ADVANCES
2020 METRIC
FEATURING THE LATEST PRODUCTS FROM WIDIA
™
INDEXABLE MILLING
4–57
58–98
100–140
142–177
178–181
VSM890-12
VXF-07
VXF-09
VXF-12
VXF-16
VSM11
VSM17
SOLID END MILLING
The VariMill Family
70NS X-Feed
4U50
4U80
49N9
D503
General Purpose End Mills
HOLEMAKING
TURNING
ORDERING INFORMATION
TDMX
Top Cut 4
WGC
WK15CT
Tooling for Heavy-Duty Applications
Informational Icons Guide
CAS
Material Overview
WK15CT
VariMill™
4U80
TDMX™
pages 164–173
pages 58–75
pages 80–81, 84–85
pages 100–117
VariMill I, VariMill II, expansions
Weldon® shank expansion
NEW!
New 1.5 x D
and 12 x D bodies
NEW!
New Victory™ grade
for cast iron turning
NEW!
NEW!
NEW!
FPE(M)
WIDIA™ Machining Central Mobile App
Download for iOS or Android:
widia.com/en/featured/WidiaMobileApp
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES
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WIDIA NOVO™ Application
Download to your desktop or tablet:
widia.com/novo
THE ALL-STAR PROGRAMME PROVIDES
PROVEN SOLUTIONS THAT ARE EASY
TO FIND AND ALWAYS AVAILABLE.
All-Star includes products from our most popular platforms, grades, and sizes grouped into our
programme and guaranteed to be in stock with same-day shipping on orders placed before 4pm CET.
Visit widia.com to see what products are available for same day shipping through all-star.
Turning Tapping Holemaking
To learn more, visit widia.com
Proven Solutions Easy to Find Always Available
Indexable Milling Solid End Milling
widia.com
VSM890™-12
UNIQUE 8-EDGED SOLUTION FOR
SHOULDER AND FACE MILLING
NEW!
VSM890™-12
widia.com
Superior Metal Removal Rates (MRR) delivered through high-performance grades and chipbreakers.
Coarse, medium, and fine pitch cutter density to perfectly translate machining capability
into higher productivity.
New pocket seat design for improved insert seating and great stability at roughing applications.
Applicable in a wide range of workpiece materials: aluminium, steel, cast iron, titanium,
stainless steel, and high-temp alloys.
Comprehensive standard offering for cutter bodies and inserts to address light machining
to heavy roughing jobs.
SNHX-MM • Universal Geometry for Medium Machining.
Corner Radii Expansion for -MM Chipbreaker
Weldon® End Mills: 32mm
Shell Mills: 40–250mm
8-Edged, Double-Sided True 90° Victory™ Shoulder-Face Mill (VSM)
NEW!
WK15CM
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NPMS P MKSH
1
4
5
9
10
6
8
2
3
NEW!
VSM890™-12
Unique insert rake design to reduce and perfectly balance axial and radial cutting forces.
Engineered for light machining to heavy roughing in all material groups.
-ALP
First choice for Non-Ferrous materials.
-ML
First choice for Stainless Steel,
light machining, and finishing jobs.
-MM
First choice for general purpose
in all workpiece materials.
Engineered for high-feed rates.
Geometry Strengthening/Stronger Cutting Edge Protection
Finishing Capabilities/Lower Cutting Forces
Applications
1. Face milling.
2. Full slotting with 100% radial engagement.
3. Shoulder milling with stepping down and great wall finish.
4. Shoulder milling with low axial and high radial engagement.
5. Shoulder milling with low radial and high axial engagement.
6. HPC face milling. First choice to clean up castings.
7. Dynamic/trochoidal slot milling.
8. Z-axis plunge milling.
9. Z-axis contour plunge milling.
10. Z-axis zig-zag slot plunge milling.
Super-positive rake design for low
machine power consumption.
Integrated wiper facet for excellent
surface floor finish.
0°/90° Shoulder Mills • VSM890-12
• True 90° wall and stepping down capability.
• Axial depth of cut capability; Ap1 max up to 9,8mm.
• Optimised chip gash design for proper chip evacuation.
• User-friendly pocket numbering system.
• Cutter bodies with internal coolant supply.
• Less bur creation on the workpiece.
7
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7
order number catalogue number D1 D L L2 Ap1 max Z max RPM
coolant
supply kg
6596066 VSM890D032Z03B25SN12 32 25 89 32 9,8 333200 Yes 0,31
Weldon® End Mills • Metric
0°/90° Shoulder Mills • VSM890™-12
Indexable Milling I Solid End Milling I Holemaking I Turning
order number catalogue number D1 D D6 L Ap1 max Z max RPM
coolant
supply kg
6596067 VSM890D040Z04S22SN12 40 22 39 40 9,8 428000 Yes 0,20
6596068 VSM890D050Z04S22SN12 50 22 49 40 9,8 424100 Yes 0,32
6596069 VSM890D050Z05S22SN12 50 22 49 40 9,8 524100 Yes 0,32
6596070 VSM890D063Z05S22SN12 63 22 49 40 9,8 520800 Yes 0,48
6596111 VSM890D063Z07S22SN12 63 22 49 40 9,8 720800 Yes 0,45
6596112 VSM890D080Z05S27SN12 80 27 60 50 9,8 518000 Yes 0,96
6596113 VSM890D080Z07S27SN12 80 27 60 50 9,8 718000 Yes 1,03
6596114 VSM890D080Z09S27SN12 80 27 60 50 9,8 918000 Yes 1,01
6596115 VSM890D100Z06S32SN12 100 32 78 50 9,8 615800 Yes 1,69
6596116 VSM890D100Z08S32SN12 100 32 78 50 9,8 815800 Yes 1,56
6596117 VSM890D100Z11S32SN12 100 32 78 50 9,8 11 15800 Yes 1,53
6596118 VSM890D125Z07S40SN12 125 40 89 63 9,8 713900 Yes 2,79
6596119 VSM890D125Z10S40SN12 125 40 89 63 9,8 10 13900 Yes 2,98
6596121 VSM890D125Z14S40SN12 125 40 89 63 9,8 14 13900 Yes 2,86
6596122 VSM890D160Z08S40SN12 160 40 110 63 9,8 812200 Yes 4,10
6596123 VSM890D160Z12S40SN12 160 40 110 63 9,8 12 12200 Yes 4,15
6596124 VSM890D160Z16S40SN12 160 40 110 63 9,8 16 12200 Yes 8,97
6596125 VSM890D200Z10S60SN12 200 60 130 63 9,8 10 10800 Yes 5,62
6596126 VSM890D200Z14S60SN12 200 60 130 63 9,8 14 10800 Yes 5,59
6596127 VSM890D200Z22S60SN12 200 60 130 63 9,8 22 10800 Yes 5,67
6596128 VSM890D250Z16S60SN12 250 60 130 63 9,8 16 9600 Yes 8,10
Shell Mills • Metric
MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM.
Language Version: WID_Advances2020_008_009_Metric November 1, 2019 2:11 PM
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v rst choice
j alternate choice
Pv v j
Mvvv
Kv j v
Nv
Svjv
Hv
Inserts • SNHX-ALP • For Aluminium and Other Non-Ferrous Alloys
0°/90° Shoulder Mills • VSM890-12
VSM890™-12
ISO
catalogue number
cutting
edges LI S D BS Re
WK15CM
WN25PM
WP25PM
WP40PM
WS40PM
WU10PM
SNHX120408PNERALP 812,00 4,61 12,00 1,34 0,80
–
6596397
–
–
–
–
v rst choice
j alternate choice
Pv v j
Mvvv
Kv j v
Nv
Svjv
Hv
Inserts • SNHX-ML • Precision Finishing and Light Machining
ISO
catalogue number
cutting
edges LI S D BS Re
WK15CM
WN25PM
WP25PM
WP40PM
WS40PM
WU10PM
SNHX120408PNERML 812,00 4,61 12,00 1,34 0,80
–
–
6596398
–
6596399
–
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Indexable Milling I Solid End Milling I Holemaking I Turning
v rst choice
j alternate choice
Pv v j
Mvvv
Kv j v
Nv
Svjv
Hv
Inserts • SNHX-MM • Universal Geometry for Medium Machining
ISO
catalogue number
cutting
edges LI S D BS Re
WK15CM
WN25PM
WP25PM
WP40PM
WS40PM
WU10PM
SNHX120408PNSRMM 812,00 4,61 12,00 1,34 0,80
6667462
–
6596431
6596432
6596433
6596400
SNHX120416PNSRMM 812,00 4,58 12,00 1,00 1,60
6712874
–
6712875
6712876
6712877
–
0°/90° Shoulder Mills • VSM890™-12
Insert Selection Guide
Material
Group
Light
Machining
General
Purpose
Heavy
Machining
Geometry Grade Geometry Grade Geometry Grade
P1–P2 SNHX-ML WS40PM SNHX-MM WP40PM SNHX-MM WP40PM
P3–P4 SNHX-ML WS40PM SNHX-MM WP40PM SNHX-MM WP40PM
P5–P6 SNHX-ML WP25PM SNHX-MM WP40PM SNHX-MM WP40PM
M1–M2 SNHX-ML WS40PM SNHX-ML WS40PM SNHX-MM WS40PM
M3 SNHX-ML WS40PM SNHX-ML WS40PM SNHX-MM WS40PM
K1–K2 SNHX-MM WK15CM SNHX-MM WK15CM SNHX-MM WK15CM
K3 SNHX-MM WK15CM SNHX-MM WK15CM SNHX-MM WK15CM
N1–N2 SNHX-ALP WN25PM SNHX-ALP WN25PM SNHX-ALP WN25PM
N3 SNHX-ALP WN25PM SNHX-ALP WN25PM SNHX-ALP WN25PM
S1–S2 SNHX-ML WP25PM SNHX-ML WS40PM SNHX-MM WS40PM
S3 SNHX-ML WS40PM SNHX-ML WS40PM SNHX-MM WS40PM
S4 SNHX-ML WS40PM SNHX-ML WS40PM SNHX-MM WS40PM
H1 SNHX-MM WU10PM SNHX-MM WU10PM – –
NEW!
PMKS
For M4000 cartridge milling system, please see page 12.
VSM890™-12
M4000CA-XN10
(MM6433216)
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0°/90° Shoulder Mills • VSM890-12
VSM890™-12
Recommended Starting Speeds [m/min]*
Recommended Starting Feeds [mm]
Material
Group WK15CM WN25PM WP25PM WP40PM WS40PM WU10PM
P
1––– – ––330 285 270 295 260 245 ––– – ––
2––– – ––275 240 200 250 215 180 ––– – ––
3––– – ––255 215 175 230 195 160 ––– – ––
4––– – ––225 185 150 205 170 135 ––– – ––
5––– – ––185 170 150 170 155 135 170 145 120 –––
6––– – ––165 125 100 150 115 90 150 110 80 –––
M
1––– – ––205 180 165 195 170 155 210 170 140 –––
2––– – ––185 160 130 175 150 125 180 145 120 –––
3––– – ––140 120 95 130 115 90 145 110 85 –––
K
1420 385 340 –––230 205 185 ––– – ––295 265 240
2335 295 275 –––180 160 150 ––– – ––230 205 190
3280 250 230 –––150 135 120 ––– – ––195 175 160
N
1–––1075 945 875 ––– – –– – –– – ––
2–––945 875 760 ––– – –– – –– – ––
3–––945 875 760 ––– – –– – –– – ––
S
1––– – ––40 35 25 –––40 35 25 –––
2––– – ––40 35 25 –––40 35 25 –––
3––– – ––50 40 25 –––50 40 25 –––
4––– – ––70 50 35 –––60 50 30 –––
H1––– – –– – –– – –– – ––160 130 90
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
*Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%.
*Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
NOTE: Use “Light Machining” values as starting feed rate.
Light
Machining
General
Purpose
Heavy
Machining
Insert
Geometry
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..ALP 0,12 0,28 0,43 0,08 0,20 0,31 0,06 0,15 0,23 0,06 0,13 0,20 0,05 0,12 0,18 .E..ALP
.E..ML 0,17 0,32 0,60 0,13 0,23 0,44 0,09 0,18 0,33 0,08 0,15 0,28 0,08 0,14 0,26 .E..ML
.S..MM 0,23 0,36 0,82 0,17 0,26 0,59 0,13 0,20 0,44 0,11 0,17 0,38 0,10 0,16 0,35 .S..MM
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11
Indexable Milling I Solid End Milling I Holemaking I Turning
True 90° roughing tool with embedded nishing capabilities all in one tool.
Best-in-class wall nish with VSM890-12 in axial stepping-down jobs. For many shop oor setups,
no additional nishing is required resulting in shorter machining time and lower tooling cost.
Coarse Pitch
• Unstable setup.
• Low spindle power.
• High axial depth of cut Ap1.
• Low feed rate.
• Machining aluminium.
• Driven tools.
Best Practices
Conventional VSM890-12
+
Medium Pitch
• Regular setup.
• Regular spindle power.
• Medium feed rate.
Fine Pitch
• Rigid setup.
• High spindle power.
• Low axial depth of cut Ap1.
• High feed rate.
• Boost productivity and cut
into cycle time.
Machining Stability
–
Step 1 Step 1
Step 2 Step 2
Step 3 Step 3
Step 4 Step 4
Step 5 Step 5
Excellent wall finish with VSM890-12
0°/90° Shoulder Mills • VSM890™-12
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VSM890™-12
0°/90° Shoulder Mills • VSM890-12
Y max
D1
X
Vf
VSM890-12 Z-Axis Plunge Milling
VSM890-12 Ap1 max at Full Slotting, 100% Radial Cutter Engagement
VSM890-12 Cartridge for M4000
M4000CA-SNHX12
(MM6602179)
Ap1 max
D1
cutting
diameter
(D1) Y max X
32 8,9 28,68
40 8,9 33,27
50 8,9 38,25
63 8,9 43,89
80 8,9 50,31
100 8,9 56,95
125 8,9 64,29
160 8,9 73,34
200 8,9 82,48
250 8,9 92,65
Recommended
Cutter Density Ap1 max
D1
diameter Z
Grey Cast Iron
EN-GJL-250
EN-JL1040 GG25
Steel AISI
4140
1.7225 42CrMo4
Stainless Steel
AISI 316L,
1.4404,
X2CrNiMo1810
40 48,0 6,5 5,0
50 48,0 6,5 5,0
63 58,0 6,5 5,0
80 58,0 6,5 5,0
100 68,0 6,5 5,0
Multilayer PVD AlTiN-TiN Coating
• Improved chemical and abrasive wear resistance.
• Consistent tool life performance.
• Primarily for wet machining. Also great results
in dry machining.
New Medium-Grained Substrate
• Minimises tendency for thermal cracking.
• Excellent fatigue resistance and edge strength.
• Rich in cobalt content for improved toughness.
WIDIA™ Victory™
WS40PM
Breakthrough in the latest substrate and
coating technology to boost productivity in
stainless steels and high-temp alloys
Advanced Milling Grade for Titanium
widia.com
NEW!
VXF™
NEXT LEVEL OF
HIGH-FEED MILLING
VICTORY™ X-FEED™
VXF is a high-feed productivity booster
designed to establish new industry standards
with market-leading milling grades like WS40PM.
NEW!
NEW!
widia.com
Ap1 max: 0,9mm
fz max: 1,2mm/z
Ap1 max: 1,5mm
fz max: 2,0 mm/z
VXF™-07
VXF™-09
VXF™ -12
VXF™ -16
Ap1 max: 2,5mm
fz max: 3,0 mm/z
Ap1 max: 3,5mm
fz max: 2,0 mm/z
Optimised cutter body and chip gash design perfectly serves high-feed requirements.
PSTS inserts for powerful low cost per edge high-feed milling.
Cutters with internal coolant supply.
Nickel-plated surface protection.
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PMS PP MS
PMS
PP
H
NEW!
NEW!
NEW!
P
PMS
VXF-07 VXF-09
VXF-12 VXF-16
• 16.5° lead angle redistributes cutting forces in the spindle z-axis direction.
• Greatly reduces tool deflection and vibrations for improved tool life.
• Suitable for long tool reach.
• Unique integrated radial wiping facet to achieve a nice wall finish at pocket
and helical interpolation milling.
• Durable cutting edges qualified to machine a wide range of materials.
• WS40PM — best-in-class milling grade for machining stainless steel and HTA.
First choice for Soft Steel, Stainless
Steel, and High-Temp Alloys.
Best fit for pocketing
and profiling operations.
First choice for P3 and P4 materials. Stronger
edge protection for heavy roughing jobs and
hardened steel up to 48HRc.
First choice for Soft Steel, Stainless
Steel, and High-Temp Alloys.
Best fit for pocketing
and profiling operations.
First choice for P3 and P4 materials.
Stronger edge protection
for heavy roughing jobs.
First choice for Soft Steel, Stainless
Steel, and High-Temp Alloys.
Best fit for pocketing
and profiling operations.
First choice for P3 and P4 materials.
Stronger edge protection
for heavy roughing jobs.
First choice for soft steel, stainless
steel, and high-temp alloys.
Best fit for pocketing
and profiling operations
-MM
-MM
-MM-MH
-MH
-MH
VXF™
High-Feed Mills • VXF-07, VXF-09, VXF-12, and VXF-16
Specifically engineered chipbreakers for powerful high-feed milling.
Axial Facet
Radial
Facet
Lower Cutting Forces
Geometry Strengthening/Stronger Cutting Edge Protection
BS
BS
16,5°
AP1 max
Perfect combination
of round and square insert style.
-MM
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Indexable Milling I Solid End Milling I Holemaking I Turning
1
4
5
9
10
6
7
8
8
3
4
2
1. Face milling.
2. 3D prole milling.
3. Pocket milling into full material.
4. Helical interpolation into full material.
5. Deep pocket milling into full material.
6. Dynamic/trochoidal milling.
7. Aggressive ramp milling.
8. Contour Milling.
9. Face milling deep cavities with long tool reach.
10. Z-axis contour plunge milling.
10
VXF-07 VXF-09
VXF-12 VXF-16
High-Feed Mills • VXF-07, VXF-09, VXF-12, and VXF-16
Applications
Comprehensive standard offering at one glance
to match all shop-floor needs for high-feed milling.
VXF
Platform
Ap1 max
(Metric)
fz max
(Metric)
07 0,9mm < 1,2mm
09
1,5mm < 2,0mm
12
2,5mm < 3,0mm
16
3,5mm < 2,0mm
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order number catalogue number
D1
max D1 D DPM G3X L2 WF
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6597130 VXF016Z02M08XP07 16 713 8,5 M8 25 10 0,9 25.9° 65000 Yes 0,02
6597151 VXF020Z03M10XP07 20 11 18 10,5 M10 35 15 0,9 33.4° 57000 Yes 0,07
6597152 VXF025Z04M12XP07 25 16 21 12,5 M12 35 17 0,9 42.2° 49000 Yes 0,09
6597153 VXF032Z05M16XP07 32 23 29 17,0 M16 43 24 0,9 51.4° 41500 Yes 0,22
Screw-On End Mills • Metric
High-Feed Mills • VXF-07
VXF™
order number catalogue number
D1
max D1 D L L2
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6597154 VXF016Z02A16XP07L180 16 716 180 25 0,9 25.9° 65000 Yes 0,24
6597155 VXF018Z02A18XP07L180 18 918 180 25 0,9 25.4° 61000 Yes 0,31
6597156 VXF020Z03A20XP07L190 20 11 20 190 32 0,9 33.4° 57000 Yes 0,41
6597157 VXF025Z04A25XP07L200 25 16 25 200 40 0,9 42.2° 49000 Yes 0,69
Cylindrical End Mills • Metric
order number catalogue number
D1
max D1 D D6 L Ap1 max Z
max
ramp
angle
max
RPM
coolant
supply kg
6597158 VXF040Z05S16XP07 40 31 16 37 32 0,9 51.0° 35000 Yes 0,19
6597159 VXF050Z07S22XP07 50 41 22 42 40 0,9 7.7° 31300 Yes 0,32
Shell Mills • Metric
MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM.
Language Version: WID_Advances2020_018_019_Metric November 1, 2019 2:20 PM
widia.com widia.com
19
v rst choice
j alternate choice
Pv v j
Mvvv
Kj v
N
Svjv
Hv
Inserts • XPPT-MM • Best Fit for Pocketing and Profiling Operations
High-Feed Mills • VXF™-07
Indexable Milling I Solid End Milling I Holemaking I Turning
ISO
catalogue number
cutting
edges LI S D Re
WP25PM
WP40PM
WS40PM
WU10PM
XPPT070308ERMM 47,30 3,17 7,30 0,80
6595819
–
6595820
–
v rst choice
j alternate choice
Pv v j
Mvvv
Kj v
N
Svjv
Hv
Inserts • XPPW-MH • Dedicated Geometry for Heavy Roughing
ISO
catalogue number
cutting
edges LI S D Re
WP25PM
WP40PM
WS40PM
WU10PM
XPPW070310SRMH 47,30 3,17 7,30 1,00
–
6595770
–
6595769
Insert Selection Guide
Material
Group
Light
Machining
General
Purpose
Heavy
Machining
Geometry Grade Geometry Grade Geometry Grade
P1–P2 XPPT-MM WP25PM XPPT-MM WS40PM XPPW-MH WP40PM
P3–P4 XPPT-MM WP25PM XPPT-MM WS40PM XPPW-MH WP40PM
P5–P6 XPPT-MM WP25PM XPPT-MM WS40PM XPPW-MH WP40PM
M1–M2 XPPT-MM WS40PM XPPT-MM WS40PM XPPW-MH WP40PM
M3 XPPT-MM WS40PM XPPT-MM WS40PM XPPW-MH WP40PM
K1–K2 XPPW-MH WU10PM XPPW-MH WU10PM XPPW-MH WU10PM
K3 XPPW-MH WU10PM XPPW-MH WU10PM XPPW-MH WU10PM
S1–S2 XPPT-MM WP25PM XPPT-MM WS40PM – –
S3 XPPT-MM WS40PM XPPT-MM WS40PM – –
S4 XPPT-MM WS40PM XPPT-MM WS40PM – –
H1 XPPW-MH WU10PM XPPW-MH WU10PM – –
PMKS
For M4000 cartridge milling system, please see page 12.
VSM890™-12
M4000CA-XN10
(MM6433216)
Language Version: WID_Advances2020_020_021_Metric November 1, 2019 2:22 PM
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Recommended Starting Speeds [m/min]*
High-Feed Mills • VXF-07
Material
Group WP25PM WP40PM WS40PM WU10PM
P
1395 340 325 355 310 295 ––– – ––
2330 290 240 300 260 215 ––– – ––
3305 260 210 275 235 190 ––– – ––
4270 220 180 245 205 160 ––– – ––
5220 205 180 205 185 160 205 175 145 –––
6200 150 120 180 140 110 180 130 95 –––
M
1245 215 200 235 205 185 250 205 170 –––
2220 190 155 210 180 150 215 175 145 –––
3170 145 115 155 140 110 175 130 100 –––
K
1275 245 220 ––– – ––355 320 290
2215 190 180 ––– – ––275 245 230
3180 160 145 ––– – ––235 210 190
S
150 40 30 50 40 35 50 40 30 –––
250 40 30 50 40 35 50 40 30 –––
360 50 30 60 50 35 60 50 30 –––
485 60 40 80 60 40 70 60 35 –––
H1145 110 85 ––– – ––190 155 110
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
*Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%.
*Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
VXF™
Recommended Starting Feeds [mm]
Light
Machining
General
Purpose
Heavy
Machining
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry
5% 10% 20% 30% 40–100%
.E..MM 0,46 1,32 2,43 0,32 0,89 1,53 0,24 0,65 1,09 0,21 0,56 0,94 0,19 0,52 0,85 .E..MM
.S..MH 0,84 1,84 3,12 0,59 1,21 1,85 0,43 0,87 1,30 0,38 0,75 1,12 0,34 0,69 1,02 .S..MH
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,42 1,21 2,20 0,30 0,83 1,41 0,22 0,60 1,01 0,19 0,52 0,87 0,18 0,48 0,79 .E..MM
.S..MH 0,78 1,68 2,79 0,55 1,12 1,71 0,40 0,81 1,21 0,35 0,70 1,04 0,32 0,64 0,94 .S..MH
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,37 1,06 1,89 0,27 0,73 1,24 0,20 0,53 0,89 0,17 0,46 0,77 0,16 0,42 0,70 .E..MM
.S..MH 0,68 1,46 2,35 0,48 0,98 1,49 0,36 0,71 1,07 0,31 0,62 0,92 0,28 0,56 0,84 .S..MH
NOTE: Use “Light Machining” values as starting feed rate.
At 0,60 Axial Depth of Cut (AP1)
At 0,70 Axial Depth of Cut (AP1)
At 0,90 Axial Depth of Cut (AP1)
Language Version: WID_Advances2020_020_021_Metric November 1, 2019 2:22 PM
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21
order number catalogue number
D1
max D1 D L L2
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6597736 VXF025Z03B25XD09 25 11 25 96 40 1,5 32.8° 48500 Yes 0,28
6597737 VXF032Z04B25XD09 32 18 25 96 40 1,5 41.5° 40500 Yes 0,36
Weldon® End Mills • Metric
High-Feed Mills • VXF™-09
Indexable Milling I Solid End Milling I Holemaking I Turning
order number catalogue number
D1
max D1 D DPM G3X L2 WF
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6597731 VXF025Z03M12XD09 25 11 21 12,5 M12 35 91,5 32.8° 48500 Yes 0,09
6597732 VXF032Z03M16XD09 32 18 29 17,0 M16 43 10 1,5 31.5° 40500 Yes 0,20
6597733 VXF032Z04M16XD09 32 18 29 17,0 M16 43 10 1,5 41.5° 40500 Yes 0,20
6597734 VXF035Z04M16XD09 35 21 29 17,0 M16 43 10 1,5 41.3° 37500 Yes 0,21
6597735 VXF042Z05M16XD09 42 28 29 17,0 M16 43 10 1,5 51.0° 34000 Yes 0,25
Screw-On End Mills • Metric
order number catalogue number
D1
max D1 D L L2
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6597740 VXF025Z02A25XD09L200 25 11 25 200 50 1,5 22.8° 48500 Yes 0,67
6597738 VXF025Z03A25XD09 25 11 25 100 32 1,5 32.8° 48500 Yes 0,32
6597742 VXF025Z03A25XD09L200 25 11 25 200 50 1,5 32.8° 48500 Yes 0,67
6597743 VXF032Z03A25XD09L200 32 18 32 200 40 1,5 31.5° 40500 Yes 0,75
6597739 VXF032Z04A25XD09 32 18 32 110 40 1,5 41.5° 40500 Yes 0,42
6597744 VXF032Z04A25XD09L200 32 18 32 200 40 1,5 41.5° 40500 Yes 0,75
Cylindrical End Mills • Metric
MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM.
NEW!
NEW!
NEW!
Language Version: WID_Advances2020_022_023_Metric November 1, 2019 2:24 PM
22 widia.comwidia.com
order number catalogue number
D1
max D1 D D6 L
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6597746 VXF040Z04S16XD09 40 26 16 37 32 1,5 4.8° 34500 Yes 0,15
6597747 VXF040Z05S16XD09 40 26 16 37 32 1,5 5.8° 34500 Yes 0,14
6597748 VXF042Z05S16XD09 42 28 16 37 32 1,5 5.8° 34000 Yes 0,16
6597750 VXF050Z07S22XD09 50 34 22 42 40 1,5 7.7° 30000 Yes 0,28
6597749 VXF050Z05S22XD09 50 36 22 42 40 1,5 5.7° 30000 Yes 0,29
6597751 VXF052Z06S22XD09 52 38 22 42 40 1,5 6.7° 29500 Yes 0,30
6597755 VXF063Z06S22XD09 63 49 22 42 40 1,5 6.5° 26000 Yes 0,40
Shell Mills • Metric
High-Feed Mills • VXF-09
VXF™
MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM.
NEW!
Language Version: WID_Advances2020_022_023_Metric November 1, 2019 2:24 PM
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v rst choice
j alternate choice
Pv v j
Mvvv
Kj
N
Svjv
H
Inserts • XDPT-MM
High-Feed Mills • VXF™-09
Indexable Milling I Solid End Milling I Holemaking I Turning
ISO
catalogue number
cutting
edges LI S D Re
WP25PM
WP40PM
WS40PM
XDPT090412ERMM 410,00 4,76 10,00 1,20
6596471
–
6596472
v rst choice
j alternate choice
Pv v j
Mvvv
Kj
N
Svjv
H
Inserts • XDPT-MH
ISO
catalogue number
cutting
edges LI S D Re
WP25PM
WP40PM
WS40PM
XDPT090412SRMH 410,00 4,76 10,00 1,20
–
6596822
–
Insert Selection Guide
Material
Group
Light
Machining
General
Purpose
Heavy
Machining
Geometry Grade Geometry Grade Geometry Grade
P1–P2 XDPT-MM WP25PM XDPT-MM WS40PM XDPT-MH WP40PM
P3–P4 XDPT-MM WP25PM XDPT-MM WS40PM XDPT-MH WP40PM
P5–P6 XDPT-MM WP25PM XDPT-MM WS40PM XDPT-MH WP40PM
M1–M2 XDPT-MM WS40PM XDPT-MM WS40PM XDPT-MH WP40PM
M3 XDPT-MM WS40PM XDPT-MM WS40PM XDPT-MH WP40PM
S1–S2 XDPT-MM WP25PM XDPT-MM WS40PM XDPT-MH WP40PM
S3 XDPT-MM WS40PM XDPT-MM WS40PM XDPT-MH WP40PM
S4 XDPT-MM WS40PM XDPT-MM WS40PM XDPT-MH WP40PM
PMKS
For M4000 cartridge milling system, please see page 12.
VSM890™-12
M4000CA-XN10
(MM6433216)
Language Version: WID_Advances2020_024_025_Metric November 1, 2019 2:25 PM
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Recommended Starting Speeds [m/min]*
High-Feed Mills • VXF-09
Material
Group WP25PM WP40PM WS40PM
P
1395 340 325 355 310 295 –––
2330 290 240 300 260 215 –––
3305 260 210 275 235 190 –––
4270 220 180 245 205 160 –––
5220 205 180 205 185 160 205 175 145
6200 150 120 180 140 110 180 130 95
M
1245 215 200 235 205 185 250 205 170
2220 190 155 210 180 150 215 175 145
3170 145 115 155 140 110 175 130 100
S
150 40 30 50 40 35 50 40 30
250 40 30 50 40 35 50 40 30
360 50 30 60 50 35 60 50 30
485 60 40 80 60 40 70 60 35
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
*Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%.
*Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm]
Light
Machining
General
Purpose
Heavy
Machining
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry
5% 10% 20% 30% 40–100%
.E..MM 0,48 1,42 2,20 0,35 1,00 1,52 0,26 0,74 1,11 0,23 0,64 0,96 0,21 0,59 0,88 .E..MM
.S..MH 0,70 1,58 2,65 0,50 1,11 1,80 0,37 0,82 1,31 0,33 0,71 1,14 0,30 0,65 1,04 .S..MH
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,44 1,28 1,98 0,32 0,90 1,37 0,24 0,67 1,01 0,21 0,58 0,87 0,19 0,53 0,80 .E..MM
.S..MH 0,64 1,42 2,37 0,45 1,00 1,63 0,34 0,74 1,19 0,30 0,64 1,03 0,27 0,59 0,94 .S..MH
VXF™
NOTE: Use “Light Machining” values as starting feed rate.
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,64 1,42 2,37 0,45 1,00 1,63 0,34 0,74 1,19 0,30 0,64 1,03 0,27 0,59 0,94 .E..MM
.S..MH 0,55 1,22 2,01 0,39 0,86 1,39 0,29 0,64 1,02 0,25 0,55 0,89 0,23 0,51 0,81 .S..MH
At 0,90 Axial Depth of Cut (AP1)
At 1,10 Axial Depth of Cut (AP1)
At 1,50 Axial Depth of Cut (AP1)
Language Version: WID_Advances2020_024_025_Metric November 1, 2019 2:25 PM
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25
order number catalogue number
D1
max D1 D DPM G3X L2 WF
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6596723 VXF032Z03M16XD12 32 14 29 17,0 M16 43 24 2,5 31.8° 31500 Yes 0,19
Screw-On End Mills • Metric
High-Feed Mills • VXF™-12
Indexable Milling I Solid End Milling I Holemaking I Turning
Shell Mills • Metric
order number catalogue number
D1
max D1 D D6 L
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6596725 VXF040Z04S22XD12 40 22 22 38 40 2,5 41.4° 26500 Yes 0,19
6596727 VXF042Z04S22XD12 42 24 22 38 40 2,5 41.3° 25500 Yes 0,21
6596728 VXF050Z04S22XD12 50 32 22 48 40 2,5 4.9° 22500 Yes 0,31
6596729 VXF052Z05S22XD12 52 34 22 48 40 2,5 5.8° 22000 Yes 0,32
6596730 VXF063Z05S22XD12 63 45 22 53 40 2,5 5.6° 19500 Yes 0,47
6596732 VXF066Z06S27XD12 66 48 27 53 45 2,5 6.5° 19000 Yes 0,55
6596733 VXF080Z06S27XD12 80 62 27 55 50 2,5 6.5° 17000 Yes 0,87
6596734 VXF100Z07S32XD12 100 82 32 65 50 2,5 7.3° 15000 Yes 1,34
MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM.
Language Version: WID_Advances2020_026_027_Metric November 5, 2019 2:53 PM
26 widia.comwidia.com
v rst choice
j alternate choice
Pv v j
Mvvv
Kj
N
Svjv
H
Inserts • XDPT-MM • Best Fit for Pocketing and Profiling Operations
High-Feed Mills • VXF-12
ISO
catalogue number
cutting
edges LI S D Re
WP25PM
WP40PM
WS40PM
XDPT120512ERMM 412,70 5,56 12,70 1,20
6596438
–
6596439
VXF™
v rst choice
j alternate choice
Pv v j
Mvvv
Kj
N
Svjv
H
Inserts • XDPT-MH • Dedicated Geometry for Heavy Roughing
ISO
catalogue number
cutting
edges LI S D Re
WP25PM
WP40PM
WS40PM
XDPT120515SRMH 412,70 5,56 12,70 1,50
–
6596440
–
Insert Selection Guide
Material
Group
Light
Machining
General
Purpose
Heavy
Machining
Geometry Grade Geometry Grade Geometry Grade
P1–P2 XDPT-MM WP25PM XDPT-MM WS40PM XDPT-MH WP40PM
P3–P4 XDPT-MM WP25PM XDPT-MM WS40PM XDPT-MH WP40PM
P5–P6 XDPT-MM WP25PM XDPT-MM WS40PM XDPT-MH WP40PM
M1–M2 XDPT-MM WS40PM XDPT-MM WS40PM XDPT-MH WP40PM
M3 XDPT-MM WS40PM XDPT-MM WS40PM XDPT-MH WP40PM
S1–S2 XDPT-MM WP25PM XDPT-MM WS40PM XDPT-MH WP40PM
S3 XDPT-MM WS40PM XDPT-MM WS40PM XDPT-MH WP40PM
S4 XDPT-MM WS40PM XDPT-MM WS40PM XDPT-MH WP40PM
PMKS
For M4000 cartridge milling system, please see page 12.
VSM890™-12
M4000CA-XN10
(MM6433216)
Language Version: WID_Advances2020_026_027_Metric November 5, 2019 2:53 PM
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27
Recommended Starting Speeds [m/min]*
High-Feed Mills • VXF™-12
Indexable Milling I Solid End Milling I Holemaking I Turning
Material
Group WP25PM WP40PM WS40PM
P
1395 340 325 355 310 295 –––
2330 290 240 300 260 215 –––
3305 260 210 275 235 190 –––
4270 220 180 245 205 160 –––
5220 205 180 205 185 160 205 175 145
6200 150 120 180 140 110 180 130 95
M
1245 215 200 235 205 185 250 205 170
2220 190 155 210 180 150 215 175 145
3170 145 115 155 140 110 175 130 100
S
150 40 30 50 40 35 50 40 30
250 40 30 50 40 35 50 40 30
360 50 30 60 50 35 60 50 30
485 60 40 80 60 40 70 60 35
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
*Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%.
*Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm]
Light
Machining
General
Purpose
Heavy
Machining
NOTE: Use “Light Machining” values as starting feed rate.
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,49 1,59 2,52 0,35 1,13 1,78 0,26 0,84 1,31 0,23 0,73 1,14 0,21 0,67 1,04 .E..MM
.S..MH 0,70 1,80 2,76 0,51 1,28 1,94 0,38 0,95 1,44 0,33 0,83 1,25 0,30 0,76 1,14 .S..MH
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,43 1,39 2,20 0,31 0,99 1,56 0,23 0,74 1,15 0,20 0,64 1,00 0,19 0,59 0,92 .E..MM
.S..MH 0,62 1,57 2,41 0,45 1,12 1,70 0,33 0,84 1,26 0,29 0,73 1,10 0,27 0,67 1,00 .S..MH
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,36 1,15 1,81 0,26 0,83 1,29 0,19 0,62 0,96 0,17 0,54 0,83 0,15 0,49 0,76 .E..MM
.S..MH 0,51 1,30 1,99 0,37 0,93 1,41 0,28 0,70 1,05 0,24 0,61 0,91 0,22 0,55 0,83 .S..MH
At 1,30 Axial Depth of Cut (AP1)
At 1,70 Axial Depth of Cut (AP1)
At 2,50 Axial Depth of Cut (AP1)
Language Version: WID_Advances2020_028_029_Metric November 1, 2019 2:27 PM
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order number catalogue number
D1
max D1 D D6 L
Ap1
max Z
max
ramp
angle
max
RPM
coolant
supply kg
6597776 VXF050Z04S22XE16 50 27 22 45 45 3,5 41.4° 27500 Yes 0,29
6597777 VXF063Z05S22XE16 63 40 22 47 40 3,5 5.9° 22000 Yes 0,36
6597778 VXF080Z06S27XE16 80 57 27 58 50 3,5 6.6° 19000 Yes 0,85
6597779 VXF100Z08S32XE16 100 77 32 68 50 3,5 8.4° 16500 Yes 1,29
6597780 VXF125Z10S40XE16 125 102 40 84 63 3,5 10 .3° 14500 Yes 2,73
Shell Mills • Metric
High-Feed Mills • VXF-16
VXF™
v rst choice
j alternate choice
Pv j
Mv v
Kj
N
Sv v
H
Inserts • XEPT-MM
ISO
catalogue number
cutting
edges LI S D Re
WP25PM
WS40PM
XEPT160516ERMM 416,00 5,56 16,00 1,60
6596823
6596824
MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM.
PMKS
For M4000 cartridge milling system, please see page 12.
VSM890™-12
M4000CA-XN10
(MM6433216)
NEW!
Language Version: WID_Advances2020_028_029_Metric November 1, 2019 2:27 PM
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29
Insert Selection Guide
High-Feed Mills • VXF™-16
Material
Group
Light
Machining
General
Purpose
Heavy
Machining
Geometry Grade Geometry Grade Geometry Grade
P1–P2 XEPT-MM WP25PM XEPT-MM WS40PM XEPT-MM WS40PM
P3–P4 XEPT-MM WP25PM XEPT-MM WS40PM XEPT-MM WS40PM
P5–P6 XEPT-MM WP25PM XEPT-MM WS40PM XEPT-MM WS40PM
M1–M2 XEPT-MM WS40PM XEPT-MM WS40PM XEPT-MM WS40PM
M3 XEPT-MM WS40PM XEPT-MM WS40PM XEPT-MM WS40PM
S1–S2 XEPT-MM WP25PM XEPT-MM WS40PM XEPT-MM WS40PM
S3 XEPT-MM WS40PM XEPT-MM WS40PM XEPT-MM WS40PM
S4 XEPT-MM WS40PM XEPT-MM WS40PM XEPT-MM WS40PM
Recommended Starting Speeds [m/min]*
Material
Group WP25PM WS40PM
P
1395 340 325 –––
2330 290 240 –––
3305 260 210 –––
4270 220 180 –––
5220 205 180 205 175 145
6200 150 120 180 130 95
M
1245 215 200 250 205 170
2220 190 155 215 175 145
3170 145 115 175 130 100
S
150 40 30 50 40 30
250 40 30 50 40 30
360 50 30 60 50 30
485 60 40 70 60 35
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
*Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%.
*Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm]
Light
Machining
General
Purpose
Heavy
Machining
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry
5% 10% 20% 30% 40–100%
.E..MM 0,40 1,28 2,18 0,29 0,92 1,54 0,21 0,68 1,14 0,19 0,60 0,99 0,17 0,55 0,91 .E..MM
NOTE: Use “Light Machining” values as starting feed rate.
