R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
R1
Technical Information
R1~R42
Parts Compatibility of Lever Lock Toolholders
R42
SI Unit Conversion Table / Cutting Symbol
R2
Surface Roughness
R3
Heat Treatment and Hardness Expression
R4
Vickers Hardness Conversion Chart
R5
Material List (JIS)
R6
Material Cross Reference Table
R7
Insert Grades Cross Reference Table
R16
Molded Chipbreaker Cross Reference Table
R21
Milling Insert Description Cross Reference Table
R22
Cutting Edges Figuration and Countermeasures
R24
Turning
R25
Milling
R26
Drilling
R27
Terms and Angles of Turning Toolholder
R28
Terms and Angles of Milling Cutter
R29
Basic Formulas (Turning)
R30
Basic Formulas (Milling)
R32
Basic Formulas (Drilling)
R33
Tooling Example
R34
Automatic Lathe List by Manufacturer
R36
List of Instruments and Applicable Small Tools and Toolholders
R41
Terms and Angles of Toolholder
R28~R29
Trouble shooting
R24~R27
Various Cross Reference Tables
R16~R23
General Information
R2~R15
Basic Formulas
R30~R33
Tooling Examples of Small Tools
R34~R41
Technical Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
SI Unit Conversion Table / Cutting Symbol
¢ SI Derived Units Conversion Chart
(Bold lined units are the ones by SI Derived Unit.) (Extracted from JIS Handbook "Steel")
l
Force
N kgf dyn
1 1.019 72×10
-
1
1×10
5
9.806 65 1 9.806 65×10
5
1×10
-
5
1.019 72×10
-
6
1
l
Stress
1Pa=1N/m
2
,1MPa=1N/mm
2
Pa or N/m
2
MPa or N/mm
2
kgf/mm
2
kgf/cm
2
kgf/m
2
1 1×10
-
6
1.019 72×10
-
7
1.019 72×10
-
5
1.019 72×10
-
1
1×10
6
1 1.019 72×10
-
1
1.019 72×10 1.019 72×10
5
9.806 65×10
6
9.806 65 1 1×10
2
1×10
6
9.806 65×10
4
9.806 65×10
-
2
1×10
-
2
1 1×10
4
9.806 65 9.806 65×10
-
6
1×10
-
6
1×10
-
4
1
l
Pressure
1Pa=1N/m
2
Pa kPa MPa bar kgf/cm
2
1 1×10
-
3
1×10
-
6
1×10
-
5
1.019 72×10
-
5
1×10
3
1 1×10
-
3
1×10
-
2
1.019 72×10
-
2
1×10
6
1×10
3
1 1×10 1.019 72×10
1×10
5
1×10
2
1×10
-
1
1 1.019 72
9.806 65×10
4
9.806 65×10 9.806 65×10
-
2
9.806 65×10
-
1
1
¢ Symbol of cutting conditions
l
Cutting conditions below are indicated by the new symbols listed in 2nd column.
1) Turning 3) Drilling
Cutting conditions
Symbol
(Previous Symbol)
Unit
Cutting conditions
Symbol
(Previous Symbol)
Unit
Cutting Speed Vc V m/min Cutting Speed Vc V m/min
Feed Rate f f mm/rev Feed Speed Vf F mm/min
Depth of Cut ap d mm Feed Rate f f mm/rev
Edge Width W W mm Drill Dia. Dc D (Ds) mm
Workpiece Dia. Dm D mm Required Power Pc Pkw kW
Required Power Pc Pkw kW
Specific cutting force
kc Ks MPa
Specific cutting force
kc Ks MPa Depth of hole H d mm
Theoretical surface roughness
h Rz μm Revolution n N min
-
1
Corner Radius r
ε
R mm
Revolution n N min
-
1
Note: 'r
ε
' is read as 'r epsilon'
2) Milling
Cutting conditions
Symbol
(Previous Symbol)
Unit
Cutting Speed Vc V m/min
Feed Speed Vf F mm/min
Feed per tooth fz f mm/t
Feed Rate f f mm/rev
No. of Inserts Z Z teeth
Depth of Cut ap d mm
Width of Cut ae w mm
Pick feed Pf Pf mm
Required Power Pc Pkw kW
Specific cutting force
kc Ks MPa
Chip Removal Volume
Q Q cm
3
/min
Revolution n N min
-
1
R2
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢ Theoretical (Geometrical) Surface Roughness
Theoretical Surface Roughness for Turning indicates the minimum roughness
value from the cutting conditions and it is shown by the formula as follows.
Rz(h)=
f
8R(rH)
2
×10
3
Rz(h): Theoretical Surface Roughness [μm]
f: Feed Rate [mm/rev]
R(r
ε
): Corner Radius of Insert [mm]
How to Obtain Surface Roughness Values
Relationship with Triangle Symbol
Arithmetical
Mean
Roughness
Ra(
μ
m)
Max. Height
Roughness
Rz(
μ
m)
Ten Points
Mean
Roughness
Rz
JIS
(
μ
m)
*
(Relationship
with Triangle)
0.025
0.05
0.1
0.2
0.1
0.2
0.4
0.8
0.1
0.2
0.4
0.8
ssss
0.4
0.8
1.6
1.6
3.2
6.3
1.6
3.2
6.3
sss
3.2
6.3
12.5
25
12.5
25
ss
12.5
25
50
100
50
100
s
* Finishing symbol (Triangle
s
and wave~) was removed
from JIS standard in the 1994 Revision.
· How to Indicate
(1) When Ra is 1.6μm
"
1. 6 μmRa
(2) When Rz is 6.3μm
"
6.3μmRz
(3) When Rz
JIS
is 6.3μm
"
6.3μmRz
JIS
Type
Symbol
How to Obtain
Explanation
Max. Height Roughness
Rz
Rz is a mean value in micron meter obtained
from the distance of the highest peaks and
the lowest valleys within the range of
sampled reference length ("ℓ") in the
direction of the center line of the roughness
curve.
Note) When calculating Rz, extraordinarily
high or low threads are considered as
damages and excluded from the
calculation, and only standard lengths
are used.
Rz
=
Rp+Rv
ℓ
m
Rp
Rz
Rv
Ten Points Mean Roughness
RzJIS
Rz
JIS
is a mean value in micron meter
obtained from the distance of 5 highest
peaks (Yp) and the 5 lowest valleys (Yv)
measured from the center line of the
roughness curve within the range of sampled
reference length "ℓ".
Rz
JIS=
(Yp
1
+Yp
2
+Yp
3
+Yp
4
+Yp
5
)+(Yv
1
+Yv
2
+Yv
3
+Yv
4
+Yv
5
)
5
ℓ
m
Yv5
Yv5
Yp1
Yp2
Yp3
Yp4
Yv4
Yv1
Yv3
Yv2
Yp1,Yp2,Yp3,Yp4,Yp5:
Distance from the mean line to the highest 5
peaks in the range of sampled reference
length "ℓ"
Yv1,Yv2,Yv3,Yv4,Yv5:
Distance from the mean line to the lowest 5
valleys in the range of sampled reference
length "ℓ"
Arithmetical Mean
Roughness
Ra
Ra is obtained from the following formula in
micron meter, the roughness curve is
expressed by y=f(x), the X-axis is in the
direction of the center line and the Y-axis is
the vertical magnification of the roughness
curve in the range of sampled reference
length "ℓ".
∫
ℓ
0
ℓ
X
Y
Ra
m
Indication in JIS Standard
Example of Ra Indication Example of Rz Indication
(1) When indicating the upper limit only
(when upper limit is 6.3μmRa)
6.3
(1) When indicating the upper limit only indicate
surface roughness following the parameter
symbol.
Rz6.3
(2) When indicating both lower and upper limit
(when upper limit is 6.3μmRa, lower limit is 1.6μmRa)
6.3
1.6
(2) When indicating both lower and upper limit
indicate surface roughness as (upper limit ~
lower limit) following the parameter symbol.
Rz6.3~1.6
Note: The indications of Ra and Rz are different.
¢ Caution-Symbols for Surface Roughness
The above information is based on JIS B 0601-2001.
However, some symbols were revised as shown in the right table in
accordance with ISO Standard from JIS B 0601-2001 version.
Ten Points Mean Roughness (Rz) was eliminated from 2001 version but
it still remains as Rz
JIS
reference, since it was popular in Japan.
Type
Symbol of
JIS B 0601-1994
Symbol of
JIS B 0601-2001
Max. Height Roughness
Ry Rz
Ten Points Mean Roughness
Rz (Rz
JIS
)
Arithmetical Mean Roughness
Ra Ra
Surface Roughness (JIS B 0601-2001)
R
(rH)
Rz(h)
f
"
"
"
R3
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Heat Treatment
One of the ways to determine the hardness of steel is the heat treatment and it is classified to 3 types.
Heat Treatment
(1) Quenching(Tempering)
(2) Normalizing
(3) Annealing
Time
Heat Treatment Method
Temperature
Rapidly
Quenching
(1)(2) (3
)
Rather Rapidly
Very Slowly
Slowly
Slowly
Annealing
Normalizing
∙ Quenching
(Temper ing)
After heating to over 727°C, cool rapidly
down to 550°C in water or oil.
Quenching makes steel hard
because it cools down red-hot steel very rapidly in water or oil,
but it may promote internal stress.
In order to remove such internal stress, tempering is used.
(After cooled down once, reheat it to 200°C~600°C)
∙ Normalizing
After heating to over 727°C, cool down
rapidly to 600°C and then to normal
temperature.
It miniaturizes the crystals. (Steel is also composed of small
cells.) It is used to improve the mechanical character or
machinability.
∙ Annealing After heating to over 727°C, cool down very
slowly to 600°C, then to normal temperature.
It miniaturizes the crystals like the process of normalizing, but the
crystal size is bigger than that of normalizing.
It targets machinability improvement and distortion correction.
¢
Hardness Value
Hardness Reference Standard Example Explanation of Example
Brinell Hardness JIS Z 2243:1992
250HB Hardness Value : 250, Hardness Symbol : HB
200~250HB When the hardness has the range
Vickers Hardness JIS Z 2244:1998 640HV Hardness Value : 640, Hardness Symbol : HV
Rockwell Hardness JIS Z 2245:1992 60HRC Hardness Value : 60, Hardness Symbol : HRC
Shore Hardness JIS Z 2246:1992 50HS Hardness Value : 50, Hardness Symbol : HS
Heat Treatment and Hardness Expression
R4
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Vickers Hardness (
HV
)
Brinell Hardness
10mm Dia. Ball
Load: 3,000kgf
(HB)
Rockwell Hardness
2)
Shore Hardness (
HS
)
Tensile
Strength
MPa
1)
Standard
Ball
Tungsten
Carbide Ball
A Scale
Load: 60kgf
Diamond
Point
(HRA)
B Scale
Load: 100kgf
1.6mm
(1/16in) bal
l
(HRB)
C Scale
Load: 150kgf
Diamond
Point
(HRC)
940
920
900
880
860
840
820
800
780
760
740
720
700
690
680
670
660
650
640
630
620
610
600
590
580
570
560
550
540
530
520
510
500
490
480
470
460
450
440
430
420
410
400
390
380
370
360
350
340
330
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
505
496
488
480
473
465
456
448
441
433
425
415
405
397
388
379
369
360
350
341
331
322
313
−
−
−
(767)
(757)
(745)
(733)
(722)
(710)
(698)
(684)
(670)
(656)
(647)
(638)
630
620
611
601
591
582
573
564
554
545
535
525
517
507
497
488
479
471
460
452
442
433
425
415
405
397
388
379
369
360
350
341
331
322
313
85.6
85.3
85.0
84.7
84.4
84.1
83.8
83.4
83.0
82.6
82.2
81.8
81.3
81.1
80.8
80.6
80.3
80.0
79.8
79.5
79.2
78.9
78.6
78.4
78.0
77.8
77.4
77.0
76.7
76.4
76.1
75.7
75.3
74.9
74.5
74.1
73.6
73.3
72.8
72.3
71.8
71.4
70.8
70.3
69.8
69.2
68.7
68.1
67.6
67.0
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
(110.0)
−
(109.0)
−
(108.0)
−
68.0
67.5
67.0
66.4
65.9
65.3
64.7
64.0
63.3
62.5
61.8
61.0
60.1
59.7
59.2
58.8
58.3
57.8
57.3
56.8
56.3
55.7
55.2
54.7
54.1
53.6
53.0
52.3
51.7
51.1
50.5
49.8
49.1
48.4
47.7
46.9
46.1
45.3
44.5
43.6
42.7
41.8
40.8
39.8
38.8
37.7
36.6
35.5
34.4
33.3
97
96
95
93
92
91
90
88
87
86
84
83
81
−
80
−
79
−
77
−
75
−
74
−
72
−
71
−
69
−
67
−
66
−
64
−
62
−
59
−
57
−
55
−
52
−
50
−
47
−
2055
2020
1985
1950
1905
1860
1825
1795
1750
1705
1660
1620
1570
1530
1495
1460
1410
1370
1330
1290
1240
1205
1170
1130
1095
1070
1035
Vickers Hardness Conversion Chart
Vickers Hardness (
HV
)
Brinell Hardness
10mm Dia. Ball
Load: 3,000kgf
(HB)
Rockwell Hardness
2)
Shore Hardness (
HS
)
Tensile
Strength
MPa
1)
Standard
Ball
Tungsten
Carbide Ball
A Scale
Load: 60kgf
Diamond
Point
(HRA)
B Scale
Load: 100kgf
1.6mm
(1/16in) bal
l
(HRB)
C Scale
Load: 150kgf
Diamond
Point
(HRC)
320
310
300
295
290
285
280
275
270
265
260
255
250
245
240
230
220
210
200
190
180
170
160
150
140
130
120
110
100
95
90
85
303
294
284
280
275
270
265
261
256
252
247
243
238
233
228
219
209
200
190
181
171
162
152
143
133
124
114
105
95
90
86
81
303
294
284
280
275
270
265
261
256
252
247
243
238
233
228
219
209
200
190
181
171
162
152
143
133
124
114
105
95
90
86
81
66.4
65.8
65.2
64.8
64.5
64.2
63.8
63.5
63.1
62.7
62.4
62.0
61.6
61.2
60.7
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
(107.0)
−
(105.5)
−
(104.5)
−
(103.5)
−
(102.0)
−
(101.0)
−
99.5
−
98.1
96.7
95.0
93.4
91.5
89.5
87.1
85.0
81.7
78.7
75.0
71.2
66.7
62.3
56.2
52.0
48.0
41.0
32.2
31.0
29.8
29.2
28.5
27.8
27.1
26.4
25.6
24.8
24.0
23.1
22.2
21.3
20.3
(18.0)
(15.7)
(13.4)
(11.0)
(8.5)
(6.0)
(3.0)
(0.0)
−
−
−
−
−
−
−
−
−
45
−
42
−
41
−
40
−
38
−
37
−
36
−
34
33
32
30
29
28
26
25
24
22
21
20
−
−
−
−
−
−
1005
980
950
935
915
905
890
875
855
840
825
805
795
780
765
730
695
670
635
605
580
545
515
490
455
425
390
−
−
−
−
−
∙ Extracted from JIS Handbook “Iron & Steel” (SAE J 417)
Note 1) 1MPa = 1N/mm
2
2) Value in ( ) is not in practical use, but reference only.
