l1l2
hød f
øDmin
D-DTFN
D
TN 1604
l l
l l
l l
32 25 23 300 21 17 -12°
40 32 30 300 26 22 -10°
50 40 37 350 26 27 -10°
D25T - DTFN R/L 1604-32
D32T - DTFN R/L 1604-40
D40U - DTFN R/L 1604-50
R L
N-GU
LH025LH040
SCP-1
TNS1603B
TNS1604B
BFTX0307N
2,0
TRX10(*)
S....11 LCL3T-SD LCS3B-SD – – LH020
S....16 LCL3SD LCS3TB-SD LST317SD LSP3SD LH025
S....22 LCL4SD LCS42BS-SD LST42SD LSP4SD LH030
- - -
TNMG 1604_ _ NGU TNMM 1604_ _ NMP TNGA 1604_ _
TNMG 2204_ _ NGU TNMM 2204_ _ NMP TNGA 2204_ _
E12E12
R L
øDmin
d h l1 l2 f g
S - PTFN R/L
S20S - PTFN R/L 11
S25T - PTFN R/L 16
S32U - PTFN R/L 16
S40V - PTFN R/L 16
S50W - PTFN R/L 16
S40V - PTFN R/L 22
S50W - PTFN R/L 22
TN_ _ 1103_ _
TN_ _ 1604_ _
TN_ _ 2204_ _
l l
l l
l l
l q
q q
l l
q q
25 20 18 250 30 13 -12°
32 25 23 300 43,3 17 -13°
40 32 30 350 49,6 27 -12°
50 40 37 400 49,5 27 -11°
63 50 47 450 56 35 -10°
50 40 37 400 59 27 -11°
63 50 47 450 66 35 -10°
S - PTFN R/L
l
=
q
=
Stock Dimensions (mm)
Insert (eg.)
WrenchClamp Clamp
bolt
Shim
Screw
Note: Wrench (TRX type) for shim screw is not included.
Stop boring
Ordering No.
Holders Above gures show right hand tools.
Anti-vibration D type
with oil hole
Insert (eg.)
Spring Shim
Wrench
Spare Parts
Holder Lever pin Clamp bolt
Shim
Shim pin Wrench
Applicable Inserts Spare Parts
Double sided One sided
Carbides, Cermets
CBN
Boring Bars
for neg. Insert
For Negative TN _ _- Inserts ( a = 0°)
Boring Bars
D…DTFN / S…PTFN Type
Tool holders (P type)
with lever-lock system
Ordering No.
Stock
Dimensions (mm)
All gures show right hand tools.
Holders
Eurostock
Delivery on request
Recommended Tightening Torque (N·m)
(*)
g
l1l2
hød f
øDmin
D-DWLN
D
WN 0804
l l
l l
l l
32 25 23 300 26 17 -12°
40 32 30 300 26 22 -10°
50 40 37 350 26 27 -10°
D25T - DWLN R/L 0804-32
D32T - DWLN R/L 0804-40
D40U - DWLN R/L 0804-50
R L
N-GU
LH025LH040
SCP-2
WNS0803B
WNS0804B
BFTX0307N
BFTX0409N
3,4
TRX10(*)
TRX15(*)
E13
R L
øDmin
d h l1 l2 f g
S....08 HE060011W WB 6-16 HE060011P HE060011E LH025, LH030 WNMG 0804_ _ NGU WNMM 0804_ _ NMP
S - MWLN R/L
S25R - MWLN R/L 08
S32S - MWLN R/L 08
S40T - MWLN R/L 08
WNMG 0804_ _
l l
l l
l l
32 25 23 200 28 17 -15°
40 32 30 250 28 22 -14°
50 40 37 300 28 27 -12°
S - MWLN R/L
Above gures show right hand tools.
Insert (eg.)
Spring Shim
Wrench
Note: Wrench (TRX type) for shim screw is not included.
Bottom facing
Ordering No.
Holders
Anti-vibration D type
with oil hole
Stock Dimensions (mm)
Insert (eg.)
WrenchClamp Clamp
bolt
Shim
Screw
Spare Parts
Holder Clamp
Double screw
Pin Shim
Wrench
For Negative WN _ _- Inserts ( a = 0°)
Boring Bars
for neg. Insert
Boring Bars
D…DWLN / S…MWLN Type
Tool holders (M type)
with wedge clamp system
Ordering No.
Stock
Dimensions (mm)
All gures show right hand tools.
Applicable Inserts Spare Parts
Double sided One sided
Carbides, Cermets
Holders
E14
S.....06 BFTX02505N 1,1 TRX08
S16R.....09 BFTX0407N 3,0 TRX15
S20S.....09 BFTX0409N 3,4 TRX15
S.....12 BFTX0511N 5,0 TRX20
CCMT 0602_ _ NFP CCGW 0602_ _ -
CCMT 09T3_ _ NFP CCGW 09T3_ _ -
CCMT 09T3_ _ NFP CCGW 09T3_ _ -
CCMT 1204_ _ NFP CCGW 1204_ _ -
R L
øDmin
d h l1 l2 f g
S10K - SCLC R/L 06
S12M - SCLC R/L 06
S16R - SCLC R/L 06
S16R - SCLC R/L 09
S20S - SCLC R/L 09
S25T - SCLC R/L 12
S32U - SCLC R/L 12
S40V - SCLC R/L 12
CC_ _ 0602_ _
CC_ _ 09T3_ _
CC_ _ 1204_ _
l l
l l
l l
l l
l l
l l
l l
q l
13 10 9 125 9 7 -12°
16 12 11 150 11 9 -10°
20 16 15 200 15 11 -8°
20 16 15 200 15 11 -8°
25 20 18 250 20 13 -7°
32 25 23 300 20 17 -6°
40 32 30 350 25 22 -10°
50 40 37 400 25 27 -8°
S - SCLC R/L
S - SCLC R/L
B08H - SCLC R/L 0602-10
B10K - SCLC R/L 0602-12
D12M - SCLC R/L 0602-14
D16R - SCLC R/L 09T3-18
D20S - SCLC R/L 09T3-22
D25T - SCLC R/L 1204-32
D32T - SCLC R/L 1204-40
l1
hød
l2
f
R L
øDmin
CC T 0602
1.
2.
CC T 09T3
CC T 1204
TRX08
TRX20
TRX15
BFTX02505N
1,1
BFTX02506N
BFTX0407N
BFTX0409N
BFTX0511N
5,0
l l
l l
l l
l l
l l
l l
l l
B/D-SCLC
10 8 7 100 5,5 19 -13°
12 10 9 125 6 21 -12°
14 12 11 150 7 25 -10°
18 16 15 200 11 30 -8°
22 20 18 250 13 30 -7°
32 25 23 300 17 38 -6°
40 32 30 300 20 53 -6°
g
l
=
q
=
Applicable Inserts Spare Parts
Carbides, Cermets
Holder Screw Wrench
Stock
Dimensions (mm)
All gures show right hand tools.
Holders
Tool holders (S type)
with screw-lock system Ordering No.
Min. Bore Dia.
Oil hole
All gures show right hand tools.
Boring Bars
for pos. Insert
For Positive CC _ _- Inserts ( a = 7°)
Boring Bars
B/D/S…SCLC Type
Anti-vibration
B type
Anti-vibration
D type
with oil hole
Steel shank Ordering No. Stock Dimensions (mm) Insert (ex.)
Insert (ex.)
Fig. Screw Wrench
Spare Parts
Bottom facing
B Type
(Fig.1)
D Type
(Fig.2)
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Holders
Eurostock
Delivery on request
Recommended Tightening Torque (N·m)
E15
R L
øDmin
d h l1 l2 f g
S/C 10.....08 BFTX 0305 A - TRX 10
S/C 12.....08 BFTX 0305 A - TRX 10
S/C 16.....09 BFTX 0407 A 3,4 TRX 15
S 20.....09 BFTX 0407 A 3,4 TRX 15
S 25.....12 BFTX 0509 A 5,0 TRX 20
CPGT 0802_ _ NSD CPMW 0802_ _
CPGT 0802_ _ NSD CPMW 0802_ _
CPGT 0903_ _ NSD CPMW 0903_ _
CPGT 0903_ _ NSD CPMW 0903_ _
CPGT 1204_ _ NSD -
S/C-SCLP R/L
CP_ T 0802_ _
CP_ T 0903_ _
S10K - SCLP R/L 08
S12M - SCLP R/L 08
S16R - SCLP R/L 09
S20S - SCLP R/L 09
S25T - SCLP R/L 12
CP_ T 0802_ _
CP_ T 0903_ _
CP_ T 1204_ _
S - SCLP R/L
C - SCLP R/L
l l
l l
l l
l l
l l
l q
q q
l q
12 10 9 125 12 6 -5°
16 12 11 150 15 8 -3°
20 16 15 200 18 10 -3°
25 20 18 250 18 12,5 0
28 25 22 300 17,4 14 -3°
12 10 9 180 15 6 -5°
16 12 11 200 15 8 -2°
20 16 15 250 15 10 -2°
C10Q - SCLP R/L 08
C12R - SCLP R/L 08
C16S - SCLP R/L 09
For Positive CP _ _- Inserts ( a = 11°)
Boring Bars
for pos. Insert
Boring Bars
Tool holders (S type)
with screw-lock system
Ordering No.
Stock
Dimensions (mm)
Applicable Inserts Spare Parts
Carbides, Cermets CBN
All gures show right hand tools.
Steel shank
Carbide shank
Holders
S/C…SCLP Type
Holder Screw Wrench
E16
S10K.....07 BFTX02506N 1,5 TRX08
S12M.....07 BFTX02506N 1,5 TRX08
S16R.....07 BFTX02506N 1,5 TRX08
S.....11 BFTX0409N 3,4 TRX15
DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _
DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _
DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _
DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _
S - SDUC R/L
S - SDQC R/L
R L
øDmin
d h l1 f e g
S10K - SDUC R/L 07
S12M - SDUC R/L 07
S16R - SDUC R/L 07
S20S - SDUC R/L 11
S25T - SDUC R/L 11
S32U - SDUC R/L 11
DC_ _ 0702_ _
DC_ _ 11T3_ _
l l
l l
l l
l l
l l
l l
13 10 9 125 7 2,5 -8°
16 12 11 150 9 3,5 -8°
20 16 15 200 11 4 -6°
25 20 18 250 13 4,5 -6°
32 25 22 300 17 7,5 -6°
40 32 30 350 22 11 -6°
S - SDUC R/L
D
D
B10M - SDUC R/L 0702-13
D12M - SDUC R/L 0702-16
D16R - SDUC R/L 0702-20
D20S - SDUC R/L 11T3-25
D25S - SDUC R/L 11T3-32
D32T - SDUC R/L 11T3-40
l1
hød ef
R L
øDmin
DC T 0702
1.
2.
DC T 11T3
TRX08
TRX15
BFTX02506N
1,5
BFTX0409N
3,4
l l
l l
l l
l l
l l
l l
B/D-SDUC
16 12 11 150 9 3,5 -8°
20 16 15 200 11 4,0 -6°
25 20 18 250 13 4,5 -6°
32 25 22 250 17 7,0 -6°
40 32 30 300 22 8,0 -6°
13 10 9 150 7 2,5 -8°
g
l
= Eurostock
Applicable Inserts Spare Parts
Carbides, Cermets CBN, PCD
Boring Bars
for pos. Insert
For Positive DC _ _- Inserts ( a = 7°)
Boring Bars
B/D/S…SDUC Type
Holder Screw Wrench
Ordering No.
Stock
Dimensions (mm)
All gures show right hand tools.
Holders
Min. Bore Dia.
Oil hole
All gures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Tool holders (S type)
with screw-lock system
Anti-vibration
B type
Anti-vibration
D type
with oil hole
Steel shank Ordering No. Stock Dimensions (mm) Insert (ex.)
Insert (ex.)
Fig. Screw Wrench
Holders
Spare Parts
Copying
B Type
(Fig.1)
D Type
(Fig.2)
Recommended Tightening Torque (N·m)
S10K.....07 BFTX02506N 1,5 TRX08
S12M.....07 BFTX02506N 1,5 TRX08
S16R.....07 BFTX02506N 1,5 TRX08
S.....11 BFTX0409N 3,4 TRX15
DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _
DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _
DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _
DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _
S - SDUC R/L
S - SDQC R/L
R L
øDmin
d h l1 f e g
S10K - SDQC R/L-07
S12M - SDQC R/L-07
S16R - SDQC R/L-07
S20S - SDQC R/L-11
S25T - SDQC R/L-11
DC_ _ 0702_ _
DC_ _ 11T3_ _
l l
l l
l l
l l
l l
13 10 9 125 7 2,5 -8°
16 12 11 150 9 3,5 -8°
20 16 15 200 11 4 -6°
25 20 18 250 13 4,5 -6°
32 25 22 300 17 7 -6°
E17
S - SDQC R/L
B/D-SDQC
D
D
l1
hød ef
R L
øDmin
B10M - SDQC R/L 0702-13
D12M - SDQC R/L 0702-16
D16R - SDQC R/L 0702-20
D20S - SDQC R/L 11T3-25
D25S - SDQC R/L 11T3-32
D32T - SDQC R/L 11T3-40
DC T 0702
1.
2.
DC T 11T3
TRX08
TRX15
BFTX02506N
1,5
BFTX0409N
3,4
l l
l l
l l
l l
l l
16 12 11 150 9 3,5 -8°
20 16 15 200 11 4,0 -6°
25 20 18 250 13 4,5 -6°
32 25 22 250 17 7,0 -6°
40 32 30 300 22 7,0 -10°
13 10 9 150 7 2,5 -8°
g
l l
Applicable Inserts Spare Parts
Carbides, Cermets CBN, PCD
Holder Screw Wrench
Ordering No.
Stock
Dimensions (mm)
All gures show right hand tools.
Holders
All gures show right hand tools.
Ordering No. Stock Dimensions (mm) Insert (ex.)Fig. Screw Wrench
Holders
Spare Parts
Anti-vibration
B type
Anti-vibration
D type
with oil hole
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
For Positive DC _ _- Inserts ( a = 7°)
Boring Bars
for pos. Insert
Boring Bars
B/D/S…SDQC Type
Copying
Min. Bore Dia.
Oil hole
Insert (ex.)
B Type
(Fig.1)
D Type
(Fig.2)
Tool holders (S type)
with screw-lock system
Steel shank
E18
R L
øDmin
d h l1 l2 f g
S/C 12.....09
S/C 16.....09
S 20.....09 BFTX 0307 A 2,0 TRX 10
S 25.....09
SPGT 0903_ _ L/R-SD
SPGW 0903_ _
S/C-SSKP R/L
SP_ T 0903 _ _
S12M - SSKP R/L 09
S16R - SSKP R/L 09
S20S - SSKP R/L 09
S25T - SSKP R/L 09
SP_ T 0903_ _
S - SSKP R/L
C - SSKP R/L
l l
l l
l q
l q
l q
l q
16 12 11 150 9 8 -6°
20 16 15 200 6,8 10 -4°
25 20 18 250 8,5 12,5 -2°
28 25 22 300 5 14 0
16 12 11 200 25 8 -6°
20 16 15 250 30 10 -4°
C12R - SSKP R/L 09
C16S - SSKP R/L 09
l
=
q
=
Steel shank
Carbide shank
All gures show right hand tools.
Spare Parts
Boring Bars
for pos. Insert
For Positive SP _ _- Inserts ( a = 11°)
Boring Bars
S/C…SSKP Type
Tool holders (S type)
with screw-lock system
Ordering No.
Stock
Dimensions (mm)
Applicable Inserts
Carbides, Cermets CBN
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
SPGT gure shows left hand tool.
Holders
Holder Screw Wrench
Eurostock
Delivery on request
Recommended Tightening Torque (N·m)
E19
R L
øDmin
d h l1 l2 f g
S10K - STFC R/L 09
S12M - STFC R/L 11
S16R - STFC R/L 11
S20S - STFC R/L 11
S25T - STFC R/L 16
S32U - STFC R/L 16
S40V - STFC R/L 16
TC_ _ 0902_ _
TC_ _ 1102_ _
TC_ _ 16T3_ _
S - STFC R/L
S.....09 BFTX02205N 0,5 TRX06
S.....11 BFTX02506N 1,5 TRX08
S.....16 BFTX0409N 3,4 TRX15
TCMT 0902_ _ NFP - TCGW 0902_ _
TCMT 1102_ _ NFP TCMT 1102_ _ NSK TCGW 1102_ _
TCMT 16T3_ _ NFP TCMT 16T3_ _ NSK TCGW 16T3_ _
S - STFC R/L
l l
l l
l l
l l
l q
l q
q q
13 10 9 125 - 7 -15°
16 12 11 150 10 9 -10°
20 16 15 200 12 11 -6°
25 20 18 250 14 13 -3°
32 25 23 300 18 17 -6°
40 32 30 350 20 22 -10°
50 40 37 400 25 27 -8°
Spare Parts
For Positive TC _ _- Inserts ( a = 7°)
Boring Bars
for pos. Insert
Boring Bars
S …STFC Type
Tool holders (S type)
with screw-lock system
Ordering No.
Stock
Dimensions (mm)
All gures show right hand tools.
Applicable Inserts
Carbides, Cermets CBN, PCD
Holders
Holder Screw Wrench
E20
R L
øDmin
d h l1 l2 f g
S/C 08.....06-01 BFTX 0204 A 0,5 TRX 06
S/C 08.....08-02 BFTX 0204 A 0,5 TRX 06
S/C 10.....11-03 BFTX 0306 A 2,0 TRX 10
S/C 12/16.....11-03 BFTX 0307 A 2,0 TRX 10
S 20/25.....16 BFTX 0410 A 3,4 TRX 15
TBGT 0601_ _L/R-W -
TPGT 0802_ _L/R-W TPMW 0802_ _
TPGT 1103_ _L/R-W TPGW 1103_ _
TPGT 1103_ _L/R-W TPGW 1103_ _
TPGT 1604_ _L/R-W TPGW 1604_ _
S/C-STU_ R/L
g
B/D-STUP
l1
hød
l2
f
R L
øDmin
TP T 0802
1.
2.
TP T 1103
TP T 1604
TRX06
TRX15
TRX10
BFTX0204A 0,5
BFTX0306A
2,0
BFTX0307A 2,0
BFTX0410A
3,4
l l
l l
l l
l l
l l
l l
l l
10 8 7 100 5 13 -10°
12 10 9 125 6 15 -8°
14 12 11 150 7 17 -7°
18 16 15 200 9 18 -4°
22 20 18 250 11 18 -3°
28 25 22 300 14 18 -2°
40 32 30 300 20 13 -2°
B08H - STUP R/L 0802-10
B10K - STUP R/L 1103-12
D12M - STUP R/L 1103-14
D16R - STUP R/L 1103-18
D20S - STUP R/L 1103-22
D25T - STUP R/L 1604-28
D32T - STUP R/L 1604-40
TB_T 0601_ _
TP_T 0802_ _
TP_T 1103_ _
S08H - STUB R/L 06-01
S08H - STUP R/L 08-02
S10K - STUP R/L 11-03
S12M - STUP R/L 11-03
S16R - STUP R/L 11-03
S20S - STUP R/L 16
S25T - STUP R/L 16
TB_T 0601_ _
TP_T 0802_ _
TP_T 1103_ _
TP_T 1604_ _
S - STUP/B R/L
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l q
8 8 7 100 30 4 -12°
10 8 7 100 13 5 -10°
12 10 9 125 15 6 -8°
16 12 11 150 17 8 -6°
20 16 15 200 18 10 -2°
25 20 18 250 18 12,5 -3°
28 25 22 300 18 14 -2°
8 8 7 150 50 4 -12°
10 8 7 150 18 5 -10°
12 10 9 180 19 6 -8°
16 12 11 200 25 8 -6°
20 16 15 250 30 10 -4°
C - STUP/B R/L
C08M - STUB R/L 06
C08M - STUP R/L 08
C10Q - STUP R/L 11
C12R - STUP R/L 11
C16S - STUP R/L 11
l
=
q
=
Steel shank
Carbide shank
Min. Bore Dia.
Oil hole
Holders
Holder Screw Wrench
All gures show right hand tools.
Boring Bars
for pos. Insert
For Positive TB / TP _ _- Inserts ( a = 5, 11°)
Boring Bars
B/D/S/C…STUP(B) Type
Tool holders (S type)
with screw-lock system
Ordering No.
Stock
Dimensions (mm)
Carbides, Cermets CBN, PCD
Applicable Inserts Spare Parts
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Stop boring
Anti-vibration
B type
Anti-vibration
D type
with oil hole
Steel shank Ordering No. Stock Dimensions (mm) Insert (ex.)
Insert (ex.)
Fig. Screw Wrench
Spare Parts
B Type
(Fig.1)
D Type
(Fig.2)
Holders
Eurostock
Delivery on request
Recommended Tightening Torque (N·m)
g
g
l1
l1
h
h
ød
ød
e
e
f
f
øDmin
øDmin
E21
D-SVUB
D-SVZB
Dmin
1.
1.
2.
2.
VB 1103
VB 1103
VB 1604
VB 1604
l l
l l
l l
l l
l l
l l
l l
l l
22 16 15 200 13 5 -7°
27 20 18 250 15 5 -5°
35 25 23 300 20,5 9
-7,5°
40 32 30 300 22 9
-7,5°
22 16 15 200 13 5 -7
27 20 18 250 15 5 -5
35 25 23 300 20,5 9 -7,5
40 32 30 300 22 9 -7,5
D16R - SVUB R/L 1103-22
D20S - SVUB R/L 1103-27
D25T - SVUB R/L 1604-35
D32T - SVUB R/L 1604-40
D16R - SVZB R/L 1103-22
D20S - SVZB R/L 1103-27
D25T - SVZB R/L 1604-35
D32T - SVZB R/L 1604-40
R L
R L
–
–
–
–
–
–
–
–
BFTX02506
TRX08
BFTX03508
2,0
TRX10
VP32B
BH03504
SVP32 LH020
BFTX02506
TRX08
BFTX03508
2,0
TRX10
VP32B
BH03504
SVP32 LH020
Copying
Copying
Wrench
Wrench
Ordering No.
Ordering No.
Shim
Shim
Pin
Pin
Clamp
screw
Clamp
screw
Wrench
Wrench
Screw
Screw
Holders
Holders
Spare Parts
Spare Parts
Above gures show right hand tools.
Above gures show right hand tools.
Anti-vibration D type
with oil hole
Anti-vibration D type
with oil hole
Stock
Stock
Dimensions (mm)
Dimensions (mm)
Insert (ex.)
Insert (ex.)
Fig.
Fig.
For Positive VB _ _- Inserts ( a = 5°)
Boring Bars
D…SVUB / SVZB Type
Oil hole
Oil hole
Oil hole
Oil hole
Boring Bars
for pos. Insert
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Insert (ex.)
Insert (ex.)
Fig.1
Fig.1
Fig.2
Fig.2
R L
øDmin
d h l1 f g e
VB_ _ 1102_ _
VB_ _ 1604_ _
S16R - SVQB R/L 11
S20S - SVQB R/L 11
S25T - SVQB R/L 16
S32U - SVQB R/L 16
S40V - SVQB R/L 16
VB_ _ 1102_ _
VB_ _ 1604_ _
S - SVQB R/L
VBMT 1102_ _ NFP VBMT 1102_ _ NSK -
VBMT 1102_ _ NFP VBMT 1102_ _ NSK -
VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _
VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _
VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _
S16R - SVUB R/L 11
S20S - SVUB R/L 11
S25T - SVUB R/L 16
S32U - SVUB R/L 16
S40V - SVUB R/L 16
S - SVUB R/L
VB_ _ 1102_ _
VB_ _ 1604_ _
S16R - SVZB R/L 11
S20S - SVZB R/L 11
S25T - SVZB R/L 16
S32U - SVZB R/L 16
S40V - SVZB R/L 16
S - SVZB R/L
l l
l l
l l
l l
q q
l l
l l
l l
l l
q q
l l
l l
l l
l l
q q
22 16 15 200 13 -6,5°
27 20 18 250 15 -6,5°
35 25 23 300 20,5 -6,5°
40 32 30 350 22 -6,5°
50 40 37 400 27 -6,5°
22 16 15 200 13 -7,5°
27 20 18 250 15 -7,5°
35 25 23 300 20,5 -7,5°
40 32 30 350 22 -7,5°
50 40 37 400 27 -7,5°
22 16 15 200 13 -7,5° 5
27 20 18 250 15 -7,5° 5
35 25 23 300 20,5 -7,5° 9
40 32 30 350 22 -7,5° 9
50 40 37 400 27 -7,5° 10
E22 l
=
q
=
S16R - - - BFTX02506N TRX08 -
S20S - - - BFTX02506N TRX08 -
S25T - - - BFTX03508 TRX10 -
S32U VP32B BH03504 SVP32 BFTX03508 TRX10 LH020
S40V VP40B BH03504 SVP32 BFTX03508 TRX10 LH020
BFTX02506N
1,5
BFTX03508
2,0
Boring Bars
for pos. Insert
Holders
For Positive VB _ _- Inserts ( a = 5°)
Boring Bars
S…SVQB / SVUB, SVZB Type
Tool holders (S type)
with screw-lock system
Ordering No.
Stock
Dimensions (mm)
All gures show right hand tools.
Applicable Inserts Spare Parts
Carbides, Cermets CBN
Holder Pin Clamp bolt
Shim
Screw Wrench Wrench
Eurostock
Delivery on request
Recommended Tightening Torque (N·m)
E23
R L
øDmin
d h l1 l2 f g
S/C 08.....R 06 BFTX 0203 N 0,5 TRX 06
S/C 08.....L 06 BFTX 0203 N 0,5 TRX 06
WBGT 0601_ _ LW -
WBGT 0601_ _ RW -
S/C-SWUBR/L
S - SWUB R/L
C - SWUB R/L
WBGT 0601_ _
S08H - SWUB R/L 06-01
WBGT 0601_ _
l l
5,5 8 7 100 18 3 -12°
5,5 8 7 125 30 3 -12°
C08K - SWUB R/L 06
l l
Boring Bars
for pos. Insert
Steel shank
Carbide shank
Spare Parts
For Positive WB _ _- Inserts ( a = 5°)
Boring Bars
S/C…SWUB Type
Tool holders (S type)
with screw-lock system
Ordering No.
Stock
Dimensions (mm)
Applicable Inserts
Carbides, Cermets CBN
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
All gures show right hand tools.
Holders
Holder Screw Wrench
E24E24
øD
min
ACZ150 AC530U
ød h l1fl2l3e r
BXBR 02005 R m2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,05 HBX 2016
02020 R m2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,20 HBX 2016
BXBR 02505 R m2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,05 HBX 2516
02520 R m2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,20 HBX 2516
BXBR 03005 R m3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,05 HBX 3016
03020 R m3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
BXBR 03505 R m3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R m3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R m4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R m4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R m4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R m4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R m5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R m5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016
BXBR 02005 R-NB m2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,05 HBX 2016
02020 R-NB m2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,20 HBX 2016
BXBR 02505 R-NB m2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,05 HBX 2516
02520 R-NB m2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,20 HBX 2516
BXBR 03005 R-NB m3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,05 HBX 3016
03020 R-NB m3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
BXBR 03505 R-NB m3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R-NB m3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R-NB m4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R-NB m4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R-NB m4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R-NB m4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R-NB m5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R-NB m5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016
D
l
l
l
l
l
BXBR
øD
s
(mm)
HBX 2016 m2,0
BXBR 020 R(-NB)
HBX 2516 m2,5
BXBR 025 R(-NB)
HBX 3016 m3,0
BXBR 030 R(-NB)
HBX 3516 m3,5
BXBR 035 R(-NB)
HBX 4016 m4,0
BXBR 040 R(-NB)
HBX 4516 m4,5
BXBR 045 R(-NB)
HBX 5016 m5,0
BXBR 050 R(-NB)
BFTX 0409 N
3,4
BT 06035 T
TRD 15
=
* l3 :
Boring Bars
Solid Carbide Boring Bars
BXBR Type
Economical, two-cornered insert.
Maximum boring depth 5D (5 times the shank diameter)
Usable at any desired overhang.
Shank size = min. bore diameter for easy selection.
(Available from ø2 mm to ø5 mm in 0,5 mm increments.)
KBMX Type cutting edge used, no breaker versions also
available in stock.
Characteristics
Figure shows tool with breaker. Max. depth of boring
Screw Setting
Screw Wrench
* BXBR bars can be used with HBB type sleeves. Commercially available sleeves may also be used.
Solid Carbide Bar
Adaptor Sleeve (Optional)
Spare Parts (For sleeve)
Stock
Stock
Cat. No.
Cat. No.
Applicable Bar
With BreakerNo Breaker
Dimensions (mm)
Applicable Sleeve
Stop boring
Japanstock
Small Hole Finishing
Recommended Tightening Torque (N·m)
F1
F1 ~ F48
F
F 2-15
F16-17
F18-19
F20-21
F22-23
F24-26
F27
F28-31
F32
F33
F34-35
F35
F36
F37
F38-
39
F40-42
F43-44
F45
F46
F47
GND ..................................................................................
GNDM / GNDL
..................................................................
GNDS ...............................................................................
GNDM / GNDMS
.................................................................
GNDL / GNDLS .................................................................
GNDI / GNDIS ....................................................................
GNDN .................................................................................
GNDF / GNDFS ..................................................................
PSC ....................................................................................
GCM ...................................................................................
GWC / GWCS /GWCI / PSC ..............................................
TGA-BF ..............................................................................
SCT ...................................................................................
WCF (-N/R/L) .....................................................................
STFH / STFS R/L .............................................................
WCFH / WCFS R/L .............................................................
............................................................................................
............................................................................................
LTER / STER .....................................................................
STIR ...................................................................................
GND Type Grooving Tools Selection Guide
External Grooving, (Small Tools)
(Shallow Grooves)
Internal Grooving
Necking
Face Grooving
ISO-PSC Polygon Modular Grooving System Holders
ISO-PSC Polygon Modular Grooving System Inserts
”SumiTurn B-Groove” Holders
”SumiTurn B-Groove” Inserts
Parting-Off Mini Holders
Sumi-Grip Inserts
”Sumi-Grip Jr.” Steel Type
”Sumi-Grip” Carbide Blade Type
Threading Tools Selection Guide
Cutting Conditions
External Threading Holders
Internal Threading Holders
Grooving, Parting-
Off & Threading
Grooving & Parting-Off
Threading Holders
New
New
New
New
Content A ~ P
F2
Grooving Tool Holders
GND Type
Grooving &
Parting-Off
Characteristics
Applicable for grooving, turning, copying, facing,
boring and cut-off.
Wide range of application processes
Achieving stable tool life
An array of chipbreakers improves the efciency
in chip control in various applications and prevents
unexpected damages caused by chip blockade.
Achieving smooth cutting and high efciency machining
Holders utilizing one-piece body construction made of
special steel, reduce vibration by 30% during machining
as compared to conventional types.
Achieving high precision grooving widths with moulded inserts
Grooving insert width tolerance of ±0,03mm over the
entire range
Cutting Performance
Eliminates Vibration Ensures both high rigidity and good chip evacuation
Reduces vibration up to 30% compared to conventional grades
thanks to its high-rigidity design.
Single-piece construction
Special die steel
GND Type Conventional Tool
Low Vibration
Strong Vibration
f = 0,30mm/rev
Improved efciency
by over 300%
GND
Type
Compet.
Product
Machining Efciency
Work Material:
Holder:
Insert:
Cutting Conditions:
15CrMo5
GNDL R2525M 220
GCM N2002 GG
vc=100m/min, f=0,10mm/rev, ap=20mm, wet
Work Material:
Holder:
Insert:
Cutting Conditions:
42CrMo4
GNDL R2525M 320
GCM N3002 GG (AC530U)
vc=130m/min, f=0,30mm/rev, wet
Application Examples
f = 0,30mm/rev
High rigidity holder enables high load machining at high feed rate.
Stable, Reduced Vibration
Unstable Vibration Large Vibration
Single-piece construction
Special steel
Wide pocket improves
chip evacuation
Coolant is directed onto rake
face of cutting edge
Oil hole
Oil hole
Improved chip evacuation
Internal
GND Type Comp. A Comp. B
Work Material:
Holder:
Insert:
Cutting Conditions:
15CrMo5
GNDI R2532 T306
GCM N3002 GG
vc=100m/min, f=0,05mm/rev, ap=3,0mm, wet
Substantially improved machining efciency! Stable and long tool life ensures reliable functionality even
on automatic production lines!
Work Material:
Holder:
Insert:
Cutting Conditions:
C53
GNDM L2525M 618
GCM N6030 RG (AC530U)
vc=130m/min, f=0,30mm/rev, wet
Reduction of chattering prevents unexpected breakage.
GND Type Competitor
Normal Wear Breakage
F3
1.000
800
600
400
200
0
713
382
831
593
751
408
w=2,0mm
w=1,5mm w=1,25mm
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
GND Series Expansion for Small Lathes
Low Cutting Resistance Chipbreaker GF Type
Achieves excellent chip control and reduced cutting resistance due
to the sharp cutting edge design with a 30° rake angle as well as
the reduction of frictional resistance through chip control with point
contact.
Chip control with point contact
Sharp cutting edge design
with a 30° rake angle
Work Material:
Holder:
Insert:
Cutting Conditions:
C54, Ø30mm, cut off applications
GNDL R2525M 320
GCM N3002GF (AC530U)
vc=80m/min, f=0,10mm/rev, wet
Work Material:
Holder:
Insert:
Cutting Conditions:
C54, Ø30mm, cut off applications
GNDL R2525M 320
GCM N3002GF (AC530U)
vc=80m/min, f=0,10mm/rev, wet
GF Type Competitor‘s Product
Low Cutting Force Type
GF Type Conventional Grade
General Purpose Type
Competitor‘s Product
Low Cutting Force Type
Stable and Reduced Vibration Large Vibration
Principal Force Back Force
Application Examples
Minimum Groove Width: 1,25mm
Effective for reduction of material costs and for reduction
of vibration during cutting off.
GND (GF) Type Competitor‘s Product
Work Material:
Holder:
Insert:
Cutting Conditions:
15CrMo5, Ø22mm
GNDL R1212JX 1,2512
GCM N125005GF (AC530U)
n=2000min-1, f=0,03mm/rev, wet
Provides Excellent Surface Finish and Chip Control
Cutting SurfaceChip
Cutting Resistance (N)
Reduces chip control problems
The GF type chipbreaker is added to the current wide
selection of chipbreakers to improve chip control un-
der various conditions.
Reduces chattering during cutting
Ideal for machining using low-powered equipment
such as small lathes
Reduces adhesion to tools and achieves long tool
life in machining of stainless steel, etc.
The line up includes grooving widths of 1,25mm,
1,5mm, 2,0mm and 3,0mm.
Reduces chattering and achieves high-efciency
machining
Reducing vibration during grooving by employing
the same high-rigidity holder design of the GND
series.
Supplementing the holder program with the
cross-section 1010, 1212, 1616, 2020 and 2525.
F4
0
200
100
300
400
500
T2500A
100μm 100μm
200μm200μm
T2500AT2500A
0
1,5
2,0
2,5
3,0
T2500A T2500A
H10 + GA H10 + GA
Cermet Grade T2500A
Presenting a new cermet grade for steel grooving and turning
Greatly improves toughnes through a dense and uniform structure
for stability and longer tool life.
Uses a new cutting edge treatment method to maintain a good
glossy surface nish from the beginning and over a long period
of time.
Conventional Grade
GA Type Ground Breakers
For aluminium alloy and non-ferrous metals
High quality ground breaker GA type reduces work material
adhesion and provides excellent machined surface
Achieves good chip control
Stable machining in combination with special carbide grade H10
for grooving
Transverse Rupture Strength
Excellent Machined Surface Qualitiy
Interrupted Cutting
Machined Surface Quality Excellent Chip Management
Work Material:
Cutting Conditions:
34CrMo4, grooved
vc=100m/min, f=0,2mm/rev,
ap=1,0mm, dry
Work Material:
Cutting Conditions:
15CrMo5
vc=150m/min, f=0,2mm/rev,
ap=0,8mm, wet
No. of Impacts
Conventional
Cermet
Competitor`s
Product
Competitor`s
Product
Transverse Ruptur Strength (GPA)
Conventional
Cermet
Conventional
Cermet
Work Material:
Application:
Cutting Conditions:
A5056 (Aluminium Alloy)
Inner Diameter Radial Groove (ID Ø60mm)
ap=2,8mm, Width= 3mm, nmax=3.500min-1,
vc=200m/min, f =0,05mm/rev, wet
Conventional Grade
Work Material:
Application:
Cutting Conditions:
A5056 (Aluminium Alloy)
Inner Diameter Radial Groove (ID Ø60mm)
ap=5,0mm, Width=3mm,
vc=200m/min, f =0,1-0,2mm/rev, wet
Conventional Grade
f = 0,1mm/rev f = 0,2mm/rev f = 0,1mm/rev f = 0,2mm/rev
No chipping
Start of Machining After 10min Machining
Grooving Tool Holders
GND Type
Grooving &
Parting-Off
New
New
F5
80mm 50mm 30mm
15CrMo5 X5CrMo17 22 2 15CrMo5 X5CrMo17 22 2
80mm 50mm 30mm
2,5
1,7
Ø26
GNDIS
600
900
1.100
4,8
2,8
Ø26
10mm
50mm
GNDIS Type for Internal Grooving
For small bores with minimum bore diameters from Ø14mm
Reduces vibration during grooving by employing the same high-rigidity
holder design of the GND series
Increased tool life through one-piece body structure
Uses special 2-cornered inserts (GXM type)
Improved Chip Management Chattering Resistance Performance
Chip Management
Wide pocket improves
chip evacuation
Die steel
One piece body structure
Coolant is directed onto
rake face of cutting edge
Work Material:
Toolholder:
Insert:
Cutting Conditions:
C45
GNDISR1620-T2046
GXM N2002S GF (AC1030U)
vc=150m/min, f=0,03mm/rev, ap=1,7mm, wet
GNDN Type Holder for Necking
The lineup includes grooving widths from 2mm to 6mm
Demonstrates excellent chip control in corner necking when com-
bined with RN chipbreakers
Work Material:
Toolholder:
Insert:
Cutting Conditions:
20CrMo5
GNDISR1620-T2046
GXM N2002S GF (AC1030U)
Roughing: vc=50m/min, f=0,07mm/rev, ap=2,8mm, wet
Finishing: vc=80m/min, f=0,05mm/rev, ap=2,8mm,
wet
Competitor`s Product
Application Examples
Work Material:
Cutting Conditions:
34CrMo4, Grooving Widths: 3mm
vc=100m/min, f=0,1mm/rev,
Necking Depth=1,0mm, wet
Competitor`s Product
Long tool life through stable chip control using a high-rigidity tool and 3D
breaker.
With good chip control, the step machining of roughing process performed
by competitor`s product is not necessary.
Holder Overhang Holder Overhang
Work Material:
Cutting Conditions:
15CrMo5/X5CrMo17 22 2
Grooving Widths: 3,0mm
vc=100m/min, f=0,05mm/rev, ap=2,0mm, wet
Work Material:
Cutting Conditions:
X5CrMo17222,
Grooving Widths: 2,0mm
vc=100m/min, f=0,05mm/rev, ap=2,0mm, wet
Tool Life (pcs)
Finishing Finishing
Roughing
Comp. A
Comp. B
Breakage during machining, chattering
All correctly machined
Notice: Different insert sizes
GNDIS type: use smaller GXM type inserts
GNDI type: use standard GCM inserts
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
New
New
GNDIS Type + GF
GNDIS Type + GF
F6
0,10
15°
0,05
20°
0,10
20°
0,10
20° 30° 25°
0,05
25°
2,0
5,0
8,0
AC830P AC425K
AC520U AC530U
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
AC830P AC425K
AC520U AC530U
AC830P AC425K
AC520U AC530U
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
AC830P AC425K
AC520U AC530U AC530U
AC520U AC530U
AC830P AC425K
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
AC830P AC425K
AC520U AC530U AC530U
AC520U AC530U
AC830P AC425K
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
AC830P AC425K
AC520U AC530U
AC530U
AC520U AC530U
AC830P AC425K
1,25
3,0
6,0
1,5
4,0
7,0
2,0
5,0
8,0
AC1030U T2500A
H10
*AC1030U T2500A
H10
AC1030U T2500A
H10
AC1030U T2500A
H10
*AC1030U T2500A
H10
AC1030U T2500A
H10
AC1030U T2500A
H10
AC1030U T2500A
H10
AC1030U T2500A
H10
AC830P AC520U AC530U T2500A AC830P AC520U AC530U AC425K AC520U AC530U
AC1030U
AC520U AC530U
AC1030U
H10
80~200 80~200 50~200 50~200 70~150 70~150 50~150 80~200 60~200 50~200 50~200 20~80 20~60 20~60 150~300
MG ML GG GL GF CG RG RN GA
*
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
Excellent Chip Control
GND Type
(GG Type Chipbreaker)
Conventional Tool
Work Material:
Holder:
Insert:
Cutting Conditions:
15CrMo5
GNDL R2525M 320
GCM N3002 GG
vc=100m/min, f=0,15mm/rev, ap=12,0mm, wet
Work Material:
Holder:
Insert:
Cutting Conditions:
15CrMo5
GNDM R2525M 312
GCM N3002 ML
vc=100m/min, f=0,10mm/rev, ap=0,5mm, wet
Work Material:
Holder:
Insert:
Cutting Conditions:
X5CrMo17122 (Ø30mm)
GNDL R2525M 220
GCM R2002 CG 05
vc=100m/min, f=0,15mm/rev, wet
Work Material:
Holder:
Insert:
Cutting Conditions:
15CrMo5
GNDM R2525M 312
GCM N3015 RG
vc=100m/min, f=0,15mm/rev, ap=0,1mm, wet
GND Type
(ML Type Chipbreaker)
Conventional Tool
GND Type
(CG Type Chipbreaker)
Conventional Tool GND Type
(RG Type Chipbreaker)
Conventional Tool
Grooving
Turning
Cut-Off
Proling
Inserts - Chipbreaker Series
Achieving stability and longer tool life. A variety of chipbreakers ensures outstanding chip control performance in
many different types of applications.
Recommended Cutting Conditions
Grooving / Turning Grooving / Cut-Off
Proling
General Type General Type General Type
Low Feed Type Low Feed Type Low Cutting
ForceType
Cut-Off Type
Cross Section of Cut. Edge
Grade Grade
Grooving Width (mm)
Stock
Work Material
Grade
Cutting Speed
(m/min)
Carbon Steel / Alloy Steel Stainless Steel Cast Iron Exotic Alloy
Grade Grade Grade Grade Grade Grade Grade
Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge
General Type General Type
Non Ferrous
Metals
Necking
Only use with GNDIS
New
New
F7
MG
ML
GG GG
GLCG
RG
GL
RN RN GA
GF GF
w = 2mm
AC530U
AC1030U*
AC530U
AC1030U* AC425K AC520U H10
AC530U
AC1030U* AC530U
AC1030U*
AC520UAC520UAC520U
AC830P AC830PT2500A
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
Low
Cutting Force
General Feed
Low Feed
General Feed General Feed
Handed Type
Grooving / Turning
Grooving Cut-Off
Proling / Radius Grooving Outside Diameter
General Feed
General Feed
Improved
Chip Control
Improved
Chip Control
Improved
Chip Control
Chipping
Prevention
Chipping
Prevention
Reduce
Chattering
Reduce
Chattering
Prevent Nip
Formation
Good
Chip Control
Good
Chip Control
1st Recommendation2nd RecommendationRecommendation
Chipbreaker Selection
Grade Selection
Chipping
Countermeasures
Insufcient Wear
Resistance
Steel Cast Iron Exotic Alloy
2nd Recommendation
1st Recommendation
Chipping
Prevention
Chipping
Prevention
General Feed General Feed General Feed
Good
Chip Control
Chipping
Prevention
Low
Cutting Force
General Feed
Necking /
Radius Grooving
Internal Proling For Non Ferrous Metals
1st Recom-
mendation
2nd Recom-
mendation
Non Ferrous
Metals
Insufcient Wear
Resistance
Chipping
Countermeasures
Chipping
Countermeasures
Importance of
Surface Finish
Insufcient Wear
Resistance
Insufcient Wear
Resistance
Insufcient Wear
Resistance
Insufcient Wear
Resistance
Insufcient Wear
Resistance
Chipping
Countermeasures
Chipping
Countermeasures
Chipping
Countermeasures
Chipping
Countermeasures
Chipping
Countermeasures
Stainless Steel
Uncoated Carbide
Uncoated Cermet
New
New
New
Good
Chip Control
Good
Chip Control
Good
Chip Control
* Will replace grade AC530U
F8
F16
F16
F16
F16
F16
F16
F16
F16
F16
F20
F22
F18
F20
F22
F18
F20
F22
F18
F20
F22
F18
F20
F22
F20
F22
F20
F22
F20
F22
F20
F22
F20
F22
F22
F20
F22
F20
F20
F22
F20
F22
F20
F22
F20
F22
Grooving Tool Holders
GND Type
Grooving &
Parting-Off
16mm x 16mm 20mm x 20mm
25mm x 25mm
Shank Size
Height x Width
Straight Type Straight Type
Straight Type
L Type L Type
Straight Type Straight Type
Shank Size
Height x Width
Shank Size
Height x Width
Shank Size
Height x Width
Shank Size
Height x Width Shank Size
Height x Width
20mm x 20mm
25mm x 25mm 20mm x 20mm
25mm x 25mm
20mm x 20mm
25mm x 25mm
32mm x 25mm
32mm x 32mm
20mm x 20mm
25mm x 25mm
32mm x 25mm
32mm x 32mm
10mm x 10mm
12mm x 12mm
16mm x 16mm
Shank Size
Height x Width
(Small Tools) (Small Tools)
(Shallow Grooves)
For External Machining
Turning / Proling Grooving / Cut-Off
Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker
Series for External Machining
Type
Shank
Size
Height Width
Cutting Width (mm) Max. Grooving Depth (mm) Applicable Chipbreaker
Series Ref.
Page
Small ToolsStraight TypeL Type
Stock *Make to order item (32x25mm) 1st Recommendation 2nd Recommendation
New
New
New
New
New
F9
MG ML GG GL GF RG RN GACG
3
3
3
3
3
3
3
4
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
6
8
8
8
8
8
6
6
6
6
345678
20
25
20
25
20
25
20
25
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDF
GNDFS
GNDFS
GNDFS
GNDFS
GNDFS
GNDFS
GNDFS
GNDFS
GNDFS
GNDFS
ø35
ø45
ø40 ø55
ø40 ø55
ø50 ø70
ø50 ø70
ø50 ø70
ø50 ø75
ø65 ø100
ø65 ø90
ø65 ø90
ø70 ø110
ø70 ø100
ø100 ø200
ø100 ø200
ø90 ø150
ø125 ø200
ø125 ø200
ø85 ø130
ø85 ø130
ø140 ø200
12
12
18
18
18
18
18
18
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
20
20
20
20
20
20
20
20
20
20
10050 200 250 300150 1.000
51015202530
ø180 ø300
ø280 ø1.000
ø280 ø1.000
ø180 ø300
ø180 ø300
ø280 ø1.000
ø280 ø1.000
ø450~
ø180 ø300
ø180 ø300
ø70 ø100
ø100 ø200
ø280 ø1.000
ø450~
ø180 ø300
GNDF
GNDF
GNDF
GNDF
GNDFS
GNDFS
MG ML GG GL GF RG RN CG
2
3
4
5
6
23456 51015202530
20
25
20
25
2,0
ø20
ø30
ø30
ø30
ø20
2,5
3,0
3,5
4,0
45°
GA
GNDN
GNDF GNDFS
GNDN
F27
F28
F28
F28
F28
F30
F30
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
20mm x 20mm
25mm x 25mm
For Face Machining
Grooving / Turning / Proling
Type
Shank
Size Cutting Width (mm) Max. Grooving Depth
(mm) Applicable Chipbreaker
Series Ref.
Page
Min. Bore
(mm)
Type
Shank
Size Cutting Width (mm) Max. Grooving Depth
(mm) Applicable Chipbreaker
Series Ref.
Page
Bore
(mm)
Height Width
Grooving Width (mm) Grooving Width (mm)
Chipbreaker Chipbreaker
Series for Necking
Series for Face Machining
Straight TypeStraight Type
Stock
Straight Type Straight Type
1st Recommendation 2nd Recommendation
Shank Size
Height x Width
Make to order item
L Type
25mm x 25mm
32mm x 32mm
Grooving Width (mm)
Chipbreaker
L Type
Shank Size
Height x Width
20mm x 20mm
25mm x 25mm
Shank Size
Height x Width
Necking
For Necking
New
New
New
New
New
Stock
Max. Groov. Depth
Min.
Bore
F10
GNDIGNDIS
Ø16mm
Ø20mm
Ø12mm
Ø32mm
Ø40mm
Ø25mm
ØDs(mm)
ØDs(mm)
F26
F24
Grooving Tool Holders
GND Type
Grooving &
Parting-Off
Straight Type
New
Grooving Width (mm)
Chipbreaker
Grooving Width (mm)
Chipbreaker
Straight Type
Type
Shank
Size Cutting Width (mm) Max. Grooving Depth
(mm) Applicable Chipbreaker
Series Ref.
Page
Min. Bore
(mm)
Series for Internal Machining (≥Ø14mm ~ )
Straight Type
New
Type
Shank
Size Cutting Width (mm) Max. Grooving Depth
(mm) Applicable Chipbreaker
Series Ref.
Page
Min. Bore
(mm)
Series for Internal Machining (≥Ø32mm ~ )
Straight Type
New
For Internal Machining (≥Ø14mm ~ )
Grooving / Turning / Copying
For Internal Machining (≥Ø32mm ~ )
Grooving / Turning / Copying
Stock 1st Recommendation 2nd Recommendation
GNDIS type: use smaller GXM type inserts
Stock 1st Recommendation
F11
2,0 1,50 0,646
3,0 2,00 0,793
4,0 2,50 0,939
5,0 3,00 1,086
6,0 3,50 1,232
APMX
APMX2
APMX2
DMIN
34CrMo4
GNDN R2020K 325-020
GCM N3015 RN
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
Tips for Necking
Notes for Undercutting
Distance between Workpiece and Necking
The recommended cutting conditions for necking are the same as grooving with RN type chipbreaker and edge width.
To prevent interference with the work material, do not use the holder for less than the minimum cutting diameter (DMIN) as
specied for GNGN type holders.
Work Material:
Holder:
Insert:
Cutting Conditions:
vc = 100m/min, f = 0,1mm/rev
Depth of Necking = 1,0mm, wet
Chip Shape
Edge Width
CW (mm)
Depth of Necking
APMX (mm)
Distance between Workpiece
and Necking APMX2 (mm)
Recommended Chipbreaker: RN
F12
1
2
3
4
5
GCMN 3004 MG GCMN 3002 ML GCMN 3002 GG GCMN 3002 GL
GCMN 3002 GG
GCMN 3002 GG
MG, ML, GG, GL, GF
MG, ML
ML, GL
MG ML GG GL
GG GG
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
If the rst groove meets the range of the effective grooving
diameter during groove expansion, the grooving diameter will
not be limited for the second and later passes.
Min. Bore
Max. Diameter
Min. Diameter
Select a holder so that the outer diameter of the rst groove to
be machined comes within the range of maximum and mini-
mum grooving diameter of the holder.
Outer Side Inner Side Not Recommended: Inner Side Outer Side
- If the rst groove meets the range of the effective grooving diameter in face turning, the grooving diameter will not be limited for the
second and later passes.
- Select the chipbreaker of the lower limit side of the recommended cutting conditions and straight chips before evacuation.
(In face grooving, broken chips easily get stuck in grooves, which causes problems.)
- When breaking chips, step feed is required.
Feed Dir.
Cutting Point
Feed Dir.
Cutting Point
Principal ForcePrincipal Force
Key Points for Face Machining
Key Points for Internal Machining
Considering the rigidity of the holder, we recommend machining from the outside to the inside.
Holder Selection Precautions for Groove Expansion
Precautions for Turning
Precautions for Internal Machining
If the prepared hole diameter is small, use an ML or GL low-feed chipbreaker, each of which reduces chip curl diameter, to ensure adequate
chip evacuation.
Work Material:
Holder:
Insert:
Cutting Conditions:
15CrMo5 (Ø25mm)
GNDI R2532 T306
GCM N300
vc=100m/min, f=0,10mm/rev, ap=3,0mm, wet
Work Material:
Holder:
Insert:
Cutting Conditions:
15CrMo5
GNDL R2525M 320
GCM N3002 GG
vc=100m/min, f=0,10mm/rev, ap=5mm, wet
If machining is performed
toward the outside, the wall
thickness remaining on the
principal force side will be-
come thinner, which reduces
the rigidity of the holder.
Recommended Chipbreaker:
Recommended Chipbreaker:
Recommended Chipbreaker:
Chip shapes differ between internal and external
machining even under the same cutting conditions.
Internal Machining External Machining
F13
w apmax
3,0 0,15
4,0 0,20
5,0 0,25
6,0 0,30
7,0 0,35
8,0 0,40
apmax
apmax
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
Notes on how to Attach Inserts
Remove any foreign particles or oil from the insert seat before attaching the insert.
Ensure the seat location is clean and free of damage.
Slide the insert level over its seat.
Push the insert with its opposite end (the holder side) rmly against the insert stop end.
The recommended tightening torque is 5N.m. Tightening above the recommended torque may damage the
insert or the holder which could cause injury and other accidents.
1
2
3
4
5
Slide horizontally
Torque: 5N.m
Insert
stop end
Attach insert on the seat at.
3
Push insert fully into place.
4
Overhang
Tool post
Notes on how to Apply Holders
Remove any foreign particles or oil from the tool post before attaching the holder.
Ensure the seat location is clean and free of damage.
Attach the holder so that the insert is perpendicular to the workpiece.
Set holder with shortest possible overhang.
When grooving or turning, adjust the center height of the cutting edge to as close ±0mm as possible.
(Within ±0,1mm is recommended)
Incorrect center height adjustment may cause chattering. (In cut-off applications, adjust the center height
of the cutting edge to a value from 0,0 to +0,2mm).
A lower center height will result in larger nip at the center.
Attach at right angle
to workpiece.
3
Set with short overhang
4
Center height adjustment
in cut-off applications
Work Piece
Notes on Setting Coolant Supply Nozzle Maximum Depth of Cut
Maximum depth of cut when pulling up with RG
chipbreaker
Set the coolant supply nozzle so that coolant can
be supplied from the top of the upper clamp unit.
Grooving
Width (mm)
Max. Depth of Cut
(mm)
1
2
3
4
5
Work Piece
Center height: 0 to ±0,2mm
6
6
1,25 0,05
GCM N12505 GF
1,5 0,05
GCM N150005 GF
2,0
0,2
GCM N2002 ML
GCM N2002 GG
GCM N2002 GL
GCM N2002 GF
GCM R/L2002 CG05
GCG N2002 GA
GCM N2010 RN
1,0
3,0
0,2
GCM N3002 ML
GCM N3002 GG
GCM N3002 GL
GCM N3002 GF
GCM R/L3002 CG05
0,4
GCM N3004 GA
GCM N3004 MG
GCM N3004 GG
1,5 GCM N3015 RG
GCM N3015 RN
4,0
0,2
GCM N4002 GG
GCM N4002 GL
GCM N4002 GF
GCM R/L4002 CG05
0,4
GCM N4004 ML
GCM N4004 GG
GCM N4004 GA
0,8 GGCM N 4008 MG
2,0 GCM N4020 RG
GCM N4020 RN
5,0
0,2
GCM N5002 GG
GCM N5002 GL
GCM N5002 GF
0,4
GCM N5004 ML
GCM N5004 GG
GCM N5004 GA
0,8 GCM N5008 MG
2,5 GCM N5025 RG
GCM N2025 RN
6,0
0,2
GCM N6002 GG
GCM N6002 GL
GCM N6002 GF
0,4
GCM N6004 ML
GCM N6004 GG
GCM N6004 GA
0,8 GCM N6008 MG
3,0 GCM N6030 RG
GCM N6030 RN
7,0
0,2 GCM N7002 GF
GCM N7004 ML
GCM N7004 GG
GCM N7004 GL
GCM N7004 GF
0,4
0,8 GCM N7008 MG
3,5 GCM N7035 RG
8,0
0,2 GCM N8002 GF
GCM N8004 ML
GCM N8004 GG
GCM N8004 GL
GCM N8004 GF
0,4
0,8 GCM N8008 MG
4,0 GCM N8040 RG
F14
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6
GF
GF
MGML RG/RN
MGML RG/RN
MGML
RG/RN
MGML
RG/RN
MGML
RG
MGML
RG
AC830P AC520U AC530U AC830P AC520U AC530U AC425K AC520U AC530U AC520U AC530U
80 ~ 200 80 ~ 200 50 ~ 200 70 ~ 150 70 ~ 150 50 ~ 150 80 ~ 200 60 ~ 200 50 ~ 200 20 ~ 80 20 ~ 60
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
1,0
2,0
3,0
4,0
MG
ML
GG
GL
GF
RG
CG
RN
GA
MG
ML
GG
GL
GF
RG
CG
RN
GA
MG
ML
GG
GL
GF
RG
RN
GA
MG
ML
GG
GL
GF
RG
RN
GA
MG
ML
GG
GL
GF
RG
MG
ML
GG
GL
GF
RG
ML
GG
GL
GF
CG
GA
RN
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
1,0
2,0
3,0
4,0
1,0
2,0
3,0
4,0
1,0
2,0
3,0
4,0
1,0
2,0
3,0
4,0
1,0
2,0
3,0
4,0
1,0
2,0
3,0
4,0
GA
GA
GA
GA
GA
ML RN
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
Chipbreaker
Feed Rate (mm/rev)
Chip-
breaker
ChipbreakerChipbreakerChipbreakerChipbreakerChipbreakerChipbreaker
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Chip-
breaker
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Depth of Cut (mm)Depth of Cut (mm)Depth of Cut (mm)Depth of Cut (mm)Depth of Cut (mm)Depth of Cut (mm)
Chipbreaker Selection Guide
Recommended Cutting Conditions
Grooving Turning
Inserts
Nose
Radius
(mm)
Groov.
Width
(mm)
Recommended Cutting Conditions
Work Material
Grade
Cutting Speed (m/min)
Carbon Steel / Alloy Steel Stainless Steel Cast Iron Exotic Alloy
Feed Rate (mm/rev)
Depth of Cut (mm)
F15
G -C
C: 7°
2
N
R
L
N
4
1
M
3
125 1,25
150 1,5
20 2,0
30 3,0
40 4,0
50 5,0
60 6,0
70 7,0
80 8,0
30
5
005 0,05
02 0,2
04 0,4
08 0,8
15 1,5
20 2,0
25 2,5
30 3,0
02
6
MG
ML
GG
GL
GF
CG
RG
RN
GA
G G
7
G N D 25 25 (M)123
( - 0 3 5 )
-
7 8
M R
1 4 5 62 3 9
S
M
L
MS
LS
I
F
2 3 45
1,25 1,25
1,5 1,5
2 2,0
33,0
4 4,0
5 5,0
6 6,0
7 7,0
8 8,0
8
06 6
10 10
11 11
12 12
12,5 12,5
18 18
20 20
21 21
25 25
9
JX 120
K 125
M150
P170
6
(T)
10 10
12 12
16 16
20 20
25 25
25 25
32 32
40 40
10 10
12 12
16 16
20 20
25 25
32 32
40 40
50 50
R
L
3 4 5
05 : 5°
8
(05)
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
Symbol
Series Symbol
Tolerance
Front Relief
Angle
Insert Design
Grooving M Class
Direction
Neutral
Right Hand
Left Hand
Symbol Symbol Symbol
Insert Width Nose Radius Chipbreaker
Groov. Width (mm)
R (mm) Application
Identication Details – Holders
Series Symbol Holder Design
Shank Width / Work Dia.
Insert WidthApplication
Shank Height / Dia.
Shank Length
Min. Machining Dia.
Max. Grooving Depth
GND Chart 3 Chart 5
Chart 7Chart 2 Chart 4 Chart 6
Chart 8
(mm)
Application Holder Design
Shank Height / Diameter Shank Width / Work Dia.
Symbol Symbol Symbol Symbol
Application Direction Height
(mm) Width
(mm)
Shank Length Insert Width
Max. Grooving Depth
Symbol Symbol Symbol
Length (mm)
Groov. Width (mm) Groov. Depth (mm)
To ensure maximum rigidity, use the multi-purpose type holder to machine the maximum grooving depth.
Identication Details – Inserts
Right
Left
External Multi-Purpose
External L-Styled (Side Cut)
Multi-Purpose
External Grooving
External L-Styled (Side Cut)
Deep Grooving
Face Grooving
Internal Grooving
External Multi-Purpose
Application Application
External/
Face
Grooving
(Shank
Height)
Internal
Grooving
(Shank
Diameter)
External/
Face
Grooving
(Shank
Width)
Internal
Grooving
(Shank
Diameter)
Grooving / Cut Off /
Turning / Proling
Grooving / Cut Off /
Turning / Proling
Grooving / Cut Off
Grooving / Turning /
Proling
Grooving
Grooving / Turning /
Proling
Grooving / Turning /
Proling
Type
Internal Grooving
Multi-Purpose: General Feed
Multi-Purpose: Low Feed
Grooving: General Feed
Grooving: Low Feed
Copying: General Feed
Cut-Off
Grooving: Low Cutting Forces
Front Angle
Multi-Purpose: General Feed
Multi-Purpose: General Feed
GNDM
R L h b L1f h1L2w ar
GNDM R/L
1616 JX 1.2508
l l
16 16 120 (16) 16 26 0 1,25 8,0 16 GCM N125005 GF
BX0515
4,0 LH040
GNDM R/L 1616 JX 1.510
l l
16 16 120 (16) 16 26 0 1,50 10,0 20 GCM N150005 GF
GNDM R/L 1616 JX 212
l l
16 16 120 (16) 16 30 0 2,00 12,0 24 GCM
□
20-
□□
GNDM R/L 1616 JX 312
l l
16 16 120 (16) 16 30 0 3,00 12,0 24 GCM
□
30-
□□
GNDL
e
L2
h
w
e
1
L
r
a
1
h
b
f
w
e
w
e
1
h
2
h
2
L
3
L
1
L
hb
f
f
r
a
r
a
1
L
b
2
L
1
h
h
R L h b L1f h1h2L2L3w ar
GNDL R/L 1010 JX 1.2510
l l
10 10 120 (10) 10 2,0 18
18,3 0
1,25 10,0 20
1
GCM N125005 GF
BFTX0412N
3,0
LT15-10
GNDL R/L 1010 JX 1.510
l l
10 10 120 (10) 10 2,0 18
18,3
01,50 10,0 20
GCM N150005 GF
GNDL R/L 1010 JX 210
l l
10 10 120 (10) 10 2,0 22
22,3
02,00 10,0 20
GCM □20-□□
GNDL R/L 1010 JX 310
l l
10 10 120 (10) 10 2,0 22
22,3
03,00 10,0 20
GCM □30-□□
GNDL R/L 1212 JX 1.2512
l l
12 12 120 (12) 12 2,0 19
19,3
01,25 12,0 24
1
GCM N125005 GF
BFTX0412N
3,0
LT15-10
GNDL R/L 1212 JX 1.512
l l
12 12 120 (12) 12 2,0 19
19,3
01,50 12,0 24
GCM N150005 GF
GNDL R/L 1212 JX 212.5
l l
12 12 120 (12) 12 2,0 22
22,3
02,00 12,5 25
GCM □20-□□
GNDL R/L 1212 JX 312.5
l l
12 12 120 (12) 12 2,0 22
22,3
03,00 12,5 25
GCM □30-□□
GNDL R/L 1616 JX 1.2512.5
l l
16 16 120 (16) 16 28 0 1,25 12,5 20
GCM N125005 GF
BFTX0515
4,0 LH040
GNDL R/L 1616 JX 1.512.5
l l
16 16 120 (16) 16 28 0 1,50 12,5 25
2
GCM N150005 GF
GNDL R/L 1616 JX 216
l l
16
16 120
(16)
16 32
02,00 16,0 32
GCM □20-□□
GNDL R/L 1616 JX 316
l l
16
16 120
(16)
16 32
03,00 16,0 32
GCM □30-□□
e
BFTX0412N
BX0515 LH040
LT15-10
F16 l
=
=
Grooving &
Parting-Off
Grooving Tool Holders
GNDM /GNDL Type
External
External
Cut-Off
Cut-Off
External Multi-Purpose Small Tools Type (Grooving, Turning, Proling)
External Grooving / Cut-Off Small Tools
Cat. No. Dimensions (mm) Applicable
Insert
Stock Cap
Screw
Span-
ner
Grooving
Width
(mm)
Max.
Groov.
Depth
(mm)
Max.
Cutt-Off
Dia
(mm)
Fig. 1 Fig. 2
Above gures show right hand tools.
Above gures show right hand tools.
Holders
Select holders and inserts with the same grooving width (w).
Cat. No. Dimensions (mm) Applicable
Insert
Stock Cap
Screw
Span-
ner
Grooving
Width
(mm)
Max.
Groov.
Depth
(mm)
Max.
Cutt-Off
Dia
(mm)
Fig.
Holders
Select holders and inserts with the same grooving width (w).
Spare Parts
Spare Parts
External Grooving (Small Tools)
External Grooving (Small Tools)
Use the multi-purpose proling insert
for turning (wide grooves).
New
New
Japan stock
Euro stock Recommended Tightening Torque (N·m)
F17
GCM N3004 MG l l ml3,0 ±0,03 0,4 21,1 3,8
GCM N2002 ML ml2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l mlm3,0 ±0,03 0,2 21,1 3,8
GCM N2002 GG lml2,0 ±0,03 0,2 21,1 3,6
N3002 GG lml3,0 ±0,03 0,2 21,1 3,8
N3004 GG lml3,0 ±0,03 0,2 21,1 3,8
GCM N2002 GL lml2,0 ±0,03 0,2 21,1 3,6
M3002 GL lml3,0 ±0,03 0,2 21,1 3,8
GCM N125005 GF l1,25 ±0,03 0,05 17,4 3,2
N150005 GF l1,5 ±0,03 0,05 17,4 3,7
N2002 GF mlm2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m3,0 ±0,03 0,2 21,1 3,8
GCM N3015 RG l l mlm3,0 ±0,03 1,5 21,1 3,8
GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN mmmm 3,0 ±0,03 1,5 22,4 3,8
GCG N2002 GA m2,0 ±0,025 0,2 21,1 3,6
N3002 GA m3,0 ±0,025 0,2 21,1 3,8
AC830P
AC425K
AC520U
AC530U
T2500A
H10
R L R L R L R L R L R L
GCM
R/L2002 CG 05
l l m m l l 2,0 ±0,03 0,2 21,1 3,6
R/L3002 CG 05
l l m m l l 3,0 ±0,03 0,2 21,3 3,8
AC830P AC425K
AC520U
AC530U
T2500A
H10
s
w
s
w
s
w
4-
s
w
5°
4-
2-
2-
s
w
4-
s
w
4-
s
w
s
w
Grooving /
Turning
Copying
Face /
Necking
Non Ferrous
Metals
Copying / Cut-Off
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cut-Off
General
Purpose
Low Feed
General
Purpose
Low Feed
Low
Cutting
Force
General
Purpose
General
Purpose
General
Purpose
General
Purpose
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Inserts for GNDM (Small Tools) / GNGL (Small Tools)
Select holders and inserts with the same grooving width (w).
Figures
show right hand tools.
Grooving &
Parting-Off
Grooving Tool Holders
GNDM / GNDL Type
New
New
New
New
New
R L h b L1f h1L2w ar
GNDS R/L 2020 K 206
l l
20 20 125 20 20 30 2,0 6 GCM
□
20-
□□
BX0520
5,0 LH040
GNDS R/L 2020 K 306
l l
20 20 125 20 20 30 3,0 6 GCM
□
30-
□□
GNDS R/L 2020 K 410
l l
20 20 125 20 20 34 4,0 10 GCM
□
40-
□□
GNDS R/L 2020 K 510
l l
20 20 125 20 20 34 5,0 10 GCM N50-
□□
GNDS R/L 2020 K 610
l l
20 20 125 20 20 34 6,0 10 GCM N60-
□□
GNDS R/L 2525 M 206
l l
25 25 150 25 25 30 2,0 6 GCM
□
20-
□□
GNDS R/L 2525 M 306
l l
25 25 150 25 25 30 3,0 6 GCM
□
30-
□□
GNDS R/L 2525 M 410
l l
25 25 150 25 25 34 4,0 10 GCM
□
40-
□□
GNDS R/L 2525 M 510
l l
25 25 150 25 25 34 5,0 10 GCM N50-
□□
GNDS R/L 2525 M 610
l l
25 25 150 25 25 34 6,0 10 GCM N60-
□□
e
1
h
r
a
f
2
L
w
1
L
b
h
GNDS
F18 l
=
=
Grooving Tool Holders
GNDS Type
External
External Multi-Purpose Shallow Grooves Type (Grooving, Turning, Proling)
Above gures show right hand tools.
Holders
Select holders and inserts with the same grooving width (w).
Spare Parts
External Grooving
Cat. No. Dimensions (mm) Applicable
Insert
Stock
Cap
Screw
Span-
ner
Grooving
Width
(mm)
Max. Groov.
Depth
(mm)
Use the multi-purpose proling insert
for turning (wide grooves).
Grooving &
Parting-Off
Japan stock
Euro stock Recommended Tightening Torque (N·m)
R L R L R L R L R L R L
GCM
R/L2002 CG 05
l l m m l l 2,0 ±0,03 0,2 21,1 3,6
R/L3002 CG 05
l l m m l l 3,0 ±0,03 0,2 21,3 3,8
R/L4002 CG 05
l l m m l l 4,0 ±0,03 0,2 26,7 4,0
F19
4-
s
w
5°
CG
AC830P AC425K
AC520U AC530U
T2500A
H10
s
w
GCM N3004 MG l l ml3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l ml4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l ml5,0 ±0,03 0,8 26,4 4,1
N6008 MG l l ml6,0 ±0,03 0,8 26,4 4,5
GCM N2002 ML ml2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l mlm3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l mlm4,0 ±0,03 0,4 26,4 4,0
N5004 ML l l ml5,0 ±0,03 0,4 26,4 4,1
N6004 ML l l ml6,0 ±0,03 0,4 26,4 4,5
GCM N2002 GG lml2,0 ±0,03 0,2 21,1 3,6
N3002 GG lml3,0 ±0,03 0,2 21,1 3,8
N4002 GG lml4,0 ±0,03 0,2 26,4 4,0
N5002 GG lml5,0 ±0,03 0,2 26,4 4,1
N6002 GG lml6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG lml3,0 ±0,03 0,4 21,1 3,8
N4004 GG lml4,0 ±0,03 0,4 26,4 4,0
N5004 GG lml5,0 ±0,03 0,4 26,4 4,1
N6004 GG lml6,0 ±0,03 0,4 26,4 4,5
GCM N2002 GL lml2,0 ±0,03 0,2 21,1 3,6
M3002 GL lml3,0 ±0,03 0,2 21,1 3,8
N4002 GL lml4,0 ±0,03 0,2 26,4 4,0
N5002 GL lml5,0 ±0,03 0,2 26,4 4,1
N6002 GL lml6,0 ±0,03 0,2 26,4 4,5
GCM N2002 GF mlm2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m4,0 ±0,03 0,2 26,4 4,0
N5002 GF l l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF lll6,0 ±0,03 0,2 26,4 4,5
GCM N3015 RG l l mlm3,0 ±0,03 1,5 21,1 3,8
N4020 RG l l mlm4,0 ±0,03 2,0 26,4 4,0
N5025 RG l l ml5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l ml6,0 ±0,03 3,0 27,5 4,5
GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN mmmm 3,0 ±0,03 1,5 22,4 3,8
N4020 RN mmmm 4,0 ±0,03 2,0 28,0 4,0
N5025 RN mmmm 5,0 ±0,03 2,5 28,1 4,1
N6030 RN mmmm 6,0 ±0,03 3,0 28,1 4,5
GCG N2002 GA m2,0 ±0,025 0,2 21,1 3,6
N3002 GA m3,0 ±0,025 0,2 21,1 3,8
N4004 GA m4,0 ±0,025 0,4 26,4 4,0
N5004 GA m5,0 ±0,025 0,4 26,4 4,1
N6004 GA m6,0 ±0,025 0,4 26,4 4,5
s
w
4-
s
w
4-
s
w
2-
s
w
2-
s
w
4-GA
RN
RG
GF
GL
GG
ML
MG
AC830P
AC425K
AC520U
AC530U
T2500A
H10
s
w
w<4mm w=>5mm
Grooving Tool Holders
GNDS Type
Grooving &
Parting-Off
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Inserts for GNDS
Grooving / TurningCopying
Face /
Necking
Non Ferrous
Metals Copying / Cut-OffCut-Off
General
Purpose
General
Purpose
Low Feed
Low Feed
Low
Cutting
Force
General
Purpose
General
Purpose
General
Purpose
General
Purpose
Select holders and inserts with the same grooving width (w).
New
New
New
New
New
New
New
New
New
New
Figures
show right hand tools.
R L h b L1f h1L2w ar
GNDM R/L 2020 K 1.2510
l l
20 20 125 20 20 34,0 1,25 10 20 GCM N125005 GF
BX0520
5,0 LH040
GNDM R/L 2020 K 1.510
l l
20 20 125 20 20 34,0 1,50 10 20 GCM N150005 GF
GNDM R/L 2020 K 210
l l
20 20 125 20 20 33,6 2,00 10 20 GCM
□
20-
□□
GNDM R/L 2020 K 312
l l
20 20 125 20 20 36,6 3,00 12 24 GCM
□
30-
□□
GNDM R/L 2020 K 418
l l
20 20 125 20 20 45,0 4,00 18 36 GCM
□
40-
□□
GNDM R/L 2020 K 518
l l
20 20 125 20 20 45,0 5,00 18 36 GCM N50-
□□
GNDM R/L 2020 K 618
l l
20 20 125 20 20 45,0 6,00 18 36 GCM N60-
□□
GNDM R/L 2525 M 1.2510
l l
25 25 150 25 25 36,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2525 M 1.510
l l
25 25 150 25 25 36,0 1,25 10 20 GCM N150005 GF
GNDM R/L 2525 M 210
l l
25 25 150 25 25 33,6 2,00 10 20 GCM N20-
□□
GNDM R/L 2525 M 312
l l
25 25 150 25 25 36,6 3,00 12 24 GCM
□
30-
□□
GNDM R/L 2525 M 418
l l
25 25 150 25 25 45,0 4,00 18 36 GCM
□
40-
□□
GNDM R/L 2525 M 518
l l
25 25 150 25 25 45,0 5,00 18 36 GCM N50-
□□
GNDM R/L 2525 M 618
l l
25 25 150 25 25 45,0 6,00 18 36 GCM N60-
□□
GNDM R/L 3225 P 312
32 25 170 25 32 36,6 3,00 12 24 GCM
□
30-
□□
GNDM R/L 3225 P 418
32 25 170 25 32 45,0 4,00 18 36 GCM
□
40-
□□
GNDM R/L 3225 P 518
32 25 170 25 32 45,0 5,00 18 36 GCM N50-
□□
GNDM R/L 3225 P 618
32 25 170 25 32 45,0 6,00 18 36 GCM N60-
□□
GNDM R/L 3225 P 718
32 25 170 25 32 50,0 7,00 18 36 GCM N70-
□□
BX0620 6,0 LH050
GNDM R/L 3225 P 818
32 25 170 25 32 50,0 8,00 18 36 GCM N80-
□□
GNDM R/L 3232 P 312
l l
32 32 170 32 32 36,6 3,00 12
24
GCM
□
30-
□□
BX0620 6,0 LH050
GNDM R/L 3232 P 418
l l
32 32 170 32 32 45,0 4,00 18
36
GCM
□
40-
□□
GNDM R/L 3232 P 518
l l
32 32 170 32 32 45,0 5,00 18
36
GCM N50-
□□
GNDM R/L 3232 P 618
l l
32 32 170 32 32 45,0 6,00 18
36
GCM N60-
□□
GNDM R/L 3232 P 718
l l
32 32 170 32 32 50,0 7,00 18
36
GCM N70-
□□
GNDM R/L 3232 P 818
l l
32 32 170 32 32 50,0 8,00 18
36
GCM N80-
□□
R L h b L1f h1L2w ar
GNDMS R/L 2020 K 310
l l
20 20 125 32 20 25 3,0 10 GCM
□
30-
□□
BX0520
5,0 LH040
GNDMS R/L 2020 K 412
l l
20 20 125 34 20 25 4,0 12 GCM
□
40-
□□
GNDMS R/L 2020 K 512
l l
20 20 125 34 20 25 5,0 12 GCM N50-
□□
GNDMS R/L 2525 M 312
l l
25 25 150 39 25 25 3,0 12 GCM
□
30-
□□
GNDMS R/L 2525 M 414
l l
25 25 150 41 25 25 4,0 14 GCM
□
40-
□□
GNDMS R/L 2525 M 514
l l
25 25 150 41 25 25 5,0 14 GCM N50-
□□
GNDMS R/L 2525 M 614
l l
25 25 150 41 25 25 6,0 14 GCM N60-
□□
GNDM
GNDMS
F20 l
=
=
External L-Styled (Side Cut) Multi-Purpose Type (Grooving, Turning, Proling)
External Grooving
Above gures show right hand tools.
Use for multi-purpose or proling
insert for turning (wide grooves).
External Grooving
Above gures show right hand tools.
Spare Parts
Cat. No. Dimensions (mm) Applicable
Insert
Stock
Grooving
Width
(mm)
Max. Groov.
Depth
(mm)
Cap
Screw
Span-
ner
Spare Parts
Select holders and inserts with the same grooving width (w).
Select holders and inserts with the same grooving width (w).
Holders
Holders
External Multi-Purpose Type (Grooving, Turning, Proling)
Cat. No. Dimensions (mm) Applicable
Insert
Stock Cap
Screw
Span-
ner
Grooving
Width
(mm)
Max.
Groov.
Depth
(mm)
Max.
Cutt-Off
Dia
(mm)
External
External
Cut-Off
Use for multi-purpose or proling
insert for turning (wide grooves).
Grooving &
Parting-Off
Grooving Tool Holders
GNDM / GNDMS Type
New
New
New
New
Japan stock
Euro stock Recommended Tightening Torque (N·m)
F21
GCM N3004 MG l l ml3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l ml4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l ml5,0 ±0,03 0,8 26,4 4,1
N6008 MG l l ml6,0 ±0,03 0,8 26,4 4,5
N7008 MG l l ml7,0 ±0,04 0,8 28,75 5,5
N8008 MG l l ml8,0 ±0,04 0,8 28,75 6,0
GCM N2002 ML ml2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l mlm3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l mlm4,0 ±0,03 0,4 26,4 4,0
N5004 ML l l ml5,0 ±0,03 0,4 26,4 4,1
N6004 ML l l ml6,0 ±0,03 0,4 26,4 4,5
N7004 ML l l ml7,0 ±0,04 0,4 28,75 5,5
N8004 ML l l ml8,0 ±0,04 0,4 28,75 6,0
GCM N2002 GG lml2,0 ±0,03 0,2 21,1 3,6
N3002 GG lml3,0 ±0,03 0,2 21,1 3,8
N4002 GG lml4,0 ±0,03 0,2 26,4 4,0
N5002 GG lml5,0 ±0,03 0,2 26,4 4,1
N6002 GG lml6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG lml3,0 ±0,03 0,4 21,1 3,8
N4004 GG lml4,0 ±0,03 0,4 26,4 4,0
N5004 GG lml5,0 ±0,03 0,4 26,4 4,1
N6004 GG lml6,0 ±0,03 0,4 26,4 4,5
N7004 GG lml7,0 ±0,04 0,4 28,75 5,5
N8004 GG lml8,0 ±0,04 0,4 28,75 6,0
GCM N2002 GL lml2,0 ±0,03 0,2 21,1 3,6
M3002 GL lml3,0 ±0,03 0,2 21,1 3,8
N4002 GL lml4,0 ±0,03 0,2 26,4 4,0
N5002 GL lml5,0 ±0,03 0,2 26,4 4,1
N6002 GL lml6,0 ±0,03 0,2 26,4 4,5
N7004 GL lml7,0 ±0,04 0,4 28,75 5,5
N8004 GL lml8,0 ±0,04 0,4 28,75 6,0
GCM N125005 GF l1,25 ±0,03 0,05 17,4 3,2
N150005 GF l1,5 ±0,03 0,05 17,4 3,7
N2002 GF mlm2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m4,0 ±0,03 0,2 26,4 4,0
N5002 GF l l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
N7002 GF lml7,0 ±0,04 0,2 28,75 5,5
N8002 GF lml8,0 ±0,04 0,2 28,75 6,0
GCM N7004 GF lml7,0 ±0,04 0,4 28,75 5,5
N8004 GF lml8,0 ±0,04 0,4 28,75 6,0
GCM N3015 RG l l mlm3,0 ±0,03 1,5 21,1 3,8
N4020 RG l l mlm4,0 ±0,03 2,0 26,4 4,0
N5025 RG l l ml5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l ml6,0 ±0,03 3,0 27,5 4,5
N7035 RG l l ml7,0 ±0,04 3,5 29,05 5,5
N8040 RG l l ml8,0 ±0,04 4,0 29,25 6,0
GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN mmmm 3,0 ±0,03 1,5 22,4 3,8
N4020 RN mmmm 4,0 ±0,03 2,0 28,0 4,0
N5025 RN mmmm 5,0 ±0,03 2,5 28,1 4,1
N6030 RN mmmm 6,0 ±0,03 3,0 28,1 4,5
GCG N2002 GA m2,0 ±0,025 0,2 21,1 3,6
N3002 GA m3,0 ±0,025 0,2 21,1 3,8
N4004 GA m4,0 ±0,025 0,4 26,4 4,0
N5004 GA m5,0 ±0,025 0,4 26,4 4,1
N6004 GA m6,0 ±0,025 0,4 26,4 4,5
AC830P
AC425K
AC520U
AC530U
T2500A
H10
R L R L R L R L R L R L
GCM
R/L2002 CG 05
l l m m l l 2,0 ±0,03 0,2 21,1 3,6
R/L3002 CG 05
l l m m l l 3,0 ±0,03 0,2 21,3 3,8
R/L4002 CG 05
l l m m l l 4,0 ±0,03 0,2 26,7 4,0
AC830P AC425K
AC520U AC530U
T2500A
H10
s
w
s
w
GA
RN
RG
GF
GL
GG
ML
MG
CG
s
w
4-
s
w
4-
s
w
2-
s
w
2-
4-
s
w
5°
s
w
4-
w=<4mmw=>5mm
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Grooving / Turning
Copying
Face /
Necking
Non Ferrous
Metals Copying / Cut-OffCut-Off
Inserts for GNDM / GNDMS
General
Purpose
General
Purpose
Low
Feed
Low
Cutting
Force
General
Purpose
General
Purpose
General
Purpose
General
Purpose
Grooving &
Parting-Off
Grooving Tool Holders
GNDM / GNDMS Type
Low
Feed
Select holders and inserts with the same grooving width (w).
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
Figures
show right hand tools.
R L h b L1f h1L2w ar
GNDLS R/L 2020 K 216
l l
20 20 125 38 20 25 2,0 16 GCM
□
20-
□□
BX0520
5,0 LH040
GNDLS R/L 2020 K 316
l l
20 20 125 38 20 25 3,0 16 GCM
□
30-
□□
GNDLS R/L 2525 M 218
l l
25 25 150 45 25 25 2,0 18 GCM
□
20-
□□
GNDLS R/L 2525 M 318
l l
25 25 150 45 25 25 3,0 18 GCM
□
30-
□□
GNDLS R/L 2525 M 423
l l
25 25 150 50 25 25 4,0 23 GCM
□
40-
□□
GNDLS R/L 2525 M 523
l l
25 25 150 50 25 25 5,0 23 GCM N50-
□□
GNDLS R/L 2525 M 623
l l
25 25 150 50 25 25 6,0 23 GCM N60-
□□
R L h b L1f h1L2w ar
GNDL R/L 2020 K 1.2516
l l
20 20 125 20 20 38,0 1,25 16 32 GCM N125005 GF
BX0520
5,0 LH040
GNDL R/L 2020 K 1.516
l l
20 20 125 20 20 38,0 1,50 16 32 GCM N150005 GF
GNDL R/L 2020 K 220
l l
20 20 125 20 20 44,5 2,00 20 40 GCM
□
20-
□□
GNDL R/L 2020 K 320
l l
20 20 125 20 20 44,5 3,00 20
(18)
40 GCM
□
30-
□□
GNDL R/L 2020 K 425
l l
20 20 125 20 20 50,0 4,00 25
(23)
50 GCM
□
40-
□□
GNDL R/L 2020 K 525
l l
20 20 125 20 20 50,0 5,00 25
(23)
50 GCM N50-
□□
GNDL R/L 2020 K 625
l l
20 20 125 20 20 50,0 6,00 25
(23)
50 GCM N60-
□□
GNDL R/L 2525 M 1.2516
l l
25 25 150 25 25 40,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2525 M 1.516
l l
25 25 150 25 25 40,0 1,50 16 32 GCM N150005 GF
GNDL R/L 2525 M 220
l l
25 25 150 25 25 44,5 2,00 20 40 GCM
□
20-
□□
GNDL R/L 2525 M 320
l l
25 25 150 25 25 44,5 3,00 20
(18)
40 GCM
□
30-
□□
GNDL R/L 2525 M 425
l l
25 25 150 25 25 50,0 4,00 25
(23)
50 GCM
□
40-
□□
GNDL R/L 2525 M 525
l l
25 25 150 25 25 50,0 5,00 25
(23)
50 GCM N50-
□□
GNDL R/L 2525 M 625
l l
25 25 150 25 25 50,0 6,00 25
(23)
50 GCM N60-
□□
GNDL R/L 3225 P 320
32 25 170 25 32 44,5 3,00 20
(18)
40 GCM
□
30-
□□
GNDL R/L 3225 P 425
32 25 170 25 32 50,0 4,00 25
(23)
50 GCM
□
40-
□□
GNDL R/L 3225 P 525
32 25 170 25 32 50,0 5,00 25
(23)
50 GCM N50-
□□
GNDL R/L 3225 P 625
32 25 170 25 32 50,0 6,00 25
(23)
50 GCM N60-
□□
GNDL R/L 3225 P 725
32 25 170 25 32 50,0 7,00 25(
23)
50
GCM N70-
□□
BX0520 6,0 LH050
GNDL R/L 3225 P 825
32 25 170 25 32 50,0 8,00 25
(23)
50 GCM N80-
□□
GNDL R/L 3232 P 320
l l
32 32 170 32 32 44,5 3,00 20
(18)
40
GCM
□
30-
□□
BX0620 6,0 LH050
GNDL R/L 3232 P 425
l l
32 32 170 32 32 50,0 4,00 25
(23)
50 GCM
□
40-
□□
GNDL R/L 3232 P 525
l l
32 32 170 32 32 50,0 5,00 25
(23)
50 GCM N50-
□□
GNDL R/L 3232 P 625
l l
32 32 170 32 32 50,0 6,00 25
(23)
50 GCM N60-
□□
GNDL R/L 3232 P 725
l l
32 32 170 32 32 50,0 7,00 25
(23)
50 GCM N70-
□□
GNDL R/L 3232 P 825
l l
32 32 170 32 32 50,0 8,00 25
(23)
50 GCM N80-
□□
GNDL
GNDLS
F22 l
=
=
External Deep Grooving and Cut-Off
External L-Styled (Side Cut) Grooving
External Grooving
Above gures show right hand tools.
External Grooving
Above gures show right hand tools.
Spare Parts
Cat. No. Dimensions (mm) Applicable
Insert
Stock Cap
Screw
Span-
ner
Spare Parts
Cat. No. Dimensions (mm) Applicable
Insert
Stock
Grooving
Width
(mm)
Max. Groov.
Depth
(mm)
Cap
Screw
Span-
ner
Select holders and inserts with the same grooving width (w). Dimensions in parentheses are for applications that use copying inserts (RG type breakers).
Select holders and inserts with the same grooving width (w).
Holders
Holders
Grooving
Width
(mm)
Max.
Groov.
Depth
(mm)
Max.
Cutt-Off
Dia
(mm)
External
External
Cut-Off
Grooving Tool Holders
GNDL / GNDLS Type
Grooving &
Parting-Off
New
New
New
New
Japan stock
Euro stock Recommended Tightening Torque (N·m)
F23
GCM N3004 MG l l ml3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l ml4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l ml5,0 ±0,03 0,8 26,4 4,1
N6008 MG l l ml6,0 ±0,03 0,8 26,4 4,5
N7008 MG l l ml7,0 ±0,04 0,8 28,75 5,5
N8008 MG l l ml8,0 ±0,04 0,8 28,75 6,0
GCM N2002 ML ml2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l mlm3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l mlm4,0 ±0,03 0,4 26,4 4,0
N5004 ML l l ml5,0 ±0,03 0,4 26,4 4,1
N6004 ML l l ml6,0 ±0,03 0,4 26,4 4,5
N7004 ML l l ml7,0 ±0,04 0,4 28,75 5,5
N8004 ML l l ml8,0 ±0,04 0,4 28,75 6,0
GCM N2002 GG lml2,0 ±0,03 0,2 21,1 3,6
N3002 GG lml3,0 ±0,03 0,2 21,1 3,8
N4002 GG lml4,0 ±0,03 0,2 26,4 4,0
N5002 GG lml5,0 ±0,03 0,2 26,4 4,1
N6002 GG lml6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG lml3,0 ±0,03 0,4 21,1 3,8
N4004 GG lml4,0 ±0,03 0,4 26,4 4,0
N5004 GG lml5,0 ±0,03 0,4 26,4 4,1
N6004 GG lml6,0 ±0,03 0,4 26,4 4,5
N7004 GG lml7,0 ±0,04 0,4 28,75 5,5
N8004 GG lml8,0 ±0,04 0,4 28,75 6,0
GCM N2002 GL lml2,0 ±0,03 0,2 21,1 3,6
M3002 GL lml3,0 ±0,03 0,2 21,1 3,8
N4002 GL lml4,0 ±0,03 0,2 26,4 4,0
N5002 GL lml5,0 ±0,03 0,2 26,4 4,1
N6002 GL lml6,0 ±0,03 0,2 26,4 4,5
N7004 GL lml7,0 ±0,04 0,4 28,75 5,5
N8004 GL lml8,0 ±0,04 0,4 28,75 6,0
GCM N125005 GF l1,25 ±0,03 0,05 17,4 3,2
N150005 GF l1,5 ±0,03 0,05 17,4 3,7
N2002 GF mlm2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m4,0 ±0,03 0,2 26,4 4,0
N5002 GF lll5,0 ±0,03 0,2 26,4 4,1
N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
N7002 GF lml7,0 ±0,04 0,2 28,75 5,5
N8002 GF lml8,0 ±0,04 0,2 28,75 6,0
GCM N7004 GF lml7,0 ±0,04 0,4 28,75 5,5
N8004 GF lml8,0 ±0,04 0,4 28,75 6,0
GCM N3015 RG l l mlm3,0 ±0,03 1,5 21,1 3,8
N4020 RG l l mlm4,0 ±0,03 2,0 26,4 4,0
N5025 RG l l ml5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l ml6,0 ±0,03 3,0 27,5 4,5
N7035 RG l l ml7,0 ±0,04 3,5 29,05 5,5
N8040 RG l l ml8,0 ±0,04 4,0 29,25 6,0
GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN mmmm 3,0 ±0,03 1,5 22,4 3,8
N4020 RN mmmm 4,0 ±0,03 2,0 28,0 4,0
N5025 RN mmmm 5,0 ±0,03 2,5 28,1 4,1
N6030 RN mmmm 6,0 ±0,03 3,0 28,1 4,5
GCG N2002 GA m2,0 ±0,025 0,2 21,1 3,6
N3002 GA m3,0 ±0,025 0,2 21,1 3,8
N4004 GA m4,0 ±0,025 0,4 26,4 4,0
N5004 GA m5,0 ±0,025 0,4 26,4 4,1
N6004 GA m6,0 ±0,025 0,4 26,4 4,5
AC830P
AC425K
AC520U
AC530U
T2500A
H10
R L R L R L R L R L R L
GCM
R/L2002 CG 05
l l m m l l 2,0 ±0,03 0,2 21,1 3,6
R/L3002 CG 05
l l m m l l 3,0 ±0,03 0,2 21,3 3,8
R/L4002 CG 05
l l m m l l 4,0 ±0,03 0,2 26,7 4,0
AC830P AC425K
AC520U AC530U
T2500A
H10
s
w
s
w
GA
RN
RG
GF
GL
GG
ML
MG
CG
s
w
4-
s
w
4-
s
w
2-
s
w
2-
4-
s
w
5°
s
w
4-
Grooving &
Parting-Off
Grooving Tool Holders
GNDL / GNDLS Type
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Grooving / Turning
Copying
Face /
Necking
Non Ferrous
Metals Copying / Cut-OffCut-Off
Inserts for GNDL / GNDLS
General
Purpose
General
Purpose
w=<4mmw=>5mm
Low
Feed
Low
Cutting
Force
General
Purpose
General
Purpose
General
Purpose
General
Purpose
Low
Feed
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
Figures
show right hand tools.
R L ØDsh L1fØDmw ar
GNDI R/L 2532 T 206
l l
25 23 200 16 32 2,0 6 GCM N20-
□□
BH0516 5,0 LH030
GNDI R/L 3240 T 210
l l
32 30 250 26 40 2,0 10 GCM N20-
□□
BH0616 6,0 LH040
GNDI R/L 2532 T 306
l l
25 23 200 16 32 3,0 6 GCM N30-
□□
BH0516 5,0 LH030
GNDI R/L 3240 T 310
l l
32 30 250 26 40 3,0 10 GCM N30-
□□
BH0616 6,0 LH040
GNDI R/L 4050 T 311
l l
40 38 300 31 50 3,0 11 GCM N30-
□□
GNDI R/L 2532 T 406
l l
25 23 200 19 32 4,0 6 GCM N40-
□□
BH0516 5,0 LH030
GNDI R/L 3240 T 410
l l
32 30 250 26 40 4,0 10 GCM N40-
□□
BH0616 6,0 LH040
GNDI R/L 4050 T 411
l l
40 38 300 31 50 4,0 11 GCM N40-
□□
GNDI R/L 2532 T 506
l l
25 23 200 19 32 5,0 6 GCM N50-
□□
BH0516 5,0 LH030
GNDI R/L 3240 T 510
l l
32 30 250 26
40
5,0 10 GCM N50-
□□
BH0616 6,0 LH040
GNDI R/L 4050 T 511
l l
40 38 300 31
50
5,0 11 GCM N50-
□□
GNDI R/L 4050 T 611
l l
40 38 300 31
50
6,0 11 GCM N60-
□□
BH0616 6,0 LH040
GNDI ØDs
ØDm
F24 l
=
=
Grooving &
Parting-Off
Grooving Tool Holders
GNDI Type
Spare Parts
Cat. No. Dimensions (mm)Stock Applicable
Insert
Cap
Screw
Spanner
Max. Groov.
Depth
(mm)
Groov.
Width
(mm)
Min.
Bore
(mm)
Internal Grooving
Above gures show right hand tools.
Internal Grooving
Min. Bore
Select holders and inserts with the same grooving width (w).
Holders
Internal
Use for multi-purpose or proling
insert for turning (wide grooves).
Japan stock
Euro stock Recommended Tightening Torque (N·m)
F25
GCM N3004 MG l l ml3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l ml4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l ml5,0 ±0,03 0,8 26,4 4,1
N6008 MG l l ml6,0 ±0,03 0,8 26,4 4,5
GCM N2002 ML ml2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l mlm3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l mlm4,0 ±0,03 0,4 26,4 4,0
N5004 ML l l ml5,0 ±0,03 0,4 26,4 4,1
N6004 ML l l ml6,0 ±0,03 0,4 26,4 4,5
GCM N2002 GG lml2,0 ±0,03 0,2 21,1 3,6
N3002 GG lml3,0 ±0,03 0,2 21,1 3,8
N4002 GG lml4,0 ±0,03 0,2 26,4 4,0
N5002 GG lml5,0 ±0,03 0,2 26,4 4,1
N6002 GG lml6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG lml3,0 ±0,03 0,4 21,1 3,8
N4004 GG lml4,0 ±0,03 0,4 26,4 4,0
N5004 GG lml5,0 ±0,03 0,4 26,4 4,1
N6004 GG lml6,0 ±0,03 0,4 26,4 4,5
GCM N2002 GL lml2,0 ±0,03 0,2 21,1 3,6
M3002 GL lml3,0 ±0,03 0,2 21,1 3,8
N4002 GL lml4,0 ±0,03 0,2 26,4 4,0
N5002 GL lml5,0 ±0,03 0,2 26,4 4,1
N6002 GL lml6,0 ±0,03 0,2 26,4 4,5
GCM N2002 GF mlm2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m4,0 ±0,03 0,2 26,4 4,0
N5002 GF l l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
GCM N3015 RG l l mlm3,0 ±0,03 1,5 21,1 3,8
N4020 RG l l mlm4,0 ±0,03 2,0 26,4 4,0
N5025 RG l l ml5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l ml6,0 ±0,03 3,0 27,5 4,5
GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN mmmm 3,0 ±0,03 1,5 22,4 3,8
N4020 RN mmmm 4,0 ±0,03 2,0 28,0 4,0
N5025 RN mmmm 5,0 ±0,03 2,5 28,1 4,1
N6030 RN mmmm 6,0 ±0,03 3,0 28,1 4,5
GCG N2002 GA m2,0 ±0,025 0,2 21,1 3,6
N3002 GA m3,0 ±0,025 0,2 21,1 3,8
N4004 GA m4,0 ±0,025 0,4 26,4 4,0
N5004 GA m5,0 ±0,025 0,4 26,4 4,1
N6004 GA m6,0 ±0,025 0,4 26,4 4,5
s
w
4-
s
w
4-
s
w
2-
s
w
2-
s
w
4-GA
RN
RG
GF
GL
GG
ML
MG
AC830P
AC425K
AC520U
AC530U
T2500A
H10
s
w
w<4mm w=>5mm
Grooving &
Parting-Off
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
GNDI Inserts
Grooving / TurningCopying
Face /
Necking
Non Ferrous
Metals Copying / Cut-Off
General
Purpose
General
Purpose
Low Feed
Low Feed
Low
Cutting
Force
General
Purpose
General
Purpose
General
Purpose
Select holders and inserts with the same grooving width (w).
Grooving Tool Holders
GNDI Type
New
New
New
New
New
New
New
New
New
New
F26
R L ØDsh L1L2fØDmw ar
GNDIS R/L 1214 T 1526
lm
12 11 150 30 9,0 14 1,5 2,6 GXM N150005S GF
BFTX0409N 3,4 LT15
GNDIS R/L 1214 T 1536
lm
12 11 150 30 10,0 14 1,5 3,6 GXM N150005F GF
GNDIS R/L 1616 T 1536
lm
16 15 160 35 11,5 16 1,5 3,6 GXM N150005S GF
GNDIS R/L 1620 T 1546
lm
16 15 160 40 14,5 20 1,5 4,6 GXM N150005S GF BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 1566
lm
20 19 180 40 19,0 25 1,5 6,6 GXM N150005S GF
GNDIS R/L 1214 T 2026
lm
12 11 150 30 9,0 14 2,0 2,6 GXM N2002S-
□□
BFTX0409N 3,4 LT15
GNDIS R/L 1214 T 2036
lm
12 11 150 30 10,0 14 2,0 3,6 GXM N2002S-
□□
GNDIS R/L 1616 T 2036
lm
16 15 160 35 11,5 16 2,0 3,6 GXM N2002S-
□□
GNDIS R/L 1620 T 2046
lm
16 15 160 40 14,5 20 2,0 4,6 GXM N2002S-
□□
BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 2066
lm
20 19
180 40 19,0 25
2,0 6,6 GXM N2002S-
□□
GNDIS R/L 1214 T 3026
lm
12 11
150
30 9,0
14
3,0 2,6 GXM N3002S-
□□
BFTX0409N 3,4 LT15GNDIS R/L 1214 T 3036
lm
12 11 150 30 10,0
14
3,0 3,6 GXM N3002S-
□□
GNDIS R/L 1616 T 3036
lm
16 15 160 35 11,5
16
3,0 3,6 GXM N3002S-
□□
GNDIS R/L 1620 T 3046
lm
16 15 160 40 14,5
20
3,0 4,6 GXM N3002S-
□□
BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 3066
lm
20 19 180 40 19,0
25
3,0 6,6 GXM N3002S-
□□
l
=
=
GXM N2002S ML m m 2,0 ±0,03 0,2 11,1 3,1
N3002S ML m m 3,0 ±0,03 0,2 11,1 3,1
GXM N150005S GF m1,5 ±0,03 0,05 11,1 3,1
N2002S GF m m 2,0 ±0,03 0,2 11,1 3,1
N3002S GF m m 3,0 ±0,03 0,2 11,1 3,1
s
w
AC520U AC1030U
s
ww
s
ML
GF
GNDIS
f
w
ar
L1
L2
h
ØDs
ØDm
LT15
LT20
Cat. No. Dimensions (mm)Stock Applicable
Insert
Cap
Screw
Spanner
Max. Groov.
Depth
(mm)
Groov.
Width
(mm)
Min.
Bore
(mm)
Japan stock
Euro stock
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Application
Cutting
Width
Tolerance
Grooving
Low Feed
Low
Cutting
Force
Grooving /
Turning
Spare Parts
Select holders and inserts with the same grooving width (w).
Holders
GNDIS Inserts
Internal Grooving
Internal
Min. Bore
Internal Grooving
Select holders and inserts with the same grooving width (w).
Only GXM inserts can be used.
GCM and GCG inserts are not compatible.
New
Grooving &
Parting-Off
Grooving Tool Holders
GNDIS Type
New
New
New
New
New
Recommended Tightening Torque (N·m)
F27
apap1
R L h b L1f h1 L2e ØDmw
GNDN R/L2020 K 220-020
m m
20 20 125 23 20 30 3,0 20 2,0 2,0 1,00 GCM N2010 RN
BX0520 5,0 LH040
GNDN R/L2020 K 325-020
m m
20 20 125 23 20 30 3,0 20 3,0 2,5 1,15 GCM N3015 RN
GNDN R/L2020 K 430-030
m m
20 20 125 24 20 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN
GNDN R/L2020 K 535-030
m m
20 20 125 25 20 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2020 K 640-030
m m
20 20 125 25 20 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN
GNDN R/L2525 M 220-020
m m
25 25 150 23 25 30 3,0 20 2,0 2,0 1,00 GCM N2010 RN
BX0520 5,0 LH040
GNDN R/L2525 M 325-020
m m
25 25 150 28 25 30 3,0 20 3,0 2,5 1,15 GCM N3015 RN
GNDN R/L2525 M 430-030
m m
25 25 150 29 25 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN
GNDN R/L2525 M 535-030
m m
25 25 150 30 25 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2525 M 640-030
m m
25 25
150 30 25 35 5,0
30 6,0 4,0 1,59 GCM N6030 RN
GNDN
GCM N2010 RN - - m m 2,0 ±0,03 0,4 21,7 3,6
N3015 RN mmmm 3,0 ±0,03 0,8 22,4 3,8
N4020 RN mmmm 4,0 ±0,03 0,8 28,0 4,0
N5025 RN mmmm 5,0 ±0,03 0,8 28,1 4,1
N6030 RN mmmm 6,0 ±0,03 0,2 28,1 4,5
s
w
2-RN
w
L1
L2
ØDm
f
h
h1
e
b
45°
ap1
ap1
a
p
45°
s
w
AC830P
AC425K
AC520U
AC530U
Grooving &
Parting-Off
Grooving Tool Holders
GNDN Type
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Application
Cutting
Width
Tolerance
General Purpose
Face /
Necking
GNDN Inserts
Cat. No. Dimensions (mm)Stock Applicable
Insert
Cap
Screw
Spanner
Groov.
Width
(mm)
Min.
Bore
(mm)
Spare Parts
Select holders and inserts with the same grooving width (w).
Holders
Select holders and inserts with the same grooving width (w).
Necking
Necking
New
New
New
New
New
New
Above gures show right hand tools.
Necking
R L h b L1f h1L2ØDmw ar
GNDF R/L 2020 K 312-035
l l
20 20 125 20 20 35,6
35 ~ 45 3,0 12
GCM N30-
□□
BX0520 5,0 LH040
GNDF R/L 2020 K 312-040
l l
20 20 125 20 20 35,6
40 ~ 55 3,0 12
GNDF R/L 2020 K 318-050
l l
20 20 125 20 20 41,6
50 ~ 70 3,0 18
GNDF R/L 2020 K 318-065
l l
20 20 125 20 20 41,6
65 ~ 100 3,0 18
GNDF R/L 2020 K 318-090
l l
20 20 125 20 20 41,6
90 ~ 150 3,0 18
GNDF R/L 2020 K 318-140
l l
20 20 125 20 20 41,6
140 ~ 200 3,0 18
GNDF R/L 2020 K 318-180
l l
20 20 125 20 20 41,6
180 ~ 300 3,0 18
GNDF R/L 2020 K 418-040
l l
20 20 125 20 20 41,6
40 ~ 55 4,0 18
GCM N40-
□□
BX0520 5,0 LH040
GNDF R/L 2020 K 423-050
l l
20 20 125 20 20 46,6
50 ~ 70 4,0 23
GNDF R/L 2020 K 423-065
l l
20 20 125 20 20 46,6
65 ~ 90 4,0 23
GNDF R/L 2020 K 423-085
l l
20 20 125 20 20 46,6
85 ~ 130 4,0 23
GNDF R/L 2020 K 423-125
l l
20 20 125 20 20 46,6
125 ~ 200 4,0 23
GNDF R/L 2020 K 423-180
l l
20 20 125 20 20 46,6
180 ~ 300 4,0 23
GNDF R/L 2020 K 423-280
l l
20 20 125 20 20 46,6
280 ~ 1000 4,0 23
GNDF R/L 2020 K 523-050
l l 20
20 125 20 20 46,6
50 ~ 70 5,0 23
GCM N50-
□□
BX0520 5,0 LH040
GNDF R/L 2020 K 523-065
l l 20
20 125 20 20 46,6
65 ~ 90 5,0 23
GNDF R/L 2020 K 523-085
l l 20
20 125 20 20 46,6
85 ~ 130 5,0 23
GNDF R/L 2020 K 523-125
l l 20
20 125 20 20 46,6
125 ~ 200 5,0 23
GNDF R/L 2020 K 523-180
l l 20
20 125 20 20 46,6
180 ~ 300 5,0 23
GNDF R/L 2020 K 523-280
l l 20
20 125 20 20 46,6 280 ~ 1000 5,0 23
GNDF R/L 2020 K 623-050
l l 20
20 125 20 20 46,6
50 ~ 75 6,0 23
GCM N60-
□□
BX0520 5,0 LH040
GNDF R/L 2020 K 623-070
l l 20
20 125 20 20 46,6
70 ~ 110 6,0 23
GNDF R/L 2020 K 623-100
l l 20
20 125 20 20 46,6
100 ~ 200 6,0 23
GNDF R/L 2020 K 623-180
l l 20
20 125 20 20 46,6
180 ~ 300 6,0 23
GNDF R/L 2020 K 623-280
l l 20
20 125 20 20 46,6
280 ~ 1000 6,0 23
GNDF R/L 2525 M 312-035
l l
25 25 150 25 25 35,6
35 ~ 45 3,0
12
GCM N30-
□□
BX0520 5,0 LH040
GNDF R/L 2525 M 312-040
l l
25 25 150 25 25 35,6
40 ~ 55 3,0
12
GNDF R/L 2525 M 318-050
l l
25 25 150 25 25 41,6
50 ~ 70 3,0 18
GNDF R/L 2525 M 318-065
l l
25 25 150 25 25 41,6
65 ~ 100 3,0 18
GNDF R/L 2525 M 318-090
l l
25 25 150 25 25 41,6
90 ~ 150 3,0 18
GNDF R/L 2525 M 318-140
l l
25 25 150 25 25 41,6
140 ~ 200 3,0 18
GNDF R/L 2525 M 318-180
l l
25 25 150 25 25 41,6
180 ~ 300 3,0 18
GNDF R/L 2525 M 418-040
l l
25 25 150 25 25 41,6
40 ~ 55 4,0 18
GCM N40-
□□
BX0520 5,0 LH040
GNDF R/L 2525 M 423-050
l l
25 25 150 25 25 46,6
50 ~ 70 4,0 23
GNDF R/L 2525 M 423-065
l l
25 25 150 25 25 46,6
65 ~ 90 4,0 23
GNDF R/L 2525 M 423-085
l l
25 25 150 25 25 46,6
85 ~ 130 4,0 23
GNDF R/L 2525 M 423-125
l l
25 25 150 25 25 46,6
125 ~ 200 4,0 23
GNDF R/L 2525 M 423-180
l l
25 25 150 25 25 46,6
180 ~ 300 4,0 23
GNDF R/L 2525 M 423-280
l l
25 25 150 25 25 46,6
280 ~ 1000 4,0 23
GNDF R/L 2525 M 523-050
l l
25 25 150 25 25 46,6
50 ~ 70 5,0 23
GCM N50-
□□
BX0520 5,0 LH040
GNDF R/L 2525 M 523-065
l l
25 25 150 25 25 46,6
65 ~ 90 5,0 23
GNDF R/L 2525 M 523-085
l l
25 25 150 25 25 46,6
85 ~ 130 5,0 23
GNDF R/L 2525 M 523-125
l l
25 25 150 25 25 46,6
125 ~ 200 5,0 23
GNDF R/L 2525 M 523-180
l l
25 25 150 25 25 46,6
180 ~ 300 5,0 23
GNDF R/L 2525 M 523-280
l l
25 25 150 25 25 46,6
280 ~ 1000 5,0 23
GNDF R/L 2525 M 623-050
l l
25 25 150 25 25 46,6
50 ~ 75 6,0 23
GCM N60-
□□
BX0520 5,0 LH040
GNDF R/L 2525 M 623-070
l l
25 25 150 25 25 46,6
70 ~ 110 6,0 23
GNDF R/L 2525 M 623-100
l l
25 25 150 25 25 46,6
100 ~ 200 6,0 23
GNDF R/L 2525 M 623-180
l l
25 25 150 25 25 46,6
180 ~ 300 6,0 23
GNDF R/L 2525 M 623-280
l l
25 25 150 25 25 46,6
280 ~ 1000 6,0 23
øDm
GNDF
F28 l
=
=
Spare Parts
Applicable
Insert
Cap
Screw
Spanner
Work Dia.
(mm)
Groov.
Width
(mm)
Max. Cut-
off Dia.
(mm)
Cat. No. Dimensions (mm)Stock
Face Grooving
Select holders and inserts with the same grooving width (w).
Above gures show right hand tools.
Face Grooving
(Work Diameter)
Max. Dia.
Min. Dia.
Work diameters in the stock indicate
external diameters of face grooving.
Holders
Face
Use for multi-purpose or proling
insert for turning (wide grooves).
Grooving Tool Holders
GNDF Type
Grooving &
Parting-Off
Japan stock
Euro stock Recommended Tightening Torque (N·m)
F29
GCM N3004 MG l l ml3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l ml4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l ml5,0 ±0,03 0,8 26,4 4,1
N6008 MG l l ml6,0 ±0,03 0,8 26,4 4,5
GCM N3002 ML l l mlm3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l mlm4,0 ±0,03 0,4 26,4 4,0
N5004 ML l l ml5,0 ±0,03 0,4 26,4 4,1
N6004 ML l l ml6,0 ±0,03 0,4 26,4 4,5
GCM N3002 GG lml3,0 ±0,03 0,2 21,1 3,8
N4002 GG lml4,0 ±0,03 0,2 26,4 4,0
N5002 GG lml5,0 ±0,03 0,2 26,4 4,1
N6002 GG lml6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG lml3,0 ±0,03 0,4 21,1 3,8
N4004 GG lml4,0 ±0,03 0,4 26,4 4,0
N5004 GG lml5,0 ±0,03 0,4 26,4 4,1
N6004 GG lml6,0 ±0,03 0,4 26,4 4,5
GCM M3002 GL lml3,0 ±0,03 0,2 21,1 3,8
N4002 GL lml4,0 ±0,03 0,2 26,4 4,0
N5002 GL lml5,0 ±0,03 0,2 26,4 4,1
N6002 GL lml6,0 ±0,03 0,2 26,4 4,5
GCM N3002 GF l l l m3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m4,0 ±0,03 0,2 26,4 4,0
N5002 GF l l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
GCM N3015 RN mmmm 3,0 ±0,03 1,5 22,4 3,8
N4020 RN mmmm 4,0 ±0,03 2,0 28,0 4,0
N5025 RN mmmm 5,0 ±0,03 2,5 28,1 4,1
N6030 RN mmmm 6,0 ±0,03 3,0 28,1 4,5
GCM N3002 GA m3,0 ±0,025 0,2 21,1 3,8
N4004 GA m4,0 ±0,025 0,4 26,4 4,0
N5004 GA m5,0 ±0,025 0,4 26,4 4,1
N6004 GA m6,0 ±0,025 0,4 26,4 4,5
s
w
4-
s
w
4-
s
w
2-
s
w
4-GA
RN
GF
GL
GG
ML
MG
AC830P
AC425K
AC520U
AC530U
T2500A
H10
s
w
w
<4mm
w
=>5mm
Grooving Tool Holders
GNDF Type
Grooving &
Parting-Off
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Inserts for GNDF
Grooving / Turning
Face /
Necking
Non Ferrous
Metals
Copying / Cut-Off
Low Feed
Low Feed
Low Cutting Force
General Purpose
New
New
New
New
New
New
New
New
General Purpose
Select holders and inserts with the same grooving width (w).
General Purpose
General Purpose
F30
R L h b L1f h1L2w ar
GNDFS R/L2525M 620 070
25 25 150 47 25 25 70~100 64 6,0 20
GC
□
N60-
□□
BX0520 5,0 LH040
GNDFS R/L2525M 620 100
25 25 150 47 25 25 100~200 94 6,0 20
GNDFS R/L2525M 620 180
25 25 150 47 25 25 180~300 174 6,0 20
GNDFS R/L2525M 620 280
25 25 150 47 25 25 280~1000 274 6,0 20
GNDFS R/L2525M 620 450
25 25 150 47 25 25 >450 444 6,0 20
GNDFS R/L3232P 620 070
32 32 170 54 32 25 70~100 64 6,0 20
GC
□
N60-
□□
BX0620 6,0 LH050
GNDFS R/L3232P 620 100
32 32 170 54 32 25 100~200 94 6,0 20
GNDFS R/L3232P 620 180
32 32 170 54 32 25 180~300 174 6,0 20
GNDFS R/L3232P 620 280
32 32 170 54 32 25 280~1000 274 6,0 20
GNDFS R/L3232P 620 450
32 32 170 54 32 25 >450 444 6,0 20
GNDFS R/L2525M 820 070
25
25 150 47 25
30 70~100 62 8,0 20
GC
M
N80-
□□
BX0620 6,0 LH050
GNDFS R/L2525M 820 100
25 25
150 47 25
30 100~200 92 8,0 20
GNDFS R/L2525M 820 180
25
25 150 47 25
30 180~300 172 8,0 20
GNDFS R/L2525M 820 280
25
25 150 47 25
30 280~1000 272 8,0 20
GNDFS R/L2525M 820 450
25 25 150 47 25
30 >450 442 8,0 20
GNDFS R/L3232P 820 070
32 32 170 54 32
30 70~100
62 8,0
20
GC
M
N80-
□□
BX0620 6,0 LH050
GNDFS R/L3232P 820 070
32 32 170 54 32
30 100~200
92 8,0
20
GNDFS R/L3232P 820 070
32 32 170 54 32
30 180~300
172 8,0
20
GNDFS R/L3232P 820 070
32 32 170 54 32
30 280~1000
272 8,0
20
GNDFS R/L3232P 820 070
32 32 170 54 32
03 >450
442 8,0
20
L1
L2
f
h
h1
ar
b
w
ØDm
GNDFS
ØDm
l
=
=
GCM N6008 MG l l ml6,0 ±0,03 0,8 26,4 4,5
N8008 MG l l ml8,0 ±0,04 0,8 28,75 6,0
GCM N6004 ML l l ml6,0 ±0,03 0,4 26,4 4,5
N8004 ML l l ml8,0 ±0,04 0,4 28,75 6,0
GCM N6002 GG lml6,0 ±0,03 0,2 26,4 4,5
N6004 GG lml6,0 ±0,03 0,4 26,4 4,5
N8004 GG lml8,0 ±0,04 0,4 28,75 6,0
GCM M6002 GL lml6,0 ±0,03 0,2 26,4 4,5
N8004 GL lml8,0 ±0,04 0,4 28,75 6,0
GCM N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
N8002 GF l l l 8,0 ±0,04 0,2 28,75 6,0
N8004 GF l l l 8,0 ±0,04 0,4 28,75 6,0
GCM N6030 RN mmmm 6,0 ±0,03 3,0 28,1 4,5
GCM N6004 GA m6,0 ±0,025 0,4 26,4 4,5
s
w
4-
s
w
4-
s
w
2-
s
w
4-GA
RN
GF
GL
GG
ML
MG
AC830P
AC425K
AC520U
AC530U
T2500A
H10
s
w
Grooving Tool Holders
GNDFS Type
Grooving &
Parting-Off
Spare Parts
Applicable
Insert
Cap
Screw
Spanner
Work Dia.
(mm)
Groov.
Width
(mm)
Max. Groov.
Depth
(mm)
Cat. No. Dimensions (mm)Stock
Face Grooving L-Styled (Non-Adjustable Type)
Above gures show right hand tools.
Face Grooving
(Work Diameter)
Face
Min.
Bore Ø
Inner
(mm)
Holders
Use the multi-purpose copying
inserts for turning (wide grooves).
Max. Dia (Outer)
Min. Bore (Outer)
Min. Bore (Inner )
Select holders and inserts with the same grooving width (w).
New
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Inserts for GNDFS
Grooving /
Turning
Face /
Necking
Non Ferrous
Metals
Copying / Cut-Off
Low Feed
Low Feed
Low Cutting Force
General Purpose
New
New
New
New
General Purpose
Select holders and inserts with the same grooving width (w).
General Purpose
General Purpose
Recommended Tightening Torque (N·m)
Japan stock
Euro stock
112 2
3 3
Ø12
Ø40
Ø12
Ø30,3
Ø85,0
Ø48
Ø44,0
Ø56,8 Ø36
Ø50
F31
Application Examples
Holder:
Insert:
Grooving
width:
Cutting
conditions:
GNDF R2525M 423-125
GCM N4020 RG
4mm
vc= 200m/min
f = 0,14mm/rev
wet
Target:
- Higher rigidity
- Vibration reduction
- Chip control
-
Wear resistance performance
20CrMo5, Automotive Part, Face Proling
Stable machining free of vibration!
Excellent chip control using the GND type.
Holder:
Insert:
Grooving
width:
Cutting
conditions:
GNDM R2020K 518
GCM N5008 MG
5mm
vc= 150m/min
f = 0,1mm/rev
wet
Target:
- Higher rigidity
- Vibration reduction
- Chip control
Gear Shaft, Grooving / Pocketing
Stable machining free of vibration!
Excellent chip control using the GND type.
20Cr4,
1. Roughing 2. Finishing
Holder:
Insert:
Grooving
width:
Cutting
conditions:
GNDL R2525M 425
GCM N4002 GG
4mm
vc= 50m/min
f = 0,03mm/rev
wet
Target:
- Higher rigidity
- Vibration reduction
- Chip control
X40CrVMo5-1, (45-48HRC), Machine Part, Cut-Off
Stable machining free of vibration!
Excellent chip control using the GND type.
No more unexpected breakage!
Holder:
Insert:
Grooving
width:
Cutting
conditions:
GNDM L2525M 618
GCM N6030 RG
6mm
vc= 130m/min
f = 0,36mm/rev
wet
Target:
- Higher rigidity
- Vibration reduction
- Chip control
-
Fracture resistance
C53,
Cam Shaft Grooving / Finishing (Contin. to Heavy Interrupted)
Stable machining free of vibration!
Excellent fracture resistance
Stable chip control
Holder:
Insert:
Grooving
width:
Cutting
conditions:
GNDL R2525M 320
GCM N3002 GG
3mm
n = 1600min-1
vc= 200m/min
f = 0,05mm/rev
wet
Target:
- Higher rigidity
- Vibration reduction
-
Fracture resistance
C48, Machine Part, Cut-Off
Stable machining free of vibration!
Excellent fracture resistance
Stable fracture resistance
Holder:
Insert:
Grooving
width:
Cutting
conditions:
GNDL R2525M 320
GCM N3002 GG
3mm
vc= 115m/min
f = 0,30mm/rev
wet
Target:
- Higher rigidity
- Vibration reduction
- Chip control
34CrMo4, Crank, Cut-Off
Improved efciency
Stable machining free of vibration
Stable chip control
GND
Normal Wear Chipping / Large Wear
Conventional Tool
GND
Conventional
Tool
0,30mm/rev
0,08mm/rev
Feed Rate (mm/rev)
Grooving &
Parting-Off
Grooving Tool Holders
GND Type
F32
PSC40GM00 R/L 40 22 80
BFTX0619N 7,5 LT25
PSC50GM00 R/L 50 27
PSC40GM90 R/L 40 42 52,5
PSC50GM90 R/L 50 47 55,0
l
l
l
l
l
l
l
l
GNDCM R/L 212 212 GCM
□
20
□□
-
□□
BX0512
5,0
LH040
GNDCM R/L 312 3GCM
□
30
□□
-
□□
GNDCM R/L 418 4
18
GCM
□
40
□□
-
□□
6,0
GNDCM R/L 518 5GCM
□
50
□□
-
□□
GNDCM R/L 618 6GCM
□
60
□□
-
□□
l
l
l
l
l
l
l
l
ll
PSC
PSC
GND
G
M
M
L
00
3
40
C
- R
12
l
=
=
L
Ø
F
Cassette
Ø
F
L
GND inserts for soft grooving from 2,0 - 6,0 mm width
Expanded grade selection with 9 different chipbreakers
for a wide application range
Provides excellent chip control
Achieves stable long tool life
New grades and chipbreakers have been added to
the already established GND grooving system with
polygon shank and a exible and economical cas-
sette system for inserts. An array of chipbreakers
improves the efciency in chip control in various
applications such as grooving, turning, proling and
cut-off.
Advantages
General Features
Holder
Ø
(mm)
F
(mm)
L
(mm)
Cap
Screw
R L
Spanner
Tightening
Torque
(N·m)
Cat. No.
Grooving
Width w
(mm)
Grooving
Depth
(mm)
Inserts
R L
Cap
Screw Spanner
Tightening
Torque
(N·m)
Cat. No.
ISO-PSC Polygon Modular
GND Grooving System
Identication Details - Polygon-Toolholder
Identication Details - Cassette
Polygonshank
Series Symbol
GND
Shank Diameter
(Ø D)
Cassette
Series Symbol
GND
Application
External Multi-Purpose
Application
External Multi-Purpose
Holder Design
R = Right
L = Left
Style
00 = Straight
90 = L-Style
Grooving Width
Holder Design
R = Right
L = Left
Max.
Grooving Depth
Grooving &
Parting-Off
Recommended Tightening Torque (N·m)
Japan stock
Euro stock
New
F33
GCM N3004 MG l l l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l ml4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l ml5,0 ±0,03 0,8 26,4 4,1
N6008 MG l l ml6,0 ±0,03 0,8 26,4 4,5
GCM N2002 ML ml2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l l m3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l l m4,0 ±0,03 0,4 26,4 4,0
N5004 ML l l ml5,0 ±0,03 0,4 26,4 4,1
N6004 ML l l ml6,0 ±0,03 0,4 26,4 4,5
GCM N2002 GG l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG lml3,0 ±0,03 0,2 21,1 3,8
N4002 GG l l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG lml5,0 ±0,03 0,2 26,4 4,1
N6002 GG lml6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l l 4,0 ±0,03 0,4 26,4 4,0
N5004 GG lml5,0 ±0,03 0,4 26,4 4,1
N6004 GG lml6,0 ±0,03 0,4 26,4 4,5
GCM N2002 GL lml2,0 ±0,03 0,2 21,1 3,6
N3002 GL lml3,0 ±0,03 0,2 21,1 3,8
N4002 GL lml4,0 ±0,03 0,2 26,4 4,0
N5002 GL lml5,0 ±0,03 0,2 26,4 4,1
N6002 GL lml6,0 ±0,03 0,2 26,4 4,5
N2002 GF mlm2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m4,0 ±0,03 0,2 26,4 4,0
N5002 GF l l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
GCM N3015 RG l l mlm3,0 ±0,03 1,5 21,1 3,8
N4020 RG l l l m4,0 ±0,03 2,0 26,4 4,0
N5025 RG l l l 5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l ml6,0 ±0,03 3,0 27,5 4,5
GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN mmmm 3,0 ±0,03 1,5 22,4 3,8
N4020 RN mmmm 4,0 ±0,03 2,0 28,0 4,0
N5025 RN mmmm 5,0 ±0,03 2,5 28,1 4,1
N6030 RN mmmm 6,0 ±0,03 3,0 28,1 4,5
GCG N2002 GA m2,0 ±0,025 0,2 21,1 3,6
N3002 GA m3,0 ±0,025 0,2 21,1 3,8
N4004 GA m4,0 ±0,025 0,4 26,4 4,0
N5004 GA m5,0 ±0,025 0,4 26,4 4,1
N6004 GA m6,0 ±0,025 0,4 26,4 4,5
AC830P
AC425K
AC520U
AC530U
T2500A
H10
R L R L R L R L R L R L
GCM
2002 CG 05
l l m m l l 2,0 ±0,03 0,2 21,1 3,6
3002 CG 05
l l m m l l 3,0 ±0,03 0,2 21,3 3,8
4002 CG 05
l l m m l l 4,0 ±0,03 0,2 26,7 4,0
AC830P AC425K
AC520U AC530U
T2500A
H10
s
w
s
w
GA
RN
RG
GF
GL
GG
ML
MG
CG
s
w
4-
s
w
4-
s
w
2-
s
w
2-
4-
s
w
5°
s
w
4-
0,10
15°
0,05
20°
0,10
20°
0,10
20°
30°
0,05
25°
0,05
25°
25°
□
□
□
PSC
Shape Type Cat. No.
R / L
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Cross
section
of cutting
edge
Inserts
General
Purpose
General
Purpose
Low
Feed
Low
Cutting
Force
General
Purpose
General
Purpose
General
Purpose
General
Purpose
Low
Feed
Non Ferrous
Metals
Cut-Off Copying / Cut-Off
Shape Type Cat. No.
Coated Carbide Dimensions (mm)
Cermet Carbide
Application
Cutting
Width
Tolerance
Grooving / Turning
Copying
Face /
Necking
Cross
section
of cutting
edge
ISO-PSC Polygon Modular
GND Grooving System
Grooving &
Parting-Off
Select holders and inserts with the same grooving width (w).
Figures show right hand tools.
l
=
=
q
=
F34
GWC
w
B
h
GWCS
B
w
R L H B L f h w (mm)
GWC R/L 2020-15
l l
20 20 125 25 20 1,25~1,45 2,0
BFTX
0511N TRX20 CCM 8U
-L/R
WB 8-22
-T/TL LT27
GWC R/L 2020-25
l l
20 20 125 25 20 1,50~2,30 3,5
GWC R/L 2020-35
l l
20 20 125 25 20 2,50~4,80 5,0
GWC R/L 2525-15
l l
25 25 150 30 25 1,25~1,45 2,0
GWC R/L 2525-25
l l
25 25 150 30 25 1,50~2,30 3,5
GWC R/L 2525-35
l l
25 25 150 30 25 2,50~4,80 5,0
5,0
u
v
w
u
v
w
R L H B L f h w (mm)
GWCS R/L 2020-15
q q
20 20 125 27 20 1,25~1,45 2,0
BFTX
0511N TRX20 CCM 8U
-L/R
WB 8-22
-T/TL LT27
GWCS R/L 2020-25
q q
20 20 125 27 20 1,50~2,30 3,5
GWCS R/L 2020-35
q q
20 20 125 27 20 2,50~4,80 5,0
GWCS R/L 2525-15
q q
25 25 150 32 25 1,25~1,45 2,0
GWCS R/L 2525-25
q q
25 25 150 32 25 1,50~2,30 3,5
GWCS R/L 2525-35
q q
25 25 150 32 25 2,50~4,80 5,0
5,0
u
v
w
u
v
w
GWCCM R/L 25
l l
1,5 - 2,3
3,9
TGA 4 BF BFTX0511N
5,0
TRX20 CLWN01 BX0414
3,0
LH030
GWCCM R/L 35
l l
2,5 - 4,5
5,4
TGA 4 BF
□ □□□
□ □□□
PSC
PSC 40 GM00
R/L
l l 40 22 80,0
BFTX0619N
7,5
LT25
PSC 50 GM00 R/L
l l 50 27 80,0
PSC 40 GM90 R/L
l l 40 42 52,5
PSC 50 GM90 R/L
l l 50 47 55,0
Characteristics
Outstanding chip control when grooving
Excellent chip control when nishing wide grooves using axial feed
Grooving inserts from 1,5mm - 4,5mm wide
Grade AC530U with Super ZX ultra hard coating for steels,
stainless steels and cast iron increases productivity and extends
tool life
SumiTurn B-Groove Insert
TGA-BF Type
Grooving &
Parting-Off
Japan stock
Euro stock Delivery on request
Right handed tool holders are used with left handed inserts (TGA-L),
right handed clamp (CCM 8U-R) and left handed screw (WB8-22-TL).
Cat. No. Stock Dimensions (mm)
Grooving width
Maximum
Grooving
Depth (mm)
Applicable
Insert Group
No.
WrenchScrewClampWrenchScrew
Figures show right hand tools.
External Grooving
Holders
Spare Parts
Grooving width
Right handed tool holders are used with right handed inserts (TGA-R),
left handed clamp (CCM 8U-L) and right handed screw (WB8-22-T).
Cat. No. Stock Dimensions (mm)
Maximum
Grooving
Depth (mm)
Applicable
Insert Group
No.
WrenchScrewClampWrenchScrew
Figures show right hand tools.
External Grooving
Holders
Spare Parts
External Grooving
Recommended Tightening Torque (N·m)
l
l
l
l
Holder
Ø
(mm)
F
(mm)
L
(mm)
Cap
Screw
R L
Spanner
Cat. No.
Cassette
Grooving
Width w
(mm)
Grooving
Depth l
(mm)
R L Insert
Clamp
Finger
Cap
Screw
Spanner
Insert
Screw
Spanner
Cat. No.
New
ISO-PSC Polygon Modular
F35
TGA R/L 4145BF
TGA R/L 4150BF
TGA R/L 4165BF
TGA R/L 4175BF
TGA R/L 4185BF
TGA R/L 4200BF
TGA R/L 4220BF
TGA R/L 4230BF
TGA R/L 4250BF
TGA R/L 4265BF
TGA R/L 4270BF
TGA R/L 4280BF
TGA R/L 4300BF
TGA R/L 4320BF
TGA R/L 4330BF
TGA R/L 4350BF
TGA R/L 4370BF
TGA R/L 4390BF
TGA R/L 4400BF
TGA R/L 4410BF
TGA R/L 4420BF
TGA R/L 4430BF
TGA R/L 4440BF
TGA R/L 4450BF
R L
AC530U
w
l
r e
l l
m m
m m
m
l l
m m
m m
l l
m m
m m
m m
l l
m m
m m
l l
m m
m m
l l
m m
m
m m
m m
l l
0,4
0,2
0,3
v
u
w
0,275
0,250
0,175
0,125
0,075
0
1,45
1,50
1,65
1,75
1,85
2,00
2,20
2,30
2,50
2,65
2,70
2,80
3,00
3,20
3,30
3,50
3,70
3,90
4,00
4,10
4,20
4,30
4,40
4,50
2,5 (2,0)
w
GWCI R/L 325
GWCI R/L 432
R L øDmin ød
w (mm)
BFTX 0409N
BFTX 0511N
TRX 15
TRX 20
L H h f
q q
35 25 200 23 11,5 17,5 0,33~2,80 0,8~2,0
40 32 250 30 15,0 17,5 1,25~4,80 2,0~2,5
uvw
GWCI
5,0
3,4
w
*)
50 ~ 180 50 ~ 160
1,5 ~ 2,3 2,5 ~ 3,3 3,5 ~ 4,5
0,03 ~ 0,12 0,04 ~ 0,12 0,05 ~ 0,12
~ 3,5 ~ 5,0 ~ 5,0
~ 2,5
50 ~ 180 50 ~ 160
0,03 ~ 0,10 0,05 ~ 0,10 0,07 ~ 0,12
~ 0,3 ~ 0,5 ~ 0,7
Grooving &
Parting-Off
SumiTurn B-Groove Holders
GWC/GWCS/
GWCI
Right handed tool holders are applicable with left handed inserts (TGA-L).
Cat. No. Stock Dimensions (mm)
Grooving width
Maximum
Grooving
Depth (mm)
Applicable Insert
Group No.
WrenchScrew
Please select applicable inserts for the holders by using matching group numbers.
Figures show right hand tools.
Internal Grooving
Holders
Spare Parts
Internal Grooving
5,4
External
(5,0)
Internal
(2,5)
3,9
External
(3,5)
Internal
(2,5)
Coated
Applicable
holder &
insert
group
Dimensions (mm)
( ) in l presents max. depth
Cat. No.
Inserts
(Note 2) Figures show right hand tools.
Notice:
Please note the cutting edge
position e, for grooving widths
below 1,85 mm..
Groove width (mm)
Depth of cut (mm)
Ext.
Int.
Feed rate (mm/rev)
Grooving
Wet condition is recommended.
Recommended Cutting Conditions
Work Material
General Steel Stainless Steel
Cutting speed (m/min)
Wet condition is recommended.
Feed direction for axial feed
General Steel Stainless Steel
Axial Feed
Work Material
Feed rate (mm/rev)
Cutting speed (m/min)
Depth of cut (mm)
Feed direction
F36
SCT
SCT R 1010
SCT R 1212
SCT R 1616
SCT L 1010
SCT L 1212
SCT L 1616
h
=
h
1
b l1 l2 f
l
l
l
l
l
l
10 10 120 15 10
12 12 120 15 12
16 16 120 15 16
10 10 120 15 10
12 12 120 15 12
16 16 120 15 16
TRX 08
CTR _ _ _
CTL _ _ _
BFTX 0410 T8 L
BFTX 0410 T8 R
(
CTR
CTL
CTR 050505 R
CTR 121005 R
CTR 121505 R
CTR 122005 R
CTR 121005 N
CTR 121505 N
CTR 122005 N
CTL 050505 L
CTL 121005 L
CTL 121505 L
CTL 122005 L
CTL 121005 N
CTL 121505 N
CTL 122005 N
0,5
1,0
1,5
2,0
1,0
1,5
2,0
0,5
1,0
1,5
2,0
1,0
1,5
2,0
12
12
5
5
ACZ310
l
l
l
l
l
l
l
l
SCT
ACZ310
50 ~ 150
50 ~ 150
50 ~ 150
0,02 ~ 0,05
0,02 ~ 0,10
0,02 ~ 0,05
0,02 ~ 0,10
0,02 ~ 0,04
0,02 ~ 0,05
s
=
l
=
=
b Max. ø D
1,1
1,1
General steel
Free-cutting steel
Stainless steel
20° (R/L-Platte)
0° (N-Platte)
20° (R/L-Platte)
0° (N-Platte)
20° (R/L-Platte)
0° (N-Platte)
Work Material: X6Cr17 ( ø8 mm)
Insert: CTR 121005 R, ( b =1,0 mm)
Cutting Data: vc = 45 m/min
f = 0,02 mm/rev, Wet
Competitor´s tool
Surface Finish Comparision
very
small
Cutting data for coated grade
Recommended Cutting Data (SCT Type)
Work Material Approach angle vc (m/min) f (mm/rev)
Wide groove breaker for smooth
chip evacuation
Sharp cutting edge
( r = 0,05 mm )
Dimple location for positive
clamping
Grooving &
Parting-Off
Parting-Off Mini Holders
SCT Type
Parting-Off
Tools
Holders Spare Parts
Ordering No. Stock
Dimensions (mm)
Screw WrenchApplicable inserts
Above gures show right hand tools.
Inserts
Coated carbide)
Ordering No.
Dimensions
(mm) Insert Type
Stock
(R) right handed type (N) neutral type
(L) left handed type (N) neutral type
To be replaced by new item
Japan stock
Euro stock
AC830P
(AC3000)
AC225
F37
AC830P
AC225
A30
WCFN 3 B
WCFR 3 B
WCFL 3 B
WCFN 4 B
WCFR 4 B
WCFL 4 B
WCFN 5 B
WCFR 5 B
WCFL 5 B
WCFN 2 A
WCFN 3 A
WCFR 3 A
WCFL 3 A
WCFN 4 A
WCFR 4 A
WCFL 4 A
WCFN 5 A
WCFR 5 A
WCFL 5 A
WCFN 2 T
WCFN 3
WCFR 3
WCFL 3
WCFN 4
WCFR 4
WCFL 4
WCFN 5
WCFR 5
WCFL 5
AC225
AC830P
[ a ]
(mm)
[ a ]
(mm)
A30
2
3
4
5
2
3
4
5
[ a ]
(mm)
3
4
5
G10E
l
l
l
l
l
l
l
l
l
l
l
l
WCFN 3
WCFN 3A
A30
G10E
AC830P
(AC3000)
AC225
A30
G10E
100 - 220 120 - 250 80 - 200 60 - 150 -
0,08 - 0,3 0,08 - 0,15 0,08 - 0,15 0,08 - 0,15 -
80 - 200 100 - 230 60 - 180 60 - 150 -
0,04 - 0,25 0,04 - 0,2 0,04 - 0,2 0,04 - 0,2 -
50 - 120 70 - 150 70 - 150 50 - 120 -
0,05 - 0,2 0,04 - 0,15 0,04 - 0,15 0,04 - 0,15 -
- - - - 50 - 100
- - - - 0,06 - 0,2
vc
f
vc
f
vc
f
vc
f
WCFN 3A
WCFN 3B
Ti N
Al2O3
Ti (C,N)
WCF
- N / R / L
__ WCF
- N / R / L
__ BWCF
- N / R / L
__ A
The recommended cutting conditions are valid when using the part-off tool with tool block type and
shank type in the clamping system.
Low
Low
Fracture Toughness
Wear Resistance
High
High
Coated
carbide
Uncoated
carbide
Recommended Cutting Conditions
Grade General Steel Soft Steel Stainless
Steel Die Steel
Gray Cast Iron
vc (m/min)
f (mm/rev)
Insert Grade Map Applications and Features of Inserts
Grade Ordering No.
(Ex. a=3mm) Applications Features
Special
ACE-
layer
Very tough base material
Grooving &
Parting-Off
There is a multi layer coating which includes
a 2 µm thick Al2O3 layer.
It is very tough and resistant to adhesion wear.
Structure of
AC225 coated layer
Right hand (R)
(General steel)
B
Type A for hard to cut materials (Slow feed)
Coated
carbide
Coated carbide Uncoated
carbide
Ordering No.
Uncoated
carbide
Ordering No.Ordering No.
Insert Selection for ”Sumi-Grip” Series
Parting-Off Holders
”Sumi-Grip” Insert
General steel and high feed
cutting (0,08~0,3/rev)
Coated insert having excellent wear
resistance with low cutting resistance
General steel and slow feed
cutting (0,04~0,25/rev)
soft steel, stainlessw steel
Coated insert having excellent
fracture toughness with good chip
removal
Hard to cut materials
Cast iron, aluminum alloy
Equivalent to P30
Equivalent to K10 with a small edge
treatment
Left hand (L)
Neutral (N)
F38
Sumi-Grip ”Jr.”
300 -
200 -
100 -
0 -
SUMI-GRIP Jr.
STFH32-3
270
130
80 -
70 -
60 -
50 -
40 -
~
~
0 -
SUMI-GRIP Jr.
l l l
0,1 0,2 0,3
0,15 -
0,1 -
0,05 -
0 -
l l
50 100
SUMI-GRIP Jr.
WCF_ 2 _
WCF_ 3 _
WCF_ 4 _
WCF_ 5 _
WCF_ 2 _
WCF_ 3 _
WCF_ 4 _
WCF_ 5 _
STFH 26-2
STFH 26-3
STFH 26-4
STFH 26-5
STFH 32-2
STFH 32-3
STFH 32-4
STFH 32-5
l
l
l
l
l
l
l
l
WCF_ 2 _
WCF_ 3 _
WCF_ 4 _
WCF_ 5 _
STFS R/L 1010-2
STFS R/L 1212-2
STFS R/L 1616-2
STFS R/L 2020-2
STFS R/L 1616-3
STFS R/L 2012-3
STFS R/L 2020-3
STFS R/L 2525-3
STFS R/L 2020-4
STFS R/L 2525-4
STFS R/L 2020-5
STFS R/L 2525-5
2
3
4
5
28 10 10 10 86 18 10 8
30 12 12 12 110 20 12 10
35 16 16 16 110 20 16 14
50 20 20 20 125 - 20 18
35 16 16 16 110 20 16 13
40 20 20 12 110 - 12 9
50 20 20 20 125 - 20 17
50 25 25 25 150 - 25 22
50 20 20 20 125 - 20 16
50 25 25 25 150 - 25 21
50 20 20 20 125 - 20 15
50 25 25 25 150 - 25 20
a
øDMax
h h1 b l1 l2 f f1
a
øDMax
h h1 b l l1
2 40 26 21,4 1,7 108 109
3 70 26 21,4 2,4 108 109
4 70 26 21,4 3,4 108 109
5 70 26 21,4 4,3 108 109
2 40 32 25 1,7 148 149
3 100 32 25 2,4 148 149
4 100 32 25 3,4 148 149
5 100 32 25 4,3 148 149
R L
l q
l l
l l
l l
l l
l q
l l
l l
l l
l l
l q
l q
Max. øD
l
=
q
=
Ordering No. Dimensions (mm)
Part-Off Holders
Steel Blades (Tool Block Type Holders) Shank Type Holders
Ordering No. Dimensions (mm)
Stock Stock
Applicable
inserts
Applicable
inserts
Grooving &
Parting-Off
Twice the Insert Holding
Force
Holding Force of the Insert (N)
Competitor A
3 mm width
Measured
value of
insert holding
force using a
dynamometer
Low Vibration
Usable Limit of Holder Overhang
(mm)
Comparison of usable limit vibration
SUMI-GRIP
(Solid carbide holder)
Competitor A
Feed (mm/rev)
Work Material: C45 (ø 50 mm, HB 250)
Insert : 3 mm width, coated (P25)
Cutting Data: vc = 80 m/min, Dry
WEAR RESISTANCE
Flank Wear Width (mm)
Number of Cuts
Competitor A breakage
Work Material: C45
Insert : 3 mm width, coated (P25)
Cutting Data: vc = 150 m/min,
f = 0,15 mm/rev, Water soluble coolant
SUMI-GRIP
(Solid carbide holder)
Shape of work pieces: Hexagon
Steel Blade and Shank Type
Parting-Off Holders
Sumi-Grip ”Jr.”
Effective Tooling with Sumi-Grip Jr.
Parting-Off Grooving Chamfering
Features of Design
Holder breakage
protection
via the end stop
Long tool life from high performance inserts (interchangeable with SUMI-GRIP).
Low price by steel holders
Twice the holding force
of conventional SUMI-GRIP
Shank type gures show right hand tools.
Remarks: All tool holders include a wrench type SL- 4 .
Tool blocks for steel blades are ordered separately.
(Interrupted cut part off)
Euro stock
Delivery on request
F39
Sumi-Grip ”Jr.”
BCS15
BCS20
BCS25 BX0622 LH050
SBN 20-26
SBN 20-32
SBN 25-32
BWS30 WB8-20 LH040
STFH 26 _
STFH 32 _
STFH 32 _
h h1h2h 3 l
45
50
50
20
20
25
20
20
25
10
13,5
8,5
80
100
110
SBU 20-26
SBU 20-32
SBU 25-32
STFH 26 _
STFH 32 _
STFH 32 _
h h1h2h 3 l
45
50
50
20
20
25
20
20
25
10
13,5
8,5
80
100
110
l
l
l
l
l
lG10E
AC225
AC225
I--------------I
80 I--------------------I 200
0,05 I-----------------I 0,2
60 I------------------I 180
0,05 I-----------------I 0,2
50 I---------I 120
0,06 I-----------------I 0,2
0 20 40 60 80 100 (mm)
l l l l l
STFH 32 - [ 3 / 4 / 5 ]
STFH 32 - [ 2 ]
STFH 26 - [ 3 / 4 / 5 ]
STFH 26 - [ 2 ]
STFS R/L 2525 - [ ]
STFS R/L 2020 - [ ]
STFS R/L 2012 - [ ]
STFS R/L 1616 - [ ]
STFS R/L 1212 - [ ]
STFS R/L 1010 - [ ]
Ø 40
Ø 40
Ø 100
Ø 70
Ø 50
Ø 50
Ø 40
Ø 35
Ø 30
Ø 28
BCS15 BCS20 BCS25
TOOL BLOCK TYPE
SHANK TYPE
SPARE PARTS
Clamp Screw Wrench
Applicable
steel blades
Applicable
steel blades
Ordering No. Dimensions (mm)
Ordering No. Dimensions (mm) SPARE PARTS
Wedge
Screw Wrench
Stock
Stock
Cutting speed (m/min)
Feed (mm/rev)
< Type SBN > Clamp System
Tool Blocks Recommended Grades and
Cutting Conditions
< Type SBU > Wedge System
Work material
General
steel
Mild steel
Stainless
steel
Cast iron
Grade
Max. part-off diameter
Work Material: C45 ( ø 60 mm, HB 250)
Insert : WCFN 3 A (AC225)
Cutting Data: v c = 150 m/min,
Water soluble coolant
f =
0,1
mm/rev
f =
0,2
mm/rev
f =
0,15
mm/rev
f =
0,25
mm/rev
Grooving &
Parting-Off
Parting-Off Holders
Sumi-Grip ”Jr.”
TOOL BLOCK TYPE STFH
SHANK TYPE
STFS
Good Chip RemovalRecommended Application Range
F40
WCFH 32
WCFH 26
WCFS R/L 25
WCFS R/L 20
WCFS R/L 10
WCFS R/L 12
WCFS R/L 16
Sumi-Grip
Sumi-Grip
l
=
q
=
Time Time
Steel holder
Parting-Off Holders
Sumi-Grip Series
High Rigidity
Sumi-Grip- Series
Features of Sumi-Grip
This figure shows a computer generated
comparison of the distortion of steel and
carbide holders caused by cutting forces.
The reduced distortion of the carbide holder
makes cutting under harsher conditions and
higher feeds possible.
Low Vibration
The figure shows the measurement of
cutting vibration.
At high speeds the carbide holder
experiences for less vibrations than does
the steel holder. Thus, the overhang length
can be extended and cutting speed can be
increased with the Sumi Grip´s carbide
holder.
Measurement of vibrations
(Overhang of holder: 50 mm)
Vibration
Good Chip Removal
This picture show the shape of chips
according to feed rate.
SUMI GRIP produces rolled chip which are
easily removed.
Structure of distortions
Changed sharp
Unchanged sharp
Destortion of steel holder
Destortion of Sumi-Grip (Carbide holder)
Vibration
Vibration
Steel holder
Usable limit
Oberhang Length of Holder (mm)
Work: Carbon steel (ø 60mm, HB250)
Width of Insert: 3 mm
Cutting Data: vc = 150 m/min, f = 0,1 mm/rev
Work material: Ck 45 (ø 60mm, HB250)
Insert width and type : 3 mm,
WCFN 3A (AC225)
Cutting conditions: vc = 150 m/min, Wet
f = 0,1 mm/rev f = 0,15 mm/rev
f = 0,2 mm/rev f = 0,25 mm/rev
f = 0,05 mm/rev f = 0,08 mm/rev
Beautiful
surface nish
Carbide Blade Type
Grooving &
Parting-Off
Euro stock
Delivery on request
WCF_ 2 _
WCF_ 3 _
WCF_ 4 _
WCF_ 5 _
WCF_ 2 _
WCF_ 3 _
WCF_ 4 _
WCF_ 5 _
WCFH 26-2
WCFH 26-3
WCFH 26-4
WCFH 26-5
WCFH 32-2
WCFH 32-3
WCFH 32-4
WCFH 32-5
l
l
l
l
l
l
l
l
a
øDMax
h h1 b l l1
2 40 26 21,4 1,7 109 110
3 80 26 21,4 2,4 108,5 110
4 80 26 21,4 3,4 108,5 110
5 80 26 21,4 4,3 108,5 110
2 40 32 25 1,7 149 150
3 140 32 25 2,4 148,5 150
4 140 32 25 3,4 148,5 150
5 140 32 25 4,3 148,5 150
Max. øD
a = 3, 4, 5 (mm)
Max. øD
F41
SL - 2
SL - 1
SL - 1
SL - 1
SL - 2
SL - 1
SL - 1
SL - 1
SBN 20-26
SBN 20-32
SBN 25-26
SBN 25-32
l
l
q
l
BWS 30 WB 8-20 LH 040
WCFH 26 _
WCFH 32 _
WCFH 26 _
WCFH 32 _
h h1h2h 3 l
SBU 20-26
SBU 20-32
SBU 25-26
SBU 25-32
l
l
q
l
BCS 15 BCS 20 BCS 25
WCFH 26 _
WCFH 32 _
WCFH 26 _
WCFH 32 _
h h1h2h 3 l
45 20 20 10 80
50 20 20 13,5 100
48 25 25 10 80
50 25 25 8,5 110
45 20 20 10 80
50 20 20 13,5 100
48 25 25 10 80
50 25 25 8,5 110
Sumi-Grip
WCF H 26-3
Sumi-Grip
WCF N 3 A
BX 0622 LH 050
Ordering No. Dimensions (mm)
Stock
Applicable
inserts
- Standard (Nil)
- Type A
- Type B
Breaker type
Neutral (N)
Right hand (R)
Left hand (L)
Feed direction
Insert width
a = 2, 3, 4, 5 mm
h = 26, 32 mm (Type H)
h = 20, 25 mm (Type S)
Holder heightHolder type
Grooving &
Parting-Off
Parting-Off Holders
Sumi-Grip Series
Applicable
carbide blades
Applicable
carbide blades
Stock Dimensions (mm)
Stock Dimensions (mm)
l Width of cut off: 2 ~ 5 mm
l Max. cut-off diameter is 140 mm (In case of 2,0
mm width insert up to ø 40 mm).
l double sided carbide blade
l Tool block and carbide holder are interchangeable
between right and left hand use.
Carbide Blades Wrench
Tool Blocks
Nomenclature
Spare Parts
Clamp Screw Wrench
Remark: A carbide blade includes a wrench. Applicable Tool block and insert are ordered separately.
<Type SBN> One piece type
Screw Wrench
<Type SBU> Separete type
Holder
Insert width
a = 2, 3, 4, 5 mm
Insert
Ordering No.
Ordering No.
Tool Block Type with Carbide Blade
Wedge
Max. øD = 50
F42
WCF_ 3 _
WCF_ 4 _
WCF_ 5 _
SL - 1
SL - 1
SL - 1
a b
3
4
5
2,4
3,4
4,3
WCF_ 3 _
WCF_ 4 _
WCF_ 5 _
WCF_ 3 _
WCF_ 4 _
WCF_ 5 _
WCFH 17-3
WCFH 17-4
WCFH 17-5
WCFH 17-3
WCFH 17-4
WCFH 17-5
WCFS R/L 20-3
WCFS R/L 20-4
WCFS R/L 20-5
WCFS R/L 25-3
WCFS R/L 25-4
WCFS R/L 25-5
WCFH 17-3
WCFH 17-4
WCFH 17-5
l l
l l
q q
l l
l q
l q
a b h h1l1f f1
3
4
5
20
20
20
20
20
20
20
20
20
125
125
125
23
24
25
20
20
20
3
4
5
25
25
25
25
25
25
25
25
25
150
150
150
28
29
30
25
25
25
SL - 2
SL - 2
SL - 2
WCFN 2A
WCFN 2A
WCFN 2A
WCFS R/L 1010-2
WCFS R/L 1212-2
WCFS R/L 1616-2
l q
l l
q l
l
l
l
R L
R L
2 28 10 10 10 86 18 10 8
2 30 12 12 12 110 20 12 10
2 35 16 16 16 100 – 16 14
a
øDMax
h h1 b l1 l2 f f1
l
=
q
=
Stock
Stock
Grooving &
Parting-Off
Parting-Off Holders
Sumi-Grip Series
Carbide blade
Included
carbide blade
l Carbide blade on shank brazed
type
l Width of cut off: 2,0 mm
l Economical brazed type
l Suitable for machining with
small CNC machines
Wrench
Spare Parts
Wrench
Applicable inserts Ordering No.
Stock Dimensions (mm)
Applicable
inserts
Ordering No. Dimensions (mm)
Holders (Fixed Type)
Remarks: A holder includes an applicable carbide blade and a wrench.
All gures show right hand tools.
Applicable
inserts
Ordering No. Dimensions (mm)
Holders (Brazed Type)
Remarks: A holder includes an applicable wrench.
All gures show right hand tools.
Shank Type with Carbide Blade
l Carbide blade on shank xed type
l Width of cut off: 3,0 ~ 5,0 mm
l Max. cut off diameter is 50 mm
l Suitable for machining with small
N/C machines and automated lathe
machines
Euro stock
Delivery on request
F43
STER
( 12, 16 mm)
LTER
( 20, 25 mm)
TME
TME
TWE
TMI
TMI
STIR
(
Ø
16,
Ø
20 mm )
1,0 1,25 1,5 1,75
2,0 2,5 3,0
1,0 1,25 1,5 1,75
2,0 2,5 3,0
1,0 ~ 2,0 , 1,5 ~ 3,0
1,0 ~ 2,0 , 1,5 ~ 3,0
14 ~ 10 , 24 ~ 16
Threading
Holders
Sumitomo Electric has developed „TME“ external threading
inserts with pitch ranges of 1,0 ~ 3,0 mm or 10 ~ 24 threads/
inch and „TMI“ internal threading inserts with a pitch range of
1,0 ~ 3,0 mm.
The superior features of the new sintered threading inserts
include an M-class tolerance and dimple shaped chip breaker.
The M-class tolerance reduces insert cost by eliminating the
need for expensive grinding.
Furthermore, chip control is greatly improved as a result of the
specially designed dimple chip breakers.
New Series of Indexable Inserts and Holders for Threading
For External Threading
ISO-Metric 60°
Whitworth 55°
ISO-Metric 60°
For Internal Threading
(Screw on system)
For
external
thread
For
internal
thread
(Screw on system)
(Lever lock system)
with at wiper edge
without at wiper edge
without at wiper edge
Pitch (mm)
Pitch (mm)
Pitch (mm)
Pitch (mm)
with at wiper edge
without at wiper edge
Number of
threads / inch
General Features
Threading Tools
F44
1000 -
800 -
600 -
400 -
200 -
AC225
980
950
240
680
400
900 TiN
Al2O3
Ti(C,N)
TME insert
with 3 cutting
corners
Neue
Cermet-Grade
T130A
Work Material : X5CrNi1810 (Stainless steel)
Cutting Conditions: vc = 100 m/min
Pitch: 1,5 mm
7 Passes
Wet
Cermet grade
Competitor‘s ground
insert with 3 cutting
corners
Tool Life (Work Pieces / Corner)
Very tough base material
Multi layer coating
Special
ACE-layer
Threading
Holders
Threading Tools
Threading Insert
AC225
The AC225 is a carbide insert
with a 2 µm multiple-layer coating.
This design results in improved
toughness and adhesion
resistance making this grade
suitable for stainless steel and
general steel.
T130A
The T130A is a cermet grade containing high TiN with a
uniform ne-grain microstructure which results in improved
wear resistance and toughness.
Thus, the T130A produces a goods surface nish.
Comparison of Chip Control
Cutting Grades for Threading
New sintered threading insert
with special dimple shaped chip breaker
Indexable inserts
TME type for external
threading
Comparison of Tool Life
TME Insert
Competitor‘s ground insert
Work material: 25 CrMo 4
Cutting speed: 100 m/min
Pitch: 1,5 mm
A positive rake angle encourages good chip
control and reduces cutting resistance.
Two tier dimple-style chip breakers evacuate
chip smoothly and easily.
M-class tolerance reduces insert cost.
Four available grades cover a wider range of
applications.
The LTER type holder is designed for easy
clamping and replacement.
l
l
l
l
l
General Features
Dimple breaker
F45
TMI 100 R
TMI 125 R
TMI 150 R
TMI 175 R
TMI 200 R
TMI 250 R
TMI 300 R
TME 100 R
TME 125 R
TME 150 R
TME 175 R
TME 200 R
TME 250 R
TME 300 R
150 ~170 100 ~150
100 ~170 80 ~130
90 ~150 80 ~120
70 ~140 -
AC225 T130A
TMI 1020 R
TMI 1530 R
TME 1020 R
TME 1530 R
0,20 0,16 0,14 0,11 0,07
0,20 0,18 0,15 0,12 0,10 0,07
0,22 0,18 0,14 0,13 0,12 0,10 0,07
0,22 0,19 0,16 0,14 0,13 0,12 0,09 0,07
0,25 0,21 0,18 0,16 0,15 0,13 0,10 0,07
0,27 0,24 0,20 0,18 0,16 0,13 0,11 0,10 0,09 0,07
0,28 0,25 0,20 0,19 0,17 0,15 0,13 0,12 0,10 0,10 0,09 0,07
0,18 0,16 0,12 0,10 0,07
1,08 0,16 0,14 0,12 0,10 0,07
0,20 0,16 0,14 0,13 0,11 0,09 0,07
0,20 0,18 0,15 0,14 0,11 0,10 0,08 0,07
0,22 0,19 0,17 0,15 0,14 0,13 0,11 0,07
0,25 0,22 0,19 0,16 0,14 0,12 0,10 0,10 0,09 0,07
0,27 0,24 0,20 0,17 0,14 0,12 0,10 0,10 0,10 0,09 0,06 0,07
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
0,20 0,16 0,12 0,10 0,07
0,20 0,18 0,16 0,13 0,10 0,07
0,22 0,20 0,17 0,15 0,12 0,10 0,07
0,22 0,21 0,18 0,16 0,15 0,13 0,10 0,07
0,22 0,20 0,18 0,16 0,14 0,13 0,12 0,10 0,09 0,07
0,22 0,17 0,14 0,13 0,12 0,10 0,07
0,22 0,18 0,15 0,14 0,13 0,12 0,09 0,07
0,25 0,20 0,18 0,16 0,15 0,13 0,10 0,09 0,07
0,25 0,22 0,19 0,17 0,15 0,14 0,13 0,12 0,10 0,09 0,08 0,07
0,25 0,22 0,20 0,20 0,18 0,17 0,15 0,14 0,14 0,10 0,10 0,09 0,08 0,07
0,16 0,12 0,10 0,08 0,08 0,05
0,16 0,14 0,12 0,10 0,10 0,08 0,05
0,18 0,15 0,14 0,12 0,10 0,10 0,08 0,05
0,18 0,16 0,14 0,13 0,12 0,12 0,10 0,08 0,05
0,20 0,18 0,15 0,14 0,12 0,12 0,10 0,10 0,08 0,05
0,18 0,14 0,14 0,12 0,10 0,10 0,08 0,05
0,18 0,16 0,13 0,13 0,12 0,12 0,10 0,08 0,05
0,20 0,18 0,14 0,14 0,12 0,12 0,10 0,10 0,08 0,05
0,20 0,18 0,16 0,16 0,15 0,13 0,13 0,11 0,11 0,10 0,08 0,05
0,22 0,20 0,18 0,18 0,16 0,16 0,14 0,14 0,10 0,10 0,10 0,08 0,07 0,05
1,00
1,25
1,50
1,75
2,00
2,50
3,00
1,00
1,25
1,50
1,75
2,00
2,50
3,00
0,68
0,82
0,96
1,12
1,25
1,55
1,86
0,63
0,77
0,90
1,03
1,18
1,44
1,7
5
6
7
8
8
10
12
5
6
7
8
8
10
12
0,13
0,20
0,06
0,09
0,68
0,84
1,03
1,22
1,41
0,95
1,14
1,33
1,71
2,09
0,59
0,75
0,92
1,08
1,24
0,91
1,07
1,23
1,56
1,88
1,00
1,25
1,50
1,75
2,00
1,50
1,75
2,00
2,50
3,00
1,00
1,25
1,50
1,75
2,00
1,50
1,75
2,00
2,50
3,00
5
6
7
8
10
7
8
9
12
14
6
7
8
9
10
8
9
10
12
14
Cat. No.
Radius
Depth of cut
Pitch Pass
Cat. No. Depth of cut
Pitch Pass
Threading
Holders
Threading Tools
Cutting Conditions
Soft steel
Carbon steel
Alloy steel
Stainless steel
The shorter pitch, the slower speed. In case of non wiper insert or internal threading, passing time should be requested to increase.
Work material
Grade
Cutting Speed (m/min.)
Recommended Cutting Conditions
Depth of Cut (Wiper Insert)
ISO-Metric 60°
Internal External
Depth of Cut (Non wiper insert)
ISO-Metric 60°
Internal External
F46
STERLTER
20 20 20 125 25
25 25 25 150 32
h h1 b l1 f
LTER 2020
LTER 2525
AC225 T130A
(1)
(2)
(3)
(mm)
TME 100 R
TME 125 R
TME 150 R
TME 175 R
TME 200 R
TME 250 R
TME 300 R
TME 1020 R
TME 1530 R
TWE 1410 R
TWE 2416 R
1,00
1,25
1,50
1,75
2,00
2,50
3,00
1,00 ~ 2,00
1,50 ~ 3,00
-
-
-
-
-
-
-
-
-
24 ~12
16 ~ 8
14 ~10
24 ~16
Raa b
0,13
0,17
0,20
0,24
0,27
0,35
0,42
0,13
0,20
0,13
0,23
60
60
60
60
60
60
60
60
60
55
55
0,8
0,8
1,0
1,2
1,4
1,4
1,8
1,4
1,4
1,4
1,4
1,2
1,2
1,2
1,2
1,2
1,2
1,2
1,2
1,0
1,2
1,2
LTER LCL3SD LCS3TE LSTE31-0 *) LSP3SD LH025 STER BFTX03508 TRX 10
AC225 T130A
(1)
(2)
(3)
(mm)
TME 100 R
TME 125 R
TME 150 R
TME 175 R
TME 200 R
TME 250 R
TME 300 R
TME 1020 R
TME 1530 R
TWE 1410 R
TWE 2416 R
1,00
1,25
1,50
1,75
2,00
2,50
3,00
1,00 ~ 2,00
1,50 ~ 3,00
-
-
-
-
-
-
-
-
-
24 ~12
16 ~ 8
14 ~10
24 ~16
Raa b
0,13
0,17
0,20
0,24
0,27
0,35
0,42
0,13
0,20
0,13
0,23
60
60
60
60
60
60
60
60
60
55
55
0,8
0,8
1,0
1,2
1,4
1,4
1,8
1,4
1,4
1,4
1,4
1,2
1,2
1,2
1,2
1,2
1,2
1,2
1,2
1,0
1,2
1,2
l
l
l m
l
l
l
l
l
l
l
l
l
l m
l
l
l
l
l
l
l
l
l
12 12 12 100 16
16 16 16 100 20
h h1 b l1 f
STER 1212
STER 1616
l
l
l
=
2,0
Cermet Cermet
These gures show right hand tools. These gures show right hand tools.
Threading
Holders
External Threading Holders
LTER / STER Type
Dimensions (mm)
Ordering No. Stock
Remarks:
(1) TME100R - 300R (ISO Thread)
(2) TME1020R,1530R (ISO Thread) without chamfer
(3) TWE1410R, 2416R (Whitworth Thread) without chamfer
Holders with Lever Lock System
Inserts
Dimensions (mm)
Pitch
Threads
No./ inch
Coated
carbide
Ordering No.
a =
Included
angle
Remarks:
(1) TME100R- 300R (ISO Thread)
(2) TME1020R,1530R (ISO Thread) without chamfer
(3) TWE1410R, 2416R (Whitworth Thread) without chamfer
Inserts
Spare Parts
Dimensions (mm)
Pitch
Threads
No./ inch
Coated
carbide
Ordering No.
a =
Included
angle
*) Remarks: LTER type has supplement of g =1° shim LSTE 31-0.
Shims LSTE 31-1 for g = 2° and LSTE 31-2 for g = 3° are option.
Dimensions (mm)
Ordering No. Stock
Holders with Screw on System
Spare Parts
Holder Screw Wrench Holder Lever Pin Screw Shim Shim pin Wrench
Euro stock Recommended Tightening Torque (N·m)
F47
STIR
STIR BFTX03508 TRX 10
AC225 T130A
(1)
(2)
(mm)
TMI 100 R
TMI 125 R
TMI 150 R
TMI 175 R
TMI 200 R
TMI 250 R
TMI 300 R
TMI 1020 R
TMI 1530 R
1,00
1,25
1,50
1,75
2,00
2,50
3,00
1,00 ~ 2,00
1,50 ~ 3,00
-
-
-
-
-
-
-
24 ~12
16 ~ 8
Raa b
0,06
0,07
0,09
0,11
0,12
0,16
0,20
0,06
0,09
60
60
60
60
60
60
60
60
60
0,8
0,8
1,0
1,2
1,4
1,4
1,8
1,0
1,5
1,2
1,2
1,2
1,2
1,2
1,2
1,2
1,2
1,2
l
l
l
l
l
l
16 15 150 3,5 11 20
20 18 180 5,0 14 25
ød h l1 e f
øDmin
.
STIR 316
STIR 320
l
l
2,0
Cermet
Threading
Holders
Internal Threading Holders
STIR Type
Remarks:
(1) TME100R- 300R (ISO Thread)
(2) TME1020R,1530R (ISO Thread) without chamfer
Inserts
Spare Parts
Dimensions (mm)
Pitch
Threads
No./ inch
Coated
carbide
Ordering No.
a =
Included
angle
These gures show right hand tools.
Dimensions (mm)
Ordering No. Stock
Holders with Screw on System
Holder Screw Wrench
F48
G1
GG1 ~ G54
G 2 - 3
G 4 - 5
G 6 - 9
G10-11
G12-13
G14-15
G16-17
G18-19
G20-21
G22-23
G24-27
G28-29
G30
G31
G32-33
G34
G35
G36-37
G38
G39
G40-41
G42
G43
G44-45
G46-47
G48
G49
G50
G51
G52-53
DGC (M/F) 13000 ....................................................
WGX (M/F) 13000 ....................................................
WGC (M/F) 3000/4000 .............................................
UFO (F) 4000/5000 ..................................................
DNX (F) 12000 .........................................................
WRCX (F) 12000/16000/20000 ................................
RSX ...........................................................
RSX (F) 10000/12000/16000/20000.........................
DFC 09000 ..............................................................
WFX ..................................................................
WFX (M/F) 08000 ...................................................
WFX (F) 12000 .........................................................
TSX ...................................................................
TSX (F) 08000 ........................................................
TSX (M) 13000 .......................................................
PWS (F) 4000 ...........................................................
WEX (F) 1000/2000/3000 .........................................
WRX (F) ...................................................................
PWC (F) 4000...........................................................
CNP (F) 13000 .........................................................
MSX 08000/12000/14000 ........................................
WFXH ...................................................................
WFXH 08000/12000 .................................................
WAX 3000 ................................................................
WAX 4000 ................................................................
SUMIDIA ”RF” .........................................................
SUMIDIA ”SRF” .......................................................
SUMIBORON ”BN Finish Mill” FMU .....................
Milling Cutters
Selection Guide
ISO
General Purpose Face Mills
”Wave Radius Mills” with Polygon Inserts
with Round Inserts
”Sumi Dual Mill”
”Wave Mills” for Shoulder Milling
”Sumi Dual Mill”, tangential
Tangential Milling System
”Wave Mills” for Shoulder Milling
Repeater Mill
High Feed Milling
High Feed Milling
“Wave Mill” Series for Aluminium
Aluminium Milling
Grey Cast Iron Milling
Milling Cutter Selection Guide ..............................
Milling Insert Identication Table ..........................
Face Milling
Multi Purpose Milling
Shoulder Milling
Others
Milling Cutters
New
New
New
New
Content A ~ P
G2
PMK N S H
WRCX
G19
QPMT1204../1606../2006
QPET1204../1606..