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,36 1,15 1,95 0,26 0,83 1,38 0,19 0,62 1,03 0,17 0,54 0,89 0,15 0,49 0,82 .E..MM
Insert
Geometry
Recommended Starting Feed per Tooth (Fz)
in Relation to % of Radial Engagement (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.E..MM 0,30 0,98 1,66 0,22 0,71 1,18 0,17 0,53 0,88 0,14 0,46 0,76 0,13 0,42 0,70 .E..MM
At 2,00 Axial Depth of Cut (AP1)
At 2,50 Axial Depth of Cut (AP1)
At 3,50 Axial Depth of Cut (AP1)
Indexable Milling I Solid End Milling I Holemaking I Turning
Language Version: WID_Advances2020_030_031_Metric November 1, 2019 2:28 PM
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Ødm = ØHole–ØD1 max
Z1 = Ødm x 3,14 x tan ramp angle. Z1 ≤ Z1 max and ≤ ramp angle max
Ramp angle = arc tan x ((Z1)/Ødm x 3,14))
Ae max ≤ 2 x ØD1 max–2 x B
Flat Face = Ae max–2 x B
T
max
VXF™
High-Feed Mills • VXF-07, VXF-09, VXF-12, and VXF-16
Best Practices
High-Feed Facing Ramping Linear Small Depth
Plunging Ramp
Angle
Ramp
Angle
Ø dm
Z1 max
(pitch)
Ae max
B
Ø D1 max
Ø D1 max
Ø D1 maxØ D1 max
Ø D1 max
Ap max
ramp
Ø dHole min/max
Ap max
HF
Flat Face
Helical Interpolation
series
D1
max
High-feed
Facing
Ramping
Linear
Helical
Interpolation
Small Depth
Plunging
Ap
max HF
Ramp
Angle max
Ap
max Ramp
Ramp
Angle max
d
Hole min
d
Hole max
Z1 max
Helical
T
max
VXF-07
16 0,60 5,9 0,60 5,9 22,0 30,0 0,60 0,45
18 0,60 5,4 0,60 5,4 24,0 34,0 0,60 0,45
20 0,60 3,4 0,60 3,4 30,0 38,0 0,60 0,30
25 0,60 2,2 0,60 2,2 40,0 48,0 0,60 0,30
32 0,60 1,4 0,60 1,4 54,0 62,0 0,60 0,30
40 0,60 1,0 0,60 1,0 70,0 78,0 0,60 0,30
50 0,60 0,7 0,60 0,7 90,0 98,0 0,60 0,30
VXF-09
25 0.90 2.8 1.00 2.8 34.0 48.0 1.00 0.65
32 0.90 1.5 1.00 1.5 48.0 62.0 1.00 0.65
35 0.90 1.3 1.00 1.3 54.0 68.0 1.00 0.65
40 0.90 0.8 1.00 0.8 64.0 78.0 1.00 0.65
42 0.90 0.8 1.00 0.8 68.0 82.0 1.00 0.65
50 0.90 0.7 1.00 0.7 84.0 98.0 1.00 0.65
52 0.90 0.7 1.00 0.7 88.0 102.0 1.00 0.65
63 0.90 0.5 1.00 0.7 106.0 124.0 1.00 0.65
VXF-12
32 1,30 1,8 1,80 1,8 42,0 62,0 1,80 0,80
40 1,30 1,4 1,80 1,4 58,0 78,0 1,80 0,80
42 1,30 1,3 1,80 1,3 62,0 82,0 1,80 0,80
50 1,30 0,9 1,80 0,9 78,0 98,0 1,80 0,80
52 1,30 0,8 1,80 0,8 82,0 102,0 1,80 0,80
63 1,30 0,6 1,80 0,6 104,0 124,0 1,80 0,80
66 1,30 0,5 1,80 0,5 110,0 130,0 1,80 0,80
80 1,30 0,5 1,80 0,5 138,0 158,0 1,80 0,80
100 1,30 0,3 1,80 0,3 178,0 198,0 1,80 0,80
VXF-16
50 2.00 1.4 2.50 1.4 70.0 98.0 2.50 0.70
63 2.00 0.9 2.50 0.9 96.0 124.0 2.50 0.70
80 2.00 0.6 2.50 0.6 130.0 158.0 2.50 0.70
100 2.00 0.4 2.50 0.4 170.0 198.0 2.50 0.70
125 2.00 0.3 2.50 0.3 220.0 248.0 2.50 0.70
series D1 max X
VXF-07 16–50 4,20
VXF-09
25–63 6.80
VXF-12
32–100 9,10
VXF-16
50–125 11.40
Language Version: WID_Advances2020_030_031_Metric November 1, 2019 2:28 PM
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF-07, VXF-09, VXF-12, and VXF-16
VXF-09 VXF-12 VXF-16
D1
T max
VXF-07
D1
max
Y
max X
D1
max
Y
max X
D1
max
Y
max X
D1
max
Y
max X
16 312,49 25 621,35 32 928,77 50 13 43,86
18
313,41 32 624,98 40 933,40 63 13 50,99
20
314,28 35 626,38 42 934,46 80 13 59,02
25
316,24 40 628,56 50 938,41 100 13 67,26
32
318,65 42 629,39 52 939,34 125 13 76,31
40
321,07 50 632,49 63 944,09
50
323,74 52 633,22 66 945,29
63 636,98 80 950,55
100 957,23
Z-Axis Plunge Milling
Programming Data
insert size insert radius
R
(to be programmed) t
07 0,8 1,4 0,4
1,0 1,5 0,4
09
0,8 2,0 0,72
1,2 2,3 0,67
12
1,2 2,7 0,97
1,5 2,8 0,95
16
1,2 4,2 1,46
Insert
Geometry Recommended Starting Feed per Tooth (Fz) Insert
Geometry Y max
VXF-07 .E..MM 0,06 0,15 –.E..MM 3,0
.S..MH 0,10 0,20 –.S..MH 3,0
VXF-09 .E..MM 0,07 0,20 0,30 .E..MM 6,0
.S..MH 0,10 0,22 0.35 .S..MH 6,0
VXF-12 .E..MM 0,07 0,20 0,30 .E..MM 9,0
.S..MH 0,10 0,25 0,35 .S..MH 9,0
VXF-16 .E..MM 0,07 0.23 0.38 .E..MM 13,0
Feed Rate Guide • Z-Axis Plunge Milling • fz (mm/tooth)
CAM Programming
Light
Machining
General
Purpose
Heavy
Machining
Vf
X
Y
max
R
t
Language Version: WID_Advances2020_032_033_Metric November 1, 2019 2:31 PM
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Heavy Metal Extensions
Cylindrical Shank Extensions for Modular Heads
Anti-Vibration Tungsten Alloy with Through Coolant
order number catalogue number DCB G D D2 A L L2 L20
4160427 SS120STCHM06085M 6,5 M6 12 10 2,5 85 10 40
4160428 SS120STCHM06105M 6,5 M6 12 10 2,5 105 10 60
4160430 SS120STCHM06125M 6,5 M6 12 10 2,5 125 10 80
4160431 SS160STCHM08088M 8,5 M8 16 13 3,0 88 10 40
4160432 SS160STCHM08108M 8,5 M8 16 13 3,0 108 10 60
4160473 SS160STCHM08128M 8,5 M8 16 13 3,0 128 10 80
4160474 SS160STCHM08148M 8,5 M8 16 13 3,0 148 10 100
4160475 SS160STCHM08168M 8,5 M8 16 13 3,0 168 10 120
4160476 SS200STCHM10090M 10,5 M10 20 18 3,5 90 10 40
4160477 SS200STCHM10110M 10,5 M10 20 18 3,5 110 10 60
4160478 SS200STCHM10130M 10,5 M10 20 18 3,5 130 10 80
4160479 SS200STCHM10150M 10,5 M10 20 18 3,5 150 10 100
4160480 SS200STCHM10170M 10,5 M10 20 18 3,5 170 10 130
order number catalogue number DCB G D D2A L L1 L20
5672985 M-21-M12-CA25-131 12,50 M12 25 21 5131 12 75
5672468 M-21-M12-CA25-156 12,50 M12 25 21 5156 12 100
5672986 M-21-M12-CA25-181 12,50 M12 25 21 5181 12 125
5672831 M-21-M12-CA25-206 12,50 M12 25 21 5206 12 150
5672987 M-21-M12-CA25-231 12,50 M12 25 21 5231 12 175
5672832 M-29-M16-CA32-160 17,00 M16 32 29 5160 16 100
5672988 M-29-M16-CA32-210 17,00 M16 32 29 5210 16 150
5673783 M-29-M16-CA32-260 17,00 M16 32 29 5260 16 200
5672989 M-29-M16-CA32-310 17,00 M16 32 29 5310 16 250
NOTE: Cylindrical shank extensions can be used with all modular heads found in several product family series.
Language Version: WID_Advances2020_032_033_Metric November 1, 2019 2:31 PM
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33
Threaded solid ER collets turn CNC lathe machines into multitasking machines by providing access of any small diameter screw-on milling cutter to ER driven units.
These new solid ER collets increase machine utilisation through modular flexibility.
The short projection from the face of the collet nut provides rigid toolholding and a smaller required machine envelope.
order number catalogue number CST DCB G BDX L
6587968 ER25STM08 ER25 9M8 26 35
6587969 ER25STM10 ER25 11 M10 26 35
6587970 ER25STM12 ER25 13 M12 26 35
6588001 ER32STM08 ER32 9M8 33 41
6588002 ER32STM10 ER32 11 M10 33 41
6588003 ER32STM12 ER32 13 M12 33 41
6588004 ER32STM16 ER32 17 M16 33 41
6588005 ER40STM08 ER40 9M8 41 47
6588006 ER40STM10 ER40 11 M10 41 47
6588007 ER40STM12 ER40 13 M12 41 47
6588008 ER40STM16 ER40 17 M16 41 47
Solid ER Collets
Compatible with all Standard ER Collet Chucks and ER Driven Units
Indexable Milling I Solid End Milling I Holemaking I Turning
VICTORY™ SHOULDER
MILLS EXPANSION
THE MOST VERSATILE 90°
SHOULDER MILL PLATFORM
IN THE WIDIA™ PORTFOLIO
VSM
widia.com
Ap Capabilities: Up to 50mm
Weldon End Mills: 25–32mm
Shell Mills: 40–50mm
Ap Capabilities: Up to 11mm
Screw-On End Mills: 16–40mm
Weldon® End Mills: 12–32mm
Cylindrical End Mills: 12–32mm
Shell Mills: 40–125mm
M4000 Cartridge Milling System: 125–315mm
Ap Capabilities: Up to 16,4mm
Screw-On End Mills: 25–40mm
Weldon End Mills: 25–40mm
Cylindrical End Mills: 25–40mm
Shell Mills: 40–160mm
M4000 Cartridge Milling System: 125–315mm
Ap Capabilities: 75mm
Shell Mills: 50–80mm
VSM11™
VSM11H Helical Cutters
VSM17H Helical Cutters
VSM17™
NEW!
NEW!
Language Version: WID_Advances2020_036_037_Metric November 5, 2019 2:54 PM
36 widia.comwidia.com
NPMSHPMKSHPMKS
N
Medium machining.
First choice for general purpose.
Precision pressed to size.
-MH
First choice for heavy-duty machining.
Steel and cast iron materials.
Precision pressed to size.
Finishing Capabilities/Lower Cutting Forces Geometry Strengthening
• True 90° shoulder milling platform; up to Ap1 max = 11mm.
• Aggressive ramping capability up to 10° with end mills with a diameter of 16mm.
• Optimised chip gash for improved cutter stability and chip flow.
• Well-guided internal coolant supply to the cutting edge.
• Best-in-class milling grade WS40PM boosts productivity when machining stainless steel
and high-temp alloys.
-ALP
Roughing and finishing of
aluminium alloys.
High precision.
Periphery ground.
-PCD
Roughing and finishing of
aluminium alloys. Abrasive
non-ferrous materials. High
precision. Periphery ground.
-ML
Light machining and finishing.
First choice for stainless steel
and titanium. Periphery ground.
-MM
VSM11™
0°/90° Shoulder Mills • VSM11
Geometries for all material groups in shoulder milling applications.
Embedded wiper facet for
great surface floor finish.
Multiple corner nose radii R0.2 to
R3.1 available; includes uses for
aerospace applications.
Innovative cutting edge
preparation to improve tool life.
Super-positive rake design for soft
cutting action and low machine
power consumption.
Additional margin on the clearance face
to strengthen the cutting edge.
Language Version: WID_Advances2020_036_037_Metric November 5, 2019 2:54 PM
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37
order number catalogue number D1 D DPM G3X L2 WF Ap1 max Z
max
ramp
angle max RPM
coolant
supply kg
5417011 VSM11D016Z02M08XD11 16 13 8,5 M8 25 10 11,5 210.0° 41400 Yes 0,02
5417013 VSM11D020Z03M10XD11 20 18 10,5 M10 28 15 11,6 37.8° 35100 Yes 0,05
5417015 VSM11D025Z04M12XD11 25 21 12,5 M12 32 17 11,5 45.3° 30200 Yes 0,08
5417017 VSM11D032Z04M16XD11 32 29 17,0 M16 40 24 11,4 43.6° 25800 Yes 0,18
5417019 VSM11D040Z06M16XD11 40 29 17,0 M16 40 24 11,4 62.6° 22600 Yes 0,24
Screw-On End Mills • Metric
0°/90° Shoulder Mills • VSM11™
Indexable Milling I Solid End Milling I Holemaking I Turning
Weldon® End Mills • Metric
NOTE: Weldon type not recommended for finishing operations.
order number catalogue number D1 D L L2 Ap1 max Z
max
ramp
angle max RPM
coolant
supply kg
5416454 VSM11D012Z01B16XD11 12 16 70 21 11,7 13.7° 53100 Yes 0,08
6616467 VSM11D016Z02B12XD11 16 12 67 21 11,5 210.0° 41400 Yes 0,05
5416455 VSM11D016Z02B16XD11 16 16 70 21 11,5 210.0° 41400 Yes 0,09
6171449 VSM11D018Z02B16XD11 18 16 70 21 11,6 2 — 39000 Yes 0,09
6616468 VSM11D020Z03B16XD11 20 16 79 30 11,6 37.8° 35100 Yes 0,11
5416457 VSM11D020Z02B20XD11 20 20 81 30 11,6 27.8° 35100 Yes 0,15
5416458 VSM11D020Z03B20XD11 20 20 81 30 11,6 37.8° 35100 Yes 0,16
6171501 VSM11D022Z03B20XD11 22 20 81 30 11,5 3 — 33460 Yes 0,17
6616469 VSM11D025Z03B20XD11 25 20 82 31 11,5 35.3° 30200 Yes 0,18
5416459 VSM11D025Z03B25XD11 25 25 88 31 11,5 35.3° 30200 Yes 0,27
5416480 VSM11D025Z04B25XD11 25 25 88 31 11,5 45.3° 30200 Yes 0,28
5416481 VSM11D030Z04B25XD11 30 25 88 31 11,5 43.2° 26900 Yes 0,30
6616470 VSM11D032Z04B25XD11 32 25 96 40 11,4 43.6° 25800 Yes 0,35
6616481 VSM11D032Z05B25XD11 32 25 96 39 11,4 53.6° 25800 Yes 0,36
5416482 VSM11D032Z04B32XD11 32 32 100 39 11,4 43.6° 25800 Yes 0,51
5416483 VSM11D032Z05B32XD11 32 32 100 39 11,4 53.6° 25800 Yes 0,52
Language Version: WID_Advances2020_038_039_Metric November 5, 2019 2:55 PM
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order number catalogue number D1 D L L2 Ap1 max Z
max
ramp
angle max RPM
coolant
supply kg
5416632 VSM11D012Z01A16XD11L100 12 16 100 25 11,7 13.7° 53100 Yes 0,13
5416633 VSM11D016Z02A16XD11L100 16 16 100 31 11,5 210.0° 41400 Yes 0,12
5416700 VSM11D016Z02A16XD11L170 16 16 170 25 11,5 210.0° 41400 Yes 0,23
5416701 VSM11D018Z02A16XD11L170 18 16 170 25 11,6 29.7° 37900 Yes 0,23
5416634 VSM11D020Z02A20XD11L110 20 20 110 31 11,6 27.8° 35100 Yes 0,22
5416702 VSM11D020Z02A20XD11L170 20 20 170 41 11,6 27.8° 35100 Yes 0,35
5416635 VSM11D020Z03A20XD11L110 20 20 110 31 11,6 37.8° 35100 Yes 0,23
5416703 VSM11D020Z03A20XD11L170 20 20 170 41 11,6 37.8° 35100 Yes 0,36
6171502 VSM11D022Z03A20XD11L110 22 20 110 31 11,5 3 — 33460 Yes 0,24
5416704 VSM11D022Z03A20XD11L170 22 20 170 30 11,5 36.6° 32900 Yes 0,37
5416636 VSM11D025Z03A25XD11L120 25 25 120 33 11,5 35.3° 30200 Yes 0,39
5416705 VSM11D025Z03A25XD11L210 25 25 210 50 11,5 35.3° 30200 Yes 0,70
5416637 VSM11D025Z04A25XD11L120 25 25 120 33 11,5 45.3° 30200 Yes 0,40
5416706 VSM11D025Z04A25XD11L210 25 25 210 50 11,5 45.3° 30200 Yes 0,72
6171503 VSM11D032Z03A25XD11L130 32 25 130 41 11,4 3 — 25800 Yes 0,37
5416638 VSM11D032Z03A32XD11L130 32 32 130 41 11,4 33.6° 25800 Yes 0,70
5416707 VSM11D032Z03A32XD11L250 32 32 250 65 11,4 33.6° 25800 Yes 1,39
5416639 VSM11D032Z05A32XD11L130 32 32 130 41 11,4 53.6° 25800 Yes 0,71
Cylindrical End Mills (Regular and Long Version) • Metric
0°/90° Shoulder Mills • VSM11
order number catalogue number D1 D D6 L Ap1 max Z
max
ramp
angle max RPM
coolant
supply kg
5416316 VSM11D040Z04S016XD11 40 16 37 40 11,4 42.6° 22600 Yes 0,22
5416317 VSM11D040Z06S016XD11 40 16 37 40 11,4 62.6° 22600 Yes 0,22
5416318 VSM11D050Z05S022XD11 50 22 44 40 11,3 51.9° 19900 Yes 0,33
5416319 VSM11D050Z08S022XD11 50 22 44 40 11,3 81.9° 19900 Yes 0,33
5416340 VSM11D063Z06S022XD11 63 22 44 40 11,3 61.5° 17500 Yes 0,50
5416341 VSM11D063Z09S022XD11 63 22 44 40 11,3 91.5° 17500 Yes 0,52
5416342 VSM11D080Z08S027XD11 80 27 60 50 11,3 81.1° 15300 Yes 1,14
5416345 VSM11D100Z09S032XD11 100 32 80 50 11,3 9.9° 13600 Yes 1,79
5416347 VSM11D125Z011S040XD11 125 40 80 63 11,3 11 .7° 12100 Yes 3,01
Shell Mills • Metric
VSM11™
Language Version: WID_Advances2020_038_039_Metric November 5, 2019 2:55 PM
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39
NOTE: Z = number of pockets; ZU = number of flutes.
order number catalogue number D1 D L L2 Ap1 max Z Z U
max
ramp
angle max RPM
coolant
supply kg
6738387 VSM11H025Z02B25XD11 25 25 113 56 43 8 2 4,5° 30000 Yes 0,32
6738389 VSM11H032Z03B32XD11 32 32 117 56 42 12 33,2° 26500 Yes 0,56
6738411 VSM11H032Z04B32XD11 32 32 117 56 42 16 43,2° 26500 Yes 0,55
Helical End Mills with Weldon® Shank
0°/90° Shoulder Mills • VSM11™
Indexable Milling I Solid End Milling I Holemaking I Turning
order number catalogue number D1 D D6 L Ap1 max Z Z U
max
ramp
angle max RPM
coolant
supply kg
6738412 VSM11H040Z04S016XD11 40 16 37 60 42 16 42,4° 22100 Yes 0,30
6738413 VSM11H040Z05S016XD11 40 16 37 60 42 20 52,4° 22100 Yes 0,29
6738414 VSM11H050Z04S022XD11 50 22 44 70 51 20 41,8° 19800 Yes 0,58
6378415 VSM11H050Z06S022XD11 50 22 44 70 51 30 61,8° 19800 Yes 0,55
Helical Shell Mills
NOTE: Z = number of pockets; ZU = number of flutes.
NEW!
NEW!
Language Version: WID_Advances2020_040_041_Metric November 1, 2019 2:52 PM
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v rst choice
j alternate choice
Pj v v j v
Mv j v v v
Kv v j j
Nv v v
Sv j v v v
H
XDCT-ALP
Inserts • XDCT-ALP
0°/90° Shoulder Mills • VSM11
ISO
catalogue number
cutting
edges LI BS S W Rehm
WDN10U
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS30PM
WS40PM
WU35PM
XDCT110402PDFRALP 213,42 2,29 4,00 6,90 0,20 —
–
–
–
6407444
6407445
–
–
–
–
–
–
XDCT110404PDFRALP 213,43 2,09 4,00 6,90 0,40 0,02
–
–
–
5933940
5417054
–
–
–
–
–
–
XDCT110408PDFRALP 213,44 1,69 4,00 6,90 0,80 0,02
–
–
–
5936171
5417053
–
–
–
–
–
–
XDCT110412PDFRALP 213,44 1,29 4,00 6,90 1,20 0,02
–
–
–
6055634
6055635
–
–
–
–
–
–
XDCT110416PDFRALP 213,44 0,88 4,00 6,89 1,60 0,02
–
–
–
6055598
6055599
–
–
–
–
–
–
XDCT110420PDFRALP 213,44 0,49 4,00 6,89 2,00 —
–
–
–
6407446
6407447
–
–
–
–
–
–
XDCT110424PDFRALP 213,44 0,16 4,00 6,88 2,40 0,02
–
–
–
6055600
6055631
–
–
–
–
–
–
XDCT110432PDFRALP 212,86 —4,00 6,89 3,20 0,02
–
–
–
6055632
6055633
–
–
–
–
–
–
VSM11™
Language Version: WID_Advances2020_040_041_Metric November 1, 2019 2:52 PM
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v rst choice
j alternate choice
Pj v v j v
Mv j v v v
Kv v j j
Nv v v
Sv j v v v
H
LI
XDCW-PCD
Inserts • XDCW-PCD
0°/90° Shoulder Mills • VSM11™
ISO
catalogue number
cutting
edges LI BS S W Rehm
WDN10U
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS30PM
WS40PM
WU35PM
XDCW110404PDFRPCD 113,41 2,22 4,00 6,90 0,40 0,02
5415420
–
–
–
–
–
–
–
–
–
–
XDCW110408PDFRPCD 113,42 1,80 4,00 6,90 0,80 0,02
5415421
–
–
–
–
–
–
–
–
–
–
Indexable Milling I Solid End Milling I Holemaking I Turning
Language Version: WID_Advances2020_042_043_Metric November 1, 2019 2:54 PM
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v rst choice
j alternate choice
Pj v v j v
Mv j v v v
Kv v j j
Nv v v
Sv j v v v
H
Inserts • XDCT-ML
0°/90° Shoulder Mills • VSM11
ISO
catalogue number
cutting
edges LI BS S W Rehm
WDN10U
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS30PM
WS40PM
WU35PM
XDCT110404PDERML 213,43 2,09 4,00 6,90 0,40 0,04
–
–
6242456
–
–
5536671
5536670
5642230
–
6180174
–
XDCT110408PDERML 213,44 1,69 4,00 6,90 0,80 0,04
–
5415549
6242457
–
–
5415548
5415547
5545065
5517826
6180173
5415546
XDCT110412PDERML 213,44 1,29 4,00 6,90 1,20 —
–
–
–
–
–
6408003
–
–
–
6408002
–
XDCT110416PDERML 213,44 0,88 4,00 6,89 1,60 0,04
–
–
–
–
–
5964861
–
5964810
–
6408004
–
XDCT110420PDERML 213,44 0,49 4,00 6,89 2,00 —
–
–
–
–
–
–
–
–
–
6408005
–
XDCT110424PDERML 213,44 0,16 4,00 6,88 2,40 —
–
–
–
–
–
–
–
–
–
6408006
–
XDCT110432PDERML 212,86 —4,00 6,89 3,20 —
–
–
–
–
–
–
–
–
–
6408007
–
VSM11™
XDCT-ML
Language Version: WID_Advances2020_042_043_Metric November 1, 2019 2:54 PM
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43
v rst choice
j alternate choice
Pj v v j v
Mv j v v v
Kv v j j
Nv v v
Sv j v v v
H
XDPT-MM
Inserts • XDPT-MM
0°/90° Shoulder Mills • VSM11™
ISO
catalogue number
cutting
edges LI BS S W Rehm
WDN10U
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS30PM
WS40PM
WU35PM
XDPT110404PDSRMM 213,49 2,06 4,13 6,94 0,39 0,06
–
5415428
6242458
–
–
5642237
5415450
5642231
–
6180149
–
XDPT110408PDSRMM 213,50 1,66 4,13 6,94 0,78 0,06
–
5415315
6242459
–
–
5415319
5415318
5545063
5519921
6180148
5415317
XDPT110412PDSRMM 213,44 1,29 4,00 6,90 1,20 0,06
–
5415310
–
–
–
5415314
5415313
5642232
–
6180150
5415312
XDPT110416PDSRMM 213,51 0,85 4,13 6,95 1,60 0,06
–
5415250
–
–
–
5415254
5415253
5642233
–
6180172
–
XDPT110420PDSRMM 213,51 0,45 4,13 6,95 2,00 0,06
–
–
–
–
–
5980399
5980400
5980398
–
6408095
–
XDPT110424PDSRMM 213,37 —4,01 6,94 2,40 0,06
–
–
–
–
–
5901355
–
5901354
–
6408096
–
XDPT110431PDSRMM 212,94 —4,01 6,94 3,10 0,06
–
5415422
–
–
–
5415426
5415425
5642234
5517827
6279204
–
Indexable Milling I Solid End Milling I Holemaking I Turning
Language Version: WID_Advances2020_044_045_Metric November 1, 2019 2:55 PM
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v rst choice
j alternate choice
Pj v v j v
Mv j v v v
Kv v j j
Nv v v
Sv j v v v
H
XDPT-MH
Inserts • XDPT-MH
0°/90° Shoulder Mills • VSM11
ISO
catalogue number
cutting
edges LI BS S W Rehm
WDN10U
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS30PM
WS40PM
WU35PM
XDPT110408PDSRMH 213,44 1,68 4,00 6,90 0,79 0,13
–
5415255
–
–
–
–
5415257
5545064
–
6408098
5415256
XDPT110412PDSRMH 213,44 1,29 4,00 6,90 1,20 0,13
–
5415360
–
–
–
–
5415362
5642235
–
6408099
–
XDPT110416PDSRMH 213,44 0,90 4,00 6,90 1,59 0,13
–
5415364
–
–
–
–
5415366
5642236
–
6408100
–
Insert Selection Guide
Material
Group
Light
Machining
General
Purpose
Heavy
Machining
Geometry Grade Geometry Grade Geometry Grade
P1–P2 XDCT-ML WP40PM XDPT-MM WP40PM XDPT-MH WP40PM
P3–P4 XDCT-ML WP40PM XDPT-MM WP40PM XDPT-MH WP40PM
P5–P6 XDPT-MM WP25PM XDPT-MM WP35CM XDPT-MH WP40PM
M1–M2 XDCT-ML WS40PM XDPT-MM WS40PM XDPT-MH WS40PM
M3 XDCT-ML WS40PM XDPT-MM WS40PM XDPT-MH WS40PM
K1–K2 XDCT-ML WK15CM XDPT-MM WK15CM XDPT-MH WK15CM
K3 XDCT-ML WP35CM XDPT-MM WP35CM XDPT-MH WP35CM
N1–N2 XDCT-ALP WN10HM XDCT-ALP WN25PM XDCT-ALP WN25PM
N3 XDCW-PCD WDN10U XDCW-PCD WDN10U XDCW-PCD WDN10U
S1–S2 XDCT-ML WP25PM XDPT-MM WS40PM XDPT-MH WS40PM
S3 XDCT-ML WS40PM XDPT-MM WS40PM XDPT-MH WS40PM
S4 XDCT-ML WS40PM XDPT-MM WS40PM XDPT-MH WS40PM
H1 XDCT-ML WP25PM XDPT-MM WP25PM – –
VSM11™
Language Version: WID_Advances2020_044_045_Metric November 1, 2019 2:55 PM
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45
Recommended Starting Speeds [m/min]*
0°/90° Shoulder Mills • VSM11™
Material
Group WDN10U WK15CM WK15PM WN10HM WN25PM WP25PM
P
1——— — —— — —— — —— — ——330 285 270
2——— — —— — —— — —— — ——275 240 200
3——— — —— — —— — —— — ——255 215 175
4——— — —— — —— — —— — ——225 185 150
5——— — —— — —— — —— — ——185 170 150
6——— — —— — —— — —— — ——165 125 100
M
1——— — —— — —— — —— — ——205 180 165
2——— — —— — —— — —— — ——185 160 130
3——— — —— — —— — —— — ——140 120 95
K
1———420 385 340 270 245 215 ——— — ——230 205 185
2———335 295 275 210 190 175 ——— — ——180 160 150
3———280 250 230 175 160 145 ——— — ——150 135 120
N
14010 3505 2990 ——— — ——795 695 600 1075 945 875 ———
21600 1495 1400 ——— — ——795 695 600 945 875 760 ———
31600 1495 1400 ——— — ——560 485 420 945 875 760 ———
S
1——— — —— — —— — —— — ——40 35 25
2——— — —— — —— — —— — ——40 35 25
3——— — —— — —— — —— — ——50 40 25
4——— — —— — —— — —— — ——70 50 35
H1——— — —— — —— — —— — ——120 90 70
Material
Group WP35CM WP40PM WS30PM WS40PM WU35PM
P
1455 395 370 295 260 245 ——— — ——260 230 215
2280 255 230 250 215 180 ——— — ——220 190 160
3255 230 205 230 195 160 ——— — ——200 170 140
4190 175 160 205 170 135 ——— — ——180 150 120
5260 230 210 170 155 135 ———170 145 120 150 135 120
6160 135 110 150 115 90 ———150 110 80 130 100 80
M
1205 185 155 195 170 155 225 200 185 210 170 140 170 150 135
2185 160 140 175 150 125 205 180 145 180 145 120 155 130 110
3145 130 115 130 115 90 155 135 105 145 110 85 115 100 80
K
1295 265 240 ——— — —— — —— — ——
2235 210 190 ——— — —— — —— — ——
3195 175 160 ——— — —— — —— — ——
N
1——— — —— — —— — —— — ——
2——— — —— — —— — —— — ——
3——— — —— — —— — —— — ——
S
1——— — ——45 40 30 40 35 25 35 30 25
2——— — ——45 40 30 40 35 25 35 30 25
3——— — ——55 45 30 50 40 25 45 35 25
4——— — ——70 60 40 60 50 30 60 45 30
H1——— — —— — —— — —— — ——
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
*Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%.
*Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Indexable Milling I Solid End Milling I Holemaking I Turning
Recommended Starting Feeds [mm]
Light
Machining
General
Purpose
Heavy
Machining
NOTE: Use “Light Machining” values as starting feed rate.
Insert
Geometry
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.F..PCD 0,12 0,18 0,29 0,08 0,13 0,21 0,06 0,10 0,16 0,06 0,09 0,14 0,05 0,08 0,12 .F..PCD
.F..ALP 0,12 0,22 0,31 0,08 0,16 0,23 0,06 0,12 0,17 0,06 0,10 0,15 0,05 0,10 0,14 .F..ALP
.E..ML 0,17 0,27 0,36 0,13 0,20 0,26 0,10 0,15 0,19 0,08 0,13 0,17 0,08 0,12 0,16 .E..ML
.S..MM 0,23 0,32 0,47 0,17 0,23 0,34 0,13 0,17 0,25 0,11 0,15 0,22 0,10 0,14 0,20 .S..MM
.S..MH 0,23 0,37 0,56 0,17 0,27 0,40 0,13 0,20 0,30 0,11 0,17 0,26 0,10 0,16 0,24 .S..MH
Language Version: WID_Advances2020_046_047_Metric November 1, 2019 2:56 PM
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0°/90° Shoulder Mills • VSM11
Best Practices
Modification Instructions for Use of Larger
Radii Inserts (Shoulder Mills and Helical Mills)
ramp angle
ramping
helical interpolation
shoulder cut
Ø DH/DH1
DH min = Minimum blind hole diameter with helical interpolation
DH1 max = Maximum blind hole diameter with at bottom
Maximum axial
plunge depth into
full material
T max = 1,48mm
NOTE: Standard milling cutters will accept insert nose radii
up to 1,6mm without modification.
NOTE: For DH1 max, subtract the insert corner radius from the max hole diameter.
VSM11 Z-Axis Plunging
Z max
D1
Vf
Y
Tmax
cutting
diameter
(D1) Z max Y
16 6,4 15,68
18 6,4 17,23
20 6,4 18,66
22 6,4 19,98
25 6,4 21,82
32 6,4 25,60
40 6,4 29,33
50 6,4 33,41
63 6,4 38,07
80 6,4 43,41
100 6,4 48,95
125 6,4 55,10
160 6,4 62,71
insert corner radius
material to remove
a b
2,0–3,2mm 0,2mm 1,8mm
cutting
diameter
(D1)
max
RPM
max
ramp angle
to steel body
interference
max
flat-bottom hole
diameter
(DH1 max)
min
hole diameter
(DH min)
16 41400 10.00° 32,00 19,00
20 35100 7.80° 40,00 27,00
25 30200 5.30° 50,00 37,00
32 25800 3.60° 64,00 51,00
40 22600 2.60° 80,00 67,00
50 19900 2.00° 100,00 87,00
63 17500 2.00° 126,00 113,00
80 15300 1.00° 160,00 147,00
100 13600 0.90° 200,00 187,00
125 12100 0.70° 250,00 237,00
VSM11™
Language Version: WID_Advances2020_046_047_Metric November 1, 2019 2:56 PM
Aerospace
Solutions from WIDIA™
VXF™, X-Feed™ for titanium and the aerospace fastener tap,
were created to fill the growing need for high-performance
tooling in the aerospace industry
Visit WIDIA.com to learn more about our new tooling and
machining strategies from WIDIA machining experts.
Aerospace Solutions
Language Version: WID_Advances2020_048_049_Metric November 5, 2019 2:57 PM
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WIDIA™
CUSTOMER
VICTORY
2x Higher Metal Removal Rate!
PMS H PMKSHPMKS
N
Finishing Capabilities/Lower Cutting Forces Geometry Strengthening
• True 90° shoulder milling platform; up to Ap1 max = 16mm.
• Aggressive ramping capability up to 8.8° with end mills with a diameter of 25mm.
• Optimised chip gash for improved cutter stability and chip flow.
• Well-guided internal coolant supply to the cutting edge.
• Best-in-class milling grade WS40PM boosts productivity when machining
stainless steel and high-temp alloys.
- ALP
Roughing and finishing
of aluminium alloys.
High precision.
Periphery ground.
-ML
Light machining and finishing.
First choice for stainless steel
and titanium. Periphery ground.
-MM
Medium machining.
First choice for general purpose.
Precision pressed to size.
-MH
First choice for heavy-duty machining.
Steel and cast iron materials.
Precision pressed to size.
VSM17™
0°/90° Shoulder Mills • VSM17
Embedded wiper facet for
great surface floor finish.
Multiple corner nose radii R0.4
to R6.0 available; includes uses
for aerospace applications.
Innovative cutting edge
preparation to improve tool life.
Super-positive rake design for soft
cutting action and low machine
power consumption.
Additional margin on the clearance
face to strengthen the cutting edge.
Geometries for all material groups in shoulder milling applications.
Specifications Before VSM WIDIA™
Workpiece –K2 — Ductile Iron
Insert –XDPT170408PESRMM
Grade –WK15CM
Cutter –VSM17D080Z7S27XD17
Diameter –80mm
No. cutting edges (z) 6 7
Vc 160 m/min 210 m/min
Feed rate (fz) 0,078mm 0,11mm
Vf 298 mm/min 665 mm/min
Ap 3mm 3mm
ae 60mm 60mm
MRR 54 cm3min 120 cm3min
Coolant Dry Dry
Language Version: WID_Advances2020_048_049_Metric November 5, 2019 2:57 PM
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49
order number catalogue number D1 D DPM G3X L2 WF Ap1 max Z
max
ramp
angle max RPM
coolant
supply kg
5988091 VSM17D025Z02M12XD17 25 21 12,5 M12 35 17 16,4 28.8° 41800 Yes 0,08
5988092 VSM17D032Z03M16XD17 32 29 17,0 M16 40 24 16,3 35.7° 34700 Yes 0,17
5988131 VSM17D40Z03M016XD17 40 29 17,0 M16 40 24 16,2 34.0° 29800 Yes 0,20
5988093 VSM17D040Z04M16XD17 40 29 17,0 M16 40 24 16,2 44.0° 29800 Yes 0,20
Screw-On End Mills • Metric
0°/90° Shoulder Mills • VSM17™
Indexable Milling I Solid End Milling I Holemaking I Turning
Weldon® End Mills • Metric
NOTE: Weldon type not recommended for finishing operations.
order number catalogue number D1 D L L2 Ap1 max Z
max
ramp
angle max RPM
coolant
supply kg
5988102 VSM17D025Z02B25XD17 25 25 90 33 16,4 28.8° 41800 Yes 0,26
5988103 VSM17D032Z03B32XD17 32 32 100 39 16,3 35.7° 34700 Yes 0,48
5988104 VSM17D040Z04B40XD17 40 40 110 39 16,2 44.0° 29800 Yes 0,87
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order number catalogue number D1 D L L2 Ap1 max Z
max
ramp
angle max RPM
coolant
supply kg
5988055 VSM17D025Z02A25XD17L110 25 25 110 44 16,4 28.8° 41800 Yes 0,32
5988056 VSM17D025Z02A25XD17L170 25 25 170 44 16,4 28.8° 41800 Yes 0,54
5988107 VSM17D032Z02A32XD17L120 32 32 120 50 16,3 25.7° 34700 Yes 0,60
5988108 VSM17D032Z02A32XD17L210 32 32 210 50 16,3 25.7° 34700 Yes 1,14
5988057 VSM17D032Z03A32XD17L120 32 32 120 50 16,3 35.7° 34700 Yes 0,60
5988058 VSM17D032Z03A32XD17L210 32 32 210 50 16,3 35.7° 34700 Yes 1,13
5988109 VSM17D040Z03A32XD17L130 40 32 130 50 16,2 34.0° 29800 Yes 0,77
5988110 VSM17D040Z03A32XD17L250 40 32 250 50 16,2 34.0° 29800 Yes 1,49
5988059 VSM17D040Z04A32XD17L130 40 32 130 50 16,2 44.0° 29800 Yes 0,77
5988060 VSM17D040Z04A32XD17L250 40 32 250 50 16,2 44.0° 29800 Yes 1,49
Cylindrical End Mills (Regular and Long Version) • Metric
0°/90° Shoulder Mills • VSM17
order number catalogue number D1 D D6 L Ap1 max Z
max
ramp
angle max RPM
coolant
supply kg
5988094 VSM17D040Z04S16XD17 40 16 37 40 16,2 44.0° 29800 Yes 0,19
5988095 VSM17D050Z04S22XD17 50 22 45 40 16,1 43.0° 25800 Yes 0,28
5988096 VSM17D050Z05S22XD17 50 22 45 40 16,1 53.0° 25800 Yes 0,29
5988134 VSM17D050Z06S22XD17 50 22 45 40 16,1 63.0° 25800 Yes 0,28
5988097 VSM17D063Z05S22XD17 63 22 50 40 16,0 52.1° 22400 Yes 0,45
5988135 VSM17D063Z06S22XD17 63 22 50 40 16,0 62.1° 22400 Yes 0,45
5988098 VSM17D080Z06S27XD17 80 27 60 50 15,9 61.6° 19500 Yes 0,98
5988133 VSM17D080Z07S27XD17 80 27 60 50 15,9 71.6° 19500 Yes 0,96
5988099 VSM17D100Z08S32XD17 100 32 80 50 15,8 81.2° 17200 Yes 1,63
5988100 VSM17D125Z09S40XD17 125 40 90 63 15,7 9.9° 15200 Yes 2,94
5988101 VSM17D160Z12S40XD17 160 40 100 63 15,8 12 .7° 13300 Yes 3,66
Shell Mills • Metric
VSM17™
Language Version: WID_Advances2020_050_051_Metric November 5, 2019 2:57 PM
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51
NOTE: Z = number of pockets; ZU = number of flutes.
order number catalogue number D1 D D6 L Ap1 max Z Z U
max
ramp
angle max RPM
coolant
supply
6740674 VSM17H050Z04S022XD17 50 22 44 80 60 16 43,0° 25600 Yes
6740675 VSM17H050Z05S022XD17 50 22 44 80 60 20 53,0° 25600 Yes
6740676 VSM17H063Z04S027XD17 63 27 60 100 75 20 42,1° 22300 Yes
6740677 VSM17H063Z05S027XD17 63 27 60 100 75 30 52,1° 22300 Yes
6740678 VSM17H080Z05S032XD17 80 32 78 100 75 30 51,6° 18000 Yes
Helical Shell Mills
0°/90° Shoulder Mills • VSM17™
Indexable Milling I Solid End Milling I Holemaking I Turning
NEW!