R5
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
R6
Material List (JIS)
¢ Ferrous Materials ¢ Non-Ferrous Metals
Classification
Name of JIS Standard Symbol
Structural
Steel
Rolled Steel for Welded Structure
SM
Re-Rolled Steel
SRB
Rolled Steel for General Structure
SS
Light Gauge Steel for General Structure
SSC
Hot-Rolled Steel Plate, Sheet and Strip for
Automobile Structural Use
SAPH
Steel
Sheet
Cold-Rolled Steel Plate, Sheet and Strip
SPC
Hot-Rolled Soft Steel Plate, Sheet and Strip
SPH
Steel
Pipe
Carbon Steel Pipe for Ordinary Piping
SGP
Carbon Steel Pipe for Boiler / Heat Exchanger
STB
Seamless Steel Pipe for High Pressure Gas Cylinder
STH
Carbon Steel Pipe for General Structural Use
STK
Carbon Steel Pipe for Machine Structural Use
STKM
Alloy Steel Pipe for Structural Use
STKS
Stainless Steel Pipe for Machine Structural Use
SUS-TK
Steel Square Pipe for General Structural Use
STKR
Alloy Steel Pipe for Ordinary Piping
ST PA
Carbon Steel Pipe for Pressure Service
STPG
Carbon Steel Pipe for High-Temperature Service
STPT
Carbon Steel Pipe for High-Pressure Service
STS
Stainless Steel Pipe for Ordinary Piping
SUS-TP
Machine
Structural
Steel
Carbon Steel for Machine Structural Use
SxxC,SxxCK
Aluminium Chromium Molybdenum Steel
SACM
Chromium Molybdenum Steel
SCM
Chromium Steel
SCr
Nickel Chromium Steel
SNC
Nickel Chromium Molybdenum Steel
SNCM
Manganese Steel and Manganese
Chromium Steel for Machine Structural Use
SMn,SMnC
Special Steel
Tool Steel
Carbon Tool Steel
SK
Hollow Drill Steel
SKC
Alloy Tool Steel
SKS,SKD,SKT
High Speed Tool Steel
SKH
Special
Steel
Free Cutting Carbon Steel
SUM
High Carbon Chromium Bearing Steel
SUJ
Spring Steel
SUP
Stainless
Steel
Stainless Steel Bar
SUS-B
Hot-Rolled Stainless Steel Plate, Sheet and Strip
SUS-HP,SUS-HS
Cold-Rolled Stainless Steel Plate, Sheet and Strip
SUS-CP,SUS-CS
Heat Resisting
Steel
Heat-Resisting Steel Bar
SUH-B,SUH-CB
Heat-Resisting Steel Plate and Sheet
SUH-HP,SUH-CP
Super
Alloy
Corrosion-Resisting and Heat-Resisting Superalloy Bar
NCF-B
Corrosion-Resisting and Heat-Resisting Superalloy Plate and Sheet
NCF-P
Forged
Steel
Carbon Steel Forging
SF
Chromium Molybdenum Steel Forging
SFCM
Nickel Chromium Molybdenum Steel Forging
SFNCM
Cast
Iron
Gray Cast Iron
FC
Spheroidal Graphite Cast Iron
FCD
Blackheart Malleable Cast Iron
FCMB
Whiteheart Malleable Cast Iron
FCMW
Pearlitic Malleable Cast Iron
FCMP
Cast
Steel
Carbon Cast Steel
SC
High Tensile Strength Carbon Cast Steel &
Low Alloy Cast Steel
SCC
Stainless Cast Steel
SCS
Heat-Resisting Cast Steel
SCH
High Manganese Cast Steel
SCMnH
Cast Steel for High Temperature and
High Pressure Service
SCPH
Classification Name of JIS Standard Symbol
Copper
Copper and Copper Alloy Sheet /
Strip
CxxxxP
CxxxxPP
CxxxxR
Copper and Copper Alloy Rod and
Bar
CxxxxBD
CxxxxBDS
CxxxxBE
Aluminum
Alloys
and
Aluminum
Alloys
Expanded
Material
Aluminum and Al. Alloy Sheet / Strip
AxxxxP
AxxxxPC
Aluminum and Al. Alloy
Rod, Bar, and Wire
AxxxxBE
AxxxxBES
AxxxxBD
AxxxxBDS
AxxxxW
AxxxxWS
Aluminum and Al. Alloy Extruded Shape
AxxxxS
Aluminum and Al. Alloy Forging
AxxxxFD
AxxxxFH
Magnesium
Alloy
Expanded
Material
Magnesium Alloy Sheet and Plate
MP
Magnesium Alloy Rod and Bar
MB
Nickel Alloy
Nickel Copper Alloy Sheet and Plate
NCuP
Nickel Copper Alloy Rod and Bar
NCuB
Titanium
Expanded
Material
Titanium Rod and Bar TB
Casting
Brass Casting
CAC20x
High Strength Brass Casting
CAC30x
Bronze Casting
CAC40x
Phosphoric Bronze Casting
CAC50x
Aluminum Bronze Casting
CAC70x
Aluminum Alloy Casting
AC
Magnesium Alloy Casting
MC
Zinc Alloy Die Casting
ZDCx
Aluminum Alloy Die Casting
ADC
Magnesium Alloy Die Casting
MD
White Metal
WJ
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
R7
Material Cross Reference Table
Classification
Japan China USA UK Germany France Russia
JIS GB AISI/SAE BS DIN NF
ГОСТ
Carbon Steel for Machine Structural Use
S10C
08
10
1010
040A10
045A10
045M10
C10E
C10R
XC10
S12C 1012 040A12 XC12
S15C 15 1015 055M15
C15E
C15R
S17C 1017 XC18
S20C 20 1020
070M20
C22
C22E
C22R
C22
C22E
C22R
C22
C22E
C22R
S22C 1023
S25C 25 1025
C25
C25E
C22R
C25
C25E
C25R
C25
C25E
C25R
S28C 1029 25Г
S30C 30 1030
080A30
080M30
C30
C30E
C30R
C30
C30E
C30R
C30
C30E
C30R
30Г
S33C 30Г
S35C 35 1035
C35
C35E
C35R
C35
C35E
C35R
C35
C35E
C35R
35Г
S38C 1038 35Г
S40C 40
1039
1040
080M40
C40
C40E
C40R
C40
C40E
C40R
C40
C40E
C40R
40Г
S43C
1042
1043
080A42 40Г
S45C 45
1045
1046
C45
C45E
C45R
C45
C45E
C45R
C45
C45E
C45R
45Г
S48C 080A47 45Г
S50C 50 1049
080M50
C50
C50E
C50R
C50
C50E
C50R
C50
C50E
C50R
50Г
S53C
1050
1053
50Г
S55C 55 1055
070M55
C55
C55E
C55R
C55
C55E
C55R
C55
C55E
C55R
S58C 60
1059
1060
C60
C60E
C60R
C60
C60E
C60R
C60
C60E
C60R
60Г
S09CK
045A10
045M10
C10E XC10
S15CK 15F C15E XC12
S20CK XC18
l
Steel
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Material Cross Reference Table
Classification
Japan China USA UK Germany France Russia
JIS GB AISI/SAE BS DIN NF
ГОСТ
Nickel Chromium
Steel
SNC236 36NiCr6 40ХН
SNC415 12CrNi2 14NiCr10
SNC631 30CrNi3 36NiCr10 30ХН3А
SNC815 12Cr2Ni4 655M13 15NiCr13
SNC836 37CrNi3 31NiCr14
Nickel Chromium Molybdenum Steel
SNCM220 20CrNiMo
8615
8617
8620
8622
805A20
805M20
805A22
805M22
20NiCrMo2
20NiCrMoS2
20NCD 2
SNCM240
8637
8640
40NiCrMo2-2
SNCM415
SNCM420 18CrNiMnMoA 4320 17NiCrMo6-4
20ХН2М
(20ХHМ)
SNCM431 30CrNiMo8
SNCM439 40CrNiMoA 4340 40NiCrMo6
SNCM447 34CrNiMo6
SNCM616
SNCM625
SNCM630
SNCM815
Chromium Steel
SCr415
15Cr
15CrA
17Cr3
17CrS3
15Х
15ХА
SCr420 20Cr 5120 20Х
SCr430 30Cr
5130
5132
34Cr4
34CrS4
34Cr4
34CrS4
34Cr4
34CrS4
30Х
SCr435 35Cr 5132
37Cr4
37CrS4
37Cr4
37CrS4
37Cr4
37CrS4
35Х
SCr440 40Cr 5140
530M40
41Cr4
41CrS4
41Cr4
41CrS4
41Cr4
41CrS4
40Х
SCr445
45Cr
50Cr
45Х
Chromium Molybdenum Steel
SCM415 15CrMo 15CrMo4
SCM418 20CrMo
18CrMo4
18CrMoS4
20ХМ
SCM420 708M20 20CrMo5 20ХМ
SCM421
SCM430
30CrMo
30CrMoA
4130
30ХМ
30ХМА
SCM432
SCM435 35CrMo 4137
34CrMo4
34CrMoS4
34CrMo4
34CrMoS4
34CrMo4
34CrMoS4
35ХМ
SCM440 42CrMo
4140
4142
708M40
709M40
42CrMo4
42CrMoS4
42CrMo4
42CrMoS4
42CrMo4
42CrMoS4
SCM445
4145
4147
SCM822
l
Steel
R8
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Classification
Japan China USA UK Germany France Russia
JIS GB AISI/SAE BS DIN NF
ГОСТ
Manganese Steel
Manganese Chromium Steel
SMn420 20Mn2 1522 150M19 20Mn5
SMn433
30Mn2
35Mn2
1536 150M36 34Mn5
30Г2
35Г2
SMn438 40Mn2 1541 150M36 36Mn5
35Г2
40Г2
SMn443 45Mn2 1541
40Г2
45Г2
SMnC420 15CrMn 5115 16MnCr5
SMnC443 40CrMn 5140
Structural Steel with Specified Hardenability Band (H-Shape Steel)
SMn420H 1522H
SMn433H
SMn438H 1541H
SMn443H 1541H
SMnC420H
SMnC443H
SCr415H 15CrH
17Cr3
17CrS3
15Х
SCr420H 20Cr1H 5120H 17Cr3 20Х
SCr430H
5130H
5132H
34Cr4
34CrS4
34Cr4
34CrS3
34Cr4
34CrS4
30Х
SCr435H 5135H
37Cr4
37CrS4
37Cr4
34CrS4
37Cr4
37CrS4
35Х
SCr440H 40CrH 5140H
41Cr4
41CrS4
41Cr4
41CrS4
41Cr4
41CrS4
40Х
SCM415H 15CrMoH 4118H 15CrMo5
SCM418H
18CrMo4
18CrMoS4
SCM420H 20CrMoH 4118H 708H20 18CrMo4
SCM435H
4135H
4137H
34CrMo4
34CrMoS4
34CrMo4
34CrMoS4
34CrMo4
34CrMoS4
SCM440H 42CrMoH
4140H
4142H
42CrMo4
42CrMoS4
42CrMo4
42CrMoS4
42CrMo4
42CrMoS4
SCM445H
4145H
4147H
SCM822H
SNC415H
SNC631H
SNC815H 12Cr2Ni4H 655H13 15NiCr13
SNCM220H 20CrNiMoH
8617H
8620H
8622H
805H17
805H20
805H22
21NiCrMo2 20N CD 2
SNCM420H 20CrNi2MoH 4320H 20NiCrMoS6-4
l
Steel
R9
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Material Cross Reference Table
Classification
Japan China USA UK Germany France Russia
JIS GB UNS AISI BS DIN NF
ГОСТ
Stainless Steel
SUS 201
1Cr17Mn6Ni5N
S20100
201
Z12CMN17-07Az
SUS 202
1Cr18Mn8Ni5N
S20200
202 284S16 12Х17Г9АН4
SUS 301
1Cr18Mn10Ni5Mo3N
1Cr17Ni7
S30100
301 301S21 X12CrNi17 7 Z11CN17-08 07Х16Н6
SUS 301L
S30153
X2CrNiN18-7
SUS 301J1 X12CrNi17 7
SUS 302 1Cr18Ni9
S30200
302 302S25 Z12CN18-09 12Х18Н9
SUS 302B
S30215
302B
SUS 303 Y1Cr18Ni9
S30300
303 303S21 X10CrNiS18 9 Z8CNF18-09
SUS 303Se Y1Cr18Ni9Se
S30323
303Se 303S41 12Х18Н10Е
SUS 304 0Cr18Ni9
S30400
304 304S31 X5CrNi18 10 Z7CN18-09 08Х18Н10
SUS 304L 00Cr18Ni10
S30403
304L 304S11 X2CrNi19 11 Z3CN19-11 03Х18Н11
SUS 304N1 0Cr18Ni9N
S30451
304N Z6CN19-09Az
SUS 304N2
0Cr19Ni10NbN
S30452
SUS 304LN 00Cr18Ni10N
S30453
304LN X2CrNiN18 10 Z3CN18-10Az
SUS 304J1
SUS 304J2
SUS 304J3
S30431 S30431
SUS 305 1Cr18Ni12
S30500
305 305S19 X5CrNi18 12 Z8CN18-12 06Х18Н11
SUS 305J1
SUS 309S 0Cr23Ni13
S30908
309S Z10CN24-13
SUS 310S 0Cr25Ni20
S31008
310S 310S31 Z8CN25-20 10Х23Н18
SUS 316
0Cr17Ni12Mo2
S31600
316 316S31
X5CrNiMo17 12 2
Z7CND17-12-02
SUS 316F
X5CrNiMo17 13 3
Z6CND18-12-03
SUS 316L
00Cr17Ni14Mo2
S31603
316L 316S11
X2CrNiMo17 13 2
Z3CND17-12-02
X2CrNiMo17 14 3
Z3CND17-13-03
03Х17Н14М3
SUS 316N
0Cr17Ni12Mo2N
S31651
316N
SUS 316LN
00Cr17Ni13Mo2N
S31653
316LN
X2CrNiMoN17 12 2
Z3CND17-11Az
X2CrNiMoN17 13 3
Z3CND17-12Az
SUS 316Ti
S31635
X6CrNiMoTi17 12 2
Z6CNDT17-12
08Х17Н13М2Т
SUS 316J1
0Cr18Ni12Mo2Cu2
SUS 316J1L
00Cr18Ni14Mo2Cu2
SUS 317
0Cr19Ni13Mo3
S31700
317 317S16
SUS 317L
00Cr19Ni13Mo3
S31703
317L 317S12
X2CrNiMo18 16 4
Z3CND19-15-04
SUS 317LN
S31753
Z3CND19-14Az
SUS 317J1
0Cr18Ni16Mo5
SUS 317J2
SUS 317J3L
SUS 836L
N08367
SUS 890L
N08904 N08904
904S14
Z2NCDU25-20
SUS 321
1Cr18Ni9Ti
0Cr18Ni10Ti
S32100
321 321S31 X6CrNiTi18 10 Z6CNT18-10 08Х18Н10Т
SUS 347 0Cr18Ni11Nb
S34700
347 347S31
X6CrNiNb18 10
Z6CNNb18-10 08Х18Н12Б
SUS 384
S38400
384 Z6CN18-16
SUS XM7 0Cr18Ni9Cu3
S30430
304Cu 394S17 Z2CNU18-10
SUS XM15J1 0Cr18Ni13Si4
S38100
Z15CNS20-12
SUS 329J1 0Cr26Ni5Mo2
S32900 329
SUS 329J3L
S39240 S31803
Z3CNDU22-05Az
08Х21Н6М2Т
SUS 329J4L
S39275 S31260
Z3CNDU25-07Az
l
Steel
R10
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Classification
Japan China USA UK Germany France Russia
JIS GB UNS AISI BS DIN NF
ГОСТ
Stainless Steel
SUS 405
0Cr13Al
0Cr13
S40500
405 405S17 X6CrAl13 Z8CA12
SUS 410L 00Cr12 Z3C14
SUS 429
S42900
429
SUS 430 1Cr17
S43000
430 430S17 X6Cr17 Z8C17 12Х17
SUS 430F Y1Cr17
S43020
430F X7CrMoS18 Z8CF17
SUS 430LX
S43035
X6CrTi17 Z4CT17
SUS 430J1L X6CrNb17 Z4CNb17
SUS 434 1Cr17Mo
S43400
434 434S17 X6CrMo17 1 Z8CD17-01
SUS 436L
S43600
436
SUS 436J1L
SUS 444
S44400
444 Z3CDT18-02
SUS 447J1 00Cr30Mo2
S44700
SUS XM27 00Cr27Mo
S44627
Z1CD26-01
SUS 403 1Cr12
S40300
403
SUS 410 1Cr13
S41000
410 410S21 X10Cr13 Z13C13
SUS 410S
S41008
410S 403S17 X6Cr13 Z8C12 08Х13
SUS 410F2
SUS 410J1
1Cr13Mo
1Cr12Mo
S41025
X12CrS13
SUS 416 Y1Cr13
S41600
416 416S21 Z11CF13
SUS 420J1 2Cr13
S42000
420 420S29 X20Cr13 Z20C13 20Х13
SUS 420J2 3Cr13
S42000
420 420S37 X30Cr13 Z33C13 30Х13
SUS 420F Y3Cr13
S42020
420F Z30CF13
SUS 420F2
SUS 429J1
SUS 431 1Cr17Ni2
S43100
431 431S29 X20CrNi17 2 Z15CN16-02 20Х17Н2
SUS 440A 7Cr17
S44002
440A Z70C15
SUS 440B 8Cr17
S44003
440B
SUS 440C
9Cr18
11Cr17
9Cr18Mo
S44004
440C Z100CD17 95Х18
SUS 440F Y11Cr17
S44020 S44020
SUS 630
0Cr17Ni4CuNb
S17400 S17400
X5CrNiCuNb16-4 Z6CNU17-04
SUS 631 0Cr17Ni7Al
S17700 S17700
X7CrNiAl17 7 Z9CNA17-07 09Х17Н7 Ю
SUS 632J1
l
Stainless Steel
(Ferritic related)
l
Stainless Steel
(Austenitic related)
l
Representative Classification of Stainless Steel
l
Stainless Steel
(Martensitic related)
l
Stainless Steel
(Precipitation Hardening related)
l
Steel
JIS
SUS201 SUS309S
