Каталог Stellram Высокопроизводительные фрезерные системы

CUTTING TOOLS

Stellram

Cutting Tools

HIGH PERFORMANCE MILLING SOLUTIONS

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Patented Breakthroughs for Difﬁcult to Machine Materials:

Cut Faster. Cut Longer. Cut More Proﬁtably.

These Kennametal Milling Systems are speciﬁcally designed and manufactured for

machining high performance, difﬁcult-to-machine materials.

This capability was developed after years of advanced R&D in materials science and machining

Titanium and Titanium Alloys, Nickel Alloys and Superalloys, Stainless Steel and Specialty Alloys, and

Hard Materials.

The result: These proven “Best in Class” machining solutions presented in this brochure.

Our strategy is to bring “game changing” cutting tool solutions that deliver industry leading metal

removal rates. Higher metal removal rates mean you increase capacity, make more proﬁt and deliver

in shorter lead times.

Stellram

high performance cutting tools are known for cutting titanium like butter and have found

wide application in the aerospace, defense, power generation, oil and gas, medical, transportation

and construction and mining industries.

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Page

Application Guide ................................................................................................................................................................................................................... 2

Patented X-Grade Insert Technology ..................................................................................................................................................................................... 2

7792 Patented High Feed Milling

Introduction ......................................................................................................................................................................................................... 3 - 5

7792VXP06 Series .............................................................................................................................................................................................. 6 - 7

7792VXD 09 | 12 Series .................................................................................................................................................................................... 8 - 11

7792VXE16 Series .......................................................................................................................................................................................... 12 - 13

7792VX Speeds, Technical & Case Histories ................................................................................................................................................... 14 - 18

7792 Geometries & Grades ............................................................................................................................................................................. 19 - 20

The 77 Family

7700VR08 Series ............................................................................................................................................................................................ 24 - 28

7710VRD20 Series .......................................................................................................................................................................................... 30 - 35

7713VR 10 | 12 Series .................................................................................................................................................................................... 36 - 44

Tungsten Shank ...................................................................................................................................................................................................... 45

7700 Geometries & Grades ............................................................................................................................................................................. 46 - 47

5230 Chevron Long Edge Milling

5230VS 90 | 12 Series .................................................................................................................................................................................... 52 - 62

5230 Geometries & Grades ..................................................................................................................................................................................... 63

5505 Ball Nose Contour Mills

5505 Series ...................................................................................................................................................................................................... 68 -72

Case Histories | Geometries & Grades ..................................................................................................................................................................... 73

Tungsten Shanks ..................................................................................................................................................................................................... 74

5720 Profile Pocket Milling: Aluminium

5720VZ16 Series ............................................................................................................................................................................................ 78 - 83

5702 High Speed Aluminium Cutters

Geometries & Grades .............................................................................................................................................................................................. 87

5702VZD14 Series .......................................................................................................................................................................................... 88 - 92

Metalcutting Safety .............................................................................................................................................................................................................. 93

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Application Guide

Patented X-Grade Insert Technology

Helical

Interpolation

Spiral/

Circular

Slot/

Shoulder

Shoulder/

Proﬁle

Shoulder/

Proﬁle/Slot

Helical

Interpolation

with Bore Hole

Copy / 3DContour Face

Plunge

TrochoidalT-Slot

RampPocket

Full Ø Plunge

Chamfer

3-TIMES THE METAL REMOVAL RATE

Titanium and Nickel Based Alloys are some of the toughest machining jobs on earth.

And it is a rare element, a member of the platinum family, called Ruthenium, that is one

of the key ingredients used in our patented X-Grade

™

Technology cutting tools.

We combine Ruthenium with Cobalt to form an exclusive binder that cements our

engineered carbide formulas in the making of these inserts.

X-Grade Inserts provide unmatched

performance in cutting difﬁcult to

machine materials.

Application Guide

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7792 High Feed Milling

• Patented Cutter Designs

• Patented Insert Designs

• Patented Grades

To remove the highest volume of metal

in the shortest possible time

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7792: Increase Metal Removal Rate up to 90% or More!

The Patented 7792 Insert

• Cutting diameters from 16mm to 160mm

• Modular, Weldon, Cylindrical and Shell Mill cutter conﬁgurations

• Modular Tungsten Extensions maintain stability in deep pocket

applications

• All inserts feature 4 cutting edges

The unique 7792 insert design

provides outstanding operational

security and performance, with

enhanced metal removal capability.

• Maximize tool life, versatility and performance

• Face, Pocket, Shoulder, Proﬁle, Helical Interpolate, Ramp, Copy and

Mill Turn with one tool

• 6 grades for materials from Aluminium to Superalloys

• 4 insert sizes available

• Depth of cut from 0,90mm to 3,50mm

• Coarse, medium and ﬁne pitch cutters available for all machining

conditions.

Modular

16mm – 32mm

Weldon

25mm – 32mm

Cylindrical

16mm – 32mm

Shell

40mm – 160mm

7792 Patented High Feed Milling

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Hard Case: The Ti Alpha Barrier

How High Feed Cutters Work

The Alpha Casing, which forms during the cooling of the Titanium billet and varies

in thickness and hardness, creates nearly impossible machining conditions. The

previous most cost effective solution was to chemically remove it with acid.

An aerospace customer was using our X-Grade inserts with our top performing

button cutter on several titanium applications. This was our benchmark to test

the 7792.

Here’s how the 7792VXD12 with X-500 Grade inserts performed on a Ti 6-4

Alpha Case …

• 24% less energy consumed

• 120% increase in material removal rate

• Nearly 3 times the tool life

The 7792 eliminated the need for highly toxic, dangerous chemicals and made

effective Alpha Case machining a production reality.

The patented design of High Feed Cutters and Inserts combine to drive the

cutting forces axially into the spindle. This allows even less rigid machines to

outperform newer machines with conventional cutters by taking high feed,

shallow cuts.

• 5 times the feed rate of conventional face mills

• High feed, shallow cuts

• Dramatically reduced cycle times

• Reduced vibration

• Better quality parts in less than half the time

• Twice the tool life or more

7792 Patented High Feed Milling

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031632 7792VXP06SA016Z2R25 16 25 M8 8,50 0,90 2 031449 FP2506T 031452 TP7 1,00

031633 7792VXP06SA020Z2R35 20 35 M10 10,50 0,90 2 031449 FP2506T 031452 TP7 1,00

031634 7792VXP06SA020Z3R35 20 35 M10 10,50 0,90 3 031449 FP2506T 031452 TP7 1,00

031636 7792VXP06SA025Z3R35 25 35 M12 12,50 0,90 3 031450 FP2507T 031452 TP7 1,00

031637 7792VXP06SA025Z4R35 25 35 M12 12,50 0,90 4 031450 FP2507T 031452 TP7 1,00

031638 7792VXP06SA032Z5R43 32 43 M16 17,00 0,90 5 031450 FP2507T 031452 TP7 1,00

031644 7792VXP06CA016Z2R140 16 188 25 16 0,90 2 031449 FP2506T 031452 TP7 1,00

031629 7792VXP06CA020Z3R154 20 204 32 20 0,90 3 031449 FP2506T 031452 TP7 1,00

031630 7792VXP06CA025Z4R154 25 210 40 25 0,90 4 031450 FP2507T 031452 TP7 1,00

031631 7792VXP06CA032Z5R190 32 250 40 32 0,90 5 031450 FP2507T 031452 TP7 1,00

031644 7792VXP06CA016Z2R140 7,60 5.94 8.03 22 30 0,60 3,00 65000

031629 7792VXP06CA020Z3R154 11,60 3.42 6.12 30 38 0,60 3,00 57000

031630 7792VXP06CA025Z4R154 16,60 2.23 4.24 40 48 0,60 3,00 49000

031631 7792VXP06CA032Z5R190 23,60 1.39 2.60 54 62 0,60 3,00 41500

031632 7792VXP06SA016Z2R25 7,60 5.94 8.03 22 30 0,60 3,00 65000

031633 7792VXP06SA020Z2R35 11,60 3.42 6.12 30 38 0,60 3,00 57000

031634 7792VXP06SA020Z3R35 11,60 3.42 6.12 30 38 0,60 3,00 57000

031636 7792VXP06SA025Z3R35 16,60 2.84 4.24 40 48 0,60 3,00 49000

031637 7792VXP06SA025Z4R35 16,60 2.23 4.24 40 48 0,60 3,00 49000

031638 7792VXP06SA032Z5R43 23,60 1.39 2.60 54 62 0,60 3,00 41500

7792VXP06 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

max

Plunging

Max

RPM

A ° B °

Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 45.

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

No. of

Teeth

EDP EDP

Screw

Tightening

Product Dimensions (mm) Spares

EDP Item Description D L/H M d

max

No. of

Teeth

EDP EDP

Screw

Tightening

7792VXP06 Cylindrical Shank

7792VXP06 Modular Head - Medium and Fine Pitch

Flat

Facing Pitch

Helical

Interpolation

Plunging

Ramp angle B uses

two cutting edges

(one outside and

one inside edge).

Ramp angle

uses one

outside cutting edge only.

A = max ramp angle utilising full

face contact

B = max ramp angle utilising full

contact + internal corner radius

Depth of Cut (

)

Cylindrical Shank

Modular Head

7792VXP06

High Feed Milling Cutter

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030403 XPLT060308ER-D41 X400 7,00 7,00 3,18 0,80 0,04

030402 XPLT060308ER-D41 X500

7,00 7,00 3,18 0,80 0,04

031538 XPLT060308ER-D41 SP6519

7,00 7,00 3,18 0,80 0,04

033066 XPLT060308ER-D41 SC6525

7,00 7,00 3,18 0,80 0,04

ER-D41 X400 0,20 - 1,10 0,20 - 0,90 - - - - - - - - - - - 0,20 - 0,60 0,20 - 0,60

ER-D41 X400 0,20 - 0,90 0,20 - 0,80 - - - - - - - - - - - 0,20 - 0,50 0,20 - 0,50

ER-D41 X400 0,04 - 0,30 0,04 - 0,20 - - - - - - - - - - - 0,04 - 0,08 0,04 - 0,08

ER-D41 X500 - - 0,15 - 1,00 0,15 - 0,90 - - - - - 0,15 - 0,50 0,15 - 0,50 0,15 - 0,50 0,15 - 0,60 - -

ER-D41 X500 - - 0,15 - 0,80 0,15 - 0,75 - - - - - 0,10 - 0,40 0,10 - 0,40 0,10 - 0,40 0,10 - 0,45 - -

ER-D41 X500 - - 0,04 - 0,20 0,04 - 0,15 - - - - - 0,04 - 0,06 0,04 - 0,06 0,04 - 0,06 0,04 - 0,06 - -

ER-D41 SP6519 0,20 - 1,00 0,20 - 0,80 0,15 - 0,90 0,15 - 0,80 0,20 - 1,20 0,20 - 1,00 0,20 - 0,90 0,20 - 0,70 - 0,15 - 0,50 0,15 - 0,50 0,15 - 0,50 0,15 - 0,60 - -

ER-D41 SP6519 0,20 - 0,80 0,20 - 0,75 0,15 - 0,80 0,15 - 0,70 0,20 - 1,00 0,20 - 0,90 0,20 - 0,80 0,20 - 0,70 - 0,10 - 0,40 0,10 - 0,40 0,10 - 0,40 0,10 - 0,45 - -

ER-D41 SP6519 0,04 - 0,25 0,04 - 0,18 0,04 - 0,20 0,04 - 0,14 0,04 - 0,25 0,04 - 0,20 0,04 - 0,18 0,04 - 0,25 - 0,04 - 0,06 0,04 - 0,06 0,04 - 0,06 0,04 - 0,06 - -

ER-D41 SC6525 0,20 - 0,95 0,20 - 0,78

- -

0,20 - 1,20 0,20 - 1,00

- - - - - - - - -

ER-D41 SC6525 0,20 - 0,78 0,20 - 0,72

- -

0,20 - 1,00 0,20 - 0,90

- - - - - - - - -

ER-D41 SC6525 0,04 - 0,23 0,04 - 0,17

- -

0,04 - 0,25 0,04 - 0,20

- - - - - - - - -

XPLT06-D41

Note: Speed recommendations can be found on page 14.

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Facing Slotting Plunging

d (IC) l s r h

min

Depth of Cut (mm)

max. 0,90 a

max. 3,00

Note: HTA = High Temperature Alloys

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

7792VXP06 Feeds f

(mm/tooth)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 19.

7792VXP06

Milling Inserts & Recommended Feeds

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030613 7792VXD09SA025Z2R35 25 35 M12 12,50 1,50 2 015269 F3508T 015240 T15 2,10

030614 7792VXD09SA032Z3R43 32 43 M16 17,00 1,50 3 015064 F3510T 015240 T15 2,10

029461 7792VXD09WA025Z2R 25 96 40 25 1,50 2 015269 F3508T 015240 T15 2,10

029462 7792VXD09WA032Z3R 32 100 40 32 1,50 3 015064 F3510T 015240 T15 2,10

031191 7792VXD09CA025Z2R50 25 200 50 25 1,50 2 015064 F3510T 015240 T15 2,10

031192 7792VXD09CA032Z3R70 32 250 70 32 1,50 3 015064 F3510T 015240 T15 2,10

029463 7792VXD09-A040Z3R 40 32 - 16 1,50 3 015064 F3510T 015240 T15 2,10

029464 7792VXD09-A040Z4R 40 32 - 16 1,50 4 015064 F3510T 015240 T15 2,10

030434 7792VXD09-A040Z5R 40 32 - 16 1,50 5 015064 F3510T 015240 T15 2,10

030435 7792VXD09-A050Z5R 50 40 - 22 1,50 5 015064 F3510T 015240 T15 2,10

030436 7792VXD09-A050Z6R 50 40 - 22 1,50 6 015064 F3510T 015240 T15 2,10

029461 7792VXD09WA025Z2R 11,75 2.80 6.30 34 48 1,00 6,00 48500

029462 7792VXD09WA032Z3R 18,75 1.50 5.00 48 62 1,00 6,00 40500

031191 7792VXD09CA025Z2R50 11,75 2.80 6.30 34 48 1,00 6,00 48500

031192 7792VXD09CA032Z3R70 18,75 1.50 5.00 48 62 1,00 6,00 40500

029463 7792VXD09-A040Z3R 26,75 0.80 2.70 64 78 1,00 6,00 34500

029464 7792VXD09-A040Z4R 26,75 0.80 2.70 64 78 1,00 6,00 34500

030434 7792VXD09-A040Z5R 26,75 0.80 2.70 64 78 1,00 6,00 34500

030435 7792VXD09-A050Z5R 36,75 0.71 2.31 84 98 1,00 6,00 30000

030436 7792VXD09-A050Z6R 36,75 0.71 2.31 84 98 1,00 6,00 29500

030613 7792VXD09SA025Z2R35 11,75 2.80 6.30 34 48 1,00 6,00 48500

030614 7792VXD09SA032Z3R43 18,75 1.50 5.00 48 62 1,00 6,00 40500

7792VXD09 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

max

Plunging

Max

RPM

A ° B °

Product Dimensions (mm) Spares

EDP Item Description D L/H M d

max

No. of

Teeth

EDP EDP

Screw

Tightening

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

No. of

Teeth

EDP EDP

Screw

Tightening

7792VXD09 Weldon Shank

7792VXD09 Cylindrical Shank

7792VXD09 Shell Mill Fixation - Coarse, Medium and Fine Pitch

7792VXD09 Modular Head

Ramp angle B uses

two cutting edges

(one outside and

one inside edge).

Ramp angle

uses one

outside cutting edge only.

A = max ramp angle utilising full

face contact

B = max ramp angle utilising full

contact + internal corner radius

Depth of Cut (

)

Modular Head

Cylindrical Shank

Weldon Shank

Shell Mill Fixation

7792VXD09

High Feed Milling Cutter

Flat

Facing Pitch

Helical

Interpolation

Plunging

Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 45.

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SR-D X400 0,30 - 2,00 0,30 - 1,90 - - - - - - - - - - - 0,30 - 1,00 0,30 - 1,00

SR-D X400 0,30 - 1,50 0,30 - 1,45 - - - - - - - - - - - 0,30 - 0,60 0,30 - 0,80

SR-D X400 0,10 - 0,25 0,10 - 0,23 - - - - - - - - - - - 0,10 - 0,12 0,10 - 0,12

SR-D X500 - 0,30 - 1,90 0,30 - 1,20 0,30 - 1,00 - - - - - - - - - - -

SR-D X500 - 0,30 - 1,40 0,30 - 0,90 0,30 - 0,80 - - - - - - - - - - -

SR-D X500 - 0,10 - 0,22 0,10 - 0,20 0,10 - 0,15 - - - - - - - - - - -

SR-D SC3025 - - - - 0,30 - 2,00 0,30 - 1,80 0,30 - 1,50 - - - - - - - -

SR-D SC3025 - - - - 0,30 - 1,70 0,30 - 1,50 0,30 - 1,30 - - - - - - - -

SR-D SC3025 - - - - 0,10 - 0,25 0,10 - 0,22 0,10 - 0,20 - - - - - - - -

ER-D41 X500 - - 0,20 - 1,00 0,20 - 0,80 - - - - - 0,20 - 0,60 0,20 - 0,60 0,20 - 0,60 0,20 - 0,80 - -

ER-D41 X500 - - 0,20 - 0,80 0,15 - 0,70 - - - - - 0,10 - 0,50 0,10 - 0,50 0,10 - 0,50 0,10 - 0,70 - -

ER-D41 X500 - - 0,10 - 0,16 0,08 - 0,12 - - - - - 0,05 - 0,08 0,05 - 0,08 0,05 - 0,08 0,05 - 0,10 - -

ER-D41 SP6519 0,30 - 1,50 0,30 - 1,30 0,20 - 1,00 0,20 - 0,60 0,30 - 1,50 0,30 - 1,30 - - - 0,20 - 0,60 0,20 - 0,60 0,20 - 0,60 0,20 - 0,80 - -

ER-D41 SP6519 0,30 - 1,30 0,30 - 1,00 0,20 - 0,80 0,15 - 0,50 0,30 - 1,30 0,30 - 1,00 - - - 0,10 - 0,50 0,10 - 0,50 0,10 - 0,50 0,10 - 0,70 - -

ER-D41 SP6519 0,10 - 0,20 0,10 - 0,16 0,10 - 0,16 0,05 - 0,08 0,10 - 0,20 0,10 - 0,16 - - - 0,05 - 0,08 0,05 - 0,08 0,05 - 0,08 0,05 - 0,10 - -

ER-D41 SC6525 0,30 - 1,45 0,30 - 1,30 - - 0,30 - 1,50 0,30 - 1,30 - - - - - - - - -

ER-D41 SC6525 0,30 - 1,25 0,30 - 1,00 - - 0,30 - 1,30 0,30 - 1,00 - - - - - - - - -

ER-D41 SC6525 0,10 - 0,18 0,10 - 0,16 - - 0,10 - 0,20 0,10 - 0,16 - - - - - - - - -

ER-D721 GH2 - - - - - - - 0,30 - 1,50 0,30 - 1,30 - - - - - -

ER-D721 GH2 - - - - - - - 0,30 - 1,30 0,30 - 1,00 - - - - - -

ER-D721 GH2 - - - - - - - 0,10 - 0,20 0,10 - 0,16 - - - - - -

ER-D411 X500 - - 0,20 - 1,00 0,20 - 0,80 - - - - - 0,20 - 0,60 0,20 - 0,60 0,20 - 0,60 0,20 - 0,80 - -

ER-D411 X500 - - 0,20 - 0,80 0,15 - 0,70

- - - - - 0,10 - 0,50 0,10 - 0,50 0,10 - 0,50 0,10 - 0,70 - -

ER-D411 X500 - - 0,10 - 0,16 0,08 - 0,12 - - - - - 0,05 - 0,08 0,05 - 0,08 0,05 - 0,08 0,05 - 0,10 - -

ER-D411 SP6519 0,30 - 1,50 0,30 - 1,30 0,20 - 1,00 0,20 - 0,60 0,30 - 1,50 0,30 - 1,30 - - - 0,20 - 0,60 0,20 - 0,60 0,20 - 0,60 0,20 - 0,80 - -

ER-D411 SP6519 0,30 - 1,30 0,30 - 1,00 0,20 - 0,80 0,15 - 0,50 0,30 - 1,30 0,30 - 1,00 - - - 0,10 - 0,50 0,10 - 0,50 0,10 - 0,50 0,10 - 0,70 - -

ER-D411 SP6519 0,10 - 0,20 0,10 - 0,16 0,10 - 0,16 0,05 - 0,08 0,10 - 0,20 0,10 - 0,16 - - - 0,05 - 0,08 0,05 - 0,08 0,05 - 0,08 0,05 - 0,10 - -

029487 XDLW090408SR-D X400 9,52 9,52 4,76 0,80 0,10

029485 XDLW090408SR-D X500

9,52 9,52 4,76 0,80 0,10

029486 XDLW090408SR-D SC3025

9,52 9,52 4,76 0,80 0,10

029685 XDLT090408ER-D41 X500

9,52 9,52 4,76 0,80 0,05

031535 XDLT090408ER-D41 SP6519

9,52 9,52 4,76 0,80 0,05

033067 XDLT090408ER-D41 SC6525

9,52 9,52 4,76 0,80 0,05

029637 XDLT090408ER-D721 GH2

9,52 9,52 4,76 0,80 0,04

030853 XDLT090412ER-D411 X500

9,52 9,52 4,76 1,20 0,05

030854 XDLT090412ER-D411 SP6519

9,52 9,52 4,76 1,20 0,05

XDLW09-D

XDLT09-D41

XDLT09-D721 XDLT09-D411

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Facing Slotting Plunging

d (IC) l s r h

min

Depth of Cut (mm)

max. 1,50 a

max. 6,00

7792VXD09 Feeds f

(mm/tooth)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Note: HTA = High Temperature Alloys

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 19.

Note: Speed recommendations can be found on page 14.

XDLW090408SR-D X500 should be used for Alloyed Steel and Stainless Steel with heavy scale.

XDLT090412ER-D411 is a more positive geometry than the -D-41 with a larger radius which increases performance during

smaller radial engagements or where chipping may occur when using the -D-41 geometry.

XDLT090412ER-D411 uses less power than the -D-41 geometry.