Language Version: WID_Advances2020_052_053_Metric November 1, 2019 3:00 PM
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v rst choice
j alternate choice
Pjvvjv
Mv j v v v
Kv v j j
Nv v
Sv j v v
H
XDCT-ML
Inserts • XDCT-ML
0°/90° Shoulder Mills • VSM17
ISO
catalogue number
cutting
edges LI BS S W Rehm
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS40PM
WU35PM
XDCT170404PEERML 219,15 2,62 4,90 9,60 0,40 0,04
–
–
–
–
5989010
–
–
–
–
XDCT170408PEERML 219,15 2,22 4,90 9,60 0,80 0,04
–
–
–
–
5988983
5988982
5988981
6180180
–
XDCT170412PEERML 219,16 1,82 4,90 9,60 1,20 0,04
–
–
–
–
5988988
5988987
5988986
6180211
–
XDCT170416PEERML 219,17 1,42 4,90 9,60 1,60 0,04
–
–
–
–
6001257
–
–
6425261
–
XDCT170420PEERML 219,17 1,01 4,90 9,60 2,00 0,04
–
–
–
–
6001255
–
–
6425263
–
XDCT170424PEERML 219,17 0,63 4,90 9,60 2,40 0,04
–
–
–
–
6001253
–
–
6425264
–
XDCT170432PEERML 218,85 —4,89 9,59 3,20 0,04
–
–
–
–
6001251
–
–
6425265
–
XDCT170440PEERML 218,33 —4,87 9,59 4,00 0,04
–
–
–
–
6001239
–
–
6425266
–
XDCT170460PEERML 217,02 —4,80 9,56 6,00 0,04
–
–
–
–
–
–
6118069
6232053
–
VSM17™
Language Version: WID_Advances2020_052_053_Metric November 1, 2019 3:00 PM
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v rst choice
j alternate choice
Pjvvjv
Mv j v v v
Kv v j j
Nv v
Sv j v v
H
XDCT-ALP
Inserts • XDCT-ALP
0°/90° Shoulder Mills • VSM17™
ISO
catalogue number
cutting
edges LI BS S W Rehm
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS40PM
WU35PM
XDCT170404PEFRALP 219,15 2,62 4,90 9,60 0,40 0,02
–
–
6007341
6007220
–
–
–
–
–
XDCT170408PEFRALP 219,15 2,22 4,90 9,60 0,80 0,02
–
–
6007345
6007344
–
–
–
–
–
XDCT170412PEFRALP 219,16 1,82 4,90 9,60 1,20 0,02
–
–
6007342
6001537
–
–
–
–
–
XDCT170416PEFRALP 219,17 1,42 4,90 9,60 1,60 0,02
–
–
–
6001256
–
–
–
–
–
XDCT170420PEFRALP 219,17 1,01 4,90 9,60 2,00 0,02
–
–
–
6001254
–
–
–
–
–
XDCT170424PEFRALP 219,17 0,63 4,90 9,60 2,40 0,02
–
–
–
6001252
–
–
–
–
–
XDCT170432PEFRALP 218,85 —4,88 9,59 3,20 0,02
–
–
–
6001240
–
–
–
–
–
XDCT170440PEFRALP 218,33 —4,87 9,59 4,00 0,02
–
–
–
6001238
–
–
–
–
–
XDCT170460PEFRALP 217,02 —4,80 9,56 6,00 0,02
–
–
–
6118070
–
–
–
–
–
Indexable Milling I Solid End Milling I Holemaking I Turning
Language Version: WID_Advances2020_054_055_Metric November 1, 2019 3:02 PM
54 widia.comwidia.com
v rst choice
j alternate choice
Pjvvjv
Mv j v v v
Kv v j j
Nv v
Sv j v v
H
XDPT-MM
Inserts • XDPT-MM
0°/90° Shoulder Mills • VSM17
ISO
catalogue number
cutting
edges LI BS S W Rehm
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS40PM
WU35PM
XDPT170404PESRMM 219,15 2,52 4,90 9,60 0,40 0,10
–
–
–
–
–
–
5987689
–
5987690
XDPT170408PESRMM 219,15 2,15 4,90 9,60 0,80 0,10
5987948
6242460
–
–
5987949
5987947
5987946
6180212
5987950
XDPT170412PESRMM 219,16 1,77 4,90 9,60 1,20 0,10
5988138
–
–
–
5988151
5988140
5988139
6180213
5988152
XDPT170416PESRMM 219,17 1,38 4,90 9,60 1,60 0,10
5988153
–
–
–
5988155
5988156
5988154
6180214
–
XDPT170420PESRMM 219,17 0,99 4,90 9,60 2,00 0,10
–
–
–
–
5988158
5988160
5988159
6425145
–
XDPT170424PESRMM 219,17 0,62 4,90 9,60 2,40 0,10
–
–
–
–
5988203
–
5988202
6425146
–
XDPT170432PESRMM 218,85 —4,89 9,59 3,20 0,10
–
–
–
–
5988206
5988204
5988205
6277261
–
XDPT170440PESRMM 218,33 —4,87 9,59 4,00 0,10
–
–
–
–
5988970
–
5988969
6425147
–
VSM17™
Language Version: WID_Advances2020_054_055_Metric November 1, 2019 3:02 PM
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55
v rst choice
j alternate choice
Pjvvjv
Mv j v v v
Kv v j j
Nv v
Sv j v v
H
XDPT-MH
Inserts • XDPT-MH
0°/90° Shoulder Mills • VSM17™
ISO
catalogue number
cutting
edges LI BS S W Rehm
WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
WP35CM
WP40PM
WS40PM
WU35PM
XDPT170408PESRMH 219,15 2,10 4,91 9,60 0,80 0,13
5989053
–
–
–
–
5989054
5989052
6425148
–
XDPT170412PESRMH 219,16 1,73 4,91 9,60 1,20 0,13
5991817
–
–
–
–
5991816
5991815
6425149
–
Indexable Milling I Solid End Milling I Holemaking I Turning
Insert Selection Guide
Material
Group
Light
Machining
General
Purpose
Heavy
Machining
Geometry Grade Geometry Grade Geometry Grade
P1–P2 XDCT-ML WP40PM XDPT-MM WP40PM XDPT-MH WP40PM
P3–P4 XDCT-ML WP40PM XDPT-MM WP40PM XDPT-MH WP40PM
P5–P6 XDPT-MM WP25PM XDPT-MM WP35CM XDPT-MH WP40PM
M1–M2 XDCT-ML WS40PM XDPT-MM WS40PM XDPT-MM WS40PM
M3 XDCT-ML WS40PM XDPT-MM WS40PM XDPT-MH WS40PM
K1–K2 XDPT-MM WK15CM XDPT-MM WK15CM XDPT-MH WK15CM
K3 XDPT-MM WP35CM XDPT-MM WP35CM XDPT-MH WP35CM
N1–N2 XDCT-ALP WN10HM XDCT-ALP WN25PM XDCT-ALP WN25PM
N3 XDCT-ALP WN10HM XDCT-ALP WN25PM XDCT-ALP WN25PM
S1–S2 XDCT-ML WP25PM XDPT-MM WS40PM XDPT-MM WS40PM
S3 XDCT-ML WS40PM XDPT-MM WS40PM XDPT-MM WS40PM
S4 XDCT-ML WS40PM XDPT-MM WS40PM XDPT-MM WS40PM
H1 ––––– –
Language Version: WID_Advances2020_056_057_Metric November 1, 2019 3:04 PM
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Recommended Starting Speeds [m/min]*
0°/90° Shoulder Mills • VSM17
Material
Group WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS40PM WU35PM
P
1
—
—
— —
—
— —
—
— —
—
— 330
285
270 455
395
370 295
260
245 —
—
— 260
230
215
2
—
—
— —
—
— —
—
— —
—
— 275
240
200 280
255
230 250
215
180 —
—
— 220
190
160
3
—
—
— —
—
— —
—
— —
—
— 255
215
175 255
230
205 230
195
160 —
—
— 200
170
140
4
—
—
— —
—
— —
—
— —
—
— 225
185
150 190
175
160 205
170
135 —
—
— 180
150
120
5
—
—
— —
—
— —
—
— —
—
— 185
170
150 260
230
210 170
155
135 170
145
120 150
135
120
6
—
—
— —
—
— —
—
— —
—
— 165
125
100 160
135
110 150
115
90 150
110
80 130
100
80
M
1
—
—
— —
—
— —
—
— —
—
— 205
180
165 205
185
155 195
170
155 210
170
140 170
150
135
2
—
—
— —
—
— —
—
— —
—
— 185
160
130 185
160
140 175
150
125 180
145
120 155
130
110
3
—
—
— —
—
— —
—
— —
—
— 140
120
95 145
130
115 130
115
90 145
110
85 115
100
80
K
1
420
385
340 270
245
215 —
—
— —
—
— 230
205
185 295
265
240 —
—
— —
—
— —
—
—
2
335
295
275 210
190
175 —
—
— —
—
— 180
160
150 235
210
190 —
—
— —
—
— —
—
—
3
280
250
230 175
160
145 —
—
— —
—
— 150
135
120 195
175
160 —
—
— —
—
— —
—
—
N
1
—
—
— —
—
— 795
695
600 1075
945
875 —
—
— —
—
— —
—
— —
—
— —
—
—
2
—
—
— —
—
— 795
695
600 945
875
760 —
—
— —
—
— —
—
— —
—
— —
—
—
3
—
—
— —
—
— 560
485
420 945
875
760 —
—
— —
—
— —
—
— —
—
— —
—
—
S
1
—
—
— —
—
— —
—
— —
—
— 40
35
25 —
—
— —
—
— 40
35
25 35
30
25
2
—
—
— —
—
— —
—
— —
—
— 40
35
25 —
—
— —
—
— 40
35
25 35
30
25
3
—
—
— —
—
— —
—
— —
—
— 50
40
25 —
—
— —
—
— 50
40
25 45
35
25
4
—
—
— —
—
— —
—
— —
—
— 70
50
35 —
—
— —
—
— 60
50
30 60
45
30
H1
—
—
— —
—
— —
—
— —
—
— 120
90
70 —
—
— —
—
— —
—
— —
—
—
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
*Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%.
*Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm]
Light
Machining
General
Purpose
Heavy
Machining
Insert
Geometry
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae) Insert
Geometry5% 10% 20% 30% 40–100%
.F..ALP 0,12 0,23 0,40 0,08 0,17 0,29 0,06 0,13 0,22 0,06 0,11 0,19 0,05 0,10 0,18 .F..ALP
.E..ML 0,16 0,35 0,46 0,12 0,25 0,33 0,09 0,19 0,25 0,08 0,16 0,22 0,07 0,15 0,20 .E..ML
.S..MM 0,16 0,40 0,64 0,12 0,29 0,46 0,09 0,22 0,34 0,08 0,19 0,30 0,07 0,18 0,28 .S..MM
.S..MH 0,23 0,46 0,74 0,17 0,33 0,54 0,13 0,25 0,40 0,11 0,22 0,35 0,10 0,20 0,32 .S..MH
NOTE: Use “Light Machining” value as starting feed rate.
VSM17™
Language Version: WID_Advances2020_056_057_Metric November 1, 2019 3:04 PM
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57
0°/90° Shoulder Mills • VSM17™
Best Practices
Modification Instructions for Use of Larger
Radii Inserts (Shoulder Mills and Helical Mills)
ramp angle
ramping
helical
interpolation
shoulder cut
Ø DH/DH1
DH min = Minimum blind hole diameter with helical interpolation
DH1 max = Maximum blind hole diameter with at bottom
Tmax
Maximum
axial plunge depth
into full material
Tmax = 2,73mm
VSM17 Z-Axis Plunging
Zmax
D1
Vf
Y
NOTE: Standard milling cutters will accept insert nose radii
up to 1,6mm without modification.
NOTE: For DH1 max, subtract the insert corner radius from the max hole diameter.
cutting
diameter
(D1) Z max Y
25 924,00
32 928,77
40 933,41
50 938,42
63 944,09
80 950,56
100 957,24
125 964,62
160 973,73
insert
corner
radius
material to remove
a b
2,4–4,0mm 2 3
4,0–6,0mm 4 5
cutting
diameter
(D1)
max
RPM
max
ramp angle
to steel body
interference
max
flat-bottom hole
diameter
(DH1 max)
min
hole diameter
(DH min)
25 41800 8,8° 50 32
32 34700 5,7° 64 46
40 29800 4,0° 80 62
50 25800 3,0° 100 82
63 22400 2,1° 126 108
80 19500 1,6° 160 142
100 17200 1,2° 200 182
125 15200 0,9° 150 132
160 13300 0,7° 320 302
Indexable Milling I Solid End Milling I Holemaking I Turning
NEW!
VariMill I™ Line Expansion
Series 4777
Series 47N7
This 4-flute geometry is designed with
unequal flute spacing for plunging, slotting,
and profiling at the highest possible feed
rates for a wide range of materials.
The WIDIA-Hanita VariMill family continues to provide leading-edge solutions for some of the
most advanced applications in the general engineering, aerospace, and defense industries.
These industries require complex machining techniques in some of the most exotic materials.
WIDIA-HANITA™
A SOLID FOUNDATION THE VARIMILL™ FAMILY
widia.com
NEW!
VariMill II™ Line Expansion
Series 5777
Series 577C
Series 57NC
Series 57N8
This 5-flute geometry is designed
with unequal flute spacing for
advanced milling jobs in a wide
range of materials.
VariMill III™
This 7-flute geometry is designed with unequal
flute spacing and is designed to provide the
highest Metal Removal Rates (MRR) and
extended tool life in the most demanding
materials in the aerospace industry.
Language Version: WID_Advances2020_060_061_Metric November 1, 2019 3:08 PM
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v rst choice
j alternate choice
Pv
Mv
Kv
N
Sj
Hj
VariMill I™ • Series 4777 • Metric
High-Performance Solid Carbide End Mills • VariMill
VariMill™
catalogue number D1 D
length of cut
Ap1 max
length
L ReBCH SS WP15PE
477704001T 4,0 612,00 55 0,20 — — 5576753
477704002T 4,0 612,00 55 —0,40 —5576751
4777040Z2T 4,0 612,00 55 — — — 5576754
477705002T 5,0 613,00 57 —0,40 —5576755
477705012T 5,0 613,00 57 0,20 — — 5576757
4777050Z2T 5,0 613,00 57 — — — 5576758
477706002T 6,0 613,00 57 —0,40 —5576759
477706002W 6,0 613,00 57 —0,40 W5576760
477706012T 6,0 613,00 57 0,20 — — 5576761
4777060R2TE 6,0 613,00 57 0,50 — — 6471861
4777060R2TJ 6,0 613,00 57 1,00 — — 6471862
4777060Z2T 6,0 613,00 57 — — — 5576762
477707003T 7,0 816,00 63 —0,40 —5576763
477707013T 7,0 816,00 63 0,20 — — 5576765
4777070Z3T 7,0 816,00 63 — — — 5576766
477708003T 8,0 816,00 63 —0,40 —5576767
477708003W 8,0 816,00 63 —0,40 W5576768
477708013T 8,0 816,00 63 0,20 — — 5576769
4777080R3TE 8,0 816,00 63 0,50 — — 6471863
4777080R3TJ 8,0 816,00 63 1,00 — — 6471864
4777080R3TK 8,0 816,00 63 1,50 — — 6471865
4777080R3TM 8,0 816,00 63 2,00 — — 6471866
4777080Z3T 8,0 816,00 63 — — — 5576770
477709004T 9,0 10 19,00 72 —0,50 —5576771
477709014T 9,0 10 19,00 72 0,20 — — 5576773
4777090Z4T 9,0 10 19,00 72 — — — 5576774
477710004T 10,0 10 22,00 72 —0,50 —5576775
477710004W 10,0 10 22,00 72 —0,50 W5576776
477710024T 10,0 10 22,00 72 0,30 — — 5576777
4777100R4TE 10,0 10 22,00 72 0,50 — — 6471867
4777100R4TJ 10,0 10 22,00 72 1,00 — — 6471868
4777100R4TK 10,0 10 22,00 72 1,50 — — 6471869
Detail X
Language Version: WID_Advances2020_060_061_Metric November 1, 2019 3:08 PM
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61
NOTE: SS = Shank Style
W = Weldon
®
v rst choice
j alternate choice
Pv
Mv
Kv
N
Sj
Hj
VariMill I™ • Series 4777 • Metric
High-Performance Solid Carbide End Mills • VariMill™
Indexable Milling I Solid End Milling I Holemaking I Turning
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
catalogue number D1 D
length of cut
Ap1 max
length
L ReBCH SS WP15PE
4777100R4TM 10,0 10 22,00 72 2,00 — — 6471870
4777100R4TN 10,0 10 22,00 72 2,50 — — 6471871
4777100Z4T 10,0 10 22,00 72 — — — 5576778
4777110Z5T 11,0 12 26,00 83 — — — 5576779
477712005T 12,0 12 26,00 83 —0,50 —5576790
477712005W 12,0 12 26,00 83 —0,50 W5576791
477712025T 12,0 12 26,00 83 0,30 — — 5576792
4777120R5TE 12,0 12 26,00 83 0,50 — — 6471872
4777120R5TJ 12,0 12 26,00 83 1,00 — — 6471873
4777120R5TK 12,0 12 26,00 83 1,50 — — 6471874
4777120R5TM 12,0 12 26,00 83 2,00 — — 6471875
4777120R5TN 12,0 12 26,00 83 2,50 — — 6471876
4777120R5TP 12,0 12 26,00 83 3,00 — — 6471877
4777120Z5T 12,0 12 26,00 83 — — — 5576793
477714014W 14,0 14 26,00 83 —0,50 W5576795
477714015T 14,0 14 26,00 83 —0,50 —5576794
477716006T 16,0 16 32,00 92 —0,50 —5576796
477716006W 16,0 16 32,00 92 —0,50 W5576797
477716026T 16,0 16 32,00 92 0,30 — — 5576798
4777160R6TJ 16,0 16 32,00 92 1,00 — — 6471878
4777160R6TM 16,0 16 32,00 92 2,00 — — 6471879
4777160R6TP 16,0 16 32,00 92 3,00 — — 6471880
4777160R6TQ 16,0 16 32,00 92 4,00 — — 6471891
4777160Z6T 16,0 16 32,00 92 — — — 5576799
477718018T 18,0 18 32,00 92 —0,50 —5576810
477720007T 20,0 20 38,00 104 —0,50 —5576812
477720007W 20,0 20 38,00 104 —0,50 W5576813
47772002T 20,0 20 38,00 104 0,30 — — 5576814
4777200R7TP 20,0 20 38,00 104 3,00 — — 6471892
477725008T 25,0 25 45,00 121 —0,50 —5576816
477725008W 25,0 25 45,00 121 —0,50 W5576817
4777250R8TR 25,0 25 45,00 121 5,00 — — 6471893
Detail X
(continued)
NOTE: SS = Shank Style
W = Weldon
®
Language Version: WID_Advances2020_062_063_Metric November 1, 2019 3:09 PM
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v rst choice
j alternate choice
Pv v
Mv v
Kj j
N
Sj j
Hv v
VariMill I™ • Series 47N7 • Metric
High-Performance Solid Carbide End Mills • VariMill
VariMill™
catalogue number D1 D D3
length of cut
Ap1 max L3
length
L ReSS WP15PE TiAlN-LT
47N704002LT 4,0 63,60 12,00 16,00 55 0,40 —– 3462450
47N704012LT 4,0 63,60 12,00 16,00 55 0,50 —– 3462451
47N704022LT 4,0 63,60 12,00 16,00 55 1,00 —– 3462453
47N705002LT 5,0 64,60 13,00 18,00 57 0,50 —– 3462454
47N705012LT 5,0 64,60 13,00 18,00 57 1,00 —– 3462455
47N706002LT 6,0 65,50 13,00 21,00 57 0,50 —– 3462457
47N706012LT 6,0 65,50 13,00 21,00 57 1,00 —– 3462459
47N706022LT 6,0 65,50 13,00 21,00 57 1,50 —– 3462461
47N7060C2W 6,0 65,50 13,00 21,00 57 — W 6522658 –
47N7060R2TK 6,0 65,50 13,00 21,00 57 1,50 —6522659 –
47N708003LT 8,0 87,50 16,00 27,00 63 0,50 —– 3462462
47N708013LT 8,0 87,50 16,00 27,00 63 1,00 —– 3462464
47N708023LT 8,0 87,50 16,00 27,00 63 1,50 —– 3462466
47N708033LT 8,0 87,50 16,00 27,00 63 2,00 —– 3462467
47N7080C3W 8,0 87,50 16,00 27,00 63 — W 6522660 –
47N7080R3TK 8,0 87,50 16,00 27,00 63 1,50 —6522681 –
47N710004LT 10,0 10 9,50 22,00 32,00 72 0,50 —– 3462468
47N710014LT 10,0 10 9,50 22,00 32,00 72 1,00 —– 3462470
47N710024LT 10,0 10 9,50 22,00 32,00 72 1,50 —– 3462472
47N710034LT 10,0 10 9,50 22,00 32,00 72 2,00 —– 3462473
47N7100C4W 10,0 10 9,50 22,00 32,00 72 — W 6522682 –
47N7100R4TK 10,0 10 9,50 22,00 32,00 72 1,50 —6522683 –
47N712005LT 12,0 12 11,50 26,00 38,00 83 0,50 —– 3462475
47N712015LT 12,0 12 11,50 26,00 38,00 83 1,00 —– 3462477
47N712025LT 12,0 12 11,50 26,00 38,00 83 1,50 —– 3462479
47N712035LT 12,0 12 11,50 26,00 38,00 83 2,00 —– 3462480
47N712045LT 12,0 12 11,50 26,00 38,00 83 4,00 —– 3462482
47N7120C5W 12,0 12 11,50 26,00 38,00 83 — W 6522684 –
47N7120R5TK 12,0 12 11,50 26,00 38,00 83 1,50 —6522685 –
47N7120R5TP 12,0 12 11,50 26,00 38,00 83 3,00 —6522686 –
47N716006LT 16,0 16 15,00 32,00 44,00 92 1,00 —– 3462484
47N716016LT 16,0 16 15,00 32,00 44,00 92 2,00 —– 3462486
Language Version: WID_Advances2020_062_063_Metric November 1, 2019 3:09 PM
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v rst choice
j alternate choice
Pv v
Mv v
Kj j
N
Sj j
Hv v
VariMill I™ • Series 47N7 • Metric
High-Performance Solid Carbide End Mills • VariMill™
Indexable Milling I Solid End Milling I Holemaking I Turning
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
catalogue number D1 D D3
length of cut
Ap1 max L3
length
L ReSS WP15PE TiAlN-LT
47N716026LT 16,0 16 15,00 32,00 44,00 92 4,00 —– 3462488
47N7160C6W 16,0 16 15,00 32,00 44,00 92 — W 6522687 –
47N7160R6TE 16,0 16 15,00 32,00 44,00 92 0,50 —6522688 –
47N7160R6TP 16,0 16 15,00 32,00 44,00 92 3,00 —6522689 –
47N720007LT 20,0 20 19,00 38,00 55,00 104 1,00 —– 3462490
47N720007MT 20,0 20 19,00 38,00 55,00 104 1,00 —3462491 –
47N720017LT 20,0 20 19,00 38,00 55,00 104 2,00 —– 3462492
47N7200C7W 20,0 20 19,00 38,00 55,00 104 — W 6522690 –
47N7200R7TE 20,0 20 19,00 38,00 55,00 104 0,50 —6522701 –
47N7200R7TP 20,0 20 19,00 38,00 55,00 104 3,00 —6522702 –
47N7200R7TR 20,0 20 19,00 38,00 55,00 104 5,00 —6522703 –
(continued)
NOTE: SS = Shank Style
W = Weldon
®
Language Version: WID_Advances2020_064_065_Metric November 1, 2019 3:11 PM
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Pv
Mv
Kv
N
Sj
Hj
VariMill II™ •Series 5777 • Metric
High-Performance Solid Carbide End Mills • VariMill
VariMill™
catalogue number D1 D
length of cut
Ap1 max
length
L ReSS WP15PE
577704002MT 4,0 611,00 55 0,25 —3524587
577704012MT 4,0 611,00 55 — — 3524586
577705002MT 5,0 613,00 57 0,25 —3524588
577706002ET 6,0 613,00 57 0,50 —6525049
577706002JT 6,0 613,00 57 1,00 —6525050
577706002MT 6,0 613,00 57 0,40 —3524590
577706012MT 6,0 613,00 57 — — 3524589
577708003JT 8,0 819,00 63 1,00 —6525181
577708003KT 8,0 819,00 63 1,50 —6525182
577708003MT 8,0 819,00 63 0,50 —3524593
577708013MT 8,0 819,00 63 — — 3524592
577710004JT 10,0 10 22,00 72 1,00 —6525183
577710004KT 10,0 10 22,00 72 1,50 —6525184
577710004MT 10,0 10 22,00 72 0,50 —3524596
577710014MT 10,0 10 22,00 72 — — 3524595
577712005MT 12,0 12 26,00 83 0,75 —3524598
577712015ET 12,0 12 26,00 73 0,50 —6525185
577712015JT 12,0 12 26,00 73 1,00 —6525186
577712015KT 12,0 12 26,00 73 1,50 —6525187
577712015MT 12,0 12 26,00 83 — — 3524597
577712015NT 12,0 12 26,00 73 2,50 —6525188
577716006JT 16,0 16 32,00 92 1,00 —6525189
577716006MT 16,0 16 32,00 92 0,75 —3524601
577716006MW 16,0 16 32,00 92 0,75 W3524620
v rst choice
j alternate choice
Language Version: WID_Advances2020_064_065_Metric November 1, 2019 3:11 PM
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65
Pv
Mv
Kv
N
Sj
Hj
VariMill II™ •Series 5777 • Metric
High-Performance Solid Carbide End Mills • VariMill™
Indexable Milling I Solid End Milling I Holemaking I Turning
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
(continued)
v rst choice
j alternate choice
catalogue number D1 D
length of cut
Ap1 max
length
L ReSS WP15PE
577716006PT 16,0 16 32,00 92 3,00 —6525190
577716006QT 16,0 16 32,00 92 4,00 —6525201
577716016MT 16,0 16 32,00 92 — — 3524600
577720007MT 20,0 20 38,00 104 0,75 —3524605
577720007PT 20,0 20 38,00 104 3,00 —6525202
577720017MT 20,0 20 38,00 104 — — 3524603
577725008MT 25,0 25 45,00 121 0,75 —3524606
577725008RT 25,0 25 45,00 121 5,00 —6525203
NOTE: SS = Shank Style
W = Weldon
®
Language Version: WID_Advances2020_066_067_Metric November 1, 2019 3:11 PM
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v rst choice
j alternate choice
Pv
Mv
Kv
N
Sj
Hv
VariMill II™ •Series 577C • Metric
High-Performance Solid Carbide End Mills • VariMill
VariMill™
catalogue number D1 D
length of cut
Ap1 max
length
L ReSS WP15PE
577C04002T 4,0 611,00 55 0,25 —5578866
577C04002W 4,0 611,00 55 0,25 W5578867
577C04012T 4,0 611,00 55 — — 5578868
577C05002T 5,0 613,00 57 0,25 —5578990
577C05002W 5,0 613,00 57 0,25 W5578991
577C050R2TE 5,0 613,00 57 0,50 —6519448
577C06002T 6,0 613,00 57 0,40 —5578992
577C06002W 6,0 613,00 57 0,40 W5578993
577C06012T 6,0 613,00 57 — — 5578994
577C060R2TE 6,0 613,00 57 0,50 —6519449
577C060R2TJ 6,0 613,00 57 1,00 —6519450
577C07003T 7,0 816,00 63 0,40 —5578995
577C08003T 8,0 819,00 63 0,50 —5578997
577C08003W 8,0 819,00 63 0,50 W5578998
577C08013T 8,0 819,00 63 — — 5578999
577C080R3TJ 8,0 819,00 63 1,00 —6519481
577C080R3TK 8,0 819,00 63 1,50 —6519482
577C09004T 9,0 10 19,00 72 0,50 —5579021
577C10004MW 10,0 10 22,00 72 0,50 W3881111
577C10004T 10,0 10 22,00 72 0,50 —5579023
577C10004W 10,0 10 22,00 72 0,50 W5579024
577C10014T 10,0 10 22,00 72 — — 5579025
577C100R4TJ 10,0 10 22,00 72 1,00 —6519483
577C100R4TK 10,0 10 22,00 72 1,50 —6519484
577C100R4TM 10,0 10 22,00 72 2,00 —6519485
577C12005MW 12,0 12 26,00 83 0,75 W3881112
577C12005T 12,0 12 26,00 83 0,75 —5579026
577C12005W 12,0 12 26,00 83 0,75 W5579027
577C12015T 12,0 12 26,00 83 — — 5579028
577C120R5TE 12,0 12 26,00 83 0,50 —6519486
577C120R5TJ 12,0 12 26,00 83 1,00 —6519487
577C120R5TK 12,0 12 26,00 83 1,50 —6519488
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67
NOTE: SS = Shank Style
W = Weldon
®
v rst choice
j alternate choice
Pv
Mv
Kv
N
Sj
Hv
VariMill II™ •Series 577C • Metric
High-Performance Solid Carbide End Mills • VariMill™
Indexable Milling I Solid End Milling I Holemaking I Turning
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
catalogue number D1 D
length of cut
Ap1 max
length
L ReSS WP15PE
577C120R5TM 12,0 12 26,00 83 2,00 —6519489
577C120R5TN 12,0 12 26,00 83 2,50 —6519490
577C120R5TP 12,0 12 26,00 83 3,00 —6519491
577C14004T 14,0 14 26,00 83 0,75 —5579029
577C14004W 14,0 14 26,00 83 0,75 W5579040
577C14014T 14,0 14 26,00 83 — — 5579041
577C16006MW 16,0 16 32,00 92 0,75 W3881113
577C16006T 16,0 16 32,00 92 0,75 —5579042
577C16006W 16,0 16 32,00 92 0,75 W5579043
577C16016T 16,0 16 32,00 92 — — 5579044
577C160R6TE 16,0 16 32,00 92 0,50 —6519492
577C160R6TJ 16,0 16 32,00 92 1,00 —6519493
577C160R6TM 16,0 16 32,00 92 2,00 —6519497
577C160R6TP 16,0 16 32,00 92 3,00 —6519499
577C160R6TQ 16,0 16 32,00 92 4,00 —6519500
577C18008T 18,0 18 32,00 92 0,75 —5579045
577C20007T 20,0 20 38,00 104 0,75 —5579047
577C20007W 20,0 20 38,00 104 0,75 W5579048
577C20017T 20,0 20 38,00 104 — — 5579049
577C200R7TJ 20,0 20 38,00 104 1,00 —6519501
577C200R7TM 20,0 20 38,00 104 2,00 —6519502
577C200R7TP 20,0 20 38,00 104 3,00 —6519503
577C200R7TQ 20,0 20 38,00 104 4,00 —6519504
577C200R7TR 20,0 20 38,00 104 5,00 —6519505
577C25008T 25,0 25 45,00 121 0,75 —5579060
577C25008W 25,0 25 45,00 121 0,75 W5579061
577C250R8TM 25,0 25 45,00 121 2,00 —6519506
577C250R8TP 25,0 25 45,00 121 3,00 —6519507
577C250R8TQ 25,0 25 45,00 121 4,00 —6519508
577C250R8TR 25,0 25 45,00 121 5,00 —6519509
(continued)
Language Version: WID_Advances2020_068_069_Metric November 5, 2019 9:06 AM
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v rst choice
j alternate choice
Pv
Mv
Kv
N
Sj
Hj
VariMill II™ •Series 57NC • Metric
High-Performance Solid Carbide End Mills • VariMill
VariMill™
catalogue number D1 D D3
length of cut
Ap1 max L3
length
L ReSS WS15PE
57NC06002T 6,0 65,64 13,00 18,00 63 — — 5598906
57NC06022T 6,0 65,64 13,00 18,00 63 0,50 —5598907
57NC06032T 6,0 65,64 13,00 18,00 63 1,00 —5598909
57NC06042W 6,0 65,64 13,00 18,00 63 1,50 W5599071
57NC060R2TK 6,0 65,64 13,00 17,82 63 1,50 —6569491
57NC08003T 8,0 87,52 19,00 24,00 76 — — 5599072
57NC08023T 8,0 87,52 19,00 24,00 76 0,50 —5599073
57NC08023W 8,0 87,52 19,00 24,00 76 0,50 W5599074
57NC08033T 8,0 87,52 19,00 24,00 76 1,00 —5599075
57NC08033W 8,0 87,52 19,00 24,00 76 1,00 W5599076
57NC08053W 8,0 87,52 19,00 24,00 76 2,00 W5599077
57NC080R3TK 8,0 87,52 19,00 24,00 76 1,50 —6569492
57NC080R3TM 8,0 87,52 19,00 24,00 76 2,00 —6569493
57NC10004T 10,0 10 9,40 22,00 30,00 76 — — 5599078
57NC10024T 10,0 10 9,40 22,00 30,00 76 0,50 —5599079
57NC10024W 10,0 10 9,40 22,00 30,00 76 0,50 W5599080
57NC10034T 10,0 10 9,40 22,00 30,00 76 1,00 —5599081
57NC10034W 10,0 10 9,40 22,00 30,00 76 1,00 W5599082
57NC10054T 10,0 10 9,40 22,00 30,00 76 2,00 —5599083
57NC100R4TK 10,0 10 9,40 22,00 30,00 76 1,50 —6569494
57NC12005T 12,0 12 11,28 26,00 36,00 83 — — 5599085
57NC12025T 12,0 12 11,28 26,00 36,00 83 0,50 —5599086
57NC12025W 12,0 12 11,28 26,00 36,00 83 0,50 W5599087
57NC12035T 12,0 12 11,28 26,00 36,00 83 1,00 —5599088
57NC12055T 12,0 12 11,28 26,00 36,00 83 2,00 —5599090
57NC12055W 12,0 12 11,28 26,00 36,00 83 2,00 W5599091
57NC120R5TK 12,0 12 11,28 26,00 36,00 83 1,50 —6569495
57NC120R5TP 12,0 12 11,28 26,00 36,00 83 3,00 —6569496
57NC16006T 16,0 16 15,04 32,00 48,00 100 — — 5599092
57NC16026T 16,0 16 15,04 32,00 48,00 100 0,50 —5599093
57NC16026W 16,0 16 15,04 32,00 48,00 100 0,50 W5598905
57NC16036T 16,0 16 15,04 32,00 48,00 100 1,00 —5599094
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69
NOTE: SS = Shank Style
W = Weldon
®
v rst choice
j alternate choice
Pv
Mv
Kv
N
Sj
Hj
VariMill II™ •Series 57NC • Metric
High-Performance Solid Carbide End Mills • VariMill™
Indexable Milling I Solid End Milling I Holemaking I Turning
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
catalogue number D1 D D3
length of cut
Ap1 max L3
length
L ReSS WS15PE
57NC16036W 16,0 16 15,04 32,00 48,00 100 1,00 W5599095
57NC16056T 16,0 16 15,04 32,00 48,00 100 2,00 —5599096
57NC16076T 16,0 16 15,04 32,00 48,00 100 3,00 —5599098
57NC16076W 16,0 16 15,04 32,00 48,00 100 3,00 W5599099
57NC160R6TQ 16,0 16 15,04 32,00 48,00 100 4,00 —6569497
57NC20007T 20,0 20 18,80 38,00 60,00 115 — — 5599100
57NC20027T 20,0 20 18,80 38,00 60,00 115 0,50 —5599101
57NC20027W 20,0 20 18,80 38,00 60,00 115 0,50 W5599102
57NC20037T 20,0 20 18,80 38,00 60,00 115 1,00 —5599103
57NC20037W 20,0 20 18,80 38,00 60,00 115 1,00 W5599104
57NC20057T 20,0 20 18,80 38,00 60,00 115 2,00 —5599105
57NC20077T 20,0 20 18,80 38,00 60,00 115 3,00 —5599107
57NC20077W 20,0 20 18,80 38,00 60,00 115 3,00 W5599108
57NC20087T 20,0 20 18,80 38,00 60,00 115 4,00 —5599109
57NC200R7TR 20,0 20 18,80 38,00 60,00 115 5,00 —6569498
57NC25008T 25,0 25 23,50 45,00 75,00 135 — — 5599111
57NC25028T 25,0 25 23,50 45,00 75,00 135 0,50 —5599112
57NC25038T 25,0 25 23,50 45,00 75,00 135 1,00 —5599114
57NC25038W 25,0 25 23,50 45,00 75,00 135 1,00 W5599115
57NC25058T 25,0 25 23,50 45,00 75,00 135 2,00 —5599116
57NC25078T 25,0 25 23,50 45,00 75,00 135 3,00 —5599118
57NC25088T 25,0 25 23,50 45,00 75,00 135 4,00 —5599120
(continued)
Language Version: WID_Advances2020_070_071_Metric November 5, 2019 9:02 AM
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Pj
Mv
Kv
N
Sv
Hj
VariMill II™ •Series 57N8 • Metric
High-Performance Solid Carbide End Mills • VariMill
VariMill™
catalogue number D1 D D3
length of cut
Ap1 max L3
length
L ReSS WS15PE
57N806002MT 6,0 65,60 13,00 18,00 63 — — 3524626
57N806022MT 6,0 65,60 13,00 18,00 63 0,50 —3524627
57N8060R2MTG 6,0 65,64 13,00 18,00 63 0,75 —6492821
57N808003MT 8,0 87,50 19,00 24,00 76 — — 3524629
57N808023MT 8,0 87,50 19,00 24,00 76 0,50 —3524631
57N8080R3MTG 8,0 87,52 19,00 24,00 76 0,75 —6492822
57N8080R3MTK 8,0 87,52 19,00 24,00 76 1,50 —6492825
57N810004MT 10,0 10 9,40 22,00 30,00 76 — — 3524632
57N810024MT 10,0 10 9,40 22,00 30,00 76 0,50 —3524643
57N810034MT 10,0 10 9,40 22,00 30,00 76 1,00 —3524644
57N810054MT 10,0 10 9,40 22,00 30,00 76 2,00 —3524645
57N8100R4MTG 10,0 10 9,40 22,00 30,00 76 0,75 —6492823
57N8100R4MTK 10,0 10 9,40 22,00 30,00 76 1,50 —6492826
57N812025MT 12,0 12 11,28 26,00 36,00 83 0,50 —3524647
57N812035MT 12,0 12 11,28 26,00 36,00 83 1,00 —3524648
57N812055MT 12,0 12 11,28 26,00 36,00 83 2,00 —3524649
57N8120R5MTK 12,0 12 11,28 26,00 36,00 83 1,50 —6492827
57N8120R5MTN 12,0 12 11,28 26,00 36,00 83 2,50 —6492829
57N8120R5MTP 12,0 12 11,28 26,00 36,00 83 3,00 —6492830
57N816006MT 16,0 16 15,05 32,00 48,00 100 — — 3524650
57N816026MT 16,0 16 15,05 32,00 48,00 100 0,50 —3524651
57N816026MW 16,0 16 15,05 32,00 48,00 100 0,50 W3562867
57N816036MT 16,0 16 15,05 32,00 48,00 100 1,00 —3524652
57N816076MT 16,0 16 15,05 32,00 48,00 100 3,00 —3524654
v rst choice
j alternate choice
Language Version: WID_Advances2020_070_071_Metric November 5, 2019 9:02 AM
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Pj
Mv
Kv
N
Sv
Hj
VariMill II™ •Series 57N8 • Metric
High-Performance Solid Carbide End Mills • VariMill™
Indexable Milling I Solid End Milling I Holemaking I Turning
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
v rst choice
j alternate choice
(continued)
catalogue number D1 D D3
length of cut
Ap1 max L3
length
L ReSS WS15PE
57N816076MW 16,0 16 15,05 32,00 48,00 100 3,00 W3524692
57N8160R6MTQ 16,0 16 15,04 32,00 48,00 100 4,00 —6492832
57N820027MW 20,0 20 18,80 38,00 60,00 115 0,50 W3524693
57N8200R7MTJ 20,0 20 18,80 38,00 60,00 115 1,00 —6492824
57N8200R7MTR 20,0 20 18,80 38,00 60,00 115 5,00 —6492833
57N8250R8MTP 25,0 25 23,50 45,00 75,00 135 3,00 —6492831
57N8250R8MTR 25,0 25 23,50 45,00 75,00 135 5,00 —6492834
NOTE: SS = Shank Style
W = Weldon
®
Language Version: WID_Advances2020_072_073_Metric November 1, 2019 3:14 PM
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Application Data • VariMill I™ • Series 4777 • Metric
High-Performance Solid Carbide End Mills • VariMill
VariMill™
Material
Group
Side Milling (A)
and Slotting (B) WP15PE Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B
Cutting Speed
— vc
m/min
D1 — Diameter
ap ae ap min max mm 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0
P
01,5 x D 0,5 x D 1 x D 150 –200 fz 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
11,5 x D 0,5 x D 1 x D 150 –200 fz 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
21,5 x D 0,5 x D 1 x D 140 –190 fz 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
31,5 x D 0,5 x D 1 x D 120 –160 fz 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
41,5 x D 0,5 x D 0,75 x D 90 –150 fz 0,021 0,027 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088 0,098
51,5 x D 0,5 x D 1 x D 60 –100 fz 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
61,5 x D 0,5 x D 0,75 x D 50 –75 fz 0,016 0,020 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
M
11,5 x D 0,5 x D 1 x D 90 –115 fz 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
21,5 x D 0,5 x D 1 x D 60 –80 fz 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
31,5 x D 0,5 x D 1 x D 60 –70 fz 0,016 0,020 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
K
11,5 x D 0,5 x D 1 x D 120 –150 fz 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
21,5 x D 0,5 x D 1 x D 110 –140 fz 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
31,5 x D 0,5 x D 1 x D 110 –130 fz 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
S
11,5 x D 0,3 x D 0,3 x D 50 –90 fz 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
21,5 x D 0,3 x D 0,3 x D 25 –40 fz 0,013 0,016 0,019 0,026 0,032 0,037 0,042 0,046 0,050 0,054 0,061
31,5 x D 0,5 x D 1 x D 60 –80 fz 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
41,5 x D 0,5 x D 1 x D 50 –60 fz 0,016 0,021 0,026 0,037 0,045 0,052 0,058 0,064 0,069 0,074 0,084
H11,5 x D 0,5 x D 0,75 x D 80 –140 fz 0,021 0,027 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088 0,098
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • VariMill I • Series 47N7 • WP15PE • Metric
Material
Group
Side Milling (A)
and Slotting (B) WP15PE Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — vc
m/min D1 — Diameter
ap ae ap min – max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0
P
1
1,5 x D 0,5 x D 1 x D 150 – 200 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114
2
1,5 x D 0,5 x D 1 x D 140 – 190 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114
3
1,5 x D 0,5 x D 1 x D 120 – 160 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101
4
1,5 x D 0,5 x D 0,75 x D 90 – 150 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088
5
1,5 x D 0,5 x D 1 x D 60 – 100 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081
6
1,5 x D 0,5 x D 0,75 x D 50 – 75 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065
M
1
1,5 x D 0,5 x D 1 x D 90 – 115 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101
2
1,5 x D 0,5 x D 1 x D 60 – 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081
3
1,5 x D 0,5 x D 1 x D 60 – 70 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065
K
1
1,5 x D 0,5 x D 1 x D 120 – 150 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114
2
1,5 x D 0,5 x D 1 x D 110 – 130 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101
3
1,5 x D 0,5 x D 1 x D 100 – 130 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081
S
1
1,5 x D 0,3 x D 0,3 x D 50 – 90 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101
2
1,5 x D 0,3 x D 0,3 x D 25 – 40 fz 0,013 0,019 0,026 0,032 0,037 0,046 0,054
3
1,5 x D 0,5 x D 1 x D 60 – 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081
4
1,5 x D 0,5 x D 1 x D 50 – 60 fz 0,016 0,026 0,037 0,045 0,052 0,064 0,074
H1
1,5 x D 0,5 x D 0,75 x D 80 – 140 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Language Version: WID_Advances2020_072_073_Metric November 1, 2019 3:14 PM
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Indexable Milling I Solid End Milling I Holemaking I Turning
Application Data • VariMill I™ • Series 47N7 • TIALN-LT • Metric
High-Performance Solid Carbide End Mills • VariMill™
Material
Group
Side Milling (A)
and Slotting (B) TiAlN Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — vc
m/min D1 — Diameter
ap ae ap min max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0
P
1
1,5 x D 0,5 x D 1 x D 150 – 200 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114
2
1,5 x D 0,5 x D 1 x D 140 – 190 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114
3
1,5 x D 0,5 x D 1 x D 120 – 160 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101
4
1,5 x D 0,5 x D 0,75 x D 90 – 150 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088
5
1,5 x D 0,5 x D 1 x D 60 – 100 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081
6
1,5 x D 0,5 x D 0,75 x D 50 – 75 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065
M
1
1,5 x D 0,5 x D 1 x D 90 – 115 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101
2
1,5 x D 0,5 x D 1 x D 60 – 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081
3
1,5 x D 0,5 x D 1 x D 60 – 70 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065
K
1
1,5 x D 0,5 x D 1 x D 120 – 150 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114
2
1,5 x D 0,5 x D 1 x D 110 – 130 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101
3
1,5 x D 0,5 x D 1 x D 100 – 130 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081
S
1
1,5 x D 0,3 x D 0,3 x D 50 – 90 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101
2
1,5 x D 0,3 x D 0,3 x D 25 – 40 fz 0,013 0,019 0,026 0,032 0,037 0,046 0,054
3
1,5 x D 0,5 x D 1 x D 60 – 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081
4
1,5 x D 0,5 x D 1 x D 50 – 60 fz 0,016 0,026 0,037 0,045 0,052 0,064 0,074
H1
1,5 x D 0,5 x D 0,75 x D 80 – 140 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • VariMill II™ •Series 5777 • Metric
Material
Group
Side Milling (A)
and Slotting (B) WP15PE Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — vc
m/min D1 — Diameter
ap ae ap min max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0
P
1
1,5 x D 0,5 x D 1 x D 150 – 200 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
2
1,5 x D 0,5 x D 1 x D 140 – 190 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
3
1,5 x D 0,5 x D 1 x D 120 – 160 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
4
1,5 x D 0,5 x D 0,75 x D 90 – 150 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098
5
1,5 x D 0,5 x D 1 x D 60 – 100 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
6
1,5 x D 0,5 x D 0,75 x D 50 – 75 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
M
1
1,5 x D 0,5 x D 1 x D 90 – 115 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
2
1,5 x D 0,5 x D 1 x D 60 – 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
3
1,5 x D 0,5 x D 1 x D 60 – 70 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
K
1
1,5 x D 0,5 x D 1 x D 120 – 150 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
2
1,5 x D 0,5 x D 1 x D 110 – 130 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
3
1,5 x D 0,5 x D 1 x D 100 – 130 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
S
1
1,5 x D 0,3 x D 0,3 x D 50 – 90 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
2
1,5 x D 0,3 x D 0,3 x D 25 – 40 fz 0,013 0,019 0,026 0,032 0,037 0,046 0,054 0,061
3
1,5 x D 0,5 x D 1 x D 60 – 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
4
1,5 x D 0,5 x D 1 x D 50 – 60 fz 0,016 0,026 0,037 0,045 0,052 0,064 0,074 0,084
H1
1,5 x D 0,5 x D 0,75 x D 80 – 140 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098
NOTE: Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on > 12mm diameters.