ø40
~
ø160
WRCX (-F/X)
12000RS
16000RS
20000RS
6 ~ 10
mm
◎ ○◎◎ ◎◎◎◎ ◎○○
◎ ○ ◎◎◎◎◎◎◎
◎○◎◎◎◎◎◎○
○ ○ ○○○○○○○
MSX
G43
WDMT0603../0804../1205..
1406..
ø40
~
ø100
MSX 08000RS
12000RS
14000RS
20°
◎ ○○ ◎◎○◎ ○
G14
G15
ø50
~
ø315
ø80
~
ø315
SFK-N/R12T3.. (IC/ l = 12,7)
SFK-N1504.. (IC/ l = 15,875)
UFO (-F)
4000 RS
UFO 5000 RS
45
°
5
mm
7
45
°
mm
UFO
20¡
l
IC
S18
13,4
3,97
20¡
20¡
l
IC
S
G12
G10
ø32
~
ø100
ø40
~
ø200
ø40
~
ø250
SEE/MT0903.. (IC/ l = 9,525)
SEE/MT13T3.. (IC/ l = 13,4)
SEE/MT 13T3..
WGC 3000 RS
4000 RS
WGX (-M/F)
13000RS
WGC (-M/F)
4000 RS
4
45
°
mm
45
°
6
mm
6
45
°
mm
WGC
WGX
12,7
12,7
5,6
12,7
5,612,7
12,7
12,7 5,6
○○◎
G16
ø80
~
ø250
SNMT 1205..
DNX (-F)
12000RS
DNX
◎
○
:
:
65
°
8
mm
DGC
G8
SNM/EU 13T6..
ONMU
SNMU
ONM/EU 13T6..
ø40
~
ø250
ø42,9
~
ø252,9
DGC (-M/F)
13000RS
◎○◎◎◎◎◎◎○
6
45
°
mm
3
45
°
mm
RSX ø40
~
ø52
ø40
~
ø100
ø63
~
ø160
RSX (-F)
10000RS
RSX (-F)
12000RS
RSX (-F)
16000RS
RDET10T3..
RDET1204..
◎ ○◎◎ ◎◎◎◎ ◎
G22
5
mm
6
mm
8
mm
DFC (-M/F)
09000RS
XNMU0606..
ø50
~
ø200
90
°
6
mm
○ ◎○○ ◎◎○◎ ○
G26
DFC
RSX (-F)
20000RS
ø80
~
ø160
10
mm
RDET1606..
RDET2006..
mm
1,5 ~ 2,5
WFXH
SOMT0803..
SOMT1204..
15°
mm
1,5
ø40
~
ø63 G46
G47
15°
mm
2,5
ø50
~
ø63
WFXH
08000RS
WFXH
12000RS
◎ ○○ ◎◎◎◎◎◎○
Face Milling
Multi-Purpose
High Feed Milling
Application
Carbon Steel / Alloy Steel
Tempored Steel / Die Steel
Stainless Steel
Cast Iron / Ductile Cast Iron
Non-Ferrous Metal
Aluminium Alloy
Ti Alloy / Heat Resistant Alloy
Hardened Steel HRC 45 ~ 55
General Purpose
Finishing
High Feed
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Finishing
Approach Angle
Application Work Material
Face
Milling
Ref. Page
Cutter
Type
Series Insert
Type
Approach
Angle
Max. Depth
of Cut (mm)
Cutter
Diameter
(mm)
Approach Angle
Face Mill and Shoulder Mill
Selection Guide
Best
Suitable
Radius Milling
Shoulder Milling
Milling Cutters
New
New
G3
PMK N S H
WFX
PWS
G30
G31
G37
ø50
~
ø160
ø80
~
ø250
PWS (-F)
4000 RS
◎◎○◎
○ ◎◎○ ◎○○○
○ ◎○ ◎◎◎◎◎◎○
G42
16
90
°
mm
90
°
5
mm
10
90
°
mm
LNMX1708..
SOMT080..
SOMT1204..
WFX (-F/-M)
08000RS
WFX (-F)
12000 RS
CNP
ø40
~
ø200
◎◎◎◎◎
12
90
°
mm
CNMU1306..
CNMQ1306..
CNP (-F)
13000 RS
PWC
ø80
~
ø200
○◎○○◎
G40
12
88
°
mm
LNMX1606..
PWC (-F)
4000 RS
◎◎○◎
90
°
3
mm
RF
G50
ø80
~
ø315
RF 4000 RS
SNEW1204..
SDET1204.
.
SRF
G51
ø30
~
ø63
SRF 50/63 RS
SNEW09T3..
◎◎
FMU
G53
ø80
~
ø315
FMU 4000 RS
0,5
mm
45
°
SNEW1204..
○ ◎◎◎ ◎◎◎◎◎◎◎
G39
ø40
~
ø50
ø50
~
ø100
WRX 2000F
WRX 3000F
WRX
AXMT12350../1705..
18 ~ 36
mm
90
°
27 ~ 53
mm
90
°
○◎◎◎◎○◎
WAX
G48
G49
AECT1604..
AECT2206..
ø50
~
ø125
WAX 3000 RS
WAX 4000 RS
16 ~ 18
mm
90
°
22 ~ 24
mm
90
°
6
90
°
mm
○ ◎◎◎ ◎◎◎◎◎◎◎
G38
ø10
~
ø100
WEX 2000F
WEX 3000F
WEX
AXMT0602..
AXMT1235..
AXMT1705..
WEX 1000F
90
°
10
mm
14
90
°
mm
5
mm
90
°
TSX (-F)
08000RS
TSX (-M)
13000 RS
12
90
°
mm
8
90
°
mm
ø40
~
ø160
○ ◎○ ◎◎◎◎ ○
G34
G35
TSX ø40
~
ø63
LNEX0804..
LNEX1306..
9,3
8,6
Alumimium Alloy and Non-Ferrous Metals
High Speed Finishing
of Cast Iron
Shoulder Milling Application
Carbon Steel / Alloy Steel
Tempored Steel / Die Steel
Stainless Steel
Cast Iron / Ductile Cast Iron
Non-Ferrous Metal
Aluminium Alloy
Ti Alloy / Heat Resistant Alloy
Hardened Steel HRC 45 ~ 55
Finishing
High Feed
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Finishing
Approach Angle
Application Work Material
Face
Milling
Ref. Page
Cutter
Type
Series Insert
Type
Approach
Angle
Max. Depth
of Cut (mm)
Cutter
Diameter
(mm)
General Purpose
Approach Angle
Face Mill and Shoulder Mill
Milling Cutters
Selection Guide
New
New
G4
O
A 85°
B 82°
K 55°
H 120°
O 135°
P 108°
L 90°
M 86°
C 80°
D 55°
E 75°
F 50°
V 35°
R -
S 90°
T 60°
W 80°
A 3°
B 5°
C 7°
D 15°
E 20°
F 25°
G 30°
N 0°
P 11°
m IC s
±0,005 ±0,025 ±0,025
±0,005 ±0,013 ±0,025
±0,013 ±0,025 ±0,025
±0,013 ±0,013 ±0,025
±0,025 ±0,025 ±0,025
±0,025 ±0,025 ±0,13
A
F
C
H
E
G
E M
A
G
M
N
R
W
T
X
S T
m IC s
±0,005 ±0,05~ ±0,13*) ±0,025
±0,013 ±0,05~ ±0,13*) ±0,025
±0,025 ±0,05~ ±0,13*) ±0,025
±0,08~ ±0,18*) ±0,05~ ±0,13*) ±0,13
±0,08~ ±0,18*) ±0,05~ ±0,13*) ±0,025
±0,13~ ±0,38*) ±0,08~ ±0,25*) ±0,13
J
K
L
M
N
U
6,35 ±0,05
9,525 ±0,05 ±0,05
12,7 ±0,08 ±0,08
15,875 ±0,10 ±0,10
19,05 ±0,10 ±0,10
25,4 ±0,13 ±0,10
IC
*)
6,35 ±0,08 - ±0,11
9,525 ±0,08 ±0,13 ±0,11
12,7 ±0,13 ±0,15
15,875 ±0,15 ±0,18
19,05 ±0,15 ±0,18
25,4 ±0,18
m
Milling Cutters
Milling Insert
ISO Identication Table
Tolerances (mm)Tolerances (mm)
Other clearance
angle with specic
description
Class
Tolerances
Insert typeInsert shape Clearance angle
Class
Tolerance class for dimension IC
IC: theoretical diameter of inscribed circle
m: nose height
s: thickness
The tolerance is dependent upon the insert size of IC. See tables below.
Tolerance class for dimension m
Non
standard
G5
AG S R
A 45°
D 60°
E 75°
F 85°
P 90°
A 3°
B 5°
C 7°
D 15°
E 20°
F 25°
G 30°
N 0°
P 11°
1 3 T 3
02 s = 2,38 mm
03 s = 3,18
T3 s = 3,97
04 s = 4,76
05 s = 5,56
06 s = 6,35
07 s = 7,94
09 s = 9,52
02 r = 0,2 mm
04 r = 0,4
08 r = 0,8
12 r = 1,2
16 r = 1,6
20 r = 2,0
24 r = 2,4
2
3
4
1
F
E
T
S
3,97 06 (6,9)
4,76 08 (8,2)
5,0 05 (5,0)
5,56 09 (9,6) 09 (9,7) 03 (3,8)
6,0 06 (6,0)
6,35 06 (6,4) 07 (7,7) 06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)
7,94 08 (8,0) 07 (7,94) 05 (5,4)
8,0 08 (8,0)
9,525 09 (9,7) 11 (11,6)
09(9,525)
09
(9,525)
16 (16,5) 16 (16,6) 06 (6,5)
10 10 (10,0)
12 12 (12,0)
12,7 12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0) 08 (8,7)
15,875 16 (16,1) 19 (19,4)
15(15,875)
15
(15,875)
27 (27,5) 10 (10,9)
16 16 (16,0)
19,05 19 (19,3)
19 (19,05)
19 (19,05) 33 (33,0)
20 20 (20,0)
25 25 (25,0)
25,4 25 (25,4) 25 (25,4)
31,75 31(31,75) 31(31,75)
32 32 (32,0)
IC
d (mm)
Z -
Feed direction
1. Major cutting edge
2. Chamfered corner
3. Wiper at
4. Side cutting edge
RadiusCorner geometry with wiper at
Entering angle Clearance angle
on wiper at
M0 - Round insert
(metric)
00 - Round insert
(inch)
Cutting edge condition
Sharp
Rounded
Chamfered
Rounded and
chamfered
Thickness
Z - Others
Right hand
Neutral
Left hand
Feed direction
Insert
type
Insert size
Symbol and cutting edge length (mm)
Others
Milling Insert
ISO Identication Table
Milling Cutters
G6
DGC
SNMU
13T6 ANER
SNEU 13T6 ANER
ONMU
05T6 ANER
ONEU 05T6 ANER
WGC
0,1 0,2 0,3 0,4 0,5
1,0
2,0
3,0
4,0
5,0
6,0
0
WGCDGC
(SNMU / SNEU)
DGC
(ONMU / ONEU)
DGC
SNMU
SNEU
ONMU
ONEU
+ +
”Sumi Dual Mill”
Milling Cutters
DGC(M/F) Type
General Features
Sumi Dual Mill DGC type utilizes double-sided inserts
for excellent economy. This is a general-purpose
cutter featuring high cutting edge strength for high
efciency milling and low-burr chipbreaker design that
provides high qualitiy machined surface.
The DGC type insert lineup includes double-sided
SNMU / SNEU and ONMU / ONEU types.
Up to 16 corners can be used for improved economy.
Type: ON_U
(double-sided,
16 corners)
Type: SN_U
(double-sided,
8 corners)
Characteristics
Two types of inserts can be used with a single body depending on milling application to help reduce costs.
Stronger than single-sided cutters.
max. doc = 6mm
8 corners use
Dual-Purpose Body
Axial Cutting Depth doc (mm)
Feed per Tooth ft (mm/t)
Higher Efciency
Combined Cutting Force
Work Material:
Tool:
Cutting Data:
34CrMo4
Ø100
vc=200m/min, ft=0,3mm/t, doc=3mm, woc=85mm
Equivalent level of cutting force
Recommended Cutting Conditions for General Steel Milling
Cutting Force Comparison
– rst recommendation
– e
conomical double-sided
design offers 8 cutting
edges with SN_U inserts
– maximum depth of cut:
doc = 6mm
– double-sided design with
16 corners for improved
economy
– maximum depth of cut:
doc = 3mm
Use two
types of
inserts for
different
applications.
shim to protect
cutter body
max. doc = 3mm
16 corners use
Same cutting performance as single-sided inserts plus superior economy.
Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided cutter at
a maximum cutting depth of doc ≤ 3mm.
l
l
G7
SNMU / SNEU
8 100,0 63,0 6,0
ONMU / ONEU
16 102,9 61,4 3,0
DGC 13000 RS DGCM 13000 RS DGCF 13000 RS DGC 13000 EW
Ø40mm ~ Ø250mm Ø50mm ~ Ø250mm Ø50mm ~ Ø250mm Ø40mm ~ Ø63mm
3 ~ 10 4 ~ 14 5 ~ 18 3 ~ 4
Ø100,0mm Ø102,9mm
63,0mm
61,4mm
60
50
40
30
20
0 600 800 1000 2000
0,30
0,25
0,20
0,15
0,10
0,05
01 103 205 25
DGC
H6
Milling Cutters
”Sumi Dual Mill”
DGC(M/F) Type
Choose a tool that ts your application from a comprehensive line-up
Cat. No
Standard pitch Medium pitch Fine pitch Endmill type Type
Cutter
Diameter
Cutting
Edges
Shape
High Reliability
Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced
coating strength provided by newly developed stress control technology.
Improved run-out precision reduces tool life deviation to achieve highly reliable tool life.
Number of
Cutting Edges
Tool Diameter
(mm)
Cutter Height
(mm)
Max. Depth
of Cut (mm)
Example:
Dc = 100mm
Cutter Diameter and Cutter Body Height
Insert: SN_U 13T6 ANER (square) Insert: ON_U 05T6 ANER (octagonal)
Square inserts (SNMU/SNEU) and
octagonal
inserts (ONMU/ONEU)
can be used inter
changeably on the
same body.
Using these inserts the cutter will have
different cutter diameter and cutter
body height.
Multi-layer PVD Coating Wear Resistance
New Super ZX Coat
Super ZX Coat
ZX Coat
TiAlN
TiCN
TiN
Starting Temp. for Oxidization (°C)
Coating Hardness (GPa)
Comp. B
Comp. A
Number of Passes (1 Pass = 300mm)
Flank Wear (mm)
Work Material:
34CrMo4
Tool:
Ø100mm
Cutting Data:
vc = 200m/min
ft = 0,15mm/t
doc = 2mm
woc = 85mm
Small wear only
Line-up
G8
ØDØd4Ød1HØd2Ød3a b
DGC 13040 RS l40 (42,90) 54 36 40 (38,44) 16 13,5 8,4 5,6 18 3 0,3 1
DGC 13050 RS l50 (52,90) 64 40 40 (38,44) 22 18,0 10,4 6,3 20 3 0,4 1
DGC 13063 RS l63 (65,90) 77 50 40 (38,44) 22 18,0 10,4 6,3 20 4 0,5 1
DGC 13080 RS l80 (82,90) 94 60 50 (48,44) 27 20,0 12,4 7,0 25 4 1,2 1
DGC 13100 RS l100 (102,90) 114 70 50 (48,44) 32 46,0 14,4 8,5 32 5 1,6 2
DGC 13125 RS l125 (127,90) 139 80 63 (61,44) 40 52,0 16,4 9,5 29 6 2,8 1
DGC 13160 RS l160 (162,90) 174 130 63 (61,44) 40 88,0 16,4 9,5 29 7 4,5 3
DGC 13200 RS q200 (202,90) 214 150 63 (61,44) 60 130,0 25,7 14,0 35 8 7,1 4
DGC 13250 RS q250 (252,90) 264 190 63 (61,44) 60 160,0 25,7 14,0 35 10 11,2 4
ØDØd4Ød1HØd2Ød3a b
DGCM 13050 RS l50 (52,90) 64 40 40 (38,44) 22 18 10,4 6,3 20 4 0,3 1
DGCM 13063 RS l63 (65,90) 77 50 40 (38,44) 22 18 10,4 6,3 20 5 0,5 1
DGCM 13080 RS l80 (82,90) 94 60 50 (48,44) 27 20 12,4 7,0 25 6 1,1 1
DGCM 13100 RS l100 (102,90) 114 70 50 (48,44) 32 46 14,4 8,5 32 7 1,5 2
DGCM 13125 RS l125 (127,90) 139 80 63 (61,44) 40 52 16,4 9,5 29 8 2,8 1
DGCM 13160 RS l160 (162,90) 174 130 63 (61,44) 40 88 16,4 9,5 29 10 4,6 3
DGCM 13200 RS q200 (202,90) 214 150 63 (61,44) 60 130 25,7 14,0 35 12 7,0 4
DGCM 13250 RS q250 (252,90) 264 190 63 (61,44) 60 160 25,7 14,0 35 14 11,1 4
ØDØd4Ød1HØd2Ød3a b
DGCF 13050 RS l50 (52,90) 64 40 40 (38,44) 22 18 10,4 6,3 20 5 0,3 1
DGCF 13063 RS l63 (65,90) 77 50 40 (38,44) 22 18 10,4 6,3 20 6 0,5 1
DGCF 13080 RS l80 (82,90) 94 60 50 (48,44) 27 20 12,4 7,0 25 8 1,1 1
DGCF 13100 RS l100 (102,90) 114 70 50 (48,44) 32 46 14,4 8,5 32 10 1,4 2
DGCF 13125 RS l125 (127,90) 139 80 63 (61,44) 40 52 16,4 9,5 29 12 2,7 1
DGCF 13160 RS l160 (162,90) 174 130 63 (61,44) 40 88 16,4 9,5 29 14 4,4 3
DGCF 13200 RS q200 (202,90) 214 150 63 (61,44) 60 130 25,7 14,0 35 16 6,9 4
DGCF 13250 RS q 250 (252,90) 264 190 63 (61,44) 60 160 25,7 14,0 35 18 11,0 4
-10°
-5°
6mm 45° 3mm
45°
SNMU ONMU
DGC M 13 050 R S
ød1
ød2
a
ød3
øD
ød4
b
H
ød1
ød2
a
ød3
øD
ød4
b
H
ød3
øD
ød4
ød1
ød2
a
b
H
PCD 101,6
4-ø18
ød3
øD
ød4
ød1
ød2
a
b
H
PCD 66,7
4-ø14
l
=
q
=
”Sumi Dual Mill”
Milling Cutters
DGC(M/F) Type
Rake
Angle
Radial
Axial
Body – Shell type
General Milling of Steel and Cast Iron
Identication Details
Cutter
Series
M: Medium
F:
Fine
Insert
Size
Cutter
Diameter
Direction Metric
Body
Type: DGC, Standard Pitch
Cat. No. Dimension (mm) Mounting
Stock No. of
Teeth
Weight
(kg) Fig.
Fig. 1 Fig. 2 Fig. 3 Fig. 4
Cutter body ØD ≥ 160mm: no inner coolant
Type: DGCM, Medium Pitch
Cat. No.
Dimension (mm) Mounting
Stock No. of
Teeth
Weight
(kg) Fig.
Type: DGCF, Fine Pitch
Cat. No.
Dimension (mm) Mounting
Stock No. of
Teeth
Weight
(kg) Fig.
( ) Figures in brackets indicate values for ONMU inserts.
Inserts are not included.
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
G9
ISO
P
150-200-250 0,10-0,25-0,40 <4 ACP200
ACP300
180-250-350 0,10-0,30-0,45 <4 ACP200
ACP300
100-150-200 0,15-0,25-0,35 <4 ACP200
ACP300
M160-200-250 0,15-0,23-0,30 <3 ACM200
ACM300
ACP300
K100-200-250 0,10-0,25-0,40 <5 ACK200
ACK300
ISO
P
150-200-250 0,10-0,30-0,50 <2 ACP200
ACP300
180-250-350 0,10-0,50-0,50 <2 ACP200
ACP300
100-150-200 0,15-0,25-0,30 <2 ACP200
ACP300
M160-200-250 0,15-0,23-0,30 <2 ACM200
ACM300
ACP300
K100-200-250 0,10-0,30-0,50 <2 ACK200
ACK300
SNMU 13T6ANER L
lllll 1
SNMU 13T6ANER G
lllll 1
SNMU 13T6ANER H
lllll 1
SNMU 13T6ANER F
L
lllll 2
SNMU 13T6ANER FG
lllll 2
SNEU 13T6ANER L
l l 1
SNEU 13T6ANER G
l l 1
SNEU 13T6ANER FL
l l 2
SNEU 13T6ANER FG
l l 2
XNEU 13T6ANEN W
l l 3
ONMU 05T6ANER L lllll 4
ONMU 05T6ANER G lllll 4
ONEU 05T6ANER L l l 4
ONEU 05T6ANER G l l 4
ACK300
ACK200
ACP100
ACP200
ACP300
P K
K
K
M
PM
PMPM
DGCS13R BW0609F LH040 BFTX0412IP TRDR15IP
3,0
BFTX0418IP
ACM300
ACM200
MS
MS
MS
FL L
FG G
H
FG
FG
Milling Cutters
”Sumi Dual Mill”
DGC Type
Inserts
Spare Parts
Recommended Cutting Conditions (SN_U) Recommended Cutting Conditions (ON_U)
Shim Shim Screw L Seat Wrench Insert Srew Insert Wrench Insert Srew (*)
Optional
Work
Material
Cutting Speed
vc (m/min)
Feed Rate
ft (min/t)
Depth
of Cut
(mm)
Grade
Fit-
ness
General
Steel
Alloyed
Steel
Die Steel
Stainless
Steel
GG+GGG
Work
Material
Cutting Speed
vc (m/min)
Feed Rate
ft (min/t) Grade
Fit-
ness
General
Steel
Alloyed
Steel
Die Steel
Stainless
Steel
GG+GGG
*Corners can be changed simply by loosening the screw. (Only suitable for DGC / DGCM types with body size ≥ Ø80).
Application Coated Carbide
High Speed/Light cut
General Purpose
Roughing
Cat. No. Fig.
Fig. 1 Fig. 2
Insert
Insert Screw
Shim Screw
Shim
Octagonal Inserts
Firmly align insert with
supporting face, press down
in the direction of the arrow
and tighten the screw to x
the insert.
Press down rmly from above
Align with
supporting
faces
Preferred choice SuitableMin. – Optimum – Max.
Depth
of Cut
(mm)
Fig. 3
Chipbreaker
Light
cutting
with
low burr
Light
cutting
Low
burr
design
General
purpose
standard Heavy
cutting
Edge Sharpness Good
Edge Strength High
Improved Milling Quality
FG type chipbreakers feature chamfer to minimize burrs and provide excellent
milling qualitiy.
With
chamfer
Low burr
design
Competitor
No burrs Burrs
FG type inserts with low-burr design enable
high-qualitiy milling with few burrs and little edge
chipping.
Attaching Inserts
Fig. 4
G10
WGX M 13 050 R S
ØDØd5Ød1HØd2Ød4Ød3a b
WGX 13040 RS l40 52 32 40 16 14,0 9,0 8,4 5,6 18 3 0,3 1
WGX 13050 RS l50 62 40 40 22 18,0 11,0 10,4 6,3 20 3 0,4 1
WGX 13063 RS l63 76 50 40 22 18,0 11,0 10,4 6,3 20 4 0,6 1
WGX 13080 RS l80 93 55 50 27 20,0 13,5 12,4 7,0 25 4 1,2 1
WGX 13100 RS l100 113 70 50 32 46,0 - 14,4 8,5 32 5 1,6 2
WGX 13125 RS l125 138 80 63 40 52,0 29,0 16,4 9,5 29 6 2,8 1
WGX 13160 RS l160 173 130 63 40 88,0 - 16,4 9,5 29 7 4,5 3
WGX 13200 RS l200 213 150 63 60 130,0 - 25,7 14,0 35 8 7,1 4
WGX 13250 RS q250 263 190 63 60 160,0 - 25,7 14,0 35 10 11,2 4
ØDØd5Ød1HØd2Ød4Ød3a b
WGXM 13050 RS l50 62 40 40 22 18,0 11,0 10,4 6,3 20 4 0,4 1
WGXM 13063 RS l63 77 50 40 22 18,0 11,0 10,4 6,3 20 5 0,6 1
WGXM 13080 RS l80 94 55 50 27 20,0 13,5 12,4 7,0 25 6 1,1 1
WGXM 13100 RS l100 114 70 50 32 46,0 - 14,4 8,5 32 7 1,6 2
WGXM 13125 RS l125 139 80 63 40 52,0 29,0 16,4 9,5 29 8 2,8 1
WGXM 13160 RS l160 174 130 63 40 88,0 - 16,4 9,5 29 10 4,5 3
WGXM 13200 RS l200 214 150 63 60 130,0 - 25,7 14,0 35 12 7,0 4
WGXM 13250 RS q250 264 190 63 60 160,0 - 25,7 14,0 35 14 11,1 4
ØDØd5Ød1HØd2Ød4Ød3a b
WGXF 13050 RS l50 62 40 40 22 18,0 11,0 10,4 6,3 20 5 0,4 1
WGXF 13063 RS l63 77 50 40 22 18,0 11,0 10,4 6,3 20 6 0,6 1
WGXF 13080 RS l80 94 55 50 27 20,0 13,5 12,4 7,0 25 8 1,1 1
WGXF 13100 RS l100 114 70 50 32 46,0 - 14,4 8,5 32 10 1,5 2
WGXF 13125 RS l125 139 80 63 40 52,0 29,0 16,4 9,5 29 12 2,7 1
WGXF 13160 RS l160 174 130 63 40 88,0 - 16,4 9,5 29 16 4,5 3
WGXF 13200 RS l200 214 150 63 60 130,0 - 25,7 14,0 35 20 6,9 4
WGXF 13250 RS q250 264 190 63 60 160,0 - 25,7 14,0 35 24 11,0 4
ød4
øD
b
H
ød2
ød3
ød5
ød1
a
ød1
ød2
a
b
H
ød4
øD
ød5
ød1
ød2
a
b
H
ød4
øD
ød5
PCD 66,7 PCD 101,6
4- Ø14 4- Ø14
ød1
ød2
a
b
H
ød4
øD
ød5
-20° ~ -24°
20° ~ 22°
6mm
45°
l
=
q
=
”Wave Face Mill”
Milling Cutters
WGX (M/F) Type
Identication Details
Cutter
Series
M: Medium
F:
Fine
Insert
Size
Cutter
Diameter
Direction Metric
Body
Type: WGX, Standard Pitch
Cat. No.
Cat. No.
Cat. No.
Dimension (mm)
Dimension (mm)
Dimension (mm)
Mounting
Mounting
Mounting
Stock
Stock
Stock
No. of
Teeth
No. of
Teeth
No. of
Teeth
Weight
(kg)
Weight
(kg)
Weight
(kg)
Fig.
Fig.
Fig.
( ) Figures in brackets indicate values for ONMU inserts.
Inserts are not included.
Inner coolant available for Dc ≤ Ø125mm
Type: WGXM, Medium Pitch
Type: WGXF, Fine Pitch
Rake
Angle
Radial
Axial
Body – Shell type
General Milling of Steel and Cast Iron
Fig. 1 Fig. 2 Fig. 3 Fig. 4
Cutter body ØD ≥ 160mm: no inner coolant
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
SEET 13T3AGFR-L m m
1
SEET 13T3AGSR-L lllllll
1
SEET 13T3AGSR-G lllllll
1
SEMT 13T3AGSR-L lllllll
1
SEMT 13T3AGSR-G lllllll
1
SEMT 13T3AGSR-H lllllll
1
SEMT 13T3AGSR-FG lllllll
2
XEEW 13T3AGER-WR
l l
3
WGX
13000RS Ø40 ~ Ø250 3 ~ 10
WGXM
13000RS Ø50 ~ Ø250 4 ~ 14
WGXF
13000RS Ø50 ~ Ø250 5 ~ 24
WGX
13000EW
Ø32 ~ Ø63 3 ~ 5
G11
ISO
P
180~280HB
150-200-250
0,15-0,20-0,25 ACP200
≤180HB 180-265-350
0,10-0,25-0,40 ACP200
200~220HB
100-150-200
0,15-0,20-0,25 ACP200
M-
160-205-250
0,15-0,23-0,30 ACM300
K
250HB 100-175 -250
0,15-0,23-0,30 ACK200
N-
500-750-1000
0,15-0,23-0,30 DL1000
S-
30 - 50- 80
0,10-0,20-0,30 ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
P K
K
K
M
PM
PM
M
S
M
S
M
S
M
S
PM
WGX (-M/F)
WGCS 13 R
BW 0507 F
BFTX 03512 IP
TRDR 15
I
P
LH 035
H1
DL1000
N
N
K
N
H7
3,0
Stable Cutting
Special chipbreaker designed for WGX enables lower cutting forces.
High Quality
Improved run-out precision and unique wiper edge shape ensure excellent surface nish quality.
Optimised chamfer edge reduces burr and edge chipping.
Long Tool Life
Features high precision technology that reduces insert run-out variation and a new coating to provide stable and long
tool life.
General Features
Series
Characteristics
Insert Shape Characteristics
The Wavemill WGX Type employs unique chipbreaker de-
sign to provide lower cutting resistance and higher quality
surface nishes than conventional tools.
Standard Pitch
Medium Pitch
Fine Pitch
Endmill Type
Type Cat. No. Cutter
No. of Teeth
Inner coolant available for Dc ≤ Ø125mm
Unique wiper edge shape for improved surface roughness
General-purpose
G type chipbreaker
Low-burr design
FG type chipbreaker
Optimal nose
radius
for high strength
Optimised chamfer shape
reduces burrs on cutting
surface
Large rake angle and cutting
edge rake angle improves
cutting edge sharpness
Fig. 1
Fig. 2
Milling Cutters
”Wave Face Mill”
WGX (M/F) Type
Application Coated Carbide
Fig.
High Speed/Light Cut
General Purpose
Roughing
Cat. No.
Work Material Hardness Cutting Speed
v
c
(m/min)
Feed Rate
f
t
(
mm/tooth
)Grade
General Steel
Soft Steel
Die Steel
Stainless Steel
Cast Iron
Exotic Alloy
Applicable
Cutters
Seat
Screw
Insert
Screw
Insert
Wrench
Seat
Wrench
Seat
Insert
Seat Screw
Seat
Insert
Screw
Inserts
Spare Parts
Recommended Cutting Conditions
Minimum-Optimum-Maximum
l
l
l
Non Ferrous Alloy
Carb. DLC
Fig. 3
G12
WGC
4000
WGCF
4000
WGCM
4000
WGC
3000
Mounting
WGC 3032 RS
WGC 3040 RS
WGC 3050 RS
WGC 3063 RS
WGC 3080 RS
WGC 3100 RS
WGC 4040 RS
WGC 4050 RS
WGC 4063 RS
WGC 4080 RS
WGC 4100 RS
WGC 4125 RS
WGC 4160 RS
WGC 4200 RS
ø D ø d1 ø d2 H a b ød3 ød4 ød 5 l1 l2
q
l
l
q
q
l
l
l
l
l
l
l
32 41 32 40 8,4 5,6 16 9 14 18 28 4 0,2
40 49 32 40 8,4 5,6 16 9 14 18 28 4 0,3
50 59 40 40 10,4 6,3 22 11 18 20 26 5 0,4 1.
63 72 50 40 10,4 6,3 22 11 18 20 26 6 0,6
80 89 60 50 12,4 7,0 27 13,5 20 25 31 6 1,1
100 109 70 50 14,4 8,5 32 - - 32 - 7 1,5 2.
40 52 32 40 8,4 5,6 16 9 14 18 28 3 0,4
50 63 40 40 10,4 6,3 22 11 18 20 26 3 0,5
1.
63 76 50 40 10,4 6,3 22 11 18 20 26 4 0,6
80 93 60 50 12,4 7,0 27 13,5 20 25 31 4 1,0
100 113 70 50 14,4 8,5 32 - - 32 - 5 1,5
125 138 80 63 16,4 9,5 40 - - 38 - 6 2,6 2.
160 173 100 63 16,4 9,5 40 - - 38 - 7 4,0
200 213 130 63 25,7 14,0 60 - - 35 - 8 6,6 3.
Mounting
WGCM 4050 RS
WGCM 4063 RS
WGCM 4080 RS
WGCM 4100 RS
WGCM 4125 RS
WGCM 4160 RS
WGCM 4200 RS
ø D ø d1 ø d2 H a b ød3 ød4 ød 5 l1 l2
l
l
l
l
l
l
q
50 63 40 40 10,4 6,3 22 11 18 20 26 4 0,5
63 76 50 40 10,4 6,3 22 11 18 20 26 5 0,6 1.
80 93 60 50 12,4 7,0 27 13,5 20 25 31 6 1,0
100 113 70 50 14,4 8,5 32 - - 32 - 7 1,5
125 138 80 63 16,4 9,5 40 - - 38 - 8 2,6 2.
160 173 100 63 16,4 9,5 40 - - 38 - 10 4,0
200 213 130 63 25,7 14,0 60 - - 35 - 12 6,6 3.
WGC 3000 RS - - BFTX 0307 IP TRDR 10 IP -
WGC/-F 4000 RS WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP LH035
WGC 3000 WGC 4000
Mounting
WGCF 4050 RS
WGCF 4063 RS
WGCF 4080 RS
WGCF 4100 RS
WGCF 4125 RS
WGCF 4160 RS
WGCF 4200 RS
ø D ø d1 ø d2 H a b ød3 ød4 ød 5 l1 l2
l
l
l
l
l
l
q
50 63 40 40 10,4 6,3 22 11 18 20 26 5 0,5
63 76 50 40 10,4 6,3 22 11 18 20 26 6 0,6 1.
80 93 60 50 12,4 7,0 27 13,5 20 25 31 8 1,0
100 113 70 50 14,4 8,5 32 - - 32 - 10 1,5
125 138 80 63 16,4 9,5 40 - - 38 - 12 2,6 2.
160 173 100 63 16,4 9,5 40 - - 38 - 16 4,0
200 213 130 63 25,7 14,0 60 - - 35 - 20 6,6 3.
l
=
=
2,0
3,0
q
=
Ød1
Ød2
Ød3
Ød4
Ød5
a
b
l1
l2
H
Ød1
Ød2
Ød3
ØD
b
l1
H
a
ØD
Ød1
Ød2
Ød3
ØD
b
l1
H
a
Ø101,6
Ø18
Spare Parts
Cutter Shim Shim screw Insert screw Wrench Wrench
Structure
Insert clamp screw
Shim
clamp screw Shim
Type Cat. No.
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm) Mounting
Standard WGC - Type
Medium Pitch WGCM - Type
Type Cat. No.
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm) Mounting
Fine Pitch WGCF - Type
Type Cat. No.
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm) Mounting
Milling Cutters
Face Mill
WGC(M/F) Type
Fig.
1
Fig.
2
Fig.
3
General Milling for Steel, Cast Iron & Exotic Material
Body
Japan stock
Euro stock Delivery on request Recommended Tightening Torque (N·m)
ACP300 ACK300ACK200ACP100 ACP200
G13
WGC (-M/-F)
4040 ~ 4200
18 13,4
13,4 ±0,025
20¡
l
IC
S18
13,4
3,97
20¡
20¡
l
IC
S
SEET, SEMT
SEET 0903 AGFN-L
SEET 0903 AGSN-G
SEET 0903 AGSN-N
SEMT 0903 AGSN-L
SEMT 0903 AGSN-G
SEET 13T3 AGFN-L
SEET 13T3 AGSN-G
SEET 13T3 AGSN-N
SEMT 13T3 AGSN-L
SEMT 13T3 AGSN-G
SEMT 13T3 AGSN-H
SECW 13T3 AGTN-N-NF
XEEW 13T3 AGFR-W-NF
XEEW 13T3 AGER-W
l l l l l
l l l l l
l l l l l
m l l m m
l l l l l
l l l l l l l l
l l l l l l
l l l l l l
l l l l l
l l l l l
l l l l l
m
ACP100 ACP200 ACP300 ACK200 ACK300 DL1000 T250A EH520 H1 DA2200
DLC
l IC s
±t
1.
2.
3.
3,18 ±0,025
3,18 ±0,13
3,97 ±0,025
3,97 ±0,13
3,97 ±0,025
3,97 ±0,025
9,525 ±0,025
13,4 ±0,025
9,525 ±0,05
13,4 ±0,08
1.
XEEWSECW
13,4
9,525
0,03mm
0,02mm
l
N
L
G
H
SEMT 13T3 AGSN-G
1,0 – 3,0 – 5,0
100 – 250 – 400 80 – 220 – 280
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
80 – 150 – 250
0,1 – 0,2 – 0,3
1,0 – 3,0 – 5,0
180 – 220 – 270
0,1 – 0,25 – 0,4
130 – 160 – 220
0,1 – 0,25 – 0,4
1,0 – 3,0 – 5,0
220 – 270 – 450
0,1 – 0,25 – 0,4
150 – 180 – 250
0,1 – 0,25 – 0,4
1,0 – 2,0 – 3,0
120 – 180 – 240
0,1 – 0,2 – 0,3
100 – 140 – 200
0,1 – 0,2 – 0,3
1,0 – 3,0 – 5,0
80 – 200 – 370 70 – 150 – 250
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
60 – 130 – 220
0,1 – 0,2 – 0,3
Fig. 1
Specications
Approach angle: 45°
Axial rake angle: + 20° ~ +22°
( + 20°)
Radial rake angle: - 20° ~ - 24°
( - 10° ~ - 19°)
( ) shows WGC 3000 typeRun-out with M class
insert SEMT13T3
Max. depth of cut: 6 mm
( 4 mm)
Chip Breaker System
Cutting Force
Toughness of Cutting Edge
L type for light cutting
G type for general use
H type for heavy cutting
N type: no chipbreaker
Cutting Edge Geometry
L type G type H type
N type
For WGC
3000 series
For WGC,
WGC M/- F
4000 series
Fig. 2 Fig. 3
Insert
Cat. No.
Coated Carbide
Uncoated Carbide
Cermet
PCD Dimensions (mm)
Fig.
45° Approach Face Mill
Face Mill
WGC(M/F) Type
Milling Cutters
Suitable for high speed machining vc < 400m/min.
Tough lightweight cutter body with wide chip pockets for fast metal
removal.
Low cost precision moulded inserts give G class performance at
greatly reduced cost.
Wide range of grades for most workpiece materials - including steels,
irons, high temperature alloys, aluminium’s etc.
Improves metal removal rates, atness, dimensional accuracy, and
surface nish.
l
l
l
l
l
Features
Recommended Cutting Conditions
Work
Material
Type
Grade
Insert Type
Die steel
Low
carbon
steel
Alloy steel martensitic
Die steel
(vc =m/min, ft =mm/ tooth) (min.– optimum – max.)
Cast iron Ductile
cast iron
Cast iron Ductile
cast iron
Stainless steel
austenitic
Low
carbon
steel
Alloy steel
vc
ft
doc
G14
4050 - 4063 UF 4 K R/L S-UF 4 S R/L
4080 - 4315 UF 4 K R/L UF 4 S R/L UFTW R/L
5080 - 5315 UF 5 K R/L UF 5 S R/L
UFO 4050 R/L-S
UFO 4063 R/L-S
UFO 4080 R/L-S
UFO 4100 R/L-S
UFO 4125 R/L-S
UFO 4160 R/L-S
UFO 4200 R/L-S
UFO 4250 R/L-S
UFO 4315 R/L-S
UFO 5080 R/L-S
UFO 5100 R/L-S
UFO 5125 R/L-S
UFO 5160 R/L-S
UFO 5200 R/L-S
UFO 5250 R/L-S
UFO 5315 R/L-S
50 74 45 50 22 10,4 6,3 20 4 1,3
63 86 50 50 22 10,4 6,3 20 5 1,6
80 103 60 50 27 12,4 7,0 25 5 2,1
100 122 75 50 32 14,4 8,5 29 6 2,9
125 146 75 63 40 16,4 9,5 29 7 4,2
160 180 100 63 40 16,4 9,5 29 9 6,6
200 220 130 63 60 25,7 14,0 32 11 9,5
250 270 300 63 60 25,7 14,0 40 13 14,8
315 335 240 80 60 25,7 14,0 40 15 26,6
80 102 60 50 27 12,4 7,0 25 5 2,1
100 119 75 50 32 14,4 8,5 29 6 2,9
125 143 75 63 40 16,4 9,5 29 7 4,2
160 177 100 63 40 16,4 9,5 29 9 6,6
200 217 130 63 60 25,7 14,0 32 11 9,5
250 267 200 63 60 25,7 14,0 40 13 14,8
315 332 240 80 60 25,7 14,0 40 15 26,6
R L ø D ø d1 ø d2 H ø d3 a b l 1
UFO 4000
UFO 5000
5,0
7,0
4050 - 4063
4080 - 4315 UFKW R/L WB 7-15 T TT 25
5080 - 5315
2.
3.
4.
5.
1.
2.
3.
4.
5.
1.
l
l
l
l
l
l
l
q
q
l
l
l
l
l
q
q
l
=
q
=
=
Spare Parts
Cutter Locator Insert block Insert clamp
Cutter Locator clamp Double screw Wrench
Structure
Double
screw
Double
screw
Insert clamp
Locator
clamp
Insert block
Insert
Locator
Milling Cutters
Specications
Approach angle: 45°
Axial rake angle: + 27°
Radial rake angle: - 7°
(-10° for ø 50 and ø 63)
max depth of cut: 5,0 mm (UFO 4000 type)
7,0 mm (UFO 5000 type)
Body
Type Cat. No.
max.
depth of
cut
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm) Mounting
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
Face Mill
UFO / UFOF Type
General Milling for Steel, Cast Iron & Exotic Material
Euro stock Delivery on request
Japan stock
G15
l l m m
l l l m m
m m
m
l m m
l l l m
m
ACP100 ACP200 ACP300 ACK200 ACK300 T250A A30N G10E H1 H10E
l IC s
±t
3,97 ±0,025
4,76 ±0,025
12,7 ±0,075 1.
12,7 ±0,05 2.
16 3.12,2
15,875 ±0,075 1.
16 3.12,2
1,0 – 3,0 – 5,0
100 – 250 – 400
150 – 180 – 250
80 – 220 – 280
0,1 – 0,25 – 0,4
0,1 – 0,25 – 0,4
1,0 – 3,0 – 5,0
0,1 – 0,25 – 0,4
120 – 180 – 240
80 – 150 – 250
0,1 – 0,2 – 0,3
80 – 150 – 250
0,1 – 0,2 – 0,3
100 – 140 – 200
0,1 – 0,2 – 0,3
UFO (-F)
4000
0,1 – 0,2 – 0,3
UFO (-F)
5000
1,0 – 3,0 – 5,0
1,0 – 4,0 – 7,0
ACK300
180 – 220 – 270
1,0 – 4,0 – 7,0
180 – 220 – 270
0,1 – 0,25 – 0,4
80 – 200 – 370
0,1 – 0,25 – 0,4
130 – 160 – 220
70 – 150 – 250 130 – 160 – 220
0,1 – 0,25 – 0,4
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
1,0 – 3,0 – 5,0
1,0 – 4,0 – 7,0
ACK200
220 – 270 – 450
0,1 – 0,25 – 0,4
220 – 270 – 450
0,1 – 0,25 – 0,4
0,1 – 0,25 – 0,4
150 – 180 – 250
60 – 130 – 220
0,1 – 0,25 – 0,4
1,0 – 2,0 – 3,0
120 – 180 – 240
0,1 – 0,2 – 0,3
0,1 – 0,2 – 0,3
100 – 140 – 200
0,1 – 0,25 – 0,4
0,1 – 0,2 – 0,3
0,1 – 0,25 – 0,4
1,0 – 3,0 – 5,0
80 – 200 – 370
100 – 250 – 400
70 – 150 – 250
80 – 220 – 280
0,1 – 0,25 – 0,4
1,0 – 4,0 – 7,0
0,1 – 0,25 – 0,4
60 – 130 – 220
0,1 – 0,2 – 0,3
ACP100 ACP200
UFOF 4080 R/L-S
UFOF 4100 R/L-S
UFOF 4125 R/L-S
UFOF 4160 R/L-S
UFOF 4200 R/L-S
UFOF 4250 R/L-S
UFOF 4315 R/L-S
l
l
l
l
q
q
q
80 103 60 50 27 12,4 7,0 25 6 2,1
100 122 75 50 32 14,4 8,5 29 8 2,9
125 146 75 63 40 16,4 9,5 29 10 4,2
160 180 100 63 40 16,4 9,5 29 12 6,6
200 220 130 63 60 25,7 14,0 32 16 9,5
250 270 300 63 60 25,7 14,0 40 20 14,8
315 335 240 80 60 25,7 14,0 40 24 26,6
R L ø D ø d1 ø d2 H ø d3 a b l 1
UFOF 4000
5,0
2.
3.
4.
5.
1.
SFKN SFKR
SFKN 12T3 AZFN
SFKN 12T3 AZTN
SFKR 12T3 AZTN
UW 12500 R
SFKN 1504 AZFN
SFKN 1504 AZTN
UW 15500 R
12
15 04
T3
UFO 5000
UFO 4000
UFOF 4000
UW
ACP300
Fig. 1 Fig. 2 Fig. 3
Insert
Cat. No.
Coated Carbide
Uncoated Carbide
Cermet
Dimensions (mm)
Fig.
Recommended Cutting Conditions
Work Material
Grade
Insert Type
Die steel
Low
carbon
steel
Alloy steel martensitic
Die steel
(vc =m/min, ft =mm/ tooth) (min.– optimum – max.)
Cast iron Ductile
cast iron
Cast iron Ductile
cast iron
Stainless steel
austenitic
Low
carbon
steel
Alloy steel
vc
vc
ft
ft
doc
doc
Milling Cutters
Mounting
Body (Fine Pitch Type)
Type Cat. No.
Max.
depth of
cut
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm)
45° approach face mills
27° super high rake multi purpose cutter for outstanding productivity milling
steels, irons and alloys
Substantially improves metal removal rates on low powered machines
Differential pitched inserts guarantee smooth cutting action
Rigid body incorporates carbide locators and HSS shims resulting in
extremely low run out
l
l
l
l
l
Features
27° Super High Rake Multi Purpose Mill
Face Mill
UFO / UFOF Type
DNX / DNXF
DNX 12000 RS Ø80~Ø250mm
DNXF 12000 RS Ø80~Ø160mm
l l l l
0,1 0,2 0,3 0,4
14,0 –
12,0 –
10,0 –
8,0 –
6,0 –
4,0 –
2,0 –
0
PWC(F)
DNX(F)
8mm
65°
G16
DNX 12080 RS
DNX 12100 RS
DNX 12125 RS
DNX 12160 RS
DNX 12200 RS
DNX 12250 RS
DNXF 12080 RS
DNXF 12100 RS
DNXF 12125 RS
DNXF 12160 RS
80 88 50 60 27 – 12,4 7,0 25 6 1,2
100 108 50 80 32 46 14,4 8,5 29 7 1,6
125 133 63 80 40 56 16,4 9,5 29 8 2,8
160 168 63 100 40 88 16,4 9,5 29 10 4,4
200 210 63 150 60 130 25,7 14,0 35 16 8,0
250 260 63 180 60 160 25,7 14,0 35 20 12,2
80 88 50 60 27 – 12,4 7,0 25 8 1,2
100 108 50 80 32 46 14,4 8,5 29 10 1,6
125 133 63 80 40 56 16,4 9,5 29 11 2,7
160 168 63 100 40 88 16,4 9,5 29 12 4,4
ø D ød 1 H ød 2 ød3 ød 4 a b l
ø D ød 1 H ød 2 ød3 ød 4 a b l
DNX 12000
DNXF 12000
8,0
8,0
1.
1.
2.
2.
3.
3.
4.
l
l
l
l
q
q
l
l
l
l
8
65
°
mm
Ø 80 ~ Ø160 BFTX0412 IP TRDR15 IP–––
Ø200 , Ø250 DNXK 12 R BX 0515 LH 040
DNX F 12 080 R S
l
=
3,0
q
=
Ød1
Ød2
Ød3
Ø13
Ø
20
b
31
H
ØD
a
Ød1
Ød2
Ød3
b
H
ØD
a
Ød4
Ød1
Ød2
Ød3
b
H
ØD
a
Ød4
P.C.D.66,7 P.C.D.101,6
Ø14
Ød1
Ød2
Ød3
b
H
ØD
a
Ød4
Ø18
Face Mill
DNX / DNXF Type
Approach angle : 65°
Axial rake angle : + 5°
Radial rake angle : - 6°
Cutter
type
Fine
pitch
Insert
size
Diam. Cutting
direction
Shell
type
Feed Rate : ft (mm/tooth)
Cutter
Insert Screw
Insert Wrench
Locator
Clamp Screw
Wrench
Depth of Cut : doc (mm)
Wiper width = 1,2mm
Max. depth of cut : 8mm, Approach angle : 65°
Spare Parts Identication of Cutter Body
Milling Cutters
Mounting
Mounting
Type
Type
Cat. No.
Cat. No.
Max.
depth
of cut
Max.
depth
of cut
Weight
(Kg)
Weight
(Kg)
Fig.
Fig.
Number
of
teeth
Number
of
teeth
Stock
Stock
Dimensions (mm)
Dimensions (mm)
First Recommendation: DNX
General Milling for Cast Iron and Steel
Fig. 1 Fig. 2 Fig. 3 Fig. 4
Standard DNX - Type
Fine Pitch DNXF - Type
Body
CharacteristicsCutter Type
Diameter Range
- General purpose
- Medium pitch type
- General purpose
- Fine pitch type
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
G17
ISO
P1
80 - 280 150 - 175 - 200 0,10 - 0,15 - 0,20 ACP200
1
80 - 280 150 - 175 - 200 0,10 - 0,15 - 0,20 ACP200
K
250
1
50 - 225 - 300 0,10 - 0,20 - 0,30 ACK200 / ACK300
250
1
50 - 225 - 250 0,10 - 0,18 - 0,25 ACK200 / ACK300
12,7
12,7
5,6
12,7
5,612,7
12,7
12,7 5,6
:
:
:
l
l
l
SNMT 1205 ZNEN-G
SNMT 1205 ZNEN-H
SNMT 1205 ZNEN-SH
1
2
3
l l l l
l
l l l
l q l l l
ACP200 ACP300 ACK100 ACK200 ACK300
Milling Cutters
Face Mill
DNX / DNXF Type
Negative inserts
Inserts with 8 cutting edges
Applicable for steel machining
G Type H Type SH Type
Fig. 1 Fig. 2 Fig. 3
Cutting edge Flat land Flat land
For general purpose
For heavy machining
For steel machining
G Type
H Type
SH Type
Chip packing causes
higher cutting forces !
Smooth chip evacuation
reduces cutting forces !
G Type SH Type
Insert
Cat. No. Fig.
Recommended Cutting Conditions
Advantage of SH-Type when Steel machining
Small inserts with 8 cutting edges
Economic by double-side usage
Excellent grade for cast iron machining
Optimised geometry for best results in cast iron
Special inserts for steel machining
l
l
l
l
l
Features
(vc = m/min, ft = mm/ tooth) (min.– optimum – max.)
Work Material Hardness (HB) Cutting Speed
vc (m/min)
Feed Rate
ft (mm/tooth) Insert Grade
Carbon steel
Alloy steel
Grey cast iron (GG)
Ductile cast iron (GGG)
Coated Carbide
G18
QPMT 120440 PPEN
QPMT 120440 PPEN-H
QPET 120460 PPFR-S
QPMT 160660 PPEN
QPMT 160660 PPEN-H
QPET 160680 PPFR-S
QPMT 200670 PPEN
QPMT 200670 PPEN-H
QPMT 160608 PPEN
QPMT 160608 PPEN-CP
QPMT 200608 PPEN
QPMT 200608 PPEN-CP
l l l l l
l l l l l
l l
l l l l l
l l l l l
l l
l l l l l
l l l l l
l l l l l
l l l l l
l l l l l
l l l l l
ACP100 ACP200 ACP300 ACK200 ACK300 DL1000 H1
ACP100 ACP200 ACP300 ACK200 ACK300 DL1000 H1
s
(mm)
s
(mm)
r
(mm)
r
(mm)
IC
(mm)
IC
(mm)
4,0 1,5 u
12 4,76 5,6 WRCX/-F 12000 RS
6,0 – v
6,0 2,1 u
16 6,5 7,6 WRCX/-F/-X 16000 RS
8,0 – v
20 7,0 6,5 9,4 2,5 u WRCXF 20000 RS
1,2 08
16 0,8 6,5 7,6
2,3 CP
1,6 08
20 0,8 6,5 9,4
2,9 CP
WRCX/-F/-X 16000 RS
WRCXF 20000 RS
08
CP
QPMT... :
QPMT...- H : QPET... - S :
l
=
q
=
Work Material: 50C
Cutting Data: ft = 0,1mm/tooth, doc = 7 mm
Insert Size: IC = 20 mm
Diamond
coated
Cat. No.
Coated carbide
Uncoated
carbide
Anti-vibration Type
Chip Formation
Standard Type
Type Type
Anti-Vibration Type (Paired Sets for Vibration Free Machining)
CP and 08
type inserts
are
used in pairs
The combination of different
inserts in a staggered
formation varies the cut
depth and eliminates
vibration when feed rate is
ft < 0,15 (IC=16 mm)
or
ft < 0,2 (IC =20 mm).
Max. doc
4 corners
application
8 corners
application
Insert
type
Diamond
Coated
Cat. No.
Coated Carbide
Uncoated
Carbide
Max. doc
4 corners
application
8 corners
application
Fig.
Rake angle: 25°
4 corners use
R : wiper radius
Standard 16 cornered polygon type
Stronger cutting edge type Polished round insert for non-ferrous material
Fig. 1 Fig. 2
Insert
Features
Durable cutter body – Special alloyed steel with hard surface.
High feed cutting – Optimised pitch and high number of cutting edges
Excellent chip removal – Wide pocket and integral coolant hole
Maximum rigidity – Rigid clamping of inserts with TORXPLUS screw
Wide application range – Carbon steels, alloy steels, stainless steels, high temperature alloys,
diemould steels, aluminiums, non-ferrous metals etc
l
l
l
l
l
Advantages
The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting,
helical boring, plunging and proling. Its unique design features 16 corner polygon inserts and
a durable cutter body manufactured from high tensile alloyed steel protected by a hard
surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre
clamped using a torxscrew . Choose from a variety of insert grades such as our award
winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our
uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels
and irons.
High Durable Mill with Polygon Inserts
Grades for Steels, Cast Iron and Aluminium
Milling Cutters
Wave Radius Mill
WRCX Type
Applicable C
utter
Applicable c
utter
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
G19
WRCX
12 BFTX 0409 IP TRDR 15 IP
16
052 ~ 16100
BFTX 0511 IP
WRCX/-F/-X
TRDR 20 IP
16
125 ~ 16160
BFTX 0513 IP
WRCX/-F
20 BFTX 0615 IP TRDR 25 IP
vc
40 ~
80
100 ~
160
100-160-200 100-140-180 80-120-160 80-120-160 200-500-1000
0,2-0,4-0,6 0,2-0,3-0,4 0,1-0,2-0,3 0,1-0,2-0,4 0,1-0,3-0,4
vc
150-200-250 100-160-200 160-180-200 100-150-200 200-500-1000
0,3-0,4-0,6 0,1-0,3-0,5 0,15-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,6
50 38 46 40 40 10,4 6,3 22 11 18 20 5 88 ± 11 7° 0,3
63 51 59 40 40 10,4 6,3 22 11 18 20 6 114 ± 11 5° 0,4
52 36 45 45 40 10,4 6,3 22 11 17,7 20 4 88 ± 15 10° 0,3 1
63 47 50 50 40 10,4 6,3 22 11 18 20 4 110 ± 15 8° 0,4
80 64 70 55 50 12,4 7,0 27 13,5 20 25 5 144 ± 15 5°30´ 0,8
100 84 90 70 50 14,4 8,5 32 - 46 32 6 184 ± 15 4° 1,3 2
125 109 115 80 63 16,4 9,5 40 29 52 29 6 234 ± 15 3° 2,4 1
160 144 150 100 63 16,4 9,5 40 - 93 29 8 304 ± 18 2° 4,0 3
*
80 60 68 55 50 12,4 7,0 27 13,5 20 25 5 140 ± 18 7° 0,7 1
100 80 88 70 50 14,4 8,5 32 - 46 32 6 180 ± 18 5° 1,1 2
125 105 113 80 63 16,4 9,5 40 29 52 29 6 230 ± 18 3°30´ 2,3 1
160 140 148 100 63 16,4 9,5 40 - 93 29 8 300 ± 18 2°30´ 3,9 3
*
80 64 70 55 50 12,4 7,0 27 13,5 20 25 6 144 ± 15 5°30´ 0,8 1
100 84 90 70 50 14,4 8,5 32 - 46 32 7 184 ± 15 4° 1,3 2
ø D* ø C ø d1 ø d 2 H* a b ød 3 ød4 ød5 l1
ø D* ø C ø d1 ø d 2 H* a b ød 3 ød4 ød5 l1
Montá?
WRCX 12040 RS
WRCX 12050 RS
WRCX 12052 RS
WRCX 12063 RS
WRCX 12080 RS
WRCX 16063 R S
WRCX 16080 R S
WRCX 16100 R S
WRCX 16125 R S
ø D* ø C ø d1 ø d 2 H* a b ød 3 ød4 ød5 l1
l
l
l
l
l
l
l
l
q
40 28 36 36 40 8,4 5,6 16 9 14 18 4 68
± 11 10° 0,2
50 38 46 40 40 10,4 6,3 22 11 18 20 4 88
± 11 7° 0,3
52 40 48 40 40 10,4 6,3 22 11 18 20 5 92
± 11 6°30´ 0,3 1
63 51 59 40 40 10,4 6,3 22 11 18 20 5 114
± 11 5° 0,4
80 68 76 55 50 12,4 7,0 27 13,5 20 25 6 148
± 11 3°30´ 0,9
63 47 50 50 40 10,4 6,3 22 11 18 20 3 110
± 15 8° 0,4
80 64 70 55 50 12,4 7,0 27 13,5 20 25 4 144
± 15 5°30´ 0,8 1
100 84 90 70 50 14,4 8,5 32 - 46 32 5 184
± 15 4° 1,3
125 109 115 80 63 16,4 9,5 40 - 52 38 5 234
± 15 3° 2,4
2
WRCXF 12050 R S
WRCXF 12063 R S
WRCXF 16052 R S
WRCXF 16063 R S
WRCXF 16080 R S
WRCXF 16100 R S
WRCXF 16125 R S
WRCXF 16160 R S
WRCXF 20080 R S
WRCXF 20100 R S
WRCXF 20125 R S
WRCXF 20160 R S
WRCXX 16080 R S
WRCXX 16100 R S
q
q
l
l
l
l
l
l
l
l
l
l
l
l
16
161210
12
12
16
16
20
nø D
25 28.000
32 25.000
40 22.000
50 20.000 14.000
63 18.000 13.000
80 16.000 12.000
100 10.000
125 9.000
160 8.000
øD
(mm)
ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300
DL1000, H1
3,0
5,0
5,0
5,0
Ød1
Ød2
Ød3
b
H*
ØD*
a
Ød4
Ø14
Ød5
l1
Ød1
Ød2
Ød3
b
H*
ØD*
a
Ød5
l1
ØCØC
Ød1
Ød3
b
H*
ØD*
a
Ød5
l1
ØC
Ød2
Ø66,7
15
19
M6 x1,0
CCAP-160
*
H40
Cutter
øB
Standard
:
(see tables)
Helical Boring
Spare Parts
Cutter Screw Screw Material Carbon steel
(ex. C40 ~ C50)
Alloy steel
(Below HRC40)
Stainless steel
(ex. X10CrNiS18-9)
Cast iron
(ex. GG20)
Non-ferrous
material
Recommended Cutting Conditions
[vc = m/min, ft = mm/ tooth] [min.– optimum – max.]
Grade
Maximum Rotation (min-1) for Non-ferrous cutting
when using QPET Insert
Ramping (Slant Milling)
* Note : When using CP type anti-vibration inserts / IC = 16, please change above dimensions: øD* +0,3 & H* +0,15 mm
In case of anti-vibration inserts / IC = 20, please change above dimensions: øD* +0,4 & H* +0,2 mm
a max : (see tables)
Mounting
Mounting
Insert
IC (mm)
Insert
IC (mm)
Cat. No.
Cat. No.
Helical
boring
øB
Standard
Helical
boring
øB
Standard
Ramping
amax.
Ramping
amax.
Weight
(Kg)
Weight
(Kg)
Fig.
Fig.
No. of
teeth
No. of
teeth
Stock
Stock
Dimensions (mm)
Dimensions (mm)
Fine Pitch WRCXF Type
Cat. No.
* Note Fig.3 for øD=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench
(TH050) is available seperately.
Insert
IC (mm)
Helical
boring
øB
Standard
Ramping
amax.
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm) Mounting
Fig.
2
Fig.
3
Fig.
1
Body
Standard WRCX Type
Axial rake angle: - 3°
Radial rake angle: 0°
Milling Cutters
Wave Radius Mill
WRCX Type
Extra Fine Pitch WRCXX Type
ft
ft
Ø20 Ø25 Ø32 Ø40 Ø50 Ø52 Ø63 Ø66 Ø80 Ø100 Ø125 Ø160
08 RSX 08000 ES l l
10 RSX 10000 ES l l
12 RSX 12000 ES l
08 RSXF 08000 ES l l
10 RSXF 10000 ES l l
12 RSXF 12000 ES l
10 RSX 10000 RS lll
12 RSX 12000 RS lllllll
16 RSX 16000 RS l l l l
20 RSX 20000 RS llll
10 RSXF 10000 RS lll
12 RSXF 12000 RS lllllll
16 RSXF 16000 RS l l l l q
20 RSXF 20000 RS llll
08 RSX 08000 M lll
10 RSX 10000 M l l
12 RSX 12000 M l l
08 RSXF 08000 M lll
10 RSXF 10000 M l l
12 RSXF 12000 M l l
G20
123450
3.000
2.500
2.000
1.500
1.000
500
0
l
=
q
=
H42
H43
The Wave Radius Mill RSX Series enables stable ma-
chining even when using equipment with low clamp
rigidity thanks to its body design achieving excellent
cutting performance and rigidity.
In addition to the ACM Series for stainless steel and
exotic alloys two grades have been added:
ACP200 grade for steel machining and
ACK300 grade for cast iron machining.
Handle an even wider range of milling needs with the
RSX(F)08000 and RSX(F)20000 types.
Smooth cutting action and low vibration machining provided based on the high rake angle design and high rigidi-
ty body.
High reliability achieved with ACM100 / ACM200 / ACM300 adopted for exotic alloy machining.
ACP200 for steel and ACK300 for cast iron enable stable machining in a wide range of applications.
Series
Features
Characteristics
Cutting Performance
Tool Life Comparison (Fracture Resistance)
Cutting Resistance Comparison
Cutting Vibration Comparison
RSX
Competitor A
Competitor B
RSX
Competitor A Competitor B
RSX Competitor A Competitor B
Vibration Amplitute
Cutting Resistance (N)
Cutting Distance (m)
Principal Force
Feed Force
Back Force
vc = 200m/min, ft = 0,5mm/t,
ap = 2,0mm, ae= 10,0mm,
Wet
X5CrNiS1810
Ø50
Work Material:
Tool:
Cutting Data:
Wave Radius Mill
RSX Series
Image Insert
Size Cat. No. External Diameter (mm)
Standard
Standard
Standard
Fine Pitch
Fine Pitch
Fine Pitch
Series
Shank Type
Shell Type
Modular Type
Milling Cutters
Delivery on request
Euro stock
New
New
New
New
New
New
New
New
G21
C
P
S
M
P
K
ACM200 C
ACM300
P
ACM100
P
ACM200 C
ACM300
P
ACK300
P
ACP200
P
ACM100
P
ACM100/ACM300 ACM200
PC
P
CVD PVD
20
30
40
50
600 800 1000 1.200
Coating Hardness (GPa)
Starting Temperature for Oxidation (°C)
60
New Super ZX Coat
Super ZX Coat
ZX Coat
TiCN
TiN
TiAlN
Laminating
cycle to
~10nm
Cross Section
of Coating
20
30
40
50
0,05 0,10 0,15 0,20
Super FF Coat
Conventional Coating
Coating hardness
30% increase.
Coating surface
roughness
50% reduction.
TiCN Coating Hardness (GPa)
TiCN Surface Roughness Ra (µm)
Al2O3
TiCN
Substrate
Cross Section
of Coating
Low Cutting Resistance, Less Vibration High Operability
Low cutting resistance and low vibration machining
have been achieved with super high rake angle de-
sign + high rigidity body.
Ease of corner control has been achieved with the
adoption of a unique positioning mechanism that is
highly precise and highly operable.
High rake angle design
A signicant increase in back metal thickness
Highly durable body R-shaped pocket
Contact area
Locator
Insert size of 12 and 16mm uses a maximum of 8 corners
and an insert size of 10mm uses a maximum of 4 corners.
New Super ZX Coat
The product series with a coating lm hardness appro-
ximately 40% higher and an oxidation onset temperature
200°C higher than conventional products.
Enables machining at least 1,5 times faster and more
efciently than conventional products.
A product life at least twice as long as that of conventi-
onal products achieved under the same machining con-
ditions.
Super FF Coat
Smooth coating surface provides excellent adhesion
and chipping resistance.
Improved coating adhesion strength.
Harder than conventional coatings with hugh impro-
vements in wear resistance.
High speed, high efency machining of more than 1,5
times than of conventional grades possible.
Achieving more than double the tool life of conventional
grades under the same cutting conditions.
Stable and Long Tool Life
A long life ensured with the adoption of the ACM series
and signicant improvements have been made in pro-
cessing exotic alloy and stainless steel machining.
Work
Material
Wear Resistance Fracture Resistance
Coating Type:
Wave Radius Mill
RSX Series
Milling Cutters
New
New
G22 l
=
q
=
RSX 10040 RS l40 34 40 16 8,4 5,6 18 14 9 4 0,2 1
10050 RS l50 40 40 22 10,4 6,3 20 18 11 5 0,3 1
10052 RS l52 40 40 22 10,4 6,3 20 18 11 5 0,4 1
RSX 12040 RS l40 32 40 16 8,4 5,6 18 13,5 9 3 0,2 1
12050 RS l50 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12052 RS l52 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12063 RS l63 40 40 22 10,4 6,3 20 18 11 5 0,4 1
12066 RS l66 55 50 27 12,4 7,0 25 20 14 6 0,7 1
12080 RS l80 55 50 27 12,4 7,0 25 20 14 6 1,0 1
12100 RS l100 70 50 32 14,4 8,5 32 46 - 6 1,4 2
RSX 16063 RS l63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
16080 RS l80 55 50 27 12,4 7,0 25 20 14 5 0,9 1
16100 RS l100 70 50 32 14,4 8,5 32 46 - 6 1,3 2
16125 RS l125 80 63 40 16,4 9,5 29 52 29 6 2,6 1
RSX 20080 RS l80 55 50 27 12,4 7,0 22 20 14 4 0,9 1
20100 RS l100 70 63 32 14,4 8,0 32 46 - 5 1,8 2
20125 RS l125 80 63 40 16,4 9,0 29 52 29 6 2,6 1
20160 RS l160 130 63 40 16,4 9,0 29 90 - 7 4,7 3
RSXF 10040 RS l40 34 40 16 8,4 5,6 18 14 9 5 0,2 1
10050 RS l50 40 40 22 10,4 6,3 20 18 11 6 0,3 1
10052 RS l52 40 40 22 10,4 6,3 20 18 11 6 0,3 1
RSXF 12040 RS l40 32 40 16 8,4 5,6 18 13,5 9 4 0,2 1
12050 RS l50 40 40 22 10,4 6,3 20 18 11 5 0,3 1
12052 RS l52 40 40 22 10,4 6,3 20 18 11 5 0,3 1
12063 RS l63 40 40 22 10,4 6,3 20 18 11 6 0,4 1
12066 RS l66 55 50 27 12,4 7,0 25 20 14 7 0,7 1
12080 RS l80 55 50 27 12,4 7,0 25 20 14 7 0,9 1
12100 RS l100 70 50 32 14,4 8,5 32 46 - 10 1,3 2
RSXF 16063 RS l63 50 40 22 10,4 6,3 20 18 11 5 0,4 1
16080 RS l80 55 50 27 12,4 7,0 25 20 14 6 0,8 1
16100 RS l100 70 50 32 14,4 8,5 32 46 - 7 1,3 2
16125 RS l125 80 63 40 16,4 9,5 29 52 29 8 2,5 1
16160 RS q160 130 63 40 16,4 9,5 29 88 - 10 4,8 3
RSXF 20080 RS l80 55 50 27 12,4 7,0 22 20 14 5 0,9 1
20100 RS l100 70 50 32 14,4 8,0 32 46 - 6 1,8 2
20125RS l125 80 63 40 16,4 9,0 29 52 29 7 2,6 1
20160RS l160 130 63 40 16,4 9,0 29 90 - 9 4,6 3
5mm
(10000RS)
6mm
(12000RS)
8mm
(16000RS)
10mm
(20000RS)
RSX F 12 040 R
Cutter
Series
Fine Pitch
Type
Insert
Size
Cutter
Diameter
Cutting
Direction
S
Metric
Cutter Identication
Ød4
Ød3
ØD
Ød2
Ød1
a
H
b
Ød3
ØD
Ød2
Ød1
a
b
H
Ød3
ØD
Ød2
Ød1
a
PCD 66,7
b
4-
Ø
14
H
Fig. 1 Fig. 2 Fig. 3
Body – Dimensions
ØDØd1HØd2a b Ød3Ød4
No. of
teeth
Weight
(kg) Fig.StockCat. No. Dimensions (mm)
Body
RSXF...RS, Fine Pitch
-5°
10°
Radial
Axial
Rake
Angle
Wave Radius Mill
RSX(F)10000/12000/16000/20000RS
l1
l1
l1
l1
Milling Cutters
Delivery on request
Euro stock
ØDØd1HØd2a b Ød3Ød4
No. of
teeth
Weight
(kg) Fig.StockCat. No. Dimensions (mm)
l1
Milling of steel, stainless steel, cast iron and
exotic alloys
New
Recommended Tightening Torque (N·m)
New
New
New
New
New
New
New
New
RSX...RS, Standard
G23
RDET 10T3M0EN G lllll10 3,97 RSX(F) 10000RS
10T3M0EN H lllll10 3,97
RDET 1204M0EN G lllll12 4,76 RSX(F) 12000RS
1204M0EN H lllll12 4,76
RDET 1606M0EN G lllll16 6,5 RSX(F) 16000RS
1606M0EN H lllll16 6,5
RDET 2006M0EN G lllll20 6,5 RSX(F) 20000RS
2006M0EN H lllll20 6,5
ø
ø
ø
RDET10...
25 33,0 40 49 10°30‘
32 46,0 54 63 6°45‘
40 62,0 70 79 4°30‘
50 82,0 90 99 3°15‘
52 86,0 94 103 3°10‘
RDET12...
32 41,5 52 63 12°30‘
40 57,5 68 79 8°00‘
50 77,5 88 99 5°30‘
52 81,5 92 103 5°15‘
63 103,5 114 125 4°00‘
66 109,5 120 131 3°45‘
80 137,5 148 159 2°50‘
100 177,5 188 199 2°10‘
RDET16...
63 96,0 110 125 6°00‘
80 130,0 144 159 4°10‘
100 170,0 184 199 3°00‘
125 220,0 234 249 2°20‘
RDET20...
80 122,0 140 159 4°15‘
100 162,0 180 199 3°00‘
125 212,0 230 249 2°00‘
160 282,0 300 319 1°15‘
ACM100
ACM200
ACM300
ACP200
ACK300
Ød
(IC)
S
K
PM
PM
180-280HB 100-160-200 0,20-0,40-0,60 ACP200
180-280HB 100-140-180 0,20-0,30-0,40 ACP200
200HB 150-180-200 0,15-0,25-0,35 ACM300
200-330HB 80-120-180 0,15-0,25-0,35 ACM300
200HB 150-180-200 0,15-0,25-0,35 ACM300
230-270HB 80-120-180 0,15-0,25-0,35 ACM200
330HB 60-100-160 0,15-0,25-0,35 ACM200
250HB 80-120-160 0,10-0,30-0,40 ACK300
250-350HB 20- 30- 40 0,10-0,20-0,30 ACM100
ACM200
(Rm400) 60- 80-100 0,10-0,20-0,30
(Rm1050) 40- 50- 60 0,10-0,20-0,30
M
S
K
P
RSX(F)
10000RS
TRDR15IP BFTX03584IP 3,0
RSX(F)
12000RS
BFTX0409IP 3,0
RSX(F)
16000RS
TRDR20IP BFTX0511IP 5,0
RSX(F)
20000RS
TRDR25IP BFTX0615IP 5,0
Wave Radius Mill
RSX(F)10000/12000/16000/20000RS
Application Grade
High Speed/Light Cut
Work Material Hardness Cutting Speed
vc (m/min)
Feed Rate
ft (mm/t) Grade
ISO
Ferritic
Martensitic
Austenitic
Austenitic, ferritic
Precipitation hardening
Ni based material
Pure Titanium
α + β alloy system
Titanium
Cr
Based
Cr-Ni
Based
Heat resistant alloy
Stain-
less
Steel
Min.-Optimum-Max.
Recommended Cutting Conditions
Spare Parts
Inserts
General Purpose
Roughing
Wrench Screw
Applicable
Cutters
Cat. No.
Dimens. Applicable
Cutters
G - Type H - Type
Cutting Edge Cross Section
s±0,025
Ød±0,025
Ød±0,025
M0: IC is metric
Helical Milling
≤ Work Diameter
≥ Work Diameter
Use at α° or lower
Center uncut portion cannot
be removed by traverse cut-
ting with the same cutter.
Center uncut portion can be
removed by traverse cutting
with the same cutter.
Insert Cat. No.
Helical
Work Diameter
Various types of processing, such as mould engraving, slant milling and helical processing.
Helical Milling Ramping
Recommended Values for Helical and Ramping
Taper
Min.
Optimal Ø
Max.
Cutter
ØDc
Ramping
Angle
α°(max)
Various Machining Use
Milling Cutters
Carbon Steel
Alloy Steel
Cast Iron
New
New
New
New
New
G24
DFC 09000 E Ø25~Ø80 2~5
DFCM 09000 E Ø32~Ø80 3~7
DCF 09000 RS Ø50~Ø200 4~8
DFCM 09000 RS Ø50~Ø200 5~12
DFCF 09000 RS Ø50~Ø200 6~16
l
=
H14
Sumi Dual Mill
DFC Type
General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness
and enhanced accuracy.
The double-side inserts are exible and reduces
costs.
Large Line-up
Diameter from Ø25mm to Ø200mm
Available as standard, ne and extra-ne pitch
Bore diameter: metric
Insert geometry: L, G, H
90 Degree Accuracy
Suitable Applications
Face milling Shoulder milling Slot milling Side face milling
Cutter Body
Work material: Carbon steel Cutting conditions:
vc=200m/min, ft=0.1mm/t
ae=5.0mm, ap=5.0mm x 3 passes
Number of passes (1 pass = 0.30mm)
Type Cat. No. Diameter (mm) No. of Teeth Image
Shank
Shell
Standard Pitch
Medium Pitch
Standard Pitch
Medium Pitch
Fine Pitch
Euro stock
Milling Cutters
Comp. B
25µm
Comp. B
Broken Broken Broken
Comp. A DFC
Comp. C
24µm
Shell type: ø63 mm
G25
L
G
H
R0,4 R0,8 R1,2 R1,6
XNMU0606__PNER-L llll
XNMU0606__PNER-G llll
XNMU0606__PNER-H llll
Sumi Dual Mill
DFC Type
Stable and High Cutting Performance Combined with High Toughness
New Insert Design Provides Excellent Machining Accuracy
Chipbreaker Selection Map
- The new insert design separates the location area and cutting edge producing an optimized solution.
- Machining accuracy is comparable to single sided inserts provided the DOC is less than 3mm.
- The SEC-Sumi Dual Mill design, equips the user with a highly stable cutter for high feed machining
applications.
- The excellent cutter performance offers efcient machining, enables high feed rate capability.
- The new insert construction provides extremely accurate edge to edge indexing whilst the location
area offers high security and stability.
Strength
Sharpness
high
high
Work Material Steel, Cast Iron
Chipbreaker
Feature
Cutting edge geometry
Application
L type G type H type
Low cutting force General purpose Strong edge
Light cut, low rigidity milling and
reduced burrs
Main breaker for general purpose
applications
Roughing, heavy interrupted and
hardness steel milling
Cat. No.
Milling Cutters
Inserts
Only cutting edge is optimized
for excellent machining
accuracy!!
Wear does not reach the
supporting area.
Therefore precise re-
positioning of inserts!
(a)Upper view of SEC-Sumi Dual Mill
DFC type insert
Max. Depth of cut
ap: 6mm
(b)Side view of SEC-Sumi Dual Mill
DFC type inserts
(c)Side view of existing
double sided insert
Wear
Cutting edge
Supporting area
Cutting edge
New
New
New
New
New
New
G26 l
=
ØDc ØDb Lf Ød a b ℓØd1 Ød2
DFCF09050RS l50 41 40 22 10,4 6,3 20 18 11 6 0,3 1
DFCF09063RS l63 50 40 22 10,4 6,3 20 18 11 7 0,5 1
DFCF09080RS l80 55 50 27 12,4 7 22 20 14 9 0,9 1
DFCF09100RS l100 70 50 32 14,4 8 26 46 - 11 1,3 2
DFCF09125RS l125 80 63 40 16,4 9 29 52 29 14 2,6 1
DFCF09160RS l160 130 63 40 16,4 9 29 90 - 16 4,6 3
DFCF09200RS q200 150 63 60 25,7 14 35 135 - 20 5,5
DFC M 09 050 R S
ØDc ØDb Lf Ød a b ℓØd1 Ød2
DFC09050RS l50 41 40 22 10,4 6,3 20 18 11 4 0,3 1
DFC09063RS l63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
DFC09080RS l80 55 50 27 12,4 7 22 20 14 5 1,0 1
DFC09100RS l100 70 50 32 14,4 8 26 46 - 6 1,4 2
DFC09125RS l125 80 63 40 16,4 9 29 52 29 7 2,8 1
DFC09160RS l160 130 63 40 16,4 9 29 90 - 8 4,6 3
DFC09200RS q200 150 63 60 25,7 14 35 135 - 10 5,7
ØDc ØDb Lf Ød a b ℓØd1 Ød2
DFCM09050RS l50 41 40 22 10,4 6,3 20 18 11 5 0,3 1
DFCM09063RS l63 50 40 22 10,4 6,3 20 18 11 6 0,5 1
DFCM09080RS l80 55 50 27 12,4 7 22 20 14 7 0,9 1
DFCM09100RS l100 70 50 32 14,4 8 26 46 - 8 1,4 2
DFCM09125RS l125 80 63 40 16,4 9 29 52 29 11 2,7 1
DFCM09160RS l160 130 63 40 16,4 9 29 90 - 12 4,5 3
DFCM09200RS q200 150 63 60 25,7 14 35 135 - 16 5,6
-9°
-5°
Max. ap: 6mm
q
=
BFTX03512IP TRDR15IP5,0
Body – Shell type
Body – Dimensions
Sumi Dual Mill DFC type, Fine Pitch
Fig.1 Fig.2 Fig.3
Sumi Dual Mill DFC type, Standard Pitch
Sumi Dual Mill DFC type, Medium Pitch
Cat. No. Stock
No. of
Teeth
Weight
(kg)
Fig.
Dimensions (mm)
Screw Wrench
Sumi Dual Mill
DFC(M/F) 09000RS Type
Cat. No. Stock
No. of
Teeth
Weight
(kg)
Fig.
Dimensions (mm)
Cat. No. Stock
No. of
Teeth
Weight
(kg)
Fig.
Dimensions (mm)
Identification Details
Cutter
Series
M: Medium
F: Fine
Insert Size Cutter
Diameter
Direction Metric
Euro stock
Rake
Angle
Radial
Axial
Milling Cutters
Spare Parts
Recommended Tightening Torque (N·m)
Delivery on request
rε
XNMU 060604 PNER-L l l l l 0,4
060608 PNER-L l l l l 0,8
XNMU 060604 PNER-G lllllll 0,4
060608 PNER-G lllllll 0,8
060612 PNER-G lllllll 1,2
060616 PNER-G lllllll 1,6
XNMU 060608 PNER-H lllllll 0,8
060612 PNER-H lllllll 1,2
060616 PNER-H lllllll 1,6
G27
ACP100
ACK200
ACP200
ACK300
ACP300
ACM200
ACM300
P
M
K
S
K
K
K
MS
MSMS
MS
ISO
P
180~280HB 150 - 200 - 250 0,10 - 0,20 - 0,30 < 6 ACP200
ACP300
≤ 180HB 180 - 250 - 350 0,15 - 0,25 - 0,35 < 6 ACP200
ACP300
200~220HB 100 - 150 - 200 0,10 - 0,18 - 0,25 < 4 ACP200
ACP300
M- 160 - 205 - 250 0,12 - 0,18 - 0,25 < 6 ACM200
ACM300
K250HB 100 - 175 - 250 0,10 - 0,20 - 0,30 < 6 ACK200
ACK300
6,1
3,2
11,3
11,2
G
ACP200
vc (m/min) 180 180
vf (mm/min) 1092 910
0,3 0,2
ap (mm) 2 x 2mm 2 x 2mm
ae (mm) 50 50
63mm 63mm
4 5
G
ACP200
vc (m/min) 226 200
vf (mm/min) 1260
0,28 0,2
ap (mm) 2 2
ae (mm) 5 5
80
5
G
ACP200
vc (m/min) 156 156
vf (mm/min) 536 404
0,17 0,09
ap (mm) 2,2 2,2
ae (mm) 63,5 63,5
80mm 80mm
5 7
G
ACP200
vc (m/min) 200 200
vf (mm/min) 838 838
0,2 0,13
ap (mm) 6 6
ae (mm) 43 43
80mm 80mm
5 8
PM
PM
PM
PM
PM
Sumi Dual Mill
DFC Type
Inserts
Recommemded Cutting Conditions
Application Examples
Grade
High Speed / Light Cutting
General Purpose Cutting
Rough Cutting
Coated Carbide Steel
Stainless Steel
Cast Iron
Exotic Alloy
Application
Cat. No.
Radius
Hardness
Work-
material
Cutting Speed (m/min)
Min. - Optimum - Max.
Feed Rate
Min. - Optimum - Max.
Depth
of Cut
(mm)
Grade
General
Steel
Soft
Steel
Die Steel
Stainless
Steel
Cast Iron
Work piece
Sumitomo
Comp.
Breaker
Grade
Dry or Wet
Tool diam. Ø
No. of Teeth
Evaluation
Result
ft (mm/t)
Wear resistance, efciency
Wet Wet
Workpiece material:
Steel (HRB 269-330)
Efciency:
158% achieved
Work piece
Sumitomo
Comp.
Breaker
Grade
Dry or Wet
Tool diam. Ø
No. of Teeth
Evaluation
Result
ft (mm/t)
Wear resistance, efciency
Dry Dry
S235 (Carbon steel) Face
milling
Efciency:
120% achieved
Work piece
Sumitomo
Comp.
Breaker
Grade
Dry or Wet
Tool diam. Ø
No. of Teeth
Evaluation
Result
ft (mm/t)
Efciency, tool life
Dry Dry
Cast Iron
Efciency: 133% achieved
Tool life: 138% achieved
Work piece
Sumitomo
Comp.
Breaker
Grade
Dry or Wet
Tool diam. Ø
No. of Teeth
Evaluation
Result
ft (mm/t)
Efciency
Dry Dry
Cr-Mo alloy
Efciency:
120% achieved
Workpiece material: Workpiece material:
Workpiece material:
Milling Cutters
New
New
New
New
New
New
G28
WFX 08000 RS
3 - 8 Ø
40
- Ø
100
WFXM 08000 RS
4 - 10 Ø
40
- Ø
100
WFXF 08000 RS
6 - 12 Ø
40
- Ø
100
WFX 08000 R
6 - 8 Ø
80
- Ø
100
WFXM 08000 R
8 - 10 Ø
80
- Ø
100
WFXF 08000 R
10 - 12 Ø
80
- Ø
100
WFX 12000 RS
3 - 5 Ø
60
- Ø
100
WFXF 12000 RS
4 - 7 Ø
60
- Ø
100
WFX 12000 R
4 - 12 Ø
80
- Ø
250
WFXF 12000 R
6 - 18 Ø
80
- Ø
250
WFX 08000 E
2 - 5 Ø
20
- Ø
63
WFXM 08000 E
3 - 6 Ø
25
- Ø
63
WFX 12000 E
3 - 4 Ø
40
- Ø
80
WFXF 12000 E
4 - 6 Ø
60
- Ø
80
WFX 08000 M
2 - 3 Ø
20
- Ø
40
WFXH 08000 RS
4 - 6 Ø
40
- Ø
63
WFXH 12000 RS
4 - 5 Ø
60
- Ø
63
WFXH 08000 M
2 - 3 Ø
25
- Ø
32
WFXH 12000 M
3 Ø
40
WFXC 08000 E
1 - 2 Ø
8
- Ø
16
WFXC 12000 E
3 Ø
25
- Ø
32
WFXC 08000 M
2 Ø
16
WFXC 12000 M
3 Ø
25
- Ø
32
R0,2 R0,4 R0,8 R1,2 R1,6
SOMT 0803_ _PZER-L
l l
0803_ _PZER-G
lll
0803_ _PZER-H
l l
SOET 0803_ _PZER-G
lll
0803_ _PZFR-S
lll
SOMT 1204_ _PDER-L
l
1204_ _PDER-G
llll
1204_ _PDER-H
l
SOET 1204_ _PDFR-S
l
WFX
l
=
WFXH WFXC
WFX
15°
45°
6mm
10mm
H16/17
Milling Cutters
”Wave Mill” Series
WFX Type
General Features
Wave Mill WFX type for shoulder milling is a screw-locking
type cutter capable of using four corners.
Ideal cutting edge design delivers good squareness.
Series expansion with the high-feed WFXH type and the
WFXC type for chamfering.
A comprehensive lineup that covers a wide variety of appli-
cations.
No. of
Teeth
Product RangeCharacteristics
The insert shape, optimized for shoulder milling and
combined with a high-precision body, leaves a superior
machined surface nish.
Employs a highly durable body
Ø ≤ 125mm
with coolant hole
WFX12000 type uses a body
protection shim
Shell Type
Shell
Type
Mo-
dular
Type
Max. Depth of Cut
Optimized Edge Shape
WFX08000 type WFX12000 type
The convex shape ensures the cutting edge strength.
The at shape minimises differences in step levels.
The wiper edge function improves the surface roughness.
Inserts
Conventional
Type
Large level difference
and rough surface
Small level difference
and smooth surface
Cat. No.
WFX12000 type insert
(General Purpose
G type chipbreaker)
WFX08000 type insert
(General Purpose
G type chipbreaker)
Euro stock
Modular
Type
Endmill
Type Endmill Type
Modular
Type
Cat. No. Cutter Diameter
(mm) Shape
Appli-
cation
Type
Shoulder MillingHigh Efciency
Chamfering
Shoulder Milling
High-Feed Chamfering
New
New
G29
-60 -30 0 30 (µm)
L
G
H
0,03-0,05mm
0,15mm
MS
K
P
N
K
PN
Milling Cutters
”Wave Mill” Series
WFX Type
Cutting Performance
Squareness of Machined Shoulder
Work Material:
Tool:
Cutting Conditions:
C50
WFX12100RS (Ø100mm x 5 teeth)
vc = 200m/min, ap = 8,0mmx3 times
ft = 0,15mm/t, ae = 20mm
Comp. A
Comp. B
Deviation (µm) Cutting Width 20mm
Total Shoulder Height (mm)
Total Shoulder
Height
1st Step
2nd Step
3rd Step
Grade Selection
Chipbreaker Selection
Wiper Insert
Optimised wiper edge shape provides superior surface roughness.
Wiper inserts are single-cornered.
Attach the wiper insert so that the chamfered
corner is in location shown in the gure.
Be sure to use the corner with the ID mark
( in the figure).
(08 size inserts have no marks)
Work Material
Breaker
Characteristic
Cutting Edge
Figure
Work Material-
Application
Light Cutting
Low rigidity Milling
Low-Burr Design
Main Chipbreaker
General to
Interrupted Milling
Heavy Cut
Heavy Interrupted
Machining
Tempered Steel
Precision Finishing Non-Ferrous Metal
Low Cutting Force General Purpose Strong Edge Wiper Edge Sharp Edge
L Type G Type H Type Wiper Type S Type
Coated Carbide Coated Carbide
ISO
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Grade
ISO
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Grade
Coated Carbide
Coated Carbide
Carbide
Wiper Edge
Wiper inserts are
0,15mm longer than
M class inserts.
M Class Insert
Steel, Cast Iron Aluminium Alloy
CVD PVD
Cutting Edge Strength
Cutting Edge Sharpness
High
Good
Light Cutting
General Purpose
(Standard)
Heavy Cutting
G30 l
=
WFX 08040 RS l40 33 40 16 8,4 5,6 18 14 9 3 0,2 1
WFX 08050 RS l50 41 40 22 10,4 6,3 20 18 11 4 0,3 1
WFX 08063 RS l63 50 40 22 10,4 6,3 20 18 11 5 0,6 1
WFX 08080 RS l 80* 55 50 27 12,4 7,0 25 20 14 6 1,0 1
WFX 08100 RS l100* 70 50 32 14,4 8,0 32 46 - 8 1,4 2
WFXM 08040 RS l40 33 40 16 8,4 5,6 18 14 9 4 0,2 1
WFXM 08050 RS l50 41 40 22 10,4 6,3 20 18 11 5 0,3 1
WFXM 08063 RS l63 50 40 22 10,4 6,3 20 18 11 6 0,5 1
WFXM 08080 RS l 80* 55 50 27 12,4 7,0 25 20 14 8 1,0 1
WFXM 08100 RS l100* 70 50 32 14,4 8,0 32 46 - 10 1,4 2
WFXF 08040 RS l40 33 40 16 8,4 5,6 18 14 9 6 0,2 1
WFXF 08050 RS l50 41 40 22 10,4 6,3 20 18 11 7 0,3 1
WFXF 08063 RS l63 50 40 22 10,4 6,3 20 18 11 8 0,5 1
WFXF 08080 RS l 80* 55 50 27 12,4 7,0 25 20 14 10 0,9 1
WFXF 08100 RS l100* 70 50 32 14,4 8,0 32 46 - 12 1,4 2
PH
WFX08000RS WFXM08000RS WFXF08000RS
180~280 150-200-250 0,08-0,12-0,18 <6 ACP200
ACP300
≤180 180-250-350 0,10-0,15-0,20 <6 ACP200
ACP300
200~220 100-150-200 0,08-0,12-0,18 <4 ACP200
ACP300
- 160-200-250 0,10-0,15-0,20 <6 ACM300
250 100-175-250 0,10-0,15-0,20 <6 ACK200
ACK300
- 300-500-
1000
0,10-0,15-0,20 <6 H1
DL1000
P
N
K
M
SOMT
080304 PZER L
lllllll – – 0,4 3
080308 PZER L
lllllll – – 0,8 3
SOMT
080304 PZER G
lllllll – – 0,4 3
080308 PZER G
lllllll – – 0,8 3
080312 PZER G
lllllll – – 1,2 3
SOMT
080308 PZER H
lllllll – – 0,8 3
080312 PZER H
lllllll – – 1,2 3
SOET
080304 PZER G
lllllll – – 0,4 3
080308 PZER G
lllllll – – 0,8 3
080312 PZER G
lllllll – – 1,2 3
SOET
080302 PZFR S
–––––––l l 0,2 3
080304 PZFR S
–––––––l l 0,4 3
080308 PZFR S
–––––––l l 0,8 3
XOEW
080308 PZTR W
––––l– – – – 0,8 4
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
8,0
8,0
3,175
8,0
3,3
8,1
3,175
R0,8
WFX F 08 040 R S
-6°
12°
6mm
90°
BFTX0306IP TRDR08IP2,0
Ød1
Ød
Ød2
b
Ø
Db
a
ØDc
L1
Ød1
Ød
b
Ø
Db
a
ØDc
L1
Milling Cutters
”Wave Mill” Series
Euro stock
WFX(M/F) 08000 RS
Shoulder Milling for Steel, Stainless Steel,
Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy
Body - WFX, Standard Pitch
Body - WFXM, Medium Pitch
Body - WFXF, Fine Pitch
Recommended Cutting Conditions Inserts
Identication Details
Spare Parts
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
Screw Wrench
Cutter
Series
M: Medium
Pitch
F: Fine Pitch
Cutter
Diameter
Direction Metric
Type
Insert
Size
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
Stock Figure
ØDcØdLf
ØDba b Ød1Ød2
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
ØDcØdLf
Stock Figure
ØDba b Ød1Ød2
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
ØDcØdLf
Stock Figure
ØDba b Ød1Ød2
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Work Material
Hardness
(HB) Cutting Speed Feed Rate Grades
DOCISO
General Steel
Soft Steel
Die Steel
Stainless Steel
Cast Iron
Non Ferrous Metal
Radial
Axial
Rake
Angle
Wiper Insert
Fig.
Min. - Optimum - Max.
Body - Shell Type
Recommended Tightening Torque (N·m)
G31
WFX 12050 RS l50 40 40 22 10,4 6,3 20 18 11 3 0,2 1
WFX 12063 RS l63 50 40 22 10,4 6,3 20 18 11 4 0,4 1
WFX 12080 RS l 80* 60 50 27 12,4 7,0 25 20 13,5 4 0,9 1
WFX 12100 RS l100* 70 50 32 14,4 8,5 32 46 - 5 1,3 2
WFX 12125 RS l125 90 63 40 16,4 9,5 29 52 - 6 2,7 2
WFX 12160 RS l160 130 63 40 16,4 9,5 29 88 - 8 4,8 3
SOMT
120408 PDER L
lllllll – – 0,8 3
SOMT
120404 PDER G
lllllll – – 0,4 3
120408 PDER G
lllllll – – 0,8 3
120412 PDER G
lllllll – – 1,2 3
120416 PDER G
lllllll – – 1,6 3
SOMT
120408 PDER H
lllllll – – 0,8 3
SOET
120408 PDFR S
–––––––l l 0,8 3
XOEW
120408 PDTR W
––––l–––––4
180~280 150-200-250 0,10-0,15-0,20 <10 ACP200
ACP300
≤180 180-250-350 0,10-0,15-0,20 <10 ACP200
ACP300
200~220 100-150-200 0,10-0,15-0,20 <6 ACP200
ACP300
- 160-200-250 0,10-0,15-0,20 <10 ACM300
250 100-175-250 0,10-0,15-0,20 <10 ACK200
ACK300
- 300-500-
1000
0,10-0,15-0,20 <10 H1
DL1000
P
N
K
M
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
12,7
12,7
4,76
12,8
6,5
13,0
4,76
R0,8
WFX F 12 050 R S
WFXF 12050 RS l50 40 40 22 10,4 6,3 20 18 11 4 0,2 1
WFXF 12063 RS l63 50 40 22 10,4 6,3 20 18 11 5 0,4 1
WFXF 12080 RS l 80* 60 50 27 12,4 7,0 25 20 13,5 6 0,9 1
WFXF 12100 RS l100* 70 50 32 14,4 8,5 32 46 - 7 1,2 2
WFXF 12125 RS l125 90 63 40 16,4 9,5 29 52 - 8 2,6 2
WFXF 12160 RS l160 130 63 40 16,4 9,5 29 88 - 12 4,7 3
PH
-8°
8°
10
mm
90°
WFXS4R BW0507F BFTX03512IP TRDR15IP LH035
3,0
WFX 12000RS WFXF12000RS Ød1
Ød
Ød2
b
Ø
Db
a
ØDc
L1
Ød1
Ød
b
Ø
Db
a
ØDc
L1
Ød1
Ød
b
Ø
Db
a
ØDc
L1
Milling Cutters
”Wave Mill” Series
WFX(F) 12000 RS
Shoulder Milling for Steel, Stainless Steel,
Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy
Body - WFXF, Fine Pitch
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
ØDcØdLf
Stock Figure
ØDba b Ød1Ød2
Body - WFX, Standard Pitch
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
ØDcØdLf
Stock Figure
ØDba b Ød1Ød2
Fig. 1 Fig. 2
Radial
Axial
Rake
Angle
Recommended Cutting Conditions Inserts
Identication Details
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
Cutter
Series
F: Fine Pitch Cutter
Diameter
Direction Metric
Type
Insert
Size
Work Material
Hardness
(HB) Cutting Speed Feed Rate Grades
DOCISO
General Steel
Soft Steel
Die Steel
Stainless Steel
Cast Iron
Non Ferrous Metal
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
Cutters ≥ Ø160 do not have coolant holes.
Spare Parts
Fig. 3 Fig. 4
Wiper Insert
Insert Screw Insert Wrench
Wrench (Shim)
Shim Screw
Shim Insert Screw
Insert
Shim Screw
Shim
Fig.
Min. - Optimum - Max.
Body - Shell Type
Fig. 3
G32
Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
TSX 08000RS 4 5 6
TSXF 08000RS 6 8 10
TSX 13000RS 3 4 5 5 6 7 8
TSXM 13000RS 4 5 6 7 8 10 12
TSX 08000E 2 2 3 3 4
TSXF 08000E 3 4 5 6
TSX 13000E 2 2 3 4
TSXM 13000E 3 4 5
l
=
H18
Tough & Sharp cutting edge
Very accurate and excellent surface nish
Wide product range
High-efcient and high precision tangential shoulder milling
cutter with tangentially mounted carbide inserts.
Milling Cutters
”Sumi Dual Mill” Series
TSX Type
Characteristics
General Features
Tangentially mounted carbide insert design and optimized edge
geometry realize extremely tough and sharp cutting action.
l
Thanks to newly developed ne carbide press / sintering
technology and very accurate grinding technics, very periphery
ground inserts generate very accurate and excellent surface
nish.
l
2 different insert size series, 3 chip breaker range and various
carbide grade combination offers wide range of machining
application.
l
Product Range
Special TSX Mills
Special orders repe-
ater and side cutter
available.
Cat. No. Series Diameter Range / No of Teeth Shape
Shell TypeShank Type
Standard Pitch
Fine Pitch
Standard Pitch
Medium Pitch
Standard Pitch
Fine Pitch
Standard Pitch
Medium Pitch
Euro stock Recommended Tightening Torque (N·m)
New
G33
ACM200 C
ACM300
P
ACM200 C
ACM300
P
ACK300
P
ACP200
P
ACP300
P
ACP100 C
ACK200 C
S
M
P
K
PC
L
G
H
R0,4 R0,8 R1,2 R1,6 R2,4 R3,2
LNEX0804__PNER-L l l
LNEX0804__PNER-G llll
LNEX1306__PNER-L l l
LNEX1306__PNER-G l l l l
LNEX1306__PNER-H ll lll
30°
25°
15°
21° 21°
̶
PVD CVD
Milling Cutters
”Sumi Dual Mill” Series
TSX Type
Work Material
Chipbreaker
Feature
LNEX13
Cutting edge geometry
Application
L type G type H type
Low cutting force General purpose Strong edge
Light cut, low rigidity milling and
reduced burrs
Main breaker for general purpose
applications
Roughing, heavy interrupted and
hardness steel milling
LNEX08
Cutting edge geometry
Chipbreaker Selection
Cutting Edge Strength
Cutting Edge Sharpness
High
Good
Light Cutting
General Purpose
(Standard)
Heavy Cutting
Cat. No.
Inserts
Chipbreaker Lineup
Suitable Applications
Face milling Shoulder milling Slot milling Side face milling
Insert Grade Selection
We have released ACP100 / ACP200 / ACP300 grades for steel machining,
ACM200 / ACM300 grades for stainless stell machining and ACK200 / ACK300
grades for cast iron machining to cover a wide range of work materials.
ISO
Finishing to Light
Cut Medium Cut Rough to Heavy
Cut
New
G34
TSX 08040 RS l40 33 40 16 8,4 5,6 18 14 9 4 0,21
08050 RS l50 41 40 22 10,4 6,3 20 18 11 5 0,30
08063 RS l63 50 40 22 10,4 6,3 20 18 11 6 0,53
ØDcØdLf
ØDba b Ød1Ød2
Ød1
Ød
Ød2
b
Ø
Db
a
ØDc
Lf
8
TSXF08040 RS l40 33 40 16 8,4 5,6 18 14 9 6 0,21
08050 RS l50 41 40 22 10,4 6,3 20 18 11 8 0,31
08063 RS l63 50 40 22 10,4 6,3 20 18 11 10 0,54
ØDcØdLf
ØDba b Ød1Ød2
rε
LNEX 080404 PNER-L l l l 0,4
080408 PNER-L l l l 0,8
LNEX 080404 PNER-G l l l l l 0,4
080408 PNER-G lllllll 0,8
080412 PNER-G l l l l l 1,2
080416 PNER-G l l l l l 1,6
ACP100
ACK200
ACP200
ACK300
ACP300
ACM200
ACM300
P
M
K
S
K
K
K
MS
MSMS
MS
PM
PM
PM
PM
PM
ISO
P
180~280HB 150 - 225 - 300 0,08 - 0,20 - 0,30
ACP100
ACP200
ACP300
> 280HB 75 - 150 - 230 0,08 - 0,20 - 0,30
180~280HB 100 - 175 - 250 0,08 - 0,15 - 0,25
M
220~280HB 90 - 135 - 180 0,08 - 0,15 - 0,25 ACM200
ACM300
>280HB 75 - 125 - 170 0,08 - 0,15 - 0,25
K250HB 100 - 175 - 250 0,08 - 0,20 - 0,30 ACK200
ACK300
S- 30 - 60 - 90 0,05 - 0,10 - 0,15 ACM200
ACM300
TSX F 08 050 R S
BFTX0306IP TRDR08IP2,0
PH
-20°
-6°
8mm 90°
8,6 4,4
9,3
l
=
Body - TSX, Standard Pitch
Body - TSXF, Fine Pitch
Recommended Cutting Conditions
Inserts
Identication Details Spare Parts
Radial
Axial
Rake
Angle
Body - Shell Type
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
Stock
Grade
High Speed / Light Cutting
General Purpose Cutting
Rough Cutting
Coated Carbide Steel
Stainless Steel
Cast Iron
Exotic Alloy
Application
Cat. No.
Radius
Hardness
Work-
material
Cutting Speed
vc
(m/min)
Feed Rate
ft (mm/T)
Grade
Carbon Steel
Exotic Material
Alloy Steel
Stainless Steel
Cast Iron
Ductile Cast Iron
Cutter
Series
F: Fine
Pitch
Cutter
Diameter
Direction Metric
Type
Insert
Size
Screw Wrench
Milling Cutters
”Sumi Dual Mill” Series
TSX(F) 08000 RS
Inserts are not included.
Inserts are not included.
Euro stock Recommended Tightening Torque (N·m)
Min. - Optimum - Max.
New
G35
TSX 13040 RS l40 33 40 16 8,4 5,6 18 14 9 3 0,20 1
13050 RS l50 41 40 22 10,4 6,3 20 18 11 4 0,30 1
13063 RS l63 50 40 22 10,4 6,3 20 18 11 5 0,50 1
13080 RS l 80 55 50 27 12,4 7,0 22 20 14 5 0,92 1
13100 RS l100 70 50 32 14,4 8,0 32 46 - 6 1,35 2
13125 RS l125 80 63 40 16,4 9,0 29 52 29 7 2,55 1
13160 RS l160 130 63 40 16,4 9,0 29 90 - 8 4,97 3
TSXM
13040 RS l40 33 40 16 8,4 5,6 18 14 9 4 0,19 1
13050 RS l50 41 40 22 10,4 6,3 20 18 11 5 0,28 1
13063 RS l63 50 40 22 10,4 6,3 20 18 11 6 0,50 1
13080 RS l 80 55 50 27 12,4 7,0 22 20 14 7 0,92 1
13100 RS l100 70 50 32 14,4 8,0 32 46 - 8 1,36 2
13125 RS l125 80 63 40 16,4 9,0 29 52 29 10 2,57 1
13160 RS l160 130 63 40 16,4 9,0 29 90 - 12 5,02 3
rε
LNEX 130604 PNER-L l l l 0,4
130608 PNER-L l l l 0,8
LNEX 130604 PNER-G l l l l l 0,4
130608 PNER-G lllllll 0,8
130616 PNER-G l l l l l 1,6
130624 PNER-G l l l l l 2,4
130632 PNER-G l l l l l 3,2
LNEX 130608 PNER-H l l l l 0,8
130616 PNER-H l l l l 1,6
130624 PNER-H l l l l 2,4
130632 PNER-H l l l l 3,2
ACP100
ACK200
ACP200
ACK300
ACP300
ACM200
ACM300
P
M
K
S
K
K
K
MS
MSMS
MS
PM
PM
PM
PM
PM
13 6,4
12,6
TSX M 13 100 R S
BFTX03510IP TRDR15IP3,0
PH
-15°
-6°
12mm 90°
Ød1
Ød
Ød2
b
Ø
Db
a
ØDc
Lf
13
Ød1
Ød
b
Ø
Db
a
ØDc
Lf
13
Ød1
Ød
b
Ø
Db
a
ØDc
Lf
13
ØDcØdLf
ØDba b Ød1Ød2
ØDcØdLf
ØDba b Ød1Ød2
G34
Milling Cutters
”Sumi Dual Mill” Series
TSX(M) 13000 RS
Body - TSX, Standard Pitch
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
Stock Figure
Radial
Axial
Rake
Angle
Body - Shell Type
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
Stock Figure
Body - TSXM, Medium Pitch
Inserts
Grade
High Speed / Light Cutting
General Purpose Cutting
Rough Cutting
Coated Carbide Steel
Stainless Steel
Cast Iron
Exotic Alloy
Application
Cat. No.
Radius
Identication Details Spare Parts
Screw Wrench
Cutter
Series
M: Medium
Pitch
Cutter
Diameter
Direction Metric
Type
Insert
Size
Recommended Cutting Conditions
Fig. 1 Fig. 2 Fig. 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
New
G36
3000
2500
2000
1500
1000
500
0
7000
6000
5000
4000
3000
2000
1000
0
G
R
1000
800
600
400
200
0
GR
4x
3x
4x
4x
3x
3x
l
=
q
=
Milling Cutters
”Sumi Power Mill”
PWS(-F) Type
25 %
lower
Smooth and stable performance under rough milling conditions
Tangentially mounted inserts, offering positive rake angle and unique curved
cutting edge, realize stable and long lasting smooth cutting actions.
Precision 4 cutting edge inserts
The 4 cutting edge inserts offer maximum cost performance.
Less vibration under unstable condition
Optimized variable pitch design of the serrated inserts minimizes vibration
during unstable conditions.
Tough and durable body
Cutter body shows excellent toughness and durability through special steel
and surface treatment.
Features
Inserts - Design and Performance
Comparison of Cutting Edge Stability
(
Type
G)
Comparison of Cutting Force
(
Type G
)
Insert 1
Insert 2
Insert 3
LNMX
Type:G
Competitor A
Screw on type
Competitor B
Tangential insert type
Work
Material: C50
Cutter:
Dc=80mm
Cutting Data:
vc=150m/min
ft =0,20mm/t
ap=10mm
ae= 3mm
Dry
Cutting length (mm)
breakage
good
Setting
instruction:
Please use two
different serrated
inserts (3x and 4x)
as shown in the
left gure.
Remark about cutting conditions:
Adjust feed rate up to ft = 0,25mm/tooth.
Serrated Insert Application Guidance (Type R)
General Purpose: Type G Heavy Cut: Type R
Cutting Force (N)
Type: G
Type: R
Work
Material: C50
Cutter:
Dc=100mm
Cutting data:
vc=200m/min
ft =0,15mm/t
ap=10mm
ae=20mm
Dry
Type R is suitable to reduce cutting
forces and to prevent vibrations.
Main force
Feed force
Back force
Competitor A
Screw on type
Competitor B
Tangential insert type
Work
Material: C50
Cutter:
Dc=80mm
Cutting Data:
vc=150m/min
ft =0,20mm/t
ap=10mm
ae= 3mm
Dry
Cutting force (N)
LNMX
Type:G
Unique arched
cutting edge
High positive
rake angle Serrated
cutting edge
High positive
rake angle
2 different
serrated cut-
ting edges
generate
smaller chips
The serrated inserts achieve high efcient
machining by reducing chattering.
Work Material:
Cutter:
Cutting Data:
Coolant:
C50
Dc =100mm
vc =200m/min, ft =0,20mm/t, ap =20mm, ae =10mm
Dry
Evaluation:
Comparison of Cutting Force
(Type
G
and R
)
Comparison of Chip Shape
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
G37
BFTX0412IP
TTR15IP SUMI-P PWSS4R
ISO
P180-280HB 150-250-350 0,10-0,23-0,35 ACP200
180-280HB 100-175-250 0,10-0,18-0,25 ACP200
M- 100-150-200 0,15-0,18-0,25 ACP300
K250HB 100-175-250 0,10-0,23-0,35 ACK200
16mm 90°
-15°
-6°
ØDØd1HØd2Ød3Ød4a b l1
PWS 4000
PWS 4080 RS l80 60 50 27 20 13,5 12,4 7 25 4 1,0 1
PWS 4100 RS l100 70 50 32 46 - 14,4 8,5 32 6 1,4 2
PWS 4125 RS l125 80 63 40 52 29 16,4 9,5 29 6 2,4 3
PWS 4160 RS l160 100 63 40 88 - 16,4 9,5 29 8 4,2 4
PWS 4200 RS q200 130 63 60 130 - 25,7 14 35 10 6,3 5
PWS 4250 RS q250 130 63 60 160 - 25,7 14 35 12 11,1 5
ØDØd1HØd2Ød3Ød4a b l1
PWSF 4000
PWSF 4080 RS l80 60 50 27 20 13,5 12,4 7 25 6 0,9 1
PWSF 4100 RS l100 70 50 32 46 - 14,4 8,5 32 8 1,3 2
PWSF 4125 RS l125 80 63 40 52 29 16,4 9,5 29 8 2,3 3
PWSF 4160 RS l160 100 63 40 88 - 16,4 9,5 29 10 4,1 4
PWSF 4200 RS q200 130 63 60 130 - 25,7 14 35 12 6,2 5
PWSF 4250 RS q250 130 63 60 160 - 25,7 14 35 14 11,0 5
31mm
-15°
-6°
PWSS4R
LNMX170808PNSR-Llllll 6
LNMX170808PNSR-Glllll 6
LNMX170808PNSR-Rlllll 7
ACP100
ACP200
ACP300
ACK200
ACK300
P K
K
M
PMK
PMPM
ØD
Ød1
Ød2
Ød3
a
b
l1
H
Ød1
Ød2
Ød3
ØD
a
b
l1
H
Ød1
Ød2
Ød4
Ød3
ØD
a
b
l1
H
Ød1
Ød2
Ød3
ØD
a
l1
H
Ød1
Ød2
a
Ød3
ØD
l1
H
Ød4
b
b
Ø101,6Ø 66,7
Ø18
Ø14
90°
3,0
Milling Cutters
”Sumi Power Mill”
PWS(-F) Type
Type Cat. No. Stock No. of
teeth
Weight
(kg) Fig.
Dimensions (mm) Mounting
Body - Dimensions
RadialRake
Angle Axial
Special Cutter Type PWSR
RadialRake
Angle Axial
Body - PWSF, Fine pitch
Type Cat. No. Stock No. of
teeth
Weight
(kg) Fig.
Dimensions (mm) Mounting
Body - PWS, Standard
Delivery on request
Recommended Cutting Conditions
Carbon Steel
Alloy Steel
Stainless Steel
Cast Iron
Ductile Iron
Hardness
Work
Material
Cutting Speed
vc (m/min) Grade
Feed Rate
ft (mm/t)
Min.-Optimum-Max.
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
SeatSumi-Paste
Torx
wrench
Screw
Spare Parts
*
* from ØDc ≥ 200mm
Insert *
Cutter Body ØDc ≥ 200mm
Please use seat
PWSS4R
for protecti-
on of cutter body.
Cutter body ØDc ≥ 160mm: no inner coolant
Cutter body ØDc ≥ 200mm: with seat PWSS4R
Application Coated Carbide
Cat. No.
Application Remarks
Fig.
1st Choice
Serrated design
High speed/Light cut
General purpose
Roughing
Inserts
General purpose
Light cut
Fig. 6 Fig. 7
Heavy cut
Inserts are not included.
G38
10
90
°
mm
14
90
°
mm
AXMT
060204 PDER-L
lllllll 0,4
060208 PDER-L
lllllll 0,8
060212 PDER-L
lllllll 1,2
AXMT
060204 PDER-G
lllllll 0,4
060208 PDER-G
lllllll 0,8
060212 PDER-G
lllllll 1,2
AXMT
060204 PDER-H
lllllll 0,4
060208 PDER-H
lllllll 0,8
060212 PDER-H
lllllll 1,2
AXMT
123504 PEER-G
lllll – – 0,4
123508 PEER-G
lllll – – 0,8
123512 PEER-G
lllll – – 1,2
AXMT
123504 PEER-H
lllll – – 0,4
123508 PEER-H
lllll – – 0,8
123512 PEER-H
lllll – – 1,2
AXMT
123504 PEER-E
l l – – 0,4
123508 PEER-E
l l l – – 0,8
123512 PEER-E
l l – – 1,2
AXMT
123508 PEER-EH
l l l – – 0,8
AXET
123502 PEFR-S
–––––––l l 0,2
123504 PEFR-S
–––––––l l 0,4
123508 PEFR-S
–––––––l l 0,8
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
P
K
K
K
KN
MS
MS
MS
MS
P
P
N
N
P
7,00
12,00
3,58
11°
AXMT
170508 PEER-L
lllll – – 0,8
AXMT
170504 PEER-G
lllll – – 0,4
170508 PEER-G
lllll – – 0,8
170512 PEER-G
lllll – – 1,2
170516 PEER-G
lllll – – 1,6
170520 PEER-G*
lllll – – 2,0
170530 PEER-G*
lllll – – 3,0
AXMT
170508 PEER-H
lllll – – 0,8
170512 PEER-H
lllll – – 1,2
AXMT
170504 PEER-E
l l – – 0,4
170508 PEER-E
l l l – – 0,8
170512 PEER-E
l l – – 1,2
170516 PEER-E
l l – – 1,6
170520 PEER-E*
l l – – 2,0
170530 PEER-E*
l l – – 3,0
AXMT
170508 PEER-EH
l l l – – 0,8
AXET
170502 PEFR-S
–––––––l l 0,2
170504 PEFR-S
–––––––l l 0,4
170508 PEFR-S
–––––––l l 0,8
P
K
K
K
KN
MS
MS
MS
MS
P
P
N
N
P
10,2
17,54
5,59
11°
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
*
l
=
q
=
H22-24
ØDØd1Ød2a b L l1l2
WEX1000
WEX 1032 F l32 16 9 8,4 5,6 40 26 18 8 1
1040 F l40 16 11 8,4 5,6 40 26 18 10 1
1050 F l50 22 11 10,4 6,3 40 26 18 12 1
1063 F l63 22 11 10,4 6,3 40 26 18 14 1
WEX2000
WEX 2040 F l40 16 9 8,4 5,6 40 28 18 6 2
2050 F l50 22 11 10,4 6,3 40 26 20 7 2
2063 F l63 22 11 10,4 6,3 40 26 20 8 2
2080 F l80 27 13,5 12,4 7,0 50 31 25 10 2
2100 F q100 32 32 14,4 8,5 50 32 26 12 2
WEX3000
WEX 3040 F l40 16 9 8,4 5,6 40 28 18 4 3
3050 F l50 22 11 10,4 6,3 40 26 20 5 3
3063 F l63 22 11 10,4 6,3 40 26 20 6 3
3080 F l80 27 13,5 12,4 7,0 50 31 25 7 3
3100 F l100 32 32 14,4 8,5 50 32 26 8 3
BFTX 01804 IP TRX 06 IP WEX 1000 F
BFTX 0306 IP TRDR 08 IP WEX 2000 F
BFTX 0409 IP TRDR 15 IP WEX 3000 F
5
90
°
mm
l2
l1
0,5
2,0
3,0
WEX 2 016 F
4,10
7,20
2,52
15°
H24
Wavemill Series
WEX (-F) Type
Inserts for WEX1000 / 2000 Type
Applicable
Endmill
Spare Parts
Screw Wrench
Body (Shell Type ”F”)
Cat. No.
Stock
Dimensions (mm)
L – Low cutting force
G – General type
H – Strong cutting edge
E – For stainless steel
EH – Strong edge for stainless steel
S – For aluminium
Inserts for WEX3000 Type
No.of
teeth
Milling Cutters
–Unable to produce
Cutter body modication is required.
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide DLC
Radius
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide DLC
Radius
Euro stock
Delivery on request
Fig.
Fig. 3Fig. 2Fig. 1
Cutter
Series
2000
Series
Cutter
Diameter
Shell
Type
Identication Details
New
New
New
New
Recommended Tightening Torque (N·m)
G39
øD
ød1ød2
a b l1
l l
WRX2040RH18F16
q18 40
16 9 8,4 5,6 50 39 18
10 2 5
WRX2040RH36F16
l36 40
16 9 8,4 5,6 55 44 18
16 4 4
WRX2050RH18F22
q18 50
22 11 10,4 6,3 50
36
20
10 2 5
WRX2050RH36F22
l36 50
22 11 10,4
6,3
55
41,5
20
16 4 4
AXMT
123504 PEER-G
lllll – – 0,4
123508 PEER-G
lllll – – 0,8
123512 PEER-G
lllll – – 1,2
AXMT
123504 PEER-H
lllll – – 0,4
123508 PEER-H
lllll – – 0,8
123512 PEER-H
lllll – – 1,2
AXMT
123504 PEER-E
l l – – 0,4
123508 PEER-E
l l l – – 0,8
123512 PEER-E
l l – – 1,2
AXMT
123508 PEER-EH
l l l – – 0,8
AXET
123502 PEFR-S
–––––––l l 0,2
123504 PEFR-S
–––––––l l 0,4
123508 PEFR-S
–––––––l l 0,8
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
P
K
K
K
KN
MS
MS
MS
MS
P
P
N
N
P
7,00
12,00
3,58
11°
øD
ød1ød2
a b l1
l l
WRX3050RH27F22
q27
50 22 11 10 6,3 50
36
20
8 2 4
WRX3050RH53F22
l53
50 22 11 10 6,3 70
56
20
12 4 3
WRX3063RH27F27
q27
63 27
13,5
12 7 70
34
2
10 2 5
WRX3063RH53F27
l53
63 27
13,5
12 7 70
54
2
16 4 4
WRX3080RH27F32
q27
80 32 17 14 8 50
30
2
12 2 6
WRX3080RH53F32
l53
80 32 17 14 8 85
63
2
20 4 5
WRX3100RH27F40
q27
100 40 21 16 9,5 85
40
30
14 2 7
WRX3100RH53F40
l53
100 40 21 16 9,5 85
59
30
24 4 6
AXMT
170508 PEER-L
lllll – – 0,8
AXMT
170504 PEER-G
lllll – – 0,4
170508 PEER-G
lllll – – 0,8
170512 PEER-G
lllll – – 1,2
170516 PEER-G
lllll – – 1,6
170520 PEER-G*
lllll – – 2,0
170530 PEER-G*
lllll – – 3,0
AXMT
170508 PEER-H
lllll – – 0,8
170512 PEER-H
lllll – – 1,2
AXMT
170504 PEER-E
l l – – 0,4
170508 PEER-E
l l l – – 0,8
170512 PEER-E
l l – – 1,2
170516 PEER-E
l l – – 1,6
170520 PEER-E*
l l – – 2,0
170530 PEER-E*
l l – – 3,0
AXMT
170508 PEER-EH
l l l – – 0,8
AXET
170502 PEFR-S
–––––––l l 0,2
170504 PEFR-S
–––––––l l 0,4
170508 PEFR-S
–––––––l l 0,8
P
K
K
K
KN
MS
MS
MS
MS
P
P
N
N
P
10,2
17,54
5,59
11°
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
BFTX 0306 IPTRDR 08 IP
2,0 WRX 2_ _ _ _ RH_ _F_ _
BFTX 0409 IPTRDR 15 IP
3,0 WRX 3_ _ _ _ RH_ _F_ _
WRX 20 25 R H 27 W 25
*
90
°
18-36
mm
90
°
27-53
mm
H32-34
H24
Milling Cutters
Cat. No.
Stock
Depth
of cut
(doc)
Dimensions (mm)
No.
of
teeth
No.
of
rows
Effec-
tive
teeth
Inserts (Same as for Wavemill WEX 2000 Type)
Body
(Shell Type “F”)
–Unable to produce
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide DLC
Radius
Wave Repeater Mill
WRX (-F) Type
Cat. No.
Stock
Depth
of Cut
(doc)
Dimensions (mm)
No.
of
teeth
No.
of
rows
Effec-
tive
teeth
Body
(Shell Type “F”)
Inserts (Same as for Wavemill WEX 3000 Type)
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide DLC
Radius
Cutter body modication is required.
L – Low cutting force
G – General type
H – Strong cutting edge
E – For stainless steel
EH – Strong edge for stainless steel
S – For aluminium
Applicable
Endmill
Spare Parts
Screw Wrench
Insert
Size
Cutting
Direction
Cutting
Edge
Length
Arbor
Diameter
Identication Details
E - Straight Shank
W - Weldon Shank
F - Shell Type
Tool
øD
Inner
coolant
Arbor
Type
G40
l
”Sumi Power
Mill”
PWC
”Sumi Power
Mill”
PWC
0
50 100 150 200 250 300
l l l l l l
= 0,5 (N=2)
= 0,5
= 0,4
= 0,3
= 0,5 (N=2)
= 0,5
= 0,4
= 0,3
1600 -
1400-
1200 -
1000 -
800 -
600 -
400 -
200 -
.
l
PWC (F) 4000 BFTX 0412 N TTX 15 W
ACK200, ACK300
PWC 4080 R/L-S
PWC 4100 R/L-S
PWC 4125 R/L-S
PWC 4160 R/L-S
PWC 4200 R/L-S
80 60 50 27 29,5 13 12,4 7,0 25 7 0,9
100 70 50 32 46 – 14,4 8,5 29 8 1,3
125 80 63 40 56 – 16,4 9,5 29 10 2,5
160 100 63 40 88 – 16,4 9,5 29 12 4,2
200 150 63 60 130 – 25,7 14,0 35 16 7,2
ø D ød 1 H ød 2 ød3 ød 4 a b l 1
PWC 4000 12,0
1.
2.
3.
l
l
l
l
l
PWCF 4080 R/L-S
PWCF 4100 R/L-S
PWCF 4125 R/L-S
PWCF 4160 R/L-S
PWCF 4200 R/L-S
80 60 50 27 29,5 13 12,4 7,0 25 9 0,9
100 70 50 32 46 – 14,4 8,5 29 12 1,4
125 80 63 40 56 – 16,4 9,5 29 15 2,6
160 100 63 40 88 – 16,4 9,5 29 18 4,3
200 150 63 60 130 – 25,7 14,0 35 24 7,4
ø D ød 1 H ød 2 ød3 ød 4 a b l 1
PWCF 4000
12,0
1.
2.
3.
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l————————––——l
100 150 200 250 300
l————————––——l
0,1 0,2 0,3 0,4 0,5
l—————————l
100 150 200 250
l—————————
l
0,05
0,1 0,2
0,25
0,3
R L
R L
l
=
3,0
”Sumi Power Mill”
Cutting Length (mm)
Milling Cutters
Powerful Tangential Milling System for Cast Iron
Spare PartsRecommended cutting Conditions
Cutter Screw Wrench
Material Grey Cast Iron (GG) Ductile Cast Iron (GGG)
Cutting speed (m/min)
Feed rate (mm/tooth)
Grade
Body (Fine Pitch, PWCF Type)
Mounting
Type Cat. No.
Max.
Depth
of Cut
Weight
(Kg)
Fig.
Number
of
teeth
Dimensions (mm)
Mounting
Body (Standard, PWC Type)
Type Cat. No.
Max.
Depth
of Cut
Weight
(Kg)
Fig.
Number
of
teeth
Stock
Stock
Dimensions (mm)
Fig.
1
Fig.
2
Fig.
3
Approach angle : 88°
Axial rake angle : + 5°
Radial rake angle : - 5°
Cutting Conditions
vc = 200 m/min
f t = 0,1 mm/tooth
Depth of cut : 4,0 mm
Width of cut : 50 mm
Dry
Work Material : GG25
Tool : PWC 4080 RS, ø80
Insert : LNMX160608PNSN-G
Grade : ACK200
Cutting Force (N)
Conventional
cutter
Competitor
A
Competitor
B
Main component force
Feed component force
Back component force
Stable
Breakage
Competitor C
(Screw on)
Cutting Conditions
vc = 160 m/min
f t = 0,3 ~ 0,5 mm/tooth
Depth of cut : 5,0 mm
Width of cut : 80 mm
Dry
Work Material : GG25
Tool : PWC 4080 RS, ø80
Insert : LNMX160608PNSN-G
Grade : ACK200
Higher reliability under higher feed rate.
Comparison of cutting force
20 ~ 40% reduction !
Comparison of cutting edge strength
Performance
PWC Type
ft
ft
ft
ft
ft
ft
ft
ft
Euro stock Recommended Tightening Torque (N·m)
G41
ACK100
ACK200
ACK300
K 01 K 10 K 20 K 30 K 40
ACK300
ACK200
ACK100
AC211
ACK300
ACZ310
ACK200
ACK100
ACK100 ACK200 ACK300
LNMX 160608 PNSN-G
LNMX 160608 PNSN-H
0,8
0,8
1
2
l l
l l l
Milling Cutters
Inserts
Nose
Radius
PVD CoatedCVD Coated
Cat. No. Fig. Application
General application First remommendation
Instable machining
Heavy interruption
Suitable for instable
condition
Remark
G type insert
for light cutting
(Fig. 1) (Fig. 2)
H type insert
with strong cutting edge
”Sumi Power Mill”
PWC Type
Chipping Resistance (Good)
Wear Resistance (Good)
High wear resistance with special hard substrate
and ne Ti-based Al2O3 CVD coating for high speed
machining
Excellent wear resistance with ne Ti-based and tough
Al2O3 CVD coating
Excellent toughness with ne grain carbide substrate.
Cr added new PVD coating could improve hardness
and oxidation resistance.
General to heavy cutting
General cutting
High speed cutting
Grade Characteristic · Application
New Coated Grade for Cast Iron
Cast Iron (K) (GG, GGG)
Gold colour
Copper colour
Wiper width = 2,4 mm
Rake angle
G type : 20°
H type : 15°
High Metal Removal
High Volume Insert Capacity
High Performance Inserts
High volume insert capacity
The tangential orientation of the strong carbide inserts increases the
number of cutting edges (eg 3 edges /inch) maximising edge contact
with the workpiece.
Cost effective tooling
Using M Class precision sintered inserts with 8 cutting edges both
acquisition and operating costs are substantially reduced.
Increased tool life
New Cast Iron grades ACK200 for general cutting and ACK300 for
heavy cutting provide increased tool life and high productivity
Durable cutter body
The robust cutter body is manufactured from a special alloyed steel
then coated with a hard surface to resist swarf damage, scratching,
and corrosion.
l
l
l
l
Geometry
Advantages
ACP300
G42
CNMU / CNMQ 1306 N / -G/ -H
~ 10
100 – 250 – 400 80 – 220 – 280
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35
80 – 150 – 250
0,1 – 0,2 – 0,3
CNP 13000
~ 10
ACK300
180 – 220 – 270
0,1 – 0,25 – 0,4
130 – 160 – 220
0,1 – 0,25 – 0,4
~ 10
ACK200
220 – 270 – 450
0,1 – 0,25 – 0,4
150 – 180 – 250
0,1 – 0,25 – 0,4
~ 10
120 – 180 – 240
0,1 – 0,2 – 0,25
100 – 140 – 200
0,1 – 0,2 – 0,25
~ 10
80 – 200 – 370 70 – 150 – 250
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35
60 – 130 – 220
0,1 – 0,2 – 0,3
ACP100 ACP200
CNP-(F) 13000 BFTX 0412 N TTX 15 W
1.
2.
CNP 13040 RS
CNP 13050 RS
CNP 13063 RS
CNP 13080 RS
CNP 13100 RS
CNP 13125 RS
CNP 13160 RS
CNP 13200 RS
40 36 40 22 14 9 8,4 5,6 18 4 0,3
50 40 40 27 18 11 10,4 6,3 20 4 0,4
63 40 40 22 18 11 10,4 6,3 20 5 0,4
80 60 50 27 20 13 12,4 7,0 25 5 0,9
100 70 50 32 – – 14,4 8,5 32 6 1,3
125 80 63 40 – – 16,4 9,5 38 7 2,5
160 100 63 40 – – 16,4 9,5 38 8 4,2
200 150 63 60 – – 25,7 14,0 34 10 7,2
ø D ød 1 H ød 2 ød3 ød 4 a b l 1
CNP13000 12,0
1.
2.
3.
l
l
l
l
l
l
l
CNPF 13063 RS
CNPF 13080 RS
CNPF 13100 RS
CNPF 13125 RS
CNPF 13160 RS
CNPF 13200 RS
CNMU 130608 N-G
CNMU 130608 N-H
CNMQ 130608 N
CNMQ 130616 N
CNEQ 130608 N
M
M
M
M
E
0,8
0,8
0,8
1,6
0,8
63 40 40 22 18 11 10,4 6,3 20 7 0,4
80 60 50 27 20 13 12,4 7,0 25 7 0,9
100 70 50 32 – – 14,4 8,5 32 8 1,4
125 80 63 40 – – 16,4 9,5 38 9 2,4
160 100 63 40 – – 16,4 9,5 38 11 4,3
200 150 63 60 – – 25,7 14,0 34 13 7,4
CNPF13000
12,0
1.
2.
3.
l
l
l
l
l
l l l l l
l l l l l
l l l l l
ACP100 ACP200 ACP300 ACK200 ACK300
l
=
3,0
Recommended Cutting Conditions
Work
Material
Type
Grade
Insert Type
Die steel
Low
carbon
steel
Alloy steel martensitic
Die steel
[vc =m/min, ft =mm/ tooth] [min.– optimum – max.]
Cast iron Ductile
cast iron
Cast iron Ductile
cast iron
Stainless steel
austenitic
Low
carbon
steel
Alloy steel
vc
ft
doc
Coated Carbide
Spare Parts
Cutter Screw Wrench
Nose
Radius
Tolerance
Class
Cat. No.
Inserts
Remarks:
-G: General purpose
-H: Strong cutting edge
Shoulder Mill
CNP / CNPF Type
Shoulder Milling for Steel, Stainless Steel & Cast Iron
Mounting
Body (Standard, CNP Type)
Body (Fine Pitch, CNPF Type)
Type Cat. No.
Max.
Depth
of Cut
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm)
Fig.
1
Fig.
2
Fig.
3
Approach angle : 90°
Axial rake angle : + 10° ~ 17°
Radial rake angle : + 10° ~ 16°
Fig.
Fig. 1 Fig. 2
Milling Cutters
Euro stock Recommended Tightening Torque (N·m)
G43
1,5
mm
20
°
2,0
mm
20
°
2,5
mm
20
°
(MSX 08000
)(MSX 12000
)(MSX 14000
)
MSX 08040 RS
MSX 12050 RS
MSX 12052 RS
MSX 12063 RS
MSX 12066 RS
MSX 14050 R S
MSX 14063 R S
MSX 14066 R S
MSX 14080 R S
MSX 14100 R S
ø D ø d1 H a b ød2 ød3 ød4 l1
l
l
l
l
l
l
l
l
l
l
40 37 45 8,4 5,6 16 9 13,5 18 4 65 ~ 78 1°30´ 0,2 1
50 47 50 10,4 6,3 22 11 18 20 4 78 ~ 99 2°30´ 0,3
52 47 50 10,4 6,3 22 11 18 20 4 82 ~ 103 2°00´ 0,3
63 60 50 10,4 6,3 22 11 18 20 5 104 ~ 125 1°30´ 0,4 1
66 60 63 12,4 7,0 27 13,5 20 25 5 110 ~ 131 1°00´ 0,4
50 47 50 10,4 6,3 22 11 17 20 3 73 ~ 98 3°30´ 0,3
63 60 50 10,4 6,3 22 11 18 20 4 99 ~ 124 2°00´ 0,6 1
66 60 63 12,4 7,0 27 13,5 20 25 4 107 ~ 132 2°00´ 0,7
80 76 63 12,4 7,0 27 13,5 20 25 5 133 ~ 158 1°30´ 1,2
100 96 63 14,4 8,5 32 - 44 32 6 173 ~ 198 1°00´ 1,8 2
WDMT
0804
ZDTR/-H
WDMT
1205
ZDTR/-H
WDMT
1406
ZDTR/-H
BFTX 0306 IP TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08
BFTX 0409 IP TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15
BFTX 0511 IP TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20
MSX 08000RS
MSX 12000RS
MSX 14000RS
ACP200 100-150-200
WDMT 0804
WDMT 1205
WDMT 1406
WDMT 0804
WDMT 1205
WDMT 1406
WDMT 0804
WDMT 1205
WDMT 1406
WDMT 0804
WDMT 1205
WDMT 1406
WDMT 0804
WDMT 1205
WDMT 1406
ACP200 80-130-180
ACP300 80-120-150
ACK300 100-150-200
ACK300 40-80-100
ø40
ø50 ~ 66
1,0 1,2 – – – –
– – 1,2 1,4 – –
– – 1,5 1,5 1,5 1,5
0,8 1,2 – – – –
– – 1,0 1,4 – –
– – 1,3 1,5 1,3 1,5
1,0 0,8 – – – –
– – 1,2 1,2 – –
– – 1,5 1,3 1,5 1,3
1,0 1,4 – – – –
– – 1,2 1,5 – –
– – 1,5 1,8 1,5 1,8
0,5 0,8 – – – –
– – 0,6 1,0 – –
– – 1,0 1,2 1,0 1,2
ø80 ~ 100
ACP300ACP200 ACK300
8,5 4,0 2,0 1,5
12 5,0 2,0 2,0
14 6,0 2,0 2,5
WDMT 0804 ZDTR
WDMT 0804 ZDTR-H
WDMT 1205 ZDTR
WDMT 1205 ZDTR-H
WDMT 1406 ZDTR
WDMT 1406 ZDTR-H
l l l
l l l
l l l
l l l
l l l
l l l
ød s r
2,0
3,0
5,0
H8-10
doc f tdoc f tdoc f t
Depth of cut : doc (mm)
Feed rate : ft (mm/tooth)
Mounting
øB
Standard
:
(see tables)
Helical Boring
Ramping (Slant Milling)
amax : (see tables)
Cat. No.
Applicable
Insert
Helical
Boring
øB
(max-min)
Ramping
amax.
Weight
(Kg) Fig.
No. of
teeth
Stock Dimensions (mm)
Body
Recommended Cutting Conditions
Remark: If depth-of-cut exceeds 5mm, reduce recommended feedrates by 50%.
The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.
Milling Cutters
High Feed Milling of Steel, Stainless Steel, Die Steel and Cast Iron
Fig. 1 Fig. 2
”Metal Slash Mill”
MSX Type
Spare Parts
Screw Wrench Clamp C Ring
Cramp screw Applicable endmill
Work
Material
Insert
Type
Cutting
Speed
vc (m/min)
General Steel
(Below HB200)
Insert
Cat. No.
Alloy Steel
(Below HRC45)
Stainless Steel
(X5CRNI1810)
Cast Iron
GG, GGG
Hardened Steel
(Below HRC50)
- The above recommended cutting conditions may require adjustment according to
machine rigidity and work rigidity.
- The above gures are guidelines for use with the BT50 machine tool.
ZDTR-H : Stronger cutting edge
Inserts
Max.
doc
Cat. No.
Coated Carbide
Dimensions (mm)
G44
2,0 2,58 0 2,48 0 2,37 0 2,25 0
2,5 2,47 0 2,37 0 2,25 0 2,14 0
3,0 2,36 0 2,26 0 2,14 0 2,11 0
3,5 2,24 0,01 2,14 0 2,03 0 1,91 0
4,0 - - - 2,03 0,04 1,91 0,03 1,8 0,01
2,0 1,41 0 1,30 0 1,21 0
2,5 1,30 0,02 1,19 0,01 1,09 0
3,0 - - - - - - 0,98 0,05
R0,4 R0,8 R1,2 R1,6
WFXH 08040 RS 40 24,6 24,4 24,2 -
08050 RS 50 34,6 34,4 34,2 -
08050 RSZ6 50 34,6 34,5 34,2 -
08063 RS 63 47,6 47,5 47,2 -
WFXH 12050 RS 50 25,8 25,6 25,4 25,2
12063 RS 63 38,6 38,4 38,2 38,0
SOMT 08 04- SOMT 08 08- SOMT 08 12-
SOMT 12 04- SOMT 12 08- SOMT 12 12- SOMT 12 16-
ØDc
DCN
Ød1
Ød
Ød2
b
Ø
Db
a
ØDc
Lf
KP N
M
L
G
H
Chipbreaker Selection
Work Material
Breaker
Characteristic
Cutting Edge
Figure
Work Material
Application
Light Cutting
Low rigidity Milling
Low-Burr Design
Main Chipbreaker
General to
Interrupted Milling
Heavy Cut
Heavy Interrupted
Machining
Tempered Steel
Non-Ferrous Metal
Low Cutting Force General Purpose Strong Edge Sharp Edge
L Type G Type H Type S Type
Steel, Stainless Steel, Cast Iron Aluminium Alloy
Cutting Edge Strength
Cutting Edge Sharpness
High
Good
Light Cutting
General Purpose
(Standard)
Heavy Cutting
General Features
WaveMill WFXH type is a high efciency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.
Characteristics
Stable, high-efciency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.
Fig. 1 Fig. 2
Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommen-
ded for the WFXH type.
Notes on Corner Finishing - Remaining Material
WFXH 08000 RS Type
WFXH 12000 RS Type
Programmed
Corner R
Programmed
Corner R
Overcut Portion
Uncut PortionUncut Portion
Uncut Portion Uncut Portion Uncut Portion
Uncut Portion Uncut Portion Uncut Portion Uncut Portion
Overcut Portion Overcut Portion Overcut Portion
Overcut Portion Overcut Portion Overcut Portion Overcut Portion
Shape Shape Shape
Shape Shape Shape Shape
Fig. 1
Fig. 2
Fig. 1
Fig. 2
Fig. 1
Fig. 2
Fig. 2
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 1
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 1
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 1
Body Cat. No.
Milling Cutters
”Wave Mill” Series
WFXH Type
Actual machined corners will have uncut and overcut portions due to the shape of the inserts.
Programmed
Corner R
Programmed
Corner R
Minimum Cutting Diameter
DCN based on insert nose
New
ØDc
25 35 49 1°30‘
32 49 63 0°30‘
40 65 79 0°30‘
50 0°30‘
63
25 35 48 3°
32 49 62 1°30‘
40 65 78 1°
50 85 98 0°30‘
63 111 124 0°30‘
25 34 47 4°30‘
32 48 61 2°30‘
40 64 77 1°30‘
50 84 97 1°
63 110 123 0°30‘
G45
ØDc
40 56 79 1°
50 76 99 0°30‘
63
40 56 78 1°30‘
50 76 98 1°
63 102 124 0°30‘
40 55 77 2°30‘
50 75 97 1°30‘
63 101 123 1°
40 55 76 3°30‘
50 75 96 2°
63 101 122 1°30‘
SOMT 08 04-
SOMT 08 08-
SOMT 08 12-
SOMT 12 04-
SOMT 12 08-
SOMT 12 12-
SOMT 12 16-
Ø25 Ø32 Ø40 Ø50 Ø63
ap
(mm)
ap
(mm)
ap
(mm)
ap
(mm)
ap
(mm)
P
ACP200 100 - 150 - 200 SOMT08 0,8 0,8 0,8 0,8 - - 0,8 0,8 0,8 0,8
SOMT12 - - - - 1,0 1,0 1,0 1,0 1,0 1,0
ACP200 80 - 130 - 180 SOMT08 0,7 0,8 0,7 0,8 - - 0,7 0,8 0,7 0,8
SOMT12 - - - - 0,8 1,0 0,8 1,0 0,8 1,0
KACM300 80 - 120 - 150 SOMT08 0,8 0,7 0,8 0,7 - - 0,8 0,7 0,8 0,7
SOMT12 - - - - 1,0 0,8 1,0 0,8 1,0 0,8
MACK300 100 - 150 - 200 SOMT08 0,8 1,0 0,8 1,0 - - 0,8 1,0 0,8 1,0
SOMT12 - - - - 1,0 1,2 1,0 1,2 1,0 1,2
HACK300 40 - 80 - 100 SOMT08 0,5 0,5 0,5 0,5 - - 0,5 0,5 0,5 0,5
SOMT12 - - - - 0,6 0,8 0,6 0,8 0,6 0,8
SOMT08 6mm
SOMT12 10mm
ØDØD
ae (max)
Work Material Cutting Speed
(vc (m/min)
Grade Insert
Cat. No.
General Steel
<200HB
Alloy Steel
<HRC45
Stainless Steel
(X5CrNiS18 10, other)
Cast Iron
FC, FCD
Hardened Steel
<HRC50
Insert
Cat. No.
Max. Width of Cut
ae (max)
ISO
Taper Cutting and Helical Milling
Maximum Width of Cut when Plunge Milling
Recommended Cutting Conditions
Insert Cat. No. Insert Cat. No.
Helical Millilng Helical MillilngTaper Cutting Taper Cutting
Max. Ramping Angle Max. Ramping AngleMin. Max. Min. Max.
Minimum Diameter Maximum Diameter
Ramping Angle
Ramping AngleMinimum and Maximum Diameters
Lower the feed rate when plunge milling.
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above gures are guidelines for use with the
BT50 machine tool.
The above conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D=3 and less or equal L/D=5, settings should be adjusted to approximately 70% to 80% of those indicated in the
above cutting conditions (i.e. ap and fz).
When tool overhang is more than L/D=5 and less or equal L/D=8, settings should be adjusted to approximately 50% to 60% of those indicated in the
above cutting conditions (i.e. ap and fz).
ft
(mm/t)
ft
(mm/t)
ft
(mm/t)
ft
(mm/t)
ft
(mm/t)
Milling Cutters
”Wave Mill” Series
WFXH Type
Impossible
Impossible
Impossible
Impossible Impossible
Impossible Impossible Impossible
New
G46
SOMT 080304 PZER L lllllll – – 0,4
080308 PZER L lllllll – – 0,8
SOMT 080304 PZER G lllllll – – 0,4
080308 PZER G lllllll – – 0,8
080312 PZER G lllllll – – 1,2
SOMT 080308 PZER H lllllll – – 0,8
080312 PZER H lllllll – – 1,2
SOET 080304 PZER G lllllll – – 0,4
080308 PZER G lllllll – – 0,8
080312 PZER G lllllll – – 1,2
SOET 080302 PZFR S* –––––––l l 0,2
080304 PZFR S* –––––––l l 0,4
080308 PZFR S* –––––––l l 0,8
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
8,0
8,0
3,175
WFX 040 R SH 08
BFTX0306IP TRDR08IP2,0
WFXH 08040 RS m40 33 40 16 8,4 5,6 18 14 9 4 0,2
WFXH 08050 RS m50 41 40 22 10,4 6,3 20 18 11 5 0,3
WFXH 08050 RSZ6 m50 41 40 22 10,4 6,3 20 18 11 6 0,3
WFXH 08063 RS m 63 50 40 22 10,4 6,3 20 18 11 6 0,5
ØDcØdLf
ØDba b Ød1Ød2
- Z6
-6°
6°
PH
l
=
Ød1
Ød
Ød2
b
Ø
Db
a
ØDc
Lf
G45
G44
m
=
1,5
mm
15
°
Body - WFXH08000RS
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
Stock
Identication Details
Cutter
Series
High Efciency
Milling
Cutter
Diameter
Direction
Metric
Type
Insert
Size
Screw Wrench
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
(mm)
Spare Parts
Inserts
Fine Pitch Type
(Value is num-
ber of teeth)
High Efciency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal
Radial
Axial
Rake
Angle
* If the cutting edge lacks strength when performing high efciency milling of non-ferrous metals, try G type chipbreakers (ACK300).
Recommended Tightening Torque (N·m)
Milling Cutters
”Wave Mill” Series
WFXH 08000 RS
Recommended Cutting Conditions
Programming and Dimension Information
Euro stock
Inserts are not included.
Japan stock
New
G47
-6°
6°
PH
Ød1
Ød
Ød2
b
Ø
Db
a
ØDc
Lf
WFX 050 R SH 12
WFXH 12050 RS m50 41 40 22 10,4 6,3 20 18 11 4 0,3
WFXH 12063 RS m63 50 40 22 10,4 6,3 20 18 11 5 0,4
ØDcØdLf
ØDba b Ød1Ød2
SOMT 120408 PDER L lllllll – – 0,8
SOMT 120404 PDER G lllllll – – 0,4
120408 PDER G lllllll – – 0,8
120412 PDER G lllllll – – 1,2
120416 PDER G lllllll – – 1,6
SOMT 120408 PDER H lllllll – – 0,8
SOET 120408 PDFR S* –––––––l l 0,8
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
12,7
12,7
4,76
BFTX03512IP TRDR15IP3,0
G45
G44
2,5
mm
15
°
Milling Cutters
”Wave Mill” Series
WFXH 12000 RS
Body - WFXH12000RS
Cat. No. Dimensions (mm) No. of
Teeth
Weight
(kg)
Stock
Identication Details
Cutter
Series
High Efciency
Milling
Cutter
Diameter
Direction
Metric
Type
Insert
Size
Screw Wrench
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
(mm)
Spare Parts
Inserts
High Efciency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal
Radial
Axial
Rake
Angle
* If the cutting edge lacks strength when performing high efciency milling of non-ferrous metals, try G type chipbreakers (ACK300).
Recommended Cutting Conditions
Programming and Dimension Information
Inserts are not included.
New
G48
BFTX 0408 TRD 15 Ø50 ~ Ø125
16-18
mm
90
°
øD ød1L ød2a b 1 2
WAX 3050 RS-3.2
l50
22
50 11
10,4
6.3 26 21 4 0,34
WAX 3063 RS-3.2
l63
22
50 11
10,4
6.3 26 21 5 0,6
WAX 3080 RS-3.2
l80
27
50
13,5 12,4
7 30 23 5 1,0
WAX 3100 RS-3.2
l100
32
63 18
14,4
8 32 26 6 2,2
WAX 3125 RS-3.2
l125
40
63 22
16,4
9 35 29 7 3,5
P
M
K
S H
╳ ╳ ╳ ╳
øD ød1L ød2a b 1 2
WAX 3050 RS-4.0
l50
22
50 11
10,4
6.3 26 21 4 0,34
WAX 3063 RS-4.0
l63
22
50 11
10,4
6.3 26 21 4 0,6
WAX 3080 RS-4.0
l80
27
50
13,5 12,4
7 30 23 5 1,0
WAX 3100 RS-4.0
l100
32
63 18
14,4
8 32 26 6 2,2
WAX 3125 RS-4.0
l125
40
63 22
16,4
9 35 29 7 3,5
DL
1000
H1
l1l2l3
rTød3
AECT
160404 PEFRA
l l 18 16,4 1,4 0,4 5 4,4
160408 PEFRA
l l 18 16,4 1 0,8 5 4,4
160412 PEFRA
l l 18 16,4 0,6 1,2 5 4,4
160416 PEFRA
l l 17,5 16,4 0,5 1,6 5 4,4
160420 PEFRA
l l 17,5 16,4 0,5 2 5 4,4
160430 PEFRA
l l 17 16,4 0,7 3 5 4,4
160432 PEFRA
l l 17 16,4 0,5 3,2 5 4,4
AECT
160440 PEFRA
l l 16,5 16,4 0,5 4 5 4,4
160450 PEFRA
l l 16 16,4 0,4 5 5 4,4
l
=
q
=
H27-28
3,0
(Shellmill)
Wavemill Series
WAX 3000 RS Type
Stock
Cat. No. Dimensions (mm) No.of
teeth
Body
Body
Weight
(Kg)
(For inserts with nose radius ≥ 4,0mm)
(For inserts with nose radius ≤ 3,2mm)
Applicable
Endmill
Screw Insert Wrench
Spare Parts
Inserts for WAX 3000 Type
Carbide
DLC
Coated Dimensions (mm)
Cat. No.
Stock
Cat. No. Dimensions (mm) No.of
teeth
Weight
(Kg)
Euro stock
Delivery on request
Milling Cutters
Recommended Tightening Torque (N·m)
G49
L
øD
ød1H7
ød2
b
a
BFTX0511N TRD20 Ø50 ~ Ø125
l1
øD ød1Lød2a b 1 2
WAX 4050RS
-
3.2
q50 16 50 9
8,4
5,6 23 18 2
0,37
4063RS
-
3.2
q63 22 50 11
10,4
6,3 26 21 3
0,54
4080RS
-
3.2
q80 27 50
13,5 12,4
7 30 23 4
0,81
4100RS
-3.2 q100 32 63 18
14,4
8 32 26 5
1,7
4125RS
-
3.2
q125 40 63 22
16,4
9 35 29 6
2,6
øD ød1Lød2a b 1 2
WAX
4050RS
-
4.0
q50 16 50 9
8,4
5,6 23 18 2
0,37
4063RS
-
4.0
q63 22 50 11
10,4
6,3 26 21 3
0,54
4080RS
-
4.0
q80 27 50
13,5 12,4
7 30 23 4
0,81
4100RS
-
4.0
q100 32 63 18
14,4
8 32 26 5
1,7
4125RS
-
4.0
q125 40 63 22
16,4
9 35 29 6
2,6
l2
22-24
mm
90
°
DL
1000
H1
l1l2l3
rTød3
AECT
220604 PEFRA
q q 24 21,8 1,5 0,4 6,35 6,0
220608 PEFRA
q q 24 21,8 1,2 0,8 6,35 6,0
220612 PEFRA
q q 24 21,8 0,8 1,2 6,35 6,0
220616 PEFRA
q q 24 21,8 0,4 1,6 6,35 6,0
220620 PEFRA
q q 24 21,8 0,5 2,0 6,35 6,0
220630 PEFRA
q q 23 21,8 0,6 3,0 6,35 6,0
220632 PEFRA
q q 23 21,8 0,4 3,2 6,35 6,0
AECT
220640 PEFRA
q q 22 21,8 1,2 4,0 6,35 6,0
220650 PEFRA
q q 22 21,8 0,4 5,0 6,35 6,0
H29
5,0
Wavemill Series
WAX 4000 RS Type
Screw Insert Wrench
Applicable
Endmill
Body (For inserts with nose radius ≤ 3,2mm)
Body (For inserts with nose radius ≥ 4,0mm)
Spare Parts
(Shellmill
Stock
Cat. No. Dimensions (mm) No.of
teeth
Weight
(Kg)
Stock
Cat. No. Dimensions (mm) No.of
teeth
Weight
(Kg)
Carbide
DLC
Coated Dimensions (mm)
Cat. No.
Milling Cutters
Inserts for WAX 4000 Type
H1
DA1000
DA2200
DA1000
DA2200
l
l
s
l
s
l
l
G50
SDET 1204 ZDFR
SNEW 1204 ADFR-W-NF
SNEW 1204 ADFR-NF
32
RF 4080 R-S
RF 4100 R-S
RF 4125 R-S
RF 4160 R-S
RF 4200 R-S
RF 4250 R-S
RF 4315 R-S
80 82 60 50 27 12,4 7,0 29 6 0,7
100 102 75 50 32 14,4 8,5 29 6 1,0
125 127 75 63 40 16,4 9,5 29 8 1,6
160 162 100 63 40 16,4 9,5 29 10 2,6
200 202 130 63 60 25,7 14,0 38 12 3,6
250 252 130 63 60 25,7 14,0 38 16 6,0
315 317 240 80 60 25,7 14,0 40 18 11,0
ø D ø d1 ø d2 H ø d3 a b l1
RF 4000 3,0
1.
2.
3.
l
l
l
q
q
q
q
RFC RFS BX0620 BTD0510
FBUP2-A0-8
RFJ
BFTX0509N
TH015, TH025
TH050
TTX20
RF-SET
TH050
TH015,TH025
q
q
q
RFB
RFBW
RFD
RFR
RFF
l
=
=
s
q
=
5,0
Cover
Position
setting stoper
Main
clamp
screw
Sub
clamp
screw
Cover
clamp
screw
Adjustment
screw
Insert
clamp
screw
Insert wrench
Cartridge wrench
Dial-gauge is not included.
Spare Parts
Dummy Blade
Setting Gauge
Standard type
Wiper type
For carbide insert
For Sumidia insert
”Sumidia” Blade
Cat. No.
PCD grade
DA2200 Stock
Cartridge
Cat. No.Shape
Stock
For easy assembling:
PCD blade RFB
PCD blade RFB (wiper type)
For nishing:
Cartridge RFF
PCD insert SNEW 1204 ADFR-NF (standard type)
SNEW 1204 ADFR-W-NF (wiper type)
PCD grade: DA1000
For roughing:
Cartridge RFR
Uncoated carbide insert
SDET 1204 ZDFR, grade: H1
Cutting Insert Selection
PCD insert
Carbide insert
PCD insert wiper type
Structure
Cartridge
Insert
screw
Screw
Ni alloy plated
steel cover
Sub clamp
screw
Main clamp
screw
Position setting
stopper
Adjustment
screw
Milling Cutters
SUMIDIA Face Mill
RF Type
High Speed Finishing of Aluminium Alloy
Mounting
Body
Type Cat. No.
Max.
Depth
of Cut
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm)
Fig. 1 Fig. 2 Fig. 3
Remark: PCD blades and inserts are not included.
Cat. No.Shape Grade
Insert for Roughing and Finishing
Stock
Euro stock Delivery on request
To be replaced by new item
G51
1,8 x 45
SRF 30 R-ST
SRF 40 R-ST
SRF 50 RS
SRF 63 RS
q
q
q
q
q
q
q
30 3 1 0,34
40 4 1 0,50
50 5 2 0,59
63 6 2 0,67
SUMIDIA
DA2200
SNEW 09T3 ADTR-NF
SNEW 09T3 ADTR-U-NF
SNEW 09T3 ADTR-R-NF
l
2.500 4.000 5.000
0,05 0,08 0,10
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
–
– –
– –
– –
Si < 13%
2.000 ~ 5.000 ~ 4.000
–
0,05 ~ 0,2 ~ 3,0 ~ 5,0
Si
≥
13%
1.000 ~ 2.500
400 ~ 800 ~ 800
–200 ~ 400
TRD15
TH020
øD(mm)
1
2
3
BFTX0409N
SRFJ
4,0
Pin
Wrench
Insert wrench
Recommended Cutting Conditions for RF and SRF Type Cutters
Work Material Process Grade Cutting Speed (m/min)
RF Type SRF Type
Feed Rate
(
mm /tooth) RF Type SRF Type
Depth of Cut (mm)
Aluminium Alloy
Finishing DA2200 (PCD)
Roughing H1 (Carbide)
Finishing DA2200 (PCD)
Roughing H1 (Carbide)
Feed Rate, ft (mm/tooth)
Cutting Conditions
Feed Speed, vf (mm/min)
D.O.C.
(mm)
Feed
Cat. No. Cutting
Edge
Fig.
Standard
Wiper
Nose Radius
Fig. 1 Fig. 2 Fig. 3
l
l
l
l
l
Standard inserts and Wiper inserts can be used on the same cutter body.
Standard inserts with nose radius should be used where vibration is
present. As such, Wiper-inserts will not be appliccable.
Inserts can be regrind 3 times (up to minimum IC diameter 9,225mm).
When using reground inserts, it is advisable to reconrm insert height and
cutting diameter with a tool pre-setter.
Do not mix new and reground inserts, or even inserts with different regrind
amount on the same cutter.
Cutter: SRF 50 RS
Insert: SNEW 09T3 ADFR-NF (DA2200)
n : 10.000 rpm
Width: 35mm at D.O.C. indicated above
Inserts are sold seperately.
Milling Cutters
Cat. No.
Stock No. of
teeth
Fig. Weight
(Kg)
Fig. 1 Fig. 2
The contains guidelines on the maximum D.O.C., determined from internal tests.
”O” mark indicates the possible application range. Actual cutting conditions
should be set, based on actual machine and work characteristics.
Body
Insert
Maximum D.O.C. Guide (SRF50RS, 5 teeth)
Spare Parts
Insert screw
Adjustment screw
SUMIDIA Face Mill
SRF Type
High Speed Finishing of Aluminium Alloy
G52
l l
l
=
q
=
=
s
Milling of ductile cast iron and alloy steel casting do not produce the best
results.
Dry cutting is recommended. Wet cutting will result in chipping of cutting
edges in the early stages due to thermal cracking.
Metal Removal Rate (cm3)
Cutting Speed (m/min)
Metal Removal Rate (cm3)
Work Material : GG25 HB240 (Pearlite)
Cutting Speed : vc = 600 ~ 4000 m/min
Feed Rate : f t = 0,15 mm/tooth
Depth of Cut : doc = 0,5 mm, Dry
Work Material : GG25 HB240 (Pearlite)
Cutting Speed : vc = 400 ~ 4000 m/min
Feed Rate : f t = 0,15 mm/tooth
Depth of Cut : doc = 0,5 mm, Dry
Flank Wear VB (µm)
l
l
Performance
Tool Life Diagram Estimated Tool Life
Milling Cutters
SUMIBORON ”BN Finish Mill”
FMU Type
GG25~GG30 (HB200~250) grey cast iron with pearlite matrix,
and ferrite matrix (HB130~160)
Application examples: engine block, cylinder block, etc
Speed: vc = 800 ~ 2000 m/min
Feed: ft = 0,1 ~ 0,3 mm/tooth
Depth: doc = 0,5 mm or less
Dry cutting
FMU Type: ø80 ~ ø315 mm
Insert: SNEW1203ADTR/L
Low cutting force type: SNEW1203ADTR/L-S
Application
Recommended Cutting Conditions
Specications
High speed machining vc =1.500m/min
Excellent surface roughness Rz=3,2 (Ra=1,0)
Safety structure for the centrifugal force under high speed cutting
conditions
Run-out is less than 10µm
Easy assembling method using the setting gauge
Running cost is reduced because of economical insert
l
l
l
l
l
l
Features
High Speed Finishing of Grey Cast Iron
SUMIBORON ”BN Finish Mill”
Euro stock
Delivery on request To be replaced by new item
Recommended Tightening Torque (N·m)
G53
RF-SET
R L
SNEW 1203 ADT L/R
SNEW 1203 ADT L/R-S
s BN700
BN700
1
2
FMUU
BFTX0509N
FMUJ P3 TRX20 1,8 x 45
BH0620
BTD0609
FMUE WB5-10 TH040 LH030 LH025
FMU 4080 R-S
FMU 4100 R-S
FMU 4125 R-S
FMU 4160 R-S
FMU 4200 R-S
FMU 4250 R-S
FMU 4315 R-S
80 82,8 60 63 27 12,4 7,0 25 6 1,6
100 102,8 76 63 32 14,4 8,5 29 8 2,4
125 127,8 75 63 40 16,4 9,5 29 10 3,4
160 162,8 100 63 40 16,4 9,5 29 12 5,6
200 202,8 130 63 60 25,7 14,0 38 16 9,2
250 252,8 130 63 60 25,7 14,0 38 20 14,3
315 317,8 240 80 60 25,7 14,0 40 24 27,8
R L ø D ø d1 ø d2 H ø d3 a b l 1
FMU 4000 0,5
2.
4.
5.
1.
3.
l
l
q
q
q
q
5,0
Cartridge
Insert Screw
Adjustment Screw
O-ring Insert Wrench Pin
Cat. No. Stock CBN
grade Figure
Cartridge Screw
Screw
Setting clamp Double screw
Wrench Wrench Wrench Dial-gauge is not included.
Spare Parts
Insert Cartridge
Gauge
Fig. 1 Fig. 2
Mounting
Type Cat. No.
Max.
Depth
of Cut
Weight
(Kg)
Fig.
No. of
teeth
Stock Dimensions (mm)
SUMIBORON ”BN Finish Mill”
FMU Type
Milling Cutters
Body
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
Specications
Approach angle: 90°
Axial rake angle: + 8°
Radial rake angle: + 2°
Max. Depth of Cut: 0,5 mm
Structure
insert Cartridge
Screw
Screw
Double
screw
Setting clamp
G54
H1
H
H1 ~ H48
H 2 -3
H 4 -5
H 6
H 7
H 8 -9
H10-11
H12-13
H14-15
H16-17
H16
H18-19
H20-26
H27-28
H29
H30-31
H32-35
H36-37
H38-39
H40
H41
H42
H43
H44-45
H46
H47
DGC 13000 EW .......................................................
WGX 13000 EW .......................................................
MSX 06000/08000/12000/14000 ES/EM/EW ..........
06000/08000/12000/12000 M .........................
WFXH 08000/12000 M .............................................
DFC(M) 09000 E ......................................................
WFX(F/M) 08000/12000 E........................................
WFX 08000 M...........................................................
TSX(F/M) 08000/13000E..........................................
WEX 1000/2000/3000 E/EL/EW/M ..........................
WAX 3000 E/EL .......................................................
4000 E/EL .......................................................
WMM(H) 2000 / 3000 E/EL/EW/ELW .....................
WRX 2000 / 3000 .....................................................
WBMR 2000/2000L ..................................................
WBMF 1000 .............................................................
WRCX 08000/10000 E .............................................
08000/10000/12000 M .................................
RSX(F) 08000/10000/12000 ES ...............................
08000/10000/12000 M ...............................
WFXC 08000/12000 E..............................................
WFXC 08000/12000 M .............................................
SCP 300/400 ............................................................
Milling Cutter Selection Guide ..............................
According to Work Materials / Applications
Modular Tools ..................................................
Selection Guide
Exchangeable Head Endmills
General Purpose Face Mills
High Feed Milling
High Feed Milling
”Sumi Dual Mill”
”Wave Mill” for Shoulder Milling
”Sumi Dual Mill”, tangential
”Sumi Wave” for Shoulder Milling
”Wave Mill” for Aluminium
”Wave Multi-Function Mill”
”Wave Repeater Mill”
”Wave Ball-Mill” for Roughing
”Wave Ball-Mill” for Finishing
”Wave Radius Mill”
Round Insert Mill
”Wave Mill” for Chamfering
Chamfering Endmill
Face Milling
Shoulder Milling
Others
Indexable
Endmills
Indexable
Endmills
New
New
New
New
New
New
Content A ~ P
H2
PMK N S H
WEX
DGC
WGX
WEX-M
WEX 2000-E/EL
DGC 13000-EW
H22
H23
H24
H6
H7
H23
H24
AXMT1235
(WEX 2000 E/F/M)
SNMU13T6..
ONMU05T6..
SOMT 1204..
ø14
~
ø63
ø40
(42,9)
~
ø63
(65,9)
ø25
~
ø63
ø32
~
ø63
ø16
~
ø40
ø25
~
ø40
AXMT1705..
(WEX 3000 E/F/M)
WGX 13000-EW
WEX 2000-M
WEX 3000-E/EL
WEX 3000-M
10
90
°
mm
14
90
°
mm
10
90
°
mm
14
90
°
mm
MSX
MSX(ES/EM/EW)
06000
08000
12000
14000
H9
WDMT0603..
WDMT0804..
WDMT1205..
WDMT1406..
ø16
~
ø63
1,0 ~ 2,5
20°
mm
WFX
WFX(M/F)
08000-E
12000-E
H16
H17
ø20
~
ø80
○ ○○ ◎◎◎◎ ○
◎ ○ ○ ◎◎○○
○ ◎◎◎ ◎◎◎◎◎◎◎
◎ ○ ○ ◎◎○○
○ ◎○ ◎◎◎◎◎◎
◎
○
:
:
MSX-M
H10
ø16
~
ø40
MSX 06000-M
08000-M
12000-M
○ ◎◎◎ ◎◎◎◎◎◎◎
mm
1,0 ~ 2,0
20°
3 ~ 6
45
°
mm
6
45
°
mm
SEE/MT 13T3..
WRX
H33
H34
○ ◎◎◎ ◎◎◎◎◎◎◎
AXMT1235.. (WRX2000)
AXMT1705.. (WRX3000)
27 ~ 53
mm
90
°
18 ~ 36
mm
90
°
WRX 2000-E/W
ø20
~
ø40
WRX 3000-E/W
ø32
~
ø50
WFX-M
WFX 08000-M
SOMT 0803..
8,0
8,0
DFC (M)
09000-E
XNMU 0606..
ø25
~
ø80
90
°
6
mm
○ ◎◎○ ◎◎○◎
H15
DFC
90
°
6
mm
10
90
°
mm
WEX 1000-E/EL
5
90
°
mm
ø10
~
ø25
AXMT0602
(WEX 1000 E/F)
4,10
7,20
H13
WFXH-M
WFXH 08000-M
WFXH 12000-M
◎ ◎◎◎◎◎◎◎
ø25
~
ø32
ø40
SOMT 1204..
(12000 Type)
15°
1,5
mm
15°
2,5
mm
○ ◎◎◎ ◎◎◎◎◎◎◎
TSX
TSX (-F)
08000E
TSX (-M)
13000E
12
90
°
mm
ø40
~
ø160
○ ◎○ ◎◎◎◎ ○
H19
ø40
~
ø63
LNEX 0804..
LNEX1306..
9,3
8,6
8
90
°
mm
Shoulder Milling ApplicationHigh Feed Milling
Preferred choice
Suitable
Carbon Steel / Alloy Steel
Tempored Steel / Die Steel
Stainless Steel
Cast Iron / Ductile Cast Iron
Non-Ferrous Metal
Aluminium Alloy
Ti Alloy / Heat Resistant Alloy
Hardened Steel HRC 45 ~ 55
General Purpose
Finishing
High Feed
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Finishing
Approach Angle
Application Work Material
Face
Milling
Ref. Page
Cutter
Type
Series Insert
Type
Approach
Angle
Max. Depth
of Cut (mm)
Cutter
Diameter
(mm)
Approach Angle
Indexable
Endmills
Indexable Endmill
Selection Guide
Face Milling
New
New
New
H3
PMK N S H
WBMR
WBMF
WBMR 2000
H37
H39
ZNMT 1804100-C
2004100-S
ZPGU 1551050
SDMA 0903..
R10
(ø20)
~
R25
(ø50)
R5
(ø10)
~
R15
(ø30)
WBMF 1000
WBMR 2000-L
20 ~ 43
mm
0,1 ~ 0,4
mm
SCP SCP
H47
ø8
~
ø32
WAX
H28
H29
AECT1604..
(WAX 3000E/EL)
AECT2206..
(WAX 4000E/EL)
ø20
~
ø40
ø25
~
ø40
◎○○○○
◎ ◎ ◎◎◎◎◎ ○
◎ ◎ ◎◎◎◎ ○○
○ ◎◎◎◎ ╳╳╳╳○◎
WAX 4000-E/EL
WAX 3000-E/EL
16 ~ 18
mm
90
°
22 ~ 24
mm
90
°
WRCX-M
WRCX
WRCX 08000-E
10000-E
H40
H42
H43
H41
QPMT 0803../10T3../
1204..
QPET 10T35../1204..
ø12
~
ø32
ø20
~
ø40
WRCX 08000-M
12000-M
4 ~ 5
mm
4 ~ 6
mm
APMT 1035../1605..
APET 1035../1605..
WMM(H)
WMM(H) 2000
3000 H31
ø20
~
ø25
ø32
~
ø40
39
90
°
mm
◎ ◎◎◎◎ ◎ ◎◎◎◎◎◎◎
◎○◎◎◎◎
◎ ○◎◎ ◎◎◎◎ ◎○○
◎ ○◎◎ ◎◎◎◎ ◎○○
17 ~ 26
mm
90
°
RSX(F)
08000-ES
10000-ES
12000-ES
RSX(F)
08000-M
10000-M
12000-M
ø20
~
ø32
(ES)
ø40(M)
RSX
5
mm
6
mm
RDET0803..
RDET10T3..
RDET1204..
RSX-M
4
mm
45°
2 ~ 3
mm
◎ ◎◎◎◎◎◎◎
WFXC-E
WFXC-M
WFXC 08000-E
WFXC 12000-E
ø08
~
ø16
ø25
~
ø32
45°
H45
H46
SOMT0803../1204..