7792VXD09

Milling Inserts & Recommended Feeds

KMST-009_ExpFocusBroMetricUK_Cov-20.indd 9 4/25/14 4:17 PM

www.kennametal.com

030994 7792VXD12SA032Z2R43 32 43 M16 17,00 2,50 2 015262 D4010T 015240 T15 3,10

031195 7792VXD12CA032Z2R70 32 250 70 32 2,50 2 015262 D4010T 015240 T15 3,10

029467 7792VXD12-A052Z3R 52 40 - 22 2,50 3 015263 D4012T 015240 T15 3,10

029468 7792VXD12-A052Z4R 52 40 - 22 2,50 4 015263 D4012T 015240 T15 3,10

030489 7792VXD12-A052Z5R 52 40 - 22 2,50 5 015262 D4010T 015240 T15 3,10

029469 7792VXD12-A063Z4R 63 40 - 22 2,50 4 015263 D4012T 015240 T15 3,10

029470 7792VXD12-A063Z5R 63 40 - 22 2,50 5 015263 D4012T 015240 T15 3,10

031650 7792VXD12-A066Z4R 66 45 - 27 2,50 4 015263 D4012T 015240 T15 3,10

031651 7792VXD12-A066Z5R 66 45 - 27 2,50 5 015263 D4012T 015240 T15 3,10

029471 7792VXD12-A080Z5R 80 50 - 27 2,50 5 015263 D4012T 015240 T15 3,10

030490 7792VXD12-A080Z8R 80 50 - 27 2,50 8 015263 D4012T 015240 T15 3,10

030443 7792VXD12-A100Z6R 100 50 - 32 2,50 6 015263 D4012T 015240 T15 3,10

030444 7792VXD12-A100Z9R 100 50 - 32 2,50 9 015263 D4012T 015240 T15 3,10

030445 7792VXD12-A125Z8R 125 63 - 40 2,50 8 015263 D4012T 015240 T15 3,10

030446 7792VXD12-A125Z11R 125 63 - 40 2,50 11 015263 D4012T 015240 T15 3,10

033216 7792VXD12-160Z07R 160 63 40 2.50 7 015263 D4012T 015240 T15 3,10

031195 7792VXD12CA032Z2R70 10,60 1.80 2.60 42 62 1,80 9,00 31500

029467 7792VXD12-A052Z3R 33,60 0.80 2.70 82 102 1,80 9,00 22000

029468 7792VXD12-A052Z4R 33,60 0.80 2.70 82 102 1,80 9,00 22000

030489 7792VXD12-A052Z5R 33,60 0.80 2.70 82 102 1,80 9,00 22000

029469 7792VXD12-A063Z4R 44,60 0.60 1.80 104 124 1,80 9,00 19500

029470 7792VXD12-A063Z5R 44,60 0.60 1.80 104 124 1,80 9,00 19500

031650 7792VXD12-A066Z4R 47,60 0.45 1.80 110 130 1,80 9,00 19000

031651 7792VXD12-A066Z5R 47,60 0.45 1.80 110 130 1,80 9,00 19000

029471 7792VXD12-A080Z5R 61,60 0.45 0.90 138 158 1,80 9,00 17000

030490 7792VXD12-A080Z8R 61,60 0.45 0.90 138 158 1,80 9,00 17000

030443 7792VXD12-A100Z6R 81,60 0.32 1.45 178 198 1,80 9,00 15000

030444 7792VXD12-A100Z9R 81,60 0.32 1.45 178 198 1,80 9,00 15000

030445 7792VXD12-A125Z8R 106,60 0.24 1.06 228 248 1,80 9,00 13000

030446 7792VXD12-A125Z11R 106,60 0.24 1.06 228 248 1,80 9,00 13000

033216 7792VXD12-160Z07R 141,60 0.20 0.86 298 318 1,80 9,00 11500

030994 7792VXD12SA032Z2R43 10,60 1.80 2.60 42 62 1,80 9,00 31500

7792VXD12 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

max

Plunging

Max

RPM

A ° B °

Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 45.

Product Dimensions (mm) Spares

EDP Item Description D L/H M d

max

No. of

Teeth

EDP EDP

Screw

Tightening

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

No. of

Teeth

EDP EDP

Screw

Tightening

7792VXD12 Cylindrical Shank

7792VXD12 Shell Mill Fixation - Coarse, Medium and Fine Pitch

7792VXD12 Modular Head

Depth of Cut (

)

Modular Head

Cylindrical Shank

Shell Mill Fixation

7792VXD12

High Feed Milling Cutter

A = max ramp angle utilizing full

face contact

B = max ramp angle utilizing full

contact + internal corner radius

Ramp angle

uses one

outside cutting edge only.

Facing Pitch

Flat

Ramp angle B uses

two cutting edges

(one outside and

one inside edge).

Helical

Interpolation

Plunging

KMST-009_ExpFocusBroMetricUK_Cov-20.indd 10 4/25/14 4:18 PM

www.kennametal.com

SR-D X400 0,30 - 2,70 0,30 - 2,50 - - - - - - - - - - - 0,30 - 1,20 0,30 - 1,50

SR-D X400 0,30 - 2,50 0,30 - 2,40 - - - - - - - - - - - 0,30 - 0,80 0,30 - 1,00

SR-D X400 0,10 - 0,30 0,10 - 0,25 - - - - - - - - - - - 0,10 - 0,13 0,10 - 0,15

SR-D X500 - 0,30 - 2,50 0,20 - 1,70 0,20 -1,20

- - - - - - - - - - -

SR-D X500 - 0,30 - 2,40 0,20 - 1,50 0,20 - 1,00

- - - - - - - - - - -

SR-D X500 - 0,10 - 0,24 0,10 - 0,25 0,10 - 0,18

- - - - - - - - - - -

SR-D SC3025

- - - -

0,30 - 3,00 0,30 - 2,80 0,30 - 2,50

- - - - - - - -

SR-D SC3025

- - - -

0,30 - 2,50 0,30 - 2,30 0,30 - 2,10

- - - - - - - -

SR-D SC3025

- - - -

0,10 - 0,30 0,10 - 0,28 0,10 - 0,25

- - - - - - - -

ER-D41 X500

- -

0,20 - 1,40 0,20 - 0,90 - - - - - 0,20 - 0,85 0,20 - 0,85 0,20 - 0,85 0,20 - 1,00

- -

ER-D41 X500

- -

0,20 - 1,10 0,20 - 0,80 - - - - - 0,10 - 0,70 0,10 - 0,70 0,10 - 0,70 0,10 - 0,80

- -

ER-D41 X500

- -

0,10 - 0,20 0,08 - 0,14 - - - - - 0,05 - 0,10 0,05 - 0,10 0,05 - 0,10 0,05 - 0,12

- -

ER-D41 SP6519 0,30 - 2,50 0,30 - 2,00 0,20 - 1,20 0,20 - 0,75 0,30 - 2,50 0,30 - 2,30 - - - 0,20 - 0,85 0,20 - 0,85 0,20 - 0,85 0,20 - 1,00

- -

ER-D41 SP6519 0,30 - 2,00 0,30 - 1,60 0,20 - 1,00 0,15 - 0,60 0,30 - 2,00 0,30 - 1,80 - - - 0,10 - 0,70 0,10 - 0,70 0,10 - 0,70 0,10 - 0,80

- -

ER-D41 SP6519 0,10 - 0,22 0,10 - 0,18 0,10 - 0,18 0,05 - 0,10 0,10 - 0,22 0,10 - 0,18 - - - 0,05 - 0,10 0,05 - 0,10 0,05 - 0,10 0,05 - 0,12

- -

ER-D41 SC6525 0,30 - 2,40 0,30 - 2,00

- -

0,30 - 2,50 0,30 - 2,30

- - - - - - - - -

ER-D41 SC6525 0,30 - 1,90 0,30 - 1,60

- -

0,30 - 2,00 0,30 - 1,80

- - - - - - - - -

ER-D41 SC6525 0,10 - 0,20 0,10 - 0,18

- -

0,10 - 0,22 0,10 - 0,18

- - - - - - - - -

ER-D721 GH2

- - - - - - -

0,30 - 1,50 0,30 - 1,50

- - - - - -

ER-D721 GH2

- - - - - - -

0,30 - 1,50 0,30 - 1,50

- - - - - -

ER-D721 GH2

- - - - - - -

0,10 - 0,40 0,10 - 0,40

- - - - - -

ER-D411 X500

- -

0,20 - 1,40 0,20 - 0,90 - - - - - 0,20 - 0,85 0,20 - 0,85 0,20 - 0,85 0,20 - 1,00

- -

ER-D411 X500

- -

0,20 - 1,10 0,20 - 0,80 - - - - - 0,10 - 0,70 0,10 - 0,70 0,10 - 0,70 0,10 - 0,80

- -

ER-D411 X500

- -

0,10 - 0,20 0,08 - 0,14 - - - - - 0,05 - 0,10 0,05 - 0,10 0,05 - 0,10 0,05 - 0,12

- -

ER-D411 SP6519 0,30 - 2,50 0,30 - 2,30 0,20 - 1,20 0,20 - 0,75 0,30 - 2,50 0,30 - 2,30 - - - 0,20 - 0,85 0,20 - 0,85 0,20 - 0,85 0,20 - 1,00

- -

ER-D411 SP6519 0,30 - 2,00 0,30 - 1,80 0,20 - 1,00 0,15 - 0,60 0,30 - 2,00 0,30 - 1,80 - - - 0,10 - 0,70 0,10 - 0,70 0,10 - 0,70 0,10 - 0,80

- -

ER-D411 SP6519 0,10 - 0,22 0,10 - 0,18 0,10 - 0,18 0,05 - 0,10 0,10 - 0,22 0,10 - 0,18 - - - 0,05 - 0,10 0,05 - 0,10 0,05 - 0,10 0,05 - 0,12

- -

029490 XDLW120508SR-D X400 12,70 12,70 5,56 0,80 0,10

029488 XDLW120508SR-D X500

12,70 12,70 5,56 0,80 0,10

029489 XDLW120508SR-D SC3025

12,70 12,70 5,56 0,80 0,10

029682 XDLT120508ER-D41 X500

12,70 12,70 5,56 0,80 0,05

031534 XDLT120508ER-D41 SP6519

12,70 12,70 5,56 0,80 0,05

033068 XDLT120508ER-D41 SC6525

12,70 12,70 5,56 0,80 0,05

029638 XDLT120508ER-D721 GH2

12,70 12,70 5,56 0,80 0,04

030783 XDLT120512ER-D411 X500

12,70 12,70 5,56 1,20 0,05

030792 XDLT120512ER-D411 SP6519

12,70 12,70 5,56 1,20 0,05

XDLW12-D XDLT12-D41 XDLT12-D721 XDLT12-D411

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 19.

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Facing Slotting Plunging

d (IC) l s r h

min

Depth of Cut (mm)

max. 2,50 a

max. 2,00 a

max. 9,00

7792VXD12 Feeds f

(mm/tooth)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Note: HTA = High Temperature Alloys

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Note: Speed recommendations can be found on page 14.

XDLW120508SR-D X500 should be used for Alloyed Steel and Stainless Steel with heavy scale.

XDLT120512ER-D411 is a more positive geometry than the -D41 with a larger radius which increases performance during

smaller radial engagements or where chipping may occur when using the -D41 geometry.

XDLT120512ER-D411 uses less power than the -D41 geometry.

7792VXD12

Milling Inserts & Recommended Feeds

KMST-009_ExpFocusBroMetricUK_Cov-20.indd 11 4/25/14 4:18 PM

www.kennametal.com

034851 7792VXE16CA040Z2R102 40 172 102 40 3,50 2 031225 DP5013T 030819 TP20 6,10

034852 7792VXE16CA050Z3R102 50 172 102 40 3,50 3 031225 DP5013T 030819 TP20 6,10

031277 7792VXE16-A063Z5R 63 40 - 22 3,50 5 031225 DP5013T 030819 TP20 6,10

031278 7792VXE16-A080Z6R 80 50 - 27 3,50 6 031225 DP5013T 030819 TP20 6,10

031279 7792VXE16-A100Z8R 100 50 - 32 3,50 8 031225 DP5013T 030819 TP20 6,10

031280 7792VXE16-A125Z10R 125 63 - 40 3,50 10 031225 DP5013T 030819 TP20 6,10

031281 7792VXE16-160Z12 160 63 - 40 3,50 12 031225 DP5013T 030819 TP20 6,10

034851 7792VXE16CA040Z2R102 16,10 2.55 3.35 50 78 2.50 13.00 33000

034852 7792VXE16CA050Z3R102 25,83 1.36 2.85 70 98 2.50 13.00 27500

031277 7792VXE16-A063Z5R 37,45 0.86 1.00 96 124 2.50 13,00 22000

031278 7792VXE16-A080Z6R 54,45 0.58 0.65 130 158 2.50 13,00 19000

031279 7792VXE16-A100Z8R 74,45 0.42 0.51 170 198 2.50 13,00 16500

031280 7792VXE16-A125Z10R 99,45 0.32 0.37 220 248 2.50 13,00 14500

031281 7792VXE16-160Z12 134,50 0.23 0.27 290 318 2.50 13,00 12500

7792VXE16 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

max

Plunging

Max

RPM

A ° B °

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

No. of

Teeth

EDP EDP

Screw

Tightening

Depth of Cut (

)

Shell Mill Fixation

Ramp angle B uses

two cutting edges

(one outside and

one inside edge).

Flat

Facing Pitch

Ramp angle A uses one

outside cutting edge only.

A = max ramp angle utilising full

face contact

B = max ramp angle utilising full

contact + internal corner radius

7792VXE16

High Feed Milling Cutter

Helical

Interpolation

Plunging

7792VXE16 Cylindrcal Shank

7792VXE16 Shell Mill Fixation

Cylindrical Shank

KMST-009_ExpFocusBroMetricUK_Cov-20.indd 12 4/25/14 4:19 PM

www.kennametal.com

SR-D X400 0,30 - 2,00 0,30 - 1,80 - - - - - - - - - - - 0,30 - 0,80 0,30 - 1,00

SR-D X400 0,30 - 1,70 0,30 - 1,50 - - - - - - - - - - - 0,30 - 0,50 0,30 - 0,60

SR-D X400 0,10 - 0,27 0,10 - 0,22 - - - - - - - - - - - 0,10 - 0,10 0,10 - 0,12

SR-D SC3025 - - - - 0,30 - 2,00 0,30 - 1,80 0,30 - 1,50 - - - - - - - -

SR-D SC3025 - - - - 0,30 - 1,50 0,30 - 1,30 0,30 - 1,20 - - - - - - - -

SR-D SC3025 - - - - 0,10 - 0,20 0,10 - 0,18 0,10 - 0,15 - - - - - - - -

ER-D41 X500

- -

0,20 - 1,00 0,20 - 0,60

- - - - -

0,20 - 0,60 0,20 - 0,60 0,20 - 0,60 0,20 - 0,80

- -

ER-D41 X500

- -

0,20 - 0,80 0,20 - 0,50

- - - - -

0,10 - 0,40 0,10 - 0,40 0,10 - 0,40 0,10 - 0,50

- -

ER-D41 X500

- -

0,12 - 0,16 0,07 - 0,13

- - - - -

0,05 - 0,10 0,05 - 0,10 0,05 - 0,10 0,05 - 0,12

- -

ER-D41 SP6519 0,30 - 1,50 0,30 - 1,30 0,20 - 1,00 0,20 - 0,50 0,30 - 1,50 0,30 - 1,20

- - -

0,20 - 0,60 0,20 - 0,60 0,20 - 0,60 0,20 - 0,80

- -

ER-D41 SP6519 0,30 - 1,30 0,30 - 1,20 0,20 - 0,80 0,20 - 0,45 0,30 - 1,20 0,30 - 1,10

- - -

0,10 - 0,40 0,10 - 0,40 0,10 - 0,40 0,10 - 0,50

- -

ER-D41 SP6519 0,10 - 0,23 0,10 - 0,20 0,12 - 0,16 0,07 - 0,12 0,10 - 0,20 0,10 - 0,16

- - -

0,05 - 0,10 0,05 - 0,10 0,05 - 0,10 0,05 - 0,12

- -

ER-D41 SC6525 0,30 - 1,40 0,30 - 1,20

- -

0,30 - 1,50 0,30 - 1,20

- - - - - - - - -

ER-D41 SC6525 0,30 - 1,20 0,30 - 1,10

- -

0,30 - 1,20 0,30 - 1,10

- - - - - - - - -

ER-D41 SC6525 0,10 - 0,20 0,10 - 0,18

- -

0,10 - 0,20 0,10 - 0,16

- - - - - - - - -

031291 XELW160512SR-D X400 16,80 16,80 5,56 1,20 0,12

031292 XELW160512SR-D SC3025

16,80 16,80 5,56 1,20 0,12

031293 XELT160512ER-D41 X500

16,80 16,80 5,56 1,20 0,12

031294 XELT160512ER-D41 SP6519

16,80 16,80 5,56 1,20 0,12

033069 XELT160512ER-D41 SC6525

16,80 16,80 5,56 1,20 0,12

XELW16-D XELT16-D41

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Facing Slotting Plunging

d (IC) l s r h

min

Depth of Cut (mm)

max. 3,50 a

max. 3,00 a

max.13,00

7792VXE16 Feeds f

(mm/tooth)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Note: HTA = High Temperature Alloys

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Facing

Slotting

Plunging

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 19.

Note: Speed recommendations can be found on page 14.

7792VXE16

Milling Inserts & Recommended Feeds

KMST-009_ExpFocusBroMetricUK_Cov-20.indd 13 4/25/14 4:19 PM

www.kennametal.com

 

120 - 260

 

130 - 295

 

140 - 370

105 - 230 115 - 260 120 - 325

 

95 - 200

 

100 - 210

 

100 - 230

 

105 - 290

70 - 150 75 - 160 75 - 175 80 - 210



45 - 95



50 - 100



50 - 110



50 - 140

 

115 - 250

 

115 - 270

100 - 220 105 - 235



50 - 110



50 - 120

 

140 - 295



145 - 390



150 - 395

110 - 240 115 - 305 120 - 335

100 - 220 105 - 275



305 - 2130



400 - 2745

245 - 1760 295 - 2135



23 - 48



23 - 55

21 - 44 22 - 48

24 - 51 25 - 55

35 - 73 36 - 79



45 - 95

35 - 80

Recommended Possible 

Speed v

(m/min)

7792VX Series

Wear Resistance

Speed min. - max.

Coolant Recommendation

PVD

X Grade

CVD

X Grade

PVD

Standard

Uncoated

Micrograin

CVD

Standard

CVD

Standard

ISO Materials

Rm and

Hardness

X400 X500 SP6519 GH2 SC6525 SC3025

Unalloyed

Steel

<600 N/mm

<180 HBN

<950 N/mm

<280 HBN

Alloyed

Steel

700-950 N/mm

200-280 HBN

950-1200 N/mm

280-355 HBN

1200-1400 N/mm

355-415 HBN

Stainless

Steel

Austenitic + Ferritic

300 series

Martensitic

400 series

PH Stainless

Refractory

P.H.

Cast Iron

Grey

GG-Ft

Spheroidal-Ductile

GGG-FGS

Malleable

GTS - MN/MP

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

High

Temperature

Alloys

Iron Based

Cobalt Based

Nickel Based

Titanium Based

Hard

Materials

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

> 400 HBN

7792VX

Recommended Speeds

KMST-009_ExpFocusBroMetricUK_Cov-20.indd 14 4/25/14 4:19 PM

www.kennametal.com

7792VXP06 7792VXD09 7792VXD12 7792VXE16

16 20 25 32 25 32 40 50 32 52 63 66 80 100 125 160 63 80 100 125 160

6 6 6 6 9 9 9 9 12 12 12 12 12 12 12 12 16 16 16 16 16

3 3 3 3 6 6 6 6 9 9 9 9 9 9 9 9 13 13 13 13 13

0,25 3,97 4,44 4,97 5,63 4,97 5,63 6,30 7,05 5,63 7,19 7,92 8,11 8,93 9,99 11,17 12,64 7,92 8,93 9,99 11,17 12,64

0,50 5,57 6,24 7,00 7,94 7,00 7,94 8,89 9,95 7,94 10,15 11,18 11,44 12,61 14,11 15,78 17,86 11,18 12,61 14,11 15,78 17,86

0,75 6,76 7,60 8,53 9,68 8,53 9,68 10,85 12,16 9,68 12,40 13,67 13,99 15,42 17,26 19,31 21,86 13,67 15,42 17,26 19,31 21,86

1,00 7,75 8,72 9,80 11,14 9,80 11,14 12,49 14,00 11,14 14,28 15,75 16,12 17,78 19,90 22,27 25,22 15,75 17,78 19,90 22,27 25,22

2,00 10,58 12,00 13,56 15,49 13,56 15,49 17,44 19,60 15,49 20,00 22,09 22,63 24,98 28,00 31,37 35,55 22,09 24,98 28,00 31,37 35,55

3,00 12,49 14,28 16,25 18,65 16,25 18,65 21,07 23,75 18,65 24,25 26,83 27,49 30,40 34,12 38,26 43,41 26,83 30,40 34,12 38,26 43,41

4,00 18,33 21,17 24,00 27,13 21,17 27,71 30,72 31,50 34,87 39,19 44,00 49,96 30,72 34,87 39,19 44,00 49,96

5,00 20,00 23,24 26,46 30,00 23,24 30,66 34,06 34,93 38,73 43,59 48,99 55,68 34,06 38,73 43,59 48,99 55,68

6,00 21,35 24,98 28,57 32,49 24,98 33,23 36,99 37,95 42,14 47,50 53,44 60,79 36,99 42,14 47,50 53,44 60,79

7,00 26,46 35,50 39,60 40,64 45,21 51,03 57,48 65,45 39,60 45,21 51,03 57,48 65,45

8,00 27,71 37,52 41,95 43,08 48,00 54,26 61,19 69,74 41,95 48,00 54,26 61,19 69,74

9,00 28,77 39,34 44,09 45,30 50,56 57,24 64,62 73,73 44,09 50,56 57,24 64,62 73,73

10,00 46,04 52,92 60,00 67,82 77,46

11,00 47,83 55,10 62,58 70,82 80,97

12,00 49,48 57,13 64,99 73,65 84,29

13,00 50,99 59,03 67,26 76,32 87,43

16 7,60

20 11,60

25 16,60

32 23,60

25 11,75

32 18,75

40 26,75

50 36,75

32 10,60

52 33,60

63 44,60

66 47,60

80 61,60

100 81,60

125 106,60

160 141,60

63 37,45

80 54,45

100 74,45

125 99,45

160 134,50

16 22 30

20 30 38

25 40 48

32 54 62

25 34 48

32 48 62

40 64 78

50 84 98

32 42 62

52 82 102

63 104 124

66 110 130

80 138 158

100 178 198

125 228 248

160 298 318

63 96 124

80 130 158

100 170 198

125 220 248

160 290 318

Helical interpolation capacity for 7792VX (mm)

Insert Size Cutter dia. Hole min. Hole max.

Max. flat surface (mm)

Insert size Cutter dia. Pitch

Plunging Information (mm) tool definition-scallop height and step over

Tool denition (mm)

Diameter

Insert size

max

Scallop height

Step over (mm)

Tool

Insert

Workpiece

(Maximum)

Scallop Height

Stepover

Plunging

The cutting edge should not be in contact with

the material face after machining to maintain

the cutting edge quality.

The scallop height is

calculated in relation

to the step over.

The maximum radial engagement is directly

in relation to insert cutting edge length.

For insert type: XP…06 the a

, max is 3mm.

For insert type: XD…09 the a

, max is 6mm.