Language Version: WID_Advances2020_074_075_Metric November 1, 2019 3:15 PM
74 widia.comwidia.com
Application Data • VariMill II™ •Series 577C • Metric
High-Performance Solid Carbide End Mills • VariMill
VariMill™
Material
Group
Side Milling (A)
and Slotting (B) WP15PE Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — vc
m/min D1 — Diameter
ap ae ap min max mm 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0
P
01,5 x D 0,5 x D 1 x D 150 –200 fz 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
11,5 x D 0,5 x D 1 x D 150 –200 fz 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
21,5 x D 0,5 x D 1 x D 140 –190 fz 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
31,5 x D 0,5 x D 1 x D 120 –160 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
41,5 x D 0,5 x D 0,75 x D 90 –150 fz 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088 0,098
51,5 x D 0,5 x D 1 x D 60 –100 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
M
11,5 x D 0,5 x D 1 x D 90 –115 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
21,5 x D 0,5 x D 1 x D 60 –80 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
31,5 x D 0,5 x D 1 x D 60 –70 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
K
11,5 x D 0,5 x D 1 x D 120 –150 fz 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
21,5 x D 0,5 x D 1 x D 110 –140 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
31,5 x D 0,5 x D 1 x D 110 –130 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
S
11,5 x D 0,3 x D 0,3 x D 50 –90 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
21,5 x D 0,3 x D 0,3 x D 25 –40 fz 0,019 0,026 0,032 0,037 0,042 0,046 0,050 0,054 0,061
31,5 x D 0,3 x D 1 x D 60 –80 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
41,5 x D 0,5 x D 1 x D 50 –60 fz 0,026 0,037 0,045 0,052 0,058 0,064 0,069 0,074 0,084
H11,5 x D 0,5 x D 0,75 x D 80 –140 fz 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088 0,098
21,5 x D 0,2 x D 0,5 x D 70 –120 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
Application Data • VariMill II •Series 57NC • Metric
Material
Group
Side Milling (A)
and Slotting (B) WS15PE Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — vc
m/min D1 — Diameter
ap ae ap min max mm 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0
P51,5 x D 0,5 x D 1 x D 60 –100 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
61,5 x D 0,5 x D 0,75 x D 50 –75 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
M
11,5 x D 0,5 x D 1 x D 90 –115 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
21,5 x D 0,5 x D 1 x D 60 –80 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
31,5 x D 0,5 x D 1 x D 60 –70 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
K
11,5 x D 0,5 x D 1 x D 120 –150 fz 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114 0,124
21,5 x D 0,5 x D 1 x D 110 –140 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
31,5 x D 0,5 x D 1 x D 110 –130 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
S
11,5 x D 0,3 x D 0,3 x D 50 –90 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
21,5 x D 0,3 x D 0,3 x D 25 –40 fz 0,019 0,026 0,032 0,037 0,042 0,046 0,050 0,054 0,061
31,5 x D 0,5 x D 1 x D 60 –80 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
41,5 x D 0,5 x D 1 x D 50 –60 fz 0,026 0,037 0,045 0,052 0,058 0,064 0,069 0,074 0,084
H11,5 x D 0,5 x D 0,75 x D 80 –140 fz 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088 0,098
21,5 x D 0,2 x D 0,5 x D 70 –120 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
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Application Data • VariMill II™ •Series 57N8 • Metric
Material
Group
Side Milling (A)
and Slotting (B) WS15PE Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — vc
m/min
D1 — Diameter
ap ae ap min max mm 6,0 8,0 10,0 12,0 16,0 20,0 25,0
P
1
1,5 x D 0,5 x D 1 x D 150 – 200 fz 0,044 0,060 0,072 0,083 0,101 0,114 0,124
2
1,5 x D 0,5 x D 1 x D 140 – 190 fz 0,044 0,060 0,072 0,083 0,101 0,114 0,124
3
1,5 x D 0,5 x D 1 x D 120 – 160 fz 0,036 0,050 0,061 0,070 0,087 0,101 0,114
4
1,5 x D 0,5 x D 0,75 x D 90 – 150 fz 0,033 0,045 0,054 0,062 0,077 0,088 0,098
5
1,5 x D 0,5 x D 1 x D 60 – 100 fz 0,029 0,040 0,048 0,056 0,070 0,081 0,091
6
1,5 x D 0,5 x D 0,75 x D 50 – 75 fz 0,025 0,034 0,040 0,047 0,057 0,065 0,071
M
1
1,5 x D 0,5 x D 1 x D 90 – 115 fz 0,036 0,050 0,061 0,007 0,087 0,101 0,114
2
1,5 x D 0,5 x D 1 x D 60 – 80 fz 0,029 0,040 0,048 0,056 0,070 0,081 0,091
3
1,5 x D 0,5 x D 1 x D 60 – 70 fz 0,025 0,034 0,040 0,047 0,057 0,065 0,071
K
1
1,5 x D 0,5 x D 1 x D 120 – 150 fz 0,044 0,060 0,072 0,083 0,101 0,114 0,124
2
1,5 x D 0,5 x D 1 x D 110 – 130 fz 0,036 0,050 0,061 0,070 0,087 0,101 0,114
3
1,5 x D 0,5 x D 1 x D 100 – 130 fz 0,029 0,040 0,048 0,056 0,070 0,081 0,091
S
1
1,5 x D 0,3 x D 0,3 x D 50 – 90 fz 0,036 0,050 0,061 0,070 0,087 0,101 0,114
2
1,5 x D 0,3 x D 0,3 x D 25 – 40 fz 0,019 0,026 0,032 0,037 0,046 0,054 0,061
3
1,5 x D 0,5 x D 1 x D 60 – 80 fz 0,029 0,040 0,048 0,056 0,070 0,081 0,091
4
1,5 x D 0,5 x D 1 x D 50 – 60 fz 0,026 0,037 0,045 0,052 0,064 0,074 0,084
H1
1,5 x D 0,5 x D 0,75 x D 80 – 140 fz 0,033 0,045 0,054 0,062 0,077 0,088 0,098
NOTE: Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters >12mm diameters.
High-Performance Solid Carbide End Mills • VariMill™
Indexable Milling I Solid End Milling I Holemaking I Turning
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PRODUCTIVITY IMPROVED IN
HIGH-FEED MILLING OF STAINLESS
STEEL AND TITANIUM MATERIALS
VICTORY™ X-FEED™
70NS
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70NS Series
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Designed for high feed rates.
6 flutes and 3 x D diameter neck reach.
Designed for circular plunging and
ramping, 3D machining, face milling,
and pocketing applications.
Stainless steel and high-temp alloys.
Improved tool life due to reduced radial forces.
Larger radial engagement vs. standard ball nose end mills.
5–10%
Radial engagement
55%
Radial engagement
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NOTE: YRC = distance from centre line to the crown of the R radius.
RCN = distance from centre line to the start of the cutting edge. This dimension can also help determine the minimum circle size when helical ramping.
R = the head radius size.
Re = the shoulder radius or radius at the corner of the cutter.
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Series 70NS • Stainless Steel/High-Temp • Metric
High-Performance Solid Carbide End Mills • High Feed
X-Feed™
End Mill Tolerances
D1 tolerance e8 Dtolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
catalogue number D1 D D3 L3
length
L ReRt AlTiN-MT
70NS06002 6,0 65,50 17,75 63 0,38 0,67 6441882
70NS08003 8,0 87,50 23,75 76 0,50 0,89 6441883
70NS10004 10,0 10 9,00 29,50 89 0,63 1,12 6441884
70NS12005 12,0 12 11,00 35,50 100 0,75 1,34 6441885
70NS16006 16,0 16 15,00 47,50 110 1,00 1,79 6441886
70NS20007 20,0 20 19,00 59,50 125 1,25 2,23 6441887
70NS25008 25,0 25 23,50 74,25 150 1,56 2,90 6441888
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Application Data • Series 70NS • Stainless Steel/High-Temp • Metric
High-Performance Solid Carbide End Mills • High Feed
Indexable Milling I Solid End Milling I Holemaking I Turning
Material
Group
Profile Milling AlTiN-MT Recommended Feed Per Tooth (fz = mm/th) for 3D milling/profiling (A)
ACutting Speed — Vc
m/min D1 — Diameter
ap ae min max mm 6,0 8,0 10,0 12,0 16,0 20,0 25,0
M
1
0,05 x D 0,55 x D 90 – 115 fz 0,300 0,400 0,500 0,540 0,720 0,900 1,125
2
0,05 x D 0,55 x D 60 – 80 fz 0,240 0,320 0,400 0,480 0,640 0,800 1,000
3
0,05 x D 0,55 x D 60 – 70 fz 0,240 0,320 0,400 0,480 0,640 0,800 1,000
S
1
0,05 x D 0,55 x D 50 – 90 fz 0,270 0,360 0,450 0,500 0,650 0,800 1,000
2
0,05 x D 0,55 x D 50 – 80 fz 0,240 0,320 0,400 0,480 0,600 0,700 0,900
3
0,05 x D 0,55 x D 25 – 40 fz 0,180 0,240 0,300 0,350 0,430 0,500 0,600
4
0,05 x D 0,55 x D 50 – 60 fz 0,210 0,280 0,350 0,420 0,560 0,700 0,875
70NS Metric
Geometrical Parameters
Ramping Guide for Circular and Linear Interpolation
Circular Interpolation Linear Interpolation
Allowed Range
of Hole Diameter
Calculated Length (mm) per Ramp Angle
diameter Ap1 max Rfm Rt Rc Xfm Yfm YD Number Ramp Angle (degree)
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] flutes Smallest Largest 1 2 3 4 5
6 0,32 6 0,67 0,375 0,338 0,75 1,26 6 8,52 12 18,12 9,06 6,03 4,52 3,61
8 0,42 8 0,89 0,500 0,450 1,00 1,68 6 11,36 16 24,16 12,08 8,05 6,03 4,82
10 0,53 10 1,12 0,625 0,562 1,25 2,10 6 14,2 20 30,20 15,09 10,06 7,54 6,02
12 0,63 12 1,34 0,750 0,674 1,50 2,52 6 17,04 24 36,24 18,11 12,07 9,05 7,23
16 0,84 16 1,79 1,000 0,915 2,00 3,36 6 22,72 32 48,31 24,15 16,09 12,06 9,64
20 1,05 20 2,23 1,250 1,124 2,50 4,20 6 28,4 40 60,39 30,19 20,11 15,08 12,05
25 1,25 25 2,90 1,5625 1,405 3,1250 5,25 6 35,5 50 70,61 35,80 23,85 17,88 14,29
Recommended Feed 30% 30% 30% 30% 10%
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
Programming Data
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4U50 & 4U80
AEROSPACE ROUGHING
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NEW!
4U50 & 4U80
4U50
4U80
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Shallow pitch rougher.
4–6 flutes with variable spacing.
Short length of cut and 3 x D diameter neck length.
Stainless steel and high-temp alloys.
Centre cutting.
Shallow pitch rougher.
4–6 flutes with variable spacing.
Regular length of cut.
Stainless steel and high-temp alloys.
Centre cutting.
NEW!
New Weldon® shank
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Series 4U50 • Metric
High-Performance Solid Carbide End Mills • Roughing
High-Performance Roughers
End Mill Tolerances
D1 tolerance d11 D
tolerance h6
+ / -
≤ 3 -0,020/-0,080 ≤ 3 0/-0,006
> 3–6 -0,030/-0,105 > 3–6 0/-0,008
> 6–10 -0,040/-0,130 > 6–10 0/-0,009
> 10–18 -0,050/-0,160 > 10–18 0/-0,011
> 18–30 -0,065/-0,195 > 18–30 0/-0,013
catalogue number D1 D D3
length of cut
Ap1 max L3
length
L ReZU WS15PE
4U50M060R2TC 6,0 65,64 6,00 18,00 57 0,30 46431403
4U50M080R3TC 8,0 87,52 8,00 24,00 63 0,30 46431404
4U50M100R4TE 10,0 10 9,40 10,00 30,00 72 0,50 46431405
4U50M120R5TE 12,0 12 11,28 12,00 36,00 83 0,50 46431406
4U50M160R6TE 16,0 16 15,04 16,00 48,00 92 0,50 66431407
4U50M200R7TG 20,0 20 18,80 20,00 60,00 104 1,00 66431408
4U50M250R8TG 25,0 25 23,50 25,00 75,00 121 1,00 66431409
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Application Data • Series 4U50 • Metric
High-Performance Solid Carbide End Mills • Roughing
Indexable Milling I Solid End Milling I Holemaking I Turning
Material
Group
Side Milling (A)
and Slotting (B) WS15PE Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — Vc
m/min D1 — Diameter
ap ae ap min max mm 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0
M
1
0,8 x D 0,5 x D 0,75 x D 90 – 115 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
2
0,8 x D 0,4 x D 0,75 x D 60 – 80 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
3
0,8 x D 0,4 x D 0,75 x D 60 – 70 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
S
1
0,8 x D 0,4 x D 0,75 x D 50 – 90 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
2
0,8 x D 0,25 x D 0,3 x D 25 – 40 fz 0,019 0,026 0,032 0,037 0,042 0,046 0,050 0,054 0,061
3
0,8 x D 0,4 x D 0,75 x D 60 – 80 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
4
0,8 x D 0,3 x D 0,3 x D 50 – 60 fz 0,026 0,037 0,045 0,052 0,058 0,064 0,069 0,074 0,084
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
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Series 4U80 • Metric
High-Performance Solid Carbide End Mills • Roughing
High-Performance Roughers
End Mill Tolerances
D1 tolerance d11 D
tolerance h6
+ / -
≤ 3 -0,020/-0,080 ≤ 3 0/-0,006
> 3–6 -0,030/-0,105 > 3–6 0/-0,008
> 6–10 -0,040/-0,130 > 6–10 0/-0,009
> 10–18 -0,050/-0,160 > 10–18 0/-0,011
> 18–30 -0,065/-0,195 > 18–30 0/-0,013
catalogue number D1 D
length of cut
Ap1 max
length
L ReZU SS WS15PE AlTiN-MW
4U80M060R2TC 6,0 613,00 57 0,30 4 — 6431246 –
4U80M060R2WC 6,0 613,00 57 0,30 4 W – 6652714
4U80M080R3TC 8,0 816,00 63 0,30 4 — 6431247 –
4U80M080R3WC 8,0 816,00 63 0,30 4 W – 6652715
4U80M100R4TE 10,0 10 22,00 72 0,50 4 — 6431248 –
4U80M100R4WE 10,0 10 22,00 72 0,50 4 W – 6652716
4U80M120R5TE 12,0 12 26,00 83 0,50 4 — 6431249 –
4U80M120R5WE 12,0 12 26,00 83 0,50 4 W – 6652717
4U80M160R6TE 16,0 16 32,00 92 0,50 6 — 6431250 –
4U80M160R6WE 16,0 16 32,00 92 0,50 6 W – 6652718
4U80M200R7TG 20,0 20 38,00 104 1,00 6 — 6431401 –
4U80M250R8TG 25,0 25 45,00 121 1,00 6 — 6431402 –
NOTE: SS = Shank Style
W = Weldon
®
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Application Data • Series 4U80 • Metric
High-Performance Solid Carbide End Mills • Roughing
Indexable Milling I Solid End Milling I Holemaking I Turning
Material
Group
Side Milling (A)
and Slotting (B) WS15PE/ALTIN-MW Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — Vc
m/min D1 — Diameter
ap ae ap min max mm 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0
M
1
1 x D 0,5 x D 0,75 x D 90 – 115 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
2
1 x D 0,5 x D 0,75 x D 60 – 80 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
3
1 x D 0,5 x D 0,75 x D 60 – 70 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065 0,071
S
1
1 x D 0,3 x D 0,75 x D 50 – 90 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101 0,114
2
1 x D 0,3 x D 0,3 x D 25 – 40 fz 0,019 0,026 0,032 0,037 0,042 0,046 0,050 0,054 0,061
3
1 x D 0,4 x D 0,75 x D 60 – 80 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081 0,091
4
1 x D 0,4 x D 0,75 x D 50 – 60 fz 0,026 0,037 0,045 0,052 0,058 0,064 0,069 0,074 0,084
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
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49N9
ALUMINIUM ROUGHING
LINE EXPANSION
Language Version: WID_Advances2020_086_087_Metric November 1, 2019 3:23 PM
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3-Flute, 40 degree helix.
Coarse cord style roughing profile.
Protective chamfer configuration.
Extended neck for long-reach applications.
Centre cutting.
Chamfered pitch.
NEW!
49N9 Series
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Series 49N9 • Metric
High-Performance Solid Carbide End Mills • Aluminium
High-Performance Solid Carbide End Mills
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
catalogue number D1 D D3
length of cut
Ap1 max L3
length
L ReUNCOATED
49N906002.. 6,0 65,00 8,00 18,00 57 0,25 2510324
49N90601R2BT 6,0 65,00 13,00 18,00 57 0,25 6590507
49N908003.. 8,0 87,00 10,00 24,00 63 0,25 2510325
49N90801R3BT 8,0 87,00 16,00 24,00 63 0,25 6590508
49N910004.. 10,0 10 9,00 12,00 30,00 72 0,50 2510326
49N91001R4ET 10,0 10 9,00 22,00 30,00 72 0,50 6590509
49N912005.. 12,0 12 11,00 15,00 36,00 83 0,50 2510327
49N91201R5ET 12,0 12 11,00 26,00 36,00 83 0,50 6590510
49N916006.. 16,0 16 14,80 20,00 48,00 92 1,00 2510328
49N91601R6JT 16,0 16 14,80 32,00 48,00 92 1,00 6590521
49N920007.. 20,0 20 18,70 24,00 60,00 104 1,00 2510329
49N92001R7JT 20,0 20 18,70 38,00 60,00 104 1,00 6590522
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High-Performance Solid Carbide End Mills
Application Data • Series 49N9 • Metric
High-Performance Solid Carbide End Mills • Aluminium
Indexable Milling I Solid End Milling I Holemaking I Turning
Material
Group
Side Milling (A)
and Slotting (B) Uncoated Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B Cutting Speed — vc
m/min D1 — Diameter
ap ae ap min max mm 6,0 8,0 10,0 12,0 16,0 18,0 20,0
N
1
1 x D 0,5 x D 1 x D 500 – 2000 fz 0,072 0,096 0,120 0,144 0,192 0,216 0,240
2
1 x D 0,5 x D 1 x D 500 – 1500 fz 0,065 0,086 0,108 0,130 0,173 0,194 0,216
3
1 x D 0,5 x D 1 x D 500 – 1500 fz 0,050 0,067 0,084 0,101 0,134 0,151 0,168
4
1 x D 0,5 x D 1 x D 400 – 750 fz 0,058 0,077 0,096 0,115 0,154 0,173 0,192
5
1 x D 0,5 x D 1 x D 250 – 1000 fz 0,065 0,086 0,108 0,130 0,173 0,194 0,216
NOTE: For cutting aluminium with high silicon, TiCN coating is recommended.
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 12mm.
Language Version: WID_Advances2020_090_091_Metric November 1, 2019 3:27 PM
D503
HIGH-PERFORMANCE FINISHING
LINE EXPANSION
Language Version: WID_Advances2020_090_091_Metric November 1, 2019 3:27 PM
NEW!
widia.com
Series D503, D513
3-flute, 45° helix.
Centre cutting.
Language Version: WID_Advances2020_092_093_Metric November 5, 2019 3:02 PM
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N
Sv v
Hv v
Series D503 D513 • Metric
High-Performance Solid Carbide End Mills • Finishing
High-Performance Solid Carbide End Mills
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/-0,006
> 3–6 -0,020/-0,038 > 3–6 0/-0,008
> 6–10 -0,025/-0,047 > 6–10 0/-0,009
> 10–18 -0,032/-0,059 > 10–18 0/-0,011
> 18–30 -0,040/-0,073 > 18–30 0/-0,013
catalogue number D1 D
length of cut
Ap1 max
length
L SS TIALN TIALN-RW
D50302002RW 2,0 63,00 50 W1661574 –
D503025C2W 2,5 63,00 50 W6613012 –
D50303002RW 3,0 64,00 50 W1661578 –
D503030C2W 3,0 64,00 50 W6613013 –
D51303002RW 3,0 67,00 57 W1661680 –
D513035C2W 3,5 67,00 57 W6613014 –
D50304002RW 4,0 65,00 54 W1661583 –
D503040C2W 4,0 65,00 54 W6613015 –
D51304002RW 4,0 68,00 57 W1661684 –
D50305002RW 5,0 66,00 54 W– 1661588
D51305002RW 5,0 610,00 57 W1661688 –
D50306002RW 6,0 67,00 54 W1661593 –
D503060C2W 6,0 67,00 54 W6613016 –
D51306002RW 6,0 610,00 57 W1661692 –
D503080C3W 8,0 89,00 58 W6613017 –
D50308003RW 8,0 89,00 58 W1661603 –
D51308003RW 8,0 816,00 63 W1661701 –
D503100C4W 10,0 10 11,00 66 W6613018 –
D51310004RW 10,0 10 19,00 72 W1661710 –
D503120C5W 12,0 12 12,00 73 W6613019 –
D51312005RW 12,0 12 22,00 83 W1661715 –
D51314014RW 14,0 14 22,00 83 W– 1661720
D51316006RW 16,0 16 26,00 92 W1661725 –
NOTE: SS = Shank Style
W = Weldon
®
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Application Data • Series D503 • Metric
High-Performance Solid Carbide End Mills • Finishing
Indexable Milling I Solid End Milling I Holemaking I Turning
Material
Group
Side Milling (A)
and Slotting (B) TiAlN Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B
Cutting Speed
— vc
m/min
D1 — Diameter
ap ae ap min max mm 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0
P
0
0,75 x D 0,4 x D 0,5 x D 150 – 200 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
1
0,75 x D 0,4 x D 0,5 x D 150 – 200 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
2
0,75 x D 0,4 x D 0,5 x D 140 – 190 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
3
0,75 x D 0,4 x D 0,5 x D 120 – 160 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
4
0,75 x D 0,4 x D 0,3 x D 90 – 150 fz 0,010 0,016 0,021 0,027 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088
5
0,75 x D 0,4 x D 0,5 x D 60 – 100 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
6
0,75 x D 0,4 x D 0,3 x D 50 – 75 fz 0,008 0,012 0,016 0,020 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065
M
1
0,75 x D 0,4 x D 0,5 x D 90 – 115 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
2
0,75 x D 0,4 x D 0,5 x D 60 – 80 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
3
0,75 x D 0,4 x D 0,5 x D 60 – 70 fz 0,008 0,012 0,016 0,020 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065
K
1
0,75 x D 0,4 x D 0,5 x D 120 – 150 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
2
0,75 x D 0,4 x D 0,5 x D 110 – 140 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
3
0,75 x D 0,4 x D 0,5 x D 110 – 130 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
S
1
0,75 x D 0,4 x D 0,3 x D 50 – 90 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
2
0,75 x D 0,4 x D 0,3 x D 25 – 40 fz 0,006 0,009 0,013 0,016 0,019 0,026 0,032 0,037 0,042 0,046 0,050 0,054
3
0,75 x D 0,4 x D 0,3 x D 60 – 80 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
4
0,75 x D 0,4 x D 0,5 x D 50 – 60 fz 0,007 0,011 0,016 0,021 0,026 0,037 0,045 0,052 0,058 0,064 0,069 0,074
H1
0,75 x D 0,4 x D 0,3 x D 80 – 140 fz 0,010 0,016 0,021 0,027 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on greater than 12mm diameters.
Application Data • Series D513 • Metric
Material
Group
Side Milling (A)
and Slotting (B) TiAlN Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B
Cutting Speed
— vc
m/min
D1 — Diameter
ap ae ap min max mm 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0
P
0
1,25 x D 0,2 x D 0,25 x D 150 – 200 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
1
1,25 x D 0,2 x D 0,25 x D 150 – 200 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
2
1,25 x D 0,2 x D 0,25 x D 140 – 190 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
3
1,25 x D 0,2 x D 0,25 x D 120 – 160 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
4
1,25 x D 0,2 x D 0,25 x D 90 – 150 fz 0,010 0,016 0,021 0,027 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088
5
1,25 x D 0,2 x D 0,25 x D 60 – 100 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
6
1,25 x D 0,2 x D 0,25 x D 50 – 75 fz 0,008 0,012 0,016 0,020 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065
M
1
1,25 x D 0,2 x D 0,25 x D 90 – 115 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
2
1,25 x D 0,2 x D 0,25 x D 60 – 80 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
3
1,25 x D 0,2 x D 0,25 x D 60 – 70 fz 0,008 0,012 0,016 0,020 0,025 0,034 0,040 0,047 0,052 0,057 0,061 0,065
K
1
1,25 x D 0,2 x D 0,25 x D 120 – 150 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
2
1,25 x D 0,2 x D 0,25 x D 110 – 140 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
3
1,25 x D 0,2 x D 0,25 x D 110 – 130 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
S
1
1,25 x D 0,2 x D 0,25 x D 50 – 90 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
2
1,25 x D 0,2 x D 0,25 x D 25 – 40 fz 0,006 0,009 0,013 0,016 0,019 0,026 0,032 0,037 0,042 0,046 0,050 0,054
3
1,25 x D 0,2 x D 0,25 x D 60 – 80 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
4
1,25 x D 0,2 x D 0,25 x D 50 – 60 fz 0,007 0,011 0,016 0,021 0,026 0,037 0,045 0,052 0,058 0,064 0,069 0,074
H1
1,25 x D 0,2 X D 0,25 x D 80 – 140 fz 0,010 0,016 0,021 0,027 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Language Version: WID_Advances2020_094_095_Metric November 1, 2019 3:30 PM
GP
THE EVOLUTION OF A SOLID
CARBIDE END MILL REVOLUTION
4-FLUTE RADIUS END MILLS
Language Version: WID_Advances2020_094_095_Metric November 1, 2019 3:30 PM
The WIDIA-Hanita™ solid carbide end mill product lines have
built a strong ongoing reputation of continuous development
and diversification.
GP 4-Flute Radius End Mills
WIDIA-Hanita general purpose end mills offer plunging, slotting, and profiling
for a wide range of materials and applications. Designed to provide high
metal removal rates and excellent surface conditions at a value price. A wide
range of diameters, lengths, and corner styles (such as chamfered, sharp
edge, and ball nose) are available from stock.
Radius Series — 4004/4014/4024
• Centre cutting.
• Steel, stainless steel, and cast iron.
• Radius corner for extended tool life.
• Regular, long, and extra long length of cut.
widia.com
Language Version: WID_Advances2020_096_097_Metric November 1, 2019 3:32 PM
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Series 4004 4014 4024 • Radius • Metric
General Purpose Solid Carbide End Mills • Roughing/Finishing
General Purpose Solid Carbide End Mills
catalogue number D1 D
length of cut
Ap1 max
length
L ReTIALN
40040200T006R050 2,0 36,30 38 0,50 6337590
40040300T009R050 3,0 39,50 38 0,50 6337731
40040300T009R100 3,0 39,50 38 1,00 6337732
40140300T019R050 3,0 319,00 63 0,50 6337892
40240300T025R050 3,0 325,00 75 0,50 6338335
40040400T011R050 4,0 411,00 50 0,50 6337733
40040400T011R100 4,0 411,00 50 1,00 6337734
40140400T019R050 4,0 419,00 63 0,50 6337893
40140400T019R100 4,0 419,00 63 1,00 6337894
40240400T031R050 4,0 431,00 75 0,50 6338336
40240400T031R100 4,0 431,00 75 1,00 6338337
40040500T013R050 5,0 513,00 50 0,50 6337735
40140500T030R050 5,0 530,00 75 0,50 6337895
40140500T030R100 5,0 530,00 75 1,00 6337896
40040600T016R100 6,0 616,00 50 1,00 6337737
40040600T016R050 6,0 616,00 50 0,50 6337736
40140600T028R050 6,0 628,00 75 0,50 6337897
40140600T028R100 6,0 628,00 75 1,00 6337898
40240600T038R050 6,0 638,00 100 0,50 6338338
40240600T038R100 6,0 638,00 100 1,00 6338339
40040800T020R100 8,0 820,00 50 1,00 6337739
40040800T020R050 8,0 820,00 50 0,50 6337738
40140800T028R050 8,0 828,00 75 0,50 6337899
40140800T028R100 8,0 828,00 75 1,00 6337900
40240800T041R050 8,0 841,00 100 0,50 6338340
40240800T041R100 8,0 841,00 100 1,00 6338341
40041000T022R050 10,0 10 22,00 72 0,50 6337740
40041000T022R100 10,0 10 22,00 72 1,00 6337741
40141000T032R100 10,0 10 32,00 89 1,00 6337912
40141000T032R050 10,0 10 32,00 89 0,50 6337911
40241000T045R050 10,0 10 45,00 100 0,50 6338342
40241000T045R100 10,0 10 45,00 100 1,00 6338343
Language Version: WID_Advances2020_096_097_Metric November 1, 2019 3:32 PM
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NOTE: Refer to the NOVO
™
app for the complete GP end mill offering.
v rst choice
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Kv
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Series 4004 4014 4024 • Radius • Metric
General Purpose Solid Carbide End Mills • Roughing/Finishing
Indexable Milling I Solid End Milling I Holemaking I Turning
End Mill Tolerances
D1 tolerance e8 D
tolerance h6
+ / -
≤ 3 -0,014/-0,028 ≤ 3 0/0,006
> 3–6 -0,020/-0,038 > 3–6 0/0,008
> 6–10 -0,025/-0,047 > 6–10 0/0,009
> 10–18 -0,032/-0,059 > 10–18 0/0,011
> 18–30 -0,040/-0,073 > 18–30 0/0,013
catalogue number D1 D
length of cut
Ap1 max
length
L ReTIALN
40041200T025R100 12,0 12 25,00 89 1,00 6337743
40041200T025R050 12,0 12 25,00 89 0,50 6337742
40141200T045R050 12,0 12 45,00 100 0,50 6337913
40141200T045R100 12,0 12 45,00 100 1,00 6337914
40241200T075R050 12,0 12 75,00 150 0,50 6338344
40241200T075R100 12,0 12 75,00 150 1,00 6338345
40041600T032R100 16,0 16 32,00 92 1,00 6337745
40041600T032R050 16,0 16 32,00 92 0,50 6337744
40141600T056R100 16,0 16 56,00 110 1,00 6337916
40141600T056R050 16,0 16 56,00 110 0,50 6337915
40241600T075R050 16,0 16 75,00 150 0,50 6338346
40241600T075R100 16,0 16 75,00 150 1,00 6338347
40242000T075R050 20,0 20 75,00 150 0,50 6338349
(continued)
Language Version: WID_Advances2020_098_099_Metric November 1, 2019 3:35 PM
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General Purpose Solid Carbide End Mills • Roughing/Finishing
General Purpose Solid Carbide End Mills
Mate-
rial
Group
Side Milling (A)
and Slotting (B) TiAlN Recommended feed per tooth (fz = mm/th) for side milling (A).
For slotting (B), reduce fz by 20%.
A B
Cutting Speed
— Vc
m/min
D1 — Diameter
ap ae ap min max mm 1,0 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0
P
0
Ap1 max 0,1 x D 0,5 x D 150 – 200 fz 0,007 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
1
Ap1 max 0,1 x D 0,5 x D 150 – 200 fz 0,007 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
2
Ap1 max 0,1 x D 0,5 x D 140 – 190 fz 0,007 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
3
Ap1 max 0,1 x D 0,5 x D 120 – 160 fz 0,006 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
4
Ap1 max 0,1 x D 0,5 x D 90 – 150 fz 0,005 0,010 0,016 0,021 0,027 0,033 0,045 0,054 0,062 0,070 0,077 0,083 0,088
M1
Ap1 max 0,1 x D 0,5 x D 90 – 115 fz 0,006 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
2
Ap1 max 0,1 x D 0,5 x D 60 – 80 fz 0,005 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,076 0,081
K1
Ap1 max 0,1 x D 0,5 x D 120 – 150 fz 0,007 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,108 0,114
2
Ap1 max 0,1 x D 0,5 x D 110 – 140 fz 0,006 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,095 0,101
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on greater than 12mm diameters.
Application Data • 4004 4014 4024 Series • TiAlN • Metric
Language Version: WID_Advances2020_098_099_Metric November 1, 2019 3:35 PM
Export Compatibility to Mastercam®
Select tools, save into “job lists”.
Interactive feed & speed calculators.
Find inventory availability.
Download 2-D and 3-D models.
Easy interface with many CAM and
tool management data systems.
WIDIA.COM/NOVO
The NOVO™ Application
Provides the Digital Power
To Get Information Quicker
Than Ever Before.
Language Version: WID_Advances2020_100_101_Metric November 5, 2019 2:38 PM
TDMX
STABILITY AND RELIABILITY
COMBINED INTO ONE MODULAR
DRILL SYSTEM
TOP DRILL
™ MODULAR X
WIDIA™ TOP DRILL Modular X (TDMX) is the ultimate
choice for high-demanding drilling applications when
stability and reliability are required.
Language Version: WID_Advances2020_100_101_Metric November 5, 2019 2:38 PM
NEW!
NEW!
TOP DRILL
™ MODULAR X
Standard cutter bodies in 1.5 x D, 3 x D, 5 x D, 8 x D, and 12 x D.
Insert diameter range from 16mm up to 40mm.
One geometry and grade to cover steel and cast iron applications.
widia.com
FPE: P, M, K Flat bottom drilling, stacked plates,
piloting for deep-hole drilling.
New 1.5 x D and 12 x D bodies
Easy to Apply
Front clamping design. No need to disassemble the body
from the holder to change insert.
Easy insert nomenclature logic to identify the targeted material group.
Platform
Increased Stability and Performance
Highly engineered pocket seat design to ensure maximum stability, even in
challenging applications like cross hole, inclined entry/exit, and interrupted cuts.
Suitable for high feed rates.
Flanged shank for higher rigidity.
Polished flutes for improved chip evacuation.
Brand new WP40PD grade for longer tool life in steel and cast iron applications.
Language Version: WID_Advances2020_102_103_Metric November 1, 2019 3:40 PM
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Modular Drills • TOP DRILL Modular X
• Augmented insert stability thanks to the highly engineered
pocket seat design.
• Front clamping for an easy insert change, without
disassembling the holder from the machine spindle.
• Diameter range from 16mm up to 40mm.
• L/D ratio of 1.5 x D, 3 x D, 5 x D, 8 x D, and 12 x D.
WIDIA™
SHINING
MOMENT
Steel
Material: Fe510/1.0553/A441
Condition: rough surface
TDMX — Tube Sheet Drilling
P
TDMX — TOP DRILL™ Modular X
First choice for Steel
and Cast Iron drilling.