SOET0803../1204..
WFXC 08000-M
WFXC 12000-M
8,0
8,0
45°
ø16
ø25
~
ø32
◎ ◎◎◎◎◎◎◎
Alumimium3D Prolling Application
Chamfering
Carbon Steel / Alloy Steel
Tempored Steel / Die Steel
Stainless Steel
Cast Iron / Ductile Cast Iron
Non-Ferrous Metal
Aluminium Alloy
Ti Alloy / Heat Resistant Alloy
Hardened Steel HRC 45 ~ 55
Finishing
High Feed
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Finishing
Approach Angle
Application Work Material
Face
Milling
Ref. Page
Cutter
Type
Series Insert
Type
Approach
Angle
Max. Depth
of Cut (mm)
Cutter
Diameter
(mm)
General Purpose
Approach Angle
Indexable Endmill
Selection Guide
Indexable
Endmills
Multi-Purpose
New
New
New
New
H4
l
l
6D 3D
l
l
=
Indexable
Endmills
Carbide arbor
Steel arbor
Shoulder Milling Squareness
Overhang (mm)
Deviation (µm)
Vibration
Amplitude
Vibration
Amplitude
1st Step
(8mm)
2nd Step
(8mm)
3rd Step
(8mm)
Low
Vibration !
Work Material : C50
Tool : WEX2025M12Z4 (øD=25, 4 teeth)
Cutting Conditions
: vc = 100m/min, ft = 0,1mm/tooth
doc = 8mm x 3 passes, woc = 2,0mm, Equipment: M/C BT50
Deviation
Shoulder Reference Line
Carbide Arbor
Steel Arbor
Note
Cutting conditions can vary according to cutter reach,
rigidity of machine tool / workpiece etc.
Work Material : C50
Tool : WEX2025M12Z4 (øD=25, 4 teeth)
Cutting Conditions
: vc = 100m/min, ft = 0,1mm/tooth
doc = 8mm x 3 passes, woc = 2,0mm, Equipment: M/C BT50
Modular Head + Carbide Arbor Standard Shank Type Endmill
General Features
Characteristics
Performance
Exchangeable Head Endmills
Modular Tools
l
l
Exchangeable head endmills are available in 7types !
• Endmill for Shoulder Milling • Endmill for Shoulder Milling
WFX Type WEX Type
• High Feed Endmill • High Feed Endmill
WFXH Type MSX Type
• Radius Endmill • Multipurpose Radius Endmill
RSX Type WRCX Type
• Endmill for Chamfering
WFXC Type
A wide variety of possible combinations with carbide arbors (16 items)
and steel arbors (4 items) !
Up to 6 x D from Modular End Mill with Carbide Arbor
A Carbide Arbor improves feed rates, surface nish, sizing, and tool life.
Easy to change screw-on endmill type WEX and carbide arbor
Suitable for milling with
long overhangs when
combined with carbide or steel arbors!
Economically
designed
exchangeable head!
Carbide Arbor Comparison ...
Euro stock Recommended Tightening Torque (N·m)
WFX 08000-M
WEX 2000-M
3000-M
WFXH 08000-M
12000-M
MSX 06000-M
08000-M
12000-M
WRCX 08000-M
12000-M
16000-M
RSX(F) 10000-M
12000-M
WFXC 08000-M
H5
L
M
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
M8 8,5 15 120 10 18 145
M8 8,5 15 160 10 18 185
M8 8,5 16 120 10 18 145
M8 8,5 16 160 10 18 185
M10 10,5 18 150 10 20 180
M10 10,5 18 200 10 20 230
M10 10,5 20 150 10 20 180
M10 10,5 20 200 10 20 230
M12 12,5 23 200 10 22 235
M12 12,5 23 250 10 22 285
M12 12,5 25 200 10 22 235
M12 12,5 25 250 10 22 285
M16 17,0 28 200 10 24 240
M16 17,0 28 300 10 24 340
M16 17,0 32 200 10 24 240
M16 17,0 32 300 10 24 340
MA 15 M08 L120C
MA 15 M08 L160C
MA 16 M08 L120C
MA 16 M08 L160C
MA 18 M10 L150C
MA 18 M10 L200C
MA 20 M10 L150C
MA 20 M10 L200C
MA 23 M12 L200C
MA 23 M12 L250C
MA 25 M12 L200C
MA 25 M12 L250C
MA 28 M16 L200C
MA 28 M16 L300C
MA 32 M16 L200C
MA 32 M16 L300C
l2
l1
LøDødM
l
L
M
l
l
l
l
M8 8,5 16 120 10 18 145
M10 10,5 20 150 10 20 180
M12 12,5 25 200 10 22 235
M16 17,0 32 200 10 24 240
MA 16 M08 L120S
MA 20 M10 L150S
MA 25 M12 L200S
MA 32 M16 L200S
l2
l1
LøDødM
S
M 8 8 13 23
M10 8 15 46
M12 10 19 80
M16 10 24 90
W
MA 15 M08 L120 C
H23
H24
H41
H10
H43
H16
H13
H46
Indexable
Endmills
Dimensions (mm)Dimensions (mm)
( Modular tool head + arbor )
Modular Tool System
Cat. No.
Stock
Carbide Arbor
Cat. No.
Stock
Steel Arbor
Wrench
Screw
l
l
l
Refer to the Head Cat. No. chart on pages
H18, H19, H35 and H37
to select the
arbor size in the table above.
Check the mounting screw size of the head and arbor beforehand.
When attaching head to an arbor, follow the standard tighting torque in the table
above.
Notes about tightening the head:
Recommended Tightening Torque
Identication of Catalogue No.
Modular Arbor
Shank
Diameter
Mounting
Screw
Arbor
Length
Material
C: Carbide
S: Steel
Carbide Arbor
Steel Arbor
Product Range
Carbide and Steel Arbor
Exchangeable Head Endmills
Modular Tools
Shoulder Milling
High Feed Milling
Radius Milling
Chamfering
„Wave Mill“ - Series
„Wave Mill“ - Series
„Wave Mill“ - Series
„Wave Mill“ - Series
„Metal Slash Mill“ -
Series
„Wave Radius Mill“ -
Series
„Wave Radius Mill“ -
Series
Shoulder milling of Steel, Die Steel, Cast Iron, Stainless
Steel and Non-Ferrous Metal
High efciency milling of Steel, Cast Iron, Stainless Steel
and Non-Ferrous Metal
High feed milling of Steel, Die Steel, Cast Iron, Stainless
Steel and Non-Ferrous Metal
High feed milling of Steel, Cast Iron and Stainless Steel
Milling of Exotic Alloy
Milling of Steel, Cast Iron, Stainless Steel and Non-Ferrous
Metal
Chamfering of Steel, Die Steel, Cast Iron, Stainless Steel
and Non-Ferrous Metal
Series Cat. No.Application Work Material Page
Modular Type
H6
DGCS 13 R BW 0609 F LH 040 BFTX 0412 IP TRDR 15 IP BFTX 0418 IP
ISO
P
150-200-250 0,10-0,25-0,40 <4 ACP200
ACP300
180-250-350 0,10-0,30-0,45 <4 ACP200
ACP300
100-150-200 0,15-0,25-0,35 <4 ACP200
ACP300
M160-200-250 0,15-0,23-0,30 <3 ACM200
ACM300
ACP300
K100-200-250 0,10-0,25-0,40 <5 ACK200
ACK300
ISO
P
150-200-250 0,10-0,30-0,50 <2 ACP200
ACP300
180-250-350 0,10-0,50-0,50 <2 ACP200
ACP300
100-150-200 0,15-0,25-0,30 <2 ACP200
ACP300
M160-200-250 0,15-0,23-0,30 <2 ACM200
ACM300
ACP300
K100-200-250 0,10-0,30-0,50 <2 ACK200
ACK300
-10°
-5°
6mm 45° 3mm
45°
SNMU / SNEU ONMU / ONEU
ØDØd4Ød l1l2L
DGC 13040 EW l40 (42,90) 54 32 40 (38,44) 85 125 3 0,7
DGC 13050 EW l50 (52,90) 65 32 40 (38,44) 85 125 3 0,9
DGC 13063 EW l63 (65,90) 77 32 40 (38,44) 85 125 4 1,1
DGC 13 040 EW
Ød4
ØD
l2
l1
L
Ød
l
=
=
SNMU 13T6ANER L
lllll 1
SNMU 13T6ANER G
lllll 1
SNMU 13T6ANER H
lllll 1
SNMU 13T6ANER F
L
lllll 2
SNMU 13T6ANER FG
lllll 2
SNEU 13T6ANER L
l l 1
SNEU 13T6ANER G
l l 1
SNEU 13T6ANER FL
l l 2
SNEU 13T6ANER FG
l l 2
XNEU 13T6ANEN W
l l 3
ONMU 05T6ANER L lllll 4
ONMU 05T6ANER G lllll 4
ONEU 05T6ANER L l l 4
ONEU 05T6ANER G l l 4
ACK300
ACK200
ACP100
ACP200
ACP300
P K
K
K
M
PM
PMPM
ACM300
ACM200
MS
MS
MS
G6/G7
3,0
Indexable
Endmills
”Sumi Dual Mill”
Face Mill
DGC(
EW
) Type
Rake
Angle
Radial
Axial
Body – Shank Type
General Milling for Steel and Cast Iron
Spare Parts
SNMU – Recommended Cutting Conditions ONMU – Recommended Cutting Conditions
Shim Shim Screw L Seat Wrench Insert Srew Insert Wrench Insert Srew (*)
Optional
Work
Material
Cutting Speed
vc (m/min)
Feed Rate
ft (min/t)
Depth
of Cut
(mm)
Grade
Fit-
ness
General
Steel
Alloyed
Steel
Die Steel
Stainless
Steel
GG+GGG
Work
Material
Cutting Speed
vc (m/min)
Feed Rate
ft (min/t) Grade
Fit-
ness
General
Steel
Alloyed
Steel
Die Steel
Stainless
Steel
GG+GGG
*Corners can be changed
simply by loosening the
screw. (Only suitable for
DGC / DGCM types with
body size ≥ Ø80).
Body Identication Details
Insert
Insert Screw
Shim Screw
Shim
Attaching Octagonal Inserts
Firmly align insert with
supporting face, press down
in the direction of the arrow
and tighten the screw to x
the insert.
Press down rmly from above
Align with
supporting
faces
Cutter
Series
Insert
Size
Cutter
Diameter
Endmill
Type
Weldon
Cat. No.
Stock
No. of
Teeth
Weight
(kg)
( ) Figures in brackets indicate values for inserts of type ONMU
Dimensions (mm)
Preferred choice SuitableMin. – Optimum – Max.
Japan stock
Euro stock
Inserts
Application Coated Carbide
High Speed/Light cut
General Purpose
Roughing
Cat. No. Fig.
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Depth
of Cut
(mm)
Recommended Tightening Torque (N·m)
H7
ØDØd4Ød l1l2L
WGX 13032 EW m32 44 32 40 85 125 3
WGX 13040 EW m40 52 32 40 85 125 3
WGX 13050 EW m50 62 32 40 85 125 4
WGX 13063 EW m63 76 32 40 85 125 5
-20° ~ 24°
20° ~ 22°
6mm 45°
WGX 13 032 EW
Ød4
ØD
Ød
l1l2
L
WGX 130__EW
øD = 32
– –
BFTX 03512
I
P
TRDR 15
I
P
3,0
–
øD = 40~63
WGCS 13 R
BW 0507 F
BFTX 03512
I
P
TRDR 15
I
P
3,0 LH 035
ISO
P
180~280HB
150-200-250
0,15-0,20-0,25 ACP200
≤180HB 180-265-350
0,10-0,25-0,40 ACP200
200~220HB
100-150-200
0,15-0,20-0,25 ACP200
M-
160-205-250
0,15-0,23-0,30 ACM300
K
250HB 100-175 -250
0,15-0,23-0,30 ACK200
S-
30 - 50- 80
0,10-0,20-0,30 ACM300
SEET 13T3AGFR-L m m
1
SEET 13T3AGSR-L lllllll
1
SEET 13T3AGSR-G lllllll
1
SEMT 13T3AGSR-L lllllll
1
SEMT 13T3AGSR-G lllllll
1
SEMT 13T3AGSR-H lllllll
1
SEMT 13T3AGSR-FG lllllll
2
XEEW 13T3AGER-WR
m m
3
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
P K
K
K
M
PM
PM
M
S
M
S
M
S
M
S
PM
H1
DL1000
N
N
K
N
G10/G11
Inserts are not included.
ø 32 mm cutters do not have a seat.
Indexable
Endmills
Rake
Angle
Radial
Axial
Cutter
Series
Insert
Size
Cutter
Diameter
Endmill
Type
Weldon
Cat. No.
Stock
No. of
Teeth
Dimensions (mm)
Body – Dimensions Identication Details
”Sumi Wave” Face Mill
WGX (
EW
) Type
Body – Shank Type
General Milling for Steel and Cast Iron
Insert Shape Characteristics
Unique wiper edge shape for improved surface roughness
Applicable
Cutters
Seat
Screw
Insert
Screw
Insesrt
Wrench
Spanner
(for Seat)
Seat
Spare Parts
Minimum-Optimum-Maximum
Work Material Hardness Cutting Speed
v
c
(m/min)
Feed Rate
f
t
(
mm/tooth
)Grade
General Steel
Soft Steel
Die Steel
Stainless Steel
Cast Iron
Exotic Alloy
Recommended Cutting Conditions
Insert
Seat Screw
Seat
Insert
Screw
General-purpose
G type chipbreaker
Low-burr design
FG type chipbreaker
Optimal nose
radius
for high strength
Optimised chamfer shape
reduces burrs on cutting
surface
Large rake angle and cutting
edge rake angle improves
cutting edge sharpness
Fig. 1
Fig. 2
Application Coated Carbide
Fig.
High Speed/Light Cut
General Purpose
Roughing
Cat. No.
Inserts
Carb. DLC
Fig. 3
MSX
WRCX
J JJJ J JJJ –
JJJ J J JJ JJ
JJJ
JJ
J
16,0 –
14,0 –
12,0 –
10,0 –
8,0 –
6,0 –
4,0 –
2,0 –
0l l l l l l l l l
0,1 0,2 0,3 0,4 0,5 0,6 0,7 1,0 2,0
”METAL SLASH MILL”
Power Mill
MSX
(WDMT1406)
WRCX
(QPMT200608)
H8
”METAL SLASH MILL”
l
=
q
=
excellent
very good
good
Integral Coolant Hole
Otimised chip removal
– massive chip
avacuation pockets
Wide Application Range
Face milling, slotting,
helical boring
and plunging
Durable Cutter Body
Special alloyed steel with
hard surface
Double Clamp
Secure insert clamping
for stable cutting
Low Cutting Force
Unique insert shape
reduces cutting force
Feed Rate: ft (mm/tooth)
Depth of Cut: doc (mm)
Roughing operation (Carbon steel, woc=30%)
Face Milling
Slotting
High Feed
Condition
General
Condition
Helical
Boring Proling
Ultra High Feed
Boosts Productivity – Cuts Costs
MSX Type
Features
The Metal Slash Mill type MSX is a new multi function high shear milling cutter
with ultra high feed capability suitable for face milling, slotting, plunging and
helical boring. At 50GPa the ultra hard Super ZX coated inserts feature a
sharp cutting edge which demonstrates extreme resistance to wear and heat
massively boosting productivity and tool life.
The vibration free cutting action ensures accurate sizing, improved surface
nish, and protection of the machine tool/workpiece from damage. Inserts are
double clamped in wide chip gullets to maximise rigidity and chip evacuation
with temperature at the cutting edge being easily controlled via an optional
air blast through integral coolant holes.The MSX cutter is readily applied to
general purpose machining across the P (steel) M (stainless) and K (cast iron)
range of workpiece materials with impressive results.
Advantages
Application Range
Indexable
Endmills
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
H9
ACP300ACP200 ACK300
6,35 2,0 1,5 1,0
8,5 4,0 2,0 1,5
12 5,0 2,0 2,0
14 6,0 2,0 2,5
WDMT 0603 ZDTR
WDMT 0603 ZDTR-H
WDMT 0804 ZDTR
WDMT 0804 ZDTR-H
WDMT 1205 ZDTR
WDMT 1205 ZDTR-H
WDMT 1406 ZDTR
WDMT 1406 ZDTR-H
l l l
l l l
l l l
l l l
l l l
l l l
l l l
l l l
ød s r
2,0
mm
20
°
2,5
mm
20
°
1,0
mm
20
°
1,5
mm
20
°
øD øD
øD
øD
ød ød
ød
ød
L L
L
L
l 1 l 1
l 1
l 1
l 2 l
2
l 2
l 2
q
l
q
q
q
l
l
q
q
l
q
l
q
l
l
l
l
q
q
q
q
l
l
l
q
q
l
l
q
q
q
q
q
l
l
l
q
q
q
q
q
q
16 16 30 80 110 2 1
16 16 70 80 150 2 1
16 15 30 120 150 2 1
17 16 20 130 150 2 1
18 16 20 130 150 2 1
20 20 50 80 130 3 1
20 20 100 80 180 3 1
20 19 50 130 180 3 1
22 20 30 150 180 3 1
25 25 60 80 140 3 1
25 24 60 80 140 3 1
25 25 120 130 250 3 1
25 24 60 190 250 3 1
20 20 50 80 130 3 1
25 25 60 80 140 3 1
32 32 70 80 150 2 2
32 32 120 130 250 2 2
35 32 50 200 250 2 2
40 32 50 100 150 3 2
40 32 50 200 250 3 2
50 42 50 200 250 4 2
32 32 70 80 150 2 2
20 20 50 80 130 2 1
20 20 100 80 180 2 1
20 19 50 130 180 2 1
22 20 30 150 180 2 1
25 25 60 80 140 2 2
25 25 120 130 250 2 2
25 24 60 190 250 2 2
28 25 40 210 250 2 2
32 32 70 80 150 3 2
32 32 120 130 250 3 2
35 32 50 200 250 3 2
20 20 50 80 130 2 1
25 25 60 80 140 2 2
32 32 70 80 150 3 2
40 32 50 100 150 2 2
40 32 50 200 250 2 2
50 42 50 100 150 3 2
50 42 50 200 250 3 2
63 42 50 100 150 4 2
63 42 50 200 250 4 2
MSX 06016 ES
MSX 06016 EM
MSX 06016 EM15
MSX 06017 EM
MSX 06018 EM
MSX 06020 ES
MSX 06020 EM
MSX 06020 EM19
MSX 06022 EM
MSX 06025 ES
MSX 06025 ES24
MSX 06025 EM
MSX 06025 EM24
MSX 06020 EW
MSX 06025 EW
MSX 12032 ES
MSX 12032 EM
MSX 12035 EM
MSX 12040 ES
MSX 12040 EM
MSX 12050 EM
MSX 12032 EW
MSX 08020 ES
MSX 08020 EM
MSX 08020 EM19
MSX 08022 EM
MSX 08025 ES
MSX 08025 EM
MSX 08025 EM24
MSX 08028 EM
MSX 08032 ES
MSX 08032 EM
MSX 08035 EM
MSX 08020 EW
MSX 08025 EW
MSX 08032 EW
MSX 14040 ES
MSX 14040 EM
MSX 14050 ES
MSX 14050 EM
MSX 14063 ES
MSX 14063 EM
BFTX 02505 IP 1,5
TRDR 08 IP – – –
BFTX 0306 IP 2,0
TRDR 08 IP – – –
BFTX 0306 IP 2,0
TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08
BFTX 0409 IP 3,0
TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15
BFTX 0511 IP 5,0
TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20
MSX 06000E
MSX 08020E , MSX 08022E
MSX 08025E , MSX 08028E , MSX 08032E , MSX 08035E
MSX 12000E
MSX 14000E
MSX - E
ES :
EM :
EW :
ES :
EM :
EW :
:
WDMT 0603
:
WDMT 1205
:
WDMT 0804
:
WDMT 1406
”METAL SLASH MILL”
MSX
06000/08000 ES /EM/EW
”METAL SLASH MILL”
MSX
12000/14000 ES /EM/EW
G43
Indexable
Endmills
Max.
doc
ZDTR-H : Stronger cutting edge
Cat. No.
Coated Carbide
Dimensions (mm)
Fig. Fig.
Fig.
Fig.
Inserts
Cat. No. Cat. No.
Cat. No.
Cat. No.
Shank Shank
Shank
Shank
Stock Stock
Stock
Stock
Dimensions (mm) Dimensions (mm)
Dimensions (mm)
Dimensions (mm)
No.of
teeth
No.of
teeth
No.of
teeth
No.of
teeth
Body
Body
Body
Body
For insert type
For insert type
For insert type
For insert type
Short type with cylindrical shank
Long type with cylindrical shank
Short type with Weldon shank
Short type with cylindrical shank
Long type with cylindrical shank
Short type with Weldon shank
Spare Parts
Insert Screw Insert Wrench Clamp C Ring Clamp Screw Applicable Endmill
Fig.
2
Fig.
1
”METAL SLASH MILL”
H10 l
=
W S
W S
W S
ACP
200 ACP
300 ACK
300
ACP
200 ACP
300 ACK
300
øD ød M L l2l3
l
q
q
l
q
25 12,5 M12 56 35 5 21 10 19 2
28 12,5 M12 56 35 5 21 10 19 2
30 17,0 M16 63 40 5 23 10 24 3
32 17,0 M16 63 40 5 23 10 24 3
35 17,0 M16 63 40 5 23 10 24 3
MSX08025M12Z2
MSX08028M12Z2
MSX08030M16Z3
MSX08032M16Z3
MSX08035M16Z3
l1
øD ød M L l2l3
l
q
l
q
l
16 8,5 M8 42 25 5 17 8 13 2
18 8,5 M8 42 25 5 17 8 13 2
20 10,5 M10 49 30 5 19 8 15 3
22 10,5 M10 49 30 5 19 8 15 3
25 12,5 M12 56 35 5 21 10 19 3
MSX06016M08Z2
MSX06018M08Z2
MSX06020M10Z3
MSX06022M10Z3
MSX06025M12Z3
l1
øD ød M L l2l3
l
q
l
32 17,0 M16 63 40 5 23 10 24 2
35 17,0 M16 63 40 5 23 10 24 2
40 17,0 M16 63 40 5 23 10 24 3
MSX12032M16Z2
MSX12035M16Z2
MSX12040M16Z3
l1
MSX 06 016 M08 Z2
1,0
mm
20
°
1,5
mm
20
°
2,0
mm
20
°
(MSX 08000M) (MSX 12000M)
8,5 4,0 2,0 1,5
12 5,0 2,0 2,0
WDMT 0804 ZDTR
WDMT 0804 ZDTR-H
WDMT 1205 ZDTR
WDMT 1205 ZDTR-H
l l l
l l l
l l l
l l l
ød s r
6,35 3,0 1,5 1,0
WDMT 0603 ZDTR
WDMT 0603 ZDTR-H
l l
l l l
ød s r
– – – TRDR 08 IP BFTX 02505 IP 1,5 MSX 06016M ~ MSX 06025M
CCH 3,5 CR 03 BFTX 03510 IP 08 TRDR 08 IP BFTX 0306 IP 2,0 MSX 08025M ~ MSX 08035M
CCH 3,5 CR 03 BFTX 03510 IP 15 TRDR 15 IP BFTX 0409 IP 3,0 MSX 12032M ~ MSX 12040M
: WDMT 0603 : WDMT 0804
: WDMT 1205
H5
q
=
Indexable
Endmills
Euro stock
Cutter
type
Insert
size
Diameter
Mounting
screw
No. of
teeth
Spare Parts
Insert Wrench Insert Screw
Applicable
Endmill
Clamp C Ring Clamp Screw
Max.
doc
Cat. No.
Coated Carbide Dimensions (mm)
Max.
doc
Cat. No.
Coated Carbide Dimensions (mm)
Cat. No.
Stock
Dimensions (mm)
Inserts are not included. Inserts are not included.
Inserts are not included.
Cat. No.
Stock
Dimensions (mm)
No. of
teeth
Cat. No.
Stock
Dimensions (mm)
Inserts for MSX 08000M/12000M TypeInserts for MSX 06000M Type
HeadsHeads
Heads
Axial rake angle: 8°
Radial rake angle: -3° ~ -8°
Axial rake angle: 8°
Radial rake angle: -3° ~ -8°
High feed and high efciency
machining endmills High feed and high efciency machining endmills
For insert type For insert type
For insert type
Identication of Catalogue No.
H – Strong Cutting Edge
H – Strong Cutting Edge
Modular Type
MSX
06000/08000 M Type
MSX
08000/12000 M Type
Exchangeable Head Endmills Exchangeable Head Endmills
No. of
teeth
No. of
teeth
Delivery on request
Recommended Tightening Torque (N·m)
H11
ACP200 100-150-200
WDMT 0603
WDMT 0804
WDMT 1205
WDMT 1406
WDMT 0603
WDMT 0804
WDMT 1205
WDMT 1406
WDMT 0603
WDMT 0804
WDMT 1205
WDMT 1406
WDMT 0603
WDMT 0804
WDMT 1205
WDMT 1406
WDMT 0603
WDMT 0804
WDMT 1205
WDMT 1406
ACP200 80-130-180
ACP300 80-120-150
ACK300 100-150-200
ACK300 40-80-100
ø16 ø20 ø25 ø32 ø40 ø50~66
0,8 0,8 0,8 0,8 0,8 0,8 – – – – – – – –
– – 1,0 1,0 1,0 1,2 1,0 1,2 – – – – – –
– – – – – – 1,2 1,4 1,2 1,4 1,2 1,4 – –
– – – – – – – – 1,5 1,5 1,5 1,5 1,5 1,5
0,7 0,8 0,7 0,8 0,7 0,8 – – – – – – – –
– – 0,8 1,0 0,8 1,2 0,8 1,2 – – – – – –
– – – – – – 1,0 1,4 1,0 1,4 1,0 1,4 – –
– – – – – – – – 1,3 1,5 1,3 1,5 1,3 1,5
0,8 0,7 0,8 0,7 0,8 0,7 – – – – – – – –
– – 1,0 0,8 1,0 0,8 1,0 0,8 – – – – – –
– – – – – – 1,2 1,2 1,2 1,2 1,2 1,2 – –
– – – – – – – – 1,5 1,3 1,5 1,3 1,5 1,3
0,8 1,0 0,8 1,0 0,8 1,0 – – – – – – – –
– – 1,0 1,2 1,0 1,4 1,0 1,4 – – – – – –
– – – – – – 1,2 1,5 1,2 1,5 1,2 1,5 – –
– – – – – – – – 1,5 1,8 1,5 1,8 1,5 1,8
0,5 0,5 0,5 0,5 0,5 0,5 – – – – – – – –
– – 0,5 0,6 0,5 0,8 0,5 0,8 – – – – – –
– – – – – – 0,6 1,0 0,6 1,0 0,6 1,0 – –
– – – – – – – – 1,0 1,2 1,0 1,2 1,0 1,2
WDMT 0603.... 1,0 1,5
WDMT 0804.... 1,5 2,0
WDMT 1205.... 2,0 2,0
WDMT 1406.... 2,5 2,0
ø80~100
r
WDMT0603ZDTR WDMT0804ZDTR WDMT1205ZDTR WDMT1406ZDTR
a
max.
min.
øB
max.
øB
a
max.
min.
øB
max.
øB
a
max.
min.
øB
max.
øB
a
max.
min.
øB
max.
øB
16 6°00’ 21 31
17 5°00’ 23 33
18 4°30’ 25 35
20 3°30’ 29 39 7°30’ 25 38
22 3°00’ 33 43 5°30’ 29 42
25 2°00’ 39 48 4°00’ 35 48
28 3°00’ 41 54
32 2°30’ 49 62 6°30’ 42 63
35 2°00’ 55 68 5°00’ 48 69
40 1°30’ 65 78 4°00’ 58 79 6°00’ 53 78
50 2°30’ 78 99 3°30’ 73 98
63 2°00’ 103 124 2°00’ 99 124
66 1°30’ 109 130 1°45’ 105 130
80 1°30’ 133 158
100 1°00’ 173 198
d
MSX 06000 WDMT 0603.... 2,0 0,403
MSX 08000 WDMT 0804.... 2,5 0,593
MSX 12000 WDMT 1205.... 3,0 1,030
MSX 14000 WDMT 1406.... 3,5 1,219
l
l
B
min
.
Bmax.
”METAL SLASH MILL”
Indexable
Endmills
Information for Programming
For machine programming, please use the theoretical corner radius (R) shown in the list.
Maximum depth (d) between theoretical radius and actual prole will be left on the nished surface, as shown below.
Body Insert Theoretical Radius (R) Remaining Depth (d)
Cutter
Ø
Ramping
Helical boring
Ramping
Helical boring
Ramping
Helical boring
Ramping
Helical boring
doc : max 1,0 doc : max 1,5 doc : max 2,0 doc : max 2,5
Plunging and Helical Boring
Helical Boring
Ramping
doc: Max. Depth
a: Max. Angle
MSX Type
Max doc
Insert Cat. No.
Recommended Cutting Conditions
doc
(mm)
Feed rate
(mm/tooth)
doc
(mm)
Feed rate
(mm/tooth)
doc
(mm)
Feed rate
(mm/tooth)
doc
(mm)
Feed rate
(mm/tooth)
doc
(mm)
Feed rate
(mm/tooth)
Shell Type (øD)Endmill Type (øD)
doc
(mm)
Feed rate
(mm/tooth)
doc
(mm)
Feed rate
(mm/tooth)
Work
Material
Coated
Carbide
Grade
Cutting
Speed
vc (m/min)
General Steel
(Below HB200)
Insert
Cat.
No.
Alloy Steel
(Below HRC45)
Stainless Steel
X5CRNI1810,
Others
Cast Iron
GG, GGG
Hardened Steel
(Below HRC50)
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity.
The above gures are guidelines for use with the BT50 machine tool.
The above cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D=3 and less than or equal L/D=5, settings should be adjusted to approximately
70 to 80% of those indicated in the above cutting conditions (i.e. doc and Feed Rate).
When tool overhang is more than L/D=5 and less than or equal L/D=8, settings should be adjusted to approximately
50 to 60% of those indicated in the above cutting conditions (i.e. doc and Feed Rate).
H12
2,0 2,58 0 2,48 0 2,37 0 2,25 0
2,5 2,47 0 2,37 0 2,25 0 2,14 0
3,0 2,36 0 2,26 0 2,14 0 2,11 0
3,5 2,24 0,01 2,14 0 2,03 0 1,91 0
4,0 - - - 2,03 0,04 1,91 0,03 1,8 0,01
2,0 1,41 0 1,30 0 1,21 0
2,5 1,30 0,02 1,19 0,01 1,09 0
3,0 - - - - - - 0,98 0,05
R0,4 R0,8 R1,2 R1,6
WFXH 08025 M 25 9,69 9,48 9,27 -
08032 M 32 16,6 16,4 16,2 -
WFXH 12040 M 40 15,8 15,5 15,3 15,1
ØDc
Ød1
Ød
Ød2
b
Ø
Db
a
ØDc
Lf
SOMT 08 04- SOMT 08 08- SOMT 08 12-
SOMT 12 04- SOMT 12 08- SOMT 12 12- SOMT 12 16-
ØDc
25 35 49 1°30‘
32 49 63 0°30‘
25 35 48 3°
32 49 62 1°30‘
25 34 47 4°30‘
32 48 61 2°30‘
40 56 79 1°
40 56 78 1°30‘
40 55 77 2°30‘
40 55 76 3°30‘
SOMT 08 04-
SOMT 08 08-
SOMT 08 12-
SOMT 12 04-
SOMT 12 08-
SOMT 12 12-
SOMT 12 16-
DCN
G44
l
=
General Features
WaveMill WFXH type is a high efciency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.
Characteristics
Stable, high-efciency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.
Fig. 1 Fig. 2
Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommen-
ded for the WFXH type.
Notes on Corner Finishing - Remaining Material
WFXH 08000 Type
WFXH 12000 Type
Programmed
Corner R
Programmed
Corner R
Overcut Portion
Uncut PortionUncut Portion
Uncut Portion Uncut Portion Uncut Portion
Uncut Portion Uncut Portion Uncut Portion Uncut Portion
Overcut Portion Overcut Portion Overcut Portion
Overcut Portion Overcut Portion Overcut Portion Overcut Portion
Shape Shape Shape
Shape Shape Shape Shape
Fig. 1
Fig. 2
Fig. 1
Fig. 2
Fig. 1
Fig. 2
Fig. 2
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 1
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 1
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 1
Body Cat. No.
Actual machined corners will have uncut and overcut portions due to the shape of the inserts.
Programmed
Corner R
Programmed
Corner R
Minimum Cutting Diameter
DCN based on insert nose
Taper Cutting and Helical Milling
Insert Cat. No. Helical Millilng Taper Cutting
Max. Ramping AngleMin. Max.
Minimum Diameter Maximum Diameter
Minimum and Maximum Diameters
Ramping Angle
Ramping Angle
Indexable
Endmills
”Wave Mill” Series
WFXH - M Type
New
Euro stock Recommended Tightening Torque (N·m)
H13
ØDØd M L l1l2l3W S
WFXH08025M12Z2 25 12,5 M12 56 35 5 21 10 19 2 0,1
08032M12Z3 32 17,0 M16 63 40 5 23 10 24 3 0,2
ØDØd M L l1l2l3W S
WFXH12040M12Z3 40 17,0 M16 63 40 5 23 10 24 3 0,2
SOMT 080304 PZER L lllllll – – 0,4 1
080308 PZER L lllllll – – 0,8 1
SOMT 080304 PZER G lllllll – – 0,4 1
080308 PZER G lllllll – – 0,8 1
080312 PZER G lllllll – – 1,2 1
SOMT 080308 PZER H lllllll – – 0,8 1
080312 PZER H lllllll – – 1,2 1
SOET 080304 PZER G lllllll – – 0,4 1
080308 PZER G lllllll – – 0,8 1
080312 PZER G lllllll – – 1,2 1
SOET 080302 PZFR S –––––––l l 0,2 1
080304 PZFR S –––––––l l 0,4 1
080308 PZFR S –––––––l l 0,8 1
SOMT 120408 PDER L lllllll – – 0,8 2
SOMT 120404 PDER G lllllll – – 0,4 2
120408 PDER G lllllll – – 0,8 2
120412 PDER G lllllll – – 1,2 2
120416 PDER G lllllll – – 1,6 2
SOMT 120408 PDER H lllllll – – 0,8 2
SOET 120408 PDFR S –––––––l l 0,8 2
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
8,0
8,0
3,175
12,7
12,7
4,76
Ø25 Ø32 Ø40
ap
(mm)
ap
(mm)
ap
(mm)
P
ACP200 100 - 150 - 200 SOMT08
0,8 0,8 0,8 0,8 - -
SOMT12
- - - - 1,0 1,0
ACP200
80 - 130 - 180 SOMT08
0,7 0,8 0,7 0,8 - -
SOMT12
- - - - 0,8 1,0
M
ACM300
80 - 120 - 150 SOMT08
0,8 0,7 0,8 0,7 - -
SOMT12
- - - - 1,0 0,8
K
ACK300 100 - 150 - 200 SOMT08
0,8 1,0 0,8 1,0 - -
SOMT12
- - - - 1,0 1,2
H
ACK300
40 - 80 - 100 SOMT08
0,5 0,5 0,5 0,5 - -
SOMT12
- - - - 0,6 0,8
WFXH08000M BFTX0306IP
2,0
TRDR08IP
WFXH12000M BFTX03512IP
3,0
TRDR15IP
ØD
WM
l1
l2
l3
L
S
Ød
WFX Z2
M10
08 020
H5
-6°
6°
1,5mm 2,5mm
15° 15°
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above
gures are guidelines for use with the BT50 machine tool.
The above conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D=3 and less or equal L/D=5, settings should be adjusted to approximately
70% to 80% of those indicated in the above cutting conditions (i.e. ap and ft).
When tool overhang is more than L/D=5 and less or equal L/D=8, settings should be adjusted to approximately
50% to 60% of those indicated in the above cutting conditions (i.e. ap and ft).
Work Material Grade Insert
Cat. No.
General Steel
<200HB
Alloy Steel
<HRC45
Stainless Steel
(X5CrNiS18 10, other)
Cast Iron
FC, FCD
Hardened Steel
<HRC50
ISO
ft
(mm/t)
Cutting Speed
(vc (m/min) ft
(mm/t)
ft
(mm/t)
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
(mm)
Inserts
Fig.
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Inserts are not included.
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Cutter
Series
Cutter
Diameter
No. of
Teeth
Insert
Size
Screw
Size
Identication Details
Radial
Axial
Rake
Angle
Head
(08000M Type) (12000M Type)
Spare Parts Recommended Cutting Conditions
Screw
Insert Wrench
Applicable
Cutter
Fig. 1
Fig. 2
Head
Modular Type
Indexable
Endmills
Inserts are not included.
”Wave Mill” Series
WFXH 08000/12000 M Type
New
H14
DFC 09000 E Ø25~Ø80 2~5
DFCM 09000 E Ø32~Ø80 3~7
DCF 09000 RS Ø50~Ø200 4~8
DFCM 09000 RS Ø50~Ø200 5~12
DFCF 09000 RS Ø50~Ø200 6~16
L
G
H
l
=
m
=
R0,4 R0,8 R1,2 R1,6
XNMU0606__PNER-L llll
XNMU0606__PNER-G llll
XNMU0606__PNER-H llll
G24
Sumi Dual Mill
DFC Type
General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness and enhanced
accuracy.
The double-side inserts are exible and reduces costs.
Large Line-up
Diameter from Ø25mm to Ø200mm
Available as standard, ne and extra-ne pitch
Bore diameter: metric
Insert geometry: L, G, H
Cutter Body
New Insert Design Provides Excellent Machining Accuracy
Chipbreaker Selection Map
Type Cat. No. Diameter (mm) No. of Teeth Image
Shank
Shell
Standard Pitch
Fine Pitch
Standard Pitch
Fine Pitch
Extra-Fine Pitch
Strength
Sharpness
high
high
Work Material Steel, Cast Iron
Chipbreaker
Feature
Cutting edge geometry
Application
L type G type H type
Low cutting force General purpose Strong edge
Light cut, low rigidity milling and
reduced burrs
Main breaker for general purpose
applications
Roughing, heavy interrupted and
hardness steel milling
Stable and High Cutting Performance Combined with High Toughness
Indexable
Endmills
Cat. No.
Inserts
Euro stock
Japan stock
Only cutting edge is optimized
for excellent machining
accuracy!!
Wear does not reach the supporting
area.
Therefore precise re positioning of
inserts!
(a)Upper view of SEC-Sumi Dual Mill
DFC type insert
Max. Depth of cut
ap: 6mm
(b)Side view of SEC-Sumi Dual Mill
DFC type inserts (c)Side view of existing
double sided insert
Wear
Cutting edge
Cutting edge
Supporting area
New
New
New
Recommended Tightening Torque (N·m)
H15
ISO
P
180~280HB 150 - 200 - 250 0,10 - 0,20 - 0,30 < 6 ACP200
ACP300
≤ 180HB 180 - 250 - 350 0,15 - 0,25 - 0,35 < 6 ACP200
ACP300
200~220HB 100 - 150 - 200 0,10 - 0,18 - 0,25 < 4 ACP200
ACP300
M- 160 - 205 - 250 0,12 - 0,18 - 0,25 < 6 ACM200
ACM300
K250HB 100 - 175 - 250 0,10 - 0,20 - 0,30 < 6 ACK200
ACK300
BFTX03512IP TRDR15IP
5,0
ØDc ØDs ØLfℓsL
DFC09025E l25 25 40 80 120 2
DFC09032E l32 32 50 80 130 2
DFC09040E l40 32 50 80 130 3
DFC09050E l50 32 50 80 130 3
DFC09050E-42 m50 42 50 100 150 3
DFC09063E l63 32 50 80 130 4
DFC09063E-42 m63 42 50 100 150 4
DFC09080E l80 32 50 80 130 5
DFC09080E-42 m80 42 50 100 150 5
ØDc ØDsLfℓsL
DFCM09032E l32 32 50 80 130 3
DFCM09040E l40 32 50 80 130 4
DFCM09050E l50 32 50 80 130 5
DFCM09050E-42 m50 42 50 100 150 5
DFCM09063E l63 32 50 80 130 6
DFCM09063E-42 l63 42 50 100 150 6
DFCM09080E m80 32 50 80 130 7
DFCM09080E-42 l80 42 50 100 150 7
-9°
-5°
DFC M 09 050 E
6,0
3,2
11,2
11,3
rε
XNMU 060604 PNER-L l l l l 0,4
060608 PNER-L l l l l 0,8
XNMU 060604 PNER-G lllllll 0,4
060608 PNER-G lllllll 0,8
060612 PNER-G lllllll 1,2
060616 PNER-G lllllll 1,6
XNMU 060608 PNER-H lllllll 0,8
060612 PNER-H lllllll 1,2
060616 PNER-H lllllll 1,6
ACP100
ACK200
ACP200
ACK300
ACP300
ACM200
ACM300
P
M
K
S
K
K
K
MS
MSMS
MS
PM
PM
PM
PM
PM
Inserts
Recommemded Cutting Conditions
Suitable Applications
Grade
High Speed / Light Cutting
General Purpose Cutting
Rough Cutting
Coated Carbide Steel
Stainless Steel
Cast Iron
Exotic Alloy
Application
Cat. No.
Radius
Hardness
Work-
material
Cutting Speed (m/min)
Min. - Optimum - Max.
Feed Rate
Min. - Optimum - Max.
Depth
of Cut
(mm)
Grade
General
Steel
Soft
Steel
Die Steel
Stainless
Steel
Cast Iron
Screw Wrench
Max. ap: 6mm
Body – Shank Type
Body – Dimensions
Cutter
Series
M: Medium
Insert Size Cutter
Diameter
Shank
Type
Identification Details
Cat. No. Stock Dimensions (mm)
No. of
Teeth
Cat. No. Stock Dimensions (mm)
No. of
Teeth
Sumi Dual Mill
DFC(M) 09000 E Type
Indexable
Endmills
Rake
Angle
Radial
Axial
Spare Parts
Face milling Shoulder milling Shot milling Side face milling
DFC type, Standard Pitch DFCM type, Medium Pitch
New
New
New
New
New
New
”METAL SLASH MILL”
H16 l
=
WFX 08020 E-16 l20 16 30 80 110 2
WFX 08020 E l20 20 30 80 110 2
08022 E l22 20 30 90 120 2
WFX 08025 E-20 l25 20 30 90 120 2
WFX 08025 E l25 25 30 90 120 2
08028 E l28 25 30 90 120 2
08030 E l30 25 30 90 120 3
WFX 08032 E l32 32 30 90 120 3
08033 E l33 32 30 90 120 3
08040 E l40 32 30 90 120 3
08050 E l50 32 30 90 120 4
08063 E l63 32 30 90 120 5
WFXM 08025 E l25 25 30 90 120 3
WFXM 08032 E l32 32 30 90 120 4
08040 E l40 32 30 90 120 4
08050 E l50 32 30 90 120 5
08063 E l63 32 30 90 120 6
SOMT
080304 PZER L
lllllll – – 0,4 1
080308 PZER L
lllllll – – 0,8 1
SOMT
080304 PZER G
lllllll – – 0,4 1
080308 PZER G
lllllll – – 0,8 1
080312 PZER G
lllllll – – 1,2 1
SOMT
080308 PZER H
lllllll – – 0,8 1
080312 PZER H
lllllll – – 1,2 1
SOET
080304 PZER G
lllllll – – 0,4 1
080308 PZER G
lllllll – – 0,8 1
080312 PZER G
lllllll – – 1,2 1
SOET
080302 PZFR S
–––––––l l 0,2 1
080304 PZFR S
–––––––l l 0,4 1
080308 PZFR S
–––––––l l 0,8 1
XOEW
080308 PZTR W
––––l–––––2
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
8,0
8,0
3,175
8,0
3,3
8,1
3,175
R0,8
180~280 150-200-250 0,08-0,12-0,18 <6 ACP200
ACP300
≤180 180-250-350 0,10-0,15-0,20 <6 ACP200
ACP300
200~220 100-150-200 0,08-0,12-0,18 <4 ACP200
ACP300
- 160-200-250 0,10-0,15-0,20 <6 ACM300
250 100-175-250 0,10-0,15-0,20 <6 ACK200
ACK300
- 300-500-
1000
0,10-0,15-0,20 <6 H1
DL1000
P
N
K
M
WFX M 08 025 E
BFTX0306IP TRDR08IP2,0
PH
-6°
12°
6mm
90
°
WFX08000E
ØD
Ød
WM
l1
l2
l3
L
S
WFX08000M
WFX 08020 M10Z2 l20 10,5 M10 49 30 5 19 8 15 2
08022 M10Z2 l22 10,5 M10 49 30 5 19 8 15 2
WFX 08025 M12Z2 l25 12,5 M12 56 35 5 21 10 19 2
08028 M10Z2 l28 12,5 M12 56 35 5 21 10 19 2
WFX 08030 M16Z3 l30 17,0 M16 63 40 5 23 10 24 3
08032 M16Z3 l32 17,0 M16 63 40 5 23 10 24 3
08040 M16Z3 l40 17,0 M16 63 40 5 23 10 24 3
WFX Z2
M10
08 020
H5
G30/G31
l1l2
Indexable
Endmills
Euro stock
”Sumi Wave” Shoulder Mill
WFX
(M)
08000
E
Type
Body - WFX_E, Standard Pitch
Body - Shank Type
Body - WFXM_E, Medium Pitch
Identication Details
Recommended Cutting Conditions
Spare Parts
Inserts
Cat. No. Dimensions (mm)
No. of
Teeth
ØDcØDsL
Stock
Inserts are not included.
Work Material
Hardness
(HB) Cutting Speed Feed Rate Grades
DOCISO
General Steel
Soft Steel
Die Steel
Stainless Steel
Cast Iron
Non Ferrous Metal
Min. - Optimum - Max.
Cat. No. Dimensions (mm)
No. of
Teeth
ØDcØDsL
Stock
Inserts are not included.
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
Fig. 1 Fig. 2
Wiper Insert
Fig.
Screw Wrench
Radial
Axial
Rake
Angle
Cutter
Series
Cutter
Diameter
No. of
Teeth
Insert
Size
Screw
Size
Cutter
Series
M: Medium Cutter
Diameter
Endmill
Type
Insert
Size
Head
Cat. No. Dimensions (mm)
No. of
Teeth
ØD L
Stock
Ød M l1l2l3W S
Identication Details
Modular Type
”Sumi Wave” Shoulder Mill
WFX 08000
M
Type
Recommended Tightening Torque (N·m)
l1l2
l1l2
H17
PH
-8°
8°
10
mm
90°
WFX 12040 E l40 32 30 90 120 3
12050 E l50 32 30 90 120 3
12063 E l63 32 30 90 120 4
12080 E l80 32 30 90 120 4
WFXF 12050 E l50 32 30 90 120 4
12063 E l63 32 30 90 120 5
12080 E l80 32 30 90 120 6
SOMT
120408 PDER L
lllllll – – 0,8 1
SOMT
120404 PDER G
lllllll – – 0,4 1
120408 PDER G
lllllll – – 0,8 1
120412 PDER G
lllllll – – 1,2 1
120416 PDER G
lllllll – – 1,6 1
SOMT
120408 PDER H
lllllll – – 0,8 1
SOET
120408 PDFR S
–––––––l l 0,8 1
XOEW
120408 PDTR W
––––l–––––2
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
12,7
12,7
4,76
12,8
6,5
13,0
4,76
R0,8
180~280 150-200-250 0,10-0,15-0,20 <10 ACP200
ACP300
≤180 180-250-350 0,10-0,15-0,20 <10 ACP200
ACP300
200~220 100-150-200 0,10-0,15-0,20 <6 ACP200
ACP300
- 160-200-250 0,10-0,15-0,20 <10 ACM300
250 100-175-250 0,10-0,15-0,20 <10 ACK200
ACK300
- 300-500-
1000
0,10-0,15-0,20 <10 H1
DL1000
P
N
K
M
WFX F 12 050 E
WFXS4R BW0507F BFTX03512IP TRDR15IP LH035
3,0
WFX12000E l1l2
”Sumi Wave” Shoulder Mill
WFX (F) 12000 E
Type
Shoulder Milling for Steel, Stainless Steel,
Die Steel, Cast Iron, Non-Ferrous Alloys
Indexable
Endmills
Cat. No. Dimensions (mm)
No. of
Teeth
ØDcØDsL
Stock
Body - WFX_E, Standard Pitch
Cat. No. Dimensions (mm)
No. of
Teeth
ØDcØDsL
Stock
Body - WFXF_E, Fine Pitch
Inserts are not included.
Inserts are not included.
Recommended Cutting Conditions Inserts
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
Fig. 1 Fig. 2
Work Material
Hardness
(HB) Cutting Speed Feed Rate Grades
DOCISO
General Steel
Soft Steel
Die Steel
Stainless Steel
Cast Iron
Non Ferrous Metal
Wiper Insert
Fig.
Identication Details
Cutter
Series
F: Fine
Cutter
Diameter
Endmill
Type
Insert
Size
Insert Screw
Insert
Shim Screw
Shim
Radial
Axial
Rake
Angle
Min. - Optimum - Max.
Spare Parts
Insert Screw
Insert Wrench
Seat Wrench
Shim Screw
Shim
Body - Shank Type
l1l2
l1l2
30°
25°
15°
21° 21°
̶
H18
ISO
P
180~280HB 150 - 225 - 300 0,08 - 0,20 - 0,30
ACP100, ACP200,
ACP300
> 280HB 75 - 150 - 230 0,08 - 0,20 - 0,30
180~280HB 100 - 175 - 250 0,08 - 0,15 - 0,25
M220~280HB 90 - 135 - 180 0,08 - 0,15 - 0,25 ACM200, ACM300
>280HB 75 - 125 - 170 0,08 - 0,15 - 0,25
K250HB 100 - 175 - 250 0,08 - 0,20 - 0,30 ACK200, ACK300
S- 30 - 60 - 90 0,05 - 0,10 - 0,15 ACM200, ACM300
l
=
R0,4 R0,8 R1,2 R1,6 R2,4 R3,2
LNEX0804__PNER-L l l
LNEX0804__PNER-G llll
LNEX1306__PNER-L l l
LNEX1306__PNER-G l l l l
LNEX1306__PNER-H ll lll
L
G
H
TSX 08000 E Ø16 ~ Ø40 2 ~ 4
TSXF 08000 E Ø20 ~ Ø40 3 ~ 6
TSX 13000 E Ø25 ~ Ø50 2 ~ 4
TSXM 13000 E Ø32 ~ Ø50 3 ~ 6
TSX 08000 RS Ø40 ~ Ø63 4 ~ 6
TSXF 08000 RS Ø40 ~ Ø63 6 ~ 10
TSX 13000 RS Ø40 ~ Ø160 2 ~ 4
TSXM 13000 RS Ø40 ~ Ø160 3 ~ 6
G32
Indexable
Endmills
Euro stock Recommended Tightening Torque (N·m)
Recommended Cutting Conditions
HardnessWork Material Cutting Speed
vc
(m/min) Feed Rate
ft (mm/t)
Grade
Carbon Steel
Exotic Material
Alloy Steel
Stainless Steel
Cast Iron, Ductile Cast Iron
Min. - Optimum - Max.
Work Material
Chipbreaker
Feature
LNEX13
Cutting edge geometry
Application
L type G type H type
Low cutting force General purpose Strong edge
Light cut, low rigidity milling and
reduced burrs
Main breaker for general purpose
applications
Roughing, heavy interrupted and
hardness steel milling
LNEX08
Cutting edge geometry
Chipbreaker Lineup
High-efcient and high precision tangential shoulder milling cutter
with tangentially mounted carbide inserts.
General Features
Characteristics
l
l
l
Tough & Sharp cutting edge
Very accurate and excellent surface nish
Wide product range
”Sumi Dual Mill” Series
TSX Type
Product Range
Cat. No.Type Diameter Range Shape
Shell Type
Shank Type
No. of Teeth
Standard Pitch
Fine Pitch
Standard Pitch
Medium Pitch
Standard Pitch
Fine Pitch
Standard Pitch
Medium Pitch
Chipbreaker Selection
Inserts
Cutting Edge Strength
Cutting Edge Sharpness
High
Good
Light Cutting
General Purpose
(Standard)
Heavy Cutting
Cat. No.
New
H19
ØDcØDsl1l2Lf
TSX 08016 E l16 16 25 75 100 2 0,13
08020 E l20 20 30 80 110 2 0,22
08025 E l25 25 30 90 120 3 0,40
08032 E l32 32 30 90 120 3 0,67
08040 E l40 32 30 90 120 4 0,72
ØDc
ØDs
l1l2
Lf
8
ØDc
ØDs
l1l2
Lf
13
ØDcØDsl1l2Lf
TSXF 08020 E l20 20 30 80 110 3 0,22
08025 E l25 25 30 90 120 4 0,40
08032 E l32 32 30 90 120 5 0,67
08040 E l40 32 30 90 120 6 0,73
ØDcØDsl1l2Lf
TSX 13025 E l25 25 35 85 120 2 0,38
13032 E l32 32 35 85 120 2 0,66
13040 E l40 32 30 90 120 3 0,71
13050 E l50 32 30 90 120 4 0,81
ØDcØDsl1l2Lf
TSXM
13032 E l32 32 35 85 120 3 0,65
13040 E l40 32 30 90 120 4 0,71
13050 E l50 32 30 90 120 5 0,80
BFTX0306IP 2,0 TSX08016E, TSX08020E, TSXF08020E
BFTX0308IP TSX08025E~40E, TSXF08025E~40E
BFTX03510IP 3,0 TRDR15IP TSX13000E, TSXM13000E
TRDR08IP
TSX F 08 032 E
rε
TSX(F) 08000E
LNEX 080404 PNER-L l l l 0,4
080408 PNER-L l l l 0,8
LNEX 080404 PNER-G l l l l l 0,4
080408 PNER-G lllllll 0,8
080412 PNER-G l l l l l 1,2
080416 PNER-G l l l l l 1,6
TSX(M) 13000E
LNEX 130604 PNER-L l l l 0,4
130608 PNER-L l l l 0,8
LNEX 130604 PNER-G l l l l l 0,4
130608 PNER-G lllllll 0,8
130616 PNER-G l l l l l 1,6
130624 PNER-G l l l l l 2,4
130632 PNER-G l l l l l 3,2
LNEX 130608 PNER-H l l l l 0,8
130616 PNER-H l l l l 1,6
130624 PNER-H l l l l 2,4
130632 PNER-H l l l l 3,2
ACP100
ACK200
ACP200
ACK300
ACP300
ACM200
ACM300
P
M
K
S
K
K
K
MS
MSMS
MS
PM
PM
PM
PM
PM
13 6,4
12,6
H18
PH
-20°
-6°
8mm 90°
PH
-15°
-6°
12
mm
90°
8,6 4,4
9,3
Recommended Cutting Conditions
Identication DetailsSpare Parts
Body - TSX, Standard Pitch
Body - TSXF, Fine Pitch
Inserts
Body - TSX, Standard Pitch
Body - TSXM, Medium Pitch
Grade
High Speed / Light Cutting
General Purpose Cutting
Rough Cutting
Coated Carbide Steel
Stainless Steel
Cast Iron
Exotic Alloy
Application
Inserts Cat. No.
Radius
Applicable
Cutters
Insert Screw Insert Wrench
Applicable Cutters
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Inserts are not included.
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Cutter
Series
F: Fine Pitch
M: Medium
Pitch
Cutter
Diameter
Endmill
Type
Insert
Size
Radial
Axial
Rake
Angle
Radial
Axial
Rake
Angle
TSX(M) 13000 E Type
TSX(F) 08000 E Type
”Sumi Dual Mill” Series ”Sumi Dual Mill” Series
Shank Type Shank Type
Indexable
Endmills
Inserts are not included.
Inserts are not included.
Inserts are not included.
New
New
LNEX 08000 type
LNEX 13000 type
WEX 1000E
WEX 1000EL
WEX 2000E
WEX 2000EL
WEX 2000EW
WEX 3000E
WEX 3000EL
WEX 3000EW
WEX 1000F
WEX 2000F
WEX 3000F
WEX 2000M
WEX 3000M
H20
Ø10 Ø20 Ø40 Ø60
14 63
14 40
6325
16 20
25 40
25 32
6340
6340
4016
4025
Ø10 2°30'
Ø12 1°45'
Ø14 1°25' 1°40‘
Ø16 1°00 1°20‘
Ø18 0°45' 1°10‘
Ø20 0°30' 1°00‘
Ø25 0°30' 0°45‘ 1°30‘
Ø32 0°25‘ 0°35' 1°00‘
Ø40 0°20‘ 0°25‘ 0°45‘
Ø50 0°15‘ 0°20' 0°30‘
Ø63 0°10‘ 0°15‘ 0°20'
Ø80 0°15'
Ø100 −
ØD
10 25
10 20
6332
WEX3000 WEX2000 WEX1000
G38
Ramping (Slant Milling)
Tool Diam. Max. Ramping Angle
Type 2000 Type 3000
Thick
Screw hole size increased
Large angle
High precision curved
cutting edge
High rake wave
cutting edge
General Features
Precision insert with strong cutting edge and low cutting force
Wide Application Range
For the Smooth and Reliable Cutting Action
Indexable
Endmills
Wavemill Series
WEX Type
Wide
Maximum ramping angle (
a max.
max.) depends on cutter diameter.
Wave shaped cutting edge design lowers cutting resistance yet improves
cutting edge strength.
Achieving high quality nish with high precision cutting edge.
Smooth cutting even for deep grooves and low rigidity machines.
Wide Variety of Inserts
6 types of chipbreaker design
(L, G, H, E, EH and S)
9 milling grades for a wide range of
work materials and applications.
- ACP100, ACP200, ACP300
(steel milling grades)
- ACK200, ACK300
(cast iron milling grades)
- ACM200, ACM300
(stainless steel, exotic alloy milling
grades)
- DL1000, H1
(aluminium milling grades)
High Durable Body
Special surface treatment improves
corrosion resistance as well as scratch
resistance.
Increased screw size improves clam-
ping force and durability.
Internal Coolant Holes
Improved chip evacuation with
air or coolant supply.
Cat. No. Series
Diameter Range (mm)
Image
Weldon Shank Short Type
Short Type
Long Type
Shell Type
Shell Type
ModularType
Modular Type
Weldon Shank Short Type
Shank
ShellModular
Type
Product Range
Type 1000
Shell Type
Short Type
Long Type
Short Type
Long Type
New
New
New
New
H21
L G H E EH S
28° 20° 17° 17° 27°
25° 20° 5° 14° 8° 30°
25°
25° 15°
EH H
L
E
G
S
WEX3000 WEX2000 WEX1000
Wavemill Series
Inserts for WEX Type
Work Material
Chipbreaker
Features
Chipbreaker Prole
for 2000 Series
Insert
Chipbreaker Prole
for 3000 Series
Insert
Application
Low Cutting Force General Purpose Strong Edged General Purpose Strong Edged High Rake
Light cut,
low rigidity milling
and reduced burrs
Main chipbreaker
general purpose
to interrupted milling
Roughing,
heavy interrupted and
hardened steel milling
Light cutting
to general purpose
Heavy interrupted
machining
Aluminium,
non-ferrous metal
Chipbreaker Selection
Cutting Edge Strength
Depth of cut (mm)
High
Good
Characteristics
Steel, Cast Iron Stainless Steel, Exotic Alloy Aluminium
WEX1000 Type Expansion
Grade Selection
ISO
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Grade
Coated CarbideCoated Carbide
Coated Carbide
Coated Carbide
Carbide
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Grade
CVD PVD
ISO
Indexable
Endmills
Chipbreaker Prole
for 1000 Series
Insert
Application Range
Shoulder Milling
- Efcient machining via high number of inserts
- Precise insert change tolerance provides high surface roughness qualitiy
- High shoulder accuracy due to optimized cutting edge
- Stable cutting conditions when utilising low rigidity machines
- Economic advantages using small AXMT06 inserts
Feed rate per tooth (mm/t)
Edge Sharpness
New
H22
WEX 1000 E/EL
8°~ 15°
16°~ 24°
5
mm
90°
WEX 1010 E l10 10 17 33 50 2 0,03
1012 E l12 12 20 60 80 3 0,06
1014 E l14 16 22 59 80 3 0,10
1016 E l16 16 20 72 90 4 0,12
1018 E l18 20 20 80 100 4 0,21
WEX 1020 E l20 20 22 78 100 5 0,22
1025 E l25 20 25 90 115 7 0,27
WEX 1010 EL l10 8 17 83 100 2 0,03
1012 EL l12 10 20 100 120 2 0,06
1014 EL l14 12 20 125 145 3 0,11
1016 EL l16 14 20 140 160 3 0,17
1016 EL15 l16 15 20 140 160 3 0,19
1018 EL l18 16 20 160 180 3 0,25
WEX 1020 EL l20 18 25 175 200 4 0,36
1020 EL19 l20 19 25 175 200 4 0,38
AXMT
060204 PDER-L
lllllll 0,4
060208 PDER-L
lllllll 0,8
060212 PDER-L
lllllll 1,2
AXMT
060204 PDER-G
lllllll 0,4
060208 PDER-G
lllllll 0,8
060212 PDER-G
lllllll 1,2
AXMT
060204 PDER-H
lllllll 0,4
060208 PDER-H
lllllll 0,8
060212 PDER-H
lllllll 1,2
WEX 1 016 EL 15
BFTX 01804 IP TRX 06 IP WEX 1000
4,10
7,20
2,52
15°
P
K
K
KMS
MS
MS
MS
P
P
P
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
1
6
L
l
=
q
=
l2
l
0,5
Indexable
Endmills
Wavemill Series
WEX 1000 E Type
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Cat. No.
Stock
Body (Short Type „E“)
Dimensions (mm)
No. of
Teeth
Weight
(kg)
Body (Long Type „EL“)
Shank Type
ØDØd L
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Radius
G -
General type
H -
Strong cutting edge
E -
For stainless steel / exotic alloy
Cutter Identication
Cutter
Series
1000
Series
Cutter
Diameter
Shank
Type
Shank
Diameter
Screw Wrench
Applicable Endmill
Spare Parts
Inserts are not included.
Inserts for WEX1000 Type
ØD
Ødh7
Radial
Axial
Rake
Angle
Euro stock
Delivery on request
New
Recommended Tightening Torque (N·m)
1
l2
l
1
l2
l
BFTX 0305 IP TRDR 08 IP WEX 2014 ~ WEX 2018
BFTX 0306 IP WEX 2020 ~ WEX 2063
8°~ 15°
16°~ 24°
10
mm
90°
WEX 2000 E/EL
WEX 2014 E l14 16 25 55 80 1 0,10
2016 E l16 16 25 75 100 2 0,13
2018 E q18 16 25 75 100 2 0,14
2020 E l20 20 30 80 110 3 0,22
2022 E q22 20 30 80 110 3 0,23
WEX 2025 E l25 25 35 85 120 4 0,38
2028 E q28 25 35 85 120 4 0,39
2030 E q30 25 35 85 120 4 0,40
2032 E l32 32 40 90 130 5 0,70
2040 E q40 32 30 120 150 6 0,91
WEX 2050 E q50 32 30 120 150 7 1,02
2063 E q63 32 30 120 150 8 1,22
WEX 2014 EL l14 16 25 95 120 1 0,14
2016 EL l16 16 25 120 145 2 0,19
2018 EL q18 16 25 120 145 2 0,19
2020 EL l20 20 40 110 150 2 0,32
2022 EL q22 20 30 120 150 2 0,33
WEX 2025 EL l25 25 50 120 170 2 0,55
2028 EL q28 25 30 140 170 2 0,59
2030 EL q30 25 30 140 170 2 0,60
2032 EL q32 32 60 120 180 2 0,99
2040 EL q40 32 30 150 180 2 1,12
WEX 2016 EW l16 16 25 75 100 2 0,12
2020 EW l20 20 30 80 110 3 0,21
WEX 2016 EL15 l16 15 25 120 145 2 0,17
2020 EL19 l20 19 40 110 150 2 0,30
2025 EL24 l25 24 50 120 170 2 0,53
2025 EL24Z3
q25 24 50 120 170 3 0,50
3032 EL30 q32 30 60 120 180 2 0,95
AXMT
123504 PEER-G
lllll – – 0,4
123508 PEER-G
lllll – – 0,8
123512 PEER-G
lllll – – 1,2
AXMT
123504 PEER-H
lllll – – 0,4
123508 PEER-H
lllll – – 0,8
123512 PEER-H
lllll – – 1,2
AXMT
123504 PEER-E
l l – – 0,4
123508 PEER-E
l l l – – 0,8
123512 PEER-E
l l – – 1,2
AXMT
123508 PEER-EH
l l l – – 0,8
AXET
123502 PEFR-S
–––––––l l 0,2
123504 PEFR-S
–––––––l l 0,4
123508 PEFR-S
–––––––l l 0,8
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
P
K
K
K
KN
MS
MS
MS
MS
P
P
N
N
P
7,00
12,00
3,58
11°
WEX 2016M08Z2 l16 8,5
M8
42
25 5 17 8 13
2
2018M08Z2 q18 8,5
M8 42
25 5 17 8 13
2
WEX 2020M10Z3 l20
10,5 M10 49
30 5 19 8 15
3
2022M10Z3 q22
10,5 M10 49
30 5 19 8 15
3
WEX 2025M12Z4 l25
12,5 M12 56
35 5 21 10 19
4
2028M12Z4 q28
12,5 M12 56
35 5 21 10 19
4
WEX 2030M16Z4 q30
17,0 M16 63
40 5 23 10 24
4
2032M16Z5 l32
17,0 M16 63
40 5 23 10 24
5
2040M16Z6 q40
17,0 M16 63
40 5 23 10 24
6
10°~ 18°
14°~ 25°
10
mm
90°
WEX 2000 M
BFTX 0305 IP TRDR 08 IP
2,0
WEX 2016M, WEX 2018M
BFTX 0306 IP
2,0
WEX 2020M ~ WEX 2040M
BFTX 0407 IP TRDR 15 IP
3,0
WEX 3025M ~ WEX 3030M
BFTX 0409 IP
3,0
WEX 3032M ~ WEX 3040M
L
ØD
Ød
M
W
S
l1
l2
l3
WEX 2 016 EL 15
WEX 2 016 M08 Z2
H5
H23
2
l
1
l
2,0
Wavemill SeriesWavemill Series
WEX 2000 M Type
WEX 2000 E Type
Cat. No. Dimensions (mm)
No. of
Teeth
ØDØd L
Stock
M l1l2l3W S
Head
Inserts are not included.
Radial
Axial
Rake
Angle
Cutter Identication
Cutter
Series
2000
Series
Cutter
Diameter
Mounting
Screw Size
No. of
Teeth
Radial
Axial
Rake
Angle
Screw Wrench
Applicable Endmill
ØD
Ødh7
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Body (Short Type „E“)
Body (Long Type „EL“)
Body (Long Type „E“ + Small Shank)
Body (Weldon Shank Short Type „EW“)
Spare Parts
10
Inserts are not included.
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide DLC
Inserts for WEX2000 Type
G -
General type
H -
Strong cutting edge
E -
For stainless steel / exotic alloy
EH -
Strong edge for stainless steel /
exotic alloy
S -
For aluminium alloy
–Unable to produce
Radius
Spare Parts
Screw Wrench
Applicable Endmill
Cutter Identication
Cutter
Series
2000
Series
Cutter
Diameter
Shank
Type
Shank
Diameter
Shank Type Modular Type
Indexable
Endmills
1
l2
l
1
l2
l
1
l2
l
1
l2
l
*
WEX 3025 E l25 25 35 85 120 2 0,37
3028 E q28 25 35 85 120 2 0,39
3030 E q30 25 40 90 130 3 0,42
WEX 3032 E l32 32 40 90 130 3 0,67
3035 E q35 32 40 90 130 3 0,69
3040 E l40 32 50 120 170 4 1,01
3050 E q50 32 50 120 170 5 1,23
3063 E q63 32 50 120 170 6 1,58
WEX 3025 EL l25 25 50 120 170 2 0,54
3028 EL q28 25 50 120 170 2 0,56
3030 EL q30 25 60 120 180 2 0,60
3032 EL l32 32 60 120 180 2 0,95
3035 EL q35 32 60 120 180 2 0,98
WEX 3040 EL l40 32 80 140 220 2 1,38
WEX 3000 E/EL
WEX 3025 EW l25 25 35 85 120 2 0,36
3032 EW l32 32 40 90 130 3 0,65
8°~ 15°
16°~ 24°
14
mm
WEX 3025 E20 q25 20 35 85 120 2 0,25
3032 E25 q32 25 40 90 130 3 0,43
90°
AXMT
170508 PEER-L
lllll – – 0,8
AXMT
170504 PEER-G
lllll – – 0,4
170508 PEER-G
lllll – – 0,8
170512 PEER-G
lllll – – 1,2
170516 PEER-G
lllll – – 1,6
170520 PEER-G*
lllll – – 2,0
170530 PEER-G*
lllll – – 3,0
AXMT
170508 PEER-H
lllll – – 0,8
170512 PEER-H
lllll – – 1,2
AXMT
170504 PEER-E
l l – – 0,4
170508 PEER-E
l l l – – 0,8
170512 PEER-E
l l – – 1,2
170516 PEER-E
l l – – 1,6
170520 PEER-E*
l l – – 2,0
170530 PEER-E*
l l – – 3,0
AXMT
170508 PEER-EH
l l l – – 0,8
AXET
170502 PEFR-S
–––––––l l 0,2
170504 PEFR-S
–––––––l l 0,4
170508 PEFR-S
–––––––l l 0,8
P
K
K
K
KN
MS
MS
MS
MS
P
P
N
N
P
10,2
17,54
5,59
11°
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
BFTX 0407 IP TRDR 15 IP WEX 3025 ~ WEX 3030
BFTX 0409 IP WEX 3032 ~ WEX 3063
WEX 3025M12Z2 q25
12,5 M12
56
35 5 21 10 19
2
3028M12Z2 q28
12,5 M12 56
35 5 21 10 19
2
WEX 3030M16Z3 q30
17,0 M16 63
40 5 23 10 24
3
3032M16Z3 q32
17,0 M16 63
40 5 23 10 24
3
3035M16Z3 q35
17,0 M16 63
40 5 23 10 24
3
WEX 3040M16Z4 q40
17,0 M16 63
40 5 23 10 24
4
WEX 3000 M
8°~ 15°
16°~ 24°
14
mm
90°
L
ØD
Ød
M
W
S
l1
l2
l3
WEX 3 025 M12 Z2
H5
H24 l
=
q
=
3,0
Applicable Endmill
Spare Parts
Screw Wrench
ATTENTION:
If nose radius of inserts is 2,0 mm or more please
modify cutter body as indicated.
Standard Chamfer is 0,5 mm by 45 degrees
Increase Chamfer to 1mm x 45 degrees
when using 2,0mm radius inserts
AXMT 170520PEER
Increase chamfer to 1,5mm x 45 degrees
when using 3,0 mm radius inserts
AXMT 170530 PEER
Wavemill Series
WEX 3000 M Type
Wavemill Series
WEX 3000 E Type
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
ØDØd L
Stock
Body (Short Type „E“)
Body (Short Type „E“ + Small Shank)
Body (Long Type „EL“)
Body (Weldon Shank Short Type „EW“)
Inserts are not included.
Cutter Identication
Cutter
Series
Cutter
Diameter
Mounting
Screw Size
No. of
Teeth
Head
Radial
Axial
Rake
Angle
Radial
Axial
Rake
Angle
Inserts are not included.
Cat. No. Dimensions (mm)
No. of
Teeth
ØDØd L
Stock
M l1l2l3W S
Inserts for WEX3000 Type
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide DLC
–Unable to produce
Cutter body modi-
cation is required
*
3000
Series
G -
General type
H -
Strong cutting edge
E -
For stainless steel / exotic alloy
EH -
Strong edge for stainless steel /
exotic alloy
S -
For aluminium alloy
L -
Low cutting force
ØD
Ødh7
L
14
Shank Type Modular Type
Indexable
Endmills
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
Radius
1
l2
l
1
l2
l
1
l2
l
1
l2
l
1
l2
l
H25
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300
0,08 0,12 0,16 0,08 0,12 0,16 0,08 0,12 0,16 0,10 0,15 0,20 0,10 0,15 0,20 0,08 0,10 0,12 0,08 0,10 0,12
P
125
G
280 240 220 240 220 200 220 200 180
190
G
200 180 160 180 160 140 180 160 140
250
G
180 120 140 160 140 120 150 130 110
270
G
160 140 120 150 130 110 130 110 110
300
G
100 80 70 90 70 60 70 60 50
180
G
200 180 160 180 160 150 160 150 130
275
G
130 110 90 120 100 90 100 90 80
300
G
120 100 80 100 90 80 90 80 60
350
G
90 80 60 80 70 60 70 60 40
200
G
180 170 160 170 160 130 150 140 120
325
G
100 80 60 80 60 50 60 50 30
M
200
E
175 150 120 140 130 110
240
E
140 120 100 120 100 90
180
E
180 160 140 160 140 130
K
G
240 220 200 220 200 180
G
160 140 120 140 120 100
S
E
50 35 45 25
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,05 0,15 0,22
P
125
G
380 350 330 350 330 315 330 315 295
190
G
285 255 235 255 235 220 235 220 220
250
G
235 210 190 210 190 170 190 170 150
270
G
190 162 143 171 152 133 152 133 115
300
G
145 115 95 115 95 75 95 75 55
180
G
265 235 220 235 220 200 220 200 180
275
G
170 145 125 150 130 115 130 115 95
300
G
150 125 105 135 115 95 115 95 75
350
G
125 95 75 105 85 65 85 65 45
200
G
235 210 190 210 190 170 190 170 150
325
G
125 95 75 95 75 55 75 55 35
M
200
E
175 155 125 155 140 110
240
EH
160 140 110 145 125 100
180
E
190 170 140 170 150 125
K
G
285 255 235 255 235 220
G
190 160 140 160 140 125
S
300
E
50 40 45 35
330
E
35 25 30 20
N
S
1000
750 500
S
250 200 170
S
350 330 300
Recommended Cutting Conditions
ISO
Material
HB Feed Rate (mm/tooth)
Cutting Speed vc (m/min)
annealed
tempered
<0, 15%C, annealedUnalloyed steel,
<0, 45%C, annealed
„ ,
<0, 45%C, tempered
„ ,
<0, 75%C, annealed
„ ,
<0, 75%C, tempered
„ ,
annealedLow alloyed steel,
tempered
„ ,
tempered
„ ,
tempered
„ ,
High alloyed and tool steel,
„ ,
Stainless steel, ferritic/martensitic, annealed
Martensitic, tempered
Austenitic, plunged
Grey cast iron
Nodular cast iron
High tempered resist. alloys, Fe based, annealed
1,0mm
4mm
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70% of the corresponding value shown above.
WEX1000 Series
Wavemill Series
WEX Type
Chipbreaker
Coated Carbide
„Diamond like Carbon“
Coated Carbide
Cutter: WEX1012E Insert: AXMT060208PDER -
Cutting Data: ap = 4mm, ae = 1mm, dry
12,5mm
3mm
ISO
Material
HB Feed Rate (mm/tooth)
Cutting Speed vc (m/min)
annealed
tempered
<0, 15%C, annealedUnalloyed steel,
<0, 45%C, annealed
„ ,
<0, 45%C, tempered
„ ,
<0, 75%C, annealed
„ ,
<0, 75%C, tempered
„ ,
annealedLow alloyed steel,
tempered
„ ,
tempered
„ ,
tempered
„ ,
High alloyed and tool steel,
„ ,
Stainless steel, ferritic/martensitic, annealed
Martensitic, tempered
Austenitic, plunged
Grey cast iron
Nodular cast iron
High tempered resist. alloys, Fe based, annealed
„
, hardened
Aluminium alloy, Si < 13%
Aluminium alloy, Si > 13%
Copper alloy
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70% of the corresponding value shown above.
WEX2000 Series
Chipbreaker
Coated Carbide
„Diamond like Carbon“
Coated Carbide
Cutter: WEX2025E Insert: AXMT123508PEER -
Cutting Data: ap = 3mm, ae = 12,5mm, dry
Indexable
Endmills
New
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,05 0,15 0,25
P
125
G
400 370 350 370 350 330 350 330 310
190
G
300 270 250 270 250 230 250 230 210
250
G
250 220 200 220 200 180 200 180 160
270
G
200 170 150 180 160 140 160 140 120
300
G
150 120 100 120 100 80 100 80 60
180
G
280 250 230 250 230 210 230 210 190
275
G
180 150 130 160 140 120 140 120 100
300
G
160 130 110 140 120 100 120 100 80
350
G
130 100 80 110 90 70 90 70 50
200
G
250 220 200 220 200 180 200 180 160
325
G
130 100 80 100 80 60 80 60 40
M
200
E
185 165 135 165 150 120
240
EH
170 150 120 150 135 110
180
E
200 180 150 180 160 135
K
G
300 270 250 270 250 230
G
200 170 150 170 150 130
S
300
E
50 30 45 25
330
E
50 30 45 25
N
S
1000
750 500
S
250 200 170
S
350 330 300
WEX1000 (AXMT06...) WEX2000 (AX T12...) WEX3000 (AX T17...)
10 16,0 18,0 2°30'
12 20,0 22,0 1°45'
14 24,0 26,0 1°25' 25,0 27,0 1°40'
16 28,0 30,0 1°00' 29,0 31,0 1°20'
18 32,0 34,0 0°45' 33,0 35,0 1°10'
20 36,0 38,0 0°30' 37,0 39,0 1°00'
22 41,0 43,0 0°50'
25 46,0 48,0 0°30' 47,0 49,0 0°45' 44,5 48,0 1°30'
28 53,0 55,0 0°45' 50,5 54,0 1°10'
30 57,0 59,0 0°40' 54,5 58,0 1°10'
32 60,0 62,0 0°25' 61,0 63,0 0°35' 58,5 62,0 1°00'
35 64,5 68,0 0°50'
40 76,0 78,0 0°20' 77,0 79,0 0°25' 74,5 78,0 0°45'
50 96,0 98,0 0°15' 97,0 99,0 0°20' 94,5 98,0 0°30'
63 122,0 124,0 0°10' 123,0 125,0 0°15' 120,5 124,0 0°20'
80 154,5 158,0 0°15'
100
125
ø
ø
H26
<0, 15%C, annealedUnalloyed steel,
<0, 45%C, annealed
„ ,
<0, 45%C, tempered
„ ,
<0, 75%C, annealed
„ ,
<0, 75%C, tempered
„ ,
annealedLow alloyed steel,
tempered
„ ,
tempered
„ ,
tempered
„ ,
High alloyed and tool steel,
„ ,
Stainless steel, ferritic/martensitic, annealed
Martensitic, tempered
Austenitic, plunged
Grey cast iron
Nodular cast iron
High tempered resist. alloys, Fe based, annealed
„
, hardened
Aluminium alloy, Si < 13%
Aluminium alloy, Si > 13%
Copper alloy
ISO
Material
HB Feed Rate (mm/tooth)
Cutting Speed vc (m/min)
16mm
5mm
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70% of the corresponding value shown above.
WEX3000 Series
Chipbreaker
Coated Carbide
„Diamond like Carbon“
Coated Carbide
Cutter: WEX30325E Insert: AXMT170508PEER -
Cutting Data: ap = 5mm, ae = 16mm, dry
annealed
tempered
Recommended Cutting Conditions
Recommended Values for Helical Milling and Ramping
Helical Boring Recommended Values for Helical and Plunging
Plunging
Cutter
External
Diameter
ØDc
Helical Helical Helical
Plunging Plunging Plunging
Work Diameter Work Diameter Work Diameter
Min. Max. Min. Max. Min. Max.
Max. Ram-
ping Angle
Max. Ram-
ping Angle
Max. Ram-
ping Angle
≤ Min. Diameter
≥ Max. Diameter
Center uncut portion
cannot be removed
by traverse cutting
with the same cutter.
Center uncut portion
can be removed by
traverse cutting with
the same cutter.
Indexable
Endmills
Use at ≤ α°
The above recommended values are for a nose radius of 0,8mm.
Wavemill Series
WEX Type
L= tan a (mm)
20 14.000 880
25 29.000 2.200
32 25.000 2.500
40 23.000 2.900
50 20.000 3.100
63 18.000 3.500
80 16.000 4.000
100 14.000 4.400
125 13.000 5.100
øD n (min-1) vc (m/min)
600 ~ 1.200 m/min
øD
50 7° 10 82
60 5° 10 115
80 3° 10 191
100 3° 10 191
125 2° 10 287
øD1
øD
L
a
(mm)
øD
20 22 33
25 29 43
32 43 57
40 59 73
50 79 93
63 105 119
80 139 153
100 179 193
125 229 243
(mm)
øD a max. L min.
a max. L min.
20 8° 10 72
25 17° 10 33
32 12° 10 47
40 9° 10 64
(mm)
H27
Helical Milling
Maximum Allowable Spindle Speed
Recommended Cutting Conditions
Cutter Diameter
Spindle Revolution Cutting Speed
Work Material Aluminum Alloy
Cutting Speed
Feed Rate
0,05 ~ 0,25 mm/tooth
doc
doc
WAX3000 RS Type
Cutter Diameter
Ramping Angle Depth- of Cut
Milling Distance
doc max.
Helical Milling Diameter
Cutter Diameter
Milling Diameter øD1
Min. Max.
Cutter Diameter
Ramping Angle Depth- of Cut
Milling Distance
doc max.
Wavemill Series
WAX Type
High Productivity
Dry machining capability
with MQL system
DLC (diamond like carbon) inserts
True 90 degree shoulder milling
Chip adhesion resistance
Wide range of nose radius
l
l
l
l
l
l
Advantages
Overview
Based on our proven Wavemill design this new range of WAX
cutters is capable of rough and finishing Aluminium Alloys and
other Non Ferrous Metals. It is ideal for high productivity Aluminium
machining to exacting tolerances in the Aircraft, Electronics,
and Automotive industries. The award winning Auroracoat DLC
(diamond like carbon) inserts resist chip adhesion and substantially
increase both tool life and productivity when dry machining
Aluminium helping customers boost compliance with ISO14001
accreditation standards
Ramping (Slant Milling)
Maximum ramping angle (
a max.
max.) depends on cutter diameter.
Minimum milling length (L min) is the ramping distance required to reach the maximum
cutting depth (doc max) at the maximum ramping angle of that cutter.
Minimum milling length (L) for any depth can be calculated by the equation below:
WAX3000 E/EL Type
For the Smooth and Reliable Cutting Action of Aluminium
Indexable
Endmills
BFTX 0408 TRD 15
WAX 3000 E/EL
16-18
mm
90
°
øD ød L
WAX 3020 E -3.2 l20 20 130 60 70 1 0,25
WAX 3025 E -3.2 l25 25 140 60 80 2 0,42
WAX 3025 EL-3.2 l25 25 200 60 140 2 0,63
WAX 3032 E -3.2 l32 32 150 70 80 2 0,75
WAX 3032 EL-3.2 l32 32 220 70 150 2 1,2
WAX 3040 E -3.2 l40 32 160 70 90 3 1,0
WAX 3040 EL-3.2 l40 32 220 70 150 3 1,4
øD ød L
WAX 3020 E -4.0 l20 20 130 60 70 1 0,25
WAX 3025 E -4.0 l25 25 140 60 80 2 0,42
WAX 3025 EL-4.0 l25 25 200 60 140 2 0,63
WAX 3032 E -4.0 l32 32 150 70 80 2 0,75
WAX 3032 EL-4.0 l32 32 220 70 150 2 1,2
WAX 3040 E -4.0 l40 32 160 70 90 3 1,0
WAX 3040 EL-4.0 l40 32 220 70 150 3 1,4
DL
1000
H1
l1l2l3
rTød3
AECT
160404 PEFRA
l l 18 16,4 1,4 0,4 5 4,4
160408 PEFRA
l l 18 16,4 1 0,8 5 4,4
160412 PEFRA
l l 18 16,4 0,6 1,2 5 4,4
160416 PEFRA
l l 17,5 16,4 0,5 1,6 5 4,4
160420 PEFRA
l l 17,5 16,4 0,5 2 5 4,4
160430 PEFRA
l l 17 16,4 0,7 3 5 4,4
160432 PEFRA
l l 17 16,4 0,5 3,2 5 4,4
AECT
160440 PEFRA
l l 16,5 16,4 0,5 4 5 4,4
160450 PEFRA
l l 16 16,4 0,4 5 5 4,4
6°
19~25°
H28 l
=
q
=
G48
1
l2
l
1
l2
l
3,0
Wavemill Series
WAX 3000 E/EL Type
(Endmill)
Short Type ”E”
Long Type ”EL”
Applicable
Endmill
Insert Screw Insert Wrench
Spare PartsInserts for WAX 3000 Type
Body
Body
Axial rake angle
Radial rake angle
Cat. No. Stock Dimensions (mm) No.of
teeth
Weight
(Kg)
Carbide
DLC
Coated
Dimensions (mm)
Cat. No.
Indexable
Endmills
Euro stock
Delivery on request
(For inserts with nose radius ≥ 4,0mm)
(For inserts with nose radius ≤ 3,2mm)
Cat. No. Stock Dimensions (mm) No.of
teeth
Weight
(Kg)
Recommended Tightening Torque (N·m)
H29
22-24
mm
90
°
øDødL
WAX 4025E -3.2 q25 25 140 60 80 1 0,41
4025EL-3.2 q25 25 200 60 140 1 0,63
4032E -3.2 q32 32 150 70 80 1 0,72
4032EL-3.2 q32 32 220 70 150 1 1,2
WAX 4040E -3.2 q40 32 160 70 90 2 0,88
4040EL-3.2 q40 32 220 70 150 2 1,2
øDødL
WAX 4025E -4.0 q25 25 140 60 80 1 0,41
4025EL-4.0 q25 25 200 60 140 1 0,63
4032E -4.0 q32 32 150 70 80 1 0,72
4032EL-4.0 q32 32 220 70 150 1 1,2
WAX 4040E -4.0 q40 32 160 70 90 2 0,88
4040EL-4.0 q40 32 220 70 150 2 1,2
DL
1000
H1
l1l2l3
rTød3
AECT
220604 PEFRA
q q 24 21,8 1,5 0,4 6,35 6,0
220608 PEFRA
q q 24 21,8 1,2 0,8 6,35 6,0
220612 PEFRA
q q 24 21,8 0,8 1,2 6,35 6,0
220616 PEFRA
q q 24 21,8 0,4 1,6 6,35 6,0
220620 PEFRA
q q 24 21,8 0,5 2,0 6,35 6,0
220630 PEFRA
q q 23 21,8 0,6 3,0 6,35 6,0
220632 PEFRA
q q 23 21,8 0,4 3,2 6,35 6,0
AECT
220640 PEFRA
q q 22 21,8 1,2 4,0 6,35 6,0
220650 PEFRA
q q 22 21,8 0,4 5,0 6,35 6,0
6°
19~25°
BFTX0509N TRD20 Ø25 ~ Ø32
BFTX0511N TRD20 Ø40 ~ Ø125
G49
1
l2
l
1
l2
l
5,0
Indexable
Endmills
Inserts for WAX 4000 Type
Wavemill Series
WAX 4000 E/EL Type
Body
(Endmill)
Short Type ”E”
Long Type ”EL”
Body
Axial rake angle
Radial rake angle
Carbide
DLC
Coated
Dimensions (mm)
Cat. No.
Insert Screw Insert Wrench
Applicable
Endmill
Spare Parts
(For inserts with nose radius ≥ 4,0mm)
(For inserts with nose radius ≤ 3,2mm)
Cat. No. Stock Dimensions (mm) No.of
teeth
Weight
(Kg)
Cat. No. Stock Dimensions (mm) No.of
teeth
Weight
(Kg)
H30
20 ~
26
—
80-120-160 70-150-18080-100-120
0,05-0,20 0,05-0,200,05-0,15
0,05-0,12 0,05-0,120,05-0,10
0,05-0,18 0,05-0,180,05-0,12
ACZ330 ACZ310
200-300-500
0,1-0,15-0,2
0,05-0,10
0,05-0,10
DL1000 (H1)ACZ350
vcvc
32 ~
40
—
80-120-160 70-150-18080-100-120
0,05-0,25 0,05-0,250,05-0,20
0,05-0,15 0,05-0,150,05-0,12
0,05-0,20 0,05-0,200,05-0,18
ACZ330 ACZ310
200-300-500
0,1-0,15-0,2
0,05-0,10
0,05-0,10
DL1000 (H1)ACZ350
l
lll
lll
l
=
=
DIN X5CrNi810 GG25 C50
C50 C50 C50
Carbon steel
(ex. C50)
Cast iron
(ex. GG20)
Stainless steel
(ex. 10CrNiS189)
Material
øD
(mm)
Slotting
Aluminium
alloy
ft
Type of milling
ft
Shoulder milling
Drilling
Grade
Shoulder milling
Slotting
[vc =m/min, ft =mm/ tooth] [min.– optimum – max.]
Recommended Cutting Conditions for WMM(H)3000Recommended Cutting Conditions for WMM(H)2000
Carbon steel
(ex. C50)
Cast iron
(ex. GG20)
Stainless steel
(ex. 10CrNiS189)
Aluminium
alloy
Material
øD
(mm)
Drilling
Grade
Type of milling
[vc =m/min, ft =mm/ tooth] [min.– optimum – max.]
Shoulder Cutting Slotting Ramping (Slant Milling)
Pocketing Drilling Helical Cutting
Indexable
Endmills
Tool Dia. : 25mm
Insert : APMT103504PDER (Grade : ACZ310)
vc =180m/min, f t =0,12mm/tooth
Axial doc : 15mm, Radial woc : 25mm, Air blow
Tool Dia. : 25mm
Insert : APMT103504PDER (Grade : ACZ350)
vc =200m/min, f t =0,1mm/tooth
Axial doc : 15mm, Radial woc : 25mm, Air blow
Tool Dia. : 25mm
Insert : APMT103504PDER (Grade : ACZ310)
vc =180m/min, f t =0,12mm/tooth
Axial doc : 15mm, Radial woc : 25mm, Air blow
Insert Orientation of WMM Type Cutter
Peripheral
Insert
Central
Insert
Peripheral
Inserts
Cutting of
stainless steel
tool Deep grooving
can be performed
easily. Easy chip
removal
Capable of
tapered recess
cutting of a
prepared hole
Capable of pocketing with
continuous lateral feed from initial
drilling or taper
cutting process
Capable of easy chip
removal and drilling
without tool
damage
Capable of large boring in
diameter of 1,2-1,8 times
the cutter diameter
without prepared
hole
Tool Dia. : 25mm
Insert : APMT103504PDER (Grade : ACZ350)
Bore size : 25mm, Depth : d=15mm
vc =200m/ min, f =0.1mm/ rev
Step feed : 0,5mm, Air blow
Tool Dia. : 25mm
Insert : APMT103504PDER (Grade : ACZ350)
vc =200m/min, f t =0.1mm/tooth
Axial doc : 15mm, Radial woc : 25mm
Air blow
Tool Dia. : 25mm
Insert : APMT103504PDER (Grade : ACZ350)
Bore size : 40mm, Depth : d=30mm
vc =300m/ min, f =0.1mm/ rev
Axial feed : t=15mm/pitch, Air blow
Wave Multi-Function Mill
WMM Type
Features
Utilising some of the design features, which made the Wave-Mill so
successful, this multi-functional cutter, which utilizes standard wavy
shaped inserts mounted radially and axially, performs a variety of
operations.
These include slotting, shoulder milling, ramping, pocketing, drilling,
helical cutting etc and eliminates the need to stock a variety of
application specic tools.
Multi-functional cutter efciently performs a
number of cutting operations.
Excellent for ramping, helical cutting, and
pocketing.
Uses standard inserts interchangeable with
those used on other Wave-Mill cutters
Strong high rake inserts gives smooth cutting
action.
Good dimensional stability thanks to long life
inserts
l
l
l
l
l
Advantages
Multi-purpose
Applications
Japan stock
Euro stock Recommended Tightening Torque (N·m)
H31
WMM …E WMM …E
BFTX02506N TRD08
øD ød
WMM 2020E
WMM 2025E
WMM 2020EL
WMM 2025EL
WMM 2020EW
WMM 2025EW
WMM 2020ELW
WMM 2025ELW
WMMH 2020EW
WMMH 2025EW
WMMH 2020ELW
WMMH 2025ELW
l
l
l
l
l
l
l
l
l
l
l
l
20 20 130 17 35 95 3 1
25 25 140 26 40 100 4 1
20 20 185 17 60 125 3 1
25 25 220 26 75 145 4 1
20 20 130 17 35 95 3 1
25 25 140 26 40 100 4 1
20 20 185 17 60 125 3 1
25 25 220 26 75 145 4 1
20 20 130 17 35 95 3 1
25 25 140 26 40 100 4 1
20 20 185 17 60 125 3 1
25 25 220 26 75 145 4 1
l 3
BFTX03584 TRD15
L l 1 l 2
WMM 3032E
WMM 3040E
WMM 3032EL
WMM 3040EL
WMM 3032EW
WMM 3040EW
WMM 3032ELW
WMM 3040ELW
WMMH 3032EW
WMMH 3040EW
WMMH 3032ELW
WMMH 3040ELW
l
l
l
l
l
l
l
l
l
l
l
l
32 32 150 39 50 100 4 1
40 32 160 39 55 105 4 1
32 32 230 39 90 140 4 1
40 32 230 39 55 185 4 1
32 32 150 39 50 100 4 1
40 32 160 39 55 105 4 1
32 32 230 39 90 140 4 1
40 32 230 39 55 185 4 1
32 32 150 39 50 100 4 1
40 32 160 39 55 105 4 1
32 32 230 39 90 140 4 1
40 32 230 39 55 185 4 1
l 3
L l 1 l 2
øD ød
WMMH …EWWMMH …EW
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_ _ _
ACZ330ACZ310 ACZ350 DL1000
H1
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,4
APMT 103504 PDER
APMT 103508 PDER
APMT 103512 PDER
APMT 103504 PDER-H
APMT 103508 PDER-H
APMT 103512 PDER-H
APET 103504 PDER-F
APET 103504 PDFR-S
l l l
l l l
m m m
l l l
l l m
m l m
l l l
l l
r
0,08
0,08
0,08
0,08
0,08
0,08
0,025
0,025
a_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_ _ _
_ _ _
ACZ330ACZ310 ACZ350 DL1000
H1
0,8
1,2
1,6
0,8
1,2
1,6
2,0
3,0
4,0
5,0
6,0
0,8
0,4
0,8
APMT 160508 PDER
APMT 160512 PDER
APMT 160516 PDER
APMT 160508 PDER-H
APMT 160512 PDER-H
APMT 160516 PDER-H
APMT 160520 PDER-H
APMT 160530 PDER-H
APMT 160540 PDER-H
APMT 160550 PDER-H
APMT 160560 PDER-H
APET 160508 PDER-F
APET 160504 PDFR-S
APET 160508 PDFR-S
l l l
m m m
m m m
l l l
l l l
m l l
l l l
l l l
l m l
l m l
m m l
l l l
l l
l l
r
0,08
0,08
0,08
0,08
0,08
0,08
0,08
0,08
0,08
0,08
0,08
0,025
0,025
0,025
a
1,5 3,0
Screw Wrench Screw Wrench
PDER-H : Stronger cutting edge
PDER-F : Ground insert for nishing
PDFR-S : Round honed sharp cutting edge for aluminium
Spare Parts Spare Parts
APET--- S, uncoated grade “H1”
for Aluminium
Indexable
Endmills
Cat. No. Coated
Dimensions
Un-
coated
Diamond
coated
Inserts
for WMM 2000 Series
Cat. No. Coated
Dimensions
Un-
coated
Diamond
coated
Inserts
for WMM 3000 Series
(Weldon shank type)
(Long type with weldon shank)
(WMMH Standard type with coolant holes and weldon shank)
(WMMH Long type with coolant holes and weldon shank)
(Weldon shank type)
(Long type with weldon shank)
(Long type)
(WMMH Standard type with coolant holes and weldon shank)
(WMMH Long type with coolant holes and weldon shank)
Shank
Cat. No.
Stock
Total
teeth
Efective
teeth
Dimensions (mm)
Shank
Cat. No.
Stock
Total
teeth
Efective
teeth
Dimensions (mm)
Wavemill SeriesWavemill Series
WMM (H) 2000 Type
E/EL
EW/ELW
WMM (H) 3000 Type
E/EL
EW/ELW
Body Body
(Long type)
H32
WRX
WRX
l
=
q
=
Indexable
Endmills
l
l
l
l
l
l
l
l
l
l
Time
Cutting Resistance (N)
Competitor
Competitor
Work Material: C50
Tool: WRX2025RH27E25
Cutting Conditions: vc = 100m/min, ft = 0,15mm/tooth
doc = 25mm, woc = 10mm, Dry
Work Material: C50
Tool: WRX3080RH53F32
Cutting Conditions: vc = 150m/min, ft = 0,15mm/tooth
doc = 25mm, woc = 10mm, Dry
Vibration Amplitude
Cutting Force
Components:
Principle force
Feed force
Back (+) force
Back (–) force
Low
Vibration
Cutting resistance
reduced by 30%
The WRX Wave repeater end mill system features AXMT
style inserts vertically mounted and positioned to provide
a long continuous cutting edge suitable for deep shoulder
milling. Designed to run at elevated feed rates the soft
cutting action reduces cutting resistance, vibration and
noise to substantially improve tool life and surface nish.
Available with our new generation Super FF and Super ZX
coated inserts for unbeatable performance.
General Features
Wave Repeater Mill
Axial insert
supporting
system
Special
pocket shape
Lead
groove
WRX 2000 series with 12 mm inserts
WRX 3000 series with 17mm inserts
Cutter Diameters - 20mm (doc = 18mm) to 100mm (doc = 53mm)
Special Order Options – WRX Cutter with integrated arbor
Shell type with detachable head
Wide ISO Application Range – P/M/K/N classication
Product Range
Optimised insert positions reduce cutting resistance and vibration
Integral coolant improves chip ow
Primary chip slot for smooth and fast chip evacuation
Optimised insert pocket maximises rigidity
Bottom edge support improves tool life and cutting performance
Advantages
Vibration Comparison Cutting Resistance Comparison
WRX Type
Eurostock
Delivery on request
Vibration Amplitude
Time
Recommended Tightening Torque (N·m)
H33
BFTX 0306 IP TRDR 08 IP
øD ød L l1l2
WRX2020RH18E20
l18 20 20 120 40 80 4 2 2
WRX2020RH36E20
q36 20 20 130 45 85 4 4 1
WRX2025RH18E25
l18 25 25 130 45 85 6 2 3
WRX2025RH27E25
l27 25 25 130 45 85 6 3 2
WRX2032RH18E32
l18 32 32 140 50 90 8 2 4
WRX2032RH27E32
l27 32 32 130 45 85 9 3 3
WRX2040RH18E40
q18 40 40 160 40 120 10 2 5
WRX2040RH36E40
l36 40 40 130 45 85 16 4 4
WRX 20 25 R H 27 W 25
Sumitomo
Ø 38,1
AXMT 18 mm
ACP200
38,1 38,1
24 16
4 4
180 137
0,09 0,1
38,1 38,1
3,2 3,2
60 40
øD ød L l1l2
WRX2020RH18W20
l18 20 20 120 40 80 4 2 2
WRX2020RH36W20
q36 20 20 130 45 85 4 4 1
WRX2025RH18W25
l18 25 25 130 45 85 6 2 3
WRX2025RH27W25
l27 25 25 130 45 85 6 3 2
WRX2032RH18W32
l18 32 32 140 50 90 8 2 4
WRX2032RH27W32
l27 32 32 130 45 85 9 3 3
WRX2040RH18W40
q18 40 40 160 40 120 10 2 5
WRX2040RH36W40
l36 40 40 130 45 85 16 4 4
AXMT
123504 PEER-G
lllll – – 0,4
123508 PEER-G
lllll – – 0,8
123512 PEER-G
lllll – – 1,2
AXMT
123504 PEER-H
lllll – – 0,4
123508 PEER-H
lllll – – 0,8
123512 PEER-H
lllll – – 1,2
AXMT
123504 PEER-E
l l – – 0,4
123508 PEER-E
l l l – – 0,8
123512 PEER-E
l l – – 1,2
AXMT
123508 PEER-EH
l l l – – 0,8
AXET
123502 PEFR-S
–––––––l l 0,2
123504 PEFR-S
–––––––l l 0,4
123508 PEFR-S
–––––––l l 0,8
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
P
K
K
K
KN
MS
MS
MS
MS
P
P
N
N
P
7,00
12,00
3,58
11°
2,0
G39
Spare Parts (WRX 2000)
Screw Wrench
Cat. No.Shaft
Cat. No.Shaft
StockStock
Depth
of Cut
(doc)
Depth
of Cut
(doc)
Dimensions (mm)
Dimensions (mm)
No.
of
teeth
No.
of
teeth
No.
of
rows
No.
of
rows
Effec-
tive
teeth
Effec-
tive
teeth
Inserts (Same as for Wavemill WEX 2000 Type)Body
(Cylindrical Shank Type)
Body
(Weldon Shank Type)
Insert
Size
Cutting
Direction
Cutting
Edge
Lengh
Arbor
Diameter
Desciption Rule
E - Straight Shank
W - Weldon Shank
F - Shell Type
Tool
øD
Inner
coolant
Arbor
Type
Example
Application Examples
Work
Material
Construction Machine Parts (USt.42-2)
Tool
Body
Competitor
WRX2000
Weldon shank
Insert
Insert grade
PVD Type
Tool dia. (mm)
Total teeth
Effective teeth
Cutting
Data
Cutting speed
(m/min)
Feed (mm/t)
Axial depth
of cut (mm)
Radial width
of cut (mm)
Coolant
Wet Wet
Result
Tool life /
Cutting edge
Benets 1,5 times longer tool life
30%increased productivity
WRX 2000 Series with AXMT 12 mm inserts
G
- General type
H
- Strong cutting edge
E
- For stainless steel / exotic alloy
EH
- Strong edge for stainless steel /
exotic alloy
S
- For aluminium alloy
–Unable to produce
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide DLC
Radius
H34
BFTX 0409 IP TRDR 15 IP
øD ød L l1l2
WRX3040RH27W40
q27 40 40 180 60 120 6 2 3
WRX3040RH40W40
l40 40 40 150 65 85 9 3 3
WRX3050RH27W40
q27 50 40 180 60 120 8 2 4
WRX3050RH53W40
l53 50 40 165 75 90 12 4 3
øD ød L l1l2
WRX3032RH40E32
l40 32 32 150 65 85 6 3 2
WRX3040RH27E40
q27 40 40 180 60 120 6 2 3
WRX3040RH40E40
l40 40 40 150 65 85 9 3 3
WRX3050RH27E40
q27 50 40 180 60 120 8 2 4
WRX3050RH53E40
l53 50 40 165 75 90 12 4 3
Sumitomo
Ø 50
AXMT 18 mm
ACK300
50 50
15 12
3 3
78 78
0,13 0,13
45 45
5 5
500 min.300 min.
Sumitomo
WRX3040RH40E40
Ø 40
AXMT 18 mm
ACP 300
40 40
9 6
3 2
125 125
0,2 0,2
40 40
5 5
20 5 ~ 10
l
=
AXMT
170508 PEER-L
lllll – – 0,8
AXMT
170504 PEER-G
lllll – – 0,4
170508 PEER-G
lllll – – 0,8
170512 PEER-G
lllll – – 1,2
170516 PEER-G
lllll – – 1,6
170520 PEER-G*
lllll – – 2,0
170530 PEER-G*
lllll – – 3,0
AXMT
170508 PEER-H
lllll – – 0,8
170512 PEER-H
lllll – – 1,2
AXMT
170504 PEER-E
l l – – 0,4
170508 PEER-E
l l l – – 0,8
170512 PEER-E
l l – – 1,2
170516 PEER-E
l l – – 1,6
170520 PEER-E*
l l – – 2,0
170530 PEER-E*
l l – – 3,0
AXMT
170508 PEER-EH
l l l – – 0,8
AXET
170502 PEFR-S
–––––––l l 0,2
170504 PEFR-S
–––––––l l 0,4
170508 PEFR-S
–––––––l l 0,8
P
K
K
K
KN
MS
MS
MS
MS
P
P
N
N
P
10,2
17,54
5,59
11°
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
*
q
=
3,0
G39
Spare Parts (WRX 3000)
Screw Wrench
Cat. No.Shaft
Cat. No.Shaft
StockStock
Depth
of Cut
(doc)
Depth
of Cut
(doc)
Dimensions (mm)
Dimensions (mm)
No.
of
teeth
No.
of
teeth
No.
of
rows
No.
of
rows
Effec-
tive
teeth
Effec-
tive
teeth
Inserts (Same as for Wavemill WEX 3000 Type)Body
(Cylindrical Shank Type)
Body
(Weldon Shank Type)
Work
Material Machine Parts / Stainless Steel
Tool
Body
Competitor
Insert
Insert grade
PVD Type
Tool dia. (mm)
Total teeth
Effective teeth
Cutting
Data
Cutting speed
(m/min)
Feed (mm/t)
Axial depth
of cut (mm)
Radial width
of cut (mm)
Coolant
Wet Wet
Result
Tool life /
Cutting edge
Benets Stable machining,
double tool life with no breakage
Work
Material Automotive Component / Cast Iron
Tool
Body
Competitor
WRX3000 Type
Integrated Arbor
Insert
Insert grade
PVD Type
Tool dia. (mm)
Total teeth
Effective teeth
Cutting
Data
Cutting speed
(m/min)
Feed (mm/t)
Axial depth
of cut (mm)
Radial width
of cut (mm)
Coolant
Dry Dry
Result
Tool life /
Cutting edge
Benets 1,7 times longer tool life
Indexable
Endmills
Example 1 Example 2
Application Examples
WRX 3000 Series with AXMT 17 mm inserts
Euro stock
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide DLC
Radius
Cutter body modication is required.
Delivery on request
L – Low cutting force
G – General type
H – Strong cutting edge
E – For stainless steel
EH – Strong edge for stainless steel
S – For aluminium
–Unable to produce
Recommended Tightening Torque (N·m)
30°
8°
14°
25° 5°
20°
27°
17°
17°
20°
28°
L
—
EG EHH S
H35
ISO
10% 25% >50%
vcvcvc
P
125 ACP
100
ACP
200
ACP
300
L - G170
–
215
–
240 0,21
–
0,28
–
0,35 160
–
195
–
220 0,16
–
0,21
–
0,26 130
–
160
–
180 0,08
–
0,10
–
0,13
190 ACP
100
ACP
200
ACP
300
L - G160
–
195
–
220 0,21
–
0,28
–
0,35 140
–
175
–
190 0,16
–
0,21
–
0,26 110
–
140
–
160 0,08
–
0,10
–
0,13
250 ACP
100
ACP
200
ACP
300
L - G - H 140
–
180
–
200 0,19
–
0,26
–
0,32 130
–
165
–
180 0,14
–
0,19
–
0,24 100
–
130
–
140 0,08
–
0,10
–
0,13
270 ACP
100
ACP
200
ACP
300
L - G - H 140
–
170
–
190 0,19
–
0,26
–
0,32 120
–
155
–
170 0,14
–
0,19
–
0,24 100
–
130
–
140 0,07
–
0,10
–
0,12
300 ACP
100
ACP
200
ACP
300
L - G - H 130
–
165
–
180 0,19
–
0,26
–
0,32 120
–
150
–
170 0,14
–
0,19
–
0,24 100
–
120
–
130 0,07
–
0,10
–
0,12
180 ACP
100
ACP
200
ACP
300
G - H 130
–
165
–
180 0,18
–
0,24
–
0,30 120
–
150
–
170 0,13
–
0,18
–
0,22 100
–
120
–
130 0,07
–
0,09
–
0,11
275 ACP
100
ACP
200
ACP
300
G - H 130
–
160
–
180 0,17
–
0,23
–
0,28 120
–
145
–
160 0,12
–
0,16
–
0,20 100
–
120
–
130 0,07
–
0,09
–
0,11
300 ACP
100
ACP
200
ACP
300
G - H 110
–
140
–
160 0,16
–
0,22
–
0,27 100
–
130
–
140 0,11
–
0,15
–
0,19 90
–
110
–
120 0,07
–
0,09
–
0,11
350 ACP
100
ACP
200
ACP
300
G - H 100
–
130
–
140 0,16
–
0,21
–
0,26 100
–
120
–
130 0,11
–
0,15
–
0,19 80
–
100
–
110 0,06
–
0,08
–
0,10
200 ACP
100
ACP
200
G - H70
–
85
–
90 0,15
–
0,21
–
0,26 60
–
80
–
90 0,11
–
0,14
–
0,18 60
–
70
–
80 0,06
–
0,08
–
0,10
325 ACP
100
ACP
200
G - H30
–
35
–
40 0,14
–
0,19
–
0,24 30
–
35
–
40 0,10
–
0,14
–
0,17 20
–
30
–
30 0,06
–
0,08
–
0,10
M
200 ACP
200
ACP
300
L - G - H 120
–
150
–
170 0,15
–
0,20
–
0,25 110
–
135
–
150 0,11
–
0,14
–
0,18 90
–
110
–
120 0,07
–
0,09
–
0,11
240 ACP
200
ACP
300
L - G - H 100
–
125
–
140 0,16
–
0,22
–
0,27 90
–
115
–
130 0,12
–
0,16
–
0,20 80
–
100
–
110 0,07
–
0,10
–
0,12
180 ACM
200
ACM
300
L - G 80
–
95
–
110 0,15
–
0,20
–
0,25 70
–
85
–
90 0,11
–
0,14
–
0,18 60
–
70
–
80 0,06
–
0,08
–
0,10
K
180 ACK
200
ACK
300
G - H 190
–
240
–
270 0,19
–
0,26
–
0,32 180
–
220
–
240 0,14
–
0,19
–
0,24 140
–
170
–
190 0,09
–
0,12
–
0,15
250 ACK
200
ACK
300
G - H 140
–
170
–
190 0,16
–
0,21
–
0,26 120
–
155
–
170 0,12
–
0,16
–
0,20 100
–
130
–
140 0,07
–
0,10
–
0,12
S
200 ACK
200
ACK
300
L - G40
–
45
–
50 0,12
–
0,16
–
0,21 30
–
40
–
45 0,08
–
0,11
–
0,14 30
–
35
–
40 0,07
–
0,09
–
0,11
280 ACK
200
ACK
300
L - G15
–
20
–
25 0,10
–
0,14
–
0,17 10
–
15
–
20 0,07
–
0,10
–
0,12 10
–
15
–
20 0,05
–
0,07
–
0,09
N
Si < 13% DL
1000 H1
S510
–
635
–
710 0,23
–
0,31
–
0,38 460
–
580
–
640 0,17
–
0,22
–
0,28 390
–
485
–
540 0,08
–
0,12
–
0,14
Si
≥
13% DL
1000 H1
S150
–
190
–
210 0,19
–
0,25
–
0,32 140
–
175
–
190 0,14
–
0,18
–
0,23 130
–
165
–
180 0,08
–
0,10
–
0,13
DL
1000 H1
S320
–
405
–
450 0,15
–
0,21
–
0,26 300
–
370
–
410 0,13
–
0,16
–
0,22 240
–
300
–
330 0,07
–
0,10
–
0,12
Ø 20 4°
Ø 25 2°
Ø 32 1°30’
Ø 40 1° 2°
Ø 50 0°30’ 1°
Ø 63 0°30’
Ø 80 0°30’
Ø100
Steel, Cast Iron Stainless Steel AluminiumWork Material
Chipbreaker
Type
Chipbreaker Selection
Feature
2000 Type
Figure
3000 Type
Figure
Application
Light cut,
low rigidity milling
and less burrs
Light cutting to
general purpose
General to
Interrupted milling
Heavy interrupted
machining
Roughing, heavy
interrupted and
hardened steel milling
Aluminium alloy
and
non-ferrous metal
Low cutting force
E type for smooth cutting
General purpose
Strong cutting edgeStrong cutting edge
Sharp cutting edge
Indexable
Endmills
Hardness
(HB)
Grades
(optimum grade
in bold letters)
Chip Breaker
Recommended cutting speed and feed / tooth according to width of cut ( woc /øD )
- must be adjusted to actual machine and workpiece conditions.
f t f t f t
min.
Optimum
max.
min.
Optimum
max.
min.
Optimum
max.
min.
Optimum
max.
min.
Optimum
max.
min.
Optimum
max.
WRX Type
Wave Repeater Mill
- Dry machining is recommended (air cooling) - if lubricant is used, we recommend CVD coated grades (ACP100 / ACK200) or tough PVD grades (ACP300 / ACK300).
- Insert geometry: L type for low cutting forces, thinly coated components. G type for general application, H type offers high cutting edge stability for rough and heavy
cutting conditions.
Tool: WRX 3050 RH53 F22, øD = 50mm, doc = 50mm
Recommended Cutting Conditions
Ramping (Slant
Milling)
Tool
Diameter
Max. Ramping Angle
WRX 2000 Typ WRX 3000 Typ
Not possible
Work Material Property,
Condition
Steel, carbon steel
< 0,15% C,
annealed
< 0,45% C,
annealed
< 0,45% C,
tempered
< 0,75% C,
annealed
< 0,75% C,
tempered
Low alloyed steel
annealed
tempered
tempered
tempered
High alloyed and tool steel
annealed
tempered
Stainless steel, ferritic/martensitic annealed
Stainless, martensitic
tempered
Stainless, austenitic
plunged
Gray cast iron
GG
Nodular cast iron
GGG
Exotic alloys
(Resistant alloys, Ti + Ni alloys)
Fe based,
annelaed
hardened
Aluminum alloy
Copper alloy
H36
(A) vc
200-250-300100-150-200
50-80-100
100-120-150
0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4
(A) vc
200-250-300100-150-200
50-80-100
100-120-150
0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4
(B) vc
160-200-240
80-120-160 40-60-80 80-100-120
0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4
l
A
B
C
l
l l
4
3
2
1
0,3
0,25
0,2
0,15
0,1
0,05
0
5 10 15 20
l
l
=
=
q
=
ft
[vc =m/min, ft =mm/ tooth] [min.– optimum – max.]
ft
ft
[vc =m/min, ft =mm/ tooth] [min.– optimum – max.]
Material
Condition
Carbon steel
(Below HRC25)
Alloy steel
(Below HRC45)
Stainless,
Die steel etc.
Cast iron
Material
Condition
Carbon steel
(Below HRC25)
Alloy steel
(Below HRC45)
Stainless,
Die steel etc.
Cast iron
Recommended Cutting Conditions Recommended Cutting Conditions
(2 teeth) (4 teeth)
Cutting Conditions :
n = 500 rpm, vf = 35 mm/min
Depth of Cut : 5 mm
Dry cut
WBMR 2300M (ø30mm)
Insert Grade : ACZ350
<Results>
Wave ball
(ø30mm)
could cut without
chattering while
other manufacturer‘s
products could
not cut at all due
to chattering.
Injection Molded Part
Cutting Conditions :
n = 2200 rpm, vf = 500 mm/min
Depth of Cut : 0,3~2 mm
Non-water soluble cutting oil
WBMR 2200S (ø20mm)
Insert Grade : ACZ350
<Results>
Flank wear after
continuous
cutting for seven
hours was less
than other
manufacturer‘s
product.
Stable cutting
was observed.
Cold Molding Die
Work Material :
X 155 CrVMo 12 1
(Cr-Mo steel + Stellite-overlay)
Cutting Conditions (Shoulder milling, downcut)
vc =200m/min, ft =0.15mm/tooth
Axial doc : 5mm, Radial woc : 5mm
Work Material : C50
Back component Feed component Vertical component
Insert seat Circumferential
movement of the
insert caused by
cutting forces is
controlled by
guide faces A,
B & C ,
so as to allow
stable cutting.
Insert setting
Cutting Resistance (kN)
Indexable
Endmills
Performance
Application
Example
Cutting Conditions (Shoulder milling, downcut)
vc =100m/min, ft =0.15mm/tooth
Axial doc : 5mm, Radial woc : 5mm
Work Material : X 40 CrMoV 5-1(HRC45)
Largest Flank Wear (mm)
Cutting Resistance Anti-Rotational Mechanism Insert Life
Cutting Length (m)
Without
chipping
Chipping
Wave Ball Mill” for Roughing
WBMR Type
Advantages
Features
Particularly suitable for die mold machining the WBMR replaceable
insert ball nose endmill efciently roughs complex proles.
Its high feed rate capability is a direct result of a sharp cutting edge
which is maintained during the cutting cycle by the special cemented
carbide substrate working in parallel with the ultra hard ZX coating.
Wave shaped cutting edge
Economical M class insert
Precise clamping
High feed rate capability
l
l
l
l
Chipbreaker
(Nick type)
for r= 25
radial insert
ZNMT 4310250-N
WBMR (D=25mm)
Competitor’s
Competitor’s
WBMR (D=25mm)
Japan stock
Euro stock Delivery on request Recommended Tightening Torque (N·m)
H37
l l l
l l l
m m m
l l l
l l l
l l l
l l l
l l l
l l l
m m
l l l
m m
m m m
m m m
l l l
l l l
l l l
l l l
l l l
l l l
m m m
m m
m m m
ACP
200
ACP
200
ACP
300
ACP
300
ACK
300
ACK
300
øD ød L
WBMR 2200 S
l
l
l
l
l
l
l
l
l
q
q
q
q
20 25 20
60 80 140
WBMR 2200 M
60
60 140 200
WBMR 2200 MW
50
WBMR 2250 S
25 32 23
70 80 150
WBMR 2250 M
40
73 147 220
WBMR 2250 MW
WBMR 2320 S
32 32 31
80 80 160
WBMR 2320 M
85 155 240
-40 42 35 100
180
100
180
100
100
100
100
200
280
200
280
-50 42 47
WBMR 2320 MW
WBMR 2400 S
WBMR 2400 M
WBMR 2500 S
WBMR 2500 M
øD ød L
l
l
l
l
l
l
20 25 30
WBMR 2200 LL
80 170 250
WBMR 2200 LLW
25 32 38
WBMR 2250 LL
100 200 300
WBMR 2250 LLW
32 32 44
WBMR 2320 LL
120 230 350
250 100 350
250 100 350
WBMR 2320 LLW
60
50
40
ZNMT 1804100-C
ZNMT 2004100-S
ZNMT 2205125-C
ZNMT 2305125-S
ZNMT 2907160-C
ZNMT 3006160-S
ZNMT 3608200
ZNMT 4310250
ZNMT 4310250-N
18,00 9,76 4,76 10
1
20,00 7,50 4,37 10
2
22,50 12,20 5,70 12,5
1
23,00 9,38 5,56 12,5
2
29,00 15,62 7,15 16
1
30,00 12,00 6,70 16
29,00 15,62 7,15 16
30,00 12,00 6,70 16
2
A
A
B
B
s
s
r
r
18,00 9,76 4,76 10
1
20,00 7,50 4,37 10
2
22,50 12,20 5,70 12,5
1
23,00 9,38 5,56 12,5
2
1
2
7,94
–
3,18
– 3
9,53
–
3,97
– 3
9,53
–
3,97
– 3
BFTX0307N
BFTX0409N
WBMR 2200
WBMR 2250
BFTX0511N WBMR 2320
BFTX0307N
WBMR 2200 LL
BFTX0409N
WBMR 2250 LL
BFTX0511N
WBMR 2320 LL
WBMR 2400 LL
WBMR 2500 LL
BFTX0407N
BFTX0619N
BFTX0409N
ZNMT 1804100-C
ZNMT 2004100-S
SPMT 070308
ZNMT 2205125-C
ZNMT 2305125-S
SPMT 09T308
ZNMT 2907160-C
ZNMT 3006160-S
SPMT 09T308
ZNMT 3608200
SPMT 09T308
ZNMT 4310250
ZNMT 4310250-N
SPMT 120408
36,00 19,50 6,70 20
4
9,53
–
3,97
– 3
43,00 25,70 10,15 25
4
12,7
–
4,76
– 3
43,00 25,70 10,15 25
5
TRX10
–
–
–
TRD15
TRD20
TRX10
–
–
–
–
–
–
TRD15
TRD20
TRD15
TRD25
TRD15
WBMR 2400
WBMR 2500
BFTX0619N – TRD25
l1l2l3l4l1l2l3l4
36,00 19,50 6,70 20
4
43,00 25,70 10,15 25
4
43,00 25,70 10,15 25
5
q
q
-40 42 50
-50 42 69
WBMR 2400 LL
WBMR 2400 LLW
WBMR 2500 LL
WBMR 2500 LLW
1
1
2
1
1
1
2
1
2
2
2
2
2
WBMR2200
WBMR2250
WBMR2320
WBMR2200
WBMR2250
WBMR2320
WBMR2400
WBMR2500
WBMR2400
WBMR2500
2,0
3,4
5,0
7,5
2,0
3,4
5,0
3,0
7,5
3,4
Spare Parts Spare Parts
Screw
Applicable
Endmill
Screw
Applicable
Endmill
Wrench Wrench
Wrench Wrench
Fig. 1 Fig. 2
Fig. 4 Fig. 5
Indexable
Endmills
Fig. 4 Fig. 5
Fig. 1 Fig. 2 Fig. 3
Dimensions (mm)
Dimensions (mm)
Fig.
Fig.
Cat. No.
Cat. No.
Coated
Coated
Inserts
No.
of
teeth
No.
of
teeth
Applicable
Endmill
Applicable
Endmill
Cat. No.
Stock
Dimensions (mm) Cat. No.
Stock
Dimensions (mm)
Inserts
Wave Ball Mill” for Roughing
WBMR 2000 L Type
Wave Ball Mill” for Roughing
WBMR 2000 Type
S: Short type with cylindrical shank
M: Middle length type with cylindrical shank
MW: Middle length type with Weldon shank
LL: Extra long type with cylindrical shank
LLW: Extra long type with Weldon shank
Body ( Short and middle length type, 2 teeth) Body ( Extra long type, 4 teeth)
H38
l l
l
=
q
=
Indexable
Endmills
Optimized cutting edge geometry
minimizes cutting force and gives
excellent surface roughness.
Application
Example
Cutting Conditions
vc = 88 m/min
vf = 700 mm/min ( ft = 0,25 mm/tooth)
Width of Cut : 0,5 mm
Depth of Cut : 0,5 mm
Dry
WBMF1200M (ø20mm)
Insert : ZPGU2471100
Grade : ACZ120
<Results>
Surface roughness
after continuous cutting
for twelve hours was
better than other
manufacturer‘s
product.
Less width of ank
wear was observed.
Bumper Moulding Die
Work Material :
C55
Cutting Conditions
vc = 190 m/min
vf = 1200 mm/min ( f t = 0,21 mm/tooth)
Width of Cut : 0,2 mm
Depth of Cut : 0,2 mm
Dry
WBMF1200M (ø20mm)
Insert : ZPGU2471100
Grade : ACZ120
<Results>
Smooth cutting and
good surface nish
after continuous
cutting for eight hours
Bumper Moulding Die
Work Material :
C50
Radius form accuracy
less than 0,015mm
New grade ACZ120
Ultra hard ZX coating and
K01 ne grain substrate
provide long tool life.
Wave Ball Mill for Finishing
WBMF Type
Advantages
Features
The outstanding results obtained from this nishing cutter are due
to the combination of its large sigmoid blade and precise clamping
system making it extremely rigid !
The WBMF achieves an excellent machined nish greatly reducing
hand nishing and polishing operations.
l
l
l
l
l
Unique rigid clamping system
Large sigmoid blade
Smooth cutting action
High quality machined surface
Ultra hard ZX coated cutting edge
New clamping system
excellent index repeatability of less
than 0,003mm.
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
H39
WBMF 1250 S
øD ød l1l2l3L
25 18,5
70 80
WBMF 1100 S
10 16 9
30 70 100
WBMF 1100 M
q
l
q
q
l
q
q
l
q
q
l
q
l
q
l
q
150
WBMF 1250 M
35 95 130
WBMF 1100 L
WBMF 1300 S
50 130 180
WBMF 1120 S
12 10,5
40 70 110
WBMF 1120 M
WBMF 1120 MM12N
73 147
40
40
110
110
150
150
WBMF 1120 L
220
WBMF 1250 L
60
16
12
16 140 200
WBMF 1160 S
16 12
50 80 130
WBMF 1160 M
30 32
50 130 180
WBMF 1160 L
22,5
100 200
70 150 220
WBMF 1200 S
20
32
15
60 80 140
WBMF 1200 M
WBMF 1200 MM20N
300
80 80
60 140 200
WBMF 1200 L
160
WBMF 1300 M
80 170 250
85 155 240
WBMF 1300 L
120 230 350
43
36
32
25,5
19,5
17
l4
60 140 200
50 130 180
WBMF1120
WBMF1200
WBMF1300
1812
20
30
ZPGU 1551050
24,5
34,4
15,610 9 5,1
ZPGU 1856060
10,5
15
22,5
5,6
ZPGU 2061080
20,5
28,5
l1
16 12 6,1
ZPGU 2471100
7,1
8,6 15,0
12,5
ZPGU 2876125
25 18,5 7,6
ZPGU 3486150
10,0
8,0
6,0
5,0
r
ACZ120
l
l
l
l
l
l
øD l2s
WBMF1250
WBMF1160
WBMF1100
BFTG0408F TRD15 WBMF1100
BFTG0409F TRD15 WBMF1120
BFTG0825F
BFTG0513F TRD20 WBMF1160
BFTG0617F TRD25 WBMF1200
BFTG0621F TRD25 WBMF1250
TRD25 WBMF1300
vc
øD
10~30
200-250-300 100-150-200 50-80-100 100-120-150
0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4
WBMF 1160 MM16N
20
16
20
25
20
25
3,4
3,4
5,0
7,5
7,5
7,5
Spare Parts
woc
doc
Screw Wrench
Applicable
Endmill
Carbon steel
(Below HRC25)
Alloy steel
(Below HRC45)
Stainless,
Die steel etc.
Cast iron
ft
Recommended Cutting Conditions
Indexable
Endmills
Wave Ball Mill for Finishing
WBMF 1000 Type
Cat. No.
Stock
Dimensions (mm)
Dimensions (mm)
Cat. No.
Coated
Applicable
Endmill
Body
Inserts
S : Short type
M : Middle length type
L : Long type
Condition
Material
H40
80-120-160 60-100-140 60-100-120 60-80-120
0,1-0,3-0,4 0,1-0,2-0,3 0,1-0,15-0,2 0,1-0,2-0,3
200-500-1000
0,1-0,2-0,3
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
12 - 12 9,4 110 40 70 1
12 - 12 9,4 150 70 80 1
16 - 16 14 120 50 70 1
16 - 16 14 150 70 80 1
20 12 20 18 130 50 80 2
20 12 20 18 180 100 80 2
20 12 20 18 250 130 120 2
25 17 25 21 130 50 80 3
25 17 25 21 180 100 80 3
25 17 25 21 250 130 120 3
25 15 25 21 130 50 80 2
25 15 25 21 180 100 80 2
25 15 25 21 250 130 120 2
32 22 32 28 130 50 80 3
32 22 32 28 200 120 80 3
32 22 32 28 300 180 120 3
-3° -35°
–
0°30´ BFTX 02505 IP TRDR 08 IP
+
7
-3° -10°
24 - 4
5°30´
-3° -3°
32 ± 7
13°
BFTX 02506 IP TRDR 08 IP
-3° 0°
42 ± 7
8°20´
-3° 0°
40 ± 8
13°10´
BFTX 03584 IP TRDR 15 IP
-3° 0°
54 ± 8
8°
8
10
WRCX 08012 ES
WRCX 08012 EM
WRCX 08016 ES
WRCX 08016 EM
WRCX 08020 ES
WRCX 08020 EM
WRCX 08020 EL
WRCX 08025 ES
WRCX 08025 EM
WRCX 08025 EL
WRCX 10025 ES
WRCX 10025 EM
WRCX 10025 EL
WRCX 10032 ES
WRCX 10032 EM
WRCX 10032 EL
øD øC ød1 ød2 L l1 l2
vc
12 ~
32
ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300
DL1000, H1
øD
(mm)
QPMT 080330 PPEN
QPMT 080330 PPEN-H
QPMT 10T335 PPEN
QPMT 10T335 PPEN-H
QPET 10T350 PPFR-S
l l l l l
l l l l l
l l l l l
l l l l l
l l
ACP100 ACP200 ACP300 ACK200 ACK300 DL1000 H1
s
(mm)
r
(mm)
IC
(mm)
8 3,0 3,18 3,8 1,0 u WRCX 08000 E
3,5 1,2 u
10 3,97 4,7 WRCX 10000 E
5,0 – v
QPMT... :
QPMT...- H : QPET... - S :
5,0
mm
4,0
mm
l
=
q
=
(WRCX 08000) (WRCX 10000)
G19
L
l1l2
Body
Axial
Rake
Cat. No.
Stock
Dimensions (mm)
Insert
IC(mm)
No. of
teeth
ES : Short type with straight shank
EM : Middle length type with straight shank
EL : Long type with straight shank
Axial rake angle: – 3°
Radial rake angle: 0 ~ 35°
E _ : Cylindrical straight shank type
Spare Parts
Helical Boring
øB Standard
Plunging
a max.
Radial
Rake
Recommended Cutting Conditions
[vc = m/min, ft = mm/ tooth] [min.– optimum – max.]
Carbon steel
(ex. C40 ~ C50)
Alloy steel
(Below HRC40)
Stainless steel
(ex. X10CrNiS18-9)
Cast iron
(ex. GG20)
Non-ferrous
material
ft
Material
Grade
Indexable
Endmills
Multi Purpose Endmills with Polygon Inserts
Wave Radius Mill
Shank Type with Small Diameter Inserts
Diamond
Coated
Cat. No.
Coated Carbide
Uncoated
carbide
Max. doc
4 corners
application
8 corners
application
Fig.
Rake angle: 25°
4 corners use
R : wiper radius
Standard 16 cornered polygon type
Stronger cutting edge type Polished round insert for non-ferrous material
Fig. 1 Fig. 2
Insert
Applicable
Endmill
WRCX
08000/10000 E Type
Euro stock
Delivery on request
Recommended Tightening Torque (N·m)
H41
W S
W S
W S
DL1000
H1
ACK
200 ACK
300
ACP
100 ACP
200 ACP
300
øD ød M L l2l3
l
q
q
l
25 12,5 M12 56 35 5 21 10 19 2
28 12,5 M12 56 35 5 21 10 19 2
30 17,0 M16 63 40 5 23 10 24 3
32 17,0 M16 63 40 5 23 10 24 3
WRCX10025M12Z2
WRCX10028M12Z2
WRCX10030M16Z3
WRCX10032M16Z3
l1
øD ød M L l2l3
l
l
20 10,5 M10 49 30 5 19 8 15 2
25 12,5 M12 56 35 5 21 10 19 3
WRCX08020M10Z2
WRCX08025M12Z3
l1
: QPMT 0803
: QP T 10T3
: QP T 1204
øD ød M L l2l3
q
40 17,0 M16 63 40 5 23 10 24 4
WRCX12040M16Z4
l1
5,0
mm
4,0
mm
6,0
mm
WRCX 08000M
WRCX 10000M
WRCX 12000M
WRCX 08 020 M10 Z2
QPMT 080330 PPEN
QPMT 080330 PPEN-H
QPMT 10T335 PPEN
QPMT 10T335 PPEN-H
QPET 10T350 PPFR-S
QPMT 120440 PPEN
QPMT 120440 PPEN-H
QPET 120460 PPFR-S
l l l l l
l l l l l
l l l l l
l l l l l
l l
l l l l l
l l l l l
l l
s
(mm)
r
(mm)
IC
(mm)
8 3,0 3,18 3,8 1,0 u
3,5 1,2 u
10 3,97 4,7
5,0 – v
4,0 1,5 u
12 4,76 5,6
6,0 – v
QPMT –
QPMT ... H QPET ... S
(WRCX 10000M) (WRCX 12000M)
TRDR 08 IP
WRCX 08020M ~ WRCX 08025M
BFTX 02506 IP
1,5
TRDR 15 IP
WRCX 10025M ~ WRCX 10032M
WRCX 12040M
BFTX 03584 IP
BFTX 0409 IP
3,0
3,0
H5
(WRCX 08000M)
Indexable
Endmills
Cutter
Type
Insert
Size
Diameter
Mounting
Screw
No. of
Teeth
Uncoated
Carbide
DLC
Coated
Applicable
Endmill
Cat. No.
Max. doc
4 corners
application
8 corners
application
Fig.
Rake angle: 25°
4 corners use
16 corner insert for General Purpose Application
16 corner insert with Strong cutting edge
Round insert with Sharp cutting edge for Aluminium
Inserts
Coated Carbide
Axial rake angle: 0°
Radial rake angle: -3°
Axial rake angle: 0°
Radial rake angle: -3°
Cat. No.
Stock
Dimensions (mm)
No. of
teeth
Inserts are not included.
Inserts are not included.
Inserts are not included.
Cat. No.
Stock
Dimensions (mm)
No. of
teeth
Cat. No.
Stock
Dimensions (mm)
No. of
teeth
Heads
HeadsHeads
Exchangeable Head Endmills
WRCX
08000
M
Type
High efciency multi purpose endmills High efciency multi purpose endmills
Exchangeable Head Endmills
WRCX
10000/12000
M
Type
For insert type For insert type
For insert type
Identication of Catalogue No.
Fig. 1 Fig. 2
Applicable
Endmill
Spare Parts
Wrench Screw
Applicable
Endmill
Spare Parts
Wrench Screw
Modular Type
H42
RDET 0803M0EN G lllll 8 3,18 RSX(F) 08000ES
0803M0EN H lllll 8 3,18
RDET 10T3M0EN G lllll10 3,97 RSX(F) 10000ES
10T3M0EN H lllll10 3,97
RDET 1204M0EN G lllll12 4,76 RSX(F) 12000ES
1204M0EN H lllll12 4,76
l
=
G20/G21
RSX 08020 ES l20 20 16,9 30 70 100 2 0,3
08025 ES l25 25 21,9 40 80 120 3 0,4
RSX 10025 ES l25 25 20,3 50 80 130 2 0,4
10032 ES l32 32 27,1 50 80 130 3 0,7
RSX 12032 ES l32 32 25,6 50 80 130 2 0,7
RSXF
08020 ES l20 20 16,9 30 70 100 3 0,3
08025 ES l25 25 21,9 40 80 120 4 0,4
RSXF
10025 ES l25 25 20,3 50 80 130 3 0,4
10032 ES l32 32 27,1 50 80 130 4 0,7
RSX 12032 ES l32 32 25,6 50 80 130 3 0,7
ACM100
ACM200
ACM300
Ød
(IC)
S
ACP200
ACK300
K
PM
PM
5,0
mm
6,0
mm
4,0
mm
(10000ES) (12000ES)(08000ES)
180-280HB 100-160-200 0,20-0,40-0,60 ACP200
180-280HB 100-140-180 0,20-0,30-0,40 ACP200
200HB 150-180-200 0,15-0,25-0,35 ACM300
200-330HB 80-120-180 0,15-0,25-0,35 ACM300
200HB 150-180-200 0,15-0,25-0,35 ACM300
230-270HB 80-120-180 0,15-0,25-0,35 ACM200
330HB 60-100-160 0,15-0,25-0,35 ACM200
250HB 80-120-160 0,10-0,30-0,40 ACK300
250-350HB 20- 30- 40 0,10-0,20-0,30 ACM100
ACM200
(Rm400) 60- 80-100 0,10-0,20-0,30
(Rm1050) 40- 50- 60 0,10-0,20-0,30
M
S
K
P
RSX F 10 025 ES
RSX(F)
08000ES
TRDR08IP BFTX02506IP 1,5
RSX(F)
10000ES
TRDR15IP BFTX03584IP 3,0
RSX(F)
12000ES
BFTX0409IP 3,0
Indexable
Endmills
Wave Radius Mill
RSX(F)
08000/10000/12000ES
Cutter
Series
Fine Pitch
Type
Insert
Size
Cutter
Diameter
Endmill
Type
-5°~ -8°
10°
Radial
Axial
Rake
Angle
ØDØdl1
No. of
teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
Ød1LØDØdl1
No. of
teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
Ød1L
Application Grade
High Speed/Light Cut
Min.-Optimum-Max.
Recommended Cutting Conditions
Spare Parts Cutter Identication
Body (RSX...ES, Standard) Body (RSXF...ES, Fine Pitch)
Inserts
General Purpose
Roughing
Wrench Screw
Applicable
Cutters
ØD
l1
L
Ødh7
Ød1
Cat. No.
Dimens. Applicable
Cutters
G - Type H - Type
Cutting Edge Cross Section
s±0,025
Ød±0,025
Ød±0,025
M0: IC is metric
l2
l2l2
Shank Type
Euro stock
Milling of steel, stainless steel, cast iron and
exotic alloys
Work Material Hardness Cutting Speed
vc (m/min)
Feed Rate
ft (mm/t) Grade
ISO
Ferritic
Martensitic
Austenitic
Austenitic, ferritic
Precipitation hardening
Ni based material
Pure Titanium
α + β alloy system
Titanium
Cr
Based
Cr-Ni
Based
Heat resistant alloy
Stain-
less
Steel
Carbon Steel
Alloy Steel
Cast Iron
New
New
New
New
Recommended Tightening Torque (N·m)
H43
H5
RSX
08020M10Z2
l20
10,5 M10
49 30 5 19 8 15 2 0,1
08025M12Z3
l25
12,5 M12
56 35 5 21 10 19 3 0,1
08032M16Z4
l32
17,0 M16
63 40 5 23 10 24 4 0,2
RSX
10025M12Z2
l25
12,5 M12
56 35 5 21 10 19 2 0,1
10032M16Z3
l32
17,0 M16
63 40 5 23 10 24 3 0,2
RSX
12032M16Z2
l32
17,0 M16
63 40 5 23 10 24 2 0,2
12040M16Z3
l40
17,0 M16
63 40 5 23 10 24 3 0,3
RSXF
08020M10Z3
l20
10,5 M10
49 30 5 19 8 15 3 0,1
08025M12Z4
l25
12,5 M12
56 35 5 21 10 19 4 0,1
08032M16Z5
l32
17,0 M16
63 40 5 23 10 24 5 0,2
RSXF
10025M12Z3
l25
12,5 M12
56 35 5 21 10 19 3 0,1
10032M16Z4
l32
17,0 M16
63 40 5 23 10 24 4 0,2
RSXF
12032M16Z3
l32
17,0 M16
63 40 5 23 10 24 3 0,2
12040M16Z4
l40
17,0 M16
63 40 5 23 10 24 4 0,3
5,0
mm
6,0
mm
4,0
mm
(10000ES) (12000ES)(08000ES)
RDET 0803M0EN G lllll 8 3,18 RSX(F) 08000ES
0803M0EN H lllll 8 3,18
RDET 10T3M0EN G lllll10 3,97 RSX(F) 10000ES
10T3M0EN H lllll10 3,97
RDET 1204M0EN G lllll12 4,76 RSX(F) 12000ES
1204M0EN H lllll12 4,76
ACM100
ACM200
ACM300
Ød
(IC)
S
ACP200
ACK300
K
PM
PM
RSX F 10 025 M12 Z3
180-280HB 100-160-200 0,20-0,40-0,60 ACP200
180-280HB 100-140-180 0,20-0,30-0,40 ACP200
200HB 150-180-200 0,15-0,25-0,35 ACM300
200-330HB 80-120-180 0,15-0,25-0,35 ACM300
200HB 150-180-200 0,15-0,25-0,35 ACM300
230-270HB 80-120-180 0,15-0,25-0,35 ACM200
330HB 60-100-160 0,15-0,25-0,35 ACM200
250HB 80-120-160 0,10-0,30-0,40 ACK300
250-350HB 20- 30- 40 0,10-0,20-0,30 ACM100
ACM200
(Rm400) 60- 80-100 0,10-0,20-0,30
(Rm1050) 40- 50- 60 0,10-0,20-0,30
M
S
K
P
RSX(F) 08000M TRDR08IP BFTX02506IP 1,5
RSX(F) 10000M TRDR15IP BFTX03584IP 3,0
RSX(F) 12000M BFTX0409IP 3,0
Indexable
Endmills
Exchangeable Head Endmills
RSX(F)
08000/10000/12000
M
-5°~ -8°
10°
Radial
Axial
Rake
Angle
Body (RSX...M, Standard)
Modular Type
ØD
Ød
Sl1
l2
l3
L
M
W
Cutter Identication
Cutter
Series
Fine Pitch
Type
Insert
Size
Cutter
Diameter
Mounting
Screw Size
No. of
Teeth
Wrench Screw
Applicable
Cutters
Spare Parts
Body (RSXF...M, Fine Pitch)
ØD
ØdL
No. of
Teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
M Wl1l2l3S
ØD
ØdL
No. of
Teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
M Wl1l2l3S
Application Grade
High Speed/Light Cut
Inserts
General Purpose
Roughing
Cat. No.
Dimens. Applicable
Cutters
G - Type H - Type
Cutting Edge Cross Section
s±0,025
Ød±0,025
Ød±0,025
M0: IC is metric
Min.-Optimum-Max.
Recommended Cutting Conditions
Work Material Hardness Cutting Speed
vc (m/min)
Feed Rate
ft (mm/t) Grade
ISO
Ferritic
Martensitic
Austenitic
Austenitic, ferritic
Precipitation hardening
Ni based material
Pure Titanium
α + β alloy system
Titanium
Cr
Based
Cr-Ni
Based
Heat resistant alloy
Stain-
less
Steel
Carbon Steel
Alloy Steel
Cast Iron
New
New
New
New
H44 l
=
CVD PVD
WFXC 08008E
SOMT 080304 0,4 7,5 15,8 0,1 4,1 17,8
SOMT 080308 0,8 8,0 15,8 0,2 3,9 17,5
SOMT 080312 1,2 8,5 15,8 0,4 3,6 17,2
WFXC 08016E
SOMT 080304 0,4 15,5 23,8 0,1 4,1 25,8
SOMT 080308 0,8 16,0 23,8 0,2 3,9 25,5
SOMT 080312 1,2 16,5 23,8 0,3 3,6 25,2
WFXC 12025E
SOMT 120404 0,4 24,6 38,3 0,1 6,8 41,3
SOMT 120408 0,8 25,0 38,3 0,2 6,6 41,0
SOMT 120412 1,2 25,6 38,3 0,4 6,3 40,7
SOMT 120416 1,6 26,1 38,3 0,5 6,1 40,4
WFXC 12032E
SOMT 120404 0,4 31,6 45,3 0,1 6,8 48,3
SOMT 120408 0,8 32,0 45,3 0,2 6,6 48,0
SOMT 120412 1,2 32,6 45,3 0,4 6,3 47,7
SOMT 120416 1,6 33,1 45,3 0,5 6,1 47,4
Ød1Ød2a b ØDc
45°
Ød2
b
ØDc
a
Ød1
Indexable
Endmills
Euro stock Recommended Tightening Torque (N·m)
”Wave Mill” Series
WFXC Type
General Features
The WaveMill WFXC type is a chamfering tool that uses
inserts for the WFX series. This allows the WFXC type to
support many types of work materials using a variety of
grades.
Grade Selection
Coated Carbide Coated Carbide
ISO
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Grade
ISO
Finishing to Light Cutting
Medium Cut
Rough to Heavy Cutting
Grade
Coated Carbide
Coated Carbide
Carbide
Since chamfering uses the straight cutting edge portion of the insert, the range that can be chamfered will change
depending on the corner radius ( ) of the insert that is attached to the body.
Work diameter: Use in a range grater or equal to Ød1 and less than or equal to Ød2.
Depth: The workpiece can be chamfered from „a“, which is the distance from the tip of the tool to the straight cut-
ting edge at the depth indicated by „b“.
Body Insert
Cat. No.
Min. Work
Diameter
Max. Work
Diameter Min. Depth Max. Depth Max.
Diameter
Application Notes
Dimensions (mm)
New
WFXC08000E BFTX0306IP 2,0 TRDR08IP
WFXC12000E BFTX03512IP 3,0 TRDR15IP
H45
Ød1ØDcLfl1l2ØDs
WFCX
08008E 8 17,5 120 30 90 10 1 0,1
08016E 16 25,5 120 30 90 16 2 0,2
Ød1ØDcLfl1l2ØDs
WFCX
12025E 25 41,0 150 40 110 25 3 0,6
12032E 32 48,0 150 40 110 32 3 1,0
180 ~ 280 150-200-250
0,05-0,10-0,15
≤180 180-265-350 0,10-0,15-0,20
200 ~ 220 100-150-200 0,05-0,10-0,15
-
150-200-250 0,05-0,10-0,15
250 100-175-250 0,05-0,10-0,15
P
K
M
WFX 016 EC 08
ØDc
ØDs
Ød1
l1
Lf
SOMT 080304 PZER L lllllll – – 0,4 1
WFXC08000E
080308 PZER L lllllll – – 0,8 1
SOMT 080304 PZER G lllllll – – 0,4 1
080308 PZER G lllllll – – 0,8 1
080312 PZER G lllllll – – 1,2 1
SOMT 080308 PZER H lllllll – – 0,8 1
080312 PZER H lllllll – – 1,2 1
SOET 080304 PZER G lllllll – – 0,4 1
080308 PZER G lllllll – – 0,8 1
080312 PZER G lllllll – – 1,2 1
SOET 080302 PZFR S –––––––l l 0,2 1
080304 PZFR S –––––––l l 0,4 1
080308 PZFR S –––––––l l 0,8 1
SOMT 120408 PDER L lllllll – – 0,8 2
WFXC12000E
SOMT 120404 PDER G lllllll – – 0,4 2
120408 PDER G lllllll – – 0,8 2
120412 PDER G lllllll – – 1,2 2
120416 PDER G lllllll – – 1,6 2
SOMT 120408 PDER H lllllll – – 0,8 2
SOET 120408 PDFR S –––––––l l 0,8 2
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
8,0
8,0
3,175
12,7
12,7
4,76
0°
0°
45°
l2
Indexable
Endmills
”Wave Mill” Series
WFXC 08000/12000 E
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
(mm)
Inserts
Identication Details
Cutter
Series
Chamfering Cutter
Diameter
Endmill
Type
Insert
Size
Recommended Cutting Conditions
Work Material
Hardness
(HB) Cutting Speed Feed Rate
ISO
General Steel
Min. - Optimum - Max.
Soft Steel
Die Steel
Stainless Steel
Cast Iron
Spare Parts
Screw Wrench
Applicable
Cutter
Applicable
Cutters
Fig.
Fig. 1
Fig. 2
Body WFXC 08000E (Standard Type) Body WFXC 12000E (Standard Type)
No. of
Teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
Rake
Angle
Radial
Axial
New
H46 l
=
ØD1ØDØd M L l1l2l3W S
WFXC08016M08Z2 16 25,5 8,5 M8 42 25 5 17 8 13 2 0,1
ØD1ØDØd M L l1l2l3W S
WFXC12025M12Z3 25 41,0 12,5 M12 56 32 5 21 10 19 3 0,1
12032M16Z3 32 48,0 17,0 M16 63 40 5 23 10 24 3 0,2
Ød
ØD
W
M
l1
l2
l3
L
S
ØD1
SOMT 080304 PZER L lllllll – – 0,4 1
080308 PZER L lllllll – – 0,8 1
SOMT 080304 PZER G lllllll – – 0,4 1
080308 PZER G lllllll – – 0,8 1
080312 PZER G lllllll – – 1,2 1
SOMT 080308 PZER H lllllll – – 0,8 1
080312 PZER H lllllll – – 1,2 1
SOET 080304 PZER G lllllll – – 0,4 1
080308 PZER G lllllll – – 0,8 1
080312 PZER G lllllll – – 1,2 1
SOET 080302 PZFR S –––––––l l 0,2 1
080304 PZFR S –––––––l l 0,4 1
080308 PZFR S –––––––l l 0,8 1
SOMT 120408 PDER L lllllll – – 0,8 2
SOMT 120404 PDER G lllllll – – 0,4 2
120408 PDER G lllllll – – 0,8 2
120412 PDER G lllllll – – 1,2 2
120416 PDER G lllllll – – 1,6 2
SOMT 120408 PDER H lllllll – – 0,8 2
SOET 120408 PDFR S –––––––l l 0,8 2
ACK300
ACK200
ACP100
ACP200
ACP300
ACM200
ACM300
H1
DL1000
K
K
K
KN
MS
MS
MS
MS
P
N
N
M
P
M
P
M
P
M
P
8,0
8,0
3,175
12,7
12,7
4,76
WFXC08000M BFTX0306IP 2,0 TRDR08IP
WFXC12000M BFTX03512IP 3,0 TRDR15IP
180 ~ 280 150-200-250
0,05-0,10-0,15
≤180 180-265-350 0,10-0,15-0,20
200 ~ 220 100-150-200 0,05-0,10-0,15
-
150-200-250 0,05-0,10-0,15
250HB 100-175-250 0,05-0,10-0,15
P
K
M
WFX Z2
M08
08 016
C
0°
0°
45°
45°
H5
Indexable
Endmills
Recommended Cutting Conditions
Work Material
Hardness
(HB) Cutting Speed Feed Rate
ISO
General Steel
Min. - Optimum - Max.
Soft Steel
Die Steel
Stainless Steel
Cast Iron
Spare Parts
Screw Wrench
Applicable
Cutter
Application Coated Carbide
High Speed / Light cut
General Purpose
Roughing
Cat. No.
Carbide
DLC
Radius
(mm)
Inserts
Fig.
Fig. 1
Fig. 2
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Cat. No. Dimensions (mm)
No. of
Teeth
Weight
(kg)
Stock
Head (WFXC 08000M)
Head (WFXC 12000M)
Cutter
Series
Chamfe-
ring
Cutter
Diameter
Insert
Size
No. of
Teeth
Screw
Size
Identication Details
Rake
Angle
Radial
Axial
”Wave Mill” Series
WFXC 08000/12000 M
Euro stock Recommended Tightening Torque (N·m)
Modular Type
New
80 - 100 - 140 50 - 60 - 80 20 - 40 - 60 90 - 110 - 130
0,15 - 0,4 0,1 - 0,25 0,05 - 0,15 0,2 - 0,5
80 - 100 - 140 50 - 60 - 80 20 - 40 - 60 90 - 110 - 130
0,1 - 0,2 0,05 - 0,1 0,04 - 0,08 0,1 - 0,3
ø D ø D1 ød l 1 l2 M
8 20,1 14 50 32 M12 1
19 35,6 14 56 38 M12 2
32 48,6 20 60 42 M16 3
l
l
l
SCP 308
SCP 419
SCP 432
ød1 ød2 M l1 l2 l3
14 20 M12 105 20 85
20 32 M16 130 20 110
SCP 308
SCP 419
SCP 432
l
l
SCA 20
SCA 32
SCP 308
SCP 419
SCP 432
ø D (mm)
8,5 ~ 19,5
19,5 ~ 35,1
32,5 ~ 48,1
SDMA 090308
SDMA 090308 T
SPMA 120408
SPMA 120408 T
SCP 308
SCP 419
SCP 432
1.
2.
l
l
l
l
A30N G10E
H47
308 BFTX 0407 N
3,0
TRX 10
419,432 BFTX 0511 N
5,0
TRX 20
vc (m/min)
ft (mm/ tooth)
vc (m/min)
ft (mm/ tooth)
General steel Cast iron
Less than HRC25 HRC25 ~ 35 H RC35 ~ 45 (GG20)
Tooling
Face milling
Chamfering
( min. - optimal - max.)
Cutting Conditions
Multi-Mills
Recommended Cutting Conditions for SCP
Application Examples
Spare Parts
SCP Screw Wrench
End chamfering Chamfering Back chamfering Face milling V-shape side grooving
Max. doc =
5,6 mm (SCP 308)
7,8 mm
(SCP 419 & 432)
Max. doc = 2 ~ 3 mm
(1 tooth not possible)
Max. doc =
3 ~ 4
mm
Dimensions (mm)
Stock
Cat. No. No. of teeth
Dimensions (mm)
Stock
Cat. No.
Applicable
Endmill
Inserts
Cat. No. Applicable
Endmill
Fig. 1 Fig. 2
Chamfering Endmills
SCP Type
Body Holder for SCP
1 Tooth Type
2 Teeth Type
Fig.
Carbide
Indexable
Endmills
H48
J1
J1 ~ J50
J
GSX 20000 ................................................................
GSX 30000 ................................................................
GSXSLT 30000..........................................................
GSX 40000 ................................................................
GSXVL 40000............................................................
SSEHVL 4000W-R / SSEH 4000W-R ........................
GSRE 4000SF ...........................................................
GSH 4000/6000/8000SF .............................................
ASM 2000/4000DL / DL-R .........................................
SSUP 4000ZX/ZX-R ..................................................
SSM 2000/4000ZX .....................................................
LHHM 4000/6000/8000ZX ..........................................
EHHM 4000/6000/8000ZX ..........................................
HSM 2000/3000/4000ZX .............................................
GSXB 20000 .............................................................
GLB 2000SF .............................................................
SNB 2000ZX .............................................................
SNB 2000DL .............................................................
SSEHVL 4000-R / SSEH 4000-R ...............................
SSM 2000/4000 ..........................................................
LSM 2000/4000 ..........................................................
ELSM 2000/4000 .......................................................
HSM 2000/3000/4000 .................................................
ASM 2000 .................................................................
BSM 2000 .................................................................
BNES 1000................................................................
BNBP 2R…4/6 .........................................................
NPDRS / NPDB(S) ...................................................
J 2 - 3
J 4 - 6
J 7 -11
J12-13
J14
J15-19
J20-21
J22-24
J25
J26
J27-28
J32-33
J29
J30
J30
J31
J34
J35
J36-37
J38
J39
J40-41
J42
J43
J44
J45
J45
J46
J47
J48-49
Selection Guide
Coated Endmills
GSX MILL Series
Slotted Type
Anti-Vibration Type
SSEH MILL Series for Exotic Alloys
GS MILL Series, Roughing Type
Hard Type
AURORA COAT MILL Series
SSUP MILL Series
Standard Type
Hard Type
Fast Helix Type
GSX Mills Ball Type
GS Mills Ball Type
Ball Mills ”Neo”
AURORA COAT Ball Type
Uncoated Endmills
SSEH MILL Series for Exotic Alloys
Standard Type
Long Type
Extra LongType
Fast Helix Type
For Aluminium Cutting
Straight Flute Ball Type
SUMIBORON ”Helical Master” for Hardened Steel
SUMIBORON ”Mould Finish Master” for Hardened Steel
SUMIDIA ”Mould Finish Master” Binderless
Solid Carbide
Endmills
Coated & Solid
Endmills
According to Work Materials.....................................
New Global Standard Endmills .................................
New
Content A ~ P
J2
a
J7~19
a
J14
a
J28~29
a
J27
a
J31
a
J30
a
J27~28
a
J29
a
J46, M50
a
J26 a J22, J24, J39
a
J22~23, J39
a
J20~21
General Steel (Common Use)
Exotic Metals General Steel (Special Use)
According to Work Materials
Coated Strong
High
Efciency
Square Type
UPMILL
SSUP-ZX
Type
ø2~20mm
l 4 Flutes
Global Endmills
Standard
GSX Type
ø1~25mm
l 2 Flutes
l 3 Flutes
l 4 Flutes
GSX MILL
GSXSLT Type
ø1~16mm
l 3 Flutes
Radius Endmills
Standard
SSEH Type
ø4,5~25mm
l 4 Flutes
Anti-Vibration
Radius Endmills
SSEHVL Type
ø4,5~25mm
l 4 Flut
Anti-Vibration
Radius Corner
Endmills
GSXVL Type
ø2~25mm
l 4 Flutes
Plunge Cut
Multi-Purpose
High Efciency
Legend
Coated Coated
Coated
Sharp Sharp
Sharp
General General
General
Grade
Edge Type
Usage
Coated Strong
High
Efciency
ROUGHING ENDMILL
GSRE-SF
Type
ø6~20mm
l 4 Flutes
High Efciency
Coated Sharp
General
ZX-COATED
SSM-ZX Type
ø0,3~32mm
l 2 Flutes
l 4 Flutes
Hardened SteelNon-ferrous Metal
Coated Strong
High
Efciency
ZX-COATED HI-HELIX
HSM-ZX
Type
ø2~25mm
l 2 Flutes
l 3 Flutes
l 4 Flutes
For Heat Resistive Steel
For Heat Resistive Steel
Coated Strong
High
Efciency
GS-MILL-HARD
GSH-SF
Type
ø1~20mm
l 4 Flutes
l 6 Flutes
l 8 Flutes
High performance Type
Coated Strong
High
Efciency
HARD ENDMILL
LHHM…ZX
EHHM…ZX
ø3~32mm
l 4 Flutes
l 6 Flutes
l 8 Flutes
High Rigidity Type
CBN
”Helical Master”
BNES
Type
ø6~16mm
l 1 Flute
SumiBoron Endmill
PCD
SUMIDIA brazed
DFE
Type
ø4~13mm
l 1 Flute
l 2 Flutes
l 4 Flutes
SumiDia Endmill
a
Stock in Japan
Coated Sharp
General
AURORA COATED
ASM-DL
Type
ø2~16mm
l 2 Flutes
l 4 Flutes
DLC-Coated Endmill
Solid Carbide
Endmills
Selection Guide
Solid Carbide Endmills
J3
a
J36~37
a
J34
a
J38
a
J47, M51
a
J35
NPDRS NPDB(S)
a
J48-49, M52-53
According to Work Materials
Coated Short
General
General Steel (Short Series)General Steel (Long Series)
ZX-COATED SHORT FLUTE
S-SSB-ZX
Type
R1,5~4mm
l 2 Flutes
a
Stock in Japan
Coated Short
General
NEOBALL SHORT FLUTE
S-SNB-ZX
Type
R1,5~15mm
l 2 Flutes
a
Stock in Japan
Coated Long
General
NEOBALL (EXTRA-LONG TYPE)
ESNB-ZX
Type
R3~15mm
l 2 Flutes
a
Stock in Japan
Coated Long
General
NEOBALL (LONG TYPE)
LSNB-ZX
Type
R0,5~15mm
l 2 Flutes
a
Stock in Japan
General Steel (Common Use)
Coated
General
GS MILL BALL
GLB-SF
Type
R0,5~6mm
l 2 Flutes
Coated
Coated
General
General
NEOBALL
SNB-ZX
Type
R0,5~15mm
l 2 Flutes
GSX MILL BALL
GSXB
Type
R0,2~12,5mm
l 2 Flutes
Hardened Steel
Coated Strong
High
Efciency
HARDBALL
SHB-ZX
Type
R0,5~10mm
l 2 Flutes
High Rigidity Type
a
Stock in Japan
CBN
SUMIBORON brazed
BNBP
Type
R0,2~1,0mm
l 2 Flutes
Hardened Steel
Non-ferrous Metal
Coated
General
AURORA COATED
SNB-DL
Type
R1~8mm
l 2 Flutes
DLC-Coated Endmill
Ballnose Type
Selection Guide
Solid Carbide
Endmills
Solid Carbide Endmills
PCD
SUMIDIA binderless
NPDRS
Type
R0,2~2,0mm
l 1 Flute
Radius Endmill
NPDB(S)
Type
R0,1~1,0mm
l 1 Flute
Ballnose Endmill
New
J4
45 ~ 55 HRC
55 ~ 60 HRC
60 ~ 65 HRC
○ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○
P H M S K N
0,3
0,02
(mm)
n
n n
n
l l l
◎:
○:
*1
General Structure
Rolled Steel
Carbon Steel
Alloy Steel
Pre-hardened Steel
Tempered Die Steel
Hardened
Steel
Best
Good
Blank : Not recommended
*1: GSXSLT30000C is recommended
for 50 HRC or less
Stainless Steel
Ti Alloy
Heat Resistant Alloy
Cast Iron
Al Alloy
Cu Alloy
Graphite
l Wide variation of three flute types and four flute lengths
enable use in a wide variety of applications.
l Fine carbide substrate provides high transverse rupture
strength and excellent thermal shock resistance improving
reliability in wet cutting applications.
l GSX Coating provides improved reliability and longer tool life.
l Large rake angle and unique flute design improve sharpness
and chip evacuation.
l Cutting teeth with gash land improves corner flute strength.
l Sharper edge S type and fracture resistant C type added to
the 2D size series.
Wear Resistance Thermal Resistance Improved Chip Evacuation
Cutting Speed (m/min)
Coating Hardness (GPa)
Hardness of Work Material (HRC) Starting Temperature For Oxidization (°C)
Large Rake Angle Original Flute Shape
Soft Steel Hardened Steel
Conventional
ZX Coating
New Super
ZX Coating
Large rake angle combined with our unique flute
design improves sharpness and chip evacuation.
In gash land drilling, some
material remains as shown on
the right. If you need sharp
corners, use the S Type.
Ex.: Corner on a ø10mm hole
Note:
Comp. A
Comp. B
Characteristics and Applications
Application Range Recommended Milling Examples
2 cutting edge designs expand machining applications
S Type C Type
Sharp Corner: Sharper Edge Design
S Type is best for removing inside corners. *2: Use with small depth of cut.
Gash Land: Fracture Resistant Design
Sharper edge S type and fracture resistant C type added to the 2D size series.
Rough
Surface Milling Grooving Groove FinishingApplication
Form
S Type
C Type
Rough RoughFinishing Finishing Finishing
GSX MILL Series
NEW "Global Standard" Endmills
Coated
Endmills
J5
n
n
n
l
1,5 D 2 D 3 D 4 D
GSX20000C-1.5D GSX20000S-2D GSX20000C-2D GSX20000C-3D GSX20000C-4D
GSX30000C-1.5D GSX30000C-2D
GSX40000C-1.5D GSX40000S-2D GSX40000C-2D GSX40000C-3D GSX40000C-4D
GSXSLT30000C-1.5D
a J 7
a J 12
a J 15
a J 14
a J 8
a J 16
a J 9
a J 13
a J 17
a J 10
a J 18
a J 11
a J 19
GSX SLT
3000C-1.5D
l
l
l
l
GSX 20000C
GSX 20000C
GSX 20000C
GSX 20000S
Flute Length
C Type S Type C Type C Type C Type
No. of
Teeth
2 Flutes
3 Flutes
4 Flutes
3 Flutes
Compound
Endmilling
Application
General
Purpose
Optimized flute design of slotted 3 flute (1.5D) short
type reduces cutting resistance.
Slot
milling
Drilling and ...
Allows drilling and slot milling and other continuous (compound)
applications.
Perfect for use with thin sheets and small machining centres
j
k
Large rake angle and unique flute design improve sharpness and
excellent chip evacuation.
Product Range
Application Examples
Multi-Purpose "GSX-SLT" Slot Type
Gash land for stronger cutting edge.
Improved reliability even under wet machining.
GSX coating for improved wear resistance.
S type delivers optimum cutting performance.
Tool dimension ø6 (2 Flutes)
Work material C50
Cutting speed vc = 87 m/min
n = 4615 rpm
Feed rate f t = 0,06 mm/teeth
vf = 553 mm/min
Depth of cut doc = 3 mm
Wide of cut woc = 6 mm
Cooland Dry
Vertical machining centre (BT50)
Tool dimension ø10 (2 Flutes)
Work material X5 CrNi 1812
Cutting speed vc = 50 m/min
n = 1591 rpm
Feed rate f t = 0,04 mm/teeth
vf = 27 mm/min
Depth of cut doc = 10 mm
Wide of cut woc = 0,5 mm
Cooland Wet
Vertical machining centre (BT50)
Tool dimension ø10 (2 Flutes)
Work material GGG60
Cutting speed vc = 66 m/min
n = 2100 rpm
Feed rate f t = 0,072 mm/teeth
vf = 302 mm/min
Depth of cut doc = 5 mm, 5 passes
Wide of cut woc = 10 mm
Cooland Dry
Vertical machining centre (BT40)
Tool dimension ø6 (2 Flutes)
Work material C50
Cutting speed vc = 87 m/min
n = 4615 rpm
Feed rate f t = 0,06 mm/teeth
vf = 553 mm/min
Depth of cut doc = 10 mm
Wide of cut woc = 0,3 mm
Cooland Dry
Vertical machining centre (BT50)
Carbon Steel Grooving with GSX20000C
Stainless Steel Machining with GSX20000C
Cast Iron Grooving with GSX20000C
Surface Milling C50 with GSX20000S
Competitor
Competitor
Competitor
Competitor
High Wear
Chipping
Breakage
Coating peel off
GSX MILL Series
NEW "Global Standard" Endmills
Coated
Endmills
J6
(mm)
v
c
(m/min)
50
1D
100
150
2D 3D
( = 120 m/min)
v
c
øD (mm)
GSXVL4000-2.5D
ø2 ~ ø20
øD (mm)
GSX-B 20000
Rø0,2 ~ ø15
(øD=0,2 ~ 30)
øD (mm)
GSXVL4000-R-2.5D
ø3 ~ ø20
+
J 20, J 21
+
J 34
n n
n
n
n
n
n
n n
l
l
l
l
l
l
+
GSX
GSX
GSX
(N)
(N)
l
l
GSX
GS
GS
MOULD FINISH MASTER
a J 20
a J 21
a J 36
l
=
GSX MILL Anti-vibration Type (Square/Radius) GSX MILL Ball
Characteristics and Applications Characteristics and Applications
Product Range
Product Range
Optimized irregular pitch and lead affords:
- Drastically improved chattering and fracture resistance !
- Less cutting force Allows high-speed, high-feed cutting.
Rounded lands greatly improve machined surface quality
(from ø4 and up).
New ne-grained carbide substrate and special coating for
better rigidity and thermal and wear resistance.
New coating combined with a ne-grained carbide substrate
affords better thermal and wear resistance.
Large helix angle on cutting edge reduces cutting resistance.
Unique pocket design and expanded pocket area promotes
better chip evacuation.
Expands the range of machineable material from soft to
hardened steels, and offers reliability and longer tool life.