For insert type: XD…12 the a

, max is 9mm.

For insert type: XE…16 the a

, max is 13mm.

7792VX

Technical Information

Helical Interpolation

Facing Pitch

Flat

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Round insert

•

Greater surface contact.

•

Increased chip section for side

wall machining.

•

Vibration in corners.

•

Undulating side wall cusps.

7792VX

•

Constant cutting

section (chip volume)

irrespective of

position in cavity.

•

Producing a close

to profile side wall.

•

Near-square side walls

possible.

The 7792VX machines with a

constant volume of chip throughout all

aspects of producing cavities and

produces a side wall that is close to

profile.

Round insert tools have increasing chip

volume through the process.

Round Insert Tools

•

Tangential

forces act

around the

radius

•

Leads to vibration

and damage of

the cutting edge

•

Leads to reduced

feed and lower productivity

7792VX

•

Cutting forces

predominantly

axial

•

Relationship

between cutting

edge and work piece

is at its most stable.

•

Results in high feed

rates and consistent

tool life.

The advantages of face milling and

producing cavities with Stellram’s high

feed face mill are numerous.

The unique design of the insert, approach

angle and the cutter body ensure the

cutting forces are predominantly directed

in the axial direction. The example shown

with a round insert tool shows complex

forces which result in high levels of

vibration and damage to the cutting edge.

Centre clearance Side wall

7792VX

Technical Information

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06 0,80 1,37 0,40

0,80 2,01 0,73

1,20 2,27 0,67

0,80 2,50 1,02

1,20 2,73 0,97

16 1,20 4,18 1,46

Programming Data (mm)

Insert size (mm) Radius R L

= f

= h

= f

= h

Calculation of the average chip thickness in relation with the a

(Radial Engagement) if a

is less than 50% of Dia.

Calculation of the average chip thickness in relation with the D.O.C. (Axial)

CNC Program - Corner Radius Definition

The use of common CAD / CAM systems requires a

round insert dimension to be known for cavity machining.

This is available with 7792VX cutters as shown to the

right and in the reference table.

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Radial engagement

= Feed per tooth

d = Cutter diameter

Formula: Programme Feed Rate (f

)

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Depth of cut

= Feed per tooth

d = Insert diameter 45mm

Theoretical Diameter for all high feed insert sizes = 45mm

Formula: Programme Feed Rate (f

)

For finish pass applications:

Wiper Facet for finishing use max. feed 0,80mm/Revolution

7792VX

Technical Information

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7792 Case Histories

Material: 4140 steel – 280 - 320 HBN

Industry: Die/Mold

Job: 17 holes – 51,59mm diameter, 67,74mm deep

Cycle time: 4.5 hours

7792 Solution:

Cutter: Modular 7792VXD09 (25mm Cutter)

Extension: Anti-vibration, heavy-alloy Modular Shank

Insert Grade: X400

Process: High Feed Helical Interpolation

Cycle time: 1 minute 45 seconds per hole

Total Cycle time: 30 minutes

90% Reduction in Cycle Time

Material: 6-4 Titanium

Job: Machine pockets in aerospace component

Cycle time: 5.5 hours

7792 Solution:

Cutter: 7792VXD12 (160mm Cutter)

Insert Grade: X500

Cycle time: 1 hour 20 minutes

75% Reduction in Cycle Time

Material: 6-4 Titanium

Job: Turn a 1463mm diameter by 340mm deep ring

Industry: Aerospace

Turning Cycle time: 4 hours 35 minutes

7792 Solution:

Cutter: 7792VXE16 (125mm Cutter)

Insert Grade: X500

Process: Mill turning

Workpiece rotates on B axis at 0,26 RPM

Spiral milling feed rate of 60mm per revolution

Cycle time: 2 hours 24 minutes

Spiral Milling Cuts Cycle Time 48%

7792 Case Histories

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K N

Material Guide – Key to Recommended Inserts

Material Designation

Alloyed Steels PH Stainless Aluminum & Alloys High Temp. Alloys Hard MaterialsUnalloyed Steels Stainless Steels Cast Irons

High Feed Geometries

-D

-D41

-D411

-D721

Fully ground with ﬂat top and variable hone.

Hardened Materials up to 480HBN.

Positive geometry that reduces power consumption.

Positive geometry with larger corner radius (1,2mm) reduces cutting energy and

provides better edge protection during lower radial engagement applications.

Positive, periphery ground, polished top rake face and sharp edge allows a freer

cutting action and reduces built-up edge.

7792 Patented High Feed Milling

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K N

High Feed Grades

Material Guide – Key to Recommended Inserts

Material Designation

Alloyed Steels PH Stainless Aluminum & Alloys High Temp. Alloys Hard MaterialsUnalloyed Steels Stainless Steels Cast Irons

Coating Type: PVD, TiAlN – Super nano coating is extremely hard for unmatched

performance and virtually eliminates residual stress.

GH2

X500

SC3025

SC6525

SP6519

X400

Coating Type: CVD, TiN-TiC-TiN – High level of shock resistance; operates at low to medium

cutting speeds; high metal removal rates.

Coating Type: CVD, TiN - TiCN - Al

– Multi-layer CVD coating offers wear and abrasion

resistance.

Coating Type: CVD, TiN-TiCN-Al

– High Performance Machining at elevated surface

speeds.

Uncoated Micrograin – Tough and able to handle high pressure, vibration and shock.

Coating Type: PVD, TiAlN – Designed for high metal removal rates and interrupted cuts.

High Feed Grades

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The 77 Family

• Patented Cutter Designs

• Patented Insert Designs

• Patented Grades

Excellent for roughing, semi-ﬁnishing

and ﬁnishing of high-performance materials

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The 77 Family

Three Families of Cutters are Featured:

• 7700VR08 small diameter standard button cutters (Cylindrical,

Weldon and Modular: 16mm to 32mm)

• 7710VRD20 Anti-Rotation Shell Mill cutters (63mm to 160mm)

• 7713VR10 and 12 Patented Anti-Rotation Cutters

(Cylindrical, Modular and Shell: 20mm to 80mm)

This collection of cutters shows the dynamics of Kennametal technology—

taking the conventional to the highest level to machine the toughest high

performance alloys.

Continuous Cutting Under

the Toughest Conditions

• Cutter diameters from 16mm to 160mm

• Maximum number of teeth for heavy feed operations

• Medium and close pitch cutters available

• Round button insert for maximum strength

• 8mm to 20mm insert diameters

• Low cutting forces

• Flute design maximizes chip evacuation

• Satin Silver coating extends cutter body life (only 7713VR series)

• Modular tools feature an Anti-Vibration Tungsten Extension

with Through Coolant

Shell

40mm – 160mm

Modular

16mm – 40mm

Cylindrical

16mm – 32mm

Weldon

25mm

77 Family

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VRD / VR Anti-Rotation Technology

The High Flute Indexing Cutter

The 7710 and 7713 series cutters feature a unique patented pocket

system that locks the inserts into position to prevent inserts from

moving during heavy machining.

• Through Coolant and unique ﬂow through pocket design

maximise chip evacuation and increase tool life

7713 Patented series cutter bodies are armored with Satin Silver

plating to protect body integrity in milling high performance

materials.

The Positive Indexing Round Insert

The Anti-Rotation insert features four, ﬁve or eight locking positions

which mate with the pocket of the cutter body.

• Positive positioning of the insert throughout the heaviest cuts

• Maximum indexes to optimize tool life and reduce tooling costs

Maximum Chip Evacuation

Maximum Tool Life

Heavy Cut

Geometries

Locking

Positions

High Flute

Design

Through

Tool Coolant

77 Family

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021732 7700VR08WA025R070-M3 25 17 126 70 25 4 3 015062 F3006T 013214 T9 1,40

021733 7700VR08WA025R124-M3 25 17 180 124 25 4 3 015062 F3006T 013214 T9 1,40

031134 7700VR08CA020Z3R40 20 12 180 40 20 4 3 015062 F3006T 013214 T9 1,40

031135 7700VR08CA025Z3R50 25 17 200 50 25 4 3 015062 F3006T 013214 T9 1,40

031602 7700VR08CA025Z4R50 25 17 200 50 25 4 4 015062 F3006T 013214 T9 1,40

031137 7700VR08CA032Z4R70 32 24 250 70 32 4 4 015062 F3006T 013214 T9 1,40

031081 7700VR08CA032Z5R70 32 24 250 70 32 4 5 015062 F3006T 013214 T9 1,40

031124 7700VR08SA016Z2R25 16 8 25 M8 8.5 4 2 015062 F3006T 013214 T9 1,40

031125 7700VR08SA020Z3R25 20 12 25 M10 10.5 4 3 015062 F3006T 013214 T9 1,40

031126 7700VR08SA025Z3R35 25 17 35 M12 12.5 4 3 015062 F3006T 013214 T9 1,40

031127 7700VR08SA025Z4R35 25 17 35 M12 12.5 4 4 015062 F3006T 013214 T9 1,40

031080 7700VR08SA032Z5R35 32 24 35 M16 17.0 4 5 015062 F3006T 013214 T9 1,40

021732 7700VR08WA025R070-M3 17 7.85 36 48 2,67 68000

021733 7700VR08WA025R124-M3 17 7.85 36 48 2,67 68000

031134 7700VR08CA020Z3R40 12 9.10 26 38 2,67 81000

031135 7700VR08CA025Z3R50 17 7.85 36 48 2,67 68000

031602 7700VR08CA025Z4R50 17 7.85 36 48 2,67 68000

031137 7700VR08CA032Z4R70 24 6.75 50 62 2,67 57000

031081 7700VR08CA032Z5R70 24 6.75 50 62 2,67 57000

031124 7700VR08SA016Z2R25 8 32.60 18 30 2,67 99000

031125 7700VR08SA020Z3R25 12 12.70 26 38 2,67 81000

031126 7700VR08SA025Z3R35 17 7.85 36 48 2,67 68000

031127 7700VR08SA025Z4R35 17 7.85 36 48 2,67 68000

031080 7700VR08SA032Z5R35 24 7.20 50 62 2,67 57000

Da*

D = Effective Diameter (Axis) from insert centreline to centreline.

7700VR08 Technical Information (mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

7700VR08 Modular Head - Medium and Fine Pitch

Product Dimensions (mm) Spares

EDP Item Description D

* D L/H

M d

max

No. of

teeth

EDP EDP

Screw

Tightening

Product Dimensions (mm) Spares

EDP Item Description D

* D L/H

max

No. of

teeth

EDP EDP

Screw

Tightening

7700VR08 Weldon Shank

7700VR08 Cylindrical Shank - Medium and Fine Pitch

Weldon Shank

Cylindrical Shank

Modular Head

Depth of Cut (

)

* = Outside Diameter

Note: For Cylindrical Shank extensions in high density alloy with through coolant refer to page 45.

7700VR08

Copy Milling Cutter

Ramping Helical

Interpolation

Facing Pitch

Flat

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F-701

SP4019

- - - - - - - 0,02 - 0,08 0,02 - 0,06 0,02 - 0,06 0,02 - 0,06 0,02 - 0,07 0,02 - 0,09 - -

F-701

GH1

- - - - - - - 0,02 - 0,08 0,02 - 0,06 - - - - - -

E-701

X500

- - - - - - - - - 0,02 - 0,06 0,02 - 0,06 0,02 - 0,07 0,02 - 0,09 - -

E-701

SP6519

- - 0,02 - 0,10 0,02 - 0,08 - - - - - 0,02 - 0,06 0,02 - 0,06 0,02 - 0,07 0,02 - 0,09 - -

E-41

X500

- - 0,03 - 0,12 0,03 - 0,10 - - - - - - - - - - -

E-41

SP6519

0,03 - 0,14 0,03 - 0,12 0,03 - 0,12 0,03 - 0,10 0,03 - 0,14 0,03 - 0,14 0,03 - 0,12 - - - - - - - -

E-41

MP91M

0,03 - 0,13 - - - 0,03 - 0,13 0,03 - 0,13 0,03 - 0,11 - - - - - - - -

E-422

X500

- 0,03 - 0,12 0,03 - 0,14 0,03 - 0,11 - - - - - 0,03- 0,08 0,03 - 0,08 0,03 - 0,09 0,03 - 0,11 - -

E-422

SP6519

0,03 - 0,14 0,03 - 0,12 0,03 - 0,14 0,03 - 0,11 0,03 - 0,14 0,03 - 0,14 0,03 - 0,12 - - 0,03 - 0,08 0,03 - 0,08 0,03 - 0,09 0,03 - 0,11 - -

034544 RPEX0803M3F-701 SP4019

8,00 - 3,18 4,00 0,02

023315 RPEX0803M3F-701 GH1 -

8,00 - 3,18 4,00 0,02

031312 RPEX0803M3E-701 X500 -

- 8,00 - 3,18 4,00 0,02

034543 RPEX0803M3E-701 SP6519 - -

8,00 - 3,18 4,00 0,02

015220 RPMT0803M3E-41 X500 -

8,00 - 3,18 4,00 0,02

031473 RPMT0803M3E-41 SP6519 -

8,00 - 3,18 4,00 0,02

017308 RPMT0803M3E-41 MP91M -

8,00 - 3,18 4,00 0,02

031186 RPHT0803M3E-422 X500 -

8,00 - 3,18 4,00 0,03

031187 RPHT0803M3E-422 SP6519

8,00 - 3,18 4,00 0,03

RPEX08-701

RPMT08-41

RPHT08-422

7700VR08 Feeds f

(mm/tooth)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Contouring

Note: HTA = High Temperature Alloys

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max a

min - max a

min - max

- 0.,80 - 1,50 0,10 - 0,80

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 46.

Note: Speed recommendations can be found on page 26.

7700VR08

Milling Inserts & Recommended Feeds

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 

130 - 270

 

130 - 295



140 - 315



140 - 345

115 - 240 115 - 260 120 - 275 120 - 305

 

100 - 210

 

100 - 230



105 - 245



105 - 270

75 - 160 75 - 175 80 - 190 80 - 205



50 - 100



50 - 110



50 - 120



50 - 130

 

115 - 250

 

115 - 260

 

115 - 270

 

120 - 280

100 - 220 105 - 230 105 - 235 110 - 250



50 - 110



50 - 115



50 - 120



50 - 130

 

120 - 280

 

140 - 295



145 - 330



145 - 365

105 - 205 110 - 240 115 - 255 115 - 285

95 - 170 100 - 220 105 - 235 105 - 260



400 - 2745



400 - 2895



400 - 3050

295 - 2135 295 - 2320 295 - 2440



23 - 48



23 - 52



23 - 55



24 - 63

21 - 44 22 - 46 22 - 48 23 - 52

24 - 51 25 - 53 25 - 55 26 - 59

35 - 73 36 - 75 36 - 79 37 - 84

Recommended Possible 

Speed v

(m/min)

7700VR Series

Wear Resistance

Speed min. - max.

Coolant Recommendation

CVD

X Grade

PVD

X Grade

PVD

Standard

Uncoated

Micrograin

PVD

Standard

CVD

Standard

Uncoated

Micrograin

ISO Materials

Rm and

Hardness

X500 X700 SP6519 GH2 SP4019 MP91M GH1

Unalloyed

Steel

<600 N/mm

<180 HBN

<950 N/mm

<280 HBN

Alloyed

Steel

700-950 N/mm

200-280 HBN

950-1200 N/mm

280-355 HBN

1200-1400 N/mm

355-415 HBN

Stainless

Steel

Austenitic + Ferritic

300 series

Martensitic

400 series

PH Stainless

Refractory

P.H.

Cast Iron

Grey

GG-Ft

Spheroidal-Ductile

GGG-FGS

Malleable

GTS - MN/MP

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

High

Temperature

Alloys

Iron Based

Cobalt Based

Nickel Based

Titanium Based

Hard

Materials

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

> 400 HBN

7700VR

Recommended Speeds

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7710VR Technical Information

7700VR Technical Information

= h

Simplified formulas to evaluate h

and f

based on radial engagement or depth of cut.

Calculation of the average chip thickness in relation with the D.O.C. (Axial)

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Depth of cut

= Feed per tooth

d = Insert diameter

= h

Formula: Programme Feed Rate (f

)

Calculation of the average chip thickness in relation with the a

(Radial Engagement) if a

is less than 50% of Dia.

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Radial engagement

= Feed per tooth

d = Cutter diameter

Formula: Programme Feed Rate (f

)

Formula to calculate the average chip thickness h

in relation with radial

engagement and depth of cut.

Formula to find programmed feed rate based on radial engagement and

axial depth of cut.

where:

= Feed per tooth

= Average chip thickness

= Insert radius

= Radial Depth of Cut

= Axial Depth of Cut

- r - a

( )

- r - a

( )

x x

- r - a

( )

- r - a

( )

where: D

= Working Diameter

= Diameter of cutter insert centre to centre

r = Insert radius

= Axial Depth of Cut

Working Diameter:

= D

2 x r

- (r -a

)

7700VR

Technical Information

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F-701

8,00 0,25 0,02 0,05 0,11 0,28

8,00 0,50 0,02 0,05 0,08 0,20

8,00 0,75 0,02 0,05 0,07 0,16

8,00 1,00 0,02 0,05 0,06 0,14

8,00 1,25 0,02 0,05 0,05 0,13

8,00 1,50 0,02 0,05 0,05 0,12

E-701

8,00 0,25 0,02 0,05 0,11 0,28

8,00 0,50 0,02 0,05 0,08 0,20

8,00 0,75 0,02 0,05 0,07 0,16

8,00 1,00 0,02 0,05 0,06 0,14

8,00 1,25 0,02 0,05 0,05 0,13

8,00 1,50 0,02 0,05 0,05 0,12

E-41

8,00 0,25 0,03 0,06 0,17 0,34

8,00 0,50 0,03 0,06 0,12 0,24

8,00 0,75 0,03 0,06 0,10 0,20

8,00 1,00 0,03 0,06 0,08 0,17

8,00 1,25 0,03 0,06 0,08 0,15

8,00 1,50 0,03 0,06 0,07 0,14

E-422

8,00 0,25 0,03 0,07 0,17 0,40

8,00 0,50 0,03 0,07 0,12 0,28

8,00 0,75 0,03 0,07 0,10 0,23

8,00 1,00 0,03 0,07 0,08 0,20

8,00 1,25 0,03 0,07 0,08 0,18

8,00 1,50 0,03 0,07 0,07 0,16

7700VR08 Inserts RP..0803..

Dimensions (mm)

Inserts

Geometry

Insert

Size

Axial

d.o.c.

min.

max.

min.

max.

With round inserts, the thickness of the chip varies depending on the axial depth of cut (a

) and is related to the size of the cutting edge-preparation.

For best tool life it is important to maintain the proper chip thickness as shown below.

7700VR

Technical Information

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031443 7710VRD20-A063Z4R 63 43 40 40 22 10 4

029640 D6014T 015241 T20 10,50

031444 7710VRD20-A080Z5R 80 60 50 50 27 10 5

031445 7710VRD20-A100Z6R 100 80 50 50 32 10 6

031446 7710VRD20-A125Z7R 125 105 63 63 40 10 7

031447 7710VRD20-160Z08R 160 140 63 63 40 10 8

031443 7710VRD20-A063Z4R 43 8.30 88 124 6,60 14850

031444 7710VRD20-A080Z5R 60 5.40 122 158 6,60 18500

031445 7710VRD20-A100Z6R 80 3.80 162 198 6,60 16000

031446 7710VRD20-A125Z7R 105 2.80 212 248 6,60 14000

031447 7710VRD20-160Z08R 140 2.20 282 318 6,60 12100

7710VRD20 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

Product Dimensions (mm) Spares

EDP Item Description D

Effective

Cutting

Diameter

H l1 d1

max

No. of

Teeth

EDP EDP

Screw

Tightening

D = Effective Diameter (Axis) from Insert centreline to centreline

7710VRD20 Shell Mill Fixation

Shell Mill Fixation

Depth of Cut (

)

* = Outside Diameter

7710VRD20

Copy / Contour Milling Cutter

Ramping Helical

Interpolation

Flat

Facing Pitch

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029310 RDHT2006M0E-42-X8 X500

20,00

6,35 10,00 0,08

031533 RDHT2006M0E-42-X8 SP6519

20,00

6,35 10,00 0,08

029309 RDHW2006M0E-X8 X500

- -

20,00

6,35 10,00 0,10

031661 RDHW2006M0S-X8 X500

20.00

6.35 10.00 0,15

031662 RDHW2006M0S-X8 SP6519

20.00

6.35 10.00 0,15

031660 RDHW2006M0S-25-X8 X500

- -

20,00

6,35 10,00 0,25

031576 RDHW2006M0S-25-X8 SP6519

- -

20,00

6,35 10,00 0,25

E-42-X8 X500

- -

0,15 - 0,35 0,15 - 0,30

- - - - -

0,12 - 0,25 0,12 - 0,25 0,12 - 0,25 0,12 - 0,30

- -

E-42-X8 SP6519

- -

0,15 - 0,35 0,15 - 0,28

- - - - -

0,12 - 0,25 0,12 - 0,25 0,12 - 0,25 0,12 - 0,30

- -

E-X8 X500 0,20 - 0,30 0,18 - 0,28 0,20 - 0,40 0,20 - 0,30 0,20 - 0,35 0,20 - 0,35 0,20 - 0,30

- -

0,20 - 0,28 0,20 - 0,28 0,20 - 0,28 0,20 - 0,32

- -

S-X8 X500 0,25 - 0,45 0,25 - 0,35 0,25 - 0,45 0,25 - 0,32 0,25 - 0,45 0,25 - 0,45 0,25 - 0,40

- -

0,25 - 0,32 0,25 - 0,32 0,25 - 0,32 0,25 - 0,35

- -

S-X8 SP6519 0,25 - 0,45 0,25 - 0,35

- -

0,25 - 0,45 0,25 - 0,45 0,25 - 0,40

- - - - - - - -

S-25-X8 X500 0,35 - 0,60 0,35 - 0,50

- -

0,35 - 0,60 0,35 - 0,55 0,35 - 0,45

- - - - - - - -

S-25-X8 SP6519 0,35 - 0,55 0,35 - 0,45

- -

0,35 - 0,55 0,35 - 0,50 0,35 - 0,40

- - - - - - - -

RDHT20-42-X8 RDHW20-E-X8 RDHW20-S-X8

RDHW20-25-X8

Note: HTA = High Temperature Alloys

7710VRD20 Feeds f

(mm/tooth)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Facing

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max a

min. - max. a

min. - max.

10,0* 1,0 - 3,0 0,2 - 1,0

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 46.

Note: Speed recommendations can be found on page 32.

* Max. recommended a

= 7,5mm (depending on the application)

INSERT APPLICATION NOTES:

RDHW2006MOE-X8 X500 should be your first choice for medium roughing application when machining Titanium without heavy scale.

RDHW2006M0S-X8 SP6519 should be used when machining Stainless Steel with heavy scale.

RDHW2006M0S-X8 X500 should be used when machining High Temperature Alloys with heavy scale.