Flat bottom drilling,
stacked plates, piloting
for deep-hole drilling.
One geometry to cover two material groups in modular drilling.
PKPMK
NEW!
PK(M) FPE(M)
Specifications Competitor WIDIA
Diameter (mm) 25,6 25,6
Grade —WP40PD
Geometry —PK
Vc (m/min) 100 100
n (rev/min) 1,247 1,247
f (mm/rev) 0,33 0,35
Vf (mm/min) 400 437
LOC (mm) 50 50
Coolant Internal Emulsion Internal Emulsion
Tool Life (m) 30 48
Language Version: WID_Advances2020_102_103_Metric November 1, 2019 3:40 PM
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Modular Drills • TOP DRILL
™ Modular X
Polished Flutes
Improved chip evacuation.
Coolant Channels
Coolant channel exit right
behind the cutting edge.
Double-Seating Angle
Ensure the maximum stability
under severe cutting conditions.
Gash
Gash is included in the carbide
tip geometry to protect the
steel body from the chips.
Pocket Seat
Extra-stable pocket seat design to
increase stability to securely face
high-demanding applications.
Front Clamping
Two standard screws to clamp
and unclamp the insert, without
disassembling the tool from the holder.
Margins
Margin lands on the entire body
length to ensure the straightness
and increased hole quality.
Flanged Shank
Increase the overall drill stability,
above all in deep-drilling applications.
SL Shank
Cylindrical shank with flat:
suitable for machining
centres, as well as
turning centres.
TDMX Pocket Seat — Technical Details
TDMX Body — Technical Details
Coolant Channels
Clamping Screw
Front clamping for an easy-to-change insert.
Ejection Pin
Necessary to remove the insert due to
the extreme tight pocket seat tolerance.
Indexable Milling I Solid End Milling I Holemaking I Turning
Language Version: WID_Advances2020_104_105_Metric November 1, 2019 3:43 PM
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TDMX Components
Modular Drills • TOP DRILL Modular X
TDMX — TOP DRILL™ Modular X
Drilling is not always a simple, straightforward job. Workpiece instability, vibrations, and chip control are just a few challenges typically
encountered in drilling applications. In addition to these challenges, the cost per hole becomes a critical subject in many shops with
pressure to achieve sustainable production at the lowest cost possible. The TOP DRILL Modular X (TDMX) holemaking solution is able
to address such machining applications and economic requirements with ease.
Tube sheets, baffles, I-beams, valves, axles, and track drive units are just a few examples of components that can be machined
with more confidence thanks to the TDMX drill, its material-specific inserts, and optimised body design.
4,500
6,950
Competitor
19-224648
WIDIA™
HOLES
HOLES
Longer tool life, reliability, and increased chip control on a steel structural component
for a high-voltage electrical line customer
Baffles Tube Sheets I-Beams Cable Tensioner
- Post Tension System
Axles Track Drive
Components
Valves
The combination of an extra stable pocket seat design, reinforced cutting corners, and a through grade,
ensures increased process reliability and consequently longer tool life associated, with better hole quality.
The WP40PD grade provides the right toughness to face even the most unstable cutting conditions while
also suitable for MQL applications.
The PK(M) point geometry is designed to operate high feed rates and provide the right guidance for improved hole straightness.
The FPE(M) flat bottom geometry is the solution to address the most challenging operations such as thin stack plate drilling,
half holes, and any other applications where the standard 140° shows limits. FPE(M) can also be used as pilot for deep-hole drills.
WIDIA™
SHINING
MOMENT
Specifications Competitor WIDIA
Tool body Dia. 17mm 3 x D TDMX
Insert —TDMX
Grade —WP40PD
Diameter 17,99mm 18mm
L/D Ratio 1.5 x D 3 x D
LOC 20mm (.787")20mm (.787")
Cutting Speed Vc 70m/min (210 SFM) 70m/min 210sfm
Feed Rate in 0,25mm/rev (.0098 IPR) .25mm/rev (.0098ipr)
Coolant Internal MQL
Tool Life 4500 Holes 6950 Holes
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Assembly
1
1
2
2
4
Assembling and Disassembling Instructions
Clamping screw loosening Insert pushing out
Further clamping screw loosening
Insert positioning Insert clamping
Disassembly
aligned sticking out
flush
mounted
gap
exists
in 2 revolutions, insert
will be secured
gap remains
return to initial
situation
clamping screw clearly
sticking out
Insert removal
gap
closed torque
3
Modular Drills • TOP DRILL
™ Modular X
Indexable Milling I Solid End Milling I Holemaking I Turning
Drill diameter Torque
ø 16–19,999mm 1,5 Nm
ø 20–23,999mm 2,1 Nm
ø 24–27,999mm 3,0 Nm
ø 28–40,000mm 4,5 Nm
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NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
L5 is dependent on the insert.
order number catalogue number SSC D1 D1 max LS D L L1 L4 max
6680951 TDMX160R1SL20M A16,000 16,999 50 20 106 56 26
6680952 TDMX170R1SL20M B17,000 17,999 50 20 109 59 27
6680953 TDMX180R1SL25M C18,000 18,999 56 25 118 62 29
6680954 TDMX190R1SL25M D19,000 19,999 56 25 121 65 30
6680955 TDMX200R1SL25M E20,000 20,999 56 25 124 68 32
6680956 TDMX210R1SL25M F21,000 21,999 56 25 127 71 33
6680957 TDMX220R1SL25M G22,000 22,999 56 25 130 74 35
6680958 TDMX230R1SL25M H23,000 23,999 56 25 133 77 36
6680959 TDMX240R1SL32M I24,000 24,999 60 32 140 80 38
6680960 TDMX250R1SL32M J25,000 25,999 60 32 143 83 39
6680971 TDMX260R1SL32M K26,000 26,999 60 32 146 86 41
6680972 TDMX270R1SL32M L27,000 27,999 60 32 149 89 42
6680973 TDMX280R1SL32M M28,000 28,999 60 32 152 92 44
6680974 TDMX290R1SL32M N29,000 29,999 60 32 155 95 45
6680975 TDMX300R1SL32M O30,000 30,999 60 32 158 98 47
6680976 TDMX310R1SL32M P31,000 31,999 60 32 161 101 48
TDMX • 1.5 x D • Side Lock Shank • Metric
Modular Drills • TOP DRILL Modular X
TDMX — TOP DRILL™ Modular X
NEW!
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NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
L5 is dependent on the insert.
order number catalogue number SSC D1 D1 max LS D L L1 L4 max
6572091 TDMX160R3SL20M A16,000 16,999 50 20 131 81 51
6572092 TDMX170R3SL20M B17,000 17,999 50 20 136 86 54
6572093 TDMX180R3SL25M C18,000 18,999 56 25 146 90 57
6572094 TDMX190R3SL25M D19,000 19,999 56 25 151 95 60
6572096 TDMX200R3SL25M E20,000 20,999 56 25 155 99 63
6572097 TDMX210R3SL25M F21,000 21,999 56 25 160 104 66
6572098 TDMX220R3SL25M G22,000 22,999 56 25 164 108 69
6572099 TDMX230R3SL25M H23,000 23,999 56 25 169 113 72
6572100 TDMX240R3SL32M I24,000 24,999 60 32 177 117 75
6572101 TDMX250R3SL32M J25,000 25,999 60 32 182 122 78
6572102 TDMX260R3SL32M K26,000 26,999 60 32 186 126 81
6572104 TDMX270R3SL32M L27,000 27,999 60 32 191 131 84
6572105 TDMX280R3SL32M M28,000 28,999 60 32 195 135 87
6572106 TDMX290R3SL32M N29,000 29,999 60 32 200 140 90
6572107 TDMX300R3SL32M O30,000 30,999 60 32 204 144 93
6572108 TDMX310R3SL32M P31,000 31,999 60 32 209 149 96
6572109 TDMX320R3SL40M Q32,000 33,999 70 40 228 158 102
6572110 TDMX340R3SL40M R34,000 35,999 70 40 237 167 108
6572121 TDMX360R3SL40M S36,000 37,999 70 40 246 176 114
6572122 TDMX380R3SL40M T38,000 40,000 70 40 255 185 120
TDMX • 3 x D • Side Lock Shank • Metric
Modular Drills • TOP DRILL
™ Modular X
Indexable Milling I Solid End Milling I Holemaking I Turning
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order number catalogue number SSC D1 D1 max LS D L L1 L4 max
6572125 TDMX160R5SL20M A16,000 16,999 50 20 165 115 85
6572126 TDMX170R5SL20M B17,000 17,999 50 20 172 122 90
6572127 TDMX180R5SL25M C18,000 18,999 56 25 184 128 95
6572128 TDMX190R5SL25M D19,000 19,999 56 25 191 135 100
6572129 TDMX200R5SL25M E20,000 20,999 56 25 197 141 105
6572130 TDMX210R5SL25M F21,000 21,999 56 25 204 148 110
6572141 TDMX220R5SL25M G22,000 22,999 56 25 210 154 115
6572142 TDMX230R5SL25M H23,000 23,999 56 25 217 161 120
6572143 TDMX240R5SL32M I24,000 24,999 60 32 227 167 125
6572144 TDMX250R5SL32M J25,000 25,999 60 32 234 174 130
6572145 TDMX260R5SL32M K26,000 26,999 60 32 240 180 135
6572146 TDMX270R5SL32M L27,000 27,999 60 32 247 187 140
6572147 TDMX280R5SL32M M28,000 28,999 60 32 253 193 145
6572148 TDMX290R5SL32M N29,000 29,999 60 32 260 200 150
6572149 TDMX300R5SL32M O30,000 30,999 60 32 266 206 155
6572150 TDMX310R5SL32M P31,000 31,999 60 32 273 213 160
6572151 TDMX320R5SL40M Q32,000 33,999 70 40 296 226 170
6572152 TDMX340R5SL40M R34,000 35,999 70 40 309 239 180
6572153 TDMX360R5SL40M S36,000 37,999 70 40 322 252 190
6572154 TDMX380R5SL40M T38,000 40,000 70 40 335 265 200
TDMX • 5 x D • Side Lock Shank • Metric
Modular Drills • TOP DRILL Modular X
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
L5 is dependent on the insert.
TDMX — TOP DRILL™ Modular X
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order number catalogue number SSC D1 D1 max LS D L L1 L4 max
6572155 TDMX160R8SL20M A16,000 16,999 50 20 216 166 136
6572156 TDMX170R8SL20M B17,000 17,999 50 20 226 176 144
6572157 TDMX180R8SL25M C18,000 18,999 56 25 241 185 152
6572158 TDMX190R8SL25M D19,000 19,999 56 25 251 195 160
6572159 TDMX200R8SL25M E20,000 20,999 56 25 260 204 168
6572160 TDMX210R8SL25M F21,000 21,999 56 25 270 214 176
6572171 TDMX220R8SL25M G22,000 22,999 56 25 279 223 184
6572172 TDMX230R8SL25M H23,000 23,999 56 25 289 233 192
6572173 TDMX240R8SL32M I24,000 24,999 60 32 302 242 200
6572174 TDMX250R8SL32M J25,000 25,999 60 32 312 252 208
6572175 TDMX260R8SL32M K26,000 26,999 60 32 321 261 216
6572176 TDMX270R8SL32M L27,000 27,999 60 32 331 271 224
6572177 TDMX280R8SL32M M28,000 28,999 60 32 340 280 232
6572178 TDMX290R8SL32M N29,000 29,999 60 32 350 290 240
6572179 TDMX300R8SL32M O30,000 30,999 60 32 359 299 248
6572180 TDMX310R8SL32M P31,000 31,999 60 32 369 309 256
6572181 TDMX320R8SL40M Q32,000 33,999 70 40 398 328 272
6572182 TDMX340R8SL40M R34,000 35,999 70 40 417 247 288
6572183 TDMX360R8SL40M S36,000 37,999 70 40 436 366 304
6572184 TDMX380R8SL40M T38,000 40,000 70 40 455 385 320
TDMX • 8 x D • Side Lock Shank • Metric
Modular Drills • TOP DRILL
™ Modular X
Indexable Milling I Solid End Milling I Holemaking I Turning
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
L5 is dependent on the insert.
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order number catalogue number SSC D1 D1 max LS D L L1 L4 max
6681017 TDMX160R12SF20M A16,000 16,999 50 20 284 234 204
6681018 TDMX170R12SF20M B17,000 17,999 50 20 298 248 216
6681019 TDMX180R12SF25M C18,000 18,999 56 25 317 261 228
6681020 TDMX190R12SF25M D19,000 19,999 56 25 331 275 240
6681041 TDMX200R12SF25M E20,000 20,999 56 25 344 288 252
6681042 TDMX210R12SF25M F21,000 21,999 56 25 358 302 264
6681043 TDMX220R12SF25M G22,000 22,999 56 25 371 315 276
6681044 TDMX230R12SF25M H23,000 23,999 56 25 385 329 288
6681045 TDMX240R12SF32M I24,000 24,999 60 32 402 342 300
6681046 TDMX250R12SF32M J25,000 25,999 60 32 416 356 312
6681047 TDMX260R12SF32M K26,000 26,999 60 32 429 369 324
6681049 TDMX270R12SF32M L27,000 27,999 60 32 443 383 336
6681050 TDMX280R12SF32M M28,000 28,999 60 32 456 396 348
6681051 TDMX290R12SF32M N29,000 29,999 60 32 470 410 360
6681052 TDMX300R12SF32M O30,000 30,999 60 32 483 423 372
6681053 TDMX310R12SF32M P31,000 31,999 60 32 497 437 384
TDMX • 12 x D • Flanged Round Shank • Metric
Modular Drills • TOP DRILL Modular X
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
L5 is dependent on the insert.
TDMX — TOP DRILL™ Modular X
NEW!
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111
Modular Drills • TOP DRILL
™ Modular X
v rst choice
j alternate choice
Pv
Mj
Kv
N
S
H
TDMX • Inserts • PK(M)
catalogue number D1 L5 SSC WP40PD
TDMX16000PKM 16,00 3,21 A6568446
TDMX16200PKM 16,20 3,25 A6568447
TDMX16281PKM 16,28 3,26 A6568448
TDMX16500PKM 16,50 3,30 A6568449
TDMX16667PKM 16,67 3,33 A6568450
TDMX17000PKM 17,00 3,39 B6568461
TDMX17064PKM 17,06 3,41 B6568462
TDMX17463PKM 17,46 3,48 B6568464
TDMX17500PKM 17,50 3,49 B6568465
TDMX17600PKM 17,60 3,50 B6568467
TDMX17800PKM 17,80 3,54 B6568471
TDMX17859PKM 17,86 3,55 B6568472
TDMX18000PKM 18,00 3,58 C6568473
TDMX18255PKM 18,26 3,64 C6568474
TDMX18500PKM 18,50 3,68 C6568475
TDMX18651PKM 18,65 3,71 C6568476
TDMX18800PKM 18,80 3,74 C6568477
TDMX19000PKM 19,00 3,78 D6568478
TDMX19050PKM 19,05 3,78 D6568479
TDMX19200PKM 19,20 3,81 D6568480
TDMX19270PKM 19,27 3,82 D6568481
TDMX19450PKM 19,45 3,86 D6568482
TDMX19500PKM 19,50 3,87 D6568483
TDMX19700PKM 19,70 3,90 D6568484
TDMX19840PKM 19,84 3,93 D6568485
TDMX20000PKM 20,00 3,97 E6568813
TDMX20100PKM 20,10 3,99 E6568814
TDMX20200PKM 20,20 4,01 E6568815
TDMX20239PKM 20,24 4,02 E6568816
TDMX20300PKM 20,30 4,03 E6568817
TDMX20400PKM 20,40 4,05 E6568818
TDMX20500PKM 20,50 4,06 E6568819
TDMX20600PKM 20,60 4,08 E6568820
TDMX20650PKM 20,65 4,09 E6568841
TDMX20700PKM 20,70 4,10 E6568842
TDMX20800PKM 20,80 4,12 E6568843
Indexable Milling I Solid End Milling I Holemaking I Turning
Language Version: WID_Advances2020_112_113_Metric November 5, 2019 3:04 PM
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(continued)
Modular Drills • TOP DRILL Modular X
v rst choice
j alternate choice
Pv
Mj
Kv
N
S
H
TDMX • Inserts • PK(M)
catalogue number D1 L5 SSC WP40PD
TDMX20900PKM 20,90 4,14 E6568844
TDMX21000PKM 21,00 4,16 F6568845
TDMX21430PKM 21,43 4,23 F6568846
TDMX21500PKM 21,50 4,25 F6568847
TDMX22000PKM 22,00 4,35 G6568848
TDMX22225PKM 22,23 4,39 G6568849
TDMX22450PKM 22,45 4,44 G6568850
TDMX22500PKM 22,50 4,44 G6568851
TDMX23000PKM 23,00 4,54 H6568852
TDMX23500PKM 23,50 4,63 H6568853
TDMX23813PKM 23,81 4,68 H6568854
TDMX24000PKM 24,00 4,73 I6568856
TDMX24500PKM 24,50 4,82 I6568857
TDMX24605PKM 24,61 4,84 I6568858
TDMX25000PKM 25,00 4,91 J6568859
TDMX25400PKM 25,40 4,99 J6568860
TDMX25500PKM 25,50 5,01 J6568861
TDMX25670PKM 25,67 5,04 J6568862
TDMX25700PKM 25,70 5,04 J6568863
TDMX25760PKM 25,76 5,05 J6568864
TDMX25796PKM 25,80 5,06 J6568865
TDMX26000PKM 26,00 5,11 K6568866
TDMX26192PKM 26,19 5,15 K6568867
TDMX26400PKM 26,40 5,18 K6568868
TDMX26500PKM 26,50 5,20 K6568869
TDMX26589PKM 26,59 5,22 K6568870
TDMX27000PKM 27,00 5,29 L6568871
TDMX27500PKM 27,50 5,38 L6568872
TDMX27780PKM 27,78 5,43 L6568873
TDMX28000PKM 28,00 5,49 M6568874
TDMX28176PKM 28,18 5,52 M6568875
TDMX28500PKM 28,50 5,58 M6568876
TDMX28575PKM 28,58 5,59 M6568877
TDMX29000PKM 29,00 5,67 N6568878
TDMX29367PKM 29,37 5,74 N6568879
TDMX29500PKM 29,50 5,76 N6568880
TDMX — TOP DRILL™ Modular X
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113
Indexable Milling I Solid End Milling I Holemaking I Turning
(continued)
v rst choice
j alternate choice
Pv
Mj
Kv
N
S
H
TDMX • Inserts • PK(M)
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
Metric
tolerance
D1 tolerance k8
8–10 0,000/+0,022
>10–17 0,000/+0,027
>17–18 0,000/+0,027
>18–21 0,000/+0,033
catalogue number D1 L5 SSC WP40PD
TDMX29764PKM 29,76 5,81 N6568891
TDMX30000PKM 30,00 5,87 O6568892
TDMX30163PKM 30,16 5,90 O6568893
TDMX30500PKM 30,50 5,96 O6568896
TDMX30955PKM 30,96 6,04 O6568897
TDMX31000PKM 31,00 6,05 P6568898
TDMX31500PKM 31,50 6,14 P6568899
TDMX31750PKM 31,75 6,18 P6568900
TDMX32000PKM 32,00 6,25 Q6568901
TDMX32500PKM 32,50 6,34 Q6568902
TDMX33000PKM 33,00 6,43 Q6568903
TDMX33338PKM 33,34 6,49 Q6568904
TDMX34000PKM 34,00 6,61 R6568905
TDMX34130PKM 34,13 6,64 R6568906
TDMX34925PKM 34,93 6,78 R6568907
TDMX35000PKM 35,00 6,79 R6568908
TDMX35500PKM 35,50 6,89 R6568909
TDMX36000PKM 36,00 7,00 S6568910
TDMX36500PKM 36,50 7,09 S6568911
TDMX37000PKM 37,00 7,18 S6568912
TDMX37500PKM 37,50 7,27 S6568913
TDMX38000PKM 38,00 7,36 T6568914
TDMX38100PKM 38,10 7,38 T6568915
TDMX38500PKM 38,50 7,46 T6568916
TDMX39000PKM 39,00 7,55 T6568917
TDMX39289PKM 39,29 7,60 T6568918
TDMX39500PKM 39,50 7,64 T6568919
TDMX40000PKM 40,00 7,73 T6568920
Modular Drills • TOP DRILL
™ Modular X
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v rst choice
j alternate choice
Pv
Mj
Kv
N
S
H
TDMX • Inserts • FPE(M)
Modular Drills • TOP DRILL Modular X
catalogue number D1 L5 SSC WP40PD
TDMX16000FPEM 16,00 1,16 A6693048
TDMX16281FPEM 16,28 1,17 A6693049
TDMX16500FPEM 16,50 1,17 A6693050
TDMX16667FPEM 16,67 1,17 A6693111
TDMX17000FPEM 17,00 1,18 B6693112
TDMX17064FPEM 17,06 1,18 B6693113
TDMX17500FPEM 17,50 1,19 B6693114
TDMX18000FPEM 18,00 1,28 C6693115
TDMX18500FPEM 18,50 1,28 C6693116
TDMX19000FPEM 19,00 1,29 D6693117
TDMX19050FPEM 19,05 1,29 D6693118
TDMX19500FPEM 19,50 1,30 D6693119
TDMX19840FPEM 19,84 1,31 D6693120
TDMX20000FPEM 20,00 1,39 E6693131
TDMX20500FPEM 20,50 1,40 E6693132
TDMX21000FPEM 21,00 1,40 F6693133
TDMX21500FPEM 21,50 1,41 F6693134
TDMX22000FPEM 22,00 1,50 G6693135
TDMX22500FPEM 22,50 1,51 G6693136
TDMX23000FPEM 23,00 1,51 H6693137
TDMX23500FPEM 23,50 1,52 H6693138
TDMX24000FPEM 24,00 1,61 I6693139
TDMX24500FPEM 24,50 1,62 I6693140
TDMX25000FPEM 25,00 1,62 J6693151
TDMX25400FPEM 25,40 1,63 J6693152
TDMX25500FPEM 25,50 1,63 J6693153
TDMX26000FPEM 26,00 1,72 K6693154
TDMX26400FPEM 26,40 1,72 K6693194
TDMX26500FPEM 26,50 1,72 K6693155
TDMX27000FPEM 27,00 1,73 L6693156
TDMX27500FPEM 27,50 1,74 L6693157
TDMX28000FPEM 28,00 1,83 M6693158
TDMX28500FPEM 28,50 1,83 M6693160
TDMX29000FPEM 29,00 1,84 N6693161
TDMX29500FPEM 29,50 1,85 N6693162
TDMX30000FPEM 30,00 1,93 O6693163
TDMX — TOP DRILL™ Modular X
NEW!
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115
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
v rst choice
j alternate choice
Pv
Mj
Kv
N
S
H
TDMX • Inserts • FPE(M)
Modular Drills • TOP DRILL
™ Modular X
Metric
tolerance
D1 tolerance k8
8–10 0,000/+0,022
>10–17 0,000/+0,027
>17–18 0,000/+0,027
>18–21 0,000/+0,033
catalogue number D1 L5 SSC WP40PD
TDMX30500FPEM 30,50 1,94 O6693164
TDMX31000FPEM 31,00 1,94 P6693165
TDMX31500FPEM 31,50 1,95 P6693166
TDMX31750FPEM 31,75 1,95 P6693167
TDMX32000FPEM 32,00 2,08 Q6693168
TDMX32500FPEM 32,50 2,08 Q6693169
TDMX33000FPEM 33,00 2,09 Q6693170
TDMX34000FPEM 34,00 2,10 R6693181
TDMX35000FPEM 35,00 2,11 R6693182
TDMX35500FPEM 35,50 2,12 R6693183
TDMX36000FPEM 36,00 2,29 S6693184
TDMX36500FPEM 36,50 2,29 S6693185
TDMX37000FPEM 37,00 2,30 S6693186
TDMX37500FPEM 37,50 2,30 S6693187
TDMX38000FPEM 38,00 2,31 T6693188
TDMX38100FPEM 38,10 2,31 T6693189
TDMX38500FPEM 38,50 2,32 T6693190
TDMX39000FPEM 39,00 2,32 T6693191
TDMX39500FPEM 39,50 2,33 T6693192
TDMX40000FPEM 40,00 2,33 T6693193
(continued)
Indexable Milling I Solid End Milling I Holemaking I Turning
NEW!
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TDMX — TOP DRILL™ Modular X
Application Data • PK(M) • WP40PD • Metric
Modular Drills • TOP DRILL Modular X
NOTE: Through coolant recommended for greater than 3 x D applications.
Material group M is recommended for secondary applications.
Application Data • FPE(M) • WP40PD • Metric
NOTE: Through coolant recommended for greater than 3 x D applications.
Material group M is recommended for secondary applications.
Material
Group
Cutting Speed — Vc Recommended Feed Rate (f) by Diameter
Range — m/min
min Starting
Value max Tool Diameter
(mm) 16,0 20,0 25,0 32,0 40,0
P
1
90
125
170 mm/r 0,19–0,45 0,25–0,48 0,25–0,52 0,28–0,57 0,29–0,60
2
105
140
180 mm/r 0,23–0,46 0,28–0,50 0,30–0,52 0,33–0,57 0,35–0,60
3
50
75
100 mm/r 0,23–0,46 0,28–0,50 0,30–0,52 0,33–0,57 0,35–0,60
4
50
75
100 mm/r 0,19–0,45 0,22–0,48 0,25–0,50 0,28–0,55 0,29–0,58
5
50
65
80 mm/r 0,16–0,32 0,18–0,36 0,22–0,42 0,24–0,46 0,25–0,48
6
50
65
80 mm/r 0,16–0,32 0,18–0,36 0,22–0,42 0,24–0,46 0,25–0,48
M
1
40
80
110 mm/r 0,11–0,26 0,13–0,28 0,13–0,32 0,14–0,35 0,15–0,37
2
35
55
75 mm/r 0,11–0,26 0,13–0,28 0,13–0,32 0,14–0,35 0,15–0,37
3
20
35
50 mm/r 0,11–0,26 0,13–0,28 0,13–0,32 0,14–0,35 0,15–0,37
K
1
60
95
170 mm/r 0,25–0,48 0,28–0,52 0,32–0,56 0,35–0,62 0,37–0,65
2
60
75
90 mm/r 0,25–0,48 0,28–0,52 0,32–0,56 0,35–0,62 0,37–0,65
3
40
65
90 mm/r 0,21–0,44 0,23–0,48 0,25–0,50 0,28–0,55 0,29–0,58
Material
Group
Cutting Speed — Vc Recommended Feed Rate (f) by Diameter
Range — m/min
min Starting
Value max Tool Diameter
(mm) 16,0 20,0 25,0 32,0 40,0
P
1
110
140
170 mm/r 0,17–0,25 0,19–0,29 0,23–0,38 0,26–0,43 0,33–0,76
2
100
120
140 mm/r 0,19–0,25 0,22–0,29 0,29–0,38 0,32–0,43 0,33–0,76
3
80
100
120 mm/r 0,15–0,23 0,17–0,25 0,23–0,34 0,26–0,38 0,33–0,66
4
70
90
110 mm/r 0,13–0,23 0,14–0,25 0,18–0,34 0,21–0,38 0,26–0,66
M
1
40
60
80 mm/r 0,11–0,17 0,13–0,20 0,16–0,25 0,18–0,28 0,21–0,31
2
35
55
70 mm/r 0,11–0,17 0,13–0,20 0,16–0,25 0,18–0,28 0,21–0,31
3
20
40
60 mm/r 0,11–0,17 0,13–0,20 0,16–0,25 0,18–0,28 0,21–0,31
K
1
90
135
175 mm/r 0,19–0,25 0,22–0,29 0,29–0,38 0,32–0,43 0,33–0,76
2
80
120
140 mm/r 0,19–0,25 0,22–0,29 0,29–0,38 0,32–0,43 0,33–0,76
3
70
110
125 mm/r 0,18–0,26 0,21–0,29 0,23–0,37 0,25–0,42 0,27–0,57
S1
20
40
60 mm/r 0,11–0,17 0,13–0,20 0,16–0,25 0,18–0,28 0,21–0,31
3
15
30
45 mm/r 0,11–0,17 0,13–0,20 0,16–0,25 0,18–0,28 0,21–0,31
Language Version: WID_Advances2020_116_117_Metric November 5, 2019 2:39 PM
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117
Indexable Milling I Solid End Milling I Holemaking I Turning
NOTE: The diagrams above are used to determine the drive power, feed force, and torque. They are based on cutting force measurement in tempered steels in Cgr. 6. Tensile
strength: Rm = 600 N/mm2. The base cutting speed used is: vc = 80 m/min.
TDMX Application Notes • Power and Coolant Requirements
Drive Power (kW) Feed Force (kN) Torque (Nm)
Ò Drive power Ps [kW]
Drill diameter d1 [mm]
f = 0,50mm
f = 0,39mm
f = 0,16mm
Drill diameter d1 [mm] Drill diameter d1 [mm]
Ò Feed force Ff [kN] Ò Torque Md Md [Nm]
The following coolant pressure is recommended:
D
L new
D
L min
SSC
diameter
range D L min. L new
A16–16,999 11,2 12,5
B17–17,999 11,2 12,5
C18–18,999 12,2 13,6
D19–19,999 12,2 13,6
E20–20,999 13,2 14,7
F21–21,999 13,2 14,7
G22–22,999 14,2 15,8
H23–23,999 14,2 15,8
I24–24,999 15,2 16,9
J25–25,999 15,2 16,9
K26–26,999 16,2 18
L27–27,999 16,2 18
M28–28,999 17,2 19,1
N29–29,999 17,2 19,1
O30–30,999 18,2 20,2
P31–31,999 18,2 20,2
Q32–33,999 20,1 22,3
R34–35,999 20,1 22,3
S36–37,999 22,1 24,5
T38–40,000 22,1 24,5
TDMX • Regrinding Length • PK(M) • Metric
Modular Drills • TOP DRILL
™ Modular X
SSC
diameter
range D L min. L new
A16–16,999 9,8 10,8
B17–17,999 9,8 10,8
C18–18,999 10,6 11,7
D19–19,999 10,6 11,7
E20–20,999 11,4 12,6
F21–21,999 11,4 12,6
G22–22,999 12,1 13,4
H23–23,999 12,1 13,4
I24–24,999 13,0 14,4
J25–25,999 13,0 14,4
K26–26,999 13,8 15,3
L27–27,999 13,8 15,3
M28–28,999 14,8 16,4
N29–29,999 14,8 16,4
O30–30,999 15,6 17,3
P31–31,999 15,6 17,3
Q32–33,999 17,8 19,7
R34–35,999 17,8 19,7
S36–37,999 19,4 21,5
T38–40,000 19,4 21,5
TDMX • Regrinding Length • FPE(M) • Metric
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
f = 0,50mm f = 0,50mm
f = 0,39mm f = 0,39mm
f = 0,25mm
f = 0,25mm
f = 0,25mm
f = 0,16mm
f = 0,16mm
relative drilling depth coolant pressure
1–3 x D 8 bars
5 x D
12 bars
7 x D
20 bars
10 x D
30 bars
Language Version: WID_Advances2020_118_119_Metric November 1, 2019 4:26 PM
TOP CUT 4™
THE NEXT GENERATION
OF INDEXABLE DRILLING
Language Version: WID_Advances2020_118_119_Metric November 1, 2019 4:26 PM
One Comprehensive Platform
Standard diameter range covering 12–68mm
in 2 x D, 3 x D, 4 x D, and 5 x D.
Four real cutting edges on each insert for entire platform.
Eight insert sizes to cover complete diameter range.
Easy to Apply
No risk of mixing up inner and outer insert due to clear
visual differences.
Easy-to-change inserts, laser marked with geometries and grades.
Easy-to-use nomenclature guide enabling the tool body and the
related insert selection to avoid order failures.
Breadth of application capabilities include through and cross holes,
inclined entry and exit opportunity, 45º corner, half cylindrical,
concave, or chain drilling.
Various geometries and grades available.
WIDIA™ Top Cut 4™ (TC4) portfolio is a broad offering for
customers looking for a versatile indexable drilling platform.
Highly Versatile
widia.com
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Indexable Drills • Top Cut 4
Top Cut 4™
Top Cut 4 Inserts Expansion — Long Chip Materials — Non-Ferrous Materials.
Optimised insert positioning
to achieve the maximum drill
stability, hole tolerance, and
surface quality, above all in
deep-drilling applications.
Coolant Channels
Enhanced coolant holes to get more
lubrication at the cutting edge.
Chip Flute Exit
Steeper chip flute exit to
reduce the overall length
and increase rigidity.
Gash
Improved gash design on both insert
pocket seats for a better chip evacuation.
SL Shank Style
Metric portfolio: shank sizes are 20mm,
25mm, 32mm, and 40mm, based on the
cutting diameter for all the L/D ratios.
• 2x four true cutting edges.
• Cutting edge profile of central and periphery insert work together, leading to high
stabilisation of the drill, preventing drifting of the tool even on irregular surfaces.
• X-offset design to adjust diameter size on turning machines and optimise tolerances
on machining centres.
• Apply where speed and economy are prime considerations.
• Four grades to achieve higher tool life at accelerated speeds:
— WU25CH grade for highest metal removal rate in general applications.
— WU40PH grade for high toughness demands.
— WPK10CH grade for high-speed applications.
— WN10PH grade specific for aluminium and other non-ferrous materials.
Insert Positioning
-V36 WN10PH
First choice for
Non-Ferrous materials.
-V38
Ideal for long chipping materials.
PMS
N
-V34
First choice for machining Steel,
Cast Iron, and short chipping
materials. Suitable for severe
cutting conditions.
PKM
PK
-V36
First choice for Stainless Steel.
Suitable for deep drilling and
where low power consumption is
required.
Language Version: WID_Advances2020_120_121_Metric November 4, 2019 8:42 AM
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121
Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
Top Cut 4 Bodies Upgrade
L4 = 120
L4 = 120
L = 160
L = 153
Ø30
Ø30
Shorter overall length
Diameter 30mm, 4 x D example
The different insert positions show
the flat on the opposite side.
Gash
Optimised gash for improved chip flow and more
precise insert pocket seat positioning.
Current
Language Version: WID_Advances2020_122_123_Metric November 4, 2019 9:14 AM
122 widia.comwidia.com
Top Cut 4™
Diameter: 30mm 4 x D hole
Material: GAlSi 7 Mg
Standard multipurpose grade and geometry
Productivity
• Perfect combination of edge preparation and grade for aluminium machining.
• TiB2 based coating specific for non-ferrous materials.
• Optimal chip control and no built-up edge, even in very soft aluminiums.
Performance
• High cutting speed capability thanks to the state-of-the-art TiB2 coa ting.
• The WN10PH grade geometry is available on the inboard insert, as well as
on the outboard insert.
• Better general hole quality (surface and dimension) thanks to edge preparation
and coating combination when compared to a standard universal insert.
• Longer and predictable tool life leads to avoiding the generation of built-up edge.
Hole Quality — Surface Finish
-V36 WN10PH
Technical Details
• PSTS inserts.
• Positive and sharp cutting edge.
• First choice for aluminium and other non-ferrous materials.
• Periphery insert with wiper land.
-V36 WN10PH for Non-Ferrous Materials
First choice for Non-Ferrous materials.
Top Cut 4 Inserts Expansion — Non-Ferrous Materials.
-V36 WN10PH
N
Indexable Drills • Top Cut 4
Language Version: WID_Advances2020_122_123_Metric November 4, 2019 9:14 AM
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123
Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
Productivity
• Eliminates the formation of bird-nesting on the tool in long chip
materials drilling.
• Improves the chip formation dramatically to guarantee a smooth
chip flo w.
• No machine stops due to bad chip evacuation on low carbon steels,
stainless steels, and titanium — high process reliability.
Performance
• Larger feed rate window compared to the -V36 geometry when
applied to low carbon steels and stainless steel.
• -V38 geometry is available on the inboard insert, as well as on the
outboard insert.
• Better general hole quality (surface and dimension) thanks to the
improved chip flow:
— No drifting of the tool body causing deviation in the hole size.
— No contact of the chips with the hole surface causing bad finishing.
-V38 Chipbreaker Application Areas
The new -V38 geometry is the first choice when:
• The drilling application with Top Cut 4™ platform
bodies and inserts is applied to:
— Low carbon steel (typically P0 and P1).
— Stainless steels, such as AISI304, AISI316, and similar materials.
— Titanium alloys, like Grade 2 and Grade 5.
• Bird-nesting on the tool body is an issue.
• Vibrations are generated due to a bad chip flow. Chip can’t evacuate
from the hole and generates big noise during machining.
• Bad surface quality caused by the chip in contact with the hole.
• Bigger hole size. Bad chip flow can generate tool drifting.
• Lower power consumption and less torque are needed.
Technical Details
• PSTS inserts.
• Special edge geometry for more effective chipbreaking action.
• First choice for low carbon steel, stainless steel, and super alloys.
• Periphery insert with wiper land.
-V38 Chipbreaker
PMS
-V38
Ideal for long chip materials.
Top Cut 4 Inserts Expansion — Long Chip Materials.
Disconnected edge with balanced
cursive and straight edges.
Donut-shaped, dimple
design chipbreaker. 2° rake angle
with sharp edge.