SUS202 SUS310S
SUS301 SUS316
SUS302 SUS316L
SUS302B SUS316N
SUS303 SUS317
SUS303Se SUS317L
SUS304 SUS321
SUS304L SUS347
SUS304N1 SUS384
SUS304N2 SUSXM7
SUS305 SUSXM15J1
SUS308
JIS
SUS405
SUS429
SUS430
SUS430F
SUS434
SUSXM27
JIS
SUS403
SUS410
SUS410S
SUS416
SUS420J1
SUS420F
SUS431
SUS440A
SUS440B
SUS440C
SUS440F
JIS
SUS630
SUS631
R11
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Material Cross Reference Table
Classification
Japan China USA UK Germany France Russia
JIS GB UNS AISI BS DIN NF
ГОСТ
Heat Resisting Steel
SUH 31 331S42
Z35CNWS14-14
45Х14Н14В2М
SUH 35 349S52
Z52CMN21-09Az
SUH 36
5Cr21Mn9Ni4N
S63008
349S54
X53CrMnNi21 9
Z55CMN21-09Az
55Х20 Г 9AН4
SUH 37 2Cr21Ni12N
S63017
381S34
SUH 38
SUH 309 2Cr23Ni13
S30900
309 309S24 Z15CN24-13
SUH 310 2Cr25Ni20
S31000
310 310S24 CrNi2520 Z15CN25-20 20Х25Н20С2
SUH 330 1Cr16Ni35
N08330 N08330
Z12NCS35-16
SUH 660
0Cr15Ni25Ti2MoAlVB
S66286
Z6NCTV25-20
SUH 661
R30155
SUH 21 CrAl1205
SUH 409
S40900
409 409S19 X6CrTi12 Z6CT12
SUH 409L Z3CT12
SUH 446 2Cr25N
S44600
446 Z12C25 15Х28
SUH 1 4Cr9Si2
S65007
401S45 X45CrSi9 3 Z45CS9
SUH 3 4Cr10Si2Mo Z40CSD10 40Х10С2М
SUH 4 8Cr20Si2Ni 443S65 Z80CSN20-02
SUH 11 40Х 9С2
SUH 600
2Cr12MoVNbN
20Х12ВНМБФР
SUH 616
2Cr12NiMoWV
S42200
l
Representative Classification of Heat Resisting Steel
l
Steel
l
Heat-Resisting Steel (Austenitic related) l
Heat-Resisting Steel (Ferritic related)
l
Heat-Resisting Steel (Martensitic related)
JIS
SUH31
SUH35
SUH36
SUH37
SUH38
SUH309
SUH310
SUH330
SUH660
SUH661
JIS
SUH1
SUH3
SUH4
SUH11
SUH600
SUH616
JIS
SUH21
SUH409
SUH446
R12
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Classification
Japan China USA UK Germany France Russia
JIS GB AISI/ASTM BS DIN NF
ГОСТ
Carbon Tool Steel
SK140
(SK1)
T13 C140E3U
Y13
SK120
(SK2)
T12 W1-11
1
/
2
C120E3U
Y12
SK105
(SK3)
T11 W1-10 C105W1 C105E2U
Y11
SK95
(SK4)
T10 W1-9 C90E2U
Y10
SK85
(SK5)
T8Mn
T9
W1-8 C80W1
C90E2U
C80E2U
Y8Г
Y9
SK75
(SK6)
T8 C80W1
C80E2U
C70E2U
Y8
SK65
(SK7)
T7 C70W2 C70E2U
Y7
High Speed Tool Steel
SKH2 W18Cr4V T1 BT1 HS18-0-1
Р18
SKH3 W18Cr4VCo5 T4 BT4 S18-1-2-5 HS18-1-1-5
P18K5Ф2
SKH4 W18Cr4V2Co8 T5 BT5 HS18-0-2-9
P18K5Ф
SKH10 W12Cr4V5Co5 T15 BT15 S12-1-4-5 HS12-1-5-5
SKH51 W6Mo5Cr4V2 M2 BM2 S6-5-2 HS6-5-2
P6M5
SKH52
CW6Mo5Cr4V2
W6Mo5Cr4V3
M3-1
P6M5Ф3
SKH53 CW6Mo5Cr4V3 M3-2 S6-5-3 HS6-5-3
P6M5Ф3
SKH54 M4 BM4 HS6-5-4
SKH55
W6Mo5Cr4V2Co5
W7Mo5Cr4V2Co5
M35
M41
BM35 S6-5-2-5 HS6-5-2-5HC
Р6М5К5
SKH56 M36
SKH57 BT42 S10-4-3-10 HS10-4-3-10
SKH58 W2Mo9Cr4V2 M7 HS2-9-2
SKH59 W2Mo9Cr4VCo8 M42 BM42 S2-10-1-8 HS2-9-1-8
Alloy Tool Steel
SKS11 F2
ХВ4
SKS2 105WCr6 105WCr5
ХВГ
SKS21 W
SKS5
SKS51 L6
SKS7
SKS8 Cr06 C140E3UCr4 13Х
SKS4
5CrW2Si
6CrW2Si
S1
6XB2C
5XB2CФ
SKS41 4CrW2Si S1
4XB2C
SKS43 W2-9
1
/
2
BW2 100V2
SKS44 W2-8
SKS3 9CrWMn 9ХВГ
SKS31 CrWMn 105WCr6 105WCr5
ХВГ
SKS93
SKS94
SKS95 8MnSi
SKD1 Cr12 D3 BD3 X210Cr12 X200Cr12
Х12
SKD10 Cr12Mo1V1 D2 X153CrMoV12
X12MФ
SKD11 Cr12MoV D2 BD2 X153CrMoV12 X160CrMoV12
SKD12 Cr5Mo1V A2 BA2 X100CrMoV5
SKD4 X32WCrV3
SKD5 3Cr2W8V H21 BH21 X30WCrV9-3 X30WCrV9
SKD6 4Cr5MoSiV H11 BH11 X38CrMoV51 X38CrMoV5 4Х5МФС
SKD61 4Cr5MoSiV1 H13 BH13 X40CrMoV51 X40CrMoV5 4Х5МФ1С
SKD62 H12 BH12 X35CrWMoV5 3Х3М3Ф
SKD7 4Cr3Mo3SiV H10 BH10 X32CrMoV33 32CrMoV12-18
SKD8 H19 BH19
SKT3 55CrNiMoV4
SKT4 5CrNiMo BH224/5 55NiCrMoV6 55NiCrMoV7 5ХНМ
l
Steel
R13
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Material Cross Reference Table
Classification
Japan China USA UK Germany France Russia
JIS GB AISI/ASTM BS DIN NF
ГОСТ
Spring Steel
SUP3
1075
1078
75
80
85
SUP6 55Si2Mn 56SiCr7 60Si7 60С2
SUP7
60Si2Mn
60Si2MnA
9260 61SiCr7 60Si7 60С2Г
SUP9 55CrMnA 5155 55Cr3 55Cr3
SUP9A 60CrMnA 5160 55Cr3 60Cr3
SUP10 50CrVA 6150 735A51, 735H51 50CrV4 51CrV4
ХФА50ХГФА
SUP11A 60CrMnBA 51B60 51CrV4 50ХГР
SUP12 9254 685A57, 685H57 54SiCr6 54SiCr6
SUP13 60CrMnMoA 4161 705A60, 705H60 60CrMn3-2 60CrMo4
Free Cutting Carbon Steel
SUM11 1110
SUM12 Y12 1108
SUM21 1212
SUM22 Y15 1213 (230M07) 9SMn28 S250
SUM22L Y12Pb 12L13 9SMnPb28 S250Pb
SUM23 1215
SUM23L
SUM24L Y15Pb 12L14 9SMnPb28 S250Pb
SUM25 9SMn36 S300
SUM31 1117 15S10
SUM31L
SUM32 Y20
210M15, 210A15
(13MF4)
SUM41
Y30
Y35
1137 (35MF6)
SUM42 Y40Mn 1141 (45MF6.1)
SUM43 1144 (226M44) (45MF6.3)
High Carbon Chromium
Bearing Steels
SUJ1 GCr4 51100
SUJ2 GCr15 52100 100Cr6 100Cr6
ЩХ15
SUJ3 GCr15SiMn
ASTM A 485
Grade 1
SUJ4 GCr15SiMo
SUJ5 GCr18Mo
l
Steel
R14
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Classification
Japan China USA UK Germany France Russia
JIS GB AISI/SAE BS DIN NF
ГОСТ
Gray Cast Iron
FC100 HT100 NO.20 100 GG10
СУ
10
FC150 HT150 NO.30 150 GG15 FGL150
СУ
15
FC200 HT200 NO.35 200 GG20 FGL200
СУ
20
FC250 HT250 NO.45 250 GG25 FGL250
СУ
25
FC300 HT300 NO.50 300 GG30 FGL300
СУ
30
FC350 HT350 NO.60 350 GG35 FGL350
СУ
35
GG40 FGL400
СУ
40
Nodular Cast Iron
FCD400 QT400-18 60-40-18 400/17 GGG40 FGS370-17
ВУ
40
FCD450 QT450-10 65-45-12 420/12 FGS400-12
ВУ
45
FCD500 QT500-7 70-50-05 500/7 GGG50 FGS500-7
ВУ
50
FCD600 QT600-3 80-60-03 600/7 GGG60 FGS600-2
ВУ
60
FCD700 QT700-2 100-70-03 700/2 GGG70 FGS700-2
ВУ
70
FCD800 QT800-2 120-90-02 800/2 GGG80 FGS800-2
ВУ
80
QT900-2 900/2
ВУ
100
l
Cast Iron
Classification
Japan China USA UK Germany France Russia
JIS GB ASTM BS DIN NF
ГОСТ
Aluminum Alloys
1A99 1199 A199.99R
A99
1A97 A199.98R
A97
1A95
A95
A1080 1A80 1080(1A) A199.90 1080A
A8
A1050 1A50 1050 1050(1B) A199.50 1050A
A5
A5052 5A02 5052 NS4 AlMg2.5 5052
Amg
5A03 NS5
AMg3
A5056 5A05 5056 NB6 AlMg5
AMg5V
A5556 5A30 5456 NG61 5957
A2117 2A01 2036 AlCu2.5Mg0.5 2117
D18
A2017 2A11 HF15 AlCuMg1 2017S
D1
A2024 2A12 2124 AlCuMg2 2024
D16AVTV
2B16 2319
A2N01 2A80
AK4
A2018 2A90 2218
AK2
A2014 2A14 2014 AlCuSiMn 2014
AK8
A7075 7A09 7175 AlZnMgCu1.5 7075
V95P
Aluminum Alloy Casting
AC4C ZAlSi7Mn 356.2 LM25 G-AlSi7Mg
AC3A ZAlSi12 413.2 LM6 G-Al12 A-S12-Y4
AL2
ZAlSi5Cu1Mg 355.2
AL5
AC8A ZAlSi2Cu2Mg1 413.0 G-Al12(Cu)
ZAlCu5Mn
AL19
ZAlCu5MnCdVA 201.0
ZAlMg10 520.2 LM10 G-AlMg10 AG11
AL8
ZAlMg5Si G-AlMg5Si
AL13
l
Non-ferrous Metals
R15
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Insert Grades Cross Reference Table
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
P (Steel)
P01
CA510
CA5505
JC110V
HG8010
HC5000
HG3305
UE6105
UE6005
UE6015
GC4005
GC4205
TP0500
TP1000
AC700G
AC810P
T9005
T9105
KCP05
KCK05
KC9105
IC8150
IC9150
P10
CA510
CA515
CA5505
CA5515
JC110V
JC215V
GM10
GM20
GM8015
HG8010
UE6105
UE6110
UE6005
UE6010
UE6020
CP2
CP5
CP7
GC4205
GC4015
GC3115
GC4215
GC4315
TP1000
TP1500
TP100
AC700G
AC2000
AC810P
AC820P
T9005
T9105
T9015
T9115
KCP10
KCM15
KC9010
KC9110
IC8150
IC9150
IC9250
P20
CA525
CA5515
CA5525
CR9025
JC110V
JC215V
GM20
GM8020
HG8025
MC6025
UC6010
UE6110
UE6020
CP2
CP5
CP7
GC4025
GC4215
GC4220
GC4225
GC4325
TP2000
TP2500
TP200
AC2000
AC3000
AC820P
AC830P
T9015
T9115
T9025
T9125
KCP25
KC9125
KC9225
KC9325
IC8250
IC9125
IC9250
IC9350
P30
CA525
CA5525
CA530
CA5535
CR9025
JC215V
JC325V
GM25
GM8035
HG8025
MC6025
UE6020
UE6035
UH6400
GC4225
GC4230
GC4235
GC2135
TP2500
TP2000
TP3500
TP200
AC3000
AC630M
AC830P
ACP100
T9125
T9035
T9135
T3130
KCP30
KCM25
KC9040
KC9140
IC635
IC8350
IC9350
P40
CA530
CA5535
JC325V
JC450V
JC540V
GX30
UE6035
UH6400
GC4235
GC4240
TP40
AC630M
AC830P
ACP100
T9035
T3130
KCP40
KC9140
KC9240
IC635
M (Stainless Steel)
M10 CA6515 JC110V GM10
US7020
MC7015
CP2
CP5
GC2015
TP1500
TP100
AC610M
T9015
T9115
KCM15
KC9010
KC9110
KC9210
IC8250
IC9250
IC9350
M20 CA6525
JC110V
JC215V
GM8020
HG8025
US7020
MC7025
CP2
CP5
GC1515
GC2015
GC2025
TM2000
TP200
AC6030M
AC610M
AC630M
AC830P
T6020
T6120
T9115
T9125
KCM25
KC9025
KC9125
KC9225
IC6015
IC8350
IC9250
IC9350
M30
JC215V
JC325V
JC525X
GM25
GM8035
MC7025
US735
GC2040
GC235
TM4000
TP300
AC6030M
AC630M
AC830P
T6030
T6130
T9125
KCP40
KCM35
KC9240
IC6025
IC8350
IC9350
IC4050
M40 JC525X GX30 US735 TP40
KC9045
KC9245
IC635
K (Cast Iron)
K01
CA4010
CA4505
CA5505
JC105V
JC605X
JC605W
JC050W
HG3305
HG3315
HX3505
HX3515
MC5005
UC5105
UC5015
CP1
GC3205
GC3210
TK1000
TH1000
TK1001
AC300G
AC405K
AC410K
T5105
T5010
KC9105
KC9315
KCK05
IC428
IC5010
IC9007
IC9150
K10
CA4010
CA4115
CA4505
CA4515
CA5505
JC050W
JC110V
JC605X
JC605W
JC610
GM8015
HX3515
HG8010
HG3315
UC5015
UC5105
UC5115
UE6010
MC5015
CP1
CP2
CP5
GC3205
GC3210
GC3215
GC3115
TK1000
TK2000
TK2001
MK1500
AC700G
AC410K
AC415K
T5105
T5115
T5010
KCP10
KC9110
KC9120
KC9315
KCK15
IC418
IC428
IC9015
IC9007
K20
CA4115
CA4120
CA4515
JC110V
JC215V
JC605X
JC605W
JC610
GM8020
HG8025
MC5015
UE6010
UC5115
CP2
CP5
GC4225
GC3215
GC3220
TK2000
TX150
TP200
AC700G
AC820P
AC420K
T5115
T5125
T5020
KCP25
KC9125
KC9320
KC9325
KCK20
IC418
IC9015
K30
JC215V
JC610
GM25 GC3040
TP2500
TP200
T5125
T9125
KC9320
·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.
¢
CVD Coated Carbide (Turning)
R16
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
P (Steel)
P01 PR1005 JC5003 ACZ150 KC5510
P10
PR930
PR1005
PR1025
PR1115
PR1215
PR1425
PR1225
JC5003
JC5030
CY15
CY150
IP2000
VP10MF
VM1
TM1
TA1
TAS
DT4
DM4
GC1025 CP200
ACZ150
ACZ310
AC520U
AH710
KC5010
KC5510
KU10T
IC507
IC807
IC907
P20
PR930
PR1025
PR1115
PR1215
PR1425
PR1225
JC5015
JC5030
JC5040
CY150
IP2000
VP10RT
VP15TF
VP20MF
UP20M
VP20RT
QM1
VM1
TA1
TAS
GC1020
GC1025
GC4125
GC1125
CP250
ACZ310
ACZ330
AC520U
AH710
AH725
AH730
SH730
KC5025
KC5525
KC7215
KC7315
KU25T
IC507
IC907
IC908
P30
PR1025
PR1225
JC5015
JC5040
CY250
CY9020
HC844
IP3000
VP10RT
VP15TF
VP20MF
UP20M
ZM3
QM3
TAS
GC1125
GC1145
GC 1115
GC1105
CP500
ACZ330
ACZ350
AC530U
GH330
AH120
AH740
KC7015
KC7020
KC7235
KU25T
IC328
IC928
IC3028
P40 JC5040
CY250
HC844
ZM3
QM3
TAS
GC1145
GC2145
CP500 ACZ350
AH140
AH740
J740
KC7030
KC7040
KC7140
IC328
IC3028
M (Stainless Steel)
M10
PR1025
PR1215
PR1225
JC5003 IP050S
VP10MF
VP10RT
VM1
TM1
TA1
GC1005
GC1025
GC1105
GC15
TS2000
CP200
CP250
EH510Z
ACZ150
AC510U
AH710
KC5010
KC5510
KC6005
KCU10
IC507
IC520
IC807
IC907
M20
PR930
PR1025
PR1125
PR1215
PR1425
PR1225
JC5015
JC5030
JC5040
JC8015
IP100S
VP10RT
VP15TF
VP20MF
UP20M
VP20RT
QM1
VM1
TA1
TAS
DT4
DM4
GC1025
GC 1115
GC4125
GC1125
GC30
TS2500
CP200
CP250
CP500
EH520Z
ACZ150
ACZ310
AC520U
AH630
AH725
AH730
GH330
GH730
SH730
KC5025
KC5525
KC7020
KC7025
KCU25
IC308
IC507
IC907
IC908
IC3028
M30
PR1125
PR1535
JC5015
JC5030
JC5040
CY250
CY9020
VP15TF
VP20MF
UP20M
MP7035
ZM3
QM3
TAS
GC1020
GC2035
GC2030
CP500
ACZ330
ACZ350
AC530U
AC6040M
AH120
AH725
KC7030
KC7225
IC908
IC1008
IC1028
IC3028
M40 MP7035
ZM3
QM3
TAS
GC2145
GC1145
AC6040M
ACZ350
J740
AH140
AH645
IC228
IC928
IC328
K (Cast Iron)
K01 JC5003 EH10Z AH110 KC5515 IC910
K10
PR905
PR1215
JC5003
JC5015
CY100H
CY10H
VP05RT
TA1
TM1
GC1010
TS2000
CP200
EH10Z
EH510Z
AC510U
GH110
AH110
KC5010
KC7210
IC807
IC910
IC507
IC908
K20
PR905
PR1215
JC5015
IP2000
CY9020
VP10RT
VP15TF
VP20RT
QM1
TA1
GC1020
GC1120
TS2500
CP200
CP250
EH20Z
ACZ310
AC520U
AC530U
AH120
AH725
KC5025
KC5525
KC7015
KC7215
KC7315
IC508
IC908
K30
VP15TF
VP20RT
QM3
TA3
GC1030 CP500 ACZ310 KC7225
IC508
IC908
·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.
¢
PVD Coated Carbide (Turning)
R17
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Insert Grades Cross Reference Table
·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.