RDHT2006M0E-42-X8 should be used when the machine tool has low power available and when the conditions are stable.

RDHW2006M0S-25-X8 should be used for heavy duty applications.

7710VRD20

Milling Inserts & Recommended Feeds

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 

130 - 270

 

130 - 295

115 - 240 115 - 260

 

100 - 210

 

100 - 230

75 - 160 75 - 175



50 - 100



50 - 110

 

115 - 250

 

115 - 270

100 - 220 105 - 235



50 - 110



50 - 120

 

120 - 280

 

140 - 295

105 - 205 110 - 240

95 - 170 100 - 220



23 - 48



23 - 55

21 - 44 22 - 48

24 - 51 25 - 55

35 - 73 36 - 79

Wear Resistance

Recommended Possible 

Speed v

(m/min)

7710VRD20 Series

Speed min. - max.

Coolant Recommendation

CVD

X Grade

PVD

Standard

ISO Materials

Rm and

Hardness

X500 SP6519

Unalloyed

Steel

<600 N/mm

<180 HBN

<950 N/mm

<280 HBN

Alloyed

Steel

700-950 N/mm

200-280 HBN

950-1200 N/mm

280-355 HBN

1200-1400 N/mm

355-415 HBN

Stainless

Steel

Austenitic + Ferritic

300 series

Martensitic

400 series

PH Stainless

Refractory

P.H.

Cast Iron

Grey

GG-Ft

Spheroidal-Ductile

GGG-FGS

Malleable

GTS - MN/MP

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

High

Temperature

Alloys

Iron Based

Cobalt Based

Nickel Based

Titanium Based

Hard

Materials

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

> 400 HBN

7710VRD20

Recommended Speeds

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7710VRD20 Technical Information

( )

- r - a

Formula to calculate the average chip thickness h

in relation with radial

engagement and depth of cut.

Formula to find programmed feed rate based on radial engagement and

axial depth of cut.

( )

- r - a

where:

= Feed per tooth

= Average chip thickness

= Insert radius

= Radial Depth of Cut

= Axial Depth of Cut

Formula to evaluate the correct working diameter

based on axial depth of cut (a

- r - a

( )

- r - a

( )

where: Dw = Working Diameter

= Diameter of cutter insert centre to centre

r = Insert radius

= Axial Depth of Cut

Working Diameter:

= D

2 x r

- (r -a

)

7710VRD20

Technical Information

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RDHT2006M0E-42-X8

20,00 1,00 0,08 0,18 0,36 0,80

20,00 2,00 0,08 0,18 0,25 0,57

20,00 3,00 0,08 0,18 0,21 0,46

20,00 4,00 0,08 0,18 0,18 0,40

20,00 5,00 0,08 0,18 0,16 0,36

20,00 6,00 0,08 0,18 0,15 0,33

20,00 8,00 0,08 0,18 0,13 0,28

20,00 10,00 0,08 0,18 0,11 0,25

RDHW2006M0E-X8

20,00 1,00 0,10 0,20 0,45 0,89

20,00 2,00 0,10 0,20 0,32 0,63

20,00 3,00 0,10 0,20 0,26 0,52

20,00 4,00 0,10 0,20 0,22 0,45

20,00 5,00 0,10 0,20 0,20 0,40

20,00 6,00 0,10 0,20 0,18 0,37

20,00 8,00 0,10 0,20 0,16 0,32

20,00 10,00 0,10 0,20 0,14 0,28

RDHW2006M0S-X8

20,00 2,00 0,15 0,25 0,47 0,79

20,00 3,00 0,15 0,25 0,39 0,65

20,00 4,00 0,15 0,25 0,34 0,56

20,00 5,00 0,15 0,25 0,30 0,50

20,00 6,00 0,15 0,25 0,27 0,46

20,00 8,00 0,15 0,25 0,24 0,40

20,00 10,00 0,15 0,25 0,21 0,35

RDHW2006M0S-25-X8

20,00 4,00 0,25 0,30 0,56 0,67

20,00 5,00 0,25 0,30 0,50 0,60

20,00 6,00 0,25 0,30 0,46 0,55

20,00 8,00 0,25 0,30 0,40 0,47

20,00 10,00 0,25 0,30 0,35 0,42

RD..2006..insert

Insert

Insert size

(mm)

p d.o.c.

(mm)

(mm) f

(mm/Z)

min. max. min. max.

With round inserts, the thickness of the chip varies depending on the axial depth of cut (a

) and is related to the size of the cutting edge-

preparation. For best tool life it is important to maintain the proper chip thickness as shown below. This chart calculates in relation with

axial depth of cut (a

) only and not radial cut (a

Calculation of the average chip thickness in relation with the a

(Radial Engagement) if a

is less than 50% of dia.

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Radial engagement

= Feed per tooth

d = Cutter diameter

= h

Formula: Programme Feed Rate (f

)

Simplified formulas to evaluate h

and f

based on axial depth of cut (a

) or radial engagement (a

Calculation of the average chip thickness in relation with the D.O.C. (Axial)

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Depth of cut

= Feed per tooth

d = Insert diameter

= h

Formula: Programme Feed Rate (f

)

7710VRD20

Technical Information

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7710 Case History

Material: 600 Series High Temperature Alloy

Cutter: 7710VRD20 (100mm Cutter)

Component: Heat Exchanger Pump Housing

Industry: Power Generation - Nuclear

Insert Grade: X500

RPM: 105

Cutting Speed V

: 33,5 m/min

Feed per Tooth f

: 0,323mm

Feed Rate: 203 mm/min

Depth of Cut a

: 6,35mm

60% Reduction in Cycle Time

• 150% Productivity Increase

• 60% Reduction in Tooling Costs

• Zero Failures

• Zero Defects

• Finishing Operation Eliminated

7713 Case History

Material: Stainless Steel 300 Series

Cutter: 7713VR12 (63mm Cutter)

Component: Turbine Blade

Industry: Power Generation

Insert Grade: SP6519

RPM: 909

Cutting Speed V

: 180 m/min

Feed per Tooth f

: 0,3mm

Feed Rate: 1,636 m/min

Depth of Cut a

: 2,2mm

80% Increase in Tool Life!

77 Family Case Histories

Family Case Histories

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033100 7713VR10CA020Z2R40 10 1.89 22 38 3,33 64500

033101 7713VR10CA025Z3R50 15 5.22 32 48 3,33 53500

033102 7713VR10CA032Z3R70 22 8.64 46 62 3,33 53500

033103 7713VR10CA032Z4R70 22 8.64 46 62 3,33 53500

033104 7713VR10-A040Z05R 30 7.28 62 78 3,33 47000

033105 7713VR10-A042Z06R 32 6.71 66 82 3,33 39500

033106 7713VR10-A050Z06R 40 5.22 82 98 3,33 39500

033107 7713VR10-A050Z07R 40 5.31 82 98 3,33 39500

033108 7713VR10-A063Z08R 53 3.79 108 124 3,33 34000

033109 7713VR10SA020Z2R25 10 1.89 22 38 3,33 64000

033110 7713VR10SA025Z2R35 15 5.22 32 48 3,33 64000

033111 7713VR10SA025Z3R35 15 5.22 32 48 3,33 64000

033112 7713VR10SA032Z3R35 22 8.64 46 62 3,33 64000

033113 7713VR10SA032Z4R35 22 8.64 46 62 3,33 53500

033114 7713VR10SA035Z5R35 25 7.20 52 68 3,33 53500

033100 7713VR10CA020Z2R40 20 10 180 40 20 5 2 031233 D4007T 031654 TB15 3,10

033101 7713VR10CA025Z3R50 25 15 200 50 25 5 3 031233 D4007T 031654 TB15 3,10

033102 7713VR10CA032Z3R70 32 22 250 70 32 5 3 015260 D4008T 031654 TB15 3,10

033103 7713VR10CA032Z4R70 32 22 250 70 32 5 4 015260 D4008T 031654 TB15 3,10

033104 7713VR10-A040Z05R 40 30 40 - 16 5 5 015260 D4008T 031654 TB15 3,10

033105 7713VR10-A042Z06R 42 32 40 - 16 5 6 018481 D4006T 031654 TB15 3,10

033106 7713VR10-A050Z06R 50 40 40 - 22 5 6 015260 D4008T 031654 TB15 3,10

033107 7713VR10-A050Z07R 50 40 40 - 22 5 7 015260 D4008T 031654 TB15 3,10

033108 7713VR10-A063Z08R 63 53 40 - 22 5 8 015260 D4008T 031654 TB15 3,10

033109 7713VR10SA020Z2R25 20 10 25 M10 10.5 5 2 031233 D4007T 031654 TB15 3,10

033110 7713VR10SA025Z2R35 25 15 35 M12 12.5 5 2 031233 D4007T 031654 TB15 3,10

033111 7713VR10SA025Z3R35 25 15 35 M12 12.5 5 3 031233 D4007T 031654 TB15 3,10

033112 7713VR10SA032Z3R35 32 22 35 M16 17.0 5 3 015260 D4008T 031654 TB15 3,10

033113 7713VR10SA032Z4R35 32 22 35 M16 17.0 5 4 015260 D4008T 031654 TB15 3,10

033114 7713VR10SA035Z5R35 35 25 35 M16 17.00 5 5 031233 D4007T 031654 TB15 3,10

7713VR10 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

D = Effective Diameter (Axis) from Insert centreline to centreline

Product Dimensions (mm) Spares

EDP Item Description Da*

Effective

Diameter

M d

max

No. of

Teeth

EDP EDP

Screw

Tightening

7713VR10 Modular Head - Medium and Fine Pitch

Product Dimensions (mm) Spares

EDP Item Description Da*

Effective

Diameter

L/H

max

No. of

Teeth

EDP EDP

Screw

Tightening

7713VR10 Cylindrical Shank - Medium and Fine Pitch

7713VR10 Shell Mill Fixation - Medium and Fine Pitch

Modular Head

Cylindrical Shank

Shell Mill Fixation

Depth of Cut (a

)

* = Outside Diameter

Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 45.

The 7713VR10 series with anti-rotation pocket ensures a precise number of indexes per insert.

This unique patented pocket design prevents the inserts from rotating in the pocket during heavy feed

machining and unstable conditions.

7713VR10

Copy / Contour Milling Cutter

Flat

Facing Pitch

Ramping Helical

Interpolation

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034546 RPEX10T3M0F-701-X4 SP4019

10,00 - 3,97 5,00 0,02

030456 RPEX10T3M0F-701-X4 GH1

10,00 - 3,97 5,00 0,02

034545 RPEX10T3M0E-701-X4 SP6519 - -

10,00 - 3,97 5,00 0,02

030449 RPHT10T3M0E-421-X4 X500 -

- 10,00 - 3,97 5,00 0,04

030410 RPHT10T3M0E-421-X4 X700 - -

10,00 - 3,97 5,00 0,04

030452 RPMT10T3M0E-41-X4 X500 -

- 10,00 - 3,97 5,00 0,04

031539 RPMT10T3M0E-41-X4 SP6519 - -

10,00 - 3,97 5,00 0,04

030451 RPMT10T3M0E-41-X4 MP91M -

10,00 - 3,97 5,00 0,04

030697 RPHT10T3M0E422-X4 X500

10,00 - 3,97 5,00 0,03

030767 RPHT10T3M0E-422-X4 X700

10,00 - 3,97 5,00 0,03

030862 RPHT10T3M0E-422-X4 SP6519

10,00 - 3,97 5,00 0,03

030329 RPHT10T3M0T-X4 X500

- 10,00 - 3,97 5,00 0,08

031555 RPHT10T3M0T-X4 SP6519

- 10,00 - 3,97 5,00 0,08

030454 RPMW10T3M0T-X4 X500

10,00 - 3,97 5,00 0,13

F-701-X4

SP4019

- - - - - - - 0,02 - 0,10 0,02 - 0,08 0,02 - 0,07 0,02 - 0,07 0,03 - 0,08 0,03 - 0,09 - -

F-701-X4

GH1

- - - - - - - 0,02 - 0,10 0,02 - 0,08 - - - - - -

E-701-X4

SP6519

- - - - - - - - - 0,02 - 0,07 0,02 - 0,07 0,03 - 0,08 0,03 - 0,09 - -

E-421-X4

X500

- - - - - - - - - 0,04 - 0,08 0,04 - 0,08 0,04 - 0,09 0,04 - 0,11 - -

E-421-X4

X700

- - - - - - - - - 0,04 - 0,08 0,04 - 0,08 0,04 - 0,09 0,04 - 0,11 - -

E-41-X4 X500

- - 0,04 - 0,18 - - - - - - - - - - - -

E-41-X4 SP6519

0,04 - 0,18 0,04 - 0,16 0,04 - 0,18 - 0,04 - 0,18 0,04 - 0,18 0,04 - 0,16 - - - - - - - -

E-41-X4 MP91M

0,04 - 0,18 0,04 - 0,16 - - 0,04 - 0,16 0,04 - 0,16 0,04 - 0,14 - - - - - - - -

E-422-X4

X500

- - 0,06 - 0,30 0,06 - 0,25 - - - - - 0,06 - 0,14 0,06 - 0,14 0,06 - 0,16 0,06 - 0,18 - -

E-422-X4

X700

- - 0,06 - 0,28 0,06 - 0,22 - - - - - 0,06 - 0,12 0,06 - 0,12 0,06 - 0,14 0,06 - 0,16 - -

E-422-X4

SP6519

0,06 - 0,30 0,06 - 0,25 0,06 - 0,28 0,03 - 0,22 0,06 - 0,25 0,06 - 0,25 0,06 - 0,22 - - 0,06 - 0,12 0,06 - 0,12 0,06 - 0,14 0,06 - 0,16 - -

T-X4 X500

0,08 - 0,33 0,08 - 0,28 - - - - - - - - - - - - -

T-X4 SP6519

0,08 - 0,32 0,08 - 0,27 - - 0,08 - 0,30 0,08 - 0,30 0,08 - 0,28 - - - - - - - -

T-X4 X500

0,13 - 0,35 0,13 - 0,33 0,13 - 0,35 0,13 - 0,30 - - - - - 0,13- 0,18 0,13 - 0,18 0,13 - 0,20 0,13 - 0,22 - -

RPEX10-701

RPHT10-421

RPMT10-41

RPHT10-422

RPHT10-T RPMW10-T

Note: HTA = High Temperature Alloys

7713VR10 Feeds f

(mm/tooth)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Contouring

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max a

min. - max. a

min. - max.

5,00* 1,00 - 2,0 0,20 - 1,00

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 46.

Speed recommendations can be found on page 41.

RPMW10T3MOT-X4 X500 is recommended for materials with heavy scale.

*Max. recommended ap = 2,5mm (depending on the application)

7713VR10

Milling Inserts & Recommended Feeds

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033126 7713VR12CA025Z2R50 13 11.20 28 48 4,00 50000

033127 7713VR12CA032Z3R70 20 10.80 42 62 4,00 40000

033115 7713VR12-A040Z04R 28 7.90 58 78 4,00 34000

033116 7713VR12-A040Z05R 28 7.90 58 78 4,00 34000

033117 7713VR12-A050Z05R 38 5.50 78 98 4,00 29000

033118 7713VR12-A050Z06R 38 5.50 78 98 4,00 29000

033119 7713VR12-A052Z05R 40 5.15 82 102 4,00 28500

033120 7713VR12-A052Z06R 40 5.15 82 102 4,00 28500

033121 7713VR12-A063Z06R 51 3.85 104 124 4,00 25000

033122 7713VR12-A063Z07R 51 3.85 104 124 4,00 25000

033123 7713VR12-A066Z06R 54 3.60 110 130 4,00 24500

033124 7713VR12-A066Z07R 54 3.60 110 130 4,00 24500

033125 7713VR12-A080Z08R 68 2.75 138 158 4,00 21500

033128 7713VR12SA025Z2R35 13 11.20 28 48 4,00 50000

033129 7713VR12SA032Z3R35 20 10.80 42 62 4,00 40000

033130 7713VR12SA040Z4R43 28 7.90 58 78 4,00 34000

033131 7713VR12SA040Z5R43 28 7.90 58 78 4,00 34000

033128 7713VR12SA025Z2R35 25 13 35 M12 12,50 6 2 015260 D4008T 015240 T15 3,10

033129 7713VR12SA032Z3R35 32 20 35 M16 17,00 6 3 015260 D4008T 015240 T15 3,10

033130 7713VR12SA040Z4R43 40 28 43 M16 17,00 6 4 015260 D4008T 015240 T15 3,10

033131 7713VR12SA040Z5R43 40 28 43 M16 17,00 6 5 015260 D4008T 015240 T15 3,10

033126 7713VR12CA025Z2R50 25 13 200 50 25 6 2 015260 D4008T 015240 T15 3,10

033127 7713VR12CA032Z3R70 32 20 250 70 32 6 3 015260 D4008T 015240 T15 3,10

033115 7713VR12-A040Z04R 40 28 40 - 16 6 4 015262 D4010T 015240 T15 3,10

033116 7713VR12-A040Z05R 40 28 40 - 16 6 5 015262 D4010T 015240 T15 3,10

033117 7713VR12-A050Z05R 50 38 40 - 22 6 5 015262 D4010T 015240 T15 3,10

033118 7713VR12-A050Z06R 50 38 40 - 22 6 6 015262 D4010T 015240 T15 3,10

033119 7713VR12-A052Z05R 52 40 40 - 22 6 5 015262 D4010T 015240 T15 3,10

033120 7713VR12-A052Z06R 52 40 40 - 22 6 6 015262 D4010T 015240 T15 3,10

033121 7713VR12-A063Z06R 63 51 50 - 22 6 6 015262 D4010T 015240 T15 3,10

033122 7713VR12-A063Z07R 63 51 50 - 22 6 7 015262 D4010T 015240 T15 3,10

033123 7713VR12-A066Z06R 66 54 50 - 27 6 6 015262 D4010T 015240 T15 3,10

033124 7713VR12-A066Z07R 66 54 50 - 27 6 7 015262 D4010T 015240 T15 3,10

033125 7713VR12-A080Z08R 80 68 50 - 27 6 8 015262 D4010T 015240 T15 3,10

D = Effective Diameter (Axis) from Insert centreline to centreline

7713VR12 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

7713VR12 Cylindrcal Shank

7713VR12 Shell Mill Fixation - Medium and Fine Pitch

Product Dimensions (mm) Spares

EDP Item Description Da*

Effective

Diameter

M d

max

No. of

Teeth

EDP EDP

Screw

Tightening

7713VR12 Modular Head - Medium and Fine Pitch

Product Dimensions (mm) Spares

EDP Item Description Da*

Effective

Diameter

L/H

max

No. of

Teeth

EDP EDP

Screw

Tightening

Cylindrical Shank

Shell Mill Fixation

Modular Head

Depth of Cut (a

)

* = Outside Diameter

Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 45.

The 7713VR12 series with anti-rotation pocket ensures a precise number of indexes per insert.

This unique patented pocket design prevents the inserts from rotating in the pocket during heavy feed

machining and unstable conditions.

7713VR12

Contour Milling Cutter

Ramping Helical

Interpolation

Flat

Facing Pitch

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029284 RPEX1204M0F-701-X4 GH1 12,00 4,76 6,00 0,02

029282 RPEX1204M0E-701-X4 X500 - -

12,00 - 4,76 6,00 0,03

029286 RPHT1204M0E-421-X4 X500 -

12,00 - 4,76 6,00 0,04

029700 RPHT1204M0E-421-X4 X700 - -

12,00 - 4,76 6,00 0,04

029272 RPMT1204M0E-41-X4 X500

- 12,00 - 4,76 6,00 0,05

031517 RPMT1204M0E-41-X4 SP6519 -

12,00 - 4,76 6,00 0,05

029291 RPMT1204M0E-41-X4 MP91M -

12,00 - 4,76 6,00 0,05

032129 RPHT1204M0E-442-X4 X500

- 12,00 - 4,76 6,00 0,04

032130 RPHT1204M0E-442-X4 X700

12,00 - 4,76 6,00 0,04

032128 RPHT1204M0E-442-X4 SP6519

12,00 - 4,76 6,00 0,04

029034 RPHT1204M0T-X4 X500

- - 12,00 - 4,76 6,00 0,10

029699 RPHT1204M0T-X4 X700

- - 12,00 - 4,76 6,00 0,10

031516 RPHT1204M0T-X4 SP6519

- - 12,00 - 4,76 6,0 0,10

029295 RPMW1204M0T-X4 X500

- - 12,00 - 4,76 6,00 0,13

031518 RPMW1204M0T-X4 SP6519

- - 12,00 - 4,76 6,00 0,13

029294 RPMW1204M0T-X4 MP91M

12,00 - 4,76 6,00 0,13

RPEX12-701 RPHT12-421 RPHT12-442 RPHT12-T RPMW12-T

RPMT12-41

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max a

min. - max. a

min. - max.

6,00* 1,00 - 2,50 0,20 - 1,00

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 46.

Note: Feed recommendations can be found on page 40. Speed recommendations can be found on page 41.

RPMW1204M0T-X4 should be used for materials with heavy scale

* Max. recommended a

= 3,5mm (depending on the application)

7713VR12

Milling Inserts

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F-701-X4 GH1

- - - - - - - 0,03 - 0,12 0,03 - 0,10 - - - - - -

E-701-X4 X500

- - - - - - - - - 0,03 - 0,08 0,03 - 0,08 0,03 - 0,10 0,03 - 0,11 - -

E-421-X4 X500

- - - - - - - - - 0,04 - 0,20 0,04 - 0,20 0,04 - 0,22 0,04 - 0,24 - -

E-421-X4 X700

- - 0,05 - 0,25 0,04 - 0,12 - - - - - 0,04 - 0,20 0,04 - 0,20 0,04 - 0,21 0,04 - 0,23 - -

E-41-X4

X500

- 0,05 - 0,22 0,05 - 0,25 - - - - - - - - - - - -

E-41-X4

SP6519

0,05 - 0,25 0,05 - 0,22 - - 0,05 - 0,25 0,05 - 0,25 0,05 - 0,20 - - - - - - - -

E-41-X4

MP91M

0,05 - 0,25 0,05 - 0,22 - - 0,05 - 0,25 0,05 - 0,25 0,05 - 0,20 - - - - - - - -

E-442-X4 X500

- - 0,06 - 0,40 0,06 - 0,33 - - - - - 0,06 - 0,24 0,06 - 0,24 0,06 - 0,24 0,06 - 0,26 - -

E-442-X4 X700

- - 0,06 - 0,38 0,06 - 0,31 - - - - - 0,06 - 0,23 0,06 - 0,23 0,06 - 0,23 0,06 - 0,25 - -

E-442-X4 SP6519

0,06 - 0,45 0,06 - 0,38 0,06 - 0,38 0,06 - 0,31 0,06 - 0,40 0,06 - 0,40 0,06 - 0,35 - - 0,06 - 0,23 0,06 - 0,23 0,06 - 0,23 0,06 - 0,25 - -

RPHT-

T-X4

X500

- 0,15 - 0,40 - - - - - - - - - - - - -

RPHT-

T-X4

X700

- - - 0,15 - 0,35 - - - - - - - - - - -

RPHT-

T-X4

SP6519

0,15 - 0,45 0,15 - 0,40 - - 0,15 - 0,45 0,15 - 0,45 0,15 - 0,40 - - - - - - - -

RPMW-

T-X4

X500

- - 0,13 - 0,35 0,13 - 0,30 - - - - - 0,13 - 0,25 0,13 - 0,25 0,13 - 0,27 0,13 - 0,29 - -

RPMW-

T-X4

SP6519

0,13 - 0,45 0,13 - 0,40 - - 0,13 - 0,45 0,13 - 0,45 0,13 - 0,40 - - - - - - - -

RPMW-

T-X4

MP91M

0,13 -0,42 - - - 0,13 - 0,42 0,13 - 0,42 0,13 - 0,35 - - - - - - 0,09 - 0,15 0,09 - 0,15

Note: HTA = High Temperature Alloys

7713VR12 Feeds f

(mm/tooth)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Contouring

Speed recommendations can be found on page 41.