GSX MILL Anti-vibration Square Type
GSX MILL Anti-vibration Corner Radius Type
Application Range
Application Range
Application Examples
Cutting Range
Cutting Resistance
4
Flutes 2
Flutes
4
Flutes
No. of Teeth
No. of Teeth
No. of Teeth
Depth of Cut
Conventional Design
Competitor C
Mill Ball
Hard Mill Ball
CBN Ballnose Mill
Competitor A
Competitor B
Mill Ball
Mill Ball
Series
Series
Series
Conventional Design
Cutting ResistanceCutting Resistance
Anti-vibration
Serie
Serie
Serie
Low vibration
Anti-vibration
Surface Finish Quality
Flank Wear
Anti-vibration
Competitor's Anti-vibration
Conventional Design
Conventional Tool (Cutting Length 80 m)
GSX Ball (Cutting Length 140 m)
Unable to continueAble to continue
No Chattering
Clean Surface
Minute Chattering
Poor Surface
Chipping in centre
Heavy wear on
ank face
Heavy Chattering
Poor Surface
Work Material : X40CrVMo5-1 (50HRC)
Tool Dimensions : R3 (2 Flutes)
Cutting Conditions : vc= 179 m/min (n = 9.500 rpm)
vf= 2.250 mm/min (ft = 0,12 mm/t)
doc = 0,2 ~ 1,0 mm, woc =0,3 mm, Wet
Equipment Vertical Machining Centre BT40
Work material: C50
Grooving:
Tool dimension: ø10
Cutting Conditions: n = 4.800 rpm
vf = 800 mm/min
Depth of cut doc = 10 mm
Equipment: BT50
Workpiece Hardness
(HRC)
Wear (mm)
Chip Removal Rate Q (cc/min)
Chip Removal Rate Q (cc/min)
low High
GSX MILL Series
NEW "Global Standard" Endmills
Coated
Endmills
Euro stock
J7
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 20100C-1.5D l1,0 1,5 2,5 40 4
GSX 20150C-1.5D l1,5 2,3 3,3 40 4
GSX 20200C-1.5D l2,0 3,0 4,0 40 4
GSX 20250C-1.5D l2,5 3,8 4,8 40 4
GSX 20300C-1.5D l3,0 4,5 6,0 45 6
GSX 20350C-1.5D l3,5 5,3 6,8 45 6
GSX 20400C-1.5D l4,0 6,0 7,5 45 6
GSX 20450C-1.5D l4,5 6,8 8,3 50 6
GSX 20500C-1.5D l5,0 7,5 9,5 50 6
GSX 20550C-1.5D l5,5 8,3 10,3 50 6
GSX 20600C-1.5D l6,0 9,0 – 50 6
GSX 20700C-1.5D l7,0 11,0 13,0 60 8
GSX 20800C-1.5D l8,0 12,0 – 60 8
GSX 20900C-1.5D l9,0 14,0 16,0 70 10
GSX 21000C-1.5D l10,0 15,0 – 70 10
GSX 21200C-1.5D l12,0 18,0 – 75 12
GSX 21400C-1.5D 14,0 21,0 24,5 90 16
GSX 21500C-1.5D 15,0 23,0 26,5 90 16
GSX 21600C-1.5D 16,0 24,0 – 90 16
GSX 22000C-1.5D 20,0 30,0 – 100 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
0,2 D0,5 D0,2 D0,05 D0,2 D
n
j
GSX 2 0100 C - 1.5D
k l m n
2
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1,5D 2D 3D 4D
GSX20000C-1.5D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
(
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
l
(mm)
Grade: ACF20
Endmill Identification (GSX MILL Series)
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
Cat. No. Stock
Tolerance
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Grooving
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
Helix Angle Corner : C Type
woc
doc
doc
doc
doc
woc
Shoulder Milling
Grooving
GSX 20000C-1.5D Type
GSX MILL Endmills
2 Flutes Endmills
Coated
Endmills
Coated
Carbide
Recommended Cutting Conditions
Endmills
)
J8
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 20050S-2D l0,5 1,3 1,7 40 4
GSX 20100S-2D l1,0 2,5 3,5 40 4
GSX 20150S-2D l1,5 3,8 4,8 40 4
GSX 20200S-2D l2,0 5,0 6,0 40 4
GSX 20250S-2D l2,5 6,3 7,3 40 4
GSX 20300S-2D l3,0 7,5 9,0 45 6
GSX 20350S-2D l3,5 8,8 10,3 45 6
GSX 20400S-2D l4,0 11,0 14,0 45 6
GSX 20450S-2D l4,5 11,3 12,8 50 6
GSX 20500S-2D l5,0 13,0 19,6 50 6
GSX 20550S-2D l5,5 13,0 19,6 50 6
GSX 20600S-2D l6,0 13,0 – 50 6
GSX 20700S-2D l7,0 16,0 21,1 60 8
GSX 20800S-2D l8,0 19,0 – 60 8
GSX 20900S-2D l9,0 19,0 24,1 70 10
GSX 21000S-2D l10,0 22,0 – 70 10
GSX 21200S-2D l12,0 26,0 – 75 12
GSX 21600S-2D l16,0 32,0 – 90 16
GSX 22000S-2D l20,0 40,0 – 100 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
1,5 D
~ 0,02 D
n
j
GSX 2 0050 S - 2D
k l m n
2
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
GSX20000S-2D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
l
(mm)
l
=
Grade: ACF20
Endmill Identification (GSX MILL Series)
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
Cat. No. Stock
Tolerance
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
5. This series is not recommended for grooving.
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Groove
finishing
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc woc
doc
doc
doc
doc
woc
woc
Shoulder Milling
Groove Finishing
Helix Angle Corner : S Type
Sharp Edge Endmills (2 Flutes)
GSX 20000S-2D Type
GSX MILL Endmills
Coated
Endmills
Coated
Carbide
Recommended Cutting Conditions
Endmills
Euro stock
( )
J9
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 20050C-2D l0,5 1,0 1,4 40 4
GSX 20100C-2D l1,0 2,0 3,0 40 4
GSX 20150C-2D l1,5 3,0 4,0 40 4
GSX 20200C-2D l2,0 4,0 5,0 40 4
GSX 20250C-2D l2,5 5,0 6,0 40 4
GSX 20300C-2D l3,0 6,0 7,5 45 6
GSX 20350C-2D l3,5 7,0 8,5 45 6
GSX 20400C-2D l4,0 8,0 9,5 45 6
GSX 20450C-2D l4,5 9,0 10,5 50 6
GSX 20500C-2D l5,0 10,0 12,0 50 6
GSX 20550C-2D l5,5 11,0 13,0 50 6
GSX 20600C-2D l6,0 12,0 — 50 6
GSX 20700C-2D l7,0 14,0 16,0 60 8
GSX 20800C-2D l8,0 16,0 — 60 8
GSX 20900C-2D l9,0 18,0 20,0 70 10
GSX 21000C-2D l10,0 20,0 — 70 10
GSX 21200C-2D l12,0 24,0 — 75 12
GSX 21400C-2D 14,0 28,0 31,5 90 16
GSX 21500C-2D 15,0 30,0 33,5 90 16
GSX 21600C-2D l 16,0 32,0 — 90 16
GSX 22000C-2D l20,0 40,0 — 100 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
0,2 D0,5 D0,2 D0,05 D0,2 D
n
j
GSX 2 0050 C - 2D
k l m n
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D 3D 4D
GSX20000C-2D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
(
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
l
(mm)
2
Coated
Endmills
Endmill Identification (GSX MILL Series)
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
Cat. No. Stock
Tolerance
Shoulder Milling
Grooving
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Grooving
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc
doc
doc
doc
doc
woc
Helix Angle Corner : C Type
GSX 20000C-2D Type
GSX MILL Endmills
2 Flutes Endmills
Grade: ACF20
Coated
Carbide
Recommended Cutting Conditions
Endmills
)
J10
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 20100C-3D l1,0 3,0 4,0 40 4
GSX 20150C-3D l1,5 4,5 5,5 40 4
GSX 20200C-3D l2,0 6,0 7,0 40 4
GSX 20250C-3D l2,5 7,5 8,5 40 4
GSX 20300C-3D l3,0 9,0 10,5 50 6
GSX 20400C-3D l4,0 12,0 13,5 50 6
GSX 20500C-3D l5,0 15,0 17,0 50 6
GSX 20600C-3D l6,0 18,0 — 50 6
GSX 20800C-3D l8,0 24,0 — 70 8
GSX 21000C-3D l10,0 30,0 — 90 10
GSX 21200C-3D l12,0 36,0 — 90 12
GSX 21600C-3D l16,0 48,0 — 110 16
GSX 22000C-3D 20,0 60,0 — 120 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 16.600 190 16.600 190 16.600 190 15.500 140 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 120 4.500 60 5.200 70 4.500 50
4,0 5.200 330 5.200 330 5.200 330 4.800 200 3.400 150 2.250 75 2.600 90 2.250 65
6,0 3.500 360 3.500 360 3.500 360 3.200 250 2.550 170 1.500 90 1.700 100 1.500 80
8,0 2.600 320 2.600 320 2.600 320 2.400 240 1.900 170 1.100 90 1.300 105 1.100 80
10,0 2.100 300 2.100 300 2.100 300 1.900 230 1.500 170 900 90 1.000 100 900 80
12,0 1.750 280 1.750 280 1.750 280 1.600 230 1.250 170 750 90 850 100 750 80
16,0 1.300 240 1.300 240 1.300 240 1.200 200 950 150 550 75 650 85 550 65
20,0 1.050 220 1.050 220 1.050 220 950 180 750 140 450 70 500 75 450 60
2,5 D2,0 D
øD< 3: 0,05 D , 3 ≤ øD: 0,1 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 16.600 70 16.600 80 16.600 80 15.500 50 10.500 50 7.500 35 9.400 30 3.750 10
2,0 9.500 80 9.500 100 9.500 100 9.000 90 6.200 60 4.500 45 5.200 40 2.250 15
4,0 5.200 120 5.200 150 5.200 150 4.800 120 3.400 80 2.200 50 2.600 50 1.250 20
6,0 3.500 140 3.500 170 3.500 170 3.200 130 2.550 100 1.500 50 1.700 60 950 25
8,0 2.600 140 2.600 160 2.600 160 2.400 130 1.900 100 1.100 50 1.300 60 700 25
10,0 2.100 130 2.100 150 2.100 150 1.900 120 1.500 90 900 50 1.000 60 550 25
12,0 1.750 130 1.750 150 1.750 150 1.600 120 1.250 90 750 50 850 60 450 25
16,0 1.300 110 1.300 130 1.300 130 1.200 110 950 80 550 45 650 50 350 20
20,0 1.050 100 1.050 120 1.050 120 950 100 750 70 450 40 500 40 280 15
0,1 D0,2 D0,05 D0,1 D
n
j
GSX 2 0100 C - 3D
k l m n
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D 3D 4D
GSX20000C-3D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
l
(mm)
l
=
2
Endmill Identification (GSX MILL Series)
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
Cat. No. Stock
Tolerance
Shoulder Milling
Grooving
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Grooving
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc
doc
doc
doc
doc
woc
woc
Helix Angle Corner : C Type
GSX 20000C-3D Type
GSX MILL Endmills
Grade: ACF20
2 Flutes Endmills
Coated
Endmills
Coated
Carbide
Recommended Cutting Conditions
Endmills
( )
Euro stock
J11
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 20100C-4D l1,0 4,0 5,0 40 4
GSX 20150C-4D l1,5 6,0 7,0 40 4
GSX 20200C-4D l2,0 8,0 9,0 40 4
GSX 20250C-4D l2,5 10,0 11,0 50 4
GSX 20300C-4D l3,0 12,0 13,5 50 6
GSX 20400C-4D l4,0 16,0 17,5 50 6
GSX 20500C-4D l5,0 20,0 22,0 60 6
GSX 20600C-4D l6,0 24,0 – 60 6
GSX 20800C-4D l8,0 32,0 – 80 8
GSX 21000C-4D l10,0 40,0 – 90 10
GSX 21200C-4D l12,0 48,0 – 100 12
GSX 21600C-4D 16,0 64,0 – 120 16
GSX 22000C-4D 20,0 80,0 – 140 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 9.000 130 9.000 130 9.000 130 7.000 95 6.500 50 4.500 30 5.400 40 4.500 25
2,0 4.500 180 4.500 180 4.500 180 3.500 120 3.200 70 2.300 40 2.700 50 2.300 35
4,0 2.250 240 2.250 240 2.250 240 1.750 160 1.600 95 1.200 60 1.350 65 1.200 40
6,0 1.500 300 1.500 300 1.500 300 1.150 170 1.050 110 800 70 900 70 800 50
8,0 1.100 260 1.100 260 1.100 260 850 170 800 110 600 70 660 70 600 50
10,0 900 250 900 250 900 250 700 160 650 110 460 70 540 70 460 50
12,0 750 240 750 240 750 240 580 160 520 110 400 70 450 70 400 50
16,0 550 200 550 200 550 200 440 140 400 95 300 55 330 60 300 45
20,0 450 180 450 180 450 180 350 120 320 85 240 45 270 50 240 40
3,5 D3,0 D
0,08 D0,04 D
n
j
GSX 2 0100 C - 4D
k l m n
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D 3D 4D
GSX20000C-4D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
l
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
(mm)
22 Flutes Endmills
Coated
Endmills
Endmill Identification (GSX MILL Series)
Cat. No. Stock
Tolerance
Shoulder Milling
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. This series is not recommended for grooving.
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Structural Steel Carbon Steel
(150 to 250HB) Cast Iron Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC) Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Cond.
Shoulder
cutting
Spindle Speed
Feed Rate
Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed
Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc
doc
doc
woc
Helix Angle Corner : C Type
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
GSX 20000C-4D Type
GSX MILL Endmills
Grade: ACF20
Coated
Carbide
Recommended Cutting Conditions
Endmills
( )
J12
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 30100C-1.5D l1,0 1,5 2,5 40 4
GSX 30150C-1.5D l1,5 2,3 3,3 40 4
GSX 30200C-1.5D l2,0 3,0 4,0 40 4
GSX 30250C-1.5D l2,5 3,8 4,8 40 4
GSX 30300C-1.5D l3,0 4,5 6,0 45 6
GSX 30400C-1.5D l4,0 6,0 7,5 45 6
GSX 30500C-1.5D l5,0 7,5 9,5 50 6
GSX 30600C-1.5D l6,0 9,0 – 50 6
GSX 30700C-1.5D l7,0 11,0 13,0 60 8
GSX 30800C-1.5D l8,0 12,0 – 60 8
GSX 30900C-1.5D l9,0 14,0 16,0 70 10
GSX 31000C-1.5D l10,0 15,0 – 70 10
GSX 31200C-1.5D l12,0 18,0 – 75 12
GSX 31600C-1.5D 16,0 24,0 – 90 16
GSX 32000C-1.5D 20,0 30,0 – 100 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
0,2 D0,5 D0,05 D0,2 D
n
j
GSX 3 0100 C - 1.5D
k l m n
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D
GSX30000C-1.5D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
l
l
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
(mm)
3
l
=
Endmill Identification (GSX MILL Series)
Cat. No. Stock
Tolerance
Shoulder Milling
Grooving
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Grooving
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc
doc
doc
doc
doc
woc
woc
Helix Angle Corner : C Type
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
GSX 30000C-1.5D Type
GSX MILL Endmills
Grade: ACF20
3 Flutes Endmills
Coated
Endmills
Coated
Carbide
Recommended Cutting Conditions
Endmills
( )
Euro stock
J13
3
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 30100C-2D l1,0 2,5 3,5 40 4
GSX 30150C-2D l1,5 3,8 4,8 40 4
GSX 30200C-2D l2,0 5,0 6,0 40 4
GSX 30250C-2D l2,5 6,3 7,3 40 4
GSX 30300C-2D l3,0 7,5 9,0 45 6
GSX 30400C-2D l4,0 11,0 12,5 45 6
GSX 30500C-2D l5,0 13,0 15,0 50 6
GSX 30600C-2D l6,0 13,0 – 50 6
GSX 30700C-2D l7,0 16,0 18,0 60 8
GSX 30800C-2D l8,0 19,0 – 60 8
GSX 30900C-2D l9,0 19,0 21,0 70 10
GSX 31000C-2D l10,0 22,0 – 70 10
GSX 31200C-2D l12,0 26,0 – 75 12
GSX 31600C-2D 16,0 32,0 – 90 16
GSX 32000C-2D 20,0 40,0 – 100 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
0,2 D0,5 D0,2 D0,05 D0,2 D
n
j
GSX 3 0100 C - 2D
k l m n
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D
GSX30000C-2D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
l
(mm)
3 Flutes Endmills
Coated
Endmills
Endmill Identification (GSX MILL Series)
Cat. No. Stock
Tolerance
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Grooving
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc
doc
doc
doc
doc
woc
Shoulder Milling
Grooving
Helix Angle Corner : C Type
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
GSX 30000C-2D Type
GSX MILL Endmills
Grade: ACF20
Coated
Carbide
Recommended Cutting Conditions
Endmills
( )
J14
ød
L
2
øD
1
h5
øD 1 2 L ød
GSXSLT 30100C-1.5D
l1,0 1,5 2,5 40 4
GSXSLT 30150C-1.5D
l1,5 2,3 3,3 40 4
GSXSLT 30200C-1.5D
l2,0 3,0 4,0 40 4
GSXSLT 30250C-1.5D
l2,5 3,8 4,8 40 4
GSXSLT 30300C-1.5D
l3,0 4,5 6,0 45 6
GSXSLT 30400C-1.5D
l4,0 6,0 7,5 45 6
GSXSLT 30500C-1.5D
l5,0 7,5 9,5 50 6
GSXSLT 30600C-1.5D
l6,0 9,0 – 50 6
GSXSLT 30700C-1.5D
l7,0 11,0 13,0 60 8
GSXSLT 30800C-1.5D
l8,0 12,0 – 60 8
GSXSLT 30900C-1.5D
l9,0 14,0 16,0 70 10
GSXSLT 31000C-1.5D
l10,0 15,0 – 70 10
GSXSLT 31200C-1.5D
l12,0 18,0 – 75 12
GSXSLT 31600C-1.5D
16,0 24,0 – 90 16
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
1.5 D1.0 D
0.05 D0.02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
0,2 D0,5 D0,2 D0,05 D0,2 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 19.600 70 19.600 90 19.600 90 18.300 60 12.700 40 9.000 25 11.000 20 4.500 10
2,0 11.200 90 11.200 120 11.200 120 10.500 80 7.300 50 5.300 30 6.400 25 2.650 15
4,0 6.400 130 6.400 160 6.400 160 6.000 110 4.200 70 3.000 40 3.600 30 1.500 20
6,0 4.600 160 4.600 200 4.600 200 4.300 130 3.000 80 2.200 50 2.650 40 1.150 20
8,0 3.400 160 3.400 200 3.400 200 3.200 130 2.200 80 1.600 50 2.000 40 800 20
10,0 2.800 160 2.800 200 2.800 200 2.600 130 1.800 80 1.300 50 1.600 40 650 20
12,0 2.300 160 2.300 200 2.300 200 2.200 130 1.500 80 1.100 50 1.300 40 500 20
16,0 1.700 130 1.700 160 1.700 160 1.600 110 1.100 70 800 40 1.000 35 400 15
40°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
GSXSLT30000C-1.5D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
øD (mm)
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
l
l
3
(mm)
l
=
Cat. No. Stock
Tolerance
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. Use step machining of 0.1Dc when drilling stainless steel, heat resistant alloy, and titanium alloy.
5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc
doc
doc
doc
woc
Grooving
Shoulder Milling
Heat Resistive
Steel,
Titanium Alloy
Spindle Speed
Feed Rate
Work Material
Structural Steel Carbon Steel
(150 to 250HB) Cast Iron Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC) Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Cond.
Grooving
Spindle Speed
Feed Rate
Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed
Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate
doc
Drilling
Helix Angle Corner : C Type
Slotted Short Endmills (3 Flutes)
For Compound Endmilling
GSXSLT 30000C-1.5D Type
GSX MILL Slot Endmills
Grade: ACF20
Coated
Endmills
Coated
Carbide
Recommended Cutting Conditions
Endmills
Euro stock
J15
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 40100C-1.5D l1,0 1,5 2,5 40 4
GSX 40150C-1.5D l1,5 2,3 3,3 40 4
GSX 40200C-1.5D l2,0 3,0 4,0 40 4
GSX 40250C-1.5D l2,5 3,8 4,8 40 4
GSX 40300C-1.5D l3,0 4,5 6,0 45 6
GSX 40350C-1.5D l3,5 5,3 6,8 45 6
GSX 40400C-1.5D l4,0 6,0 7,5 45 6
GSX 40450C-1.5D l4,5 6,8 8,3 50 6
GSX 40500C-1.5D l5,0 7,5 9,5 50 6
GSX 40550C-1.5D l5,5 8,3 10,3 50 6
GSX 40600C-1.5D l6,0 9,0 – 50 6
GSX 40700C-1.5D l7,0 11,0 13,0 60 8
GSX 40800C-1.5D l8,0 12,0 – 60 8
GSX 40900C-1.5D l9,0 14,0 16,0 70 10
GSX 41000C-1.5D l10,0 15,0 – 70 10
GSX 41200C-1.5D l12,0 18,0 – 75 12
GSX 41400C-1.5D 14,0 21,0 24,5 90 16
GSX 41500C-1.5D 15,0 23,0 26,5 90 16
GSX 41600C-1.5D 16,0 24,0 – 90 16
GSX 42000C-1.5D 20,0 30,0 – 100 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
0,2 D0,5 D0,2 D0,05 D0,2 D
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D 3D 4D
GSX40000C-1.5D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
n
øD (mm)
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
l
l
(mm)
4
Coated
Endmills
Cat. No. Stock
Tolerance
Recommended Cutting Conditions
1. For stable machining performance use rigid, high-
precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant
alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended
spindle speed, please use the max. spindle speed
available.
Work Material
Work Material
Work Material
Structural Steel
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Cond.
Shoulder
cutting
Shoulder
cutting
Grooving
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc
doc
doc
doc
doc
doc
woc
woc
Shoulder Milling (High Speed Machining Centre)
Shoulder Milling
Grooving
Helix Angle Corner : C Type
GSX 40000C-1.5D Type
GSX MILL Endmills
4 Flutes Endmills
Grade: ACF20
Coated
Carbide
Endmills
J16
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 40100S-2D l1,0 2,5 3,5 40 4
GSX 40150S-2D l1,5 3,8 4,8 40 4
GSX 40200S-2D l2,0 5,0 6,0 40 4
GSX 40250S-2D l2,5 6,3 7,3 40 4
GSX 40300S-2D l3,0 7,5 9,0 45 6
GSX 40350S-2D l3,5 8,8 10,0 45 6
GSX 40400S-2D l4,0 11,0 14,0 45 6
GSX 40450S-2D l4,5 11,3 12,8 50 6
GSX 40500S-2D l5,0 13,0 19,6 50 6
GSX 40550S-2D l5,5 13,0 19,6 50 6
GSX 40600S-2D l6,0 13,0 – 50 6
GSX 40700S-2D l7,0 16,0 21,1 60 8
GSX 40800S-2D l8,0 19,0 – 60 8
GSX 40900S-2D l9,0 19,0 24,1 70 10
GSX 41000S-2D l10,0 22,0 – 70 10
GSX 41200S-2D l12,0 26,0 – 75 12
GSX 41600S-2D l16,0 32,0 – 90 16
GSX 42000S-2D l20,0 40,0 – 100 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
2,0 D
0,03 D0,01 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
1,5 D
~ 0,02 D
n
j
GSX 4 1000 S - 2D
k l m n
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
GSX40000S-2D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
l
4
(mm)
l
=
Endmill Identification (GSX MILL Series)
Cat. No. Stock
Tolerance
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
5. This series is not recommended for grooving.
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Groove
finishing
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc woc
doc
doc
doc
doc
woc
woc
Shoulder Milling
Groove Finishing
Helix Angle Corner : S Type
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
Sharp Edge Endmills (4 Flutes)
GSX 40000S-2D Type
GSX MILL Endmills
Grade: ACF20
Coated
Endmills
Coated
Carbide
Recommended Cutting Conditions
Endmills
( )
Euro stock
J17
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 40100C-2D l1,0 2,0 3,0 40 4
GSX 40150C-2D l1,5 3,0 4,0 40 4
GSX 40200C-2D l2,0 4,0 5,0 40 4
GSX 40250C-2D l2,5 5,0 6,0 40 4
GSX 40300C-2D l3,0 6,0 7,5 45 6
GSX 40350C-2D l3,5 7,0 8,5 45 6
GSX 40400C-2D l4,0 8,0 9,5 45 6
GSX 40450C-2D l4,5 9,0 10,5 50 6
GSX 40500C-2D l5,0 10,0 12,0 50 6
GSX 40550C-2D l5,5 11,0 13,0 50 6
GSX 40600C-2D l6,0 12,0 – 50 6
GSX 40700C-2D l7,0 14,0 16,0 60 8
GSX 40800C-2D l8,0 16,0 – 60 8
GSX 40900C-2D l9,0 18,0 20,0 70 10
GSX 41000C-2D l10,0 20,0 – 70 10
GSX 41200C-2D l12,0 24,0 – 75 12
GSX 41400C-2D 14,0 28,0 31,5 90 16
GSX 41500C-2D 15,0 30,0 33,5 90 16
GSX 41600C-2D l16,0 32,0 – 90 16
GSX 42000C-2D l20,0 40,0 – 100 20
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D 3D 4D
GSX40000C-2D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
4
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
1,5 D1,0 D
0,05 D0,02 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
0,2 D0,5 D0,2 D0,05 D0,2 D
n
øD (mm)
øD (mm)
øD (mm)
øD
l
l
l
(mm)
Coated
Endmills
Cat. No. Stock
Tolerance
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
Recommended Cutting Conditions
1. For stable machining performance use rigid, high-
precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant
alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed
and feed rate indicated in the table below by the
same ratio, or reduce the depth of cut.
5. If the machine cannot achieve the recommended
spindle speed, please use the max. spindle speed
available.
Work Material
Work Material
Work Material
Structural Steel
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Cond.
Shoulder
cutting
Shoulder
cutting
Grooving
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
woc
doc
doc
doc
doc
doc
woc
woc
Shoulder Milling (High Speed Machining Centre)
Shoulder Milling
Grooving
Helix Angle Corner : C Type
GSX 40000C-2D Type
GSX MILL Endmills
4 Flutes Endmills
Grade: ACF20
Coated
Carbide
Endmills
J18
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 40100C-3D l1,0 3,0 4,0 40 4
GSX 40150C-3D l1,5 4,5 5,5 40 4
GSX 40200C-3D l2,0 6,0 7,0 40 4
GSX 40250C-3D l2,5 7,5 8,5 40 4
GSX 40300C-3D l3,0 9,0 10,5 50 6
GSX 40400C-3D l4,0 12,0 13,5 50 6
GSX 40500C-3D l5,0 15,0 17,0 50 6
GSX 40600C-3D l6,0 18,0 – 50 6
GSX 40800C-3D l8,0 24,0 – 70 8
GSX 41000C-3D l10,0 30,0 – 90 10
GSX 41200C-3D l12,0 36,0 – 90 12
GSX 41600C-3D l16,0 48,0 – 110 16
GSX 42000C-3D 20,0 60,0 – 120 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 21.000 360 21.000 360 21.000 360 19.000 220 13.000 140 9.000 90 10.500 90 9.000 65
2,0 10.500 360 10.500 360 10.500 360 9.600 290 7.500 180 4.500 110 5.200 120 4.500 85
4,0 5.200 500 5.200 500 5.200 500 4.800 370 4.000 280 2.250 150 2.600 160 2.250 100
6,0 3.500 560 3.500 560 3.500 560 3.200 400 2.700 300 1.500 160 1.700 170 1.500 120
8,0 2.600 520 2.600 520 2.600 520 2.400 400 2.000 300 1.100 160 1.300 170 1.100 120
10,0 2.100 500 2.100 500 2.100 500 1.900 400 1.600 300 900 160 1.000 160 900 120
12,0 1.750 500 1.750 500 1.750 500 1.600 400 1.350 300 750 150 850 160 750 120
16,0 1.300 420 1.300 420 1.300 420 1.200 330 1.000 260 550 120 650 140 550 100
20,0 1.050 380 1.050 380 1.050 380 950 290 800 230 450 110 500 120 450 90
2,5 D2,0 D
øD< 3: 0,05 D , 3 ≤ øD< 8: 0,1 D , 8 ≤ øD: 0,15 D0,02 D
n
j
GSX 4 0100 C
- 2D
/
3D
k l m n
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D 3D 4D
GSX40000C-3D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
øD
l
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 16.600 140 16.600 140 16.600 140 15.500 100 10.500 100 7.500 70 9.400 60 3.750 20
2,0 9.500 160 9.500 160 9.500 160 9.000 180 6.200 120 4.500 90 5.200 80 2.250 30
4,0 5.200 160 5.200 180 5.200 180 4.800 160 3.400 110 2.200 65 2.600 70 1.250 25
6,0 3.500 160 3.500 200 3.500 200 3.200 160 2.550 120 1.500 65 1.700 70 950 25
8,0 2.600 160 2.600 200 2.600 200 2.400 160 1.900 120 1.100 65 1.300 70 700 25
10,0 2.100 160 2.100 200 2.100 200 1.900 160 1.500 120 900 65 1.000 70 550 25
12,0 1.750 160 1.750 200 1.750 200 1.600 160 1.250 120 750 65 850 70 450 25
16,0 1.300 160 1.300 200 1.300 200 1.200 160 950 120 550 65 650 70 350 25
20,0 1.050 160 1.050 200 1.050 200 950 160 750 120 450 65 500 70 280 25
0,1 D0,2 D0,05 D0,1 D
øD (mm)
l
(mm)
4
l
=
Endmill Identification (GSX MILL Series)
Cat. No. Stock
Tolerance
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Work Material
Structural Steel
Structural Steel
Carbon Steel
(150 to 250HB)
Carbon Steel
(150 to 250HB)
Cast Iron
Cast Iron
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC)
Hardened Steel
(45 to 55HRC)
Stainless Steel
Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Heat Resistive
Steel,
Titanium Alloy
Cond.
Cond.
Shoulder
cutting
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc woc
doc
doc
doc
woc
Shoulder Milling
Grooving
doc
Grooving
Helix Angle Corner : C Type
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
GSX 40000C-3D Type
GSX MILL Endmills
Grade: ACF20
4 Flutes Endmills
Coated
Endmills
Coated
Carbide
Recommended Cutting Conditions
Endmills
( )
Euro stock
J19
ød
L
2
øD
1
h5
øD 1 2 L ød
GSX 40100C-4D l1,0 4,0 5,0 40 4
GSX 40150C-4D l1,5 6,0 7,0 40 4
GSX 40200C-4D l2,0 8,0 9,0 40 4
GSX 40250C-4D l2,5 10,0 11,0 50 4
GSX 40300C-4D l3,0 12,0 13,5 50 6
GSX 40400C-4D l4,0 16,0 17,5 50 6
GSX 40500C-4D l5,0 20,0 22,0 60 6
GSX 40600C-4D l6,0 24,0 – 60 6
GSX 40800C-4D l8,0 32,0 – 80 8
GSX 41000C-4D l10,0 40,0 – 90 10
GSX 41200C-4D l12,0 48,0 – 100 12
GSX 41600C-4D l16,0 64,0 – 120 16
GSX 42000C-4D 20,0 80,0 – 140 20
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
1,0 9.000 140 9.000 140 9.000 140 7.000 80 6.500 60 4.500 40 5.400 40 4.500 40
2,0 4.500 140 4.500 140 4.500 140 3.500 100 3.200 80 2.300 55 2.700 55 2.300 40
4,0 2.250 200 2.250 200 2.250 200 1.750 120 1.600 100 1.200 60 1.350 50 1.200 35
6,0 1.500 250 1.500 250 1.500 250 1.150 160 1.050 140 800 65 900 45 800 35
8,0 1.100 220 1.100 220 1.100 220 850 160 800 130 600 65 660 45 600 35
10,0 900 210 900 210 900 210 700 140 650 120 460 65 540 45 460 35
12,0 750 200 750 200 750 200 580 140 520 110 400 65 450 45 400 35
16,0 550 170 550 170 550 170 440 120 400 95 300 55 330 45 300 35
20,0 450 150 450 150 450 150 350 100 320 80 240 50 270 45 240 35
3,5 D3,0 D
øD< 3: 0,04 D , 3 ≤ øD< 8: 0,08 D , 8 ≤ øD: 0,1 D0,02 D
n
j
GSX 4 0100 C - 4D
k l m n
30°
øDc
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030
1.5D 2D 3D 4D
GSX40000C-4D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
n
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
l
(mm)
44 Flutes Endmills
Coated
Endmills
Endmill Identification (GSX MILL Series)
Cat. No. Stock
Tolerance
Recommended Cutting Conditions
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. This series is not recommended for grooving.
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Work Material
Structural Steel Carbon Steel
(150 to 250HB) Cast Iron Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(35 to 45HRC)
Hardened Steel
(45 to 55HRC) Stainless Steel
Heat Resistive
Steel,
Titanium Alloy
Cond.
Shoulder
cutting
Spindle Speed
Feed Rate
Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed
Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
woc
doc
woc
Shoulder Milling
doc
Helix Angle Corner : C Type
Series
Code
No. of
Teeth
Diameter Cutting
Edge
Cutting Edge
Length
S: Sharp Edge
C: Gash Land Drilling
GSX 40000C-4D Type
GSX MILL Endmills
Grade: ACF20
Coated
Carbide
Endmills
( )
J20
n
øD
±0,01
ød
L
2
øD
1
h5
øD 1 2 L ød
GSXVL 4020-2.5D l2,0 5 6,5 50 4
GSXVL 4030-2.5D l3,0 8 9,5 50 6
GSXVL 4040-2.5D l4,0 10 11,5 50 6
GSXVL 4050-2.5D l5,0 13 14,5 60 6
GSXVL 4060-2.5D l6,0 15 – 60 6
GSXVL 4070-2.5D l7,0 18 20,0 70 8
GSXVL 4080-2.5D l8,0 20 – 80 8
GSXVL 4090-2.5D l9,0 23 25,0 90 10
GSXVL 4100-2.5D l10,0 25 – 90 10
GSXVL 4110-2.5D l11,0 28 30,5 90 12
GSXVL 4120-2.5D l12,0 30 – 90 12
GSXVL 4140-2.5D l14,0 35 37,5 110 16
GSXVL 4150-2.5D l15,0 38 41,0 110 16
GSXVL 4160-2.5D l16,0 40 – 115 16
GSXVL 4180-2.5D l18,0 45 48,0 120 20
GSXVL 4200-2.5D l20,0 50 – 125 20
GSXVL 4250-2.5D q25,0 63 – 140 25
øD 1 2 L ød
GSXVL 4120S-2.5D
q12,0 30 – 90 12
GSXVL 4140S-2.5D
q14,0 35 37,5 110 16
GSXVL 4150S-2.5D
q15,0 38 41,0 110 16
GSXVL 4160S-2.5D
q16,0 40 – 115 16
GSXVL 4180S-2.5D
q18,0 45 48,0 120 20
GSXVL 4200S-2.5D
q20,0 50 – 125 20
GSXVL 4250S-2.5D
q25,0 63 – 140 25
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
2,0 13.000 750 10.000 550 8.400 500 6.500 300 4.000 140
4,0 8.200 800 6.000 600 5.200 500 4.000 330 2.000 130
6,0 6.100 1.100 4.000 600 3.500 580 2.700 350 1.350 150
8,0 4.600 1.000 3.000 580 2.600 570 2.000 330 1.000 140
10,0 3.600 1.000 2.400 550 2.100 510 1.600 200 800 130
12,0 3.100 920 2.000 500 1.700 450 1.300 280 660 110
14,0 2.600 750 1.700 450 1.500 400 1.100 250 570 100
16,0 2.300 670 1.500 420 1.300 350 1.000 230 500 90
18,0 2.000 620 1.300 380 1.100 330 900 200 430 80
20,0 1.900 600 1.200 360 1.000 320 800 180 380 70
25,0 1.500 470 1.000 300 790 250 640 140 300 55
1,0 D0,2 D0,3 D0,2 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
2,0 13.000 1.000 10.000 800 8.000 700 10.000 580 5.000 200
4,0 9.600 1.200 8.000 1.000 6.000 800 5.500 650 3.000 230
6,0 6.800 1.500 5.600 1.200 4.200 900 3.800 680 2.100 240
8,0 5.200 1.600 4.400 1.300 3.200 950 2.800 650 1.600 250
10,0 4.200 1.500 3.500 1.200 2.600 800 2.300 600 1.300 210
12,0 3.500 1.400 3.000 1.200 2.200 700 1.900 550 1.100 180
14,0 3.000 1.200 2.600 1.100 1.800 600 1.600 500 900 150
16,0 2.700 1.100 2.200 1.000 1.600 600 1.400 480 760 130
18,0 2.400 1.000 2.000 900 1.400 570 1.300 450 680 120
20,0 2.200 900 1.700 800 1.200 550 1.100 400 600 100
25,0 1.700 680 1.400 630 1.000 450 890 310 480 82
1,5 D
0,1 D0,05 D0,1 D0,05 D
40°
43°
GSXVL4000-2.5D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
øD (mm)
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
l
l
4
(mm)
(mm)
4
l
=
q
=
Recommended Cutting Conditions
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
woc
doc
doc
Applicable Endmills
Cat. No.
Cat. No.
Stock
Stock
Work Material
Work Material
Carbon Steel,
Cast Iron
(150 to 250HB)
Carbon Steel,
Cast Iron
(150 to 250HB)
Alloy Steel
(25 to 35HRC)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(40 to 50HRC)
Tempered Steel,
Hardened Steel
(40 to 50HRC)
Stainless Steel
Stainless Steel
Heat Resistive Steel,
Titanium Alloy
(20 to 45HRC)
Heat Resistive Steel,
Titanium Alloy
(20 to 45HRC)
Cond.
Cond.
Shoulder
cutting
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Spindle Speed
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
doc
woc
Shoulder Milling
Shoulder Milling
Helix Angle Corner : C Type
Anti-Vibration Type and
HAIMER's
SAFE-LOCK TM Applicable Endmills
(4 Flutes)
GSXVL 4000-2.5D Type
Anti-Vibration Typ GSX MILL
Grooving
doc
Grade: ACF20
Coated
Endmills
Coated
Carbide
Endmills
Endmills
Euro stock
Delivery on request
J21
4
±0,01
ød
L
2
øD
1
h5
øD r1 2 L ød
GSXVL 4030-R02-2.5D
q3,0 0,2 8 9,5 50 6
GSXVL 4030-R05-2.5D
q3,0 0,5 8 9,5 50 6
GSXVL 4040-R02-2.5D
q4,0 0,2 10 11,5 50 6
GSXVL 4040-R05-2.5D
q4,0 0,5 10 11,5 50 6
GSXVL 4040-R10-2.5D
q4,0 1,0 10 11,5 50 6
GSXVL 4050-R02-2.5D
q5,0 0,2 13 14,5 60 6
GSXVL 4050-R05-2.5D
q5,0 0,5 13 14,5 60 6
GSXVL 4050-R10-2.5D
q5,0 1,0 13 14,5 60 6
GSXVL 4060-R03-2.5D
q6,0 0,3 15 – 60 6
GSXVL 4060-R05-2.5D
q6,0 0,5 15 – 60 6
GSXVL 4060-R10-2.5D
q6,0 1,0 15 – 60 6
GSXVL 4060-R15-2.5D
q6,0 1,5 15 – 60 6
GSXVL 4080-R03-2.5D
q8,0 0,3 20 – 80 8
GSXVL 4080-R05-2.5D
q8,0 0,5 20 – 80 8
GSXVL 4080-R10-2.5D
q8,0 1,0 20 – 80 8
GSXVL 4080-R15-2.5D
q8,0 1,5 20 – 80 8
GSXVL 4080-R20-2.5D
q8,0 2,0 20 – 80 8
GSXVL 4100-R03-2.5D
q10,0 0,3 25 – 90 10
GSXVL 4100-R05-2.5D
q10,0 0,5 25 – 90 10
GSXVL 4100-R10-2.5D
q10,0 1,0 25 – 90 10
GSXVL 4100-R15-2.5D
q10,0 1,5 25 – 90 10
GSXVL 4100-R20-2.5D
q10,0 2,0 25 – 90 10
GSXVL 4120-R05-2.5D
q12,0 0,5 30 – 90 12
GSXVL 4120-R10-2.5D
q12,0 1,0 30 – 90 12
GSXVL 4120-R15-2.5D
q12,0 1,5 30 – 90 12
GSXVL 4120-R20-2.5D
q12,0 2,0 30 – 90 12
GSXVL 4120-R30-2.5D
q12,0 3,0 30 – 90 12
GSXVL 4160-R10-2.5D
q16,0 1,0 40 – 115 16
GSXVL 4160-R15-2.5D
q16,0 1,5 40 – 115 16
GSXVL 4160-R20-2.5D
q16,0 2,0 40 – 115 16
GSXVL 4160-R30-2.5D
q16,0 3,0 40 – 115 16
GSXVL 4200-R10-2.5D
q20,0 1,0 50 – 125 20
GSXVL 4200-R15-2.5D
q20,0 1,5 50 – 125 20
GSXVL 4200-R20-2.5D
q20,0 2,0 50 – 125 20
GSXVL 4200-R30-2.5D
q20,0 3,0 50 – 125 20
GSXVL 4250-R10-2.5D
q25,0 1,0 63 – 140 25
GSXVL 4250-R15-2.5D
q25,0 1,5 63 – 140 25
GSXVL 4250-R20-2.5D
q25,0 2,0 63 – 140 25
GSXVL 4250-R30-2.5D
q25,0 3,0 63 – 140 25
øD r1 2 L ød
GSXVL 4120S-R05-2.5D
q12,0 0,5 30 – 90 12
GSXVL 4120S-R10-2.5D
q12,0 1,0 30 – 90 12
GSXVL 4120S-R15-2.5D
q12,0 1,5 30 – 90 12
GSXVL 4120S-R20-2.5D
q12,0 2,0 30 – 90 12
GSXVL 4120S-R30-2.5D
q12,0 3,0 30 – 90 12
GSXVL 4160S-R10-2.5D
q16,0 1,0 40 – 115 16
GSXVL 4160S-R15-2.5D
q16,0 1,5 40 – 115 16
GSXVL 4160S-R20-2.5D
q16,0 2,0 40 – 115 16
GSXVL 4160S-R30-2.5D
q16,0 3,0 40 – 115 16
GSXVL 4200S-R10-2.5D
q20,0 1,0 50 – 125 20
GSXVL 4200S-R15-2.5D
q20,0 1,5 50 – 125 20
GSXVL 4200S-R20-2.5D
q20,0 2,0 50 – 125 20
GSXVL 4200S-R30-2.5D
q20,0 3,0 50 – 125 20
GSXVL 4250S-R10-2.5D
q25,0 1,0 63 – 140 25
GSXVL 4250S-R15-2.5D
q25,0 1,5 63 – 140 25
GSXVL 4250S-R20-2.5D
q25,0 2,0 63 – 140 25
GSXVL 4250S-R30-2.5D
q25,0 3,0 63 – 140 25
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
2,0 9.000 720 6.000 430 4.000 320 5.500 320 2.600 120
4,0 6.600 800 4.500 450 3.000 380 4.000 320 2.000 120
6,0 4.800 960 3.000 480 2.500 380 3.000 480 1.200 120
8,0 3.600 1.000 2.200 610 2.000 400 2.000 520 1.000 140
10,0 2.800 1.000 1.800 610 1.500 400 1.700 550 800 160
12,0 2.400 950 1.500 550 1.200 380 1.500 500 700 140
14,0 2.200 880 1.300 490 1.000 360 1.200 430 600 130
16,0 1.800 650 1.100 420 800 300 1.000 360 500 120
18,0 1.600 580 1.000 360 750 270 900 340 450 110
20,0 1.400 500 900 330 700 250 820 300 400 100
1,5 D
0,1 D0,05 D0,1 D0,05 D
1,0 D0,2 D0,3 D0,2 D
40°
43°
GSXVL4000-R-2.5D
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
øD (mm)
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎
GSX
l
øD
r0,2 r0,3 r0,5 r1,0 r1,5 r2,0 r3,0
ø3
q q
ø4
q q q
ø5
q q q
ø6
qqqq
ø8
qqqqq
ø10
qqqqq
ø12
qqqqq
ø16
q q q q
ø20
q q q q
ø25
q q q q
n
n
øD
(mm) (mm)
4
Coated
Endmills
GSXVL 4000-R-2.5D Type
Anti-Vibration MILL with R. Corner
Grade: ACF20
Grade: ACF20
Cat. No. Cat. No.Stock Stock
Work Material
Carbon Steel,
Cast Iron
(150 to 250HB)
Alloy Steel
(25 to 35HRC)
Tempered Steel,
Hardened Steel
(40 to 50HRC)
Stainless Steel
Heat Resistive Steel,
Titanium Alloy
(20 to 45HRC)
Cond.
Shoulder
cutting
Grooving
Spindle Speed Spindle Speed Spindle Speed Spindle Speed Spindle Speed
Feed Rate Feed Rate Feed Rate Feed Rate Feed Rate
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
Helix Angle
doc
woc
doc
Shoulder Milling and Grooving Corner Radius Selection
Recommended Cutting Conditions
1. For stable machining performance use rigid, high-
precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat
resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended
spindle speed, please use the max. spindle speed available.
woc
doc
doc
Anti-Vibration Type with Radius Corner and
HAIMER's SAFE-LOCK TM Applicable Endmills
Applicable Endmills
Coated
Carbide
Endmills Endmills
Endmills
J22
a1
°a2°
b1°
b2°
SSEH 4100W-R10
+
n n
n
n
l
l
l
l
l
l
l
l
l
l
l
l
l
SSEH
+
J 24, J 39
+
J 23, J 39
l
=
q
=
SSEH Radius SSEH Radius Anti-vibration Type
Characteristics and Applications Characteristics and Applications
Steep helix (45° helix) improves sharpness.
Combination of unique ute design and semi-mirrored surface
improves chip evacuation and adhesion resistance.
Ultra-smooth coating with improved hardness and heat
resistance combined with tough carbide substrate improves tool
life when working with heat resistant alloys.
Unique, smooth radius shape mitigates cutting impact and
improves fracture resistance.
Both coated and uncoated types are available in stock to meet
various conditions.
New anti-vibration type added to the SSEH type endmill for
exotic alloys.
Builds on the same features of existing endmills by adding an
irregular lead for exceptionally good anti-vibration performance.
Compatible with wide range of milling for exotic alloys including
SUS, Inconel, and titanium.
Reduces chattering for high-speed, high-feed cutting.
Both coated and uncoated types are available in stock to meet
various conditions.
Application Examples
Application Examples
Chipping
Conventional Tool
Inconel 718 (Side Milling)
Inconel 713 (Side Milling)
Surface Roughness Comparison
Tool Diameter : ø10xR1
Cutting Conditions : vc= 32 m/min, ft = 0,018 mm/t
doc = 20 mm, woc =0,8m, Dry
Unique, smooth radius design
Tool Diameter: ø6×R1
Cutting Conditions: vc = 20 m/min, f t = 0,025 mm/t,
doc = 5 mm, woc = 0,5 mm, wet
Notch Wear (mm)
Cutting Length (m)
Competitor's Product
In Sumitomo Electric Hardmetal tests, the special coating with excellent adhesion resistance
provided less cutting edge adhesion than the competitor's product and enabled fracturefree
machining.
The competitor's product suffered from edge adhesion leading to breakage.
Irregular Pitch Irregular Lead
Work Material: X5CrNi1810 (Surface Milling)
Tool Diameter: ø12mm
Cutting Conditions: n = 1.300 rpm, vf = 300 mm/min
doc = 18 mm, woc = 1,2 mm
Equipment: BT50
Ra 0,37μm Rz 1,86μm
Good Surface Quality
Conventional Tool
Ra 1,52μm Rz 6,45μm
Surface shows chattering
Anti-vibration Type
SSEH Series
Radius Endmill for Exotic Alloys
Coated
Endmills
Euro stock
Delivery on request
J23
øD rL ød
SSEHVL 4045W-R05
l4,5 0,5 12 50 6
SSEHVL 4045W-R10
l4,5 1,0 12 50 6
SSEHVL 4050W-R05
l5,0 0,5 13 60 6
SSEHVL 4050W-R10
l5,0 1,0 13 60 6
SSEHVL 4060W-R10
l6,0 1,0 13 60 6
SSEHVL 4080W-R10
l8,0 1,0 19 80 8
SSEHVL 4100W-R10
l10,0 1,0 22 90 10
SSEHVL 4100W-R30
l10,0 3,0 22 90 10
SSEHVL 4120W-R10
l12,0 1,0 26 90 12
SSEHVL 4120W-R30
l12,0 3,0 26 90 12
SSEHVL 4160W-R10
l16,0 1,0 32 115 16
SSEHVL 4160W-R30
l16,0 3,0 32 115 16
SSEHVL 4200W-R10
q20,0 1,0 40 125 20
SSEHVL 4200W-R30
q20,0 3,0 40 125 20
SSEHVL 4250W-R10
q25,0 1,0 50 140 25
SSEHVL 4250W-R30
q25,0 3,0 50 140 25
øD rL ød
SSEHVL 4120WS-R10
q12,0 1,0 26 90 12
SSEHVL 4120WS-R30
q12,0 3,0 26 90 12
SSEHVL 4160WS-R10
q16,0 1,0 32 115 16
SSEHVL 4160WS-R30
q16,0 3,0 32 115 16
SSEHVL 4200WS-R10
q20,0 1,0 40 125 20
SSEHVL 4200WS-R30
q20,0 3,0 40 125 20
SSEHVL 4250WS-R10
q25,0 1,0 50 140 25
SSEHVL 4250WS-R30
q25,0 3,0 50 140 25
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
4,5 4,200 200 3,900 270 1,400 100
5,0 3,800 240 3,500 300 1,300 120
6,0 3,200 260 2,900 300 1,100 140
8,0 2,400 240 2,200 270 800 120
10,0 1,900 220 1,700 250 650 110
12,0 1,600 200 1,400 230 550 100
16,0 1,200 130 1,100 200 400 80
20,0 950 95 890 90 320 60
25,0 760 75 700 70 250 50
0,3 D0,2 D0,15 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
4,5 3.500 350 3.500 280 2.100 170
5,0 3.200 380 3.200 320 1.900 190
6,0 2.700 430 2.700 320 1.600 190
8,0 2.000 400 2.000 280 1.200 170
10,0 1.600 380 1.600 260 1.000 160
12,0 1.300 360 1.300 230 800 140
16,0 1.000 320 1.000 200 600 120
20,0 800 260 800 160 480 100
25,0 640 200 640 130 380 80
1,5 D
0,1 D 0,05 D 0,05 D
øD (mm)øD (mm)
ll
(mm) (mm)
ød
L
øD
h6
+0,02
–0,01
r
42°
45°
SSEHVL4000W-R
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
45~55
HRC
55~60
HRC
60~65
HRC
4
øD
r0,5 r1,0 r3,0
ø 4,5
l l
ø 5
l l
ø 6
l
ø 8
l
ø 10
l l
ø 12
l l
ø 16
l l
ø 20
q q
ø 25
q q
n
4
◎ ◎
GS
HARD
øD
Cat. No. Cat. No.Stock Stock
Work MaterialWork Material
Stainless SteelStainless Steel Titanium AlloyTitanium Alloy Heat Resistive SteelHeat Resistive Steel
Cond.Cond.
Shoulder
cutting
Spindle SpeedSpindle Speed Spindle SpeedSpindle Speed Spindle SpeedSpindle Speed
Feed RateFeed Rate Feed RateFeed Rate Feed RateFeed Rate
doc
woc
GroovingShoulder Milling
Grooving
doc
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grades Coating
Helix Angle
Diameter and Corner Radius Selection Range
Coated
Endmills
SSEHVL 4000W-R Type
Anti-Vibration MILL with R. Corner
Anti-Vibration Type with Radius Corner
and
HAIMER's SAFE-LOCK TM Applicable Endmills
Applicable Endmills
1. For stable machining, a more rigid machine is recommended.
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
woc
doc
doc
Grade: ACW52
Coated
Carbide
Recommended Cutting Conditions
Endmills Endmills
J24
ød
L
øD
h6
+0,02
–0,01
r
øD 1 2 L ød
SSEH 4045W-R05
l4,5 0,5 12 50 6
SSEH 4045W-R10
l4,5 1,0 12 50 6
SSEH 4050W-R05
l5,0 0,5 13 60 6
SSEH 4050W-R10
l5,0 1,0 13 60 6
SSEH 4060W-R10
l6,0 1,0 13 60 6
SSEH 4080W-R10
l8,0 1,0 19 80 8
SSEH 4100W-R10
l10,0 1,0 22 90 10
SSEH 4100W-R30
l10,0 3,0 22 90 10
SSEH 4120W-R10
l12,0 1,0 26 90 12
SSEH 4120W-R30
l12,0 3,0 26 90 12
SSEH 4160W-R10
l16,0 1,0 32 115 16
SSEH 4160W-R30
l16,0 3,0 32 115 16
SSEH 4200W-R10
q20,0 1,0 40 125 20
SSEH 4200W-R30
q20,0 3,0 40 125 20
SSEH 4250W-R10
q25,0 1,0 50 140 25
SSEH 4250W-R30
q25,0 3,0 50 140 25
øD 1 2 L ød
SSEH 4120WS-R10
q12,0 1,0 26 90 12
SSEH 4120WS-R30
q12,0 3,0 26 90 12
SSEH 4160WS-R10
q16,0 1,0 32 115 16
SSEH 4160WS-R30
q16,0 3,0 32 115 16
SSEH 4200WS-R10
q20,0 1,0 40 125 20
SSEH 4200WS-R30
q20,0 3,0 40 125 20
SSEH 4250WS-R10
q25,0 1,0 50 140 25
SSEH 4250WS-R30
q25,0 3,0 50 140 25
45°
SSEH4000W-R
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎
GS
HARD
4
(mm) (mm)
4
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
4,5 4,200 200 3,900 270 1,400 100
5,0 3,800 240 3,500 300 1,300 120
6,0 3,200 260 2,900 300 1,100 140
8,0 2,400 240 2,200 270 800 120
10,0 1,900 220 1,700 250 650 110
12,0 1,600 200 1,400 230 550 100
16,0 1,200 130 1,100 200 400 80
20,0 950 95 890 90 320 60
25,0 760 75 700 70 250 50
0,3 D0,2 D0,15 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
4,5 3.500 350 3.500 280 2.100 170
5,0 3.200 380 3.200 320 1.900 190
6,0 2.700 430 2.700 320 1.600 190
8,0 2.000 400 2.000 280 1.200 170
10,0 1.600 380 1.600 260 1.000 160
12,0 1.300 360 1.300 230 800 140
16,0 1.000 320 1.000 200 600 120
20,0 800 260 800 160 480 100
25,0 640 200 640 130 380 80
1,5 D
0,1 D 0,05 D 0,05 D
øD (mm)øD (mm)
ll
øD
r0,5 r1,0 r3,0
ø 4,5
l l
ø 5
l l
ø 6
l
ø 8
l
ø 10
l l
ø 12
l l
ø 16
l l
ø 20
q q
ø 25
q q
n
øD
l
=
=
s
q
=
Applicable Endmills
Cat. No. Cat. No.Stock Stock
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Coated
Carbide
Grades Coating
Helix Angle
Grade: ACW52
SSEH 4000W-R Type
Radius Endmill for Exotic Alloys
Coated
Endmills
4 Flutes Endmills with Radius Corner and
HAIMER's SAFE-LOCK TM Applicable Endmills
Work MaterialWork Material
Stainless SteelStainless Steel Titanium AlloyTitanium Alloy Heat Resistive SteelHeat Resistive Steel
Cond.Cond.
Shoulder
cutting
Spindle SpeedSpindle Speed Spindle SpeedSpindle Speed Spindle SpeedSpindle Speed
Feed RateFeed Rate Feed RateFeed Rate Feed RateFeed Rate
doc
woc
GroovingShoulder Milling
Grooving
doc
Diameter and Corner Radius Selection Range
1. For stable machining, a more rigid machine is recommended.
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
woc
doc
doc
Endmills Endmills
Recommended Cutting Conditions
Euro stock To be replaced by new item
Delivery on request
J25
4
øD lL ød
GSRE 4060 SF
GSRE 4070 SF
GSRE 4080 SF
GSRE 4090 SF
GSRE 4100 SF
GSRE 4110 SF
GSRE 4120 SF
GSRE 4140 SF
GSRE 4160 SF
GSRE 4180 SF
GSRE 4200 SF
l
l
l
l
l
l
l
l
l
l
l
6,0 13 50 6
7,0 16 60 8
8,0 19 60 8
9,0 19 70 10
10,0 22 70 10
11,0 22 75 12
12,0 26 75 12
14,0 26 90 16
16,0 32 90 16
18,0 32 100 20
20,0 38 100 20
(mm)
( HB150~250)
( HB150~250)
(HRC25~35)
(HRC25~35)
(HRC40~50)
(HRC40~50)
1 4.800 1.200 5.800 1.500 3.200 380 2.600 400 4.300 250 1.600 90
2 4.100 1.200 5.000 1.500 2.700 380 2.200 400 4.500 250 1.350 90
3 3.600 1.200 4.500 1.500 2.400 380 2.000 400 4.000 250 1.250 90
4 3.200 1.200 4.000 1.500 2.100 380 1.800 400 3.500 250 1.050 90
5 2.800 1.200 2.500 1.500 1.900 380 1.600 400 3.200 250 1.000 100
6 2.600 1.200 3.000 1.400 1.700 380 1.500 400 2.900 250 900 100
8 2.400 1.200 2.900 1.400 1.600 400 1.300 400 2.600 250 800 100
10 2.200 1.100 2.600 1.300 1.300 380 1.100 350 2.200 200 700 100
12 1.800 900 2.200 1.100 1.200 380 1.000 350 2.000 180 600 100
16 1.400 700 1.800 900 1.000 380 900 350 1.800 150 550 100
20 1.400 700 1.700 800 850 380 800 350 1.600 150 500 100
1 3.600 900 4.300 1.100 2.400 300 1.700 260 4.200 250 1.100 60
2 3.000 900 3.700 1.100 2.000 280 1.500 260 3.600 250 900 60
3 2.700 900 3.400 1.100 1.800 280 1.350 260 3.200 250 800 60
4 2.400 900 3.000 1.100 1.600 280 1.200 260 2.800 250 700 60
5 2.100 900 2.600 1.100 1.400 280 1.100 270 2.500 250 650 65
6 2.000 900 2.300 1.100 1.300 280 1.000 270 2.300 250 600 70
8 1.800 900 2.200 1.100 1.200 300 900 270 2.100 250 550 70
10 1.600 800 2.000 1.100 1.000 290 750 240 1.800 180 450 65
12 1.350 650 1.650 850 900 280 700 240 1.600 160 400 65
16 1.200 550 1.500 750 800 280 600 230 1.400 140 350 60
20 1.050 500 1.350 700 700 280 550 210 1.250 125 300 60
1,5D
1,0D
1,5D
0,5D
0,5D 0,3D
Coated
Endmills
GS MILL Series
Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.
doc
woc
doc
doc
doc
Slotting
Shoulder cutting
Shoulder
cutting
woc
Slotting
Carbon steel
Carbon steel
Cast iron
Cast iron
Alloy steel,
Prehardened steel
Alloy steel,
Prehardened steel
Hardened steel
Hardened steel
Stainless steel
Stainless steel
Heat resistant alloys
Titanium alloy
Heat resistant alloys
Titanium alloy
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Material
Material
Tool Dia.
(mm)
Tool Dia.
(mm)
Cutting data
Cutting data
Recommended Cutting Conditions
GSRE 4000SF Type
Cat. No.
No. of
teeth
Stock
Coated carbide grade: ACZ20W
Endmills
Helix angle : 40°
Serrated Tooth TiAlN Coated Endmills
8
4
6
J26
øD lL ød
GSH 4010 SF
GSH 4015 SF
GSH 4020 SF
GSH 6030 SF
GSH 6040 SF
GSH 6050 SF
GSH 6060 SF
GSH 6080 SF
GSH 6100 SF
GSH 6120 SF
GSH 8160 SF
GSH 8200 SF
l
l
l
l
l
l
l
l
l
l
l
l
1,0 3 50 6
1,5 4 50 6
2,0 6 50 6
3,0 8 50 6
4,0 11 50 6
5,0 12 50 6
6,0 13 50 6
8,0 19 60 8
10,0 22 70 10
12,0 26 75 12
16,0 32 90 16
20,0 38 100 20
(mm)
( ~ HRC35)
( ~ HRC35)
(HRC35~45)
(HRC35~45)
(HRC45~55)
(HRC45~55)
(HRC55~60)
(HRC55~60)
(HRC60~65)
(HRC60~65)
(HRC65 ~ )
1 20.000 540 20.000 390 15.600 260 12.300 160 11.100 140 7.800 95
2 19.000 1.100 17.200 770 13.400 530 10.500 320 9.500 270 6.700 190
3 15.000 2.150 13.400 1.540 10.400 1.050 8.200 650 7.400 540 5.200 380
4 11.200 2.400 10.000 1.740 7.800 1.180 6.100 730 5.600 600 3.900 420
5 9.000 2.700 8.000 1.930 6.200 1.300 4.900 810 4.400 670 3.100 470
6 7.500 2.700 6.700 1.930 5.200 1.300 4.100 810 3.700 670 2.600 470
8 5.600 2.700 5.000 1.930 3.900 1.300 3.050 810 2.800 670 1.950 470
10 4.500 2.700 4.000 1.930 3.100 1.300 2.450 810 2.200 670 1.550 470
12 3.750 2.700 3.350 1.930 2.600 1.300 2.050 810 1.850 670 1.300 470
16 2.800 2.500 2.500 1.800 1.950 1.220 1.530 760 1.400 630 980 440
20 2.250 2.100 2.000 1.540 1.550 1.050 1.230 650 1.100 540 780 380
1 48.000 1.250 48.000 1.250 48.000 1.250 48.000 930 38.000 700
2 48.000 2.850 48.000 2.850 48.000 2.850 36.000 1.600 24.000 1.000
3 32.000 4.900 32.000 4.900 32.000 4.900 24.000 2.740 16.000 1.700
4 24.000 5.200 24.000 5.200 24.000 5.200 18.000 2.900 12.000 1.800
5 19.200 5.800 19.200 5.800 19.200 5.800 14.300 3.200 9.600 2.000
6 16.000 5.800 16.000 5.800 16.000 5.800 12.000 3.200 8.000 2.000
8 12.000 5.800 12.000 5.800 12.000 5.800 9.000 3.200 6.000 2.000
10 9.600 5.800 9.600 5.800 9.600 5.800 7.200 3.200 4.800 2.000
12 8.000 5.800 8.000 5.800 8.000 5.800 6.000 3.200 4.000 2.000
16 6.000 5.400 6.000 5.400 6.000 5.400 4.500 3.000 3.000 1.900
20 4.800 4.600 4.800 4.600 4.800 4.600 3.600 2.580 2.400 1.600
1 ~ 1,5D
1 ~ 1,5D 1 ~ 1,5D
1 ~ 1,5D
1 ~ 1,5D
1 ~ 1,5D
1 ~ 1,5D
0,1D
0,1D 0,05D
0,05D
0,02D
0,02D
0,12D
0,1D 0,05D ~ 0,05D (Max 0,5)
øD
D ≤ 3,0
3,0 < D
0 ~ – 0,015
0 ~ – 0,030
l
=
Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.
HSC Machining Centre Operations
doc
woc
doc
doc
doc
Slotting
doc
Shoulder
cutting
Shoulder
cutting
woc
woc
Alloy steel,
Prehardened steel
Alloy steel,
Prehardened steel
Heat treated alloy steel,
hardened steel
Heat treated alloy steel,
hardened steel
Hardened steel
Hardened steel
Hardened steel
Hardened steel
Hardened steel
Hardened steel
Hardened steel
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Material
Material
Tool Dia.
(mm)
Tool Dia.
(mm)
Cutting data
Cutting data
Recommended Cutting Conditions
Conventional Milling Operations
Tolerance (mm)
GS MILL Series
GSH 4000/ 6000/ 8000 SF Type
Cat. No.
No. of
teeth
Stock
Coated carbide grade: ACF07C
Endmills
Helix angle : 50˚
Corner : Edge with honing
TiAlN Coated Fast Helix Endmills
Coated
Endmills
Euro stock
J27
ASM2000DL
ø2~ø16
ASM4000DL
ø2~ø16
SNB2000DL
ø2~ø16
(R1~R8)
l l
AURORA
COAT
AURORA
COAT
-30% -48%
AURORA
COAT
AURORA
COAT
4
2
2
Coated
Endmills
DLC (Diamond Like Carbon) Coating
AURORA COAT Series
Cutting resistance (N)
DRYWET
(Emulsion)
Uncoated
endmill
Uncoated
endmill
Vibration
Surface Roughness, Ra (µm)
DRYWET
(Emulsion)
Uncoated
endmill
Uncoated
endmill
Vibration
Work Material: A5052
Tool: ASM4100DL, ø10mm 4 teeth
Cutting Conditions: vc= 200m/min, n = 6,300rpm, v f= 1300mm/min
ft= 0,05mm/tooth, doc = 10mm, woc = 1,0mm
Down Cut
Work Material: A5052
Tool: ASM4100DL, ø10mm 4 teeth
Cutting Conditions: vc= 200m/min, n = 6,300rpm, v f= 1300mm/min
ft= 0,05mm/tooth, doc = 10mm, woc = 1,0mm
Down Cut
Series
No. of teeth
Shape Diameter
Square
Square
Ballnose
Product
Range
Efciency
Performance Comparison Surface Finish Comparison
Characteristics / Application
l
l
l
Very smooth AURORA COAT results in low adhesion as well as good surface
nish
With lower cutting forces and high rigidity, this series is suitable for low rigidity
machine
Available in 2 and 4 utes square type as well as ballnose type endmills
Features
Sumitomo Electric’s ”AURORA” COAT is a high hardness, low
coefcient layer of ”Diamond Like Carbon” (DLC).
Other than producing excellent surface nish for machining of
Aluminium and non-ferrous metals, DLC coat can be used for
dry cutting and is environmental friendly.
J28 l
=
2,0 40.000 1.400 28.000 280 40.000 980 28.000 200
3,0 32.000 2.000 22.000 400 32.000 1.400 22.000 280
4,0 26.000 2.600 18.000 520 26.000 1.800 18.000 360
5,0 20.000 2.600 14.000 520 20.000 1.800 14.000 360
6,0 17.000 2.700 12.000 540 17.000 1.900 12.000 370
8,0 13.000 2.700 9.000 540 13.000 1.900 9.000 370
10,0 11.000 2.800 7.200 560 11.000 2.000 7.200 390
12,0 8.500 2.800 6.000 560 8.500 2.000 6.000 390
16,0 6.400 2.800 4.500 560 6.400 2.000 4.500 390
1,5D
0,2D
1,0D
(D)
1,5D
0,2D
0,5D
(D)
øD
(mm)
øD
øD øD
lRl
L Lød ød
ASM 2020 DL
ASM 2030 DL
ASM 2040 DL
ASM 2050 DL
ASM 2060 DL
ASM 2080 DL
ASM 2100 DL
ASM 2120 DL
ASM 2160 DL
ASM 2080 DL-R10
ASM 2080 DL-R20
ASM 2100 DL-R10
ASM 2100 DL-R20
ASM 2120 DL-R20
ASM 2120 DL-R30
ASM 2160 DL-R30
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
2,0
2,0 6 40 4
3,0 10 45 6
4,0 12 45 6
5,0 15 50 6
6,0 15 50 6
8,0 18 60 8
10,0 22 71 10
12,0 25 75 12
16,0 32 90 16
8,0 1,0 18 60 8
8,0 2,0 18 60 8
10,0 1,0 22 71 10
10,0 2,0 22 71 10
12,0 2,0 25 75 12
12,0 3,0 25 75 12
16,0 3,0 32 90 16
ASM 4080 DL-R10
ASM 4080 DL-R20
ASM 4100 DL-R10
ASM 4100 DL-R20
ASM 4120 DL-R20
ASM 4120 DL-R30
ASM 4160 DL-R30
l
l
l
l
l
l
l
8,0 1,0 18 60 8
8,0 2,0 18 60 8
10,0 1,0 22 71 10
10,0 2,0 22 71 10
12,0 2,0 25 75 12
12,0 3,0 25 75 12
16,0 3,0 32 90 16
(mm) (mm)
ASM 4020 DL
ASM 4030 DL
ASM 4040 DL
ASM 4050 DL
ASM 4060 DL
ASM 4080 DL
ASM 4100 DL
ASM 4120 DL
ASM 4160 DL
l
l
l
l
l
l
l
l
l
2,0
2,0 6 40 4
3,0 10 45 6
4,0 12 45 6
5,0 15 50 6
6,0 15 50 6
8,0 18 60 8
10,0 22 71 10
12,0 25 75 12
16,0 32 90 16
22
4
4
R
=
s
q
=
Coated
Endmills
Euro stock
With Radius Corner
doc
Wet (Emulsion) Dry
Side Milling
(4 teeth)
Speed
(rpm)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Groove Milling
(4 teeth)
Side Milling
(4 teeth)
Groove Milling
(4 teeth)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Work Material Aluminium Alloy
Cutting
data
Depth and
wide of cut
woc
Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the
operation.
(3) In case of chatter rst check the cutting conditions.
Recommended Cutting Conditions
Cat. No. Cat. No.Stock Stock
Endmills Endmills
DLC coated carbide grade: DL1000 DLC coated carbide grade: DL1000
Helix angle : 30˚
Corner : Sharp edge
Helix angle : 30˚
Corner : Sharp edge
doc
woc
doc
AURORA Coated Spiral Endmills
ASM 2000/ 4000 DL Type
AURORA Coated Spiral Endmills
ASM 2000/ 4000 DL-R Type
To be replaced by new item
Delivery on request
J29
SSM 4015ZX
SSM 4020ZX
SSM 4025ZX
SSM 4030ZX
SSM 4035ZX
SSM 4040ZX
SSM 4045ZX
SSM 4050ZX
SSM 4055ZX
SSM 4060ZX
SSM 4065ZX
SSM 4070ZX
SSM 4075ZX
SSM 4080ZX
SSM 4085ZX
SSM 4090ZX
SSM 4095ZX
SSM 4100ZX
SSM 4105ZX
SSM 4110ZX
SSM 4115ZX
SSM 4120ZX
SSM 4130ZX
SSM 4135ZX
SSM 4140ZX
SSM 4150ZX
SSM 4160ZX
SSM 4170ZX
SSM 4180ZX
SSM 4190ZX
SSM 4200ZX
SSM 4220ZX
SSM 4240ZX
SSM 4250ZX
SSM 4300ZX
SSM 4320ZX
1,5 5,0 40 4
2,0 6,0 40 4
2,5 8,0 40 4
3,0 8,0 45 6
3,5 8,0 45 6
4,0 10,0 45 6
4,5 10,0 45 6
5,0 12,0 50 6
5,5 12,0 50 6
6,0 12,0 50 6
6,5 12,0 50 8
7,0 15,0 55 8
7,5 15,0 55 8
8,0 15,0 55 8
8,5 15,0 55 10
9,0 15,0 55 10
9,5 15,0 55 10
10,0 18,0 65 10
10,5 18,0 65 12
11,0 18,0 70 12
11,5 18,0 70 12
12,0 18,0 70 12
13,0 20,0 80 16
13,5 20,0 80 16
14,0 20,0 80 16
15,0 25,0 80 16
16,0 35,0 90 16
17,0 35,0 90 20
18,0 40,0 105 20
19,0 40,0 105 20
20,0 40,0 105 20
22,0 40,0 105 25
24,0 45,0 115 25
24,0 50,0 120 25
30,0 55,0 130 32
32,0 55,0 130 32
øD L
SSM 2010ZX
SSM 2015ZX
SSM 2020ZX
SSM 2021ZX
SSM 2022ZX
SSM 2023ZX
SSM 2024ZX
SSM 2025ZX
SSM 2026ZX
SSM 2027ZX
SSM 2028ZX
SSM 2029ZX
SSM 2030ZX
SSM 2035ZX
SSM 2040ZX
SSM 2045ZX
SSM 2050ZX
SSM 2055ZX
SSM 2060ZX
SSM 2065ZX
SSM 2070ZX
SSM 2075ZX
SSM 2080ZX
SSM 2085ZX
SSM 2090ZX
SSM 2095ZX
SSM 2100ZX
SSM 2105ZX
SSM 2110ZX
SSM 2115ZX
SSM 2120ZX
SSM 2130ZX
SSM 2140ZX
SSM 2150ZX
SSM 2160ZX
SSM 2180ZX
SSM 2200ZX
ød
s
s
s
s
s
s
s
s
s
s
s
q
s
s
s
s
s
s
s
s
s
s
s
s
s
s
1,0 ~
2,9
vc
200-250-300 100-150-200 100-120-150 60-75-90
0,003~0,010 0,002~0,005 0,005~0,016 0,002~0,005
200-250-300 100-150-200 100-120-150 60-75-90
0,012~0,024 0,006~0,011 0,018~0,040 0,006~0,011
200-250-300 100-150-200 100-120-150 60-75-90
0,025~0,050 0,013~0,025 0,045~0,105 0,013~0,025
200-250-300 100-150-200 100-120-150 60-75-90
0,055~0,085 0,030~0,050 0,110~0,170 0,030~0,050
200-250-300 100-150-200 100-120-150 60-75-90
0,004~0,017 0,002~0,008 0,008~0,020 0,002~0,008
200-250-300 100-150-200 100-120-150 60-75-90
0,018~0,036 0,009~0,018 0,027~0,060 0,009~0,018
200-250-300 100-150-200 100-120-150 60-75-90
0,038~0,070 0,019~0,035 0,065~0,157 0,019~0,035
200-250-300 100-150-200 100-120-150 60-75-90
0,075~0,125 0,040~0,075 0,160~0,250 0,040~0,075
200-250-300 100-150-200 100-120-150 60-75-90
0,135~0,170 0,085~0,110 0,257~0,390 0,085~0,110
6,0 ~
12,9
vc
13,0 ~
20,0
vc
3,0 ~
5,9
vc
løD L ød
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
3,0 ~
5,9
vc
6,0 ~
12,9
vc
13,0 ~
19,9
vc
1,0 ~
2,9
vc
20,0 ~
32,0
vc
l
øD
øD
øD
øD
(mm) (mm)
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
1,0 3 40 4
1,5 5 40 4
2,0 6 40 4
2,1 6 40 4
2,2 6 40 4
2,3 6 40 4
2,4 6 40 4
2,5 8 40 4
2,6 8 40 4
2,7 8 40 4
2,8 8 40 4
2,9 8 40 4
3,0 8 45 6
3,5 8 45 6
4,0 10 45 6
4,5 10 45 6
5,0 12 50 6
5,5 12 50 6
6,0 12 50 6
6,5 12 50 8
7,0 15 55 8
7,5 15 55 8
8,0 15 55 8
8,5 15 55 10
9,0 15 55 10
9,5 15 55 10
10,0 18 65 10
10,5 18 70 12
11,0 18 70 12
11,5 18 70 12
12,0 18 70 12
13,0 20 80 16
14,0 20 80 16
15,0 25 80 16
16,0 35 90 16
18,0 40 105 20
20,0 40 105 20
24
Coated
Endmills
ZX Coated Spiral Endmills
SSM 4000ZX Type
ZX Coated Spiral Endmills
SSM 2000ZX Type
vc =m/min ft =mm/tooth vc =m/min ft =mm/tooth
Stainless steel,
doc
woc
ft
ft
ft
ft
ft
doc
Stainless steel,
ft
ft
ft
ft
Recommended
conditions
Material
Material
Carbon steel, Alloy steel
Cast iron
(BelowHRC45)(BelowHRC25) Ti-alloy etc,
Recommended
conditions
Cast iron
Carbon steel, Alloy steel
(BelowHRC25) (BelowHRC45) Ti-alloy etc,
Coated carbide grade: ACZ50
Cat. No. Stock
Helix angle : 30˚
Corner : Sharp edge
Coated carbide grade: ACZ50
Cat. No. Stock
Helix angle : 30˚
Corner : Sharp edge
Endmills Endmills
Tolerance (mm) Tolerance (mm)
(Slotting) øD<ø3 ; doc =0,5 x øD
øD
≥
ø3 ; doc =1,0 x øD
(Shoulder processing) doc =1,5 x øD
woc =0,1 x øD
LHHM 4030ZX
LHHM 4040ZX
LHHM 4050ZX
3,0 12 55 6
4,0 15 60 6
5,0 18 60 6
EHHM 4030ZX
EHHM 4040ZX
EHHM 4050ZX
3,0 20 60 6
4,0 25 65 6
5,0 30 70 6
LHHM 8160ZX
LHHM 8200ZX
LHHM 8250ZX
LHHM 8300ZX
LHHM 8320ZX
16,0 50 105 16
20,0 55 120 20
25,0 65 140 25
30,0 75 160 32
32,0 85 170 32
EHHM 8160ZX
EHHM 8200ZX
EHHM 8250ZX
EHHM 8300ZX
EHHM 8320ZX
16,0 70 140 16
20,0 85 165 20
25,0 100 185 25
30,0 110 205 32
32,0 110 205 32
LHHM 6060ZX
LHHM 6080ZX
LHHM 6100ZX
LHHM 6120ZX
6,0 18 60 6
8,0 25 75 8
10,0 30 80 10
12,0 30 100 12
EHHM 6060ZX
EHHM 6080ZX
EHHM 6100ZX
EHHM 6120ZX
6,0 30 70 6
8,0 40 90 8
10,0 50 100 10
12,0 50 120 12
200-250-300 100-150-200 80-100-120 60-75-90
0,030~0,060 0,022~0,037 0,007~0,015 0,030~0,060
200-250-300 100-150-200 80-100-120 40-50-60
0,061~0,090 0,037~0,067 0,015~0,028 0,060~0,165
200-250-300 100-150-200 80-100-120 40-50-60
0,090~0,098 0,067~0,075 0,028~0,038 0,187~0,262
200-250-300 100-150-200 80-100-120 100-120-150
0,020~0,040 0,015~0,025 0,005~0,010 0,020~0,040
200-250-300 100-150-200 80-100-120 100-120-150
0,041~0,060 0,025~0,045 0,01 0~0,019 0,040~0,110
200-250-300 100-150-200 80-100-120 100-120-150
0,060~0,065 0,045~0,050 0,019~0,025 0,125~0,175
øD øDøD
øD lL ød
q
q
q
q
q
q
q
q
q
q
q
q
3,0 ~
5,0
vc
6,0 ~
12,0
vc
16,0 ~
32,0
vc
øD
(mm)
J30
øD
øD lL ød
q
q
q
q
q
q
q
q
q
q
3,0 ~
5,0
vc
6,0 ~
12,0
vc
16,0 ~
32,0
vc
(mm)
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
88
44
66
=
s
q
=
vc =m/min ft =mm/toothvc =m/min ft =mm/tooth
Recommended
conditions Recommended
conditions
Material Material Carbon steel, Alloy steel
Hardened steel
Cast iron
(BelowHRC25) (BelowHRC45) (BelowHRC65)
doc
woc
ft
ft
ft
Cat. No. Stock
ZX Coated Extra Long Fast Helix Endmills
EHHM 4000/ 6000/ 8000 ZX Type
Helix angle : 45˚
Corner : Edge with honing
6 teeth
Endmills
Tolerance (mm)
ft
ft
ft
Carbon steel, Alloy steel
Hardened steel
Cast iron
(BelowHRC25) (BelowHRC45) (BelowHRC65)
doc
woc
Coated
Endmills
Tooth length (mm) Tooth length (mm)
Cat. No. Stock
ZX Coated Long Fast Helix Endmills
LHHM 4000/ 6000/ 8000 ZX Type
Coated carbide grade: ACZ10M Coated carbide grade: ACZ10M
Helix angle : 45˚
Corner : Edge with honing
6 teeth
Endmills
Tolerance (mm)
(Shoulder processing) doc= 1,5 x øD
woc=0,025(HRC56~65) ~ 0,2(below HRC25) x øD
(Shoulder processing) doc = 1,5 x øD
woc=0,025(HRC56~65) ~ 0,2(below HRC25) x øD
To be replaced by new item
Delivery on request
HSM 2020ZX
HSM 2030ZX
HSM 2040ZX
2,0 6 40 4
3,0 8 45 6
4,0 10 45 6
HSM 4200ZX
HSM 4250ZX
20,0 40 110 20
25,0 50 120 25
HSM 3030ZX
HSM 3040ZX
HSM 3050ZX
HSM 3060ZX
HSM 3070ZX
HSM 3080ZX
HSM 3090ZX
HSM 3100ZX
HSM 3110ZX
HSM 3120ZX
HSM 3130ZX
HSM 3140ZX
HSM 3150ZX
HSM 3160ZX
HSM 3180ZX
HSM 3200ZX
3,0 12 45 6
4,0 15 45 6
5,0 12 50 6
6,0 15 50 6
7,0 18 60 8
8,0 18 60 8
9,0 20 65 10
10,0 25 70 10
11,0 25 75 12
12,0 30 75 12
13,0 30 80 16
14,0 30 90 16
15,0 30 95 16
16,0 35 95 16
18,0 40 110 20
20,0 40 110 20
200-250-300 100-150-200 100-120-150 60-75-90
0,010~0,035 0,005~0,017 0,015~0,055 0,005~0,017
200-250-300 100-150-200 100-120-150 60-75-90
0,040~0050 0,020~0,025 0,060~0,070 0,020~0,025
200-250-300 100-150-200 100-120-150 60-75-90
0,055~0,110 0,028~0,055 0,080~0,220 0,028~0,055
200-250-300 100-150-200 100-120-150 60-75-90
0,120~0,180 0,060~0,090 0,250~0,350 0,060~0,090
200-250-300 100-150-200 100-120-150 60-75-90
0,190~0,245 0,095~0,125 0,380~0,490 0,095~0,125
øD
J31
3
øD lL ød
q
q
q
q
1,0 ~
2,9
vc
3,0 ~
5,9
vc
6,0 ~
12,9
vc
s
s
s
s
q
s
q
s
s
q
s
s
q
13,0 ~
19,9
vc
20,0 ~
25,0
vc
øD
(mm)
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
2
4
Recommended
conditions
(Shoulder processing) doc =1,5 x øD
woc =0,1 x øD
Material
Coated
Endmills
Ti-alloy etc,
vc =m/min ft =mm/tooth
Carbon steel, Alloy steel
Cast iron
Stainless steel,
(BelowHRC25) (BelowHRC45)
ft
ft
ft
ft
ft
doc
woc
ZX Coated Fast Helix Endmills
HSM 2000/ 3000/ 4000 ZX Type
Cat. No. Stock
Helix angle : 60˚
Corner : Edge with honing
Endmills
Tolerance (mm)
Coated carbide grade: ACZ50
J32
l
SSUP
l
SSUP
l
SSUP
vf (mm/min)
l
R0,3 R0,5 R1,0 R1,5 R3.0
ø5
ø3 l
l l
ø4 l l
ø6 l
ø8 llll
lll
ø10 llll
ø12 l l l l
ø16 l l l
ø20 l l l
R0,2
l
l
l
R2.0
l
l
l
l
R
øD
l
=
q
=
Coated
Endmills
Wear (µm)
Cutting conditions :
n = 1600 rpm, vc = 50m/min
ft = 0,04mm/tooth (vf =500 mm/min)
doc=5mm, woc=10mm, Dry
Work material: 40CrMoV5
HRC40
Tool : ø10mm, 4 ute
Cutting length: 7,5m
Wear resistance comparison - slotting
Competitor
<Results>
Half the edge wear - double
the tool life
Corner wear
Edge wear
Notch wear
Wear (µm)
Cutting conditions :
n = 1750 rpm, vc = 55m/min
ft = 0,086mm/tooth (vf =600 mm/min)
doc=15mm, woc=1mm, Dry
Work material:
X155CrVMo12 1 (HB220)
Tool : ø10mm, 4 ute
Cutting length: 15m
Wear resistance comparison - shoulder cutting
Competitor
<Results>
Half the edge wear - double
the tool life
Corner wear
Edge wear
Notch wear
Down cut
Performance
Cutting conditions :
n = 2250 rpm, vc = 80m/min
doc=10mm, woc=10mm
Dry
Work material:
X155CrVMo12 1 (HB220)
Tool : ø10mm, 4 ute
Cutting length: 10m
Feed rate comparisons
Competitor
A
Competitor
B
<Results>
Stable milling at
double the feed rate
Cutting conditions :
n = 2250 rpm, vc = 80m/min
ft = 0,147mm/tooth (vf =1500 mm/min)
doc=10mm, woc=10mm, Dry
Work material:
X155CrVMo12 1 (HB220)
Tool : ø10mm, 4 ute
Chip control
<Results>
Excellent chip control
Stable
Possible
Chipping
Broken
High Efcient Endmills
SSUP MILL Series
Advantages
Features
ZX coated general use endmill for high efcient slotting and side
cutting of steels, stainless steels, high temperature alloys and
cast irons.
Unique ute design and strong cutting edge ensure excellent
chip control even when rough machining slots.
Feed rate up to 2000 mm/min with and without coolant
l
l
l
l
l
l
Unique ute design for excellent chip removal
Extra strong cutting edge
40° high helix angle for high feed rates
New ZX coating for excellent wear resistance
Smooth cutting
Excellent rigid wide cutting land
SSUP 4000ZX-R Series
Diameter and Corner Radius Range
Euro stock
Delivery on request
SSUP 4030ZX-R02
SSUP 4030ZX-R05
SSUP 4040ZX-R02
SSUP 4040ZX-R05
SSUP 4040ZX-R10
SSUP 4050ZX-R02
SSUP 4050ZX-R05
SSUP 4050ZX-R10
SSUP 4060ZX-R03
SSUP 4060ZX-R05
SSUP 4060ZX-R10
SSUP 4060ZX-R15
SSUP 4080ZX-R03
SSUP 4080ZX-R05
SSUP 4080ZX-R10
SSUP 4080ZX-R15
SSUP 4080ZX-R20
SSUP 4100ZX-R03
SSUP 4100ZX-R05
SSUP 4100ZX-R10
SSUP 4100ZX-R15
SSUP 4100ZX-R20
SSUP 4120ZX-R05
SSUP 4120ZX-R10
SSUP 4120ZX-R15
SSUP 4120ZX-R20
SSUP 4120ZX-R30
SSUP 4160ZX-R10
SSUP 4160ZX-R15
SSUP 4160ZX-R20
SSUP 4160ZX-R30
SSUP 4200ZX-R10
SSUP 4200ZX-R15
SSUP 4200ZX-R20
SSUP 4200ZX-R30
SSUP 4020ZX
SSUP 4030ZX
SSUP 4040ZX
SSUP 4050ZX
SSUP 4060ZX
SSUP 4070ZX
SSUP 4080ZX
SSUP 4090ZX
SSUP 4100ZX
SSUP 4110ZX
SSUP 4120ZX
SSUP 4140ZX
SSUP 4150ZX
SSUP 4160ZX
SSUP 4180ZX
SSUP 4200ZX
2,0 6 50 4
3,0 8 50 6
4,0 11 50 6
5,0 13 60 6
6,0 13 60 6
7,0 16 70 8
8,0 19 80 8
9,0 19 90 10
10,0 22 90 10
11,0 22 90 12
12,0 26 90 12
14,0 26 110 16
15,0 26 110 16
16,0 32 115 16
18,0 32 120 20
20,0 38 125 20
3,0 0,2 8 50 6
3,0 0,5 8 50 6
4,0 0,2 11 50 6
4,0 0,5 11 50 6
4,0 1,0 11 50 6
5,0 0,2 13 60 6
5,0 0,5 13 60 6
5,0 1,0 13 60 6
6,0 0,3 13 60 6
6,0 0,5 13 60 6
6,0 1,0 13 60 6
6,0 1,5 13 60 6
8,0 0,3 13 80 8
8,0 0,5 13 80 8
8,0 1,0 19 80 8
8,0 1,5 19 80 8
8,0 2,0 19 80 8
10,0 0,3 22 90 10
10,0 0,5 22 90 10
10,0 1,0 22 90 10
10,0 1,5 22 90 10
10,0 2,0 22 90 10
12,0 0,5 26 90 12
12,0 1,0 26 90 12
12,0 1,5 26 90 12
12,0 2,0 26 90 12
12,0 3,0 26 90 12
16,0 1,0 32 115 16
16,0 1,5 32 115 16
16,0 2,0 32 115 16
16,0 3,0 32 115 16
20,0 1,0 38 125 20
20,0 1,5 38 125 20
20,0 2,0 38 125 20
20,0 3,0 38 125 20
J33
(HB150~250) (HRC25~35) (HRC40~50) (HRC20~45)
2 9000 720 6000 430 4000 320 5500 320 2600 120
4 6600 800 4500 450 3000 380 4000 320 2000 120
6 4800 960 3000 480 2500 380 3000 480 1200 120
8 3600 1000 2200 610 2000 400 2000 520 1000 140
10 2800 1000 1800 610 1500 400 1700 550 800 160
12 2400 950 1500 550 1200 380 1500 500 700 140
14 2200 880 1300 490 1000 360 1200 430 600 130
16 1800 650 1100 420 800 300 1000 360 500 120
18 1600 580 1000 360 750 270 900 340 450 110
20 1400 500 900 330 700 250 820 300 400 100
1,5D
0,1D 0,05D 0,1D 0,05D
1,0D 0,2D 0,2D0,3D
øD lL ød
l
l
l
l
l
l
l
l
l
l
l
l
q
l
q
l
RøD lL ød
l
q
l
l
q
l
l
q
l
l
l
q
l
l
l
q
q
l
l
l
q
q
l
l
l
q
q
l
l
q
q
l
q
q
q
øD
øD
(mm) (mm)
øD
D ≤ 3,0
3,0 < D ≤ 6,0
6,0 < D
øD
D ≤ 3,0
3,0 < D ≤ 6,0
6,0 < D
– 0,014 – 0,028
– 0,020 – 0,038
– 0,025 – 0,047
– 0,014 – 0,028
– 0,020 – 0,038
– 0,025 – 0,047
øD
(mm)
4
4
doc
doc
woc
doc
doc
Coated
Endmills
Shoulder
cutting
woc
Slotting
Recommended Cutting Conditions
Carbon steel,
Cast iron
Alloy steel,
Prehardened steel Hardened steel Stainless steel Heat resistant alloys
Titanium alloy
Material
Cutting data
(1) Cutting performance is improved
when using a high rigidity
machine.
(2) Speeds and feeds should be
reduced when slotting some
stainless steels.
(3) In case of chatter rst check the
cutting conditions.
Shoulder cutting Slotting
Cat. No. Stock Cat. No. Stock
ZX Coated SSUP MILL
SSUP 4000ZX-R Type
ZX Coated SSUP MILL
SSUP 4000ZX Type
Coated carbide grade: ACZ50M Coated carbide grade: ACZ50M
EndmillsEndmills
Helix angle : 40˚
Corner : Sharp edge
Helix angle : 40˚
Corner : Sharp edge
With Radius Corner
Tolerance (mm)Tolerance (mm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
J34
RøD1 2 Lød
GSXB 20020 l
0,20
0,4 0,6 0,8 50 4
GSXB 20030 l
0,30
0,6 0,9 1,2 50 4
GSXB 20050 l
0,50
1,0 1,5 2,0 50 4
GSXB 20075 l
0,75
1,5 2,5 3,0 50 4
GSXB 20100 l
1,00
2,0 3,0 4,0 60 6
GSXB 20125 l
1,25
2,5 4,0 5,0 60 6
GSXB 20150 l
1,50
3,0 4,5 6,0 60 6
GSXB 20200 l
2,00
4,0 6,0 8,0 70 6
GSXB 20250 l
2,50
5,0 7,5 10,0 80 6
GSXB 20300 l
3,00
6,0 9,0 – 80 6
GSXB 20350 l
3,50
7,0 11,0 20,0 90 8
GSXB 20400 l
4,00
8,0 12,0 – 90 8
GSXB 20500 l
5,00
10,0 15,0 – 100 10
GSXB 20600 l
6,00
12,0 18,0 – 110 12
GSXB 20700 l
7,00
14,0 21,0 38,0 110 16
GSXB 20800 l
8,00
16,0 24,0 – 140 16
GSXB 20900 l
9,00
18,0 27,0 50,0 140 20
GSXB 21000 l
10,00
20,0 30,0 – 160 20
GSXB 21250
12,50
25,0 38,0 – 180 25
GSXB 21500
15,00
30,0 45,0 80,0 180 32
l
(mm/min) (mm/min) (mm/min) (mm/min)
0,20 50.000 2.100 35.000 1.150 50.000 2.100 50.000 1.750
0,30 50.000 2.500 35.000 1.350 50.000 2.500 50.000 2.100
0,50 50.000 3.000 35.000 1.600 50.000 3.000 50.000 2.500
0,75 35.000 3.000 24.000 1.650 35.000 3.200 34.000 2.500
1,00 27.500 3.000 19.000 1.700 35.000 3.900 26.000 2.500
1,25 22.500 3.000 15.500 1.700 28.000 3.900 21.000 2.500
1,50 19.000 3.000 13.000 1.700 24.000 3.900 17.500 2.500
2,00 17.000 3.800 12.000 2.100 20.000 4.100 15.000 2.700
2,50 15.500 4.300 11.000 2.200 18.000 4.600 12.000 2.500
3,00 14.000 4.700 10.500 2.500 16.500 5.300 10.500 2.500
3,50 12.500 4.200 9.000 2.100 14.000 4.500 9.000 2.200
4,00 11.000 3.500 7.900 1.900 12.500 4.000 7.800 1.900
5,00 9.000 2.800 6.300 1.500 10.500 3.300 6.300 1.500
6,00 7.500 2.400 5.200 1.250 8.700 2.800 5.200 1.250
7,00 6.400 2.100 4.500 1.100 7.400 2.400 4.500 1.100
8,00 5.600 1.800 3.900 950 6.500 2.100 3.900 950
9,00 5.000 1.600 3.500 850 5.800 1.900 3.500 850
10,00 4.500 1.450 3.100 750 5.200 1.700 3.150 750
12,50 3.600 1.150 2.500 600 4.200 1.350 2.500 600
15,00 3.000 960 2.100 500 3.500 1.150 2.100 500
0,02 D0,02 D0,02 D0,02 D
0,05 D0,05 D0,05 D0,05 D
2
45~55
HRC
55~60
HRC
60~65
HRC
◎ ◎ ◎ ◎ ◎ ◎ 〇 ◎ 〇 〇
GSX
30°
GSXB20000
(mm)
( )
20 40 60 80 10 0
10
0
20
30
40
øD
( )
1
(mm)
R (
mm
)
n
①
GSXB 2 0200
② ③
l
=
=
s
Coated
Endmills
Coated carbide grade: ACB20
New ”Global Standard” Mills
Ball nose type with 2 teeth
Recommended Cutting Conditions
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
Graphite
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Coated
Carbide
Grades Coating
StockCat. No.
Radius Milling
(1) If cutting noise and vibration are present, please change the cutting conditions accordingly.
(2) If the machine is not designed to achieve the recommended spindle speed, please use the max. spindle speed available.
woc
doc
woc
doc
Depth and wide of cut
Work Material
Cutting Conditions
Carbon Steel, Alloy Steel
(Below 25HRC)
Carbon Steel, Alloy Steel
(Below 50HRC)
Cast Iron
Special Cast Iron
Stainless Steel
Titanium Alloy
Spindle Speed Spindle Speed Spindle Speed Spindle SpeedFeed Rate Feed Rate Feed Rate Feed Rate
Helix Angle
GSXB 20000
Type
GSX MILL Ball Endmills
Endmill Identification (GSXB Type)
Series
Code
No. of
Teeth
Radius
of
Ballnose
Endmills
Euro stock
To be replaced by new item
(rpm) (rpm) (rpm) (rpm)
J35
ød
GLB 2010 SF
GLB 2015 SF
GLB 2020 SF
GLB 2025 SF
GLB 2030 SF
GLB 2040 SF
GLB 2050 SF
GLB 2060 SF
GLB 2080 SF
GLB 2100 SF
GLB 2120 SF
s
s
s
s
s
s
s
s
s
s
s
0,5 1,0 1,5 2 50 4
0,75 1,5 2,5 3 50 4
1,0 2,0 3 4 60 6
1,25 2,5 4 5 60 6
1,5 3,0 4,5 6 60 6
2,0 4,0 6 8 70 6
2,5 5,0 7,5 10 80 6
3,0 6,0 9 – 80 6
4,0 8,0 12 – 90 8
5,0 10,0 15 – 100 10
6,0 12,0 21 – 110 12
L
l2
l1
øD
R
(mm)
(HB150~250) (HRC25~35) (HRC35~45) (HRC45~55)
R = 1 51.000 2.100 39.800 1.300 35.700 960 23.700 640 35.700 960
R = 2 25.500 2.700 19.900 1.700 17.900 1.300 11.900 830 17.900 1.300
R = 3 17.000 3.000 13.300 1.900 11.900 1.400 7.900 920 11.900 1.400
R = 4 12.800 3.100 10.000 2.000 9.000 1.500 6.000 960 9.000 1.500
R = 5 10.200 3.100 8.000 2.000 7.200 1.500 4.800 960 7.200 1.500
R = 6 8.500 3.100 6.700 2.000 6.000 1.500 4.000 960 6.000 1.500
0,05D 0,02D 0,05D
0,1D 0,05D 0,1D
(HB150~250) (HRC25~35) (HRC35~45) (HRC45~55)
R = 1 19.100 770 12.800 370 10.200 270 8.900 190 8.900 210 6.400 120
R = 2 10.800 1.100 7.200 550 5.700 400 5.000 280 5.000 310 3.600 180
R = 3 7.700 1.300 5.200 660 4.100 480 3.600 330 3.600 380 2.600 210
R = 4 6.000 1.400 4.000 700 3.200 510 2.800 360 2.800 400 2.000 230
R = 5 4.800 1.400 3.200 700 2.600 520 2.300 370 2.300 410 1.600 230
R = 6 4.000 1.400 2.700 710 2.200 530 1.900 370 1.900 410 1.400 240
0,1D 0,05D 0,1D 0,05D
0,2D 0,05D 0,2D 0,1D
2
R
(mm)
R
(mm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Depth and
wide of cut
doc
woc
Carbon steel,
Cast iron
Alloy steel,
Prehardened steel
Heat treated alloy steel,
hardened steel
Hardened steel Stainless steel
Material
Cutting data
GS Mill, 2 teeth ball nose type endmill, GLB 2000SF
Carbon steel,
Cast iron
Alloy steel,
Prehardened steel
Heat treated alloy steel,
hardened steel
Hardened steel Stainless steel Heat resistant alloys
Titanium alloy
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Speed
(rpm)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Feed
(mm/min)
Depth and
width of cut
doc
woc
doc
woc
Recommended :
(1) Cutting performance is enhanced when using a high quality machine and rigid set up.
(2) In case of chatter check immediately rigidity of set up and the cutting conditions.
Conventional Milling Operations
GS Mill, HSC operations with 2 teeth ball nose type endmill, GLB 2000SF
HSC Machining Centre Operations
Material
Cutting data
doc
Cat. No. Stock
Coated carbide grade: ACZ20W
Helix angle : 30˚
Recommended Cutting Conditions
GS MILL Ball Endmills
GLB 2000SF Type
Coated
Endmills
Endmills
woc
J36
0,5
0,4
0,3
0,2
0,1
10 30 50
0
0°
SNB
l
l
=
q
=
Flank wear (mm)
Cutting Length (m)
Competitor -A-
Competitor
-B-
Competitor
-C-
Conventional type
Cutting conditions :
vc = 150m/min, ft = 0,1mm/tooth
doc=0,5mm, woc=0,5mm
Down cut, Dry
Work material: X155 40CrVMo12 1
HRC59
Tool: ø10mm (R=5mm)
Over hang: 40mm
Sharp cutting edge
Wear resistance comparison <Results>
Extended tool life
Coated
Endmills
Performance
“Neo-Ball” SNB type
Smooth cutting edge passage
Extreme hard ZX coating
Grade: ACZ10M
Sharp and tough
centre of cutting edges
Extreme Hard ZX Coated Ball Endmills
High Efcient Endmills
Grade: ACZ10M
Ball Endmills ”Neo”
Advantages
Features
ZX coated ball-nose endmill “Neo” features the wave shaped
sharp cutting edge
for optimized chip control
and performs a
varity of high performance machining steels, stainless steels and
high temperature alloys.
Extended tool life is realized even when hard machining thanks
to a special stiff substrate and new ultra hard ZX coating.
l
l
l
l
l
Smooth cutting due to sharp cutting edge
Smooth passage at the cutting edge of radius part and straight part
Sharp and tough ball-nose centre
Extra durable due to the combination of extreme hard ZX coating
(Hv4000) and stiff substrate
Possible to high precision cutting with this high young ratio substrate
Euro stock
Delivery on request
200-250-300 100-150-200 100-120-150 100-120-150 60-75-90
0,005~0,010 0,003~0,005 0,002~0,003 0,008~0,015 0,003~0,005
200-250-300 100-150-200 100-120-150 100-120-150 60-75-90
0,013~0,025 0,007~0,013 0,005~0,008 0,017~0,042 0,007~0,013
200-250-300 100-150-200 100-120-150 100-120-150 60-75-90
0,030~0,050 0,017~0,033 0,010~0,020 0,056~0,136 0,017~0,033
200-250-300 100-150-200 100-120-150 100-120-150 60-75-90
0,070~0,100 0,040~0,057 0,020~0,040 0,167~0,238 0,040~0,057
200-250-300 100-150-200 100-120-150 100-120-150 60-75-90
0,118~0,167 0,085~0,095 0,045~0,080 0,250~0,350 0,085~0,095
SNB 2010ZX
SNB 2020ZX
SNB 2030ZX
SNB 2040ZX
SNB 2050ZX
SNB 2060ZX
SNB 2070ZX
SNB 2080ZX
SNB 2100ZX
SNB 2120ZX
SNB 2140ZX
SNB 2160ZX
SNB 2180ZX
SNB 2200ZX
SNB 2250ZX
SNB 2300ZX
0,5 1 1,5 3 50 4
1,0 2 3,0 5 60 6
1,5 3 4,5 8 80 6
2,0 4 6,0 12 80 6
2,5 5 7,5 14 90 6
3,0 6 9,0 – 100 6
3,5 7 11,0 20 100 8
4,0 8 12,0 – 100 8
5,0 10 15,0 – 120 10
6,0 12 18,0 – 120 12
7,0 14 21,0 38 160 16
8,0 16 24,0 – 160 16
9,0 18 27,0 50 180 20
10,0 20 30,0 – 180 20
12,5 25 38,0 – 200 25
15,0 30 45,0 80 200 32
R
J37
R ødøD
R10,0 ~
R15,0
l1l2L
l
l
l
l
l
l
q
l
l
l
l
l
l
l
R0,5 ~
R1,4
vc
R1,5 ~
R2,9
vc
R3,0 ~
R6,4
vc
R6,5 ~
R9,9
vc
vc
2
(mm)
2
Recommended
conditions
Material
Coated
Endmills
Hardened steel
doc
woc
Cast iron
(BelowHRC45)(BelowHRC25)
Carbon steel, Alloy steel
Stainless steel,
Ti-alloy etc,
vc =m/min ft =mm/tooth
doc =0,3 x øD, (Below R1,0 ; 0,2 x øD)
woc =0,7 x øD, (Below R1,0 ; 0,6 x øD)
ft
ft
ft
ft
ft
ZX Coated ”Neo Ball” Endmills
SNB 2000ZX Type
Cat. No. Stock
Coated carbide grade: ACZ10M
Helix angle : 30˚
Endmills
J38
2
R = 1 48.000 1.500 48.000 1.000
R = 1,5 48.000 2.100 48.000 1.500
R = 2 31.000 2.800 31.000 2.000
R = 2,5 24.000 2.800 24.000 2.000
R = 3 20.000 2.800 20.000 2.000
R = 4 15.000 2.800 15.000 2.000
R = 5 13.000 3.000 13.000 2.100
R = 6 10.000 3.000 10.000 2.100
R = 8 7.700 3.000 7.700 2.100
1,5D
0,2D
1,0D
(D)
ød
SNB 2020 DL
SNB 2030 DL
SNB 2040 DL
SNB 2050 DL
SNB 2060 DL
SNB 2080 DL
SNB 2100 DL
SNB 2120 DL
SNB 2160 DL
l
l
l
l
l
l
l
l
l
1,0 2,0 3 5 60 6
1,5 3,0 4,5 8 80 6
2,0 4,0 6 12 80 6
2,5 5,0 7,5 14 90 6
3,0 6,0 9 – 100 6
4,0 8,0 12 – 100 8
5,0 10,0 15 – 120 10
6,0 12,0 18 – 120 12
8,0 16,0 24 – 160 16
L
l2
l1
øD
R
(mm)
l
=
R
(mm)
Coated
Endmills
woc
Recommended Cutting Conditions
doc
woc
Wet
(Emulsion)
Speed
(rpm)
Feed
(mm/min)
Feed
(mm/min)
Dry
Speed
(rpm)
Work Material Aluminum Alloy
Cutting data
Depth and
wide of cut
doc
Endmills
AURORA Coated Ball Endmills
DLC (Diamond Like Carbon) Coating
SNB 2000DL Type
Characteristics / Application
l
l
Very smooth AURORA COAT results in low
adhesion as well as good surface nish
With lower cutting forces and high rigidity, this series
is suitable for low rigidity machine
Helix angle : 30˚
Cat. No. Stock
DLC coated carbide grade: DL1200
Euro stock
ød
L
øD
h6
+0,02
–0,01
r
J39
øD 1 2 L ød
SSEHVL 4045-R05
l4,5 0,5 12 50 6
SSEHVL 4045-R10
l4,5 1,0 12 50 6
SSEHVL 4050-R05
l5,0 0,5 13 60 6
SSEHVL 4050-R10
l5,0 1,0 13 60 6
SSEHVL 4060-R10
l6,0 1,0 13 60 6
SSEHVL 4080-R10
l8,0 1,0 19 80 8
SSEHVL 4100-R10
l10,0 1,0 22 90 10
SSEHVL 4100-R30
l10,0 3,0 22 90 10
SSEHVL 4120-R10
l12,0 1,0 26 90 12
SSEHVL 4120-R30
l12,0 3,0 26 90 12
SSEHVL 4160-R10
l16,0 1,0 32 115 16
SSEHVL 4160-R30
l16,0 3,0 32 115 16
øD 1 2 L ød
SSEH 4045-R05
l4,5 0,5 12 50 6
SSEH 4045-R10
l4,5 1,0 12 50 6
SSEH 4050-R05
l5,0 0,5 13 60 6
SSEH 4050-R10
l5,0 1,0 13 60 6
SSEH 4060-R10
l6,0 1,0 13 60 6
SSEH 4080-R10
l8,0 1,0 19 80 8
SSEH 4100-R10
l10,0 1,0 22 90 10
SSEH 4100-R30
l10,0 3,0 22 90 10
SSEH 4120-R10
l12,0 1,0 26 90 12
SSEH 4120-R30
l12,0 3,0 26 90 12
SSEH 4160-R10
l16,0 1,0 32 115 16
SSEH 4160-R30
l16,0 3,0 32 115 16
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
4,5 1.800 50 3.200 250 1.300 110
5,0 1.600 50 2.900 290 1.200 120
6,0 1.400 50 2.400 290 1.000 120
8,0 1.000 50 1.800 250 700 90
10,0 800 50 1.400 230 600 100
12,0 600 50 1.200 210 500 90
16,0 500 40 900 180 400 80
0,3 D0,2 D0,15 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
4,5 1.400 40 2.500 200 1.100 90
5,0 1.300 40 2.200 220 1.000 100
6,0 1.100 40 1.900 230 800 100
8,0 800 40 1.400 200 600 80
10,0 600 40 1.100 180 500 80
12,0 500 40 900 160 400 70
16,0 400 30 700 140 300 60
0,3 D0,2 D0,15 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
4.5 2.300 120 4.600 370 1.600 130
5.0 2.000 130 4.100 410 1.500 150
6.0 1.700 130 3.400 400 1.200 140
8.0 1.300 130 2.600 360 900 130
10.0 1.000 130 2.100 340 700 110
12.0 800 110 1.700 300 600 100
16.0 600 90 1.300 260 500 100
1.5 D
0.1 D 0.05 D 0.05 D
(rpm)
(mm/min)
(rpm)
(mm/min)
(rpm)
(mm/min)
4,5 1.800 90 3.500 280 1.400 110
5,0 1.600 100 3.200 320 1.300 130
6,0 1.300 100 2.700 320 1.100 130
8,0 1.000 100 2.000 280 800 110
10,0 800 100 1.600 260 600 100
12,0 700 100 1.300 230 500 90
16,0 500 80 1.000 200 400 80
1,5 D
0,1 D 0,05 D 0,05 D
øD (mm) øD (mm)
øD (mm) øD (mm)
l l
l l
(mm) (mm)
ød
L
øD
h6
+0,02
–0,01
r
42°
45°
45°
SSEHVL4000-R
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
SSEH4000-R
(mm)
( )
20 40 60 80 100
10
0
20
30
40
øD
( )
1
45~55
HRC
45~55
HRC
55~60
HRC
55~60
HRC
60~65
HRC
60~65
HRC
4 4
〇◎ 〇◎
øD
6,0 < D
øD
D ≤ 6,0 – 0,028 – 0,043
– 0,033 – 0,052 6,0 < D
øD
D ≤ 6,0 – 0,028 – 0,043
– 0,033 – 0,052
Endmills Endmills
Characteristics / Application
Uncoated
Endmills
Cat. No. Cat. No.Stock Stock
Work Material Work Material
Work Material Work Material
Stainless Steel Stainless Steel
Stainless Steel Stainless Steel
Titanium Alloy Titanium Alloy
Titanium Alloy Titanium Alloy
Heat Resistive Steel Heat Resistive Steel
Heat Resistive Steel Heat Resistive Steel
Cond. Cond.
Cond. Cond.
Shoulder
cutting
Shoulder
cutting
Spindle Speed Spindle Speed
Spindle Speed Spindle Speed
Spindle Speed Spindle Speed
Spindle Speed Spindle Speed
Spindle Speed Spindle Speed
Spindle Speed Spindle Speed
Feed Rate Feed Rate
Feed Rate Feed Rate
Feed Rate Feed Rate
Feed Rate Feed Rate
Feed Rate Feed Rate
Feed Rate Feed Rate
doc doc
woc woc
Grooving Grooving
Shoulder Milling Shoulder Milling
Grooving Grooving
doc doc
Hardened Steel Hardened Steel
Stainless
Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Ti Alloy / Heat
Resistant Alloy
Cast iron
Cast iron
Al Alloy
Al Alloy
Cu Alloy
Cu Alloy
Graphite
Graphite
Structual Steel
Structual Steel
Carbon Steel
Carbon Steel
Alloy Steel
Alloy Steel
Pre-hardened
Steel
Pre-hardened
Steel
Tempered
Die Steel
Tempered
Die Steel
Uncoated
Carbide
Uncoated
Carbide
Helix Angle Helix Angle
SSEHVL 4000-R Type
SSEH 4000-R Type
Anti-Vibration Type Radius Endmills for Exotic Alloys
Radius Endmills for Exotic Alloys
1. For stable machining, a more rigid machine is recommended.
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
woc
doc
doc
Tolerance (mm) Tolerance (mm)
Carbide grade: EH520Carbide grade: EH520
øD
øD
J40
l
2 2
0,2 ~
0,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
~ 0,002 ~ 0,002 ~ 0,001 0,002~0,004
1,0 ~
2,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,003~0,010 0,003~0,010 0,002~0,005 0,005~0,017
3,0 ~
4,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,012~0,024 0,012~0,024 0,006~0,011 0,018~0,040
øD L ød
SSM 2021
2,1 6 40 4
SSM 2022
2,2 6 40 4
SSM 2023
2,3 6 40 4
SSM 2024
2,4 6 40 4
SSM 2025
2,5 8 40 4
SSM 2026
2,6 8 40 4
SSM 2010
1,0 3 40
SSM 2011
1,1 40
SSM 2012
1,2 40
SSM 2013
1,3 40
SSM 2014
1,4 40
SSM 2015
1,5 5 40 4
SSM 2016
1,6 5 40 4
SSM 2017
1,7 5 40 4
SSM 2018
1,8 5 40 4
SSM 2019
1,9 5 40 4
SSM 2020
2,0 6 40 4
SSM 2027
2,7 8 40 4
SSM 2028
2,8 8 40 4
SSM 2029
2,9 8 40 4
SSM 2030
3,0 8 45 6
SSM 2031
3,1 8 45 6
SSM 2008
0,8 2 40 3
SSM 2033
3,3 8 45 6
SSM 2007
0,7 1,5 40 3
SSM 2032
3,2 8 45 6
SSM 2002
l
l
l
l
l
l
l
l
l
q
q
l
l
q
q
q
l
l
q
l
q
q
q
l
q
q
l
q
q
0,5 40 3
SSM 2035
3,5 8 45 6
SSM 2034
3,4 8 45 6
SSM 2006
0,6 1,5 40 3
SSM 2037
3,7 10 45 6
SSM 2038
3,8 10 45 6
SSM 2039
3,9 10 45 6
SSM 2005
0,5 1,5 40 3
SSM 2040
4,0 10 45 6
SSM 2004
0,4 1 40 3
SSM 2041
4,1 10 45 6
SSM 2042
4,2 10 45 6
SSM 2036
3,6 10 45 6
SSM 2003
0,3 1 40 3
SSM 2043
4,3 10 45 6
SSM 2009
0,9 2 40 3
øD L ød
SSM 2044
4,4 10 45 6
SSM 2051
5,1 12 50 6
SSM 2052
5,2 12 50
SSM 2053
5,3 50
SSM 2054
5,4 12 50 6
SSM 2055
5,5 12 50 6
SSM 2056
5,6 12 50 6
SSM 2057
5,7 12 50 6
SSM 2058
5,8 12 50 6
SSM 2059
5,9 12 50 6
SSM 2060
6,0 12 50 6
SSM 2061
6,1 12 50 6
SSM 2062
6,2 12 50 6
SSM 2063
6,3 12 50 6
SSM 2064
6,4 12 6
SSM 2065
6,5 12 50 8
SSM 2066
6,6 55 8
SSM 2067
6,7 15 55 8
SSM 2068
6,8 15 55 8
SSM 2069
6,9 15 55 8
SSM 2070
7,0 15 55 8
SSM 2071
7,1 15 55 8
SSM 2072
7,2 15 55 8
SSM 2073
7,3 15 55 8
SSM 2075
7,5 15 55 8
SSM 2050
5,0 12 50 6
SSM 2048
4,8 12 50 6
SSM 2049
4,9 12 50 6
SSM 2074
7,4 15 55 8
SSM 2045
q
l
l
q
l
l
q
q
l
q
l
q
l
l
q
q
l
4,5 10 45 6
SSM 2076
7,6 15 55 8
SSM 2047
4,7 12 50 6
SSM 2077
7,7 15 55 8
SSM 2046
4,6 12 50 6
SSM 2078
7,8 15 55 8
SSM 2079
7,9 15 55 8
SSM 2080
8,0 15 55 8
SSM 2081
8,1 15 55 8
SSM 2082
8,2 15 55 8
SSM 2083
8,3 15 55 8
SSM 2084
8,4 15 55 8
SSM 2085
8,5 15 55 10
5 ~
5,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,012~0,024 0,012~0,024 0,006~0,011 0,018~0,040
6 ~
8,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,025~0,050 0,025~0,050 0,013~0,025 0,045~0,105
l
øD øD
(mm) (mm)
øD
D ≤ 6,0 – 0,010 – 0,030
øD
D ≤ 6,0 – 0,010 – 0,030
l
=
q
=
Material
Material
Uncoated
Endmills
vc =m/min ft =mm/tooth vc =m/min ft =mm/tooth
Carbon steel, Alloy steel
Cast iron
(BelowHRC30) (BelowHRC40) (BelowHRC45)
ft
ft
ft
Carbon steel, Alloy steel
Cast iron
(BelowHRC30) (BelowHRC40) (BelowHRC45)
ft
ft
doc
doc
Solid Carbide Spiral Endmills
SSM 2000 Type (ø4,4~ø8,5)
Solid Carbide Spiral Endmills
SSM 2000 Type (ø0,2~ø4,3)
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)
Cat. No. Stock Cat. No. Stock
Helix angle : 30˚
Corner : Sharp edge
Helix angle : 30˚
Corner : Sharp edge
Endmills Endmills
Tolerance (mm) Tolerance (mm)
Recommended
Conditions
Recommended
Conditions
(Slotting) øD<ø3 ; doc =0,5 x øD
øD
≥
ø3 ; doc =1,0 x øD
(Slotting) øD
≥
ø3 ; doc =1,0 x øD
Euro stock
Delivery on request
øD
øD
J41
2
4
øD L ød
SSM 2100
10,0 18 65 10
SSM 2105
10,5 18 70 12
SSM 2110
11,0 18 70 12
SSM 2115
11,5 18 70 12
SSM 2120
12,0 18 70 12
SSM 2125
12,5 20 80 16
SSM 2130
13,0 20 80 16
SSM 2135
13,5 80 16
SSM 2140
14,0 20 80 16
SSM 2145
14,5 25 80 16
SSM 2150
15,0 25 80 16
SSM 2155
15,5 35 90 16
SSM 2160
16,0 35 90 16
SSM 2165
16,5 35 90 20
SSM 2170
17,0 35 90 20
SSM 2095
9,5 15 55 10
SSM 2096
9,6 18 65 10
SSM 2094
9,4 15 55 10
SSM 2097
9,7 18 65 10
SSM 2092
9,2 15 55 10
SSM 2093
9,3 15 55 10
SSM 2091
9,1 15 55 10
SSM 2098
9,8 18 65 10
SSM 2099
9,9 18 65 10
SSM 2090
9,0 15 55 10
SSM 2089
8,9 15 55 10
SSM 2175
17,5 40 105 20
SSM 2086
8,6 15 55 10
SSM 2088
m
l
l
q
l
l
l
l
l
l
l
l
l
l
l
l
l
l
8,8 15 55 10
SSM 2180
18,0 40 105 20
SSM 2087
8,7 15 55 10
SSM 2185
18,5 40 105 20
SSM 2190
19,0 40 105 20
SSM 2195
19,5 40 105 20
SSM 2200
20,0 40 105 20
SSM 2210
21,0 40 105 25
SSM 2220
22,0 40 25
SSM 2230
45 115 25
SSM 2240
24,0 45 115 25
SSM 2250
50 25
SSM 2300
55 130 32
øD L ød
SSM 4015
1,5 5 40 4
SSM 4020
2,0 6 40 4
SSM 4025
2,5 8 40 4
SSM 4030
3,0 8 45 6
SSM 4035
3,5 8 45 6
SSM 4040
4,0 10 45 6
SSM 4045
4,5 10 45 6
SSM 4050
5,0 12 50 6
SSM 4055
5,5 12 50 6
SSM 4060
6,0 12 50 6
SSM 4065
6,5 12 50 8
SSM 4070
7,0 15 55 8
SSM 4075
7,5 15 55 8
SSM 4080
8,0 15 55 8
SSM 4085
8,5 15 55 10
SSM 4090
9,0 15 55 10
SSM 4095
9,5 15 55 10
SSM 4100
10,0 18 65 10
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
q
l
l
l
SSM 4105
10,5 18 65 12
SSM 4110
11,0 18 70 12
SSM 4120
12,0 18 70 12
SSM 4130
13,0 20 80 16
SSM 4140
14,0 20 80 16
SSM 4150
15,0 25 80 16
SSM 4160
16,0 35 90 16
SSM 4170
17,0 35 90 20
SSM 4180
18,0 40 105 20
SSM 4190
19,0 40 105 20
SSM 4200
20,0 40 105 20
SSM 4210
21,0 40 105 25
SSM 4220
22,0 40 105 25
SSM 4230
23,0 45 115 25
SSM 4240
24,0 45 115 25
SSM 4250
25,0 50 120 25
1 ~
2,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,004~0,017 0,004~0,017 0,002~0,008 0,008~0,020
6 ~
12,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,038~0,070 0,038~0,070 0,019~0,035 0,065~0,157
13 ~
19,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,075~0,125 0,075~0,125 0,040~0,075 0,160~0,250
9 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
12,5
0,025~0,050 0,025~0,050 0,013~0,025 0,045~0,105
13 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
19,5
0,055~0,085 0,055~0,085 0,030~0,050 0,110~0,170
20 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
30
0,095~0,120 0,095~0,120 0,055~0,070 0,185~0,260
3 ~
5,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,018~0,036 0,018~0,036 0,009~0,018 0,027~0,060
20 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
0,135~0,170 0,135~0,170 0,085~0,110 0,257~0,390
l l
øD
øD
(mm) (mm)
øD
6,0 < D ≤ 10,0
10,0 < D
– 0,015 – 0,040
– 0,020 – 0,050
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
(Shoulder processing) doc =1,5 x øD
woc =0,1 x øD
Material
Material
Uncoated
Endmills
Carbon steel, Alloy steel
Cast iron
(BelowHRC30) (BelowHRC40) (BelowHRC45)
ft
ft
ft
Carbon steel, Alloy steel
Cast iron
(BelowHRC30) (BelowHRC40) (BelowHRC45)
ft
ft
ft
ft
ft
doc
doc
woc
Solid Carbide Spiral Endmills
SSM 4000 Type (ø1,5~ø25)
Solid Carbide Spiral Endmills
SSM 2000 Type (ø8,6~ø30)
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)
Cat. No. Stock Cat. No. Stock
Helix angle : 30˚
Corner : Sharp edge
Helix angle : 30˚
Corner : Sharp edge
Endmills Endmills
Tolerance (mm)Tolerance (mm)
vc =m/min ft =mm/tooth vc =m/min ft =mm/tooth
Recommended
Conditions
Recommended
Conditions
(Slotting) øD
≥
ø3 ; doc =1,0 x øD
øDøD
J42
øD L ød
LSM 2030
3,0 12 50 6
LSM 2035
3,5 12 50 6
LSM 2040
4,0 15 50 6
LSM 2045
4,5 15 50 6
LSM 2050
5,0 18 55 6
LSM 2055
5,5 18 55 6
LSM 2060
6,0 18 55 6
LSM 2065
6,5 18 55 8
LSM 2070
7,0 25 65 8
LSM 2075
7,5 25 65 8
LSM 2080
8,0 25 65 8
LSM 2085
8,5 25 65 10
LSM 2090
9,0 25 65 10
LSM 2095
9,5 25 65 10
LSM 2100
10,0 30 75 10
LSM 2105
10,5 30 80 12
LSM 2110
11,0 30 80 12
LSM 2120
12,0 30 80 12
LSM 2130
13,0 35 95 16
LSM 2140
14,0 40 95 16
LSM 2150
15,0 40 95 16
LSM 2160
16,0 50 105 16
LSM 2170
17,0 50 105 20
LSM 2180
18,0 50 115 20
LSM 2190
19,0 55 120 20
l
l
l
l
l
l
l
l
l
l
l
l
l
q
l
l
l
l
l
l
l
l
l
q
LSM 2200
20,0 55 120 20
LSM 2210
21,0 60 125 25
LSM 2220
22,0 60 135 25
LSM 2230
23,0 60 135 25
LSM 2240
24,0 65 140 25
LSM 2250
25,0 65 140 25
3 ~
5,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,009~0,018 0,009~0,018 0,005~0,008 0,014~0,030
6 ~
12,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,019~0,038 0,019~0,038 0,009~0,019 0,034~0,079
13 ~
19,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,041~0,064 0,041~0,064 0,023~0,038 0,083~0,128
øD L ød
LSM 4030
3,0 12 50 6
LSM 4035
3,5 12 50 6
LSM 4040
4,0 15 50 6
LSM 4045
4,5 15 50 6
LSM 4050
5,0 18 55 6
LSM 4055
5,5 18 55 6
LSM 4060
6,0 18 55 6
LSM 4065
6,5 55 8
LSM 4070
7,0 25 65 8
LSM 4075
7,5 25 65 8
LSM 4080
8,0 25 65 8
LSM 4085
8,5 25 65 10
LSM 4090
9,0 25 65 10
LSM 4095
9,5 25 65 10
LSM 4100
10,0 30 75 10
LSM 4105
10,5 30 80 12
LSM 4110
11,0 30 80 12
LSM 4120
12,0 30 80 12
LSM 4130
13,0 35 95 16
l
l
l
q
l
l
l
l
l
l
l
l
l
q
l
l
l
l
l
l
l
l
l
l
LSM 4140
14,0 40 95 16
LSM 4150
15,0 40 95 16
LSM 4160
16,0 50 105 16
LSM 4170
17,0 50 105 20
LSM 4180
18,0 50 115 20
LSM 4190
19,0 55 120 20
LSM 4200
20,0 55 120 20
LSM 4210
21,0 60 125 25
LSM 4220
22,0 60 135 25
LSM 4230
23,0 60 135 25
LSM 4240
24,0 65 140 25
LSM 4250
25,0 65 140 25
3 ~
5,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,014~0,027 0,014~0,027 0,007~0,014 0,020~0,045
6 ~
12,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,028~0,053 0,028~0,053 0,014~0,026 0,048~0,118
13 ~
19,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,056~0,094 0,056~0,094 0,030~0,056 0,120~0,188
20 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
0,071~0,090 0,071~0,090 0,041~0,052 0,139~0,195
20 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
0,101~0,127 0,101~0,127 0,064~0,082 0,193~0,292
l l
øD
øD
(mm) (mm)
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
2
l
=
q
=
4
Material Material
Recommended
Conditions
Recommended
Conditions
vc =m/min ft =mm/tooth vc =m/min ft =mm/tooth
(Slotting) øD
≥
ø3 ; doc =1,0 x øD (Shoulder processing) doc =1,5 x øD
woc =0,1 x øD
Uncoated
Endmills
(BelowHRC30) (BelowHRC40) (BelowHRC45)
ft
ft
ft
(BelowHRC30) (BelowHRC40) (BelowHRC45)
ft
ft
ft
ftft
Carbon steel, Alloy steel
Cast iron
Carbon steel, Alloy steel
Cast iron
doc
woc
doc
Long Spiral Endmills
LSM 4000 Type
Long Spiral Endmills
LSM 2000 Type
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)
Cat. No. Stock Cat. No. Stock
Helix angle : 30˚
Corner : Sharp edge
Helix angle : 30˚
Corner : Sharp edge
Endmills Endmills
Tolerance (mm) Tolerance (mm)
Euro stock
Delivery on request
øDøD
J43
øD L ød
ELSM 2030
3,0 20 55 6
ELSM 2040
4,0 25 60 6
ELSM 2050
5,0 30 65 6
ELSM 2060
6,0 30 65 6
ELSM 2070
7,0 40 85 8
ELSM 2080
8,0 40 85 8
ELSM 2090
9,0 40 85 10
ELSM 2100
10,0 50 100 10
ELSM 2110
11,0 50 100 12
ELSM 2120
12,0 50 100 12
ELSM 2130
13,0 70 140 16
ELSM 2140
14,0 70 140 16
ELSM 2150
15,0 70 140 16
l
l
l
l
l
l
l
l
l
l
l
q
q
q
l
q
ELSM 2160
16,0 70 140 16
ELSM 2180
18,0 80 160 20
ELSM 2200
20,0 85 165 20
ELSM 2220
22,0 95 180 25
ELSM 2250
25,0 100 185 25
3 ~
5,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,006~0,012 0,006~0,012 0,003~0,006 0,009~0,020
6 ~
12,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,013~0,025 0,013~0,025 0,006~0,013 0,023~0,053
13 ~
19,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,028~0,043 0,028~0,043 0,015~0,025 0,055~0,085
øD L ød
ELSM 4030
3,0 20 55 6
ELSM 4040
4,0 25 60 6
ELSM 4050
5,0 30 65 6
ELSM 4060
6,0 30 65 6
ELSM 4070
7,0 40 85 8
ELSM 4080
8,0 40 85 8
ELSM 4090
9,0 40 85 10
ELSM 4100
10,0 50 100 10
ELSM 4110
11,0 50 100 12
ELSM 4120
12,0 50 100 12
ELSM 4130
13,0 70 140 16
ELSM 4140
14,0 70 140 16
ELSM 4150
15,0 70 140 16
ELSM 4160
16,0 70 140 16
ELSM 4170
17,0 80 160 20
ELSM 4180
18,0 80 160 20
ELSM 4190
19,0 85 165 20
ELSM 4200
20,0 85 165 20
l
l
l
l
l
l
l
l
l
l
l
l
l
l
ELSM 4210
21,0 95 180 25
ELSM 4220
22,0 95 180 25
ELSM 4230
23,0 95 180 25
ELSM 4240
24,0 100 180 25
ELSM 4250
25,0 100 180 25
3 ~
5,9
vc
40--60 30-40-50 20-30-40 40-50-60
0,009~0,018 0,009~0,018 0,005~0,009 0,014~0,030
6 ~
12,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,019~0,035 0,019~0,035 0,010~0,018 0,033~0,079
13 ~
19,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,038~0,063 0,038~0,063 0,020~0,038 0,080~0,125
20 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
0,048~0,060 0,048~0,060 0,027~0,035 0,092~0,130
20 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
0,067~0,085 0,067~0,085 0,042~0,055 0,128~0,195
ll
øD
øD
(mm) (mm)
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
øD
D ≤ 6,0
6,0 < D ≤ 10,0
10,0 < D
– 0,010 – 0,030
– 0,015 – 0,040
– 0,020 – 0,050
24
Material Material
Recommended
Conditions Recommended
Conditions
vc =m/min ft =mm/tooth vc =m/min ft =mm/tooth
(Slotting) øD
≥
ø3 ; doc =1,0 x øD (Shoulder processing) doc =1,5 x øD
woc =0,05 x øD
Uncoated
Endmills
Carbon steel, Alloy steel
Cast iron
(BelowHRC30) (BelowHRC40) (BelowHRC45)
ft
ft
ft
Carbon steel, Alloy steel
Cast iron
(BelowHRC30) (BelowHRC40) (BelowHRC45)
ft
ft
ft
ftft
doc
woc
doc
Extra Long Spiral Endmills
ELSM 4000 Type
Extra Long Spiral Endmills
ELSM 2000 Type
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)
Cat. No. Stock Cat. No. Stock
Helix angle : 30˚
Corner : Sharp edge
Helix angle : 30˚
Corner : Sharp edge
Endmills Endmills
Tolerance (mm) Tolerance (mm)
øD
J44
3
øD L ød
HSM 2020
2,0 6 40 4
HSM 2030
3,0 8 45 6
HSM 2040
4,0 10 45 6
HSM 2050
5,0 12 50 6
HSM 4200
20,0 40 110 20
HSM 4320
32,0 55 130 32
HSM 3030
3,0 12 45 6
HSM 3040
4,0 12 45 6
HSM 3045
4,5 12 45 6
HSM 3050
5,0 12 50 6
HSM 3060
6,0 12 50 6
HSM 3070
7,0 18 60 8
HSM 3080
8,0 18 60 8
HSM 3090
9,0 20 65 10
HSM 3100
10,0 25 70 10
HSM 3110
11,0 25 75 12
HSM 3120
12,0 30 75 12
HSM 3130
13,0 30 80 16
HSM 3140
14,0 30 90 16
HSM 3150
15,0 30 95 16
HSM 3160
16,0 35 95 16
HSM 3180
18,0 40 110 20
HSM 3200
20,0 40 110 20
q
q
q
q
q
3 ~
5,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,040~0,050 0,040~0,050 0,020~0,025 0,060~0,070
6 ~
12,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,055~0,110 0,055~0,110 0,028~0,055 0,080~0,220
13 ~
19,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,120~0,180 0,120~0,180 0,060~0,090 0,250~0,350
1 ~
2,9
vc
40-50-60 30-40-50 20-30-40 40-50-60
0,009~0,024 0,009~0,024 0,004~0,011 0,018~0,040
20 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
0,216~0,245 0,216~0,245 0,127~0,132 0,321~0,546
l
øD
(mm)
2
4
=
s
q
=
Material
Recommended
Conditions
vc =m/min ft =mm/tooth
(Shoulder processing) doc =1,5 x øD
woc =0,1 x øD
Carbide grade: A1 (Micrograin)
Carbon steel, Alloy steel
Cast iron
(BelowHRC30) (BelowHRC45)
ft
ft
ft
ft
ft
Uncoated
Endmills
(BelowHRC40)
4 teeth
Helix angle : 60˚
Corner : Edge with honing
doc
woc
Fast Helix Spiral Endmills
HSM 2000/ 3000/ 4000 Type
Cat. No. Stock
Helix angle : 60˚
Corner : Edge with honing
2 teeth
3 teeth
Endmills
To be replaced by new item
Delivery on request
øD
R
J45
R1,5 ~
R2,5
vc
40-50-60 30--50 20-30-40 40--60
0,013~0,025 0,013~0,025 0,007~0,013 0,017~0,042
R3 ~
R6
vc
40-50-60 30--50 20-30-40 40--60
0,030~0,050 0,030~0,050 0,017~0,033 0,056~0,136
R6,5 ~
R9,5
vc
40-50-60 30--50 20--40 40-50-60
0,070~0,100 0,070~0,100 0,040~0,057 0,167~0,238
R0,5 ~
R1,25
vc
40--60 30-40-50 20--40 40-50-60
0,004~0,010 0,004~0,010 0,002~0,005 0,008~0,015
R10 ~ vc
40-50-60 30-40-50 20-30-40 40-50-60
0,118~0,167 0,118~0,167 0,085~0,095 0,250~0,350
3 ~
5
vc
100-200-300 100-120-150
0,018~0,036 0,027~0,060
6 ~
12
vc
100-200-300 100-120-150
0,038~0,070 0,065~0,157
14 ~
16
vc
100-200-300 100-120-150
0,075~0,125 0,160~0,250
1 ~
2,5
vc
100-200-300 100-120-150
0,004~0,017 0,008~0,020
øD
R
R ≤ 5,0
5,0 < R ≤ 7,5
7,5 < R
+ 0 – 0,015
+ 0 – 0,020
+ 0 – 0,025
BSM 2010
BSM 2020
BSM 2030
BSM 2040
BSM 2050
BSM 2060
BSM 2080
BSM 2100
BSM 2120
BSM 2140
BSM 2160
BSM 2200
R øD lL ød
s
s
s
s
s
s
s
(mm)
øD lLød
ASM 2020
ASM 2030
ASM 2040
ASM 2050
ASM 2060
ASM 2080
ASM 2100
ASM 2120
ASM 2160
q
q
q
q
q
q
q
q
2,0
2,0 6 40 4
3,0 10 45 6
4,0 12 45 6
5,0 15 50 6
6,0 15 50 6
8,0 18 60 8
10,0 22 71 10
12,0 25 75 12
16,0 32 90 16
0,5 1,0 4 40 4
1,0 2,0 7 40 4
1,5 3,0 9 45 6
2,0 4,0 15 45 6
2,5 5,0 15 50 6
3,0 6,0 20 50 6
4,0 8,0 20 60 8
5,0 10,0 20 70 10
6,0 12,0 25 75 12
7,0 14,0 25 90 16
8,0 16,0 35 110 16
10,0 20,0 35 110 20
(mm)
2
2
Material
Material
Recommended
Conditions
Recommended
Conditions
(Shoulder processing) doc =1,5 x øD
woc =0,1 x øD
doc =0,3 x øD, (Below R1,0 ; 0,2 x øD)
woc =Max0,7 x øD, (Below R1,0 ; 0,6 x øD)
vc =m/min ft =mm/tooth vc =m/min ft =mm/tooth
(BelowHRC30) (BelowHRC45)
ft
ft
ft
ft
ft
doc
woc
Uncoated
Endmills
Carbon steel, Alloy steel
Cast iron
(BelowHRC40)
Al-alloy Cast iron
ft
ft
ft
ft
doc
woc
Spiral Endmills for Non-Ferrous Cutting
ASM 2000 Type
Straight Flute Ball Endmills
BSM 2000 Type
Carbide grade: A1 (Micrograin)
Helix angle : 0˚
Endmills
Carbide grade: H1 (Micrograin)
Endmills
Helix angle : 30˚
Corner : Sharp edge
Tolerance (mm)
Cat. No. Stock Cat. No. Stock
J46
BN350
BNES 1060
BNES 1080
BNES 1100
BNES 1120
BNES 1140
BNES 1160
q
q
q
q
q
q
øD ød l1 l2 L
6,0 10 7,0 11 60
8,0 10 10,0 14 70
10,0 12 12,0 17 75
12,0 12 14,0 20 80
14,0 16 16,0 21,5 80
16,0 16 18,0 24 80
vc = 100 ~ 170 m/min vc = 80 ~ 150 m/min
n = vf (mm/min) =
3200 ~ 8000 150 ~ 370
n = vf (mm/min)
2100 ~ 4800 120 ~ 270
n = vf (mm/min) =
1600 ~ 3400 110 ~ 230
ø 6 ~ 8
ø 10 ~ 12
ø 14 ~ 16
n = vf (mm/min) =
4000 ~ 9000 240 ~ 540
n = vf (mm/min) =
2700 ~ 5400 180 ~ 360
n = vf (mm/min) =
2000 ~ 3800 140 ~ 260
ø D
D
„Helical Master“ BNES 1120
0,10 -
0,08 -
0,06 -
0,04 -
0,02 -
0 -
l l l l l
1 2 3 4 5
8 mm
ø10 mm
0,05
mm
l l
4 mm
ø8,0 mm
0,05
mm
l
=
q
=
A direction B direction
A direction B direction
Performance
Long Tool Life and High Efciency Excellent Surface Roughness
Uncoated
Endmills
Work material: X155CrVMo12-1
Hardness: HRC 60
Cutting data:
vc = 100 m/min (Helical Master)
vc = 40 m/min (Competitor’s coated
solid carbide endmill)
vf = 186 mm/min
Down-cut milling
Dry cutting
woc
≤
0,08 mm
woc
≤
0,12 mm
woc
≤
0,15 mm
woc
≤
0,1 mm
woc
≤
0,15 mm
woc
≤
0,2 mm
Tooling example
Hardened steel (HRC 50 ~ 57) Hardened steel (HRC 58 ~ 65)
Recommendation: Dry cutting (Air coolant)
Down-cut milling
Minimise the overhang
Use a rigid machine
Flank wear width
(VB / mm)
Cutting length (m)
Competitor’s coated solid carbide endmill for
shoulder milling hardened steel
--> Vibration
Work material: 15Cr3
Hardness: HRC 55~58
Cutting data: vc = 130 m/min
vf = 310 mm/min
Down-cut milling
Dry cutting
Conventional straight ute CBN endmill, ø 8,0
”Helical Master” BNES 1080
ø 8,0
Helical Cutting Edge
Special Pocket Design
SumiBoron
BN350 grade
Spiral CBN Endmill for Hardened Steel
Cat. No.
Stock
Dimensions (mm)
Endmills BNES Type with 1 Spiral Flute
Cutting speed: vc (m/min), Spindle revolutions: n (rpm), Feed per tooth: f t (mm/tooth), Feed speed: vf (mm/min)
Recommended Cutting Conditions
Helix angle : 15˚
right-hand cut, right-hand helix
Depth of cut : doc
≤
D
doc
w
oc
Euro stock
Delivery on request
SUMIBORON
”Helical Master”
BNES Type
J47
BN350
BNBP 2 R020-012 4
BNBP 2 R030-015 4
BNBP 2 R050-025 4
BNBP 2 R075-040 4
BNBP 2 R100-055 4
BNBP 2 R020-012 6
BNBP 2 R030-015 6
BNBP 2 R050-025 6
BNBP 2 R075-040 6
BNBP 2 R100-055 6
BNBP 2 R020- 012 4
l
l
l
l
l
l
l
l
l
l
R øD L ød1 ød l1 l2
0,2 0,4 50 0,37 4 0,3 1,2
0,3 0,6 50 0,57 4 0,4 1,5
0,5 1,0 50 0,97 4 0,6 2,5
0,75 1,5 50 1,47 4 0,9 4,0
1,0 2,0 50 1,97 4 1,4 5,5
0,2 0,4 50 0,37 6 0,3 1,2
0,3 0,6 50 0,57 6 0,4 1,5
0,5 1,0 50 0,97 6 0,6 2,5
0,75 1,5 50 1,47 6 0,9 4,0
1,0 2,0 50 1,97 6 1,4 5,5
h
( ~ HRC52) ( ~ HRC62) ( ~ HRC70)
R 0,2
R 0,3
R 0,5
R 0,75
R 1,0
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
0,02 0,03 0,03
0,02 0,03 0,03
0,03 0,05 0,05
0,04 0,08 0,1
0,05 0,1 0,1
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
17.000 ~ 50.000
0,02 0,01 0,02
0,02 0,01 0,02
0,03 0,03 0,04
0,04 0,05 0,05
0,05 0,05 0,05
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
17.000 ~ 50.000
0,015 0,01 0,02
0,015 0,01 0,02
0,02 0,02 0,03
0,03 0,02 0,05
0,03 0,03 0,05
MOULD
FINISH
MASTER
0,025
0,020
0,015
0,010
0,005
0
MOULD FINISH MASTER
MOULD FINISH MASTER
l l l l
0 50 100 150 200
--
0,04 --
0,03 --
0,02 --
0,01 --
Uncoated
Endmills
Spindle revolutions: n (rpm), Feed rate per tooth: ft (mm/tooth), Depth of cut: doc (mm), Wide of cut: woc (mm)
Pre-hardened steel, Die steel
(1) For stable machining, a more rigid machine is recommended.
(2) Air blast or oil mist coolant is recommended.
(3) Shorten overhang as much as possible.
Die steel High speed tool steel
n
(rpm)
ft
(mm/tooth)
doc
(mm)
Woc
(mm)
n
(rpm)
ft
(mm/tooth)
doc
(mm)
Woc
(mm)
n
(rpm)
ft
(mm/tooth)
doc
(mm)
Woc
(mm)
Material
Cutting data
Radius
(mm)
doc
Woc
Excellent surface nish compared with competitor’s CBN and coated carbide endmills
Machined SurfaceWear Resistance
Coated carbide
endmill
Tool life difference
10 times
High Speed Machining
Competitor’s CBN endmill
Surface blemish
R1,0 Ball endmill, Work material: X155CrVMo12-1 (HRC60)
Cutting data: n = 20.000 rpm
, ft = 0,05 mm/tooth (vf = 2.000mm/min)
doc = 0,05 mm, woc = 0,05 mm,
Air blast
Competitor’s
CBN
endmill
Cutting Length: 100m
Width of Flank Wear (mm)
R1,0 Ball endmill,
Work material: X155CrVMo12-1 (HRC60)
Cutting data:
n = 40.000 rpm,
ft =
0,05 mm/tooth (vf = 4.000mm/min)
doc = 0,05 mm, woc = 0,05 mm, Oil mist
Cutting Length (m)
Width of Flank Wear (mm)
Cat. No.
Stock
Dimensions (mm)
4,0 mm (Shank Diam.)
6,0 mm (Shank Diam.)
Endmill
Identication
Number of teeth Radius of ball nose
Neck length (l2)
Shank Diam.
New CBN Small Diameter Ball Nose Endmills
Endmills
Recommended Cutting Conditions
Important Notes
Performance
Characteristics / Application
l
l
l
High precision machining of hardened steels < HRC70 with
long tool life
Super tough grade SUMIBORON BN350 prevents chipping
of the cutting edge
R accuracy : ±0,005mm
BNBP Type
SUMIBORON ”MOULD Finish Master”
J48
R
(mm)
ap
(mm)
ae
(mm)
0,2 0,10 40.000 100 0,001 0,001
0,3 0,15 40.000 150 0,002 0,001
0,5 0,25 40.000 200 0,003 0,001
1,0 0,55 40.000 400 0,005 0,003
2,0 0,55 40.000 600 0,010 0,005
ØDr
0,02
r
0,05
r
0,1
r
0,2
0,2 m m
0,3 m m
0,5 m m
1,0 mmm
2,0 mmm
NPDR 1 020
SR002 006-
NPD10
ØD R L Ød1Øds0,5° 1° 1,5° 2° 3°
NPDRS 1020 R002-006 m0,2 0,02 0,10 0,6 40 0,175 4 0,61 0,62 0,63 0,64 0,66
1020 R005-006 m0,2 0,05 0,10 0,6 40 0,175 4 0,61 0,62 0,63 0,64 0,66
1030 R002-010 m0,3 0,02 0,15 1,0 40 0,27 4 1,01 1,03 1,04 1,06 1,09
1030 R005-010 m0,3 0,05 0,15 1,0 40 0,27 4 1,01 1,03 1,04 1,06 1,09
1050 R005-015 m0,5 0,05 0,25 1,5 40 0,47 4 1,61 1,66 1,72 1,78 1,92
NPDRS 1050 R010-015 m0,5 0,10 0,25 1,5 40 0,47 4 1,61 1,66 1,71 1,77 1,91
1100 R005-030 m1,0 0,05 0,55 3,0 40 0,95 4 3,40 3,52 3,65 3,78 4,08
1100 R010-030 m1,0 0,10 0,55 3,0 40 0,95 4 3,40 3,52 3,64 3,77 4,07
1100 R020-030 m1,0 0,20 0,55 3,0 40 0,95 4 3,40 3,51 3,63 3,76 4,05
1200 R005-040 m2,0 0,05 0,55 4,0 40 1,95 4 4,44 4,59 4,75 4,93 5,33
NPDRS 1200 R010-040 m2,0 0,10 0,55 4,0 40 1,95 4 4,43 4,59 4,75 4,92 5,31
1200 R020-040 m2,0 0,20 0,55 4,0 40 1,95 4 4,43 4,58 4,74 4,91 5,29
2
ap
ae
1
ØD
Ød1
Øds
R
L
12
15°
m
=
2
Series
Code
For
standard
nishing
No. of
utes
Cutting
diameter
Corner
radius
Length
below neck
Cat. No. Stock Dimensions (mm) Real effective length with respect to work
material gradient angle
Work Material Carbide
Spindle
Speed (min-1)
Feed
Rate
(mm/min)
Recommended Cutting Conditions
Identication Details Cutting Diameter and Nose Radius
Combinations
NPDRS Type Body (for Standard Finishing)
Use a machine with high rigidity for stable cutting.
Non-water soluble coolant recommended. Supply as a mist or external coolant.
Take re prevention precautions to avoid re hazards caused by sparks igniting during machining or tool
breakage.
Shorten overhang as much as possible.
Adjust cutting conditions as necessary as machine rigidity and other conditions may vary.
Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired
machined surface nish.
●
●
●
●
●
NPDRS Type
SUMIDIA ”MOULD Finish Master”
SUMIDIA Binderless Radius Endmill NPDRS Type
New
Effective length
Work material gradient angle
Japan stock
Uncoated
Endmills
J49
NPDB 1
(S) 030 010-
NPD10
RØD L Ød1Øds0,5° 1° 1,5° 2° 3°
NPDBS 1010-004 m0,1 0,2 0,1 0,4 40 0,18 4 0,44 0,45 0,46 0,47 0,49
1020-008 m0,2 0,4 0,2 0,8 40 0,38 4 0,83 0,84 0,85 0,86 0,89
1030-010 m0,3 0,6 0,3 1,0 40 0,58 4 1,05 1,08 1,10 1,13 1,20
1050-020 m0,5 1,0 0,5 2,0 40 0,95 4 2,08 2,13 2,19 2,24 2,38
1100-030 m1,0 2,0 1,0 3,0 40 1,95 4 3,13 3,20 3,27 3,35 3,53
1 2
NPD10
RØD L Ød1Øds0,5° 1° 1,5° 2° 3°
NPDB 1010-004 m0,1 0,2 0,1 0,4 40 0,18 4 0,44 0,45 0,46 0,47 0,49
1020-008 m0,2 0,4 0,2 0,8 40 0,38 4 0,83 0,84 0,85 0,86 0,89
1030-010 m0,3 0,6 0,3 1,0 40 0,58 4 1,05 1,08 1,10 1,13 1,20
1050-020 m0,5 1,0 0,5 2,0 40 0,95 4 2,08 2,13 2,19 2,24 2,38
1100-030 m1,0 2,0 1,0 3,0 40 1,95 4 3,13 3,20 3,27 3,35 3,53
1 2
R
(mm)
ap
(mm)
ae
(mm)
0,1 0,4 40.000 100 0,001 0,001
0,2 0,8 40.000 150 0,001 0,001
0,3 1,0 40.000 200 0,001 0,001
0,5 2,0 40.000 400 0,001 0,003
1,0 3,0 40.000 600 0,001 0,005
2
R
(mm)
ap
(mm)
ae
(mm)
0,1 0,4 40.000 100 0,001 0,001
0,2 0,8 40.000 150 0,002 0,001
0,3 1,0 40.000 200 0,003 0,001
0,5 2,0 40.000 400 0,005 0,003
1,0 3,0 40.000 600 0,010 0,005
2
ap
ae
ØD
Ød1
Øds
R
L
1
2
15°
NPDB(S) Type
SUMIDIA ”MOULD Finish Master”
New
Series
Code
For
standard
nishing
No. of
utes
Ballnose
radius
Length
below neck
Cat. No. Stock Dimensions (mm) Real effective length with respect to work
material gradient angle
Cat. No. Stock Dimensions (mm) Real effective length with respect to work
material gradient angle
Work Material Carbide
Spindle
Speed (min-1)
Feed
Rate
(mm/min)
Work Material Carbide
Spindle
Speed (min-1)
Feed
Rate
(mm/min)
Recommended Cutting Conditions
NPDBS Type Body (for Standard Finishing)
NPDB Type Body (for Precision Finishing)
Identication Details
Use a machine with high rigidity for stable cutting.
Non-water soluble coolant recommended. Supply as a mist or external coolant.
Take re prevention precautions to avoid re hazards caused by sparks igniting during machining or tool
breakage.
Shorten overhang as much as possible.
Adjust cutting conditions as necessary as machine rigidity and other conditions may vary.
Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired
machined surface nish.
●
●
●
●
●
Flat Surface Finishing Copy Finishing
SUMIDIA Binderless Ballnose Endmill NPDBS Type / NPDB Type
Effective length
Work material gradient angle
Uncoated
Endmills
J50
K1
K 2 - 5
K 6 -11
K12-17
K18-21
K22-23
K24-27
K24-27
K28-35
K36-37
K38
K39
K38-39
K40~41
K42~43
K44
K45
K47
K48~49
K50~51
K52~53
K54
K55
K56/61/63
K57
K58~59
K60~61
K62~63
K64~73
K70
K74~76
K75~76
MULTI-DRILLs ........................................................
SDP
… U3/5/7-HAK .............................................
SDM … U3/5 -HAK
MDW … GS 2/4 .......................................................
MDS … S/M K-HAK .................................................
MDS … S/M K .........................................................
MDS … S/M G .........................................................
MDF .........................................................................
MDW… XHG S / PHT ..............................................
MDW … XHG S .......................................................
MDW … XHT A ........................................................
MDW … PHT ...........................................................
MDW … NHGS ........................................................
MLDH … L/P ...........................................................
MDUS / MDSS ........................................................
MDS … SDC ............................................................
KDS ..........................................................................
KDS … MAK ............................................................
KDS … LAK .............................................................
KDS … DAK ............................................................
KDS … FA ...............................................................
SMD .........................................................................
SMDH . . .(D) .............................................................
SMDT …D MTL .......................................................
SMDT …D MEL .......................................................
SMDT ....MFS..........................................................
SMDT.....MTL...........................................................
WDX (2D, 3D, 4D, 5D) .............................................
WAS ........................................................................
PDL (2D, 3D) ...........................................................
PCT (3D, 5D ) ...........................................................
K1 ~ K76
K
Selection Guide
Solid Type Drills
Flat MultiDrill
Deep Hole Drills
for Steels
for Aluminium
Pilot Hole Drills
AURORA COAT Drills
MINI-Drills
SUMIDIA Coated Drills
Brazed Type Drills
Series
Replaceable Head Type Drills
Drill Holder
Drill Head for Steels
for Stainless Steels
for Spot Facing
Large Holes
Insert Type Drills
Eccentric Sleeve
Plunge Drills
Multi-Function Mills
Multi-Drills
Multi-Drills
New
New
New
New
New
Content A ~ P
K2
a
K18~21
a
K24~27
a
K36~39
a
K45
a
K40~41
a
K44
a
K42~43
10D ~ 30D
–
2 / 4D 2,5D / 4D3D / 5D
3D/5D/7D
3D 10D
5/12/20/30 D
3D
3D / 5D /10D
TiAlN
DEX
(TiAlCr/TiSi)
TiAlNAlCrTiN
–
TiAlN / ZXTiAlN SUMIDIA
DLC
ø 3,0
~
ø 12,0
ø 2,0
~
ø16,0
ø 4,0
~
ø12,0
ø 3,0
~
ø16,0
ø 2,0
~
ø14,0
ø 4,0
~
ø 8,0
ø 0,03
~
ø 1,0
ø 0,8
~
ø 2,0
ø 2,0
~
ø 10,0
ø 3,0
~
ø 16,0
GS 2/4
… SK/SG… XHGS
… XHTA
… PHT
… SDC… NHGS
–
…
P / L
SDP ...
MDW ...
MDS ... MDS ...
MDW …
MDUS / MDSSMLDH
P K PMK N P MK HP MKK N NN
a
K22~23
a
K 6~11
S/M K- HAK
(DIN)
…U3/5/7
-HAK (DIN)
SDM ...
a
K
12~17
3D / 5D
…U3/5
-HAK (DIN)
MDF ...
…S2D, L2D
…H3D, H5D
a
K28~35
P
ø 0,3
~
ø20,0
ø 3,0
~
ø16,0
PVD
S2D/
L2D
H3D/
H5D
PMPMK
P
Multi-Drills
h8 drill
cylindric
No No
Yes
Pilot drill Pilot drill
NoYes
m7 drill
DIN type
m7 drill
DIN type
YesYes
h8 drill,
cylindric
Extra long
DIN type
NoYes
Diamond
Coated
Super
Multi-Drill
Mini
Multi-Drill
Long
Micro Drill
Form
Length
(The ratio to øD)
Coolant holes
Coating
Diameter range
Application
Page
MultiDrill series is Sumitomo‘s original brand of high
performance drills that have a special cutting edge design
coupled with an advance carbide substrate.
The series has a comprehensive selection of diameters and
drill lengths to cover a wide range of work materials and
require-ments, providing high efciency, high precision and
cost effectiveness.
General Features
Multi-Drill Series
Solid Carbide Type Multi-Drills Selection
Type
h8 drill
cylindric
No Yes
New
New
New
2D / 3D / 4D / 5D
K3
1.5D / 3D / 5D / 8D / 12D
a
K48~49
a
K50~51
3D 5D 7D 10D
a
K52~53
a
K54
a
K64~73
a
K74~76
a
K75~76
2D / 3D 3D / 5D
– TiAlNTiAlN
ø 13,0
~
ø 65,0
ø 16,0
~
ø 40,0
ø 8,0
~
ø 30,5
ø 12,0
~
ø 42,5
ø 9,5
~
ø 40,5
MAK LAK DAK FA
KDS … a
K47
WDX …
WAS ....-..
PDL … PCT …
SMDH …
M-
3/5/8
SMDT …(D) MTL
SMDT …D MEL
SMD …
a
K55,K60, K62
a
K56, K60
a
K57, K63
a
K58~59
PMK NP MKP MK S K N
SMDH …
M / L / D
a
K63
a
K70
SMDT … MFS
a
K61
h8 drill
Multi-Drills
Form
Length
(The ratio to øD)
Coolant holes
Coating
Diameter range
h7 drill
Yes Yes YesYes
Indexable insert drill
Insert
mill
Straight ute
insert
drill
WDXT type insert
SMDT type carbide head
Application
Page
Advantages
Multi-Drill Series
Brazed Carbide Type and Insert Type Multi-Drills Selection
Type
Unique curved ute design with proven enhanced chip formation
and removal, resulting in better hole accuracy.
High speed and high efcient drilling is made possible with the
combination of a special substrate with an advanced PVD coating.
(10x tool life of HSS drills, 5x the efciency)
Wide selection range (Diameter: 0,03 ~ 65mm,
Drilling depths L/D: 2 ~ 30)
Other diameters and length can be asked and offered
l
l
l
l
New
K4
— —
— —
—
—
50Innnnnnn
I120 0,35
0,2I–––––––––I
50Innnnnn
I110 0,35
0,2I–––––––––I
60Innnn
I100 0,35
0,2I–––––––––I
50Innnnnn
I90 0,35
0,15I––––––––––––I
15Innnnnn
I70
0,1I––––––I0,2
35Innnn
I50
0,15 I––––––I0,25
25Innnn
I80 0,4
0,25 I––––––––
80Innnnnnnnnnn
I2000,45
0,25 I––––––––
30Innnn
I70 0,5
0,2I–––––––––I
60Innnnnn
I150 0,5
0,2I–––––––––I
a
K22 ~ 23 a
K24 ~ 27
øD : 2,0 ~ 12mm
L/D: ~ 2, ~ 4
a
K18 ~ 21a
K6 ~ 11
øD : 2,0 ~ 16mm
L/D: ~ 2, ~ 4
øD : 3,0 ~ 16mm
L/D: 3, 5, 7
øD : 2,8 ~ 20mm
L/D: ~ 3
øD : 1,0 ~ 16,1mm
L/D: ~ 3
a
K48 ~ 49
øD : 12 ~ 26mm
L/D: ~ 3
a
K52 ~ 53
a
K54
a
K50 ~ 51
øD : 12 ~ 26mm
L/D: ~ 5
øD : 9 ~ 22mm
L/D: ~ 7
øD : 9 ~ 22mm
L/D: ~ 7
—
—
I
nnnnnnnn
I
I––––––I
SDP
…U
HAK
MDW
…
GS
MDS…G
KDS…AK
(MAK / LAK / DAK)
KDS…FA
—
Cutting speed vc (m/min)
Feed f (mm/rev)
According to Drill Types / Applications
Recommended Cutting Conditions by Work Materials
Steel Cast Iron
Stainless Steel
Non-ferrous Metalls
Drill
Brazed Type
Solid Type
Work
m7 DIN Type ”Super Multi-Drill”
MDS…K-HAK Type
TiAlN coated general
purpose drill with
coolant holes
”Super Multi-Drill”
MDW…GS Type
DEX (TiAlCr/TiSi) coated
general purpose drill
without coolant
holes
m7 DIN Type ”Super Multi-Drill”
SDP…U HAK Type
AlCrTiN coated general
purpose drill with
coolant holes
”Super Multi-Drill”
MDS…G Type
For Cast Iron &
Aluminum
”Super Multi-Drill”
MDS…D Type
Hardened Steel
Exotic Metals
”Super Multi-Drill”
KDS…
MAK Type
General Purpose Drill
Long Type ”Super Multi-Drill”
KDS…
LAK Type
Deep Hole Drilling
Delivery on request
Long Type ”Super Multi-Drill”
KDS… DAK Type
Good Chip Removal
Extra Long Typ ”Super Multi-Drill”
KDS…
FA Type
For Cast Irons and
Aluminium Alloys
(Stock in Japan)
Application
General Special
Solid Type
”Super Multi-Drill”
MDS / MDW Type
Brazed Type
”Super Multi-Drill”
KDS Type
Selection Guide
Multi-Drill Series
Multi-Drills
K5
80Innnnnnnnn
I180
0,06 I––––––I 0,18
30Innn
I60
0,08I––––––I0,15
50Innnnnnn
I120
0,12 I–––––––––––I 0,35
50Innnnnn
I100 0,45
0,2I––––––––––
100Innnnnnnn
I180 0,4
0,2I––––––––––
100Innnnnnnnnn
I220
0,15 I–––––––I 0,25
80Innnnn
I120
0,15 I–––––––––I0,25
50Innnn
I90
0,1I––––––––I0,25
120Innnnnnn
I200
0,1I––––––––––––I 0,32
50Innnnnn
I90
0,15I––––––––I0,3
100Innnnnnnnn
I200
0,1I––––––––I 0,25
80Innnnnnnn
I160
0,12 I–––––––––––I 0,35
øD : 2 ~ 10mm
L/D: ~ 3
øD : 12,0~ 42,5mm
L/D: 3, 5, 8
a
K55 ~ 63
øD : 13,0 ~ 65,0mm
L/D: 2, 3, 4, 5
øD : 16,0 ~ 40,0mm
L/D: 2, 3, 5
a
K64 ~ 73
a
K74 ~ 76
øD : 0,05 ~ 0,19mm
L/D: ~ 8
øD : 3,0 ~ 16,0mm
L/D: 3 / 5 / 10
a
K40 ~ 41
a
K45
øD : 0,20 ~ 1,00mm
L/D: 10
a
K44
a
K44
—
—
a
K36 ~ 39
a
K42 ~ 43
øD :4,0 ~ 12,0mm
L/D: 10/15/20/25/30
øD : 0,8 ~ 2,0mm
L/D: 5/12/20/30
I
nnnnnnnn
I
I––––––I
SMD (ø20)
WDX (ø18)
MDW…XHT (ø5)
CFRP* (Carbon FibreReinforced Plastic)
—
Cutting speed vc (m/min)
Feed f (mm/rev)
According to Drill Types / Applications
Recommended Cutting Conditions by Work Materials
Steel Cast Iron
Stainless Steel
Non-ferrous Metalls
Drill
Work
Special Purpose Drills
Indexable Drills
Replaceable Head Type Drills
SMD Type
Insert Type Drills
WDX Type
High Efciency and
Deep Holes
”
Multi-Function
”
Types
PDL & PCT
Plunge Drills and
Plunge Mills
”Mini-MultiDrill”
MDSS Type
AURORA-Coat Drill
MDW…NHGS Type
For Aluminium Alloy
”Super Long Multi-Drill”
MDW…XHGS/XHTA Type
New General Purpose
Deep Hole Drill
”Long Micro Drill”
MLDH
… P/L
Type
”
P
”
type for pilot hole
Application
General Special
Deep Hole
Very Small Hole
Precision Hole
Application
”SUMI-DIA” coaed Drill
MDS…SDC Type
For Aluminium & CFRP*
”Micro Drill”
MDUS Type
For Printed Circuit Boards
High precision holes
Selection Guide
Multi-Drill Series
Multi-Drills
K6
SDP Type (DIN)
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
High wear resistance
I
mproved anti-adhesion
AlCrTiN lubricant layer
coating with high Al content
improves friction condition.
Tough and hard
AlCrTiN super multilayer
Substrate
Coating Structure
General Features
SDP
SDP
Com-
petitor
Com-
petitor
f (mm/rev) f (mm/rev)
vc (min)
vc (min)
Application Range
Low cutting force
Curved cutting edge,
optimized edge preparation
New designed double margin
Excellent hole accuracy
Excellent wear resistance
and anti-adhesion
The specic and optimum solution for a wide range of application conditions
Top performance parameters, maximum feed and stable long tool life
Double margin design for high-precision holes
Good balance of high wear resistance and toughness
Curved cutting edge - ideal for removing chips
Reliable and high productivity performance
Advantages
Diameter
Ø3,0-Ø6,0mm
Sumi-Power Coating
Improved chip formation
and chip evacuation
Elliptical ute design
Diameter
Ø6,1-Ø10,0mm
Diameter
Ø10,1-Ø16,0mm
SDP
vc (min)
f (mm/rev)
Com-
petitor
150
100
50
0,1 0,2 0,3
150
100
50
0,1 0,2 0,3 0,4
150
100
50
0,1 0,2 0,3 0,4 0,5
Stock Size
Ø3,0 ~ Ø12,0
Increment 0,1mm
Ø12,1 ~ Ø16,0
Standard diameter
Shank
DIN 6535 HAK
Multi-Drills
K7
0,30 0,40 0,50 0,55 0,60 0,65 0,70 0,75 0,80
OK OK OK OK OK
OK
OK OK OK
0,011
0,016
Competitor SDP Type
Cut volume: 950cm3Cut volume: 3800cm3
500 Holes 2000 Holes
SDP Type
Competitor
Compact cutting chips
Longer cutting chips
Excellent Hole Accuracy
Hole Accuracy Chip Shape
Stable hole size
Number of holes
Number of holes
Oversize (mm)Oversize (mm)
Entrance
Bottom
Entrance
Bottom
Breakage!
Comparison of Tool Life Triple Tool Life
SDP Type
Competitor Breakage!
0 20 40 60
Cutting Length (m)
Drill:
Workpiece:
Cutting Data:
Ø 8, L/D=5
Carbon Steel (C50)
vc=80m/min, f=0,25mm/rev, ap=24mm,
Blind-hole, Internal coolant
Competitor
SDP Type
Work: C50, Drill Dia: 8mm, L/D=5
Drill:
Work Material:
Cutting Data:
Ø 8, L/D=5
Carbon Steel (C50)
vc=80m/min, f=0,15mm/rev, ap=38mm,
Through hole, Internal coolant
Breakage
Unstable
Maximum Feed Rate Result
Drill:
Work Material:
Cutting Data:
Ø 4, L/D=5
Carbon Steel (C50)
vc=80m/rev, ap=18mm
Feed Rate
(mm/rev)
Competitor
Internal test conditions
Breakage!
SDP Type
SDP Type (DIN)
SumiDrill Power Series
( øD - Tolerance: m7 )
Multi-Drills
K8
※
q
3L5L7L
3,0
6
SDP 0300 U □ HAK l
62
17
l
66 24
l
70 29
3,1 SDP 0310 U □ HAK lll
3,2 SDP 0320 U □ HAK lll
3,25 SDP 0325 U □ HAK lll
3,3 SDP 0330 U □ HAK lll
3,4 SDP 0340 U □ HAK lll
75
33,5
3,5 SDP 0350 U □ HAK lll
3,6 SDP 0360 U □ HAK lll
3,7 SDP 0370 U □ HAK lll
3,8 SDP 0380 U □ HAK l
21
l
74 33
l
35,5
3,9 SDP 0390 U □ HAK lll
4,0 SDP 0400 U □ HAK lll
4,1 SDP 0410 U □ HAK lll
4,2 SDP 0420 U □ HAK lll
4,3 SDP 0430 U □ HAK l
66
ll
85 44
4,4 SDP 0440 U □ HAK lll
4,5 SDP 0450 U □ HAK lll
4,6 SDP 0460 U □ HAK lll
4,65 SDP 0465 U □ HAK lll
4,7 SDP 0470 U □ HAK ll l
4,8 SDP 0480 U □ HAK l
25
l
82 41
l
90 49
4,9 SDP 0490 U □ HAK lll
5,0 SDP 0500 U □ HAK lll
5,1 SDP 0510 U □ HAK lll
5,2 SDP 0520 U □ HAK lll
5,3 SDP 0530 U □ HAK lll
5,4 SDP 0540 U □ HAK lll
97 56
5,5 SDP 0550 U □ HAK lll
5,55 SDP 0555 U □ HAK lll
5,6 SDP 0560 U □ HAK lll
5,7 SDP 0570 U □ HAK lll
5,8 SDP 0580 U □ HAK lll
5,9 SDP 0590 U □ HAK lll
6,0 SDP 0600 U □ HAK lll
6,1
8
SDP 0610 U □ HAK l
79
31
l
91 50
l
106 65
6,2 SDP 0620 U □ HAK lll
6,3 SDP 0630 U □ HAK lll
6,4 SDP 0640 U □ HAK lll
6,5 SDP 0650 U □ HAK lll
6,6 SDP 0660 U □ HAK lll
6,7 SDP 0670 U □ HAK lll
6,8 SDP 0680 U □ HAK lll
6,9 SDP 0690 U □ HAK lll
116 75
7,0 SDP 0700 U □ HAK ll l
7,1 SDP 0710 U □ HAK l
37
l l
7,2 SDP 0720 U □ HAK lll
7,3 SDP 0730 U □ HAK lll
7,4 SDP 0740 U □ HAK l l l
7,5 SDP 0750 U □ HAK lll
(L/D) 3, 5, 7
q
=
l
=
L
140°
ØDm7
Ødh6
Solid Carbide Drill with Internal Coolant Supply, ØD: 3,0 ~ 7,5mm, 3D / 5D /7D
SDP (DIN) Type
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
ØD
(mm)
Shank
Ød
(mm)
Cat. No. 3D Type 5D Type 7D Type
Stock
Stock
Dimensions (mm) Dimensions (mm)
Stock
Dimensions (mm)
Grade: PCX70
Helix angle: 30°
Remarks:
Non-Stock Items will be required minimum order quantity for 30 pcs.
Delivery on request
Euro stock
Multi-Drills
K9
3L5L7L
7,6
8
SDP 0760 U □ HAK l
79 37
l
91 50
l
116 75
7,7 SDP 0770 U □ HAK lll
7,8 SDP 0780 U □ HAK lll
7,9 SDP 0790 U □ HAK lll
8,0 SDP 0800 U □ HAK lll
8,1
10
SDP 0810 U □ HAK l
89 43
l
103 57
l
131 85
8,2 SDP 0820 U □ HAK lll
8,3 SDP 0830 U □ HAK l l q
8,4 SDP 0840 U □ HAK lll
8,5 SDP 0850 U □ HAK lll
8,6 SDP 0860 U □ HAK lll
8,7 SDP 0870 U □ HAK lll
8,8 SDP 0880 U □ HAK lll
8,9 SDP 0890 U □ HAK l l q
9,0 SDP 0900 U □ HAK lll
9,1 SDP 0910 U □ HAK lll
139 93
9,2 SDP 0920 U □ HAK lll
9,25 SDP 0925 U □ HAK l l q
9,3 SDP 0930 U □ HAK lll
9,4 SDP 0940 U □ HAK lll
9,5 SDP 0950 U □ HAK lll
9,6 SDP 0960 U □ HAK l l q
9,7 SDP 0970 U □ HAK lll
9,8 SDP 0980 U □ HAK lll
9,9 SDP 0990 U □ HAK lll
10,0 SDP 1000 U □ HAK lll
10,1
12
SDP 1010 U □ HAK l
102 51
l
118 67
q
155 104
10,2 SDP 1020 U □ HAK lll
10,3 SDP 1030 U □ HAK l l q
10,4 SDP 1040 U □ HAK l l q
10,5 SDP 1050 U □ HAK lll
10,6 SDP 1060 U □ HAK l l q
10,7 SDP 1070 U □ HAK l l q
10,8 SDP 1080 U □ HAK lll
10,9 SDP 1090 U □ HAK l l q
11,0 SDP 1100 U □ HAK lll
11,1 SDP 1110 U □ HAK l l q
163 112
11,2 SDP 1120 U □ HAK lll
11,3 SDP 1130 U □ HAK l l q
11,4 SDP 1140 U □ HAK l l q
11,5 SDP 1150 U □ HAK lll
11,6 SDP 1160 U □ HAK l l q
11,7 SDP 1170 U □ HAK l l q
11,8 SDP 1180 U □ HAK lll
11,9 SDP 1190 U □ HAK l l q
12,0 SDP 1200 U □ HAK lll
12,1
14
SDP 1210 U □ HAK q
107 56
q
124 73
q
182 131
12,2 SDP 1220 U □ HAK lll
12,3 SDP 1230 U □ HAK qqq
12,4 SDP 1240 U □ HAK qqq
12,5 SDP 1250 U □ HAK lll
※
q
(L/D) 3, 5, 7
L
140°
ØDm7
Ødh6
SDP (DIN) Type
SumiDrill Power Series
( øD - Tolerance: m7 )
ØD
(mm)
Shank
Ød
(mm)
3D Type 5D Type 7D Type
Stock
Stock
Dimensions (mm) Dimensions (mm)
Stock
Dimensions (mm)
Grade: PCX70
Helix angle: 30°
Solid Carbide Drill with Internal Coolant Supply, ØD: 7,6 ~ 12,5mm, 3D / 5D / 7D
Cat. No.