¢
Cermet (Turning)
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
P (Steel)
P01
TN6010
PV7010
LN10
CX50
CH350
AP25N
VP25N
NX1010
T3N
T15
Q15
T110A
T1000A
NS520
GT530
GT720
J530
KT1120
KT125
HTX
IC20N
IC520N
P10
TN620
TN60
TN6010
TN6020
PV7010
PV720
PV7020
PV7025
LN10
CX50
CX75
NIT
PX75
CH350
CZ25
NX2525
AP25N
VP25N
T15
C7Z
Z15
CT5015
CT525
TP1020
CM
CMP
T1500Z
T2000Z
T1200A
T1500A
NS9530
NS520
GT9530
GT530
GT730
KT315
KT175
HT2
IC20N
IC520N
IC530N
IC75T
P20
TN620
TN90
TN6020
PV720
PV7020
PV7025
CX50
CX75
CX90
NAT
PX90
CH550
CH7030
CZ1025
CZ25
MP3025
NX2525
NX3035
AP25N
VP45N
T15
C7X
C7Z
CT525
CT530
GC1525
TP1020
C15M
TP1030
T1200A
T1500A
T1500Z
T2000Z
T3000Z
NS9530
NS530/730
GT9530
GT530/730
PS5
KT5020
IC20N
IC520N
IC530N
IC75T
IC30N
P30
CX90
CX99
SUZ
NX4545
VP45N
N40
C7X
CT530
GC1525
TP1030
T3000Z
T250A
NS740
IC75T
IC30N
M (Stainless Steel)
M10
TN620
TN60
TN6020
PV720
PV7020
PV7025
LN10 CH350
NX2525
AP25N
VP25N
T15
C7X
C7Z
Z15
CT5015
CT525
CM
CMP
T110A
T1000A
T2000Z
NS520
J530
KT1120
KT315
KT125
IC20N
IC520N
M20
TN620
TN90
TN6020
PV720
PV7020
PV7025
CX50
CX75
PX75
NIT
NAT
CH550
CH7030
CZ1025
NX2525
NX3025
AP25N
VP25N
C7X
C7Z
Q15
CT530
GC1525
TP1020
C15M
T1500A
T2000Z
NS530
NS730
GT530
GT730
KT175
HT2
PS5
KT5020
IC30N
IC530N
M30
CX75
CX90
PX90
CX99
SUZ
CZ25 NX4545 C7X TP1030
T3000Z
T250A
NS740
K (Cast Iron)
K01 PV7005 LN10
AP25N
VP25N
T3N
T15
Q15
T110A
T1000A
NS520 KT1120
K10
TN60
TN6010
PV7005
PV7010
LN10 CH350
NX2525
AP25N
VP25N
T15
C7X
C7Z
Z15
CT5015
T1200A
T1500A
T2000Z
NS530
NS730
GT530
GT730
KT315
HTX
K20 NIT CZ25
NX2525
AP25N
VP25N
T30
00Z KT5020
∙ Boldface grade shows PVD Coated Cermet.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
P (Steel)
P10 SRT WS10 STi10T S1P ST10P TX10S K2885 IC70
P20
SRT
DX30
EX35
STi20
UTi20T
SMA S10M ST20E
TX20
TX25
K125M
IC70
IC50M
P30
SR30
DX30
DX35
EX35
EX40
UTi20T SM30 S25M
A30N
A30
ST30E
TX30
UX30
KMF
IC50M
IC54
P40
SR30
DX35
EX45 S6 S60M ST40E TX40 PVA IC54
K (Cast Iron)
K01 KG03
WH02
WH05
HTi05T H1P
H1
H2
TH03
KS05F
K68
K10
IC04
K10
KW10
GW15
KG10
KT9
WH10 HTi10 KM1
H1P
H10
HM
890
EH10
EH510
G1F
TH10
H10T
KMI
K8735
K313
IC20
K20 GW25
CR1
KG20
WH20
HTi20T
UTi20T
KM3 H13A
883
890
HX
G10E
EH20
EH520
G2F
KS15F
KS20
KMF
IC20
IC10
K30 KG30 883
G3
G10E
G3
UX30
THR
IC10
IC28
V(Wear and Shock Resistant Tool)
V40
G5
GD195
WH50 GTi30 G5 D40
V50 VW50
MH3
MH4
GD174
GD201
WH60
GTi35
GTi40
GTi30S
G6 D50
V60
MH5
MH7
MH8
GD206
WB60
GTi40S
GTi50S
G7
G8
D60
¢
Carbide
R18
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Coated Carbide (Milling)
·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
P (Steel)
P10 TN60
NIT
CX75
CH550 NX2525 C15M
NS530
NS730
KT530M
KT195M
P20
TN60
TN100M
NAT
CX75
CX90
CH570
CH7030
MZ1000
NX2525
C7X
C7Z
CT530
C15M
MP1020
T250A
T1500A
NS530
NS730
NS740
HT7
KT530M
KT605M
IC30N
P30
CX90
CX99
SC30
CH7035 NX4545 T4500A NS540 IC30N
M (Stainless Steel)
M10 TN60 NX2525 C15M
M20
TN60
TN100M
NIT
CX75
NAT
CH550
CH570
CH7030
NX2525 CT530 C15M T250A NS530
KT7
KT530M
KT605M
IC30N
M30
CX75
CX90
CX99
SC30
NX4545 T4500A
NS740
N308
K (Cast Iron)
K01 LN10
K10
LN10
CX75
CH550 NX2525 IC30N
K20 NIT
CH7030
CH7035
NX2525
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
P (Steel)
P10
PR830
PR1025
PR1225
JC5003
JC5030
JC8003
JX1020
JP4005
GC1025
GC1010
ACP100 KC715M
P20
PR1525
PR830
PR1025
PR1225
PR1230
JC730U
JC5015
JC5030
JC8015
JS4045
JP4020
TB6020
JX1015
GX2140
F7030
UP20M
TM1
DT4
DM4
GC1030
GC4220
GC4020
GC4030
MP1500
T250M
T25M
T20M
ACP200
T313W
AH725
KC522M
KC525M
KCPM20
IC250
IC520M
IC950
IC5400
P30 PR1230
JC5015
JC5040
CY250
CY9020
TB6045
JX1045
JM4060
GX2160
F7030
VP15TF
VP30RT
ZM3
GC4040
GC4230
MP2500
T250M
T25M
F25M
F30M
AC230
ACP300
T3130
GH330
AH120
AH330
AH730
KC994M
KC725M
KC792M
KC530M
KCPK30
IC328
IC635
IC830
IC908
IC928
P40 JC5040
CY250
HC844
TB6060
JX1060
VP30RT
GC4040
GC4240
MP3000
T350M
T60M
T25M
AC230
ACZ330
ACZ350
AH140 KC735M
IC635
IC928
IC4050
M (Stainless Steel)
M10
PR1025
PR1225
CY9020
JX1020
JP4020
GC1025
GC1030
EH10Z KC522M
M20
PR1525
PR1025
PR1225
JC730U
JC1341
JC5015
JC5030
JC5040
JC7560
JM4160
JM4060
CY150
TB6020
JX1015
CY250
F7030
UP20M
VP15TF
VP20RT
MP7030
MP7130
DT4
DM4
GC2030
MP2500
T250M
T25M
F20M
F25M
F30M
ACP200
EH20Z
GH330
AH330
AH120
AH130
AH725
KC730M
KC525M
IC908
IC928
M30
CA6535
PR1535
JC5015
JC5030
JC5040
TB6045
JX1045
GX2160
F7030
VP30RT
MP7140
ZM3
GC1040
GC2040
T350M
T250M
F40M
ACP300
ACZ350
T3130
AH130
KC994M
KC725M
KCPK30
IC328
IC330
M40 JC8050 VP30RT MM4500 ACZ350 AH140 IC830
K (Cast Iron)
K01 JC8003 TB6005 MH1000 AH110 IC4100
K10
PR1510
PR905
PR1210
JC600
JC610
JC605W
JP4005
CY10H
CY100H
CY9020
MP8010
MC5020
VP10RT
GC1010
GC3220
K15W
MK1500
T150M
F15M
ACK200
AC211
T1015
T1115
AH110
KCK15
KC915M
IC4010
IC910
DT7150
K20
CA420M
PR905
PR1210
JC605X
JC610
JC5015
JC8015
CY150
TB6020
JX1015
VP15TF
VP20RT
GC1020
GC3020
K20W/K20D
GC3330
MP1500
T150M
T250M
MK2000
MK2050
EH20Z
ACZ310
ACK300
AH120
AH725
KC520M
KC920M
KC925M
KC992M
IC910
IC928
K30 JC5080
GC3040
GC4040
MK3000
T250M
GH130 KC930M IC928
¢
Cer
met (Milling)
R19
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Insert Grades Cross Reference Table
¢
CBN
¢
Ceramic
Classification
Kyocera Dijet
Nippon
Tungsten
Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
K (Cast Iron)
K01
KA30
A65 KT66
PT600M
CS7050
NPC-H2
NPC-A2
SE1
HC1
HC2
HC5
HC6
HW2
CC620
CC650
NB90S
NB90M
WX120
KW80
KY1615
AC5
K10
A65 KT66
A66N
PT600M
CS7050
KS6050
NX
NXA
Whiskal
WIN
WA1
HC2
HC6
HC7
CC6090
CC6190
GC1690
WX120
NS260C
LX11
LX21
KYK10
KYK25
KB90
KY1320
KY3000
KY3400
K20
KS6050
SX6
SX9
SP9
CC6090
CC6190
GC1690
WX120
WG300
FX105
CX710
KYK35
KY3400
KY3500
S (Difficult-to-
Cut Material)
S01
CC650 KY2100
S10
CF1
KS6030
KS6040
CA200
Whiskal
WIN
WA1
WA5
SX9
CC670
CC6060
CC6065
WX120 WG300
KYS25
KY4300
KY1525
KY1540
S20
WX120 KYS30
H (Hard Materials)
H01
A65
KT66
A66N
PT600M
NPC-A2
HC4
HC7
ZC7
CC650
CC670
CC6050
NB100C
LX11
LX21
KY4400
H10
A65
KT66
A66N
PT600M
NPC-A2
Whiskal
WIN
ZC7
WA1
WA5
CC670 WG300 KY4300
· Boldface grade shows PVD Coated Ceramic.
¢
PCD
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
K (Cast Iron)
K01
KBN475 JBN795 MB710
B20
B22
B30
CB7525
CB50
CB7050
CBN050C
CBN300P
BN500
BNC500
BX910
BX930
BX950
IB50
IB85
K10
KBN60M
KBN900
JBN330 BH200
MB710
MB5015
MB4020
B22
B23
CB50
CB7050
CBN20
CBN200
CBN300
BN600
BN700
BN7000
BX950
BXC90
BX470
KB1630
KB9610
IB55
IB90
K20
KBN900 BH250
MB730
MBS140
BC5030
B16
B40
CBN350
CBN500
CBN600
BN7000
BNS800
BX950
BXC90
BX90S
KB9640
H (Hard Materials)
H01
KBN510
KBN05M
KBN10M
BC8110
MBC010
MB810
B24
B52
CB20
CBN050C
CBN010
CBN10
CBN100
BN1000
BNX10
BNC100
BNC160
BNC2010
BXA30
BX310
BXC30
BXM10
KB1610
IB20H
IB25HC
IB50
H10
KBN525
KBN05M
KBN25M
JBN300
JBN500
BH200
MBC020
BC8020
MB8025
MB825
B24
B36
B54
B52
CB7015
CB7050
CB50
CBN150
CBN060K
CBN200
CBN160C
BNC160
BNX20
BN2000
BNC200
BNC2020
BXM10
BXA40
BX330
BX360
BXC50
KB1615
KB1625
KB5610
KB9610
IB50
H20
KBN30M
KBN35M
KBN900
JBN245 BH250
MBC020
BC8020
MB8025
B22
B36
CB7025
CB7525
CBN350
CBN300P
CBN400C
CBN500
BNX25
BN350
BNC300
BX380
BXC50
BXM20
KB1340
KB5625
KB9640
IB55
IB25HA
Sintered
Steel
-
KBN65B
KBN570
KBN65M
KBN70M
JBN795
JBN500
MB4020
BN350
BN7000
BN7500
BX450
BX470
BX480
· Boldface grade shows PVD Coated CBN.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy
Kennametal
Iscar
Classification
Symbol
N (Non-ferrous Metals)
N01
KPD001
JDA30
JDA735
MD205 PD1
CD05
CD10
PCD05
PCD10
DA90
DA1000
DA2200
DX180
DX160
PD100
KD1400
KD1405
N10
KPD001
KPD010
KPD230
KPD250
JDA40
JDA745
MD220 CD10
PCD10
PCD20
DA150
DA1000
DA2200
DX140
KD100
KD1400
KD1415
ID5
N20
KPD001
KPD010
KPD230
KPD250
JDA10
JDA715
MD230
PCD30
PCD30M
DA1000
DA2200
DX110
DX120
KD1425
·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.
R20
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Molded Chipbreaker Cross Reference Table
l
Negative Inserts
Cutting Range
Kyocera
Dijet Hitachi
Mitsubishi
NTK Sandvik Seco
Sumitomo
Tungaloy
Kennametal
Iscar
General
Chipbreaker
Chipbreaker for
Sticky Material /
Soft Steel
Carbon Steel / Alloy Steel
Finishing
(With Wiper Edge)
WP - - - SW - WL WF W-MF2 LUW AFW FW -
Finishing - Medium
(With Wiper Edge)
WQ - - - MW -
WM
WMX
W-M3
W-M5
GUW ASW MW WG
Finishing
DP
GP PP
VF
XF
XP
XP-T
F1 FA
FT PF
BE BH
FE
F FH
FS FY
PK
UL
WM
ZF1
XF
QF
FF1
FP
SP FA
FL LU
TF 01
AS
TSF
FF
UF
FS
F3P
SF
Finishing - Medium
HQ PQ
CQ
CJ
XQ
UA
UT
AB B
CE
CT
SH C
SA
LP SY
WV
WR
LC
PF
FF2
MF2
SU
EX GU
SK SJ
SX UJ
SE
TS NS
CB
11 17
27 ZF
RP
FN
NF
Medium - Roughing
PG
GS
HS
PS
XS
UR
UB
AE
DE
AH
MV MP
MA
MH
Z5
ZW1
XM
QM
SM SMC
PM
M3
MF3
UA
UG
GE
NM
DM
TM
ZM
MN
M3P
TF
Medium - Roughing
High Feed Rate
PT
GT
HT
-
GC
PQ
AR
AY
GH
RP
GS
MR
XMR
M5
MR5
MR6
MU
UX
ME
TH 32Y
32 37
RP
RN
R3P
NR
Roughing
Standard
PH
-
GG LG
GQ
RE
MT
Standard
G
Standard
23
MR7
MC MU
MX UZ
31 33
F-K
PR MG GN
Roughing
One Side
High Feed Rate
PX -
GS RM
UC UP
H HX
HE TE
UE
HV HX
HZ HXD
-
QR PR
HR
R4 R5
R6 R7 RR6
RP
HG HP
MP
TU
57 65
RH
RM
TNM
Stainless Steel
Finishing
GU
MQ
- SF
BH
MP
FS SH
FJ LM
ZF1 MF - SU SF SS FP -
Medium - Roughing
MS
MU
TK
-
GP
SZ
DE
SE
PV
MS MA GM
MJ MM
ES MH
GH GJ RM
ZP WS
MM MMC
MR XMR
SMR
MF1 MF3
A3 A5
M5 56
R8 RR9
EX MU
UP EM
HMM
SM SA
S
SH
P MP
MS
TF
PP
M3M
Cast Iron
Medium
C
Standard
- -
AH VA
VY
LK MF
Standard
-
KF
KM
-
UZ UX
UJ
Standard
33 CF
FN -
Roughing
GC
ZS
-
- -
GH
RK
- KR KRR - GZ
CM
CH
RP UN -
Non-ferrous
Metals
Medium - Roughing
AH - - - - - AL 95 AG P
GP
MS
PP
·This table is Kyocera's own estimation based on publications
and is not authorized by companies mentioned in it.