7713VR12

Recommended Feeds

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 

130 - 270

 

130 - 295



140 - 345

115 - 240 115 - 260 120 - 305

 

100 - 210

 

100 - 230



105 - 270

75 - 160 75 - 175 80 - 205



50 - 100



50 - 110



50 - 130

 

115 - 250

 

115 - 260

 

115 - 270

100 - 220 105 - 230 105 - 235



50 - 110



50 - 115



50 - 120

 

140 - 295



145 - 365

110 - 240 115 - 285

100 - 220 105 - 260



400 - 2895



400 - 3050

295 - 2320 295 - 2440



23 - 48



23 - 52



23 - 55



24 - 63

21 - 44 22 - 46 22 - 48 23 - 52

24 - 51 25 - 53 25 - 55 26 - 59

35 - 73 36 - 75 36 - 79 37 - 84



50 - 105

40 - 95

Recommended Possible 

Speed v

(m/min)

7713VR Series

Wear Resistance

Speed min. - max.

Coolant Recommendation

CVD

X Grade

PVD

X Grade

PVD

Standard

PVD

Standard

CVD

Standard

Uncoated

Micrograin

ISO Materials

Rm and

Hardness

X500 X700 SP6519 SP4019 MP91M GH1

Unalloyed

Steel

<600 N/mm

<180 HBN

<950 N/mm

<280 HBN

Alloyed

Steel

700-950 N/mm

200-280 HBN

950-1200 N/mm

280-355 HBN

1200-1400 N/mm

355-415 HBN

Stainless

Steel

Austenitic + Ferritic

300 series

Martensitic

400 series

PH Stainless

Refractory

P.H.

Cast Iron

Grey

GG-Ft

Spheroidal-Ductile

GGG-FGS

Malleable

GTS - MN/MP

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

High

Temperature

Alloys

Iron Based

Cobalt Based

Nickel Based

Titanium Based

Hard

Materials

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

> 400 HBN

7713VR

Recommended Speeds

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7713VR Technical Information

= h

Simplified formulas to evaluate h

and f

based on axial depth of cut or radial engagement.

Calculation of the average chip thickness in relation with the D.O.C. (Axial)

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Depth of cut

= Feed per tooth

d = Insert diameter

= h

Formula: Programme Feed Rate (f

)

Calculation of the average chip thickness in relation with the a

(Radial Engagement) if a

is less than 50% of Dia.

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Radial engagement

= Feed per tooth

d = Cutter diameter

Formula: Programme Feed Rate (f

)

( )

- r - a

Formula to calculate the average chip thickness h

in relation with radial

engagement and depth of cut.

Formula to find programmed feed rate based on radial engagement and

axial depth of cut.

( )

- r - a

where:

= Feed per tooth

= Average chip thickness

= Insert radius

= Radial Depth of Cut

= Axial Depth of Cut

- r - a

( )

- r - a

( )

Formula to evaluate the correct working diameter

based on axial depth of cut (a

where: D

= Working Diameter

= Diameter of cutter insert centre to centre

r = Insert radius

= Axial Depth of Cut

Working Diameter:

= D

2 x r

- (r -a

)

7713VR

Technical Information

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F-701-X4

10,00 0,25 0,02 0,08 0,13 0,51

10,00 0,50 0,02 0,08 0,09 0,36

10,00 0,75 0,02 0,08 0,07 0,29

10,00 1,00 0,02 0,08 0,06 0,25

10,00 1,25 0,02 0,08 0,06 0,23

10,00 1,50 0,02 0,08 0,05 0,21

10,00 2,00 0,02 0,08 0,04 0,18

10,00 2,50 0,02 0,08 0,04 0,16

E-701-X4

10,00 0,25 0,03 0,09 0,19 0,57

10,00 0,50 0,03 0,09 0,13 0,40

10,00 0,75 0,03 0,09 0,11 0,33

10,00 1,00 0,03 0,09 0,09 0,28

10,00 1,25 0,03 0,09 0,08 0,25

10,00 1,50 0,03 0,09 0,08 0,23

10,00 2,00 0,03 0,09 0,07 0,20

10,00 2,50 0,03 0,09 0,06 0,18

E-421-X4

10,00 0,25 0,04 0,10 0,25 0,63

10,00 0,50 0,04 0,10 0,18 0,45

10,00 0,75 0,04 0,10 0,15 0,37

10,00 1,00 0,04 0,10 0,13 0,32

10,00 1,25 0,04 0,10 0,11 0,28

10,00 1,50 0,04 0,10 0,10 0,26

10,00 2,00 0,04 0,10 0,09 0,22

10,00 2,50 0,04 0,10 0,08 0,20

E-41-X4

10,00 0,25 0,04 0,12 0,25 0,76

10,00 0,50 0,04 0,12 0,18 0,54

10,00 0,75 0,04 0,12 0,15 0,44

10,00 1,00 0,04 0,12 0,13 0,38

10,00 1,25 0,04 0,12 0,11 0,34

10,00 1,50 0,04 0,12 0,10 0,31

10,00 2,00 0,04 0,12 0,09 0,27

10,00 2,50 0,04 0,12 0,08 0,24

E-422-X4

10,00 0,25 0,04 0,16 0,25 1,01

10,00 0,50 0,04 0,16 0,18 0,72

10,00 0,75 0,04 0,16 0,15 0,58

10,00 1,00 0,04 0,16 0,13 0,51

10,00 1,25 0,04 0,16 0,11 0,45

10,00 1,50 0,04 0,16 0,10 0,41

10,00 2,00 0,04 0,16 0,09 0,36

10,00 2,50 0,04 0,16 0,08 0,32

RPHT-T-X4

10,00 0,25 0,08 0,18 0,51 1,14

10,00 0,50 0,08 0,18 0,36 0,80

10,00 0,75 0,08 0,18 0,29 0,66

10,00 1,00 0,08 0,18 0,25 0,57

10,00 1,25 0,08 0,18 0,23 0,51

10,00 1,50 0,08 0,18 0,21 0,46

10,00 2,00 0,08 0,18 0,18 0,40

10,00 2,50 0,08 0,18 0,16 0,36

RPMW-T-X4

10,00 0,25 0,13 0,19 0,82 1,20

10,00 0,50 0,13 0,19 0,58 0,85

10,00 0,75 0,13 0,19 0,47 0,69

10,00 1,00 0,13 0,19 0,41 0,60

10,00 1,25 0,13 0,19 0,37 0,54

10,00 1,50 0,13 0,19 0,34 0,49

10,00 2,00 0,13 0,19 0,29 0,42

10,00 2,50 0,13 0,19 0,26 0,38

Inserts RP..10T3..

Dimensions (mm)

Inserts

Geometry

Insert

Size

Axial d.o.c.

min.

max.

min.

max.

With round inserts, the thickness of the chip varies depending on the axial depth of cut and is related to the size of

the cutting edge preparation. For best tool-life it is important to maintain the proper chip thickness as shown below.

7713VR10

Technical Information

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F-701-X4

12,00 0,25 0,02 0,11 0,14 0,76

12,00 0,50 0,02 0,11 0,10 0,54

12,00 1,00 0,02 0,11 0,07 0,38

12,00 1,50 0,02 0,11 0,06 0,31

12,00 2,00 0,02 0,11 0,05 0,27

12,00 2,50 0,02 0,11 0,04 0,24

12,00 3,00 0,02 0,11 0,04 0,22

12,00 3,50 0,02 0,11 0,04 0,20

E-701-X4

12,00 0,25 0,03 0,12 0,21 0,83

12,00 0,50 0,03 0,12 0,15 0,59

12,00 1,00 0,03 0,12 0,10 0,42

12,00 1,50 0,03 0,12 0,08 0,34

12,00 2,00 0,03 0,12 0,07 0,29

12,00 2,50 0,03 0,12 0,07 0,26

12,00 3,00 0,03 0,12 0,06 0,24

12,00 3,50 0,03 0,12 0,06 0,22

E-421-X4

12,00 0,25 0,04 0,14 0,28 0,97

12,00 0,50 0,04 0,14 0,20 0,69

12,00 1,00 0,04 0,14 0,14 0,48

12,00 1,50 0,04 0,14 0,11 0,40

12,00 2,00 0,04 0,14 0,10 0,34

12,00 2,50 0,04 0,14 0,09 0,31

12,00 3,00 0,04 0,14 0,08 0,28

12,00 3,50 0,04 0,14 0,07 0,26

E-41-X4

12,00 0,25 0,05 0,16 0,35 1,11

12,00 0,50 0,05 0,16 0,24 0,78

12,00 1,00 0,05 0,16 0,00 0,55

12,00 1,50 0,05 0,16 0,14 0,45

12,00 2,00 0,05 0,16 0,12 0,39

12,00 2,50 0,05 0,16 0,11 0,35

12,00 3,00 0,05 0,16 0,10 0,32

12,00 3,50 0,05 0,16 0,09 0,30

E-442-X4

12,00 0,25 0,06 0,20 0,42 1,39

12,00 0,50 0,06 0,20 0,29 0,98

12,00 1,00 0,06 0,20 0,21 0,69

12,00 1,50 0,06 0,20 0,17 0,57

12,00 2,00 0,06 0,20 0,15 0,49

12,00 2,50 0,06 0,20 0,13 0,44

12,00 3,00 0,06 0,20 0,12 0,40

12,00 3,50 0,06 0,20 0,11 0,37

RPHT-T-X4

12,00 0,25 0,10 0,21 0,69 1,45

12,00 0,50 0,10 0,21 0,49 1,03

12,00 1,00 0,10 0,21 0,35 0,73

12,00 1,50 0,10 0,21 0,28 0,59

12,00 2,00 0,10 0,21 0,24 0,51

12,00 2,50 0,10 0,21 0,22 0,46

12,00 3,00 0,10 0,21 0,20 0,42

12,00 3,50 0,10 0,21 0,19 0,39

RPMW-T-X4

12,00 0,25 0,13 0,22 0,90 1,52

12,00 0,50 0,13 0,22 0,64 1,08

12,00 1,00 0,13 0,22 0,45 0.76

12,00 1,50 0,13 0,22 0,37 0.62

12,00 2,00 0,13 0,22 0,32 0.54

12,00 2,50 0,13 0,22 0,28 0.48

12,00 3,00 0,13 0,22 0,26 0.44

12,00 3,50 0,13 0,22 0,24 0.41

Inserts RP..1204..

Dimensions (mm)

Inserts

Geometry

Insert

Size

Axial d.o.c.

min.

max.

min.

max.

With round inserts, the thickness of the chip varies depending on the axial depth of cut and is related to the size of

the cutting edge preparation. For best tool-life it is important to maintain the proper chip thickness as shown below.

7713VR12

Technical Information

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030624 M-13-M8-CA16-090 90 40 16 13 8,50 M8

030625 M-13-M8-CA16-110 110 60 16 13 8,50 M8

030626 M-13-M8-CA16-130 130 80 16 13 8,50 M8

030627 M-13-M8-CA16-170 170 120 16 13 8,50 M8

030628 M-18-M10-CA20-110 110 60 20 18 10,50 M10

030629 M-18-M10-CA20-130 130 80 20 18 10,50 M10

030630 M-18-M10-CA20-170 170 120 20 18 10,50 M10

030631 M-18-M10-CA20-190 190 140 20 18 10,50 M10

030632 M-21-M12-CA25-131 131 75 25 21 12,50 M12

030633 M-21-M12-CA25-156 156 100 25 21 12,50 M12

030634 M-21-M12-CA25-181 181 125 25 21 12,50 M12

030635 M-21-M12-CA25-206 206 150 25 21 12,50 M12

030636 M-21-M12-CA25-231 231 175 25 21 12,50 M12

030637 M-29-M16-CA32-160 160 100 32 29 17,00 M16

030638 M-29-M16-CA32-210 210 150 32 29 17,00 M16

030639 M-29-M16-CA32-260 260 200 32 29 17,00 M16

030640 M-29-M16-CA32-310 310 250 32 29 17,00 M16

Product Dimensions (mm)

EDP Item Description L L

D D

Technical Advice

M Modular adapter

13 Diameter in front of the modular shank (D)

M8 Metric Thread (M)

CA16 Cylindrical shank diameter 16mm with through coolant

90 Total length of the body

Shank Extension

Cylindrical shank extensions can be used with all modular heads found in several product

family series within this catalogue.

These extensions have the industry standard of metric threads.

Note: Order example with cylindrical shank: M-13-M8-CA16-090

Cylindrical Shank Extensions for Modular Heads

Anti-Vibration Tungsten Alloy with Through Coolant

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K N

Tool -25 -41 -42 -421 -422 -442 -701

7700VR08

• • •

7710VRD20

• •

7713VR10

• • • •

7713VR12

• • • •

Material Guide – Key to Recommended Inserts

Material Designation

Alloyed Steels PH Stainless Aluminum & Alloys High Temp. Alloys Hard MaterialsUnalloyed Steels Stainless Steels Cast Irons

77 Family Geometries

-25 -422

-41 -442

-42 -701

-421

This geometry is speciﬁcally designed

for heavy roughing applications and is

the ﬁrst choice for Steels and

Cast Iron.

This positive geometry features

an 11º chip angle and an “E” edge

preparation for roughing and semi

ﬁnishing applications in difﬁcult to

machine materials.

This general purpose utility geometry

has a positive cutting action and

reinforced cutting edge for medium

roughing and semi-ﬁnishing

applications.

This NEW positive roughing and

semi-ﬁnishing geometry features

an 11º chip angle and an “E” edge

preparation to minimize the pressure

from chip formation.

This general purpose roughing and

semi-ﬁnishing geometry features a

positive rake and T-land to create

a strong cutting edge designed to

withstand high cutting forces and

interrupted cuts.

This precision ground extreme high

positive geometry is especially

suitable for ﬁnishing a wide range

of materials at low feed rates and

delivers excellent performance when

machining thin-walled components.

This high positive geometry features

high accuracy periphery grinding for

precise control of the cutting edge.

For semi-ﬁnishing and ﬁnishing

applications.

77 Family Geometries

KMST-009_ExpFocusBroMetricUK_21-47.indd 46 4/25/14 4:29 PM

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K N

Tool GH1 MP91M SP4019 SP6519 X500 X700

7700VR08

• • • • •

7710VRD20

• •

7713VR10

• • • • • •

7713VR12

• • • • •

Material Guide – Key to Recommended Inserts

Material Designation

Alloyed Steels PH Stainless Aluminum & Alloys High Temp. Alloys Hard MaterialsUnalloyed Steels Stainless Steels Cast Irons

77 Family Grades

GH1

SP4019

SP6519

X500

X700

MP91M

Uncoated, Micrograin

This micrograin grade works well with or

without coolant with low cutting pressure

at high speeds due to sharp cutting edge.

Coating Type: PVD, TiAlN Micrograin

This hard grade is designed for light

roughing and ﬁnishing operations with

lower chip sections.

Coating Type: PVD, TiAlN, X-Grade™

Technology

This combination of a highly durable TiAIN

PVD coating and specially developed

carbide substrate delivers excellent tool

life during long contact times of the

cutting edge.

Coating Type: PVD, TiAlN

This grade features a combination of a

tough substrate with a new generation

of TiAlN super nano coating, making

it virtually free of residual stress

and extremely hard for unmatched

performance.

Coating Type: CVD, TiN-TiC-TiN,

X-Grade™ Technology

High level of shock resistance; operates at

low to medium cutting speeds; high metal

removal rates while retaining a secure

cutting edge.

Coating Type: CVD, TiN-MT-TiCN-Al2O3

With its aluminium oxide coating, this

grade is recommended every time wear

characteristics are more important than

toughness.

77 Family Grades

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KMST-009_ExpFocusBroMetricUK_48-IBC.indd 48 4/25/14 4:36 PM

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5230 Chevron Long Edge Milling

Setting New Standards of Productivity

•

Unique insert alignment reduces cutting forces

• Each insert has its own coolant jet for maximum

chip evacuation

• Continuous engagement for maximum material

removal

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 49 4/25/14 4:36 PM

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The 5230VS Series: Cut Machining Time by up to 50% or More

• 90 degree roughing

• High Metal Removal Rates

• High Stability and Rigidity

• Square inserts, 4 cutting edges

• Three grades, four geometries

• Shell and Cylindrical construction

• Standard and long series available

• Cutting diameters from 50mm to 100mm

• Insert sizes 9,52mm and 12,70mm

• Depth of cut from 51mm to 133mm

5230 Case Histories

Material: Titanium 555-3

Cutter: 5230VS12 (63mm Cutter)

Component: Landing Gear

Industry: Aerospace

Insert Grade: X500

RPM: 150

Cutting Speed V

: 29,7 m/min

Feed per Tooth f

: 0,1 mm/min

Feed Rate: 60 mm/min

Depth of Cut a

: 50mm

Increased Metal Removal Rate by 300%!

Material: Titanium 6-4

Cutter: 5230VS12 (80mm Cutter)

Component: Bulkhead

Industry: Aerospace

Insert Grade: X500

RPM: 275

Cutting Speed V

: 69,0 m/min

Feed per Tooth f

: 0,1 mm/min

Feed Rate: 148 mm/min

Depth of Cut a

: 60mm

Incredible Metal Removal Rate of 43 in

/ min.

Shell

50mm – 100mm

5230 Chevron Long Edge Milling

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 50 4/25/14 4:36 PM

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Engineered from the Inside Out

Axial Engagement is the Key

5230 Case Histories

Material: Titanium 555-3

Cutter: 5230VS12 (63mm Cutter)

Component: Landing Gear

Industry: Aerospace

Insert Grade: X500

RPM: 150

Cutting Speed V

: 29,7 m/min

Feed per Tooth f

: 0,1 mm/min

Feed Rate: 60 mm/min

Depth of Cut a

: 50mm

Increased Metal Removal Rate by 300%!

Material: Titanium 6-4

Cutter: 5230VS12 (80mm Cutter)

Component: Bulkhead

Industry: Aerospace

Insert Grade: X500

RPM: 275

Cutting Speed V

: 69,0 m/min

Feed per Tooth f

: 0,1 mm/min

Feed Rate: 148 mm/min

Depth of Cut a

: 60mm

Incredible Metal Removal Rate of 43 in

/ min.

Single line contact… no two inserts are contacting the work

piece on the same axial plane—to reduce vibration and

maximize feed rates

Insert positioning provides smooth progressive penetration

and cutting action for extended tool life.

Short bolt design opens center

for a coolant reservoir

Full, effective ﬂute for maximum

chip ﬂow

Coolant reservoir for

more even distribution

Each insert has its own

coolant jet for optimum chip

evacuation

Threaded coolant ports allow

selective blocking to adjust

pressure and volume

Wiper pockets provide a

much better face surface

ﬁnish

Coolant plug

Non-wiper pockets generate

the 90° corner. The same

inserts can be utilized in all

pockets

The advanced Chevron Design ensures that one cutting point is always in contact with the material during entrance and exit.

This provides optimum harmonic stability, reducing power consumption and maximizing tool life.

5230 Chevron Long Edge Milling

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 51 4/25/14 4:36 PM

www.kennametal.com

031419 5230VS09-A050Z4R51 50 76 - 27 51 44 4 28 015269 F3508T 015240 T15 2,10

031603 5230VS09-A050Z4R80 50 106 - 27 80 - 4 44 015269 F3508T 015240 T15 2,10

031419

5230VS09-A050Z4R51

50 - - - - 32500

031603

5230VS09-A050Z4R80

50 - - - - 32500

5230VS09-A050Z4R51

015062 F3006T

013214 T9

031436 SB-3413

5230VS09-A050Z4R80 12 031582 SB-3621

5230VS09-A050Z4R51

031258 NLW-0.375 031268

M12-1.75 ISO x

30mm SHCS

80 100

5230VS09-A050Z4R80

max

Flat

Facing Pitch

5230VS09 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

5230VS09 Torque Values and Spare Parts

Cutter

Nord Lock Washer Mounting Bolt **Torque Values in Nm

EDP Description EDP Description Normal Condition Excessive Condition

5230VS09 Spare Parts

Cutter

Coolant Control Screw

Screwdriver

EDP

Steel Coolant Plug

Coolant Plug

tightening

Screw EDP Screw Qty. EDP Description

* Note: Please do not surpass the recommended max. a

for slotting.

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

Slotting*

No. of

utes

No. of

inserts

EDP EDP

Screw

Tightening

5230VS09 Shell Mill Fixation

** Torque values for mounting bolts. Excessive condition is when long reach extensions are required or when cutting

parameters are elevated to extreme parameters.

Shell Mills are supplied with inserts screws, coolant control screws, steel coolant plug, nord-lock washer and

mounting screw.

Shell Mill Fixation

5230VS09

Chevron Long Edge Milling Cutter (Porcupine)

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 52 4/25/14 4:36 PM

www.kennametal.com

031261 SDHT09T308EN-422 X500

9,52 9,52 3,97 0,80 0,03

033075 SDHT09T308EN-422 SP6519

9,52 9,52 3,97 0,80 0,03

031260 SDHT09T308EN-423 X500

- -

9,52 9,52 3,97 0,80 0,04

033074 SDHT09T308EN-423 SP6519

9,52 9,52 3,97 0,80 0,04

014410 SDMT09T308EN-41 X500

9,52 9,52 3,97 0,80 0,04

031479 SDMT09T308EN-41 SP6519

9,52 9,52 3,97 0,80 0,04

017325 SDMT09T308EN-41 MP91M

9,52 9,52 3,97 0,80 0,04

015232 SDMW09T308TN X500

- -

9,52 9,52 3,97 0,80 0,15

031482 SDMW09T308TN SP6519

- -

9,52 9,52 3,97 0,80 0,15

017327 SDMW09T308TN MP91M

- -

9,52 9,52 3,97 0,80 0,15

SDHT09-422 SDHT09-423

SDMT09-41 SDMW09-TN

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max* or a

max. and a

min. - max.

max.* a

max. 15% D**

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 63.