Remarks:
Non-Stock Items will be required minimum order quantity for 30 pcs.
Multi-Drills
K10
3L5L7L
12,6
14
SDP 1260 U □ HAK q
107 56
q
124 73
q
182 131
12,7 SDP 1270 U □ HAK qqq
12,8 SDP 1280 U □ HAK qqq
12,9 SDP 1290 U □ HAK qqq
13,0 SDP 1300 U □ HAK lll
13,1 SDP 1310 U □ HAK qqq
13,2 SDP 1320 U □ HAK qqq
13,3 SDP 1330 U □ HAK qqq
13,4 SDP 1340 U □ HAK qqq
13,5 SDP 1350 U □ HAK lll
13,6 SDP 1360 U □ HAK qqq
13,7 SDP 1370 U □ HAK lll
13,8 SDP 1380 U □ HAK qqq
13,9 SDP 1390 U □ HAK qqq
14,0 SDP 1400 U □ HAK lll
14,1
16
SDP 1410 U □ HAK q
115 60
q
133 78
q
204 149
14,2 SDP 1420 U □ HAK lll
14,3 SDP 1430 U □ HAK qqq
14,4 SDP 1440 U □ HAK qqq
14,5 SDP 1450 U □ HAK lll
14,6 SDP 1460 U □ HAK qqq
14,7 SDP 1470 U □ HAK lll
14,8 SDP 1480 U □ HAK qqq
14,9 SDP 1490 U □ HAK qqq
15,0 SDP 1500 U □ HAK lll
15,1 SDP 1510 U □ HAK qqq
15,2 SDP 1520 U □ HAK lll
15,3 SDP 1530 U □ HAK qqq
15,4 SDP 1540 U □ HAK qqq
15,5 SDP 1550 U □ HAK lll
15,6 SDP 1560 U □ HAK qqq
15,7 SDP 1570 U □ HAK lll
15,8 SDP 1580 U □ HAK qqq
15,9 SDP 1590 U □ HAK qqq
16,0 SDP 1600 U □ HAK lll
※
q
(L/D) 3, 5, 7
q
=
l
=
L
140°
ØDm7
Ødh6
SDP (DIN) Type
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
Grade: PCX70
Helix angle: 30°
ØD
(mm)
Shank
Ød
(mm)
3D Type 5D Type 7D Type
Stock
Stock
Dimensions (mm) Dimensions (mm)
Stock
Dimensions (mm)
Solid Carbide Drill with Internal Coolant Supply, ØD: 12,6 ~ 16,0mm, 3D / 5D / 7D
Cat. No.
Remarks:
Non-Stock Items will be required minimum order quantity for 30 pcs.
Delivery on request
Euro stock
Multi-Drills
K11
SDP 0800 U 3 HAK PCX70
ISO
513
ØD: 3,0 - 6,0 ØD: 6,1 - 10,0 ØD: 10,1 - 16,0
420 125
50 - 80 -
120
0,15 - 0,20 - 0,31
70 -
110
-
140
0,20 - 0,25 - 0,42
80 -
120
-
160
0,25 - 0,30 - 0,53
650 190
50 - 80 -
120
0,15 - 0,20 - 0,31
70 -
110
-
140
0,20 - 0,25 - 0,42
80 -
120
-
160
0,25 - 0,30 - 0,53
850 250
50 - 80 -
120
0,15 - 0,20 - 0,31
70 -
110
-
140
0,20 - 0,25 - 0,42
80 -
120
-
160
0,25 - 0,30 - 0,53
750 270
50 - 80 -
120
0,15 - 0,20 - 0,31
70 -
110
-
140
0,20 - 0,25 - 0,42
80 -
120
-
160
0,25 - 0,30 - 0,50
1000 300
10 - 20 - 30 0,05 - 0,06 - 0,11 15 - 22 - 30 0,08 - 0,09 - 0,14 20 - 28 - 35 0,08 - 0,09 - 0,16
600 180
50 - 70 - 90 0,10 - 0,14 - 0,24 60 - 80 -
110
0,15 - 0,20 - 0,32
70 -
100
-
120
0,20 - 0,25 - 0,40
930 275
45 - 65 - 85 0,10 - 0,14 - 0,24 60 - 80 -
110
0,15 - 0,22 - 0,34 65 - 95 -
120
0,20 - 0,25 - 0,37
1000 300
40 - 60 - 80 0,10 - 0,15 - 0,26 60 - 80 -
110
0,15 - 0,20 - 0,32 60 - 90 -
120
0,20 - 0,25 - 0,37
1200 350
35 - 55 - 75 0,10 - 0,15 - 0,26 55 - 75 -
110
0,15 - 0,22 - 0,32 55 - 80 -
110
0,20 - 0,27 - 0,38
680 200
30 - 40 - 50 0,10 - 0,15 - 0,25 30 - 40 - 50 0,12 - 0,20 - 0,28 30 - 40 - 50 0,12 - 0,20 - 0,32
1100 325
20 - 30 - 40 0,10 - 0,12 - 0,23 20 - 30 - 40 0,12 - 0,15 - 0,27 20 - 30 - 40 0,14 - 0,18 - 0,32
680 200
40 - 55 - 70 0,08 - 0,10 - 0,21 40 - 60 - 75 0,10 - 0,12 - 0,25 50 - 70 - 80 0,10 - 0,12 - 0,25
820 240
30 - 45 - 60 0,08 - 0,10 - 0,20 40 - 60 - 70 0,10 - 0,12 - 0,24 50 - 60 - 80 0,10 - 0,12 - 0,24
600 180
30 - 45 - 60 0,08 - 0,10 - 0,20 40 - 60 - 70 0,10 - 0,12 - 0,24 50 - 60 - 80 0,10 - 0,12 - 0,24
740 230
30 - 45 - 60 0,06 - 0,08 - 0,18 40 - 60 - 70 0,08 - 0,10 - 0,23 50 - 60 - 80 0,10 - 0,10 - 0,23
180
50 - 70 - 90 0,15 - 0,20 - 0,36 60 - 80 -
100
0,20 - 0,25 - 0,40
70 -
100
-
120
0,25 - 0,30 - 0,42
260
40 - 60 - 80 0,15 - 0,20 - 0,36 50 - 70 - 90 0,20 - 0,25 - 0,40 60 - 80 -
100
0,25 - 0,30 - 0,42
160
50 - 70 - 90 0,15 - 0,18 - 0,31
60 - 80 -
100
0,20 - 0,25 - 0,40
70 - 100 - 120
0,25 - 0,30 - 0,42
250
40 - 60 - 80 0,15 - 0,18 - 0,31 50 - 70 - 90 0,20 - 0,25 - 0,40 70 - 80 -
100
0,25 - 0,30 - 0,42
10 - 20 - 30 0,08 - 0,09 - 0,13 15 - 22 - 32 0,08 - 0,10 - 0,15 20 - 28 - 35 0,10 - 0,12 - 0,19
10 - 20 - 30 0,08 - 0,09 - 0,13 15 - 22 - 32 0,08 - 0,10 - 0,15
20 - 28 - 35
0,10 - 0,12 - 0,19
430
10 - 20 - 30 0,05 - 0,06 - 0,12 15 - 22 - 32 0,08 - 0,09 - 0,17 20 - 28 - 35 0,08 - 0,09 - 0,17
70 - 90 - 100 0,15 - 0,20 - 0,25
80 - 100 - 120
0,20 - 0,25 - 0,30
100 - 120 - 140
0,25 - 0,30 - 0,35
80 - 100 - 120
0,15 - 0,20 - 0,25
110 - 130 - 180
0,20 - 0,25 - 0,30
160 - 180 - 200
0,25 - 0,30 - 0,35
10 - 20 - 30
0,08 - 0,09 - 0,10 15 - 22 - 32 0,08 - 0,10 - 0,12 20 - 28 - 35 0,12 - 0,15 - 0,20
P
M
K
S
N
H
SDP (DIN) Type
SumiDrill Power Series
( øD - Tolerance: m7 )
Recommended Cutting Conditions
Sumi-
Drill
Power Type
Drill Diameter
8,0mm
Drilling Depth
3D/5D/7D
DIN 6535 Form
HAK
U: Universal
Grade
SDP-Identication
Material Group
Work Material Feed rate
(mm/rev)
free cutting steel
construction steel
case-hardened steel
heat-treatable steel
spring steel
case-hardened steel
heat-treatable steel
bearing steel
nitriding steel
cold work steel
tool steel
hot work steel
Carbon steel
Cast steel
Low alloy steel
Cast steel
High alloy steel
Stainless steel
Cast steel
Cast iron GG
Cast iron GGG
Heat resisting
alloys
Titanium
Titanium alloys
Aluminium
Al-wrought alloys
Aluminium
Cast alloys
Zinc die-cast
Copper alloys
Hardened steel
martensitic/ferritic
martensitic
austenitic
Duplex
ferritic/pearlitic
pearlitic
ferritic
pearlitic
Fe-based
Ni / Co-based
pure Titanium
Ti-Basis
pure aluminium
wrought alloys
Si ≤ 12%
Si ≥ 12%
Al - Mg alloys
Zn alloys
Copper
Brass
Bronze
45 HRC
55 HRC
60 HRC
> 60 HRC
Feed rate
(mm/rev)
Feed rate
(mm/rev)
vc=m/min vc=m/min vc=m/min
SDP_____U_HAK PCX70
Preferred choice Suitable
Rm
N/mm2
Hard-
ness
HB30
Type/
Structure
Fitness
Possible
Multi-Drills
K12
SumiDrill Power Series
SDM Type
General Features
Optimised for stainless steel
and reduction in cutting forces
Sharp cutting edge
SDM
(sharp cutting edge)
Low burr formation
Low cutting forces
Improved coolant
distribution
Large cooling channels
Sumi-Power Coating
Increased wear resistance and
long tool life
High process reliability in stainless steel and low carbon steel
Can be used on low-performance machines! (àavoids overload!)
High surface quality in the bore
Sharp cutting edge
High adhesion resistance by Sumi-Power Coating
Advantages
Large chip pocket
Improved chip evacuation
Reduced frictional resistance
and heat development
Flat and narrow single margin
Shank
DIN 6535 HAK
Feed Rate
for ø 6,0 - 12,0
Stainless Steel
X5CrNiS18 10 (1.4301)
X7CrS17 (1.4104) etc...
Difcult to machine Good machinability
Low carbon steel
Ck10 (1.1121)
42CrMo4 (1.7225) etc...
Carbon steel, cast
C35 ~ C55 (1.0501 ~ 1.0535)
GG25 (0.6025) etc...
0.3
0.2
0.1
Stock Size
Ø3,0 ~ Ø12,0
Increment 0,1mm
Ø12,1 ~ Ø16,0
Standard diameter
SDP (universal drill)
High rigidity
High wear resistance
Multi-Drills
New
0,20 0,24 0,77
K13
SumiDrill Power Series
SDM Type
Cutting Force (N)
Cutting Time Cutting Time
Burr Height
SDM
Burr (mm)
Competitor A Competitor B
0,3
0,2
0,4
0,6
0
Chip Control
Optimal Cutting Forces
Low Burr Formation
Low
burr
Short chips,
good chip evacuation
SDM
SDM
SDM Competitor A Competitor B
Partial long chips,
risk of tool breakage
by poor chip evacuation
Competitor A
Competitor
Unstable
Drill:
Work Material:
Cutting D ata:
Ø 8mm, L/D=5
X5CrNiS18 10 (1.4301)
vc=60m/min, f=0,10mm/rev, ap=19mm
Internal coolant (2,0MPa)
Drill:
Work Material:
Cutting Data:
Drill:
Work Material:
Cutting Data:
Ø 8mm, L/D=5
X5CrNiS18 10 (1.4301)
vc=60m/min, f=0,20mm/rev, ap=40mm
Internal coolant (2,0MPa)
Ø 8mm, L/D=5
X5CrNiS18 10 (1.4301)
vc=60m/min, f=0,20mm/rev, ap=40mm
Internal coolant (2,0MPa)
10% lower than competitor A
Cutting Force (N)
Multi-Drills
New
K14
◉
SDM 0800 U 3 HAK PCX70
q
=
l
=
ISO
513
ØD: 3,0 - 6,0 ØD: 6,1 - 10,0 ØD: 10,1 - 16,0
P
P
420 125
80 -100 -120 0,08 -0,11 -0,14 80 -100 -120 0,10 -0,15 -0,20 80 -100 -120 0,20 -0,25 -0,30
650 190
80 -100 -120 0,08 -0,11 -0,14 80 -100 -120 0,10 -0,15 -0,20 80 -100 -120 0,20 -0,25 -0,30
850 250
80 -100 -120 0,08 -0,11 -0,14 80 -100 -120 0,10 -0,15 -0,20 80 -100 -120 0,20 -0,25 -0,30
750 270
40 -60 -100 0,08 -0,10 -0,12 40 -60 -100 0,10 -0,12 -0,16 40 -60 -100 0,15 -0,17 -0,20
1000 300
600 180
80 -100 -120 0,08 -0,11 -0,14 80 -100 -120 0,10 -0,15 -0,20 80 -100 -120 0,20 -0,25 -0,30
930 275
40 -60 -100 0,08 -0,10 -0,12 40 -60 -100 0,10 -0,12 -0,16 40 -60 -100 0,15 -0,17 -0,20
1000 300
1200 350
680 200
40 -60 -100 0,08 -0,10 -0,12 40 -60 -100 0,10 -0,12 -0,16 40 -60 -100 0,15 -0,17 -0,20
110 0 325
M
680 200
◉
40 -60 -100 0,08 -0,10 -0,12 40 -60 -100 0,10 -0,14 -0,18 40 -60 -100 0,15 -0,20 -0,25
> 200
◉
30 -50 -80 0,08 -0,10 -0,12 30 -50 -80 0,10 -0,14 -0,18 30 -50 -80 0,15 -0,20 -0,25
820 240
◉
30 -50 -80 0,08 -0,10 -0,12 30 -50 -80 0,10 -0,14 -0,18 30 -50 -80 0,15 -0,20 -0,25
600 180
◉
40 -60 -100 0,08 -0,10 -0,12 40 -60 -100 0,10 -0,14 -0,18 40 -60 -100 0,15 -0,20 -0,25
> 200
◉
30 -50 -80 0,08 -0,10 -0,12 30 -50 -80 0,10 -0,14 -0,18 30 -50 -80 0,15 -0,20 -0,25
740 230
◉
30 -45 -70 0,08 -0,10 -0,12 30 -45 -70 0,10 -0,14 -0,18 30 -45 -70 0,15 -0,20 -0,25
≤ 4 5 0
◉
30 -45 -70 0,08 -0,10 -0,12 30 -45 -70 0,10 -0,14 -0,18 30 -45 -70 0,15 -0,20 -0,25
K
180
260
160
250
S
20 -30 -40 0,06 -0,08 -0,10 20 -30 -40 0,08 -0,10 -0,12 20 -30 -40 0,10 -0,12 -0,15
20 -30 -40 0,06 -0,08 -0,10 20 -30 -40 0,08 -0,10 -0,12 20 -30 -40 0,10 -0,12 -0,15
430
20 -30 -40 0,06 -0,08 -0,10 20 -30 -40 0,08 -0,10 -0,12 20 -30 -40 0,10 -0,12 -0,15
N
H
Recommended Cutting Conditions
SumiDrill Power Series
SDM Type
Sumi-
Drill
M (ISO-Code)
Drill Diameter
8,0mm
Drilling Depth
3D/5D
DIN 6535
Form HAK
U: Universal
Grade
SDM-Identication
Material Group
Work Material
Feed rate
(mm/rev)
free cutting steel
construction steel
case-hardened steel
heat-treatable steel
spring steel
case-hardened steel
heat-treatable steel
bearing steel
nitriding steel
cold work steel
tool steel
hot work steel
Low alloy steel
Cast steel
High alloy steel /
Cast steel
Stainless steel
Cast steel
Cast iron GG
Cast iron GGG
Heat resisting
alloys
Titanium
Titanium alloys
Aluminium
Aluminium
Cast alloys
Zinc die-cast
Copper alloys
Hardened steel
martensitic/ferritic
martensitic/ferritic
martensitic
austenitic
austenitic
Duplex
Precipation hardened
ferritic/pearlitic
pearlitic
ferritic
pearlitic
Fe-based
Ni / Co-based
pure Titanium
Ti-Basis
pure aluminium
wrought alloys
Si ≤ 12%
Si ≥ 12%
Al - Mg alloys
Zn alloys
Copper
Brass
Bronze
45 HRC
55 HRC
60 HRC
> 60 HRC
Feed rate
(mm/rev)
Feed rate
(mm/rev)
vc=m/min vc=m/min
vc=m/min
SDM_____U_HAK PCX70
Type/
Structure
Rm
N/mm2
Hard-
ness
HB30
Fitness
Carbon steel
Cast steel
Preferred choice Possible
Delivery on request
Euro stock
Multi-Drills
New
K15
3L5L
3,0
6
SDM 0300 U □ HAK l
62 17
l
66 24
3,1 SDM 0310 U □ HAK l l
3,2 SDM 0320 U □ HAK l l
3,25 SDM 0325 U □ HAK q q
3,3 SDM 0330 U □ HAK l l
3,4 SDM 0340 U □ HAK l l
3,5 SDM 0350 U □ HAK l l
3,6 SDM 0360 U □ HAK l l
3,7 SDM 0370 U □ HAK l l
3,8 SDM 0380 U □ HAK l
66
21
l
74 33
3,9 SDM 0390 U □ HAK l l
4,0 SDM 0400 U □ HAK l l
4,1 SDM 0410 U □ HAK l l
4,2 SDM 0420 U □ HAK l l
4,3 SDM 0430 U □ HAK l l
4,4 SDM 0440 U □ HAK l l
4,5 SDM 0450 U □ HAK l l
4,6 SDM 0460 U □ HAK l l
4,65 SDM 0465 U □ HAK q q
4,7 SDM 0470 U □ HAK ll
4,8 SDM 0480 U □ HAK l
25
l
82 41
4,9 SDM 0490 U □ HAK l l
5,0 SDM 0500 U □ HAK l l
5,1 SDM 0510 U □ HAK l l
5,2 SDM 0520 U □ HAK l l
5,3 SDM 0530 U □ HAK l l
5,4 SDM 0540 U □ HAK l l
5,5 SDM 0550 U □ HAK l l
5,55 SDM 0555 U □ HAK q q
5,6 SDM 0560 U □ HAK l l
5,7 SDM 0570 U □ HAK l l
5,8 SDM 0580 U □ HAK l l
5,9 SDM 0590 U □ HAK l l
6,0 SDM 0600 U □ HAK l l
6,1
8
SDM 0610 U □ HAK l
79
31
l
91 50
6,2 SDM 0620 U □ HAK l l
6,3 SDM 0630 U □ HAK l l
6,4 SDM 0640 U □ HAK l l
6,5 SDM 0650 U □ HAK l l
6,6 SDM 0660 U □ HAK l l
6,7 SDM 0670 U □ HAK l l
6,8 SDM 0680 U □ HAK l l
6,9 SDM 0690 U □ HAK l l
7,0 SDM 0700 U □ HAK ll
7,1 SDM 0710 U □ HAK l
37
l
7,2 SDM 0720 U □ HAK l l
7,3 SDM 0730 U □ HAK l l
7,4 SDM 0740 U □ HAK l l
7,5 SDM 0750 U □ HAK l l
(L/D) 3/5
L
140°
ØDm7
Ødh6
SumiDrill Power Series
SDM Type
Grade: PCX70
Helix angle: 30°
Solid Carbide Drill with Internal Coolant Supply
, ØD: 3,0 ~ 7,5mm, 3D / 5D
ØD
(mm)
Shank
Ød
(mm)
3D Type 5D Type
Stock
Stock
Dimensions (mm) Dimensions (mm)
Cat. No.
Multi-Drills
New
3L5L
7,6
8
SDM 0760 U □ HAK l
79 37
l
91 50
7,7 SDM 0770 U □ HAK l l
7,8 SDM 0780 U □ HAK l l
7,9 SDM 0790 U □ HAK l l
8,0 SDM 0800 U □ HAK l l
8,1
10
SDM 0810 U □ HAK l
89 43
l
103 57
8,2 SDM 0820 U □ HAK l l
8,3 SDM 0830 U □ HAK l l
8,4 SDM 0840 U □ HAK l l
8,5 SDM 0850 U □ HAK l l
8,6 SDM 0860 U □ HAK l l
8,7 SDM 0870 U □ HAK l l
8,8 SDM 0880 U □ HAK l l
8,9 SDM 0890 U □ HAK l l
9,0 SDM 0900 U □ HAK l l
9,1 SDM 0910 U □ HAK l l
9,2 SDM 0920 U □ HAK l l
9,25 SDM 0925 U □ HAK q q
9,3 SDM 0930 U □ HAK l l
9,4 SDM 0940 U □ HAK l l
9,5 SDM 0950 U □ HAK l l
9,6 SDM 0960 U □ HAK l l
9,7 SDM 0970 U □ HAK l l
9,8 SDM 0980 U □ HAK l l
9,9 SDM 0990 U □ HAK l l
10,0 SDM 1000 U □ HAK l l
10,1
12
SDM 1010 U □ HAK l
102 51
l
118 67
10,2 SDM 1020 U □ HAK l l
10,3 SDM 1030 U □ HAK l l
10,4 SDM 1040 U □ HAK l l
10,5 SDM 1050 U □ HAK l l
10,6 SDM 1060 U □ HAK l l
10,7 SDM 1070 U □ HAK l l
10,8 SDM 1080 U □ HAK l l
10,9 SDM 1090 U □ HAK l l
11,0 SDM 1100 U □ HAK l l
11,1 SDM 1110 U □ HAK l l
11,2 SDM 1120 U □ HAK l l
11,3 SDM 1130 U □ HAK l l
11,4 SDM 1140 U □ HAK l l
11,5 SDM 1150 U □ HAK l l
11,6 SDM 1160 U □ HAK l l
11,7 SDM 1170 U □ HAK l l
11,8 SDM 1180 U □ HAK l l
11,9 SDM 1190 U □ HAK l l
12,0 SDM 1200 U □ HAK l l
q
=
l
=
K16
L
140°
ØDm7
Ødh6
SumiDrill Power Series
SDM Type
Solid Carbide Drill with Internal Coolant Supply
, ØD: 7,6 ~ 12,0mm, 3D / 5D
Grade: PCX70
Helix angle: 30°
ØD
(mm)
Shank
Ød
(mm)
3D Type 5D Type
Stock
Stock
Dimensions (mm) Dimensions (mm)
Cat. No.
(L/D) 3/5
Delivery on request
Euro stock
Multi-Drills
New
3L5L
12,1
14
SDM 1210 U □ HAK q
107 56
q
124 73
12,2 SDM 1220 U □ HAK q q
12,3 SDM 1230 U □ HAK q q
12,4 SDM 1240 U □ HAK q q
12,5 SDM 1250 U □ HAK l l
12,6 SDM 1260 U □ HAK q q
12,7 SDM 1270 U □ HAK q q
12,8 SDM 1280 U □ HAK q q
12,9 SDM 1290 U □ HAK q q
13,0 SDM 1300 U □ HAK l l
13,1 SDM 1310 U □ HAK q q
13,2 SDM 1320 U □ HAK q q
13,3 SDM 1330 U □ HAK q q
13,4 SDM 1340 U □ HAK q q
13,5 SDM 1350 U □ HAK l l
13,6 SDM 1360 U □ HAK q q
13,7 SDM 1370 U □ HAK q q
13,8 SDM 1380 U □ HAK q q
13,9 SDM 1390 U □ HAK q q
14,0 SDM 1400 U □ HAK l l
14,1
16
SDM 1410 U □ HAK q
115 60
q
133 78
14,2 SDM 1420 U □ HAK q q
14,3 SDM 1430 U □ HAK q q
14,4 SDM 1440 U □ HAK q q
14,5 SDM 1450 U □ HAK l l
14,6 SDM 1460 U □ HAK q q
14,7 SDM 1470 U □ HAK q q
14,8 SDM 1480 U □ HAK q q
14,9 SDM 1490 U □ HAK q q
15,0 SDM 1500 U □ HAK l l
15,1 SDM 1510 U □ HAK q q
15,2 SDM 1520 U □ HAK q q
15,3 SDM 1530 U □ HAK q q
15,4 SDM 1540 U □ HAK q q
15,5 SDM 1550 U □ HAK l l
15,6 SDM 1560 U □ HAK q q
15,7 SDM 1570 U □ HAK q q
15,8 SDM 1580 U □ HAK q q
15,9 SDM 1590 U □ HAK q q
16,0 SDM 1600 U □ HAK l l
K17
L
140°
ØDm7
Ødh6
Cat. No.
(L/D) 3/5
SumiDrill Power Series
SDM Type
Solid Carbide Drill with Internal Coolant Supply
, ØD: 12,0 ~ 16,0mm, 3D / 5D
Grade: PCX70
Helix angle: 30°
ØD
(mm)
Shank
Ød
(mm)
3D Type 5D Type
Stock
Stock
Dimensions (mm) Dimensions (mm)
Multi-Drills
New
020406080100 120 (
m
)
020406080100 120 140 160 180 (
m
)
800
0
200
400
600
800
1.000
1.200
1.400
1.150
K18
TiCN
TiN
TiAlN
(TiAlCr/TiSi)
DEX
TiSiN
30
40
50
20
l
l
l
l l
a^
Sumitomo Electric Hardmetal‘s next-generation drill coating
utilises nano-coating technology to provide more than double
the tool life of conventional coatings.
Silicon and chrome improve usure, heat, and adhesion
resistance.
New super multi-layered structure offers signicantly improved
chip resistance (coating strength).
General Features
Characteristics
DEX Coat Application Examples
Coating Design
World‘s rst combined
super multi-layered
coating is made from
alternate layers of super
multilayered substrates.
MultiDrill GS Type Drilling Examples
Edge Usure Comparison for 100m DrillingEdge Usure Comparison for 70m Drilling
Offers signicantly improved fracture resistance to counter problems
caused by shoulder and ute adhesion in soft steel drilling.
Offers longer tool life with SEC MultiDrills as well.
Shoulder and rake face feature improved usure
resistance enabling long tool life.
Reduced margin usure during deep hole MQL drilling increases number
of regrinds.
Comparison of Usure Resistance Comparison of Adhesion Resistance
TiAlCr
Super
multi-Layer
coating
TiSi
Super
multi-Layer
coating
Coating Hardness (GPa)
l
l
l
Long MultiDrill XHT Type Drilling Examples MultiDrill SMD Type Drilling Examples
Characteristics of Films
DEX Coating
Drill Coating
DEX Coating
MultiDrill
GS Type
DEX Coating 1,4x Life!
GS Type MultiDrill with
DEX Coating
Company A’s drill
Drilling Length
GS Type MultiDrill with
DEX Coating
Company A’s drill
Able to
continue
Breakage
Conventional
Coating
Number of holes
DEX
Coating
Drilling Length
DEX Coating
MultiDrill
GS Type
Concurrent A
Dril
Conventional
Coating
Competitor B
Dril
Tool: SMDH 210 M (ø21,0)
Work Material: 36Mn5 (HB350) Construction Mashine Componemt
Cutting Conditions: vc=60m/min, f=0,25mm/rev, doc =25mm
Water soluble Coolant
Tool: MDW 0497 XHT20 (ø4,97 L/D=29)
Work Material: 42CrMo4 (HB275) Crank Shaft
Cutting Conditions: vc=70m/min, f=0,23mm/rev, doc =75mm
MQL
Tool: MDW 0600 GS4
Work Material: 15CrMo5 (HB120)
Cutting Conditions: vc =60m/min, f=0,18mm/rev, doc =18mm
External coolant (Water soluble)
Tool: MDW 0800 GS4
Work Material: C50 (HB200)
Cutting Conditions: vc =70m/min, f=0,25mm/rev, doc =32mm
External coolant (Water soluble)
Poor Chipping Resistance Good
Multi-Drills
K19
ø2,0~ø16,0
~ 2
~ 4
MDW …GS MDW …GS
MDW …GS
l l l
0 500 1000 1500
l l l
0 1000 2000 3000
l l l
0 20 40 60
0
600
1.000
1.400
1.800
0
200
150
100
50
-50
-100
-150
-200
(N)
(N)
MDW … GS MDW … GS
MDW GS2
MDW GS4
GS type provides stable drill behaviour
throughout the drilling process.
Cutting Resistance
Large Vibration
Amplitude
Thrust Increase near
end of hole
Torque
Hole
Entrance
Hole
Exit
Hole
Entrance
Hole
Exit
Hole
Entrance
Hole
Exit
Hole
Entrance
Hole
Exit
XY Force Vibration Amplitude
Performance
Super MultiDrill GS types are solid carbide drills that employ a
new ute design and wide chip pocket to achieve excellent chip
management and evacuation.
DEX coating enables stable and long tool life over a wide range
of work materials and applications.
Diameter
Range (mm)
Hole Depth
(L/D)
Coolant
Supply
External
(GS Type)
Chip Management
Conventional Type Conventional Type
Performance Comparison
General Features
Characteristics
and
Applications
Series Type
Long tool life
New cutting edge design and special DEX coating provide long tool life with a wide variety of work materials.
Stable chip evacuation
New ute shape signicantly improves chip management and evacuation.
Quiet cutting and stable cutting resistance
Stable drilling with little wobble even in small machine applications.
Environmentally-friendly
Compatible with the MQL (Minimum Quantity Lubrication) system.
l
l
l
l
GS Type
SUPER MULTI-DRILLs
Excellent Chip Evacuation and Stable Long Life
Fracture Wear
Wear Wear
Adhesion
Wear
Automotive Component
C43 (HB250)
Boron Steel Machine Component
(HRC30)
Machine Component
USt.42-2
Drill: MDW 0970 GS4 (ø9,7mm)
Cutting Data: vc = 80 m/min, f = 0,25 mm/rev
doc = 25 mm
External Coolant (Water Soluble)
Drill: MDW 0980 GS2 (ø9,8mm)
Cutting Data: vc = 70 m/min, f = 0,15 mm/rev
doc = 7 mm
External Coolant (Water Soluble)
Drill: MDW 0800 GS4 (ø8,0mm)
Cutting Data: vc = 80 m/min, f = 0,25 mm/rev
doc =25 mm
Internal Coolant (Water Soluble)
Competitor A Competitor A Competitor A
Tool Life (Holes) Tool Life (Holes) Tool Life (m)
Application
Examples
Tool: MDW 0800 GS4
Work Material: C50 (HB200)
Cutting Conditions: vc=80m/min, f=0,25mm/rev,
doc
=24mm
External Coolant (Water Soluble)
Multi-Drills
=
35,5 43,3
36,1 44,5
37,6 46,6
40,1 49,7
34,4 54,8
46,1 56,9
48,6 60,0
50,0 62,0
14,5 17,5
16,0 19,6
20,5 24,7
23,0 27,8
25,5 31,9
33,0 39,0
33,5 40,1
35,0 42,2
6,0 8,4
24,5 32,3
26,1 34,5
25,6 34,6
28,1 37,7
27,4 37,8
29,1 39,9
28,6 40,0
30,0 42,0
7,3 10,5
9,8 13,6
15,5 19,7
17,0 21,8
18,5 23,9
20,0 26,0
19,5 26,1
21,0 28,2
13,0 15,4
(mm)(mm)
K20
( ~ HB200)( ~ HB200) ( ~ HB300)
vc
f
vc
f
vc
f
vc
f
~ ø 3
~ ø 5
~ ø10
~ ø16
30 – 50 – 70
0,12 – 0,20
40 – 70 – 100
0,15 – 0,25
50 – 80 – 130
0,20 – 0,35
60 – 90 – 140
0,25 – 0,35
30 – 45 – 60
0,10 – 0,20
40 – 60 – 80
0,15 – 0,25
50 – 70 – 110
0,20 – 0,35
60 – 80 – 120
0,25 – 0,35
10 – 30 – 40
0,06 – 0,12
15 – 40 – 55
0,08 – 0,15
15 – 45 – 60
0,10 – 0,20
20 – 50 – 60
0,10 – 0,20
40 – 70 – 90
0,15 – 0,30
40 – 70 – 90
0,15 – 0,30
50 – 80 – 120
0,20 – 0,35
60 – 90 – 120
0,25 – 0,35
35 – 55 – 75
0,12 – 0,20
40 – 60 – 80
0,15 – 0,25
50 – 70 – 100
0,20 – 0,35
50 – 70 – 100
0,25 – 0,35
45,4 49,4
74,5
79,7
83,9
89,0
45,6
54,8
62,0
66,2
MDW 0610 GS
£
MDW 0620 GS
£
MDW 0630 GS
£
MDW 0640 GS
£
MDW 0650 GS
£
MDW 0660 GS
£
MDW 0670 GS
£
MDW 0680 GS
£
MDW 0690 GS
£
MDW 0700 GS
£
MDW 0710 GS
£
MDW 0720 GS
£
MDW 0730 GS
£
MDW 0740 GS
£
MDW 0750 GS
£
MDW 0760 GS
£
MDW 0770 GS
£
MDW 0780 GS
£
MDW 0790 GS
£
MDW 0800 GS
£
MDW 0810 GS
£
MDW 0820 GS
£
MDW 0830 GS
£
MDW 0840 GS
£
MDW 0850 GS
£
MDW 0860 GS
£
MDW 0870 GS
£
MDW 0880 GS
£
MDW 0890 GS
£
MDW 0900 GS
£
MDW 0910 GS
£
MDW 0920 GS
£
MDW 0930 GS
£
MDW 0940 GS
£
MDW 0950 GS
£
MDW 0960 GS
£
MDW 0970 GS
£
MDW 0980 GS
£
MDW 0990 GS
£
MDW 1000 GS
£
MDW 0200 GS
£
MDW 0210 GS
£
MDW 0220 GS
£
MDW 0230 GS
£
MDW 0240 GS
£
MDW 0250 GS
£
MDW 0260 GS
£
MDW 0270 GS
£
MDW 0280 GS
£
MDW 0290 GS
£
MDW 0300 GS
£
MDW 0310 GS
£
MDW 0320 GS
£
MDW 0330 GS
£
MDW 0340 GS
£
MDW 0350 GS
£
MDW 0360 GS
£
MDW 0370 GS
£
MDW 0380 GS
£
MDW 0390 GS
£
MDW 0400 GS
£
MDW 0410 GS
£
MDW 0420 GS
£
MDW 0430 GS
£
MDW 0440 GS
£
MDW 0450 GS
£
MDW 0460 GS
£
MDW 0470 GS
£
MDW 0480 GS
£
MDW 0490 GS
£
MDW 0500 GS
£
MDW 0510 GS
£
MDW 0520 GS
£
MDW 0530 GS
£
MDW 0540 GS
£
MDW 0550 GS
£
MDW 0560 GS
£
MDW 0570 GS
£
MDW 0580 GS
£
MDW 0590 GS
£
MDW 0600 GS
£
l1
l1
LL
m
m
m
m
l
m
m
l
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
l
m
m
m
m
m
l
l
m
l
m
l
l
m
l
l
l
m
m
m
m
l
m
l
m
m
l
m
m
m
m
l
l
l
m
m
l
m
m
m
m
l
ødød l2
l2
6,1
6,2
6,3
6,4
6,5
6,6
6,7
6,8
6,9
7,0
7,1
7,2
7,3
7,4
7,5
7,6
7,7
7,8
7,9
8,0
8,1
8,2
8,3
8,4
8,5
8,6
8,7
8,8
8,9
9,0
9,1
9,2
9,3
9,4
9,5
9,6
9,7
9,8
9,9
10,0
2,0
2,1
2,2
2,3
2,4
2,5
2,6
2,7
2,8
2,9
3,0
3,1
3,2
3,3
3,4
3,5
3,6
3,7
3,8
3,9
4,0
4,1
4,2
4,3
4,4
4,5
4,6
4,7
4,8
4,9
5,0
5,1
5,2
5,3
5,4
5,5
5,6
5,7
5,8
5,9
6,0
7,0
8,0
9,0
10,0
3,0
4,0
5,0
6,0
3,0
øDøD
ll
84,3
91,7
99,9
107,0
49,6
60,8
77,0
82,2
l1
l1
L
m
m
m
m
l
l
m
l
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
l
l
m
m
m
l
m
m
m
m
l
l2
l2
2, 4 2, 4
L
4
24
2
Japan stock
Helix angle: 30°
l
1
= Effective drilling length
Diameter ø6,1~10,0mmDiameter ø2,0~6,0mm
Cat. No.Cat. No.
Short Type (2D)Short Type (2D)
DimensionsDimensions
StockStock
DimensionsDimensions
Long Type (4D)Long Type (4D)
DimensionsDimensions
StockStock
Stainless Steels
Soft Steels
Diameter
(mm)
General Steels Ductile
Cast Irons
Grey
Cast Irons
Recommended Cutting Conditions for Multi-Drills GS Type
( vc : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)
GS Type SUPER MULTI-DRILLs
MDW … GS
Type
Without Coolant Holes (2D/4D)
”Super Multi-Layer” DEX (TiAlCr/TiSi) Coated Solid Carbide Drills
Multi-Drills
MDW 102 0 GS 2/4, ACX70
K21
70,2 86,8
72,1 88,9
74,6 92,0
76,1 94,1
78,6 97,2
80,1 99,3
55,6 68,2
57,1 70,3
59,6 73,4
61,1 75,5
63,6 78,6
65,1 80,7
36,6 52,8
38,1 54,9
37,6 55,0
38,1 56,1
37,6 56,2
39,1 58,3
30,6 43,2
34,1 47,3
33,6 47,4
35,1 49,5
34,6 49,6
36,1 51,7
(mm)(mm)
107,9
111,1
115,5
95,3
102,5
102,7
MDW 1310 GS
£
MDW 1320 GS
£
MDW 1330 GS
£
MDW 1340 GS
£
MDW 1350 GS
£
MDW 1360 GS
£
MDW 1370 GS
£
MDW 1380 GS
£
MDW 1390 GS
£
MDW 1400 GS
£
MDW 1410 GS
£
MDW 1420 GS
£
MDW 1430 GS
£
MDW 1440 GS
£
MDW 1450 GS
£
MDW 1460 GS
£
MDW 1470 GS
£
MDW 1480 GS
£
MDW 1490 GS
£
MDW 1500 GS
£
MDW 1510 GS
£
MDW 1520 GS
£
MDW 1530 GS
£
MDW 1540 GS
£
MDW 1550 GS
£
MDW 1560 GS
£
MDW 1570 GS
£
MDW 1580 GS
£
MDW 1590 GS
£
MDW 1600 GS
£
MDW 1010 GS
£
MDW 1020 GS
£
MDW 1030 GS
£
MDW 1040 GS
£
MDW 1050 GS
£
MDW 1060 GS
£
MDW 1070 GS
£
MDW 1080 GS
£
MDW 1090 GS
£
MDW 1100 GS
£
MDW 1110 GS
£
MDW 1120 GS
£
MDW 1130 GS
£
MDW 1140 GS
£
MDW 1150 GS
£
MDW 1160 GS
£
MDW 1170 GS
£
MDW 1180 GS
£
MDW 1190 GS
£
MDW 1200 GS
£
MDW 1210 GS
£
MDW 1220 GS
£
MDW 1230 GS
£
MDW 1240 GS
£
MDW 1250 GS
£
MDW 1260 GS
£
MDW 1270 GS
£
MDW 1280 GS
£
MDW 1290 GS
£
MDW 1300 GS
£
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
l
l
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
m
m
m
m
m
m
ødød
13,1
13,2
13,3
13,4
13,5
13,6
13,7
13,8
13,9
14,0
14,1
14,2
14,3
14,4
14,5
14,6
14,7
14,8
14,9
15,0
15,1
15,2
15,3
15,4
15,5
15,6
15,7
15,8
15,9
16,0
10,1
10,2
10,3
10,4
10,5
10,6
10,7
10,8
10,9
11,0
11,1
11,2
11,3
11,4
11,5
11,6
11,7
11,8
11,9
12,0
12,1
12,2
12,3
12,4
12,5
12,6
12,7
12,8
12,9
13,0
14,0
15,0
16,0
11,0
12,0
13,0
øDøD
ll
149,9
156,1
169,3
116,2
123,5
139,7
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
l
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
l
m
m
m
m
m
m
m
m
m
m
l1
l1
LL
l2
l2l1
l1
LL
l2
l2
SUPER
MULTI-DRILLs
2, 4 2, 4
4
24
2
GS type MULTI-DRILLs
Drilling depth
(The ratio to øD): ~2 / ~4
GS Type
Grade: ACX70
Diameter ø13,1~16,0mmDiameter ø10,1~13,0mm
Cat. No.Cat. No.
Short Type (2D)Short Type (2D)
DimensionsDimensions
StockStock
DimensionsDimensions
Long Type (4D)Long Type (4D)
DimensionsDimensions
StockStock
How to Order
Drill diameter
10,2 mm
Non-Stock Items will be required minimum order quantity for 6 pcs.
Please specify the Cat. No. For example, if the diameter of the drill
is 10,2 mm, please indicate as follow.
E.g.,
(Grade)
GS Type for General Purpose Drilling of Steels
GS Type SUPER MULTI-DRILLs
MDW … GS
Type
Multi-Drills
l
=
(Ti-6Al-4V) (Inconel 718)( < HB200)
(HB200~300)
( < HB200)( > HB300) (HRC 45)
K22
ød l3
4,0
4,1
4,2
4,3
4,4
4,5
4,6
4,7
4,8
4,9
5,0
5,1
5,2
5,3
5,4
5,5
5,6
5,7
5,8
5,9
6,0
6,1
6,2
6,3
6,4
6,5
6,6
6,7
6,8
6,9
7,0
7,1
7,2
7,3
7,4
7,5
7,6
7,7
7,8
7,9
8,0
66 17 24
66 20 28
79 24 34
79 29 41
6 36
6 36
8 36
8 36
l
l
l
l
l
l
l
l
l
l
l
l
l
MDS 040 SKHAK
MDS 041 SKHAK
MDS 042 SKHAK
MDS 043 SKHAK
MDS 044 SKHAK
MDS 045 SKHAK
MDS 046 SKHAK
MDS 047 SKHAK
MDS 048 SKHAK
MDS 049 SKHAK
MDS 050 SKHAK
MDS 051 SKHAK
MDS 052 SKHAK
MDS 053 SKHAK
MDS 054 SKHAK
MDS 055 SKHAK
MDS 056 SKHAK
MDS 057 SKHAK
MDS 058 SKHAK
MDS 059 SKHAK
MDS 060 SKHAK
MDS 061 SKHAK
MDS 062 SKHAK
MDS 063 SKHAK
MDS 064 SKHAK
MDS 065 SKHAK
MDS 066 SKHAK
MDS 067 SKHAK
MDS 068 SKHAK
MDS 069 SKHAK
MDS 070 SKHAK
MDS 071 SKHAK
MDS 072 SKHAK
MDS 073 SKHAK
MDS 074 SKHAK
MDS 075 SKHAK
MDS 076 SKHAK
MDS 077 SKHAK
MDS 078 SKHAK
MDS 079 SKHAK
MDS 080 SKHAK
SK-HAK
øD
(mm) l1
Ll2ød l3
8,1
8,2
8,3
8,4
8,5
8,6
8,7
8,8
8,9
9,0
9,1
9,2
9,3
9,4
9,5
9,6
9,7
9,8
9,9
10,0
10,1
10,2
10,3
10,4
10,5
10,6
10,7
10,8
10,9
11,0
11,1
11,2
11,3
11,4
11,5
11,6
11,7
11,8
11,9
12,0
89 35 47
89 35 47
102 40 55
102 40 55
10 40
12 45
l
l
l
l
l
l
l
l
l
MDS 081 SKHAK
MDS 082 SKHAK
MDS 083 SKHAK
MDS 084 SKHAK
MDS 085 SKHAK
MDS 086 SKHAK
MDS 087 SKHAK
MDS 088 SKHAK
MDS 089 SKHAK
MDS 090 SKHAK
MDS 091 SKHAK
MDS 092 SKHAK
MDS 093 SKHAK
MDS 094 SKHAK
MDS 095 SKHAK
MDS 096 SKHAK
MDS 097 SKHAK
MDS 098 SKHAK
MDS 099 SKHAK
MDS 100 SKHAK
MDS 101 SKHAK
MDS 102 SKHAK
MDS 103 SKHAK
MDS 104 SKHAK
MDS 105 SKHAK
MDS 106 SKHAK
MDS 107 SKHAK
MDS 108 SKHAK
MDS 109 SKHAK
MDS 110 SKHAK
MDS 111 SKHAK
MDS 112 SKHAK
MDS 113 SKHAK
MDS 114 SKHAK
MDS 115 SKHAK
MDS 116 SKHAK
MDS 117 SKHAK
MDS 118 SKHAK
MDS 119 SKHAK
MDS 120 SKHAK
SK-HAK
øD
(mm) l1
Ll2
vc
f
vc
f
vc
f
vc
f
50 – 80 – 120
0,15 – 0,25
50 – 120 – 140
0,20 – 0,35
90 – 140 – 170
0,25 – 0,35
100 – 150 – 180
0,30 – 0,40
50 – 75 – 100
0,15 – 0,25
70 – 110 – 140
0,20 – 0,35
80 – 120 – 150
0,25 – 0,35
80 – 130 – 160
0,25 – 0,40
40 – 65 – 80
0,10 – 0,20
40 – 70 – 80
0,10 – 0,25
40 – 80 – 100
0,15 – 0,30
50 – 90 – 120
0,15 – 0,30
20 – 35 – 50
0,08 – 0,10
30 – 40 –60
0,10 – 0,15
30 – 45 – 60
0,12 – 0,20
30 – 45 – 60
0,15 – 0,25
30 – 45 – 60
0,10 – 0,20
50 – 70 – 90
0,10 – 0,25
50 – 80 – 110
0,15 – 0,30
50 – 80 – 110
0,15 – 0,30
40 – 60 – 100
0,15 – 0,25
70 – 90 – 120
0,20 – 0,35
80 – 100 – 130
0,25 – 0,35
80 – 110 – 140
0,25 – 0,40
80 – 100 – 120
0,15 – 0,30
100 – 130 – 140
0,20 – 0,35
100 – 150 – 160
0,25 – 0,40
100 – 150 – 160
0,25 – 0,40
20 – 30 – 40
0,08 – 0,10
25 – 30 – 40
0,08 – 0,12
25 – 35 – 40
0,10 – 0,15
25 – 35 – 40
0,10 – 0,15
10 – 20 – 30
0,05 – 0,08
15 – 25 – 30
0,08 – 0,10
20 – 30– 35
0,08 – 0,10
20 – 30 – 35
0,08 – 0,10
~ ø 5
~ ø10
~ ø16
~ ø20
Euro stock
Diameter
(mm)
Steels Steels Alloy Steels
Hardened Steels Stainless Steels
Ductile
Cast Irons
Grey
Cast Irons
Titanium Alloys Inconel
Recommended Cutting Conditions for K-HAK Type Multi-Drills
( vc : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)
Diameter ø8,1~12,0mm
K Type SUPER MULTI-DRILLs (DIN)
TiAlN Coated Solid Carbide Drills to DIN6537 ( ø-Tolerance: m7 )
MDS … SK-HAK Type
Diameter ø4,0~8,0mm
Cat. No.
DIN 6537 K (Short Type)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Cat. No.
DIN 6537 K (Short Type)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Helix angle: 30°
l
1
= Effective drilling length
Grade: ACW70
Short Type
Multi-Drills
K23
S : 3 ~ 3,5 D
M : ~ 5 D
6 36
6 36
8 36
8 36
10 40
12 45
ød l3
4,0
4,1
4,2
4,3
4,4
4,5
4,6
4,7
4,8
4,9
5,0
5,1
5,2
5,3
5,4
5,5
5,6
5,7
5,8
5,9
6,0
6,1
6,2
6,3
6,4
6,5
6,6
6,7
6,8
6,9
7,0
7,1
7,2
7,3
7,4
7,5
7,6
7,7
7,8
7,9
8,0
74 29 36
82 35 44
91 43 53
91 43 53
l
l
l
l
l
l
l
l
l
l
MDS 040 MKHAK
MDS 041 MKHAK
MDS 042 MKHAK
MDS 043 MKHAK
MDS 044 MKHAK
MDS 045 MKHAK
MDS 046 MKHAK
MDS 047 MKHAK
MDS 048 MKHAK
MDS 049 MKHAK
MDS 050 MKHAK
MDS 051 MKHAK
MDS 052 MKHAK
MDS 053 MKHAK
MDS 054 MKHAK
MDS 055 MKHAK
MDS 056 MKHAK
MDS 057 MKHAK
MDS 058 MKHAK
MDS 059 MKHAK
MDS 060 MKHAK
MDS 061 MKHAK
MDS 062 MKHAK
MDS 063 MKHAK
MDS 064 MKHAK
MDS 065 MKHAK
MDS 066 MKHAK
MDS 067 MKHAK
MDS 068 MKHAK
MDS 069 MKHAK
MDS 070 MKHAK
MDS 071 MKHAK
MDS 072 MKHAK
MDS 073 MKHAK
MDS 074 MKHAK
MDS 075 MKHAK
MDS 076 MKHAK
MDS 077 MKHAK
MDS 078 MKHAK
MDS 079 MKHAK
MDS 080 MKHAK
MK-HAK
øD
(mm) l1
Ll2ød l3
8,1
8,2
8,3
8,4
8,5
8,6
8,7
8,8
8,9
9,0
9,1
9,2
9,3
9,4
9,5
9,6
9,7
9,8
9,9
10,0
10,1
10,2
10,3
10,4
10,5
10,6
10,7
10,8
10,9
11,0
11,1
11,2
11,3
11,4
11,5
11,6
11,7
11,8
11,9
12,0
103 49 61
103 49 61
118 56 71
118 56 71
l
l
l
l
l
l
l
l
l
MDS 081 MKHAK
MDS 082 MKHAK
MDS 083 MKHAK
MDS 084 MKHAK
MDS 085 MKHAK
MDS 086 MKHAK
MDS 087 MKHAK
MDS 088 MKHAK
MDS 089 MKHAK
MDS 090 MKHAK
MDS 091 MKHAK
MDS 092 MKHAK
MDS 093 MKHAK
MDS 094 MKHAK
MDS 095 MKHAK
MDS 096 MKHAK
MDS 097 MKHAK
MDS 098 MKHAK
MDS 099 MKHAK
MDS 100 MKHAK
MDS 101 MKHAK
MDS 102 MKHAK
MDS 103 MKHAK
MDS 104 MKHAK
MDS 105 MKHAK
MDS 106 MKHAK
MDS 107 MKHAK
MDS 108 MKHAK
MDS 109 MKHAK
MDS 110 MKHAK
MDS 111 MKHAK
MDS 112 MKHAK
MDS 113 MKHAK
MDS 114 MKHAK
MDS 115 MKHAK
MDS 116 MKHAK
MDS 117 MKHAK
MDS 118 MKHAK
MDS 119 MKHAK
MDS 120 MKHAK
MK-HAK
øD
(mm) l1
Ll2
MDS 102
M K-HAK , ACW70
Multi-
Drill
Solid type
Drill diameter
10,2 mm
Cylindrical shank and
spiral coolant holes to:
DIN6535 Form HAK
How to Order
Non-Stock Items will be required
minimum order quantity for 6 pcs.
Please specify the Cat. No.
For example, if the diameter of the
drill is 10,2 mm, please indicate as
follow.
E.g.,
(Grade)
K Type SUPER MULTI-DRILLs (DIN)
MDS … MK-HAK Type
Diameter ø4,0~8,0mm
Cat. No.
DIN 6537 L (Long Type)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø8,1~12,0mm
Cat. No.
DIN 6537 L (Long Type)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Long Type TiAlN Coated Solid Carbide Drills to DIN6537 ( ø-Tolerance: m7 )
Helix angle: 30°
l
1
= Effective drilling length
Grade: ACW70
Multi-Drills
( < HB200)
K24
vc
f
vc
f
vc
f
vc
f
~ ø 5
~ ø10
~ ø15
~ ø20
40 – 60 – 80
0,15 – 0,25
50 – 70 – 120
0,20 – 0,35
60 – 80 – 120
0,25 – 0,35
60 – 90 – 120
0,30 – 0,40
40 – 60 – 80
0,15 – 0,25
50 – 70 – 110
0,20 – 0,35
50 – 70 – 120
0,25 – 0,35
60 – 80 – 120
0,25 – 0,40
15 – 30 – 45
0,10 – 0,20
20 – 40 – 50
0,10 – 0,20
20 – 40 – 60
0,15 – 0,25
30 – 40 – 60
0,15 – 0,25
15 – 40 – 55
0,08 – 0,15
15 – 45 – 60
0,10 – 0,20
20 – 50 – 70
0,10 – 0,20
20 – 50 – 70
0,10 – 0,20
40 – 60 – 80
0,15 – 0,25
50 – 70 – 100
0,20 – 0,35
50 – 70 – 100
0,25 – 0,35
60 – 80 – 100
0,25 – 0,40
40 – 70 – 90
0,15 – 0,30
50 – 80 – 120
0,20 – 0,35
60 – 90 – 120
0,25 – 0,35
60 – 90 – 120
0,25 – 0,45
ød l3
2,0 2,0
2,1 2,1
2,2 2,2
2,3 2,3
2,4 2,4
2,5 2,5
2,6 2,6
2,7 2,7
2,8 2,8
2,9 2,9
3,0 3,0
3,1 3,1
3,2 3,2
3,3 3,3
3,4 3,4
3,5 3,5
3,6 3,6
3,7 3,7
3,8 3,8
3,9 3,9
4,0 4,0
4,1 4,1
4,2 4,2
4,3 4,3
4,4 4,4
4,5 4,5
4,6 4,6
4,7 4,7
4,8 4,8
4,9 4,9
5,0 5,0
5,1 5,1
5,2 5,2
5,3 5,3
5,4 5,4
5,5 5,5
5,6 5,6
5,7 5,7
5,8 5,8
5,9 5,9
6,0 6,0
42 9,5 12
43 10,2 13
44 10,9 14
46 12,4 16
49 14,0 18
52 15,6 20
55 17,0 22
58 18,4 24
62 19,6 26
66 22,8 30
30
30
30
30
31
32
33
34
36
36
MDS 020
££
MDS 021
££
MDS 022
££
MDS 023
££
MDS 024
££
MDS 025
££
MDS 026
££
MDS 027
££
MDS 028
££
MDS 029
££
MDS 030
££
MDS 031
££
MDS 032
££
MDS 033
££
MDS 034
££
MDS 035
££
MDS 036
££
MDS 037
££
MDS 038
££
MDS 039
££
MDS 040
££
MDS 041
££
MDS 042
££
MDS 043
££
MDS 044
££
MDS 045
££
MDS 046
££
MDS 047
££
MDS 048
££
MDS 049
££
MDS 050
££
MDS 051
££
MDS 052
££
MDS 053
££
MDS 054
££
MDS 055
££
MDS 056
££
MDS 057
££
MDS 058
££
MDS 059
££
MDS 060
££
øD l1
Ll2
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
SK SG
ød l3
6,1 6,1
6,2 6,2
6,3 6,3
6,4 6,4
6,5 6,5
6,6 6,6
6,7 6,7
6,8 6,8
6,9 6,9
7,0 7,0
7,1 7,1
7,2 7,2
7,3 7,3
7,4 7,4
7,5 7,5
7,6 7,6
7,7 7,7
7,8 7,8
7,9 7,9
8,0 8,0
8,1 8,1
8,2 8,2
8,3 8,3
8,4 8,4
8,5 8,5
8,6 8,6
8,7 8,7
8,8 8,8
8,9 8,9
9,0 9,0
9,1 9,1
9,2 9,2
9,3 9,3
9,4 9,4
9,5 9,5
9,6 9,6
9,7 9,7
9,8 9,8
9,9 9,9
10,0 10,0
70 23,0 31
74 25,0 34
79 26,8 37
84 28,6 40
89 30,3 43
39
40
42
44
46
MDS 061
££
MDS 062
££
MDS 063
££
MDS 064
££
MDS 065
££
MDS 066
££
MDS 067
££
MDS 068
££
MDS 069
££
MDS 070
££
MDS 071
££
MDS 072
££
MDS 073
££
MDS 074
££
MDS 075
££
MDS 076
££
MDS 077
££
MDS 078
££
MDS 079
££
MDS 080
££
MDS 081
££
MDS 082
££
MDS 083
££
MDS 084
££
MDS 085
££
MDS 086
££
MDS 087
££
MDS 088
££
MDS 089
££
MDS 090
££
MDS 091
££
MDS 092
££
MDS 093
££
MDS 094
££
MDS 095
££
MDS 096
££
MDS 097
££
MDS 098
££
MDS 099
££
MDS 100
££
øD l1
Ll2
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
SK SG
s
=
SK, SG SK, SG
Stainless Steels
Diameter
(mm)
Soft Steels
(under
HB250)
General Steels,
Alloy Steels
Die Steels
(about HB250)
Ductile
Cast Irons
Grey
Cast Irons
Recommended Cutting Conditions for K Type Multi-Drills
( vc : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)
SUPER MULTI-DRILLs
MDS … SK/SG Type
Short Type Cylindrical Solid Carbide Drills without Coolant Holes
Diameter ø2,0~6,0mm
Cat. No.
Short Type
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø6,1~10,0mm
Cat. No.
Short Type
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Helix angle: 30°
l
1
= Effective drilling length
To be replaced by new item
Multi-Drills
K25
MDS 102 SK ACW70
vc
f
vc
f
vc
f
vc
f
~ ø 6
~ ø10
~ ø14
~ ø20
80 – 120 – 200
0,2 – 0,3 – 0,4
80 – 120 – 200
0,25 – 0,35 – 0,45
80 – 120 – 200
0,25 – 0,45 – 0,6
80 – 120 – 200
0,25 – 0,45 – 0,7
25 – 55 – 80
0,2 – 0,25 – 0,3
25 – 55 – 80
0,25 – 0,35 – 0,4
25 – 55 – 80
0,25 – 0,4 – 0,5
25 – 55 – 80
0,25 – 0,4 – 0,6
25 – 50 – 70
0,15 – 0,2 – 0,25
25 – 50 – 70
0,2 – 0,3 – 0,35
25 – 50 – 70
0,2 – 0,35 – 0,4
25 – 50 – 70
0,2 – 0,4 – 0,5
S : 2,5 ~ 3D
ød l3
89 30,3 43
95 32,8 47
102 35,2 51
øD l1
Ll2
s
s
s
s
s
s
s
SK SG
ød l3
102 35,2 51
107 37,2 54
10,1 10,1
10,2 10,2
10,3 10,3
10,4 10,4
10,5 10,5
10,6 10,6
10,7 10,7
10,8 10,8
10,9 10,9
11,0 11,0
11,1 11,1
11,2 11,2
11,3 11,3
11,4 11,4
11,5 11,5
11,6 11,6
11,7 11,7
11,8 11,8
11,9 11,9
12,0 12,0
46
48
51
MDS 101
££
MDS 102
££
MDS 103
££
MDS 104
££
MDS 105
££
MDS 106
££
MDS 107
££
MDS 108
££
MDS 109
££
MDS 110
££
MDS 111
££
MDS 112
££
MDS 113
££
MDS 114
££
MDS 115
££
MDS 116
££
MDS 117
££
MDS 118
££
MDS 119
££
MDS 120
££
12,1 12,1
12,2 12,2
12,3 12,3
12,4 12,4
12,5 12,5
12,6 12,6
12,7 12,7
12,8 12,8
12,9 12,9
13,0 13,0
13,1 13,1
13,2 13,2
13,3 13,3
13,4 13,4
13,5 13,5
13,6 13,6
13,7 13,7
13,8 13,8
13,9 13,9
14,0 14,0
51
53
MDS 121
££
MDS 122
££
MDS 123
££
MDS 124
££
MDS 125
££
MDS 126
££
MDS 127
££
MDS 128
££
MDS 129
££
MDS 130
££
MDS 131
££
MDS 132
££
MDS 133
££
MDS 134
££
MDS 135
££
MDS 136
££
MDS 137
££
MDS 138
££
MDS 139
££
MDS 140
££
øD l1
Ll2
SK SG
SK, SG SK, SG
Recommended Cutting Conditions for G Type Multi-Drills
How to Order
( vc : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)
Diameter
(mm) Grey Cast Irons Aluminium AlloysDuctile Cast Irons
Multi-
Drill
Solid type
Drill diameter
10,2 mm
K : K -Type drill
G : G-Type drill
Non-Stock Items will be required minimum order quantity for 6 pcs.
Please specify the Cat. No. For example, if the diameter of the drill
is 10,2 mm, please indicate as follow.
E.g.,
(Grade)
SK Type
K Type: Coated Multi-Drill for General Purpose Drilling of Steels
G Type: Uncoated Multi-Drill for Cast Irons and Aluminium Alloys
SG Type
Grade: A1Grade: ACW70
Diameter ø10,1~12,0mm
Cat. No.
Short Type
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø12,1~14,0mm
Cat. No.
Short Type
Stock
Dimensions (mm)
Dimensions (mm)
Shank
SUPER MULTI-DRILLs
MDS … SK/SG
Type
Multi-Drills
s
=
K26
MDS 102 M K , ACW70
ød l3
2,0 2,0
2,1 2,1
2,2 2,2
2,3 2,3
2,4 2,4
2,5 2,5
2,6 2,6
2,7 2,7
2,8 2,8
2,9 2,9
3,0 3,0
3,1 3,1
3,2 3,2
3,3 3,3
3,4 3,4
3,5 3,5
3,6 3,6
3,7 3,7
3,8 3,8
3,9 3,9
4,0 4,0
4,1 4,1
4,2 4,2
4,3 4,3
4,4 4,4
4,5 4,5
4,6 4,6
4,7 4,7
4,8 4,8
4,9 4,9
5,0 5,0
5,1 5,1
5,2 5,2
5,3 5,3
5,4 5,4
5,5 5,5
5,6 5,6
5,7 5,7
5,8 5,8
5,9 5,9
6,0 6,0
45,4 12,9 15,4
46,4 13,6 16,4
47,5 14,4 17,5
49,5 15,9 19,5
52,6 17,6 21,6
56,7 20,3 24,7
60,8 22,8 27,8
65,9 26,3 31,9
69,9 28,0 33,9
77,0 32,4 39,0
82,1 34,9 42,1
30
30
30
30
31
32
33
34
36
38
40
MDS 020
££
MDS 021
££
MDS 022
££
MDS 023
££
MDS 024
££
MDS 025
££
MDS 026
££
MDS 027
££
MDS 028
££
MDS 029
££
MDS 030
££
MDS 031
££
MDS 032
££
MDS 033
££
MDS 034
££
MDS 035
££
MDS 036
££
MDS 037
££
MDS 038
££
MDS 039
££
MDS 040
££
MDS 041
££
MDS 042
££
MDS 043
££
MDS 044
££
MDS 045
££
MDS 046
££
MDS 047
££
MDS 048
££
MDS 049
££
MDS 050
££
MDS 051
££
MDS 052
££
MDS 053
££
MDS 054
££
MDS 055
££
MDS 056
££
MDS 057
££
MDS 058
££
MDS 059
££
MDS 060
££
øD l1
Ll2
s
s
s
s
s
s
s
MK
MG
ød l3
6,1 6,1
6,2 6,2
6,3 6,3
6,4 6,4
6,5 6,5
6,6 6,6
6,7 6,7
6,8 6,8
6,9 6,9
7,0 7,0
7,1 7,1
7,2 7,2
7,3 7,3
7,4 7,4
7,5 7,5
7,6 7,6
7,7 7,7
7,8 7,8
7,9 7,9
8,0 8,0
8,1 8,1
8,2 8,2
8,3 8,3
8,4 8,4
8,5 8,5
8,6 8,6
8,7 8,7
8,8 8,8
8,9 8,9
9,0 9,0
9,1 9,1
9,2 9,2
9,3 9,3
9,4 9,4
9,5 9,5
9,6 9,6
9,7 9,7
9,8 9,8
9,9 9,9
10,0 10,0
82,1 34,9 42,1
84,2 35,8 44,2
88,3 37,3 46,3
91,4 39,8 49,4
97,5 44,3 54,5
99,6 45,8 56,6
103,7 48,3 59,7
106,8 49,8 61,8
40
40
41
42
43
43
44
45
MDS 061
££
MDS 062
££
MDS 063
££
MDS 064
££
MDS 065
££
MDS 066
££
MDS 067
££
MDS 068
££
MDS 069
££
MDS 070
££
MDS 071
££
MDS 072
££
MDS 073
££
MDS 074
££
MDS 075
££
MDS 076
££
MDS 077
££
MDS 078
££
MDS 079
££
MDS 080
££
MDS 081
££
MDS 082
££
MDS 083
££
MDS 084
££
MDS 085
££
MDS 086
££
MDS 087
££
MDS 088
££
MDS 089
££
MDS 090
££
MDS 091
££
MDS 092
££
MDS 093
££
MDS 094
££
MDS 095
££
MDS 096
££
MDS 097
££
MDS 098
££
MDS 099
££
MDS 100
££
øD l1
Ll2
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
MK
MG
M : ~ 4D
MK, MG MK, MG
MK
To be replaced by new item
Multi-
Drill
Solid type
Drill diameter
10,2 mm
K : K -Type drill
G : G-Type drill
How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs.
Please specify the Cat. No. For example, if the diameter of the drill
is 10,2 mm, please indicate as follow.
E.g.,
(Grade)
SUPER MULTI-DRILLs
MDS … MK/MG Type
Long Type Cylindrical Solid Carbide Drills without Coolant Holes
Diameter ø2,0~6,0mm
Cat. No.
Long Type
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø6,1~10,0mm
Cat. No.
Long Type
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Helix angle: 30°
l
1
= Effective drilling length
Multi-Drills
K27
vc
f
vc
f
vc
f
vc
f
~ ø 5
~ ø10
~ ø15
~ ø20
40 – 60 – 80
0,15 – 0,25
50 – 70 – 120
0,20 – 0,35
60 – 80 – 120
0,25 – 0,35
60 – 90 – 120
0,30 – 0,40
40 – 60 – 80
0,15 – 0,25
50 – 70 – 110
0,20 – 0,35
50 – 70 – 120
0,25 – 0,35
60 – 80 – 120
0,25 – 0,40
15 – 30 – 45
0,10 – 0,20
20 – 40 – 50
0,10 – 0,20
20 – 40 – 60
0,15 – 0,25
30 – 40 – 60
0,15 – 0,25
15 – 40 – 55
0,08 – 0,15
15 – 45 – 60
0,10 – 0,20
20 – 50 – 70
0,10 – 0,20
20 – 50 – 70
0,10 – 0,20
40 – 60 – 80
0,15 – 0,25
50 – 70 – 100
0,20 – 0,35
50 – 70 – 100
0,25 – 0,35
60 – 80 – 100
0,25 – 0,40
40 – 70 – 90
0,15 – 0,30
50 – 80 – 120
0,20 – 0,35
60 – 90 – 120
0,25 – 0,35
60 – 90 – 120
0,25 – 0,45
vc
f
vc
f
vc
f
vc
f
~ ø 6
~ ø10
~ ø14
~ ø20
80 – 120 – 200
0,2 – 0,3 – 0,4
80 – 120 – 200
0,25 – 0,35 – 0,45
80 – 120 – 200
0,25 – 0,45 – 0,6
80 – 120 – 200
0,25 – 0,45 – 0,7
25 – 55 – 80
0,2 – 0,25 – 0,3
25 – 55 – 80
0,25 – 0,35 – 0,4
25 – 55 – 80
0,25 – 0,4 – 0,5
25 – 55 – 80
0,25 – 0,4 – 0,6
25 – 50 – 70
0,15 – 0,2 – 0,25
25 – 50 – 70
0,2 – 0,3 – 0,35
25 – 50 – 70
0,2 – 0,35 – 0,4
25 – 50 – 70
0,2 – 0,4 – 0,5
ød l3
10,1 10,1
10,2 10,2
10,3 10,3
10,4 10,4
10,5 10,5
10,6 10,6
10,7 10,7
10,8 10,8
10,9 10,9
11,0 11,0
11,1 11,1
11,2 11,2
11,3 11,3
11,4 11,4
11,5 11,5
11,6 11,6
11,7 11,7
11,8 11,8
11,9 11,9
12,0 12,0
113,9 55,3 67,9
116,0 56,8 70,0
120,2 59,4 73,2
123,2 60,8 75,2
46
46
47
48
MDS 101
££
MDS 102
££
MDS 103
££
MDS 104
££
MDS 105
££
MDS 106
££
MDS 107
££
MDS 108
££
MDS 109
££
MDS 110
££
MDS 111
££
MDS 112
££
MDS 113
££
MDS 114
££
MDS 115
££
MDS 116
££
MDS 117
££
MDS 118
££
MDS 119
££
MDS 120
££
øD l1
Ll2
s
s
s
s
s
s
s
MK
MG
ød l3
12,1 12,1
12,2 12,2
12,3 12,3
12,4 12,4
12,5 12,5
12,6 12,6
12,7 12,7
12,8 12,8
12,9 12,9
13,0 13,0
13,1 13,1
13,2 13,2
13,3 13,3
13,4 13,4
13,5 13,5
13,6 13,6
13,7 13,7
13,8 13,8
13,9 13,9
14,0 14,0
137,3 73,3 78,3
139,4 84,8 80,4
146,5 70,3 86,5
149,6 71,8 88,6
59
59
60
61
MDS 121
££
MDS 122
££
MDS 123
££
MDS 124
££
MDS 125
££
MDS 126
££
MDS 127
££
MDS 128
££
MDS 129
££
MDS 130
££
MDS 131
££
MDS 132
££
MDS 133
££
MDS 134
££
MDS 135
££
MDS 136
££
MDS 137
££
MDS 138
££
MDS 139
££
MDS 140
££
øD l1
Ll2
MK
MG
MK, MG MK, MG
Stainless Steels
Diameter
(mm)
Soft Steels
(under
HB250)
General Steels,
Alloy Steels
Die Steels
(about HB250)
Ductile
Cast Irons
Grey
Cast Irons
Recommended Cutting Conditions for K Type Multi-Drills
( vc : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)
Recommended Cutting Conditions for G Type Multi-Drills
( vc : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)
Diameter
(mm) Grey Cast Irons Aluminium AlloysDuctile Cast Irons
Stock
Diameter ø10,1~12,0mm
Cat. No.
Long Type
Stock
Dimensions (mm)
Dimensions (mm)
Schaft
Diameter ø12,1~14,0mm
Cat. No.
Long Type
Dimensions (mm)
Dimensions (mm)
Schaft
SUPER MULTI-DRILLs
MDS … MK/MG Type
K Type: Coated Multi-Drill for General Purpose Drilling of Steels
G Type: Uncoated Multi-Drill for Cast Irons and Aluminium Alloys
MK Type MG Type
Grade: A1Grade: ACW70
Multi-Drills
K28
8
MDF
Improves
drilling stability
by ensuring
web thickness.
Burrs at hole exit
MDF
Conventional
general purpose drill
Work Material:
Drill:
Cutting Conditions:
Equipment:
15CrMo5
MDF0500S2D (Ø5,0mm 2D)
vc = 65m/min, f = 0,12mm/rev
H = 10mm, 150 holes, wet
Vertical machining center
Reduces exit burrs by more than half
compared to general-purpose drills
Hole expansion drilling
Deep spot facing Avoiding interference with
work materials
High-efcient spot facing
Drilling in non-horizontal surfaces
(such as inclined and cylindrical)
Interrupted drilling
Cross drilling Pre-tap hole drilling in thin
sheets
MDF
Conventional
general purpose drill
Flat MultiDrill MDF type
Burr height: 0,18mm
Conventional general type
Burr height: 0,44mm
General Features
The at MultiDrill MDF type is a solid carbide drill that can be used
for various purposes including high-efciency spot facing and dril-
ling in inclined and curved surfaces.
Advantages
Can be used in a variety of drilling applications thanks to its point angle of 180°
Applicable to high-efciency spot facing, drilling in non-horizontal surfaces such as inclined and
cylindrical surfaces and interrupted drilling. It also reduces burrs at hole exits.
Improved machining stability
Achieves high rigidity by employing RS THINNING, which ensures web thickness on the
bottom face.
Excellent chip evacuation performance
Achieves excellent chip evacuation thanks to its wide chip pocket and high-quality rake face
shape.
Excellent cutting edge strength
Achieves excellent cutting edge strength thanks to optimized cutting edge design.
Expanded lineup of long type
An expanded lineup of long type drills with diameters between Ø3,0 and Ø20,0mm that are
capable of drilling with an overhang length up to L/D=10.
Expanded lineup of types with oil hole
Supports internal coolant. For deeper drilling (3D, 5D).
Reduction of Burrs at Hole Exit
Applications
Flat MultiDrill
MDF Type
Coated Carbide Drills for Spot Facing
Multi-Drills
THINNING
New
Long Type Long Type
K29
MDF
S2D Ø0,3 - Ø20,0 ≤ 2,0
MDF
L2D Ø0,3 - Ø20,0 ≤ 2,0
MDF
H3D Ø0,3 - Ø16,0 ≤ 3,0
MDF
H5D Ø0,3 - Ø16,0 ≤ 5,0
MDF
MDF
0 1000 1500
500
0,1
0,2
0,3
0,4
0,5
0
0-0,5°
2 - 3°
xx
x
x
1 2
1 2
1 2
B
A
B
A
Flat MultiDrill
MDF Type
Coated Carbide Drills for Spot Facing
Multi-Drills
Long Type (L2D)
With Oil Hole (H3D Type / H5D Type)
Support for internal coolant allows for deeper at hole drilling.
Drilling that uses oil hole L/D=5 requires a guide hole of the same
diameter or a centering hole larger than the tool diameter.
Deep Spot Facing Long Overhang Spot Facing
Inclined Surface Drilling Controlling Burrs and Chips when Withdrawn
Series
Using Flat Drills, General-Purpose Drills and Endmills
ØDc < 6mm Stepped Shank Products
ØDc ≥ 6mm Relief Shank Products
Tool:
Work Material:
Cutting Conditions:
MDF0600H5D
C50, Ø6mm
vc=140m/min,
f =0,15mm/rev
H=30mm (5D)
Internal Coolant
Overhang 45mm
Prepared Hole 3mm
(0,5D)
Competit.
Product
Competitor`s Product
Tool:
Work Material:
Cutting Conditions:
MDF0600H3D
C50,
vc=90m/min,
f =0,1mm/rev
H=18mm (3D)
Internal Coolant
Overhang 35mm
Hole Oversize (mm)
Tool:
Work Material:
Cutting Conditions:
MDF0500S2D
15CrMo5
vc=65m/min,
f =0,08mm/rev
H=10mm
External MQL
Tool:
Work Material:
Cutting Conditions:
MDF1000S2D
St 42-3
vc=75m/min,
f =0,12mm/rev
H=5mm
External MQL
Tool Flat Drill
MDF Type
General Purpose Drill
GS/HGS Type
Endmill for Spot Facing
GSX MILL Slot
Hole Bottom Shape
Drilling in horizontal
surfaces
Drilling in non-horizontal
surfaces
Traversing
Feed rate approximately half of a
general-purpose drill
Optimal
(within 2D is recommended)
Unusable
Optimal
Unusable
Unusable Optimal
Within 1D, limited to low feed rate
Feed rate one-fth or lower of a general-purpose drill
Within 1D, limited to low feed rate
Feed rate half or lower of a at drill
Convex Shape (180°) Convex Shape (135°) Concave Shape
(2° - 3° concavitiy)
(Concave Shape) (Cannot be used for
prepared hole drilling.)
Convex Shape
Concave ShapeNearly Flat
Application
External
Internal
Series
Diameter Range (mm) Hole Depth (L/D)
Able to
Continue
Breakage
1500 holes
1247holes
Entrance Hole Bottom
New
Two types
For deep at base drilling and to avoid interference with workpiece.
Drilling that uses the long shank type requires a guide hole of the same
diameter or a centering hole larger than the tool diameter.
For at base drilling in long overhang conditions, hole expansion, burr prevention.
w
K30
L
0,3* 3,0 MDF 0030S2D m40 1,0 1,3
0,4* 0040S2D m1,4 1,8
0,5
3,0
MDF 0050S2D m
40
2,0 2,2
0,6 0060S2D m2,4 2,6
0,7 0070S2D m2,8 3,1
0,8 0080S2D m3,2 3,5
0,9 0090S2D m3,6 4,0
1,0
3,0
MDF 0100S2D l
45
4,0 4,4
1,1 0110S2D m4,4 4,8
1,2 0120S2D m4,8 5,3
1,3 0130S2D m5,2 5,7
1,4 0140S2D m5,6 6,2
1,5
3,0
MDF 0150S2D l
45
6,0 6,6
1,6 0160S2D m6,4 7,0
1,7 0170S2D m6,8 7,5
1,8 0180S2D m7,2 7,9
1,9 0190S2D m7,6 8,4
2,0
4,0
MDF 0200S2D l
50
8,0 8,8
2,1 0210S2D l8,4 9,2
2,2 0220S2D l8,8 9,7
2,3 0230S2D l9,2 10,1
2,4 0240S2D l9,6 10,6
2,5
4,0
MDF 0250S2D l
50
10,0 11,0
2,6 0260S2D l10,4 11,4
2,7 0270S2D l10,8 11,9
2,8 0280S2D l11,2 12,3
2,9 0290S2D l11,6 12,8
3,0
6,0
MDF 0300S2D l
50
12,0 13,2
3,1 0310S2D l12,4 13,6
3,2 0320S2D l12,8 14,1
3,3 0330S2D l13,2 14,5
3,4 0340S2D l13,6 15,0
3,5 0350S2D l14,0 15,4
3,6
6,0
MDF 0360S2D l
50
14,4 15,8
3,7 0370S2D l14,8 16,3
3,8 0380S2D l15,2 16,7
3,9 0390S2D l15,6 17,2
4,0 0400S2D l16,0 17,6
4,1
6,0
MDF 0410S2D l
60
16,4 18,0
4,2 0420S2D l16,8 18,5
4,3 0430S2D l17,2 18,9
4,4 0440S2D l17,6 19,4
4,5 0450S2D l18,0 19,8
4,6
6,0
MDF 0460S2D l
60
18,4 20,2
4,7 0470S2D l18,8 20,7
4,8 0480S2D l19,2 21,1
4,9 0490S2D l19,6 21,6
5,0 0500S2D l20,0 22,0
5,1
6,0
MDF 0510S2D l
60
20,4 22,4
5,2 0520S2D l20,8 22,9
5,3 0530S2D l21,2 23,3
5,4 0540S2D l21,6 23,8
5,5 0550S2D l22,0 24,2
5,6
6,0
MDF 0560S2D l
60
22,4 24,6
5,7 0570S2D l22,8 25,1
5,8 0580S2D l23,2 25,5
5,9 0590S2D l23,6 26,0
6,0 0600S2D l24,0 26,4
6,1
8,0
MDF 0610S2D l
70
24,4 26,8
6,2 0620S2D l24,8 27,3
6,3 0630S2D l25,2 27,7
6,4 0640S2D l25,6 28,2
6,5 0650S2D l26,0 28,6
6,6
8,0
MDF 0660S2D l
70
26,4 29,0
6,7 0670S2D l26,8 29,5
6,8 0680S2D l27,2 29,9
6,9 0690S2D l27,6 30,4
7,0 0700S2D l28,0 30,8
L
7,1
8,0
MDF 0710S2D l
70
28,4 31,2
7,2 0720S2D l28,8 31,7
7,3 0730S2D l29,2 32,1
7,4 0740S2D l29,6 32,6
7,5 0750S2D l30,0 33,0
7,6
8,0
MDF 0760S2D l
70
30,4 33,4
7,7 0770S2D l30,8 33,9
7,8 0780S2D l31,2 34,3
7,9 0790S2D l31,6 34,8
8,0 0800S2D l32,0 35,2
8,1
10,0
MDF 0810S2D m
80
32,4 35,6
8,2 0820S2D m32,8 36,1
8,3 0830S2D m33,2 36,5
8,4 0840S2D m33,6 37,0
8,5 0850S2D l34,0 37,4
8,6
10,0
MDF 0860S2D m
80
34,4 37,8
8,7 0870S2D m34,8 38,3
8,8 0880S2D m35,2 38,7
8,9 0890S2D m35,6 39,2
9,0 0900S2D l36,0 39,6
9,1
10,0
MDF 0910S2D m
80
36,4 40,0
9,2 0920S2D m36,8 40,5
9,3 0930S2D m37,2 40,9
9,4 0940S2D m37,6 41,4
9,5 0950S2D l38,0 41,8
9,6
10,0
MDF 0960S2D m
80
38,4 42,2
9,7 0970S2D m38,8 42,7
9,8 0980S2D m39,2 43,1
9,9 0990S2D m39,6 43,6
10,0 1000S2D l40,0 44,0
10,1
12,0
MDF 1010S2D m
90
40,4 44,4
10,2 1020S2D m40,8 44,9
10,3 1030S2D m41,2 45,3
10,4 1040S2D m41,6 45,8
10,5 1050S2D l42,0 46,2
10,6
12,0
MDF 1060S2D m
90
42,4 46,6
10,7 1070S2D m42,8 47,1
10,8 1080S2D m43,2 47,5
10,9 1090S2D m43,6 48,0
11,0 1100S2D l44,0 48,4
11,1
12,0
MDF 1110S2D m
90
44,4 48,8
11,2 1120S2D m44,8 49,3
11,3 1130S2D m45,2 49,7
11,4 1140S2D m45,6 50,2
11,5 1150S2D l46,0 50,6
11,6
12,0
MDF 1160S2D m
90
46,4 51,0
11,7 1170S2D m46,8 51,5
11,8 1180S2D m47,2 51,9
11,9 1190S2D m47,6 52,4
12,0 1200S2D l48,0 52,8
12,5
14,0
MDF 1250S2D m100 50,0 54,0
13,0 1300S2D m52,0 56,8
13,5 1350S2D m110 54,0 59,6
14,0 1400S2D m56,0 62,4
14,5
16,0
MDF 1450S2D m110 58,0 65,2
15,0 1500S2D m60,0 68,0
15,5 1550S2D m115 62,0 70,8
16,0 1600S2D m64,0 73,6
16,5
18,0
MDF 1650S2D m125 66,0 72,4
17,0 1700S2D m68,0 75,2
17,5 1750S2D m130 70,0 78,0
18,0 1800S2D m72,0 80,8
18,5
20,0
MDF 1850S2D m
140
74,0 83,6
19,0 1900S2D m76,0 86,4
19,5 1950S2D m78,0 89,2
20,0 2000S2D m80,0 92,0
1 2 1 2
180°
ØDch8
ØDsh6
1
2L
2D
m
=
l
=
<0,28% >0,28%
<45HRC >45HRC
<0,28% >0,28%
<45HRC >45HRC
Multi-Drills
Diameter
ØDc
(mm)
Shank
ØDs
(mm)
Cat. No. Stock Dimensions (mm) Diameter
ØDc
(mm)
Shank
ØDs
(mm)
Cat. No. Stock Dimensions (mm)
Flat MultiDrill
MDF Type
MDF S2D Type
External Coolant Supply (MDF S2D Type)
Euro stock
MDF Type
Diameter ØDc: 0,3 ~ 7,0mm Diameter ØDc: 7,1 ~ 20,0mm
Grade: ACF75*RS Thinning is used for ØDc ≥ 0,5mm.
Japan stock
New
Carbon Steel, Alloy Steel
Hardened Steel
Stainless-
Steel
Cast
Iron
Ductile
Cast Iron
Aluminium
Alloy
Tempered
Steel
K31
2
180°
ØDsh6
1
2L
180°
ØDch8
ØDsh6
1
2
L
ØDch8
2D
ØDc ≤ ØDsØDc > ØDs
30°
<0,28% >0,28%
<45HRC >45HRC
L
3,0
6,0
MDF 0300L2D m
100
13,5 30,0
3,1 0310L2D m14,0 31,0
3,2 0320L2D m14,4 32,0
3,3 0330L2D m14,9 33,0
3,4 0340L2D m15,3 34,0
3,5 0350L2D m15,8 35,0
3,6
6,0
MDF 0360L2D m
100
16,2 36,0
3,7 0370L2D m16,7 37,0
3,8 0380L2D m17,1 38,0
3,9 0390L2D m17,6 39,0
4,0 0400L2D m18,0 40,0
4,1
6,0
MDF 0410L2D m
100
18,5 41,0
4,2 0420L2D m18,9 42,0
4,3 0430L2D m19,4 43,0
4,4 0440L2D m19,8 44,0
4,5 0450L2D m20,3 45,0
4,6
6,0
MDF 0460L2D m
100
20,7 46,0
4,7 0470L2D m21,2 47,0
4,8 0480L2D m21,6 48,0
4,9 0490L2D m22,1 49,0
5,0 0500L2D m22,5 50,0
5,1
6,0
MDF 0510L2D m
110
23,0 51,0
5,2 0520L2D m23,4 52,0
5,3 0530L2D m23,9 53,0
5,4 0540L2D m24,3 54,0
5,5 0550L2D m24,8 55,0
5,6
6,0
MDF 0560L2D m
110
25,2 56,0
5,7 0570L2D m25,7 57,0
5,8 0580L2D m26,1 58,0
5,9 0590L2D m26,6 59,0
6,0 5,0 MDF 0600L2DS5 m110 27,0 30,0
6,0 6,0 MDF 0600L2D m110 27,0 60,0
6,1
6,0
MDF 0610L2D m
120
27,5 30,5
6,2 0620L2D m27,9 30,9
6,3 0630L2D m28,4 31,4
6,4 0640L2D m28,8 31,8
6,5 0650L2D m29,3 32,3
6,6
6,0
MDF 0660L2D m
120
29,7 32,7
6,7 0670L2D m30,2 33,2
6,8 0680L2D m30,6 33,6
6,9 0690L2D m31,1 34,1
7,0 0700L2D m31,5 34,5
7,1
6,0
MDF 0710L2D m
130
32,0 35,0
7,2 0720L2D m32,4 35,4
7,3 0730L2D m32,9 35,9
7,4 0740L2D m33,3 36,3
7,5 0750L2D m33,8 36,8
7,6
6,0
MDF 0760L2D m
130
34,2 37,2
7,7 0770L2D m34,7 37,7
7,8 0780L2D m35,1 38,1
7,9 0790L2D m35,6 38,6
8,0 6,0 MDF 0800L2DS6 m130 36,0 39,0
8,0 8,0 MDF 0800L2D m130 36,0 80,0
8,1
8,0
MDF 0810L2D m
140
36,5 39,5
8,2 0820L2D m36,9 39,9
8,3 0830L2D m37,4 40,4
8,4 0840L2D m37,8 40,8
8,5 0850L2D m38,3 41,3
8,6
8,0
MDF 0860L2D m
140
38,7 41,7
8,7 0870L2D m39,2 42,2
8,8 0880L2D m39,6 42,6
8,9 0890L2D m40,1 43,1
9,0 0900L2D m40,5 43,5
9,1
8,0
MDF 0910L2D m
150
41,0 41,0
9,2 0920L2D m41,4 41,4
9,3 0930L2D m41,9 41,9
9,4 0940L2D m42,3 42,3
9,5 0950L2D m42,8 42,8
L
9,6
8,0
MDF 0960L2D m
150
43,2 46,2
9,7 0970L2D m43,7 46,7
9,8 0980L2D m44,1 47,1
9,9 0990L2D m44,6 47,6
10,0 8,0 MDF 1000L2DS8 m150 45,0 48,0
10,0 10,0 MDF 1000L2D m150 45,0 100,0
10,1
10,0
MDF 1010L2D m
160
45,5 48,5
10,2 1020L2D m45,9 48,9
10,3 1030L2D m46,4 49,4
10,4 1040L2D m46,8 49,8
10,5 1050L2D m47,3 50,3
10,6
10,0
MDF 1060L2D m
160
47,7 50,7
10,7 1070L2D m48,2 51,2
10,8 1080L2D m48,6 51,6
10,9 1090L2D m49,1 52,1
11,0 1100L2D m49,5 52,5
11,1
10,0
MDF 1110L2D m
170
50,0 53,0
11,2 1120L2D m50,4 53,4
11,3 1130L2D m50,9 53,9
11,4 1140L2D m51,3 54,3
11,5 1150L2D m51,8 54,8
11,6
10,0
MDF 1160L2D m
170
52,2 55,2
11,7 1170L2D m52,7 55,7
11,8 1180L2D m53,1 56,1
11,9 1190L2D m53,6 56,6
12,0 10,0 MDF 1200L2DS10 m170 54,0 57,0
12,0 12,0 MDF 1200L2D m170 54,0 120,0
12,5
12,0
MDF 1250L2D m180 56,3 59,3
13,0 1300L2D m58,5 61,5
13,5 1350L2D m190 60,8 63,8
14,0 12,0 MDF 1400L2DS12 m190 63,0 66,0
14,0 14,0 MDF 1400L2D m190 63,0 140,0
14,5 MDF 1450L2D m200 65,3 68,3
15,0 14,0 1500L2D m67,5 70,5
15,5 1550L2D m210 69,8 72,8
16,0 14,0 MDF 1600L2DS14 m210 72,0 75,0
16,0 16,0 MDF 1600L2D m210 72,0 160,0
16,5 MDF 1650L2D m220 74,3 77,3
17,0 16,0 1700L2D m76,5 79,5
17,5 1750L2D m230 78,8 81,8
18,0 16,0 MDF 1800L2DS16 m230 81,0 84,0
18,0 18,0 MDF 1800L2D m230 81,0 180,0
18,5
18,0
MDF 1850L2D m240 83,3 86,3
19,0 1900L2D m85,5 88,5
19,5 1950L2D m250 87,8 90,8
20,0 18,0 MDF 2000L2DS18 m250 90,0 93,0
20,0 20,0 MDF 2000L2D m250 90,0 200,0
12 12
Multi-Drills
Diameter
ØDc
(mm)
Shank
ØDs
(mm)
Cat. No. Stock Dimensions (mm) Diameter
ØDc
(mm)
Shank
ØDs
(mm)
Cat. No. Stock Dimensions (mm)
Flat MultiDrill
MDF Type
MDF L2D Type, Long Type
External Coolant Supply (L2D Type, Long Type)
Grade: ACF75
Drilling that uses this tool requires a guide hole of the same diameter
or a centering hole larger than the tool diameter.
Diameter ØDc: 3,0 ~ 9,5mm Diameter ØDc: 9,6 ~ 20,0mm
New
Carbon Steel, Alloy Steel
Hardened Steel
Stainless-
Steel
Cast
Iron
Ductile
Cast Iron
Aluminium
Alloy
Tempered
Steel
K32
~
Ø
0,5
vc
30 - 40 - 50 30 - 35 - 40 15 - 20 - 25 15 - 20 - 25 30 - 40 - 50 20 - 30 - 40 60 - 80 - 100
f
0,004 - 0,005 - 0,006 0,004 - 0,005 - 0,006 0,001 - 0,002 - 0,003 0,003 - 0,004 - 0,005 0,004 - 0,005 - 0,006 0,001 - 0,003 - 0,005 0,003 - 0,005 - 0,007
~
Ø
1,0
vc
45 - 55 - 65 35 - 45 - 55 20 - 30 - 40 20 - 25 - 30 45 - 55 - 65 30 - 40 - 50 80 - 100 - 120
f
0,01 - 0,03 - 0,05 0,01 - 0,03 - 0,05
0,002 - 0,006 - 0,01 0,005 - 0,007 - 0,01
0,01 - 0,03 - 0,05
0,005 - 0,01 - 0,015
0,01 - 0,02 - 0,03
~
Ø
2,0
vc
50 - 60 - 70 40 - 50 - 60 20 - 30 - 40 20 - 30 - 40 50 - 60 - 70 45 - 55 - 65 90 -110 - 130
f
0,02 - 0,04 - 0,06 0,02 - 0,04 - 0,06
0,01 - 0,018 - 0,025
0,01 - 0,015 - 0,02
0,02 - 0,04 - 0,06
0,015 - 0,03 - 0,045
0,03 - 0,05 - 0,07
~
Ø
4,0
vc
60 - 75 - 90 50 - 65 - 80 20 - 30 - 40 20 - 30 - 40 60 - 75 - 90 55 - 65 - 75 90 -110 - 130
f
0,06 - 0,08 - 0,10 0,05 - 0,08 - 0,10 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,06 - 0,08 - 0,10 0,04 - 0,06 - 0,08 0,06 - 0,08 - 0,10
~
Ø
6,0
vc
60 - 75 - 90 50 - 65 - 80 20 - 30 - 40 20 - 30 - 50 60 - 75 - 90 60 - 70 - 80 90 -110 - 130
f
0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,04 - 0,06 - 0,08 0,03 - 0,04 - 0,05 0,05 - 0,10 - 0,15 0,06 - 0,09 - 0,12 0,05 - 0,10 - 0,15
~
Ø
8,0
vc
60 - 75 - 90 50 - 65 - 80 20 - 30 - 40 20 - 30 - 50 60 - 75 - 90 60 - 70 - 80 90 -110 - 130
f
0,10 - 0,15 - 0,20 0,10 - 0,15 - 0,20 0,06 - 0,08 - 0,10 0,04 - 0,06 - 0,08 0,10 - 0,15 - 0,20 0,10 - 0,12 - 0,15 0,10 - 0,15 - 0,20
~
Ø
10,0
vc
60 - 75 - 90 50 - 65 - 80 20 - 30 - 40 20 - 30 - 50 60 - 75 - 90 60 - 70 - 80 90 -110 - 130
f
0,12 - 0,17 - 0,22 0,12 - 0,17 - 0,22 0,08 - 0,10 - 0,12 0,06 - 0,08 - 0,10 0,12 - 0,17 - 0,22 0,12 - 0,15 - 0,18 0,12 - 0,17 - 0,22
~
Ø
12,0
vc
60 - 75 - 90 50 - 65 - 80 20 - 30 - 40 20 - 30 - 50 60 - 75 - 90 60 - 70 - 80 90 -110 - 130
f
0,15 - 0,20 - 0,25 0,15 - 0,20 - 0,25 0,12 - 0,15 - 0,18 0,08 - 0,10 - 0,12 0,15 - 0,20 - 0,25 0,15 - 0,18 - 0,20 0,15 - 0,20 - 0,25
~
Ø
16,0
vc
60 - 75 - 90 50 - 65 - 80 20 - 30 - 40 20 - 30 - 50 60 - 75 - 90 60 - 70 - 80 90 -110 - 130
f
0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,30 0,14 - 0,17 - 0,20 0,10 - 0,15 - 0,20 0,17 - 0,22 - 0,27 0,15 - 0,20 - 0,25 0,20 - 0,25 - 0,30
~
Ø
20,0
vc
60 - 75 - 90 50 - 65 - 80 20 - 30 - 40 20 - 30 - 50 60 - 75 - 90 60 - 70 - 80 90 -110 - 130
f
0,25 - 0,30 - 0,35 0,25 - 0,30 - 0,35 0,16 - 0,19 - 0,22 0,15 - 0,20 - 0,25 0,25 - 0,30 - 0,35 0,20 - 0,25 - 0,30 0,25 - 0,30 - 0,35
~
Ø4
,0
vc
60 - 80 - 100 50 - 70 - 90 20 - 30 - 40 20 - 30 - 40 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,06 - 0,08 - 0,10 0,05 - 0,08 - 0,10 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,06 - 0,08 - 0,10 0,04 - 0,06 - 0,08 0,06 - 0,08 - 0,10
~
Ø
6,0
vc
60 - 80 - 100 50 - 70 - 90 20 - 30 - 40 20 - 30 - 50 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,04 - 0,06 - 0,08 0,03 - 0,04 - 0,05 0,05 - 0,10 - 0,15 0,06 - 0,09 - 0,12 0,05 - 0,10 - 0,15
~
Ø
8,0
vc
60 - 80 - 100 50 - 70 - 90 20 - 30 - 40 20 - 30 -50 70 - 85 - 100 65 - 75 - 85 90 -120 - 150
f
0,10 - 0,15 - 0,20 0,10 - 0,15 - 0,20 0,06 - 0,08 - 0,10 0,04 - 0,06 - 0,08 0,10 - 0,15 - 0,20 0,10 - 0,12 - 0,15 0,10 - 0,15 - 0,20
~
Ø10
,0
vc
60 - 80 - 100 50 - 70 - 90 20 - 30 - 40 20 - 30 - 50 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,15 - 0,20 - 0,25 0,15 - 0,20 - 0,25 0,08 - 0,10 - 0,12 0,06 - 0,08 - 0,10 0,15 - 0,20 - 0,25 0,12 - 0,15 - 0,18 0,15 - 0,20 - 0,25
~
Ø12
,0
vc
60 - 80 - 100 50 - 70 - 90 20 - 30 - 40 20 - 30 - 50 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,30 0,12 - 0,15 - 0,18 0,08 - 0,10 - 0,12 0,17 - 0,22 - 0,27 0,15 - 0,20 - 0,25 0,20 - 0,25 - 0,30
~
Ø
16,0
vc
60 - 80 - 100 50 - 70 - 90 20 - 30 - 40 20 - 30 - 50 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,30 0,14 - 0,17 - 0,20 0,10 - 0,15 - 0,20 0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,30 0,25 - 0,30 - 0,35
~
Ø
20,0
vc
60 - 80 - 100 50 - 70 - 90 20 - 30 - 40 20 - 30 - 50 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,25 - 0,30 - 0,35 0,25 - 0,30 - 0,35 0,16 - 0,19 - 0,22 0,15 - 0,20 - 0,25 0,30 - 0,35 - 0,40 0,25 - 0,30 - 0,35 0,35 - 0,40 - 0,45
m
=
l
=
Multi-Drills
Drill Diam.
ØDc (mm)
Cutting
Conditions
Soft Steel / General
Steel
(~250HB)
Alloy Steel
(
~300HB)
Hardened Steel
(
~50HRC)
Stainless Steel
(
~200HB)
Gray Cast Iron
FC250
Ductile Cast
Iron Aluminium Alloy
Drill Diam.
ØDc (mm)
Cutting
Conditions
Soft Steel / General
Steel
(~250HB)
Alloy Steel
(
~300HB)
Hardened Steel
(
~50HRC)
Stainless Steel
(
~200HB)
Gray Cast Iron
FC250
Ductile Cast
Iron Aluminium Alloy
Flat MultiDrill
MDF Type
MDF Recommended Cutting Conditions
1. The recommended hole depth is 2 x Dc. The depth shall be the depth from the highest point of the hole
when drilling inclined surfaces.
2. The recommended cutting conditions are those for drilling in at horizontal surfaces.
3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface.
3.1 Set the feed rate at ≤ 70% when the inclination angle is ≤ 30°
3.2 Set the feed rate at ≤ 50% when the inclination angle is:> 30°
4. This product is a drilling tool. Do not use it for traversing or helical milling
Recommended Cutting Conditions
Min. - Optimum - Max.
MDF S2D Type
1. Drilling that uses this tool requires a guide hole of the same diameter.
2. The cutting conditions are the recommended conditions with a guide hole.
3. The recommended hole depth is 5 x Dc. The depth is measured from the highest point of the hole on drilling in inclined
surfaces.
4. This product is a drilling tool. Do not use it for traversing or helical milling.
MDF L2D Type, Long Type
Min. - Optimum - Max.
(vc: Cutting Speed m/min f: Feed Rate mm/rev)
(vc: Cutting Speed m/min f: Feed Rate mm/rev)
Euro stock
Japan stock
New
K33
L
3,0 3 3 MDF 0300H3D l68 13,5 16,5
5 0300H5D l78 20,1 23,1
3,1 4 3 MDF 0310H3D m72 14,0 17,0
5 0310H5D m86 20,8 23,8
3,2 4 3 0320H3D m72 14,4 17,4
5 0320H5D m86 21,4 24,4
3,3 4 3 0330H3D m72 14,9 17,9
5 0330H5D m86 22,1 25,1
3,4 4 3 0340H3D m72 15,3 18,3
5 0340H5D m86 22,8 25,8
3,5 4 3 0350H3D l72 15,8 18,8
5 0350H5D l86 23,5 26,5
3,6 4 3 MDF 0360H3D m72 16,2 19,2
5 0360H5D m86 24,1 27,1
3,7 4 3 0370H3D m72 16,7 19,7
5 0370H5D m86 24,8 27,8
3,8 4 3 0380H3D m72 17,1 20,1
5 0380H5D m86 25,5 28,5
3,9 4 3 0390H3D m72 17,6 20,6
5 0390H5D m86 26,1 29,1
4,0 4 3 0400H3D l72 18,0 21,0
5 0400H5D l86 26,8 29,8
4,1 5 3 MDF 0410H3D m80 18,5 21,5
5 0410H5D m98 27,5 30,5
4,2 5 3 0420H3D m80 18,9 21,9
5 0420H5D m98 28,1 31,1
4,3 5 3 0430H3D m80 19,4 22,4
5 0430H5D m98 28,8 31,8
4,4 5 3 0440H3D m80 19,8 22,8
5 0440H5D m98 29,5 32,5
4,5 5 3 0450H3D l80 20,3 23,3
5 0450H5D l98 30,2 33,2
4,6 5 3 MDF 0460H3D m80 20,7 23,7
5 0460H5D m98 30,8 33,8
4,7 5 3 0470H3D m80 21,2 24,2
5 0470H5D m98 31,5 34,5
4,8 5 3 0480H3D m80 21,6 24,6
5 0480H5D m98 32,2 35,2
4,9 5 3 0490H3D m80 22,1 25,1
5 0490H5D m98 32,8 35,8
5,0 5 3 0500H3D l80 22,5 25,5
5 0500H5D l98 33,5 36,5
5,1 6 3 MDF 0510H3D m82 23,0 26,0
5 0510H5D m100 34,2 37,2
5,2 6 3 0520H3D m82 23,4 26,4
5 0520H5D m100 34,8 37,8
5,3 6 3 0530H3D m82 23,9 26,9
5 0530H5D m100 35,5 38,5
5,4 6 3 0540H3D m82 24,3 27,3
5 0540H5D m100 36,2 39,2
5,5 6 3 0550H3D l82 24,8 27,8
5 0550H5D l100 36,9 39,9
5,6 6 3 MDF 0560H3D m82 25,2 28,2
5 0560H5D m100 37,5 40,5
5,7 6 3 0570H3D m82 25,7 28,7
5 0570H5D m100 38,2 41,2
5,8 6 3 0580H3D m82 26,1 29,1
5 0580H5D m100 38,9 41,9
5,9 6 3 0590H3D m82 26,6 29,6
5 0590H5D m100 39,5 42,5
6,0 6 3 0600H3D l82 27,0 30,0
5 0600H5D l100 40,2 43,2
L
6,1 7 3 MDF 0610H3D m88 27,5 30,5
5 0610H5D m109 40,9 43,9
6,2 7 3 0620H3D m88 27,9 30,9
5 0620H5D m109 41,5 44,5
6,3 7 3 0630H3D m88 28,4 31,4
5 0630H5D m109 42,2 45,2
6,4 7 3 0640H3D m88 28,8 31,8
5 0640H5D m109 42,9 45,9
6,5 7 3 0650H3D l88 29,3 32,3
5 0650H5D l109 43,6 46,6
6,6 7 3 MDF 0660H3D m88 29,7 32,7
5 0660H5D m109 44,2 47,2
6,7 7 3 0670H3D m88 30,2 33,2
5 0670H5D m109 44,9 47,9
6,8 7 3 0680H3D m88 30,6 33,6
5 0680H5D m109 45,6 48,6
6,9 7 3 0690H3D m88 31,1 34,1
5 0690H5D m109 46,2 49,2
7,0 7 3 0700H3D l88 31,5 34,5
5 0700H5D l109 46,9 49,9
7,1 8 3 MDF 0710H3D m94 32,0 35,0
5 0710H5D m118 47,6 50,6
7,2 8 3 0720H3D m94 32,4 35,4
5 0720H5D m118 48,2 51,2
7,3 8 3 0730H3D m94 32,9 35,9
5 0730H5D m118 48,9 51,9
7,4 8 3 0740H3D m94 33,3 36,3
5 0740H5D m118 49,6 52,6
7,5 8 3 0750H3D l94 33,8 36,8
5 0750H5D l118 50,3 53,3
7,6 8 3 MDF 0760H3D m94 34,2 37,2
5 0760H5D m118 50,9 53,9
7,7 8 3 0770H3D m94 34,7 37,7
5 0770H5D m118 51,6 54,6
7,8 8 3 0780H3D m94 35,1 38,1
5 0780H5D m118 52,3 55,3
7,9 8 3 0790H3D m94 35,6 38,6
5 0790H5D m118 52,9 55,9
8,0 8 3 0800H3D l94 36,0 39,0
5 0800H5D l118 53,6 56,6
8,1 9 3 MDF 0810H3D m100 36,5 39,5
5 0810H5D m127 54,3 57,3
8,2 9 3 0820H3D m100 36,9 39,9
5 0820H5D m127 54,9 57,9
8,3 9 3 0830H3D m100 37,4 40,4
5 0830H5D m127 55,6 58,6
8,4 9 3 0840H3D m100 37,8 40,8
5 0840H5D m127 56,3 59,3
8,5 9 3 0850H3D l100 38,3 41,3
5 0850H5D l127 57,0 60,0
8,6 9 3 MDF 0860H3D m100 38,7 41,7
5 0860H5D m127 57,6 60,6
8,7 9 3 0870H3D m100 39,2 42,2
5 0870H5D m127 58,3 61,3
8,8 9 3 0880H3D m100 39,6 42,6
5 0880H5D m127 59,0 62,0
8,9 93 0890H3D m100 40,1 43,1
5 0890H5D m127 59,6 62,6
9,0 9 3 0900H3D l100 40,5 43,5
5 0900H5D l127 60,3 63,3
1 2 1 2
ØDc
ØDsh6
1
2
L
ØDc
ØDsh6
1
2
L
3D
5D
<0,28% >0,28%
<45HRC >45HRC
Multi-Drills
Diameter
ØDc
(mm)
Shank
ØDs
(mm)
Cat. No. Stock Dimensions (mm)
Hole
Depth
(L/D)
Diameter
ØDc
(mm)
Shank
ØDs
(mm)
Cat. No. Stock Dimensions (mm)
Hole
Depth
(L/D)
Flat MultiDrill
MDF Type
MDF with Oil Hole - H3D / H5D
Internal Coolant Supply (MDF H3D/H5D Type)
MDF Type 3D Single Margin MDF Type 5D Double Margin
Grade: ACF75
Diameter ØDc: 3,0 ~ 6,0mm Diameter ØDc: 6,1 ~ 9,0mm
New
Carbon Steel, Alloy Steel
Hardened Steel
Stainless-
Steel
Cast
Iron
Ductile
Cast Iron
Aluminium
Alloy
Tempered
Steel
K34
L
9,1 10 3 MDF 0910H3D m106 41,0 44,0
5 0910H5D m136 61,0 64,0
9,2 10 3 0920H3D m106 41,4 44,4
5 0920H5D m136 61,6 64,6
9,3 10 3 0930H3D m106 41,9 44,9
5 0930H5D m136 62,3 65,3
9,4 10 3 0940H3D m106 42,3 45,3
5 0940H5D m136 63,0 66,0
9,5 10 3 0950H3D l106 42,8 45,8
5 0950H5D l136 63,7 66,7
9,6 10 3 MDF 0960H3D m106 43,2 46,2
5 0960H5D m136 64,3 67,3
9,7 10 3 0970H3D m106 43,7 46,7
5 0970H5D m136 65,0 68,0
9,8 10 3 0980H3D m106 44,1 47,1
5 0980H5D m136 65,7 68,7
9,9 10 3 0990H3D m106 44,6 47,6
5 0990H5D m136 66,3 69,3
10,0 10 3 1000H3D l106 45,0 48,0
5 1000H5D l136 67,0 70,0
10,1 11 3 MDF 1010H3D m116 45,5 48,5
5 1010H5D m149 67,7 70,7
10,2 11 3 1020H3D m116 45,9 48,9
5 1020H5D m149 68,3 71,3
10,3 11 3 1030H3D m116 46,4 49,4
5 1030H5D m149 69,0 72,0
10,4 11 3 1040H3D m116 46,8 49,8
5 1040H5D m149 69,7 72,7
10,5 11 3 1050H3D l116 47,3 50,3
5 1050H5D l149 70,4 73,4
10,6 11 3 MDF 1060H3D m116 47,7 50,7
5 1060H5D m149 71,0 74,0
10,7 11 3 1070H3D m116 48,2 51,2
5 1070H5D m149 71,7 74,7
10,8 11 3 1080H3D m116 48,6 51,6
5 1080H5D m149 72,4 75,4
10,9 11 3 1090H3D m116 49,1 52,1
5 1090H5D m149 73,0 76,0
11,0 11 3 1100H3D l116 49,5 52,5
5 1100H5D l149 73,7 76,7
11,1 12 3 MDF 1110H3D m122 50,0 53,0
5 1110H5D m158 74,4 77,4
11,2 12 3 1120H3D m122 50,4 53,4
5 1120H5D m158 75,0 78,0
11,3 12 3 1130H3D m122 50,9 53,9
5 1130H5D m158 75,7 78,7
11,4 12 3 1140H3D m122 51,3 54,3
5 1140H5D m158 76,4 79,4
11,5 12 3 1150H3D l122 51,8 54,8
5 1150H5D l158 77,1 80,1
11,6 12 3 MDF 1160H3D m122 52,2 55,2
5 1160H5D m158 77,7 80,7
11,7 12 3 1170H3D m122 52,7 55,7
5 1170H5D m158 78,4 81,4
11,8 12 3 1180H3D m122 53,1 56,1
5 1180H5D m158 79,1 82,1
11,9 12 3 1190H3D m122 53,6 56,6
5 1190H5D m158 79,7 82,7
12,0 12 3 1200H3D l122 54,0 57,0
5 1200H5D l158 80,4 83,4
L
12,5 13 3 MDF 1250H3D m128 56,3 59,3
5 1250H5D m167 83,8 86,8
13,0 13 3 1300H3D m128 58,5 61,5
5 1300H5D m167 87,1 90,1
13,5 14 3 MDF 1350H3D m134 60,8 63,8
5 1350H5D m176 90,5 93,5
14,0 14 3 1400H3D m134 63,0 66,0
5 1400H5D m176 93,8 96,8
14,5 15 3 MDF 1450H3D m140 65,3 68,3
5 1450H5D m185 97,2 100,2
15,0 15 3 1500H3D m140 67,5 70,5
5 1500H5D m185 100,5 103,5
15,5 16 3 MDF 1550H3D m146 69,8 72,8
5 1550H5D m194 103,9 106,9
16,0 16 3 1600H3D m146 72,0 75,0
5 1600H5D m194 107,2 110,2
1 2 1 2
ØDc
ØDsh6
1
2
L
ØDc
ØDsh6
1
2
L
5D
3D
m
=
l
=
<0,28% >0,28%
<45HRC >45HRC
Multi-Drills
Diameter
ØDc
(mm)
Shank
ØDs
(mm)
Cat. No. Stock Dimensions (mm)
Hole
Depth
(L/D)
Diameter
ØDc
(mm)
Shank
ØDs
(mm)
Cat. No. Stock Dimensions (mm)
Hole
Depth
(L/D)
Flat MultiDrill
MDF Type
MDF Type with Oil Hole - H3D / H5D
Internal Coolant Supply (MDF H3D/H5D Type)
Euro stock
MDF Type 3D Single Margin MDF Type 5D Double Margin
Grade: ACF75
Diameter ØDc: 9,1 ~ 12,0mm Diameter ØDc: 12,5 ~ 16,0mm
Japan stock
New
Carbon Steel, Alloy Steel
Hardened Steel
Stainless-
Steel
Cast
Iron
Ductile
Cast Iron
Aluminium
Alloy
Tempered
Steel
K35
~
Ø4
,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,06 - 0,08 - 0,10 0,05 - 0,08 - 0,10 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,06 - 0,08 - 0,10 0,04 - 0,06 - 0,08 0,06 - 0,08 - 0,10
~
Ø
6,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 70 - 80 - 90 90 - 120 - 150
f
0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,04 - 0,06 - 0,08 0,03 - 0,04 - 0,05 0,05 - 0,10 - 0,15 0,06 - 0,09 - 0,12 0,05 - 0,10 - 0,15
~
Ø
8,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 -45 70 - 85 - 100 70 - 80 - 90 90 -120 - 150
f
0,10 - 0,15 - 0,20 0,10 - 0,15 - 0,20 0,06 - 0,08 - 0,10 0,04 - 0,06 - 0,08 0,10 - 0,15 - 0,20 0,10 - 0,12 - 0,15 0,10 - 0,15 - 0,20
~
Ø10
,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 70 - 80 - 90 90 - 120 - 150
f
0,12 - 0,17 - 0,22 0,12 - 0,17 - 0,22 0,08 - 0,10 - 0,12 0,06 - 0,08 - 0,10 0,12 - 0,17 - 0,22 0,12 - 0,15 - 0,18 0,15 - 0,20 - 0,25
~
Ø12
,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 70 - 80 - 90 90 - 120 - 150
f
0,15 - 0,20 - 0,25 0,15 - 0,20 - 0,25 0,12 - 0,15 - 0,18 0,08 - 0,10 - 0,12 0,15 - 0,20 - 0,25 0,15 - 0,18 - 0,20 0,20 - 0,25 - 0,30
~
Ø
16,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 70 - 80 - 90 90 - 120 - 150
f
0,15 - 0,20 - 0,25 0,15 - 0,20 - 0,25 0,12 - 0,15 - 0,18 0,10 - 0,15 - 0,20 0,17 - 0,22 - 0,27 0,15 - 0,20 - 0,25 0,25 - 0,30 - 0,40
~
Ø4
,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,06 - 0,08 - 0,10 0,05 - 0,08 - 0,10 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,06 - 0,08 - 0,10 0,04 - 0,06 - 0,08 0,06 - 0,08 - 0,10
~
Ø
6,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,04 - 0,06 - 0,08 0,03 - 0,04 - 0,05 0,05 - 0,10 - 0,15 0,06 - 0,09 - 0,12 0,05 - 0,10 - 0,15
~
Ø
8,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 -45 70 - 85 - 100 65 - 75 - 85 90 -120 - 150
f
0,10 - 0,15 - 0,20 0,10 - 0,15 - 0,20 0,06 - 0,08 - 0,10 0,04 - 0,06 - 0,08 0,10 - 0,15 - 0,20 0,10 - 0,12 - 0,15 0,10 - 0,15 - 0,20
~
Ø10
,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,15 - 0,20 - 0,25 0,15 - 0,20 - 0,25 0,08 - 0,10 - 0,12 0,06 - 0,08 - 0,10 0,15 - 0,20- 0,25 0,12 - 0,15 - 0,18 0,15 - 0,20 - 0,25
~
Ø12
,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,30 0,12 - 0,15 - 0,18 0,08 - 0,10 - 0,12 0,17 - 0,22 - 0,27 0,15 - 0,20 - 0,25 0,20 - 0,25 - 0,30
~
Ø
16,0
vc
70 - 85 - 100 60 - 75 - 90 30 - 40 - 50 25 - 35 - 45 70 - 85 - 100 65 - 75 - 85 90 - 120 - 150
f
0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,30 0,14 - 0,17 - 0,20 0,10 - 0,15 - 0,20 0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,30 0,25 - 0,30 - 0,35
Multi-Drills
Drill Diam.
Ø
Dc(mm)
Cutting
Conditions
Soft Steel / General
Steel
(~250HB)
Alloy Steel
(
~300HB)
Hardened Steel
(
~50HRC)
Stainless Steel
(
~200HB)
Gray Cast Iron
FC250
Ductile Cast
Iron Aluminium Alloy
Drill Diam.
Ø
Dc(mm)
Cutting
Conditions
Soft Steel / General
Steel
(~250HB)
Alloy Steel
(
~300HB)
Hardened Steel
(
~50HRC)
Stainless Steel
(
~200HB)
Gray Cast Iron
FC250
Ductile Cast
Iron Aluminium Alloy
Flat MultiDrill
MDF Type
MDF - Recommended Cutting Conditions
1. The recommended hole depth is 3 x Dc. The depth is measured from the highest point of the hole on drilling in inclined
surfaces.
2. The recommended cutting conditions are those for drilling on at horizontal surfaces.
3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface.
3.1 Set the feed rate at ≤ 70% when the inclination angle is ≤ 30°.
3.2 Set the feed rate at ≤ 50% when the inclination angle is > 30°.
4. This product is a drilling tool. Do not use it for traversing or helical milling.
5. A guide hole of the same diameter is recommended when drilling stainless steel.
Recommended Cutting Conditions
MDF H3D Type with Oil Hole
1. Drilling that uses this tool requires a guide hole of the same diameter.
2. The cutting conditions are the recommended conditions with a guide hole.
3. The recommended hole depth is 5 x Dc. The depth is measured from the highest point of the hole on drilling in inclined
surfaces.
4. This product is a drilling tool. Do not use it for traversing or helical milling.
MDF H5D Type with Oil Hole
Min. - Optimum - Max.
Min. - Optimum - Max.
(vc: Cutting Speed m/min f: Feed Rate mm/rev)
(vc: Cutting Speed m/min f: Feed Rate mm/rev)
New
K36
MDW
XHGS12 Ø3,0 ~ 12,0 ~12
MDW
XHGS15 Ø3,0 ~ 12,0 ~15
MDW
XHGS20 Ø3,0 ~ 12,0 ~20
MDW
XHGS25 Ø3,0 ~ 12,0 ~25
MDW
XHGS30 Ø3,0 ~ 10,0 ~30
MDW
PHT Ø3,0 ~ 12,0 ~2
1200
900
600
300
x
y
1200
900
600
300
x
y
Solid Carbide Drills for Deep Hole Drilling
Extra Long SUPER MULTI-DRILLs
MDW … XHGS/PHT
Applications Series Diameter Range
(mm)
Hole Depth
(L/D)
Deep
Hole
Drilling
Pilot Hole
Drilling
XGHS Series
General Features
Characteristics and Applications
Super MultiDrill XHGS series is a next-generation drill for deep hole drilling, features stable chip control and im-
proved strength to further enhance efciency of deep hole drilling.
The application of a new special thinning
shape „RX thinning“ reduces cutting
re-
sistance during high efciency drilling.
Low Cutting Resistance
Conventional Drill XHGS Series
Cutting Resistance (N)
Cutting Resistance (N)
Thrust Thrust
Force
Force
Force
Force
Reduces
Vibration
30% Down
Work Material:
Tools:
Cutting Cond.:
Coolant:
C45
MDW050XHT20 (conventional), MDW0500XHGS20 (Ø5,0mm, 20D)
vc=80m/min, f=0,35mm/rev, ( at the time of entry penetration f=0,08mm/rev), H=90mm
MQL
Reduces Thrust
Resistance
RX
THINNING
J-ute
New groove shape „J ute“ with impro-
ved chip control stability when drilling
deep holes.
The XHGS series provides excellent
guide performance due to the unique
design when compared to the conven-
tional drill.
Chip Control
High Precision & Stability
XHGS
Series
Conventional
Drill
Work Material:
Tools:
Cutting Cond.:
Coolant:
C45
MDW050XHT20 (conventional), MDW0500XHGS20 (Ø5,0mm, 20D)
vc=80m/min, H=90mm
MQL
f = 0,35mm/rev f = 0,40mm/rev f = 0,45mm/rev
Consistant Chips
XHGS
Series
Conv.
Drill
Excellent Guide
Performance
Improved chip evacuation makes it pos-
sible to reduce spindle load uctuation,
ensuring stable, long tool life.
Multi-Drills
New
K37
~Ø3,0 vc50 - 60 - 80 60 - 80 - 100 40 - 55 - 70 30 - 40 - 50 40 - 55 - 70
f 0,12 - 0,15 - 0,20 0,12 - 0,15 - 0,20 0,10 - 0,13 - 0,16 0,06 - 0,08 - 0,12 0,15 - 0,18 - 0,23
~Ø5,0 vc50 - 60 - 80 60 - 80 - 100 50 - 60 - 70 30 - 45 - 55 50 - 60 - 70
f 0,15 - 0,20 - 0,25 0,15 - 0,23 - 0,30 0,12 - 0,15 - 0,20 0,08 - 0,10 - 0,14 0,17 - 0,25 - 0,35
~Ø10,0 vc50 - 70 - 90 60 - 80 - 110 50 - 65 - 80 30 - 50 - 60 50 - 65 - 80
f 0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,32 0,15 - 0,20 - 0,25 0,10 - 0,15 - 0,20 0,25 - 0,28 - 0,35
~Ø12,0 vc 60 - 80 - 100 60 - 90 - 120 50 - 65 - 80 40 - 55 - 70 50 - 65 - 80
f 0,25 - 0,30 - 0,35 0,25 - 0,30 - 0,35 0,15 - 0,23 - 0,27 0,12 - 0,15 - 0,23 0,25 - 0,30 - 0,35
Extra Long SUPER MULTI-DRILLs
MDW … XHG/XHT/PHT
Recommended Drilling Method
Drill a pilot hole using the dedicated PHT
Select the same nominal diameter for the dedicated pilot hole drill PHT type as the deep hole drill XHGS type. (The pilot drill diameter is designed +0,02mm to
+0,05mm larger than the long drill diameter)
Enter the pilot hole at reduced cutting data
Rotation speed: 500min-1,
Feed rate: 1000 to 2000mm/min
Important:
DO NOT enter pilot hole at higher cutting data, this will cause
damage to the drill.
Increase rotation speed until the set cutting speed is reached, and start normal drilling operation
When using a NC machine, only begin drilling operation once full
rotation speed is reached.
After drilling rotation speed is reduced and the drill is retracted from the work material
Rotation speed: 500min-1
Feed rate: 1.000 to 2.000mm/min
Other Notes
A at base should be prepared when the surface for the pilot tool is slanted. Spot face using:
MultiDrill MDF type
When the deep hole drill exits through an angle surface, decrease the feed rate to f=0,05mm/rev just before drilling through.
Coolant
Internal coolant supply
Use suitable coolant / emulsion
Pump pressure: Steel: 1,5 to 2,0MPa (cooling effect increases at higher pressure, affecting chips/wear)
Cast iron & aluminium alloy: 4,0 to 6,0MPa (priority on cooling)
1.
2.
3.
4.
5.
1.
Internal MQL
Airpressure:
Discharge volume:
0,5MPa or higher
It is recommended to set the maximum discharge volume possible on the machine.
*Consult the manufacturer before using with aluminium alloy.
2.
Retracting a drill from the work material at a high rotation speed
is dangerous as doing so may result in breakage due to run-out.
H = Drill diameter x 1,5 to 2,0 times
Stop 1mm away from the pilot hole depth
Increase rotation speed
Change the rotation speed to 500min-1
Flat endmill
Recommended Cutting Conditions
Vc: Cutting speed (m/min), f: Feed Rate (mm/rev)
Solid Carbide Drills for Deep Hole Drilling
Multi-Drills
Drill Diameter
ØD (mm)
Soft Steel
(~200HB)
General Steel
(~250HB)
Alloy Steel
(~300HB)
Hardened Steel
(~40HRC)
Cast Iron
FC FCD
Cutting
Conditions
Min. - Optimum - Max.
Note: Use lower speed when using MQL coolant and higher speed when using internal coolant.
K38
(mm)
MDW … XHG S … HAK
MDW 050 X H G S 30 HAK ACX70
øD=5,0 mm
l
=
3,0
4,0
MDW 0300XHGS
HAK l85 57 l94 66 l109 81 l124 96 l139 111
3,5 0350XHGS
HAK l89 61 l100 72 l117 89 l135 107 l152 124
4,0 0400XHGS
HAK l95 67 l107 79 l127 99 l147 119 l167 139
4,5 5,0 MDW 0450XHGS
HAK l104 76 l118 90 l140 112 l163 135 l184 156
5,0 0500XHGS
HAK5*
l108 80 l123 95 l148 120 l173 145 l198 170
5,0
6,0
MDW 0500XHGS
HAK l116 80 l131 95 l156 120 l181 145 l206 170
5,5 0550XHGS
HAK l124 88 l141 105 l168 132 l196 160 l223 187
6,0 0600XHGS
HAK l130 94 l148 112 l178 142 l208 172 l238 202
6,5
8,0
MDW 0650XHGS
HAK l138 102 l158 122 l190 154 l223 187 l255 219
6,8 0680XHGS
HAK l144 108 l164 128 l198 162 l236 200 l266 230
7,0 0700XHGS
HAK l145 109 l166 130 l201 165 l236 200 l271 235
7,5 0750XHGS
HAK l151 115 l174 138 l211 175 l249 213 l286 250
8,0 0800XHGS
HAK l157 121 l181 145 l221 185 l261 225 l301 265
8,5
10,0
MDW 0850XHGS
HAK l171 131 l197 157 l239 199 l282 242 l324 284
9,0 0900XHGS
HAK l177 137 l204 164 l249 209 l294 254 l339 299
9,5 0950XHGS
HAK l183 143 l212 172 l259 219 l305 265 l352 312
10,0 1000XHGS
HAK l187 147 l217 177 l267 227 l317 277 l367 327
10,5
12,0
MDW 1050XHGS
HAK l202 157 l234 189 l286 241 l339 294 −−−
11,0 1100XHGS
HAK l208 163 l241 196 l296 251 l351 306 −−−
11,5 1150XHGS
HAK l213 168 l248 203 l305 260 l363 318 −−−
12,0 1200XHGS
HAK l219 174 l255 210 l315 270 l375 330 −−−
L L L L L
12, 15, 20, 25, 30
3,03 4,0 MDW 0303 PHT l52 9 22 28
3,53 0353 PHT l52 9 22 28
4,03 5,0 MDW 0403 PHT l59 12 29 28
4,53 0453 PHT l59 12 29 28
5,03 6,0 MDW 0503 PHT l71 15 33 36
5,53 0553 PHT l71 15 33 36
6,03
8,0
MDW 0603 PHT l76 18 38 36
6,53 0653 PHT l76 18 38 36
6,83 0683 PHT l76 18 38 36
7,03 0703 PHT l82 21 43 36
7,53 0753 PHT l82 21 43 36
8,03
10,0
MDW 0803 PHT l88 24 46 40
8,53 0853 PHT l88 24 46 40
9,03 0903 PHT l88 24 46 40
9,53 0953 PHT l88 24 46 40
10,03
12,0
MDW 1003 PHT l104 30 55 45
10,53 1053 PHT l104 30 55 45
11,03 1103 PHT l104 30 55 45
11,53 1153 PHT l104 30 55 45
12,03 14,0 MDW 1203 PHT l117 42 68 45
ød
(mm)
øD
(mm)
1 2
L3
L
ØDh8
Ødh6
140°
MDW…XHG S Type for Deep Hole Drilling, Diameter ØD: 3,0 ~ 12,0mm
Euro stock
Super
MULTI-DRILL
Extra long type
How to Order
Non stock items – minimum order 6 pieces
Always specify the catalogue number and drill diameter as shown
- eg drill diameter 5,0mm = MDW 050
E.g.,
With spiral coolant holes
Cutting edges for steel with double margin
Drilling depth (L/D ratio)
Shank type to DIN6535
(Grade)
Cat. No.
Dimensions
For 12 x D
Stock
Dimensions
For 15 x D
Stock
Dimensions
For 20 x D
Stock
Dimensions
For 25 x D
Stock
Dimensions
For 30 x D
Stock
Dimensions
Coated grade: ACX70
Solid Carbide Drills for Deep Hole Drilling
Extra Long SUPER MULTI-DRILLs
MDW … XHGS/PHT Type
(*) Cat. No. description: Drill-Ø = 5mm, shank-Ø = 5mm (E.g. for 20xD: MDW050XHGS20HAK5)
Non-standard diamters and lengths on request (Ø2,5 ~ Ø16,0 possible)
For Pilot Hole
Stock
Dimensions
Cat. No.
MDW…PHT Type for Pilot Hole
Special shape (RX thinning) + J flute
Multi-Drills
New
K39
(mm)
MDW 0503 PHT ,
ACW70
øD = 5,03 mm
MDW 050 X H T A 30 HAK , KH03
MDW … XHT A … HAK
20 30
4,0 4,0 MDW 040XHT A
HAK l127 97 l167 137
5,0 6,0 MDW 050XHT A
HAK l156 118 l206 168
6,0 060XHT A
HAK l178 138 l238 198
7,0 8,0 MDW 070XHT A
HAK l201 162 l271 232
8,0 080XHT A
HAK
l221 182 l301 262
9,0 10,0 MDW 090XHT A
HAK l249 205 l339 295
10,5 100XHT A
HAK l267 225 l367 325
20, 30
3,03 4,0 MDW 0303 PHT l52 9 22 28
3,53 0353 PHT l52 9 22 28
4,03 5,0 MDW 0403 PHT l59 12 29 28
4,53 0453 PHT l59 12 29 28
5,03 6,0 MDW 0503 PHT l71 15 33 36
5,53 0553 PHT l71 15 33 36
6,03
8,0
MDW 0603 PHT l76 18 38 36
6,53 0653 PHT l76 18 38 36
6,83 0683 PHT l76 18 38 36
7,03 0703 PHT l82 21 43 36
7,53 0753 PHT l82 21 43 36
8,03
10,0
MDW 0803 PHT l88 24 46 40
8,53 0853 PHT l88 24 46 40
9,03 0903 PHT l88 24 46 40
9,53 0953 PHT l88 24 46 40
10,03
12,0
MDW 1003 PHT l104 30 55 45
10,53 1053 PHT l104 30 55 45
11,03 1103 PHT l104 30 55 45
11,53 1153 PHT l104 30 55 45
12,03 14,0 MDW 1203 PHT l117 42 68 45
ød
(mm)
øD
(mm)
1 2
L3
ød
(mm)
øD
(mm)
1
L1
L
~ Ø5,0 vc80 ~ 160
f 0,08 ~ 0,30
~ Ø6,0 vc80 ~ 160
f 0,12 ~ 0,35
~ Ø8,0 vc80 ~ 180
f 0,15 ~ 0,40
~ Ø10,0 vc80 ~ 180
f 0,20 ~ 0,50
~ Ø12,0 vc80 ~ 180
f 0,20 ~ 0,45
Dimensions (mm)
MDW…PHT Type for Pilot Hole
Super
MULTI-DRILL
Pilot drill with spiral coolant holes
TiAlN coated grade
How to Order
Non stock items – minimum order 6 pieces
Always specify the catalogue number and drill diameter as shown -
eg. drill diameter 5,03mm = MDW 0503
E.g.,
Helix angle: 30°
l
1
= Effective drilling length
Coated grade: ACW70
How to Order
Non stock items – minimum order 6 pieces
Always specify the catalogue number and drill diameter as shown
- eg drill diameter 5,0mm = MDW 050
E.g.,
Super
MULTI-DRILL
Extra long type
øD=5,0 mm
with spiral coolant holes
Cutting edges for Al and Cu alloys
Special shape of clearance face
Drilling depth (L/D ratio)
Shank type to DIN6535
(Grade)
Cat. No.
Dimensions
For 30 x D
Stock
Dimensions
For 20 x D
Stock
Dimensions
All Long Drill series include an allowance to accomodate regrinding!
Uncoated carbide grade: KH03
Helix angle: 30°
Uncoated grade: KH03
MDW…XHT A Type for Aluminium and Copper Alloys
For Aluminium and Copper Alloys
Extra Long SUPER MULTI-DRILLs
MDW … XHTA/PHT Type
For Pilot Hole
Stock
Dimensions
Cat. No.
Multi-Drills
Drill Ø (mm)
Work material
Vc: Cutting speed (m/min), f: Feed Rate (mm/rev)
Aluminium Alloy
Recommended Cutting Conditions
=
vc
f
vc
f
vc
f
80 ~ 160 80 ~ 180 80 ~ 160
0,08 ~ 0,3 0,1 ~ 0,3 0,08 ~ 0,15
80 ~ 180 80 ~ 200 60 ~ 180
0,1 ~ 0,3 0,1 ~ 0,35 0,1 ~ 0,2
80 ~ 200 80 ~ 200 80 ~ 200
0,15 ~ 0,4 0,1 ~ 0,4 0,1 ~ 0,25
~ ø16
~ ø10
~ ø 5
ø D
(mm)
K40
28,6
32,7
36,8
40,9
45,0
45,1
49,2
53,3
57,5
61,6
65,7
42,6
49,7
56,8
63,9
71,0
88,1
85,2
92,3
99,5
116,6
113,7
18,1
20,7
23,3
25,9
28,5
28,6
31,2
33,8
36,5
39,1
41,7
(mm)
3
MDW 0300 NHGS££
MDW 0310 NHGS££
MDW 0320 NHGS££
MDW 0330 NHGS££
MDW 0340 NHGS££
MDW 0350 NHGS££
MDW 0360 NHGS££
MDW 0365 NHGS££
MDW 0366 NHGS££
MDW 0370 NHGS££
MDW 0380 NHGS££
MDW 0390 NHGS££
MDW 0400 NHGS££
MDW 0410 NHGS££
MDW 0420 NHGS££
MDW 0430 NHGS££
MDW 0440 NHGS££
MDW 0450 NHGS££
MDW 0460 NHGS££
MDW 0470 NHGS££
MDW 0480 NHGS££
MDW 0490 NHGS££
MDW 0500 NHGS££
MDW 0510 NHGS££
MDW 0520 NHGS££
MDW 0530 NHGS££
MDW 0540 NHGS££
MDW 0550 NHGS££
MDW 0560 NHGS££
MDW 0570 NHGS££
MDW 0580 NHGS££
MDW 0590 NHGS££
MDW 0600 NHGS££
MDW 0610 NHGS££
MDW 0620 NHGS££
MDW 0630 NHGS££
MDW 0640 NHGS££
MDW 0650 NHGS££
MDW 0660 NHGS££
MDW 0670 NHGS££
MDW 0680 NHGS££
MDW 0690 NHGS££
MDW 0700 NHGS££
MDW 0710 NHGS££
MDW 0720 NHGS££
MDW 0730 NHGS££
MDW 0735 NHGS££
MDW 0740 NHGS££
MDW 0750 NHGS££
MDW 0760 NHGS££
MDW 0770 NHGS££
MDW 0780 NHGS££
MDW 0790 NHGS££
MDW 0800 NHGS££
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
ød
3,0
3,1
3,2
3,3
3,4
3,5
3,6
3,65
3,66
3,7
3,8
3,9
4,0
4,1
4,2
4,3
4,4
4,5
4,6
4,7
4,8
4,9
5,0
5,1
5,2
5,3
5,4
5,5
5,6
5,7
5,8
5,9
6,0
6,1
6,2
6,3
6,4
6,5
6,6
6,7
6,8
6,9
7,0
7,1
7,2
7,3
7,35
7,4
7,5
7,6
7,7
7,8
7,9
8,0
3,0
4,0
5,0
6,0
7,0
8,0
øD
l
68,6
72,8
81,0
83,2
89,5
95,7
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
78,6
86,8
99,0
101,2
110,5
119,7
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
92,6
106,8
125,0
137,2
152,5
167,7
l
L
5
l
L
10
l
L
3, 5, 10
Japan stock
Recommended Cutting Conditions
Comparison of Cutting Force
(Thrust Force)
Characteristics
l
l
l
l
High efciency drilling
AURORA COAT and strong helix design reduces cutting forces and
improves edge sharpness.
Precision drilling
Special cutting edge design improves hole precision and quality.
Longer tool life
With AURORA COAT coupled with the cutting edge design, long
and stable tool life can be achieved.
Deep hole (L/D=20) drilling
Drills for deep hole drilling can be custom-made.
Production range: ø3,0~ø16,0mm
total length: 50 times drill diameter (max. 290mm)
Aluminium Alloy Aluminium
Die Casting Copper Alloy
Applicable Work Materials
l
l
l
l
l
Aluminium Die Casting
Aluminium Alloy
Aluminium Alloy Casting
Brass Casting
Bronze Casting
Type MDW…NHGS
Type MDS…G
Straight Flute Carbide Drill
Work Material: ADC12
Drill Diameter: ø8,0mm
Internal Coolant
vc : 200m/min
Feed Rate (mm/rev)
Thrust Force (N)
AURORA Coated NHGS Type, Grade: DL1300
( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min ~ Max )
Cat. No.
3D Type
Stock Dimensions
5D Type
Stock Dimensions
10D Type
Stock Dimensions
Dimensions
Diameter ø3,0~8,0mm
With Coolant Holes (3D/5D/10D)
DLC (Diamond Like Carbon) Coated Multi-Drills
AURORA COAT SERIES
MDW … NHGS Type
Multi-Drills
MDW 1030 N H GS 5 , DL1300
øD=10,3 mm
K41
110,8
114,9
119,0
123,1
127,2
131,3
191,8
198,9
206
213,1
220,2
227,3
70,8
72,9
75,5
78,1
80,7
83,3
(mm)
MDW 1310 NHGS££
MDW 1320 NHGS££
MDW 1330 NHGS££
MDW 1340 NHGS££
MDW 1350 NHGS££
MDW 1360 NHGS££
MDW 1370 NHGS££
MDW 1380 NHGS££
MDW 1390 NHGS££
MDW 1400 NHGS££
MDW 1410 NHGS££
MDW 1420 NHGS££
MDW 1430 NHGS££
MDW 1440 NHGS££
MDW 1450 NHGS££
MDW 1460 NHGS££
MDW 1470 NHGS££
MDW 1480 NHGS££
MDW 1490 NHGS££
MDW 1496 NHGS££
MDW 1500 NHGS££
MDW 1510 NHGS££
MDW 1520 NHGS££
MDW 1530 NHGS££
MDW 1540 NHGS££
MDW 1550 NHGS££
MDW 1560 NHGS££
MDW 1570 NHGS££
MDW 1580 NHGS££
MDW 1590 NHGS££
MDW 1600 NHGS££
m
m
m
m
m
m
m
m
m
ød
13,1
13,2
13,3
13,4
13,5
13,6
13,7
13,8
13,9
14,0
14,1
14,2
14,3
14,4
14,5
14,6
14,7
14,8
14,9
14,96
15,0
15,1
15,2
15,3
15,4
15,5
15,6
15,7
15,8
15,9
16,0
14,0
15,0
16,0
øD
l
136,9
141,1
149,3
m
m
m
m
m
m
m
m
m
178,9
188,1
197,3
262,9
278,1
293,3
l
L
l
L
l
L
69,8
73,9
78,0
82,0
86,2
90,3
94,4
98,5
102,6
106,7
118,8
127,9
135,0
142,0
149,2
156,3
163,4
170,5
177,6
184,7
44,3
46,9
49,5
52,0
54,7
57,3
59,9
62,5
65,1
67,7
(mm)
MDW 0810 NHGS££
MDW 0820 NHGS££
MDW 0830 NHGS££
MDW 0840 NHGS££
MDW 0850 NHGS££
MDW 0860 NHGS££
MDW 0870 NHGS££
MDW 0880 NHGS££
MDW 0890 NHGS££
MDW 0900 NHGS££
MDW 0910 NHGS££
MDW 0920 NHGS££
MDW 0921 NHGS££
MDW 0930 NHGS££
MDW 0940 NHGS££
MDW 0950 NHGS££
MDW 0960 NHGS££
MDW 0970 NHGS££
MDW 0980 NHGS££
MDW 0990 NHGS££
MDW 1000 NHGS££
MDW 1010 NHGS££
MDW 1020 NHGS££
MDW 1030 NHGS££
MDW 1040 NHGS££
MDW 1050 NHGS££
MDW 1060 NHGS££
MDW 1070 NHGS££
MDW 1080 NHGS££
MDW 1090 NHGS££
MDW 1100 NHGS££
MDW 1108 NHGS££
MDW 1110 NHGS££
MDW 1120 NHGS££
MDW 1130 NHGS££
MDW 1140 NHGS££
MDW 1150 NHGS££
MDW 1160 NHGS££
MDW 1170 NHGS££
MDW 1180 NHGS££
MDW 1190 NHGS££
MDW 1200 NHGS££
MDW 1210 NHGS££
MDW 1220 NHGS££
MDW 1230 NHGS££
MDW 1240 NHGS££
MDW 1250 NHGS££
MDW 1260 NHGS££
MDW 1270 NHGS££
MDW 1280 NHGS££
MDW 1290 NHGS££
MDW 1296 NHGS££
MDW 1300 NHGS££
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
ød
8,1
8,2
8,3
8,4
8,5
8,6
8,7
8,8
8,9
9,0
9,1
9,2
9,21
9,3
9,4
9,5
9,6
9,7
9,8
9,9
10,0
10,1
10,2
10,3
10,4
10,5
10,6
10,7
10,8
10,9
11,0
11,08
11,1
11,2
11,3
11,4
11,5
11,6
11,7
11,8
11,9
12,0
12,1
12,2
12,3
12,4
12,5
12,6
12,7
12,8
12,9
12,96
13,0
9,0
10,0
11,0
12,0
13,0
øD
l
101,9
108,0
168,3
124,5
130,7
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
128,9
138,0
151,3
160,5
169,7
m
m
m
m
m
m
m
m
m
m
m
182,9
198,0
217,3
232,5
247,7
L
l
L
l
L3, 5, 103, 5, 10
33 5 10
510
l
135°
ØD-0,01
0
L
Ødh6
l
135°
ØD-0,02
-0,01
L
Ødh6
Drilling depth (The ratio to øD):
~3 / ~5 / ~10
Non-Stock Items will be required minimum order quantity for 6 pcs.
Please specify the Cat. No.
For example, if the diameter of the drill is 10,3mm and the ratio to øD is 5,
please indicate as follow.
Super
MULTI-DRILL
Applicable work materials
How to Order
E.g.,
with spiral coolant holes
NHGS type Multi-Drills
(Grade)
Cat. No.
3D Type
Stock Dimensions
Dimensions
Cat. No.
3D Type
Stock Dimensions
5D Type
Stock Dimensions
5D Type
Stock Dimensions
10D Type
Stock Dimensions
10D Type
Stock Dimensions
Dimensions
AURORA Coated NHGS Type, Grade: DL1300
Diameter ø8,1~13,0mm Diameter ø13,1~16,0mm
DLC (Diamond Like Carbon) Coated Multi-Drills
AURORA COAT SERIES
MDW … NHGS Type
NHGS 3/5 Type (ø3,0 ~ ø16,0mm) NHGS 10 Type (ø3,0 ~ ø16,0mm)
Multi-Drills
K42
l
l
~ 1,0
vc40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 -30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
f
0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,02 - 0,03 - 0,04 0,03 - 0,04 - 0,06
0,005 - 0,01 - 0,02
~ 1,5
vc40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
f
0,03 - 0,05 - 0,07 0,03 - 0,05 - 0,07 0,03 - 0,05 - 0,07 0,02 - 0,04 - 0,07 0,04 - 0,07 - 0,10 0,05 - 0,08 - 0,12 0,01 - 0,02 - 0,03
~ 2,0
vc40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
f
0,04 - 0,06 - 0,08 0,04 - 0,06 - 0,08 0,04 - 0,06 - 0,08 0,04 - 0,06 - 0,08 0,04 - 0,07 - 0,10 0,05 - 0,08 - 0,12 0,01 - 0,02 - 0,03
~ 1,0
vc40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 -30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
f
0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,02 - 0,03 - 0,04 0,03 - 0,04 - 0,06
0,005 - 0,01 - 0,02
~ 1,5
vc40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
f
0,04 - 0,08 - 0,12 0,04 - 0,08 - 0,12 0,04 - 0,08 - 0,12 0,02 - 0,05 - 0,10 0,04 - 0,08 - 0,12 0,05 - 0,10 - 0,15 0,01 - 0,03 - 0,05
~ 2,0
vc40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
f
0,06 - 0,08 - 0,12 0,06 - 0,08 - 0,12 0,06 - 0,08 - 0,12 0,04 - 0,06 - 0,10 0,06 - 0,08 - 0,12 0,08 - 0,12 - 0,15 0,01 - 0,03 - 0,05
MLDH .... L12 / L20 / L30
MLDH .... P / L5
ø 0,8 ~ 2,0
ø 0,8 ~ 2,0
ø 0,8 ~ 2,0
ø 0,8 ~ 2,0
ø 0,8 ~ 2,0
~ 2
~ 5
~ 12
~ 20
~ 30
MLDH P
MLDH L5
MLDH L12
MLDH L20
MLDH L30
l
l
=
Soft Steel
( ~ HB200)
Soft Steel
( ~ HB200)
General Steel
(HB200~250)
General Steel
(HB200~250)
Alloy Steel
(HB250~300)
Alloy Steel
(HB250~300)
Stainless Steel
( ~ HB200)
Stainless Steel
( ~ HB200)
Cast Iron
Cast Iron
Aluminium Alloy
Aluminium Alloy
Heat-Resistant
Steels
Heat-Resistant
Steels
Drill-ø
(mm)
Drill-ø
(mm)
Cutting
Cond.
Cutting
Cond.
Micro Long Drills
MLDH ....L/P Type
Recommended Cutting Conditions
( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )
( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )
Micro Long Drills are oil-hole drills for high efciency
drilling that were developed for drilling deep, small-
diameter holes. These next-generation, small-
diameter hole drills feature improved strength - often
a problem area with small-diameter drills.
Diameter
range (mm)
Hole depth
(L/D)
Application
Deep Hole
Drilling
Guide Hole Drilling
General Features
Characteristics
and
Applications
Series Type
Deep-hole drilling
New groove shape ensures good drill rigidity and chip evacuation.
High efciency drilling to depths of over 20x drill diameter at over vf = 500mm/min
(drill diameter 1,3mm, X12CrS13 equivalent).
Optimal thinning and edge balance for stable chip control.
Long tool life
Special coating provides long tool life with a wide variety of work materials.
Improved chip evacuation makes it possible to reduce spindle load uctuation,
ensuring stable tool life.
Japan stock
Multi-Drills
K43
øD
(mm)
5x D 12x D 20x D 30x D
Ll
5
Ll
1 2
Ll
2 0
Ll
3 0
Ll
0,80 MLDH 0800P m
45
3,2 MLDH 0800L m
50
8m
55
14
m
60
19 m
70
28
0,81 0810P m 0810L m
9
mmm
0,82 MLDH 0820P m3,3 MLDH 0820L mmm
20
m
0,83 0830P m 0830L mmmm
0,84 MLDH 0840P m
3,4
MLDH 0840L mmmm
290,85 0850P m 0850L mmm m
0,86 0860P m 0860L m m
15
m
65
21
m
0,87 MLDH 0870P m3,5 MLDH 0870L mmmm
30
0,88 0880P m 0880L mmmm
0,89 MLDH 0890P m
3,6
MLDH 0890L mmmm
0,90 0900P m 0900L mmm
22
m
75
31
0,91 0910P m 0910L m
10
mm m
0,92 MLDH 0920P m3,7 MLDH 0920L m m
60
16
m m
0,93 0930P m 0930L mmmm
32
0,94 MLDH 0940P m
3,8
MLDH 0940L mmm
23
m
0,95 0950P m 0950L mmmm
0,96 0960P m 0960L mmmm
33
0,97 MLDH 0970P m3,9 MLDH 0970L mmm m
0,98 0980P m 0980L m m
17
m
24
m
0,99 MLDH 0990P m4,0 MLDH 0990L mmmm34
1,00 1000P m 1000L mmmm
1,05 MLDH 1050P m4,2 MLDH 1050L m
55
12
m18 m25 m
80
36
1,10 MLDH 1100P m4,4 MLDH 1100L m m 19 m
70
26 m37
1,15 MLDH 1150P m4,6 MLDH 1150L m m 20 m28 m39
1,20 MLDH 1200P m4,8 MLDH 1200L mmm29 m
85
41
1,25 MLDH 1250P m5,0 MLDH 1250L m
14
m
65
21 m30 m43
1,30 MLDH 1300P m5,2 MLDH 1300L m m 22 m
75
31 m44
1,35 MLDH 1350P m5,4 MLDH 1350L m m 23 m32 m
90
46
1,40 MLDH 1400P m5,6 MLDH 1400L m m 24 m34 m48
1,45 MLDH 1450P m5,8 MLDH 1450L m
16
m25 m35 m49
1,50 MLDH 1500P m6,0 MLDH 1500L m m 26 m36 m51
1,55 MLDH 1550P m6,2 MLDH 1550L mmm
80
37 m
95
53
1,60 MLDH 1600P m6,4 MLDH 1600L m m
70
27 m38 m54
1,65 MLDH 1650P m
50
6,6 MLDH 1650L m
60
18
m28 m40 m56
1,70 MLDH 1700P m6,8 MLDH 1700L m m 29 m41 m
100
58
1,75 MLDH 1750P m7,0 MLDH 1750L m m 30 m
85
42 m60
1,80 MLDH 1800P m7,2 MLDH 1800L m m 31 m43 m61
1,85 MLDH 1850P m7,4 MLDH 1850L m
20
m m 44 m
103
63
1,90 MLDH 1900P m7,6 MLDH 1900L m m
75
32 m46 m65
1,95 MLDH 1950P m7,8 MLDH 1950L m m 33 m47 m66
2,00 MLDH 2000P m8,0 MLDH 2000L m m 34 m90 48 m68
5, 12, 20, 30
MLDH-L
MLDH-L
MLDH-P
MLDH-P
(mm)
Micro Long Drills
MLDH ....L/P Type
Stock
For Deep Hole DrillingFor Pilot Hole Drilling
P Type for Pilot Hole Drilling L Type for Deep Hole Drilling
Cat. No. Cat. No.
Stock Stock Stock Stock Stock
Dimensions Dimensions Dimensions Dimensions
Dimensions
PVD Coated Grade: ACV70
Internal Coolant Supply
Multi-Drills
7
9
10
11
12
11
28
2
0,2
0,3
0,4
0,5
1,0
10600 20
10600 30
9500 40
9500 50
5600 80
26500 50
26500 80
25900 100
25500 150
15900 240
21200 40
21200 60
19900 80
19100 110
12700 190
0,1D
0,2D~0,5Dh
0,1D
0,2D~0,5Dh
h
0,1D
=
K44
0,030
0,035
0,040
0,045
0,050
0,055
0,060
0,065
0,070
0,075
0,080
0,085
0,090
0,095
0,100
0,110
0,120
0,120
0,140
0,150
0,160
0,170
0,180
0,190
1
2,5
3
4
5
6
3
1
5
28
0,3
0,4
0,5
0,6
0,7
0,8
1,0
1,2
1,5
1,8
1,9
MDUS 0030-30C
MDUS 0035-30C
MDUS 0040-30C
MDUS 0045-30C
MDUS 0050-30C
MDUS 0055-30C
MDUS 0060-30C
MDUS 0065-30C
MDUS 0070-30C
MDUS 0075-30C
MDUS 0080-30C
MDUS 0085-30C
MDUS 0090-30C
MDUS 0095-30C
MDUS 0100-30C
MDUS 0110-30C
MDUS 0120-30C
MDUS 0130-30C
MDUS 0140-30C
MDUS 0150-30C
MDUS 0160-30C
MDUS 0170-30C
MDUS 0180-30C
MDUS 0190-30C
øD
(mm)
27
3
l2
26
24
23
22
21
l1
l
0,60
0,61
0,62
0,63
0,64
0,65
0,66
0,67
0,68
0,69
0,70
0,71
0,72
0,73
0,74
0,75
0,76
0,77
0,78
0,79
0,80
0,81
0,82
0,83
0,84
0,85
0,86
0,87
0,88
0,89
0,90
0,91
0,92
0,93
0,94
0,95
0,96
0,97
0,98
0,99
1,00
MDSS 0060
MDSS 0061
MDSS 0062
MDSS 0063
MDSS 0064
MDSS 0065
MDSS 0066
MDSS 0067
MDSS 0068
MDSS 0069
MDSS 0070
MDSS 0071
MDSS 0072
MDSS 0073
MDSS 0074
MDSS 0075
MDSS 0076
MDSS 0077
MDSS 0078
MDSS 0079
MDSS 0080
MDSS 0081
MDSS 0082
MDSS 0083
MDSS 0084
MDSS 0085
MDSS 0086
MDSS 0087
MDSS 0088
MDSS 0089
MDSS 0090
MDSS 0091
MDSS 0092
MDSS 0093
MDSS 0094
MDSS 0095
MDSS 0096
MDSS 0097
MDSS 0098
MDSS 0099
MDSS 0100
0,20
0,21
0,22
0,23
0,24
0,25
0,26
0,27
0,28
0,29
0,30
0,31
0,32
0,33
0,34
0,35
0,36
0,37
0,38
0,39
0,40
0,41
0,42
0,43
0,44
0,45
0,46
0,47
0,48
0,49
0,50
0,51
0,52
0,53
0,54
0,55
0,56
0,57
0,58
0,59
MDSS 0020
MDSS 0021
MDSS 0022
MDSS 0023
MDSS 0024
MDSS 0025
MDSS 0026
MDSS 0027
MDSS 0028
MDSS 0029
MDSS 0030
MDSS 0031
MDSS 0032
MDSS 0033
MDSS 0034
MDSS 0035
MDSS 0036
MDSS 0037
MDSS 0038
MDSS 0039
MDSS 0040
MDSS 0041
MDSS 0042
MDSS 0043
MDSS 0044
MDSS 0045
MDSS 0046
MDSS 0047
MDSS 0048
MDSS 0049
MDSS 0050
MDSS 0051
MDSS 0052
MDSS 0053
MDSS 0054
MDSS 0055
MDSS 0056
MDSS 0057
MDSS 0058
MDSS 0059
øD
(mm)
l2
l1
l
øD
(mm)
l2
l1
l
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
MDSS
Helix angle: 30°
Japan stock
Alloy Steel,
Pre-hardened Steel
Spindle
(rpm)
Feed rate
(mm/min)
Step-feed
(mm)
Die Steel, Tempered Steel
(HRC30~40)
Spindle
(rpm)
Feed rate
(mm/min)
Step-feed
(mm)
Stainless Steel
Spindle
(rpm)
Feed rate
(mm/min)
Step-feed
(mm)
Drill-ø
(mm)
Work
1. The above conditions are recommended under wet
conditions, using water-soluble coolant.
2. If machine noises and vibrations are present, please
adjust the cutting conditions accordingly.
3. If the machine cannot achieve the recommended
spindle speed, please use the max. spindle speed
available.
Step feed is recommended for drilling of holes
deeper than 3xD.
Cond.
Recommended Cutting Conditions (Wet)
Cat. No. Cat. No. Cat. No.
Dimensions Dimensions Dimensions
Diameter ø0,03~0,19mm Diameter ø0,20~0,59mm Diameter ø0,60~1,00mm
Stock
Stock
Stock
Fig. Fig. Fig.
Pcs./
Pack-
ing
Pcs./
Pack-
ing
Pcs./
Pack-
ing
Solid Carbide Micro / MINI-DRILLs
MDUS / MDSS Type
Fig.1 Fig.2 Fig.3
Multi-Drills
K45
MDS...SDC
MDS
□□□□□
SDC3
ø2,0 ~ ø4,0 90°
~ 3
ø4,851 ~ ø10,0 130°
øD
(mm)
ød
(mm) Ll
2,0
3,0
MDS 02000SDC3 m
49
12,5
2,489 02489SDC3 m15,0
3,0 03000SDC3 m 17,5
3,3 3,3 MDS 03300SDC3 m60 20,0
4,0 4,0 04000SDC3 m22,5
4,851 4,851 MDS 04851SDC3 m76 27,5
5,0 5,0 05000SDC3 m
5,6 5,6 MDS 05600SDC3 m81 30,0
6,0 6,0 06000SDC3 m
6,375 6,375 MDS 06375SDC3 m83 32,5
7,0 7,0 07000SDC3 m35,0
7,938 7,938 MDS 07938SDC3 m90 40,0
8,0 8,0 08000SDC3 m
9,0 9,0 MDS 09000SDC3 m98 45,0
9,550 9,550 MDS 09550SDC3 m105 50,0
10,0 10,0 10000SDC3 m
SDC
SDC
0 100 200 300 400 500 600
45~55
HRC
55~60
HRC
60~65
HRC
〇 ◎
SUMI-
DIA
DCX20
(mm)
vc
f
vc
f
80 - 120 - 150
0,05 - 0,08 - 0,10
80 - 100 - 120
0,05 - 0,08 - 0,10
40 - 60 - 80
0,05 - 0,05 - 0,10
40 - 60 - 80
0,05 - 0,05 - 0,10
~ ø 6,0
~ ø10,0
øD
Work
Cond.
SUMIDIA Coated Drills
SDC Type
Cat. No.
Diameter
Range (mm)
Dimensions
3D Type
Stock
Point
angle
Type
Dimensions
Hole Depth
(L/D)
SUMIDIA Coated SDC type drills for Carbon Fibre Reinforced Plastic
(CFRP) employ Sumitomo Electric Hardmetal‘s proprietary multi-step
point angle.
Combined with a diamond coating, this technology improves the
quality of machined surfaces and extends tool life.
General Features
Characteristics and Applications
Performance
Series
Diameter ø2,0 ~ ø4,0mm
Diameter ø4,851 ~ ø10,0mm
Hardened Steel
Stainless
Steel
Ti Alloy / Heat
Resistant Alloy
Cast iron
Al Alloy
Cu Alloy
CFRP *
* CFRP (Carbon Fibre Reinforced Plastic)
Structual Steel
Carbon Steel
Alloy Steel
Pre-hardened
Steel
Tempered
Die Steel
Grade Coating
Diameter ø2,0~10,0mm
Recommended Cutting Conditions
CFRP Only
(Dry Machining)
Carbide Drill
Competitor A's Diamond
Coated Drill
Stacked Plates of CFRP,
Aluminium Alloys
(Dry Machining)
( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )
Excellent drilled-hole quality
- Sharp cutting edge shape reduces delamination of bre
layers and burrs.
- Continuously changing point angle disperses load placed
on cutting edge and prevents breakage.
Long tool life
- Use of high-strength diamond coating with excellent
adhesion delivers high quality and long tool life.
l
l
Tool: SUMIDIA coated drill SDC type, øD=6,375
Competitor A B C´s drill øD=6,35 & øD=6,5
Work Material: CFRP
Cutting Conditions: n = 6.000rpm, f=0,1mm/rev, doc =28mm (Through)
Dry
Tool: SUMIDIA coated drill SDC type, øD=6,375
Competitor A B C´s drill øD=6,35 & øD=6,5
Work Material: CFRP
Cutting Conditions: n = 6.000rpm, f=0,1mm/rev, doc =28mm (Through)
Dry
Comparison of Machined Surface Finish
Tool Life Comparison
SDC type
(After drilling 600 holes)
Competitor‘s product
(After drilling 50 holes)
No delamination
Low ank wear
More delamination
from cutting edge to ank
Stable diamond layer adhesion prevents delamination.
Excellent wear resistance enables high-quality drilling with long tool life.
Excellent Machined Face Quality
(Prevents Delamination And Burrs)
Effects of Diamond Coating
Hole Entrance
Hole Exit
Concurrent
A
Concurrent
B
Concurrent
C
Hole
Margin
Rake Face
Flank
Multi-Drills
K46
K47
ø9,5~ø40,5 ~ 3
ø9,5~ø40,5
ø9,5~ø40,5
~ 5
~ 7
l l l
0 100 200 300
KDS …AK
l l l
0 100 200 300
KDS …AK
KDS…AK
KDS…AK
KDS…AK
vc = 120 m/min vc = 60 m/min
l
l
l l
l l
Helix angle:
25°
---> 0°
Multi-Drills
TiAlN coated
Drill: KDS 180 LAK (ø18,0mm)
Conditions: vc = 55 m/min, f = 0,25 mm/rev
doc = 70 mm
Tool life (Holes)
Drill: KDS 250 MAK (ø25,0mm)
Conditions: vc = 60 m/min, f = 0,25 mm/rev
doc = 65 mm
Competitor B
Tool life (Holes)
Concurrent A
Cutting power (N)
Comparison of damage to drill margin
After 40 min. cut length
Comparison of coating damage
when high speed drilling
Competitor’s drillTiN coated
type
Competitor’s drill
Chip stuck in ute
Drill dia.: 18,0 mm
Work material: C50 (HB230) f = 0,3 mm/rev
doc = 50 mm
Drill dia.: 18,0 mm vc = 50 m/min
Work material: C50 (HB230) f = 0,25 mm/rev
doc = 38 mm
Drill dia.: 18,0 mm vc = 50 m/min
Work material: C50 (HB230) f = 0,3 mm/rev
doc = 90 mm (L/D=5)
After 30 m cut length (600 holes)
Performance
Application
examples
High efciency drilling
Workpiece material
- General steel and alloy steel
- Low carbon steel
- Die steel
- Stainless steel
- Ductile cast iron
- Grey cast iron
Optimized drill geometry Comparison of cutting power
(chip removal capability)
Automotive parts
Work material: C50 (HB250)
Automotive parts
Work material: 42CrMo4 (HB250)
Short type (MAK Type)
First choice general
purpose drill
Long type (LAK Type)
Extra long type (DAK Type)
Description
Brazed Carbide MULTI-DRILLs
KDS Type
Type Diameter
range (mm)
Hole depth
(L/D) Remark
The new AK type drill features an extra long carbide drill head,
new cutting geometry, coolant holes and ultra hard TiAlN coating
for reliable high productivity drilling.
Advantages
Series
Series
General purpose drill for steels, stainless steels, cast irons
High productivity drilling even on deep holes up to 7 x D
Twice the tool life of conventionally coated drills
Self centering
Surface nish and tolerances comparable to solid carbide
Regrindable extra long carbide head halves drill replacement
costs
l
l
l
l
l
l
K48
(Ti-6Al-4V) (Inconel 718)
( < HB200)
ød l4
9,5~
10,0
~10,5
10,6~
11,0
~11,5
11,6
11,7
11,8
11,9
12,0
12,1
12,2
12,3
12,4
12,5
12,6
12,7
12,8
12,9
13,0
13,1
13,2
13,3
13,4
13,5
13,6
13,7
13,8
13,9
14,0
14,1
14,2
14,3
14,4
14,5
14,6
14,7
14,8
14,9
15,0
15,1
15,2
15,3
15,4
15,5
96,8 32 37
102,0 35 40
107,2 38 44
112,4 41 47
117,5 44 51
127,7 47 54
16 48 1,8
16 48 2
16 48 2,2
16 48 2,4
16 48 2,5
20 50 2,7
l
l
l
l
l
l
l
l
l
l
MAK
øD
(mm) l2
Ll3ød l4
15,6
15,7
15,8
15,9
16,0
16,1
16,2
16,3
16,4
16,5
16,6
16,7
16,8
16,9
17,0
17,1
17,2
17,3
17,4
17,5
17,6
17,7
17,8
17,9
18,0
18,1
18,2
18,3
18,4
18,5
18,6
18,7
18,8
18,9
19,0
19,1
19,2
19,3
19,4
19,5
19,6
19,7
19,8
19,9
20,0
132,9 50 58
138,1 53 61
143,3 56 65
158,5 59 68
158,6 62 72
20 50 2,9
20 50 3,1
20 50 3,3
25 56 3,5
25 56 3,6
l
l
l
l
l
l
l
l
l
l
l
l
KDS 156 MAK
KDS 157 MAK
KDS 158 MAK
KDS 159 MAK
KDS 160 MAK
KDS 161 MAK
KDS 162 MAK
KDS 163 MAK
KDS 164 MAK
KDS 165 MAK
KDS 166 MAK
KDS 167 MAK
KDS 168 MAK
KDS 169 MAK
KDS 170 MAK
KDS 171 MAK
KDS 172 MAK
KDS 173 MAK
KDS 174 MAK
KDS 175 MAK
KDS 176 MAK
KDS 177 MAK
KDS 178 MAK
KDS 179 MAK
KDS 180 MAK
KDS 181 MAK
KDS 182 MAK
KDS 183 MAK
KDS 184 MAK
KDS 185 MAK
KDS 186 MAK
KDS 187 MAK
KDS 188 MAK
KDS 189 MAK
KDS 190 MAK
KDS 191 MAK
KDS 192 MAK
KDS 193 MAK
KDS 194 MAK
KDS 195 MAK
KDS 196 MAK
KDS 197 MAK
KDS 198 MAK
KDS 199 MAK
KDS 200 MAK
MAK
øD
(mm) l2
Ll3
~ ø15
~ ø20
~ ø30,5
vc
f
vc
f
vc
f
50 – 65 – 75
0,15 – 0,3
50 – 65 – 75
0,15 – 0,35
55 – 70 – 90
0,2 – 0,4
50 – 60 – 70
0,15 – 0,3
50 – 60 – 70
0,15 – 0,35
55 – 65 – 90
0,2 – 0,4
30 – 35 – 45
0,1 – 0,2
35 – 40 – 50
0,15 – 0,25
35 – 40 – 50
0,15 – 0,25
35 – 45 – 50
0,1 – 0,2
35 – 45 – 50
0,15 – 0,25
35 – 45 – 50
0,15 – 0,25
55 – 65 – 75
0,15 – 0,3
60 – 70 – 80
0,15 – 0,35
60 – 70 – 90
0,2 – 0,4
60 – 80 – 100
0,2 – 0,3
60 – 80 – 100
0,2 – 0,35
60 – 90 – 110
0,25 – 0,4
70 – 85 – 100
0,25 – 0,35
70 – 90 – 110
0,25 – 0,4
75 – 100 – 120
0,3 – 0,4
20 – 25 – 35
0,1 – 0,15
20 – 30 – 40
0,1 – 0,15
25 – 35 – 40
0,1 – 0,2
10 – 20 – 30
0,08 – 0,1
10 – 20 – 30
0,08 – 0,1
15 – 25 – 35
0,08 – 0,12
KDS 095 MAK
KDS 100 MAK
KDS 105 MAK
KDS 106 MAK
KDS 110 MAK
KDS 115 MAK
KDS 116 MAK
KDS 117 MAK
KDS 118 MAK
KDS 119 MAK
KDS 120 MAK
KDS 121 MAK
KDS 122 MAK
KDS 123 MAK
KDS 124 MAK
KDS 125 MAK
KDS 126 MAK
KDS 127 MAK
KDS 128 MAK
KDS 129 MAK
KDS 130 MAK
KDS 131 MAK
KDS 132 MAK
KDS 133 MAK
KDS 134 MAK
KDS 135 MAK
KDS 136 MAK
KDS 137 MAK
KDS 138 MAK
KDS 139 MAK
KDS 140 MAK
KDS 141 MAK
KDS 142 MAK
KDS 143 MAK
KDS 144 MAK
KDS 145 MAK
KDS 146 MAK
KDS 147 MAK
KDS 148 MAK
KDS 149 MAK
KDS 150 MAK
KDS 151 MAK
KDS 152 MAK
KDS 153 MAK
KDS 154 MAK
KDS 155 MAK
l1l1
l
=
Titanium Alloys Inconel
Stainless Steels
Drill
Head
Drill
Head
Multi-Drills
Diameter
(mm)
If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufcient,
the cutting data can be raised. For more guidance, please contact our technical representative.
Steels
(under HB250)
Steels
(HB250 ~320)
Hardened Steels
(HRC45)
Ductile
Cast Irons Cast Irons Aluminium
Alloys
Recommended Cutting Conditions ( vc : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Brazed Carbide MULTI-DRILLs
KDS … MAK Type
Diameter ø9,5~15,5mm
Cat. No.
Short Series (3D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø15,6~20,0mm
Cat. No.