Cutting Range
Kyocera
Dijet Hitachi
Mitsubishi
NTK Sandvik Seco
Sumitomo
Tungaloy
Kennametal
Iscar
General
Chipbreaker
Chipbreaker for
Sticky Material /
Soft Steel
Carbon Steel / Alloy Steel
Minute ap
CF - - - - - - - - 01 - -
Finishing
DP GP
PP VF
XP ASF -
FV SQ
FP SMG
AZ3 AMX
AZ7
PF
UF XF
FF1
FB
FC FK
FP LU
PF PSF
23
11 GF
UF FP
PF
SM
Finishing - Medium (1)
HQ XQ
ACB
FT
JE
MQ MV
LP
AF1
PM
UM SMC
F1
LB SF
SU
PS PSS
24
LF 14
Finishing - Medium (2)
GK - BM JQ
No
Indication
QD CL
PF
PM XM
MF2 - - - -
Medium
Standard - - J
MP
Standard
AM3
PR UR
KM XR
F2
MU
SC
PM
GM
MP MR
Standard
Stainless
Steel
Finishing
MQ - - MP
FM FV
SV
- MF MMC - LU
PF
PSF
FW FP
MW
WF
Non-ferrous
Metals
Finishing - Medium
AH - ALU - AZ - AL AL
AG
AW
AL HP
AF
AS
l
Positive Inserts
Cutting Range Kyocera Dijet Hitachi
Mitsubishi
NTK Sandvik Seco
Sumitomo
Tungaloy
Kennametal
Iscar
Carbon Steel / Alloy Steel
Minute ap
CF - - - - - - - 01 - -
Finishing
CK
GF
ASF JQ
FP FV
SMG
AZ7 AMX
ZR
PF XF FF1
SI
FC
PF
11
UF FP
PF
SM
Finishing - Medium
GQ
SK
ACB
FT
JE
LP AM
MV
AM3
YL
PM XM
F1
MF2
SU PS LF 14
Medium
GK - J
MP
Standard
QD CL PR F2 SC PM MF MP Standard
Stainless
Steel
Finishing
MQ - MP
FM FV
SV
- MF - LU
PF
PSF
FW FP
MW
WF
Non-ferrous
Metals
Finishing - Medium
AH ALU - AZ - AL AL
AG
AW
AL HP
AF
AS
l
Positive Inserts (For Automatic Lathe)
R21
Milling Insert Description Cross Reference Table
Kyocera
Class
Applications
Hitachi Mitsubishi Sandvik Sumitomo Tungaloy Iscar
SDMR1203AUER-H
SDKR1203AUEN-S
M
K
Steel
SDKR42TN
(SDNR1203AEEN-JS)
SDMR1203AEEN
SDMR1203AETN
SDMR1203AETN-MJ
SDKR1203AESR-MJ
SDKR1203AETN-MJ
SDKR1203AEPN-MS
SDKR42ZSR-MJ
SDKR42ZPN-MS
SDKR1203AUTR-HS
SDKR1203AUN-76
SDCN1203AUTN C (SDE42TN-C9)
SDCN1203AETN-12
SDCN42ZTN
(SDEN1203AETNCR)
(SDEN42ZTNCR)
SDKN1203AUTN K SDK42TN-C9
SDKN1203AEN
SDKN1203AETN
(SDNN1203AETN1)
SDKN42MT
(SDNN1203AETN)
SDKN1203AETN-12
SDKN42ZTN
SDKN1203AETN
SDKN1203AUFN K
Cast
Iron
SDK42FN-C9
SDKN42M
(SDNN1203AEEN)
SDKN1203AEFN
-12
SDKN42ZFN
Non-
ferrous
Metals
SDKN42M
(SDCN1203AEFN-D)
(SDCN42ZFN-DIA)
SDCN1504AUTN C
Steel
SDC53TN-C9
SDCN1504AETN
SDCN53ZTN
SDKN1504AUTN K SDK53TN-C9
SDKN1504AEN
SDKN1504AETN
SDKN53MT
SDKN1504AETN
SDKN53ZTN
SDKN1504AETN
SEMR1203AFER-H
SEKR1203AFEN-S
M
K
Steel
SEKR42TN
(SEER1203AFEN-JS)
SEKR1203AZ-WM
(SEER1203AZ-WL)
SEMR1203AFEN
(SEER1203AFEN)
SEMR1203AFTN-MJ
SEKR1203AFSR-MJ
SEKR1203AFTN-MJ
SEKR1203AFPN-MS
SEKR1203AFTR-HS
SEKR1203AFR-HS
SEKR1203AFN-76
SEKR1203AFN-42
SEMR1204AFER-H M
(SEKR1204AZ-WM)
(SEER1204AZ-WL)
SEMR1204AFEN
(SEER1204AFEN)
(SEKR1204AFTR-HS)
(SEKN1204AFTN)
SEEN1203AFTN E SEE42TN-C9 SEEN1203AFTN1 SEEN42MT
SEEN1203AFTNCR-14
SEKN1203AFTN K SEK42TN-C9
SEKN1203AFTN1
(SENN1203AFTN1)
SEKN1203AZ
(SEMN1203AZ)
SEKN42MT
(SENN1203AFTN)
SEKN1203AFTN
SEKN1203AFTN-16
SEKN42AFTN
SEKN42AFTN16
SEKN1203AFFN K
Cast
Iron
SEK42FN-C9 (SEEN1203AFFN1)
SEKN1203AZ
(SEMN1203AZ)
SEKN42M
(SENN1203AFEN)
SEKN1203AFFN
SEKN42AFFN
SEEN1203AFFN E
Non-
ferrous
Metals
SEE42FN-C9 (SECN1203AFFR1)
SEKN1203EFTR K Steel SEK42TR-G3 SEKN1203EFTR1 (SECN1203EER)
SEKN1203EFTR
(SECN1203EFTR)
(SEEN1203EFTR)
(SECN42EFTRCR)
(SEEN42EFTRCR)
SEKN1504AFTN K Steel SEK53TN-C9 SEKN1504AZ SEKN53MT SEKN1504AFTN
SPEN1203EESR E
Cast
Iron
(SPK42FR-A3E)
SPEN42EFSR1
SPEN1203EESR1
SPEN1203EEER1
(SPNN1203EEER1)
SPMR1203EDER-H
SPKR1203EDER-S
M
K
Steel
(SPER1203EDER-JS)
SPKN1203EDR-WH
SPKR1203EDSR-MJ
SPKR42SSR-MJ
SPKR1203EDR-76
SPKR1203EDTR-HS
SPCN1203EDTR C (SPAN1203EDR) SPCH42TR-R
SPCN1203EDTR
SPCN42STR
SPKN1203EDTR K SPK42TR-A3 SPKN1203EDR SPKN1203EDR
(SPCH42TR)
(SPCH42TR-R)
SPKN1203EDTR
SPKN42STR
(SPEN1203EDTR)
(SPEN42STR)
SPKN1203EDTR
SPKN1203EDTR-42
SPKN1203EDFR K
Cast
Iron
SPK42FR-A3 SPKN1203EDR (SPCH42R)
SPKN1203EDFR
SPKN42SFR
SPKN1203EDFR
SPKN1504EDTR K Steel SPK53TR-A3 SPKN1504EDR SPKN1504EDR (SPCH53TR-R)
SPKN1504EDTR
SPKN53STR
(SPCN1504EDTR)
(SPCN53STR)
SPKN1504EDTR
SPKN1504EDFR K
Cast
Iron
SPK53FR-A3
(SPCH53R-R)
(SPCH53TR-R)
SPKN1504EDFR
SPKN53SFR
SPKN1504EDFR
Note 1. Tolerance is different for description in ( ).
2. Since edge shape of Milling insert is slightly different by each maker, please adjust edges (Z axis direction) during operation.
¢
Milling Insert Description Cross Reference Table
·This table is Kyocera's own estimation based on publications
and is not authorized by companies mentioned in it.
R22
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Kyocera
Class
Applications
Hitachi Mitsubishi Sandvik Sumitomo Tungaloy Iscar
SPCN1203XPTR C
Steel
SPC42TR-A5
SPCN1203ZPTR
SPCN42ZTR
SPKN1203XPTR K SPK42TR-A5
SPKN1203ZPTR
SPKN42ZTR
(SPEN1203ZPTR)
(SPEN42ZTR)
SPKN1203XPFR K
Cast
Iron
SPK42FR-A5
SPKN1203ZPFR
SPKN42ZFR
SPKN1504XETR K
Steel
SPK53C2SR
TPMR1603PDER-H M
Steel
(TPER1603PPER-JS) (TPKN1603PPR-WH)
(TPKR1603PPTR-HS)
TPKN1603PDTR K
TPK32TR-E0
TPK32TR-G0
TPKN1603PPR TPKN1603PPR TPKN32TR TPKN1603PPTR
TPKN1603PDFR K
Cast Iron
TPKN1603PPR TPKN32R TPKN1603PPFR
TPMR2204PDER-H
TPKR2204PDER-S
M
K
Steel
(TPER2204PDER-JS)
TPKN2204PDR-WH
TPMR2204PDSR-MJ
TPKR2204PDSR-
MJ
TPKR43ZSR-MJ
TPKR2204PDTR-HS
TPKR2204PDR-76
TPKN2204PDTR K
TPK43TR-E0
TPK43TR-G0
TPKN2204PDR TPKN2204PDR (TPCH43TR)
TPKN2204PPTR
TPKN43ZTR
(TPCN2204PPTR)
(TPCN43ZTR)
TPKN2204PDTR
TPKN2204PDTR-42
TPKN2204PDFR K
Cast
Iron
TPK43FR-E0 TPKN2204PDR (TPCH43R)
TPKN2204PPFR
TPKN43ZFR
(TPCN2204PPFR)
(TPCN43ZFR)
(TPEN2204PPTR-16)
(TPEN43ZTR)
TPKN2204PDFR
TEMR1603PTER-H M
Steel
(TEER1603PEER-JS) (TEKR1603PEPR-MS)
TEKN1603PTTR K
TEK32TR-G0
(TEE32TR-G0)
(TEEN1603PETR1) TEKN32TR
(TECN1603PETR)
(TEEN1603PETR)
(TECN32ZTR)
(TEEN32ZTR)
TEKN1603PTFR K
Cast
Iron
TEK32FR-G0
(TEE32FR-G0)
(TEEN1603PEFR1) TEKN32R
(TEEN1603PEFR)
(TEEN32ZFR)
TEEN1603PTFR E
Non-
ferrous
Metals
(TECN1603PEFR1) TEEN32R
(TECN1603PEFR-D)
(TECN32ZFR-DIA)
TEMR2204PTER-H
TEKR2204PTER-S
M
K
Steel
(TEER2204PEER-JS)
TEKR2204PEPR-MS
TEEN2204PTTR E (TEK43TR-G0E) TEEN2204PETR1 TEEN43TR
TEEN2204PETR
(TECN2204PETR)
TEEN43ZTR
(TECN43ZTR)
TEKN2204PTTR K TEK43TR-G0E TEKN2204PETR1 TEKN43TR
(TEEN2204PETR)
(TECN2204PETR)
(TEEN43ZTR)
(TECN43ZTR)
TEKN2204PTFR K
Cast
Iron
TEK43FR-G0E (TEEN2204PEFR1) TEKN43R
(TEEN2204PEFR)
(TEEN43ZFR)
Non-
ferrous
Metals
(TECN2204PEFR1) (TEEN43R)
(TECN2204PEFR-D)
(TECN43ZFR-DIA)
SNCN1204XNTN C
Steel
SNC43TN-D5 SNC43B2S (CSN43MT)
SNCN1204ZNTN
SNCN43ZTN
SNKN1204XNTN K SNK43TN-D5 SNK43B2S (CSN43MT)
SNKN1204ZNTN
SNKN43ZTN
SNCN1204ENTN C
Steel
(SNKN1204EN) (SNKN1204ENN)
SNMF1204XNTN M
Steel
(SNKF43TN-D5) (SNKF43B2S) (CSNB43MT)
(SNKF1204ZNTN)
(SNKF43ZFN)
Note 1. Tolerance is different for description in ( ).
2. Since edge shape of Milling insert is slightly different by each maker, please adjust edges (Z axis direction) during operation.
¢
Milling Insert Description Cross Reference Table
·This table is Kyocera's own estimation based on publications
and is not authorized by companies mentioned in it.
R23
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Cutting Edges Figuration and Countermeasures
Trouble shooting
Typical Cutting Edge Figuration Observation Causes Countermeasures
Nose wear
· Deterioration of surface
roughness and
dimensional accuracy
· Too high Vc
· End of tool life
· Reduce Vc
· Change to higher wear
resistant grade
Notching
· Burr formation
· Cutting force increase
· Too high f and Vc · Sharper cutting performance
· Reduce Vc
· Change to higher heat
resistant grade
Crater wear
·
Chip control deterioration
·
Surface finish deterioration
(peeled surface)
· Too high Vc · Reduce Vc
· Change to high speed type
like Cermet or Al
2
O
3
coated
insert grade
Plastic
Deformation
· Workpiece dimension's
change
· Crack at nose
· Too high cutting load
· Inappropriate tool grade
· Change to harder grade
· Reduce f and ap
Crack from
Wear
· Surface finish's sudden
deterioration
· Workpiece dimension
changes
· Too high Vc · Change the tool earlier
· Change to higher wear
resistant grade
Chipping
· Cutting force increase
· Surface roughness
deterioration
· Too high f
· Chattering
· Lack of insert
toughness
· Reduce f and ap
· Change to more rigid
toolholder
· Change to tougher grade
Crack from
Welding or
Built-up Edge
· Surface finish
deterioration
· Cutting force increase
· Too low Vc · Increase Vc
· Improve sharp cutting
performance
(rake angle, chamfer)
Mechanical
Fracture
· Sudden cracking
· Unstable tool life
· Too high f and ap
· Chattering
· Change to tougher grade
· Enlarge chamfer
· Enlarge Corner-R(r
ε
)
· Change to more rigid
toolholder
Fracture from
Thermal Crack
· Cracking by heat cycle
· Possible in interrupted
machining and milling
· Too high Vc and f · Reduce f
· Reduce Vc
· Change to dry cutting
Flaking
·
Possible in high-hardness
material machining
· Possible in machining
with chattering
· Lack of insert
toughness
· Lack of toolholder's
rigidity
· Change to tougher grade
(TiC-base ceramic to CBN.)
· Change to more rigid
toolholder
· Change edge preparation
R24
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Turning
Check Item Insert Grades Cutting Conditions Tool geometry Setting
Machine
Trouble
Countermeasures
Trouble
Item
Change to Harder Grade
Change to Tougher Grade
Change to More Thermal Shock Resistant
Grade
Change to More Welding Resistant Grade
Vc f ap
Tool Path Review
Coolant
Chipbreaker Review
Rake Angle
Corner-R (r
ε
)
Approach Angle
Edge Strength / Honing
Change to Higher Tolerance (M
"
G)
Toolholder Rigidity
Workpiece / Tool Installation
Overhang Length
Power, Rigidity
Wet
Dry
Higher (Larger)
#
Lower (Smaller)
$
Larger
#
Smaller
$
Unstable Dimension
Unstable Workpiece
Dimension
Unsuitable Insert
Tolerance
Tool and Workpiece
Evacuation
#
$
$
Frequent Offset during
Machining
Flank Wear Increase
#
Unsuitable Cutting
Conditions
$
#
Built-up Edge
#
Surface Roughness
Poor Surface Roughness
Poor Cutting by Tool
Wear
$
#
#
$
Chipping
$
$
#
#
Welding, Built-up Edge
#
#
$
Unsuitable Cutting
Conditions
#
$
$
Unsuitable Insert Grades
and Tool Geometry
#
$
Vibration, Chattering
$
*1
$
$
#
$
$
$
Heat
Deterioration of Accuracy or
Tool Life by Cutting Heat
Unsuitable Cutting
Conditions
$
$
$
Unsuitable Tool
Geometry
#
$
Burr, Workpiece Chip Off and Scuffing
Burr
Unsuitable Cutting
Conditions
$
#
Unsuitable Insert Grades
and Tool Geometry
#
$
$
$
Workpiece Chip Off
Unsuitable Cutting
Conditions
$
$
Unsuitable Insert Grades
and Tool Geometry
#
#
#
$
Scuffing
Unsuitable Cutting
Conditions
#
*2
$
Unsuitable Insert Grades
and Tool Geometry
#
$
Edge Damage
Wear Increase at Relief
Face, Rake Face
Flank Wear
$
#
#
$
Rake Face Wear
$
$
$
#
#
Notching Notching
$
Chipping Vibration, Chattering
$
$
#
#
Crack
Unsuitable Insert Grades
and Cutting Conditions
$
$
#
#
#
Thermal Crack
Work Hardness, Unsuitable Insert
Grades and Cutting Conditions
$
$
$
#
$
Edge Nose Deformation
Edge Nose Deformation
during Interrupted machining
$
$
$
$
#
#
#
Built-up Edge
Work Hardness, Unsuitable Insert
Grades and Cutting Conditions
#
#
#
$
Chip Control
Long, Tangling Chips
Unsuitable Cutting
Conditions
*3
$
#
#
Unsuitable Tool
Geometry
$
$
Chips scattering
Unsuitable Cutting
Conditions
$
$
Unsuitable Tool
Geometry
#
#
*1) To prevent chattering, the higher f may be suitable.
*2) To prevent scuffing, the higher f may be suitable.
*3) When using X-chipbreaker insert for soft steel and low carbon steel, the higher Vc cuts chips short.
R25
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Trouble shooting
¢
Milling
Check Item Insert Grades Cutting Conditions Tool geometry
Setting
Machine
Trouble
Countermeasures
Trouble
Item
Change to Harder Grade
Change to Tougher Grade
Change to More Thermal Shock Resistant Grade
Change to More Welding Resistant Grade
Vc fz ap
Cutter Dia. Cutting Width Review
Tool Path Review
Coolant
Insert with Chipbreaker
Relief Angle
Corner Angle
Edge Strength / Honing
Number of insert
Chip pocket
Wiper Edge (Relief Angle) Review
Insert Runout Check
Cutter Rigidity
Workpiece / Tool Installation
Overhang Length
Power, Rigidity
Usage of Mist
Dry
Higher (Larger)
#
Lower (Smaller)
$
Larger
#
Smaller
$
#
More
Less
$
#
Larger
Smaller
$
Edge Damage
Flank Wear Increase
Unsuitable Cutting
Conditions
$
Unsuitable Tool
Geometry
#
$
Rake Face Wear Increase
Unsuitable Cutting
Conditions
$
$
$
Unsuitable Tool
Geometry
#
#
$
Chipping, Cracking
Unsuitable Cutting
Conditions
$
$
Unsuitable Tool
Geometry
$
#
#
Edge Breakage by Thermal
Shock
Unsuitable Cutting
Conditions
$
$
$
Unsuitable Tool
Geometry
#
$
Built-up Edge
Unsuitable Cutting
Conditions
#
#
Unsuitable Tool
Geometry
#
$
Cutting Accuracy
Poor Surface Finish
Unsuitable Cutting
Conditions
#
$
$
Unsuitable Tool
Geometry
$
$
Burr formation
Unsuitable Cutting
Conditions
$
$
$
Unsuitable Tool
Geometry
#
$
$
Workpiece Chip Off
Unsuitable Cutting
Conditions
$
$
Unsuitable Tool
Geometry
#
#
$
#
Poor Planeness /
Parallelness
Tool and Workpiece
Evacuation
$
$
*5
#
$
$
$
Others
Heavy Chattering, Vibration
Unsuitable Cutting
Conditions, Installation
$
*1
$
*2
$
*4
#
$
$
$
Damaging Chips
Unsuitable Cutting
Conditions
#
*3
$
*6
Unsuitable Tool
Geometry
#
$
#
*1) To prevent chattering, the higher fz may be suitable.
*2) To prevent chattering, the larger ap may be suitable.