Note: Feed recommendations can be found on page 54. Speed recommendations can be found on page 55.

* Note: Please do not surpass the recommended max. a

for slotting as shown on the steel body page 52.

* Note: a

max. for proling is only possible when a

< 75% of the Diameter.

Note: For semi nishing, axial engagement

for slotting and radial engagement a

for proling should be max. 15% of the Diameter.

SDHT09T308EN-423 to be used in unstable conditions.

5230VS09

Milling Inserts

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 53 4/25/14 4:36 PM

www.kennametal.com

EN-422 X500

- - 0,05 - 0,13 0,05 - 0,12 - - - - - 0,05 - 0,08 0,05 - 0,08 0,05 - 0,10 0,05 - 0,11 - -

- - 0,04 - 0,11 0,04 - 0,10 - - - - - 0,05 - 0,07 0,05 - 0,07 0,05 - 0,08 0,05 - 0,09 - -

EN-422 SP6519

- - 0,05 - 0,12 0,05 - 0,11 - - - - - 0,05 - 0,08 0,05 - 0,08 0,05 - 0,10 0,05 - 0,11 - -

- - 0,04 - 0,10 0,04 - 0,09 - - - - - 0,05 - 0,07 0,05 - 0,07 0,05 - 0,08 0,05 - 0,09 - -

EN-423 X500

- - - 0,05 - 0,12 - - - - - 0,05 - 0,08 0,05 - 0,08 0,05 - 0,10 0,05 - 0,11 - -

- - - 0,05 - 0,10 - - - - - 0,05 - 0,07 0,05 - 0,07 0,05 - 0,08 0,05 - 0,09 - -

EN-423 SP6519

- - 0,05 - 0,13 0,05 - 0,11 - - - - - 0,05 - 0,08 0,05 - 0,08 0,05 - 0,10 0,05 - 0,11 - -

- - 0,04 - 0,10 0,04 - 0,09 - - - - - 0,05 - 0,07 0,05 - 0,07 0,05 - 0,08 0,05 - 0,09 - -

EN-41 X500

0,05 - 0,15 0,05 - 0,14 0,05 - 0,13 - 0,05 - 0,15 0,05 - 0,15 0,05 - 0,13 - - - - - - - -

0,05 - 0,12 0,05 - 0,11 0,05 - 0,11 - 0,05 - 0,12 0,05 - 0,12 0,05 - 0,11 - - - - - - - -

EN-41 SP6519

0,05 - 0,15 0,05 - 0,14 - - 0,05 - 0,15 0,05 - 0,15 0,05 - 0,13 - - - - - - - -

0,05 - 0,12 0,05 - 0,11 - - 0,05 - 0,12 0,05 - 0,12 0,05 - 0,11 - - - - - - - -

EN-41 MP91M

0,05 - 0,13 0,05 - 0,13 - - 0,05 - 0,15 0,05 - 0,15 0,05 - 0,13 - - - - - - - -

0,05 - 0,11 0,05 - 0,10 - - 0,05 - 0,12 0,05 - 0,12 0,05 - 0,11 - - - - - - - -

TN X500

0,15 - 0,18 0,15 -0,17 - - - - - - - - - - - - -

- - - - - - - - - - - - - - -

TN SP6519

0,15 - 0,18 0,15 - 0,17 - - - - - - - - - - - - -

- - - - - - - - - - - - - - -

TN MP91M

- - - - 0,15 - 0,18 0,15 - 0,18 0,15 - 0,17 - - - - - - - -

- - - - - - - - - - - - - - -

Note: HTA = High Temperature Alloys

5230VS09 Feeds f

(mm/ute)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Speed recommendations can be found on page 55.

Note: Above feed rates are calculated on centreline.

5230VS09

Recommended Feeds

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 54 4/25/14 4:36 PM

www.kennametal.com

 

130 - 270

 

130 - 295



140 - 345

115 - 240 115 - 260 120 - 305

 

100 - 210

 

100 - 230



105 - 270

75 - 160 75 - 175 80 - 205



50 - 100



50 - 110



50 - 130

 

115 - 250

 

115 - 270

100 - 220 105 - 235



50 - 110



50 - 120

 

120 - 280

 

140 - 295



145 - 365

105 - 205 110 - 240 115 - 285

95 - 170 100 - 220 105 - 260



23 - 48



23 - 55

21 - 44 22 - 48

24 - 51 25 - 55

35 - 73 36 - 79

Wear Resistance

Recommended Possible 

Speed v

(m/min)

5230VS Series

Speed min. - max.

Coolant Recommendation

CVD

X Grade

PVD

Standard

CVD

Standard

ISO Materials

Rm and

Hardness

X500 SP6519 MP91M

Unalloyed

Steel

<600 N/mm

<180 HBN

<950 N/mm

<280 HBN

Alloyed

Steel

700-950 N/mm

200-280 HBN

950-1200 N/mm

280-355 HBN

1200-1400 N/mm

355-415 HBN

Stainless

Steel

Austenitic + Ferritic

300 series

Martensitic

400 series

PH Stainless

Refractory

P.H.

Cast Iron

Grey

GG-Ft

Spheroidal-Ductile

GGG-FGS

Malleable

GTS - MN/MP

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

High

Temperature

Alloys

Iron Based

Cobalt Based

Nickel Based

Titanium Based

Hard

Materials

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

> 400 HBN

5230VS09

Recommended Speeds

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 55 4/25/14 4:36 PM

www.kennametal.com

031228 5230VS12-A063Z4R57 63 85 - 27 57 52 4 24 015270 F4011T 015241 T20 3,10

031229 5230VS12-A063Z4R94 63 124 - 27 94 - 4 40 015270 F4011T 015241 T20 3,10

031604 5230VS12-A080Z5R65 80 95 - 32 65 60 5 35 015270 F4011T 015241 T20 3,10

031605 5230VS12-A080Z5R110 80 143 - 32 110 - 5 60 015270 F4011T 015241 T20 3,10

031232 5230VS12-A100Z6R76 100 106 - 40 76 70 6 48 015270 F4011T 015241 T20 3,10

031233 5230VS12-A100Z6R133 100 165 - 40 133 - 6 84 015270 F4011T 015241 T20 3,10

031228

5230VS12-A063Z4R57

63 - - - - 21000

031229

5230VS12-A063Z4R94

63 - - - - 21000

031604

5230VS12-A080Z5R65

80 - - - - 18500

031605

5230VS12-A080Z5R110

80 - - - - 18500

031232

5230VS12-A100Z6R76

100 - - - - 16000

031233

5230VS12-A100Z6R133

100 - - - - 16000

5230VS12-A063Z4R57

015062 F3006T

013214 T9

031262 SB-3229

5230VS12-A063Z4R94 12 031263 SB-3230

5230VS12-A080Z5R65 10 031264 SB-3231

5230VS12-A080Z5R110 15 031265 SB-3232

5230VS12-A100Z6R76 12 031266 SB-3233

5230VS12-A100Z6R133 18 031267 SB-3234

5230VS12-A063Z4R57

031258 NLW-0.375 031268

M12-1.75 ISO x

30mm SHCS

80 100

5230VS12-A063Z4R94

5230VS12-A080Z5R65

031226 NLW-12SP 031269

M16-2 ISO x 40mm

SHCS

110 150

5230VS12-A080Z5R110

5230VS12-A100Z6R76

031259 NLW-16SP 031270

M20-2.5 ISO x 50mm

SHCS

120 180

5230VS12-A100Z6R133

max

5230VS12 Technical Information

(mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

5230VS12 Torque Values and Spare Parts

Cutter

Nord Lock Washer Mounting Bolt **Torque Values in Nm

EDP Description EDP Description Normal Condition Excessive Condition

5230VS12 Spare Parts

Cutter

Coolant control screw

Screwdriver

EDP

Steel Coolant Plug

Coolant Plug

tightening

Screw EDP Screw Qty. EDP Description

* Note: Please do not surpass the recommended max. a

for slotting.

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

Slotting*

No. of

utes

No. of

inserts

EDP EDP

Screw

Tightening

5230VS12 Shell Mill Fixation

** Torque values for mounting bolts. Excessive condition is when long reach extensions are required or when cutting

parameters are elevated to extreme parameters.

Shell Mills are supplied with inserts screws, coolant control screws, steel coolant plug, nord-lock washer and mounting screw.

Shell Mill Fixation

5230VS12

Chevron Long Edge Milling Cutter (Porcupine)

Flat

Facing Pitch

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 56 4/25/14 4:36 PM

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030717 SDHT120412EN-422 X500

12,70 12,70 4,76 1,20 0,05

030728 SDHT120412EN-422 SP6519

12,70 12,70 4,76 1,20 0,05

031218 SDHT120412EN-423 X500

- -

12,70 12,70 4,76 1,20 0,06

031321 SDHT120412EN-423 SP6519

12,70 12,70 4,76 1,20 0,06

014411 SDMT120412EN-41 X500

12,70 12,70 4,76 1,20 0,05

031480 SDMT120412EN-41 SP6519

12,70 12,70 4,76 1,20 0,05

017326 SDMT120412EN-41 MP91M

12,70 12,70 4,76 1,20 0,05

015233 SDMW120412TN X500

- -

12,70 12,70 4,76 1,20 0,15

034518 SDMW120412TN SP6519

- -

12,70 12,70 4,76 1,20 0,15

017328 SDMW120412TN MP91M

- -

12,70 12,70 4,76 1,20 0,15

SDHT12-422 SDHT12-423

SDMT12-41 SDMW12

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max* or a

max. and a

min. - max.

max.* a

max. 15% D**

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 63.

Note: Feed recommendations can be found on page 58. Speed recommendations can be found on page 59.

* Note: Please do not surpass the recommended max. a

for slotting as shown on the steel body page 56.

* Note: a

max. for proling is only possible when a

< 75% of the Diameter.

Note: For semi nishing, axial engagement

for slotting and radial engagement a

for proling should be max. 15% of the Diameter.

SDHT120412EN-423 to be used in unstable conditions.

5230VS12

Milling Inserts

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 57 4/25/14 4:36 PM

www.kennametal.com

EN-422 X500

- - 0,05 - 0,15 0,05 - 0,14 - - - - 0,05 - 0,10 0,05 - 0,10 0,05 - 0,11 0,05 - 0,14 - -

- - 0,05 - 0,12 0,05 - 0,11 - - - - 0,05 - 0,09 0,05 - 0,09 0,05 - 0,09 0,05 - 0,11 - -

EN-422 SP6519

- - 0,05 - 0,15 0,05 - 0,14 - - - - 0,05 - 0,10 0,05 - 0,10 0,05 - 0,11 0,05 - 0,14 - -

- - 0,05 - 0,12 0,05 - 0,11 - - - - 0,05 - 0,09 0,05 - 0,09 0,05 - 0,09 0,05 - 0,11 - -

EN-423 X500

- - - 0,05 - 0,14 - - - - 0,05 - 0,10 0,05 - 0,10 0,05 - 0,11 0,05 - 0,14 - -

- - - 0,05 - 0,11 - - - - 0,05 - 0,09 0,05 - 0,09 0,05 - 0,09 0,05 - 0,11 - -

EN-423 SP6519

- - 0,05 - 0,15 0,05 - 0,14 - - - - 0,05 - 0,10 0,05 - 0,10 0,05 - 0,11 0,05 - 0,14 - -

- - 0,05 - 0,12 0,05 - 0,11 - - - - 0,05 - 0,09 0,05 - 0,09 0,05 - 0,09 0,05 - 0,11 - -

EN-41 X500

0,05 - 0,17 0,05 - 0,16 0,05 - 0,15 - 0,05 - 0,17 0,05 - 0,17 0,05 - 0,16 - - - - - - - -

0,05 - 0,14 0,05 - 0,13 0,05 - 0,12 - 0,05 - 0,14 0,05 - 0,14 0,05 - 0,13 - - - - - - - -

EN-41 SP6519

0,05 - 0,17 0,05 - 0,16 - - 0,05 - 0,17 0,05 - 0,17 0,05 - 0,16 - - - - - - - -

0,05 - 0,14 0,05 - 0,13 - - 0,05 - 0,14 0,05 - 0,14 0,05 - 0,13 - - - - - - - -

EN-41 MP91M

0,05 - 0,17 0,05 - 0,16 - - 0,05 - 0,17 0,05 - 0,17 0,05 - 0,16 - - - - - - - -

0,05 - 0,14 0,05 - 0,13 - - 0,05 - 0,14 0,05 - 0,14 0,05 - 0,13 - - - - - - - -

TN X500

0,15 - 0,20 0,15 - 0,18 - - - - - - - - - - - - -

- - - - - - - - - - - - - - -

TN SP6519

0,15 - 0,20 0,15 - 0,18 - - - - - - - - - - - - -

- - - - - - - - - - - - - - -

TN MP91M

- - - - 0,15 - 0,20 0,15 - 0,20 0,15 - 0,18 - - - - - - - -

- - - - - - - - - - - - -

5230VS12 Feeds f

(mm/ute)

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Note: HTA = High Temperature Alloys

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Shoulder/

Proling

Slotting

Speed recommendations can be found on page 59.

Note: Above feed rates are calculated on centreline.

5230VS12

Recommended Feeds

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 

130 - 270

 

130 - 295



140 - 345

115 - 240 115 - 260 120 - 305

 

100 - 210

 

100 - 230



105 - 270

75 - 160 75 - 175 80 - 205



50 - 100



50 - 110



50 - 130

 

115 - 250

 

115 - 270

100 - 220 105 - 235



50 - 110



50 - 120

 

120 - 280

 

140 - 295



145 - 365

105 - 205 110 - 240 115 - 285

95 - 170 100 - 220 105 - 260



23 - 48



23 - 55

21 - 44 22 - 48

24 - 51 25 - 55

35 - 73 36 - 79

Wear Resistance

Recommended Possible 

Speed v

(m/min)

5230VS Series

Speed min. - max.

Coolant Recommendation

CVD

X Grade

PVD

Standard

CVD

Standard

ISO Materials

Rm and

Hardness

X500 SP6519 MP91M

Unalloyed

Steel

<600 N/mm

<180 HBN

<950 N/mm

<280 HBN

Alloyed

Steel

700-950 N/mm

200-280 HBN

950-1200 N/mm

280-355 HBN

1200-1400 N/mm

355-415 HBN

Stainless

Steel

Austenitic + Ferritic

300 series

Martensitic

400 series

PH Stainless

Refractory

P.H.

Cast Iron

Grey

GG-Ft

Spheroidal-Ductile

GGG-FGS

Malleable

GTS - MN/MP

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

High

Temperature

Alloys

Iron Based

Cobalt Based

Nickel Based

Titanium Based

Hard

Materials

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

> 400 HBN

5230VS12

Recommended Speeds

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5 2,50 2,30 5 3,15 2,30 5 4,00 2,30 5 5,00 2,30

10 5,00 1,66 10 6,30 1,66 10 8,00 1,66 10 10,00 1,66

15 7,5 1,40 15 9,45 1,40 15 12,00 1,40 15 15,00 1,40

20 10,00 1,25 20 12,60 1,25 20 16,00 1,25 20 20,00 1,25

25 12,50 1,16 25 15,75 1,16 25 20,00 1,16 25 25,00 1,16

35 17,50 1,05 35 22,05 1,05 35 28,00 1,05 35 35,00 1,05

50 - 100 25,00 - 50,00 1,00 50 - 100 31,50 - 63,00 1,00 50 - 100 40,00 - 80,00 1,00 50 - 100 50,00 - 100,00 1,00

0,15

0,13

0.6°

50 2

63 2

80 3

100 3

Cutter

Diameter (mm)

No. of Wiper

Inserts

Correction Coefficient Chart

Cutter Ø 50mm Cutter Ø 63mm Cutter Ø 80mm Cutter Ø 100mm

% a

(mm)

Coefficient

Factor

% a

(mm)

Coefficient

Factor

% a

(mm)

Coefficient

Factor

% a

(mm)

Coefficient

Factor

Wiper pocket positions are in

front and angled to allow facing.

Non wiper pocket

positions are set

back & square

to axis to give a

true 90 degree

approach.

Pockets setting difference

between wiper and non-

wiper inserts.

Note: The true cutter

diameter is measured at

the non-wiper pockets.

Wiper pockets are

identified with a W

engraved on the

face of the body.

The 5230VS cutter series is designed with

wiper pockets which provide a much better

face surface finish. The non-wiper pockets

generate the 90° corner. The same inserts

can be utilised in all pockets.

The chart above shows the

multiplication factor for the feed

rate based on the percentage

of the radial engagement of the

cutter diameter.

Example: A 50mm diameter cutter using 5,00mm radial engagement (a

) = 10% of the cutter diameter.

At 10%, your coefficient is 1,66 (see above table); therefore you must multiply your feed rate by 1,66 for correcting the feed for profiling.

Calculation of the average chip thickness in relation with the a

(Radial Engagement) if a

is less than 50% of dia.

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Radial engagement

= Feed per tooth

d = Cutter diameter

= h

Formula: Programme Feed Rate (f

)

5230VS Series

Technical Information

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1. Remove coolant plug. (Note: Ensure the nord lock washer is retained to the bottom of the coolant plug.)

2. Fit the cutter body to the shell mill adapter and secure using the mounting bolt supplied with the cutter.

Note: The mounting bolt must be properly torqued to the specied torque setting shown in the above chart in (page 62) Detail 1.

3. Ret coolant plug ensuring nord lock washer is present and in the proper location on the bottom of the coolant plug.

A small amount of grease can be used to hold the nord lock washer in place.

4. Tighten coolant plug with specied torque setting shown in the above chart in (page 62) Detail 2.

5. Note: If axial depth of cut (a

) is less then maximum a

of the cutter, then F3006T coolant control screws supplied

separately can be used to block coolant holes forcing more coolant to the front of the cutter. If these screws are used,

please secure with loctite or similar product.

MOUNTING SCREW

M12-1.75 ISO 30MM SHCS

REFIT COOLANT

PLUG ENSURING

NORD LOCK WASHER

IS PRESENT AND

ASSEMBLE AS THIS

PICTURE WITH GREASE.

Serrations

Open

Serrations

COOLANT PLUG

SB-3230

NORD LOCK WASHER

NLW-.375

CUTTER BODY

5230VS12-A063Z4R94

Example of cutter: 5230VS12-A063Z4R94 assembly

5230VS09 and VS12 Fitting Instructions for Shell Mill Cutters

NOTE: All Shell Mill 5230VS09 and VS12 Chevron Porcupine Cutters are supplied

assembled with mounting bolt, nord lock washer and steel coolant plug.

Please follow the instructions below to disassemble the cutter, attach the cutter to a

shell mill adapter and reassemble coolant plug. It is very important to use the proper

torque when reassembling the cutter with the mounting bolt, nord lock washer and

coolant plug.

5230VS Series

Technical Information

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5230VS09-A050Z4R51

M12-1.75 ISO x 30mm

SHCS

80 100

SB-3413

5230VS09-A050Z4R80 SB-3621

5230VS12-A063Z4R57

M12-1.75 ISO x 30mm

SHCS

80 100

SB-3229

5230VS12-A063Z4R94 SB-3230

5230VS12-A080Z5R65

M16-2 ISO x 40mm

SHCS

110 150

SB-3231

5230VS12-A080Z5R110 SB-3232

5230VS12-A100Z6R76

M20-2.5 ISO x 50mm

SHCS

120 180

SB-3233

5230VS12-A100Z6R133

SB-3234

5230VS12 Detail 1 Detail 2

Cutter

Mounting Bolt

Description

**Torque Values in Nm for Mounting Bolt

Coolant Plug

Description

Coolant Plug

tightening

Normal

Condition

Excessive

Condition

5230VS09 Detail 1 Detail 2

Cutter

Mounting Bolt

Description

**Torque Values in Nm for Mounting Bolt

Coolant Plug

Description

Coolant Plug

tightening

Normal

Condition

Excessive

Condition

Torque values for mounting bolts

Excessive condition is when long reach extensions are required or when cutting parameters are elevated to

extreme parameters.

5230VS

Technical Information

Hex Keys

M12 = Hex Key Size 10

M16 = Hex Key Size 14

M20 = Hex Key Size 17

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K N

Material Guide – Key to Recommended Inserts

Material Designation

Alloyed Steels PH Stainless Aluminum & Alloys High Temp. Alloys Hard MaterialsUnalloyed Steels Stainless Steels Cast Irons

5230 Geometries

5230 Grades

-41

This general purpose utility geometry

has a positive cutting action and

reinforced cutting edge for medium

roughing and semi-ﬁnishing

applications.

-422

This positive geometry features

an 11º chip angle and an “E” edge

preparation for roughing and semi-

ﬁnishing applications in difﬁcult to

machine materials.

X500

MP91M

Coating Type: CVD, TiN-TiC-TiN,

X-Grade™ Technology

High level of shock resistance; operates

at the low to medium cutting speeds;

high metal removal rates while retaining

a secure cutting edge.

Coating Type: CVD, TiN-MT-TiCN-Al2O3

With its Aluminium Oxide coating, this

grade is recommended every time wear

characteristics are more important than

toughness.

-423

A strong positive geometry featuring a

smaller primary angle and a small controlled

hone to reduce cutting pressures, followed

by a higher secondary angle to allow free

cutting of the chip without rubbing on the

insert rake face. Chip ﬂow compresses the

chip for easy evacuation.

SP6519

Coating Type: PVD, TiAlN

This grade features a combination of a

tough substrate with a new generation

of TiAlN super nano coating, making

it virtually free of residual stress

and extremely hard for unmatched

performance.

-TN

This geometry is a ﬂat top design with

a strong T-land edge preparation for

preventing chipping in unstable conditions.

It has a smaller edge preparation which

reduces machine power consumption.

5230 Geometries & Grades

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5505 Ball Nose Contour Milling

Contour Milling of Mild Steels to

High Temperature Superalloys

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5505VX State of the Art Ball Nose Cutters

• Reinforced design for heavy machining

• High volume of chip cutting

• Excellent chip control and evacuation

Weldon

20mm – 50mm

Cylindrical

16mm – 32mm

Modular

16mm – 32mm

5505VX Ball Nose Cutters are ideal for roughing and semi-ﬁnishing

of proﬁles and complex contours in Steel, Alloyed Steel, Stainless

Steel, High Temperature Alloys and Cast Iron.