Short Series (3D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Short Type ( 3 x D )Brazed Carbide Drills with Coolant Holes
Helix angle: 20°
l
2
= Effective drilling length
Euro stock
K49
l4l4
l1l1
ød
20,1
20,2
20,3
20,4
20,5
20,6
20,7
20,8
20,9
21,0
21,1
21,2
21,3
21,4
21,5
21,6
21,7
21,8
21,9
22,0
22,1
22,2
22,3
22,4
22,5
22,6
22,7
22,8
22,9
23,0
23,1
23,2
23,3
23,4
23,5
23,6
23,7
23,8
23,9
24,0
24,1
24,2
24,3
24,4
24,5
158,6 62 72
158,8 65 75
164,0 68 79
164,2 71 82
174,4 74 86
25 56 3,6
25 56 3,8
25 56 4,0
25 56 4,2
32 60 4,4
l
l
l
l
l
l
l
l
KDS 201 MAK
KDS 202 MAK
KDS 203 MAK
KDS 204 MAK
KDS 205 MAK
KDS 206 MAK
KDS 207 MAK
KDS 208 MAK
KDS 209 MAK
KDS 210 MAK
KDS 211 MAK
KDS 212 MAK
KDS 213 MAK
KDS 214 MAK
KDS 215 MAK
KDS 216 MAK
KDS 217 MAK
KDS 218 MAK
KDS 219 MAK
KDS 220 MAK
KDS 221 MAK
KDS 222 MAK
KDS 223 MAK
KDS 224 MAK
KDS 225 MAK
KDS 226 MAK
KDS 227 MAK
KDS 228 MAK
KDS 229 MAK
KDS 230 MAK
KDS 231 MAK
KDS 232 MAK
KDS 233 MAK
KDS 234 MAK
KDS 235 MAK
KDS 236 MAK
KDS 237 MAK
KDS 238 MAK
KDS 239 MAK
KDS 240 MAK
KDS 241 MAK
KDS 242 MAK
KDS 243 MAK
KDS 244 MAK
KDS 245 MAK
MAK
øD
(mm) l2
Ll3ød
24,6
24,7
24,8
24,9
25,0
25,1
25,2
25,3
25,4
25,5
25,6
25,7
25,8
25,9
26,0
26,1
~26,5
26,6
~27,5
27,6
~28,5
28,6
~29,5
29,6
~30,5
30,6
~31,5
31,6
~32,5
32,6
~33,5
33,6
~34,5
34,6
~35,5
35,6
~36,5
36,6
~37,5
37,6
~38,5
38,6
~39,5
39,6
~40,5
174,5 76 88
179,7 79 92
179,9 81 94
185,1 83 97
190,3 86 100
190,5 89 104
210,6 95 112
215,8 98 115
221,0 101 119
226,2 104 122
231,4 107 125
231,6 110 128
236,7 113 132
241,9 116 163
247,1 119 168
252,3 122 173
32 60 4,5
32 60 4,7
32 60 4,9
32 60 5,1
32 60 5,3
32 60 5,5
40 70 5,6
40 70 5,8
40 70 6,0
40 70 6,2
40 70 6,4
40 70 6,6
40 70 6,7
40 70 6,9
40 70 7,1
40 70 7,3
l
l
KDS 246 MAK
KDS 247 MAK
KDS 248 MAK
KDS 249 MAK
KDS 250 MAK
KDS 251 MAK
KDS 252 MAK
KDS 253 MAK
KDS 254 MAK
KDS 255 MAK
KDS 256 MAK
KDS 257 MAK
KDS 258 MAK
KDS 259 MAK
KDS 260 MAK
KDS 261 MAK
~265 MAK
KDS 266 MAK
~275 MAK
KDS 276 MAK
~285 MAK
KDS 286 MAK
~295 MAK
KDS 296 MAK
~305 MAK
KDS 306 MAK
~315 MAK
KDS 316 MAK
~325 MAK
KDS 326 MAK
~335 MAK
KDS 336 MAK
~345 MAK
KDS 346 MAK
~355 MAK
KDS 356 MAK
~365 MAK
KDS 366 MAK
~375 MAK
KDS 376 MAK
~385 MAK
KDS 386 MAK
~395 MAK
KDS 396 MAK
~405 MAK
MAK
øD
(mm) l2
Ll3
KDS 102 M AK , ACW30
M : 3 x D
Drill
Head
Drill
Head
KDS series: Brazed carbide
drill with coolant holes
Multi-Drills
Drill diameter
10,2 mm
AK: Brazed carbide and
TiAlN coated drill
(Grade)
How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
E.g.,
Brazed Carbide MULTI-DRILLs
KDS … MAK Type
Diameter ø20,1~24,5mm
Cat. No.
Short Series (3D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø24,6~40,5mm
Cat. No.
Short Series (3D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
TiAlN Coated Brazed Carbide Multi-Drills for General Steels, Cast Iron & Ductile Cast Iron
Specication:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
K50
( < HB200) (Ti-6Al-4V) (Inconel 718)
l4l4
l1l1
ød
9,5~
10,0
~10,5
10,6~
11,0
~11,5
11,6
11,7
11,8
11,9
12,0
12,1
12,2
12,3
12,4
12,5
12,6
12,7
12,8
12,9
13,0
13,1
13,2
13,3
13,4
13,5
13,6
13,7
13,8
13,9
14,0
14,1
14,2
14,3
14,4
14,5
14,6
14,7
14,8
14,9
15,0
15,1
15,2
15,3
15,4
15,5
116,8 52 57
127,0 57 63
132,2 63 69
142,4 67 74
147,5 73 80
157,7 77 85
16 48 1,8
16 48 2
16 48 2,2
16 48 2,4
16 48 2,5
20 50 2,7
l
l
l
l
l
l
l
l
l
LAK
øD
(mm) l2
Ll3ød
15,6
15,7
15,8
15,9
16,0
16,1
16,2
16,3
16,4
16,5
16,6
16,7
16,8
16,9
17,0
17,1
17,2
17,3
17,4
17,5
17,6
17,7
17,8
17,9
18,0
18,1
18,2
18,3
18,4
18,5
18,6
18,7
18,8
18,9
19,0
19,1
19,2
19,3
19,4
19,5
19,6
19,7
19,8
19,9
20,0
167,9 83 91
173,1 87 96
178,3 93 102
193,5 97 107
198,6 103 113
20 50 2,9
20 50 3,1
20 50 3,3
25 56 3,5
25 56 3,6
l
l
l
l
l
l
l
l
l
KDS 156 LAK
KDS 157 LAK
KDS 158 LAK
KDS 159 LAK
KDS 160 LAK
KDS 161 LAK
KDS 162 LAK
KDS 163 LAK
KDS 164 LAK
KDS 165 LAK
KDS 166 LAK
KDS 167 LAK
KDS 168 LAK
KDS 169 LAK
KDS 170 LAK
KDS 171 LAK
KDS 172 LAK
KDS 173 LAK
KDS 174 LAK
KDS 175 LAK
KDS 176 LAK
KDS 177 LAK
KDS 178 LAK
KDS 179 LAK
KDS 180 LAK
KDS 181 LAK
KDS 182 LAK
KDS 183 LAK
KDS 184 LAK
KDS 185 LAK
KDS 186 LAK
KDS 187 LAK
KDS 188 LAK
KDS 189 LAK
KDS 190 LAK
KDS 191 LAK
KDS 192 LAK
KDS 193 LAK
KDS 194 LAK
KDS 195 LAK
KDS 196 LAK
KDS 197 LAK
KDS 198 LAK
KDS 199 LAK
KDS 200 LAK
LAK
øD
(mm) l2
Ll3
~ ø15
~ ø20
~ ø30,5
vc
f
vc
f
vc
f
50 – 65 – 75
0,15 – 0,3
50 – 65 – 75
0,15 – 0,35
55 – 70 – 90
0,2 – 0,4
50 – 60 – 70
0,15 – 0,3
50 – 60 – 70
0,15 – 0,35
55 – 65 – 90
0,2 – 0,4
30 – 35 – 45
0,1 – 0,2
35 – 40 – 50
0,15 – 0,25
35 – 40 – 50
0,15 – 0,25
35 – 45 – 50
0,1 – 0,2
35 – 45 – 50
0,15 – 0,25
35 – 45 – 50
0,15 – 0,25
55 – 65 – 75
0,15 – 0,3
60 – 70 – 80
0,15 – 0,35
60 – 70 – 90
0,2 – 0,4
60 – 80 – 100
0,2 – 0,3
60 – 80 – 100
0,2 – 0,35
60 – 90 – 110
0,25 – 0,4
70 – 85 – 100
0,25 – 0,35
70 – 90 – 110
0,25 – 0,4
75 – 100 – 120
0,3 – 0,4
20 – 25 – 35
0,1 – 0,15
20 – 30 – 40
0,1 – 0,15
25 – 35 – 40
0,1 – 0,2
10 – 20 – 30
0,08 – 0,1
10 – 20 – 30
0,08 – 0,1
15 – 25 – 35
0,08 – 0,12
KDS 095 LAK
KDS 100 LAK
KDS 105 LAK
KDS 106 LAK
KDS 110 LAK
KDS 115 LAK
KDS 116 LAK
KDS 117 LAK
KDS 118 LAK
KDS 119 LAK
KDS 120 LAK
KDS 121 LAK
KDS 122 LAK
KDS 123 LAK
KDS 124 LAK
KDS 125 LAK
KDS 126 LAK
KDS 127 LAK
KDS 128 LAK
KDS 129 LAK
KDS 130 LAK
KDS 131 LAK
KDS 132 LAK
KDS 133 LAK
KDS 134 LAK
KDS 135 LAK
KDS 136 LAK
KDS 137 LAK
KDS 138 LAK
KDS 139 LAK
KDS 140 LAK
KDS 141 LAK
KDS 142 LAK
KDS 143 LAK
KDS 144 LAK
KDS 145 LAK
KDS 146 LAK
KDS 147 LAK
KDS 148 LAK
KDS 149 LAK
KDS 150 LAK
KDS 151 LAK
KDS 152 LAK
KDS 153 LAK
KDS 154 LAK
KDS 155 LAK
l
=
Stainless Steels
Titanium Alloys Inconel
Drill
Head
Drill
Head
( vc : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Recommended Cutting Conditions
Multi-Drills
Diameter
(mm)
If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufcient,
the cutting data can be raised. For more guidance, please contact our technical representative.
Steels
(under HB250)
Steels
(HB250 ~320)
Hardened Steels
(HRC45)
Ductile
Cast Irons Cast Irons Aluminium
Alloys
Brazed Carbide MULTI-DRILLs
KDS … LAK Type
Diameter ø9,5~15,5mm
Cat. No.
Long Series (5D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø15,6~20,0mm
Cat. No.
Long Series (5D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Long Type ( 5 x D )Brazed Carbide Drills with Coolant Holes
Helix angle: 20° ---> 6°
l
2
= Effective drilling length
Euro stock
K51
l4l4
l1l1
L : 5 x D
ød
20,1
20,2
20,3
20,4
20,5
20,6
20,7
20,8
20,9
21,0
21,1
21,2
21,3
21,4
21,5
21,6
21,7
21,8
21,9
22,0
22,1
22,2
22,3
22,4
22,5
22,6
22,7
22,8
22,9
23,0
23,1
23,2
23,3
23,4
23,5
23,6
23,7
23,8
23,9
24,0
24,1
24,2
24,3
24,4
24,5
198,6 103 113
198,8 107 118
204,0 113 124
214,2 117 129
224,4 123 135
25 56 3,6
25 56 3,8
25 56 4,0
25 56 4,2
32 60 4,4
l
l
l
l
l
l
KDS 201 LAK
KDS 202 LAK
KDS 203 LAK
KDS 204 LAK
KDS 205 LAK
KDS 206 LAK
KDS 207 LAK
KDS 208 LAK
KDS 209 LAK
KDS 210 LAK
KDS 211 LAK
KDS 212 LAK
KDS 213 LAK
KDS 214 LAK
KDS 215 LAK
KDS 216 LAK
KDS 217 LAK
KDS 218 LAK
KDS 219 LAK
KDS 220 LAK
KDS 221 LAK
KDS 222 LAK
KDS 223 LAK
KDS 224 LAK
KDS 225 LAK
KDS 226 LAK
KDS 227 LAK
KDS 228 LAK
KDS 229 LAK
KDS 230 LAK
KDS 231 LAK
KDS 232 LAK
KDS 233 LAK
KDS 234 LAK
KDS 235 LAK
KDS 236 LAK
KDS 237 LAK
KDS 238 LAK
KDS 239 LAK
KDS 240 LAK
KDS 241 LAK
KDS 242 LAK
KDS 243 LAK
KDS 244 LAK
KDS 245 LAK
LAK
øD
(mm) l2
Ll3ød
24,6
24,7
24,8
24,9
25,0
25,1
25,2
25,3
25,4
25,5
25,6
25,7
25,8
25,9
26,0
26,1
~26,5
26,6
~27,5
27,6
~28,5
28,6
~29,5
29,6
~30,5
30,6
~31,5
31,6
~32,5
32,6
~33,5
33,6
~34,5
34,6
~35,5
35,6
~36,5
36,6
~37,5
37,6
~38,5
38,6
~39,5
39,6
~40,5
229,5 127 140
234,7 133 146
239,9 137 151
245,1 143 157
250,3 147 162
260,5 152 167
280,6 166 187
285,8 172 190
291,0 175 194
296,2 177 197
301,4 180 200
306,6 183 203
311,7 188 207
321,9 193 243
327,1 198 248
332,3 203 253
32 60 4,5
32 60 4,7
32 60 4,9
32 60 5,1
32 60 5,3
32 60 5,5
40 70 5,6
40 70 5,8
40 70 6,0
40 70 6,2
40 70 6,4
40 70 6,6
40 70 6,7
40 70 6,9
40 70 7,1
40 70 7,3
l
l
KDS 246 LAK
KDS 247 LAK
KDS 248 LAK
KDS 249 LAK
KDS 250 LAK
KDS 251 LAK
KDS 252 LAK
KDS 253 LAK
KDS 254 LAK
KDS 255 LAK
KDS 256 LAK
KDS 257 LAK
KDS 258 LAK
KDS 259 LAK
KDS 260 LAK
KDS 261 LAK
~265 LAK
KDS 266 LAK
~275 LAK
KDS 276 LAK
~285 LAK
KDS 286 LAK
~295 LAK
KDS 296 LAK
~305 LAK
KDS 306 LAK
~315 LAK
KDS 316 LAK
~325 LAK
KDS 326 LAK
~335 LAK
KDS 336 LAK
~345 LAK
KDS 346 LAK
~355 LAK
KDS 356 LAK
~365 LAK
KDS 366 LAK
~375 LAK
KDS 376 LAK
~385 LAK
KDS 386 LAK
~395 LAK
KDS 396 LAK
~405 LAK
LAK
øD
(mm) l2
Ll3
KDS 102 L AK , ACW30
Drill
Head
Drill
Head
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
AK: Brazed carbide and
TiAlN coated drill
Multi-Drills
KDS series: Brazed carbide
drill with coolant holes
Drill diameter
10,2 mm
(Grade)
How to Order
E.g.,
Brazed Carbide MULTI-DRILLs
KDS … LAK Type
Diameter ø20,1~24,5mm
Cat. No.
Long Series (5D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø24,6~40,5mm
Cat. No.
Long Series (5D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
TiAlN Coated Brazed Carbide Multi-Drills for General Steels, Cast Iron & Ductile Cast Iron
Specication:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
K52
l4l4
l1l1
ød
141,8 75 80
152,0 81 87
162,2 91 97
177,4 99 106
182,5 106 113
197,7 114 122
l
l
l
l
l
DAK
øD
(mm) l2
Ll3ød
207,9 121 129
218,1 129 138
223,3 136 145
243,5 144 154
248,6 151 161
l
l
l
l
l
l
DAK
øD
(mm) l2
Ll3
9,5~
10,0
~10,5
10,6~
11,0
~11,5
11,6
11,7
11,8
11,9
12,0
12,1
12,2
12,3
12,4
12,5
12,6
12,7
12,8
12,9
13,0
13,1
13,2
13,3
13,4
13,5
13,6
13,7
13,8
13,9
14,0
14,1
14,2
14,3
14,4
14,5
14,6
14,7
14,8
14,9
15,0
15,1
15,2
15,3
15,4
15,5
16 48 1,8
16 48 2
16 48 2,2
16 48 2,4
16 48 2,5
20 50 2,7
15,6
15,7
15,8
15,9
16,0
16,1
16,2
16,3
16,4
16,5
16,6
16,7
16,8
16,9
17,0
17,1
17,2
17,3
17,4
17,5
17,6
17,7
17,8
17,9
18,0
18,1
18,2
18,3
18,4
18,5
18,6
18,7
18,8
18,9
19,0
19,1
19,2
19,3
19,4
19,5
19,6
19,7
19,8
19,9
20,0
20 50 2,9
20 50 3,1
20 50 3,3
25 56 3,5
25 56 3,6
KDS 156 DAK
KDS 157 DAK
KDS 158 DAK
KDS 159 DAK
KDS 160 DAK
KDS 161 DAK
KDS 162 DAK
KDS 163 DAK
KDS 164 DAK
KDS 165 DAK
KDS 166 DAK
KDS 167 DAK
KDS 168 DAK
KDS 169 DAK
KDS 170 DAK
KDS 171 DAK
KDS 172 DAK
KDS 173 DAK
KDS 174 DAK
KDS 175 DAK
KDS 176 DAK
KDS 177 DAK
KDS 178 DAK
KDS 179 DAK
KDS 180 DAK
KDS 181 DAK
KDS 182 DAK
KDS 183 DAK
KDS 184 DAK
KDS 185 DAK
KDS 186 DAK
KDS 187 DAK
KDS 188 DAK
KDS 189 DAK
KDS 190 DAK
KDS 191 DAK
KDS 192 DAK
KDS 193 DAK
KDS 194 DAK
KDS 195 DAK
KDS 196 DAK
KDS 197 DAK
KDS 198 DAK
KDS 199 DAK
KDS 200 DAK
KDS 095 DAK
KDS 100 DAK
KDS 105 DAK
KDS 106 DAK
KDS 110 DAK
KDS 115 DAK
KDS 116 DAK
KDS 117 DAK
KDS 118 DAK
KDS 119 DAK
KDS 120 DAK
KDS 121 DAK
KDS 122 DAK
KDS 123 DAK
KDS 124 DAK
KDS 125 DAK
KDS 126 DAK
KDS 127 DAK
KDS 128 DAK
KDS 129 DAK
KDS 130 DAK
KDS 131 DAK
KDS 132 DAK
KDS 133 DAK
KDS 134 DAK
KDS 135 DAK
KDS 136 DAK
KDS 137 DAK
KDS 138 DAK
KDS 139 DAK
KDS 140 DAK
KDS 141 DAK
KDS 142 DAK
KDS 143 DAK
KDS 144 DAK
KDS 145 DAK
KDS 146 DAK
KDS 147 DAK
KDS 148 DAK
KDS 149 DAK
KDS 150 DAK
KDS 151 DAK
KDS 152 DAK
KDS 153 DAK
KDS 154 DAK
KDS 155 DAK
40 – 65 – 90
0,15 – 0,2 – 0,3
40 – 65 – 90
0,2 – 0,3 – 0,4
40 – 70 – 90
0,2 – 0,35 – 0,45
40 – 60 – 90
0,1 – 0,2 – 0,25
40 – 60 – 90
0,15 – 0,25 – 0,35
40 – 65 – 90
0,2 – 0,3 – 0,4
40 – 50 – 70
0,1 – 0,2 – 0,25
40 – 50 – 70
0,15 – 0,25 – 0,3
40 – 55 – 70
0,2 – 0,3 – 0,35
50 – 70 – 100
0,2 – 0,3 – 0,35
50 – 70 – 100
0,2 – 0,35 – 0,4
50 – 70 – 100
0,25 – 0,4 – 0,5
~ ø15
~ ø20
~ ø40,5
l
=
Drill
Head
Drill
Head
( vc : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Recommended Cutting Conditions
Multi-Drills
Steels
(under HB250)
Steels
(HB250 ~320)
Die Steels
(about HB250) Ductile Cast Irons
Diameter
(mm)
To avoid the drill bending, which can cause
breakage, please pre-drill or reduce the cutting
conditions at the entrance of hole:
RPM: 100~300
f: 0,05~0,08 mm/rev
Remarks
Brazed Carbide MULTI-DRILLs
KDS … DAK Type
Diameter ø9,5~15,5mm
Cat. No.
Extra Long Series (7D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø15,6~20,0mm
Cat. No.
Extra Long Series (7D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Extra Long Type ( 7 x D )
Brazed Carbide Drills with Coolant Holes
Helix angle: 20° ---> 0°
l
2
= Effective drilling length
Euro stock
K53
l l 4
l l 1
D : 7 x D
ød
248,6 151 161
248,8 155 166
259,0 166 177
274,2 174 186
284,4 178 190
l
l
l
DAK
øD
(mm) l2
Ll3ød
294,5 187 200
304,7 197 210
309,9 201 215
315,1 206 220
325,3 215 230
335,5 225 240
350,6 229 245
360,8 234 250
371,0 243 260
381,2 253 270
391,4 257 275
396,6 262 280
406,7 271 290
416,9 292 338
422,1 296 343
427,3 300 348
20,1
20,2
20,3
20,4
20,5
20,6
20,7
20,8
20,9
21,0
21,1
21,2
21,3
21,4
21,5
21,6
21,7
21,8
21,9
22,0
22,1
22,2
22,3
22,4
22,5
22,6
22,7
22,8
22,9
23,0
23,1
23,2
23,3
23,4
23,5
23,6
23,7
23,8
23,9
24,0
24,1
24,2
24,3
24,4
24,5
25 56 3,6
25 56 3,8
25 56 4,0
25 56 4,2
32 60 4,4
KDS 201 DAK
KDS 202 DAK
KDS 203 DAK
KDS 204 DAK
KDS 205 DAK
KDS 206 DAK
KDS 207 DAK
KDS 208 DAK
KDS 209 DAK
KDS 210 DAK
KDS 211 DAK
KDS 212 DAK
KDS 213 DAK
KDS 214 DAK
KDS 215 DAK
KDS 216 DAK
KDS 217 DAK
KDS 218 DAK
KDS 219 DAK
KDS 220 DAK
KDS 221 DAK
KDS 222 DAK
KDS 223 DAK
KDS 224 DAK
KDS 225 DAK
KDS 226 DAK
KDS 227 DAK
KDS 228 DAK
KDS 229 DAK
KDS 230 DAK
KDS 231 DAK
KDS 232 DAK
KDS 233 DAK
KDS 234 DAK
KDS 235 DAK
KDS 236 DAK
KDS 237 DAK
KDS 238 DAK
KDS 239 DAK
KDS 240 DAK
KDS 241 DAK
KDS 242 DAK
KDS 243 DAK
KDS 244 DAK
KDS 245 DAK
24,6
24,7
24,8
24,9
25,0
25,1
25,2
25,3
25,4
25,5
25,6
25,7
25,8
25,9
26,0
26,1
~26,5
26,6
~27,5
27,6
~28,5
28,6
~29,5
29,6
~30,5
30,6
~31,5
31,6
~32,5
32,6
~33,5
33,6
~34,5
34,6
~35,5
35,6
~36,5
36,6
~37,5
37,6
~38,5
38,6
~39,5
39,6
~40,5
32 60 4,5
32 60 4,7
32 60 4,9
32 60 5,1
32 60 5,3
32 60 5,5
40 70 5,6
40 70 5,8
40 70 6,0
40 70 6,2
40 70 6,4
40 70 6,6
40 70 6,7
40 70 6,9
40 70 7,1
40 70 7,3
KDS 246 DAK
KDS 247 DAK
KDS 248 DAK
KDS 249 DAK
KDS 250 DAK
KDS 251 DAK
KDS 252 DAK
KDS 253 DAK
KDS 254 DAK
KDS 255 DAK
KDS 256 DAK
KDS 257 DAK
KDS 258 DAK
KDS 259 DAK
KDS 260 DAK
KDS 261 DAK
~265 DAK
KDS 266 DAK
~275 DAK
KDS 276 DAK
~285 DAK
KDS 286 DAK
~295 DAK
KDS 296 DAK
~305 DAK
KDS 306 DAK
~315 DAK
KDS 316 DAK
~325 DAK
KDS 326 DAK
~335 DAK
KDS 336 DAK
~345 DAK
KDS 346 DAK
~355 DAK
KDS 356 DAK
~365 DAK
KDS 366 DAK
~375 DAK
KDS 376 DAK
~385 DAK
KDS 386 DAK
~395 DAK
KDS 396 DAK
~405 DAK
DAK
øD
(mm) l2
Ll3
KDS 102 D AK , ACW30
Drill
Head
Drill
Head
AK: Brazed carbide and
TiAlN coated drill
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
KDS series: Brazed carbide
drill with coolant holes
Multi-Drills
Drill diameter
10,2 mm
(Grade)
How to Order
E.g.,
Brazed Carbide MULTI-DRILLs
KDS … DAK Type
Diameter ø20,1~24,5mm
Cat. No.
Extra Long Series (7D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø24,6~40,5mm
Cat. No.
Extra Long Series (7D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
TiAlN Coated Brazed Carbide Multi-Drills for General Steels & Ductile Cast Iron
Specication:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
K54
l3l3
l1l1
KDS 102 FA 10 ,G10E
ød
8,0
~8,5
8,6
~9,5
9,6
~10,5
10,6
~11,5
11,6
~12,5
12,6
~13,5
13,6
~14,5
14,6
~15,5
15,6
~16,5
16,6
~17,5
17,6
~18,5
18,6
~19,5
156,5 93
171,6 104
181,8 115
197,0 126
207,2 137
222,4 148
232,5 159
247,7 170
262,9 181
273,1 192
288,3 203
303,5 214
16 48 1,5
16 48 1,6
16 48 1,8
16 48 2,0
16 48 2,2
16 48 2,4
16 48 2,5
20 50 2,7
20 50 2,9
20 50 3,1
20 50 3,3
25 56 3,5
FA10
øD
(mm) l2
Ll2
L
ød
19,6
~20,5
20,6
~21,5
21,6
~22,5
22,6
~23,5
23,6
~24,5
24,6
~25,5
25,6
~26,5
26,6
~27,5
27,6
~28,5
28,6
~29,5
29,6
~30,5
318,6 225
328,8 236
344,0 247
354,2 258
374,4 269
384,5 280
399,7 291
409,9 302
425,1 313
435,3 324
450,5 335
25 56 3,6
25 56 3,8
25 56 4,0
25 56 4,2
32 60 4,4
32 60 4,5
32 60 4,7
32 60 4,9
32 60 5,1
32 60 5,3
32 60 5,5
KDS 196 FA10
~205 FA10
KDS 206 FA10
~215 FA10
KDS 216 FA10
~225 FA10
KDS 226 FA10
~235 FA10
KDS 236 FA10
~245 FA10
KDS 246 FA10
~255 FA10
KDS 256 FA10
~265 FA10
KDS 266 FA10
~275 FA10
KDS 276 FA10
~285 FA10
KDS 286 FA10
~295 FA10
KDS 296 FA10
~305 FA10
FA10
øD
(mm)
KDS 080 FA10
~085 FA10
KDS 086 FA10
~095 FA10
KDS 096 FA10
~105 FA10
KDS 106 FA10
~115 FA10
KDS 116 FA10
~125 FA10
KDS 126 FA10
~135 FA10
KDS 136 FA10
~145 FA10
KDS 146 FA10
~155 FA10
KDS 156 FA10
~165 FA10
KDS 166 FA10
~175 FA10
KDS 176 FA10
~185 FA10
KDS 186 FA10
~195 FA10
vc
f
vc
f
vc
f
30 – 55 – 60
0,1 – 0,2 – 0,25
40 – 60 – 70
0,2 – 0,3 – 0,4
40 – 60 – 70
0,3 – 0,4 – 0,5
50 – 70 – 90
0,1 – 0,2 – 0,3
60 –70 – 100
0,3 – 0,35 – 0,5
70 – 100 – 150
0,3 – 0,4 – 0,5
~ ø12
~ ø20
~ ø30
Drill
Head
Drill
Head
Recommended Cutting Conditions
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
KDS series: Brazed carbide
drill with coolant holes
Drill diameter
10,2 mm
FA: Extra long type brazed carbide drill with
special
utes (Helix angle: 25°
a
0°)
10: Effective drilling length
(Grade)
How to Order
E.g.,
Brazed Carbide Multi-Drills for Cast Irons and Aluminium Alloys
Specication:
- Brazed carbide (Grade: G10E) drill
with coolant holes
- Shank with whistle notch
Multi-Drills
To avoid the drill bending, which can cause breakage, please pre-drill or reduce the cutting conditions
at the entrance of hole; RPM: 100 ~ 300, f : 0,05 ~ 0,08 mm/rev.
Higher feed rates and deep holes require high coolant pressure.
Cutting uid : Water soluble oil
Cutting uid pressure : 4 ~ 10 bar
Diameter
(mm)
Cast Irons
Aluminium Alloys
( vc : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Remarks
Brazed Carbide MULTI-DRILLs
KDS … FA Type
Diameter ø8.0~15,0mm
Cat. No.
Extra Long Series (10D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Diameter ø15,1~19,5mm
Cat. No.
Extra Long Series (10D)
Stock
Dimensions (mm)
Dimensions (mm)
Shank
Extra Long Type (10 x D)
Brazed Carbide Drills with Coolant Holes
( Available on Request )
Helix angle: 25° ---> 0°
l
2
= Effective drilling length
K55
Multi-Drill:
SMD
SMD-MultiDrill
Drill: ø18,0mm
Work material: C50
Conditions: vc = 70 m/min, f = 0,25 mm/rev
doc = 38 mm (through), Water soluble
Work material: 34CrMo4 (HB235~302)
Drill: ø18,0mm
Conditions: vc = 70 m/min, f = 0,25 mm/rev
doc = 38 mm (through), Water soluble
Number of holes Number of Workpieces
SMD Type Multi-Drill
Concurrent A
Competitor B
Brazed drill
Hole diameter (mm)
Drilling Precision Application Example
Through coolant holes positioned to
optimise coolant pressure and direction.
Specially treated toughened steel body to
resist wear and rust
Edge security comes from replaceable drilling
heads bolted to xed radial serrations which
provide a rigid and precise clamping platform.
The newly developed tungsten carbide substrate
with it’s ultra hard smooth coating proved that
against competition users can expect to see
holes with tolerances similar to that of reaming
and tool life almost doubled.
Conventional
Brazed Drill
Fixed at 70pcs/reg.
(Drilling length 16m)
3 Times
Life !
Normal wear
after 900 holes (~34m)
Concurrent A: Large wear
Competitor B: Edge chipping
after 900 holes (~34m)
after 670 holes (~25m)
Replaceable Head Type MULTI-DRILLs
SMD Type
Available in diameters ranging from 12,0~42,5mm
Drilling Depths 1,5 ~ 12 x Diameter
Optimised heat dissipation via precisely located coolant holes
Maximised rigidity from newly developed clamping system
High performance drilling of precision holes from solid
3 different types of head for general and smooth cutting (MTL type, MEL type)
and new MFS type for drilling in non-at surfaces.
l
l
l
l
l
l
Fast accurate and ideal for drilling steels, this newly developed drill
from SUMITOMO gives similar hole accuracy to that of regrindable
drills renowned within the industry as being the ultimate hole making
tool.
General Features
Advantages
Multi-Drills
New
New
K56
(mm)
BXD 02208 ΙP
BXD 02509 ΙP
BXD 03011 ΙP
BXD 03512 ΙP
BXD 04014 ΙP
BXD 04515 ΙP
0,8 ~ 1,0
0,9 ~ 1,2
1,8 ~ 2,4
2,8 ~ 3,7
4,1 ~ 5,5
5,0 ~ 6,6
SMDT 1200 ~ 1550 D M£L
SMDT 1551 ~ 1850 D M£L
SMDT 1851 ~ 2150 D M£L
SMDT 2151 ~ 2480 D M£L
SMDT 2481 ~ 2780 D M£L
SMDT 2781 ~ 3050 D M£L
1
BXD 02208 ΙP
BXD 02509 ΙP
BXD 03011 ΙP
BXD 03512 ΙP
BXD 04014 ΙP
BXD 04515 ΙP
TRDR 08 ΙP
TRDR 10 ΙP
TRDR 15 ΙP
TRDR 15 ΙP
TRDR 20 ΙP
TRDR 25 ΙP
SMDH 120 ~ 150 M£
SMDH 160 ~ 180 M£
SMDH 190 ~ 210 M£
SMDH 220 ~ 240 M£
SMDH 250 ~ 270 M£
SMDH 280 ~ 300 M£
l
=
l1l2
l3
L
140°
Ødh6
=
ØdSLØd2M3 LM5 LM8 L
12D
L Ød2
12,0 2,2
16 48
SMDH
120 m91 25,5 20 l107,2 43,5 l132,2 68,5 1200~1249
12,5 2,3
SMDH
125 m91 25,5 20 l107,3 43,5 l132,3 68,5 1250~1299
13,0 2,4
SMDH
130 m92 27,5 20 l112,4 46,5 l142,4 73,5 1300~1349
14,0 2,5
SMDH
140 m96 31,5 20 l119,0 52,5 l149,0 81,5 l194,0 124,5 l238,5 168,5 20 1350~1450
15,0 2,7
20 50
SMDH
150 m100 32,0 25 l129,2 55,0 l159,2 86,0 l204,2 133,0 l253,0 180,0 25 1451~1550
16,0 2,9
SMDH
160 m103 35,0 25 l134,4 59,0 l169,4 92,0 l214,4 141,0 l265,5 192,0 25 1551~1650
17,0 3,1
SMDH
170 m105 35,5 25 l139,6 62,5 l174,6 97,5 l224,6 150,5 l278,1 203,5 25 1651~1750
18,0 3,3
SMDH
180 m107 39,7 25 l144,8 66,5 l179,8 103,5 l229,8 158,5 l290,5 215,5 25 1751~1850
19,0 3,5
25 56
SMDH
190 m115 40,5 30 l160,1 69,5 l195,0 108,5 l255,0 167,5 l309,1 228,5 30 1851~1950
20,0 3,6
SMDH
200 m118 43,0 30 l160,1 73,0 l200,1 114,0 l265,1 175,0 l321,4 240,0 30 1951~2050
21,0 3,8
SMDH
210 m119 44,0 30 l160,3 76,0 l200,3 119,0 l270,3 184,0 l333,9 252,0 30 2051~2150
22,0 4,0
SMDH
220 m121 47,0 30 l165,1 80,0 l205,1 125,0 l275,1 192,0 l347,0 264,0 30 2151~2280
23,0 4,2
SMDH
230 m122 46,5 30 l164,8 82,5 l214,8 129,5 l284,8 200,5 l359,0 275,5 30 2281~2380
24,0 4,4
32 60
SMDH
240 m129 49,5 37 l174,6 86,5 l224,6 135,5 l299,6 208,5 l376,1 284,5 37 2381~2480
25,0 4,6
SMDH
250 m129 49,0 37 l174,6 88,0 l229,6 140,0 l304,6 217,0 l388,4 300,0 37 2481~2580
26,0 4,7
SMDH
260 m132 52,0 37 l179,7 92,0 l234,7 146,0 l314,7 225,0 2581~2680
27,0 4,9
SMDH
270 m133 53,0 37 l179,9 94,0 l239,9 151,0 l324,9 234,0 2681~2780
28,0 5,1
SMDH
280 m135 54,5 37 l185,1 96,5 l245,1 156,5 l330,1 241,5 2781~2880
29,0 5,3
SMDH
290 m136 55,5 37 l190,3 99,5 l250,3 161,5 l340,3 250,5 2881~2980
30,0 5,5
SMDH
300 m139 58,5 37 l190,5 104,5 l260,5 167,5 l350,5 259,5 2981~3050
Ø Dl1l3l2l2l2l2
l2
ØDm7
Ød2
l3
L
Ødh6
Ød2
l2
140°
ØDm7
l1l2
L
140°
ØDm7
l3
Ødh6
SMDH Type
Replaceable Head Type Drill Holder
Recommended Torque
Screw
Applicable Insert
Screw Wrench
Applicable Holder
Spare Parts
Holder
Multi-Drills
Euro stock
Holder 3D / 5D / 8D Shank Type:
Whistle notch type
l2 = Effective drilling length
Holder 12D Shank Type:
Cylindrical type
Japan stock
New
Cat. No.
Series (3D)
Dimensions
Series (5D) Series (8D)
Related
Drill Heads
DMTL / DMEL
Shank
Drill Head
Stock
Dimensions
Stock
Dimensions
Stock
Dimensions
Series (12D)Series (1,5D)
Stock
Dimensions
Stock
Dimensions
New
Holder 1,5D Shank Type:
Weldon type
Drill order description example: SMDH210M3, drill heads
a
K59/H60
K57
~ 16,0
~ 20,0
~ 30,8
vcvc
ff
18,8
18,9
19,0
19,1
19,2
19,3
19,4
19,5
19,6
19,7
19,8
19,9
20,0
20,5
21,0
21,5
22,0
22,5
23,0
23,5
24,0
24,5
25,0
25,5
26,0
26,5
27,0
27,5
28,0
28,5
29,0
29,5
30,0
30,5
15,4
15,5
15,6
15,7
15,8
15,9
16,0
16,1
16,2
16,3
16,4
16,5
16,6
16,7
16,8
16,9
17,0
17,1
17,2
17,3
17,4
17,5
17,6
17,7
17,8
17,9
18,0
18,1
18,2
18,3
18,4
18,5
18,6
18,7
12,0
12,1
12,2
12,3
12,4
12,5
12,6
12,7
12,8
12,9
13,0
13,1
13,2
13,3
13,4
13,5
13,6
13,7
13,8
13,9
14,0
14,1
14,2
14,3
14,4
14,5
14,6
14,7
14,8
14,9
15,0
15,1
15,2
15,3
øD
(mm)
øD
(mm)
øD
(mm)
SMDT 1880 D MTL
SMDT 1890 D MTL
SMDT 1900 D MTL
SMDT 1910 D MTL
SMDT 1920 D MTL
SMDT 1930 D MTL
SMDT 1940 D MTL
SMDT 1950 D MTL
SMDT 1960 D MTL
SMDT 1970 D MTL
SMDT 1980 D MTL
SMDT 1990 D MTL
SMDT 2000 D MTL
SMDT 2050 D MTL
SMDT 2100 D MTL
SMDT 2150 D MTL
SMDT 2200 D MTL
SMDT 2250 D MTL
SMDT 2300 D MTL
SMDT 2350 D MTL
SMDT 2400 D MTL
SMDT 2450 D MTL
SMDT 2500 D MTL
SMDT 2550 D MTL
SMDT 2600 D MTL
SMDT 2650 D MTL
SMDT 2700 D MTL
SMDT 2750 D MTL
SMDT 2800 D MTL
SMDT 2850 D MTL
SMDT 2900 D MTL
SMDT 2950 D MTL
SMDT 3000 D MTL
SMDT 3050 D MTL
SMDT 1540 D MTL
SMDT 1550 D MTL
SMDT 1560 D MTL
SMDT 1570 D MTL
SMDT 1580 D MTL
SMDT 1590 D MTL
SMDT 1600 D MTL
SMDT 1610 D MTL
SMDT 1620 D MTL
SMDT 1630 D MTL
SMDT 1640 D MTL
SMDT 1650 D MTL
SMDT 1660 D MTL
SMDT 1670 D MTL
SMDT 1680 D MTL
SMDT 1690 D MTL
SMDT 1700 D MTL
SMDT 1710 D MTL
SMDT 1720 D MTL
SMDT 1730 D MTL
SMDT 1740 D MTL
SMDT 1750 D MTL
SMDT 1760 D MTL
SMDT 1770 D MTL
SMDT 1780 D MTL
SMDT 1790 D MTL
SMDT 1800 D MTL
SMDT 1810 D MTL
SMDT 1820 D MTL
SMDT 1830 D MTL
SMDT 1840 D MTL
SMDT 1850 D MTL
SMDT 1860 D MTL
SMDT 1870 D MTL
SMDT 1200 D MTL
SMDT 1210 D MTL
SMDT 1220 D MTL
SMDT 1230 D MTL
SMDT 1240 D MTL
SMDT 1250 D MTL
SMDT 1260 D MTL
SMDT 1270 D MTL
SMDT 1280 D MTL
SMDT 1290 D MTL
SMDT 1300 D MTL
SMDT 1310 D MTL
SMDT 1320 D MTL
SMDT 1330 D MTL
SMDT 1340 D MTL
SMDT 1350 D MTL
SMDT 1360 D MTL
SMDT 1370 D MTL
SMDT 1380 D MTL
SMDT 1390 D MTL
SMDT 1400 D MTL
SMDT 1410 D MTL
SMDT 1420 D MTL
SMDT 1430 D MTL
SMDT 1440 D MTL
SMDT 1450 D MTL
SMDT 1460 D MTL
SMDT 1470 D MTL
SMDT 1480 D MTL
SMDT 1490 D MTL
SMDT 1500 D MTL
SMDT 1510 D MTL
SMDT 1520 D MTL
SMDT 1530 D MTL
12,9
12,9
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
14,1
14,1
14,8
14,8
15,0
15,0
15,1
15,1
15,4
15,4
15,8
15,8
16,4
16,4
17,1
17,1
17,7
17,7
18,3
18,3
19,0
19,0
11,0
11,0
11,0
11,0
11,0
11,0
11,6
11,6
11,6
11,6
11,6
11,6
11,6
11,6
11,6
11,6
12,2
12,2
12,2
12,2
12,2
12,2
12,2
12,2
12,2
12,2
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
9,1
9,1
9,1
9,1
9,1
9,4
9,4
9,4
9,4
9,4
9,7
9,7
9,7
9,7
9,7
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
11,0
11,0
11,0
11,0
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
H
(mm)
H
(mm)
H
(mm)
øD: 12,0~15,3mm øD: 15,4~18,7mm øD: 18,8~30,5mm
70 – 100 – 120
0,15 – 0,2 – 0,3
70 – 100 – 120
0,15 – 0,25 – 0,35
70 – 100 – 120
0,2 – 0,25 – 0,35
50 – 70 – 80
0,15 – 0,2 – 0,3
50 – 70 – 80
0,15 – 0,25 – 0,35
50 – 70 – 80
0,2 – 0,25 – 0,35
40 – 60 – 90
0,1 – 0,15 – 0,2
40 – 70 – 90
0,15 – 0,2 – 0,25
40 – 60 – 90
0,15 – 0,2 – 0,25
30 – 50 – 70
0,1 – 0,15 – 0,2
30 – 50 – 70
0,15 – 0,2 – 0,25
30 – 50 – 70
0,15 – 0,2 – 0,25
50 – 60 – 80
0,2 – 0,25 – 0,3
50 – 70 – 90
0,2 – 0,25 – 0,35
50 – 70 – 90
0,25 – 0,3 – 0,35
40 – 50 – 70
0,2 – 0,25 – 0,3
40 – 60 – 80
0,2 – 0,25 – 0,35
40 – 60 – 80
0,25 – 0,3 – 0,35
vcvc
ff
vcvc
f f
~16,0
~20,0
~25,0 (12D)
~30,5 (8D)
Recommended Cutting Conditions
Note: High cutting performance is enhanced when using a high quality
machine and rigid set up.
For using 3xD and 5xD type drills For using 8xD and 12xD type drills
MTL Type for General Cutting
(Carbon Steel, Alloy Steel, Nodular Cast Iron)
PVD coated grade: ACX70
Drill Ø (mm) Drill Ø (mm)
Work material Work material
General steel
(HB250~320)
General steel
(HB250~320)
Harden steel
(HRC45)
Harden steel
(HRC45)
Nodular
cast iron
Nodular
cast iron
[ vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]
Cat. No.Cat. No.Cat. No.
StockStockStock
Regrindable Drill Head Insert
SMDT… D MTL Type
Drill Head (Insert)
Multi-Drills
Type MTL
New
K58
~ 16,0
~ 20,0
~ 30,8
vcvc
ff
80 – 100 – 120
0,15 – 0,2 – 0,35
80 – 100 – 120
0,15 – 0,25 – 0,35
80 – 100 – 120
0,2 – 0,3 – 0,35
50 – 70 – 80
0,15 – 0,2 – 0,35
50 – 70 – 80
0,15 – 0,25 – 0,35
60 – 70 – 80
0,2 – 0,3 – 0,35
50 – 60 – 80
0,1 – 0,15 – 0,2
60 – 70 – 90
0,15 – 0,2 – 0,25
60 – 70 – 90
0,15 – 0,2 – 0,25
40 – 50 – 60
0,1 – 0,15 – 0,2
40 – 60 – 70
0,15 – 0,2 – 0,25
40 – 60 – 70
0,15 – 0,2 – 0,25
50 – 70 – 90
0,2 – 0,25 – 0,3
60 – 80 – 100
0,25 – 0,3 – 0,35
60 – 80 – 100
0,2 – 0,35 – 0,40
40 – 60 – 80
0,2 – 0,25 – 0,3
50 – 70 – 90
0,25 – 0,3 – 0,35
50 – 70 – 90
0,2 – 0,35 – 0,4
vcvc
f f
vcvc
f f
18,8
18,9
19,0
19,1
19,2
19,3
19,4
19,5
19,6
19,7
19,8
19,9
20,0
20,5
21,0
21,5
22,0
22,5
23,0
23,5
24,0
24,5
25,0
25,5
26,0
26,5
27,0
27,5
28,0
28,5
29,0
29,5
30,0
30,5
15,4
15,5
15,6
15,7
15,8
15,9
16,0
16,1
16,2
16,3
16,4
16,5
16,6
16,7
16,8
16,9
17,0
17,1
17,2
17,3
17,4
17,5
17,6
17,7
17,8
17,9
18,0
18,1
18,2
18,3
18,4
18,5
18,6
18,7
12,0
12,1
12,2
12,3
12,4
12,5
12,6
12,7
12,8
12,9
13,0
13,1
13,2
13,3
13,4
13,5
13,6
13,7
13,8
13,9
14,0
14,1
14,2
14,3
14,4
14,5
14,6
14,7
14,8
14,9
15,0
15,1
15,2
15,3
øD
(mm)
øD
(mm)
øD
(mm)
SMDT 1880 D MEL
SMDT 1890 D MEL
SMDT 1900 D MEL
SMDT 1910 D MEL
SMDT 1920 D MEL
SMDT 1930 D MEL
SMDT 1940 D MEL
SMDT 1950 D MEL
SMDT 1960 D MEL
SMDT 1970 D MEL
SMDT 1980 D MEL
SMDT 1990 D MEL
SMDT 2000 D MEL
SMDT 2050 D MEL
SMDT 2100 D MEL
SMDT 2150 D MEL
SMDT 2200 D MEL
SMDT 2250 D MEL
SMDT 2300 D MEL
SMDT 2350 D MEL
SMDT 2400 D MEL
SMDT 2450 D MEL
SMDT 2500 D MEL
SMDT 2550 D MEL
SMDT 2600 D MEL
SMDT 2650 D MEL
SMDT 2700 D MEL
SMDT 2750 D MEL
SMDT 2800 D MEL
SMDT 2850 D MEL
SMDT 2900 D MEL
SMDT 2950 D MEL
SMDT 3000 D MEL
SMDT 3050 D MEL
SMDT 1540 D MEL
SMDT 1550 D MEL
SMDT 1560 D MEL
SMDT 1570 D MEL
SMDT 1580 D MEL
SMDT 1590 D MEL
SMDT 1600 D MEL
SMDT 1610 D MEL
SMDT 1620 D MEL
SMDT 1630 D MEL
SMDT 1640 D MEL
SMDT 1650 D MEL
SMDT 1660 D MEL
SMDT 1670 D MEL
SMDT 1680 D MEL
SMDT 1690 D MEL
SMDT 1700 D MEL
SMDT 1710 D MEL
SMDT 1720 D MEL
SMDT 1730 D MEL
SMDT 1740 D MEL
SMDT 1750 D MEL
SMDT 1760 D MEL
SMDT 1770 D MEL
SMDT 1780 D MEL
SMDT 1790 D MEL
SMDT 1800 D MEL
SMDT 1810 D MEL
SMDT 1820 D MEL
SMDT 1830 D MEL
SMDT 1840 D MEL
SMDT 1850 D MEL
SMDT 1860 D MEL
SMDT 1870 D MEL
SMDT 1200 D MEL
SMDT 1210 D MEL
SMDT 1220 D MEL
SMDT 1230 D MEL
SMDT 1240 D MEL
SMDT 1250 D MEL
SMDT 1260 D MEL
SMDT 1270 D MEL
SMDT 1280 D MEL
SMDT 1290 D MEL
SMDT 1300 D MEL
SMDT 1310 D MEL
SMDT 1320 D MEL
SMDT 1330 D MEL
SMDT 1340 D MEL
SMDT 1350 D MEL
SMDT 1360 D MEL
SMDT 1370 D MEL
SMDT 1380 D MEL
SMDT 1390 D MEL
SMDT 1400 D MEL
SMDT 1410 D MEL
SMDT 1420 D MEL
SMDT 1430 D MEL
SMDT 1440 D MEL
SMDT 1450 D MEL
SMDT 1460 D MEL
SMDT 1470 D MEL
SMDT 1480 D MEL
SMDT 1490 D MEL
SMDT 1500 D MEL
SMDT 1510 D MEL
SMDT 1520 D MEL
SMDT 1530 D MEL
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
H
(mm)
H
(mm)
H
(mm)
øD: 12,0~15,3mm øD: 15,4~18,7mm øD: 18,8~30,5mm
12,9
12,9
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
14,1
14,1
14,8
14,8
15,0
15,0
15,1
15,1
15,4
15,4
15,8
15,8
16,4
16,4
17,1
17,1
17,7
17,7
18,3
18,3
19,0
19,0
11,0
11,0
11,0
11,0
11,0
11,0
11,6
11,6
11,6
11,6
11,6
11,6
11,6
11,6
11,6
11,6
12,2
12,2
12,2
12,2
12,2
12,2
12,2
12,2
12,2
12,2
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
9,1
9,1
9,1
9,1
9,1
9,4
9,4
9,4
9,4
9,4
9,7
9,7
9,7
9,7
9,7
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
10,3
11,0
11,0
11,0
11,0
l
=
~16,0
~20,0
~25,0 (12D)
~30,5 (8D)
Recommended Cutting Conditions
Note: High cutting performance is enhanced when using a high quality
machine and rigid set up.
For using 3xD and 5xD type drills For using 8xD and 12xD type drills
Drill Ø (mm) Drill Ø (mm)
Work material Work material
[ vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]
MEL Type for Smooth Cutting
(Soft Steel, Stainless Steel, Grey Cast Iron)
Cat. No.Cat. No.Cat. No.
StockStockStock
Type MEL
Multi-Drills
Regrindable Drill Head Insert
SMDT… D MEL Type
Soft steel
(~HB250)
Soft steel
(~HB250)
Stainless steel
(~HB200)
Stainless steel
(~HB200)
Grey
cast iron
Grey
cast iron
Drill Head (Insert)
PVD coated grade: ACX80
Euro stock
New
K59
-20% -25%
-24%
4000 -
3000 -
2000 -
1000 -
0 -
MTL MEL
MTL
MEL
MTL
MEL
-26% -29%
4000 -
3000 -
2000 -
1000 -
0 -
MEL MEL
Multi-Drills
SMDT… MEL Type
Regrindable Drill Head Insert
Work Material: GG25
Drill Diameter: ø14 x 5D
Cutting Length: 34,7m
Conditions: vc = 100 m/min
f = 0,2 mm/rev
Wet
Thrust force (N)
Competitor
Competitor
Performance (Cast iron machinig)
f = 0,2mm/rev f = 0,3mm/rev
GGG45
Competitor’s drill vs. SMDT new type MEL
Comparison of cutting force
Work Material: GGG45
Drill Diameter: ø18 x 5D
Conditions: vc = 80 m/min
Comparison of wear resistance
Type MTL Type MEL
Thrust force (N)
f = 0,1mm/rev f = 0,15mm/rev f = 0,2mm/rev
Work Material: X5CrNi1810 (1.4301)
Drill Diameter: ø16,5 x 5D
Conditions: vc = 60 m/min
Work Material: X5CrNi1810 (1.4301)
Drill Diameter: ø16,5 x 5D
Conditions: vc = 60 m/min, f = 0,15 mm/rev
Type MTL Type MEL
Replaceable and regrindable drill head
New design decreases cutting force by 25%
Ideal for stainless steels - soft steels etc
Excellent tool life when drilling cast iron
Improves drilling performance on low powered machines
Increases productivity
l
l
l
l
l
l
Stainless steel
machining with cutting edge geometry of
conventional type MTL and new type MEL
Comparison of cutting force Chip comparison
Advantages
Performance (Stainless steel machinig)
K60
l3
L
Ødh6
Ød2
l2
ØDh7
1,5D/12D
l3
L
Ødh6
l2
ØDh7
3D/5D/8D
ØdSLØd2M3 LM5 LM8 L
12D
L Ød2
12,0 2,2
16 48
SMDH
120 m91 25,5 20 l107,2 43,5 l132,2 68,5 1200~1249
12,5 2,3
SMDH
125 m91 25,5 20 l107,3 43,5 l132,3 68,5 1250~1299
13,0 2,4
SMDH
130 m92 27,5 20 l112,4 46,5 l142,4 73,5 1300~1349
14,0 2,5
SMDH
140 m96 31,5 20 l119,0 52,5 l149,0 81,5 l194,0 124,5 l238,5 168,5 20 1350~1450
15,0 2,7
20 50
SMDH
150 m100 32,0 25 l129,2 55,0 l159,2 86,0 l204,2 133,0 l253,0 180,0 25 1451~1550
16,0 2,9
SMDH
160 m103 35,0 25 l134,4 59,0 l169,4 92,0 l214,4 141,0 l265,5 192,0 25 1551~1650
17,0 3,1
SMDH
170 m105 35,5 25 l139,6 62,5 l174,6 97,5 l224,6 150,5 l278,1 203,5 25 1651~1750
18,0 3,3
SMDH
180 m107 39,7 25 l144,8 66,5 l179,8 103,5 l229,8 158,5 l290,5 215,5 25 1751~1850
19,0 3,5
25 56
SMDH
190 m115 40,5 30 l160,1 69,5 l195,0 108,5 l255,0 167,5 l309,1 228,5 30 1851~1950
20,0 3,6
SMDH
200 m118 43,0 30 l160,1 73,0 l200,1 114,0 l265,1 175,0 l321,4 240,0 30 1951~2050
21,0 3,8
SMDH
210 m119 44,0 30 l160,3 76,0 l200,3 119,0 l270,3 184,0 l333,9 252,0 30 2051~2150
22,0 4,0
SMDH
220 m121 47,0 30 l165,1 80,0 l205,1 125,0 l275,1 192,0 l347,0 264,0 30 2151~2280
23,0 4,2
SMDH
230 m122 46,5 30 l164,8 82,5 l214,8 129,5 l284,8 200,5 l359,0 275,5 30 2281~2380
24,0 4,4
32 60
SMDH
240 m129 49,5 37 l174,6 86,5 l224,6 135,5 l299,6 208,5 l376,1 284,5 37 2381~2480
25,0 4,6
SMDH
250 m129 49,0 37 l174,6 88,0 l229,6 140,0 l304,6 217,0 l388,4 300,0 37 2481~2580
26,0 4,7
SMDH
260 m132 52,0 37 l179,7 92,0 l234,7 146,0 l314,7 225,0 2581~2680
27,0 4,9
SMDH
270 m133 53,0 37 l179,9 94,0 l239,9 151,0 l324,9 234,0 2681~2780
28,0 5,1
SMDH
280 m135 54,5 37 l185,1 96,5 l245,1 156,5 l330,1 241,5 2781~2880
29,0 5,3
SMDH
290 m136 55,5 37 l190,3 99,5 l250,3 161,5 l340,3 250,5 2881~2980
30,0 5,5
SMDH
300 m139 58,5 37 l190,5 104,5 l260,5 167,5 l350,5 259,5 2981~3050
Ø Dl1l3l2l2l2l2
l2
BXD 02208 ΙP
BXD 02509 ΙP
BXD 03011 ΙP
BXD 03512 ΙP
BXD 04014 ΙP
BXD 04515 ΙP
0,8 ~ 1,0
0,9 ~ 1,2
1,8 ~ 2,4
2,8 ~ 3,7
4,1 ~ 5,5
5,0 ~ 6,6
SMDT 1200 ~ 1550 MFS
SMDT 1551 ~ 1850 MFS
SMDT 1851 ~ 2150 MFS
SMDT 2151 ~ 2480 MFS
SMDT 2481 ~ 2780 MFS
SMDT 2781 ~ 3050 MFS
1
BXD 02208 ΙP
BXD 02509 ΙP
BXD 03011 ΙP
BXD 03512 ΙP
BXD 04014 ΙP
BXD 04515 ΙP
TRDR 08 ΙP
TRDR 10 ΙP
TRDR 15 ΙP
TRDR 15 ΙP
TRDR 20 ΙP
TRDR 25 ΙP
SMDH 120 ~ 150
SMDH 160 ~ 180
SMDH 190 ~ 210
SMDH 220 ~ 240
SMDH 250 ~ 270
SMDH 280 ~ 300
l
=
=
Drill Head Insert
SMDT… MFS Type
MFS Type for Drilling in Non-Flat Surfaces
THINNING
MFS Type Ideal for Drilling in Non-Flat Surfaces and Less Burr
DEX Coating
Utilizes RS Thinning
for high rigidity
Sharp edge for excellent
entry into the material
Strong peripheral cutting edge
Advantages
Various Drilling
Operations Thanks to a Point Angle of 180°
Applicable to high-efciency spot facing, drilling in non-at
surfaces such as inclined and cylindrical surfaces and inter-
rupted drilling.
Also reduces burrs st the hole exit.
Improves Machining Stability
Achieves high rigidity by employing RS Thinning, which ensu-
res thick web at the bottom.
Holder
No at face for side lock clamping on the shank of 12D holders.
Holder
Cat. No.
Series (3D)
Dimensions
Series (5D) Series (8D)
Related
Drill Heads
MFS
Shank
Drill Head
Stock
Dimensions
Stock
Dimensions
Stock
Dimensions
Series (12D)Series (1,5D)
Stock
Dimensions
Stock
Dimensions
Drill order description example: SMDH210M3, drill heads
a
K63
Recommended Torque
Screw
Applicable Insert
Screw Wrench
Applicable Holder
Spare Parts
Multi-Drills
Euro stock
New
Japan stock
Recommended Tightening Torque (N·m)
K61
H
ØDh7
øD
(mm)
H
(mm)
12,0
SMDT 1200 MFS
m7,1 SMDH120
12,5
SMDT 1250 MFS
m7,2 SMDH125
13,0
SMDT 1300 MFS
m7,5 SMDH130
13,5
SMDT 1350 MFS
m
7,9 SMDH140
14,0
SMDT 1400 MFS
m
14,5
SMDT 1450 MFS
m
15,0
SMDT 1500 MFS
m8,3 SMDH150
15,5
SMDT 1550 MFS
m
16,0
SMDT 1600 MFS
m8,8 SMDH160
16,5
SMDT 1650 MFS
m
17,0
SMDT 1700 MFS
m9,3 SMDH170
17,5
SMDT 1750 MFS
m
18,0
SMDT 1800 MFS
m9,8 SMDH180
18,5
SMDT 1850 MFS
m
19,0
SMDT 1900 MFS
m10,2 SMDH190
19,5
SMDT 1950 MFS
m
20,0
SMDT 2000 MFS
m10,7 SMDH200
20,5
SMDT 2050 MFS
m
21,0
SMDT 2100 MFS
m11,2 SMDH210
21,5
SMDT 2150 MFS
m
øD
(mm)
H
(mm)
22,0
SMDT 2200 MFS
m11,2 SMDH220
22,5
SMDT 2250 MFS
m
23,0
SMDT 2300 MFS
m11,2 SMDH230
23,5
SMDT 2350 MFS
m
24,0
SMDT 2400 MFS
m11,3 SMDH240
24,5
SMDT 2450 MFS
m
25,0
SMDT 2500 MFS
m11,7 SMDH250
25,5
SMDT 2550 MFS
m
26,0
SMDT 2600 MFS
m12,2 SMDH260
26,5
SMDT 2650 MFS
m
27,0
SMDT 2700 MFS
m12,7 SMDH270
27,5
SMDT 2750 MFS
m
28,0
SMDT 2800 MFS
m13,2 SMDH280
28,5
SMDT 2850 MFS
m
29,0
SMDT 2900 MFS
m13,6 SMDH290
29,5
SMDT 2950 MFS
m
30,0
SMDT 3000 MFS
m14,1 SMDH300
øD: 12,0~21,5mm
øD: 22,0~30,0mm
vc
60 - 100 - 120 70 - 100 - 120 40 - 60 - 90 50 - 60 - 80 50 - 70 - 90 50 - 60 - 80 200 - 240 - 260
f
0,15 - 0,20 - 0,35 0,15 - 0,20 - 0,30 0,10 - 0,15 - 0,20 0,10 - 0,15 - 0,20 0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,30 0,35 - 0,45 - 0,55
vc
80 - 100 - 120 70 - 100 - 120 40 - 60 - 90 60 - 70 - 90 60 - 80 - 100 50 - 70 - 90 200 - 240 - 260
f
0,15 - 0,25 - 0,35 0,15 - 0,25 - 0,35 0,15 - 0,20 - 0,25 0,15 - 0,20 - 0,25 0,20 - 0,30 - 0,35 0,20 - 0,25 - 0,35 0,35 - 0,50 - 0,60
vc
80 - 100 - 120 70 - 100 - 120 40 - 60 - 90 60 - 70 - 90 60 - 80 - 100 50 - 70 - 90 200 - 240 - 260
f
0,20 - 0,30 - 0,35 0,20 - 0,25 - 0,35 0,15 - 0,20 - 0,25 0,15 - 0,20 - 0,25 0,20 - 0,30 - 0,40 0,25 - 0,30 - 0,35 0,35 - 0,50 - 0,60
X X
Drill Head Insert
SMDT… MFS Type
MFS Type for Drilling in Non-Flat Surfaces
Type MFS
PVD coated grade: ACX70
Cat. No.
Stock
Cat. No.
Stock
Applicable HoldersApplicable Holders
Drill Head (Insert)
Soft Steel
(up to 250HB)
General Steel
(250 to 320HB)
Hardened Steel
(45HRC)
Stainless Steel
(up to 200HB) Gray Cast Iron Ductile Cast Iron
Aluminum Alloy (*)
Work Material
Drill Diameter
DC (mm)
Cutting
Conditions
Up to
Ø16,0
Up to
Ø20,0
Up to
Ø30,8
Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max.
Recommended Cutting Conditions
MFS Type Head Important Notes
Application
1,5D Holder
3D ~ 12D Holder
No Guide Hole (Solid Workpiece Hole Drilling) With Guide Hole Flat Finishing of Hole Bottom
Flat Surface Non-Flat Surface
(Guide Hole not required)
Multi-Drills
The recommended hole depth is 2xDC. The depth is measured from the highest point of the hole when drilling on inclined surfaces. The recommended
cutting conditions above are for drilling on at horizontal surfaces.
Adjust the feed rate according to the inclination angle when drilling on an inclined surface. Set the feed rate at 70% ot lower when inclination angle
is 30° or less. Set the feed rate at 50% or lower when the inclination angle is larger than 30°. This product is a drilling tool. Do not use it for traverse
or helical milling.
Note: (*) Inquire about drills
specically for aluminum
alloy.
vc: Cutting speed (m/min)
f: Feed rate (mm/rev)
New
Guide
Holes
K62
~ 36,5 vc60 ~ 120
(40 ~ 80)
60 ~ 120
(40 ~ 80)
40 ~ 80
(30 ~ 60)
40 ~ 80
(30 ~ 60)
50 ~ 100
(40 ~ 90)
50 ~ 90
(40 ~ 70)
f 0,25 ~ 0,4 0,2 ~ 0,35 0,15 ~ 0,3 0,15 ~ 0,25 0,25 ~ 0,45 0,25 ~ 0,35
~ 42,5 vc60 ~ 120
(40 ~ 80)
60 ~ 120
(40 ~ 80)
40 ~ 80
(30 ~ 60)
40 ~ 80
(30 ~ 60)
50 ~ 100
(40 ~ 90)
50 ~ 90
(40 ~ 70)
f 0,25 ~ 0,4 0,2 ~ 0,35 0,15 ~ 0,3 0,15 ~ 0,25 0,25~ 0,45 0,25 ~ 0,35
Ø33,15
Ø33,10
Ø33,05
Ø33,00
Ø35,95
Ø32,90
Ø32,85
(1)
(2)
㘩ઃ߈ᤨߩേࠍᛥ߃ࠆ
Ǿ
c
Ǿ
c
10,000
8,000
6,000
4,000
2,000
0510152025
Ǿ
Ǿ
Ǿ
Ǿ
Ǿ
Ǿ
Ǿ
=
Recommended Cutting Conditions
Note: Where machining and work clamp rigidity are good, conditions may be increased up to the maximum.
For 8D drills, please use feed rates stated within the ( ). Before drilling 8D holes, a guide hole of similar diameter must be made.
Large Hole MTL Type
Tool edge design ideal for malleable material used for large
casings, etc.
Edge design suitable for malleable material commonly used
for large hole drilling.
Improved chip management
for highly malleable materials
Large Helix Angle Design
Designed to handle low
machine and clamp rigidity
Edge Treatment Exclusively
for Large Diameters
Aims to reduce thrust under heavy cutting
Large Thinning Angle
Reduces movement when starting the hole
X-Type Thinning
Prevents unexpected breakage
when working with expensive materials
Robust Substrate
Soft Steel
(~HB250)
General Steel
(HB250~320)
Hardened Steel
(HRC45)
Stainless Steel
(~HB200)
Grey
Cast Iron
Ductil
Cast Iron
MTL Type MTL Type MTL Type MTL Type MTL Type MTL Type
Recommended Head
Drill Ø (mm)
Cutt.
Conditions
Work Material
vC=Cutting Speed (m/min) f=Feed Rate (mm/rev)
Machined Surface Accuracy Cutting Force Comparison (Thrust)
Work Material:
Drill Size:
Cutting Conditions:
Cutting Environment:
St 52-3 (Base substrate for construction use)
Ø33,0mm x 5D
vc=120m/min, f=0,25mm/rev
Emulsion Type
Work Material:
Drill Size:
Cutting Conditions:
Cutting Environment:
St 42-2 (Laminated plates)
Ø37,5mm x 5D
vc=90m/min, f=0,35mm/rev
Emulsion Type
Good Chip Control
High drilling accuracy with large diameters Stable even when machining laminated plates
Exit
Entrance
Measured
Directions
Entrance Intermediate Exit
Measured
Point (1)
Measured
Point (2)
Cutting Force (N m)
Depth of cut (mm)
For Large Holes
Replaceable Head Type MULTI-DRILLs
SMD Type
Multi-Drills
Japan stock
K63
h1 M (3D) L (5D) D (8D)
31,0 SMDT 3100 MTL m
15,2 SMDH 320 M mSMDH 320 L mSMDH 320 D m
31,5 SMDT 3150 MTL
32,0 SMDT 3200 MTL m
32,5 SMDT 3250 MTL
15,2 SMDH 335 M mSMDH 335 L mSMDH 335 D m
33,0 SMDT 3300 MTL m
33,5 SMDT 3350 MTL
34,0 SMDT 3400 MTL m
16,6 SMDH 350 M mSMDH 350 L mSMDH 350 D m
34,5 SMDT 3450 MTL
35,0 SMDT 3500 MTL m
35,5 SMDT 3550 MTL
16,4 SMDH 365 M mSMDH 365 L mSMDH 365 D m
36,0 SMDT 3600 MTL m
36,5 SMDT 3650 MTL
37,0 SMDT 3700 MTL m
18,1 SMDH 380 M mSMDH 380 L mSMDH 380 D m
37,5 SMDT 3750 MTL m
38,0 SMDT 3800 MTL m
38,5 SMDT 3850 MTL
17,8 SMDH 395 M mSMDH 395 L mSMDH 395 D m
39,0 SMDT 3900 MTL m
39,5 SMDT 3950 MTL
40,0 SMDT 4000 MTL m
19,5 SMDH 410 M mSMDH 410 L mSMDH 410 D m
40,5 SMDT 4050 MTL m
41,0 SMDT 4100 MTL m
41,5 SMDT 4150 MTL
19,3 SMDH 425 M mSMDH 425 L mSMDH 425 D m
42,0 SMDT 4200 MTL m
42,5 SMDT 4250 MTL
ød h6
L
øD h7
140°
2
1
3
h1
øD h7
140°
ød h6
M (3D) L (5D) D (8D)
ØD L L L Ød
31,0
5,7 97,9 200,7 163 265,7 257,9 360,7 60 32,0
BXD04515IP TRDR25IP 5 ~ 6,6
31,5
32,0
32,5
6,0 103,3 206,0 171,5 276,0 273,3 376,0 60 32,033,0
33,5
34,0
6,3 106,8 221,3 182 296,3 287 401,3 70 40,0
BX0515 HD040 7,2
34,5
35,0
35,5
6,6 112,3 226,6 187,5 301,6 297,3 411,6 70 40,036,0
36,5
37,0
6,8 115,8 231,8 195,8 311,8 310,8 426,8 70 40,037,5
38,0
38,5
7,1 121,3 237,1 206,3 322,1 321,3 437,1 70 40,039,0
39,5
40,0
7,4 129,8 252,4 209,8 332,4 334,8 457,4 70 40,040,5
41,0
41,5
7,6 135,3 257,6 220,3 342,6 345,3 467,6 70 40,042,0
42,5
1 3222
Multi-Drills
Indexable Head MTL Type Toolholder
Mounted Figure
Heads Toolholder
MTL Type
Drill Diameter
ØDCat. No. Cat. No. Cat. No.Stock Stock Stock
Dimensions (mm)
Drill Head
Shank Cap Screw Wrench
Only use the special MTL Type head
with a M, L or D type holder
Drill Head (Ø31,0 to Ø42,5mm) Grade MTL Type - ACX80
Holders M (3D), L (5D), D (8D)
Cat. No. Stock
Dimensions (mm) Dimensions (mm) Dimensions (mm) Dimensions (mm)
For Large Holes
Regrindable Drill Head Insert
SMDT… MTL Type
K64
l
l
l l
l
l
DL1500 DL1500ACK300 ACK300
l
=
=
Peripheral Insert Central Insert
L Type G Type
G Type
H Type
Starting Temperature for Oxidization (°C)
Coating Hardness (Gpa)
Oxidation Temperature
TiAIN (black)
AICrN (white)
alternate
lamination
~10nm
Coating Structure
ECONOMICAL - FAST - ACCURATE - RIGID
”AURORA” Coating DLC (Diamond Like Carbon)
High Feed Drilling - 4 Edge Inserts
Coated Grade
DL1500
for Aluminium
Features of Super ZX Coating
l
l
Super-multi layered coating with ultra-thin
(nanometer) layers of TiAlN and AlCrN,
alternately stacked up to 1.000 layers.
40% increase in coating hardness and
200% increase in oxidation temperature as
compared with conventional grades
Advantages
4 Edge insert provides both Inner and Outer cutting edges
Newly designed insert style simplies insert management.
ACP300 for steels - stainless steels - difcult to cut materials
ACK300 for cast irons
One insert style for both pockets
Wide application suitability - choose from 3 styles of chipbreaker
Excellent chip control
Drills - Bores - External Turns
Diameter range 13,0 ~ 55,0 mm
Drilling depth ~ 2D, ~ 3D, ~ 4D, ~ 5D
Rigid - Economical - Multi-function Excellent hole accuracy
Ultra hard Super ZX inserts double tool life
Improved cutting force balance and insert design
for optimum performance
The newly designed WDX drill features indexable inserts with 4
cutting edges and a range of optimised chipbreakers;
light (L) - general purpose (G) - heavy (H) for rapid chip removal.
The balanced cut design maximises feed rates and accuracy
whilst the super ZX ultra hard coated inserts double the tool life.
General Features
Indexable Insert Type ”SumiDrill”
WDX Type
Inner cutting edge
Inner cutting edge
Additional grooves for
optimised swarf control
Outer cutting edge
Outer cutting edge
Multi-Drills
- Strong cutting edge at higher
feed rates
- Stable machining ~ eliminates
vibration and noise
- General purpose chipbreaker
- Excellent chip control
- Low cutting force
- Low / medium feed rates
- Excellent chip control under low
feed rate conditions
- Excellent hole accuracy
- Excellent surface nish
Super smooth surface and low coefcient of friction
Achieving beautiful nishing on Aluminium and non-ferrous metalls with its high
resistance to build-up edge.
Japan stock
Euro stock Recommended Tightening Torque (N·m)
K65
BFTX 01604 N TRX 06 – WDX 130D S20 ~ 150D S20 0,3
BFTX 0204 N TRX 06 – WDX 155D S20 ~ 180D S25 0,5
BFTY 02206 – TRD 07 WDX 185D S25 ~ 225D S25 1,0
BFTX 02506 N – TRD 08 WDX 230D S25 ~ 285D S32 1,5
BFTX 03584 – TRD 15 WDX 290D S32 ~ 360D S40 3,5
BFTX 0511 N – TRD 20 WDX 370D S40 ~ 450D S40 5,0
BFTX 0615 N – TRD 25 WDX 460D S40 ~ 650D S40 7,5
-
-
(mm)
øD
(mm) Lød1
l1
ød2
l3
l2
WDX 130D2S20
WDX 135D2S20
WDX 140D2S20
WDX 145D2S20
WDX 150D2S20
WDX 155D2S20
WDX 160D2S20
WDX 165D2S20
WDX 170D2S20
WDX 175D2S25
WDX 180D2S25
WDX 185D2S25
WDX 190D2S25
WDX 195D2S25
WDX 200D2S25
WDX 205D2S25
WDX 210D2S25
WDX 215D2S25
WDX 220D2S25
WDX 225D2S25
WDX 230D2S25
WDX 235D2S25
WDX 240D2S25
WDX 245D2S25
WDX 250D2S25
WDX 255D2S32
WDX 260D2S32
WDX 265D2S32
WDX 270D2S32
WDX 275D2S32
WDX 280D2S32
WDX 285D2S32
WDX 290D2S32
WDX 295D2S32
WDX 300D2S40
WDX 310D2S40
WDX 320D2S40
WDX 330D2S40
WDX 340D2S40
WDX 350D2S40
WDX 360D2S40
WDX 370D2S40
WDX 380D2S40
WDX 390D2S40
WDX 400D2S40
WDX 410D2S40
WDX 420D2S40
WDX 430D2S40
WDX 440D2S40
WDX 450D2S40
WDX 460D2S40
WDX 470D2S40
WDX 480D2S40
WDX 490D2S40
WDX 500D2S40
WDX 510D2S40
WDX 520D2S40
WDX 530D2S40
WDX 540D2S40
WDX 550D2S40
WDX 560D2S40
WDX 570D2S40
WDX 580D2S40
WDX 590D2S40
WDX 600D2S40
WDX 610D2S40
WDX 620D2S40
WDX 630D2S40
WDX 640D2S40
WDX 650D2S40
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
m
m
m
m
m
m
m
m
m
m
13,0
13,5
14,0
14,5
15,0
15,5
16,0
16,5
17,0
17,5
18,0
18,5
19,0
19,5
20,0
20,5
21,0
21,5
22,0
22,5
23,0
23,5
24,0
24,5
25,0
25,5
26,0
26,5
27,0
27,5
28,0
28,5
29,0
29,5
30,0
31,0
32,0
33,0
34,0
35,0
36,0
37,0
38,0
39,0
40,0
41,0
42,0
43,0
44,0
45,0
46,0
47,0
48,0
49,0
50,0
51,0
52,0
53,0
54,0
55,0
56,0
57,0
58,0
59,0
60,0
61,0
62,0
63,0
64,0
65,0
88 29 44
89 30 45
90 31 46
91 32 47
92 33 48
93 34 49
94 35 50
95 36 51
96 37 52
109 38 53
110 39 54
111 40 55
112 41 56
113 42 57
114 43 58
115 44 59
116 45 60
117 46 61
118 47 62
119 48 63
123 49 67
124 50 68
125 51 69
126 52 70
127 53 71
134 54 74
135 55 75
136 56 76
137 57 77
138 58 78
139 59 79
140 60 80
143 62 83
144 63 84
158 64 88
160 66 90
162 68 92
164 70 94
166 72 96
168 74 98
170 76 100
179 79 109
181 81 111
183 83 113
185 85 115
187 87 117
189 89 119
191 91 121
193 93 123
195 95 125
197 97 127
199 99 129
201 101 131
203 103 133
205 105 135
207 107 137
209 109 139
211 111 141
213 113 143
215 115 145
222 120 152
224 122 154
226 124 156
228 126 158
230 128 160
232 130 162
234 132 164
236 134 166
238 136 168
240 138 170
20 28 44
20 30 44
25 32 56
25 33 56
25 37 56
32 41 60
32 50 60
40 54 70
40
49,5
70
49,5
40 70
50,5
51,5
52,5
53,5
54
55
56
57
58
40 70
59
60
61
62
63
1
2
3
WDXT
042004
WDXT
052504
WDXT
063006
WDXT
073506
WDXT
094008
WDXT
125012
WDXT
156012
WDXT
186012
WDX 200 D2 S25
WDXT 06 30 06 -G
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
m m m
4,2 2,0 0,4
5,0 2,5 0,4
6,0 3,0 0,6
7,5 3,5 0,6
9,6 4,0 0,8
12,4 5,0 1,2
15,2 6,0 1,2
18,0 6,0 1,2
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
5
re
l
WDXT 042004-L
WDXT 042004-G
WDXT 042004-H
WDXT 052504-L
WDXT 052504-G
WDXT 052504-H
WDXT 063006-L
WDXT 063006-G
WDXT 063006-H
WDXT 073506-L
WDXT 073506-G
WDXT 073506-H
WDXT 094008-L
WDXT 094008-G
WDXT 094008-H
WDXT 125012-L
WDXT 125012-G
WDXT 125012-H
WDXT 156012-L
WDXT 156012-G
WDXT 156012-H
WDXT 186012-G
ACK300 DL1500ACP300
WDX 130 ~ 150
WDX 155 ~ 180
WDX 185 ~ 225
WDX 230 ~ 285
WDX 290 ~ 360
WDX 370 ~ 450
WDX 460 ~ 550
WDX 560 ~ 650
ACP100
Multi-Drills
Drill Diameter
( ø20,0 mm)
Width Across Flats ( 6,0 mm)
Thickness ( 3,0 mm)
Breaker Type
Shank Size
( ø25,0 mm)
Flute Length L/D
( 2 x D )
Corner Radius ( 0,6 mm)
Identication of Drill Body
Identication of Indexable Insert
Applicable
Insert
Cat. No.
Dimensions (mm)
Stock
Fig.
Dimensions (mm)
Screw Wrench Wrench
Coated
Thickness
Fig.
Cat. No.
Applicable
Holder
Fig. 5 Fig. 6Fig. 4
Inserts
Spare Parts
Fig. 1 Fig. 2 Fig. 3
Holder
Indexable Insert Type ”SumiDrill”
WDX Type (2D)
L Type
Excellent chip control
at low feed rates
G Type
General purpose
chipbreaker
H Type
Strong cutting edge
at higher feed rates
Applicable
Holders
Max. Depth : 2 x øD
K66
-
(mm)
øD
(mm) Lød1
l1
ød2
l3
l2
WDX 130D3S20
WDX 135D3S20
WDX 140D3S20
WDX 145D3S20
WDX 150D3S20
WDX 155D3S20
WDX 160D3S20
WDX 165D3S20
WDX 170D3S20
WDX 175D3S25
WDX 180D3S25
WDX 185D3S25
WDX 190D3S25
WDX 195D3S25
WDX 200D3S25
WDX 205D3S25
WDX 210D3S25
WDX 215D3S25
WDX 220D3S25
WDX 225D3S25
WDX 230D3S25
WDX 235D3S25
WDX 240D3S25
WDX 245D3S25
WDX 250D3S25
WDX 255D3S32
WDX 260D3S32
WDX 265D3S32
WDX 270D3S32
WDX 275D3S32
WDX 280D3S32
WDX 285D3S32
WDX 290D3S32
WDX 295D3S32
WDX 300D3S40
WDX 310D3S40
WDX 320D3S40
WDX 330D3S40
WDX 340D3S40
WDX 350D3S40
WDX 360D3S40
WDX 370D3S40
WDX 380D3S40
WDX 390D3S40
WDX 400D3S40
WDX 410D3S40
WDX 420D3S40
WDX 430D3S40
WDX 440D3S40
WDX 450D3S40
WDX 460D3S40
WDX 470D3S40
WDX 480D3S40
WDX 490D3S40
WDX 500D3S40
WDX 510D3S40
WDX 520D3S40
WDX 530D3S40
WDX 540D3S40
WDX 550D3S40
WDX 560D3S40
WDX 570D3S40
WDX 580D3S40
WDX 590D3S40
WDX 600D3S40
WDX 610D3S40
WDX 620D3S40
WDX 630D3S40
WDX 640D3S40
WDX 650D3S40
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
m
m
m
m
m
m
m
m
m
m
13,0
13,5
14,0
14,5
15,0
15,5
16,0
16,5
17,0
17,5
18,0
18,5
19,0
19,5
20,0
20,5
21,0
21,5
22,0
22,5
23,0
23,5
24,0
24,5
25,0
25,5
26,0
26,5
27,0
27,5
28,0
28,5
29,0
29,5
30,0
31,0
32,0
33,0
34,0
35,0
36,0
37,0
38,0
39,0
40,0
41,0
42,0
43,0
44,0
45,0
46,0
47,0
48,0
49,0
50,0
51,0
52,0
53,0
54,0
55,0
56,0
57,0
58,0
59,0
60,0
61,0
62,0
63,0
64,0
65,0
101,0 42,0 57,0
102,5 43,5 58,5
104,0 45,0 60,0
105,5 46,5 61,5
107,0 58,0 63,0
108,5 49,5 64,5
110,0 51,0 66,0
111,5 52,5 67,5
113,0 54,0 69,0
126,5 55,5 70,5
128,0 57,0 72,0
129,5 58,5 73,5
131,0 60,0 75,0
132,5 61,5 76,5
134,0 63,0 78,0
135,5 64,5 79,5
137,0 66,0 81,0
138,5 67,5 82,5
140,0 69,0 84,0
141,5 70,5 85,5
146,0 72,0 90,0
147,5 73,5 91,5
149,0 75,0 93,0
150,5 76,5 94,5
152,0 78,0 96,0
159,5 79,5 97,5
161,0 81,0 101,0
162,5 82,5 102,5
164,0 84,0 104,0
165,5 85,5 105,5
167,0 87,0 107,0
168,5 88,5 108,5
172,0 91,0 112,0
173,5 92,5 113,5
188,0 94,0 118,0
191,0 97,0 121,0
194,0 100,0 124,0
197,0 103,0 127,0
200,0 106,0 130,0
203,0 109,0 133,0
206,0 112,0 136,0
216,0 116,0 146,0
219,0 119,0 149,0
222,0 122,0 152,0
225,0 125,0 155,0
228,0 128,0 158,0
231,0 131,0 161,0
234,0 134,0 164,0
237,0 137,0 167,0
240,0 140,0 170,0
243,0 143,0 173,0
246,0 146,0 176,0
249,0 149,0 179,0
252,0 152,0 182,0
255,0 155,0 185,0
258,0 158,0 188,0
261,0 161,0 191,0
264,0 164,0 194,0
267,0 167,0 197,0
270,0 170,0 200,0
278,0 176,0 208,0
281,0 179,0 211,0
284,0 182,0 214,0
287,0 185,0 217,0
290,0 188,0 220,0
293,0 191,0 223,0
296,0 194,0 226,0
299,0 197,0 229,0
302,0 200,0 232,0
305,0 203,0 235,0
1
2
3
WDXT
042004
WDXT
052504
WDXT
063006
WDXT
073506
WDXT
094008
WDXT
125012
WDXT
156012
WDXT
186012
20 28 44
20 30 44
25 32 56
25 33 56
25 37 56
32 41 60
32 50 60
40 54 70
40
49,5
70
49,5
40 70
50,5
51,5
52,5
53,5
54
55
56
57
58
40 70
59
60
61
62
63
BFTX 01604 N TRX 06 – WDX 130D S20 ~ 150D S20 0,3
BFTX 0204 N TRX 06 – WDX 155D S20 ~ 180D S25 0,5
BFTY 02206 – TRD 07 WDX 185D S25 ~ 225D S25 1,0
BFTX 02506 N – TRD 08 WDX 230D S25 ~ 285D S32 1,5
BFTX 03584 – TRD 15 WDX 290D S32 ~ 360D S40 3,5
BFTX 0511 N – TRD 20 WDX 370D S40 ~ 450D S40 5,0
BFTX 0615 N – TRD 25 WDX 460D S40 ~ 650D S40 7,5
-
WDX 200 D3 S25
WDXT 06 30 06 -G
l
=
=
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
m m m
4,2 2,0 0,4
5,0 2,5 0,4
6,0 3,0 0,6
7,5 3,5 0,6
9,6 4,0 0,8
12,4 5,0 1,2
15,2 6,0 1,2
18,0 6,0 1,2
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
5
re
l
WDXT 042004-L
WDXT 042004-G
WDXT 042004-H
WDXT 052504-L
WDXT 052504-G
WDXT 052504-H
WDXT 063006-L
WDXT 063006-G
WDXT 063006-H
WDXT 073506-L
WDXT 073506-G
WDXT 073506-H
WDXT 094008-L
WDXT 094008-G
WDXT 094008-H
WDXT 125012-L
WDXT 125012-G
WDXT 125012-H
WDXT 156012-L
WDXT 156012-G
WDXT 156012-H
WDXT 186012-G
ACK300 DL1500ACP300
WDX 130 ~ 150
WDX 155 ~ 180
WDX 185 ~ 225
WDX 230 ~ 285
WDX 290 ~ 360
WDX 370 ~ 450
WDX 460 ~ 550
WDX 560 ~ 650
ACP100
Dimensions (mm)
Coated
Thickness
Fig.
Cat. No.
Applicable
Holder
Fig. 5 Fig. 6Fig. 4
Inserts
L Type
Excellent chip control
at low feed rates
G Type
General purpose
chipbreaker
H Type
Strong cutting edge
at higher feed rates
Applicable
Insert
Cat. No.
Dimensions (mm)
Stock
Fig.
Holder
Screw Wrench Wrench
Spare Parts
Applicable
Holders
Multi-Drills
Indexable Insert Type ”SumiDrill”
WDX Type (3D)
Drill Diameter
( ø20,0 mm)
Width Across Flats ( 6,0 mm)
Thickness ( 3,0 mm)
Breaker Type
Shank Size
( ø25,0 mm)
Flute Length L/D
( 3 x D )
Corner Radius ( 0,6 mm)
Identication of Drill Body
Identication of Indexable Insert
Fig. 1 Fig. 2 Fig. 3
Max. Depth : 3 x øD
Japan stock
Euro stock Recommended Tightening Torque (N·m)
K67
-
(mm)
øD
(mm) Lød1
l1
ød2
l3
l2
WDX 130D4S20
WDX 135D4S20
WDX 140D4S20
WDX 145D4S20
WDX 150D4S20
WDX 155D4S20
WDX 160D4S20
WDX 165D4S20
WDX 170D4S20
WDX 175D4S25
WDX 180D4S25
WDX 185D4S25
WDX 190D4S25
WDX 195D4S25
WDX 200D4S25
WDX 205D4S25
WDX 210D4S25
WDX 215D4S25
WDX 220D4S25
WDX 225D4S25
WDX 230D4S25
WDX 235D4S25
WDX 240D4S25
WDX 245D4S25
WDX 250D4S25
WDX 255D4S32
WDX 260D4S32
WDX 265D4S32
WDX 270D4S32
WDX 275D4S32
WDX 280D4S32
WDX 285D4S32
WDX 290D4S32
WDX 295D4S32
WDX 300D4S40
WDX 310D4S40
WDX 320D4S40
WDX 330D4S40
WDX 340D4S40
WDX 350D4S40
WDX 360D4S40
WDX 370D4S40
WDX 380D4S40
WDX 390D4S40
WDX 400D4S40
WDX 410D4S40
WDX 420D4S40
WDX 430D4S40
WDX 440D4S40
WDX 450D4S40
WDX 460D4S40
WDX 470D4S40
WDX 480D4S40
WDX 490D4S40
WDX 500D4S40
WDX 510D4S40
WDX 520D4S40
WDX 530D4S40
WDX 540D4S40
WDX 550D4S40
WDX 560D4S40
WDX 570D4S40
WDX 580D4S40
WDX 590D4S40
WDX 600D4S40
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
m
m
m
m
m
13,0
13,5
14,0
14,5
15,0
15,5
16,0
16,5
17,0
17,5
18,0
18,5
19,0
19,5
20,0
20,5
21,0
21,5
22,0
22,5
23,0
23,5
24,0
24,5
25,0
25,5
26,0
26,5
27,0
27,5
28,0
28,5
29,0
29,5
30,0
31,0
32,0
33,0
34,0
35,0
36,0
37,0
38,0
39,0
40,0
41,0
42,0
43,0
44,0
45,0
46,0
47,0
48,0
49,0
50,0
51,0
52,0
53,0
54,0
55,0
56,0
57,0
58,0
59,0
60,0
114 55 70
116 57 72
118 59 74
120 61 76
122 63 78
124 65 80
126 67 82
128 69 84
130 71 86
144 73 88
146 75 90
148 77 92
150 79 94
152 81 96
154 83 98
156 85 100
158 87 102
160 89 104
162 91 106
164 93 108
169 95 113
171 97 115
173 99 117
175 101 119
177 103 121
185 105 125
187 107 127
189 109 129
191 111 131
193 113 133
195 115 135
197 117 137
201 120 141
203 122 143
218 124 148
222 128 152
226 132 156
230 136 160
234 140 164
238 144 168
242 148 172
253 153 183
257 157 187
261 161 191
265 165 195
269 169 199
273 173 203
277 177 207
281 181 211
285 185 215
289 189 219
293 193 223
297 197 227
301 201 231
305 205 235
309 209 239
313 213 243
317 217 247
321 221 251
325 225 255
334 232 264
338 236 268
342 240 272
346 244 276
350 248 280
1
2
3
WDXT
042004
WDXT
052504
WDXT
063006
WDXT
073506
WDXT
094008
WDXT
125012
WDXT
156012
WDXT
186012
20 28 44
20 30 44
25 32 56
25 33 56
25 37 56
32 41 60
32 50 60
40 54 70
40
49,5
70
49,5
40 70
50,5
51,5
52,5
53,5
54
55
40 56 70
57
58
BFTX 01604 N TRX 06 – WDX 130D S20 ~ 150D S20 0,3
BFTX 0204 N TRX 06 – WDX 155D S20 ~ 180D S25 0,5
BFTY 02206 – TRD 07 WDX 185D S25 ~ 225D S25 1,0
BFTX 02506 N – TRD 08 WDX 230D S25 ~ 285D S32 1,5
BFTX 03584 – TRD 15 WDX 290D S32 ~ 360D S40 3,5
BFTX 0511 N – TRD 20 WDX 370D S40 ~ 450D S40 5,0
BFTX 0615 N – TRD 25 WDX 460D S40 ~ 600D S40 7,5
-
WDX 200 D4 S25
WDXT 06 30 06 -G
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
m m m
4,2 2,0 0,4
5,0 2,5 0,4
6,0 3,0 0,6
7,5 3,5 0,6
9,6 4,0 0,8
12,4 5,0 1,2
15,2 6,0 1,2
18,0 6,0 1,2
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
5
re
l
WDXT 042004-L
WDXT 042004-G
WDXT 042004-H
WDXT 052504-L
WDXT 052504-G
WDXT 052504-H
WDXT 063006-L
WDXT 063006-G
WDXT 063006-H
WDXT 073506-L
WDXT 073506-G
WDXT 073506-H
WDXT 094008-L
WDXT 094008-G
WDXT 094008-H
WDXT 125012-L
WDXT 125012-G
WDXT 125012-H
WDXT 156012-L
WDXT 156012-G
WDXT 156012-H
WDXT 186012-G
ACK300 DL1500ACP300
WDX 130 ~ 150
WDX 155 ~ 180
WDX 185 ~ 225
WDX 230 ~ 285
WDX 290 ~ 360
WDX 370 ~ 450
WDX 460 ~ 550
WDX 560 ~ 650
ACP100
Dimensions (mm)
Coated
Thickness
Fig.
Cat. No.
Applicable
Holder
Fig. 5 Fig. 6Fig. 4
Inserts
L Type
Excellent chip control
at low feed rates
G Type
General purpose
chipbreaker
H Type
Strong cutting edge
at higher feed rates
Applicable
Insert
Cat. No.
Dimensions (mm)
Stock
Fig.
Holder
Screw Wrench Wrench
Spare Parts
Applicable
Holders
Recommended
Torque (Nm)
Multi-Drills
Drill Diameter
( ø20,0 mm)
Width Across Flats ( 6,0 mm)
Thickness ( 3,0 mm)
Breaker Type
Shank Size
( ø25,0 mm)
Flute Length L/D
( 4 x D )
Corner Radius ( 0,6 mm)
Identication of Drill Body
Identication of Indexable Insert
Fig. 1 Fig. 2 Fig. 3
Indexable Insert Type ”SumiDrill”
WDX Type (4D)
Max. Depth : 4 x øD
K68
-
(mm)
øD
(mm) Lød1
l1
ød2
l3
l2
WDX 130D5S20
WDX 135D5S20
WDX 140D5S20
WDX 145D5S20
WDX 150D5S20
WDX 155D5S20
WDX 160D5S20
WDX 165D5S20
WDX 170D5S20
WDX 175D5S25
WDX 180D5S25
WDX 185D5S25
WDX 190D5S25
WDX 195D5S25
WDX 200D5S25
WDX 205D5S25
WDX 210D5S25
WDX 215D5S25
WDX 220D5S25
WDX 225D5S25
WDX 230D5S25
WDX 235D5S25
WDX 240D5S25
WDX 245D5S25
WDX 250D5S25
WDX 260D5S32
WDX 270D5S32
WDX 280D5S32
WDX 290D5S32
WDX 300D5S40
WDX 310D5S40
WDX 320D5S40
WDX 330D5S40
WDX 340D5S40
WDX 350D5S40
WDX 360D5S40
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
13,0
13,5
14,0
14,5
15,0
15,5
16,0
16,5
17,0
17,5
18,0
18,5
19,0
19,5
20,0
20,5
21,0
21,5
22,0
22,5
23,0
23,5
24,0
24,5
25,0
26,0
27,0
28,0
29,0
30,0
31,0
32,0
33,0
34,0
35,0
36,0
1
2
WDXT
042004
WDXT
052504
WDXT
063006
WDXT
073506
WDXT
094008
20 28 44
20 30 44
25 32 56
25 33 56
25 37 56
32 41 60
32 50 60
40 54 70
BFTX 01604 N TRX 06 – WDX 130D S20 ~ 150D S20 0,3
BFTX 0204 N TRX 06 – WDX 155D S20 ~ 180D S25 0,5
BFTY 02206 – TRD 07 WDX 185D S25 ~ 225D S25 1,0
BFTX 02506 N – TRD 08 WDX 230D S25 ~ 285D S32 1,5
BFTX 03584 – TRD 15 WDX 290D S32 ~ 360D S40 3,5
BFTX 0511 N – TRD 20 WDX 370D S40 ~ 450D S40 5,0
BFTX 0615 N – TRD 25 WDX 460D S40 ~ 550D S40 7,5
-
WDX 200 D5 S25 WDXT 06 30 06 -G
127,0 68,0 83,0
129,5 70,5 85,5
132,0 73,0 88,0
134,5 75,5 90,5
137,0 78,0 93,0
139,5 80,5 95,5
142,0 83,0 98,0
144,5 85,5 100,5
147,0 88,0 103,0
161,5 90,5 105,5
164,0 93,0 108,0
166,5 95,5 110,5
169,0 98,0 113,0
171,5 100,5 115,5
174,0 103,0 118,0
176,5 105,5 120,5
179,0 108,0 123,0
181,5 110,5 125,5
184,0 113,0 128,0
186,5 115,5 130,5
192,0 118,0 136,0
194,5 120,5 138,5
197,0 123,0 141,0
199,5 125,5 143,5
202,0 128,0 146,0
213,0 133,0 153,0
218,0 138,0 158,0
223,0 143,0 163,0
230,0 149,0 170,0
248,0 154,0 178,0
253,0 159,0 183,0
258,0 164,0 188,0
263,0 169,0 193,0
268,0 174,0 198,0
273,0 179,0 203,0
278,0 184,0 208,0
l
=
=
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
l l l
l l l l
l l l
4,2 2,0 0,4
5,0 2,5 0,4
6,0 3,0 0,6
7,5 3,5 0,6
9,6 4,0 0,8
12,4 5,0 1,2
15,2 6,0 1,2
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
4
5
6
re
l
WDXT 042004-L
WDXT 042004-G
WDXT 042004-H
WDXT 052504-L
WDXT 052504-G
WDXT 052504-H
WDXT 063006-L
WDXT 063006-G
WDXT 063006-H
WDXT 073506-L
WDXT 073506-G
WDXT 073506-H
WDXT 094008-L
WDXT 094008-G
WDXT 094008-H
WDXT 125012-L
WDXT 125012-G
WDXT 125012-H
WDXT 156012-L
WDXT 156012-G
WDXT 156012-H
ACK300 DL1500ACP300
WDX 130 ~ 150
WDX 155 ~ 180
WDX 185 ~ 225
WDX 230 ~ 285
WDX 290 ~ 360
WDX 370 ~ 450
WDX 460 ~ 550
ACP100
Multi-Drills
Dimensions (mm)
Coated
Thickness
Fig.
Cat. No.
Applicable
Holder
Fig. 5 Fig. 6Fig. 4
Inserts
L Type
Excellent chip control
at low feed rates
G Type
General purpose
chipbreaker
H Type
Strong cutting edge
at higher feed rates
Applicable
Insert
Cat. No.
Dimensions (mm)
Stock
Fig.
Holder
Screw Wrench Wrench
Spare Parts
Applicable
Holders
Drill Diameter
( ø20,0 mm)
Width Across Flats ( 6,0 mm)
Thickness ( 3,0 mm)
Breaker Type
Shank Size
( ø25,0 mm)
Flute Length L/D
( 5 x D )
Corner Radius ( 0,6 mm)
Identication of Drill Body Identication of Indexable Insert
Fig. 1 Fig. 2 Fig. 3
Indexable Insert Type ”SumiDrill”
WDX Type (5D)
Max. Depth : 5 x øD
Japan stock
Euro stock Recommended Tightening Torque (N·m)
K69
13,0 - 18,0 0,4
18,5 - 28,5 0,6
29,0 - 36,0 0,8
37,0 - 55,0 1,2
l l
t (mm)
Max. +/- 0,03mm
WDX130... 0,35 WDX280... 0,15
WDX135... 0,30 WDX285... 0,10
WDX140... 0,25 WDX290... 1,00
WDX145... 0,20 WDX295... 0,95
WDX150... 0,15 WDX300... 0,90
WDX155... 0,40 WDX310... 0,80
WDX160... 0,40 WDX320... 0,70
WDX165... 0,35 WDX330... 0,55
WDX170... 0,30 WDX340... 0,45
WDX175... 0,25 WDX350... 0,35
WDX180... 0,20 WDX360... 0,20
WDX185... 0,50 WDX370... 1,00
WDX190... 0,45 WDX380... 1,00
WDX195... 0,40 WDX390... 0,90
WDX200... 0,30 WDX400... 0,80
WDX205... 0,30 WDX410... 0,70
WDX210... 0,20 WDX420... 0,60
WDX215... 0,15 WDX430... 0,50
WDX220... 0,10 WDX440... 0,50
WDX225... 0,06 WDX450... 0,40
WDX230... 0,70 WDX460... 1,50
WDX235... 0,70 WDX470... 1,40
WDX240... 0,60 WDX480... 1,30
WDX245... 0,50 WDX490... 1,20
WDX250... 0,50 WDX500... 1,10
WDX255... 0,45 WDX510... 1,00
WDX260... 0,40 WDX520... 0,90
WDX265... 0,35 WDX530... 0,80
WDX270... 0,25 WDX540... 0,60
WDX275... 0,20 WDX550... 0,50
t
l
Recommended conditions - reduce feed rate to 70%
Multi-Purpose Functionality
Plain surface /
half hole
Slant /
Inclined surface Pre-drilled
Applications for machining centre Hole prole
Drill
Diameter
Technical information
WDX Type
Multi-Drills
Indexable Insert Type ”SumiDrill”
Outer turning (max. 2xD) Inner turning (max. 2xD)
Applications for Lathes
Ensure the face of the drill ange is hard against the face of the
tool holder.
Align the centreline of the drill to the centreline of the lathes Y
axis
Turning by lathes
Drilling Over Holes
Setting Instruction
Enlarge
Offset the lathes X axis within the maximum amount stated in the
table
Recommended conditions - reduce feed rate to 50%
Recommended conditions - reduce feed rate to 30%
Max. Offset
(mm)
Drill
description
Drill
description
Max. Offset
(mm)
K70
Ød1ØD2ØD3L1L2L3L4
WAS 2025-48 l20 25 33 43 5 32 5 +0,3 ~ -0,2
WAS 2532-60 l25 32 42 60 7 46 6 +0,3 ~ -0,3
WAS 3240-70 l32 40 55 70 7 57 6 +0,3 ~ -0,3
WAS 4050-85 l40 50 60 80 7 64 6 +0,3 ~ -0,3
L1
L2
L3
L4
øD2
øD3
ød
1
(mm)
l
=
Eccentric Sleeve WAS Type
The Eccentric Sleeve WAS Type, exclusively designed for ˮSumiDrill“ WDX Type, provides up to ±0,3mm of hole
size adjustment.
Dimensions
Diameter Adjustment
Indexable Insert Type ˮSumiDrill“
WDX Type
Note 1: The dial is for reference purposes. Always measure the actual drilling diameter and adjust accordingly.
Note 2: Not usable with collet chuck type holders. Only use with a side-locking holder like Weldon.
Procedure 1
Procedure 2 Procedure 3
Turn to a positive number
to expand the hole, and
to a negative number
to decrease the drilling
diameter.
Fixation of the adjusting
sleeve.
Adjust the dial on the sleeve
to the reference line on the
ange of the drill.
Reference Line
Adjustment hash marks
Fixing screw
Cat. No. Stock
Diameter Adjustment
Range (max.)
Multi-Drills
Euro stock
K71
1,000
0
2,000 3,000
50 100 150
vf = 32mm/min
Ø X X X X
Ø
21,00
20,60
20,20
19,80
19,40
WDX Type
Indexable Insert Type ”SumiDrill”
Multi-Drills
Application Examples
ˮSumiDrill“
WDX type
ˮSumiDrill“
WDX type
Competitor Competitor
Drill Body:
Drill Insert:
Conditions:
Drill Body:
Drill Insert:
Conditions:
Automotive Component (SUS304)
WDX220D2S25
WDXT063006-L(ACP300)
vc=125m/min, f=0,07mm/rev, H=5mm, through, Wet
Structural Steel
WDX190D4S25
WDXT063006-L(ACP300)
vc=100m/min, f=0,06mm/rev, H=40mm, through, Wet
Insert breakage was eliminated with improved chip control and
better surface nish. Eliminated the problem of entangled chips.
Good chip
form
Entangled
chips
Normal wear Good chip control
Breakage Long chips
ˮSumiDrill“
WDX type
Competitor
Machine Component (SCM440)
WDX220D3S25
WDXT063006-G(ACP300)
v
c=157m/min, f=0,19mm/rev, H=19mm, through, Wet
vc=157m/min, f=0,15mm/rev, H=19mm, through, Wet
Drill Body:
Drill Insert:
Conditions (Sumitomo):
Conditions (Comp.):
Number of Holes Drilled
2400 Holes /corner
2000 Holes /corner
20% Longer tool life
25% Higher efciency
Good chip control even under high efciency conditions.
Better stability through lower cutting force, resulting in
25% higher efciency and 20% higher tool life.
ˮSumiDrill“
WDX type
ˮSumiDrill“ WDX typeˮSumiDrill“ WDX type
vf = 32mm/min
Competitor
4 Times higher
efciency
Feed Rate
Good surface nish and
good hole tolerance.
Entrance: Ø60,155
Outlet: Ø60,157
Drill Body:
Drill Insert:
Conditions (Sumitomo):
Conditions (Comp.):
Plate (S48C)
WDX600D3S40
WDXT186012-G(ACP300)
vc=150m/min, f=0,16mm/rev, H=60mm, through, Wet
vc=30m/min, f=0,20mm/rev, H=60mm, through, Wet
Stable drilling performance.
4 times higher efciency.
Competitor
Entrance Outlet Entrance Outlet
Hole
Ø (mm)
Drill Body:
Drill Insert:
Conditions:
Drill Body:
Drill Insert:
Conditions:
Automotive Component (SCM415)
WDX200D5S25
WDXT063006-G(ACP300)
vc=185m/min, f=0,12mm/rev, H=87mm, through, Wet
Bearing Component for Windmill (42CrMo)
WDX330D5S40
WDXT094008-L(ACP300)
vc=146m/min, f=0,10mm/rev, H=158mm, through, Wet
Good surface
and hole
tolerance.
Good surface roughness.
Stable hole diameter.
WDX shows stable drilling performance, no cutting
edge breakage.
Competitor
Normal ank wear
Breakage
K72
ISO
Vc (m/min) ø13,0 ~ ø18,0 ø18,5 ~ ø29,0 ø29,5 ~ ø36,0 ø37,0 ~ ø55,0 ø56,0 ~ ø65,0
P
125 L
ACP300
150 - 220 - 250 0,04 - 0,07 - 0,1 0,04 - 0,07 - 0,10 0,04 - 0,08 - 0,11 0,05 - 0,09 - 0,12 0,06 - 0,10 - 0,13
190 G
ACP300
150 - 220 - 250 0,08 - 0,12 - 0,2 0,08 - 0,12 - 0,20 0,08 - 0,13 - 0,22 0,09 - 0,14 - 0,24 0,10 - 0,16 - 0,27
250 G
ACP300
125 - 170 - 230 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
270 G
ACP300
125 - 170 - 230 0,08 - 0,12 - 0,18 0,08 - 0,12 - 0,18 0,08 - 0,13 - 0,19 0,09 - 0,14 - 0,22 0,10 - 0,16 - 0,24
300 G
ACP300
100 - 130 - 170 0,06 - 0,10 - 0,14 0,06 - 0,10 - 0,14 0,06 - 0,11 - 0,15 0,07 - 0,12 - 0,17 0,08 - 0,13 - 0,19
180 L
ACP300
150 - 180 - 220 0,05 - 0,07 - 0,12 0,05 - 0,07 - 0,12 0,05 - 0,08 - 0,13 0,06 - 0,08 - 0,15 0,07 - 0,09 - 0,16
275 G
ACP300
125 - 150 - 200 0,06 - 0,10 - 0,14 0,06 - 0,10 - 0,14 0,06 - 0,11 - 0,15 0,07 - 0,12 - 0,17 0,08 - 0,13 - 0,19
300 G
ACP300
100 - 140 - 170 0,06 - 0,10 - 0,14 0,06 - 0,10 - 0,14 0,06 - 0,11 - 0,15 0,07 - 0,12 - 0,17 0,08 - 0,13 - 0,19
350 G
ACP300
80 - 120 - 150 0,06 - 0,10 - 0,14 0,06 - 0,10 - 0,14 0,06 - 0,11 - 0,15 0,07 - 0,12 - 0,17 0,08 - 0,13 - 0,19
200 G
ACP300
100 - 150 - 200 0,08 - 0,12 - 0,2 0,08 - 0,12 - 0,20 0,08 - 0,13 - 0,22 0,09 - 0,14 - 0,24 0,10 - 0,16 - 0,27
325 G
ACP300
80 - 120 - 160 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
M
200
L/G
ACP300
100 - 150 - 200 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
240
L/G
ACP300
90 - 120 - 150 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
180
L/G
ACP300
100 - 150 - 200 0,04 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
230
L/G
ACP300
80 - 120 - 150 0,04 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
K
180 H
ACK300
120 - 160 - 200 0,09 - 0,18 - 0,27 0,10 - 0,20 - 0,30 0,11 - 0,22 - 0,32 0,12 - 0,24 - 0,36 0,13 - 0,26 - 0,40
260 H
ACK300
120 - 160 - 200 0,09 - 0,18 - 0,27 0,10 - 0,20 - 0,30 0,11 - 0,22 - 0,32 0,12 - 0,24 - 0,36 0,13 - 0,26 - 0,40
160 H
ACK300
90 - 120 - 250 0,09 - 0,18 - 0,27 0,10 - 0,20 - 0,30 0,11 - 0,22 - 0,32 0,12 - 0,24 - 0,36 0,13 - 0,26 - 0,40
250 H
ACK300
90 - 120 - 150 0,09 - 0,18 - 0,27 0,10 - 0,20 - 0,30 0,11 - 0,22 - 0,32 0,12 - 0,24 - 0,36 0,13 - 0,26 - 0,40
S
200
L/G
ACP300
25 - 50 - 70 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
N G
DL1500
200 - 260 - 320 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
G
DL1500
180 - 230 - 280 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
ISO
Vc (m/min) ø13,0 ~ ø18,0 ø18,5 ~ ø29,0 ø29,5 ~ ø36,0 ø37,0 ~ ø55,0 ø56,0 ~ ø65,0
P
125 L
ACP300
150 - 220 - 250 0,04 - 0,08 - 0,12 0,04 - 0,08 - 0,12 0,04 - 0,08 - 0,13 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,17
190 G
ACP300
150 - 220 - 250 0,08 - 0,13 - 0,24 0,08 - 0,13 - 0,24 0,08 - 0,14 - 0,26 0,09 - 0,16 - 0,29 0,10 - 0,17 - 0,32
250 G
ACP300
125 - 170 - 230 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
270 G
ACP300
125 - 170 - 230 0,08 - 0,13 - 0,22 0,08 - 0,14 - 0,24 0,08 - 0,14 - 0,23 0,09 - 0,16 - 0,26 0,10 - 0,17 - 0,29
300 G
ACP300
100 - 130 - 170 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
180 L
ACP300
150 - 180 - 220 0,05 - 0,08 - 0,14 0,05 - 0,08 - 0,14 0,05 - 0,08 - 0,16 0,06 - 0,09 - 0,17 0,07 - 0,10 - 0,19
275 G
ACP300
125 - 150 - 200 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
300 G
ACP300
100 - 140 - 170 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
350 G
ACP300
80 - 120 - 150 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
200 G
ACP300
100 - 150 - 200 0,08 - 0,13 - 0,24 0,08 - 0,13 - 0,24 0,08 - 0,14 - 0,26 0,09 - 0,16 - 0,29 0,10 - 0,17 - 0,32
325 G
ACP300
80 - 120 - 160 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
M
200
L/G
ACP300
100 - 150 - 200 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
240
L/G
ACP300
90 - 120 - 150 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
180
L/G
ACP300
100 - 150 - 200 0,04 - 0,08 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
230
L/G
ACP300
80 - 120 - 150 0,04 - 0,08 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
K
180 H
ACK300
120 - 160 - 200 0,09 - 0,20 - 0,32 0,10 - 0,22 - 0,36 0,11 - 0,24 - 0,39 0,12 - 0,26 - 0,44 0,13 - 0,29 - 0,48
260 H
ACK300
120 - 160 - 200 0,09 - 0,20 - 0,32 0,10 - 0,22 - 0,36 0,11 - 0,24 - 0,39 0,12 - 0,26 - 0,44 0,13 - 0,29 - 0,48
160 H
ACK300
90 - 120 - 250 0,09 - 0,20 - 0,32 0,10 - 0,22 - 0,36 0,11 - 0,24 - 0,39 0,12 - 0,26 - 0,44 0,13 - 0,29 - 0,48
250 H
ACK300
90 - 120 - 150 0,09 - 0,20 - 0,32 0,10 - 0,22 - 0,36 0,11 - 0,24 - 0,39 0,12 - 0,26 - 0,44 0,13 - 0,29 - 0,48
S
200
L/G
ACP300
25 - 50 - 70 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
N G
DL1500
200 - 260 - 320 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
G
DL1500
180 - 230 - 280 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
Feed rate (mm/rev)
Feed rate (mm/rev)
[ min. - optimal - max. ]
[ min. - optimal - max. ]
Material Group
Material Group
Cutting Speed
Cutting Speed
Cast iron (GG)
Cast iron (GG)
Nodular cast iron (GGG)
Nodular cast iron (GGG)
Heat resistant alloy
Heat resistant alloy
Aluminium alloy
Copper alloy
Aluminium alloy
Copper alloy
Recommended Cutting Conditions (2D)
Recommended Cutting Conditions (3D)
Grade
Grade
Chip
breaker &
Chip
breaker &
Hardness
(HB)
Hardness
(HB)
Work material
Work material
Carbon steel
Carbon steel
Low alloyed steel
Low alloyed steel
High alloyed steel
High alloyed steel
martensitic / ferritic
martensitic / tempered
austenitic / quenched
austenitic / ferritic (Duplex)
martensitic / ferritic
martensitic / tempered
austenitic / quenched
austenitic / ferritic (Duplex)
Stainless
steel,
Stainless
steel,
Recommended Cutting Conditions
Multi-Drills
Indexable Insert Type ”SumiDrill”
WDX Type
K73
ISO
Vc (m/min) ø13,0 ~ ø18,0 ø18,5 ~ ø29,0 ø29,5 ~ ø36,0 ø37,0 ~ ø55,0 ø56,0 ~ ø65,0
P
125 L
ACP300
150 - 220 - 250 0,04 - 0,06 - 0,09 0,04 - 0,06 - 0,08 0,04 - 0,06 - 0,08 0,05 - 0,07 - 0,09
190 G
ACP300
150 - 220 - 250 0,07 - 0,10 - 0,15 0,07 - 0,10 - 0,15 0,08 - 0,11 - 0,17 0,09 - 0,12 - 0,19
250 G
ACP300
125 - 170 - 230 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
270 G
ACP300
125 - 170 - 230 0,07 - 0,10 - 0,14 0,07 - 0,10 - 0,14 0,08 - 0,11 - 0,15 0,09 - 0,12 - 0,17
300 G
ACP300
100 - 130 - 170 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,13
180 L
ACP300
150 - 180 - 220 0,05 - 0,06 - 0,09 0,05 - 0,06 - 0,09 0,05 - 0,06 - 0,10 0,05 - 0,07 - 0,11
275 G
ACP300
125 - 150 - 200 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,13
300 G
ACP300
100 - 140 - 170 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,13
350 G
ACP300
80 - 120 - 150 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,13
200 G
ACP300
100 - 150 - 200 0,07 - 0,10 - 0,15 0,07 - 0,10 - 0,15 0,08 - 0,11 - 0,17 0,09 - 0,12 - 0,19
325 G
ACP300
80 - 120 - 160 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
M
200
L/G
ACP300
100 - 150 - 200 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
240
L/G
ACP300
90 - 120 - 150 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
180
L/G
ACP300
100 - 150 - 200 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
230
L/G
ACP300
80 - 120 - 150 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,07 - 0,12 - 0,18
K
180 H
ACK300
120 - 160 - 200 0,08 - 0,15 - 0,21 0,09 - 0,17 - 0,23 0,09 - 0,18 - 0,25 0,11 - 0,20 - 0,28
260 H
ACK300
120 - 160 - 200 0,08 - 0,15 - 0,21 0,09 - 0,17 - 0,23 0,09 - 0,18 - 0,25 0,11 - 0,20 - 0,28
160 H
ACK300
90 - 120 - 250 0,08 - 0,15 - 0,21 0,09 - 0,17 - 0,23 0,09 - 0,18 - 0,25 0,11 - 0,20 - 0,28
250 H
ACK300
90 - 120 - 150 0,08 - 0,15 - 0,21 0,09 - 0,17 - 0,23 0,09 - 0,18 - 0,25 0,11 - 0,20 - 0,28
S
200
L/G
ACP300
25 - 50 - 70 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
N G
DL1500
200 - 260 - 320 0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,06 - 0,12 - 0,18
G
DL1500
180 - 230 - 280 0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,06 - 0,12 - 0,18
ISO
Vc (m/min) ø13,0 ~ ø18,0 ø18,5 ~ ø29,0 ø29,5 ~ ø36,0 ø37,0 ~ ø55,0 ø56,0 ~ ø65,0
P
125 L
ACP300
150 - 220 - 250 0,04 - 0,07 - 0,09 0,04 - 0,07 - 0,09 0,04 - 0,07 - 0,09 0,05 - 0,08 - 0,10 0,05 - 0,08 - 0,10
190 G
ACP300
150 - 220 - 250 0,08 - 0,11 - 0,17 0,08 - 0,11 - 0,17 0,08 - 0,12 - 0,18 0,09 - 0,14 - 0,21 0,09 - 0,14 - 0,21
250 G
ACP300
125 - 170 - 230 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
270 G
ACP300
125 - 170 - 230 0,08 - 0,11 - 0,15 0,08 - 0,11 - 0,15 0,08 - 0,12 - 0,17 0,09 - 0,14 - 0,19 0,09 - 0,14 - 0,19
300 G
ACP300
100 - 130 - 170 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,13 0,07 - 0,11 - 0,14 0,07 - 0,11 - 0,14
180 L
ACP300
150 - 180 - 220 0,05 - 0,07 - 0,10 0,05 - 0,07 - 0,10 0,05 - 0,07 - 0,11 0,06 - 0,08 - 0,12 0,06 - 0,08 - 0,12
275 G
ACP300
125 - 150 - 200 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,13 0,07 - 0,11 - 0,14 0,07 - 0,11 - 0,14
300 G
ACP300
100 - 140 - 170 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,13 0,07 - 0,11 - 0,14 0,07 - 0,11 - 0,14
350 G
ACP300
80 - 120 - 150 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,13 0,07 - 0,11 - 0,14 0,07 - 0,11 - 0,14
200 G
ACP300
100 - 150 - 200 0,08 - 0,11 - 0,17 0,08 - 0,11 - 0,17 0,08 - 0,12 - 0,18 0,09 - 0,14 - 0,21 0,09 - 0,14 - 0,21
325 G
ACP300
80 - 120 - 160 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
M
200
L/G
ACP300
100 - 150 - 200 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
240
L/G
ACP300
90 - 120 - 150 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
180
L/G
ACP300
100 - 150 - 200 0,04 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
230
L/G
ACP300
80 - 120 - 150 0,04 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
K
180 H
ACK300
120 - 160 - 200 0,09 - 0,17 - 0,23 0,10 - 0,19 - 0,26 0,11 - 0,21 - 0,28 0,12 - 0,23 - 0,31 0,12 - 0,23 - 0,31
260 H
ACK300
120 - 160 - 200 0,09 - 0,17 - 0,23 0,10 - 0,19 - 0,26 0,11 - 0,21 - 0,28 0,12 - 0,23 - 0,31 0,12 - 0,23 - 0,31
160 H
ACK300
90 - 120 - 250 0,09 - 0,17 - 0,23 0,10 - 0,19 - 0,26 0,11 - 0,21 - 0,28 0,12 - 0,23 - 0,31 0,12 - 0,23 - 0,31
250 H
ACK300
90 - 120 - 150 0,09 - 0,17 - 0,23 0,10 - 0,19 - 0,26 0,11 - 0,21 - 0,28 0,12 - 0,23 - 0,31 0,12 - 0,23 - 0,31
S
200
L/G
ACP300
25 - 50 - 70 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
N G
DL1500
200 - 260 - 320 0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20
G
DL1500
180 - 230 - 280 0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20
Multi-Drills
Feed rate (mm/rev)
Feed rate (mm/rev)
[ min. - optimal - max. ]
[ min. - optimal - max. ]
Material Group
Material Group
Cutting Speed
Cutting Speed
Cast iron (GG)
Cast iron (GG)
Nodular cast iron (GGG)
Nodular cast iron (GGG)
Heat resistant alloy
Heat resistant alloy
Aluminium alloy
Copper alloy
Aluminium alloy
Copper alloy
Recommended Cutting Conditions (5D)
Recommended Cutting Conditions (4D)
Grade
Grade
Chip
breaker &
Chip
breaker &
Hardness
(HB)
Hardness
(HB)
Work material
Work material
Carbon steel
Carbon steel
Low alloyed steel
Low alloyed steel
High alloyed steel
High alloyed steel
martensitic / ferritic
martensitic / tempered
austenitic / quenched
austenitic / ferritic (Duplex)
martensitic / ferritic
martensitic / tempered
austenitic / quenched
austenitic / ferritic (Duplex)
Stainless
steel,
Stainless
steel,
Recommended Cutting Conditions
Indexable Insert Type ”SumiDrill”
WDX Type
K74
PDL
PDL
PDL
PCT
PCT
PCT
PCT
PCT
l
l
l
l
l l
l
=
Multi-Drills
Indexable Plunge Drill / Plunge Mill
PDL Type / PCT Type
Description
Application examples
The tool cuts in the Z axis direction where tool rigidity is highest,
allowing high efciency roughing for aeronautic components
and dies with long tool overhang must be used to machine deep
holes and pockets.
Keep the value of Pf for PCT type tools to less than 50% of the tool
diameter (øD).
For ae (woc), refer to the dimension under "ae max" in the stock /
dimensions tables titled "Holders Max, Depth: 3D/5D".
Keep the value of Pf for PDL type tools to
less than 70% of the tool diameter (øD).
Characteristics
The at cutting edge design produces near-at bottom proles to reduce depth of cut variation during nishing.
All sizes come with an air hole for supplying coolant internally to improve chip evacuation.
Durable body with special surface treatment offers improved tool life and reliability.
The tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous
metals and exotic alloys.
The PDL type has a central insert making it possible to make
radial cuts beyond the tool‘s radius, pitch feed cutting, and
drilling. (Pocket milling, etc.)
Although the PCT type has limited radial cutting ability, the tool
has many effective teeth enabling it to perform high feed cutting.
(Medium nishing of corners, hole expansion, deep grooving, etc.)
Pocketing
Drilling
Corner Finishing
Aeronautic Components
Grooving
Machine Components
Work Material: Ti Alloy
Work Material: X4 CrNiMo 17 12 2
Work Material: Ti Alloy
Work Material: X5 CrNi 18 10
Work Material: Ti Alloy
Work Material: 34 Cr Ni 4
Cutting Conditions:
vc = 50 m/min
f t = 0,08 mm/tooth
( vf = 80~127 mm/min)
ae (woc) = 3,2 ~ 6,5 mm
Cutting Conditions:
vc = 180 m/min
f t = 0,15 mm/tooth
( vf = 537 mm/min)
ae (woc) = 7,0 mm, Pf = 5,0 mm
Cutting Conditions:
vc = 40 m/min
f = 0,07 mm/rev
( vf = 22,3 mm/min)
Pf = 25 mm
Cutting Conditions:
vc = 180 m/min
f = 0,10 mm/rev
( vf = 286 mm/min)
øD = 20 mm
Cutting Conditions:
vc = 40 m/min
f t = 0,07 mm/tooth
( vf = 56 mm/min)
ae (Pf) = 5,0 mm
Cutting Conditions:
vc = 150 m/min
f t = 0,15 mm/tooth
( vf = 716 mm/min)
ae (woc) = 3,5 mm
Tool: PDL400D2S40
(ø40)
Insert: WDXT125012-G
Grade: ACK300
Tool: PDL200D3S25
(ø20)
Insert: WDXT063006-G
Grade: ACP300
Tool: PCT320D5S32 (ø32)
Insert: WDXT094008-G
Grade: ACK300
Tool: PCT200D5S20
(ø20)
Insert: WDXT063006-G
Grade: ACK300
Tool:
PCT320D3S32 (ø32)
PCT250D3S25 (ø25)
PCT200D3S20 (ø20)
Grade: ACK300
Tool: PCT320D3S32
(ø32)
Insert: WDXT094008-G
Grade: ACP300
Insert:
WDXT094008-G
WDXT073506-G
WDXT063006-G
Multi-Drills
Euro stock Recommended Tightening Torque (N·m)
K75
L
2
34
1
øD
ød 2
1
ød h7
øD L l1l2l3l4ød1ød2
PDL 160D2S20
l16,0 94 32 35 50 44 20 20
WDXT052504
1
200D2S25
l20,0 114 40 43 58 56 25 25
WDXT063006
250D2S25
l25,0 127 50 53 71 56 25 25
WDXT073506
PDL 320D2S40
l32,0 162 64 68 92 70 40 40
WDXT094008
2
400D2S40
l40,0 185 80 85 115 70 40 40
WDXT125012
L
2
34
1
øD
ød 2
1
ød h7
øD L l1l2l3l4ød1ød2
PDL 160D3S20
l16,0 110
48
51 66 44 20 20
WDXT052504
1
200D3S25
l20,0 134
60
63 78 56 25 25
WDXT063006
250D3S25
l25,0 152
75
78 96 56 25 25
WDXT073506
PDL 320D3S40
l32,0 194
96
100 124 70 40 40
WDXT094008
2
400D3S40
l40,0 225
120
125 155 70 40 40
WDXT125012
øD
ae max
Ll1l2ød1
PCT 160D3S16
l16,0 4,0 123 53 70 16 2
WDXT052504
3
200D3S20
l20,0 5,0 145 65 80 20 2
WDXT063006
250D3S25
l25,0 6,5 160 80 80 25 2
WDXT073506
320D3S32
l32,0 8,5 191 101 90 32 2
WDXT094008
400D3S42
l40,0 11,0 225 125 100 42 3
WDXT125012
øD
ae max
Ll1l2ød1
PCT 160D5S16
l16,0 4,0 155 85 70 16 2
WDXT052504
3
200D5S20
l20,0 5,0 185 105 80 20 2
WDXT063006
250D5S25
l25,0 6,5 210 130 80 25 2
WDXT073506
320D5S32
l32,0 8,5 255 165 90 32 2
WDXT094008
400D5S42
l40,0 11,0 305 205 100 42 3
WDXT125012
L
2
1
øD
1
ød h7
a
e
ACP100
ACP300
ACK300
DL1500
rε
WDXT 052504-L lll 4
5,0 2,5 0,4
PDL160D2S20
PDL160D3S20
PCT160D3S16
PCT160D5S16
052504-G llll 5
052504-H lll 6
WDXT 063006-L lll 4
6,0 3,0 0,6
PDL200D2S25
PDL200D3S25
PCT200D3S20
PCT200D5S20
063006-G llll 5
063006-H lll 6
WDXT 073506-L lll 4
7,5 3,5 0,6
PDL250D2S25
PDL250D3S25
PCT250D3S25
PCT250D5S25
073506-G llll 5
073506-H lll 6
WDXT 094008-L lll 4
9,6 4,0 0,8
PDL320D2S40
PDL320D3S40
PCT320D3S32
PCT320D5S32
094008-G llll 5
094008-H lll 6
WDXT 125012-L lll 4
12,4 5,0 1,2
PDL400D2S40
PDL400D3S40
PCT400D3S42
PCT400D5S42
125012-G llll 5
125012-H lll 6
BFTX0204N TRX06 – 0,5
PDL 160 D2 S20
160 D3 S20
PCT 160 D3 S16
160 D5 S16
BFTY02206 – TRD07 1,0
PDL 200 D2 S25
200 D3 S25
PCT 200 D3 S20
200 D5 S20
BFTX02506N – TRD08 1,5
PDL 250 D2 S25
250 D3 S25
PCT 250 D3 S25
250 D5 S25
BFTX03584 – TRD15 3,5
PDL 320 D2 S40
320 D3 S40
PCT 320 D3 S32
320 D5 S32
BFTX0511N – TRD20 5,0
PDL 400 D2 S40
400 D3 S40
PCT 400 D3 S42
400 D5 S42
PCT 250 D3 S25
WDXT 07 35 06 -G
M
P
K
M
N
-
(mm)
◎ ◎〇〇 ◎◎ ◎ ◎〇w
-
2D
3D
3D
5D
Fig. 5 Fig. 6Fig. 4
Inserts
L Type
Excellent chip control
at low feed rates
G Type
General purpose
chipbreaker
H Type
Strong cutting edge
at higher feed rates
PDL Type (2D, 3D) PCT Type (3D, 5D)
Indexable Plunge Drill Indexable Plunge Mill
Screw Wrench Wrench
Spare Parts
Applicable
Holders
Dimensions (mm)
CoatedGrade
High Speed / Light Cutting
General Purpose
Roughing
Application
Thickness
Fig.
Cat. No.
Applicable
Holder
Fig 1
Fig 2
Fig 3
Holder (Max Doc : 2 D) Holder (Max Doc : 3 D)
Holder (Max Doc : 3 D) Holder (Max Doc : 5 D)
C≤0,28%C≤0,28% HRC≤45HRC≤45 C>0,28%C>0,28% HRC>45HRC>45
Carbon Steel,
Alloy Steel
Carbon Steel,
Alloy Steel
Hardened
Steel
Hardened
Steel
Stainless
Steel
Stainless
Steel
Ti Alloy
Ti Alloy
Heat Resist-
ant Alloy
Heat Resist-
ant Alloy
Cast iron
Cast iron
Ductile
Cast Iron
Ductile
Cast Iron
Al Alloy
Al Alloy
Cu Alloy
Cu Alloy
Composite
CFRP *
Composite
CFRP *
* CFRP (Carbon Fibre Reinforced Plastic)
Tempered
Steel
Tempered
Steel
Applicable
Insert
Applicable
Insert
Applicable
Insert
Applicable
Insert
Cat. No. Cat. No.
Cat. No.Cat. No.
Dimensions (mm) Dimensions (mm)
Dimensions (mm)Dimensions (mm)
Stock
StockStock
Stock
Fig. Fig.
Fig.
No. of
teeth
No. of
teeth
Fig.
PCT, PDL Type Identification
Tool Diameter
(ø25,0) Max Depth L/D
(3D)
Shank Size
(ø25,0)
PCT, PDL Type Insert Identification
Width Across Flats
(7,5)
Thickness
x 10 (3,5) Corner Radius
x 10 (R0,6)
Breaker
Type
PDL type: Inserts can be used on either the centre or the outside.
Inserts used on the outside cannot be used in the centre,. Similarly,
inserts used in the centre cannot be used on the outside.
PCT type: 2 corners can be used only for the outer inserts.
New Insert
Used Insert
Peripheral Insert
Central Insert
Notes About Mounting Inserts
Multi-Drills
K76
ISO
Vc (m/min)
ø16,0
ø20,0 ~ ø25,0
ø32,0 ø40,0
P
125 G ACP300 120-180-240 0,05-0,08-0,10 0,05-0,08-0,10 0,05-0,08-0,11 0,05-0,08-0,12
125 L ACP300 130-170-220 0,04-0,08-0,12 0,04-0,08-0,12 0,04-0,08-0,13 0,05-0,10-0,15
190 G ACP300 100-150-200 0,08-0,13-0,24 0,08-0,13-0,24 0,08-0,14-0,26 0,09-0,16-0,29
250 G ACP300 80-120-160 0,06-0,11-0,18 0,06-0,11-0,18 0,06-0,12-0,19 0,07-0,13-0,22
270 G ACP300 100-130-160 0,08-0,13-0,22 0,08-0,13-0,22 0,08-0,14-0,23 0,09-0,16-0,26
300 G ACP300 70-100-140 0,06-0,11-0,17 0,06-0,11-0,17 0,06-0,12-0,18 0,07-0,13-0,20
180 L ACP300 100-140-180 0,05-0,08-0,14 0,05-0,08-0,14 0,05-0,08-0,16 0,06-0,09-0,17
275 G ACP300 80-120-160 0,06-0,11-0,17 0,06-0,11-0,17 0,06-0,12-0,18 0,07-0,13-0,20
300 G ACP300 75-110-140 0,06-0,11-0,17 0,06-0,11-0,17 0,06-0,12-0,18 0,07-0,13-0,20
350 G ACP300 60-85-110 0,06-0,11-0,17 0,06-0,11-0,17 0,06-0,12-0,18 0,07-0,13-0,20
200 G ACP300 100-130-160 0,08-0,13-0,24 0,08-0,13-0,24 0,08-0,14-0,26 0,09-0,16-0,29
325 G ACP300 80-100-120 0,06-0,11-0,18 0,06-0,11-0,18 0,06-0,12-0,19 0,07-0,13-0,22
M
200 G ACP300 100-140-180 0,06-0,11-0,18 0,06-0,11-0,18 0,06-0,12-0,19 0,07-0,13-0,22
240 G ACP300 90-120-150 0,06-0,11-0,18 0,06-0,11-0,18 0,06-0,12-0,19 0,07-0,13-0,22
180 G ACP300 100-140-180 0,06-0,08-0,18 0,06-0,11-0,18 0,06-0,12-0,19 0,07-0,13-0,22
230 G ACP300 80-120-150 0,04-0,08-0,18 0,06-0,11-0,18 0,06-0,12-0,19 0,07-0,13-0,22
K
180 H ACK300 120-160-200 0,09-0,20-0,32 0,10-0,22-0,36 0,11-0,24-0,39 0,12-0,26-0,44
260 H ACP300 90-120-150 0,09-0,20-0,32 0,10-0,22-0,36 0,11-0,24-0,39 0,12-0,26-0,44
S
200 G ACP300 25-50-70 0,06-0,11-0,18 0,06-0,11-0,18 0,06-0,12-0,19 0,07-0,13-0,22
N G DL1500 200-260-320 0,06-0,11-0,17 0,06-0,11-0,17 0,06-0,12-0,18 0,07-0,13-0,20
G DL1500 180-230-280 0,06-0,11-0,17 0,06-0,11-0,17 0,06-0,12-0,18 0,07-0,13-0,20
ISO
Vc (m/min)
ø16,0
ø20,0 ~ ø25,0
ø32,0 ø40,0
P
125 G ACP300 120-180-240 0,05-0,07-0,10 0,05-0,07-0,10 0,05-0,08-0,11 0,05-0,08-0,12
125 L ACP300 130-170-220 0,04-0,07-0,10 0,04-0,07-0,10 0,04-0,08-0,11 0,05-0,09-0,12
190 G ACP300 100-150-200 0,08-0,12-0,20 0,08-0,12-0,20 0,08-0,13-0,22 0,09-0,14-0,24
250 G ACP300 80-120-160 0,06-0,10-0,15 0,06-0,10-0,15 0,06-0,11-0,16 0,07-0,12-0,18
270 G ACP300 100-130-160 0,08-0,12-0,18 0,08-0,12-0,18 0,08-0,13-0,19 0,09-0,14-0,22
300 G ACP300 70-100-140 0,06-0,10-0,14 0,06-0,10-0,14 0,06-0,11-0,15 0,07-0,12-0,17
180 L ACP300 100-140-180 0,05-0,07-0,12 0,05-0,07-0,12 0,05-0,07-0,13 0,06-0,07-0,15
275 G ACP300 80-120-160 0,06-0,10-0,14 0,06-0,10-0,14 0,06-0,11-0,15 0,07-0,12-0,17
300 G ACP300 75-110-140 0,06-0,10-0,14 0,06-0,10-0,14 0,06-0,11-0,15 0,07-0,12-0,17
350 G ACP300 60-85-110 0,06-0,10-0,14 0,06-0,10-0,14 0,06-0,11-0,15 0,07-0,12-0,17
200 G ACP300 100-130-160 0,08-0,12-0,20 0,08-0,12-0,20 0,08-0,13-0,22 0,09-0,14-0,24
325 G ACP300 80-100-120 0,06-0,10-0,15 0,06-0,10-0,15 0,06-0,11-0,16 0,07-0,12-0,18
M
200 G ACP300 100-140-180 0,06-0,10-0,15 0,06-0,10-0,15 0,06-0,11-0,16 0,07-0,12-0,18
240 G ACP300 90-120-150 0,06-0,10-0,15 0,06-0,10-0,15 0,06-0,11-0,16 0,07-0,12-0,18
180 G ACP300 100-140-180 0,06-0,10-0,15 0,06-0,10-0,15 0,06-0,11-0,16 0,07-0,12-0,18
230 G ACP300 80-120-150 0,04-0,10-0,15 0,06-0,10-0,15 0,06-0,11-0,16 0,07-0,12-0,18
K
180 H ACK300 120-160-200 0,09-0,18-0,27 0,10-0,20-0,30 0,11-0,22-0,32 0,12-0,24-0,36
260 H ACP300 90-120-150 0,09-0,18-0,27 0,10-0,20-0,30 0,11-0,22-0,32 0,12-0,24-0,36
S
200 G ACP300 25-50-70 0,06-0,10-0,15 0,06-0,10-0,15 0,06-0,11-0,16 0,07-0,12-0,18
N G DL1500 200-260-320 0,06-0,11-0,17 0,06-0,11-0,17 0,06-0,12-0,18 0,07-0,13-0,20
G DL1500 180-230-280 0,06-0,11-0,17 0,06-0,11-0,17 0,06-0,12-0,18 0,07-0,13-0,20
ISO
Vc (m/min)
ø16,0
ø20,0 ~ ø25,0
ø32,0 ø40,0
P
125 G ACP300 120-180-240 0,05-0,06-0,09 0,05-0,06-0,09 0,05-0,06-0,09 0,05-0,07-0,09
125 L ACP300 130-170-220 0,04-0,06-0,08 0,04-0,06-0,08 0,04-0,06-0,08 0,05-0,07-0,09
190 G ACP300 100-150-200 0,07-0,10-0,15 0,07-0,10-0,15 0,08-0,11-0,17 0,09-0,12-0,19
250 G ACP300 80-120-160 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,14
270 G ACP300 100-130-160 0,07-0,10-0,14 0,07-0,10-0,14 0,08-0,11-0,15 0,09-0,12-0,17
300 G ACP300 70-100-140 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,13
180 L ACP300 100-140-180 0,05-0,06-0,09 0,05-0,06-0,09 0,05-0,06-0,10 0,05-0,07-0,11
275 G ACP300 80-120-160 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,13
300 G ACP300 75-110-140 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,13
350 G ACP300 60-85-110 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,13
200 G ACP300 100-130-160 0,07-0,10-0,15 0,07-0,10-0,15 0,08-0,11-0,17 0,09-0,12-0,19
325 G ACP300 80-100-120 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,14
M
200 G ACP300 100-140-180 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,14
240 G ACP300 90-120-150 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,14
180 G ACP300 100-140-180 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,14
230 G ACP300 80-120-150 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,14
K
180 H ACK300 120-160-200 0,08-0,15-0,21 0,09-0,17-0,23 0,09-0,18-0,25 0,11-0,20-0,28
260 H ACP300 90-120-150 0,08-0,15-0,21 0,09-0,17-0,23 0,09-0,18-0,25 0,11-0,20-0,28
S
200 G ACP300 25-50-70 0,05-0,09-0,11 0,05-0,09-0,11 0,06-0,09-0,12 0,06-0,10-0,14
N G DL1500 200-260-320 0,05-0,10-0,15 0,05-0,10-0,15 0,06-0,11-0,16 0,06-0,12-0,18
G DL1500 180-230-280 0,05-0,10-0,15 0,05-0,10-0,15 0,06-0,11-0,16 0,06-0,12-0,18
PDL
PCT (ø40)
PDL Type: f (mm/rev)
PDL Type: f (mm/rev) / PCT Type: ft (mm/tooth)
PCT Type: ft (mm/tooth)
[ min. - optimal - max. ]
[ min. - optimal - max. ]
[ min. - optimal - max. ]
Material Group
Material Group
Material Group
Cutting Speed
Cutting Speed
Cutting Speed
Cast iron (GG)
Cast iron (GG)
Cast iron (GG)
Nodular cast iron (GGG)
Nodular cast iron (GGG)
Nodular cast iron (GGG)
Heat resistant alloy
Heat resistant alloy
Heat resistant alloy
Aluminium alloy
Copper alloy
Aluminium alloy
Copper alloy
Aluminium alloy
Copper alloy
Recommended Cutting Conditions (2D)
Recommended Cutting Conditions (3D)
Recommended Cutting Conditions (5D)
Grade
Grade
Grade
Chip
breaker &
Chip
breaker &
Chip
breaker &
Hardness
(HB)
Hardness
(HB)
Hardness
(HB)
Work material
Work material
Work material
Carbon steel
Carbon steel
Carbon steel
Low alloyed steel
Low alloyed steel
Low alloyed steel
High alloyed steel
High alloyed steel
High alloyed steel
martensitic / ferritic
martensitic / tempered
austenitic / quenched
austenitic / ferritic (Duplex)
martensitic / ferritic
martensitic / tempered
austenitic / quenched
austenitic / ferritic (Duplex)
martensitic / ferritic
martensitic / tempered
austenitic / quenched
austenitic / ferritic (Duplex)
Stainless
steel,
Stainless
steel,
Stainless
steel,
Multi-Drills
Recommended Cutting Conditions
PDL Type / PCT Type
L1
SUMIBORON
SUMIDIA
L1 ~ L28
L
L2
L3
L4
L5
L6
L7
L8-9
L17
L10-13
L14
L15
L16
L17
L18
L19
L20
L21
L22
L23-25
L26
L26
L27
L28
SUMIBORON
SUMIDIA
CBN Grades
Insert types and cutting edge geometries
SUMIBORON Chipbreaker “Break Master” Type
One-Use “Wiper” Insert Type
Uncoated SUMIBORON Grades
Coated SUMIBORON Grades
Uncoated SUMIBORON Grades
SUMIBORON / SUMIDIA
SUMIDIA Binderless
SUMIDIA PCD Grades
SUMIDIA Insert
SUMIDIA Chipbreaker “Break Master”
SUMIBORON Series ...............................................
Recommended Grades ..........................................
Edge Specication of SUMIBORON Inserts .........
LE / LT / LF / LS / ES / HS .......................................
FV / LV
& SV Types ...........................................
WG / WH
& W Types ............................................
BN1000 / BN2000 ....................................................
BN350 .....................................................................
BNC2010 / BNC2020 ...............................................
BNC100 ....................................................................
BNC160 ....................................................................
BNC200 ....................................................................
BNC300 ....................................................................
BNC500 ....................................................................
BN7000 ....................................................................
BN7500 ....................................................................
BNS800 ....................................................................
Production Process................................................
SUMIDIA Binderless NPD10 ..................................
DA1000 ...................................................................
NF Type ....................................................................
LD / GD Type ...........................................................
DM Type ...................................................................
New
New
New
New
New
New
Content A ~ P
L2
SUMIBORON
PM
KH
-
27 ~ 31 0,90 ~ 1,00
31 ~ 33 0,95 ~ 1,10
29 ~ 31 1,00 ~ 1,10
31 ~ 34 1,05 ~ 1,15
33 ~ 35 1,20 ~ 1,30
BN1000
BNX20
BNX25
BN2000
BN350
29 ~ 32 1,00 ~ 1,10
BNC100
31 ~ 33 1,10 ~ 1,20
BNC160
33 ~ 35
33 ~ 35
32 ~ 34
1,10 ~ 1,20
1,15 ~ 1,25
1,00 ~ 1,10
BNC200
BNC300
BNC500
BN7000
BN7500
41 ~ 44
41 ~ 44
39 ~ 42
1,25 ~ 1,35
1,40 ~ 1,50
0,95 ~ 1,10
BNS800
-
BNC2020
BNC2010
30 ~ 32 1,10 ~ 1,20
34 ~ 36 1,20 ~ 1,30
ISO
H
H
S
ISO
PM
K
S
PM
S
Microstructure
Microstructure
Coated CBN
High speed
continuous and light
interrupted cutting
High speed nishing grade for continuous and
light interrupted cutting applications
High precision
continuous cutting
High precision grade for continuous cutting
- ideal when an excellent surface nish is
required
Continuous and
Interrupted cutting
(Light-Medium Interrupted)
Interrupted cutting
(Heavy)
GG and GGG
machining
General purpose grade with low to high speed
cutting capability and extended tool life - removes
the carburised layer on heat treated components
Tough grade for heavy interrupted cutting
applications
For Cast Iron machining with a good balance
of wear and fracture resistance
Grade Application Characteristic
Hardness(Hv)
(GPa)
TRS
(GPa)
High speed machining of GG
Cast Iron machining
Iron based products
Rolls of high hardness
Heat resistant alloy
High efciency machining of
powdered metal
First choice for high speed
nishing of grey cast iron
Less burrs when machining
sintered parts due to excellent
edge sharpness
High speed machining of GG
Machining rolls of high hardness
Sintered component roughing
Special cast Iron machining
High thermal impact resistance
with high heat transfer ability and
higher CBN content ratio
CBN Tools
SUMIBORON series
Types and
application
TypeType
Application Characteristic
Hardness(Hv)
(GPa)
TRS
(GPa)
Uncoated CBNUncoated CBN
High speed
Continuous cutting
Best wear resistance grade and suitable for
high speed continuous cutting
High efciency cutting
(Continuous~Interrupted)
Binder with high heat resistance improves tool
life during high speed machining
High speed
Interrupted cutting
Superior fracture toughness in high speed cutting and
suitable for high speed interrupted hard turning
Continuous and
Interrupted cutting
Micro-grain CBN with Ceramic binder improves
fracture toughness and wear resistance
Interrupted cutting
(Heavy)
Micro-grain CBN with higher fracture toughness
that improves cutting edge strength
Grade
Building on its global success machining hardened steels
with Sumiboron inserts the addition of heat and wear resistant
coatings to a variety of tough new CBN substrates has resulted
in a new generation of high performance grades. With economy
in mind the new inserts are multi cornered.
Choose the coated insert suitable for your application and
take your hard part machining operations to the new industry
standard.
General
New generation Sumiboron inserts –
an even better way to machine hardened steels
High precision
continuous cutting
High efciency
general purpose
New generation TiCN layer improves notch
wear resistance and provides an excellent
surface nish.
New coating technology offers excellent
adhesion during both continuous and
interrupted cut applications.
L3
SUMIBORON
L3
H
-
a
-
BNC300
BNC100
BNC160
BNC200
K
BNC2010
BNC2020
BN7000
AC405K, AC415K, AC420K
BNC500
Cutting speed (m/min)
Light Interrupted
Medium Interrupted
Heavy Interrupted
Frequency of
Interruption
Interruption
Strength
Recommended Cutting Speed (m/min)
Ductile Cast Iron
Heavy
Interrupted
General
Purpos
(Continuous to
Light interrupted
Rz = above 3,2)
Conditions
Application
High Precision
(Rz = 1,6 to 3,2)
High Efziency
(Carburized layer
removal)
Hardened Steel
Application Range
Cutting Speed (m/min)
Tolerance
Tool Life (Ratio) Surface Roughness (µm)
Ceramic
Coated Carbide
Cermet
Ceramic
Coated Carbide
Cermet
Ductile Cast Iron
Ductile Cast Iron
Cutting Speed (m/min)
Tool Life (Ratio)
Cutting Speed (m/min)
Depth of Cut (mm)
Cutting Speed (m/min)
Depth of Cut (mm)
Ceramic
Coated Carbide
Cermet
Finishing
region Roughing
region
Grey Cast Iron
Grey Cast Iron
Application
Range
Good
CBN Tools
SUMIBORON series
In terms of cost investment, it is much lower in machine cost and overhead cost due to the fact that a
CNC lathe is cheaper than a grinding machine.
As for the quality of nish, inserts can machine different proles and the nishing is also commendable
as compared to grinding.
Environmentally, sludge treatment for grinding is a hazard to the environment but for turning, the chips
can be collected and recycled.
Advantages of using CBN
Following charts show merits of using CBN in cast iron machining compared with conventional
tools, such as carbide, cermet or ceramics.
SumiBoron performs longer tool life than conventional tools in high speed machining and brings
higher efciency and superior precision.
Advantages of using CBN
High Speed Machining High Precision Machining
HARDENED STEEL MACHINING
CAST IRON MACHINING
High Speed Machining
Continuous
Small Large
Impact Force on Cutting Edge
Cast
Iron
Finishing
L4
SUMIBORON
αWαWαW
BNX10 T01225 25° 0,12 ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶
BNX20 S01225 25° 0,12 LT T01215* 15° 0,12 ̶ ̶ ̶ ̶ ̶
BNX25 S01725 25° 0,17 ̶ ̶ ̶ ̶ ̶ ̶ ̶
BN1000 S01225 25° 0,12 ̶ ̶ ̶ ̶ ̶ ̶ ̶
BN2000 S01225 25° 0,12 LT T01215 15° 0,12 HS S01235 35° 0,12
BN350 T01225 25° 0,12 ̶ ̶ ̶ ̶ ̶ HT T01235 35° 0,12
T01235 35° 0,12 ̶ ̶ ̶ ̶ ̶
BN700 T01215 15° 0,12 LF 0° 0 HS S01225 25° 0,12
BN7000 T01215 15° 0,12 LF 0° 0 HS S01225 25° 0,12
BN7500 T01215 15° 0,12
LF 0° 0
HS S00525 25° 0,05LE 0° 0
LS S00715 15° 0,07
BNS800 T02020 20° 0,20 LF 0° 0 ̶ ̶ ̶ ̶ ̶
BNC2010 S01225 25° 0,12 LE 0° 0 HS S01730 30° 0,17
BNC2020 S01225 25° 0,12 LT T00515 15° 0,05 HS S02735 35° 0,27
ES S00535 35° 0,05
BNC100 S01225 25° 0,12 LS S01715 15° 0,17 ̶ ̶ ̶ ̶ ̶
BNC160 S01225 25° 0,12 LS S01020 20° 0,10 HS S01730 30° 0,17
BNC200 S01225 25° 0,12 LS S01015 15° 0,10 HS S01735 35° 0,17
BNC300 S01225 25° 0,12 LS S00515 15° 0,05 HS S01735 35° 0,17
BNC500 S01215 15° 0,12 ̶ ̶ ̶ ̶ ̶ HS S01225 25° 0,12
αW
BN2000
WG S01215 15° 0,12
WH S01215 15° 0,12
N-FV ̶0° 0
N-LV S00535 35° 0,05
BNS800 W T02020 20° 0,20
LFW 0° 0
BNC2010
BNC2020
WG S01215 15° 0,12
WH S01215 15° 0,12
N-FV ̶0° 0
N-LV S00535 35° 0,05
N-SV S01235 35° 0,12
BNC100 W S01715 15° 0,17
BNC160
BNC200
WG S01215 15° 0,12
WH S01215 15° 0,12
W S01215 15° 0,12
N-FV ̶0° 0
N-LV S00535 35° 0,05
N-SV S01235 35° 0,12
BNC500 W S01215 15° 0,12
L
+
F
E
E
T
HS
WG / WH / W
N-FV / N-LV
N-SV
- -
-
A
A‘
-
S 0 1 2 2 5
W
α
R
Edge Specication of
SUMIBORON Inserts
Sumiboron Inserts and Edge Preparation
Honing
Hardened
Steel
Notation
Identication
Code
Identication
Code
Identication
Code
Honing HoningNotation
Grade
Work
Material
Negative /
Positive
Standard
Low Resistance Type
L
/
High Efciency Type
EStrong Edge Type H
Hardened
Steel
Cast Iron
Exotic
Alloy
Cast Iron
Coated SUMIBORON Uncoated SUMIBORON Series
Neg./Pos.
Neg./Pos.
Neg./Pos.
Neg./Pos.
Neg./Pos.
Neg.
Pos.
Neg./Pos.
Neg./Pos.
Neg./Pos.
Neg.
Neg./Pos.
Neg./Pos.
Neg./Pos.
Neg./Pos.
Neg./Pos.
Neg./Pos.
Neg./Pos.
(Sharp edge)
(Sharp edge)
(Sharp edge)
(Sharp edge)
(Sharp edge)
(Sharp edge)
Honing Type
Identication
Code
Grade
Work
Material Notation
Series
Hardened
Steel
Hardened
Steel
Cast Iron
Exotic
Alloy
Cast Iron
Coated SUMIBORON
Uncoated SUMIBORON
Other Types
Wiper
Wiper
With breaker
With breaker
With breaker
With breaker
With breaker
With breaker
With breaker
With breaker
Wiper
Wiper
Wiper
Wiper
Wiper
Wiper
Wiper
Wiper
With sharpe edge
(Sharp edge)
Low cutting forces
High efciency
Strong edge type
Sharp edge
Honing
Negative land
Negative land + honing
Wiper
With Chipbreaker
Standard Type
Notation of Edge Preparation
No.
All SUMIBORON inserts are enhanced with the optimum
cutting edge preparation for various grades and geometries
(shown on the rigth).
This is to avoid cutting edge fracture caused by the heavy
loads generated during the machining of high hardness
materials such as Hardened Steel.
As the pioneer of CBN tools „SUMIBORON“, various
selection of grades and edge preparation combinations is
our strong point for Hardened Steel machining.
Cutting Edge Preparation of Inserts with Wiper / Chipbreakers Cutting Edge Specication Identication Code
SUMIBORON Insert Cutting Edge Specication
* BNX20 Identication code will be T00715 for insers with inscribed circle of less than Ø4,76.
Rake face
Negative land
Flank Cutting edge
CBN layer
Nose radius
Rake face
Negative land
angle α
CBN layer
Honing
Relief face
Negative land
width
Close-up of Cutting Edge Section A - A‘
W: Negative land
width
α: Negative land
angle
Cutting edge: T - Negative land
S - Negative land + R - Honing
Edge Preparation Identication Code
Example:
S01225
25°/0,12mm width negative land with honing
New
New
New
New
New
No
Yes
Yes
Yes
Yes
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
L5
-
-
-
SUMIBORON
SUMIBORON
Break Master
N -
FV,
N -
LV,
N -
SV
PM
H
*
*
*
*
*
*
CBN Insert Guidance
Cutting Edge Preparation
Multi Cornered One-Use Type Inserts
One-Use Wiper Insert
Break Master N-SV Type
Characteristics
One-use type inserts improve machining efciency by using each cutting
edge to its full potential following the numbering system on each cutting
edge then throwing the insert away.
Multi cornered inserts have a single piece of Sumiboron mounted on every
useable corner. Single sided inserts use the top corners whilst double
sided inserts use both top and bottom corners. Diamond shaped inserts
have 4 corners and triangular inserts have 6 corners.
A variety of Sumiboron coated grades readily replace expensive grinding
operations for high precision tolerances outstanding surface nish, heavy
interrupted cutting and efcient cost effective machining of hardened parts.
l
l
l
Characteristics
SUMIBORON one-use insert with wiper edge for hardened steel
machining
Excellent surface nish similar to grinding
Improved efciency with higher speeds and feeds
l
l
l
Characteristics
N-SV type is perfect for carburised layer removal while N-FV / N-LV
types are best suited to nishing of hardened steel.
New lineup includes:
WG Type
a
for low-feed cutting
WH Type
a
for high-feed cutting
First CBN insert to feature an integral chipbreaker
Ideal for removing carburised layer -
can be used on both hardened and unhardened materals.
Effective chip control solution protects component from swarf damage.
l
l
l
l
l
Insert Types and Cutting Edge Geometries
LE
LT
LS
ES
HS
Standard
HT
Type
Type
Type
Type
Type
Type
R Honing
No R Honing
R Honing
R Honing
R Honing
R Honing
LE Type
R Honing
LS Type
R Honing
LFType
No R Honing
HSType
R Honing
Standard
No R Honing
Machining of Hardened Steel Sintered Alloy Machining
GoodSharpness of Edge
FrequentInterruption
GoodSharpness of Edge
FrequentInterruption
Emphasis on dimensional
tolerance / surface roughness
Breakage control at high speed
/ high feed rates
Emphasis of dimensional
tolerance / burr control
Burr control during interrupted
cutting
Breakage control during
interrupted cutting
Burr control emphasis
Surface roughness emphasis
Breakgae control emphasis
New
New
New
New
New
For limited grades only.
L6
SUMIBORON
H
Break Master N-SV
-
N-SV
N-LV
N-FV
0,2
0,1
0 20 40
-
50 100 170 230
l l l l
-
-
BNX20
BNC200
Break
Master N-SV
Break Master
N
-
FV /
-
LV /
-
SV
Hardened Steel
Carburised Layer Removal
Carburised Face Layer RemovalExternal Carburised Layer Removal
BNC200 (no breaker)
Tool life = 200pcs
Tool life = 200pcs
Tool life = 100pcs
Comp. CBN (no breaker)
Work material: 42CrMo4, Carburised steel (shaft)
Insert: CNGG 120408 N-SV NC4 (BNC200)
Conditions: vc=150m/min, f=0,15mm/rev,
doc=0,5mm, x 2 passes, Wet
No constant stopages or incorrect part dimension
problem and the chips are small.
Double the tool life of competitor’s CBN
Work material: 42CrMo4 (HRC30-62)
Insert: CNGG 120408 N-SV NC4 (BNC200)
Conditions: vc=140m/min, f=0,15mm/rev, doc=0,3mm, Wet
Application Examples
No breaker
Constant chip control problem
No. of pcs / unit of time (relative)
No chip control problem
Break Master N-SV type improves chip
control with increased productivity
until the pre-set tool life.
Stable tool life with BNC200
SUMIBORON Insert With Chipbreaker
Characteristics
SUMIBORON one-use insert with chipbreaker.
N-SV type is perfect for carburised layer removal while N-FV / N-LV types
are best suited to nishing of hardened steel.
Breaker included on the CBN edge, chipbreaking effect can be maintained
throughout machining process.
Unique breaker design can be applied to both hardened and non-hardened
parts with effective chip control.
SV type lineup now includes BNC2010 / BNC160 for good wear resistance,
while SUMIBORON BNC2020 / BNC200 allows high efciency machining.
In addition to general purpose SUMIBORON BNC2020 / BNC200, the
N-FV / N-LV type lineup includes BNC2010 / BNC160 for excellent wear
resistance and general purpose uncoated SUMIBORON BN2000.
l
l
l
l
l
l
Depth of Cut, doc (mm)
Feed Rate, f (mm/rev)
Application
Range
Cutting Speed, Vc (m/min)
* When machining heat treated steel harder than HRC50
the depth of cut should not exceed 0,5 mm.
Flank Wear Width, VB (mm)
Cutting Time (min)
Work material: 42CrMo4
Insert: CNGG120408N-SV NC4
Cutting conditions:
vc=100m/min, f=0,13mm/rev
doc=0,4mm, x3 passes, Dry
Competitor´s
CBN
breakage breakage
Cutting
Performance
L7
SUMIBORON
H
SUMIBORON
220
150
100
50
0,05 0,1 0,2 0,3 0,4
R0,4 WG -0,02 -0,02
WH -0,06 -0,06
R0,8/R1,2
WG -0,01 -0,01
WH -0,06 -0,06
R0,4 WG -0,17 -0,01
WH -0,70 -0,06
R0,8 WG -0,05 0
WH -0,58 -0,05
-
-
-
1,98µm 9,20µm0,63µm 1,39µm
-
-
BNC2010
BNC160
BNC2020
BNC200
BN2000
Hardened Steel
One-Use Wiper Inserts
Cutting Edge Position Compensation, Outer Processing
External Turning
X axis (+)
Z axis (+)
Nose Radius X-Direction Z-DirectionType
Approach
angle
93°
WG Type WH Type
1. Use a holder with a 93° approach angle.
2. Tool compensation required.
DNGA / DCGW type wiper inserts do not follow the ISO
standard. Correction of the tool offset of the cutting edge as
explained on the right.
Note: DNGA/DCGW type wiper inserts are only possible for
external and internal turning, not for facing.
-
SUMIBORON one-use insert with wiper edge for hardened
steel machining
- Excellent surface nish similar to grinding
- Improved efciency with higher speeds and feeds
- New lineup includes:
WG type
a
for low-feed cutting
WH type
a
for high-feed cutting
WG Type
WG Type
WG Type
WH Type
WH Type
WH Type
External Turning
X axis (+)
Z axis (+)
Nose Radius X-Direction Z-DirectionType
Approach
angle
95°
Tool-Setup WG / WH Wiper
1. Use a holder with a 95° approach angle.
2. Tool compensation required.
CNGA / CCGW / WNGA type wiper inserts do not follow
the ISO standard. Correction of the tool offset of the cutting
edge as explained on the right.
CNGA / CCGW / WNGA Type Wiper
Cutting Edge Position Compensation, Outer Processing
DNGA / DCGW Type Wiper
Two types are available depending on the feed rate:
WG type:
Recommended feed rate: less than f ≤ 0,20mm/rev
WH type:
Recommended feed rate:
more than f ≥ 0,20mm/rev
Range of good surface roughness: R
z
=1,6µm to 3,2µm
Available grades:
BN2000, BNC2010, BNC160, BNC2020,BNC200
”Wiper” type
Insert
Standard
Insert
Feed direction
Feed direction
Highest peak
Highest peak
Wiper edge
Feed rate
Feed rate
Insert
Work piece
Purpose of Wiper Edge
Work piece
Recommended Cutting Conditions
(Surface Roughness Standard: Rz = 1,6 ~ 3,2µm)
For optimum effectiveness, use wiper inserts for continuous
cutting.
For copy turning, inserts with nose-radius is recommended.
Chattering and undulation may occur, please use work and
machine with high rigidity.
l
l
l
”Wiper” Insert (r=0,8)
Surface
Roughness
Prole
Standard Insert (r=0,8)
Finishing
(f=0,10mm/rev)
Finishing
(f=0,10mm/rev)
High feed cutting
(f=0,30mm/rev)
High feed cutting
(f=0,30mm/rev)
Surface
Roughness
RZ
Surface Roughness of Wiper Insert
Feed Rate (mm/rev)
Cutting Speed (m/min)
Characteristics
L8
l l
BN1000 / BN2000
-
-
-
-
l BN1000
l BN2000
BN1000/BN2000
vc (m/min)
0,03-0,15
0,03-0,2
100 150 200 250 300
l l l l l
k
-
vc (m/min)
0,03-0,2 0,03 - 0,3
50 100 150 200 250
l l l l l
80 120
120
l l
BN1000
l
BN2000
l
SUMIBORON
H
BN2000
Compared to conventional grades,
small cutting edge roundness
Hardened Steel
Continuous Cutting Interrupted Cutting
Recommended Application Range
f
(mm/rev)
doc
(mm)
f
(mm/rev)
doc
(mm)
Coolant ... Continuous cutting: Dry or Wet
Interrupted cutting: Dry
Cutting speed (m/min)
Cutting speed (m/min)
light medium heavy
Depth of cut
(mm)
Feed rate
(mm/rev)
Interruption
Strength
Frequency
of
Interruption
Cutting Conditions
The impurities contained in the ceramic binder for conventional
grades cause a weakening in the sintered body and
a decrease in heat resistance, which becomes the cause of cracks
(chipping) and wear.
Increased Wear/
Reduced
Sharpness
Ceramic Binder Cracks
Impurities
With the newly developed high-purity ceramic
binder, the BN1000 / BN2000 achieve toughness
and improved heat resistance by decreasing
impurities to an extreme!
High-purity Ceramic Binder
Sharpness Comparison
Conventional
Grade
General Features
Characteristics
Newly Developed High-Purity Ceramic Binder
- Superior high-speed machining grade with the highest wear resistance of any
uncoated SUMIBORON.
Delivers excellent tool life in continuous cutting to light-interrupted cutting.
- Improved fracture resistance while also emphasizing wear resistance.
Improved hardness and heat resistance from the high-purity TiCN ceramic binder.
- General purpose grade suitable for typical hardened steel machining applications.
Provides stable tool life in everything from continuous cutting to light-to-medium
interrupted cutting.
- High degrees of both fracture resistance and wear resistance.
Significant improvements in the performance of both by employing a high-purity
ceramic binder.
- Stable surface roughness by increasing sharpness (Figure on right).
Uncoated CBN grades for hardened steel machining
Conventional Grade
A new uncoated type of SUMIBORON that has a newly
developed high-purity ceramic binder.
Both fracture and wear resistance are combined to achieve a
stable tool life in a wide variety of hardened steel machining.
Available in single corner and multi-corner type inserts.
Uncoated
SUMIBORON
L9
BN1000
BN1000/BN2000
-
BN1000
BN1000
lBN1000
l
-
BN1000
BN1000
l
BN2000
BN2000
l
BN2000
BN2000
l
l l l l l l
0 25 50 75 100 125 150
BN2000
BN2000
l
l l l l l l
0 25 50 75 100 125 150
SUMIBORON
H
Hardened Steel
Approx. 2x Tool life!
Work material: 15CrMo5 (HRC58-62), Round Bar Ø130
Insert type: CNGA 120408 NU-2
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Wet
Cutting length (km)
Competitor´s
CBN
Diameter variance (μm)
Machining Precision
Accuracy Comparison
Work material: 15CrMo5 (HRC58-62), Round Bar
Insert type: CNGA 120408 NU-2
Cutting data: vc = 100 m/min, f = 0,08 mm/rev, doc = 0,2 mm, Dry
Cutting length (km)
Competitor´s CBN
Conventional
CBN
Surface roughness, Rz (μm)
Surface Roughness Comparison
Approx. 1,4x Tool life!
Previous
CBN (1)
Competitor´s
CBN (1)
Work material: 100Cr6 (HRC58-62), Round Bar
Insert type: CNGA 120408 NU-2
Cutting data: vc = 150 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry
Cutting length (km)
Competitor´s
CBN
Width of ank wear (mm)
Cutting Performance
Wear Resistance Comparison
Work material: 15CrMo5 (HRC58-62), Round Bar
Insert type: CNGA 120408 NU-2
Cutting data: vc = 100 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry
Cutting length (km)
Competitor´s
CBN
Width of ank wear (mm)
Wear Resistance Comparison
(Breakage)
Chipping Resistance Comparison
Tool Life Ratio (%), BN1000’s previous CBN as 100%
Work material: 15CrMo5 (HRC58-62), 8 Grooves
Insert type: CNGA 120408 NU-2
Cutting data: vc = 150 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry
Previous
CBN (2)
Competitor´s
CBN (2)
Chipping Resistance Comparison
Tool Life Ratio (%), BN2000’s previous CBN as 100%
Work material: 15CrMo5 (HRC58-62), 8 Grooves
Insert type: CNGA 120408 NU-2
Cutting data: vc = 150 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry
Uncoated
SUMIBORON
SUMIBORON
H
L10
-
-
-
-
BNC2010 BNC2020
BNC100 BNC160 BNC200 BNC300 BNC500
SUMIBORON
Hardened Steel
Coated SUMIBORON
Using a high heat resistant and tough CBN substrate coupled
with a special ceramic coating, this series caters to a wide va-
riety of applications with improved precision and longer tool life
as compared to conventional CBN.
There is a comprehensive lineup of economical and easy-to-
use insert selection, such as the cost effective double-sided,
multi-cornered, one-use type inserts.
BNC2010 and BNC2020 are the latest additions to the Coated
SUMIBORON series, to provide even better stability and longer
tool life for hardened steel machining.
New Coated SUMIBORON Series achieving
- higher speed
- higher efciency and
- higher precision
General Features
Characteristics
Cutting Performance Cutting Edge Management
The edge numbers are still visible after
machining, which makes the management
of used cutting edges easy.
BNC2010 and BNC2020 are coated in gold,
which makes it easy to distinguish used
edges.
Easy Edge Management
Numbering of cutting edges.
More cost effective than conven-
tional one-use inserts.
Double sided, Multi-cornered
One-use Insert
Strong Brazing
Utilizing a new brazing method with
improved strength.
Provides longer tool life.
Special Ceramic Coating and
Newly Developed CBN Substrate
Before usage
After usage
Recommended Cutting Speed (m/min)
Ductile Cast Iron
Heavy
Interrupted
General
Purpos
(Continuous to
Light interrupted
Rz = above 3,2)
Conditions
Application
High Precision
(Rz = 1,6 to 3,2)
High Efciency
(Carburized layer
removal)
Hardened Steel
Cast
Iron
Finishing
Characteristics
SUMIBORON
H
L11
BNC2010
BNC2020
BNC100 BNC160 BNC200 BNC300
BNC2010
BNC2020
BNC300
BNC100
BNC160
BNC200
BNC2010
BNC2020
BNC300
BNC100
BNC160
BNC200
-
-
SUMIBORON
High Precision Machining
General and High Efciency Cutting
High Precision MachiningHigh Speed Cutting
General and High Efciency Cutting
Heavy Interrupted Cutting
CBN Content:
Grain Size:
Hardness HV:
TRS:
Main Coating
Components:
Coating
Thickness:
50~55%
2µm
30~32GPa
1,10~1,20GPa
Multi-layered TiCN
1,5
µm
CBN Content:
Grain Size:
Hardness HV:
TRS:
Main Coating
Components:
Coating
Thickness:
70~75%
5µm
34~36GPa
1,20~1,30GPa
Multi-layered TiAlN
1,5
µm
CBN Content:
Grain Size:
Hardness HV:
TRS:
Main Coating
Components:
Coating
Thickness:
40~45%
1µm
29~32GPa
1,05~1,15
GPa
TiAlN/TiCN
2,5µm
CBN Content:
Grain Size:
Hardness HV:
TRS:
Main Coating
Components:
Coating
Thickness:
60~65%
3µm
31~33GPa
1,10~1,20
GPa
TiAlN/TiCN
2,0µm
CBN Content:
Grain Size:
Hardness HV:
TRS:
Main Coating
Components:
Coating
Thickness:
65~70%
4µm
33~35GPa
1,15~1,25
GPa
TiAlN
2,0µm
CBN Content:
Grain Size:
Hardness HV:
TRS:
Main Coating
Components:
Coating
Thickness:
60~65%
1µm
33~35GPa
1,15~1,25
GPa
TiAlN
1,0µm
Newly developed CBN substrate with high crater wear
resistance coated with special multi-layered TiCN, which
exhibits excellent notch wear resistance.
Ideal for nishing of hardened steel requiring excellent
accuracy or surface roughness.
Able to stably maintain 1,6Rz nishing.
Newly developed tough CBN substrate with highly wear
resistant TiAlN coating. Provides improved stability by
inserting a highly adhesive layer between the substrate
and the TiAlN layer.