Language Version: WID_Advances2020_124_125_Metric November 5, 2019 3:06 PM
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Top Cut 4™
order number catalogue number D1 D1 max D L1 L4 max L5 LS SSC
periphery
insert centre insert
5537778 TCF120R2SLR20MA 12,00 12,50 20 43,4 24,4 0,43 50,00 ATCF040204AP TCF040203AC
5537779 TCF125R2SLR20MA 12,50 13,00 20 44,5 25,5 0,45 50,00 ATCF040204AP TCF040203AC
5537860 TCF127R2SLR20MA 12,70 13,20 20 45,9 25,9 0,46 50,00 ATCF040204AP TCF040203AC
5537861 TCF130R2SLR20MA 13,00 13,50 20 46,5 26,5 0,47 50,00 ATCF040204AP TCF040203AC
5537862 TCF135R2SLR20MA 13,50 14,00 20 48,5 27,5 0,48 50,00 ATCF040204AP TCF040203AC
5577828 TCF140R2SLR25MB 14,00 14,50 25 48,5 28,5 0,49 56,00 BTCF050204BP TCF060203BC
5577829 TCF145R2SLR25MB 14,50 15,00 25 49,5 29,5 0,52 56,00 BTCF050204BP TCF060203BC
5577920 TCF150R2SLR25MB 15,00 15,50 25 51,5 30,5 0,55 56,00 BTCF050204BP TCF060203BC
5577921 TCF155R2SLR25MB 15,50 16,00 25 53,6 31,6 0,56 56,00 BTCF050204BP TCF060203BC
5577922 TCF160R2SLR25MB 16,00 16,50 25 54,6 32,6 0,58 56,00 BTCF050204BP TCF060203BC
5577923 TCF165R2SLR25MB 16,50 17,00 25 56,6 33,6 0,60 56,00 BTCF050204BP TCF060203BC
5577924 TCF170R2SLR25MB 17,00 17,50 25 57,6 34,6 0,61 56,00 BTCF050204BP TCF060203BC
5577925 TCF175R2SLR25MB 17,50 18,00 25 59,6 35,6 0,63 56,00 BTCF050204BP TCF060203BC
5577926 TCF180R2SLR25MB 18,00 18,50 25 60,6 36,6 0,64 56,00 BTCF050204BP TCF060203BC
5577927 TCF185R2SLR25MB 18,50 19,00 25 62,7 37,7 0,65 56,00 BTCF050204BP TCF060203BC
5578820 TCF190R2SLR25MC 19,00 19,50 25 63,7 38,7 0,68 56,00 CTCF070306CP TCF070304CC
5578821 TCF195R2SLR25MC 19,50 20,00 25 65,7 39,7 0,71 56,00 CTCF070306CP TCF070304CC
5578822 TCF200R2SLR25MC 20,00 20,50 25 66,7 40,7 0,72 56,00 CTCF070306CP TCF070304CC
5578823 TCF205R2SLR25MC 20,50 21,00 25 68,7 41,7 0,74 56,00 CTCF070306CP TCF070304CC
5578824 TCF210R2SLR25MC 21,00 21,50 25 70,8 42,8 0,75 56,00 CTCF070306CP TCF070304CC
5578825 TCF220R2SLR25MC 22,00 22,50 25 73,8 44,8 0,78 56,00 CTCF070306CP TCF070304CC
5578826 TCF225R2SLR25MC 22,50 23,00 25 74,8 45,8 0,79 56,00 CTCF070306CP TCF070304CC
5578827 TCF230R2SLR25MC 23,00 23,50 25 76,8 46,8 0,80 56,00 CTCF070306CP TCF070304CC
5537167 TCF240R2SLR25MD 24,00 25,00 25 76,9 48,9 0,87 56,00 DTCF080308DP TCF090305DC
5537168 TCF250R2SLR32MD 25,00 26,00 32 80,9 50,9 0,91 60,00 DTCF080308DP TCF090305DC
5537169 TCF260R2SLR32MD 26,00 27,00 32 83,9 52,9 0,94 60,00 DTCF080308DP TCF090305DC
5537820 TCF265R2SLR32MD 26,50 27,50 32 86,0 54,0 0,95 60,00 DTCF080308DP TCF090305DC
5537821 TCF270R2SLR32MD 27,00 28,00 32 87,0 55,0 0,97 60,00 DTCF080308DP TCF090305DC
5537822 TCF280R2SLR32MD 28,00 29,00 32 90,0 57,0 0,99 60,00 DTCF080308DP TCF090305DC
5537823 TCF290R2SLR32MD 29,00 30,00 32 93,0 59,0 1,02 60,00 DTCF080308DP TCF090305DC
5537937 TCF300R2SLR32ME 30,00 31,00 32 93,1 61,1 1,09 60,00 ETCF100408EP TCF120405EC
5537938 TCF310R2SLR32ME 31,00 32,00 32 96,1 63,1 1,12 60,00 ETCF100408EP TCF120405EC
5537939 TCF320R2SLR32ME 32,00 33,00 32 99,2 65,2 1,15 60,00 ETCF100408EP TCF120405EC
5537940 TCF330R2SLR40ME 33,00 34,00 40 103,2 67,2 1,18 70,00 ETCF100408EP TCF120405EC
5537941 TCF340R2SLR40ME 34,00 35,00 40 106,2 69,2 1,21 70,00 ETCF100408EP TCF120405EC
5537942 TCF350R2SLR40ME 35,00 36,00 40 109,2 71,2 1,24 70,00 ETCF100408EP TCF120405EC
5537943 TCF360R2SLR40ME 36,00 37,00 40 112,3 73,3 1,27 70,00 ETCF100408EP TCF120405EC
5578539 TCF370R2SLR40MF 37,00 38,00 40 115,3 75,3 1,35 70,00 FTCF120412FP TCF150406FC
5578600 TCF375R2SLR40MF 37,50 38,50 40 116,4 76,4 1,36 70,00 FTCF120412FP TCF150406FC
5578601 TCF380R2SLR40MF 38,00 39,00 40 118,4 77,4 1,38 70,00 FTCF120412FP TCF150406FC
TC4 • 2 x D • SLR Shanks • Metric
Indexable Drills • Top Cut 4
Language Version: WID_Advances2020_124_125_Metric November 5, 2019 3:06 PM
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125
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
order number catalogue number D1 D1 max D L1 L4 max L5 LS SSC
periphery
insert centre insert
5578602 TCF390R2SLR40MF 39,00 40,00 40 121,4 79,4 1,41 70,00 FTCF120412FP TCF150406FC
5578603 TCF400R2SLR40MF 40,00 41,00 40 123,4 81,4 1,45 70,00 FTCF120412FP TCF150406FC
5578604 TCF410R2SLR40MF 41,00 42,00 40 126,5 83,5 1,48 70,00 FTCF120412FP TCF150406FC
5578605 TCF420R2SLR40MF 42,00 43,00 40 129,5 85,5 1,51 70,00 FTCF120412FP TCF150406FC
5578606 TCF430R2SLR40MF 43,00 44,00 40 132,5 87,5 1,53 70,00 FTCF120412FP TCF150406FC
5578607 TCF440R2SLR40MF 44,00 45,00 40 135,6 89,6 1,56 70,00 FTCF120412FP TCF150406FC
5578608 TCF450R2SLR40MF 45,00 46,00 40 138,6 91,6 1,59 70,00 FTCF120412FP TCF150406FC
5578694 TCF460R2SLR40MG 46,00 47,00 40 136,7 93,7 1,67 70,00 GTCF150512GP TCF180508GC
5578695 TCF470R2SLR40MG 47,00 48,00 40 139,7 95,7 1,70 70,00 GTCF150512GP TCF180508GC
5578696 TCF480R2SLR40MG 48,00 49,00 40 142,7 97,7 1,73 70,00 GTCF150512GP TCF180508GC
5578697 TCF490R2SLR40MG 49,00 50,00 40 145,8 99,8 1,76 70,00 GTCF150512GP TCF180508GC
5578698 TCF500R2SLR40MG 50,00 51,00 40 147,8 101,8 1,79 70,00 GTCF150512GP TCF180508GC
5578699 TCF505R2SLR40MG 50,50 51,50 40 149,8 102,8 1,80 70,00 GTCF150512GP TCF180508GC
5578710 TCF510R2SLR40MG 51,00 52,00 40 150,8 103,8 1,81 70,00 GTCF150512GP TCF180508GC
5578711 TCF520R2SLR40MG 52,00 53,00 40 153,8 105,8 1,84 70,00 GTCF150512GP TCF180508GC
5578712 TCF530R2SLR40MG 53,00 54,00 40 156,9 107,9 1,87 70,00 GTCF150512GP TCF180508GC
5578713 TCF540R2SLR40MG 54,00 55,00 40 159,9 109,9 1,89 70,00 GTCF150512GP TCF180508GC
5578714 TCF550R2SLR40MG 55,00 56,00 40 161,9 111,9 1,92 70,00 GTCF150512GP TCF180508GC
5578715 TCF560R2SLR40MG 56,00 57,00 40 164,9 113,9 1,94 70,00 GTCF150512GP TCF180508GC
5538613 TCF570R2SLR40MH 57,00 58,00 40 162,1 116,1 2,06 70,00 HTCF180614HP TCF210608HC
5538614 TCF580R2SLR40MH 58,00 59,00 40 165,1 118,1 2,09 70,00 HTCF180614HP TCF210608HC
5538615 TCF590R2SLR40MH 59,00 60,00 40 168,1 120,1 2,12 70,00 HTCF180614HP TCF210608HC
5538616 TCF600R2SLR40MH 60,00 61,00 40 170,1 122,1 2,15 70,00 HTCF180614HP TCF210608HC
5538617 TCF610R2SLR40MH 61,00 62,00 40 173,2 124,2 2,18 70,00 HTCF180614HP TCF210608HC
5538618 TCF620R2SLR40MH 62,00 63,00 40 176,2 126,2 2,20 70,00 HTCF180614HP TCF210608HC
5538619 TCF630R2SLR40MH 63,00 64,00 40 179,2 128,2 2,23 70,00 HTCF180614HP TCF210608HC
5538630 TCF640R2SLR40MH 64,00 65,00 40 181,3 130,3 2,26 70,00 HTCF180614HP TCF210608HC
5538631 TCF650R2SLR40MH 65,00 66,00 40 184,3 132,3 2,28 70,00 HTCF180614HP TCF210608HC
5538632 TCF660R2SLR40MH 66,00 67,00 40 187,3 134,3 2,31 70,00 HTCF180614HP TCF210608HC
5538633 TCF670R2SLR40MH 67,00 68,00 40 189,3 136,3 2,33 70,00 HTCF180614HP TCF210608HC
5538634 TCF680R2SLR40MH 68,00 69,00 40 192,4 138,4 2,36 70,00 HTCF180614HP TCF210608HC
TC4 • 2 x D • SLR Shanks • Metric
WARNING
During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece
is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Indexable Drills • Top Cut 4™
(continued)
Indexable Milling I Solid End Milling I Holemaking I Turning
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order number catalogue number D1 D1 max D L1 L4 max L5 LS SSC
periphery
insert centre insert
5537863 TCF120R3SLR20MA 12,00 12,50 20 55,4 36,4 0,43 50,00 ATCF040204AP TCF040203AC
5537864 TCF125R3SLR20MA 12,50 13,00 20 57,0 38,0 0,45 50,00 ATCF040204AP TCF040203AC
5537866 TCF127R3SLR20MA 12,70 13,20 20 58,6 38,6 0,46 50,00 ATCF040204AP TCF040203AC
5537867 TCF130R3SLR20MA 13,00 13,50 20 59,5 39,5 0,47 50,00 ATCF040204AP TCF040203AC
5537868 TCF135R3SLR20MA 13,50 14,00 20 61,0 41,0 0,48 50,00 ATCF040204AP TCF040203AC
5577928 TCF140R3SLR25MB 14,00 14,50 25 62,5 42,5 0,49 56,00 BTCF050204BP TCF060203BC
5577929 TCF145R3SLR25MB 14,50 15,00 25 64,0 44,0 0,52 56,00 BTCF050204BP TCF060203BC
5577930 TCF150R3SLR25MB 15,00 15,50 25 66,5 45,5 0,55 56,00 BTCF050204BP TCF060203BC
5577931 TCF155R3SLR25MB 15,50 16,00 25 69,1 47,1 0,56 56,00 BTCF050204BP TCF060203BC
5577932 TCF160R3SLR25MB 16,00 16,50 25 70,6 48,6 0,58 56,00 BTCF050204BP TCF060203BC
5577933 TCF165R3SLR25MB 16,50 17,00 25 73,1 50,1 0,60 56,00 BTCF050204BP TCF060203BC
5577934 TCF170R3SLR25MB 17,00 17,50 25 74,6 51,6 0,61 56,00 BTCF050204BP TCF060203BC
5577935 TCF175R3SLR25MB 17,50 18,00 25 77,1 53,1 0,63 56,00 BTCF050204BP TCF060203BC
5577936 TCF180R3SLR25MB 18,00 18,50 25 78,6 54,6 0,64 56,00 BTCF050204BP TCF060203BC
5577937 TCF185R3SLR25MB 18,50 19,00 25 81,2 56,2 0,65 56,00 BTCF050204BP TCF060203BC
5578828 TCF190R3SLR25MC 19,00 19,50 25 82,7 57,7 0,68 56,00 CTCF070306CP TCF070304CC
5578829 TCF195R3SLR25MC 19,50 20,00 25 85,2 59,2 0,71 56,00 CTCF070306CP TCF070304CC
5578830 TCF200R3SLR25MC 20,00 20,50 25 86,7 60,7 0,72 56,00 CTCF070306CP TCF070304CC
5578831 TCF205R3SLR25MC 20,50 21,00 25 89,2 62,2 0,74 56,00 CTCF070306CP TCF070304CC
5578832 TCF210R3SLR25MC 21,00 21,50 25 91,8 63,8 0,75 56,00 CTCF070306CP TCF070304CC
5578833 TCF220R3SLR25MC 22,00 22,50 25 95,8 66,8 0,78 56,00 CTCF070306CP TCF070304CC
5578834 TCF225R3SLR25MC 22,50 23,00 25 97,3 68,3 0,79 56,00 CTCF070306CP TCF070304CC
5578835 TCF230R3SLR25MC 23,00 23,50 25 99,8 69,8 0,80 56,00 CTCF070306CP TCF070304CC
5537824 TCF240R3SLR25MD 24,00 25,00 25 100,9 72,9 0,87 56,00 DTCF080308DP TCF090305DC
5537825 TCF250R3SLR32MD 25,00 26,00 32 105,9 75,9 0,91 60,00 DTCF080308DP TCF090305DC
5537826 TCF260R3SLR32MD 26,00 27,00 32 109,9 78,9 0,94 60,00 DTCF080308DP TCF090305DC
5537827 TCF265R3SLR32MD 26,50 27,50 32 112,5 80,5 0,95 60,00 DTCF080308DP TCF090305DC
5537828 TCF270R3SLR32MD 27,00 28,00 32 114,0 82,0 0,97 60,00 DTCF080308DP TCF090305DC
5537829 TCF280R3SLR32MD 28,00 29,00 32 118,0 85,0 0,99 60,00 DTCF080308DP TCF090305DC
5537830 TCF290R3SLR32MD 29,00 30,00 32 122,0 88,0 1,02 60,00 DTCF080308DP TCF090305DC
5537944 TCF300R3SLR32ME 30,00 31,00 32 123,1 91,1 1,09 60,00 ETCF100408EP TCF120405EC
5537945 TCF310R3SLR32ME 31,00 32,00 32 127,1 94,1 1,12 60,00 ETCF100408EP TCF120405EC
5537946 TCF320R3SLR32ME 32,00 33,00 32 131,2 97,2 1,15 60,00 ETCF100408EP TCF120405EC
5537947 TCF330R3SLR40ME 33,00 34,00 40 136,2 100,2 1,18 70,00 ETCF100408EP TCF120405EC
5537948 TCF340R3SLR40ME 34,00 35,00 40 140,2 103,2 1,21 70,00 ETCF100408EP TCF120405EC
5537949 TCF350R3SLR40ME 35,00 36,00 40 144,2 106,2 1,24 70,00 ETCF100408EP TCF120405EC
5537950 TCF360R3SLR40ME 36,00 37,00 40 148,3 109,3 1,27 70,00 ETCF100408EP TCF120405EC
5578609 TCF370R3SLR40MF 37,00 38,00 40 152,3 112,3 1,35 70,00 FTCF120412FP TCF150406FC
5578610 TCF375R3SLR40MF 37,50 38,50 40 153,9 113,9 1,36 70,00 FTCF120412FP TCF150406FC
5578611 TCF380R3SLR40MF 38,00 39,00 40 156,4 115,4 1,38 70,00 FTCF120412FP TCF150406FC
TC4 • 3 x D • SLR Shanks • Metric
Indexable Drills • Top Cut 4
Top Cut 4™
Language Version: WID_Advances2020_126_127_Metric November 5, 2019 3:06 PM
widia.com widia.com
127
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
order number catalogue number D1 D1 max D L1 L4 max L5 LS SSC
periphery
insert centre insert
5578612 TCF390R3SLR40MF 39,00 40,00 40 160,4 118,4 1,41 70,00 FTCF120412FP TCF150406FC
5578613 TCF400R3SLR40MF 40,00 41,00 40 163,4 121,4 1,45 70,00 FTCF120412FP TCF150406FC
5578614 TCF410R3SLR40MF 41,00 42,00 40 167,5 124,5 1,48 70,00 FTCF120412FP TCF150406FC
5578615 TCF420R3SLR40MF 42,00 43,00 40 171,5 127,5 1,51 70,00 FTCF120412FP TCF150406FC
5578616 TCF430R3SLR40MF 43,00 44,00 40 175,5 130,5 1,53 70,00 FTCF120412FP TCF150406FC
5578617 TCF440R3SLR40MF 44,00 45,00 40 179,6 133,6 1,56 70,00 FTCF120412FP TCF150406FC
5578618 TCF450R3SLR40MF 45,00 46,00 40 183,6 136,6 1,59 70,00 FTCF120412FP TCF150406FC
5578716 TCF460R3SLR40MG 46,00 47,00 40 182,7 139,7 1,67 70,00 GTCF150512GP TCF180508GC
5578717 TCF470R3SLR40MG 47,00 48,00 40 186,7 142,7 1,70 70,00 GTCF150512GP TCF180508GC
5578718 TCF480R3SLR40MG 48,00 49,00 40 190,7 145,7 1,73 70,00 GTCF150512GP TCF180508GC
5578719 TCF490R3SLR40MG 49,00 50,00 40 194,8 148,8 1,76 70,00 GTCF150512GP TCF180508GC
5578720 TCF500R3SLR40MG 50,00 51,00 40 197,8 151,8 1,79 70,00 GTCF150512GP TCF180508GC
5578721 TCF505R3SLR40MG 50,50 51,50 40 200,3 153,3 1,80 70,00 GTCF150512GP TCF180508GC
5578722 TCF510R3SLR40MG 51,00 52,00 40 201,8 154,8 1,81 70,00 GTCF150512GP TCF180508GC
5578723 TCF520R3SLR40MG 52,00 53,00 40 205,8 157,8 1,84 70,00 GTCF150512GP TCF180508GC
5578724 TCF530R3SLR40MG 53,00 54,00 40 209,9 160,9 1,87 70,00 GTCF150512GP TCF180508GC
5578726 TCF540R3SLR40MG 54,00 55,00 40 213,9 163,9 1,89 70,00 GTCF150512GP TCF180508GC
5578727 TCF550R3SLR40MG 55,00 56,00 40 216,9 166,9 1,92 70,00 GTCF150512GP TCF180508GC
5578728 TCF560R3SLR40MG 56,00 57,00 40 220,9 169,9 1,94 70,00 GTCF150512GP TCF180508GC
5538635 TCF570R3SLR40MH 57,00 58,00 40 219,1 173,1 2,06 70,00 HTCF180614HP TCF210608HC
5538636 TCF580R3SLR40MH 58,00 59,00 40 223,1 176,1 2,09 70,00 HTCF180614HP TCF210608HC
5538637 TCF590R3SLR40MH 59,00 60,00 40 227,1 179,1 2,12 70,00 HTCF180614HP TCF210608HC
5538638 TCF600R3SLR40MH 60,00 61,00 40 230,1 182,1 2,15 70,00 HTCF180614HP TCF210608HC
5538639 TCF610R3SLR40MH 61,00 62,00 40 234,2 185,2 2,18 70,00 HTCF180614HP TCF210608HC
5538640 TCF620R3SLR40MH 62,00 63,00 40 238,2 188,2 2,20 70,00 HTCF180614HP TCF210608HC
5538641 TCF630R3SLR40MH 63,00 64,00 40 242,2 191,2 2,23 70,00 HTCF180614HP TCF210608HC
5538642 TCF640R3SLR40MH 64,00 65,00 40 245,3 194,3 2,26 70,00 HTCF180614HP TCF210608HC
5538643 TCF650R3SLR40MH 65,00 66,00 40 249,3 197,3 2,28 70,00 HTCF180614HP TCF210608HC
5538644 TCF660R3SLR40MH 66,00 67,00 40 253,3 200,3 2,31 70,00 HTCF180614HP TCF210608HC
5538645 TCF670R3SLR40MH 67,00 68,00 40 256,3 203,3 2,33 70,00 HTCF180614HP TCF210608HC
5538646 TCF680R3SLR40MH 68,00 69,00 40 260,4 206,4 2,36 70,00 HTCF180614HP TCF210608HC
TC4 • 3 x D • SLR Shanks • Metric
WARNING
During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece
is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Indexable Drills • Top Cut 4™
(continued)
Indexable Milling I Solid End Milling I Holemaking I Turning
Language Version: WID_Advances2020_128_129_Metric November 5, 2019 3:06 PM
128 widia.comwidia.com
order number catalogue number D1 D1 max D L1 L4 max L5 LS SSC
periphery
insert centre insert
5537869 TCF120R4SLR20MA 12,00 12,50 20 67,4 48,4 0,43 50,00 ATCF040204AP TCF040203AC
5537870 TCF125R4SLR20MA 12,50 13,00 20 69,5 50,5 0,45 50,00 ATCF040204AP TCF040203AC
5537871 TCF127R4SLR20MA 12,70 13,20 20 71,3 51,3 0,46 50,00 ATCF040204AP TCF040203AC
5537872 TCF130R4SLR20MA 13,00 13,50 20 72,5 52,5 0,47 50,00 ATCF040204AP TCF040203AC
5537873 TCF135R4SLR20MA 13,50 14,00 20 75,5 54,5 0,48 50,00 ATCF040204AP TCF040203AC
5577938 TCF140R4SLR25MB 14,00 14,50 25 76,5 56,5 0,49 56,00 BTCF050204BP TCF060203BC
5577939 TCF145R4SLR25MB 14,50 15,00 25 78,5 58,5 0,52 56,00 BTCF050204BP TCF060203BC
5577940 TCF150R4SLR25MB 15,00 15,50 25 81,5 60,5 0,55 56,00 BTCF050204BP TCF060203BC
5577941 TCF155R4SLR25MB 15,50 16,00 25 84,6 62,6 0,56 56,00 BTCF050204BP TCF060203BC
5577942 TCF160R4SLR25MB 16,00 16,50 25 86,6 64,6 0,58 56,00 BTCF050204BP TCF060203BC
5577943 TCF165R4SLR25MB 16,50 17,00 25 89,6 66,6 0,60 56,00 BTCF050204BP TCF060203BC
5577944 TCF170R4SLR25MB 17,00 17,50 25 91,6 68,6 0,61 56,00 BTCF050204BP TCF060203BC
5577945 TCF175R4SLR25MB 17,50 18,00 25 94,6 70,6 0,63 56,00 BTCF050204BP TCF060203BC
5577946 TCF180R4SLR25MB 18,00 18,50 25 96,6 72,6 0,64 56,00 BTCF050204BP TCF060203BC
5577947 TCF185R4SLR25MB 18,50 19,00 25 99,7 74,7 0,65 56,00 BTCF050204BP TCF060203BC
5578836 TCF190R4SLR25MC 19,00 19,50 25 101,7 76,7 0,68 56,00 CTCF070306CP TCF070304CC
5578837 TCF195R4SLR25MC 19,50 20,00 25 104,7 78,7 0,71 56,00 CTCF070306CP TCF070304CC
5578838 TCF200R4SLR25MC 20,00 20,50 25 106,7 80,7 0,72 56,00 CTCF070306CP TCF070304CC
5578839 TCF205R4SLR25MC 20,50 21,00 25 109,7 82,7 0,74 56,00 CTCF070306CP TCF070304CC
5578840 TCF210R4SLR25MC 21,00 21,50 25 112,8 84,8 0,75 56,00 CTCF070306CP TCF070304CC
5578841 TCF220R4SLR25MC 22,00 22,50 25 117,8 88,8 0,78 56,00 CTCF070306CP TCF070304CC
5578842 TCF225R4SLR25MC 22,50 23,00 25 119,8 90,8 0,79 56,00 CTCF070306CP TCF070304CC
5578843 TCF230R4SLR25MC 23,00 23,50 25 122,8 92,8 0,80 56,00 CTCF070306CP TCF070304CC
5537831 TCF240R4SLR25MD 24,00 25,00 25 124,9 96,9 0,87 56,00 DTCF080308DP TCF090305DC
5537832 TCF250R4SLR32MD 25,00 26,00 32 130,9 100,9 0,91 60,00 DTCF080308DP TCF090305DC
5537833 TCF260R4SLR32MD 26,00 27,00 32 135,9 104,9 0,94 60,00 DTCF080308DP TCF090305DC
5537834 TCF265R4SLR32MD 26,50 27,50 32 139,0 107,0 0,95 60,00 DTCF080308DP TCF090305DC
5537835 TCF270R4SLR32MD 27,00 28,00 32 141,0 109,0 0,97 60,00 DTCF080308DP TCF090305DC
5537836 TCF280R4SLR32MD 28,00 29,00 32 146,0 113,0 0,99 60,00 DTCF080308DP TCF090305DC
5537837 TCF290R4SLR32MD 29,00 30,00 32 151,0 117,0 1,02 60,00 DTCF080308DP TCF090305DC
5537951 TCF300R4SLR32ME 30,00 31,00 32 153,1 121,1 1,09 60,00 ETCF100408EP TCF120405EC
5537952 TCF310R4SLR32ME 31,00 32,00 32 158,1 125,1 1,12 60,00 ETCF100408EP TCF120405EC
5537953 TCF320R4SLR32ME 32,00 33,00 32 163,2 129,2 1,15 60,00 ETCF100408EP TCF120405EC
5537954 TCF330R4SLR40ME 33,00 34,00 40 165,2 133,2 1,18 70,00 ETCF100408EP TCF120405EC
5537955 TCF340R4SLR40ME 34,00 35,00 40 174,2 137,2 1,21 70,00 ETCF100408EP TCF120405EC
5537956 TCF350R4SLR40ME 35,00 36,00 40 179,2 141,2 1,24 70,00 ETCF100408EP TCF120405EC
5537957 TCF360R4SLR40ME 36,00 37,00 40 184,3 145,3 1,27 70,00 ETCF100408EP TCF120405EC
5578619 TCF370R4SLR40MF 37,00 38,00 40 189,3 149,3 1,35 70,00 FTCF120412FP TCF150406FC
5578620 TCF375R4SLR40MF 37,50 38,50 40 191,4 151,4 1,36 70,00 FTCF120412FP TCF150406FC
5578621 TCF380R4SLR40MF 38,00 39,00 40 194,4 153,4 1,38 70,00 FTCF120412FP TCF150406FC
TC4 • 4 x D • SLR Shanks • Metric
Indexable Drills • Top Cut 4
Top Cut 4™
Language Version: WID_Advances2020_128_129_Metric November 5, 2019 3:06 PM
widia.com widia.com
129
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
order number catalogue number D1 D1 max D L1 L4 max L5 LS SSC
periphery
insert centre insert
5578622 TCF390R4SLR40MF 39,00 40,00 40 199,4 157,4 1,41 70,00 FTCF120412FP TCF150406FC
5578623 TCF400R4SLR40MF 40,00 41,00 40 203,4 161,4 1,45 70,00 FTCF120412FP TCF150406FC
5578624 TCF410R4SLR40MF 41,00 42,00 40 208,5 165,5 1,48 70,00 FTCF120412FP TCF150406FC
5578625 TCF420R4SLR40MF 42,00 43,00 40 213,5 169,5 1,51 70,00 FTCF120412FP TCF150406FC
5578626 TCF430R4SLR40MF 43,00 44,00 40 218,5 173,5 1,53 70,00 FTCF120412FP TCF150406FC
5578627 TCF440R4SLR40MF 44,00 45,00 40 223,6 177,6 1,56 70,00 FTCF120412FP TCF150406FC
5578628 TCF450R4SLR40MF 45,00 46,00 40 228,6 181,6 1,59 70,00 FTCF120412FP TCF150406FC
5578729 TCF460R4SLR40MG 46,00 47,00 40 228,7 185,7 1,67 70,00 GTCF150512GP TCF180508GC
5578730 TCF470R4SLR40MG 47,00 48,00 40 233,7 189,7 1,70 70,00 GTCF150512GP TCF180508GC
5578731 TCF480R4SLR40MG 48,00 49,00 40 238,7 193,7 1,73 70,00 GTCF150512GP TCF180508GC
5578732 TCF490R4SLR40MG 49,00 50,00 40 243,8 197,8 1,76 70,00 GTCF150512GP TCF180508GC
5578733 TCF500R4SLR40MG 50,00 51,00 40 247,8 201,8 1,79 70,00 GTCF150512GP TCF180508GC
5578734 TCF505R4SLR40MG 50,50 51,50 40 250,8 203,8 1,80 70,00 GTCF150512GP TCF180508GC
5578735 TCF510R4SLR40MG 51,00 52,00 40 252,8 205,8 1,81 70,00 GTCF150512GP TCF180508GC
5578736 TCF520R4SLR40MG 52,00 53,00 40 257,8 209,8 1,84 70,00 GTCF150512GP TCF180508GC
5578737 TCF530R4SLR40MG 53,00 54,00 40 262,9 213,9 1,87 70,00 GTCF150512GP TCF180508GC
5578738 TCF540R4SLR40MG 54,00 55,00 40 267,9 217,9 1,89 70,00 GTCF150512GP TCF180508GC
5578739 TCF550R4SLR40MG 55,00 56,00 40 271,9 221,9 1,92 70,00 GTCF150512GP TCF180508GC
5578750 TCF560R4SLR40MG 56,00 57,00 40 276,9 225,9 1,94 70,00 GTCF150512GP TCF180508GC
5538647 TCF570R4SLR40MH 57,00 58,00 40 276,1 230,1 2,06 70,00 HTCF180614HP TCF210608HC
5538648 TCF580R4SLR40MH 58,00 59,00 40 281,1 234,1 2,09 70,00 HTCF180614HP TCF210608HC
5538649 TCF590R4SLR40MH 59,00 60,00 40 286,1 238,1 2,12 70,00 HTCF180614HP TCF210608HC
5538650 TCF600R4SLR40MH 60,00 61,00 40 290,1 242,1 2,15 70,00 HTCF180614HP TCF210608HC
5538651 TCF610R4SLR40MH 61,00 62,00 40 295,2 246,2 2,18 70,00 HTCF180614HP TCF210608HC
5538652 TCF620R4SLR40MH 62,00 63,00 40 300,2 250,2 2,20 70,00 HTCF180614HP TCF210608HC
5538653 TCF630R4SLR40MH 63,00 64,00 40 305,2 254,2 2,23 70,00 HTCF180614HP TCF210608HC
5538654 TCF640R4SLR40MH 64,00 65,00 40 309,3 258,3 2,26 70,00 HTCF180614HP TCF210608HC
5538655 TCF650R4SLR40MH 65,00 66,00 40 314,3 262,3 2,28 70,00 HTCF180614HP TCF210608HC
5538656 TCF660R4SLR40MH 66,00 67,00 40 319,3 266,3 2,31 70,00 HTCF180614HP TCF210608HC
5538657 TCF670R4SLR40MH 67,00 68,00 40 323,3 270,3 2,33 70,00 HTCF180614HP TCF210608HC
5538658 TCF680R4SLR40MH 68,00 69,00 40 328,4 274,4 2,36 70,00 HTCF180614HP TCF210608HC
TC4 • 4 x D • SLR Shanks • Metric
WARNING
During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece
is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Indexable Drills • Top Cut 4™
(continued)
Indexable Milling I Solid End Milling I Holemaking I Turning
Language Version: WID_Advances2020_130_131_Metric November 5, 2019 3:07 PM
130 widia.comwidia.com
order number catalogue number D1 D L1 L4 max L5 LS SSC
periphery
insert centre insert
5537874 TCF120R5SLR20MA 12,00 20 79,4 60,4 0,43 50,00 ATCF040204AP TCF040203AC
5537875 TCF125R5SLR20MA 12,50 20 82,0 63,0 0,45 50,00 ATCF040204AP TCF040203AC
5537876 TCF127R5SLR20MA 12,70 20 84,0 64,0 0,46 50,00 ATCF040204AP TCF040203AC
5537877 TCF130R5SLR20MA 13,00 20 85,5 65,5 0,47 50,00 ATCF040204AP TCF040203AC
5537878 TCF135R5SLR20MA 13,50 20 89,0 68,0 0,48 50,00 ATCF040204AP TCF040203AC
5577948 TCF140R5SLR25MB 14,00 25 90,5 70,5 0,49 56,00 BTCF050204BP TCF060203BC
5577949 TCF145R5SLR25MB 14,50 25 93,0 73,0 0,52 56,00 BTCF050204BP TCF060203BC
5577950 TCF150R5SLR25MB 15,00 25 96,5 75,5 0,55 56,00 BTCF050204BP TCF060203BC
5577951 TCF155R5SLR25MB 15,50 25 100,1 78,1 0,56 56,00 BTCF050204BP TCF060203BC
5577952 TCF160R5SLR25MB 16,00 25 102,6 80,6 0,58 56,00 BTCF050204BP TCF060203BC
5577953 TCF165R5SLR25MB 16,50 25 106,1 83,1 0,60 56,00 BTCF050204BP TCF060203BC
5577954 TCF170R5SLR25MB 17,00 25 108,6 85,6 0,61 56,00 BTCF050204BP TCF060203BC
5577955 TCF175R5SLR25MB 17,50 25 112,1 88,1 0,63 56,00 BTCF050204BP TCF060203BC
5577956 TCF180R5SLR25MB 18,00 25 114,6 90,6 0,64 56,00 BTCF050204BP TCF060203BC
5577957 TCF185R5SLR25MB 18,50 25 118,2 93,2 0,65 56,00 BTCF050204BP TCF060203BC
5578844 TCF190R5SLR25MC 19,00 25 120,7 95,7 0,68 56,00 CTCF070306CP TCF070304CC
5578845 TCF195R5SLR25MC 19,50 25 124,2 98,2 0,71 56,00 CTCF070306CP TCF070304CC
5578846 TCF200R5SLR25MC 20,00 25 126,7 100,7 0,72 56,00 CTCF070306CP TCF070304CC
5578847 TCF205R5SLR25MC 20,50 25 130,2 103,2 0,74 56,00 CTCF070306CP TCF070304CC
5578848 TCF210R5SLR25MC 21,00 25 133,8 105,8 0,75 56,00 CTCF070306CP TCF070304CC
5578849 TCF220R5SLR25MC 22,00 25 139,8 110,8 0,78 56,00 CTCF070306CP TCF070304CC
5578850 TCF225R5SLR25MC 22,50 25 142,3 113,3 0,79 56,00 CTCF070306CP TCF070304CC
5578851 TCF230R5SLR25MC 23,00 25 145,8 115,8 0,80 56,00 CTCF070306CP TCF070304CC
5537838 TCF240R5SLR25MD 24,00 25 148,9 120,9 0,87 56,00 DTCF080308DP TCF090305DC
5537839 TCF250R5SLR32MD 25,00 32 155,9 125,9 0,91 60,00 DTCF080308DP TCF090305DC
5537840 TCF260R5SLR32MD 26,00 32 161,9 130,9 0,94 60,00 DTCF080308DP TCF090305DC
5537841 TCF265R5SLR32MD 26,50 32 165,5 133,5 0,95 60,00 DTCF080308DP TCF090305DC
5537842 TCF270R5SLR32MD 27,00 32 168,0 136,0 0,97 60,00 DTCF080308DP TCF090305DC
5537843 TCF280R5SLR32MD 28,00 32 174,0 141,0 0,99 60,00 DTCF080308DP TCF090305DC
5537844 TCF290R5SLR32MD 29,00 32 180,0 146,0 1,02 60,00 DTCF080308DP TCF090305DC
5537958 TCF300R5SLR32ME 30,00 32 183,1 151,1 1,09 60,00 ETCF100408EP TCF120405EC
5537959 TCF310R5SLR32ME 31,00 32 189,1 156,1 1,12 60,00 ETCF100408EP TCF120405EC
5537960 TCF320R5SLR32ME 32,00 32 195,2 161,2 1,15 60,00 ETCF100408EP TCF120405EC
5537961 TCF330R5SLR40ME 33,00 40 202,2 166,2 1,18 70,00 ETCF100408EP TCF120405EC
5537962 TCF340R5SLR40ME 34,00 40 208,2 171,2 1,21 70,00 ETCF100408EP TCF120405EC
5537963 TCF350R5SLR40ME 35,00 40 214,2 176,2 1,24 70,00 ETCF100408EP TCF120405EC
5537964 TCF360R5SLR40ME 36,00 40 220,3 181,3 1,27 70,00 ETCF100408EP TCF120405EC
5578629 TCF370R5SLR40MF 37,00 40 226,3 186,3 1,35 70,00 FTCF120412FP TCF150406FC
5578640 TCF375R5SLR40MF 37,50 40 228,9 188,9 1,36 70,00 FTCF120412FP TCF150406FC
5578641 TCF380R5SLR40MF 38,00 40 232,4 191,4 1,38 70,00 FTCF120412FP TCF150406FC
TC4 • 5 x D • SLR Shanks • Metric
Indexable Drills • Top Cut 4
Top Cut 4™
Language Version: WID_Advances2020_130_131_Metric November 5, 2019 3:07 PM
widia.com widia.com
131
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
order number catalogue number D1 D L1 L4 max L5 LS SSC
periphery
insert centre insert
5578642 TCF390R5SLR40MF 39,00 40 238,4 196,4 1,41 70,00 FTCF120412FP TCF150406FC
5578643 TCF400R5SLR40MF 40,00 40 243,4 201,4 1,45 70,00 FTCF120412FP TCF150406FC
5578644 TCF410R5SLR40MF 41,00 40 249,5 206,5 1,48 70,00 FTCF120412FP TCF150406FC
5578645 TCF420R5SLR40MF 42,00 40 255,5 211,5 1,51 70,00 FTCF120412FP TCF150406FC
5578646 TCF430R5SLR40MF 43,00 40 261,5 216,5 1,53 70,00 FTCF120412FP TCF150406FC
5578647 TCF440R5SLR40MF 44,00 40 267,6 221,6 1,56 70,00 FTCF120412FP TCF150406FC
5578648 TCF450R5SLR40MF 45,00 40 273,6 226,6 1,59 70,00 FTCF120412FP TCF150406FC
5578751 TCF460R5SLR40MG 46,00 40 274,7 231,7 1,67 70,00 GTCF150512GP TCF180508GC
5578752 TCF470R5SLR40MG 47,00 40 280,7 236,7 1,70 70,00 GTCF150512GP TCF180508GC
5578753 TCF480R5SLR40MG 48,00 40 286,7 241,7 1,73 70,00 GTCF150512GP TCF180508GC
5578754 TCF490R5SLR40MG 49,00 40 292,8 246,8 1,76 70,00 GTCF150512GP TCF180508GC
5578755 TCF500R5SLR40MG 50,00 40 297,8 251,8 1,79 70,00 GTCF150512GP TCF180508GC
5578756 TCF505R5SLR40MG 50,50 40 301,3 254,3 1,80 70,00 GTCF150512GP TCF180508GC
5578757 TCF510R5SLR40MG 51,00 40 303,8 256,8 1,81 70,00 GTCF150512GP TCF180508GC
5578758 TCF520R5SLR40MG 52,00 40 309,8 261,8 1,84 70,00 GTCF150512GP TCF180508GC
5578759 TCF530R5SLR40MG 53,00 40 315,9 266,9 1,87 70,00 GTCF150512GP TCF180508GC
5578760 TCF540R5SLR40MG 54,00 40 321,9 271,9 1,89 70,00 GTCF150512GP TCF180508GC
5578761 TCF550R5SLR40MG 55,00 40 326,9 276,9 1,92 70,00 GTCF150512GP TCF180508GC
5578762 TCF560R5SLR40MG 56,00 40 332,9 281,9 1,94 70,00 GTCF150512GP TCF180508GC
5538659 TCF570R5SLR40MH 57,00 40 333,1 287,1 2,06 70,00 HTCF180614HP TCF210608HC
5538680 TCF580R5SLR40MH 58,00 40 339,1 292,1 2,09 70,00 HTCF180614HP TCF210608HC
5538681 TCF590R5SLR40MH 59,00 40 345,1 297,1 2,12 70,00 HTCF180614HP TCF210608HC
5538682 TCF600R5SLR40MH 60,00 40 350,1 302,1 2,15 70,00 HTCF180614HP TCF210608HC
5538683 TCF610R5SLR40MH 61,00 40 356,2 307,2 2,18 70,00 HTCF180614HP TCF210608HC
5538684 TCF620R5SLR40MH 62,00 40 362,2 312,2 2,20 70,00 HTCF180614HP TCF210608HC
5538685 TCF630R5SLR40MH 63,00 40 368,2 317,2 2,23 70,00 HTCF180614HP TCF210608HC
5538686 TCF640R5SLR40MH 64,00 40 373,3 322,3 2,26 70,00 HTCF180614HP TCF210608HC
5538687 TCF650R5SLR40MH 65,00 40 379,3 327,3 2,28 70,00 HTCF180614HP TCF210608HC
5538688 TCF660R5SLR40MH 66,00 40 385,3 332,3 2,31 70,00 HTCF180614HP TCF210608HC
5538689 TCF670R5SLR40MH 67,00 40 390,3 337,3 2,33 70,00 HTCF180614HP TCF210608HC
5538700 TCF680R5SLR40MH 68,00 40 396,4 342,4 2,36 70,00 HTCF180614HP TCF210608HC
TC4 • 5 x D • SLR Shanks • Metric
WARNING
During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece
is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Indexable Drills • Top Cut 4™
(continued)
Indexable Milling I Solid End Milling I Holemaking I Turning
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v rst choice
j alternate choice
Pvvv
Mv v
Kvvv
Nv
S
H
TC4 • Centre Inserts • Aluminium • V36
Indexable Drills • Top Cut 4
catalogue number D D1 W S RR SSC
WPK10CH
WU25CH
WU40PH
WN10PH
TCF040203ACV36 4,47 2,10 3,65 2,00 0,300 A
–
–
–
6407887
TCF060203BCV36 6,00 2,40 4,90 2,40 0,300 B
–
–
–
6372041
TCF070304CCV36 7,59 2,60 6,20 2,80 0,400 C
–
–
–
6372042
TCF090305DCV36 9,55 2,80 7,80 3,00 0,500 D
–
–
–
6372045
TCF120405ECV36 12,00 3,40 9,80 3,60 0,500 E
–
–
–
6372047
TCF150406FCV36 14,94 4,80 12,20 4,20 0,600 F
–
–
–
6346757
TCF180508GCV36 17,88 6,00 14,60 5,40 0,800 G
–
–
–
6407890
TCF210608HCV36 21,68 7,50 17,70 6,50 0,800 H
–
–
–
6372049
Top Cut 4™
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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v rst choice
j alternate choice
Pvvv
Mv v
Kvvv
Nv
S
H
TC4 • Periphery Inserts • Aluminium • V36
Indexable Drills • Top Cut 4™
Indexable Milling I Solid End Milling I Holemaking I Turning
catalogue number D D1 W S RR SSC
WPK10CH
WU25CH
WU40PH
WN10PH
TCF040204APV36 4,14 2,10 4,40 2,00 0,400 A
–
–
–
6407888
TCF050204BPV36 5,07 2,40 5,40 2,40 0,400 B
–
–
–
6371850
TCF070306CPV36 6,67 2,60 7,10 2,80 0,600 C
–
–
–
6372043
TCF080308DPV36 8,08 2,80 8,60 3,00 0,800 D
–
–
–
6372044
TCF100408EPV36 9,96 3,40 10,60 3,60 0,800 E
–
–
–
6372046
TCF120412FPV36 12,59 4,80 13,40 4,20 1,200 F
–
–
–
6348893
TCF150512GPV36 15,13 6,00 16,10 5,40 1,200 G
–
–
–
6407889
TCF180614HPV36 18,04 7,50 19,20 6,50 1,400 H
–
–
–
6372048
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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Top Cut 4™
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
v rst choice
j alternate choice
Pvvv
Mv v
Kvvv
N
S
H
TC4 • Centre Inserts • Long Chip Materials • V38
Indexable Drills • Top Cut 4
catalogue number D D1 W S RR SSC
WPK10CH
WU25CH
WU40PH
TCF040203ACV38 4,47 2,10 3,65 2,00 0,300 A
–
–
6429458
TCF060203BCV38 6,00 2,40 4,90 2,40 0,300 B
–
–
6429459
TCF070304CCV38 7,59 2,60 6,20 2,80 0,400 C
–
–
6429460
TCF090305DCV38 9,55 2,80 7,80 3,00 0,500 D
–
–
6429461
TCF120405ECV38 12,00 3,40 9,80 3,60 0,500 E
–
–
6429462
TCF150406FCV38 14,94 4,80 12,20 4,20 0,600 F
–
–
6429463
TCF180508GCV38 17,88 6,00 14,60 5,40 0,800 G
–
–
6324383
TCF210608HCV38 21,68 7,50 17,70 6,50 0,800 H
–
–
6429464
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135
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
v rst choice
j alternate choice
Pvvv
Mv v
Kvvv
N
S
H
TC4 • Periphery Inserts • Long Chip Materials • V38
Indexable Drills • Top Cut 4™
Indexable Milling I Solid End Milling I Holemaking I Turning
catalogue number D D1 W S RR SSC
WPK10CH
WU25CH
WU40PH
TCF040204APV38 4,14 2,10 4,40 2,00 0,400 A
–
6429424
6429425
TCF050204BPV38 5,07 2,40 5,40 2,40 0,400 B
–
6429426
6429427
TCF070306CPV38 6,67 2,60 7,10 2,80 0,600 C
–
6429466
6429428
TCF080308DPV38 8,08 2,80 8,60 3,00 0,800 D
–
6429429
6429430
TCF100408EPV38 9,96 3,40 10,60 3,60 0,800 E
–
6429451
6429452
TCF120412FPV38 12,59 4,80 13,40 4,20 1,200 F
–
6429453
6429454
TCF150512GPV38 15,13 6,00 16,10 5,40 1,200 G
–
6429455
6324381
TCF180614HPV38 18,04 7,50 19,20 6,50 1,400 H
–
6429456
6429457
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Top Cut 4™
Top Cut 4 • Insert Selection Guide
Material
Group
Geometry
Stable Cutting Conditions Unstable Cutting Conditions Interrupted Cutting Conditions
periphery
insert centre insert
periphery
insert centre insert
periphery
insert centre insert
P1 V38 WU25CH WU40PH WU40PH WU40PH WU40PH WU40PH
P2–P4 V34 WPK10CH WU40PH WU25CH WU40PH WU40PH WU40PH
P5–P6 V36 WU25CH WU40PH WU40PH WU40PH WU40PH WU40PH
M1–M3 V36 WU25CH WU40PH WU40PH WU40PH WU40PH WU40PH
K1–K3 V34 WPK10CH WU40PH WU40PH WU40PH WU40PH WU40PH
N1–N4 V36 WN10PH WN10PH WN10PH WN10PH WN10PH WN10PH
S1–S4 V38 WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH
Top Cut 4 • Cutting Data • Metric
NOTE: All speed conditions are for stable conditions. For unstable conditions, it is suggested to reduce starting speeds by 10%. For interrupted cuts, reduce by 20%.