*3) Higher fz may be suitable.
*4) Down-cut method is recommended for Helical Endmilling.
*5) If the surface is warped by cutting heat.
*6) Compressed air is recommended.
R26
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Drilling
Check Item
Insert Grades
Cutting Conditions
Tool geometry Setting
Machine
Trouble
Countermeasures
Trouble
Item
Change to Harder Grade
Change to Tougher Grade
Vc f
Coolant Discharge Condition
Chipbreaker Review
Inner Edge's Center Height Check
(Core Dia. Check)
Tool Rigidity Improvement (Short Type)
Workpiece / Tool Installation
Insert Installation
Offset Check
Adjustable Sleeve Usage
Power, Rigidity
Higher (Larger)
#
Lower (Smaller)
$
Larger
#
Smaller
$
Edge Damage
Unusual Wear
Unsuitable Cutting
Speed (too high)
$
Unsuitable Cutting Speed
(too low)
#
Unsuitable Coolant
Discharge
Poor Rigidity of Machine /
Workpiece
Small Hole Dia.
*1
Unsuitable Tool Grade
Inner Edge Cracking
No core, Too Small Core
#
Poor Rigidity of Machine /
Workpiece
Unstable Drilling Start
$
High Hardness Workpiece
$
$
Clogged Chips
#
$
Unstable Insert
Installation
Outer Edge Cracking
Poor Rigidity of Machine /
Workpiece
Unstable Drilling Start
$
High Hardness
Workpiece
$
$
Poor Chip Control
#
Unstable Insert
Installation
Toolholder, Others
Scratches on Tool Body
Poor Rigidity of Machine /
Workpiece
Inaccurate Tool
Installment
*1
Clogged Chips
#
$
Unstable Drilling Start
$
Poor Hole Dia. Accuracy /
Surface Finish
Poor Rigidity of Machine /
Workpiece
Poor Rigidity of
Toolholder
Inaccurate Tool
Installment
*1
Clogged Chips
#
$
$
Large Core Dia.
$
Unstable Drilling Start
$
Unsuitable Coolant
Discharge
Large Vibration / Chattering
Unsuitable Cutting
Conditions, Installation
#
$
Long Chips
Unsuitable Cutting
Conditions
#
Unsuitable Chipbreaker
Machine Failure Lack of Machine Power
$
$
*1) For lathe operation
R27
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Terms and Angles of Toolholder
Turning
¢
Terms and Angles of Turning Toolholder
¢
Function of Tool Angle
Over hang
The flexural strength of toolholder will decrease by increasing of shank
height by third root and will decrease of reducing over hang by third root.
Minimizing toolholder shank over hang as much as possible is important
as well as shank's sectional square measure.
Incorrect
Over hang L
Supporting point
Sleeve
Cutting force F
Clamp Screw
Load
Amount of
displacement
D
4×F×L
3
64×F×L
3
3×E×π×D
4
3×E×π×D
4
64×k×ap×f×L
3
4×k×ap×f×L
3
E×b×h
3
E×b×h
3
¢
Toolholder Rigidity
1. Flexure of Toolholder 2. Flexure of Boring Bar
Tool Angle Name Function Effect
Rake Angle
Side Rake Angle
· Affects cutting force, cutting
heat, chip evacuation and tool
life.
· If it is positive (+) angle, sharper cutting performance is obtained.
(less cutting force, less edge strength)
· Positive (+) angle is recommended for easy to machine workpieces or thin
workpieces.
· Smaller rake angle or negative (-) angle is recommended when a stronger
edge is required like scale machining or interrupted machining.
Inclination Angle
Relief Angle
Front Relief Angle
Side Relief Angle
· Prevents the tool's contact to
the workpiece surface, except
the cutting edge.
· When it is small, the cutting edge becomes strong, but the wear at relief
faces may shorten the tool life.
Cutting Edge
Angle
Cutting Edge Angle
· Affects chip control and the
direction of cutting force.
· When it is large, chip thickness becomes thick and chip control improves.
Approach Angle
· Affects chip control and the
direction of cutting force.
· When it is large, chip thickness becomes thin and chip control worsens,
but cutting force is dispersed and edge strength improves.
· When it is small, chip control ability improves.
Minor Cutting Edge Angle
· Prevents friction between
cutting edge and workpiece
surface.
· When it is large, edge strength deteriorates.
Symbol Name Unit
(Delta)
Deflection
mm
b Shank Width
mm
h Shank Height
mm
E Young ratio
N/mm
2
ap Depth of Cut
mm
f Feed Rate
mm/rev
k
Specific cutting force
N/mm
2
L Over hang
mm
F Cutting force
N
(F=k×ap×f)
Symbol Name Unit
(Delta)
Deflection
mm
D Shank Dia.
mm
E Young ratio
N/mm
2
ap Depth of Cut
mm
f Feed Rate
mm/rev
k
Specific cutting force
N/mm
2
L Over hang
mm
F Cutting force
N
(F=k×ap×f)
Shank Height
Front Relief Angle
Approach Angle
Inclination Angle
Corner Radius
Cutting Edge
Angle
Cutting Edge Height
Side Relief Angle
Minor Cutting
Edge Angle
Side Rake Angle
Total Length
Shank Width
R28
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Milling
¢
Terms and Angles of Milling Cutter
¢
Function of Tool Angle
MECX End Mill
+0
-0.2
ID
+0
-0.2
ID
S
S
z
Toolholder Dimensions
Description
Std.
No. of
Inserts
ϕ
D
d
Shank
andard
MECX
08-S10-07-1T
18
14-S12-07-2T
214
17-S16-07-3T
3
17
18-S16-07-3T
18
20-S16-07-4T
4
20
21 S20 07 4T
21
Toolholder Dimensions (Bore Id: Inch)
Description Std.
No. of
Inserts
No. of
Flutes
No. of
Stages
ID I
D1
I
d
MSR
063R-1
4
4
1
63 50 25.
4
063R-2
82
080R-1
4
4
1
80
55 25.
4
080R-2
82
080R-2-31.75
70
31.
7
5
080R-4
16 4
55 25.
4
080R43175
70
31 75
φ
0
φD
φ1
0
0° 0
0
S
H
H
a
E
S
S
H
E
a
E
a
φd
H
φD
b
φd
a
E
S
H
φd1
φd2
d1
d2
D
φD
φd1
φd
b
φd
φd3
φd4
φC
φD
a
E
G
S
φC
φD
b
a
E
φD1
φD1
φD1
φD1
D1
φD1
Fig.
1F
ig.2
Fig.7Fig.6Fig.5
MSR
Vf
Vf
Vf
n
n
Vf
n
n
No. of Inser
ts
1 stage
type
2 stage
type
4 stage
type
¢
Notes: Number of inserts (Z)
Chip's thickness
· Lead Angle and chip thickness
Insert
Chip's thickness
Chip's thickness
0.97×fz
1.00×fz
0.7×fz
fz
45°
75°
90°
fz
fz
ap
ap
ap
Insert
Insert
Symbol
Name Function Effect
A
Axial Rake Angle
(A.R.)
Controls chip flow direction and
cutting force
When it is positive ··· Good cutting performance
and less chip welding
R
Radial Rake Angle
(R.R.)
Controls chip flow direction and
cutting force
When it is negative ··· Good chip evacuation
C Approach Angle
Controls chip thickness and chip flow
direction
When it is large ··· Thinner chip thickness
Lower cutting load
T True Rake Angle Actual rake angle
When it is positive ··· Good cutting performance and less chip
welding, but lower edge strength
When it is negative ··· Higher edge strength but easier to weld
I Inclination Angle Controls chip flow direction
When it is positive ··· Good chip evacuation
Less cutting force
Lower edge stability of the corner part
tanT=tanR × cosC + tanA × sinC
tan
=tanA × cosC - tanR × sinC
1) If the number of stage is one
If the number of stage is one, it is not indicated
on the catalogue.
Please use "No. of inserts" of the catalogue for
"Z" of the formula to calculate cutting conditions.
2) If the number of stages is more than two
If the number of stages is more than two, it is indicated
on the catalogue.
Please use "No. of Flutes" of the catalogue for "Z" of the
formula to calculate cutting conditions.
A:Axial Rake Angle (A.R.)
C:Approach Angle
Cutting Edge Angle
R:Radial Rake Angle
(R.R.)
T:True Rake
Angle
(+)
Cutter Height
(Corner Angle)
(-)
I :Inclination Angle
Cutter Dia. (Diameter at Edge Point)
R29
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Rz(h)
f
R(rH)
: Theoretical Surface Roughness [μm]
: Feed Rate [mm/rev]
: Corner Radius of Insert [mm]
Q=Vc
×
ap
×
f
Vc
Dm
n
: Cutting speed [m/min]
: Workpiece Dia. [mm]
: Spindle Revolution [min
-1
]
π
×
Dm
×
n
Vc
=
1,000
Pc
P
HP
Vc
ap
f
K
S
η
: Power Requirement [kW]
: Power Requirement (Horse Power) [HP]
: Cutting speed [m/min]
: Depth of Cut [mm]
: Feed Rate [mm/rev]
: Specific Cutting Force [kgf/mm
2
]
: Mechanical Efficiency (0.7~0.8)
Pc
=
Ks
×
Vc
×
ap
×
f
6,120
×
η
Ks
×
Vc
×
ap
×
f
P
HP
=
4,500
×
η
f
2
Rz(h)
=×
1,000
8
×
R(rH)
Q
Vc
ap
f
: Chip Removal Volume [cm
3
/min=cc/min]
: Cutting speed [m/min]
: Depth of Cut [mm]
: Feed Rate [mm/rev]
:
X-axis Direction Edge Position Compensation [mm]
:
Z-axis Direction Edge Position Compensation [mm]
: Corner-R before Change [mm]
: Corner-R after Change [mm]
: Insert Corner Angle [° ]
: Toolholder's Cutting Edge Angle [° ]
X= (R-R
'
)×
-1
{
cos
sin
D
2
D
2
+ (E-90°)
Z= (R-R
'
)×
-1
{
{
{
sin
sin
D
2
D
2
+ (E-90°)
( )
( )
X
Z
R
R'
D
E
Basic Formulas
n
L
IDm
f
Rz(h)
R(rH)
R(rH)
D
X
R'(rH')
E
Z
Ks Figure
Low Carbon Steel 190
Medium Carbon Steel 210
High Carbon Steel 240
Low Alloy Steel 190
High Alloy Steel 245
Cast Iron 93
Malleable Cast Iron 120
Bronze, Brass 70
Toolholder Type
Insert Corner Angle α
Cutting Edge Angle β
X Z
DCLN/PCLN
80° 95° 0.100×(R-R’) 0.100×(R-R’)
DTGN/
PTGN
60° 91° 0.714×(R-R’) 0.030×(R-R’)
DDJN/PDJN
55° 93° 0.866×(R-R’) 0.099×(R-R’)
DDHN/PDHN
55° 107.5° 0.531×(R-R’) 0.531×(R-R’)
DVLN/PVLN
35° 95° 2.072×(R-R’) 0.273×(R-R’)
DVPN/PVPN
35° 117.5° 1.351×(R-R’) 1.351×(R-R’)
DSBN/PSBN
90° 75° 0.225×(R-R’) -0.293×(R-R’)
Example: Compensation when changing corner-R from 0.8 to 0.4,
using PCLN type toolholder,
X=0.100×(0.8-0.4)=0.04(mm)
Z=0.100×(0.8-0.4)=0.04(mm)
¢
Turning
l
Cutting speed
l
Power Requirement
l
Theoretical Surface Roughness
l
Chip Removal Volume
l
Edge Position Compensation
R30
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
T
L
f
n
Dm
Vc
: Cutting Time [second]
: Cutting Length [mm]
: Feed Rate [mm/rev]
: Spindle Revolution [min
-1
]
: Workpiece Dia. [mm]
: Cutting speed [m/min]
• At Constant Revolution
60
×
L
T
=
f × n
• At Constant Cutting Speed
60
×
π
×
L
×
Dm
T
=
1,000
×
f
×
Vc
T
L
ap
f
n
D
1
D2
Vc
N
: Cutting Time [second]
: Cutting Length per Pass [mm]
: Depth of Cut per Pass [mm]
: Feed Rate [mm/rev]
: Spindle Revolution [min
-1
]
: Max. Dia. of Workpiece [mm]
: Min. Dia. of Workpiece [mm]
: Cutting speed [m/min]
: Number of Passes = (D1 - D2) / ap / 2
(if it is indivisible, obtain integer by rounding up one place of decimals.)
• At Constant Revolution
60
×
L
T
=
×
N
f
×
n
• At Constant Cutting Speed
60 ×
π
×
L
× (
D1
+
D2
)
T
=
×
N
2 × 1,000 ×
f
×
Vc
T
T
1
L
ap
f
n
D
1
D2
Vc
N
: Cutting Time [second]
: Cutting Time before reaching
Max. Spindle Revolution [second]
: Cutting Length [mm]
: Depth of Cut per Pass [mm]
: Feed Rate [mm/rev]
: Spindle Revolution [min
-1
]
: Max. Dia. of Workpiece [mm]
: Min. Dia. of Workpiece [mm]
: Cutting speed [m/min]
: Number of Passes = L / ap
(if it is indivisible, obtain integer by rounding up one place of decimals.)
• At Constant Revolution
60 × (D1 - D2)
T
=
×
N
2
×
f
×
n
• At Constant Cutting Speed
60 ×
π
× (
D1
+
D2
) × (
D1
-
D2
)
T1
=
×
N
4,000
×
f
×
Vc
T
T
1
L
f
n
D
1
D2
Vc
: Cutting Time [second]
: Cutting Time before reaching
Max. Spindle Revolution [second]
: Cutting Length [mm]
: Feed Rate [mm/rev]
: Spindle Revolution [min
-1
]
: Max. Dia. of Workpiece [mm]
: Min. Dia. of Workpiece [mm]
: Cutting speed [m/min]
• At Constant Revolution
60 × (
D1
-
D2
)
T
=
2
×
f
×
n
• At Constant Cutting Speed
60 ×
π
× (
D1
+
D2
) × (
D1
-
D2
)
T1
=
4,000
×
f
×
Vc
T
T
1
T3
f
n
n
max
D1
D3
Vc
• At Constant Revolution
60
×
D1
T
=
2
×
f
×
n
• At Constant Cutting Speed
60 ×
π
× (
D1
+
D3
) × (
D1
-
D3
)
T1
=
4,000
×
f
×
Vc
60 × D3
T1
+
T3
=
2
×
f
×
nmax
: Cutting Time [second]
: Cutting Time before reaching
Max. Spindle Revolution [second]
: Cutting Time when reaching
Max. Spindle Revolution [second]
: Feed Rate [mm/rev]
: Spindle Revolution [min
-1
]
: Max. Spindle Revolution [min
-1
]
: Max. Dia. of Workpiece [mm]
: Diameter when reaching
Max. Spindle Revolution [mm]
: Cutting speed [m/min]
IDm
L
ID1
ID2
L
ID1
ID
2
L
ID1
ID2
ID1
ID3
¢
Turning (Cutting Time)
l
Cutting Time (External Turning Case 1: 1 Pass machining)
l
Cutting Time (External Turning Case 2: Multi-Pass machining)
l
Cutting Time (Facing)
l
Cutting Time (Grooving)
l
Cutting Time (Cut-Off)
R31
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Z
n
ap
Q
ae
Vf
f
z
: Number of Inserts
: Spindle Revolution [
min
-1
]
:
Depth of Cut [
mm
]
:
Chip Removal Volume [
cm
3
/min=cc/min]
:
Width of Cut [
mm]
:
Table Feed [
mm/min
]
:
Feed per Tooth [mm/t]
fz
Vf
Z
n
:
Feed per Tooth [
mm/t]
:
Table Feed [
mm/min]
: Number of Inserts
: Spindle Revolution [
min
-1
]
f
Z
=
Vf
Z
×
n
Q
==
ae
×
fZ
×
Z
×
n
×
ap
1,000
ae
×
Vf
×
ap
1,000
Z
n
Vf
α
D
S
L
L'
T
f
z
: Number of Inserts
: Spindle Revolution [
min
-1
]
:
Table Feed [
mm/min]
:
Idling Distance [
mm]
:
Cutter Dia. [
mm]
:
Workpiece Length [
mm]
(=L+Ds+2α)
:
Total Table Transfer Length [
mm]
: Cutting Time [second]
:
Feed per Tooth [mm/t]
T
==
60
×
L'
Vf
60
×
L'
f
Z
×
Z
×
n
Pc
P
HP
ae
Vf
f
z
Z
n
ap
K
S
η
:
Power Requirement [
kW
]
:
Power Requirement (Horse Power) [
HP
]
:
Width of Cut [
mm]
:
Table Feed [
mm/min]
:
Feed per Tooth [
mm/t]
: Number of Inserts
: Spindle Revolution [
min
-1
]
:
Depth of Cut [
mm
]
:
Specific Cutting Force [kgf/
mm
2
]
: Mechanical Efficiency (0.7~0.8)
Pc
==
=
KS
×
ae
×
Vf
×
ap
6,120,000
×
η
KS
×
Q
6,120
×η
KS
×
ae
×
fZ
×
Z
×
n
×
ap
6,120,000
×
η
P
HP
=
4,500
6,120
×
Pc
Vc
D
C
n
:
Cutting speed [
m/min]
:
Cutter Dia. [
mm
]
: Spindle Revolution [
min
-1
]
Vc
=
1,000
π
×
DC
×
n
Q
:
Chip Removal Volume [
cm
3
/min=cc/min]
Basic Formulas
fz
Vf
DS
L'
L
Vf
DD
Ks Figure
Low Carbon Steel
190
Medium Carbon Steel
210
High Carbon Steel
240
Low Alloy Steel 190
High Alloy Steel 245
Cast Iron 93
Malleable Cast Iron
120
Bronze, Brass 70
¢
Milling
l
Cutting speed
l
Table Feed & Feed per Tooth
l
Power Requirement
l
Chip Removal Volume
l
Cutting Time
Cutter Dia.