Ideal for general machining including nishing and interrupted
cutting as well as high-efciency machining such as carburi-
sed layer removal.
Fracture Resistance Excellent
HighCutting Speed
New-Generation Coated Sumiboron
Characteristics of Grades
Recommended Cutting Conditions
Coated SUMIBORON
Characteristics
Hardened Steel
Grade
Cutting Speed vc (m/min)
Grade
Feed Rate (mm/rev) Depth of Cut (mm)
H
L12
SUMIBORON
BNC2010/BNC2020
120 150 200 250 300 50 100 150 200 220
0,03 ~ 0,25 0,03 ~ 0,35 0,03 ~ 0,40 0,03 ~ 0,50
BNC2020
BNC2010
BNC100
BNC160
BNC200
BNC300
300
200
120
100
BNC2010 BNC2020
Coated SUMIBORON Hardened Steel
BNC2010
-
High Precision
A grade for high-precision machining applicable for nishing
requiring good surface roughness and dimensional accuracy.
Provides further improved wear resistance thanks to a newly
developed CBN substrate coated with a TiCN layer.
Reduces ank wear and achieves excellent surface nish
thanks to newly developed special stable multi-layered
coating.
BNC2020
-
General Purpose & High Efciency
A general-purpose grade applicable to general hardened
steel machining.
A newly developed tough CBN-substrate coated with a
highly wear-resistant TiAlN layer.
Achieves more stable machining and longer tool life by em-
ploying a highly adhesive layer for high chipping resistance.
CBN-Substrate and Coating Structure of BNC2010 and BNC2020
Application Range Recommended Cutting Conditions
TiN layer
TiCN layer
TiCN layer
TiCN layer
Special
multi-layered coating
Special
multi-layered coating
Special
multi-layered coating
Improved wear
resistance
Improved notch
wear resistance
Highly wear
resistant CBN
substrate
Improved wear
resistance
Improved bonding
strength
Tough CBN
substrate
Feed Rate
(mm/rev)
Depth of Cut
(mm)
Feed Rate
(mm/rev)
Depth of Cut
(mm)
Cutting Speed (m/min) Cutting Speed (m/min)
TiAlN layer
High adhesive layer
BNC2010 BNC2020
Achieves excellent ank wear resistance thanks to a
laminated structure of a TiCN-layer and special multi-layer
coating.
Achieves further stability thanks to TiAlN coating layers
with high bonding strength.
Characteristics
Continuous Light Interrupted
Medium Interrupted
Heavy Interrupted
Small LargeImpact Force on Cutting Edge
Interruption
Frequency
Cutting Speed (m/min)
TiN layer
H
L13
SUMIBORON
BNC2010/BNC2020
BNC2010 S01225 S01730
BNC2020 S01225 S02735
S01225
6
7
5
4
3
2
1
0 1,0 2,0 3,0 4,0 0 2,5 5,0
100
50
0
300
200
100
0
BNC2010 BNC2020
700
300
0
500
BNC2010 BNC2020
300
100
0
200
BNC2010
BNC2010 BNC2020
Coated SUMIBORON
Hardened Steel
Cutting Performance
W: Negative land
width
α: Negative land
angle
Cutting edge: T - Negative land
S - Negative land + R - Honing
Edge Treatment Identication Code
W
α
R
Edge Treatment Edge Treatment
Grade General Edge Treatment Strong Edge Type: HS
Application Example
Cutting Edge Preparation
Cutting Distance (km)
Surface Roughness (µm)
Cutting Distance (km)
Conventional Coated CBN
Conventional
coated CBN
Competitor‘s
coated CBN
Conventional coated CBN
Flank wear occurs
BNC2010
Reduced ank wear
After cutting 8km
After cutting 8km
BNC2020
After
cutting:
3km
3km
2,5km
1,8 times
the
conventional
tool life
Work Material:
Insert:
Cutting Edge Treatment:
Cutting Conditions:
15CrMo5, 58-62HRC, Continuous
DNGA150408NC4 (BNC2010)
S01225
vc=160m/min, f=0,08mm/rev, ap=0,1mm, Wet
Work Material:
Insert:
Cutting Edge Treatment:
Cutting Conditions:
SCM415-5V, 58-62HRC, Interrupted
CNGA120412NC4 (BNC2020)
S01225
vc=130m/min, f=0,1mm/rev, ap=0,6mm, Dry
Facing of CVJ Outer Race
BNC2010 with a WH type wiper insert maintains excellent surface nish for
an extended time.
1,8 x
tool life
Output (pcs) / Cutting edge
Carburised Layer Removal for Sun Gears
BNC2020 achieves a longer tool life in high load cutting.
Insert:
Cutting Conditions:
DNGA120408NC4 (BNC2020)
vc=100m/min, f=0,15mm/rev, ap=0,5mm, Wet
1,5 x
tool life
Output (pcs) / Cutting edge
Interrupted Machining of CVJ Cage Window
BNC2020 strong edge HS type provides stable performance in interrupted
cutting.
1,5 x
tool life
Output (pcs) / Cutting edge
Conventional
coated CBN
Insert:
Cutting Conditions:
CNGA120412NCWH2 (BNC2010)
vc=150m/min, f=0,2mm/rev, ap=0,2mm, Dry
Insert:
Cutting Conditions:
TNGA160420HSNC3 (BNC2020)
vc=120m/min, f=0,10mm/rev, ap=0,15mm, Dry
Conventional
coated CBN
Conventional
coated CBN
Continuous External Turning of Main Shaft
BNC2010 provides excellent wear resistance and achieves excellent surface
roughness.
Insert:
Cutting Conditions:
DNGA150408NC4 (BNC2010)
vc=200m/min, f=0,10mm/rev, ap=0,35mm, Dry
2,3 x
tool life
Conventional
coated CBN
Output (pcs) / Cutting edge
Surface Roughness Ra=0,6µm
Surface Roughness Ra=1,6µm
WH type
wiper inserts
Strong edge type
HS type
L14
SUMIBORON
H
-
-
vc (m/min)
0,03-0,2 0,03 - 0,3
100 150 200 250 300
l l l l l
-
--
BNC100 BNC100
BNC100
Hardened Steel
Continuous Cutting
f
(mm/rev)
doc
(mm)
Coolant ... Continuous cutting: Dry or Wet
Interrupted cutting: Dry
Cutting Speed (m/min)
Cutting Speed (m/min)
Interrupted Cutting
light medium heavy
Depth of Cut
(mm)
Feed Rate
(mm/rev)
Interruption
Strength
Frequency
of
Interruption
Application Range
Recommended Cutting Conditions
(Chipping)
Work material: 15CrMo5 (Carburised steel) HRC58-62
Insert type: CNGA 120408 NC-4
Cutting data: vc = 250 m/min, f = 0,08 mm/rev, doc = 0,1 mm, Dry
Work material: 15CrMo5 (Carburised steel) HRC58-62
Insert type: CNGA 120408 NC-4
Cutting data: vc = 250 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Dry
Coated SUMIBORON
Coated Sumiboron premium grade
for high speed machining of hardened steels
Our copper coloured Sumiboron grade BNC 100 resists
premature plastic deformation of the cutting edge by
withstanding the high temperatures that occur when machining
hardened steels. This new grade features a heat resistant CBN
substrate and a special TiCN based ceramic coating to enhance
surface nish across a broad range of nishing applications at
elevated cutting speeds.
Ideal for higher speed machining and suitable for continuous or
light interrupted cuts BNC100 delivers reliable performance and
excellent tool life
General Features
Advantages High speed machining!
Suitable for continuous to light interrupted high speed cutting with
vc = 150 ~ 300 m/min.
Extended tool life!
Wear resistant ceramic coating and tough CBN substrate considerably extends tool
life.
Excellent surface nish!
A consistent surface nish to values less than 6,3 Rz is easily achieved on both
continuous and light interrupted cut applications.
l
l
l
Cutting Length (km)
(Chipping)
Competitor´s
coated CBN
Competitor´s
uncoated CBN
Width of Flank Wear (mm)
Performance
Flank wear comparison
Cutting Length (km)
Competitor´s
coated CBN
Competitor´s uncoated CBN
Surface Roughness Rz (μm)
Surface roughness comparison
L15
SUMIBORON
H
-
-
vc (m/min)
0,03-0,2 0,03 - 0,35
120 150 200 220 250
l l l l l
-
-
3,5 -
3,0 -
2,5 -
2,0 -
1,5 -
1,0 -
0,5 -
l l l l
0 1 2 3 4
BNC160
0,15 -
0,10 -
0,05 -
l l l l
0 1 2 3 4
BNC160
BNC160
(µm)
(µm)
BNC160
Hardened Steel
Work material: 15CrMo5 (HRC60)
Insert type: CNGA 120408 NC-4
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Dry
f
(mm/rev)
doc
(mm)
Feed rate and nose radius are set such that the theoretical surface
roughness is 1/2 to 1/3 of the required surface roughness.
Coolant ... Continuous cutting: Dry or Wet
Interrupted cutting: Dry
Most suitable for high speed nishing !
Recommended cutting Conditions
Cutting Length (km)
Surface Roughness
Surface Roughness
Rz (μm)
Conventional coated CBN
Continuous Cutting
Performance
Work material: 15CrMo5 (HRC60)
Insert type: CNGA 120408 NC-4
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Dry
Cutting Length (km)
Cutting Length (km)
Cutting Length (km)
Wear Resistance Machining after 3 km
Width of Flank Wear (mm)
Competitor´s
coated CBN
Competitor´s coated CBN
Continuous Cutting Machining Accuracy
Deviation of machined diameter
Offset
Deviation of machined diameter
Offset Offset
Offset
Coated SUMIBORON
High precision machining with surface nishes
down to 1,6 Rz possible thanks to smooth coating!
Use the copper coloured Sumiboron grade BNC160 to
improve surface integrity as well as machining accuracy.
The TiCN based smooth surface ceramic coating and the
newly developed Sumiboron substrate enhances edge
strength and wear resistance making high precision machining
with surface nishes as low as 1,6Rz readily achievable.
This new grade is ideal for turning components that previously
relied on precision grinding machines for nal machining.
General
Advantages
Excellent surface roughness!
A consistent surface roughness is maintained for hours because wear at the boundary is
so gradual.
High Precision Machining
High precision work previously ground, can now be turned.
Enlarged scope of application!
A wider range of hardened steels can be cut using Sumiboron the result being high
productivity on close tolerance machining applications.
l
l
l
Bearing Steel
L16
SUMIBORON
H
-
0,10 --
0,05 -- BNX10
BNC200
BNC200
BNX10
l l l
0 2 4 6 l l l l
0 25 50 75 100
vc (m/min)
0,03-0,25 0,05- 0,5
50 80 170 220
l l l l
-
-
-
1
BNC200
BNC2020
BNC2010
BNC100
BNC160
BNC200
BNC300
300
200
120
100
Hardened Steel
Competitor´s
CBN
BNC200 features excellent wear resistance comparable with BNX10, plus
outstanding fracture resistance.
Cutting Length (km)
Breakage (25%)
Breakage (5%)
Continuous Cutting Interrupted Cutting
f
(mm/rev)
doc
(mm)
Width of Flank Wear (mm)
Competitor´s
CBN
Comparison of Tool Life Ratio (BNC200 = 100%)
Coolant ... Continuous cutting: Dry or Wet
Interrupted cutting: Dry
Can be used in a wide range of applications
from low to high speed operation.
Performance
Application Range
Recommended Cutting Conditions
Work material: 15CrMo5 (HRC58-62)
Insert type: CNGA 120408 NC-4
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm
Dry
Work material: 15CrMo5 (HRC58-62)
Insert type: CNGA 120408 NC-4
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm
Dry
Coated SUMIBORON
Excellent wear and fracture resistance!
Predictable tool life on a wide range of applications!
Our silver coloured Sumiboron insert grade BNC200 offers
safe reliable cutting and predictable tool life.
The newly developed cutting material with enhanced edge
strength is coated with TiAlN based ceramic for excellent
wear resistance and realises extended tool life even when
interrupted cutting.
This grade is especially suitable for medium speed machining
of carburised surfaces.
General
Advantages
Predictable tool life!
Extended tool life is realised even when high speed cutting thanks to excellent wear
resistance.
Wide range of applications!
Sumiboron is suitable for a wide range of applications eg. from low to high speed
interrupted cutting.
The newly developed brazing technology maximises edge strength making Sumiboron
suitable for interrupted and continuous cutting.
l
l
l
Continuous Light Interrupted
Medium Interrupted
Heavy Interrupted
Small LargeImpact Force on Cutting Edge
Interruption
Frequency
Cutting Speed (m/min)
Bearing Steel
L17
SUMIBORON
H
1
BNC300
BN350
BNC300 / BN350
l
BN350
BN350
lBNC300
BNC300
ll
-
-
-
vc (m/min)
0,03-0,2 0,03 - 0,3
50 100 150 200
l l l l
BNX25
BN2000
BN1000
BNX20
BN350
BNC200
BNC
100
BNC
160
BNC300
80 120
BN350
BN350
BNC300
-
BNC300
1
Hardened Steel
Coated / Uncoated SUMIBORON
The ultimate grades BNC300 and BN350 in interrupted machining of hardened steel
CBN substrate that emphasizes on toughness coupled with a highly
wear resistant TiAIN based coating layer that has improved adhesion
strength. With a good balance of fracture and wear resistance, stable
and longer tool life can be achieve in interrupted cut or in a mixture
of continuous and interrupted cutting.
SUMIBORON series highest fracture resistance and toughest CBN.
Reliable grade for achieving stable tool life in heavy interrupted
cutting conditions.
Stable and long tool life in interrupted cutting
Achieving stable and long tool life in heavy interrupted cutting, with superior fracture resistance.
Superior dimensional precision
Good adhesion strength, TiAIN based, high wear resistance coating. Achieving superior dimensional precision even in
interrupted cutting.
Suitable for different types of workpieces
Achieving signicantly longer tool life even on workpieces that have a mixture of continuous and interrupted cutting.
Stable and long tool life in interrupted cutting
Stable and long tool life with superior fracture resistance, that prevents fractures which commonly occurs during interrupted
cutting.
l
l
l
l
Recommended Cutting Conditions
(BNC300, BN350)
Continuous ~ Light Interrupted Machining
(Frequency of Interruption 50%)
Heavy Interrupted Machining
(Frequency of Interruption 100%)
Uncoated SUMIBORONCoated SUMIBORON
Recommended Application Range
f
(mm/rev)
doc
(mm)
Coolant ... Interrupted cutting: Dry
Cutting speed (m/min)
Cutting speed (m/min)
lightlight mediummedium heavyheavy
Interruption
Strength
Interruption
Strength
Frequency of
Interruption
Frequency of
Interruption
General Features
Characteristics
Competitor´s
uncoated CBN
Width of Flank Wear (mm)
Performance
Competitor´s
coated CBN
Width of Flank Wear (mm)
(Breakage) (Breakage) (Breakage)
Prolonged
Performance Prolonged
Performance
Work material: 15CrMo5 (HRC58-62)
Insert type: CNGA 120408 NC-4
Cutting data: vc = 120 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry
Work material: 15CrMo5 (HRC58-62)
Insert type: CNGA 120408 NU-2
Cutting data: vc = 100 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry
Cutting Length (km) Cutting Length (km)
L18
SUMIBORON
-
K
BNC500
-
- - -
-
BNC500
BNX10
BN700
BN500
BNC500
BNC500 Ra=0,6µm
Ra=2,3µm
10,0
5,0
0
-5,0
-10,0
10,0
5,0
0
-5,0
-10,0
a
vc (m/min)
0,1 - 0,4 0,03 - 0,5
100 200 300 400 500
l l l l l
k
a
a
a
a
BN7000
AC405K, AC415K, AC420K
BNC500
BN7000
Ductile Cast Iron
Coated SUMIBORON
Tolerance
Surface Roughness (µm)
Ceramic
Coated Carbide
Cermet
Good
Cutting Speed (m/min)
Depth of Cut (mm)
f
(mm/rev)
doc
(mm)
Coolant ... Wet
High Precision
Machining
Recommended
Cutting Conditions
Machined Surface Quality
Work material: GGG70, Round Bar
Insert type: CNGA 120408 NC-4
Cutting data: vc = 400 m/min, f = 0,2 mm/rev, doc = 0,2 mm
Wet
Work material: GGG70
Cutting data: vc = 400 m/min, f = 0,2 mm/rev, doc = 0,2 mm
Wet
Cutting Length (km) Cutting Length (km)
Surface Roughness
Competitor´s CBN
Previous CBN
Prolonged
Performance
Carbide
Ceramic
Ceramic
Width of Flank Wear (mm)
Cast Iron Continuous Cutting
Achieves a Long, Stable Tool Life at vc=400 m/min
Superior wear resistance, makes stable machining
possible under high-speed conditions.
Supports High-precision Machining
Can maintain excellent dimensional tolerance and
surface roughness.
l
l
Cutting Speed
Low High
Impact Force on Cutting Edge
Small Large
Characteristics
Application Range
Cutting
Performance
Coated CBN grade for ductile cast iron machining
Further improvements in the toughness of the sintered CBN and
wear resistance from the application of a newly developed high-
purity TiC binder. In addition, it demonstrates exceptional wear
resistance by combining a ceramic coating with excellent heat
resistance. High-speed and high-precision machining is achieved
when nishing ductile cast iron. It also provides a long, stable
tool life in machining high-strength ductile cast iron, special cast
irons such as vermicular cast iron, and centrifugally cast iron.
General Features
Ductile Cast Iron
L19
SUMIBORON
PM
K
BN7000
α w r
-
-
-
-
0 500 1.000 1.500 2.000
1.500
1.000
500
020 40 60
80
0,10
0,08
0,06
0,04
0,02
025 50 75 100
BN7000
BN7000
BN7000
15° 0,12
– –
25° 0,12
BN7000
Cast Iron and Sintered Compoment Uncoated
SUMIBORON
Standard
LF type
HS type
Negative Land
No
No
Yes
Interruption degree
Strong
cutting edge
Frequent
Cutting Action
High
Recommended Edge Treatment
Work material: GG25 (Pearlite)
Insert (Cutter): SNEW 1203 ADTR, (FMU 4100 R)
Cutting data: vc = 500 ~ 2.000 m/min, f = 0,2 mm/rev
doc = 0,3 mm, Wet
Work material: GG30 (Pearlite)
Insert type: CNGA 120408 NU-2
Cutting data: vc = 800 m/min, f = 0,15 mm/rev, doc = 0,2 mm, Wet
Work material: Sintered ferrous alloy, SMF4040 equivalent
(HRB70, Interrupted Machining)
Insert type: CNGA 120408
Cutting data: vc = 250 m/min, f = 0,1 mm/rev, doc = 0,3 mm, Wet
Cutting Speed (m/min)
Cutting Length (m)
Output (Times)
Previous CBN
Previous CBN
Breakage
Breakage
Breakage Conventional Tool
Breakage
BN7000 able to
continue
No chipping in any of the samples!
Chip Removal Rate (cm3)
Flank Wear Width (mm)
Previous
CBN
Cast Iron Milling
Cast Iron Turning
Turning of Powdered Metal
Excellent for high speed nishing of Cast Iron!
Good wear and fracture resistance in high speed machining of Grey Cast Iron.
High efciency machining of powdered metal
With 4 different types of edge treatment, stable and long tool life can be achieved from
machining of Sintered Alloys of any shape or hardness.
Able to machine any Exotic Metals.
Long tool life can also be achieved for the machining of exotic materials such as Roll, HSS and
Heat-Resistive Alloy etc.
l
l
l
Characteristics
Cutting
Performance
Uncoated CBN grade for high-speed nishing of cast iron,
powdered metals, and difcult-to-machine materials!
Medium-grain CBN sintered to a high density to achieve the
maximum content percentage.
Also delivers superior fracture resistance by increasing the
binding strength between CBN particles. Provides stable, long
tool life for high-speed nishing work with cast iron, powdered
metals, and difcult-to-machine materials.
General Features
Acid-treated CBN Sintered Body Structure
HS
Type
LF
Type
”Standard”
( General Purpose )
Round honed cutting edge
Competitor's CBN
Few Holes
Holes made by the
binder melting from the
acid treatment.
Many Holes
L20
SUMIBORON
-
BN7500
-
-
-
BN7500, LF BN7500, LF
BN7500
Standard
PM
αw R
15°
0,12mm
α = 0°
15°
0,07mm
25°
0,05mm
w
α
R
Feed and Burr Relationship
Standard
LF type
LE type
LS type
HS type
The LF Type without negative land has a cutting edge sharpness superior to the
standard type and can control burrs better.
Tooling LF type Standard
Recommended Edge Treatment
Surface nish using the BN7500 Surface nish using previous CBN
Work material: Sintered ferrous alloy, SMF4040 equivalent
(HRB70, Continuous cut)
Insert type: CNGA 120408 LF-NU2
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Wet
Work material: VVT Facing
Insert type: TNGA 160404 NU3
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Wet
Work material: Sintered ferrous alloy, SMF4040 equivalent
(HRB70, Continuous cut)
Insert type: CNGA 120408 LF-NU2
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Wet
Cutting Length (m) Cutting Length (m)
Previous CBN
(Sharp cutting edge)
Previous CBN standard
Excellent surface nish and stable tool life
50% reduction
in burr height
Surface Roughness Rz (µm)
Burr Height (mm)
Surface Roughness Comparison Burr Comparison (Average Height)
Excellent for nishing of powdered metal
Excellent machined surface nish and surface appearance.
Available with 5 different types of edge treatment for machining sintered alloys of any
shape or hardness
The LF type has a sharper edge designed specically for machining sintered alloys with minimal
burr and improved machining precision.
The HS Type has a strengthened cutting edge for stable chipping resistance during interrupted
cutting and nishing.
l
l
Characteristics
Cutting
Performance
Uncoated CBN grade for high precision and
high efciency machining of powdered metal
High density sintered material made of micro-grained CBN grains
provide excellent sharpness and wear resistance for high quality
surfaces in sintered alloy nishing.
General Features
Sintered Compoment
The previous CBN left white blemishes on the nished surface whereas the
BN7500 leaves a better, glossy surface nish.
Uncoated
SUMIBORON
(No neg. Land)
No
Yes
Round honing cutting edge
LEType
LSType
R Honing
LFType
HSType
Standard
No R Honing
GoodSharpness of Edge
FrequentInterruption
Burr control
Surface roughness
Breakage control
R Honing
New
New
L21
SUMIBORON
L21
BNS800 BNS800 BNS800 BNS800
SNGN090308 DNGN110312 RNGN090300
SNGN090312 SNGN090308
vc1000m/min vc600m/min vc40m/min vc80m/min
f f f f
0,2mm 0,5mm 0,2mm ~3mm 0,5mm
-
-
-
-
(µm)
BNS800
BNS800 7500
2500
BNS800 400
200
BNS800 5
1
BNS800 10
6
K
BNS800
Cast Iron
GG25 GG25
Tooling
Light Cut
Finishing
Tooling
Finishing
Tooling
Finishing
Grade Grade Grade
Insert Insert Insert
0,3mm/rev
0,25mm/rev
0,3mm/rev 0,15mm/rev
doc doc doc
Coolant
Wet
Coolant
Dry
Coolant
Wet
Tooling
Roughing Finishing
Grade
Insert
0,04mm/rev 0,03mm/rev
doc
Coolant
Wet
Bore
Comp.
sold
CBN
Comp.
sold
CBN
Bore
pcs
pcs
pass Breakage
Comp.
CBN
pass
pcs
Comp.
CBN
pcs
Work material: Round Bar (GG30)
Insert type: SNGN 090308
Cutting data: vc = 800 m/min, f = 0,2 mm/rev, doc = 0,5 mm, Dry
Tool life criteria:
Finishing
Tool life criteria:
Breakage
Application
Example
Cylinder Bore
Work material: Round Bar- 6V, grooved (GG30)
Insert type: SNGN 090308
Cutting data: vc = 600 m/min, f = 0,3 mm/rev, doc = 0,5 mm, Dry
Light Cut Finishing
Turning
Carbide (Co 15%) Colmonoy
Turning
Boring
Brake Disc Carbide Roll Sprayed Face Bore
High wear resistance !
High CBN-content and special binder phase provide a excellent wear resistance and a tight
dimensional control in nish machining.
High edge stability !
High thermal conductivity of BNS800 and high edge stability provide a long tool life at wet
and dry machining.
l
l
Solid CBN grade for high speed rough and nish machining of cast iron
Performance
Solid CBN grade with high content CBN and special binder
phase provide high fracture toughness and high thermal
conductivity.
Solid inserts for roughing with high depth of cut and also
for nishing of cast iron and alloyed cast iron at wet and dry
conditions.
General
Advantages
Cutting Length (m)
Competitor’s CBN
Width of Flank Wear
Continuous Cutting
Wear resistance is
better than competitor’s.
Cutting Length (m)
Interrupted Cutting
Competitors
solid CBN
Interrupted cut is OK.
(Chipping 0,14mm)
Fracture
interrupted cut.
Uncoated
SUMIBORON
Tool life criteria:
Breakage
Tool life criteria:
Breakage
L22
SUMIBORON
SUMIDIA
L22
-
-
-
–
–
100
800 ~ 1000 m/min.
100 ~ 125
800 ~ 1000 m/min.
SUMIBORON / SUMIDIA
Items
1) Carbide grinding machine is applicable.
2) R Pointer should be used.
3) Should be wet grinding.
Ultra high pressure
synthesizing
Ultra high pressure
synthesizing
1) Check chipping of the cutting edge with microscope
after nishing.
2) Blank surface cut by EDM should be ground
more than 0,05 mm
SumiBoron / SumiDia Grinding Method
Grinding
machine
Diamond
Abrasive
Wheel
Grinding
condition
Others
D 25 - medium, D20 - ne (#400 ~ 800)
Grain size
Resinoid or vitried
Bond
Concentration
Use # 400 WA stick
Dressing
Wheel speed
30 ~ 60 cycles/min.
Table cycle
Water soluble grinding coolant oil
Grinding oil
1) Special-purpose high rigidity grinding machine is desirable.
2) Be sure of applying with wet system.
1) Rake surface is lapped generally
2) Inspect with microscope of magnication of 30-50 times
if there is edge chipping.
3) Edge treatment of tool should be sharp for cutting non-
ferrous metals.
4) Remove the wire-cut surface of blank by 0,05 mm or more
in grinding operation.
Diamond
Rough grinding: D 35 (#400 mesh)
Finish grinding: D 25 (#800 ~ 1500 mesh)
Special-purpose metal bond for diamond sintered tool or vitried
Execute dressing with a WA stick of about 400 mesh.
30 ~ 60 cycles/min.
Water soluble grinding coolant (Solution type)
Fig. 1 Fig. 2
Electrode
Pressure Support
steel ring
Carbide piston
Carbide cylinder
Graphite / hBN
CBN / Diamond Binder
Sumiboron / Sumidia
Sintered blanks
(Cutting) (Brazing) (Finishing)
Sintered layer
Carbide layer
Brazing
Carbide
Final product
Production Process
Since 1970s, Sumitomo has pioneered the development of
sintered cubic boron nitride (CBN) and sintered diamond (PCD)
tools successfully used in the tool making industries. These tool
materials can be epoch-making in a sence of broadening the
cutting application range.
General
Production Process
In the production process of SUMIBORON / SUMIDIA, CBN
powder / diamond powder is rstly synthesized under the ultra
- high pressure, and secondly, the synthesized crystalline
grains are sintered.
Fig. 2 shows a diagram of high temperature high pressure
apparatus for processing the ultra - high pressure sintering
operation.
This apparatus is basically composed of a piston and a
cylinder to generate ultra - high pressure as high as 5000 N/
mm2 with a special device. The piston and cylinder are made
of cemented carbide.
To manufacture nal products round discs of SUMIBORON
and SUMIDIA material are cut into specific shapes and
brazed on to tool bodies made of cemented carbide, or steel,
etc., and after that nished by grinding the edge.
In another process the nal product can be obtained only by
cutting blanks and nishing them.
SumiBoron SumiDia
L23
SUMIDIA
-
~ 3.000
~ 0,2
~ 3,0
~ 1.000
~ 0,2
~ 3,0
~ 1.000
~ 0,4
~ 2,0
~ 4.000
~ 0,4
–
10 ~ 30
~ 0,2
~ 0,5
100 ~ 600
~ 1,0
~ 2,0
DA1000
-
DA1000
~ 0,5
DA150 5
100
120
110
120
~
~
-
≈ 2,60
≈ 1,95
< 0,5
120
130
~≈ 3,15
NPD10
SUMIDIA
DA1000
DA150
DA1000
DA150
NPD10
-
-
vc (m/min)
f (mm/rev)
doc (mm)
Recommended Cutting Conditions
Cutting Speed
Feed rate
Depth of cut
Cutting Conditions
Work Materials
Aluminium
Alloys
Copper
Alloy
Reinforced
Plastics
Wood or
Organic Materials
Carbide
Carbon
Flank Wear Width
VB (mm)
Number of Passes
Conventional PCD
Competitor´s PCD
Wear Resistance in Aluminium Alloy Milling
Work material: Al-12% Si alloy
Insert (Cutter): SNEW 1204 ADFR-FN, (RF 4100R)
Cutting conditions: vc= 2.000m/min, f= 0,15mm/rev, doc= 3,0mm, Wet
Grade Features Application
Average size of
Diamond grains
(µm)
Hardness Hv TRS
(GPa)
High density sintered material made of
ultra-ne diamond particles that demonstrates
optimum wear resistance, andexcellent edge
sharpness.
•
High Silicon Aluminum Alloy Cutting
•
Rough, Interrupted and Finishing of Al-alloy
•
Wood or Wooden Board Cutting
•
Non-Ferrous Metal nishing (Aluminium, Copper Alloy)
Micro-grained sintered diamond grade with
strong diamond-to-diamond bonding. It is
suitable for the machining of non-ferrous
metals and other very hard materials.
•
Non-Ferrous Metal nishing (Aluminium, Copper Alloy)
•
Green or Semi-Sintered Carbide & Ceramic Roughing
• FRP, Hard Rubber & Carbon Cutting
• Wooden or Inorganic Material Board Cutting
Series • Features • Application
SUMIDIA is a polycristalline diamond material developed by
using our proprietary technologies.
SUMIDIA is available in two grades: DA1000 and DA150, each
having different characteristics depending on the size of the
diamond grains and the combination of binder materials.
In addition, a new grade NPD10 made by nano-level diamond
grains without binder material with direct conversion sintering has
been newly added to our product line.
SUMIDIA can be used for all types of applications, from
machining aluminium alloys to brittle materials such as carbide.
General Features
A 100% diamond grade made by nano-level
diamond grains with direct conversion sintering.
Has the highest wear resistance and fracture
resistance and the best edge sharpness.
• Surface nishing of carbide
• Machining brittle materials (ceramics)
SUMIDIA
Binderless
Work
Material Milling Example
Part
Machin-
ability
Turning
Roughing Finishing
Sintered
aluminium
Die cast
aluminium
(ADC12)
Low silicon
(AC2B-T6,
AC4C-T6)
High silicon
(T6)
Cylinder liner
Cylinder head
Cylinder block
Transmission
case, oil pan
cylinder block,
aluminium wheel
Good
Difcult
Work
Material Milling Example
Part
Machin-
ability
Turning
Roughing Finishing
Bushing
Connection
rod
Punches, dies,
rolls
Cylinder block,
bearing cap
Non-ferrous
sintered alloy
Gunmetal
carbon
Carbide
Iron
combined
Good
Difcult
Application Range
Aluminium Non-Aluminium
Cutting Performance
SUMIDIA Series
New
New
L24
SUMIDIA
-
-
-
-
50 100 1500
SUMIDIA Binderless
General Features
Nano-polycristalline diamond is a type of polycristalline
diamond, produced by directly binding nano-level dia-
mond grains without using any binders.
This material is unique to our company and as compa-
red to conventional diamond grades containing binders,
it exhibits higher strength, excellent wear resistance and
fracture resistance.
SUMIDIA Binderless is the series of tools with cutting
edges made from this high performance nano-polycris-
talline diamond.
Nano-Polycrostalline Diamond
SUMIDIA Binderless
Micro-Structure Comparison
Application Examples
Nano-Polycristalline Diamond
SEM Structure
Conventional PCD
SEM Structure
Diamond particle average
grain diameter
(30-50nm)
Diamond particle average
grain diameter
(1-10μm)
Hardness
Nano-Polycristalline
Diamond
Single Cristal
Diamond
Conventional PCD
Knoop Hardness (GPa)
Hardness depands on crystal orientation
No anisotropy and high hardness
● Ballnose Endmill / Radius Endmill (Carbide Machining) ● Indexable Inserts (Carbide Machining)
Load 4,9N
New
L25
SUMIDIA
NPD10
VM
VC
70
≥ 83 ~ < 88 G7
G6 5 - 20 - 30 0,03 - 0,10 - 0,20 0,03 - 0,10 - 0,2060
50
VM 40 ≥ 88 G5 5 - 15 - 20 0,03 - 0,05 - 0,07 0,03 - 0,05 - 0,07
VC D2
-
-
-
-
-
0,20
0,15
0,10
0,05
0,05 0,10 0,15 0,200
0,20
0,15
0,10
0,05
0,05 0,10 0,15 0,200
0,025
0,020
0,015
0,010
100 200 300 4000
0,005
500
0,10
0,08
0,06
0,04
200 400 600 8000
0,02
1000 1200
NPD10
Ø50mm
30mm
NPD10
30mm
Ø26mm
General Features
By using nano-polycristalline diamond for the cutting edge, these
tools achieve excellent wear resistance and fracture resistance
compared to tools made with previous polycristalline diamond.
In particular, nano-polycristalline diamond makes it possible to achie
ve
improved machining accuracy and longer tool life for machining
brittle materials such as carbide, etc.
Characteristics
Best suited for high precision machining of carbide
Achieves high precision machining of carbide with nano-polycristalline diamond, which has excellent wear resistance.
Maintain excellent dimensional accuracy over long periods
Greatly reduces the number of times that the tool must be replaced compared to previous diamond tools, improving work
efciency and reducing total cost.
Applicable to machining brittle materials
Makes it possible to perform turning on brittle materials (ceramics, etc.) that could previously only be machined through
grinding.
Applicable Range (Carbide Machining)
Hardness: ˂ 88 HRA Hardness: ≥ 88 HRA
Recommended Cutting Conditions (Carbide Machining)
Machining Accuracy
Work Material Cutting Conditions
Class Hardness (HRA) SEI Grades
Cutting Speed vc (m/min) Feed Rate f (mm/rev) Depth of Cut doc (mm/rev)
Work Material:
Insert:
Cutting Conditions:
Carbide VC50 (87HRA)
DCMW 11T304 RH
vc=20m/min, f=0,1mm/rev, ap=0,1mm, dry
External Turning of Carbide VC50 (87HRA)
Cutting Distance (m)
Dimensional Deviation (mm)
NPD10 has no dimension
variation even with cut-
ting distance of 450m.
Feed Rate f (mm/rev)
Depth of Cut doc (mm)
Feed Rate f (mm/rev)
Depth of Cut doc (mm)
Lower limit value - recommended value - upper limit value, cutting conditions: dry
Conventional grade
Work Material:
Insert:
Cutting Conditions:
Carbide VM30 (91HRA)
DCMW 11T304 RH
vc=20m/min, f=0,05mm/rev, ap=0,05mm, dry
Boring of Carbide VM30 (91HRA)
Cutting Distance (m)
Dimensional Deviation (mm)
NPD10 has no dimension
variation even with cut-
ting distance of 1.100m.
Conventional grade
SUMIDIA Binderless
●
●
●
New
L26
SUMIDIA
N
l
-
-
-
SUMIDIA
NF
SUMIDIA
NF
DA1000
DA1000
-
-
246
0,20
0,12
0,16
0,08
0,04
0
DA1000
SUMIDIA
DA1000
Non-ferrous Metal
Milling of Aluminum Oil Pump Cover
Results:
1,5 times longer tool life than
competitor‘s with higher cost
effectiveness.
Competitor’s
PCD
Tool Life Ratio
Work Material: ADC12 (Al-12% Si alloy)
Insert: TEEN32R NF
Cutting conditions: vc= 3.000m/min, ft = 0,06mm/rev, ap= 0,2mm
Boring of Aluminum Valve Bore
Results:
No initial chipping, tool life is more
than 50 times that of carbides.
Competitor’s
PCD
Tool Life Ratio
Work Material: ADC12 (Al-12% Si alloy)
Insert: TPGN 110304 NF
Cutting conditions: vc= 530m/min, f=0,05mm/rev, ap= 0,2mm
SumiDia NF-type inserts preserve the excellent basic performance of DA1000 while
achieving high cost performance through optimal design and development of mass
production technology. These inserts achieve the high performance of SUMIDIA
DA1000, including excellent fracture resistance, wear resistance and smooth work
material surface nishing.
NF-Type Edge
(NF-type is precision ground just like
conventional inserts.)
• Wide range of stocked items for small hole boring, OD turning to milling processes.
• Negative and positive type inserts that are applicable on standard lever-lock, pin-lock type holders.
• Long, stable tool life and good fracture resistance with high toughness grade DA2200.
• Optimum design utilizing improved mass production techniques provides a relatively lower cost.
• Regrindable type results in huge total cost reduction.
Total Cost Effectiveness with High Performance and Lower Price
Wide Application Range
Efciency
General Features
SumiDia DA1000 is a high density, ultra ne grained sintered
PCD with high toughness similar to that of cemented carbides.
SumiDia DA1000, with its great improvement in fracture
resistance, eliminates the breakage problems faced by
conventional PCD tools especially during the milling of
Aluminium alloys and achieves a longer and more stable tool life.
Furthermore, the NF type inserts makes it even more cost
effective.
Cutting Performance
Conventional PCD
Work Material:
1
7% Al-Si alloy
Insert:
TPGW 160308
Cutting conditions:
vc= 1.000m/min, f=0,15mm/rev, ap= 0,2mm, Wet
Application Examples
General Features
NF Type Inserts
Work Material:
Insert:
Cutting Conditions:
17% Si-Al alloy
TPGN 160304
vc=800m/min, f=0,12mm/rev, ap=0,5mm, Wet
Wear Resistance in Turning Application
Conventional PCD
Cutting Distance (km)
Flank Wear (mm)
L27
SUMIDIA
N
-
-
-
Ø150mm
Ø50mm
Non-ferrous Metal
SUMIDIA Inserts
Break Master N-LD / -GD Type
Characteristics
Applications Range
Application Examples
NLD Type Chipbreaker NGD Type Chipbreaker
Breakmaster NLD type Without chip breaker Breakmaster NGD type Without chip breaker
Internal Turning of Machine Component
Provides good chip control
in small-depth cutting of
wrought Al alloy.
Work Material:
Insert:
Cutting Conditions:
A6061
VCMT110302 NLD NF (DA1000)
vc=200m/min, f=0,20mm/rev, ap=0,10mm, wet
Work Material:
Insert:
Cutting Conditions:
ADC12
TPMT110304 NGD NF (DA1000)
vc=400m/min, f=0,23mm/rev, ap=1,20mm, wet
Internal Turning of Transmission Component
Offers good chip control in
casted material.
Small chips - easy to
remove.
Achieves excellent chip control for nishing. Achieves excellent chip control for semi nishing.
Feed Rate (mm/rev) Feed Rate (mm/rev)
Depth of Cut (mm)
Depth of Cut (mm)
Provides excellent chip control in semi nishing and nis-
hing of aluminium alloy.
Solves chip control problems and dramatically improves
work efciency.
Achieves stable tool life by employing high toughness
grade DA1000.
●
●
●
Wrought Aluminium Alloy (A6061) Casted Aluminium Alloy (ADC12)
L28
-
-
-
-
-
CCMT 0602_ _ L/R-DM NU
CCMT 09T3_ _ L/R-DM NU
DCMT 0702_ _ L/R-DM NU
DCMT 11T3_ _ L/R-DM NU
TPMT 0802
_ _ L/R-DM NU
TPMT 0902
_ _ L/R-DM NU
TPMR 1103
_ _
L/R-DM NU(*)
TPMR 1603
_ _
L/R-DM NU(*)
~ 0,5 mm
-
~ 0,7 mm
(
*
)
SUMIDIA
N
Non-ferrous Metal
Stock in Japan
Delivery on request
Series
Results
Work Material:
AC2A-T6
Operation:
Internal Boring
vc =300 m/min
f =0,06 mm/rev
doc =0,35 mm
Wet cut
Surface nish of the bore hole was
less than Ra=1µm.
Chips formed was of a uniform curl
of about 2mm in length.
There was almost no chips left
inside the bore hole.
External Turning & Facing Boring
Application
Depth of Cut (mm)
(Internal turning, Wet cut, Work material: ADC12)
Machining Details
Cutting Conditions
Feed Rate Depth of Cut Type
~ 0.15 mm/rev. Wet cut
For facing process, D.O.C. should be less than 0,4mm
Boring (Triangular Insert)
External Copying (55°, 80° Diamond Shaped Inserts)
Recommended Conditions
Feed Rate Depth of Cut Type
~ 0.15 mm/rev. Wet cut
SUMIDIA One-Use Inserts
Break Master DM Type
General Features
• Similar to SumiBoron One-Use type inserts
Economy One-Use Insert
Chip Control
Break Master No Chipbreaker
Triangular Type Insert (Boring)
CCMT/DCMT Type (External Turning & Facing)
• Solving chip control problems and improving efciency with
DM-type chipbreaker.
With Built-in Chipbreaker for Effective Chip Removal
• 80° and 55° diamond shaped inserts are added to expand the
application range of this series.
Extensive Insert Range for External and Facing Operation
Application Range
Feed Rate (mm/rev)
Depth of Cut (mm)
Effective chip control range
Effective chip control range
(Internal turning, Wet cut, Work material: ADC12)
Feed Rate (mm/rev)
M1
M1 ~ M56
MM2-3
M4,6-8
M5
M9-11
M12-14
M15-18
M18
M18
M19-20
M20
M21
M22-24
M24
M24-27
M28
M29
M30-31
M32
M32
M33
M34-35
M36-39
M40
M41
M42-43
M44
M45
M46
M47
M48-49
M50
M51
M52-53
M54-55
Insert Identication ...................................................
CC_ _ 7° pos. Type .................................................
CP_ _ 11° pos. Type ...............................................
CN_ _ neg. Type ......................................................
DC_ _ 7° pos. Type .................................................
DN_ _ neg. Type .....................................................
RN_ _ neg. Type .....................................................
SC_ _ 7° pos. Type .................................................
SN_ _ neg. Type .....................................................
TB_ _ 5° pos. Type .................................................
TC_ _ 7° pos. Type .................................................
TN_ _ neg. Type .....................................................
TP_ _ 11° pos. Type (Without Hole) ........................
TP_ _ 11° pos. Type (With Hole) .............................
VB_ _ 5° pos. Type .................................................
VC_ _ 7° pos. Type .................................................
VN_ _ neg. Type .....................................................
WN_ _ neg. Type ....................................................
ZNEX neg.-pos. Type .............................................
Neg.-pos. Type ........................................................
Guidance ..................................................................
BSME / SEXC Type Small Hole Boring Bars ...........
BNBB Type Small Hole Boring Bars ........................
BNZ / BNB Type Small Hole Boring Bars ................
GWB / PSC Type Grooving Holder ..........................
BNGG Type Threading Holder .................................
DABB Type Small Hole Boring Bars ........................
RF Type Face Mill ....................................................
SRF Type Face Mill ..................................................
FMU Type Face Mill .................................................
BNES Type Endmill .................................................
BNBP Type Micro Ball Nose Endmill .......................
NPDRS / NPDB(S) Type ..........................................
DAL / DDL / DML Type Drills ...................................
SUMIBORON / SUMIDIA Insert
C / 80° Diamond
D / 55° Diamond
R / Round
S / Square
T / Triangle
V / 35° Diamond
W / Polygon
Special
SUMIDIA Binderless
SUMIBORON / SUMIDIA Precision Tools
SUMIBORON
SUMIDIA
SUMIBORON ”BN Finish Mill”
”Helical Master”
”Mould Finish Master”
SUMIDIA ”Mould Finish Master” Binderless
SUMIDIA Drills
Sumiboron / SumiDia
Inserts/Tools
Indexable Inserts & Tools
SUMIBORON / SUMIDIA
New
New
New
Content A ~ P
M2
CNMA 120408 B
CNGG 120408 N-SV NC WG 4
1 2
12345
ISO C2/C3
B
WG
WH
W
BNC2010, 2020
BNC100, 160
BNC200, 300
BNC500
BNX10, 20
BN1000, 2000
BN350,
BN7000, 7500
BNX25
NC
NU
NS
–
2
3
4
6
–
LF
LE
LT
LS
ES
HS
N-FV
N-LV
N-SV
SUMIBORON
SUMIBORON
ISO C2/C3
Insert ISO Code Additional Information
Chart 1
Description
Full-top CBN insert
Symbol
Chart 1
Symbol
No. of Cutting Edges
1 cutting edge Single-corner
2 cutting edges
Multi-corner
3 cutting edges
4 cutting edges
6 cutting edges
Chart 5
No. of Cutting Edges
Chart 5
Chip Breaker
Chart 2
DescriptionSymbol
Standard Type
Sharp cutting edge
Low cutting force
Strong cutting edge
Chipbreaker Type
Chart 2 Chart 3
Symbol
One-Use Type
Grade
Coated
SUMIBORON
Uncoated
CBN
One-Use Type
Chart 3
Wiper Insert
Chart 4
Wiper InsertSymbol
Finishing
0,05 ≤ f ≤ 0,20
High feed cutting
0,20 ≤ f < 0,40
Surface Roughness
Standard: Rz 1,6~3,2µm
Chart 4
f : Feed Rate (mm/rev)
Type
Insert Identication
Small edge
treatment type
High efciency type
One-Use Type
Regrindable Type
Insert ISO Code
M3
CNMA 120408 RH
CNMA 120408 N-LD NF
RH
N-LD
N-GD
R-DM
L-DM
NF L26
NU
12
1 2 3
ISO C2/C3
ISO C2/C3
SUMIDIA
SUMIDIA
Insert ISO Code
Type
Symbol Description
Honing specication
(treated cutting edge)
DescriptionSymbol
Chipbreaker type (right handed)
Chipbreaker type (left handed)
Chipbreaker type (neutral)
DescriptionSymbol
NF insert
One use insert
Chart 2 Chart 3
Chart 1
Additional Information
Chart 1
Additional Information
Insert ISO Code
Chart 2 Chart 3
Insert Identication
Regrindable Type
One-Use Type
M4
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
l ød (IC) s d1
CCGT / CCGW
llllll
0602-- 6,45 6,35 2,38 2,8
09T3 -- 9,7 9,525 3,97 4,4
CC
– –
0,4
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,4
0,8
0,4
0,8
CCGT 060204 N-FV NC2
CCGT 09T304 N-FV NC2
CCGT 09T308 N-FV NC2
CCGT 09T304 N-LV NC2
CCGT 09T308 N-LV NC2
CCGW 060202 NC2
CCGW 060204 NC2
CCGW 060208 NC2
CCGW 09T302 NC2
CCGW 09T304 NC2
CCGW 09T308 NC2
CCGW 09T304 NC-W2
CCGW 09T308 NC-W2
CCGW 09T304 NC-WG2
CCGW 09T308 NC-WG2
CCGW 09T304 NC-WH2
CCGW 09T308 NC-WH2
CCGW 060202 LE-NC2
CCGW 060204 LE-NC2
CCGW 09T302 LE-NC2
CCGW 09T304 LE-NC2
CCGW 09T308 LE-NC2
CCGW 060202 LT-NC2
CCGW 060204 LT-NC2
CCGW 09T302 LT-NC2
CCGW 09T304 LT-NC2
CCGW 09T308 LT-NC2
CCGW 060202 LS-NC2
CCGW 060204 LS-NC2
CCGW 09T304 LS-NC2
CCGW 09T308 LS-NC2
CCGW 09T304 HS-NC2
CCGW 09T308 HS-NC2
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l l
l l l l l l l
l l l
l l
l l l l l l l
l l l l l l l
l l l
l l l
l l l l
l l l l
l l l l
l l l l
l
l
l
l
l
l
l
m
l
l
l l l
l l l
l l l l
l l l l
l l l
l l l
Break Master - FV, LV
L4, L5
Standard -
Normal cut geometry
LS - Type
Low cutting force
HS - Type
Strong cutting edge
CC– – Type 7° pos. Inserts
Sumiboron / SumiDia
Inserts
SUMIBORON / SUMIDIA
Indexable Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
80° Diamond Type
7° Relief
With Insert Hole
UncoatedCoated
(Wiper Type)
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
Shape ISO Cat. No.
PCD
To be replaced by new item
Stock item in Japan
Euro stock
CBN with chipbreaker
Coated
with 2 CBN cutting edges
with 2 CBN cutting edges
New
New
LE - Type
Low cutting force
LT - Type
Sharp cutting edge
Edge Specication of SUMIBORON Inserts
M5
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
0,2
0,4
0,2
0,4
CPGW 080202 NC2
CPGW 080204 NC2
CPGW 090302 NC2
CPGW 090304 NC2
m m
m m
m m
m m
l ød (IC) s d1
CPGW
llllll
0602-- 6,45 6,35 2,38 2,8
0802-- 7,94 2,38 3,4
w0903-- 9,525 3,18 4,4
CP
– –
r
l
CPMW
llllll
0,2
0,4
0,8
CPMW 060202 NF
CPMW 060204 NF
CPMW 060208 NF
l
l
l
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
L4, L5
Sumiboron / SumiDia
Inserts
CP– – Type 11° pos. Inserts
SUMIBORON / SUMIDIA
Indexable Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
80° Diamond Type
11° Relief
With Insert Hole
UncoatedCoated
Shape ISO Cat. No.
PCD
Coated
M-Class SumiDia (PCD, NF Type)
UncoatedCoated
Shape ISO Cat. No.
PCD
To be replaced by new item
Stock item in Japan
Euro stock
Uncoated
Edge Specication of SUMIBORON Inserts
M6
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
0,4
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
Break Master - FV, LV
CCGT 060204 N-FV NU2
CCGT 09T304 N-FV NU2
CCGT 09T308 N-FV NU2
CCGT 09T304 N-LV NU2
CCGT 09T308 N-LV NU2
CCGW 060204 NU2
CCGW 060208 NU2
CCGW 09T304 NU2
CCGW 09T308 NU2
CCGW 09T304 NU-WG2
CCGW 09T308 NU-WG2
CCGW 09T304 NU-WH2
CCGW 09T308 NU-WH2
CCGW 09T304 LF-NU2
CCGW 09T308 LF-NU2
CCGW 09T304 HS-NU2
CCGW 09T308 HS-NU2
l ød (IC) s d1
CCGT / CCGW
llllll
0602-- 6,45 6,35 2,38 2,8
09T3 -- 9,7 9,525 3,97 4,4
CC
– –
l
l
l
l
l
l
l
l l s l s s l l
l l l s s l l
l
l
l
l
m
m
m
m
L4, L5
LF - Type
Sharp cutting edge
HS - Type
Strong cutting edge
(Wiper Type)
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
CBN with chipbreaker
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
CC– – Type 7° pos. Inserts
80° Diamond Type
7° Relief
With Insert Hole
UncoatedCoated
Shape ISO Cat. No.
PCD
To be replaced by new item
Stock item in Japan
Euro stock
Uncoated
Sumiboron / SumiDia
Inserts
SUMIBORON / SUMIDIA
Indexable Inserts
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Edge Specication of SUMIBORON Inserts
M7
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
l ød (IC) s d1
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,8
CCGW 060204 NS
CCGW 060208 NS
CCGW 09T304 NS
CCGW 09T308 NS
CCGW 060202 NU
CCGW 060204 NU
CCGW 060208 NU
CCGW 09T302 NU
CCGW 09T304 NU
CCGW 09T308 NU
CCGW 120408 NU
0,4
0,8
CCGW 09T304
CCGW 09T308
CCGW
llllll
0602-- 6,45 6,35 2,38 2,8
09T3 -- 9,7 9,525 3,97 4,4
1204-- 12,9 12,7 4,76 5,5
CC
– –
l
l s
l s
l
l
l
l
l l s l
l l s l s s l s l
l l s s l
l
l s l s s l s l
l l s l s s l s l
l s l
L4, L5
Sumiboron / SumiDia
Inserts
SUMIBORON / SUMIDIA
Indexable Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
G-Class SumiBoron (CBN, Regrindable Type)
G-Class SumiBoron (CBN, One-Use Type)
Dimensions (mm)
CC– – Type 7° pos. Inserts
80° Diamond Type
7° Relief
With Insert Hole
UncoatedCoated
Shape ISO Cat. No.
PCD
To be replaced by new item
Stock item in Japan
Euro stock
Uncoated
Edge Specication of SUMIBORON Inserts
M8
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
CCMT
llllll
CCMT 060202 L-DM NU
CCMT 060204 L-DM NU
CCMT 09T302 L-DM NU
CCMT 09T304 L-DM NU
CCMT 060202 R-DM NU
CCMT 060204 R-DM NU
CCMT 09T302 R-DM NU
CCMT 09T304 R-DM NU
CCMT 060202 N-LD NF
CCMT 060204 N-LD NF
CCMT 09T302 N-LD NF
CCMT 09T304 N-LD NF
CCMT 09T308 N-LD NF
CCMT 060202 N-GD NF
CCMT 060204 N-GD NF
CCMT 09T302 N-GD NF
CCMT 09T304 N-GD NF
CCMT 09T308 N-GD NF
CCMT 060201 NF
CCMT 060202 NF
CCMT 060204 NF
CCMT 09T301 NF
CCMT 09T302 NF
CCMT 09T304 NF
CCMT 09T308 NF
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,1
0,2
0,4
0,1
0,2
0,4
0,8
0,2
0,4
0,2
CCMT 060202
CCMT 060204
CCMT 09T302
Break Master - DM
Break Master - DM
l
l
l
l
l
l
l
l
l
l
l
l
l
l
m
l
l
l
m
m
m
m
m
m
m
m
m
m
l ød (IC) s d1
0602-- 6,45 6,35 2,38 2,8
09T3 -- 9,7 9,525 3,97 4,4
CC
– –
s
7°
80°
d
l
r
s
7°
80°
d
l
r
Break Master - LD
Break Master - GD
L4, L5
M-Class SumiDia (PCD, Regrindable Type)
M-Class SumiDia (PCD, One-Use ”Break Master” Type)
M-Class SumiDia (PCD, NF Type)
UncoatedCoated
Shape ISO Cat. No.
PCD
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole
Uncoated
To be replaced by new item
Stock item in Japan
Euro stock
CC– – Type 7° pos. Inserts
SUMIBORON / SUMIDIA
Indexable Inserts
Sumiboron / SumiDia
Inserts
Edge Specication of SUMIBORON Inserts
M9
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
=
l
=
s
=
l ød (IC) s d1
1204-- 12,9 12,7 4,76 5,16
CN
– –
CNGA / CNGG
llllll
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
CNGA 120402 NC4
CNGA 120404 NC4
CNGA 120408 NC4
CNGA 120412 NC4
CNGA 120404 NC-W4
CNGA 120408 NC-W4
CNGA 120412 NC-W4
CNGA 120404 NC-WG4
CNGA 120408 NC-WG4
CNGA 120412 NC-WG4
CNGA 120404 NC-WH4
CNGA 120408 NC-WH4
CNGA 120412 NC-WH4
CNGA 120404 LE-NC2
CNGA 120408 LE-NC2
CNGA 120412 LE-NC2
CNGA 120402 LT-NC2
CNGA 120404 LT-NC2
CNGA 120408 LT-NC2
CNGA 120412 LT-NC2
CNGA 120404 LS-NC2
CNGA 120408 LS-NC2
CNGA 120412 LS-NC2
CNGA 120404 ES-NC4
CNGA 120408 ES-NC4
CNGA 120412 ES-NC4
CNGA 120404 HS-NC2
CNGA 120408 HS-NC2
CNGA 120412 HS-NC2
CNGG 120404 N-FV NC4
CNGG 120408 N-FV NC4
CNGG 120412 N-FV NC4
CNGG 120404 N-LV NC4
CNGG 120408 N-LV NC4
CNGG 120412 N-LV NC4
CNGG 120404 N-SV NC4
CNGG 120408 N-SV NC4
CNGG 120412 N-SV NC4
Break Master - FV, LV, SV
m m
l l l l l l m
l l l l l l m
l l l l l l m
l l l
l l m
l
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
l
l
l
m
l
l
l
l l l l
l l l l
l l l l
l
l
l
l l l l l
l l l l l
l l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
m
l l
m l l
L4, L5
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
CBN with chipbreaker
HS - Type
Strong cutting edge
LS - Type
Low cutting force
Standard -
Normal cut geometry
SUMIBORON / SUMIDIA
Indexable Inserts
Dimensions (mm)
CN– – Type neg. Inserts
80° Diamond Type
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
(Wiper Type)
with 4 CBN cutting edges
with 4 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
0° Relief
With Insert Hole
UncoatedCoated
Shape ISO Cat. No.
PCD
Coated
with 2 CBN cutting edges
with 4 CBN cutting edges
with 2 CBN cutting edges
LT - Type
Sharp cutting edge
ES - Type
Crater wear stability
New
New
New
LE - Type
Low cutting force
Edge Specication of SUMIBORON Inserts
M10
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
=
l
=
s
=
l ød (IC) s d1
1204-- 12,9 12,7 4,76 5,16
CN
– –
CNGA / CNGM
llllll
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,8
0,4
0,8
1,2
CNGA 120404 NS2
CNGA 120408 NS2
CNGA 120412 NS2
CNGA 120404 NU2
CNGA 120408 NU2
CNGA 120412 NU2
CNGA 120404 NU-W2
CNGA 120408 NU-W2
CNGA 120404 NU-WG2
CNGA 120408 NU-WG2
CNGA 120412 NU-WG2
CNGA 120404 NU-WH2
CNGA 120408 NU-WH2
CNGA 120412 NU-WH2
CNGA 120404 LF-NU2
CNGA 120408 LF-NU2
CNGA 120408 HS-NU2
CNGM 120404 N-LV NU2
CNGM 120408 N-LV NU2
CNGM 120412 N-LV NU2
Break Master - LV
l
l
l
l l s s l m
l l s l s s l s l l
l l s l s l m
l l
l l
l
l
l
l
l
l
m
m
l
l
l
l
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
LF - Type
Sharp cutting edge
HS - Type
Strong cutting edge
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
To be replaced by new item
Stock item in Japan
Euro stock
CBN with chipbreaker
SUMIBORON / SUMIDIA
Indexable Inserts
Dimensions (mm)
CN– – Type neg. Inserts
80° Diamond Type
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
(Wiper Type)
with 2 CBN cutting edges
0° Relief
With Insert Hole
UncoatedCoated
Shape ISO Cat. No.
PCD
Uncoated
Sumiboron / SumiDia
Inserts
Edge Specication of SUMIBORON Inserts
M11
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
r
l
l ød (IC) s d1
0,8
1,2
1,2
1,6
1,2
1,6
CNGX 120412
CNGX 120416
CNGN 090308
CNGN 090312
CNGN 120412
CNGN 120416
l
l
l
l
l
l
0,4
0,8
1,2
0,4
0,8
1,2
0,8
CNGN / CNGX
llllll
0903-- 9,7 9,525 3,18 4,4
1204-- 12,9 12,7 4,76 5,16
CN– –
0,2
0,4
0,8
CNMX 120402 NF
CNMX 120404 NF
CNMX 120408 NF
l
l
l
CNMA / CNMX
llllll
CNMA 120404 NS
CNMA 120408 NS
CNMA 120412 NS
CNMA 120404 NU
CNMA 120408 NU
CNMA 120412 NU
CNMA 120408 NU-W
0,4
0,8
1,2
CNMA 120404
CNMA 120408
CNMA 120412
l s s
l s s
l s
l
l
l
l l s l s s l s l
l l s l s s l s l
l l s l s s l s l
s l
l
l
l
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
L4, L5
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
SUMIBORON / SUMIDIA
Indexable Inserts
CN– – neg. Type Inserts
0° Relief
---
G-Class SumiBoron (Solid CBN, ”Dimple” Type)
G-Class SumiBoron (Solid CBN Type)
80° Diamond Type
M-Class SumiBoron (CBN, Regrindable Type)
M-Class SumiDia (PCD, NF Type)
M-Class SumiBoron (CBN, One-use Type)
(Wiper Type)
Uncoated
Uncoated
Coated
Coated
Shape
Shape
ISO Cat. No.
ISO Cat. No.
PCD
PCD
Uncoated
Edge Specication of SUMIBORON Inserts
M12
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
l ød (IC) s d1
DCGT / DCGW
llllll
0702-- 7,75 6,35 2,38 2,8
11T3 -- 11,6 9,525 3,97 4,4
DC
– –
0,4
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,4
0,8
0,4
0,8
DCGT 070204 N-FV NC2
DCGT 11T304 N-FV NC2
DCGT 11T308 N-FV NC2
DCGT 11T304 N-LV NC2
DCGT 11T308 N-LV NC2
DCGW 070202 NC2
DCGW 070204 NC2
DCGW 070208 NC2
DCGW 11T302 NC2
DCGW 11T304 NC2
DCGW 11T308 NC2
DCGW 11T304 NC-WG2
DCGW 11T308 NC-WG2
DCGW 11T304 NC-WH2
DCGW 11T308 NC-WH2
DCGW 11T302 LE-NC2
DCGW 11T304 LE-NC2
DCGW 11T308 LE-NC2
DCGW 070202 LT-NC2
DCGW 070204 LT-NC2
DCGW 11T302 LT-NC2
DCGW 11T304 LT-NC2
DCGW 11T308 LT-NC2
DCGW 070202 LS-NC2
DCGW 070204 LS-NC2
DCGW 11T304 LS-NC2
DCGW 11T308 LS-NC2
DCGW 11T304 HS-NC2
DCGW 11T308 HS-NC2
Break Master - FV, LV
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l l l
l l l l l l
m l l l
l l l l l
l l l l l l l
l l l l l l l
l l l l
l l l l
l l l l
l l l l
m
l
l
l
l
l
l
l
l l l
l l l
l l l l
l l l l
l l l
l l l
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
LS - Type
Low cutting force
HS - Type
Strong cutting edge
Standard -
Normal cut geometry
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
UncoatedCoated
Shape ISO Cat. No.
PCD
CBN with chipbreaker
Coated
(Wiper Type)
DC– – Type 7° pos. Inserts
SUMIBORON / SUMIDIA
Indexable Inserts
Sumiboron / SumiDia
Inserts
New
New
LE - Type
Low cutting force
LT - Type
Sharp cutting edge
Edge Specication of SUMIBORON Inserts
M13
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
l ød (IC) s d1
DCGT / DCGW
llllll
0702-- 7,75 6,35 2,38 2,8
11T3 -- 11,6 9,525 3,97 4,4
DC
– –
0,4
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
DCGT 070204 N-FV NU2
DCGT 11T304 N-FV NU2
DCGT 11T308 N-FV NU2
DCGT 11T304 N-LV NU2
DCGT 11T308 N-LV NU2
DCGW 070202 NU2
DCGW 070204 NU2
DCGW 070208 NU2
DCGW 11T302 NU2
DCGW 11T304 NU2
DCGW 11T308 NU2
DCGW 11T304 NU-WG2
DCGW 11T308 NU-WG2
DCGW 11T304 NU-WH2
DCGW 11T308 NU-WH2
DCGW 070204 LF-NU2
DCGW 070208 LF-NU2
DCGW 11T304 LF-NU2
DCGW 11T308 LF-NU2
DCGW 070204 HS-NU2
DCGW 070208 HS-NU2
DCGW 11T304 HS-NU2
DCGW 11T308 HS-NU2
Break Master - FV, LV
l
l
l
l
l
l
l l s l s s l l
l l s l
l
l l l s s l l l
l l s l s s l s l l
l
l
l
l
l
l
l
l
l
l
l
l
l
DCGW 11T304 NS
DCGW 11T308 NS
DCGW 070202 NU
DCGW 070204 NU
DCGW 070208 NU
DCGW 11T302 NU
DCGW 11T304 NU
DCGW 11T308 NU
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
l
l
l l s l s l s l
l l s l s s l s l
l l s l s s l
l l s l s s l s l
l l s l l s l
l l s l s l s l
L4, L5
Sumiboron / SumiDia
Inserts
SUMIBORON / SUMIDIA
Indexable Inserts
DC– – Type 7° pos. Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
LF - Type
Sharp cutting edge
HS - Type
Strong cutting edge
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
UncoatedCoated
Shape ISO Cat. No.
PCD
CBN with chipbreaker
To be replaced by new item
Stock item in Japan
Euro stock
(Wiper Type)
Uncoated
G-Class SumiBoron (CBN, One-Use Type)
Edge Specication of SUMIBORON Inserts
M14
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
K
PM
N
H
l ød (IC) s d1
K
PM
N
H
DCMT 070202 L-DM NU
DCMT 070204 L-DM NU
DCMT 11T302 L-DM NU
DCMT 11T304 L-DM NU
DCMT 070202 R-DM NU
DCMT 070204 R-DM NU
DCMT 11T302 R-DM NU
DCMT 11T304 R-DM NU
DCMT 070202 N-LD NF
DCMT 070204 N-LD NF
DCMT 11T302 N-LD NF
DCMT 11T304 N-LD NF
DCMT 11T308 N-LD NF
DCMT 070202 N-GD NF
DCMT 070204 N-GD NF
DCMT 11T302 N-GD NF
DCMT 11T304 N-GD NF
DCMT 11T308 N-GD NF
DCMT 070201 NF
DCMT 070202 NF
DCMT 070204 NF
DCMT 070208 NF
DCMT 11T301 NF
DCMT 11T302 NF
DCMT 11T304 NF
DCMT 11T308 NF
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,1
0,2
0,4
0,8
0,1
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,8
DCMT
llllll
DCMT 070202
DCMT 070204
DCMT 11T302
DCMT 11T304
DCMT 11T308
0702-- 7,75 6,35 2,38 2,8
11T3 -- 11,6 9,525 3,97 4,4
DC
– –
Break Master - DM
Break Master - DM
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
m
m
l
l
m
l
l
l
m
m
m
m
m
m
m
m
m
m
s
7°
55°
d
l
r
Break Master - LD
Break Master - GD
s
7°
55°
d
l
r
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
SUMIBORON / SUMIDIA
Indexable Inserts
DC– – Type 7° pos. Inserts
55° Diamond Type
7° Relief
With Insert Hole
M-Class SumiDIA (PCD, One-Use ”Break Master” Type)
M-Class SumiDia (PCD, NF Type)
UncoatedCoated
Shape ISO Cat. No.
PCD
Uncoated
M-Class SumiDia (PCD, Regrindable Type)
Sumiboron / SumiDia
Inserts
Edge Specication of SUMIBORON Inserts
M15
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
l ød (IC) s d1
DNGA / DNGG
llllll
1104-- 11,6 9,525 4,76 3,81
1504-- 15,5 12,7 4,76 5,16
1506-- 15,5 12,7 6,35 5,16
DN
– –
0,4
0,8
1,2
0,4
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
1,2
DNGA 110404 NC2
DNGA 110408 NC2
DNGA 110412 NC2
DNGA 150604 NC2
DNGA 150402 NC4
DNGA 150404 NC4
DNGA 150408 NC4
DNGA 150412 NC4
DNGA 150604 NC4
DNGA 150608 NC4
DNGA 150612 NC4
DNGA 150404 NC-WG4
DNGA 150408 NC-WG4
DNGA 150604 NC-WG4
DNGA 150608 NC-WG4
DNGA 150612 NC-WG4
DNGA 150404 NC-WH4
DNGA 150408 NC-WH4
DNGA 150604 NC-WH4
DNGA 150608 NC-WH4
DNGA 150612 NC-WH4
DNGA 150604 LE-NC2
DNGA 150608 LE-NC2
DNGA 150612 LE-NC2
DNGA 150604 LT-NC2
DNGA 150608 LT-NC2
DNGA 150612 LT-NC2
DNGA 150404 LS-NC2
DNGA 150408 LS-NC2
DNGA 150412 LS-NC2
DNGA 150604 LS-NC2
DNGA 150608 LS-NC2
DNGA 150612 LS-NC2
DNGA 150604 ES-NC2
DNGA 150608 ES-NC2
DNGA 150612 ES-NC2
DNGA 150604 HS-NC2
DNGA 150608 HS-NC2
DNGA 150612 HS-NC2
DNGA 150412 HS-NC4
m l l
m l l
m m
m
m m
m m
m m
m m m
l l l l l l l
l l l l l l l
l l l l l l
m m
m m
l l l l
l l l l
l l l l
m m
m m
l l l l
l l l l
l l l l
l
l
l
l
l
l
m
m
m
l l l l
l l l l
l l l l
l
l
l
l l l l l
l l l l l
l l l l l
m
L4, L5
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
Standard -
Normal cut geometry
Standard -
Normal cut geometry
LS - Type
Low cutting force
HS - Type
Strong cutting edge
SUMIBORON / SUMIDIA
Indexable Inserts
Dimensions (mm)
DN– – Type neg. Inserts
55° Diamond Type
0° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
with 4 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
UncoatedCoated
Shape ISO Cat. No.
PCD
(Wiper Type)
Coated
with 4 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
New
New
New
Edge Specication of SUMIBORON Inserts
LE - Type
Low cutting force
LT - Type
Sharp cutting edge
ES - Type
Crater wear stability
M16
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
l ød (IC) s d1
DNGA / DNGG
llllll
1504-- 15,5 12,7 4,76 5,16
1506-- 15,5 12,7 6,35 5,16
DN
– –
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
1,2
0,8
1,2
DNGG 150404 N-FV NC4
DNGG 150408 N-FV NC4
DNGG 150412 N-FV NC4
DNGG 150604 N-FV NC4
DNGG 150608 N-FV NC4
DNGG 150612 N-FV NC4
DNGG 150404 N-LV NC4
DNGG 150408 N-LV NC4
DNGG 150412 N-LV NC4
DNGG 150604 N-LV NC4
DNGG 150608 N-LV NC4
DNGG 150612 N-LV NC4
DNGG 150408 N-SV NC4
DNGG 150412 N-SV NC4
DNGG 150608 N-SV NC4
DNGG 150612 N-SV NC4
m m m m
m m m m
m m m m
l l l l
l l l l
l l l l
m m m m
m m m m
m m m m
l l l l
l l l l
l l l l
m m
m m
l l
l l
Break Master - FV, LV, SV
L4, L5
55° Diamond Type
0° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Coated
SUMIBORON / SUMIDIA
Indexable Inserts
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
UncoatedCoated
PCD
To be replaced by new item
Stock item in Japan
Euro stock
Shape ISO Cat. No.
DN– – Type neg. Inserts
with 4 CBN cutting edges
CBN with chipbreaker
Edge Specication of SUMIBORON Inserts
M17
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
l ød (IC) s d1
DNGA / DNGM
llllll
1504-- 15,5 12,7 4,76 5,16
1506-- 15,5 12,7 6,35 5,16
DN
– –
Break Master - LV
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
DNGA 150604 NU2
DNGA 150608 NU2
DNGA 150612 NU2
DNGA 150404 NU-WG2
DNGA 150408 NU-WG2
DNGA 150604 NU-WG2
DNGA 150608 NU-WG2
DNGA 150612 NU-WG2
DNGA 150404 NU-WH2
DNGA 150408 NU-WH2
DNGA 150604 NU-WH2
DNGA 150608 NU-WH2
DNGA 150612 NU-WH2
DNGM 150404 N-LV NU2
DNGM 150408 N-LV NU2
DNGM 150412 N-LV NU2
DNGM 150604 N-LV NU2
DNGM 150608 N-LV NU2
DNGM 150612 N-LV NU2
l l s s l
l l s l s l l
l
m
m
l
l
l
m
m
l
l
l
m
m
m
l
l
l
L4, L5
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
SUMIBORON / SUMIDIA
Indexable Inserts
Dimensions (mm)
DN– – Type neg. Inserts
55° Diamond Type
0° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
with 2 CBN cutting edges
UncoatedCoated
Shape ISO Cat. No.
PCD
(Wiper Type)
Uncoated
To be replaced by new item
Stock item in Japan
Euro stock Edge Specication of SUMIBORON Inserts
M18
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
r
l
r
l
l ød (IC) s d1
l ød (IC) s d1
DNMA 150604 NS
DNMA 150608 NS
DNMA 150604 NU
DNMA 150608 NU
DNMA 150612 NU
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2
DNMA 150604
DNMA 150608
DNMA 150612
DNMA
llllll
1506-- 15,5 12,7 6,35 5,16
DN
– –
RNGN 090300 B
–
0,4
0,8
SCGW 09T304 NU
SCGW 09T308 NU
–
–
–
RNGN
llllll
RNGN 090300
RNGN 120300
RNGN 120400
SCGW
llllll
l ød (IC) s d1
09T3 -- 9,525 9,525 3,97 4,4
SC
– –
0903-- 9,525 9,525 3,18 –
1203-- 12,7 12,7 3,18 –
1204-- 12,7 12,7 4,76 –
RN
– –
K
K
PM
PM
N
N
H
H
l
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l s
l s
l s
l
l
l l s s l s l
l l s l s s l s l
s l
l
l
l
l l
l s l
l l
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
Dimensions (mm)
SUMIBORON / SUMIDIA
Indexable Inserts DN--, RN– – neg. Type and SC– – Type 7° pos. Inserts
55° Diamond Type
0° Relief
With Insert Hole
M-Class SumiBoron (CBN, One-Use Type)
M-Class SumiBoron (CBN, Regrindable Type)
Round Type
0° Relief
Without Insert Hole
G-Class SumiBoron (Solid CBN Type)
G-Class SumiBoron (CBN, Full Top Type)
G-Class SumiBoron (CBN, One-Use Type)
Solid CBN
Square Type
7° Relief
With Insert Hole
Dimensions (mm)
Uncoated
Uncoated
Uncoated
Coated
Coated
Coated
Shape
Shape
Shape
ISO Cat. No.
ISO Cat. No.
ISO Cat. No.
PCD
PCD
PCD
Sumiboron / SumiDia
Inserts
Coated / Uncoated
Edge Specication of SUMIBORON Inserts
M19
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
r
l
l ød (IC) s d1
K
PM
N
H
0,8
1,2
1,2
1,6
1,2
1,6
SNGX 120412
SNGX 120416
SNGN 090308
SNGN 090312
SNGN 120412
SNGN 120416
0,8
1,2
0,8
1,2
0,8
1,2
SNGA
llllll
SNGA 120408 NC4
SNGA 120412 NC4
SNGA 120408 HS-NC2
SNGA 120412 HS-NC2
SNGA 120408 HS-NC4
SNGA 120412 HS-NC4
1204-- 12,7 12,7 4,76 5,16
SN
– –
SNGN / SNGX
llllll
l ød (IC) s d1
0903-- 9,525 9,525 3,18 –
1204-- 12,7 12,7 4,76 –
SN
– –
K
N
H
PM
l
l l l
l l l
l l
l l
m
m
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
PM
K
l
l
l
l
l
l
CBN
L4, L5
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
with 4 CBN cutting edges
with 2 CBN cutting edges
HS - Type
Strong cutting edge
Standard -
Normal cut geometry
SUMIBORON / SUMIDIA
Indexable Inserts
Dimensions (mm)
SN– – Type neg. Inserts
Square Type
0° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
G-Class SumiBoron (Solid CBN, ”Dimple” Type)
G-Class SumiBoron (Solid CBN Type)
Square Type
0° Relief
Without Insert Hole
Dimensions (mm)
Uncoated
Coated
Coated
Shape
Shape
ISO Cat. No.
ISO Cat. No.
PCD
PCD
HS - Type
Strong cutting edge with 4 CBN cutting edges
Uncoated
Coated
Uncoated
Edge Specication of SUMIBORON Inserts
M20
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
r
l
l ød (IC) s d1
K
PM
N
H
0,2
0,4
0,2
0,4
TBGN 060102 NF
TBGN 060104 NF
TBGN 060102 B
TBGN 060104 B
0,8
1,2
0,8
1,2
SNMA
llllll
SNMA 120408 NS
SNMA 120412 NS
SNMA 120408 NU
SNMA 120412 NU
1204-- 12,7 12,7 4,76 5,16
SN
– –
0,2
0,4
TBGW 060102 NF
TBGW 060104 NF
TBGN / TBGW
llllll
l ød (IC) s d1
TBGN
0601-- 6,9 3,97 1,59 –
TBGW
0601-- 6,9 3,97 1,59 2,8
K
PM
N
H
l
l
l
l
l s s l s l
l l s s l s l
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l l s l
l l s l s
l
l
l
l
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
SUMIBORON / SUMIDIA
Indexable Inserts
SN– – neg. Type and TB– – Type 5° pos. Inserts
Square Type
0° Relief
With Insert Hole
M-Class SumiBoron (CBN, One-Use Type)
G-Class SumiBoron (CBN, Full Top Type)
60° Triangle Type
5° Relief
G-Class SumiDIA (PCD, NF Type)
G-Class SumiDIA (PCD, NF Type)
Dimensions (mm)
Uncoated
Uncoated
Coated
Coated
Shape
Shape
ISO Cat. No.
ISO Cat. No.
PCD
PCD
Sumiboron / SumiDia
Inserts
Coated / Uncoated
Edge Specication of SUMIBORON Inserts
M21
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
r
l ød (IC) s d1
0,2
0,4
0,1
0,2
0,4
TCMT 090202 NF
TCMT 090204 NF
TCMT 110201 NF
TCMT 110202 NF
TCMT 110204 NF
TCGW
llllll
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,4
0,8
TCGW 090204 NC
TCGW 090208 NC
TCGW 110202 NC
TCGW 110204 NC
TCGW 110208 NC
TCGW 16T304 NC3
TCGW 16T308 NC3
TCGW 090204 NU
TCGW 090208 NU
TCGW 110202 NU
TCGW 110204 NU
TCGW 110208 NU
TCGW 16T304 NU
TCGW 16T308 NU
0902-- 9,62 5,56 2,38 2,5
1102-- 11,0 6,35 2,38 2,8
16T3-- 16,5 9,525 3,97 4,3
TC
– –
TCMT
llllll
l
l l
l l
l l
l l l
l l
l l
l l
s l
s l
l s l s l
l l s l s s l
l s s l
l s l s l
l s l
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
l
l
l
l
L4, L5
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
SUMIBORON / SUMIDIA
Indexable Inserts
Dimensions (mm)
TC– – Type 7° pos. Inserts
60° Triangle Type
7° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Type)
M-Class SumiDia (PCD, NF Type)
with 3 CBN cutting edges
Uncoated
Uncoated
Coated
Coated
Shape
Shape
ISO Cat. No.
ISO Cat. No.
PCD
PCD
Coated / Uncoated
Edge Specication of SUMIBORON Inserts
M22
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
l ød (IC) s d1
TNGA / TNGG
1604-- 16,5 9,525 4,76 3,81
TN
– –
TNGA 160402 NC6
TNGA 160404 NC6
TNGA 160408 NC6
TNGA 160412 NC6
TNGA 160404 LE-NC3
TNGA 160408 LE-NC3
TNGA 160412 LE-NC3
TNGA 160402 LT-NC3
TNGA 160404 LT-NC3
TNGA 160408 LT-NC3
TNGA 160412 LT-NC3
TNGA 160404 LS-NC3
TNGA 160408 LS-NC3
TNGA 160412 LS-NC3
TNGA 160404 ES-NC6
TNGA 160408 ES-NC6
TNGA 160412 ES-NC6
TNGA 160404 HS-NC3
TNGA 160408 HS-NC3
TNGA 160412 HS-NC3
TNGA 160412 HS-NC6
TNGG 160404 N-FV NC6
TNGG 160408 N-FV NC6
TNGG 160412 N-FV NC6
TNGG 160404 N-LV NC6
TNGG 160408 N-LV NC6
TNGG 160412 N-LV NC6
TNGG 160408 N-SV NC6
TNGG 160412 N-SV NC6
Break Master - FV, LV, SV
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,8
1,2
m m
l l l l l
l l l l l l
l l l l l l
l
l
l
m
m
l
m
l l l l
l l l l
l l l m
l
l
l
l l l l
l l l l l
l l l l l
m
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
l l
m
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
Standard -
Normal cut geometry
LS - Type
Low cutting force
HS - Type
Strong cutting edge
Dimensions (mm)
SUMIBORON / SUMIDIA
Indexable Inserts
TN– – Type neg. Inserts
with 3 CBN cutting edges
with 3 CBN cutting edges
60° Triangle Type
0° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
with 6 CBN cutting edges
with 6 CBN cutting edges
UncoatedCoated
Shape ISO Cat. No.
PCD
CBN with chipbreaker
Sumiboron / SumiDia
Inserts
with 3 CBN cutting edges
with 6 CBN cutting edges
with 6 CBN cutting edges
with 3 CBN cutting edges
Coated
New
New
New
Edge Specication of SUMIBORON Inserts
LT - Type
Sharp cutting edge
LE - Type
Low cutting force
ES - Type
Crater wear stability
M23
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
l ød (IC) s d1
TNGA / TNGM
1604-- 16,5 9,525 4,76 3,81
TN
– –
TNGA 160404 NU3
TNGA 160408 NU3
TNGA 160412 NU3
TNGA 160404 LF-NU3
TNGA 160408 LF-NU3
TNGA 160404 HS-NU3
TNGA 160408 HS-NU3
TNGM 160404 N-LV NU3
TNGM 160408 N-LV NU3
TNGM 160412 N-LV NU3
Break Master - LV
0,4
0,8
1,2
0,4
0,8
0,4
0,8
0,4
0,8
1,2
m
m
m
m
m
m
m
l
l
l
L4, L5
HS - Type
Strong cutting edge
with 3 CBN cutting edges
with 3 CBN cutting edges
with 3 CBN cutting edges
LF - Type
Sharp cutting edge
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
SUMIBORON / SUMIDIA
Indexable Inserts
Dimensions (mm)
60° Triangle Type
7° Relief
With Insert Hole
UncoatedCoated
Shape ISO Cat. No.
PCD
TN– – Type neg. Inserts
To be replaced by new item
Stock item in Japan
Euro stock
Uncoated
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Edge Specication of SUMIBORON Inserts
M24
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
TPGN 110304 NF
TPGN 110308 NF
TPGN 160302 NF
TPGN 160304 NF
TPGN 160308 NF
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,4
0,8
TNMA
llllll
TPGN 110304 NU
TPGN 110308 NU
TPGN 160304 NU
TPGN 160308 NU
l
r
l
K
PM
N
H
TPGN
llllll
l ød (IC) s d1
1103-- 11,0 6,35 3,18 –
1603-- 16,5 9,525 3,18 –
K
PM
N
H
l ød (IC) s d1
1604-- 16,5 9,525 4,76 3,81
TN
– –
TNMA 160404 NU
TNMA 160408 NU
TNMA 160412 NU
0,4
0,8
1,2
0,4
0,8
TNMA 160404
TNMA 160408
l
TP
– –
l
s
l l s
l l s l s s l
l s l
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l s l
l s l
l s l
l s l
l
l
l
l
l
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
SUMIBORON / SUMIDIA
Indexable Inserts
TP– – Type 11° pos. Inserts
60° Triangle Type
11° Relief
Without Insert Hole
G-Class SumiBoron (CBN, One-Use Type)
G-Class SumiDia (PCD, NF Type)
UncoatedCoated
Shape ISO Cat. No.
PCD
TN– – Type neg. Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
UncoatedCoated
Shape ISO Cat. No.
PCD
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole
M-Class SumiBoron (CBN, One-Use Type)
M-Class SumiBoron (CBN, Regrindable Type)
Sumiboron / SumiDia
Inserts
Uncoated
Edge Specication of SUMIBORON Inserts
M25
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
l ød (IC) s d1
TPGT / TPGW
llllll
TP
– –
TPGT 110304 N-FV NC3
TPGT 110308 N-FV NC3
TPGW 080202 NC
TPGW 080204 NC
TPGW 110304 NC
TPGW 110308 NC
TPGW 080202 NC3
TPGW 080204 NC3
TPGW 090202 NC3
TPGW 090204 NC3
TPGW 110302 LE-NC3
TPGW 110304 LE-NC3
TPGW 110308 LE-NC3
TPGW 110302 LT-NC3
TPGW 110304 LT-NC3
TPGW 110308 LT-NC3
TPGW 110304 LS-NC3
TPGW 110308 LS-NC3
0,4
0,8
0,2
0,4
0,4
0,8
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,8
0,4
0,8
Break Master - FV
l l l l
l l l l
l l
l l
l l
l l
l l
l l
m m
m m
m
m
m
m
m
m
m
m
L4, L5
0802-- 8,2 4,76 2,39 2,3
0902-- 9,62 5,56 2,38 2,5
1103-- 11,0 6,35 3,18 3,4
Sumiboron / SumiDia
Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
Standard -
Normal cut geometry
Dimensions (mm)
SUMIBORON / SUMIDIA
Indexable Inserts
TP– – Type 11° pos. Inserts
60° Triangle Type
11° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Type)
UncoatedCoated
PCD
CBN with chipbreaker
with 3 CBN cutting edges
Shape ISO Cat. No.
Coated
with 3 CBN cutting edges
with 3 CBN cutting edges
with 3 CBN cutting edges
with 3 CBN cutting edges
New
New
New
New
Edge Specication of SUMIBORON Inserts
LE - Type
Low cutting force
LT - Type
Sharp cutting edge
LS - Type
Low cutting force
Standard Type
M26
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
l ød (IC) s d1
TPGT / TPGW
llllll
TP
– –
0802-- 8,2 4,76 2,39 2,3
0902-- 9,62 5,56 2,38 2,5
1102-- 11,0 6,35 2,38 2,8
1103-- 3,18 3,4
1604- - 16,5 9,525 4,76 4,3
TPGT 110304 N-FV NU3
TPGT 110308 N-FV NU3
TPGW 080202 NU
TPGW 080204 NU
TPGW 110304 NU
TPGW 110308 NU
TPGW 110304
TPGW 110308
TPGW 080202 NF
TPGW 080204 NF
TPGW 110202 NF
TPGW 110204 NF
TPGW 110208 NF
TPGW 110302 NF
TPGW 110304 NF
TPGW 110308 NF
TPGW 160402 NF
TPGW 160404 NF
TPGW 160408 NF
0,4
0,8
0,2
0,4
0,4
0,8
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
Break Master - FV
l
l
l l s
l l s l s
l l s s l
l l s s l
l s
l s
l
l
l
l
l
l
l
l
l
l
l
l
l
L4, L5
TP– – Type 11° pos. Inserts
G-Class SumiBoron (CBN, One-Use Type)
G-Class SumiBoron (CBN, Regrindable Type)
G-Class SumiDia (PCD, NF Type)
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
SUMIBORON / SUMIDIA
Indexable Inserts
UncoatedCoated
PCD
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole
Sumiboron / SumiDia
Inserts
Shape ISO Cat. No.
CBN with chipbreaker
with 3 CBN cutting edges
To be replaced by new item
Stock item in Japan
Euro stock
Uncoated
Edge Specication of SUMIBORON Inserts
M27
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
TPMT
llllll
l ød (IC) s d1
TP
– –
0802-- 8,2 4,76 2,39 2,3
0902-- 9,62 5,56 2,38 2,5
1102-- 11,0 6,35 2,38 2,8
1103-- 3,18 3,4
1604- - 16,5 9,525 4,76 4,3
0,4
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
0,8
0,2
0,4
0,8
TPMT 080204 L-DM NU
TPMT 090204 L-DM NU
TPMT 080202 N-LD NF
TPMT 080204 N-LD NF
TPMT 090202 N-LD NF
TPMT 090204 N-LD NF
TPMT 110202 N-LD NF
TPMT 110204 N-LD NF
TPMT 110302 N-LD NF
TPMT 110304 N-LD NF
TPMT 110308 N-LD NF
TPMT 160402 N-LD NF
TPMT 160404 N-LD NF
TPMT 160408 N-LD NF
TPMT 080202 N-GD NF
TPMT 080204 N-GD NF
TPMT 090202 N-GD NF
TPMT 090204 N-GD NF
TPMT 110202 N-GD NF
TPMT 110204 N-GD NF
TPMT 110302 N-GD NF
TPMT 110304 N-GD NF
TPMT 110308 N-GD NF
TPMT 160402 N-GD NF
TPMT 160404 N-GD NF
TPMT 160408 N-GD NF
Break Master - DM
l
l
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
60°
s
d
r
l
7°
60°
s
d
r
l
7°
Break Master - LD
Break Master - GD
L4, L5
Sumiboron / SumiDia
Inserts
M-Class SumiDia (PCD, One-Use ”Break Master” Type)
UncoatedCoated
PCD
Shape ISO Cat. No.
SUMIBORON / SUMIDIA
Indexable Inserts
TP– – Type 11° pos. Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole
To be replaced by new item
Stock item in Japan
Euro stock
Uncoated
Edge Specication of SUMIBORON Inserts
M28
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
VBGW 110204 NC2
VBGW 160404 NC2
VBGW 160408 NC2
VBGW 160412 NC2
VBGW 160402 LE-NC2
VBGW 160404 LE-NC2
VBGW 160408 LE-NC2
VBGW 110302 LT-NC2
VBGW 110304 LT-NC2
VBGW 160402 LT-NC2
VBGW 160404 LT-NC2
VBGW 160408 LT-NC2
VBGW 160404 LS-NC2
VBGW 160408 LS-NC2
VBGW 160404 HS-NC2
VBGW 160408 HS-NC2
VBGW 160404 NU2
VBGW 160408 NU2
0,4
0,4
0,8
1,2
0,2
0,4
0,8
0,2
0,4
0,2
0,4
0,8
0,4
0,8
0,4
0,8
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
0,2
0,4
0,8
VBGW
llllll
VBGW 110202 NC
VBGW 110204 NC
VBGW 110208 NC
VBGW 110202 NU
VBGW 110204 NU
VBGW 110208 NU
VBGW 160402 NU
VBGW 160404 NU
VBGW 160408 NU
VB
– –
1102-- 11,0 6,35 2,38
2,8
1103-- 3,18
1604-- 16,6 9,525 4,76 4,4
l ød (IC) s d1
l
l l
l l
l l
l
l l
l
l
l l s l s s l s l
l l s l s s l s l
m
l l l l l l l
l l l l l l l
m
l
l
l
m
l
m
l
l
l l l
l l
l l l
l l l
l l s l s
l l s l s
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
LS - Type
Low cutting force
HS - Type
Strong cutting edge
Standard -
Normal cut geometry
Standard -
Normal cut geometry
Sumiboron / SumiDia
Inserts
SUMIBORON / SUMIDIA
Indexable Inserts
Dimensions (mm)
VB– – Type 5° pos. Inserts
35° Diamond Type
5° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Type)
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
with 2 CBN cutting edges
UncoatedCoated
Shape ISO Cat. No.
PCD
Coated / Uncoated
New
New
Edge Specication of SUMIBORON Inserts
LE - Type
Low cutting force
LT - Type
Sharp cutting edge
M29
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
VCMT / VCGW
llllll
0,1
0,2
0,4
0,4
0,8
1,2
0,2
0,4
0,4
0,8
1,2
0,2
0,4
0,4
0,8
1,2
0,2
0,4
VCMT 110301 NF
VCMT 110302 NF
VCMT 110304 NF
VCMT 160404 NF
VCMT 160408 NF
VCMT 160412 NF
VCMT 110302 N-LD NF
VCMT 110304 N-LD NF
VCMT 160404 N-LD NF
VCMT 160408 N-LD NF
VCMT 160412 N-LD NF
VCMT 110302 N-GD NF
VCMT 110304 N-GD NF
VCMT 160404 N-GD NF
VCMT 160408 N-GD NF
VCMT 160412 N-GD NF
VCGW 080202 NC2
VCGW 080204 NC2
l
l
l
l
l
l
m
m
m
m
m
m
m
m
m
m
m m
m m
35°
7°
s
d
r
l
35°
7°
s
d
r
l
l
l ød (IC) s d1
VC--
0802--
8,3 4,76 2,38 2,3
1103-- 11,0 6,35 3,18 2,8
1604-- 16,6 9,525 4,76 4,4
L4, L5
M-Class SumiDia (PCD, NF Type)
UncoatedCoated
Shape ISO Cat. No.
PCD
SUMIBORON / SUMIDIA
Indexable Inserts
VC– – Type 7° pos. Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole
To be replaced by new item
Stock item in Japan
Euro stock
Sumiboron / SumiDia
Inserts
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Coated / Uncoated
New
Edge Specication of SUMIBORON Inserts
M30
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
VNGA / VNGG
llllll
VN
– –
1604-- 16,6 9,525 4,76 3,81
l ød (IC) s d1
Break Master - FV, - LV
VNGA 160404 NU2
VNGA 160408 NU2
VNGA 160402 NC2
VNGA 160404 NC2
VNGA 160408 NC2
VNGA 160404 NC4
VNGA 160408 NC4
VNGA 160402 LT-NC2
VNGA 160404 LT-NC2
VNGA 160408 LT-NC2
VNGA 160412 LT-NC2
VNGA 160404 ES-NC4
VNGA 160408 ES-NC4
VNGA 160412 ES-NC4
VNGG 160404 N-FV NC4
VNGG 160408 N-FV NC4
VNGG 160404 N-LV NC4
VNGG 160408 N-LV NC4
0,4
0,8
0,2
0,4
0,8
0,4
0,8
0,2
0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
0,4
0,8
m
l l m
m m
l
l
l
l
m
l
l
m
l
l
m
l l l l
l l l l
l l l l
l l l l
L4, L5
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
To be replaced by new item
Stock item in Japan
Euro stock
Dimensions (mm)
SUMIBORON / SUMIDIA
VN_A, VNGG neg. Type Inserts
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
35° Diamond Type
0° Relief
With Insert Hole
with 2 CBN cutting edges
UncoatedCoated
Shape ISO Cat. No.
PCD
with 4 CBN cutting edges
CBN with chipbreaker
with 2 CBN cutting edges
with 4 CBN cutting edges
Sumiboron / SumiDia
Inserts
Indexable Inserts
Coated / Uncoated
New
New
Edge Specication of SUMIBORON Inserts
LT - Type
Sharp cutting edge
ES - Type
Crater wear stability
with 2 CBN cutting edges
with 4 CBN cutting edges
M31
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
VNGM / VNMA
llllll
0,4
0,8
VNMX 160404 NF
VNMX 160408 NF
VNMA 160404
VNMA 160408
0,4
0,8
l
l s
l s
VNMA 160404 NU
VNMA 160408 NU
0,4
0,8
l
l l s l s s l
l l s l s s l
r
l
VNMX
llllll
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
l
Break Master - LV
VNGM 160404 N-LV NU2
VNGM 160408 N-LV NU2
l
l
0,4
0,8
VN
– –
1604-- 16,6 9,525 4,76 3,81
l ød (IC) s d1
L4, L5
M-Class SumiBoron (CBN, Regrindable Type)
M-Class SumiBoron (CBN, One-Use Type)
M-Class SumiDia (PCD, Regrindable Type)
UncoatedCoated
Shape ISO Cat. No.
PCD
with 2 CBN cutting edges
CBN with chipbreaker
VN_A neg. Type and VNMX Special Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
M-Class SumiBoron (CBN, One-Use Multi-Corner Type)
35° Diamond Type
0° Relief
With Insert Hole
UncoatedCoated
Shape ISO Cat. No.
PCD
SUMIBORON / SUMIDIA
Indexable Inserts
Sumiboron / SumiDia
Inserts
To be replaced by new item
Stock item in Japan
Euro stock
Uncoated
Edge Specication of SUMIBORON Inserts
M32
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
l
r
l
l ød (IC) s d1
0,8
0,4
0,8
1,2
0,8
0,8
WNGA
llllll
WNGA 080408 LT-NC3
WNGA 080404 NC6
WNGA 080408 NC6
WNGA 080412 NC 6
WNGA 080408 NC-WG6
WNGA 080408 NC-WH6
0804-- 8,69 12,7 4,76 5,16
WN
– –
0,2
0,4
0,2
0,4
0,2
0,4
0,2
0,4
ZNEX 040102 NC
ZNEX 040104 NC
ZNEX 040102 LE-NC
ZNEX 040104 LE-NC
ZNEX 040102 LT-NC
ZNEX 040104 LT-NC
ZNEX 040102 NU
ZNEX 040104 NU
ZNEX
llllll
0401-- – 4,76 1,59 2,3
ZN
– –
l ød (IC) s d1
K
PM
N
H
m
m l l
l l
m l l
l l m m
l l m m
l l l l
l l l l
m
m
m
m
l l s l s
l l s l s
K NHH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
PM
K
L4, L5
SUMIBORON / SUMIDIA
Indexable Inserts
WN– – neg. Type and ZN– – Special Inserts
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Hardened Steel
Cast Iron
Non-Ferrous Metal
Sintered Component
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole
G-Class SumiBoron (CBN, One-Use Type)
80°
Special Type
7° Relief
With Insert Hole
Dimensions (mm)
G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
with 6 CBN cutting edges
Uncoated
Uncoated
Coated
Coated
Shape
Shape
ISO Cat. No.
ISO Cat. No.
PCD
PCD
(Wiper Type)
To be replaced by new item
Stock item in Japan
Euro stock
Sumiboron / SumiDia
Inserts
Coated / Uncoated
Coated
Edge Specication of SUMIBORON Inserts
M33
=
l
=
s
=
K
N
H
PM
K N
r
HH
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BN1000
BN2000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
BN7000
BN7500
BNS800
DA150
DA1000
K
CBN
l
PM
K
NPD10
NPD10
NPD10
DNMA 150408 RH
12,70 4,76 5,16 0,8 1,8 m
150412 RH
1,2 1,8 m
SNMA 120408 RH
12,70 4,76 5,16 0,8 1,7 m
120412 RH
1,2 1,7 m
VNMA 160408 RH
9,525 4,76 3,81 0,8 1,8 m
160412 RH
1,2 1,5 m
NPD10
7°
CCMW 03X102 RH
3,50 1,40 1,9 0,2 1,3 m
03X104 RH
0,4 1,3 m
CCMW 04X102 RH
4,30 1,80 2,3 0,2 1,7 m
04X104 RH
0,4 1,7 m
CCMW 060202 RH
6,35 2,38 2,8 0,2 1,7 m
060204 RH
0,4 1,7 m
CCMW 09T302 RH
9,525 3,97 4,4
0,2 1,7 m
09T304 RH
0,4 1,7 m
09T308 RH
0,8 1,6 m
7°
DCMW 070202 RH
6,35 2,38 2,8 0,2 2,1 m
070204 RH
0,4 2,0 m
DCMW 11T302 RH
9,525 3,97 4,4
0,2 2,1 m
11T304 RH
0,4 1,9 m
11T308 RH
0,8 1,6 m
11°
TPMW 080202 RH
4,76 2,38 2,3 0,2 1,2 m
080204 RH
0,4 1,0 m
TPMW 110302 RH
6,35 3,18 3,4
0,2 1,5 m
110304 RH
0,4 1,3 m
110308 RH
0,8 1,0 m
TPMW 160402 RH
9,525 4,76 4,4
0,2 2,2 m
160404 RH
0,4 2,0 m
160408 RH
0,8 1,6 m
7°
VCMW 080201 RH
4,76 2,38 2,3
0,1 2,2 m
080202 RH
0,2 1,9 m
080204 RH
0,4 1,5 m
VCMW 110302 RH
6,35 3,18 2,8 0,2 2,1 m
110304 RH
0,4 1,7 m
VCMW 160402 RH
9,525 4,76 4,4
0,2 2,1 m
160404 RH
0,4 1,7 m
160408 RH
0,8 1,8 m
160412 RH
1,2 1,5 m
SumiDia
Inserts
To be replaced by new item
Stock item in Japan
Euro stock
SUMIDIA Binderless
Indexable Inserts
Negative Inserts
Positive Inserts
Dimensions (mm)
ISO Cat. No.Shape
Dimensions (mm)
ISO Cat. No.Shape
Rake Angle
55° Diamond Type
Square Type
35° Diamond Type
80° Diamond Type
55° Diamond Type
35° Diamond Type
Triangular Type
Inscribed
Circle
(IC)
Thick-
ness
Hole
Size
Nose
Radius
Cutting
Edge
Length
Inscribed
Circle
(IC)
Thick-
ness
Hole
Size
Nose
Radius
Cutting
Edge
Length
Application: Hard brittle material
Application: Hard brittle material
Note: Clearance angle of cutting edge tip can show deviation due to the production process.
Note: Clearance angle of cutting edge tip can show deviation due to the production process.
SUMIDIA Binderless PCD - Insert Grade NPD10
New
M34
SEXCBSME
M36-38
M36-39
BNBB BNZ
M40
GWB / PSCBNB
M41
DABB-C
DABB-N
DABB-B
BNGG DABB
M44
M45
M41
M42-43
l
l
l
Small hole boring bars
Solid carbide boring bars
with economical CBN insert.
Small hole boring
for hardened steels.
Min. boring dia. is ø 7,0 mm.
Small hole boring tools
CBN cutting edge is brazed on
to a solid carbide shank.
Small hole boring
for hardened steels.
Min. boring dia. is ø 3,5 mm.
l
l
l
Small hole boring bars
Solid carbide boring bars
with economical CBN and PCD
insert.
Min. boring dia. is ø 10,0 mm.
l
l
CBN Grooving System for
Hardened Steels
Tangential Inserts
– Double clamp holder
Groove Widths from 1,5 – 6,0mm
New CBN grade for interrupted
grooving
ISO-PSC polygon modular
grooving system
l
l
l
l
Threading holders
CBN cutting edge for hardened
steel
Adjustable threading after
regrinding.
l
l
l
l
l
Small hole boring tools
PCD cutting edge for nishing of
small non-ferrous parts
Min. boring dia. is ø 3,0 mm.
DABB-C for boring
DABB-N for proling and
corner grooving
DABB-B for back boring
Sumiboron / SumiDia
Tools
SUMIBORON / SUMIDIA
Precision Tools
Very small boring bar - brazed
type
CBN boring tool for small
diameter boring
Solid carbide shank boring bar
with brazed CBN tip and inner
coolant supply.
For tiny hole diameter boring in
hardened steel.
Min. boring dia. is ø 2,5 mm.
Solid carbide shank boring bar
with indexable CBN insert and
inner coolant supply.
For small hole diameter boring
in hardened steel.
Min. boring dia. is ø 4,0 mm.
l
l
l
l
l
l
New
M35
RF SRF
DAL / DDL / DML
FMU
BNES BNBP
M46
M47
M48-49
M50
M51
M54-55
NPDRS / NPDB(S)
M52-53
l
l
l
Sumiboron / SumiDia
Tools
SUMIBORON / SUMIDIA
Precision Tools
High speed face mill for
Aluminium
Finishing and roughing
aluminium alloys and non-
ferrous materials
High precision and highspeed
machining vc= 5000 m/min
Alumimum alloy body
Run-out less than 10µm
Easy assembling
l
l
l
l
l
High speed face mill for
Aluminium
Small diameter cutter for small
machines
High speed roughing and
nishing with SumiDia DA2200
High speed capability of
rpm = 20.000
Economical PCD insert NF type
l
l
l
l
High precision SUMIDIA
Drills
PCD cutting edge is brazed on
to a solid carbide shank.
From general to high precision
drilling of Aluminium alloys
DML type is suitable for
chamfering and stepped drilling
l
l
l
l
l
l
l
”BN Finish Mill” for
nishing grey cast iron
High speed machining
vc= 1500 m/min
Excellent surface roughness
Rz=3,2
Run-out less than 10µm
Easy assembling
”Mould Finish Master”
SUMIBORON Micro Ball Nose
Endmills
High precision machining of
hardened steels < HRC70 with
long tool life
Super tough grade
SUMIBORON BN350 prevents
chipping of the cutting edge
R accuracy : ±0,005mm
”Helical Master”
SUMIBORON Endmill
Spiral CBN brazed cutting edge
for super nishing hardened
steel (HRC50~60)
Dry machining
Stable cutting
High accuracy
Excellent swarf evacuation
l
l
l
l
l
”Mould Finish Master”
SUMIDIA Binderless Endmills
l
l
l
l
NPDRS - radius endmills
NPDB(S) - ball nose endmills
For nishing of carbide and
brittle materials
High precision machining and
long tool life
New
M36
≈
2,0 3,0 4,0 5,0 6,0
- New ultra small boring bar
with CBN cutting edge
- Internal coolant
- Easy setting and handling
- High accuracy
- Carbide body for high rigidity
- One sleeve for different diameters
Features Basic System
Sleeve
CBN-Insert
Boring bar (internal coolant)
SEXC - Indexable CBN Insert TypeBSME - CBN Brazed Cutting Edge Type
Min. bore diameter: Ø4,0-6,0mmMin. bore diameter: Ø2,5-5,0mm
2 Types of CBN Small Hole Boring Bar System
Clamp screws
Location pin for controlled
cutting edge position
Excellent repeatability of boring bar
(deviation within 0,020mm)
Application Range
High Precision
Bore Diameter (mm)
SEXC
Type
2 corner inserts
Internal coolant
hole (standard)
Unique cutting
edge shape
with high quality
and sharpness
Internal coolant
hole (standard)
Clamp screws
Location pin
Boring bar
Sleeve
Clamp screws
Sleeve
Location pin
Boring bar
CBN Small Hole Boring Bar Systems
BSME/SEXC Series
BSME
Type
Recommended Cutting Conditions
Spindle Speed
(n)
Depth of Cut (ap)
Feed Rate (f)
>2000min-1
0,01 - 0,15mm
0,01 - 0,1mm/rev
Low speed may cause chat-
tering and chipping on the
cutting edge.
Excessive depth of cut may
cause larger tool deection
resulting in deterioration of
bore accuracy.
-
Sumiboron / SumiDia
Tools
M37
0 500 1.000 1.500 2.000 0 500 1.000 1.500
1.700
600
1.500
1.000
Ø5,0
Ø4,0
CBN Small Hole Boring Bar Systems
BSME/SEXC SeriesBSME/SEXC SeriesBSME/SEXC SeriesBSME/SEXC Series
Accessories
Sleeve
Alignment
Tool
Wrench
Mounting Instruction
Insert alignment tool into the sleeve until you connect
with the pin inside.
Gently lock the screws to hold.
1.
Locate the sleeve into your tool-holding system.
Gently lock the screws to hold.
2.
Clock the at of the alignment tool into a straight
position.
3.
Use pre setting machine to set the diameter of the
boring bar.
4.
After adjustment,
equipped boring bar
has automatically cut-
ting peak height
of
zero on the center of
tool.
Application Example
BSME Hardened Alloy Steel Valve Component SEXC Bearing Steel Small Automotive Component
The BSME type provides stable machining.
Tool life is over 2 times longer than competitor´s CBN tool.
The SEXC type provides drastically reduced tool costs.
Tool life is 1,5 times longer than competitor´s brazed CBN tool.
Indexable Type
BSME
Comp.
CBN tool
Brazed Type
SEXC
Comp. brazed
CBN tool
Work Material:
Tool:
Grade:
Cutting Conditions:
Work Material:
Holder:
Insert:
Cutting Conditions:
Hardened alloy steel valve component (automotive component)
BSME R50020D2S6
BN2000
vc= 135m/min
f = 0,02mm/rev
ap= 0,10mm
Dry
Bearing steel small automotive component (60HRC)
E06D2 SEXC R/L03-04P
ECXA 030X02LF (BN2000)
vc= 50m/min (4.000rpm)
f = 0,02mm/rev
ap= 0,02mm
Wet
Output (pcs) Output (pcs)
Sumiboron / SumiDia
Tools
M38
BN2000 Ød1f l2l1Ødh6
RL
BSME R/L 25020D2S6 l l
2,5 2,0 1,20
5,3 32,0
6,0 0,2
1
HBSM6020
BSME R/L 25020D3S6 l l 7,8 34,5
BSME R/L 25020D4S6 q q 10,3 37,0
BSME R/L 30020D2S6 l l
3,0 2,5 1,45
6,3 32,8
2
BSME R/L 30020D3S6 l l 9,3 35,8
BSME R/L 30020D4S6 q q 12,3 38,8
BSME R/L 35020D2S6 l l
3,5 3,0 1,70
7,3 33,5
BSME R/L 35020D3S6 l l 10,8 37,0
BSME R/L 35020D4S6 q q 14,3 40,5
BSME R/L 40020D2S6 l l
4,0 3,5 1,95
8,3 33,9
BSME R/L 40020D3S6 l l 12,3 37,9
BSME R/L 40020D4S6 q q 16,3 41,9
BSME R/L 45020D2S6 l l
4,5 4,0 2,20
9,3 35,0
BSME R/L 45020D3S6 l l 13,8 39,5
BSME R/L 45020D4S6 q q 18,3 44,0
BSME R/L 50020D2S6 l l
5,0 4,5 2,45
10,3 35,8
BSME R/L 50020D3S6 l l 15,3 40,8
BSME R/L 50020D4S6 q q 20,3 45,8
l1l1
l2l2
R/L 2 0B S M D 33 5 0 S 6E
BSME
AFBSM60 l
HBSM6020 l6,0 80 BT0506 TH025
Ø20 ØDs
l1
ØDsl1
10° 10°
5°
f
Ød1
f
5°
Ød1
l
=
q
=
BSME-Type with Internal Coolant
ØDmin
ØDmin ØDmin
Boring Bar
Description
Grade Dimensions (mm) Applicable
Sleeve
Fig.
Fig. 1 Fig. 2
Identication
Sumitomo
CBN Product
Special Mini
Solid Carbide
Bar with Inner
Coolant
R: Right Hand
L: Left Hand
Minimum
Bore Diameter
(Ø3,5mm)
Nose Radius
of Edge
(Ø0,20mm)
L/D - Ratio of
Working Length
Shank
Diameter
General, Facing
Description Stock
Adapter Sleeve and Parts
Wrench
Sleeve
Screw
Dimensions (mm)
Alignment Tool
Description Stock
Sharp edge (no honing)
Ødh6
Ødh6
CBN Small Hole Boring Bar System
BSME Series
Euro stock
Delivery on request
Sumiboron / SumiDia
Tools
RLØd1f l2l1Ødh6
E06D2 SEXC R/L 03-04P
l l 4,0 3,75 1,95 833,75
6,0
13°
HBSM6020
MIB1,6-2,0
0,2 SDBSM
E06D3 SEXC R/L 03-04P
l l 12 37,75
E06D2 SEXC R/L 03-05P
l l 5,0 4,75 2,45 10 35,25 12° MIB1,6-2,5
E06D3 SEXC R/L 03-05P
l l 15 40,25
E06D2 SEXC R/L 03-06P
l l 6,0 5,75 2,95 12 36,75 11° MIB1,6-3,0
E06D3 SEXC R/L 03-06P
l l 18 42,75
y
l1
l2
f
y
BN2000 BN7000
ECXA030X02 LE NU2 l0,2
ECXA030X02 LF NU2 l l 0,2
Ø3,31
75°
1,15
7°
AFBSM60 l
HBSM6020 l6,0 80 BT0506 TH025
Ø20 ØDs
l1
ØDsl1
D 2 E C 0 3 0 4
-
S X R/L PE 0 6
SEXC 10°
Ødh6
5°
Ød1
M39
SEXC-Type with Internal Coolant
Description Applicable
Sleeve
Ø
Dmin
Boring Bar
Spare Parts
Dimensions (mm) Insert
Screw Wrench
Stock
CBN Insert
Description
Grade
Nose
Radius
(mm)
Identication
Carbide Bar
with
Coolant Hole
L/D Ratio
of Working
Length
Shank
Diameter
(Ø6mm)
Insert Clamp
System
S = Screw Type
Insert Shape
E = Diamond
75°
Approch Angle
of Main Cutting
Edge
Insert Relief
Angle
C = 7°
R: Right Hand
L: Left Hand
Insert Size
(ØIC)
Minimum Bore
Diameter
(Ø4,0mm)
Standard
Content
includes
Wrench
Description Stock
Adapter Sleeve and Parts
Wrench
Sleeve
Screw
Dimensions (mm)
Alignment Tool
Description Stock
General, Facing
ØDmin
Cutting Edge
Preparation
sharp + hone
sharp
Notes:
Applicable wrench SDBSM is recommended
when fastening the insert screw.
Please check insert screw occasionally and
replace it in time.
CBN Small Hole Boring Bar System
SEXC Series
Sumiboron / SumiDia
Tools
M40
BNBB 03 R
BNBB 04 R
BNBB 05 R
BNBB 06 R
BNBB 08 R
l
l
l
l
l
HBB 316
HBB 416
HBB 516
HBB 616
HBB 816
l
l
l
l
l
SUMIBORON
(CBN)
BN250
HBB 316
HBB 416
HBB 516
HBB 616
HBB 816
Dmin d l1 h r
d1 L d2 H
3
4
16 100 5 15
6
8
3,5 3 60 2,4 0,2
4,5 4 60 3,4 0,2
5,5 5 80 4,4 0,2
6,5 6 80 5,4 0,2
8,5 8 100 7,4 0,2
BT 0404 TH 020
30 ~ 150 m/
min
0,03 ~ 0,2
mm
-
l
=
Cat. No.
Stock
Cat. No.
Stock
Sumiboron / SumiDia
Tools
SUMIBORON Small Hole Boring Tools
BNBB Type
BNBB (Carbide shank)
Dimensions (mm)
Dimensions (mm)
Screw Wrench
Applicable
holder
Grade of
brazed cutting
edge
„Sumiboron“ Brazed Boring Tools for Small Hole Boring
Holder Spare Parts
Work
Material
Hardened
steels
(HRC45~68)
Cutting
speed (vc)
Feed rate ( f ) 0,03 ~ 0,1
mm/rev
Depth of cut
(doc)
Low speed may cause chattering
in cutting process and chipping
occurence on the cutting edge.
Excessive depth of cut may
cause larger deformation of
tool,resulting in deterioration
of bore accuracy.
SUMIBORON BN250 Notes
Adjust overhang to achieve absolute minimum.
For use of a small diameter brazed boring tool, select
high speed and small feed rate, as much as possible.
Recommended Cutting Conditions Precaution On Use
BNBB type small hole boring tools for hardened work pieces
up to diameter 3,5 mm
For Hardened Steel
l
l
Euro stock
M41
ZNEX (CBN)
Dmin d l1 h
g
TBGN
(CBN)
BNZ 606 R
BNZ 608 R BFTX 0204 N TRX 06
BNZ 610 R
BNB 508 R/L BNBC BH 0306 BNBW-2 TH 020
BNB 512 R/L BNBC FBUP-3-A0-9 BNBW-4 TH 020
BNB 516 R/L BNBC BH 0310 BNBW-4 TH 020
BNB 520 R/L BNBC BH 0310 BNBW-7 TH 020
80 ~ 120 m/min
0,03 ~ 0,2 mm
D min. = 7,0 mm
D min. = 10,0 mm
ZNEX 0401
7 6 80 5,5 -14°
9 8 100 7,5 -12°
11 10 125 9,5 -10°
13 12 130 11 -8
BNZ 606 R
BNZ 608 R
BNZ 610 R
BNZ 612 R
l
l
l
l
TBGN 0601
10 8 140 7 -9°
14 12 160 11 -6°
18 16 180 14 -5°
22 20 180 18 -4°
BNB 508 R/L
BNB 512 R/L
BNB 516 R/L
BNB 520 R/L
l l
l l
l l
l l
0,5
Sumiboron / SumiDia
Tools
SUMIBORON Small Hole Boring Bars
BNZ / BNB Type
Shank size ød (mm)
Overhang length (mm)
Stable performance area
Carbide shank
Steel shank
Chattering area
Dimensions (mm)
Applicable insert
Holder
Screw
Wrench
Boring Bars for Small Hole Boring
Spare Parts for BNZ
Holders Performance Area
Holder Clamp Clamp bold Nut Wrench
Spare Parts for BNB
Work material: Alloy steel (HRC 60)
Cutting conditions: vc = 100 m/min
f = 0,1 mm/rev
doc = 0,2 mm
Recommended Cutting
Conditions
BNZ type BNB type
For Hardened Steel
Cat. No.
Stock
Cutting speed
Feed rate
Depth of cut
0,03 ~ 0,1 mm/rev
Holder ”HBB616” for
BNZ606 (ød=6mm)
BNZ (Carbide shank)
BNB (Carbide shank)
RLh b l1f h1hbw (*) l
GWB R/L 2020-45
q q
20 20 151
(150) 25 20 5
1,5≤cw≤4,5 3,5~5,0
BX
0520T
BFTX
0511N
GSP
06
TRX
20
GWB R/L 2525-45
l l
25 25 151
(150) 30 25
-
GWB R/L 2525-60
l l
25 25 151 30 25
-
4,5≤cw≤6,0 5,0
M42
BN250
BNC30
G
5,0
l
=
q
=
PSC
f
w
h1
l1
b
h
hb
l
3°
GWB
CBN Grooving System for
Hardened Steels
Cat. No. Stock Dimensions (mm)
Sumiboron / SumiDia
Tools
SUMIBORON Grooving Tool Holder
GWB / PSC Type
Features
80 degree tangentially
mounted insert improves
rigidity
Grade Application Features
Uncoated CBN grade for continuous cut
grooving applications
Tough new CBN coated grade developed for
interrupted cut grooving applications
Continuous
grooving
Interrupted
grooving
Grades
Tangential insert
Tough new coated CBN grade
for interrupted hard grooving
Coated CBN grade
BNC30G
The double clamping system
increases stability so even
axial feeds are possible.
Double clamping system
Wide range of width’s and
grades for continuous and
interrupted cut grooving
operations
Wide insert range
1,5 – 6,0mm
Holders
Clamp
nger
Clamp
screw
TF 72
(Right
handed)
TF 73
(Left
handed)
Insert
screw Spring Wrench
Spare Parts
Right handed tool holders are applicable with right handed inserts.
Euro stock
Delivery on request
GWB Type
ISO-PSC
Polygon
Modular
CGA Inserts
Remark: Inserts are not included.
External Grooving External
Grooving Tool Holder GWB Type
Appl.
Insert
No.
New
M43
BN250, BNC30G
l————————––——l
60 80 120 150
l————————––——l
0,03 0,04 0,08 0,1
CGA R/L 1504 150
CGA R/L 1504 200
CGA R/L 1504 250
CGA R/L 1504 300
CGA R/L 1504 350
CGA R/L 1504 400
CGA R/L 1504 450
CGA R/L 1506 500
CGA R/L 1506 550
CGA R/L 1506 600
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
l l l l
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
6,0
3,5
4,0
5,0
0,2
15,875
4,76
6,35
GWB R/L 2020 - 45
GWB R/L 2525 - 45
GWBCM R/L - 45
GWB R/L 2525 - 60
GWBCM R/L - 60
BN250 BNC30G
R L R L
w (*) l r I.C. T
*)
w
F
L
Ø
F
L
Ø
PSC 40GM00 R/L
l l 40 22 82,0
BFTX0619N LT25
PSC 50GM00 R/L
l l 50 27
PSC
40GM90
R/L
l l 40 43 52,5
PSC 50GM90
R/L
l l 50 48 55,0
GWBCM R/L 45 l l 1,5 - 2,0 3,5
CGA1504
□□
0BFTX0511N TRX20 CLWN01 BX0414 LH0302,5 - 3,0 4,0
GWBCM R/L 60 l l 3,5 - 6,0 5,0 CGA1506
□□
0
PSC
7,5
5,0 3,0
RL
RL
Ø
(mm)
F
(mm)
L
(mm)
Sumiboron / SumiDia
Tools
SUMIBORON Grooving Tool Holder
GWB / PSC Type
Coolant:
Dry / wet (for continuous cut)
Dry only (for interrupted cut)
Remarks:
To avoid thermal cracking of the cutting edge
when interrupted cutting please ensure workpiece
remains dry.
Material Hardened steel
Cutting speed (m/min)
Feed rate (mm/rev)
Grade
Recommended Cutting Conditions
Cat. No.
Stock Dimensions (mm)
Applicable Holder
CGA Inserts
Special widths available on request
Insert
No.
Cat. No.
Cat. No.
Cap
Screw Wrench
Grooving
Width w (mm) Inserts Insert
Screw Wrench Clamp
Finger
Cap
Screw Wrench
Grooving
Depth l
(mm)
Holders
Cassette
ISO-PSC Polygon Modular CGA Grooving System
New
M44
80 ~ 120 m/min
BNGG R/L 2525-TT
BNTT 1020 R/L
BNTT 1530 R/L
l
q
l q
l q l q
1,0 ~ 2,0 0,13 25 6,0
1,5 ~ 3,0 0,13 25 6,0
BNTT
BNGG R/L 2525 -TT
BN250 BN300 BNX20
R L R L R L
r l1 s
BNGG R/L 2525 - TT BNGS R/L TT
BNGC R/L
FMJ GSP 6 ø1,8x45
BX 0615 LH 050
BX 0414 LH 030
28,5 5 150 BNTT 1020 R/L
BNTT 1530 R/L
f l 2 l 1
R L
l q
l
=
q
=
Pitch
Sumiboron / SumiDia
Tools
Holder Support Clamp Adjust
Spring Screw Wrench
screw
Inserts
Cat. No.
Stock Dimensions
(mm)
Applicable Holder
Spare Parts
Cat. No. Stock Dimensions
(mm)
Applicable Insert
Threading
(for clamp )
(for support)
• Inserts also suitable for existing BNG2525R type holders
Recommended Cutting
Conditions
SUMIBORON Threasing Tool Holder
BNGG Type For Hardened Steel
„Sumiboron“ Holders
Threading
Cutting
speed (vc)
Feed rate ( f )
Max. pitch:
3,0
mm
Euro stock
Delivery on request
M45
HBB 2516
HBB 3516
HBB 4516
HBB 616
HBB 2516
HBB 3516
HBB 4516
HBB 616
HBB 4516
HBB 616
DA2200
DABB 025 CR
DABB 035 CR
DABB 045 CR
DABB 060 CR
DABB 025 NR
DABB 035 NR
DABB 045 NR
DABB 060 NR
DABB 045 BR
DABB 060 BR
Dmin d l1 h r
3,0 2,5 60 2,2 0,1
4,0 3,5 60 3,2 0,1
5,0 4,5 80 4,1 0,1
7,0 6,0 80 5,2 0,1
3,0 2,5 60 2,2 0,1
4,0 3,5 60 3,2 0,1
5,0 4,5 80 4,1 0,1
7,0 6,0 80 5,2 0,1
7,0 4,5 80 4,0 0,1
9,0 6,0 80 5,5 0,1
d1 L d2 H
2,5
3,5
16 100 4,5 15
6,0 BT 0404 TH 020
DABB-CR
DABB-NR
DABB-BR
HBB 2516
HBB 3516
HBB 4516
HBB 616
l
l
l
l
l
q
l
q
q
l
q
q
q
Sumiboron / SumiDia
Tools
Cat. No.
Dimensions (mm) Screw Wrench
Holder Spare Parts
Stock
Spindle revolution Feed rate Depth of cut Coolant
> 2000 rpm
0,03 ~ 0,1 mm/rev
0,03 ~ 0,2 mm
Wet
For small boring
For proling and corner grooving
For back boring
Recommended Cutting Conditions
SUMIDIA Small Hole Boring Bars
DABB Type
DABB
(Solid carbide shank) Cat. No.
Stock Dimensions (mm)
Applicable
Holder
„Sumidia“ Brazed Boring Tools for Small Hole Boring
For Aluminium
H1
DA1000
DA2200
DA1000
DA2200
l
l
s
l
s
l
l
M46
SDET 1204 ZDFR
SNEW 1204 ADFR-W-NF
SNEW 1204 ADFR-NF
32
RF 4080 R-S
RF 4100 R-S
RF 4125 R-S
RF 4160 R-S
RF 4200 R-S
RF 4250 R-S
RF 4315 R-S
80 82 60 50 27 12,4 7,0 29 6 0,7
100 102 75 50 32 14,4 8,5 29 6 1,0
125 127 75 63 40 16,4 9,5 29 8 1,6
160 162 100 63 40 16,4 9,5 29 10 2,6
200 202 130 63 60 25,7 14,0 38 12 3,6
250 252 130 63 60 25,7 14,0 38 16 6,0
315 317 240 80 60 25,7 14,0 40 18 11,0
ø D ø d1 ø d2 H ø d3 a b l1
RF 4000 3,0
1.
2.
3.
l
l
l
q
q
q
q
RFC RFS BX0620 BTD0510
FBUP2-A0-8
RFJ
BFTX0509N
TH015, TH025
TH050
TTX20
RF-SET
TH050
TH015,TH025
s
s
q
RFB
RFBW
RFD
RFR
RFF
10,0 3,0 5,0
l
=
q
=
s=
Cover
Position
setting stoper
Main
clamp
screw
Sub
clamp
screw
Cover
clamp
screw
Adjustment
screw
Insert
clamp
screw
Hex wrench Torque wrench
Dial-gauge is not included.
Spare Parts
Dummy Blade
Setting Gauge
Standard type
Wiper type
For carbide insert
For Sumidia insert
”Sumidia” Blade
Cat. No.
PCD grade
DA2200 Stock
Cartridge
Cat. No.Shape
Stock
For easy assembling:
PCD blade RFB
PCD blade RFB (wiper type)
For nishing:
Cartridge RFF
PCD insert SNEW 1204 ADFR-NF (standard type)
SNEW 1204 ADFR-W-NF (wiper type)
PCD grade: DA2200
For roughing:
Cartridge RFR
Uncoated carbide insert
SDET 1204 ZDFR, grade: H1
Cutting Insert Selection
PCD insert
Carbide insert
PCD insert wiper type
Structure
Cartridge
Insert
screw
Screw
Ni alloy plated
steel cover
Sub clamp
screw
Main clamp
screw
Position setting
stopper
Adjustment
screw
SUMIDIA Face Mill
RF Type
High Speed Finishing of Aluminium Alloy
Mounting
Body
Type Cat. No.
max.
depth
of cut
Weight
(Kg)
Fig.
Number
of
teeth
Stock Dimensions (mm)
Fig. 1 Fig. 2 Fig. 3
Remark: PCD blades and inserts are not included.
Cat. No.Shape Grade
Insert for Roughing and Finishing
Stock
Sumiboron / SumiDia
Tools
Euro stock
Delivery on request
To be replaced by new item
M47
1,8 x 45
SRF 30 R-ST
SRF 40 R-ST
SRF 50 RS
SRF 63 RS
q
q
q
q
s
s
s
30 3 1 0,34
40 4 1 0,50
50 5 2 0,59
63 6 2 0,67
SUMIDIA
DA2200
SNEW 09T3 ADTR-NF
SNEW 09T3 ADTR-U-NF
SNEW 09T3 ADTR-R-NF
l
2.500 4.000 5.000
0,05 0,08 0,10
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
–
– –
– –
– –
Si < 13%
2.000 ~ 5.000 ~ 4.000
–
0,05 ~ 0,2 ~ 3,0 ~ 5,0
Si
≥
13%
1.000 ~ 2.500
400 ~ 800 ~ 800
–200 ~ 400
TRD15
TH020
øD(mm)
1
2
3
Wrench
Hex wrench
Torque wrench
Recommended Cutting Conditions for RF and SRF Type Cutters
Work Material Process Grade Cutting Speed (m/min)
RF Type SRF Type
Feed Rate
(
mm /tooth) RF Type SRF Type
Depth of Cut (mm)
Aluminium Alloy
Finishing DA2200 (PCD)
Roughing H1 (Carbide)
Finishing DA2200 (PCD)
Roughing H1 (Carbide)
Feed Rate, ft (mm/tooth)
Cutting Conditions
Feed Speed, vf (mm/min)
D.O.C.
(mm)
Feed
Cat. No. Cutting
Edge
Fig
Standard
Wiper
Nose Radius
Fig. 1 Fig. 2 Fig. 3
l
l
l
l
l
Standard inserts and Wiper inserts can be used on the same cutter body.
Standard inserts with nose radius should be used where vibration is
present. As such, Wiper-inserts will not be appliccable.
Inserts can be regrind 3 times (up to minimum IC diameter 9,225mm).
When using reground inserts, it is advisable to reconrm insert height and
cutting diameter with a tool pre-setter.
Do not mix new and reground inserts, or even inserts with different regrind
amount on the same cutter.
Cutter: SRF 50 RS
Insert: SNEW 09T3 ADFR-NF (DA2200)
n : 10.000 rpm
Width: 35mm at D.O.C. indicated above
Inserts are sold seperately.
Cat. No.
Stock No. of
teeth
Fig. Weight
(Kg)
Fig. 1 Fig. 2
The contains guidelines on the maximum D.O.C., determined from internal tests.
”O” mark indicates the possible application range. Actual cutting conditions
should be set, based on actual machine and work characteristics.
Body
Insert
Maximum D.O.C. Guide (SRF50RS, 5 teeth)
Spare Parts
Insert screw
Adjustment screw
SUMIDIA Face Mill
SRF Type
High Speed Finishing of Aluminium Alloy
Sumiboron / SumiDia
Tools
M48
l l
l
=
q
=
Sumiboron / SumiDia
Tools
Milling of ductile cast iron and alloy steel casting do not produce the best
results.
Dry cutting is recommended. Wet cutting will result in chipping of cutting
edges in the early stages due to thermal cracking.
Metal removal rate (cm3)
Cutting speed (m/min)
Metal removal rate (cm3)
Work material : GG25 HB240 (Pearlite)
Cutting speed : vc = 600 ~ 4000 m/min
Feed rate : ft = 0,15 mm/tooth
Depth of cut : doc = 0,5 mm, Dry
Work material : GG25 HB240 (Pearlite)
Cutting speed : vc = 400 ~ 4000 m/min
Feed rate : ft = 0,15 mm/tooth
Depth of cut : doc = 0,5 mm, Dry
Flank wear VB (µm)
l
l
Performance
Tool Life Diagram Estimated Tool Life
FMU Type
GG25~GG30 (HB200~250) grey cast iron with pearlite matrix,
and ferrite matrix (HB130~160)
Application examples: engine block, cylinder block, etc
Speed: vc = 800 ~ 2000 m/min
Feed: ft = 0,1 ~ 0,3 mm/tooth
Depth: doc = 0,5 mm or less
Dry cutting
FMU Type: ø80 ~ ø315 mm
Insert: SNEW1203ADTR/L
Low cutting force type: SNEW1203ADTR/L-S
Application
Recommended Cutting Conditions
Specications
High speed machining vc = 1.500 m/min
Excellent surface roughness Rz=3,2 (Ra=1,0)
Safety structure for the centrifugal force under high speed
cutting conditions
Run-out is less than 10µm
Easy assembling method using the setting gauge
Running cost is reduced because of economical insert
l
l
l
l
l
l
Features
High Speed Finishing of Grey Cast Iron
SUMIBORON ”BN Finish Mill”
Euro stock
Delivery on request
M49
RF-SET
RL
SNEW 1203 ADT L/R
SNEW 1203 ADT L/R-S
l BN700
BN700
1
2
FMUU
BFTX0509N
FMUJ P3 TRX20 1,8 x 45
BH0620
BTD0609
FMUE WB5-10 TH040 LH030 LH025
FMU 4080 R-S
FMU 4100 R-S
FMU 4125 R-S
FMU 4160 R-S
FMU 4200 R-S
FMU 4250 R-S
FMU 4315 R-S
80 82,8 60 63 27 12,4 7,0 25 6 1,6
100 102,8 76 63 32 14,4 8,5 29 8 2,4
125 127,8 75 63 40 16,4 9,5 29 10 3,4
160 162,8 100 63 40 16,4 9,5 29 12 5,6
200 202,8 130 63 60 25,7 14,0 38 16 9,2
250 252,8 130 63 60 25,7 14,0 38 20 14,3
315 317,8 240 80 60 25,7 14,0 40 24 27,8
R L ø D ø d1 ø d2 H ø d3 a b l 1
FMU 4000 0,5
2.
4.
5.
1.
3.
l
l
q
q
q
q
5,0
Sumiboron / SumiDia
Tools
Cartridge Screw
Adjustment screw
O-ring Wrench Wrench
Cat. No. Stock CBN
grade Figure
Screw Screw
Setting clamp Double screw
Wrench Wrench Wrench
Dial-gauge is not included.
Spare Parts
CartridgeInserts
Gauge
Fig. 1 Fig. 2
Mounting
Type Cat. No.
max.
depth
of cut
Weight
(Kg)
Fig.
Number
of
teeth
Stock Dimensions (mm)
SUMIBORON ”BN Finish Mill”
FMU Type
Body
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
Specications
Approach angle: 90°
Axial rake angle: + 8°
Radial rake angle: + 2°
Max. depth of cut: 0,5 mm
Structure
insert Cartridge
Screw
Screw
Double
screw
Setting clamp
M50
BN350
BNES 1060
BNES 1080
BNES 1100
BNES 1120
BNES 1140
BNES 1160
q
q
q
q
q
q
øD ød l1 l2 L
6,0 10 7,0 11 60
8,0 10 10,0 14 70
10,0 12 12,0 17 75
12,0 12 14,0 20 80
14,0 16 16,0 21,5 80
16,0 16 18,0 24 80
vc = 100 ~ 170 m/min vc = 80 ~ 150 m/min
n = vf (mm/min) =
3200 ~ 8000 150 ~ 370
n = vf (mm/min)
2100 ~ 4800 120 ~ 270
n = vf (mm/min) =
1600 ~ 3400 110 ~ 230
ø 6 ~ 8
ø 10 ~ 12
ø 14 ~ 16
n = vf (mm/min) =
4000 ~ 9000 240 ~ 540
n = vf (mm/min) =
2700 ~ 5400 180 ~ 360
n = vf (mm/min) =
2000 ~ 3800 140 ~ 260
ø D
D
”Helical Master” BNES 1120
0,10 -
0,08 -
0,06 -
0,04 -
0,02 -
0 -
l l l l l
1 2 3 4 5
8 mm
ø10 mm
0,05
mm
l l
4 mm
ø8,0 mm
0,05
mm
l
=
q
=
doc
w
oc
Sumiboron / SumiDia
Tools
A direction B direction
A direction B direction
Performance
Long Tool Life and High Efciency Excellent Surface Roughness
Work material: X155CrVMo12-1
Hardness: HRC 60
Cutting data:
vc = 100 m/min (Helical Master)
vc = 40 m/min (Competitor’s coated
solid carbide endmill)
vf = 186 mm/min
Down-cut milling
Dry cutting
woc
≤
0,08 mm
woc
≤
0,12 mm
woc
≤
0,15 mm
woc
≤
0,1 mm
woc
≤
0,15 mm
woc
≤
0,2 mm
Tooling example
Hardened steel (HRC 50 ~ 57) Hardened steel (HRC 58 ~ 65)
Recommendation: Dry cutting (Air coolant)
Down-cut milling
Minimise the overhang
Use a rigid machine
Flank wear width
(VB / mm)
Cutting length (m)
Competitor’s coated solid carbide endmill for
shoulder milling hardened steel
--> Vibration
Work material: 15Cr3
Hardness: HRC 55~58
Cutting data: vc = 130 m/min
vf = 310 mm/min
Down-cut milling
Dry cutting
Conventional straight ute CBN endmill, ø 8,0
”Helical Master” BNES 1080
ø 8,0
SUMIBORON
”Helical Master”
Helical Cutting Edge
Special Pocket Design
SumiBoron
BN350 grade
Spiral CBN Endmill for Hardened Steel
BNES Type
Cat. No.
Stock
Dimensions (mm)
Endmills BNES Type with 1 Spiral Flute
Cutting speed: vc (m/min), Spindle revolutions: n (rpm), Feed per tooth: ft (mm/ tooth), Feed speed: vf (mm/min)
Recommended Cutting Conditions
Helix angle : 15˚
right-hand cut, right-hand helix
Depth of cut : doc
≤
D
Euro stock
Delivery on request
M51
BN350
BNBP 2 R020-012 4
BNBP 2 R030-015 4
BNBP 2 R050-025 4
BNBP 2 R075-040 4
BNBP 2 R100-055 4
BNBP 2 R020-012 6
BNBP 2 R030-015 6
BNBP 2 R050-025 6
BNBP 2 R075-040 6
BNBP 2 R100-055 6
BNBP 2 R020- 012 4
l
l
l
l
l
l
l
l
l
l
R øD L ød1 ød l1 l2
0,2 0,4 50 0,37 4 0,3 1,2
0,3 0,6 50 0,57 4 0,4 1,5
0,5 1,0 50 0,97 4 0,6 2,5
0,75 1,5 50 1,47 4 0,9 4,0
1,0 2,0 50 1,97 4 1,4 5,5
0,2 0,4 50 0,37 6 0,3 1,2
0,3 0,6 50 0,57 6 0,4 1,5
0,5 1,0 50 0,97 6 0,6 2,5
0,75 1,5 50 1,47 6 0,9 4,0
1,0 2,0 50 1,97 6 1,4 5,5
h
MOULD FINISH MASTER
( ~ HRC52) ( ~ HRC62) ( ~ HRC70)
R 0,2
R 0,3
R 0,5
R 0,75
R 1,0
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
0,02 0,03 0,03
0,02 0,03 0,03
0,03 0,05 0,05
0,04 0,08 0,1
0,05 0,1 0,1
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
17.000 ~ 50.000
0,02 0,01 0,02
0,02 0,01 0,02
0,03 0,03 0,04
0,04 0,05 0,05
0,05 0,05 0,05
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
20.000 ~ 50.000
17.000 ~ 50.000
0,015 0,01 0,02
0,015 0,01 0,02
0,02 0,02 0,03
0,03 0,02 0,05
0,03 0,03 0,05
MOULD
FINISH
MASTER
0,025
0,020
0,015
0,010
0,005
0
MOULD FINISH MASTER
MOULD FINISH MASTER
l l l l
0 50 100 150 200
--
0,04 --
0,03 --
0,02 --
0,01 --
Sumiboron / SumiDia
Tools
Spindle revolutions: N (rpm), Feed rate per tooth: ft (mm/tooth), Depth of cut: doc (mm), Wide of cut: woc (mm)
Pre-hardened steel, Die steel
(1) For stable machining, a more rigid machine is recommended.
(2) Air blast or oil mist coolant is recommended.
(3) Shorten overhang as much as possible.
Die steel High speed tool steel
n
(rpm)
ft
(mm/tooth)
doc
(mm)
Woc
(mm)
n
(rpm)
ft
(mm/tooth)
doc
(mm)
Woc
(mm)
n
(rpm)
ft
(mm/tooth)
doc
(mm)
Woc
(mm)
Material
Cutting data
Radius
(mm)
doc
Woc
Excellent surface nish compared with competitor’s CBN and coated carbide endmills
Machined SurfaceWear Resistance
Coated carbide
endmill
Tool life difference
10 times
High Speed Machining
Competitor’s CBN endmill
Surface blemish
R1,0 Ball endmill, Work material: X155CrVMo12-1 (HRC60)
Cutting data: n = 20.000 rpm
, ft = 0,05 mm/tooth (vf = 2.000mm/min)
doc = 0,05 mm, woc = 0,05 mm,
Air blast
Competitor’s
CBN
endmill
Cutting Length: 100m
Width of Flank Wear (mm)
R1,0 Ball endmill,
Work material: X155CrVMo12-1 (HRC60)
Cutting data:
n = 40.000 rpm,
ft =
0,05 mm/tooth (vf = 4.000mm/min)
doc = 0,05 mm, woc = 0,05 mm, Oil mist
Cutting Length (m)
Width of Flank Wear (mm)
Cat. No.
Stock
Dimensions (mm)
4,0 mm (Shank Diam.)
6,0 mm (Shank Diam.)
Endmill
Identication
Number of teeth Radius of ball nose
Neck length (l2)
Shank Diam.
CBN Small Diameter Ball Nose Endmills
Endmills
Recommended Cutting Conditions
Important Notes
Performance
Characteristics / Application
l
l
l
High precision machining of hardened steels < HRC70 with
long tool life
Super tough grade SUMIBORON BN350 prevents chipping
of the cutting edge
R accuracy : ±0,005mm
BNBP Type
SUMIBORON ”MOULD Finish Master”
M52 m
=
R
(mm)
ap
(mm)
ae
(mm)
0,2 0,10 40.000 100 0,001 0,001
0,3 0,15 40.000 150 0,002 0,001
0,5 0,25 40.000 200 0,003 0,001
1,0 0,55 40.000 400 0,005 0,003
2,0 0,55 40.000 600 0,010 0,005
ØDr
0,02
r
0,05
r
0,1
r
0,2
0,2 m m
0,3 m m
0,5 m m
1,0 mmm
2,0 mmm
NPDR 1 020
SR002 006-
NPD10
ØDRLØd1Øds0,5° 1° 1,5° 2° 3°
NPDRS 1020 R002-006 m0,2 0,02 0,10 0,6 40 0,175 40,61 0,62 0,63 0,64 0,66
1020 R005-006 m0,2 0,05 0,10 0,6 40 0,175 40,61 0,62 0,63 0,64 0,66
1030 R002-010 m0,3 0,02 0,15 1,0 40 0,27 41,01 1,03 1,04 1,06 1,09
1030 R005-010 m0,3 0,05 0,15 1,0 40 0,27 41,01 1,03 1,04 1,06 1,09
1050 R005-015 m0,5 0,05 0,25 1,5 40 0,47 41,61 1,66 1,72 1,78 1,92
NPDRS 1050 R010-015 m0,5 0,10 0,25 1,5 40 0,47 41,61 1,66 1,71 1,77 1,91
1100 R005-030 m1,0 0,05 0,55 3,0 40 0,95 43,40 3,52 3,65 3,78 4,08
1100 R010-030 m1,0 0,10 0,55 3,0 40 0,95 43,40 3,52 3,64 3,77 4,07
1100 R020-030 m1,0 0,20 0,55 3,0 40 0,95 43,40 3,51 3,63 3,76 4,05
1200 R005-040 m2,0 0,05 0,55 4,0 40 1,95 44,44 4,59 4,75 4,93 5,33
NPDRS 1200 R010-040 m2,0 0,10 0,55 4,0 40 1,95 44,43 4,59 4,75 4,92 5,31
1200 R020-040 m2,0 0,20 0,55 4,0 40 1,95 44,43 4,58 4,74 4,91 5,29
2
ap
ae
1
ØD
Ød1
Øds
R
L
12
15°
2
Series
Code
For
standard
nishing
No. of
utes
Cutting
diameter
Corner
radius
Length
below neck
Cat. No. Stock Dimensions (mm) Real effective length with respect to work
material gradient angle
Work Material Carbide
Spindle
Speed (min-1)
Feed
Rate
(mm/min)
Recommended Cutting Conditions
Identication Details Cutting Diameter and Nose Radius
Combinations
NPDRS Type Body (for Standard Finishing)
Use a machine with high rigidity for stable cutting.
Non-water soluble coolant recommended. Supply as a mist or external coolant.
Take re prevention precautions to avoid re hazards caused by sparks igniting during machining or tool
breakage.
Shorten overhang as much as possible.
Adjust cutting conditions as necessary as machine rigidity and other conditions may vary.
Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired
machined surface nish.
●
●
●
●
●
Sumiboron / SumiDia
Tools
NPDRS Type
SUMIDIA ”MOULD Finish Master”
Japan stock
SUMIDIA Binderless Radius Endmill NPDRS Type
New
Effective length
Work material gradient angle
M53
NPDB 1
(S) 030 010-
NPD10
RØD L Ød1Øds0,5° 1° 1,5° 2° 3°
NPDBS 1010-004 m0,1 0,2 0,1 0,4 40 0,18 40,44 0,45 0,46 0,47 0,49
1020-008 m0,2 0,4 0,2 0,8 40 0,38 40,83 0,84 0,85 0,86 0,89
1030-010 m0,3 0,6 0,3 1,0 40 0,58 41,05 1,08 1,10 1,13 1,20
1050-020 m0,5 1,0 0,5 2,0 40 0,95 42,08 2,13 2,19 2,24 2,38
1100-030 m1,0 2,0 1,0 3,0 40 1,95 43,13 3,20 3,27 3,35 3,53
1 2
NPD10
RØD L Ød1Øds0,5° 1° 1,5° 2° 3°
NPDB 1010-004 m0,1 0,2 0,1 0,4 40 0,18 40,44 0,45 0,46 0,47 0,49
1020-008 m0,2 0,4 0,2 0,8 40 0,38 40,83 0,84 0,85 0,86 0,89
1030-010 m0,3 0,6 0,3 1,0 40 0,58 41,05 1,08 1,10 1,13 1,20
1050-020 m0,5 1,0 0,5 2,0 40 0,95 42,08 2,13 2,19 2,24 2,38
1100-030 m1,0 2,0 1,0 3,0 40 1,95 43,13 3,20 3,27 3,35 3,53
1 2
R
(mm)
ap
(mm)
ae
(mm)
0,1 0,4 40.000 100 0,001 0,001
0,2 0,8 40.000 150 0,001 0,001
0,3 1,0 40.000 200 0,001 0,001
0,5 2,0 40.000 400 0,001 0,003
1,0 3,0 40.000 600 0,001 0,005
2
R
(mm)
ap
(mm)
ae
(mm)
0,1 0,4 40.000 100 0,001 0,001
0,2 0,8 40.000 150 0,002 0,001
0,3 1,0 40.000 200 0,003 0,001
0,5 2,0 40.000 400 0,005 0,003
1,0 3,0 40.000 600 0,010 0,005
2
ap
ae
ØD
Ød1
Øds
R
L
1
2
15°
Series
Code
For
standard
nishing
No. of
utes
Ballnose
radius
Length
below neck
Cat. No. Stock Dimensions (mm) Real effective length with respect to work
material gradient angle
Cat. No. Stock Dimensions (mm) Real effective length with respect to work
material gradient angle
Work Material Carbide
Spindle
Speed (min-1)
Feed
Rate
(mm/min)
Work Material Carbide
Spindle
Speed (min-1)
Feed
Rate
(mm/min)
Recommended Cutting Conditions
NPDBS Type Body (for Standard Finishing)
NPDB Type Body (for Precision Finishing)
Identication Details
Use a machine with high rigidity for stable cutting.
Non-water soluble coolant recommended. Supply as a mist or external coolant.
Take re prevention precautions to avoid re hazards caused by sparks igniting during machining or tool
breakage.
Shorten overhang as much as possible.
Adjust cutting conditions as necessary as machine rigidity and other conditions may vary.
Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired
machined surface nish.
●
●
●
●
●
Flat Surface Finishing Copy Finishing
Sumiboron / SumiDia
Tools
NPDB(S) Type
SUMIDIA ”MOULD Finish Master”
SUMIDIA Binderless Ballnose Endmill NPDBS Type / NPDB Type
New
Effective length
Work material gradient angle
M54
DA2200
6,6
+0,012
40
+0,043
12
+0,102
+0,052
20
+0,11
-
0,15
27
+0,28
-
0,12
24
0,1
øD L l
DA2200
DAL 0500H ~ 0600H
ø5
≤
D
≤
ø680 30
DAL 0601H ~ 0700H
ø6
< D
≤
ø790 35
DAL 0701H ~ 0800H
ø7
< D
≤
ø890 35
DAL 0801H ~ 0900H
ø8
< D
≤
ø9100 40
DAL 0901H ~ 1000H
ø9
< D
≤
ø10 100 40
DAL 1001H ~ 1100H
ø10
< D
≤
ø11 110 50
DAL 1101H ~ 1200H
ø11
< D
≤
ø12 110 50
øD L l
DDL 050V ~ 060V
ø5
≤
D
≤
ø680 30
DDL 061V ~ 070V
ø6
< D
≤
ø790 35
DDL 071V ~ 080V
ø7
< D
≤
ø890 35
DDL 081V ~ 090V
ø8
< D
≤
ø9100 40
DDL 091V ~ 100V
ø9
< D
≤
ø10 100 40
DDL 101V ~ 110V
ø10
< D
≤
ø11 110 50
DDL 111V ~ 120V
ø11
< D
≤
ø12 110 50
øD < 8
80 ~ 250
0,05 ~ 0,2
8
≤
øD 0,1 ~ 0,3
A390
High silicon
Aluminum
Vc=100m/min
f=0,1
mm/rev
•
Holes by carbide
drill was out of
specications after
2.000 holes/reg.
•
SumiDia drill could drill
up to 30.000 holes/reg.
•
15 times tool life that of
carbide drills.
A390
High silicon
Aluminum
(pre-cast
hole of ø10)
Vc=120m/min
f=0,12
mm/rev
• Average 40,000
holes/reg
•
Surface roughness
Ry = 1µm
ADC10
Aluminum
Die Cast
Vc=90m/min
f=0,08
mm/rev
• More than
50.000 holes
and still running
ADC12
Aluminum
Die Cast
M8 Pre-tap
holes
Vc=214m/min
f=0,14
mm/rev
• Regrind after
100.000 holes
ADC12
Aluminum
Die Cast
Vc=200m/min
f=0,17
mm/rev
• Regrind after
74.000 holes
(2.000m)
(Preset tool
change)
AC2A
Aluminum
Casting
Vc=234m/min
f=0,28
mm/rev
• Regrind after
80.000 holes
(Preset tool
change)
Work Shape Work Conditions Results Work Shape Work Conditions Results
Cat. No. Stock Cat. No. Stock
Cutting Speed
(m/min)
Feed Rate
(mm/rev)
Drilling Length
L/D
Below 3 x D Water soluble
Oil
Recommended Conditions Important Notes
Application Examples (DAL Type) Application Examples (DDL Type)
Select a high rigidity machine and high precison tool
holder.
Enough coolant to drilled hole.
l
l
SUMIDIA Drills
DAL/DDL/DML Type
DAL Type
From general to High Precision Drilling of Aluminum Alloys!
DDL Type
High precision DAL type is able to produce holes of IT Class of 7~8.
General DDL type is able to produce holes of IT class of 11~12, mainly for
drilling of pre-tap holes.
DML type is DDL type with a chamfer edge, incorporating 2 processes in one
operation.
l
l
l
Sumiboron / SumiDia
Tools
M55
DA2200
øD ød L l1l2
M6
DML 050V
5 8 90 18 36
M8
DML 068V
6,8 10 104 24 48
M10
DML 085V
8,5 12 122 30 60
M12
DML 103V
10,3 14 136 36 72
17
+0,153
-
0,083
19
+0,112
-
0,153
23
+0,112
-
0,153
Work Shape Work Conditions Results
AC4C-T6
Aluminum
Casting
M6 Pre-tap
holes
Vc=100m/min
f=0,1mm/rev
m/c=6 spindles
• Regrind after
150.000 holes
• Tool life for carbide
drill is 500 holes.
• 30 times tool life
that of carbide drills
AC2C-T2
Aluminum
Casting
M8 Pre-tap
holes
Vc=210m/min
f=0,15mm/rev
• 100.000 holes/reg
(2.000m) and still
running.
• Dilling and
chamfering in the
same process
• 80.000 holes/reg
(1,840m) and still
running.
• Drilling and
chamfering in the
same process
AC4C-T6
Aluminum
Casting
M10 Pre-tap
holes
Vc=250m/min
f=0,2mm/rev
(1) Tolerance for dimension L is more than 0,2mm.
(2) θ° is less than 180°.
Application Examples (DML Type)
DML Type Possible Proles
a) Chamfered b) Stopped drilling possible
SUMIDIA Drills
DAL/DDL/DML Type
Applicable
Tap Size Cat. No.
Stock
DML Type
Sumiboron / SumiDia
Tools
M56
N1 ~ N24
N
N1
N 2
N 3 - 4
N 5
N 6 - 8
N 9
N10-11
N12
N13-15
N16
N17
N18
N19
N20
N21
N22
N23
Technical
Guidance
Basics of Turning ..................................................
Tool Failures and Remedies ..............................
Chip Control ........................................................
Basics of Milling ....................................................
Tool Failures and Remedies ...............................
Basics of Endmilling .............................................
Tool Failures and Remedies ...............................
Basics of Drilling ...................................................
Tool Failures and Remedies ...............................
SUMIBORON for
Hardened Steel Machining ................................
Cast Iron Machining ...........................................
Hard-to cut Materials Machining ........................
Tool Failure and Remedies ...............................
References
Steel and Non-Ferrous Metal Symbols Chart ....
Hardness Scale Comparison Chart ....................
Finished Surface Roughness ............................
Technical Guidance
References
Content A ~ P
N2
2.000
4.000
6.000
8.000
00,1
0,04
0,2 0,4
1,0
800 N/mm2
600 N/mm2
400 N/mm2
j
k
l
l
l
= 478 (min-1)
Rz =
Pc
0,75
H =
Rz :
f :
r :
j
k
l
m
n
:
vc
:
D :
π ≈
vc =150m/min, D=100mm
F2
F3
F1
F1 :
F2 :
F3 :
1000 . vc
π . D
n =
π . D . n
1.000
vc =
1000 x 150
3,14 x 100
n =
r
fRz
1600
800
0240160800
1600
2000
2400
2800
20 10 0
-
10
-
20
500
1000
1500
3500
4000
0,4 0,8 1,2 1,6
=
m
n
l l
Pc
:
vc :
f :
ap :
η :
Kc
:
H :
f 2
8 x r
Back force
Feed force
Principal force
doc
.
f
.
vc
.
Kc
60
5
103
5
η
Pc
=
Surface nish (mm)
Feed rate (mm/rev)
Nose radius (mm)
Steel :
Theoretical surface nish x 1,5 ~ 3
Cast iron :
Theoretical surface nish x 3 ~ 5
Use an insert with a larger nose radius.
Optimize the cutting speed and feed
rate so that built-up edge does not
occur.
Select an appropriate insert grade.
Use wiper insert.
Work : 42CrMo4 (Hs38)
Inserts : TNGA2204
Holder : PTGNR2525-43
Condition : vc =100m/min
doc =4mm
f =0,45mm/rev
Large nose radius increases back force.
Nose radius (mm)
Cutting force (N)
(Eg.)
Feed rate (mm/rev)
Calculating rotational speed from cutting speed
Calculating cutting speed from rotational speed
(For carbon steel)
Spindle speed (min
-
1)
Cutting speed (m/min)
Diameter of workpiece (mm)
3,14
Net power requirement (KW)
Cutting speed (m/min)
Feed rate (mm/rev)
Depth of cut (mm)
Machine efciency
(0,70 ~ 0,85)
Specic cutting force (N/mm2)
Required horsepower (HP)
General steel : 2.5 00 ~ 3.000 N/mm2
Cast iron : 1.500 N/mm2
Aluminum : 800 N/mm2
Spindle speed (min
-
1)
Cutting speed (m/min)
Feed rate (mm/rev)
Depth of cut (mm)
Diameter of workpiece (mm)
Principal force
Feed force
Back force
Cutting force (N)
Specic cutting force (N/mm2)
Chip area (mm2)
Depth of cut (mm)
Feed rate (mm/rev)
Refer to the above table
Principal force (N)
Cutting speed (m/min)
Principal force (N)
Rake angle (degree)
Specic cutting resistance (N/mm2)
Traverse
rupture
strength
When feed rate decreases, specic cutting force increases.
Rake angle: 0°
Rake angle: -10°
Technical Guidance
Calculating cutting force
Rough value of specic cutting force (Kc)
Actual surface roughness
Technical
Guidance
Basics of Turning
Calculating Power Requirement Cutting Force Cutting Speed and Cutting Force
Rake Angle and Cutting Force
Feed Rate and Specic Cutting Force
Nose Radius and Cutting Force
Theoretical Surface Finish
Calculating Cutting Speed
Ways to Improve Surface Finish
Roughness
n
:
vc
:
f
:
doc :
Dm :
doc
P :
Kc
:
q :
doc:
f :
P= Kc . q
kc x doc x f
1000
N3
1~5
6
7
8
9
10
11
VB
V1
T1T2T3T4
V2V3
V4
V1
V2
V3
V4
T’1T’2T’3T’4
V1
V2
V3
V4
T1T2T3T4
KT
V1
T’1T’2T’3T’4
V3V4V2
Tool life
Cutting speed (mm/min)
Tool life (min)
Cutting speed (mm/min)
Tool life (min)
Crater wear is more progressive with
no sudden breakdown pattern.
Flank wear
Measure the relative tool lives of the specied wear, over a range of cutting speeds, then
plot the tool life along the X-axis and the cutting speed along the Y-axis on a double
logarithm graph.
Tool wear
Crater wear
Wear is rapid initially, then it proceeds
more gradually in proportion with
cutting time until a certain limit, beyond
which it increases rapidly again.
Flank wear width VB (mm)
Cutting Time T (min)
Flank wear width (mm)
Cutting Time T (min)
Crater wear width (mm)
Cutting Time T (min)
Steady wear
Crater wear depth KT (mm)
Cutting Time T (min)
Initial wear
Sudden
increase
in wear
Bad chip control
Cutting edge fracture
Poor machining accuracy
Burrs occur
Face ank wear
VN2
Side ank wear
VN1
Creater wear KT
Poor surface nish
Edge wear VC
Flank wear VB
Higher cutting force
Burrs occur
Cat.
Resulting
from
Mechanical
causes
Resulting
from
Chemical
reactions
No.
Name of Failure
Flank Wear
Chipping
Fracture
Crater Wear
Plastic Deformation
Thermal Crack
Built-up Edge
Cause of Failure
Due to the scratching effect of hard grains contained in the work
material.
Fine breakages caused by high cutting loads or chattering.
Due to the impact of an excessive mechanical force acting on the
cutting edge.
Swaft chips removing tool material as it ow over the top face at high
temperatures.
Cutting edge is depressed due to softening at high temperatures.
Fatigue from rapid, repeated heating and cooling cycles during
machining.
Work material is pressure welded on the top face of the cutting edge.
Flank wear Crater wear
Forms of Tool Wear
Technical Guidance
Tool Failures and Tool Life
Forms of Tool Failures
Tool Wear
Tool Life (V-T)
Technical
Guidance
N4
Damage
- Select a wear resistant grade.
P30 a P20 a P10
K20 a K10 a K01
- Use an insert with a larger rake angle.
- Alter depth of cutto shift the notch location.
Tool Edge Failure
Countermeasures
-
Grade lacks wear resistance.
-
Cutting speed ist too fast.
-
Feed rate ist far too slow.
- Select a wear resistant grade.
P30 a P20 a P10
K20 a K10 a K01
- Use an insert with a larger rake angle.
- Decrease the cutting speed.
- Increase feed rates.
-
Grade lacks crater wear
resistance.
-
Rake angle is too small
.
-
Cutting speed is too fast.
- Feed rate and depth of cut are
too large.
- Select a more crater-resistant grade.
- Use an insert with a larger rake angle.
- Select an appropriate chipbreaker.
- Decrease the cutting speed.
- Decrease the D.O.C. and feed rate.
- Grade lacks toughness.
-
Insert falls off due to chip build-up.
- Cutting edge lacks toughness.
- Feed rate and depth of cut are
too large.
- Change to tougher grades.
P10 a P20 a P30
K01 a K10 a K20
- Increase amount of honing on cutting edge.
- Reduce rake angle.
- Reduce feed rates and depth of cut.
- Grades lacks toughness.
- Cutting edge lacks toughness.
- Holder lacks toughness.
- Feed rarte is too fast.
- Depth of cut is too large.
- Change to tougher grades.
P10 a P20 a P30
K01 a K10 a K20
- Select a chipbreaker with a strong cutting edge.
- Select a holder with a larger approach angle.
- Select a holder with a larger shank size.
- Decrease the D.O.C. and feed rate.
- Inappropriate grade selection.
- Dull cutting edge.
- Cutting speed is too slow.
- Feed rate ist too slow.
- Select a grade with less afnity to the work material.
Coated carbide or cermet grades.
- Select a grade with a smooth coating.
- Use an insert with a larger rake angle.
- Reduce amount of honing.
- Increase cutting speeds.
- Increase feed rates.
Plastic deformation
- Grade lacks thermal resistance.
- Cutting speed is too fast.
- Feed rate is too fast.
- Depth of cut is too large.
- Not enough cutting uid.
- Select a more crater-wear-resistant grade.
- Use an insert with a larger rake angle.
- Decrease the cutting speed.
- Reduce feed rates and depth of cut.
- Supply a sufcient amount of coolant.
- Grade lacks wear resistance.
- Rake angle is too small.
- Cutting speed is too fast.
Notch wear
Cutting edge chipping
Cutting edge fracture
Build-up edge
Excessive crater wear
Excessive ank wear
Technical
Guidance
Technical Guidance
Tool Failure and Remedies
Trouble Shooting Guide for Turning
Cause
N5
A B C D E
5 5
5 ~5
{
f1
t1
f2>f1
t2>t1
4,0
2,0
0,1 0,2 0,3 0,4 0,5
0,2 0,25 0,3 0,35
0,2 0,25 0,3 0,35
ff
t1
t2>t1
2 < 1
1
ff
t1
t2>t1
t2
r1
r2 < r1
*
1,6
0,8
0,4
45°
15°
a b c d
k
l
j
Good : C type, D type
Poor
A type : Twines around the tool or workpiece, damages the machined surface
and affects safety.
B type : Bulky, causes problems in the automatic chip conveyor and chipping
occurs easily.
E type : Causes spraying of chips, poor machined surface due to chattering,
chipping, large cutting force and high temperatures.
When feedrate increase, chips become
thick and chip control improves.
Depth of cut (mm)Side cutting edge angleNose radius (mm)
Feed rate (mm/rev)
Even if feed rate is the same, smaller
side cutting edge angle makes chips
thick and chip control improves.
Cutting resistance increases in proportion with
the width of the contact surface. Therefore, with
a larger nose radius, cutting resistance and
back force increases, chattering may also occur.
However, with the same feedrate, a smaller nose
radius would produce a poorer surface nish.
Even if depth of cut is the same, smaller nose radius
makes chip thick and chip control improves.
Depth of cut (mm)
Feed rate (mm/rev)
Feed rate
Large feed rate
Small feed rate
NC lathe
(For automation)
General lathe
(For safety)
ShapeCondition
Application
Inuence factor
Continuous chips
with good surface
nish.
Chip is sheared
and separated by
the shear angle.
Chips appear to
be torn from the
surface.
Chips crack before
reaching the cutting
point.
Steel, Stainless steel Steel, Stainless steel
(Low speed)
Steel, Cast iron (Very low
speed, very small feedrate)
Cast iron, Carbon
Difcult
Small
Large
Slow
Easy
Large
Small
Fast
Work deformation
Rake angle
D.O.C.
Cutting speed
Technical
Guidance
Technical Guidance
Chip Control
Decrease side cutting edge
Decrease nose radius
Increase feed rate
Type of Chip Generation
Factor of Improvement Chip Control
Type of Chip Control
N6
–––s–––
– – – –
–––5––– – –
l
– –
j
k
l
1.800 800 200 –
1.400 600 160 –
1.000 400 120 –
l l
l
l
l
l
Pc
0,75
H =
Q =
(cm3/min)
π
5
D
5 n
1.000
vc
=
Pc =
(kW)
( )
vf
vf
vf
z
5
n
A
Pc :
H :
Q :
woc :
vf :
doc :
η :
Kc :
Values in the table show the following properties:
- Tensile strength (N/mm2) for alloy steel
and carbon steel
- Hardness (HB) for cast iron
Front relief
angle
doc
vf = ft
5
z
5
n
vc :
π ≈
D :
n :
vf :
ft :
z :
Cutting speed (m/min)
3,14
Cutter diameter (mm)
Rotation speed (rpm)
Feed speed (mm/min)
Feed rate (mm/tooth)
Number of teeth
ft
ft
=
doc 5 woc 5 v f
1.000
doc . woc . v f . Kc
60 5 106 5 η
Alloy
steel
Work-
piece
No.
Carbon
steel
Cast
iron
Aluminum
alloy
Net power requirement (kW)
Horsepower requirement (HP)
Chip removal amount (cm3/min)
Cutting width (mm)
Feed speed (mm/min)
Depth of cut (mm)
Machine efciency (0,70 ~ 0,85)
Specic cutting forrce (N/mm2)
Eg. rough value
Steel : 2.500 ~ 3.000
Cast iron : 1.500
Feed rate (mm/tooth)
Specic cutting force (N/mm2)
Setting ring
Radial rake angle
Inward dish
(if trail angle)
or wiper at (if 0°)
Major cutting edge
Chamfered corner
Wiper at
clearance
angle
Section A
Setting ring
Chip pocket
Diameter of cutter
Back
locating
face
Locator
Relief
angle
Width of key way
Hole diameter
External diameter of boss
External diameter of cutter body
True rake
angle Inclination
angle
Approach
angle
Overall height
Clamp
Cutter Body
Insert
Depth of
key way
Axial rake angle
Technical
Guidance
Technical Guidance
Basics of Milling
Parts of a Milling Cutter
Power Requirement
Calculating cutting force
Relation between feed rate, work material, specic cutting force
Horsepower
Chip removal amount
Calculating cutting speed
Calculating feed rate
Screw
N7
γy
γx
κ
γ
αf
: tan γ = tan γx . sin κ + tan γy . cos κ: tan λ = tan γy . sin κ - tan γx . cos κ
j
k
l
m
n
o
p
γ = - 8o λ = - 15°
α
λ
WGX, WGC, UFO DPG DNX, DGC, DNF
(45° ~
60°)
(60° ~
75°)
(60° ~
75°)
j
γy :
k
γx :
l κ
:
= +10°
= -30°
= 30°
= -10°
= +10°
= 65°
j
γy :
k
γx :
l κ
:
γy
γx
γy
γx
j
ll
jk
k
κκ
λ
γ
n
n
m
m
True rake angle Inclination Angel
The effects of the various
angle congurations with
relation to chip formation
and chip removal.
Excellent chip removal and good
cutting action Good cutting action Double-sided inserts can be use and
higher cutting edge strength
Negative - Positive Type Double Positive Type Double Negative Type
Disadvantage
Typical cutter
Only single-sided inserts can be use
For general milling of steel
For low rigidly work piece
For light milling of cast iron and
steel
For Steel, Cast iron, Stainless steel,
Alloy steel
Application
Chips (Eg.)
Workpiece: 37Cr4
vc = 130 m/min
ft = 0.23 mm/tooth
doc = 3 mm
Axial
rake angle
(Positive)
Approach
angle
Advantage
Lower cutting edge strength and
only single-sided inserts can be use Dull cutting action
Radial
rake angle
(Negative)
Axial
rake angle
(Positive)
Approach
angle
Radial
rake angle
(Positive)
Axial
rake angle
(Negative)
Approach
angle
Radial
rake angle
(Negative)
Rotation
Chip removal direction
FormulaFormula
Example in using the above chart: Example in using the above chart :
Solution:
True rake angle
Solution:
Inclination angle
Axial rake angle
Radial rake angle
Approach angle
Axial rake angle
Radial rake angle
Approach angle
True Rake Angle Chart Inclination Angle Chart
Approach angle Approach angle
Radial rake angle
Axial rake angle
Axial rake angle
Radial rake angle
Axial rake angle
Radial rake angle
Description
Controls chip removal direction,
effects adhesion of the chips and
thrust force etc.
FunctionsCode
Rake angles can vary from positive to negative (large to small)
with typical combinations of positive and negative, positive and
positive or negative and negative congurations.
Inuences
The effect of the small approach angle is to reduce the chip
thickness and cutting force.
Approach angle
True rake angle
(Effective rake angle)
Inclination angle
Wiper at clearance
angle
Clearance angle
Controls chip thickness and chip
removal direction
Controls cutting performance and
ability to retain a cutting edge
Controls chip removal direction
Controls surface nish
Controls edge strength, tool life
and chattering, etc
- With a positive (large) angle, cutting ability and adhesion
resistance are improved but the strength of the cutting edge
is weakened.
- With negative (small) angle, the strength of the cutting edge
is improved but chips will tend to adhere more easily.
- With a positive (large) angle, the chip removal is satisfactory
with less cutting resistance but the strengh of the corner is
weaker.
A smaller clearance angle will produce a better surface nish.
Technical
Guidance
Technical Guidance
Basics of Milling
Functions of the Various Cutting Angles
Rake Angle Combination
N8
A
A
B
B
C
D
F2
F3
F1
F
E
N
F
E
N
F
N
E
E
F
N
H
C
H
F
HW
h
HC
f f
HW
: 28’
: 6’
C
D
20
20
15
10
5
20
20
15
10
5
E
C50 GG25
B
øD
l
l
l
l
j
kl
f : Feed rate per revolution
Hc : Surface roughness with only normal teeth
Hw : Surface roughness with wiper insert
: Only normal teeth
: with 1 wiper insert
- Workpiece: GG25
- Cutter: DPG 4100 R
- Insert: SPKN 1203
- Axial run-out: 0,015 mm
- Radial run-out: 0,04 mm
- vc = 105 m/min
- ft = 0,29 mm/tooth
(1,45 mm/rev)
A system to protrude one or two
inserts (wiper insert) with a smooth
curved edge just a little beyond the
other teeth to wipe the milled surface.
- (Applies to WGC, RF types etc.)