For 4 x D, it is highly recommended to start with feed and speed values reduced by 10% less than above data.
For 5 x D, diameter range 12–23,99mm (insert sizes A to C), it is highly recommended to start with feed and speed values reduced by 20% less than above data.
For 5 x D, diameter range 25–68mm (inserts sizes D to H), it is highly recommended to start with feed and speed values reduced by 15% less than above data.
For 4 x D and 5 x D, it is recommended to reduce feed rate during entry and exit by 30–50%.
Indexable Drills • Top Cut 4
Metric
Recommended Feed Rate per Revolution
Material
Group Geometry
Grade Cutting Speed — Vc
m/min Tool
Diameter
12,00–13,99
Insert Size A
14,00–18,99
Insert Size B
19,00–23,99
Insert Size C
24,00–29,99
Insert Size Dcentre periphery min Start max
P0 -V38 WU40PH WU25CH 120 180 260 mm/rev 0,06–0,08 0,08–0,11 0,10–0,13 0,11–0,14
P1 -V38 WU40PH WU25CH 120 180 260 mm/rev 0,06–0,10 0,08–0,13 0,10–0,15 0,11–0,16
P2 -V34 WU40PH WU25CH 120 190 280 mm/rev 0,06–0,10 0,08–0,15 0,10–0,16 0,11–0,17
P3 -V34 WU40PH WPK10CH 120 200 310 mm/rev 0,08–0,15 0,10–0,16 0,11–0,18 0,12–0,20
P4 -V34 WU40PH WPK10CH 120 190 310 mm/rev 0,08–0,15 0,10–0,16 0,11–0,18 0,12–0,20
P5 -V36 WU40PH WU25CH 120 180 250 mm/rev 0,06–0,10 0,08–0,14 0,10–0,15 0,11–0,16
P6 -V36 WU40PH WU25CH 120 160 210 mm/rev 0,06–0,10 0,08–0,14 0,10–0,15 0,11–0,16
M1 -V38 WU40PH WU40PH 120 160 240 mm/rev 0,06–0,11 0,07–0,11 0,08–0,12 0,10–0,14
M2 –V36 WU40PH WU40PH 110 140 210 mm/rev 0,06–0,10 0,07–0,11 0,08–0,12 0,10–0,14
M3 -V36 WU40PH WU40PH 100 120 200 mm/rev 0,06–0,10 0,07–0,11 0,08–0,12 0,10–0,14
K1 -V34 WU25CH WPK10CH 120 200 280 mm/rev 0,08–0,14 0,08–0,16 0,10–0,18 0,12–0,24
K2 -V34 WU40PH WPK10CH 100 180 260 mm/rev 0,08–0,14 0,08–0,16 0,10–0,18 0,12–0,24
K3 -V34 WU40PH WPK10CH 100 170 240 mm/rev 0,08–0,14 0,08–0,16 0,10–0,18 0,12–0,24
N1 -V36 WN10PH WN10PH 250 350 500 mm/rev 0,06–0,10 0,08–0,14 0,10–0,15 0,11–0,16
N2 -V36 WN10PH WN10PH 150 300 450 mm/rev 0,06–0,10 0,08–0,14 0,10–0,15 0,11–0,16
N3 -V36 WN10PH WN10PH 80 120 150 mm/rev 0,06–0,10 0,07–0,11 0,08–0,12 0,10–0,14
S3 -V38 WU40PH WU40PH 20 30 45 mm/rev 0,08–0,12 0,08–0,13 0,10–0,15 0,12–0,19
S4 -V38 WU40PH WU40PH 35 40 65 mm/rev 0,08–0,12 0,08–0,13 0,10 –0,15 0,12–0,19
Material
Group Geometry
Grade Cutting Speed — Vc
m/min Tool
Diameter
30,00–36,99
Insert Size E
37,00–45,99
Insert Size F
46,00–56,99
Insert Size G
57,00–68,00
Insert Size Hcentre periphery min Start max
P0 -V38 WU40PH WU25CH 120 180 260 mm/rev 0,13–0,16 0,15–0,18 0,16–0,23 0,17–0,24
P1 -V38 WU40PH WU25CH 120 180 260 mm/rev 0,13–0,17 0,15–0,19 0,16–0,24 0,17–0,25
P2 -V34 WU40PH WU25CH 120 190 280 mm/rev 0,13–0,20 0,15–0,21 0,16–0,28 0,17–0,30
P3 -V34 WU40PH WPK10CH 120 200 310 mm/rev 0,16–0,24 0,16–0,24 0,18–0,30 0,19–0,32
P4 -V34 WU40PH WPK10CH 120 190 310 mm/rev 0,14–0,22 0,16–0,24 0,18–0,30 0,19–0,32
P5 -V36 WU40PH WU25CH 120 180 250 mm/rev 0,13–0,18 0,15–0,20 0,16–0,28 0,17–0,30
P6 -V36 WU40PH WU25CH 120 160 210 mm/rev 0,13–0,18 0,15–0,20 0,16–0,28 0,17–0,29
M1 -V38 WU40PH WU40PH 120 160 240 mm/rev 0,12–0,17 0,14–0,21 0,16–0,23 0,16–0,24
M2 –V36 WU40PH WU40PH 110 140 210 mm/rev 0,12–0,17 0,14–0,21 0,16–0,23 0,16–0,24
M3 -V36 WU40PH WU40PH 100 120 200 mm/rev 0,12–0,17 0,14–0,21 0,16–0,23 0,16–0,24
K1 -V34 WU25CH WPK10CH 120 200 280 mm/rev 0,14–0,26 0,16–0,30 0,18–0,32 0,20–0,36
K2 -V34 WU40PH WPK10CH 100 180 260 mm/rev 0,14–0,26 0,16–0,30 0,18–0,32 0,20–0,36
K3 -V34 WU40PH WPK10CH 100 170 240 mm/rev 0,14–0,26 0,16–0,30 0,18–0,32 0,20–0,36
N1 -V36 WN10PH WN10PH 250 350 500 mm/rev 0,13–0,18 0,15–0,20 0,16–0,28 0,17–0,30
N2 -V36 WN10PH WN10PH 150 300 450 mm/rev 0,13–0,18 0,15–0,20 0,16–0,28 0,17–0,30
N3 -V36 WN10PH WN10PH 80 120 150 mm/rev 0,12–0,17 0,14–0,21 0,16–0,23 0,16–0,24
S3 -V38 WU40PH WU40PH 20 30 45 mm/rev 0,14–0,21 0,16–0,24 0,18–0,26 0,20–0,30
S4 -V38 WU40PH WU40PH 35 40 65 mm/rev 0,14–0,21 0,16–0,24 0,18–0,26 0,20–0,30
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Top Cut 4 • Drill Depth • X-Offset Capabilities • Hole Tolerance
Insert
size
Diameter
range
mm
2 x D/3 x D 4 x D 5 x D
X-offset
value
max. in mm
D1 max
value mm
Hole
tolerance
mm
X-offset
value
max. in mm
D1 max
value
mm
Hole
tolerance
mm
X-offset
value
max. in mm
D1 max
value
mm
Hole
tolerance
mm
A
12,00–13,99 0,5 D1 + 1mm +/- 0,20 0,5 D1 + 1mm +/- 0,35 — — +/- 0,35
B
14,00–18,99 0,5 D1 + 1mm +/- 0,20 0,5 D1 + 1mm +/- 0,35 — — +/- 0,35
C
19,00–23,99 0,5 D1 + 1mm +/- 0,20 0,5 D1 + 1mm +/- 0,35 — — +/- 0,35
D
24,00–29,99 0,8 D1 + 1,6mm +/- 0,20 0,8 D1 + 1mm +/- 0,35 — — +/- 0,35
E
30,00–36,99 0,8 D1 + 1,6mm +/- 0,20 0,8 D1 + 1mm +/- 0,35 — — +/- 0,35
F
37,00–45,99 0,8 D1 + 1,6mm +/- 0,25 0,8 D1 + 1mm +/- 0,38 — — +/- 0,38
G
46,00–56,99 1 D1 + 2mm +/- 0,25 0,8 D1 + 1mm +/- 0,38 — — +/- 0,38
H
57,00–68,00 1 D1 + 2mm +/- 0,28 0,8 D1 + 1mm +/- 0,42 — — +/- 0,42
Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
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Top Cut 4™
Feed Force Requirement
Feed Force [(kN)/(lbf)]
f = 0.20
.0079 IPR
12 16 20 24 28 32 36 40 44 48 52 56 60 64 68
9
10
8
7
6
5
4
3
2
1
0
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
2025
2250
1800
1575
1350
1125
900
675
450
225
f = 0.18
.0071 IPR
f = 0.15
.0059 IPR
f = 0.12
.0047 IPR
Stainless Steel 304
f = 0.25
.0098 IPR
f = 0.20
.0079 IPR
f = 0.16
.0063 IPR
f = 0.12
.0047 IPR
Steel 4140
f = 0.25
.0098 IPR
f = 0.20
.0079 IPR
f = 0.16
.0059 IPR
f = 0.12
.0047 IPR
Cast Iron GG25
Torque Requirement
Torque [(pound force foot)/(Nm)]
f = 0.20
.0079 IPR
f = 0.18
.0071 IPR
f = 0.15
.0059 IPR
f = 0.12
.0047 IPR
f = 0.25
.0098 IPR
f = 0.20
.0079 IPR
f = 0.16
.0059 IPR
f = 0.12
.0047 IPR
f = 0.25
.0098 IPR
f = 0.20
.0079 IPR
f = 0.16
.0059 IPR
f = 0.12
.0047 IPR
12 16 20 24 28 32 36 40 44 48 52 56 60 64 68
450
500
400
350
300
250
200
150
100
50
0
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
332
369
295
258
221
184
148
111
74
37
Indexable Drills • Top Cut 4
Drill Diameter D1 [(mm)/(inch)]
Drill Diameter D1 [(mm)/(inch)]
Steel 4140
Stainless Steel 304
Cast Iron GG25
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139
Power Requirement — Stainless Steel
Power [(PS)/(kW)]
f = 0.20
(160 m/min)
f = .0079
IPR (525 SFM)
f = 0.20
(200 m/min)
f = .0079
IPR (656 SFM)
f = 0.15
(160 m/min)
f = .0059
IPR (525 SFM)
f = 0.15
(200 m/min)
f = .0059
IPR (656 SFM)
f = 0.12
(160 m/min)
f = .0047
IPR (525 SFM)
f = 0.12
(200 m/min)
f = .0047
IPR (656 SFM)
f = 0.18
(160 m/min)
f = .0071
IPR (525 SFM)
f = 0.18
(200 m/min)
f = .0071
IPR (656 SFM)
Power [(PS)/(kW)]
f = 0.25
(160 m/min)
f = .0098
IPR (525 SFM)
f = 0.25
(200 m/min)
f = .0098
IPR (656 SFM)
f = 0.16
(160 m/min)
f = .0063
IPR (525 SFM)
f = 0.16
(200 m/min)
f = .0063
IPR (656 SFM)
f = 0.12
(160 m/min)
f = .0047
IPR (525 SFM)
f = 0.12
(200 m/min)
f = .0047
IPR (656 SFM)
f = 0.20
(160 m/min)
f = .0079
IPR (525 SFM)
f = 0.20
(200 m/min)
f = .0079
IPR (656 SFM)
Power Requirement — Steel
12 16 20 24 28 32 36 40 44 48 52 56 60 64 68
45
40
35
30
25
20
15
10
5
0
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
61.2
54.4
47.6
40.8
34
27.2
20.4
13.6
6.8
12 16 20 24 28 32 36 40 44 48 52 56 60 64 68
45
40
35
30
25
20
15
10
5
0
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
61.2
54.4
47.6
40.8
34
27.2
20.4
13.6
6.8
Indexable Drills • Top Cut 4™
Drill Diameter D1 [(mm)/(inch)]
Steel 4140
Drill Diameter D1 [(mm)/(inch)]
Stainless Steel 304
Indexable Milling I Solid End Milling I Holemaking I Turning
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Top Cut 4™
Power Requirement — Cast Iron
Power [(PS)/(kW)]
f = 0.25
(160 m/min)
f = .0098
IPR (525 SFM)
f = 0.25
(240 m/min)
f = .0098
IPR (787 SFM)
f = 0.16
(160 m/min)
f = .0063
IPR (525 SFM)
f = 0.16
(240 m/min)
f = .0063
IPR (787 SFM)
f = 0.12
(160 m/min)
f = .0047
IPR (525 SFM)
f = 0.12
(240 m/min)
f = .0047
IPR (787 SFM)
f = 0.20
(160 m/min)
f = .0079
IPR (525 SFM)
f = 0.20
(240 m/min)
f = .0079
IPR (787 SFM)
12 16 20 24 28 32 36 40 44 48 52 56 60 64 68
45
40
35
30
25
20
15
10
5
0
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
61.2
54.4
47.6
40.8
34
27.2
20.4
13.6
6.8
Indexable Drills • Top Cut 4
Drill Diameter D1 [(mm)/(inch)]
Cast Iron GG25
Language Version: WID_Advances2020_140_141_Metric November 5, 2019 5:02 PM
WIDIA™ manufactures tools to meet application needs in steel,
cast iron, and aluminium automotive components.
To learn more, visit widia.com
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Flange Transmission Connecting Rod
Language Version: WID_Advances2020_142_143_Metric November 5, 2019 2:42 PM
WGC
THE MOST VERSATILE TOOL IN THE
MARKET FOR GROOVING, PROFILING,
AND CUT-OFF OPERATIONS
4 BENEFITS IN 1
EASY TO SELECT
AND APPLY
SIMPLE
TRIPLE-V SEATING FOR
SECURE CLAMPING
GROOVING, PROFILING,
AND CUT-OFF OPERATIONS
LOW CUTTING FORCES IN
THROUGH COOLANT FOR
BETTER CHIP EVACUATION
STABLE
VERSATILE
PRODUCTIVE
Language Version: WID_Advances2020_142_143_Metric November 5, 2019 2:42 PM
Specially engineered chipbreakers for effective
parting/cut-off and deep grooving.
Positive geometry for lower forces.
Secure seating offers greatest stability.
Groove width: 1,4–8mm.
First choice for external grooving applications
in most workpiece materials.
Through coolant capability and efficient coolant
delivery for enhanced productivity.
Available in integral and modular style toolholders.
Groove width: 2–10mm.
Full radius chipbreaker for multi-directional turning
and generating complex profiles.
Rigid design ensures smooth surface finish.
Groove width: 2–8mm.
Grooving
Cut-Off
Profiling
widia.com
NEW!
New precision ground
grooving and cut-off inserts
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Grooving and Cut-Off • WGC
WGC
1,4–10mm. PVD grades.
Wide range of insert offering
PKPM
F-Fine M-Medium R-Rough
Precision Moulded
PMS
N
PC-Full Radius
PMS
N
WIDIA™
SHINING
MOMENT
PMKH
Precision Moulded
Precision Moulded
and Ground
Grooving Cut-Off Profiling
Precision Ground
Precision Moulded
and Ground
PT-Positive Rake PN-Negative Rake
PMS
N
P
NOTE: Use the NOVO
™
software to select appropriate tooholder and insert.
Steel – P1
Type of cut: Plain
Coolant: External emulsion
WGC Grooving — Competitive Edge
Single-ended design
Deeper grooving capability than
typical double-ended systems.
Coolant channel on rake and pocket
Efficient coolant delivery for longer tool
life and higher metal removal rates.
Protective horns
Eliminates chip jamming and protects
steel for reduced downtime and wear.
Improved seating stability.
Angle between top and bottom V
Strong V-style clamping
Creates a pull-in effect, securing the
insert tighter in the pocket.
High stability for grooving, cut-off, side
turning, deep grooving, face grooving,
and profiling applications.
Industry-leading grade technologies
Positive back stop
Proven performance in all materials.
Enables easy indexing.
Enhanced body edge design
Annual Savings 9%
19-224222
Proprietary V-back seating design
Provides high side-load stability
comparable to longer double-ended inserts.
Added chip control in steel, cast,
stainless, and hardened materials.
Proprietary negative chip geometry
Specifications Competitor WIDIA WGC
Workpiece Diameter (mm) 84.5 84.5
Geometry & Grade -PT WU25PT
Speed (Vc) (m/min) 100 100
Spindle Speed n (RPM) 377 377
Feed (mm/rev) 0.05 0.05
Grooving Depth 10.2 10.2
Tool Life — No. of Components 56
NEW!
Grooving
INSERTS
APPLICATION
APPLICATIONS
TYPES GROOVE WIDTH INSERT GEOMETRY MATERIALS
Cut-Off
Profiling
F-Fine
M-Medium
R-Rough
PC-Full Radius
PT-Positive Rake
PN-Negative Rake
PMK N S
PMK
PMK N S
PMK
PMK
PMK N S
S
S
S
TURNING PROFILING
FACING CHAMFERING
GROOVING CUT-OFF
DEEP
GROOVING
THROUGH
COOLANT
GEOMETRY INDUSTRY
4 BENEFITS IN 1
Versatility
Single-sided, versatile grooving and cut-
off solution with smooth surface finish
Productivity
Through coolant capability with precise
delivery for low cutting forces and better
chip evacuation
Stability
In challenging applications due to
V-shaped edges
Simplicity
Easy to select and apply
widia.com
WGC – QUICK FACTS
1.4mm–8.0mm
0.055-0.315”
2.0mm–8.0mm
0.079-0.315”
2.0mm–10.13mm
.079–0.399”
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W G 0312 M 03 U 02 PT
Family Name Insert
Type
Groove
Width
Unit Seat
Size
Tolerance Corner
Radius
Chipbreaker/
Edge Condition
WGC G=Square Metric =1/100mm M=Metric U=Precision
Moulded
PT =Groove-Turn
Universal
Positive
R=Full
Radius
Inch =1/1000" I=Inch P=Precision
Ground
PN =Groove-Turn
Universal
Negative
WGC
Grooving and Cut-Off • WGC
Each character in our catalogue number signifies a specific trait of that product.
Use the following key columns and corresponding images to easily identify
which attributes apply.
WG0312M03U02PT
How Do Catalogue Numbers Work?
seat size
(SSC)
groove
width
mm inch
1B 1,40 .055
1F 1,60–1,99 .063–.078
02 2,00–2,99 .079–.117
03 3,00–3,99 .118–.156
04 4,00–4,99 .157–.196
05 5,00–5,99 .197–.235
06 6,00–7,99 .236–.314
08 8,00–8,99 .315–.353
10 9,00–10,12 .354–.398
*.312" = seat size 08
inch
00 full radius
05 .008
1.016
2.032
3.047
mm
00 full radius
01 0,1
02 0,2
04 0,4
08 0,8
12 1,2
W C 030 M 03 N 00 F 02
Family
Name
Insert
Type
Cutting
Edge
Width
Unit Seat
Size
Hand
of Insert
Approach
Angle
Chipbreaker Corner
Radius
WGC C=Cut-Off M=Metric N=Neutral 00 =Neutral F=Cut-Off Low Feed
I=Inch L=Left hand 06 =6° M=Cut-Off Fine
R=Right hand R=Cut-Off Rough
WC030M03N00F02
mm inch
014 1,4 .055
020 2,0 .079
030 3,0 .118
040 4,0 .157
050 5,0 .197
060 6,0 .236
070 7,0 .279
080 8,0 .315
mm inch
1B 1,4 .055
1F 2,0 .079
02 3,0 .118
03 4,0 .157
04 5,0 .197
05 6,0 .236
06 7,0 .279
08 8,0 .315
mm inch
01 0,1 .004
02 0,2 .008
04 0,4 .016
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order number catalogue number SSC CD H1 H B H2 L1 FS LH CF CS
right hand
6461946 WGCSMR2020K0216 216 20 20 20 27 125 19 31 — —
6461948 WGCSMR2525M0216 216 25 25 25 32 150 24 31 — —
6461950 WGCSMR2020K0222 222 20 20 20 29 125 19 38 — —
6461952 WGCSMR2525M0226 226 25 25 25 34 150 24 42 — —
6462003 WGCSMR2020K0316C 316 20 20 20 29 125 19 37 M8X1 M8X1
6462004 WGCSMR2525M0316C 316 25 25 25 34 150 24 37 G 1/8 G 1/8
6462005 WGCSMR2020K0322C 322 20 20 20 30 125 19 43 M8X1 M8X1
6462006 WGCSMR2525M0326C 326 25 25 25 35 150 24 47 G 1/8 G 1/8
6462007 WGCSMR2020K0416C 416 20 20 20 29 125 18 37 M8X1 M8X1
6462008 WGCSMR2525M0416C 416 25 25 25 34 150 23 37 G 1/8 G 1/8
6462009 WGCSMR2020K0422C 422 20 20 20 30 125 18 43 M8X1 M8X1
6462010 WGCSMR2525M0426C 426 25 25 25 35 150 23 47 G 1/8 G 1/8
6462061 WGCSMR3232P0426C 426 32 32 32 42 170 30 47 G 1/8 G 1/8
6462062 WGCSMR3232P0432C 432 32 32 32 42 170 30 53 G1/8-28 G1/8-28
6462063 WGCSMR2525M0516C 516 25 25 25 34 150 23 37 G 1/8 G 1/8
6462064 WGCSMR2525M0526C 526 25 25 25 35 150 23 47 G1/8-28 G1/8-28
6462065 WGCSMR3232P0526C 526 32 32 32 42 170 30 47 G 1/8 G 1/8
6462066 WGCSMR3232P0532C 532 32 32 32 42 170 30 53 G 1/8 G 1/8
6462067 WGCSMR2525M0616C 616 25 25 25 34 150 22 37 G 1/8 G 1/8
6462068 WGCSMR2525M0626C 626 25 25 25 35 150 22 47 G1/8-28 G1/8-28
6462069 WGCSMR3232P0626C 626 32 32 32 42 170 29 47 G 1/8 G 1/8
6462070 WGCSMR3232P0632C 632 32 32 32 44 170 29 55 G 1/8 G 1/8
6462071 WGCSMR4040R0640C 640 40 40 40 52 200 37 63 G 1/8 G 1/8
6462072 WGCSMR2525M0826C 826 25 25 25 36 150 21 49 G 1/8 G 1/8
6462073 WGCSMR3232P0826C 826 32 32 32 43 170 28 49 G 1/8 G 1/8
6462074 WGCSMR3232P0832C 832 32 32 32 44 170 28 55 G 1/8 G 1/8
6462075 WGCSMR4040R0840C 840 40 40 40 52 200 36 63 G1/8-28 G1/8-28
6462076 WGCSMR3232P1032C 10 32 32 32 32 44 170 28 55 G 1/8 G 1/8
6462077 WGCSMR4040R1040C 10 40 40 40 40 52 200 36 63 G 1/8 G 1/8
left hand
6461954 WGCSML2020K0216 216 20 20 20 27 125 19 31 — —
6461956 WGCSML2525M0216 216 25 25 25 32 150 24 31 — —
6461958 WGCSML2020K0222 222 20 20 20 29 125 19 38 — —
6461960 WGCSML2525M0226 226 25 25 25 34 150 24 42 — —
6462078 WGCSML2020K0316C 316 20 20 20 29 125 19 37 M8X1 M8X1
6462079 WGCSML2525M0316C 316 25 25 25 34 150 24 37 G 1/8 G 1/8
6462080 WGCSML2020K0322C 322 20 20 20 30 125 19 43 M8X1 M8X1
6462091 WGCSML2525M0326C 326 25 25 25 35 150 24 47 G 1/8 G 1/8
6462092 WGCSML2020K0416C 416 20 20 20 29 125 18 37 M8X1 M8X1
Left hand
Indexable Milling I Solid End Milling I Holemaking I Turning
Integral Straight • Metric
Grooving and Cut-Off • WGC
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WGC
Left hand
Integral Straight • Metric
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
Grooving and Cut-Off • WGC
(continued)
order number catalogue number SSC CD H1 H B H2 L1 FS LH CF CS
6462093 WGCSML2525M0416C 416 25 25 25 34 150 23 37 G 1/8 G 1/8
6462094 WGCSML2020K0422C 422 20 20 20 30 125 18 43 M8X1 M8X1
6462095 WGCSML2525M0426C 426 25 25 25 35 150 23 47 G 1/8 G 1/8
6462096 WGCSML3232P0426C 426 32 32 32 42 170 30 47 G1/8-28 G1/8-28
6462097 WGCSML3232P0432C 432 32 32 32 42 170 30 53 G 1/8 G 1/8
6462098 WGCSML2525M0516C 516 25 25 25 34 150 23 37 G1/8-28 G1/8-28
6462099 WGCSML2525M0526C 526 25 25 25 35 150 23 47 G 1/8 G 1/8
6462100 WGCSML3232P0526C 526 32 32 32 42 170 30 47 G 1/8 G 1/8
6462101 WGCSML3232P0532C 532 32 32 32 42 170 30 53 G 1/8 G 1/8
6462102 WGCSML2525M0616C 616 25 25 25 34 150 22 37 G 1/8 G 1/8
6462103 WGCSML2525M0626C 626 25 25 25 35 150 22 47 G 1/8 G 1/8
6462104 WGCSML3232P0626C 626 32 32 32 42 170 29 47 G 1/8 G 1/8
6462105 WGCSML3232P0632C 632 32 32 32 44 170 29 55 G 1/8 G 1/8
6462106 WGCSML4040R0640C 640 40 40 40 52 200 37 63 G1/8-28 G1/8-28
6462107 WGCSML2525M0826C 826 25 25 25 36 150 21 49 G1/8-28 G1/8-28
6462108 WGCSML3232P0826C 826 32 32 32 43 170 28 49 G 1/8 G 1/8
6462109 WGCSML3232P0832C 832 32 32 32 44 170 28 55 G1/8-28 G1/8-28
6462110 WGCSML4040R0840C 840 40 40 40 52 200 36 63 G 1/8 G 1/8
6462111 WGCSML3232P1032C 10 32 32 32 32 44 170 28 55 G 1/8 G 1/8
6462112 WGCSML4040R1040C 10 40 40 40 40 52 200 36 63 G 1/8 G 1/8
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NOTE: WGCMS..: Right-hand holder uses right-hand blades.
WGCME..: Right-hand holder uses left-hand blades.
M50 blade and clamp screw torque equals 71–88 in. lbs. (8–10 Nm).
M65 blade and clamp screw torque equals 159–177 in. lbs. (18–20 Nm).
order number catalogue number B H H1 L1 F CS CF LS H3
blade
size
right hand
6499222 WGCMSR2525M50C 25 25 25 138,75 13,84 G 1/8-28 G 1/8-28 109,00 7,00 50
6499223 WGCMSR2525M65C 25 25 25 150,00 13,00 G 1/8-28 G 1/8-28 122,00 —65
6499224 WGCMSR3232P50C 32 32 32 158,75 20,08 G 1/8-28 G 1/8-28 133,62 —50
6499225 WGCMSR3232P65C 32 32 32 170,00 20,00 G 1/8-28 G 1/8-28 142,00 21,75 65
left hand
6499226 WGCMSL2525M50C 25 25 25 138,75 13,84 G 1/8-28 G 1/8-28 109,00 7,00 50
6499227 WGCMSL2525M65C 25 25 25 150,00 13,00 G 1/8-28 G 1/8-28 122,00 29,00 65
6499228 WGCMSL3232P50C 32 32 32 158,75 20,08 G 1/8-28 G 1/8-28 133,62 —50
6499229 WGCMSL3232P65C 32 32 32 170,00 20,00 G 1/8-28 G 1/8-28 142,00 21,75 65
M65 Blade
M50 Blade
WGC Modular Toolholders
Grooving and Cut-Off • WGC
Indexable Milling I Solid End Milling I Holemaking I Turning
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WGC
NOTE: WGCMS..: Right-hand holder uses right-hand blades.
WGCME..: Right-hand holder uses left-hand blades.
M50 blade and clamp screw torque equals 71–88 in. lbs. (8–10 Nm).
M65 blade and clamp screw torque equals 159–177 in. lbs. (18–20 Nm).
order number catalogue number B H H1 L L1 LS F CS CF H2 H3
blade
size
right hand
6498953 WGCMER2525M65C 25 25 25 150,00 138,15 117,00 35,00 G 1/8-28 G 1/8-28 54,00 14,00 65
6498954 WGCMER2525M50C 25 25 25 150,25 139,25 125,25 40,00 G 1/8-28 G 1/8-28 42,41 7,00 50
6498955 WGCMER3232P65C 32 32 32 170,00 158,15 137,00 35,00 G 1/8-28 G 1/8-28 54,00 7,00 65
6498956 WGCMER3232P50C 32 32 32 170,25 159,25 145,25 40,00 G 1/8-28 G 1/8-28 42,41 —50
left hand
6498957 WGCMEL2525M65C 25 25 25 150,00 138,15 117,00 35,00 G 1/8-28 G 1/8-28 54,00 14,00 65
6498958 WGCMEL2525M50C 25 25 25 150,25 139,25 125,25 40,00 G 1/8-28 G 1/8-28 42,41 7,00 50
6498959 WGCMEL3232P65C 32 32 32 170,00 158,15 137,00 35,00 G 1/8-28 G 1/8-28 54,00 7,00 65
6498960 WGCMEL3232P50C 32 32 32 170,25 159,25 145,25 40,00 G 1/8-28 G 1/8-28 42,41 —50
M65 Blade
M50 Blade
WGC Modular Toolholders
Grooving and Cut-Off • WGC
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151
WGC Modular Blades
Grooving and Cut-Off • WGC
Right HandLeft Hand
Right HandLeft Hand
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
Through the pocket coolant available in seat sizes 3 and higher.
order number catalogue number SSC CD FS
blade
size
right hand
6498457 WGCM50R1F12M 1F 12,0 11,00 50
6498458 WGCM50R0212M 212,0 10,88 50
6498459 WGCM50R0216M 216,0 10,88 50
6498460 WGCM50R0312MC 312,0 10,43 50
6498861 WGCM50R0322MC 322,0 10,43 50
6498862 WGCM50R0412MC 412,0 9,93 50
6498863 WGCM50R0422MC 422,0 9,93 50
6498864 WGCM50R0432MC 432,0 9,93 50
6498865 WGCM50R0512MC 512,0 9,43 50
6498866 WGCM50R0516MC 516,0 9,43 50
6498867 WGCM50R0526MC 526,0 9,43 50
6498868 WGCM50R0532MC 532,0 9,43 50
6498869 WGCM65R0616MC 616,0 9,88 65
6498870 WGCM65R0626MC 626,0 9,88 65
6498881 WGCM65R0632MC 632,0 9,88 65
6498882 WGCM65R0816MC 816,0 9,00 65
6498883 WGCM65R0826MC 826,0 9,00 65
left hand
6498884 WGCM50L1F12M 1F 12,0 11,00 50
6498885 WGCM50L0212M 212,0 10,88 50
6498886 WGCM50L0216M 216,0 10,88 50
6498887 WGCM50L0312MC 312,0 10,43 50
6498888 WGCM50L0322MC 322,0 10,43 50
6498889 WGCM50L0412MC 412,0 9,93 50
6498890 WGCM50L0422MC 422,0 9,93 50
6498891 WGCM50L0432MC 432,0 9,93 50
6498892 WGCM50L0512MC 512,0 9,43 50
6498893 WGCM50L0516MC 516,0 9,43 50
6498894 WGCM50L0526MC 526,0 9,43 50
6498895 WGCM50L0532MC 532,0 9,43 50
6498896 WGCM65L0616MC 616,0 9,88 65
6498897 WGCM65L0626MC 626,0 9,88 65
6498898 WGCM65L0632MC 632,0 9,88 65
6498899 WGCM65L0816MC 816,0 9,00 65
6498900 WGCM65L0826MC 826,0 9,00 65
Indexable Milling I Solid End Milling I Holemaking I Turning
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WGC
Blade Holders • Metric
order number catalogue number HW H B F H2 B2 H3 L
2007826 12251222000 26 20,0 18,0 33,0 40 38 8100
2021635 12251222500 32 25,0 20,0 35,0 50 40 10 125
2008159 12251233200 53 32,0 25,0 50,0 82 57 30 160
2021723 12251234000 53 40,0 40,0 58,0 82 65 22 160
Grooving and Cut-Off • WGC
Double-Ended Cut-Off Blade
order number catalogue number SSC H W W1 H1 L1 B CD
neutral hand
6498987 WGCBSN19G1B14 1B 19 1,4 1,15 15,5 90 1,80 14
6498988 WGCBSN26J1B15 1B 26 1,4 1,15 21,5 110 1,80 15
6498989 WGCBSN19G1F16 1F 19 1,6 1,30 15,5 90 1,80 16
6498990 WGCBSN26J1F17 1F 26 1,6 1,30 21,5 110 1,80 17
6499211 WGCBSN19G0220 219 2,0 —15,5 90 1,65 20
6499212 WGCBSN26J0230 226 2,0 —21,5 110 1,65 30
6499213 WGCBSN32M0250 232 2,0 —25,1 150 1,65 50
6499214 WGCBSN26J0340 326 3,0 —21,5 110 2,40 40
6499215 WGCBSN32M0350 332 3,0 —25,1 150 2,40 50
6499216 WGCBSN26J0440 426 4,0 —21,5 110 3,40 40
6499217 WGCBSN32M0450 432 4,0 —25,1 150 3,40 50
6499218 WGCBSN32M0560 532 5,0 —25,1 150 4,40 60
6499219 WGCBSN32M0660 632 6,0 —25,1 150 5,40 60
6499220 WGCBSN32M0860 832 8,0 —25,1 150 7,00 60
6499221 WGCBSN52X08120 853 8,0 —45,3 260 7,00 120
ReinforcedStraight
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
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WU25PT
Composition: An advanced PVD-TiAlN-coated grade with a tough, ultra-fine grain,
unalloyed substrate.
Application: For general-purpose machining of most steels, stainless steels,
high-temperature alloys, titanium, irons, and non-ferrous materials.
Speeds may vary from low to medium and will handle interruptions and high feed rates.
P
M
K
N
S
H
WU35PT
Composition: A multilayer PVD coated carbide grade with an advanced AlTiN-TiN
coating over a super-tough substrate.
Application: WU35PT is an excellent grade for machining stainless steels, all types
of steels, super alloys in turning, and cut-off applications. The substrate provides
improved toughness while the coating layers offer excellent abrasion resistance
and dependability at a wide range of speeds and feeds. Improved edge toughness
provides security in interrupted cuts.
P
M
S
WU10PT
Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed
carbide substrate. The new and improved coating improves edge stability with wide range
speed and feed capabilities.
Application: The WU10PT™ grade is ideal for finishing to general machining of most workpiece
materials at a wide range of speed and feed capabilities. Excellent for machining most steels,
stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge
toughness and higher cutting speed/feed capability.
P
M
K
N
S
H
Coatings provide high-speed
capability and are engineered
for finishing to heavy roughing.
Grades and Grade Descriptions
Grooving and Cut-Off • WGC
NEW!
NEW!