(Diameter at Edge Point)
Cutter Dia.
(Diameter at Edge Point)
D
c
D
c
R32
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Z
n
ap
Q
ae
Vf
f
z
: Number of Inserts
: Spindle Revolution [
min
-1
]
:
Depth of Cut [
mm
]
:
Chip Removal Volume [
cm
3
/min=cc/min]
:
Width of Cut [
mm]
:
Table Feed [
mm/min
]
:
Feed per Tooth [mm/t]
fz
Vf
Z
n
:
Feed per Tooth [
mm/t]
:
Table Feed [
mm/min]
: Number of Inserts
: Spindle Revolution [
min
-1
]
f
Z
=
Vf
Z
×
n
Q
==
ae
×
fZ
×
Z
×
n
×
ap
1,000
ae
×
Vf
×
ap
1,000
Z
n
Vf
α
D
S
L
L'
T
f
z
: Number of Inserts
: Spindle Revolution [
min
-1
]
:
Table Feed [
mm/min]
:
Idling Distance [
mm]
:
Cutter Dia. [
mm]
:
Workpiece Length [
mm]
(=L+Ds+2α)
:
Total Table Transfer Length [
mm]
: Cutting Time [second]
:
Feed per Tooth [mm/t]
T
==
60
×
L'
Vf
60
×
L'
f
Z
×
Z
×
n
Pc
P
HP
ae
Vf
f
z
Z
n
ap
K
S
η
:
Power Requirement [
kW
]
:
Power Requirement (Horse Power) [
HP
]
:
Width of Cut [
mm]
:
Table Feed [
mm/min]
:
Feed per Tooth [
mm/t]
: Number of Inserts
: Spindle Revolution [
min
-1
]
:
Depth of Cut [
mm
]
:
Specific Cutting Force [kgf/
mm
2
]
: Mechanical Efficiency (0.7~0.8)
Pc
==
=
KS
×
ae
×
Vf
×
ap
6,120,000
×
η
KS
×
Q
6,120
×η
KS
×
ae
×
fZ
×
Z
×
n
×
ap
6,120,000
×
η
P
HP
=
4,500
6,120
×
Pc
Vc
D
C
n
:
Cutting speed [
m/min]
:
Cutter Dia. [
mm
]
: Spindle Revolution [
min
-1
]
Vc
=
1,000
π
×
DC
×
n
Q
:
Chip Removal Volume [
cm
3
/min=cc/min]
tanT tanR×cosC+tanA×sinC
=
n
=
1,000
×
V
a
2
×
π
a(2R-ap)
×
n
R
ap
V
a
: Revolution [min
-1
]
: Radius of Ball-Nose End Mill (Ball Part's radius [mm])
: Depth of Cut [mm]
: Cutting Speed at Point "a" [m/min]
T
=
60
×
L
f×n
=
60
×
π
×
Dc
×
L
1,000
×
Vc
×
f
T
L
f
n
Dc
Vc
: Cutting Time [second]
: Drilling Depth [mm]
: Feed Rate [mm/rev]
: Spindle Revolution [min
-1
]
: Drill Dia. [mm]
: Cutting speed [m/min]
Pc
Dc
Vc
f
: Power Requirement [kW]
: Drill Dia. [mm]
: Cutting speed [m/min]
: Feed Rate [mm/rev]
Vc
=
π
××
Dc n
1,000
Vc
Dc
n
: Cutting speed [m/min]
: Drill Dia. [mm]
: Spindle Revolution [min
-1
]
fz×Z×n
Vf
=
Vf
fz
Z
n
: Table Feed [mm/min]
: Feed per Tooth [mm/t]
: No. of Inserts (Number of Insert = 1)
: Spindle Revolution [min
-1
]
: Axial Rake Angle (A.R.) [° ] (-90°<A<90°)
: Radial Rake Angle (R.R.) [° ] (-90°<R<90°)
: Approach Angle [° ] (0°<C<90°)
: True Rake Angle [° ] (-90°<T<90°)
: Inclination Angle [° ] (-90°< <90°)
tanI tanA×cosC-tanR×sinC
=
A
R
C
T
I
I
Pc 1
+=
Dc
××
20
Vc
100
2.5×f
0.1
C
T
I
(-)
R
(+)
A
ap
R
a
n
L
Dc
n
¢
Drilling
l
True Rake Angle
l
Inclination Angle
l
Ball-Nose End Mill Cutting Speed & Revolution
l
Cutting speed
l
Feed Rate (Milling)
l
Cutting Time
l
Power Requirement (Reference Value)
R33
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Tooling Examples of Small Tools
¢
Tooling example (1) CNC Automatic lathe (Gang Type)
¢
Tooling Example (2) CNC Automatic Lathe (Gang Type)
Tools installed on Gang Type Automatic Lathe
Cut-Off
(Chapter H)
Back Turning
(Chapter E)
Grooving
(Chapter G)
External
(Chapter E)
Threading
(Chapter J)
Boring
(Chapter F)
Tools installed on gang tool post + milling toolholder
Cut-Off
(Chapter H)
Back Turning
(Chapter E)
Grooving
(Chapter G)
External
(Chapter E)
External
(Chapter E)
Threading
(Chapter J)
Solid
End Mill
(Chapter L)
Boring
(Chapter F)
Drilling
(Chapter K)
R34
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Tooling Example (3) CNC Automatic Lathe (Opposed Gang Type)
■External / Facing
■
External / Copying
■
Grooving
■Threading
■
Boring
(Chapter E)
(Chapter E)
(Chapter G)
(Chapter J)
(Chapter F)
Ref. to Page R34
~
R41 for Tooling Layout and Automatic Lathe List by Manufacturer.
¢
Tooling Example (4) CNC Automatic lathe (Turret Type)
Cut-Off
(Chapter H)
Back Turning
(Chapter E)
External
(Chapter E)
External
(Chapter E)
Grooving
(Chapter G)
Threading
(Chapter J)
Boring
(Chapter F)
Drilling
(Chapter K)
R35
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Automatic Lathe List by Manufacturer
¢
Citizen Machinery
(Cincom Products)
Model
Toolholder Dimensions
(Gang-Type)
Number
of tools
Toolholder Dimensions
(Turret-Type)
Number
of tools
Sleeve Dia.
(Horizontal/
Opposed)
Number
of tools
Max.
Cutting
Dia.
Remarks
A12/16
10×10×100 5
φ
19.05 /
φ
20
φ
12 /
φ
16
A20
12(13)×12(13)×120
Cut-off toolholder :
16mm
6
φ
25.4
φ
20
A20
VII
12(13)×12(13)×120
Cut-off toolholder :
16mm
6
φ
25.4
φ
20
A32
16×16×150 6
φ
25.4
φ
32
B12
10×10×100 5
φ
19.05 /
φ
20
φ
12
B12E/B16E
10×10×120(60) 5
φ
19.05(
φ
20
OP
)
φ
12 /
φ
16
B20
12(13)×12(13)×120 6
φ
19.05
/
φ
20
φ
20
BL12
10×10×60~120 5
φ
20(
φ
19.05)
φ
12
BL20/25
12(13)×12(13)×120 4~7
φ
20(
φ
19.05)
φ
20 /
φ
25
C12/16
10×10×120 6
φ
19.05
φ
12 /
φ
16
C32
16×16×130 5
φ
25.4
φ
32
E16
10×10×60 20
φ
19.05
φ
16
E20
16×16×90 20
φ
25.4
φ
20
E25
16×16×90 20
φ
25.4
φ
25
E32
16(19)×16(13)×90 20
φ
25.4
φ
32
F10
10×10×60 10
φ
19.05
φ
10
F12
10×10×60 10
φ
19.05
φ
12
F16
10×10×60 10
φ
19.05
φ
16
F20
16(19)×16(13)×90 10
φ
25.4
φ
20
F25
16(19)×16(13)×90 10
φ
25.4
φ
25
FL25
16×16×90 12
φ
16
φ
25
FL42
16×16×90 12
φ
16
φ
42
G32
16(19)×16(19)×90 10 -
φ
32
K12/16
12(10)×12(10)×100 6(7)
φ
19.05 /
φ
20
φ
12 /
φ
16
K12E/K16E
12×12×120 6
φ
19.05 /
φ
20
φ
12 /
φ
16
L10
8×8×100~130 5
φ
15.875
φ
10
L12
10×10×100 6
φ
19.05
φ
12
L16
12(10)×12(10)×130 5
φ
19.05
φ
16
L20,L20E
12×12×130
Cut-off toolholder :
16mm
5
φ
19.05
φ
20
L20X,L220
12
(
13,16
)
×12
(
13,16
)
×120
Cut-off toolholder :
16mm
5~7
φ
19.05 /
φ
25
φ
20
L25
16×16×130 5
φ
25.4
φ
25
L32
16×16×130 5
φ
25.4
φ
32
M212, M312
10×10×120 5 10×10×60 10+α
φ
19.05
φ
12
M216, M316
10×10×120 5 10×10×60 10+α
φ
19.05
φ
16
M220, M320
16×16×130 5 16×16×90 10+α
φ
25.4
φ
20
M232, M332, M432
16×16×130 5 16×16×90 10+α
φ
25.4
φ
32
M416
10×10×100 5 10×10×60 10+α
φ
19.05
φ
16
M20
13(12)×13(12)×130 5 10×10×60 10+α
φ
19.05
φ
20
MC20
12×12×120, 13×13×120
2+2+2
φ
19.05 /
φ
31.0
φ
20.0
MSL12
10×10×120 -
φ
12
R04
8×8×120 5
φ
15.875
φ
4
R07
8×8×120 5
φ
15.875
φ
7
RL01
10(8)×10(8)×90
φ
16(
φ
20)
φ
10
RL02
16×16×90
φ
20
φ
20
RL21
10(12)×10(12)×90
φ
19.05
φ
35
· Manufacturers are in no particular order.
R36
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Citizen Machinery (Miyano Products)
Model
Toolholder Dimensions
(Gang-Type)
Number
of tools
Toolholder Dimensions
(Turret-Type)
*
Number
of tools
Sleeve Dia.
(Horizontal/
Opposed)
Number
of tools
Max.
Cutting
Dia.
Remarks
ABX-51SY2
20×20×125(100) 24
φ
25 48
φ
51
ABX-51SYY2
20×20×125(100) 24
φ
25 48
φ
51
ABX-51TH5
20×20×125(100) 36
φ
25 72
φ
51
ABX-51THY2
20×20×125(100) 36
φ
25 72
φ
51
ABX-64SY2
20×20×125(100) 24
φ
25 48
φ
64
ABX-64SYY2
20×20×125(100) 24
φ
25 48
φ
64
ABX-64TH5
20×20×125(100) 36
φ
25 72
φ
64
ABX-64THY2
20×20×125(100) 36
φ
25 72
φ
64
BNA-34C
20×20×125(100) 8(16)
φ
25 24
φ
34
BNA-34C2
20×20×125(100) 8(16)
φ
25 24
φ
34
BNA-34DHY
20×20×125(100) 14(22)
φ
25 27
φ
34
BNA-34DHY2
20×20×125(100) 14(22)
φ
25 27
φ
34
BNA-34S
20×20×125(100) 8(16)
φ
25 24
φ
34
BNA-34S2
20×20×125(100) 8(16)
φ
25 24
φ
34
BNA-42C
20×20×125(100) 8(16)
φ
25 24
φ
42
BNA-42C2
20×20×125(100) 8(16)
φ
25 24
φ
42
BNA-42DHY
20×20×125(100) 14(22)
φ
25 27
φ
42
BNA-42DHY2
20×20×125(100) 14(22)
φ
25 27
φ
42
BNA-42GTY
20×20×125(100) 3 20×20×125(100) 8(16)
φ
25 24(7)
φ
42
BNA-42MSY2
20×20×125(100) 8(16)
φ
25 24
φ
42
BNA-42S
20×20×125(100) 8(16)
φ
25 24
φ
42
BNA-42S2
20×20×125(100) 8(16)
φ
25 24
φ
42
BNC-42C7
20×20×125(100) 8(16)
φ
25 24
φ
42
BND-51C2
20×20×125(100) 12
φ
25 24
φ
51
BND-51S2
20×20×125(100) 12
φ
25 24
φ
51
BND-51SY2
20×20×125(100) 12
φ
25 24
φ
51
BNE-34S6
20×20×125(100) 24
φ
25 48
φ
34
BNE-34SY6
20×20×125(100) 24
φ
25 48
φ
34
BNE-42S6
20×20×125(100) 24
φ
25 48
φ
42
BNE-42SY6
20×20×125(100) 24
φ
25 48
φ
42
BNE-51S6
20×20×125(100) 24
φ
25 48
φ
51
BNE-51SY6
20×20×125(100) 24
φ
25 48
φ
51
BNJ-34S3
20×20×125(100) 18
φ
25 30
φ
34
BNJ-34S5
20×20×125(100) 18
φ
25 30
φ
34
BNJ-34SY3
20×20×125(100) 18
φ
25 30
φ
34
BNJ-34SY5
20×20×125(100) 18
φ
25 30
φ
34
BNJ-42S3
20×20×125(100) 18
φ
25 30
φ
42
BNJ-42S5
20×20×125(100) 18
φ
25 30
φ
34
BNJ-42SY3
20×20×125(100) 18
φ
25 30
φ
42
BNJ-42SY5
20×20×125(100) 18
φ
25 30
φ
42
BNJ-51S3
20×20×125(100) 18
φ
25 30
φ
51
BNJ-51S5
20×20×125(100) 18
φ
25 30
φ
51
BNJ-51SY3
20×20×125(100) 18
φ
25 30
φ
51
BNJ-51SY5
20×20×125(100) 18
φ
25 30
φ
51
GN-3200
12(16)×12(16)×70~120
4~5
φ
20 4~5
φ
40
GN-3200W
12(16)×12(16)×70~120
4~5
φ
20 4~5
φ
40
GN-4200
12(16)×12(16)×70~120
7~8
φ
20 7~8
φ
40
LX-06E2
20×20×125(100) 8
φ
32 8
φ
31
LX-08C
25×25×150 10
φ
40 10
φ
51
LX-08E2
25×25×150 8
φ
40 8
φ
51
LX-08R
20×20×125(100) 10
φ
25 20
φ
51
LZ-01R2
20×20×125(100) 12
φ
25 24
φ
31
LZ-01RY2
20×20×125(100) 12
φ
25 24
φ
31
LZ-02R2
20×20×125(100) 10
φ
25 20
φ
51
LZ-02RY2
20×20×125(100) 10
φ
25 20
φ
51
RL01
III
10×10×70~120 2~3
φ
16 2~3
φ
10
RL01
V
10×10×70~120 2~3
φ
16 2~3
φ
10
RL03
12(16)×12(16)×70~120
4~5
φ
20 4~5
φ
40
* Number of tools shown in parentheses is the maximum number of toolholder mountable including
φ
25 sleeves. · Manufacturers are in no particular order.
R37
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Automatic Lathe List by Manufacturer
¢
Star Micronics
Model
Toolholder Dimensions
(Gang-Type)
Number
of tools
Toolholder Dimensions
(Turret-Type)
Number
of tools
Sleeve Dia.
(Horizontal/
Opposed)
Number
of tools
Max.
Cutting
Dia.
Remarks
ECAS-12
10×10×95~150 6
φ
22
φ
13
ECAS-20
12×12×80~150
6
φ
22
φ
20
16×16×80~144
ECAS-20T
16×16×60~78
φ
22 /
φ
32
φ
20
16×16×80~88
ECAS-32T
16×16×60~78 10
φ
22 /
φ
32
φ
32
16×16×80~88 10
JNC-10
8×8×65 6
φ
10
JNC-16
10×10×80 6
φ
16
JNC-25/32
10×10×78~120 10
φ
22
φ
25 / 32
KJR-16B/25B
16×16×78 12/16
φ
22 /
φ
32
KNC-16/20
16×16×68 16
φ
22
KNC-25
II
/32
II
16×16×78 20
φ
22 /
φ
32
RNC-10
10×10×80~120 5
φ
22
RNC-16
10×10×80~120 5
φ
22
SA-16R
10×10×95~120 6
φ
22
SB-16
(A/C/D/E)
12×12×95~130 5
φ
22(Front & Rear)
/ (
φ
22)
4/4
Only D/E for
back clamp
sleeves
12×12×95~130 6 4/4
10×10×95~130 6 4/4
SB-12
II
(C/E)
12×12×95~130 6 4/4
Only E for
back clamp
sleeves
SB-16
II
(C/E)
12×12×95~130 6 4/4
10×10×95~130 6 4/4
SB-20 A/C/E
12×12×95~130 6 4/4
SB-12R typeG
12×12×95~130 6 4/4
φ
13
10×10×95~130 7 4/4
SB-16R/20R typeN
12×12×95~130 6 4/4
φ
16 /
φ
23
10×10×95~130 7 4/4
SB-16R/20R typeG
12×12×95~130 6 4/4
φ
16 /
φ
23
10×10×95~130 7 4/4
SC20
12×12×95~130 5
φ
22 / - 4
10×10×95~130 6 4/4
SE-12B/16B
10×10×95~120 5
φ
22
φ
13 / 16
SG-42
16×16×84~88
φ
22 /
φ
32
φ
4216×16×71~82
20×20×84~88
SH-7
8×8×95~120 5
φ
22
φ
7
SH-12/16
10×10×95~120 5
φ
22
φ
13 / 16
SI-12/12C
10×10×80~130 6
φ
22
φ
13
SR-10J
8×8×67~110
(Spacer is needed)
6
φ
16 4
SR-20R
II
12×12×100~135 6 4
φ
22 6/8
φ
23
Toolpost for
2 toolholders
(deep boring)
on the front side
SR-20
III
12×12×95~135 6
φ
22 6/8
φ
23
SR-20
IV
typeA
12×12×100~130 7
φ
22(Front & Rear) /
φ
22
6/8
φ
23
SR-20
IV
typeB
12×12×100~130 7
φ
22(Front & Rear) /
φ
22
6/8
φ23
SR-25J/32J
16×16×95~155 6 4
φ
22+
φ
32(Front & Rear) /
φ
22
φ32
SW-12R
II
10×10×95~115 7
φ
16(Front & Rear) /
φ
22
4/8
φ13
ST-20
12×12×73~79
φ
22 /
φ
32
φ20
12×12×65~73(Cut-Off)
16×16×64~73
16×16×65~73(Cut-Off)
ST-38
16×16×83~88
φ
22 /
φ
32
φ
32 /
φ
38
16×16×71~82
16×16×84~88(Cut-Off)
20×20×84~88
20×20×84~88(Cut-Off)
SV-38R
16×16×105~135 4 16×16×84~88
φ
22 /
φ
32 - / 8
φ
32 /
φ
38
20×20×115~135(Cut-Off)
1 16×16×71~82
20×20×84~88
SV-12/20
12×12×95~135 5 12×12×70~78
φ
22 / 32
16×16×95~135 4 16×16×65~70
SV-32
16×16×95~135 4
16×16×60~78
φ
22 / 32
16×16×80~88
SW-7
8×8×80~120 6
φ
7
· Manufacturers are in no particular order.