• One grade, one geometry does it all

• Helical insert design and rigid ﬁxation for increased

speeds and feeds

• Double edge insert is indexable for reduced inventory

• Slotting to full radius

Case History

Material: Stainless Steel 403

Cutter: 5505VX (25mm Cutter)

Component: Turbine Blade

Industry: Power Generation

Insert Grade: SP6519

RPM: 2293

Cutting Speed V

: 183 m/min

Feed per Tooth f

: 0,28mm

Feed Rate: 1285 mm/min

Depth of cut a

: 3,18mm

40% Increase in Productivity

5505 Ball Nose Contour Mills

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5505VX Heavy Duty Ball Nose Cutters

Modular system absorbs vibrations under

high length/diameter ratio

One insert geometry for

all materials

Helical insert design

for increased speeds &

feeds

Indexable double edge insert

Strong thick inserts ideal for

medium to heavy roughing

Periphery ground insert generates

a perfect radius size from the top

to the center without facet during

slotting

Axial retention screw for

added security

5505 Ball Nose Contour Mills

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030849 5505VX16SA016R25 16 25 M8 8.5 16 2 031448 FP3006T 031451 TP8 1,80

030850 5505VX20SA020R35 20 35 M10 10.5 20 2 030672 FP3007T 031451 TP8 1,80

030851 5505VX25SA025R40 25 40 M12 12.5 25 2 015262 D4010T 015240 T15 3,10

030852 5505VX32SA032R50 32 50 M16 17.0 32 2 015266 D5013T 015241 T20 6,00

032133 5505VX20WA020R34 20 106 34 25 20 2 030672 FP3007T 031451 TP8 1,80

030840 5505VX25WA025R60 25 116 60 25 25 2 015262 D4010T 015240 T15 3,10

032132 5505VX25WA025R69 25 150 69 32 25 2 015262 D4010T 015240 T15 3,10

030842 5505VX32WA032R75 32 130 75 32 32 2 015266 D5013T 015241 T20 6,00

030843 5505VX32WA032R100 32 160 100 32 32 2 015266 D5013T 015241 T20 6,00

030844 5505VX40WA040R100 40 170 100 40 40 2 029640 D6014T 015241 T20 10,50

030845 5505VX40WA040R150 40 220 150 40 40 2 029640 D6014T 015241 T20 10,50

030846 5505VX50WA050R100 50 170 100 40 50 2 029641 F8017S 018288 KH5005 24,50

030847 5505VX50WA050R150 50 230 150 50 50 2 029641 F8017S 018288 KH5005 24,50

030982 5505VX16CA20/016R30 16 180 30 20 16 2 031448 FP3006T 031451 TP8 1,80

030983 5505VX20CA25/020R40 20 200 40 25 20 2 030672 FP3007T 031451 TP8 1,80

030984 5505VX25CA025R55 25 250 55 25 25 2 015262 D4010T 015240 T15 3,10

030985 5505VX25CA32/025R55 25 250 55 32 25 2 015262 D4010T 015240 T15 3,10

030986 5505VX32CA032R65 32 250 65 32 32 2 015266 D5013T 015241 T20 6,00

Product Dimensions (mm) Spares

EDP Item Description D L/H M d

max

No. of

Teeth

EDP EDP

Screw

Tightening

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

No. of

Teeth

EDP EDP

Screw

Tightening

5505VX Weldon Shank

5505VX Cylindrical Shank

5505VX Modular Head

Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 74.

Depth of Cut (

)

Modular Head

Cylindrical Shank

Weldon Shank

Note: Do not remove the radial screw; this is a xed location for the insert see page 72.

5505VX

Ball Nose Milling Cutter

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032133 5505VX20WA020R34 - 85 - - - 34750

030840 5505VX25WA025R60 - 85 - - - 30500

032132 5505VX25WA025R69 - 85 - - - 30500

030842 5505VX32WA032R75 - 85 - - - 23250

030843 5505VX32WA032R100 - 85 - - - 23250

030844 5505VX40WA040R100 - 85 - - - 17250

030845 5505VX40WA040R150 - 85 - - - 17250

030846 5505VX50WA050R100 - 85 - - - 17250

030847 5505VX50WA050R150 - 85 - - - 17250

030982 5505VX16CA20/016R30 - 85 - - - 54000

030983 5505VX20CA25/020R40 - 85 - - - 34750

030984 5505VX25CA025R55 - 85 - - - 30500

030985 5505VX25CA32/025R55 - 85 - - - 30500

030986 5505VX32CA032R65 - 85 - - - 23250

030849 5505VX16SA016R25 - 85 - - - 54000

030850 5505VX20SA020R35 - 85 - - - 34750

030851 5505VX25SA025R40 - 85 - - - 30500

030852 5505VX32SA032R50 - 85 - - - 23250

5505VX Technical Information (mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

5505VX

Ball Nose Milling Cutter

Ramping

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16 R-F SP6519 0,06 - 0,15 0,06 - 0,13 0,04 - 0,11 0,04 - 0,10 0,06 - 0,15 0,06 - 0,15 0,06 - 0,15 - - 0,04 - 0,08 0,04 - 0,08 0,04 - 0,08 0,04 - 0,10 - -

20 R-F SP6519 0,06 - 0,17 0,06 - 0,15 0,04 - 0,13 0,04 - 0,12 0,06 - 0,17 0,06 - 0,17 0,06 - 0,17 - - 0,04 - 0,10 0,04 - 0,10 0,04 - 0,10 0,04 - 0,12 - -

25 R-F SP6519 0,06 - 0,20 0,06 - 0,18 0,04 - 0,16 0,04 - 0,15 0,06 - 0,20 0,06 - 0,20 0,06 - 0,20 - - 0,04 - 0,13 0,04 - 0,13 0,04 - 0,13 0,04 - 0,15 - -

32 R-F SP6519 0,06 - 0,22 0,06 - 0,20 0,04 - 0,18 0,04 - 0,17 0,06 - 0,22 0,06 - 0,22 0,06 - 0,22 - - 0,04 - 0,15 0,04 - 0,15 0,04 - 0,15 0,04 - 0,17 - -

40 R-F SP6519 0,06 - 0,24 0,06 - 0,22 0,04 - 0,20 0,04 - 0,19 0,06 - 0,24 0,06 - 0,24 0,06 - 0,24 - - 0,04 - 0,17 0,04 - 0,17 0,04 - 0,17 0,04 - 0,19 - -

50 R-F SP6519 0,06 - 0,27 0,06 - 0,25 0,04 - 0,23 0,04 - 0,22 0,06 - 0,27 0,06 - 0,27 0,06 - 0,27 - - 0,04 - 0,20 0,04 - 0,20 0,04 - 0,20 0,04 - 0,22 - -

030737 XPNT16/160308.R-F SP6519 - 7,40 17,40 3,18 8,00 0,04

030743 XPNT20/20T306.R-F SP6519

- 9,00 20,85 3,97 10,00 0,04

030746 XPNT25/250408.R-F SP6519

- 11,00 26,00 4,76 12,50 0,04

030749 XPNT32/320612.R-F SP6519

- 14,10 33,40 6,35 16,00 0,04

030755 XPNT40/40T716.R-F SP6519

- 18,00 41,84 7,95 20,00 0,04

030758 XPNT50/50T716.R-F SP6519

22,25 52,86 7,95 25,00 0,04

XPNT-F

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max.* a

e /

max. a

e /

max.

10% of the

cutter diameter

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 73.

5505VX Feeds f

(mm/tooth)

Tool Diameter

Geometry

Grade

Operation

Unalloyed

Steel

Alloyed

Steel

Stainless

Steel

Stainless Steel

Refractory PH

Gray

Iron

Spheroidal-

Ductile Iron

Malleable

Iron

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

HTA Iron

Based Alloys

HTA Cobalt

Based Alloys

HTA Nickel

Based Alloys

HTA Titanium

Based Alloys

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

>400 HBN

Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max.

Contouring

Note: HTA = High Temperature Alloys

Speed recommendations can be found on page 71.

* Note: a

max. is dependent on several insert sizes, see steel cutter page 84 for a

max.

5505VX

Milling Inserts & Recommended Feeds

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 

130 - 295

115 - 260

 

100 - 230

75 - 175



50 - 110

 

115 - 270

105 - 235



50 - 120

 

140 - 295

110 - 240

100 - 220



23 - 55

22 - 48

25 - 55

36 - 79

Recommended Possible 

Speed v

(m/min)

5505VX Series

Speed min. - max.

Coolant Recommendation

PVD

Standard

ISO Materials

Rm and

Hardness

SP6519

Unalloyed

Steel

<600 N/mm

<180 HBN

<950 N/mm

<280 HBN

Alloyed

Steel

700-950 N/mm

200-280 HBN

950-1200 N/mm

280-355 HBN

1200-1400 N/mm

355-415 HBN

Stainless

Steel

Austenitic + Ferritic

300 series

Martensitic

400 series

PH Stainless

Refractory

P.H.

Cast Iron

Grey

GG-Ft

Spheroidal-Ductile

GGG-FGS

Malleable

GTS - MN/MP

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

High

Temperature

Alloys

Iron Based

Cobalt Based

Nickel Based

Titanium Based

Hard

Materials

Hard Steel

>1400 N/mm

>415 HBN

Chilled Cast Iron

>1400 N/mm

> 400 HBN

5505VX

Recommended Speeds

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5505VX Technical Information

Please do not try to remove

this screw. This screw is

glued into the body to keep

the inserts in the correct

position.

To find programmed feedrate: f

where:

= Feed per tooth

= Average chip thickness

= Insert radius

= Radial Depth of Cut

= Axial Depth of Cut

Average chip thickness: h

- r - a

( )

- r - a

( )

x x

- r - a

( )

- r - a

( )

Working Diameter:

where: D

= Working Diameter

r = Cutter radius

= Axial Depth of Cut

= 2 x r

- (r -a

)

5505VX

Technical Information

KMST-009_ExpFocusBroMetricUK_48-IBC.indd 72 4/25/14 4:42 PM

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K N

Material Guide – Key to Recommended Inserts

Material Designation

Alloyed Steels PH Stainless Aluminum & Alloys High Temp. Alloys Hard MaterialsUnalloyed Steels Stainless Steels Cast Irons

Ball Nose Geometry

Ball Nose Grade

SP6519

-F

Coating Type: PVD, TiAlN

The combination of a tough substrate with a new generation of TiAlN super nano coating, makes this

new PVD coating virtually free of residual stress and extremely hard for unmatched performance.

Primarily used in Stainless Steel, High Temperature Alloys & Titanium with stable conditions. Also can be

used in Steel, Steel Alloys and Cast Irons.

This geometry is a roughing ball nose fully ground insert for roughing and semi-ﬁnishing of all materials

except Aluminium. This geometry is designed with chip grooves for better chip control.

Material: Titanium 6-4

Component: Valve Body

Industry: Oil & Gas

Cutter: 5505VX (25mm Cutter)

Insert Grade: SP6519

RPM: 1469

Cutting Speed V

: 115 m/min

Feed per Tooth f

: 0,135mm

Feed Rate: 395,3 mm/min

Depth of cut a

: 1,5mm

Case History

Helical Interpolation Doubled Productivity

5505 Ball Nose Contour Mills

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030624 M-13-M8-CA16-090 90 40 16 13 8,50 M8

030625 M-13-M8-CA16-110 110 60 16 13 8,50 M8

030626 M-13-M8-CA16-130 130 80 16 13 8,50 M8

030627 M-13-M8-CA16-170 170 120 16 13 8,50 M8

030628 M-18-M10-CA20-110 110 60 20 18 10,50 M10

030629 M-18-M10-CA20-130 130 80 20 18 10,50 M10

030630 M-18-M10-CA20-170 170 120 20 18 10,50 M10

030631 M-18-M10-CA20-190 190 140 20 18 10,50 M10

030632 M-21-M12-CA25-131 131 75 25 21 12,50 M12

030633 M-21-M12-CA25-156 156 100 25 21 12,50 M12

030634 M-21-M12-CA25-181 181 125 25 21 12,50 M12

030635 M-21-M12-CA25-206 206 150 25 21 12,50 M12

030636 M-21-M12-CA25-231 231 175 25 21 12,50 M12

030637 M-29-M16-CA32-160 160 100 32 29 17,00 M16

030638 M-29-M16-CA32-210 210 150 32 29 17,00 M16

030639 M-29-M16-CA32-260 260 200 32 29 17,00 M16

030640 M-29-M16-CA32-310 310 250 32 29 17,00 M16

Product Dimensions (mm)

EDP Item Description L L

D D

Technical Advice

M Modular adapter

13 Diameter in front of the modular shank (D)

M8 Metric Thread (M)

CA16 Cylindrical shank diameter 16mm with through coolant

90 Total length of the body

Shank Extension

Cylindrical shank extensions can be used with all modular heads found in several product

family series within this catalogue.

These extensions have the industry standard of metric threads.

Note: Order example with cylindrical shank: M-13-M8-CA16-090

Cylindrical Shank Extensions for Modular Heads

Anti-Vibration Tungsten Alloy with Through Coolant

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5720 Patented Proﬁle Pocket

Milling: Aluminium

Taking extreme high speed aluminium

machining to the highest level

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5720 Patented Series High Speed Aluminium Cutters

Extreme Metal Removal to ﬁt your application

• Especially designed for machining pockets and proﬁles on

Aluminium and Aluminium Alloys

• The 5720 is designed, manufactured and tested in accordance

with EN ISO 15641:2001 to ensure maximum stability in high

speed applications

• Each features internal coolant allowing better chip evacuation

and higher feed rates

• The pockets are reinforced to allow for heavy feeding and safe

ramping during machining

• Excellent tools for thin-walled machining

• HSK specials available upon request

Cylindrical Shank and special HSK Integral Shanks are balanced

to G6.3 @ 30000 RPM for diameters up to 50mm. Diameters larger

than 50mm are balanced to G6.3 @ 24000 RPM.

5720 inserts: 12 different radii are available, each with the same

cutting depth capacity of 16mm

5720 Up to 51000 RPM

Cylindrical

25mm – 32mm

Shell

40mm – 80mm

Modular

25mm – 32mm

5720 Profile Pocket Milling: Aluminium

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Internal coolant

for maximum chip

evacuation

Inserts with different radii are held

without losing any gauge height of

the cutter length

12 different insert radii are available,

each with a 16mm cutting depth

5720 Patented Series Extreme High Speed Aluminium Cutters

Cylindrical Shank designed

and balanced to G6.3 at

30000 RPM

Capable of operating up

to 51000 RPM

Flute engineered for maximum

chip evacuation

Excellent tool for thin-

walled machining

5720 Profile Pocket Milling: Aluminium

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034616 5720VZ16SA025Z2R50 25 50 M12 12,50 16 2 030820 DP5009A 030819 TP20 6,00

034618 5720VZ16SA032Z2R50 32 50 M16 17 16 2 030820 DP5009A 030819 TP20 6,00

031639 5720VZ16SA032Z3R50 32 50 M16 17 16 3 030820 DP5009A 030819 TP20 6,00

034614 5720VZ16CA025Z2R75 25 131 75 25 16 2 030820 DP5009A 030819 TP20 6,00

034617 5720VZ16CA032Z2R75 32 135 75 32 16 2 030820 DP5009A 030819 TP20 6,00

034640 5720VZ16CA032Z3R75 32 135 75 32 16 3 030820 DP5009A 030819 TP20 6,00

034619 5720VZ16-A040Z03R 40 45 - 16 16 3 030820 DP5009A 030819 TP20 6,00

031325 5720VZ16-A050Z03R 50 45 - 22 16 3 030820 DP5009A 030819 TP20 6,00

031326 5720VZ16-A050Z04R 50 45 - 22 16 4 030820 DP5009A 030819 TP20 6,00

031328 5720VZ16-A063Z05R 63 45 - 22 16 4 030820 DP5009A 030819 TP20 6,00

031327 5720VZ16-A063Z04R 63 45 - 22 16 5 030820 DP5009A 030819 TP20 6,00

031329 5720VZ16-A080Z04R 80 50 - 27 16 4 030820 DP5009A 030819 TP20 6,00

031330 5720VZ16-A080Z05R 80 50 - 27 16 5 030820 DP5009A 030819 TP20 6,00

Product Dimensions (mm) Spares

EDP Item Description D L/H M d

max

No. of

Teeth

Insert radius

range

EDP EDP

Screw

Tightening

Nm*

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

No. of

Teeth

Insert radius

range

EDP EDP

Screw

Tightening

Nm*

5720VZ16 Cylindrical Shank - Coarse and Medium Pitch

Facet to 6,00

5720VZ16 Shell Mill Fixation

- Coarse and Medium Pitch

Facet to 6,00

5720VZ16 Modular Head - Coarse and Medium Pitch

Facet to 6,00

Cylindrical Shank

Modular Head

Shell Mill Fixation

Depth of Cut (

)

Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 74.

* It is important to change the screw each time the insert is changed to ensure the highest security.

A dynamometric key and the right torque value are important. See above for the correct torque information.

* It is important to change the screw each time the insert is changed to ensure the highest security.

A dynamometric key and the right torque value are important. See above for the correct torque information.

5720VZ16

Profiling / Pocketing Milling Cutters

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034614

5720VZ16CA025Z2R75

14.5*

29,5 48,0 4,00 50000

034617

5720VZ16CA032Z2R75

11.4*

43,5 62,0 4,00 41500

034640

5720VZ16CA032Z3R75

11.4*

43,5 62,0 4,00 41500

034619

5720VZ16-A040Z3R

7.6*

59,5 78,0 4,00 36500

031325

5720VZ16-A050Z03R

7.9*

79,5 98,0 4,00 30000

031326

5720VZ16-A050Z4R

7.9*

79,5 98,0 4,00 30000

031328

5720VZ16-A063Z05R

5.9*

105,5 124,0 4,00 26000

031327

5720VZ16-A063Z4R

5.9*

105,5 124,0 4,00 26000

031329

5720VZ16-A080Z04R

4.4*

139,5 158,0 4,00 23000

031330

5720VZ16-A080Z05R

4.4*

139,5 158,0 4,00 23000

034616

5720VZ16SA025Z2R50

14.5*

29,5 48,0 4,00 50000

034618

5720VZ16SA032Z2R50

11.4*

43,5 62,0 4,00 41500

031639

5720VZ16SA032Z3R50

11.4*

43,5 62,0 4,00 41500

5720VZ Technical Information (mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

* Max. ramping angle for insert is calculated with facet

Find the different ramping angles for all available insert radii on technical information page 81.

Radial depth of cut 0,20mm up to full cutter diameter.

These tools have been designed, manufactured and tested in accordance with

EN ISO standard 15641:2001.

These tools are stocked without an electronic chip.

Note: If using a insert with radius, then the facing pitch for the 5702VZ cutter is equal to the

cutting diameter (D) minus 2 x chosen radius.

Cylindrical Shanks or Special HSK Integral Shanks are designed and balanced to G6.3 at

30,000 RPM for diameters 50mm and below. Diameters larger then 50mm are balanced to

G6.3 at 24,000 rpm.

Cylindrical Shank tools mounted in a shrink t holder or any other mill chuck holder + inserts +

screws must be re-inspected for balance as an assembly by the end user when at or

exceeding 8,000 rpm. End user must balance the assembly to a G6.3 value minimum.

Shell Mills and Modular Heads are not balanced. These tools must be re-inspected for

balance as an assembly, cutter + adapter + inserts + screws by the end user when at or

exceeding 8,000 rpm. End user must balance the assembly to a G6.3 value minimum.

Additional Balancing and Torque values can be found in the technical section pages 82.

5720VZ16

Profiling / Pocketing Milling Cutters

Ramping Helical

Interpolation

Facing Pitch

Flat

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030927 ZDET16M5PDFR-721 GH1 11,30 22,92 5,00 0,02

031384 ZDET16M504FR-721 GH1

11,30 22,92 5,00 0,40 0,02

030928 ZDET16M508FR-721 GH1

11,30 22,92 5,00 0,80 0,02

031385 ZDET16M512FR-721 GH1

11,30 22,92 5,00 1,20 0,02

030929 ZDET16M516FR-721 GH1

11,30 22,92 5,00 1,60 0,02

030930 ZDET16M520FR-721 GH1

11,30 22,92 5,00 2,00 0,02

030931 ZDET16M525FR-721 GH1

11,30 22,92 5,00 2,50 0,02

030932 ZDET16M530FR-721 GH1

11,30 22,92 5,00 3,00 0,02

030933 ZDET16M532FR-721 GH1

11,30 22,92 5,00 3,20 0,02

030934 ZDET16M540FR-721 GH1

11,30 22,92 5,00 4,00 0,02

030935 ZDET16M550FR-721 GH1

11,30 22,92 5,00 5,00 0,02

030936 ZDET16M560FR-721 GH1

11,30 22,92 5,00 6,00 0,02

ZDET16-721

14mm FR-721 GH1

0,02 - 0,25 0,02 - 0,20



400 - 3050

295 - 2440

Recommended Possible 

Speed v

(m/min)

5720VZ Series

K10-K20/C3 - C2 ISO / ANSI

Speed min. - max.

Coolant Recommendation

Uncoated Micrograin

ISO Materials

Rm and

Hardness

GH1

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

5720VZ Feeds f

(mm/tooth)

Size

Geometry

Grade

Operation

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

Min. - Max. Min. - Max.

Prole/ Pocketing

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max. a

min. - max. a

min. - max.

16* 1,00 - 5,00 0,20 - 1,00

Facet

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 84.

* Max. possible a

of 16mm and a

the full diameter (depending on the application).

* For Slotting applications with 5720VZ16 series please see recommendations for maximum a

on page 81 .

5720VZ16

Milling Inserts, Recommended Feeds & Speeds

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25 2 1560

32 2 3226

32 3 2056

40 3 5184

50 3 7921

50 4 8641

63 4 13307

63 5 13609

80 4 16898

80 5 21123

25,0 14.50 17.30 9.40 9.60 18.80 18.90 9.00 11.20 7.30

32.0 11.40 11.90 11.90 12.20 12.40 12.40 13.10 13.80 13.40

40,0 7.60 7.80 7.80 8.00 8.10 8.10 8.50 8.80 9.10

50,0 7.90 7.20 7.30 7.90 7.60 7.60 8.90 9.00 9.25

63,0 5.90 5.40 5.50 5.80 5.60 5.60 6.90 6.60 6.65

80,0 4.40 4.00 4.10 4.30 4.20 4.20 5.10 4.80 4.90

25 2 7,50

32 2 11,00

32 3 6,00

40 3 9,00

50 3 11,00

50 4 9,00

63 4 11,00

63 5 9,00

80 4 11,00

80 5 11,00

Possible Max. a

Slotting

Chart for maxium a

when slotting with 5720VZ16 series

Diameter (mm) No. of Inserts

max (mm)

5720VZ16 Ramp Angle °

Insert ZDET16M5…FR-721 (Radius mm)

Cutter Dia. (mm) PDFR

to R1,20 R1,60

R2,00

R2,50 R3,00 R3,20

R4,00 R5,00 R6,00

Possible Metal Removal

Calculated with 24000 RPM

Cutter dia. Z Qcm

/min

= h

Calculation of the average chip thickness in relation with the a

(Radial Engagement) if a

is less than 50% of Dia.

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Radial engagement

= Feed per tooth

d = Cutter diameter

Formula: Programme Feed Rate (f

)

The chart above shows total metal removal

capacity (based on 24,000 RPM) by cutter

diameter and number of teeth.

The maximum RPM is engraved on all cutter

bodies.

max in connection with: The cutter

diameter, rigidity of the cutter, rigidity of the

machine and the size of the ute.