Indexable Milling I Solid End Milling I Holemaking I Turning
PSteel
MStainless Steel
KCast Iron
NNon-Ferrous
SHigh-Temp Alloys
HHardened Materials
wear
resistance toughness
Coating Grade Description
05 10 15 20 25 30 35 40 45
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WGC
v rst choice
j alternate choice
Pv
Mv
Kj
Nj
Sv
H
Right HandNeutralLeft Hand
Cut-Off Inserts • F Precision Moulded • Metric
Grooving and Cut-Off • WGC
catalogue number SSC W W tol ±LI aRaL RR RL WU25PT
WC014M1BL06F01 1B 1,40 0,050 9,00 — 6 0,15 —6470544
WC014M1BN00F01 1B 1,40 0,050 9,00 — — 0,15 0,15 6470545
WC014M1BR06F01 1B 1,40 0,050 9,02 6 — — 0,15 6470546
WC020M02L06F02 22,00 0,050 9,00 — 6 0,20 —6470547
WC020M02N00F02 22,00 0,050 9,00 — — 0,20 0,20 6470548
WC020M02R06F02 22,00 0,050 9,00 6 — — 0,20 6470549
WC030M03L06F02 33,00 0,075 9,60 — 6 0,20 —6470550
WC030M03N00F02 33,00 0,075 9,63 — — 0,20 0,20 6470561
WC030M03R06F02 33,00 0,075 9,60 6 — — — 6470562
WC040M04L06F02 44,00 0,075 10,19 — 6 0,20 —6470563
WC040M04N00F02 44,00 0,075 10,19 — — 0,20 0,20 6470564
WC040M04R06F02 44,00 0,075 10,19 6 — — 0,20 6470565
WC050M05N00F03 55,00 0,075 12,24 — — 0,30 0,30 6470566
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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Indexable Milling I Solid End Milling I Holemaking I Turning
v rst choice
j alternate choice
Pv
Mv
Kj
Nj
Sv
H
WU25PT
Right HandNeutralLeft Hand
Cut-Off Inserts • M Precision Moulded • Metric
Grooving and Cut-Off • WGC
catalogue number SSC W W tol ±LI aRaL RR RL WU25PT
WC014M1BL06M02 1B 1,40 0,050 9,02 — 6 — 0,20 6461828
WC014M1BN00M01 1B 1,40 0,050 9,01 — — 0,15 0,15 6461829
WC014M1BR06M02 1B 1,40 0,050 9,02 6 — — 0,20 6461830
WC020M02L06M02 22,00 0,050 8,97 — 6 — 0,20 6461861
WC020M02N00M02 22,00 0,050 8,98 — — 0,20 0,20 6461862
WC020M02R06M02 22,00 0,050 9,00 6 — — 0,20 6461863
WC030M03L06M02 33,00 0,075 9,61 — 6 — 0,20 6461864
WC030M03N00M02 33,00 0,075 9,60 — — 0,20 0,20 6461865
WC030M03R06M02 33,00 0,075 9,61 6 — — 0,20 6461866
WC040M04L06M02 44,00 0,075 10,19 — 6 0,20 —6461867
WC040M04N00M02 44,00 0,075 10,20 — — 0,20 0,20 6461868
WC040M04R06M02 44,00 0,050 10,20 6 — — 0,20 6461869
WC050M05N00M03 55,00 0,075 12,25 — — 0,30 0,30 6461870
WC060M06N00M03 66,00 0,075 14,59 — — 0,30 0,30 6461881
WC080M08N00M04 88,00 0,075 17,46 — — 0,40 0,40 6461882
v rst choice
j alternate choice
Pv
Mv
Kj
Nj
Sv
H
WU25PT
Right HandNeutralLeft Hand
Cut-Off Inserts • R Precision Moulded • Metric
catalogue number SSC W W tol ±LI aRaL RR RL WU25PT
WC020M02L06R02 22,00 0,050 8,97 — 6 0,20 —6470426
WC020M02N00R02 22,00 0,050 8,98 — — 0,20 0,20 6470427
WC020M02R06R02 22,00 0,050 8,97 6 — — 0,20 6470428
WC030M03L06R02 33,00 0,075 9,61 — 6 0,20 —6470429
WC030M03N00R02 33,00 0,075 9,60 — — 0,20 0,20 6470430
WC030M03R06R02 33,00 0,075 9,61 6 — — 0,20 6470461
WC040M04N00R02 44,00 0,075 10,20 — — 0,20 0,20 6470462
WC050M05N00R03 55,00 0,075 12,25 — — 0,30 0,30 6470463
WC060M06N00R03 66,00 0,075 14,59 — — 0,30 0,30 6470464
WC080M08N00R04 88,00 0,075 17,46 — — 0,40 0,40 6470465
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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v rst choice
j alternate choice
Pv
Mv
Kj
Nj
Sv
H
Grooving Inserts • PT Precision Moulded • Metric
Grooving and Cut-Off • WGC
catalogue number SSC W W tol ±RR LI WU25PT
WG0212M02U02PT 22,13 0,050 0,20 8,97 6461734
WG0251M02U02PT 22,51 0,050 0,20 8,97 6461735
WG0312M03U02PT 33,13 0,075 0,20 9,60 6461736
WG0312M03U04PT 33,13 0,075 0,40 9,60 6461737
WG0412M04U04PT 44,13 0,075 0,40 10,19 6461738
WG0412M04U08PT 44,13 0,075 0,80 10,19 6461739
WG0512M05U04PT 55,13 0,075 0,40 12,25 6461740
WG0512M05U08PT 55,13 0,075 0,80 12,25 6461821
WG0612M06U04PT 66,13 0,075 0,40 14,59 6461822
WG0612M06U08PT 66,13 0,075 0,80 14,59 6461823
WG0712M06U08PT 67,13 0,075 0,80 14,59 6461824
WG0812M08U08PT 88,13 0,075 0,80 17,45 6461825
WG0812M08U12PT 88,13 0,075 1,20 17,45 6461826
WG1012M10U12PT 10 10,13 0,075 1,20 20,75 6461827
v rst choice
j alternate choice
Pv
Mv
Kj
Nj
Sv
H
Grooving Inserts • PT Precision Ground • Metric
catalogue number SSC W W tol ±RR LI WU25PT
WG0200M02P02PT 22,00 0,025 0,20 8,92 6741598
WG0300M03P02PT 33,00 0,025 0,20 9,55 6741599
WG0300M03P04PT 33,00 0,025 0,40 9,55 6741600
WG0400M04P04PT 44,00 0,025 0,40 10,15 6741611
WG0400M04P08PT 44,00 0,025 0,80 10,15 6741612
WG0500M05P04PT 55,00 0,025 0,40 12,18 6741613
WG0500M05P08PT 55,00 0,025 0,08 12,20 6741614
WG0600M06P04PT 66,00 0,025 0,40 14,53 6741615
WG0600M06P08PT 66,00 0,025 0,80 14,54 6741616
NEW!
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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Grooving and Cut-Off • WGC
v rst choice
j alternate choice
Pv
Mv
Kj
Nj
Sv
H
Grooving Inserts • PN Precision Moulded • Metric
catalogue number SSC W W tol ±RR LI WU25PT
WG0212M02U02PN 22,13 0,050 0,20 8,97 6470850
WG0251M02U02PN 22,51 0,050 0,20 8,97 6471041
WG0312M03U02PN 33,13 0,075 0,20 9,60 6471042
WG0312M03U04PN 33,13 0,075 0,40 9,60 6471043
WG0412M04U04PN 44,13 0,075 0,40 10,20 6471044
WG0412M04U08PN 44,13 0,075 0,80 10,20 6471045
WG0512M05U04PN 55,13 0,075 0,40 12,24 6471046
WG0512M05U08PN 55,13 0,075 0,80 12,24 6471047
WG0612M06U04PN 66,13 0,075 0,40 14,59 6471048
WG0612M06U08PN 66,13 0,075 0,80 14,59 6471049
WG0812M08U08PN 88,13 0,075 0,80 17,46 6471050
WG0812M08U12PN 88,13 0,075 1,20 17,46 6471062
WG1012M10U12PN 10 10,13 0,075 1,20 20,75 6471064
v rst choice
j alternate choice
Pv
Mv
Kj
Nj
Sv
H
Grooving Inserts • PC Full Radius Precision Ground • Metric
catalogue number SSC W W tol ±RC LI WU25PT
WR0200M02P00PC 22,00 0,025 1,00 8,91 6470467
WR0300M03P00PC 33,00 0,025 1,50 9,54 6470468
WR0400M04P00PC 44,00 0,025 2,00 10,13 6470469
WR0500M05P00PC 55,00 0,025 2,50 12,18 6470470
WR0600M06P00PC 66,00 0,025 3,00 14,52 6470481
WR0800M08P00PC 88,00 0,025 4,00 17,41 6470482
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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WGC
Geometry Description
Insert
Geometry
Seat
Size
(SSC)
Starting
Conditions Cut-Off Feed Rates mm/rev
mm 0,05 0,10 0,15 0,20 0,25 0,30
0,35 0,40
-F
Positive geom-
etry for reduced
cutting forces.
1B 0,06
2 0,07
3 0,09
4 0,11
5 0,13
-M
Stable cutting
edge for
aggressive feed
rates. Primarily
in cast iron.
1B 0,06
2 0,07
3 0,09
4 0,11
5 0,14
6 0,16
8 0,14
-R
Most stable
cutting edge
for steel.
2 0,10
3 0,14
4 0,16
5 0,19
6 0,21
8 0,23
Chip
Control Description
Insert
Geometry
Seat
Size
(SSC)
Corner
Radius
Starting
Conditions Plunge Feed Rates mm/rev
mm mm 0,05 0,10 0,15 0,20 0,25 0,30
0,35
-PT Positive rake
angle for lower
cutting forces.
1F 0,2 0,06
2 0,2 0,08
30,2 0,09
0,4 0,11
40,4 0,12
0,8 0,15
50,4 0,15
0,8 0,16
6
0,4 0,15
0,8 0,18
1,2 0,20
80,8 0,20
1,2 0,22
10 1,2 0,24
-PN
Stable negative
cutting edge
allowing for
more aggressive
applications.
1F 0,2 0,06
2 0,2 0,08
30,2 0,09
0,4 0,11
40,4 0,12
0,8 0,15
50,4 0,15
0,8 0,16
6
0,4 0,15
0,8 0,18
1,2 0,20
80,8 0,20
1,2 0,22
10 1,2 0,24
Plunge feed rates
Cut-Off Feed Rates
NOTE: For cut-off inserts with a lead angle, maximum feed rate should be reduced by up to 40%.
v
j
v
j
v
j
v
v
v
v
j
j
v
Maximum Feed Rate Values
PSteel
MStainless Steel
KCast Iron
NNon-Ferrous
SHigh-Temp Alloys
HHardened Materials
v rst choice
j alternate choice
I.D. and Face Grooving
For I.D. and face grooving
applications, reduce feed
rate by 20%.
Data above is for P and K material groups. Maximum
feed rates should be adjusted by multiplying max feed rate
values by following factors for shown material groups.
Material
Group
Feed
Factor
M0.8
N1.2
S0.8
H0.5
v
v
v
v
Grooving and Cut-Off • WGC
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Indexable Milling I Solid End Milling I Holemaking I Turning
Turn and profile feed rates
Seat Size 1F
feed rate (mm/rev)
feed rate (in/rev)
depth-of-cut (in)
depth-of-cut (mm)
Seat Size 2
feed rate (in/rev)
feed rate (mm/rev)
depth-of-cut (in)
depth-of-cut (mm)
Seat Size 3 Seat Size 4
Seat Size 6Seat Size 5
Seat Size 8 Seat Size 10
* FNR = Full Nose Radius
feed rate (mm/rev)
feed rate (mm/rev)
feed rate (mm/rev)
feed rate (in/rev)
feed rate (in/rev)
feed rate (in/rev)
depth-of-cut (in)
depth-of-cut (in)depth-of-cut (in)
depth-of-cut (mm)
depth-of-cut (mm)
depth-of-cut (mm)
feed rate (in/rev)
feed rate (in/rev)
feed rate (in/rev)
feed rate (mm/rev)
feed rate (mm/rev)
feed rate (mm/rev)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
depth-of-cut (mm)
depth-of-cut (mm)
Grooving and Cut-Off • WGC
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Grooving and Cut-Off • WGC
WGC
Recommended Starting Speeds • Metric
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Material
Group WU25PT
P
0–1 110 225 270
2110 160 260
3110 125 235
460 90 160
5100 160 210
685 120 185
M
190 170 245
290 150 245
390 140 210
K
1100 145 225
270 120 170
350 85 120
N
1–2 120 440 780
3 — ——
4100 290 490
570 135 195
6100 170 245
S
1 8 40 60
2 8 30 75
315 40 75
4 8 50 110
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Component Description
1/16 NPTF MALE TO
JIC MALE
1/8 NPTF MALE TO
JIC MALE
M8 X 1.25 MALE TO
JIC MALE
M8 X 1.0 MALE TO
JIC MALE
G1/8 MALE TO
JIC MALE
M10 MALE TO
JIC MALE
MALE JIC TO
FEMALE JIC ELBOW
HEAVY DUTY 200MM
COOLANT HOSE
HEAVY DUTY 300MM
COOLANT HOSE
UNIV 200MM
FLEX COOLANT HOSE
UNIV 300MM
FLEX COOLANT HOSE
M8X1.0 BANJO 200MM
FLEX HOSE
G1/8 BANJO 200MM
FLEX HOSE
M8X1.0 BANJO 300MM
FLEX HOSE
G1/8 BANJO 300MM
FLEX HOSE
Component Order Number
6145374
6145375
6145378
6475041
6145376
6145377
6145379
6145380
6145381
6432549
6432550
6475043
6475045
6475047
6475049
Kit Description Order
Number
Shank
Size
Coolant
Pressure
Universal 200mm flex hose
coolant kit 6475019
12–40mm
1/2–1-1/2"200 Bar
2,901 psi vvvvvv v
Universal 300mm flex hose
coolant kit 6475021
12–40mm
1/2–1-1/2"200 Bar
2,901 psi vvvvvvv v
M8x1.0 banjo 200mm flex
hose coolant kit 6475023
12–20mm
1/2–3/4"200 Bar
2,901 psi v v v v
M8x1.0 banjo 300mm flex
hose coolant kit 6475025
12–20mm
1/2–3/4"200 Bar
2,901 psi v v v v
G 1/8 banjo 200mm
flex hose coolant kit 6475027
25–40mm
1–1-1/2"200 Bar
2,901 psi v v v v
G 1/8 banjo 300mm
flex hose coolant kit 6475029
25–40mm
1–1-1/2"200 Bar
2,901 psi v v v v
Universal 200mm heavy-duty
coolant kit 6145372
25–40mm
1–1-1/2"350 Bar*
5,076 psi* vv vvvv
Universal 300mm heavy-duty
coolant kit 6145373
25–40mm
1–1-1/2"350 Bar*
5,076 psi* v v v v v v
Coolant Kit
* Max pressure for seat size 02 holders is 200 bar/2901 psi.
Grooving and Cut-Off • WGC
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WGC
Individual Kit Component List
Individual Kit Component List
order number catalogue number description
6145374 1-16NPTF-JIC Straight tting, 1/16 NPTF male thread to JIC male thread
6145375 1-8NPTF-JIC Straight tting, 1/8 NPTF male thread to JIC male thread
6145378 M8X1.25-JIC Straight tting, M8 x 1.25 male thread to JIC male thread
6475041 M8X1-JIC Straight tting, M8 x 1.0 male thread to JIC male thread
6145376 G18-JIC Straight tting, G 1/8 male thread to JIC male thread
6145377 M10X1.5-JIC Straight tting, M10 x 1.5 male thread to JIC male thread
6145379 JICM-JICF-ELB Elbow tting, male JIC thread to female JIC thread
6145380 COOL-HOSE-200-HD Heavy Duty 200mm Coolant hose with JIC female tting both ends
6145381 COOL-HOSE-300-HD Heavy Duty 300mm Coolant hose with JIC female tting both ends
6432549 COOL-HOSE-200-FLEX Flexible braided 200mm Coolant hose with JIC female tting both ends
6432550 COOL-HOSE-300-FLEX Flexible braided 300mm Coolant hose with JIC female tting both ends
6475043 M8X1-BAN-JIC-HOSE-200 Flexible braided 200mm Coolant hose, M8 x 1.0 male thread to JIC female thread.
Contains (1) M8x1.0 banjo bolt and (2) M8 bonded washers
6475045 G18-BAN-JIC-HOSE-200 Flexible braided 200mm Coolant hose, G 1/8 male thread to JIC female thread.
Contains (1) G 1/8 banjo bolt and (2) G 1/8 bonded washers
6475047 M8X1-BAN-JIC-HOSE-300 Flexible braided 300mm Coolant hose, M8 x 1.0 male thread to JIC female thread.
Contains (1) M8x1.0 banjo bolt and (2) M8 bonded washers
6475049 G18-BAN-JIC-HOSE-300 Flexible braided 300mm Coolant hose, G 1/8 male thread to JIC female thread.
Contains (1) G 1/8 banjo bolt and (2) G 1/8 bonded washers
The items shown below are not part of any coolant kits shown on previous pages.
Included in kits; part of components.
Coolant Spare Parts
order number catalogue number description
6475051 M8X1-BAN-BOLT Banjo bolt, M8 x 1.0 male thread
6475053 G18-BAN-BOLT Banjo bolt, G1/8 male thread
6475060 M6-BON-WASHER M6 bonded washer
6475055 M8-BON-WASHER M8 bonded washer
6475061 M10-BON-WASHER M10 bonded washer
6475056 G18-BON-WASHER G 1/8 bonded washer
order number catalogue number description
6145382 M6X1-JIC Straight tting, M6 x 1.0 male thread to JIC male thread
6145383 JICM-JICM-STR Straight tting, JIC male thread to JIC male thread
6145386 G14-G18-RED Straight tting, G 1/4 male thread to G 1/8th male thread
6475058 R18-JIC Straight tting, 1/8 BSPT male thread to JIC male thread
6475059 R14-JIC Straight tting, 1/4 BSPT male thread to JIC male thread
Grooving and Cut-Off • WGC
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1. WGC system capable of 5076 psi (350 bar).
2. Toolholder delivered with four entry holes.
3. A quality filtration system is necessary to prevent blockages
in the toolholder that will affect coolant flow and performance.
4. Machines without a proper filtering system may require
modification or an inline filter.
• For pressure >1015 psi [70 bar], use 10–20 µm filter.
• For pressure <1015 psi [70 bar], 50–100 µm.
• Using fine filters in low-pressure applications may
affect flow rate.
1. All safety doors and mechanisms must be in place before trying out
the internal coolant to avoid any danger to the operator in the event
of a failure.
2. Use the correct pipe fittings to connect the holders to the system.
Ensure the maximum pressure recommended for the fittings are
not exceeded.
3. While implementing pressure >1160 psi [80 bar], increase the
pressure in steps to ensure proper functioning of insert clamping
and leak-free joints.
4. While indexing inserts, ensure the pocket is free from chips and/or dirt.
Also, inspect the insert and make sure there are no blockages in the
coolant canal.
5. Periodically check all hoses and fittings for damage and wear for proper
functioning of the system. This check should also include filters.
Internal coolant offers a clear advantage in tool life and
chip forming/evacuation vs. external coolant in difficult
conditions and in high-pressure coolant.
Example: Chipbreaking in plunging of steel.
Low Pressure — If performance is at risk due to low coolant pressure, apply internal coolant in combination with external coolant to increase volume.
Recommendation to improve tool life and/or productivity: Apply high pressure coolant: 80–350 bar recommended.
VDI Assemblies
The WGC internal coolant delivery can be leveraged with VDI holding systems with both traditional or Quick-Change coolant connections.
Thread and Wrench Specications
Port 1
Port 2
VDI Port
Port 3
Flood Coolant Internal Coolant
1,087 psi
(75 bar)
2,900 psi
(200 bar)
Material steel ST52;
Insert size 6mm; f = 0,25 mm/U
Internal Coolant Delivery Guidelines
General Safety Guidelines
Maximum Coolant Pressure Recommended Torque Value
Internal Coolant
Delivery Performance
Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
WK15CT
NEW VICTORY™ G R A DE
FOR CAST IRON TURNING
wear resistance
toughness
WBH30P
WBK40U
CW2015
CW2015
WK05CT
WK20CT
WK15CT
NEW!
NEW: Substrate and Victory™ coating.
Multilayer CVD coating of TiCN and Al2O3
with pre and post -coat treatment providing
improved edge toughness and long predictable
tool life at elevated cutting speeds.
Developed to perform in roughing, semi-finishing,
and finishing in all types of grey cast iron.
Also suitable for: Different types of nodular iron
WK15CT in cast iron turning not only helps in cost reduction,
but also cycle time reduction through improved cutting
parameters and better productivity.
NEW!
NEW!
Coating
Machining Capabilities
widia.com
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WK15CT
High-Performance Inserts • WIDIA™ Victory™
WK15CT provides consistent performance at high cutting speeds and feeds
in machining grey cast iron and ductile irons in roughing to finishing applications.
• Improved productivity and reduced cycle times.
• Post-coat grinding provides secure seating surface.
• A multi-layer CVD coated grade with TiN-TiCN-Al203 over
a wear-resistant substrate specially developed to give consistent
performance and superior tool life while machining cast irons.
• The wear-resistant substrate resists deformation while machining
at elevated cutting speeds.
• The thick CVD coating with post-coat treatment provides long
and consistent tool life.
• Can be applied in both continuous and lightly interrupted cuts
for grey and ductile irons.
Features:
WK15CT replaces the old grades TN5120, HK150. Available in
most popular geometries in both negative and positive ISO insert styles.
Post-coat treatment improves edge
toughness and provides long
predictable tool life. Wear-resistant coating provides better
tool life at elevated cutting speeds.
TiN-TiCN-Al2O3
Negative
style inserts Geometry
CNMA MA
CNMG STD, -5, -RH
WNMA MA
WNMG STD, -5, -RH
TNMA MA
TNMG STD, -RH
SNMA MA
SNMG STD
DNMG STD, -RH
Positive
style inserts Geometry
CCMT STD, MP
DCMT STD
SCMT MP
TCMT MP
VBMT STD
VCMT STD
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Indexable Milling I Solid End Milling I Holemaking I Turning
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
CCMT-MP
High-Performance Inserts • WIDIA™ Victory™
ISO
catalogue number D L10 S ReD1 WK15CT
CCMT120408MP 12,70 12,90 4,76 0,8 5,50 6730909
CCMT120412MP 12,70 12,90 4,76 1,2 5,50 6730910
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
CNMA
ISO
catalogue number D L10 S ReD1 WK15CT
CNMA120408 12,70 12,90 4,76 0,8 5,16 6287922
CNMA120412 12,70 12,90 4,76 1,2 5,16 6287923
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
CCMT
ISO
catalogue number D L10 S ReD1 WK15CT
CCMT060204 6,35 6,45 2,38 0,4 2,80 6671876
CCMT090304 9,53 9,67 3,18 0,4 4,40 6671877
CCMT09T304 9,53 9,67 3,97 0,4 4,40 6613610
CCMT09T308 9,53 9,67 3,97 0,8 4,40 6613604
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WK15CT
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
CNMG-5
ISO
catalogue number D L10 S ReD1 WK15CT
CNMG120408-5 12,70 12,90 4,76 0,8 5,16 6287924
CNMG120412-5 12,70 12,90 4,76 1,2 5,16 6287925
High-Performance Inserts • WIDIA™ Victory™
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
CNMG-RH
ISO
catalogue number D L10 S ReD1 WK15CT
CNMG120408RH 12,70 12,90 4,76 0,8 5,16 6288264
CNMG120412RH 12,70 12,90 4,76 1,2 5,16 6288265
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
CNMG
ISO
catalogue number D L10 S ReD1 WK15CT
CNMG120404 12,70 12,90 4,76 0,4 5,16 6613606
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Indexable Milling I Solid End Milling I Holemaking I Turning
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
DCMT
ISO
catalogue number D L10 S ReD1 WK15CT
DCMT11T308 9,53 11,63 3,97 0,8 4,45 6671913
High-Performance Inserts • WIDIA™ Victory™
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
DNMG
ISO
catalogue number D L10 S ReD1 WK15CT
DNMG150608 12,70 15,50 6,35 0,8 5,16 6671912
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
DNMG-RH
ISO
catalogue number D L10 S ReD1 WK15CT
DNMG150608RH 12,70 15,50 6,35 0,8 5,16 6730880
DNMG150612RH 12,70 15,50 6,35 1,2 5,16 6730901
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WK15CT
High-Performance Inserts • WIDIA™ Victory™
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
SNMA
ISO
catalogue number D L10 S ReD1 WK15CT
SNMA120408 12,70 12,70 4,76 0,8 5,16 6287926
SNMA120412 12,70 12,70 4,76 1,2 5,16 6287927
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
SNMG
ISO
catalogue number D L10 S ReD1 WK15CT
SNMG120408 12,70 12,70 4,76 0,8 5,16 6613608
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
SCMT-MP
ISO
catalogue number D L10 S ReD1 WK15CT
SCMT09T304MP 9,53 9,53 3,97 0,4 4,40 6730906
SCMT09T308MP 9,53 9,53 3,97 0,8 4,40 6730907
SCMT120408MP 12,70 12,70 4,76 0,8 5,50 6730908
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Indexable Milling I Solid End Milling I Holemaking I Turning
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
TCMT-MP
ISO
catalogue number D L10 S ReD1 WK15CT
TCMT110208MP 6,35 11,00 2,38 0,8 2,80 6730905
TCMT16T308MP 9,53 16,50 3,97 0,8 4,40 6730904
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
TNMA
High-Performance Inserts • WIDIA™ Victory™
ISO
catalogue number D L10 S ReD1 WK15CT
TNMA160408 9,53 16,50 4,76 0,8 3,81 6287930
TNMA160412 9,53 16,50 4,76 1,2 3,81 6287951
v rst choice
Pj
M
Kv
N
S
H
WK15CT
TNMG
ISO
catalogue number D L10 S ReD1 WK15CT
TNMG160404 9,53 16,50 4,76 0,4 3,81 6671911
TNMG160408 9,53 16,50 4,76 0,8 3,81 6617524
TNMG160412 9,53 16,50 4,76 1,2 3,81 6671880
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WK15CT
High-Performance Inserts • WIDIA™ Victory™
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
VBMT
ISO
catalogue number D L10 S ReD1 WK15CT
VBMT160408 9,53 16,61 4,76 0,8 4,40 6671879
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
VCMT
ISO
catalogue number D L10 S ReD1 WK15CT
VCMT16T308 9,53 16,61 3,97 0,8 4,40 6672411
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
TNMG-RH
ISO
catalogue number D L10 S ReD1 WK15CT
TNMG160408RH 9,53 16,50 4,76 0,8 3,81 6673946
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Indexable Milling I Solid End Milling I Holemaking I Turning
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
WNMA
ISO
catalogue number D L10 S ReD1 WK15CT
WNMA080408 12,70 8,69 4,76 0,8 5,16 6288267
WNMA080412 12,70 8,69 4,76 1,2 5,16 6288268
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
WNMG-5
High-Performance Inserts • WIDIA™ Victory™
ISO
catalogue number D L10 S ReD1 WK15CT
WNMG080408-5 12,70 8,69 4,76 0,8 5,16 6613603
v rst choice
j alternate choice
Pj
M
Kv
N
S
H
WK15CT
WNMG-RH
ISO
catalogue number D L10 S ReD1 WK15CT
WNMG060408RH 9,53 6,52 4,76 0,8 3,81 6673948
WNMG080408RH 12,70 8,69 4,76 0,8 5,16 6290495
WNMG080412RH 12,70 8,69 4,76 1,2 5,16 6288269
Language Version: WID_Advances2020_174_175_Metric November 4, 2019 12:53 PMLanguage Version: WID_Advances2020_174_175_Metric November 4, 2019 12:53 PM
WIDIA tooling solutions for heavy-duty turning have a proven history of success in these
extremely demanding applications around the world. Customers looking for maximum
material removal and improved productivity can rely on WIDIA to provide the right tool,
inserts, and grades for their workpiece, machine tool, and applications.
• The tooling for wheelset reprofiling/reconditioning
has been developed in close cooperation with
machine tool builders and railway workshops.
• The wheel profile wears during usage and also due
to skidding, mismatched wheels, etc.
• Different chipbreaker profile and grades are available
to machine the wheels with different wear condition.
• The upended design of inserts enhances the insert
strength and the chipbreakers are designed to provide
optimum performance with efficient chipbreaking while
machining the profile.
• The toolholders adopt the robust lever clamping system.
WIDIA™ Tools for
Railway Wheel Machining
WIDIA offers toolholders and indexable inserts for
all types of wheel lathes being used in the Industry.
widia.com
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Railway Tooling
Right Hand Toolholder
69 391 458 10
Left Hand Toolholder
69 391 458 21
Right Hand Toolholder
69 391 431 10
Left Hand Toolholder
69 391 431 20
Railway Holders
*Additional sizes available as specials.
*Additional sizes available as specials.
catalogue
number description insert
turning
cassette
facing
cassette
retaining
screw
allen
key 1
locking
screw
allen
key 2
adjusting
screw
Right Hand
69 391 458 20 LS compound tool holder (LH) LNUX 30 19 40 69 393 186 20 69 393 220 20 73 085 863 73 398 965 73 398 589 73 398 931 73 398 577
Left Hand
69 391 458 20 LS compound tool holder (LH) LNUX 30 19 40 69 393 186 20 69 393 220 20 73 085 863 73 398 965 73 398 589 73 398 931 73 398 577
catalogue
number description insert
turning
cassette
facing
cassette
retaining
screw
allen
key 1
locking
screw
allen
key 2
adjusting
screw
Right Hand
69 391 431 10 LS compound tool holder (RH) LNUX 30 19 40 69 393 186 10 -73 085 863 73 398 965 - - 73 398 577
Left Hand
69 391 431 20 LS compound tool holder (LH) LNUX 30 19 40 69 393 186 20 -73 085 863 73 398 965 - - 73 398 577
Indexable Milling I Solid End Milling I Holemaking I Turning
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Tooling for Heavy-Duty Applications
Railway Tooling
catalogue number w/t LI S R D1
LNUX191940-13 10 19,05 19,05 46,35
LNUX191940-16 10 19,05 19,05 46,35
LNUX191940DB 10 19,05 19,05 46,35
LNUX191940RRP 10 19,05 19,05 46,35
LNUX191940T 10 19,05 19,05 16,35
LNUX301940-13 12 30 19,05 46,35
LNUX301940-16 12 30 19,05 46,35
LNUX301940T 12 30 19,05 46,35
Railway Cassettes for Toolholders: Turning
Railway Cassettes for Toolholders: Facing
*Additional sizes available as specials.
*Additional sizes available as specials.
*Spare parts are the same for both facing and turning cassettes.
catalogue number description insert lever clamp allen screw
Right Hand
69 393 186 10 Turning Cassette (RH) LNUX 30 19 40 214 85 667 214 85 627 73 398 965
69 393 187 10 Turning Cassette (RH) LNUX 19 19 40 214 85 667 214 85 627 73 398 965
Left Hand
69 393 186 20 Turning Cassette (LH) LNUX 19 19 40 214 85 667 214 85 627 73 398 965
69 393 188 20 Turning Cassette (LH) LNUX 30 19 40 214 85 667 214 85 627 73 398 965
catalogue number description insert lever clamp allen screw
Right Hand
69 393 190 10 Facing Cassette (RH) LNUX 30 19 40 214 85 667 214 85 627 73 398 965
69 393 220 10 Facing Cassette (RH) LNUX 19 19 40 214 85 667 214 85 627 73 398 965
Left Hand
69 393 189 20 Facing Cassette (LH) LNUX 19 19 40 214 85 667 214 85 627 73 398 965
69 393 221 20 Facing Cassette (LH) LNUX 30 19 40 214 85 667 214 85 627 73 398 965
Turning Cassette
69 393 187 10
Turning Cassette
69 393 186 10
Facing Cassette
69 393 189 20
Inserts
LNUX191940RRP LNUX191940-16,
LNUX301940-16
LNUX191940-13,
LNUX301940-13
LNUX191940T,
LNUX301940T
LNUX191940DB
LI
S
D1
W
LI
S
D1
W
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Bar Peeling
WIDIA™ Tools for Bar Peeling Applications
Bar peeling is a unique and economical machining operation for the production of cylindrical surfaces on blank bars
(e.g., round bars, wires, blocks, and pipes) with high surface finishes and dimensional accuracies.
During the bar peeling process, scales, cracks, and sand inclusion are removed. Bar peeling is faster than conventional turning.
Used when high volumes, high quality, and high productivity with good surface finish are required.
Bar peeling machines require a high level of utilisation and demand high performance from the cutting tools. WIDIA offers specially developed WIDIA tools
with indexable inserts for bar peeling, which are capable of meeting these demands, making manufacturing more cost-efficient.
Application Range of WIDIA™ Bar Peeling Tools
WP15CT
Coated carbide. MT-CVD/CVD — TiN-TiCN-Al2O3-ZrCN. Good balance of
wear resistance and toughness properties. High productivity machining
on smooth to lightly interrupted cuts. For steels.
WP25CT
Coated carbide. MT-CVD/CVD — TiN-TiCN-Al2O3-ZrCN. Good toughness
properties. Excellent first choice for steel machining, high productivity
metal removal for all but the harshest interrupted cuts.
WIDIA Victory™ CVD Coated Grades
For more information on heavy-duty tooling,
contact your local sales representative.
WP35CT
Coated carbide. MT-CVD/CVD — TiN-TiCN-Al2O3-ZrCN. Proven on all
roughing and heavy roughing operations, wet or dry, on interrupted
and uninterrupted cuts.
WM25CT
Coated carbide. MT-CVD/CVD — TiN-TiCN-Al2O3-ZrCN. Good balance
of wear resistance and toughness properties. Light and medium machining.
For austenitic stainless steel AISI series.
Indexable Milling I Solid End Milling I Holemaking I Turning
New bar peeling machines demand high performance from
cutting tools. WIDIA offers a wide variety of inserts in different
grades for cost-effective bar peeling operations in different types
of steels, stainless steels, etc. WIDIA also offers toolholders and
cartridges for bar peeling as a custom solution.
• Ideal in high feed rate applications, WIDIA bar
peeling tools enable economical machining
operations for the production of cylindrical
surfaces on bright bars.
• High surface finishes, dimensional accuracy,
and most efficient removal of scales, cracks,
sand enclosures, and other errors.
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Informational Icons Guide
Indexable Milling Icons
Solid End Milling Icons
Ramping:
Blank
Slotting:
Square End
Slotting:
Square End with
AP Dimension
Side Milling/
Shoulder Milling:
Square End
Side Milling/
Shoulder Milling:
Square End with
AE/AP Dimension
3D Proling
3D Proling: 3D
Proling with
AE/AP Dimensions
Trochoidal
Milling
Corner Style:
Corner Radius
Corner Style:
Square End
Corner Style:
Torus Cylindrical/Plain Shank Helix Angle:
20°
Helix Angle:
30°
Helix Angle:
40°
Helix Angle:
45° DIN 6527
Tool Dimensions:
Flute Conguration:
X (Variable)
Tool Dimensions:
Flute Conguration:
3
Tool Dimensions:
Flute Conguration:
6
Counterboring Spiral Circular Face Milling Helical Milling Plunge Milling
Ramping Slotting:
Square End
Side Milling/
Shoulder Milling:
Square End
3D Proling:
Inclined Square
End Mill
Pocketing
Cylindrical/Plain
Shank Weldon® Shank Screw-On Shank Shell Mill Through Coolant
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179
Informational Icons Guide
Holemaking Icons
Turning Icons
DIN — German Institute for Standardisation
ISO — International Standardisation Organisation
Drilling Drilling:
Inclined Entry
Drilling:
Inclined Exit
Drilling:
X-Offset
Drilling:
Stacked Plates
Drilling:
Convex
Drilling:
Blind Chain Drilling Drilling:
Cross Hole
Drilling:
Half Cylinder
Drilling: Corner
Drilling 45°
Drilling Depth:
1x
Drilling Depth:
3x
Drilling Depth:
5x
Drilling Depth:
8x
Drilling Depth:
12x Flat Shank Shank:
Cylindrical Plain
Through Coolant:
Radial: Drilling
Through Coolant:
Radial: Indexable
Drilling
Tool Dimensions:
2-Flute/2-Margin/
Coolant
Turning Proling Facing Face Grooving Chamfering
Grooving Cut-off Deep Grooving Through Coolant:
Grooving
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WIDIA™ Customer Application Engineers assist customers and engineering groups throughout the world with expert tool
selection and application recommendations for the entire range of WIDIA tooling.
Easy access to proven metalworking expertise!
ORIGINATING
COUNTRY LANGUAGE TEL FAX EMAIL
Australia English 001-724-539-6921 * 001-724-539-6830 * ap.techsupport@widia.com
Austria German 0800 291630 0049-911-9735-429 * eu.techsupport@widia.com
Belgium English/French 0800 80410 0049-911-9735-429 * eu.techsupport@widia.com
China Chinese 400-889-2237 +86-21-58999985 * w-cn.techsupport@widia.com
Denmark English 808 89295 001-724-539-6830 * na.techsupport@widia.com
Finland English 0800 919413 001-724-539-6830 * na.techsupport@widia.com
France French 080 5540 379 0049-911-9735-429 * eu.techsupport@widia.com
Germany German 0800 1015774 0911-9735-429* eu.techsupport@widia.com
India English 1 800 103 5227 —in.techsupport@widia.com
Israel English 1809 449907 001-724-539-6830 * na.techsupport@widia.com
Italy Italian 800 916568 02 89512146 * eu.techsupport@widia.com
Japan English 001-724539-6921 * 001-724-539-6830 * ap.techsupport@widia.com
Korea (South) English 001-724539-6921 * 001-724-539-6830 * ap.techsupport@widia.com
Malaysia English 001-724539-6921 * 001-724-539-6830 * ap.techsupport@widia.com
Netherlands English 0800 0201131 001-724-539-6830 * na.techsupport@widia.com
New Zealand English 001-724539-6921 * 001-724-539-6830 * ap.techsupport@widia.com
Norway English 800 10081 001-724-539-6830 * na.techsupport@widia.com
Poland Polish 00800 4411943 06166 56504 * eu.techsupport@widia.com
Russia (landline) Russian 8800 5556395 0048 6166 56504 * eu.techsupport@widia.com
Russia (cell phone) Russian +7 8005556395 0048 6166 56504 * eu.techsupport@widia.com
Singapore English 001-724539-6921 * 001-724-539-6830 * ap.techsupport@widia.com
South Africa English 0800 981644 001-724-539-6830 * na.techsupport@widia.com
Sweden English 020798794 001-724-539-6830 * na.techsupport@widia.com
Taiwan English 001-724539-6921 * 001-724-539-6830 * ap.techsupport@widia.com
Thailand English 001-724539-6921 * 001-724-539-6830 * ap.techsupport@widia.com
United Kingdom English 0800 028 2996 001-724-539-6830 * na.techsupport@widia.com
Ukraine Russian 800502665 0048 6166 56504 * eu.techsupport@widia.com
USA English 888 539 5145 001-724-539-6830 * na.techsupport@widia.com
Service Level Excellence:
• Fast telephone response.
• Quick technical solutions.
• Efficient case management.
Services Provided:
• Tooling selection.
• Operating parameters.
• Troubleshooting.
• Process optimisation.
• Hardware support.
Best-in-Class Support Tools
and Technology:
• Tooling performance experts.
• Materials database.
• Application calculators.
• Easy access to proven metalworking expertise.
• Service level excellence.
• Best-in-class application support tools and technology.
*Noted phone and fax numbers are not toll free.
Customer Application Support (CAS)
Get fast and reliable answers to your toughest metalcutting problems.
Our Customer Application Support (CAS) Team is the metalworking industry’s leading help desk resource
for tooling application solutions and problem resolution.
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181
PSteel
MStainless Steel
KCast Iron
NNon-Ferrous
SHigh-Temp Alloys
HHardened Materials
Material Overview • DIN
material
group description content
tensile
strength
RM (MPa)*
hardness
(HB)
hardness
(HRC)
material
number
P0
Low-Carbon Steels, Long Chipping C <0,25% <530 <125 – –
P1
Low-Carbon Steels, Short Chipping, Free Machining C <0,25% <530 <125 – C15, Ck22, ST37-2, S235JR, 9SMnPb28, GS38
P2
Medium- and High-Carbon Steels C >0,25% >530 <220 <25 ST52, S355JR, C35, GS60, Cf53
P3
Alloy Steels and Tool Steels C >0,25% 600–850 <330 <35 16MnCr5, Ck45, 21CrMoV5-7, 38SMn28
P4
Alloy Steels and Tool Steels C >0,25% 850–1400 340–450 35–48 100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12
P5
Ferritic, Martensitic, and PH Stainless Steels – 600–900 <330 <35 100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12
P6
High-Strength Ferritic, Martensitic,
and PH Stainless Steels – 900–1350 350–450 35–48 X102CrMo17, G-X120Cr29
M1
Austenitic Stainless Steel – <600 130–200 – X5CrNi 18 10, X2CrNiMo 17 13 2, G-X25CrNiSi18 9,
X15CrNiSi 20 12
M2
High-Strength Austenitic Stainless
and Cast Stainless Steels – 600–800 150–230 <25 X2CrNiMo 13 4, X5NiCr 32 21, X5CrNiNb 18 10,
G-X15CrNi 25-20
M3
Duplex Stainless Steel – <800 135–275 <30 X8CrNiMo27 5, X2CrNiMoN22 5 3, X20CrNiSi25 4,
G-X40CrNiSi27 4
K1
Grey Cast Iron – 125–500 120–290 <32 GG15, GG25, GG30, GG40, GTW40
K2
Low- and Medium-Strength Ductile Irons (Nodular
Irons) and Compacted Graphite Irons (CGI) – <600 130–260 <28 GGG40, GTS35
K3
High-Strength Ductile Irons and Austempered Ductile
Iron (ADI) – >600 180–350 <43 GGG60, GTW55, GTS65
N1
Wrought Aluminium – – – – AIMg1, AI99.5, AICuMg1, AICuBiPb, AIMgSi1, ALMgSiPb
N2
Low-Silicon Aluminium Alloys and Magnesium Alloys Si <12,2% – – – GAISiCu4, GDAISi10Mg
N3
High-Silicon Aluminium Alloys and Magnesium Alloys Si >12,2% – – – G-ALSi12, G-AlSi17Cu4, G-AISi21CuNiMg
N4
Copper-, Brass-, Zinc-Based on Machinability Index
Range of 70–100 – – – – CuZn40, Ms60, G-CuSn5ZnPb, CuZn37, CuSi3Mn
N5
Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass – – – – Lexan®, Hostalen™, Polystyrol, Makralon
N6
Carbon, Graphite Composites, CFRP – – – – CFK, GFK
N7
Metal Matrix Composites (MMC) – – – – –
S1
Iron-Based, Heat-Resistant Alloys – 500–1200 160–260 25–48 X1NiCrMoCu32 28 7, X12NiCrSi36 16, X5NiCrAITi31 20,
X40CoCrNi20 20
S2
Cobalt-Based, Heat-Resistant Alloys – 1000–1450 250–450 25–48 Haynes
®
188, Stellite
®
6,21,31
S3
Nickel-Based, Heat-Resistant Alloys – 600–1700 160–450 <48 INCONEL
®
690, INCONEL 625, Hastelloy
®
, Nimonic
®
75
S4
Titanium and Titanium Alloys – 900–1600 300–400 33–48 Ti1, TiAI5Sn2, TiAI6V4, TiAI4Mo4Sn2
H1
Hardened Materials – – – 44–48 GX260NiCr42, GX330NiCr42, GX300CrNiSi952,
GX300CrMo153, Hardox
®
400
H2
Hardened Materials – – – 48–55 –
H3
Hardened Materials – – – 56–60 –
H4
Hardened Materials – – – >60 –
DIN