R38
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Model
Toolholder Dimensions
(Gang-Type)
Number
of tools
Toolholder Dimensions
(Turret-Type)
Number
of tools
Sleeve Dia.
(Horizontal/
Opposed)
Number
of tools
Max.
Cutting
Dia.
Remarks
B0123-
III
12×12×85 9 - -
φ20 / -
4 / -
φ12
B0124/125/126-
III
12×12×85 9 - -
φ20 / φ20
4 / 4
φ12
B0203-
III
12×12×85 9 - -
φ20 / φ20
4 / 4
φ20
B0204/205/206-
III
12×12×85 9 - -
φ20 / φ20
4 / 4
φ20
B020M-
II
- - - - - / φ20 - / 1
φ20
B0265/265B/266-
II
16×16×100 12 - -
φ25 / φ25
5 / 4
φ26
B0325/325B/326-
II
16×16×100 12 - -
φ25 / φ25
5 / 4
φ32
B0385/385L
20×20×125 8 - -
φ32 / φ32
3 / 5
φ38
B038T
- - 20×20×125 St.8
φ32 / φ25 φ38
B073/074-
II
8×8×85 9
φ20
4
φ7
BH20/BH20Z
12×12×85 4 12×12×85 St.12
φ25 / φ32 φ20
BH38
16×16×125 5 20×20×125 St.12
φ25 / φ32 φ38.1
BM163-
III
12×12×85 9 - -
φ20 / -
4 / -
φ16
BM164/165-
III
12×12×85 9 - -
φ20 / φ20
4 / 4
φ16
C150/CH154
12×12×60~100 4~6 - - -
φ80
C180
12×12×60~100
4~6 - - -
φ120
C220/220T
12×12×60~100 6~8 - - -
φ120
C300-
IV
16×16×100~130 6~10 - - -
φ165
C300H
16×16×100~130 6~10 - - -
φ165
P013
8×8×100~120 6 - -
φ16 / -
3 / -
φ1
P013-
II
8×8×100~120 6 - -
φ16 / -
3 / -
φ1
P014
8×8×100~120 6 - -
φ16 / φ16
3 / 3
φ1
P014-
II
8×8×100~120 6 - -
φ16 / φ16
3 / 3
φ1
P033
8×8×100~120 6 - -
φ16 / -
3 / -
φ3
P033-
II
8×8×100~120 6 - -
φ16 / -
3 / -
φ3
P034
8×8×100~120 6 - -
φ16 / φ16
3 / 3
φ3
P034-
II
8×8×100~120 6 - -
φ16 / φ16
3 / 3
φ3
S205/206/SS207
12×12×100 8 - -
φ22 / φ20
5 / 4
φ20
SS26
16×16×100 7 - -
φ22 / φ20
5 / 4
φ26
SS32/32L
16×16×100 7 - -
φ22 / φ20
5 / 4
φ32
SS20M
- - - - - / φ20 - / 1
φ20
SS267
16×16×100 7 - -
φ22 / φ20
5 / 4
φ26
SS327
16×16×100 7 - -
φ22 / φ20
5 / 4
φ32
MB25
- - 20×20×90 2×St.8
φ20 / φ32
5 / 4
φ25
M42J/M42SD
- - 20×20×125 St.12
φ25 / φ32 φ42
M50J/M50SY-
III
- - 20×20×100 St.12
φ20 / φ32 φ51
M06JC
- 20×20×125 St.8
φ25 φ220 / φ42
M06J
- 25×25×150 St.8
φ32 / φ40 φ260 / φ51
M08J
- 25×25×150 St.8
φ32 / φ40 φ280 / φ65
M06D
- 25×25×150 St.12
φ40 φ260 / φ51
M08D
- 25×25×150 St.12
φ40 φ280 / φ65
M06SD
- 25×25×150 St.12
φ40 φ260 / φ51
M08SD
- 25×25×150 St.12
φ40 φ280 / φ65
M06SY
- 25×25×150 St.12
φ40 φ260 / φ51
M08SY
- 25×25×150 St.12
φ40 φ280 / φ65
TMU1
20×20×100~125 1 20×20×125 St.16
φ32 / φ32 φ38
TMB2
20×20×100~125 1 20×20×125 St.16
φ
32 /
φ
32
φ
51
TMA8-
IV
20×20×100~125 1
φ
32 /
φ
32
φ
65
TMA8J
20×20×100~125 1
φ
32 /
φ
32
φ
65
TMA8H
20×20×100~125 1
φ
32 /
φ
32
φ
65
· Manufacturers are in no particular order.
¢
Tsugami
R39
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Automatic Lathe List by Manufacturer
¢
Amada Machine Tools
Model
Toolholder Dimensions
(Gang-Type)
Number
of tools
Toolholder Dimensions
(Turret-Type)
Number of
tools
Sleeve Dia.
(Horizontal/
Opposed)
Number
of tools
Max. Cutting
Dia.
Remarks
G05
16×16
φ
20
φ
50×40
G06
16×16
φ
20
φ
60×60
G07
16×16
φ
20
φ
100×100
G07M
20×20
φ
20
φ
100×100
G07F
16×16
φ
20
φ
120×120
GG5
16×16
φ
20
φ
50×40
GS04
16×16
φ
20
φ
30×20
J1
20×20 8
φ
25
φ
120×120
J3
25×25 8
φ
32
φ
170
J5
25×25 8
φ
32
φ
240
JJ1
20×20 8
φ
32
φ
50×50
JJ3
25×25 8
φ
32
φ
100×100
JJ3M
25×25 12
φ
32
φ
100×100
Ai8
20×20 8
φ
25
φ
50×50
A12
16×16 12
φ
25
φ
80×50
A18S
20×20 18
φ
25
φ
80×50
AD12
16×16 9
φ
25
φ
80×50
AD18S
20×20 15
φ
25
φ
80×50
AA1
20×20 8
φ
25
φ
50×50
Mi8
16×16 5
φ
20
φ
70×70
S10
20×20 12
φ
25
φ
250×150
V8G
20×20 15
φ
32
φ
220×450
V10T
20×20 30(15×2)
φ
32
φ
250×450
¢
Nomura DS
Model
Toolholder Dimensions
(Gang-Type)
Number
of tools
Toolholder Dimensions
(Turret-Type)
Number of
tools
Sleeve Dia.
(Horizontal/
Opposed)
Number
of tools
Max. Cutting
Dia.
Remarks
NN-10C
10×10×130 6
φ
17
φ
10
NN-10CS
10×10×130 5
φ
17 4
φ
10
NN-10S
II
10×10×130 5
φ
23
φ
10
NN-10SB5
10×10×130 5
φ
23
φ
13
NN-10T
10×10×130 7
φ
23
φ
10
NN-16H
III
12×12×130 6
φ
23
φ
16
NN-16J
12.7×12.7×130 6
φ
23
φ
16
NN-16SB5
10×10×130 5
φ
23
φ
16
NN-16SB6 Type1
12.7×12.7×130 7
φ
17(
φ
22) 4
φ
16
NN-16SB6 Type2
12.7×12.7×130 5
φ
17(
φ
22) 4
φ
16
NN-16SB6 Type2.5
12.7×12.7×130 6
φ
17(
φ
22) 5
φ
16
NN-16SB6 Type3
12.7×12.7×130 5
φ
17(
φ
22) 4
φ
16
NN-16SB7
12.7×12.7×130 5
φ
16 4
φ
16
NN-16U
III
12×12×130 5
φ
23
φ
16
NN-16UB5
12×12×130 5
φ
23
φ
16
NN-20CS
12.7×12.7×130 5(6)
φ
22 4
φ
20(
φ
25)
NN-20H
III
12×12×130 6
φ
23
φ
20
NN-20J
12.7×12.7×130 6
φ
23
φ
20
NN-20J2
12.7×12.7×130 6
φ22
4
φ20
NN-20U
III
12×12×130 5
φ23 φ20
NN-20U5
12.7×12.7×150 5(6)
φ22
4
φ20(φ25)
NN-20UB5
12×12×130 5
φ23 φ20
NN-20UB7
12×12×130 6
φ
23
φ
20
NN-20UB8
12.7×12.7×150 5(6)
φ
22 4
φ
20(
φ
25)
NN-20YB
12×12×130 8
φ
23
φ
20
NN-25YB/32YB
16×16×130 8
φ
23 /
φ
32
φ
25 /
φ
32
NN-32YB2
16×16×130 5
φ
22 /
φ
32 4
φ
32
· Manufacturers are in no particular order.
R40
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
¢
Eguro
Model
Toolholder Dimensions
(Gang-Type)
Number
of tools
Toolholder Dimensions
(Turret-Type)
Number
of tools
Sleeve Dia.
(Horizontal/
Opposed)
Number
of tools
Max.
Cutting
Dia.
Remarks
SANAX-6
12×12 5(Max.) 5
φ
16
φ
15
SANAX-8
16×16 5(Max.) 5
φ
25 /
φ
30
φ
20
12×12 7(Max.) 5
φ
25 /
φ
30
φ
20
SANAX-10
16×16 5(Max.) 5
φ
25 /
φ
30
φ
25.5
EBN-10EX
12×12 6(Max.)
φ
20
φ
25.5
NUCBOY-8EX
12×12 6(Max.)
φ
20
φ
20
NUCLET-10EX
16×16 10(Max.)
φ
20
φ
25.5
NUCPAL-10EX
16×16 10(Max.)
φ
20
φ
25.5
· Manufacturers are in no particular order.
List of Instruments and Applicable Small Tools and Toolholders
¢
List of Instruments and Applicable Small Tools and Toolholders
Models of major machine tool manufacturers
Corresponding
Toolholder No.
Manufacturer Model (Automatic Lathe)
Toolholder
Size
Total Length
of Attached
Toolholder
(MAX.)
Citizen Machinery
A12,A16,B12,L12,M
416,RL01,RL21 10
×
10
100
…1010F- · ·
K12,K16 12
×
12 …1212F-· ·
RL02 16
×
16 …1616H-· ·
B12E,B16E,BL12,C12,C16,M
212,M216
M
312,M316,MSL12
10
×
10
120
…1010JX- · ·
A20,A20
VII
,B20,BL20,BL25,K12E,K16E
L20X,L220
12
×
12 …1212JX-· ·
L16,L20,L20E 12
×
12
130
…1212JX- · ·
C32,L25,L32,M20,M
220,M232
M
320,M332,M432
16
×
16 …1616JX-· ·
Star Micronics
RNC-10,RNC-16,SA-16R,SE-12B/16B
SH-12/16
10
×
10 120 …1010JX- · ·
SI-12,SI-12C 10
×
10 130 …1010JX- · ·
SB-16A,SB-16C,SB-16D,SC20 12
×
12 130 …1212JX-· ·
SR20R
II
,SR20
III
,SV12,SV20 12
×
12
135
…1212JX- · ·
SV32,SV32J,SV32J
II
16
×
16 …1616JX-· ·
ECAS-12 10
×
10
150
…1010JX- · ·
ECAS-20 12
×
12 …1212JX-· ·
SR25J,SR32J 16
×
16 …1616JX-· ·
Tsugami
B007 10
×
10
85
…1010F- · ·
B0,BA,BC,BH20,BM,BU12,BU20
BS12,BS18,BS20
12
×
12 …1212F-· ·
C004,C150,C180,C220 12
×
12
100
…1212F- · ·
BH38,BS26,BS32,BU26,BU38 16
×
16 …1616H-· ·
Nomura DS
NN-10C,NN-10CS,NN-10S
II
NN-10SB5,NN-10S
II
,NN-10T,NN-16SB5
10
×
10
130
…1010JX- · ·
NN-16H
III
,NN-16UB5,NN-16U
III
,NN-16J
NN-20H
III
,NN-20U
III
,NN-20UB5,NN-20YB
12
×
12 …1212JX-· ·
NN-25YB 16
×
16 …1616JX-· ·
· Manufacturers are in no particular order.
R41
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=
Parts Compatibility of Lever Lock Toolholders
1) For better usability of lever lock toolholders, some levers, lock screws and shims are modified.
2) It is highly recommended to use only new parts. However, they are compatible with conventional parts and can be
used together with them.
3) It is possible to use new parts only with a toolholder which has been in use.
4) When purchasing replacements, order them stating the new numbers.
5) Some of the shims remain unmodified.
Classification
Ref. to
Page
Toolholder Description
Spare Parts
Lever Lock Screw Shim
New No.
Conventional
New No.
Conventional
New No.
Conventional
External Toolholder
D8
PCLN
····-09
LL-1N LL-1 LS-1N LS-1 LC-32N LC-32
····-12
LL-2N LL-2 LS-2N LS-2 LC-42N LC-42
····-16
LL-5N LL-5 LS-4N LS-4 LC-53N LC-53
D11
PDJN
····-1
1
LL-1DN LL-1D LS-1N LS-1 LD-32N LD-32
····-15
LL-3N LL-3 LS-2N LS-2 LD-42
D12
PSBN
····-09
LL-1N LL-1 LS-1N LS-1 LS-32
····-12
LL-2N LL-2 LS-2N LS-2 LS-42
PSKN
····-09
LL-1N LL-1 LS-1N LS-1 LS-32
····-12
LL-2N LL-2 LS-2N LS-2 LS-42
D13
PSSN
····-09
LL-1N LL-1 LS-1N LS-1 LS-32
····-12
LL-2N LL-2 LS-2N LS-2 LS-42
PSDNN
····-09
LL-1N LL-1 LS-1N LS-1 LS-32
····-12
LL-2N LL-2 LS-2N LS-2 LS-42
D14
PTGN
1212F-11
LL-03N LL-03 LS-03N LS-03 -
····-1
1
LL-03TN LL-03T LS-03SN LS-03S -
····-16
LL-1N LL-1 LS-1N LS-1 LT-32N LT-32
····-22
LL-2N LL-2 LS-2N LS-2 LT-42N LT-42
PTFN
1212F-11
LL-03N LL-03 LS-03N LS-03 -
····-1
1
LL-03TN LL-03T LS-03SN LS-03S -
····-16
LL-1N LL-1 LS-1N LS-1 LT-32N LT-32
····-22
LL-2N LL-2 LS-2N LS-2 LT-42N LT-42
D19
PRGC
····-12
LL-1CN LL-1C LS-1N LS-1 LR-12C
PRXC
····-12
PRGN
····-09
LL-1N LL-1 LS-1N LS-1 LR-80
····-12
LL-2N LL-2 LS-2N LS-2 LR-81
D20
PWLN
····-06
LL-1N LL-1 LS-1N LS-1 LW-32N LW-32
····-08
LL-2N LL-2 LS-2N LS-2 LW-42N LW-42
Boring Bars
F66
16M- PCLN
09-20
LL-03SN LL-03S LS-03SN LS-03S -
20Q-
09-27
LL-1N LL-1 LS-1SN LS-1S LC-32N LC-32
25R-
09-32
····
- PCLN
12- · ·
LL-2N LL-2 LS-2N LS-2 LC-42N
LC-42
F67 ····
- PDUN
11- · ·
LL-1DN LL-1D LS-1SN LS-1S LD-32N LD-32
F73
····
- PTUN
11- · ·
LL-03TN LL-03T LS-03SN LS-03S -
S25R- PTUN
16-30
LL-03SN LL-03S LS-03SN LS-03S -
S32S-
16-40
LL-1N LL-1 LS-1N LS-1 LT-32N LT-32
S40T-
16-50
F74
16M- PWLN
06-20
LL-03SN LL-03S LS-03SN LS-03S -
20Q-
06-27
LL-1N LL-1 LS-1SN LS-1S LW-32N LW-32
25R-
06-32
F76 ····
- PWLN
08- · ·
LL-2N LL-2 LS-2N LS-2 LW-42N
LW-42
Turning Mill
N5
T63H- PCLN
-DX12
LL-2N LL-2 LS-2N LS-2 LC-42N LC-42
T63H- PCMNN
-
12
T63H- PDJN
-DX15
LL-3N LL-3 LS-2N LS-2 LD-42
N6
T63H- PDNNN
-
15
T63H- PTGN
-DX16
LL-1N LL-1 LS-1N LS-1 LT-32N LT-32
N7
T63H- PWLN
-DX08
LL-2N LL-2 LS-2N LS-2 LW-42N LW-42
¢
Parts Compatibility of Lever Lock Toolholders
R42
R
Technical
Information
π×Dm×n
Vc=
R
Technical
Information
π×Dm×n
Vc=