Effects of having wiper insert (example)
h : Projected value of wiper insert
Steels : 0,05 mm
Al : 0,03 mm
Surface roughness
with
common teeth only
Surface roughness
with
one wiper insert
- Workpiece: 34CrMo4
- Cutter: DPG 5160 R
(Single tooth)
- vc = 154 m/min
ft = 0,234 mm/ tooth
doc = 2 mm
- Face angle
When all the cutting edges
have wiper ats, a few teeth are
intentionally elevated to play the role
of a wiper insert.
- Insert equipped with straight
wiper at
(Face angle: Approx 15
’
- 1°)
- Insert equipped with curved
wiper at
(Eg. curvature R500)
Inuence of different face angles on surface nish
Surface roughness without wiper at
Surface roughness with straight wiper at
Feed per
one tooth
Feed per
one tooth
Feed per
one tooth
Feed per
one tooth
0 or 1 edge in
contact
Only 1 edge in
contact at any time.
1 or 2 edges in
contact
2 edges in contact
at any time.
2 to 3 edges in
contact
Relation between the number of simultaneously engaged cutting edges and cutting force:
Cutting area by
tool life (m3)
Cutting area by
tool life (m3)
(Small)
Engagement angle Engagement angle
(Large)
Large diameter Small diameter
Engage angle denotes the angle by
which the full length of the cutting
edge comes in contact with the
workpiece, with reference to the feed
direction. The larger E is, the shorter
the tool life.
To change the value of E:
1) Increase the cutter size
2) Shift the position of the cutter
Relation to cutter diameter
Relation to cutter position
Relation to tool life
Workpiece feed direction
Engage angle
Insert
Rotation
Technical
Guidance
Technical Guidance
Basics of Milling
Relation Between Engage Angle and Tool Life
To Improve Surface Roughness
Milling inserts with wiper at
Integral wiper insert system
Feed per one revolution
Cutting
force
Cutting
force
Cutting
force
Cutting
force
Cutting
force
Time Time Time Time Time
N9
DA1000 (SUMIDIA)
DA1000 (SUMIDIA)
Unsatisfactory Chip
Control
- Select cutter with good chip removal
features.
- Reduce number of teeth.
- Enlarge chip pocket.
- Reduce feed rates.
- Select a high rake cutter with sharp
cutting edges
- Use an irregular pitched cutter.
- Improve workpiece and cutter clamp
rigidity.
- Select a cutter with sharp cutting edges.
- Increase feed rates.
- Select a large approach angle.
- Select a sharp cutting edge insert
(G g L).
- Reduce feed rates.
Tool Design
Cutting
Conditions
Tool Design
Others
Tool Design
Cutting
Conditions
Tool Design
Cutting
Conditions
Others
Chattering
- Recommended cutter: WaveMill WGX type + FG breaker
DGC type + FG breaker
- Recommended cutter: WaveMill WGX type
- Recommended cutter: WaveMill WGX type
- Recommended cutters:
For steel: WaveMill WGX type
For cast iron: DNX type
For Non-ferrous alloy:
H
igh speed cutter for aluminium
RF type
WGC type
T250A
(Cermet)
Cutter
Insert
Finishing
* marked cutters can be tted with wiper inserts.
FMU type
BN700
(SUMIBORON)
RF type
DA1000
(SUMIDIA)
Edge Chipping on
Workpiece
Burr on Workpiece
- Select an adhesion resistant grade.
Carbide g Cermet
- Increase cutting speeds.
- Improve axial run-out of cutting edges.
(Use a cutter with less run-out)
(Attach correct inserts)
- Use wiper inserts.
- Use special purpose cutters designed for
nishing.
- If it is due to excessive low speeds or
very low feed rates, select an adhesion
resistant grade.
- If it is due to thermal cracking, select a
thermal impact resistant grade.
- Select appropriate conditions with
regards to the particular application.
- Select a negative-positive (or negative)
cutter conguration with a large approach
angle.
- Reinforce the cutting edge (Honing).
- Select a strong edge insert (G g H).
- Increase insert size -
(Thickness in particular).
Tool Material
Cutting
Conditions
Tool Design
Tool Material
Cutting
Conditions
Tool Design
Partial Fracture of
Cutting Edges
Unsatisfactory
Machined Surface
Finish
- Recommended insert grades
- Recommended cutter: WaveMill WGX type
- Insert thickness: 3,18
g
4,76mm
- Insert type: Standard
g
Strong edge type
- Cutting conditions:
Refer to recommended conditions listed in the general catalogue
Steel Cast Iron
Non-Ferrous Alloy
WGX type
*
ACP200
(Coated Carbide)
Cutter
Insert
Roughing
DGC type
*
ACK200
(Coated Carbide)
FF type
*
H1 (Carbide)
DL1000 (Coated Carbide)
- Recommended insert grades
Steel Cast Iron
ACP300
(Coated Carbide)
Roughing
ACK300
(Coated Carbide)
- Recommended cutter: WaveMill WGX type
- Cutting conditions:
Refer to recommended conditions listed in the general catalogue
ACP300 (Coated Carbide)
Roughing
ACK300 (Coated Carbide)
Steel Cast Iron
ACK200 (Coated Carbide) DL1000 (Coated Carbide)
Trouble
Cutting Edge Failure
Basic Remedies Remedy Examples
- Select tougher grade.
P10 a P20 a P30
K01 a K10 a K20
- Reduce feed rates.
- Select a negative-positive cutter
conguration with a large approach angle.
- Reinforce the cutting edge (Honing).
- Select a strong edge insert (G g H).
- Select a crater resistant grade.
- Reduce cutting speeds.
- Reduce depth-of-cut and feed rate.
Tool Material
Cutting
Conditions
Tool Design
Tool Material
Cutting
Conditions
- Select a more wear resistant grade.
Carbide
P30 a P20
a
{
Coated
K20 a K10 Cermet
- Reduce cutting speeds.
- Increase feedrate.
Tool Material
Cutting
Conditions
Cutting Edge Chipping
Excessive Flank Wear
Excessive Crater Wear
- Recommended insert grades
Steel Cast Iron
ACP200 (Coated Carbide)
Finishing
ACK200 (Coated Carbide)
- Recommended insert grades
Steel
T250A (Cermet)
Finishing
ACP100 (Coated Carbide)
Roughing
Cast Iron
ACK200 (Coated Carbide)
ACK200 (Coated Carbide)
Non-Ferrous Alloy
DL1000 (Coated Carbide)
- Recommended insert grades
T250A (Cermet)
Finishing
ACP100 (Coated Carbide)
Roughing
ACK200 (Coated Carbide)
BN700 (SUMIBORON)
Non-Ferrous Alloy
Technical
Guidance
Technical Guidance
Trouble Shooting Guide for Milling
Tool Failure and Remedies
N10
l
l
l
l
l
1.000 . vc
π . D
n =
D
R
R
D1
Pf
D1
øD
D
doc
Woc
π . D . n
1.000
vc =
vf = f
5
n
doc : Axial D.O.C. (depth)
woc : Radial D.O.C. (width)
D1= 2
5
2
5
R
5
doc —doc2
Side milling
Slotting
vc
:
π ≈
D :
n
:
vf :
fr :
ft :
z :
doc
doc
doc
Woc
Cutting speed (m/min)
3,14
Endmill diameter (mm)
Rotational speed (min-1)
Feed speed (mm/min)
Feed rate per revolution (mm/rev)
Feed rate per tooth (mm/tooth)
Number of teeth
vf = ft
5
z
5
n
vf
z
5
n
ft
=
Diameter
Body Neck
Cutter sweep Neck
diameter
Shank
Center hole
Radial relief
Ball radius
Radial primary
relief angle
Radial secondary
relief angle
Concavity angle of
end cutting edge
Axial primary relief angle
Radial cutting edge
Helix angle
Corner
End gash
Heel
Rake angle
Web thickness
Chip pocket
End cutting edge
Center hole
Rake face
Flute
Land
Rounded
ute
bottom
Flute depth
land width
Center cut
Axial secondary
relief angle
Land width
Relief width
Margin width
Margin
Neck length
Length of cut Shank length
Overall length
Shank
diameter
Technical
Guidance
Technical Guidance
Basics of Endmilling
(Ball Endmill)
Parts of an Endmill
Calculating Cutting
Conditions Cutting speed
Feed rate
Depth of cut (D.O.C)
Notch width (D1)
Cutting speed and feedrate are calculated using
the same formula as square endmill.
l l l l l
0 50 100 150 200 250
0,08
-- --
0,06
-- --
0,04
-- --
0,02 --
--
N11
SSM
2080
SSM
4080
2
4
30°
30°
ftftft
Rmax (µm)
l
l l l
l
5 --
4 --
3 --
2 --
1 --
0
Cat.
No.
Number
of teeth
Helix
angle
0,16 mm/rev
Style
Up-cut Down-cut
0,11 mm/rev
Style
Up-cut Down-cut
0,05 mm/rev
Style
Up-cut Down-cut
0,03 mm/rev
Style
Up-cut Down-cut
Cutting surface
Reference surface
Workpiece: C50
Endmill: GSX21000C-2D
(ø10mm, 2 teeth)
Cutting conditions:
vc = 88 m/min
(n = 2.800 min-1)
vf = 530mm/min
ft = 0,1 mm/tooth
doc = 15 mm
woc = 0,5 mm
Side milling
Dry, Air
Endmill
Side milling
Work material:
Pre-hardened steel
(40HRC)
Cutting data: vc = 25m/min
doc = 12 mm
Woc = 0,8 mm
Slotting
Feed rate Feed rate Feed rate Feed rate
Work material:
Pre-hardened steel
(40HRC)
Cutting data:
vc = 25m/min
doc = 8 mm
Woc = 8 mm
(a) Up-cut
Work-
piece
Work-
piece
Work-
piece
Feed Feed Feed
Feed
Feed
Up-cut
Down-cut
Work-
piece Work-
piece
(b) Down-cut
(a) Up-cut
Cutting length (m)
Down-
cut
side
Up-
cut
side
Down-cut
Feed dir. Vertical dir.
(b) Down-cut
Side milling Slotting
Flank wear width (mm)
Up-cut
Down-cut Down-cut
Up-cut
Up-cut
Technical
Guidance
Technical Guidance
Basics of Endmilling
Up-cut and Dowm-cut
Relation Between Cutting
Condition and Deection
Wear amount Surface roughness Condition
N12
Technical
Guidance
Technical Guidance
Tool Failure and Remedies
Trouble Shooting Guide for Endmilling
Excessive Wear
- Cutting speed is too fast
- Feed rate is too fast
- The ank relief angle ist too small
- Insufcient wear resistance
- Decrease cutting speed and feed rate.
- Change to an appropriate ank relief angle.
- Select a substrate with more wear resistance
- Use a coated tool
- Feed rate ist too fast
- Cutting depth is too deep
- Tool overhang ist too long
- Work clamps are weak
- Tool is not rmly attached
- Decrease cutting speed.
- Reduce depth of cut
- Adjust tool overhang for correct length
- Clamp the work piece rmly
- Make sure the tool is seated in the chuck properly
Cutting
Conditions
Tool Shape
Tool Material
Chipping
Cutting
Conditions
Machine
Area
-
Feed rate ist too fast
- Cutting depth is too deep
- Tool overhang ist too long
- Cutting edge is too long
- Decrease cutting speed.
- Reduce depth of cut
- Reduce tool overhang as much as possible
- Select a tool with a shorter cutting edge
Tool Fracture
Cutting
Conditions
Cutting Edge FailureOthers
Failure Cause Remedies
- Feed rate is too fast
- Cutting depth is too deep
- Tool overhang is too long
- Cutting on the down-cut
- Helix angle is large
- Decrease cutting speed.
- Reduce depth of cut
- Adjust tool overhang for correct length
- Change directions to up-cut
- Use a tool with a smaller helix angle
Shoulder Deection
Cutting
Conditions
Tool Shape
- Cutting speed is too fast
- Cutting on the up-cut
- Tool overhang is too long
- Rake angle is large
- Work clamps are weak
- Tool is not rmly attached
- Decrease cutting speed.
- Use air blow
- Use an insert with a larger relief pocket.
Chattering
Cutting
Conditions
Tool Shape
Machine Area
-
Feed rate is too fast
- Cutting depth is too deep
- Too many teeth
- Packing of chips
- Decrease cutting speed.
- Reduce depth of cut
- Reduce number of teeth
- Use air blow
Packing of Chip
Cutting
Conditions
Tool Shape
Unsatisfactory
Machined Surface
Finish
Cutting
Conditions
- Feed rate is too fast
- Packing of chips
- Decrease cutting speed.
- Change directions to down-cut
- Adjust tool overhang for correct length
- Use a tool with an appropriate rake angle
- Clamp the work piece rmly
- Make sure the tool is seated in the chuck properly
N13
*
0,2 0,3 0,4
0
2000
4000
6000
8000
0,2 0,3 0,4
0
20
40
60
A
B
Effects of thinning
Typical types of thinning
Work : SS41
Cutting speed : 50m/min
When point angle is large, burr height becomes
low.
Web thinning decreases the thrust concentrated
at chisel edge, makes the drill edge sharp and
improves chip control. Tool life is also longer.
Drill: KDS 215 MAK
Work material: C50 (230HB)
Cutting conditions:
vc = 50 m/min, Water soluble
S type : Standard type used generaly.
N type : Suitable for thin web drills.
X type : For hard-to-cut material or deep hole
drilling.
S type N type X type
Feed rate (mm/rev)
Feed rate (mm/rev)
Thickness
Thrust
Thrust
Burr height (mm)
When point angle is large, thrust becomes
large but torque becomes small.
Large relief angle is needed at the center of the drill.
Web thinning
A : B or A/B = Flute width ratio
Web thickness
Web Cutter sweep
Feed rate (mm/rev)
Point angle (small) Point angle (large)
Thrust (N)
Torque (N.m)
Flute length
Margin width
Hight of point
Leading edge
Back taper
Helix angle
Relief angle
Chisel edge
Chisel edge length
Chisel edge corner
Rake
angle
Lead Neck
Taper shank
Shank length
Straight shank Tang thickness
Tang length
Neck
length
Tang thickness
Tang
Body clearance
Diameter of
Body clearance
Depth of
Body clearance
Rake face
Point
angle
Heel
Body clearance
Margin
Cutting
edge
Cutting edge
Outer corner
Drill
diamerer
Flute
Flank
Chisel edge angle
Land width
Flute width
Overall length
Technical
Guidance
Technical Guidance
Basics of Drilling
Parts of a Drill
Point Angle and Burr Web Thickness and Thrust
Point Angle and Force Min. Requirement Relief Angle Width of Edge Threatment and
Cutting Force
Decrease Chisel Width by Thinning
g
f
f
10 20 30 40
0
2
4
6
8
f = 0,3
f = 0,2
f = 0 1
10 20 30 40
0
12.000
10.000
8.000
6.000
4.000
2.000
f = 0,3
f = 0,2
f = 0,1
Vc=60m/min Vc=120m/min
N14
0,15mm 0,05mm
vc (m/min)
40 0
,
38 12
,
8 2
.
820 12
,
0 2
.
520
50 0
,
30 10
,
8 2
.
520 9
,
4 1
.
920
60 0
,
25 9
,
2 2
.
320 7
,
6 1
.
640
60 0
,
15 6
,
4 1
.
640 5
,
2 1
.
100
Shape used on most drills
4-point guiding reduces hole bending
and undulation for improved stability and
accuracy during deep hole drilling.
Torque (N• m) Torque (N• m) Thrust (N)
f (mm/rev)
Wear example
Margin
Rake
face
Flank
face
Thrust (N)
Work material: C50 (230HB)
Cutting data: f = 0,3 mm/rev
doc = 50mm
Tool life: 600 holes (Cutting length : 30m)
When there is surplus capacity with enough machine power and rigidity drilling at normal recommended
cutting conditions, we recommend higher drilling speeds.
Condition Edge treatment width
The following table shows the relation between edge treatment width and cutting force. If a problem caused by
cutting force occurs, reduce either the feedrate or the edge treatment width.
Drill : ø10
Work material:
C50 (230HB)
Work material:
C48 (220HB)
Diameter (mm) Diameter (mm)
Power (kW)
Thrust (N)
Reference of Power Requirement and Thrust
Cutting Condition Selection
Control cutting force for
low rigid machine
High speed machining
recommendation
Explanation of Margins (Difference between single and double margins)
Single Margin (2 guides: circled parts) D Double Margin (4 guides: circled parts)
Technical
Guidance
Technical Guidance
Basics of Drilling
N15
A
B
A
B
0
0,05
0,10
0,15
0,20
0,25
0,005 0,02 0,05
0,050,005 0,02 0,020,1 0,1
0,1
(mm)
0 0,05 (mm) 010 (kg)
0,005
0,09
2~3 mm
2~3 mm
Basics of Drilling
(n = 100~300 rpm) (f =0,15~0,2 mm/rev)
(Entrance) (Exit)
If the surface of the hole entrance or exit is slanted or
uneven, decrease the feedrate to 0,1~0,15mm/rev at
these points.
When using a long drill (e.g. XHGS type and
XHT type), DAK type or SMDH-D type drills at
high rotational speeds, the run-out of the drill
tip may cause a position shift at the entry point
making the drill hole bent and resulting in drill
breakage.
Hole bend
Position shift
Step
1
Short drill
No rotation
Drilling at recommended
condition
Drilling at recommended
condition
Pilot hole
(1D, Same dia.)
Step
1
Step
2
Step
2
Step
3
Method 1.
Method 2. Low rotational speed minimizes centrifugal forces and prevents drill bending.
Run-out of the lip height B and thinning point A are
important.
Drill run-out when mounted on
the machine spindle must be
within 0,03mm. If the run-out is
large, the drilled hole will also be
large causing an increase in the
horizontal cutting force, which
may result in drill breakage if the
machine or work clamping is not
rigid.
When use on a lathe, run-out at point A must be within
0,03mm, this value must be similar when taken at
position B.
: The run-out accuracy of thinning point
: The difference of lip height
Drill: MDS120MK
Work material: C50 (230HB)
Cutting data: vc=50 m/min, f=0,3 mm/rev, doc =38mm
Water soluble
Peripheral
run-out
(mm)
Hole expansion
Horizontal cutting force
Hole expansion
Run-out: within 0,03mm
Run-out: within 0,03mm
Chuck
MDS 140 MK
50C
vc = 50m/min
f = 0,3mm/rev
Technical
Guidance
Technical Guidance
Run-out Accuracy
Peripheral Run-out
Accuracy
when Tool Rotates
Peripheral Run-out
Accuracy
when Workpiece Rotates
Inuence of Workpiece
Surface
How to Use Long Drill
Problem
Remedies
Workpiece with slanted or uneven surface
N16
Technical
Guidance
Technical Guidance
Unsatisfactory
Chip Control
Packing of Chips
- Increase cutting speeds.
- Increase feed rates.
- Reduce pressure if using internal coolant.
Cutting
Conditions
Cutting Fluid
Long Stringy Chips
- Reduce amount of edge honing.
- Increase feed rates.
- Reduce pressure if using internal coolant.
- Refer to recommended cutting conditions listed in
the general catalogue.
- Below 1,5MPa.
- Refer to recommended cutting conditions listed in
the general catalogue.
- Below 1,5MPa.
Tool Design
Cutting
Conditions
Cutting Fluid
Unsatisfactory Hole Accuracy
Margin Wear
- Increase amount of back taper.
- Reduce margin width.
- Reduce cutting speeds.
- Increase feed rates.
- Use cutting uid with more lubricity.
- Schedule for earlier regrind.
Tool Design
Cutting
Conditions
Cutting Fluid
Others
Drill Breakage
- Increase amount of back taper.
- Reduce margin width.
- Reduce cutting speeds.
- Use cutting uid with more lubricity.
- Improve workpiece clamp rigidity.
Tool Design
Cutting
Conditions
Cutting Fluid
Others
Oversized Holes
- Improve overall dril rigidity. (large web, small ute).
- Reduce drill point angle.
- Reduce feed rate at entry phase.
- Reduce cutting speeds.
- Improve workpiece clamp rigidity.
- Improve drill clamp precision.
- Improve drill clamp rigidity.
Tool Design
Cutting
Conditions
Cutting Fluid
Others
Poor Surface Finish
- Increase amount of back taper.
- Increase cutting speeds.
- Use cutting uid with more lubricity.
Tool Design
Cutting
Conditions
Cutting Fluid
Holes are Not Straight
- Reduce amount of edge honing.
- Reduce feedrates.
- Improve workpiece clamp rigidity.
- Improve drill clamp precision.
- Improve drill clamp ridigity.
Tool Design
Cutting
Conditions
Others
- Refer to recommended cutting conditions listed in
the general catalogue.
- Refer to recommended cutting conditions listed in
the general catalogue.
- 130°~120°
- f = 0,05~0,1 mm/rev
- Refer to recommended cutting conditions listed in
the general catalogue.
- Drill run-out below 0,02mm
- Refer to recommended cutting conditions listed in
the general catalogue.
- Refer to recommended cutting conditions listed in
the general catalogue.
- Drill run-out below 0,02mm
Excessive Wear on
Cutting Edge
- Use higher cutting speeds.
- Increase feed rates.
- Reduce pressure if useing internal coolant.
- Use cutting uid with more lubricity.
- Vc=80~100m/min
- Refer to recommended cutting conditions listed in
the general catalogue.
- Below 1,5MPa.
Cutting
Conditions
Cutting Fluid
Drill Failure
Failure Basic Remedies Remedies Examples
Chisel Point Chipping
- Increase size of chisel width.
- Increase amount of honing on cutting edge.
- Reduce depth-of cut.
- Reduce feed rate at entry point.
- Improve workpiece clamping rigidity.
Tool Design
Cutting
Conditions
Others
Chipping on
Peripheral Cutting
Edge
- Increase amount of honing on cutting edge.
- Reduce the amount of front ank angle.
- Reduce cutting speeds.
- Increase feed rates.
- Use cutting uid with more lubricity.
- Improve workpiece clamp rigidity.
Tool Design
Cutting
Conditions
Cutting Fluid
Others
- f = 0,05~0,1 mm/rev .
- Refer to recommended cutting conditions listed in
the general catalogue.
Trouble Shooting Guide for Drilling
Tool Failure and Remedies
N17
SUMIBORON
40080 120 160
0
0,
1
0,
2
0,
3
BN250 Vc=120
BN250 Vc=150
BN250 Vc=180
f
f
40 45 50 55 60 65
10
150
100
50
030 50 70
20
0,3
0,25
0,
2
0,15
0,
1
0,05
040 60 80 100 120 140
300
200
100
00,05 0,10
45(HS)
106N
70
50
30
400
300
200
0
-10
-20
C55
HRC24
34CrMo4
HRC65
SUMIBORON
F1
F2
F3
F2
F3
F1
0,05
100
00,10
0,05
100
00,10
Technical
Guidance
Technical Guidance
Constant Feedrate Variable Feedrate
Previous edge position
Stationary notch location Shifting notch location
Machining output (pcs.)
At high cutting speeds, surface roughness is more stable.
Varying the feedrate spreads the notch location over a larger area, surface nish improves
and notch wear decreases.
Surface roughness Ra (μm)
Work material:
25CrMo4
(HRC58~62)
Holder: MTXNR2525
Insert: TNMA160408NU
Cutting data:
vc= 120, 150,
180 m/min
doc = 0,15 mm
f = 0,045 mm/rev
Wet
Cutting time (min)
Workpiece hardness (HRC)
For hardened steel machining,
back force increases substantially
due to the expansion of ank wear.
External dimension at the soft
zone is smaller due to lower
cutting forces.
Back force increases substantially for harder work materials.
For continuous cutting, the inuence of
coolant on tool life is minimal. However for
interrupted cutting, coolant will shorten the
tool life because of thermal cracking.
Flank wear width VB (mm)
Cutting force (N)
Tool life
Dry
Non water soluble
Water emulsion
Water soluble
WetDry
In continuous cutting of bearing steel, there is
not much difference in dry or wet cut.
Work material: 100Cr6 (HRC58~62)
Insert: TPGN160304
Cutting data: vc = 100 m/min
doc = 0,15 mm
f = 0,1 mm/rev
Cutting data: vc = 80 m/min
doc = 0,15 mm
f = 0,1 mm/rev
Cutting data: vc = 120 m/min
doc = 0,5 mm
f = 0,3 mm/rev
dry
Work material: C105W1
Cutting data: vc = 120 m/min
doc
= 0,2 mm
f = 0,1 mm/rev
Soft
zone
Hard
zone
Hard
zone
Workpiece hardness (HRC)
Cutting speed (m/min)
Hardened steel
Notch wear
occurs easily Wear is quite large. Large wear
Bearing steel Die steel
Ceramic
Coated carbide
Cermet
Work material: X155CrVMo12-1
Cutting data: vc = 100 m/min
doc
= 0,2 mm
f = 0,1 mm/rev
Light
Heavy
Interrupted
cutting
Continuous
cutting
Principal force
Feed force
Back force
Hardened Steel Machining
Application Map of the Various Tool Materials Work Materials and Cutting Speed Recommendations
Inuence of Coolant on Tool Life Relation Workpiece Hardness and Cutting Forces
Relation between Flank Wear and Cutting Force Workpiece Hardness on Cutting Force and Accuracy
Relation Cutting Speed and Surface Roughness
Improvement of Surface Roughness by Altering the Feedrate
Back force (N)
Continuous cutting
Interrupted cutting
Principal force (N)
Shore hardness (HS)
Back force (N)
Dimension (mm)
Feed force (N)
Flank wear width VB (mm)
020 40 60 80 100 120 140 160 180 200
0,25
0,20
0,15
0,10
0,05
0300
0
50
100
150
200
250
450 600 750 900 1050 1200 1350 1500
GGGGG
Crater wear
(vc ≥ 200 m/min)
2,557,5 10 12,5
0
0,1
0,2
0,3
0,4
10
8
6
4
2
0200 400
BNS800
BN7000
BNC500
BNX10
BNC500
BN7000
Vc=600m/min
Vc=600m/min
Vc=1000m/min
Vc=1500m/min
Vc=400m/min
N18
SUMIBORON
BNS800
BN7000
BNC500
Wet
Number of pass Cutting speed (m/min)
Cutting data:
doc = 0,5 mm, ft = 0,15 mm/tooth
Flank wear width (mm)
Number of pass
Dry cutting is recommended for high speed milling of cast iron
with SUMIBORON.
Typical thermal crack
Dry
Ceramic
Work material: GG25
Tool material: BN700
Cutting data: doc = 0,5 mm, ft = 0,1 mm/tooth, DRY
- High speed machining Vc = 2000m/min
- Surface Roughness Rz=3,2 (Ra=1,0)
- Running cost is reduced because of economical insert
- Easy insert setting with the aid of a setting gauge
- Safe, anti-centrifugal force construction for high speed
conditions
Surface roughness Rmax (mm)
cutting speed Vc (m/min)
Structure
Pearlite + FerritePearlite
Dry
Wet
Tool wear shape
Matrix
WET
( Water
soluble)
DRY
For machining cast iron with SUMIBORON, cutting speeds (Vc)
should be 200m/min and above. WET cutting is recommended.
Flank wear width VB (mm)
Cutting length (km)
DRY
WET
Work material: GG25
Insert: SNGN120408(BN500)
Cutting data: vc = 450 m/min
doc = 0,25 mm
f = 0,15 mm/rev
Continuous cutting
Machine: N/C lathe
Work material: GG25 (HB200)
Holder: MTJNP2525
Insert: TNMA160408(BN500)
Cutting data: vc = 110~280 m/min
doc = 0,1 mm
f = 0,1 mm/rev
WET
GG: Grey cast iron GGG: Ductile cast iron
Good f Surface roughness Ra (μm)
Ceramic
Coated carbide
Cermet
Good f Size accuracy
Tool life ratio
Cutting speed vc (m/min)
Tool life ratio
Cutting speed vc (m/min)
Ceramic
Coated carbide
Cermet
Ceramic
Coated carbide
Cermet
Cast Iron Machining
SUMIBORON BN Finish Mill EASY
Advantages of Using SUMIBORON for Cast Iron Machining
Turning
Milling
Higher accuracy Longer tool life at higher cutting speeds
Cast iron structure and wear shape examples
Technical
Guidance
Technical Guidance
SUMIBORON
N19
Vc = 300m/min Vc = 500m/min
0,5mm
BN700 K10
DA150
BN700 DA150K10
DA150
BNS800 (Vc=300m/min) BNS800 (Vc=300m/min)
BN700
BNX20 BN700
Technical
Guidance
BNS800
(Vc=300m/min, After 2km Cutting)
Whisker reinforced ceramic
(Vc=50m/min, After 10m Cutting)
BNS800
(After 2km of cutting)
Competitor‘s solid CBN
(After 2km of cutting)
Chipping
Small wear at V=300m/min
Cutting is difcult because of
large wear at Vc=50m/min
Work material: Colmonoy No.6
(Ni-based self uxing alloy)
Work material: Stellite SF-20
(Co-based Self-uxing alloy)
Flank wear width VB (mm)
Flank wear width VB (mm)
Cutting time (min) Cutting time (min)
Breakage Breakage Breakage
Flank wear width VB (mm)
Cutting length (km)
Flank wear width VB (mm)
Cutting length (km)
Chipping
No chipping
Insert: SNGN090308
Cutting data:
vc = 50, 300 m/min
f = 0,1 mm/rev
doc = 0,2 mm
Wet
Insert: SNGN090308
Cutting data:
vc = 50 m/min
f = 0,1 mm/rev
doc
= 0,2 mm
Dry
Tool life criteria
Notch wear = 0,25mm
Or ank wear = 0,25mm
BNX20 is recommended for high speed and low feedrate condition.
BN700 is recommended for cutting speeds below 240m/min
Tool life criteria
Notch wear = 0,25mm
Or ank wear = 0,25mm
BN700 is recommended for cutting at high feedrates.
(Over f=0,1mm/rev)
Cutting data: doc = 0,3mm, WET
SUMIDIA positive type inserts are extremely good for Ti alloy,
due to high cutting edge strength and high wear resistance.
Work Material: Ti-6Al-4V
Insert: DNM120404NF
Cutting data: vc = 100m/min, doc = 0,1mm, f = 0,05mm/rev, WET
SUMIDIA positive type inserts are extremely good for Ti alloy,
due to high cutting edge strength and high wear resistance.
Work Material: Ti-6Al-4V
Insert: DNM120404NF
Cutting data: vc = 100m/min, doc = 0,1mm, f = 0,05mm/rev, WET
Negative type insert BN700 is excellent for high efciency cutting.
(For large depth of cut and high feedrates)
Work Material: Ti-6Al-4V
Insert: DNMA150412
Cutting data: Vc = 120m/min, doc = 0,3mm, f =0,25mm/rev, WET
Flank wear width VB (mm)
Cutting time (min)
Whisker reinforced ceramic (Vc=50m/min)
Competitor’s solid CBN
f = 0,12mm/rev f = 0,06mm/rev
For general power metal components, carbide and cermet grades can perform up to Vc=100m/min. However, around
Vc=120m/min, wear becomes rapid and surface roughness deteriorates with increased burrs.
SUMIBORON on the other hand, exhibits stability and superior wear resistance, burr prevention and surface roughness
especially at high speeds.
Work material: SMF4040 equivalent
Process details: ø100~300mm heavy interrupted facing with grooves and drilled
holes. (after 40 passes)
Insert: TNGA160404 Cutting data: f=0.1mm/rev, d=0.1mm, Wet
Typical tool damage of CBN tool when cutting Inconel 718
Flank wear width VB (μm)
Cutting length (km)
Surface roughness Rz (μm)
Cutting speed (m/min)
Cutting speed (m/min)
Cutting length (m) Cutting length (m)
Max height of burr (μm)
Cutting speed (m/min)
BN700
H1 (Carbide)
T110A(Cermet)
Notch wear
Flank wear Flank wear
BN700
H1 (Carbide)
T110A(Cermet)
BN700
H1 (Carbide)
T110A(Cermet)
Cutting speed (m/min)
Coated carbide (K series)
Notch wear Flank wear
BN700
BNX20
Whisker reinforced
ceramic
BN700
BNX20
Whisker reinforced
ceramic
1. Flank wear 2. Surface roughness 3. Height of burr
Cutting data: f = 0,06mm/rev, doc = 0,3mm, WET Cutting data: f = 0,12mm/rev, doc = 0,3mm, WET
Machining Hard-to-cut Materials
Inuence of cutting speed (Grade BNX20, f =0,06 mm/rev., L=0,72km)
Powder Metal
Heat Resistive Alloy
Ni based alloy
Ti based alloy
Hard facing alloys
Inuence of feedrate (Grade BNX20, Vc=300m/min, L=0,18km)
Inuence of tool grade (Vc=500m/min, f =0,12 mm/rev, L=0,36km)
Technical Guidance
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
N20
SUMIBORON
Damage Remedies
Technical
Guidance
Cutting Edge Failure
Thermal crack
Cutting condition
Tool design
Tool material
Thermal shocks generate vertical crack lines across the cutting edge.
Completely dry condition is recommended.
If dry condition machining is already observed, then reduction of cutting
temperatures and cutting force is necessary.
Decrease cutting speed, feedrate, depth of cut.
Sharpen cutting edge.
Select more thermal conductivity grade.
Chipping at nose position
Tool material
Tool design
Cutting condition
Caused by impact shocks to the cutting edge.
Chattering may also be a contributing factor.
Select a tougher grade.
Strengthen the cutting edge.
Large NL angle, Honing.
Higher feedrates are recommended to lessen the number of impacts.
Chipping at notch position
Tool material
Tool design
Cutting condition
Caused by impact shocks to the cutting edge.
Chattering may also be a contributing factor.
Select a tougher grade.
Strengthen the cutting edge.
Large NL angle, Honing.
Higher feed rates are recommended to lessen the number of impacts.
Chipping at notch position
Cutting condition If surface nish is affected, consider using the “Variable Feed rate”
method to improve nishing.
For other cases, use remedies similar to that for normal wear.
Flaking
Tool material
Tool design
Cutting condition
Flaking is caused by high back forces and back force is related to ank
wear.
Select a more wear resistant grade.
A sharper cutting edge helps prevent aking.
Reduce the NL angle and width
Positive inserts preferred
Reduce ank wear with lower speed and higher feed rates.
Reducing tool-to-work contact time effectively reduces ank wear.
Breakage at bottom of crater
Large crater wear
Tool material
Tool design
Cutting condition
Crater wear resistant grades are recommended.
Continuous ~ Light interrupted cutting = BNC2010
Light ~ Medium interrupted cutting = BNX20
Medium ~ Heavy interrupted cutting = BNX25
Determine the cutting edge geometry after inspecting the used inserts
closely.
Sharpen the cutting edge to prevent crater wear.
Strengthen the cutting edge to prevent crater breakage.
Check the cutting speed.
Reduce the cutting speed to less than 200m/min.
Higher feed rates are recommended.
Large ank wear
Tool material
Tool design
Cutting condition
Select a more wear resistant grade.
Reduce the cutting force.
Reduce the NL width and angle.
Positive inserts preferred
Check the cutting speed.
Reduce the cutting speed to less than 200m/min.
Higher feed rate reduces the overall tool-to-work contact time.
Technical Guidance
Tool Failure and Remedies
Technical
Guidance
N21
l
l
l
l
l
l
l
l
l
ll
l
l
l
l
l
JIS AISI DIN
S10C 1010 C10
S15C 1015 C15
S20C 1020 C22
S25C 1025 C25
S30C 1030 C30
S35C 1035 C35
S40C 1040 C40
S45C 1045 C45
S50C 1049 C50
S55C 1055 C55
JIS AISI DIN
SKH2 T1 —
SKH3 T4 S18-1-2-5
SKH10 T15 S12-1-4-5
SKH51 M2 S6-5-2
SKH52 M3–1 —
SKH53 M3–2 S6-5-3
SKH54 M4 —
SKH56 M36 —
JIS AISI DIN
SUS201 201 —
SUS202 202 —
SUS301 301 X12CrNi17 7
SUS302 302 —
SUS302B 302B —
SUS303 303
X10CrNiS18 9
SUS303Se 303Se —
SUS304 304
X5CrNiS18 10
SUS304L 304L X2CrNi19 11
SUS304NI 304N —
SUS305 305 X5CrNi18 12
SUS308 308 —
SUS309S 309S —
SUS310S 310S —
SUS316 316
X5CrMo17 12 2
SUS316L 316L
X2CrNiMo17 13 2
SUS316N 316N —
SUS317 317 —
SUS317L 317L
X2CrNiMo18 16 4
SUS321 321
X6CrNiTi18 10
SUS347 347
X6CrNiNb18 10
SUS384 384 —
SNCM220 8620 21NiCrMo2
SNCM240 8640 —
SNCM415 — —
SNCM420 4320 —
SNCM439 4340 40NiCrMo6
SNCM447 — 34NiCrMo6
SCr415 — 15CrMo5
SCr420 5120 20Cr4
SCr430 5130 34Cr4
SCr435 5132 37Cr4
SCr440 5140 41Cr4
SCr445 5147 —
SCM415 — 15CrMo5
SCM420 — 20CrMo5
SCM430 4131 25CrMo4
SCM435 4137 34CrMo4
SCM440 4140 42CrMo4
SCM445 4145 —
SMn420 1522 —
SMn433 1534 —
SMn438 1541 —
SMn443 1541 —
SMnC420 — —
SMnC443 — —
SK1 — —
SK2 W1-11 1/2—
SK3 W1-10 C105W1
SK4 W1-9 —
SK5 W1-8 C80W1
SK6 — C80W1
SK7 — C70W2
SKS11 F2 —
SKS51 L6 —
SKS43 W2-9 1/2—
SKD1 D3 X210Cr12
SKD11 D2
X155CrVMo12-1
SKD61 —
X40CrVMo5-1
FC100 No 20B GG-10
FC150 No 25B GG-15
FC200 No 30B GG-20
FC250 No 35B GG-25
FC300 No 45B GG-30
FC350 No 50B GG-35
FCD400 60-40-18 GGG-40
FCD450 — GGG-40.3
FCD500 80-55-06 GGG-50
FCD600 — GGG-60
FCD700 100-70-03 GGG-70
SUS405 405 X10CrAl13
SUS429 429 —
SUS430 430 X6Cr17
SUS430F 430F X7CrMo18
SUS434 434 X6CrMo17 1
SUS403 403 —
SUS410 410 X10Cr13
SUS416 416 —
SUS420JI 420 X20Cr13
SUS420F 420F —
SUS431 431
X20CrNi17 2
SUS440A 440A —
SUS440B 440B —
SUS440C 440C —
SUH31 — —
SUH35 — —
SUH36 —
X53CrMnNi21 9
SUH37 — —
SUH38 — —
SUH309 309 —
SUH310 310 CrNi2520
SUH330 N08330 —
SUH21 — CrAl1205
SUH409 409 X6CrTi12
SUH446 446 —
SUH1 — X45CrSi9 3
SUH3 — —
SUH4 — —
SUH11 — —
SUH600 — —
Technical
Guidance
Steel and Non-Ferrous Metal Symbols Chart
References
Ni-Cr-Mo Steels
Cr Steels
Cr-Mo Steels
Cr-Mo Steels
Mn Steels and Mn-Cr Steels for
Structural Use
Alloy Tool Steels
Grey Cast Iron
Nodular Cast Iron
Ferritic Stainless Steels
Martensitic Stainless Steels
Heat Resisting Steels
Ferritic Heat Resisting Steels
Martensitic Heat Resisting Steels
Austenitic Stainless SteelsHigh Speed SteelsCarbon Steels
— 85,6 — 68,0 76,9 940 97 —
— 85,3 — 67,5 76,5 920 96 —
— 85,0 — 67,0 76,1 900 95 —
767 84,7 — 66,4 75,7 880 93 —
757 84,4 — 65,9 75,3 860 92 —
745 84,1 — 65,3 74,8 840 91 —
733 83,8 — 64,7 74,3 820 90 —
722 83,4 — 64,0 73,8 800 88 —
712 — — — — — — —
710 83,0 — 63,3 73,3 780 87 —
698 82,6 — 62,5 72,6 760 86 —
684 82,2 — 61,8 72,1 740 — —
682 82,2 — 61,7 72,0 737 84 —
670 81,8 — 61,0 71,5 720 83 —
656 81,3 — 60,1 70,8 700 — —
653 81,2 — 60,0 70,7 697 81 —
647 81,1 — 59,7 70,5 690 — —
638 80,8 — 59,2 70,1 680 80 —
630 80,6 — 58,8 69,8 670 — —
627 80,5 — 58,7 69,8 667 79 —
601 79,8 — 57,3 68,7 640 77 —
578 79,1 — 56,0 67,7 615 75 —
555 78,4 — 54,7 66,7 591 73 2055
534 77,8 — 53,5 65,8 569 71 1985
514 76,9 — 52,1 64,7 547 70 1890
495 76,3 — 51,0 63,8 528 68 1820
477 75,6 — 49,6 62,7 508 66 1730
461 74,9 — 48,5 61,7 491 65 1670
444 74,2 — 47,1 60,8 472 63 1585
429 73,4 — 45,7 59,7 455 61 1510
415 72,8 — 44,5 58,8 440 59 1460
401 72,0 — 43,1 57,8 425 58 1390
388 71,4 — 41,8 56,8 410 56 1330
375 70,6 — 40,4 55,7 396 54 1270
363 70,0 — 39,1 54,6 383 52 1220
352 69,3 (110,0) 37,9 53,8 372 51 1180
341 68,7 (109,0) 36,6 52,8 360 50 1130
331 68,1 (108,5) 35,5 51,9 350 48 1095
321 67,5 (108,0) 34,3 50,1 339 47 1060
311 66,9 (107,5) 33,1 50,0 328 46 1025
302 66,3 (107,0) 32,1 49,3 319 45 1005
293 65,7 (106,0) 30,9 48,3 309 43 970
285 65,3 (105,5) 29,9 47,6 301 — 950
277 64,6 (104,5) 28,8 46,7 292 41 925
269 64,1 (104,0) 27,6 45,9 284 40 895
262 63,6 (103,0) 26,6 45,0 276 39 875
255 63,0 (102,0) 25,4 44,2 269 38 850
248 62,6 (101,0) 24,2 43,2 261 37 825
241 61,8 100,0 22,8 42,0 253 36 800
235 61,4 99,0 21,7 41,4 247 35 785
229 60,8 98,2 20,5 40,5 241 34 765
223 — 97,3 (18,8) — 234 — —
217 — 96,4 (17,5) — 228 33 725
212 — 95,5 (16,0) — 222 — 705
207 — 94,6 (15,2) — 218 32 690
201 — 93,8 (13,8) — 212 31 675
197 — 92,8 (12,7) — 207 30 655
192 — 91,9 (11,5) — 202 29 640
187 — 90,7 (10,0) — 196 — 620
183 — 90,0 (9,0) — 192 28 615
179 — 89,0 (8,0) — 188 27 600
174 — 87,8 (6,4) — 182 — 585
170 — 86,8 (5,4) — 178 26 570
167 — 86,0 (4,4) — 175 — 560
163 — 85,0 (3,3) — 171 25 545
156 — 82,9 (0,9) — 163 — 525
149 — 80,8 — — 156 23 505
143 — 78,7 — — 150 22 490
137 — 76,4 — — 143 21 460
131 — 74,0 — — 137 — 450
126 — 72,0 — — 132 20 435
121 — 69,8 — — 127 19 415
116 — 67,6 — — 122 18 400
111 — 65,7 — — 117 15 385
N22
1) Figures within the ( ) are not commonly used
2) Rockwell A, C and D scales utilises a diamond brale
3) 1 N/mm2 = 1 MPa
Rockwell Hardness
Vickers
Hardness
50kgf
(HV)
Shore
Hardness
(HS)
Traverse
Rupture
Strength
(N/mm2)
„A“ Scale
Diamond,
brale 60kgf
(HRA)
Brinell
Hardness
10mm Ball
3.000kgf
(HB)
„B“ Scale
100kgf
1/10“ Ball
(HRB)
„C“ Scale
Diamond,
brale 150kgf
(HRC)
„D“ Scale
Diamond,
brale 100kgf
(HRD)
Brinell
Hardness
10mm Ball
3.000kgf
(HB)
Rockwell Hardness
Vickers
Hardness
50kgf
(HV)
Shore
Hardness
(HS)
Traverse
Rupture
Strength
(N/mm2)
„A“ Scale
Diamond,
brale 60kgf
(HRA)
„B“ Scale
100kgf
1/10“ Ball
(HRB)
„C“ Scale
Diamond,
brale 150kgf
(HRC)
„D“ Scale
Diamond,
brale 100kgf
(HRD)
Hardness Scale Comparision Chart
Approx. metric value and Brinell hardness of steel
Technical
Guidance
References
N23
h 1)
Ry
h 2)
Rz
Ra
Yp1
Yp2
Yp3
Yp4
Yp5
Yv1
(Yp1+Yp2+Yp3+Yp4+Yp5)+(Yv1+Yv2+Yv3+Yv4+Yv5)
5
Rz=
Yv2
Yv3
Yv4
Yv5
m
h 1) Ry :
h 2) Rz :
(0,05S)
0,1S
0,2S
0,4S
(0,05Z)
0,1Z
0,2Z
0,4Z
(0,013a)
0,025a
0,05a
0,10a
—
0,8S 0,8Z 0,20a 0,25
1,6S
3,2S
6,3S
1,6Z
3,2Z
6,3Z
0,4a
0,8a
1,6a
0,8
12,5S
(18S)
25S
12,5Z
(18Z)
25Z
3,2a
6,3a 2,5
(35S)
50S
(70S)
100S
(35Z)
50Z
(70Z)
100Z
12,5a
25a —
(140S)
200S
(280S)
400S
(560S)
(140Z)
200Z
(280Z)
400Z
(560Z)
(50a)
(100a) — —
Technical
Guidance
According to new JIS B 0601:2001 (Old symbol: Rz)
According to new JIS B 0601:2001 (Old symbol: RzJIS)
Types
Symbol
Method of Determination
Descriptive Figure
Maximum Height
This is the value
(expressed in µm)
measured from the
deepest valley to the
highest peak of the
reference line, l, extracted
from the prole.
(Disregard unusually high
peaks and deep valleys
as they are considered as
aws.)
Ten-point Mean Roughness
From the prole, extract a
portion to be the reference
line, l.
Select the 5 highest peak
and 5 deepest valleys.
Measure the distance
between the two lines and
express it in µm.
(1 µm = 0,001mm)
Calculated Roughness
This method is to obtain
a center line between the
peaks and valleys within
the reference line, l.
Fold along the center
line to superimpose the
valleys against the peaks.
(Shaded portions with
dashed outline on the
right gure). Take the total
shaded area and divided it
by l in µm.
Designated values of the above types of surface roughness, standard reference length
values and the triangular symbol classications are shown on the table on the right.
Designated
values for
h 1)
Ry
Designated
values for
h 2)
Rz
Designated
values for
Ra
Standard
reference length
values, l (mm)
Triangular
Symbols
Remarks: The designated values in the brackets do not apply
unless otherwise stated.
Center-Line Measuring Length
Roughness Curve f
Finished Surface Roughness
References
Types of Surface Roughness Measurements
N24
Tornillos
........................................................................
Tornillos, palancas, asientos de plaquita
................
Pasadores, Tuercas, Excéntricas
.............................
Llaves
.............................................................................
Repuestos
Piezas de
repuesto
P1
P1 ~ P8
P
P1
P2-P4
P4-P6
P7
P8
Screw ............................................................................
Lever Pin, Shim, Nut.....................................................
Shim Pin, Eccentric Pin ...............................................
Wrench ..........................................................................
Spare Parts
Spare Parts
Content A ~ P
Repuestos
Piezas de repuesto
Tornillos
P2
d L D B
a°
BFTG0408F lM4 0,5 7,5 5,7 T15 61 3,4
BTTG0409F lM4 0,5 8,4 6,15 T15 61 3,4
BFTG0513F lM5 0,5 13 6,8 T20 61 5,0
BFTG0617F lM6 0,75 16,5 8 T25 61 7,5
BFTG0621F lM6 0,75 21 9,5 T25 61 7,5
BFTG0825F lM8 0,75 24,5 12 T25 61 7,5
d L D B
a°
BFTX02506 M
BFTX02508 l
M2,5
0,45 7,5 3,45 T8 60 -
BFTX0309 M3 0,5 8,8 4,2 T10 60 -
BFTX03508 l
M3,5
0,6 8 5,1 T10 52 2,0
BFTX03584 l
M3,5
0,6 7,4 5,2 T15 60 3,0
BFTX03588 l
M3,5
0,6 8,8 5,2 T15 60 3,4
BFTX0408 lM4 0,7 8 5,5 T15 60 -
BFTX0414 lM4 0,7 14,5 5,5 T15 60 3,0
BFTX0515 M5 0,8 15 7 T20 60 -
BFTX0613 M6 1,0 13 9 T25 60 -
BFTX0615 M6 1,0 15 9 T25 60 -
BFTX0617 M6 1,0 17 9 T25 60 -
d L D B
a°
BFTX0203A lM2 0,4 3 2,7 T6 90 0,5
BFTX0204A l
M2
0,4 4,3 2,7 T6 90 0,5
BFTX0305A lM3 0,5 5,3 4,3 T10 90 -
BFTX0306A l
M3
0,5 5,8 4,3 T10 90 2,0
BFTX0307A l
M3
0,5 6,8 4,3 T10 90 2,0
BFTX0407A l
M4
0,7 7,3 5,6 T15 90 3,4
BFTX0410A lM4 0,7 10,3 5,6 T15 90 3,4
BFTX0509A lM5 0,8 9,3 6,9 T20 90 5,0
d L D B
a°
BFTX01604N l
M1,6
0,35 4,2 2,4 T6 60 0,2
BFTX0203N lM2 0,4 3 2,7 T6 60 0,5
BFTX0204N lM2 0,4 4,3 2,7 T6 60 0,5
BFTX02205N l
M2,5
0,45 4,5 3 T6 60 0,5
BFTX02505N
l
M2,5
0,45 4,5
3,45
T8 60 1,1
BFTX02506N
l
M2,5
0,45 5,5
3,45
T8 60 1,5
BFTX02508NV
l
M2,5
0,45 7,5
3,5
T8 60 1,5
BFTX0306N lM3 0,5 5,8 4,2 T10 60 2,0
BFTX0307N lM3 0,5 6,5 4,2 T10 60 2,0
BFTX0309N lM3 0,5 9 4,2 T10 60 3,0
BFTX0312N
M3
0,5 12 5,4 T10 60 -
BFTX03509N
l
M3,5
0,6 8,5 4,9 T10 60 -
BFTX0406N lM4 0,7 6 5,6 T15 60 -
BFTX0407N lM4 0,7 7 5,6 T15 60 3,0
BFTX0409N lM4 0,7 9 5,6 T15 60 3,4
BFTX0412N lM4 0,7 12 5,5 T15 60 3,0
BFTX0509N lM5 0,8 9 7 T20 60 5,0
BFTX0511N lM5 0,8 11,5 7 T20 60 5,0
BFTX0513N lM5 0,8 13 7 T20 60 5,0
BFTX0515N lM5 0,8 15 7 T20 60 -
BFTX0615N lM6 1,0 15 9 T25 60 5,0
BFTX0619N mM6 1,0 19 9 T25 60 5,0
d L D B
a°
BFTX01804IP
l
M1,8
0,35 3,7 2,45 6IP 60 0,5
BFTX02505IP
l
M2,5
0,45 4,5 3,45 8IP 60 -
BFTX02506IP
l
M2,5
0,45 5,5 3,45 8IP 60 -
BFTX0305IP lM3 0,5 5,3 3,8 8IP 60 2,0
BFTX0306IP l
M3
0,5 6 3,8 8IP 60 2,0
BFTX0307IP
M3
0,5 7
4,3
10IP
55 2,0
BFTX03512IP
l
M3,5
0,6 11,5
5,3
15IP
60 3,0
BFTX03584IP
l
M3,5
0,6 7,4 5,1
15IP
60 -
BFTX03510IP08
l
M3,5
0,6 10 5,3 8IP 60 -
BFTX03510IP15
l
M3,5
0,6 10 5,3
15IP
60 -
BFTX0407IP l
M4
0,7 8,0 5,6
15IP
60 3,0
BFTX0409IP lM4 0,7 9,0 5,6
15IP
60 3,0
BFTX0412IP lM4 0,7 12 5,5
15IP
56 3,0
BFTX0418IP lM4 0,7 18 5,5
15IP
60 -
BFTX04513IP20
l
M4,5 0,75 13,1
6,8
20IP
60 -
BFTX0511IP lM5 0,8 11,5 7
20IP
60 -
BFTX0513IP lM5 0,8 13 7 20IP 60 -
BFTX0615IP lM6 1,0 15 9
25IP
60 -
d L D B
a°
B
FTX0410T8L
lM4 0,7 9,6 5,6 T8 60 1,1
BFTX0410T8R
l
B
L
ød
D
d L D B
a°
BFTX03510SD
q
M3,5
0,6 10 5,3 T10 60 2,0
BFTX03517SD M3,5
0,6 17 5,3 T10 60 2,0
BFTX0517SD
qM5 0,8 17 7,2 T20 60 5,0
BFTX0618SD
M6 1,0 18 T25 60 7,5
d L D B
a°
BFTY02205 l
M2,2 0,45
5,0
3,05
T7 60 -
BFTY02206 l
M2,2 0,45
5,6
3,05
T7 60 1,0
d L D
B
BH0304
M3
0,5 4 5,5 2 -
BH0306 lM3 0,5 6 5,5 2 -
BH0308 (
FBUP3-A0-9)
lM3 0,5 8 5,5 2 1,0
BH0310 l
M3
0,5 10 5,5 2 -
BH03504
M3,5
0,6 4 7 2 -
BH0408
M4
0,7 8 6 2,5 -
BH0410T qM4 0,7 10 7,5 T15 -
BH0415 qM4 0,7 15 7,5 2,5 -
BH0510 M5 0,8 10 9,5 3 -
BH0516 l
M5
0,8 16 14,4 9,5 3 -
BH0616 l
M6
1,0 16 14 10,5 4 -
BH0620 lM6 1,0 20 10,5 4 -
BH0824R M8 1,25 24 20 12 4 -
BH0824L M8 1,25 24 20 12 4 -
BH0825 qM8 1,25 25 22,5 14 5 -
BH0830R M8 1,25 30 26 12 4 -
BH0830L M8 1,25 30 26 12 4 -
BH0832 M8 1,25 32 29,5 14 5 -
BH1030R M10 1,5 30 26 14 5 -
BH1030L M10 1,5 30 26 14 5 -
BH1036R M10 1,5 36 32 14 5 -
BH1036L M10 1,5 36 32 14 5 -
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Torx Plus Flat Head Screw Cat. No. Dimensions (mm)
Stock
Torx Flat Head Screw Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Pitch
Pitch
Pitch Pitch
Full
Full
Full
Full
Full
Full
Full
Full
Cat. No. Dimensions (mm)
Stock
Pitch
Pitch
Pitch
High Precision Screw Cat. No. Dimensions (mm)
Stock
Pitch
Torx Flat Head Screw Cat. No. Dimensions (mm)
Stock
Pitch
Cat. No. Dimensions (mm)
Stock
Spare Parts
SPARE PARTS
Screw
Screw Screw
Torx Flat Head Screw
Button Head Cap Screw
Hexagonal Hole Type
T Type with Torx Hole
Full
Full
Torx Flat Head Screw
Repuestos
Piezas de repuesto
Tornillos
P3
d L D
B
BHA0525 lM5 0,8 25,5 9,5 8,5 3 4,0
BHA0625 lM6 1,0 30 11,3 10,5 4 4,5
BHA0834 qM8 1,25 34,2 12,7 12,0 5 -
BHE0407 qM4 0,7 9,5 2 5,7 2,5 1,8
BHE0510 qM5 0,8 13 3 7,7 3 2,7
d L D B
a°
BHF0203L M2 0,4 4 3 1,5 90
BHF0203B M2 0,4 5,5 3,5 1,5 90
BHF0306R M3 0,5 6,3 4,2 2 90 1,0
BHF0308R M3 0,5 8 4,2 2 90 1,0
BHF0623 qM6 1,0 23 12 4 90 7,0
d L D B
a°
BT0306 M3 0,5 6 - 1,5 - -
BT0310 q
M3
0,5 10 - 1,5 - -
BT0404 lM4 0,7 4 - 2 - -
BT0506 l
M5
0,8 6 - 2,5 - -
BT0510 q
M5
0,8 10 - 2,5 - -
BT0610
M6
1,0 10 - 3 - -
BT0612 M6 1,0 12 - 3 - -
BT0620 M6 1,0 20 - 3 - -
BT06035T M6 1,0 3,5 - T15 - -
øD
L
B
BT06035T
d L D
B
BTD0408
M4
0,7 8 2 2,8 2 -
BTD0410 M4 0,7 10 2 2,8 2 -
BTD0412
M4
0,7 12 2 2,8 2 -
BTD0508
M5
0,8 8
3
3,5 2,5 -
BTD05F09
M5
0,5 9
2
4 T15 -
BTD0510 qM5 0,8 10 3 3,5 2,5 3,0
BTD0518 M5 0,8 18 4 3,5 2,5 -
BTD0609 lM6 1,0 9 2 4 3 -
BTD0615
M6
1,0 15 5 4 3 -
BTD0618
M6
1,0 18 5 4 3 -
BTD0620 M6 1,0 20 5 4 3 -
BTD0812 M8 1,25 12 2 5 4 -
BTD0818 M8 1,25 18 6 5 4 -
BTD0820 M8 1,25 20 6 5 4 -
BTD0825 M8 1,25 25 8,5 5 4 -
BTD0615T M6 1,0 15 5 4,3 T20 -
BTD0615T
d L B
a°
BTT0407 lM4 0,5 7 2,6 2 60 -
BTT0411 lM4 0,5 11 2,6 2 60 -
BTT0511 M5 0,8 11 5 2 20 -
BTT0615 M6 1,0 15 6 2,5 20
d L D
B
BW0507F lM5 0,5 7 1,2 6,3 3,5 -
BW0609F M6 0,75 9 1,5 7,7 4 -
BW0508F-SD
M5 0,5 8 1,2 6,3 3,5
BW0810F-SD
qM8 0,75 10 1,8 10 5
BW0912F-SD
M9 0,75 12
d L D
B
BX0304
M3
0,5 4 5,5 2,5 -
BX0308 M3 0,5 8 5,5 2,5 -
BX0315
M3
0,5 15 5,5 2,5 -
BX0320
M3
0,5 20 5,5 2,5 -
BX0408
M4
0,7 8 7 3 -
BX0410 M4 0,7 10 7 3 -
BX0414 lM4 0,7 14 7 3 -
BX0425 M4 0,7 25 20 7 3 -
BX0508 l
M5
0,8 8 8,5 4 -
BX0510 l
M5
0,8 10 8,5 4 -
BX0512 lM5 0,8 12 8,5 4 -
BX0515 mM5 0,8 15 8,5 4 -
BX0520 lM5 0,8 20 8,5 4 5,0
BX0520T lM5 0,8 20 16 8,5 T20 -
BX0615 qM6 1,0 15 10 5 -
BX0620 mM6 1,0 20 10 5 -
BX0622 lM6 1,0 22 18 10 5 -
BX0625 M6 1,0 25 18 10 5 -
BX0820 M8 1,25 20 13 6 -
d L D
B
BXD02208IP lM2,2 0,45 7,5 5,7 3,5 8IP -
BXD02509IP lM2,5 0,45 9 7 4,1 10IP -
BXD03011IP lM3 0,5 10,5 8 4,9 15IP -
BXD03512IP lM3,5 0,6 11,5 8,8 5,5 15IP -
BXD04014IP lM4 0,7 12,5 9,5 6 20IP -
BXD04515IP lM4,5 0,75 14,3 10,8 6,8 25IP -
d L D
B
FBH0512 lM5 0,8 12 2 7,3 3 -
FBX0811 lM8 1,25 11,1 4,9 8,5 4 -
FBX0817 lM8 1,25 17,1 4,9 8,5 4 -
d L D
B
EHBX0512 lM5 0,8 12 10,5 8 4 -
(FBX)
d L B
a°
FBUP2-A0-8 q
M3
0,5 10 5,5 2 82 1,0
FBUP3-A0-8 M3,5 0,6 12 7 2 82 1,0
FBUP4-A0-8
M5
0,8 15 9,3 3 82 2,7
BFX0307R
M3
0,5 7
4
2 60 1,0
BFX0407R
M4
0,7 6,5
5,8
2,5 90 1,8
BFX0410R M4 0,7 9,5 5,8 2,5 90 1,8
BFX0508 M5 0,8 8 7,5 3 90 2,7
BFX0511R M5 0,8 10,5 7,5 3 90 2,7
BFX0611R
M6
1,0 11 9,5 3 90 2,7
d L D
B
FBUP3-A0-9 lM3 0,5 8 5,5 2 1,0
BX0520T
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Pitch
Pitch
Pitch
Pitch
Pitch
Pitch
Cat. No. Dimensions (mm)
Stock
Pitch
Spare Parts
SPARE PARTS
Screw
ScrewScrew
Phillip Head Cap Screw
Button Head Screw
Set Screw
Set Screw
Set Screw
Cat. No. Dimensions (mm)
Stock
Pitch
Special Hollow Screw
Cap Screw
Full
Full
Full
Full
Full
Full
Full
Full
Full
Full
Full
Cap Screw (Torx Plus)
Cat. No. Dimensions (mm)
Stock
Pitch
Cat. No. Dimensions (mm)
Stock
Pitch
Cap Screw
Fastener Bolt
Cat. No. Dimensions (mm)
Stock
Pitch
Cat. No. Dimensions (mm)
Stock
Pitch
Button Head Cap Screw
Flat Head Screw
Full
Full
Full
Full
Full
Repuestos
Piezas de repuesto
Tornillos, palancas, asientos
P4
d L - D
-
MIB1.6-2 lM1,6 0,35 2,0 - 2,4 - 0,2
MIB1.6-2.5 lM1,6 0,35 2,5 - 2,4 - 0,2
MIB1.6-3 lM1,6 0,35 3,0 - 2,4 - 0,2
d L D
B
FMJ lM4 0,5 15 5 6 3 -
FMUJ lM4 0,7 17 6,5 6 1 -
RFJ qM4 0,7 12 6 6 2 -
SRFJ qM4 0,7 17 6,5 6 2 -
d L D
B
KGBS1111 l
M5 0,5
8
1,2
6 3,5
KGBS1221 l
M6 0,75
9
1,5
7,5 4,5
d L D B
a°
KSS1111 l
3,5 0,6
11
5,2
T15 55 3,5
KSS1221 l
4,5 0,75
12
6,6
T15,3
55 4,5
(LCS2B)
d L D
B
WB4-8
M4
0,7 7,5 3 3,0 2 -
WB5-10 lM5 0,8 10 4 3,8 2,5 -
WB5-12 l
M5
0,8 12 5 3,8 2,5 -
WB6-13 q
M6
1,0 13
5
4,5 3 -
WB6-16 l
M6
1,0 16
6
4,5 3 -
WB6-20 qM6 1,0 20 8,5 4,5 3 -
WB6-30 M6 1,0 30 12 4,5 3 -
WB8-20 M8 1,25 20 8,5 6,2 4 -
WB8-24
M8
1,25 24 8,5 6,2 4 -
WB8-30 l
M8
1,25 30 11,5 6,2 4 -
WB8F-30 qM8 1,0 30 11,5 6,2 4 -
d L D
B
WB6-16T q
M6
1,0 16 6 4,5 T20 -
WB7-15T lM7 1,0 15 5,5 5 T25 -
WB7F-15T l
M7
0,75 15 8,5 5,5 T25 -
WB7F-20TL l
M7
0,75 20
8,5
5,5 T25 -
WB8-22T l
M8
1,25 22
8,5
6,2 T27 -
WB8-22TL M8 1,25 22 8,5 6,2 T27 -
WB8-30T lM8 1,25 30 11,5 6,2 T27 -
WB8-30TL M8 1,25 30 11,5 6,2 T27 -
WB8R-16T qM8 1,25 14 5,5 6,2 T27 -
d L D
B
LCS2B
M3
0,5 10 3,05 3,6 2 -
LCS3 lM6 1,0 17 10 6 2,5 -
LCS3B-SD
l
M5
0,8 9,5 4,2 5 2 -
LCS3DB-SD l
M5
0,8 12
6
5 2 -
LCS3S
M6
1,0 15
10
6 2,5 -
LCS3TB-SD lM6 1,0 16,7 9,6 6 2,5 -
LCS3TE lM6 1,0 15,5 8,5 6 2,5 -
LCS4 lM8 1,0 21 10 8 3 -
LCS4B-SD l
M6
1,0 13,4 9 6 2,5 -
LCS41BS-SD
l
M8
1,0 17 9,3 8 3 -
LCS42BS-SD
l
M8
1,0 20,7 9,8 8 3 -
LCS4CA l
M8
1,0 17,5 10 8 3 -
LCS5 lM8 1,0 25 12 8 3 -
LCS5B-SD qM8 1,0 20,5 12,3 8 3 -
LCS5DB-SD qM8 1,0 21,1 11,4 8 3 -
LCS6 qM10 1,0 27,2 14,4 9,8 4 -
LCS6B-SD lM10 1,0 27,2 14,4 10 4 -
LCS10 lM5 0,8 14,5 8,5 5 2 -
LCS12 lM6 1,0 17 9,6 6 2,5 -
LCS16 lM6 1,0 21 13,6 6 2,5 -
LCS20 lM8 1,0 23,5 13,2 8 3 -
LCS25 M10 1,0 30 17,4 10 4 -
LCS32 M12 1,0 36 19,3 12 5 -
PH00
A H L C
LCL3
3,7
12 10 3,6
LCL3-SD l3,7 12 10 3,55
LCL3C-SD
q
3,1
7,8 9,9 3,1
LCL3D-SD l
3,7
11,5 12
3,55
LCL3DB-SD l
3,1
9,4 11,5
3,1
LCL3S 3,7 10,6 10 3,6
LCL3T-SD l2,6 6,3 7,2 2,15
LCL4 4,7 14
14,55
4,7
LCL4-SD l
4,65
13,2
13,35
4,7
LCL4C-SD
l
4,65
10
13,35
4,7
LCL4D-SD
l
4,65
14,8 16 4,7
LCL4T-SD l
4,65
13,2
13,35
4,7
LCL5 6 17 17,1 6
LCL5-SD l6 17,3
16,65
6
LCL5C-SD q7,5 18,1 20,5 7,5
LCL6-SD l7,5 21 20,5 7,5
LCL8 8,6 25,4 25,4 8,6
LCL06 l
2,5
6,28 7,0 2
LCL09 l3,5 9,3
10,75
3
LCL10
l
3,4
11,8 10,8 3
LCL12 l
3,7
13,4 12,9
3,5
LCL16 l
4,6
17,6 18,4
4,4
LCL20 q6 18,9 20,4 5,6
LCL32 8,5 26,8 29,8 8
Spare Parts
SPARE PARTS
Screw, Lever Pin
Screw Double Screw
Cat. No. Dimensions (mm)
Stock
Pitch
Cat. No. Dimensions (mm)
Stock
Pitch
Axial adjustment Screw
Cat. No. Dimensions (mm)
Stock
Pitch
Cat. No. Dimensions (mm)
Stock
Pitch
Special Hollow Screw
Torx Flat Head Screw
Cat. No. Dimensions (mm)
Stock
Pitch
Screw for Lever Lock
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm) Double Screw
Torx Double Screw
Pitch
Pitch
Cat. No. Dimensions (mm)
Stock
Lever Pin
Repuestos
Piezas de repuesto
Asientos de plaquita
P5
A T d1d2
CCS09T3 l
8,525 2,38
5,4
6,4
A T d1d2
CNS1204 l
12,57 4,76
4,4
6,0
CNS1606 l
15,75 4,76
5,5
7,5
CNS1906 l
18,70 6,35
5,5
7,5
CNS2509 l
25,27 6,35
6,6
9,5
CNS1203B l
12,57 3,18
3,4
4,5
CNS1204B l
12,57 4,76
4,4
6,0
A T d1d2
DCS11T3 l
8,5 2,38
5,3
6,4
A T d1d2
DNS1504 l
12,57 6,35
4,4
6,0
DNS1506 l
12,57 4,76
4,4
6,0
DNS1104B l
9,45 4,73
3,4
4,5
DNS1504B l
12,57 6,35
4,4
6,0
DNS1506B l
12,57 4,76
4,4
6,0
A T d1d2
HE060011E l
A T d
LST317SD l
9,5 2,7
5,2
LST42SD l
12,65 3,18
6,9
A T d
LSS32SD l
9,48 3,18
5
LSS42SD l
12,65 3,18
6,9
LSS53SD q
15,85 4,76
7,9
LSS63SD l
19 4,76
10
A T d
LSC32SD l
9,48 3,18
5
LSC42SD l
12,65 3,18
6,9
LSC53SD l
15,85 4,76
7,9
LSC63SD q
19 4,76
10
A T d
LSR817 q
8,4 2,7
5,2
LSR10 l
8,4 3,18
4,7
LSR12 l
10 3,18
4,7
LSR16 l
13,5 4,76
6,3
LSR20 l
17,2 4,76
7,9
LSR25
22 6,35
9,5
A T d1d2
SCS1204 l
11,5 3,18
6,4
7,9
A T d1d2
SNS1204 l
12,57 4,76
4,4
6,0
SNS1506 l
15,75 4,76
5,5
7,5
SNS1906 l
18,92 6,35
5,5
7,5
SNS2507 l
25,27 7,93
6,6
9,5
SNS2509 l
25,27 6,35
6,6
9,5
A T d
θ°
SCND433 q
12,65 4,76
3,4 80
SCN0903 q
9,5 3,18
3,4
D
SRND32 l
9,5
SRND42 l
12,7
A T d
SSND423 l
12,5 3,18
3,4
SSN0903 q
A T1T2d2
LSTE31-0 l
9,5 2,7
2,7
5,2
LSTE31-1 l
9,5 2,67
2,91
5,2
LSTE31-2 l
9,5 2,64
3,11
5,2
A T d
LSD32SD l
8,5 3,18
5
LSD42SD l
12,65 3,18
6,9
A T d1d2
θ°
SVW322
9,5 3,18
4,7
6,5
35
SFW433
12,65 4,76
6,2
8,0
50
SDW323 l
9,5 3,18
4,7
6,5
55
SDW423 l
12,65 3,18
6,2
8,0
55
SDW433 l
SCW423 l
12,65 3,18
6,2
8,0
80
SCW433 l
SCW635 l
19 4,76
9
11,5
80
θ°
A
Ød1
T
A
Ød2
A
Ød1
T
Ød2
A
80
A
A
ød1
ød2
T
60
55
A
A
ød1
ød2
T
A
T
80°
A
ød
ød1
ød2
T
A
Spare Parts
SPARE PARTS
Shim
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
ShimShim
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No.
Stock
Dimensions (mm)
Cat. No. Dimensions (mm)
Stock
Repuestos
Piezas de repuesto
Pasadores, Tuercas, Excéntricas
P6
A T d1d2
STW323 l
9,5 3,18
4,7
6,5
STW434 l
12,65 4,76
6,2
8
A T d1d2
SWW433 l
12,65 5,15
6,2
8
SWW544 l
LSW317 l
A T d1d2
θ°
TCS16T3 l
8,8 2,38
5,3
6,3
7
A T d1d2
TNS1604 l
9,45 4,76
3,4
4,5
TNS1603B l
9,45 3,18
3,4
4,5
TNS1604B l
9,45 4,76
3,4
4,5
A T d1d2
TRW5505 l
10,5 4,76
3,4
4,5
A T d1d2
VCS1604 l
8,25 3,18
5,3
6,4
A T d1d2
VNS1604 l
9,45 4,76
3,4
4,5
A T d1d2
WFXS4R l
10,17 3,0
5,5
7,5
A T d1d2
θ°
WGCS13R l
10,7 3,0
5,5
7,5
5
A T d1d2
WNS0604 l
9,52 3,18
3,5
4,5
WNS0804 l
12,57 4,76
4,4
6,3
WNS0603B l
9,27 3,18
3,4
4,5
WNS0803B l
12,57 3,18
3,4
4,5
WNS0804B l
12,57 4,76
4,4
6,0
L
BNBW-2 l
3
BNBW-4 q
4
BNBW-7 q
7
d L D B
CPM32N l
M4 7,5
7
3
CPM43N l
M5 8,5
7
3
CPM43S l
M5 6
7
3
CPM54N q
d L D B
CPV33N l
M4 0,5
6,0
6,0
2,5
A T d1d2
SSW423 l
12,65 3,18
6,2
8
SSW433 l
12,65 4,76
6,2
8
SSW635 l
19 4,76
9
11,5
A T d
θ°
STPD322 l
8,4 3,18
3,4 6
STPD422 l
11,0 3,18
3,4 6
θ°
60°
A
Ød1
T
A
Ød1
T
LB
ød
D
Ø
ød1
ød2
T
60
A
ød1
ød2
T
A
60
A
ød1
ød2
T
Spare Parts
SPARE PARTS
Cat. No. Dimensions (mm)
Stock
Shim
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Shim
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Shim, Nut
Cat. No. Dimensions (mm)
Stock
Nut
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Pitch
Repuestos
Piezas de repuesto
Llaves
P7
d L D d1
B
HE060011P l
M6 0,75
14,5
7,8
5,0 2,5
d D L
LP04 l
0,4 1,1
4,7
LP06 l
0,4 1,1
6,0
LP07 l
0,4 1,1
7,7
d H L
LSP3
5 3,5
5,5
LSP3SD l
5 3,5
5,5
LSP4
6,7 4
7
LSP4SD l
6,7 4
7
LSP5SD l
7,7 4,5
8,5
LSP6SD l
9,85 5,9
11,1
LSP8
13,05 10
12
LSP10 l
5 3,3
6,5
LSP16 l
6,6 4,5
9
LSP20 l
8,2 5,5
9
LSP25
9,8 6,5
11
LSP32
13 10
12
d L D D1
d1
MP317 l
M4 0,7
15,5
6
4 3,7
MP320 l
M4 0,7
19,5
6
4 3,7
MP416 l
M5 0,8
14
7,5
6 5
MP420 l
M5 0,8
20
7,5
6 5
MP432 l
M5 0,8
32
7,5
6 5
MP531 l
MP534 q
d L D
θ°
SPP308 l
3,2
8
4,8
120
L D
SPP3 l14
3,2
d1d2L D
VP20 l
M3,5 M4
12,0
5,0 ≥4,5 ≥4,5
VP25 l
M3,5 M4
17,0
5,0 ≥4,5 ≥4,5
VP32 l
M3,5 M4
24,0
5,0 ≥4,5 ≥4,5
d D1D2L
B
CPB34 l
3,4 4,1
5,5
14
5 2,5
CPB35 q
3,4 4,1
5,5
17
5 2,5
CPB42 l
4,5 5,5
7
14
5 3
CPB43 l
4,5 5,5
7
16
5 3
CPB43S l
4,5 5,5
7
19
5 3
CPB44T q
4,5 5,5
7
22
5 3
CPB45T l
4,5 5,5
7
27
5 3
CPB64 l
6,8 8,2
10,5
24
6,6 4
d D1D2L
B
CPU304C q
3,3 5,5
-
10
3,5 3
L
ød
øD ød
ød1
øD
LB
d L D1D2
VP32B l
M3,5 0,6
8,0
1,4
5,0 6,5
VP40B l
M3,5 0,6
11,5
1,4
5,0 6,5
L
øD1
øD
2
1 2
L
ød2
ød
øD
12
Spare Parts
SPARE PARTS
Shim Pin, Eccentric Pin
Cat. No. Dimensions (mm)
Stock
Pitch
Shim Pin
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Eccentric Pin
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Pitch
Pitch
Cat. No. Dimensions (mm)
Stock
B C b1
HD040 m
4 75
111
P8
P8
LT15K l
L a C
KY25
45 2,5 10
KY40
60 4 13
LH035K l
LH045K l
SDBSM l
B L
LH020 l
2 50
16
LH025 l
2,5 56
18
LH030 l
3 63
20
LH035 l
3,5 68
22
LH040 l
4 70
25
LH050 q
5 80
28
LH060
6 90
32
B d L
LT0806
T8 2,3
45,0
6,0
LT20 q
T20 3,9
57,2
19,1
LT25 q
T25 4,4
60,3
20,2
LT27 l
T27 4,96
63,5
21,5
LT1510 m
T15 3,26
62
10
B d L
LT20IP
T20 4,0
57
18,5
LT25IP
T25 4,5
60
19,5
B b1C
TH015 l
1,5 35
30
TH020 l
2 35
39
TH025 l
2,5 35
39
B b1C
TH030 l
3 48
28
TH040 l
4 48
37
TH050 l
5 48
45
B d C B1
TRD07 l
T7 2,0
45
70
TRD08 l
T8 2,3
55
70
TRD15 q
T15 3,3
70
100
TRD20 l
T20 3,9
100
90
TRD25 l
T25 5,3
80
110
B C b1
TRDR08IP l
8IP 60
104
TRDR10IP l
10IP 80
111
TRDR15IP l
15IP 80
111
TRDR20IP l
20IP 100
118
TRDR25IP l
25IP 100
118
B C b1b2
TRX06 l
T6 35,5
15
15
TRX08 l
T8 38,5
19
19
TRX10 l
T10 42,1
22
22
TRX15 l
T15 46
22
27
TRX20 l
T20 49
22
30
B W L C b1
b2
TRX06IP l
TRX08IP l
TRX10IP l
TRX15IP l
T15 3,5
85,5
47
23 29
B d C b1
TTR15IP l
15IP 4,0
80
25,5
B d
TTX15W l
T15 4,0
TTX20 l
T20 3,9
B d
TT25 l
T25 4,4
TT27 l
T27 5,0
B C b1b2
TSW040 l
4 60
20
40
b2
b1C
B
b1
C
Key Wrench
SPARE PARTS
Wrench
Spare Parts
WrenchWrench
Hex Wrench (Hexagonal)
Hex Wrench (Hexagonal)
Hex Wrench (Hexagonal)
Hex Wrench (Hexagonal)
Hex Wrench (Hexagonal)
Torx Wrench
Torx Wrench
Torx Wrench
Torx Wrench
Torx Wrench
Torx Plus Wrench
Torx Plus Wrench
Torx Plus Wrench
Torx Plus Wrench
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
Cat. No. Dimensions (mm)
Stock
P9 ~ P22
P
P9
Index
Index
Content A ~ P
P10
..........................................
D39,
D37, E14, E16, E17, .....................................
.......................................... E19, E22, H31, K65, K66, .....................................
.......................................... K67, K68, K75, P2 ................................................
BFTX*****NV .................... D38, D39, P2 ......................................Spare parts
BFTX****SD ...................... D35, P2 ...............................................Spare parts
BFTX*****SD .................... D35, P2 ...............................................Spare parts
BFTX****T8 R/L ................ F36, P2 ...............................................Spare parts
BFTY***** ......................... K65, K66, K67, K68, K75, P2 ..............Spare parts
BFX**** ............................. P3 ........................................................Spare parts
BFX****R .......................... P3 ........................................................Spare parts
BH**** ............................... D27, F24, G53, M41, M49 ..................Spare parts
.......................................... P2 ..........................................................................
BH**** R/L ........................ D25, P2 ...............................................Spare parts
BH*****.............................. E21, E22, P2 ....................................... Spare parts
BH****T ............................. P2 ........................................................Spare parts
BHA****............................. D23, D24, P3 ......................................Spare parts
BHE****............................. P3 ........................................................Spare parts
BHF**** ............................. P3 ........................................................Spare parts
BHF****B .......................... P3 ........................................................Spare parts
BHF****R/L ....................... P3 ........................................................Spare parts
BNB*** R/L ....................... M41 .......................................................Boring bar
BNBB**R .......................... M40 .......................................................Boring bar
BNBC................................ M41 .....................................................Spare parts
BNBP 2R***-*** * .............. J47, M51 ............................ SUMIBORON Endmill
BNBW-* ............................M41, P6 ...............................................Spare parts
BNES**** .......................... J46, M50 ............................ SUMIBORON Endmill
BNGC R/L ......................... M44 .....................................................Spare parts
BNGG R/L ****-TT ............ M44 ......................................................Tool holder
BNGS R/L TT .................... M44 .....................................................Spare parts
BNTT**** R/L .................... M44 ....................................... SUMIBORON insert
BNZ***R............................ M41 .......................................................Boring bar
BSM**** ............................ J45 ....................................................Solid endmill
BSME R/L *****D*S6 ........ M38 .......................................................Boring bar
BT**** ............................... M38, M39, M40, M45, P3 ....................Spare parts
BT*****T ............................ E24, P3 ...............................................Spare parts
BTD**** ............................. G50, G53, M46, M49, P3 ....................Spare parts
BTD****T ........................... P3 ........................................................Spare parts
BTR**** ............................. D30 .............................................. Indexable insert
BTT**** ............................. D31, D32, P3 ......................................Spare parts
BW****F ............................ G9, G11, G12, G31, ............................Spare parts
.......................................... H6, H7, H17, P3 ....................................................
BW****F-SD ...................... D35, P3 ...............................................Spare parts
BWS**............................... F39, F41 ..............................................Spare parts
BX**** ............................... D11, E11, F16, F18, F20, ................... Spare parts
.......................................... F22, F27, F28, F30, F32, F34, ..............................
.......................................... F39, F41, G16, G50, K63, ....................................
.......................................... M43, M44, M46, P3 ...............................................
BX****T ............................. M42, P3 ............................................... Spare parts
BXBR*****R ...................... E24 ........................................................ Boring bar
BXBR*****R-NB ................ E24 ........................................................Boring bar
BXD*****IP ........................ K56, K60, K63, P3 ..............................Spare parts
C***-SCLP R/L ** .............. E15 ........................................................Boring bar
C***-SSKP R/L ** .............. E18 ........................................................Boring bar
C***-STUB R/L ** .............. E20 ........................................................Boring bar
C***-STUP R/L ** .............. E20 ........................................................Boring bar
C***-SWUB R/L ** ............ E23 ........................................................Boring bar
CBC*................................. D25 .....................................................Spare parts
CBC**** ............................ D25 .....................................................Spare parts
CBD4 R/L ......................... D25 .....................................................Spare parts
1,8x45 ............................... G51, G53, M44, M47, M49,
................Spare parts
AECT******PEFRA ............ H28, H29, G48, G49 .................... Indexable insert
AFBSM** .......................... M38, M39 ............................................Spare parts
APET******PDER-F .......... H31 .............................................. Indexable insert
APET******PDFR-S .......... H31 .............................................. Indexable insert
APMT******PDER ............. H31 ..............................................Indexable insert
APMT******PDER-H ......... H31 .............................................. Indexable insert
ASM**** ............................ J45 ....................................................Solid endmill
ASM****DL ........................ J28 .................................................... Solid endmill
ASM****DL-R** ................. J28 .................................................... Solid endmill
AXET******PEFR-S........... H23, H24, H33, H34 ..................... Indexable insert
.......................................... G38, G39 ..............................................................
AXMT******PDER-G ......... G38, H22 ......................................Indexable insert
AXMT******PDER-H ......... G38, H22 ...................................... Indexable insert
AXMT******PDER-L .......... G38, H22 ...................................... Indexable insert
AXMT******PEER-E .......... H23, H24, H33, H34 ..................... Indexable insert
.......................................... G38, G39 ..............................................................
AXMT******PEER-EH ....... H23, H24, H33, H34 .....................Indexable insert
.......................................... G38, G39 ..............................................................
AXMT******PEER-G ......... H23, H24, H33, H34 ..................... Indexable insert
.......................................... G38, G39 ..............................................................
AXMT******PEER-H.......... H23, H24, H33, H34 ..................... Indexable insert
.......................................... G38, G39 ..............................................................
AXMT******PEER-L .......... H24, H34, G38, G39 .................... Indexable insert
B***-SCLC R/L ****-** ....... E14 ........................................................Boring bar
B***-SDQC R/L ****-** ...... E17 ........................................................Boring bar
B***-SDUC R/L ****-** ...... E16 ........................................................Boring bar
B***-STUP R/L ****-** ....... E20 ........................................................Boring bar
BCS** ............................... F39, F41 ..............................................Spare parts
BFTG****F ........................ H39, P2 ...............................................Spare parts
BFTX**** ........................... F16, G48, H28, P2 ..............................Spare parts
BFTX***** ......................... D38, E21, E22, F46, F47 ....................Spare parts
.......................................... H31, K65, K66, K67, K68 ......................................
.......................................... K75, P2 .................................................................
BFTX****A......................... E15, E18, E20, E23, P2 ......................Spare parts
BFTX****IP ....................... G9, G12, G16, G19, G23, ...................Spare parts
.......................................... G30, G34, G38, G39, G43, ...................................
.......................................... G46, H6, H9, H10, H13, ........................................
.......................................... H14, H16, H19, H23, H24, ....................................
.......................................... H33, H34, H41, H42, H43, ....................................
.......................................... H45, H46, P2 ........................................................
BFTX*****IP ...................... G11, G12, G23, G26, G31, .................Spare parts
..........................................
G35,
G37, G47, H7, H9, .......................................
.......................................... H10, H13, H15, H17, H19, ....................................
.......................................... H22, H40, H41, H42, H43, ....................................
.......................................... H45, H46, P2 ........................................................
BFTX*****IP** ................... G43, H9, H10, P2 ................................ Spare parts
BFTX****N ........................ D11, D12, D13, D14, D15, ..................Spare parts
.......................................... D16, D17, D30, D31, D32, ....................................
.......................................... D33, D36, D37, D38, D41, ....................................
.......................................... D42, E8, E9, E11, E12, .........................................
.......................................... E13, E14, E16, E17, E19, .....................................
.......................................... E23, E24, F16, F26, F32, ......................................
.......................................... F34, F35, G40, G42, G49, ....................................
.......................................... G50, G51, G53, H29, H37, ...................................
.......................................... H47, K65, K66, K67, K68, .....................................
.......................................... K75, M41, M42, M43, M46, ...................................
.......................................... M47, M49, P2 ........................................................
BFTX*****N ....................... D31, D32, D33, D37, D38, ..................Spare parts
Index
Index
P11
CGA R/L **** *** ................ M43 ....................................... SUMIBORON insert
CLWN** ............................ F34, M43 ............................................. Spare parts
CNEQ******N .................... G42 ..............................................Indexable insert
CNGA****** ....................... C24 .............................................. Indexable insert
CNGA******ES-NC4.......... M9 ......................................... SUMIBORON insert
CNGA******HS-NC2 ......... M9 ......................................... SUMIBORON insert
CNGA******HS-NU2 ......... M10 ....................................... SUMIBORON insert
CNGA******LE-NC2 .......... M9 ......................................... SUMIBORON insert
CNGA******LF-NU2 .......... M10 ....................................... SUMIBORON insert
CNGA******LS-NC2 .......... M9 ......................................... SUMIBORON insert
CNGA******LT-NC2 ........... M9 ......................................... SUMIBORON insert
CNGA******NC-4 .............. M9 ......................................... SUMIBORON insert
CNGA******NC-W4 ........... M9 ......................................... SUMIBORON insert
CNGA******NC-WG4 ........ M9 ......................................... SUMIBORON insert
CNGA******NC-WH4 ........ M9 ......................................... SUMIBORON insert
CNGA******NS-2............... M10 ....................................... SUMIBORON insert
CNGA******NU-2 .............. M10 ....................................... SUMIBORON insert
CNGA******NU-W2 ........... M10 ....................................... SUMIBORON insert
CNGA******NU-WG2 ........ M10 ....................................... SUMIBORON insert
CNGA******NU-WH2 ........ M10 ....................................... SUMIBORON insert
CNGG******N-FV NC4 ...... M9 ......................................... SUMIBORON Insert
CNGG******N-LV NC4 ...... M9 ......................................... SUMIBORON Insert
CNGG******N-SV NC4...... M9 ......................................... SUMIBORON Insert
CNGG******NGH .............. C24 .............................................. Indexable insert
CNGG******NSU ............... C24 .............................................. Indexable insert
CNGM******N-LV NU2 ...... M10 ....................................... SUMIBORON Insert
CNGN******....................... M11 ....................................... SUMIBORON Insert
CNGX****** ....................... M11 ....................................... SUMIBORON Insert
CNMA******....................... C24 ..............................................Indexable insert
CNMA******....................... M11 ....................................... SUMIBORON Insert
CNMA******NS.................. M11 ...................................... SUMIBORON IInsert
CNMA******NU ................. M11 ....................................... SUMIBORON Insert
CNMA******NU-W ............. M11 ....................................... SUMIBORON Insert
CNMG******NEF ............... C18 .............................................. Indexable insert
CNMG******NEG .............. C20 .............................................. Indexable insert
CNMG******NEM .............. C21 ..............................................Indexable insert
CNMG******NEX ............... C20 .............................................. Indexable insert
CNMG******NFA ...............C18 .............................................. Indexable insert
CNMG******NFB ............... C18 .............................................. Indexable insert
CNMG******NFE ............... C18 .............................................. Indexable insert
CNMG******NFL ............... C18 .............................................. Indexable insert
CNMG******NGE .............. C20 .............................................. Indexable insert
CNMG******NGU .............. C19 ..............................................Indexable insert
CNMG******NGU-W .......... C19 .............................................. Indexable insert
CNMG******NGZ ............... C22 .............................................. Indexable insert
CNMG******NLU ............... C18 .............................................. Indexable insert
CNMG******NLU-W .......... C18 .............................................. Indexable insert
CNMG******NME .............. C21 ..............................................Indexable insert
CNMG******NMU .............. C21 .............................................. Indexable insert
CNMG******NMX .............. C22 ..............................................Indexable insert
CNMG******NSE ............... C19 .............................................. Indexable insert
CNMG******NSE-W .......... C19 ..............................................Indexable insert
CNMG******NSU............... C19 ..............................................Indexable insert
CNMG******NSX ............... C19 .............................................. Indexable insert
CNMG******NUG .............. C20 ..............................................Indexable insert
CNMG******NUP ............... C21 ..............................................Indexable insert
CNMG******NUX............... C22 ..............................................Indexable insert
CNMG******NUZ ............... C22 .............................................. Indexable insert
CNMM******NHF ............... C23 .............................................. Indexable insert
CBS** ............................... D25 .....................................................Spare parts
CCET******LFY/RFY ......... C57 ..............................................Indexable insert
CCET**T***LFY/RFY ........ C57 ..............................................Indexable insert
CCET**X***LFY/RFY ........ C57 ..............................................Indexable insert
CCET**X****LFY/RFY ...... C57 ..............................................Indexable insert
CCGT**X***LFY/RFY ....... C59 ..............................................Indexable insert
CCGT******LFX/RFX ........ C58 ..............................................Indexable insert
CCGT*******LFX/RFX ....... C58 .............................................. Indexable insert
CCGT**T***LFX/RFX ....... C58 .............................................. Indexable insert
CCGT**T****LFX/RFX ...... C58 .............................................. Indexable insert
CCGT**X***LFYS/RFYS
... C58 .............................................. Indexable insert
CCGT**X
****
LFYS/RFYS
.. C58 .............................................. Indexable insert
CCGT******M NFC ............ C58 .............................................. Indexable insert
CCGT******M NSC ........... C59 .............................................. Indexable insert
CCGT******M NSI ............. C59 .............................................. Indexable insert
CCGT******NAG ............... C59 ..............................................Indexable insert
CCGT******N-FV NC2 ...... M4 ......................................... SUMIBORON insert
CCGT******N-FV NU2 ...... M6 ......................................... SUMIBORON insert
CCGT******N-LV NC2 ....... M4 ......................................... SUMIBORON insert
CCGT******N-LV NU2 ....... M6 ......................................... SUMIBORON insert
CCGT******NSC ............... C59 .............................................. Indexable insert
CCGW**T*** ..................... M7 ......................................... SUMIBORON insert
CCGW******HS-NC2 ........ M4 ......................................... SUMIBORON insert
CCGW******HS-NU2 ........ M6 ......................................... SUMIBORON insert
CCGW******LE-NC2 ......... M4 ......................................... SUMIBORON insert
CCGW******LF-NU2 ......... M6 ......................................... SUMIBORON insert
CCGW******LS-NC2 ......... M4 ......................................... SUMIBORON insert
CCGW******LT-NC2 .......... M4 ......................................... SUMIBORON insert
CCGW******NC-2 ............. M4 ......................................... SUMIBORON insert
CCGW******NC-W2 .......... M4 ......................................... SUMIBORON insert
CCGW******NC-WG2 ....... M4 ......................................... SUMIBORON insert
CCGW******NC-WH2 ....... M4 ......................................... SUMIBORON insert
CCGW******NS ................. M7 ......................................... SUMIBORON insert
CCGW******NU ................. M7 ......................................... SUMIBORON insert
CCGW******NU-2 ............. M6 ......................................... SUMIBORON insert
CCGW******NU-WG2 ....... M6 ......................................... SUMIBORON insert
CCGW******NU-WH2 ....... M6 ......................................... SUMIBORON insert
CCH***.............................. G43, H9, H10, ....................................Spare parts
CCLN R/L ****-*** ............. D25 ......................................................Tool holder
CCM 8 LONG ................... D25, D26 .............................................Spare parts
CCM 8 UL ......................... D25, F34 .............................................Spare parts
CCM 8 UR ........................ F34 ......................................................Spare parts
CCMT****** ....................... M8 .................................................SUMIDIA insert
CCMT******L/R-DM NU .... M8 .................................................SUMIDIA insert
CCMT******NF .................. M8 .................................................SUMIDIA insert
CCMT******NFB ................ C60 .............................................. Indexable insert
CCMT******NFP ................ C60 ..............................................Indexable insert
CCMT******N-GD NF ........ M8 .................................................SUMIDIA insert
CCMT******N-LD NF ......... M8 .................................................SUMIDIA insert
CCMT******NLB ................ C60 .............................................. Indexable insert
CCMT******NLU................ C60 ..............................................Indexable insert
CCMT******NLU-W ........... C60 .............................................. Indexable insert
CCMT******NMU ............... C61 .............................................. Indexable insert
CCMT******NSC ............... C61 ..............................................Indexable insert
CCMT******NSK ............... C61 .............................................. Indexable insert
CCMT******NSU ............... C60 ..............................................Indexable insert
CCMW****** ...................... C61 .............................................. Indexable insert
CCMW******RH ................ M33 ...............................................SUMIDIA insert
CCS**T*............................ D43, P5................................................Spare parts
Index
Index
P12
DCGT******LFYS/RFYS ... C63 .............................................. Indexable insert
DCGT*******LFYS/RFYS .. C63 .............................................. Indexable insert
DCGT******LSD/RSD ....... C64 .............................................. Indexable insert
DCGT******M NFC ............ C63 .............................................. Indexable insert
DCGT******M NSC ........... C64 .............................................. Indexable insert
DCGT******M NSI ............. C64 .............................................. Indexable insert
DCGT******NAG ............... C64 ..............................................Indexable insert
DCGT******N-FV NC2 ...... M12 ....................................... SUMIBORON Insert
DCGT******N-FV NU2 ...... M13 ....................................... SUMIBORON Insert
DCGT******N-LV NC2 ....... M12 ....................................... SUMIBORON Insert
DCGT******N-LV NU2 ....... M13 ....................................... SUMIBORON Insert
DCGT******NSC ............... C64 .............................................. Indexable insert
DCGW****** ...................... C64 .............................................. Indexable insert
DCGW******HS-NC2 ........ M12 ....................................... SUMIBORON insert
DCGW******HS-NU2 ........ M13 ....................................... SUMIBORON insert
DCGW******LE-NC2 ......... M12 ....................................... SUMIBORON insert
DCGW******LF-NU2 ......... M13 ....................................... SUMIBORON insert
DCGW******LS-NC2 ......... M12 ....................................... SUMIBORON insert
DCGW******LT-NC2 .......... M12 ....................................... SUMIBORON insert
DCGW******NC-2 ............. M12 ....................................... SUMIBORON Insert
DCGW******NC-WG2 ....... M12 ....................................... SUMIBORON Insert
DCGW******NC-WH2 ....... M12 ....................................... SUMIBORON Insert
DCGW******NS ................. M13 ....................................... SUMIBORON Insert
DCGW******NU ................. M13 ....................................... SUMIBORON Insert
DCGW******NU-2 ............. M13 ....................................... SUMIBORON Insert
DCGW******NU-WG2 ....... M13 ....................................... SUMIBORON Insert
DCGW******NU-WH2 ....... M13 ....................................... SUMIBORON Insert
DCLN R/L ****-*** ............. D12 ......................................................Tool holder
DCMT****** ....................... M14 ...............................................SUMIDIA Insert
DCMT******L/R-DM NU .... M14 ...............................................SUMIDIA Insert
DCMT******NF .................. M14 ...............................................SUMIDIA Insert
DCMT******NFB ................ C65 .............................................. Indexable insert
DCMT******NFP ................ C65 ..............................................Indexable insert
DCMT******N-GD NF ........ M14 ...............................................SUMIDIA Insert
DCMT******N-LD NF ......... M14 ...............................................SUMIDIA Insert
DCMT******NLB ................ C65 .............................................. Indexable insert
DCMT******NLU................ C65 ..............................................Indexable insert
DCMT******NMU ............... C65 .............................................. Indexable insert
DCMT******NSK ............... C65 .............................................. Indexable insert
DCMT******NSU ............... C65 ..............................................Indexable insert
DCMW****** ...................... C65 .............................................. Indexable insert
DCMW******RH ................ M33 ...............................................SUMIDIA Insert
DCMX**T***NLUW ........... C65 ..............................................Indexable insert
DCS**T*............................D43, P5................................................Spare parts
DDHN R/L ****-*** ............. D13 ......................................................Tool holder
DDJN R/L ****-*** ............. D13 ......................................................Tool holder
DDL***V ............................ M54 ................................................. SUMIDIA Drill
DDNN N ****-***................ D13 ......................................................Tool holder
DFC*****E ......................... H14, H15 ......................................................Cutter
DFC*****E** ...................... H15 ..............................................................Cutter
DFCF*****E....................... H13 ..............................................................Cutter
DFCM*****E ...................... H14, H15 ......................................................Cutter
DFCM*****E** ................... H15 ..............................................................Cutter
DFC*****RS ...................... G26, H14 ......................................................Cutter
DFCF*****RS .................... G26, H14 ...................................................... Cutter
DFCM*****RS ................... G26, H14 ......................................................Cutter
DGC*****EW ..................... H6 ............................................. Indexable endmill
DGC*****RS...................... G8 ................................................................Cutter
DGCF*****RS ................... G8 ................................................................Cutter
CNMM******NHG .............. C23 .............................................. Indexable insert
CNMM******NHP .............. C23 ..............................................Indexable insert
CNMM******NHU .............. C23 ..............................................Indexable insert
CNMM******NHW ............. C23 .............................................. Indexable insert
CNMM******NMP .............. C23 ..............................................Indexable insert
CNMQ******N.................... G42 ..............................................Indexable insert
CNMU******N-G ................ G42 .............................................. Indexable insert
CNMU******N-H ................ G42 .............................................. Indexable insert
CNMX******NF .................. M11 ...............................................SUMIDIA Insert
CNMX******L ..................... C24 .............................................. Indexable insert
CNMX******R .................... C24 .............................................. Indexable insert
CNP*****RS ...................... G42 ..............................................................Cutter
CNPF****RS ..................... G42 ..............................................................Cutter
CNS**** ............................ D12, D41, P5 ......................................Spare parts
CNS****B .......................... E8, P5 .................................................Spare parts
CPB** ............................... P7 ........................................................Spare parts
CPB**S ............................. P7 ........................................................Spare parts
CPB**T .............................P7 ........................................................Spare parts
CPGT******NSD................ C61 ..............................................Indexable insert
CPGW******NC2 ............... M5 ......................................... SUMIBORON Insert
CPM**N ............................ D23, D24, P6 ......................................Spare parts
CPM**S ............................ D24, P6 ...............................................Spare parts
CPMT******NFB ................ C62 .............................................. Indexable insert
CPMT******NLB ................ C62 .............................................. Indexable insert
CPMT******NLU ................ C62 .............................................. Indexable insert
CPMT******NLU-W ........... C62 ..............................................Indexable insert
CPMT******NMU ............... C62 .............................................. Indexable insert
CPMT******NSU ............... C62 .............................................. Indexable insert
CPMW******NF ................. M5 .................................................SUMIDIA Insert
CPU***C ........................... P7 ........................................................ Spare parts
CPV**N ............................. D38, P6 ...............................................Spare parts
CR**.................................. G43, H9, H10, ...................................Spare parts
CRDN N****-***................. D26 ......................................................Tool holder
CRSN R/L ****-*** ............. D26 ......................................................Tool holder
CSBN R/L ****-*** ............. D25 ......................................................Tool holder
CSKN R/L ****-*** ............. D25 ......................................................Tool holder
CTL******L ........................ F36 ............................................... Indexable insert
CTL******N ........................ F36 ............................................... Indexable insert
CTR******N ....................... F36 ............................................... Indexable insert
CTR******R ....................... F36 ............................................... Indexable insert
D***-DCLC R/L ****-** ....... E8 .........................................................Tool holder
D***-DDUN R/L ****-** ...... E9 .........................................................Tool holder
D***-DTFN R/L ****-** ....... E12 .......................................................Tool holder
D***-DWLN R/L ****-** ...... E13 .......................................................Tool holder
D***-SCLC R/L ****-** ....... E14 .......................................................Tool holder
D***-SDQC R/L ****-** ...... E17 .......................................................Tool holder
D***-SDUC R/L ****-** ...... E16 .......................................................Tool holder
D***-STUP R/L ****-** ....... E20 .......................................................Tool holder
D***-SVUB R/L ****-** ....... E21 .......................................................Tool holder
D***-SVZB R/L ****-** ....... E21 .......................................................Tool holder
DABB***B-R ..................... M45 .......................................................Boring bar
DABB***C-R ..................... M45 .......................................................Boring bar
DABB***N-R ..................... M45 .......................................................Boring bar
DAL****H .......................... M54 ................................................. SUMIDIA Drill
DC R/L-* ........................... D25 .....................................................Spare parts
DCGT******LFX/RFX ........ C63 ..............................................Indexable insert
DCGT*******LFX/RFX ....... C63 .............................................. Indexable insert
DCGT******LFY/RFY ........ C63, C64 ...................................... Indexable insert
DCGT*******LFY/RFY ....... C63, C64 ...................................... Indexable insert
Index
Index
P13
DNS****B .......................... E9, P5 .................................................Spare parts
DNX***** RS ..................... G16 ..............................................................Cutter
DNXF***** RS ................... G16 ..............................................................Cutter
DNXK**R .......................... G16 .....................................................Spare parts
DSBN R/L ****-*** ............. D14 ......................................................Tool holder
DSDN N ****-*** ................ D14 ......................................................Tool holder
DSLX* ............................... D27 .....................................................Spare parts
DSP* ................................. D25 .....................................................Spare parts
DTFN R/L ****-*** ............. D15 ......................................................Tool holder
DTGN R/L ****-*** ............. D15 ......................................................Tool holder
DTJN R/L ****-*** .............. D15 ......................................................Tool holder
DTR**C R/L ****-*** .......... D11 ....................................................... Tool holder
DTR**Q R/L ****-*** .......... D11 .......................................................Tool holder
DVJN R/L ****-*** .............. D16 ......................................................Tool holder
DVQN R/L ****-*** ............. D16 ......................................................Tool holder
DVVN N ****-*** ................ D16 ......................................................Tool holder
DWLN R/L ****-*** ............ D17 ......................................................Tool holder
ECXA***X**LE NU* .......... M39 ....................................... SUMIBORON Insert
ECXA***X**LF NU*........... M39 ....................................... SUMIBORON Insert
E**D*SEXCR/L**-**P ........ M39 .......................................................Boring bar
EHBX**** .......................... P3 ........................................................ Spare parts
EHHM****ZX ..................... J30 .................................................... Solid endmill
ELSM**** .......................... J43 ....................................................Solid endmill
ER** .................................. D23, D24 ............................................. Spare parts
FBH**** ............................. P3 ........................................................Spare parts
FBUP*-A*-* ....................... G50, M41, M46, P2, P3 ......................Spare parts
FBX**** ............................. P3 ........................................................Spare parts
FMJ ................................... M44, P4 ...............................................Spare parts
FMU****R-S ...................... G53, M49 .....................................................Cutter
FMUE ............................... G53, M49 ............................................Spare parts
FMUJ ................................ G53, M49, P4 ...................................... Spare parts
FMUU ............................... G53, M49 ............................................Spare parts
GCG N**** GA .................. F17, F19, F21, F23,
.................... Indexable insert
.......................................... F25, F29, F30, F33 ...............................................
GCM N**** GF .................. F17, F19, F21, F23,
.................... Indexable insert
.......................................... F25, F29, F30, F33 ...............................................
GCM N**** GG ................. F17, F19, F21, F23,
.................... Indexable insert
.......................................... F25, F29, F30, F33 ...............................................
GCM N**** GL .................. F17, F19, F21, F23, ..................... Indexable insert
.......................................... F25, F29, F30, F33 ...............................................
GCM N**** MG ................. F17, F19, F21, F23, .....................Indexable insert
.......................................... F25, F29, F30, F33 ...............................................
GCM N**** ML .................. F17, F19, F21, F23,
.................... Indexable insert
.......................................... F25, F29, F30, F33 ...............................................
GCM N**** RG .................. F17, F19, F21, F23,
.................... Indexable insert
.......................................... F25, F33 ................................................................
GCM N**** RN .................. F17, F19, F21, F23,
.................... Indexable insert
.......................................... F25, F27, F29, F30, F33 .......................................
GCM R/L**** CG** ............ F17, F19, F21, F23, F33 .............. Indexable insert
GLB****SF ........................ J35 ....................................................Solid endmill
GNDCM R/L *** ................ F32 .......................................................... Cassette
GNDM R/L ****JX*** ......... F16 ....................................................... Tool holder
GNDM R/L ****JX**** ........ F16 ....................................................... Tool holder
GNDM R/L ****JX***** ...... F16 ....................................................... Tool holder
GNDM R/L ****K*** ........... F20 ....................................................... Tool holder
GNDM R/L ****K**** ......... F20 ....................................................... Tool holder
GNDM R/L ****K***** ........ F20 ....................................................... Tool holder
GNDM R/L ****M*** .......... F20 ....................................................... Tool holder
GNDM R/L ****M**** ......... F20 ....................................................... Tool holder
DGCM*****RS................... G8 ................................................................Cutter
DGCS**R .......................... G9, H6 .................................................Spare parts
DML***V ........................... M54 ................................................. SUMIDIA Drill
DNGA****** ....................... C32 .............................................. Indexable insert
DNGA******ES-NC2.......... M15 ....................................... SUMIBORON insert
DNGA******HS-NC2 ......... M15 ....................................... SUMIBORON insert
DNGA******HS-NC4 ......... M15 ....................................... SUMIBORON insert
DNGA******LE-NC2 .......... M15 ....................................... SUMIBORON insert
DNGA******LS-NC2 .......... M15 ....................................... SUMIBORON insert
DNGA******LT-NC2 ........... M15 ....................................... SUMIBORON insert
DNGA******NC-2 .............. M15 ....................................... SUMIBORON Insert
DNGA******NC-4 .............. M15 ....................................... SUMIBORON Insert
DNGA******NC-WG4 ........ M15 ....................................... SUMIBORON Insert
DNGA******NC-WH4 ........ M15 ....................................... SUMIBORON Insert
DNGA******NU-2 .............. M17 ....................................... SUMIBORON Insert
DNGA******NU-WG2 ........ M17 ....................................... SUMIBORON Insert
DNGA******NU-WH2 ........ M17 ....................................... SUMIBORON Insert
DNGG******LUM/RUM ...... C32 .............................................. Indexable insert
DNGG******N-FV NC4 ...... M16 ....................................... SUMIBORON Insert
DNGG******N-LV NC4 ...... M16 ....................................... SUMIBORON Insert
DNGG******NGH .............. C32 .............................................. Indexable insert
DNGG******NSU ............... C32 .............................................. Indexable insert
DNGG******N-SV NC4...... M16 ....................................... SUMIBORON Insert
DNGM******N-LV NU2 ...... M17 ....................................... SUMIBORON Insert
DNMA******....................... C31 ..............................................Indexable insert
DNMA******....................... M18 ....................................... SUMIBORON Insert
DNMA******NS.................. M18 ....................................... SUMIBORON Insert
DNMA******NU ................. M18 ....................................... SUMIBORON Insert
DNMA******RH ................. M33 ...............................................SUMIDIA Insert
DNMG******LHM/RHM ..... C29 .............................................. Indexable insert
DNMG******LUM/RUM ..... C28 .............................................. Indexable insert
DNMG******NEF ............... C26 .............................................. Indexable insert
DNMG******NEG .............. C27 .............................................. Indexable insert
DNMG******NEM .............. C28 ..............................................Indexable insert
DNMG******NEX ............... C27 .............................................. Indexable insert
DNMG******NFA ...............C25 .............................................. Indexable insert
DNMG******NFB ............... C25 .............................................. Indexable insert
DNMG******NFE ............... C25 .............................................. Indexable insert
DNMG******NFL ............... C25 .............................................. Indexable insert
DNMG******NGE .............. C27 .............................................. Indexable insert
DNMG******NGU .............. C26 ..............................................Indexable insert
DNMG******NGZ ............... C29 .............................................. Indexable insert
DNMG******NLU ............... C25 .............................................. Indexable insert
DNMG******NME .............. C28 ..............................................Indexable insert
DNMG******NMU .............. C28 .............................................. Indexable insert
DNMG******NMX .............. C29 ..............................................Indexable insert
DNMG******NSE ............... C26 .............................................. Indexable insert
DNMG******NSU............... C26 ..............................................Indexable insert
DNMG******NSX ............... C26 .............................................. Indexable insert
DNMG******NUG .............. C27 ..............................................Indexable insert
DNMG******NUP ............... C28 ..............................................Indexable insert
DNMG******NUX............... C29 ..............................................Indexable insert
DNMG******NUZ ............... C29 .............................................. Indexable insert
DNMM******NHG .............. C30 .............................................. Indexable insert
DNMM******NHP .............. C30 ..............................................Indexable insert
DNMM******NMP .............. C30 ..............................................Indexable insert
DNMX******L/R ................. C31 .............................................. Indexable insert
DNMX******NSE-W ........... C31 .............................................. Indexable insert
DNS**** ............................ D13, D41, P5 ......................................Spare parts
Index
Index
P14
KDS***LAK ....................... K50, K51 ................................................ Multi-Drill
KDS***MAK ...................... K48, K49 ................................................ Multi-Drill
KGBS****.......................... D43, D44, D45, P4.............................. Spare parts
KSS****............................. D43, D44, D45, P4.............................. Spare parts
KY** .................................. P8 ........................................................Spare parts
LCL*.................................. P4 ........................................................Spare parts
LCL** ................................ D31, D32, D34, P4 ..............................Spare parts
LCL*C-SD ......................... E8, E10, P4 ......................................... Spare parts
LCL*D-SD ......................... D19, E9, P4 .........................................Spare parts
LCL*DB-SD ...................... E9, P4 .................................................Spare parts
LCL*S ............................... D34, P4 ...............................................Spare parts
LCL*-SD ........................... D18, D20, D21, D22, D24 ...................Spare parts
.......................................... E8, E10, E12, F46, P4 ..........................................
LCL*T-SD ......................... E8, E10, E12, P4 ................................Spare parts
LCS* ................................. D34, P4 ...............................................Spare parts
LCS** ................................ D34, P4 ...............................................Spare parts
LCS**BS-SD ..................... D18, D20, D21, D22, E8 .....................Spare parts
.......................................... E10, E12, P4 .........................................................
LCS*B-SD......................... D18, D20, D21, E8, E10 .....................Spare parts
.......................................... E12, P4 .................................................................
LCS*CA ............................ D18, P4 ...............................................Spare parts
LCS*DB-SD ...................... D19, E9, P4 .........................................Spare parts
LCS*TB-SD ...................... D18, D19, D20, D22, D24 ...................Spare parts
.......................................... E12, P4 .................................................................
LCS*TE............................. F46, P4 ...............................................Spare parts
LH*** ................................. D12, D13, D14, D15, D16, .................Spare parts
.......................................... D17, D18, D19, D20, D21, ....................................
.......................................... D22, D23, D24, D25, D27, ...................................
.......................................... D34, D35, D38, D41, D42, E8, .............................
.......................................... E9, E10, E12, E13, E21, E22 ................................
.......................................... F16, F18, F20, F22, F24, F27 ...............................
.......................................... F28, F30, F32, F34, F39, F41, F46, .....................
.......................................... G9, G11, G12, G16, G31, G53, ...........................
.......................................... H6, H7, H17, M43, M49, P8 ..................................
LH***K ..............................D43, D44, D45, P8...............................Spare parts
LHHM****ZX ..................... J30 ....................................................Solid endmill
LNEX******PNER-G .......... G33, G34, G35, H18, H19 ........... Indexable insert
LNEX******PNER-H .......... G33, G35, H18, H19 .................... Indexable insert
LNEX******PNER-L ........... G33, G34, G35, H18, H19 ........... Indexable insert
LNMX******PNSN-G ......... G41 ..............................................Indexable insert
LNMX******PNSN-H ......... G41 .............................................. Indexable insert
LNMX******PNSR-L .......... G37 .............................................. Indexable insert
LNMX******PNSR-G ......... G37 ..............................................Indexable insert
LNMX******PNSR-R ......... G37 .............................................. Indexable insert
LP** .................................. D31, D32, P7 ......................................Spare parts
LSC**SD ........................... D18, E8, P5 .........................................Spare parts
LSD**SD ........................... D19, E9, P5 .........................................Spare parts
LSM****............................. J42 ....................................................Solid endmill
LSM****ZX ........................ J33 .................................................... Solid endmill
LSP*D ............................... D34 .....................................................Spare parts
LSP* ................................. P7 ........................................................Spare parts
LSP** ................................ D34, P7 ...............................................Spare parts
LSP*SD ............................ D18, D19, D20, D21, ..........................Spare parts
.......................................... D22, D24, E8, E9, E10, ........................................
.......................................... E12, F46, P7 .........................................................
LSR** ................................ D34, P5 ...............................................Spare parts
LSR*** .............................. D34, P5 ...............................................Spare parts
LSS**SD ........................... D20, D21, E10, P5 ..............................Spare parts
LST**SD ........................... D22, E12, P5 ....................................... Spare parts
GNDM R/L ****M***** ....... F20 ....................................................... Tool holder
GNDM R/L ****P*** ........... F20 ....................................................... Tool holder
GNDMS R/L****K*** ......... F20 ....................................................... Tool holder
GNDMS R/L****M*** ......... F20 ....................................................... Tool holder
GNDL R/L ****JX*** ..........F16 ....................................................... Tool holder
GNDL R/L ****JX**** .........F16 ....................................................... Tool holder
GNDL R/L ****JX***** .......F16 ....................................................... Tool holder
GNDL R/L ****K*** ............ F22 .......................................................Tool holder
GNDL R/L ****K**** ...........F22 ....................................................... Tool holder
GNDL R/L ****K***** .........F22 ....................................................... Tool holder
GNDL R/L ****M*** ...........F22 ....................................................... Tool holder
GNDL R/L ****M**** .......... F22 .......................................................Tool holder
GNDL R/L ****M***** .........F22 ....................................................... Tool holder
GNDL R/L ****P*** ............ F22 .......................................................Tool holder
GNDLS R/L ****K*** ......... F22 ....................................................... Tool holder
GNDLS R/L ****M*** ......... F22 ....................................................... Tool holder
GNDF R/L ****K***-*** ...... F28 ....................................................... Tool holder
GNDF R/L ****M***-*** ...... F28 ....................................................... Tool holder
GNDFS R/L ****M***-*** ... F30 ....................................................... Tool holder
GNDFS R/L ****P***-*** .... F30 ....................................................... Tool holder
GNDI R/L ****T*** ............. F24 ....................................................... Tool holder
GNDIS R/L ****T**** ......... F26 ....................................................... Tool holder
GNDN R/L ****K***-*** ...... F27 ....................................................... Tool holder
GNDN R/L ****M***-*** ..... F27 ....................................................... Tool holder
GNDS R/L ****K*** ........... F18 ....................................................... Tool holder
GNDS R/L ****M*** ........... F18 ....................................................... Tool holder
GSP*................................. M44 .....................................................Spare parts
GSP** ............................... D27, M42 ............................................Spare parts
GSH****SF........................ J26 ....................................................Solid endmill
GSRE****SF ..................... J25 ....................................................Solid endmill
GSX*****C-***D ................ J7, J12, J15 ....................................... Solid endmill
GSX*****C-*D ................... J9, J10, J11, J13, ............................. Solid endmill
.......................................... J17, J18, J19, ........................................................
GSX*****S-*D ................... J8, J16 .............................................. Solid endmill
GSXB*****......................... J34 ....................................................Solid endmill
GSXSLT*****C-***D .......... J14 .................................................... Solid endmill
GSXVL****-***D ................ J20 .................................................... Solid endmill
GSXVL****S-R**-***D ....... J21 .................................................... Solid endmill
GSXVL****-R**-***D ......... J21 .................................................... Solid endmill
GSXVL****S-***D.............. J20 ....................................................Solid endmill
GWB R/L ****-*** .............. M42 ......................................................Tool holder
GWC R/L ****-** ................ F34 ....................................................... Tool holder
GWCCM R/L ** ................. F34 .......................................................... Cassette
GWCI R/L *** .................... F35 ....................................................... Tool holder
GWCS R/L ****-** ............. F34 ....................................................... Tool holder
GXM N**** S ML ............... F26 ............................................... Indexable insert
GXM N**** S GF ............... F26 ............................................... Indexable insert
GXM N****** S GF ............ F26 ............................................... Indexable insert
HBB*** .............................. M40, M45 .............................................Tool holder
HBB****............................. M45 ......................................................Tool holder
HBSM****.......................... M38, M39 ..............................................Boring bar
HD*** ................................ K63, P8 ...............................................Spare parts
HE******E .......................... E13, P5 ...............................................Spare parts
HE******P .......................... E13, P7 ...............................................Spare parts
HE******W ......................... E13 ......................................................Spare parts
HSM**** ............................ J44 .................................................... Solid endmill
HSM****ZX ....................... J31 .................................................... Solid endmill
KDS***DAK....................... K52, K53 ................................................ Multi-Drill
KDS***FA ..........................K54 ......................................................... Multi-Drill
Index
Index
P15
PDJN R/L ****-*** .............. D19 ......................................................Tool holder
PDL***D*S** ..................... K75, K76 ................................................ Multi-Drill
PRDC N****-*** ................. D34 ......................................................Tool holder
PRGC R/L ****-*** ............. D34 ......................................................Tool holder
PSBN R/L ****-*** ............. D20 ......................................................Tool holder
PSC**DCLN R/L*****-12 ... D41 ........................................Polygon Tool holder
PSC**DDJN R/L*****-15 ... D41 ........................................Polygon Tool holder
PSC**DDHN R/L*****-15 .. D41 ........................................Polygon Tool holder
PSC**DSBN R/L*****-12... D41 ........................................Polygon Tool holder
PSC**DTJN R/L*****-16 ... D42 ........................................Polygon Tool holder
PSC**DWLN R/L*****-0*... D42 ........................................Polygon Tool holder
PSC**GM** R/L***** ......... F32, F34, M43 ..........Polygon Modular Tool holder
PSC**SCLC R/L*****-09 ... D43 ........................................Polygon Tool holder
PSC**SDJC R/L*****-11 ... D43 ........................................Polygon Tool holder
PSC**SDHC R/L*****-11 ... D43 ........................................Polygon Tool holder
PSC**SSBC R/L*****-12 ... D43 ........................................Polygon Tool holder
PSC**STJC R/L*****-16.... D44 ........................................Polygon Tool holder
PSC**SVJB R/L*****-16.... D44 ........................................Polygon Tool holder
PSC**SVVB R/L*****-16 ... D44 ........................................Polygon Tool holder
PSC**SVHB R/L*****-16 ... D44 ........................................Polygon Tool holder
PSC**SVJC R/L*****-16 ... D45 ........................................Polygon Tool holder
PSC**SVVC R/L*****-16 ... D45 ........................................Polygon Tool holder
PSC**SVHC R/L*****-16... D45 ........................................Polygon Tool holder
PSDN N ****-*** ................ D20 ......................................................Tool holder
PSKN R/L ****-*** ............. D21 ......................................................Tool holder
PSSN R/L ****-*** ............. D21 ......................................................Tool holder
PTFN R/L ****-*** .............. D22 ......................................................Tool holder
PTGN R/L ****-*** ............. D22 ......................................................Tool holder
PTTN R/L ****-*** .............. D22 ......................................................Tool holder
PWC**** R/L-S ................. G40 ..............................................................Cutter
PWCF**** R/L-S ............... G40 ..............................................................Cutter
PWLN R/L ****-*** ............. D24 ......................................................Tool holder
PWS**** RS ...................... G37 ..............................................................Cutter
PWSF**** RS.................... G37 ..............................................................Cutter
PWSS*R ........................... G37 .....................................................Spare parts
QPET******PPFR-S .......... G18, H40, H41 .............................Indexable insert
QPMT******PPEN ............. G18, H40, H41 ............................. Indexable insert
QPMT******PPEN-CP ....... G18 ..............................................Indexable insert
QPMT******PPEN-H ......... G18, H40, H41 .............................Indexable insert
QPMT******PPER-R ......... G18 .............................................Indexable insert
RCMT****M0 NRH ............ C66 .............................................. Indexable insert
RCMT****M0 NRX ............ C66 .............................................. Indexable insert
RCMX****M0 NRP ............ C66 ..............................................Indexable insert
RDET**T*M0EN-G ........... G23, H42, H43 ............................. Indexable insert
RDET**T*M0EN-H ............ G23, H42, H43 ............................. Indexable insert
RDET****M0EN-G ............ G23 ..............................................Indexable insert
RDET****M0EN-H ............ G23 .............................................. Indexable insert
RF-SET .............................G50, G53, M46, M49 ..........................Spare parts
RF****R-S ......................... G50, M46 .....................................................Cutter
RFB .................................. G50, M46 ......................................SUMIDIA insert
RFBW ............................... G50, M46 ......................................SUMIDIA insert
RFC .................................. G50, M46 ............................................Spare parts
RFD .................................. G50, M46 ............................................Spare parts
RFF ................................... G50, M46 ............................................Spare parts
RFJ ................................... G50, M46, P4 ...................................... Spare parts
RFR .................................. G50, M46 ............................................Spare parts
RFS .................................. G50, M46 ............................................Spare parts
RNGN******....................... M18 ....................................... SUMIBORON Insert
RNGN******B .................... M18 ....................................... SUMIBORON Insert
LST***SD .......................... D22, E12, P5 .......................................Spare parts
LSTE**-* ........................... F46, P5 ...............................................Spare parts
LSW***.............................. D24, P6 ...............................................Spare parts
LT** ................................... D25, D26, F26, F32, ..........................Spare parts
.......................................... F34, M43, P8 ........................................................
LT**-** ............................... F16, P8 ...............................................Spare parts
LT**IP ............................... D35, P8 ...............................................Spare parts
LT**K.................................D43, D44, D45, P8...............................Spare parts
LTER**** ........................... F46 ....................................................... Tool holder
MA**M**L***C ................... H5 ........................................................Tool holder
MA**M**L***S ................... H5 ........................................................Tool holder
MDF****S2D ..................... K30, K32 ................................................ Multi-Drill
MDF****L2D...................... K31, K32 ................................................ Multi-Drill
MDF****H3D ..................... K33, K34, K35 ........................................ Multi-Drill
MDF****H5D ..................... K33, K34, K35 ........................................ Multi-Drill
MDS***MG ........................ K26, K27 ................................................ Multi-Drill
MDS***MK ........................ K26, K27 ................................................ Multi-Drill
MDS***MKHAK................. K23 ......................................................... Multi-Drill
MDS*****SDC*.................. K45 ......................................................... Multi-Drill
MDS***SG ........................ K24, K25 ................................................ Multi-Drill
MDS***SK......................... K24, K25 ................................................ Multi-Drill
MDS***SKHAK ................. K22 ......................................................... Multi-Drill
MDSS****.......................... K44 ......................................................... Multi-Drill
MDUS****-**C ................... K44 ......................................................... Multi-Drill
MDW****GS* .................... K20, K21 ................................................ Multi-Drill
MDW****NHGS ................. K40, K41 ................................................ Multi-Drill
MDW****PHT .................... K38, K39 ................................................ Multi-Drill
MDW***XHG-S**HAK ....... K38 ......................................................... Multi-Drill
MDW***XHT-A**HAK ........ K39 ......................................................... Multi-Drill
MIB*-* ............................... M39, P4 ............................................... Spare parts
MLDH****L** ..................... K42, K43 ................................................ Multi-Drill
MLDH****P ....................... K42, K43 ................................................ Multi-Drill
MMW** ............................. D23 .....................................................Spare parts
MP*** ................................ D23, D24, P7 ......................................Spare parts
MSX*****EM ..................... H9 ............................................. Indexable endmill
MSX*****EM**................... H9 ............................................. Indexable endmill
MSX*****ES ...................... H9 ............................................. Indexable endmill
MSX*****ES** ................... H9 ............................................. Indexable endmill
MSX*****EW ..................... H9 ............................................. Indexable endmill
MSX*****M**Z* ................. H10 ........................................... Indexable endmill
MSX*****RS ...................... G43 ..............................................................Cutter
MTJN R/L ****-** ............... D23 ......................................................Tool holder
MTJN R/L V-** .................. D23 ......................................................Tool holder
MTXN R/L ****-** .............. D23 ......................................................Tool holder
MWLN R/L ****-*** ............ D24 ......................................................Tool holder
MWW** ............................. D24 .....................................................Spare parts
NPDB****-***..................... J49, M53 ....................................SUMIDIA Endmill
NPDBS****-*** .................. J49, M53 ....................................SUMIDIA Endmill
NPDRS****R***-*** ........... J48, M52 ....................................SUMIDIA Endmill
ONEU****ANER L ............. G9, H6 .......................................... Indexable insert
ONEU****ANER G ............ G9, H6 .......................................... Indexable insert
ONMU****ANER L ............ G9, H6 .......................................... Indexable insert
ONMU****ANER G ........... G9, H6 ..........................................Indexable insert
P* ...................................... G53, M49 ............................................Spare parts
PCBN R/L ****-*** ............. D18 ......................................................Tool holder
PCLC R/L ****-*** ............. D31 ......................................................Tool holder
PCLN R/L ****-*** ............. D18 ......................................................Tool holder
PCT***D*S** ..................... K75, K76 ................................................ Multi-Drill
PDJC R/L ****-*** .............. D32 ......................................................Tool holder
Index
Index
P16
SDM****U*HAK................. K15, K16, K17 ........................................ Multi-Drill
SDNC N ****-*** ................ D33 ......................................................Tool holder
SDP****U*HAK ................. K8, K9, K10 ............................................ Multi-Drill
SDW*** ............................. P5 ........................................................Spare parts
SECW****AGTN-N-NF ..... G13 .............................................. Indexable insert
SEET****AGFN-L ............. G13 ............................................. Indexable insert
SEET****AGFR-L ............. G11, H7 ........................................ Indexable insert
SEET****AGSN-G ............ G13 .............................................. Indexable insert
SEET****AGSN-N............. G13 ..............................................Indexable insert
SEET****AGSR-L ............. G11, H7 ........................................ Indexable insert
SEET****AGSR-G ............ G11, H7 ........................................ Indexable insert
SEMT****AGSN-G ............ G13 .............................................. Indexable insert
SEMT****AGSN-H ............ G13 .............................................. Indexable insert
SEMT****AGSN-L ............. G13 .............................................. Indexable insert
SEMT****AGSR-L ............. G11, H7 ........................................ Indexable insert
SEMT****AGSR-G ............ G11, H7 ........................................ Indexable insert
SEMT****AGSR-H ............ G11, H7 ........................................ Indexable insert
SEMT****AGSR-FG .......... G11, H7 ........................................ Indexable insert
SFKN****AZFN ................. G15 .............................................. Indexable insert
SFKN****AZTN ................. G15 .............................................. Indexable insert
SFKR****AZTN ................. G15 .............................................. Indexable insert
SFW*** ............................. P5 ........................................................Spare parts
SL-*................................... F41, F42 ..............................................Spare parts
SMD.................................. K55, K62................................................ Multi-Drill
SMDH***S/M/L/D* ............ K56, K60, K63 ........................................ Multi-Drill
SMDT****MFS...................K61.............................................. Indexable insert
SMDT****MTL................... K63.............................................. Indexable insert
SMDT****D MEL ............... K58 ............................................... Indexable insert
SMDT****D MTL ............... K57 ...............................................Indexable insert
SNB****DL ........................ J38 .................................................... Solid endmill
SNB****ZX ........................ J37 .................................................... Solid endmill
SNEU****ANER-FG .......... G9, H6 .......................................... Indexable insert
SNEU****ANER-FL ........... G9, H6 .......................................... Indexable insert
SNEU****ANER-G ............ G9, H6 .......................................... Indexable insert
SNEU****ANER-L ............. G9, H6 .......................................... Indexable insert
SNEW****ADFR-NF ......... G50, M46 ......................................SUMIDIA insert
SNEW****ADFR-W-NF ..... G50, M46 ......................................SUMIDIA Insert
SNEW****ADTR-NF ......... G51, M47 ......................................SUMIDIA insert
SNEW****ADTR-R-NF ...... G51, M47 ......................................SUMIDIA insert
SNEW****ADTR-U-NF ...... G51, M47 ......................................SUMIDIA insert
SNEW****ADT L/R ........... G53, M49 .............................. SUMIBORON Insert
SNEW****ADT L/R-S ........ G53, M49 .............................. SUMIBORON Insert
SNGA****** ....................... C39 .............................................. Indexable insert
SNGA******HS-NC2.......... M19 ....................................... SUMIBORON insert
SNGA******HS-NC4.......... M19 ....................................... SUMIBORON insert
SNGA******NC-4............... M19 ....................................... SUMIBORON Insert
SNGG******LST/RST ........ C39 ..............................................Indexable insert
SNGG******LUM/RUM ...... C39 .............................................. Indexable insert
SNGN****** ....................... C39 .............................................. Indexable insert
SNGN****** ....................... M19 ....................................... SUMIBORON Insert
SNGX****** ....................... M19 ....................................... SUMIBORON Insert
SNMA****** ....................... C39 .............................................. Indexable insert
SNMA******NS .................. M20 ....................................... SUMIBORON Insert
SNMA******NU.................. M20 ....................................... SUMIBORON Insert
SNMA******RH.................. M33 ...............................................SUMIDIA Insert
SNMG******LUM/RUM ...... C35 .............................................. Indexable insert
SNMG******LHM/RHM ...... C37 .............................................. Indexable insert
SNMG******NEF ............... C34 ..............................................Indexable insert
SNMG******NEG............... C35 ..............................................Indexable insert
RSX*****ES ...................... G20, H42 ................................... Indexable endmill
RSXF*****ES .................... G20, H42 ................................... Indexable endmill
RSX*****M ........................ G20, H43 ................................... Indexable endmill
RSXF*****M ...................... G20, H43 ................................... Indexable endmill
RSX*****RS ...................... G20, G22 .....................................................Cutter
RSXF*****RS .................... G20, G22 .....................................................Cutter
S***-DTR**C-R/L-** .......... E11 ........................................................Boring bar
S***-MWLN R/L ** ............ E13 ........................................................Boring bar
S***-PCLN R/L ** .............. E8 ..........................................................Boring bar
S***-PDUN R/L ** ............. E9 ..........................................................Boring bar
S***-PSKN R/L ** .............. E10 ........................................................Boring bar
S***-PTFN R/L ** .............. E12 ........................................................Boring bar
S***-SCLC R/L ** .............. E14 ........................................................Boring bar
S***-SCLP R/L ** .............. E15 ........................................................Boring bar
S***-SDQC R/L ** ............. E17 ........................................................Boring bar
S***-SDUC R/L ** ............. E16 ........................................................Boring bar
S***-SSKP R/L ** .............. E18 ........................................................Boring bar
S***-STFC R/L ** .............. E19 ........................................................Boring bar
S***-STUB R/L **-** .......... E20 ........................................................Boring bar
S***-STUP R/L ** .............. E20 ........................................................Boring bar
S***-STUP R/L **-** .......... E20 ........................................................Boring bar
S***-SVQB R/L ** ............. E22 ........................................................Boring bar
S***-SVUB R/L ** .............. E22 ........................................................Boring bar
S***-SVZB R/L ** .............. E22 ........................................................ Boring bar
S***-SWUB R/L ** ............. E23 ........................................................Boring bar
S-SP*-** ............................ D11, E11 ..............................................Spare parts
S-UF*S R/L ....................... G14 .....................................................Spare parts
SBN**-** ........................... F39, F41 ...............................................Tool holder
SBT**R****........................ D30 ......................................................Tool holder
SBU**-** ........................... F39, F41 ...............................................Tool holder
SCA** ............................... H47 ......................................................Tool holder
SCAC R/L ****-*** ............. D31 ......................................................Tool holder
SCGT**T***LFX/RFX........ C67 ..............................................Indexable insert
SCGT******M NSC............ C67 .............................................. Indexable insert
SCGW******NU ................. M18 ....................................... SUMIBORON Insert
SCLC R/L ****-*** ............. D31 ......................................................Tool holder
SCMT******NFB ................ C67 .............................................. Indexable insert
SCMT******NFP ................ C67 ..............................................Indexable insert
SCMT******NLB ................ C67 .............................................. Indexable insert
SCMT******NLU ................ C67 .............................................. Indexable insert
SCMT******NMU ............... C67 .............................................. Indexable insert
SCMT******NSK................ C67 .............................................. Indexable insert
SCMT******NSU ............... C67 .............................................. Indexable insert
SCN**** ............................ D25, P5 ...............................................Spare parts
SCND*** ........................... D25, D27, P5 ......................................Spare parts
SCP*** .............................. H47 ........................................... Indexable endmill
SCP-*................................ D12, D13, D14, D15, D16, ..................Spare parts
.......................................... D17, D41, D42, ....................................................
.......................................... E8, E9, E12, E13 ..................................................
SCS****.............................D43, P5................................................Spare parts
SCT R/L **** ..................... F36 ....................................................... Tool holder
SCW*** ............................. P5 ........................................................Spare parts
SDAC R/L ****-*** ............. D33 ......................................................Tool holder
SDBSM ............................. M39 .....................................................Spare parts
SDET****ZDFR ................. G50, M46 ..................................... Indexable insert
SDHC R/L ****-*** ............. D32 ......................................................Tool holder
SDJC R/L ****-*** .............. D32 ......................................................Tool holder
SDMA****** ....................... H47 .............................................. Indexable insert
SDMA******T ..................... H47 .............................................. Indexable insert
Index
Index
P17
SPMN****** ....................... C69 .............................................. Indexable insert
SPMR******NFK................ C69 .............................................. Indexable insert
SPMR******NSF................ C69 .............................................. Indexable insert
SPMR******NUJ ................ C69 .............................................. Indexable insert
SPMT****** ....................... H37 ..............................................Indexable insert
SPMT******NFB ................ C68 .............................................. Indexable insert
SPMT******NFK ................ C68 .............................................. Indexable insert
SPMT******NLB ................ C68 ..............................................Indexable insert
SPMT******NLU ................ C68 .............................................. Indexable insert
SPMT******NSF ................ C68 .............................................. Indexable insert
SPP* ................................. D25, D26, D27, P7 .............................. Spare parts
SPP*** .............................. P7 ........................................................ Spare parts
SRDC N ****-*** ................ D35 ......................................................Tool holder
SRF**R-ST ....................... G51, M47 .....................................................Cutter
SRF**RS........................... G51, M47 .....................................................Cutter
SRFJ ................................. G51, M47, P4 ...................................... Spare parts
SRND**............................. D26, P5 ...............................................Spare parts
SRNS***SD ...................... D35 .....................................................Spare parts
SRSC R/L ****-*** ............. D35 ......................................................Tool holder
SSBC R/L ****-*** ............. D36 ......................................................Tool holder
SSEH****-R**.................... J39 ....................................................Solid endmill
SSEH****W-R** ................ J24 ....................................................Solid endmill
SSEH****WS-R** .............. J24 .................................................... Solid endmill
SSEHVL****-R** ............... J39 ....................................................Solid endmill
SSEHVL****W-R** ............ J23 ....................................................Solid endmill
SSEHVL****WS-R** ......... J23 .................................................... Solid endmill
SSM**** ............................ J40, J41 ............................................Solid endmill
SSM****ZX........................ J29 ....................................................Solid endmill
SSN****............................. D25, P5 ...............................................Spare parts
SSND*** ........................... D25, D27, P5 ......................................Spare parts
SSUP****ZX...................... J33 ....................................................Solid endmill
SSUP****ZX-R** ............... J33 .................................................... Solid endmill
SSW*** ............................. P6 ........................................................ Spare parts
STAC R/L ****-*** .............. D37 ......................................................Tool holder
STER**** .......................... F46 ....................................................... Tool holder
STFH**-* ........................... F38 ....................................................... Tool holder
STFS R/L ****-* ................. F38 ....................................................... Tool holder
STGC R/L ****-*** ............. D37 ......................................................Tool holder
STIR*** ............................. F47 .......................................................Tool holder
STPD*** ............................ P6 ........................................................Spare parts
STW*** ............................. D23, P6 ...............................................Spare parts
SUF*S R/L ........................ G14 .....................................................Spare parts
SVJB R/L ****-*** .............. D38 ......................................................Tool holder
SVLC R/L ****-*** .............. D39 ......................................................Tool holder
SVP**................................ D38, E21, E22 .....................................Spare parts
SVPB R/L ****-*** ............. D38 ......................................................Tool holder
SVPC R/L ****-*** ............. D39 ......................................................Tool holder
SVVB N ****-*** ................ D38 ......................................................Tool holder
SVW*** ............................. P5 ........................................................ Spare parts
SWW*** ............................ D24, P6 ...............................................Spare parts
TBGN****** ....................... C78 ..............................................Indexable insert
TBGN******B ..................... M20 ....................................... SUMIBORON Insert
TBGN******NF .................. M20 ...............................................SUMIDIA Insert
TBGR******LW .................. C78 .............................................. Indexable insert
TBGT******LFW/RFW ....... C70 .............................................. Indexable insert
TBGT******LFX/RFX ......... C70 .............................................. Indexable insert
TBGT******LFY/RFY ......... C70 ..............................................Indexable insert
TBGT******LW/RW ........... C70 ..............................................Indexable insert
TBGW****** ...................... C70 .............................................. Indexable insert
SNMG******NEM .............. C36 .............................................. Indexable insert
SNMG******NEX ............... C35 .............................................. Indexable insert
SNMG******NFB ............... C33 ..............................................Indexable insert
SNMG******NFE ............... C33 ..............................................Indexable insert
SNMG******NFL ................ C33 .............................................. Indexable insert
SNMG******NGE............... C34 ..............................................Indexable insert
SNMG******NGU .............. C34 .............................................. Indexable insert
SNMG******NGZ ............... C37 .............................................. Indexable insert
SNMG******NLU ............... C33 ..............................................Indexable insert
SNMG******NME .............. C36 .............................................. Indexable insert
SNMG******NMU .............. C36 ..............................................Indexable insert
SNMG******NMX .............. C37 .............................................. Indexable insert
SNMG******NSE ............... C33 .............................................. Indexable insert
SNMG******NSJ................ C34 .............................................. Indexable insert
SNMG******NSU ............... C33 .............................................. Indexable insert
SNMG******NSX ............... C34 .............................................. Indexable insert
SNMG******NUG .............. C35 .............................................. Indexable insert
SNMG******NUP ............... C35 ..............................................Indexable insert
SNMG******NUX ............... C36 .............................................. Indexable insert
SNMG******NUZ ............... C37 .............................................. Indexable insert
SNMN******....................... C39 ..............................................Indexable insert
SNMM******NHF ............... C38 .............................................. Indexable insert
SNMM******NHG .............. C38 ..............................................Indexable insert
SNMM******NHP ............... C38 ..............................................Indexable insert
SNMM******NHU .............. C38 .............................................. Indexable insert
SNMM******NHW .............. C38 .............................................. Indexable insert
SNMM******NMP .............. C38 ..............................................Indexable insert
SNMT****ZNEN-G ............ G17 .............................................. Indexable insert
SNMT****ZNEN-H ............ G17 ..............................................Indexable insert
SNMT****ZNEN-SH .......... G17 .............................................. Indexable insert
SNMU****ANER FG ......... G9, H6 .......................................... Indexable insert
SNMU****ANER FL .......... G9, H6 .......................................... Indexable insert
SNMU****ANER G............ G9, H6 .......................................... Indexable insert
SNMU****ANER H ............ G9, H6 .......................................... Indexable insert
SNMU****ANER L ............ G9, H6 .......................................... Indexable insert
SNS****............................. D14, D41, P5 ......................................Spare parts
SOET******PDFR-S .......... G28, G31, G47, H13, ................... Indexable insert
.......................................... H17, H45, H46 ............................. Indexable insert
SOET******PZER-G .......... G28, G30, G46, H13, .................. Indexable insert
.......................................... H16, H45, H46 ............................. Indexable insert
SOET******PZFR-S .......... G28, G30, G46, H13, ................... Indexable insert
.......................................... H16, H45, H46 ............................. Indexable insert
SOMT******PDER-L .......... G28, G31, G47, H13, .................. Indexable insert
.......................................... H17, H45, H46 ............................. Indexable insert
SOMT******PDER-G ......... G28, G31, G47, H13, .................. Indexable insert
.......................................... H17, H45, H46 ............................. Indexable insert
SOMT******PDER-H ......... G28, G31, G47, H13, .................. Indexable insert
.......................................... H17, H45, H46 ............................. Indexable insert
SOMT******PZER-L .......... G28, G30, G46, H13, ................... Indexable insert
.......................................... H16, H45, H46 ............................. Indexable insert
SOMT******PZER-G ......... G28, G30, G46, H13, ..................Indexable insert
.......................................... H16, H45, H46 ............................. Indexable insert
SOMT******PZER-H ......... G28, G30, G46, H13, ................... Indexable insert
.......................................... H16, H45, H46 ............................. Indexable insert
SPGN****** ....................... C69 .............................................. Indexable insert
SPGT******LSD/RSD ........ C68 .............................................. Indexable insert
SPGW******T .................... C68 ..............................................Indexable insert
SPMA****** ....................... H47 .............................................. Indexable insert
SPMA******T ..................... H47 .............................................. Indexable insert
Index
Index
P18
Index
TNMG******NFA ................C40 .............................................. Indexable insert
TNMG******NFB ............... C40 .............................................. Indexable insert
TNMG******NFE ............... C40 .............................................. Indexable insert
TNMG******NFL ................ C40 .............................................. Indexable insert
TNMG******NGE ............... C41 .............................................. Indexable insert
TNMG******NGU ............... C41 .............................................. Indexable insert
TNMG******NGZ ............... C44 .............................................. Indexable insert
TNMG******NLU ............... C40 .............................................. Indexable insert
TNMG******NME ............... C43 .............................................. Indexable insert
TNMG******NMU .............. C43 .............................................. Indexable insert
TNMG******NMX ............... C43 .............................................. Indexable insert
TNMG******NSE ............... C41 ..............................................Indexable insert
TNMG******NSU ............... C40 .............................................. Indexable insert
TNMG******NSX ............... C41 ..............................................Indexable insert
TNMG******NUG ............... C42 .............................................. Indexable insert
TNMG******NUP ............... C42 ..............................................Indexable insert
TNMG******NUX ............... C43 .............................................. Indexable insert
TNMG******NUZ ............... C44 ..............................................Indexable insert
TNMM******NHG .............. C45 .............................................. Indexable insert
TNMM******NHP ............... C45 ..............................................Indexable insert
TNMM******NMP .............. C45 ..............................................Indexable insert
TNS**** ............................. D15, D42, P6 ......................................Spare parts
TNS****B...........................E12, P6................................................Spare parts
TPGN****** ....................... C78 ..............................................Indexable insert
TPGN******NF .................. M24 ...............................................SUMIDIA Insert
TPGN******NU .................. M24 ....................................... SUMIBORON Insert
TPGR******LW/RW ........... C78 ..............................................Indexable insert
TPGT******LFW/RFW ....... C73 .............................................. Indexable insert
TPGT******LFX/RFX ......... C73 .............................................. Indexable insert
TPGT******LFY/RFY ......... C74 ..............................................Indexable insert
TPGT******LSD/RSD ........ C75 .............................................. Indexable insert
TPGX******L/R-SDW ........ C75 ..............................................Indexable insert
TPGT******LW/RW ........... C75 ..............................................Indexable insert
TPGT******M NFC ............ C73 ..............................................Indexable insert
TPGT******N-FV NC3 ....... M25 ....................................... SUMIBORON Insert
TPGT******N-FV NU3 ....... M26 ....................................... SUMIBORON Insert
TPGW****** ...................... C74 .............................................. Indexable insert
TPGW****** ...................... M26 ....................................... SUMIBORON Insert
TPGW******LE-NC3.......... M25 ....................................... SUMIBORON Insert
TPGW******LS-NC3.......... M25 ....................................... SUMIBORON Insert
TPGW******LT-NC3 .......... M25 ....................................... SUMIBORON Insert
TPGW******NC ................. M25 ....................................... SUMIBORON Insert
TPGW******NC3 ............... M25 ....................................... SUMIBORON Insert
TPGW******NF .................. M26 ...............................................SUMIDIA Insert
TPGW******NU ................. M26 ....................................... SUMIBORON Insert
TPMH******NSF ................ C77 .............................................. Indexable insert
TPMN****** ....................... C79 .............................................. Indexable insert
TPMR******NFK ................ C79 .............................................. Indexable insert
TPMR******NSF ................ C79 .............................................. Indexable insert
TPMR******NUJ ................ C79 .............................................. Indexable insert
TPMT******L-DM NU ........ M27 ...............................................SUMIDIA Insert
TPMT******NFB ................ C76 ..............................................Indexable insert
TPMT******NFK ................ C76 ..............................................Indexable insert
TPMT******N-GD NF ........ M27 ...............................................SUMIDIA Insert
TPMT******N-LD NF ......... M27 ...............................................SUMIDIA Insert
TPMT******NLB ................ C76 .............................................. Indexable insert
TPMT******NLU ................ C76 ..............................................Indexable insert
TPMT******NMU ............... C77 ..............................................Indexable insert
TPMT******NSF ................ C77 ..............................................Indexable insert
TBGW******NF .................. M20 ...............................................SUMIDIA Insert
TCGT******LFX/RFX......... C71 ..............................................Indexable insert
TCGT******LFY/RFY ......... C71 ..............................................Indexable insert
TCGT******M NSC ............ C71 .............................................. Indexable insert
TCGT******M NSI ............. C71 .............................................. Indexable insert
TCGT******NAG................ C71 ..............................................Indexable insert
TCGW******NC ................. M21 ....................................... SUMIBORON Insert
TCGW******NC-3 .............. M21 ....................................... SUMIBORON Insert
TCGW******NU ................. M21 ....................................... SUMIBORON Insert
TCMT******NF .................. M21 ...............................................SUMIDIA Insert
TCMT******NFB ................ C72 .............................................. Indexable insert
TCMT******NFP ................ C72 ..............................................Indexable insert
TCMT******NLB ................ C72 ..............................................Indexable insert
TCMT******NLU ................ C72 .............................................. Indexable insert
TCMT******NSK ................ C72 .............................................. Indexable insert
TCMT******NSU ................ C72 .............................................. Indexable insert
TCMW****** ...................... C72 .............................................. Indexable insert
TCS**T* ............................D44, P6...............................................Spare parts
TEGN****** ....................... C79 ..............................................Indexable insert
TGA R/L ****BF ................. F35 ............................................... Indexable insert
TF** .................................. M42 .....................................................Spare parts
TH***................................. D31, D32, G50, G51, G53 ..................Spare parts
.......................................... M38, M39, M40, M41, M45 ...................................
.......................................... M46, M47, M49, P8 ...............................................
TME****R .......................... F46 ............................................... Indexable Insert
TME***R ........................... F46 ...............................................Indexable Insert
TMI****R ........................... F47 ...............................................Indexable Insert
TMI***R ............................. F47 ............................................... Indexable Insert
TNGA****** ....................... C48 ..............................................Indexable insert
TNGA******ES-NC6 .......... M22 ....................................... SUMIBORON insert
TNGA******HS-NC3 .......... M22 ....................................... SUMIBORON insert
TNGA******HS-NC6 .......... M22 ....................................... SUMIBORON insert
TNGA******HS-NU3 .......... M23 ....................................... SUMIBORON insert
TNGA******LE-NC3 .......... M22 ....................................... SUMIBORON insert
TNGA******LS-NC3 .......... M22 ....................................... SUMIBORON insert
TNGA******LT-NC3 ........... M22 ....................................... SUMIBORON insert
TNGA******LF-NU3........... M23 ....................................... SUMIBORON insert
TNGA******NC-6 ............... M22 ....................................... SUMIBORON Insert
TNGA******NU-3 ............... M23 ....................................... SUMIBORON Insert
TNGG******LFT/RFT ........ C47 ..............................................Indexable insert
TNGG******LFY/RFY ........ C47 ..............................................Indexable insert
TNGG******LFX/RFX ........ C47 .............................................. Indexable insert
TNGG******LST/RST ........ C47 ..............................................Indexable insert
TNGG******LUM/RUM ...... C48 .............................................. Indexable insert
TNGG******N-FV NC6 ...... M22 ....................................... SUMIBORON Insert
TNGG******N-LV NC6 ....... M22 ....................................... SUMIBORON Insert
TNGG******NGH ............... C48 .............................................. Indexable insert
TNGG******NSU ............... C47 ..............................................Indexable insert
TNGG******N-SV NC6 ...... M22 ....................................... SUMIBORON Insert
TNGM******N-LV NU3 ...... M23 ....................................... SUMIBORON Insert
TNMA****** ....................... C46 .............................................. Indexable insert
TNMA****** ....................... M24 ....................................... SUMIBORON Insert
TNMA******NU .................. M24 ....................................... SUMIBORON Insert
TNMG******LHM/RHM ...... C44 .............................................. Indexable insert
TNMG******LUM/RUM ...... C42 .............................................. Indexable insert
TNMG******NEF ............... C40 .............................................. Indexable insert
TNMG******NEG ............... C42 .............................................. Indexable insert
TNMG******NEM ............... C43 .............................................. Indexable insert
TNMG******NEX ............... C42 ..............................................Indexable insert
Index
P19
VBGW******NC-2 .............. M28 ....................................... SUMIBORON Insert
VBGW******NU ................. M28 ....................................... SUMIBORON Insert
VBGW******NU-2 .............. M28 ....................................... SUMIBORON Insert
VBMT******NFB ................ C80 .............................................. Indexable insert
VBMT******NFP ................ C80 ..............................................Indexable insert
VBMT******NLB ................ C80 ..............................................Indexable insert
VBMT******NLU ................ C80 .............................................. Indexable insert
VBMT******NMU ............... C80 .............................................. Indexable insert
VBMT******NSK ................ C80 .............................................. Indexable insert
VBMT******NSU................ C80 ..............................................Indexable insert
VBMW****** ...................... C80 .............................................. Indexable insert
VCGT******LFX/RFX ........ C82 .............................................. Indexable insert
VCGT******LFY/RFY ........ C82 ..............................................Indexable insert
VCGT******M NFC ............ C82 .............................................. Indexable insert
VCGT******M NSI ............. C82 ..............................................Indexable insert
VCGT******NAG ............... C82 .............................................. Indexable insert
VCGW******NC2 ............... M29 ....................................... SUMIBORON Insert
VCMT******NF .................. M29 ...............................................SUMIDIA Insert
VCMT******NFB ................ C83 .............................................. Indexable insert
VCMT******N-LD NF ......... M29 ...............................................SUMIDIA Insert
VCMT******N-GD NF ........ M29 ...............................................SUMIDIA Insert
VCMT******NLB ................ C83 .............................................. Indexable insert
VCMT******NLU ................ C83 .............................................. Indexable insert
VCMT******NSK................ C83 .............................................. Indexable insert
VCMT******NSU ............... C83 .............................................. Indexable insert
VCMW******RH ................. M33 ...............................................SUMIDIA Insert
VCS****.............................D44, P6................................................Spare parts
VNGA******ES-NC4 .......... M30 ....................................... SUMIBORON Insert
VNGA******LT-NC2 ........... M30 ....................................... SUMIBORON Insert
VNGA******NC2 ................ M30 ....................................... SUMIBORON Insert
VNGA******NC4 ................ M30 ....................................... SUMIBORON Insert
VNGA******NU2 ................ M30 ....................................... SUMIBORON Insert
VNGG******N-FV NC2 ...... M30 ....................................... SUMIBORON Insert
VNGG******N-LV NC2 ...... M30 ....................................... SUMIBORON Insert
VNGM******N-LV NU2 ...... M31 ....................................... SUMIBORON Insert
VNMA****** ....................... C49 .............................................. Indexable insert
VNMA****** ....................... M31 ....................................... SUMIBORON Insert
VNMA******NU.................. M31 ....................................... SUMIBORON Insert
VNMA******RH.................. M33 ...............................................SUMIDIA Insert
VNMG******NEF ............... C49 ..............................................Indexable insert
VNMG******NEG............... C50 ..............................................Indexable insert
VNMG******NEX ............... C51 .............................................. Indexable insert
VNMG******NFA................ C49 ..............................................Indexable insert
VNMG******NFB ............... C49 ..............................................Indexable insert
VNMG******NFE ............... C49 ..............................................Indexable insert
VNMG******NFL ................ C49 .............................................. Indexable insert
VNMG******NGE............... C50 ..............................................Indexable insert
VNMG******NGU .............. C50 .............................................. Indexable insert
VNMG******NGZ ............... C51 .............................................. Indexable insert
VNMG******NLU ............... C49 ..............................................Indexable insert
VNMG******NSE ............... C50 .............................................. Indexable insert
VNMG******NSU ............... C50 .............................................. Indexable insert
VNMG******NSX ............... C50 .............................................. Indexable insert
VNMG******NUG .............. C50 .............................................. Indexable insert
VNMG******NUP ............... C51 ..............................................Indexable insert
VNMG******NUX ............... C51 .............................................. Indexable insert
VNMG******NUZ ............... C51 .............................................. Indexable insert
VNMX******NF .................. M31 ...............................................SUMIDIA Insert
VNS****............................. D16, P6 ...............................................Spare parts
TPMT******NSU ................ C77 .............................................. Indexable insert
TPMW******RH ................. M33 ...............................................SUMIDIA Insert
TRCP* .............................. D11, E11 ..............................................Spare parts
TRD** ............................... D12, D14, E24, G48, G49, ................. Spare parts
.......................................... G51, H28, H29, H31, H37, H39 ............................
.......................................... K65, K66, K67, K68, K75, M47, ...........................
.......................................... P8 ..........................................................................
TRDR**IP ......................... G9, G11, G12, G16, G19 ....................Spare parts
.......................................... G23, G26, G30, G31, G34, ..................................
.......................................... G35, G38, G39, G43, G46, G47, ..........................
.......................................... H6, H7, H9, H10, H13, ..........................................
.......................................... H15, H16, H17, H19, H33, ...................................
.......................................... H34, H40, H41, H42, H43, ....................................
.......................................... H45, H46, K56, K60, K63, P8 ...............................
TRM******-FL .................... C46, D11, E11 .............................. Indexable insert
TRM******-GU ................... C46, D11, E11 .............................. Indexable insert
TRM******-LU.................... C46, D11, E11 .............................. Indexable insert
TRM******-SU ................... C46, D11, E11 .............................. Indexable insert
TRW**** ............................ D11, E11, P6 .......................................Spare parts
TRX**................................ D11, D12, D13, D14, D15, D16 ...........Spare parts
.......................................... D17, D30, D31, D32, D33, D36 ............................
.......................................... D37, D38, D39, D41, D42 .....................................
.......................................... E8, E9, E11, E12, E13 ..........................................
.......................................... E14, E15, E16, E17, E18 ......................................
.......................................... E19, E20, E21, E22, E23 ......................................
.......................................... F34, F35, F36, F46, F47, .....................................
.......................................... G53, H37, H47, K65, K66, K67 .............................
.......................................... K68, K75, M41, M42, M43, M49 ...........................
.......................................... P8 ..........................................................................
TRX**IP ............................G38, H22, P8 ......................................Spare parts
TRX**IP** ......................... D35, ....................................................Spare parts
TSX*****E ......................... G32, H18, H19 .......................... Indexable endmill
TSXF*****E ....................... G32, H18, H19 .......................... Indexable endmill
TSXM*****E ...................... G32, H18, H19 .......................... Indexable endmill
TSX*****RS....................... G32, G34, G35, H18 ....................................Cutter
TSXF*****RS .................... G32, G34, H18 .............................................Cutter
TSXM*****RS.................... G32, G35, H18 .............................................Cutter
TSW*** ............................. D11, E11, P8 .......................................Spare parts
TT** .................................. G14, P8 ............................................... Spare parts
TTR**IP ............................G37, P8 ............................................... Spare parts
TTX** ................................ G50, M46, P8 ...................................... Spare parts
TTX**W ............................. G40, G42, P8 ......................................Spare parts
TWE****R ......................... F26 ............................................................... Insert
UF*K R/L .......................... G14 .....................................................Spare parts
UF*S R/L .......................... G14 .....................................................Spare parts
UFKW R/L ........................ G14 .....................................................Spare parts
UFO**** R/L-S .................. G14 ..............................................................Cutter
UFOF**** R/L-S ................ G15 ..............................................................Cutter
UFTW R/L ......................... G14 .....................................................Spare parts
UW*****R .......................... G15 ..............................................Indexable Insert
VBGT******LFX/RFX......... C81 ..............................................Indexable insert
VBGT******LFY/RFY ......... C81 ..............................................Indexable insert
VBGT******LFYS/RFYS .... C81 .............................................. Indexable insert
VBGT******M NSI ............. C81 .............................................. Indexable insert
VBGW******HS-NC2 ......... M28 ....................................... SUMIBORON insert
VBGW******LE-NC2 ......... M28 ....................................... SUMIBORON insert
VBGW******LS-NC2 ......... M28 ....................................... SUMIBORON insert
VBGW******LT-NC2 .......... M28 ....................................... SUMIBORON insert
VBGW******NC ................. M28 ....................................... SUMIBORON Insert
Index
Index
P20
VP** .................................. D38, P7 ...............................................Spare parts
VP**B................................ E21, E22, P7 ....................................... Spare parts
WAS******..........................K70................................................
Eccentric sleeve
WAX****E** ....................... H28, H29 ................................... Indexable endmill
WAX****EL** ..................... H28, H29 ................................... Indexable endmill
WAX****RS ....................... G48, G49 .................................. Indexable endmill
WB*-* ................................ P4 ........................................................Spare parts
WB*-** .............................. D25, E13, F39, F41, G53 .................... Spare parts
.......................................... M49, P4 .................................................................
WB*F-** ............................ P4 ........................................................ Spare parts
WB*-**T ............................D25, D26, F34, G14, P4 .....................Spare parts
WB*F-**T .......................... P4 ........................................................ Spare parts
WB*-**TL .......................... F34, P4 ...............................................Spare parts
WB*F-**TL ........................ P4 ........................................................Spare parts
WB*R-**T .......................... P4 ........................................................Spare parts
WBGT******LFW/RFW ...... C84 .............................................. Indexable insert
WBGT******LFX/RFX........ C84 ..............................................Indexable insert
WBGT******LFY/RFY ........ C84 ..............................................Indexable insert
WBGT******LW/RW .......... C84 ..............................................Indexable insert
WBMF****L ....................... H39 ........................................... Indexable endmill
WBMF****M ...................... H39 ........................................... Indexable endmill
WBMF****MM**N .............. H39 ........................................... Indexable endmill
WBMF****S ....................... H39 ........................................... Indexable endmill
WBMR****LL ..................... H37 ........................................... Indexable endmill
WBMR****LLW ................. H37 ........................................... Indexable endmill
WBMR****M ...................... H37 ........................................... Indexable endmill
WBMR****MW .................. H37 ........................................... Indexable endmill
WBMR****S ...................... H37 ........................................... Indexable endmill
WCFH**-* ......................... F41, F42 ...............................................Tool holder
WCFL* .............................. F37 ............................................. Indexable Inserts
WCFL*A/B ........................ F37 ............................................. Indexable Inserts
WCFN* ............................. F37 ............................................. Indexable Inserts
WCFN*A/B ........................ F37 ............................................. Indexable Inserts
WCFN*T ........................... F37 ............................................. Indexable Inserts
WCFR* ............................. F37 ............................................. Indexable Inserts
WCFR*A/B ........................ F37 ............................................. Indexable Inserts
WCFS R/L **-* .................. F42 ....................................................... Tool holder
WCFS R/L ****-* ............... F42 ....................................................... Tool holder
WDMT****ZDTR ............... G43, H9, H10, .............................Indexable insert
WDMT****ZDTR-H ........... G43, H9, H10, ............................. Indexable insert
WDX***D2S** ................... K65, K72 ................................................ Multi-Drill
WDX***D3S** ................... K66, K72 ................................................ Multi-Drill
WDX***D4S** ................... K67, K73 ................................................ Multi-Drill
WDX***D5S** ................... K68, K73 ................................................ Multi-Drill
WDXT******-G ................... K65, K66, K67, K68, K75 ............. Indexable insert
WDXT******-H ................... K65, K66, K67, K68, K75 ............. Indexable insert
WDXT******-L ................... K65, K66, K67, K68, K75 ............. Indexable insert
WEX****E ......................... H22, H23, H24 .......................... Indexable endmill
WEX****E**....................... H24, ......................................... Indexable endmill
WEX****EL ....................... H22, H23, H24 .......................... Indexable endmill
WEX****EL**..................... H22, H23 ................................... Indexable endmill
WEX****EL**Z* ................. H23, ......................................... Indexable endmill
WEX****EW ...................... H23, H24 ................................... Indexable endmill
WEX****F.......................... G38 ........................................... Indexable endmill
WEX****M**Z* .................. H23, H24 ................................... Indexable endmill
WFX*****E ........................ G28, H16, H17 .......................... Indexable endmill
WFX*****R ........................ G28 .......................................... Indexable endmill
WFX*****E ** .................... H16 ........................................... Indexable endmill
WFXF*****E ...................... G28, H17 ................................... Indexable endmill
Index
Index
WFXM*****E ..................... G28, H16 ................................... Indexable endmill
WFX*****M ........................ G28 ........................................... Indexable endmill
WFX*****M**Z* ................. H16, .......................................... Indexable endmill
WFX*****RS...................... G28, G30, G31 .............................................Cutter
WFXC*****E...................... G28, H44, H45 .............................................Cutter
WFXC*****M ..................... G28, H46 ...................................................... Cutter
WFXF*****R ...................... G28 ..............................................................Cutter
WFXF*****RS ................... G28, G30, G31 ............................................Cutter
WFXH*****M ..................... G28, H12 ...................................................... Cutter
WFXH*****M**Z* ............... H13 ..............................................................Cutter
WFXH*****RS ................... G28, G44, G46, G47 ....................................Cutter
WFXH*****RSZ6 ............... G44, G46 .....................................................Cutter
WFXM*****R ..................... G28 ..............................................................Cutter
WFXM*****RS ................... G28, G30 .....................................................Cutter
WFXS*R ........................... G31, H17, P6 ......................................Spare parts
WGC****RS ...................... G12 ..............................................................Cutter
WGCF****RS .................... G12 ..............................................................Cutter
WGCM****RS ................... G12 ..............................................................Cutter
WGCS**R ......................... G11, G12, H7, P6 ................................ Spare parts
WGX*****EW .................... H7 ............................................. Indexable endmill
WGX*****RS ..................... G10 ..............................................................Cutter
WGXF*****RS ................... G10 ..............................................................Cutter
WGXM*****RS .................. G10 ..............................................................Cutter
WMM****E ........................ H31 ........................................... Indexable endmill
WMM****EL ...................... H31 ........................................... Indexable endmill
WMM****ELW ................... H31 ........................................... Indexable endmill
WMM****EW ..................... H31 ........................................... Indexable endmill
WMMH****ELW ................ H31 ........................................... Indexable endmill
WMMH****EW .................. H31 ........................................... Indexable endmill
WNGA******LT-NC3 .......... M32 ....................................... SUMIBORON Insert
WNGA******NC6 ............... M32 ....................................... SUMIBORON Insert
WNGA******NC-WG6 ....... M32 ....................................... SUMIBORON Insert
WNGA******NC-WH6 ........ M32 ....................................... SUMIBORON Insert
WNGG******NSU .............. C56 .............................................. Indexable insert
WNMA****** ...................... C56 .............................................. Indexable insert
WNMG******NEF .............. C53 ..............................................Indexable insert
WNMG******NEG .............. C54 .............................................. Indexable insert
WNMG******NEM ............. C54 .............................................. Indexable insert
WNMG******NEX .............. C54 .............................................. Indexable insert
WNMG******NFA............... C52 ..............................................Indexable insert
WNMG******NFB .............. C52 ..............................................Indexable insert
WNMG******NFE .............. C52 ..............................................Indexable insert
WNMG******NFL ............... C52 .............................................. Indexable insert
WNMG******NGE .............. C54 .............................................. Indexable insert
WNMG******NGU ............. C53 .............................................. Indexable insert
WNMG******NGU-W ......... C53 .............................................. Indexable insert
WNMG******NGZ .............. C55 .............................................. Indexable insert
WNMG******NLU .............. C52 ..............................................Indexable insert
WNMG******NLU-W .......... C52 .............................................. Indexable insert
WNMG******NME ............. C55 .............................................. Indexable insert
WNMG******NMU ............. C55 ..............................................Indexable insert
WNMG******NMX ............. C55 .............................................. Indexable insert
WNMG******NSE .............. C53 .............................................. Indexable insert
WNMG******NSE-W ......... C53 .............................................. Indexable insert
WNMG******NSU .............. C53 .............................................. Indexable insert
WNMG******NSX .............. C53 .............................................. Indexable insert
WNMG******NUG ............. C54 .............................................. Indexable insert
WNMG******NUP .............. C54 ..............................................Indexable insert
WNMG******NUX .............. C55 .............................................. Indexable insert
P21
Index
Index
WNMG******NUZ .............. C55 .............................................. Indexable insert
WNMM******NHG ............. C56 ..............................................Indexable insert
WNMM******NMP ............. C56 ..............................................Indexable insert
WNS****............................ D17, D42, P6 ......................................Spare parts
WNS****B ......................... E13, P6 ...............................................Spare parts
WPMT******NLB ............... C85 ..............................................Indexable Insert
WRCX*****EL ................... H40 ........................................... Indexable endmill
WRCX*****EM .................. H40 ........................................... Indexable endmill
WRCX*****ES ................... H40 ........................................... Indexable endmill
WRCX*****M**Z* .............. H35 ........................................... Indexable endmill
WRCX*****RS................... G19 ..............................................................Cutter
WRCXF*****RS ................ G19 ..............................................................Cutter
WRCXX*****RS ................ G19 ..............................................................Cutter
WRX****RH **E** ............. H33, H34 ................................... Indexable endmill
WRX****RH **F**.............. G39 ........................................... Indexable endmill
WRX****RH **W** ............ H33, H34 ................................... Indexable endmill
XCLN R/L ****-*** ............. D27 ......................................................Tool holder
XEEW****AGER-W ........... G13, ............................................Indexable Insert
XEEW****AGER-WR ........ G11, H7 ........................................Indexable Insert
XEEW****AGFR-W-NF ..... G13 ..............................................Indexable Insert
XNEU****ANEN-W ........... G9, H6 ..........................................Indexable Insert
XNMU****PNER-G ........... G25, G27, H14, H15 ....................Indexable Insert
XNMU****PNER-H ............ G25, G27, H14, H15 ....................Indexable Insert
XNMU****PNER-L ............ G25, G27, H14, H15 ....................Indexable Insert
XOEW******PDTR-W ........ G31, H17 ......................................Indexable Insert
XOEW******PZTR-W ........ G30, H16 ...................................... Indexable Insert
XSBN R/L ****-*** ............. D27 ......................................................Tool holder
ZNEX******LE-NC ............. M32 ....................................... SUMIBORON Insert
ZNEX******LT-NC ............. M32 ....................................... SUMIBORON Insert
ZNEX******NC .................. M32 ....................................... SUMIBORON Insert
ZNEX******NU .................. M32 ....................................... SUMIBORON Insert
ZNMT******* ...................... H37 ..............................................Indexable Insert
ZNMT*******-C .................. H37 ..............................................Indexable Insert
ZNMT*******-N .................. H37 ..............................................Indexable Insert
ZNMT*******-S .................. H37 ..............................................Indexable Insert
ZPGU******* ...................... H39 ..............................................Indexable Insert