5720VZ16

Technical Information

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1050 0.05 0.25 0.4 0.5 0.05 0.05 - - - - - H14 105 D A

600 - 3000 0,2

1100 0.05~0.20 Si+Fe1.0max 0.05 - 0.1 - - - - - H14 90 D A

Al-Cu

2011 50.~60. 0.4 0.7 - - 0.3 - - 0.2 0.6 - T3 310 A A

400 - 2500 0,25

2014 3.9~5.0 0.5~1.2 0.7 0.4~1.2 0.2~0.8 0.25 0.1 0.15 - - - T6 430 B A

2017 3.5~4.5 0.2~0.8 0.7 0.4~1.0 0.4~0.8 0.25 0.1 0.15 - - - T4 390 B A

2024 3.8~4.9 0.5 0.5 0.3~0.9 1.2~1.8 0.25 0.1 0.15 - - - T4 465 B A

2218 3.5~4.5 0.9 1 0.2 1.2~1.8 0.25 0.1 - - - Ni1.7~2.3 T72 331 B B

2224 3.8~4.4 0.12 0.15 0.30~0.9 1.2~1.8 0.25 0.1 0.15 - - - A A

Al-Mn

3003 0.05~0.20 0.6 0.7 1.0~1.5 - 0.1 - - - - - H14 140 D B 200 - 2500 0,2

Al-Si

4032 0.5~1.3 11.0~13.5 1 - 0.8~1.3 0.25 0.1 - - - Ni0.5~1.3 T6 379 B D 200 - 1000 0,18

Al-Mg

5052 0.1 0.25 0.4 0.1 2.2~2.8 0.1 0.15~0.35 - - - - H14 260 C A

400 - 3000 0,25

H34

5056 0.1 0.3 0.4 0.05~0.20 4.5~5.6 0.1 0.05~0.20 - - - - H12 300 C A

H32

5083 0.1 0.4 0.4 0.4~1.0 4.0~4.9 0.25 0.05~0.25 0.15 - - - H112 335 C A

5086 0.1 0.4 0.5 0.20~0.7 3.5~4.5 0.25 0.05~0.25 0.15 - - - H32 300 C A

H116

Al-Mg-Si

6061 0.15~0.40 0.4~0.8 0.7 0.15 0.8~1.2 0.25 0.04~0.35 0.15 - - - T6 300 C B

400 - 2500 0,2

6063 0.1 0.2~0.6 0.35 0.1 0.45~0.9 0.1 0.1 0.1 - - - T5 200 C B

6070 0.15~0.40 1.0~1.7 0.5 0.40~1.0 0.50~1.2 0.25 0.1 0.15 - - - T6 379 C C

6151 0.35 0.6~1.2 1 0.2 0.45~0.8 0.25 0.15~0.35 0.15 - - - T6 C C

6262 0.15~0.40 0.4~0.8 0.7 0.15 0.8~1.2 0.25 0.04~0.14 0.15 0.4 0.7 - T9 400 B B

6351 0.1 0.7~1.3 0.5 0.4~0.8 0.40~0.8 0.2 - 0.2 - - - T6 310 D C

6463 0.2 0.20~0.6 0.15 0.05 0.45~0.9 0.05 - - - - - T6 241 C B

Al-Zn

7001 1.6~2.6 0.35 0.4 0.2 2.6~3.4 6.8~8.0 0.18~0.35 0.2 - - - O B A

400 - 3000 0,25

7003 0.2 0.3 0.35 0.3 0.50~1.0 5.0~6.5 0.2 0.2 - -

Zr0.05~0.25

T5 400 B A

7050 2.0~2.6 0.12 0.15 0.1 1.9~2.6 5.7~6.7 0.04 0.06 - -

Zr0.08~0.15

T73 530 B A

7075 1.2~2.0 0.4 0.5 0.3 2.1~2.9 5.1~6.1 0.18~0.28 0.2 - - - T6 570 B A

7178 1.6~2.4 0.4 0.5 0.3 2.4~3.1 6.3~7.3 0.18~0.35 0.2 - - - T6 600 B A

7475 1.2~1.9 0.1 0.12 0.06 1.9~2.6 5.2~6.2 0.18~0.25 0.06 - - - T61 565 B A

Machinability by Materials (Aluminium)

99.50min

Chemical equipment

Sheet metal work

Coiled tube

99.00min

remaining

Screw machine products.

Tuck frame.

Aircraft structure.

Jet engine impellers.

Aircraft engine

cylinder heads.

remaining

Cooking utensils.

Chemical equipment.

remaining Pistons.

remaining

Architectural.

Cable Sheeting.

Welded pressure

vessels. Hydraulic tubes.

remaining

Transportation

equipment.

remaining

Heavy duty structure.

Furniture. Architectural.

Heavy duty welded

structure. Pipeline.

Heat Sink.

remaining

remaining High strength structure.

remaining Aircraft structure. Bat.

remaining

Alloy

Group

Alloy

Designation

CHEMICAL COMPOSITION LIMITS (WT%)

Typical

tremper

(Mpa)

Machinability

Chip formation

Machinability Typical

Applications

m/min

min. - max.

mm/Z

max.

Cu Si Fe Mn Mg Zn Cr Ti Pb Bi Al Others

Machinability

A EXCELLENT

B GOOD-TO-EXCELLENT

C GOOD

D NOT GOOD

D: Tool diameter, N: RPM, V

: Cutting speed, π = 3.1416

Choose a cutting speed in the range of values, compatible with

the cutter max rotation capacity (engraved on the body)

and your spindle stability.

= π x D x n / 1000

m/min = mm x RPM

5702VZD & 5720VZ

Technical Information

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M6 10

M8 30

M10 50

M12 80

M16 110

M6 13 10

M8 16 30

M10 22 50

M12 27 80

M16 32 110

M20 40 120

Thread sizes

(mm)

Cutter Bore

Size (mm)

Torque Values

Thread sizes

(mm)

Torque Values

The Cutter Nomenclature Code:

Tighten the Modular Head to the

Extension, with lubricant, apply the

torque value of:

Tighten the bolt between the shell mill and tool

holder, with lubricant apply the torque value of:

Cylindrical shanks & HSK shanks (special): 5702VZD14 and 5720VZ16 are

designed and balanced to G6.3 at 30,000 rpm for diameters 50mm and below.

Diameters larger then 50mm are balanced to G6.3 at 24,000 rpm. Cylindrical

shank tools mounted in a shrink t holder or any other mill chuck holder + inserts

+ screws must be re-inspected for balance by the end user when exceeding 8,000

rpm. End user must balance the assembly to a G6.3 value minimum.

Shell Mills and Modular Heads: 5720VZ16 Shell Mills and Modular Heads are

not balanced. These tools must be re-inspected for balance as an assembly,

cutter + adapter + inserts + screws by the end user when at or exceeding 8,000

rpm. End user must balance the assembly to a G6.3 value minimum.

Balancing requires removing some material by drilling or milling operations. To

avoid making modular heads weaker, limit these operations by avoiding high rpm.

For each new modular head added to the same extension, re-balance the

assembly. For each new Shell Mill installed on the same toolholder, re-balance

the assembly.

5702 = Stellram Product Family

V = Screw fixation

Z = Insert shape (parallelogram)

D = ISO insert clearance (D = 15°)

14 = Insert edge length (mm)

C = Plain straight shank (No flats)

A = Through the tool coolant

020 = Cutting diameter (mm)

R = Right hand tool

58 = Reach of tool in mm

-2 = Maximum value of the insert radius in 1/10mm increments

This tool must only be used for the following applications: Face milling,

shoulder milling, slotting and pocketing.

Example: 5702VZD14CA020R58-2

Recommendations for High Speed Machining

at 8,000 rpm or above.

•

Check spindle condition:

Runout

Balancing

Clamping of the attachment in traction

Marking and cleanliness

•

Check that the tool is suitable for the required use.

•

Inserts must be locked positively in the pocket and

secured using the torx screw provided. The screw must

be torqued to the correct value as indicated in our charts

on the steel product page 78.

For security use a new screw each time.

•

Check the balancing of the – assembled tool – cutter

body, inserts and attachment.

•

Before start up, note the maximum RPM engraved on

the tool or in our technical documents. The maximum

RPM is linked to a precise balancing value.

•

Ensure that the field of application of the tool shown in

our technical documents and technological parameters

is observed:

(mm) width of cut, lateral engagement (radial)

(mm) Axial depth of cut

(mm/tooth) Feed per tooth

n (rpm) RPM

Stellram cannot accept responsibility for misuse of

this product:

•

Non observance of the above instructions

•

Machine without casing

•

Incorrect clamping of workpieces

•

No safety device on the machine

•

Any misuse or incorrect clamping

The optimum rotation must be determined by condition of

the spindle. The spindle must be rigid to run at these higher

RPMs.

Under no circumstances must any attempt be made to repair

this tool. The only permitted maintenance is the indexing or

replacement of the inserts. Use a new screw for each insert

replacement.

When assembling the cutter to a shrink fit holder, the

maximum protrusion can not exceed 10% of the reach

of tool.

5702VZD & 5720VZ

Technical Information

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K N

Material Guide – Key to Recommended Inserts

Material Designation

Alloyed Steels PH Stainless Aluminum & Alloys High Temp. Alloys Hard MaterialsUnalloyed Steels Stainless Steels Cast Irons

5720 High Speed Geometry

High Speed Grade

GH1

-721

Uncoated, Micrograin

This micrograin grade is designed for use on Aluminium Alloys, Copper, Brass and Kevlar

etc. The grade GH1 works well with or without coolant with low cutting pressure at high

speeds due to sharp cutting edge.

This extreme high positive geometry is highly suitable for machining Aluminium Alloys,

Copper and Brass. This geometry is periphery ground with a pressed, polished top rake face

reducing built up edge. Especially qualiﬁed when machining thin-walled components.

Material: Aluminium 2024

Cutter: 5720VZ (32mm Cutter)

Component: Seat Support

Industry Segment: Aerospace

Insert Grade: GH1

Spindle Speed: 17,491 RPM

Cutting Speed V

: 1758 m/min

Feed per Tooth f

: 0,25mm

Feed rate: 8745 mm/min

Depth of Cut: 2,5mm

Result: 400% Increase in Productivity

5720 Case History

5702VZD & 5720VZ

Technical Information

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5702 High Speed

Aluminium Cutters

Outstanding performance in a 20mm cutter

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5702 Series High Speed Aluminium Cutters

Extreme Metal Removal to ﬁt your application

• Especially designed for machining pockets and proﬁles on

Aluminium and Aluminium Alloys

• Desiged, manufactured and tested in accordance with

EN ISO 15641:2001 to ensure maximum stability in high

speed applications

• Through-tool coolant allowing better chip evacuation and

higher feed rates

• Pockets are reinforced to allow for heavy feeding and safe

ramping during machining

• Excellent tools for thin-walled machining

• HSK specials available upon request

• 12mm depth of cut

• 5 radii available

• -701 fully ground geometry ideal for high speed

Aluminium milling

• Balanced to G6.3 @ 30000 RPM

5702 Up to 43000 RPM

Cylindrical

20mm

Material: Aluminium Alloy 7175

Component: Airframe

Industry Segment: Aerospace

Tool: 5702VZD (20mm Cutter)

Insert Grade: GH2

Cutting Speed V

: 754 m/min

Spindle Speed: 12000 RPM

Feed per Tooth f

: 0,25mm

Feedrate: 6000 mm/min

Precision inserts provide excellent results in

thin-wall machining applications while yielding

superior surface ﬁnishes

5702 Case History

5702 High Speed Aluminium Cutter

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K N

Material Guide – Key to Recommended Inserts

Material Designation

Alloyed Steels PH Stainless Aluminum & Alloys High Temp. Alloys Hard MaterialsUnalloyed Steels Stainless Steels Cast Irons

5702 Grade

5702 Geometry

GH1

-701

Uncoated, Micrograin

This micrograin grade is

designed for use on Aluminium

Alloys, Copper, Brass and Kevlar,

etc. The grade GH1 works well

with or without coolant with low

cutting pressure at high speeds

due to sharp cutting edge.

This extreme high positive geometry is

highly suitable for machining Aluminium

Alloys, Copper and Brass. The -701

geometry is precision ground and gives

excellent performance when machining

thin-walled components.

5702 Precision High Speed Aluminium Cutter

Cylindrical Shank designed

and balanced to G6.3 at

30000 RPM

Capable of operating

up to 43000 RPM

Flute engineered for

maximum chip evacuation

5 different insert radii are available, each

with a 12mm cutting depth

Excellent tool for thin-walled

machining

Fully ground uncoated

micrograin inserts can

be run wet or dry

5702 High Speed Aluminium Cutter

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028998 5702VZD14CA020R58-2 20 108 58 20 12 2 < 2,00 015060 F2505T 018488 T7 0,80

028999 5702VZD14CA020R58-4 20 108 58 20 12 2 2,50 to 4,00 015060 F2505T 018488 T7 0,80

028998

5702VZD14CA020R58-2

11.0*

26,8 38,0 3,00 43000

028999

5702VZD14CA020R58-4

20 11.0* 26,8 38,0 3,00 43000

5702VZD Technical Information (mm)

Product Dimensions

EDP Item Description

Facing

Pitch

Ramping

Angle

Helical Hole

min. - max

max

Helical /

Linear

Max

RPM

* Max. ramping angle for insert is calculated with facet

Product Dimensions (mm) Spares

EDP Item Description D L/H l

max

No. of

Teeth

Insert radius

range

EDP EDP

Screw

Tightening

Nm*

5702VZD14 Cylindrical Shank

Cylindrical Shank

Depth of Cut (

)

* It is important to change the screw each time the insert is changed to ensure the highest security.

A dynamometric key and the right torque value are important. See above for the correct torque information.

Find the different ramping angles for all available insert radii on technical information page 90.

Radial depth of cut 0,20mm up to full cutter diameter.

These tools have been designed, manufactured and tested in accordance with

EN ISO standard 15641:2001.

These tools are stocked without an electronic chip.

Note: If using a insert with radius, then the facing pitch for the 5702VZD cutter is equal to the cutting

diameter (D) minus 2 x chosen radius.

Cylindrical Shanks or Special HSK Integral Shanks are designed and balanced to G6.3 at

30,000 RPM for diameters 50mm and below. Diameters larger then 50mm are balanced to

G6.3 at 24,000 rpm.

Cylindrical Shank tools mounted in a shrink t holder or any other mill chuck holder + inserts + screws

must be re-inspected for balance as an assembly by the end user when at or exceeding 8,000 rpm. End

user must balance the assembly to a G6.3 value minimum.

Additional Balancing and Torque values can be found in the technical section pages 91.

5702VZD14

Profiling / Pocketing Milling Cutter

Ramping Helical

Interpolation

Facing Pitch

Flat

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029027 ZDCX1403PDFR-701 GH1 7,59 16,83 3,18 0,02

029028 ZDCX140320FR-701 GH1

7,59 16,83 3,18 2,0 0,02

026019 ZDCX140325FR-701 GH1

7,59 16,83 3,18 2,5 0,02

029029 ZDCX140330FR-701 GH1

7,59 16,83 3,18 3,0 0,02

026020 ZDCX140340FR-701 GH1

7,59 16,83 3,18 4,0 0,02

ZDCX14-701

14mm FR-701 GH1

0,02 - 0,25 0,02 - 0,20



400 - 3050

295 - 2440

Machining Choice: 1

Choice 2

Choice 3

Choice | Material Guide Key descriptions found on page 87.

Recommended Possible 

Speed v

(m/min)

5702VZD Series

K10-K20/C3 - C2 ISO / ANSI

Speed min. - max.

Coolant Recommendation

Uncoated Micrograin

ISO Materials

Rm and

Hardness

GH1

Aluminium

& Alloys

Aluminium & Alloys

< 16% Si 116 HBN

Aluminium + Silicon

> 16% Si 92 HBN

5702VZD Feeds f

(mm/tooth)

Size

Geometry

Grade

Operation

Aluminium &

Alloys

<16% Si 116 HBN

Aluminium &

Silicon

>16% Si 92 HBN

Min. - Max. Min. - Max.

Prole/ Pocketing

Product Application & Material Dimensions (mm)

EDP Item Description Grade

Roughing Semi-Finishing Finishing

d (IC) l s r h

min

Depth of Cut (mm)

max. a

min. - max. a

min. - max.

12* 1,00 - 4,00 0,20 - 1,00

Facet

* Max. possible a

of 12mm and a

the full diameter (depending on the application).

* For Slotting applications with 5702VZD14 series the maximum a

is 6mm.

5702VZD14

Milling Inserts, Recommended Feeds & Speeds

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20 2 720

20mm 11.0 9.8 9.0 8.0 6.3

5702VZD14 Ramp Angle °

Insert ZDCX1403...FR-701 (Radius mm)

Cutter dia. Facet 2,0mm 2,50mm 3,00mm 4,00mm

20 2 720

Metal Removal

Calculated with 24000 RPM

Cutter Z

Qmax - cm

/min

Calculation of the average chip thickness in relation with the a

(Radial Engagement) if a

is less than 50% of Dia.

= f

Formula: Average Chip Thickness (h

)

= Average chip thickness

= Radial engagement

= Feed per tooth

d = Cutter diameter

= h

Formula: Programme Feed Rate (f

)

These tools are designed, manufactured, tested and balanced in

accordance with EN ISO 15641:2001 for maximum stability in high

speed applications.

*For Slotting applications with 5702VZD14 series the maximum a

is 6mm.

The chart above shows total metal removal capacity

(based on 24,000 RPM) by cutter diameter and

number of teeth (2).

The maximum RPM is engraved on all cutter bodies.

5702VZD14

Technical Information

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1050 0.05 0.25 0.4 0.5 0.05 0.05 - - - - - H14 105 D A

600 - 3000 0,2

1100 0.05~0.20 Si+Fe1.0max 0.05 - 0.1 - - - - - H14 90 D A

Al-Cu

2011 50.~60. 0.4 0.7 - - 0.3 - - 0.2 0.6 - T3 310 A A

400 - 2500 0,25

2014 3.9~5.0 0.5~1.2 0.7 0.4~1.2 0.2~0.8 0.25 0.1 0.15 - - - T6 430 B A

2017 3.5~4.5 0.2~0.8 0.7 0.4~1.0 0.4~0.8 0.25 0.1 0.15 - - - T4 390 B A

2024 3.8~4.9 0.5 0.5 0.3~0.9 1.2~1.8 0.25 0.1 0.15 - - - T4 465 B A

2218 3.5~4.5 0.9 1 0.2 1.2~1.8 0.25 0.1 - - - Ni1.7~2.3 T72 331 B B

2224 3.8~4.4 0.12 0.15 0.30~0.9 1.2~1.8 0.25 0.1 0.15 - - - A A

Al-Mn

3003 0.05~0.20 0.6 0.7 1.0~1.5 - 0.1 - - - - - H14 140 D B 200 - 2500 0,2

Al-Si

4032 0.5~1.3 11.0~13.5 1 - 0.8~1.3 0.25 0.1 - - - Ni0.5~1.3 T6 379 B D 200 - 1000 0,18

Al-Mg

5052 0.1 0.25 0.4 0.1 2.2~2.8 0.1 0.15~0.35 - - - - H14 260 C A

400 - 3000 0,25

H34

5056 0.1 0.3 0.4 0.05~0.20 4.5~5.6 0.1 0.05~0.20 - - - - H12 300 C A

H32

5083 0.1 0.4 0.4 0.4~1.0 4.0~4.9 0.25 0.05~0.25 0.15 - - - H112 335 C A

5086 0.1 0.4 0.5 0.20~0.7 3.5~4.5 0.25 0.05~0.25 0.15 - - - H32 300 C A

H116

Al-Mg-Si

6061 0.15~0.40 0.4~0.8 0.7 0.15 0.8~1.2 0.25 0.04~0.35 0.15 - - - T6 300 C B

400 - 2500 0,2

6063 0.1 0.2~0.6 0.35 0.1 0.45~0.9 0.1 0.1 0.1 - - - T5 200 C B

6070 0.15~0.40 1.0~1.7 0.5 0.40~1.0 0.50~1.2 0.25 0.1 0.15 - - - T6 379 C C

6151 0.35 0.6~1.2 1 0.2 0.45~0.8 0.25 0.15~0.35 0.15 - - - T6 C C

6262 0.15~0.40 0.4~0.8 0.7 0.15 0.8~1.2 0.25 0.04~0.14 0.15 0.4 0.7 - T9 400 B B

6351 0.1 0.7~1.3 0.5 0.4~0.8 0.40~0.8 0.2 - 0.2 - - - T6 310 D C

6463 0.2 0.20~0.6 0.15 0.05 0.45~0.9 0.05 - - - - - T6 241 C B

Al-Zn

7001 1.6~2.6 0.35 0.4 0.2 2.6~3.4 6.8~8.0 0.18~0.35 0.2 - - - O B A

400 - 3000 0,25

7003 0.2 0.3 0.35 0.3 0.50~1.0 5.0~6.5 0.2 0.2 - -

Zr0.05~0.25

T5 400 B A

7050 2.0~2.6 0.12 0.15 0.1 1.9~2.6 5.7~6.7 0.04 0.06 - -

Zr0.08~0.15

T73 530 B A

7075 1.2~2.0 0.4 0.5 0.3 2.1~2.9 5.1~6.1 0.18~0.28 0.2 - - - T6 570 B A

7178 1.6~2.4 0.4 0.5 0.3 2.4~3.1 6.3~7.3 0.18~0.35 0.2 - - - T6 600 B A

7475 1.2~1.9 0.1 0.12 0.06 1.9~2.6 5.2~6.2 0.18~0.25 0.06 - - - T61 565 B A

Machinability by Materials (Aluminium)

99.50min

Chemical equipment

Sheet metal work

Coiled tube

99.00min

remaining

Screw machine products.

Tuck frame.

Aircraft structure.

Jet engine impellers.

Aircraft engine

cylinder heads.

remaining

Cooking utensils.

Chemical equipment.

remaining Pistons.

remaining

Architectural.

Cable Sheeting.

Welded pressure

vessels. Hydraulic tubes.

remaining

Transportation

equipment.

remaining

Heavy duty structure.

Furniture. Architectural.

Heavy duty welded

structure. Pipeline.

Heat Sink.

remaining

remaining High strength structure.

remaining Aircraft structure. Bat.

remaining

Alloy

Group

Alloy

Designation

CHEMICAL COMPOSITION LIMITS (WT%)

Typical

tremper

(Mpa)

Machinability

Chip formation

Machinability Typical

Applications

m/min

min. - max.

mm/Z

max.

Cu Si Fe Mn Mg Zn Cr Ti Pb Bi Al Others

Machinability

A EXCELLENT

B GOOD-TO-EXCELLENT

C GOOD

D NOT GOOD

D: Tool diameter, N: RPM, V

: Cutting speed, π = 3.1416

Choose a cutting speed in the range of values, compatible with

the cutter max rotation capacity (engraved on the body)

and your spindle stability.

= π x D x n / 1000

m/min = mm x RPM

5702VZD & 5720VZ

Technical Information

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